Bridge City Tool Works Sneak Preview #51

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PROFILE GAGES very craftsperson eventually needs to cut a profile

to mate precisely with an oddball shape. It is one of the most difficult and time-consuming tasks to do well. \i(e proudly ofler three unique profile gages to assist you in making high quality, gap free work. Each of our profile gages offers exciting opportunities for accuracy not found in today's marketplace. The PG-s PROFILE GAGE

is a single wire array gage used for

The PG-S

Profile Gage This traditional profile gage features a working width of

4.82"

(1.22 mm)

working depth of 2.35" (59 mm\. ar.rd a

for all molding patterns,

general purpose profiling, a perfect size for molding

Use the PG-5

articulated for very long and/or deep profiles, and can be separated as two

model work, and

work. The

PG-10 PROFILE GAGE is

PG-s gages. The PG-13 PROFILE GAGE is an amazing

multipurpose tool with two interloching joints. This is the most vbrsatile profile gage you will ever use and can be disassembled and used as a single section (like the PG-s) or a double wing profile gage (lihe the PG-10). Here's how they all

applications is as a depth gage. The PG-5 (or

work....

any section of the PG-10 or PG-13\ is particularly

Using'a Profile Gage Each of our profile gages uses an array

of "fingers"

meticulously straightened from 0.030" (.76 mm) stainless steel wire-as small as function will allow Spring tempered for

PG-IS

durability, the finger

SHoWN WITH AN I 1II DIAMETER PROFILE!

arrays are held captive in

f

a solid blass

tool body

by a CNC milled pressure bar'.

'Working

together they

effortlessly capture the srnall details and intricate profiles needed

to do quality wor:k

As you slowly press the gage

against yor,rr work, the fingers align themselves to the profile. You are

'a' 7 I ad/

now ready to trace the exact profile to your stocl<. lt's fxst, {rccurate and

anazingly easy. \With either the PG-10 or the PG-IJ (which are both articulated), you almost always push the wire firrgers into the profile from the back. The reason is simple-at any setting otl.rer than 180 degrees, the finger arrays are not parallel. Even more unique, the PG-10 and the PG-13 are capable

of capturing profiles beyor.rd a centerline or "mirror axis". It's possible to "capture" the profile (fig.4l prohibiting removal of the gage from the profilel No problem-simply unlock one section and remove both (or all three in the case of the PG-t3) sections and reassemble the tool. The unique positive alignment of the joint (fg. 1), allows reassembly in exactly the same configuration as the original reading!

ORDER TOLL FREE I

PG-5

furniture niaking. It is the perfect tool for linoleum and carpet cutouts, counter top cutouts, electrical and plumbing mating profiles and much more. One of my favorite

-AOO-253-3332

usefull for seating hardware. Chisel the pocket for

a

hinge or lock set, take a "profile depth" reading and

you will easily see the high spots needing further work. Another favorite application is custom drawer liners or tool racks. Profile your favorite tools and transfer to your stock to cut the profile away. This will keep your tools in a unique place either on the wall or in a drawer. It's very impressive when done well!

FIG I THE SAwTooTH LocKING JOINT GUARANTEES A POSITIVE, SLIP FREE JOINT TI]AT CAN BE DISASSEMBLED AND REASSEIV]BLED IN THE EXACT SAIV]E LOCATIONI

wv

The PG-10 6 PG-13 Articwlated Profile Gages Hele are two trnique profile gages tl-rat "bend" around large profiles. Articulated profile gages are perfect for long or deep profiles and cannot be beat for speed or accuracy-it is the fastest way to capture difficLrlt or: deep pr:ofiles. Here is how they work ....

FIG 2 THE BoTToM oF EACH PRoFILE GAGE Is PRoTEcTED BY STAINLESS STEEL PADS, PROTECTING YOUR

All mating joint sur:faces of the PG-10 and the PG-13 are indexed to each other. Loosen the locking knob(s) and align the two (or three) secttons to approximately the tangent lines of your profile, Tbe joints align

ar.rd

ROSEWOOD INFILLED TOOL FOR GENERATIONS

lock in place. (Note:

at 180 degrees and "ratchet"

euer1,

20 degrees. The uoid between each finger drray at 180 degrees is 2.2" or 55.8 mm.l Both wire arrays of the PG-10 and the center section of the PG-13 are identical in size to the PG-S. The two "wings" of the PG-13 each encapsulate a wire array that is 3.98" (101 mm),

FIG 3, THE UNIQUE DESIGN OF OUR ARTICULATED GAGES ALLOW FOR THE FINGERS TO OVERLAP. THIS SPEEDS THE PROCESS OF PROFILING DEEP

oR ..cAPTIVE,, PRoFILES

Pick the tool sized for the

job and profile away! Folded close to 90 degrees, the PG-10 PROFILE GAGE

will take 4-%" deep profiles!

Imagine tak-

ing a reading of a model boat hull

PG-IO CAPTIVE PROFILES SUCH AS THIS POST PROFILE ARE EASY WITH AN ARTICULATED PROFILE GAGE

FIG 4


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I

JOINTMAKER & PRECISION PARING GUIDES

I

THE JM-l FASTENS ro ALL srocK uP To 1-%II IN THICKNESS THE OFFSET OF THE GUIDE BLOCK FROI\4 YOUR STOCK PRoTECTS YoUR SAW TooTH SET AND THE GUIDE BLOCK ALLOWING FOR DEAD ACCURATE ALIGNIV]ENT

HOLDING CLAIMPED PARTS IN A VISE I\1AKES CHEEK CUTS ON NARROW BOARDS POSSIBLE. LJSE DOUBLESTICK TAPE IF NECESSARY

'l OUR PRECISTON PARING GUIDES ALIGN YOUR CI.IISEL TO 88 DEGREES FOR PERFECT UNDERCUT JOINTS. CoMLS IN '] HRIE HANDY LENGTI]S.

CooI! A miniature miter box that quickly and easily fastens to your stock for cutting woodworking ioints and angles!

[lh. hlrrory of woodworking is ripe with inventions that improve | ,..uto.y, save tjtne and increase productivity. Tools, guides, jigs and I fi*tutes allow you to produce higher quality work with predictable results. Without predictive results, fun yields to frustratiou and woodworking quickly becomes unrewarding' For example

:

Imagine taking a brand new 1" butt chisel and after "flattening the back" on a series of stones, freehand hone a thirty-degree edge' Now do the same task with a honing guide. Which way was fun? Vhich method

THE UNIQUE DESIGN OF THE PARING GUIDE DOUBLES AS A IIANDY WORKBENCH ORGANIILR HOLDS RULES, SQUARES AND PENCILS

lM-l JOINTMAI(ER is a new tool that allows yorl to generate predictable saw or light chisel cuts with any high quality handsaw or chisel. Never before has it been possible to handsaw with such ease and accuracy. Never before have you been able to pare a surface with a chisel with acclrracy as easy as this. GAP FREE ioints are directly related to the quality of your saw and chisel cuts. Combine any good back saw" with the JM-1 JOINTMAKER and you will rnstantly see gallery quality results!

The

How

The

JM-7 lointMakerWorks ....

(A hand plane is an elaborately jigged chisel') Vhich works better?

Layout your joints (or cuts) traditionally with a marking knife (Yes, we will rnake one soon!), awl or a pencil. Insert the appropriate guide block in the JM-1 JOINTMAIGR body and tighten. Now position the JM-] JOINTMAIGR or1 your stock and tighten. Saw away, it's that simple! The JM-1 JOINTMAI(ER guides your saw exactly where you want without slop or wobble. Your sawing rhythm becomes so relaxing and accurate you won't believe the results. All you control is depth of cut, which meaus

!(hich method yields predictable

you need to pay a little attention and the JM-1 JOINTMAI(ER does the

yields predictable results?

Now take that same sharp chisel and edge smooth a rough board. Oq clamp the chisel in a wood or metal body and "plane" that edge. results?

will never become a "craftsperson" if you consistently predict the need for putty and filler in your work! Towards your quest for predictive results we are ecstatic to introduce two of the most significant new inventions in our history. Please meet the JM-1 As a woodworker, you

JOINTMAIGR ANd

OUT NEW PRECISION PARING GUIDES!

ORDER TOLL FREE

1

-AOO-253-3332

*THE

JM-l JoINTMAKER woRKS oPTllvlALLY wlrH ouR JS-1 DozuKl SAW wHlcH wE BELIEVE IS THE FINEST JOINT CUTTING SAW IN AI\4ERICA. THE CUTS FROM THIS EXTREMELY EFFICIENT SAW APPEAR TO BE MADE WITH A CHISEL' HOWEVER, ANY BAcKSAW WILL WORK WITH THE JM-1 JOINTMAKERJ THE FINER THE SAW, THE BETTER'


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PRECISION MEASURING STICK

i I

A I

Clamping large projects often causes stock deflection. Too much pressure and all members

may bow. How on ed.rth is d. squd.re going to help you determine if your project is true without d single reference surface? This is wbere the MS-96

will

saue the day.

THERE IS NOT AN EASIER OR IV]ORE ACCURATE WAY TO

IV]EASURE LENGTH THAN WITH OUR I\lEASURING STICK.

This simple illustration is an example of thousands of cases (pun intended!) where our beau-

tiful and useful tus-qo pRECISION MEASURING STICI( will confidently allow you to productively spend yoLrr precious shop time.

Constrwction Our measuring stick system consists of six interchangeable extruded altrminum bars. The proprietary, cross-sectional profile provides

TRANSFER THE LENGTH TO YOUR TABLE SAW FOR AN ACCURATE AND UNI\lEAsURED CUT.

unprecedented adjustment ease witl.r absolwtely

rfuid joinrs. The MS-96 "points" are uniquely designed to keep the contact faces on an exact

centerline. The lack of an offset insures dead accufatc nrelsurements in one pllne that

quickly earns your tlust. Unlike shop made measuring sticks, there are no slots in our stick sections. Opposing sliding dovetails "jarn" to each other by locking knobs located on a single face of the assembled tool. This design accomplishes three important objectives. The "wedged" dovetails create joints that refuse to move

ithout doubt, "measuring" is a leading cause of mistakes in the woodshop. These mistakes are partially due to rn aLcaue tneasuring system

wedged sliding dovetails always self-aligr.r, so any

combination of sections acts as one, preventing "joint sag". Finally, by rnaking the tool in sections, you can use the MS-96 PRECISION MEASURING STICK on all measurinc

MEASURINC STICI(!

tasks from 21

for deterniining or comparing

ments or check for square on Iarge proiects.

(J F

Uses

r

Two comparison measllrements

U U

across the corners (no graduaq

F I

f

(n

up to 97" without encountering

tions are needed for companson measurerner-rts) of a rectilinear woodworkirig project will quickly and accurately deter-

ONE SCREW AND SNAP IN

Frorn my experience as a teacher,

I

have never used a measuring stick.

do, you

will

believe many of you

I

also

know once you

neuer go back to your old ways and are

if all four cornerc are square. \flith smaller projects it

certain to regret not making yourself available to this

is easier to check with a precrse

STICK is the best and most professional version

square.

tool ever produced. Don't delay, put this "stick" to work today!

mine

tool sooner. We believe the

On a larger project this technique could be a disaster Here's

why-

I

| 1O1-136

-AOO-253-3332

A REPLACEMENT.

THE FINISH oF THE MS.96 ALLOWS FOR REGISTRATION I\4ARKs BY PENcIL. THIs IS THE QUICKEST AND MOST ACCURATE WAY TO RECALL DISTANCE READINGS.

MS-96 PRECISION MEASURING

of this

MS-96 PREcrsroN MEASURTNG STrcK $ 1 69,OO (cLuB gls2.1o)

Custom Engrauing: 6 characters,

ORDER TOLL FREE I

TIP REPLAcEMENT IS EASY IF NEEDED JUST REMOVE

Four brass locking knobs are infilled with rosewood, matching our other tools, the fifth is solid brass for purposes of engraving. The nylon tipped locking studs prevent scoring of the sections and mate with threaded brass bushings-a nice {eature for you and your heirs. Finally, the nickel-plated tips (contdct !:oints are a scant 0.030" wide) are easily replaceable when your tool takes an inevitable dive to the floor.

easiest, fastest and most Accurdte way to transfer length measureI

"

knob interference.

length, "measuring sticl<s" are the

!

IT REFERENCES ACCURATELY THREE ADJACENT FACES

(measuring sticl<s that "slip" are worthless). Second,

(\X/as that 1.3r'lr" or 15t%t" ?), part ignorance and part inexperience. We are pleased to present a professional version of one of the oldest woodworking tools known to man, please meet the MS-96 PRECISION

Used

KNOB INTERFERENCE I5 A NoN-IssUE wITH THE MS-96 AS

ALL sIX PtEcES oF THE MS-96 ARE EASILY INTERCHANGEABLE

ON


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