OSG AE-VM HM rezkarji za jekla

Anti-vibration carbide end mills

AE-VM SERIES AE-VTSS · AE-VMS · AE-VMSS · AE-VML · AE-VMFE Volume 11.1

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NEW AE-VTSS Anti-Vibration Carbide End Mill Compatible with Sliding Head Lathes Available from dia.3 to 12

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INDEX NEW

AE-VTSS

Short

Features & Cutting Data.................................................................................................................................................................PAGE Dimensions ...........................................................................................................................................................................................PAGE Cutting Condition .............................................................................................................................................................................PAGE

AE-VMS

AE-VMSS

Short

Features ...............................................................PAGE Dimensions Square & Radius Type .....PAGE Dimensions RA - Right Angle Type......PAGE Cutting Condition .........................................PAGE Cutting Data .....................................................PAGE

AE-VML

4~5 14 25

Stub

Features ..............................................................PAGE 6~9 Dimensions Square Type ..........................PAGE 18~19 Dimensions RA - Right Angle Type ...PAGE 20 Dimensions Long Neck Type ................PAGE 21 Cutting Condition ..........................................PAGE 28~29

6~9 15~16 17 26~27 33~35

AE-VML

Long

Chipbreaker Type

Dimension .......................................................PAGE 23 Cutting Condition .......................................PAGE 30~31 Cutting Data ......................................................PAGE 37

Features ..............................................................PAGE 10~11 Dimensions Square & Radius Type ....PAGE 22 Cutting Condition .........................................PAGE 30~31 Cutting Data ......................................................PAGE 36 NEW

AE-VMFE

For Deep Side Milling

Features ..................................................................................................................................................................................................PAGE 12~13 Dimensions Square & Radius Type .........................................................................................................................................PAGE 24 Cutting Condition .............................................................................................................................................................................PAGE 32

Product Lineup for Deep Side Milling Deep Side Milling

8D

AE-VMFE

■ AE-VMSS

For Deep Side Milling

Machining Depth

Cutting Length 2,5D

■

4D

AE-VMSS

2D

5

2

･ Long Neck Type ･ Supports up to 5×D ･ Supports from slotting to side milling

Tool Diameter Ø6~Ø22

6D

AE-VML

Long Neck

Long

Cutting Length 1,5D

Cutting Length 3D - 4D

Tool Diameter Ø6~Ø12

Tool Diameter Ø6~Ø20

10

Tool Diameter

15

AE-VML

･ Cutting Length 3×D / 4×D ･ High-quality deep side milling

■

20

(mm)

AE-VMFE

･ Long length reduced shank type ･ Supports up to 8×D

SELECTION CHART Cutting edge shape

Application

Square Page 15-16

AE-VMS Short

Slot Milling

Side Milling

Helical Milling

Contour Milling

Ramping

Slot Milling

Side Milling

Helical Milling

Contour Milling

Ramping

Slot Milling

Side Milling

Helical Milling

Side Milling

Ramping

Slot Milling

Side Milling

Helical Milling

Contour Milling

Ramping

Slot Milling

Side Milling

Helical Milling

Contour Milling

Ramping

Slot Milling

Side Milling

Helical Milling

Contour Milling

Ramping

Right Angle Page 17 Radius Page 15-16

Copying

Square Page 18-19

AE-VMSS Stub

Right Angle Page 20 Long Neck Page 21

Cutting edge shape

Deep Side

Application

Square Page 22

AE-VML Long

Trochoidal

Side Milling

Helical Milling

Deep Side

Trochoidal

Side Milling

Helical Milling

Deep Side

Trochoidal

Side Milling

Helical Milling

Deep Side

NEW

Trochoidal

Side Milling

Helical Milling

Deep Side

NEW

Trochoidal

Side Milling

Helical Milling

Deep Side

Radius Page 22 Square with Chipbreaker Page 21 Square

AE-VMFE For deep side milling

Page 24 Radius Page 24

Right angle type for milling straight corners Right angle implies “straight angle.” The right angle type end mill features a unique geometry that maintains a consistent cutting diameter even with a gash land.

Ability to mill straight corners while maintaining cutting edge rigidity.

Right Angle Type

Square Type

3

KEY FEATURES: AE-VTSS

1 Anti-Vibration Carbide End Mill Compatible with Sliding Head Lathes

2 Length of cut 1,5 × D or less Ø3~Ø5: 1,5 × D or less Ø6~Ø12: 1 x D

3 Overall length 50mm or less

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Ø3 ~ Ø10: 45mm Ø12: 50mm

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AE-VTSS: THE A-BRAND END MILL Multi-functional and highly efficient machining 3-flute specification and bottom cutting edge hook shape Stable chip shape and improved chip evacuation Can be used for a wide variety of processing such as plunging AE-VTSS

Conventional

Chip shape from plunging

Work Material : SUS304

Unequal spacing of teeth and variable-lead geometry β1

β2

Stable and high efficiency milling is made possible by the suppression of chattering

β1≠β2

CUTTING DATA Work Material: SCM435 Bar Material Ø12 Machine: CNC sliding head lathe Coolant: None Dry machining is used for filming purposes Milling Part

Milling Process

Milling Method

Roughing

D-cut (Frontal Milling)

Face Finishing

Tool

AE-VTSS Ø12

Cutting Speed (m/min)

200 (0.028mm/t)

70 (5,600min-1)

115 (0.021mm/rev) 500 (0.03mm/t) 115 (0.021mm/rev) 500 (0.03mm/t)

Plunging Slot Milling Plunging Finishing Slot Milling

AE-VTSS Ø4

Feed (mm/min)

90 (2,400min -1)

Roughing Slot

Processed shape ap

ae

(mm)

(mm)

1,4×2 times

9,8

0,2

10

1,2

-

1,2

4

0,1

-

0,1

4

For roughing of the slot, the same machining is performed twice to secure a depth of 2.5mm.

4 R2

10

2.5

2

10 9

Unit:mm

Scan code for video

5

KEY FEATURES: AE-VMS • AE-VMSS

1 Duarise coating 2 Positive rake angle

3 New flute form

4 High rigidity

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AE-VMS: THE A-BRAND END MILL Duarise coating The new duarise coating provides excellent lubricity, superior friction-resistance and high oxidation temperature. Multilayer construction minimizes the thermal cracks that often occurred while using water-soluble oil.

AE-VMS

Conventional

Multi-Layer Construction

Adhesion Reinforcing Layer

Smoothing surface coating treatment made an excellent quality of surface finishing.

Positive rake angle A stable performance is gathered by reducing cutting forces as a result of a sharp and positive rake angle.

New flute form The new flute form with its excellent chip evacuation properties enables stable milling and the suppression of burrs.

X Y

1,400

Cutting Resistance

Z

10%

1,200 1,000

Resultant

decrease

800

830N

740N

600 400

800 (N)

800

800

800

600

600

600

600

400

400

400

400

200

200

200

0

10

0

-200

-200

-200

-200

-400

-400

-400

-400

-600

-600

-600

-600

-800

-800

-800

-800

-1,000

-1,000

-1,000

-1,000

-1,200

-1,200

-1,200

-1,200

Cutting Resistance

(N)

2

1

3

2

4

Time (s)

200

3

5

4

6

Time (s)

5

6

AE-VMS Ø 10

0

200 1

0

2

1

3

2

4

Time (s)

3

5

4

Time (s)

Ø 10 Competitor

6

5

Milling | Solid carbide

Figure 2. Stable performance even when the overhang length is L/D=4

Figure 1. 10% lower cutting force versus the competitors

6

Ø 10 Competitor

AE-VMS Ø 10

High rigidity The unequal spacing of teeth and variable-lead geometry enables stable and high efficiency milling and the suppression of vibration.

Variable Leads

Unequal Spacing Teeth

α1

α1≠α2

β2

β1

β1≠β2

α2

7

AE-VMSSAE-VMS: (-RA) RIGHT ANGLE TYPE Milling straight corners with a unique cutting edge

Gash land for enhancing chipping resistance With gash land

Straight corner with no uncut residue

Ability to mill straight corners while maintaining cutting edge rigidity

Milling | Solid carbide

AE-VMS Right Angle Type

AE-VMS Square Type

Although the right angle type end mill includes a gash land, it is able to mill straight corners due to its unique geometry that maintains a consistent cutting diameter.

Measured value of change in cutting edge of Ø6 end mill （mm）

AE-VMS Right Angle Type

0.005

Square Type

0.000 Distance from bottom edge

-0.005

Amount of change in cutting edge

Amount of change in cutting edge

AE-VMS

-0.010 -0.015

0.2

0.15

0.1

0.05

Distance from bottom edge

0 （mm）

Enlarged view of cutting edge

* The values measured are internal data. The amount of change in the cutting edge may vary depending on the individual product.

8

35:45:31 50/80/0202 時日始開定測

872 moc

者新更 20:70:41 50/80/0202

AE-VMSSAE-VMS: (-RA) RIGHT ANGLE TYPE 時 日 了終定測

7 号番訂改85:02:71 50/80/ 31:44:31 50/80/0202 時日始開定測 87

High milling quality Straight corner The milling of straight corners with no uncut residue is made possible by a unique cutting edge Tool

AE-VMS Ø 3 - Right Angle

Work Material Milling Method Cutting Speed

Vc=91m/min (9.660min-1) Vf=1.160mm/min (0,03mm/t)

Depth of Cut

ap=4,5mm(1,5D) ae=0,6mm(0,2D)

0.1mm

8.0

7.0

6.0

5.0

4.0

3.0

2.0

1.0

Tool Work Material Milling Method Cutting Speed

AE-VMS Ø 6 - Right Angle S50C Side Milling Vc=130 m/min (6.900min-1)

Feed

Vf=1.380mm/min (0,05mm/t)

Depth of Cut

ap=9mm(1,5D) ae=1,2mm(0,2D)

（mm）

0.0

1.0-

2.0-

3.0-

4.0-

5.0-

5.0

4.0

3.0

2.0

1.0

0.0

6.0-

1.0-

0.10 0.08 0.06

1 fo 1

0.04

2.

1 fo 1

0.02 0

7.0

Milling | Solid carbide

9.0

Normal progress of wear without chipping due to the gash land

Coolant

AE-VMS Square Type

Air Blow

Stable Performance Cutting edge rigidity 0.1

0.1mm

AE-VMS Right Angle Type

Amount of corner wear

1.1

Side Milling

Feed

Coolant

.1

S50C

50 AE-VMS

100

Milling Length Right Angle Type

150 AE-VMS

200

（m） Square Type

Air Blow

0.10

9

KEY FEATURES: AE-VML

1 Duarise coating

2 Microrelief geometry

3 For high-speed side milling

4 Long flutes

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5 Solid carbide

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AE-VML: ULTIMATE SIDE MILLING EFFICIENCY High Rigidity High-speed side milling is made possible by the large thick core design. The web taper geometry, where the thickness of core changes from the cutting edge to the shank, greatly improves tool rigidity, thereby prevents the machining surface from tilting

AE-VML AE-VMS

High Helix Reduces cutting force to enable stable milling

Suppression of vibration The combination of variable lead, unequal spacing teeth and microrelief geometry contributes to stable and high efficiency milling performance.

Variable Leads

Unequal Spacing Teeth

Microrelief

α1

β1

β2

α2

β1≠β2

α1≠α2

Chattering is greatly suppressed even during high-speed, high-depth milling, resulting in unrivaled high efficiency performance.

200

AE-VML Ø10×40

180

A Competitor

160

B Competitor

140

C Competitor

120 Cutting Speed

Milling | Solid carbide

(m/min)

S50C

100

Work Material

80

(ap) 40mm Depth of Cut

60 40 20 0 0.3

0.4

0.5

0.6

0.7

0.8

0.9

ae

1

1.1

1.2

1.3

1.4

Depth of Cut

1.5 (mm)

DUARISE Coating Provides excellent lubricity, superior friction-resistance and high oxidation temperature. Multi-layer construction minimizes the thermal cracks that often occurred while using watersoluble oil.

Multi-Layer Construction

AE-VMS

Conventional

Smoothing surface coating treatment made an excellent quality of surface finishing.

Adhesion Reinforcing Layer

11

AE-VMFE

FOR DEEP SIDE MILLING

Highly efficient and highly accurate deep side milling at L/D of 5 or more

2,5×D cutting length Highly efficient deep side milling is possible with large step milling of up to 2×D* *The recommended depth of cut varies depending on the overhang length.

Shank diameter

ø10

1mm No interference

Long length reduced shank type Reduced shank types are tools with an outer diameter that is larger than the shank diameter

Maximum 2×D

DC ø12 DC

＞ Shank diameter

Milling | Solid carbide

・Supports deep side milling and pocket milling of mold parts, etc. ・Supports various machining depths by changing the overhang length

R shape on the shank side edge Suppresses streak generation by side step milling

Tool specifications engineered to suppress chattering The combination of variable lead, unequal spacing teeth and microrelief geometry contributes to stable and high efficiency milling performance

12

AE-VMFE High Efficiency - High Precision Stable deep side milling at L/D=7 Achieves good milling accuracy with about twice the efficiency versus conventional products AE-VMFE Ø 12 (L.O.C. 30mm)

Tool

Conventional Extra-long type Conventional Ø 12 (L.O.C. 90mm) Ø 12 (L.O.C. 18mm)

Work Material

SKD61(40HRC)

Milling Method Cutting Speed

Side Step Milling 120m/min (3.183min-1)

Feed Rate

1.061mm/min (0,083mm/t)

Depth of Cut

ap=18mm×4times ae=0,05mm

Overhang Length Processing Time

Side Milling

90m/min (2.387min-1)

25m/min (663min-1)

800mm/min (0,084mm/t)

132mm/min (0,05mm/t)

ap=12mm×6 times ae=0,05mm

72mm

ap=72mm ae=0.05mm

84mm L/D=7 Approximately 23 Seconds

Surface roughness measurement direction

100 mm

100mm

Approximately 45 Seconds

Approximately 45 Seconds

Coolant

Air Blow

Machine

Vertical Machining Center (BT40)

Machining accuracy After machining AE-VMFE

(mm) 70

Conventional

60

Conventional Extra-long Type

AE-VMFE

Conventional

Conventional Extra-long Type

40 30 20 10 0

0.02

0.04 0.06 Deflection

0.08 （mm）

Ra ：0,09μm Rz ：1,03μm

Ra ：1,45μm Rz ：7,49μm

Ra ：1,46μm Rz ：8,07μm

Milling | Solid carbide

Machining Depth

50

After zero cut AE-VMFE

(mm) 70

Conventional Conventional Extra-long Type

60

AE-VMFE

Conventional

Conventional Extra-long Type

Machining Depth

50 40 30 20 10 0

0.02

0.04

0.06

0.08 （mm）

Ra ：0,08μm Rz ：0,96μm

Ra ：1,07μm Rz ：6,37μm

Ra ：1,17μm Rz ：6,99μm

Deflection

13

AE-VTSS NEW Milling | Solid carbide

DC

APMX LH

DCON

LF

DC

Type 2

DC

Type 3

LF

DCON

APMX

First choice in quality and performance

DCON

15°

Type 1

APMX

Anti-Vibration Carbide End Mill Compatible with Sliding Head Lathes

LF

Wide variety in applications and work materials 3 flutes, variable helix and unequal spacing

P

○ ◉

~40 HRC

P

○

~45 HRC

Milling | Solid carbide

CARBIDE

14

M

◉

~35 HRC

K

◉

N

○

S

○

H

○

~350 HB

SHRINK

40˚~43

0~-0.02

FIT

page 25

EDP

ZEFP

DC

LF

APMX

LH

DCON

Type

8557251 8557252 8557253 8557254 8557255 8557256 8557257

3 3 3 3 3 3 3

3 4 5 6 8 10 12

45 45 45 45 45 45 50

4,5 6 6 6 8 10 12

12,2 11,9 11,7 -

6 6 6 6 8 10 10

1 1 1 2 2 2 3

Price

AE-VMS NEW SIZE Milling | Solid carbide

DC

DCON

15°

Type 1

APMX

RE

DCON

LF

DC

Type 2

LH

APMX

RE

LF

First choice in quality and performance Carbide end mill with Duarise coating Wide variety in applications and work materials 4 flutes, variable helix and unequal spacing

○ ◉

~45 HRC

P

○ ◉

M

~55 HRC

◉

~35 HRC

K

◉

N

○

S

○

~350 HB

H

○

~60 HRC

SHRINK

CARBIDE

37˚~40°

0~-0.02

FIT

page 26

EDP

Z

D

R

L

l

d

Type

8555830 8556050 8556060 8555840 8556070 8556080 8556090 8555850 8556100 8556110 8556120 8555860 8556130 8556140 8556150 8555880 8556160 8556170 8556180 8556190 8556200 8555900 8556210 8556220 8556230 8556240 8556250 8556260 8555920 48354123 8556270 8556280 8556290 8556300 8556310

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

3 3 3 4 4 4 4 5 5 5 5 6 6 6 6 8 8 8 8 8 8 10 10 10 10 10 10 10 12 12 12 12 12 12 12

0,2 0,5 0,2 0,5 1 0,2 0,5 1 0,3 0,5 1 0,3 0,5 1 1,5 2 0,3 0,5 1 1,5 2 3 0,3 0,5 1 1,5 2 3

60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 70 70 70 70 70 70 80 80 80 80 80 80 80 90 90 90 90 90 90 90

8 8 8 11 11 11 11 13 13 13 13 13 13 13 13 19 19 19 19 19 19 22 22 22 22 22 22 22 26 26 26 26 26 26 26

6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 10 10 10 10 10 10 10 12 12 12 12 12 12 12

1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

NEW

Prix

Milling | Solid carbide

P

15

AE-VMS

Milling | Solid carbide

DC

DCON

15°

Type 1

APMX

RE

DCON

LF

DC

Type 2

LH

APMX

RE

LF

First choice in quality and performance Carbide end mill with Duarise coating Wide variety in applications and work materials 4 flutes, variable helix and unequal spacing

P

○ ◉

~45 HRC

P

○ ◉

~55 HRC

Milling | Solid carbide

CARBIDE

16

M

◉

~35 HRC

K

◉

N

○

S

○

~350 HB

H

○

~60 HRC

SHRINK

37˚~40°

0~-0.02

FIT

page 26

EDP

ZEFP

DC

RE

LF

APMX

DCON

Type

8555960 8557300 8557301 48354163 8557302 8557303 8557304 8557305 8556000 8557310 8557311 8557312 8557313 8557314 8557315 8557316 8556010 8557321 8557322 8557324 8557325 8557326

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

16 16 16 16 16 16 16 16 20 20 20 20 20 20 20 20 25 25 25 25 25 25

0,5 1 1,5 2 2,5 3 4 0,5 1 2 2,5 3 4 5 1 2 3 4 5

100 100 100 100 100 100 100 100 110 110 110 110 110 110 110 110 120 120 120 120 120 120

32 32 32 32 32 32 32 32 40 40 40 40 40 40 40 40 50 50 50 50 50 50

16 16 16 16 16 16 16 16 20 20 20 20 20 20 20 20 25 25 25 25 25 25

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

Price

AE-VMS RA Milling | Solid carbide

DC

DCON

15°

Type 1

APMX LH

LF

DC

Type 2

DCON

Right Angle

APMX

LF

Right Angle

First choice in quality and performance Carbide end mill with Duarise coating Wide variety in applications and work materials 4 flutes, variable helix and unequal spacing With right angle for milling straight corners

P

○ ◉

~45 HRC

P

○ ◉

~55 HRC

M

◉

~35 HRC

CARBIDE

K

◉

N

○

S

○

~350 HB

H

○

~60 HRC

SHRINK

37˚~40°

0~-0.02

FIT

RA

page 26

ZEFP

DC

LF

APMX

LH

DCON

Type

4 4 4 4

3 4 5 6

60 60 60 60

8 11 13 13

15,9 17,1 17,2 -

6 6 6 6

1 1 1 2

Price

Milling | Solid carbide

EDP 8555730 8555740 8555750 8555760

Right angle type for milling straight corners Right Angle Type AE-VMSS,VMS(-RA)

Square Type AE-VMSS,VMS

Choose the right angle type for milling straight corners!

Choose the square type for high processing efficiency!

Straight corners with no uncut residue

17

AE-VMSS Milling | Solid carbide

DC

Type 1

DCON

15°

APMX LF

DC

DCON

LH

Type 2

APMX

LF

First choice in quality and performance Carbide end mill with Duarise coating Wide variety in applications and work materials 4 flutes, variable helix and unequal spacing Anti-vibration stub carbide end-mill, square type, stub length

P

○ ◉

~45 HRC

P

○ ◉

~55 HRC

Milling | Solid carbide

CARBIDE

18

M

◉

~35 HRC

K

◉

N

○

S

○

~350 HB

H

○

~60 HRC

SHRINK

37˚~40°

0~-0.02

FIT

page 28

EDP

ZEFP

DC

LF

APMX

LH

DCON

Type

8556410 8556411 8556412 8556413 8556414 8556415 8556416 8556417 8556418 8556419 8556420 8556421 8556422 8556423 8556424 8556425 8556426 8556427 8556428 8556429 8556430 8556431 8556432 8556433 8556434 8556435 8556436 8556437 8556438 8556439 8556440 8556441 8556442 8556443 8556444 8556445 8556446 8556447 8556448 8556449 8556450 8556451 8556452 8556453 8556454

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

1 1,1 1,2 1,3 1,4 1,5 1,6 1,7 1,8 1,9 2 2,1 2,2 2,3 2,4 2,5 2,6 2,7 2,8 2,9 3 3,1 3,2 3,3 3,4 3,5 3,6 3,7 3,8 3,9 4 4,1 4,2 4,3 4,4 4,5 4,6 4,7 4,8 4,9 5 5,1 5,2 5,3 5,4

40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45

1,5 1,7 1,8 2 2,1 2,3 2,4 2,6 2,7 2,9 3 3,2 3,3 3,5 3,6 3,8 3,9 4,1 4,2 4,4 4,5 4,7 4,8 5 5,1 5,3 5,4 5,6 5,7 5,9 6 6,2 6,3 6,5 6,6 6,8 6,9 7,1 7,2 7,4 7,5 7,7 7,8 8 8,1

7,9 8 7,9 7,9 8 7,8 7,9 7,7 7,6 7,7 8,2 8,2 8,1 8,1 8 8 8,5 8,5 8,4 8,4 12,2 12,2 12,2 12,2 12,1 12,1 12 12 11,9 11,9 11,9 12,1 12 12 11,9 11,9 11,8 11,9 11,8 11,8 11,7 11,7 11,6 11,6 11,5

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Price

AE-VMSS Milling | Solid carbide

DC

DCON

15°

Type 1

APMX LH

DC

DCON

LF

Type 2

APMX

LF

First choice in quality and performance Carbide end mill with Duarise coating Wide variety in applications and work materials 4 flutes, variable helix and unequal spacing Anti-vibration stub carbide end-mill, square type, stub length

○ ◉

~45 HRC

P

○ ◉

~55 HRC

CARBIDE

M

◉

~35 HRC

K

◉

N

○

S

○

~350 HB

H

○

~60 HRC

SHRINK

37˚~40°

0~-0.02

FIT

page 28

EDP

ZEFP

DC

LF

APMX

LH

DCON

Type

8556455 8556456 8556457 8556458 8556459 8556460 8556465 8556470 8556475 8556480 8556485 8556490 8556495 8556500 8556505 8556510 8556515 8556520

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

5,5 5,6 5,7 5,8 5,9 6 6,5 7 7,5 8 8,5 9 9,5 10 10,5 11 11,5 12

45 45 45 45 45 45 60 60 60 60 70 70 70 70 75 75 75 75

8,3 8,4 8,6 8,7 8,9 9 9,8 10,5 11,3 12 12,8 13,5 14,3 15 15,8 16,5 17,3 18

11,6 11,5 11,5 11,4 11,4 14,9 14,7 14,6 17,9 17,7 17,6 20,9 20,7 20,6 -

6 6 6 6 6 6 8 8 8 8 10 10 10 10 12 12 12 12

1 1 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 2

Price

Milling | Solid carbide

P

19

AE-VMSS RA Milling | Solid carbide

DC

DCON

15°

Type 1

APMX LH

LF

DC

DCON

Right Angle

Type 2

APMX

LF

Right Angle

First choice in quality and performance Carbide end mill with Duarise coating Wide variety in applications and work materials 4 flutes, variable helix and unequal spacing Anti-vibration stub carbide end-mill, stub length With right angle for milling straight corners

P

○ ◉

~45 HRC

P

○ ◉

~55 HRC

◉

~35 HRC

CARBIDE

Milling | Solid carbide

M

K

◉

N

○

S

○

~350 HB

H

○

~60 HRC

SHRINK

37˚~40°

0~-0.02

FIT

RA

page 28

EDP

ZEFP

DC

LF

APMX

LH

DCON

Type

8556550 8556555 8556560 8556565 8556570 8556575 8556580 8556585 8556590 8556595 8556600

4 4 4 4 4 4 4 4 4 4 4

1 1,5 2 2,5 3 3,5 4 4,5 5 5,5 6

40 40 40 40 45 45 45 45 45 45 45

1,5 2,3 3 3,8 4,5 5,3 6 6,8 7,5 8,3 9

7,9 7,8 8,2 8 12,2 12,1 11,9 11,9 11,7 11,6 -

4 4 4 4 6 6 6 6 6 6 6

1 1 1 1 1 1 1 1 1 1 2

Price

Right angle type for milling straight corners Right Angle Type AE-VMSS,VMS(-RA)

Square Type AE-VMSS,VMS

Choose the right angle type for milling straight corners!

Choose the square type for high processing efficiency!

Straight corners with no uncut residue

20

AE-VMSS

DC

DN

Milling | Solid carbide

LU

DCON

APMX LF

First choice in quality and performance Carbide end mill with Duarise coating Wide variety in applications and work materials 4 flutes, variable helix and unequal spacing Long neck type

○ ◉

~45 HRC

P

○ ◉

~55 HRC

CARBIDE

M

◉

~35 HRC

K

◉

N

○

S

○

~350 HB

H

○

~60 HRC

SHRINK

37˚~40°

0~-0.02

FIT

page 29

EDP

ZEFP

DC

LU

LF

APMX

DN

DCON

8556618 8556630 8556724 8556740 8556830 8556850 8556936 8556960

4 4 4 4 4 4 4 4

6 6 8 8 10 10 12 12

18 30 24 40 30 50 36 60

60 70 70 80 80 100 90 110

9 9 12 12 15 15 18 18

5,8 5,8 7,7 7,7 9,7 9,7 11,7 11,7

6 6 8 8 10 10 12 12

Price

Milling | Solid carbide

P

21

AE-VML

Milling | Solid carbide

DC

DC

APMX

4-Flute

LF

DC

DN

RE

Type 2

RLFRadius Chamfering

APMX

RE

5-Flute

APMX LU

DCON

Type 1

DCON

RE

LF

First choice in quality and performance 4-5 flutes, square type, also with radius Anti-vibration long carbide end mill For side milling, length of cut up to 4xD

P

○ ◉

~45 HRC

P

○ ◉

~55 HRC

Milling | Solid carbide

CARBIDE

22

M

◉

~35 HRC

K

◉

N

○

S

○

~350 HB

H

○

~60 HRC

SHRINK

42˚~44°

0~-0.02

FIT

EDP

ZEFP

DC

RE

LF

APMX

LU

DN

DCON

ULDR

Type

8556320 8556336 8556337 8556338 8556322 8556339 8556340 8556341 8556342 8556343 8556324 8556344 8556345 8556346 8556347 8556348 8556349 8556326 8556350 8556351 8556352 8556353 8556354 8556374 8556376 8556328 8556355 8556356 8556357 8556330 8556358 8556359 8556360 8556361 8556362 8556332 8556363 8556364 8556365 8556366 8556367 8556368 8556334 8556369 8556370 8556371 8556372 8556373 8556378 8556380 48330162 48330202

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 5 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 5 4 4

6 6 6 6 8 8 8 8 8 8 10 10 10 10 10 10 10 12 12 12 12 12 12 16 20 6 6 6 6 8 8 8 8 8 8 10 10 10 10 10 10 10 12 12 12 12 12 12 16 20 16 20

0,3 0,5 1 0,3 0,5 1 1,5 2 0,3 0,5 1 1,5 2 3 0,5 1 1,5 2 3 0,3 0,5 1 0,3 0,5 1 1,5 2 0,3 0,5 1 1,5 2 3 0,5 1 1,5 2 3 1 1

70 70 70 70 80 80 80 80 80 80 90 90 90 90 90 90 90 100 100 100 100 100 100 125 135 70 70 70 70 90 90 90 90 90 90 100 100 100 100 100 100 100 110 110 110 110 110 110 140 155 150 150

19 19 19 19 25 25 25 25 25 25 31 31 31 31 31 31 31 38 38 38 38 38 38 50 62 24 24 24 24 32 32 32 32 32 32 40 40 40 40 40 40 40 48 48 48 48 48 48 64 80 64 80

100 100

15,5 19,4

6 6 6 6 8 8 8 8 8 8 10 10 10 10 10 10 10 12 12 12 12 12 12 16 20 6 6 6 6 8 8 8 8 8 8 10 10 10 10 10 10 10 12 12 12 12 12 12 16 20 16 20

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2

page 30

Price

AE-VML

4-Flute

RE

DCON

DC

DC

Milling | Solid carbide

APMX

R Radius Chamfering

APMX

LF

LF with chipbreaker

5-Flute

First choice in quality and performance 4-5 flutes, square type, also with radius Anti-vibration long carbide end mill For side milling, length of cut up to 4xD Chipbreaker

○ ◉

~45 HRC

P

○ ◉

~55 HRC

CARBIDE

M

◉

~35 HRC

K

N

◉

○

S

H

○

~350 HB

○

~60 HRC

SHRINK

42˚~44°

0~-0.02

FIT

page 30

EDP

ZEFP

DC

LF

APMX

DCON

8556321 8556329 8556323 8556331 8556325 8556333 8556327 8556335 8556375 8556379 8556377 8556381

4 4 4 4 4 4 4 4 5 5 5 5

6 6 8 8 10 10 12 12 16 16 20 20

70 70 80 90 90 100 100 110 125 140 135 155

19 24 25 32 31 40 38 48 50 64 62 80

6 6 8 8 10 10 12 12 16 16 20 20

Price

Milling | Solid carbide

P

23

AE-VMFE

RE

R Radius Chamfering R Radius Chamfering LF LF

APMXAPMX

DCON

RE

The radius chamfering is not a full radius since it is for preventing streaks during step milling.

5-Flute

First choice in quality and performance 4-5 flutes, Square type & Radius type Anti-Vibration Carbide End Mill for Deep Side Milling For side milling, 2,5 x D cutting length

P

○ ◉

~45 HRC

P

○ ◉

~55 HRC

Milling | Solid carbide

CARBIDE

24

M

◉

~35 HRC

K

◉

N

○

S

○

~350 HB

H

○

~60 HRC

40˚~44°

R

± 0.03

SHRINK D≤12 0~-0.02

FIT

14≤D 0~-0.02 0~-0.03

page 32

EDP

ZEFP

DC

RE

LF

APMX

DCON

8549916 8549945 8549918 8549955 8549920 8549965 8549966 8549922 8549975 8549976 8549924 8549985 8549986 8549928 8549995 8549996 8549932 8550005 8550006

4 4 4 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5 5

6 6 8 8 10 10 10 12 12 12 14 14 14 18 18 18 22 22 22

0,5 0,5 0,5 1 0,5 1 0,5 1 0,5 1 0,5 1

100 100 110 110 130 130 130 150 150 150 160 160 160 180 180 180 200 200 200

15 15 20 20 25 25 25 30 30 30 35 35 35 45 45 45 55 55 55

4 4 6 6 8 8 8 10 10 10 12 12 12 16 16 16 20 20 20

Price

DCON

DC

4-Flute

DC

Milling | Solid carbide

CUTTING CONDITIONS Milling | Endmills | Cutting conditions

AE-VTSS Slot Milling Mild Steel • Carbon Steel • Cast Iron SS400 • S55C • FC250 ~750N/mm2

Alloy Steel • Tool Steel SCM • SKS • SKD ~30HRC

Prehardened Steel • Hardened Steel PX5 • NAK80 30~45HRC

Stainless Steel

Precipitation Stainless Steel

Titanium Alloy

SUS304 • SUS420 ≤200HB

SUS630

Ti-6AI-4V

100

70

60

60

50

50

Cutting Speed Ø 3 4 5 6 8 10 12

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

650 670 710 740 630 580 560

7.400 5.600 4.500 3.700 2.800 2.200 1.900

480 500 560 620 500 490 460

6.400 4.800 3.800 3.200 2.400 1.900 1.600

350 350 420 460 440 380 380

6.400 4.800 3.800 3.200 2.400 1.900 1.600

330 340 390 260 260 240 230

5.300 4.000 3.200 2.700 2.000 1.600 1.300

300 320 340 330 310 290 290

5.300 4.000 3.200 2.700 2.000 1.600 1.300

280 310 330 320 300 280 280

10.600 8.000 6.400 5.300 4.000 3.200 2.700

Depth of cut

ap

ap

0,25D

0,5D

Mild Steel • Carbon Steel • Cast Iron SS400 • S55C • FC250 ~750N/mm2

Alloy Steel • Tool Steel SCM • SKS • SKD ~30HRC

Prehardened Steel • Hardened Steel PX5 • NAK80 30~45HRC

Stainless Steel

Precipitation Stainless Steel

Titanium Alloy

SUS304 • SUS420 ≤200HB

SUS630

Ti-6AI-4V

100

90

80

70

70

60

Cutting Speed Ø

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

3 4 5 6 8 10 12

10.600 8.000 6.400 5.300 4.000 3.200 2.700

960 1.060 1.150 1.190 1.020 960 810

9.600 7.200 5.700 4.800 3.600 2.900 2.400

610 650 690 870 870 780 720

8.500 6.400 5.100 4.200 3.200 2.500 2.100

460 480 540 630 620 530 440

7.400 5.600 4.500 3.700 2.800 2.200 1.900

310 350 370 420 400 380 360

7.400 5.600 4.500 3.700 2.800 2.200 1.900

330 360 370 380 300 280 280

6.400 4.800 3.800 3.200 2.400 1.900 1.600

310 340 340 360 280 270 250

Depth of cut

ap

ae

1D

0,2D

Plunging Mild Steel • Carbon Steel • Cast Iron SS400 • S55C • FC250 ~750N/mm2

Alloy Steel • Tool Steel SCM • SKS • SKD ~30HRC

Prehardened Steel • Hardened Steel PX5 • NAK80 30~45HRC

Stainless Steel

Precipitation Stainless Steel

Titanium Alloy

SUS304 • SUS420 ≤200HB

SUS630

Ti-6AI-4V

100

70

60

60

50

50

Cutting Speed Ø 3 4 5 6 8 10 12 Depth of cut

S (min-1) 10.600 8.000 6.400 5.300 4.000 3.200 2.700

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

250 250 285 320 300 290 275

7.400 5.600 4.500 3.700 2.800 2.200 1.900

115 115 120 120 110 105 100

6.400 4.800 3.800 3.200 2.400 1.900 1.600

110 110 110 110 100 95 90

6.400 4.800 3.800 3.200 2.400 1.900 1.600

110 110 110 110 100 95 90

5.300 4.000 3.200 2.700 2.000 1.600 1.300

60 60 65 70 65 60 55

5.300 4.000 3.200 2.700 2.000 1.600 1.300

60 60 65 70 65 60 55

Milling | Solid carbide

Side Milling

ap ≤0,5D

1. U se a rigid and precise machine and holder.

2. T he rotational speed is calculated by the median of the recommended cutting speed. Adjustment may be necessary depending on the rigidity of the workpiece fixture and machine.

3. Please use a suitable fluid with high smoke retardant properties.

4. During dry (no fluid) milling, please use air blow to remove disposable chips from the milling area and to eliminate chip packing.

5. Please use water-soluble coolant when machining stainless steel, precipitation stainless steel, titanium alloy.

6. Reduce speed and feed as well as depth of cut when high precision is required.

25

CUTTING CONDITIONS Milling | Endmills | Cutting conditions

AE-VMS

Square Type / Right Angle Type * Slot Milling

* For right angle type, please use 70% of the speed and feed shown in the table below as reference.

Mild Steel • Carbon Alloy Steel • Tool Steel Prehardened Steel • Hardened Steel Steel • Cast Iron SCM • SKS • SKD PX5 • NAK80 SS400 • S55C • FC250 ~30HRC 30~45HRC ~750N/mm2 Cutting Speed

100 (80-120) (m/min)

90 (70-110) (m/min)

80 (60-100) (m/min)

Stainless Steel

Precipitation Stainless Steel

Titanium Alloy

Ni-Based Alloy

SUS304 • SUS420 ≤200HB

SUS630

Ti-6AI-4V

Inconel 718

70 (50-80) (m/min)

70 (60-80) (m/min)

60 (50-70) (m/min)

25 (20-30) (m/min)

Ø

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

3 4 5 6 8 10 12 16 20 25

10.600 8.000 6.400 5.300 4.000 3.200 2.700 2.000 1.600 1.300

930 960 1.020 1.060 910 840 810 600 480 390

9.600 7.200 5.700 4.800 3.600 2.900 2.400 1.800 1.400 1.100

690 720 800 900 720 700 670 500 390 310

8.500 6.400 5.100 4.200 3.200 2.500 2.100 1.600 1.300 1.000

510 510 610 670 640 550 550 420 340 260

7.400 5.600 4.500 3.700 2.800 2.200 1.900 1.200 900 600

470 490 560 370 370 350 330 310 250 170

8.540 6.410 5.120 4.270 2.750 2.200 1.830 1.140 920 730

430 460 490 480 450 420 420 260 270 250

7.430 5.570 4.460 3.710 2.390 1.910 1.590 990 800 640

410 440 470 460 430 400 400 250 260 240

3.180 2.390 1.910 1.590 1.190 950 800 500 400 250

160 170 180 180 200 180 180 110 120 90

ap

Depth of cut

1D

Dc

ap

Dc≤6 6<Dc

0,5D 1D

ap 0,25D

Side Milling Mild Steel • Carbon Alloy Steel • Tool Steel Prehardened Steel • Hardened Steel Steel • Cast Iron SCM • SKS • SKD PX5 • NAK80 SS400 • S55C • FC250 ~30HRC 2 30~45HRC ~750N/mm

Milling | Solid carbide

Cutting Speed

26

130 (100-150) (m/min)

120 (100-150) (m/min)

100 (80-120) (m/min)

Stainless Steel

Precipitation Stainless Steel

Titanium Alloy

Ni-Based Alloy

SUS304 • SUS420 ≤200HB

SUS630

Ti-6AI-4V

Inconel 718

80 (60-100) (m/min)

80 (70-90) (m/min)

70 (60-80) (m/min)

30 (25-40) (m/min)

Ø

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

3 4 5 6 8 10 12 16 20 25

13.800 10.400 8.300 6.900 5.200 4.100 3.500 2.600 2.100 1.700

1.660 1.830 1.990 2.070 1.770 1.640 1.400 1.250 1.010 820

12.700 9.600 7.600 6.400 4.800 3.800 3.200 2.400 1.900 1.500

1.070 1.150 1.220 1.540 1.540 1.370 1.280 1.060 840 660

10.600 8.000 6.400 5.300 4.000 3.200 2.700 2.000 1.600 1.300

760 800 900 1.060 1.040 900 760 640 510 420

8.000 6.000 4.800 4.200 3.200 2.500 2.100 1.400 1.100 900

480 530 560 640 610 580 530 450 370 310

9.760 7.320 5.860 4.880 3.200 2.560 2.140 1.370 1.100 880

510 550 560 580 450 430 420 410 390 510

8.490 6.370 5.090 4.240 2.790 2.230 1.860 1.190 950 760

480 530 540 550 430 410 400 400 380 490

4.240 3.180 2.550 2.120 1.590 1.270 1.060 700 560 320

220 240 250 250 230 220 210 210 200 190

Depth of cut

ap

ae

1,5D

0,2D

1. The above milling condition is a guideline for the overhang length is 3×D. 2. Use a rigid and precise machine and holder.

3. The rotational speed is calculated by the median of the recommended cutting speed. Adjustment may be necessary depending on the rigidity of the workpiece fixture and machine.

4. Please use a suitable fluid with high smoke retardant properties.

5. During dry (no fluid) milling, please use air blow to remove disposable chips from the milling area and to eliminate chip packing.

6. Please use water-soluble oil when machining stainless steel.

7. Reduce speed and feed as well as depth of cut when high precision is required.

8. Adjust the speed and feed accordingly when the overhang length is longer than specified.

CUTTING CONDITIONS Milling | Endmills | Cutting conditions

AE-VMS Radius Type Slot Milling Mild Steel • Carbon Alloy Steel • Tool Steel Prehardened Steel • Hardened Steel Steel • Cast Iron SCM • SKS • SKD PX5 • NAK80 SS400 • S55C • FC250 ~30HRC 30~45HRC ~750N/mm2 Cutting Speed

100 (80-120) (m/min)

90 (70-110) (m/min)

Stainless Steel

Precipitation Stainless Steel

Titanium Alloy

Ni-Based Alloy

SUS304 • SUS420 ≤200HB

SUS630

Ti-6AI-4V

Inconel 718

70 (50-80) (m/min)

70 (60-80) (m/min)

60 (50-70) (m/min)

25 (20-30) (m/min)

80 (60-100) (m/min)

Ø

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

3 4 5 6 8 10 12 16 20 25

10.600 8.000 6.400 5.300 4.000 3.200 2.700 2.000 1.600 1.300

790 820 870 1.010 870 800 770 570 460 370

9.600 7.200 5.700 4.800 3.600 2.900 2.400 1.800 1.400 1.100

590 610 680 860 680 660 640 480 370 290

8.500 6.400 5.100 4.200 3.200 2.500 2.100 1.600 1.300 1.000

410 410 490 600 580 500 490 370 300 230

7.400 5.600 4.500 3.700 2.800 2.200 1.900 1.200 900 600

380 390 450 330 330 320 300 290 230 150

8.540 6.410 5.120 4.270 2.750 2.200 1.830 1.140 920 730

430 460 490 480 450 420 420 260 270 250

7.430 5.570 4.460 3.710 2.390 1.910 1.590 990 800 640

410 440 470 460 430 400 400 250 260 240

3.180 2.390 1.910 1.590 1.190 950 800 500 400 250

160 170 180 180 200 180 180 110 120 90

ap

Depth of cut

1D

Dc

ap

Dc≤6 6<Dc

0,5D 1D

ap 0,25D

Mild Steel • Carbon Alloy Steel • Tool Steel Prehardened Steel • Hardened Steel Steel • Cast Iron SCM • SKS • SKD PX5 • NAK80 SS400 • S55C • FC250 ~30HRC 2 30~45HRC ~750N/mm Cutting Speed

130 (100-150) (m/min)

120 (100-150) (m/min)

Stainless Steel

Precipitation Stainless Steel

Titanium Alloy

Ni-Based Alloy

SUS304 • SUS420 ≤200HB

SUS630

Ti-6AI-4V

Inconel 718

80 (60-100) (m/min)

80 (70-90) (m/min)

70 (60-80) (m/min)

30 (25-40) (m/min)

100 (80-120) (m/min)

Ø

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

3 4 5 6 8 10 12 16 20 25

13.800 10.400 8.300 6.900 5.200 4.100 3.500 2.600 2.100 1.700

1.660 1.830 1.990 2.070 1.770 1.640 1.400 1.250 1.010 820

12.700 9.600 7.600 6.400 4.800 3.800 3.200 2.400 1.900 1.500

1.070 1.150 1.220 1.540 1.540 1.370 1.280 1.060 840 660

10.600 8.000 6.400 5.300 4.000 3.200 2.700 2.000 1.600 1.300

760 800 900 1.060 1.040 900 760 640 510 420

8.000 6.000 4.800 4.200 3.200 2.500 2.100 1.400 1.100 900

480 530 560 640 610 580 530 450 370 310

9.760 7.320 5.860 4.880 3.200 2.560 2.140 1.370 1.100 880

510 550 560 580 450 430 420 410 390 510

8.490 6.370 5.090 4.240 2.790 2.230 1.860 1.190 950 760

480 530 540 550 430 410 400 400 380 490

4.240 3.180 2.550 2.120 1.590 1.270 1.060 700 560 320

220 240 250 250 230 220 210 210 200 190

Depth of cut

ap

ae

1,5D

0,2D

1. The above milling condition is a guideline for the overhang length is 3×D. 2. Use a rigid and precise machine and holder.

3. The rotational speed is calculated by the median of the recommended cutting speed. Adjustment may be necessary depending on the rigidity of the workpiece fixture and machine.

4. Please use a suitable fluid with high smoke retardant properties.

5. During dry (no fluid) milling, please use air blow to remove disposable chips from the milling area and to eliminate chip packing.

6. Please use water-soluble oil when machining stainless steel.

7. Reduce speed and feed as well as depth of cut when high precision is required.

8. Adjust the speed and feed accordingly when the overhang length is longer than specified.

Milling | Solid carbide

Side Milling

Fix rate cutting condition DC≥Ø6 Mild Steel • Carbon Steel • Cast Iron Work Material SS400 • S55C • FC250 ~750N/mm2 Ø

L/D

Side Milling

4 5 4 5

Slotting

S (min-1)

F (mm/min) 80% 70% 90% 80%

Alloy Steel • Tool Steel SCM • SKS • SKD ~30HRC S (min-1)

F (mm/min) 70% 60% 90% 80%

Prehardened Steel • Hardened Steel PX5 • NAK80 30~45HRC S (min-1)

F (mm/min) 70% 60% 80% 70%

Stainless Steel

Precipitation Stainless Steel

Titanium Alloy

Ni-Based Alloy

SUS304 • SUS420 ≤200HB

SUS630

Ti-6AI-4V

Inconel 718

S (min-1)

F (mm/min) 60% 50% 70% 70%

S (min-1)

F (mm/min) 60% 50% 70% 70%

S (min-1)

F (mm/min) 50% 50% 60% 60%

S (min-1)

F (mm/min) 50% 50% 60% 60%

27

CUTTING CONDITIONS Milling | Endmills | Cutting conditions

AE-VMSS

Square Type / Right Angle Type* Slot milling

* For right angle type, please use 70% of the speed and feed shown in the table below as reference.

Prehardened Steel • Mild Steel • Carbon Alloy Steel • Tool Steel Hardened Steel Steel • Cast Iron SCM • SKS • SKD PX5 • NAK80 SS400 • S55C • FC250 ~30HRC 2 30~45HRC ~750N/mm Cutting Speed

100 (80-120) (m/min)

90 (70-110) (m/min)

80 (60-100) (m/min)

Stainless Steel

Precipitation Stainless Steel

Titanium Alloy

Ni-Based Alloy

SUS304 • SUS420 ≤200HB

SUS630

Ti-6AI-4V

Inconel 718

70 (50-80) (m/min)

70 (60-80) (m/min)

60 (50-70) (m/min)

25 (20-30) (m/min)

Ø

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

1 1,5 2 2,5 3 4 5 6 8 10 12

28.700 19.100 14.300 11.500 10.600 8.000 6.400 5.300 4.000 3.200 2.700

570 610 630 780 930 960 1.020 1.060 910 840 810

25.500 17.000 12.700 10.200 9.600 7.200 5.700 4.800 3.600 2.900 2.400

460 480 510 570 690 720 800 900 720 700 670

22.300 14.900 11.100 8.900 8.500 6.400 5.100 4.200 3.200 2.500 2.100

360 420 440 460 510 510 610 670 640 550 550

19.100 12.700 9.600 7.600 7.400 5.600 4.500 3.700 2.800 2.200 1.900

340 360 380 430 470 490 560 370 370 350 330

25.620 16.980 12.810 10.190 8.540 6.410 5.120 4.270 2.750 2.200 1.830

320 360 360 410 430 460 490 480 450 420 420

22.280 14.850 11.140 8.910 7.430 5.570 4.460 3.710 2.390 1.910 1.590

300 340 350 390 410 440 470 460 430 400 400

9.550 6.370 4.770 3.820 3.180 2.390 1.910 1.590 1.190 950 800

120 130 140 150 160 170 180 180 200 180 180

ap

Depth of cut

1D

Dc

ap

Dc≤6 Dc>6

0,5D 1D

ap 0,25D

Side milling Mild Steel • Carbon Alloy Steel • Tool Steel Prehardened Steel • Hardened Steel Steel • Cast Iron SCM • SKS • SKD PX5 • NAK80 SS400 • S55C • FC250 ~30HRC 2 30~45HRC ~750N/mm

Milling | Solid carbide

Cutting Speed

28

130 (100-150) (m/min)

120 (100-150) (m/min)

100 (80-120) (m/min)

Stainless Steel

Precipitation Stainless Steel

Titanium Alloy

Ni-Based Alloy

SUS304 • SUS420 ≤200HB

SUS630

Ti-6AI-4V

Inconel 718

80 (60-100) (m/min)

80 (70-90) (m/min)

70 (60-80) (m/min)

30 (25-40) (m/min)

Ø

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

1 1,5 2 2,5 3 4 5 6 8 10 12

38.200 25.500 19.900 15.900 13.800 10.400 8.300 6.900 5.200 4.100 3.500

840 920 1.430 1.590 1.660 1.830 1.990 2.070 1.770 1.640 1.400

28.700 21.200 17.500 14.000 12.700 9.600 7.600 6.400 4.800 3.800 3.200

690 760 840 900 1.070 1.150 1.220 1.540 1.540 1.370 1.280

25.500 17.000 14.300 11.500 10.600 8.000 6.400 5.300 4.000 3.200 2.700

510 540 630 690 760 800 900 1.060 1.040 900 760

22.300 14.900 11.100 8.900 8.000 6.000 4.800 4.200 3.200 2.500 2.100

450 460 470 480 480 530 560 640 610 580 530

29.280 19.520 14.640 11.710 9.760 7.320 5.860 4.880 3.200 2.560 2.140

370 410 440 480 510 550 560 580 450 430 420

25.460 16.980 12.730 10.190 8.490 6.370 5.090 4.240 2.790 2.230 1.860

350 400 420 460 480 530 540 550 430 410 400

12.730 8.490 6.370 5.039 4.240 3.180 2.550 2.120 1.590 1.270 1.060

160 180 190 210 220 240 250 250 230 220 210

Depth of cut

ap

ae

1,5D

0,2D

1. The above milling condition is a guideline for the overhang length is 3×D. 2. Use a rigid and precise machine and holder.

3. The rotational speed is calculated by the median of the recommended cutting speed. Adjustment may be necessary depending on the rigidity of the workpiece fixture and machine.

4. Please use a suitable fluid with high smoke retardant properties.

5. During dry (no fluid) milling, please use air blow to remove disposable chips from the milling area and to eliminate chip packing.

6. Please use water-soluble oil when machining stainless steel.

7. Reduce speed and feed as well as depth of cut when high precision is required.

8. Adjust the speed and feed accordingly when the overhang length is longer than specified.

CUTTING CONDITIONS Milling | Endmills | Cutting conditions

AE-VMSS Long Neck Type Side milling Mild Steel • Carbon Alloy Steel • Tool Steel Prehardened Steel • Hardened Steel Steel • Cast Iron SCM • SKS • SKD PX5 • NAK80 SS400 • S55C • FC250 ~30HRC 2 30~45HRC ~750N/mm Cutting Speed

105 (80-120) (m/min)

95 (70-110) (m/min)

Stainless Steel

Precipitation Stainless Steel

Titanium Alloy

Ni-Based Alloy

SUS304 • SUS420 ≤200HB

SUS630

Ti-6AI-4V

Inconel 718

60 (40-80) (m/min)

60 (50-70) (m/min)

50 (40-60) (m/min)

30 (20-35) (m/min)

70 (50-90) (m/min)

Ø

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

6 8 10 12

5.520 4.160 3.280 2.800

1.660 1.420 1.310 1.120

5.120 3.840 3.040 2.560

1.230 1.230 1.100 1.020

3.710 2.800 2.240 1.890

740 730 630 530

2.940 2.240 1.750 1.470

450 430 410 370

3.420 2.240 1.790 1.500

410 320 300 290

2.970 1.950 1.560 1.300

390 300 290 280

1.480 1.110 890 740

180 160 150 150

Depth of cut

ap

ae

1,5D

0,2D

1. Use a rigid and precise machine and holder.

2. The rotational speed is calculated by the median of the recommended cutting speed. Adjustment may be necessary depending on the rigidity of the workpiece fixture and machine.

3. Please use a suitable fluid with high smoke retardant properties.

4. During dry (no fluid) milling, please use air blow to remove disposable chips from the milling area and to eliminate chip packing.

5. Please use water-soluble oil when machining stainless steel.

6. Reduce speed and feed as well as depth of cut when high precision is required.

Fix rate cutting condition DC≥Ø6

Ø

L/D

Side Milling

4 5 4 5

Slotting

S (min-1)

F (mm/min) 80% 70% 90% 80%

Alloy Steel • Tool Steel SCM • SKS • SKD ~30HRC S (min-1)

F (mm/min) 70% 60% 90% 80%

Prehardened Steel • Hardened Steel PX5 • NAK80 30~45HRC S (min-1)

F (mm/min) 70% 60% 80% 70%

Stainless Steel

Precipitation Stainless Steel

Titanium Alloy

Ni-Based Alloy

SUS304 • SUS420 ≤200HB

SUS630

Ti-6AI-4V

Inconel 718

S (min-1)

F (mm/min) 60% 50% 70% 70%

S (min-1)

F (mm/min) 60% 50% 70% 70%

S (min-1)

F (mm/min) 50% 50% 60% 60%

S (min-1)

F (mm/min) 50% 50% 60% 60%

Milling | Solid carbide

Mild Steel • Carbon Steel • Cast Iron Work Material SS400 • S55C • FC250 ~750N/mm2

29

CUTTING CONDITIONS Milling | Endmills | Cutting conditions

AE-VML

Long Type (Applies to square / radius / chipbreaker type) ae=0.05D • Standard side milling 3D Mild Steel • Carbon Alloy Steel • Tool Steel Prehardened Steel • Hardened Steel Steel • Cast Iron SCM • SKS • SKD PX5 • NAK80 SS400 • S55C • FC250 ~30HRC 30~45HRC ~750N/mm2 Cutting Speed

160 (140-180) (m/min)

150 (130-170) (m/min)

Stainless Steel

Precipitation Stainless Steel

Titanium Alloy

Ni-Based Alloy

SUS304 • SUS420 ≤200HB

SUS630

Ti-6AI-4V

Inconel 718

125 (100-140) (m/min)

115 (90-130) (m/min)

105 (80-120) (m/min)

85 (70-90) (m/min)

140 (120-160) (m/min)

Ø

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

6 8 10 12 16 20

8.500 6.400 5.100 4.200 3.180 2.550

2.480 1.870 1.730 1.430 1.590 1.280

8.000 6.000 4.800 4.000 2.990 2.390

2.180 1.630 1.440 1.200 1.350 1.080

7.400 5.600 4.500 3.700 2.790 2.230

2.010 1.520 1.350 1.110 1.260 1.000

6.600 5.000 4.000 3.300 2.490 1.990

1.660 1.260 1.120 920 1.000 800

6.100 4.600 3.700 3.000 2.290 1.830

1.530 1.160 1.040 840 920 730

5.600 4.200 3.300 2.800 2.090 1.670

1.400 1.050 920 780 840 670

4.500 3.400 2.700 2.200 1.690 1.350

1.080 820 720 590 630 510

Depth of cut

ap

ae

3D

0,05D

1. Use a rigid and precise machine and holder.

2. The rotational speed is calculated by the median of the recommended cutting speed. Adjustment may be necessary depending on the rigidity of the workpiece fixture and machine.

3. Please use a suitable fluid with high smoke retardant properties.

4. During dry (no fluid) milling, please use air blow to remove disposable chips from the milling area and to eliminate chip packing.

5. Please use water-soluble coolant when machining stainless steel.

ae=0.1D • High efficiency side milling 3D

Milling | Solid carbide

Cutting Speed

Mild Steel • Carbon Steel • Cast Iron SS400 • S55C • FC250 ~750N/mm2

Alloy Steel • Tool Steel SCM • SKS • SKD ~30HRC

Prehardened Steel • Hardened Steel PX5 • NAK80 30~45HRC

Stainless Steel

Precipitation Stainless Steel

Titanium Alloy

SUS304 • SUS420 ≤200HB

SUS630

Ti-6AI-4V

220 (200-240) (m/min)

170 (150-190) (m/min)

135 (110-150) (m/min)

130 (110-150) (m/min)

120 (100-140) (m/min)

110 (90-130) (m/min)

Ø

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

6 8 10 12 16 20

11.700 8.800 7.000 5.800 4.380 3.500

3.180 2.390 2.240 1.860 1.970 1.580

9.000 6.800 5.400 4.500 3.380 2.710

2.270 1.710 1.510 1.260 1.350 1.080

7.200 5.400 4.300 3.600 2.690 2.150

1.810 1.360 1.200 1.010 1.080 860

6.900 5.200 4.100 3.500 2.590 2.070

1.600 1.210 1.070 910 910 720

6.400 4.800 3.800 3.200 2.390 1.910

1.480 1.120 990 830 840 670

5.800 4.400 3.500 2.900 2.190 1.750

1.340 1.020 910 750 770 610

Depth of cut

ap

ae

3D

0,1D

ae=0.15D • High efficiency side milling 3D

Cutting Speed Ø 6 8 10 12

16 20

Mild Steel • Carbon Steel • Cast Iron SS400 • S55C • FC250 ~750N/mm2

Alloy Steel • Tool Steel SCM • SKS • SKD ~30HRC

Prehardened Steel • Hardened Steel PX5 • NAK80 30~45HRC

Stainless Steel

Precipitation Stainless Steel

Titanium Alloy

SUS304 • SUS420 ≤200HB

SUS630

Ti-6AI-4V

140 (120-160) (m/min)

100 (80-120) (m/min)

90 (70-110) (m/min)

85 (60-100) (m/min)

75 (50-90) (m/min)

65 (40-80) (m/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

7.400 5.600 4.500 3.700 2.790 2.230

1.860 1.410 1.350 1.110 1.120 890

5.600 4.200 3.300 2.800 1.990 1.590

1.300 970 860 730 700 560

4.800 3.600 2.900 2.400 1.790 1.430

1.110 840 750 620 630 500

4.500 3.400 2.700 2.300 1.690 1.350

950 720 650 550 570 460

4.000 3.000 2.400 2.000 1.490 1.190

840 640 580 480 510 400

3.400 2.600 2.100 1.700 1.290 1.040

720 550 510 410 420 340

Depth of cut

ap

ae

3D

0,15D

ae≤0.2D • High efficiency side milling 3D

Cutting Speed Ø 6 8 10 12

16 20

30

Depth of cut

Mild Steel • Carbon Steel • Cast Iron SS400 • S55C • FC250 ~750N/mm2

Alloy Steel • Tool Steel SCM • SKS • SKD ~30HRC

Prehardened Steel • Hardened Steel PX5 • NAK80 30~45HRC

Stainless Steel

Precipitation Stainless Steel

Titanium Alloy

SUS304 • SUS420 ≤200HB

SUS630

Ti-6AI-4V

100 (80-120) (m/min)

80 (60-100) (m/min)

70 (50-90) (m/min)

65 (40-80) (m/min)

55 (30-70) (m/min)

45 (20-60) (m/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

5.300 4.000 3.200 2.700 1.990 1.590

1.230 930 900 760 800 640

4.200 3.200 2.500 2.100 1.590 1.270

890 680 600 500 560 440

3.700 2.800 2.200 1.900 1.390 1.110

780 590 530 460 490 390

3.500 2.600 2.100 1.700 1.290 1.040

670 500 460 370 420 340

2.900 2.200 1.800 1.500 1.090 880

560 420 390 330 350 290

2.400 1.800 1.400 1.200 900 720

460 350 310 260 270 220

ap

ae

3D

0,20D

CUTTING CONDITIONS Milling | Endmills | Cutting conditions

AE-VML

Long type (Applies to square / radius / chipbreaker type) ae=0.05D • Standard side milling 4D Mild Steel • Carbon Alloy Steel • Tool Steel Prehardened Steel • Hardened Steel Steel • Cast Iron SCM • SKS • SKD PX5 • NAK80 SS400 • S55C • FC250 ~30HRC 2 30~45HRC ~750N/mm Cutting Speed

140 (120-160) (m/min)

130 (110-150) (m/min)

Stainless Steel

Precipitation Stainless Steel

Titanium Alloy

Ni-Based Alloy

SUS304 • SUS420 ≤200HB

SUS630

Ti-6AI-4V

Inconel 718

115 (90-130) (m/min)

105 (80-120) (m/min)

95 (70-110) (m/min)

75 (60-80) (m/min)

120 (100-140) (m/min)

Ø

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

6 8 10 12 16 20

7.400 5.600 4.500 3.700 2.790 2.230

2.010 1.520 1.440 1.180 1.330 1.060

6.900 5.200 4.100 3.500 2.590 2.070

1.740 1.310 1.230 1.050 1.170 930

6.400 4.800 3.800 3.200 2.390 1.910

1.610 1.210 1.140 960 1.080 860

6.100 4.600 3.700 3.100 2.290 1.830

1.420 1.070 960 810 860 690

5.600 4.200 3.300 2.800 2.090 1.670

1.300 980 860 730 780 630

5.000 3.800 3.000 2.500 1.890 1.510

1.160 880 780 650 710 570

4.000 3.000 2.400 2.000 1.490 1.190

880 660 590 500 520 420

Depth of cut

ap

ae

4D

0,05D

1. Use a rigid and precise machine and holder.

2. The rotational speed is calculated by the median of the recommended cutting speed. Adjustment may be necessary depending on the rigidity of the workpiece fixture and machine.

3. Please use a suitable fluid with high smoke retardant properties.

4. During dry (no fluid) milling, please use air blow to remove disposable chips from the milling area and to eliminate chip packing.

5. Please use water-soluble coolant when machining stainless steel.

Cutting Speed

Mild Steel • Carbon Steel • Cast Iron SS400 • S55C • FC250 ~750N/mm2

Alloy Steel • Tool Steel SCM • SKS • SKD ~30HRC

Prehardened Steel • Hardened Steel PX5 • NAK80 30~45HRC

Stainless Steel

Precipitation Stainless Steel

Titanium Alloy

SUS304 • SUS420 ≤200HB

SUS630

Ti-6AI-4V

200 (180-220) (m/min)

160 (140-180) (m/min)

130 (110-150) (m/min)

125 (100-140) (m/min)

115 (90-130) (m/min)

105 (80-120) (m/min)

Ø

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

6 8 10 12 16 20

10.600 8.000 6.400 5.300 3.980 3.180

2.670 2.020 1.920 1.590 1.690 1.350

8.500 6.400 5.100 4.200 3.180 2.550

1.970 1.480 1.330 1.090 1.190 960

6.900 5.200 4.100 3.500 2.590 2.070

1.600 1.210 1.070 910 970 780

6.600 5.000 4.000 3.300 2.490 1.990

1.400 1.060 950 790 870 700

6.100 4.600 3.700 3.000 2.290 1.830

1.290 980 890 720 800 640

5.600 4.200 3.300 2.800 2.090 1.670

1.190 890 790 670 730 580

Depth of cut

ap

ae

4D

0,1D

Milling | Solid carbide

ae=0.1D • High efficiency side milling 4D

ae=0.15D • High efficiency side milling 4D

Cutting Speed

Mild Steel • Carbon Steel • Cast Iron SS400 • S55C • FC250 ~750N/mm2

Alloy Steel • Tool Steel SCM • SKS • SKD ~30HRC

Prehardened Steel • Hardened Steel PX5 • NAK80 30~45HRC

Stainless Steel

Precipitation Stainless Steel

Titanium Alloy

SUS304 • SUS420 ≤200HB

SUS630

Ti-6AI-4V

135 (110-150) (m/min)

115 (100-140) (m/min)

85 (60-100) (m/min)

75 (50-90) (m/min)

65 (50-80) (m/min)

55 (40-70) (m/min)

Ø

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

6 8 10 12 16 20

7.200 5.400 4.300 3.600 2.690 2.150

1.670 1.250 1.200 1.010 1.080 860

6.100 4.600 3.700 3.100 2.290 1.830

1.290 980 890 740 800 640

4.500 3.400 2.700 2.300 1.690 1.350

950 720 650 550 590 470

4.000 3.000 2.400 2.000 1.490 1.190

770 580 530 440 480 390

3.400 2.600 2.100 1.700 1.290 1.040

650 500 460 370 420 340

2.900 2.200 1.800 1.500 1.090 880

560 430 400 330 330 260

Depth of cut

ap

ae

4D

≤0,15D

31

CUTTING CONDITIONS Milling | Endmills | Cutting conditions

AE-VMFE

Applies to square / radius type) Side milling Mild Steel • Carbon Alloy Steel • Tool Steel Prehardened Steel • Hardened Steel Steel • Cast Iron SCM • SKS • SKD PX5 • NAK80 SS400 • S55C • FC250 ~30HRC 30~45HRC ~750N/mm2 Cutting Speed

120 (100-140) (m/min)

120 (100-140) (m/min)

Stainless Steel

Precipitation Stainless Steel

Titanium Alloy

Ni-Based Alloy

SUS304 • SUS420 ≤200HB

SUS630

Ti-6AI-4V

Inconel 718

120 (100-140) (m/min)

115 (100-130) (m/min)

105 (90-120) (m/min)

70 (60-80) (m/min)

120 (100-140) (m/min)

Ø

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

6 8 10 12 14 18 22

6.370 4.780 3.820 3.180 2.730 2.120 1.740

2.550 1.910 1.530 1.270 1.090 850 700

6.370 4.780 3.820 3.180 2.730 2.120 1.740

2.290 1.720 1.380 1.140 980 760 630

6.370 4.780 3.820 3.180 2.730 2.120 1.740

2.040 1.530 1.220 1.020 870 680 560

6.370 4.780 3.820 3.180 2.730 2.120 1.740

1.910 1.430 1.150 950 820 640 520

6.100 4.580 3.660 3.050 2.620 2.030 1.660

1.590 1.190 950 790 680 530 430

5.570 4.180 3.340 2.790 2.390 1.860 1.520

1.340 1.000 800 670 570 450 360

3.720 2.790 2.230 1.860 1.590 1.240 1.010

740 560 490 410 480 370 300

ap

Depth of cut

ap

ae

2D

0,1D

ae

ap ae

Cutting Condition Guide for Changes in Overhang Length

Milling | Solid carbide

Mild Steel • Carbon Steel • Cast Iron • Alloy Steel • Tool Steel (~750N/mm2 ~30HRC)

32

Cutting Speed

Cutting Speed

Feed

L/D

(m/min)

(mm/min)

ap

6 7 8

80% 65% 50%

80% 65% 50%

1,7D 1,6D 1,5D

Prehardened Steel • Hardened Steel • Stainless Steel 30~45HRC Cutting Speed

Feed

ae

(m/min)

(mm/min)

ap

0,08D 0,05D 0,03D

80% 65% 40%

80% 65% 40%

1,7D 1,6D 1,5D

Depth of cut

Titanium Alloy • Ni-Based Alloy Ti-6AI-4V - Inconel 718 Cutting Speed

Feed

ae

(m/min)

(mm/min)

ap

ae

0,08D 0,05D 0,03D

80% 65% 30%

80% 65% 30%

1,7D 1,6D 1,5D

0,08D 0,05D 0,03D

Depth of cut

Depth of cut

CUTTING DATA Suppression of Burrs Great surface finish without vibration and minimal burrs.

Tool

AE-VMS Ø 10

Work Material

SUS316

Cutting Speed

69m/min (2.200 min-1)

Feed Rate

350mm/min (0,04mm/t)

Depth of Cut

ap = 10mm

Coolant

Water Soluble

Machine

Vertical Machining Center

M.R.R.

35 cm3/min

Competitor Ø 10

AE-VMS

Competitor

ap=5mm

17,5 cm3/min

Stable Performance Consistent tool wear with no chipping even in stainless steel slot milling. (mm)

0.16

AE-VMS Ø 10

0.14

Work Material

SUS304

Cutting Speed

70m/min (2.250 min )

Feed Rate

475mm/min (0,053mm/t)

Depth of Cut

ap = 10mm

0.04

Coolant

Water Soluble

0.02

Machine

Vertical Machining Center

0.12 -1

Flank Wear

0.10 0.08 0.06

0

0

2.8

5.6

8.4

11.2

16.8

22.4

28

33.6 39.2 50.4

Milling Length

AE-VMS

Competitor A

Competitor B

56

Milling | Solid carbide

Tool

Cutting edge wear comparison AE-VMS 56m

Competitor A 39.2m

Competitor B 22.4m

33

CUTTING DATA Stable performance Stable performance even in slotting (mm)

Tool

AE-VMS Ø 6 X R1

0.14

Work Material

SUS304

0.12

Milling method

Slot milling

Cutting Speed

80m/min (4.200 min-1)

Feed Rate

830mm/min (0,049 mm/t)

0.04

Depth of Cut

ap = 3mm

0.02

Coolant

Water Soluble

Machine

Flank Wear

0.10 0.08 0.06

0

0

2.45

4.9

7.35

9.8

14.7

29.4

39.2

49

Milling Length

Horizontal Machining Center

AE-VMS

Competitor

Wear comparison Wear comparison after milling 68,6 Peripheral cutting edge

Milling | Solid carbide

AE-VMS

34

Competitor

Corner radius AE-VMS

Competitor

High efficiency Trouble-free chip evacuation even in high-speed slotting Tool

AE-VMS Ø 10 X R1

Work Material

SCM440

Milling method

Slot milling

Cutting Speed

90m/min (2.900 min-1)

Feed Rate

660mm/min (0,057 mm/t)

Depth of Cut

ap = 10mm

Coolant

None

Machine

Vertical Machining Center

AE-VMS

Competitor

58.8

68.6

CUTTING DATA Suppression of Burrs Suppression of cutting heat generation minimizes tool wear (mm)

0.1

Tool

AE-VMS Ø 6

Work Material

SCM440

Cutting Speed

140m/min (7.500 min-1)

Feed Rate

1.800mm/min (0,06mm/t)

Depth of Cut

ap = 9mm ae= 1,2mm

0.03

Coolant

Air Blow

0.01

Machine

Vertical Machining Center

0.09 0.08 Flank Wear

0.07 0.06 0.05 0.04 0.02 0

0

11.2

22.4

44.8

89.6

134.4

156.8

179.2 (m)

Milling Length

AE-VMS

Competitor A

Competitor B

Surface roughness comparison Surface roughness after milling 11,2m AE-VMS (Ra: 0.6377µm)

Competitor A (Ra: 1.0747µm) (µm)

(µm)

(mm)

(mm)

(mm)

Tool condition comparison Tool condition after milling 156,8m

(m)

Cutting Chips

AE-VMS

Wear Comparison

Milling | Solid carbide

(µm)

Competitor B (Ra: 1.2304µm)

No Cutting Edge Recession Brown about 500°C 1mm

Competitor A Purple about 600°C

Excessive Cutting Edge Recession

1mm

Competitor B

Minimal Cutting Edge Recession Blue about 700°C 1mm

35

AE-VML: WITH CHIPBREAKER Troubled by long and stringy chip accumulation

Minimizes chipping with unique R profiles at the edge of the chipbreaker.

Large chip accumulation can be problematic for long-hour and high chip removal side milling, trochoidal milling, and pocket milling with long flute length end mills.

Breaks chips into small pieces!

Enables continuous machine operation Milling | Solid carbide

The chipbreaker (-N) creates small chips that can be easily evacuated by air or cutting oil.

For high-quality machined surfaces, we recommend the AE-VML square type without chipbreaker.

With chipbreaker added

Work Material

AE-VML φ10×40-N With chipbreaker NAK80(40HRC)

Milling Method

Trochoidal

Coolant

Air blow

Cutting Speed

120m/min 3,800min-1

Machine

BT50 Vertical Machining Center

Tool

36

No chipbreaker

Feed Rate Depth of Cut

1,140mm/min0.075mm/t ap=40mm ae=0.5mm

CUTTING DATA Stable performance Stable performance even at 4D depth of cut (mm)

0.14

Tool

AE-VML Ø 10 x 40

Work Material

S50C

0.10

Milling Method

Side milling

0.08

Cutting Speed

130m/min (4,200min-1)

Feed Rate

1.200mm/min (0,07mm/t)

Depth of Cut

ap=40mm ae=0.5mm

Coolant

Air Blow

Flank Wear

0.12

0.06 0.04 0.02 0

0

7

63

80

AE-VMS

Horizontal Machining Center

Machine

31

97

111

Milling Length

Competitor A

125

141

169

185

(m)

Competitor B

Wear comparison of the peripheral cutting edge AE-VML 185m

Competitor 185m

Competitor 97m

Long tool life DUARISE coating greatly reduces tool wear progression even with the use of water-soluble coolant.

0.14

AE-VML Ø 10 x 31

Work Material

SCM440(30HRC)

Milling Method

Side milling

Cutting Speed

180m/min (5.700min )

Feed Rate

1.400mm/min (0,06mm/t)

0.04

Depth of Cut

ap=25mm ae=1mm

0.02

Coolant

Water Soluble

Machine

Vertical Machining Center

Milling | Solid carbide

(mm)

Tool

0.12

-1

Flank Wear

0.10 0.08 0.06

0

0

8.4

16.8

33.6

50.4

67.2

100.8 134.4 151.2

168

Milling Length

AE-VMS

Competitor A

Competitor B

Wear comparison of the peripheral cutting edge AE-VML 168m

Competitor 134,4m

Competitor 134,4m

37

SWEDEN Singelgatan 7 212 28 Malmö Sweden Tel: +46 40 41 22 55 osg@osg-scandinavia.com

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Milling | Solid carbide

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38 34

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39

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AUSTRIA Branch office of OSG GERMANY Messestraße 11 A-6850 Dornbirn Tel: +49 7161 6064-0 Fax: + 49 7161 6064-444 info@osg-germany.de OSG ITALIA Via Ferrero, 65 A/B3 I - 10098 Rivoli - Italy Tel: +39 0117705211 Fax: +39 0117705215 info@osg-italia.it Vischer & Bolli AG Machining and Workholding Im Schossacher 17 CH-8600 Dübendorf T +41 44 802 15 15 F +41 44 802 15 95 info@vb-tools.com

OSG EUROPE LOGISTICS S.A. 09/2022 - All rights reserved. © OSG Europe 2022.

The contents of this catalogue are provided to you for viewing only. They are not intended for reproduction either in part or in whole in this or other medium. They cannot be copied, used to create derivation work or used for any reason, by means without the express, written permission of the copyright owner. If prices are stated, they are netto unit-prices and any eventual tax(es) have to be added. The company is not responsible for any printing error in technical, price and/or any other data.

Tool specifications subject to change without notice.

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