Sumitomo 2021 katalog by BTS Company d.o.o.

2020 2021 General Catalogue

PERFORMANCE

CUTTING TOOLS

Insert Selection

Grades

Negative & Positive Inserts External Holders

Boring Bars Parting-Off Grooving Threading Holders Milling Cutters

Indexable Endmills Solid Carbide Endmills

Multi-Drills

SumiBoron SumiDia CBN/PCD Inserts & Tools Guidance Spare Parts Index

Contents Insert Selection

A1 –

External Holders

D1 –

Grades

B1 –

Boring Bars

E1 –

C1 –

Grooving Holders F1 – Parting-Off Holders

C61 –

Threading Holders

Inserts

Negative Type

Inserts

Positive Type Negative

Positive

80° Diamond Type C18

C61

55° Diamond Type

C68

C27

Round Type

C72 C35

C73

60° Triangular Type C44

C78

35° Diamond Type

C53

C88

80° Trigon Type

C56

C92

Square Type

CBN Inserts

M1 –

PCD Inserts

M1 –

Guidance 2

F51 –

N1 –

Milling Cutters

G1 –

Multi-Drills

Milling Cutters

G53 –

SumiBoron

High Feed / Special Purpose Cutters

CBN Grades

SumiDia

Indexable Endmills H1 – Endmills

Coated Solid Types

Endmills

Uncoated Solid Types

Spare Parts P1 –

PCD Grades

K1 – L1 – L24 –

CBN / PCD Inserts and Tools M1 –

J1 – J34–

Index

P9 – 3

Dimension symbols are compliant with ISO13399 The following table shows ISO13399-compliant dimension symbols. Contents corresponding to the sample symbols/notations are shown below. Tool shape diagrams and stock charts use the symbols and notation examples from the table below.

(1) Inserts (For Turning / For Milling) Symbol AN APMX BS CDX CHW CW D1 DMIN IC INSL L PDX PDY PNA RE RER REL S W1 WF

Description

Symbol APMX B BD CDX CRKS DC DCB DCON DCSFMS DMIN DMM DN GAMF GAMP H HBH HBKL HBKW HBL HF KDP KWW LF LH LHD LS LSCX LU LUX WF

Clearance angle major Depth of cut maximum Wiper edge length Cutting depth maximum Corner chamfer width Cutting width Fixing hole diameter Minimum bore diameter Inscribed circle diameter Insert length Cutting edge length Profile distance ex Profile distance ey Profile included angle Corner radius Right side corner radius Left side corner radius Insert thickness Insert width Functional width

(Turning Insert Example)

(2) Tool Holders For Turning Description Depth of cut maximum Shank width Body diameter Cutting depth maximum Connection retention knob thread size Cutting diameter Connection bore diameter Connection diameter Contact surface diameter machine side Minimum bore diameter Shank diameter Neck diameter Rake angle radial Rake angle axial Shank height Head bottom offset height Head back offset length Head back offset width Head bottom offset length Functional height Groove depth Keyway width Functional length Head length Head length Shank length Clamping length maximum Usable length Usable length maximum Functional width

(External Holder Example)

-5˚

B 95˚ LH

4-RE

Figure shows right-handed tool.

(Grooving Tool Holder Example)

CDX

L S

(Grooving Insert Example)

-5˚

LF LH

80°

Notes: The symbols in the above table are compliant with ISO13399 and do not include symbols unique to our company. As symbols under review are not included, these may change over time.

(3) Cutters / Indexable Endmills Symbol APMX BD BDX CBDP CRKS CW DBC DC DCB DCON DCSFMS DCX DMM DN H KDP KWW LBX LF LH LS LU OAL RMPX THUB

(4) Endmills

Description

Symbol

Depth Of Cut Maximum Body Diameter Body Diameter Maximum Connection Bore Depth Connection Retention Knob Thread Size Cutting Width Connection Bore Diameter Cutting Diameter Clamping Diameter, Nominal, on Workpiece Side Connection Diameter Contact Surface Diameter Machine Side Cutting Diameter Maximum Shank Diameter Neck Diameter Shank Height Groove Depth Keyway Width Body Length Maximum Functional Length Head Length Shank Length Usable Length Overall Length Maximum Ramping Angle Hub Thickness

DCSFMS DCB KWW LF

CBDP

KDP

(Shell Type Example)

Description

APMX CHW DC DMM DN LF LFS LU RE

Depth Of Cut Maximum Corner Chamfer Width Cutting Diameter Shank Diameter Neck Diameter Functional Length Functional Length Secondary Usable Length Corner Radius

(5) Drills / Reamers Symbol

Description

BD BDX CW DC DCB DCON DCSFMS DF DMM LBX LCF LF LFA LFS LH LPR LS LU LUX OAL PL WBTHK

Body Diameter Body Diameter Maximum Cutting Width Cutting Diameter Clamping Diameter, Nominal, on Workpiece Side Connection Diameter Contact Surface Diameter Machine Side Flange Diameter Shank Diameter Body Length Maximum Length Chip Flute Functional Length A Dimension On Lf Functional Length Secondary Head Length Protruding Length Shank Length Usable Length Usable Length Maximum Overall Length Point Length Web Thickness

D1 DC DCX

DC ±0,01

DMM h5

(Endmill Example) DMM

(Shank Type Example)

RE ±0,02

APMX

LH LF

(Drill Example)

(Modular Type Example) LU

CRKS

140°

DCON

LS OAL

LCF OAL

LS2 LF

DC h8

DCON h6

L11

Notice Thank you for using the Sumitomo Electric Hardmetal General Catalogue (Sumitomo/SUMIBORON/SUMIDIA Cutting Tools Catalogue). This catalogue presents the major items in the Sumitomo Cutting Tools product line. The catalogue ist organised as follows: (1) Cutting Tool Grades (2) Sumitomo Products (3) SUMIBORON, SUMIDIA Products Ask for our brochures and pamphlets. This catalogue is current as of January 2020.

As a result ot our ongoing research, product may reflect enhancements in qualitiy, performance and specifications not listed in this catalogue. To order Sumitomo/SUMIBORON/SUMIDIA products, contact your nearest Sumitomo Electric Hardmetal dealer or distributor. For inquiries or other requests, feel free to contact your nearest sales office.

Stock Marking Chart l : Euro stock item

: Made to order item

m : Japan stock item

− : We cannot produce

q : Delivery on request

Note: Stocking policy may change without prior notice, please consult our sales representative for actual stock situation.

p : To be replaced by new item

Meaning of Icons Common

Endmill Featured for the first time in this catalogue

New

Shape 30°

Grade ISO classification of work material:

Steel

Stainless Steel

Cast Iron

Sharp edge

Corner with honing

Radius

Ballnose

No. of teeth Non Ferrous Alloy

Exotic Alloy

Hardened Steel

Miling Cutter 8mm

4mm

Max. depth of cut

45°

Cutting edge angle

4 Flutes

Helix angle (ex.)

A1–A20 Insert Selection

Insert Selection

Chipbreaker and Grade Selection

Sumitomo Grades (Turning) ...................................... A2 Sumitomo Grades (Milling) ....................................... A3 Steel Turning Inserts .................................................. A 4–7 Stainless Steel Turning Inserts.................................. A 8–9 Cast Iron Turning Inserts............................................ A10–11 Exotic Alloy Inserts..................................................... A12–13 Hardened Steel Turning Inserts................................. A14–15 Non-Ferrous Metal Turning Inserts........................... A16–17 Small Product Machining........................................... A18–19

Selection of Sumitomo Grades (Turning) General Steel (Carbon Steel, Alloy Steel), Soft Steel

Insert Selection

Work Material Classification

Wear Resistance

New

Coated Carbide

Fracture Resistance

P01

P10

P20

P30

Stainless Steel Wear Resistance

P40

Fracture Resistance

M01 M10 M20 M30 M40 C

AC8015P C AC8025P C New AC8035P C AC810P C AC820P C AC830P

AC6020M C AC6030M PAC6040M C C AC610M AC630M

AC520U

T1000A T1500A T2500A

Cermet

Fracture Resistance

K01

New

K20

K30

AC4010K C New AC4015K C AC420K C

AC8025P

AC405K C AC415K

AC530U

AC1030U

T1000A

T1500A

G10E

ST10P ST20E A30

Carbide

K10

AC830P

Coated Cermet

Wear Resistance

AC1030U T1500Z P T3000Z

Small Product Machining

Cast Iron

BN7000 BNS800

Uncoated CBN Coated CBN

BN500 P BNC500 Exotic Alloy

Work Material Classification

Wear Resistance

New

Coated Carbide

Fracture Resistance

S01

S10

S20

Work Material

Hardened Steel Wear Resistance

S30

Fracture Resistance

H01

AC5015S New P AC5025S PAC510U PAC520U

H10

H20

H30

AC503U

NCB100

DA90 DA150 DA1000

Work Material

Powdered Metal

Classification

Coated Carbide

Wear Resistance

Fracture Resist.

Hard Brittle Materials

Material

BNX20

BN7000 BNS800

Fracture Resist.

N01 N10 N20 N30

P AC510U BNC2010 BNC300 Cermet T1000A P BNC2020 P BNC160 P BNC100 P Uncoated BN7500 P BNC200 CBN BN7000 BN1000 Work Cemented Carbides and BN2000

Coated CBN

Uncoated CBN

PCD

New

Classification

Carbide

EH510 EH520

Carbide

Non-Ferrous Metal Wear Resistance

Classification

BN350

: 2nd Recommendation

C : CVD Coating

Fracture Resist.

DA90

BNX25

: 1st Recommendation

NPD10

PCD

BNX10

Wear Resistance

: PVD Coating

Blank: Uncoated

Selection of Sumitomo Grades (Milling) Classification

Wear Resistance

Fracture Resistance

P01

P10

P20

P30

P40

Stainless Steel Wear Resistance

ACP2000 New P ACP3000 New

Coated Carbide

Fracture Resistance

M01 M10 M20 M30 M40

New

ACM100

ACU2500

ACP300

New

T2500A T250A T4500A

Fracture Resistance

K01

K10

New P

K30 C

ACK3000 New P ACU2500

ACK100

C C

ACK200 P ACK300

ACP300

T2500A T250A T4500A

G10E

A30N

BN7000 BNS800

Uncoated CBN Coated CBN

Exotic Alloy

Work Material Classification

K20

ACK2000

New

ACK300

Carbide

ACM200 P ACM300 New ACU2500 P

Cermet

Wear Resistance

ACP100 P ACP200 New

Cast Iron

Insert Selection

General Steel (Carbon Steel, Alloy Steel), Soft Steel

Work Material

Wear Resistance

S01 P

Fracture Resistance

S10

S20

S30

Non-Ferrous Metal

Hardened Steel S40

Wear Resistance

H01

Fracture Resistance

H10

H20

H30

Wear Resistance

Fracture Resistance

N01

N10

N20

N30

ACM100

ACM200 Coated Carbide

New P

DL1000

ACM300 New

ACU2500

DL2000

ACK300

EH520

Carbide

New

BN350

Uncoated CBN

H20

BN7000

DA1000

PCD

: 1st Recommendation

: 2nd Recommendation

C : CVD Coating

: PVD Coating

Blank: Uncoated

Insert Selection

Steel

Turning Insert Selection Guide Main Chipbreakers

Negative Type

Positive Type NMU

NGE

(Crater- and Wear-Resistant)

NGU

NGU NGE 2

Depth of Cut (mm)

NMU NME

(Sharper Edge)

NSU

NSU NSE NFE

Feed Rate (mm/rev)

NSU

NLU

NLB 1

NLU

NLB NFB

0,6

0,4

NMU

NSU

NFB

NSE 0,2

NMU

NME

0,2

0,4

Feed Rate (mm/rev)

NFE

Sub-Chipbreakers Negative Type

Chipbreakers for High‑Efficiency Machining 6

NME

Depth of Cut (mm)

Strong Edge Chipbreakers

NGE

NSE

NMX

4 NUX

2 NSX

NFE

0,2

0,4

0,6

0,8

0,2

Feed Rate (mm/rev) Chipbreakers for Small Depths

Depth of Cut (mm)

NLU

NFE NFB NFA

0,2

0,4

0,6

Depth of Cut (mm)

0,6

Chipbreakers for Heavy Cutting

Wiper Inserts

Depth of Cut (mm)

0,4

Feed Rate (mm/rev)

NGU-W

NSE-W NLU-W

Feed Rate (mm/rev)

0,3

0,6

NHF

NHW

NHU NHP

NMP

0,9

Feed Rate (mm/rev)

0,4

0,8

1,2

1,6

Feed Rate (mm/rev)

Grades Fine Finishing to Finishing

Finishing to Rough Cutting (m/min)

400

T1000A

Cutting Speed (vc)

(m/min)

T1500Z

300

T1500A

200 100

400

Finishing

Continuous Cutting

Roughing

General Cutting

Interrupted Cutting

AC8015P

300

AC8025P

200 100

T3000Z 0

New

AC6030M

New

AC8035P

AC1030U 0

Finishing

Continuous Cutting

Roughing

General Cutting

Interrupted Cutting

Steel

Recommended Cermet Grades

Insert Selection

T1000A / T1500A / T1500Z

Grades

An uncoated cermet grade designed with wear resistance in mind that provides long tool life and excellent T1000A: wear resistance in continuous finishing and profiling applications.

A general purpose uncoated cermet grade that provides excellent value for money and delivers improved T1500A: finished surface quality while providing good wear and fracture resistance.

Superior turning quality thanks to „Brilliant Coat“. PVD coating with excellent adhesion resistance. A general purpose T1500Z: coated cermet grade capable of maintaining high-quality finished surfaces while providing excellent wear resistance.

Performance T1000A

Flank Wear Width (mm)

Wear Resistance 0,20

Competitor’s Cermet (P10)

0,15

Fracture Resistance

Exhibits excellent wear resistance.

0,10

Conventional Grade

T1000A

Competitor’s Cermet (P10)

0,05

Provides excellent fracture resistance in addition to wear resistance.

Conventional Grade

15 Cutting Time

Work Material: 34CrMo4 Insert: NMG120408NSU Cutting Conditions: vc=320 m/min, f =0,20 mm/rev, ap=1,5mm, dry

1.000

2.000 3.000 No. of Impacts

4.000

5.000

Work Material: 34CrMo4, Insert: CNMG120408NSU Cutting Conditions: vc=230 m/min, f =0,20 mm/rev, ap=1,0 mm, wet

T1500A Flank Wear (mm)

Wear Resistance

Machined Surface Finish

0,20

Conventional Grade

0,15

Competitor’s Cermet (P20)

0,10

T1500A

0,05

1,5 times better wear

Beautiful glossy finished surfaces after facing.

resistance!

10 15 Cutting Time (min)

T1500A

Competitor’s Cermet (P20)

Work Material: C45, Insert: CNMG120408NLU, Cutting Conditions: vc = 150 m/min, f = 0,12 mm/rev, ap =1,0 mm, wet

Work Material: 34CrMo4 Insert: CNMG120408NSU Cutting Conditions: vc = 230 m/min, f = 0,20 mm/rev, ap = 1,0 mm, wet

T1500Z Wear Resistance Flank Wear Width

(mm) 0,20

Machined Surface Finish

Competitor's Coated Cermet

0,15 (P20)

Reduces cloudy finish on machined surfaces.

Conventional Grade

Beautiful finished surfaces even at lower cutting speeds.

0,10 0,05 0

T1500Z 10

20 30 40 Cutting Time

Work Material: 34CrMo: Insert: CNMG120408NSU Cutting Conditions: vc=230m/min, f =0,20mm/rev, ap=1,0mm, wet

T1500Z

Competitor’s Cermet (P20)

Work Material: 21NiCrMo2, Insert:DNMG150408NSU Cutting Conditions: vc=150m/min ,f =0,20mm/rev, ap=1,0mm, wet

T1500Z

Soft Steel Alloy Steel Carbon Steel High Carbon Steel Carbon Steel

Cutting Process Fine Finishing Finishing Fine Finishing Finishing Medium Fine Finishing Finishing Medium

Chipbreaker

Grades

Competitor's Coated Cermet (P20)

Work Material: H240LA, Insert: CNMG120408NSU Cutting Conditions: vc=100m/min, f =0,15mm/rev, ap=1,0mm, wet

Recommended Cutting Conditions Work Material

Conventional Grade

(Min. - Optimum - Max.)

Depth of Cut (mm)

Feed Rate (mm/rev)

Cutting Speed (m/min)

NFA / NFL

T1500Z

0,2–0,5–1,0

0,05–0,15–0,25

150–280–400

NLU

T3000Z

0,3–1,0–1,8

0,08–0,20–0,35

150–280–400

NFA / NFL

T1500A

0,2–0,5–1,0

0,05–0,15–0,25

100–200–300

NSU / NSE

T1500A

0,5–1,0–2,0

0,08–0,20–0,35

100–200–300

NGU

T1500Z

0,8–2,2–4,0

0,15–0,25–0,50

100–200–300

NFA / NFL

T1000A

0,2–0,5–1,0

0,05–0,15–0,25

50–150–250

NSU / NSE

T1500Z

0,5–1,0–2,0

0,08–0,20–0,35

50–150–250

NGU

T1500Z

0,8–2,2–4,0

0,15–0,25–0,50

50–150–250

Insert Selection

Steel

Recommended Carbide Grades New

New

AC8015P / AC8025P / AC8035P / AC1030U

Grades

Covers a wide range of machining applications from high-speed cutting to interrupted cutting and small lathe machining.

AC8015P Development of crater damage is suppressed by controlling the orientation of the alumina crystal grains. Achieves long, stable tool life during high-speed and high feed cutting.

AC8025P The 1st recommendation grade for turning steel. Surface smoothing technology significantly suppresses adhesion of work material components. Achieves long, stable tool life with various cutting speeds and work materials.

AC8035P Tensile stress removal of the coating layer greatly improves fracture resistance. Achieves long, stable tool life during heavy interrupted cutting.

AC1030U Employs a new PVD coating and a dedicated tough carbide substrate. High-quality cutting edge grade suppresses adhesion and micro-chipping, realizing excellent machined surface quality.

Performance AC8015P

Reduced crater damage due to chip abrasion through optimized crystal orientation in the alumina layer. Conventional Grade

5 min

14 min

TiCN exposed

End of tool life

Al2O3 TiCN Disoriented Al2O3

Crater wear progress!

Work Material: 100Cr6, 1.3505, External continuous, Insert: CNMG120408NGU Cutting Conditions: vc = 300 m/min, f = 0,3 mm/rev, ap = 1,5 mm, wet

AC8015P

5 min

17 min

29 min

Minimal wear

TiCN exposed

End of tool life

Al2O3 TiCN Oriented Al2O3 >> Inhibits Al2O3 damage

Improved crater wear resistance.

AC8025P

Improved tool surface smoothness and significantly reduced adhesion through special surface treatment. Conventional Grade

Surface

Adhesion resistance

2 min

70 min

Adhesion

Ra>0,4μm

Unable to continue

Breakage

Work Material: 25CrMo4, 1.7218, Facing, Insert: CNMG120408NGU Cutting Conditions: vc = 100–300 m/min, f = 0,3 mm/rev, ap = 1,5 mm, wet,

AC8025P Adhesion resistance

Ra<0,04μm

2 min

70 min

Normal wear

120 min

Controlled even wear no end of tool life.

Extremely smooth surface prevents adhesion.

AC8035P

Drastically reduced tensile residual stress in coating through special surface treatment. Feed Rate (mm/rev)

Conventional Grade

0,1

0,2

90% less tensile stress 0,2

0,3

Tensile residual stress in TiCN (GPA)

0,30 0

250

No. of Impacts

500

Unable to continue

Work Material: 34CrMoS34, 1.7226, Interrupted cut, Insert: CNMG120408NGU Cutting Conditions: vc = 160 m/min, f = 0,2–0,3 mm/rev, ap = 2 mm, dry

Feed Rate (mm/rev)

AC8035P

0,1

0,25

0,3

Tensile residual stress in TiCN (GPA)

0,20

0,20 0,25 0,30 0

250

No. of Impacts

500

Able to continue for all corners

Cracks difficult to grow >>> excellent toughness

Steel 1st Recommendation

1st Recommendation

NGU

AC8025P

General Purpose

Elevated Feed Rate Area Finish– Small Depth

NFE

NSE

General Purpose Rough– Larger Cutting Depth

General Purpose

NSX

NGE

NGU

NUX

NME

NMU

NMX

Crater Wear

Chipping

Better Wear Resistance

Fracture

Better Toughness

AC8015P

High Speed

Higher efficiency required

Tougher Cutting Edge

NSU

Flank Wear

1st Recommendation

Insert Selection

Grades and Chip breaker Selection Guide

Interrupted Cut

NGU

1st Recommendation

NGE

Higher stability required

AC8035P NGU

NUX

Recommended Cutting Conditions Work Material

Soft Steel

Alloy Steel Carbon Steel High Carbon Steel Carbon Steel

Cutting Process

Chipbreaker

Grade

Fine Finishing Finishing Medium Cutting Roughing Fine Finishing Finishing Medium Cutting Roughing Fine Finishing Finishing Medium Cutting Roughing

NFB NFE NGU NMU NFB NFE NGU NMU NFB NFE NGU NMU

T1500Z AC8015P AC8025P AC8035P T1500Z AC8015P AC5025P AC8035P T1500Z AC8015P AC8025P AC8035P

(Min. - Optimum - Max.)

Depth of Cut (mm) 0,2–0,6–1,0 0,5–1,0–1,5 1,0–2,5–4,0 1,5–4,0–6,0 0,2–0,6–1,0 0,5–1,0–1,5 1,0–2,5–4,0 1,5–4,0–6,0 0,2–0,6–1,0 0,5–1,0–1,5 1,0–2,5–4,0 1,5–4,0–6,0

Feed Rate (mm/rev) 0,05–0,15–0,25 0,1–0,25–0,4 0,2–0,35–0,5 0,3–0,45–0,6 0,05–0,15–0,25 0,1–0,25–0,4 0,2–0,35–0,5 0,3–0,45–0,6 0,05–0,15–0,25 0,1–0,25–0,4 0,2–0,35–0,5 0,3–0,45–0,6

Cutting Speed (mm/min) 100–250–400 260–350–440 200–260–320 140–180–220 100–200–300 210–285–360 150–190–230 90–135–160 50–150–250 170–235–300 130–165–200 90–135–160

Turning Insert Selection Guide Chipbreakers

Negative Type

Positive Type

6,0 –

Depth of Cut (mm)

NEM (NMU)

NEG

NEM

4,0 –

NEX

NMU

3,0 –

4,0 –

NGU NEX NGU NEG

( )

2,0 –

NEF

NSU (NEF)

l 0,2

0 0

l 0,4

Depth of Cut (mm)

Insert Selection

Stainless Steel

2,0 –

NSU

NMU

NLB

NLU NSU

1,0 –

NSU

l 0,6

NMU

NLU

0 0

NLB l 0,2

l 0,4

Feed Rate (mm/rev)

Grades (m/min) 200

Cutting Speed (vc)

High Speed, High Efficiency Cutting

AC6020M

150

Wide Cutting Range

AC6030M

100 Small Product Machining

AC1030U

Heavy Interrupted Cutting

AC6040M

AC630M

AC530U

Finishing

Roughing

Continuous Cutting

General Cutting

Interrupted Cutting

Recommended Cutting Conditions Work Material

CrBased

Ferritic Materials Martensitic Materials Austenitic Materials

Two-Phase Cr/Ni- (Austenite / Based Ferrite) Materials

Precipitation Hardening

X6CrAl 13, X8CrNiS 18 9, X29CrS 13, X6CrMoS 17, X12CrS 13 X12Cr 13, X20Cr 13, X30Cr 13, X6Cr 17, X19CrNi 17 2, X6CrNi 18 9 X5CrNi 18 10, X2CrNi 19 11, X2CrNiMo 18 10, X4CrNiMo 17 12 2, X2CrNiMo 17 12 2, X5CrNiMo 17 13, X6CrNiTi 18 10, X70CrMo 15 X5CrNi 17 7, X2CrNi 18 9, X6CrNi 25 20, X2CrNiMoN 17 12 2, X6CrNiNb 18 10 X5CrNiCuNb 16 4, X7CrNiAl 17 7, X4CrNuMo 27 5 2, X2CrNiMoN 22 5 3, X2CrNiMoCuN 25 6 3

(Min. - Optimum - Max.)

Cutting Range

Chipbreaker

Grade

Finishing Medium Roughing Finishing Medium Roughing Finishing Medium Roughing Finishing Medium Roughing Finishing Medium Roughing

NEF (NSU) NEG · NEX · NGU NEM NEF (NSU) NEG · NEX · NGU NEM NEF (NSU) NEG · NEX · NGU NEM NEF (NSU) NEG · NEX · NGU NEM NEF (NSU) NEG · NEX · NGU NEM

AC6020M AC6030M AC6040M AC6020M AC6030M AC6040M AC6020M AC6030M AC6040M AC6030M AC6030M AC6040M AC6030M AC6030M AC6040M

Cutting Conditions Depth of Cut ap (mm) 0,5–1,5–2,0 1,0–2,5–4,0 1,5–3,5–6,0 0,5–1,5–2,0 1,0–2,5–4,0 1,5–3,5–6,0 0,5–1,5–2,0 1,0–2,5–4,0 1,5–3,5–6,0 0,5–1,5–2,0 1,0–2,5–4,0 1,5–3,5–6,0 0,5–1,5–2,0 1,0–2,5–4,0 1,5–3,5–6,0

Feed Rate f (mm/rev) 0,05–0,15–0,25 0,10–0,25–0,40 0,20–0,35–0,60 0,05–0,15–0,25 0,10–0,25–0,40 0,20–0,35–0,60 0,05–0,15–0,25 0,10–0,25–0,40 0,20–0,35–0,60 0,05–0,15–0,25 0,10–0,25–0,40 0,20–0,35–0,60 0,05–0,15–0,25 0,10–0,25–0,40 0,20–0,35–0,60

Cutting Speed vc (m/min) 170–230–300 140–170–250 140–170–200 120–180–240 100–150–200 80–130–180 120–180–240 100–150–200 80–130–180 100–145–180 80–120–160 70–100–140 90–115–140 70–90–110 50–80–120

Stainless Steel

Recommended Grades and Chipbreakers

AC6020M Employes "Absotech Platinum", a new CVD coating. The first recommended grade for continuous stainless steel machining that

achieves a good balance between wear resistance and fracture resistance by combining a hardened substrate with excellent wear resistance. AC6030M Employes "Absotech Platinum", a new CVD coating. The first recommended grade for general machining of stainless steel that drastically reduces the occurrence of abnormal damage, which is a problem in stainless steel machining. Achieves long and stable machining thanks to the improved coating strength and excellent adhesion.

Insert Selection

AC6020M / AC6030M / AC6040M / AC1030U

Grades

AC6040M Employes "Absotech Bronze", a new PVD coating and exclusive tough carbide substrate. The first recommended grade for

interrupted machining of stainless steel that drastically improves the reliability in unstable machining thanks to the excellent adhesion and peel-off resistance of the new PVD coating as well as the improved fracture resistance of the exclusive carbide substrate.

AC1030U Employes "Absotech Bronze", a new PVD coating with a special tough carbide substrate. Achieving excellent machined surface quality with a high-quality cutting edge that reduces adhesion and micro-chipping.

Performance AC6020M Continuous Cutting (Medium Speed) 0,40

Continuous Cutting (High Speed) 0,25

Conventional Grade

Comp. A (CVD, M20)

Flank Wear Width (mm)

0,50

0,30

AC6020M

0,20 0,10 0

10 20 Cutting Time (min)

Comp.B (CVD, M20)

0,20 0,15

AC6020M

0,10 Conventional Grade

0,05

Work Material: X2CrNiMo17 13 2 Insert: CNMG 120408 NGU Cutting Conditions: vc = 150 m/min, f = 0,3 mm/rev, ap = 2,0 mm, wet

10 20 Cutting Time (min)

Work Material: X2CrNiMo17 13 2 Insert: CNMG 120408 NGU Cutting Conditions: vc = 200 m/min, f = 0,3 mm/rev, ap = 2,0 mm, wet

AC6030M Continuous Cutting

Flank Wear Width (mm)

0,30 0,25

Interrupted Cutting

Comp. C (CVD, M30)

Conventional Grade

0,20

Conventional Grade

0,15 0,10

AC6030M

Comp. D (CVD, M30)

0,05 0

AC6030M

Cutting Time (min) Work Material: X6CrMo17 12 2 Insert: CNMG 120408 NEX Cutting Conditions: vc = 200 m/min, f = 0,2 mm/rev, ap = 2,0 mm, wet

Flank Wear Width (mm)

0,25

2.000

2.500

Work Material: X6CrMo17 12 2 Insert: CNMG 120408 NGU Cutting Conditions: vc = 100 m/min, f = 0,1 mm/rev, ap = 1,0 mm, wet

AC6040M Conventional Grade

0,15 0,10

Conventional Grade

AC6040M

0,05 10

1.500

Interrupted Cutting

Comp. E (PVD, M40)

0,20

1.000

AC6040M

Continuous Cutting 0,30

500

No of Impacts until Breakage

Cutting Time (min)

Work Material: X6CrMo17 12 2 Insert: CNMG 120408 NGU Cutting Conditions: vc = 150 m/min, f = 0,2 mm/rev, ap = 2,0 mm, wet

Comp. F (PVD, M40) 0

1.000

2.000

3.000

4.000

5.000

6.000

No of Impacts until Breakage Work Material: CNMG 120408 NGU Insert: CNMG 120408 NGU Cutting Conditions: vc = 230 m/min, f = 0,23 mm/rev, ap = 0,80 mm, dry

Cast Iron

Turning Insert Selection Guide

Negative Type

Positive Type

Depth of Cut

NGZ

2,0 NGU 0

0,2

0,4

0,6

NGZ

NUZ

No breaker

4,0

2,0

NMU NMU

NGU

Sharp Edge

Strong Edge

0,2

0,4

0,6

No breaker NMU

Sharp Edge

Strong Edge

Feed Rate (mm/rev)

NUZ

Feed Rate (mm/rev)

Roughing

Large

6,0

Finishing Medium Cutting

NUZ NGU

No breaker

NME

Depth of Cut

NME

NGZ 4,0

Large

NME

Finishing

No breaker

6,0 Depth of Cut

(mm) Medium Cutting Roughing

(mm)

Depth of Cut

Insert Selection

Chipbreakers

Grades Grey Cast Iron (GG)

Ductile Cast Iron (GGG)

(m/min) 2.000

BNS800

High Speed, Continuous Cutting

BN7000 Continuous Cutting

500

New

Mill-Scaled Work, Interrupted Cutting

AC4010K 300 200

New

AC4015K

New

300

200

Continuous Cutting

AC4010K New

BNC500

AC4015K

AC8025P Finishing

100

Roughing

General Cutting

Interrupted Cutting

AC8025P Finishing

Roughing

Continuous Cutting

General Cutting

Recommended Cutting Conditions Work Materials

Cutting Process

Gray Cast Iron (GG‑25, etc.)

Interrupted

Ductile Cast Iron (GGG‑40.3, etc.)

High-strength Ductile Cast Iron (GGG‑70, etc.)

A10

Mill-Scaled Work, Interrupted Cutting

AC420K

100

Continuous Cutting

High Speed, Continuous Cutting

500

Cutting Speed (vc)

1.000

(m/min)

Interrupted Cutting

(Min. - Optimum - Max.)

Cutting Conditions

Grades

Depth of Cut ap (mm/rev)

Feed Rate f (mm/rev)

Cutting Speed vc (m/min)

High Speed Cutting

BN7000

0,1–0,3–1,0

0,10–0,20–0,50

500–1.500–2.000

Continuous – General

AC4010K

0,5–2,0–6,0

0,10–0,25–0,40

200–400–700

AC4015K

0,5–2,0–6,0

0,10–0,30–0,50

180–300–450

Heavy Interrupted

AC420K

0,5–2,0–6,0

0,10–0,30–0,60

150–200–300

High Speed Cutting

BNC500

0,1–0,2–0,5

0,10–0,20–0,40

150–350–500

Continuous – General

AC4010K

0,5–2,0–6,0

0,10–0,25–0,40

180–300–450

Interrupted

AC4015K

0,5–2,0–6,0

0,10–0,30–0,50

160–250–400

Heavy Interrupted

AC420K

0,5–2,0–6,0

0,10–0,30–0,60

120–170–250

High Speed Cutting

BNC500

0,1–0,2–0,5

0,10–0,20–0,40

200–350–500

Continuous – General

AC4010K

0,5–2,0–6,0

0,10–0,25–0,40

160–250–400

Interrupted

AC4015K

0,5–2,0–6,0

0,10–0,30–0,50

140–200–350

Heavy Interrupted

AC420K

0,5–2,0–6,0

0,10–0,30–0,60

80–150–220

Cast Iron

Recommended Grades and Chipbreakers New

Grades

New

Insert Selection

AC4010K / AC4015K / AC420K

AC4010K The 1st recommended grade for machining grey cast iron. Adopts an ultra-thick new CVD coating to realise ultra-high-speed machining at Vc = 700 m/min.

AC4015K The 1st recommendation grade for ductile cast iron. New high-adhesion, high-strength CVD coating realises both wear resistance and chipping resistance.

AC420K

Superior fracture resistance, providing excellent stability in interrupted unstable cutting and when cutting mill-scaled work.

Performance AC4010K / AC4015K Wear Resistance, Gray Cast Iron (GG) Competitor

0,3

■ ◆

■

Wear Resistance, Ductile Cast Iron (GGG) ■

0,4

◆

Conventional ●

◆

0,2

●

■

●

◆ ●

0,1 ◆ ■

Flank Wear Width (mm)

0,4

AC4010K

●

NGZ AC4010K

4 6 Cutting Time (min)

Conventional

■

0,3

AC4010K

■ ●

● ■

● ■ ●

●

■

● ●

●

● ●

AC4015K

●

■ ●

Competitor

●

■

0,2 0,1

●

Competitor

15 20 Cutting Time (min)

12 min

NGZ AC4010K

NGZ AC4015K

12 min

Competitor

Work Material: GGG-70, Continuous, Insert: CNMG120408 Cutting Conditions: vc = 140 m/min, f = 0,3 mm/rev, ap = 1,5 mm, wet

Work Material: GG-25, Continuous, Insert: CNMG120408 Cutting Conditions: vc = 600 m/min, f = 0,4 mm/rev, ap = 2,0 mm, dry

AC4010K / AC4015K Chipping Resistance, Gray Cast Iron (GG) Minimal Chipping

Chipping Resistance, Ductile Cast Iron (GGG)

Minimal Chipping

400 300 200 100

10 min

NGZ AC4010K

NGZ AC4015K

Chipping on Flank Surface

Chipping on Rake Surface

6 min

AC4010K AC4015K Conventional Competitor NGZ NGZ

4 min

NGZ AC4010K

NGZ AC4015K

4 min

6 min

Conventional

Competitor

Conventional Work Material: GG-25, Interrupted, Insert: CNMG120408 Cutting Conditions: vc = 400 m/min, f = 0,3 mm/rev, ap = 2,0 mm, wet

Competitor

Work Material: GGG-40.3, Interrupted, Insert: CNMG120408 Cutting Conditions: vc = 450 m/min, f = 0,3 mm/rev, ap = 1,5 mm, wet

AC420K Fracture Resistance GGG-40.3 Grooved (Heavy Interrupted Acceleration Test)

Edge Wear Comparison (After 150s)

AC420K Competitor‘s Product D (K15) Competitor‘s Product E (K20)

Great improvements in fracture resistance 100

150

200

Tool Life sec.

300

AC420K

Competitor‘s Product D (K15)

Competitor‘s Product E (K20)

Work Material: GGG-40.3, Toolholder: PCLNR2525-43 Insert: CNMG120408 Cutting Conditions: vc = 350 m/min, f = 0,25 mm/rev, ap = 1,5 mm, wet

A11

Exotic Metal

Turning Insert Selection Guide

Negative Type

Depth of Cut (mm)

4,0

Positive Type

NEM

NEG

NSU

NMU

4,0

NEG NMU

NEX (NUP)

2,0

NUP

0,2

0,3

R/LFY

NFC

NSU 0,1

0,4

NFC

R/LFX R/LFY

Feed Rate (mm/rev)

R/LFX

NSU

2,0

NEX

NEF (NSU)

NSI

Depth of Cut (mm)

Insert Selection

Chipbreakers

0,1

0,2

0,3

0,4

Feed Rate (mm/rev)

NEF

Grades (m/min)

Cutting Speed (vc)

400

CBN Grades for High Speed Finishing

200

BN7000

Coated Grade for Finishing to Rough Cutting

Coated Grade for Medium to Rough Cutting

100 New

AC5015S / EH510

New

Carbide Grade

AC5025S / EH520 Carbide Grade

Finishing

Continuous Cutting

Roughing

General Cutting

Interrupted Cutting

Recommended Cutting Conditions Work Material

Cutting Process

Chipbreakers

Grades

Depth of Cut (mm)

Feed Rate (mm/rev)

Cutting Speed (m/min)

Finishing

NEF (NSU)

AC5010S AC5025S

0,2–0,5–1,5

0,10–0,12–0,20

50–70–110

Light

NEX

AC5015S AC5025S

0,5–1,0–3,0

0,10–0,20–0,30

40–60–90

Medium

NEG

AC5015S AC5025S

0,5–2,0–4,0

0,15–0,25–0,30

40–60–90

Rough

NMU/NEM

AC5015S AC5025S

1,0–2,0–4,0

0,20–0,25–0,40

30–55–80

Finishing

NEF (NSU)

EH510 (AC5015S)

0,2–0,5–1,5

0,10–0,15–0,20

50–65–80

Light

NEX

AC5015S

0,5–1,0–2,5

0,10–0,20–0,25

40–55–70

Medium

NEG

EH510 (AC5015S)

0,5–2,0–3,5

0,15–0,25–0,30

40–55–70

Rough

NMU/NEM

AC5025S

1,0–2,0–3,5

0,20–0,25–0,30

30–40–50

Heat-Resistant Alloy

Titanium Alloy

A12

(Min. - Optimum - Max.)

Exotic Metal

Recommended Grades and Chipbreakers New

New

PVD (Super ZX Coat) grade with excellent wear and thermal resistance.

Carbides with excellent thermal, wear, and fracture resistance for use with exotic alloys. Lineup also includes new chipbreaker design.

AC5015S The 1st recommended grade for turning exotic alloys

EH510 General purpose grade for titanium machining that fea-

AC5025S High-toughness grade for realising stable tool life for

EH520 Tough grade for titanium machining with excellent frac-

as it realises stable tool life with high-speed, high-efficiency machining.

interrupted cutting machining or mill-scaled work.

Insert Selection

AC5015S / AC5025S / EH510 / EH520

Grades

tures excellent wear and thermal resistance. For applications from roughing to finishing.

ture and thermal resistance. Perfect for interrupted cutting and mill-scaled work.

Performance AC5015S Wear Resistance Competitor

AC5015S

0,4

Cutting Time (min)

Flank Wear Width (mm)

0,5

Fracture Resistance

Conventional

0,3 0,2

Wear Resistance

0,1

13 min

15 20 25 Cutting Time (min)

2,5x 30

AC5015S

10 5

AC5015S 13 min

Conventional

13 min

1,5x

9 min

Competitor

9 min

AC5015S

Competitor

Conventional

9 min

Competitor

Work Material: Hastelloy (22 HRC), Insert: CNMG120408 Cutting Conditions: vc = 50 m/min, f = 0,1 mm/rev, ap = 1,5 mm, wet

Work Material: Inconel 718 (44 HRC) Insert: CNMG120408 Cutting Conditions: vc = 40 m/min, f = 0,1 mm/rev, ap = 1,5 mm, wet

AC5025S Wear Resistance

Competitor

AC5025S

Conventional

0,3 0,2 0,1

Wear Resistance

13 min

AC5025S

10 15 Cutting Time (min)

2,5x

Conventional

30 20

AC5025S 13 min

Competitor

Work Material: Inconel 718 (44 HRC) Insert: CNMG120408 Cutting Conditions: vc = 40 m/min, f = 0,1 mm/rev, ap = 1,5 mm, wet

13 min

1,5x

50 Cutting Time (min)

Flank Wear Width (mm)

0,4

Fracture Resistance

37 min

AC5025S

Conventional

Competitor

37 min

Conventional

37 min

Competitor

Work Material: Hastelloy (22 HRC), Insert: CNMG120408 Cutting Conditions: vc = 50 m/min, f = 0,1 mm/rev, ap = 1,5 mm, wet

A13

Hardened Steel

Turning Insert Selection Guide

Insert Selection

Chipbreakers NSV Type Chipbreaker: For chip control during carburized layer removal NLV Type / NFV Type Chipbreaker: For chip control during finishing of hardened steel 7,0 – 6,0 –

NSV

Depth of Cut (mm)

5,0 –

NSV

4,0 –

NLV

3,0 –

NLV

2,0 – 1,0 –

NFV

0 0

l 0,1

NFV l 0,2

l 0,3

Feed Rate (mm/rev)

Grades Coated SUMIBORON

Uncoated SUMIBORON

(m/min)

High-Precision Machining 200

300

BNC100 BNC160

BNC2010

BN1000 Cutting Speed (vc)

Cutting Speed (vc)

300

(m/min)

BNC200

General Purpose Cutting

100

BNC2020

BNC300

AC503U

Finishing

Roughing

Continuous Cutting

General Cutting

Interrupted Cutting

General Purpose Cutting

100

BN2000

Continuous Cutting

General Turning

Interrupted Cutting

A14

BN350

Finishing

Roughing

Continuous Cutting

Recommended Cutting Conditions Cutting Process

BNX20 BNX25

200

General Cutting

Interrupted Cutting

(Min. - Optimum - Max.)

Grade

Depth of Cut (mm)

Feed Rate (mm/rev)

Cutting Speed (m/min)

BNC2010

0,03–0,20–0,35

0,03–0,10–0,20

120–200–300

BNC100

0,03–0,20–0,30

0,03–0,10–0,20

120–200–300

BN1000

0,03–0,15–0,20

0,03–0,10–0,15

100–150–300

BNX10

0,03–0,10–0,20

0,03–0,10–0,15

120–180–300

AC503U

0,03–0,50–1,00

0,02–0,05–0,10

40–70–100

BNC2020

0,03–0,30–0,50

0,03–0,20–0,40

50–130–220

BNC160

0,03–0,20–0,35

0,03–0,10–0,25

120–180–220

BNC200

0,03–0,30–0,50

0,03–0,10–0,30

50–130–220

BN2000

0,03–0,20–0,30

0,03–0,10–0,20

50–100–200

BNX20

0,03–0,20–0,35

0,03–0,15–0,30

70–130–170

BNC300

0,03–0,20–0,30

0,03–0,10–0,20

50–100–150

BN350

0,03–0,20–0,30

0,03–0,10–0,20

50–100–150

BNX25

0,03–0,20–0,50

0,03–0,15–0,30

120–160–220

Hardened Steel

Recommended CBN Grades and Chipbreakers

BNC2010

A grade for high-precision machining applicable for finishing requiring good surface roughness and dimensional accuracy. Provides further improved wear resistance thanks to a newly developed CBN substrate coated with a TiCN layer. Reduces flank wear and achieves excellent surface finish thanks to newly developed special stable multi-layered coating.

BNC2020

A general-purpose grade applicable to general hardened steel machining. A newly developed tough CBN-substrate coated with a highly wear-resistant TiAlN layer. Achieves more stable machining and longer tool life by employing a highly adhesive layer for high chipping resistance.

BN1000

For high speed machining. BN1000 provides the highest wear resistance of all uncoated SUMIBORON grades. Features improved fracture resistance while still placing a priority on wear resistance.

BN2000

General purpose grade suitable for typical hardened steel machining applications. Provides a high degree of fracture and wear resistance.

Insert Selection

BNC2010 / BNC2020 / BN1000 / BN2000

Grades

Performance BNC2010 Surface Roughness (µm)

Conventional Coated CBN

BNC2020

■

BNC2020

5 4

■

●

■ ●

●

Conventional coated CBN Flank wear occurs

Conventional coated CBN

1,8 times the conventional tool life

BNC2010 Competitor‘s coated CBN

1,0 2,0 3,0 Cutting Distance (km)

4,0

BNC2010 Reduced flank wear

Work Material: 15CrMo5, 58-62HRC, Continuous Insert: DNGA 150408 NC4 (BNC2010) Cutting Edge Treatment: S01225 Cutting Conditions: vc = 160 m/min, f = 0,08 mm/rev, ap = 0,1mm, Wet

2,5 Cutting Distance (km)

5,0

Work Material: SCM415-5V, 58-62HRC, Interrupted Insert: CNGA 120412 NC4 (BNC2020) Cutting Edge Treatment: S01225 Cutting Conditions: vc = 130 m/min, f = 0,1 mm/rev, ap = 0,6 mm, Dry

BN1000 / BN2000 Flank Wear Width (mm)

Wear Resistance (Continuous Cutting) Competitor 1

Breakage

Chipping Resistance (Interrupted Cutting) BN2000

BN2000

Approx. 1,4x tool life!

Conventional Grade 1

Competitor 1

Cutting Distance (km) Work Material: 15CrMo5, Round Bar (58-62HRC) Cutting Conditions: vc = 100 m/min, f = 0,1 mm/rev, ap = 0,2 mm, Dry Flank Wear Width (mm)

(Comparison based on conventional BN2000 as 100%.)

Competitor 2 BN1000

BN1000

Approx. 1,4x tool life!

Conventional Grade 2 Competitor 2

Cutting Distance (km) Work Material: 100Cr6, Round Bar (58-62HRC) Cutting Conditions: vc = 150 m/min, f = 0,1 mm/rev, ap = 0,2 mm, Dry

Tool Life Ratio (%) Work Material: 15CrMo5, 8V Grooved Material (58-62HRC) Insert: CNGA120408 NU-2 Cutting Conditions: vc = 150 m/min, f = 0,1 mm/rev, ap = 0,2 mm, Dry

A15

Insert Selection

Non-Ferrous Metal

Turning Insert Selection Guide

Chipbreakers Positive Type

NGD Depth of Cut (mm)

Depth of Cut (mm)

NAG

Feed Rate (mm/rev)

NLD

Feed Rate (mm/rev)

Grades

Cutting Speed (m/min)

2.000

1.500

SUMIDIA

DA1000 1.000

Carbide Grade

500

Finishing

Continuous Cutting

Roughing

General Cutting

Interrupted Cutting

Recommended Cutting Conditions Cutting Process Continuous Cutting General Turning Interrupted Cutting

A16

Category

General Steel

Work Material

Application Range

ACZ150 New AC5015S

Coated Carbide (PVD)

New AC5025S

AC530U AC1030U T1000A

Cermet/Coated Cermet

T1500A / T1500Z BL130

Carbide

H1 EH510 BN1000 / BN2000

CBN (SUMIBORON)

BN7000

SUMIDIA

DA1000

Preferred Choice

Suitable

Recommended Cutting Conditions Work Material P Free Cutting Steel

Carbon Steel

M Stainless Steel S

Heat Resistant Alloy

H Hardened Steel N

Aluminium

Brass

Grade

vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev)

ACZ150

50–200 0,02–0,10 50–150 0,01–0,08 50–150 0,01–0,05

70–300 0,05–0,20 70–300 0,05–0,20

AC5015S

50–200 0,02–0,15 50–200 0,02–0,10 *50–200 *0,02–0,10

70–300 0,05–0,20

AC5025S

50–200 0,02–0,15 50–200 0,02–0,10 *50–200 *0,02–0,10 30–100 0,02–0,10

70–300 0,05–0,20

AC530U

50–200 0,02–0,15 50–200 0,02–0,10 *50–200 *0,02–0,10 30–100 0,02–0,10

70–300 0,05–0,20

AC1030U

50–200 0,02–0,15 50–200 0,02–0,10 *50–200 *0,02–0,10

70–300 0,05–0,20

T1000A

50–200 0,02–0,15 50–200 0,02–0,10 *50–150 *0,02–0,10

70–300 0,05–0,20 70–300 0,05–0,20

T1500A

50–200 0,02–0,15 50–200 0,02–0,10 *50–150 *0,02–0,10

70–300 0,05–0,20 70–300 0,05–0,20

T1500Z

50–200 0,02–0,15 50–200 0,02–0,10 *50–150 *0,02–0,10

70–300 0,05–0,20 70–300 0,05–0,20

BN1000

120–300 0,03–0,15

BN2000 BN7000 DA1000

50–200 0,03–0,20 50–200 0,05–0,20 70–300 0,02–0,10 70–300 0,02–0,10 * Please use maximal possible C/speed

D29

External Mini Tool Holders

0˚

SBT

SBT35 R1010:

SBT Type

Special Mini Holders for Back Facing

0˚

Spare Parts Above figures show right hand tools.

SBT 35-R 1010

120 7,5

SBT 35-R 1212

120 9,5

SBT 35-R 1616

120 13,5

Screw BFTX0307N

Inserts

TRX10

2,0

BTR 35_ _

Coated carbide

Sharp cutting edge with 15° rake angle

15°

CDX

Surface roughness comparision

BTR 3505

Wide groove breaker for smooth chip evacuation

3°

CDX

L CDX CW RE 15 3,5 2,5 0,05 15 3,5 2,5 0,15

0,5

Dimensions (mm)

4,0

T1500A

BTR 3505 BTR 3515

Uncoated Cermet ø6,8

ACZ310

Cat. No.

AC530U

Stock

AC1030U

BTR

Wrench

Stock

Cat. No.

Insert

Dimensions (mm) HF B LF WF

3,8

External Holders for pos. Inserts

Holders

P10 des Wettbewerbs

Work Material: C45 Insert: BTR3505 (ACZ310) Cutting Data: vc = 80 m/min, f = 0,04 mm/rev ap = 3,0 mm, Wet

Recommended Cutting Data (SBT type) Work Material General steel Free-cutting steel Stainless steel

D30

l = Euro stock = Japan stock

Tooling Grooving Back facing Grooving Back facing Grooving Back facing

vc (m/min) 50–150 50–150 50–150

f (mm/rev) 0,02–0,05 0,02–0,10 0,02–0,10 0,02–0,15 0,02–0,04 0,02–0,06

q = Delivery on request p = To be replaced by new item

Recommended Tightening Torque (N·m)

External Mini Tool Holders

Mini Holders for 7° CC_ _ pos. Inserts

PC/SC Type

P Type Lever Lock -Holders Inserts 0˚

B 80 ˚

95˚

u CCGT 060202 R-FX v CCMT 09T304 N-SU

Holders

N-SU

Above figures show right hand tools.

PCLC R/L 0810 K06

PCLC R/L 1010 K06

PCLC R/L 1212 K09

PCLC R/L 1616 K09

Dimensions (mm) HF B LF WF

125 10,5

150 12,5

150 16,5

S Type Screw Lock- Holders

LCL 06 LCL 09

Side pin

Clamp screw BTT 0407 BTT 0411

LP 06

R-FX

Holders

N-SU

Cat. No.

Dimensions (mm) HF B LF WF

SCLC R/L 0808 D06

SCLC R/L 1010 E06

SCLC R/L 1212 F09

SCLC R/L 1616 H09

100

SCLC R/L 2020 H09

100

SCLC R/L 2020 K09

125

SCLC R/L 2020 K12

125

SCLC R/L 2525 M12

150

u CCGT 060202 R-FX v CCMT 09T304 N-SU w CCMT 120408 N-SU

Spare Parts

Above figures show right hand tools.

Stock R L

u TH 020

95˚

0˚

LP 07

Eg.

B 80

Wrench

Inserts

0˚

Insert Lever pin

External Holders for pos. Inserts

Stock R L

Cat. No.

Insert Screw

Wrench

BFTX02506N

1,5

TRX08

BFTX0409N

3,4

TRX15

BFTX0511N

5,0

TRX20

Inserts 0˚

Eg.

SCAC

R-FX

Spare Parts

0˚

SCLC

Eg.

PCLC R/L0810-K06:

PCLC

80 ˚

0˚

u CCGT 060202 R-FX v CCMT 09T304 N-SU

91˚

R-FX

Holders Cat. No.

N-SU

Spare Parts

Above figures show right hand tools.

Stock R L

Dimensions (mm) HF B LF WF

SCAC R/L 0808 D06

SCAC R/L 1010 E06

70 10,5

SCAC R/L 1212 F09

80 12,5

8,5

Insert Screw

Wrench

BFTX02506N

1,5

TRX08

BFTX0409N

3,4

TRX15

D31

External Mini Tool Holders

Mini Holders for 7° DC_ _ pos. Inserts

PD/SD Type

P Type Lever Lock -Holders Inserts Eg.

PDJC R/L0810-K07: B

PDJC

u DCGT 070202 R-FX v DCMT 11T304 N-SU

0˚ LF

˚ 55

93˚

External Holders for pos. Inserts

Holders

R-FX

N-SU

Spare Parts

0˚

Above figures show right hand tools.

Stock R L

Cat. No. PDJC R/L 0810 K07

PDJC R/L 1010 K07

PDJC R/L 1212 M11 PDJC R/L 1616 M11

Dimensions (mm) HF B LF WF

125 10,5

150 12,5

150 16,5

Insert Lever pin LCL 06 LCL 09

Clamp screw BTT 0407 BTT 0411

Side pin

Wrench

LP 04

u TH 020

LP 07

S Type Screw Lock- Holders SDJC R/L

SDJ/HC

SDHC R/L

R-FX

Holders Cat. No.

N-SU

Spare Parts

Above figures show right hand tools.

Stock R L

SDJC R/L 0808 D07

SDJC R/L 1010 E07

Dimensions (mm) HF B LF WF

SDJC R/L 1212 F07

SDJC R/L 1616 H07

100

SDJC R/L 2020 K07

125

SDJC R/L 1212 F11

SDJC R/L 1616 H11

100

SDJC R/L 2020 K11

125

SDJC R/L 2525 M11

150

SDHC R/L 1616 H11

100

SDHC R/L 2020 K11

125

SDHC R/L 2525 M11

150

l = Euro stock = Japan stock

u DCGT 070202 R-FX v DCMT 11T304 N-SU

93˚

0˚

Eg. 0˚

D32

Inserts

q = Delivery on request

Insert Wrench

Screw

BFTX02506N

1,5

TRX08

BFTX0409N

3,4

TRX15

BFTX0409N

3,4

TRX15

Recommended Tightening Torque (N·m)

External Mini Tool Holders

Mini Holders for 7° DC_ _ pos. Inserts

SD Type

S Type Screw Lock- Holders

0˚

Eg.

SDAC

Inserts 55

91˚

u DCGT 070202 R-FX v DCMT 11T304 N-SU

LF R-FX

0˚

N-SU

Spare Parts Holders

Above figures show right hand tools.

Cat. No.

Dimensions (mm) HF B LF WF

SDAC R/L 0808 D07

SDAC R/L 1010 E07

70 10,5

SDAC R/L 1212 F11

80 12,5

Screw

Wrench

BFTX02506N

1,5

TRX08

BFTX0409N

3,4

TRX15

0˚

Eg.

Inserts 55˚

SDNC

8,5

Insert

62,5˚ 0˚

u DCGT 070202 R-FX v DCMT 11T304 N-SU

LF H

R-FX

N-SU

Spare Parts

Holders Cat. No.

External Holders for pos. Inserts

Stock R L

Insert Stock

Dimensions (mm) HF B LF WF

SDNCN 0808 D07

4,2

SDNCN 1010 E07

5,2 6,2

SDNCN 1212 F07

SDNCN 1616 H07

100 8,2 125 10,2

SDNCN 2020 K07

SDNCN 1212 F11

SDNCN 1616 H11

100 8,5

SDNCN 2020 K11

125 10,5

SDNCN 2525 M11

150

Screw

Wrench

BFTX02506N

1,5

TRX08

BFTX0409N

3,4

TRX15

6,5

D33

External Tool Holders

External Holders for 7° RC_ _ pos. Inserts

PR Type

P Type Lever Lock -Holders

Eg.

u RC v RC w RC x RC

PRDCN

Inserts

1003M0 N–R 1204M0 N–R 1606M0 N–R 2006M0 N–R

N-RP

Holders Cat. No.

Insert Stock

Dimensions (mm) B LF LH WF

PRDC N 2020 M10

150

22 15,0 1,0

PRDC N 2525 M10

150

22 17,5 1,0

Lever pin

Clamp screw

Shim

Shim pin

Wrench

LCL10

LCS10

LSR10

LSP10

LH020

LCL12

LCS12

LSR12

LSP10

LH025

PRDC N 2525 M12

150

24 18,5 1,2

PRDC N 3225 Q12

180

24 18,5 1,2

PRDC N 3225 Q16

180

28 20,5 1,5

LCL16

LCS16

LSR16

LSP16

LH025

PRDC N 3232 Q20

180

32 26,5 1,7

LCL20

LCS20

LSR20

LSP20

LH030

Eg.

u RC v RC w RC x RC

PRGC

Inserts WF

External Holders for pos. Inserts

Spare Parts

1003M0 N–R 1204M0 N–R 1606M0 N–R 2006M0 N–R

N-RP

Spare Parts

Holders Cat. No.

Stock R L

Dimensions (mm) B LF WF E1

PRGC R/L 2020 K10

l m

125

1,5

PRGC R/L 2525 M10

150

1,5

PRGC R/L 2020 K12

125

2,5

PRGC R/L 2525 M12

150

2,5

170

2,5

PRGC R/L 3225 P12

D34

PRGC R/L 2525 M16

150

3,0

PRGC R/L 3225 P16

170

3,0

PRGC R/L 3232 P20

170

4,0

l = Euro stock

Insert

Above figures show right hand tools.

q = Delivery on request

Lever pin

Clamp screw

Shim

Shim pin

Wrench

LCL10

LCS10

LSR10

LSP10

LH020

LCL12

LCS12

LSR12

LSP10

LH025

LCL16

LCS16

LSR16

LSP16

LH025

LCL20

LCS20

LSR20

LSP20

LH030

Recommended Tightening Torque (N·m)

External Tool Holders

External Holders for 7° RC_ _ pos. Inserts

SR Type

S Type Screw Lock- Holders

Eg.

- RC u RC v RC w RC x RC

SRDCN

Inserts

N-RX

1003M0 10T3M0 N–R 1204M0 N–R 1606M0 N–R 2006M0 N–R

TRX...

Spare Parts

Dimensions (mm) B LF LH WF

125

25 15,0 1,0

10 BFTX03510-SD

150

25 17,5 1,0

SRDC N 2525 M12

150

28 18,5 1,2

12 BFTX03512-SD

SRDC N 3225 P12

170

28 18,5 1,2

SRDC N 2525 M16

150

35 20,5 1,5

16 BFTX0517-SD

SRDC N 3225 P16

170

35 20,5 1,5

SRDC N 3232 P20

170

40 26,0 1,7

Cat. No.

Stock

SRDC N 2020 K10T3 SRDC N 2525 M10T3

Screw 2,0 2,0 5,0

BFTX0618-SD 7,5

Shim

Screw

Wrench

BW 0508F-SD TRX 15 IP-35

LH 035

SRNS 103-SD

SRNS 123-SD

SRNS 164-SD BW 0810F-SD

LT 20 IP

LH 050

SRNS 204-SD BW 0912F-SD

LT 25 IP

LH 060

Inserts B

- RC u RC v RC w RC x RC

Eg.

SRSC

Insert

LT...

External Holders for pos. Inserts

Holders

N-RX

1003M0 10T3M0 N–R 1204M0 N–R 1606M0 N–R 2006M0 N–R

TRX...

Spare Parts

Holders Dimensions (mm) B LF WF E1

Stock R L

SRSC R/L 2020 K10T3

125

1,5

10 BFTX 03510-SD

SRSC R/L 2525 M10T3

150

1,5

SRSC R/L 2525 M12

150

2,5

12 BFTX 03512-SD

SRSC R/L 3225 P12

170

2,5

SRSC R/L 3225 P16

170

3,0

SRSC R/L 3232 P20

170

4,0

Cat. No.

Insert

LT...

Screw 2,0 2,0

BFTX 0517-SD 5,0 BFTX 0618-SD 7,5

Shim

Screw

Wrench

BW 0508F-SD TRX 15 IP-35

LH 035

SRNS 103-SD

SRNS 123-SD

SRNS 164-SD BW 0810F-SD

LT 20 IP

LH 050

SRNS 204-SD BW 0912F-SD

LT 25 IP

LH 060

w x

D35

External Mini Tool Holders

Mini Holders for 7° SC_ _ pos. Inserts

SS Type

S Type Screw Lock- Holders

Eg.

0˚

SSBC

Inserts

75˚

0˚

LF H

SUMIDIA

External Holders for pos. Inserts

Holders

D36

N-SU

Spare Parts

Above figures show right hand tools.

Stock R L

SSBC R/L 1010 E07

SSBC R/L 1212 F09

SSBC R/L 1616 H09

u SCMT 070202 v SCMT 09T304 N-SU w SCMT 120408 N-SU

Insert

Dimensions (mm) HF B LF WF

Screw

BFTX0307N

2,0

TRX10

100

BFTX0409N

3,4

TRX15

SSBC R/L 2020 K12

125

SSBC R/L 2525 M12

150

BFTX0511N

5,0

TRX20

Cat. No.

l = Euro stock

q = Delivery on request p = To be replaced by new item

Wrench

Recommended Tightening Torque (N·m)

External Mini Tool Holders

Mini Holders for 7° TC_ _ pos. Inserts

ST Type

S Type Screw Lock- Holders

0˚

Eg.

STAC

Inserts

91˚

N-FP

0˚

u TCMT 090202 N-FP v TCMT 110204 N-SU

Holders

N-SU

Spare Parts

Above figures show right hand tools.

Cat. No.

Dimensions (mm) HF B LF WF

Insert Screw

Wrench

STAC R/L 0808 D09

8,5

BFTX02205N

1,1

TRX06

STAC R/L 1212 F11

80 12,5

BFTX02506N

1,5

TRX08

Inserts

STGC

Eg.

0˚

91˚

N-FP

0˚

Holders

N-SU

H 8

STGC R/L 1010 E09

STGC R/L 1212 F11

STGC R/L 1616 H11

100

STGC R/L 1616 H16

100

STGC R/L 2020 K16

125

STGC R/L 2525 M16

150

STGC R/L 0808 D09

Dimensions (mm) HF B LF WF

u TCMT 090202 N-FP v TCMT 110204 N-SU w TCMT 16T308 N-SU

Spare Parts

Above figures show right hand tools.

Stock R L

Cat. No.

External Holders for pos. Inserts

Stock R L

Insert Screw

Wrench

BFTX02205N

1,1

TRX06

BFTX02506N

1,5

TRX08

BFTX0409N

3,4

TRX15

D37

External Mini Tool Holders

Mini Holders for 5° VB_ _ pos. Inserts

SV Type

S Type Screw Lock- Holders

Eg.

u VBMT 110202 N-FP v VBMT 160404 N-SU

WF2

93˚ LH

Spare Parts

35˚

Holders

Above figures show right hand tools.

Insert

Stock R L

Dimensions (mm) Stopper HF B LF LH WF WF2

SVJB R/L 1212 F11

4,5

SVJB R/L 1616 H11

100

4,5

SVJB R/L 2020 K16

125

5,0

VP20

SVJB R/L 2525 M16

150

7,0

VP25

SVJB R/L 3225 P16

170

7,0

VP32

117,5˚ LH

45˚

Shim

Wrench

CPV33N

SVP32

LH025

BFTX03508

TRX08

TRX10

Spare Parts

Above figures show right hand tools.

Insert

Dimensions (mm) Stopper HF B LF LH WF WF2

SVPB R/L 1212 F11

4,5

SVPB R/L 1616 H11

100

4,5

SVPB R/L 2020 K16

125

5,0

VP20

150

7,0

VP25

170

7,0

VP32

SVPB R/L 2525 M16

SVPB R/L 3225 P16

Nut

Shim

Wrench

CPV33N

SVP32

LH025

Scew BFTX02508NV

1,5 BFTX03508

Wrench TRX08

TRX10

2,0

Inserts 35˚

SVVB

1,5

u VBMT 110202 N-FP v VBMT 160404 N-SU

Stock R L

Cat. No.

BFTX02508NV

Wrench

Eg.

Holders

Scew

2,0

WF2

SVPB

Nut

Inserts

Cat. No.

External Holders for pos. Inserts

Inserts

SVJB

Eg.

72,5˚

u VBMT 110202 N-FP v VBMT 160404 N-SU H

Spare Parts

Holders Cat. No.

Stock

Stopper

Nut

Shim

Wrench

CPV33N

SVP32

LH025

SVVB M 1212 F11

SVVB N 1616 H11

100

SVVB N 2020 K16

125

VP20

SVVB N 2525 M16

150

12,5

VP25

170

12,5

SVVB N 3225 P16

D38

Insert Dimensions (mm) HF B LF LH WF

l = Euro stock

q = Delivery on request

VP32

Scew BFTX02508NV

1,5 BFTX03508

Wrench TRX08

TRX10

2,0 Recommended Tightening Torque (N·m)

External Mini Tool Holders

Mini Holders for 7° VC_ _ pos. Inserts

SV Type

S Type Screw Lock- Holders

0°

95°

u VCGT 110302 R-FX

LF H

0°

Holders

Spare Parts

SVLC R/L 1010 H11

SVLC R/L 1212 H11

100 12,5

SVLC R/L 1616 H11

100 16,5

SVLC R/L 2525 M11

150 25,5

Insert Screw

Wrench

100 10,5 BFTX02508NV

1,5

Inserts B

Eg.

WF2

WF 117,5˚ LH

45˚

u VCGT 110302 R-FX LF

R-FX

Holders Cat. No.

TRX08

External Holders for pos. Inserts

Dimensions (mm) HF B LF WF

SVPC

R-FX

Above figures show right hand tools.

Stock R L

Cat. No.

Eg.

SVLC

Inserts

Spare Parts

Above figures show right hand tools.

Stock R L

Dimensions (mm) HF B LF LH WF WF2

Insert Screw

SVPC R/L 1010 H11

100

14,5 4,5

SVPC R/L 1212 H11

100

16,5 4,5 BFTX02508NV

SVPC R/L 1616 H11

100

20,5 4,5

Wrench 1,5

TRX08

D39

External Tool Holders

Polygon - Shank Holder

PSC

Features

External Holders

The Sumitomo polygon shank holders enable an extremely high stiffness connection between machine and tool. The conical polygon can take high bending and torque moments based on the combination of the face contact to the spindle. This self-guiding coupling system offers high precision and a repeatability of ± 2 µm in X, Y and Z axis. While using this easy and quick coupling system it is possible to gain higher machine utilization time as the set-up and tool change times are reduced. The compact design and the high stiffness connection to the spindle offer a versatile use e.g. on multi-task machines, machining centers and turning-milling centers.

Characteristics ● original SUMITOMO D-type double clamping system ● compact design ● monoblock system - no additional interfaces ● precise positioning; self-guiding with high repeatability ● high stiffness supported by face contact of holder ● carbide shims to prevent holders from damage ● simple tool holder change and low-maintenance operation ● internal coolant supply directly to the cutting edge ● Polygon shank and insert seat hardened for long holder life Polygon - shank holder - produced according to ISO 26623-1 Negative Insert Type

Positive Insert Type

Classification System for Polygon - Shank Holder

PSC 4 0 Polygon Shank

Size (DCSFMS)

Clamping System D: Double Clamp S: Screw Clamp Insert Shape

D40

l = Euro stock

Holder Style

Feed Direction R: Right Hand L: Left Hand N: Neutral

27 050 - 12 Size (WF)

Holder Length (LF)

Insert Cutting Edge Length

Seat Clearance Angle N = 0° C = 7° P = 11°

Recommended Tightening Torque (N·m)

External Tool Holders

Negative Insert Type

Polygon - Shank Holder

General Turning, Copying and Facing

95°

PSC40 DCLN R/L 27050-12 PSC50 DCLN R/L 35060-12

Stock R L    

Spare Parts

Dimensions (mm) Applicable Insert LF WF DCSFMS 50 27 40 1204 CN 60 35 50

□□

Clamp Set SCP-2

WF 93°

Shim Wrench

Wrench

CNS1204 BFTX0409N TRX15 (*)

LH040

Shim 5,0

Shim Screw

Inserts DNMG1506_ _ NGE (Representative example)

Spare Parts

Right hand shown.

PSC40 DDJN R/L 27055-15 PSC50 DDJN R/L 35060-15

Stock Dimensions (mm) Applicable Insert R L LF WF DCSFMS 40   55 27 1506 DN 50   60 35

□□

DDHN

Clamp Set SCP-2

107,5°

Shim Wrench

Wrench

DNS1506 BFTX0409N TRX15 (*)

LH040

Shim 5,0

Shim Screw

Inserts

DCSFMS

Cat. No.

DNMG1506_ _ NGE (Representative example)

Spare Parts

Right hand shown.

PSC40 DDHN R/L 27055-15 PSC50 DDHN R/L 35060-15

Stock Dimensions (mm) Applicable Insert R L LF WF DCSFMS 40   55 27 1506 DN 50   60 35

□□

DSBN

Clamp Set SCP-2

Shim Wrench

Wrench

DNS1506 BFTX0409N TRX15 (*)

LH040

Shim 5,0

Shim Screw

Inserts

DCSFMS

Cat. No.

SNMG1204_ _ NGE (Representative example)

75°

Spare Parts

Holders

External Holders for neg. Inserts

DDJN

Holders

(Representative example)

Right hand shown.

Cat. No.

Holders

CNMG1204_ _ NGE

DCSFMS

Holders

Inserts

DCSFMS

DCLN

Right hand shown.

Cat. No. PSC40 DSBN R/L 22050-12 PSC50 DSBN R/L 27060-12

Stock Dimensions (mm) Applicable Insert R L LF WF DCSFMS 40   50 22 1204 SN 50   60 27

□□

Clamp Set SCP-2

Shim Wrench

Wrench

SNS1204 BFTX0409N TRX15 (*)

LH040

Shim 5,0

Shim Screw

( )

Item is sold separately.

D41

External Tool Holders

Polygon - Shank Holder

Negative Insert Type

General Turning and Facing-

(Representative example)

Spare Parts

Right hand shown.

Stock Dimensions (mm) Applicable Insert R L LF WF DCSFMS 40   50 27 1604 TN 50   60 35

Cat. No.

DWLN

Clamp Set SCP-1

95°

Shim Wrench

Wrench

TNS1604 BFTX0307N TRX15 (*)

LH040

Shim 5,0

Shim Screw

Inserts

DCSFMS

□□

External Holders for neg. Inserts

PSC40 DTJN R/L 27050-16 PSC50 DTJN R/L 35060-16

Holders

TNMG1604_ _ NGE

95° 93°

Holders

Inserts

DCSFMS

DTJN

WNMG0804_ _ NSE (Representative example)

Spare Parts

Right hand shown.

Cat. No. PSC40 DWLN R/L 27050-06 PSC50 DWLN R/L 35060-06 PSC40 DWLN R/L 27050-08 PSC50 DWLN R/L 35060-08

Stock Dimensions (mm) Applicable Insert R L LF WF DCSFMS 40   50 27 06 WN 50   60 35 40   50 27 08 WN 50   60 35

Clamp Set

Shim

Shim Screw

SCP-1

5,0

WNS0604 BFTX0307N TRX15 (*)

LH040

□□

SCP-2

5,0

WNS0804 BFTX0409N TRX15 (*)

LH040

l = Euro stock

Wrench

□□

( )

D42

Shim Wrench

Item is sold separately.

Recommended Tightening Torque (N·m)

External Tool Holders

Positive Insert Type

Polygon - Shank Holder

General Turning, Copying and Facing

Inserts WF

DCSFMS

SCLC 95°

PSC40 SCLC R/L 27050-09 PSC50 SCLC R/L 35060-09

Stock Dimensions (mm) Shim Insert Applicable Insert Shim Screw Screw R L N L1 f DCSFMS 50 27 40   CCS09T3 KGBS1111 KSS1111 09T3 CC 60 35 50  

□□

WF 93°

Shim Wrench

LT15K

LH035K*

3,5

Inserts DCMT11T3_ _ NMU (Representative example)

Spare Parts

Right hand shown.

Cat. No. PSC40 SDJC R/L 27050-11 PSC50 SDJC R/L 35060-11

Stock Dimensions (mm) Shim Insert Applicable Insert Shim Screw Screw R L N LF WF DCSFMS 50 27 40   DCS11T3 KGBS1111 KSS1111 11T3 DC 60 35 50  

□□

Shim Wrench

LT15K

LH035K*

3,5

DCMT11T3_ _ NMU

WF 107,5°

Wrench

Inserts

DCSFMS

SDHC

(Representative example)

Spare Parts

Right hand shown.

PSC40 SDHC R/L 27050-11 PSC50 SDHC R/L 35060-11

Stock Dimensions (mm) Shim Insert Applicable Insert Shim Screw Screw R L N LF WF DCSFMS 50 27 40   DCS11T3 KGBS1111 KSS1111 11T3 DC 60 35 50  

□□

SSBC

75°

Wrench

Shim Wrench

LT15K

LH035K*

3,5

Inserts

DCSFMS

Cat. No.

Holders

Wrench

External Holders for pos. Inserts

SDJC

Holders

Spare Parts

Right hand shown.

Cat. No.

Holders

(Representative example)

DCSFMS

Holders

CCMT09T3_ _ NSU

SCMT1204_ _ NMU (Representative example)

Spare Parts

Right hand shown.

Cat. No. PSC40 SSBC R/L 22050-12 PSC50 SSBC R/L 27060-12

Stock Dimensions (mm) Shim Insert Applicable Insert Shim Screw Screw R L N LF WF DCSFMS 50 22 40   SCS1204 KGBS1221 KSS1221 1204 SC 60 27 50  

□□

Wrench

Shim Wrench

LT15K

LH045K*

4,5 *

( )

Item is sold separately.

D43

External Tool Holders

Polygon - Shank Holder

Positive Insert Type

General Turning, Copying and Facing

Spare Parts

Right hand shown.

□□

SVJB

External Holders for pos. Inserts

PSC40 STJC R/L 27050-16 PSC50 STJC R/L 35060-16

Stock Dimensions (mm) Shim Insert Applicable Insert Shim Screw Screw R L N LF WF DCSFMS 50 27 40   TCS16T3 KGBS1111 KSS1111 TC 16T3 60 35 50  

93°

Shim Wrench

LT15K

LH035K*

3,5

VBMT1604_ _ NSU (Representative example)

Spare Parts

Right hand shown.

Cat. No. PSC40 SVJB R/L 27050-16 PSC50 SVJB R/L 35060-16

Stock Dimensions (mm) Shim Insert Applicable Insert Shim Screw Screw R L N LF WF DCSFMS 50 27 40   VCS1604 KGBS1111 KSS1111 1604 VB 60 35 50  

□□

72,5° LF

Wrench

Shim Wrench

LT15K

LH035K*

3,5

Inserts

DCSFMS

SVVB

VBMT1604_ _ NSU (Representative example)

Spare Parts

Right hand shown.

Cat. No. PSC40 SVVB N 00050-16 PSC50 SVVB N 00060-16

Stock Dimensions (mm) Shim Insert Applicable Insert Shim Screw Screw R L N LF WF DCSFMS 40  50 VCS1604 KGBS1111 KSS1111 VB 1604 50  60

□□

SVHB

Wrench

Shim Wrench

LT15K

LH035K*

3,5

Inserts

DCSFMS

Holders

Wrench

Inserts

DCSFMS

Cat. No.

Holders

TCMT16T3_ _ NSU (Representative example)

93°

Holders

Inserts

DCSFMS

STJC

VBMT1604_ _ NSU (Representative example)

107,5°

Spare Parts

Holders

Right hand shown.

Cat. No. PSC40 SVHB R/L 27050-16 PSC50 SVHB R/L 35060-16

Dimensions (mm) Stock Shim Insert Applicable Insert Shim Screw Screw R L N LF WF DCSFMS 50 27 40   VCS1604 KGBS1111 KSS1111 VB 1604 60 35 50  

□□

Wrench

Shim Wrench

LT15K

LH035K*

3,5 *

( )

D44

l = Euro stock

Item is sold separately.

Recommended Tightening Torque (N·m)

External Tool Holders

Positive Insert Type

Polygon - Shank Holder

General Turning, Copying and Facing

VCMT1604_ _ NSU (Representative example)

93°

Spare Parts

Holders

Inserts

DCSFMS

SVJC

Right hand shown.

Cat. No. PSC40 SVJC R/L 27050-16 PSC50 SVJC R/L 35060-16

Stock Dimensions (mm) Shim Insert Applicable Insert Shim Screw Screw R L N LF WF DCSFMS 50 27 40   VCS1604 KGBS1111 KSS1111 VC 1604 60 35 50  

□□

Shim Wrench

LT15K

LH035K*

3,5

DCSFMS

Inserts VCMT1604_ _ NSU (Representative example)

72,5°

Spare Parts

Right hand shown.

Cat. No. PSC40 SVVC N 00050-16 PSC50 SVVC N 00060-16

Stock Dimensions (mm) Shim Insert Applicable Insert Shim Screw Screw R L N LF WF DCSFMS 40  50 VCS1604 KGBS1111 KSS1111 VC 1604 50  60

□□

SVHC

107,5°

Holders

Wrench

Shim Wrench

LT15K

LH035K*

3,5

Inserts

DCSFMS

Holders

External Holders for pos. Inserts

SVVC

Wrench

VCMT1604_ _ NSU (Representative example)

Spare Parts

Right hand shown.

Cat. No. PSC40 SVHC R/L 27050-16 PSC50 SVHC R/L 35060-16

Stock Dimensions (mm) Shim Insert Applicable Insert Shim Screw Screw R L N LF WF DCSFMS 50 27 40   VCS1604 KGBS1111 KSS1111 1604 VC 60 35 50  

□□

Wrench

Shim Wrench

LT15K

LH035K*

3,5 *

( )

Item is sold separately.

D45

D46

E1–E24

Boring Bars

Selection ISO Features

Boring Tool Selection Table........................................... E2–4 Boring Tool Identification Table..................................... E5 Boring Tool Series........................................................... E6–7

Boring Bars for Negative Insert Type : CN_ _: DN_ _: SN_ _: SumiTurn T-Rex TN_ _: WN_ _:

D…DCLN / S…PCLN................................................... E8 D…DDUN / S…PDUN.................................................. E9 S…PSKN........................................................................... E10 S…DTR.............................................................................. E11 D…DTFN / S…PTFN.................................................... E12 D…DWLN / S…WMLN................................................. E13

Boring Bars for Positive Insert Type : X-Bar for CC_ _: CC_ _: CP_ _: X-Bar for DC_ _: DC_ _: SP_ _: TC_ _: X-Bar for TP_ _: TP_ _: X-Bar for VB_ _: VB_ _: WB_ _:

B/D…SCLC....................................................................... E14 S … SCLC...................................................................... E14 S/C…SCLP....................................................................... E15 B/D…SDUC / SDQC....................................................... E16–17 S … SDQC / SDUC....................................................... E16–17 S/C…SSKP....................................................................... E18 S … STFC....................................................................... E19 B/D…STUP....................................................................... E20 S/C…STUP....................................................................... E20 D … SVUB / SVZB........................................................ E21 S … SVQB / SVUB / SVZB......................................... E22 S/C…SWUB..................................................................... E23

Very Small Dia. Boring

BXBR…R(-NB)................................................................ E24

Boring Tools Selection According to Applications / Bore Diameter

Very Small Dia. Boring

Application

BORING TOOLS Boring Depth (L/D)

Type

Shank Steel Carbide

BXBR

a E24

DABB

aM45

BSME

aM36–M38

SEXC

aM36,37,39 aM40

BNB

aM41

S/C-SWUB

Stop Boring

Boring Bars

BNBB

a E23

S-STFC

a E19

B/D-STUP

a E20

C-STUP

a Stock in Japan

D-DTFN

a E12

S-PTFN

a E15

B-SCLP

–2

Sumidia brazed

–4

Sumiboron brazed

–3

Sumiboron insert

–5

Sumiboron brazed

–4

Sumiboron insert

–8

Trigon Type 5° Pos.

a E14

a E8

D-DWLN

a E13

l = Eurostock

= Japanstock

llllll l l

3,5

ll lll

4,5 5,5 6,5

8,5

5,5

l l

lll

l l

lll 32 40 50

m 32

lll 32 40 50

Sumiboron insert

lll 32 40 50

lll l m

–6 80 ° Diamond 11° Pos. Type

80 ° Diamond 7° Pos. Type

–8

ll m

l l

ll 32 40

mmmmmmmmm

lll 32 40 50

lll

–6

32 40 50

80 ° Diamond Neg. Type

–3

l l

–3

l l

–6

llllll 30 32 40 50 63

lll

–6 –3

9 11

–3

–8

llllll

–6

–5

Triangle Neg. Type

a E13

S-MWLN

Triangle 11° Pos.

–3

a E8

S-PCLN

lll

–3

a Stock in Japan

D-DCLN

–8

a E14

S-SCLC

Triangle Type 5° & 11° Pos.

–3

a E15

B/D-SCLC

mmmmmmm

a Stock in Japan

C-SCLP

(Min. cutting diameter is shown when not matched in this table.)

–6

aM33

S-SCLP

Min. Bore Diameter (mm) 2 2,5 3 3,5 4 4,5 5 6 7 8 10 12 13 14 16 18 20 22 25 28 35 44 54 70

Special boring bar

a E12

BNZ

C-SCLC

X - Bar (Steel)

Tooling

–3

a E20

CTFP

Bottom Facing

–3

Applicable Insert

–5

a E20

S-STUP(B)

Coloured boxes indicate available size.

Trigon Neg. Type

32 40 50

lll 32 40 50

2 2,5 3 3,5 4 4,5 5 6 7 8 10 12 13 14 16 18 20 22 25 28 35 44 54 70

Boring Tools Selection Application

BORING TOOLS

C-SDUC B/D-SDQC S-SDQC

S-SVUB S-SVQB B/C-SVQB D-SVZB S-SVZB D-DDUN S-PDUN S-SSKP C-SSKP SSKC CSKP S-PSKN GNDI GNDIS

–8 –6

a E17

a E22

55 ° Diamond 7° Pos. Type

–3

Min. Bore Diameter (mm)

–6

l 27

l l

–3

l 27

l l

–3

l 27

l l

l 27

l l

l 27

l l

a E21 a E22

Tooling

6 8 10 12 13 14 16 18 20 22 25 28 32 34 35 40 44 50 54 70

–3

a Stock in Japan

aE17

X - Bar (Steel)

–6

a E16 aE16

Applicable Insert

–8

a Stock in Japan

–6 –6

a E21

35 ° Diamond Type 5° & 7° Pos.

a E22 –6

a E9 a E9 a E18

–3 –8

a E18 a Stock in Japan a Stock in Japan a E10

55 ° Diamond Neg. Type

–3

55 ° Diamond Neg. Type

Square Type 7° Pos.

–3

Square Type 11° Pos.

Square Neg. Type

a F11/F28 a F11/F30

m m

m 63

l 63

l l

–3

Boring Bars

D-SVUB

Copying

Shank Steel Carbide

S-SDUC

Through Boring

Boring Depth (L/D)

Type

B/D-SDUC

Grooving

Coloured boxes indicate available size.

6 8 10 12 13 14 16 18 20 22 25 28 32 34 35 40 44 50 54 70

Boring Tool Series TOOLING SELECTION Application Insert Type

Triangle

Poligon 60° Trianglar80° Type Diamond / Others

Square

S-SWUB

S-SCLC

a E14

S-SCLP

a E15

S-SDUC aE16 S-SVUB S-SDQC aE17 ( S-SVQB S-SVZB ) a E22

S-SSKP

a E18

– – – –

– –

–

B-STUP

Steel

a E14

D-STUP

Anti-vibration with Oil Hole

D-SDUC aE16 D-SVUB aE21 D-SDQC aE17 D-SVZB aE21

D-SCLC

a E20

C-STUP

B-SDUC aE16 B-SDQC aE17

B-SCLC

a E20

a E14

–

– –

C-SWUB

C-SCLP

a E23

a E15

–

C-SSKP

a E18

S-PCLN

S-PSKN

a E8

S-PDUN

a E10

a E9

– – D-DTFN

a E12

D-DWLN

aE13

D-DCLN

D-DDUN

a E8

– –

aE9

–

– – S-DTR

BNB

BNBB

BSME

SEXC

a M41

a M38

a M40

a M39

a E11

BNZ

a M41

Carbide

a E13

Carbide

–

– – – – S-PTFN

Steel

Top Clamp

55° Diamond 35° Diamond

Anti-vibration

a E23

S-MWLN

CBN

55° T-REX

Anti-vibration with Oil Hole

S-STFC aE19 S-STUP(B)aE20

a E12

Copying

–

(C-STUB) a E20

Lever Lock

Trough Boring

Carbide

Screw Lock

Boring Bars

Steel

System

Bottom Facing

Stop Boring

BXBR

a E24

–

Boring Tools Identification Catalogue Classification System For Boring Holders

–

S 16 R

11 03 - 18

h Shank Material Chart 1

Shank Length Chart 2

Insert Shape Chart 4

Seat Clearance Angle Chart 6

Insert Cutting Edge Length (mm)

Min. Bore Diameter (mm)

h Shank Diameter (mm)

Clamping System Chart 3

Holder Style Chart 5

Insert Thickness (mm)

Feed Direction Chart 7

h This code may only be included in some of the catalogue nos. Chart 1

Chart 2

Shank Material

Shank Length Symbol Length (mm) Symbol Length (mm)

S Steel B

Steel with Anti-vibration Mechanism without Oil Hole

with Anti-vibration Mechanism D Steel with Oil Hole E Carbide with Oil Hole

Chart 7

Feed Direction Symbol Feed Direction

P Q R S T U V W

80 90 100 110 125 140 150 160

170 180 200 250 300 350 400 450

Top Clamp

Top & Hole Clamp Type

Structure

Double Clamp

Lever Lock Type (Insert is Supported by 1 face)

Pin Lock Type (Insert is supported by 1 face)

Screw Clamp Type

Neutral Feed Chart 5

Insert Shape Insert Shape Symbol Insert Shape Parallellogram 85° Parallelogram 82°

Diamond 80°

Diamond 55°

Diamond 75°

Diamond 50°

Hexagonal

Parallelogram 55°

Clamping System Structure Symbol System

Left Hand Feed

Symbol

System

Right Hand Feed

Chart 4

Symbol

Boring Bars

F G H J K L M N

C Carbide

R L N

Chart 3

Rectangular

85°

82¡

80¡

55¡

75¡

50¡

55¡

Rhombic 86°

Octagonal

Pentagonal

Round

Square

Triangular

Diamond 35°

Trigon

86¡

Symbol

Shape

90¡

75¡

45¡

E F 35¡

80¡

Chart 6

60¡ 90¡

Holder Style Offset Symbol

Shape

Offset

Seat Clearance Angle Symbol Relief Angle

Nil

3°

5°

7°

15°

20°

Nil

With Offset

Nil

75¡

With Offset

45¡

With Offset

60¡

With Offset

25°

Nil

With Offset

63¡

With Offset

93¡

90¡

With Offset

30°

With Offset

60¡

With Offset

0°

93¡

With Offset

85¡

With Offset

11°

K L

75¡

95¡ 95¡

With Offset

Special Angle

Boring Bars

Boring Tool Series General Features Since being the first in 1976 to introduce indexable boring bars, Sumitomo Electric has been continuously developing a comprehensive range which includes the SEC-Small Hole boring bar series, high rigidity boring head series, with either steel / carbide shanks, and the latest anti-vibration mechanism - SumiTurn X-Bar series coupled with a wide variety of insert grades and chipbreakers, cover a whole range of process requirements.

Boring Bars

Features

l Wide selection for various boring operations l Minimum bore diameter from ø 5,5 mm onwards l New anti-vibration boring bars, SumiTurn X-Bar. l High rigidity head-design for small boring bars l Wide selection of grades and chipbreakers available for various processes and work materials

Series Good Chip Evacuation from new head design Evacuates long chips

Chatter Killer System - Eliminates Vibration Unique structure of X-Bar head

Evacuates short chips

Vibration direction in cut Strong cross Ribbed structure for section to withstand maximum high cutting force rigidity

The damper resists vibration l New negative type ”X Bar” with high performance double clamping system

Application Guide l Anti-Vibration Steel Shank

Low cost solution for long precision bores eliminates chatter - improves productivity and surface finish

l Carbide shank

Over hang length (L/ød)

Rigid shank for long high 8 – precision bores 7 – 6 – 5 –

(X-Bar for pos. inserts)

4 –

(X-Bar for neg. inserts)

l Steel shank

3 – 2 –

ATTENTION: Please keep this area free to get the effect of ”X Bar” chattering killer system

1 – 0

8 10 12

Shank size, ød (mm)

Min. over hang length = 3,5 x ød

Boring Bars

Boring Tool Series Recommended Over Hang Length / Shank Diameter (L/D) Type of boring bar

Over hang length (L/D) 4

l Steel Shank Rigid head design for low cost hole boring.

l Anti-Vibration Type Shank

(X-Bar for pos. inserts)

Chatter killer system eliminates vibration - improves productivity improves quality

(X-Bar for neg. inserts)

l Carbide Shank High rigidity shank for high accuracy hole boring.

NonFerrous Metal

$& 3 $& 3 New $& 3 $& 0 $& 0 New $& . New $& . $& . New

CVD Coated Carbide

Boring Bars

Hardened Steel

Heat Resistive Alloy

Medium Cut

Finish~Light Cut

Cast Iron

High Precision

Stainless Steel

Tool Material

Work Material

General Steel

Process

Powder Metal

Grades

$&= New $& 6 New $& 6 $& 8 $& 8

PVD

$& 0 7 $ 7 $ 7 = 7 =

Cermet Coated Cermet

* (

Carbide

%1 %1 %1& %1&

SumiBoron

%1 '$ '$

SumiDia

Preferred choice

Suitable

Recommended Chip Breakers

NFK NLUW

NLU 0

0,2

Feed rate (mm/rev)

0,4

G-Class Ground Typ

G-Class Breaker

NSU

NMU

NSF NUS

0,2

Feed rate (mm/rev)

L/RFX

L/RFYS

0,4

Depth of cut (mm)

M-Class Light-Medium-Cut Depth of cut (mm)

Depth of cut (mm)

M-Class Finish-Light-Cut

L/RSD L/RSDW L/RW L/RFY 0,2

Feed rate (mm/rev)

0,4

NSI NSC

2 NFC 0

0,2

0,4

Feed rate (mm/rev)

For Negative CN _ _ - Inserts ( a = 0°)

D…DCLN / S…PCLN Type

D-DCLN

DCON

DMIN

Bottom facing

95°

Insert (eg.) H

GAMF

N-GU

– 6°

Holders Boring Bars for neg. Insert

Spare Parts

Anti-vibration D type with oil hole

Above figures show right hand tools.

Stock

Cat. No.

R L

D25T - DCLN R/L 1204-32 D32T - DCLN R/L 1204-40 D40U - DCLN R/L 1204-50

øDmin 32 40 50

Dimensions (mm) Clamp Shim Wrench Wrench Shim screw l 2 f g Insert (eg.) Clamp Spring bolt 25 23 300 26 17 -12° CNS1203B BFTX0307N TRX10 (*) 32 30 300 26 22 -10° CN 1204 SCP-2 LH040 LH025 BFTX0409N CNS1204B TRX15 (*) 40 37 350 26 27 -10° 3,4

ød h l 1

* Note: Wrench (TRX type) for shim screw is not included.

( )

Remarks: Right handed tool holders are applicable with left handed or neutral inserts. Left handed tool holders are applicable with right handed or neutral inserts.

Holders Tool holders (P type) with lever-lock system

Cat. No.

S20S - PCLN R/L09 S25T - PCLN R/L09

S - PCLN R/L

S25T - PCLN R/L12 S32U - PCLN R/L12 S40V - PCLN R/L12 S32U - PCLN R/L16 S40V - PCLN R/L16 S50W - PCLN R/L16 S50W - PCLN R/L19

Stock

Dimensions (mm)

R L øDmin d h l1 l2 f l l 25 20 18 250 29 13 l l 30 25 23 300 33 17 l l 32 25 23 300 42 17 l l 40 32 30 350 49 22 l l 50 40 37 400 56 27 l 40 32 30 350 56 22 l l 50 40 37 400 56 27 q q 63 50 47 450 56 35 q q 63 50 47 450 63 35

g -11° -10°

CN_ _ 0903_ _

-10° -11° -10°

CN_ _ 1204_ _

-11° -10° -11°

CN_ _ 1606_ _

-11°

CN_ _ 1906_ _

All figures show right hand tools.

Applicable Inserts Holder

Spare Parts

Carbides, Cermets Double sided

One sided

CBN, PCD

Lever pin

Clamp bolt

Shim

Shim pin

Wrench

S - PCLN R/L

S.....09

CNMG 0903_ _ NGU

LCL3C-SD LCS3B-SD

S25T.....12

CNMG 1204_ _ NGU

CNMM 1204_ _ NMP

CNGA 1204_ _

LCL4C-SD LCS4B-SD

S32U.....12

CNMG 1204_ _ NGU

CNMM 1204_ _ NMP

CNGA 1204_ _

LCL4T-SD LCS41BS-SD LSC42SD

LSP4SD

LH030

S40V.....12

CNMG 1204_ _ NGU

CNMM 1204_ _ NMP

CNGA 1204_ _

LCL4SD LCS42BS-SD LSC42SD

LSP4SD

LH030

S.....16

CNMG 1606_ _ NGU

CNMM 1606_ _ NMP

LCL5SD LCS5B-SD LSC53SD LSP5SD LH030

S.....19

CNMG 1906_ _ NGU

CNMM 1906_ _ NMP

LCL5C-SD LCS6B-SD LSC63SD LSP6SD LH040

l = Euro stock q = Delivery on request

- LH020 - LH025

Recommended Tightening Torque (N·m)

Boring Bars

For Negative DN _ _- Inserts ( a = 0°)

D…DDUN / S…PDUN Type

D-DDUN Copying

Insert (eg.)

N-GU

Spare Parts

Anti-vibration D type with oil hole

Holders

Above figures show right hand tools.

Stock

D32T - DDUN R/L 1104-40 D32T - DDUN R/L 1506-40 D40U - DDUN R/L 1506-50

R L

øDmin 40 40 50

Dimensions (mm) Clamp Shim Wrench Wrench Shim Screw l 2 f g Insert (eg.) Clamp Spring bolt 32 30 300 26 22 -10° DN 1104 SCP-1 DNS1104B BFTX0307N TRX10 (*) 32 30 300 26 22 -12° LH040 LH025 BFTX0409N SCP-2 DNS1506B TRX15 (*) DN 1506 40 37 350 26 27 -12° 3,4

ød h l 1

* Note: Wrench (TRX type) for shim screw is not included.

( )

Boring Bars for neg. Insert

Cat. No..

Remarks: Right handed tool holders are applicable with left handed or neutral inserts. Left handed tool holders are applicable with right handed or neutral inserts.

Holders Tool holders (P type) with lever-lock system

Cat. No.

Stock

32 25 23 300 35 17 S32U - PDUN R/L 15 04 l l 40 32 30 350 40 22 l l 50 40 37 400 56 27 S40V - PDUN R/L 15 q q 63 50 47 450 63 35 S50W - PDUN R/L 15

-11°

DN_ _ 1104_ _

-11° -11° -10°

DN_ _ 1504_ _

R L øDmin d S25T - PDUN R/L 11

S - PDUN R/L

Dimensions (mm) h

l l

DN_ _ 1506_ _

All figures show right hand tools.

Applicable Inserts Holder

Spare Parts

Carbides, Cermets Double sided

One sided

CBN, PCD

Lever pin

Clamp bolt

Shim

Shim pin

Wrench

S - PDUN R/L S25T ....11

DNMG 1104_ _ NGU

DNGA 1104_ _

LCL3DB-SD LCS3DB-SD

–

LH020

S32U ....15 04

DNMG 1504_ _ NGU

DNMM 1504_ _ NMP

DNGA 1504_ _

LCL4D-SD LCS5DB-SD LSD42SD

LSP4SD

LH030

S40V ....15

DNMG 1506_ _ NGU

DNMM 1506_ _ NMP

DNGA 1506_ _

LCL4D-SD LCS5DB-SD LSD42SD

LSP4SD

S50W....15

DNMG 1506_ _ NGU

DNMM 1506_ _ NMP

DNGA 1506_ _

LCL4D-SD LCS5DB-SD LSD42SD LSP4SD

LH030 LH030

Boring Bars

For Negative SN _ _ - Inserts ( a = 0°)

S…PSKN Type Holders Tool holders (P type) with lever-lock system

Cat. No.

Stock

32 25 23 300 42 17 40 32 30 350 45 22 l l 50 40 37 400 50 27 l 63 40 47 400 60 35 q q 63 50 47 450 60 35 q q 63 50 47 450 60 35

-11° -10° -10°

SN_ _ 1204_ _

-10° -10°

SN_ _ 1506_ _

-9°

SN_ _ 1906_ _

R L øDmin d S25T - PSKN R/L 12 S32U - PSKN R/L 12 S40V - PSKN R/L 12

S - PSKN R/L

S40V - PSKN R/L 15 S50W - PSKN R/L 15 S50W - PSKN R/L 19

Dimensions (mm) h

l l l l

Boring Bars for neg. Insert

All figures show right hand tools.

Applicable Inserts Holder

Spare Parts

Carbides, Cermets Double sided

CBN

One sided

Lever pin

Clamp bolt

Shim

Shim pin

Wrench

S - PSKN R/L

E10

S25T....12

SNMG 0903_ _ NGU

–

S32U....12

SNMG 1204_ _ NGU

SNMM 1204_ _ NMP

SNGA 1204_ _

LCL4T-SD LCS41BS-SD LSS42SD

LSP4SD

LH030

S40V....12

SNMG 1204_ _ NGU

SNMM 1204_ _ NMP

SNGA 1204_ _

LCL4SD LCS42BS-SD LSS42SD

LSP4SD

LH030

S....15

SNMG 1506_ _ NGU

SNMM 1506_ _ NMP

LCL5SD LCS5B-SD LSS53SD LSP5SD LH030

S....19

SNMG 1906_ _ NGU

SNMM 1906_ _ NMP

LCL5C-SD LCS6B-SD LSS63SD LSP6SD LH040

 = Euro stock m = Japan stock

q = Delivery on request

LCL4C-SD LCS4B-SD

p = To be replaced by new item

LH025

Recommended Tightening Torque (N·m)

Boring Bars

RIGIDITY - ECONOMY - PRECISION

”T-REX” Type

Internal Turning & Copying

S-DTR Profiling

Spare Parts

Holders

Above figures show right hand tools.

Stock

Dimensions (mm)

L øDmin ød

S32S-DTR55C R/L-17

30 250 40

22 -12° 7

S40T-DTR55C R/L-17

37 300 40

25 -10° 6,2

Cat. No.

Clamp

Spring

Screw

Shim

TRCP3 S-SP4-20 BX0520 TRW5505

Screw

Wrench Wrench

( ) BFTX0307N TSW040 TRX10 * 2,0

( ) Note: Wrench (TRX10) for shim is not included.

T-REX Inserts for Maximum Economy With 6 cutting edges and a 55 degree included angle - T-Rex is the intelligent alternative to profile turning with a traditional 4 edge DNMG insert.

Finishing

Fine Finishing

AC630M

l l

Grade Low carbon steel

Alloy steel

l 150

m m

l 400

l 300

AC810P l 220

Recommended Cutting Conditions

Work materials

AC830P

0,4 0,8 1,2 0,4 0,8 1,2 0,4 0,8 1,2

AC820P

TRM 551704-LU 551708-LU 551712-LU TRM 551704-SU 551708-SU 551712-SU TRM 551704-GU 551708-GU 551712-GU

AC810P

0,4 0,8

SU Light Cut

Cat. No. TRM 551704-FL 551708-FL

AC8025P

Shape

AC8015P

Applic.

Coated Cermet

Coated Carbide

T3000Z

Inserts

Boring Bars for neg. Insert

Advantages

l 350 l 250

Steel

Stainless steel

l Cutting speed (m/min)

Coated Carbide AC820P AC830P AC8025P

l 150 l 100

Application

l 150 l 100

Stainless steel

l 350 l 250

l l 120 300 l l 80 200 l l 50 150

AC630M

l 120

l 300

l l 80 230 l l 100 160

Coated Cermet T3000Z l 100 l 100

l 400 l 250

Finishing Application Medium cutting range Interrupted cutting Preferred choice

Suitable

E11

Boring Bars

For Negative TN _ _- Inserts ( a = 0°)

D…DTFN / S…PTFN Type

D-DTFN Stop boring

Insert (eg.)

N-GU

Spare Parts

Anti-vibration D type with oil hole

Boring Bars for neg. Insert

Holders

Above figures show right hand tools.

Stock

Cat. No.

R L

D25T - DTFN R/L 1604-32 D32T - DTFN R/L 1604-40 D40U - DTFN R/L 1604-50

øDmin 32 40 50

Dimensions (mm)

ød h

l1 l2 f

Clamp bolt

Insert (eg.) Clamp Spring

25 23 300 21 17 -12° 32 30 300 26 22 -10° TN 40 37 350 26 27 -10°

Shim Screw

Shim TNS1603B

SCP-1

1604

TNS1604B

Wrench

BFTX0307N TRX10 (*) LH040 LH025 2,0

* Note: Wrench (TRX type) for shim screw is not included.

( )

Holders Tool holders (P type) with lever-lock system

Cat. No.

Stock

Dimensions (mm) f

25 20 18 250 30 13 32 25 23 300 43,3 17 40 32 30 350 49,6 27 50 40 37 400 49,5 27 63 50 47 450 56 35 50 40 37 400 59 27 63 50 47 450 66 35

-12°

R L øDmin d S20S - PTFN R/L 11

S - PTFN R/L

S25T - PTFN R/L 16 S32U - PTFN R/L 16 S40V - PTFN R/L 16 S50W - PTFN R/L 16

l l

S40V - PTFN R/L 22 S50W - PTFN R/L 22

l l

l l l q q

-13° -12° -11° -10° -11° -10°

TN_ _ 1103_ _

TN_ _ 1604_ _

TN_ _ 2204_ _

All figures show right hand tools.

Applicable Inserts Holder

Spare Parts

Carbides, Cermets Double sided

One sided

CBN

Lever pin

Clamp bolt

Shim

Shim pin

Wrench

S - PTFN R/L

E12

S....11

S....16

TNMG 1604_ _ NGU

TNMM 1604_ _ NMP

TNGA 1604_ _

LCL3SD LCS3TB-SD LST317SD LSP3SD

LH025

S....22

TNMG 2204_ _ NGU

TNMM 2204_ _ NMP

TNGA 2204_ _

LCL4SD LCS42BS-SD LST42SD

LH030

l = Euro stock q = Delivery on request

LCL3T-SD LCS3B-SD

–

– LH020 LSP4SD

Recommended Tightening Torque (N·m)

Boring Bars

For Negative WN _ _- Inserts ( a = 0°)

D…DWLN / S…MWLN Type

D-DWLN Bottom facing

Insert (eg.)

N-GU

Spare Parts

Anti-vibration D type with oil hole

Holders

Above figures show right hand tools.

Stock

D25T - DWLN R/L 0804-32 D32T - DWLN R/L 0804-40 D40U - DWLN R/L 0804-50

R L

øDmin 32 40 50

Dimensions (mm)

ød h

l1 l2 f

Clamp bolt

Insert (eg.) Clamp Spring

25 23 300 26 17 -12° 32 30 300 26 22 -10° WN 40 37 350 26 27 -10°

Shim Screw

Shim

Wrench

WNS0803B BFTX0307N TRX10 (*) SCP-2

0804

WNS0804B

LH040 LH025 BFTX0409N TRX15 (*) 3,4

* Note: Wrench (TRX type) for shim screw is not included.

( )

Boring Bars for neg. Insert

Cat. No.

Holders Tool holders (M type) with wedge clamp system

Cat. No.

Stock R L øDmin d

S - MWLN R/L

S25R - MWLN R/L 08 S32S - MWLN R/L 08 S40T - MWLN R/L 08

Dimensions (mm) h

32 25 23 200 28 17 -15° l l 40 32 30 250 28 22 -14° l l 50 40 37 300 28 27 -12° l l

WNMG 0804_ _

All figures show right hand tools.

Applicable Inserts Holder

Spare Parts

Carbides, Cermets Double sided

One sided

WNMG 0804_ _ NGU

WNMM 0804_ _ NMP

Clamp

Double screw

Shim

Wrench

S - MWLN R/L S....08

HE060011W

WB 6-16 HE060011P HE060011E LH025, LH030

E13

Boring Bars

For Positive CC _ _- Inserts ( a = 7°)

B/D/S…SCLC Type B Type (Fig.1)

B/D-SCLC

D Type (Fig.2)

Insert (ex.)

Min. Bore Dia.

Bottom facing

Oil hole

Spare Parts Holders

Boring Bars for pos. Insert

Steel shank

Stock øDmin R L l l 10 l l 12 l l 14 l l 18 l l 22 l l 32 l l 40

Cat. No. B08H - SCLC R/L 0602-10 B10K - SCLC R/L 0602-12 D12M - SCLC R/L 0602-14 D16R - SCLC R/L 09T3-18 D20S - SCLC R/L 09T3-22 D25T - SCLC R/L 1204-32 D32T - SCLC R/L 1204-40

Anti-vibration B type Anti-vibration D type with oil hole

Dimensions (mm)

ød

8 10 12 16 20 25 32

7 9 11 15 18 23 30

100 5,5 125 6 150 7 200 11 250 13 300 17 300 20

Insert (ex.)

Screw

Wrench

CC T 0602

BFTX02505N 1,1

TRX08

Fig.

19 -13° 21 -12° 25 -10° 30 -8° 30 -7° 38 -6° 53 -6°

BFTX02506N BFTX0407N

CC T 09T3

BFTX0409N BFTX0511N 5,0

CC T 1204

TRX15 TRX20

All figures show right hand tools. Remarks: Right handed tool holders are applicable with left handed or neutral inserts. Left handed tool holders are applicable with right handed or neutral inserts.

Holders Tool holders (S type) with screw-lock system

Cat. No.

Stock

Dimensions (mm)

R L øDmin d

S - SCLC R/L

S10K - SCLC R/L 06 S12M - SCLC R/L 06 S16R - SCLC R/L 06

s s 13

S16R - SCLC R/L 09 S20S - SCLC R/L 09

s s

S25T - SCLC R/L 12 S32U - SCLC R/L 12 S40V - SCLC R/L 12

s s s l l l

10 9 125 9 7 -12° 12 11 150 11 9 -10° 20 16 15 200 15 11 -8° 20 16 15 200 15 11 -8° 25 20 18 250 20 13 -7° 32 25 23 300 20 17 -6° 40 32 30 350 25 22 -10° 50 40 37 400 25 27 -8°

s s 16 l l

CC_ _ 0602_ _

CC_ _ 09T3_

CC_ _ 1204_ _

All figures show right hand tools.

Applicable Inserts Holder

Spare Parts

Carbides, Cermets

Screw

Wrench

S - SCLC R/L

E14

S.....06

CCMT 0602_ _ NFP

CCGW 0602_ _

BFTX02505N

1,1

TRX08

S16R.....09

CCMT 09T3_ _ NFP

CCGW 09T3_ _

BFTX0407N

3,0

TRX15

S20S.....09

CCMT 09T3_ _ NFP

CCGW 09T3_ _

BFTX0409N

3,4

TRX15

S.....12

CCMT 1204_ _ NFP

CCGW 1204_ _

BFTX0511N

5,0

TRX20

l = Euro stock

q = Delivery on request

p = To be replaced by new item

Recommended Tightening Torque (N·m)

Boring Bars

For Positive CP _ _- Inserts ( a = 11°)

S/C…SCLP Type

Holders Tool holders (S type) with screw-lock system

Cat. No.

S10K - SCLP R/L 08 S12M - SCLP R/L 08 S16R - SCLP R/L 09 S20S - SCLP R/L 09 S25T - SCLP R/L 12

S - SCLP R/L Steel shank

Stock

Dimensions (mm)

g l1 l2 f 125 12 6 -5° 150 15 8 -3° 200 18 10 -3° 250 18 12,5 0 300 17,4 14 -3°

h 9 11 15 18 22

l q 12 q q 16

9 180 15 11 200 15 15 250 15

CP_ T 0802_ _ CP_ T 0903_ _ CP_ T 1204_ _

Boring Bars for pos. Insert

R L øDmin d l l 12 10 l l 16 12 l 20 16 l l 25 20 l l 28 25

C10Q - SCLP R/L 08 C12R - SCLP R/L 08 C16S - SCLP R/L 09

C - SCLP R/L Carbide shank

l q 20

10 12 16

6 8 10

-5° -2° -2°

CP_ T 0802_ _ CP_ T 0903_ _

All figures show right hand tools.

Applicable Inserts

Spare Parts

Carbides, Cermets

CBN

Screw

S/C 10.....08

CPGT 0802_ _ NSD

CPMW 0802_ _

BFTX 0305 A

TRX 10

S/C 12.....08

CPGT 0802_ _ NSD

CPMW 0802_ _

BFTX 0305 A

TRX 10

S/C 16.....09

CPGT 0903_ _ NSD

CPMW 0903_ _

BFTX 0407 A

3,4

TRX 15

S 20.....09

CPGT 0903_ _ NSD

CPMW 0903_ _

BFTX 0407 A

3,4

TRX 15

S 25.....12

CPGT 1204_ _ NSD

BFTX 0509 A

5,0

TRX 20

Holder

Wrench

S/C-SCLP R/L

E15

Boring Bars

For Positive DC _ _- Inserts ( a = 7°)

B/D/S…SDUC Type B Type (Fig.1)

B/D-SDUC

D Type (Fig.2)

Insert (ex.)

Min. Bore Dia.

Copying

Oil hole

Spare Parts Holders

Boring Bars for pos. Insert

Steel shank

Cat. No.

Anti-vibration B type Anti-vibration D type with oil hole

Stock Dimensions (mm) øDmin R L ød h l 1 f e

Fig. 1.

B10M - SDUC R/L 0702-13

9 150

7 2,5 -8°

D12M - SDUC R/L 0702-16 D16R - SDUC R/L 0702-20 D20S - SDUC R/L 11T3-25 D25S - SDUC R/L 11T3-32 D32T - SDUC R/L 11T3-40

16 20 25 32 40

12 16 20 25 32

11 15 18 22 30

9 11 13 17 22

150 200 250 250 300

3,5 4,0 4,5 7,0 8,0

-8° -6° -6° -6° -6°

Insert (ex.)

Screw

Wrench

DC T 0702

BFTX02506N 1,5

TRX08

DC T 11T3

BFTX0409N 3,4

TRX15

All figures show right hand tools. Remarks: Right handed tool holders are applicable with left handed or neutral inserts. Left handed tool holders are applicable with right handed or neutral inserts.

Holders Tool holders (S type) with screw-lock system

Cat. No.

Stock

Dimensions (mm) e

13 10 9 125 7 2,5 16 12 11 150 9 3,5 20 16 15 200 11 4 25 20 18 250 13 4,5 32 25 22 300 17 7,5 40 32 30 350 22 11

-8° -8° -6°

DC_ _ 0702_ _

-6° -6° -6°

DC_ _ 11T3_ _

R L øDmin d

S - SDUC R/L

S10K - SDUC R/L 07 S12M - SDUC R/L 07 S16R - SDUC R/L 07

l l

S20S - SDUC R/L 11 S25T - SDUC R/L 11 S32U - SDUC R/L 11

l l

l l l l

All figures show right hand tools.

Applicable Inserts Holder

Spare Parts

Carbides, Cermets

CBN, PCD

Screw

Wrench

S - SDUC R/L S - SDQC R/L

E16

S10K.....07

DCMT 0702_ _ NFP

DCMT 0702_ _ NSK

DCGW 0702_ _

BFTX02506N

1,5

TRX08

S12M.....07

DCMT 0702_ _ NFP

DCMT 0702_ _ NSK

DCGW 0702_ _

BFTX02506N

1,5

TRX08

S16R.....07

DCMT 0702_ _ NFP

DCMT 0702_ _ NSK

DCGW 0702_ _

BFTX02506N

1,5

TRX08

S.....11

DCMT 11T3_ _ NFP

DCMT 11T3_ _ NSK

DCGW 11T3_ _

BFTX0409N

3,4

TRX15

l = Euro stock

Recommended Tightening Torque (N·m)

Boring Bars

For Positive DC _ _- Inserts ( a = 7°)

B/D-SDQC

B/D/S…SDQC Type

B Type (Fig.1)

D Type (Fig.2)

Insert (ex.)

Min. Bore Dia.

Copying

Oil hole

Spare Parts Holders Steel shank

Cat. No.

Anti-vibration D type with oil hole

Fig. 1.

B10M - SDQC R/L 0702-13

9 150

7 2,5 -8°

D12M - SDQC R/L 0702-16 D16R - SDQC R/L 0702-20 D20S - SDQC R/L 11T3-25 D25S - SDQC R/L 11T3-32 D32T - SDQC R/L 11T3-40

16 20 25 32 40

12 16 20 25 32

11 15 18 22 30

9 11 13 17 22

150 200 250 250 300

3,5 -8° 4,0 -6° 4,5 -6° 7,0 -6° 7,0 -10°

Insert (ex.)

Screw

Wrench

DC T 0702

BFTX02506N 1,5

TRX08

DC T 11T3

BFTX0409N 3,4

TRX15

Boring Bars for pos. Insert

Anti-vibration B type

Stock Dimensions (mm) øDmin R L ød h l 1 f e

All figures show right hand tools. Remarks: Right handed tool holders are applicable with left handed or neutral inserts. Left handed tool holders are applicable with right handed or neutral inserts.

Holders Tool holders (S type) with screw-lock system

Cat. No.

Stock

13 10 9 125 7 2,5 16 12 11 150 9 3,5 l l 20 16 15 200 11 4 l l 25 20 18 250 13 4,5 l l 32 25 22 300 17 7

-8° -8° -6°

DC_ _ 0702_ _

-6° -6°

DC_ _ 11T3_ _

R L øDmin d S10K - SDQC R/L-07 S12M - SDQC R/L-07 S16R - SDQC R/L-07

S - SDQC R/L

S20S - SDQC R/L-11 S25T - SDQC R/L-11

Dimensions (mm) h

l l l l

All figures show right hand tools.

Applicable Inserts Holder

Spare Parts

Carbides, Cermets

CBN, PCD

Screw

Wrench

S - SDUC R/L S - SDQC R/L S10K.....07

DCMT 0702_ _ NFP

DCMT 0702_ _ NSK

DCGW 0702_ _

BFTX02506N

1,5

TRX08

S12M.....07

DCMT 0702_ _ NFP

DCMT 0702_ _ NSK

DCGW 0702_ _

BFTX02506N

1,5

TRX08

S16R.....07

DCMT 0702_ _ NFP

DCMT 0702_ _ NSK

DCGW 0702_ _

BFTX02506N

1,5

TRX08

S.....11

DCMT 11T3_ _ NFP

DCMT 11T3_ _ NSK

DCGW 11T3_ _

BFTX0409N

3,4

TRX15

E17

Boring Bars

S/C…SSKP Type

For Positive SP _ _- Inserts ( a = 11°)

Holders Tool holders (S type) with screw-lock system

Cat. No.

S12M - SSKP R/L 09 S16R - SSKP R/L 09 S20S - SSKP R/L 09 S25T - SSKP R/L 09

S - SSKP R/L

Dimensions (mm)

R L øDmin d

16 20 l q 25 l 28

12 16 20 25

11 15 18 22

150 9 8 -6° 200 6,8 10 -4° 250 8,5 12,5 -2° 300 5 14 0

16 20

12 16

11 200 25 15 250 30

l l

SP_ T 0903_ _

Boring Bars for pos. Insert

Steel shank

Stock

C12R - SSKP R/L 09 C16S - SSKP R/L 09

C - SSKP R/L

l l

8 10

-6° -4°

SP_ T 0903 _ _

Carbide shank

All figures show right hand tools. Remarks: Right handed tool holders are applicable with left handed or neutral inserts. Left handed tool holders are applicable with right handed or neutral inserts. SPGT figure shows left hand tool.

Applicable Inserts Holder

Spare Parts

Carbides, Cermets

CBN

Screw

SPGT 0903_ _ L/R-SD

SPGW 0903_ _

BFTX 0307 A

Wrench

S/C-SSKP R/L S/C 12.....09 S/C 16.....09 S 20.....09

2,0

TRX 10

S 25.....09

E18

l = Euro stock q = Delivery on request

Recommended Tightening Torque (N·m)

Boring Bars

For Positive TC _ _- Inserts ( a = 7°)

S …STFC Type

Holders Tool holders (S type) with screw-lock system

Cat. No.

Stock

Dimensions (mm)

R L øDmin d

S - STFC R/L 91

S10K - STFC R/L 09

l l 13

S12M - STFC R/L 11 S16R - STFC R/L 11 S20S - STFC R/L 11

l l

S25T - STFC R/L 16 S32U - STFC R/L 16 S40V - STFC R/L 16

l q

l l l l

l q

10 9 125 - 10,5 -12° 16 12 11 150 10 9 -10° 20 16 15 200 12 11 -6° 25 20 18 250 14 13 -3° 32 25 23 300 18 17 -6° 40 32 30 350 20 22 -10° 50 40 37 400 25 27 -8°

TC_ _ 0902_ _

TC_ _ 1102_ _

TC_ _ 16T3_ _

Boring Bars for pos. Insert All figures show right hand tools.

Applicable Inserts Holder

Spare Parts

Carbides, Cermets

CBN, PCD

Screw

Wrench

S - STFC R/L S.....09

TCMT 0902_ _ NFP

TCGW 0902_ _

BFTX02205N

0,5

TRX06

S.....11

TCMT 1102_ _ NFP

TCMT 1102_ _ NSK

TCGW 1102_ _

BFTX02506N

1,5

TRX08

S.....16

TCMT 16T3_ _ NFP

TCMT 16T3_ _ NSK

TCGW 16T3_ _

BFTX0409N

3,4

TRX15

E19

Boring Bars

B/D/S/C…STUP (B) Type B/D-STUP

For Positive TB / TP _ _- Inserts ( a = 5, 11°)

B Type (Fig.1)

D Type (Fig.2)

Insert (ex.)

Min. Bore Dia. Oil hole

Stop boring

Spare Parts Holders Steel shank

Cat. No. B08H - STUP R/L 0802-10 B10K - STUP R/L 1103-12 D12M - STUP R/L 1103-14 D16R - STUP R/L 1103-18 D20S - STUP R/L 1103-22 D25T - STUP R/L 1604-28 D32T - STUP R/L 1604-40

Boring Bars for pos. Insert

Anti-vibration B type Anti-vibration D type with oil hole

Stock øDmin R L l l 10 l l 12 l l 14 l l 18 l l 22 l l 28 l l 40

ød 8 10 12 16 20 25 32

Dimensions (mm)

7 9 11 15 18 22 30

100 5 125 6 150 7 200 9 250 11 300 14 300 20

Insert (ex.)

Screw

TP T 0802

BFTX0204A

TP T 1103

BFTX0306A 2,0

Fig.

13 15 17 18 18 18 13

-10° -8° -7° -4° -3° -2° -2°

BFTX0307A

Wrench 0,5

TRX10

2,0

BFTX0410A 3,4

TP T 1604

TRX06

TRX15

All figures show right hand tools. Remarks: Right handed tool holders are applicable with left handed or neutral inserts. Left handed tool holders are applicable with right handed or neutral inserts.

Holders Tool holders (S type) with screw-lock system

S - STUP/B R/L Steel shank

C - STUP/B R/L Carbide shank

Applicable Inserts Holder

Carbides, Cermets

Cat. No.

Stock

Dimensions (mm)

R L øDmin d

8 10 12 16 20 25 28

8 8 10 12 16 20 25

7 7 9 11 15 18 22

100 100 125 150 200 250 300

30 4 -12° 13 5 -10° 15 6 -8° 17 8 -6° 18 10 -2° 18 12,5 -3° 18 14 -2°

TB_T 0601_ _ TP_T 0802_ _

8 10 l l 12 l 16 l q 20

8 8 10 12 16

7 7 9 11 15

150 150 180 200 250

50 18 19 25 30

TB_T 0601_ _ TP_T 0802_ _

S08H - STUB R/L 06-01 S08H - STUP R/L 08-02 S10K - STUP R/L 11-03 S12M - STUP R/L 11-03 S16R - STUP R/L 11-03 S20S - STUP R/L 16 S25T - STUP R/L 16

l l

C08M - STUB R/L 06 C08M - STUP R/L 08 C10Q - STUP R/L 11 C12R - STUP R/L 11 C16S - STUP R/L 11

l l

l l l l l l l l l l l l

l l

4 -12° 5 -10° 6 -8° 8 -6° 10 -4°

TP_T 1103_ _ TP_T 1604_ _

TP_T 1103_ _

Spare Parts CBN, PCD

Screw

Wrench

S/C-STU_ R/L S/C 08.....06-01

TBGT 0601_ _L/R-W

BFTX 0204 A

0,5

TRX 06

S/C 08.....08-02

TPGT 0802_ _L/R-W

TPMW 0802_ _

BFTX 0204 A

0,5

TRX 06

S/C 10.....11-03

TPGT 1103_ _L/R-W

TPGW 1103_ _

BFTX 0306 A

2,0

TRX 10

S/C 12/16.....11-03 TPGT 1103_ _L/R-W

TPGW 1103_ _

BFTX 0307 A

2,0

TRX 10

S 20/25.....16

TPGW 1604_ _

BFTX 0410 A

3,4

TRX 15

E20

TPGT 1604_ _L/R-W

l = Euro stock q = Delivery on request

Recommended Tightening Torque (N·m)

Boring Bars

For Positive VB _ _- Inserts ( a = 5°)

D…SVUB / SVZB Type

Fig.1

Fig.2

Anti-vibration D type with oil hole

D min

Oil hole

D-SVUB

Insert (ex.)

Copying

Spare Parts Holders

Above figures show right hand tools.

Cat. No.

R L

øDmin 22 27 35 40

Dimensions (mm)

ød h

16 15 200 13 20 18 250 15 25 23 300 20,5 32 30 300 22

5 -7° 5 -5° 9 -7,5° 9 -7,5°

Fig.

Insert (ex.)

1103 1604

Clamp screw

Shim

–

Screw Wrench Wrench BFTX02506 TRX08

BFTX03508 TRX10 2,0 VP32B BH03504 SVP32

– LH020

Boring Bars for pos. Insert

D16R - SVUB R/L 1103-22 D20S - SVUB R/L 1103-27 D25T - SVUB R/L 1604-35 D32T - SVUB R/L 1604-40

Stock

Remarks: Right handed tool holders are applicable with left handed or neutral inserts. Left handed tool holders are applicable with right handed or neutral inserts.

Fig.1

Fig.2

Anti-vibration D type with oil hole

Oil hole

D-SVZB

Insert (ex.)

Copying

Spare Parts Holders Cat. No. D16R - SVZB R/L 1103-22 D20S - SVZB R/L 1103-27 D25T - SVZB R/L 1604-35 D32T - SVZB R/L 1604-40

Above figures show right hand tools.

Stock

R L

øDmin 22 27 35 40

Dimensions (mm)

ød h

16 15 200 13 20 18 250 15 25 23 300 20,5 32 30 300 22

5 -7 5 -5 9 -7,5 9 -7,5

Fig.

Insert (ex.)

1103 1604

Clamp screw

Shim

–

Screw Wrench Wrench BFTX02506 TRX08

BFTX03508 TRX10 2,0 VP32B BH03504 SVP32

– LH020

E21

Boring Bars

For Positive VB _ _- Inserts ( a = 5°)

S…SVQB / SVUB, SVZB Type Holders Tool holders (S type) with screw-lock system

Stock

Cat. No.

Dimensions (mm)

R L øDmin d

Boring Bars for pos. Insert

S - SVQB R/L

S - SVUB R/L

S - SVZB R/L

22 27

16 20

15 200 13 -6,5° 18 250 15 -6,5°

VB_ _ 1102_ _

35 40 q q 50

25 32 40

23 300 20,5 -6,5° 30 350 22 -6,5° 37 400 27 -6,5°

VB_ _ 1604_ _

22 27

16 20

15 200 13 -7,5° 18 250 15 -7,5°

VB_ _ 1102_ _

35 40 q q 50

25 32 40

23 300 20,5 -7,5° 30 350 22 -7,5° 37 400 27 -7,5°

VB_ _ 1604_ _

22 27

16 20

15 200 13 -7,5° 5 18 250 15 -7,5° 5

VB_ _ 1102_ _

35 40 q 50

25 32 40

23 300 20,5 -7,5° 9 30 350 22 -7,5° 9 37 400 27 -7,5° 10

VB_ _ 1604_ _

S16R - SVQB R/L 11 S20S - SVQB R/L 11

l l

S25T - SVQB R/L 16 S32U - SVQB R/L 16 S40V - SVQB R/L 16

l l

S16R - SVUB R/L 11 S20S - SVUB R/L 11

l l

S25T - SVUB R/L 16 S32U - SVUB R/L 16 S40V - SVUB R/L 16

l l

S16R - SVZB R/L 11 S20S - SVZB R/L 11

l l

S25T - SVZB R/L 16 S32U - SVZB R/L 16 S40V - SVZB R/L 16

l l

All figures show right hand tools.

Applicable Inserts Holder

E22

Spare Parts

Carbides, Cermets

CBN

Clamp bolt

S16R

VBMT 1102_ _ NFP

VBMT 1102_ _ NSK

S20S

VBMT 1102_ _ NFP

VBMT 1102_ _ NSK

S25T

VBMT 1604_ _ NFP

VBMT 1604_ _ NSK

VBGW 1604_ _

S32U

VBMT 1604_ _ NFP

VBMT 1604_ _ NSK

VBGW 1604_ _

S40V

VBMT 1604_ _ NFP

VBMT 1604_ _ NSK

VBGW 1604_ _

l = Euro stock q = Delivery on request

Shim

Screw

- BFTX02506N BFTX02506N 1,5 - BFTX02506N

Wrench

TRX08

- BFTX03508 TRX10 BFTX03508 VP32B BH03504 SVP32 BFTX03508 TRX10 2,0 VP40B BH03504 SVP32 BFTX03508 TRX10

LH020 LH020

Recommended Tightening Torque (N·m)

Boring Bars

For Positive WB _ _- Inserts ( a = 5°)

S/C…SWUB Type

Holders Tool holders (S type) with screw-lock system

Cat. No.

Stock

Dimensions (mm)

R L øDmin d

S - SWUB R/L

S08H - SWUB R/L 06-01 l l 5,5

100 18

-12°

WBGT 0601_ _

5,5

125 30

-12°

WBGT 0601_ _

Steel shank

Boring Bars for pos. Insert

C - SWUB R/L

C08K - SWUB R/L 06

l l

Carbide shank

All figures show right hand tools. Remarks: Right handed tool holders are applicable with left handed or neutral inserts. Left handed tool holders are applicable with right handed or neutral inserts.

Applicable Inserts

Spare Parts

Carbides, Cermets

CBN

S/C 08.....R 06

WBGT 0601_ _ LW

BFTX 0203 N

0,5

TRX 06

S/C 08.....L 06

WBGT 0601_ _ RW

BFTX 0203 N

0,5

TRX 06

Holder

Screw

Wrench

S/C-SWUBR/L

E23

Solid Carbide Boring Bars

BXBR Type

Characteristics l Economical, two-cornered insert. l Maximum boring depth 5D (5 times the shank diameter) l Usable at any desired overhang. l Shank size = min. bore diameter for easy selection. (Available from ø 2 mm to ø 5 mm in 0,5 mm increments.) l KBMX Type cutting edge used, no breaker versions also available in stock.

Small Hole Finishing

BXBR Stop boring

DCON

10°

DMIN

20°

CDX

Boring Bars

Solid Carbide Bar

Figure shows tool with breaker.

No Breaker

With Breaker

Cat. No.

Stock

ACZ150 AC530U

BXBR 02005 R 02020 R BXBR 02505 R 02520 R BXBR 03005 R 03020 R BXBR 03505 R 03520 R BXBR 04005 R 04020 R BXBR 04505 R 04520 R BXBR 05005 R 05020 R BXBR 02005 R-NB 02020 R-NB BXBR 02505 R-NB 02520 R-NB BXBR 03005 R-NB 03020 R-NB BXBR 03505 R-NB 03520 R-NB BXBR 04005 R-NB 04020 R-NB BXBR 04505 R-NB 04520 R-NB BXBR 05005 R-NB 05020 R-NB

m m m m m m m m m m m m m m m r r m m m r m m m m m m m

DMIN 2,0 2,0 2,5 2,5 3,0 3,0 3,5 3,5 4,0 4,0 4,5 4,5 5,0 5,0 2,0 2,0 2,5 2,5 3,0 3,0 3,5 3,5 4,0 4,0 4,5 4,5 5,0 5,0

DCON 2,0 2,0 2,5 2,5 3,0 3,0 3,5 3,5 4,0 4,0 4,5 4,5 5,0 5,0 2,0 2,0 2,5 2,5 3,0 3,0 3,5 3,5 4,0 4,0 4,5 4,5 5,0 5,0

H 1,8 1,8 2,2 2,2 2,7 2,7 3,1 3,1 3,6 3,6 4,1 4,1 4,5 4,5 1,8 1,8 2,2 2,2 2,7 2,7 3,1 3,1 3,6 3,6 4,1 4,1 4,5 4,5

LF 50 50 50 50 50 50 60 60 60 60 70 70 70 70 50 50 50 50 50 50 60 60 60 60 70 70 70 70

Dimensions (mm) WF LH CDX 0,80 6,0 10,0 0,80 6,0 10,0 1,05 7,5 12,5 1,05 7,5 12,5 1,30 9,0 15,0 1,30 9,0 15,0 1,55 10,5 17,5 1,55 10,5 17,5 1,80 12,0 20,0 1,80 12,0 20,0 2,05 13,5 22,5 2,05 13,5 22,5 2,30 15,0 25,0 2,30 15,0 25,0 0,80 6,0 10,0 0,80 6,0 10,0 1,05 7,5 12,5 1,05 7,5 12,5 1,30 9,0 15,0 1,30 9,0 15,0 1,55 10,5 17,5 1,55 10,5 17,5 1,80 12,0 20,0 1,80 12,0 20,0 2,05 13,5 22,5 2,05 13,5 22,5 2,30 15,0 25,0 2,30 15,0 25,0

Adaptor Sleeve (Optional)

15 100

RE 0,05 0,20 0,05 0,20 0,05 0,20 0,05 0,20 0,05 0,20 0,05 0,20 0,05 0,20 0,05 0,20 0,05 0,20 0,05 0,20 0,05 0,20 0,05 0,20 0,05 0,20 0,05 0,20

Applicable Sleeve HBX 2016 HBX 2016 HBX 2516 HBX 2516 HBX 3016 HBX 3016 HBX 3516 HBX 3516 HBX 4016 HBX 4016 HBX 4516 HBX 4516 HBX 5016 HBX 5016 HBX 2016 HBX 2016 HBX 2516 HBX 2516 HBX 3016 HBX 3016 HBX 3516 HBX 3516 HBX 4016 HBX 4016 HBX 4516 HBX 4516 HBX 5016 HBX 5016

Spare Parts (For sleeve) ø16

DCB

E1 0,20 0,20 0,20 0,20 0,25 0,25 0,25 0,25 0,35 0,35 0,35 0,35 0,40 0,40 0,20 0,20 0,20 0,20 0,25 0,25 0,25 0,25 0,35 0,35 0,35 0,35 0,40 0,40

Cat. No. HBX 2016 HBX 2516 HBX 3016 HBX 3516 HBX 4016 HBX 4516 HBX 5016

Stock m m m m m m m

DCB (mm)

2,0 2,5 3,0 3,5 4,0 4,5 5,0

Applicable Bar BXBR 020 BXBR 025 BXBR 030 BXBR 035 BXBR 040 BXBR 045 BXBR 050

R(-NB) R(-NB) R(-NB) R(-NB) R(-NB) R(-NB) R(-NB)

Screw

BFTX 0409 N

3,4

Setting Screw

Wrench

BT 06035 T

TRD 15

* BXBR bars can be used with HBB type sleeves. Commercially available sleeves may also be used.

E24

= Japan stock

Recommended Tightening Torque (N·m)

Grooving & Parting-Off Threading Holders F1–F56

ISO-PSC Polygon Modular Grooving System Holders ISO-PSC Polygon Modular Grooving System Inserts ”SumiTurn B-Groove” Holders ”SumiTurn B-Groove” Inserts ”SumiTurn B-Groove” Inserts ”SumiTurn B-Groove” Inserts

PSC..................................................................................... F36/F38 GCM.................................................................................... F37/F39 GWC / GWCS ..................................................................... F40 PSC /GWCI /TGA-BF.......................................................... F41 TGA R/L (E)......................................................................... F42 TGA R/L R, TGA R/L T....................................................... F43

Parting-Off Mini Holders

SCT .................................................................................... F44

Sumi-Grip ”Sumi-Grip Jr.” Steel Type Sumi-Grip Jr. Inserts ”Sumi-Grip” Carbide Blade Type Sumi-Grip Inserts

............................................................................................ F45 STFH / STFS R/L ............................................................. F46 WCF (NTL).......................................................................... F47 WCFH / WCFS R/L.............................................................. F48-49 WCF (NTL).......................................................................... F50

Threading Tools Selection Guide Cutting Conditions

............................................................................................ F51–52 ............................................................................................ F53

External Threading Holders Internal Threading Holders

Grooving, PartingOff & Threading

External Multi Purpose Grooving/Internal Coolant External Deep Grooving and Cut-Off External Deep Grooving and Cut-Off/Internal Coolant Internal Grooving Necking Face Grooving

GND .. ................................................................................. F 2–15 GNDM / GNDL ................................................................... F16–17 GNDS ................................................................................ F18–19 GNDM / GNDMS .................................................................. F20–21 New GNDM JE............................................................................ F22–23 GNDL / GNDLS .................................................................. F24–25 New F26-27 GNDL JE............................................................................. GNDI / GNDIS..................................................................... F28–30 GNDN.................................................................................. F31 GNDF / GNDFS................................................................... F32–35

GND Type Grooving Tools Selection Guide External Grooving, (Small Tools) (Shallow Grooves)

LTER / STER ...................................................................... F54 STIR.................................................................................... F55

Grooving Tool Holders

GND Type

Characteristics

Wide range of application processes Applicable for grooving, turning, copying, facing, boring and cut-off. Achieving stable tool life An array of chipbreakers improves the efficiency in chip control in various applications and prevents unexpected damages caused by chip blockade. Achieving smooth cutting and high efficiency machining Holders utilizing one-piece body construction made of special steel, reduce vibration by 30 % during machining as compared to conventional types. Achieving high precision grooving widths with moulded inserts Grooving insert width tolerance of ±0,03 mm over the entire range

Cutting Performance Eliminates Vibration

Ensures both, high rigidity and good chip evacuation Internal

Reduces vibration up to 30 % compared to conventional grades thanks to its high-rigidity design.

Wide pocket improves chip evacuation

Grooving & Parting-Off

Special die steel

Special steel Single-piece construction  Oil hole Improved chip evacuation  Oil hole Coolant is directed onto rake face of cutting edge

Low Vibration

Strong Vibration

Single-piece construction

GND Type Work Material: Holder: Insert: Cutting Conditions:

Conventional Tool

15CrMo5 GNDL R2525M 220 GCM N2002 GG vc = 100 m/min, f = 0,10 mm/rev, ap = 20 mm, wet

Stable, Reduced Vibration

Unstable Vibration

GND Type

Comp. A

Work Material: Holder: Insert: Cutting Conditions:

Large Vibration

Comp. B

15CrMo5 GNDI R2532 T306 GCM N3002 GG vc = 100 m/min, f = 0,05 mm/rev, ap = 3,0 mm, wet

Application Examples Substantially improved machining efficiency! High rigidity holder enables high load machining at high feed rate.

GND Type Compet. Product

Reduction of chattering prevents unexpected breakage. Normal Wear

Breakage

GND Type

Competitor

f = 0,30 mm/rev

Improved efficiency by over 300 %

Machining Efficiency Work Material: Holder: Insert: Cutting Conditions:

Stable and long tool life ensures reliable functionality even on automatic production lines!

42CrMo4 GNDL R2525M 320 GCM N3002 GG (AC530U) vc = 130 m/min, f = 0,30 mm/rev, wet

Work Material: Holder: Insert: Cutting Conditions:

C53 GNDM L2525M 618 GCM N6030 RG (AC530U) vc = 130 m/min, f = 0,30 mm/rev, wet

Grooving Tool Holders

GND Type

New Internal Coolant Grooving Tool Holder GNDM-JE Type / GNDL-JE Type

Newly developed 2-hole coolant design optimizes cooling of the insert and improves chip removal, extending tool life and allowing for improved speeds and feeds in production. Grooving width range from 2,0 to 6,0 mm. Achieves both high efficiency in high speed machining and extension of tool life due to internal coolant supply to the cutting edge. Improves chip control by applying direct coolant from cutting edge side.

Wear Resistance Flank Wear Width (mm)

0,25 Conventional

0,20

Upper coolant hole improves chip control.

GNDM-JE

0,15 0,10

7 x Tool Life

0,05 0

Number of processing grooves (pieces)

Lower coolant hole improves wear resistance.

Grooving & Parting-Off

Chip Control

Coolant Pressure: 7 MPA Work Material: Holder: Insert: Cutting Conditions:

Coolant Pressure: 1 MPA

External Coolant

Ti-6Al-4V GNDM R2525K 312JE GCM N3002 GG (AC530U) vc = 60 m/min, f = 0,1 mm/rev, ap = 5,0 mm, wet

CF Type Chipbreaker for Cut-Off Lead angle of 10°/15° for improved sharpness in cut-off machining. Asymmetrical chipbreaker design provides excellent chip control even in difficult to machine conditions.

New

10°/15°

GCMN20003 CF 10 Work Material: Holder: Insert: Cutting Conditions:

GCMN20003 CF 15

Competitor

St42-3 GNDM R2525M 220 GCM N3002 CF-10,15 (AC1030U) n = 2000 min-1, f = 0,08 mm/rev, wet

Grooving Tool Holders

GND Type

Inserts - Chipbreaker Series Achieving stability and longer tool life. A variety of chipbreakers ensures outstanding chip control performance in many different types of applications. Grooving / Turning

Grooving / Cut-Off

Cut-Off

Profiling

Necking

Non Ferrous Metals

General Type

Low Feed Type

General Type

Low Feed Type

Low Cutting ForceType

Cut-Off Type

Low Cutting ForceType

General Type

CF New

Cross Section of Cutting Edge

0,10

0,05

0,10

Front Cutting Edge Angle 5°

Front Cutting Edge Angle 10°/15°

0,05

25°

15°

20°

30°

25°

20°

Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm)

1,25 3,0 6,0

1,5 4,0 7,0

2,0 5,0 8,0

1,25 3,0 6,0

1,5 4,0 7,0

2,0 5,0 8,0

Grade

1,25 3,0 6,0

1,5 4,0 7,0

2,0 5,0 8,0

1,25 3,0 6,0

Grade

1,5 4,0 7,0

2,0 5,0 8,0

1,25 3,0 6,0

Grade

1,5 4,0 7,0

2,0 5,0 8,0

Grade

1,25 3,0 6,0

1,5 4,0 7,0

2,0 5,0 8,0

1,25 3,0 6,0

Grade

1,5 4,0 7,0

2,0 5,0 8,0

1,25 3,0 6,0

Grade

1,5 4,0 7,0

2,0 5,0 8,0

1,25 3,0 6,0

Grade

1,5 4,0 7,0

2,0 5,0 8,0

1,25 3,0 6,0

Grade

1,5 4,0 7,0

2,0 5,0 8,0

Grade

Grooving & Parting-Off

AC830P AC425K AC830P AC425K AC830P AC425K AC830P AC425K AC830P AC425K AC830P AC425K AC830P AC425K AC830P AC425K AC830P AC425K AC830P AC425K AC520U AC530U AC520U AC530U AC520U AC530U AC520U AC530U AC520U AC530U AC520U AC530U AC520U AC530U AC520U AC530U AC520U AC530U AC520U AC530U AC1030U T2500A *AC1030U T2500A AC1030U T2500A AC1030U T2500A *AC1030U T2500A AC1030U T2500A AC1030U T2500A AC1030U T2500A AC1030U T2500A AC1030U T2500A H10 H10 H10 H10 H10 H10 H10 H10 H10 H10

* Only use with GNDIS

Stock

Recommended Cutting Conditions Work Material Grade Cutting Speed (m/min)

Carbon Steel / Alloy Steel

Stainless Steel

Cast Iron

Exotic Alloy

AC830P AC520U AC530U T2500A AC830P AC520U AC530U AC425K AC520U AC530U AC1030U AC520U AC530U AC1030U 80–200 80–200 50–200 50–200 70–150 70–150 50–150 80–200 60–200 50–200 50–200 20–80

20–60

H10

20–60 150–300

Please see cutting data page F14

Excellent Chip Control Grooving

GND Type

(GG Type Chipbreaker)

Turning

Conventional Tool

Work Material: 15CrMo5 Holder: GNDL R2525M 320 GCM N3002 GG Insert: Cutting Conditions: vc=100 m/min, f=0,15 mm/rev, ap=12,0 mm, wet

Work Material: 15CrMo5 Holder: GNDM R2525M 312 GCM N3002 ML Insert: Cutting Conditions: vc=100 m/min, f=0,10 mm/rev, ap=0,5 mm, wet

Cut-Off

Profiling

GND Type

(CG Type Chipbreaker)

Conventional Tool

Work Material: X5CrMo17122 (Ø 30 mm) Holder: GNDL R2525M 220 Insert: GCM R2002 CG 05 Cutting Conditions: vc = 100 m/min, f = 0,15 mm/rev, wet

GND Type

(ML Type Chipbreaker)

GND Type

(RG Type Chipbreaker)

Conventional Tool

Work Material: 15CrMo5 Holder: GNDM R2525M 312 Insert: GCM N3015 RG Cutting Conditions: vc=100 m/min, f=0,15 mm/rev, ap=0,1 mm, wet

Grooving Tool Holders

GND Type Chipbreaker Selection 1st Recommendation

Grooving / Turning

Grooving

General Feed

Improved Chip Control

General Feed

Improved Chip Control

Chipping Prevention

Good Chip Control

Low Feed

2nd Recommendation

Cut-Off General Feed

Chipping Prevention

Prevent Nip Formation

Good Chip Control

General Feed

Good Chip Control

Feed Direction Front Cutting Edge Angle 5°

Chipping Prevention

Prevent Nip Formation

Chipping Prevention

Reduce Good Chip Control Chattering

Chipping Prevention

New

Low Cutting Force

Grooving & Parting-Off

Low Cutting Force

Chipping Prevention

General Feed

Reduce Good Chip Control Chattering

Improved Chip Control

Feed Direction Front Cutting Edge Angle 10°/15°

Necking / Radius Grooving

Recommendation

Profiling / Radius Grooving Outside Diameter

1st Recommendation

2nd Recommendation

General Feed

For Non Ferrous Metals

Internal Profiling

General Feed

w = 2 mm

Grade Selection 1st Recommendation

Steel

Stainless Steel

AC530U/ AC530U/AC1030U AC1030U Insufficient Wear Resistance

Importance of Surface Finish

Chipping Countermeasures

2nd Recommendation

Insufficient Wear Resistance

Cast Iron

AC425K AC520U Chipping Countermeasures

AC520U AC520U

Insufficient Wear Resistance

Insufficient Wear Resistance Chipping Countermeasures

Chipping Countermeasures

AC830P T2500A AC830P Uncoated Cermet

Non Ferrous Metals

H10

Uncoated Carbide

Chipping Countermeasures

Insufficient Wear Resistance

AC520U Chipping Countermeasures

Exotic Alloy

Chipping Countermeasures Insufficient Wear Resistance

AC530U/ AC1030U

Insufficient Wear Resistance

AC530U/ AC1030U

Grooving Tool Holders

GND Type

For External Machining (Straight Type) Turning / Profiling GNDM

(Small Tools)

Straight Type Shank Size Height x Width 16 mm x 16 mm

GNDS (Shallow Grooves) GNDM

GNDM JE

Straight Type

Shank Size Height x Width 20 mm x 20 mm 25 mm x 25 mm

Shank Size Height x Width 20 mm x 20 mm 25 mm x 25 mm 32 mm x 25 mm 32 mm x 32 mm

Shank Size Height x Width 20 mm x 20 mm 25 mm x 25 mm

F16

F18

Grooving Width (mm)

1,25 3,0 6,0

1,5 4,0 7,0

F20

Grooving Width (mm)

2,0 5,0 8,0

1,25 3,0 6,0

1,5 4,0 7,0

2,0 5,0 8,0

GNDL

ew GNDL JE N

Straight Type

Shank Size Height x Width 10 mm x 10 mm 12 mm x 12 mm 16 mm x 16 mm

Shank Size Height x Width 20 mm x 20 mm 25 mm x 25 mm 32 mm x 25 mm 32 mm x 32 mm

Shank Size Height x Width 20mm x 20mm 25mm x 25mm

GNDL

F22

Grooving Width (mm)

1,25 3,0 6,0

Grooving / Cut-Off

New

1,5 4,0 7,0

F16

Grooving Width (mm)

2,0 5,0 8,0

1,25 3,0 6,0

(Small Tools)

1,5 4,0 7,0

F24

Grooving Width (mm)

2,0 5,0 8,0

1,25 3,0 6,0

1,5 4,0 7,0

2,0 5,0 8,0

F26

Grooving Width (mm)

1,25 3,0 6,0

1,5 4,0 7,0

2,0 5,0 8,0

Grooving Width (mm)

1,25 3,0 6,0

1,5 4,0 7,0

2,0 5,0 8,0

Chipbreaker Chipbreaker Chipbreaker Chipbreaker Chipbreaker Chipbreaker Chipbreaker MG ML GG GL GF CG CF RG RN GA MG ML GG GL GF CG CF RG RN GA MG ML GG GL GF CG CF RG RN GA MG ML GG GL GF CG CF RG RN GA MG ML GG GL GF CG CF RG RN GA MG ML GG GL GF CG CF RG RN GA MG ML GG GL GF CG CF RG RN GA

Type

Series for External Machining (Straight Type) Shank Cutting Width (mm) Size Series Height Width 1,251,5 2 3 4 5 6 7 8 1,25 1,5 GNDL 10 10 2 GNDL

GNDL 1,25 1,5 GNDL 12 12 2 GNDL 3 GNDL 1,25 GNDM 1,25 1,5 GNDL 1,5 GNDM 16 16 2 GNDM 2 GNDL 3 GNDM 3 GNDL 1,251,5 GNDM 1,251,5 GNDL 2 GNDS 2 GNDM 2 GNDM-JE 2 GNDL 2 GNDL-JE 3 GNDS 3 GNDM 3 GNDM-JE 3 GNDL 20 20 3 GNDL-JE 4 GNDS 25 25 4 GNDM 4 GNDM-JE 4 GNDL 4 GNDL-JE 5 6 GNDS 5 6 GNDM 5 6 GNDM-JE 5 6 GNDL 5 6 GNDL-JE 7 8 GNDM 7 8 GNDL 3 GNDM 3 GNDL 4 GNDM 32 25* 4 GNDL 5 6 GNDM 32 32 5 6 GNDL 7 8 GNDM 7 8 GNDL

Max. Grooving Depth (mm) 5

10 10 10

Small Tools Straight Type

Grooving & Parting-Off

Stock

* Make to order item (32x25mm)

8 10

12 12,5 12,5

Applicable Chipbreaker

30 Page MG ML GG GL GF CG CF RG RN GA

→ F16

12,5 12

→ F16

16 16 → F20

→ F24 → F18 → F20

10 10

Ref.

→ F16

→ F22

20 20 12 12

→ F22

20 20 18 18

→ F24 → F26 → F18 → F20

→ F22

25 25

18 18 18

→ F24 → F26 → F18 → F20

18 18

→ F24 → F26 → F18 → F20

25 20 25 25 25

→ F22 → F24 → F26 → F20 → F24 → F20 → F24 → F20 → F24 → F20 → F24 → F20 → F24

1st Recommendation

2nd Recommendation

Grooving Tool Holders

GND Type For External Machining (L Type) Turning / Profiling

Grooving / Cut-Off

GNDMS

GNDLS

L Type

Shank Size Height x Width 20 mm x 20 mm 25 mm x 25 mm

F20

F24

Grooving Width (mm)

1,25 3,0 6,0

1,5 4,0 7,0

Grooving Width (mm)

2,0 5,0 8,0

1,25 3,0 6,0

Chipbreaker MG ML GG GL GF CG CF RG RN GA

1,5 4,0 7,0

2,0 5,0 8,0

Chipbreaker MG ML GG GL GF CG CF RG RN GA

Type

Series for External Machining (L Type) Shank Cutting Width (mm) Size Height Width 1,251,5 2 3 4 5 6 7 8 2

20 20

L Type

25 25

3 3

4 4

5 6 5 6

Max. Grooving Depth (mm) 5

GNDLS GNDMS GNDLS GNDMS GNDMS GNDLS GNDMS GNDLS GNDMS GNDLS GNDMS GNDLS

→ F24

Stock

Applicable Chipbreaker New

MG ML GG GL GF CG CF RG RN GA

→ F20 → F24 → F20 → F20

12 12

Ref. 30 Page

→ F24 → F20 → F24 → F20

Grooving & Parting-Off

3 3

Series

→ F24 → F20 → F24

1st Recommendation

2nd Recommendation

Cassettes for Radial Machining Grooving New

GNDCM Cassette

Applicable Holder SumiPolygon PSC 00 (Straight) PSC 90 (L Type)

F36 Grooving Width (mm)

1,25 3,0 6,0

1,5 4,0 7,0

2,0 5,0 8,0

Chipbreaker MG ML GG GL GF CG CF RG RN GA

Cassette

Type

Radial Grooving Cassettes Appli- Cutting Width (mm) cable Holders 1.251.5 2 3 4 5 6 7 8

GND00

GND90 Stock

5 6

Series

GNDCM GNDCM GNDCM GNDCM

Max. Grooving Depth (mm) 5

12 12

18 18

Ref.

Applicable Chipbreaker New

30 Page MG ML GG GL GF CG CF RG RN GA → F36

1st Recommendation

2nd Recommendation

Grooving Tool Holders

GND Type

For Face Machining Grooving / Turning / Profiling GNDF

GNDFS

Straight Type

L Type

Shank Size Height x Width 20 mm x 20 mm 25 mm x 25 mm

Shank Size Height x Width 25 mm x 25 mm 32 mm x 32 mm

F32

F34

Grooving Width (mm)

Chipbreaker MG ML GG GL GF CG CF RG RN GA

Straight Type L Type

Grooving & Parting-Off

Type

Series for Face Machining Shank Cutting Width (mm) Size Series Height Width 3 4 5 6 7 8 3 GNDF 3 GNDF 3 GNDF GNDF 3 GNDF 3 GNDF 3 GNDF 3 GNDF 4 GNDF 4 GNDF 4 GNDF GNDF 4 GNDF 4 GNDF 20 20 4 GNDF 25 25 4 GNDF 5 GNDF 5 GNDF 5 GNDF GNDF 5 GNDF 5 GNDF 5 GNDF 6 GNDF 6 GNDF GNDF 6 GNDF 6 GNDF 6 GNDF 6 GNDFS 6 GNDFS GNDFS 6 GNDFS 6 GNDFS 20 20 6 GNDFS 8 GNDFS 25 25 8 GNDFS GNDFS 8 GNDFS 8 GNDFS 8 GNDFS Stock

Max. Grooving Depth (mm) 5

Make to order item

12 12

Bore (mm)

100 150 200 250 300 1.000

Ref. Page

Applicable Chipbreaker

MG ML GG GL GF CG CF RG RN GA

ø35 ø45

18 18 18 18 18 18

ø40 ø55 ø50 ø70 ø65

→ F32 → F28

ø100

ø90

ø150 ø140

ø200

ø180

23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 20 20 20 20 20 20 20 20 20 20

ø300

ø40 ø55 ø50 ø70 ø65 ø90 ø85

→ F32 → F28

ø130

ø125

ø200 ø180

ø300 ø280 ø1.000

ø50 ø70 ø65 ø90 ø85

ø130

ø125

ø200 ø180

ø300

→ F32 → F28

ø280 ø1.000 ø50 ø75 ø70

ø110

ø100

→ F32 → →

ø200 ø180

ø300

F28

ø280 ø1.000 ø70 ø100 ø100

ø200 ø180

ø300

→ F34 →

ø280 ø1.000

F30

ø450~ ø70 ø100 ø100

ø200 ø180

→ F34 → F30 ø280 ø1.000 ø300

ø450~

1st Recommendation

2nd Recommendation

Grooving Tool Holders

GND Type Cassettes for Face Machining Face Grooving / Turning / Profiling New

GNDCF Cassette

Applicable Holder SumiPolygon PSC 00 (Straight) PSC 90 (L Type)

F38 Grooving Width (mm)

1,25 3,0 6,0

1,5 4,0 7,0

Chipbreaker

2,0 5,0 8,0

MG ML GG GL GF CG CF RG RN GA

Cutting Width (mm) 3 3 3 3 3 3

4 4 4 4 4 4

Series

Max. Grooving Depth (mm) 5

Stock

GNDCF R/L

5 5 5 5 5

6 6 6 6 6 Make to order item

15 15 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18

Bore (mm) 50

100 150 200 250 300 1.000

Ref. Page

Applicable Chipbreaker

MG ML GG GL GF CG CF RG RN GA

ø40 ø55 ø50 ø75 ø65

ø100

ø90

→

ø150 ø140

ø200

ø40 ø55

Grooving & Parting-Off

Straight Type

Type

Face Grooving Cassettes

ø50 ø70 ø65 ø90 ø85

ø130 ø125

ø200 ø180

ø300

→ F38

ø50 ø70 ø65 ø90 ø85

ø130

ø125

ø200 ø180

ø300

ø50 ø75 ø70 ø100

ø110 ø200 ø180

ø300 ø280 ø1.000

1st Recommendation

2nd Recommendation

Grooving Tool Holders

GND Type

For Necking GNDN

Straight Type Shank Size Height x Width 20 mm x 20 mm 25 mm x 25 mm

F31 Grooving Width (mm)

Chipbreaker MG ML GG GL GF CG CF RG RN GA

Shank Cutting Width (mm) Size 2 3 4 5 6 2 3 20 20 4 25 25 5 6

Max. Grooving Depth (mm)

Series

2,0 2,5 3,0 3,5 4,0

GNDN

25 Min. Bore 45°

Straight Type Type

Series for Necking

Max. Groov. Depth

ø20 ø20

Min. Bore (mm)

Ref. Page

ø30 ø30 ø30

→ F31 →

Applicable Chipbreaker

MG ML GG GL GF CG CF RG RN GA

Grooving & Parting-Off

Stock

Tips for Necking Recommended Chipbreaker: RN

Notes for Undercutting

DMIN

Distance between Workpiece and Necking

AP APMX2

Edge Width CW (mm)

Depth of Necking Distance between Workpiece APMX (mm) and Necking APMX2 (mm)

2,0

1,50

0,64

3,0

2,00

0,79

4,0

3,00

1,29

5,0

3,50

1,44

6,0

4,00

1,59

APMX2

The recommended cutting conditions for necking are the same as grooving with RN type chipbreaker and edge width. To prevent interference with the work material, do not use the holder for less than the minimum cutting diameter (DMIN) as specified for GNGN type holders.

Chip Shape

Work Material: Holder: Insert: Cutting Conditions:

F10

34CrMo4 GNDN R2020K 325-020 GCM N3015 RN vc = 100m/min, f = 0,1mm/rev Depth of Necking = 1,0mm, wet

Grooving Tool Holders

GND Type For Internal Machining (≥ Ø 14 mm ~ )

For Internal Machining (≥ Ø 32 mm ~ )

Grooving / Turning / Copying

GNDIS

GNDI

Straight Type

Ø 12 mm Ø 16 mm Ø 20 mm

Ø 25 mm Ø 32 mm Ø 40 mm

F30

F28

Grooving Width (mm)

Chipbreaker

MG ML GG GL GF CG CF RG RN GA

Shank Cutting Width (mm) Size ØDs(mm)

Series

Max. Grooving Depth (mm)

Min. Bore (mm)

Ref. Page

Applicable Chipbreaker

Grooving & Parting-Off

Straight Type

Type

Series for Internal Machining (≥ Ø 14 mm ~ )

→ F30

Stock

GNDIS type: use smaller GXM type inserts

1st Recommendation

Straight Type Type

Series for Internal Machining (≥ Ø 32 mm ~ ) Shank Cutting Width (mm) Size ØDs(mm)

Series

Max. Grooving Depth (mm)

Min. Bore (mm)

Ref. Page

Applicable Chipbreaker

MGML GG GL GF CG CF RG RN GA

→ F28

Stock

1st Recommendation

2nd Recommendation

F11

Grooving Tool Holders

GND Type

Key Points for Face Machining Precautions for Groove Expansion

Holder Selection

Recommended Chipbreaker: MG, ML, GG, GL, GF

Min. Bore

Max. Diameter

1 2 3 4 5

Min. Diameter

Select a holder so that the outer diameter of the first groove to be machined comes within the range of maximum and minimum grooving diameter of the holder.

If the first groove meets the range of the effective grooving diameter during groove expansion, the grooving diameter will not be limited for the second and later passes.

Precautions for Turning

Recommended Chipbreaker:

MG, ML

Considering the rigidity of the holder, we recommend machining from the outside to the inside. Outer Side

Inner Side

Not Recommended: Inner Side Feed Dir. Cutting Point

Feed Dir. Cutting Point

Grooving & Parting-Off

Outer Side

Principal Force

If machining is performed toward the outside, the wall thickness remaining on the principal force side will become thinner, which reduces the rigidity of the holder.

Principal Force

- If the first groove meets the range of the effective grooving diameter in face turning, the grooving diameter will not be limited for the second and later passes. - Select the chipbreaker of the lower limit side of the recommended cutting conditions and straight chips before evacuation. (In face grooving, broken chips easily get stuck in grooves, which causes problems.) - When breaking chips, step feed is required.

Key Points for Internal Machining Recommended Chipbreaker: ML, GL Precautions for Internal Machining If the prepared hole diameter is small, use an ML or GL low-feed chipbreaker, each of which reduces chip curl diameter, to ensure adequate chip evacuation.

GCMN 3004 MG

GCMN 3002 ML

GCMN 3002 GG

GCMN 3002 GL

Work Material: 15CrMo5 (Ø 25 mm) Holder: GNDI R2532 T306 Insert: GCM N300 Cutting Conditions: vc=100 m/min, f=0,10 mm/rev, ap=3,0 mm, wet

Internal Machining

GCMN 3002 GG

F12

External Machining Chip shapes differ between internal and external machining even under the same cutting conditions.

GCMN 3002 GG

Work Material: 15CrMo5 Holder: GNDL R2525M 320 Insert: GCM N3002 GG Cutting Conditions: vc=100 m/min, f=0,10 mm/rev, ap=5 mm, wet

Grooving Tool Holders

GND Type Notes on how to Attach Inserts

1 Remove any foreign particles or oil from the insert seat before attaching the insert.

2 Ensure the seat location is clean and free of damage. 3 Slide the insert level over its seat.

4 Push the insert with its opposite end (the holder side) firmly against the insert stop end.

5 The recommended tightening torque is 5 N.m. Tightening above the recommended torque may damage

the insert or the holder which could cause injury and other accidents. 3 Attach insert on the seat flat.

Push insert fully into place. Torque: 5 N.m Slide horizontally

Insert stop end

Notes on how to Apply Holders

1 Remove any foreign particles or oil from the tool post before attaching the holder. 2 Ensure the seat location is clean and free of damage. 3 Attach the holder so that the insert is perpendicular to the workpiece. 4 Set holder with shortest possible overhang.

5 When grooving or turning, adjust the center height of the cutting edge to as close ±0 mm as possible.

of the cutting edge to a value from 0,0 to +0,2 mm). A lower center height will result in larger nip at the center. 3

Attach at right angle to workpiece.

4 Set with short overhang

Grooving & Parting-Off

(Within ±0,1 mm is recommended)

6 Incorrect center height adjustment may cause chattering. (In cut-off applications, adjust the center height

Center height adjustment in cut-off applications

Center height: 0 to ±0,2 mm Overhang Work Piece

Notes on Setting Coolant Supply Nozzle

Set the coolant supply nozzle so that coolant can be supplied from the top of the upper clamp unit.

Maximum Depth of Cut

Maximum depth of cut when pulling up with RG chipbreaker Work Piece

Grooving Max. Depth of Cut Width (mm) (mm)

3,0

0,15

4,0

0,20

5,0

0,25

6,0

0,30

7,0

0,35

8,0

0,40

F13

Grooving Tool Holders

GND Type

Chipbreaker Selection Guide Groov. Width (mm)

ML GG GL GF CG CF RN GA

Turning

0,1

0,2

0,3

0,4

0,5

0,6

0,1

0,2

0,3

0,4

0,5

0,6

Feed Rate (mm/rev)

0,1

0,2

0,3

0,4

0,5

0,6

Depth of Cut (mm)

Chipbreaker

2,0

Chipbreaker

1,5

Grooving

Chipbreaker

1,25

4,0

MG ML GG GL GF CG RG RN GA

5,0

MG ML GG GL GF RG RN GA

Depth of Cut (mm) 0,1

0,2

0,3

Feed Rate (mm/rev)

0,1

0,2

0,3

Feed Rate (mm/rev)

0,1

0,2

0,3

0,4

0,5

0,6

2,0

ML GA

0,6

0,7

1,0 0,02

RG / RN

0,1

0,2

0,3

0,4

0,5

0,6

Feed Rate (mm/rev)

0,7

0,1

0,2

0,3

0,4

0,5

0,6

0,1

0,2

0,3

Feed Rate (mm/rev)

0,4

0,5

0,6

0,1

0,2

0,3

Feed Rate (mm/rev)

0,4

0,5

0,6

0,4 1,5 0,2

2,0

RG / RN

0,4

1,0

0,1

0,2

0,3

0,4

0,5

0,6

Feed Rate (mm/rev)

0,7

4,0

0,8 2,0 0,2

3,0

MG RG / RN

2,0

0,4

1,0

0,8 0,1

0,2

0,3

0,4

0,6

0,5

Feed Rate (mm/rev)

0,7

4,0

Depth of Cut (mm)

Chipbreaker

8,0

0,5

0,2

3,0

1,0

2,5 0,2

MG RG / RN

2,0

0,4 0,8

0,1

0,2

0,3

0,4

0,5

Feed Rate (mm/rev)

0,6

0,7

3,0 0,2

GCM R/L20002 - CF-10 GCM R/L20002 - CF-15 GCM N20 02 - ML GCM N20 02 - GG GCM N20 02 - GL GCM N20 02 - GF GCM R/L2002 - CG-05 GCG N20 02 - GA GCM N20 10 - RN GCM R/L30002 - CF-10 GCM R/L30002 - CF-15 GCM N30 02 - ML GCM N30 02 - GG GCM N30 02 - GL GCM N30 02 - GF GCM R/L3002 - CG-05 GCG N30 02 - GA GCM N30 04 - MG GCM N30 04 - GG GCM N30 15 - RG GCM N30 15 - RN GCM N40 02 - GG GCM N40 02 - GL GCM N40 02 - GF GCM R/L4002 - CG-05 GCM N40 04 - ML GCM N40 04 - GG GCG N40 04 - GA GCM N40 08 - MG GCM N40 20 - RG GCM N40 20 - RN GCM N50 02 - GG GCM N50 02 - GL GCM N50 02 - GF GCM N50 04 - ML GCM N50 04 - GG GCG N50 04 - GA GCM N50 08 - MG GCM N50 25 - RG GCM N50 25 - RN GCM N60 02 - GG GCM N60 02 - GL GCM N60 02 - GF GCM N60 04 - ML GCM N60 04 - GG GCG N60 04 - GA GCM N60 08 - MG GCM N60 30 - RG GCM N60 30 - RN GCM N70 02 - GF GCM N70 04 - ML

3,0

2,0

0,4

1,0

GCM N70 04 - GG GCM N70 04 - GL GCM N70 04 - GF

0 4,0

MG ML GG GL GF RG

0,4

3,0

Depth of Cut (mm)

Chipbreaker

0,3

Feed Rate (mm/rev)

4,0

7,0

0,2

1,0

Feed Rate (mm/rev)

MG ML GG GL GF RG

GA 0,1

Depth of Cut (mm)

Chipbreaker

6,0

GCM N150005 - GF

3,0

Feed Rate (mm/rev)

MG ML GG GL GF RG RN GA

4,0

0,6

Depth of Cut (mm)

Chipbreaker

4,0

Chipbreaker

Grooving & Parting-Off

0,05

2,0

Depth of Cut (mm)

Chipbreaker

MG ML GG GL GF CG CF RG RN GA

GCM N125005 - GF

0,02

1,0

Inserts

0,05

3,0

Feed Rate (mm/rev)

3,0

Nose Radius (mm)

Recommended Cutting Conditions

0,1

0,2

0,3

0,4

0,5

Feed Rate (mm/rev)

0,6

0,7

0,8 3,5

GCM N70 08 - MG

0,2

GCM N80 02 - GF GCM N80 04 - ML

3,0

0,4

2,0

GCM N70 35 - RG

1,0

GCM N80 04 - GG GCM N80 04 - GL GCM N80 04 - GF

0,1

0,2

0,3

0,4

0,5

Feed Rate (mm/rev)

0,6

0,7

0,8 4,0

GCM N80 08 - MG GCM N80 40 - RG

Recommended Cutting Conditions Work Material Grade

Carbon Steel, Alloy Steel

Stainless Steel

Cast Iron

Exotic Alloy

AC530U AC530U AC530U AC830P AC520U AC530U AC1030U T2500A AC830P AC520U AC1030U AC425K AC520U AC1030U AC520U AC1030U

H10

Cutting Speed (m/min) 80–200 80–200 50–200 50–200 70–150 70–150 50–150 80–200 60–200 50–200 20–80 20–60 150–300

F14

Grooving Tool Holders

GND Type Identification Details – Holders

GND M 1

R 25

25 (M) - (T) 3

12 (JE) (- 0 3 5)

Series Symbol

Holder Design

Shank Width / Work Dia.

Type

Max. Grooving Depth

Min. Machining Dia.

GND

Chart 3

Chart 5

Internal Grooving

Chart 8

(mm)

Application

Shank Height / Dia.

Shank Length

Insert Width

Coolant Supply

Chart 2

Chart 4

Chart 6

Chart 7

JE: Internal Coolant

2 Application

Symbol

Application

External Grooving

Grooving / Cut Off

External L-Styled (Side Cut) Multi-Purpose

Grooving / Turning / Profiling

External L-Styled (Side Cut) Deep Grooving

Grooving

Necking

N I IS F FS CM CF

External Multi-Purpose

L-Shaped Tools for Facing

Grooving / Turning / Profiling Grooving / Turning / Profiling Grooving / Turning / Profiling Grooving / Turning / Profiling

Cassette for Polygon Holder

Radial Grooving

Cassette for Polygon Holder

Face Grooving

Internal Grooving Internal Grooving Face Grooving

Symbol

Direction

R L

Right Left

4 Shank Height / Diameter 4

5 5 Shank Width / Work Dia.

Application Symbol Height (mm)

Application Symbol Width (mm)

External/ Face Grooving (Shank Height)

External/ Face Grooving (Shank Width)

10 12 16 20 25 25 32 40

Internal Grooving (Shank Diameter)

Shank Length

Symbol Length (mm)

JX K M P

10 12 16 20 25 25 32 40

Internal Grooving (Shank Diameter)

Insert Width

Symbol Groov. Width (mm)

120 125 150 170

1,25 1,5 2 3 4 5 6 7 8

1,25 1,5 2,0 3,0 4,0 5,0 6,0 7,0 8,0

10 12 16 20 25 32 40 50

Grooving & Parting-Off

External Multi-Purpose

Grooving / Cut Off / Turning / Profiling Grooving / Cut Off / Turning / Profiling

S M L

Holder Design

Max. Grooving Depth Groov. Depth

Groov. Depth

Symbol (mm) Symbol (mm)

06 08 10 11 12 12,5 14 16 18

6,0 8,0 10,0 11,0 12,0 12,5 14,0 16,0 18,0

20 23 25

20,0 23,0 25,0

(05)

To ensure maximum rigidity, use the multi-purpose type holder to machine the maximum grooving depth.

Identification Details – Inserts

G C M N 1

Series Symbol

Tolerance

Insert Width

Grooving

G Class

Width Symbol Groov. (mm)

M Class Front Relief Angle

C: 7° X: Special

Insert Design Symbol Direction

N R L

Neutral Right Hand Left Hand

125 150 20 30 40 50 60 70 80

1,25 1,5 2,0 3,0 4,0 5,0 6,0 7,0 8,0

(S)

Applicable Holder SymSymbol R (mm) bol Holder

Nose Radius

005 02 04 08 15 20 25 30

0,05 0,2 0,4 0,8 1,5 2,0 2,5 3,0

GNDIS

GG 8

Chipbreaker Symbol

Application

MG ML GG GL GF CG CF RG RN GA

Multi-Purpose: General Feed Multi-Purpose: Low Feed Grooving: General Feed Grooving: Low Feed Grooving: Low Cutting Forces Cut-Off Cut-Off: Low Cutting Forces Copying: General Feed Multi-Purpose: General Feed Multi-Purpose: General Feed

Front Cutt. Edge Angle

PSI 05 : 5° 10 : 10° 15 : 15°

F15

Grooving Tool Holders

GNDM /GNDL Type External Multi-Purpose Small Tools Type (Grooving, Turning, Profiling)

GNDM

External Grooving (Small Tools)

External

Cut-Off

Spare Parts Use the multi-purpose profiling insert for turning (wide grooves).

Above figures show right hand tools.

Holders Stock

Cat. No. GNDM R/L 1616 JX 1.2508 GNDM R/L 1616 JX 1.510 GNDM R/L 1616 JX 212 GNDM R/L 1616 JX 312

Grooving Max. Width Groov. Depth (mm) (mm)

Dimensions (mm)

LF WF HF LH WF2

CDX

m m m

16 16 16 16

120 (16) 120 (16) 120 (16) 120 (16)

1,25 1,50 2,00 3,00

8,0 10,0 12,0 12,0

16 16 16 16

26 26 30 30

0 0 0 0

Max. Cutt-Off Dia (mm)

Applicable Insert

Cap Screw

16 20 24 24

GCM N125005 GF GCM N150005 GF GCM 20GCM 30-

BX0515

□ □

Grooving & Parting-Off

Select holders and inserts with the same grooving width (CW).

□□ □□

Spanner

4,0

LH040

External Grooving / Cut-Off Small Tools

GNDL

External Grooving (Small Tools)

Fig. 1

Fig. 2

External

Cut-Off

Spare Parts

Above figures show right hand tools.

BFTX0412N

Holders Cat. No. GNDL R/L 1010 JX 1.2510 GNDL R/L 1010 JX 1.510 GNDL R/L 1010 JX 210 GNDL R/L 1010 JX 310 GNDL R/L 1212 JX 1.2512 GNDL R/L 1212 JX 1.512 GNDL R/L 1212 JX 212.5 GNDL R/L 1212 JX 312.5 GNDL R/L 1616 JX 1.2512.5 GNDL R/L 1616 JX 1.512.5 GNDL R/L 1616 JX 216 GNDL R/L 1616 JX 316

Stock

Grooving Max. Max. Width Groov. Cutt-Off Fig. (mm) Depth (mm) Dia

Dimensions (mm)

LF WF HF HBH LH LH2 WF2 CW

l l l l l l l l l l l l

10 10 10 10 12 12 12 12 16 16 16 16

10 120 (10) 10 10 120 (10) 10 10 120 (10) 10 10 120 (10) 10 12 120 (12) 12 12 120 (12) 12 12 120 (12) 12 12 120 (12) 12 16 120 (16) 16 16 120 (16) 16 16 120 (16) 16 16 120 (16) 16

2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0

18 18,3 18 18,3 22 22,3 22 22,3 19 19,3 19 19,3 22 22,3 22 22,3 28 28 32 32

0 0 0 0 0 0 0 0 0 0 0 0

1,25 1,50 2,00 3,00 1,25 1,50 2,00 3,00 1,25 1,50 2,00 3,00

CDX 10,0 10,0 10,0 10,0 12,0 12,0 12,5 12,5 12,5 12,5 16,0 16,0

LT15-10

BX0515

(mm)

Applicable Insert

20 20 20 20 24 24 25 25 20 25 32 32

GCM N125005 GF GCM N150005 GF 1 GCM 20GCM 30GCM N125005 GF GCM N150005 GF 1 GCM 20GCM 30GCM N125005 GF GCM N150005 GF 2 GCM 20GCM 30-

Cap Screw

LH040

Spanner

□ □

□□ BFTX0412N □□

3,0

LT15-10

□ □

□□ BFTX0412N □□

3,0

LT15-10

□ □

□□ □□

BFTX0515

4,0

LH040

Select holders and inserts with the same grooving width (CW).

F16

l = Euro stock = Japan stock

Recommended Tightening Torque (N·m)

Grooving Tool Holders

GNDM / GNDL Type

General Purpose Low Feed

Copying

Low Cutting Force

Application

Non Ferrous Face / Metals Necking

General Purpose General Purpose General Purpose

GCM N2002 ML N3002 ML GCM N2002 GG N3002 GG N3004 GG GCM N2002 GL M3002 GL GCM N125005 GF N150005 GF N2002 GF N3002 GF GCM N3015 RG

GCM N2010 RN N3015 RN

l l l l l l

m m

l l l l l l l l l l l l

m m

l m m m m

l l

GCG N2002 GA N3002 GA

H10

T2500A

AC530U

Low Feed

GCM N3004 MG

AC520U

General Purpose

m m m

m m

CW RE Cutting Tolerance Width 3,0 ±0,03 0,4

21,1

3,8

2,0 3,0 2,0 3,0 3,0 2,0 3,0 1,25 1,5 2,0 3,0 3,0

±0,03 0,2 ±0,03 0,2 ±0,03 0,2 ±0,03 0,2 ±0,03 0,2 ±0,03 0,2 ±0,03 0,2 ±0,03 0,05 ±0,03 0,05 ±0,03 0,2 ±0,03 0,2 ±0,03 1,5

21,1 21,1 21,1 21,1 21,1 21,1 21,1 17,4 17,4 21,1 21,1 21,1

3,6 3,8 3,6 3,8 3,8 3,6 3,8 3,2 3,7 3,6 3,8 3,8

2,0 3,0

±0,03 ±0,03

1,0 1,5

21,7 22,4

3,6 3,8

2,0 ±0,025 0,2 3,0 ±0,025 0,2

21,1 21,1

3,6 3,8

Coated Carbide Shape

Type

General Purpose Low Cutting Force

New

Dimensions (mm)

AC830P AC520U AC530U AC1030U

CW PSI Cutting RE R L R L R L R L R L Tolerance Width GCM R/L2002 CG 05 m m m m l l 5° 2,0 ±0,03 0,2 R/L3002 CG 05 l m m m l l 5° 3,0 ±0,03 0,2 R/L4002 CG 05 m m m m l l 5° 4,0 ±0,04 0,2 Cat. No.

Figures show right hand tools.

PSI

Cut-Off

Cat. No.

Dimensions (mm)

Cermet Carbide

GCM R/L20003 CF 10

R/L30003 CF 10 R/L20003 CF 15 R/L30003 CF 15

ll ll ll ll

10° 10° 15° 15°

2,0 3,0 2,0 3,0

±0,08 ±0,08 ±0,08 ±0,08

0,03 0,03 0,03 0,03

21,1 21,3 26,7

3,6 3,8 4,0

22,4 22,4 22,4 22,4

3,6 3,8 3,6 3,8

Grooving & Parting-Off

Cut-Off

Type

AC425K

Shape

AC830P

Coated Carbide

Copying / Cut-Off

Grooving / Application Turning

Inserts for GNDM (Small Tools) / GNGL (Small Tools)

Select holders and inserts with the same grooving width (CW).

F17

Grooving Tool Holders

GNDS Type

External Multi-Purpose Shallow Grooves Type (Grooving, Turning, Profiling) B

WF External

LF LH

External Grooving

CDX

GNDS

Use the multi-purpose profiling insert for turning (wide grooves).

Spare Parts

Above figures show right hand tools.

Holders

Grooving & Parting-Off

Cat. No.

F18

GNDS R/L 2020 K 206 GNDS R/L 2020 K 306 GNDS R/L 2020 K 410 GNDS R/L 2020 K 510 GNDS R/L 2020 K 610 GNDS R/L 2525 M 206 GNDS R/L 2525 M 306 GNDS R/L 2525 M 410 GNDS R/L 2525 M 510 GNDS R/L 2525 M 610

Stock

Grooving Max. Groov. Width Depth (mm) (mm)

Dimensions (mm)

CDX

m m m m m m m m m m

20 20 20 20 20 25 25 25 25 25

125 125 125 125 125 150 150 150 150 150

20 20 20 20 20 25 25 25 25 25

30 30 34 34 34 30 30 34 34 34

2,0 3,0 4,0 5,0 6,0 2,0 3,0 4,0 5,0 6,0

6 6 10 10 10 6 6 10 10 10

Applicable Insert

□ □ □

□□ □□ □□ □□ □□ □□ □□ □□ □□ □□

GCM 20GCM 30GCM 40GCM N50GCM N60GCM 20GCM 30GCM 40GCM N50GCM N60-

□ □ □

Cap Screw

BX0520

Spanner

5,0

LH040

Select holders and inserts with the same grooving width (CW).

l = Euro stock = Japan stock

Recommended Tightening Torque (N·m)

Grooving Tool Holders

GNDS Type

l l l l

l l l l l l l

l l l l

m m m m m m m m m

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

l m m m m m m m m m m m m m

m m

l l m m

l l l m m

l l

l l l

m m

l l l l

m m m m

m m m m m m m m m

H10

l l l l

T2500A

AC530U

Copying / Cut-Off Copying Face / Necking Non Ferrous Metals Application

AC520U

GCM N3004 MG N4008 MG N5008 MG General N6008 MG Purpose GCM N2002 ML ML N3002 ML N4004 ML CW=<4mm N5004 ML CW=>5mm Low Feed N6004 ML GCM N2002 GG GG N3002 GG N4002 GG N5002 GG N6002 GG GCM N3004 GG N4004 GG N5004 GG General Purpose N6004 GG GCM N2002 GL GL N3002 GL N4002 GL N5002 GL Low Feed N6002 GL GCM N2002 GF GF N3002 GF N4002 GF Low N5002 GF Cutting N6002 GF Force GCM N3015 RG RG N4020 RG N5025 RG General Purpose N6030 RG GCM N2010 RN RN N3015 RN N4020 RN N5025 RN General Purpose N6030 RN GCG N2002 GA GA N3002 GA N4004 GA N5004 GA General Purpose N6004 GA

Cermet Carbide

m m

m m m

m m

m m m m m m m m m m

Dimensions (mm) CW Cutting Tolerance Width 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03 2,0 ±0,03 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03 2,0 ±0,03 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03 2,0 ±0,03 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03 2,0 ±0,03 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03 2,0 ±0,03 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03 2,0 ±0,025 3,0 ±0,025 4,0 ±0,025 5,0 ±0,025 6,0 ±0,025

Coated Carbide Shape Figures show right hand tools.

Type CG General Purpose

New

Low Cutting Force Select holders and inserts with the same grooving width (CW).

0,4 0,8 0,8 0,8 0,2 0,2 0,4 0,4 0,4 0,2 0,2 0,2 0,2 0,2 0,4 0,4 0,4 0,4 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 1,5 2,0 2,5 3,0 1,0 1,5 2,0 2,5 3,0 0,2 0,2 0,4 0,4 0,4

21,1 26,4 26,4 26,4 21,1 21,1 26,4 26,4 26,4 21,1 21,1 26,4 26,4 26,4 21,1 26,4 26,4 26,4 21,1 21,1 26,4 26,4 26,4 21,1 21,1 26,4 26,4 26,4 21,1 26,4 27,2 27,5 21,7 22,4 28,0 28,1 28,1 21,1 21,1 26,4 26,4 26,4

3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5

Dimensions (mm)

CW Cat. No. PSI Cutting R L R L R L R L R L Tolerance Width GCM R/L2002 CG 05 m m m m l l 5° 2,0 ±0,03 R/L3002 CG 05 l m m m l l 5° 3,0 ±0,03 R/L4002 CG 05 m m m m l l 5° 4,0 ±0,03

0,2 0,2 0,2

21,1 21,3 26,7

3,6 3,8 4,0

GCM R/L20003 CF 10 R/L30003 CF 10 R/L20003 CF 15 R/L30003 CF 15

0,03 0,03 0,03 0,03

22,4 22,4 22,4 22,4

3,6 3,8 3,6 3,8

AC830P AC520U AC530U AC1030U

ll ll ll ll

Grooving & Parting-Off

Cut-Off

Cat. No.

PSI

Cut-Off

Type

AC425K

Shape

AC830P

Coated Carbide

Grooving / Turning

Application

Inserts for GNDS

10° 10° 15° 15°

2,0 3,0 2,0 3,0

±0,08 ±0,08 ±0,08 ±0,08

F19

Grooving Tool Holders

GNDM / GNDMS Type External Multi-Purpose Type (Grooving, Turning, Profiling)

GNDM

External Grooving

External

Cut-Off

Spare Parts

Use for multi-purpose or profiling insert for turning (wide grooves).

Above figures show right hand tools.

Holders Stock

Grooving & Parting-Off

Cat. No. GNDM R/L 2020 K 1.2510 GNDM R/L 2020 K 1.510 GNDM R/L 2020 K 210 GNDM R/L 2020 K 312 GNDM R/L 2020 K 418 GNDM R/L 2020 K 518 GNDM R/L 2020 K 618 GNDM R/L 2525 M 1.2510 GNDM R/L 2525 M 1.510 GNDM R/L 2525 M 210 GNDM R/L 2525 M 312 GNDM R/L 2525 M 418 GNDM R/L 2525 M 518 GNDM R/L 2525 M 618 GNDM R/L 3225 P 312 GNDM R/L 3225 P 418 GNDM R/L 3225 P 518 GNDM R/L 3225 P 618 GNDM R/L 3225 P 718 GNDM R/L 3225 P 818 GNDM R/L 3232 P 312 GNDM R/L 3232 P 418 GNDM R/L 3232 P 518 GNDM R/L 3232 P 618 GNDM R/L 3232 P 718 GNDM R/L 3232 P 818

Dimensions (mm)

l l

m m m m

m m m m m

l l

m m m m

m m m m m

20 20 20 20 20 20 20 25 25 25 25 25 25 25 32 32 32 32 32 32 32 32 32 32 32 32

20 20 20 20 20 20 20 25 25 25 25 25 25 25 25 25 25 25 25 25 32 32 32 32 32 32

125 125 125 125 125 125 125 150 150 150 150 150 150 150 170 170 170 170 170 170 170 170 170 170 170 170

20 20 20 20 20 20 20 25 25 25 25 25 25 25 25 25 25 25 25 25 32 32 32 32 32 32

20 20 20 20 20 20 20 25 25 25 25 25 25 25 32 32 32 32 32 32 32 32 32 32 32 32

34,0 34,0 33,6 36,6 45,0 45,0 45,0 36,0 36,0 33,6 36,6 45,0 45,0 45,0 36,6 45,0 45,0 45,0 50,0 50,0 36,6 45,0 45,0 45,0 50,0 50,0

l l l l l l

Select holders and inserts with the same grooving width (CW).

Grooving Max. Max. Width Groov. Depth Cutt-Off (mm) (mm) Dia

CDX

(mm)

1,25 1,50 2,00 3,00 4,00 5,00 6,00 1,25 1,25 2,00 3,00 4,00 5,00 6,00 3,00 4,00 5,00 6,00 7,00 8,00 3,00 4,00 5,00 6,00 7,00 8,00

10 10 10 12 18 18 18 10 10 10 12 18 18 18 12 18 18 18 18 18 12 18 18 18 18 18

20 20 20 24 36 36 36 20 20 20 24 36 36 36 24 36 36 36 36 36 24 36 36 36 36 36

Applicable Insert GCM N125005 GF GCM N150005 GF GCM 20GCM 30GCM 40GCM N50GCM N60GCM N125005 GF GCM N150005 GF GCM N20GCM 30GCM 40GCM N50GCM N60GCM 30GCM 40GCM N50GCM N60GCM N70GCM N80GCM 30GCM 40GCM N50GCM N60GCM N70GCM N80-

□ □ □

□ □ □ □

□ □

Cap Screw

Spanner

□□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□

BX0520

5,0

LH040

BX0620

6,0

LH050

BX0620

6,0

LH050

External L-Styled (Side Cut) Multi-Purpose Type (Grooving, Turning, Profiling)

GNDMS

External Grooving

External

Spare Parts

Use for multi-purpose or profiling insert for turning (wide grooves).

Above figures show right hand tools.

Holders Cat. No. GNDMS R/L 2020 K 310 GNDMS R/L 2020 K 412 GNDMS R/L 2020 K 512 GNDMS R/L 2525 M 312 GNDMS R/L 2525 M 414 GNDMS R/L 2525 M 514 GNDMS R/L 2525 M 614

Stock R

CDX

l l l l l l l

20 20 20 25 25 25 25

125 125 125 150 150 150 150

32 34 34 39 41 41 41

20 20 20 25 25 25 25

25 25 25 25 25 25 25

3,0 4,0 5,0 3,0 4,0 5,0 6,0

10 12 12 12 14 14 14

Select holders and inserts with the same grooving width (CW).

F20

l = Euro stock = Japan stock

Grooving Max. Groov. Width Depth (mm) (mm)

Dimensions (mm)

Applicable Insert

□ □

□□ □□ □□ □□ □□ □□ □□

GCM 30GCM 40GCM N50GCM 30GCM 40GCM N50GCM N60-

□ □

Cap Screw

BX0520

Spanner

5,0

LH040

Recommended Tightening Torque (N·m)

Grooving Tool Holders

GNDM / GNDMS Type

Grooving / Turning Copying / Cut-Off Copying Face / Necking Non Ferrous Metals Cut-Off Application Cut-Off

l l l l l l

m m m m m m m m m m m m m

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

l l l l l l m

l l l

l l l l l l

m m m m m m m m m m m m m m m m m

m m

l l m m m

l l l l m m m m

l l

l l l l

m m m m m m

l m m m

l l l l l l

m m m m

m m m m m m m m m m m m m m m

H10

l l l l

m m

m m m

m m

m m m m m

Dimensions (mm) CW RE Cutting Tolerance Width 3,0 ±0,03 0,4 4,0 ±0,03 0,8 5,0 ±0,03 0,8 6,0 ±0,03 0,8 7,0 ±0,04 0,8 8,0 ±0,04 0,8 2,0 ±0,03 0,2 3,0 ±0,03 0,2 4,0 ±0,03 0,4 5,0 ±0,03 0,4 6,0 ±0,03 0,4 7,0 ±0,04 0,4 8,0 ±0,04 0,4 2,0 ±0,03 0,2 3,0 ±0,03 0,2 4,0 ±0,03 0,2 5,0 ±0,03 0,2 6,0 ±0,03 0,2 3,0 ±0,03 0,4 4,0 ±0,03 0,4 5,0 ±0,03 0,4 6,0 ±0,03 0,4 7,0 ±0,04 0,4 8,0 ±0,04 0,4 2,0 ±0,03 0,2 3,0 ±0,03 0,2 4,0 ±0,03 0,2 5,0 ±0,03 0,2 6,0 ±0,03 0,2 7,0 ±0,04 0,4 8,0 ±0,04 0,4 1,25 ±0,03 0,05 1,5 ±0,03 0,05 2,0 ±0,03 0,2 3,0 ±0,03 0,2 4,0 ±0,03 0,2 5,0 ±0,03 0,2 6,0 ±0,03 0,2 7,0 ±0,04 0,2 8,0 ±0,04 0,2 7,0 ±0,04 0,4 8,0 ±0,04 0,4 3,0 ±0,03 1,5 4,0 ±0,03 2,0 5,0 ±0,03 2,5 6,0 ±0,03 3,0 7,0 ±0,04 3,5 8,0 ±0,04 4,0 2,0 ±0,03 1,0 3,0 ±0,03 1,5 4,0 ±0,03 2,0 5,0 ±0,03 2,5 6,0 ±0,03 3,0 2,0 ±0,025 0,2 3,0 ±0,025 0,2 4,0 ±0,025 0,4 5,0 ±0,025 0,4 6,0 ±0,025 0,4

Coated Carbide Shape Figures show right hand tools.

PSI

Type CG

General Purpose New

Low Cutting Force Select holders and inserts with the same grooving width (CW).

21,1 26,4 26,4 26,4 28,75 28,75 21,1 21,1 26,4 26,4 26,4 28,75 28,75 21,1 21,1 26,4 26,4 26,4 21,1 26,4 26,4 26,4 28,75 28,75 21,1 21,1 26,4 26,4 26,4 28,75 28,75 17,4 17,4 21,1 21,1 26,4 26,4 26,4 28,75 28,75 28,75 28,75 21,1 26,4 27,2 27,5 29,05 29,25 21,7 22,4 28,0 28,1 28,1 21,1 21,1 26,4 26,4 26,4

3,8 4,0 4,1 4,5 5,5 6,0 3,6 3,8 4,0 4,1 4,5 5,5 6,0 3,6 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 5,5 6,0 3,6 3,8 4,0 4,1 4,5 5,5 6,0 3,2 3,7 3,6 3,8 4,0 4,1 4,5 5,5 6,0 5,5 6,0 3,8 4,0 4,1 4,5 5,5 6,0 3,6 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5

Dimensions (mm)

CW Cat. No. RE PSI Cutting R L R L R L R L R L Tolerance Width GCM R/L2002 CG 05 m m m m l l 5° 2,0 ±0,03 0,2 R/L3002 CG 05 l m m m l l 5° 3,0 ±0,03 0,2 R/L4002 CG 05 m m m m l l 5° 4,0 ±0,04 0,2

21,1 21,3 26,7

3,6 3,8 4,0

GCM R/L20003 CF 10 R/L30003 CF 10 R/L20003 CF 15 R/L30003 CF 15

22,4 22,4 22,4 22,4

3,6 3,8 3,6 3,8

AC830P AC520U AC530U AC1030U

ll ll ll ll

Grooving & Parting-Off

GCM N3004 MG N4008 MG N5008 MG N6008 MG General N7008 MG Purpose N8008 MG GCM N2002 ML ML N3002 ML N4004 ML N5004 ML CW=<4mm CW=>5mm N6004 ML Low N7004 ML Feed N8004 ML GCM N2002 GG GG N3002 GG N4002 GG N5002 GG N6002 GG GCM N3004 GG N4004 GG N5004 GG N6004 GG General N7004 GG Purpose N8004 GG GCM N2002 GL GL N3002 GL N4002 GL N5002 GL N6002 GL Low N7004 GL Feed N8004 GL GCM N125005 GF GF N150005 GF N2002 GF N3002 GF N4002 GF N5002 GF N6002 GF N7002 GF N8002 GF Low Cutting GCM N7004 GF Force N8004 GF GCM N3015 RG RG N4020 RG N5025 RG N6030 RG N7035 RG General Purpose N8040 RG GCM N2010 RN RN N3015 RN N4020 RN N5025 RN General Purpose N6030 RN GCG N2002 GA GA N3002 GA N4004 GA N5004 GA General Purpose N6004 GA MG

Cermet Carbide T2500A

Cat. No.

AC530U

Type

AC520U

Shape

AC425K

Coated Carbide AC830P

Application

Inserts for GNDM / GNDMS

10° 10° 15° 15°

2,0 3,0 2,0 3,0

±0,08 ±0,08 ±0,08 ±0,08

0,03 0,03 0,03 0,03

F21

Grooving Tool Holders

Holder with Internal Coolant

GNDM-JE Type

New

External Multi-Purpose Type (Grooving, Turning, Profiling) CDX LF

External

External Grooving

Internal Coolant

GNDM-JE

G1/8

Use for multi-purpose or profiling insert for turning (wide grooves).

Spare Parts

Cut-Off

Above figures show right hand tools.

Holders

GNDM R/L 2020 X 210 JE GNDM R/L 2020 X 312 JE GNDM R/L 2020 X 418 JE GNDM R/L 2020 X 518 JE GNDM R/L 2020 X 618 JE GNDM R/L 2525 X 210 JE GNDM R/L 2525 X 312 JE GNDM R/L 2525 X 418 JE GNDM R/L 2525 X 518 JE GNDM R/L 2525 X 618 JE

LF WF HF

l l l l l l l l l l

20 20 20 20 20 25 25 25 25 25

100 100 110 110 110 100 100 110 110 110

33,6 36,6 45,0 45,0 45,0 33,6 36,6 45,0 45,0 45,0

20 20 20 20 20 25 25 25 25 25

Grooving Max. Max. Width Groov. Depth Cutt-Off (mm) (mm) Dia

CDX

(mm)

2,00 3,00 4,00 5,00 6,00 2,00 3,00 4,00 5,00 6,00

10 12 18 18 18 10 12 18 18 18

20 24 36 36 36 20 24 36 36 36

Grooving & Parting-Off

Cap Screw

Plug and Sealing

Grub Screw*

Spanner

□ □20-□□ □ □30-□□ □ □40-□□ □ N50-□□ □ N60-□□ □ □20-□□ □ □30-□□ □ □40-□□ □ N50-□□ □ N60-□□

BX0520

6,0 XP02-E

BT0505-E

LH040

GC GC GC GC GC GC GC GC GC GC

Select holders and inserts with the same grooving width (CW).

Fig. 1

Applicable Insert

Fig. 1 SW14

G1/8

SW14

*Grub screws are sold separately (M5x5)

Fig. 2

Fig. 3

SW10

SW11

SW14

Parts (Hose)

L Stan- Screw Stan- Fig. Cat. No. Stock (mm) Screw dard dard J-HOSE-G1/8-G1/8-200-E G1/8 G1/8 1 l 200 G1/8 G1/8 1 J-HOSE-G1/8-G1/8-300-E l 300 Hoses are sold separately.

G1/8

Parts (Connector) Cat. No. J-G1/8-G1/8-00-E J-G1/8-G1/8F-90-E J-G1/8-G1/8-90-E

G1/8

Cat. No.

Dimensions (mm)

G1/8

Stock

StanStock Screw dard G1/8 l G1/8 l G1/8 l

G1/8

Screw Standard G1/8 G1/8 G1/8

Fig. 1 2 3

Connectors are sold separately.

Piping Method for Hoses and Connectors Machine

GNDL-JE

G1/8

Apply sealant such as commercial sealing tape to the piping connection parts. GNDM-JE type holders have a plug (XP02-E) mounted on the holder back end at shipping. (see fig.1) When piping from the holder back end, mount a grub screw (BT0505-E) on the bottom of the holder for use. (see fig. 2) Fig. 1 Piping from bottom.

Fig. 2 Piping from back end. XP02-E

F22

l = Euro stock = Japan stock

BT0505-E

Recommended Tightening Torque (N·m)

Grooving Tool Holders

GNDM-JE Type

l l l l

l l l l l l l

l l l l

m m m m m m m m m

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

l m m m m m m m m m m m m m

m m

l l m m

l l l m m

l l

l l l

m m

l l l l

m m m m

m m m m m m m m m

H10

l l l l

T2500A

AC530U

Copying / Cut-Off Copying Face / Necking Non Ferrous Metals Application

AC520U

Cermet Carbide

m m

m m m

m m

m m m m m m m m m m

Coated Carbide Shape Figures show right hand tools.

Type CG General Purpose

New

Low Cutting Force Select holders and inserts with the same grooving width (CW).

0,4 0,8 0,8 0,8 0,2 0,2 0,4 0,4 0,4 0,2 0,2 0,2 0,2 0,2 0,4 0,4 0,4 0,4 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 1,5 2,0 2,5 3,0 1,0 1,5 2,0 2,5 3,0 0,2 0,2 0,4 0,4 0,4

3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5

Dimensions (mm)

CW Cat. No. PSI Cutting R L R L R L R L R L Tolerance Width GCM R/L2002 CG 05 m m m m l l 5° 2,0 ±0,03 R/L3002 CG 05 l m m m l l 5° 3,0 ±0,03 R/L4002 CG 05 m m m m l l 5° 4,0 ±0,03

0,2 0,2 0,2

21,1 21,3 26,7

3,6 3,8 4,0

GCM R/L20003 CF 10 R/L30003 CF 10 R/L20003 CF 15 R/L30003 CF 15

0,03 0,03 0,03 0,03

22,4 22,4 22,4 22,4

3,6 3,8 3,6 3,8

AC830P AC520U AC530U AC1030U

ll ll ll ll

Grooving & Parting-Off

Cut-Off

Cat. No.

PSI

Cut-Off

Type

AC425K

Shape

AC830P

Coated Carbide

Grooving / Turning

Application

Inserts for GNDM-JE

10° 10° 15° 15°

2,0 3,0 2,0 3,0

±0,08 ±0,08 ±0,08 ±0,08

F23

Grooving Tool Holders

GNDL / GNDLS Type External Deep Grooving and Cut-Off

GNDL

External Grooving

External

Cut-Off

Spare Parts Above figures show right hand tools.

Holders Stock

Grooving & Parting-Off

Cat. No. GNDL R/L 2020 K 1.2516 GNDL R/L 2020 K 1.516 GNDL R/L 2020 K 220 GNDL R/L 2020 K 320 GNDL R/L 2020 K 425 GNDL R/L 2020 K 525 GNDL R/L 2020 K 625 GNDL R/L 2525 M 1.2516 GNDL R/L 2525 M 1.516 GNDL R/L 2525 M 220 GNDL R/L 2525 M 320 GNDL R/L 2525 M 425 GNDL R/L 2525 M 525 GNDL R/L 2525 M 625 GNDL R/L 3225 P 320 GNDL R/L 3225 P 425 GNDL R/L 3225 P 525 GNDL R/L 3225 P 625 GNDL R/L 3225 P 725 GNDL R/L 3225 P 825 GNDL R/L 3232 P 320 GNDL R/L 3232 P 425 GNDL R/L 3232 P 525 GNDL R/L 3232 P 625 GNDL R/L 3232 P 725 GNDL R/L 3232 P 825

Dimensions (mm)

l l l l l l l l l l l l l l

l l l l l l

20 20 20 20 20 20 20 25 25 25 25 25 25 25 32 32 32 32 32 32 32 32 32 32 32 32

20 20 20 20 20 20 20 25 25 25 25 25 25 25 25 25 25 25 25 25 32 32 32 32 32 32

125 125 125 125 125 125 125 150 150 150 150 150 150 150 170 170 170 170 170 170 170 170 170 170 170 170

20 20 20 20 20 20 20 25 25 25 25 25 25 25 25 25 25 25 25 25 32 32 32 32 32 32

20 20 20 20 20 20 20 25 25 25 25 25 25 25 32 32 32 32 32 32 32 32 32 32 32 32

38,0 38,0 44,5 44,5 50,0 50,0 50,0 40,0 40,0 44,5 44,5 50,0 50,0 50,0 44,5 50,0 50,0 50,0 50,0 50,0 44,5 50,0 50,0 50,0 50,0 50,0

Grooving Max. Max. Width Groov. Depth Cutt-Off (mm) (mm) Dia

CDX

(mm)

1,25 1,50 2,00 3,00 4,00 5,00 6,00 1,25 1,50 2,00 3,00 4,00 5,00 6,00 3,00 4,00 5,00 6,00 7,00 8,00 3,00 4,00 5,00 6,00 7,00 8,00

16 16 20 20(18) 25(23) 25(23) 25(23) 16 16 20 20(18) 25(23) 25(23) 25(23) 20(18) 25(23) 25(23) 25(23) 25(23) 25(23) 20(18) 25(23) 25(23) 25(23) 25(23) 25(23)

32 32 40 40 50 50 50 32 32 40 40 50 50 50 40 50 50 50 50 50 40 50 50 50 50 50

Applicable Insert GCM N125005 GF GCM N150005 GF GCM 20GCM 30GCM 40GCM N50GCM N60GCM N125005 GF GCM N150005 GF GCM 20GCM 30GCM 40GCM N50GCM N60GCM 30GCM 40GCM N50GCM N60GCM N70GCM N80GCM 30GCM 40GCM N50GCM N60GCM N70GCM N80-

□ □ □

□□ □□ □□ □□ □□

□ □ □

□□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□

□ □

Cap Screw

Spanner

BX0520

5,0

LH040

BX0520

6,0

LH050

BX0620

6,0

LH050

Select holders and inserts with the same grooving width (CW). Dimensions in parentheses are for applications that use copying inserts (RG type breakers).

External L-Styled (Side Cut) Grooving

GNDLS

External Grooving

External

Spare Parts Above figures show right hand tools.

Holders Cat. No. GNDLS R/L 2020 K 216 GNDLS R/L 2020 K 316 GNDLS R/L 2525 M 218 GNDLS R/L 2525 M 318 GNDLS R/L 2525 M 423 GNDLS R/L 2525 M 523 GNDLS R/L 2525 M 623

Stock R

CDX

l l l l l l l

20 20 25 25 25 25 25

125 125 150 150 150 150 150

38 38 45 45 50 50 50

20 20 25 25 25 25 25

25 25 25 25 25 25 25

2,0 3,0 2,0 3,0 4,0 5,0 6,0

16 16 18 18 23 23 23

Select holders and inserts with the same grooving width (CW).

F24

l = Euro stock = Japan stock

Grooving Max. Groov. Width Depth (mm) (mm)

Dimensions (mm)

Applicable Insert

□ □ □ □ □

□□ □□ □□ □□ □□ □□ □□

GCM 20GCM 30GCM 20GCM 30GCM 40GCM N50GCM N60-

Cap Screw

BX0520

Spanner

5,0

LH040

Recommended Tightening Torque (N·m)

Grooving Tool Holders

GNDL / GNDLS Type

Grooving / Turning Copying / Cut-Off Copying Face / Necking Non Ferrous Metals Cut-Off Application Cut-Off

l l l l l l

m m m m m m m m m m m m m

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

l l l l l l m

l l l

l l l l l l

m m m m m m m m m m m m m m m m m

m m

l l m m m

l l l l m m m m

l l

l l l l

m m m m m m

l m m m

l l l l l l

m m m m

m m m m m m m m m m m m m m m

H10

l l l l

m m

m m m

m m

m m m m m

Coated Carbide Shape Figures show right hand tools.

PSI

Type CG

CF New

General Purpose

Low Cutting Force Select holders and inserts with the same grooving width (CW).

Dimensions (mm)

21,1 21,3 26,7

3,6 3,8 4,0

GCM R/L20003 CF 10 R/L30003 CF 10 R/L20003 CF 15 R/L30003 CF 15

22,4 22,4 22,4 22,4

3,6 3,8 3,6 3,8

AC830P AC520U AC530U AC1030U

ll ll ll ll

Grooving & Parting-Off

Cermet Carbide T2500A

Cat. No.

AC530U

Type

AC520U

Shape

AC425K

Coated Carbide AC830P

Application

Inserts for GNDL / GNDLS

10° 10° 15° 15°

2,0 3,0 2,0 3,0

±0,08 ±0,08 ±0,08 ±0,08

0,03 0,03 0,03 0,03

F25

Grooving Tool Holders

Holder with Internal Coolant

GNDL-JE Type

New

External Deep Grooving and Cut-Off External

CDX

External Grooving

Internal Coolant

GNDL-JE

Spare Parts

Cut-Off

Above figures show right hand tools.

Holders

LF WF HF

l l l l l l l l l l

20 20 20 20 20 25 25 25 25 25

110 110 115 115 115 110 110 115 115 115

44,5 44,5 50,0 50,0 50,0 44,5 44,5 50,0 50,0 50,0

20 20 20 20 20 25 25 25 25 25

CDX

(mm)

2,00 3,00 4,00 5,00 6,00 2,00 3,00 4,00 5,00 6,00

20 20 25 25 25 20 20 25 25 25

20 24 36 36 36 20 24 36 36 36

Select holders and inserts with the same grooving width (CW).

Fig. 1

Applicable Insert

Cap Screw

Plug and Sealing

Grub Screw*

Spanner

BX0520

6,0 XP02-E

BT0505-E

LH040

GC GC GC GC GC GC GC GC GC GC

Fig. 1 SW14

SW14 G1/8

G1/8

Grooving & Parting-Off

GNDL R/L 2020 X 210 JE GNDL R/L 2020 X 312 JE GNDL R/L 2020 X 418 JE GNDL R/L 2020 X 518 JE GNDL R/L 2020 X 618 JE GNDL R/L 2525 X 210 JE GNDL R/L 2525 X 312 JE GNDL R/L 2525 X 418 JE GNDL R/L 2525 X 518 JE GNDL R/L 2525 X 618 JE

Grooving Max. Max. Width Groov. Depth Cutt-Off (mm) (mm) Dia

*Grub screws are sold separately (M5x5)

Fig. 2

Fig. 3

SW10

SW11

SW14

Parts (Hose)

L Stan- Screw Stan- Fig. Cat. No. Stock (mm) Screw dard dard J-HOSE-G1/8-G1/8-200-E G1/8 G1/8 1 l 200 G1/8 G1/8 1 J-HOSE-G1/8-G1/8-300-E l 300 Hoses are sold separately.

G1/8

Parts (Connector) Cat. No. J-G1/8-G1/8-00-E J-G1/8-G1/8F-90-E J-G1/8-G1/8-90-E

G1/8

Cat. No.

Dimensions (mm)

G1/8

Stock

StanStock Screw dard G1/8 l G1/8 l G1/8 l

G1/8

Screw Standard G1/8 G1/8 G1/8

Fig. 1 2 3

Connectors are sold separately.

Piping Method for Hoses and Connectors Machine

GNDL-JE

G1/8

Apply sealant such as commercial sealing tape to the piping connection parts. GNDL-JE type holders have a plug (XP02-E) mounted on the holder back end at shipping. (see fig.1) When piping from the holder back end, mount a grub screw (BT0505-E) on the bottom of the holder for use. (see fig. 2) Fig. 1 Piping from bottom.

Fig. 2 Piping from back end. XP02-E

F26

l = Euro stock = Japan stock

BT0505-E

Recommended Tightening Torque (N·m)

Grooving Tool Holders

GNDL-JE Type

l l l l

l l l l l l l

l l l l

m m m m m m m m m

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

l m m m m m m m m m m m m m

m m

l l m m

l l l m m

l l

l l l

m m

l l l l

m m m m

m m m m m m m m m

H10

l l l l

T2500A

AC530U

Copying / Cut-Off Copying Face / Necking Non Ferrous Metals Application

AC520U

Cermet Carbide

m m

m m m

m m

m m m m m m m m m m

Coated Carbide Shape Figures show right hand tools.

Type CG General Purpose

New

Low Cutting Force Select holders and inserts with the same grooving width (CW).

0,4 0,8 0,8 0,8 0,2 0,2 0,4 0,4 0,4 0,2 0,2 0,2 0,2 0,2 0,4 0,4 0,4 0,4 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 1,5 2,0 2,5 3,0 1,0 1,5 2,0 2,5 3,0 0,2 0,2 0,4 0,4 0,4

3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5

Dimensions (mm)

CW Cat. No. PSI Cutting R L R L R L R L R L Tolerance Width GCM R/L2002 CG 05 m m m m l l 5° 2,0 ±0,03 R/L3002 CG 05 l m m m l l 5° 3,0 ±0,03 R/L4002 CG 05 m m m m l l 5° 4,0 ±0,03

0,2 0,2 0,2

21,1 21,3 26,7

3,6 3,8 4,0

GCM R/L20003 CF 10 R/L30003 CF 10 R/L20003 CF 15 R/L30003 CF 15

0,03 0,03 0,03 0,03

22,4 22,4 22,4 22,4

3,6 3,8 3,6 3,8

AC830P AC520U AC530U AC1030U

ll ll ll ll

Grooving & Parting-Off

Cut-Off

Cat. No.

PSI

Cut-Off

Type

AC425K

Shape

AC830P

Coated Carbide

Grooving / Turning

Application

Inserts for GNDL-JE

10° 10° 15° 15°

2,0 3,0 2,0 3,0

±0,08 ±0,08 ±0,08 ±0,08

F27

Grooving Tool Holders

GNDI Type Internal Grooving

GNDI

Internal

DCON

Internal Grooving

DMIN Min. Bore

H LF

Spare Parts

Use for multi-purpose or profiling insert for turning (wide grooves).

Above figures show right hand tools.

Holders

Grooving & Parting-Off

Cat. No.

F28

GNDI R/L 2532 T 206 GNDI R/L 3240 T 210 GNDI R/L 2532 T 306 GNDI R/L 3240 T 310 GNDI R/L 4050 T 311 GNDI R/L 2532 T 406 GNDI R/L 3240 T 410 GNDI R/L 4050 T 411 GNDI R/L 2532 T 506 GNDI R/L 3240 T 510 GNDI R/L 4050 T 511 GNDI R/L 4050 T 611

Stock

Dimensions (mm)

DCON

DMIN

CDX

l l l l l l l l l l l l

25 32 25 32 40 25 32 40 25 32 40 40

23 30 23 30 38 23 30 38 23 30 38 38

200 250 200 250 300 200 250 300 200 250 300 300

16 26 16 26 31 19 26 31 19 26 31 31

32 40 32 40 50 32 40 50 32 40 50 50

2,0 2,0 3,0 3,0 3,0 4,0 4,0 4,0 5,0 5,0 5,0 6,0

6 10 6 10 11 6 10 11 6 10 11 11

Select holders and inserts with the same grooving width (CW).

l = Euro stock = Japan stock

Min. Bore Groov. Max. Groov. Width Depth (mm) (mm) (mm)

Applicable Insert

□□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□

GCM N20GCM N20GCM N30GCM N30GCM N30GCM N40GCM N40GCM N40GCM N50GCM N50GCM N50GCM N60-

Cap Screw

Spanner

BH0516 BH0616 BH0516

5,0 6,0 5,0

LH030 LH040 LH030

BH0616

6,0

LH040

BH0516

5,0

LH030

BH0616

6,0

LH040

BH0516

5,0

LH030

BH0616

6,0

LH040

BH0616

6,0

LH040

Recommended Tightening Torque (N·m)

Grooving Tool Holders

GNDI Type

Face / Necking Non Ferrous Metals

l l l l

l l l l l l l

l l l l

m m m m m m m m m

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

l m m m m m m m m m m m m m

m m

l l m m

l l l m m

l l

l l l l

m m

l m

l l l l

m m m m

m m m m m m m m m

H10

l l l l

Cermet Carbide T2500A

AC530U

Cat. No.

AC520U

Type

AC425K

Shape

AC830P

Coated Carbide

m m

m m m

m m

m m m m m m m m m m

0,4 0,8 0,8 0,8 0,2 0,2 0,4 0,4 0,4 0,2 0,2 0,2 0,2 0,2 0,4 0,4 0,4 0,4 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 1,5 2,0 2,5 3,0 1,0 1,5 2,0 2,5 3,0 0,2 0,2 0,4 0,4 0,4

3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5

Grooving & Parting-Off

Copying

Copying / Cut-Off

Grooving / Turning

Application

GNDI Inserts

Select holders and inserts with the same grooving width (CW).

F29

Grooving Tool Holders

GNDIS Type Internal Grooving

GNDIS

DMIN Min. Bore

CDX

Internal Grooving

DCON

Internal

CW LH

Above figures show right hand tools.

Spare Parts LT15

Holders

LT20

Stock

Grooving & Parting-Off

Cat. No. GNDIS R/L 1214 T 1526 GNDIS R/L 1214 T 1536 GNDIS R/L 1616 T 1536 GNDIS R/L 1620 T 1546 GNDIS R/L 2025 T 1566 GNDIS R/L 1214 T 2026 GNDIS R/L 1214 T 2036 GNDIS R/L 1616 T 2036 GNDIS R/L 1620 T 2046 GNDIS R/L 2025 T 2066 GNDIS R/L 1214 T 3026 GNDIS R/L 1214 T 3036 GNDIS R/L 1616 T 3036 GNDIS R/L 1620 T 3046 GNDIS R/L 2025 T 3066

Dimensions (mm)

DCON

m m m m m m m m m m m m m m m

12 12 16 16 20 12 12 16 16 20 12 12 16 16 20

11 11 15 15 19 11 11 15 15 19 11 11 15 15 19

150 150 160 160 180 150 150 160 160 180 150 150 160 160 180

30 9,0 30 10,0 35 11,5 40 14,5 40 19,0 30 9,0 30 10,0 35 11,5 40 14,5 40 19,0 30 9,0 30 10,0 35 11,5 40 14,5 40 19,0

Select holders and inserts with the same grooving width (CW).

Min. Bore (mm)

Groov. Max. Groov. Width Depth (mm) (mm)

DMIN

CDX

14 14 16 20 25 14 14 16 20 25 14 14 16 20 25

1,5 1,5 1,5 1,5 1,5 2,0 2,0 2,0 2,0 2,0 3,0 3,0 3,0 3,0 3,0

2,6 3,6 3,6 4,6 6,6 2,6 3,6 3,6 4,6 6,6 2,6 3,6 3,6 4,6 6,6

Applicable Insert GXM N150005S GF GXM N150005S GF GXM N150005S GF GXM N150005S GF GXM N150005S GF GXM N2002SGXM N2002SGXM N2002SGXM N2002SGXM N2002SGXM N3002SGXM N3002SGXM N3002SGXM N3002SGXM N3002S-

□□ □□ □□ □□ □□ □□ □□ □□ □□ □□

Cap Screw

Spanner

BFTX0409N 3,4

LT15

BFTX0511N 5,0

LT20

BFTX0409N 3,4

LT15

BFTX0511N 5,0

LT20

BFTX0409N 3,4

LT15

BFTX0511N 5,0

LT20

Only GXM inserts can be used.

Coated Carbide Shape

Type

Low Cutting Force

Select holders and inserts with the same grooving width (CW).

F30

l = Euro stock = Japan stock

Cat. No.

AC520U

AC1030U

GXM N2002S ML N3002S ML

m m

GXM N150005S GF N2002S GF N3002S GF

m m

m m m

Dimensions (mm) CW Cutting Tolerance Width 2,0 ±0,03 3,0 ±0,03

0,2 0,2

11,1 11,1

3,1 3,1

1,5 2,0 3,0

0,05 0,2 0,2

11,1 11,1 11,1

3,1 3,1 3,1

Low Feed

Grooving

Grooving / Application Turning

GNDIS Inserts

±0,03 ±0,03 ±0,03

GCM and GCG inserts are not compatible.

Recommended Tightening Torque (N·m)

Grooving Tool Holders

GNDN Type Necking

Necking 45°

MX AP

APMX2

GNDN

DMIN

Necking

APMX2

Above figures show right hand tools.

Spare Parts

Holders Cat. No.

Min. Bore (mm)

Dimensions (mm)

Groov. Width (mm) APMX APMX2

LF WF HF LH WF2 DMIN

m m m m m m m m m m

20 20 20 20 20 25 25 25 25 25

125 125 125 125 125 150 150 150 150 150

2,0 3,0 4,0 5,0 6,0 2,0 3,0 4,0 5,0 6,0

23 23 24 25 25 28 28 29 30 30

20 20 20 20 20 25 25 25 25 25

30 30 32 35 35 30 30 32 35 35

3,0 3,0 4,0 5,0 5,0 3,0 3,0 4,0 5,0 5,0

20 20 30 30 30 20 20 30 30 30

1,5 2,0 3,0 3,5 4,0 1,5 2,0 3,0 3,5 4,0

0,64 0,79 1,29 1,44 1,59 0,64 0,79 1,29 1,44 1,59

Applicable Insert

Cap Screw

GCM N2010 RN GCM N3015 RN GCM N4020 RN GCM N5025 RN GCM N6030 RN GCM N2010 RN GCM N3015 RN GCM N4020 RN GCM N5025 RN GCM N6030 RN

Spanner

BX0520 5,0 LH040

Grooving & Parting-Off

GNDN R/L2020 K 215-020 GNDN R/L2020 K 320-020 GNDN R/L2020 K 430-030 GNDN R/L2020 K 535-030 GNDN R/L2020 K 640-030 GNDN R/L2525 M 215-020 GNDN R/L2525 M 320-020 GNDN R/L2525 M 430-030 GNDN R/L2525 M 535-030 GNDN R/L2525 M 640-030

Stock

Select holders and inserts with the same grooving width (CW).

General Purpose

Cat. No. GCM N2010 RN N3015 RN N4020 RN N5025 RN N6030 RN

AC530U

Type

m m m m

m m m m m

AC830P

Shape

AC520U

Coated Carbide AC425K

Face / Necking

Application

GNDN Inserts Dimensions (mm) CW Cutting Tolerance Width 2,0 ±0,03 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03

1,0 1,5 2,0 2,5 3,0

21,7 22,4 28,0 28,1 28,1

3,6 3,8 4,0 4,1 4,5

Select holders and inserts with the same grooving width (CW).

F31

Grooving Tool Holders

GNDF Type Face Grooving

Face Grooving

CDX

WF CW

GNDF Face

Max. Dia.

Min. Dia. Work diameters in the stock indicate external diameters of face grooving.

Spare Parts

DC (Work Diameter)

Use for multi-purpose or profiling insert for turning (wide grooves).

Above figures show right hand tools.

Holders

Grooving & Parting-Off

Cat. No. GNDF R/L 2020 K 312-035 GNDF R/L 2020 K 312-040 GNDF R/L 2020 K 318-050 GNDF R/L 2020 K 318-065 GNDF R/L 2020 K 318-090 GNDF R/L 2020 K 318-140 GNDF R/L 2020 K 318-180 GNDF R/L 2020 K 418-040 GNDF R/L 2020 K 423-050 GNDF R/L 2020 K 423-065 GNDF R/L 2020 K 423-085 GNDF R/L 2020 K 423-125 GNDF R/L 2020 K 423-180 GNDF R/L 2020 K 423-280 GNDF R/L 2020 K 523-050 GNDF R/L 2020 K 523-065 GNDF R/L 2020 K 523-085 GNDF R/L 2020 K 523-125 GNDF R/L 2020 K 523-180 GNDF R/L 2020 K 523-280 GNDF R/L 2020 K 623-050 GNDF R/L 2020 K 623-070 GNDF R/L 2020 K 623-100 GNDF R/L 2020 K 623-180 GNDF R/L 2020 K 623-280 GNDF R/L 2525 M 312-035 GNDF R/L 2525 M 312-040 GNDF R/L 2525 M 318-050 GNDF R/L 2525 M 318-065 GNDF R/L 2525 M 318-090 GNDF R/L 2525 M 318-140 GNDF R/L 2525 M 318-180 GNDF R/L 2525 M 418-040 GNDF R/L 2525 M 423-050 GNDF R/L 2525 M 423-065 GNDF R/L 2525 M 423-085 GNDF R/L 2525 M 423-125 GNDF R/L 2525 M 423-180 GNDF R/L 2525 M 423-280 GNDF R/L 2525 M 523-050 GNDF R/L 2525 M 523-065 GNDF R/L 2525 M 523-085 GNDF R/L 2525 M 523-125 GNDF R/L 2525 M 523-180 GNDF R/L 2525 M 523-280 GNDF R/L 2525 M 623-050 GNDF R/L 2525 M 623-070 GNDF R/L 2525 M 623-100 GNDF R/L 2525 M 623-180 GNDF R/L 2525 M 623-280

Stock

Work Dia. (mm)

Dimensions (mm)

Groov. Max. CutWidth off Dia. (mm) (mm)

WF HF

CDX

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25

125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150

20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25

35,6 35,6 41,6 41,6 41,6 41,6 41,6 41,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 35,6 35,6 41,6 41,6 41,6 41,6 41,6 41,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6

35–45 40–55 50–70 65–100 90–150 140–200 180–300 40–55 50–70 65–90 85–130 125–200 180–300 280–1000 50–70 65–90 85–130 125–200 180–300 280–1000 50–75 70–110 100–200 180–300 280–1000 35–45 40–55 50–70 65–100 90–150 140–200 180–300 40–55 50–70 65–90 85–130 125–200 180–300 280–1000 50–70 65–90 85–130 125–200 180–300 280–1000 50–75 70–110 100–200 180–300 280–1000

3,0 3,0 3,0 3,0 3,0 3,0 3,0 4,0 4,0 4,0 4,0 4,0 4,0 4,0 5,0 5,0 5,0 5,0 5,0 5,0 6,0 6,0 6,0 6,0 6,0 3,0 3,0 3,0 3,0 3,0 3,0 3,0 4,0 4,0 4,0 4,0 4,0 4,0 4,0 5,0 5,0 5,0 5,0 5,0 5,0 6,0 6,0 6,0 6,0 6,0

12 12 18 18 18 18 18 18 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 12 12 18 18 18 18 18 18 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23

20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25

Applicable Insert

Cap Screw

Spanner

GCM N30-

□□

BX0520 5,0

LH040

GCM N40-

□□

BX0520 5,0

LH040

GCM N50-

□□

BX0520 5,0

LH040

GCM N60-

□□

BX0520 5,0

LH040

GCM N30-

□□

BX0520 5,0

LH040

GCM N40-

□□

BX0520 5,0

LH040

GCM N50-

□□

BX0520 5,0

LH040

GCM N60-

□□

BX0520 5,0

LH040

Select holders and inserts with the same grooving width (CW).

F32

l = Euro stock = Japan stock

Recommended Tightening Torque (N·m)

Grooving Tool Holders

GNDF Type

GCM N3004 MG N4008 MG N5008 MG General Purpose N6008 MG GCM N3002 ML ML N4004 ML CW=<4mm N5004 ML CW=>5mm Low Feed N6004 ML GCM N3002 GG GG N4002 GG N5002 GG N6002 GG GCM N3004 GG N4004 GG N5004 GG General Purpose N6004 GG GCM N3002 GL GL N4002 GL N5002 GL Low Feed N6002 GL GCM N3002 GF GF N4002 GF N5002 GF Low Cutting Force N6002 GF GCM N3015 RN RN N4020 RN N5025 RN General Purpose N6030 RN GCG N3002 GA GA N4004 GA N5004 GA General Purpose N6004 GA MG

l l l l l l l l

m m m m m m m m m m m m m m m m m m m m

l l l l l l l l l l l l l l l l l l l l l l l l

m m

l l m m

l l m m m m m m

m m m m

l l l l m m m m

m m m m

H10

l l l l l l l l l l

Cermet Carbide T2500A

AC530U

Cat. No.

AC520U

Type

AC425K

Shape

AC830P

Coated Carbide

m m

m m m m

Dimensions (mm) CW Cutting Tolerance Width 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03 3,0 ±0,025 4,0 ±0,025 5,0 ±0,025 6,0 ±0,025

0,4 0,8 0,8 0,8 0,2 0,4 0,4 0,4 0,2 0,2 0,2 0,2 0,4 0,4 0,4 0,4 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 1,5 2,0 2,5 3,0 0,2 0,4 0,4 0,4

21,1 26,4 26,4 26,4 21,1 26,4 26,4 26,4 21,1 26,4 26,4 26,4 21,1 26,4 26,4 26,4 21,1 26,4 26,4 26,4 21,1 26,4 26,4 26,4 22,4 28,0 28,1 28,1 21,1 26,4 26,4 26,4

3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5

Grooving & Parting-Off

Non Ferrous Face / Metals Necking

Copying / Cut-Off

Grooving / Turning

Application

Inserts for GNDF

Select holders and inserts with the same grooving width (CW).

F33

Grooving Tool Holders

GNDFS Type

Face Grooving L-Styled (Non-Adjustable Type)

GNDFS

Face

Face Grooving

Max. Dia (Outer) Min. Bore (Outer) Min. Bore (Inner )

Use the multi-purpose copying inserts for turning (wide grooves).

Spare Parts

(Work Diameter)

Above figures show right hand tools.

Holders Cat. No.

Grooving & Parting-Off

WF HF LH

Min. Groov. Max. Groov. Work Dia. Bore Ø Width Depth (mm) (mm) (mm) Inner DC (mm) CW CDX

25 25 25 25 25 32 32 32 32 32 25 25 25 25 25 32 32 32 32 32

150 150 150 150 150 170 170 170 170 170 150 150 150 150 150 170 170 170 170 170

47 47 47 47 47 54 54 54 54 54 47 47 47 47 47 54 54 54 54 54

70–100 100–200 180–300 280–1000 >450 70–100 100–200 180–300 280–1000 >450 70–100 100–200 180–300 280–1000 >450 70–100 100–200 180–300 280–1000 >450

Stock L

GNDFS R/L2525M 620 070 GNDFS R/L2525M 620 100 GNDFS R/L2525M 620 180 GNDFS R/L2525M 620 280 GNDFS R/L2525M 620 450 GNDFS R/L3232P 620 070 GNDFS R/L3232P 620 100 GNDFS R/L3232P 620 180 GNDFS R/L3232P 620 280 GNDFS R/L3232P 620 450 GNDFS R/L2525M 820 070 GNDFS R/L2525M 820 100 GNDFS R/L2525M 820 180 GNDFS R/L2525M 820 280 GNDFS R/L2525M 820 450 GNDFS R/L3232P 820 070 GNDFS R/L3232P 820 100 GNDFS R/L3232P 820 180 GNDFS R/L3232P 820 280 GNDFS R/L3232P 820 450

Dimensions (mm)

25 25 25 25 25 32 32 32 32 32 25 25 25 25 25 32 32 32 32 32

25 25 25 25 25 25 25 25 25 25 30 30 30 30 30 30 30 30 30 30

58 88 168 268 438 58 88 168 268 438 54 84 164 264 434 54 84 164 264 434

6,0 6,0 6,0 6,0 6,0 6,0 6,0 6,0 6,0 6,0 8,0 8,0 8,0 8,0 8,0 8,0 8,0 8,0 8,0 8,0

20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

Applicable Insert

Cap Screw

Spanner

□ N60-□□

BX0520

5,0 LH040

□ N60-□□

BX0620

6,0 LH050

GCM N80-

□□

BX0620

6,0 LH050

GCM N80-

□□

BX0620

6,0 LH050

Select holders and inserts with the same grooving width (CW).

General Purpose

ML Low Feed

General Purpose

Low Feed

GF Low Cutting Force

Non Ferrous Face / Metals Necking

RN General Purpose

GCM N6008 MG N8008 MG GCM N6004 ML N8004 ML GCM N6002 GG N6004 GG N8004 GG GCM N6002 GL N8004 GL GCM N6002 GF N8002 GF N8004 GF GCM N6030 RN

GCG N6004 GA

l l l l

m m m m m m m m m

l l l l l l l l l l l l

m m m

l m m m m m m

l m

m m m

H10

l l l

Cermet Carbide T2500A

AC530U

Cat. No.

AC520U

Type

AC425K

Shape

AC830P

Coated Carbide

Copying / Cut-Off

Grooving / Application Turning

Inserts for GNDFS

Dimensions (mm) CW Cutting Tolerance Width 6,0 ±0,03 8,0 ±0,04 6,0 ±0,03 8,0 ±0,04 6,0 ±0,03 6,0 ±0,03 8,0 ±0,04 6,0 ±0,03 8,0 ±0,04 6,0 ±0,03 8,0 ±0,04 8,0 ±0,04 6,0 ±0,03

0,8 0,8 0,4 0,4 0,2 0,4 0,4 0,2 0,4 0,2 0,2 0,4 3,0

26,4 28,75 26,4 28,75 26,4 26,4 28,75 26,4 28,75 26,4 28,75 28,75 28,1

4,5 6,0 4,5 6,0 4,5 4,5 6,0 4,5 6,0 4,5 6,0 6,0 4,5

6,0 ±0,025 0,4

26,4

4,5

General Purpose

Select holders and inserts with the same grooving width (CW).

F34

l = Euro stock = Japan stock

Recommended Tightening Torque (N·m)

Grooving Tool Holders

GND Type Application Examples 20CrMo5, Automotive Part, Face Profiling

C53, Cam Shaft Grooving / Finishing (Contin. to Heavy Interrupted) - Higher rigidity - Vibration reduction - Chip control - Fracture resistance

Ø 50

Target:

- Higher rigidity - Vibration reduction - Chip control - Wear resistance performance

Ø 36

Target:

Holder:

GNDF R2525M 423-125

Holder:

GNDM L2525M 618

Insert:

GCM N4020 RG

Insert:

GCM N6030 RG

4 mm

Grooving width:

6 mm

Grooving width:

Cutting conditions: vc= 200 m/min f = 0,14 mm/rev wet

Cutting conditions: vc= 130 m/min f = 0,36 mm/rev wet

C48, Machine Part, Cut-Off

34CrMo4, Crank, Cut-Off - Higher rigidity - Vibration reduction - Chip control

GND

Chipping / Large Wear Conventional Tool

Ø12

Holder:

GNDL R2525M 320

Holder:

GNDL R2525M 320

Insert:

GCM N3002 GG

Insert:

GCM N3002 GG

3 mm

Grooving width:

3 mm

Grooving width: Normal Wear

Ø 85,0

Target:

- Higher rigidity - Vibration reduction - Fracture resistance

Ø 30,3

Target:

Cutting conditions: n = 1600 min-1 vc= 200 m/min f = 0,05 mm/rev wet

GND

0,30mm/rev

Conventional Tool

Cutting conditions: vc= 115 m/min f = 0,30 mm/rev wet

0,08mm/rev Feed Rate (mm/rev)

Improved efficiency Stable machining free of vibration Stable chip control

X40CrVMo5-1, (45-48HRC), Machine Part, Cut-Off

20Cr4, Gear Shaft, Grooving / Pocketing Ø 44,0

Target:

Ø48

- Higher rigidity - Vibration reduction - Chip control

Ø 56,8

Stable machining free of vibration! Excellent fracture resistance Stable fracture resistance

Target: - Higher rigidity - Vibration reduction - Chip control

Holder:

GNDL R2525M 425

Holder:

GNDM R2020K 518

Insert:

GCM N4002 GG

Insert:

GCM N5008 MG

Grooving width:

2. Finishing

4 mm

Cutting conditions: vc= 50 m/min f = 0,03 mm/rev wet

Stable machining free of vibration! Excellent chip control using the GND type. No more unexpected breakage!

1. Roughing

Grooving & Parting-Off

Ø40

Stable machining free of vibration! Excellent fracture resistance Stable chip control

Ø12

Stable machining free of vibration! Excellent chip control using the GND type.

Grooving width: 5 mm Cutting conditions: vc= 150 m/min f = 0,1 mm/rev wet

Stable machining free of vibration! Excellent chip control using the GND type.

F35

ISO-PSC Polygon Modular

GND Grooving System GNDCM

PSC

CDX

External Grooving

External

General Features New grades and chipbreakers have been added to the already established GND grooving system with polygon shank and a flexible and economical cassette system for inserts. An array of chipbreakers improves the efficiency in chip control in various applications such as grooving, turning, profiling and cut-off.

Advantages GND inserts for soft grooving from 2,0 - 6,0 mm width Expanded grade selection with 9 different chipbreakers for a wide application range Provides excellent chip control Achieves stable long tool life

Grooving & Parting-Off

Cassette Cat. No.

CW (mm)

GNDCM R/L 212 GNDCM R/L 312 GNDCM R/L 418 GNDCM R/L 518 GNDCM R/L 618

l l l l l

2 3 4 5 6

CDX (mm) GCM GCM GCM GCM GCM

12 18

Tightening Torque (N·m)

Cap Screw

Inserts

□20-□□ □30-□□ □40-□□ □50-□□ □60-□□

Spanner

5,0 BX0512

LH040 6,0

Holder

Style Straight L-Style

Note: The right handed PSC40/50GM90R holder needs a left cassette. The left handed PSC40/50GM90L holder needs a right cassette.

Cat. No.

PSC40GM00 R/L PSC50GM00 R/L PSC40GM90 R/L PSC50GM90 R/L

l l l l

DCSFMS (mm) 40 50 40 50

WF (mm) 22 27 42* 47*

LF (mm) 80* 52,5 55,0

Shank Diameter (DCSFMS)

Cap Screw

Tightening Torque (N·m)

Spanner

BFTX0619N

7,5

LT25

* Dimension when using radial grooving cassettes.

Identification Details - Polygon-Toolholder PSC 40 G M Polygonshank

DCSFMS

PSC__GM90 (L-style)

DCSFMS

PSC__GM00 (straight)

External Multi-Purpose

Application

Style 00 = Straight 90 = L-Style

Holder Design R = Right L = Left

Application

Holder Design R = Right L = Left

Grooving Width

Max. Grooving Depth

Series Symbol GND

Identification Details - Cassette

F36

GND

Series Symbol GND

Cassette

l = Euro stock = Japan stock

External Multi-Purpose

Recommended Tightening Torque (N·m)

ISO-PSC Polygon Modular

GND Grooving System

PSC

Grooving / Turning

0,10

General Purpose

0,05

Low Feed

0,10

Copying / Cut-Off

Copying

General Purpose 0,10

Low Feed

Low Cutting Force 0,05

General Purpose

Face / Necking

0,05

General Purpose

Non Ferrous Metals

General Purpose

l l l l

l l l l l l l

l l l l

l m m m m m m m m m m m m m

m m

l l m m

l l l m m

l l

l l l l

m m

l m

l l l l

m m m m

m m m m m m m m

m m m m m m m m m

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

H10

l l l l

m m

m m m

m m

m m m m m m m m m m

0,4 0,8 0,8 0,8 0,2 0,2 0,4 0,4 0,4 0,2 0,2 0,2 0,2 0,2 0,4 0,4 0,4 0,4 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 1,5 2,0 2,5 3,0 1,0 1,5 2,0 2,5 3,0 0,2 0,2 0,4 0,4 0,4

3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5

Grooving & Parting-Off

GCM N3004 MG N4008 MG N5008 MG N6008 MG GCM N2002 ML N3002 ML 20° N4004 ML N5004 ML N6004 ML GCM N2002 GG N3002 GG N4002 GG N5002 GG N6002 GG 20° GCM N3004 GG N4004 GG N5004 GG N6004 GG GCM N2002 GL N3002 GL N4002 GL 20° N5002 GL N6002 GL N2002 GF N3002 GF N4002 GF 30° N5002 GF N6002 GF GCM N3015 RG N4020 RG 25° N5025 RG N6030 RG GCM N2010 RN N3015 RN N4020 RN 25° N5025 RN N6030 RN GCG N2002 GA N3002 GA N4004 GA N5004 GA N6004 GA 15°

Cermet Carbide T2500A

Coated Carbide Cat. No.

AC530U

Cross section of cutting edge

AC520U

Type

AC425K

Shape

AC830P

Application

Inserts

Application

Select holders and inserts with the same grooving width (CW).

Shape

Cut-Off

Figures show right hand tools.

Type CG

PSI

General Purpose New Low Cutting Force

Cross section of cutting edge

Coated Carbide Cat. No. R/L

Dimensions (mm)

CW PSI Cutting Tolerance R L R L R L R L R L Width GCM 2002 CG 05 m m m m l l 5° 2,0 ±0,03 3002 CG 05 l m m m l l 5° 3,0 ±0,03 25° 4002 CG 05 m m m m l l 5° 4,0 ±0,03

□ □ □ GCM□20003 CF 10 □30003 CF 10 25° □20003 CF 15 □30003 CF 15

AC830P AC520U AC530U AC1030U

ll ll ll ll

10° 10° 15° 15°

2,0 3,0 2,0 3,0

±0,08 ±0,08 ±0,08 ±0,08

0,2 0,2 0,2

21,1 21,3 26,7

3,6 3,8 4,0

0,03 0,03 0,03 0,03

22,4 22,4 22,4 22,4

3,6 3,8 3,6 3,8

F37

ISO-PSC Polygon Modular

GND Grooving System New GNDCF Face Grooving

Face

PSC

DC Work Diameter (mm)

Max. Dia. Ø Min. Dia. Ø

CDX CW

Work diameters in the stock indicate external diameters of face grooving.

Above figures show right hand tools.

Grooving & Parting-Off

Cassette Cat. No.

GNDCF R/L 312-040 GNDCF R/L 315-050 GNDCF R/L 315-065 GNDCF R/L 318-090 GNDCF R/L 318-140 GNDCF R/L 418-040 GNDCF R/L 418-050 GNDCF R/L 418-065 GNDCF R/L 418-085 GNDCF R/L 418-125 GNDCF R/L 418-180 GNDCF R/L 518-050 GNDCF R/L 518-065 GNDCF R/L 518-085 GNDCF R/L 518-125 GNDCF R/L 518-180 GNDCF R/L 618-050 GNDCF R/L 618-070 GNDCF R/L 618-100 GNDCF R/L 618-180 GNDCF R/L 618-280

l l l l

q q q q q q q q q q q q

CW Diameter Range (mm) (mm)

40–200

40–300

50–300

50–1000

DC (mm)

CDX (mm)

40–55 50–70 65–100 90–150 140–200 40–55 50–70 65–90 85–130 125–200 180–300 50–70 65–90 85–130 125–200 180–300 50–75 70–110 100–200 180–300 280–1000

12 15 15 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18

Inserts

□ N30-□□

□ N40-□□

Cap Screw

Tightening Torque Spanner (N·m)

5,0

BX0512 GC

□ N50-□□

□ N60-□□

LH040 6,0

Holder

DCSFMS

PSC__GM90 (L-style)

DCSFMS

PSC__GM00 (straight)

Note: The right handed PSC40/50GM90R holder needs a left cassette. The left handed PSC40/50GM90L holder needs a right cassette.

Style Straight L-Style

Cat. No.

PSC40GM00 R/L PSC50GM00 R/L PSC40GM90 R/L PSC50GM90 R/L

l l l l

DCSFMS (mm) 40 50 40 50

WF (mm) 22 27 43* 48*

LF (mm) 81* 52,5 55,0

Shank Diameter (DCSFMS)

Series Symbol GND

Identification Details - Cassette

F38

Tightening Torque (N·m)

Spanner

BFTX0619N

7,5

LT25

* Dimension when using face grooving cassettes.

Identification Details - Polygon-Toolholder PSC 40 G M Polygonshank

Cap Screw

External Multi-Purpose

Application

Style 00 = Straight 90 = L-Style

Holder Design R = Right L = Left

GND

Series Symbol GND

Cassette

Application Face Grooving

Holder Design R = Right L = Left

Grooving Width

Max. Grooving Depth

l = Euro stock = Japan stock

q = Delivery on request

Recommended Tightening Torque (N·m)

ISO-PSC Polygon Modular

GND Grooving System

PSC

l l l l l l l l

m m m m m m m m m m m m m m m m m m m m

l l l l l l l l l l l l l l l l l l l l l l l l

m m

l l m m

l l m m m m m m

m m m m

l l l l m m m m

m m m m

H10

l l l l l l l l l l

Cermet Carbide T2500A

AC530U

Cat. No.

AC520U

Type

AC425K

Shape

AC830P

Coated Carbide

m m

m m m m

0,4 0,8 0,8 0,8 0,2 0,4 0,4 0,4 0,2 0,2 0,2 0,2 0,4 0,4 0,4 0,4 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 1,5 2,0 2,5 3,0 0,2 0,4 0,4 0,4

21,1 26,4 26,4 26,4 21,1 26,4 26,4 26,4 21,1 26,4 26,4 26,4 21,1 26,4 26,4 26,4 21,1 26,4 26,4 26,4 21,1 26,4 26,4 26,4 22,4 28,0 28,1 28,1 21,1 26,4 26,4 26,4

3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5

Grooving & Parting-Off

Non Ferrous Face / Metals Necking

Copying / Cut-Off

Grooving / Turning

Application

Inserts

Select holders and inserts with the same grooving width (CW).

F39

SumiTurn B-Groove Insert

TGA-BF Type

Characteristics ● Outstanding chip control when grooving ● Excellent chip control when finishing wide grooves using axial feed ● Grooving inserts from 1,5–4,5 mm wide ● Grade AC530U with Super ZX ultra hard coating for steels, stainless steels and cast iron increases productivity and extends tool life

External Grooving

Figures show right hand tools.

5°

GWC R/L 1010-3 GWC R/L 1212-3 GWC R/L 1616-3 GWC R/L 2020-3 GWC R/L 2525-3 GWC R/L 2020-15 GWC R/L 2020-25 GWC R/L 2020-35 GWC R/L 2525-15 GWC R/L 2525-25 GWC R/L 2525-35

Stock R L m m

l m m

l l l l l l

Dimensions (mm) B LF WF HF 10 125 10 10 12 125 12 12 16 125 16 16 20 125 25 20 20 150 30 25 20 125 25 20 20 125 25 20 20 125 25 20 25 150 30 25 25 150 30 25 25 150 30 25

H 10 12 16 20 25 20 20 20 25 25 25

m m m m

l l l l l l l

Fig. 2 2 3 1 1 1 1 1 1 1 1

Grooving Width Maximum Applicable Grooving Insert Group Screw Wrench Clamp Screw Wrench CW (mm) Depth (mm) No. 0,33–2,80 0,8–2,5 u BFTX 0,33–2,80 0,8–2,5 – – – u 0409N 3,4 TRX15 0,33–2,80 0,8–2,5 u BFTX 0,33–2,80 0,8–2,5 CCM 6B WB 6-20 u 3,4 TRX15 LT20 -L/R -T/TL 0,33–2,80 0,8–2,5 u 0409N v 1,25–1,45 2,0 w 1,50–2,30 3,5 BFTX  2,50–4,80 5,0 CCM 8U WB 8-22 5,0 TRX20 LT27 v 0511N -L/R -T/TL 1,25–1,45 2,0 w 1,50–2,30 3,5  2,50–4,80 5,0

2°

5° WF

External Grooving

The rake angle R varies depending on the insert grade. For details, see the table at the lower part of page F39. Figures show right hand tools.

Spare Parts

Rake Angle: R

Right handed tool holders are applicable with left handed inserts (TGA-L).

Cat. No. GWCS R/L 2020-3 GWCS R/L 2525-3 GWCS R/L 2020-15 GWCS R/L 2020-25 GWCS R/L 2020-35 GWCS R/L 2525-15 GWCS R/L 2525-25 GWCS R/L 2525-35

F40

Right handed tool holders are applicable with left handed inserts (TGA-L).

GWCS

Holders

5°

l = Euro stock = Japan stock

Stock R L

m m m m

m m m m m m m

H 20 25 20 20 20 25 25 25

Dimensions (mm) B LF WF 20 125 25 25 150 30 20 125 27 20 125 27 20 125 27 25 150 32 25 150 32 25 150 32

HF 20 25 20 20 20 25 25 25

Grooving Width Maximum Applicable Grooving Insert Group Screw Wrench Clamp Screw Wrench CW (mm) Depth (mm) No. BFTX 0,33–2,80 0,8–2,5 CCM 6B WB 6-20 u 3,4 TRX15 LT20 -L/R -T/TL 0,33–2,80 0,8–2,5 u 0409N 1,25–1,45 2,0 v 1,50–2,30 3,5 w BFTX 2,50–4,80 5,0  CCM 8U WB 8-22 5,0 TRX20 LT27 -L/R -T/TL 1,25–1,45 2,0 v 0511N w 1,50–2,30 3,5  2,50–4,80 5,0 h

Cat. No.

Spare Parts

The rake angle R varies depending on the insert grade. For details, see the table at the lower part of page F39.

Grooving & Parting-Off

Holders

Rake Angle: R

5°

2°

Rake Angle: R

2°

Fig. 3

External Grooving

GWC

Fig. 2

Fig. 1

q = Delivery on request

Recommended Tightening Torque (N·m)

SumiTurn B-Groove Holders

GWC/GWCS/GWCI ISO-PSC Polygon Modular

Holder

Cassette Cat. No.

Grooving Grooving Depth Width (mm) (mm) 3,9 l l 1,5–2,3 5,4 l l 2,5–4,5 R

GWCCM R/L 25 GWCCM R/L 35

PSC 40 GM00 R/L PSC 50 GM00 R/L PSC 40 GM90 R/L PSC 50 GM90 R/L

l l l l

Insert Screw

Spanner

Cat. No.

PSC

Insert

□ □□□ BF □ □□□ BF

TGA 4 TGA 4

BFTX0511N

F Ø L (mm) (mm) (mm) 40 50 40 50

22 27 42 47

Spring

TRX20

5,0

Cap Screw

Spanner

80,0 80,0 52,5 55,0

BFTX0619N 7,5

LT25

Clamp Finger

Cap Screw

Spanner

SCP4A

LH030

3,0

Internal Grooving 14°

GWCI

DMIN

DCON

The rake angle R varies depending on the insert grade. For details, see the table at the lower part of page F39.

Internal Grooving

2°

Figures show right hand tools.

Spare Parts

Rake Angle: R

Right handed tool holders are applicable with left handed inserts (TGA-L).

Dimensions (mm) Stock R L DMIN DCON LF H HF 35 25 100 23 11,5 q q 40 32 250 30 15,0 q q

Cat. No. GWCI R/L 325 GWCI R/L 432

15° (IC)12,70

Fig. 1

CW±0,025

RE RE

CDX

Inserts

4,76

Fig. 2 E2

Notice: Please note the cutting edge position E2, for grooving widths below 1,85 mm..

(Note 2) Figures show right hand tools.

Applicable Dimensions (mm) Coated & AC530U ( ) CDX: presents max. depth Fig. holder Cat. No. insert group R L CW CDX RE E2 v TGA R/L 4140BF01 m m 1,40 2,5 (2,0-1,7) 0,1 0,300 2 TGA R/L 4150BF 0,250 l l 1,50 m m 1,65 TGA R/L 4165BF 0,175 3,9 2 m m 1,75 TGA R/L 4175BF 0,125 External m m 1,85 TGA R/L 4185BF 0,2 0,075 w (3,5) TGA R/L 4200BF l l 2,00 Internal m m 2,20 0 1 TGA R/L 4220BF (2,5) m m 2,30 TGA R/L 4230BF TGA R/L 4250BF l l 2,50 m m 2,65 TGA R/L 4265BF m m 2,70 TGA R/L 4270BF m m 2,80 TGA R/L 4280BF TGA R/L 4300BF l l 3,00 0,3 m m 3,20 TGA R/L 4320BF 5,4 m m TGA R/L 4330BF 3,30 TGA R/L 4350BF l l 3,50 External 0 1  m m 3,70 TGA R/L 4370BF (5,0) m m 3,90 Internal TGA R/L 4390BF (2,5) TGA R/L 4400BF l l 4,00 m m 4,10 TGA R/L 4410BF m 4,20 TGA R/L 4420BF 0,4 m m 4,30 TGA R/L 4430BF m m 4,40 TGA R/L 4440BF TGA R/L 4450BF l l 4,50

) Please select applicable inserts for the holders by using matching group numbers.

WF 17,5 17,5

Grooving width CW (mm) 0,33–2,80 1,25–4,80

Maximum Grooving Depth (mm)

Applicable Insert Group No.

Screw

Wrench

u vw

BFTX0409N 3,4 BFTX0511N 5,0

TRX 15 TRX 20

0,8–2,0 2,0–2,5

Recommended Cutting Conditions

Grooving & Parting-Off

Holders

Feed direction

Grooving Wet condition is recommended.

Work Material

General Steel

Cutting speed (m/min) Groove width (mm) Feed rate (mm/rev) Ext. Int.

Depth of cut (mm)

Stainless Steel

50–180 50–160 1,5–2,3 2,5–3,3 3,5–4,5 0,03–0,12 0,04–0,12 0,05–0,12 –3,5 –5,0 –5,0 –2,5

Axial Feed

Feed direction for axial feed Wet condition is recommended.

Work Material Cutting speed (m/min) Feed rate (mm/rev) Depth of cut (mm)

Stainless Steel

General Steel

50–180 50–160 0,03–0,10 0,05–0,10 0,07–0,12 –0,3 –0,5 –0,7

Rake Angle with a Holder Fitted (E) Grooving External GMC, GWCS Internal GMCI

AC530U

T3000Z T1500A BN2000 DA2200

10°

20°

10°

5°

0°

10°

1°

11°

1°

–4°

–9°

1°

F41

SumiTurn Groove Insert

TGA Type Inserts

Grade

Cutting Edge Honing

15°

Sharp

25°

Coated Cermet

T3000Z

Honing

15°

Cermet

T1500A

Sharp

10°

SUMIBORON

BN2000

K-Land

5°

SUMIDIA

DA2200

Sharp

15°

Carbide

GAN

AC530U

Coated Carbide

CDX

GAN CW ±0,025 RE RE

* See page F39 for the rake angle with a holder fitted.

This figure shows right handed tools.

Dimensions (mm)

Cat. No.

(The part numbers of T1500A end with E)

Grooving & Parting-Off

TGA R/L 3033 (E) TGA R/L 3050 (E) TGA R/L 3075 (E) R/L 3095 (E) R/L 3100 (E) R/L 3110 (E) R/L 3125 (E) R/L 3135 (E) R/L 3145 (E) R/L 3150 (E) R/L 3165 (E) R/L 3175 (E) R/L 3185 (E) TGA R/L 3200 (E) R/L 3220 (E) R/L 3230 (E) R/L 3250 (E) R/L 3265 (E) R/L 3270 (E) R/L 3280 (E) TGA R/L 4125 (E) R/L 4145 (E) TGA R/L 4150 (E) R/L 4165 (E) R/L 4175 (E) R/L 4185 (E) R/L 4200 (E) R/L 4220 (E) R/L 4230 (E) TGA R/L 4250 (E) R/L 4265 (E) R/L 4270 (E) R/L 4280 (E) R/L 4300 (E) R/L 4320 (E) R/L 4330 (E) TGA R/L 4350 (E) R/L 4370 (E) R/L 4390 (E) R/L 4400 (E) R/L 4410 (E) R/L 4420 (E) R/L 4430 (E) R/L 4440 (E) R/L 4450 (E) R/L 4480 (E)

AC530U R

H1 R

T3000Z T1500A BN2000 DA2200 L

– –

m m

– –

m m

* See the group numbers of GWC, GWCS and GWCI types on page F38 and F39 to find applicable holders. Inserts and holders that have corresponding group numbers can be used together.

F42

= Japan stock

Max. Groove Depth External Internal

0,33 0,50 0,75 0,95 1,00 1,10 1,25 1,35 1,45 1,50 1,65 1,75 1,85 2,00 2,20 2,30 2,50 2,65 2,70 2,80 1,25 1,45 1,50 1,65 1,75 1,85 2,00 2,20 2,30 2,50 2,65 2,70 2,80 3,00 3,20 3,30 3,50 3,70 3,90 4,00 4,10 4,20 4,30 4,40 4,50 4,80

CDX

RE 0,05

0,8 1,2

0,5 0,8

1,0 1,4

2,0

1,5

2,5

9,525 0,1 (T1500A 0,2)

2,5

2,0

3,0

2,0

1,7

2,5

Insert /Holder Group No.*

3,18

0,2 3,5

5,0 *1

2,5

3,9

5,4 *1

0,3

12,70

4,76



5,0

2,5

5,4 0,4 *2

5,00 *1: CDX for SUMIBORON and SUMIDIA = 4,4, maximum groove depth 4,0 (2,5 during internal machining) *2: RE for SUMIBORON = 0,2, RE for SUMIDIA = 0,1

q = Delivery on request

SumiTurn Groove Insert

TGA Type Inserts Grade

Cutting Edge Honing

15°

Sharp

25°

Coated Cermet

T3000Z

Honing

15°

Cermet

T1500A

Sharp

10°

SUMIBORON

BN2000

K-Land

5°

SUMIDIA

DA2200

Sharp

15°

Carbide

GAN

AC530U

Coated Carbide

CDX

GAN CW ±0,025 RE RE

* See page F39 for the rake angle with a holder fitted.

This figure shows right handed tools.

Dimensions (mm)

AC530U

Cat. No. TGA R/L 4050 R TGA R/L 4075 R R/L 4100 R TGA R/L 4125 R R/L 4150 R R/L 4200 R

H1 R

T3000Z T1500A BN2000 DA2200 L

1,00 1,50 2,00 2,50 3,00 4,00

* See the group numbers of GWC, GWCS and GWCI types on page F38 and F39 to find applicable holders. Inserts and holders that have corresponding group numbers can be used together.

Max. Groove Depth External Internal

CDX

RE 0,50 0,75 1,00 1,25 1,50 2,00

2,0

1,7

2,5

3,5

2,5

3,9

5,0

2,5

5,4 *1

Insert /Holder Group No.*

v 12,70

4,76



*1 CDX for SUMIBORON and SUMIDIA = 4,4, maximum groove depth 4,0 (2,5 during internal machining)

Work Material

General Steel

Grade Cutting Speed (m/min) Feed Rate (mm/rev)

Non-Ferrous Metal

Hardened Steel

AC530U

T3000Z

T1500A

AC530U

Stainless Steel T3000Z

T1500A

DA2200

BN2000

50–200 0,02–0,10

100–180 0,05–0,10

100–180 0,05–0,08

50–200 0,02–0,10

80–150 0,05–0,08

80–120 0,05–0,08

200–300 0,05–0,15

80–120 0,03–0,07

Insert Blanks

Notes for Machining an Insert

(Incomplete products. Machine them to meet your edge width, nose radius and rake angle requirements.) Fig. 1

Make the cutting edge so that the rake angle, back taper, etc. as shown in fig. 3. When you have installed an insert into a holder, it becomes a cutting blade element as shown in fig. 4.

Fig. 2 2°

CW IC

CDX

2°

Suggested Shape Fig. 3

Grooving & Parting-Off

Recommended Cutting Conditions

4° 0,45mm

4°

2°

5°

This figure shows right handed tools. Dimensions (mm)

Cat. No. TGA R/L 3 T18 R/L 3 T23 R/L 3 T31 TGA R/L 4 T22 R/L 4 T37 R/L 4 T47

KH03 R

H1 R

EH510 T1500A L

R m

CW CDX

1,85 (3,4) m 2,35 (3,4) 9,525 3,18 3,18 – 2,20 (4,8) 3,75 (6,2) 12,70 4,76 4,76 –

Fig. 1

Cutting blade element during holder installation Fig. 4

2° 2°

2 1 2

Note: CDX values in parentheses are for reference only.

5°

F43

Parting-Off Mini Holders

SCT Type

Spare Parts

SCT

Parting-Off Tools

Fig. 2 1,5° WF

Fig. 1

Above figures show right hand tools.

Holders Cat. No.

Stock

SCT R 1010 SCT R 1212 SCT R 1616 SCT R 101016 SCT R 121216 SCT R 161616 SCT L 1010 SCT L 1212 SCT L 1616 SCT L 101016 SCT L 121216 SCT L 161616

l l l

H 10 12 16 10 12 16 10 12 16 10 12 16

m m m

l l l m m m

B 10 12 16 10 12 16 10 12 16 10 12 16

Dimensions (mm) LF WF HF 120 10 10 120 12 12 120 16 16 120 10 10 120 12 12 120 16 16 120 10 10 120 12 12 120 16 16 120 10 10 120 12 12 120 16 16

LH 15 15 15 18 18 18 15 15 15 18 18 18

Applicable inserts

Fig.

CT R05_ _ _ CT R12_ _ _

CT R16_ _ _ CT L05 _ _ _ CT L12 _ _ _ CT L16 _ _ _

Screw

Wrench

BFTX0410T8L

TRX 08

1 2

BFTX0410T8R

Inserts

2,5

2-RE

20°

CTL _ _ R

For Left Handed Holder (SCTL) CTL _ _ N CTL _ _ L

20°

CTR 050505 R/N/L 050500 R/N/L CTR 121005 R/N/L 121505 R/N/L 122005 R/N/L 121000 R/N/L 121500 R/N/L 122000 R/N/L CTR 161005 R/N/L 161505 R/N/L 162005 R/N/L 161000 R/N/L 161500 R/N/L 162000 R/N/L CTR 050500 R/N/L NB CTR 121000 R/N/L NB 121500 R/N/L NB 122000 R/N/L NB CTR 161000 R/N/L NB 161500 R/N/L NB 162000 R/N/L NB CTL 050505 R/N/L 050500 R/N/L CTL 121005 R/N/L 121505 R/N/L 122005 R/N/L 121000 R/N/L 121500 R/N/L 122000 R/N/L CTL 161005 R/N/L 161505 R/N/L 162005 R/N/L 161000 R/N/L 161500 R/N/L 162000 R/N/L

AC1030U R N L m m m

m m m

m m

l l l l

m m m

m m m m m m m m m

m m m m

l m m m

m m

l = Euro stock = Japan stock

l l

55°

20°

55°

2-RE

2,5

20°

Cat. No.

F44

For Right Handed Holder (SCTR) CTR _ _ N CTR _ _ L

Insert Shape Installation and Dimen- Conditions sions for Holder

Grooving & Parting-Off

CTR _ _ R

AC530U Max. Chip Applicable Cut-Off Ø CW RE L S Breaker Holder R N L (mm) m m m 0,05 5 0,5 m m 5 0 m m m 12 1,0 SCT R1010 m m m 12 1,5 0,05 19 7 SCT R1212 m m 12 2,0 SCT R1616 m m 12 1,0 With m m 12 1,5 0 Chip m m 12 2,0 Breaker 16 1,0 m m 16 1,5 0,05 m m 16 2,0 SCT R101016 23,1 8,3 16 1,0 SCT R121216 m m 16 1,5 SCT R161616 0 m m m 16 2,0 5 0,5 SCT R1010 m 12 1,0 19 7 Without SCT R1212 m 12 1,5 SCT R1616 m Chip 12 2,0 0 16 1,0 Breaker SCT R101016 16 1,5 23,1 8,3 SCT R121216 m 16 2,0 SCT R161616 m m m m m m m m

m m m m m m m m

m m

5 5 12 12 12 12 12 12 16 16 16 16 16 16

0,5

Sharp cutting edge (RE = 0,05 mm) Dimple location for positive clamping

Wide groove breaker for smooth chip evacuation

Surface Finish Comparison

0,05 0

1,0 SCT R1010 1,5 0,05 19 7 SCT R1212 2,0 SCT R1616 1,0 With 1,5 0 Chip 2,0 Breaker 1,0 1,5 0,05 2,0 SCT R101016 23,1 8,3 1,0 SCT R121216 1,5 SCT R161616 0 2,0

very small

SCT

Competitor´s tool

Work Material: Insert: Cutting Data:

X6Cr17 ( ø8 mm) CTR 121005 R, ( b =1,0 mm) vc = 45 m/min f = 0,02 mm/rev, Wet

Parting-Off Holders

Sumi-Grip Characteristics

• Holders available in carbide (SumiGrip) and steel (SumiGrip JR). • Capable on interrupted machining. • Can be used for cut-off, grooving and chamfering applications.

Type • Tool block type

STFH (steel) / WCFH (carbide) • Shank type STFS (steel) / WCFS (carbide)

Cut-Off

Features of Design

140

WCFH32

High performance insert

Cut-Off Diameter (mm)

120 100

STFH32

WCFH26 STFH26 STFS

60 40

Holder

Small wedge angle

GNDL

Optimal undercut shape

GNDL

WCFS

GNDM

SCT 3

Width (mm)

SumiGrip JR

270

130

Competitor

3 mm width

100

200

300

High

Wear Resistance SumiGrip (carbide)

SumiGrip Jr. (steel)

Competitor

50 40 0

Holding Force of the Insert (N)

Low Vibration Holder Overhang Limit (mm)

Twice the Insert Holding Force

0,1

0,2

Work shape

0,15

Competitor Breakage

0,10

SumiGrip Jr. (steel) SumiGrip (carbide)

0,05

0,3

40mm

Flank Wear Width (mm)

Grooving & Parting-Off

Feed Rate (mm/rev)

100

Number of Cutt-Offs

Work Material: C45 (hexagonal) Insert: 3 mm width, coated carbide Cutting Conditions: vc = 150 m/min, f = 0,15 mm/rev, wet (water soluble)

Work Material: C45 (Ø 50 mm, 250 HB) Insert: 3 mm width, coated carbide Cutting Conditions: vc = 80 m/min, dry

GG Type/GF Type/CF Type Chipbreaker, Grade AC1030U Utilizing grooving tool GND type chipbreaker series for excellent chip control. Low cutting force chipbreaker GF type (neutral) or CF type (left or right handed) inserts, coupled with a carbide blade, enables stable machining and prevents chattering even when machining stainless steel. Achieving stable and longer tool life with the new AC1030U grade.

Neutral

L/R handed

General purpose

Exotic alloy, Low cutting force

Performance (Chipbreaker) Chip Control Capability

Conventional

Work Material: X5CrMo17 12 2 (Ø 40 mm) Cutting Conditions: vc = 100 m/min, f = 0,1 mm/rev, wet

F45

Parting-Off Holders

Sumi-Grip Jr. Cut-Off (Steel Holder/Tool Block Type)

STFH

CW B

Cut-Off

LF2

Parts

150°

Above figures show right hand tools.

Holders Cat. No.

Stock

STFH 26-2 26-3 26-4 26-5 STFH 32-2 32-3 32-4 32-5

H 26 26 26 26 32 32 32 32

l l l l l l l l

B 1,6 2,4 3,4 4,3 1,6 2,4 3,4 4,3

Dimensions (mm) LF HF 109 21,4 109 21,4 109 21,4 109 21,4 149 25,0 149 25,0 149 25,0 149 25,0

LF2 108 108 108 108 148 148 148 148

CW 2,0 3,0 4,0 5,0 2,0 3,0 4,0 5,0

Max. CutOff Dia.

40 70 70 70 40 100 100 100

Applicable Inserts WCF _ 2 _ WCF _ 3 _ WCF _ 4 _ WCF _ 5 _ WCF _ 2 _ WCF _ 3 _ WCF _ 4 _ WCF _ 5 _

Tool Blocks

Wrench

SBN 20-26 SBU 20-26 SL 4

SBN 20-32 SBN 25-32 SBU 20-32 SBU 25-32

Parts Hb

12,5 20 18

H Ha

SBN Type, One piece type

Grooving & Parting-Off

Applicable Tool Blocks

Cat. No.

Stock

SBN 20-26 SBN 20-32 SBN 25-26 SBN 25-32

l l

Cat. No.

Stock

SBU 20-26 SBU 20-32 SBU 25-26 SBU 25-32

l l

Applicable Dimensions (mm) H Ha Hb Hc L Carbide Blades 45 20 20 10,0 80 STFH 26_ 50 20 20 13,5 100 STFH 32_ 48 25 25 10,0 80 STFH 26_ 50 25 25 8,5 110 STFH 32_

Clamp

Screw

Wrench

BWS 30

WB 8-20

LH 040

(SBN20–26)

12,5 20 18

H Ha

SBU Type, Separate type

Dimensions (mm) Applicable H Ha Hb Hc L Carbide Blades 45 20 20 10,0 80 STFH 26_ 50 20 20 13,5 100 STFH 32_ 48 25 25 10,0 80 STFH 26_ 50 25 25 8,5 110 STFH 32_

(SBU20–26)

Wedge

BCS 15

BCS 20

BCS 25

Screw Wrench

BX 0622

LH 050

*Tool blocks selection guide see page F46

Cut-Off

STFS

Cut-Off (Steel Holder/Shank Type)

Max. Cut-Off Dia

Parts

LH2

Holders Cat. No. STFS R/L 1010-2 R/L 1212-2 R/L 1616-2 R/L 2020-2 STFS R/L 1616-3 R/L 2012-3 R/L 2020-3 R/L 2525-3 STFS R/L 2020-4 R/L 2525-4 STFS R/L 2020-5 R/L 2525-5

F46

Stock R L m

l l m

l m m l m

l l l l m l l m m m

l = Euro stock = Japan stock

m m

H 10 12 16 20 16 20 20 25 20 25 20 25

B 10 12 16 20 16 12 20 25 20 25 20 25

LF 86 110 110 125 110 110 125 150 125 150 125 150

Dimensions (mm) WF HF 10 10 12 12 16 16 20 20 16 16 12 20 20 20 25 25 20 20 25 25 20 20 25 25

LH 17 18 – – 20 – – – – – – –

q = Delivery on request

LH2 17 18 19 24 22 24 30 30 33 38 35 40

CW 2,0 2,0 2,0 2,0 3,0 3,0 3,0 3,0 4,0 4,0 5,0 5,0

Max. CutOff Dia.

28 30 32 40 35 40 50 50 55 65 60 70

Applicable Inserts

Wrench

WCF _ 2 _

WCF _ 3 _ WCF _ 4 _ WCF _ 5 _

SL 4

Parting-Off Holders

Sumi-Grip Jr. Inserts Inserts Right Handed (R)

Left Handed (L) 2-RE0.2*

8° 2° CW 2°

2-RE0.2*

2° CW 2°

Neutral (N)

2-RE0.2*

8°

External Appearance WCF N _ GG General purpose

WCF N _ GF Exotic alloy Low feed

WCF _ _ CF Exotic alloy Low feed

WCF _ 2T Small diameter Low cutting force

WCF _ _ Without chip breaker General steel

Exotic alloy Low feed

WCF _ _ B Cast iron Light alloys Note: With the similar chip breaker style as for general steel (WCF _ _ ) but with smaller edge preparation.

A30

G10E

l l m m m m m m m m

l m m

l l l l m

l l m

l l l l l l l l

l l l l m

CW 2,0 3,0 4,0 5,0 2,0 3,0 4,0 5,0 3,0 3,0 4,0 4,0 2,0 2,0 2,0 3,0 3,0 3,0 4,0 4,0 4,0 5,0 5,0 5,0 2,0 3,0 3,0 3,0 4,0 4,0 4,0 5,0 5,0 5,0 3,0 3,0 3,0 4,0 4,0 4,0 5,0 5,0 5,0

Applicable Holder STFH _ _ 2 STFH _ _ 3 STFH _ _ 4 STFH _ _ 5 STFH _ _ 2 STFH _ _ 3 STFH _ _ 4 STFH _ _ 5

STFS R/L _ _ _ _ 2 STFS R/L _ _ _ _ 3 STFS R/L _ _ _ _ 4 STFS R/L _ _ _ _ 5 STFS R/L _ _ _ _ 2 STFS R/L _ _ _ _ 3 STFS R/L _ _ _ _ 4 STFS R/L _ _ _ _ 5

STFH _ _ 3 STFS R/L _ _ _ _ 3 STFH _ _ 4 STFS R/L _ _ _ _ 4 STFH _ _ 2 STFS R/L _ _ _ _ 2 STFH _ _ 3 STFS R/L _ _ _ _ 3 STFH _ _ 4 STFS R/L _ _ _ _ 4 STFH _ _ 5 STFS R/L _ _ _ _ 5 STFH _ _ 2 STFS R/L _ _ _ _ 2

Grooving & Parting-Off

WCF _ _ A

AC830P AC225 AC1030U T1500A

Cat. No. WCF N2 GG N3 GG N4 GG N5 GG WCF N2 GF N3 GF N4 GF N5 GF WCF R3 CF L3 CF R4 CF L4 CF WCF N2T R2T L2T WCF N3 R3 L3 WCF N4 R4 L4 WCF N5 R5 L5 WCF N2A WCF N3A R3A L3A WCF N4A R4A L4A WCF N5A R5A L5A WCF N3B R3B L3B WCF N4B R4B L4B WCF N5B R5B L5B

* WCF_2T: 2_RE=0,15

STFH _ _ 3 STFS R/L _ _ _ _ 3 STFH _ _ 4 STFS R/L _ _ _ _ 4 STFH _ _ 5 STFS R/L _ _ _ _ 5 STFH _ _ 3 STFS R/L _ _ _ _ 3 STFH _ _ 4 STFS R/L _ _ _ _ 4 STFH _ _ 5 STFS R/L _ _ _ _ 5

Recommended Cutting Conditions Work Material General Steel Soft Steel Die Steel

Steel

Stainless Steel Cast Iron Non-Ferrous Metal

Chip Breaker

Groove Width W (mm)

2,0 3,0 4,0 5,0

AC830P 80–200 100–230 60–150 70–150 – – Neutral

AC225 80–200 100–230 60–150 70–150 – –

Cutting Speed (m/min) AC1030U T1500A 50–200 80–200 50–230 100–230 50–150 60–150 50–150 – 50–200 – 200–500 –

Feed Rate (mm/rev) T

A30 50–120 70–150 50–120 70–130 – –

Left or Right Handed CF T A

G10 – – – – 50–120 200–500

Without Chip Breaker

General Purpose

Exotic Alloy Low Cutting Force

General Steel

0,05–0,20 0,08–0,25 0,10–0,30 0,10–0,35

0,03–0,12 – 0,03–0,10 0,03–0,12 – – – 0,03–0,10 – – 0,04–0,15 0,08–0,25 – 0,04–0,15 0,05–0,15 0,08–0,25 0,08–0,12 – 0,04–0,15 0,05–0,15 0,05–0,18 0,10–0,30 – 0,05–0,18 0,05–0,18 0,10–0,30 0,10–0,30 – 0,05–0,18 0,05–0,18 0,05–0,20 0,10–0,30 – 0,05–0,20 0,06–0,20 0,10–0,20 0,10–0,30 – – 0,06–0,20

Small Diam. Exotic Alloy Cast Iron Low Cutting Low Feed Light Alloys Force

Without Chip Breaker

General Steel

Exotic Alloy Small Diam. Exotic Alloy Cast Iron Low Cutting Low Cutting Low Feed Light Alloys Force Force

F47

Parting-Off Holders

Sumi-Grip Series Cut-Off (Carbide Holder/Tool Block Type) CW: 3 mm 4 mm 5 mm

2,4

LF2

150°

Parts

(WCFH 32-2)

Holders

Above figures show right hand tools.

Cat. No. WCFH 26-2 26-3 26-4 26-5 WCFH 32-2 32-3 32-4 32-5

Stock

H 26 26 26 26 32 32 32 32

l l l l l l l l

B 1,7 2,4 3,4 4,3 1,7 2,4 3,4 4,3

Dimensions (mm) LF HF 110 21,4 110 21,4 110 21,4 110 21,4 150 25,0 150 25,0 150 25,0 150 25,0

LF2 109,0 108,5 108,5 108,5 149,0 148,5 148,5 148,5

CW 2,0 3,0 4,0 5,0 2,0 3,0 4,0 5,0

Max. CutOff Dia.

40 70 70 70 40 100 100 100

Applicable Inserts WCF _ 2 _ WCF _ 3 _ WCF _ 4 _ WCF _ 5 _ WCF _ 2 _ WCF _ 3 _ WCF _ 4 _ WCF _ 5 _

Applicable Tool Blocks

Hb Hc

H Ha

12,5 20 18

SL 2 SL 1

SBN 20-32 SBN 25-32 SBU 20-32 SBU 25-32

SL 2 SL 1

Parts

SBN Type, Mono-block Type

Wrench

SBN 20-26 SBU 20-26

See F48 for applicable inserts.

Tool Blocks

Grooving & Parting-Off

Cut-Off

CW: 2 mm CW

WCFH

Cat. No.

Stock

SBN 20-26 SBN 20-32 SBN 25-26 SBN 25-32

l l

Cat. No.

Stock

SBU 20-26 SBU 20-32 SBU 25-26 SBU 25-32

l l

Applicable Dimensions (mm) H Ha Hb Hc L Carbide Blades 45 20 20 10,0 80 WCFH 26_ 50 20 20 13,5 100 WCFH 32_ 48 25 25 10,0 80 WCFH 26_ 50 25 25 8,5 110 WCFH 32_

Clamp

Screw

Wrench

BWS 30

WB 8-20

LH 040

(SBN20–26)

12,5 20 18

H Ha

SBU Type, Separate Type

Dimensions (mm) Applicable H Ha Hb Hc L Carbide Blades 45 20 20 10,0 80 WCFH 26_ 50 20 20 13,5 100 WCFH 32_ 48 25 25 10,0 80 WCFH 26_ 50 25 25 8,5 110 WCFH 32_

(SBU20–26)

Wedge

BCS 15

BCS 20

BCS 25

Screw Wrench

BX 0622

LH 050

Tool Block (Separate Type)

Tool Block (Mono-Block Type)

Tool Block Type Selection Guide

F48

SBN Type

A General Purpose Lathe, etc. SBN Type, SBU Type

B Turret Type Tool Post, etc. SBU Type

Tool post

This tool block can be used for the machining tool post A shown on the right.

SBU Type

This tool block can be used for the machining tool posts A and B shown on the right. Since the clamp is large it has a large scope even when the holder has a long overhang.

l = Euro stock = Japan stock

Tool block

Tool block Spacer

(Overhead clamp) q = Delivery on request

Wedge (Side clamp)

Parting-Off Holders

Sumi-Grip Series Cut-Off (Carbide Holder/Shank Type) 26,5 B

Fig. 3

H LH

Fig. 4

Fig. 2

Max. Cut-Off Dia

Fig. 1

Max. Cut-Off Dia

Cut-Off

WCFS

Above figures show right hand tools.

Parts

Holders Cat. No.

l l

m l

l l l

l m

m m

H 10 12 16 16 20 20 20 25 25 25

B 10 12 16 16 20 20 20 25 25 25

Dimensions (mm) LF WF HF 86 10 10 110 12 12 100 16 16 100 16 16 125 23 20 125 24 20 125 25 20 150 28 25 150 29 25 150 30 25

LH 10 18 25 25 46 46 46 46 46 46

CW 2,0 2,0 2,0 3,0 3,0 4,0 5,0 3,0 4,0 5,0

Max. Cut- Applicable Off Dia. Blades

28 30 35 35 50 50 50 50 50 50

– – – – WCFH17-3 WCFH17-4 WCFH17-5 WCFH17-3 WCFH17-4 WCFH17-5

See F48 for applicable inserts.

Applicable Fig. Inserts WCF _ 2 _ 1 WCF _ 2 _ 1 WCF _ 2 _ 2 WCF _ 3 _ 2 WCF _ 3 _ 3 WCF _ 4 _ 3 WCF _ 5 _ 3 WCF _ 3_ 4 WCF _ 4 _ 4 WCF _ 5 _ 4

Wrench SL 2 SL 1

SL 1

Blade included in holder.

Blades

Grooving & Parting-Off

WCFS R/L 1010-2 R/L 1212-2 R/L 1616-2 R/L 1616-3 WCFS R/L 20-3 R/L 20-4 Clamp R/L 20-5 Type WCFS R/L 25-3 R/L 25-4 R/L 25-5

Brazed Type

Stock R L

Parts

26,5 44,5

Cat. No. WCFH 17-3 WCFH 17-4 WCFH 17-5

Stock

l l l

Dimensions (mm) CW B 3 2,4 4 3,4 5 4,3

Applicable Blades

Cap Screw

Wrench

Applicable Holders

WCFS R/L 20-3, 25-3 WCFS R/L 20-4, 25-4 WCFS R/L 20-5, 25-5

BX0622

LH050

All clamp type holders.

F49

Parting-Off Holders

Sumi-Grip Inserts Inserts Right Handed (R)

Left Handed (L) 2-RE0.2*

8° 2° CW 2°

2-RE0.2*

2° CW 2°

Neutral (N)

2-RE0.2*

8°

External Appearance WCF N _ GG General purpose

WCF N _ GF Exotic alloy Low feed

WCF _ _ CF Exotic alloy Low feed

WCF _ 2T Small diameter Low cutting force

WCF _ _

Grooving & Parting-Off

Without chip breaker General steel

WCF _ _ A Exotic alloy Low feed

WCF _ _ B Cast iron Light alloys Note: With the similar chip breaker style as for general steel (WCF _ _ ) but with smaller edge preparation.

AC830P AC225 AC1030U T1500A

A30

G10

l l m m m m m m m m

l m m

l l l l m

l l m

l l l l l l l l

l l l l m

* WCF_2T: 2_RE=0,15

Applicable Holder

2,0 3,0 4,0 5,0 2,0 3,0 4,0 5,0 3,0 3,0 4,0 4,0 2,0 2,0 2,0 3,0 3,0 3,0 4,0 4,0 4,0 5,0 5,0 5,0 2,0 3,0 3,0 3,0 4,0 4,0 4,0 5,0 5,0 5,0 3,0 3,0 3,0 4,0 4,0 4,0 5,0 5,0 5,0

WCFH _ _ 2 WCFS R/L _ _ _ _ 2 WCFH _ _ 3 WCFS R/L _ _ _ _ 3, WCFS R/L _ _ 3 WCFH _ _ 4 WCFS R/L _ _ 4 WCFH _ _ 5 WCFS R/L _ _ 5 WCFH _ _ 2 WCFS R/L _ _ _ _ 2 WCFH _ _ 3 WCFS R/L _ _ _ _ 3, WCFS R/L _ _ 3 WCFH _ _ 4 WCFS R/L _ _ 4 WCFH _ _ 5 WCFS R/L _ _ 5 WCFS R/L _ _ _ _ 3 WCFH _ _ 3 WCFS R/L _ _ 3 WCFH _ _ 4 WCFS R/L _ _ 4 WCFH _ _ 2 WCFS R/L _ _ _ _ 2 WCFH _ _ 3

WCFS R/L _ _ _ _ 3 WCFS R/L _ _ 3

WCFH _ _ 4 WCFS R/L _ _ 4 WCFH _ _ 5 WCFS R/L _ _ 5 WCFH _ _ 2 WCFS R/L _ _ _ _ 2 WCFH _ _ 3

WCFS R/L _ _ _ _ 3 WCFS R/L _ _ 3

WCFH _ _ 4 WCFS R/L _ _ 4 WCFH _ _ 5 WCFS R/L _ _ 5 WCFH _ _ 3

WCFS R/L _ _ _ _ 3 WCFS R/L _ _ 3

WCFH _ _ 4 WCFS R/L _ _ 4 WCFH _ _ 5 WCFS R/L _ _ 5

Recommended Cutting Conditions Work Material General Steel Soft Steel Die Steel

Steel

Stainless Steel Cast Iron Non-Ferrous Metal

Chip Breaker

Groove Width W (mm)

F50

2,0 3,0 4,0 5,0

AC830P 80–200 100–230 60–150 70–150 – – Neutral

AC225 80–200 100–230 60–150 70–150 – –

Cutting Speed (m/min) AC1030U T1500A 50–200 80–200 50–230 100–230 50–150 60–150 50–150 – 50–200 – 200–500 –

Feed Rate (mm/rev) A

Left or Right Handed CF T A

G10 – – – – 50–120 200–500

Without Chip Breaker

General Purpose

Exotic Alloy Low Cutting Force

General Steel

0,05–0,20 0,08–0,25 0,10–0,30 0,10–0,35

l = Euro stock = Japan stock

A30 50–120 70–150 50–120 70–130 – –

Small Diam. Exotic Alloy Cast Iron Low Cutting Low Feed Light Alloys Force

Without Chip Breaker

General Steel

Exotic Alloy Small Diam. Exotic Alloy Cast Iron Low Cutting Low Cutting Low Feed Light Alloys Force Force

Threading Tools General Features Sumitomo Electric has developed „TME“ external threading inserts with pitch ranges of 1,0–3,0 mm or 10–24 threads/ inch and „TMI“ internal threading inserts with a pitch range of 1,0–3,0 mm. The superior features of the new sintered threading inserts include an M-class tolerance and dimple shaped chip breaker. The M-class tolerance reduces insert cost by eliminating the need for expensive grinding. Furthermore, chip control is greatly improved as a result of the specially designed dimple chip breakers.

New Series of Indexable Inserts and Holders for Threading

ISO-Metric 60°

with flat wiper edge

For external thread

TME

Pitch (mm) 1,0 1,25 1,5 1,75 2,0 2,5 3,0

Threading Holders

For External Threading

TME

LTER (Ø 20, Ø 25 mm)

(Lever lock system)

Pitch (mm) without flat wiper edge

Whitworth 55°

1,0–2,0 , 1,5–3,0

TWE

STER (Ø 12, Ø 16 mm)

(Screw on system)

Number of threads / inch without flat wiper edge

14–10 , 24–16

TMI

For Internal Threading

For internal thread

ISO-Metric 60°

with flat wiper edge

Pitch (mm) 1,0 1,25 1,5 1,75 2,0 2,5 3,0

TMI

STIR (Ø 16, Ø 20 mm )

(Screw on system)

Pitch (mm) without flat wiper edge

1,0– 2,0 , 1,5–3,0

F51

Threading Tools

Threading Insert General Features Indexable inserts TME type for external threading

Dimple breaker

● A positive rake angle encourages good chip

control and reduces cutting resistance.

● Two tier dimple-style chip breakers evacuate

chip smoothly and easily.

● M-class tolerance reduces insert cost. New sintered threading insert with special dimple shaped chip breaker

● Four available grades cover a wider range of

applications.

● The LTER type holder is designed for easy

clamping and replacement.

Comparison of Chip Control

Threading Holders

TME Insert

Competitor‘s ground insert

Comparison of Tool Life

Tool Life (Work Pieces / Corner)

1000 -

980 900

Work material: 25 CrMo 4 Cutting speed: 100 m/min Pitch: 1,5 mm

Cutting Grades for Threading AC225 The AC225 is a carbide insert with a 2 µm multiple-layer coating. This design results in improved toughness and adhesion resistance making this grade suitable for stainless steel and general steel.

950

800 680 600 -

Multi layer coating TiN Al2O3 Ti(C,N) Special ACE-layer Very tough base material

400

400 240 200 -

AC225 TME insert with 3 cutting corners

Cermet grade Competitor‘s ground insert with 3 cutting corners

Work Material : X5CrNi1810 (Stainless steel) Cutting Conditions: vc = 100 m/min Pitch: 1,5 mm 7 Passes Wet

F52

Neue Cermet-Grade T130A

T130A The T130A is a cermet grade containing high TiN with a uniform fine-grain microstructure which results in improved wear resistance and toughness. Thus, the T130A produces a goods surface finish.

Threading Tools

Cutting Conditions Recommended Cutting Conditions Cutting Speed (m/min.)

Internal

AC225

T1500A/T130A

Soft steel

150–170

100–150

Carbon steel

100–170

80–130

Alloy steel

90–150

80–120

Stainless steel

70–140

(Wiper Insert) 1

Cat. No.

Pitch

Depth of Cut

Pass

TME 100R

1,00

0,68

0,20 0,16 0,14 0,11 0,07

TME 125R

1,25

0,82

0,20 0,18 0,15 0,12 0,10 0,07

TME 150R

1,50

0,96

0,22 0,18 0,14 0,13 0,12 0,10 0,07

TME 175R

1,75

1,12

0,22 0,19 0,16 0,14 0,13 0,12 0,09 0,07

TME 200R

2,00

1,25

0,25 0,21 0,18 0,16 0,15 0,13 0,10 0,07

TME 250R

2,50

1,55

0,27 0,24 0,20 0,18 0,16 0,13 0,11 0,10 0,09 0,07

TME 300R

3,00

1,86

0,28 0,25 0,20 0,19 0,17 0,15 0,13 0,12 0,10 0,10 0,09 0,07

TME 350R

3,50

2,25

0,30 0,27 0,24 0,22 0,20 0,18 0,16 0,15 0,14 0,12 0,11 0,09 0,07

TME 400R

4,00

2,57

0,35 0,32 0,29 0,26 0,23 0,20 0,17 0,15 0,14 0,12 0,10 0,09 0,08 0,07

TMI 100R

1,00

0,63

0,18 0,16 0,12 0,10 0,07

TMI 125R

1,25

0,77

0,18 0,16 0,14 0,12 0,10 0,07

TMI 150R

1,50

0,90

0,20 0,16 0,14 0,13 0,11 0,09 0,07

TMI 170R

1,75

1,03

0,20 0,18 0,15 0,14 0,11 0,10 0,08 0,07

TMI 200R

2,00

1,18

0,22 0,19 0,17 0,15 0,14 0,13 0,11 0,07

TMI 250R

2,50

1,44

0,25 0,22 0,19 0,16 0,14 0,12 0,10 0,10 0,07 0,07

TMI 300R

3,00

1,70

0,27 0,24 0,20 0,17 0,14 0,12 0,10 0,10 0,10 0,09 0,06 0,07

Threading Holders

ISO-Metric 60°

External

Depth of Cut

Grade

Work material

Depth of Cut (Non Wiper Insert) Cat. No.

Radius

Pitch 1,00

0,13

External

TME 1020R

ISO-Metric 60°

TME 1530R

0,06

Internal

TMI 1020R

0,20

TMI 1530R

0,09

Depth of Cut Pass

0,68

0,20 0,16 0,12 0,10 0,07

1,25

0,84

0,20 0,18 0,16 0,13 0,10 0,07

1,50

1,03

0,22 0,20 0,17 0,15 0,12 0,10 0,07

1,75

1,22

0,22 0,21 0,18 0,16 0,15 0,13 0,10 0,07

2,00

1,41

0,22 0,20 0,18 0,16 0,14 0,13 0,12 0,10 0,09 0,07

1,50

0,95

0,22 0,17 0,14 0,13 0,12 0,10 0,07

1,75

1,14

0,22 0,18 0,15 0,14 0,13 0,12 0,09 0,07

2,00

1,33

0,25 0,20 0,18 0,16 0,15 0,13 0,10 0,09 0,07

2,50

1,71

0,25 0,22 0,19 0,17 0,15 0,14 0,13 0,12 0,10 0,09 0,08 0,07

3,00

2,09

0,25 0,22 0,20 0,20 0,18 0,17 0,15 0,14 0,14 0,10 0,10 0,09 0,08 0,07

1,00

0,59

0,16 0,12 0,10 0,08 0,08 0,05

1,25

0,75

0,16 0,14 0,12 0,10 0,10 0,08 0,05

1,50

0,92

0,18 0,15 0,14 0,12 0,10 0,10 0,08 0,05

1,75

1,08

0,18 0,16 0,14 0,13 0,12 0,12 0,10 0,08 0,05

2,00

1,24

0,20 0,18 0,15 0,14 0,12 0,12 0,10 0,10 0,08 0,05

1,50

0,91

0,18 0,14 0,14 0,12 0,10 0,10 0,08 0,05

1,75

1,07

0,18 0,16 0,13 0,13 0,12 0,12 0,10 0,08 0,05

2,00

1,23

0,20 0,18 0,14 0,14 0,12 0,12 0,10 0,10 0,08 0,05

2,50

1,56

0,20 0,18 0,16 0,16 0,15 0,13 0,13 0,11 0,11 0,10 0,08 0,05

3,00

1,88

0,22 0,20 0,18 0,18 0,16 0,16 0,14 0,14 0,10 0,10 0,10 0,08 0,07 0,05

The shorter pitch, the slower speed. In case of non wiper insert or internal threading, passing time should be requested to increase.

F53

External Threading Holders

STER

External Threading

–10°

–10° HF

LTER

External Threading

LTER / STER Type

These figures show right hand tools.

Holders with Lever Lock System Cat. No.

Stock

LTER 2020 LTER 2525 LTER 2525M22 LTER 3232P22

H 20 25 25 32

l l m m

Holders with Screw on System

Dimensions (mm) HF B LF 20 20 125 25 25 150 25 25 150 32 32 170

Cat. No.

WF 25 32 32 40

Stock

STER 1212 STER 1616

H 12 16

l l

Dimensions (mm) HF B LF 12 12 100 16 16 100

WF 16 20

Inserts (TME300R only)

Threading Holders

Cat. No.

TME 100R TME 125R TME 150R TME 175R TME 200R 60° TME 250R Metric Thread TME 300R TME 350R TME 400R TME 1020R TME 1530R 55° TWE 1410R Whitworth Thread TWE 2416R

* TME350R, TME400R Ø 4,76

*ø 3,81

Types

PDX

PDY

PDX

Cutting edge

Pitch Stock Threads (mm) No./ inch AC225 T1500A T130A m 1,00 – l l m 1,25 – l m 1,50 – l l m 1,75 – l m m 2,00 – l m 2,50 – l 3,00 – l 3,50 – m m 4,00 – 1,00–2,00 24–12 l 1,50–3,00 16–8 l – 14–10 – 24–16

RE 0,11 0,15 0,19 0,22 0,26 0,33 0,40 0,47 0,54 0,11 0,19 0,21 0,11

PDX 0,8 0,8 1,0 1,2 1,4 1,4 1,8 2,5 2,5 1,1 1,6 1,4 1,1

Cutting edge

Dimensions (mm) PDY IC 1,2 9,525 1,2 9,525 1,2 9,525 1,2 9,525 1,2 9,525 1,2 9,525 1,2 9,525 1,7 12,70 1,7 12,70 1,2 9,525 1,0 9,525 1,2 9,525 1,2 9,525

Applicable Holders

S 3,65 3,65 3,65 3,65 3,65 3,65 3,65 4,60 4,60 3,65 3,65 3,65 3,65

(1) (1) (1) (1) (1) (1) (1) (1) (1) (2) (2) (3) (3)

LTER 2020 LTER 2525

LTER 2525M22 LTER 3232P22

STER 1212 STER 1616

LTER 2020 LTER 2525

Remarks: (1) TME100R–300R (ISO Thread), (2) TME1020R,1530R ISO Thread) without chamfer, (3) TWE1410R, 2416R (Whitworth Thread) without chamfer

LTER Type Holder Shim Selection β=3° (Shim LSTE _ _ -2)

β=2° (Shim LSTE _ _ -1) A–A Cross Section

Pitch (mm)

4,0 3,0

2,0 1,0

β=1° Standard (Shim LSTE _ _ -0)

Insert Shim

Lead angle

Effective Thread Diameter (mm)

Spare Parts

Spare Parts Holder

Lever Pin

Screw

LTER2020,2525

LCL3S LCL4S

LCS3TE LSTE31-0*) LCS4 LSTE42-0

LTER2525M22, 3232P22

Shim

Shim pin

Wrench

Holder

Screw

LSP3 LSP4

LH025 LH030

STER

BFTX03508

Wrench

2,0

TRX 10

*) Remarks: LTER type has supplement of β =1° shim LSTE 31-0 Shims LSTE 31-1 for β = 2° and LSTE 31-2 for β = 3° are option.

F54

l = Euro stock = Japan stock

Recommended Tightening Torque (N·m)

Internal Threading Holders

STIR Type STIR

Internal Threading DMIN

DCON

15°

These figures show right hand tools.

Holders with Screw on System Cat. No.

Stock

STIR 316 STIR 320

l l

Dimensions (mm) DCON H LF E1 WF DMIN 16 15 150 3,5 11 20 20 18 180 5,0 14 25

Inserts PDX

3,65

ø9,525±0,05

ø3,81

Threading Holders

PDY

Stock Pitch Dimensions (mm) Threads AC225 T1500A (mm) No./ RE β PDX PDY inch m TMI 100R 1,00 0,04 60 0,8 1,2 l m TMI 125R 1,25 0,05 60 0,8 1,2 TMI 150R 1,50 0,07 60 1,0 1,2 l TMI 175R 1,75 0,09 60 1,2 1,2 (1) TMI 200R 2,00 0,10 60 1,4 1,2 l TMI 250R 2,50 0,14 60 1,4 1,2 l TMI 300R 3,00 0,18 60 1,8 1,2 l 0,04 60 1,0 1,2 TMI 1020R 1,00–2,00 24–12 (2) 0,07 60 1,5 1,2 TMI 1530R 1,50–3,00 16–8 l Cat. No..

Remarks: (1) TME100R–300R (ISO Thread) (2) TME1020R,1530R (ISO Thread) without chamfer

Spare Parts Holder

Screw

STIR

BFTX03508

Wrench

2,0

TRX 10

F55

F56

Face Milling

Shoulder Milling

Selection Guide ISO

Milling Cutter Selection Guide............................... G 2–3 Milling Insert Identification Table........................... G 4–5

General Purpose Face Mills

DGC (M/F) 13000 ..................................................... G 6–9 WGX (M/F) 13000..................................................... G10–11 WGC (M/F) 3000/4000.............................................. G12–13 UFO (F) 4000/5000................................................... G14–15 DNX (F) 12000.......................................................... G16–17

”Wave Radius Mills” with Polygon Inserts with Round Inserts

WRCX (F) 12000/16000/20000................................. G18–19 RSX ............................................................ G20–21 RSX (F) 10000/12000/16000/20000......................... G22–23

”Sumi Dual Mill” ”Wave Mills” for Shoulder Milling

DFC 09000............................................................... G24–27 WFX ................................................................... G28–29 WFX (M/F) 08000 .................................................... G30 WFX (F) 12000.......................................................... G31 TSX .................................................................... G32–33 TSX (F) 08000 ......................................................... G34 TSX (M) 13000 ........................................................ G35 PWS (F) 4000............................................................ G36–37 New WEZ .................................................................... G38-44 WEZ 11000/17000............................................... G45-47 WEX (F) 1000/2000/3000.......................................... G48 WRX (F) .................................................................... G49 PWC (F) 4000........................................................... G50–51 CNP (F) 13000.......................................................... G52 MSX 08000/12000/14000......................................... G53 WFXH .................................................................... G54–55 WFXH 08000/12000.................................................. G56–57 WAX 3000................................................................. G58 WAX 4000................................................................. G59 New ANX .................................................................... G60-65 ANXS/ANXA 16000.................................................. G62/63 SUMIDIA ”RF”.......................................................... G66 SUMIDIA ”SRF”........................................................ G67 SUMIBORON ”BN Finish Mill” FMU...................... G68–69

”Sumi Dual Mill”, tangential

Tangential Milling System Wave Mills” for Shoulder Milling ”Wave Mills” for Shoulder Milling Repeater Mill

Others

G1–G70

High Feed Milling High Feed Milling “Wave Mill” Series for Aluminium High Speed Non-Ferrous Milling Aluminium Milling Grey Cast Iron Milling

Milling Cutters

Multi Purpose Milling

Milling Cutters

Face Mill and Shoulder Mill

Selection Guide

Approach Angle

SNM/EU 13T6..

SNMU

DGC

6 mm 45° 40–250

13,5

DGC (-M/F) ONM/EU 05T6.. 13000RS 13,5

6,9

ONMU

Radius Milling Multi-Purpose High Feed Milling

◎ ◎ ◎ ◎ ◎ ◎ ○

G10

◎ ◎

○

◎ ◎ ◎ ◎ ◎ ◎ ◎

G12

○ ○

○

○ ○ ○ ○ ○ ○ ○

G14 G15

○

G16

8 1,

20°

13,4

25°

12,70

RSX (-F) 10000RS

3,97

12,70

5,6

RDET10T3.. RDET1204..

IC±0,025

12,7

80–250 ○ ○ 12,7

5,6

5 mm

40–52

6 mm

40–100

8 mm

63–160

◎

5,6

◎

○ ◎ ○ ◎

◎

◎ ◎ ◎ ◎

10 mm

80–160

6 ~ 10 mm

40–160 ◎

○ ◎ ○ ◎

◎

◎ ◎ ◎ ◎

◎ ○ ○ G19

◎ ○ ○ ○

◎ ◎ ◎ ◎

○ G43

◎ ○ ○ ○

◎ ◎ ◎ ◎ ◎ ◎ ○

G46 G47

◎ ○

◎ ◎ ○ ◎

○

G26

◎ ○

◎ ◎ ◎ ◎ ◎ ◎ ○

G30 G31

S±0,025

RDET1606..

12,7

8 mm 65° 12,7

RDET2006.. RSX (-F) 20000RS

◎

G22

QPMT1204../1606../2006

WRCX (-F/X) QPET1204../1606.. 12000RS 16000RS 20000RS

WDMT0603../0804../1205..

MSX 08000RS 12000RS 14000RS

1406..

WFXH 08000RS

SOMT0803.. SOMT1204..

1,5 ~ 2,5 mm 40–100 20°

RE S

WFXH

DFC Shoulder Milling

5 mm 45° 50–315 7 mm 45° 80–315

±0

Milling Cutters

SFK-N/R12T3.., SFK-N1504...

15°

40–63

15°

50–63

XNMU0606..

6 mm 90° 50–200 ◎ ○

DFC (-M/F) 09000RS WFX

1,5 mm 2,5 mm

WFXH 12000RS

○

SNMT 1205..

RSX (-F) 16000RS

MSX

4 mm 45° 32–100 6 mm 45° 40–200

DNX (-F) 12000RS

RSX (-F) 12000RS

WRCX

6 mm 45° 40–250 ◎ ◎

SEE/MT0903.. (IC/ l = 9,525) SEE/MT13T3.. (IC/ l = 13,4)

RSX

◎ ◎ ◎ ◎ ◎ ◎ ○

3,97

13,4

WGC 3000 RS 4000 RS WGC (-M/F) 4000 RS UFO (-F) 4000 RS UFO 5000 RS

DNX

6,0

IC±0,025

Face Milling

UFO

○

SEE/MT 13T3..

WGX (-M/F) 13000RS WGC

◎

3 mm 45° 42,9–52,9

13,5 13,5

WGX

Ref. Page

Cutter Diameter Max. Depth of Cut (mm) (mm)

Shoulder Milling Groove Milling Ramping Chamfering Drilling Profiling Profile Finishing Carbon Steel / Alloy Steel Tempored Steel / Die Steel Stainless Steel Cast Iron / Ductile Cast Iron Non-Ferrous Metal Aluminium Alloy Ti Alloy / Heat Resistant Alloy Hardened Steel HRC 45 ~ 55

Insert Type

Face Milling

Series

General Purpose Finishing High Feed

Application

Cutter Type

Work Material P M K N S H

Application

Approach Angle

SOMT080..

SOMT1204.. WFX (-F/-M) 08000RS WFX (-F) 12000 RS

◎ : Best ○ : Suitable

6 mm 90° 10 mm 90°

50–160 ○ ◎

Face Mill and Shoulder Mill

Selection Guide

Approach Angle RE

TSX (-F) 08000RS TSX (-M) 13000 RS

PWS

R0,8

8,6

12 mm 90°

40–160

ø4,6

16 mm 90° 80–250 ○

PWS (-F) 4000 RS WEZ 11000R(S)

10 mm 90° 40–100

AOMT11T302PEER-G RE

WEX 2000F

12,8

3,6

WRX 2000F

Ref. Page

◎ ○ ○ ○

G37

◎ ◎ ◎

◎ ◎ ◎ ◎ ◎ ◎ ◎

G45 G47

◎ ◎ ○

◎ ◎ ◎ ◎ ◎ ◎ ◎

G48

◎ ◎ ○

◎ ◎ ◎ ◎ ◎ ◎ ◎

G49

CNP (-F) 13000 RS

27 ~ 53 mm

90° 50–100

184° R0,8

12,7

12 mm 88° 80–200 ○

◎

G50

◎ ◎ ◎ ◎

G52

CNMU1306.. CNMQ1306..

12 mm 90° 40–200

ANXS 16000R(S)

16 ~ 18 mm

AECT1604

APMX RE

90°

ANB 1600R-L 16

3 mm 90°

◎

○ ◎

G58 G59

◎ ◎

G62 G63

○ ◎

G66

○ ◎

G67

40–125 ○ ◎ ◎ ◎

9,0

80–160 16

SNEW1204.. 6,0 SDET1204.. 12,7

R0,4

4,8

4,78

3 mm 90° 80–315 ◎ ◎

12,7

15°

RF 4000 RS

◎ ◎ ◎

90°

ANXA 16000R(S)

SRF

50–125 ○

22 ~ 24 20° mm

6,0

◎

SNEW09T3.. 9,525

SRF 50/63 RS

C0,5

SNEW1203..

0,5 mm

C0,5

12,70

9,525

R0,5

6 30–63 ◎ ◎

45° 80–315

3,962

○

◎

G68

45°

12,70

R300

FMU 4000 RS

R100 9,525

FMU

9,555

5 mm 90°

15°

New

◎ ○ ○

6,29

16,1

WAX 4000 RS

○

ø4,6

WAX 3000 RS

40–50

90°

9,525

WAX

18 ~ 36 mm

AXMT12350../1705..

90°

CNP

◎ ◎

10 mm 90° 10–100 ○ 14 mm 90°

LNMX1606..

PWC (-F) 4000 RS

◎ ◎ ○

Milling Cutters

PWC

Alumimium Alloy and Non-Ferrous Metals

G34 G35

5 mm 90°

AXMT0602.. AXMT1235.. AXMT1705..

WEX 3000F WRX

15 mm 90° 40–160 20°

WEX 1000F

WRX 3000F

High Speed Finishing of Cast Iron

◎ ◎ ◎ ◎ ◎ ◎ ◎

◎ ○

7,5

New

WEX

ANX

◎ ◎

LNMX1708..

WEZ 17000R(S) Shoulder Milling

40–63

4,4

176

17,2

WEZ

8 mm 90°

9,3

TSX

LNEX0804..,LNEX1306..

Face Milling

Cutter Diameter Max. Depth of Cut (mm) (mm)

Insert Type

General Purpose Finishing High Feed

Series

9,525

Application

Cutter Type

Work Material P M K N S H

Application

Approach Angle

Milling Insert

ISO Identification Table Insert shape

Clearance angle

80° A

85°

3°

55° B

82°

5°

75° K

55°

7°

50° H

120°

15°

35° O

135°

20°

108°

25°

90° L

90°

30°

60° M

86°

0°

80°

11°

Milling Cutters

Insert type

M N O Other clearance

angle with specific description

Non standard

Tolerances

IC: theoretical diameter of inscribed circle m: nose height s: thickness

Class

Tolerances (mm)

Class

±0,005

±0,025

±0,005

±0,013

±0,025

±0,013

±0,025

±0,013

±0,025

±0,13

Tolerances (mm) m

±0,005

±0,05 – ±0,13*

±0,025

±0,013

±0,05 – ±0,13*

±0,025

±0,05 – ±0,13*

±0,025

±0,08~ ±0,18*) ±0,05 – ±0,13*

±0,13

±0,08~ ±0,18*) ±0,05 – ±0,13*

±0,025

±0,13~ ±0,38*) ±0,08 – ±0,25*

±0,13

*) The tolerance is dependent upon the insert size of IC. See tables below.

Tolerance class for dimension m

Tolerance class for dimension IC

m 6,35 9,525 12,7 15,875 19,05 25,4

IC ±0,08 ±0,08 ±0,13 ±0,13 ±0,15 ±0,15 ±0,18

±0,11 ±0,11 ±0,15 ±0,18 ±0,18

6,35 9,525 12,7 15,875 19,05 25,4

±0,05 ±0,05 ±0,08 ±0,10 ±0,10 ±0,13

±0,05 ±0,08 ±0,10 ±0,10 ±0,10

Milling Insert

ISO Identification Table Thickness

Corner geometry with wiper flat Entering angle

Radius

Clearance angle on wiper flat

Feed direction 4

02 03 T3 04 05 06 07 09

A 45° D 60° E 75° F 85° P 90° Z - Others

s = 2,38 mm s = 3,18 s = 3,97 s = 4,76 s = 5,56 s = 6,35 s = 7,94 s = 9,52

3 2

A 3° B 5° C 7° D 15° E 20° F 25° G 30° N 0° P 11° Z - Others

1. Major cutting edge 2. Chamfered corner 3. Wiper flat 4. Side cutting edge

Insert size Symbol and cutting edge length (mm)

Cutting edge condition

02 04 08 12 16 20 24

M0 - Round insert (metric) 00 - Round insert (inch)

R Feed direction

Insert type

Right hand

IC d (mm)

3,97 06 (6,9) 4,76 08 (8,2)

Sharp

5,0 05 (5,0) 5,56 09 (9,6)

09 (9,7)

03 (3,8)

6,0 06 (6,0) 6,35

06 (6,4)

7,94

08 (8,0) 07 (7,94) 05 (5,4)

07 (7,7) 06 (6,35) 11 (11,0) 11 (11,1) 04 (4,3)

8,0 08 (8,0) 9,525

09 (9,7) 11 (11,6) 09 (9,525) 09 (9,525) 16 (16,5) 16 (16,6) 06 (6,5)

10 10 (10,0)

E Rounded

12,7

12 (12,9) 15 (15,5) 12 (12,7) 12 (12,7) 22 (22,0) 08 (8,7)

15,875

16 (16,1) 19 (19,4) 15 (15,875) 15 (15,875) 27 (27,5) 10 (10,9)

16 16 (16,0) 19 (19,3) 19 (19,05) 19 (19,05) 33 (33,0)

Neutral

T Chamfered

12 12 (12,0)

19,05

r = 0,2 mm r = 0,4 r = 0,8 r = 1,2 r = 1,6 r = 2,0 r = 2,4

Milling Cutters

S Rounded and chamfered

Left hand

20 20 (20,0) 25 25 (25,0) 25,4 25 (25,4) 25 (25,4) 31,75 31(31,75) 31(31,75) 32 32 (32,0)

”Sumi Dual Mill”

DGC ( M/F) Type General Features

Sumi Dual Mill DGC type utilizes double-sided inserts for excellent economy. This is a general-purpose cutter featuring high cutting edge strength for high efficiency milling and low-burr chipbreaker design that provides high qualitiy machined surface. The DGC type insert lineup includes double-sided SNMU / SNEU and ONMU / ONEU types. Up to 16 corners can be used for improved economy. Type: ON_U (double-sided, 16 corners)

Type: SN_U (double-sided, 8 corners)

Characteristics l Same cutting performance as single-sided inserts plus superior economy. l Achieves level of cutting edge sharpness and machined surface quality equivalent to single-sided cutter at a maximum cutting depth of ap ≤ 3 mm.

Recommended Cutting Conditions for General Steel Milling

Cutting Force Comparison Equivalent level of cutting force

WGC

5,0

Combined Cutting Force

Axial Cutting Depth ap (mm)

Milling Cutters

6,0

Higher Efficiency

4,0 3,0 2,0 1,0 0

DGC

SNMU 13T6 ANER SNEU 13T6 ANER

DGC

ONMU 05T6 ANER ONEU 05T6 ANER

0,1

0,2 0,3 Feed per Tooth ft (mm/t)

0,4

DGC

(SNMU / SNEU)

0,5

DGC

(ONMU / ONEU)

WGC

Work Material: 34CrMo4 Tool: Ø 100 Cutting Data: vc=200m/min, ft=0,3mm/t, ap=3mm, ae=85mm

Dual-Purpose Body

Two types of inserts can be used with a single body depending on milling application to help reduce costs. Stronger than single-sided cutters. shim to protect cutter body

SNMU SNEU

– first recommendation – economical double-sided design offers 8 cutting edges with SN_U inserts – maximum depth of cut: ap = 6 mm

max. ap = 6 mm 8 corners use

Use two types of inserts for different applications.

ONMU ONEU – double-sided design with 16 corners for improved economy – maximum depth of cut: ap = 3 mm

max. ap = 3 mm 16 corners use

”Sumi Dual Mill”

DGC ( M/F) Type Line-up Choose a tool that fits your application from a comprehensive line-up Cat. No

DGC 13000 RS

DGCM 13000 RS

DGCF 13000 RS

DGC 13000 EW

Type

Standard pitch

Medium pitch

Fine pitch

Endmill type

Ø 40 mm – Ø 250 mm

Ø 50 mm – Ø 250 mm

Ø 40 mm – Ø 63 mm

3–10

4–14

5–18

3–4

Cutter Diameter Cutting Edges

Shape

☞ H6 High Reliability Employs New Super ZX Coating, a multi-layer PVD coating grade and CVD coating grade with enhanced coating strength provided by newly developed stress control technology. Improved run-out precision reduces tool life deviation to achieve highly reliable tool life.

Wear Resistance

Super ZX Coat ZX Coat

TiCN

TiN

Comp. A

0,25 Flank Wear (mm)

0,30

New Super ZX Coat

TiAlN

Comp. B

0,20

Small wear only

DGC

0,15

0,05 0

Tool: Ø 100 mm Cutting Data: vc = 200 m/min ft = 0,15mm/t ap = 2 mm ae = 85 mm

0,10

600 800 1000 2000 Starting Temp. for Oxidization (°C)

Work Material: 34CrMo4

Milling Cutters

Coating Hardness (GPa)

Multi-layer PVD Coating

3 5 10 20 Number of Passes (1 Pass = 300 mm)

Cutter Diameter and Cutter Body Height

61,4 mm

Insert: ON_U 05T6 ANER (octagonal)

63,0 mm

Insert: SN_U 13T6 ANER (square)

Ø 100,0 mm Example: DC = 100mm

Ø 102,9 mm

Number of Tool Diameter Cutting Edges (mm)

Cutter Height (mm)

Max. Depth of Cut (mm)

SNMU/SNEU

100,0

63,0

6,0

ONMU/ONEU

102,9

61,4

3,0

Square inserts (SNMU/SNEU) and octagonal inserts (ONMU/ONEU) can be used interchangeably on the same body. Using these inserts the cutter will have different cutter diameter and cutter body height.

”Sumi Dual Mill”

DGC ( M/F) Type General Milling of Steel and Cast Iron

Rake Angle

Body – Shell type

–10° –5°

Radial Axial

6 mm

45°

SNMU Fig. 1

Fig. 2

Fig. 3

3 mm

45°

ONMU

Fig. 4

Cutter body Ø DC ≥ 160 mm: no inner coolant

Body

Type: DGC, Standard Pitch

Cat. No. DGC

DGC

13040 RS 13050 RS 13063 RS 13080 RS 13100 RS 13125 RS 13160 RS 13200 RS 13250 RS

Dimension (mm)

Stock

       q q

DCX

DCSFMS

DCB

KWW

KDP

40 (42,90) 50 (52,90) 63 (65,90) 80 (82,90) 100 (102,90) 125 (127,90) 160 (162,90) 200 (202,90) 250 (252,90)

54 64 77 94 114 139 174 214 264

36 40 50 60 70 80 130 150 190

40 (38,44) 40 (38,44) 40 (38,44) 50 (48,44) 50 (48,44) 63 (61,44) 63 (61,44) 63 (61,44) 63 (61,44)

16 22 22 27 32 40 40 60 60

13,5 18,0 18,0 20,0 46,0 52,0 88,0 130,0 160,0

8,4 10,4 10,4 12,4 14,4 16,4 16,4 25,7 25,7

5,6 6,3 6,3 7,0 8,5 9,5 9,5 14,0 14,0

No. of Weight CBDP Teeth (kg) 18 20 20 25 32 29 29 35 35

3 3 4 4 5 6 7 8 10

Fig.

0,3 0,4 0,5 1,2 1,6 2,8 4,5 7,1 11,2

1 1 1 1 2 1 3 4 4

No. of Weight CBDP Teeth (kg)

Fig.

Milling Cutters

Type: DGCM, Medium Pitch Cat. No.

Stock

DGCM 13050 RS 13063 RS 13080 RS DGCM 13100 RS 13125 RS 13160 RS DGCM 13200 RS 13250 RS

      q q

Dimension (mm) DC

DCX

DCSFMS

DCB

KWW

KDP

50 (52,90) 63 (65,90) 80 (82,90) 100 (102,90) 125 (127,90) 160 (162,90) 200 (202,90) 250 (252,90)

64 77 94 114 139 174 214 264

40 50 60 70 80 130 150 190

40 (38,44) 40 (38,44) 50 (48,44) 50 (48,44) 63 (61,44) 63 (61,44) 63 (61,44) 63 (61,44)

22 22 27 32 40 40 60 60

18 18 20 46 52 88 130 160

10,4 10,4 12,4 14,4 16,4 16,4 25,7 25,7

6,3 6,3 7,0 8,5 9,5 9,5 14,0 14,0

DCX

DCSFMS

DCB

KWW

KDP

50 (52,90) 63 (65,90) 80 (82,90) 100 (102,90) 125 (127,90) 160 (162,90) 200 (202,90) 250 (252,90)

64 77 94 114 139 174 214 264

40 50 60 70 80 130 150 190

40 (38,44) 40 (38,44) 50 (48,44) 50 (48,44) 63 (61,44) 63 (61,44) 63 (61,44) 63 (61,44)

22 22 27 32 40 40 60 60

18 18 20 46 52 88 130 160

10,4 10,4 12,4 14,4 16,4 16,4 25,7 25,7

6,3 6,3 7,0 8,5 9,5 9,5 14,0 14,0

DGC

050

Cutter Series

M: Medium F: Fine

Insert Size

Cutter Diameter

Direction

Metric

20 20 25 32 29 29 35 35

4 5 6 7 8 10 12 14

0,3 0,5 1,1 1,5 2,8 4,6 7,0 11,1

1 1 1 2 1 3 4 4

No. of Weight CBDP Teeth (kg)

Fig.

Type: DGCF, Fine Pitch Cat. No.

Stock

DGCF 13050 RS 13063 RS 13080 RS DGCF 13100 RS 13125 RS 13160 RS DGCF 13200 RS 13250 RS

      q q

Dimension (mm)

20 20 25 32 29 29 35 35

5 6 8 10 12 14 16 18

0,3 0,5 1,1 1,4 2,7 4,4 6,9 11,0

1 1 1 2 1 3 4 4

( ) Figures in brackets indicate values for ONMU inserts. Inserts are not included.

Identification Details

l = Euro stock q = Delivery on request

Recommended Tightening Torque (N·m)

”Sumi Dual Mill”

DGC Type Inserts Coated Carbide

     

  

 

Good

Chipbreaker

6,9

13,5

Fig. 3

Fig. 4

18,3

13,5

6,6

6,0

Improved Milling Quality

FG type chipbreakers feature chamfer to minimize burrs and provide excellent milling qualitiy. Low burr design

Low burr General design purpose standard

With chamfer

Competitor

No burrs

Burrs

FG type inserts with low-burr design enable high-qualitiy milling with few burrs and little edge chipping.

Heavy cutting

Edge Strength

High

Attaching Inserts Insert

Press down firmly from above

Octagonal Inserts

Shim Screw

Insert Screw

Firmly align insert with supporting face, press down in the direction of the arrow and tighten the screw to fix the insert.

Shim

Spare Parts

Milling Cutters

Edge Sharpness

Light cutting Light with cutting low burr

  

 

13,5

5 7,

   

1 1 1 2 2 1 1 2 2 3 4 4 4 4

13,5

    

13,5

    

ACK300

    

Fig.

13,5

ACK200

    

Fig. 2 6

Fig. 1

    

SNMU 13T6ANER L 13T6ANER G 13T6ANER H 13T6ANER FL 13T6ANER FG SNEU 13T6ANER L 13T6ANER G 13T6ANER FL 13T6ANER FG XNEU 13T6ANEN W ONMU 05T6ANER L 05T6ANER G ONEU 05T6ANER L 05T6ANER G

ACP300

ACP200

Cat. No.

ACP100

13,5

ACM300

ACM200

Application High Speed/Light cut General Purpose Roughing

Align with supporting faces

Optional

Shim

Shim Screw

L Seat Wrench

Insert Srew

DGCS13R

BW0609F

LH040

BFTX0412IP

Insert Wrench

Insert Srew (*)

TRDR15IP

BFTX0418IP

3,0 *Corners can be changed simply by loosening the screw. (Only suitable for DGC/DGCM types with body size ≥ Ø 80 mm).

Recommended Cutting Conditions (SN_U) Depth of Cut (mm)

Grade

General Steel

150–200–250 0,10–0,25–0,40 <4

ACP200 ACP300

Alloyed Steel

180–250–350 0,10–0,30–0,45 <4

ACP200 ACP300

Die Steel

100–150–200 0,15–0,25–0,35 <4

Stainless Steel

160–200–250 0,15–0,23–0,30 <3

GG+GGG

100–200–250 0,10–0,25–0,40 <5

ISO

Work Fit- Cutting Speed Material ness vc (m/min)

Feed Rate ft (min/t)

Min. – Optimum – Max.

ACP200 ACP300 ACM200 ACM300 ACP300 ACK200 ACK300

Recommended Cutting Conditions (ON_U) Depth of Cut (mm)

Grade

General Steel

150–200–250 0,10–0,30–0,50 <2

ACP200 ACP300

Alloyed Steel

180–250–350 0,10–0,50–0,50 <2

ACP200 ACP300

Die Steel

100–150–200 0,15–0,25–0,30 <2

Stainless Steel

160–200–250 0,15–0,23–0,30 <2

GG+GGG

ISO

Work Fit- Cutting Speed Material ness vc (m/min)

Feed Rate ft (min/t)

100–200–250 0,10–0,30–0,50 <2 Preferred choice

ACP200 ACP300 ACM200 ACM300 ACP300 ACK200 ACK300

Suitable

”Wave Face Mill”

WGX ( M/F) Type General Milling of Steel and Cast Iron

Rake Angle

Body – Shell type Fig. 1

Fig. 2

20°–24° 20°–22°

Radial Axial

Fig. 3

6 mm

45°

Fig. 4

Cutter body DC ≥ 160 mm: no inner coolant

Body Type: WGX, Standard Pitch Cat. No. WGX

WGX

Milling Cutters

WGX

13040 RS 13050 RS 13063 RS 13080 RS 13100 RS 13125 RS 13160 RS 13200 RS 13250 RS

Stock

      l l q

Inner coolant available for DC ≤ Ø 125mm

Dimension (mm) DC

DCX DCSFMS LF

DCB

KWW

KDP

CBDP

40 50 63 80 100 125 160 200 250

52 62 76 93 113 138 173 213 263

16 22 22 27 32 40 40 60 60

14,0 18,0 18,0 20,0 46,0 52,0 88,0 130,0 160,0

9,0 11,0 11,0 13,5 29,0 -

8,4 10,4 10,4 12,4 14,4 16,4 16,4 25,7 25,7

5,6 6,3 6,3 7,0 8,5 9,5 9,5 14,0 14,0

18 20 20 25 32 29 29 35 35

32 40 50 55 70 80 130 150 190

40 40 40 50 50 63 63 63 63

No. of Weight Teeth (kg)

Fig.

3 3 4 4 5 6 7 8 10

1 1 1 1 2 1 3 4 4

0,3 0,4 0,6 1,2 1,6 2,8 4,5 7,1 11,2

Type: WGXM, Medium Pitch Cat. No. WGXM 13050 RS 13063 RS 13080 RS WGXM 13100 RS 13125 RS 13160 RS WGXM 13200 RS 13250 RS

Stock

      l q

Dimension (mm) DC

DCX DCSFMS LF

DCB

KWW

KDP

CBDP

50 63 80 100 125 160 200 250

62 77 94 114 139 174 214 264

22 22 27 32 40 40 60 60

18,0 18,0 20,0 46,0 52,0 88,0 130,0 160,0

11,0 11,0 13,5 29,0 -

10,4 10,4 12,4 14,4 16,4 16,4 25,7 25,7

6,3 6,3 7,0 8,5 9,5 9,5 14,0 14,0

20 20 25 32 29 29 35 35

40 50 55 70 80 130 150 190

40 40 50 50 63 63 63 63

No. of Weight Teeth (kg)

Fig.

4 5 6 7 8 10 12 14

1 1 1 2 1 3 4 4

0,4 0,6 1,1 1,6 2,8 4,5 7,0 11,1

Type: WGXF, Fine Pitch Cat. No. WGXF 13050 RS 13063 RS 13080 RS WGXF 13100 RS 13125 RS 13160 RS WGXF 13200 RS 13250 RS

Stock

      l q

Dimension (mm) DC

DCX DCSFMS LF

DCB

KWW

KDP

CBDP

50 63 80 100 125 160 200 250

62 77 94 114 139 174 214 264

22 22 27 32 40 40 60 60

18,0 18,0 20,0 46,0 52,0 88,0 130,0 160,0

11,0 11,0 13,5 29,0 -

10,4 10,4 12,4 14,4 16,4 16,4 25,7 25,7

6,3 6,3 7,0 8,5 9,5 9,5 14,0 14,0

20 20 25 32 29 29 35 35

40 50 55 70 80 130 150 190

( ) Figures in brackets indicate values for ONMU inserts. Inserts are not included.

Identification Details

G10

 = Euro stock m = Japan stock

40 40 50 50 63 63 63 63

WGX

050

Cutter Series

M: Medium F: Fine

Insert Size

Cutter Diameter

Direction

Metric

q = Delivery on request

No. of Weight Teeth (kg)

Fig.

5 6 8 10 12 16 20 24

1 1 1 2 1 3 4 4

0,4 0,6 1,1 1,5 2,7 4,5 6,9 11,0

Recommended Tightening Torque (N·m)

”Wave Face Mill”

WGX ( M/F) Type General Features

The Wavemill WGX Type employs unique chipbreaker design to provide lower cutting resistance and higher quality surface finishes than conventional tools.

Series Cutter

No. of Teeth

Standard Pitch

WGX

13000RS

Ø 40 – Ø 250

3–10

Medium Pitch

WGXM 13000RS

Ø 50 – Ø 250

4–14

Fine Pitch

WGXF 13000RS

Ø 50 – Ø 250

5–24

Endmill Type

WGX

Ø 32 – Ø 63

3–5

Type

Cat. No.

13000EW

Inner coolant available for DC ≤ Ø 125 mm

Characteristics

☞ H7

l Stable Cutting

Special chipbreaker designed for WGX enables lower cutting forces.

l High Quality

Improved run-out precision and unique wiper edge shape ensure excellent surface finish quality. Optimised chamfer edge reduces burr and edge chipping. l Long Tool Life Features high precision technology that reduces insert run-out variation and a new coating to provide stable and long tool life.

Insert Shape Characteristics Unique wiper edge shape for improved surface roughness General-purpose G type chipbreaker

Milling Cutters

Optimal nose radius for high strength

Large rake angle and cutting edge rake angle improves cutting edge sharpness

Low-burr design FG type chipbreaker Optimised chamfer shape reduces burrs on cutting surface

    

m m m

2, 0

20°

13,4

m m

   

3,97

13,4

Fig.

Seat Screw

Fig. 2

1 1 1 1 1 1 2 3

Seat

Insert 13,4

ACM200

ACK300

ACK200

   

ACM300

       m   m

1, 8

DL1000

20°

     

M P

Fig. 1

Insert Screw

3,97

13,4

Fig. 3 2

  

13,4

m m

ACP300

SEET 13T3AGFR-L SEET 13T3AGSR-L 13T3AGSR-G SEMT 13T3AGSR-L 13T3AGSR-G 13T3AGSR-H SEMT 13T3AGSR-FG XEEW 13T3AGER-WR

Carb. DLC M

ACP200

Cat. No.

Coated Carbide P

ACP100

Application High Speed/Light Cut General Purpose Roughing

Inserts

3,97

17,8

Recommended Cutting Conditions Spare Parts Applicable Cutters

Shim

Shim Screw

Insert Screw

Insert Wrench

Seat Wrench

Hardness (HB)

Cutting Speed vc (m/min)

General Steel

180–280

150–200–250 0,15–0,20–0,25 ACP200

Soft Steel

≤180

180–265–350 0,10–0,25–0,40 ACP200

Die Steel

200–220

100–150–200 0,15–0,20–0,25 ACP200

160–205–250 0,15–0,23–0,30 ACM300

250

100–175 –250 0,15–0,23–0,30 ACK200

500–750–10000,15–0,23–0,30 DL1000

30 – 50– 80 0,10–0,20–0,30 ACM300

M Cast Iron K N Non Ferrous Alloy S Exotic Alloy Stainless Steel

3,0 WGX (-M/F)

WGCS 13 R BW 0507 F

BFTX 03512 IP TRDR 15 IP

LH 035

Feed Rate f t (mm/tooth)

ISO Work Material

Grade

Minimum-Optimum-Maximum

G11

Face Mill

WGC ( M/F) Type General Milling for Steel, Cast Iron & Exotic Material Fig. 1

Fig. 2

Fig. 3

Body Standard WGC - Type

Milling Cutters

Cat. No.

Stock

WGC 3032 RS 3040 RS 3050 RS 3063 RS 3080 RS WGC 3100 RS WGC 4040 RS 4050 RS 4063 RS 4080 RS WGC 4100 RS 4125 RS 4160 RS WGC 4200 RS

p p p p

p p p p p p p p

Dimensions (mm) DC 32 40 50 63 80 100 40 50 63 80 100 125 160 200

DCX 41 49 59 72 89 109 52 63 76 93 113 138 173 213

DCSFMS 32 32 40 50 60 70 32 40 50 60 70 80 100 130

LF 40 40 40 40 50 50 40 40 40 50 50 63 63 63

DCX 63 76 93 113 138 173 213

DCSFMS 40 50 60 70 80 100 130

LF 40 40 50 50 63 63 63

DCX 63 76 93 113 138 173 213

DCSFMS 40 50 60 70 80 100 130

LF 40 40 50 50 63 63 63

KWW 8,4 8,4 10,4 10,4 12,4 14,4 8,4 10,4 10,4 12,4 14,4 16,4 16,4 25,7

KDP 5,6 5,6 6,3 6,3 7,0 8,5 5,6 6,3 6,3 7,0 8,5 9,5 9,5 14,0

DCB 16 16 22 22 27 32 16 22 22 27 32 40 40 60

D2 9 9 11 11 13,5 9 11 11 13,5 -

D1 14 14 18 18 20 14 18 18 20 -

CBDP 18 18 20 20 25 32 18 20 20 25 32 38 38 35

DCB 22 22 27 32 40 40 60

D2 11 11 13,5 -

D1 18 18 20 -

CBDP 20 20 25 32 38 38 35

DCB 22 22 27 32 40 40 60

D2 11 11 13,5 -

D1 18 18 20 -

CBDP 20 20 25 32 38 38 35

No. of Teeth

Weight (Kg)

Fig.

4 4 5 6 6 7 3 3 4 4 5 6 7 8

0,2 0,3 0,4 0,6 1,1 1,5 0,4 0,5 0,6 1,0 1,5 2,6 4,0 6,6

1 1 1 1 1 2 1 1 1 1 2 2 2 3

No. of Teeth

Weight (Kg)

Fig.

4 5 6 7 8 10 12

0,5 0,6 1,0 1,5 2,6 4,0 6,6

1 1 1 2 2 2 3

No. of Teeth

Weight (Kg)

Fig.

5 6 8 10 12 16 20

0,5 0,6 1,0 1,5 2,6 4,0 6,6

1 1 1 2 2 2 3

Medium Pitch WGCM - Type Stock

Cat. No. WGCM 4050 RS 4063 RS 4080 RS WGCM 4100 RS 4125 RS 4160 RS WGCM 4200 RS

p p p p p p p

Dimensions (mm) DC 50 63 80 100 125 160 200

KWW 10,4 10,4 12,4 14,4 16,4 16,4 25,7

KDP 6,3 6,3 7,0 8,5 9,5 9,5 14,0

Fine Pitch WGCF - Type Cat. No.

Stock

WGCF 4050 RS 4063 RS 4080 RS WGCF 4100 RS 4125 RS 4160 RS WGCF 4200 RS

p p p p p p p

Dimensions (mm) DC 50 63 80 100 125 160 200

KWW 10,4 10,4 12,4 14,4 16,4 16,4 25,7

KDP 6,3 6,3 7,0 8,5 9,5 9,5 14,0

Spare Parts

G12

Structure

Cutter

Shim

WGC 3000 RS WGC/-F 4000 RS

WGCS 13 R

Shim screw

BW 0507 F

p = To be replaced by new item

Insert screw

Wrench

BFTX 0307 IP 2,0 TRDR 10 IP BFTX 03512 IP 3,0 TRDR 15 IP

Wrench

LH035

Insert clamp screw

WGC 3000

Shim clamp screw

Shim

WGC 4000

Recommended Tightening Torque (N·m)

Face Mill

45° Approach Face Mill

WGC ( M/F) Type

Features l Suitable for high speed machining vc < 400 m/min. l Tough lightweight cutter body with wide chip pockets for fast metal

removal.

l Low cost precision moulded inserts give G class performance at

greatly reduced cost.

l Wide range of grades for most workpiece materials - including steels,

irons, high temperature alloys, aluminium’s etc.

l Improves metal removal rates, flatness, dimensional accuracy, and

surface finish.

Insert

SEET, SEMT

1 1 1 1 1 2 2 2 2 2 2 2 3 3

p p p

Specifications

Fig. 2 WGC 3000 Type

Fig. 3 WGC 4000 Type WGC M/F 4000 Type

l Cutting Edge Geometry L type

N type: no chipbreaker Cutting Force

( - 10° ~ - 19°)

Max. depth of cut: 6 mm

( 4 mm)

0,02 mm

Run-out with M class insert SEMT13T3

N type

G type for general use

( ) shows WGC 3000 type

(vc =m/min, f t =mm/ tooth) (min.– optimum – max.) SEMT 13T3 AGSN-G

ACP100

Grade

WGC (-M/-F) 4040–4200

H type for heavy cutting

Toughness of Cutting Edge

Insert Type

Work Material

H type

L type for light cutting

Recommended Cutting Conditions

Type

G type

( + 20°)

Radial rake angle: - 20° ~ - 24°

3,97

Chip Breaker System

Approach angle: 45° Axial rake angle: + 20° ~ +22°

0,03 mm

Wiper

20°

DA2200

p p p p p p p p p p p

T250A

p p p p p p p p p p p

Milling Cutters

p p p p p p p p p p p

Fig. Applicable Endmill

p p p p p p p p p p p

EH520

13,4

ACK300

M P

DL1000

ACK200

Fig. 1

XEEW

0903 AGFN-L 0903 AGSN-G 0903 AGSN-N SEMT 0903 AGSN-L 0903 AGSN-G SEET 13T3 AGFN-L SEET 13T3 AGSN-G 13T3 AGSN-N SEMT 13T3 AGSN-L 13T3 AGSN-G 13T3 AGSN-H SECW 13T3 AGTN-N-NF XEEW 13T3 AGFR-W-NF XEEW 13T3 AGER-W

ACP300

SEET SEET

DLC Carbide Cermet PCD

ACP200

Cat. No.

Coated Carbide P

ACP100

Application High Speed/Light Cut General Purpose Roughing

SECW

Low carbon steel

Alloy steel

ACP300

ACP200 Die steel

Low carbon steel

Alloy steel

Die steel

Stainless steel austenitic martensitic

ACK200 Cast iron

Ductile cast iron

ACK300 Cast iron

Ductile cast iron

vc 100-250-400 80-220-280 80-150-250 80-200-370 70-150-250 60-130-220 120-180-240 100-140-200 220-270-450 150-180-250 180-220-270 130-160-220 f t 0,1-0,25-0,4 0,1-0,25-0,4 0,1-0,2-0,3 0,1-0,25-0,4 0,1-0,25-0,4 0,1-0,2-0,3 0,1-0,2-0,3 0,1-0,2-0,3 0,1-0,25-0,4 0,1-0,25-0,4 0,1-0,25-0,4 0,1-0,25-0,4 1,0-3,0-5,0 1,0-3,0-5,0 1,0-2,0-3,0 1,0-3,0-5,0 1,0-3,0-5,0 ap

G13

Face Mill

UFO / UFOF Type General Milling for Steel, Cast Iron & Exotic Material Specifications Approach angle: 45° Axial rake angle: + 27° Radial rake angle: - 7° (-10° for ø 50 and ø 63) max depth of cut: DC

5,0 mm (UFO 4000 type) 7,0 mm (UFO 5000 type)

Body R

UFO 4050 R/L-S

DCX DCSFMS

DCB

KWW

KDP

CBDP

No. of Teeth

Weight (Kg)

Fig.



10,4

6,3

1,3



10,4

6,3

1,6

4080 R/L-S



103

12,4

7,0

2,1

UFO 4100 R/L-S



100

122

14,4

8,5

2,9

4125 R/L-S



125

146

16,4

9,5

4,2

4160 R/L-S



160

180

100

16,4

9,5

6,6

UFO 4200 R/L-S



200

220

130

25,7

14,0

9,5

5,0

4250 R/L-S

250

270

300

25,7

14,0

14,8

UFO 4315 R/L-S

315

335

240

25,7

14,0

26,6

UFO 5080 R/L-S



102

12,4

7,0

2,1

UFO 5100 R/L-S



100

119

14,4

8,5

2,9

5125 R/L-S



125

143

16,4

9,5

4,2

6,6

5160 R/L-S



160

177

100

16,4

9,5

UFO 5200 R/L-S



200

217

130

25,7

14,0

9,5

5250 R/L-S

250

267

200

25,7

14,0

14,8

UFO 5315 R/L-S

315

332

240

25,7

14,0

26,6

Fig. 2

Fig. 3

Fig. 4

DCSFMS

Spare Parts Locator

Fig. 5

ø18

Cutter

KWW

Structure Insert block

Insert clamp Insert block Insert

4050–4063 4080–4315 5080–5315 Cutter

UF 4 K R/L S-UF 4 S R/L UF 4 K R/L UF 4 S R/L UFTW R/L UF 5 K R/L UF 5 S R/L Locator clamp Double screw Wrench

Locator

Double screw 4050–4063 4080–4315 UFKW R/L 5080–5315 l = Euro stock = Japan stock

7,0

KWW

ø101,6 DCB

ø14

CBDP

KDP

ø 66,7 DCB

KDP

Fig. 1

G14

Max. Depth of Cut

4063 R/L-S

CBDP

Milling Cutters

Dimensions (mm)

Stock

Cat. No.

Locator clamp WB 7-15 T

TT 25

q = Delivery on request

Double screw Insert clamp

Face Mill

27° Super High Rake Multi Purpose Mill

UFO / UFOF Type

Features 45° approach face mills 27° super high rake multi purpose cutter for outstanding productivity milling steels, irons and alloys l Substantially improves metal removal rates on low powered machines l Differential pitched inserts guarantee smooth cutting action l Rigid body incorporates carbide locators and HSS shims resulting in extremely low run out l l

Body (Fine Pitch Type) Stock

Cat. No.

UFOF 4080 R/L-S

Dimensions (mm)

DCX DCSFMS

DCB

KWW

KDP

CBDP

No. of Teeth

Max. Depth of Cut

Weight (Kg)

Fig.



103

12,4

7,0

2,1

UFOF 4100 R/L-S



100

122

14,4

8,5

2,9

4125 R/L-S



125

146

16,4

9,5

4,2

4160 R/L-S



160

180

100

16,4

9,5

UFOF 4200 R/L-S

200

220

130

25,7

14,0

4250 R/L-S

250

270

300

25,7

14,0

UFOF 4315 R/L-S

315

335

240

25,7

14,0

6,6

9,5

14,8

26,6

5,0

Fig. 5 (Grades: ACP_, ACK_)

15,875

Work Material Insert Type UFO (-F) 4000 UFO (-F) 5000

Alloy steel

15,875

25°

12,70

15,3

25°

12,70

25°

32° 12,2

4,76±0,025

3,97±0,025

ACP300

ACP200 Die steel

(vc =m/min, f t =mm/ tooth) (min.– optimum – max.)

ACP100 Low carbon steel

2, 0,

01 3

Recommended Cutting Conditions Grade

2, 2

H10E

G10E

A30N

T250A

ACK300

ACK200

ACP300

ACP200

ACP100

M±

UFO(F) 4000 UFO 5000

UW 15500 R

Fig. 4

3,97

12,70

4 5(6)

, ±0

 m   

4,76

15,875

Fig. 7

3 m

1504 AZTN

Fig. 3

m m

3,97

12,70

1(2)

 m  m

UW 12500 R SFKN 1504 AZFN

SFKR 12T3 AZTN

    

12T3 AZTN

, ±0

SFKN 12T3 AZFN

Fig.

4,76

Fig. 6

Fig. 2

Cat. No.

25°

25° 3,97

12,70

25°

32°

Roughing

General Purpose

15,875

12,70

. ±0

High Speed/Light Cut

Fig. 1 (Grades: ACP_, ACK_)

Uncoated Carbide

2, 2

Coated Carbide

Milling Cutters

Grade

Cermet

Insert

Low carbon steel

Alloy steel

Die steel

Stainless steel austenitic martensitic

ACK200 Cast iron

Ductile cast iron

ACK300 Cast iron

Ductile cast iron

vc 100–250–400 80–220–280 80–150–250 80–200–370 70–150–250 60–130–220 120–180–240 100-140-200 220–270–450 150–180–250 180–220–270 130–160–220 f t 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,2–0,3 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,2–0,3 0,1–0,2–0,3 0,1-0,2-0,3 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,25–0,4 1,0–3,0–5,0 1,0–3,0–5,0 1,0–2,0–3,0 1,0–3,0–5,0 1,0–3,0–5,0 ap vc 100–250–400 80–220–280 80–150–250 80–200–370 70–150–250 60–130–220 120–180–240 100–140–200 220-270-450 150–180–250180–220–270130–160–220 f t 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,2–0,3 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,2–0,3 0,1–0,2–0,3 0,1–0,2–0,3 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,25–0,4 1,0–4,0–7,0 1,0–4,0–7,0 1,0–2,0–5,0 1,0–4,0–7,0 1,0–4,0–7,0 ap

G15

Face Mill

DNX / DNXF Type Approach angle Axial rake angle Radial rake angle

General Milling for Cast Iron and Steel Fig. 1

Fig. 3

Fig. 2

: : :

65° + 5° - 6°

8 mm 65°

Fig. 4

Body Standard DNX - Type Dimensions (mm) DCX DCSFMS LF DCB D1

Max. Depth of Cut

No of Teeth

Weight (Kg)

Fig.

Cat. No.

Stock

DNX

12080 RS



12,4

7,0

1,2

DNX

12100 RS



100

108

14,4

8,5

1,6

12125 RS



125

133

16,4

9,5

2,8

12160 RS



160

168

100

16,4

9,5

4,4

12200 RS

200

210

150

130

25,7

14,0

8,0

12250 RS

250

260

180

160

25,7

14,0

12,2

Dimensions (mm) DCX DCSFMS LF DCB D1

KWW

KDP

CBDP

No of Teeth

Weight (Kg)

Fig.

1,2

DNX

KWW

KDP

CBDP

8,0

Fine Pitch DNXF - Type

Milling Cutters

Cat. No.

Stock

DNXF 12080 RS



12,4

7,0

DNXF 12100 RS



100

108

14,4

8,5

12125 RS



125

133

16,4

9,5

12160 RS



160

168

100

16,4

9,5

First Recommendation: DNX

Max. Depth of Cut 8,0

1,6

2,7

4,4

DNX / DNXF

Depth of Cut : ap (mm)

14,0 – 12,0 – 10,0 –

65°

PWC(F)

8mm

Wiper width = 1,2 mm

8,0 –

Max. depth of cut : 8 mm,

6,0 –

Cutter Type

Diameter Range

Characteristics

DNX 12000 RS

Ø 80–Ø 250 mm

- General purpose - Medium pitch type

DNXF 12000 RS

Ø 80–Ø 160 mm

- General purpose - Fine pitch type

4,0 – 2,0 – 0

DNX(F) l

0,1

0,2

0,3

0,4

Feed Rate : f t (mm/tooth)

Spare Parts Cutter

Insert Screw Insert Wrench

Identification Details Locator

Clamp Screw

Wrench

– DNXK 12 R

– BX 0515

– LH 040

DNX F 12 080 R S

3,0

Ø 80 – Ø 160 BFTX0412 IP TRDR15 IP Ø 200, Ø 250

G16

l = Euro stock = Japan stock

Approach angle : 65°

q = Delivery on request

Cutter type

Fine pitch

Insert size

Diam.

Cutting direction

Shell type

Recommended Tightening Torque (N·m)

Face Mill

DNX / DNXF Type Features l Small inserts with 8 cutting edges l Economic by double-side usage l Excellent grade for cast iron machining l Optimised geometry for best results in cast iron l Special inserts for steel machining

Insert

  

m m

  



12,7

Fig. 1 2 3

 

Fig. 3

H Type

SH Type

12,7

Fig. 2

G Type

ACK300

SNMT 1205 ZNEN-G 1205 ZNEN-H 1205 ZNEN-SH

Fig. 1

ACK200

Cat. No.

ACK100

ACP200

ACP300

12,7

Coated Carbide

Application High Speed/Light cut General Purpose Roughing

12,7

5,6

Cutting edge

12,7

5,6

Flat land

12,7

5,6

Flat land

G Type : For general purpose H Type : For heavy machining SH Type : For steel machining

Milling Cutters

inserts e ges iv t a g e l N tting ed u c 8 h ing s wit machin l l Insert e e t s r able fo l Applic

Advantage of SH-Type when Steel machining G Type

SH Type Chip packing causes higher cutting forces !

Smooth chip evacuation reduces cutting forces !

Recommended Cutting Conditions ISO

P K

(vc = m/min, f t = mm/ tooth) (min.– optimum – max.)

Work Material

Hardness (HB)

Cutting Speed v c (m/min)

Feed Rate f t (mm/tooth)

Insert Grade

Carbon steel

180–280

150–175–200

0,10–0,15–0,20

ACP200

Alloy steel

180–280

150–175–200

0,10–0,15–0,20

ACP200

Grey cast iron (GG)

250

150–225–300

0,10–0,20–0,30

ACK200/ACK300

Ductile cast iron (GGG)

250

150–225–250

0,10–0,18–0,25

ACK200/ACK300

G17

Wave Radius Mill

High Durable Mill with Polygon Inserts

WRCX Type

Grades for Steels, Cast Iron and Aluminium Features

The ”Wave Mill” WRCX type is a new multi purpose milling cutter for face milling, slotting, helical boring, plunging and profiling. Its unique design features 16 corner polygon inserts and a durable cutter body manufactured from high tensile alloyed steel protected by a hard surface treatment. Insert rigidity is maximised via close tolerance seat pockets and centre clamped using a torxscrew . Choose from a variety of insert grades such as our award winning Diamond like Carbon DL 1000 capable of high feed machining aluminium, our uncoated H1 grade suitable for non-ferrous metals or our new ACP/ACK grades for steels and irons.

Advantages

l Durable cutter body – l High feed cutting – l Excellent chip removal – l Maximum rigidity – l Wide application range –

Special alloyed steel with hard surface. Optimised pitch and high number of cutting edges Wide pocket and integral coolant hole Rigid clamping of inserts with TORXPLUS screw Carbon steels, alloy steels, stainless steels, high temperature alloys, diemould steels, aluminiums, non-ferrous metals etc

Insert K

K K

 

l   

 

4,0

6,0 6,0 8,0

S 4,76

6,5

7,0 6,5

QPMT... : Standard 16 cornered polygon type QPMT...- H: Stronger cutting edge type

Applicable Endmill

WRCX/-F 12000 RS

Coated Carbide

ACP300

ACK200

ACK300

QPMT 160608 PPEN 160608 PPEN-CP QPMT 200608 PPEN 200608 PPEN-CP

   

   l

   

DL1000

Cat. No.

Dimensions (mm) IC

0,8 6,5

Fig.

Applicable Endmill

1 3 1 3

WRCX/-F/-X 16000 RS WRCXF 20000 RS

The combination of different inserts in a staggered formation varies the cut depth and eliminates vibration when feed rate is f t < 0,15 (IC = 16 mm) or f t < 0,2 (IC = 20 mm).

G18

l = Euro stock q = Delivery on request

Fig. 1

ACP200

ACP100

Uncoated Diamond Carbide Coated

K M

QPET...- S: Polished round insert for non-ferrous material

Application High Speed / Light cut General Purpose Roughing

Fig. 2

WRCXF 20000 RS

(Paired Sets for Vibration Free Machining) P

90°

WRCX/-F/-X 16000 RS

Anti-Vibration Type P

 



Fig.

IC 11°15'

Fig.3

90°

Chip Formation Anti-vibration Type

CP and 08 type inserts are used in pairs

90°

 



  

 

IC 12

  

Dimensions (mm)

 

DL1000

   

Fig. 1

N N

ACK300

ACK200

ACP300

ACP200

Milling Cutters

QPMT 120440 PPEN 120440 PPEN-H QPET 120460 PPFR-S QPMT 160660 PPEN 160660 PPEN-H QPET 160680 PPFR-S QPMT 200670 PPEN 200670 PPEN-H

ACP100

Cat. No.

Uncoated Diamond Carbide Coated

Coated Carbide

Application High Speed / Light cut General Purpose Roughing

Work Material: Cutting Data: Insert Size:

Standard Type

50C f t = 0,1mm/tooth, ap = 7 mm IC = 20 mm

Recommended Tightening Torque (N·m)

Wave Radius Mill

WRCX Type Fig. 1

Fig. 2

Body Stock

WRCX 12040 RS 12050 RS 12052 RS 12063 RS 12080 RS WRCX 16063 RS 16080 RS WRCX 16100 RS 16125 RS

        q

Dimensions (mm) DCX* DC 40 28 50 38 52 40 63 51 80 68 63 47 80 64 100 84 125 109

BD DCSFMS LF* KWW KDP DCB D2 36 36 40 8,4 5,6 16 9 46 40 40 10,4 6,3 22 11 48 40 40 10,4 6,3 22 11 59 40 40 10,4 6,3 22 11 76 55 50 12,4 7,0 27 13,5 50 50 40 10,4 6,3 22 11 70 55 50 12,4 7,0 27 13,5 90 70 50 14,4 8,5 32 115 80 63 16,4 9,5 40 -

Fine Pitch WRCXF Type Stock

WRCXF 12050 RS 12063 RS WRCXF 16052 RS 16063 RS 16080 RS WRCXF 16100 RS 16125 RS 16160 RS WRCXF 20080 RS WRCXF 20100 RS 20125 RS 20160 RS

q q

         

Dimensions (mm) DCX* 50 63 52 63 80 100 125 160 80 100 125 160

DC 38 51 36 47 64 84 109 144 60 80 105 140

BD DCSFMS LF* KWW KDP DCB D2 46 40 40 10,4 6,3 22 11 59 40 40 10,4 6,3 22 11 45 45 40 10,4 6,3 22 11 50 50 40 10,4 6,3 22 11 70 55 50 12,4 7,0 27 13,5 90 70 50 14,4 8,5 32 115 80 63 16,4 9,5 40 29 150 100 63 16,4 9,5 40 68 55 50 12,4 7,0 27 13,5 88 70 50 14,4 8,5 32 113 80 63 16,4 9,5 40 29 148 100 63 16,4 9,5 40 -

Extra Fine Pitch WRCXX Type Cat. No.

Stock

WRCXX 16080 RS 16100 RS

 

Dimensions (mm) DCX* 80 100

DC 64 84

BD DCSFMS LF* KWW KDP DCB D2 70 55 50 12,4 7,0 27 13,5 90 70 50 14,4 8,5 32 -

* Note : When using CP type anti-vibration inserts / IC = 16, please change above dimensions: In case of anti-vibration inserts / IC = 20, please change above dimensions:

Maximum Rotation (min-1) for Non-ferrous cutting when using QPET Insert Cutter DC (mm) 25 32 40 50 63 80 100 125 160

Insert Cat. No. QPET10...S QPET12...S QPET16...S 28.000 25.000 22.000 15.000 20.000 14.000 18.000 13.000 16.000 12.000 10.000 9.000 8.000

Spare Parts Cutter

WRCX WRCX/-F/-X WRCX/-F

Screw

12 BFTX 0409 IP 3,0 TRDR 15 IP 16052–16100 BFTX 0511 IP 5,0 TRDR 20 IP BFTX 0513 IP 5,0 16125–16160 20 BFTX 0615 IP 5,0 TRDR 25 IP

Helical No. of Boring Ramping Weight Fig. Teeth D1 CBDP øB Standard amax. (Kg) 14 18 4 68 ± 11 10° 0,2 1 18 20 4 88 ± 11 7° 0,3 1 18 20 5 92 ± 11 6°30ʹ 0,3 1 18 20 5 114 ± 11 5° 0,4 1 20 25 6 148 ± 11 3°30ʹ 0,9 1 18 20 3 110 ± 15 8° 0,4 1 20 25 4 144 ± 15 5°30ʹ 0,8 1 46 32 5 184 ± 15 4° 1,3 2 52 38 5 234 ± 15 3° 2,4 2 Helical Ramping Weight No. of Boring Fig. D1 CBDP Teeth øB Standard amax. (Kg) 18 20 5 88 ± 11 7° 0,3 1 18 20 6 114 ± 11 5° 0,4 1 17,7 20 4 88 ± 15 10° 0,3 1 18 20 4 110 ± 15 8° 0,4 1 20 25 5 144 ± 15 5°30ʹ 0,8 1 46 32 6 184 ± 15 4° 1,3 2 52 29 6 234 ± 15 3° 2,4 1 93 29 8 304 ± 15 2° 4,0 3* 20 25 5 140 ± 18 7° 0,7 1 46 32 6 180 ± 18 5° 1,1 2 52 29 6 230 ± 18 3°30ʹ 2,3 1 93 29 8 300 ± 18 2°30ʹ 3,9 3*

Milling Cutters

Cat. No.

- 3° 0°

* Note Fig.3 for DCX=160 : Coolant cap (CCAP-160) with 4 screws (BX0620) and wrench (TH050) is available seperately.

Standard WRCX Type Cat. No.

Axial rake angle: Radial rake angle:

Fig. 3

Helical Ramping Weight No. of Boring max. (Kg) Fig. Teeth D1 CBDP øB Standard a 20 25 6 144 ± 15 5°30ʹ 0,8 1 46 32 7 184 ± 15 4° 1,3 2

DCX* +0,3 DCX* +0,4

& &

LF* +0,15 mm LF* +0,2 mm

Ramping (Slant Milling)

a max : (see tables) Helical Boring

øB Standard : (see tables)

Recommended Cutting Conditions Alloy steel Stainless steel Cast iron Material Carbon steel (ex. C40 ~ C50) (Below HRC40) (ex. X10CrNiS18-9) (ex. GG20) Gra de DCX ACP100, ACP200 ACP100, ACP200 ACP200, ACP300 ACK200, ACK300 (mm) 40 ~ 80 100 ~ 160

☞ H52

vc ft vc ft

100–160–200 0,2–0,4–0,6 150–200–250 0,3–0,4–0,6

Non-ferrous material DL1000, H1

100–140–180 80–120–160 80–120–160 200–500–1000 0,2–0,3–0,4 0,1–0,2–0,3 0,1–0,2–0,4 0,1–0,3–0,4 100–160–200 160–180–200 100–150–200 200–500–1000 0,1–0,3–0,5 0,15–0,2–0,3 0,1–0,15–0,2 0,2–0,3–0,6 [vc = m/min, f t = mm/ tooth] [min.– optimum – max.]

G19

Wave Radius Mill

RSX Series

Features

The Wave Radius Mill RSX Series enables stable machining even when using equipment with low clamp rigidity thanks to its body design achieving excellent cutting performance and rigidity. In addition to the ACM Series for stainless steel and exotic alloys two grades have been added: ACP200 grade for steel machining and ACK300 grade for cast iron machining. Handle an even wider range of milling needs with the RSX(F)08000 and RSX(F)20000 types.

Characteristics

Smooth cutting action and low vibration machining provided based on the high rake angle design and high rigidity body. High reliability achieved with ACM100/ACM200/ACM300 adopted for exotic alloy machining. ACP200 for steel and ACK300 for cast iron enable stable machining in a wide range of applications.

Series Insert Size 08 Standard 10 12 08 Fine Pitch 10 12 10 12 Standard 16 20 10 12 Fine Pitch 16 20 08 Standard 10 12 08 Fine Pitch 10 12

Image Shank Type

Milling Cutters

Cat. No.

Series

☞ H54

Shell Type

Modular Type

☞ H55

RSX 08000 ES 10000 ES 12000 ES RSXF 08000 ES 10000 ES 12000 ES RSX 10000 RS 12000 RS 16000 RS 20000 RS RSXF 10000 RS 12000 RS 16000 RS 20000 RS RSX 08000 M 10000 M 12000 M RSXF 08000 M 10000 M 12000 M

External Diameter (mm) Ø 20 Ø 25 Ø 32 Ø 40 Ø 50 Ø 52 Ø 63 Ø 66 Ø 80 Ø 100 Ø 125 Ø 160

l l

Cutting Performance Tool Life Comparison (Fracture Resistance)

l l l l

l l l l l l

l l

Cutting Resistance (N)

Competitor B 4

Vibration Amplitute

Cutting Vibration Comparison

G20

l = Euro stock q = Delivery on request

Competitor A

l l l

l l

Principal Force Feed Force Back Force

2.500 2.000 1.500 1.000 500 0

RSX

Cutting Resistance Comparison

3.000

2 3 Cutting Distance (m)

l l

Competitor A

l l l

RSX

l l l

Competitor B

RSX

Competitor A Competitor B

Work Material: X5CrNiS1810 Tool: Ø 50 Cutting Data: vc = 200m/min, ft = 0,5mm/t, ap = 2,0mm, ae= 10,0mm, Wet

Wave Radius Mill

RSX Series Low Cutting Resistance, Less Vibration

Low cutting resistance and low vibration machining have been achieved with super high rake angle design + high rigidity body. High rake angle design

High Operability

Ease of corner control has been achieved with the adoption of a unique positioning mechanism that is highly precise and highly operable. Contact area

A significant increase in back metal thickness

Locator Highly durable body

Insert size of 12 and 16 mm uses a maximum of 8 corners and an insert size of 10 mm uses a maximum of 4 corners.

R-shaped pocket

Stable and Long Tool Life Work Material

Wear Resistance

P P

ACM100

Coating Type:

ACK300 ACM200 C ACM300 P

C CVD

PVD

ACM100/ACM300 New Super ZX Coat

60 50 40 30 20

Super ZX Coat

Laminating cycle to ~10 nm

ZX Coat TiCN TiAlN TiN 600 800

1000 1.200

Starting Temperature for Oxidation (°C)

New Super ZX Coat

10nm

Cross Section of Coating

The product series with a coating film hardness approximately 40 % higher and an oxidation onset temperature 200 °C higher than conventional products. Enables machining at least 1,5 times faster and more efficiently than conventional products. A product life at least twice as long as that of conventional products achieved under the same machining conditions.

TiCN Coating Hardness (GPa)

Milling Cutters

Coating Hardness (GPa)

ACP200

A long life ensured with the adoption of the ACM series and significant improvements have been made in processing exotic alloy and stainless steel machining.

ACM100 ACM200 C ACM300 P

Fracture Resistance

ACM200 50 40

Super FF Coat

Coating hardness 30% increase. Coating surface roughness 50% reduction.

Al2O3

30 20

TiCN

Conventional Coating 0,05 0,10 0,15 0,20

TiCN Surface Roughness Ra (µm)

Substrate

Cross Section of Coating

Super FF Coat

Smooth coating surface provides excellent adhesion and chipping resistance. Improved coating adhesion strength. Harder than conventional coatings with hugh improvements in wear resistance. High speed, high effiency machining of more than 1,5 times than of conventional grades possible. Achieving more than double the tool life of conventional grades under the same cutting conditions.

G21

Wave Radius Mill

RSX(F)10000/12000/16000/20000RS Milling of steel, stainless steel, cast iron and exotic alloys

Rake Radial –5° Angle Axial 10°

Body – Dimensions Fig. 1

Milling Cutters

Stock

RSX 10040 RS 10050 RS 10052 RS RSX 12040 RS 12050 RS 12052 RS 12063 RS 12066 RS 12080 RS RSX 12100 RS RSX 16063 RS 16080 RS RSX 16100 RS 16125 RS RSX 20080 RS RSX 20100 RS 20125 RS 20160 RS

l l l l l l l l l l l l l l l l l l

DCX 40 50 52 40 50 52 63 66 80 100 63 80 100 125 80 100 125 160

6 mm

(10000RS)

(12000RS) (16000RS)

Fig. 2

Body RSX...RS, Standard Cat. No.

5 mm

8 mm

10 mm (20000RS)

Fig. 3

DCSFMS 34 40 40 32 40 40 40 55 55 70 50 55 70 80 55 70 80 130

LF 40 40 40 40 40 40 40 50 50 50 40 50 50 63 50 63 63 63

Dimensions (mm) DCB KWW KDP 16 8,4 5,6 22 10,4 6,3 22 10,4 6,3 16 8,4 5,6 22 10,4 6,3 22 10,4 6,3 22 10,4 6,3 27 12,4 7,0 27 12,4 7,0 32 14,4 8,5 22 10,4 6,3 27 12,4 7,0 32 14,4 8,5 40 16,4 9,5 27 12,4 7,0 32 14,4 8,0 40 16,4 9,0 40 16,4 9,0

CBDP 18 20 20 18 20 20 20 25 25 32 20 25 32 29 22 32 29 29

D1 14 18 18 13,5 18 18 18 20 20 46 18 20 46 52 20 46 52 90

D2 9 11 11 9 11 11 11 14 14 11 14 29 14 29 -

No. of Teeth 4 5 5 3 4 4 5 6 6 6 4 5 6 6 4 5 6 7

Weight (kg) 0,2 0,3 0,4 0,2 0,3 0,3 0,4 0,7 1,0 1,4 0,5 0,9 1,3 2,6 0,9 1,8 2,6 4,7

DCSFMS 34 40 40 32 40 40 40 55 55 70 50 55 70 80 130 55 70 80 130

LF 40 40 40 40 40 40 40 50 50 50 40 50 50 63 63 50 50 63 63

Dimensions (mm) DCB KWW KDP 16 8,4 5,6 22 10,4 6,3 22 10,4 6,3 16 8,4 5,6 22 10,4 6,3 22 10,4 6,3 22 10,4 6,3 27 12,4 7,0 27 12,4 7,0 32 14,4 8,5 22 10,4 6,3 27 12,4 7,0 32 14,4 8,5 40 16,4 9,5 40 16,4 9,5 27 12,4 7,0 32 14,4 8,0 40 16,4 9,0 40 16,4 9,0

CBDP 18 20 20 18 20 20 20 25 25 32 20 25 32 29 29 22 32 29 29

D1 14 18 18 13,5 18 18 18 20 20 46 18 20 46 52 88 20 46 52 90

D2 9 11 11 9 11 11 11 14 14 11 14 29 14 29 -

No. of Teeth 5 6 6 4 5 5 6 7 7 10 5 6 7 8 10 5 6 7 9

Weight (kg) 0,2 0,3 0,3 0,2 0,3 0,3 0,4 0,7 0,9 1,3 0,4 0,8 1,3 2,5 4,8 0,9 1,8 2,6 4,6

Fig. 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 2 1 3

RSXF...RS, Fine Pitch Cat. No.

Stock

RSXF 10040 RS 10050 RS 10052 RS RSXF 12040 RS 12050 RS 12052 RS 12063 RS 12066 RS 12080 RS RSXF 12100 RS RSXF 16063 RS 16080 RS RSXF 16100 RS 16125 RS 16160 RS RSXF 20080 RS RSXF 20100 RS 20125RS 20160RS

l l l l l l l l l l l l l l q

l l l l

DCX 40 50 52 40 50 52 63 66 80 100 63 80 100 125 160 80 100 125 160

Fig. 1 1 1 1 1 1 1 1 1 2 1 1 2 1 3 1 2 1 3

Identification Details

G22

RSX

040

Cutter Series

Fine Pitch Type

Insert Size

Cutter Diameter

Cutting Direction

Metric

l = Euro stock = Japan stock

q = Delivery on request

Recommended Tightening Torque (N·m)

Wave Radius Mill

RSX(F)10000/12000/16000/20000RS Various Machining Use

Various types of processing, such as mould engraving, slant milling and helical processing. Ramping

Helical Milling Helical Milling

Use at α° or lower

Recommended Values for Helical and Ramping Insert Cat. No.

RDET10... ≤ Work Diameter ø

Center uncut portion cannot be removed by traverse cutting with the same cutter.

RDET12...

≥ Work Diameter ø

RDET16...

Center uncut portion can be removed by traverse cutting with the same cutter.

RDET20...

Cutter ØDC 25 32 40 50 52 32 40 50 52 63 66 80 100 63 80 100 125 80 100 125 160

Helical

Taper

Work Diameter

Ramping Angle α°(max)

Min. Optimal Ø Max. 33,0 40 49 46,0 54 63 62,0 70 79 82,0 90 99 86,0 94 103 41,5 52 63 57,5 68 79 77,5 88 99 81,5 92 103 103,5 114 125 109,5 120 131 137,5 148 159 177,5 188 199 96,0 110 125 130,0 144 159 170,0 184 199 220,0 234 249 122,0 140 159 162,0 180 199 212,0 230 249 282,0 300 319

10°30‘ 6°45‘ 4°30‘ 3°15‘ 3°10‘ 12°30‘ 8°00‘ 5°30‘ 5°15‘ 4°00‘ 3°45‘ 2°50‘ 2°10‘ 6°00‘ 4°10‘ 3°00‘ 2°20‘ 4°15‘ 3°00‘ 2°00‘ 1°15‘

Inserts Application

Grade

RDET 10T3M0EN G 10T3M0EN H RDET 1204M0EN G 1204M0EN H RDET 1606M0EN G 1606M0EN H RDET 2006M0EN G 2006M0EN H

l l l l l l l l

ACP200

l l l l l l l m l

l l l l l l l

Dimens.

Applicable Cutters

Ød

S (IC) 10 3,97 RSX(F) 10000RS 10 3,97 12 4,76 RSX(F) 12000RS 12 4,76 16 6,5 RSX(F) 16000RS 16 6,5 20 6,5 RSX(F) 20000RS 20 6,5

IC±0,025

Milling Cutters

Cat. No.

K ACM300

P M

ACM200

Roughing

ACM100

P M

ACK300

General Purpose

IC±0,025

High Speed/Light Cut

S±0,025

Cutting Edge Cross Section

G - Type

H - Type M0: IC is metric

Spare Parts Applicable Cutters RSX(F) 10000RS RSX(F) 12000RS RSX(F) 16000RS RSX(F) 20000RS

Wrench

TRDR15IP TRDR20IP TRDR25IP

Screw

BFTX03584IP BFTX0409IP BFTX0511IP BFTX0615IP

3,0 3,0 5,0 5,0

Recommended Cutting Conditions Work Material

ISO

P M K S

Carbon Steel Alloy Steel Cr Stain- Based less Cr-Ni Steel Based

Ferritic Martensitic Austenitic Austenitic, ferritic Precipitation hardening

Cast Iron Heat resistant alloy Ni based material Pure Titanium Titanium α + β alloy system

Min.-Optimum-Max. Hardness (HB) 180–280 180–280 200 200–330 200 230–270 330 250 250–350 (Rm 400) (Rm 1050)

Cutting Speed vc (m/min) 100–160–200 100–140–180 150–180–200 80–120–180 150–180–200 80–120–180 60–100–160 80–120–160 20–30–40 60–80–100 40–50–60

Feed Rate ft (mm/t) 0,20–0,40–0,60 0,20–0,30–0,40 0,15–0,25–0,35 0,15–0,25–0,35 0,15–0,25–0,35 0,15–0,25–0,35 0,15–0,25–0,35 0,10–0,30–0,40 0,10–0,20–0,30 0,10–0,20–0,30 0,10–0,20–0,30

Grade ACP200 ACP200 ACM300 ACM300 ACM300 ACM200 ACM200 ACK300 ACM100 ACM200

G23

Sumi Dual Mill

DFC Type

General Features The Sumi Dual Mill DFC type employs cost effective double-sided inserts for high toughness and enhanced accuracy. The double-side inserts are flexible and reduces costs.

Large Line-up Diameter from Ø 25 mm to Ø 200 mm Available as standard, fine and extra-fine pitch Bore diameter: metric Insert geometry: L, G, H

Cutter Body Type Shank

☞

Milling Cutters

Shell

H14

Cat. No.

Diameter (mm)

No. of Teeth

Standard Pitch

DFC

09000 E

Ø 25–Ø 80

2–5

Medium Pitch

DFCM 09000 E

Ø 32–Ø 80

3–7

Standard Pitch

DCF

09000 RS

Ø 50–Ø 200

4–8

Medium Pitch

DFCM 09000 RS

Ø 50–Ø 200

5–12

Fine Pitch

DFCF 09000 RS

Ø 50–Ø 200

6–16

Image

90 Degree Accuracy Work material: Carbon steel

Cutting conditions: vc = 200 m/min, ft = 0.1 mm/t ae = 5.0 mm, ap = 5.0 mm x 3 passes

Comp. B

Comp. A

DFC

Broken

Comp. B 25µm

Comp. C 24µm

Shell type: ø 63 mm

Number of passes (1 pass = 0.30 mm)

Suitable Applications Face milling

G24

l = Euro stock

Shoulder milling

Slot milling

Side face milling

Sumi Dual Mill

DFC Type New Insert Design Provides Excellent Machining Accuracy

- The new insert design separates the location area and cutting edge producing an optimized solution. - Machining accuracy is comparable to single sided inserts provided the DOC is less than 3 mm. - The SEC-Sumi Dual Mill design, equips the user with a highly stable cutter for high feed machining applications.

Inserts

Chipbreaker Selection Map high

Cat. No.

L G

RE0,4 RE0,8 RE1,2 RE1,6

XNMU0606__PNER-L



XNMU0606__PNER-G



XNMU0606__PNER-H



Sharpness

H Strength

high

Work Material

Steel, Cast Iron L type

G type

H type

Low cutting force

General purpose

Strong edge

Chipbreaker

Cutting edge geometry Application

Light cut, low rigidity milling and reduced burrs

Milling Cutters

Feature

Main breaker for general purpose Roughing, heavy interrupted and applications hardness steel milling

Stable and High Cutting Performance Combined with High Toughness - The excellent cutter performance offers efficient machining, enables high feed rate capability. - The new insert construction provides extremely accurate edge to edge indexing whilst the location area offers high security and stability.

Only cutting edge is optimized for excellent machining accuracy!!

Wear does not reach the supporting area. Therefore precise re positioning of inserts!

Max. Depth of cut ap: 6 mm

(a)Upper view of SEC-Sumi Dual Mill DFC type insert

Wear

Cutting edge Supporting area Cutting edge (b)Side view of SEC-Sumi Dual Mill DFC type inserts

(c)Side view of existing double sided insert

G25

Sumi Dual Mill

DFC(M/F) 09000RS Type Body – Shell type

Rake Angle

Fig.1

Fig.2

–9° –5°

Radial Axial

Max. ap: 6 mm

Fig.3

Body – Dimensions Sumi Dual Mill DFC type, Standard Pitch Cat. No. DFC

DFC

Milling Cutters

DFC

09050RS 09063RS 09080RS 09100RS 09125RS 09160RS 09200RS

Stock

l l     q

Dimensions (mm) DC

DCSFMS

DCB

KWW

KDP

CBDP

50 63 80 100 125 160 200

41 50 55 70 80 130 150

40 40 50 50 63 63 63

22 22 27 32 40 40 60

10,4 10,4 12,4 14,4 16,4 16,4 25,7

6,3 6,3 7 8 9 9 14

20 20 22 26 29 29 35

18 18 20 46 52 90 135

11 11 14 29 -

No. of Weight Teeth (kg) 4 4 5 6 7 8 10

0,3 0,5 1,0 1,4 2,8 4,6 5,7

Fig. 1 1 1 2 1 3

Sumi Dual Mill DFC type, Medium Pitch Cat. No.

Stock

DFCM 09050RS 09063RS 09080RS DFCM 09100RS 09125RS 09160RS DFCM 09200RS

      q

Dimensions (mm) DC

DCSFMS

DCB

KWW

KDP

CBDP

50 63 80 100 125 160 200

41 50 55 70 80 130 150

40 40 50 50 63 63 63

22 22 27 32 40 40 60

10,4 10,4 12,4 14,4 16,4 16,4 25,7

6,3 6,3 7 8 9 9 14

20 20 22 26 29 29 35

18 18 20 46 52 90 135

11 11 14 29 -

No. of Weight Teeth (kg) 5 6 7 8 11 12 16

0,3 0,5 0,9 1,4 2,7 4,5 5,6

Fig. 1 1 1 2 1 3

Sumi Dual Mill DFC type, Fine Pitch Cat. No.

Stock

DFCF 09050RS 09063RS 09080RS DFCF 09100RS 09125RS 09160RS DFCF 09200RS

      q

Dimensions (mm) DC

DCSFMS

DCB

KWW

KDP

CBDP

50 63 80 100 125 160 200

41 50 55 70 80 130 150

40 40 50 50 63 63 63

22 22 27 32 40 40 60

10,4 10,4 12,4 14,4 16,4 16,4 25,7

6,3 6,3 7 8 9 9 14

20 20 22 26 29 29 35

18 18 20 46 52 90 135

11 11 14 29 -

Identification Details

DFC Cutter Series

G26

M: Medium Insert Size F: Fine

l = Euro stock q = Delivery on request

No. of Weight Teeth (kg) 6 7 9 11 14 16 20

0,3 0,5 0,9 1,3 2,6 4,6 5,5

Fig. 1 1 1 2 1 3

Spare Parts

050

Cutter Diameter

Direction

Metric

Screw

Wrench

BFTX03512IP 5,0

TRDR15IP

Recommended Tightening Torque (N·m)

Sumi Dual Mill

DFC Type Inserts Application High Speed / Light Cutting General Purpose Cutting Rough Cutting

Coated Carbide P M

Cat. No.

P M

S S

M M

ACP100 ACP200 ACP300 ACK200 ACK300 ACM200 ACM300

P P M M P P M M

Radius

                                                        

0,4 0,8 0,4 0,8 1,2 1,6 0,8 1,2 1,6

XNMU 060604 PNER-L 060608 PNER-L XNMU 060604 PNER-G 060608 PNER-G 060612 PNER-G 060616 PNER-G XNMU 060608 PNER-H 060612 PNER-H 060616 PNER-H

Steel Stainless Steel Cast Iron Exotic Alloy

Recommemded Cutting Conditions Hardness (HB)

Cutting Speed (m/min) Min. - Optimum - Max.

Feed Rate Min. - Optimum - Max.

Depth of Cut (mm)

180–280

150–200–250

0,10–0,20–0,30

≤ 180

180–250–350

0,15–0,25–0,35

Die Steel

200–220

100–150–200

0,10–0,18–0,25

Stainless Steel

160–205–250

0,12–0,18–0,25

Cast Iron

250

100–175–250

0,10–0,20–0,30

Comp.

Work piece

ISO

Workmaterial General Steel Soft Steel

Grade

Application Examples Work piece Workpiece material: Steel (HRB 269-330)

Sumitomo Breaker

Grade

ACP200

vc (m/min)

226

vf (mm/min)

1260

ft (mm/t)

0,28

ap (mm)

Sumitomo Breaker

Grade

ACP200

Comp.

vc (m/min)

180

vf (mm/min)

1092

910

0,2

ft (mm/t)

0,3

0,2

ap (mm)

2 x 2 mm

ae (mm)

Dry or Wet

Wet

Dry or Wet

Dry

Tool diam. Ø

63 mm

No. of Teeth

Result Evaluation

Work piece Workpiece material: Cast Iron

200

Workpiece material: S235 (Carbon steel) Face milling

Efficiency: 158 % achieved

Result Evaluation

Wear resistance, efficiency

Sumitomo Breaker

Comp.

Work piece Workpiece material: Cr-Mo alloy

Efficiency: 120 % achieved Wear resistance, efficiency

Sumitomo Breaker

Comp.

Grade

ACP200

Grade

ACP200

vc (m/min)

156

vc (m/min)

200

vf (mm/min)

536

404

vf (mm/min)

838

ft (mm/t)

0,17

0,09

ft (mm/t)

0,2

0,13

ap (mm)

2,2

ap (mm)

ae (mm)

63,5

ae (mm)

200

Dry or Wet

Dry

Dry or Wet

Dry

Tool diam. Ø

80 mm

Tool diam. Ø

80 mm

No. of Teeth

No. of Teeth Result Evaluation

Efficiency: 133 % achieved Tool life: 138 % achieved Efficiency, tool life

Result Evaluation

Milling Cutters

ACP200 ACP300 ACP200 ACP300 ACP200 ACP300 ACM200 ACM300 ACK200 ACK300

Efficiency: 120 % achieved Efficiency

G27

”Wave Mill” Series

WFX Type

General Features Wave Mill WFX type for shoulder milling is a screw-locking type cutter capable of using four corners. Ideal cutting edge design delivers good squareness. Series expansion with the high-feed WFXH type and the WFXC type for chamfering. A comprehensive lineup that covers a wide variety of applications.

WFX WFXH

WFXC Shoulder Milling 45° 15°

High-Feed

Characteristics

The insert shape, optimized for shoulder milling and combined with a high-precision body, leaves a superior machined surface finish.

Product Range AppliType cation

with coolant hole WFX12000 type uses a body protection shim

Optimized Edge Shape  



 The convex shape ensures the cutting edge strength.  The flat shape minimises differences in step levels. Conventional Type Large level difference and rough surface

WFX

Small level difference and smooth surface

 The wiper edge function improves the surface roughness.

G28

l = Euro stock

Modular Type

Shell Type Modular Endmill Modular Type Type Type

WFX12000 type

High Efficiency

WFX08000 type

Chamfering

6mm

10mm

Endmill Type

Max. Depth of Cut

Shell Type

Shoulder Milling

Milling Cutters

Employs a highly durable body

Ø ≤ 125mm

Chamfering

No. of Teeth

Cutter Diameter (mm)

WFX 08000 RS

3-8

40–1 00

WFXM 08000 RS

4 - 10

40–100

WFXF 08000 RS

6 - 12

40–100

WFX 08000 R

6-8

80–100

WFXM 08000 R

8 - 10

80–100

WFXF 08000 R

10 - 12

80–100

WFX 12000 RS

3-5

60–100

WFXF 12000 RS

4-7

60–100

WFX 12000 R

4 - 12

80–250

WFXF 12000 R

6 - 18

80–250

WFX 08000 E

2-5

20–63

WFXM 08000 E

3-6

25–63

WFX 12000 E

3-4

40–80

WFXF 12000 E

4-6

60–80

WFX 08000 M

2-3

20–40

WFXH 08000 RS

4-6

40–63

WFXH 12000 RS

4-5

60– 63

WFXH 08000 M

2-3

25–32

Cat. No.

WFXH 12000 M

WFXC 08000 E

1-2

8–16

WFXC 12000 E

25–32

WFXC 08000 M

WFXC 12000 M

25–32

☞H16/17

Inserts Cat. No.

Shape

RE0,2 RE0,4 RE0,8 RE1,2 RE1,6

SOMT 0803_ _PZER-L 0803_ _PZER-G 0803_ _PZER-H SOET 0803_ _PZER-G 0803_ _PZFR-S l SOMT 1204_ _PDER-L 1204_ _PDER-G 1204_ _PDER-H SOET 1204_ _PDFR-S

l l l l l

l l l l l l l l l

l l l

WFX08000 type insert (General Purpose G type chipbreaker)

l WFX12000 type insert (General Purpose G type chipbreaker)

”Wave Mill” Series

WFX Type Cutting Performance Squareness of Machined Shoulder 24 mm

(8 mm) Comp. B

1st Step

16 mm

(8 mm) 2nd Step

8 mm

Total Shoulder Height

Total Shoulder Height (mm)

Comp. A

(8 mm) 3rd Step -60

-30 0 Deviation (µm)

0 mm

30 (µm)

Work Material: C50 Tool: WFX12100RS (Ø 100 mm x 5 teeth) Cutting Conditions: vc = 200m/min, ap = 8,0 mm x 3 times ft = 0,15mm/t, ae = 20 mm

Cutting Width 20mm

ISO

Grade Finishing to Light Cutting

Medium Cut

Rough to Heavy Cutting

Coated Carbide

Rough to Heavy Cutting

Coated Carbide

Medium Cut

Carbide

Grade Finishing to Light Cutting

Milling Cutters

ISO

Coated Carbide

Grade Selection

CVD

PVD

Cutting Edge Sharpness

Good

Chipbreaker Selection Work Material

L Type

Light Cutting

Steel, Cast Iron

Aluminium Alloy

G Type

H Type

Wiper Type

S Type

General Purpose

Strong Edge

Wiper Edge

Sharp Edge

Main Chipbreaker General to Interrupted Milling

Heavy Cut Heavy Interrupted Machining Tempered Steel

Breaker

General Purpose (Standard)

Heavy Cutting Cutting Edge Strength

Characteristic Low Cutting Force Cutting Edge Figure

High Light Cutting Work MaterialLow rigidity Milling Application Low-Burr Design

Precision Finishing Non-Ferrous Metal

Wiper Insert Optimised wiper edge shape provides superior surface roughness.

0,15 mm

M Class Insert

Wiper Edge

Wiper inserts are 0,15 mm longer than M class inserts.

0,03–0,05 mm

Wiper inserts are single-cornered. Attach the wiper insert so that the chamfered corner is in location  shown in the figure. Be sure to use the corner with the ID mark ( in the figure). (08 size inserts have no marks)

G29

”Wave Mill” Series

WFX(M/F) 08000 RS

Shoulder Milling for Steel, Stainless Steel, Die Steel, Cast Iron, Non-Ferrous Metal, Exotic Alloy

Body - Shell Type

Rake Angle Fig. 1

WFX08000RS

WFXM08000RS

Radial

–6°

Axial

12°

6 mm

90°

Fig. 2

WFXF08000RS

Body - WFX, Standard Pitch Cat. No.

Stock

WFX 08040 RS 08050 RS 08063 RS 08080 RS WFX 08100 RS

    

DC 40 50 63 80* 100*

LF 40 40 40 50 50

Dimensions (mm) DCB KWW KDP 16 8,4 5,6 22 10,4 6,3 22 10,4 6,3 27 12,4 7,0 32 14,4 8,0

CBDP 18 20 20 25 32

D1 14 18 18 20 46

D2 9 11 11 14 -

DCSFMS 33 41 50 55 70

LF 40 40 40 50 50

Dimensions (mm) DCB KWW KDP 16 8,4 5,6 22 10,4 6,3 22 10,4 6,3 27 12,4 7,0 32 14,4 8,0

CBDP 18 20 20 25 32

D1 14 18 18 20 46

D2 9 11 11 14 -

DCSFMS 33 41 50 55 70

LF 40 40 40 50 50

Dimensions (mm) DCB KWW KDP 16 8,4 5,6 22 10,4 6,3 22 10,4 6,3 27 12,4 7,0 32 14,4 8,0

CBDP 18 20 20 25 32

D1 14 18 18 20 46

D2 9 11 11 14 -

DCSFMS 33 41 50 55 70

No. of Teeth

Weight Figure (kg)

3 4 5 6 8

0,2 0,3 0,6 1,0 1,4

1 1 1 1 2

Body - WFXM, Medium Pitch Cat. No.

Stock

WFXM 08040 RS 08050 RS 08063 RS 08080 RS WFXM 08100 RS

    

DC 40 50 63 80* 100*

No. of Teeth

Weight Figure (kg)

4 5 6 8 10

0,2 0,3 0,5 1,0 1,4

1 1 1 1 2

Milling Cutters

Body - WFXF, Fine Pitch Cat. No. WFXF

WFXF

Stock

08040 RS 08050 RS 08063 RS 08080 RS 08100 RS

    

DC 40 50 63 80* 100*

No. of Teeth

Weight Figure (kg)

6 7 8 10 12

0,2 0,3 0,5 0,9 1,4

1 1 1 1 2

Inserts are not included. *Please use JIS B1176 hexagonal bolt (Ø80: M12x30~35mm, Ø100: M16x40~45mm) for securing Ø80 / Ø100 cutter on the arbor.

K Cast Iron

250

N Non Ferrous Metal

160–200–250 0,10–0,15–0,20 <6 ACM300 ACK200 100–175–250 0,10–0,15–0,20 <6 ACK300 H1 300–500–1000 0,10–0,15–0,20 <6 DL1000 Min. - Optimum - Max.

Identification Details WFX F 08 040 Cutter Series

M: Medium Pitch F: Fine Pitch

Insert Size

Spare Parts

Screw

BFTX0306IP

G30

l = Euro stock m = Japan stock

Cutter Direction Diameter

Metric Type

Wrench

2,0

TRDR08IP

R0,8

3,3

Application High Speed / Light cut General Purpose Roughing

Coated Carbide P PM PM

S S

3,175

Carbide DLC K M M

N N

S S

Cat. No. SOMT 080304 PZER L 080308 PZER L SOMT 080304 PZER G 080308 PZER G 080312 PZER G SOMT 080308 PZER H 080312 PZER H SOET 080304 PZER G 080308 PZER G 080312 PZER G SOET 080302 PZFR S 080304 PZFR S 080308 PZFR S XOEW 080308 PZTR W

m m m m m m m m m m – – – –

m m m  m m m m m m m     m m m     m   m m m m m   m  m m m  m m m m m m m  m m m m m m m m m m m m m m – – – – – – – – – – – – – – – – – – – – – m – –

DL1000

8,0

M Stainless Steel

Fig. 4 Wiper Insert

ACM300

ACP200 180–280 150–200–250 0,08–0,12–0,18 <6 ACP300 ACP200 ≤180 180–250–350 0,10–0,15–0,20 <6 ACP300 ACP200 200–220 100–150–200 0,08–0,12–0,18 <4 ACP300

Fig. 3

8,1

Grades

ACM200

Die Steel

DOC

ACK300

P Soft Steel

Feed Rate

ACK200

General Steel

Hardness Cutting Speed (HB)

ACP300

Work Material

ACP200

ISO

Inserts

ACP100

Recommended Cutting Conditions

– – – – – – – – – –

   –

Radius

0,4 0,8 0,4 0,8 1,2 0,8 1,2 0,4 0,8 1,2  0,2  0,4  0,8 – 0,8

Fig.

3 3 3 3 3 3 3 3 3 3 3 3 3 4

Recommended Tightening Torque (N·m)

”Wave Mill” Series

WFX(F) 12000 RS

Shoulder Milling for Steel, Stainless Steel, Die Steel, Cast Iron, Non-Ferrous Metal, Exotic Alloy

Body - Shell Type

Rake Angle Fig. 1

WFX 12000RS

Fig. 2

Radial

–8°

Axial

8°

10 mm

90°

Fig. 3

WFXF12000RS

Body - WFX, Standard Pitch Cat. No.

Stock

WFX 12050 RS 12063 RS 12080 RS WFX 12100 RS 12125 RS 12160 RS

     

DC 50 63 80* 100* 125 160

DCSFMS 40 50 60 70 90 130

LF 40 40 50 50 63 63

Dimensions (mm) DCB KWW KDP 22 10,4 6,3 22 10,4 6,3 27 12,4 7,0 32 14,4 8,5 40 16,4 9,5 40 16,4 9,5

CBDP 20 20 25 32 29 29

D1 18 18 20 46 52 88

D2 11 11 13,5 -

DCSFMS 40 50 60 70 90 130

LF 40 40 50 50 63 63

Dimensions (mm) DCB KWW KDP 22 10,4 6,3 22 10,4 6,3 27 12,4 7,0 32 14,4 8,5 40 16,4 9,5 40 16,4 9,5

CBDP 20 20 25 32 29 29

D1 18 18 20 46 52 88

D2 11 11 13,5 -

No. of Teeth

Weight Figure (kg)

3 4 4 5 6 8

0,2 0,4 0,9 1,3 2,7 4,8

1 1 1 2 2 3

Body - WFXF, Fine Pitch Cat. No. WFXF

WFXF

Stock

     

No. of Teeth

Weight Figure (kg)

4 5 6 7 8 12

0,2 0,4 0,9 1,2 2,6 4,7

1 1 1 2 2 3

Inserts are not included. *Please use JIS B1176 hexagonal bolt (Ø80: M12x30~35mm, Ø100: M16x40~45mm) for securing Ø80 / Ø100 cutter on the arbor. Cutters ≥ Ø160 do not have coolant holes.

Recommended Cutting Conditions Work Material

Feed Rate

Inserts Grades

DOC

ACP200 ACP300 ACP200 ≤180 180–250–350 0,10–0,15–0,20 <10 ACP300 ACP200 200–220 100–150–200 0,10–0,15–0,20 <6 ACP300

General Steel

Fig. 4 Wiper Insert

180–280 150–200–250 0,10–0,15–0,20 <10

Min. - Optimum - Max.

Identification Details WFX F 12 050 F: Fine Pitch

Insert Size

Cutter Direction Diameter

S Metric Type

Cat. No. SOMT 120408 PDER L SOMT 120404 PDER G 120408 PDER G 120412 PDER G 120416 PDER G SOMT 120408 PDER H SOET 120408 PDFR S XOEW 120408 PDTR W

K M M

   m m m  –  m  m  –     m   – m m m m m m  – m  m m m m m – m  m   m m – – – – – – – –  m m

–

N N

–

DL1000

Carbide DLC

N Non Ferrous Metal

ACM300

250

ACK200 100–175–250 0,10–0,15–0,20 <10 ACK300 H1 300–500–1000 0,10–0,15–0,20 <10 DL1000

ACM200

K Cast Iron

160–200–250 0,10–0,15–0,20 <10 ACM300

ACK300

Coated Carbide P

ACK200

M Stainless Steel

Application High Speed / Light cut General Purpose Roughing

ACP300

Die Steel

ACP200

P Soft Steel

Cutter Series

Fig. 3

ACP100

ISO

Hardness Cutting Speed (HB)

Milling Cutters

12050 RS 12063 RS 12080 RS 12100 RS 12125 RS 12160 RS

DC 50 63 80* 100* 125 160

Radius

– – – – – –

0,8 0,4 0,8 1,2 1,6 0,8  0,8 – –

Fig.

3 3 3 3 3 3 3 4

Spare Parts Shim

WFXS4R

Shim Screw

BW0507F

Insert Screw

BFTX03512IP 3,0

Insert Wrench Wrench (Shim)

TRDR15IP

Insert Screw

Shim Screw

Insert

Shim

LH035

G31

”Sumi Dual Mill” Series

TSX Type

General Features High-efficient and high precision tangential shoulder milling cutter with tangentially mounted carbide inserts.

Characteristics l Tough & Sharp cutting edge

Tangentially mounted carbide insert design and optimized edge geometry realize extremely tough and sharp cutting action.

l Very accurate and excellent surface finish

Thanks to newly developed fine carbide press / sintering technology and very accurate grinding technics, very periphery ground inserts generate very accurate and excellent surface finish.

l Wide product range

2 different insert size series, 3 chip breaker range and various carbide grade combination offers wide range of machining application.

Product Range

Shell Type Shank Type

Milling Cutters

Cat. No.

Series

Diameter Range / No of Teeth

Standard Pitch

TSXF 08000RS

Fine Pitch

TSX

13000RS

Standard Pitch

TSXM 13000RS

Medium Pitch

TSX

Standard Pitch

TSX

08000RS

08000E

TSXF 08000E

Fine Pitch

TSX

13000E

Standard Pitch

TSXM 13000E

Medium Pitch

Shape

Ø16 Ø20 Ø25 Ø32 Ø40 Ø50 Ø63 Ø80 Ø100 Ø125 Ø160

☞ H18

Special TSX Mills Special orders repeater and side cutter available.

G32

l = Euro stock

Recommended Tightening Torque (N·m)

”Sumi Dual Mill” Series

TSX Type Insert Grade Selection We have released ACP100 / ACP200 / ACP300 grades for steel machining, ACM200 / ACM300 grades for stainless stell machining and ACK200 / ACK300 grades for cast iron machining to cover a wide range of work materials.

ACP100

ACP200 P

ACM200 ACK200

ACP300

ACM300

Chipbreaker Selection Light Cutting

ACM200

Heavy Cutting

Cutting Edge Strength

High

Inserts

Cat. No.

ACK300

General Purpose (Standard)

Rough to Heavy Cut

Medium Cut

Good

Finishing to Light Cut

Cutting Edge Sharpness

ISO

ACM300

   

    



  

 

C CVD

 

Milling Cutters

P PVD

LNEX0804__PNER-L LNEX0804__PNER-G LNEX1306__PNER-L LNEX1306__PNER-G LNEX1306__PNER-H

RE0,4 RE0,8 RE1,2 RE1,6 RE2,4 RE3,2

Chipbreaker Lineup Work Material L type

G type

H type

Low cutting force

General purpose

Strong edge

Chipbreaker

Feature LNEX08 Cutting edge geometry

30°

LNEX13 Cutting edge geometry

25°

15°

21°

Light cut, low rigidity milling and reduced burrs

Main breaker for general purpose Roughing, heavy interrupted and applications hardness steel milling

Shoulder milling

Slot milling

Application

Suitable Applications Face milling

Side face milling

G33

”Sumi Dual Mill” Series

TSX(F) 08000 RS Body - Shell Type

Rake Angle

Radial

–20°

Axial

–6°

8 mm

90°

Body - TSX, Standard Pitch TSX

Cat. No.

Stock

08040 RS 08050 RS 08063 RS

  

DC 40 50 63

DCSFMS 33 41 50

Dimensions (mm) DCB KWW KDP 16 8,4 5,6 22 10,4 6,3 22 10,4 6,3

LF 40 40 40

CBDP 18 20 20

D1 14 18 18

D2 9 11 11

No. of Teeth

Weight (kg)

4 5 6

0,21 0,30 0,53

Inserts are not included.

Body - TSXF, Fine Pitch Cat. No.

Stock

TSXF 08040 RS 08050 RS 08063 RS

  

DC 40 50 63

DCSFMS 33 41 50

Dimensions (mm) DCB KWW KDP 16 8,4 5,6 22 10,4 6,3 22 10,4 6,3

LF 40 40 40

CBDP 18 20 20

D1 14 18 18

D2 9 11 11

No. of Teeth

Weight (kg)

6 8 10

0,21 0,31 0,54

Inserts are not included.

Coated Carbide

Cat. No. LNEX 080404 PNER-L 080408 PNER-L LNEX 080404 PNER-G 080408 PNER-G 080412 PNER-G 080416 PNER-G

P M

P P M M P P M M

M M

Steel Stainless Steel Cast Iron Exotic Alloy

P M

S S S

K S

Radius

                                         

0,4 0,8 0,4 0,8 1,2 1,6

9,3

Application High Speed / Light Cutting General Purpose Cutting Rough Cutting

ACP100 ACP200 ACP300 ACK200 ACK300 ACM200 ACM300

Milling Cutters

Inserts

8,6

Recommended Cutting Conditions Workmaterial

ISO

Carbon Steel

Alloy Steel

Min. - Optimum - Max.

Hardness (HB)

Cutting Speed vc (m/min)

Feed Rate ft (mm/T)

180–280

150–225–300

0,08–0,20–0,30

> 280

75–150–230

0,08–0,20–0,30

180–280

100–175–250

0,08–0,15–0,25

220–280

90–135–180

0,08–0,15–0,25

>280

75–125–170

0,08–0,15–0,25

Stainless Steel

Cast Iron Ductile Cast Iron

250

100–175–250

0,08–0,20–0,30

Exotic Material

30– 60–90

0,05–0,10–0,15

Identification Details TSX F 08 Cutter Series

F: Fine Pitch

Insert Size

l = Euro stock

Grade

ACP100 ACP200 ACP300

ACM200 ACM300 ACK200 ACK300 ACM200 ACM300

Spare Parts 050

Cutter Direction Diameter

Screw

Wrench

Metric Type BFTX0308IP

G34

4,4

2,0

TRDR08IP

Recommended Tightening Torque (N·m)

”Sumi Dual Mill” Series

TSX(M) 13000 RS Body - Shell Type

Rake Angle Fig. 1

Fig. 2

Radial

–15°

Axial

–6°

12 mm

90°

Fig. 3

Body - TSX, Standard Pitch Cat. No. TSX 13040 RS 13050 RS 13063 RS 13080 RS TSX 13100 RS 13125 RS 13160 RS

Stock

      

DC 40 50 63 80 100 125 160

DCSFMS 33 41 50 55 70 80 130

Dimensions (mm) DCB KWW KDP 16 8,4 5,6 22 10,4 6,3 22 10,4 6,3 27 12,4 7,0 32 14,4 8,0 40 16,4 9,0 40 16,4 9,0

LF 40 40 40 50 50 63 63

CBDP 18 20 20 22 32 29 29

D1 14 18 18 20 46 52 90

D2 9 11 11 14 29 -

No. of Teeth

Weight (kg)

Fig.

3 4 5 5 6 7 8

0,20 0,30 0,50 0,92 1,35 2,55 4,97

1 1 1 1 2 1 3

Inserts are not included. *Please use JIS B1176 hexagonal bolt (Ø 80: M12 x 30–35 mm, Ø 100: M16 x 40–45 mm) for securing Ø 80 / Ø 100 cutter on the arbor.

Body - TSXM, Medium Pitch Cat. No.

      

DC 40 50 63 80 100 125 160

DCSFMS 33 41 50 55 70 80 130

Dimensions (mm) DCB KWW KDP 16 8,4 5,6 22 10,4 6,3 22 10,4 6,3 27 12,4 7,0 32 14,4 8,0 40 16,4 9,0 40 16,4 9,0

LF 40 40 40 50 50 63 63

CBDP 18 20 20 22 32 29 29

D1 14 18 18 20 46 52 90

D2 9 11 11 14 29 -

No. of Teeth

Weight (kg)

Fig.

4 5 6 7 8 10 12

0,19 0,28 0,50 0,92 1,36 2,57 5,02

1 1 1 1 2 1 3

Inserts are not included. *Please use JIS B1176 hexagonal bolt (Ø 80: M12 x 30 ~ 35 mm, Ø 100: M16 x 40 ~ 45 mm) for securing Ø 80 / Ø 100 cutter on the arbor.

Inserts Coated Carbide K

P P M M P P M M

M M

P M

S S

M M

Cat. No.

ACP100 ACP200 ACP300 ACK200 ACK300 ACM200 ACM300

P M

Radius

LNEX 130604 PNER-L 130608 PNER-L LNEX 130604 PNER-G 130608 PNER-G 130616 PNER-G 130624 PNER-G 130632 PNER-G LNEX 130608 PNER-H 130616 PNER-H 130624 PNER-H 130632 PNER-H

                                                                 

0,4 0,8 0,4 0,8 1,6 2,4 3,2 0,8 1,6 2,4 3,2

Steel Stainless Steel Cast Iron Exotic Alloy

12,6

Application High Speed / Light Cutting General Purpose Cutting Rough Cutting

Milling Cutters

TSXM 13040 RS 13050 RS 13063 RS 13080 RS TSXM 13100 RS 13125 RS 13160 RS

Stock

6,4

Recommended Cutting Conditions

☞ G34 Identification Details TSX M 13 100 Cutter Series

M: Medium Pitch

Insert Size

Spare Parts R

Cutter Direction Diameter

Screw

Wrench

BFTX03510IP 3,0

TRDR15IP

Metric Type

G35

”Sumi Power Mill”

PWS (-F) Type Features l Smooth and stable performance under rough milling conditions

Tangentially mounted inserts, offering positive rake angle and unique curved cutting edge, realize stable and long lasting smooth cutting actions.

l Precision 4 cutting edge inserts

The 4 cutting edge inserts offer maximum cost performance.

l Less vibration under unstable condition

Optimized variable pitch design of the serrated inserts minimizes vibration during unstable conditions.

l Tough and durable body

Cutter body shows excellent toughness and durability through special steel and surface treatment.

Inserts - Design and Performance Comparison of Chip Shape General Purpose: Type G Unique arched cutting edge

High positive rake angle

Heavy Cut: Type R R

Milling Cutters

Work Material: C50 Cutter: DC =100mm Cutting Data: vc =200m/min, ft =0,20mm/t, ap =20mm, ae =10mm Coolant: Dry Evaluation: The serrated inserts achieve high efficient

Comparison of Cutting Edge Stability (Type G)

Cutting length (mm)

Work Material: C50

400

Cutter: DC = 80 mm

200

Cutting Data: vc= 150 m/min ft = 0,20 mm/t ap= 10 mm ae= 3 mm Dry

LNMX Type:G

Competitor A Screw on type

Competitor B Tangential insert type

Remark about cutting conditions: Adjust feed rate up to ft = 0,25mm/tooth.

Work Material: C50

1500

Cutter: DC= 80 mm Cutting Data: vc= 150 m/min ft = 0,20 mm/t ap= 10 mm ae= 3 mm Dry

1000 500

LNMX Type:G

Competitor A Screw on type

Competitor B Tangential insert type

p = To be replaced by new item

Cutting Force (N)

Cutting force (N)

6000 5000

2000

Comparison of Cutting Force (Type G and R) 7000

Main force Feed force Back force

2500

Comparison of Cutting Force (Type G) 3000

Setting instruction: Please use two different serrated inserts (3x and 4x) as shown in the left figure.

breakage good

600

Serrated Insert Application Guidance (Type R)

Insert 1 Insert 2 Insert 3

800

High positive rake angle

2 different serrated cutting edges generate smaller chips

machining by reducing chattering.

1000

G36

Serrated cutting edge

4000 3000 2000 1000 0

25 %

Type: G Type: R

lower

Work Material: C50 Cutter: DC = 100 mm Cutting data: vc= 200 m/min ft = 0,15 mm/t ap= 10 mm ae= 20 mm Dry

Type R is suitable to reduce cutting forces and to prevent vibrations.

Recommended Tightening Torque (N·m)

”Sumi Power Mill”

PWS (-F) Type Body - Dimensions

Fig. 1

Rake Angle

Fig. 2

Fig. 3

Fig. 4

PWS PWS

90°

Cutter body DC ≥ 160 mm: no inner coolant Cutter body DC ≥ 200 mm: with seat PWSS4R

Stock

4080 RS 4100 RS 4125 RS 4160 RS

16 mm

Fig. 5

Body - PWS, Standard Cat. No.

–15° –6°

Radial Axial

p p p p

DC 80 100 125 160

DCSFMS 60 70 80 100

LF 50 50 63 63

Dimensions (mm) DCB D1 27 20 32 46 40 52 40 88

KWW 12,4 14,4 16,4 16,4

KDP 7 8,5 9,5 9,5

CBDP 25 32 29 29

No. of Weight Teeth (kg) 4 1,0 6 1,4 6 2,4 8 4,2

DC 80 100 125 160

DCSFMS 60 70 80 100

LF 50 50 63 63

Dimensions (mm) DCB D1 27 20 32 46 40 52 40 88

KWW 12,4 14,4 16,4 16,4

KDP 7 8,5 9,5 9,5

CBDP 25 32 29 29

No. of Weight Teeth (kg) 6 0,9 8 1,3 8 2,3 10 4,1

Fig. 1 2 3 4

Body - PWSF, Fine pitch Cat. No.

Stock p p p p

1 2 3 4

Inserts are not included.

Inserts K K

Fig. 6 176

176

Remarks

ø4,6

Fig.

M K

ø4,6

17,2

Recommended Cutting Conditions P

R0,8

ACK300

Application

Light cut LNMX 170808PNSR-L p p p p p 6 170808PNSR-G p p p p p General purpose 1st Choice 6 170808PNSR-R p p p p p Heavy cut Serrated design 7

ISO

Fig. 7

R0,8

ACK200

P M

ACP300

P M P M

ACP200

Cat. No.

Coated Carbide

ACP100

Application High speed/Light cut General purpose Roughing

Milling Cutters

PWSF 4080 RS PWSF 4100 RS 4125 RS 4160 RS

Fig.

17,2

Spare Parts Torx wrench

Sumi-Paste

Seat *

TTR15IP

SUMI-P

PWSS4R

Work Material

Hardness (HB)

Cutting Speed vc (m/min)

Feed Rate ft (mm/t)

Grade

Carbon Steel

180–280

150–250–350

0,10–0,23–0,35

ACP200

Alloy Steel

180–280

100–175–250

0,10–0,18–0,25

ACP200

Stainless Steel

100–150–200

0,15–0,18–0,25

ACP300

* from DC ≥ 200mm

Cast Iron Ductile Iron

250

100–175–250

0,10–0,23–0,35

ACK200

Cutter Body DC ≥ 200mm Please use seat PWSS4R for protection of cutter body.

Min.-Optimum-Max.

Special Cutter Type PWSR Rake Angle

Screw

3,0 BFTX0412IP

Insert

Radial Axial

–15° –6°

31 mm

*PWSS4R

90°

Delivery on request

G37

"Wave Mill" Series

WEZ Type

New

General Features l Supports Various Machining Operations

Applicable to various machining applications, the cutter lineup includes diameters of Ø 14 mm to Ø 160 mm, enabling large ramping.

l Excellent Machining Quality

With a combination of optimised cutting edge shape and high-precision molding technology, superb wall surface accuracy and surface finish qualitiy are achieved.

l Excellent Sharpness with Low Resistance

Reduces machining noise and suppresses burrs. Lineup includes ground inserts with a focus on sharpness.

l General-purpose Grade Applicable to any Work Material

Introducing the new grade ACU2500, supporting machining in a wide range of fields and applicable to steel, stainless steel and cast iron.

Type

Product Range Cat. No.

Diameter Range (mm) / No of Teeth Ø14

Ø16

Ø18

Ø20

Ø22

Ø25

Ø28

Ø30

Ø32

Ø35

Shell

Milling Cutters

WEZ 11000RS

Ø40

Ø50

Ø63

Ø80 Ø100 Ø125 Ø160

4, 6

5,7

6, 8

7, 10 9, 12 7, 10 9, 12

WEZ 11000R (Inch) WEZ 17000RS

3, 4

3, 5

4, 6

Shank

WEZ 17000R (Inch) WEZ 11000E

2*, 3*

2, 3*, 4*

2, 3, 4, 5*

WEZ 11000EL

2*, 3

2, 3

WEZ 17000E

2, 3*

3, 4

WEZ 17000EL

2*, 3

2, 3, 4 3*, 5* 4*, 6*

Shank Type

☞ H20-31

2, 4, 6 5, 7

4, 7

5, 8

6, 9, 8, 10 11 12

4, 7

5, 8

6, 9, 8, 10 11 12

3 3*, 5* 4*, 6*

* Different shank diameters in stock

Suitable Applications

Optimised Body Design

Supports Ramping, Helical Milling, Plunge Cutting

Wide guide face for stable insert clamping.

Face milling

Shoulder milling

Side face milling

Groove milling

Hole expansion milling

Ramping

Helical milling

Plunge cutting

WEZ11 type

G38

l = Euro stock m = Japan stock

"Wave Mill" Series

WEZ Type

Chipbreaker Lineup L Type

G Type

H Type

P Type

F Type

S Type

Chipbreaker

AO_T11 Cutting edge geometry

28°

AO_T17 Cutting edge geometry Applications

20°

28° Light cut, low rigidity machining

20°

10°

28°

Cutting Edge Sharpness

Work Material

F,P

Cutting Edge Strength

Heavy cut, Main breaker for Light cut, Light cut, general purpose heavy interruphigh-precision For non-ferrous finishing, to interrupted ted machining, machining, high metals low-burr design machining surface wall quality hardened steel

Product Range Inserts

l: Standard stock m: Planned stock Nose Radius (mm)

Cat. No.

R0,4

R0,8

R1,2

R1,6

R2,0

R2,4

R3,0

R3,2

l l l

l l

l l l

l l l l l

l l

l l l

R4,0

R5,0

R6,4

Milling Cutters

AOMT 11T3_ _ PEER-G AOMT 11T3_ _ PEER-H AOET 11T3_ _ PEER-F AOET 11T3_ _ PEER-P16 AOET 11T3_ _ PEER-P20 AOET 11T3_ _ PEER-P25 AOET 11T3_ _ PEFR-S AOMT 1705_ _ PEER-L AOMT 1705_ _ PEER-G AOMT 1705_ _ PEER-H AOET 1705_ _ PEER-F AOET 1705_ _ PEER-P25 AOET 1705_ _ PEER-P32 AOET 1705_ _ PEFR-S

R0,2

Improved Milling Quality Excellent Squareness

Excellent Surface Quality

25 Competitor

15 2. Cut (6 mm) 3. Cut (6 mm)

4. Cut (6 mm)

-0,01 0 0,01 0,02 0,03 0,04 0,05 Deviation (mm) Machine: Work Material: Tool: Insert: Cutting Conditions:

Competitor

18mm

12mm

6mm

10 5 0 -5 -10 (µm)

0mm 0mm

Ra = 0,5 µm, Rz = 3,3 µm

Ra = 1,2 µm, Rz = 5,1 µm

Cutting Width (mm)

Vertical Machining Centre BT40, C50 WEZ 11020 E03 (Ø 20, 3 teeth) AOMT11T308PEER-G (ACU2500) vc = 150 m/min, fz = 0,15 mm/t, ap = 6 mm x 4 passes, ae = 5 mm, dry

Lower cutting force helps reduce machining noise Noise Level (dB)

Shoulder Height (mm)

1. Cut (6 mm)

WEZ 24mm

Shoulder Height

WEZ

Quiet Machine: Work Material: Tool: Insert: Cutting Conditions: WEZ

Vertical Machining Centre BT40, C50 WEZ 11020 E03 (Ø 20, 3 teeth) AOMT11T308PEER-G (ACU2500) vc = 150 m/min, fz = 0,15 mm/t, ap = 8 mm, ae = 5 mm, dry

Competitor

G39

"Wave Mill" Series

WEZ Type

High-precision Ground Class Insert with Excellent Sharpness Ground Finish on Cutting Edge and Guide Face

Cutting edge flank

The guide face has a ground finish as well as the cutting edge, minimizing corner difference when mounting on the body. Stable runout precision and machining qualitiy.

Guide face

Lineup of Chipbreakers for Ground Inserts F Type

Cutting edge specialized for sharpness and machining accuracy

Sharpness from ground finish enables burr control. Excellent squareness with all diameters.

Machine: Work Material Tool: Insert: Cutting Conditions:

Vertical Machining Centre BT50, X5CrNiS18 9 WEZ 11050 RS07 (Ø 50, 7 teeth) AOET11T308PEER-F (ACU2500) vc = 120 m/min, fz = 0,12 mm/t, ap = 1 mm, ae = 30 mm, dry

P Type

Chipbreaker for wall surface squareness equivalent to solid endmills

1. Cut (8 mm)

WEZ Solid Endmills

16mm

2. Cut (8 mm)

0 0,06

8mm

3. Cut (8 mm) 0,04

0,02

Deviation (mm)

P Type Chipbreaker Selection Cat. No. AOET11T3_ _PEER-P_ _ AOET1705_ _PEER-P_ _

Cutter Diameter (mm) => Ø14 Ø16 Ø18 Ø20 Ø22 Ø25 Ø28 Ø30 Ø32 Ø35 Ø40 -P16

-P20

–

-P25

–

-P25

-P32

Machine: Work Material: Tool: Insert: Cutting Conditions:

–

-0,02

Shoulder Height

Enables wall surface squareness equal to solid endmills through a blade shape optimised for each tool diameter.

24mm

Shoulder Height (mm)

Milling Cutters

Premium item with cutting edge shape optimised for each cutter diameter while maintaining the F type chipbreaker's sharpness.

0mm 0mm

Cutting Width (mm)

ap ae

Vertical Machining Centre BT50, C50 WEZ 11020 E03 (Ø 20, 3 teeth) AOET11T308PEER-P20 (ACU2500) vc = 150 m/min, fz = 0,1 mm/t, ap = 8 mm x 3 passes, ae = 1 mm, dry

S Type

Sharp edge chipbreaker for non-ferrous metals, with excellent adhesion resistance WEZ

Competitor A

Competitor B

No Adhesion

Adhesion

Suppresses adhesion with rake face lapping. DLC coat inserts available for further improved adhesion resistance.

G40

Machine: Work Material: Tool: Insert: Cutting Conditions:

Vertical Machining Centre BT50, AlSi12Cu WEZ 11020 E03 (Ø 20, 3 teeth) AOET11T308PEER-S (H20) vc = 350 m/min, fz = 0,1 mm/t, ap = 3 mm, ae = 10 mm, dry

"Wave Mill" Series

WEZ Type

Insert Grades Selection Guide

Newly developed general-purpose ACU2500 grade suitable for various work materials has been released. Enhanced lineup of coatings, cemented carbide and cermet for milling steel, stainless steel, cast iron and aluminum alloy.

Coating Features

New Absotech TM (absolute technology) coating technology that realises absolute stability. CVD&9' Special Surface Treatment

Suppresses thermal cracking by introducing high compressive stress, resulting in chipping resistance more than twice as good as conventional types

Al2O3 ISO

Medium Cutting

Finishing – Light Cutting Coated Carbide

ACP2000

Cermet Coated Carbide Coated Carbide

ACP3000

High Hardness TiCN

T2500A

ACM200

Grades: ACP2000, ACK2000

PVD39'

ACM300

ACK2000

Increased TiCN hardness by using a C-rich composition for flank wear resistance more than twice as good as conventional types.

Carbide Substrate

ACU2500

By controlling the growth direction, Al2O3 is reinforced for crater wear resistance more than twice as good as conventional types

TiCN

New Super Multi-Layered Composition

Higher hardness and twice the conventional wear resistance due to a fine crystal structure AlTiCrBN-based nano-layered coating.

ACK3000

ACU2500

Film

DL2000

Cross Section of Cutting Edge Coating

H20

Grade

Coating Thickness (µm)

P : PVD

Carbide Substrate

High Adhesion Strength

Significantly improved coating adhesion. Chipping resistance more than twice as good as conventional types. Grades: ACU2500, ACP3000, ACK3000

Features

ACU2500

General purpose grade applicable to steel and cast iron. Adopts a carbide substrate with excellent fracture resistance and wear resistance plus a new coating with excellent wear resistance and chipping reistance, realising stable long tool life with various work material grades.

ACP2000

Stable long tool life with high-speed machining is realised by adopting a new coating and a tough carbide substrate with excellent thermal crack resistance.

ACP3000

Adopts a very tough carbide substrate plus a new coating with excellent wear resistance and chipping resistance, realising stable long tool life for wet machining of steel in particular.

T2500A

–

Thanks to the excellent thermal crack resistance conferred by high termal conductivity and the impoved toughness due to the finer and more uniform structure, this cermet grade achieves high levels of fracture resistance and wear resistance.

ACM200

Realises superb stability in machining of high-hardness stainless steel, due to a high-strength carbide substrate and highly wear-resistant coating.

ACM300

Realises superb stability in machining of stainless steel, due to a high-strength carbide substrate and highly chipping-resistant coating.

ACK2000

Stable long tool life with high-speed machining of cast iron is realised by adopting a new coating with excellent thermal resistance and a tough carbide substrate.

ACK3000

Adopts a carbide substrate with excellent wear resistance plus a new coating with excellent wear resistance and chipping resistance, realising stable long tool life in dry machining of cast iron.

DL2000

0,5

DLC coating grade for non-ferrous metal machining with a low coefficient of friction and excellent adhesion resistance.

H20

–

Uncoated grade for non-ferrous metal machining with excellent wear resistance and fracture resistance.

Milling Cutters

C : CVD

ISO

Crystal Orientation Control Al2O3

ACU2500

Carbide

Coated Carbide

Rough – Heavy Cutting

G41

"Wave Mill" Series

WEZ Type

Recommended Cutting Conditions

10 mm

WEZ11 Type

Material

ISO

125 190 250 270 300 180 „ 275 , tempered „ , tempered 300 „ , tempered 350 High alloyed and tool steel, annealed 200 „ , tempered 325 Stainless steel, ferritic/martensitic, annealed 200 „ , martensitic, tempered 240 „ , austenitic, plunged 180

Unalloyed steel, „ , „ , „ , „ , Low alloyed steel,

<0, 15%C, annealed <0, 45%C, annealed <0, 45%C, tempered <0, 75%C, annealed <0, 75%C, tempered annealed

Grey cast iron Nodular cast iron

High tempered resist. alloys, Fe based, annealed „

, hardened

Aluminium alloy, Si < 12,6% „ , Si > 12,6% Copper alloy

G G G G G G G G G G G G G G G G G G S S S

3 mm Min. - Optimum - Max.

Grade ACU2500 ACP2000 ACP3000 T2500A ACK2000 ACK3000 ACM200 ACM300 Feed Rate (mm/tooth)

DL2000

0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,18 0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,20 0,05–0,10–0,15

Cutting Speed vc (m/min)

270–320–370 300–350–400 250–300–350 230–280–330 170–220–270 200–250–300 150–200–250 130–180–230 140–180–220 160–200–245 120–160–200 105–145–185 110–145–175 130–165–195 100–130–165 85–115–150 70–90–110 80–100–120 60–80–100 50–70–90 160–205–255 190–235–280 140–190–235 120–170–215 90–120–150 110–135–165 80–110–140 70–100–125 85–110–130 100–125–150 75–100–125 65–90–115 60–80–100 70–90–110 50–70–90 45–65–85 140–180–220 160–200–245 120–160–205 55–70–85 60–80–100 50–65–80 110–140–170 140–170–190 90–110–140 100–125–150 125–150–170 80–100–125 120–150–180 150–180–200 100–120–150 150–200–250 250–300–350 170–220–270 90–120–150 150–180–210 100–130–160 30–40–55 35–45–60 25–35–50 60–80–100 70–90–110 50–70–90

500–750–100 170–200–250 300–330–350

The above recommended cutting conditions are meant as a guide. Actual conditions will depend on the individual machine, work shape and clamping. They will need to be adjusted according to machine rigidity, work clamp rigidity, cutting depth and other factors. For groove milling, reduce the feed rate approximately 70 % of the corresponding value shown above.

WEZ17 Type Cutter: Insert: Cutting Data:

ISO

16 mm

WEZ 17032 E03 AO_T1705 type ap = 5 mm, ae = 16 mm, dry

Chipbreaker

Milling Cutters

WEZ 11020 E03 AO_T11T3 type ap = 3 mm, ae = 10 mm, dry

Chipbreaker

Cutter: Insert: Cutting Data:

Material 125 190 250 270 300 180 „ 275 , tempered „ , tempered 300 „ , tempered 350 High alloyed and tool steel, annealed 200 „ , tempered 325 Stainless steel, ferritic/martensitic, annealed 200 „ , martensitic, tempered 240 „ , austenitic, plunged 180

Unalloyed steel, „ , „ , „ , „ , Low alloyed steel,

<0, 15%C, annealed <0, 45%C, annealed <0, 45%C, tempered <0, 75%C, annealed <0, 75%C, tempered annealed

Grey cast iron Nodular cast iron

High tempered resist. alloys, Fe based, annealed

„

Aluminium alloy, Si < 12,6% „ , Si > 12,6% Copper alloy

, hardened

G G G G G G G G G G G G G G G G G G S S S

5 mm Min. - Optimum - Max.

Grade ACU2500 ACP2000 ACP3000 T2500A ACK2000 ACK3000 ACM200 ACM300 Feed Rate (mm/tooth)

DL2000

0,10–0,20–0,28 0,10–0,20–0,28 0,10–0,20–0,28 0,10–0,15–0,22 0,10–0,20–0,28 0,10–0,20–0,28 0,10–0,20–0,28 0,10–0,20–0,28 0,05–0,10–0,15

Cutting Speed vc (m/min)

285–335–390 315–360–420 265–315–370 240–295–345 180–230–285 210–265–315 160–210–265 135–190–240 145–190–230 170–210–255 130–170–215 110–155–195 115–150–185 135–170–205 100–135–170 90–125–155 70–90–115 85–105–125 65–85–105 55–75–95 170–220–265 200–245–295 150–200–250 130–180–225 100–130–155 115–145–175 85–115–145 75–105–135 90–115–140 105–130–155 75–105–130 65–90–120 65–85–100 75–95–115 55–75–95 50–70–85 145–185–230 170–215–255 130–170–215 55–75–90 65–85–100 50–65–85 115–145–175 145–175–195 100–115–145 105–130–155 130–155–175 85–105–130 125–155–190 160–190–210 105–125–160 160–210–265 265–315–370 180–230–285 95–125–160 160–190–220 105–140–170 30–40–60 35–45–60 25–35–50 60–85–105 75–95–115 50–75–95

500–750–100 170–200–250 300–330–350

G42

"Wave Mill" Series

WEZ Type

Ramping / Helical Milling Upper Limits Ramping

Flat Bottom Machining

Machining with Prepared Hole

Pitch

RPMX DC

DC Work Diameter

WEZ11 Type DC Ø (mm)

Max.Ramping Angle

Flat Bottom Machining

Machining with Prepared Hole

Max. Machining Diam. (mm)

Max. Pitch (mm/rev)

Min. Machining Diam. (mm)

Max. Pitch (mm/rev)

Min. Machining Diam. (mm)

Max. Pitch (mm/rev)

13,2

25,3

8,4

23,1

5,9

19,0

1,9

10,5

29,3

7,6

27,0

5,6

21,7

1,5

8,1

33,3

6,7

30,9

5,0

25,2

1,4

6,5

37,3

6,0

34,9

4,6

29,1

1,3

5,3

41,3

5,4

38,8

4,3

32,9

1,3

4,1

47,3

4,8

44,8

3,9

38,9

1,3

3,4

53,3

4,4

50,7

3,6

44,9

1,3

3,0

57,3

4,2

54,7

3,5

48,8

1,3

2,7

61,3

4,0

58,7

3,3

52,8

1,2

2,3

67,3

3,8

64,6

3,1

58,8

1,2

1,8

77,3

3,4

74,6

2,9

68,8

1,2

97,3

3,0

94,6

2,6

88,8

1,1

0,8

123,3

2,8

120,5

2,5

114,7

1,1

Milling Cutters

RPMX (°)

WEZ17 Type DC Ø (mm)

Max.Ramping Angle

Flat Bottom Machining

Machining with Prepared Hole

RPMX (°)

Max. Machining Diam. (mm)

Max. Pitch (mm/rev)

Min. Machining Diam. (mm)

Max. Pitch (mm/rev)

Min. Machining Diam. (mm)

Max. Pitch (mm/rev)

10,8

47,3

13,0

41,0

8,3

33,1

1,8

8,1

53,3

11,1

46,9

7,5

39,0

1,8

7,0

57,3

10,2

50,9

7,0

43,0

1,8

6,1

61,3

9,5

54,9

6,7

47,0

1,7

5,1

67,3

8,7

60,8

6,2

53,0

1,7

4,0

77,3

7,7

70,8

5,7

63,0

1,7

2,5

97,3

6,5

90,7

5,0

83,0

1,6

1,8

123,3

5,6

116,7

4,5

109,0

1,6

* The table above shows values with nose radius 0,8 mm

Plunge Cutting - Upper Limit for Radial Width ae

Type

Max. ae (mm)

WEZ11

WEZ17

G43

"Wave Mill" Series

New Fig. 2

-7° – -11° 14° – 15°

10 mm

KDP LF

CBDP

DCSFMS DCB KWW

D3 D2 D1 DC

D2 D1 DC

D1 DC

Milling Cutters

Inch

Metric

Body - WEZ (Shell Type)

Dimensions (mm)

18 18

No. of Teeth 4 6 5 7 6 8 7 10 9 12 7 10 9 12

Metric

Number of Teeth

Cat. No.

Stock

DCSFMS

DCB

KWW

KDP

CBDP

WEZ 11040RS04 11040RS06 11050RS05 11050RS07 11063RS06 11063RS08 11080RS07 11080RS10 11100RS09 11100RS12 WEZ 11080R07 11080R10 11100R09 11100R12

l l l l l l l l l l

40 40 50 50 63 63 *80 *80 100 100 *80 *80 *100 *100

33 33 41 41 50 50 55 55 70 70 55 55 70 70

40 40 40 40 40 40 50 50 50 50 50 50 63 63

16 16 22 22 22 22 27 27 32 32 25,4 25,4 31,75 31,75

8,4 8,4 10,4 10,4 10,4 10,4 12,4 12,4 14,4 14,4 9,5 9,5 12,7 12,7

5,6 5,6 6,3 6,3 6,3 6,3 7,0 7,0 8,0 8,0 6,0 6,0 8,0 8,0

18 18 20 20 20 20 22 22 32 32 25 25 32 32

14 14 18 18 18 18 20 20 46 46 20 20 46 46

9 9 11 11 11 11 14 14

– – – – – – – – – – – –

m m m m

90°

Fig. 3

CBDP

Radial Axial

DCSFMS DCB KWW

KDP

DCSFMS DCB KWW

CBDP

KDP

Fig. 1

Rake Angle

WEZ 11000 R(S)

– –

14 14 27 27

Weight (kg) 0,21 0,20 0,32 0,31 0,58 0,57 1,08 1,07 1,57 1,56 1,09 1,08 2,12 2,10

Fig. 1 1 1 1 1 1 1 1 3 3 1 1 2 2

Inserts are sold separately. Check the arbor mounting size (DCB) when selecting the cutter. * For securing the Ø 80 mm and Ø 100 mm cutter to the arbors, use JIS B1176 hexagonal bolt. (Ø 80 mm: M12x30 to 35 mm, Ø 100 mm: M16x40x45 mm)

Spare Parts

Identification Details

Insert Screw

Wrench

Applicable Cutters WEZ 11040RS04 11040RS06 11050RS05 11050RS07 11063RS06 11063RS08 11080R(S)07 11080R(S)10 11100R(S)09 11100R(S)12

G44

WEZ

050

Cutter Series

Insert Size

Cutter Feed Diameter Direction

Recommended Cutting Conditions BFTX0306IP 1,5

l = Euro stock m = Japan stock

TRDR08IP

☞ G42

Recommended Tightening Torque (N·m)

"Wave Mill" Series

WEZ 11000 R(S) Inserts Application

Coated Carbide

Carbide DLC Cermet

ACM300

l l l l l l l l l l l l l

– – – – – – – – – – – – – – – – – – – –

l l m m m m m m m m m m m m m

– – – –

– – – – – – – – – – – – – – – – – – – – – – – – – – – – –

l l l l l l l l l

l l

0,2 0,4 0,8 1,2 1,6 2,0 2,4 3,0 3,2 0,4 0,8 1,2 1,6 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2

– – – – – – – – – – – – – – – – – – – – – – – –

RE 7,5

ACM200

l l l l l l l l l l l l l

T2500A

ACK3000

l l l l l l l l l l l l l

DL2000

ACK2000

l l l l l l l l l l l l l

H20

ACP3000

l l l l l l l l l l l l l

12,8

3,6

L: Low cutting force G: General purpose H: Strong edge F: Finishing P: High-precision machining S: Non ferrous metals

Milling Cutters

l l l l l l l l l l l l l

RE (mm)

20°

AOMT 11T302PEER-G 11T304PEER-G 11T308PEER-G 11T312PEER-G 11T316PEER-G 11T320PEER-G 11T324PEER-G 11T330PEER-G 11T332PEER-G AOMT 11T304PEER-H 11T308PEER-H 11T312PEER-H 11T316PEER-H AOET 11T302PEER-F 11T304PEER-F 11T308PEER-F 11T312PEER-F AOET 11T302PEER-P16 11T304PEER-P16 11T308PEER-P16 11T312PEER-P16 11T302PEER-P20 11T304PEER-P20 11T308PEER-P20 11T312PEER-P20 11T302PEER-P25 11T304PEER-P25 11T308PEER-P25 11T312PEER-P25 AOET 11T302PEFR-S 11T304PEFR-S 11T308PEFR-S 11T312PEFR-S

ACP2000

Cat. No.

ACU2500

High Speed / Light Cut General Purpose Roughing

*P16 is applicable to cutter diameters Ø 14 mm and Ø 16 mm. *P20 is applicable to cutter diameters Ø 18 mm, Ø 20 mm. *P25 is applicable to cutter diameters Ø 25 mm, Ø 28 mm.

– = Not available

Precautions for Mounting (1) Clean the mounting seat and contact parts.

*When mounting inserts with nose radius of ≥ 3,0 mm, modification of the body is required.

Gap

(2) Apply screw lubrication to the screw thread as well as the screw head face to prevent seizure.

Modify this edge. Reworking guidelines Nose radius = 3,0 mm: C = 1 mm (AOMT11T330PEER) Nose radius = 3,2 mm: C = 1 mm (AOMT11T332PEER) Standard: R = 1 mm

(3) While pressing the insert solidly against the seat surface, tighten at the screws with the included wrench. (4) After tightening, check that there are no gaps between the surfaces.

C: Chamfer R: Radius

Wrench

Insert

Body

Gap

G45

"Wave Mill" Series

Fig. 5 DCSFMS ø66.7

DCSFMS DCB KWW KDP

D1 DC

Metric Inch

Milling Cutters

Dimensions (mm)

Cat. No.

Stock

DCSFMS

DCB

KWW

KDP

CBDP

WEZ 17040RS03 17040RS04 17050RS03 17050RS05 17063RS04 17063RS06 17080RS04 17080RS07 17100RS05 17100RS08 17125RS06 17125RS09 17125RS11 17160RS08 17160RS10 17160RS12 WEZ 17080R04 17080R07 17100R05 17100R08 17125R06 17125R09 17125R11 17160R08 17160R10 17160R12

l l l l l l l l l l l l l l l l

40 40 50 50 63 63 *80 *80 100 100 125 125 125 160 160 160 *80 *80 *100 *100 125 125 125 160 160 160

33 33 41 41 50 50 55 55 70 70 80 80 80 130 130 130 55 55 70 70 80 80 80 100 100 100

40 40 40 40 40 40 50 50 50 50 63 63 63 63 63 63 50 50 63 63 63 63 63 63 63 63

16 16 22 22 22 22 27 27 32 32 40 40 40 40 40 40 25,4 25,4 31,75 31,75 38,1 38,1 38,1 50,8 50,8 50,8

8,4 8,4 10,4 10,4 10,4 10,4 12,4 12,4 14,4 14,4 16,4 16,4 16,4 16,4 16,4 16,4 9,5 9,5 12,7 12,7 15,9 15,9 15,9 19,1 19,1 19,1

5,6 5,6 6,3 6,3 6,3 6,3 7,0 7,0 8,0 8,0 9,0 9,0 9,0 9,0 9,0 9,0 6,0 6,0 8,0 8,0 10,0 10,0 10,0 11,0 11,0 11,0

18 18 20 20 20 20 22 22 32 32 29 29 29 29 29 29 25 25 32 32 35,5 35,5 35,5 38 38 38

14 14 18 18 18 18 20 20 46 46 52 52 52 90 90 90 20 20 46 46 55 55 55 72 72 72

9 9 11 11 11 11 14 14

– – – – – – – – – – – – – – – – – –

m m m m m m m m m

4-ø14

DCB KWW

Body - WEZ (Shell Type)

90°

D1 DC

KDP

KDP CBDP LF

CBDP

D3 D2 D1 DC

Fig. 4 DCSFMS DCB KWW

15 mm

CBDP

Fig. 3 DCSFMS DCB KWW

-4° – -9° 10° – 15°

Radial Axial

CBDP

Fig. 2 DCSFMS DCB KWW

KDP

Rake Angle

CBDP

Fig. 1

New

WEZ 17000 R(S)

– –

29 29 29 – – –

14 14 27 27 30 30 30 – – –

18 18 – – – – – –

No. of Teeth 3 4 3 5 4 6 4 7 5 8 6 9 11 8 10 12 4 7 5 8 6 9 11 8 10 12

Weight (kg) 0,19 0,16 0,30 0,26 0,54 0,51 1,10 1,05 1,58 1,57 3,04 3,07 3,02 5,24 5,31 5,26 1,10 1,06 2,08 2,07 3,09 3,11 3,06 5,04 5,09 5,04

Fig.

Metric

Number of Teeth

1 1 1 1 1 1 1 1 3 3 1 1 1 5 5 5 1 1 2 2 1 1 1 4 4 4

Spare Parts

Identification Details

Insert Screw

Wrench

Applicable Cutters WEZ 17040RS03 17040RS04 17050RS03 17050RS05 17063RS04 17063RS06 17080R(S)04 17080R(S)07 17100R(S)05 17100R(S)08 17125R(S)06 17125R(S)09 17125R(S)11 17160R(S)08 17160R(S)10 17160R(S)12

G46

Handle Grip

Wrench Bit

WEZ

Cutter Series

Insert Size

100

Cutter Feed Diameter Direction

Recommended Cutting Conditions

☞ G42 –

HPS1015 TRB15IP

BFTX0409IP 3,0

l = Euro stock m = Japan stock

TRDR15IP

–

Recommended Tightening Torque (N·m)

”Wave Mill” Series

WEZ 17000 R(S) Inserts Coated Carbide

ACM300

l l l l l l l l l l l l l l l l l l l l l

l m

m m m m m m m m m

– – – –

– – – – – – – – – – – – – – – –

l l l l l l l l l l l l l l l l – – – – – – – – – – – – – – – –

– – – – – – – – – – – – – – – –

– – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – –

l l l l l l l l l l l l l l l l l

l l

0,2 0,4 0,8 1,2 1,6 0,2 0,4 0,8 1,2 1,6 2,0 2,4 3,0 3,2 4,0 5,0 6,4 0,4 0,8 1,2 1,6 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2

– – – – – – – – – – – – – – – – – – – –

19,5

5,5

Milling Cutters

l l

l l l l l l l l l l l l l l l l

– – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – –

10,5

ACM200

– – – – –

T2500A

ACK3000

l l l l l l l l l l l l l l l l l l l l l

DL2000

ACK2000

– – – – –

H20

ACP3000

l l l l l l l l l l l l l l l l l l l

RE (mm)

20°

AOMT 170502PEER-L 170504PEER-L 170508PEER-L 170512PEER-L 170516PEER-L AOMT 170502PEER-G 170504PEER-G 170508PEER-G 170512PEER-G 170516PEER-G 170520PEER-G 170524PEER-G 170530PEER-G 170532PEER-G 170540PEER-G 170550PEER-G 170564PEER-G AOMT 170504PEER-H 170508PEER-H 170512PEER-H 170516PEER-H AOET 170502PEER-F 170504PEER-F 170508PEER-F 170512PEER-F AOET 170502PEER-P25 170504PEER-P25 170508PEER-P25 170512PEER-P25 170502PEER-P32 170504PEER-P32 170508PEER-P32 170512PEER-P32 AOET 170502PEFR-S 170504PEFR-S 170508PEFR-S 170512PEFR-S

ACP2000

Cat. No.

Carbide DLC Cermet

ACU2500

Application High Speed / Light Cut General Purpose Roughing

L: Low cutting force G: General purpose H: Strong edge F: Finishing P: High-precision machining S: Non ferrous metals *P25 is applicable to cutter diameters Ø 25 mm and Ø 28 mm. *P32 is applicable to cutter diameters Ø 30 mm, Ø 32 mm and Ø 35 mm.

– = Not available

Precautions for Mounting (1) Clean the mounting seat and contact parts.

*When mounting inserts with nose radius of ≥ 3,0 mm, modification of the body is required.

Gap

(2) Apply screw lubrication to the screw thread as well as the screw head face to prevent seizure.

Modify this edge. Reworking guidelines Nose radius = 3,0 mm: C = 1 mm (AOMT170530PEER) Nose radius = 3,2 mm: C = 1 mm (AOMT170532PEER) Nose radius = 4,0 mm: C = 2 mm (AOMT170540PEER) Nose radius = 5,0 mm: C = 5 mm (AOMT170550PEER) Nose radius = 6,4 mm: C = 5 mm (AOMT170564PEER) Standard: R = 1 mm

(3) While pressing the insert solidly against the seat surface, tighten at the screws with the included wrench. (4) After tightening, check that there are no gaps between the surfaces.

Wrench

C: Chamfer R: Radius

Insert

Body

Gap

G47

”Wave Mill” Series

WEX (-F) Type 5 mm 90°

10 mm 90°

14 mm 90°

Fig. 1

Fig. 2

Fig. 3

Body (Shell Type ”F”) Cat. No.

DC 32 40 50 63 40 50 63 80 100 40 50 63 80 100

Stock

WEX 1032 F 1040 F 1050 F 1063 F WEX 2040 F 2050 F 2063 F 2080 F WEX 2100 F WEX 3040 F 3050 F 3063 F 3080 F WEX 3100 F

l l l l l l l l q

l l l l l

Dimensions (mm) D2 KWW 9 8,4 11 8,4 11 10,4 11 10,4 9 8,4 11 10,4 11 10,4 13,5 12,4 32 14,4 9 8,4 11 10,4 11 10,4 13,5 12,4 32 14,4

DCB 16 16 22 22 16 22 22 27 32 16 22 22 27 32

Inserts for WEX1000 / 2000 Type

KDP 5,6 5,6 6,3 6,3 5,6 6,3 6,3 7,0 8,5 5,6 6,3 6,3 7,0 8,5

LF 40 40 40 40 40 40 40 50 50 40 40 40 50 50

No.of Teeth 8 10 12 14 6 7 8 10 12 4 5 6 7 8

CBDP 18 18 20 20 18 20 20 25 26 18 20 20 25 26

Fig. 1 1 1 1 2 2 2 2 2 3 3 3 3 3

Inserts for WEX3000 Type

15° 7,20

2,52

     

 

     

m m m m m m m m

    

m m m m m

m m m

   m   m    

     m 

– – – –

m m

– – – –

    – – – –

– – – – – – – – – – m

  

Spare Parts Screw

BFTX 01804 IP

G48

Wrench

TRX 06 IP

   

        

– – –

 

m m

ACM200

        l p

– – –

* Cutter body modification is required.

– – –

– Unable to produce

      m  m      – – –

☞ H36

WEX

016

WEX 1000 F

Cutter Series

2000 Series

Cutter Diameter

Shell Type

WEX 2000 F

BFTX 0409 IP

TRDR 15 IP

3,0

WEX 3000 F

q = Delivery on request

p = To be replaced by new item

– – –

     

Radius

RE 0,8 0,4 0,8 1,2 1,6 2,0 3,0 0,8 1,2 0,4 0,8 1,2 1,6 2,0 3,0 0,8 0,2 0,4 0,8

L – Low cutting force G – General type H – Strong cutting edge E – For stainless steel EH– Strong edge for stainless steel S – For aluminium

0,5 2,0

– – – – – – – – – – – – – – – –

Identification Details

TRDR 08 IP

– – – – – – – – – – – – – – – –

Applicable Endmill

BFTX 0306 IP

 = Euro stock m = Japan stock

        l

DL1000

    

m m

AXMT 170508 PEER-L  AXMT 170504 PEER-G m 170508 PEER-G  170512 PEER-G m 170516 PEER-G m 170520 PEER-G* m 170530 PEER-G*  AXMT 170508 PEER-H  170512 PEER-H l AXMT 170504 PEER-E 170508 PEER-E 170512 PEER-E 170516 PEER-E 170520 PEER-E* 170530 PEER-E* AXMT 170508 PEER-EH AXET 170502 PEFR-S – 170504 PEFR-S – 170508 PEFR-S –

Cat. No.

K M

m m

0,4 0,8 1,2 0,4 0,8 1,2 0,4 0,8 1,2 – 0,4 – 0,8 – 1,2 – 0,4 – 0,8 – 1,2 – 0,4 – 0,8 – 1,2 – 0,8 m 0,2  0,2  0,4  0,8

ACM300

 m m   

Radius

ACK300

Carbide DLC

ACK200

Coated Carbide P

ACP300

DL1000

ACM200

ACK300

ACM300

ACP200

AXMT 060204 PDER-L m 060208 PDER-L m 060212 PDER-L m AXMT 060204 PDER-G m 060208 PDER-G m 060212 PDER-G m AXMT 060204 PDER-H m 060208 PDER-H m 060212 PDER-H m AXMT 123504 PEER-G  123508 PEER-G  123512 PEER-G  AXMT 123504 PEER-H  123508 PEER-H  123512 PEER-H  AXMT 123504 PEER-E 123508 PEER-E 123512 PEER-E AXMT 123508 PEER-EH – AXMT 060202 PDFR-S AXET 123502 PEFR-S – 123504 PEFR-S – 123508 PEFR-S –

ACK200

Cat. No.

ACP300

Application High Speed / Light cut General Purpose Roughing

Carbide DLC

ACP100

Coated Carbide P

ACP200

Application High Speed / Light cut General Purpose Roughing

ACP100

Milling Cutters

4,10

☞ H34-36

Recommended Tightening Torque (N·m)

Wave Repeater Mill

WRX (-F) Type 27–53 mm

90°

Body (Shell Type “F”)

WRX2040RH18F16 q 18 40 16 9 8,4 5,6 50 39 18 10

WRX2040RH36F16 l 36 40 16 9 8,4 5,6 55 44 18 16

WRX2050RH18F22 q 18 50 22 11 10,4 6,3 50 36 20 10

WRX2050RH36F22 l 36 50 22 11 10,4 6,3 55 41,5 20 16

Cat. No.

WRX3050RH27F22 q 27 WRX3050RH53F22 l 53 WRX3063RH27F27 q 27 WRX3063RH53F27 l 53 WRX3080RH27F32 q 27 WRX3080RH53F32 l 53 WRX3100RH27F40 q 27 WRX3100RH53F40 l 53

– – –

S S

Radius

   

– – – – – – – – – –

0,4 0,8 1,2 0,4 0,8 1,2 0,4 0,8 1,2 0,8 0,2 0,4 0,8

– – –

80 32 17 14

8 50 30

80 32 17 14

8 85 63

100 40 21 16 9,5 85 40 30 14

100 40 21 16 9,5 85 59 30 24

     

Coated Carbide P P P

        l

Cat. No.

L – Low cutting force G – General type H – Strong cutting edge E – For stainless steel EH– Strong edge for stainless steel S – For aluminium

– – –

Carbide DLC

   

        

– – –

 

m m

* Cutter body modification is required.

Spare Parts Screw

7 70 54

– – –

N N

S S

DL1000

– – –

7 70 34

63 27 13,5 12

   

63 27 13,5 12

ACP300

4 3

ACP200

     m 

2 4

ACP100

    

Application High Speed / Light cut General Purpose Roughing

DL1000

     

– Unable to produce

ACK200

     

ACM300

ACP300

AXMT 123504 PEER-G  123508 PEER-G  123512 PEER-G  AXMT 123504 PEER-H  123508 PEER-H  123512 PEER-H  AXMT 123504 PEER-E 123508 PEER-E 123512 PEER-E AXMT 123508 PEER-EH – AXET 123502 PEFR-S 123504 PEFR-S – 123508 PEFR-S –

Cat. No.

ACM200

ACK300

ACP200

ACP100

50 22 11 10 6,3 70 56 20 12

Inserts (Same as for Wavemill WEX 3000 Type)

Carbide DLC

50 22 11 10 6,3 50 36 20

Milling Cutters

Coated Carbide P

No. No. Effecof of tive teeth rows teeth

ACM300

Inserts (Same as for Wavemill WEX 2000 Type)

Application High Speed / Light cut General Purpose Roughing

Depth Dimensions (mm) of Cut (ap) øD ød1 ød2 a b l 1 l

ACM200

No. No. Effecof of tive teeth rows teeth

ACK300

Depth Dimensions (mm) of cut (ap) øD ød1 ød2 a b l 1 l

ACK200

Cat. No.

Stock

Body (Shell Type “F”)

90°

Stock

18–36 mm

      m  m     

– – – – – – – – – – – – – – – –

– – –

☞ H36

– – –

     

Radius

RE 0,8 0,4 0,8 1,2 1,6 2,0 3,0 0,8 1,2 0,4 0,8 1,2 1,6 2,0 3,0 0,8 0,2 0,4 0,8

Identification Details

Wrench

WRX 20

Applicable Endmill

Insert Size

BFTX 0306 I P

TRDR 08 I P

2,0

WRX 2_ _ _ _ RH_ _F_ _

BFTX 0409 I P

TRDR 15 I P

3,0

WRX 3_ _ _ _ RH_ _F_ _

☞ H44-47

40 Tool øD

Inner Cutting coolant Cutting Direction Edge Length

F Arbor Type

16 Arbor Diameter

E - Straight Shank W - Weldon Shank F - Shell Type

G49

”Sumi Power Mill”

PWC Type

Approach angle Axial rake angle Radial rake angle

Powerful Tangential Milling System for Cast Iron Fig. 1

Fig. 2

: : :

88° + 5° - 5°

Fig. 3

Body (Standard, PWC Type) Stock

Cat. No.

Dimensions (mm) DC

DCSFMS

DCB

KWW

KDP

CBDP

Max. Depth of Cut

No of Teeth

Weight (Kg)

Fig.

PWC

4080 R/L-S

29,5

12,4

7,0

0,9

PWC

4100 R/L-S

100

14,4

8,5

1,3

4125 R/L-S

125

16,4

9,5

2,5

4160 R/L-S

160

100

16,4

9,5

4,2

4200 R/L-S

200

150

130

25,7

14,0

7,2

CBDP

No of Teeth

Weight (Kg)

Fig.

PWC

12,0

Body (Fine Pitch, PWCF Type)

Milling Cutters

Dimensions (mm)

Stock

Cat. No.

DCSFMS

DCB

KWW

PWCF 4080 R/L-S

29,5

12,4

7,0

0,9

PWCF 4100 R/L-S

100

14,4

8,5

1,4

4125 R/L-S

125

16,4

9,5

2,6

4160 R/L-S

160

100

16,4

9,5

4,3

PWCF 4200 R/L-S

200

150

130

25,7

14,0

7,4

Performance

l Comparison of cutting force

Cutting Force (N)

1600 - 20–40% re 14001200 1000 800 600 400 200 . ”Sumi Power Conventional Competitor Competitor Mill” PWC cutter A B

Work Material : GG25 Tool : PWC 4080 RS, ø 80 Insert : LNMX160608PNSN-G Grade : ACK200

Main component force Feed component force Back component force

Ductile Cast Iron (GGG)

l—————————l

0,1

0,2

0,3

Grade

0,4

300 0,5

Stable Breakage

100

150

200

250

300

f t = 0,5 (N=2) f t = 0,5 f t = 0,4 f t = 0,3 f t = 0,5 (N=2) f t = 0,5 f t = 0,4 f t = 0,3

Cutting Conditions v c = 160 m/min f t = 0,3–0,5 mm/tooth Depth of cut : 5,0 mm Width of cut : 80 mm Dry

Spare Parts

l————————––——l Feed rate (mm/tooth)

250

feed rate

Cutting Length (mm)

Work Material : GG25 Tool : PWC 4080 RS, ø 80 Insert : LNMX160608PNSN-G Grade : ACK200

l—————————l

200

Competitor C (Screw on)

l————————––——l Cutting speed (m/min) 150

Hig

”Sumi Power Mill” PWC

Cutting Conditions v c = 200 m/min f t = 0,1 mm/tooth Depth of cut : 4,0 mm Width of cut : 50 mm Dry

Grey Cast Iron (GG) 100

er higher

ility und her reliab l

Recommended Cutting Conditions Material

12,0

l Comparison of cutting edge strength

duction !

G50

KDP

Max. Depth of Cut

100

150

200

Cutter

250

0,05 0,1 0,2 0,25 0,3

Screw

Wrench

3,0

PWC (F) 4000

BFTX 0412 N

TTX 15 W

ACK200, ACK300 p = To be replaced by new item

Recommended Tightening Torque (N·m)

”Sumi Power Mill”

PWC Type High Metal Removal High Volume Insert Capacity High Performance Inserts

Geometry

Advantages l High volume insert capacity The tangential orientation of the strong carbide inserts increases the number of cutting edges (eg 3 edges /inch) maximising edge contact with the workpiece. l Cost effective tooling Using M Class precision sintered inserts with 8 cutting edges both acquisition and operating costs are substantially reduced. l Increased tool life New Cast Iron grades ACK200 for general cutting and ACK300 for heavy cutting provide increased tool life and high productivity

Rake angle G type : 20° H type : 15°

Wiper width = 2,4 mm

Milling Cutters

l Durable cutter body The robust cutter body is manufactured from a special alloyed steel then coated with a hard surface to resist swarf damage, scratching, and corrosion.

Inserts G type insert

H type insert

(Fig. 1)

(Fig. 2)

for light cutting

184° R0,8

with strong cutting edge

Application

12,7

ø4,6

Coated Carbide K K

High speed/Light cut General purpose Roughing

K K

90°

ACK300

LNMX 160608 PNSN-G 160608 PNSN-L

ACK200

Cat. No.

ACK100

Fig.

p p

1 2

6,29

16,1

Application

Remarks

General application Instable machining, heavy interruption

First remommendation Suitable for instable condition

Wear Resistance

(Good)

New Coated Grade for Cast Iron Gold colour

Cast Iron (K) (GG, GGG)

ACK100 AC211

Copper colour

ACK200

ACK300

K 10

ACK100

K 20

K 30

(Good)

K 40

High speed cutting

ACK200

General cutting

ACK300

ACZ310

Chipping Resistance

K 01

General to heavy cutting

Grade

Characteristic · Application

ACK100

High wear resistance with special hard substrate and fine Ti-based Al2O3 CVD coating for high speed machining

ACK200

Excellent wear resistance with fine Ti-based and tough Al2O3 CVD coating

ACK300

Excellent toughness with fine grain carbide substrate. Cr added new PVD coating could improve hardness and oxidation resistance.

G51

Shoulder Mill

CNP / CNPF Type Approach angle Axial rake angle Radial rake angle

Shoulder Milling for Steel, Stainless Steel & Cast Iron Fig. 1

Fig. 2

: 90° : + 10° – 17° : + 10° – 16°

Fig. 3

Body (Standard, CNP Type) CNP

CNP

Cat. No.

Stock

Dimensions (mm) DC

DCSFMS

DCB

KWW

KDP

CBDP

No. of Teeth

Max. Depth of Cut

Weight (Kg)

Fig.

13040 RS

8,4

5,6

0,3

13050 RS

10,4

6,3

0,4

13063 RS

10,4

6,3

0,4

13080 RS

12,4

7,0

0,9

13100 RS

100

14,4

8,5

1,3

13125 RS

125

16,4

9,5

2,5

13160 RS

160

100

16,4

9,5

4,2

200

150

25,7

14,0

7,2

10,4

6,3

0,4

13200 RS

12,0

Milling Cutters

Body (Fine Pitch, CNPF Type) CNPF 13063 RS

13080 RS

12,4

7,0

0,9

CNPF 13100 RS

100

14,4

8,5

1,4

13125 RS

125

16,4

9,5

2,4

13160 RS

160

100

16,4

9,5

4,3

200

150

25,7

14,0

7,4

CNPF 13200 RS

12,0

Inserts Fig. 1

Fig. 2

Spare Parts Application High Speed / Light cut General Purpose Roughing Cat. No. CNMU 130608 N-G 130608 N-H CNMQ 130608 N 130616 N

P P

Cutter

Coated Carbide M M

P P

K K

ACP100 ACP200 ACP300 ACK200 ACK300 p p

p p

Screw

Wrench

3,0

Fig.

CNP-(F) 13000

BFTX 0412 N

TTX 15 W

G: General purpose H: Strong cutting edge

Recommended Cutting Conditions Insert Type

ACP100

Grade Type

Work Material

CNP 13000

G52

vc ft ap

[vc =m/min, f t =mm/ tooth] [min.– optimum – max.] CNMU / CNMQ 1306

ACP200

N / -G/ -H

ACP300

ACK200

ACK300

Low Low Stainless steel Ductile Ductile carbon Alloy steel Die steel carbon Alloy steel Die steel Cast iron cast iron Cast iron cast iron austenitic martensitic steel steel 100 – 250 – 400 80 – 220 – 280 80 – 150 – 250 80 – 200 – 370 70 – 150 – 250 60 – 130 – 220 120 – 180 – 240 100 – 140 – 200 220 – 270 – 450 150 – 180 – 250 180 – 220 – 270 130 – 160 – 220 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,35 0,1 – 0,2 – 0,3 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,35 0,1 – 0,2 – 0,3 0,1 – 0,2 – 0,25 0,1 – 0,2 – 0,25 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4 ~ 10 ~ 10 ~ 10 ~ 10 ~ 10

l = Euro stock

m = Japan stock

p = To be replaced by new item

Recommended Tightening Torque (N·m)

”Metal Slash Mill”

MSX Type High Feed Milling of Steel, Stainless Steel, Die Steel and Cast Iron

1,5 mm

20°

(MSX 08000 ) Fig. 1

2,0 mm

2,5 mm

20°

(MSX 12000 )

20°

(MSX 14000 )

Fig. 2

☞H8-10 Body Cat. No.

Stock

MSX 08040 RS MSX 12050 RS 12052 RS 12063 RS 12066 RS MSX 14050 RS 14063 RS 14066 RS 14080 RS MSX 14100 RS

         

Dimensions (mm) DCX DCSFMS 40 37 50 47 52 47 63 60 66 60 50 47 63 60 66 60 80 76 100 96

DCB 16 22 22 22 27 22 22 27 27 32

KWW 8,4 10,4 10,4 10,4 12,4 10,4 10,4 12,4 12,4 14,4

KDP 5,6 6,3 6,3 6,3 7,0 6,3 6,3 7,0 7,0 8,5

CBDP 18 20 20 20 25 20 20 25 25 32

Helical Boring

amax : (see tables)

D1 13,5 18 18 18 20 17 18 13,5 13,5 -

D2 9 11 11 11 13,5 11 11 20 20 44

øB Standard : (see tables)

Milling Cutters

Ramping (Slant Milling)

LF 45 50 50 50 63 50 50 63 63 63

Helical Ramping Weight No. of Boring Fig. teeth øB amax. (Kg) (max-min) 4 65 ~ 78 1°30ʹ 0,2 1 4 78 ~ 99 2°30ʹ 0,3 1 4 82 ~ 103 2°00ʹ 0,3 1 5 104 ~ 125 1°30ʹ 0,4 1 5 110 ~ 131 1°00ʹ 0,4 1 3 73 ~ 98 3°30ʹ 0,3 1 4 99 ~ 124 2°00ʹ 0,6 1 4 107 ~ 132 2°00ʹ 0,7 1 5 133 ~ 158 1°30ʹ 1,2 1 6 173 ~ 198 1°00ʹ 1,8 2

Recommended Cutting Conditions

Depth of cut Feed rate

Inserts Work Material

RE S

Application High Speed / Light cut General Purpose Roughing

Coated Carbide

Cat. No.

ACP200 ACP300 ACK300

P P

WDMT 0804 ZDTR 0804 ZDTR-H WDMT 1205 ZDTR 1205 ZDTR-H WDMT 1406 ZDTR 1406 ZDTR-H

M M

     

P P

M M

     

Dimensions (mm) IC S RE

m m

8,5

4,0

2,0

   

5,0

2,0

6,0

2,0

ZDTR-H : Stronger cutting edge

Spare Parts Screw

Wrench

Clamp

C Ring

Insert Type

Cutting Speed vc (m/min)

Insert Cat. No.

ø 40

: ap (mm) : f t (mm/tooth) ø 50–66

ø 80–100

ap ft ap ft ap ft – – – WDMT 0804 1,0 1,2 – General Steel – 1,2 1,4 – – ACP200 100-150-200 WDMT 1205 – (Below HB200) – 1,5 1,5 1,5 1,5 WDMT 1406 – – – – WDMT 0804 0,8 1,2 – Alloy Steel – 1,0 1,4 – – ACP200 80-130-180 WDMT 1205 – (Below HRC45) – 1,3 1,5 1,3 1,5 WDMT 1406 – – – – WDMT 0804 1,0 0,8 – Stainless Steel – 1,2 1,2 – – ACP300 80-120-150 WDMT 1205 – (X5CRNI1810) – 1,5 1,3 1,5 1,3 WDMT 1406 – – – – WDMT 0804 1,0 1,4 – Cast Iron – 1,2 1,5 – – ACK300 100-150-200 WDMT 1205 – GG, GGG – 1,5 1,8 1,5 1,8 WDMT 1406 – – – – WDMT 0804 0,5 0,8 – Hardened Steel – 0,6 1,0 – – ACK300 40-80-100 WDMT 1205 – (Below HRC50) – 1,0 1,2 1,0 1,2 WDMT 1406 – - The above recommended cutting conditions may require adjustment according to machine rigidity and work rigidity. - The above figures are guidelines for use with the BT50 machine tool.

Cramp screw

Applicable endmill

MSX 08000RS BFTX 0306 IP 2,0 TRDR 08 IP CCH 3,5 CR 03 BFTX 03510 IP 08 MSX 12000RS BFTX 0409 IP 3,0 TRDR 15 IP CCH 3,5 CR 03 BFTX 03510 IP 15 MSX 14000RS BFTX 0511 IP 5,0 TRDR 20 IP CCH 4,5 CR 03 BFTX 04513 IP 20 Remark: If depth-of-cut exceeds 5 mm, reduce recommended feedrates by 50 %. The conditions above are meant as a guide, please adjust the cutting conditions according to actual work material and machine ridgidity.

G53

”Wave Mill” Series

WFXH Type General Features

WaveMill WFXH type is a high efficiency, multi-purpose cutter, that uses the WFX series inserts for high-feed roughing and a variety of processes.

Characteristics

Stable, high-efficiency milling with superior cutting edge sharpness. Supports various types of processes (ramping and helical milling). Able to use the selection of inserts from the WFX series.

Cutting Edge Sharpness

Good

Chipbreaker Selection Work Material

M K

Steel, Stainless Steel, Cast Iron

L Type

G Type

H Type

S Type

Low Cutting Force

General Purpose

Strong Edge

Sharp Edge

Light Cutting Low rigidity Milling Low-Burr Design

Main Chipbreaker General to Interrupted Milling

Heavy Cut Heavy Interrupted Machining Tempered Steel

Non-Ferrous Metal

L Light Cutting

Aluminium Alloy

Breaker

General Purpose (Standard)

Characteristic

Cutting Edge Figure

Heavy Cutting Cutting Edge Strength

High

Work Material Application

Notes on Corner Finishing - Remaining Material

Actual machined corners will have uncut and overcut portions due to the shape of the inserts.

Milling Cutters

Fig. 1

Fig. 2

Uncut Portion

Overcut Portion

Uncut Portion Programmed Corner Radius

Programmed Corner Radius

WFXH 08000 RS Type SOMT 08 04Programmed Corner R Uncut Portion Overcut Portion Shape 2,0 2,5 3,0

1,41 1,30 -

0 0,02 -

Fig. 1 Fig. 2 -

SOMT 08

08-

SOMT 08

Uncut Portion Overcut Portion Shape

1,30 1,19 -

0 0,01 -

Fig. 1 Fig. 2 -

12-

Uncut Portion Overcut Portion Shape

1,21 1,09 0,98

0 0 0,05

Fig. 1 Fig. 2 Fig. 2

WFXH 12000 RS Type SOMT 12 04Programmed Corner R Uncut Portion Overcut Portion Shape 2,0 2,5 3,0 3,5 4,0

2,58 2,47 2,36 2,24 -

0 0 0 0,01 -

Fig. 1 Fig. 1 Fig. 1 Fig. 2 -

SOMT 12

08-

SOMT 12

Uncut Portion Overcut Portion Shape

2,48 2,37 2,26 2,14 2,03

0 0 0 0 0,04

Fig. 1 Fig. 1 Fig. 1 Fig. 1 Fig. 2

12-

SOMT 12

Uncut Portion Overcut Portion Shape

2,37 2,25 2,14 2,03 1,91

0 0 0 0 0,03

Fig. 1 Fig. 1 Fig. 1 Fig. 1 Fig. 2

16-

Uncut Portion Overcut Portion Shape

2,25 2,14 2,11 1,91 1,8

0 0 0 0 0,01

Fig. 1 Fig. 1 Fig. 1 Fig. 1 Fig. 2

Minimum Cutting Diameter

Minimum cutting diameter (DCN) will depend on the insert that is used. Using an insert with a large nose radius is recommended for the WFXH type.

DCN

G54

Body Cat. No.

WFXH 08025 M12Z2 08032 M12Z3 WFXH 08040 RS 08050 RS 08050 RSZ6 08063 RS WFXH 12040 M12Z3 WFXH 12050 RS 12063 RS

25 32 40 50 50 63 40 50 63

RE0,4 10,4 17,4 25,4 35,4 35,4 48,4 16,6 26,6 39,5

DCN based on insert nose RE0,8 RE1,2 RE1,6 10,9 11,5 17,9 18,5 25,9 26,5 35,9 36,5 35,9 36,5 48,9 49,5 17,1 17,5 18,1 27,2 27,7 28,2 40,0 40,4 41,1

”Wave Mill” Series

WFXH Type Taper Cutting and Helical Milling Minimum Diameter ØD

Maximum Diameter ØD

Ramping Angle

Minimum and Maximum Diameters

Insert Cat. No.

SOMT 08

04-

08-

12-

Helical Millilng

Taper Cutting

Min.

Max.

Max. Ramping Angle

35 49 65

49 63 79

Impossible

1°30‘ 0°30‘ 0°30‘ 0°30‘

Impossible

35 49 65 85 111 34 48 64 84 110

48 62 78 98 124 47 61 77 97 123

3° 1°30‘ 1° 0°30‘ 0°30‘ 4°30‘ 2°30‘ 1°30‘ 1° 0°30‘

DC 25 32 40 50 63 25 32 40 50 63 25 32 40 50 63

Ramping Angle

Insert Cat. No.

SOMT 12

04-

SOMT 12

08-

SOMT 12

12-

SOMT 12

16-

DC 40 50 63 40 50 63 40 50 63 40 50 63

Helical Millilng

Taper Cutting

Min.

Max.

Max. Ramping Angle

56 76

79 99

1° 0°30‘

Impossible

56 76 102 55 75 101 55 75 101

78 98 124 77 97 123 76 96 122

1°30‘ 1° 0°30‘ 2°30‘ 1°30‘ 1° 3°30‘ 2° 1°30‘

Milling Cutters

Maximum Width of Cut when Plunge Milling Insert Cat. No. SOMT08 SOMT12

Max. Width of Cut ae (max) 6 mm 10 mm

ae (max)

Lower the feed rate when plunge milling.

Recommended Cutting Conditions ISO

Grade

Cutting Speed (vc (m/min)

General Steel <200HB

ACP200

100 - 150 - 200

Alloy Steel <HRC45

ACP200

Work Material

Stainless Steel

K (X5CrNiS18 10, other) ACM300 Cast Iron

M FC, FCD

Hardened Steel

H <HRC50

ACK300 ACK300

Insert Cat. No.

SOMT08 SOMT12 SOMT08 80 - 130 - 180 SOMT12 SOMT08 80 - 120 - 150 SOMT12 SOMT08 100 - 150 - 200 SOMT12 SOMT08 40 - 80 - 100 SOMT12

Ø 25

ap (mm) 0,8 0,7 0,8 0,8 0,5 -

ft (mm/t) 0,8 0,8 0,7 1,0 0,5 -

Ø 32 ft ap (mm) (mm/t) 0,8 0,8 0,7 0,8 0,8 0,7 0,8 1,0 0,5 0,5 -

Ø 40 ft ap (mm) (mm/t) 1,0 1,0 0,8 1,0 1,0 0,8 1,0 1,2 0,6 0,8

Ø 50 ft ap (mm) (mm/t) 0,8 0,8 1,0 1,0 0,7 0,8 0,8 1,0 0,8 0,7 1,0 0,8 0,8 1,0 1,0 1,2 0,5 0,5 0,6 0,8

Ø 63

ap (mm) 0,8 1,0 0,7 0,8 0,8 1,0 0,8 1,0 0,5 0,6

ft (mm/t) 0,8 1,0 0,8 1,0 0,7 0,8 1,0 1,2 0,5 0,8

The above recommended cutting conditions may require adjustment according to machine rigidity and work rigidity. The above figures are guidelines for use with the BT50 machine tool. The above conditions assume a tool overhang length of L/D = 3 (i.e. overhang length is 3 times tool diameter) or less. When tool overhang is more than L/D = 3 and less or equal L/D = 5, settings should be adjusted to approximately 70 % to 80 % of those indicated in the above cutting conditions (i.e. ap and fz). When tool overhang is more than L/D = 5 and less or equal L/D = 8, settings should be adjusted to approximately 50 % to 60 % of those indicated in the above cutting conditions (i.e. ap and fz).

G55

”Wave Mill” Series

WFXH 08000 RS

High Efficiency Machining for Steel, Stainless Steel, Die Steel and Non-Ferrous Metal Rake Angle

Radial Axial

1,5 mm

–6° 6°

15°

Body - WFXH08000RS Cat. No.

Stock

WFXH 08040 RS 08050 RS 08050 RSZ6 08063 RS

m m m m

DC 40 50 50 63

DCSFMS 33 41 41 50

Dimensions (mm) DCB KWW KDP 16 8,4 5,6 22 10,4 6,3 22 10,4 6,3 22 10,4 6,3

LF 40 40 40 40

CBDP 18 20 20 20

D1 14 18 18 18

D2 9 11 11 11

No. of Teeth

Weight (kg)

4 5 6 6

0,2 0,3 0,3 0,5

Inserts are not included.

Milling Cutters

Identification Details WFX

040

Cutter Series

High Efficiency Milling

Insert Size

Cutter Diameter

Direction

Metric Type

- Z6 Fine Pitch Type (Value is number of teeth)

Inserts N

m m m m m m m m m m – – –

m m



   

 

m m m m m m m m m m – – –

m m m m – – –

  m m m – – –

m m m m m m – – –

m m



m m – – –

         – – –

DL1000

ACM300

SOET

K M

ACM200

SOET

ACK300

SOMT

Carbide DLC S

ACK200

SOMT

080304 PZER L 080308 PZER L 080304 PZER G 080308 PZER G 080312 PZER G 080308 PZER H 080312 PZER H 080304 PZER G 080308 PZER G 080312 PZER G 080302 PZFR S* 080304 PZFR S* 080308 PZFR S*

ACP300

SOMT

ACP200

Cat. No.

Coated Carbide P

ACP100

Application High Speed / Light cut General Purpose Roughing

– – – – – – – – – –

  

Radius (mm)

RE 0,4 0,8 0,4 0,8 1,2 0,8 1,2 0,4 0,8 1,2 0,2 0,4 0,8

* If the cutting edge lacks strength when performing high efficiency milling of non-ferrous metals, try G type chipbreakers (ACK300).

Spare Parts Screw

BFTX0306IP

G56

Wrench

2,0

TRDR08IP

l = Euro stock m = Japan stock

Recommended Cutting Conditions

☞ G55 Programming and Dimension Information

☞ G54 Recommended Tightening Torque (N·m)

”Wave Mill” Series

WFXH 12000 RS High Efficiency Machining for Steel, Stainless Steel, Die Steel and Non-Ferrous Metal Rake Angle

Radial Axial

2,5 mm

–6° 6°

15°

Body - WFXH12000RS Cat. No.

Stock

WFXH 12050 RS 12063 RS

DC 50 63

m m

DCSFMS 41 50

Dimensions (mm) DCB KWW KDP 22 10,4 6,3 22 10,4 6,3

LF 40 40

CBDP 20 20

D1 18 18

D2 11 11

No. of Teeth

Weight (kg)

4 5

0,3 0,4

Inserts are not included.

Identification Details H

050

Cutter Series

High Efficiency Milling

Insert Size

Cutter Diameter

Direction

Metric Type

Milling Cutters

WFX

Inserts



m m m –



  –

  

m m



m m m

   



m m m –

–



–



m m m –

m m –

DL1000

ACM300



K M

ACM200



ACK300

Carbide DLC S

ACK200

SOMT SOET

120408 PDER L 120404 PDER G 120408 PDER G 120412 PDER G 120416 PDER G 120408 PDER H 120408 PDFR S*

ACP300

SOMT SOMT

ACP200

Cat. No.

Coated Carbide P

ACP100

Application High Speed / Light cut General Purpose Roughing

– – – – – –



Radius (mm)

RE 0,8 0,4 0,8 1,2 1,6 0,8 0,8

* If the cutting edge lacks strength when performing high efficiency milling of non-ferrous metals, try G type chipbreakers (ACK300).

Spare Parts Screw

Wrench

BFTX03512IP 3,0

TRDR15IP

Recommended Cutting Conditions

☞ G55 Programming and Dimension Information

☞ G54

G57

Wavemill Series

WAX 3000 RS Type 16–18mm 90°

PM K SN ╳ ╳ ╳

╳

(Shellmill)

Body

(For inserts with nose radius ≤ 3,2 mm) Stock

Cat. No. WAX 3050 RS-3.2 3063 RS-3.2 3080 RS-3.2 WAX 3100 RS-3.2 3125 RS-3.2

l l l l l

Body

DCB 22 22 27 32 40

LF 50 50 50 63 63

Dimensions (mm) D2 KWW 11 10,4 11 10,4 13,5 12,4 18 14,4 22 16,4

KDP 6.3 6.3 7 8 9

CBDP 21 21 23 26 29

No.of teeth 4 5 5 6 7

Weight (Kg) 0,34 0,6 1,0 2,2 3,5

Dimensions (mm) D2 KWW 11 10,4 11 10,4 13,5 12,4 18 14,4 22 16,4

KDP 6.3 6.3 7 8 9

CBDP 21 21 23 26 29

No.of teeth 4 4 5 6 7

Weight (Kg) 0,34 0,6 1,0 2,2 3,5

(For inserts with nose radius ≥ 4,0mm) Stock

Cat. No. WAX 3050 RS-4.0 3063 RS-4.0 3080 RS-4.0 WAX 3100 RS-4.0 3125 RS-4.0

Milling Cutters

DC 50 63 80 100 125

l l l l l

DCB 22 22 27 32 40

LF 50 50 50 63 63

Inserts for WAX 3000 Type Application

DLC Coated

Carbide

High Speed / Light cut

General Purpose

Roughing H1

AECT 160404 PEFRA 160408 PEFRA 160412 PEFRA 160416 PEFRA 160420 PEFRA 160430 PEFRA 160432 PEFRA AECT 160440 PRFRA 160450 PEFRA

        

APMX

Dimensions (mm) APMX

INSL

16,4

1,4

0,4

4,4

18 18 17,5 17,5 17 17 16,5 16

16,4 16,4 16,4 16,4 16,4 16,4 16,4 16,4

1,0 0,6 0,5 0,5 0,7 0,5 0,5 0,4

0,8 1,2 1,6 2,0 3,0 3,2 4,0 5,4

5 5 5 5 5 5 5 5

4,4 4,4 4,4 4,4 4,4 4,4 4,4 4,4

DL1000

Cat. No.

20° INS

Spare Parts Screw

Insert Wrench Applicable Endmill 3,0

BFTX 0408

G58

l = Euro stock

TRD 15

q = Delivery on request

Ø 50 – Ø 125

☞H39-40

Recommended Tightening Torque (N·m)

Wavemill Series

WAX 4000 RS Type 22–24mm 90° (Shellmill

Body

(For inserts with nose radius ≤ 3,2 mm)

Cat. No. WAX WAX

4050RS-3.2 4063RS-3.2 4080RS-3.2 4100RS-3.2 4125RS-3.2

Body

WAX

DC 50 63 80 100 125

q q q q q

DCB 16 22 27 32 40

LF 50 50 50 63 63

Dimensions (mm) D2 KWW 9 8,4 11 10,4 13,5 12,4 18 14,4 22 16,4

KDP 5,6 6,3 7 8 9

CBDP 18 21 23 26 29

No.of teeth 2 3 4 5 6

Weight (Kg) 0,37 0,54 0,81 1,7 2,6

Dimensions (mm) D2 KWW 9 8,4 11 10,4 13,5 12,4 18 14,4 22 16,4

KDP 5,6 6,3 7 8 9

CBDP 18 21 23 26 29

No.of teeth 2 3 4 5 6

Weight (Kg) 0,37 0,54 0,81 1,7 2,6

(For inserts with nose radius ≥ 4,0 mm)

Cat. No. WAX

Stock

4050RS-4.0 4063RS-4.0 4080RS-4.0 4100RS-4.0 4125RS-4.0

DC 50 63 80 100 125

q q q q q

DCB 16 22 27 32 40

LF 50 50 50 63 63

Milling Cutters

Inserts for WAX 4000 Type Application High Speed / Light cut

DLC Coated

Carbide

General Purpose

Roughing H1

AECT 220604 PEFRA 220608 PEFRA 220612 PEFRA 220616 PEFRA 220620 PEFRA 220630 PEFRA 220632 PEFRA AECT 220640 PRFRA 220650 PEFRA

q q q q q q q q q

APMX

Dimensions (mm) APMX

INSL

21,8

1,5

0,4

6,35 6,35

24 24 24 24 23 23 22 22

21,8 21,8 21,8 21,8 21,8 21,8 21,8 21,8

1,2 0,8 0,4 0,5 0,6 0,4 1,2 0,4

0,8 1,2 1,6 2,0 3,0 3,2 4,0 5,0

6,35 6,35 6,35 6,35 6,35 6,35 6,35

6 6 6 6 6 6 6 6

DL1000

Cat. No.

20° INS

Spare Parts Screw

Insert Wrench Applicable Endmill 5,0

BFTX0511N

TRD20

Ø 50 – Ø 125

☞ H41

G59

Alnex

ANX Series

New

Features l Drastically Reduced Runout Adjustment Time

Simple screw-fastening structure enables fine adjustments to be made easily.

l Blade Through Coolant

Secures a supply of coolant to the cutting edge and breaks chips thoroughly.

l Lightweight Aluminum Alloy Body

Utilizing aluminum alloy to achieve a total weight of less than 1,3 kg for a Ø 125 mm cutter with 22 teeth.

Shank

Milling Cutters

Shell

Type

Product Range Cat. No.

Body Material

Diameter Range (mm) / No of Teeth Ø32

Ø40

Ø50

Ø63

Ø80

Ø100

Ø125

Ø160

ANXA 16000RS

Aluminum Alloy

10, 14

12, 18

14, 22

20, 28

ANXA 16000R (Inch)

Aluminum Alloy

10, 14

12, 18

14, 22

20, 28

8, 12

10, 14

12, 18

14, 22

8, 12

10, 14

12, 18

14, 22

ANXS 16000RS

Steel

ANXS 16000R (Inch)

Steel

ANXS 16000E

☞ H61 Steel

6, 9

6 Inch Inch Bore

Blade Selection Guide Work Material

9,0 mm

High Strength Corner Radius

Wiper *Edge length GX type = 9,0 mm

6,0 mm

General-purpose (standard)

GX H

Emphasis on fracture resistance

Higher

Regrinding Portion

If you wish to use reground blades you shall use sets of blades with matching size of the same level in order to keep the balance.

Max. Regrinding Allowance

Sharpness

G60

25°

Assuming 0,2 mm of regrinding each time, an edge can be used up to 6 times. (Peripheral edge cannot be reground.)

Roughing

Edge Stability

R0,4

Reduces Running Costs by Drastically Increasing Blade, Insert Regrinding Allowance (to 1,0 mm)

25°

Roughing

Edge Selection Guide

Reduction of back force

25°

Long Edge

Applica- Finishing / Light General Purpose tions Cutting Edge 6,0 mm 6,0 mm Length*

W R150

Standard

— 5' FA1

25°

H Edge Treatment R150

Low Cutting Force

Features

GX R150

25°

R150

FA15'

Cutting Edge Shape

1,0 mm

Type

Alnex

ANX Series Performances High-Speed / High-Efficiency Cutting

Realizes ultra-high efficiency machining with vf = 30.000 mm/min

35.000

Feed Rate (mm/min)

30.000

Comparison: Cutter Diameter Ø 100 mm

ANX Series Competitor

Spindle Speed min-1

Number of Teeth

Feed Rate vf (mm/min)

18.000

32.400

25.000 20.000 15.000 10.000 5.000 0

Competitor

ANX Series 9.500

11.400

Drastically Reduces Runout Adjustment Time

Milling Cutters

– Simple screw-fastening structure – Enables fine adjustments to be made easily – High-rigidity body Blade Clamp Srew

Adjustment Time for Runout Setting ≤ 5 µm

Adjustment Screw

ANX Series Adjustment: 1st time (Ø 100, 18 teeth) Competitor Adjustment:

Correction: 2nd time

1st time

(Ø 100, 12 teeth)

Correction: 3rd time 30

40 (min)

Already completed in1st time setting, adjustment time reduced.

Chip Control Blade-Through Coolant Chip Breaking

3 mm

ANX Series

Blade-Through Coolant

3 mm

Competitor

Work Material: G-AlSi12Cu Cutting Conditions: vc = 2500 m/min, fz = 0,05 mm/t, ap = 0,5 mm, wet

G61

Alnex

New Fig. 2

D1 DC DCX

Body - ANXS (Steel)

Metric Inch

Milling Cutters

Dimensions (mm)

Stock

DCX

DCSFMS

DCB

KWW

KDP

CBDP

No. of Teeth

38 48 48 61 61 78 78 98 98 123 123 61 61 78 78 98 98 123 123

40 50 50 63 63 80 80 100 100 125 125 63 63 80 80 100 100 125 125

38,5 48,5 48,5 50 50 50 50 80 80 80 80 50 50 50 50 80 80 80 80

40 40 40 40 40 50 50 50 50 63 63 50 50 50 50 50 50 63 63

16 22 22 22 22 27 27 32 32 40 40 25,4 25,4 25,4 25,4 31,75 31,75 38,1 38,1

8,4 10,4 10,4 10,4 10,4 12,4 12,4 14,4 14,4 16,4 16,4 9,5 9,5 9,5 9,5 12,7 12,7 15,9 15,9

5,6 6,3 6,3 6,3 6,3 7 7 8 8 9 9 6 6 6 6 8 8 10 10

26 26 26 26 26 34 34 32 32 35 35 31 31 34 34 36 36 42,5 42,5

14 18 18 18 18 35 35 46 46 52 52 20 20 35 35 42 42 52 52

9 11 11 11 11 14 14 – – – – 14 14 14 14 – – – –

6 6 9 8 12 10 14 12 18 14 22 8 12 10 14 12 18 14 22

ANXS 16040RS06 16050RS06 16050RS09 16063RS08 16063RS12 16080RS10 16080RS14 16100RS12 16100RS18 16125RS14 16125RS22 ANXS 16063R08 16063R12 16080R10 16080R14 16100R12 16100R18 16125R14 16125R22

m m m m m m m m m m m m m m m m m m

90°

DCSFMS DCB KWW

D2 D1 DC DCX

Cat. No.

3 mm

CBDP KDP

DCSFMS DCB KWW

KDP

Fig. 1

+5° +5°

Radial Axial

Rake Angle

CBDP

ANXS 16000 R(S)

Weight (kg)

Fig.

0,3 0,4 0,5 0,7 0,7 1,2 1,2 2,0 2,0 3,9 3,9 0,9 0,9 1,2 1,2 2,0 2,0 3,9 3,9

1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 2 2 2 2

Blades are sold separately. If using a blade for corner radius machining (ANB1604R), DC = DCX.

Identification Details

Blades

ANX

100

Cutter Series

Steel Body

Blade Size

Cutter Feed Diameter Direction

Metric

Number of Teeth

☞ G64 Max. Allowable Spindle Speed

Recommended Cutting Conditions

☞ G64 Spare Parts Applicable Cutters ANXS 16040RS06 16050RS_ _ 16063RS_ _ 16080RS_ _ 16100RS_ _ 16125RS_ _ 16063R_ _ 16080R_ _ 16100R_ _ 16125R_ _

G62

Sold separately.

Adjustment Adjustment Centre Bolt Clamp Screw Wrench Screw Wrench

Assembly Wrench

BXH0825-D13 BXH1030-D16

BXA0310IP 2,0

m = Japan stock

HFJ

TRXW10IP

ANT

BXH1235-D33 BXH1635-D40 BXH2036-D50 BXH1235-D18 BXH1235-D33 BXH1635-D40 BXH2036-D50

HFVT

Cat. No. ANXS 16040RS06 16050RS06 16050RS09 16063RS08 16063RS12 16080RS10 16080RS14 16100RS12 16100RS18 16125RS14 16125RS22 ANXS 16063R08 16063R12 16080R10 16080R14 16100R12 16100R18 16125R14 16125R22

n max (min-1) 25.000 25.000 25.000 22.000 22.000 20.000 20.000 18.000 18.000 16.000 16.000 22.000 22.000 20.000 20.000 18.000 18.000 16.000 16.000

Recommended Tightening Torque (N·m)

Alnex

ANXA 16000 R(S)

New

Rake Angle

Radial Axial

+5° +5°

3 mm

90°

DCSFMS DCB KWW

CBDP KDP

Fig. 1

D2 D1 DC DCX

Body - ANXA (Aluminum Alloy)

Inch

Metric

Cat. No.

Dimensions (mm)

DCX

DCSFMS

DCB

KWW

KDP

CBDP

78 78 98 98 123 123 158 158 78 78 98 98 123 123 158 158

80 80 100 100 125 125 160 160 80 80 100 100 125 125 160 160

50 50 50 50 50 50 80 80 50 50 50 50 50 50 80 80

50 50 50 50 50 50 63 63 50 50 50 50 50 50 63 63

27 27 27 27 27 27 40 40 25,4 25,4 25,4 25,4 25,4 25,4 38,1 38,1

12,4 12,4 12,4 12,4 12,4 12,4 16,4 16,4 9,5 9,5 9,5 9,5 9,5 9,5 15,9 15,9

7 7 7 7 7 7 9 9 6 6 6 6 6 6 10 10

34 34 34 34 34 34 35 35 34 34 34 34 34 34 42,5 42,5

35 35 35 35 35 35 52 52 35 35 35 35 35 35 55 55

14 14 14 14 14 14 29 29 14 14 14 14 14 14 30 30

10 14 12 18 14 22 20 28 10 14 12 18 14 22 20 28

ANXA 16080RS10 16080RS14 16100RS12 16100RS18 16125RS14 16125RS22 16160RS20 16160RS28 ANXA 16080R10 16080R14 16100R12 16100R18 16125R14 16125R22 16160R20 16160R28

m m m m m m m m m m m m m m m

Weight (kg) 0,5 0,5 0,8 0,9 1,2 1,3 2,6 2,6 0,5 0,5 0,9 0,9 1,2 1,3 2,4 2,6

Blades are sold separately. If using a blade for corner radius machining (ANB1604R), DC = DCX.

Identification Details

Blades

ANX

100

Cutter Series

Aluminum Alloy Body

Blade Size

Cutter Feed Diameter Direction

Metric

Number of Teeth

☞ G64

Recommended Cutting Conditions

Max. Allowable Spindle Speed

☞ G64 Spare Parts Applicable Cutters ANXA 16080RS_ _ 16100RS_ _ 16125RS_ _ 16160RS_ _ 16080R_ _ 16100R_ _ 16125R_ _ 16160R_ _

Milling Cutters

Stock

No. of Teeth

Sold separately.

Adjustment Adjustment Centre Bolt Clamp Screw Wrench Screw Wrench

Assembly Wrench

BXH1235-D33 BXA0310IP 2,0

HFJ

TRXW10IP

ANT

BXH2036-D50 BXH1235-D33 BXH2036-D50

HFVT

Cat. No. ANXA 16080RS10 16080RS14 16100RS12 16100RS18 16125RS14 16125RS22 16160RS20 16160RS28 ANXA 16080R10 16080R14 16100R12 16100R18 16125R14 16125R22 16160R20 16160R28

n max (min-1) 20.000 20.000 18.000 18.000 16.000 16.000 14.000 14.000 20.000 20.000 18.000 18.000 16.000 16.000 14.000 14.000

G63

Alnex

ANX Series Blades

Cat. No. ANB 1600R-L 1600R-G 1600R-H 1600R-GX 1604R 1600R-W

SUMIDIA Fig. 1

Fig. 2

16 6,0

DA1000

Application High Speed / Light Cut General Purpose Roughing

Cutting Edge Length

Wiper Edge Shape

Applications

Fig.

6,0 6,0 6,0 9,0 6,0 –

Linear Arc-Shaped Arc-Shaped Arc-Shaped Linear Arc-Shaped

Low Cutting Force General Purpose Strong Edge Long Edge Corner Radius Wiper

m m m m m

Fig. 3

9,0

Fig. 4

16 6,0

R0,4

1 2 3

Wiper Blade

Recommended Cutting Conditions Si content ≤ 12,6 %

Min. - Optimum - Max.

Cutting Speed vc (m/min)

Feed Rate fz (mm/t)

Grade DA1000

ISO

Work Material

Hardness

Aluminium alloy

–

2.000–2.500–3.000

0,05–0,13–0,20

Cutting Speed vc (m/min)

Feed Rate fz (mm/t)

Grade

400–600–800

0,05–0,13–0,20

DA1000

Milling Cutters

Si content ≥ 12,6 %

G64

Min. - Optimum - Max.

ISO

Work Material

Hardness

Aluminium alloy

–

The above recommended cutting conditions are meant as a guide. Actual conditions will depend on the individual machine rigidity, work clamp rigidity, depth of cut and other factors.

m = Japan stock

Recommended Tightening Torque (N·m)

Alnex

ANX Series ALNEX Series Usage Manual Adjustment of the Blades, Runout Alignment 1 Before inserting the blade, make sure that the seat and screws are free

of debris by cleaning those areas.

2 Insert the blade into its seat. 3 While holding the blade against the seat, install the clamping bolt using

Pre-tighten (1N·m)

the provided wrench, pre-tightening the bolt (recommended pre-torque is 1 N·m).

4 Using the provided wrench for the height adjustment screw, set the

height to your predetermined value.

Adjust height

5 Fully tighten the clamp bolt (recommended torque is 2 N·m). 6 Use 1 blade as a datum point and adjust all blade heights to match.

Final tighten (2N·m)

7 After tightening, verify that there is no gap between the seat and blade.

Balance Adjustments Milling Cutters

The cutter comes pre-balanced to a G 6,3 specification. Under normal circumstances, it is not necessary to adjust the balance of the cutter.

Clamp Bolts for Arbor L

Max. Torque

Applicable Cutters

BXH0825-D13

ANXS16040RS_ _

BXH1030-D16

ANXS16040RS_ _ , ANXS16063RS_ _

BXH1235-D18

ANXS16063R_ _

BXH1235-D33

ANXS16080R(S)_ _ , ANXA16080/100/125R(S)_ _

BXH1635-D40

100

ANXS16100R(S)_ _

BXH2036-D50

200

ANXS16125R(S)_ _ , ANXA16160R(S)_ _

Dim. M

ØD

Work Material

Other Precautions - Please use only Sumitomo genuine parts. - Please regularly replace clamp bolts. - If you wish to reduce the # of effective blades in use, to maintain balance and protect the body, please use dummy blades (set height well below effective blades). - Please do not operate after releasing the interlock or opening the cover. - Please avoid use and consult with Sumitomo if you mistakenly crash the body. - As the blades are very sharp, it is very easy to get hurt when touching the blades with your hands directly, so please wear gloves when taking the blade out of the case to set into the cutter or when setting the cutter into machine tool.

G65

SUMIDIA Face Mill

RF Type

High Speed Finishing of Aluminium Alloy Fig. 1

Fig. 2

Body Cat. No.

Stock

RF 4080 RS



Dimensions (mm) DCX DCSFMS LF DCB KWW

KDP

CBDP

No. of Teeth

7,0

12,4

RF 4100 RS



100

102

14,4

8,5

4125 RS



125

127

16,4

9,5

4160 RS

160

162

100

16,4

9,5

Max. Depth of Cut 3,0

Weight (Kg)

Fig.

0,7

1,0

1,6

2,6

Remark: PCD blades and inserts are not included.

Insert for Roughing and Finishing

Application High Speed / Light cut General Purpose Roughing

Fig. 1

”Sumidia” Blade Cat. No.

Adjustment screw

DA1000 DA2200

Position setting stopper

2 3

Insert screw Sub clamp screw

Cartridge Stock

Shape

Cat. No. Stock

Cutting Insert Selection

RFR

For easy assembling: PCD blade RFB PCD blade RFB (wiper type)

For carbide insert

RFB

RFBW

For finishing: Cartridge RFF PCD insert SNEW 1204 ADFR-NF (standard type) SNEW 1204 ADFR-W-NF (wiper type) PCD grade: DA1000 For roughing: Cartridge RFR Uncoated carbide insert SDET 1204 ZDFR, grade: H1

For Sumidia insert

RFF

Dummy Blade RFD

Cartridge

Main clamp screw

SUMIDIA

SDET 1204 ZDFR SNEW 1204 ADFR-NF SNEW 1204 ADFR-W-NF

Wiper type

Fig. 3

Carbide

Cat. No.

Standard type

Ni alloy plated steel cover

11,7

12,7

Fig. 2

PCD grade DA2200

4,78

15°

15° 12,7

Fig. 1

Milling Cutters

2,3

4,78

15°

4,8

4,76

Screw

12,75

12,7

Structure

Spare Parts TH050

10,0

Cover RFC

G66

Position Main clamp setting stoper screw RFS

BX0620

l = Euro stock m = Japan stock

3,0

6,0

Sub clamp screw

Cover clamp screw

Adjustment screw

BTD0510

FBUP2-A0-8

RFJ

TH015,TH025

Insert clamp Insert wrench Cartridge wrench screw TH015, TH025 TTX20 BFTX0509N TH050

q = Delivery on request s = To be replaced by new item

Setting Gauge

RF-SET

Dial-gauge is not included.

SUMIDIA Face Mill

SRF Type High Speed Finishing of Aluminium Alloy

10,4

DC ø18 ø11

ø22 DCSFMS

Fig. 2

ø20

Fig. 1

100

(12)

Spare Parts

Body Cat. No.

Dimensions (mm) No. of Stock DC DCSFMS teeth

Fig.

Weight (Kg)

Adjustment screw SRFJ

Insert wrench TRD15

SRF 30 R-ST

0,34

SRF 40 R-ST

0,50

Insert screw BFTX0409N

SRF 50 RS

46,5

0,59

4,0

SRF 63 RS

45,0

0,67

Wrench TH020

Inserts are sold seperately.

Inserts 9,525

9,555

C0,5

9,525

C0,5

R0,5

3,962

Pin 1,8 x 45

15°

Fig. 1

9,525

R100

Fig. 2

High Speed / Light cut

General Purpose

Roughing

Cat. No.

Maximum D.O.C. Guide (SRF50RS, 5 teeth)

SUMIDIA

The contains guidelines on the maximum D.O.C., determined from internal tests. ”O” mark indicates the possible application range. Actual cutting conditions should be set, based on actual machine and work characteristics.

DA1000

Cutting Edge

Fig.

Standard

09T3 ADTR-U-NF

Wiper

09T3 ADTR-R-NF

Nose Radius

SNEW 09T3 ADTR-NF

Feed Speed, vf (mm/min)

Feed

2.500

D.O.C. (mm)

l Standard inserts with nose radius should be used where vibration is present. As such, Wiper-inserts will not be appliccable. l Inserts can be regrind 3 times (up to minimum IC diameter 9,225 mm). l When using reground inserts, it is advisable to reconfirm insert height and cutting diameter with a tool pre-setter. l Do not mix new and reground inserts, or even inserts with different regrind amount on the same cutter.

4.000 5.000 Feed Rate, f t (mm/tooth)

0,05

0,08

0,10

–

0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0

l Standard inserts and Wiper inserts can be used on the same cutter body.

Milling Cutters

Application

Fig. 3

– –

–

l Cutting Conditions Cutter: SRF 50 RS Insert: SNEW 09T3 ADFR-NF (DA1000) n: 10.000 rpm Width: 35mm at D.O.C. indicated above

Recommended Cutting Conditions for RF and SRF Type Cutters Work Material Si < 13 % Aluminium Alloy Si ≥ 13 %

Cutting Speed (m/min)

Process

Grade

RF Type

SRF Type

Finishing

DA1000 (PCD)

2.000–5.000

–4.000

Roughing

H1 (Carbide)

1.000–2.500

–

Finishing

DA1000 (PCD)

400–800

–800

Roughing

H1 (Carbide)

200–400

–

Depth of Cut (mm)

Feed Rate (mm /tooth)

RF Type

SRF Type

0,05–0,2

–3,0

–5,0

G67

SUMIBORON ”BN Finish Mill”

FMU Type

High Speed Finishing of Grey Cast Iron Features l High speed machining vc =1.500m/min l Excellent surface roughness Rz = 3,2 (Ra = 1,0) l Safety structure for the centrifugal force under high speed cutting

conditions l Run-out is less than 10 µm l Easy assembling method using the setting gauge l Running cost is reduced because of economical insert

SUMIBORON ”BN Finish Mill” Application GG25–GG30 (HB200–250) grey cast iron with pearlite matrix, and ferrite matrix (HB130–160) Application examples: engine block, cylinder block, etc

Specifications

Milling Cutters

FMU Type: ø80–ø315 mm Insert: SNEW1203ADTR/L Low cutting force type: SNEW1203ADTR/L-S

Recommended Cutting Conditions Speed: vc = 800–2000 m/min Feed: f t = 0,1–0,3 mm/tooth Depth: ap = 0,5 mm or less Dry cutting

Performance l Estimated Tool Life

Flank Wear VB (µm)

Metal Removal Rate (cm3)

l Tool Life Diagram

Work Material Cutting Speed Feed Rate Depth of Cut

Metal Removal Rate (cm3) Work Material Cutting Speed Feed Rate Depth of Cut

G68

: GG25 HB 240 (Pearlite) : vc = 600–4000 m/min : f t = 0,15 mm/tooth : ap = 0,5 mm, Dry

 = Euro stock m = Japan stock

q = Delivery on request

Cutting Speed (m/min) : GG25 HB 240 (Pearlite) : vc = 400–4000 m/min : f t = 0,15 mm/tooth : ap = 0,5 mm, Dry

l Milling of ductile cast iron and alloy steel casting do not produce the best results. l Dry cutting is recommended. Wet cutting will result in chipping of cutting edges in the early stages due to thermal cracking.

p = To be replaced by new item

Recommended Tightening Torque (N·m)

SUMIBORON ”BN Finish Mill”

FMU Type Specifications

Screw

90° + 8° + 2° insert

Max. Depth of Cut: 0,5 mm

Approach angle: Axial rake angle: Radial rake angle:

Structure

Cartridge

Screw

Setting clamp

Double screw

Body Fig. 1

Fig. 2

Stock

FMU 4080 RS FMU 4100 RS 4125 RS 4160 RS FMU 4200 RS 4250 RS FMU 4315 RS

  q q q q

Fig. 4

Dimensions (mm) DC

DCX DCSFMS LF

DCB

KWW

KDP

CBDP

No. of Teeth

80 100 125 160 200 250 315

82,8 102,8 127,8 162,8 202,8 252,8 317,8

27 32 40 40 60 60 60

12,4 14,4 16,4 16,4 25,7 25,7 25,7

7,0 8,5 9,5 9,5 14,0 14,0 14,0

25 29 29 29 38 38 40

6 8 10 12 16 20 24

60 76 75 100 130 130 240

63 63 63 63 63 63 80

Max. Depth of Cut

Weight (Kg)

Fig.

1,6 2,4 3,4 5,6 9,2 14,3 27,8

1 2 2 3 4 4 5

0,5

Cartridge

12,70

Cat. No. SNEW 1203 ADT R 1203 ADT R-S

5,0

15° 3,18

12,70

Cartridge

Insert Screw Adjustment Screw

O-ring

Insert Wrench

FMUU

BFTX0509N

TRX20

1,8 x 45

FMUJ

CBN K

BN7000

Application High Speed / Light cut General Purpose Roughing

45°

BN700

45°

12,70

Fig. 2 R300

Fig. 1

Inserts

12,70

Fig. 5

Milling Cutters

Cat. No.

Fig. 3

Figure

p p

Spare Parts

Cartridge Screw Screw Setting clamp Double screw BH0620 BTD0609 FMUE WB5-10

Gauge

Wrench TH040

Wrench LH030

Wrench LH025

RF-SET

Dial-gauge is not included.

G69

G70

H Face Milling

Indexable Endmills H1–H62

Selection Guide Exchangeable Head Endmills

Milling Cutter Selection Guide............................... H 2–3 According to Work Materials / Applications Modular Tools................................................... H 4–5

General Purpose Face Mills

DGC 13000 EW........................................................ H 6 WGX 13000 EW........................................................ H 7

High Feed Milling High Feed Milling Shoulder Milling

”Sumi Dual Mill”, tangential ”Sumi Wave” for Shoulder Milling ”Wave Mill” for Aluminium

Others

DFC(M) 09000 E....................................................... H14–15 WFX(F/M) 08000/12000 E........................................ H16–17 WFX 08000 M........................................................... H16 TSX(F/M) 08000/13000E.......................................... H18–19 New WEZ 11000/17000 E/EL........................................... H20-31 WEX 1000/2000/3000 E/EL/EW/M........................... H32–38 WAX 3000 E/EL........................................................ H39–40 4000 E/EL........................................................ H41

”Wave Multi-Function Mill” ”Wave Repeater Mill”

WMM(H) 2000 / 3000 E/EL/EW/ELW...................... H42–43 WRX 2000 / 3000...................................................... H44–47

”Wave Ball-Mill” for Roughing ”Wave Ball-Mill” for Finishing

WBMR 2000/2000L................................................... H48–49 WBMF 1000.............................................................. H50–51

”Wave Radius Mill”

WRCX 08000/10000 E.............................................. H52 08000/10000/12000 M.................................. H53 RSX(F) 08000/10000/12000 ES................................ H54 08000/10000/12000 M................................ H55 WFXC 08000/12000 E.............................................. H56–57 WFXC 08000/12000 M.............................................. H58

Round Insert Mill ”Wave Mill” for Chamfering

High Speed Non-Ferrous Mill

Indexable Endmills

”Sumi Dual Mill” ”Wave Mill” for Shoulder Milling

MSX 06000/08000/12000/14000 ES/EM/EW........... H 8–9 06000/08000/12000/12000 M.......................... H10–11 WFXH 08000/12000 M.............................................. H12–13

N ANXS 16000 E.......................................................... H59-62

Indexable Endmill

Selection Guide

SNMU13T6.. ONMU05T6.. 13,5 13,5

Ref. Page

◎ ◎ ◎ ◎ ◎ ◎ ○

○

◎ ◎ ◎ ◎ ◎ ◎ ○

6,9

6 mm 45°

1, 8

20°

13,4

WGX 13000-EW MSX(ES/EM/EW) 06000 08000 12000 14000

MSX

High Feed Milling

○

SEE/MT 13T3..

WGX

MSX-M

1,0–2,5 mm 20°

WDMT0603.. WDMT0804.. WDMT1205.. WDMT1406..

1,0–2,0 mm 20°

MSX 06000-M 08000-M 12000-M

1,5 mm

WFXH 08000-M SOMT 1204..

2,5 mm

WFXH 12000-M DFC

XNMU 0606..

WFX(M/F) 08000-E 12000-E

WFX-M

◎ ○ ○ ○

◎ ◎ ◎ ◎

○ H9

16–40

◎ ○ ○ ○

◎ ◎ ◎ ◎

○ H10

◎ ○ ○ ○

◎ ◎ ◎ ◎ ◎ ◎ ○

H13

15°

25–32

15°

6 mm 90°

DFC (M) 09000-E

WFX

16–63

(12000 Type)

WFXH-M

32–63 ◎ ◎

3,97

13,4

Indexable Endmills

40(42,9)–

45° 63 (65,9) ◎

1, 8

DGC 13000-EW

3–6 mm

Cutter Diameter Max. Depth of Cut (mm) (mm) Approach Angle

DGC

Face Milling

Insert Type

Face Milling

Series

Work Material P M K N S H

General Purpose Finishing High Feed

Application

Cutter Type

Application

Approach Angle

25–80 ◎ ○

◎ ○

◎ ◎ ○ ◎

○

H15

20–80 ○ ◎

◎ ○

◎ ◎ ◎ ◎ ◎ ◎ ○

H16 H17

◎ ◎

◎ ○

◎ ◎ ◎ ◎ ◎ ◎ ◎

H19

◎ ◎

◎ ◎ ◎

◎ ◎ ◎ ◎ ◎ ◎ ◎

H24 H26 H28 H30

◎ ◎ ◎

◎ ◎ ◎ ◎ ◎ ◎ ◎

H34 H35 H36

○

◎ ◎ ○

◎ ◎ ◎ ◎ ◎ ◎ ◎

H35 H36

○

◎ ◎ ○

◎ ◎ ◎ ◎ ◎ ◎ ◎

H45 H46

SOMT 0803..

6 mm 90° SOMT 1204..

10 mm 90°

WFX 08000-M RE

New

WEZ 11000-E/EL

WEX 1000-E/EL

12,8

3,6

AXMT0602 (WEX 1000 E/F) 4,10

WEX 2000-E/EL

WEX-M

WRX

2,52

AXMT1235 (WEX 2000 E/F/M)

WEX 2000-M WEX 3000-M WRX 2000-E/W

AXMT1705.. (WEX 3000 E/F/M)

AXMT1235..

(WRX2000)

WRX 3000-E/W AXMT1705.. (WRX3000)

◎ : Preferred choice ○ : Suitable

10 mm 90°

14–80

15 mm 90°

25–80

5 mm 90°

10–25

10 mm 90°

14–63 ◎ ◎

14 mm 90°

25–63

10 mm 90°

16–40

14 mm 90°

25–40

12 mm 90° 40–160

15° 7,20

WEX 3000-E/EL

40–63

4,4

AOMT 170502-PEER-G

WEZ 17000-E/EL WEX

8 mm 90°

9,3

8,6

7,5

WEZ

TSX (-F) 08000E TSX (-M) 13000E

20°

Shoulder Milling

TSX

LNEX 0804..,LNEX1306..

18 – 36 mm

90°

20–40

90°

32–50

27 – 53 mm

Indexable Endmill

Selection Guide

WRCX 08000-E 10000-E

QPMT 0803../10T3../1204.. QPET 10T35../1204..

90°

Ref. Page

◎

◎ ◎ ◎ ◎

◎ ○ ○ H52

4–6 mm

20–40 ◎

○ ○ ○ ◎

◎

◎ ◎ ◎ ◎

◎ ○ ○ H53

20– 32(ES) ◎ 40(M)

○ ◎ ○ ◎

◎

◎ ◎ ◎ ◎

4 mm 5 mm

IC±0,025

RSX-M

WAX

WAX 3000-E/EL

6,60

APMT 1035../1605.. APET 1035../1605..

85°

WMM(H) 2000 3000

6 mm

AECT1604.. (WAX 3000E/EL) APMX

17–26 mm 90°

20–25

39 mm 90°

32–40

16–18 mm 90°

20–40

20°

(WAX 4000E/EL) ZNMT 1804100-C 2004100-S RE W1

WBMR 2000 WBMR 2000-L

WBMF

◎

◎ ◎ ◎

◎

◎ ◎ ◎ ◎ ◎ ◎ ◎

H43

○

◎ ◎ ◎

◎

H40 H41

○ ◎

22–24 mm 90°

25–40

20–43 mm

R10 (20)– R25 (50)

◎

◎ ◎ ◎ ◎

○ ○ H49

0,1–0,4mm

R5 (10)– R15 (30)

◎

◎ ◎ ◎ ◎ ◎ ◎

○ H51

INS

WAX 4000-E/EL AECT2206.. WBMR

H54 H55

±0,025

3,5

◎

Indexable Endmills

Alumimium

○ ◎ ○ ◎

11°

RSX(F) 08000-ES RDET0803..RDET10T3.. RDET1204.. 10000-ES 12000-ES RSX(F) 08000-M IC S 10000-M 12000-M

RSX

WMM(H)

3D Profiling

12–32 ◎

WRCX 08000-M 12000-M

±0,025

ZPGU 1551050 DC±0,02

WBMF 1000 S

WFXC-E

Chamfering

4–5 mm

WRCX-M

RE±0,015

APMX

SOMT0803../1204..

WFXC 08000-E SOET0803../1204.. WFXC 12000-E

WFXC-M

45°

WFXC 08000-M

New

08–16 ◎

◎ ◎ ◎ ◎ ◎ ◎ ○

H57

◎

◎ ◎ ◎ ◎ ◎ ◎ ○

H58

25–32 16

45°

WFXC 12000-M ANX

Cutter Diameter Max. Depth of Cut (mm) (mm) Approach Angle

WRCX

Multi-Purpose

Insert Type

Face Milling

Series

General Purpose Finishing High Feed

Application

Cutter Type

Work Material P M K N S H

Application

Approach Angle

25–32

ANB 1600R-L

3 mm 90° 16

16 6,0

ANXS 16000-E

9,0

32–40 ○ ◎ ◎ ◎

◎ ◎

H61

16 6,0

R0,4

Exchangeable Head Endmills

Modular Tools

General Features

l Exchangeable head endmills are available in 7types ! • Endmill for Shoulder Milling • Endmill for Shoulder Milling WFX Type WEX Type • High Feed Endmill • High Feed Endmill WFXH Type MSX Type • Radius Endmill • Multipurpose Radius Endmill RSX Type WRCX Type • Endmill for Chamfering WFXC Type l A wide variety of possible combinations with carbide arbors (16 items) and steel arbors (4 items) !

Characteristics l Up to 6 x D from Modular End Mill with Carbide Arbor Modular Head + Carbide Arbor Standard Shank Type Endmill

Work Material : Tool : Cutting Conditions :

C50 WEX2025M12Z4 (ø D = 25, 4 teeth) v c = 100 m/min, f t = 0,1 mm/tooth ap= 8 mm x 3 passes, ae = 2,0 mm, Equipment: M/C BT50

l A Carbide Arbor improves feed rates, surface finish, sizing, and tool life.

2nd Step (8mm) 3rd Step (8mm)

Vibration Amplitude

Carbide arbor Steel arbor

Low Vibration !

Carbide Arbor

Deviation

Overhang (mm) Work Material : Tool : Cutting Conditions :

Carbide Arbor Comparison ...

C50 WEX2025M12Z4 (ø D = 25, 4 teeth) v c = 100 m/min, f t = 0,1mm/tooth ap = 8 mm x 3 passes, ae = 2,0 mm, Equipment: M/C BT50

Vibration Amplitude

1st Step (8mm)

l Shoulder Milling Squareness

Deviation (µm)

Shoulder Reference Line

Indexable Endmills

Performance

Note Cutting conditions can vary according to cutter reach, rigidity of machine tool / workpiece etc.

Steel Arbor

Suitable for milling with long overhangs when combined with carbide or steel arbors! Economically designed exchangeable head! Easy to change screw-on endmill type WEX and carbide arbor

l = Euro stock

Recommended Tightening Torque (N·m)

Exchangeable Head Endmills

Modular Tools Modular Type Carbide and Steel Arbor Carbide Arbor

Steel Arbor

Carbide Arbor

Steel Arbor Dimensions (mm) Stock CRKS DCB DMM LF2 L4 l M8 8,5 15 120 10 l M8 8,5 15 160 10 l M8 8,5 16 120 10 l M8 8,5 16 160 10 l M10 10,5 18 150 10 l M10 10,5 18 200 10 l M10 10,5 20 150 10 l M10 10,5 20 200 10 l M12 12,5 23 200 10 l M12 12,5 23 250 10 l M12 12,5 25 200 10 l M12 12,5 25 250 10 l M16 17,0 28 200 10 l M16 17,0 28 300 10 l M16 17,0 32 200 10 l M16 17,0 32 300 10

Cat. No. MA 15 M08 L120C 15 M08 L160C MA 16 M08 L120C 16 M08 L160C MA 18 M10 L150C 18 M10 L200C MA 20 M10 L150C 20 M10 L200C MA 23 M12 L200C 23 M12 L250C MA 25 M12 L200C 25 M12 L250C MA 28 M16 L200C 28 M16 L300C MA 32 M16 L200C 32 M16 L300C

L5 18 18 18 18 20 20 20 20 22 22 22 22 24 24 24 24

LF* 145 185 145 185 180 230 180 230 235 285 235 285 240 340 240 340

Cat. No.

Dimensions (mm) CRKS DCB DMM LF2 L4 l M8 8,5 16 120 10 l M10 10,5 20 150 10 l M12 12,5 25 200 10 l M16 17,0 32 200 10

Stock

MA 16 M08 L120S MA 20 M10 L150S MA 25 M12 L200S MA 32 M16 L200S

L5 18 20 22 24

LF* 145 180 235 240

Identification of Catalogue No.

MA 15 M08 L120 C Modular Arbor Shank Diameter

Mounting Screw

Arbor Length

Material C: Carbide S: Steel

Recommended Tightening Torque l*Modular Tool System

Screw

23 46 60 80

Notes about tightening the head: l Refer to the Head Cat. No. chart on pages H18, H19, H35 and H37 to select the arbor size in the table above. l Check the mounting screw size of the head and arbor beforehand. l When attaching head to an arbor, follow the standard tighting torque in the table above.

Indexable Endmills

( Modular tool head + arbor ) LF

M8 M10 M12 M16

Wrench S 8 13 8 15 10 19 10 24

Product Range Application

Shoulder Milling

Work Material Shoulder milling of Steel, Die Steel, Cast Iron, Stainless Steel and Non-Ferrous Metal

„Wave Mill“ - Series

High efficiency milling of Steel, Cast Iron, Stainless Steel and Non-Ferrous Metal

„Wave Mill“ - Series

High feed milling of Steel, Die Steel, Cast Iron, Stainless Steel and Non-Ferrous Metal

„Wave Mill“ - Series

High feed milling of Steel, Cast Iron and Stainless Steel

„Metal Slash Mill“ Series

High Feed Milling

Milling of Exotic Alloy

Radius Milling

Chamfering

Series

Cat. No.

Page

WFX

08000-M

WEX

2000-M 3000-M

 H16  H35  H36

WFXH 08000-M 12000-M

 H13

MSX

06000-M 08000-M 12000-M 08000-M „Wave Radius Mill“ - WRCX 12000-M Series 16000-M

 H10  H53

Milling of Steel, Cast Iron, Stainless Steel and Non-Ferrous Metal

„Wave Radius Mill“ - RSX(F) 10000-M 12000-M Series

 H55

Chamfering of Steel, Die Steel, Cast Iron, Stainless Steel and Non-Ferrous Metal

„Wave Mill“ - Series

WFXC 08000-M

 H58

”Sumi Dual Mill” Face Mill

DGC (EW) Type

SNMU / SNEU

General Milling for Steel and Cast Iron Body – Shank Type

Axial

Body Stock

DGC 13040 EW 13050 EW 13063 EW

  

Dimensions (mm) DC

(

32 32 32

40 (38,44) 40 (38,44) 40 (38,44)

85 85 85

125 125 125

3 3 4

0,7 0,9 1,1

DGC

040

Cutter Series

Insert Size

Cutter Diameter

Endmill Type Weldon

    

        

1 1 1 2 2 1 1 2 2 3 4 4 4 4

 

  

 

    

Insert

 

6,9

13,5

Fig. 3

Fig. 4

18,3

13,5

6,6

Firmly align insert with supporting face, press down in the direction of the arrow and tighten the screw to fix the insert.

Shim

Spare Parts

6,0

Press down firmly from above

Attaching Octagonal Inserts

Shim Screw

Insert Screw

6,9

5 7,

   

13,5

ACK300

    

Fig.

13,5

ACK200

    

13,5

ACP300

    

Fig. 2

1, 6

Fig. 1

ACP200

13,5

ACP100

ACM300

SNMU 13T6ANER L 13T6ANER G 13T6ANER H 13T6ANER FL 13T6ANER FG SNEU 13T6ANER L 13T6ANER G 13T6ANER FL 13T6ANER FG XNEU 13T6ANEN W ONMU 05T6ANER L 05T6ANER G ONEU 05T6ANER L 05T6ANER G

Align with supporting faces

Optional

Shim Screw

L Seat Wrench

Insert Srew

Insert Wrench

Insert Srew (*)

3,0

BW 0609 F

LH 040

BFTX 0412 IP

SNMU – Recommended Cutting Conditions

Work Fit- Cutting Speed ISO Material ness vc (m/min)

Feed Rate ft (min/t)

Depth of Cut (mm)

General Steel

150–200–250 0,10–0,25–0,40 <4

Alloyed Steel

180–250–350 0,10–0,30–0,45 <4

Die Steel

100–150–200 0,15–0,25–0,35 <4

Stainless Steel

160–200–250 0,15–0,23–0,30 <3

GG+GGG

100–200–250 0,10–0,25–0,40 <5

Grade ACP200 ACP300 ACP200 ACP300 ACP200 ACP300 ACM200 ACM300 ACP300

ACK200 ACK300

TRDR 15 IP

l = Euro stock = Japan stock

BFTX 0418 IP

*Corners can be changed simply by loosening the screw. (Only suitable for DGC / DGCM types with body size ≥ Ø 80).

ONMU – Recommended Cutting Conditions

Work Fit- Cutting Speed ISO Material ness vc (m/min)

Feed Rate ft (min/t)

Depth of Cut (mm)

General Steel

150–200–250 0,10–0,30–0,50 <2

Alloyed Steel

180–250–350 0,10–0,50–0,50 <2

Die Steel

100–150–200 0,15–0,25–0,30 <2

Stainless Steel

160–200–250 0,15–0,23–0,30 <2

GG+GGG

100–200–250 0,10–0,30–0,50 <2

Min. – Optimum – Max.

45°

Coated Carbide P

Cat. No.

DGCS 13 R

3 mm

45°

) Figures in brackets indicate values for inserts of type ONMU

ACM200

Application High Speed/Light cut General Purpose Roughing

54 65 77

No. of Weight Teeth (kg)

DCX DMM

40 (42,90) 50 (52,90) 63 (65,90)

Inserts

Indexable Endmills

6 mm

ONMU / ONEU

Identification Details

Cat. No.

Shim

-10° -5°

Radial

Rake Angle

Preferred choice

 G6/G7

Grade ACP200 ACP300 ACP200 ACP300 ACP200 ACP300 ACM200 ACM300 ACP300

ACK200 ACK300

Suitable

Recommended Tightening Torque (N·m)

”Sumi Wave” Face Mill

WGX (EW) Type General Milling for Steel and Cast Iron Body – Shank Type

Body – Dimensions Cat. No.

Stock

WGX 13032 EW 13040 EW 13050 EW 13063 EW

m m m

Axial

-20°–24° 20°–22°

6 mm

Identification Details

Dimensions (mm)

Radial

Rake Angle

DCX

DMM

32 40 50 63

44 52 62 76

32 32 32 32

40 40 40 40

85 85 85 85

125 125 125 125

No. of Teeth

45°

WGX

032

Cutter Series

Insert Size

Cutter Diameter

Endmill Type Weldon

3 3 4 5

Inserts are not included. ø 32 mm cutters do not have a seat.

Insert Shape Characteristics

Unique wiper edge shape for improved surface roughness General-purpose G type chipbreaker Optimal nose radius for high strength

Large rake angle and cutting edge rake angle improves cutting edge sharpness

Low-burr design FG type chipbreaker Optimised chamfer shape reduces burrs on cutting surface

m m m

0 2,

20°

13,4

1 1 1 1 1 1 2 3

   

13,4

Seat Screw

Fig.

Seat

Insert Screw

Fig. 3

Recommended Cutting Conditions Seat Screw

Insert Screw

Insesrt Wrench

Spanner (for Seat)

Hardness (HB)

Cutting Speed vc (m/min)

General Steel

180–28

150–200–250 0,15–0,20–0,25 ACP200

Soft Steel

≤ 180

180–265–350 0,10–0,25–0,40 ACP200

Die Steel

200–220

100–150–200 0,15–0,20–0,25 ACP200

Stainless Steel

160–205–250 0,15–0,23–0,30 ACM300 100–175–250 0,15–0,23–0,30 ACK200

BFTX 03512 IP TRDR 15 IP

3,0

–

Cast Iron

250

WGCS 13 R BW 0507 F BFTX 03512 IP TRDR 15 IP

3,0

LH 035

Exotic Alloy

–

Feed Rate f t (mm/tooth)

ISO Work Material

øD = 40–63

3,97

17,8

WGX 130__EW

øD = 32

3,97

13,4

Spare Parts Applicable Cutters

Seat

Insert

20°

3,97

13,4

Fig. 2 1,

ACM300

ACM200

13,4

DL1000

m m

     

                m  

m m

  

Fig. 1

M P

ACK300

ACK200

ACP300

2 7,

SEET 13T3AGFR-L SEET 13T3AGSR-L 13T3AGSR-G SEMT 13T3AGSR-L 13T3AGSR-G 13T3AGSR-H SEMT 13T3AGSR-FG XEEW 13T3AGER-WR

Carb. DLC M

ACP200

Cat. No.

Coated Carbide P

ACP100

Application High Speed/Light Cut General Purpose Roughing

Indexable Endmills

Inserts

30–50–80

Grade

0,10–0,20–0,30 ACM300

Minimum-Optimum-Maximum

 G10/G11

”METAL SLASH MILL”

Ultra High Feed

MSX Type

Boosts Productivity – Cuts Costs

Features

The Metal Slash Mill type MSX is a new multi function high shear milling cutter with ultra high feed capability suitable for face milling, slotting, plunging and helical boring. At 50GPa the ultra hard Super ZX coated inserts feature a sharp cutting edge which demonstrates extreme resistance to wear and heat massively boosting productivity and tool life. The vibration free cutting action ensures accurate sizing, improved surface finish, and protection of the machine tool/workpiece from damage. Inserts are double clamped in wide chip gullets to maximise rigidity and chip evacuation with temperature at the cutting edge being easily controlled via an optional air blast through integral coolant holes.The MSX cutter is readily applied to general purpose machining across the P (steel) M (stainless) and K (cast iron) range of workpiece materials with impressive results.

Advantages Integral Coolant Hole

Durable Cutter Body

Otimised chip removal – massive chip avacuation pockets

Special alloyed steel with hard surface

Wide Application Range Face milling, slotting, helical boring and plunging Indexable Endmills

Double Clamp Secure insert clamping for stable cutting

Low Cutting Force Unique insert shape reduces cutting force

Application Range Roughing operation (Carbon steel, ae = 30 %)

16,0 –

Face Milling General High Feed Slotting Condition Condition

Depth of Cut: ap (mm)

14,0 – 12,0 –

Power Mill

10,0 – 8,0 –

JJJ

–

WRCX

JJJ

JJJ excellent JJ very good good J

2,0 – l

(QPMT200608)

4,0 –

Profiling

MSX

WRCX

6,0 –

Helical Boring

0,1

0,2

l = Euro stock m = Japan stock

MSX (WDMT1406) l

0,3 0,4 0,5 0,6 0,7 Feed Rate: ft (mm/tooth) q = Delivery on request

1,0

2,0 Recommended Tightening Torque (N·m)

”METAL SLASH MILL”

MSX 06000/08000 ES/EM/EW

MSX 12000/14000 ES/EM/EW

1,0 mm

2,0 mm

20°

1,5 mm

20°

Fig. 1

2,5 mm

20°

Fig. 2

Body

For insert type : WDMT 0603 

Dimensions (mm) No.of Fig. Cat. No. Stock DCX DMM LH LS LF teeth q MSX 06016 ES 16 16 30 80 110 2 1 06016 EM 16 16 70 80 150 2 1 l q 06016 EM15 16 15 30 120 150 2 1 q 17 16 20 130 150 2 1 MSX 06017 EM q MSX 06018 EM 18 16 20 130 150 2 1 MSX 06020 ES 20 20 50 80 130 3 1 l 06020 EM 20 20 100 80 180 3 1 l q 06020 EM19 20 19 50 130 180 3 1 q MSX 06022 EM 22 20 30 150 180 3 1 MSX 06025 ES 25 25 60 80 140 3 1 l q 06025 ES24 25 24 60 80 140 3 1 06025 EM 25 25 120 130 250 3 1 l q 06025 EM24 25 24 60 190 250 3 1 MSX 06020 EW 20 20 50 80 130 3 1 l MSX 06025 EW 25 25 60 80 140 3 1 l

Body

For insert type : WDMT 1205 

Cat. No. MSX 12032 ES 12032 EM MSX 12035 EM MSX 12040 ES 12040 EM MSX 12050 EM MSX 12032 EW

Dimensions (mm) No.of Fig. Stock DCX DMM LH LS LF teeth 32 32 70 80 150 2 2 l 32 32 120 130 250 2 2 l q 35 32 50 200 250 2 2 q 40 32 50 100 150 3 2 q 40 32 50 200 250 3 2 50 42 50 200 250 4 2 q 32 32 70 80 150 2 2 l

Body

For insert type : WDMT 1406 

Cat. No.

For insert type : WDMT 0804 

Dimensions (mm) No.of Fig. Stock DCX DMM LH LS LF teeth MSX 08020 ES 20 20 50 80 130 2 1 l 08020 EM 20 20 100 80 180 2 1 l q 08020 EM19 20 19 50 130 180 2 1 q 22 20 30 150 180 2 1 MSX 08022 EM MSX 08025 ES 25 25 60 80 140 2 2 l 08025 EM 25 25 120 130 250 2 2 l 08025 EM24 25 24 60 190 250 2 2 q q MSX 08028 EM 28 25 40 210 250 2 2 q MSX 08032 ES 32 32 70 80 150 3 2 08032 EM 32 32 120 130 250 3 2 q q 35 32 50 200 250 3 2 MSX 08035 EM MSX 08020 EW 20 20 50 80 130 2 1 l MSX 08025 EW 25 25 60 80 140 2 2 l MSX 08032 EW 32 32 70 80 150 3 2 l

MSX 14040 ES 14040 EM MSX 14050 ES MSX 14050 EM 14063 ES MSX 14063 EM

Dimensions (mm) No.of Fig. Stock DCX DMM LH LS LF teeth q 40 32 50 100 150 2 2 q 40 32 50 200 250 2 2 q 50 42 50 100 150 3 2 q 50 42 50 200 250 3 2 q 63 42 50 100 150 4 2 q 63 42 50 200 250 4 2

Cat. No.

Inserts

Cutter type

Insert size

Cutter Diameter

Shank Type

S S: Short type with cylindrical shank M: Long type with cylindrical shank W: Short type with Weldon shank

ACK300

Cat. No.

ACP300

016

ACP200

ACK200

Application Coated Carbide K High Speed / Light cut PM PM K General Purpose PM PM K Roughing

Identification Details

MSX

Indexable Endmills

WDMT0603 ZDTR 0603 ZDTR-H WDMT0804 ZDTR 0804 ZDTR-H WDMT1205 ZDTR 1205 ZDTR-H WDMT1406 ZDTR 1406 ZDTR-H

       

 m m 6,35 3,0 1,5  m  m  8,5 4,0 2,0 m    12 5,0 2,0     14 6,0 2,0  

Dimensions (mm) IC

Applicable Endmill MSX06000E

□

MSX08000E

□

MSX12000E

□

MSX14000E

□

ZDTR-H : Stronger cutting edge

Spare Parts Insert Screw

Insert Wrench

Clamp

C Ring

Clamp Screw

Applicable Endmill MSX - E

BFTX 02505 IP

1,5

TRDR 08 IP

BFTX 0306 IP

2,0

TRDR 08 IP

– –

BFTX 0306 IP

2,0

TRDR 08 IP

CCH 3,5

CR 03

BFTX 03510 IP 08

BFTX 0409 IP

3,0

TRDR 15 IP

CCH 3,5

CR 03

BFTX 03510 IP 15

BFTX 0511 IP

5,0

TRDR 20 IP

CCH 4,5

CR 03

BFTX 04513 IP 20

 G53

□ □, MSX 08022E□ MSX 08025E□, MSX 08028E□, MSX 08032E□, MSX 08035E□ MSX 12000E□ MSX 14000E□

MSX 06000E MSX 08020E

Exchangeable ”METAL SLASHHead MILLEndmills ”

Exchangeable Head Endmills

MSX 06000/08000 M Type 1,0 mm

20°

MSX 08000/12000 M Type 1,5 mm

Modular Type

High feed and high efficiency machining endmills

2,0 mm

20°

(MSX 08000M)

20°

(MSX 12000 M)

High feed and high efficiency machining endmills

L11

LS2

Axial rake angle: 8° Radial rake angle: -3° – -8°

OAL

Heads

DCON

DCX

LS2 LS

CRKS

DCX

CRKS

Axial rake angle: 8° Radial rake angle: -3° – -8°

OAL

Heads

For insert type : WDMT 0603

Dimensions (mm) No. of Cat. No. Stock DC DCON CRKS OAL LF LS2 LS L11 H teeth MSX 06016M08Z2 l 16 8,5 M8 42 25 5 17 8 13 2 06018M08Z2 q 18 8,5 M8 42 25 5 17 8 13 2 MSX 06020M10Z3 l 20 10,5 M10 49 30 5 19 8 15 3 06022M10Z3 q 22 10,5 M10 49 30 5 19 8 15 3 MSX 06025M12Z3 l 25 12,5 M12 56 35 5 21 10 19 3

For insert type : WDMT 0804

Dimensions (mm) No. of Stock Cat. No. DC DCON CRKS OAL LF LS2 LS L11 H teeth MSX 08025M12Z2 l 25 12,5 M12 56 35 5 21 10 19 2 08028M12Z2 m 28 12,5 M12 56 35 5 21 10 19 2 MSX 08030M16Z3 m 30 17,0 M16 63 40 5 23 10 24 3 08032M16Z3 l 32 17,0 M16 63 40 5 23 10 24 3 MSX 08035M16Z3 q 35 17,0 M16 63 40 5 23 10 24 3

Inserts are not included.

Heads

For insert type : WDMT 1205

Dimensions (mm) No. of Cat. No. Stock DC DCON CRKS OAL LF LS2 LS L11 H teeth MSX 12032M16Z2 l 32 17,0 M16 63 40 5 23 10 24 2 12035M16Z2 q 35 17,0 M16 63 40 5 23 10 24 2 MSX 12040M16Z3 l 40 17,0 M16 63 40 5 23 10 24 3

Inserts are not included.

Cat. No.

ACP300

ACK200

Coated Carbide

Application General Purpose Roughing

ACP200

WDMT 0603 ZDTR 0603 ZDTR-H WDMT 0804 ZDTR 0804 ZDTR-H WDMT 1205 ZDTR 1205 ZDTR-H

     

m m

ACK300

Indexable Endmills

Inserts

Dimensions (mm) IC

6,35

3,0

1,5

MSX06000M□

m m

8,5

4,0

2,0

MSX08000M□

 

5,0

2,0

MSX12000M□



Applicable Endmill

RE S

H – Strong Cutting Edge

Identification Details

MSX

016

M08

Cutter type

Insert size

Diameter

Mounting screw

No. of teeth

 H5

Spare Parts Insert Wrench

Clamp Screw

H10

Clamp

C Ring

Insert Screw

Applicable Endmill

BFTX 02505 IP

1,5

TRDR 08 IP

–

MSX 06016M – MSX 06025M

2,0

TRDR 08 IP

CCH 3,5

– CR 03

–

BFTX 0306 IP

BFTX 03510 IP 08

MSX 08025M – MSX 08035M

BFTX 0409 IP

3,0

TRDR 15 IP

CCH 3,5

CR 03

BFTX 03510 IP 15

MSX 12032M – MSX 12040M

l = Euro stock m = Japan stock

q = Delivery on request

Recommended Tightening Torque (N·m)

”METAL SLASH MILL”

MSX Type Recommended Cutting Conditions Work Material

Coated Carbide Grade

Insert Cat. No.

Cutting Speed vc (m/min)

WDMT 0603 WDMT 0804 General Steel ACP200 100–150–200 WDMT 1205 (Below HB200) WDMT 1406 WDMT 0603 WDMT 0804 Alloy Steel ACP200 80–130–180 WDMT 1205 (Below HRC45) WDMT 1406 WDMT 0603 Stainless Steel WDMT 0804 X5CRNI1810, ACP300 80–120–150 WDMT 1205 Others WDMT 1406 WDMT 0603 WDMT 0804 Cast Iron ACK300 100–150–200 WDMT 1205 GG, GGG WDMT 1406 WDMT 0603 WDMT 0804 Hardened Steel ACK300 40–80–100 WDMT 1205 (Below HRC50) WDMT 1406 Insert Cat. No. WDMT 0603.... WDMT 0804.... WDMT 1205.... WDMT 1406....

Max ap 1,0 1,5 2,0 2,5

RE 1,5 2,0 2,0 2,0

Endmill Type (Ø DC) Shell Type (Ø DC) 80–100 16 20 25 32 40 50–66 ap Feed rate ap Feed rate ap Feed rate ap Feed rate ap Feed rate ap Feed rate ap Feed rate (mm) (mm/tooth) (mm) (mm/tooth) (mm) (mm/tooth) (mm) (mm/tooth) (mm) (mm/tooth) (mm) (mm/tooth) (mm) (mm/tooth) 0,8 0,8 0,8 0,8 0,8 0,8 – – – – – – – – – – 1,0 1,0 1,0 1,2 1,0 1,2 – – – – – – – – – – – – 1,2 1,4 1,2 1,4 1,2 1,4 – – – – – – – – – – 1,5 1,5 1,5 1,5 1,5 1,5 0,7 0,8 0,7 0,8 0,7 0,8 – – – – – – – – – – 0,8 1,0 0,8 1,2 0,8 1,2 – – – – – – – – – – – – 1,0 1,4 1,0 1,4 1,0 1,4 – – – – – – – – – – 1,3 1,5 1,3 1,5 1,3 1,5 0,8 0,7 0,8 0,7 0,8 0,7 – – – – – – – – – – 1,0 0,8 1,0 0,8 1,0 0,8 – – – – – – – – – – – – 1,2 1,2 1,2 1,2 1,2 1,2 – – – – – – – – – – 1,5 1,3 1,5 1,3 1,5 1,3 0,8 1,0 0,8 1,0 0,8 1,0 – – – – – – – – – – 1,0 1,2 1,0 1,4 1,0 1,4 – – – – – – – – – – – – 1,2 1,5 1,2 1,5 1,2 1,5 – – – – – – – – – – 1,5 1,8 1,5 1,8 1,5 1,8 0,5 0,5 0,5 0,5 0,5 0,5 – – – – – – – – – – 0,5 0,6 0,5 0,8 0,5 0,8 – – – – – – – – – – – – 0,6 1,0 0,6 1,0 0,6 1,0 – – – – – – – – – – 1,0 1,2 1,0 1,2 1,0 1,2

l The above recommended cutting conditions may require adjustment according to machine rigidity and work rigidity.

The above figures are guidelines for use with the BT50 machine tool.

l The above cutting conditions assume a tool overhang length of L/D = 3 (i.e. overhang length is 3 times tool diameter) or less.

When tool overhang is more than L/D = 3 and less than or equal L/D = 5, settings should be adjusted to approximately 70 to 80 % of those indicated in the above cutting conditions (i.e. ap and Feed Rate). When tool overhang is more than L/D = 5 and less than or equal L/D = 8, settings should be adjusted to approximately 50 to 60 % of those indicated in the above cutting conditions (i.e. ap and Feed Rate).

Information for Programming

Plunging and Helical Boring Ramping

ap: Max. Depth a: Max. Angle Helical Boring

B min.

B max.

Body

Insert

Theoretical Radius (R)

Remaining Depth (d)

MSX 06000

WDMT 0603....

2,0

0,403

MSX 08000

WDMT 0804....

2,5

0,593

MSX 12000

WDMT 1205....

3,0

1,030

MSX 14000

WDMT 1406....

3,5

1,219

WDMT0603ZDTR

WDMT0804ZDTR

WDMT1205ZDTR

ap: max 1,0

ap: max 1,5

ap: max 2,0

Indexable Endmills

For machine programming, please use the theoretical corner radius (R) shown in the list. Maximum depth (d) between theoretical radius and actual profile will be left on the finished surface, as shown below.

WDMT1406ZDTR

ap: max 2,5 Cutter Ø Ramping Helical boring Ramping Helical boring Ramping Helical boring Ramping Helical boring

16 17 18 20 22 25 28 32 35 40 50 63 66 80 100

max. 6°00’ 5°00’ 4°30’ 3°30’ 3°00’ 2°00’

min. øB 21 23 25 29 33 39

max. øB 31 33 35 39 43 48

max.

min. øB

max. øB

7°30’ 5°30’ 4°00’ 3°00’ 2°30’ 2°00’ 1°30’

25 29 35 41 49 55 65

38 42 48 54 62 68 78

max.

min. øB

max. øB

6°30’ 5°00’ 4°00’ 2°30’ 2°00’ 1°30’

42 48 58 78 103 109

63 69 79 99 124 130

max.

min. øB

max. øB

6°00’ 3°30’ 2°00’ 1°45’ 1°30’ 1°00’

53 73 99 105 133 173

78 98 124 130 158 198

H11

”Wave Mill” Series

WFXH - M Type General Features

WaveMill WFXH type is a high efficiency, multi-purpose cutter, that uses the WFX series inserts for high-feed roughing and a variety of processes.

Characteristics

Stable, high-efficiency milling with superior cutting edge sharpness. Supports various types of processes (ramping and helical milling). Able to use the selection of inserts from the WFX series.

Notes on Corner Finishing - Remaining Material

Actual machined corners will have uncut and overcut portions due to the shape of the inserts. Fig. 1

Fig. 2

Uncut Portion

Overcut Portion

Uncut Portion Programmed Corner R

Programmed Corner R

WFXH 08000 Type SOMT 08 04Programmed Corner R Uncut Portion Overcut Portion Shape 2,0 2,5 3,0

1,41 1,30 -

0 0,02 -

SOMT 08

08-

SOMT 08

Uncut Portion Overcut Portion Shape

Fig. 1 Fig. 2 -

1,30 1,19 -

0 0,01 -

12-

Uncut Portion Overcut Portion Shape

Fig. 1 Fig. 2 -

1,21 1,09 0,98

0 0 0,05

SOMT 12

12-

Fig. 1 Fig. 2 Fig. 2

WFXH 12000 Type SOMT 12 04Programmed Corner R Uncut Portion Overcut Portion Shape

Indexable Endmills

2,0 2,5 3,0 3,5 4,0

2,58 2,47 2,36 2,24 -

0 0 0 0,01 -

SOMT 12

08-

Uncut Portion Overcut Portion Shape

Fig. 1 Fig. 1 Fig. 1 Fig. 2 -

2,48 2,37 2,26 2,14 2,03

0 0 0 0 0,04

SOMT 12

Uncut Portion Overcut Portion Shape

Fig. 1 Fig. 1 Fig. 1 Fig. 1 Fig. 2

2,37 2,25 2,14 2,03 1,91

0 0 0 0 0,03

Fig. 1 Fig. 1 Fig. 1 Fig. 1 Fig. 2

16-

Uncut Portion Overcut Portion Shape

2,25 2,14 2,11 1,91 1,8

0 0 0 0 0,01

Fig. 1 Fig. 1 Fig. 1 Fig. 1 Fig. 2

Minimum Cutting Diameter

Minimum cutting diameter (DCN) will depend on the insert that is used. Using an insert with a large nose radius is recommended for the WFXH type.

CBDP KDP

DCSFMS DCB KWW

D2 D1

Body Cat. No.

WFXH 08025 M 08032 M WFXH 12040 M

25 32 40

Insert Cat. No.

R0,4 9,69 16,6 15,8

DCN based on insert nose R0,8 R1,2 R1,6 9,48 9,27 16,4 16,2 15,5 15,3 15,1

DCN

Taper Cutting and Helical Milling Minimum Diameter

Maximum Diameter

Minimum and Maximum Diameters

Ramping Angle

H12

l = Euro stock m = Japan stock

SOMT 08

04-

SOMT 08

08-

SOMT 08

12-

SOMT 12 SOMT 12 SOMT 12 SOMT 12

04081216-

 G54

25 32 25 32 25 32 40 40 40 40

Helical Millilng

Taper Cutting

Min.

Max.

Max. Ramping Angle

35 49 35 49 34 48 56 56 55 55

49 63 48 62 47 61 79 78 77 76

1°30‘ 0°30‘ 3° 1°30‘ 4°30‘ 2°30‘ 1° 1°30‘ 2°30‘ 3°30‘

Recommended Tightening Torque (N·m)

”Wave Mill” Series

WFXH 08000/12000 M Type Modular Type

Rake Angle

Head Stock

Dimensions (mm) No. of Weight Cat. No. DC DCON CRKS OAL LF LS2 LS L11 H Teeth (kg) WFXH08025M12Z2 m 25 12,5 M12 56 35 5 21 10 19 2 0,1 0,2 08032M12Z3 m 32 17,0 M16 63 40 5 23 10 24 3

1,5 mm

-6° 6°

Radial Axial

15°

2,5 mm

Identification Details M10 WFX 08 020

Cutter Series

No. of Teeth

Insert Size

Cutter Diameter

15°

(08000M Type) (12000M Type)

Screw Size

Inserts are not included.

Head

 H5

Stock

Dimensions (mm) No. of Weight DC DCON CRKS OAL LF LS2 LS L11 H Teeth (kg) WFXH12040M12Z3 m 40 17,0 M16 63 40 5 23 10 24 3 0,2 Cat. No.

Inserts are not included.

Inserts

SOMT SOMT

SOMT SOET

Screw

WFXH08000M BFTX0306IP 2,0 WFXH12000M BFTX03512IP 3,0

– – –

m m



m m

 

m m m

m m m m m m

– – –



m m m

–

  –

   m m m

–



 m



m m

m m m



–

 m m m

–

DL1000

– – –

   

m m

– – –

m m

K M

ACM300

m m

m m m m m m m m m m

m m

Spare Parts Applicable Cutter

ACM200

SOET



m m

m m m m

ACK300

SOET

Carbide DLC S

m m m m m m m m m m

 

– – – – – – – – – –

 m

 m m m m m m

– – –

    m m

–

  



– – – – – –

Radius (mm)

RE 0,4 0,8 0,4 0,8 1,2 0,8 1,2 0,4 0,8 1,2 0,2 0,4 0,8 0,8 0,4 0,8 1,2 1,6 0,8 0,8

Fig.

1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2

Fig. 1

Fig. 2

Indexable Endmills

SOMT

ACK200

SOMT

080304 PZER L 080308 PZER L 080304 PZER G 080308 PZER G 080312 PZER G 080308 PZER H 080312 PZER H 080304 PZER G 080308 PZER G 080312 PZER G 080302 PZFR S 080304 PZFR S 080308 PZFR S 120408 PDER L 120404 PDER G 120408 PDER G 120412 PDER G 120416 PDER G 120408 PDER H 120408 PDFR S

ACP300

SOMT

ACP200

Cat. No.

Coated Carbide P

ACP100

Application High Speed / Light cut General Purpose Roughing

Recommended Cutting Conditions Insert Wrench

TRDR08IP TRDR15IP

Ø 25 Ø 32 Ø 40 Cutting Speed Insert ap ap ap ft ft ft (vc (m/min) Cat. No. (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) SOMT08 0,8 0,8 0,8 0,8 General Steel ACP200 100–150–200 <200HB SOMT12 1,0 1,0 P Alloy Steel SOMT08 0,7 0,8 0,7 0,8 ACP200 80–130–180 <HRC45 SOMT12 0,8 1,0 SOMT08 0,8 0,7 0,8 0,7 Stainless Steel M (X5CrNiS18 10, other) ACM300 80–120–150 SOMT12 1,0 0,8 SOMT08 0,8 1,0 0,8 1,0 Cast Iron ACK300 100–150–200 K FC, FCD SOMT12 1,0 1,2 SOMT08 0,5 0,5 0,5 0,5 Hardened Steel ACK300 40–80–100 H <HRC50 SOMT12 0,6 0,8

ISO

Work Material

Grade

The above recommended cutting conditions may require adjustment according to machine rigidity and work rigidity. The above figures are guidelines for use with the BT50 machine tool. The above conditions assume a tool overhang length of L/D = 3 (i.e. overhang length is 3 times tool diameter) or less. When tool overhang is more than L/D = 3 and less or equal L/D = 5, settings should be adjusted to approximately 70 % to 80 % of those indicated in the above cutting conditions (i.e. ap and ft). When tool overhang is more than L/D = 5 and less or equal L/D = 8, settings should be adjusted to approximately 50 % to 60 % of those indicated in the above cutting conditions (i.e. ap and ft).

H13

Sumi Dual Mill

DFC Type

General Features

The Sumi Dual Mill DFC type employs cost effective double-sided inserts for high toughness and enhanced accuracy. The double-side inserts are flexible and reduces costs.

Large Line-up

Diameter from Ø 25 mm to Ø 200 mm Available as standard, fine and extra-fine pitch Bore diameter: metric Insert geometry: L, G, H

Cutter Body Shank



Shell

Type Standard Pitch G24 Fine Pitch Standard Pitch Fine Pitch Extra-Fine Pitch

Cat. No. DFC 09000 E DFCM 09000 E DFC 09000 RS DFCM 09000 RS DFCF 09000 RS

Diameter (mm) Ø 25 – Ø 80 Ø 32 – Ø 80 Ø 50 – Ø 200 Ø 50 – Ø 200 Ø 50 – Ø 200

No. of Teeth 2–5 3–7 4–8 5–12 6–16

Image

New Insert Design Provides Excellent Machining Accuracy Chipbreaker Selection Map

XNMU0606__PNER-L



XNMU0606__PNER-G



XNMU0606__PNER-H



L G

Sharpness

RE0,4 RE0,8 RE1,2 RE1,6

Cat. No.

high

Inserts

Indexable Endmills

Strength

Work Material

high

L type

Steel, Cast Iron G type

H type

Low cutting force

General purpose

Strong edge

Chipbreaker

Feature Cutting edge geometry Application

Light cut, low rigidity milling and reduced burrs

Main breaker for general purpose Roughing, heavy interrupted and applications hardness steel milling

Stable and High Cutting Performance Combined with High Toughness Only cutting edge is optimized for excellent machining accuracy!!

Wear does not reach the supporting area. Therefore precise repositioning of inserts!

Max. Depth of cut ap: 6 mm

(a)Upper view of SEC-Sumi Dual Mill DFC type insert

Wear

Cutting edge Supporting area Cutting edge (b)Side view of SEC-Sumi Dual Mill DFC type inserts

H14

l = Euro stock q = Delivery on request

(c)Side view of existing double sided insert

Recommended Tightening Torque (N·m)

Sumi Dual Mill

DFC(M) 09000 E Type Body – Shank Type

Radial Axial

Rake Angle

Max. ap: 6 mm

-9° -5°

Body – Dimensions DFC type, Standard Pitch Cat. No.

Stock

DFC 09025E DFC 09032E 09040E 09050E DFC 09050E-42 DFC 09063E DFC 09063E-42 DFC 09080E DFC 09080E-42

    q q

DFCM type, Medium Pitch

Dimensions (mm) DC DMM LH

No. of Teeth

25 32 40 50 50 63 63 80 80

80 80 80 80 100 80 100 80 100

120 130 130 130 150 130 150 130 150

2 2 3 3 3 4 4 5 5

25 32 32 32 42 32 42 32 42

Identification Details

40 50 50 50 50 50 50 50 50

Cat. No.

Stock

DFCM 09032E 09040E 09050E DFCM 09050E-42 DFCM 09063E DFCM 09063E-42 DFCM 09080E DFCM 09080E-42

   q q

Dimensions (mm) DC DMM LH

No. of Teeth

32 40 50 50 63 63 80 80

80 80 80 100 80 100 80 100

130 130 130 150 130 150 130 150

3 4 5 5 6 6 7 7

32 32 32 42 32 42 32 42

DFC

050

Cutter Series

M: Medium

Insert Size

Cutter Diameter

Shank Type

50 50 50 50 50 50 50 50

Inserts Application High Speed / Light Cutting General Purpose Cutting Rough Cutting

Coated Carbide P M

S S

M M

Spare Parts

Radius

XNMU 060604 PNER-L 060608 PNER-L XNMU 060604 PNER-G 060608 PNER-G 060612 PNER-G 060616 PNER-G XNMU 060608 PNER-H 060612 PNER-H 060616 PNER-H

0,4 0,8 0,4 0,8 1,2 1,6 0,8 1,2 1,6

Screw

BFTX03512IP

Wrench TRDR15IP 5,0

Indexable Endmills

Cat. No.

ACP100 ACP200 ACP300 ACK200 ACK300 ACM200 ACM300

P P M M P P M M

Recommemded Cutting Conditions ISO

Workmaterial General Steel Soft Steel Die Steel

Hardness (HB)

Cutting Speed (m/min) Min. - Optimum - Max.

Feed Rate Min. - Optimum - Max.

Depth of Cut (mm)

180–280

150–200–250

0,10–0,20–0,30

≤ 180

180–250–350

0,15–0,25–0,35

200–220

100–150–200

0,10–0,18–0,25

Stainless M Steel

160–205–250

0,12–0,18–0,25

250

100–175–250

0,10–0,20–0,30

Cast Iron

Grade ACP200 ACP300 ACP200 ACP300 ACP200 ACP300 ACM200 ACM300 ACK200 ACK300

Suitable Applications Face milling

Shoulder milling

Shot milling

Side face milling

H15

”Sumi ”METALWave” SLASHShoulder MILL” Mill

”Sumi Wave” Shoulder Mill

WFX (M) 08000 E Type

WFX 08000 M Type

Body - Shank Type

Modular Type

WFX08000E

Rake Angle

12°

l l l l l l l l l l l l

LF 110 110 120 120 120 120 120 120 120 120 120 120

Cat. No. WFX 08020 M10Z2 08022 M10Z2 WFX 08025 M12Z2 08028 M10Z2 WFX 08030 M16Z3 08032 M16Z3 08040 M16Z3

      

Identification Details

WFX

020

M10

Cutter Series

Insert Size

Cutter Diameter

Screw Size

No. of Teeth

Body - WFXM_E, Medium Pitch WFXM 08025 E WFXM 08032 E 08040 E 08050 E 08063 E

l l l l l

DC 25 32 40 50 63

Dimensions (mm) DMM LH LS 25 30 90 32 30 90 32 30 90 32 30 90 32 30 90

 H5 LF 120 120 120 120 120

No. of Teeth 3 4 4 5 6

Inserts Fig. 1

Fig. 2 Wiper Insert

8,0

8,1

Stock

Inserts are not included.

Insert Size

Cutter Diameter

Endmill Type

Recommended Cutting Conditions General Steel

P Soft Steel Die Steel

Hardness Cutting Speed (HB)

Feed Rate

DOC

Grades

ACP200 ACP300 ACP200 ≤180 180–250–350 0,10–0,15–0,20 <6 ACP300 ACP200 200–220 100–150–200 0,08–0,12–0,18 <4 ACP300

180–280 150–200–250 0,08–0,12–0,18 <6

M Stainless Steel

K Cast Iron

250

N Non Ferrous Metal

160–200–250 0,10–0,15–0,20 <6 ACM300 ACK200 ACK300 H1 300–500–1000 0,10–0,15–0,20 <6 DL1000

3,175

Carbide DLC K M M

N N

S S

ACM300

M: Medium

ACM200

Cutter Series

ACK300

ACK200

025

ACP300

Cat. No.

ACP200

Coated Carbide P

ACP100

WFX

R0,8

3,3

Application High Speed / Light cut General Purpose Roughing

Identification Details

Work Material

90°

Dimensions (mm) No. of DC DCON CRKS OAL LF LS2 LS L11 H Teeth 20 10,5 M10 49 30 5 19 8 15 2 22 10,5 M10 49 30 5 19 8 15 2 25 12,5 M12 56 35 5 21 10 19 2 28 12,5 M12 56 35 5 21 10 19 2 30 17,0 M16 63 40 5 23 10 24 3 32 17,0 M16 63 40 5 23 10 24 3 40 17,0 M16 63 40 5 23 10 24 3

SOMT 080304 PZER L 080308 PZER L SOMT 080304 PZER G 080308 PZER G 080312 PZER G SOMT 080308 PZER H 080312 PZER H SOET 080304 PZER G 080308 PZER G 080312 PZER G SOET 080302 PZFR S 080304 PZFR S 080308 PZFR S XOEW 080308 PZTR W

m m m m m m m m m m – – – –

DL1000

WFX 08020 E-16 WFX 08020 E 08022 E WFX 08025 E-20 WFX 08025 E 08028 E 08030 E WFX 08032 E 08033 E 08040 E 08050 E 08063 E

DC 20 20 22 25 25 28 30 32 33 40 50 63

Stock

No. of Teeth 2 2 2 2 2 2 3 3 3 3 4 5

Stock

Cat. No.

ISO

6 mm

Head

Dimensions (mm) DMM LH LS 16 30 80 20 30 80 20 30 90 20 30 90 25 30 90 25 30 90 25 30 90 32 30 90 32 30 90 32 30 90 32 30 90 32 30 90

Inserts are not included.

Indexable Endmills

-6°

Axial

WFX08000M

Body - WFX_E, Standard Pitch

Cat. No.

Radial

– – – – – – – – – –

   –

Radius

0,4 0,8 0,4 0,8 1,2 0,8 1,2 0,4 0,8 1,2  0,2  0,4  0,8 – –

Fig.

1 1 1 1 1 1 1 1 1 1 1 1 1 2

Spare Parts Screw

Wrench

100–175–250 0,10–0,15–0,20 <6

BFTX0306IP

2,0

TRDR08IP

Min. - Optimum - Max.

H16

l = Euro stock m = Japan stock

 G30/G31

Recommended Tightening Torque (N·m)

”Sumi Wave” Shoulder Mill

Shoulder Milling for Steel, Stainless Steel, Die Steel, Cast Iron, Non-Ferrous Alloys

WFX (F) 12000 E Type

Body - Shank Type

Rake Angle

Radial

-8°

Axial

8°

10 mm

90°

WFX12000E

Body - WFX_E, Standard Pitch Cat. No.

Stock

WFX 12040 E 12050 E 12063 E 12080 E

l l l l

DC 40 50 63 80

Body - WFXF_E, Fine Pitch

Dimensions (mm) DMM LH LS 32 30 90 32 30 90 32 30 90 32 30 90

LF 120 120 120 120

No. of Teeth 3 3 4 4

Cat. No.

Stock

WFXF 12050 E 12063 E 12080 E

l l l

Dimensions (mm) DMM LH LS 32 30 90 32 30 90 32 30 90

DC 50 63 80

LF 120 120 120

No. of Teeth 4 5 6

Inserts are not included.

Identification Details

WFX

050

Cutter Series

F: Fine

Insert Size

Cutter Diameter

Endmill Type

Recommended Cutting Conditions Work Material

Hardness Cutting Speed (HB)

Feed Rate

DOC

Grades

ACP200 ACP300 ACP200 ≤180 180–250–350 0,10–0,15–0,20 <10 ACP300 ACP200 200–220 100–150–200 0,10–0,15–0,20 <6 ACP300

General Steel

Fig. 1

Fig. 2 Wiper Insert

180–280 150–200–250 0,10–0,15–0,20 <10

Min. - Optimum - Max.

SOMT 120408 PDER L SOMT 120404 PDER G 120408 PDER G 120412 PDER G 120416 PDER G SOMT 120408 PDER H SOET 120408 PDFR S XOEW 120408 PDTR W

K M M

   m m m  –  m  m  –     m   – m m m m m m  – m  m m m m m – m  m   m m – – – – – – – –  m m

–

N N

–

DL1000

Cat. No.

Carbide DLC

ACM300

N Non Ferrous Metal

ACM200

250

ACK200 100–175–250 0,10–0,15–0,20 <10 ACK300 H1 300–500–1000 0,10–0,15–0,20 <10 DL1000

ACK300

K Cast Iron

160–200–250 0,10–0,15–0,20 <10 ACM300

ACK200

Coated Carbide P

ACP300

M Stainless Steel

Application High Speed / Light cut General Purpose Roughing

Indexable Endmills

Die Steel

ACP200

P Soft Steel

ACP100

ISO

Inserts

– – – – – –

Radius

0,8 0,4 0,8 1,2 1,6 0,8  0,8 – –

Fig.

1 1 1 1 1 1 1 2

Spare Parts Shim

Shim Screw

Insert Screw

WFXS4R

BW0507F

BFTX03512IP 3,0

Insert Wrench Seat Wrench

TRDR15IP

Insert Screw

Shim Screw

Insert

Shim

LH035

H17

”Sumi Dual Mill” Series

TSX Type

General Features High-efficient and high precision tangential shoulder milling cutter with tangentially mounted carbide inserts.

Characteristics Tough & Sharp cutting edge Very accurate and excellent surface finish l Wide product range l l

Product Range Shank Type

Shell Type

Type Standard Pitch Fine Pitch Standard Pitch Medium Pitch Standard Pitch Fine Pitch Standard Pitch Medium Pitch

Cat. No. TSX 08000 E TSXF 08000 E TSX 13000 E TSXM 13000 E TSX 08000 RS TSXF 08000 RS TSX 13000 RS TSXM 13000 RS

Diameter Range Ø16 – Ø40 Ø20 – Ø40 Ø25 – Ø50 Ø32 – Ø50 Ø40 – Ø63 Ø40 – Ø63 Ø40 – Ø160 Ø40 – Ø160

No. of Teeth 2–4 3–6 2–4 3–6 4–6 6–10 2–4 3–6

Shape

 G32

Chipbreaker Selection Good

Light Cutting

Indexable Endmills

Cutting Edge Sharpness

Inserts Cat. No.

RE0,4 RE0,8 RE1,2 RE1,6 RE2,4 RE3,2

LNEX0804__PNER-L LNEX0804__PNER-G LNEX1306__PNER-L LNEX1306__PNER-G LNEX1306__PNER-H

   

    



  

 

General Purpose (Standard)

Heavy Cutting

H High

Cutting Edge Strength

Chipbreaker Lineup Work Material L type

G type

H type

Low cutting force

General purpose

Strong edge

Chipbreaker Feature LNEX08 Cutting edge geometry

30°

LNEX13 Cutting edge geometry

25°

Application

15°

21°

Light cut, low rigidity milling and reduced burrs

Work Material Carbon Steel Alloy Steel

M Stainless Steel

H18

21°

Main breaker for general purpose Roughing, heavy interrupted and applications hardness steel milling

Recommended Cutting Conditions ISO

Min. - Optimum - Max.

Hardness (HB) Cutting Speed vc (m/min)

Feed Rate ft (mm/t)

180–280

150–225–300

0,08–0,20–0,30

> 280

75–150–230

0,08–0,20–0,30

180–280

100–175–250

0,08–0,15–0,25

220–280

90–135–180

0,08–0,15–0,25

> 280

75–125–170

0,08–0,15–0,25

Grade ACP100, ACP200, ACP300 ACM200, ACM300

Cast Iron, Ductile Cast Iron

250

100–175– 250

0,08–0,20–0,30

ACK200, ACK300

Exotic Material

30–60–90

0,05–0,10–0,15

ACM200, ACM300

l = Euro stock

Recommended Tightening Torque (N·m)

”Sumi Dual Mill” Series

Radial

Rake Angle

-20° -6°

8 mm

90°

Cat. No.

Stock

TSX 08016 E 08020 E 08025 E 08032 E 08040 E

l l l l l

DC 16 20 25 32 40

Stock

TSXF 08020 E 08025 E 08032 E 08040 E

l l l l

DC 20 25 32 40

No. of Weight LF Teeth (kg) 100 2 0,13 110 2 0,22 120 3 0,40 120 3 0,67 120 4 0,72

Cat. No.

Stock

TSX 13025 E 13032 E 13040 E 13050 E

l l l l

Dimensions (mm) DMM LH LS 25 35 85 32 35 85 32 30 90 32 30 90

DC 25 32 40 50

No. of Weight LF Teeth (kg) 120 2 0,38 120 2 0,66 120 3 0,71 120 4 0,81

Inserts are not included.

Body - TSXM, Medium Pitch

Dimensions (mm) DMM LH LS 20 30 80 25 30 90 32 30 90 32 30 90

No. of Weight Teeth (kg)

LF 110 120 120 120

3 4 5 6

0,22 0,40 0,67 0,73

Cat. No.

Stock

TSXM 13032 E 13040 E 13050 E

l l l

Dimensions (mm) No. of Weight DMM LH LS LF Teeth (kg) 32 35 85 120 3 0,65 32 30 90 120 4 0,71 32 30 90 120 5 0,80

DC 32 40 50

Inserts are not included.

Identification Details

Insert Wrench

TRDR08IP

BFTX03510IP 3,0

TRDR15IP

TSX08016E, TSX08020E, TSXF08020E TSX08025E – 40E, TSXF08025E – 40E

TSX

032

Cutter Series

F: Fine Pitch M: Medium Pitch

Insert Size

Cutter Diameter

Endmill Type

TSX13000E, TSXM13000E

Indexable Endmills

2,0

BFTX0308IP

Inserts are not included.

Applicable Cutters BFTX0306IP

Inserts Grade High Speed / Light Cutting General Purpose Cutting Rough Cutting

Coated Carbide M

S S

M M

S S

Inserts Cat. No.

LNEX 080404 PNER-L 080408 PNER-L LNEX 080404 PNER-G TSX(F) 08000E 080408 PNER-G 080412 PNER-G 080416 PNER-G LNEX 130604 PNER-L 130608 PNER-L LNEX 130604 PNER-G 130608 PNER-G 130616 PNER-G TSX(M) 13000E 130624 PNER-G 130632 PNER-G LNEX 130608 PNER-H 130616 PNER-H 130624 PNER-H 130632 PNER-H

                                                                                                           

Applicable Cutters

Radius LNEX 08000 type

RE 0,4 0,8 0,4 0,8 1,2 1,6 0,4 0,8 0,4 0,8 1,6 2,4 3,2 0,8 1,6 2,4 3,2

9,3

P P M M P P M M

8,6

LNEX 13000 type

4,4

12,6

P M

ACP100 ACP200 ACP300 ACK200 ACK300 ACM200 ACM300

Application

90°

Body - TSX, Standard Pitch

Spare Parts Insert Screw

12 mm

Body - TSXF, Fine Pitch Cat. No.

Axial

Body - TSX, Standard Pitch Dimensions (mm) DMM LH LS 16 25 75 20 30 80 25 30 90 32 30 90 32 30 90

-15° -6°

Radial

Rake Angle

Shank Type

DMM

Axial

Shank Type

TSX(M) 13000 E Type

DMM

TSX(F) 08000 E Type

6,4

Recommended Cutting Conditions

 H18

H19

"Wave Mill" Series

WEZ Type

New

General Features Supports various machining operations Excellent machining quality l Excellent sharpness with low resistance l General-purpose grade applicable to any work material l l

Type

Product Range Cat. No.

Shell

WEZ 11000RS

Ø14

Ø16

Ø18

Ø20

Ø22

Ø25

Diameter Range (mm) / No of Teeth Ø28 Ø30 Ø32 Ø35 Ø40 Ø50 4, 6

 G44

5,7

Ø63

Ø80 Ø100 Ø125 Ø160

6, 8

7, 10 9, 12

WEZ 11000R (Inch) WEZ 17000RS

7, 10 9, 12 3, 4

 G46

3, 5

4, 6

Shank

WEZ 17000R (Inch) WEZ 11000E

2*, 3*

2, 3*, 4*

2, 3, 4, 5*

WEZ 11000EL

2*, 3

2, 3

WEZ 17000E

2, 3*

3, 4

WEZ 17000EL

2*, 3

2, 3, 4 3*, 5* 4*, 6*

2, 4, 6 5, 7

4, 7

5, 8

4, 7

5, 8

6, 9, 8, 10 11 12 6, 9, 8, 10 11 12

3 3*, 5* 4*, 6*

Indexable Endmills

* Different shank diameters in stock

Suitable Applications

Optimised Body Design

Supports Ramping, Helical Milling, Plunge Cutting

Wide guide face for stable insert clamping.

Face milling

Shoulder milling

Side face milling

Groove milling

Hole expansion milling

Ramping

Helical milling

Plunge cutting

WEZ11 type

Work Material

L Type

G Type

H Type

F Type

P Type

S Type

Chipbreaker

AO_T11 Cutting edge geometry AO_T17 Cutting edge geometry Applications

H20

28°

28° Light cut, low rigidity machining

 = Euro stock m = Japan stock

20°

10°

28°

Cutting Edge Sharpness

Chipbreaker Lineup

S F,P

Cutting Edge Strength

"Wave Mill" Series

WEZ Type

Product Range Inserts Cat. No.

R0,2 l

Main Grade: ACU2500 R0,8 l l l

R1,2 l l

R0,4 l l l

l l l l l

l l

R1,6 l l

Nose Radius (mm) R2,0 R2,4 l l

R3,0 l

R3,2 l

R4,0

R5,0

R6,4

l l

l l l

Lineup of Chipbreakers for Ground Inserts F Type Cutting edge specialized for sharpness and machining accuracy

Sharpness from ground finish enables burr control. Excellent squareness with all diameters.

Machine: Work Material Tool: Insert: Cutting Conditions:

Vertical Machining Centre BT50, X5CrNiS18 9 WEZ 11050 RS07 (Ø 50, 7 teeth) AOET11T308PEER-F (ACU2500) vc = 120 m/min, fz = 0,12 mm/t, ap = 1 mm, ae = 30 mm, dry

P Type Chipbreaker for wall surface squareness equivalent to solid endmills

WEZ Solid Endmills

0 0,06

8mm

3. Cut (8 mm) 0,04

0,02

AOET11T3_ _PEER-P_ _ AOET1705_ _PEER-P_ _

Cutter Diameter (mm) => Ø14 Ø16 Ø18 Ø20 Ø22 Ø25 Ø28 Ø30 Ø32 Ø35 Ø40 -P16

-P20

–

-P25

–

-P25

-P32

–

Deviation (mm)

P Type Chipbreaker Selection Cat. No.

16mm

2. Cut (8 mm)

Shoulder Height

Enables wall surface squareness equal to solid endmills through a blade shape optimised for each tool diameter.

Indexable Endmills

Premium item with cutting edge shape optimised for each cutter diameter while maintaining the F type chipbreaker's sharpness.

Shoulder Height (mm)

24mm

1. Cut (8 mm)

Machine: Work Material: Tool: Insert: Cutting Conditions:

-0,02

0mm 0mm

Cutting Width (mm)

ap ae

Vertical Machining Centre BT50, C50 WEZ 11020 E03 (Ø 20, 3 teeth) AOET11T308PEER-P20 (ACU2500) vc = 150 m/min, fz = 0,1 mm/t, ap = 8 mm x 3 passes, ae = 1 mm, dry

S Type Sharp edge chipbreaker for non-ferrous metals, with excellent adhesion resistance WEZ

Competitor A

Competitor B

Adhesion

Suppresses adhesion with rake face lapping. DLC coat inserts available for further improved adhesion resistance.

No Adhesion Machine: Work Material: Tool: Insert: Cutting Conditions:

Vertical Machining Centre BT50, AlSi12Cu WEZ 11020 E03 (Ø 20, 3 teeth) AOET11T308PEER-S (H20) vc = 350 m/min, fz = 0,1 mm/t, ap = 3 mm, ae = 10 mm, dry

H21

"Wave Mill" Series

WEZ Type

Recommended Cutting Conditions

10 mm

WEZ11 Type WEZ 11020 E03 AO_T11T3 type ap = 3 mm, ae = 10 mm, dry

Material

ISO

Unalloyed steel, „ , „ , „ , „ , Low alloyed steel,

<0, 15%C, annealed <0, 45%C, annealed <0, 45%C, tempered <0, 75%C, annealed <0, 75%C, tempered annealed

Grey cast iron Nodular cast iron

High tempered resist. alloys, Fe based, annealed „

, hardened

Aluminium alloy, Si < 12,6% „ , Si > 12,6% Copper alloy

Chipbreaker

Cutter: Insert: Cutting Data:

G G G G G G G G G G G G G G G G G G S S S

3 mm Min. - Optimum - Max.

Grade ACU2500 ACP2000 ACP3000 T2500A ACK2000 ACK3000 ACM200 ACM300 Feed Rate (mm/tooth)

DL2000

0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,18 0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,20 0,05–0,10–0,15

Cutting Speed vc (m/min)

500–750–100 170–200–250 300–330–350

WEZ17 Type

ISO

16 mm

WEZ 17032 E03 AO_T1705 type ap = 5 mm, ae = 16 mm, dry

Chipbreaker

Indexable Endmills

Cutter: Insert: Cutting Data:

Unalloyed steel, „ , „ , „ , „ , Low alloyed steel,

<0, 15%C, annealed <0, 45%C, annealed <0, 45%C, tempered <0, 75%C, annealed <0, 75%C, tempered annealed

Grey cast iron Nodular cast iron

High tempered resist. alloys, Fe based, annealed

„

Aluminium alloy, Si < 12,6% „ , Si > 12,6% Copper alloy

, hardened

G G G G G G G G G G G G G G G G G G S S S

5 mm Min. - Optimum - Max.

Grade ACU2500 ACP2000 ACP3000 T2500A ACK2000 ACK3000 ACM200 ACM300 Feed Rate (mm/tooth)

DL2000

0,10–0,20–0,28 0,10–0,20–0,28 0,10–0,20–0,28 0,10–0,15–0,22 0,10–0,20–0,28 0,10–0,20–0,28 0,10–0,20–0,28 0,10–0,20–0,28 0,05–0,10–0,15

Cutting Speed vc (m/min)

500–750–100 170–200–250 300–330–350

H22

"Wave Mill" Series

WEZ Type

Ramping / Helical Milling Upper Limits Ramping

Flat Bottom Machining

Machining with Prepared Hole

Pitch

RPMX DC

DC Work Diameter

WEZ11 Type DC Ø (mm)

Max.Ramping Angle

Flat Bottom Machining

Machining with Prepared Hole

RPMX (°)

Max. Machining Diam. (mm)

Max. Pitch (mm/rev)

Min. Machining Diam. (mm)

Max. Pitch (mm/rev)

Min. Machining Diam. (mm)

Max. Pitch (mm/rev)

13,2

25,3

8,4

23,1

5,9

19,0

1,9

10,5

29,3

7,6

27,0

5,6

21,7

1,5

8,1

33,3

6,7

30,9

5,0

25,2

1,4

6,5

37,3

6,0

34,9

4,6

29,1

1,3

5,3

41,3

5,4

38,8

4,3

32,9

1,3

4,1

47,3

4,8

44,8

3,9

38,9

1,3

3,4

53,3

4,4

50,7

3,6

44,9

1,3

3,0

57,3

4,2

54,7

3,5

48,8

1,3

2,7

61,3

4,0

58,7

3,3

52,8

1,2

2,3

67,3

3,8

64,6

3,1

58,8

1,2

1,8

77,3

3,4

74,6

2,9

68,8

1,2

97,3

3,0

94,6

2,6

88,8

1,1

0,8

123,3

2,8

120,5

2,5

114,7

1,1

DC Ø (mm)

Max.Ramping Angle

Flat Bottom Machining

Indexable Endmills

WEZ17 Type Machining with Prepared Hole

RPMX (°)

Max. Machining Diam. (mm)

Max. Pitch (mm/rev)

Min. Machining Diam. (mm)

Max. Pitch (mm/rev)

Min. Machining Diam. (mm)

Max. Pitch (mm/rev)

10,8

47,3

13,0

41,0

8,3

33,1

1,8

8,1

53,3

11,1

46,9

7,5

39,0

1,8

7,0

57,3

10,2

50,9

7,0

43,0

1,8

6,1

61,3

9,5

54,9

6,7

47,0

1,7

5,1

67,3

8,7

60,8

6,2

53,0

1,7

4,0

77,3

7,7

70,8

5,7

63,0

1,7

2,5

97,3

6,5

90,7

5,0

83,0

1,6

1,8

123,3

5,6

116,7

4,5

109,0

1,6

* The table above shows values with nose radius 0,8 mm

Plunge Cutting - Upper Limit for Radial Width ae

Type

Max. ae (mm)

WEZ11

WEZ17

H23

"Wave Mill" Series

WEZ 11000 E

New

Rake Angle

-7° – -18° 6° – 15°

LS LH

Body - WEZ (Shank Type)

Indexable Endmills

90°

DMM

Dimensions (mm)

Cat. No.

Stock

DMM

No. of Teeth

Weight (kg)

Fig.

WEZ 11014E01 11016E02 11016E02-12 11018E02 11020E02 11020E02-16 11020E03 11020E03-16 11022E03 11025E02 11025E03 11025E03-20 11025E04 11025E04-20 11028E04 11030E04 11032E02 11032E03 11032E04 11032E05 11032E05-25 11035E05 11040E02 11040E04 11040E06 11050E05 11050E07 11063E08 11080E10

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

14 16 16 18 20 20 20 20 22 25 25 25 25 25 28 30 32 32 32 32 32 35 40 40 40 50 50 63 80

16 16 12 16 20 16 20 16 20 25 25 20 25 20 25 25 32 32 32 32 25 32 32 32 32 32 32 32 32

25 25 25 25 30 30 30 30 30 35 35 35 35 35 35 40 40 40 40 40 40 40 30 30 30 30 30 30 30

55 75 75 75 80 80 80 80 80 85 85 85 85 85 85 90 90 90 90 90 90 90 120 120 120 120 120 120 120

80 100 100 100 110 110 110 110 110 120 120 120 120 120 120 130 130 130 130 130 130 130 150 150 150 150 150 150 150

1 2 2 2 2 2 3 3 3 2 3 3 4 4 4 4 2 3 4 5 5 5 2 4 6 5 7 8 10

0,10 0,13 0,07 0,13 0,23 0,15 0,22 0,14 0,23 0,40 0,40 0,26 0,39 0,26 0,41 0,46 0,74 0,73 0,73 0,72 0,46 0,75 0,96 0,94 0,93 1,04 1,04 1,24 1,52

1 1 2 2 1 2 1 2 1 1 1 2 2 2 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2

Spare Parts

Identification Details

Insert Screw

Wrench

Applicable Cutters WEZ 11014E01 2,0 11016E02(-12) BFTX0305IP 11018E02 11020E02(-16) 11020E03(-16) 11022E03 11025E02 11025E03(-20) 11025E04(-20) 11028E04 11030E04 11032E02 11032E03 1,5 BFTX0306IP 11032E04 11032E05(-25) 11035E05 11040E02 11040E04 11040E06 11050E05 11050E07 11063E08 11080E10

H24

10 mm

Fig. 2

DMM

Fig. 1

Radial Axial

l = Euro stock m = Japan stock

Inserts are sold separately.

WEZ

025

02 - 22

Cutter Series

Insert Size

Cutter Diameter

Round Shank

Number of Teeth

Shank Diameter

Recommended Cutting Conditions

 H22 TRDR08IP

Recommended Tightening Torque (N·m)

"Wave Mill" Series

WEZ 11000 E Inserts Application

Coated Carbide

Carbide DLC Cermet

ACM300

l l l l l l l l l l l l l

– – – – – – – – – – – – – – – – – – – –

l l m m m m m m m m m m m m m

– – – –

– – – – – – – – – – – – – – – – – – – – – – – – – – – – –

l l l l l l l l l

l l

0,2 0,4 0,8 1,2 1,6 2,0 2,4 3,0 3,2 0,4 0,8 1,2 1,6 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2

– – – – – – – – – – – – – – – – – – – – – – – –

RE 7,5

ACM200

l l l l l l l l l l l l l

T2500A

ACK3000

l l l l l l l l l l l l l

DL2000

ACK2000

l l l l l l l l l l l l l

H20

ACP3000

l l l l l l l l l l l l l

12,8

3,6

L: Low cutting force G: General purpose H: Strong edge F: Finishing P: High-precision machining S: Non ferrous metals *P16 is applicable to cutter diameters Ø 14 mm and Ø 16 mm. *P20 is applicable to cutter diameters Ø 18 mm, Ø 20 mm. *P25 is applicable to cutter diameters Ø 25 mm, Ø 28 mm.

Indexable Endmills

l l l l l l l l l l l l l

RE (mm)

20°

ACP2000

Cat. No.

ACU2500

High Speed / Light Cut General Purpose Roughing

– = Not available

Precautions for Mounting (1) Clean the mounting seat and contact parts.

*When mounting inserts with nose radius of ≥ 3,0 mm, modification of the body is required.

Gap

(2) Apply screw lubrication to the screw thread as well as the screw head face to prevent seizure.

Modify this edge. Reworking guidelines Nose radius = 3,0 mm: C = 1 mm (AOMT11T330PEER) Nose radius = 3,2 mm: C = 1 mm (AOMT11T332PEER) Standard: R = 1 mm

(3) While pressing the insert solidly against the seat surface, tighten at the screws with the included wrench. (4) After tightening, check that there are no gaps between the surfaces.

C: Chamfer R: Radius

Wrench

Insert

Body

Gap

H25

"Wave Mill" Series

WEZ 11000 EL

New

Radial Axial

Rake Angle

10 mm

90°

DMM

Fig. 2

DMM

Fig. 1

-7° – -18° 6° – 15°

LS LH

Body - WEZ (Long Type)

Dimensions (mm)

Cat. No.

Stock

DMM

No. of Teeth

Weight (kg)

Fig.

WEZ 11014EL01 11016EL02 11016EL02-14 11018EL02 11020EL02 11020EL02-18 11022EL02 11025EL02 11025EL02-22 11025EL03 11028EL02 11030EL02 11032EL02 11032EL02-30 11032EL03 11035EL02 11035EL03 11040EL02 11050EL03

l l l l l l l l l l l l l l l l l l l

14 16 16 18 20 20 22 25 25 25 28 30 32 32 32 35 35 40 50

16 16 14 16 20 18 20 25 22 25 25 25 32 30 32 32 32 32 32

25 25 25 25 40 25 30 50 30 50 30 30 60 30 60 30 30 30 30

95 120 120 120 110 125 120 120 140 120 140 140 110 140 110 140 140 140 140

120 145 145 145 150 150 150 170 170 170 170 170 170 170 170 170 170 170 170

1 2 2 2 2 2 2 2 2 3 2 2 2 2 3 2 3 2 3

0,16 0,19 0,15 0,20 0,31 0,26 0,32 0,57 0,46 0,57 0,60 0,62 0,97 0,88 0,96 1,02 1,00 1,08 1,19

1 1 2 2 1 2 2 1 2 1 2 2 1 2 1 2 2 2 2

Indexable Endmills

Inserts are sold separately.

Spare Parts

Identification Details

Insert Screw

Wrench

Applicable Cutters 2,0 WEZ 11014EL01 11016EL02(-14) BFTX0305IP 11018EL02 11020EL02(-18) 11022EL02 11025EL02(-22) 11025EL03 11028EL02 1,5 11030EL02 BFTX0306IP 11032EL02(-30) 11032EL03 11035EL02 11035EL03 11040EL02 11050EL03

H26

l = Euro stock m = Japan stock

WEZ

025

02 - 22

Cutter Series

Insert Size

Cutter Diameter

Round Shank

Long Type

Number of Teeth

Shank Diameter

Recommended Cutting Conditions

 H22 TRDR08IP

Recommended Tightening Torque (N·m)

"Wave Mill" Series

WEZ 11000 E Inserts Application

Coated Carbide

Carbide DLC Cermet

ACM300

l l l l l l l l l l l l l

– – – – – – – – – – – – – – – – – – – –

l l m m m m m m m m m m m m m

– – – –

– – – – – – – – – – – – – – – – – – – – – – – – – – – – –

l l l l l l l l l

l l

0,2 0,4 0,8 1,2 1,6 2,0 2,4 3,0 3,2 0,4 0,8 1,2 1,6 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2

– – – – – – – – – – – – – – – – – – – – – – – –

RE 7,5

ACM200

l l l l l l l l l l l l l

T2500A

ACK3000

l l l l l l l l l l l l l

DL2000

ACK2000

l l l l l l l l l l l l l

H20

ACP3000

l l l l l l l l l l l l l

12,8

3,6

Indexable Endmills

l l l l l l l l l l l l l

RE (mm)

20°

ACP2000

Cat. No.

ACU2500

High Speed / Light Cut General Purpose Roughing

– = Not available

Precautions for Mounting (1) Clean the mounting seat and contact parts.

*When mounting inserts with nose radius of ≥ 3,0 mm, modification of the body is required.

Gap

(2) Apply screw lubrication to the screw thread as well as the screw head face to prevent seizure.

Modify this edge. Reworking guidelines Nose radius = 3,0 mm: C = 1 mm (AOMT11T330PEER) Nose radius = 3,2 mm: C = 1 mm (AOMT11T332PEER) Standard: R = 1 mm

(3) While pressing the insert solidly against the seat surface, tighten at the screws with the included wrench. (4) After tightening, check that there are no gaps between the surfaces.

C: Chamfer R: Radius

Wrench

Insert

Body

Gap

H27

"Wave Mill" Series

WEZ 17000 E

New

Radial Axial

Rake Angle

15 mm

90°

DMM

Fig. 2

DMM

Fig. 1

-6° – -12° 6° – 15°

LS LF

Body - WEZ (Shank Type)

Dimensions (mm)

Cat. No.

Stock

DMM

No. of Teeth

Weight (kg)

Fig.

WEZ 17025E02 17025E02-20 17028E02 17030E03 17032E02 17032E03 17032E03-25 17035E03 17040E03 17040E04 17050E03 17050E03-42 17050E05 17050E05-42 17063E04 17063E04-42 17063E06 17063E06-42 17080E07

l l l l l l l l l l l l l l l l l l l

25 25 28 30 32 32 32 35 40 40 50 50 50 50 63 63 63 63 63

25 20 25 25 32 32 25 32 32 32 32 42 32 42 32 42 32 42 32

35 35 35 40 40 40 40 40 30 30 30 30 30 30 30 30 30 30 30

85 85 85 90 90 90 90 90 105 105 105 105 105 105 105 105 105 105 105

120 120 120 130 130 130 130 130 135 135 135 135 135 135 135 135 135 135 135

2 2 2 3 2 3 3 3 3 4 3 3 5 5 4 4 6 6 7

0,38 0,25 0,40 0,43 0,71 0,69 0,44 0,72 0,81 0,79 0,93 1,41 0,89 1,37 1,10 1,58 1,08 1,56 1,39

1 2 2 2 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2

Indexable Endmills

Inserts are sold separately.

Spare Parts

Identification Details Insert Screw

Wrench

Applicable Cutters WEZ 17025E02(-20) 17028E02 BFTX0407IP 17030E03 17032E02 17032E03(-25) 17035E03 17040E03 3,0 17040E04 BFTX0409IP 17050E03(-42) 17050E05(-42) 17063E04(-42) 17063E06(-42) 17080E07

H28

l = Euro stock m = Japan stock

WEZ

032

Cutter Series

Insert Size

Cutter Diameter

Round Shank

02 - 30 Number of Teeth

Shank Diameter

Recommended Cutting Conditions

 H22 TRDR15IP

Recommended Tightening Torque (N·m)

"Wave Mill" Series

WEZ 17000 E Inserts Coated Carbide

ACM300

l l l l l l l l l l l l l l l l l l l l l

l m

l l m m m m m m m m

– – – –

– – – – – – – – – – – – – – – –

l l l l l l l l l l l l l l l l – – – – – – – – – – – – – – – –

– – – – – – – – – – – – – – – –

– – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – –

l l l l l l l l l l l l l l l l l

l l

0,2 0,4 0,8 1,2 1,6 0,2 0,4 0,8 1,2 1,6 2,0 2,4 3,0 3,2 4,0 5,0 6,4 0,4 0,8 1,2 1,6 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2

– – – – – – – – – – – – – – – – – – – –

19,5

5,5

L: Low cutting force G: General purpose H: Strong edge F: Finishing P: High-precision machining S: Non ferrous metals

Indexable Endmills

l l l l l l l l l l l l l l l l

– – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – –

10,5

ACM200

– – – – –

T2500A

ACK3000

l l l l l l l l l l l l l l l l l l l l l

DL2000

ACK2000

– – – – –

H20

ACP3000

l l l l l l l l l l l l l l l l l l l

RE (mm)

20°

ACP2000

Cat. No.

Carbide DLC Cermet

ACU2500

Application High Speed / Light Cut General Purpose Roughing

*P25 is applicable to cutter diameters Ø 25 mm and Ø 28 mm. *P32 is applicable to cutter diameters Ø 30 mm, Ø 32 mm and Ø 35 mm.

– = Not available

Precautions for Mounting (1) Clean the mounting seat and contact parts.

*When mounting inserts with nose radius of ≥ 3,0 mm, modification of the body is required.

Gap

(2) Apply screw lubrication to the screw thread as well as the screw head face to prevent seizure.

(3) While pressing the insert solidly against the seat surface, tighten at the screws with the included wrench. (4) After tightening, check that there are no gaps between he surfaces.

Wrench

C: Chamfer R: Radius

Insert

Body

Gap

H29

"Wave Mill" Series

WEZ 17000 EL

New

Radial Axial

Rake Angle

15 mm

90°

DMM

Fig. 2

DMM

Fig. 1

-6° – -12° 6° – 15°

LS LF

Body - WEZ (Long Type)

Dimensions (mm)

Cat. No.

Stock

DMM

No. of Teeth

Weight (kg)

Fig.

WEZ 17025EL02 17028EL02 17030EL02 17032EL02 17032EL02-30 17032EL03 17035EL02 17040EL02 17040EL03 17040EL04 17050EL03 17050EL03-42 17050EL05 17050EL05-42 17063EL04 17063EL04-42 17063EL06 17063EL06-42

l l l l l l l l l l l l l l l l l l

25 28 30 32 32 32 35 40 40 40 50 50 50 50 63 63 63 63

25 25 25 32 30 32 32 32 32 32 32 42 32 42 32 42 32 42

50 50 50 60 50 60 50 50 50 50 50 50 50 50 50 50 50 50

120 120 120 110 120 110 120 120 120 120 120 120 120 120 120 120 120 120

170 170 170 170 170 170 170 170 170 170 170 170 170 170 170 170 170 170

2 2 2 2 2 3 2 2 3 4 3 3 5 5 4 4 6 6

0,55 0,57 0,59 0,94 0,85 0,92 0,98 1,09 1,08 1,05 1,29 1,83 1,25 1,79 1,61 2,16 1,58 2,13

1 2 2 1 2 1 2 2 2 2 2 2 2 2 2 2 2 2

Indexable Endmills

Inserts are sold separately.

Spare Parts

Identification Details

Insert Screw

Wrench

Applicable Cutters WEZ 17025EL02 17028EL02 BFTX0407IP 17030EL02 17032EL02(-30) 17032EL03 17035EL02 17040EL02 3,0 17040EL03 BFTX0409IP 17040EL04 17050EL03(-42) 17050EL05(-42) 17063EL04(-42) 17063EL06(-42)

H30

l = Euro stock m = Japan stock

WEZ

025

02 - 22

Cutter Series

Insert Size

Cutter Diameter

Round Shank

Long Type

Number of Teeth

Shank Diameter

Recommended Cutting Conditions

 H22 TRDR15IP

Recommended Tightening Torque (N·m)

"Wave Mill" Series

WEZ 17000 EL Inserts Coated Carbide

ACM300

l l l l l l l l l l l l l l l l l l l l l

l m

l l m m m m m m m m

– – – –

– – – – – – – – – – – – – – – –

l l l l l l l l l l l l l l l l – – – – – – – – – – – – – – – –

– – – – – – – – – – – – – – – –

q = Available from April 2020

– – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – –

l l l l l l l l l l l l l l l l l

l l

0,2 0,4 0,8 1,2 1,6 0,2 0,4 0,8 1,2 1,6 2,0 2,4 3,0 3,2 4,0 5,0 6,4 0,4 0,8 1,2 1,6 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2

– – – – – – – – – – – – – – – – – – – –

19,5

5,5

L: Low cutting force G: General purpose H: Strong edge F: Finishing P: High-precision machining S: Non ferrous metals

Indexable Endmills

l l l l l l l l l l l l l l l l

– – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – –

10,5

ACM200

– – – – –

T2500A

ACK3000

l l l l l l l l l l l l l l l l l l l l l

DL2000

ACK2000

– – – – –

H20

ACP3000

l l l l l l l l l l l l l l l l l l l

RE (mm)

20°

ACP2000

Cat. No.

Carbide DLC Cermet

ACU2500

Application High Speed / Light Cut General Purpose Roughing

*P25 is applicable to cutter diameters Ø 25 mm and Ø 28 mm. *P32 is applicable to cutter diameters Ø 30 mm, Ø 32 mm and Ø 35 mm.

– = Not available

Precautions for Mounting (1) Clean the mounting seat and contact parts.

*When mounting inserts with nose radius of ≥ 3,0 mm, modification of the body is required.

Gap

(2) Apply screw lubrication to the screw thread as well as the screw head face to prevent seizure.

(3) While pressing the insert solidly against the seat surface, tighten at the screws with the included wrench. (4) After tightening, check that there are no gaps between the surfaces.

Wrench

C: Chamfer R: Radius

Insert

Body

Gap

H31

"Wave Mill" Series

For the Smooth and Reliable Cutting Action

WEX Type

Ramping (Slant Milling)

General Features

Tool Diam. Max. Ramping Angle ØD Type 1000 Type 2000 Type 3000

Wide Application Range

10 12 14 16 18 20 25 32 40 50 63 80 100

2°30' 1°45' 1°25' 1°00 0°45' 0°30' 0°30' 0°25‘ 0°20‘ 0°15‘ 0°10‘

1°40‘ 1°20‘ 1°10‘ 1°00‘ 0°45‘ 0°35' 0°25‘ 0°20' 0°15‘

1°30‘ 1°00‘ 0°45‘ 0°30‘ 0°20' 0°15' −

Maximum ramping angle (a max. max.) depends on cutter diameter.

Wide Variety of Inserts

Precision insert with strong cutting edge and low cutting force

6 types of chipbreaker design (L, G, H, E, EH and S) 9 milling grades for a wide range of work materials and applications. - ACP100, ACP200, ACP300 (steel milling grades) - ACK200, ACK300 (cast iron milling grades) - ACM200, ACM300 (stainless steel, exotic alloy milling grades) - DL1000, H1 (aluminium milling grades)

Wave shaped cutting edge design lowers cutting resistance yet improves cutting edge strength. Achieving high quality finish with high precision cutting edge. Smooth cutting even for deep grooves and low rigidity machines. High rake wave cutting edge Large angle Thick

Wide

High precision curved cutting edge

Screw hole size increased

High Durable Body

Indexable Endmills

Internal Coolant Holes

Improved chip evacuation with air or coolant supply.

Special surface treatment improves corrosion resistance as well as scratch resistance. Increased screw size improves clamping force and durability.

Product Range

Modular

Shell

Shank

Type

H32

Cat. No.

Series

Diameter Range (mm) Ø 10 Ø 20

Ø 40

Image

Ø 60

WEX 1000E

Short Type

WEX 1000EL

Long Type

WEX 2000E

Short Type

WEX 2000EL

Long Type

WEX 2000EW

Weldon Shank Short Type

WEX 3000E

Short Type

WEX 3000EL

Long Type

WEX 3000EW

Weldon Shank Short Type

WEX 1000F

Shell Type

WEX 2000F

Shell Type

WEX 3000F

Shell Type

WEX 2000M

ModularType

WEX 3000M

Modular Type

25 20 63 40 20 63 40 WEX3000

32 32

WEX1000

40 25

WEX2000

 G48

"Wave Mill" Series

Inserts for WEX Type WEX1000 Type Expansion - Efficient machining via high number of inserts - Precise insert change tolerance provides high surface roughness qualitiy - High shoulder accuracy due to optimized cutting edge - Stable cutting conditions when utilising low rigidity machines - Economic advantages using small AXMT06 inserts WEX3000

Application Range

WEX2000

WEX1000

Chipbreaker Selection

Depth of cut (mm)

Edge Sharpness

Good

Shoulder Milling

Cutting Edge Strength

High

Feed rate per tooth (mm/t)

Characteristics Work Material L

Steel, Cast Iron G

Stainless Steel, Exotic Alloy E EH

General Purpose

Strong Edged

25°

15°

28°

20°

Aluminium S

Chipbreaker

Application

Light cut, low rigidity milling and reduced burrs

General Purpose

Strong Edged

20°

17°

27°

5°

14°

8°

30°

Light cutting to general purpose

Heavy interrupted machining

Aluminium, non-ferrous metal

Main chipbreaker Roughing, general purpose heavy interrupted and to interrupted milling hardened steel milling

Grade Selection ISO

Grade Finishing to Light Cutting

Medium Cut

Rough to Heavy Cutting

Coated Carbide

Rough to Heavy Cutting

Coated Carbide

Medium Cut

PVD

Carbide

Coated Carbide

Grade Finishing to Light Cutting

Coated Carbide

ISO

CVD

High Rake

Indexable Endmills

Low Cutting Force Features Chipbreaker Profile 25° for 1000 Series Insert Chipbreaker Profile for 2000 Series Insert Chipbreaker Profile 25° for 3000 Series Insert

H33

"Wave Mill" Series

WEX 1000 E Type WEX 1000 E/EL

Shank Type

Rake Radial 8°–15° Angle Axial 16°–24°

5 mm

90°

Body (Short Type „E“) Cat. No.

Stock

WEX 1010 E 1012 E 1014 E 1016 E 1018 E WEX 1020 E 1025 E

l l l l l l l

DC 10 12 14 16 18 20 25

No. of Weight Dimensions (mm) DMM LH LS LF Teeth (kg) 10 17 33 50 2 0,03 12 20 60 80 3 0,06 16 22 59 80 3 0,10 16 20 72 90 4 0,12 20 20 80 100 4 0,21 20 22 78 100 5 0,22 20 25 90 115 7 0,27

Body (Long Type „EL“) Cat. No.

Stock

WEX 1010 EL 1012 EL 1014 EL 1016 EL 1016 EL15 1018 EL WEX 1020 EL 1020 EL19

l l l l l l l l

DC 10 12 14 16 16 18 20 20

Dimensions (mm) DMM LH LS 8 17 83 10 20 100 12 20 125 14 20 140 15 20 140 16 20 160 18 25 175 19 25 175

No. of Weight LF Teeth (kg) 100 2 0,03 120 2 0,06 145 3 0,11 160 3 0,17 160 3 0,19 180 3 0,25 200 4 0,36 200 4 0,38

Inserts are not included.

Inserts for WEX1000 Type 15°

Coated Carbide M

Carbide DLC K

ACM200

AXMT 060204 PDER-L 060208 PDER-L 060212 PDER-L AXMT 060204 PDER-G 060208 PDER-G 060212 PDER-G AXMT 060204 PDER-H 060208 PDER-H 060212 PDER-H AXMT 060202 PDFR-S

m m m m m m m m m –

 m m   

L G H

m m

    

 

m –

- Low cutting force - General type - Strong cutting edge

m – S

m m m m m m m m –

N N

Cat. No.

m m

m m m m m

m m m

m m

m –

   m   m    

DL1000

ACK200

ACP200

ACP300

ACM300

ACK300

Application High Speed / Light cut General Purpose Roughing

2,52

Radius

7,20

ACP100

Indexable Endmills

4,10

– – – – – – – – – m

0,4 0,8 1,2 0,4 0,8 1,2 0,4 0,8 1,2 0,2

- For aluminium alloy

Identification Details WEX

016

Cutter Series

1000 Series

Cutter Diameter

Shank Type

Shank Diameter

Spare Parts Screw

Wrench Applicable Endmill

0,5 BFTX 01804 IP

H34

TRX 06 IP

 = Euro stock m = Japan stock

WEX 1000 q = Delivery on request

p = To be replaced by new item

Recommended Tightening Torque (N·m)

"Wave Mill" Series

WEX 2000 E Type

WEX 2000 M Type

WEX 2000 E/EL

Shank Type

WEX 2000 M

Rake Radial 8°–15° Angle Axial 16°–24°

10 mm

90°

Cat. No.

Stock

WEX 2014 E 2016 E 2018 E WEX 2020 E 2022 E WEX 2025 E 2028 E 2030 E WEX 2032 E 2040 E WEX 2050 E 2063 E

l l l l l l q

l l

m m m

DC 14 16 18 20 22 25 28 30 32 40 50 63

Rake Radial 10°–18° Angle Axial 14°–25°

10mm

90°

Head

Dimensions (mm) DMM LH LS 16 25 55 16 25 75 16 25 75 20 30 80 20 30 80 25 35 85 25 35 85 25 35 85 32 40 90 32 30 120 32 30 120 32 30 120

LF 80 100 100 110 110 120 120 120 130 150 150 150

No. of Weight Teeth (kg) 1 0,10 2 0,13 2 0,14 3 0,22 3 0,23 4 0,38 4 0,39 4 0,40 5 0,70 6 0,91 7 1,02 8 1,22

Dimensions (mm) DC DCONCRKS OAL LF LS2 LS l 16 8,5 M8 42 25 5 17 q 18 8,5 M8 42 25 5 17 l 20 10,5 M10 49 30 5 19 q 22 10,5 M10 49 30 5 19 l 25 12,5 M12 56 35 5 21 q 28 12,5 M12 56 35 5 21 q 30 17,0 M16 63 40 5 23 l 32 17,0 M16 63 40 5 23 q 40 17,0 M16 63 40 5 23

Stock

Body (Short Type „E“)

Modular Type

Cat. No. WEX 2016M08Z2 2018M08Z2 WEX 2020M10Z3 2022M10Z3 WEX 2025M12Z4 2028M12Z4 WEX 2030M16Z4 2032M16Z5 2040M16Z6

L11 8 8 8 8 10 10 10 10 10

No. of

H Teeth 13 2 13 2 15 3 15 3 19 4 19 4 24 4 24 5 24 6

Inserts are not included.

Inserts for WEX2000 Type

Body (Long Type „EL“)

Dimensions (mm) DMM LH LS 15 25 120 19 40 110 24 50 120 24 50 120 30 60 120

No. of Weight LF Teeth (kg) 145 2 0,17 150 2 0,30 170 2 0,53 170 3 0,50 180 2 0,95

Body (Weldon Shank Short Type „EW“) Cat. No. WEX 2016 EW 2020 EW

Inserts are not included.

Stock DC l 16 l 20

Dimensions (mm) No. of Weight DMM LH LS LF Teeth (kg) 16 25 75 100 2 0,12 20 30 80 110 3 0,21

Identification Details WEX

016

Cutter Series

2000 Series

Cutter Diameter

Shank Type

Shank Diameter

Spare Parts Screw

     

    

Cat. No.

     m 

p p

– – –

ACM200

ACK300

    – – –

K M M

N N

S S

Radius

   

– – – – – – – – – –

0,4 0,8 1,2 0,4 0,8 1,2 0,4 0,8 1,2 0,8 0,2 0,4 0,8

– – –

     

– Unable to produce

G - General type H - Strong cutting edge E - For stainless steel / exotic alloy EH - Strong edge for stainless steel / exotic alloy S - For aluminium alloy

Identification Details WEX

016

M08

Cutter Series

2000 Series

Cutter Diameter

Mounting Screw Size

No. of Teeth

 H5 Spare Parts

Wrench

Screw

Wrench

Applicable Endmill

2,0 BFTX 0305 IP BFTX 0306 IP

Carbide DLC S

DL1000

q WEX 2016 EL15 2020 EL19 l 2025 EL24 l 2025 EL24Z3 q 2032 EL30Z4 q

DC 16 20 25 25 32

Stock

ACM300

Cat. No.

Coated Carbide P

ACK200

Body (Long Type „E“ + Small Shank)

Application High Speed / Light cut General Purpose Roughing

ACP300

No. of Weight LF Teeth (kg) 120 1 0,14 145 2 0,19 145 2 0,19 150 2 0,32 150 2 0,33 170 2 0,55 170 2 0,59 170 2 0,60 180 2 0,99 180 2 1,12

ACP200

WEX 2014 EL 2016 EL 2018 EL WEX 2020 EL 2022 EL WEX 2025 EL 2028 EL 2030 EL WEX 2032 EL 2040 EL

Dimensions (mm) DMM LH LS 16 25 95 16 25 120 16 25 120 20 40 110 20 30 120 25 50 120 25 30 140 25 30 140 32 60 120 32 30 150

Indexable Endmills

Stock DC l 14 l 16 q 18 l 20 q 22 l 25 m 28 m 30 m 32 q 40

ACP100

Cat. No.

TRDR 08 IP

WEX 2014 – WEX 2018 WEX 2020 – WEX 2063

Applicable Endmill BFTX 0305 IP BFTX 0306 IP BFTX 0407 IP BFTX 0409 IP

TRDR 08 IP TRDR 15 IP

2,0 2,0 3,0 3,0

WEX 2016M, WEX 2018M WEX 2020M – WEX 2040M WEX 3025M – WEX 3030M WEX 3032M – WEX 3040M

H35

"Wave Mill" Series

WEX 3000 E Type

WEX 3000 M Type

WEX 3000 E/EL Rake Radial 8°–15° Angle Axial 16°–24°

Body (Short Type „E“)

No. of Weight Teeth (kg) 2 0,37 2 0,39 3 0,42 3 0,67 3 0,69 4 1,01 5 1,23 6 1,58

Head Cat. No. WEX 3025M12Z2 3028M12Z2 WEX 3030M16Z3 3032M16Z3 3035M16Z3 3040M16Z4

Inserts are not included.

Dimensions (mm) No. of Weight DMM LH LS LF Teeth (kg) 25 35 85 120 2 0,36 32 40 90 130 3 0,65

nose radius of inserts is 2,0 mm or more please * ATTENTION: Ifmodify cutter body as indicated. Standard Chamfer is 0,5 mm by 45 degrees

Increase Chamfer to 1 mm x 45 degrees when using 2,0 mm radius inserts AXMT 170520PEER Increase chamfer to 1,5 mm x 45 degrees when using 3,0 mm radius inserts AXMT 170530 PEER

AXMT 170508 PEER-L  AXMT 170504 PEER-G m 170508 PEER-G  170512 PEER-G m 170516 PEER-G m 170520 PEER-G* m 170530 PEER-G*  AXMT 170508 PEER-H  170512 PEER-H l AXMT 170504 PEER-E 170508 PEER-E 170512 PEER-E 170516 PEER-E 170520 PEER-E* 170530 PEER-E* AXMT 170508 PEER-EH – AXET 170502 PEFR-S 170504 PEFR-S – 170508 PEFR-S –

        l

Cat. No.

Wrench 3,0

BFTX 0407 IP BFTX 0409 IP

H36

TRDR 15 IP

 = Euro stock m = Japan stock

Applicable Endmill WEX 3025 – WEX 3030 WEX 3032 – WEX 3063 q = Delivery on request

   

        

– – –

 

m m

– – –

p = To be replaced by new item

K M M

N N

S S

Radius

      m  m     

– – – – – – – – – – – – – – – –

0,8 0,4 0,8 1,2 1,6 2,0 3,0 0,8 1,2 0,4 0,8 1,2 1,6 2,0 3,0 0,8 0,2 0,4 0,8

– – –

L - Low cutting force G - General type H - Strong cutting edge E - For stainless steel / exotic alloy EH - Strong edge for stainless steel / exotic alloy S - For aluminium alloy

Spare Parts Screw

DL1000

WEX 3025 EW 3032 EW

Stock DC  25  32

Cat. No.

Carbide DLC

ACM300

Body (Weldon Shank Short Type „EW“)

Coated Carbide P

ACM200

Stock DC  25 q 28 q 30  32 q 35  40

Dimensions (mm) No. of Weight DMM LH LS LF Teeth (kg) 25 50 120 170 2 0,54 25 50 120 170 2 0,56 25 60 120 180 2 0,60 32 60 120 180 2 0,95 32 60 120 180 2 0,98 32 80 140 220 2 1,38

Application High Speed / Light cut General Purpose Roughing

ACP300

Indexable Endmills

Cat. No.

No. of

H Teeth 19 2 19 2 24 3 24 3 24 3 24 4

Inserts for WEX3000 Type

ACP200

Body (Long Type „EL“) WEX 3025 EL 3028 EL 3030 EL WEX 3032 EL 3035 EL 3040 EL

L11 10 10 10 10 10 10

90°

Dimensions (mm) No. of Weight Stock DC DMM LH LS LF Teeth (kg) q 25 20 35 85 120 2 0,25 q 32 25 40 90 130 3 0,43

ACP100

Cat. No.

Dimensions (mm) DC DCONCRKS OAL LF LS2 LS l 25 12,5 M12 56 35 5 21 q 28 12,5 M12 56 35 5 21 q 30 17,0 M16 63 40 5 23 l 32 17,0 M16 63 40 5 23 q 35 17,0 M16 63 40 5 23 q 40 17,0 M16 63 40 5 23

14 mm

Inserts are not included.

Body (Short Type „E“ + Small Shank) WEX 3025 E20 3032 E25

Rake Radial 8°–15° Angle Axial 16°–24°

ACK300

WEX 3025 E 3028 E 3030 E WEX 3032 E 3035 E 3040 E 3050 E 3063 E

Stock DC l 25 q 28 q 30 l 32 q 35 l 40 q 50 q 63

Modular Type

90°

ACK200

Cat. No.

Dimensions (mm) DMM LH LS LF 25 35 85 120 25 35 85 120 25 40 90 130 32 40 90 130 32 40 90 130 32 50 120 170 32 50 120 170 32 50 120 170

14 mm

Stock

Shank Type

WEX 3000 M

– – –

     

– Unable to produce

* Cutter body modification is required

Identification Details WEX

025

M12

Cutter Series

3000 Series

Cutter Diameter

Mounting Screw Size

No. of Teeth

 H5 Recommended Tightening Torque (N·m)

"Wave Mill" Series

WEX Type Recommended Cutting Conditions

1,0 mm

4 mm

WEX1000 Series Cutter: WEX1012E

Insert: AXMT060208PDER -

ISO

M K S

Material

125 Unalloyed steel, <0, 15%C, annealed „ 190 , <0, 45%C, annealed „ , <0, 45%C, tempered 250 „ , <0, 75%C, annealed 270 „ , <0, 75%C, tempered 300 Low alloyed steel, annealed 180 „ 275 , tempered „ , tempered 300 „ , tempered 350 High alloyed and tool steel, annealed 200 „ , tempered 325 Stainless steel, ferritic/martensitic, annealed 200 Martensitic, tempered 240 Austenitic, plunged 180 Grey cast iron Nodular cast iron High tempered resist. alloys, Fe based, annealed

Chipbreaker

Cutting Data: ap = 4 mm, ae = 1 mm, dry

Coated Carbide

ACP100

ACP200

ACP300

ACK200

ACK300

ACM200

ACM300

„Diamond like Carbon“ Coated Carbide

Feed Rate (mm/tooth) 0,08 0,12 0,16 0,08 0,12 0,16 0,08 0,12 0,16 0,10 0,15 0,20 0,10 0,15 0,20 0,08 0,10 0,12 0,08 0,10 0,12 Cutting Speed vc (m/min) G 280 240 220 240 220 200 220 200 180 G 200 180 160 180 160 140 180 160 140 G 180 120 140 160 140 120 150 130 110 G 160 140 120 150 130 110 130 110 110 G 100 80 70 90 70 60 70 60 50 G 200 180 160 180 160 150 160 150 130 G 130 110 90 120 100 90 100 90 80 G 120 100 80 100 90 80 90 80 60 G 90 80 60 80 70 60 70 60 40 G 180 170 160 170 160 130 150 140 120 G 100 80 60 80 60 50 60 50 30 E 175 150 120 140 130 110 E 140 120 100 120 100 90 E 180 160 140 160 140 130 G 240 220 200 220 200 180 G 160 140 120 140 120 100 E 50 35 45 25

12,5 mm

WEX2000 Series

3 mm

Insert: AXMT123508PEER -

ISO

M K S N

Material

Chipbreaker

Cutting Data: ap = 3 mm, ae = 12,5 mm, dry

ACP100

ACP200

ACP300

Coated Carbide

ACK200

ACK300

ACM200

ACM300

„Diamond like Carbon“ Coated Carbide

DL1000

Feed Rate (mm/tooth) 0,08 0,15 0,20 0,08 0,15 0,20 0,08 0,15 0,20 0,08 0,15 0,20 0,08 0,15 0,20 0,08 0,15 0,20 0,08 0,15 0,20 0,05 0,15 0,22 Cutting Speed vc (m/min) 125 G 380 350 330 350 330 315 330 315 295 Unalloyed steel, <0, 15%C, annealed „ 190 G 285 255 235 255 235 220 235 220 220 , <0, 45%C, annealed „ 250 G 235 210 190 210 190 170 190 170 150 , <0, 45%C, tempered „ 270 G 190 162 143 171 152 133 152 133 115 , <0, 75%C, annealed „ 300 G 145 115 95 115 95 75 95 75 55 , <0, 75%C, tempered 180 G 265 235 220 235 220 200 220 200 180 Low alloyed steel, annealed „ 275 G 170 145 125 150 130 115 130 115 95 , tempered „ 300 G 150 125 105 135 115 95 115 95 75 , tempered „ 350 G 125 95 75 105 85 65 85 65 45 , tempered 200 G 235 210 190 210 190 170 190 170 150 High alloyed and tool steel, annealed „ 325 G 125 95 75 95 75 55 75 55 35 , tempered Stainless steel, ferritic/martensitic, annealed 200 E 175 155 125 155 140 110 240 EH 160 140 110 145 125 100 Martensitic, tempered 180 E 190 170 140 170 150 125 Austenitic, plunged G 285 255 235 255 235 220 Grey cast iron G 190 160 140 160 140 125 Nodular cast iron 50 40 45 35 High tempered resist. alloys, Fe based, annealed 300 E „ 35 25 30 20 , hardened 330 E S 1000 750 500 Aluminium alloy, Si < 13% S 250 200 170 Aluminium alloy, Si > 13% S 350 330 300 Copper alloy

Indexable Endmills

Cutter: WEX2025E

H37

"Wave Mill" Series

WEX Type

Recommended Cutting Conditions 16 mm

WEX3000 Series Cutter: WEX30325E

5 mm

Insert: AXMT170508PEER -

ISO

M K S N

Material

Chipbreaker

Cutting Data: ap = 5 mm, ae = 16 mm, dry

Coated Carbide

ACP100

ACP200

ACP300

ACK200

ACK300

ACM200

ACM300

„Diamond like Carbon“ Coated Carbide

DL1000

Feed Rate (mm/tooth) 0,12 0,25 0,35 0,12 0,25 0,35 0,12 0,25 0,35 0,12 0,25 0,35 0,12 0,25 0,35 0,12 0,25 0,35 0,12 0,25 0,35 0,05 0,15 0,25 Cutting Speed vc (m/min) Unalloyed steel, <0, 15%C, annealed 125 G 400 370 350 370 350 330 350 330 310 „ , <0, 45%C, annealed 190 G 300 270 250 270 250 230 250 230 210 „ , <0, 45%C, tempered 250 G 250 220 200 220 200 180 200 180 160 „ , <0, 75%C, annealed 270 G 200 170 150 180 160 140 160 140 120 „ , <0, 75%C, tempered 300 G 150 120 100 120 100 80 100 80 60 Low alloyed steel, annealed 180 G 280 250 230 250 230 210 230 210 190 „ , tempered 275 G 180 150 130 160 140 120 140 120 100 „ , tempered 300 G 160 130 110 140 120 100 120 100 80 „ , tempered 350 G 130 100 80 110 90 70 90 70 50 High alloyed and tool steel, annealed 200 G 250 220 200 220 200 180 200 180 160 „ , tempered 325 G 130 100 80 100 80 60 80 60 40 Stainless steel, ferritic/martensitic, annealed 200 E 185 165 135 165 150 120 Martensitic, tempered 240 EH 170 150 120 150 135 110 Austenitic, plunged 180 E 200 180 150 180 160 135 Grey cast iron G 300 270 250 270 250 230 Nodular cast iron G 200 170 150 170 150 130 High tempered resist. alloys, Fe based, annealed 300 E 50 30 45 25 „ , hardened 330 E 50 30 45 25 Aluminium alloy, Si < 13% S 1000 750 500 Aluminium alloy, Si > 13% S 250 200 170 Copper alloy S 350 330 300

Indexable Endmills

Recommended Values for Helical Milling and Ramping Helical Boring

Recommended Values for Helical and Plunging

≤ Min. Diameter ø

Center uncut portion cannot be removed by traverse cutting with the same cutter.

≥ Max. Diameter ø

Center uncut portion can be removed by traverse cutting with the same cutter.

Plunging

RMPX

Use at ≤ RMPX

Cutter External Diameter DC

10 12 14 16 18 20 22 25 28 30 32 35 40 50 63 80 100 125

WEX1000 (AXMT06...) Plunging Helical Work Diameter Max. RamMin. Max. ping Angle 16,0 18,0 2°30' 20,0 22,0 1°45' 24,0 26,0 1°25' 28,0 30,0 1°00' 32,0 34,0 0°45' 36,0 38,0 0°30'

WEX2000 (AX T12...) Helical Plunging Work Diameter Max. RamMin. Max. ping Angle

46,0

48,0

0°30'

60,0

62,0

0°25'

25,0 29,0 33,0 37,0 41,0 47,0 53,0 57,0 61,0

76,0 96,0 122,0

78,0 98,0 124,0

0°20' 0°15' 0°10'

77,0 97,0 123,0

27,0 31,0 35,0 39,0 43,0 49,0 55,0 59,0 63,0

1°40' 1°20' 1°10' 1°00' 0°50' 0°45' 0°45' 0°40' 0°35'

79,0 99,0 125,0

0°25' 0°20' 0°15'

WEX3000 (AX T17...) Helical Plunging Work Diameter Max. RamMin. Max. ping Angle

44,5 50,5 54,5 58,5 64,5 74,5 94,5 120,5 154,5

48,0 54,0 58,0 62,0 68,0 78,0 98,0 124,0 158,0

1°30' 1°10' 1°10' 1°00' 0°50' 0°45' 0°30' 0°20' 0°15'

The above recommended values are for a nose radius of 0,8 mm.

H38

For the Smooth and Reliable Cutting Action of Aluminium

"Wave Mill" Series

WAX Type

Overview

Based on our proven Wavemill design this new range of WAX cutters is capable of rough and finishing Aluminium Alloys and other Non Ferrous Metals. It is ideal for high productivity Aluminium machining to exacting tolerances in the Aircraft, Electronics, and Automotive industries. The award winning Auroracoat DLC (diamond like carbon) inserts resist chip adhesion and substantially increase both tool life and productivity when dry machining Aluminium helping customers boost compliance with ISO14001 accreditation standards

Advantages

l High Productivity

l Dry machining capability

with MQL system

l DLC (diamond like carbon) inserts l True 90 degree shoulder milling l Chip adhesion resistance

l Wide range of nose radius

Ramping (Slant Milling)

Maximum ramping angle (a max. max.) depends on cutter diameter. Minimum milling length (L min) is the ramping distance required to reach the maximum cutting depth (ap max) at the maximum ramping angle of that cutter. Minimum milling length (L) for any depth can be calculated by the equation below: L

ap tan RMPX

WAX3000 E/EL Type

(mm) Cutter Diameter Ramping Angle Depth- of Cut Milling Distance DC RMPX max. L min ap max. 20 8° 10 72 25 17° 10 33 32 12° 10 47 40 9° 10 64

(mm)

WAX3000 RS Type

(mm)

RMPX

Helical Milling

50 60 80 100 125

7° 5° 3° 3° 2°

10 10 10 10 10

82 115 191 191 287

Helical Milling Diameter

øD

Cutter Diameter DC 20 25 32 40 50 63 80 100 125

Indexable Endmills

Cutter Diameter Ramping Angle Depth- of Cut Milling Distance DC RMPX max. ap max. L min

(mm)

Milling Diameter øD Min. Max. 22 33 29 43 43 57 59 73 79 93 105 119 139 153 179 193 229 243

Maximum Allowable Spindle Speed Cutter Diameter DC 20 25 32 40 50 63 80 100 125

Spindle Revolution n (min-1) 14.000 29.000 25.000 23.000 20.000 18.000 16.000 14.000 13.000

Cutting Speed vc (m/min) 880 2.200 2.500 2.900 3.100 3.500 4.000 4.400 5.100

Recommended Cutting Conditions Work Material

Aluminum Alloy

Cutting Speed

600–1.200 m/min

Feed Rate

0,05–0,25 mm/tooth

H39

"Wave Mill" Series

WAX 3000 E/EL Type rake angle 16–18mm 90° Axial Radial rake angle

6° 19–25°

(Endmill) Short Type ”E” Long Type ”EL”

Body

(For inserts with nose radius ≤ 3,2 mm) Stock

Cat. No. WAX 3020 E -3.2 WAX 3025 E -3.2 3025 EL-3.2 WAX 3032 E -3.2 3032 EL-3.2 WAX 3040 E -3.2 3040 EL-3.2

l l l l l l l

Body

DMM 20 25 25 32 32 32 32

Dimensions (mm) LF 130 140 200 150 220 160 220

LH 60 60 60 70 70 70 70

LS 70 80 140 80 150 90 150

No.of teeth 1 2 2 2 2 3 3

Weight (Kg) 0,25 0,42 0,63 0,75 1,2 1,0 1,4

Dimensions (mm) LF 130 140 200 150 220 160 220

LH 60 60 60 70 70 70 70

LS 70 80 140 80 150 90 150

No.of teeth 1 2 2 2 2 3 3

Weight (Kg) 0,25 0,42 0,63 0,75 1,2 1,0 1,4

(For inserts with nose radius ≥ 4,0 mm) Stock

Cat. No. WAX 3020 E -4.0 WAX 3025 E -4.0 3025 EL-4.0 WAX 3032 E -4.0 3032 EL-4.0 WAX 3040 E -4.0 3040 EL-4.0

Indexable Endmills

DC 20 25 25 32 32 40 40

l l l l l l l

DMM 20 25 25 32 32 32 32

Inserts for WAX 3000 Type

Spare Parts Insert Screw

APMX RE

Insert Wrench

Applicable Endmill

H40

Carbide

20° S

INS

BFTX 0408

3,0

TRD 15

WAX 3000 E/EL

AECT 160404 PEFRA 160408 PEFRA 160412 PEFRA 160416 PEFRA 160420 PEFRA 160430 PEFRA 160432 PEFRA AECT 160440 PEFRA 160450 PEFRA

        

Dimensions (mm) H1

Cat. No.

DL1000

Application High Speed / Light cut General Purpose Roughing

DLC Coated

APMX INSL BS

        

18 16,4 18 16,4 18 16,4 17,5 16,4 17,5 16,4 17 16,4 17 16,4 16,5 16,4 16 16,4

0,4 0,8 1,2 1,6 2,0 3,0 3,2 4,0 5,0

5 5 5 5 5 5 5 5 5

4,4 4,4 4,4 4,4 4,4 4,4 4,4 4,4 4,4

l = Euro stock q = Delivery on request

1,4 1,0 0,6 0,5 0,5 0,7 0,5 0,5 0,4

 G58

Recommended Tightening Torque (N·m)

"Wave Mill" Series

WAX 4000 E/EL Type rake angle 22–24mm 90° Axial Radial rake angle

6° 19–25°

(Endmill) Short Type ”E” Long Type ”EL”

Body WAX WAX WAX

(For inserts with nose radius ≤ 3,2 mm) Cat. No.

Stock

4025E -3.2 4025EL-3.2 4032E -3.2 4032EL-3.2 4040E -3.2 4040EL-3.2

q q q q q q

Body WAX WAX WAX

DC 25 25 32 32 40 40

DMM 25 25 32 32 32 32

Dimensions (mm) LF 140 200 150 220 160 220

LH 60 60 70 70 70 70

LS 80 140 80 150 90 150

No.of teeth 1 1 1 1 2 2

Weight (Kg) 0,41 0,63 0,72 1,2 0,88 1,2

Dimensions (mm) LF 140 200 150 220 160 220

LH 60 60 70 70 70 70

LS 80 140 80 150 90 150

No.of teeth 1 1 1 1 2 2

Weight (Kg) 0,41 0,63 0,72 1,2 0,88 1,2

(For inserts with nose radius ≥ 4,0 mm) Cat. No.

Stock

4025E -4.0 4025EL-4.0 4032E -4.0 4032EL-4.0 4040E -4.0 4040EL-4.0

q q q q q q

DC 25 25 32 32 40 40

DMM 25 25 32 32 32 32

Spare Parts Insert Screw

APMX

Insert Wrench Applicable Endmill

DLC Coated K

20° S

INS

Carbide

BFTX 0509 N BFTX 0511 N

N N

AECT 220604 PEFRA 220608 PEFRA 220612 PEFRA 220616 PEFRA 220620 PEFRA 220630 PEFRA 220632 PEFRA AECT 220640 PEFRA 220650 PEFRA

q q q q q q q q q

5,0

TRD 20 TRD 20

Ø 25 – Ø 32 Ø 40 – Ø 125

Dimensions (mm) H1

Cat. No.

DL1000

Application High Speed / Light cut General Purpose Roughing

Indexable Endmills

Inserts for WAX 4000 Type

APMX INSL BS

q q q q q q q q q

24 24 24 24 24 23 23 22 22

0,4 0,8 1,2 1,6 2,0 3,0 3,2 4,0 5,0

6,35 6,35 6,35 6,35 6,35 6,35 6,35 6,35 6,35

6,0 6,0 6,0 6,0 6,0 6,0 6,0 6,0 6,0

21,8 21,8 21,8 21,8 21,8 21,8 21,8 21,8 21,8

1,5 1,2 0,8 0,4 0,5 0,6 0,4 1,2 0,4

 G59

H41

Wave Multi-Function Mill

WMM Type

Features

Utilising some of the design features, which made the Wave-Mill so successful, this multi-functional cutter, which utilizes standard wavy shaped inserts mounted radially and axially, performs a variety of operations. These include slotting, shoulder milling, ramping, pocketing, drilling, helical cutting etc and eliminates the need to stock a variety of application specific tools.

Advantages

Indexable Endmills

Multi-purpose Applications

l Multi-functional cutter efficiently performs a

number of cutting operations. l Excellent for ramping, helical cutting, and pocketing. l Uses standard inserts interchangeable with those used on other Wave-Mill cutters l Strong high rake inserts gives smooth cutting action. l Good dimensional stability thanks to long life inserts

l Slotting

l Ramping (Slant Milling)

GG25

C50

of Cutting teel ss stainles tool

oving Deep gro ormed rf e p can be asy chip E . y il s a e l remova

of Capable ess rec tapered of a cutting d hole re a prep

Tool Dia. : 25 mm Insert : APMT103504PDER (Grade : ACZ350) v c = 200 m/min, f t = 0,1 mm/tooth Axial ap: 15 mm, Radial ae: 25 mm, Air blow

Tool Dia. : 25 mm Insert : APMT 103504PDER (Grade : ACZ310) v c = 180 m/min, f t =0,12 mm/tooth Axial ap: 15 mm, R adial ae: 25 mm, Air blow

Tool Dia. : 25 mm Insert : APMT103504PDER (Grade : ACZ310) v c = 180 m/min, f t = 0,12 mm/tooth Axial ap: 15 mm, Radial ae: 25 mm, Air blow

l Pocketing

l Drilling

l Helical Cutting

C50

Material Carbon steel Stainless steel Type øD of mil (ex. C50) (ex. 10CrNiS189) (mm) ing

H42

Cast iron (ex. GG20)

Tool Dia. : 25 mm Insert : APMT103504PDER (Grade : ACZ350) Bore size : 25 mm, Depth : d=15 mm v c = 200 m/ min, f = 0.1 mm/ rev Step feed : 0,5 mm, Air blow

Aluminium alloy

80-120-160 80-100-120 70-150-180 200-300-500 0,05-0,20 0,05-0,15 0,05-0,20 0,1-0,15-0,2 0,05-0,12 0,05-0,10 0,05-0,12 0,05-0,10 0,05-0,18 0,05-0,12 0,05-0,18 0,05-0,10 ACZ330 ACZ350 ACZ310 DL1000 (H1) [vc =m/min, f t =mm/ tooth] [min.– optimum – max.]

p = To be replaced by new item

boring in of large times le b a p a C 1,8 r of 1,2– diamete iameter d r e the cutt pared pre without hole

chip of easy Capable d drilling n a l remova tool without e g dama

Recommended Cutting Conditions for WMM(H) 2000

—

Peripheral Inserts

DIN X5CrNi810

Tool Dia. : 25 mm Insert : APMT103504PDER (Grade : ACZ350) v c = 200 m/min, f t = 0.1 mm/tooth Axial ap : 15 mm, Radial ae : 2 5mm Air blow

Central Insert

Peripheral Insert

l Shoulder Cutting

ting with of pocke d from initial Capable l fee us latera continuo per r ta drilling o ess roc cutting p

Shoulder mil ing 20 ~ 26 f t Slotting Drilling Grade

l Insert Orientation of WMM Type Cutter

Tool Dia. : 25 mm Insert : APMT103504PDER (Grade : ACZ350) Bore size : 40 mm, Depth : d=30 mm v c = 300 m/ min, f = 0.1 mm/ rev Axial feed : t = 15 mm/pitch, Air blow

Recommended Cutting Conditions for WMM(H) 3000 Material Carbon steel Stainless steel Cast iron Aluminium Type øD of mil (ex. C50) (ex. 10CrNiS189) (ex. GG20) alloy (mm) ing vc — 80-120-160 80-100-120 70-150-180 200-300-500 Shoulder mil ing 0,05-0,25 0,05-0,20 0,05-0,25 0,1-0,15-0,2 32 ~ 40 f t Slotting 0,05-0,15 0,05-0,12 0,05-0,15 0,05-0,10 Drilling 0,05-0,20 0,05-0,18 0,05-0,20 0,05-0,10 Grade ACZ330 ACZ350 ACZ310 DL1000 (H1) [vc =m/min, f t =mm/ tooth] [min.– optimum – max.]

Recommended Tightening Torque (N·m)

"Wave Mill" Series

WMM (H) 2000 E/EL EW/ELW Type

WMM (H) 3000 E/EL EW/ELWType

WMMH …EW

WMM …E

DMM h7

WMM …E

APMX

DMM h7

APMX

Body

(Weldon shank type)

WMM 2020 EW WMM 2025 EW

WMM 2020 ELW WMM 2025 ELW

20 25

17 26

185 220

60 75

125 145

3 4

1 1

20 25

17 26

130 140

35 40

95 100

3 4

1 1

20 25

17 26

185 220

60 75

125 145

3 4

1 1

(Long type with weldon shank) p

(WMMH Standard type with coolant holes and weldon shank)

WMMH 2020 EW WMMH 2025 EW

WMMH 2020 ELW WMMH 2025 ELW

20 25

17 26

130 140

35 40

95 100

3 4

1 1

20 25

17 26

185 220

60 75

125 145

3 4

1 1

0,4 0,8 1,2 0,4 0,8 1,2 0,4 0,4

Radius

̶ ̶

̶ ̶ ̶

̶ ̶ p

PDER-H : Stronger cutting edge PDER-F : Ground insert for finishing PDFR-S : Round honed sharp cutting edge for aluminium

Spare Parts Screw

BFTX 02506 N

1,5

32 32

39 39

230 230

90 55

140 185

4 4

1 1

32 40

32 32

39 39

150 160

50 55

100 105

4 4

1 1

32 40

32 32

39 39

230 230

90 55

140 185

4 4

1 1

(Long type with weldon shank) p

WMMH 3032 EW WMMH 3040 EW

WMMH 3032 ELW WMMH 3040 ELW

32 40

32 32

39 39

150 160

50 55

100 105

4 4

1 1

32 40

32 32

39 39

230 230

90 55

140 185

4 4

1 1

(WMMH Long type with coolant holes and weldon shank) p

85°

DL1000

ACZ310

APMT 103504 PDER 103508 PDER 103512 PDER APMT 103504 PDER-H 103508 PDER-H 103512 PDER-H APET 103504 PDER-F APET 103504 PDFR-S

WMM 3032 ELW WMM 3040 ELW

3,5

Application High Speed / Light cut General Purpose Roughing

ACZ330

Cat. No.

Diamond Uncoated coated

Coated

WMM 3032 EW WMM 3040 EW

32 40

Inserts for WMM 3000 Series

ACZ350

Application High Speed / Light cut General Purpose Roughing

(Weldon shank type)

11°

85°

3,5

Cat. No. APMT 160508 PDER 160512 PDER 160516 PDER APMT 160508 PDER-H 160512 PDER-H 160516 PDER-H APMT 160520 PDER-H 160530 PDER-H 160540 PDER-H 160550 PDER-H 160560 PDER-H APET 160508 PDER-F APET 160504 PDFR-S 160508 PDFR-S

Diamond Uncoated coated

Coated

N N

̶ ̶

0,8 1,2 1,6 0,8 1,2 1,6 2,0 3,0 4,0 5,0 6,0 0,8 0,4 0,8

Radius

p p

̶ ̶

p p

Indexable Endmills

6,60

Inserts for WMM 2000 Series

(WMMH Standard type with coolant holes and weldon shank)

20 25

(WMMH Long type with coolant holes and weldon shank)

WMM 3032 EL WMM 3040 EL

(Long type)

Total Effective LS teeth teeth 100 4 1 105 4 1

11°

Dimensions (mm) DMM APMX LF LH 32 39 150 50 32 39 160 55

(Long type)

WMM 3032 E WMM 3040 E

DC 32 40

DL1000

WMM 2020 EL WMM 2025 EL

Stock

ACZ310

Cat. No.

6,60

WMM 2020 E WMM 2025 E

DC 20 25

ACZ330

Stock

Total Effective LS teeth teeth 95 3 1 100 4 1

ACZ350

Cat. No.

Dimensions (mm) DMM APMX LF LH 20 17 130 35 25 26 140 40

̶ ̶

Spare Parts Wrench

Screw

TRD 08

BFTX 03584

Wrench

3,0

TRD 15

APET--- S, uncoated grade “H1” for Aluminium

H43

Wave Repeater Mill

WRX Type

General Features The WRX Wave repeater end mill system features AXMT style inserts vertically mounted and positioned to provide a long continuous cutting edge suitable for deep shoulder milling. Designed to run at elevated feed rates the soft cutting action reduces cutting resistance, vibration and noise to substantially improve tool life and surface finish. Available with our new generation Super FF and Super ZX coated inserts for unbeatable performance. Product Range l WRX 2000 series with 12 mm inserts l WRX 3000 series with 17 mm inserts l Cutter Diameters - 20 mm (ap = 18 mm) to 100 mm (ap = 53 mm) l Special Order Options – WRX Cutter with integrated arbor Shell type with detachable head l Wide ISO Application Range – P/M/K/N classification

Advantages l Optimised insert positions reduce cutting resistance and vibration l Integral coolant improves chip flow l Primary chip slot for smooth and fast chip evacuation l Optimised insert pocket maximises rigidity l Bottom edge support improves tool life and cutting performance

Indexable Endmills

Special pocket shape

Lead groove

Axial insert supporting system

Vibration Comparison

Cutting resistance reduced by 30 %

Cutting Force Components:

Cutting Resistance (N)

Principle force

WRX

Feed force Back (+) force Back (–) force

Competitor

WRX Work Material: Tool: Cutting Conditions:

H44

Competitor C50 WRX2025RH27E25 v c = 100 m/min, f t = 0,15 mm/tooth ap = 25 mm, ae = 10 mm, Dry

 = Euro stock m = Japan stock

q = Delivery on request

Vibration Amplitude Vibration Amplitude

Cutting Resistance Comparison

Work Material: Tool: Cutting Conditions:

p = To be replaced by new item

Low Vibration Time

Time

C50 WRX3080RH53F32 v c = 150 m/min, f t = 0,15 mm/tooth ap = 25 mm, ae = 10 mm, Dry

Recommended Tightening Torque (N·m)

WRX 2000 Series with AXMT 12 mm inserts

No. No. Effecof of tive

Dimensions (mm)

LS teeth rows teeth 2

WRX2025RH18E25 l 25

25 130 45

WRX2025RH27E25 l 25

25 130 45

WRX2032RH18E32 l 32

32 140 50

WRX2032RH27E32 l 32

32 130 45

WRX2040RH18E40 q 40

40 160 40 120 10

WRX2040RH36E40 l 40

40 130 45

85 16

Stock

Body (Weldon Shank Type) Cat. No.

No. No. Effecof of tive

Dimensions (mm)

DC APMX DMM LF

LS teeth rows teeth

20 120 40

WRX2020RH36W20 q 20

20 130 45

WRX2025RH18W25 l 25

25 130 45

WRX2025RH27W25 l 25

25 130 45

WRX2032RH18W32 l 32

32 140 50

WRX2032RH27W32 l 32

32 130 45

WRX2040RH18W40 q 40

40 160 40 120 10

WRX2040RH36W40 l 40

40 130 45

85 16

Spare Parts (WRX 2000) Screw

Coated Carbide P P

     

    

Cat. No.

– Unable to produce

     m 

– – –

Example

2,0

WRX 20

Work Material

Insert Size

Cutting Direction Tool øD

Tool

TRDR 08 IP

– – –

    – – –

S S

Radius

   

– – – – – – – – – –

0,4 0,8 1,2 0,4 0,8 1,2 0,4 0,8 1,2 0,8 0,2 0,4 0,8

– – –

     

Application Examples

Wrench

Identification Details

K M

G - General type H - Strong cutting edge E - For stainless steel / exotic alloy EH - Strong edge for stainless steel / exotic alloy S - For aluminium alloy

Construction Machine Parts (USt.42-2) Sumitomo WRX2000 Weldon shank Insert AXMT Insert grade ACP200 Tool dia. (mm) 38,1 Total teeth 24 Effective teeth 4 Cutting speed 180 (m/min) Body

BFTX 0306 IP

– – –

Carbide DLC

Indexable Endmills

WRX2020RH18W20 l 20

Application High Speed / Light cut General Purpose Roughing

DL1000

20 130 45

ACM300

20 120 40

ACM200

WRX2020RH36E20 q 20

ACK300

WRX2020RH18E20 l 20

ACK200

ACP300

DC APMX DMM LF

ACP200

Cat. No.

Inserts (Same as for Wavemill WEX 2000 Type)

ACP100

Stock

Body (Cylindrical Shank Type)

27 W

Cutting Edge Inner Lengh Arbor Type coolant

25 Arbor Diameter

E - Straight Shank W - Weldon Shank F - Shell Type

 G49

Competitor Ø 38,1 18 mm PVD Type 38,1 16 4 137

Feed (mm/t) 0,09 0,1 Cutting Axial depth 38,1 38,1 of cut (mm) Data Radial width 3,2 3,2 of cut (mm) Coolant Wet Wet Tool life / Result Cutting edge 60 40 1,5 times longer tool life Benefits 30 % increased productivity

H45

WRX 3000 Series with AXMT 17 mm inserts

        l

Stock

Cat. No.

WRX3040RH27W40 q WRX3040RH40W40 l WRX3050RH27W40 q WRX3050RH53W40 l

DC APMX DMM LF 40 27 40 180 40 40 40 150 50 27 40 180 50 53 40 165

LH 60 120 6 65 85 9 60 120 8 75 90 12

2 3 2 4

3 3 4 3

Spare Parts (WRX 3000) Screw

Wrench

Indexable Endmills

3,0

BFTX 0409 IP

TRDR 15 IP

– – –

   

        

– – –

 

m m

– – –

N N

S S

DL1000

Carbide DLC

Cat. No. No. No. Effecof of tive LS teeth rows teeth

P P

Body (Weldon Shank Type) Dimensions (mm)

Coated Carbide P

ACM300

Application High Speed / Light cut General Purpose Roughing

ACM200

2 3 3 4 3

ACK300

3 2 3 2 4

ACK200

LH 65 85 6 60 120 6 65 85 9 60 120 8 75 90 12

ACP300

DC APMX DMM LF 40 32 150 40 27 40 180 40 40 40 150 50 27 40 180 50 53 40 165

l 32

WRX3032RH40E32 WRX3040RH27E40 WRX3040RH40E40 WRX3050RH27E40 WRX3050RH53E40

No. No. Effecof of tive LS teeth rows teeth

ACP200

Cat. No.

Inserts (Same as for Wavemill WEX 3000 Type)

Dimensions (mm)

ACP100

Stock

Body (Cylindrical Shank Type)

      m  m     

– – – – – – – – – – – – – – – –

– – –

Radius

RE 0,8 0,4 0,8 1,2 1,6 2,0 3,0 0,8 1,2 0,4 0,8 1,2 1,6 2,0 3,0 0,8 0,2 0,4 0,8

     

– Unable to produce

L – Low cutting force G – General type H – Strong cutting edge E – For stainless steel EH– Strong edge for stainless steel S – For aluminium * Cutter body modification is required.

Application Examples Example 1

Work Material

Automotive Component / Cast Iron

Example 2

Competitor Sumitomo WRX3000 Type Ø 50 Integrated Arbor Insert AXMT 18 mm Tool Insert grade PVD Type ACK300 Tool dia. (mm) 50 50 Total teeth 15 12 Effective teeth 3 3 Cutting speed 78 78 (m/min) Feed (mm/t) 0,13 0,13 Cutting Axial depth 45 45 of cut (mm) Data Radial width 5 5 of cut (mm)

Work Material

Body

Result Benefits

H46

 = Euro stock m = Japan stock

Coolant Tool life / Cutting edge

Dry

500 min

300 min

Body Insert Tool Insert grade Tool dia. (mm) Total teeth Effective teeth Cutting speed (m/min) Feed (mm/t) Cutting Axial depth of cut (mm) Data Radial width of cut (mm) Coolant Tool life / Result Cutting edge

1,7 times longer tool life

q = Delivery on request

p = To be replaced by new item

Machine Parts / Stainless Steel

Benefits

 G49

Sumitomo

Competitor

WRX3040RH40E40

Ø 40

AXMT ACP300 40 9 3

18 mm PVD Type 40 6 2

125

0,2

Wet

5 ~ 10

Stable machining, double tool life with no breakage

Recommended Tightening Torque (N·m)

Wave Repeater Mill

WRX Type Chipbreaker Selection L

Aluminium S

Feature

Low cutting force

General purpose

Strong cutting edge

E type for smooth cutting

Strong cutting edge

Sharp cutting edge

2000 Type Figure

—

28°

20°

17°

27°

20°

5°

14°

8°

30°

Work Material

Steel, Cast Iron

Chipbreaker Type

3000 Type Figure Application

25°

Light cut, low rigidity milling and less burrs

Ramping (Slant Milling)

General to Interrupted milling

Stainless Steel

Roughing, heavy interrupted and hardened steel milling

Light cutting to general purpose

WRX 2000 Typ WRX 3000 Typ 20 4° 25 2° 32 1°30’ 40 1° 2° 50 0°30’ 1° 63 0°30’ 80 0°30’ 100 Not possible

P Low alloyed steel

High alloyed and tool steel Stainless steel, ferritic/martensitic

< 0,15% C, annealed < 0,45% C, annealed < 0,45% C, tempered < 0,75% C, annealed < 0,75% C, tempered

125 190 250 270 300

annealed

180

tempered

275

tempered

300

tempered

350

annealed

200

tempered

325

annealed

200

M Stainless, martensitic

tempered

240

Stainless, austenitic

plunged

180

K S

Gray cast iron Nodular cast iron Exotic alloys (Resistant alloys, Ti + Ni alloys)

Aluminum alloy Copper alloy

180

GGG

250

Fe based, annelaed

200

hardened

280

Si < 13% Si ≥ 13%

Grades (optimum grade in bold letters) ACP 100 ACP 100 ACP 100 ACP 100 ACP 100 ACP 100 ACP 100 ACP 100 ACP 100 ACP 100 ACP 100

ACK 200 ACK 200 ACK 200 ACK 200

ACP 200 ACP 200 ACP 200 ACP 200 ACP 200 ACP 200 ACP 200 ACP 200 ACP 200 ACP 200 ACP 200 ACP 200 ACP 200 ACM 200 ACK 300 ACK 300 ACK 300 ACK 300 DL 1000 DL 1000 DL 1000

Chip Breaker

Tool: WRX 3050 RH53 F22, DC = 50 mm, ap = 50 mm

ACP L-G 300 ACP L-G 300 ACP L-G-H 300 ACP L-G-H 300 ACP L-G-H 300 ACP G-H 300 ACP G-H 300 ACP G-H 300 ACP G-H 300

Recommended cutting speed and feed / tooth according to width of cut ( ae /DC ) - must be adjusted to actual machine and workpiece conditions. vc

10% ft

25% ft

> 50% ft

min. Optimum max. min. Optimum max. min. Optimum max. min. Optimum max. min. Optimum max. min. Optimum max. 170 – 215 – 240 0,21 – 0,28 – 0,35 160 – 195 – 220 0,16 – 0,21 – 0,26 130 – 160 – 180 0,08 – 0,10 – 0,13 160 – 195 – 220 0,21 – 0,28 – 0,35 140 – 175 – 190 0,16 – 0,21 – 0,26 110 – 140 – 160 0,08 – 0,10 – 0,13 140 – 180 – 200 0,19 – 0,26 – 0,32 130 – 165 – 180 0,14 – 0,19 – 0,24 100 – 130 – 140 0,08 – 0,10 – 0,13 140 – 170 – 190 0,19 – 0,26 – 0,32 120 – 155 – 170 0,14 – 0,19 – 0,24 100 – 130 – 140 0,07 – 0,10 – 0,12 130 – 165 – 180 0,19 – 0,26 – 0,32 120 – 150 – 170 0,14 – 0,19 – 0,24 100 – 120 – 130 0,07 – 0,10 – 0,12 130 – 165 – 180 0,18 – 0,24 – 0,30 120 – 150 – 170 0,13 – 0,18 – 0,22 100 – 120 – 130 0,07 – 0,09 – 0,11 130 – 160 – 180 0,17 – 0,23 – 0,28 120 – 145 – 160 0,12 – 0,16 – 0,20 100 – 120 – 130 0,07 – 0,09 – 0,11 110 – 140 – 160 0,16 – 0,22 – 0,27 100 – 130 – 140 0,11 – 0,15 – 0,19

90 – 110 – 120 0,07 – 0,09 – 0,11

100 – 130 – 140 0,16 – 0,21 – 0,26 100 – 120 – 130 0,11 – 0,15 – 0,19

80 – 100 – 110 0,06 – 0,08 – 0,10

G-H

70 – 85 – 90

0,15 – 0,21 – 0,26

60 – 80 – 90

0,11 – 0,14 – 0,18

60 – 70 – 80

0,06 – 0,08 – 0,10

G-H

30 – 35 – 40

0,14 – 0,19 – 0,24

30 – 35 – 40

0,10 – 0,14 – 0,17

20 – 30 – 30

0,06 – 0,08 – 0,10

ACP L-G-H 300 ACP L-G-H 300 ACM L-G 300

Indexable Endmills

Steel, carbon steel

Property, Condition

Hardness (HB)

Work Material

Aluminium alloy and non-ferrous metal

Max. Ramping Angle

Tool Diameter

Recommended Cutting Conditions ISO

Heavy interrupted machining

120 – 150 – 170 0,15 – 0,20 – 0,25 110 – 135 – 150 0,11 – 0,14 – 0,18

90 – 110 – 120 0,07 – 0,09 – 0,11

100 – 125 – 140 0,16 – 0,22 – 0,27

90 – 115 – 130 0,12 – 0,16 – 0,20

80 – 100 – 110 0,07 – 0,10 – 0,12

80 – 95 – 110 0,15 – 0,20 – 0,25

70 – 85 – 90

60 – 70 – 80

0,11 – 0,14 – 0,18

0,06 – 0,08 – 0,10

G-H

190 – 240 – 270 0,19 – 0,26 – 0,32 180 – 220 – 240 0,14 – 0,19 – 0,24 140 – 170 – 190 0,09 – 0,12 – 0,15

G-H

140 – 170 – 190 0,16 – 0,21 – 0,26 120 – 155 – 170 0,12 – 0,16 – 0,20 100 – 130 – 140 0,07 – 0,10 – 0,12

L-G

40 – 45 – 50

0,12 – 0,16 – 0,21

30 – 40 – 45

0,08 – 0,11 – 0,14

30 – 35 – 40

0,07 – 0,09 – 0,11

L-G

15 – 20 – 25

0,10 – 0,14 – 0,17

10 – 15 – 20

0,07 – 0,10 – 0,12

10 – 15 – 20

0,05 – 0,07 – 0,09

510 – 635 – 710 0,23 – 0,31 – 0,38 460 – 580 – 640 0,17 – 0,22 – 0,28 390 – 485 – 540 0,08 – 0,12 – 0,14

150 – 190 – 210 0,19 – 0,25 – 0,32 140 – 175 – 190 0,14 – 0,18 – 0,23 130 – 165 – 180 0,08 – 0,10 – 0,13

320 – 405 – 450 0,15 – 0,21 – 0,26 300 – 370 – 410 0,13 – 0,16 – 0,22 240 – 300 – 330 0,07 – 0,10 – 0,12

- Dry machining is recommended (air cooling) - if lubricant is used, we recommend CVD coated grades (ACP100 / ACK200) or tough PVD grades (ACP300 / ACK300). - Insert geometry: L type for low cutting forces, thinly coated components. G type for general application, H type offers high cutting edge stability for rough and heavy cutting conditions.

H47

Wave Ball Mill” for Roughing

WBMR Type

Features

Particularly suitable for die mold machining the WBMR replaceable insert ball nose endmill efficiently roughs complex profiles. Its high feed rate capability is a direct result of a sharp cutting edge which is maintained during the cutting cycle by the special cemented carbide substrate working in parallel with the ultra hard ZX coating.

Advantages

l Wave shaped cutting edge l Economical M class insert l Precise clamping

l High feed rate capability

Chipbreaker (Nick type) for r= 25 radial insert ZNMT 4310250-N

Indexable Endmills

l Anti-Rotational Mechanism WBMR (D=25 mm) Competitor’s

Insert seat

1 Back component

Feed component Vertical component

Insert setting

Cutting Conditions (Shoulder milling, downcut) v c = 200 m/min, f t = 0.15 mm/tooth Axial ap: 5 mm, Radial ae: 5 mm Work Material : C50

Application Example

l Cold Molding Die

WBMR 2200S (ø 20 mm) Insert Grade : ACZ350

Material Carbon steel Condition (A)

Stainless, Alloy steel Cast iron (Below HRC25) (Below HRC45) Die steel etc.

vc 200-250-300100-150-200 50-80-100 100-120-150 f t 0,1-0,2-0,3 0,1-0,2-0,3 0,1-0,15-0,2 0,2-0,3-0,4

(2 teeth)

H48

l = Euro stock = Japan stock

Cutting Length (m)

Cutting Conditions (Shoulder milling, downcut) v c = 100 m/min, f t = 0.15 mm/tooth Axial ap: 5mm, Radial ae: 5 mm Work Material : X 40 CrMoV 5-1(HRC45)

WBMR 2300M (ø 30 mm) Insert Grade : ACZ350

<Results> Wave ball (ø30mm) could cut without chattering while other manufacturer‘s products could not cut at all due to chattering.

Cutting Conditions : n = 500 rpm, v f = 35 mm/min Depth of Cut : 5 mm Dry cut

Recommended Cutting Conditions

(4 teeth)

Material Carbon steel Condition (A) (B)

[vc =m/min, f t =mm/ tooth] [min.– optimum – max.]

Without chipping

(Cr-Mo steel + Stellite-overlay)

Cutting Conditions : n = 2200 rpm, v f = 500 mm/min Depth of Cut : 0,3–2 mm Non-water soluble cutting oil

Recommended Cutting Conditions

0,2 0,15 0,1 0,05 0

Chipping

l Injection Molded Part

<Results> Flank wear after continuous cutting for seven hours was less than other manufacturer‘s product. Stable cutting was observed.

Work Material : X 155 CrVMo 12 1

Circumferential movement of the insert caused by cutting forces is controlled by guide faces A, B & C, so as to allow stable cutting.

l Insert Life 0,3 Competitor’s WBMR (D=25 mm) 0,25 Largest Flank Wear (mm)

l Cutting Resistance Cutting Resistance (kN)

Performance

Stainless, Alloy steel Cast iron (Below HRC25) (Below HRC45) Die steel etc.

vc 200-250-300100-150-200 50-80-100 100-120-150 f t 0,1-0,2-0,3 0,1-0,2-0,3 0,1-0,15-0,2 0,2-0,3-0,4 vc 160-200-240 80-120-160 40-60-80 80-100-120 f t 0,1-0,2-0,3 0,1-0,2-0,3 0,1-0,15-0,2 0,2-0,3-0,4 [vc =m/min, f t =mm/ tooth] [min.– optimum – max.]

q = Delivery on request

Recommended Tightening Torque (N·m)

Wave Ball Mill” for Roughing

20–47mm

Rake Radial Angle Axial

DC = 40–50

Body (Short and middle length type, 2 teeth) Cat. No.

Stock

WBMR 2200 S 2200 M 2200 MW WBMR 2250 S 2250 M 2250 MW WBMR 2320 S 2320 M 2320 MW WBMR 2400 S 2400 M WBMR 2500 S 2500 M

l l l l l l l l l q q q q

APMX

DMM h7

DC = 40–50

APMX

LU APMX

DC = 20–32

30–69mm

Dimensions (mm) DC DMM APMX LH LS LU 20 25 20 60 80 40 20 25 20 60 140 40 20 25 20 60 140 40 25 32 23 70 80 50 25 32 23 73 147 50 25 32 23 73 147 50 32 32 31 80 80 60 32 32 31 85 155 60 32 32 31 85 155 60 40 42 35 100 100 40 42 35 180 100 50 42 47 100 100 50 42 47 180 100 -

DMM h7

LU APMX

DC = 20–32

-10°

DMM h7

Rake Radial Angle Axial

WBMR 2000 L Type DMM h7

WBMR 2000 Type

Body (Extra long type, 4 teeth) LF 140 200 200 150 220 220 160 240 240 200 280 200 280

Cat. No.

Stock

WBMR 2200 LL 2200 LLW WBMR 2250 LL 2250 LLW WBMR 2320 LL 2320 LLW WBMR 2400 LL 2400 LLW WBMR 2500 LL 2500 LLW

l l l l l l

LL:

q q

Dimensions (mm) DC DMM APMX LH LS LU 20 25 30 80 170 40 20 25 30 80 170 40 25 32 38 100 200 50 25 32 38 100 200 50 32 32 44 120 230 60 32 32 44 120 230 60 40 42 50 250 100 40 42 50 250 100 50 42 69 250 100 50 42 69 250 100 -

LF 250 250 300 300 350 350 350 350 350 350

Extra long type with cylindrical shank

LLW: Extra long type with Weldon shank

Short type with cylindrical shank Middle length type with cylindrical shank

S: M:

MW: Middle length type with Weldon shank

 

 18,00 9,76 4,76 10,0  20,00 7,50 4,37 10,0

     



m m m

Dimensions (mm) L

7,94 3,18 22,50 12,20 5,70 23,00 9,38 5,56 9,53 3,97 29,00 15,62 7,15 30,00 12,00 6,70 9,53 3,97 36,00 19,50 6,70 9,53 3,97 43,00 25,70 10,15 43,00 25,70 10,15 12,7 4,76

12,5 12,5 16,0 16,0 20,0 25 25 -

Fig.

No. of Applicable Endmill teeth

1 2 3 1 2 3 1 2 3 4 3 4 5 3

1 1 2 1 1 2 1 1 2 2 2 2 2 2

Fig. 2

WBMR 2200

Fig. 3

WBMR 2250

RE Fig. 4

WBMR 2320

WBMR 2400

Fig. 5

WBMR 2500

ACK300

ZNMT 1804100-C 2004100-S SPMT 070308 ZNMT 2205125-C 2305125-S SPMT 09T308 ZNMT 2907160-C 3006160-S SPMT 09T308 ZNMT 3608200 SPMT 09T308 ZNMT 4310250 4310250-N SPMT 120408

Fig. 1

ACP300

Cat. No.

Coated Carbide

Indexable Endmills

Application High Speed / Light cut General Purpose Roughing

ACP200

Inserts

Spare Parts Screw

Wrench

Wrench Applicable Endmill

BFTX 0307N BFTX 0409N BFTX 0511N BFTX 0407N BFTX0619N BFTX 0409N

2,0 3,4 5,0 3,0 7,5 3,4

TRX10 – – – – –

– TRD15 TRD20 TRD15 TRD25 TRD15

WBMR 2200, WBMR 2200 LL WBMR 2250, WBMR 2250LL WBMR 2320, WBMR 2320LL WBMR 2320LL WBMR 2400, WBMR 2500, WBMR 2400LL, WBMR 2500LL WBMR 2500LL

H49

Wave Ball Mill for Finishing

WBMF Type

Features

The outstanding results obtained from this finishing cutter are due to the combination of its large sigmoid blade and precise clamping system making it extremely rigid ! The WBMF achieves an excellent machined finish greatly reducing hand finishing and polishing operations.

Advantages

l Unique rigid clamping system l Large sigmoid blade

l Smooth cutting action

l High quality machined surface

l Ultra hard ZX coated cutting edge

Indexable Endmills

New clamping system excellent index repeatability of less than 0,003 mm.

New grade ACZ120 Ultra hard ZX coating and K01 fine grain substrate provide long tool life.

Radius form accuracy less than 0,015 mm Optimized cutting edge geometry minimizes cutting force and gives excellent surface roughness.

Application Example

l Bumper Moulding Die

Work Material : C55

WBMF1200M (ø20mm) Insert : ZPGU2471100 Grade : ACZ120

H50

l = Euro stock q = Delivery on request

l Bumper Moulding Die <Results> Surface roughness after continuous cutting for twelve hours was better than other manufacturer‘s product. Less width of flank wear was observed.

Cutting Conditions vc = 88 m/min v f = 700 mm/min ( f t = 0,25 mm/tooth) Width of Cut : 0,5 mm Depth of Cut : 0,5 mm Dry

Work Material : C50

WBMF1200M (ø20mm) Insert : ZPGU2471100 Grade : ACZ120

<Results> Smooth cutting and good surface finish after continuous cutting for eight hours

Cutting Conditions vc = 190 m/min v f = 1200 mm/min ( f t = 0,21 mm/tooth) Width of Cut : 0,2 mm Depth of Cut : 0,2 mm Dry

Recommended Tightening Torque (N·m)

Wave Ball Mill for Finishing

WBMF 1000 Type Rake Radial Angle Axial

0,1–0,4mm

0°

DMM h6

APMX

Body Cat. No.

Stock

WBMF 1100 S 1100 M 1100 L WBMF 1120 S 1120 M 1120 MM12N 1120 L WBMF 1160 S 1160 M 1160 MM12N 1160 L WBMF 1200 S 1200 M 1200 MM20N 1200 L WBMF 1250 S 1250 M 1250 L WBMF 1300 S 1300 M 1300 L

l q q

l q

Dimensions (mm) DC DMM APMX LH LS LU LF 10 16 9 30 70 17 100 10 16 9 35 95 17 130 10 16 9 50 130 17 180 12 16 10,5 40 70 19,5 110 12 16 10,5 40 110 19,5 150 12 12 10,5 40 110 19,5 150 12 16 10,5 60 140 19,5 200 16 20 12 50 80 25,5 130 16 20 12 50 130 25,5 180 16 16 12 50 130 25,5 180 16 20 12 70 150 25,5 220 20 25 15 60 80 32 140 20 25 15 60 140 32 200 20 20 15 60 140 32 200 20 25 15 80 170 32 250 25 32 18,5 70 80 36 150 25 32 18,5 73 147 36 220 25 32 18,5 100 200 36 300 30 32 22,5 80 80 43 160 30 32 22,5 85 155 43 240 30 32 22,5 120 230 43 350

Indexable Endmills

S : Short type M : Middle length type L : Long type

Inserts DC±0,02

Application Coated P High Speed / Light cut General Purpose Roughing

RE±0,015

APMX

Cat. No.

ACZ120

ZPGU 1551050 ZPGU 1856060 ZPGU 2061080 ZPGU 2471100 ZPGU 2876125 ZPGU 3486150

     

10 12 16 20 25 30

Dimensions (mm) L

APMX

15,6 9 18 10,5 20,5 12 24,5 15 28,5 18,5 34,4 22,5

Applicable Endmill

5,1 5,0 WBMF1100 5,6 6,0 WBMF1120 6,1 8,0 WBMF1160 7,1 10,0 WBMF1200 7,6 12,5 WBMF1250 8,6 15,0 WBMF1300

Spare Parts Screw

Wrench Applicable Endmill 3,4 3,4 5,0 7,5 7,5 7,5

TRD15 TRD15 TRD20 TRD25 TRD25 TRD25

WBMF1100 WBMF1120 WBMF1160 WBMF1200 WBMF1250 WBMF1300

Recommended Cutting Conditions Material Condition øD 10~30

Alloy steel Carbon steel Stainless, (Below HRC25) (Below HRC45) Die steel etc.

Cast iron

vc 200–250–300 100–150–200 50–80–100 100–120–150 ae f t 0,1–0,2–0,3 0,1–0,2–0,3 0,1–0,15–0,2 0,2–0,3–0,4

BFTG0408F BFTG0409F BFTG0513F BFTG0617F BFTG0621F BFTG0825F

H51

Wave Radius Mill

Multi Purpose Endmills with Polygon Inserts

WRCX 08000/10000 E Type

5,0 mm

(WRCX 08000)

(WRCX 10000)

DCX

DMM h7

Shank Type with Small Diameter Inserts

4,0 mm

E _ : Cylindrical straight shank type ES : Short type with straight shank EM : Middle length type with straight shank EL : Long type with straight shank

APMX

Axial rake angle: Radial rake angle:

Body

– 3° 0 – 35°

Spare Parts

Cat. No.

Stock

WRCX 08012 ES 08012 EM WRCX 08016 ES 08016 EM WRCX 08020 ES 08020 EM 08020 EL WRCX 08025 ES 08025 EM 08025 EL WRCX 10025 ES 10025 EM 10025 EL WRCX 10032 ES 10032 EM 10032 EL

l l l l l l l l l l l l l l l l

Dimensions (mm) No. of Axial DCX DMM DN APMX LF LH LS teeth Rake 12 12 9,4 4 110 40 70 1 -3° 12 12 9,4 4 150 70 80 1 16 16 14 4 120 50 70 1 -3° 16 16 14 4 150 70 80 1 20 20 18 4 130 50 80 2 -3° 20 20 18 4 180 100 80 2 20 20 18 4 250 130 120 2 25 25 21 4 130 50 80 3 -3° 25 25 21 4 180 100 80 3 25 25 21 4 250 130 120 3 25 25 21 5 130 50 80 2 -3° 25 25 21 5 180 100 80 2 25 25 21 5 250 130 120 2 32 32 28 5 130 50 80 3 -3° 32 32 28 5 200 120 80 3 32 32 28 5 300 180 120 3

Radial Helical Boring Plunging a max. Rake øB Standard

-35°

0°30ʹ

-10°

24 - 4

5°30ʹ

-3°

32±7

13°

0°

42±7

8°20ʹ

0°

40±8

13°10ʹ

0°

54±8

BFTX 02505 IP 1,5

TRDR 08 IP

BFTX 02506 IP 1,5

TRDR 08 IP

BFTX 03584 IP 3,0

TRDR 15 IP

8°

Inserts K

Fig. 1

N K

   

   l

    

Dimensions (mm)



3,0 3,18

8 10 10 10

3,0 3,5 3,5 5,0

S 3,18 3,97 3,97 3,97

QPMT... : Standard 16 cornered polygon type QPMT...- H: Stronger cutting edge type

Fig. 1 1 1 1 2

Applicable Endmill

IC Fig. 2

WRCX 08000 E WRCX 10000 E

90°

DL1000

ACK300

ACK200

K P

ACP300

QPMT 080330 PPEN 080330 PPEN-H QPMT 10T335 PPEN 10T335 PPEN-H QPET 10T350 PPFR-S

ACP200

Cat. No.

Uncoated Diamond Carbide Coated K N N

Coated Carbide

ACP100

Indexable Endmills

Application High Speed / Light cut General Purpose Roughing

QPET...- S: Polished round insert for non-ferrous material

Recommended Cutting Conditions

[vc = m/min, f t = mm/ tooth] [min.– optimum – max.]

Alloy steel Stainless steel Cast iron Material Carbon steel (ex. C40 ~ C50) (Below HRC40) (ex. X10CrNiS18-9) (ex. GG20) Gra de øD ACP100, ACP200 ACP100, ACP200 ACP200, ACP300 ACK200, ACK300 (mm) 12–32

H52

vc ft

80–120–160 0,1–0,3–0,4

60–100–140 0,1–0,2–0,3

l = Euro stock q = Delivery on request

60–100–120 0,1–0,15–0,2

60–80–120 0,1–0,2–0,3

Non-ferrous material DL1000, H1 200–500–1000 0,1–0,2–0,3

 G19

Recommended Tightening Torque (N·m)

Exchangeable Head Endmills

WRCX 08000 M Type 4,0 mm

WRCX 10000/12000 M Type Modular Type

(WRCX 08000M)

High efficiency multi purpose endmills L11

5,0 mm

6,0 mm

(WRCX 10000M)

(WRCX 12000M)

High efficiency multi purpose endmills L11

CRKS DCON

DCX

DCON

DCX

CRKS

LS2 LF

OAL

LS2

Axial rake angle: Radial rake angle:

Heads

0° -3°

OAL

H Axial rake angle: Radial rake angle:

Heads

For insert type : QPMT 0803

Dimensions (mm) No. of Cat. No. Stock DCX DCON CRKS OAL LF LS2 LS L11 H teeth WRCX 08020M10Z2 l 20 10,5 M10 49 30 5 19 8 15 2 WRCX 08025M12Z3 l 25 12,5 M12 56 35 5 21 10 19 3

For insert type : QP T 10T3

Cat. No. WRCX 10025M12Z2 10028M12Z3 WRCX 10030M16Z3 10032M16Z3

Inserts are not included.

0° -3°

Dimensions (mm) No. of Stock DCX DCON CRKS OAL LF LS2 LS L11 H teeth l 25 12,5 M12 56 35 5 21 10 19 2 28 12,5 M12 56 35 5 21 10 19 2 30 17,0 M16 63 40 5 23 10 24 3 l 32 17,0 M16 63 40 5 23 10 24 3 Inserts are not included.

Heads

For insert type : QP T 1204

Dimensions (mm) No. of Cat. No. Stock DCX DCON CRKS OAL LF LS2 LS L11 H teeth WRCX 12040M16Z4 q 40 17,0 M16 63 40 5 23 10 24 4

Inserts are not included.

Inserts K K

Fig. 1

RE IC

   

   l

   

 



Dimensions (mm) IC

3,0 3,18

8 10 10 10 12 12 12

QPMT... : 16 corner insert for general purpose application QPMT...- H: 16 corner insert with strong cutting edge

3,0 3,5 3,5 5,0 4,0 4,0 6,0

S 3,18 3,97 3,97 3,97 4,76 4,76 4,76

Applicable Endmill

Fig. 1 1 1 1 2 1 1 2

WRCX 08000 M

Fig. 2

90°

WRCX 10000 M

   

DL1000

ACK300

ACK200

ACP300

ACP200

QPMT 080330 PPEN 080330 PPEN-H QPMT 10T335 PPEN 10T335 PPEN-H QPET 10T350 PPFR-S QPMT 120440 PPEN 120440 PPEN-H QPET 120460 PPFR-S

Indexable Endmills

Cat. No.

Uncoated Diamond carbide Coated K N N

Coated Carbide

ACP100

Application High Speed / Light cut General Purpose Roughing

WRCX 12000 M

QPET...- S: Round insert with sharp cutting edge for aluminium

Identification Details

WRCX

020

M10

Cutter Type

Insert Size

Diameter

Mounting Screw

No. of Teeth

Spare Parts Screw

 H5

Spare Parts Wrench

Screw

Wrench

Applicable Endmill BFTX 02506 IP

1,5

TRDR 08 IP

WRCX 08020M – WRCX 08025M

Applicable Endmill BFTX 03584 IP BFTX 0409 IP

3,0 3,0

TRDR 15 IP TRDR 15 IP

WRCX 10025M – WRCX 10032M WRCX 12040M

H53

Wave Radius Mill

Milling of steel, stainless steel, cast iron and exotic alloys

RSX(F)08000/10000/12000ES Shank Type

Rake Radial -5°– -8° Angle Axial 10°

Body (RSX...ES, Standard)

4,0 mm

5,0 mm

6,0 mm

(08000ES)

(10000ES)

(12000ES)

Body (RSXF...ES, Fine Pitch)

Dimensions (mm) Stock Cat. No. DCX DMM DN LH LS RSX 08020 ES  20 20 16,9 30 70 08025 ES  25 25 21,9 40 80 RSX 10025 ES  25 25 20,3 50 80 10032 ES  32 32 27,1 50 80 RSX 12032 ES  32 32 25,6 50 80

LF 100 120 130 130 130

No. of Weight teeth (kg)

2 3 2 3 2

0,3 0,4 0,4 0,7 0,7

Cat. No.

Stock

RSXF08020 ES 08025 ES RSXF10025 ES 10032 ES RSX 12032 ES

    

Dimensions (mm) DCX DMM DN LH LS 20 20 16,9 30 70 25 25 21,9 40 80 25 25 20,3 50 80 32 32 27,1 50 80 32 32 25,6 50 80

No. of Weight

LF teeth (kg) 100 3 0,3 120 4 0,4 130 3 0,4 130 4 0,7 130 3 0,7

Inserts Application

Grade

Indexable Endmills

RDET 0803M0EN G 0803M0EN H RDET 10T3M0EN G 10T3M0EN H RDET 1204M0EN G 1204M0EN H

IC±0,025

Dimens.

l l l l l l l l l l l

l l l l l l

8 3,18 RSX(F) 08000ES 8 3,18 10 3,97 RSX(F) 10000ES 10 3,97 12 4,76 RSX(F) 12000ES 12 4,76

ACP200

Cat. No.

K ACM300

P M

ACM200

Roughing

ACM100

P M

ACK300

General Purpose

IC±0,025

High Speed/Light Cut

Applicable Cutters

Spare Parts Applicable Cutters RSX(F) 08000ES RSX(F) 10000ES RSX(F) 12000ES

S±0,025

Cutting Edge Cross Section

G - Type

H - Type M0: IC is metric

Identification Details Wrench

TRDR08IP TRDR15IP

Screw

BFTX02506IP BFTX03584IP BFTX0409IP

RSX

025

1,5 3,0 3,0

Cutter Series

Fine Pitch Type

Insert Size

Cutter Diameter

Endmill Type

Hardness (HB) 180–280 180–280 200 200–330 200 230–270 330 250 250–350 (Rm400) (Rm1050)

Cutting Speed vc (m/min) 100–160–200 100–140–180 150–180–200 80–120–180 150–180–200 80–120–180 60–100–160 80–120–160 20–30– 40 60–80–100 40–50–60

Recommended Cutting Conditions ISO

P M K S

H54

Work Material Carbon Steel Alloy Steel Cr Stain- Based less Cr-Ni Steel Based

Ferritic Martensitic Austenitic Austenitic, ferritic Precipitation hardening

Cast Iron Heat resistant alloy Ni based material Pure Titanium Titanium α + β alloy system l = Euro stock m = Japan stock

Min.-Optimum-Max.

 G20/G21

Grade ACP200 ACP200 ACM300 ACM300 ACM300 ACM200 ACM200 ACK300 ACM100 ACM200

Recommended Tightening Torque (N·m)

Exchangeable Head Endmills

RSX(F)08000/10000/12000 M Modular Type

Rake Radial -5°– -8° Angle Axial 10°

4,0 mm

5,0 mm

6,0 mm

(08000ES)

(10000ES)

(12000ES)

 H5 Body (RSX...M, Standard)

Body (RSXF...M, Fine Pitch) Dimensions (mm) No. of Weight DCX DCON CRKS OAL LF LS2 LS L11 H Teeth (kg) RSXF 08020M10Z3  20 10,5 M10 49 30 5 19 8 15 3 0,1 08025M12Z4  25 12,5 M12 56 35 5 21 10 19 4 0,1 08032M16Z5  32 17,0 M16 63 40 5 23 10 24 5 0,2 RSXF 10025M12Z3  25 12,5 M12 56 35 5 21 10 19 3 0,1 10032M16Z4  32 17,0 M16 63 40 5 23 10 24 4 0,2 RSXF12032M16Z3  32 17,0 M16 63 40 5 23 10 24 3 0,2 12040M16Z4  40 17,0 M16 63 40 5 23 10 24 4 0,3 Stock

Stock

Dimensions (mm) No. of Weight Cat. No. DCX DCON CRKS OAL LF LS2 LS L11 H Teeth (kg) RSX 08020M10Z2  20 10,5 M10 49 30 5 19 8 15 2 0,1 08025M12Z3  25 12,5 M12 56 35 5 21 10 19 3 0,1 08032M16Z4  32 17,0 M16 63 40 5 23 10 24 4 0,2 RSX 10025M12Z2  25 12,5 M12 56 35 5 21 10 19 2 0,1 10032M16Z3  32 17,0 M16 63 40 5 23 10 24 3 0,2 RSX 12032M16Z2  32 17,0 M16 63 40 5 23 10 24 2 0,2 12040M16Z3  40 17,0 M16 63 40 5 23 10 24 3 0,3

Cat. No.

Inserts Application

Grade

ACM300

l l l l l l l l l l l

l l l l l l

8 3,18 RSX(F) 08000ES 8 3,18 10 3,97 RSX(F) 10000ES 10 3,97 12 4,76 RSX(F) 12000ES 12 4,76

Applicable Cutters

RSX(F) 08000M RSX(F) 10000M RSX(F) 12000M

Cutting Edge Cross Section

G - Type

H - Type M0: IC is metric

Identification Details

Spare Parts Applicable Cutters

S±0,025

Wrench

TRDR08IP TRDR15IP

Screw

BFTX02506IP BFTX03584IP BFTX0409IP

1,5 3,0 3,0

RSX

025

M12

Cutter Series

Fine Pitch Type

Insert Size

Cutter Diameter

Mounting Screw Size

No. of Teeth

Recommended Cutting Conditions ISO

P M K S

Work Material Carbon Steel Alloy Steel Cr Stain- Based less Cr-Ni Steel Based

Indexable Endmills

RDET 0803M0EN G 0803M0EN H RDET 10T3M0EN G 10T3M0EN H RDET 1204M0EN G 1204M0EN H

IC±0,025

Dimens.

ACP200

Cat. No.

K ACM200

P M

ACM100

Roughing

ACK300

P M

IC±0,025

High Speed/Light Cut General Purpose

Ferritic Martensitic Austenitic Austenitic, ferritic Precipitation hardening

Cast Iron Heat resistant alloy Ni based material Pure Titanium Titanium α + β alloy system

Min.-Optimum-Max. Hardness (HB) 180–280 180–280 200 200–330 200 230–270 330 250 250–350 (Rm 400) (Rm 1050)

Cutting Speed vc (m/min) 100–160–200 100–140–180 150–180–200 80–120–180 150–180–200 80–120–180 60–100–160 80–120–160 20–30–40 60–80–100 40–50–60

Grade ACP200 ACP200 ACM300 ACM300 ACM300 ACM200 ACM200 ACK300 ACM100 ACM200

H55

”Wave Mill” Series

WFXC Type

General Features

The WaveMill WFXC type is a chamfering tool that uses inserts for the WFX series. This allows the WFXC type to support many types of work materials using a variety of grades.

Grade Selection Medium Cut

Rough to Heavy Cutting

ISO

Medium Cut

Rough to Heavy Cutting

Coated Carbide Carbide

Coated Carbide

Indexable Endmills

Grade Finishing to Light Cutting

PVD

Coated Carbide

Grade Finishing to Light Cutting

Coated Carbide

ISO

CVD

Application Notes Since chamfering uses the straight cutting edge portion of the insert, the range that can be chamfered will change depending on the corner radius (RE) of the insert that is attached to the body. Work diameter: Use in a range grater or equal to DC1 and less than or equal to DC2. Depth: The workpiece can be chamfered from „a“, which is the distance from the tip of the tool to the straight cutting edge at the depth indicated by „b“. Insert

Body

WFXC 08008E

WFXC 08016E

WFXC 12025E

WFXC 12032E

Cat. No. SOMT 080304 SOMT 080308 SOMT 080312 SOMT 080304 SOMT 080308 SOMT 080312 SOMT 120404 SOMT 120408 SOMT 120412 SOMT 120416 SOMT 120404 SOMT 120408 SOMT 120412 SOMT 120416

RE 0,4 0,8 1,2 0,4 0,8 1,2 0,4 0,8 1,2 1,6 0,4 0,8 1,2 1,6

Max. Min. Work Max. Work Min. Depth Max. Depth Diameter Diameter Diameter

DC1 7,5 8,0 8,5 15,5 16,0 16,5 24,6 25,0 25,6 26,1 31,6 32,0 32,6 33,1

DC2 15,8 15,8 15,8 23,8 23,8 23,8 38,3 38,3 38,3 38,3 45,3 45,3 45,3 45,3

a 0,1 0,2 0,4 0,1 0,2 0,3 0,1 0,2 0,4 0,5 0,1 0,2 0,4 0,5

b 4,1 3,9 3,6 4,1 3,9 3,6 6,8 6,6 6,3 6,1 6,8 6,6 6,3 6,1

DCX 17,8 17,5 17,2 25,8 25,5 25,2 41,3 41,0 40,7 40,4 48,3 48,0 47,7 47,4

45° b DC1

DC2 DCX

Dimensions (mm)

H56

l = Euro stock m = Japan stock

Recommended Tightening Torque (N·m)

”Wave Mill” Series

WFXC 08000/12000 E Rake Angle

Cat. No. WFXC 08008E 08016E

m m

DC1 8 16

Dimensions (mm) DCX LF LH LS 17,5 120 30 90 25,5 120 30 90

Axial

0° 0°

45°

Body WFXC 12000E (Standard Type)

No. of Weight

Stock

Body WFXC 08000E (Standard Type)

Radial

Cat. No.

DMM Teeth (kg) 10 1 0,1 16 2 0,2

WFXC 12025E 12032E

DC1 25 32

m m

Dimensions (mm) DCX LF LH LS 41,0 150 40 110 48,0 150 40 110

No. of Weight

DMM Teeth (kg) 25 3 0,6 32 3 1,0

Identification Details WFX

016

Cutter Series

Chamfering

Insert Size

Cutter Diameter

Endmill Type

Inserts

SOMT SOET

m m

   

 

m m m –

m m m m – – –

 

  –

  m m m – – –

  

m m m –

m m m m m m – – – m m



– – – – – – – – – –



m m m m m m m m m m – – – m m

m m



m m – – – m



m m

m m m



–



m m m –

DL1000

m m

K M

ACM300

SOMT SOMT

ACK200

SOET

ACP300

SOET

m m m m m m m m m m – – –

ACP200

SOMT

Carbide DLC S



m m m m m m – – –

   

m m –

   – – – – – –



Spare Parts Applicable Cutter WFXC08000E WFXC12000E

   – – – – – –



Radius (mm)

Fig.

0,4 0,8 0,4 0,8 1,2 0,8 1,2 0,4 0,8 1,2 0,2 0,4 0,8 0,8 0,4 0,8 1,2 1,6 0,8 0,8

1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2

Applicable Cutters Fig. 1

Indexable Endmills

SOMT

ACP100

ACM200

Cat. No. SOMT

ACK300

Coated Carbide

Application High Speed / Light cut General Purpose Roughing

WFXC08000E Fig. 2

WFXC12000E

Recommended Cutting Conditions Screw

BFTX0306IP 2,0 BFTX03512IP 3,0

Wrench

TRDR08IP TRDR15IP

Work Material

Hardness (HB)

Cutting Speed

General Steel

180–280

150–200–250 0,05–0,10–0,15

P Soft Steel

≤180

180–265–350 0,10–0,15–0,20

Die Steel

200–220

100–150–200 0,05–0,10–0,15

M Stainless Steel

150–200–250 0,05–0,10–0,15

K Cast Iron

250

100–175–250 0,05–0,10–0,15

ISO

Feed Rate

Min. - Optimum - Max.

H57

”Wave Mill” Series

WFXC 08000/12000 M Modular Type

Radial

Rake Angle

Head (WFXC 08000M) Stock

Dimensions (mm) No. of Weight Cat. No. DC1 DCX DCON CRKS OAL LF LS2 LS L11 H Teeth (kg) WFXC08016M08Z2 m 16 25,5 8,5 M8 42 25 5 17 8 13 2 0,1

Axial

0° 0°

45°

Identification Details WFX C 08 016

M08

Cutter Diameter

Screw Size

No. of Teeth

Cutter Series

Chamfe- Insert ring Size

Head (WFXC 12000M) Stock

Dimensions (mm) No. of Weight DC1 DCX DCON CRKS OAL LF LS2 LS L11 H Teeth (kg) WFXC12025M12Z3 m 25 41,0 12,5 M12 56 32 5 21 10 19 3 0,1 12032M16Z3 m 32 48,0 17,0 M16 63 40 5 23 10 24 3 0,2 Cat. No.

 H5

Inserts

SOMT SOMT

SOMT SOET

m m

   

 

m m m –

 

  –

  m m m – – –

  

m m m –

m m m m m m – – – m m

– – – – – – – – – –



m m m m m m m m m m – – – m m

m m



m m – – – m



m m



m m m



–



m m m –

DL1000

m m

m m m m – – –

K M

ACM300

SOET

ACK200

SOET

m m m m m m m m m m – – –

Carbide DLC S

ACP300

SOMT

ACP200

Indexable Endmills

SOMT

ACP100

ACM200

Cat. No. SOMT

ACK300

Coated Carbide

Application High Speed / Light cut General Purpose Roughing



m m m m m m – – –

  

m m –



   

– – – – – –

Spare Parts Applicable Cutter WFXC08000M WFXC12000M

– – – – – –

Radius (mm)

RE 0,4 0,8 0,4 0,8 1,2 0,8 1,2 0,4 0,8 1,2 0,2 0,4 0,8 0,8 0,4 0,8 1,2 1,6 0,8 0,8

1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2

Fig. 1

Fig. 2

Recommended Cutting Conditions Screw

BFTX0306IP 2,0 BFTX03512IP 3,0

Wrench

TRDR08IP TRDR15IP

Work Material

Hardness (HB)

Cutting Speed

General Steel

180–280

150–200–250 0,05–0,10–0,15

P Soft Steel

≤180

180–265–350 0,10–0,15–0,20

Die Steel

200–220

100–150–200 0,05–0,10–0,15

M Stainless Steel

150–200–250 0,05–0,10–0,15

250HB

100–175–250 0,05–0,10–0,15

ISO

K Cast Iron

H58

Fig.

l = Euro stock m = Japan stock

Feed Rate

Min. - Optimum - Max.

Recommended Tightening Torque (N·m)

Alnex

ANX Series

New

Features Drastically Reduced Runout Adjustment Time

Simple screw-fastening structure enables fine adjustments to be made easily.

Blade Through Coolant

Secures a supply of coolant to the cutting edge and breaks chips thoroughly.

Lightweight Aluminum Alloy Body

Utilizing aluminum alloy to achieve a total weight of less than 1,3 kg for a Ø 125 mm cutter with 22 teeth.

Shank

Shell

Type

Product Range Cat. No.

Body Material

Diameter Range (mm) / No of Teeth Ø32

Ø40

Ø50

Ø63

Ø80

Ø100

Ø125

Ø160

ANXA 16000RS

Aluminum Alloy

10, 14

12, 18

14, 22

20, 28

ANXA 16000R (Inch)

Aluminum Alloy

10, 14

12, 18

14, 22

20, 28

8, 12

10, 14

12, 18

14, 22

8, 12

10, 14

12, 18

14, 22

ANXS 16000RS

Steel

ANXS 16000R (Inch)

Steel

ANXS 16000E

 G60 Steel

6, 9

6 Inch Inch Bore

Blade Selection Guide

9,0 mm

High Strength Corner Radius

Wiper *Edge length GX type = 9,0 mm

6,0 mm

General-purpose (standard)

GX H

Emphasis on fracture resistance

Higher

Regrinding Portion

1,0 mm

Sharpness

25°

Assuming 0,2 mm of regrinding each time, an edge can be used up to 6 times. (Peripheral edge cannot be reground.)

Roughing

Edge Stability

R0,4

Reduces Running Costs by Drastically Increasing Blade, Insert Regrinding Allowance (to 1,0 mm)

25°

Roughing

Edge Selection Guide

Reduction of back force

25°

Long Edge

Applica- Finishing / Light General Purpose tions Cutting Edge 6,0 mm 6,0 mm Length*

W R150

Standard

— 5' FA1

25°

H Edge Treatment R150

Low Cutting Force

Features

GX R150

25°

R150

FA15'

Cutting Edge Shape

Max. Regrinding Allowance

Type

Indexable Endmills

Work Material

If you wish to use reground blades you shall use sets of blades with matching size of the same level in order to keep the balance.

H59

Alnex

ANX Series Performances High-Speed / High-Efficiency Cutting

Realizes ultra-high efficiency machining with vf = 30.000 mm/min

35.000

Feed Rate (mm/min)

30.000

Comparison: Cutter Diameter Ø 100 mm

ANX Series Competitor

Spindle Speed min-1

Number of Teeth

Feed Rate vf (mm/min)

18.000

32.400

25.000 20.000 15.000 10.000 5.000 0

Competitor

ANX Series 9.500

11.400

Drastically Reduces Runout Adjustment Time

– Simple screw-fastening structure – Enables fine adjustments to be made easily – High-rigidity body Blade

Indexable Endmills

Clamp Screw

Adjustment Time for Runout Setting ≤ 5 µm

Adjustment Screw

ANX Series Adjustment in 1 time (Ø 100, 18 teeth) Competitor Adjustment:

Correction 2nd time

1st time

(Ø 100, 12 teeth)

Correction 3rd time 30

40 (min)

Already completed in 1st time setting, adjustment time reduced.

Chip Control Blade-Through Coolant Chip Breaking

3 mm

ANX Series

Blade-Through Coolant

H60

m = Japan stock

3 mm

Competitor

Work Material: G-AlSi12Cu Cutting Conditions: vc = 2500 m/min, fz = 0,05 mm/t, ap = 0,5 mm, wet

Recommended Tightening Torque (N·m)

Alnex

ANXS 16000 E

New

-2 – 0° +5°

3 mm

90°

DMM h7

Radial Axial

DCX

Rake Angle

LS LF

Body - ANXS (Steel)

Dimensions (mm)

Cat. No.

Stock

DCX

DMM

ANXS 16032E04 16040E06

30 38

32 40

20 20

35 40

60 60

95 100

ANX

032

Cutter Series

Steel Body

Blade Size

Cutter Diameter

Round Shank

Number of Teeth

Spare Parts

ANXS 16032E04 16040E06

Weight (kg) 0,3 0,5

Blades are sold separately. If using a blade for corner radius machining (ANB1604R), DC = DCX.

Identification Details

Max. Allowable Spindle Speed

Sold separately.

Adjustment Adjustment Clamp Screw Wrench Screw Wrench

Applicable Cutters

No. of Teeth 4 6

BXA0310IP 2,0

HFJ

TRXW10IP

ANT

Cat. No. ANXS 16032E04 16040E06

Assembly Wrench

n max (min-1) 10.000 10.000

HFVT

Blades

ANB 1600R-L 1600R-G 1600R-H 1600R-GX 1604R 1600R-W

SUMIDIA Fig. 1

Fig. 2

16 6,0

DA1000

Cat. No.

Indexable Endmills

Application High Speed / Light Cut General Purpose Roughing

Cutting Edge Length

Wiper Edge Shape

Applications

Fig.

6,0 6,0 6,0 9,0 6,0 –

Linear Arc-Shaped Arc-Shaped Arc-Shaped Linear Arc-Shaped

Low Cutting Force General Purpose Strong Edge Long Edge Corner Radius Wiper

m m m m m

Fig. 3

9,0

Fig. 4

16 6,0

R0,4

1 2 3

Wiper Blade

Recommended Cutting Conditions Si content ≤ 12,6 %

Min. - Optimum - Max.

ISO

Work Material

Hardness

Cutting Speed vc (m/min)

Aluminium Alloy

–

2.000–2.500–3.000

0,05–0,13–0,20

Cutting Speed vc (m/min)

Feed Rate fz (mm/t)

Grade

400–600–800

0,05–0,13–0,20

DA1000

Si content ≥ 12,6 %

Feed Rate fz (mm/t)

Grade DA1000

Min. - Optimum - Max.

ISO

Work Material

Hardness

Aluminium Alloy

–

The above recommended cutting conditions are meant as a guide. Actual conditions will depend on the individual machine rigidity, work clamp rigidity, depth of cut and other factors.

H61

Alnex

ANX Series ALNEX Series Usage Manual Adjustment of the Blades, Runout Alignment 1 Before inserting the blade, make sure that the seat and screws are free

of debris by cleaning those areas.

2 Insert the blade into its seat. 3 While holding the blade against the seat, install the clamping bolt using

Pre-tighten (1N·m)

the provided wrench, pre-tightening the bolt (recommended pre-torque is 1 N·m).

4 Using the provided wrench for the height adjustment screw, set the

height to your predetermined value.

Adjust height

5 Fully tighten the clamp bolt (recommended torque is 2 N·m). 6 Use 1 blade as a datum point and adjust all blade heights to match.

Final tighten (2N·m)

7 After tightening, verify that there is no gap between the seat and blade.

Balance Adjustments

Clamp Bolts for Arbor Dim. M

Max. Torque

Applicable Cutters

BXH0825-D13

ANXS16040RS_ _

BXH1030-D16

ANXS16040RS_ _ , ANXS16063RS_ _

BXH1235-D18

ANXS16063R_ _

BXH1235-D33

ANXS16080R(S)_ _ , ANXA16080/100/125R(S)_ _

BXH1635-D40

100

ANXS16100R(S)_ _

BXH2036-D50

200

ANXS16125R(S)_ _ , ANXA16160R(S)_ _

Work Material

ØD

Indexable Endmills

The cutter comes pre-balanced to a G 6,3 specification. Under normal circumstances, it is not necessary to adjust the balance of the cutter.

Other Precautions -- Please use only Sumitomo genuine parts. -- Please regularly replace clamp bolts. -- If you wish to reduce the # of effective blades in use, to maintain balance and protect the body, please use dummy blades (set height well below effective blades). -- Please do not operate after releasing the interlock or opening the cover. -- Please avoid use and consult with Sumitomo if you mistakenly crash the body. -- As the blades are very sharp, it is very easy to get hurt when touching the blades with your hands directly, so please wear gloves when taking the blade out of the case to set into the cutter or when setting the cutter into machine tool.

H62

J Coated Endmills

J1–J44

Selection Guide

According to Work Materials..................................... J 2–3 New Global Standard Endmills.................................. J 4–6

GSX MILL Series

Anti-Vibration Type SSEH MILL Series for Exotic Alloys

GSX 20000................................................................. J 7–11 GSX 30000................................................................. J12–13 GSXSLT 30000.......................................................... J14 GSX 40000................................................................. J15–19 GSXVL 40000............................................................ J20–21 SSEHVL 4000W-R / SSEH 4000W-R......................... J22–24

GS MILL Series, Roughing Type Hard Type AURORA COAT MILL Series SSUP MILL Series

GSRE 4000SF............................................................ J25 GSH 4000/6000/8000SF.............................................. J26 ASM 2000/4000DL / DL-R.......................................... J27–28 SSUP 4000ZX/ZX-R................................................... J30–31

Slotted Type

Hard Type

LHHM 4000/6000/8000ZX........................................... J29 EHHM 4000/6000/8000ZX........................................... J29

GSX Mills Ball Type AURORA COAT Ball Type

GSXB 20000.............................................................. J32 SNB 2000DL.............................................................. J33

For Aluminium Cutting SSEH MILL Series for Exotic Alloys Standard Type Long Type Extra LongType

ASM 2000................................................................. J34 SSEHVL 4000-R / SSEH 4000-R................................ J35 SSM 2000/4000........................................................... J36–37 LSM 2000/4000........................................................... J38 ELSM 2000/4000........................................................ J39

SUMIBORON ”Helical Master” for Hardened Steel SUMIBORON ”Mould Finish Master” for Hardened Steel SUMIDIA ”Mould Finish Master” Binderless

BNES 1000................................................................ J40 BNBP 2R…4/6.......................................................... J41 NPDRS / NPDB(S).................................................... J42–43

Solid Carbide Endmills

Uncoated Endmills

Coated & Solid Endmills

Solid Carbide Endmills

Selection Guide According to Work Materials Square Type

Legend

Grade

Edge Type

Usage

Plunge Cut Multi-Purpose Sharp

General

Coated

Global Endmills Standard GSX Type ø 1–25 mm l 2 Flutes l 3 Flutes l 4 Flutes

Sharp

General

GSX MILL Anti-Vibration Radius Corner Endmills

GSXVL Type

ø 2–25 mm l 4 Flutes

a J20–21

a J7–19

GSXSLT Type

General Steel (Special Use)

General Steel (Common Use)

Coated

ø 1–16 mm l 3 Flutes

a J14

High Efficiency

High Efficiency Coated

Strong

High Efficiency

Coated

UPMILL

Strong

ROUGHING ENDMILL GSRE-SFType ø 6–20 mm l 4 Flutes

SSUP-ZX Type

ø 2–20 mm l 4 Flutes

a J30–31

Coated

Strong

High Efficiency

GS-MILL-HARD GSH-SF Type ø 1–20 mm l 4 Flutes l 6 Flutes l 8 Flutes

High Rigidity Type Coated

HARD ENDMILL ø 3–32 mm l 4 Flutes l 6 Flutes l 8 Flutes

Non-ferrous Metal

a J29

SumiDia Endmill

DLC-Coated Endmill

PCD

Coated

SUMIDIA brazed DFE Type ø 4–13 mm l 1 Flute l 2 Flutes l 4 Flutes

a Stock in Japan

Sharp

CBN

Coated

General

AURORA COATED ASM-DL Type ø 2–16 mm l 2 Flutes l 4 Flutes

a J27–28

a J40, M50

a J25

For Heat Resistive Steel

”Helical Master” BNES Type ø 6–16 mm l 1 Flute

LHHM…ZX EHHM…ZX

a J26

High Efficiency

Strong

SumiBoron Endmill

Radius Endmills Standard SSEH Type ø 4,5–25 mm l 4 Flutes

Exotic Metals

Hardened Steel

Solid Carbide Endmills

High performance Type

High Efficiency

a J22, J24, J35

Sharp

General

Anti-Vibration Radius Endmills SSEHVL Type ø 4,5–25 mm l 4 Flutes

a J22–23, J35

Solid Carbide Endmills

Selection Guide According to Work Materials Ballnose Type

Coated

General

GSX MILL BALL GSXB Type R 0,2–12,5 mm l 2 Flutes

General Steel (Short Series)

General Steel (Common Use)

Coated

a J32

Coated

Strong

High Efficiency

HARDBALL SHB-ZX Type R 0,5–10 mm l 2 Flutes

NEOBALL SHORT FLUTE S-SNB-ZX Type R 1,5–15 mm l 2 Flutes

a Stock in Japan

Coated

Short

General

ZX-COATED SHORT FLUTE S-SSB-ZX Type R 1,5–4 mm l 2 Flutes

a Stock in Japan

Hardened Steel CBN

PCD

SUMIBORON brazed

BNBP Type

R 0,2–1,0 mm l 2 Flutes

a Stock in Japan

General

a J41, M51

Solid Carbide Endmills

Hardened Steel

High Rigidity Type

Short

SUMIDIA binderless

NPDRS Type

R 0,2–2,0 mm 1 Flute Radius Endmill

NPDB(S) Type R 0,1–1,0 mm l 1 Flute Ballnose Endmill

NPDRS

NPDB(S)

a J42–43, M52–53

Non-ferrous Metal

DLC-Coated Endmill Coated

General

AURORA COATED SNB-DLType R 1–8 mm l 2 Flutes

a J34

NEW "Global Standard" Endmills

GSX MILL Series

Characteristics and Applications

Wear Resistance

Thermal Resistance

Cutting Speed (m/min)

Coating Hardness (GPa)

 Wide variation of three flute types and four flute lengths enable use in a wide variety of applications. l Fine carbide substrate provides high transverse rupture strength and excellent thermal shock resistance improving reliability in wet cutting applications. l GSX Coating provides improved reliability and longer tool life. l Large rake angle and unique flute design improve sharpness and chip evacuation. l Cutting teeth with gash land improves corner flute strength. l Sharper edge S type and fracture resistant C type added to the 2D size series.

Comp. A Comp. B

Soft Steel

Hardened Steel

Conventional ZX Coating

Improved Chip Evacuation Large Rake Angle

New Super ZX Coating

Starting Temperature For Oxidization (°C)

Hardness of Work Material (HRC)

Original Flute Shape

Large rake angle combined with our unique flute design improves sharpness and chip evacuation.

2 cutting edge designs expand machining applications Sharper edge S type and fracture resistant C type added to the 2D size series. S Type

C Type

Gash Land: Fracture Resistant Design

Coated Endmills

Sharp Corner: Sharper Edge Design

0,3

Note: In gash land drilling, some material remains as shown on the right. If you need sharp corners, use the S Type.

0,02

Ex.: Corner on a ø 10 mm hole

Application Range

Recommended Milling Examples

◎ : Best ○ : Good

Application

Surface Milling

Grooving

Groove Finishing

Graphite

Cu Alloy

Al Alloy

Form Cast Iron

Heat Resistant Alloy

S K N

Ti Alloy

60 ~ 65 HRC

Stainless Steel

55 ~ 60 HRC

Hardened Steel

45 ~ 55 HRC

Tempered Die Steel

Pre-hardened Steel

Alloy Steel

Carbon Steel

General Structure Rolled Steel

P H M

○ ◎ ◎ ◎ ◎ ◎

(mm)

◎ ○ ○ ○ Blank : Not recommended *1: GSXSLT30000C is recommended for 50 HRC or less

Rough

Finishing

Rough

Finishing

Rough

Finishing

S Type C Type S Type is best for removing inside corners.

*2: Use with small depth of cut.

NEW "Global Standard" Endmills

GSX MILL Series

Large rake angle and unique flute design improve sharpness and excellent chip evacuation.

Product Range Application

No. of Teeth

1,5 D C Type GSX20000C-1.5D

S Type GSX20000S-2D

aJ7

aJ8

Flute Length C Type GSX20000C-2D

3D C Type GSX20000C-3D

4D C Type GSX20000C-4D

aJ9

a J 10

a J 11

2 Flutes General Purpose

GSX30000C-1.5D

GSX30000C-2D

3 Flutes a J 12

a J 13

GSX40000C-1.5D

GSX40000S-2D

GSX40000C-2D

GSX40000C-3D

GSX40000C-4D

a J 15

a J 16

a J 17

a J 18

a J 19

4 Flutes Compound Endmilling

GSXSLT30000C-1.5D 3 Flutes a J 14

Multi-Purpose "GSX-SLT" Slot Type Optimized flute design of slotted 3 flute (1.5D) short type reduces cutting resistance.

GSX SLT 3000C-1.5D

Drilling and ...

j Allows drilling and slot milling and other continuous (compound) applications.

Slot milling

k Perfect for use with thin sheets and small machining centres

Coated Endmills

Application Examples Carbon Steel Grooving with GSX20000C GSX 20000C

Competitor

Gash land for stronger cutting edge.

Competitor

Tool dimension Work material Cutting speed

Breakage

ø 6 (2 Flutes) C50 vc = 87 m/min n = 4615 rpm Feed rate f t = 0,06 mm/teeth vf = 553 mm/min Depth of cut ap = 3 mm Wide of cut ae = 6 mm Cooland Dry Vertical machining centre (BT50)

Cast Iron Grooving with GSX20000C GSX 20000C

Stainless Steel Machining with GSX20000C GSX 20000C

Competitor

Improved reliability even under wet machining.

High Wear

ø 10 (2 Flutes) GGG60 vc = 66 m/min n = 2100 rpm Feed rate f t = 0,072 mm/teeth vf = 302 mm/min Depth of cut ap = 5 mm, 5 passes Wide of cut ae = 10 mm Cooland Dry Vertical machining centre (BT40)

Surface Milling C50 with GSX20000S GSX 20000S

Competitor

Tool dimension Work material Cutting speed

Coating peel off

ø 10 (2 Flutes) X5 CrNi 1812 vc = 50 m/min n = 1591 rpm Feed rate f t = 0,04 mm/teeth vf = 27 mm/min Depth of cut ap = 10 mm Wide of cut ae = 0,5 mm Cooland Wet Vertical machining centre (BT50)

GSX coating for improved wear resistance. Tool dimension Work material Cutting speed

S type delivers optimum cutting performance. Tool dimension Work material Cutting speed

Chipping

ø 6 (2 Flutes) C50 vc = 87 m/min n = 4615 rpm Feed rate f t = 0,06 mm/teeth vf = 553 mm/min Depth of cut ap = 10 mm Wide of cut ae = 0,3 mm Cooland Dry Vertical machining centre (BT50)

NEW "Global Standard" Endmills

GSX MILL Series

+ J 20, J 21 GSX MILL Anti-vibration Type (Square/Radius) Characteristics and Applications

n Characteristics and Applications

l Optimized irregular pitch and lead affords:

- Drastically improved chattering and fracture resistance ! - Less cutting force Allows high-speed, high-feed cutting. l Rounded lands greatly improve machined surface quality (from ø 4 and up). l New fine-grained carbide substrate and special coating for better rigidity and thermal and wear resistance.

Product Range GSX MILL Anti-vibration Square Type Series

No. of Teeth

GSXVL4000-2.5D

4 Flutes

+ J 34

GSX MILL Ball

DC (mm)

Serie

ø 2 – ø 20 a J 20

l New coating combined with a fine-grained carbide substrate

affords better thermal and wear resistance.

l Large helix angle on cutting edge reduces cutting resistance. l Unique pocket design and expanded pocket area promotes

better chip evacuation.

 Expands the range of machineable material from soft to hardened steels, and offers reliability and longer tool life.

Product Range Series

GSX-B 20000

No. of Teeth 2 Flutes

a J 36

No. of Teeth

GSXVL4000-R-2.5D

4 Flutes

ø 3 – ø 20

Conventional Design 1D

3D (mm)

Depth of Cut

Low vibration

(N)

GSX Anti-vibration

Application Examples

Competitor's Anti-vibration

Minute Chattering Poor Surface C50 ø 10

l = Euro stock

Mill Ball GS Mill Ball

High

Chip Removal Rate Q (cc/min) Competitor C Competitor A Competitor B

GSX Mill Ball

Chip Removal Rate Q (cc/min)

Conventional Design

GSX Ball (Cutting Length 140 m)

Able to continue

Work material: Grooving: Tool dimension:

GS Hard Mill Ball

Conventional Design

Surface Finish Quality

No Chattering Clean Surface

MOULD FINISH MASTER CBN Ballnose Mill

Flank Wear

(N)

n Application Range GSX Anti-vibration

R=ø0,2 – ø15 (DC=0,2 – 30)

low

Wear (mm)

Cutting Resistance

Coated Endmills

100

( vc = 120 m/min)

Anti-vibration

Cutting Resistance

n Cutting Resistance

vc (m/min)

GSX

Application Range

a J 21

n Cutting Range 150

DC (mm)

Serie

Workpiece Hardness (HRC)

GSX MILL Anti-vibration Corner Radius Type Series

DC (mm)

Serie

Cutting Conditions: Depth of cut Equipment:

Heavy Chattering Poor Surface n = 4.800 rpm v f = 800 mm/min ap = 10 mm BT50

Work Material : Tool Dimensions : Cutting Conditions :

Conventional Tool (Cutting Length 80 m)

Unable to continue

X40CrVMo5-1 (50HRC) Chipping in centre R3 (2 Flutes) Heavy wear on v c = 179 m/min (n = 9.500 rpm) v f = 2.250 mm/min (f t = 0,12 mm/t) flank face ap = 0,2 ~ 1,0 mm, ae =0,3 mm, Wet Equipment Vertical Machining Centre BT40

GSX MILL Endmills

2 Flutes Endmills

◎

APMX LU

30°

(DC) ( øD) 40

Helix Angle Corner : C Type D ≤ 3,0 3,0 < D ≤ 12 12,0 < D

(mm)

GSX20000C-1.5D

Tolerance 0 – 0,015 0 – 0,020 0 – 0,030

Endmills

DMM h5

◎

Graphite

◎

Cu Alloy

◎

Al Alloy

◎

Cast iron

Hardened Steel 45~55 55~60 60~65 HRC HRC HRC

Stainless Steel Ti Alloy / Heat Resistant Alloy

Pre-hardened Steel Tempered Die Steel

Coating

Alloy Steel

Grades

Carbon Steel

GSX

Coated Carbide

GSX 20000C-1.5D Type

Structual Steel

1,5D 2D

20 10 0

( 1) 100 (APMX)

Grade: ACF20

Endmill Identification (GSX MILL Series)

GSX 2 0100 C - 1.5D Series Code

No. of Teeth

Diameter

Cutting Edge

Cutting Edge Length

(mm)

Cat. No.

Stock

APMX

DMM

GSX 20100C-1.5D GSX 20150C-1.5D GSX 20200C-1.5D GSX 20250C-1.5D GSX 20300C-1.5D GSX 20350C-1.5D GSX 20400C-1.5D GSX 20450C-1.5D GSX 20500C-1.5D GSX 20550C-1.5D GSX 20600C-1.5D GSX 20700C-1.5D GSX 20800C-1.5D GSX 20900C-1.5D GSX 21000C-1.5D GSX 21200C-1.5D GSX 21400C-1.5D GSX 21500C-1.5D GSX 21600C-1.5D GSX 22000C-1.5D

l l l l l l l l l l l l l l l l

1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 7,0 8,0 9,0 10,0 12,0 14,0 15,0 16,0 20,0

1,5 2,3 3,0 3,8 4,5 5,3 6,0 6,8 7,5 8,3 9,0 11,0 12,0 14,0 15,0 18,0 21,0 23,0 24,0 30,0

2,5 3,3 4,0 4,8 6,0 6,8 7,5 8,3 9,5 10,3 – 13,0 – 16,0 – – 24,5 26,5 – –

40 40 40 40 45 45 45 50 50 50 50 60 60 70 70 75 90 90 90 100

4 4 4 4 6 6 6 6 6 6 6 8 8 10 10 12 16 16 16 20

S: Sharp Edge C: Gash Land Drilling

Recommended Cutting Conditions ap

1. For stable machining performance use rigid, high-precision machines and holders. 2. Use air blowing when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.

Shoulder Milling Work Material

DC (mm)

1,0 2,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0

Shoulder ap cutting ae

Tempered Steel, Heat Resistive Hardened Steel Hardened Steel Stainless Steel Steel, (45 to 55HRC) (35 to 45HRC) Titanium Alloy Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) Structural Steel

Carbon Steel (150 to 250HB)

19.600 11.200 6.400 4.600 3.400 2.800 2.300 1.700 1.350

250 340 460 560 560 560 560 450 380

Cast Iron

19.600 11.200 6.400 4.600 3.400 2.800 2.300 1.700 1.350

250 340 460 560 560 560 560 450 380

1,5 DC 0,05 DC

Alloy Steel (25 to 35HRC)

18.300 10.500 6.000 4.300 3.200 2.600 2.200 1.600 1.300

180 240 320 400 400 400 400 320 280

12.700 7.300 4.200 3.000 2.200 1.800 1.500 1.100 900

100 130 180 210 210 210 210 180 160

9.000 5.300 3.000 2.200 1.600 1.300 1.100 800 650

60 80 110 130 130 130 130 100 90

11.000 6.400 3.600 2.700 2.000 1.600 1.300 1.000 800

70 90 120 140 140 140 140 110 100

1,0 DC 0,02 DC

9.000 5.300 3.000 2.200 1.600 1.300 1.100 800 650

50 70 90 100 100 100 100 85 75

Coated Endmills

Cond.

Grooving Work Material Cond. DC (mm)

1,0 2,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0 Grooving ap

Tempered Steel, Heat Resistive Hardened Steel Stainless Steel Hardened Steel Steel, (45 to 55HRC) (35 to 45HRC) Titanium Alloy Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) Structural Steel

Carbon Steel (150 to 250HB)

19.600 11.200 6.400 4.600 3.400 2.800 2.300 1.700 1.350

200 270 370 450 450 450 450 360 300

0,2 DC

250 340 460 560 560 560 560 450 380

Cast Iron

19.600 11.200 6.400 4.600 3.400 2.800 2.300 1.700 1.350

250 340 460 560 560 560 560 450 380

0,5 DC

Alloy Steel (25 to 35HRC)

18.300 10.500 6.000 4.300 3.200 2.600 2.200 1.600 1.300

180 240 320 400 400 400 400 320 280

12.700 7.300 4.200 3.000 2.200 1.800 1.500 1.100 900

100 130 180 210 210 210 210 180 160

0,2 DC

9.000 5.300 3.000 2.200 1.600 1.300 1.100 800 650

60 80 110 130 130 130 130 100 90

0,05 DC

11.000 6.400 3.600 2.700 2.000 1.600 1.300 1.000 800

50 65 80 100 100 100 100 80 70

4.500 2.650 1.500 1.100 800 650 500 400 320

20 25 35 40 40 40 40 35 30

0,2 DC

GSX MILL Endmills

◎

Endmills

APMX LU

30°

(DC) ( øD) 40

Helix Angle Corner : S Type DC D ≤ 3,0 3,0 < D ≤ 12 12,0 < D

0 0 0

(mm)

GSX20000S-2D

Tolerance – 0,015 – 0,020 – 0,030

20 10 0

( 1) 100 (APMX)

Grade: ACF20

Endmill Identification (GSX MILL Series)

GSX 2 0050 S - 2D Series Code

No. of Teeth

Diameter

Cutting Edge

(mm)

Cat. No.

DMM h5

◎

Cu Alloy

◎

Al Alloy

◎

Cast iron

Hardened Steel 45~55 55~60 60~65 HRC HRC HRC

Stainless Steel Ti Alloy / Heat Resistant Alloy

Pre-hardened Steel Tempered Die Steel

Coating

Alloy Steel

Grades

Carbon Steel

GSX

Coated Carbide

Structual Steel

GSX 20000S-2D Type

Sharp Edge Endmills (2 Flutes)

Graphite

Cutting Edge Length

S: Sharp Edge C: Gash Land Drilling

GSX 20030S-2D GSX 20040S-2D GSX 20050S-2D GSX 20080S-2D GSX 20100S-2D GSX 20150S-2D GSX 20200S-2D GSX 20250S-2D GSX 20300S-2D GSX 20350S-2D GSX 20400S-2D GSX 20450S-2D GSX 20500S-2D GSX 20550S-2D GSX 20600S-2D GSX 20700S-2D GSX 20800S-2D GSX 20900S-2D GSX 21000S-2D GSX 21200S-2D GSX 21600S-2D GSX 22000S-2D

Stock

APMX

DMM

m m

0,3 0,4 0,5 0,8 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 7,0 8,0 9,0 10,0 12,0 16,0 20,0

0,6 0,8 1,3 1,6 2,5 3,8 5,0 6,3 7,5 8,8 11,0 11,3 13,0 13,0 13,0 16,0 19,0 19,0 22,0 26,0 32,0 40,0

1,0 1,2 1,7 2,1 3,5 4,8 6,0 7,3 9,0 10,3 14,0 12,8 19,6 19,6 – 21,1 – 24,1 – – – –

40 40 40 40 40 40 40 40 45 45 45 50 50 50 50 60 60 70 70 75 90 100

4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 8 8 10 10 12 16 20

l m

l l l l l l l l l l l l l l l l l l

Recommended Cutting Conditions

1. For stable machining performance use rigid, high-precision machines and holders. 2. Use air blowing when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or reduce the depth of cut. 5. This series is not recommended for grooving. 6. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.

Shoulder Milling

Coated Endmills

Work Material Cond. DC (mm)

1,0 2,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0

Shoulder ap cutting ae

Carbon Steel (150 to 250HB)

16.600 9.500 5.400 4.000 3.000 2.400 2.000 1.500 1.200

180 250 330 400 400 400 400 330 280

Cast Iron

16.600 9.500 5.400 4.000 3.000 2.400 2.000 1.500 1.200

180 250 330 400 400 400 400 330 280

1,5 DC 0,05 DC

Alloy Steel (25 to 35HRC)

15.500 9.000 5.000 3.700 2.800 2.200 1.850 1.400 1.100

130 200 250 300 300 300 300 250 220

10.500 6.200 3.400 2.550 1.900 1.500 1.300 950 750

70 100 120 150 150 150 150 120 110

7.500 4.500 2.500 1.900 1.400 1.100 950 700 550

45 60 75 100 100 100 100 75 65

9.400 5.400 3.000 2.300 1.700 1.300 1.100 850 650

50 70 90 110 110 110 110 85 75

1,0 DC 0,02 DC

7.500 4.500 2.500 1.900 1.400 1.100 950 700 550

35 50 65 80 80 80 80 60 55

Groove Finishing Work Material Cond. DC (mm)

1,0 2,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0

Groove ap finishing ae

Carbon Steel (150 to 250HB)

16.600 9.500 5.400 4.000 3.000 2.400 2.000 1.500 1.200

180 250 330 400 400 400 400 330 280

l = Euro stock m = Japan stock

180 250 330 400 400 400 400 330 280

Cast Iron

16.600 9.500 5.400 4.000 3.000 2.400 2.000 1.500 1.200

180 250 330 400 400 400 400 330 280

Alloy Steel (25 to 35HRC)

15.500 9.000 5.000 3.700 2.800 2.200 1.850 1.400 1.100

130 200 250 300 300 300 300 250 220

10.500 6.200 3.400 2.550 1.900 1.500 1.300 950 750

1,5 DC –0,02 DC

70 100 120 150 150 150 150 120 110

7.500 4.500 2.500 1.900 1.400 1.100 950 700 550

45 60 75 100 100 100 100 75 65

9.400 5.400 3.000 2.300 1.700 1.300 1.100 850 650

50 70 90 110 110 110 110 85 75

7.500 4.500 2.500 1.900 1.400 1.100 950 700 550

35 50 65 80 80 80 80 60 55

GSX MILL Endmills

2 Flutes Endmills

◎

Endmills

APMX LU 30°

LF (DC) ( øD) 40

Helix Angle Corner : C Type DC

D ≤ 3,0 3,0 < D ≤ 12 12,0 < D

(mm)

GSX20000C-2D

Tolerance 0 – 0,015 0 – 0,020 0 – 0,030

1.5D 2D

20 10 0

( 1) 100 (APMX)

Grade: ACF20

Endmill Identification (GSX MILL Series)

GSX 2 0050 C - 2D Series Code

No. of Teeth

Diameter

Cutting Edge

(mm)

Cat. No.

DMM h5

◎

Graphite

◎

Cu Alloy

◎

Al Alloy

◎

Cast iron

Hardened Steel 45~55 55~60 60~65 HRC HRC HRC

Stainless Steel Ti Alloy / Heat Resistant Alloy

Pre-hardened Steel Tempered Die Steel

Coating

Alloy Steel

Grades

Carbon Steel

GSX

Coated Carbide

GSX 20000C-2D Type

Structual Steel

Cutting Edge Length

S: Sharp Edge C: Gash Land Drilling

GSX 20050C-2D GSX 20100C-2D GSX 20150C-2D GSX 20200C-2D GSX 20250C-2D GSX 20300C-2D GSX 20350C-2D GSX 20400C-2D GSX 20450C-2D GSX 20500C-2D GSX 20550C-2D GSX 20600C-2D GSX 20700C-2D GSX 20800C-2D GSX 20900C-2D GSX 21000C-2D GSX 21200C-2D GSX 21400C-2D GSX 21500C-2D GSX 21600C-2D GSX 22000C-2D

Stock

APMX

DMM

l l l l l l l l l l l l l l l l l

0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 7,0 8,0 9,0 10,0 12,0 14,0 15,0 16,0 20,0

1,0 2,0 3,0 4,0 5,0 6,0 7,0 8,0 9,0 10,0 11,0 12,0 14,0 16,0 18,0 20,0 24,0 28,0 30,0 32,0 40,0

1,4 3,0 4,0 5,0 6,0 7,5 8,5 9,5 10,5 12,0 13,0 — 16,0 — 20,0 — — 31,5 33,5 — —

40 40 40 40 40 45 45 45 50 50 50 50 60 60 70 70 75 90 90 90 100

4 4 4 4 4 6 6 6 6 6 6 6 8 8 10 10 12 16 16 16 20

l l

Recommended Cutting Conditions

1. For stable machining performance use rigid, high-precision machines and holders. 2. Use air blowing when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or reduce the depth of cut. 5. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.

Shoulder Milling Work Material

DC (mm)

1,0 2,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0

Shoulder ap cutting ae

Carbon Steel (150 to 250HB)

19.600 11.200 6.400 4.600 3.400 2.800 2.300 1.700 1.350

250 340 460 560 560 560 560 450 380

Cast Iron

19.600 11.200 6.400 4.600 3.400 2.800 2.300 1.700 1.350

250 340 460 560 560 560 560 450 380

1,5 DC 0,05 DC

Alloy Steel (25 to 35HRC)

18.300 10.500 6.000 4.300 3.200 2.600 2.200 1.600 1.300

180 240 320 400 400 400 400 320 280

12.700 7.300 4.200 3.000 2.200 1.800 1.500 1.100 900

100 130 180 210 210 210 210 180 160

9.000 5.300 3.000 2.200 1.600 1.300 1.100 800 650

60 80 110 130 130 130 130 100 90

11.000 6.400 3.600 2.700 2.000 1.600 1.300 1.000 800

70 90 120 140 140 140 140 110 100

1,0 DC 0,02 DC

9.000 5.300 3.000 2.200 1.600 1.300 1.100 800 650

50 70 90 100 100 100 100 85 75

Coated Endmills

Cond.

Grooving Work Material Cond. DC (mm)

1,0 2,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0 Grooving ap

Carbon Steel (150 to 250HB)

19.600 11.200 6.400 4.600 3.400 2.800 2.300 1.700 1.350

200 270 370 450 450 450 450 360 300

0,2 DC

250 340 460 560 560 560 560 450 380

Cast Iron

19.600 11.200 6.400 4.600 3.400 2.800 2.300 1.700 1.350

250 340 460 560 560 560 560 450 380

0,5 DC

Alloy Steel (25 to 35HRC)

18.300 10.500 6.000 4.300 3.200 2.600 2.200 1.600 1.300

180 240 320 400 400 400 400 320 280

12.700 7.300 4.200 3.000 2.200 1.800 1.500 1.100 900

100 130 180 210 210 210 210 180 160

0,2 DC

9.000 5.300 3.000 2.200 1.600 1.300 1.100 800 650

60 80 110 130 130 130 130 100 90

0,05 DC

11.000 6.400 3.600 2.700 2.000 1.600 1.300 1.000 800

50 65 80 100 100 100 100 80 70

4.500 2.650 1.500 1.100 800 650 500 400 320

20 25 35 40 40 40 40 35 30

0,2 DC

GSX MILL Endmills

◎

Endmills

APMX LU

30°

(DC) ( øD) 40

Helix Angle Corner : C Type DC

D ≤ 3,0 3,0 < D ≤ 12 12,0 < D

(mm)

GSX20000C-3D

Tolerance 0 – 0,015 0 – 0,020 0 – 0,030

1.5D 2D

20 10 0

(mm)

Cat. No.

DMM h5

◎

Cu Alloy

◎

Al Alloy

◎

Cast iron

Hardened Steel 45~55 55~60 60~65 HRC HRC HRC

Stainless Steel Ti Alloy / Heat Resistant Alloy

Coating

Pre-hardened Steel Tempered Die Steel

Grades

Alloy Steel

GSX

Carbon Steel

Coated Carbide

Structual Steel

GSX 20000C-3D Type

2 Flutes Endmills

Graphite

( 1) 100 (APMX)

Grade: ACF20

GSX 20100C-3D GSX 20150C-3D GSX 20200C-3D GSX 20250C-3D GSX 20300C-3D GSX 20400C-3D GSX 20500C-3D GSX 20600C-3D GSX 20800C-3D GSX 21000C-3D GSX 21200C-3D GSX 21600C-3D GSX 22000C-3D

Stock

APMX

DMM

l l l l l l l l l l l l

1,0 1,5 2,0 2,5 3,0 4,0 5,0 6,0 8,0 10,0 12,0 16,0 20,0

3,0 4,5 6,0 7,5 9,0 12,0 15,0 18,0 24,0 30,0 36,0 48,0 60,0

4,0 5,5 7,0 8,5 10,5 13,5 17,0 — — — — — —

40 40 40 40 50 50 50 50 70 90 90 110 120

4 4 4 4 6 6 6 6 8 10 12 16 20

Endmill Identification (GSX MILL Series)

GSX 2 0100 C - 3D Series Code

No. of Teeth

Diameter

Cutting Edge

Cutting Edge Length

S: Sharp Edge C: Gash Land Drilling

Recommended Cutting Conditions

1. For stable machining performance use rigid, high-precision machines and holders. 2. Use air blowing when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. In rare cases, chattering may occur in early milling stages, dissipating after 2m of cutting. 5. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or reduce the depth of cut. 6. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.

Shoulder Milling

Coated Endmills

Work Material Cond. DC (mm)

1,0 2,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0

Shoulder ap cutting ae

Carbon Steel (150 to 250HB)

16.600 9.500 5.200 3.500 2.600 2.100 1.750 1.300 1.050

190 250 330 360 320 300 280 240 220

Alloy Steel (25 to 35HRC)

Cast Iron

16.600 9.500 5.200 3.500 2.600 2.100 1.750 1.300 1.050

190 250 330 360 320 300 280 240 220

2,5 DC < ø3: 0,05 DC , ≤ ø3: 0,1 DC

15.500 9.000 4.800 3.200 2.400 1.900 1.600 1.200 950

140 200 200 250 240 230 230 200 180

10.500 6.200 3.400 2.550 1.900 1.500 1.250 950 750

70 120 150 170 170 170 170 150 140

7.500 4.500 2.250 1.500 1.100 900 750 550 450

45 60 75 90 90 90 90 75 70

9.400 5.200 2.600 1.700 1.300 1.000 850 650 500

2,0 DC 0,02 DC

50 70 90 100 105 100 100 85 75

7.500 4.500 2.250 1.500 1.100 900 750 550 450

35 50 65 80 80 80 80 65 60

Grooving Work Material Cond. DC (mm)

1,0 2,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0 Grooving

J10

ap ae

Carbon Steel (150 to 250HB)

16.600 9.500 5.200 3.500 2.600 2.100 1.750 1.300 1.050

70 80 120 140 140 130 130 110 100

0,1 DC

l = Euro stock

80 100 150 170 160 150 150 130 120

Alloy Steel (25 to 35HRC)

Cast Iron

16.600 9.500 5.200 3.500 2.600 2.100 1.750 1.300 1.050

80 100 150 170 160 150 150 130 120

15.500 9.000 4.800 3.200 2.400 1.900 1.600 1.200 950

0,2 DC

50 90 120 130 130 120 120 110 100

10.500 6.200 3.400 2.550 1.900 1.500 1.250 950 750

50 60 80 100 100 90 90 80 70

7.500 4.500 2.200 1.500 1.100 900 750 550 450

35 45 50 50 50 50 50 45 40

0,05 DC

9.400 5.200 2.600 1.700 1.300 1.000 850 650 500

30 40 50 60 60 60 60 50 40

3.750 2.250 1.250 950 700 550 450 350 280

0,1 D

10 15 20 25 25 25 25 20 15

GSX MILL Endmills

2 Flutes Endmills

◎

Endmills

APMX LU

30°

(DC) ( øD) 40

Helix Angle Corner : C Type DC

D ≤ 3,0 3,0 < D ≤ 12 12,0 < D

(mm)

GSX20000C-4D

1.5D 2D

Tolerance 0 – 0,015 0 – 0,020 0 – 0,030

10 0

(mm)

Cat. No.

DMM h5

◎

Graphite

◎

Cu Alloy

◎

Al Alloy

◎

Cast iron

Hardened Steel 45~55 55~60 60~65 HRC HRC HRC

Stainless Steel Ti Alloy / Heat Resistant Alloy

Coating

Pre-hardened Steel Tempered Die Steel

Grades

Alloy Steel

GSX

Carbon Steel

Coated Carbide

GSX 20000C-4D Type

Structual Steel

( 1) 100 (APMX)

Grade: ACF20

GSX 20100C-4D GSX 20150C-4D GSX 20200C-4D GSX 20250C-4D GSX 20300C-4D GSX 20400C-4D GSX 20500C-4D GSX 20600C-4D GSX 20800C-4D GSX 21000C-4D GSX 21200C-4D GSX 21600C-4D GSX 22000C-4D

Stock

APMX

DMM

l l l l l l l l l l l

1,0 1,5 2,0 2,5 3,0 4,0 5,0 6,0 8,0 10,0 12,0 16,0 20,0

4,0 6,0 8,0 10,0 12,0 16,0 20,0 24,0 32,0 40,0 48,0 64,0 80,0

5,0 7,0 9,0 11,0 13,5 17,5 22,0 – – – – – –

40 40 40 50 50 50 60 60 80 90 100 120 140

4 4 4 4 6 6 6 6 8 10 12 16 20

Endmill Identification (GSX MILL Series)

GSX 2 0100 C - 4D Series Code

No. of Teeth

Diameter

Cutting Edge

Cutting Edge Length

S: Sharp Edge C: Gash Land Drilling

Recommended Cutting Conditions

1. For stable machining performance use rigid, high-precision machines and holders. 2. Use air blowing when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. In rear cases, chattering may occur in early milling stages, dissipating after 2 m of cutting. 5. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or reduce the depth of cut. 6. This series is not recommended for grooving. 7. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.

Shoulder Milling Work Material

DC (mm)

1,0 2,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0

Shoulder ap cutting ae

Carbon Steel (150 to 250HB)

9.000 4.500 2.250 1.500 1.100 900 750 550 450

130 180 240 300 260 250 240 200 180

0,08 DC

Cast Iron

9.000 4.500 2.250 1.500 1.100 900 750 550 450

130 180 240 300 260 250 240 200 180

3,5 DC

Alloy Steel (25 to 35HRC)

7.000 3.500 1.750 1.150 850 700 580 440 350

95 120 160 170 170 160 160 140 120

6.500 3.200 1.600 1.050 800 650 520 400 320

50 70 95 110 110 110 110 95 85

4.500 2.300 1.200 800 600 460 400 300 240

30 40 60 70 70 70 70 55 45

0,04 DC

5.400 2.700 1.350 900 660 540 450 330 270

3,0 DC

40 50 65 70 70 70 70 60 50

4.500 2.300 1.200 800 600 460 400 300 240

25 35 40 50 50 50 50 45 40

Coated Endmills

Cond.

J11

GSX MILL Endmills

◎

Endmills

DMM h5

◎

Cu Alloy

◎

Al Alloy

◎

Cast iron

Hardened Steel 45~55 55~60 60~65 HRC HRC HRC

Stainless Steel Ti Alloy / Heat Resistant Alloy

Pre-hardened Steel Tempered Die Steel

Coating

Alloy Steel

Grades

Carbon Steel

GSX

Coated Carbide

Structual Steel

GSX 30000C-1.5D Type

3 Flutes Endmills

Graphite

APMX LU

30°

(DC) ( øD) 40

Helix Angle Corner : C Type DC

Tolerance 0 – 0,015 0 – 0,020 0 – 0,030

D ≤ 3,0 3,0 < D ≤ 12 12,0 < D

(mm)

GSX30000C-1.5D 1.5D 2D

20 10 0

( 1) 100 (APMX)

Grade: ACF20

Endmill Identification (GSX MILL Series)

(mm)

Cat. No.

Stock

APMX

DMM

GSX 30100C-1.5D GSX 30150C-1.5D GSX 30200C-1.5D GSX 30250C-1.5D GSX 30300C-1.5D GSX 30400C-1.5D GSX 30500C-1.5D GSX 30600C-1.5D GSX 30700C-1.5D GSX 30800C-1.5D GSX 30900C-1.5D GSX 31000C-1.5D GSX 31200C-1.5D GSX 31600C-1.5D GSX 32000C-1.5D

l l l l l l l l l l l l l

1,0 1,5 2,0 2,5 3,0 4,0 5,0 6,0 7,0 8,0 9,0 10,0 12,0 16,0 20,0

1,5 2,3 3,0 3,8 4,5 6,0 7,5 9,0 11,0 12,0 14,0 15,0 18,0 24,0 30,0

2,5 3,3 4,0 4,8 6,0 7,5 9,5 – 13,0 – 16,0 – – – –

40 40 40 40 45 45 50 50 60 60 70 70 75 90 100

4 4 4 4 6 6 6 6 8 8 10 10 12 16 20

GSX 3 0100 C - 1.5D Series Code

No. of Teeth

Diameter

Cutting Edge

Cutting Edge Length

S: Sharp Edge C: Gash Land Drilling

Recommended Cutting Conditions ap

1. For stable machining performance use rigid, high-precision machines and holders. 2. Use air blowing when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.

Shoulder Milling

Coated Endmills

Work Material Cond. DC (mm)

1,0 2,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0

Shoulder ap cutting ae

Carbon Steel (150 to 250HB)

19.600 11.200 6.400 4.600 3.400 2.800 2.300 1.700 1.350

300 410 550 670 670 670 670 550 490

Alloy Steel (25 to 35HRC)

Cast Iron

19.600 11.200 6.400 4.600 3.400 2.800 2.300 1.700 1.350

1,5 DC 0,05 DC

300 410 550 670 670 670 670 550 490

18.300 10.500 6.000 4.300 3.200 2.600 2.200 1.600 1.300

210 280 370 460 460 460 460 370 330

12.700 7.300 4.200 3.000 2.200 1.800 1.500 1.100 900

130 170 230 270 270 270 270 230 210

9.000 5.300 3.000 2.200 1.600 1.300 1.100 800 650

80 100 140 170 170 170 170 140 120

11.000 6.400 3.600 2.700 2.000 1.600 1.300 1.000 800

1,0 DC 0,02 DC

90 120 150 180 180 180 180 150 130

9.000 5.300 3.000 2.200 1.600 1.300 1.100 800 650

65 90 120 130 130 130 130 100 90

Grooving Work Material Cond. DC (mm)

1,0 2,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0 Grooving

J12

ap ae

Carbon Steel (150 to 250HB)

19.600 11.200 6.400 4.600 3.400 2.800 2.300 1.700 1.350

240 320 450 540 540 540 540 440 390

0,2 DC

l = Euro stock

300 410 550 670 670 670 670 550 490

Alloy Steel (25 to 35HRC)

Cast Iron

19.600 11.200 6.400 4.600 3.400 2.800 2.300 1.700 1.350

300 410 550 670 670 670 670 550 490

18.300 10.500 6.000 4.300 3.200 2.600 2.200 1.600 1.300

0,5 DC

210 280 370 460 460 460 460 370 330

12.700 7.300 4.200 3.000 2.200 1.800 1.500 1.100 900

130 170 230 270 270 270 270 230 210

9.000 5.300 3.000 2.200 1.600 1.300 1.100 800 650

80 100 140 170 170 170 170 140 120

0,05 DC

11.000 6.400 3.600 2.650 2.000 1.600 1.300 1.000 800

65 85 100 130 130 130 130 110 90

4.500 2.650 1.500 1.150 800 650 500 400 320

0,2 DC

25 35 50 55 55 55 55 45 40

GSX MILL Endmills

3 Flutes Endmills

◎

Endmills

APMX LU

30°

(DC) ( øD) 40

Helix Angle Corner : C Type DC

D ≤ 3,0 3,0 < D ≤ 12 12,0 < D

(mm)

GSX30000C-2D

Tolerance 0 – 0,015 0 – 0,020 0 – 0,030

1.5D 2D

20 10 0

(mm)

Cat. No.

DMM h5

◎

Graphite

◎

Cu Alloy

◎

Al Alloy

◎

Cast iron

Hardened Steel 45~55 55~60 60~65 HRC HRC HRC

Stainless Steel Ti Alloy / Heat Resistant Alloy

Pre-hardened Steel Tempered Die Steel

Coating

Alloy Steel

Grades

Carbon Steel

GSX

Structual Steel

Coated Carbide

GSX 30000C-2D Type

( 1) 100 (APMX)

Grade: ACF20

Endmill Identification (GSX MILL Series)

GSX 30100C-2D GSX 30150C-2D GSX 30200C-2D GSX 30250C-2D GSX 30300C-2D GSX 30400C-2D GSX 30500C-2D GSX 30600C-2D GSX 30700C-2D GSX 30800C-2D GSX 30900C-2D GSX 31000C-2D GSX 31200C-2D GSX 31600C-2D GSX 32000C-2D

Stock

APMX

DMM

l l l l l l l l l l l l l

1,0 1,5 2,0 2,5 3,0 4,0 5,0 6,0 7,0 8,0 9,0 10,0 12,0 16,0 20,0

2,5 3,8 5,0 6,3 7,5 11,0 13,0 13,0 16,0 19,0 19,0 22,0 26,0 32,0 40,0

3,5 4,8 6,0 7,3 9,0 12,5 15,0 – 18,0 – 21,0 – – – –

40 40 40 40 45 45 50 50 60 60 70 70 75 90 100

4 4 4 4 6 6 6 6 8 8 10 10 12 16 20

GSX 3 0100 C - 2D Series Code

No. of Teeth

Diameter

Cutting Edge

Cutting Edge Length

S: Sharp Edge C: Gash Land Drilling

Recommended Cutting Conditions ap

1. For stable machining performance use rigid, high-precision machines and holders. 2. Use air blowing when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.

Shoulder Milling Work Material

DC (mm)

1,0 2,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0

Shoulder ap cutting ae

Carbon Steel (150 to 250HB)

19.600 11.200 6.400 4.600 3.400 2.800 2.300 1.700 1.350

300 410 550 670 670 670 670 550 490

Cast Iron

19.600 11.200 6.400 4.600 3.400 2.800 2.300 1.700 1.350

300 410 550 670 670 670 670 550 490

1,5 DC 0,05 DC

Alloy Steel (25 to 35HRC)

18.300 10.500 6.000 4.300 3.200 2.600 2.200 1.600 1.300

210 280 370 460 460 460 460 370 330

12.700 7.300 4.200 3.000 2.200 1.800 1.500 1.100 900

130 170 230 270 270 270 270 230 210

9.000 5.300 3.000 2.200 1.600 1.300 1.100 800 650

80 100 140 170 170 170 170 140 120

11.000 6.400 3.600 2.700 2.000 1.600 1.300 1.000 800

90 120 150 180 180 180 180 150 130

1,0 DC 0,02 DC

9.000 5.300 3.000 2.200 1.600 1.300 1.100 800 650

65 90 120 130 130 130 130 100 90

Coated Endmills

Cond.

Grooving Work Material Cond. DC (mm)

1,0 2,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0 Grooving ap

Carbon Steel (150 to 250HB)

19.600 11.200 6.400 4.600 3.400 2.800 2.300 1.700 1.350

240 320 450 540 540 540 540 440 390

0,2 DC

300 410 550 670 670 670 670 550 490

Cast Iron

19.600 11.200 6.400 4.600 3.400 2.800 2.300 1.700 1.350

300 410 550 670 670 670 670 550 490

0,5 DC

Alloy Steel (25 to 35HRC)

18.300 10.500 6.000 4.300 3.200 2.600 2.200 1.600 1.300

210 280 370 460 460 460 460 370 330

12.700 7.300 4.200 3.000 2.200 1.800 1.500 1.100 900

130 170 230 270 270 270 270 230 210

0,2 DC

9.000 5.300 3.000 2.200 1.600 1.300 1.100 800 650

80 100 140 170 170 170 170 140 120

0,05 DC

11.000 6.400 3.600 2.650 2.000 1.600 1.300 1.000 800

65 85 100 130 130 130 130 110 90

4.500 2.650 1.500 1.150 800 650 500 400 320

25 35 50 55 55 55 55 45 40

0,2 DC

J13

GSX MILL Slot Endmills

◎

Endmills

DMM h5

◎

Graphite

◎

Cu Alloy

◎

For Compound Endmilling Al Alloy

◎

Cast iron

Hardened Steel 45~55 55~60 60~65 HRC HRC HRC

Stainless Steel Ti Alloy / Heat Resistant Alloy

Coating

Pre-hardened Steel Tempered Die Steel

Grades

Alloy Steel

GSX

Carbon Steel

Coated Carbide

Structual Steel

GSXSLT 30000C-1.5D Type

Slotted Short Endmills (3 Flutes)

APMX LU

40°

(DC) ( øD) 40

Helix Angle Corner : C Type DC D ≤ 3,0 3,0 < D ≤ 12 12,0 < D

0 0 0

(mm)

GSXSLT30000C-1.5D

Tolerance – 0,015 – 0,020 – 0,030

20 10 0

( 1) 100 (APMX)

Grade: ACF20

(mm)

Cat. No.

Stock

APMX

DMM

GSXSLT 30100C-1.5D GSXSLT 30150C-1.5D GSXSLT 30200C-1.5D GSXSLT 30250C-1.5D GSXSLT 30300C-1.5D GSXSLT 30400C-1.5D GSXSLT 30500C-1.5D GSXSLT 30600C-1.5D GSXSLT 30700C-1.5D GSXSLT 30800C-1.5D GSXSLT 30900C-1.5D GSXSLT 31000C-1.5D GSXSLT 31200C-1.5D GSXSLT 31600C-1.5D

l l

1,0 1,5 2,0 2,5 3,0 4,0 5,0 6,0 7,0 8,0 9,0 10,0 12,0 16,0

1,5 2,3 3,0 3,8 4,5 6,0 7,5 9,0 11,0 12,0 14,0 15,0 18,0 24,0

2,5 3,3 4,0 4,8 6,0 7,5 9,5 – 13,0 – 16,0 – – –

40 40 40 40 45 45 50 50 60 60 70 70 75 90

4 4 4 4 6 6 6 6 8 8 10 10 12 16

m m

l l l l l l l l l

Recommended Cutting Conditions

1. For stable machining performance use rigid, high-precision machines and holders. 2. Use air blowing when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. Use step machining of 0.1Dc when drilling stainless steel, heat resistant alloy, and titanium alloy. 5. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.

Shoulder Milling Work Material Cond. DC (mm)

1,0 2,0 4,0 6,0 8,0 10,0 12,0 16,0

Coated Endmills

Shoulder ap cutting ae

Carbon Steel (150 to 250HB)

19.600 11.200 6.400 4.600 3.400 2.800 2.300 1.700

300 410 550 670 670 670 670 550

Cast Iron

19.600 11.200 6.400 4.600 3.400 2.800 2.300 1.700

300 410 550 670 670 670 670 550

1.5 DC 0.05 DC

Alloy Steel (25 to 35HRC)

18.300 10.500 6.000 4.300 3.200 2.600 2.200 1.600

210 280 370 460 460 460 460 370

12.700 7.300 4.200 3.000 2.200 1.800 1.500 1.100

130 170 230 270 270 270 270 230

9.000 5.300 3.000 2.200 1.600 1.300 1.100 800

80 100 140 170 170 170 170 140

11.000 6.400 3.600 2.700 2.000 1.600 1.300 1.000

90 120 150 180 180 180 180 150

1.0 DC 0.02 DC

9.000 5.300 3.000 2.200 1.600 1.300 1.100 800

65 90 120 130 130 130 130 100

Grooving Work Material Cond. DC (mm)

1,0 2,0 4,0 6,0 8,0 10,0 12,0 16,0 Grooving ap

Heat Resistive Tempered Steel, Hardened Steel Stainless Steel Steel, Hardened Steel (45 to 55HRC) Titanium Alloy (35 to 45HRC) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) Structural Steel

Carbon Steel (150 to 250HB)

19.600 11.200 6.400 4.600 3.400 2.800 2.300 1.700

240 320 450 540 540 540 540 440

300 410 550 670 670 670 670 550

0,2 DC

Cast Iron

19.600 11.200 6.400 4.600 3.400 2.800 2.300 1.700

300 410 550 670 670 670 670 550

Alloy Steel (25 to 35HRC)

18.300 10.500 6.000 4.300 3.200 2.600 2.200 1.600

210 280 370 460 460 460 460 370

0,5 DC

12.700 7.300 4.200 3.000 2.200 1.800 1.500 1.100

130 170 230 270 270 270 270 230

0,2 DC

9.000 5.300 3.000 2.200 1.600 1.300 1.100 800

80 100 140 170 170 170 170 140

11.000 6.400 3.600 2.650 2.000 1.600 1.300 1.000

65 85 100 130 130 130 130 110

4.500 2.650 1.500 1.150 800 650 500 400

25 35 50 55 55 55 55 45

0,2 DC

0,05 DC

Drilling Work Material Cond. DC (mm)

1,0 2,0 4,0 6,0 8,0 10,0 12,0 16,0

J14

Carbon Steel (150 to 250HB)

19.600 11.200 6.400 4.600 3.400 2.800 2.300 1.700

70 90 130 160 160 160 160 130

l = Euro stock m = Japan stock

90 120 160 200 200 200 200 160

Cast Iron

19.600 11.200 6.400 4.600 3.400 2.800 2.300 1.700

90 120 160 200 200 200 200 160

Alloy Steel (25 to 35HRC)

18.300 10.500 6.000 4.300 3.200 2.600 2.200 1.600

60 80 110 130 130 130 130 110

12.700 7.300 4.200 3.000 2.200 1.800 1.500 1.100

40 50 70 80 80 80 80 70

9.000 5.300 3.000 2.200 1.600 1.300 1.100 800

25 30 40 50 50 50 50 40

11.000 6.400 3.600 2.650 2.000 1.600 1.300 1.000

20 25 30 40 40 40 40 35

4.500 2.650 1.500 1.150 800 650 500 400

10 15 20 20 20 20 20 15

GSX MILL Endmills

4 Flutes Endmills

◎

Endmills

DMM h5

◎

Graphite

◎

Cu Alloy

◎

Al Alloy

◎

Cast iron

Hardened Steel 45~55 55~60 60~65 HRC HRC HRC

Stainless Steel Ti Alloy / Heat Resistant Alloy

Pre-hardened Steel Tempered Die Steel

Coating

Alloy Steel

Grades

Carbon Steel

GSX

Coated Carbide

GSX 40000C-1.5D Type

Structual Steel

APMX LU

30°

(DC) ( øD) 40

Helix Angle Corner : C Type DC

Tolerance 0 – 0,015 0 – 0,020 0 – 0,030

D ≤ 3,0 3,0 < D ≤ 12 12,0 < D

(mm)

GSX40000C-1.5D 1.5D 2D

20 10 0

( 1) 100 (APMX)

Grade: ACF20

Recommended Cutting Conditions

1. For stable machining performance use rigid, highprecision machines and holders. 2. Use air blowing when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.

(mm)

Cat. No.

Stock

APMX

DMM

GSX 40100C-1.5D GSX 40150C-1.5D GSX 40200C-1.5D GSX 40250C-1.5D GSX 40300C-1.5D GSX 40350C-1.5D GSX 40400C-1.5D GSX 40450C-1.5D GSX 40500C-1.5D GSX 40550C-1.5D GSX 40600C-1.5D GSX 40700C-1.5D GSX 40800C-1.5D GSX 40900C-1.5D GSX 41000C-1.5D GSX 41200C-1.5D GSX 41400C-1.5D GSX 41500C-1.5D GSX 41600C-1.5D GSX 42000C-1.5D

l l l l l l l l l l l l l l l l

1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 7,0 8,0 9,0 10,0 12,0 14,0 15,0 16,0 20,0

1,5 2,3 3,0 3,8 4,5 5,3 6,0 6,8 7,5 8,3 9,0 11,0 12,0 14,0 15,0 18,0 21,0 23,0 24,0 30,0

2,5 3,3 4,0 4,8 6,0 6,8 7,5 8,3 9,5 10,3 – 13,0 – 16,0 – – 24,5 26,5 – –

40 40 40 40 45 45 45 50 50 50 50 60 60 70 70 75 90 90 90 100

4 4 4 4 6 6 6 6 6 6 6 8 8 10 10 12 16 16 16 20

Shoulder Milling Work Material Cond. DC (mm)

1,0 2,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0

Shoulder ap cutting ae

Carbon Steel (150 to 250HB)

24.000 12.800 6.800 4.600 3.400 2.800 2.300 1.700 1.350

470 570 730 780 780 780 780 650 600

Cast Iron

24.000 12.800 6.800 4.600 3.400 2.800 2.300 1.700 1.350

470 570 730 780 780 780 780 650 600

1,5 DC 0,05 DC

Alloy Steel (25 to 35HRC)

21.000 12.000 6.400 4.300 3.200 2.600 2.200 1.600 1.300

290 380 490 520 520 520 520 420 380

14.500 8.300 4.400 3.000 2.200 1.800 1.500 1.100 900

180 230 300 320 320 320 320 280 260

10.500 6.000 3.200 2.200 1.600 1.300 1.100 800 650

120 150 200 210 210 210 210 170 150

12.600 7.200 3.800 2.650 2.000 1.500 1.300 1.000 800

120 160 210 220 220 220 220 180 160

1,0 DC 0,02 DC

10.500 6.000 3.200 2.200 1.600 1.300 1.100 800 650

85 110 130 150 150 150 150 120 100

Shoulder Milling (High Speed Machining Centre) Work Material

DC (mm)

1,0 2,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0

Shoulder ap cutting ae

Carbon Steel (150 to 250HB)

60.000 47.800 23.900 16.000 12.000 9.600 8.000 6.000 4.800

1.200 2.200 2.600 2.700 2.700 2.700 2.700 2.200 2.000

Cast Iron

60.000 47.800 23.900 16.000 12.000 9.600 8.000 6.000 4.800

1.200 2.200 2.600 2.700 2.700 2.700 2.700 2.200 2.000

1,5 DC 0,05 DC

Alloy Steel (25 to 35HRC)

60.000 47.800 23.900 16.000 12.000 9.600 8.000 6.000 4.800

850 1.600 1.900 2.000 2.000 2.000 2.000 1.600 1.400

60.000 39.800 19.900 13.300 10.000 8.000 6.700 5.000 4.000

720 1.200 1.400 1.500 1.500 1.500 1.500 1.200 1.100

48.000 500 31.800 900 15.900 1.100 10.600 1.200 8.000 1.200 6.400 1.200 5.300 1.200 4.000 900 3.200 750

32.000 15.900 8.000 5.300 4.000 3.200 2.700 2.000 1.600

300 400 490 520 520 520 520 450 380

– – – – – – – – –

1,0 DC 0,02 DC

– – – – – – – – –

Coated Endmills

Cond.

Grooving Work Material Cond. DC (mm)

1,0 2,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0 Grooving ap

Carbon Steel (150 to 250HB)

24.000 12.800 6.800 4.600 3.400 2.800 2.300 1.700 1.350

380 460 580 620 620 620 620 520 480

0,2 DC

470 570 730 780 780 780 780 560 600

Cast Iron

24.000 12.800 6.800 4.600 3.400 2.800 2.300 1.700 1.350

470 570 730 780 780 780 780 560 600

0,5 DC

Alloy Steel (25 to 35HRC)

21.000 12.000 5.400 4.300 3.200 2.600 2.200 1.600 1.300

290 380 490 520 520 520 520 420 380

14.500 8.300 4.400 3.000 2.200 1.800 1.500 1.100 900

180 230 300 320 320 320 320 280 260

0,2 DC

10.500 6.000 3.200 2.200 1.600 1.300 1.100 800 650

120 150 200 210 210 210 210 170 150

0,05 DC

12.600 7.200 3.800 2.650 2.000 1.600 1.300 1.000 800

85 110 130 160 160 160 160 130 110

5.200 3.000 1.600 1.100 800 650 550 400 320

30 40 55 65 65 65 65 55 50

0,2 DC

J15

GSX MILL Endmills

◎

Endmills

APMX LU 30°

LF (DC) ( øD) 40

Helix Angle Corner : S Type DC

D ≤ 3,0 3,0 < D ≤ 12 12,0 < D

(mm)

GSX40000S-2D

Tolerance 0 – 0,015 0 – 0,020 0 – 0,030

20 10 0

( 1) 100 (APMX)

Grade: ACF20

Endmill Identification (GSX MILL Series)

GSX 4 1000 S - 2D Series Code

No. of Teeth

Diameter

Cutting Edge

(mm)

Cat. No.

DMM h5

◎

Cu Alloy

◎

Al Alloy

◎

Cast iron

Hardened Steel 45~55 55~60 60~65 HRC HRC HRC

Stainless Steel Ti Alloy / Heat Resistant Alloy

Pre-hardened Steel Tempered Die Steel

Coating

Alloy Steel

Grades

Carbon Steel

GSX

Coated Carbide

Structual Steel

GSX 40000S-2D Type

Sharp Edge Endmills (4 Flutes)

Graphite

GSX 40100S-2D GSX 40150S-2D GSX 40200S-2D GSX 40250S-2D GSX 40300S-2D GSX 40350S-2D GSX 40400S-2D GSX 40450S-2D GSX 40500S-2D GSX 40550S-2D GSX 40600S-2D GSX 40700S-2D GSX 40800S-2D GSX 40900S-2D GSX 41000S-2D GSX 41200S-2D GSX 41600S-2D GSX 42000S-2D

Stock

APMX

DMM

l l l l l l l l l l l l l l l l l l

1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 7,0 8,0 9,0 10,0 12,0 16,0 20,0

2,5 3,8 5,0 6,3 7,5 8,8 11,0 11,3 13,0 13,0 13,0 16,0 19,0 19,0 22,0 26,0 32,0 40,0

3,5 4,8 6,0 7,3 9,0 10,0 14,0 12,8 19,6 19,6 – 21,1 – 24,1 – – – –

40 40 40 40 45 45 45 50 50 50 50 60 60 70 70 75 90 100

4 4 4 4 6 6 6 6 6 6 6 8 8 10 10 12 16 20

Cutting Edge Length

S: Sharp Edge C: Gash Land Drilling

Recommended Cutting Conditions

1. For stable machining performance use rigid, high-precision machines and holders. 2. Use air blowing when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or reduce the depth of cut. 5. This series is not recommended for grooving. 6. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.

Shoulder Milling

Coated Endmills

Work Material Cond. DC (mm)

1,0 2,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0

Shoulder ap cutting ae

Carbon Steel (150 to 250HB)

22.000 11.500 6.000 4.200 3.000 2.500 2.100 1.500 1.200

360 440 560 600 600 600 600 500 460

Cast Iron

22.000 11.500 6.000 4.200 3.000 2.500 2.100 1.500 1.200

360 440 560 600 600 600 600 500 460

Alloy Steel (25 to 35HRC)

19.000 11.000 5.800 4.000 2.800 2.350 2.000 1.450 1.150

0,03 DC

220 290 370 400 400 400 400 320 290

13.000 7.500 4.000 2.700 2.000 1.600 1.350 1.000 800

2,0 DC

140 180 230 240 240 240 240 210 200

9.500 5.400 2.900 2.000 1.450 1.200 1.000 750 600

90 110 150 160 160 160 160 130 110

11.300 6.500 3.400 2.400 1.800 1.450 1.200 900 700

90 120 160 170 170 170 170 140 120

9.500 5.400 2.900 2.000 1.450 1.200 1.000 750 600

65 85 100 120 120 120 120 90 75

0,01 DC

Groove Finishing Work Material Cond. DC (mm)

1,0 2,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0

Groove ap finishing ae

J16

Carbon Steel (150 to 250HB)

22.000 11.500 6.000 4.200 3.000 2.500 2.100 1.500 1.200

360 440 560 600 600 600 600 500 460

l = Euro stock

360 440 560 600 600 600 600 500 460

Cast Iron

22.000 11.500 6.000 4.200 3.000 2.500 2.100 1.500 1.200

360 440 560 600 600 600 600 500 460

Alloy Steel (25 to 35HRC)

19.000 11.000 5.800 4.000 2.800 2.350 2.000 1.450 1.150

220 290 370 400 400 400 400 320 290

13.000 7.500 4.000 2.700 2.000 1.600 1.350 1.000 800

1,5 DC –0,02 DC

140 180 230 240 240 240 240 210 200

9.500 5.400 2.900 2.000 1.450 1.200 1.000 750 600

90 110 150 160 160 160 160 130 110

11.300 6.500 3.400 2.400 1.800 1.450 1.200 900 700

90 120 160 170 170 170 170 140 120

9.500 5.400 2.900 2.000 1.450 1.200 1.000 750 600

65 85 100 120 120 120 120 90 75

GSX MILL Endmills

4 Flutes Endmills

◎

Endmills

APMX LU

30°

(DC) ( øD) 40

Helix Angle Corner : C Type DC

D ≤ 3,0 3,0 < D ≤ 12 12,0 < D

(mm)

GSX40000C-2D

Tolerance 0 – 0,015 0 – 0,020 0 – 0,030

1.5D 2D

20 10 0

( 1) 100 (APMX)

Grade: ACF20

Recommended Cutting Conditions

1. For stable machining performance use rigid, highprecision machines and holders. 2. Use air blowing when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or reduce the depth of cut. 5. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.

(mm)

Cat. No.

DMM h5

◎

Graphite

◎

Cu Alloy

◎

Al Alloy

◎

Cast iron

Hardened Steel 45~55 55~60 60~65 HRC HRC HRC

Stainless Steel Ti Alloy / Heat Resistant Alloy

Pre-hardened Steel Tempered Die Steel

Coating

Alloy Steel

Grades

Carbon Steel

GSX

Coated Carbide

GSX 40000C-2D Type

Structual Steel

GSX 40100C-2D GSX 40150C-2D GSX 40200C-2D GSX 40250C-2D GSX 40300C-2D GSX 40350C-2D GSX 40400C-2D GSX 40450C-2D GSX 40500C-2D GSX 40550C-2D GSX 40600C-2D GSX 40700C-2D GSX 40800C-2D GSX 40900C-2D GSX 41000C-2D GSX 41200C-2D GSX 41400C-2D GSX 41500C-2D GSX 41600C-2D GSX 42000C-2D

Stock

APMX

DMM

l l l l l l l l l l l l l l l l

1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 7,0 8,0 9,0 10,0 12,0 14,0 15,0 16,0 20,0

2,0 3,0 4,0 5,0 6,0 7,0 8,0 9,0 10,0 11,0 12,0 14,0 16,0 18,0 20,0 24,0 28,0 30,0 32,0 40,0

3,0 4,0 5,0 6,0 7,5 8,5 9,5 10,5 12,0 13,0 – 16,0 – 20,0 – – 31,5 33,5 – –

40 40 40 40 45 45 45 50 50 50 50 60 60 70 70 75 90 90 90 100

4 4 4 4 6 6 6 6 6 6 6 8 8 10 10 12 16 16 16 20

l l

Shoulder Milling Work Material Cond. DC (mm)

1,0 2,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0

Shoulder ap cutting ae

Carbon Steel (150 to 250HB)

24.000 12.800 6.800 4.600 3.400 2.800 2.300 1.700 1.350

470 570 730 780 780 780 780 650 600

Cast Iron

24.000 12.800 6.800 4.600 3.400 2.800 2.300 1.700 1.350

470 570 730 780 780 780 780 650 600

1,5 DC 0,05 DC

Alloy Steel (25 to 35HRC)

21.000 12.000 6.400 4.300 3.200 2.600 2.200 1.600 1.300

290 380 490 520 520 520 520 420 380

14.500 8.300 4.400 3.000 2.200 1.800 1.500 1.100 900

180 230 300 320 320 320 320 280 260

10.500 6.000 3.200 2.200 1.600 1.300 1.100 800 650

120 150 200 210 210 210 210 170 150

12.600 7.200 3.800 2.650 2.000 1.500 1.300 1.000 800

120 160 210 220 220 220 220 180 160

1,0 DC 0,02 DC

10.500 6.000 3.200 2.200 1.600 1.300 1.100 800 650

85 110 130 150 150 150 150 120 100

Shoulder Milling (High Speed Machining Centre) Work Material

1,0 2,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0

Shoulder ap cutting ae

Carbon Steel (150 to 250HB)

60.000 47.800 23.900 16.000 12.000 9.600 8.000 6.000 4.800

1.200 2.200 2.600 2.700 2.700 2.700 2.700 2.200 2.000

Cast Iron

60.000 47.800 23.900 16.000 12.000 9.600 8.000 6.000 4.800

1.200 2.200 2.600 2.700 2.700 2.700 2.700 2.200 2.000

1,5 DC 0,05 DC

Alloy Steel (25 to 35HRC)

60.000 47.800 23.900 16.000 12.000 9.600 8.000 6.000 4.800

850 1.600 1.900 2.000 2.000 2.000 2.000 1.600 1.400

60.000 39.800 19.900 13.300 10.000 8.000 6.700 5.000 4.000

720 1.200 1.400 1.500 1.500 1.500 1.500 1.200 1.100

48.000 500 31.800 900 15.900 1.100 10.600 1.200 8.000 1.200 6.400 1.200 5.300 1.200 4.000 900 3.200 750

32.000 15.900 8.000 5.300 4.000 3.200 2.700 2.000 1.600

300 400 490 520 520 520 520 450 380

– – – – – – – – –

1,0 DC 0,02 DC

– – – – – – – – –

Coated Endmills

Cond. DC (mm)

Grooving Work Material Cond. DC (mm)

1,0 2,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0 Grooving ap

Carbon Steel (150 to 250HB)

24.000 12.800 6.800 4.600 3.400 2.800 2.300 1.700 1.350

380 460 580 620 620 620 620 520 480

0,2 DC

470 570 730 780 780 780 780 560 600

Cast Iron

24.000 12.800 6.800 4.600 3.400 2.800 2.300 1.700 1.350

470 570 730 780 780 780 780 560 600

0,5 DC

Alloy Steel (25 to 35HRC)

21.000 12.000 5.400 4.300 3.200 2.600 2.200 1.600 1.300

290 380 490 520 520 520 520 420 380

14.500 8.300 4.400 3.000 2.200 1.800 1.500 1.100 900

180 230 300 320 320 320 320 280 260

0,2 DC

10.500 6.000 3.200 2.200 1.600 1.300 1.100 800 650

120 150 200 210 210 210 210 170 150

0,05 DC

12.600 7.200 3.800 2.650 2.000 1.600 1.300 1.000 800

85 110 130 160 160 160 160 130 110

5.200 3.000 1.600 1.100 800 650 550 400 320

30 40 55 65 65 65 65 55 50

0,2 DC

J17

GSX MILL Endmills

◎

Endmills

APMX LU

30°

(DC) ( øD) 40

Helix Angle Corner : C Type DC

D ≤ 3,0 3,0 < D ≤ 12 12,0 < D

(mm)

GSX40000C-3D

Tolerance 0 – 0,015 0 – 0,020 0 – 0,030

1.5D 2D

20 10 0

(mm)

Cat. No.

DMM h5

◎

Cu Alloy

◎

Al Alloy

◎

Cast iron

Hardened Steel 45~55 55~60 60~65 HRC HRC HRC

Stainless Steel Ti Alloy / Heat Resistant Alloy

Coating

Pre-hardened Steel Tempered Die Steel

Grades

Alloy Steel

GSX

Carbon Steel

Coated Carbide

Structual Steel

GSX 40000C-3D Type

4 Flutes Endmills

Graphite

( 1) 100 (APMX)

Grade: ACF20

GSX 40100C-3D GSX 40150C-3D GSX 40200C-3D GSX 40250C-3D GSX 40300C-3D GSX 40400C-3D GSX 40500C-3D GSX 40600C-3D GSX 40800C-3D GSX 41000C-3D GSX 41200C-3D GSX 41600C-3D GSX 42000C-3D

Stock

APMX

DMM

l l l l l l l l l l l l

1,0 1,5 2,0 2,5 3,0 4,0 5,0 6,0 8,0 10,0 12,0 16,0 20,0

3,0 4,5 6,0 7,5 9,0 12,0 15,0 18,0 24,0 30,0 36,0 48,0 60,0

4,0 5,5 7,0 8,5 10,5 13,5 17,0 – – – – – –

40 40 40 40 50 50 50 50 70 90 90 110 120

4 4 4 4 6 6 6 6 8 10 12 16 20

Endmill Identification (GSX MILL Series)

GSX 4 0100 C - 2D / 3D Series Code

No. of Teeth

Diameter

Cutting Edge

Cutting Edge Length

S: Sharp Edge C: Gash Land Drilling

Recommended Cutting Conditions

1. For stable machining performance use rigid, high-precision machines and holders. 2. Use air blowing when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. In rear cases, chattering may occur in early milling stages, dissipating after 2 m of cutting. 5. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or reduce the depth of cut. 6. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.

Shoulder Milling

Coated Endmills

Work Material Cond. DC (mm)

1,0 2,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0

Shoulder ap cutting ae

Carbon Steel (150 to 250HB)

21.000 10.500 5.200 3.500 2.600 2.100 1.750 1.300 1.050

360 360 500 560 520 500 500 420 380

< ø3: 0,05 DC ,

360 360 500 560 520 500 500 420 380

Alloy Steel (25 to 35HRC)

Cast Iron

21.000 10.500 5.200 3.500 2.600 2.100 1.750 1.300 1.050

360 360 500 560 520 500 500 420 380

2,5 DC

≤ ø3< ø8: 0,1 DC ,

19.000 9.600 4.800 3.200 2.400 1.900 1.600 1.200 950

220 290 370 400 400 400 400 330 290

13.000 7.500 4.000 2.700 2.000 1.600 1.350 1.000 800

140 180 280 300 300 300 300 260 230

9.000 4.500 2.250 1.500 1.100 900 750 550 450

90 110 150 160 160 160 150 120 110

10.500 5.200 2.600 1.700 1.300 1.000 850 650 500

0,02 DC

≤ ø8: 0,15 DC

90 120 160 170 170 160 160 140 120

2,0 DC

9.000 4.500 2.250 1.500 1.100 900 750 550 450

65 85 100 120 120 120 120 100 90

Grooving Work Material Cond. DC (mm)

1,0 2,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0 Grooving ap

J18

Carbon Steel (150 to 250HB)

16.600 9.500 5.200 3.500 2.600 2.100 1.750 1.300 1.050

140 160 160 160 160 160 160 160 160

0,1 DC

l = Euro stock

140 160 180 200 200 200 200 200 200

Alloy Steel (25 to 35HRC)

Cast Iron

16.600 9.500 5.200 3.500 2.600 2.100 1.750 1.300 1.050

140 160 180 200 200 200 200 200 200

15.500 9.000 4.800 3.200 2.400 1.900 1.600 1.200 950

0,2 DC

100 180 160 160 160 160 160 160 160

10.500 6.200 3.400 2.550 1.900 1.500 1.250 950 750

100 120 110 120 120 120 120 120 120

7.500 4.500 2.200 1.500 1.100 900 750 550 450

70 90 65 65 65 65 65 65 65

0,05 DC

9.400 5.200 2.600 1.700 1.300 1.000 850 650 500

60 80 70 70 70 70 70 70 70

3.750 2.250 1.250 950 700 550 450 350 280

0,1 DC

20 30 25 25 25 25 25 25 25

GSX MILL Endmills

4 Flutes Endmills

◎

Endmills

APMX

30°

(DC) ( øD) 40

Helix Angle Corner : C Type DC

D ≤ 3,0 3,0 < D ≤ 12 12,0 < D

(mm)

GSX40000C-4D

Tolerance 0 – 0,015 0 – 0,020 0 – 0,030

1.5D 2D

20 10 0

(mm)

Cat. No.

DMM h5

◎

Graphite

◎

Cu Alloy

◎

Al Alloy

◎

Cast iron

Hardened Steel 45~55 55~60 60~65 HRC HRC HRC

Stainless Steel Ti Alloy / Heat Resistant Alloy

Coating

Pre-hardened Steel Tempered Die Steel

Grades

Alloy Steel

GSX

Carbon Steel

Coated Carbide

GSX 40000C-4D Type

Structual Steel

( 1) 100 (APMX)

Grade: ACF20

Endmill Identification (GSX MILL Series)

GSX 40100C-4D GSX 40150C-4D GSX 40200C-4D GSX 40250C-4D GSX 40300C-4D GSX 40400C-4D GSX 40500C-4D GSX 40600C-4D GSX 40800C-4D GSX 41000C-4D GSX 41200C-4D GSX 41600C-4D GSX 42000C-4D

Stock

APMX

DMM

l l l l l l l l l l l l

1,0 1,5 2,0 2,5 3,0 4,0 5,0 6,0 8,0 10,0 12,0 16,0 20,0

4,0 6,0 8,0 10,0 12,0 16,0 20,0 24,0 32,0 40,0 48,0 64,0 80,0

5,0 7,0 9,0 11,0 13,5 17,5 22,0 – – – – – –

40 40 40 50 50 50 60 60 80 90 100 120 140

4 4 4 4 6 6 6 6 8 10 12 16 20

GSX 4 0100 C - 4D Series Code

No. of Teeth

Diameter

Cutting Edge

Cutting Edge Length

S: Sharp Edge C: Gash Land Drilling

Coated Endmills

Recommended Cutting Conditions

1. For stable machining performance use rigid, high-precision machines and holders. 2. Use air blowing when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. In rear cases, chattering may occur in early milling stages, dissipating after 2m of cutting. 5. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or reduce the depth of cut. 6. This series is not recommended for grooving. 7. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.

Shoulder Milling Work Material Cond. DC (mm)

1,0 2,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0

Shoulder ap cutting ae

Carbon Steel (150 to 250HB)

9.000 4.500 2.250 1.500 1.100 900 750 550 450

140 140 200 250 220 210 200 170 150

Cast Iron

9.000 4.500 2.250 1.500 1.100 900 750 550 450

140 140 200 250 220 210 200 170 150

3,5 DC

Alloy Steel (25 to 35HRC)

7.000 3.500 1.750 1.150 850 700 580 440 350

80 100 120 160 160 140 140 120 100

< ø3: 0,04 DC , 3 ≤ øD< 8: 0,08 DC , 8 ≤ øD: 0,1 DC

6.500 3.200 1.600 1.050 800 650 520 400 320

60 80 100 140 130 120 110 95 80

4.500 2.300 1.200 800 600 460 400 300 240

40 55 60 65 65 65 65 55 50

5.400 2.700 1.350 900 660 540 450 330 270

3,0 DC

40 55 50 45 45 45 45 45 45

4.500 2.300 1.200 800 600 460 400 300 240

40 40 35 35 35 35 35 35 35

0,02 DC

J19

Anti-Vibration Typ GSX MILL

◎

LF (DC) ( øD) 40

(mm)

GSXVL4000-2.5D

40° 43°

20 10

Helix Angle Corner : C Type

( 1) 100 (APMX)

(mm)

Cat. No.

DMM h5 APMX LU

Endmills

Graphite

◎

Cu Alloy

◎

SAFE-LOCK TM Applicable Endmills (4 Flutes) Al Alloy

◎

Cast iron

Pre-hardened Steel Tempered Die Steel

Stainless Steel Ti Alloy / Heat Resistant Alloy

Alloy Steel

Coating

Carbon Steel

Grades

Hardened Steel 45~55 55~60 60~65 HRC HRC HRC

DC ±0,01

GSX

Structual Steel

GSXVL 4000-2.5D Type Coated Carbide

Anti-Vibration Type and HAIMER's

Grade: ACF20

Stock

APMX

DMM

l l l l l

2,0 3,0 4,0 5,0 6,0 7,0 8,0 9,0 10,0 11,0 12,0 14,0 15,0 16,0 18,0 20,0 25,0

5 8 10 13 15 18 20 23 25 28 30 35 38 40 45 50 63

6,5 9,5 11,5 14,5 – 20,0 – 25,0 – 30,5 – 37,5 41,0 – 48,0 – –

50 50 50 60 60 70 80 90 90 90 90 110 110 115 120 125 140

4 6 6 6 6 8 8 10 10 12 12 16 16 16 20 20 25

GSXVL 4020-2.5D GSXVL 4030-2.5D GSXVL 4040-2.5D GSXVL 4050-2.5D GSXVL 4060-2.5D GSXVL 4070-2.5D GSXVL 4080-2.5D GSXVL 4090-2.5D GSXVL 4100-2.5D GSXVL 4110-2.5D GSXVL 4120-2.5D GSXVL 4140-2.5D GSXVL 4150-2.5D GSXVL 4160-2.5D GSXVL 4180-2.5D GSXVL 4200-2.5D GSXVL 4250-2.5D

l l l m

l l m

l l l m

Endmills

Applicable Endmills

(mm)

Cat. No.

Stock

APMX

DMM

GSXVL 4120S-2.5D GSXVL 4140S-2.5D GSXVL 4150S-2.5D GSXVL 4160S-2.5D GSXVL 4180S-2.5D GSXVL 4200S-2.5D GSXVL 4250S-2.5D

m m m m m q q

12,0 14,0 15,0 16,0 18,0 20,0 25,0

30 35 38 40 45 50 63

– 37,5 41,0 – 48,0 – –

90 110 110 115 120 125 140

12 16 16 16 20 20 25

Recommended Cutting Conditions

1. For stable machining performance use rigid, high-precision machines and holders. 2. Use air blowing when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.

Shoulder Milling

Coated Endmills

DC (mm)

2,0 4,0 6,0 8,0 10,0 12,0 14,0 16,0 18,0 20,0 25,0

Shoulder ap cutting ae

Carbon Steel, Cast Iron (150 to 250HB) Spindle Speed Feed Rate (rpm) (mm/min)

13.000 9.600 6.800 5.200 4.200 3.500 3.000 2.700 2.400 2.200 1.700

1.000 1.200 1.500 1.600 1.500 1.400 1.200 1.100 1.000 900 680

Alloy Steel (25 to 35HRC) Spindle Speed (rpm)

10.000 8.000 5.600 4.400 3.500 3.000 2.600 2.200 2.000 1.700 1.400

Feed Rate (mm/min)

800 1.000 1.200 1.300 1.200 1.200 1.100 1.000 900 800 630

0,1 DC

Tempered Steel, Hardened Steel (40 to 50HRC) Spindle Speed Feed Rate (mm/min) (rpm)

8.000 6.000 4.200 3.200 2.600 2.200 1.800 1.600 1.400 1.200 1.000

700 800 900 950 800 700 600 600 570 550 450

1,5 DC 0,05 DC

Stainless Steel Spindle Speed (rpm)

10.000 5.500 3.800 2.800 2.300 1.900 1.600 1.400 1.300 1.100 890

Feed Rate (mm/min)

580 650 680 650 600 550 500 480 450 400 310

0,1 DC

Heat Resistive Steel, Titanium Alloy (20 to 45HRC) Spindle Speed Feed Rate (mm/min) (rpm)

5.000 3.000 2.100 1.600 1.300 1.100 900 760 680 600 480

200 230 240 250 210 180 150 130 120 100 82

0,05 DC

Shoulder Milling Work Material Cond. DC (mm)

2,0 4,0 6,0 8,0 10,0 12,0 14,0 16,0 18,0 20,0 25,0 Grooving ap

J20

Carbon Steel, Cast Iron (150 to 250HB) Spindle Speed Feed Rate (rpm) (mm/min)

13.000 8.200 6.100 4.600 3.600 3.100 2.600 2.300 2.000 1.900 1.500

750 800 1.100 1.000 1.000 920 750 670 620 600 470

Alloy Steel (25 to 35HRC) Spindle Speed (rpm)

10.000 6.000 4.000 3.000 2.400 2.000 1.700 1.500 1.300 1.200 1.000

1,0 DC

l = Euro stock m = Japan stock

Feed Rate (mm/min)

550 600 600 580 550 500 450 420 380 360 300

Tempered Steel, Hardened Steel (40 to 50HRC) Spindle Speed Feed Rate (mm/min) (rpm)

8.400 5.200 3.500 2.600 2.100 1.700 1.500 1.300 1.100 1.000 790

500 500 580 570 510 450 400 350 330 320 250

Stainless Steel Spindle Speed (rpm)

6.500 4.000 2.700 2.000 1.600 1.300 1.100 1.000 900 800 640

0,2 DC q = Delivery on request

Feed Rate (mm/min)

300 330 350 330 200 280 250 230 200 180 140

0,3 DC

Heat Resistive Steel, Titanium Alloy (20 to 45HRC) Spindle Speed Feed Rate (mm/min) (rpm)

4.000 2.000 1.350 1.000 800 660 570 500 430 380 300

140 130 150 140 130 110 100 90 80 70 55

0,2 DC

Cond.

Work Material

Anti-Vibration MILL with R. Corner

Anti-Vibration Type with Radius Corner and

GSXVL 4000-R-2.5D Type

◎

Applicable Endmills

LF (DC) ( øD) 40

(mm)

GSXVL4000-R-2.5D

40° 43°

20 10

Helix Angle

( 1) 100 (APMX)

Endmills m m

m m m

l l

m m

l l l

m m

l l l l

l l l

m m

m m m m

RE APMX LU

LF DMM

0,2 0,5 0,2 0,5 1,0 0,2 0,5 1,0 0,3 0,5 1,0 1,5 0,3 0,5 1,0 1,5 2,0 0,3 0,5 1,0 1,5 2,0 0,5 1,0 1,5 2,0 3,0 1,0 1,5 2,0 3,0 1,0 1,5 2,0 3,0 1,0 1,5 2,0 3,0

50 50 50 50 50 60 60 60 60 60 60 60 80 80 80 80 80 90 90 90 90 90 90 90 90 90 90 115 115 115 115 125 125 125 125 140 140 140 140

8 8 10 10 10 13 13 13 15 15 15 15 20 20 20 20 20 25 25 25 25 25 30 30 30 30 30 40 40 40 40 50 50 50 50 63 63 63 63

Cond. DC (mm)

2,0 4,0 6,0 8,0 10,0 12,0 14,0 16,0 18,0 20,0

Shoulder ap cutting ae Grooving ap

9.000 6.600 4.800 3.600 2.800 2.400 2.200 1.800 1.600 1.400

720 800 960 1.000 1.000 950 880 650 580 500

Alloy Steel (25 to 35HRC) Spindle Speed (rpm)

0,1 DC 1,0 DC

6.000 4.500 3.000 2.200 1.800 1.500 1.300 1.100 1.000 900

6 6 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 10 10 10 10 10 12 12 12 12 12 16 16 16 16 20 20 20 20 25 25 25 25

Cat. No.

Stock DC

GSXVL 4120S-R05-2.5D GSXVL 4120S-R10-2.5D GSXVL 4120S-R15-2.5D GSXVL 4120S-R20-2.5D GSXVL 4120S-R30-2.5D GSXVL 4160S-R10-2.5D GSXVL 4160S-R15-2.5D GSXVL 4160S-R20-2.5D GSXVL 4160S-R30-2.5D GSXVL 4200S-R10-2.5D GSXVL 4200S-R15-2.5D GSXVL 4200S-R20-2.5D GSXVL 4200S-R30-2.5D GSXVL 4250S-R10-2.5D GSXVL 4250S-R15-2.5D GSXVL 4250S-R20-2.5D GSXVL 4250S-R30-2.5D

Feed Rate (mm/min)

430 450 480 610 610 550 490 420 360 330

Tempered Steel, Hardened Steel (40 to 50HRC) Spindle Speed Feed Rate (mm/min) (rpm)

4.000 3.000 2.500 2.000 1.500 1.200 1.000 800 750 700

320 380 380 400 400 380 360 300 270 250

1,5 DC 0,05 DC 0,2 DC

m q q q q q q q q q q q q q q q m

RE APMX LU LF DMM

12,0 12,0 12,0 12,0 12,0 16,0 16,0 16,0 16,0 20,0 20,0 20,0 20,0 25,0 25,0 25,0 25,0

0,5 1,0 1,5 2,0 3,0 1,0 1,5 2,0 3,0 1,0 1,5 2,0 3,0 1,0 1,5 2,0 3,0

30 30 30 30 30 40 40 40 40 50 50 50 50 63 63 63 63

– – – – – – – – – – – – – – – – –

90 90 90 90 90 115 115 115 115 125 125 125 125 140 140 140 140

12 12 12 12 12 16 16 16 16 20 20 20 20 25 25 25 25

Grade: ACF20

Recommended Cutting Conditions

1. For stable machining performance use rigid, highprecision machines and holders. 2. Use air blowing when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. ae 4. I f the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.

Grade: ACF20

Shoulder Milling and Grooving Carbon Steel, Cast Iron (150 to 250HB) Spindle Speed Feed Rate (rpm) (mm/min)

9,5 9,5 11,5 11,5 11,5 14,5 14,5 14,5 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – –

Coated Endmills

3,0 3,0 4,0 4,0 4,0 5,0 5,0 5,0 6,0 6,0 6,0 6,0 8,0 8,0 8,0 8,0 8,0 10,0 10,0 10,0 10,0 10,0 12,0 12,0 12,0 12,0 12,0 16,0 16,0 16,0 16,0 20,0 20,0 20,0 20,0 25,0 25,0 25,0 25,0

(mm)

Stock DC

GSXVL 4030-R02-2.5D GSXVL 4030-R05-2.5D GSXVL 4040-R02-2.5D GSXVL 4040-R05-2.5D GSXVL 4040-R10-2.5D GSXVL 4050-R02-2.5D GSXVL 4050-R05-2.5D GSXVL 4050-R10-2.5D GSXVL 4060-R03-2.5D GSXVL 4060-R05-2.5D GSXVL 4060-R10-2.5D GSXVL 4060-R15-2.5D GSXVL 4080-R03-2.5D GSXVL 4080-R05-2.5D GSXVL 4080-R10-2.5D GSXVL 4080-R15-2.5D GSXVL 4080-R20-2.5D GSXVL 4100-R03-2.5D GSXVL 4100-R05-2.5D GSXVL 4100-R10-2.5D GSXVL 4100-R15-2.5D GSXVL 4100-R20-2.5D GSXVL 4120-R05-2.5D GSXVL 4120-R10-2.5D GSXVL 4120-R15-2.5D GSXVL 4120-R20-2.5D GSXVL 4120-R30-2.5D GSXVL 4160-R10-2.5D GSXVL 4160-R15-2.5D GSXVL 4160-R20-2.5D GSXVL 4160-R30-2.5D GSXVL 4200-R10-2.5D GSXVL 4200-R15-2.5D GSXVL 4200-R20-2.5D GSXVL 4200-R30-2.5D GSXVL 4250-R10-2.5D GSXVL 4250-R15-2.5D GSXVL 4250-R20-2.5D GSXVL 4250-R30-2.5D

Work Material

Endmills

(mm)

Cat. No.

Endmills

DMM h5

APMX LU

RE ±0,02

Graphite

◎

Cu Alloy

◎

Al Alloy

◎

Cast iron

Hardened Steel 45~55 55~60 60~65 HRC HRC HRC

Stainless Steel Ti Alloy / Heat Resistant Alloy

Pre-hardened Steel Tempered Die Steel

Coating

Alloy Steel

Grades

Carbon Steel

GSX

DC ±0,01

Coated Carbide

Structual Steel

HAIMER's SAFE-LOCK TM Applicable Endmills

Corner Radius Selection Stainless Steel Spindle Speed (rpm)

5.500 4.000 3.000 2.000 1.700 1.500 1.200 1.000 900 820

Feed Rate (mm/min)

320 320 480 520 550 500 430 360 340 300

0,1 DC 0,3 DC

Heat Resistive Steel, Titanium Alloy (20 to 45HRC) Spindle Speed Feed Rate (mm/min) (rpm)

2.600 2.000 1.200 1.000 800 700 600 500 450 400

120 120 120 140 160 140 130 120 110 100

DC RE0,2 RE0,3 RE0,5 RE1,0 RE1,5 RE2,0 RE3,0 3 4 5 6 8 10 12 16 20 25

q q q q q q

q q q q q q q

q q q q q q q q q

q q q q q q q

q q q q q q

q q q q

0,05 DC 0,2 DC

J21

Radius Endmill for Exotic Alloys

SSEH Series

+ J 24, J 39

+ J 23, J 39 SSEH Radius Anti-vibration Type

SSEH Radius Characteristics and Applications l Steep helix (45° helix) improves sharpness. l Combination of unique flute design and semi-mirrored surface improves chip evacuation and adhesion resistance. l Ultra-smooth coating with improved hardness and heat resistance combined with tough carbide substrate improves tool life when working with heat resistant alloys. l Unique, smooth radius shape mitigates cutting impact and improves fracture resistance. l Both coated and uncoated types are available in stock to meet various conditions.

Characteristics and Applications l New anti-vibration type added to the SSEH type endmill for

exotic alloys.

l Builds on the same features of existing endmills by adding an

irregular lead for exceptionally good anti-vibration performance.

l Compatible with wide range of milling for exotic alloys including

SUS, Inconel, and titanium.

l Reduces chattering for high-speed, high-feed cutting. l Both coated and uncoated types are available in stock to meet

various conditions.

Application Examples Inconel 718 (Side Milling) Chipping

Irregular Pitch

b2°

a2° b1°

Notch Wear (mm)

Conventional Tool

a1°

Irregular Lead

Application Examples Coated Endmills

Cutting Length (m)

Tool Diameter: Cutting Conditions:

ø 6 × R1 v c = 20 m/min, f t = 0,025 mm/t, ap = 5 mm, ae = 0,5 mm, wet

Surface Roughness Comparison SSEH Anti-vibration Type

Good Surface Quality Ra 0,37 μm

Rz 1,86 μm

l Inconel 713 (Side Milling) SSEH 4100W-R10

Competitor's Product Conventional Tool

Surface shows chattering Ra 1,52 μm Rz 6,45 μm

Tool Diameter : ø 10 x R1 Cutting Conditions : v c = 32 m/min, f t = 0,018 mm/t ap = 20 mm, ae = 0,8 m, Dry In Sumitomo Electric Hardmetal tests, the special coating with excellent adhesion resistance provided less cutting edge adhesion than the competitor's product and enabled fracturefree machining. The competitor's product suffered from edge adhesion leading to breakage.

Unique, smooth radius design

J22

l = Euro stock q = Delivery on request

Work Material: X5CrNi1810 (Surface Milling) Tool Diameter: ø 12 mm Cutting Conditions: n = 1.300 rpm, vf = 300 mm/min ap = 18 mm, ae = 1,2 mm Equipment: BT50

Anti-Vibration MILL with R. Corner

Anti-Vibration Type with Radius Corner

◎

Graphite

Cu Alloy

Al Alloy

SSEHVL 4000W-R Type

◎

DMM h6

Cast iron

Hardened Steel 45~55 55~60 60~65 HRC HRC HRC

Stainless Steel Ti Alloy / Heat Resistant Alloy

Pre-hardened Steel Tempered Die Steel

Alloy Steel

HARD Coating

Grades

Carbon Steel

Coated Carbide

Structual Steel

andHAIMER's SAFE-LOCK TM Applicable Endmills

+0,02

RE -0,01

LU LF (DC) ( øD) 40

SSEHVL4000W-R

42° 45°

Applicable Endmills

(mm)

20 10

Helix Angle

( 1) 100 (APMX)

Grade: ACW52

Endmills

(mm)

Cat. No.

Endmills

(mm)

Stock

DMM

Cat. No.

Stock

DMM

l l l l l l l l l l l l

4,5 4,5 5,0 5,0 6,0 8,0 10,0 10,0 12,0 12,0 16,0 16,0 20,0 20,0 25,0 25,0

0,5 1,0 0,5 1,0 1,0 1,0 1,0 3,0 1,0 3,0 1,0 3,0 1,0 3,0 1,0 3,0

12 12 13 13 13 19 22 22 26 26 32 32 40 40 50 50

50 50 60 60 60 80 90 90 90 90 115 115 125 125 140 140

6 6 6 6 6 8 10 10 12 12 16 16 20 20 25 25

SSEHVL 4120WS-R10 SSEHVL 4120WS-R30 SSEHVL 4160WS-R10 SSEHVL 4160WS-R30 SSEHVL 4200WS-R10 SSEHVL 4200WS-R30 SSEHVL 4250WS-R10 SSEHVL 4250WS-R30

q q q q q q q q

12,0 12,0 16,0 16,0 20,0 20,0 25,0 25,0

1,0 3,0 1,0 3,0 1,0 3,0 1,0 3,0

26 26 32 32 40 40 50 50

90 90 115 115 125 125 140 140

12 12 16 16 20 20 25 25

SSEHVL 4045W-R05 SSEHVL 4045W-R10 SSEHVL 4050W-R05 SSEHVL 4050W-R10 SSEHVL 4060W-R10 SSEHVL 4080W-R10 SSEHVL 4100W-R10 SSEHVL 4100W-R30 SSEHVL 4120W-R10 SSEHVL 4120W-R30 SSEHVL 4160W-R10 SSEHVL 4160W-R30 SSEHVL 4200W-R10 SSEHVL 4200W-R30 SSEHVL 4250W-R10 SSEHVL 4250W-R30

q q q q

Diameter and Corner Radius Selection Range RE0,5

RE1,0

RE3,0

4,5 5 6 8 10 12 16 20 25

l l

l l l l l l l

l l l

q q

Coated Endmills

Recommended Cutting Conditions

1. For stable machining, a more rigid machine is recommended. 2. Wet machining is recommended for stainless steel and heat resistant alloy applications. 3. If cutting noise and vibration are present, please change the cutting conditions accordingly.

l Shoulder Milling Work Material Cond. DC (mm)

4,5 5,0 6,0 8,0 10,0 12,0 16,0 20,0 25,0

Shoulder ap cutting ae

Stainless Steel Spindle Speed (rpm)

3.500 3.200 2.700 2.000 1.600 1.300 1.000 800 640

l Grooving

Feed Rate (mm/min)

0,1 DC

350 380 430 400 380 360 320 260 200

Titanium Alloy Spindle Speed (rpm)

3.500 3.200 2.700 2.000 1.600 1.300 1.000 800 640

Feed Rate (mm/min)

1,5 DC 0,05 DC

280 320 320 280 260 230 200 160 130

Heat Resistive Steel Spindle Speed (rpm)

2.100 1.900 1.600 1.200 1.000 800 600 480 380

Feed Rate (mm/min)

0,05 DC

170 190 190 170 160 140 120 100 80

Work Material Cond. DC(mm)

4,5 5,0 6,0 8,0 10,0 12,0 16,0 20,0 25,0 Grooving ap

Stainless Steel Spindle Speed (rpm)

4,200 3,800 3,200 2,400 1,900 1,600 1,200 950 760

Feed Rate (mm/min)

0,3 DC

200 240 260 240 220 200 130 95 75

Titanium Alloy Spindle Speed (rpm)

3,900 3,500 2,900 2,200 1,700 1,400 1,100 890 700

Feed Rate (mm/min)

0,2 DC

270 300 300 270 250 230 200 90 70

Heat Resistive Steel Spindle Speed (rpm)

1,400 1,300 1,100 800 650 550 400 320 250

Feed Rate (mm/min)

100 120 140 120 110 100 80 60 50

0,15 DC

J23

Radius Endmill for Exotic Alloys

◎

Graphite

Cu Alloy

Al Alloy

◎

DMM h6

Cast iron

Hardened Steel 45~55 55~60 60~65 HRC HRC HRC

Stainless Steel Ti Alloy / Heat Resistant Alloy

Pre-hardened Steel Tempered Die Steel

Alloy Steel

HARD Coating

HAIMER's SAFE-LOCK TM Applicable Endmills

Grades

Carbon Steel

Coated Carbide

Structual Steel

SSEH 4000W-R Type

+0,02

RE -0,01

LU LF

Applicable Endmills

(DC) ( øD) 40

(mm)

SSEH4000W-R

45°

4 Flutes Endmills with Radius Corner and

20 10

Helix Angle

( 1) 100 (APMX)

Grade: ACW52

Endmills

(mm)

Cat. No.

Stock

APMX

DMM

l l l l l l l l l l

4,5 5,0 6,0 8,0 10,0 10,0 12,0 12,0 16,0 16,0 20,0 20,0 25,0 25,0

0,5 0,5 1,0 1,0 1,0 3,0 1,0 3,0 1,0 3,0 1,0 3,0 1,0 3,0

12 13 13 19 22 22 26 26 32 32 40 40 50 50

50 60 60 80 90 90 90 90 115 115 125 125 140 140

6 6 6 8 10 10 12 12 16 16 20 20 25 25

SSEH 4045W-R05 SSEH 4050W-R05 SSEH 4060W-R10 SSEH 4080W-R10 SSEH 4100W-R10 SSEH 4100W-R30 SSEH 4120W-R10 SSEH 4120W-R30 SSEH 4160W-R10 SSEH 4160W-R30 SSEH 4200W-R10 SSEH 4200W-R30 SSEH 4250W-R10 SSEH 4250W-R30

m m m m

Endmills

(mm)

Cat. No.

Stock

APMX

DMM

m m m m m m m m

12,0 12,0 16,0 16,0 20,0 20,0 25,0 25,0

1,0 3,0 1,0 3,0 1,0 3,0 1,0 3,0

26 26 32 32 40 40 50 50

90 90 115 115 125 125 140 140

12 12 16 16 20 20 25 25

SSEH 4120WS-R10 SSEH 4120WS-R30 SSEH 4160WS-R10 SSEH 4160WS-R30 SSEH 4200WS-R10 SSEH 4200WS-R30 SSEH 4250WS-R10 SSEH 4250WS-R30

Coated Endmills

Diameter and Corner Radius Selection Range DC

RE0,5

4,5 5 6 8 10 12 16 20 25

l l

RE1,0

RE3,0

l l l l l

l l l

m m

Recommended Cutting Conditions

Shoulder Milling Work Material Cond.

DC (mm) 4,5 5,0 6,0 8,0 10,0 12,0 16,0 20,0 25,0

Shoulder ap cutting ae

J24

Grooving

Stainless Steel Spindle Speed (rpm)

3.500 3.200 2.700 2.000 1.600 1.300 1.000 800 640

Feed Rate (mm/min)

350 380 430 400 380 360 320 260 200

0,1 DC

l = Euro stock m = Japan stock

Titanium Alloy Spindle Speed (rpm)

3.500 3.200 2.700 2.000 1.600 1.300 1.000 800 640

Feed Rate (mm/min)

1,5 DC 0,05 DC

280 320 320 280 260 230 200 160 130

Heat Resistive Steel Spindle Speed (rpm)

2.100 1.900 1.600 1.200 1.000 800 600 480 380

Feed Rate (mm/min)

0,05 DC

170 190 190 170 160 140 120 100 80

Work Material Cond. DC (mm)

4,5 5,0 6,0 8,0 10,0 12,0 16,0 20,0 25,0 Grooving ap

Stainless Steel Spindle Speed (rpm)

4,200 3,800 3,200 2,400 1,900 1,600 1,200 950 760

Feed Rate (mm/min)

0,3 DC

200 240 260 240 220 200 130 95 75

Titanium Alloy Spindle Speed (rpm)

3,900 3,500 2,900 2,200 1,700 1,400 1,100 890 700

Feed Rate (mm/min)

0,2 DC

270 300 300 270 250 230 200 90 70

Heat Resistive Steel Spindle Speed (rpm)

1,400 1,300 1,100 800 650 550 400 320 250

Feed Rate (mm/min)

0,15 DC

100 120 140 120 110 100 80 60 50

GS MILL Series

Serrated Tooth TiAlN Coated Endmills

GSRE 4000SF Type DMM h6

DC 0,05

Coated carbide grade: ACZ20W

APMX

CHW

Helix angle : 40°

Endmills Cat. No.

(mm) Stock

APMX

CHW

DMM

l l l l l l l l l l l

6,0 7,0 8,0 9,0 10,0 11,0 12,0 14,0 16,0 18,0 20,0

13 16 19 19 22 22 26 26 32 32 38

50 60 60 70 70 75 75 90 90 100 100

0,3 0,3 0,4 0,4 0,5 0,5 0,6 0,6 0,8 0,8 1,0

6 8 8 10 10 12 12 16 16 20 20

GSRE 4060 SF 4070 SF 4080 SF 4090 SF 4100 SF GSRE 4110 SF 4120 SF 4140 SF 4160 SF 4180 SF GSRE 4200 SF

Recommended Cutting Conditions

Shoulder cutting ttin

g Tool Dia. data (mm)

ap ae

Shoulder cutting

( HB150–250) Speed Feed (rpm) (mm/min)

4.800 4.100 3.600 3.200 2.800 2.600 2.400 2.200 1.800 1.400 1.400

1.200 1.200 1.200 1.200 1.200 1.200 1.200 1.100 900 700 700

Cast iron Speed (rpm)

5.800 5.000 4.500 4.000 2.500 3.000 2.900 2.600 2.200 1.800 1.700

Feed (mm/min)

1,5 DC 0,5 DC

1.500 1.500 1.500 1.500 1.500 1.400 1.400 1.300 1.100 900 800

Alloy steel, Prehardened steel

(HRC25–35) Speed Feed (rpm) (mm/min)

3.200 2.700 2.400 2.100 1.900 1.700 1.600 1.300 1.200 1.000 850

380 380 380 380 380 380 400 380 380 380 380

Hardened steel (HRC40–50) Speed Feed (rpm) (mm/min)

2.600 2.200 2.000 1.800 1.600 1.500 1.300 1.100 1.000 900 800

400 400 400 400 400 400 400 350 350 350 350

Stainless steel Speed (rpm)

4.300 4.500 4.000 3.500 3.200 2.900 2.600 2.200 2.000 1.800 1.600

Feed (mm/min)

1,5 DC 0,3 DC

250 250 250 250 250 250 250 200 180 150 150

Heat resistant alloys Titanium alloy Speed (rpm)

1.600 1.350 1.250 1.050 1.000 900 800 700 600 550 500

Slotting Material

ttin

g Tool Dia. data (mm)

1 2 3 4 5 6 8 10 12 16 20

Slotting

Feed (mm/min)

90 90 90 90 100 100 100 100 100 100 100

Coated Endmills

1 2 3 4 5 6 8 10 12 16 20

Carbon steel

Material

Carbon steel ( HB150–250) Speed Feed (rpm) (mm/min)

3.600 3.000 2.700 2.400 2.100 2.000 1.800 1.600 1.350 1.200 1.050

900 900 900 900 900 900 900 800 650 550 500

Cast iron Speed (rpm)

4.300 3.700 3.400 3.000 2.600 2.300 2.200 2.000 1.650 1.500 1.350

Feed (mm/min)

1,0 DC

1.100 1.100 1.100 1.100 1.100 1.100 1.100 1.100 850 750 700

Alloy steel, Prehardened steel

(HRC25–35) Speed Feed (rpm) (mm/min)

2.400 2.000 1.800 1.600 1.400 1.300 1.200 1.000 900 800 700

300 280 280 280 280 280 300 290 280 280 280

Hardened steel (HRC40–50) Speed Feed (rpm) (mm/min)

1.700 1.500 1.350 1.200 1.100 1.000 900 750 700 600 550

260 260 260 260 270 270 270 240 240 230 210

Stainless steel Speed (rpm)

4.200 3.600 3.200 2.800 2.500 2.300 2.100 1.800 1.600 1.400 1.250

Feed (mm/min)

0,5 DC

250 250 250 250 250 250 250 180 160 140 125

Heat resistant alloys Titanium alloy Speed (rpm)

1.100 900 800 700 650 600 550 450 400 350 300

Feed (mm/min)

60 60 60 60 65 70 70 65 65 60 60

J25

GS MILL Series

GSH 4000/ 6000/ 8000 SF Type

TiAlN Coated Fast Helix Endmills

DMM h6

Coated carbide grade: ACF07C

APMX LF DC D ≤ 3,0 3,0 < D

Helix angle : 50˚ Corner : Edge with honing

Tolerance (mm) 0 – - 0,015 0 – - 0,030

Endmills Cat. No. GSH

(mm) Stock

APMX

DMM

l l l l l l l l l l l l

1,0 1,5 2,0 3,0 4,0 5,0 6,0 8,0 10,0 12,0 16,0 20,0

3 4 6 8 11 12 13 19 22 26 32 38

50 50 50 50 50 50 50 60 70 75 90 100

6 6 6 6 6 6 6 8 10 12 16 20

4010 SF 4015 SF 4020 SF 6030 SF 6040 SF 6050 SF 6060 SF 6080 SF 6100 SF 6120 SF 8160 SF 8200 SF

GSH

Recommended Cutting Conditions Conventional Milling Operations Material

ttin

g Tool Dia. data

Coated Endmills

(mm)

1 2 3 4 5 6 8 10 12 16 20

ap ae ap

Shoulder cutting Slotting

Alloy steel, Prehardened steel

Heat treated alloy steel, hardened steel

20.000 19.000 15.000 11.200 9.000 7.500 5.600 4.500 3.750 2.800 2.250

20.000 17.200 13.400 10.000 8.000 6.700 5.000 4.000 3.350 2.500 2.000

( –HRC35) Speed Feed (rpm) (mm/min)

540 1.100 2.150 2.400 2.700 2.700 2.700 2.700 2.700 2.500 2.100

(HRC35–45) Speed Feed (rpm) (mm/min)

1–1,5 DC 0,1 DC 0,1 DC

390 770 1.540 1.740 1.930 1.930 1.930 1.930 1.930 1.800 1.540

Hardened steel

(HRC45–55) Speed Feed (rpm) (mm/min)

(HRC55–60) Speed Feed (rpm) (mm/min)

(HRC60–65) Speed Feed (rpm) (mm/min)

(HRC65– ) Speed Feed (rpm) (mm/min)

15.600 13.400 10.400 7.800 6.200 5.200 3.900 3.100 2.600 1.950 1.550

260 530 1.050 1.180 1.300 1.300 1.300 1.300 1.300 1.220 1.050

12.300 10.500 8.200 6.100 4.900 4.100 3.050 2.450 2.050 1.530 1.230

160 320 650 730 810 810 810 810 810 760 650

1–1,5 DC 0,05 DC 0,05 DC

11.100 9.500 7.400 5.600 4.400 3.700 2.800 2.200 1.850 1.400 1.100

140 270 540 600 670 670 670 670 670 630 540

7.800 6.700 5.200 3.900 3.100 2.600 1.950 1.550 1.300 980 780

1–1,5 DC 0,02 DC –0,05 DC (Max 0,5)

95 190 380 420 470 470 470 470 470 440 380

ttin

Tool Dia. (mm)

1 2 3 4 5 6 8 10 12 16 20

Shoulder cutting

J26

ata

ap ae

Alloy steel, Prehardened steel

Heat treated alloy steel, hardened steel

48.000 48.000 32.000 24.000 19.200 16.000 12.000 9.600 8.000 6.000 4.800

( –HRC35) Speed Feed (rpm) (mm/min)

1.250 2.850 4.900 5.200 5.800 5.800 5.800 5.800 5.800 5.400 4.600

1–1,5 DC 0,1 DC

l = Euro stock

(HRC35–45) Speed Feed (rpm) (mm/min)

1.250 2.850 4.900 5.200 5.800 5.800 5.800 5.800 5.800 5.400 4.600

Hardened steel

(HRC45–55) Speed Feed (rpm) (mm/min)

(HRC55–60) Speed Feed (rpm) (mm/min)

(HRC60–65) Speed Feed (rpm) (mm/min)

48.000 48.000 32.000 24.000 19.200 16.000 12.000 9.600 8.000 6.000 4.800

1–1,5 DC 0,05 DC

1.250 2.850 4.900 5.200 5.800 5.800 5.800 5.800 5.800 5.400 4.600

48.000 36.000 24.000 18.000 14.300 12.000 9.000 7.200 6.000 4.500 3.600

930 1.600 2.740 2.900 3.200 3.200 3.200 3.200 3.200 3.000 2.580

1–1,5 DC 0,02 DC

38.000 24.000 16.000 12.000 9.600 8.000 6.000 4.800 4.000 3.000 2.400

700 1.000 1.700 1.800 2.000 2.000 2.000 2.000 2.000 1.900 1.600

1–1,5 DC 0,12 DC

Material

HSC Machining Centre Operations

DLC (Diamond Like Carbon) Coating

AURORA COAT Series Features Sumitomo Electric’s ”AURORA” COAT is a high hardness, low coefficient layer of ”Diamond Like Carbon” (DLC). Other than producing excellent surface finish for machining of Aluminium and non-ferrous metals, DLC coat can be used for dry cutting and is environmental friendly.

Characteristics / Application l Very smooth AURORA COAT results in low adhesion as well as good surface

finish

l With lower cutting forces and high rigidity, this series is suitable for low rigidity

machine

l Available in 2 and 4 flutes square type as well as ballnose type endmills

Product Range

Series

No. of teeth

ASM2000DL

ASM4000DL

SNB2000DL

Square

Shape

Diameter ø 2 – ø 16

Square

ø 2 – ø 16 Ballnose

Cutting resistance (N)

Vibration

l Surface Finish Comparison Uncoated endmill

Uncoated endmill -30%

-48%

AURORA COAT

Vibration Surface Roughness, Ra (µm)

l Performance Comparison

Work Material: Tool: Cutting Conditions: Down Cut

DRY

A5052 ASM4100DL, ø 10 mm 4 teeth v c = 200 m/min, n = 6,300 rpm, v f = 1300 mm/min f t = 0,05 mm/tooth, ap = 10 mm, ae = 1,0 mm

WET (Emulsion) Work Material: Tool: Cutting Conditions: Down Cut

Uncoated endmill

Uncoated endmill AURORA COAT

WET (Emulsion)

Coated Endmills

Efficiency

ø 2 – ø 16 (R1 – R8)

AURORA COAT DRY

A5052 ASM4100DL, ø 10 mm 4 teeth v c = 200 m/min, n = 6,300 rpm, v f = 1300 mm/min f t = 0,05 mm/tooth, ap = 10 mm, ae = 1,0 mm

J27

AURORA Coated Spiral Endmills

ASM 2000/ 4000 DL Type

ASM 2000/ 4000 DL-R Type With Radius Corner

DMM h6

–0,04

DC –0,06

DMM h6 LF

APMX

Helix angle : 30˚ Corner : Sharp edge

Endmills

(mm)

Stock

APMX

DMM

Cat. No.

Stock

RE APMX DMM APMX LF LF DMM

l l l l l l l l l

2,0 3,0 4,0 5,0 6,0 8,0 10,0 12,0 16,0

6 10 12 15 15 18 22 25 32

40 45 45 50 50 60 71 75 90

4 6 6 6 6 8 10 12 16

ASM 2080 DL-R10 2080 DL-R20 ASM 2100 DL-R10 2100 DL-R20 ASM 2120 DL-R20 2120 DL-R30 ASM 2160 DL-R30

8,0 8,0 10,0 10,0 12,0 12,0 16,0

1,0 2,0 1,0 2,0 2,0 3,0 3,0

18 18 22 22 25 25 32

60 60 71 71 75 75 90

8 8 10 10 12 12 16

ASM 4080 DL-R10 4080 DL-R20 ASM 4100 DL-R10 4100 DL-R20 ASM 4120 DL-R20 4120 DL-R30 ASM 4160 DL-R30

8,0 8,0 10,0 10,0 12,0 12,0 16,0

1,0 2,0 1,0 2,0 2,0 3,0 3,0

18 18 22 22 25 25 32

60 60 71 71 75 75 90

8 8 10 10 12 12 16

l l l l l l l l l

2,0 3,0 4,0 5,0 6,0 8,0 10,0 12,0 16,0

6 10 12 15 15 18 22 25 32

40 45 45 50 50 60 71 75 90

4 6 6 6 6 8 10 12 16

q q q q q q

Coated Endmills

ASM 4020 DL 4030 DL 4040 DL 4050 DL ASM 4060 DL 4080 DL 4100 DL ASM 4120 DL 4160 DL

DC –0,06

DMM h6

–0,04

DC –0,06

APMX

Endmills Cat. No.

DLC coated carbide grade: DL1000

–0,04

DC –0,06

APMX

Helix angle : 30˚ Corner : Sharp edge

ASM 2020 DL 2030 DL 2040 DL 2050 DL ASM 2060 DL 2080 DL 2100 DL ASM 2120 DL 2160 DL

DLC coated carbide grade: DL1000

DMM h6

Recommended Cutting Conditions

Recommended : (1) Cutting performance is improved when using a high rigidity machine. (2) Speeds and feeds should be reduced when there is any excessive vibration or strange noise during the operation. (3) In case of chatter first check the cutting conditions. Work Material Cutting data DC (mm)

2,0 3,0 4,0 5,0 6,0 8,0 10,0 12,0 16,0

Depth and wide of cut

J28

ap ae

Aluminium Alloy

Wet (Emulsion)

Side Milling (4 teeth) Speed Feed (rpm) (mm/min)

Groove Milling (4 teeth) Speed Feed (rpm) (mm/min)

Side Milling (4 teeth) Speed Feed (rpm) (mm/min)

1,5 DC 0,2 DC

1,0 DC (DC)

1,5 DC 0,2 DC

40.000 32.000 26.000 20.000 17.000 13.000 11.000 8.500 6.400

l = Euro stock

1.400 2.000 2.600 2.600 2.700 2.700 2.800 2.800 2.800

28.000 22.000 18.000 14.000 12.000 9.000 7.200 6.000 4.500

280 400 520 520 540 540 560 560 560

40.000 32.000 26.000 20.000 17.000 13.000 11.000 8.500 6.400

q = Delivery on request

980 1.400 1.800 1.800 1.900 1.900 2.000 2.000 2.000

Dry

Groove Milling (4 teeth) Speed Feed (rpm) (mm/min)

28.000 22.000 18.000 14.000 12.000 9.000 7.200 6.000 4.500

0,5 DC (DC)

200 280 360 360 370 370 390 390 390

ZX Coated Long Fast Helix Endmills

LHHM 4000/6000/8000 ZX Type 6

Coated carbide grade: ACZ10M

DMM h6

–0,03 DC –0,06

6 teeth –0,03 DC –0,06

6 teeth

EHHM 4000/6000/8000 ZX Type

APMX

Helix angle : 45˚ Corner : Edge with honing

DMM h6

ZX Coated Extra Long Fast Helix Endmills

APMX

LF Helix angle : 45˚ Corner : Edge with honing

Tolerance (mm) – 0,010 – 0,030 – 0,015 – 0,040 – 0,020 – 0,050

DC D ≤ 6,0 6,0 < D ≤ 10,0 10,0 < D

Endmills

(mm)

DC D ≤ 6,0 6,0 < D ≤ 10,0 10,0 < D

Tolerance (mm) – 0,010 – 0,030 – 0,015 – 0,040 – 0,020 – 0,050

Endmills

(mm)

Stock

APMX

DMM

Stock

APMX

DMM

LHHM 4030 ZX 4040 ZX 4050 ZX

q q q

3,0 4,0 5,0

12 15 18

55 60 60

6 6 6

EHHM 4030 ZX 4040 ZX 4050 ZX

q q q

3,0 4,0 5,0

20 25 30

60 65 70

6 6 6

LHHM 6060 ZX 6080 ZX 6100 ZX 6120 ZX

q q q q

6,0 8,0 10,0 12,0

18 25 30 30

60 75 80 100

6 8 10 12

EHHM 6060 ZX 6080 ZX 6100 ZX 6120 ZX

q q q q

6,0 8,0 10,0 12,0

30 40 50 50

70 90 100 120

6 8 10 12

LHHM 8160 ZX 8200 ZX 8250 ZX 8300 ZX

q q q q

16,0 20,0 25,0 30,0

50 55 65 75

105 120 140 160

16 20 25 32

EHHM 8160 ZX 8200 ZX 8250 ZX 8300 ZX 8320 ZX

q q q q q

16,0 20,0 25,0 30,0 32,0

70 85 100 110 110

140 165 185 205 205

16 20 25 32 32

Cat. No.

Coated Endmills

Tooth length (mm)

Material

3,0–5,0 6,0–12,0

Carbon steel, Alloy steel Hardened steel

(BelowHRC25) (BelowHRC45) (BelowHRC65) vc 200–250–300 100–150–200 80–100–120

Cast iron 60–75–90

ap = 1,5 x øD (Shoulder processing) ae =0,025(HRC56~65) ~ 0,2(below HRC25) x øD

Carbon steel, Alloy steel Hardened steel Cast iron (BelowHRC25) (BelowHRC45) (BelowHRC65) vc 200–250–300 100–150–200 80–100–120 100–120–150

Material

3,0–5,0

f t 0,030–0,060 0,022–0,037 0,007–0,015 0,030–0,060 vc 200–250–300 100–150–200 80–100–120 40–50–60

f t 0,061–0,090 0,037–0,067 0,015–0,028 0,060–0,165 vc 200–250–300 100–150–200 80–100–120 40–50–60 16,0–32,0 f t 0,090–0,098 0,067–0,075 0,028–0,038 0,187–0,262 vc =m/min f t =mm/tooth

Recommended conditions DC

ap = 1,5 x øD (Shoulder processing) ae =0,025(HRC56~65) ~ 0,2(below HRC25) x øD

f t 0,020–0,040 0,015–0,025 0,005–0,010 0,020–0,040

vc 200–250–300 100–150–200 80–100–120 100–120–150 6,0–12,0 f t 0,041–0,060 0,025–0,045 0,01 0–0,019 0,040–0,110 16,0–32,0

vc 200–250–300 100–150–200 80–100–120 100–120–150 f t 0,060–0,065 0,045–0,050 0,019–0,025 0,125–0,175 vc =m/min f t =mm/tooth

Recommended conditions

Tooth length (mm)

J29

High Efficient Endmills

SSUP MILL Series Features

ZX coated general use endmill for high efficient slotting and side cutting of steels, stainless steels, high temperature alloys and cast irons. Unique flute design and strong cutting edge ensure excellent chip control even when rough machining slots. Feed rate up to 2000 mm/min with and without coolant

Advantages

l Unique flute design for excellent chip removal l Extra strong cutting edge

l 40° high helix angle for high feed rates

l New ZX coating for excellent wear resistance l Smooth cutting

l Excellent rigid wide cutting land

SSUP 4000ZX-R Series Diameter and Corner Radius Range DC

RE RE0,2 RE0,3 RE0,5 RE1,0 RE1,5 RE2.0 RE3.0

Performance

l Feed rate comparisons

<Results> Stable milling at double the feed rate

vf (mm/min)

l Chip control

<Results> Excellent chip control

Coated Endmills

SSUP Competitor A Competitor B

Stable Possible

Work material: X155CrVMo12 1 (HB220) Tool : ø 10 mm, 4 flute Cutting length: 10m

Chipping Broken Cutting conditions : n = 2250 rpm, vc = 80 m/min ap =10 mm, ae =10mm Dry

SSUP Work material: 40CrMoV5 HRC40 Tool : ø 10 mm, 4 flute Cutting length: 7,5 m

J30

l = Euro stock q = Delivery on request

Cutting conditions : n = 2250 rpm, vc = 80 m/min f t = 0,147 mm/tooth (vf = 1500 mm/min) ap = 10 mm, ae = 10 mm, Dry

l Wear resistance comparison - shoulder cutting <Results> Corner wear Half the edge wear - double Edge wear Notch wear the tool life Wear (µm)

Wear (µm)

l Wear resistance comparison - slotting <Results> Corner wear Half the edge wear - double Edge wear Notch wear the tool life

Work material: X155CrVMo12 1 (HB220) Tool : ø 10 mm, 4 flute

Competitor Cutting conditions : n = 1600 rpm, vc = 50m/min f t = 0,04 mm/tooth (vf = 500 mm/min) ap = 5mm, ae = 10 mm, Dry

SSUP Work material: X155CrVMo12 1 (HB220) Tool : ø 10mm, 4 flute Cutting length: 15 m

Competitor

Down cut

Cutting conditions : n = 1750 rpm, vc = 55 m/min f t = 0,086 mm/tooth (vf = 600 mm/min) ap =15 mm, ae = 1 mm, Dry

ZX Coated SSUP MILL

SSUP 4000ZX Type

SSUP 4000ZX-R Type With Radius Corner

APMX

Helix angle : 40˚ Corner : Sharp edge

DC D ≤ 3,0 3,0 < D ≤ 6,0 6,0 < D

SSUP 4020 ZX 4030 ZX 4040 ZX 4050 ZX SSUP 4060 ZX 4070 ZX 4080 ZX 4090 ZX 4100 ZX SSUP 4110 ZX 4120 ZX 4140 ZX 4150 ZX SSUP 4160 ZX 4180 ZX 4200 ZX

(mm)

APMX

DMM

Cat. No.

l l l l l l l l l l l l

2,0 3,0 4,0 5,0 6,0 7,0 8,0 9,0 10,0 11,0 12,0 14,0 15,0 16,0 18,0 20,0

6 8 11 13 13 16 19 19 22 22 26 26 26 32 32 38

50 50 50 60 60 70 80 90 90 90 90 110 110 115 120 125

4 6 6 6 6 8 8 10 10 12 12 16 16 16 20 20

SSUP 4030 ZX-R02 4030 ZX-R05 SSUP 4040 ZX-R02 4040 ZX-R05 4040 ZX-R10 SSUP 4050 ZX-R02 4050 ZX-R05 4050 ZX-R10 SSUP 4060 ZX-R03 4060 ZX-R05 4060 ZX-R10 4060 ZX-R15 SSUP 4080 ZX-R03 4080 ZX-R05 4080 ZX-R10 4080 ZX-R15 4080 ZX-R20 SSUP 4100 ZX-R03 4100 ZX-R05 4100 ZX-R10 4100 ZX-R15 4100 ZX-R20 SSUP 4120 ZX-R05 4120 ZX-R10 4120 ZX-R15 4120 ZX-R20 4120 ZX-R30 SSUP 4160 ZX-R10 4160 ZX-R15 4160 ZX-R20 4160 ZX-R30 SSUP 4200 ZX-R10 4200 ZX-R15 4200 ZX-R20 4200 ZX-R30

Stock

APMX

DMM

3,0 3,0 4,0 4,0 4,0 5,0 5,0 5,0 6,0 6,0 6,0 6,0 8,0 8,0 8,0 8,0 8,0 10,0 10,0 10,0 10,0 10,0 12,0 12,0 12,0 12,0 12,0 16,0 16,0 16,0 16,0 20,0 20,0 20,0 20,0

0,2 0,5 0,2 0,5 1,0 0,2 0,5 1,0 0,3 0,5 1,0 1,5 0,3 0,5 1,0 1,5 2,0 0,3 0,5 1,0 1,5 2,0 0,5 1,0 1,5 2,0 3,0 1,0 1,5 2,0 3,0 1,0 1,5 2,0 3,0

8 8 11 11 11 13 13 13 13 13 13 13 13 13 19 19 19 22 22 22 22 22 26 26 26 26 26 32 32 32 32 38 38 38 38

50 50 50 50 50 60 60 60 60 60 60 60 80 80 80 80 80 90 90 90 90 90 90 90 90 90 90 115 115 115 115 125 125 125 125

6 6 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 10 10 10 10 10 12 12 12 12 12 16 16 16 16 20 20 20 20

l l q

l l l q

l l l q q

l l q q

l q q q

Coated Endmills

Tolerance (mm) – 0,014 – 0,028 – 0,020 – 0,038 – 0,025 – 0,047

Endmills

Stock

DC D ≤ 3,0 3,0 < D ≤ 6,0 6,0 < D

(mm)

Helix angle : 40˚ Corner : Sharp edge

Tolerance (mm) – 0,014 – 0,028 – 0,020 – 0,038 – 0,025 – 0,047

Endmills Cat. No.

APMX

DMM h6

Coated carbide grade: ACZ50M

DMM h6

Coated carbide grade: ACZ50M

Recommended Cutting Conditions

2 4 6 8 10 12 14 16 18 20

Shoulder ap cutting ae Slotting ap

Alloy steel, Prehardened steel (HRC25–35) Feed Speed

Hardened steel

Stainless steel

(HRC40–50) Feed Speed

Heat resistant alloys Titanium alloy (HRC20–45) Feed Speed

Speed

Feed

(rpm)

(mm/min)

(rpm)

(mm/min)

(rpm)

(mm/min)

(rpm)

(mm/min)

(rpm)

(mm/min)

9000 6600 4800 3600 2800 2400 2200 1800 1600 1400

720 800 960 1000 1000 950 880 650 580 500

6000 4500 3000 2200 1800 1500 1300 1100 1000 900

430 450 480 610 610 550 490 420 360 330

4000 3000 2500 2000 1500 1200 1000 800 750 700

320 380 380 400 400 380 360 300 270 250

5500 4000 3000 2000 1700 1500 1200 1000 900 820

320 320 480 520 550 500 430 360 340 300

2600 2000 1200 1000 800 700 600 500 450 400

120 120 120 140 160 140 130 120 110 100

1,5 DC 0,1 DC

0,05 DC

0,1 DC

0,05 DC

1,0 DC

0,2 DC

0,3 DC

0,2 DC

Shoulder cutting

Slotting

g ttin

DC (mm)

Carbon steel, Cast iron (HB150–250) Feed Speed

Material

DC ae

(1) Cutting performance is improved when using a high rigidity machine. (2) Speeds and feeds should be reduced when slotting some stainless steels. (3) In case of chatter first check the cutting conditions.

J31

GSX MILL Ball Endmills

◎

〇

Graphite

◎

〇

Cu Alloy

◎

Al Alloy

◎

Cast iron

◎

Endmills

±0,01

DMM h5

DC –0,03

◎

Hardened Steel 45~55 55~60 60~65 HRC HRC HRC

Stainless Steel Ti Alloy / Heat Resistant Alloy

Coating

Pre-hardened Steel Tempered Die Steel

GSX

Alloy Steel

Carbide Grades

Carbon Steel

Coated

Structual Steel

GSXB 20000 Type

APMX LU

LF (DC) ( øD) 40

(mm)

GSXB20000

30°

20 10

Helix Angle

( 1) 100 (APMX)

Coated carbide grade: ACB20

n Endmill Identification (GSXB Type)

GSXB 2 0200 Series Code

No. of Teeth

Radius of Ballnose

(mm)

Cat. No.

Stock

DC APMX LU

DMM

GSXB 20020 GSXB 20030 GSXB 20050 GSXB 20075 GSXB 20100 GSXB 20125 GSXB 20150 GSXB 20200 GSXB 20250 GSXB 20300 GSXB 20350 GSXB 20400 GSXB 20500 GSXB 20600 GSXB 20700 GSXB 20800 GSXB 20900 GSXB 21000 GSXB 21250 GSXB 21500

l l l l l l l l l l l l l l l l l l

0,20 0,30 0,50 0,75 1,00 1,25 1,50 2,00 2,50 3,00 3,50 4,00 5,00 6,00 7,00 8,00 9,00 10,00 12,50 15,00

0,4 0,6 1,0 1,5 2,0 2,5 3,0 4,0 5,0 6,0 7,0 8,0 10,0 12,0 14,0 16,0 18,0 20,0 25,0 30,0

50 50 50 50 60 60 60 70 80 80 90 90 100 110 110 140 140 160 180 180

4 4 4 4 6 6 6 6 6 6 8 8 10 12 16 16 20 20 25 32

0,6 0,9 1,5 2,5 3,0 4,0 4,5 6,0 7,5 9,0 11,0 12,0 15,0 18,0 21,0 24,0 27,0 30,0 38,0 45,0

0,8 1,2 2,0 3,0 4,0 5,0 6,0 8,0 10,0 – 20,0 – – – 38,0 – 50,0 – – 80,0

New ”Global Standard” Mills Ball nose type with 2 teeth

Coated Endmills

(1) If cutting noise and vibration are present, please change the cutting conditions accordingly. (2) If the machine is not designed to achieve the recommended spindle speed, please use the max. spindle speed available.

Recommended Cutting Conditions ae

l Radius Milling Work Material Cutting Conditions

RE (mm) 0,20 0,30 0,50 0,75 1,00 1,25 1,50 2,00 2,50 3,00 3,50 4,00 5,00 6,00 7,00 8,00 9,00 10,00 12,50 15,00

Depth and wide of cut

J32

ap ae

Carbon Steel, Alloy Steel (Below 25HRC) Spindle Speed (rpm)

50.000 50.000 50.000 35.000 27.500 22.500 19.000 17.000 15.500 14.000 12.500 11.000 9.000 7.500 6.400 5.600 5.000 4.500 3.600 3.000

l = Euro stock

Feed Rate (mm/min)

0,02 DC 0,05 DC

2.100 2.500 3.000 3.000 3.000 3.000 3.000 3.800 4.300 4.700 4.200 3.500 2.800 2.400 2.100 1.800 1.600 1.450 1.150 960

Carbon Steel, Alloy Steel (Below 50HRC) Spindle Speed (rpm)

35.000 35.000 35.000 24.000 19.000 15.500 13.000 12.000 11.000 10.500 9.000 7.900 6.300 5.200 4.500 3.900 3.500 3.100 2.500 2.100

Feed Rate (mm/min)

0,02 DC 0,05 DC

1.150 1.350 1.600 1.650 1.700 1.700 1.700 2.100 2.200 2.500 2.100 1.900 1.500 1.250 1.100 950 850 750 600 500

Cast Iron Special Cast Iron Spindle Speed (rpm)

50.000 50.000 50.000 35.000 35.000 28.000 24.000 20.000 18.000 16.500 14.000 12.500 10.500 8.700 7.400 6.500 5.800 5.200 4.200 3.500

Feed Rate (mm/min)

0,02 DC 0,05 DC

2.100 2.500 3.000 3.200 3.900 3.900 3.900 4.100 4.600 5.300 4.500 4.000 3.300 2.800 2.400 2.100 1.900 1.700 1.350 1.150

Stainless Steel Titanium Alloy Spindle Speed (rpm)

50.000 50.000 50.000 34.000 26.000 21.000 17.500 15.000 12.000 10.500 9.000 7.800 6.300 5.200 4.500 3.900 3.500 3.150 2.500 2.100

Feed Rate (mm/min)

0,02 DC 0,05 DC

1.750 2.100 2.500 2.500 2.500 2.500 2.500 2.700 2.500 2.500 2.200 1.900 1.500 1.250 1.100 950 850 750 600 500

AURORA Coated Ball Endmills

SNB 2000DL Type DLC (Diamond Like Carbon) Coating 2

DLC coated carbide grade: DL1200

DMM h6

0 DC –0,03

RE 0,01

APMX LU

Helix angle : 30˚

Endmills Cat. No. SNB 2020 DL 2030 DL SNB 2040 DL 2050 DL SNB 2060 DL 2080 DL 2100 DL SNB 2120 DL 2160 DL

(mm) Stock

APMX

DMM

l l l l l l l l l

1,0 1,5 2,0 2,5 3,0 4,0 5,0 6,0 8,0

2,0 3,0 4,0 5,0 6,0 8,0 10,0 12,0 16,0

3 4,5 6 7,5 9 12 15 18 24

5 8 12 14 -

60 80 80 90 100 100 120 120 160

6 6 6 6 6 8 10 12 16

Characteristics / Application l Very smooth AURORA COAT results in low

adhesion as well as good surface finish

l With lower cutting forces and high rigidity, this series

is suitable for low rigidity machine

Coated Endmills

Recommended Cutting Conditions Work Material Cutting data

RE (mm) 1,0 1,5 2,0 2,5 3,0 4,0 5,0 6,0 8,0

Depth and wide of cut

Aluminum Alloy Wet (Emulsion) Speed (rpm)

ap ae

Dry

Feed (mm/min)

48.000 48.000 31.000 24.000 20.000 15.000 13.000 10.000 7.700

1,5 DC 0,2 DC

l = Euro stock

1.500 2.100 2.800 2.800 2.800 2.800 3.000 3.000 3.000

Speed (rpm)

Feed (mm/min)

48.000 48.000 31.000 24.000 20.000 15.000 13.000 10.000 7.700

1.000 1.500 2.000 2.000 2.000 2.000 2.100 2.100 2.100

1,0 DC (DC)

J33

Spiral Endmills for Non-Ferrous Cutting

ASM 2000 Type 2

DMM

Carbide grade: H1 (Micrograin)

APMX LF Helix angle : 30˚ Corner : Sharp edge

Endmills

(mm) Stock

ASM 2020 2030 2040 2050 ASM 2060 2080 2100 ASM 2120 2160

q q q q q q q q

2,0 3,0 4,0 5,0 6,0 8,0 10,0 12,0 16,0

Recommended Conditions

(Shoulder processing) ap =1,5 x DC ae =0,1 x DC

APMX

DMM

6 10 12 15 15 18 22 25 32

40 45 45 50 50 60 71 75 90

4 6 6 6 6 8 10 12 16

Uncoated Endmills

Cat. No.

J34

Material

Al-alloy

Cast iron

1– 2,5

vc 100-200-300 100-120-150

3–

vc 100-200-300 100-120-150

f t 0,004–0,017 0,008–0,020

f t 0,018–0,036 0,027–0,060

6– 12

vc 100-200-300 100-120-150

14 – 16

vc 100-200-300 100-120-150

f t 0,038–0,070 0,065–0,157 f t 0,075–0,125 0,160–0,250 vc =m/min f t =mm/tooth q = Delivery on request

DC ae

Anti-Vibration Type Radius Endmills for Exotic Alloys

Radius Endmills for Exotic Alloys

(mm)

Helix Angle

(DC) ( øD)

45°

SSEHVL4000-R

DC D ≤ 6,0 6,0 < D

Tolerance (mm) – 0,028 – 0,043 – 0,033 – 0,052

DC D ≤ 6,0 6,0 < D

10 20

( 1) ) 100 (APMX

Tolerance (mm) – 0,028 – 0,043 – 0,033 – 0,052

20 10 0

Carbide grade: EH520

Endmills

Graphite

(mm)

SSEH4000-R

Cu Alloy

(DC) ( øD) 40

Al Alloy

DMM h6 APMX

42° 45°

◎

DC RE +0,02 -0,01

APMX

Helix Angle

〇

Cast iron

Hardened Steel 45~55 55~60 60~65 HRC HRC HRC

Stainless Steel Ti Alloy / Heat Resistant Alloy

Pre-hardened Steel Tempered Die Steel

◎

DC RE +0,02 -0,01

Alloy Steel

Carbide

Carbon Steel

Uncoated

Structual Steel

Graphite

Cu Alloy

Al Alloy

SSEH 4000-R Type

DMM h6

〇

Cast iron

Hardened Steel 45~55 55~60 60~65 HRC HRC HRC

Stainless Steel Ti Alloy / Heat Resistant Alloy

Pre-hardened Steel Tempered Die Steel

Alloy Steel

Carbide

Carbon Steel

Uncoated

Structual Steel

SSEHVL 4000-R Type

Cat. No.

Stock

APMX

DMM

l l l l l l l l l l l l

4,5 4,5 5,0 5,0 6,0 8,0 10,0 10,0 12,0 12,0 16,0 16,0

0,5 1,0 0,5 1,0 1,0 1,0 1,0 3,0 1,0 3,0 1,0 3,0

12 12 13 13 13 19 22 22 26 26 32 32

50 50 60 60 60 80 90 90 90 90 115 115

6 6 6 6 6 8 10 10 12 12 16 16

( 1) ) 100 (APMX

Carbide grade: EH520

Endmills

(mm)

SSEHVL 4045-R05 SSEHVL 4045-R10 SSEHVL 4050-R05 SSEHVL 4050-R10 SSEHVL 4060-R10 SSEHVL 4080-R10 SSEHVL 4100-R10 SSEHVL 4100-R30 SSEHVL 4120-R10 SSEHVL 4120-R30 SSEHVL 4160-R10 SSEHVL 4160-R30

(mm)

Cat. No.

Stock

APMX

DMM

l l l l l l l l l l l l

4,5 4,5 5,0 5,0 6,0 8,0 10,0 10,0 12,0 12,0 16,0 16,0

0,5 1,0 0,5 1,0 1,0 1,0 1,0 3,0 1,0 3,0 1,0 3,0

12 12 13 13 13 19 22 22 26 26 32 32

50 50 60 60 60 80 90 90 90 90 115 115

6 6 6 6 6 8 10 10 12 12 16 16

SSEH 4045-R05 SSEH 4045-R10 SSEH 4050-R05 SSEH 4050-R10 SSEH 4060-R10 SSEH 4080-R10 SSEH 4100-R10 SSEH 4100-R30 SSEH 4120-R10 SSEH 4120-R30 SSEH 4160-R10 SSEH 4160-R30

Characteristics / Application ap

Work Material

Stainless Steel

Cond. DC (mm)

4.5 5.0 6.0 8.0 10.0 12.0 16.0

l Shoulder Milling

Spindle Speed (rpm)

2.300 2.000 1.700 1.300 1.000 800 600

Shoulder ap cutting ae

Feed Rate (mm/min)

120 130 130 130 130 110 90

0,1 DC

Titanium Alloy Spindle Speed (rpm)

4.600 4.100 3.400 2.600 2.100 1.700 1.300

Feed Rate (mm/min)

1,5 DC

370 410 400 360 340 300 260

0,05 DC

Heat Resistive Steel Spindle Speed (rpm)

1.600 1.500 1.200 900 700 600 500

Feed Rate (mm/min)

130 150 140 130 110 100 100

0,05 DC

l Grooving Work Material Cond. DC (mm)

4,5 5,0 6,0 8,0 10,0 12,0 16,0 Grooving ap

Work Material

Stainless Steel

Cond. DC (mm)

4,5 5,0 6,0 8,0 10,0 12,0 16,0

Spindle Speed (rpm)

1.800 1.600 1.300 1.000 800 700 500

Shoulder ap cutting ae

Feed Rate (mm/min)

90 100 100 100 100 100 80

Titanium Alloy Spindle Speed (rpm)

3.500 3.200 2.700 2.000 1.600 1.300 1.000

Feed Rate (mm/min)

1,5 DC

280 320 320 280 260 230 200

Heat Resistive Steel Spindle Speed (rpm)

1.400 1.300 1.100 800 600 500 400

Uncoated Endmills

l Shoulder Milling

Feed Rate (mm/min)

110 130 130 110 100 90 80

0,1 DC

0,05 DC

Stainless Steel

Titanium Alloy

Heat Resistive Steel

l Grooving Stainless Steel

Spindle Speed (rpm)

1.800 1.600 1.400 1.000 800 600 500

Feed Rate (mm/min)

0,3 DC

50 50 50 50 50 50 40

Titanium Alloy Spindle Speed (rpm)

3.200 2.900 2.400 1.800 1.400 1.200 900

Feed Rate (mm/min)

0,2 DC

250 290 290 250 230 210 180

Heat Resistive Steel Spindle Speed (rpm)

1.300 1.200 1.000 700 600 500 400

Feed Rate (mm/min)

0,15 DC

110 120 120 90 100 90 80

Work Material Cond. DC (mm)

4,5 5,0 6,0 8,0 10,0 12,0 16,0 Grooving ap

Spindle Speed (rpm)

1.400 1.300 1.100 800 600 500 400

Feed Rate (mm/min)

0,3 DC

40 40 40 40 40 40 30

Spindle Speed (rpm)

2.500 2.200 1.900 1.400 1.100 900 700

Feed Rate (mm/min)

0,2 DC

200 220 230 200 180 160 140

Spindle Speed (rpm)

1.100 1.000 800 600 500 400 300

Feed Rate (mm/min)

90 100 100 80 80 70 60

0,15 DC

J35

Solid Carbide Spiral Endmills

SSM 2000 Type (ø0,2–ø4,3)

SSM 2000 Type (ø4,4–ø8,5)

3,0–4,9

APMX

DMM

0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0 1,1 1,2 1,3 1,4 1,5 1,6 1,7 1,8 1,9 2,0 2,1 2,2 2,3 2,4 2,5 2,6 2,7 2,8 2,9 3,0 3,1 3,2 3,3 3,4 3,5 3,6 3,7 3,8 3,9 4,0 4,1 4,2 4,3

0,5 1,0 1,0 1,5 1,5 1,5 2,0 2,0 3,0 3,0 3,0 3,0 3,0 5,0 5,0 5,0 5,0 5,0 6,0 6,0 6,0 6,0 6,0 8,0 8,0 8,0 8,0 8,0 8,0 8,0 8,0 8,0 8,0 8,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0

40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 45 45 45 45 45 45 45 45 45 45 45 45 45 45

3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6 6 6 6 6 6 6

l l m l m l q

l q q q

q q

l q q q

l q

q q

l q q

Recommended Conditions

1,0–2,9

Stock

(Slotting) DC < ø 3; ap =0,5 x DC DC ≥ ø 3; ap =1,0 x DC Carbon steel, Alloy steel

(BelowHRC30) (BelowHRC40) (BelowHRC45) vc

40–50–60

30–40–50

20–30–40

40–50–60

–0,002

–0,001

0,002–0,004

40–50–60

30–40–50

20–30–40

40–50–60

f t 0,003–0,010 0,003–0,010 0,002–0,005 0,005–0,017 vc

40–50–60

30–40–50

20–30–40

40–50–60

f t 0,012–0,024 0,012–0,024 0,006–0,011 0,018–0,040 vc =m/min f t =mm/tooth

l = Euro stock m = Japan stock

DMM h6

Cat. No.

q = Delivery on request

Tolerance (mm) – 0,010 – 0,030

(mm)

Material

5–5,9 6–8,9

Stock

APMX

DMM

q q

4,4 4,5 4,6 4,7 4,8 4,9 5,0 5,1 5,2 5,3 5,4 5,5 5,6 5,7 5,8 5,9 6,0 6,1 6,2 6,3 6,4 6,5 6,6 6,7 6,8 6,9 7,0 7,1 7,2 7,3 7,4 7,5 7,6 7,7 7,8 7,9 8,0 8,1 8,2 8,3 8,4 8,5

10 10 12 12 12 12 12 12 12

45 45 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50

6 6 6 6 6 6 6 6

q q

l q q

l m q q q q

l q

l q m

Recommended Conditions

Cast iron

DC D ≤ 6,0

Endmills SSM 2044 2045 SSM 2046 2047 2048 2049 2050 SSM 2051 2052 2053 2054 2055 SSM 2056 2057 2058 2059 2060 SSM 2061 2062 2063 2064 2065 SSM 2066 2067 2068 2069 2070 SSM 2071 2072 2073 2074 2075 SSM 2076 2077 2078 2079 2080 SSM 2081 2082 2083 2084 2085

Uncoated Endmills

Cat. No.

0,2–0,9

Helix angle : 30˚ Corner : Sharp edge

Tolerance (mm) – 0,010 – 0,030

(mm)

SSM 2002 2003 2004 2005 SSM 2006 2007 2008 2009 2010 SSM 2011 2012 2013 2014 2015 SSM 2016 2017 2018 2019 2020 SSM 2021 2022 2023 2024 2025 SSM 2026 2027 2028 2029 2030 SSM 2031 2032 2033 2034 2035 SSM 2036 2037 2038 2039 2040 SSM 2041 2042 2043

12 12 12 12 12 12 12 12 12 12 12 12 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15

50 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55

(Slotting) DC ≥ ø3; ap =1,0 x DC Carbon steel, Alloy steel

(BelowHRC30) (BelowHRC40) (BelowHRC45) vc

40–50–60

30–40–50

20–30–40

Cast iron 40–50–60

f t 0,012–0,024 0,012–0,024 0,006–0,011 0,018–0,040 vc

6 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 10

40–50–60

30–40–50

20–30–40

40–50–60

f t 0,025–0,050 0,025–0,050 0,013–0,025 0,045–0,105 vc =m/min f t =mm/tooth

DC D ≤ 6,0

Endmills

Material

APMX

Helix angle : 30˚ Corner : Sharp edge

Carbide grade: A1 (Micrograin)

DMM h6

Carbide grade: A1 (Micrograin)

APMX

J36

Solid Carbide Spiral Endmills

SSM 2000 Type (ø8,6–ø30)

SSM 4000 Type (ø1,5–ø25)

APMX

DC 6,0 < D ≤ 10,0 10,0 < D

Helix angle : 30˚ Corner : Sharp edge

Tolerance (mm) – 0,015 – 0,040 – 0,020 – 0,050

Endmills

(mm)

Cat. No.

Stock

APMX

DMM

8,6 8,7 8,8 8,9 9,0 9,1 9,2 9,3 9,4 9,5 9,6 9,7 9,8 9,9 10,0 10,5 11,0 11,5 12,0 12,5 13,0 13,5 14,0 14,5 15,0 15,5 16,0 16,5 17,0 17,5 18,0 18,5 19,0 19,5 20,0 21,0 22,0

15 15 15 15 15 15 15 15 15 15 18 18 18 18 18 18 18 18 18 20 20

55 55 55 55 55 55 55 55 55 55 65 65 65 65 65 70 70 70 70 80 80 80 80 80 80 90 90 90 90 105 105 105 105 105 105 105

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 12 12 12 12 16 16 16 16 16 16 16 16 20 20 20 20 20 20 20 20 25 25 25 25 25 32

q q

l q q

l q m q

m m

q q

m q q q

24,0 q

20 25 25 35 35 35 35 40 40 40 40 40 40 40 40 45 45 50 55

115 115 130

Material

9–12,5 13–19,5 20–30

Carbon steel, Alloy steel (BelowHRC30) (BelowHRC40) (BelowHRC45)

40–50–60

30–40–50

20–30–40

Cast iron 40–50–60

f t 0,025–0,050 0,025–0,050 0,013–0,025 0,045–0,105 vc

40–50–60

30–40–50

20–30–40

40–50–60

f t 0,055–0,085 0,055–0,085 0,030–0,050 0,110–0,170 vc

40–50–60

30–40–50

20–30–40

40–50–60

f t 0,095–0,120 0,095–0,120 0,055–0,070 0,185–0,260 vc =m/min f t =mm/tooth

(Slotting) DC ≥ ø3; ap =1,0 x DC

Tolerance (mm) – 0,010 – 0,030 – 0,015 – 0,040 – 0,020 – 0,050

Endmills

(mm)

Cat. No. SSM 4015 4020 4025 4030 4035 SSM 4040 4045 4050 4055 4060 SSM 4065 4070 4075 4080 4085 SSM 4090 4095 4100 4105 4110 SSM 4120 4130 4140 4150 4160 SSM 4170 4180 4190 4200 4210 SSM 4220 4230 4240 4250

Material

APMX

DMM

1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,0 7,5 8,0 8,5 9,0 9,5 10,0 10,5 11,0 12,0 13,0 14,0 15,0 16,0 17,0 18,0 19,0 20,0 21,0 22,0 23,0 24,0 25,0

5 6 8 8 8 10 10 12 12 12 12 15 15 15 15 15 15 18 18 18 18 20 20 25 35 35 40 40 40 40 40 45 45 50

40 40 40 45 45 45 45 50 50 50 50 55 55 55 55 55 55 65 65 70 70 80 80 80 90 90 105 105 105 105 105 115 115 120

4 4 4 6 6 6 6 6 6 6 8 8 8 8 10 10 10 10 12 12 12 16 16 16 16 20 20 20 20 25 25 25 25 25

q l m q l q q l

(Shoulder processing) ap =1,5 x DC ae =0,1 x DC Carbon steel, Alloy steel

(BelowHRC30) (BelowHRC40) (BelowHRC45)

1~ 2,9

3~ 5,9

6~ 12,9

13 ~ 19,9

20 ~

Stock l q l q l q l q l q q m l q m m l

Recommended Conditions DC

Recommended Conditions

DC D ≤ 6,0 6,0 < D ≤ 10,0 10,0 < D

Uncoated Endmills

SSM 2086 2087 2088 2089 2090 SSM 2091 2092 2093 2094 2095 SSM 2096 2097 2098 2099 2100 SSM 2105 2110 2115 2120 2125 SSM 2130 2135 2140 2145 2150 SSM 2155 2160 2165 2170 2175 SSM 2180 2185 2190 2195 2200 SSM 2210 2220 2230 2240 2250 SSM 2300

40–50–60

30–0–50

20–30–40

Cast iron 40–50–60

f t 0,004–0,017 0,004–0,017 0,002–0,008 0,008–0,020 40–50–60

30–40–50

20–30–40

40–50–60

f t 0,018–0,036 0,018–0,036 0,009–0,018 0,027–0,060 40–50–60

30–40–50

20–30–40

40–50–60

f t 0,038–0,070 0,038–0,070 0,019–0,035 0,065–0,157 40–50–60

30–40–50

20–30–40

Helix angle : 30˚ Corner : Sharp edge

APMX

DMM h6

Carbide grade: A1 (Micrograin)

DMM h6

Carbide grade: A1 (Micrograin)

40–50–60

f t 0,075–0,125 0,075–0,125 0,040–0,075 0,160–0,250 vc

40–50–60

30–40–50

20–30–40

40–50–60

f t 0,135–0,170 0,135–0,170 0,085–0,110 0,257–0,390 vc =m/min f t =mm/tooth

J37

Long Spiral Endmills

LSM 2000 Type

LSM 4000 Type

Helix angle : 30˚ Corner : Sharp edge

DC D ≤ 6,0 6,0 < D ≤ 10,0 10,0 < D

Helix angle : 30˚ Corner : Sharp edge

Tolerance (mm) – 0,010 – 0,030 – 0,015 – 0,040 – 0,020 – 0,050

APMX

DMM

p p p p p p p p p p p p p p p

3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,0 7,5 8,0 8,5 9,0 9,5 10,0 10,5 11,0 12,0 13,0 14,0 15,0 16,0 17,0 18,0 19,0 20,0 21,0 22,0 23,0 24,0

12 12 15 15 18 18 18 18 25 25 25 25 25 25 30 30 30 30 35 40 40 50 50 50 55 55 60 60 60 65

50 50 50 50 55 55 55 55 65 65 65 65 65 65 75 80 80 80 95 95 95 105 105 115 120 120 125 135 135 140

6 6 6 6 6 6 6 8 8 8 8 10 10 10 10 12 12 12 16 16 16 16 20 20 20 20 25 25 25 25

Uncoated Endmills

LSM

p p p p p p p p

Recommended Conditions DC

Material

3–5,9 6–12,9 13–19,9 20–

J38

Carbon steel, Alloy steel (BelowHRC30) (BelowHRC40) (BelowHRC45)

40–50–60

30–40–50

20–30–40

Cast iron

40–50–60

30–40–50

20–30–40

40–50–60 40–50–60

40–50–60

30–40–50

20–30–40

40–50–60

30–40–50

20–30–40

40–50–60

f t 0,071–0,090 0,071–0,090 0,041–0,052 0,139–0,195 vc =m/min f t =mm/tooth p = To be replaced by new item

APMX

DMM

p p p

3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,0 7,5 8,0 8,5 9,0 9,5 10,0 10,5 11,0 12,0 13,0 14,0 15,0 16,0 17,0 18,0 19,0 20,0 21,0 22,0 23,0 24,0 25,0

12 12 15 15 18 18 18 18 25 25 25 25 25 25 30 30 30 30 35 40 40 50 50 50 55 55 60 60 60 65 65

50 50 50 50 55 55 55 55 65 65 65 65 65 65 75 80 80 80 95 95 95 105 105 115 120 120 125 135 135 140 140

6 6 6 6 6 6 6 8 8 8 8 10 10 10 10 12 12 12 16 16 16 16 20 20 20 20 25 25 25 25 25

LSM

Material

6–12,9

40–50–60

f t 0,041–0,064 0,041–0,064 0,023–0,038 0,083–0,128

Stock

4030 4035 4040 4045 4050 4055 4060 4065 4070 4075 4080 4085 4090 4095 4100 4105 4110 4120 4130 4140 4150 4160 4170 4180 4190 4200 4210 4220 4230 4240 4250

3–5,9

f t 0,019–0,038 0,019–0,038 0,009–0,019 0,034–0,079 vc

Cat. No. LSM

f t 0,009–0,018 0,009–0,018 0,005–0,008 0,014–0,030 vc

Tolerance (mm) – 0,010 – 0,030 – 0,015 – 0,040 – 0,020 – 0,050

(mm)

p p p p p p p p p p p p p p p p p p p

Recommended Conditions

(Slotting) DC ≥ ø3; ap =1,0 x DC

LSM

DC D ≤ 6,0 6,0 < D ≤ 10,0 10,0 < D

13–19,9 20–

(Shoulder processing) ap =1,5 x DC ae = 0,1 x DC

Carbon steel, Alloy steel (BelowHRC30) (BelowHRC40) (BelowHRC45)

40–50–60

30–40–50

20–30–40

Cast iron 40–50–60

f t 0,014–0,027 0,014–0,027 0,007–0,014 0,020–0,045 vc

40–50–60

30–40–50

20–30–40

40–50–60

f t 0,028–0,053 0,028–0,053 0,014–0,026 0,048–0,118 vc

40–50–60

30–40–50

20–30–40

Stock

2030 2035 2040 2045 2050 2055 2060 2065 2070 2075 2080 2085 2090 2095 2100 2105 2110 2120 2130 2140 2150 2160 2170 2180 2190 2200 2210 2220 2230 2240

LSM

Endmills

Cat. No.

LSM

DMM h6 APMX

Endmills

LSM

APMX

LSM

Carbide grade: A1 (Micrograin)

DMM h6

Carbide grade: A1 (Micrograin)

40–50–60

f t 0,056–0,094 0,056–0,094 0,030–0,056 0,120–0,188 vc

40–50–60

30–40–50

20–30–40

40–50–60

f t 0,101–0,127 0,101–0,127 0,064–0,082 0,193–0,292 vc =m/min f t =mm/tooth

DC ae

Extra Long Spiral Endmills

ELSM 2000 Type

ELSM 4000 Type

Helix angle : 30˚ Corner : Sharp edge

APMX

LF DC D ≤ 6,0 6,0 < D ≤ 10,0 10,0 < D

Helix angle : 30˚ Corner : Sharp edge

Tolerance (mm) – 0,010 – 0,030 – 0,015 – 0,040 – 0,020 – 0,050

Endmills

(mm)

Cat. No. ELSM 2030 2040 2050 2060 2070 ELSM 2080 2090 2100 2110 2120 ELSM 2130 2140 2150 2160 2180 ELSM 2200 2220 2250

Stock

APMX

DMM

p p p p p p p p p p

3,0 4,0 5,0 6,0 7,0 8,0 9,0 10,0 11,0 12,0 13,0 14,0 15,0 16,0 18,0 20,0 22,0 25,0

20 25 30 30 40 40 40 50 50 50 70 70 70 70 80 85 95 100

55 60 65 65 85 85 85 100 100 100 140 140 140 140 160 165 180 185

6 6 6 6 8 8 10 10 12 12 16 16 16 16 20 20 25 25

p p p p

APMX

DMM h6

Carbide grade: A1 (Micrograin)

DMM h6

Carbide grade: A1 (Micrograin)

LF DC D ≤ 6,0 6,0 < D ≤ 10,0 10,0 < D

Tolerance (mm) – 0,010 – 0,030 – 0,015 – 0,040 – 0,020 – 0,050

Endmills Cat. No. ELSM 4030 4040 4050 4060 4070 ELSM 4080 4090 4100 4110 4120 ELSM 4130 4140 4150 4160 4170 ELSM 4180 4190 4200 4210 4220 ELSM 4230 4240 4250

Stock

APMX

DMM

p p p p p p p p

3,0 4,0 5,0 6,0 7,0 8,0 9,0 10,0 11,0 12,0 13,0 14,0 15,0 16,0 17,0 18,0 19,0 20,0 21,0 22,0 23,0 24,0 25,0

20 25 30 30 40 40 40 50 50 50 70 70 70 70 80 80 85 85 95 95 95 100 100

55 60 65 65 85 85 85 100 100 100 140 140 140 140 160 160 165 165 180 180 180 180 180

6 6 6 6 8 8 10 10 12 12 16 16 16 16 20 20 20 20 25 25 25 25 25

p p p p p

Uncoated Endmills

Material

3–5,9 6–12,9 13–19,9 20–

Carbon steel, Alloy steel (BelowHRC30) (BelowHRC40) (BelowHRC45)

40–50–60

30–40–50

20–30–40

Cast iron

40–50–60

30–40–50

20–30–40

40–50–60

6–12,9

f t 0,013–0,025 0,013–0,025 0,006–0,013 0,023–0,053 vc

40–50–60

30–40–50

20–30–40

40–50–60

f t 0,028–0,043 0,028–0,043 0,015–0,025 0,055–0,085 vc

40–50–60

30–40–50

20–30–40

40-50-60

f t 0,048–0,060 0,048–0,060 0,027–0,035 0,092–0,130 vc =m/min f t =mm/tooth

Material

3–5,9

f t 0,006–0,012 0,006–0,012 0,003–0,006 0,009–0,020

Recommended Conditions

(Slotting) DC ≥ ø3; ap =1,0 x DC

13–19,9 20–

(Shoulder processing) ap =1,5 x DC ae =0,05 x DC Carbon steel, Alloy steel

(BelowHRC30) (BelowHRC40) (BelowHRC45) vc

40–60

30–40–50

20–30–40

Cast iron 40–50–60

f t 0,009–0,018 0,009–0,018 0,005–0,009 0,014–0,030 vc

40–50–60

30–40–50

20–30–40

40–50–60

f t 0,019–0,035 0,019–0,035 0,010–0,018 0,033–0,079 vc

40–50–60

30–40–50

20–30–40

Recommended Conditions

40–50–60

f t 0,038–0,063 0,038–0,063 0,020–0,038 0,080–0,125 vc

40–50–60

30–40–50

20–30–40

40–50–60

f t 0,067–0,085 0,067–0,085 0,042–0,055 0,128–0,195 vc =m/min f t =mm/tooth

J39

SUMIBORON ”Helical Master”

Spiral CBN Endmill for Hardened Steel

BNES Type

ical

Hel

dge

tin Cut

sign

ial P

c Spe

ron iBo ade m Su 0 gr 5 BN3

De ket

Endmills BNES Type with 1 Spiral Flute

DMM

DC –0,1

RE0,2

Dimensions (mm)

Stock BN350

DMM

APMX

BNES 1060

6,0

7,0

1080

8,0

10,0

1100

10,0

12,0

1120

12,0

14,0

1140

14,0

16,0

21,5

Cat. No.

APMX LU LF

Helix angle : 15˚ right-hand cut, right-hand helix

Recommended Cutting Conditions

Cutting speed: v c (m/min), Spindle revolutions: n (rpm), Feed per tooth: f t (mm/tooth), Feed speed: v f (mm/min)

Tooling example

ap ae

6–8 10–12

ae ≤ 0,15 mm

14–16

ae ≤ 0,2 mm

Performance

(VB / mm)

Flank wear width

l Long Tool Life and High Efficiency

0,08 -

n= v f (mm/min) = 4000–9000 240–540 n= v f (mm/min) = 2700–5400 180–360 n= v f (mm/min) = 2000–3800 140–260

ae ≤ 0,12 mm ae ≤ 0,15 mm

n= v f (mm/min) = 3200–8000 150–370 n= v f (mm/min) 2100–4800 120–270 n= v f (mm/min) = 1600–3400 110–230

l Excellent Surface Roughness

Competitor’s coated solid carbide endmill for shoulder milling hardened steel

”Helical Master” BNES 1080 ø 8,0

--> Vibration

0,06 -

A direction

0,04 0,02 0-

„Helical Master“ BNES 1120 l

Cutting length

(m)

Conventional straight flute CBN endmill, ø 8,0 5

ø10 mm

A direction

Down-cut milling Dry cutting

l = Euro stock m = Japan stock

B direction

Work material: 15Cr3 Hardness: HRC 55–58 Cutting data: vc = 130 m/min v f = 310 mm/min

Cutting data:

vc = 100 m/min (Helical Master) vc = 40 m/min (Competitor’s coated solid carbide endmill) v f = 186 mm/min

0,0

4 mm

8 mm 0,0

B direction

Work material: X155CrVMo12-1 Hardness: HRC 60

J40

vc = 80–150 m/min ae ≤ 0,08 mm

Dry cutting (Air coolant) Down-cut milling Minimise the overhang Use a rigid machine

Depth of cut : ap ≤ D

0,10 -

Hardened steel (HRC 58–65)

vc = 100–170 m/min ae ≤ 0,1

Recommendation:

Uncoated Endmills

Hardened steel (HRC 50–57)

Down-cut milling Dry cutting

ø8,0 mm

SUMIBORON ”MOULD Finish Master”

New CBN Small Diameter Ball Nose Endmills

BNBP Type Characteristics / Application

l High precision machining of hardened steels < HRC70 with

long tool life

l Super tough grade SUMIBORON BN350 prevents chipping

of the cutting edge

l RE accuracy : ±0,005 mm

Endmills

RE ±0,005

APMX

Stock BN350

BNBP 2 R020-012 4

0,2

0,4

0,37

DMM h6

15°

LU LF

h Endmill Identification

DMM APMX 4

0,3

1,2

2 R030-015 4

0,3

0,6

0,57

0,4

1,5

2 R050-025 4

0,5

1,0

0,97

0,6

2,5

2 R075-040 4

0,75

1,5

1,47

0,9

4,0

2 R100-055 4

1,0

2,0

1,97

1,4

5,5

BNBP 2 R020-012 6

0,2

0,4

0,37

0,3

1,2

2 R030-015 6

0,3

0,6

0,57

0,4

1,5

Shank Diam.

2 R050-025 6

0,5

1,0

0,97

0,6

2,5

Neck length (LU)

2 R075-040 6

0,75

1,5

1,47

0,9

4,0

2 R100-055 6

1,0

2,0

1,97

1,4

5,5

BNBP 2 R020- 012 4 Number of teeth

Dimensions (mm)

Cat. No.

Radius of ball nose

Performance Machined Surface

High Speed Machining --

Width of Flank Wear (mm)

0,025

Cutting Length: 100m

0,020 0,015

MOULD FINISH MASTER

0,010 0,005 0

MOULD FINISH MASTER

R1,0 Ball endmill, Cutting data:

Competitor’s CBN endmill

Coated carbide endmill

0,04 -0,03 -0,02 --

Tool life difference 10 times

0,01 --

MOULD FINISH MASTER l

Surface blemish

Competitor’s CBN endmill

Work material: X155CrVMo12-1 (HRC60) n = 20.000 rpm, f t = 0,05 mm/tooth (v f = 2.000 mm/min) ap = 0,05 mm, ae = 0,05 mm, Air blast

R1,0 Ball endmill, Cutting data:

100

150

Cutting Length (m)

Uncoated Endmills

Width of Flank Wear (mm)

Wear Resistance

200

Work material: X155CrVMo12-1 (HRC60) n = 40.000 rpm, f t = 0,05 mm/tooth (v f = 4.000 mm/min) ap = 0,05 mm, ae = 0,05 mm, Oil mist

Excellent surface finish compared with competitor’s CBN and coated carbide endmills

Recommended Cutting Conditions

Spindle revolutions: n (rpm), Feed rate per tooth: f t (mm/tooth), Depth of cut: ap (mm), Wide of cut: ae (mm)

ttin

Radius (mm)

0,2 0,3 0,5 0,75 1,0

ata

Pre-hardened steel, Die steel

Die steel

( –HRC52)

( –HRC62)

n ft (rpm) (mm/tooth) 20.000 –50.000 0,02 20.000 –50.000 0,02 20.000 –50.000 0,03 20.000 –50.000 0,04 20.000 –50.000 0,05

Important Notes

ap (mm)

0,03 0,03 0,05 0,08 0,1

ae (mm)

0,03 0,03 0,05 0,1 0,1

n ft (rpm) (mm/tooth) 20.000 –50.000 0,02 20.000 –50.000 0,02 20.000 –50.000 0,03 20.000 –50.000 0,04 17.000 –50.000 0,05

(1) For stable machining, a more rigid machine is recommended. (2) Air blast or oil mist coolant is recommended. (3) Shorten overhang as much as possible.

High speed tool steel

ap (mm)

0,01 0,01 0,03 0,05 0,05

ae (mm)

0,02 0,02 0,04 0,05 0,05

( –HRC70) n ft (rpm) (mm/tooth) 20.000 –50.000 0,015 20.000 –50.000 0,015 20.000 –50.000 0,02 20.000 –50.000 0,03 17.000 –50.000 0,03

ap (mm)

0,01 0,01 0,02 0,02 0,03

ae (mm)

0,02 0,02 0,03 0,05 0,05

Material

J41

SUMIDIA ”MOULD Finish Master”

NPDRS Type DN

SUMIDIA Binderless Radius Endmill NPDRS Type

DMM

Effective length

15°

RE APMX LU LF

Work material gradient angle

NPDRS Type Body (for Standard Finishing) NPD10

APMX

DMM

0,5°

1°

1,5°

2°

3°

0,2 0,2 0,3 0,3 0,5 0,5 1,0 1,0 1,0 2,0 2,0 2,0

0,02 0,05 0,02 0,05 0,05 0,10 0,05 0,10 0,20 0,05 0,10 0,20

0,10 0,10 0,15 0,15 0,25 0,25 0,55 0,55 0,55 0,55 0,55 0,55

0,6 0,6 1,0 1,0 1,5 1,5 3,0 3,0 3,0 4,0 4,0 4,0

40 40 40 40 40 40 40 40 40 40 40 40

0,175 0,175 0,27 0,27 0,47 0,47 0,95 0,95 0,95 1,95 1,95 1,95

4 4 4 4 4 4 4 4 4 4 4 4

0,61 0,61 1,01 1,01 1,61 1,61 3,40 3,40 3,40 4,44 4,43 4,43

0,62 0,62 1,03 1,03 1,66 1,66 3,52 3,52 3,51 4,59 4,59 4,58

0,63 0,63 1,04 1,04 1,72 1,71 3,65 3,64 3,63 4,75 4,75 4,74

0,64 0,64 1,06 1,06 1,78 1,77 3,78 3,77 3,76 4,93 4,92 4,91

0,66 0,66 1,09 1,09 1,92 1,91 4,08 4,07 4,05 5,33 5,31 5,29

NPDRS 1020 R002-006 1020 R005-006 1030 R002-010 1030 R005-010 1050 R005-015 NPDRS 1050 R010-015 1100 R005-030 1100 R010-030 1100 R020-030 1200 R005-040 NPDRS 1200 R010-040 1200 R020-040

m m m m m m m m m m m

Uncoated Endmills

Identification Details

NPDR

Series Code

For standard finishing

Real effective length with respect to work material gradient angle

Dimensions (mm)

Stock

Cat. No.

1 No. of flutes

020 Cutting diameter

R002 - 006 Corner radius

Length below neck

Cutting Diameter and Nose Radius Combinations DC

RE 0,02 RE 0,05 RE 0,1

0,2

0,3

RE 0,2

0,5

1,0

2,0

Recommended Cutting Conditions ● Use a machine with high rigidity for stable cutting. ● Non-water soluble coolant recommended. Supply as a mist or external coolant. Take fire prevention precautions to avoid fire hazards caused by sparks igniting during machining or tool breakage. ● Shorten overhang as much as possible. ● Adjust cutting conditions as necessary as machine rigidity and other conditions may vary. ● Depth of cut shown in the table of conditions are maximum depths. Adjust the actual depth of cut to the desired machined surface finish.

Work Material

J42

Carbide Spindle Feed Rate DC LU ap (mm) (mm) (mm) Speed (min-1) (mm/min) 0,2 0,10 40.000 100 0,001

pf (mm)

0,3

0,15

40.000

150

0,002

0,001

0,5

0,25

40.000

200

0,003

0,001

1,0

0,55

40.000

400

0,005

0,003

2,0

0,55

40.000

600

0,010

0,005

m = Japan stock

0,001

SUMIDIA ”MOULD Finish Master”

NPDB(S) Type DN

SUMIDIA Binderless Ballnose Endmill NPDBS Type / NPDB Type

Effective length

DMM

15°

RE APMX

LU LF

Work material gradient angle

NPDBS Type Body (for Standard Finishing) Cat. No.

Real effective length with respect to work material gradient angle

Dimensions (mm)

Stock NPD10

APMX

DMM

0,5°

1°

1,5°

2°

3°

0,1 0,2 0,3 0,5 1,0

0,2 0,4 0,6 1,0 2,0

0,1 0,2 0,3 0,5 1,0

0,4 0,8 1,0 2,0 3,0

40 40 40 40 40

0,18 0,38 0,58 0,95 1,95

4 4 4 4 4

0,44 0,83 1,05 2,08 3,13

0,45 0,84 1,08 2,13 3,20

0,46 0,85 1,10 2,19 3,27

0,47 0,86 1,13 2,24 3,35

0,49 0,89 1,20 2,38 3,53

NPDBS 1010-004 1020-008 1030-010 1050-020 1100-030

m m m m

NPDB Type Body (for Precision Finishing) Cat. No.

Real effective length with respect to work material gradient angle

Dimensions (mm)

Stock NPD10

APMX

DMM

0,5°

1°

1,5°

2°

3°

0,1 0,2 0,3 0,5 1,0

0,2 0,4 0,6 1,0 2,0

0,1 0,2 0,3 0,5 1,0

0,4 0,8 1,0 2,0 3,0

40 40 40 40 40

0,18 0,38 0,58 0,95 1,95

4 4 4 4 4

0,44 0,83 1,05 2,08 3,13

0,45 0,84 1,08 2,13 3,20

0,46 0,85 1,10 2,19 3,27

0,47 0,86 1,13 2,24 3,35

0,49 0,89 1,20 2,38 3,53

- 010

NPDB 1010-004 1020-008 1030-010 1050-020 1100-030

m m m m

Identification Details

(S)

030

Series Code

For standard finishing

No. of flutes

Ballnose radius

Length below neck

Uncoated Endmills

NPDB

Work Material Carbide Spindle Feed Rate LU RE ap (mm) (mm) (mm) Speed (min-1) (mm/min) 0,1 0,4 40.000 100 0,001

pf (mm) 0,001

Work Material Carbide Spindle Feed Rate LU RE ap (mm) (mm) (mm) Speed (min-1) (mm/min) 0,1 0,4 40.000 100 0,001

pf (mm) 0,001

0,2

0,8

40.000

150

0,001

0,2

0,8

40.000

150

0,002

0,001

0,3

1,0

40.000

200

0,001

0,3

1,0

40.000

200

0,003

0,001

0,5

2,0

40.000

400

0,001

0,003

0,5

2,0

40.000

400

0,005

0,003

1,0

3,0

40.000

600

0,001

0,005

1,0

3,0

40.000

600

0,010

0,005

Flat Surface Finishing

J43

J44

Multi-Drills K1–K72

Selection Guide

MULTI-DRILLs......................................................... K 2–5

Solid Type Drills

SDP … U3/5/7-HAK.............................................. K 6–11 SDM … U3/5 -HAK K12–17 MDW … GS 2/4........................................................ K18–21 MDS … S/M K-HAK.................................................. K22–23

Flat MultiDrill Deep Hole Drills for Steels for Aluminium Pilot Hole Drills AURORA COAT Drills MINI-Drills

MDF.......................................................................... K24–31 MDW… XHG S / PHT............................................... K32–33 MDW … XHG S........................................................ K34 MDW … XHT A......................................................... K35 MDW … PHT............................................................ K34–35 MDW … NHGS......................................................... K36–37 MLDH … L/P............................................................ K38–39 MDUS / MDSS......................................................... K40 MDS … SDC............................................................. K41

SUMIDIA Coated Drills

KDS........................................................................... K43 KDS … MAK............................................................. K44–45 KDS … LAK.............................................................. K46–47 KDS … DAK............................................................. K48–49 KDS … FA................................................................ K50

Replaceable Head Type Drills Drill Holder Drill Head for Steels for Stainless Steels for Spot Facing Large Holes

SMD.......................................................................... K51 SMDH . . .(D).............................................................. K52/57/59 SMDT …D MTL........................................................ K53 SMDT …D MEL........................................................ K54–55 SMDT ....MFS.......................................................... K56–57 SMDT.....MTL........................................................... K58–59

Insert Type Drills Eccentric Sleeve Plunge Drills Multi-Function Mills

WDX (2D, 3D, 4D, 5D).............................................. K60–69 WAS ......................................................................... K66 PDL (2D, 3D)............................................................ K70–72 PCT (3D, 5D )............................................................ K71–72

Multi-Drills

Brazed Type Drills Series

Multi-Drill Series General Features MultiDrill series is Sumitomo‘s original brand of high performance drills that have a special cutting edge design coupled with an advance carbide substrate. The series has a comprehensive selection of diameters and drill lengths to cover a wide range of work materials and require-ments, providing high efficiency, high precision and cost effectiveness.

Solid Carbide Type Multi-Drills Selection SDM ...

MDW ...

MDS ...

MDF ...

Type

…U3/5/7 …U3/5 -HAK (DIN) -HAK (DIN)

GS 2/4

S/M K-HAK (DIN)

…S2D, L2D …H3D, H5D

Page

a K 6–11 a K 12–17 a K18–21

a K22–23

a K24–31

MDW … … XHGS … XHTA

… PHT

a K32–35

… NHGS

MLDH

MDUS / MDSS

MDS ...

…P/ L

–

… SDC

a K40

a K41

a K36–37 a K38–39

Multi-Drills

SDP ...

Pilot drill

Application Form Length

(The ratio to øD)

m7 drill DIN type 3D/5D/7D

3D / 5D

Coolant holes

Yes

Coating

AlCrTiN

Diameter range

3,0–16,0

Pilot drill

PMK

PMK N

h8 drill cylindric

m7 drill DIN type

h8 drill cylindric

Extra long DIN type

2 / 4D

3D / 5D

S2D/ L2D

H3D/ H5D

Yes

DEX

TiAlN

2,0– 16,0

4,0–12,0

(TiAlCr/TiSi)

PVD

TiAlN

3,0– 4,0– 0,3– 16,0 8,0 20,0

PMK PMK H

Super Long Multi-Drill Micro Drill

Mini Multi-Drill

Diamond Coated

10D–30D 3D / 5D /10D 5/12/20/30 D

10D

Yes

–

DLC

TiAlN

TiAlN / ZX

SUMIDIA

3,0–12,0

3,0–16,0

0,8–2,0

0,03–1,0

2,0–10,0

Multi-Drill Series Advantages l Unique curved flute design with proven enhanced chip formation and removal, resulting in better hole accuracy. l High speed and high efficient drilling is made possible with the combination of a special substrate with an advanced PVD coating. (10x tool life of HSS drills, 5x the efficiency) l Wide selection range (Diameter: 0,03–65 mm, Drilling depths L/D: 2–30) l Other diameters and length can be asked and offered

Brazed Carbide Type and Insert Type Multi-Drills Selection KDS … Type Page

MAK

SMD … a K51,K56, K58

a K43

LAK

DAK

a a a K44–45 K45–46 K48–49

FA a K50

SMDT …(D) MTL a K53, K59 SMDT …D MEL a K54–55

WDX … WAS ....-.. a K70 a K60–69

PDL …

PCT …

a K70–72

a K71–72

SMDT … MFS a K57 SMDH …M-3/5/8 a K52, K56 SMDH …M / L / D a K59

Multi-Drills

Application

PMK S

P M K

Form

h7 drill

h8 drill

SMDT type carbide head

Indexable insert drill

Straight flute insert drill

Insert mill

10D

1.5D / 3D / 5D / 8D / 12D

2D / 3D / 4D / 5D

2D / 3D

3D / 5D

Length

(The ratio to øD)

P M K N

Coolant holes

Yes

Coating

TiAlN

–

TiAlN

WDXT type insert

Diameter range

9,5–40,5

8,0–30,5

12,0–42,5

3,0–65,0

16,0–40,0

Multi-Drill Series

Selection Guide According to Drill Types / Applications

”Super Multi-Drill” MDS / MDW Type

Solid Type

Application

General

Special

m7 DIN Type ”Super Multi-Drill”

”Super Multi-Drill”

SDP…U HAK Type

MDW…GS Type DEX (TiAlCr/TiSi) coated general purpose drill without coolant holes

AlCrTiN coated general purpose drill with coolant holes

Ø 3,0–16 mm L/D: 3, 5, 7

a K6–11

”Super Multi-Drill”

MDS…K-HAK Type

MDS…D Type

TiAlN coated general purpose drill with coolant holes

Hardened Steel Exotic Metals

—

Ø 1,0–16,1 mm L/D: –3

a K22–23

”Super Multi-Drill”

Long Type ”Super Multi-Drill”

KDS… MAK Type

KDS… LAK Type Deep Hole Drilling

General Purpose Drill

”Super Multi-Drill” KDS Type

a K18–21

m7 DIN Type ”Super Multi-Drill”

Ø 2,0–12 mm L/D: –2, –4

Brazed Type

Ø 2,0–16 mm L/D:–2, –4

—

Ø 12–26 mm L/D: –3

a K44–45

—

Ø 12–26 mm L/D: –5

a K46–47

Long Type ”Super Multi-Drill”

Extra Long Typ ”Super Multi-Drill”

KDS… DAK Type

KDS… FA Type

Ø 9–22 mm L/D: –7

Good Chip Removal

—

(Stock in Japan)

For Cast Irons and Aluminium Alloys

Multi-Drills

Delivery on request

a K48–49

a K50

Recommended Cutting Conditions by Work Materials

Brazed Type Solid Type

Drill

Work

Steel

SDP…U HAK MDW… GS

50InnnnnnnI120

KDS… AK

50InnnnnnI90

(MAK / LAK / DAK)

KDS… FA

0,35 0,2I–––––––––I

0,35 0,15I––––––––––––I

—

Stainless Steel 15InnnnnnI70 0,1I––––––I0,2

35InnnnI50 0,15 I––––––I0,25

—

Cast Iron

Non-ferrous Metalls

50InnnnnnI110

—

60InnnnI100

—

0,35 0,2I–––––––––I

30InnnnI70

0,5 0,2I–––––––––I

60InnnnnnI150

0,5 0,2I–––––––––I

InnnnnnnnI Cutting speed v c (m/min) I––––––I Feed f (mm/rev)

Multi-Drill Series

Selection Guide According to Drill Types / Applications General

Application

Special

Insert Type Drills

Indexable Drills

WDX Type

SMD Type

High Efficiency and Deep Holes

Ø 13,0–65,0 mm L/D: 2, 3, 4, 5

Application

a K60–69

a K51–59

Ø 16,0–40,0 mm L/D: 2, 3, 5

Very Small Hole

”Super Long Multi-Drill”

MDW…XHGS/XHTA Type

AURORA-Coat Drill

”P” type for pilot hole

For Aluminium Alloy

a K32–35

MDW…NHGS Type

a K38–39

Ø 0,8–2,0 mm L/D: 5/12/20/30

a K70–72

Precision Hole

”Long Micro Drill”

MLDH… P/L Type

New General Purpose Deep Hole Drill

Special Purpose Drills

PDL & PCT Plunge Drills and Plunge Mills

Ø 12,0–42,5 mm L/D: 3, 5, 8

Deep Hole

Ø 4,0–12,0 mm L/D: 10/15/20/25/30

”Multi-Function” Types

Replaceable Head Type Drills

a K36–37

Ø 3,0–16,0 mm L/D: 3 / 5 / 10 ”SUMI-DIA” coaed Drill

”Mini-MultiDrill”

MDS…SDC Type

MDSS Type

For Aluminium & CFRP*

— a K40 Ø 2–10 mm

Ø 0,20–1,00 mm L/D: 10

CFRP* (Carbon FibreReinforced Plastic)

a K41

L/D: –3

”Micro Drill”

MDUS Type

For Printed Circuit Boards High precision holes

— a K40

Ø 0,05–0,19 mm L/D: –8

Recommended Cutting Conditions by Work Materials Drill

Work

SMD (Ø 20) WDX (Ø 18) MDW…XHT (Ø 5)

Steel 50InnnnnnnI120

Stainless Steel 50InnnnI90

0,12 I–––––––––––I 0,35

0,1I––––––––I0,25

100InnnnnnnnnnI220

80InnnnnnnnnI180

0,15 I–––––––I 0,25

0,06 I––––––I 0,18

80I

I120

nnnnn

0,15 I–––––––––I0,25

30I

I60

nnn

0,08I––––––I0,15

Cast Iron 50InnnnnnI100

0,45 0,2I––––––––––

Non-ferrous Metalls 100InnnnnnnnI180

0,4 0,2I––––––––––

120InnnnnnnI200

100InnnnnnnnnI200

0,1I––––––––––––I 0,32

0,1I––––––––I 0,25

50I

I90

Multi-Drills

—

nnnnnn

80InnnnnnnnI160

0,15I––––––––I0,3

0,12 I–––––––––––I 0,35

InnnnnnnnI Cutting speed v c (m/min) I––––––I Feed f (mm/rev)

SumiDrill Power Series

AlCrTiN Coated Solid Carbide Drills to DIN 6537

SDP Type (DIN) General Features

Shank

New designed double margin

DIN 6535 HAK

Excellent hole accuracy

Sumi-Power Coating Excellent wear resistance and anti-adhesion

Elliptical flute design Improved chip formation and chip evacuation

Curved cutting edge, optimized edge preparation

Coating Structure

Low cutting force

Improved anti-adhesion AlCrTiN lubricant layer coating with high Al content improves friction condition. High wear resistance Tough and hard AlCrTiN super multilayer

Stock Size Ø 3,0 – Ø 12,0 Increment 0,1 mm Ø 12,1 – Ø 16,0 Standard diameter

Substrate

Advantages The specific and optimum solution for a wide range of application conditions Top performance parameters, maximum feed and stable long tool life Double margin design for high-precision holes Good balance of high wear resistance and toughness Curved cutting edge - ideal for removing chips Reliable and high productivity performance

Multi-Drills

Application Range Diameter Ø 3,0 – Ø 6,0 mm

Diameter Ø 6,1 – Ø 10,0 mm

150

Diameter Ø 10,1 – Ø 16,0mm

150

SDP vc (min)

SDP

100

vc (min)

SDP 100

50 0,2

f (mm/rev)

Competitor

0,1

100

0,3

50 0,1

0,2

0,3

f (mm/rev)

0,4

0,1

0,2

0,3

f (mm/rev)

0,4

0,5

SumiDrill Power Series

( DC - Tolerance: m7 )

SDP Type (DIN)

Maximum Feed Rate Result Feed Rate (mm/rev)

0,30

0,40

0,50

0,55

0,60

0,65

0,70

0,75

SDP Type

Competitor

0,80

Breakage!

Internal test conditions

Drill: Ø 4, L/D = 5 Work Material: Carbon Steel (C50) Cutting Data: vc = 80 m/rev, ap = 18 mm

Comparison of Tool Life

Triple Tool Life Drill: Ø 8, L/D = 5 Work Material: Carbon Steel (C50) Cutting Data: vc=80m/min, f=0,15mm/rev, ap=38mm, Through hole, Internal coolant

SDP Type Competitor

Breakage! 0

40 Cutting Length (m)

Competitor

SDP Type

Cut volume: 950 cm3

Cut volume: 3800 cm3

SDP Type

Competitor

Breakage

500 Holes

Work: C50, Drill Dia: 8 mm, L/D = 5

2000 Holes

Excellent Hole Accuracy Hole Accuracy

Chip Shape Multi-Drills

SDP Type

Oversize (mm)

Compact cutting chips Stable hole size 0,011

Entrance Bottom

Number of holes

Longer cutting chips

Competitor

Oversize (mm)

Unstable Breakage!

Number of holes

0,016

Entrance Bottom Drill: Workpiece: Cutting Data:

Ø 8, L/D = 5 Carbon Steel (C50) vc=80m/min, f=0,25mm/rev, ap=24mm, Blind-hole, Internal coolant

SumiDrill Power Series

AlCrTiN Coated Solid Carbide Drills to DIN 6537

SDP (DIN) Type

DMMh6

DCm7

140°

Solid Carbide Drill with Internal Coolant Supply, Ø 3,0–7,5 mm, 3D / 5D /7D

LCF

Multi-Drills

OAL

DC DMM (mm) (mm)

(L/D) 3, 5, 7

3,0 3,1 3,2 3,25 3,3 3,4 3,5 3,6 3,7 3,8 3,9 4,0 4,1 4,2 4,3 4,4 4,5 4,6 4,65 4,7 4,8 4,9 5,0 5,1 5,2 5,3 5,4 5,5 5,55 5,6 5,7 5,8 5,9 6,0 6,1 6,2 6,3 6,4 6,5 6,6 6,7 6,8 6,9 7,0 7,1 7,2 7,3 7,4 7,5

SDP 0300 U □ HAK SDP 0310 U □ HAK SDP 0320 U □ HAK SDP 0325 U □ HAK SDP 0330 U □ HAK SDP 0340 U □ HAK SDP 0350 U □ HAK SDP 0360 U □ HAK SDP 0370 U □ HAK SDP 0380 U □ HAK SDP 0390 U □ HAK SDP 0400 U □ HAK SDP 0410 U □ HAK SDP 0420 U □ HAK SDP 0430 U □ HAK SDP 0440 U □ HAK SDP 0450 U □ HAK SDP 0460 U □ HAK SDP 0465 U □ HAK SDP 0470 U □ HAK SDP 0480 U □ HAK SDP 0490 U □ HAK SDP 0500 U □ HAK SDP 0510 U □ HAK SDP 0520 U □ HAK SDP 0530 U □ HAK SDP 0540 U □ HAK SDP 0550 U □ HAK SDP 0555 U □ HAK SDP 0560 U □ HAK SDP 0570 U □ HAK SDP 0580 U □ HAK SDP 0590 U □ HAK SDP 0600 U □ HAK SDP 0610 U □ HAK SDP 0620 U □ HAK SDP 0630 U □ HAK SDP 0640 U □ HAK SDP 0650 U □ HAK SDP 0660 U □ HAK SDP 0670 U □ HAK SDP 0680 U □ HAK SDP 0690 U □ HAK SDP 0700 U □ HAK SDP 0710 U □ HAK SDP 0720 U □ HAK SDP 0730 U □ HAK SDP 0740 U □ HAK SDP 0750 U □ HAK

Cat. No.

Grade: PCX70 Helix angle: 30°

3D Type Stock

5D Type

Dimensions (mm)

OAL

LCF

Stock

l = Euro stock q = Delivery on request

OAL

LCF

Stock

l l

75 35,5

106

116

33,5

LCF

OAL

Dimensions (mm)

※ Remarks: q Non-Stock Items will be required minimum order quantity for 30 pcs.

7D Type

Dimensions (mm)

SumiDrill Power Series

(DC - Tolerance: m7 )

SDP (DIN) Type DMMh6

DCm7

140°

Solid Carbide Drill with Internal Coolant Supply, Ø 7,6–12,5 mm, 3D / 5D / 7D

LCF OAL

(L/D) 3, 5, 7

7,6 7,7 7,8 7,9 8,0 8,1 8,2 8,3 8,4 8,5 8,6 8,7 8,8 8,9 9,0 9,1 9,2 9,25 9,3 9,4 9,5 9,6 9,7 9,8 9,9 10,0 10,1 10,2 10,3 10,4 10,5 10,6 10,7 10,8 10,9 11,0 11,1 11,2 11,3 11,4 11,5 11,6 11,7 11,8 11,9 12,0 12,1 12,2 12,3 12,4 12,5

SDP 0760 U □ HAK SDP 0770 U □ HAK SDP 0780 U □ HAK SDP 0790 U □ HAK SDP 0800 U □ HAK SDP 0810 U □ HAK SDP 0820 U □ HAK SDP 0830 U □ HAK SDP 0840 U □ HAK SDP 0850 U □ HAK SDP 0860 U □ HAK SDP 0870 U □ HAK SDP 0880 U □ HAK SDP 0890 U □ HAK SDP 0900 U □ HAK SDP 0910 U □ HAK SDP 0920 U □ HAK SDP 0925 U □ HAK SDP 0930 U □ HAK SDP 0940 U □ HAK SDP 0950 U □ HAK SDP 0960 U □ HAK SDP 0970 U □ HAK SDP 0980 U □ HAK SDP 0990 U □ HAK SDP 1000 U □ HAK SDP 1010 U □ HAK SDP 1020 U □ HAK SDP 1030 U □ HAK SDP 1040 U □ HAK SDP 1050 U □ HAK SDP 1060 U □ HAK SDP 1070 U □ HAK SDP 1080 U □ HAK SDP 1090 U □ HAK SDP 1100 U □ HAK SDP 1110 U □ HAK SDP 1120 U □ HAK SDP 1130 U □ HAK SDP 1140 U □ HAK SDP 1150 U □ HAK SDP 1160 U □ HAK SDP 1170 U □ HAK SDP 1180 U □ HAK SDP 1190 U □ HAK SDP 1200 U □ HAK SDP 1210 U □ HAK SDP 1220 U □ HAK SDP 1230 U □ HAK SDP 1240 U □ HAK SDP 1250 U □ HAK

Cat. No.

3D Type Stock

5D Type

Dimensions (mm)

OAL

LCF

7D Type

Dimensions (mm)

OAL

LCF

l l

Stock

103

102

118

131

139

155

104

163

112

182

131

107

116

LCF

OAL

Dimensions (mm)

Stock

124

Multi-Drills

DC DMM (mm) (mm)

Grade: PCX70 Helix angle: 30°

※ Remarks: q Non-Stock Items will be required minimum order quantity for 30 pcs.

SumiDrill Power Series

AlCrTiN Coated Solid Carbide Drills to DIN 6537

SDP (DIN) Type

DMMh6

DCm7

140°

Solid Carbide Drill with Internal Coolant Supply, Ø 12,6–16,0 mm, 3D / 5D / 7D

LCF OAL

Multi-Drills

DC DMM (mm) (mm) 12,6 12,7 12,8 12,9 13,0 13,1 13,2 13,3 13,4 13,5 13,6 13,7 13,8 13,9 14,0 14,1 14,2 14,3 14,4 14,5 14,6 14,7 14,8 14,9 15,0 15,1 15,2 15,3 15,4 15,5 15,6 15,7 15,8 15,9 16,0

Cat. No. (L/D) 3, 5, 7

SDP 1260 U □ HAK SDP 1270 U □ HAK SDP 1280 U □ HAK SDP 1290 U □ HAK SDP 1300 U □ HAK SDP 1310 U □ HAK SDP 1320 U □ HAK SDP 1330 U □ HAK SDP 1340 U □ HAK SDP 1350 U □ HAK SDP 1360 U □ HAK SDP 1370 U □ HAK SDP 1380 U □ HAK SDP 1390 U □ HAK SDP 1400 U □ HAK SDP 1410 U □ HAK SDP 1420 U □ HAK SDP 1430 U □ HAK SDP 1440 U □ HAK SDP 1450 U □ HAK SDP 1460 U □ HAK SDP 1470 U □ HAK SDP 1480 U □ HAK SDP 1490 U □ HAK SDP 1500 U □ HAK SDP 1510 U □ HAK SDP 1520 U □ HAK SDP 1530 U □ HAK SDP 1540 U □ HAK SDP 1550 U □ HAK SDP 1560 U □ HAK SDP 1570 U □ HAK SDP 1580 U □ HAK SDP 1590 U □ HAK SDP 1600 U □ HAK

Grade: PCX70 Helix angle: 30°

3D Type Stock

5D Type

Dimensions (mm)

OAL

LCF

Stock

l = Euro stock q = Delivery on request

OAL

LCF

Stock

107

115

Dimensions (mm)

OAL

LCF

182

131

204

149

124

133

※ Remarks: q Non-Stock Items will be required minimum order quantity for 30 pcs.

K10

7D Type

Dimensions (mm)

SumiDrill Power Series

(DC - Tolerance: m7 )

SDP (DIN) Type

Recommended Cutting Conditions

ISO 513

Work Material

free cutting steel construction steel case-hardened steel heat-treatable steel spring steel

Carbon steel Cast steel

Stainless steel Cast steel

Feed rate (mm/rev)

Ø 6,1–10,0 mm

Ø 10,1–16,0 mm

vc=m/min

Feed rate (mm/rev)

vc=m/min

Feed rate (mm/rev)

420

125

50–80–120

0,15–0,20–0,31

70–110–140

0,20–0,25–0,42

80–120–160

0,25–0,30–0,53

650

190

50–80–120

0,15–0,20–0,31

70–110–140

0,20–0,25–0,42

80–120–160

0,25–0,30–0,53

850

250

50–80–120

0,15–0,20–0,31

70–110–140

0,20–0,25–0,42

80–120–160

0,25–0,30–0,53

750

270

50–80–120

0,15–0,20–0,31

70–110–140

0,20–0,25–0,42

80–120–160

0,25–0,30–0,50

1000 300

10–20–30

0,05–0,06–0,11

15–22–30

0,08–0,09–0,14

20–28–35

0,08–0,09–0,16

600

50–70–90

0,10–0,14–0,24

60–80–110

0,15–0,20–0,32

70–100–120

0,20–0,25–0,40

45–65–85

0,10–0,14–0,24

60–80–110

0,15–0,22–0,34

65–95–120

0,20–0,25–0,37

40–60–80

0,10–0,15–0,26

60–80–110

0,15–0,20–0,32

60–90–120

0,20–0,25–0,37

1200 350

35–55–75

0,10–0,15–0,26

55–75–110

0,15–0,22–0,32

55–80–110

0,20–0,27–0,38

680

180

200

30–40–50

0,10–0,15–0,25

30–40–50

0,12–0,20–0,28

30–40–50

0,12–0,20–0,32

20–30–40

0,10–0,12–0,23

20–30– 40

0,12–0,15–0,27

20–30–40

0,14–0,18–0,32

martensitic/ferritic

680

200

40–55–70

0,08–0,10–0,21

40–60–75

0,10–0,12–0,25

50–70–80

0,10–0,12–0,25

martensitic

820

240

30–45–60

0,08–0,10–0,20

40–60–70

0,10–0,12–0,24

50–60–80

0,10–0,12–0,24

austenitic

600

180

30–45–60

0,08–0,10–0,20

40–60–70

0,10–0,12–0,24

50–60–80

0,10–0,12–0,24

Duplex

740

230

30–45–60

0,06–0,08–0,18

40–60–70

0,08–0,10–0,23

50–60–80

0,10–0,10–0,23

ferritic/pearlitic

180

50–70–90

0,15–0,20–0,36

60–80–100

0,20–0,25–0,40

70–100–120

0,25–0,30–0,42

pearlitic

260

40–60–80

0,15–0,20–0,36

50–70–90

0,20–0,25–0,40

60–80–100

0,25–0,30–0,42

ferritic

160

50–70–90

0,15–0,18–0,31

60–80–100

0,20–0,25–0,40

70–100–120

0,25–0,30–0,42

pearlitic

250

40–60–80

0,15–0,18–0,31

50–70–90

0,20–0,25–0,40

70–80–100

0,25–0,30–0,42

Heat resisting alloys

Fe-based

10–20–30

0,08–0,09–0,13

15–22–32

0,08–0,10–0,15

20–28–35

0,10–0,12–0,19

Ni / Co-based

10–20–30

0,08–0,09–0,13

15–22–32

0,08–0,10–0,15

20–28–35

0,10–0,12–0,19

Titanium Titanium alloys

pure Titanium

10–20–30

0,05–0,06–0,12

15–22–32

0,08–0,09–0,17

20–28–35

0,08–0,09–0,17

Aluminium Al-wrought alloys

pure aluminium

70–90–100

0,15–0,20–0,25

80–100–120

0,20–0,25–0,30

100–120–140

0,25–0,30–0,35

80–100–120

0,15–0,20–0,25

110–130–180

0,20–0,25–0,30

160–180–200

0,25–0,30–0,35

10–20–30

0,08–0,09–0,10

15–22–32

0,08–0,10–0,12

20–28–35

0,12–0,15–0,20

Cast iron GG

Ø 3,0–6,0 mm vc=m/min

1100 325

tool steel hot work steel

High alloy steel

HardRm ness N/mm2 HB30

case-hardened steel heat-treatable steel 930 275 bearing steel nitriding steel 1000 300 cold work steel

Low alloy steel Cast steel

Type/ Structure

SDP_____U_HAK PCX70 Fitness

Material Group

Cast iron GGG

Ti-Basis

430

wrought alloys Si ≤ 12%

Aluminium Cast alloys

Si ≥ 12% Al - Mg alloys

Zinc die-cast

Zn alloys Copper

Copper alloys

Brass Bronze 45 HRC

H Hardened steel

60 HRC > 60 HRC Preferred choice

Suitable

Possible

Multi-Drills

55 HRC

SDP-Identification

SDP 0800 U 3 HAK PCX70 SumiDrill Power Type

Grade

Drill Diameter 8,0 mm U: Universal

DIN 6535 Form HAK Drilling Depth 3D/5D/7D

K11

SumiDrill Power Series

SDM Type General Features

Shank DIN 6535 HAK

Flat and narrow single margin Reduced frictional resistance and heat development

Large cooling channels

Large chip pocket

Improved coolant distribution

Improved chip evacuation

Sumi-Power Coating Increased wear resistance and long tool life

Sharp cutting edge

Stock Size

Optimised for stainless steel and reduction in cutting forces

Ø 3,0 – Ø 12,0 Increment 0,1 mm Ø 12,1 – Ø 16,0 Standard diameter

Advantages

0.3 Feed Rate for Ø 6,0–12,0

Multi-Drills

High process reliability in stainless steel and low carbon steel Can be used on low-performance machines! (àavoids overload!) High surface quality in the bore Sharp cutting edge High adhesion resistance by Sumi-Power Coating

SDP (universal drill) High rigidity High wear resistance

0.2

SDM (sharp cutting edge) 0.1

Low burr formation Low cutting forces

Stainless Steel X5CrNiS18 10 (1.4301) X7CrS17 (1.4104) etc... Difficult to machine

K12

Low carbon steel Ck10 (1.1121) 42CrMo4 (1.7225) etc...

Carbon steel, cast C35–C55 (1.0501–1.0535) GG25 (0.6025) etc...

Good machinability

SumiDrill Power Series

SDM Type Chip Control

Drill: Ø 8 mm, L/D = 5 Work Material: X5CrNiS18 10 (1.4301) Cutting D ata: vc=60m/min, f=0,10mm/rev, ap=19mm Internal coolant (2,0MPa)

SDM

Competitor A

Short chips, good chip evacuation

Partial long chips, risk of tool breakage by poor chip evacuation

Optimal Cutting Forces

Ø 8 mm, L/D = 5 Drill: Work Material: X5CrNiS18 10 (1.4301) Cutting Data: vc=60m/min, f=0,20mm/rev, ap=40mm Internal coolant (2,0MPa)

10 % lower than competitor A SDM

Cutting Force (N)

Competitor

Cutting Time

Unstable

Low Burr Formation

Burr Height

0,6

Drill: Ø 8 mm, L/D = 5 Work Material: X5CrNiS18 10 (1.4301) Cutting Data: vc=60m/min, f=0,20mm/rev, ap=40mm Internal coolant (2,0MPa)

Low burr

Multi-Drills

0,3

0,4 0,2 0

Burr (mm)

SDM

Competitor A

Competitor B

0,20

0,24

0,77

SDM

Competitor A

Competitor B

K13

SumiDrill Power Series

SDM Type

Recommended Cutting Conditions

ISO 513

Work Material

Type/ Structure free cutting steel construction steel Pcase-hardened steel heat-treatable steel spring steel

Carbon steel Cast steel

SDM_____U_HAK PCX70 HardRm ness N/mm2 HB30

Fitness

Material Group Ø 3,0–6,0 mm Feed rate (mm/rev)

vc=m/min

Ø 6,1–10,0 mm vc=m/min

Feed rate (mm/rev)

Ø 10,1–16,0 mm Feed rate (mm/rev)

vc=m/min

420

125

 80 – 100 – 120 0,08– 0,11 –0,14

80– 100 –120

0,10– 0,15 –0,20

80– 100 –120 0,20– 0,25 – 0,30

650

190

 80 – 100 – 120 0,08– 0,11 –0,14

80– 100 –120

0,10– 0,15 –0,20

80– 100 –120 0,20– 0,25 – 0,30

850

250

 80 – 100 – 120 0,08– 0,11 –0,14

80– 100 –120

0,10– 0,15 –0,20

80– 100 –120 0,20– 0,25 – 0,30

750

270

 40 – 60 – 100 0,08– 0,10 –0,12

40– 60 –100

0,10– 0,12 –0,16

40– 60 –100

180

 80 – 100 – 120 0,08– 0,11 –0,14

80– 100 –120

0,10– 0,15 –0,20

80– 100 –120 0,20– 0,25 – 0,30

275

 40 – 60 – 100 0,08– 0,10 –0,12

40– 60 –100

0,10– 0,12 –0,16

40– 60 –100

0,15– 0,17 – 0,20

200  40 – 60 – 100 0,08– 0,10 –0,12

40– 60 –100

0,10– 0,12 –0,16

40– 60 –100

0,15– 0,17 – 0,20

1000 300 P

600

Low alloy steel Cast steel

High alloy steel / Cast steel

case-hardened steel heat-treatable steel 930 bearing steel 1000 nitriding steel cold work steel 1200 tool steel hot work steel martensitic/ferritic

680

Stainless steel Cast steel

325

680

200

Cast iron GGG

40– 60 –100

0,10– 0,14 –0,18

40– 60 –100

0,15– 0,20 – 0,25

0,08– 0,10 –0,12

30– 50 –80

0,10– 0,14 –0,18

30– 50 –80

0,15– 0,20 – 0,25

240

◉

30 – 50 – 80

0,08– 0,10 –0,12

30– 50 –80

0,10– 0,14 –0,18

30– 50 –80

0,15– 0,20 – 0,25

austenitic

600

180

◉

40 – 60 – 100 0,08– 0,10 –0,12

40– 60 –100

0,10– 0,14 –0,18

40– 60 –100

0,15– 0,20 – 0,25

> 200 ◉

30 – 50 – 80

0,08– 0,10 –0,12

30– 50 –80

0,10– 0,14 –0,18

30– 50 –80

0,15– 0,20 – 0,25

◉

30 – 45 – 70

0,08– 0,10 –0,12

30– 45 –70

0,10– 0,14 –0,18

30– 45 –70

0,15– 0,20 – 0,25

Precipation hardened

≤ 450 ◉

30 – 45 – 70

0,08– 0,10 –0,12

30– 45 –70

0,10– 0,14 –0,18

30– 45 –70

0,15– 0,20 – 0,25

ferritic/pearlitic

180

pearlitic

260

740

230

ferritic

160

pearlitic

250

Heat resisting alloys

Fe-based



20 – 30 – 40

0,06– 0,08 –0,10

20– 30 –40

0,08– 0,10 –0,12

20– 30 –40

0,10– 0,12 – 0,15

Ni / Co-based



20 – 30 – 40

0,06– 0,08 –0,10

20– 30 –40

0,08– 0,10 –0,12

20– 30 –40

0,10– 0,12 – 0,15

Titanium Titanium alloys

pure Titanium



20 – 30 – 40

0,06– 0,08 –0,10

20– 30 –40

0,08– 0,10 –0,12

20– 30 –40

0,10– 0,12 – 0,15

Ti-Basis

430

pure aluminium

Aluminium

40 – 60 – 100 0,08– 0,10 –0,12 30 – 50 – 80

820

Duplex

Cast iron GG

◉

> 200 ◉

martensitic

austenitic

350

1100

martensitic/ferritic

300

wrought alloys Si ≤ 12%

Aluminium Cast alloys

Si ≥ 12% Al - Mg alloys

Zinc die-cast

Zn alloys

Multi-Drills

Copper

Copper alloys

Brass Bronze 45 HRC

H Hardened steel

55 HRC 60 HRC > 60 HRC ◉ Preferred choice

SDM-Identification

SDM 0800 U 3 HAK PCX70 SumiDrill M (ISO-Code)

Grade

Drill Diameter 8,0 mm U: Universal

K14

l = Euro stock q = Delivery on request

DIN 6535 Form HAK Drilling Depth 3D/5D

 Possible

SumiDrill Power Series

SDM Type DMMh6

DCm7

140°

Solid Carbide Drill with Internal Coolant Supply, Ø 3,0–7,5 mm, 3D / 5D

LCF

Grade: PCX70 Helix angle: 30°

OAL

DC (mm)

Cat. No. (L/D) 3/5 SDM 0300 U □ HAK SDM 0310 U □ HAK SDM 0320 U □ HAK SDM 0325 U □ HAK SDM 0330 U □ HAK SDM 0340 U □ HAK SDM 0350 U □ HAK SDM 0360 U □ HAK SDM 0370 U □ HAK SDM 0380 U □ HAK SDM 0390 U □ HAK SDM 0400 U □ HAK SDM 0410 U □ HAK SDM 0420 U □ HAK SDM 0430 U □ HAK SDM 0440 U □ HAK SDM 0450 U □ HAK SDM 0460 U □ HAK SDM 0465 U □ HAK SDM 0470 U □ HAK SDM 0480 U □ HAK SDM 0490 U □ HAK SDM 0500 U □ HAK SDM 0510 U □ HAK SDM 0520 U □ HAK SDM 0530 U □ HAK SDM 0540 U □ HAK SDM 0550 U □ HAK SDM 0555 U □ HAK SDM 0560 U □ HAK SDM 0570 U □ HAK SDM 0580 U □ HAK SDM 0590 U □ HAK SDM 0600 U □ HAK SDM 0610 U □ HAK SDM 0620 U □ HAK SDM 0630 U □ HAK SDM 0640 U □ HAK SDM 0650 U □ HAK SDM 0660 U □ HAK SDM 0670 U □ HAK SDM 0680 U □ HAK SDM 0690 U □ HAK SDM 0700 U □ HAK SDM 0710 U □ HAK SDM 0720 U □ HAK SDM 0730 U □ HAK SDM 0740 U □ HAK SDM 0750 U □ HAK

3D Type Stock

5D Type

Dimensions (mm)

OAL

LCF

l l l

Dimensions (mm)

OAL

LCF

l l l

l l l l l l l l l l l l l l

Stock

l l l l l l l l l l l l l l

l l l l l l l l l

l l l l l l l l l l l l l l l l l l l l

31 79

Multi-Drills

3,0 3,1 3,2 3,25 3,3 3,4 3,5 3,6 3,7 3,8 3,9 4,0 4,1 4,2 4,3 4,4 4,5 4,6 4,65 4,7 4,8 4,9 5,0 5,1 5,2 5,3 5,4 5,5 5,55 5,6 5,7 5,8 5,9 6,0 6,1 6,2 6,3 6,4 6,5 6,6 6,7 6,8 6,9 7,0 7,1 7,2 7,3 7,4 7,5

DMM (mm)

K15

SumiDrill Power Series

SDM Type

DMMh6

DCm7

140°

Solid Carbide Drill with Internal Coolant Supply, Ø 7,6–12,0 mm, 3D / 5D

LCF

Grade: PCX70 Helix angle: 30°

OAL

Multi-Drills

DC (mm)

K16

DMM (mm)

l = Euro stock q = Delivery on request

Cat. No. (L/D) 3/5 SDM 0760 U □ HAK SDM 0770 U □ HAK SDM 0780 U □ HAK SDM 0790 U □ HAK SDM 0800 U □ HAK SDM 0810 U □ HAK SDM 0820 U □ HAK SDM 0830 U □ HAK SDM 0840 U □ HAK SDM 0850 U □ HAK SDM 0860 U □ HAK SDM 0870 U □ HAK SDM 0880 U □ HAK SDM 0890 U □ HAK SDM 0900 U □ HAK SDM 0910 U □ HAK SDM 0920 U □ HAK SDM 0925 U □ HAK SDM 0930 U □ HAK SDM 0940 U □ HAK SDM 0950 U □ HAK SDM 0960 U □ HAK SDM 0970 U □ HAK SDM 0980 U □ HAK SDM 0990 U □ HAK SDM 1000 U □ HAK SDM 1010 U □ HAK SDM 1020 U □ HAK SDM 1030 U □ HAK SDM 1040 U □ HAK SDM 1050 U □ HAK SDM 1060 U □ HAK SDM 1070 U □ HAK SDM 1080 U □ HAK SDM 1090 U □ HAK SDM 1100 U □ HAK SDM 1110 U □ HAK SDM 1120 U □ HAK SDM 1130 U □ HAK SDM 1140 U □ HAK SDM 1150 U □ HAK SDM 1160 U □ HAK SDM 1170 U □ HAK SDM 1180 U □ HAK SDM 1190 U □ HAK SDM 1200 U □ HAK

3D Type Stock

l l l l l l l l l l l l l l l l l

5D Type

Dimensions (mm)

OAL

LCF

Stock

l l l l l l l l l l l l l l l l l

l l l l l l l l l l l l l l l l l l l l l l l l l l l l

102

Dimensions (mm)

OAL

LCF

103

118

SumiDrill Power Series

SDM Type DMMh6

DCm7

140°

Solid Carbide Drill with Internal Coolant Supply, Ø 12,0–16,0 mm, 3D / 5D

LCF

Grade: PCX70 Helix angle: 30°

OAL

DC (mm)

Cat. No. (L/D) 3/5 SDM 1210 U □ HAK SDM 1220 U □ HAK SDM 1230 U □ HAK SDM 1240 U □ HAK SDM 1250 U □ HAK SDM 1260 U □ HAK SDM 1270 U □ HAK SDM 1280 U □ HAK SDM 1290 U □ HAK SDM 1300 U □ HAK SDM 1310 U □ HAK SDM 1320 U □ HAK SDM 1330 U □ HAK SDM 1340 U □ HAK SDM 1350 U □ HAK SDM 1360 U □ HAK SDM 1370 U □ HAK SDM 1380 U □ HAK SDM 1390 U □ HAK SDM 1400 U □ HAK SDM 1410 U □ HAK SDM 1420 U □ HAK SDM 1430 U □ HAK SDM 1440 U □ HAK SDM 1450 U □ HAK SDM 1460 U □ HAK SDM 1470 U □ HAK SDM 1480 U □ HAK SDM 1490 U □ HAK SDM 1500 U □ HAK SDM 1510 U □ HAK SDM 1520 U □ HAK SDM 1530 U □ HAK SDM 1540 U □ HAK SDM 1550 U □ HAK SDM 1560 U □ HAK SDM 1570 U □ HAK SDM 1580 U □ HAK SDM 1590 U □ HAK SDM 1600 U □ HAK

3D Type Stock

5D Type

Dimensions (mm)

OAL

LCF

Stock

107

115

Dimensions (mm)

OAL

LCF

124

133

Multi-Drills

12,1 12,2 12,3 12,4 12,5 12,6 12,7 12,8 12,9 13,0 13,1 13,2 13,3 13,4 13,5 13,6 13,7 13,8 13,9 14,0 14,1 14,2 14,3 14,4 14,5 14,6 14,7 14,8 14,9 15,0 15,1 15,2 15,3 15,4 15,5 15,6 15,7 15,8 15,9 16,0

DMM (mm)

K17

Drill Coating

DEX Coating General Features

l Sumitomo Electric Hardmetal‘s next-generation drill coating utilises nano-coating technology to provide more than double the tool life of conventional coatings. l Silicon and chrome improve usure, heat, and adhesion resistance.

Characteristics

l Characteristics of Films

World‘s first combined super multi-layered coating is made from alternate layers of super multilayered substrates.

Coating Hardness (GPa)

l New super multi-layered structure offers significantly improved chip resistance (coating strength).

l Coating Design

TiAlCr Super multi-Layer coating TiSi Super multi-Layer coating

DEX Coat Application Examples

DEX (TiAlCr/TiSi) 50 40

TiSiN TiAlN

TiCN

TiN 〜〜 Poor ^ Chipping Resistance a Good

l MultiDrill GS Type Drilling Examples

Multi-Drills

Comparison of Usure Resistance

Comparison of Adhesion Resistance

Edge Usure Comparison for 70 m Drilling

Edge Usure Comparison for 100 m Drilling

Shoulder and rake face feature improved usure resistance enabling long tool life.

Offers significantly improved fracture resistance to counter problems caused by shoulder and flute adhesion in soft steel drilling.

DEX Coating MultiDrill GS Type

Concurrent A Dril

Competitor B Dril

GS Type MultiDrill with DEX Coating Company A’s drill

Tool: Work Material: Cutting Conditions:

Drilling Length

100

120 (m)

MDW 0800 GS4 C50 (HB200) vc = 70 m/min, f = 0,25 mm/rev, ap = 32 mm External coolant (Water soluble)

l Long MultiDrill XHT Type Drilling Examples

DEX Coating

Conventional Coating

Tool: Work Material: Cutting Conditions:

K18

MDW 0497 XHT20 (Ø 4,97 L/D = 29) 42CrMo4 (HB275) Crank Shaft vc= 70 m/min, f = 0,23 mm/rev, ap = 75 mm MQL

100

120

Drilling Length

140

160

180 (m)

MDW 0600 GS4 15CrMo5 (HB120) vc = 60 m/min, f = 0,18 mm/rev, ap = 18 mm External coolant (Water soluble)

l MultiDrill SMD Type Drilling Examples Offers longer tool life with SEC MultiDrills as well.

Number of holes

Reduced margin usure during deep hole MQL drilling increases number of regrinds.

Tool: Work Material: Cutting Conditions:

Able to continue

Breakage

1.400 1.200 1.000 800 600 400 200 0

Tool: Work Material: Cutting Conditions:

1.150

1,4x Life! 800

DEX Coating

Conventional Coating

SMDH 210 M (Ø 21,0) 36Mn5 (HB350) Construction Mashine Componemt vc = 60 m/min, f = 0,25 mm/rev, ap = 25 mm Water soluble Coolant

SUPER MULTI-DRILLs

Excellent Chip Evacuation and Stable Long Life

GS Type

General Features

Super MultiDrill GS types are solid carbide drills that employ a new flute design and wide chip pocket to achieve excellent chip management and evacuation. DEX coating enables stable and long tool life over a wide range of work materials and applications.

Series

l Long tool life New cutting edge design and special DEX coating provide long tool life with a wide variety of work materials. l Stable chip evacuation New flute shape significantly improves chip management and evacuation. l Quiet cutting and stable cutting resistance Stable drilling with little wobble even in small machine applications. l Environmentally-friendly Compatible with the MQL (Minimum Quantity Lubrication) system.

Coolant Supply

Diameter Range (mm)

Type

MDW  GS2

External (GS Type)

–2

Ø 0,8 – 16,0

MDW  GS4

Performance

Hole Depth (L/D)

–4

Chip Management MDW … GS

Performance Comparison MDW … GS

Conventional Type

Increase near end of hole

Thrust

(N)

1.800 1.400

Torque

Cutting Resistance

1.000 600 0

Hole Entrance

Hole Exit

Hole Entrance

XY Force

Hole Entrance

Hole Exit

Vibration Amplitude

Hole Exit

Hole Entrance

Hole Exit

GS type provides stable drill behaviour throughout the drilling process. Tool: Work Material: Cutting Conditions:

Application Examples

Automotive Component C43 (HB250) Drill: Cutting Data:

Wear

MDW …GS Competitor A

Drill: Cutting Data:

500 1000 1500 Tool Life (Holes)

Competitor A

Machine Component USt.42-2

MDW 0980 GS2 (Ø 9,8 mm) vc = 70 m/min, f = 0,15 mm/rev ap = 7 mm External Coolant (Water Soluble) Wear

MDW …GS

Fracture l

MDW 0800 GS4 C50 (HB200) vc = 80 m/min, f = 0,25 mm/rev, ap = 24 mm External Coolant (Water Soluble)

Boron Steel Machine Component (HRC30)

MDW 0970 GS4 (Ø 9,7 mm) vc = 80 m/min, f = 0,25 mm/rev ap = 25 mm External Coolant (Water Soluble)

Multi-Drills

(N) 200 150 100 50 0 -50 -100 -150 -200

Large Vibration Amplitude

Characteristics and Applications

Wear l

1000 2000 3000 Tool Life (Holes)

Drill: Cutting Data:

MDW 0800 GS4 (Ø 8,0 mm) vc = 80 m/min, f = 0,25 mm/rev ap =25 mm Internal Coolant (Water Soluble) Wear

MDW …GS Competitor A

Adhesion l

20 40 Tool Life (m)

K19

GS Type SUPER MULTI-DRILLs

MDW … GS Type Without Coolant Holes (2D/4D)

”Super Multi-Layer” DEX (TiAlCr/TiSi) Coated Solid Carbide Drills

Helix angle: 30° l1 = Effective drilling length

l Diameter Ø 2,0–6,0 mm Dimensions DC ød

Short Type (2D) Stock

Cat. No. 2, 4

2,0 3,0 MDW 0200 GS£

Multi-Drills

(mm)

2,1 MDW 0210 GS£ 2,2 MDW 0220 GS£ 2,3 MDW 0230 GS£ 2,4 MDW 0240 GS£ 2,5 MDW 0250 GS£ 3,0 2,6 MDW 0260 GS£ 2,7 MDW 0270 GS£ 2,8 MDW 0280 GS£ 2,9 MDW 0290 GS£ 3,0 MDW 0300 GS£ 3,1 MDW 0310 GS£ 3,2 MDW 0320 GS£ 3,3 MDW 0330 GS£ 3,4 MDW 0340 GS£ 3,5 MDW 0350 GS£ 4,0 3,6 MDW 0360 GS£ 3,7 MDW 0370 GS£ 3,8 MDW 0380 GS£ 3,9 MDW 0390 GS£ 4,0 MDW 0400 GS£ 4,1 MDW 0410 GS£ 4,2 MDW 0420 GS£ 4,3 MDW 0430 GS£ 4,4 MDW 0440 GS£ 4,5 MDW 0450 GS£ 5,0 4,6 MDW 0460 GS£ 4,7 MDW 0470 GS£ 4,8 MDW 0480 GS£ 4,9 MDW 0490 GS£ 5,0 MDW 0500 GS£ 5,1 MDW 0510 GS£ 5,2 MDW 0520 GS£ 5,3 MDW 0530 GS£ 5,4 MDW 0540 GS£ 5,5 MDW 0550 GS£ 6,0 5,6 MDW 0560 GS£ 5,7 MDW 0570 GS£ 5,8 MDW 0580 GS£ 5,9 MDW 0590 GS£ 6,0 MDW 0600 GS£

2 l m m m m l l m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m

Long Type (4D)

Dimensions

Stock

45,4

l1 l2 6,0

8,4 m

7,3 10,5

45,6 9,8 13,6

15,5 19,7

54,8 17,0 21,8

18,5 23,9

62,0 20,0 26,0

19,5 26,1

66,2 21,0 28,2

m m m l m l m m m m m m m m m m m m m m m m m m m m m m m m m m m m l m m m m m

Dimensions

l1 l2

49,4 13,0 15,4

14,5 17,5

49,6 16,0 19,6

20,5 24,7

60,8 23,0 27,8

25,5 31,9

77,0 33,0 39,0

33,5 40,1

82,2 35,0 42,2

l Diameter Ø 6,1–10,0 mm Dimensions DC ød

Cat. No.

2, 4 6,1 MDW 0610 GS£ 6,2 MDW 0620 GS£ 6,3 MDW 0630 GS£ 6,4 MDW 0640 GS£ 6,5 MDW 0650 GS£ 7,0 6,6 MDW 0660 GS£ 6,7 MDW 0670 GS£ 6,8 MDW 0680 GS£ 6,9 MDW 0690 GS£ 7,0 MDW 0700 GS£ 7,1 MDW 0710 GS£ 7,2 MDW 0720 GS£ 7,3 MDW 0730 GS£ 7,4 MDW 0740 GS£ 7,5 MDW 0750 GS£ 8,0 7,6 MDW 0760 GS£ 7,7 MDW 0770 GS£ 7,8 MDW 0780 GS£ 7,9 MDW 0790 GS£ 8,0 MDW 0800 GS£ 8,1 MDW 0810 GS£ 8,2 MDW 0820 GS£ 8,3 MDW 0830 GS£ 8,4 MDW 0840 GS£ 8,5 MDW 0850 GS£ 9,0 8,6 MDW 0860 GS£ 8,7 MDW 0870 GS£ 8,8 MDW 0880 GS£ 8,9 MDW 0890 GS£ 9,0 MDW 0900 GS£ 9,1 MDW 0910 GS£ 9,2 MDW 0920 GS£ 9,3 MDW 0930 GS£ 9,4 MDW 0940 GS£ 9,5 MDW 0950 GS£ 10,0 9,6 MDW 0960 GS£ 9,7 MDW 0970 GS£ 9,8 MDW 0980 GS£ 9,9 MDW 0990 GS£ 10,0 MDW 1000 GS£

Recommended Cutting Conditions for Multi-Drills GS Type Diameter (mm) –Ø 3 –Ø 5 –Ø 10 –Ø 16

K20

vc f vc f vc f vc f

Soft Steels General Steels Stainless Steels Ductile Grey (–200 HB) (–300 HB) (–200 HB) Cast Irons Cast Irons 30–50–70 30–45–60 10–30–40 40–70–90 35–55–75 0,12–0,20 0,10–0,20 0,06–0,12 0,15–0,30 0,12–0,20 40–70–100 40–60–80 15–40–55 40–70–90 40–60–80 0,15–0,25 0,15–0,25 0,08–0,15 0,15–0,30 0,15–0,25 50–80–130 50–70–110 15–45–60 50–80–120 50–70–100 0,20–0,35 0,20–0,35 0,10–0,20 0,20–0,35 0,20–0,35 60–90–140 60–80–120 20–50–60 60–90–120 50–70–100 0,25–0,35 0,25–0,35 0,10–0,20 0,25–0,35 0,25–0,35 ( v c : Cutting Speed (m/min), f : Feed Rate (mm/rev)) (Min – Standard – Max)

l = Euro stock = Japan stock

(mm)

Short Type (2D) Stock

2 m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m

Dimensions

l1 l2 24,5 32,3

74,5 26,1 34,5

25,6 34,6

79,7 28,1 37,7

27,4 37,8

83,9 29,1 39,9

28,6 40,0

89,0 30,0 42,0

Long Type (4D) Stock

Dimensions

l1 l2

m m m 35,5 43,3 m m 84,3 m m m 36,1 44,5 m m m m m 37,6 46,6 m m 91,7 m m m 40,1 49,7 m l m m m 34,4 54,8 m m 99,9 m m m 46,1 56,9 m m m m m 48,6 60,0 m m 107,0 m m m 50,0 62,0 m m

GS Type SUPER MULTI-DRILLs

MDW … GS Type GS Type for General Purpose Drilling of Steels GS Type

Grade:

l Diameter Ø 10,1–13,0 mm Dimensions DC ød (mm)

Short Type (2D) Cat. No.

2, 4 10,1 MDW 1010 GS£ 10,2 MDW 1020 GS£ 10,3 MDW 1030 GS£ 10,4 MDW 1040 GS£ 10,5 MDW 1050 GS£ 11,0 10,6 MDW 1060 GS£ 10,7 MDW 1070 GS£ 10,8 MDW 1080 GS£ 10,9 MDW 1090 GS£ 11,0 MDW 1100 GS£ 11,1 MDW 1110 GS£ 11,2 MDW 1120 GS£ 11,3 MDW 1130 GS£ 11,4 MDW 1140 GS£ 11,5 MDW 1150 GS£ 12,0 11,6 MDW 1160 GS£ 11,7 MDW 1170 GS£ 11,8 MDW 1180 GS£ 11,9 MDW 1190 GS£ 12,0 MDW 1200 GS£ 12,1 MDW 1210 GS£ 12,2 MDW 1220 GS£ 12,3 MDW 1230 GS£ 12,4 MDW 1240 GS£ 12,5 MDW 1250 GS£ 13,0 12,6 MDW 1260 GS£ 12,7 MDW 1270 GS£ 12,8 MDW 1280 GS£ 12,9 MDW 1290 GS£ 13,0 MDW 1300 GS£

(mm)

Long Type (4D)

Stock

Dimensions

Stock

Dimensions

l1 l2

m m m m m 30,6 43,2 m 55,6 68,2 m m m m 95,3 116,2 m m m m m 34,1 47,3 m 57,1 70,3 m m m m m m m m m 33,6 47,4 m 59,6 73,4 m m m m 102,5 123,5 m m m m m 35,1 49,5 m 61,1 75,5 m m m m m m m m m 34,6 49,6 m 63,6 78,6 m m m m 102,7 139,7 m m m m m 36,1 51,7 m 65,1 80,7 m m m m

ACX70

l Diameter Ø 13,1–16,0 mm Dimensions DC ød (mm)

Short Type (2D) Cat. No.

2, 4 13,1 MDW 1310 GS£ 13,2 MDW 1320 GS£ 13,3 MDW 1330 GS£ 13,4 MDW 1340 GS£ 13,5 MDW 1350 GS£ 14,0 13,6 MDW 1360 GS£ 13,7 MDW 1370 GS£ 13,8 MDW 1380 GS£ 13,9 MDW 1390 GS£ 14,0 MDW 1400 GS£ 14,1 MDW 1410 GS£ 14,2 MDW 1420 GS£ 14,3 MDW 1430 GS£ 14,4 MDW 1440 GS£ 14,5 MDW 1450 GS£ 15,0 14,6 MDW 1460 GS£ 14,7 MDW 1470 GS£ 14,8 MDW 1480 GS£ 14,9 MDW 1490 GS£ 15,0 MDW 1500 GS£ 15,1 MDW 1510 GS£ 15,2 MDW 1520 GS£ 15,3 MDW 1530 GS£ 15,4 MDW 1540 GS£ 15,5 MDW 1550 GS£ 16,0 15,6 MDW 1560 GS£ 15,7 MDW 1570 GS£ 15,8 MDW 1580 GS£ 15,9 MDW 1590 GS£ 16,0 MDW 1600 GS£

(mm)

Long Type (4D)

Stock

Dimensions

Stock

Dimensions

l1 l2

m m m m m 36,6 52,8 m 70,2 86,8 m m m m 107,9 149,9 m m m m m 38,1 54,9 m 72,1 88,9 m m m m m m m m m 37,6 55,0 m 74,6 92,0 m m m m 111,1 156,1 m m m m m 38,1 56,1 m 76,1 94,1 m m m m m m m m m 37,6 56,2 m 78,6 97,2 m m m m 115,5 169,3 m m m m m 39,1 58,3 m 80,1 99,3 m m m m

Multi-Drills

How to Order Non-Stock Items will be required minimum order quantity for 6 pcs. Please specify the Cat. No. For example, if the diameter of the drill is 10,2 mm, please indicate as follow.

E.g.,

MDW 1020 GS 2/4,

SUPER MULTI-DRILLs Drill diameter 10,2 mm

ACX70

(Grade)

Drilling depth (The ratio to ØD): –2 / –4 GS type MULTI-DRILLs

K21

K Type SUPER MULTI-DRILLs (DIN)

MDS … SK-HAK Type Short Type

TiAlN Coated Solid Carbide Drills to DIN6537 ( Ø-Tolerance: m7 )

Helix angle: 30° l1 = Effective drilling length Grade: ACW70

Diameter Ø 4,0–8,0 mm Dimensions (mm) øD (mm)

4,0

Shank

ød

4,1 4,2 4,3 4,4 4,5 4,6 4,7 4,8 4,9

5,0 5,1 5,2 5,3 5,4 5,5 5,6 5,7 5,8 5,9

6,0

Multi-Drills

6,1 6,2 6,3 6,4 6,5 6,6 6,7 6,8 6,9

7,0 7,1 7,2 7,3 7,4 7,5 7,6 7,7 7,8 7,9

8,0

Cat. No. MDS 040 SKHAK MDS 041 SKHAK MDS 042 SKHAK MDS 043 SKHAK MDS 044 SKHAK MDS 045 SKHAK MDS 046 SKHAK MDS 047 SKHAK MDS 048 SKHAK MDS 049 SKHAK MDS 050 SKHAK MDS 051 SKHAK MDS 052 SKHAK MDS 053 SKHAK MDS 054 SKHAK MDS 055 SKHAK MDS 056 SKHAK MDS 057 SKHAK MDS 058 SKHAK MDS 059 SKHAK MDS 060 SKHAK MDS 061 SKHAK MDS 062 SKHAK MDS 063 SKHAK MDS 064 SKHAK MDS 065 SKHAK MDS 066 SKHAK MDS 067 SKHAK MDS 068 SKHAK MDS 069 SKHAK MDS 070 SKHAK MDS 071 SKHAK MDS 072 SKHAK MDS 073 SKHAK MDS 074 SKHAK MDS 075 SKHAK MDS 076 SKHAK MDS 077 SKHAK MDS 078 SKHAK MDS 079 SKHAK MDS 080 SKHAK

Diameter Ø 8,1–12,0 mm DIN 6537 K (Short Type)

Dimensions (mm)

Stock

Dimensions (mm)

SK-HAK

øD (mm)

l r l r r l r r r r l l r r r l r r r r l r r r r l r r l r l r r r r l r r r r l

66 17 24

8,1 8,2 8,3 8,4 8,5 8,6 8,7 8,8 8,9

9,0

66 20 28

79 24 34

79 29 41

9,1 9,2 9,3 9,4 9,5 9,6 9,7 9,8 9,9

Shank ød

10,0 10,1 10,2 10,3 10,4 10,5 10,6 10,7 10,8 10,9

11,0 11,1 11,2 11,3 11,4 11,5 11,6 11,7 11,8 11,9

12,0

DIN 6537 K (Short Type) Cat. No.

MDS 081 SKHAK MDS 082 SKHAK MDS 083 SKHAK MDS 084 SKHAK MDS 085 SKHAK MDS 086 SKHAK MDS 087 SKHAK MDS 088 SKHAK MDS 089 SKHAK MDS 090 SKHAK 40 MDS 091 SKHAK MDS 092 SKHAK MDS 093 SKHAK MDS 094 SKHAK MDS 095 SKHAK MDS 096 SKHAK MDS 097 SKHAK MDS 098 SKHAK MDS 099 SKHAK MDS 100 SKHAK MDS 101 SKHAK MDS 102 SKHAK MDS 103 SKHAK MDS 104 SKHAK MDS 105 SKHAK MDS 106 SKHAK MDS 107 SKHAK MDS 108 SKHAK MDS 109 SKHAK MDS 110 SKHAK 45 MDS 111 SKHAK MDS 112 SKHAK MDS 113 SKHAK MDS 114 SKHAK MDS 115 SKHAK MDS 116 SKHAK MDS 117 SKHAK MDS 118 SKHAK MDS 119 SKHAK MDS 120 SKHAK

Stock

Dimensions (mm)

SK-HAK

r r r r l r r r r l r r r r l r r r r l r r r r l r r r r l r r r r l r r r r l

89 35 47

102 40 55

Recommended Cutting Conditions for K-HAK Type Multi-Drills

Diameter (mm) –Ø 5 –Ø 10 –Ø 16 –Ø 20

K22

vc f vc f vc f vc f

Steels (<200 HB) 50–80–120 0,15–0,25 50–120–140 0,20–0,35 90–140–170 0,25–0,35 100–150–180 0,30–0,40

Steels (200–300 HB) 50–75–100 0,15–0,25 70–110–140 0,20–0,35 80–120–150 0,25–0,35 80–130–160 0,25–0,40

l = Euro stock q = Delivery on request

Alloy Steels (>200 HB) 40–65–80 0,10–0,20 40–70–80 0,10–0,25 40–80–100 0,15–0,30 50–90–120 0,15–0,30

Ductile Hardened Steels Stainless Steels Titanium Alloys Inconel Grey Cast Irons (45 HRC) (<200 HB) (Ti-6Al-4V) (Inconel 718) Cast Irons 20–35–50 30–45–60 40–60–100 80–100–120 20–30–40 10–20–30 0,08–0,10 0,10–0,20 0,15–0,25 0,15–0,30 0,08–0,10 0,05–0,08 30–40–60 50–70–90 70–90–120 100–130–140 25–30–40 15–25–30 0,10–0,15 0,10–0,25 0,20–0,35 0,20–0,35 0,08–0,12 0,08–0,10 30–45–60 50–80–110 80–100–130 100–150–160 25–35–40 20–30–35 0,12–0,20 0,15–0,30 0,25–0,35 0,25–0,40 0,10–0,15 0,08–0,10 30–45–60 50–80–110 80–110–140 100–150–160 25–35–40 20–30–35 0,15–0,25 0,15–0,30 0,25–0,40 0,25–0,40 0,10–0,15 0,08–0,10 ( v c : Cutting Speed (m/min), f : Feed Rate (mm/rev)) (Min – Standard – Max)

K Type SUPER MULTI-DRILLs (DIN)

MDS … MK-HAK Type Long Type

TiAlN Coated Solid Carbide Drills to DIN6537 ( Ø-Tolerance: m7 )

Helix angle: 30° l1 = Effective drilling length Grade: ACW70

Diameter Ø 4,0–8,0 mm Dimensions (mm) øD (mm)

4,0 4,1 4,2 4,3 4,4 4,5 4,6 4,7 4,8 4,9

5,0 5,1 5,2 5,3 5,4 5,5 5,6 5,7 5,8 5,9

6,0 6,1 6,2 6,3 6,4 6,5 6,6 6,7 6,8 6,9

8,0

MDS 040 MKHAK MDS 041 MKHAK MDS 042 MKHAK MDS 043 MKHAK MDS 044 MKHAK MDS 045 MKHAK MDS 046 MKHAK MDS 047 MKHAK MDS 048 MKHAK MDS 049 MKHAK MDS 050 MKHAK MDS 051 MKHAK MDS 052 MKHAK MDS 053 MKHAK MDS 054 MKHAK MDS 055 MKHAK MDS 056 MKHAK MDS 057 MKHAK MDS 058 MKHAK MDS 059 MKHAK MDS 060 MKHAK MDS 061 MKHAK MDS 062 MKHAK MDS 063 MKHAK MDS 064 MKHAK MDS 065 MKHAK MDS 066 MKHAK MDS 067 MKHAK MDS 068 MKHAK MDS 069 MKHAK MDS 070 MKHAK MDS 071 MKHAK MDS 072 MKHAK MDS 073 MKHAK MDS 074 MKHAK MDS 075 MKHAK MDS 076 MKHAK MDS 077 MKHAK MDS 078 MKHAK MDS 079 MKHAK MDS 080 MKHAK

DIN 6537 L (Long Type)

Dimensions (mm)

Stock

Dimensions (mm)

MK-HAK

øD (mm)

l r l r r l r r r r l r r r r l r r r r l r r r r l r r l r l r r r r r r r r r l

74 29

8,1 8,2 8,3 8,4 8,5 8,6 8,7 8,8 8,9

Shank ød

9,0

82 35

91 43

9,1 9,2 9,3 9,4 9,5 9,6 9,7 9,8 9,9

10,0 10,1 10,2 10,3 10,4 10,5 10,6 10,7 10,8 10,9

11,0 11,1 11,2 11,3 11,4 11,5 11,6 11,7 11,8 11,9

12,0

DIN 6537 L (Long Type) Cat. No.

MDS 081 MKHAK MDS 082 MKHAK MDS 083 MKHAK MDS 084 MKHAK MDS 085 MKHAK MDS 086 MKHAK MDS 087 MKHAK MDS 088 MKHAK MDS 089 MKHAK MDS 090 MKHAK 40 MDS 091 MKHAK MDS 092 MKHAK MDS 093 MKHAK MDS 094 MKHAK MDS 095 MKHAK MDS 096 MKHAK MDS 097 MKHAK MDS 098 MKHAK MDS 099 MKHAK MDS 100 MKHAK MDS 101 MKHAK MDS 102 MKHAK MDS 103 MKHAK MDS 104 MKHAK MDS 105 MKHAK MDS 106 MKHAK MDS 107 MKHAK MDS 108 MKHAK MDS 109 MKHAK MDS 110 MKHAK 45 MDS 111 MKHAK MDS 112 MKHAK MDS 113 MKHAK MDS 114 MKHAK MDS 115 MKHAK MDS 116 MKHAK MDS 117 MKHAK MDS 118 MKHAK MDS 119 MKHAK MDS 120 MKHAK

Stock

Dimensions (mm)

MK-HAK

r r r r l r r r r l r r r r l r r r r l r l r r l r r r r l r r r r l r r r r l

103 49

118 56

Multi-Drills

7,0 7,1 7,2 7,3 7,4 7,5 7,6 7,7 7,8 7,9

Cat. No.

Shank ød

Diameter Ø 8,1–12,0 mm

(Grade)

How to Order Non-Stock Items will be required minimum order quantity for 6 pcs. Please specify the Cat. No. For example, if the diameter of the drill is 10,2 mm, please indicate as follow.

E.g.,

MDS 102 M K-HAK ,

MultiDrill Solid type Drill diameter 10,2 mm

ACW70

Cylindrical shank and spiral coolant holes to: DIN6535 Form HAK S : 3–3,5 D M : –5 D

K23

Flat MultiDrill

Coated Carbide Drills for Spot Facing

MDF Type

General Features The flat MultiDrill MDF type is a solid carbide drill that can be used for various purposes including high-efficiency spot facing and drilling in inclined and curved surfaces.

Advantages

Can be used in a variety of drilling applications thanks to its point angle of 180° Applicable to high-efficiency spot facing, drilling in non-horizontal surfaces such as inclined and cylindrical surfaces and interrupted drilling. It also reduces burrs at hole exits.

Improves drilling stability by ensuring web thickness.

Improved machining stability Achieves high rigidity by employing RS THINNING, which ensures web thickness on the bottom face. Excellent chip evacuation performance Achieves excellent chip evacuation thanks to its wide chip pocket and high-quality rake face shape. Excellent cutting edge strength Achieves excellent cutting edge strength thanks to optimized cutting edge design.

THINNING

Expanded lineup of long type An expanded lineup of long type drills with diameters between Ø 3,0 and Ø 20,0 mm that are capable of drilling with an overhang length up to L/D = 10. Expanded lineup of types with oil hole Supports internal coolant. For deeper drilling (3D, 5D).

Reduction of Burrs at Hole Exit MDF

Conventional general purpose drill

Multi-Drills

Burrs at hole exit

Work Material: 15CrMo5 Drill: MDF0500S2D (Ø 5,0 mm, 2D) Cutting Conditions: vc = 65 m/min, f = 0,12 mm/rev H = 10 mm, 150 holes, wet Equipment: Vertical machining center Reduces exit burrs by more than half compared to general-purpose drills

Burr height: 0,44 mm Conventional general type

Applications

High-efficient spot facing

Hole expansion drilling

MDF

Cross drilling

K24

Burr height: 0,18 mm Flat MultiDrill MDF type

Conventional general purpose drill

Pre-tap hole drilling in thin sheets

Drilling in non-horizontal surfaces (such as inclined and cylindrical) Long Type

Deep spot facing

Interrupted drilling Long Type

Avoiding interference with work materials

Flat MultiDrill

Coated Carbide Drills for Spot Facing

MDF Type

Long Type (L2D)

For flat base drilling in long overhang conditions, hole expansion, burr prevention. For deep flat base drilling and to avoid interference with workpiece. Drilling that uses the long shank type requires a guide hole of the same diameter or a centering hole larger than the tool diameter. Two types

ØDC < 6 mm

Stepped Shank Products

ØDC ≥ 6 mm

Relief Shank Products

With Oil Hole (H3D Type / H5D Type) Support for internal coolant allows for deeper flat hole drilling. Drilling that uses oil hole L/D = 5 requires a guide hole of the same diameter or a centering hole larger than the tool diameter.

Deep Spot Facing Able to Continue

1500 holes

Competit. Product 1247holes 0

500

Breakage

1000

1500

0,5

Tool: MDF0600H5D Work Material: C50, Ø 6 mm Cutting Conditions: vc = 140 m/min, f = 0,15 mm/rev H = 30 mm (5D) Internal Coolant Overhang 45 mm Prepared Hole 3 mm (0,5D)

Hole Oversize (mm)

MDF

Long Overhang Spot Facing Tool: MDF0600H3D Work Material: C50, Cutting Conditions: vc = 90 m/min, f = 0,1 mm/rev H = 18mm (3D) Internal Coolant Overhang 35 mm

0,4 0,3 0,2 0,1

Inclined Surface Drilling

MDF

1 Entrance

Competitor`s Product

2 Hole Bottom

Controlling Burrs and Chips when Withdrawn Tool: MDF0500S2D Work Material: 15CrMo5 Cutting Conditions: vc = 65 m/min, f = 0,08 mm/rev H = 10mm External MQL

Tool: MDF1000S2D Work Material: St 42-3 Cutting Conditions: vc = 75 m/min, f = 0,12 mm/rev H = 5mm External MQL

Using Flat Drills, General-Purpose Drills and Endmills Flat Drill MDF Type

Tool

General Purpose Drill GS/HGS Type

Endmill for Spot Facing GSX MILL Slot

Concave Shape (2° - 3° concavitiy)

Nearly Flat

Concave Shape

(Concave Shape)

0-0,5°

Convex Shape 2 - 3°

Multi-Drills

Convex Shape (135°)

Convex Shape (180°)

Hole Bottom Shape

(Cannot be used for prepared hole drilling.)

Drilling in horizontal surfaces Drilling in non-horizontal surfaces



Feed rate approximately half of a general-purpose drill



Optimal

x Feed rate one-fifth or lower of a general-purpose drill



Optimal (within 2D is recommended)

Unusable



Traversing

Unusable



Within 1D, limited to low feed rate

Within 1D, limited to low feed rate Feed rate half or lower of a flat drill

Optimal

Series Application External Internal

Series

Diameter Range (mm)

Hole Depth (L/D)

MDF  S2D

Ø 0,3 – 20,0

≤ 2,0

MDF  L2D

Ø 0,3 – 20,0

≤ 2,0

MDF  H3D

Ø 0,3 – 16,0

≤ 3,0

MDF  H5D

Ø 0,3 – 16,0

≤ 5,0

K25

Flat MultiDrill

MDF S2D Type

MDF Type

Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless- Cast Ductile Aluminium <0,28% >0,28% Steel <45HRC >45HRC Steel Iron Cast Iron Alloy

External Coolant Supply (MDF S2D Type)

ØDsh6

180°

ØDch8

MDF Type

1 2

Diameter Ø 0,3–7,0 mm

Multi-Drills

Diameter ØDc (mm)

K26

0,3* 0,4* 0,5 0,6 0,7 0,8 0,9 1,0 1,1 1,2 1,3 1,4 1,5 1,6 1,7 1,8 1,9 2,0 2,1 2,2 2,3 2,4 2,5 2,6 2,7 2,8 2,9 3,0 3,1 3,2 3,3 3,4 3,5 3,6 3,7 3,8 3,9 4,0 4,1 4,2 4,3 4,4 4,5 4,6 4,7 4,8 4,9 5,0 5,1 5,2 5,3 5,4 5,5 5,6 5,7 5,8 5,9 6,0 6,1 6,2 6,3 6,4 6,5 6,6 6,7 6,8 6,9 7,0

Shank ØDs (mm)

3,0 3,0

3,0

4,0

6,0

8,0

Diameter Ø 7,1–20,0 mm

Cat. No.

Stock

MDF 0030S2D 0040S2D MDF 0050S2D 0060S2D 0070S2D 0080S2D 0090S2D MDF 0100S2D 0110S2D 0120S2D 0130S2D 0140S2D MDF 0150S2D 0160S2D 0170S2D 0180S2D 0190S2D MDF 0200S2D 0210S2D 0220S2D 0230S2D 0240S2D MDF 0250S2D 0260S2D 0270S2D 0280S2D 0290S2D MDF 0300S2D 0310S2D 0320S2D 0330S2D 0340S2D 0350S2D MDF 0360S2D 0370S2D 0380S2D 0390S2D 0400S2D MDF 0410S2D 0420S2D 0430S2D 0440S2D 0450S2D MDF 0460S2D 0470S2D 0480S2D 0490S2D 0500S2D MDF 0510S2D 0520S2D 0530S2D 0540S2D 0550S2D MDF 0560S2D 0570S2D 0580S2D 0590S2D 0600S2D MDF 0610S2D 0620S2D 0630S2D 0640S2D 0650S2D MDF 0660S2D 0670S2D 0680S2D 0690S2D 0700S2D

m m m m m m m

l = Euro stock m = Japan stock

Dimensions (mm) L

40 40

m m m m

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

1,0 1,4 2,0 2,4 2,8 3,2 3,6 4,0 4,4 4,8 5,2 5,6 6,0 6,4 6,8 7,2 7,6 8,0 8,4 8,8 9,2 9,6 10,0 10,4 10,8 11,2 11,6 12,0 12,4 12,8 13,2 13,6 14,0 14,4 14,8 15,2 15,6 16,0 16,4 16,8 17,2 17,6 18,0 18,4 18,8 19,2 19,6 20,0 20,4 20,8 21,2 21,6 22,0 22,4 22,8 23,2 23,6 24,0 24,4 24,8 25,2 25,6 26,0 26,4 26,8 27,2 27,6 28,0

1,3 1,8 2,2 2,6 3,1 3,5 4,0 4,4 4,8 5,3 5,7 6,2 6,6 7,0 7,5 7,9 8,4 8,8 9,2 9,7 10,1 10,6 11,0 11,4 11,9 12,3 12,8 13,2 13,6 14,1 14,5 15,0 15,4 15,8 16,3 16,7 17,2 17,6 18,0 18,5 18,9 19,4 19,8 20,2 20,7 21,1 21,6 22,0 22,4 22,9 23,3 23,8 24,2 24,6 25,1 25,5 26,0 26,4 26,8 27,3 27,7 28,2 28,6 29,0 29,5 29,9 30,4 30,8

Diameter ØDc (mm)

7,1 7,2 7,3 7,4 7,5 7,6 7,7 7,8 7,9 8,0 8,1 8,2 8,3 8,4 8,5 8,6 8,7 8,8 8,9 9,0 9,1 9,2 9,3 9,4 9,5 9,6 9,7 9,8 9,9 10,0 10,1 10,2 10,3 10,4 10,5 10,6 10,7 10,8 10,9 11,0 11,1 11,2 11,3 11,4 11,5 11,6 11,7 11,8 11,9 12,0 12,5 13,0 13,5 14,0 14,5 15,0 15,5 16,0 16,5 17,0 17,5 18,0 18,5 19,0 19,5 20,0

Shank ØDs (mm)

8,0

10,0

12,0

14,0

16,0

18,0

20,0

Cat. No.

Stock

MDF 0710S2D 0720S2D 0730S2D 0740S2D 0750S2D MDF 0760S2D 0770S2D 0780S2D 0790S2D 0800S2D MDF 0810S2D 0820S2D 0830S2D 0840S2D 0850S2D MDF 0860S2D 0870S2D 0880S2D 0890S2D 0900S2D MDF 0910S2D 0920S2D 0930S2D 0940S2D 0950S2D MDF 0960S2D 0970S2D 0980S2D 0990S2D 1000S2D MDF 1010S2D 1020S2D 1030S2D 1040S2D 1050S2D MDF 1060S2D 1070S2D 1080S2D 1090S2D 1100S2D MDF 1110S2D 1120S2D 1130S2D 1140S2D 1150S2D MDF 1160S2D 1170S2D 1180S2D 1190S2D 1200S2D MDF 1250S2D 1300S2D 1350S2D 1400S2D MDF 1450S2D 1500S2D 1550S2D 1600S2D MDF 1650S2D 1700S2D 1750S2D 1800S2D MDF 1850S2D 1900S2D 1950S2D 2000S2D

l l l l l l l l l l

m m m m

Dimensions (mm) L

m m m m

m m

m m m m

m m

m m m m m m m m m m m m m m m m

*RS Thinning is used for ØDc ≥ 0,5mm.

100 110 110 115 125 130 140

28,4 28,8 29,2 29,6 30,0 30,4 30,8 31,2 31,6 32,0 32,4 32,8 33,2 33,6 34,0 34,4 34,8 35,2 35,6 36,0 36,4 36,8 37,2 37,6 38,0 38,4 38,8 39,2 39,6 40,0 40,4 40,8 41,2 41,6 42,0 42,4 42,8 43,2 43,6 44,0 44,4 44,8 45,2 45,6 46,0 46,4 46,8 47,2 47,6 48,0 50,0 52,0 54,0 56,0 58,0 60,0 62,0 64,0 66,0 68,0 70,0 72,0 74,0 76,0 78,0 80,0

31,2 31,7 32,1 32,6 33,0 33,4 33,9 34,3 34,8 35,2 35,6 36,1 36,5 37,0 37,4 37,8 38,3 38,7 39,2 39,6 40,0 40,5 40,9 41,4 41,8 42,2 42,7 43,1 43,6 44,0 44,4 44,9 45,3 45,8 46,2 46,6 47,1 47,5 48,0 48,4 48,8 49,3 49,7 50,2 50,6 51,0 51,5 51,9 52,4 52,8 54,0 56,8 59,6 62,4 65,2 68,0 70,8 73,6 72,4 75,2 78,0 80,8 83,6 86,4 89,2 92,0

Grade: ACF75

Flat MultiDrill

MDF L2D Type, Long Type

MDF Type Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless- Cast Ductile Aluminium <0,28% >0,28% Steel <45HRC >45HRC Steel Iron Cast Iron Alloy

External Coolant Supply (L2D Type, Long Type)

ØDsh6

180°

ØDch8

30°

ØDsh6

180°

Ø DC > Ø DMM ØDch8

Ø DC ≤ Ø DMM

Diameter Ø 3,0–9,5 mm Diameter ØDc (mm)

6,0

6,0 5,0 6,0 6,0

6,0

6,0 6,0 8,0 8,0

8,0

Diameter Ø 9,6–20,0 mm

Cat. No.

Stock

MDF 0300L2D 0310L2D 0320L2D 0330L2D 0340L2D 0350L2D MDF 0360L2D 0370L2D 0380L2D 0390L2D 0400L2D MDF 0410L2D 0420L2D 0430L2D 0440L2D 0450L2D MDF 0460L2D 0470L2D 0480L2D 0490L2D 0500L2D MDF 0510L2D 0520L2D 0530L2D 0540L2D 0550L2D MDF 0560L2D 0570L2D 0580L2D 0590L2D MDF 0600L2DS5 MDF 0600L2D MDF 0610L2D 0620L2D 0630L2D 0640L2D 0650L2D MDF 0660L2D 0670L2D 0680L2D 0690L2D 0700L2D MDF 0710L2D 0720L2D 0730L2D 0740L2D 0750L2D MDF 0760L2D 0770L2D 0780L2D 0790L2D MDF 0800L2DS6 MDF 0800L2D MDF 0810L2D 0820L2D 0830L2D 0840L2D 0850L2D MDF 0860L2D 0870L2D 0880L2D 0890L2D 0900L2D MDF 0910L2D 0920L2D 0930L2D 0940L2D 0950L2D

m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m

Dimensions (mm) L

100

110

110 110 110 120

120

130

130 130 130 140

140

150

13,5 14,0 14,4 14,9 15,3 15,8 16,2 16,7 17,1 17,6 18,0 18,5 18,9 19,4 19,8 20,3 20,7 21,2 21,6 22,1 22,5 23,0 23,4 23,9 24,3 24,8 25,2 25,7 26,1 26,6 27,0 27,0 27,5 27,9 28,4 28,8 29,3 29,7 30,2 30,6 31,1 31,5 32,0 32,4 32,9 33,3 33,8 34,2 34,7 35,1 35,6 36,0 36,0 36,5 36,9 37,4 37,8 38,3 38,7 39,2 39,6 40,1 40,5 41,0 41,4 41,9 42,3 42,8

30,0 31,0 32,0 33,0 34,0 35,0 36,0 37,0 38,0 39,0 40,0 41,0 42,0 43,0 44,0 45,0 46,0 47,0 48,0 49,0 50,0 51,0 52,0 53,0 54,0 55,0 56,0 57,0 58,0 59,0 30,0 60,0 30,5 30,9 31,4 31,8 32,3 32,7 33,2 33,6 34,1 34,5 35,0 35,4 35,9 36,3 36,8 37,2 37,7 38,1 38,6 39,0 80,0 39,5 39,9 40,4 40,8 41,3 41,7 42,2 42,6 43,1 43,5 41,0 41,4 41,9 42,3 42,8

Diameter ØDc (mm)

9,6 9,7 9,8 9,9 10,0 10,0 10,1 10,2 10,3 10,4 10,5 10,6 10,7 10,8 10,9 11,0 11,1 11,2 11,3 11,4 11,5 11,6 11,7 11,8 11,9 12,0 12,0 12,5 13,0 13,5 14,0 14,0 14,5 15,0 15,5 16,0 16,0 16,5 17,0 17,5 18,0 18,0 18,5 19,0 19,5 20,0 20,0

Shank ØDs (mm)

8,0 8,0 10,0 10,0

10,0

10,0 10,0 12,0 12,0 12,0 14,0 14,0 14,0 16,0 16,0 16,0 18,0 18,0 18,0 20,0

Cat. No.

Stock

MDF 0960L2D 0970L2D 0980L2D 0990L2D MDF 1000L2DS8 MDF 1000L2D MDF 1010L2D 1020L2D 1030L2D 1040L2D 1050L2D MDF 1060L2D 1070L2D 1080L2D 1090L2D 1100L2D MDF 1110L2D 1120L2D 1130L2D 1140L2D 1150L2D MDF 1160L2D 1170L2D 1180L2D 1190L2D MDF 1200L2DS10 MDF 1200L2D MDF 1250L2D 1300L2D 1350L2D MDF 1400L2DS12 MDF 1400L2D MDF 1450L2D 1500L2D 1550L2D MDF 1600L2DS14 MDF 1600L2D MDF 1650L2D 1700L2D 1750L2D MDF 1800L2DS16 MDF 1800L2D MDF 1850L2D 1900L2D 1950L2D MDF 2000L2DS18 MDF 2000L2D

m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m

Dimensions (mm) L

150 150 150 160

160

170

170 170 170 180 190 190 190 200 210 210 210 220 230 230 230 240 250 250 250

43,2 46,2 43,7 46,7 44,1 47,1 44,6 47,6 45,0 48,0 45,0 100,0 45,5 48,5 45,9 48,9 46,4 49,4 46,8 49,8 47,3 50,3 47,7 50,7 48,2 51,2 48,6 51,6 49,1 52,1 49,5 52,5 50,0 53,0 50,4 53,4 50,9 53,9 51,3 54,3 51,8 54,8 52,2 55,2 52,7 55,7 53,1 56,1 53,6 56,6 54,0 57,0 54,0 120,0 56,3 59,3 58,5 61,5 60,8 63,8 63,0 66,0 63,0 140,0 65,3 68,3 67,5 70,5 69,8 72,8 72,0 75,0 72,0 160,0 74,3 77,3 76,5 79,5 78,8 81,8 81,0 84,0 81,0 180,0 83,3 86,3 85,5 88,5 87,8 90,8 90,0 93,0 90,0 200,0 Grade: ACF75

Multi-Drills

3,0 3,1 3,2 3,3 3,4 3,5 3,6 3,7 3,8 3,9 4,0 4,1 4,2 4,3 4,4 4,5 4,6 4,7 4,8 4,9 5,0 5,1 5,2 5,3 5,4 5,5 5,6 5,7 5,8 5,9 6,0 6,0 6,1 6,2 6,3 6,4 6,5 6,6 6,7 6,8 6,9 7,0 7,1 7,2 7,3 7,4 7,5 7,6 7,7 7,8 7,9 8,0 8,0 8,1 8,2 8,3 8,4 8,5 8,6 8,7 8,8 8,9 9,0 9,1 9,2 9,3 9,4 9,5

Shank ØDs (mm)

Drilling that uses this tool requires a guide hole of the same diameter or a centering hole larger than the tool diameter.

K27

Flat MultiDrill

MDF Recommended Cutting Conditions

MDF Type Recommended Cutting Conditions MDF S2D Type

1. The recommended hole depth is 2 x DC. The depth shall be the depth from the highest point of the hole when drilling inclined surfaces. 2. The recommended cutting conditions are those for drilling in flat horizontal surfaces. 3. Adjust the feed rate according to the inclination angle when drilling in an inclined surface. 3.1 Set the feed rate at ≤ 70% when the inclination angle is ≤ 30° 3.2 Set the feed rate at ≤ 50% when the inclination angle is:> 30° 4. This product is a drilling tool. Do not use it for traversing or helical milling

(vc: Cutting Speed m/min f: Feed Rate mm/rev)

Drill Diam.

ØDC (mm)

–Ø 0,5 –Ø 1,0 –Ø 2,0 –Ø 4,0 –Ø 6,0 –Ø 8,0 –Ø 10,0 –Ø 12,0 –Ø 16,0 –Ø 20,0

Cutting Conditions vc f vc f vc f vc f vc f vc f vc f vc f vc f vc f

Soft Steel / General Steel (–250 HB) 30–40–50 0,004–0,005–0,006 45–55–65 0,01–0,03–0,05 50–60–70 0,02–0,04–0,06 60–75–90 0,06–0,08–0,10 60–75–90 0,05–0,10–0,15 60–75–90 0,10–0,15–0,20 60–75–90 0,12–0,17–0,22 60–75–90 0,15–0,20–0,25 60–75–90 0,20–0,25–0,30 60–75–90 0,25–0,30–0,35

Alloy Steel (–300 HB)

Hardened Steel (–50 HRC)

Stainless Steel (–200 HB)

Gray Cast Iron FC250

Ductile Cast Iron

Aluminium Alloy

30–35–40 0,004–0,005–0,006 35–45–55 0,01–0,03–0,05 40–50–60 0,02–0,04–0,06 50–65–80 0,05–0,08–0,10 50–65–80 0,05–0,10–0,15 50–65–80 0,10–0,15–0,20 50–65–80 0,12–0,17–0,22 50–65–80 0,15–0,20–0,25 50–65–80 0,20–0,25–0,30 50–65–80 0,25–0,30–0,35

15–20–25 0,001–0,002–0,003 20–30–40 0,002–0,006–0,01 20–30–40 0,01–0,018–0,025 20–30–40 0,01–0,02–0,03 20–30–40 0,04–0,06–0,08 20–30–40 0,06–0,08–0,10 20–30–40 0,08–0,10–0,12 20–30–40 0,12–0,15–0,18 20–30–40 0,14–0,17–0,20 20–30–40 0,16–0,19–0,22

15–20–25 0,003–0,004–0,005 20–25–30 0,005–0,007–0,01 20–30–40 0,01–0,015–0,02 20–30–40 0,01–0,02–0,03 20–30–50 0,03–0,04–0,05 20–30–50 0,04–0,06–0,08 20–30–50 0,06–0,08–0,10 20–30–50 0,08–0,10–0,12 20–30–50 0,10–0,15–0,20 20–30–50 0,15–0,20–0,25

30–40–50 0,004–0,005–0,006 45–55–65 0,01–0,03–0,05 50–60–70 0,02–0,04–0,06 60–75–90 0,06–0,08–0,10 60–75–90 0,05–0,10–0,15 60–75–90 0,10–0,15–0,20 60–75–90 0,12–0,17–0,22 60–75–90 0,15–0,20–0,25 60–75–90 0,17–0,22–0,27 60–75–90 0,25–0,30–0,35

20–30–40 0,001–0,003–0,005 30–40–50 0,005–0,01–0,015 45–55–65 0,015–0,03–0,045 55–65–75 0,04–0,06–0,08 60–70–80 0,06–0,09–0,12 60–70–80 0,10–0,12–0,15 60–70–80 0,12–0,15–0,18 60–70–80 0,15–0,18–0,20 60–70–80 0,15–0,20–0,25 60–70–80 0,20 - 0,25 - 0,30

60–80–100 0,003–0,005–0,007 80–100–120 0,01–0,02–0,03 90–110–130 0,03–0,05–0,07 90–110–130 0,06–0,08–0,10 90–110–130 0,05–0,10–0,15 90–110–130 0,10–0,15–0,20 90–110–130 0,12–0,17–0,22 90–110–130 0,15–0,20–0,25 90–110–130 0,20–0,25–0,30 90–110–130 0,25–0,30–0,35

Min. - Optimum - Max.

MDF L2D Type, Long Type

Multi-Drills

1. Drilling that uses this tool requires a guide hole of the same diameter. 2. The cutting conditions are the recommended conditions with a guide hole. 3. The recommended hole depth is 5 x DC. The depth is measured from the highest point of the hole on drilling in inclined surfaces. 4. This product is a drilling tool. Do not use it for traversing or helical milling. (vc: Cutting Speed m/min f: Feed Rate mm/rev) Drill Diam.

ØDC (mm)

–Ø 4,0 –Ø 6,0 –Ø 8,0 –Ø 10,0 –Ø 12,0 –Ø 16,0 –Ø 20,0

Cutting Conditions vc f vc f vc f vc f vc f vc f vc f

Soft Steel / General Steel (–250 HB) 60–80–100 0,06–0,08–0,10 60–80–100 0,05–0,10–0,15 60–80–100 0,10–0,15–0,20 60–80–100 0,15–0,20–0,25 60–80–100 0,20–0,25–0,30 60–80–100 0,20–0,25–0,30 60–80–100 0,25–0,30–0,35

Alloy Steel (–300 HB)

Hardened Steel (–50 HRC)

Stainless Steel (–200 HB)

Gray Cast Iron FC250

Ductile Cast Iron

Aluminium Alloy

50–70–90 0,05–0,08–0,10 50–70–90 0,05–0,10–0,15 50–70–90 0,10–0,15–0,20 50–70–90 0,15–0,20–0,25 50–70–90 0,20–0,25–0,30 50–70–90 0,20–0,25–0,30 50–70–90 0,25–0,30–0,35

20–30–40 0,01–0,02–0,03 20–30–40 0,04–0,06–0,08 20–30–40 0,06–0,08–0,10 20–30–40 0,08–0,10–0,12 20–30–40 0,12–0,15–0,18 20–30–40 0,14–0,17–0,20 20–30–40 0,16–0,19–0,22

20–30–40 0,01–0,02–0,03 20–30–50 0,03–0,04–0,05 20–30–50 0,04–0,06–0,08 20–30–50 0,06–0,08–0,10 20–30–50 0,08–0,10–0,12 20–30–50 0,10–0,15–0,20 20–30–50 0,15–0,20–0,25

70–85–100 0,06–0,08–0,10 70–85–100 0,05–0,10–0,15 70–85–100 0,10–0,15–0,20 70–85–100 0,15–0,20–0,25 70–85–100 0,17–0,22–0,27 70–85–100 0,20–0,25–0,30 70–85–100 0,30–0,35–0,40

65–75–85 0,04–0,06–0,08 65–75–85 0,06–0,09–0,12 65–75–85 0,10–0,12–0,15 65–75–85 0,12–0,15–0,18 65–75–85 0,15–0,20–0,25 65–75–85 0,20–0,25–0,30 65–75–85 0,25–0,30–0,35

90–120–150 0,06–0,08–0,10 90–120–150 0,05–0,10–0,15 90–120–150 0,10–0,15–0,20 90–120–150 0,15–0,20–0,25 90–120–150 0,20–0,25–0,30 90–120–150 0,25–0,30–0,35 90–120–150 0,35–0,40–0,45 Min. - Optimum - Max.

K28

l = Euro stock m = Japan stock

Flat MultiDrill

MDF with Oil Hole - H3D / H5D

MDF Type Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless- Cast Ductile Aluminium <0,28% >0,28% Steel <45HRC >45HRC Steel Iron Cast Iron Alloy

Internal Coolant Supply (MDF H3D/H5D Type)

3,1

3,2

3,3

3,4

3,5

3,6

3,7

3,8

3,9

4,0

4,1

4,2

4,3

4,4

4,5

4,6

4,7

4,8

4,9

5,0

5,1

5,2

5,3

5,4

5,5

5,6

5,7

5,8

5,9

6,0

3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5

ØDc

Diameter Ø 6,1–9,0 mm

Cat. No.

Stock

MDF 0300H3D 0300H5D MDF 0310H3D 0310H5D 0320H3D 0320H5D 0330H3D 0330H5D 0340H3D 0340H5D 0350H3D 0350H5D MDF 0360H3D 0360H5D 0370H3D 0370H5D 0380H3D 0380H5D 0390H3D 0390H5D 0400H3D 0400H5D MDF 0410H3D 0410H5D 0420H3D 0420H5D 0430H3D 0430H5D 0440H3D 0440H5D 0450H3D 0450H5D MDF 0460H3D 0460H5D 0470H3D 0470H5D 0480H3D 0480H5D 0490H3D 0490H5D 0500H3D 0500H5D MDF 0510H3D 0510H5D 0520H3D 0520H5D 0530H3D 0530H5D 0540H3D 0540H5D 0550H3D 0550H5D MDF 0560H3D 0560H5D 0570H3D 0570H5D 0580H3D 0580H5D 0590H3D 0590H5D 0600H3D 0600H5D

l l m m m m m m m m

l l

Dimensions (mm) L

68 78 72 86 72 86 72 86 72 86 72 86 72 86 72 86 72 86 72 86 72 86 80 98 80 98 80 98 80 98 80 98 80 98 80 98 80 98 80 98 80 98 82 100 82 100 82 100 82 100 82 100 82 100 82 100 82 100 82 100 82 100

13,5 20,1 14,0 20,8 14,4 21,4 14,9 22,1 15,3 22,8 15,8 23,5 16,2 24,1 16,7 24,8 17,1 25,5 17,6 26,1 18,0 26,8 18,5 27,5 18,9 28,1 19,4 28,8 19,8 29,5 20,3 30,2 20,7 30,8 21,2 31,5 21,6 32,2 22,1 32,8 22,5 33,5 23,0 34,2 23,4 34,8 23,9 35,5 24,3 36,2 24,8 36,9 25,2 37,5 25,7 38,2 26,1 38,9 26,6 39,5 27,0 40,2

16,5 23,1 17,0 23,8 17,4 24,4 17,9 25,1 18,3 25,8 18,8 26,5 19,2 27,1 19,7 27,8 20,1 28,5 20,6 29,1 21,0 29,8 21,5 30,5 21,9 31,1 22,4 31,8 22,8 32,5 23,3 33,2 23,7 33,8 24,2 34,5 24,6 35,2 25,1 35,8 25,5 36,5 26,0 37,2 26,4 37,8 26,9 38,5 27,3 39,2 27,8 39,9 28,2 40,5 28,7 41,2 29,1 41,9 29,6 42,5 30,0 43,2

Diameter Shank Hole ØDc ØDs Depth (mm) (mm) (L/D)

6,1

6,2

6,3

6,4

6,5

6,6

6,7

6,8

6,9

7,0

7,1

7,2

7,3

7,4

7,5

7,6

7,7

7,8

7,9

8,0

8,1

8,2

8,3

8,4

8,5

8,6

8,7

8,8

8,9

9,0

3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5

Cat. No.

Stock

MDF 0610H3D 0610H5D 0620H3D 0620H5D 0630H3D 0630H5D 0640H3D 0640H5D 0650H3D 0650H5D MDF 0660H3D 0660H5D 0670H3D 0670H5D 0680H3D 0680H5D 0690H3D 0690H5D 0700H3D 0700H5D MDF 0710H3D 0710H5D 0720H3D 0720H5D 0730H3D 0730H5D 0740H3D 0740H5D 0750H3D 0750H5D MDF 0760H3D 0760H5D 0770H3D 0770H5D 0780H3D 0780H5D 0790H3D 0790H5D 0800H3D 0800H5D MDF 0810H3D 0810H5D 0820H3D 0820H5D 0830H3D 0830H5D 0840H3D 0840H5D 0850H3D 0850H5D MDF 0860H3D 0860H5D 0870H3D 0870H5D 0880H3D 0880H5D 0890H3D 0890H5D 0900H3D 0900H5D

m m m m m m m m

l l m m m m m m m m

l l

Dimensions (mm) L

88 109 88 109 88 109 88 109 88 109 88 109 88 109 88 109 88 109 88 109 94 118 94 118 94 118 94 118 94 118 94 118 94 118 94 118 94 118 94 118 100 127 100 127 100 127 100 127 100 127 100 127 100 127 100 127 100 127 100 127

27,5 30,5 40,9 43,9 27,9 30,9 41,5 44,5 28,4 31,4 42,2 45,2 28,8 31,8 42,9 45,9 29,3 32,3 43,6 46,6 29,7 32,7 44,2 47,2 30,2 33,2 44,9 47,9 30,6 33,6 45,6 48,6 31,1 34,1 46,2 49,2 31,5 34,5 46,9 49,9 32,0 35,0 47,6 50,6 32,4 35,4 48,2 51,2 32,9 35,9 48,9 51,9 33,3 36,3 49,6 52,6 33,8 36,8 50,3 53,3 34,2 37,2 50,9 53,9 34,7 37,7 51,6 54,6 35,1 38,1 52,3 55,3 35,6 38,6 52,9 55,9 36,0 39,0 53,6 56,6 36,5 39,5 54,3 57,3 36,9 39,9 54,9 57,9 37,4 40,4 55,6 58,6 37,8 40,8 56,3 59,3 38,3 41,3 57,0 60,0 38,7 41,7 57,6 60,6 39,2 42,2 58,3 61,3 39,6 42,6 59,0 62,0 40,1 43,1 59,6 62,6 40,5 43,5 60,3 63,3 Grade: ACF75

Multi-Drills

3,0

1 2

Diameter Ø 3,0–6,0 mm Diameter Shank Hole ØDc ØDs Depth (mm) (mm) (L/D)

180°

ØDc

180°

ØDsh6

MDF Type 5D Double Margin ØDsh6

MDF Type 3D Single Margin

3D 5D

K29

Flat MultiDrill

MDF Type with Oil Hole - H3D / H5D

MDF Type

Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless- Cast Ductile Aluminium <0,28% >0,28% Steel <45HRC >45HRC Steel Iron Cast Iron Alloy

Internal Coolant Supply (MDF H3D/H5D Type)

9,1

9,2

9,3

9,4

Multi-Drills

9,5

K30

9,6

9,7

9,8

9,9

10,0

10,1

10,2

10,3

10,4

10,5

10,6

10,7

10,8

10,9

11,0

11,1

11,2

11,3

11,4

11,5

11,6

11,7

11,8

11,9

12,0

3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5

ØDsh6

ØDc

Diameter Ø 12,5–16,0 mm

Cat. No.

Stock

MDF 0910H3D 0910H5D 0920H3D 0920H5D 0930H3D 0930H5D 0940H3D 0940H5D 0950H3D 0950H5D MDF 0960H3D 0960H5D 0970H3D 0970H5D 0980H3D 0980H5D 0990H3D 0990H5D 1000H3D 1000H5D MDF 1010H3D 1010H5D 1020H3D 1020H5D 1030H3D 1030H5D 1040H3D 1040H5D 1050H3D 1050H5D MDF 1060H3D 1060H5D 1070H3D 1070H5D 1080H3D 1080H5D 1090H3D 1090H5D 1100H3D 1100H5D MDF 1110H3D 1110H5D 1120H3D 1120H5D 1130H3D 1130H5D 1140H3D 1140H5D 1150H3D 1150H5D MDF 1160H3D 1160H5D 1170H3D 1170H5D 1180H3D 1180H5D 1190H3D 1190H5D 1200H3D 1200H5D

m m m m m m m m

l = Euro stock m = Japan stock

1 2

Diameter Ø 9,1–12,0 mm Diameter Shank Hole ØDc ØDs Depth (mm) (mm) (L/D)

180°

ØDc

180°

ØDsh6

MDF Type 5D Double Margin ØDsh6

MDF Type 3D Single Margin

3D 5D

l l

m m m m m m m m

l l

m m m m m m m m

l l

m m m m m m m m

l l

m m m m m m m m

l l

m m m m m m m m

l l

Dimensions (mm) L

106 136 106 136 106 136 106 136 106 136 106 136 106 136 106 136 106 136 106 136 116 149 116 149 116 149 116 149 116 149 116 149 116 149 116 149 116 149 116 149 122 158 122 158 122 158 122 158 122 158 122 158 122 158 122 158 122 158 122 158

41,0 61,0 41,4 61,6 41,9 62,3 42,3 63,0 42,8 63,7 43,2 64,3 43,7 65,0 44,1 65,7 44,6 66,3 45,0 67,0 45,5 67,7 45,9 68,3 46,4 69,0 46,8 69,7 47,3 70,4 47,7 71,0 48,2 71,7 48,6 72,4 49,1 73,0 49,5 73,7 50,0 74,4 50,4 75,0 50,9 75,7 51,3 76,4 51,8 77,1 52,2 77,7 52,7 78,4 53,1 79,1 53,6 79,7 54,0 80,4

44,0 64,0 44,4 64,6 44,9 65,3 45,3 66,0 45,8 66,7 46,2 67,3 46,7 68,0 47,1 68,7 47,6 69,3 48,0 70,0 48,5 70,7 48,9 71,3 49,4 72,0 49,8 72,7 50,3 73,4 50,7 74,0 51,2 74,7 51,6 75,4 52,1 76,0 52,5 76,7 53,0 77,4 53,4 78,0 53,9 78,7 54,3 79,4 54,8 80,1 55,2 80,7 55,7 81,4 56,1 82,1 56,6 82,7 57,0 83,4

Diameter Shank Hole ØDc ØDs Depth (mm) (mm) (L/D)

12,5

13,0

13,5

14,0

14,5

15,0

15,5

16,0

3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5

Cat. No.

Stock

MDF 1250H3D 1250H5D 1300H3D 1300H5D MDF 1350H3D 1350H5D 1400H3D 1400H5D MDF 1450H3D 1450H5D 1500H3D 1500H5D MDF 1550H3D 1550H5D 1600H3D 1600H5D

m m m m m m m m m m m m m m m m

Dimensions (mm) L

128 167 128 167 134 176 134 176 140 185 140 185 146 194 146 194

56,3 59,3 83,8 86,8 58,5 61,5 87,1 90,1 60,8 63,8 90,5 93,5 63,0 66,0 93,8 96,8 65,3 68,3 97,2 100,2 67,5 70,5 100,5 103,5 69,8 72,8 103,9 106,9 72,0 75,0 107,2 110,2 Grade: ACF75

MDF - Recommended Cutting Conditions

Flat MultiDrill

MDF Type

Recommended Cutting Conditions MDF H3D Type with Oil Hole

1. The recommended hole depth is 3 x DC. The depth is measured from the highest point of the hole on drilling in inclined surfaces. 2. The recommended cutting conditions are those for drilling on flat horizontal surfaces. 3. Adjust the feed rate according to the inclination angle when drilling in an inclined surface. 3.1 Set the feed rate at ≤ 70 % when the inclination angle is ≤ 30°. 3.2 Set the feed rate at ≤ 50 % when the inclination angle is > 30°. 4. This product is a drilling tool. Do not use it for traversing or helical milling. 5. A guide hole of the same diameter is recommended when drilling stainless steel. (vc: Cutting Speed m/min f: Feed Rate mm/rev) Drill Diam. ØDC(mm) –Ø 4,0 –Ø 6,0 –Ø 8,0 –Ø 10,0 –Ø 12,0 –Ø 16,0

Cutting Conditions vc f vc f vc f vc f vc f vc f

Soft Steel / General Steel (–250 HB) 70–85–100 0,06–0,08–0,10 70–85–100 0,05–0,10–0,15 70–85–100 0,10–0,15–0,20 70–85–100 0,12–0,17–0,22 70–85–100 0,15–0,20–0,25 70–85–100 0,15–0,20–0,25

Alloy Steel (–300 HB)

Hardened Steel (–50 HRC)

Stainless Steel (–200 HB)

Gray Cast Iron FC250

Ductile Cast Iron

Aluminium Alloy

60–75–90 0,05–0,08–0,10 60–75–90 0,05–0,10–0,15 60–75–90 0,10–0,15–0,20 60–75–90 0,12–0,17–0,22 60–75–90 0,15–0,20–0,25 60–75–90 0,15–0,20–0,25

30–40–50 0,01–0,02–0,03 30–40–50 0,04–0,06–0,08 30–40–50 0,06–0,08–0,10 30–40–50 0,08–0,10–0,12 30–40–50 0,12–0,15–0,18 30–40–50 0,12–0,15–0,18

25–35–45 0,01–0,02–0,03 25–35–45 0,03–0,04–0,05 25–35–45 0,04–0,06–0,08 25–35–45 0,06–0,08–0,10 25–35–45 0,08–0,10–0,12 25–35–45 0,10–0,15–0,20

70–85–100 0,06–0,08–0,10 70–85–100 0,05–0,10–0,15 70–85–100 0,10–0,15–0,20 70–85–100 0,12–0,17–0,22 70–85–100 0,15–0,20–0,25 70–85–100 0,17–0,22–0,27

65–75–85 0,04–0,06–0,08 70–80–90 0,06–0,09–0,12 70–80–90 0,10–0,12–0,15 70–80–90 0,12–0,15–0,18 70–80–90 0,15–0,18–0,20 70–80–90 0,15–0,20–0,25

90–120–150 0,06–0,08–0,10 90–120–150 0,05–0,10–0,15 90–120–150 0,10–0,15–0,20 90–120–150 0,15–0,20–0,25 90–120–150 0,20–0,25–0,30 90–120–150 0,25–0,30–0,40

Min. - Optimum - Max.

MDF H5D Type with Oil Hole 1. Drilling that uses this tool requires a guide hole of the same diameter. 2. The cutting conditions are the recommended conditions with a guide hole. 3. The recommended hole depth is 5 x DC. The depth is measured from the highest point of the hole on drilling in inclined surfaces. 4. This product is a drilling tool. Do not use it for traversing or helical milling. (vc: Cutting Speed m/min f: Feed Rate mm/rev) Drill Diam. ØDC(mm) –Ø 4,0 –Ø 6,0 –Ø 8,0

–Ø 12,0 –Ø 16,0

vc f vc f vc f vc f vc f vc f

Soft Steel / General Steel (–250 HB) 70–85–100 0,06–0,08–0,10 70–85–100 0,05–0,10–0,15 70–85–100 0,10–0,15–0,20 70–85–100 0,15–0,20–0,25 70–85–100 0,20–0,25–0,30 70–85–100 0,20–0,25–0,30

Alloy Steel (–300 HB)

Hardened Steel (–50 HRC)

Stainless Steel (–200 HB)

Gray Cast Iron FC250

Ductile Cast Iron

Aluminium Alloy

60–75–90 0,05–0,08–0,10 60–75–90 0,05–0,10–0,15 60–75–90 0,10–0,15–0,20 60–75–90 0,15–0,20–0,25 60–75–90 0,20–0,25–0,30 60–75–90 0,20–0,25–0,30

30–40–50 0,01–0,02–0,03 30–40–50 0,04–0,06–0,08 30–40–50 0,06–0,08–0,10 30–40–50 0,08–0,10–0,12 30–40–50 0,12–0,15–0,18 30–40–50 0,14–0,17–0,20

25–35–45 0,01–0,02–0,03 25–35–45 0,03–0,04–0,05 25–35–45 0,04–0,06–0,08 25–35–45 0,06–0,08–0,10 25–35–45 0,08–0,10–0,12 25–35–45 0,10–0,15–0,20

70–85–100 0,06–0,08–0,10 70– 85–100 0,05–0,10–0,15 70–85–100 0,10–0,15–0,20 70–85–100 0,15–0,20–0,25 70–85–100 0,17–0,22–0,27 70–85–100 0,20–0,25–0,30

65–75–85 0,04–0,06–0,08 65–75–85 0,06–0,09–0,12 65–75–85 0,10–0,12–0,15 65–75–85 0,12–0,15–0,18 65–75–85 0,15–0,20–0,25 65–75–85 0,20–0,25–0,30

90–120–150 0,06–0,08–0,10 90–120–150 0,05–0,10–0,15 90–120–150 0,10–0,15–0,20 90–120–150 0,15–0,20–0,25 90–120–150 0,20–0,25–0,30 90–120–150 0,25–0,30–0,35

Multi-Drills

–Ø 10,0

Cutting Conditions

Min. - Optimum - Max.

K31

Extra Long SUPER MULTI-DRILLs Solid Carbide Drills for Deep Hole Drilling

MDW … XHGS/PHT

XGHS Series Applications

Deep Hole Drilling

Pilot Hole Drilling

Diameter Range Hole Depth (mm) (L/D)

Series MDWXHGS12

Ø 3,0 – 12,0

–12

MDWXHGS15

Ø 3,0 – 12,0

–15

MDWXHGS20

Ø 3,0 – 12,0

–20

MDWXHGS25

Ø 3,0 – 12,0

–25

MDWXHGS30

Ø 3,0 – 10,0

–30

MDWPHT

Ø 3,0 – 12,0

–2

General Features Super MultiDrill XHGS series is a next-generation drill for deep hole drilling, features stable chip control and improved strength to further enhance efficiency of deep hole drilling.

Characteristics and Applications Low Cutting Resistance The application of a new special thinning shape „RX thinning“ reduces cutting resistance during high efficiency drilling.

Conventional Drill

THINNING

XHGS Series

x Force y Force

Thrust Cutting Resistance (N)

Cutting Resistance (N)

Thrust 1200 900 600 300

1200

x Force y Force 30 % Down

Reduces Thrust Resistance

900 600 300

Reduces Vibration

Work Material: C45 Tools: MDW050XHT20 (conventional), MDW0500XHGS20 (Ø 5,0 mm, 20D) Cutting Cond.: vc = 80 m/min, f = 0,35 mm/rev, ( at the time of entry penetration f = 0,08 mm/rev), H = 90 mm Coolant: MQL

Chip Control

Multi-Drills

New groove shape „J flute“ with improved chip control stability when drilling deep holes.

J-flute

Consistant Chips

XHGS Series

Conv. Drill

f = 0,35 mm/rev

Improved chip evacuation makes it possible to reduce spindle load fluctuation, ensuring stable, long tool life.

f = 0,40 mm/rev

Work Material: C45 Tools: MDW050XHT20 (conventional), Cutting Cond.: v c= 80 m/min, H = 90 mm Coolant: MQL

f = 0,45 mm/rev

MDW0500XHGS20 (Ø 5,0 mm, 20D)

High Precision & Stability The XHGS series provides excellent guide performance due to the unique design when compared to the conventional drill.

Excellent Guide Performance

Conventional Drill

K32

XHGS Series

Extra Long SUPER MULTI-DRILLs

Solid Carbide Drills for Deep Hole Drilling

MDW … XHG/XHT/PHT

Recommended Cutting Conditions Drill Diameter DC (mm) –Ø 3,0 –Ø 5,0 –Ø 10,0 –Ø 12,0

Cutting Conditions vc f vc f vc f vc f

Soft Steel (–200 HB) 50–60–80 0,12–0,15–0,20 50–60–80 0,15–0,20–0,25 50–70–90 0,20–0,25–0,30 60–80–100 0,25–0,30–0,35

Min. - Optimum - Max.

General Steel (–250 HB) 60–80–100 0,12–0,15–0,20 60–80–100 0,15–0,23–0,30 60–80–110 0,20–0,25–0,32 60–90–120 0,25–0,30–0,35

Alloy Steel (–300 HB) 40–55–70 0,10–0,13–0,16 50–60–70 0,12–0,15–0,20 50–65–80 0,15–0,20–0,25 50–65–80 0,15–0,23–0,27

Note: Use lower speed when using MQL coolant and higher speed when using internal coolant.

Hardened Steel (–40 HRC) 30–40–50 0,06–0,08–0,12 30–45–55 0,08–0,10–0,14 30–50–60 0,10–0,15–0,20 40–55–70 0,12–0,15–0,23 Vc: Cutting speed (m/min),

Cast Iron FC FCD 40–55–70 0,15–0,18–0,23 50–60–70 0,17–0,25–0,35 50–65–80 0,25–0,28–0,35 50–65–80 0,25–0,30–0,35 f: Feed Rate (mm/rev)

Recommended Drilling Method

1. Drill a pilot hole using the dedicated PHT Select the same nominal diameter for the dedicated pilot hole drill PHT type as the deep hole drill XHGS type. (The pilot drill diameter is designed +0,02 mm to +0,05 mm larger than the long drill diameter)

H = Drill diameter x 1,5 to 2,0 times

2. Enter the pilot hole at reduced cutting data Rotation speed: 500 min-1, Feed rate: 1000 to 2000 mm/min

Important: DO NOT enter pilot hole at higher cutting data, this will cause damage to the drill.

Stop 1 mm away from the pilot hole depth

3. Increase rotation speed until the set cutting speed is reached, and start normal drilling operation When using a NC machine, only begin drilling operation once full rotation speed is reached.

Increase rotation speed

4. After drilling rotation speed is reduced and the drill is retracted from the work material Rotation speed: 500 min-1 Feed rate: 1.000 to 2.000 mm/min

Change the rotation speed to 500 min-1

5. Other Notes

A flat base should be prepared when the surface for the pilot tool is slanted. Spot face using:



MultiDrill MDF type

Flat endmill

Multi-Drills

Retracting a drill from the work material at a high rotation speed is dangerous as doing so may result in breakage due to run-out.

When the deep hole drill exits through an angle surface, decrease the feed rate to f = 0,05 mm/rev just before drilling through.

Coolant

1. Internal coolant supply

Use suitable coolant / emulsion Pump pressure: Steel: 1,5 to 2,0 MPa (cooling effect increases at higher pressure, affecting chips/wear) Cast iron & aluminium alloy: 4,0 to 6,0 MPa (priority on cooling)

2. Internal MQL

Airpressure: 0,5 MPa or higher Discharge volume: It is recommended to set the maximum discharge volume possible on the machine. *Consult the manufacturer before using with aluminium alloy.

K33

Extra Long SUPER MULTI-DRILLs Solid Carbide Drills for Deep Hole Drilling

MDW … XHGS/PHT Type

Ødh6

ØDh8

140°

MDW … XHG S … HAK

L Coated grade: ACX70

MDW…XHG S Type for Deep Hole Drilling, Diameter Ø 3,0–12,0 mm Dimensions

3,0 3,5 4,0 4,5 5,0 5,0 5,5 6,0 6,5 6,8 7,0 7,5 8,0 8,5 9,0 9,5 10,0 10,5 11,0 11,5 12,0

For 12 x D Cat. No. 12, 15, 20, 25, 30

Stock

MDW 0300XHGS  HAK 4,0 0350XHGS  HAK 0400XHGS  HAK MDW 0450XHGS  HAK 5,0 0500XHGS  HAK5* MDW 0500XHGS  HAK 6,0 0550XHGS  HAK 0600XHGS  HAK MDW 0650XHGS  HAK 0680XHGS  HAK 8,0 0700XHGS  HAK 0750XHGS  HAK 0800XHGS  HAK MDW 0850XHGS  HAK 0900XHGS  HAK 10,0 0950XHGS  HAK 1000XHGS  HAK MDW 1050XHGS  HAK 1100XHGS  HAK 12,0 1150XHGS  HAK 1200XHGS  HAK

l l l l l l l l l l l l l l l l l l l l l

Dimensions L 85 89 95 104 108 116 124 130 138 144 145 151 157 171 177 183 187 202 208 213 219

57 61 67 76 80 80 88 94 102 108 109 115 121 131 137 143 147 157 163 168 174

For 15 x D Stock

l l l l l l l l l l l l l l l l l l l l l

Dimensions L 94 100 107 118 123 131 141 148 158 164 166 174 181 197 204 212 217 234 241 248 255

For 20 x D Stock

66 72 79 90 95 95 105 112 122 128 130 138 145 157 164 172 177 189 196 203 210

l l l l l l l l l l l l l l l l l l l l l

Dimensions L 109 117 127 140 148 156 168 178 190 198 201 211 221 239 249 259 267 286 296 305 315

(mm)

For 25 x D Stock

81 89 99 112 120 120 132 142 154 162 165 175 185 199 209 219 227 241 251 260 270

l l l l l l l l l l l l l l l l l l l l l

For 30 x D

Dimensions L 124 135 147 163 173 181 196 208 223 236 236 249 261 282 294 305 317 339 351 363 375

96 107 119 135 145 145 160 172 187 200 200 213 225 242 254 265 277 294 306 318 330

Stock

Dimensions L 139 152 167 184 198 206 223 238 255 266 271 286 301 324 339 352 367 − − − −

l l l l l l l l l l l l l l l l l − − − −

111 124 139 156 170 170 187 202 219 230 235 250 265 284 299 312 327 − − − −

(*) Cat. No. description: Drill-Ø = 5 mm, shank-Ø = 5 mm (E.g. for 20 x D: MDW050XHGS20HAK5) Non-standard diamters and lengths on request (Ø 2,5–16,0 mm possible)

MDW…PHT Type for Pilot Hole

Multi-Drills

Dimensions

How to Order

Non stock items – minimum order 6 pieces Always specify the catalogue number and drill diameter as shown - eg drill diameter 5,0 mm = MDW 050

E.g.,

MDW 050 X H G S 30 HAK ACX70

(Grade)

Super MULTI-DRILL

Shank type to DIN6535

DC = 5,0 mm

Drilling depth (L/D ratio)

Extra long type With spiral coolant holes

K34

l = Euro stock

Cutting edges for steel with double margin Special shape (RX thinning) + J flute

For Pilot Hole Cat. No.

DC (mm)

ød (mm)

3,03 3,53 4,03 4,53 5,03 5,53 6,03 6,53 6,83 7,03 7,53 8,03 8,53 9,03 9,53 10,03 10,53 11,03 11,53 12,03

MDW 0303 PHT 4,0 0353 PHT MDW 0403 PHT 5,0 0453 PHT MDW 0503 PHT 6,0 0553 PHT MDW 0603 PHT 0653 PHT 0683 PHT 8,0 0703 PHT 0753 PHT MDW 0803 PHT 0853 PHT 10,0 0903 PHT 0953 PHT MDW 1003 PHT 1053 PHT 12,0 1103 PHT 1153 PHT 14,0 MDW 1203 PHT

Stock

l l l l l l l l l l l l l l l l l l l l

52 52 59 59 71 71 76 76 76 82 82 88 88 88 88 104 104 104 104 117

9 9 12 12 15 15 18 18 18 21 21 24 24 24 24 30 30 30 30 42

22 22 29 29 33 33 38 38 38 43 43 46 46 46 46 55 55 55 55 68

28 28 28 28 36 36 36 36 36 36 36 40 40 40 40 45 45 45 45 45

Extra Long SUPER MULTI-DRILLs

For Aluminium and Copper Alloys

MDW … XHTA/PHT Type

MDW … XHT A … HAK

Helix angle: 30° Uncoated grade:

KH03

MDW…XHT A Type for Aluminium and Copper Alloys Dimensions DC (mm)

ød (mm)

(mm)

For 20 x D Cat. No.

Dimensions

Stock

20, 30

4,0 4,0 MDW 040XHT A HAK 5,0 MDW 050XHT A HAK 6,0 6,0 060XHT A HAK 7,0 MDW 070XHT A HAK 8,0 8,0 080XHT A HAK 9,0 MDW 090XHT A HAK 10,0 10,0 100XHT A HAK  All Long Drill series include an allowance to accomodate regrinding!  Uncoated carbide grade: KH03

For 30 x D

l l l l l l l

127 156 178 201 221 249 267

97 118 138 162 182 205 225

l l l l l l l

167 206 238 271 301 339 367

137 168 198 232 262 295 325

Recommended Cutting Conditions Vc: Cutting speed (m/min),

How to Order

Work material

Non stock items – minimum order 6 pieces Always specify the catalogue number and drill diameter as shown - eg drill diameter 5,0 mm = MDW 050

E.g.,

MDW 050 X H T A 30 HAK (KH03)

–Ø 5,0 –Ø 6,0 (Grade)

Shank type to DIN6535

–Ø 8,0

DC = 5,0 mm

Drilling depth (L/D ratio)

–Ø 10,0

Extra long type

Cutting edges for Al and Cu alloys

with spiral coolant holes

Special shape of clearance face

MDW…PHT Type for Pilot Hole

How to Order

Non stock items – minimum order 6 pieces Always specify the catalogue number and drill diameter as shown eg. drill diameter 5,03 mm = MDW 0503

MDW 0503 PHT , ACW70

Super MULTI-DRILL DC = 5,03 mm

TiAlN coated grade Pilot drill with spiral coolant holes

vc f vc f vc f vc f vc f

Dimensions

80–160 0,08–0,30 80–160 0,12–0,35 80–180 0,15–0,40 80–180 0,20–0,50 80–180 0,20–0,45

For Pilot Hole Cat. No.

DC (mm)

ød (mm)

3,03 3,53 4,03 4,53 5,03 5,53 6,03 6,53 6,83 7,03 7,53 8,03 8,53 9,03 9,53 10,03 10,53 11,03 11,53 12,03

MDW 0303 PHT 4,0 0353 PHT MDW 0403 PHT 5,0 0453 PHT MDW 0503 PHT 6,0 0553 PHT MDW 0603 PHT 0653 PHT 8,0 0683 PHT 0703 PHT 0753 PHT MDW 0803 PHT 0853 PHT 10,0 0903 PHT 0953 PHT MDW 1003 PHT 1053 PHT 12,0 1103 PHT 1153 PHT 14,0 MDW 1203 PHT

Stock l l l l l l l l l l l l l l l l l l l l

Dimensions (mm) L

52 52 59 59 71 71 76 76 76 82 82 88 88 88 88 104 104 104 104 117

9 9 12 12 15 15 18 18 18 21 21 24 24 24 24 30 30 30 30 42

22 22 29 29 33 33 38 38 38 43 43 46 46 46 46 55 55 55 55 68

28 28 28 28 36 36 36 36 36 36 36 40 40 40 40 45 45 45 45 45

Multi-Drills

Helix angle: 30° l1 = Effective drilling length Coated grade: ACW70

–Ø 12,0

f: Feed Rate (mm/rev)

Aluminium Alloy

Drill Ø (mm)

Super MULTI-DRILL

E.g.,

Dimensions

Stock

K35

AURORA COAT SERIES

MDW … NHGS Type

DLC (Diamond Like Carbon) Coated Multi-Drills

With Coolant Holes (3D/5D/10D)

l Diameter Ø 3,0–8,0 mm Dimensions øD ød

l High efficiency drilling AURORA COAT and strong helix design reduces cutting forces and improves edge sharpness. l Precision drilling Special cutting edge design improves hole precision and quality. l Longer tool life With AURORA COAT coupled with the cutting edge design, long and stable tool life can be achieved. l Deep hole (L/D = 20) drilling Drills for deep hole drilling can be custom-made. Production range: Ø 3,0–16,0 mm total length: 50 times drill diameter (max. 290 mm)

Applicable Work Materials l Aluminium Die Casting l Aluminium Alloy l Aluminium Alloy Casting l Brass Casting l Bronze Casting

Type MDW…NHGS Type MDS…G Straight Flute Carbide Drill

Thrust Force (N)

Multi-Drills

Comparison of Cutting Force (Thrust Force)

Work Material: ADC12 Drill Diameter: Ø 8,0 mm Internal Coolant vc : 200 m/min

Recommended Cutting Conditions Diameter (mm) –Ø 5 –Ø 10 –Ø 16

vc f vc f vc f

Aluminium Alloy

Aluminium Die Casting

Copper Alloy

80–160 0,08–0,30 80–180 0,10–0,30 80–200 0,15–0,40

80–180 0,10–0,30 80–200 0,10–0,35 80–200 0,10–0,40

80–160 0,08–0,15 60–180 0,10–0,20 80–200 0,10–0,25

( v c : Cutting Speed (m/min), f : Feed rate (mm/rev), Min–Max )

K36

q = Delivery on request

Cat. No.

(mm)

5D Type

10D Type

Stock Dimensions Stock Dimensions Stock Dimensions

3 L l 5 L l 10 L l 3, 5, 10 3,0 3,0 MDW 0300 NHGS££ r 68,6 18,1 r 78,6 28,6 r 92,6 42,6

Characteristics

Feed Rate (mm/rev)

3D Type

MDW 0310 NHGS££ 3,1 MDW 0320 NHGS££ 3,2 MDW 0330 NHGS££ 3,3 MDW 0340 NHGS££ 3,4 MDW 0350 NHGS££ 3,5 MDW 0360 NHGS££ 3,6 3,65 4,0 MDW 0365 NHGS££ MDW 0366 NHGS££ 3,66 MDW 0370 NHGS££ 3,7 MDW 0380 NHGS££ 3,8 MDW 0390 NHGS££ 3,9 MDW 0400 NHGS££ 4,0 MDW 0410 NHGS££ 4,1 MDW 0420 NHGS££ 4,2 MDW 0430 NHGS££ 4,3 MDW 0440 NHGS££ 4,4 MDW 0450 NHGS££ 4,5 5,0 MDW 0460 NHGS££ 4,6 MDW 0470 NHGS££ 4,7 MDW 0480 NHGS££ 4,8 MDW 0490 NHGS££ 4,9 MDW 0500 NHGS££ 5,0 MDW 0510 NHGS££ 5,1 MDW 0520 NHGS££ 5,2 MDW 0530 NHGS££ 5,3 MDW 0540 NHGS££ 5,4 MDW 0550 NHGS££ 5,5 6,0 MDW 0560 NHGS££ 5,6 MDW 0570 NHGS££ 5,7 MDW 0580 NHGS££ 5,8 MDW 0590 NHGS££ 5,9 MDW 0600 NHGS££ 6,0 MDW 0610 NHGS££ 6,1 MDW 0620 NHGS££ 6,2 MDW 0630 NHGS££ 6,3 MDW 0640 NHGS££ 6,4 MDW 0650 NHGS££ 6,5 7,0 MDW 0660 NHGS££ 6,6 MDW 0670 NHGS££ 6,7 MDW 0680 NHGS££ 6,8 MDW 0690 NHGS££ 6,9 MDW 0700 NHGS££ 7,0 MDW 0710 NHGS££ 7,1 MDW 0720 NHGS££ 7,2 MDW 0730 NHGS££ 7,3 MDW 0735 NHGS££ 7,35 MDW 0740 NHGS££ 7,4 7,5 8,0 MDW 0750 NHGS££ MDW 0760 NHGS££ 7,6 MDW 0770 NHGS££ 7,7 MDW 0780 NHGS££ 7,8 MDW 0790 NHGS££ 7,9 MDW 0800 NHGS££ 8,0

r r

20,7

r r

72,8 23,3

r r r 25,9

r r

81,0 28,5

r r r r

28,6

83,2 31,2

r r

33,8

89,5

r r

36,5

r r r

r r

39,1

95,7 41,7

r r r 32,7 r r r r 86,8 r r 36,8 r r r r r r 40,9 r r 99,0 r r r 45,0 r r r r r 45,1 r r 101,2 r r r 49,2 r r r r r 53,3 r r 110,5 r r r 57,5 r r r r r 61,6 r r r 119,7 r r r 65,7 r r

r 49,7

r r r 106,8 56,8

r r

63,9

125,0 71,0

r r r

88,1

137,2 85,2

r r 92,3

152,5

r r

99,5

r r 116,6

r 167,7 r

113,7

AURORA Coated NHGS Type, Grade: DL1300

AURORA COAT SERIES

DLC (Diamond Like Carbon) Coated Multi-Drills

-0,01

Ødh6

135°

ØD-0,02

Ødh6

135°

NHGS 10 Type (Ø 3,0–16,0 mm)

ØD-0,01

NHGS 3/5 Type (Ø 3,0–16,0 mm)

MDW … NHGS Type

l L

l Diameter Ø 8,1–13,0 mm Dimensions øD ød

3D Type Cat. No.

5D Type

10D Type

Stock Dimensions Stock Dimensions Stock Dimensions

5 44,3

r 101,9 r 46,9

r r

49,5

r r 108,0 52,0

r r 54,7

r r 168,3 r

r 86,2 r r 151,3 r

57,3

r r r r

59,9

r r r r

65,1

182,9 127,9

135,0

r 198,0 142,0

r r

149,2

217,3 156,3

94,4

170,5

102,6

177,6

247,7 106,7

r r

3, 5, 10 MDW 1310 NHGS££ 13,1 MDW 1320 NHGS££ 13,2 MDW 1330 NHGS££ 13,3 MDW 1340 NHGS££ 13,4 MDW 1350 NHGS££ 13,5 14,0 MDW 1360 NHGS££ 13,6 MDW 1370 NHGS££ 13,7 MDW 1380 NHGS££ 13,8 MDW 1390 NHGS££ 13,9 MDW 1400 NHGS££ 14,0 MDW 1410 NHGS££ 14,1 MDW 1420 NHGS££ 14,2 MDW 1430 NHGS££ 14,3 MDW 1440 NHGS££ 14,4 MDW 1450 NHGS££ 14,5 14,6 15,0 MDW 1460 NHGS££ MDW 1470 NHGS££ 14,7 MDW 1480 NHGS££ 14,8 MDW 1490 NHGS££ 14,9 MDW 1496 NHGS££ 14,96 MDW 1500 NHGS££ 15,0 MDW 1510 NHGS££ 15,1 MDW 1520 NHGS££ 15,2 MDW 1530 NHGS££ 15,3 MDW 1540 NHGS££ 15,4 MDW 1550 NHGS££ 15,5 16,0 MDW 1560 NHGS££ 15,6 MDW 1570 NHGS££ 15,7 MDW 1580 NHGS££ 15,8 MDW 1590 NHGS££ 15,9 MDW 1600 NHGS££ 16,0

10D Type

Stock Dimensions Stock Dimensions Stock Dimensions

70,8

178,9

72,9

r r

l 191,8

262,9 114,9

198,9

119,0

206

r r 75,5

r 141,1

188,1 78,1

r r r

80,7

10 L

110,8

136,9

149,3 83,3

278,1 123,1

213,1

127,2

220,2

197,3

293,3 131,3

227,3

184,7

How to Order

Non-Stock Items will be required minimum order quantity for 6 pcs. Please specify the Cat. No. For example, if the diameter of the drill is 10,3 mm and the ratio to øD is 5, please indicate as follow.

E.g.,

r 169,7

67,7

Cat. No.

(mm)

5D Type

163,4

98,5

130,7

øD ød

3D Type

r 232,5

118,8

Dimensions

AURORA Coated NHGS Type, Grade: DL1300

r r

62,5

r r

90,3

r r 160,5

r r 124,5

r r

r r r 69,8 r r 128,9 r r r 73,9 r r r r r 78,0 r r r 138,0 r r r 82,0 r r

l Diameter Ø 13,1–16,0 mm

Multi-Drills

3, 5, 10 MDW 0810 NHGS££ 8,1 MDW 0820 NHGS££ 8,2 MDW 0830 NHGS££ 8,3 MDW 0840 NHGS££ 8,4 MDW 0850 NHGS££ 8,5 9,0 MDW 0860 NHGS££ 8,6 MDW 0870 NHGS££ 8,7 MDW 0880 NHGS££ 8,8 MDW 0890 NHGS££ 8,9 MDW 0900 NHGS££ 9,0 MDW 0910 NHGS££ 9,1 MDW 0920 NHGS££ 9,2 MDW 0921 NHGS££ 9,21 MDW 0930 NHGS££ 9,3 MDW 0940 NHGS££ 9,4 9,5 10,0 MDW 0950 NHGS££ MDW 0960 NHGS££ 9,6 MDW 0970 NHGS££ 9,7 MDW 0980 NHGS££ 9,8 MDW 0990 NHGS££ 9,9 MDW 1000 NHGS££ 10,0 MDW 1010 NHGS££ 10,1 MDW 1020 NHGS££ 10,2 MDW 1030 NHGS££ 10,3 MDW 1040 NHGS££ 10,4 MDW 1050 NHGS££ 10,5 11,0 MDW 1060 NHGS££ 10,6 MDW 1070 NHGS££ 10,7 MDW 1080 NHGS££ 10,8 MDW 1090 NHGS££ 10,9 MDW 1100 NHGS££ 11,0 MDW 1108 NHGS££ 11,08 MDW 1110 NHGS££ 11,1 MDW 1120 NHGS££ 11,2 MDW 1130 NHGS££ 11,3 MDW 1140 NHGS££ 11,4 11,5 12,0 MDW 1150 NHGS££ MDW 1160 NHGS££ 11,6 MDW 1170 NHGS££ 11,7 MDW 1180 NHGS££ 11,8 MDW 1190 NHGS££ 11,9 MDW 1200 NHGS££ 12,0 MDW 1210 NHGS££ 12,1 MDW 1220 NHGS££ 12,2 MDW 1230 NHGS££ 12,3 MDW 1240 NHGS££ 12,4 MDW 1250 NHGS££ 12,5 12,6 13,0 MDW 1260 NHGS££ MDW 1270 NHGS££ 12,7 MDW 1280 NHGS££ 12,8 MDW 1290 NHGS££ 12,9 MDW 1296 NHGS££ 12,96 MDW 1300 NHGS££ 13,0

(mm)

MDW 1030 N H GS 5 ,

Super MULTI-DRILL

DC = 10,3 mm Applicable work materials with spiral coolant holes

DL1300

(Grade)

Drilling depth (The ratio to øD): –3 / –5 / –10 NHGS type Multi-Drills

K37

Micro Long Drills

MLDH ....L/P Type General Features Micro Long Drills are oil-hole drills for high efficiency drilling that were developed for drilling deep, smalldiameter holes. These next-generation, smalldiameter hole drills feature improved strength - often a problem area with small-diameter drills.

Characteristics and Applications

l Deep-hole drilling

New groove shape ensures good drill rigidity and chip evacuation. High efficiency drilling to depths of over 20 x drill diameter at over vf = 500 mm/min (drill diameter 1,3 mm, X12CrS13 equivalent). Optimal thinning and edge balance for stable chip control.

l Long tool life

Special coating provides long tool life with a wide variety of work materials. Improved chip evacuation makes it possible to reduce spindle load fluctuation, ensuring stable tool life.

Series

Application Guide Hole Drilling

Deep Hole Drilling

Diameter Range (mm)

Hole Depth (L/D)

MLDH  P

Ø 0,8 – 2,0

–2

MLDH  L5

Ø 0,8 – 2,0

–5

MLDH  L12

Ø 0,8 – 2,0

–12

MLDH  L20

Ø 0,8 – 2,0

–20

MLDH  L30

Ø 0,8 – 2,0

–30

Type

Recommended Cutting Conditions

l MLDH .... P / L5 Drill-ø Cutting (mm) Cond.

Multi-Drills

–Ø 1,0

–Ø 1,5

–Ø 2,0

( vc : Cutting Speed (m/min), f : Feed rate (mm/rev), Min - Optimum - Max )

Soft Steel ( –200 HB)

General Steel (200–250 HB)

Alloy Steel (250–300 HB)

Stainless Steel (–200 HB)

Cast Iron

Aluminium Alloy

Heat-Resistant Steels

40–50–60

20–30–40

40–50–60

50–60–70

5–10–15

0,01–0,02–0,03

0,02–0,03–0,04

0,03–0,04–0,06

0,005–0,01–0,02

40–50–60

20–30–40

40–50–60

50–60–70

5–10–15

0,04–0,08–0,12

0,02–0,05–0,10

0,04–0,08–0,12

0,05–0,10–0,15

0,01–0,03–0,05

40–50–60

20–30–40

40–50–60

50–60–70

5–10–15

0,06–0,08–0,12

0,04–0,06–0,10

0,06–0,08–0,12

0,08–0,12–0,15

0,01–0,03–0,05

l MLDH .... L12 / L20 / L30 Drill-ø Cutting (mm) Cond. –Ø 1,0

–Ø 1,5

–Ø 2,0

K38

( vc : Cutting Speed (m/min), f : Feed rate (mm/rev), Min - Optimum - Max )

Soft Steel ( –200 HB)

General Steel (200–250 HB)

Alloy Steel (250–300 HB)

Stainless Steel (–200 HB)

Cast Iron

Aluminium Alloy

Heat-Resistant Steels

40–50–60

20–30–40

40–50–60

50–60–70

5–10–15

0,01–0,02–0,03

0,02–0,03–0,04

0,03–0,04–0,06

0,005–0,01–0,02

40–50–60

20–30–40

40–50–60

50–60–70

5–10–15

0,03–0,05–0,07

0,02–0,04–0,07

0,04–0,07–0,10

0,05–0,08–0,12

0,01–0,02–0,03

40–50–60

20–30–40

40–50–60

50–60–70

5–10–15

0,04–0,06–0,08

0,04–0,07–0,10

0,05–0,08–0,12

0,01–0,02–0,03

= Japan stock

Micro Long Drills

MLDH-P

MLDH-L

MLDH ....L/P Type

Internal Coolant Supply MLDH-P For Pilot Hole Drilling

MLDH-L For Deep Hole Drilling

Stock

(mm) P Type for Pilot Hole Drilling

Cat. No.

Stock

0,80 0,81 0,82 0,83 0,84 0,85 0,86 0,87 0,88 0,89 0,90 0,91 0,92 0,93 0,94 0,95 0,96 0,97 0,98 0,99 1,00 1,05 1,10 1,15 1,20 1,25 1,30 1,35 1,40 1,45 1,50 1,55 1,60 1,65 1,70 1,75 1,80 1,85 1,90 1,95 2,00

MLDH 0800P 0810P MLDH 0820P 0830P MLDH 0840P 0850P 0860P MLDH 0870P 0880P MLDH 0890P 0900P 0910P MLDH 0920P 0930P MLDH 0940P 0950P 0960P MLDH 0970P 0980P MLDH 0990P 1000P MLDH 1050P MLDH 1100P MLDH 1150P MLDH 1200P MLDH 1250P MLDH 1300P MLDH 1350P MLDH 1400P MLDH 1450P MLDH 1500P MLDH 1550P MLDH 1600P MLDH 1650P MLDH 1700P MLDH 1750P MLDH 1800P MLDH 1850P MLDH 1900P MLDH 1950P MLDH 2000P

m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m

Dimensions

l 3,2 3,3 3,4 3,5 3,6 3,7

3,8 3,9 4,0

4,2 4,4 4,6 4,8 5,0 5,2 5,4 5,6 5,8 6,0 6,2 6,4 6,6 6,8 7,0 7,2 7,4 7,6 7,8 8,0

Cat. No. 5, 12, 20, 30

MLDH 0800L 0810L MLDH 0820L 0830L MLDH 0840L 0850L 0860L MLDH 0870L 0880L MLDH 0890L 0900L 0910L MLDH 0920L 0930L MLDH 0940L 0950L 0960L MLDH 0970L 0980L MLDH 0990L 1000L MLDH 1050L MLDH 1100L MLDH 1150L MLDH 1200L MLDH 1250L MLDH 1300L MLDH 1350L MLDH 1400L MLDH 1450L MLDH 1500L MLDH 1550L MLDH 1600L MLDH 1650L MLDH 1700L MLDH 1750L MLDH 1800L MLDH 1850L MLDH 1900L MLDH 1950L MLDH 2000L

5x D 12x D 20x D 30x D Stock Dimensions Stock Dimensions Stock Dimensions Stock Dimensions 5 1 2 2 0 3 0 L L L L l l l l 8 m m m m 19 m m m m 28 m m m m 14 60 m m m m 20 m m m m 70 29 m m m m 55 9 m m m m m m m m 21 30 m m m m 15 m m m m 50 m m m m 31 m m m m 22 m m m m m m m m 65 32 m m m m 16 75 m m m m 23 10 m m m m 33 m m m m 60 m m m m 17 24 m m m m 34 m m m m 18 25 36 m m m m 80 19 26 37 m m m m 12 28 39 m m m m 20 70 29 41 m m m m 85 21 30 43 m m m m 22 31 44 m m m m 14 55 23 32 46 m m m m 75 24 34 48 65 m m m m 90 25 35 49 m m m m 36 51 m m m m 16 26 m m m m 37 53 m m m m 95 27 38 54 80 m m m m 28 40 56 m m m m 29 41 58 70 18 m m m m 100 60 30 42 m m m m 43 61 31 60 m m m m 85 44 63 m m m m 32 46 65 20 103 m m m m 33 47 66 75 m m m m 34 90 48 68

Multi-Drills

ØD (mm)

L Type for Deep Hole Drilling

PVD Coated Grade: ACV70

K39

Solid Carbide Micro / MINI-DRILLs

MDUS / MDSS Type Fig.2

øD (mm) 0,030 0,035 0,040 0,045

0,050 0,055 0,060 0,065 0,070 0,075 0,080 0,085 0,090 0,095

0,100 0,110 0,120 0,120 0,140 0,150 0,160 0,170 0,180 0,190

Cat. No. MDUS 0030-30C MDUS 0035-30C MDUS 0040-30C MDUS 0045-30C MDUS 0050-30C MDUS 0055-30C MDUS 0060-30C MDUS 0065-30C MDUS 0070-30C MDUS 0075-30C MDUS 0080-30C MDUS 0085-30C MDUS 0090-30C MDUS 0095-30C MDUS 0100-30C MDUS 0110-30C MDUS 0120-30C MDUS 0130-30C MDUS 0140-30C MDUS 0150-30C MDUS 0160-30C MDUS 0170-30C MDUS 0180-30C MDUS 0190-30C

Stock

l Diameter Ø 0,03–0,19 mm Dimensions

l1 l2

m 0,3

l Diameter Ø 0,20–0,59 mm

Pcs./ Fig. Packing

m 0,4 m 0,5 0,6 5

0,7

m m

0,8

1,0

øD (mm)

0,20 0,21 0,22 0,23 0,24 0,25 0,26 0,27 0,28 0,29

0,30 28

1,2

m 1,5 1

m 1,8 1,9

0,31 0,32 0,33 0,34 0,35 0,36 0,37 0,38 0,39

0,40 0,41 0,42 0,43 0,44 0,45 0,46 0,47 0,48 0,49

0,50 0,51 0,52 0,53 0,54 0,55 0,56 0,57 0,58 0,59

Multi-Drills

Fig.3

Cat. No. MDSS 0020 MDSS 0021 MDSS 0022 MDSS 0023 MDSS 0024 MDSS 0025 MDSS 0026 MDSS 0027 MDSS 0028 MDSS 0029 MDSS 0030 MDSS 0031 MDSS 0032 MDSS 0033 MDSS 0034 MDSS 0035 MDSS 0036 MDSS 0037 MDSS 0038 MDSS 0039 MDSS 0040 MDSS 0041 MDSS 0042 MDSS 0043 MDSS 0044 MDSS 0045 MDSS 0046 MDSS 0047 MDSS 0048 MDSS 0049 MDSS 0050 MDSS 0051 MDSS 0052 MDSS 0053 MDSS 0054 MDSS 0055 MDSS 0056 MDSS 0057 MDSS 0058 MDSS 0059

Dimensions

l1 l2

r r r r r 2,5 r r r r r r r r 3 r r 28 r r r 4 r r r r r r r 5 r r r r r r r r r r r 6 27 r r r r

Pcs./ Fig. Packing

K40

Alloy Steel, Pre-hardened Steel

Die Steel, Tempered Steel (HRC 30–40)

= Japan stock

0,60

0,70

0,71 0,72 0,73 0,74 0,75 0,76 0,77 0,78 0,79

0,80 0,81 0,82 0,83 0,84 0,85 0,86 0,87 0,88 0,89

0,90 0,91 0,92 0,93 0,94 0,95 0,96 0,97 0,98 0,99

1,00

Stainless Steel

Spindle Feed rate Step-feed Spindle Feed rate Step-feed Spindle Feed rate Step-feed (rpm) (mm/min) (mm) (rpm) (mm/min) (mm) (rpm) (mm/min) (mm) 10600 20 26500 50 21200 40 10600 30 26500 80 21200 60 0,1D 0,1D 9500 40 25900 100 19900 80 0,1D 9500 50 25500 150 19100 110 80 15900 240 0,2D–0,5Dh 12700 190 0,2D–0,5Dh 5600

q = Delivery on request

øD (mm) 0,61 0,62 0,63 0,64 0,65 0,66 0,67 0,68 0,69

MDSS Recommended Cutting Conditions (Wet) Work Co n Drill-ø d. (mm) Ø 0,2 Ø 0,3 Ø 0,4 Ø 0,5 Ø 1,0

l Diameter Ø 0,60–1,00 mm Cat. No. MDSS 0060 MDSS 0061 MDSS 0062 MDSS 0063 MDSS 0064 MDSS 0065 MDSS 0066 MDSS 0067 MDSS 0068 MDSS 0069 MDSS 0070 MDSS 0071 MDSS 0072 MDSS 0073 MDSS 0074 MDSS 0075 MDSS 0076 MDSS 0077 MDSS 0078 MDSS 0079 MDSS 0080 MDSS 0081 MDSS 0082 MDSS 0083 MDSS 0084 MDSS 0085 MDSS 0086 MDSS 0087 MDSS 0088 MDSS 0089 MDSS 0090 MDSS 0091 MDSS 0092 MDSS 0093 MDSS 0094 MDSS 0095 MDSS 0096 MDSS 0097 MDSS 0098 MDSS 0099 MDSS 0100

Stock

Helix angle: 30°

Stock

Fig.1

Dimensions

l1 l2

r r r r r 7 26 r r r r r r r r r r 9 24 r r r r r r r r r r 10 23 r r r r r r r r r r r 11 22 r r r r r 12 21

Pcs./ Fig. Packing

1. The above conditions are recommended under wet conditions, using water-soluble coolant. 2. If machine noises and vibrations are present, please adjust the cutting conditions accordingly. 3. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. h Step feed is recommended for drilling of holes deeper than 3xD.

SUMIDIA Coated Drills

SDC Type

MDS... SDC

General Features

SUMIDIA Coated SDC type drills for Carbon Fibre Reinforced Plastic (CFRP) employ Sumitomo Electric Hardmetal‘s proprietary multi-step point angle. Combined with a diamond coating, this technology improves the quality of machined surfaces and extends tool life.

Series Diameter Range (mm)

Point angle

Ø 2,0 – 4,0

90°

Ø 4,851 – 10,0

130°

Type

CFRP *

Cu Alloy

Al Alloy

Coating

Cast iron

Grade

Hardened Steel 45–55 55–60 60–65 HRC HRC HRC

Stainless Steel Ti Alloy / Heat Resistant Alloy

SUMIDIA

–3

Alloy Steel

DCX20

Carbon Steel

l Excellent drilled-hole quality - Sharp cutting edge shape reduces delamination of fibre layers and burrs. - Continuously changing point angle disperses load placed on cutting edge and prevents breakage. l Long tool life - Use of high-strength diamond coating with excellent adhesion delivers high quality and long tool life.

Structual Steel

MDS□□□□□SDC 3

Pre-hardened Steel Tempered Die Steel

Characteristics and Applications

Hole Depth (L/D)

〇

◎

* CFRP (Carbon Fibre Reinforced Plastic)

Diameter Ø 2,0–4,0 mm

Performance Comparison of Machined Surface Finish Excellent Machined Face Quality (Prevents Delamination And Burrs) Concurrent A

SDC

Concurrent B

Diameter Ø 4,851–10,0 mm

Concurrent C

Hole Entrance

Hole Exit

Tool: SUMIDIA coated drill SDC type, Ø 6,375 Competitor A B C´s drill Ø 6,35 & Ø 6,5 Work Material: CFRP Cutting Conditions: n = 6.000 rpm, f=0,1 mm/rev, ap =28 mm (Through) Dry

Tool Life Comparison

Ød (mm)

DC (mm)

3,0

3,3

3,3 4,0 4,851 5,0 5,6 6,0 6,375 7,0 7,938 8,0 9,0 9,550 10,0

4,0

4,851

5,0 5,6

6,0

Margin

6,375

7,0

Flank

7,938

8,0 9,0

Rake Face

No delamination Low flank wear

More delamination from cutting edge to flank

9,550

10,0

Stable diamond layer adhesion prevents delamination. Excellent wear resistance enables high-quality drilling with long tool life. SDC Competitor A's Diamond Coated Drill Carbide Drill

100

200

300

400

500

600

Hole

Tool: SUMIDIA coated drill SDC type, Ø 6,375 Competitor A B C´s drill Ø 6,35 & Ø 6,5 Work Material: CFRP Cutting Conditions: n = 6.000 rpm, f=0,1 mm/rev, ap =28 mm (Through) Dry

Cat. No. MDS 02000SDC3 02489SDC3 03000SDC3 MDS 03300SDC3 04000SDC3 MDS 04851SDC3 05000SDC3 MDS 05600SDC3 06000SDC3 MDS 06375SDC3 07000SDC3 MDS 07938SDC3 08000SDC3 MDS 09000SDC3 MDS 09550SDC3 10000SDC3

Stock m m m m m m m m m m m m m m m m

(mm)

Dimensions

L 49 60

12,5 15,0 17,5 20,0 22,5

27,5

30,0

32,5 35,0

40,0

45,0

105

50,0

Multi-Drills

2,489

3,0

Competitor‘s product (After drilling 50 holes)

3D Type

Dimensions

2,0

Effects of Diamond Coating SDC type (After drilling 600 holes)

Diameter ø 2,0–10,0 mm

Recommended Cutting Conditions ØD

Work

CFRP Only (Dry Machining)

Stacked Plates of CFRP, Aluminium Alloys (Dry Machining)

80–120–150 40–60–80 vc 0,05–0,08–0,10 0,05–0,05–0,10 f 80–100–120 40–60–80 vc –Ø10,0 0,05–0,08–0,10 0,05–0,05–0,10 f ( v c : Cutting Speed (m/min), f : Feed rate (mm/rev), Min - Optimum - Max )

–Ø 6,0

K41

K42

Brazed Carbide MULTI-DRILLs

KDS Type Description

The new AK type drill features an extra long carbide drill head, new cutting geometry, coolant holes and ultra hard TiAlN coating for reliable high productivity drilling.

Advantages l General purpose drill for steels, stainless steels, cast irons

l High productivity drilling even on deep holes up to 7 x D l Twice the tool life of conventionally coated drills l Self centering l Surface finish and tolerances comparable to solid carbide l Regrindable extra long carbide head halves drill replacement costs

Type

Diameter range (mm)

Hole depth (L/D)

Short type

(MAK Type)

Ø 9,5–40,5

–3

Long type

(LAK Type)

Ø 9,5–40,5

–5

Extra long type (DAK Type)

Ø 9,5–40,5

–7

Series Performance l High efficiency drilling Comparison of coating damage when high speed drilling TiAlN coated KDS…AK

TiN coated type

Remark First choice general purpose drill Helix angle: 25° ---> 0°

l Optimized drill geometry Comparison of damage to drill margin After 40 min. cut length KDS…AK

Competitor’s drill

l Comparison of cutting power (chip removal capability) KDS…AK Cutting power (N)

Series

Chip stuck in flute

Drill dia.: 18,0 mm Work material: C50 (HB230)

Application examples

f = 0,3 mm/rev ap = 50 mm

l Workpiece material - General steel and alloy steel

Competitor’s drill Drill dia.: 18,0 mm Work material: C50 (HB230)

vc = 50 m/min f = 0,25 mm/rev ap = 38 mm

Drill dia.: 18,0 mm Work material: C50 (HB230)

vc = 50 m/min f = 0,3 mm/rev ap = 90 mm (L/D = 5)

l Automotive parts Work material: C50 (HB250)

l Automotive parts Work material: 42CrMo4 (HB250)

KDS …AK

Concurrent A

Competitor B

Multi-Drills

vc = 60 m/min vc = 120 m/min After 30 m cut length (600 holes)

- Low carbon steel - Die steel - Stainless steel - Ductile cast iron

- Grey cast iron

Drill: Conditions:

100 200 300 Tool life (Holes)

KDS 180 LAK (Ø 18,0 mm) Drill: vc = 55 m/min, f = 0,25 mm/rev Conditions: ap = 70 mm

100 200 300 Tool life (Holes)

KDS 250 MAK (Ø 25,0 mm) vc = 60 m/min, f = 0,25 mm/rev ap= 65 mm

K43

Brazed Carbide MULTI-DRILLs

KDS … MAK Type Short Type ( 3 x D )

Brazed Carbide Drills with Coolant Holes

Helix angle: 20° l2 = Effective drilling length

Diameter Ø 9,5–15,5 mm

Diameter Ø 15,6–20,0 mm

Dimensions (mm)

Multi-Drills

Shank

Drill Head

Short Series (3D) Cat. No.

DC (mm) DCON LS PL 9,5~ KDS 095 MAK 10,0 16 48 1,8 100 MAK ~10,5 105 MAK 10,6~ KDS 106 MAK 11,0 16 48 2 110 MAK ~11,5 115 MAK 11,6 KDS 116 MAK 11,7 117 MAK 11,8 118 MAK 11,9 119 MAK 12,0 16 48 2,2 120 MAK 12,1 121 MAK 12,2 122 MAK 12,3 123 MAK 12,4 124 MAK 12,5 125 MAK 12,6 KDS 126 MAK 12,7 127 MAK 12,8 128 MAK 12,9 129 MAK 13,0 16 48 2,4 130 MAK 13,1 131 MAK 13,2 132 MAK 13,3 133 MAK 13,4 134 MAK 13,5 135 MAK 13,6 KDS 136 MAK 13,7 137 MAK 13,8 138 MAK 13,9 139 MAK 14,0 16 48 2,5 140 MAK 14,1 141 MAK 14,2 142 MAK 14,3 143 MAK 14,4 144 MAK 14,5 145 MAK 14,6 KDS 146 MAK 14,7 147 MAK 14,8 148 MAK 14,9 148 MAK 15,0 20 50 2,7 150 MAK 15,1 151 MAK 15,2 152 MAK 15,3 153 MAK 15,4 154 MAK 15,5 155 MAK

Dimensions (mm)

Stock

Dimensions (mm)

MAK

OAL

q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q

LUX

96,8

102,0

107,2

112,4

117,5

127,7

Recommended Cutting Conditions Diameter (mm) –Ø 15 –Ø 20 –Ø 30,5

K44

Steels (<250 HB) vc f vc f vc f

50–65–75 0,15–0,3 50–65–75 0,15–0,35 55–70–90 0,2–0,4

Hardened Steels Stainless Steels Steels (45 HRC) (250–320 HB ) (<200 HB)

Shank

Drill Head

Short Series (3D) Cat. No.

DC (mm) DCON LS PL 15,6 KDS 156 MAK 15,7 157 MAK 15,8 158 MAK 15,9 159 MAK 16,0 20 50 2,9 160 MAK 16,1 161 MAK 16,2 162 MAK 16,3 163 MAK 16,4 164 MAK 16,5 165 MAK 16,6 KDS 166 MAK 16,7 167 MAK 16,8 168 MAK 16,9 169 MAK 17,0 20 50 3,1 170 MAK 17,1 171 MAK 17,2 172 MAK 17,3 173 MAK 17,4 174 MAK 17,5 175 MAK 17,6 KDS 176 MAK 17,7 177 MAK 17,8 178 MAK 17,9 179 MAK 18,0 20 50 3,3 180 MAK 18,1 181 MAK 18,2 182 MAK 18,3 183 MAK 18,4 184 MAK 18,5 185 MAK 18,6 KDS 186 MAK 18,7 187 MAK 18,8 188 MAK 18,9 189 MAK 19,0 25 56 3,5 190 MAK 19,1 191 MAK 19,2 192 MAK 19,3 193 MAK 19,4 194 MAK 19,5 195 MAK 19,6 KDS 196 MAK 19,7 197 MAK 19,8 25 56 3,6 198 MAK 19,9 199 MAK 20,0 200 MAK

Stock

Dimensions (mm)

MAK

OAL

LUX

132,9

138,1

143,3

158,5

158,6

q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q

( v c : Cutting Speed (m/min), f : Feed rate (mm/rev)) (Min – Standard – Max) Ductile Cast Irons

Titanium Alloys Inconel Aluminium (Ti–6Al–4V) (Inconel 718) Alloys 50–60–70 30–35–45 35–45–50 55–65–75 60–80–100 70–85–100 20–25–35 10–20–30 0,15–0,3 0,1–0,2 0,1–0,2 0,15–0,3 0,2–0,3 0,25–0,35 0,1–0,15 0,08–0,1 50–60–70 35–40–50 35–45–50 60–70–80 60–80–100 70–90–110 20–30–40 10–20–30 0,15–0,35 0,15–0,25 0,15–0,25 0,15–0,35 0,2–0,35 0,25–0,4 0,1–0,15 0,08–0,1 55–65–90 35–40–50 35–45–50 60–70–90 60–90–110 75–100–120 25–35–40 15–25–35 0,2–0,4 0,15–0,25 0,15–0,25 0,2–0,4 0,25–0,4 0,3–0,4 0,1–0,2 0,08–0,12 If the drilling operation is completely satisfactory with the above condition and the rigidity of the machine is sufficient, the cutting data can be raised. For more guidance, please contact our technical representative.

q = Delivery on request

Cast Irons

Brazed Carbide MULTI-DRILLs

KDS … MAK Type TiAlN Coated Brazed Carbide Multi-Drills for General Steels, Cast Iron & Ductile Cast Iron Specification: - Brazed carbide drill TiAlN coated (Grade: ACW30) with coolant holes - Shank with whistle notch

Diameter Ø 20,1–24,5 mm

Diameter Ø 24,6– 40,5 mm

Dimensions (mm) Shank

Drill Head

Short Series (3D) Cat. No.

Dimensions (mm)

MAK

OAL

q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q

158,6

158,8

164,0

164,2

174,4

LUX

Shank

Drill Head

Short Series (3D) Cat. No.

DC (mm) DCON LS PL 24,6 KDS 246 MAK 24,7 247 MAK 24,8 248 MAK 24,9 249 MAK 25,0 32 60 4,5 250 MAK 25,1 251 MAK 25,2 252 MAK 25,3 253 MAK 25,4 254 MAK 25,5 255 MAK 25,6 KDS 256 MAK 25,7 257 MAK 25,8 258 MAK 25,9 259 MAK 26,0 32 60 4,7 260 MAK 26,1 261 MAK –26,5 –265 MAK 26,6 KDS 266 MAK 32 60 4,9 –27,5 –275 MAK 27,6 KDS 276 MAK 32 60 5,1 –28,5 –285 MAK 28,6 KDS 286 MAK 32 60 5,3 –29,5 –295 MAK 29,6 KDS 296 MAK 32 60 5,5 –30,5 –305 MAK 30,6 KDS 306 MAK 40 70 5,6 –31,5 –315 MAK 31,6 KDS 316 MAK 40 70 5,8 –32,5 –325 MAK 32,6 KDS 326 MAK 40 70 6,0 –33,5 –335 MAK 33,6 KDS 336 MAK 40 70 6,2 –34,5 –345 MAK 34,6 KDS 346 MAK 40 70 6,4 –35,5 –355 MAK 35,6 KDS 356 MAK 40 70 6,6 –36,5 –365 MAK 36,6 KDS 366 MAK 40 70 6,7 –37,5 –375 MAK 37,6 KDS 376 MAK 40 70 6,9 –38,5 –385 MAK 38,6 KDS 386 MAK 40 70 7,1 –39,5 –395 MAK 39,6 KDS 396 MAK 40 70 7,3 –40,5 –405 MAK

Stock

Dimensions (mm)

MAK

OAL

LUX

174,5

179,9

185,1

190,3

100

190,5

104

210,6

112

215,8

115

221,0 101

119

226,2 104

122

231,4 107

125

231,6 110

128

236,7 113

132

241,9 116

163

247,1 119

168

252,3 122

173

q q q q q q q q q q q q q q q q

Multi-Drills

DC (mm) DCON LS PL 20,1 KDS 201 MAK 20,2 202 MAK 20,3 25 56 3,6 203 MAK 20,4 204 MAK 20,5 205 MAK 20,6 KDS 206 MAK 20,7 207 MAK 20,8 208 MAK 20,9 209 MAK 21,0 25 56 3,8 210 MAK 21,1 211 MAK 21,2 212 MAK 21,3 213 MAK 21,4 214 MAK 21,5 215 MAK 21,6 KDS 216 MAK 21,7 217 MAK 21,8 218 MAK 21,9 219 MAK 22,0 25 56 4,0 220 MAK 22,1 221 MAK 22,2 222 MAK 22,3 223 MAK 22,4 224 MAK 22,5 225 MAK 22,6 KDS 226 MAK 22,7 227 MAK 22,8 228 MAK 22,9 229 MAK 23,0 25 56 4,2 230 MAK 23,1 231 MAK 23,2 232 MAK 23,3 233 MAK 23,4 234 MAK 23,5 235 MAK 23,6 KDS 236 MAK 23,7 237 MAK 23,8 238 MAK 23,9 239 MAK 24,0 32 60 4,4 240 MAK 24,1 241 MAK 24,2 242 MAK 24,3 243 MAK 24,4 244 MAK 24,5 245 MAK

Dimensions (mm)

Stock

How to Order

Non-Stock Items will be required minimum order quantity for 6 pcs. Please specify the Cat. No. For example, if the diameter of the drill is 10,2 mm, please indicate as follow.

KDS 102 M AK ,

E.g., KDS series: Brazed carbide drill with coolant holes

Drill diameter 10,2 mm

ACW30

(Grade)

AK: Brazed carbide and TiAlN coated drill M : 3xD

K45

Brazed Carbide MULTI-DRILLs

KDS … LAK Type Long Type ( 5 x D )

Brazed Carbide Drills with Coolant Holes

Helix angle: 20° ---> 6° l2 = Effective drilling length

Diameter Ø 9,5–15,5 mm

Diameter Ø 15,6–20,0 mm

Dimensions (mm)

Multi-Drills

Shank

Drill Head

Long Series (5D) Cat. No.

DC (mm) DCON LS PL 9,5~ KDS 095 LAK 10,0 16 48 1,8 100 LAK ~10,5 105 LAK 10,6~ KDS 106 LAK 11,0 16 48 2 110 LAK ~11,5 115 LAK 11,6 KDS 116 LAK 11,7 117 LAK 11,8 118 LAK 11,9 119 LAK 12,0 16 48 2,2 120 LAK 12,1 121 LAK 12,2 122 LAK 12,3 123 LAK 12,4 124 LAK 12,5 125 LAK 12,6 KDS 126 LAK 12,7 127 LAK 12,8 128 LAK 12,9 129 LAK 13,0 16 48 2,4 130 LAK 13,1 131 LAK 13,2 132 LAK 13,3 133 LAK 13,4 134 LAK 13,5 135 LAK 13,6 KDS 136 LAK 13,7 137 LAK 13,8 138 LAK 13,9 139 LAK 14,0 16 48 2,5 140 LAK 14,1 141 LAK 14,2 142 LAK 14,3 143 LAK 14,4 144 LAK 14,5 145 LAK 14,6 KDS 146 LAK 14,7 147 LAK 14,8 148 LAK 14,9 149 LAK 15,0 20 50 2,7 150 LAK 15,1 151 LAK 15,2 152 LAK 15,3 153 LAK 15,4 154 LAK 15,5 155 LAK

Dimensions (mm)

Stock

Dimensions (mm)

LAK

OAL

q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q

LUX

116,8

127,0

132,2

142,4

147,5

157,7

Recommended Cutting Conditions Diameter (mm) –Ø 15 –Ø 20 –Ø 30,5

K46

vc f vc f vc f

Steels (<250 HB ) 50–65–75 0,15–0,3 50–65–75 0,15–0,35 55–70–90 0,2–0,4

Hardened Steels Stainless Steels Steels (45 HRC) (250–320 HB ) (<200 HB) 50–60–70 30–35–45 35–45–50 0,15–0,3 0,1–0,2 0,1–0,2 50–60–70 35–40–50 35–45–50 0,15–0,35 0,15–0,25 0,15–0,25 55–65–90 35–40–50 35–45–50 0,2–0,4 0,15–0,25 0,15–0,25

Shank

Drill Head

Long Series (5D) Cat. No.

DC (mm) DCON LS PL 15,6 KDS 156 LAK 15,7 157 LAK 15,8 158 LAK 15,9 159 LAK 16,0 20 50 2,9 160 LAK 16,1 161 LAK 16,2 162 LAK 16,3 163 LAK 16,4 164 LAK 16,5 165 LAK 16,6 KDS 166 LAK 16,7 167 LAK 16,8 168 LAK 16,9 169 LAK 17,0 20 50 3,1 170 LAK 17,1 171 LAK 17,2 172 LAK 17,3 173 LAK 17,4 174 LAK 17,5 175 LAK 17,6 KDS 176 LAK 17,7 177 LAK 17,8 178 LAK 17,9 179 LAK 18,0 20 50 3,3 180 LAK 18,1 181 LAK 18,2 182 LAK 18,3 183 LAK 18,4 184 LAK 18,5 185 LAK 18,6 KDS 186 LAK 18,7 187 LAK 18,8 188 LAK 18,9 189 LAK 19,0 25 56 3,5 190 LAK 19,1 191 LAK 19,2 192 LAK 19,3 193 LAK 19,4 194 LAK 19,5 195 LAK 19,6 KDS 196 LAK 19,7 197 LAK 19,8 25 56 3,6 198 LAK 19,9 199 LAK 20,0 200 LAK

Stock

Dimensions (mm)

LAK

OAL

LUX

167,9

173,1

178,3

102

193,5

107

198,6 103

113

q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q

( v c : Cutting Speed (m/min), f : Feed rate (mm/rev)) (Min – Standard – Max) Ductile Cast Irons 55–65–75 0,15–0,3 60–70–80 0,15–0,35 60–70–90 0,2–0,4

Cast Irons 60–80–100 0,2–0,3 60–80–100 0,2–0,35 60–90–110 0,25–0,4

Aluminium Alloys 70–85–100 0,25–0,35 70–90–110 0,25–0,4 75–100–120 0,3–0,4

Titanium Alloys (Ti–6Al–4V) 20–25–35 0,1–0,15 20–30–40 0,1–0,15 25–35–40 0,1–0,2

Inconel (Inconel 718) 10–20–30 0,08–0,1 10–20–30 0,08–0,1 15–25–35 0,08–0,12

If the drilling operation is completely satisfactory with the above condition and the rigidity of the machine is sufficient, the cutting data can be raised. For more guidance, please contact our technical representative.

q = Delivery on request

Brazed Carbide MULTI-DRILLs

KDS … LAK Type TiAlN Coated Brazed Carbide Multi-Drills for General Steels, Cast Iron & Ductile Cast Iron

Specification: - Brazed carbide drill TiAlN coated (Grade: ACW30) with coolant holes - Shank with whistle notch

Diameter Ø 20,1–24,5 mm

Diameter Ø 24,6–40,5 mm

Dimensions (mm) Shank

Drill Head

Long Series (5D) Cat. No.

Dimensions (mm)

LAK

OAL

q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q

LUX

198,6 103

198,8 107

204,0 113

214,2 117

224,4 123

113

118

124

129

135

Shank

Drill Head

Long Series (5D) Cat. No.

DC (mm) DCON LS PL 24,6 KDS 246 LAK 24,7 247 LAK 24,8 248 LAK 24,9 249 LAK 25,0 32 60 4,5 250 LAK 25,1 251 LAK 25,2 252 LAK 25,3 253 LAK 25,4 254 LAK 25,5 255 LAK 25,6 KDS 256 LAK 25,7 257 LAK 25,8 258 LAK 25,9 259 LAK 32 60 4,7 26,0 260 LAK 26,1 261 LAK –26,5 –265 LAK 26,6 KDS 266 LAK 32 60 4,9 –27,5 –275 LAK 27,6 KDS 276 LAK 32 60 5,1 –28,5 –285 LAK 28,6 KDS 286 LAK 32 60 5,3 –29,5 –295 LAK 29,6 KDS 296 LAK 32 60 5,5 –30,5 –305 LAK 30,6 KDS 306 LAK 40 70 5,6 –31,5 –315 LAK 31,6 KDS 316 LAK 40 70 5,8 –32,5 –325 LAK 32,6 KDS 326 LAK 40 70 6,0 –33,5 –335 LAK 33,6 KDS 336 LAK 40 70 6,2 –34,5 –345 LAK 34,6 KDS 346 LAK 40 70 6,4 –35,5 –355 LAK 35,6 KDS 356 LAK 40 70 6,6 –36,5 –365 LAK 36,6 KDS 366 LAK 40 70 6,7 –37,5 –375 LAK 37,6 KDS 376 LAK 40 70 6,9 –38,5 –385 LAK 38,6 KDS 386 LAK 40 70 7,1 –39,5 –395 LAK 39,6 KDS 396 LAK 40 70 7,3 –40,5 –405 LAK

Stock

Dimensions (mm)

LAK

OAL

LUX

229,5 127

140

234,7 133

146

239,9 137

151

245,1 143

157

250,3 147

162

260,5 152

167

280,6 166

187

285,8 172

190

291,0 175

194

296,2 177

197

301,4 180

200

306,6 183

203

311,7 188

207

321,9 193

243

327,1 198

248

332,3 203

253

q q q q q q q q q q q q q q q q

Multi-Drills

DC (mm) DCON LS PL 20,1 KDS 201 LAK 20,2 202 LAK 20,3 25 56 3,6 203 LAK 20,4 204 LAK 20,5 205 LAK 20,6 KDS 206 LAK 20,7 207LAK 20,8 208 LAK 20,9 209 LAK 21,0 25 56 3,8 210 LAK 21,1 211 LAK 21,2 212 LAK 21,3 213 LAK 21,4 214 LAK 21,5 215 LAK 21,6 KDS 216 LAK 21,7 217 LAK 21,8 218 LAK 21,9 219 LAK 22,0 25 56 4,0 220 LAK 22,1 221 LAK 22,2 222 LAK 22,3 223 LAK 22,4 224 LAK 22,5 225 LAK 22,6 KDS 226 LAK 22,7 227 LAK 22,8 228 LAK 22,9 229 LAK 23,0 25 56 4,2 230 LAK 23,1 231 LAK 23,2 232 LAK 23,3 233 LAK 23,4 234 LAK 23,5 235 LAK 23,6 KDS 236 LAK 23,7 237 LAK 23,8 238 LAK 23,9 239 LAK 24,0 32 60 4,4 240 LAK 24,1 241 LAK 24,2 242 LAK 24,3 243 LAK 24,4 244 LAK 24,5 245 LAK

Dimensions (mm)

Stock

How to Order

Non-Stock Items will be required minimum order quantity for 6 pcs. Please specify the Cat. No. For example, if the diameter of the drill is 10,2 mm, please indicate as follow.

KDS 102 L AK ,

E.g., KDS series: Brazed carbide drill with coolant holes

Drill diameter 10,2 mm

ACW30

(Grade)

AK: Brazed carbide and TiAlN coated drill L : 5xD

K47

Brazed Carbide MULTI-DRILLs

KDS … DAK Type

Extra Long Type ( 7 x D ) Brazed Carbide Drills with Coolant Holes

Helix angle: 20° ---> 0° l2 = Effective drilling length

Diameter Ø 9,5–15,5 mm Dimensions (mm)

Multi-Drills

Shank

Drill Head

Diameter Ø 15,6–20,0 mm Extra Long Series (7D)

Cat. No.

DC (mm) DCON LS PL 9,5~ KDS 095 DAK 10,0 16 48 1,8 100 DAK ~10,5 105 DAK 10,6~ KDS 106 DAK 11,0 16 48 2 110 DAK ~11,5 115 DAK 11,6 KDS 116 DAK 11,7 117 DAK 11,8 118 DAK 11,9 119 DAK 12,0 16 48 2,2 120 DAK 12,1 121 DAK 12,2 122 DAK 12,3 123 DAK 12,4 124 DAK 12,5 125 DAK 12,6 KDS 126 DAK 12,7 127 DAK 12,8 128 DAK 12,9 129 DAK 13,0 16 48 2,4 130 DAK 13,1 131 DAK 13,2 132 DAK 13,3 133 DAK 13,4 134 DAK 13,5 135 DAK 13,6 KDS 136 DAK 13,7 137 DAK 13,8 138 DAK 13,9 139 DAK 14,0 16 48 2,5 140 DAK 14,1 141 DAK 14,2 142 DAK 14,3 143 DAK 14,4 144 DAK 14,5 145 DAK 14,6 KDS 146 DAK 14,7 147 DAK 14,8 148 DAK 14,9 149 DAK 15,0 20 50 2,7 150 DAK 15,1 151 DAK 15,2 152 DAK 15,3 153 DAK 15,4 154 DAK 15,5 155 DAK

Stock

Dimensions (mm)

DAK

OAL

q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q

LUX

141,8

152,0

162,2

177,4

106

182,5 106

197,7 114

113

122

Recommended Cutting Conditions Diameter (mm) –Ø 15 –Ø 20 –Ø 30,5

K48

vc f vc f vc f

Steels (<250 HB ) 40–65–90 0,15–0,2–0,3 40–65–90 0,2–0,3–0,4 40–70–90 0,2–0,35–0,45 q = Delivery on request

Steels (250–320 HB ) 40–60–90 0,1–0,2–0,25 40–60–90 0,15–0,25–0,35 40–65–90 0,2–0,3–0,4

Dimensions (mm) Shank

Drill Head

Extra Long Series (7D) Cat. No.

DC (mm) DCON LS PL 15,6 KDS 156 DAK 15,7 157 DAK 15,8 158 DAK 15,9 159 DAK 16,0 20 50 2,9 160 DAK 16,1 161 DAK 16,2 162 DAK 16,3 163 DAK 16,4 164 DAK 16,5 165 DAK 16,6 KDS 166 DAK 16,7 167 DAK 16,8 168 DAK 16,9 169 DAK 17,0 20 50 3,1 170 DAK 17,1 171 DAK 17,2 172 DAK 17,3 173 DAK 17,4 174 DAK 17,5 175 DAK 17,6 KDS 176 DAK 17,7 177 DAK 17,8 178 DAK 17,9 179 DAK 18,0 20 50 3,3 180 DAK 18,1 181 DAK 18,2 182 DAK 18,3 183 DAK 18,4 184 DAK 18,5 185 DAK 18,6 KDS 186 DAK 18,7 187 DAK 18,8 188 DAK 18,9 189 DAK 19,0 25 56 3,5 190 DAK 19,1 191 DAK 19,2 192 DAK 19,3 193 DAK 19,4 194 DAK 19,5 195 DAK 19,6 KDS 196 DAK 19,7 197 DAK 19,8 25 56 3,6 198 DAK 19,9 199 DAK 20,0 200 DAK

Stock

Dimensions (mm)

DAK

OAL

q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q

LUX

207,9 121

129

218,1 129

138

223,3 136

145

243,5 144

154

248,6 151

161

( v c : Cutting Speed (m/min), f : Feed rate (mm/rev)) (Min – Standard – Max) Die Steels (about 250 HB ) 40–50–70 0,1–0,2–0,25 40–50–70 0,15–0,25–0,3 40–55–70 0,2–0,3–0,35

Ductile Cast Irons 50–70–100 0,2–0,3–0,35 50–70–100 0,2–0,35–0,4 50–70–100 0,25–0,4–0,5

Remarks To avoid the drill bending, which can cause breakage, please pre-drill or reduce the cutting conditions at the entrance of hole: RPM: 100–300 f: 0,05–0,08 mm/rev

Brazed Carbide MULTI-DRILLs

KDS … DAK Type TiAlN Coated Brazed Carbide Multi-Drills for General Steels & Ductile Cast Iron Specification: - Brazed carbide drill TiAlN coated (Grade: ACW30) with coolant holes - Shank with whistle notch

Diameter Ø 20,1–24,5 mm Dimensions (mm) Shank

Drill Head

Diameter Ø 24,6–40,5 mm Extra Long Series (7D)

Cat. No.

Dimensions (mm)

DAK

OAL

q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q

LUX

248,6 151

248,8 155

259,0 166

274,2 174

284,4 178

161

166

177

186

190

Dimensions (mm)

Drill

Shank Head Cat. No. DC (mm) DCON LS PL 24,6 KDS 246 DAK 24,7 247 DAK 24,8 248 DAK 24,9 249 DAK 25,0 32 60 4,5 250 DAK 25,1 251 DAK 25,2 252 DAK 25,3 253 DAK 25,4 254 DAK 25,5 255 DAK 25,6 KDS 256 DAK 25,7 257 DAK 25,8 258 DAK 25,9 259 DAK 26,0 32 60 4,7 260 DAK 26,1 261 DAK –26,5 –265 DAK 26,6 KDS 266 DAK 32 60 4,9 –27,5 –275 DAK 27,6 KDS 276 DAK 32 60 5,1 –28,5 –285 DAK 28,6 KDS 286 DAK 32 60 5,3 –29,5 –295 DAK 29,6 KDS 296 DAK 32 60 5,5 –30,5 –305 DAK 30,6 KDS 306 DAK 40 70 5,6 –31,5 –315 DAK 31,6 KDS 316 DAK 40 70 5,8 –32,5 –325 DAK 32,6 KDS 326 DAK 40 70 6,0 –33,5 –335 DAK 33,6 KDS 336 DAK 40 70 6,2 –34,5 –345 DAK 34,6 KDS 346 DAK 40 70 6,4 –35,5 –355 DAK 35,6 KDS 356 DAK 40 70 6,6 –36,5 –365 DAK 36,6 KDS 366 DAK 40 70 6,7 –37,5 –375 DAK 37,6 KDS 376 DAK 40 70 6,9 –38,5 –385 DAK 38,6 KDS 386 DAK 40 70 7,1 –39,5 –395 DAK 39,6 KDS 396 DAK 40 70 7,3 –40,5 –405 DAK

Extra Long Series (7D) Stock

Dimensions (mm)

DAK

OAL

LUX

294,5 187

200

304,7 197

210

309,9 201

215

315,1 206

200

325,3 215

230

335,5 225

240

350,6 229

245

360,8 234

250

371,0 243

260

381,2 253

270

391,4 257

275

396,6 262

280

406,7 271

290

416,9 292

338

422,1 296

343

427,3 300

348

q q q q q q q q q q q q q q q q

Multi-Drills

DC (mm) DCON LS PL 20,1 KDS 201 DAK 20,2 202 DAK 20,3 25 56 3,6 203 DAK 20,4 204 DAK 20,5 205 DAK 20,6 KDS 206 DAK 20,7 207 DAK 20,8 208 DAK 20,9 209 DAK 21,0 25 56 3,8 210 DAK 21,1 211 DAK 21,2 212 DAK 21,3 213 DAK 21,4 214 DAK 21,5 215 DAK 21,6 KDS 216 DAK 21,7 217 DAK 21,8 218 DAK 21,9 219 DAK 22,0 25 56 4,0 220 DAK 22,1 221 DAK 22,2 222 DAK 22,3 223 DAK 22,4 224 DAK 22,5 225 DAK 22,6 KDS 226 DAK 22,7 227 DAK 22,8 228 DAK 22,9 229 DAK 23,0 25 56 4,2 230 DAK 23,1 231 DAK 23,2 232 DAK 23,3 233 DAK 23,4 234 DAK 23,5 235 DAK 23,6 KDS 236 DAK 23,7 237 DAK 23,8 238 DAK 23,9 239 DAK 24,0 32 60 4,4 240 DAK 24,1 241 DAK 24,2 242 DAK 24,3 243 DAK 24,4 244 DAK 24,5 245 DAK

Stock

How to Order

Non-Stock Items will be required minimum order quantity for 6 pcs. Please specify the Cat. No. For example, if the diameter of the drill is 10,2 mm, please indicate as follow.

KDS 102 D AK ,

E.g., KDS series: Brazed carbide drill with coolant holes

Drill diameter 10,2 mm

ACW30

(Grade)

AK: Brazed carbide and TiAlN coated drill D : 7xD

K49

Brazed Carbide MULTI-DRILLs

( Available on Request )

KDS … FA Type

Extra Long Type (10 x D) Brazed Carbide Drills with Coolant Holes

Specification: - Brazed carbide (Grade: G10E) drill with coolant holes - Shank with whistle notch

Helix angle: 25° ---> 0° l2 = Effective drilling length

Diameter Ø 8,0–15,0 mm Dimensions (mm) Shank

Drill Head

Diameter Ø 15,1–19,5 mm Extra Long Series (10D)

Cat. No.

DC (mm) DCON LS PL 8,0 KDS 080 FA10 16 48 1,5 –8,5 –085 FA10 8,6 KDS 086 FA10 16 48 1,6 –9,5 –095 FA10 9,6 KDS 096 FA10 16 48 1,8 –10,5 –105 FA10 10,6 KDS 106 FA10 16 48 2,0 –11,5 –115 FA10 11,6 KDS 116 FA10 16 48 2,2 –12,5 –125 FA10 12,6 KDS 126 FA10 16 48 2,4 –13,5 –135 FA10 13,6 KDS 136 FA10 16 48 2,5 –14,5 –145 FA10 14,6 KDS 146 FA10 20 50 2,7 –15,5 –155 FA10 15,6 KDS 156 FA10 20 50 2,9 –16,5 –165 FA10 16,6 KDS 166 FA10 20 50 3,1 –17,5 –175 FA10 17,6 KDS 176 FA10 20 50 3,3 –18,5 –185 FA10 18,6 KDS 186 FA10 25 56 3,5 –19,5 –195 FA10

Stock

Dimensions (mm)

FA10

OAL

LUX

156,5

171,6

104

181,8

115

197,0

126

207,2

137

222,4

148

232,5

159

247,7

170

262,9

181

273,1

192

288,3

203

303,5

214

Dimensions (mm) Shank

Drill Head

Extra Long Series (10D) Cat. No.

DC (mm) DCON LS PL 19,6 KDS 196 FA10 25 56 3,6 –20,5 –205 FA10 20,6 KDS 206 FA10 25 56 3,8 –21,5 –215 FA10 21,6 KDS 216 FA10 25 56 4,0 –22,5 –225 FA10 22,6 KDS 226 FA10 25 56 4,2 –23,5 –235 FA10 23,6 KDS 236 FA10 32 60 4,4 –24,5 –245 FA10 24,6 KDS 246 FA10 32 60 4,5 –25,5 –255 FA10 25,6 KDS 256 FA10 32 60 4,7 –26,5 –265 FA10 26,6 KDS 266 FA10 32 60 4,9 –27,5 –275 FA10 27,6 KDS 276 FA10 32 60 5,1 –28,5 –285 FA10 28,6 KDS 286 FA10 32 60 5,3 –29,5 –295 FA10 29,6 KDS 296 FA10 32 60 5,5 –30,5 –305 FA10

Stock

Dimensions (mm)

FA10

OAL

LUX

318,6

225

328,8

236

344,0

247

354,2

258

374,4

269

384,5

280

399,7

291

409,9

302

425,1

313

435,3

324

450,5

335

Brazed Carbide Multi-Drills for Cast Irons and Aluminium Alloys

Multi-Drills

How to Order Non-Stock Items will be required minimum order quantity for 6 pcs. Please specify the Cat. No. For example, if the diameter of the drill is 10,2 mm, please indicate as follow.

E.g.,

KDS 102 FA 10 ,G10E

KDS series: Brazed carbide drill with coolant holes Drill diameter 10,2 mm

10:

–Ø 12 –Ø 20 –Ø 30

K50

special flutes (Helix angle: 25° a 0°)

Cast Irons

Aluminium Alloys

30–55–60 0,1–0,2–0,25 40–60–70 0,2–0,3–0,4 40–60–70 0,3–0,4–0,5

50–70–90 0,1–0,2–0,3 60–70–100 0,3–0,35–0,5 70–100–150 0,3–0,4–0,5

q = Delivery on request

Effective drilling length

FA: Extra long type brazed carbide drill with

Recommended Cutting Conditions Diameter (mm)

(Grade)

( v c : Cutting Speed (m/min), f : Feed rate (mm/rev)) (Min – Standard – Max) Remarks To avoid the drill bending, which can cause breakage, please pre-drill or reduce the cutting conditions at the entrance of hole; RPM: 100–300, f : 0,05–0,08 mm/rev. Higher feed rates and deep holes require high coolant pressure. Cutting fluid : Water soluble oil Cutting fluid pressure : 4–10 bar

Replaceable Head Type MULTI-DRILLs

SMD Type General Features Fast accurate and ideal for drilling steels, this newly developed drill from SUMITOMO gives similar hole accuracy to that of regrindable drills renowned within the industry as being the ultimate hole making tool.

Advantages

l Available in diameters ranging from 12,0–42,5 mm l Drilling Depths 1,5–12 x Diameter l Optimised heat dissipation via precisely located coolant holes l Maximised rigidity from newly developed clamping system l High performance drilling of precision holes from solid l 3 different types of head for general and smooth cutting (MTL type, MEL type)

and new MFS type for drilling in non-flat surfaces.

The newly developed tungsten carbide substrate with it’s ultra hard smooth coating proved that against competition users can expect to see holes with tolerances similar to that of reaming and tool life almost doubled.

Edge security comes from replaceable drilling heads bolted to fixed radial serrations which provide a rigid and precise clamping platform.

Specially treated toughened steel body to resist wear and rust

Through coolant holes positioned to optimise coolant pressure and direction.

Hole diameter (mm)

SMD Type Multi-Drill Concurrent A Competitor B Brazed drill

Multi-Drills

Drilling Precision

Application Example Multi-Drill: SMD Normal wear

3 Times Life !

after 900 holes (–34 m)

Concurrent A: Large wear

SMD-MultiDrill Conventional Brazed Drill

Fixed at 70 pcs/reg. (Drilling length 16 m)

after 900 holes (–34 m)

Number of holes Drill: Ø 18,0 mm Work material: C50 Conditions: vc = 70 m/min, f = 0,25 mm/rev ap = 38 mm (through), Water soluble

Competitor B: Edge chipping

after 670 holes (–25 m)

Number of Workpieces Work material: 34CrMo4 (HB235–302) Ø 18,0 mm Drill: Conditions: vc = 70 m/min, f = 0,25 mm/rev ap = 38 mm (through), Water soluble

K51

Replaceable Head Type Drill Holder

SMDH Type

Shank Type: Whistle notch type

Holder 3D / 5D / 8D

Ød2

Shank Type: Cylindrical type

Ødh6

Ød2

ØDm7

140°

Ødh6

Holder 12D

ØDm7

Ødh6

140°

ØDm7

140°

Shank Type: Weldon type

Holder 1,5D

l 2 = Effective drilling length

Holder

(mm)

Dimensions Drill Head Shank ØD

l 1 Ød l 3

12,0 2,2 12,5 2,3 13,0 2,4

16 48

14,0 2,5 15,0 2,7 16,0 2,9 17,0 3,1

20 50

18,0 3,3 19,0 3,5 20,0 3,6 21,0 3,8 25 56 22,0 4,0 23,0 4,2 24,0 4,4 25,0 4,6

Multi-Drills

Series (1,5D) Cat. No.

26,0 4,7 27,0 4,9 32 60 28,0 5,1 29,0 5,3 30,0 5,5

SMDH 120 SMDH 125 SMDH 130 SMDH 140 SMDH 150 SMDH 160 SMDH 170 SMDH 180 SMDH 190 SMDH 200 SMDH 210 SMDH 220 SMDH 230 SMDH 240 SMDH 250 SMDH 260 SMDH 270 SMDH 280 SMDH 290 SMDH 300

Series (3D)

Stock

Dimensions

Ød2 M3

                   

25,5

27,5

31,5

100

32,0

103

35,0

105

35,5

107

39,7

115

40,5

118

43,0

119

44,0

121

47,0

122

46,5

129

49,5

129

49,0

132

52,0

133

53,0

135

54,5

136

55,5

139

58,5

Series (8D)

Series (5D)

Series (12D)

Stock Dimensions Stock Dimensions Stock Dimensions Stock

12D

Dimensions L

 107,2 43,5  132,2 68,5  107,3 43,5  132,3 68,5  112,4 46,5  142,4 73,5  119,0 52,5  149,0 81,5  194,0 124,5  238,5 168,5  129,2 55,0  159,2 86,0  204,2 133,0  253,0 180,0 214,4 141,0  265,5 192,0  134,4 59,0  169,4 92,0  139,6 62,5  174,6 97,5  224,6 150,5  278,1 203,5  144,8 66,5  179,8 103,5  229,8 158,5  290,5 215,5  160,1 69,5  195,0 108,5  255,0 167,5  309,1 228,5  160,1 73,0  200,1 114,0  265,1 175,0  321,4 240,0  160,3 76,0  200,3 119,0  270,3 184,0  333,9 252,0  165,1 80,0  205,1 125,0  275,1 192,0  347,0 264,0  164,8 82,5  214,8 129,5  284,8 200,5  359,0 275,5  174,6 86,5  224,6 135,5  299,6 208,5  376,1 284,5  174,6 88,0  229,6 140,0  304,6 217,0  388,4 300,0  179,7 92,0  234,7 146,0  314,7 225,0  179,9 94,0  239,9 151,0  324,9 234,0  185,1 96,5  245,1 156,5  330,1 241,5  190,3 99,5  250,3 161,5  340,3 250,5  190,5 104,5  260,5 167,5  350,5 259,5

Drill order description example: SMDH210M3, drill heads a K59/H60

Recommended Torque

Spare Parts

Screw

Wrench

Applicable Insert BXD 02208 IP BXD 02509 IP BXD 03011 IP BXD 03512 IP BXD 04014 IP BXD 04515 IP

K52

0,8–1,0 0,9–1,2 1,8–2,4 2,8–3,7 4,1–5,5 5,0–6,6

l = Euro stock

SMDT 1200 – 1550 D M SMDT 1551 – 1850 D M SMDT 1851 – 2150 D M SMDT 2151 – 2480 D M SMDT 2481 – 2780 D M SMDT 2781 – 3050 D M

L L L L L L

Applicable Holder BXD 02208 IP BXD 02509 IP BXD 03011 IP BXD 03512 IP BXD 04014 IP BXD 04515 IP

TRDR 08 IP TRDR 10 IP TRDR 15 IP TRDR 15 IP TRDR 20 IP TRDR 25 IP

SMDT 120 – 150 M SMDT 160 – 180 M SMDT 190 – 210 M SMDT 220 – 240 M SMDT 250 – 270 M SMDT 280 – 300 M

Ød2

20 25 25 25 25 30 30 30 30 30 37 37

Related Drill Heads DMTL / DMEL

1200–1249 1250–1299 1300–1349 1350–1450 1451–1550 1551–1650 1651–1750 1751–1850 1851–1950 1951–2050 2051–2150 2151–2280 2281–2380 2381–2480 2481–2580 2581–2680 2681–2780 2781–2880 2881–2980 2981–3050

Regrindable Drill Head Insert

MTL Type for General Cutting

SMDT… D MTL Type

(Carbon Steel, Alloy Steel, Nodular Cast Iron)

140°

Type MTL

DC h7

PVD coated grade: ACX70

Drill Head (Insert) Ø 12,0–15,3 mm Cat. No.

Stock

SMDT 1200 D MTL 1210 D MTL 1220 D MTL 1230 D MTL 1240 D MTL SMDT 1250 D MTL 1260 D MTL 1270 D MTL 1280 D MTL 1290 D MTL SMDT 1300 D MTL 1310 D MTL 1320 D MTL 1330 D MTL 1340 D MTL SMDT 1350 D MTL 1360 D MTL 1370 D MTL 1380 D MTL 1390 D MTL 1400 D MTL 1410 D MTL 1420 D MTL 1430 D MTL 1440 D MTL 1450 D MTL SMDT 1460 D MTL 1470 D MTL 1480 D MTL 1490 D MTL 1500 D MTL 1510 D MTL 1520 D MTL 1530 D MTL

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

2,2 2,2 2,2 2,2 2,3 2,3 2,3 2,3 2,3 2,3 2,4 2,4 2,4 2,4 2,4 2,5 2,5 2,5 2,5 2,5 2,5 2,6 2,6 2,6 2,6 2,6 2,7 2,7 2,7 2,7 2,7 2,7 2,8 2,8

6,9

7,1

7,3

7,8

8,3

DC (mm) 15,4 15,5 15,6 15,7 15,8 15,9 16,0 16,1 16,2 16,3 16,4 16,5 16,6 16,7 16,8 16,9 17,0 17,1 17,2 17,3 17,4 17,5 17,6 17,7 17,8 17,9 18,0 18,1 18,2 18,3 18,4 18,5 18,6 18,7

Ø 18,8–30,5 mm

Cat. No.

Stock

SMDT 1540 D MTL 1550 D MTL SMDT 1560 D MTL 1570 D MTL 1580 D MTL 1590 D MTL 1600 D MTL 1610 D MTL 1620 D MTL 1630 D MTL 1640 D MTL 1650 D MTL SMDT 1660 D MTL 1670 D MTL 1680 D MTL 1690 D MTL 1700 D MTL 1710 D MTL 1720 D MTL 1730 D MTL 1740 D MTL 1750 D MTL SMDT 1760 D MTL 1770 D MTL 1780 D MTL 1790 D MTL 1800 D MTL 1810 D MTL 1820 D MTL 1830 D MTL 1840 D MTL 1850 D MTL SMDT 1860 D MTL 1870 D MTL

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

2,8 8,3 2,8 2,8 2,9 2,9 2,9 2,9 8,7 2,9 2,9 3,0 3,0 3,0 3,0 3,0 3,1 3,1 3,1 9,2 3,1 3,1 3,1 3,2 3,2 3,2 3,2 3,2 3,3 3,3 9,6 3,3 3,3 3,3 3,3 3,4 3,4 10,1 3,4

DC (mm) 18,8 18,9 19,0 19,1 19,2 19,3 19,4 19,5 19,6 19,7 19,8 19,9 20,0 20,5 21,0 21,5 22,0 22,5 23,0 23,5 24,0 24,5 25,0 25,5 26,0 26,5 27,0 27,5 28,0 28,5 29,0 29,5 30,0 30,5

Cat. No.

Stock

SMDT 1880 D MTL 1890 D MTL 1900 D MTL 1910 D MTL 1920 D MTL 1930 D MTL 1940 D MTL 1950 D MTL SMDT 1960 D MTL 1970 D MTL 1980 D MTL 1990 D MTL 2000 D MTL SMDT 2050 D MTL SMDT 2100 D MTL 2150 D MTL SMDT 2200 D MTL 2250 D MTL SMDT 2300 D MTL 2350 D MTL SMDT 2400 D MTL 2450 D MTL SMDT 2500 D MTL 2550 D MTL SMDT 2600 D MTL 2650 D MTL SMDT 2700 D MTL 2750 D MTL SMDT 2800 D MTL 2850 D MTL SMDT 2900 D MTL 2950 D MTL SMDT 3000 D MTL 3050 D MTL

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

3,4 3,4 3,5 3,5 3,5 3,5 3,5 3,5 3,6 3,6 3,6 3,6 3,6 3,7 3,8 3,9 4,0 4,1 4,2 4,3 4,4 4,5 4,5 4,6 4,7 4,8 4,9 5,0 5,1 5,2 5,3 5,4 5,5 5,6

10,1

10,5

11,0 11,0 11,0 11,0 11,3 11,7 12,2 12,6 13,1

Multi-Drills

DC (mm) 12,0 12,1 12,2 12,3 12,4 12,5 12,6 12,7 12,8 12,9 13,0 13,1 13,2 13,3 13,4 13,5 13,6 13,7 13,8 13,9 14,0 14,1 14,2 14,3 14,4 14,5 14,6 14,7 14,8 14,9 15,0 15,1 15,2 15,3

Ø 15,4–18,7 mm

13,5

Recommended Cutting Conditions For using 3 x D and 5 x D type drills Work material Drill Ø (mm)

~ 16,0 ~ 20,0 ~ 30,8 Note:

vc f vc f vc f

General steel (HB250–320)

Harden steel (HRC45)

For using 8 x D and 12 x D type drills Nodular cast iron

70 – 100 – 120

40 – 60 – 90

50 – 60 – 80

0,15 – 0,2 – 0,3

0,1 – 0,15 – 0,2

0,2 – 0,25 – 0,3

70 – 100 – 120

40 – 70 – 90

50 – 70 – 90

0,15 – 0,25 – 0,35

0,15 – 0,2 – 0,25

0,2 – 0,25 – 0,35

70 – 100 – 120

40 – 60 – 90

50 – 70 – 90

0,2 – 0,25 – 0,35

0,15 – 0,2 – 0,25

0,25 – 0,3 – 0,35

High cutting performance is enhanced when using a high quality machine and rigid set up.

Work material Drill Ø (mm)

vc f vc ~ 20,0 f ~ 25,0 (12D) v c ~ 30,5 (8D) f ~ 16,0

General steel (HB250–320)

Harden steel (HRC45)

Nodular cast iron

50 – 70 – 80

30 – 50 – 70

40 – 50 – 70

0,15 – 0,2 – 0,3

0,1 – 0,15 – 0,2

0,2 – 0,25 – 0,3

50 – 70 – 80

30 – 50 – 70

40 – 60 – 80

0,15 – 0,25 – 0,35

0,15 – 0,2 – 0,25

0,2 – 0,25 – 0,35

50 – 70 – 80

30 – 50 – 70

40 – 60 – 80

0,2 – 0,25 – 0,35

0,15 – 0,2 – 0,25

0,25 – 0,3 – 0,35

[ v c : Cutting Speed (m/min), f : Feed rate (mm/rev), Min - Optimum - Max ]

K53

Regrindable Drill Head Insert

MEL Type for Smooth Cutting

SMDT… D MEL Type

(Soft Steel, Stainless Steel, Grey Cast Iron)

140°

Type MEL

DC h7

PVD coated grade: ACX80

Drill Head (Insert) Ø 12,0–15,3 mm

Multi-Drills

DC (mm) 12,0 12,1 12,2 12,3 12,4 12,5 12,6 12,7 12,8 12,9 13,0 13,1 13,2 13,3 13,4 13,5 13,6 13,7 13,8 13,9 14,0 14,1 14,2 14,3 14,4 14,5 14,6 14,7 14,8 14,9 15,0 15,1 15,2 15,3

Ø 15,4–18,7 mm

Cat. No.

Stock

SMDT 1200 D MEL 1210 D MEL 1220 D MEL 1230 D MEL 1240 D MEL SMDT 1250 D MEL 1260 D MEL 1270 D MEL 1280 D MEL 1290 D MEL SMDT 1300 D MEL 1310 D MEL 1320 D MEL 1330 D MEL 1340 D MEL SMDT 1350 D MEL 1360 D MEL 1370 D MEL 1380 D MEL 1390 D MEL 1400 D MEL 1410 D MEL 1420 D MEL 1430 D MEL 1440 D MEL 1450 D MEL SMDT 1460 D MEL 1470 D MEL 1480 D MEL 1490 D MEL 1500 D MEL 1510 D MEL 1520 D MEL 1530 D MEL

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

2,2 2,2 2,2 2,2 2,3 2,3 2,3 2,3 2,3 2,3 2,4 2,4 2,4 2,4 2,4 2,5 2,5 2,5 2,5 2,5 2,5 2,6 2,6 2,6 2,6 2,6 2,7 2,7 2,7 2,7 2,7 2,7 2,8 2,8

6,9

7,1

7,3

7,8

8,3

DC (mm) 15,4 15,5 15,6 15,7 15,8 15,9 16,0 16,1 16,2 16,3 16,4 16,5 16,6 16,7 16,8 16,9 17,0 17,1 17,2 17,3 17,4 17,5 17,6 17,7 17,8 17,9 18,0 18,1 18,2 18,3 18,4 18,5 18,6 18,7

Ø 18,8–30,5 mm

Cat. No.

Stock

SMDT 1540 D MEL 1550 D MEL SMDT 1560 D MEL 1570 D MEL 1580 D MEL 1590 D MEL 1600 D MEL 1610 D MEL 1620 D MEL 1630 D MEL 1640 D MEL 1650 D MEL SMDT 1660 D MEL 1670 D MEL 1680 D MEL 1690 D MEL 1700 D MEL 1710 D MEL 1720 D MEL 1730 D MEL 1740 D MEL 1750 D MEL SMDT 1760 D MEL 1770 D MEL 1780 D MEL 1790 D MEL 1800 D MEL 1810 D MEL 1820 D MEL 1830 D MEL 1840 D MEL 1850 D MEL SMDT 1860 D MEL 1870 D MEL

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

2,8 8,3 2,8 2,8 2,9 2,9 2,9 2,9 8,7 2,9 2,9 3,0 3,0 3,0 3,0 3,0 3,1 3,1 3,1 9,2 3,1 3,1 3,1 3,2 3,2 3,2 3,2 3,2 3,3 3,3 9,6 3,3 3,3 3,3 3,3 3,4 3,4 10,1 3,4

DC (mm) 18,8 18,9 19,0 19,1 19,2 19,3 19,4 19,5 19,6 19,7 19,8 19,9 20,0 20,5 21,0 21,5 22,0 22,5 23,0 23,5 24,0 24,5 25,0 25,5 26,0 26,5 27,0 27,5 28,0 28,5 29,0 29,5 30,0 30,5

Cat. No.

Stock

SMDT 1880 D MEL 1890 D MEL 1900 D MEL 1910 D MEL 1920 D MEL 1930 D MEL 1940 D MEL 1950 D MEL SMDT 1960 D MEL 1970 D MEL 1980 D MEL 1990 D MEL 2000 D MEL SMDT 2050 D MEL SMDT 2100 D MEL 2150 D MEL SMDT 2200 D MEL 2250 D MEL SMDT 2300 D MEL 2350 D MEL SMDT 2400 D MEL 2450 D MEL SMDT 2500 D MEL 2550 D MEL SMDT 2600 D MEL 2650 D MEL SMDT 2700 D MEL 2750 D MEL SMDT 2800 D MEL 2850 D MEL SMDT 2900 D MEL 2950 D MEL SMDT 3000 D MEL 3050 D MEL

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

3,4 3,4 3,5 3,5 3,5 3,5 3,5 3,5 3,6 3,6 3,6 3,6 3,6 3,7 3,8 3,9 4,0 4,1 4,2 4,3 4,4 4,5 4,5 4,6 4,7 4,8 4,9 5,0 5,1 5,2 5,3 5,4 5,5 5,6

10,1

10,5

11,0 11,0 11,0 11,0 11,3 11,7 12,2 12,6 13,1 13,5

Recommended Cutting Conditions For using 3 x D and 5 x D type drills Work material Drill Ø (mm)

~ 16,0 ~ 20,0 ~ 30,8 Note:

K54

Soft steel (–HB250)

Stainless steel (–HB200)

For using 8 x D and 12 x D type drills Grey cast iron

80 – 100 – 120

50 – 60 – 80

50 – 70 – 90

f vc f vc f

0,15 – 0,2 – 0,35

0,1 – 0,15 – 0,2

0,2 – 0,25 – 0,3

80 – 100 – 120

60 – 70 – 90

60 – 80 – 100

0,15 – 0,25 – 0,35

0,15 – 0,2 – 0,25

0,25 – 0,3 – 0,35

80 – 100 – 120

60 – 70 – 90

60 – 80 – 100

0,2 – 0,3 – 0,35

0,15 – 0,2 – 0,25

0,2 – 0,35 – 0,40

High cutting performance is enhanced when using a high quality machine and rigid set up.

l = Euro stock

Work material Drill Ø (mm)

vc f vc ~ 20,0 f ~ 25,0 (12D) v c ~ 30,5 (8D) f ~ 16,0

Soft steel (–HB250)

Stainless steel (–HB200)

Grey cast iron

50 – 70 – 80

40 – 50 – 60

40 – 60 – 80

0,15 – 0,2 – 0,35

0,1 – 0,15 – 0,2

0,2 – 0,25 – 0,3

50 – 70 – 80

40 – 60 – 70

50 – 70 – 90

0,15 – 0,25 – 0,35

0,15 – 0,2 – 0,25

0,25 – 0,3 – 0,35

60 – 70 – 80

40 – 60 – 70

50 – 70 – 90

0,2 – 0,3 – 0,35

0,15 – 0,2 – 0,25

0,2 – 0,35 – 0,4

[ v c : Cutting Speed (m/min), f : Feed rate (mm/rev), Min - Optimum - Max ]

Regrindable Drill Head Insert

SMDT… MEL Type Advantages l Replaceable and regrindable drill head l New design decreases cutting force by 25 % l Ideal for stainless steels - soft steels etc l Excellent tool life when drilling cast iron l Improves drilling performance on low powered machines l Increases productivity

Performance (Stainless steel machinig) Comparison of cutting force

Chip comparison

Thrust force (N)

Stainless steel machining with cutting edge geometry of conventional type MTL and new type MEL 4000 3000 -

MTL MTL -20 % MEL

2000 -

-25 % MEL

Type MTL

MTL

Type MEL

-24 % MEL

1000 0-

f = 0,1 mm/rev

Work Material: Drill Diameter: Conditions:

f = 0,15 mm/rev

f = 0,2 mm/rev

X5CrNi1810 (1.4301) Ø 16,5 x 5D vc = 60 m/min

Work Material: Drill Diameter: Conditions:

X5CrNi1810 (1.4301) Ø 16,5 x 5D vc = 60 m/min, f = 0,15 mm/rev

Multi-Drills

Performance (Cast iron machinig) Comparison of cutting force

Comparison of wear resistance

Thrust force (N)

GGG45 Competitor’s drill vs. SMDT new type MEL 4000 3000 2000 -

Competitor

-29 % MEL

-26 % MEL

1000 0-

Type MEL

Type MTL

f = 0,2 mm/rev

Work Material: Drill Diameter: Conditions:

f = 0,3 mm/rev

GGG45 Ø 18 x 5D vc = 80 m/min

Work Material: Drill Diameter: Cutting Length:

GG25 Ø 14 x 5D 34,7 m

Conditions:

vc = 100 m/min f = 0,2 mm/rev Wet

K55

Drill Head Insert

MFS Type for Drilling in Non-Flat Surfaces

SMDT… MFS Type

MFS Type Ideal for Drilling in Non-Flat Surfaces and Less Burr DEX Coating

Advantages

Utilizes RS Thinning for high rigidity

THINNING

Various Drilling Operations Thanks to a Point Angle of 180° Applicable to high-efficiency spot facing, drilling in non-flat surfaces such as inclined and cylindrical surfaces and interrupted drilling. Also reduces burrs st the hole exit.

Sharp edge for excellent entry into the material

Improves Machining Stability Achieves high rigidity by employing RS Thinning, which ensures thick web at the bottom.

Strong peripheral cutting edge

1,5D/12D

DCON h6

DC h7

DCON h6

DC h7

DCSFMS

Holder

3D/5D/8D

LS OAL

OAL

No flat face for side lock clamping on the shank of 12D holders.

Holder Dimensions Drill Head

Series (1,5D) Cat. No.

Stock

OAL

SMDH 120 SMDH 125 SMDH 130 SMDH 140 SMDH 150 SMDH 160 SMDH 170 SMDH 180 SMDH 190 SMDH 200 SMDH 210 SMDH 220 SMDH 230 SMDH 240 SMDH 250 SMDH 260 SMDH 270 SMDH 280 SMDH 290 SMDH 300

l l l l l l l l l l l l l l l l l l l l

91 91 92 96 100 103 105 107 115 118 119 121 122 129 129 132 133 135 136 139

25,5 25,5 27,5 31,5 32,0 35,0 35,5 39,7 40,5 43,0 44,0 47,0 46,5 49,5 49,0 52,0 53,0 54,5 55,5 58,5

Shank

DC DCON LS

Multi-Drills

12,0 12,5 13,0 14,0 15,0 16,0 17,0 18,0 19,0 20,0 21,0 22,0 23,0 24,0 25,0 26,0 27,0 28,0 29,0 30,0

Series (3D)

Dimensions

Stock

Dimensions

DCSFMS M3 OAL

20 20 20 20 25 25 25 25 30 30 30 30 30 37 37 37 37 37 37 37

                   

Series (8D)

Series (5D) Dimensions

Stock

107,2 43,5 107,3 43,5 112,4 46,5 119,0 52,5 129,2 55,0 134,4 59,0 139,6 62,5 144,8 66,5 160,1 69,5 160,1 73,0 160,3 76,0 165,1 80,0 164,8 82,5 174,6 86,5 174,6 88,0 179,7 92,0 179,9 94,0 185,1 96,5 190,3 99,5 190,5 104,5

M5 OAL

132,2 132,3 142,4 149,0 159,2 169,4 174,6 179,8 195,0 200,1 200,3 205,1 214,8 224,6 229,6 234,7 239,9 245,1 250,3 260,5

68,5 68,5 73,5 81,5 86,0 92,0 97,5 103,5 108,5 114,0 119,0 125,0 129,5 135,5 140,0 146,0 151,0 156,5 161,5 167,5

                   

Stock

Dimensions

M8 OAL

                

Series (12D)

194,0 204,2 214,4 224,6 229,8 255,0 265,1 270,3 275,1 284,8 299,6 304,6 314,7 324,9 330,1 340,3 350,5

Stock

Dimensions

LU 12D OAL

124,5 133,0 141,0 150,5 158,5 167,5 175,0 184,0 192,0 200,5 208,5 217,0 225,0 234,0 241,5 250,5 259,5

           

238,5 253,0 265,5 278,1 290,5 309,1 321,4 333,9 347,0 359,0 376,1 388,4

168,5 180,0 192,0 203,5 215,5 228,5 240,0 252,0 264,0 275,5 284,5 300,0

DCSFMS

20 25 25 25 25 30 30 30 30 30 37 37

Related Drill Heads MFS 1200–1249 1250–1299 1300–1349 1350–1450 1451–1550 1551–1650 1651–1750 1751–1850 1851–1950 1951–2050 2051–2150 2151–2280 2281–2380 2381–2480 2481–2580 2581–2680 2681–2780 2781–2880 2881–2980 2981–3050

Drill order description example: SMDH210M3, drill heads a K63 1

Recommended Torque Screw

Spare Parts Screw

Wrench

Applicable Insert BXD 02208 IP BXD 02509 IP BXD 03011 IP BXD 03512 IP BXD 04014 IP BXD 04515 IP

K56

0,8–1,0 0,9–1,2 1,8–2,4 2,8–3,7 4,1–5,5 5,0–6,6 l = Euro stock

SMDT 1200 – 1550 MFS SMDT 1551 – 1850 MFS SMDT 1851 – 2150 MFS SMDT 2151 – 2480 MFS SMDT 2481 – 2780 MFS SMDT 2781 – 3050 MFS

Applicable Holder BXD 02208 IP BXD 02509 IP BXD 03011 IP BXD 03512 IP BXD 04014 IP BXD 04515 IP

TRDR 08 IP TRDR 10 IP TRDR 15 IP TRDR 15 IP TRDR 20 IP TRDR 25 IP

SMDT 120 – 150 SMDT 160 – 180 SMDT 190 – 210 SMDT 220 – 240 SMDT 250 – 270 SMDT 280 – 300 Recommended Tightening Torque (N·m)

Drill Head Insert

MFS Type for Drilling in Non-Flat Surfaces

SMDT… MFS Type DC

Type MFS LF

Drill Head (Insert) ø 12,0 ~ 21,5 mm DC

(mm)

12,0 12,5 13,0 13,5 14,0 14,5 15,0 15,5 16,0 16,5 17,0 17,5 18,0 18,5 19,0 19,5 20,0 20,5 21,0 21,5

Cat. No.

PVD coated grade: ACX70

ø 22,0 ~ 30,0 mm Stock

SMDT 1200 MFS SMDT 1250 MFS SMDT 1300 MFS SMDT 1350 MFS SMDT 1400 MFS SMDT 1450 MFS SMDT 1500 MFS SMDT 1550 MFS SMDT 1600 MFS SMDT 1650 MFS SMDT 1700 MFS SMDT 1750 MFS SMDT 1800 MFS SMDT 1850 MFS SMDT 1900 MFS SMDT 1950 MFS SMDT 2000 MFS SMDT 2050 MFS SMDT 2100 MFS SMDT 2150 MFS

l l l l l l l l l l l l l l l l l l l l

(mm)

Applicable Holders

7,1 7,2 7,5

SMDH120 SMDH125 SMDH130

7,9

SMDH140

8,3

SMDH150

8,8

SMDH160

9,3

SMDH170

9,8

SMDH180

10,2

SMDH190

10,7

SMDH200

11,2

SMDH210

(mm)

22,0 22,5 23,0 23,5 24,0 24,5 25,0 25,5 26,0 26,5 27,0 27,5 28,0 28,5 29,0 29,5 30,0

Cat. No.

Stock

SMDT 2200 MFS SMDT 2250 MFS SMDT 2300 MFS SMDT 2350 MFS SMDT 2400 MFS SMDT 2450 MFS SMDT 2500 MFS SMDT 2550 MFS SMDT 2600 MFS SMDT 2650 MFS SMDT 2700 MFS SMDT 2750 MFS SMDT 2800 MFS SMDT 2850 MFS SMDT 2900 MFS SMDT 2950 MFS SMDT 3000 MFS

l l l l l l l l l l l l l l l l l

Applicable Holders

(mm)

11,2

SMDH220

11,2

SMDH230

11,3

SMDH240

11,7

SMDH250

12,2

SMDH260

12,7

SMDH270

13,2

SMDH280

13,6

SMDH290

14,1

SMDH300

MFS Type Head Important Notes No Guide Hole (Solid Workpiece Hole Drilling)

Application

With Guide Hole

Flat Finishing of Hole Bottom

Guide Holes

Flat Surface

Non-Flat Surface (Guide Hole not required)

3D–12D Holder

Recommended Cutting Conditions Work Material

Soft Steel (<250 HB)

General Steel (250–320HB)

vc: Cutting speed (m/min) f: Feed rate (mm/rev)

Hardened Steel (45HRC)

Stainless Steel (<200 HB)

Gray Cast Iron

Multi-Drills

1,5D Holder

Ductile Cast Iron Aluminum Alloy (*)

Drill Diameter Cutting Min.-Optimum-Max. Min.-Optimum-Max. Min.-Optimum-Max. Min.-Optimum-Max. Min.-Optimum-Max. Min.-Optimum-Max. Min.-Optimum-Max. DC (mm) Conditions –Ø 16,0

–Ø 20,0

–Ø 30,8 Note:

60–100–120

70–100–120

40–60–90

50–60–80

50–70–90

50–60–80

200–240–260

0,15–0,20–0,35

0,15–0,20–0,30

0,10–0,15–0,20

0,20–0,25–0,30

0,35–0,45–0,55

80–100–120

70–100–120

40–60–90

60–70–90

60–80–100

50–70–90

200–240–260

0,15–0,25–0,35

0,15–0,20–0,25

0,20–0,30–0,35

0,20–0,25–0,35

0,35–0,50–0,60

80–100–120

70–100–120

40–60–90

60–70–90

60–80–100

50–70–90

200–240–260

0,20–0,30–0,35

0,20–0,25–0,35

0,15–0,20–0,25

0,20–0,30–0,40

0,25–0,30–0,35

The recommended hole depth is 2 x DC. The depth is measured from the highest point of the hole when drilling on inclined surfaces. The recommended cutting conditions above are for drilling on flat horizontal surfaces. Adjust the feed rate according to the inclination angle when drilling on an inclined surface. Set the feed rate at 70 % ot lower when inclination angle is 30° or less. Set the feed rate at 50 % or lower when the inclination angle is larger than 30°. This product is a drilling tool. Do not use it for traverse or helical milling.

0,35–0,50–0,60

(*) Inquire about drills specifically for aluminum alloy.

K57

Replaceable Head Type MULTI-DRILLs

Large Hole MTL Type

SMD Type大形ケーシングなどに用いられる高延性材料にも最適な刃型設計 For Large Holes 大径MTL型 Tool edge design ideal for malleable material used for large casings, etc. Edge design suitable for malleable material commonly used for large hole drilling. 㘩ઃ߈ᤨߩ᜼േࠍᛥ߃ࠆ Reduces movement when starting the hole

X-Type Thinning X型シンニング

X型シンニング

Aims to reduce thrust under heavy cutting

Large Thinning Angle

重切削でのスラスト低減を狙う

大きなシンニング角

低い機械剛性・クランプ剛性にも対応した Designed to handle low

Improved chip management for highly malleable materials

machine and clamp rigidity 大径専用刃先処理

Large Helix Angle Design

Edge Treatment Exclusively 高価なワークに対し突発的な欠損を防ぐ for Large Diameters

延性の高い材質にも切りくず処理性を向上させた

Prevents unexpected breakage 高靭性母材採用 when working with expensive materials

強ネジレ角設計

Robust Substrate

■加工面精度

■切削抵抗（スラスト）

Surface Accuracy 被削Machined 材：SM490（建機用ベースプレート）ドリルサイズ：Ǿ33.0mm×5D用 Work Material: St 52-3 (Base substrate for construction use) 切削条件： =0.25mm/rev Drill Size:c=120m/min, Ø 33,0 mm x 5D Cutting Conditions: vc = 120 m/min, f = 0,25 mm/rev 切削環境：エマルション

Cutting Force Comparison (Thrust) 被削材：SS400（重ね板）

度い穴精高も Cutting Environment: Emulsion Type 大径で Ǿ33.15 with large diameters High drilling accuracy Ǿ33.10 Ø 33,15

Ǿ33.05

Multi-Drills

入口

Entrance

Ǿ33.00

Exit

①

測定ヶ所②

②

Measured Point (1) Measured Point (2)

Ø 33,10

d ure s n eas tio出口 M c 方向 ire 測定 D

測定ヶ所①

Ø 33,05

ドリルサイズ：Ǿ37.5mm×5D用 Work Material: St 42-2 (Laminated plates) Drill 切削条件： Size: Ø 37,5 mm x=0.35mm/rev 5D c=90m/min, Cutting Conditions: vc = 90 m/min, f = 0,35 mm/rev 切削環境：エマルション Cutting Environment: Emulsion Type

工安定加もで工ね板加重 Stable even when machining laminated plates 切りくず処理良好 Good Chip Control

(1)

10,000 8,000

(2)

6,000

Ǿ32.95Ø 33,00

4,000

Ǿ32.90Ø 35,95

2,000

Ǿ32.85Ø 32,90 入口 Ø 32,85

Entrance

中間 Intermediate

出口

Exit

vC=Cutting Speed (m/min) f=Feed Rate (mm/rev)

Work Material

Soft Steel (–250 HB)

General Steel (250–320 HB)

Hardened Steel (45 HRC)

Stainless Steel (–200 HB)

Grey Cast Iron

Ductil Cast Iron

Recommended Head Cutt. Drill Ø (mm)

MTL Type

60–120 (40–80)

40–80 (30–60)

50–100 (40–90)

50–90 (40–70)

0,25–0,4 60–120 (40–80) 0,25–0,4

0,2–0,35 60–120 (40–80) 0,2–0,35

0,15– 0,3 40–80 (30–60) 0,15–0,3

0,15–0,25 40–80 (30–60) 0,15–0,25

0,25–0,45 50–100 (40–90) 0,25–0,45

0,25–0,35 50–90 (40–70) 0,25–0,35

Conditions

–36,5

f –42,5

vc f

Note: Where machining and work clamp rigidity are good, conditions may be increased up to the maximum. For 8D drills, please use feed rates stated within the ( ). Before drilling 8D holes, a guide hole of similar diameter must be made.

= Japan stock

q = Delivery on request

Depth of cut (mm)

Recommended Cutting Conditions

K58

Cutting Force (N m)

Regrindable Drill Head Insert

SMDT… MTL Type

For Large Holes

ød h6

140°

Toolholder øD h7

Indexable Head MTL Type

Drill Head (Ø 31,0–42,5 mm), Grade MTL Type - ACX80 Holders M (3D), L (5D), D (8D)

31,0 31,5 32,0 32,5 33,0 33,5 34,0 34,5 35,0 35,5 36,0 36,5 37,0 37,5 38,0 38,5 39,0 39,5 40,0 40,5 41,0 41,5 42,0 42,5

Heads MTL Type Cat. No. SMDT 3100 MTL SMDT 3150 MTL SMDT 3200 MTL SMDT 3250 MTL SMDT 3300 MTL SMDT 3350 MTL SMDT 3400 MTL SMDT 3450 MTL SMDT 3500 MTL SMDT 3550 MTL SMDT 3600 MTL SMDT 3650 MTL SMDT 3700 MTL SMDT 3750 MTL SMDT 3800 MTL SMDT 3850 MTL SMDT 3900 MTL SMDT 3950 MTL SMDT 4000 MTL SMDT 4050 MTL SMDT 4100 MTL SMDT 4150 MTL SMDT 4200 MTL SMDT 4250 MTL

Mounted Figure

h1 Stock  r 15,2  r  15,2 r  r 16,6  r  16,4 r   18,1  r  17,8 r   19,5  r  19,3 r

M (3D) Cat. No.

Stock

D (8D) Cat. No.

Stock

SMDH 320 M



SMDH 320 L



SMDH 320 D



SMDH 335 M



SMDH 335 L



SMDH 335 D



SMDH 350 M



SMDH 350 L



SMDH 350 D



SMDH 365 M



SMDH 365 L



SMDH 365 D



SMDH 380 M



SMDH 380 L



SMDH 380 D



SMDH 395 M



SMDH 395 L



SMDH 395 D



SMDH 410 M



SMDH 410 L



SMDH 410 D



SMDH 425 M



SMDH 425 L



SMDH 425 D



Only use the special MTL Type head with a M, L or D type holder

øD h7

140°

Toolholder L (5D) Cat. No.

ød h6

Drill Diameter ØD

L Cap Screw

Wrench

BXD04515IP

TRDR25IP

5–6,6

BX0515

HD040

7,2

Multi-Drills

Dimensions (mm) Shank M (3D) L (5D) D (8D) Dimensions (mm) Dimensions (mm) Dimensions (mm) Dimensions (mm) Drill Head 1 2 2 2 3 ØD L L L Ød 31,0 31,5 5,7 97,9 200,7 163 265,7 257,9 360,7 60 32,0 32,0 32,5 33,0 6,0 103,3 206,0 171,5 276,0 273,3 376,0 60 32,0 33,5 34,0 34,5 6,3 106,8 221,3 182 296,3 287 401,3 70 40,0 35,0 35,5 36,0 6,6 112,3 226,6 187,5 301,6 297,3 411,6 70 40,0 36,5 37,0 37,5 6,8 115,8 231,8 195,8 311,8 310,8 426,8 70 40,0 38,0 38,5 39,0 7,1 121,3 237,1 206,3 322,1 321,3 437,1 70 40,0 39,5 40,0 40,5 7,4 129,8 252,4 209,8 332,4 334,8 457,4 70 40,0 41,0 41,5 42,0 7,6 135,3 257,6 220,3 342,6 345,3 467,6 70 40,0 42,5

K59

Indexable Insert Type ”SumiDrill”

WDX Type

ECONOMICAL - FAST - ACCURATE - RIGID High Feed Drilling - 4 Edge Inserts General Features The newly designed WDX drill features indexable inserts with 4 cutting edges and a range of optimised chipbreakers; light (L) - general purpose (G) - heavy (H) for rapid chip removal. The balanced cut design maximises feed rates and accuracy whilst the super ZX ultra hard coated inserts double the tool life.

Advantages l Rigid - Economical - Multi-function

l Excellent hole accuracy

Drills - Bores - External Turns Diameter range 13,0–55,0 mm Drilling depth –2D, –3D, –4D, –5D

Improved cutting force balance and insert design for optimum performance

l Excellent chip control Wide application suitability - choose from 3 styles of chipbreaker Additional grooves for optimised swarf control

L Type - Excellent chip control under low feed rate conditions - Excellent hole accuracy - Excellent surface finish

G Type - General purpose chipbreaker - Excellent chip control - Low cutting force - Low / medium feed rates

H Type - Strong cutting edge at higher feed rates - Stable machining – eliminates vibration and noise Inner cutting edge

Outer cutting edge

l One insert style for both pockets 4 Edge insert provides both Inner and Outer cutting edges Newly designed insert style simplifies insert management.

Inner cutting edge

Outer cutting edge

l Ultra hard Super ZX inserts double tool life ACP300 for steels - stainless steels - difficult to cut materials ACK300 for cast irons

Oxidation Temperature

Features of Super ZX Coating

l 40 % increase in coating hardness and 200 % increase in oxidation temperature as compared with conventional grades

Multi-Drills

TiAIN (black)

Coating Hardness (Gpa)

l Super-multi layered coating with ultra-thin (nanometer) layers of TiAlN and AlCrN, alternately stacked up to 1.000 layers.

Coating Structure AICrN (white)

alternate lamination –10nm Starting Temperature for Oxidization (°C)

”AURORA” Coating DLC (Diamond Like Carbon) Coated Grade DL1500 for Aluminium G Type

l Super smooth surface and low coefficient of friction Achieving beautiful finishing on Aluminium and non-ferrous metalls with its high resistance to build-up edge. Peripheral Insert DL1500

K60

l = Euro stock

= Japan stock

ACK300

Central Insert DL1500

ACK300

Recommended Tightening Torque (N·m)

Indexable Insert Type ”SumiDrill”

WDX Type (2D) Max. Depth: 2 D

DCON h7 LS OAL

Inserts

(mm)

Fig. 4 W1

Fig. 5

Fig. 6

Coated

Cat. No. WDXT 042004-L WDXT 042004-G WDXT 042004-H WDXT 052504-L WDXT 052504-G WDXT 052504-H WDXT 063006-L WDXT 063006-G WDXT 063006-H WDXT 073506-L WDXT 073506-G WDXT 073506-H WDXT 094008-L WDXT 094008-G WDXT 094008-H WDXT 125012-L WDXT 125012-G WDXT 125012-H WDXT 156012-L WDXT 156012-G WDXT 156012-H WDXT 186012-G

H Type Strong cutting edge at higher feed rates

G Type General purpose chipbreaker

L Type Excellent chip control at low feed rates

DCSFMS

OAL

ACP100 ACP300 ACK300 DL1500 m l l l l l l m l l m l l l l l l m l l l l l l l l l m l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

Fig.

Dimensions (mm) W1 Thickness RE

Applicable Holder

4 5 4,2 2,0 0,4 WDX 130 ~ 150 6 4 5 5,0 2,5 0,4 WDX 155 ~ 180 6 4 5 6,0 3,0 0,6 WDX 185 ~ 225 6 4 5 7,5 3,5 0,6 WDX 230 ~ 285 6 4 5 9,6 4,0 0,8 WDX 290 ~ 360 6 4 5 12,4 5,0 1,2 WDX 370 ~ 450 6 4 5 15,2 6,0 1,2 WDX 460 ~ 550 6 5 18,0 6,0 1,2 WDX 560 ~ 650

Spare Parts Screw

Wrench Wrench Applicable Holders

BFTX 01604 N TRX 06 BFTX 0204 N TRX 06 BFTX 02206 ̶ BFTX 02506 N ̶ BFTX 03584 ̶ BFTX 0511 N ̶ BFTX 0615 N ̶

WDX 130D_S20 – 150D_S20 WDX 155D_S20 – 180D_S25 WDX 185D_S25 – 225D_S25 WDX 230D_S25 – 285D_S32 WDX 290D_S32 – 360D_S40 WDX 370D_S40 – 450D_S40 WDX 460D_S40 – 550D_S40

TRX 07 TRX 08 TRX 15 TRX 20 TRX 25

0,3 0,5 1,0 1,5 3,5 5,0 7,5

Multi-Drills

WDX 130D2S20 WDX 135D2S20 WDX 140D2S20 WDX 145D2S20 WDX 150D2S20 WDX 155D2S20 WDX 160D2S20 WDX 165D2S20 WDX 170D2S20 WDX 175D2S25 WDX 180D2S25 WDX 185D2S25 WDX 190D2S25 WDX 195D2S25 WDX 200D2S25 WDX 205D2S25 WDX 210D2S25 WDX 215D2S25 WDX 220D2S25 WDX 225D2S25 WDX 230D2S25 WDX 235D2S25 WDX 240D2S25 WDX 245D2S25 WDX 250D2S25 WDX 255D2S32 WDX 260D2S32 WDX 265D2S32 WDX 270D2S32 WDX 275D2S32 WDX 280D2S32 WDX 285D2S32 WDX 290D2S32 WDX 295D2S32 WDX 300D2S40 WDX 310D2S40 WDX 320D2S40 WDX 330D2S40 WDX 340D2S40 WDX 350D2S40 WDX 360D2S40 WDX 370D2S40 WDX 380D2S40 WDX 390D2S40 WDX 400D2S40 WDX 410D2S40 WDX 420D2S40 WDX 430D2S40 WDX 440D2S40 WDX 450D2S40 WDX 460D2S40 WDX 470D2S40 WDX 480D2S40 WDX 490D2S40 WDX 500D2S40 WDX 510D2S40 WDX 520D2S40 WDX 530D2S40 WDX 540D2S40 WDX 550D2S40 WDX 560D2S40 WDX 570D2S40 WDX 580D2S40 WDX 590D2S40 WDX 600D2S40 WDX 610D2S40 WDX 620D2S40 WDX 630D2S40 WDX 640D2S40 WDX 650D2S40

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l m m m m m m m m m m

Dimensions (mm) Applicable OAL LUX LPR DCON DCSFMS LS Insert Fig. 88 29 44 89 30 45 WDXT 90 31 46 20 28 44 042004 91 32 47 92 33 48 93 34 49 94 35 50 20 30 44 WDXT 95 36 51 052504 96 37 52 109 38 53 25 32 56 110 39 54 111 40 55 112 41 56 1 113 42 57 114 43 58 WDXT 115 44 59 25 33 56 063006 116 45 60 117 46 61 118 47 62 119 48 63 123 49 67 124 50 68 125 51 69 25 37 56 126 52 70 127 53 71 WDXT 134 54 74 073506 135 55 75 136 56 76 137 57 77 32 41 60 138 58 78 139 59 79 140 60 80 143 62 83 32 50 60 144 63 84 158 64 88 160 66 90 WDXT 162 68 92 40 54 70 094008 164 70 94 166 72 96 168 74 98 2 170 76 100 179 79 109 181 81 111 183 83 113 185 85 115 WDXT 187 87 117 40 49,5 70 125012 189 89 119 191 91 121 193 93 123 195 95 125 197 97 127 199 99 129 201 101 131 49,5 203 103 133 205 105 135 40 70 WDXT 207 107 137 156012 209 109 139 50,5 211 111 141 51,5 213 113 143 52,5 215 115 145 53,5 222 120 152 54 224 122 154 55 226 124 156 56 3 228 126 158 57 230 128 160 58 WDXT 40 70 232 130 162 59 186012 234 132 164 60 236 134 166 61 238 136 168 62 240 138 170 63

LUX LPR

Stock

Cat. No.

LUX LPR

OAL

Holder DC (mm) 13,0 13,5 14,0 14,5 15,0 15,5 16,0 16,5 17,0 17,5 18,0 18,5 19,0 19,5 20,0 20,5 21,0 21,5 22,0 22,5 23,0 23,5 24,0 24,5 25,0 25,5 26,0 26,5 27,0 27,5 28,0 28,5 29,0 29,5 30,0 31,0 32,0 33,0 34,0 35,0 36,0 37,0 38,0 39,0 40,0 41,0 42,0 43,0 44,0 45,0 46,0 47,0 48,0 49,0 50,0 51,0 52,0 53,0 54,0 55,0 56,0 57,0 58,0 59,0 60,0 61,0 62,0 63,0 64,0 65,0

DCON h7

LUX LPR

Fig. 3

DCSFMS

Fig. 2

DCSFMS

Fig. 1

Identification of Drill Body

WDX 200 D2 S25 Drill Diameter (Ø 20,0 mm)

Flute Length L/D (2 x D)

Shank Size (Ø 25,0 mm)

Identification of Indexable Insert

WDXT 06 30 06 -G Width Across Flats (6,0 mm)

Thickness (3,0 mm)

Breaker Type

Corner Radius (0,6 mm)

K61

Indexable Insert Type ”SumiDrill”

WDX Type (3D) Max. Depth: 3 D

OAL

Multi-Drills

Holder

K62

LUX LPR

Cat. No. WDX 130D3S20 WDX 135D3S20 WDX 140D3S20 WDX 145D3S20 WDX 150D3S20 WDX 155D3S20 WDX 160D3S20 WDX 165D3S20 WDX 170D3S20 WDX 175D3S25 WDX 180D3S25 WDX 185D3S25 WDX 190D3S25 WDX 195D3S25 WDX 200D3S25 WDX 205D3S25 WDX 210D3S25 WDX 215D3S25 WDX 220D3S25 WDX 225D3S25 WDX 230D3S25 WDX 235D3S25 WDX 240D3S25 WDX 245D3S25 WDX 250D3S25 WDX 255D3S32 WDX 260D3S32 WDX 265D3S32 WDX 270D3S32 WDX 275D3S32 WDX 280D3S32 WDX 285D3S32 WDX 290D3S32 WDX 295D3S32 WDX 300D3S40 WDX 310D3S40 WDX 320D3S40 WDX 330D3S40 WDX 340D3S40 WDX 350D3S40 WDX 360D3S40 WDX 370D3S40 WDX 380D3S40 WDX 390D3S40 WDX 400D3S40 WDX 410D3S40 WDX 420D3S40 WDX 430D3S40 WDX 440D3S40 WDX 450D3S40 WDX 460D3S40 WDX 470D3S40 WDX 480D3S40 WDX 490D3S40 WDX 500D3S40 WDX 510D3S40 WDX 520D3S40 WDX 530D3S40 WDX 540D3S40 WDX 550D3S40 WDX 560D3S40 WDX 570D3S40 WDX 580D3S40 WDX 590D3S40 WDX 600D3S40 WDX 610D3S40 WDX 620D3S40 WDX 630D3S40 WDX 640D3S40 WDX 650D3S40

Dimensions (mm) Applicable OAL LUX LPR DCON DCSFMS LS Insert Fig. l 101,0 42,0 57,0 l 102,5 43,5 58,5 WDXT l 104,0 45,0 60,0 20 28 44 042004 l 105,5 46,5 61,5 l 107,0 58,0 63,0 l 108,5 49,5 64,5 l 110,0 51,0 66,0 20 30 44 l 111,5 52,5 67,5 WDXT l 113,0 54,0 69,0 052504 l 126,5 55,5 70,5 25 32 56 l 128,0 57,0 72,0 l 129,5 58,5 73,5 l 131,0 60,0 75,0 1 l 132,5 61,5 76,5 l 134,0 63,0 78,0 WDXT l 135,5 64,5 79,5 25 33 56 063006 l 137,0 66,0 81,0 l 138,5 67,5 82,5 l 140,0 69,0 84,0 l 141,5 70,5 85,5 l 146,0 72,0 90,0 l 147,5 73,5 91,5 l 149,0 75,0 93,0 25 37 56 l 150,5 76,5 94,5 l 152,0 78,0 96,0 l 159,5 79,5 97,5 WDXT l 161,0 81,0 101,0 073506 l 162,5 82,5 102,5 l 164,0 84,0 104,0 32 41 60 l 165,5 85,5 105,5 l 167,0 87,0 107,0 l 168,5 88,5 108,5 l 172,0 91,0 112,0 32 50 60 l 173,5 92,5 113,5 l 188,0 94,0 118,0 l 191,0 97,0 121,0 WDXT l 194,0 100,0 124,0 094008 l 197,0 103,0 127,0 40 54 70 l 200,0 106,0 130,0 l 203,0 109,0 133,0 2 l 206,0 112,0 136,0 l 216,0 116,0 146,0 l 219,0 119,0 149,0 l 222,0 122,0 152,0 l 225,0 125,0 155,0 WDXT l 228,0 128,0 158,0 40 49,5 70 125012 l 231,0 131,0 161,0 l 234,0 134,0 164,0 l 237,0 137,0 167,0 l 240,0 140,0 170,0 l 243,0 143,0 173,0 l 246,0 146,0 176,0 l 249,0 149,0 179,0 49,5 l 252,0 152,0 182,0 l 255,0 155,0 185,0 40 70 WDXT l 258,0 158,0 188,0 156012 l 261,0 161,0 191,0 50,5 l 264,0 164,0 194,0 51,5 l 267,0 167,0 197,0 52,5 l 270,0 170,0 200,0 53,5 m 278,0 176,0 208,0 54 m 281,0 179,0 211,0 55 m 284,0 182,0 214,0 56 3 m 287,0 185,0 217,0 57 m 290,0 188,0 220,0 58 WDXT 40 70 m 293,0 191,0 223,0 59 186012 m 296,0 194,0 226,0 60 m 299,0 197,0 229,0 61 m 302,0 200,0 232,0 62 m 305,0 203,0 235,0 63

Stock

DC (mm) 13,0 13,5 14,0 14,5 15,0 15,5 16,0 16,5 17,0 17,5 18,0 18,5 19,0 19,5 20,0 20,5 21,0 21,5 22,0 22,5 23,0 23,5 24,0 24,5 25,0 25,5 26,0 26,5 27,0 27,5 28,0 28,5 29,0 29,5 30,0 31,0 32,0 33,0 34,0 35,0 36,0 37,0 38,0 39,0 40,0 41,0 42,0 43,0 44,0 45,0 46,0 47,0 48,0 49,0 50,0 51,0 52,0 53,0 54,0 55,0 56,0 57,0 58,0 59,0 60,0 61,0 62,0 63,0 64,0 65,0

l = Euro stock

= Japan stock

DCON h7 LUX LPR

OAL

Inserts

(mm)

Fig. 4

Fig. 5

Fig. 6

WDXT 042004-L WDXT 042004-G WDXT 042004-H WDXT 052504-L WDXT 052504-G WDXT 052504-H WDXT 063006-L WDXT 063006-G WDXT 063006-H WDXT 073506-L WDXT 073506-G WDXT 073506-H WDXT 094008-L WDXT 094008-G WDXT 094008-H WDXT 125012-L WDXT 125012-G WDXT 125012-H WDXT 156012-L WDXT 156012-G WDXT 156012-H WDXT 186012-G

H Type Strong cutting edge at higher feed rates

G Type General purpose chipbreaker

Coated

Cat. No.

L Type Excellent chip control at low feed rates

DCSFMS

DCON h7

LUX LPR

Fig. 3

DCSFMS

Fig. 2

DCSFMS

Fig. 1

ACP100 ACP300 ACK300 DL1500 m l l l l l l m l l m l l l l l l m l l l l l l l l l m l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

Fig.

Dimensions (mm) W1 Thickness RE

Applicable Holder

Spare Parts Screw

Wrench Wrench Applicable Holders

BFTX 01604 N TRX 06 BFTX 0204 N TRX 06 BFTX 02206 ̶ BFTX 02506 N ̶ BFTX 03584 ̶ BFTX 0511 N ̶ BFTX 0615 N ̶

WDX 130D_S20 – 150D_S20 WDX 155D_S20 – 180D_S25 WDX 185D_S25 – 225D_S25 WDX 230D_S25 – 285D_S32 WDX 290D_S32 – 360D_S40 WDX 370D_S40 – 450D_S40 WDX 460D_S40 – 550D_S40

TRX 07 TRX 08 TRX 15 TRX 20 TRX 25

0,3 0,5 1,0 1,5 3,5 5,0 7,5

Identification of Drill Body

WDX 200 D3 S25 Drill Diameter (Ø 20,0 mm)

Flute Length L/D (3 x D)

Shank Size (Ø 25,0 mm)

Identification of Indexable Insert

WDXT 06 30 06 -G Width Across Flats (6,0 mm)

Thickness (3,0 mm)

Breaker Type

Corner Radius (0,6 mm)

Recommended Tightening Torque (N·m)

Indexable Insert Type ”SumiDrill”

WDX Type (4D)

LUX LPR

OAL

Holder WDX 130D4S20 WDX 135D4S20 WDX 140D4S20 WDX 145D4S20 WDX 150D4S20 WDX 155D4S20 WDX 160D4S20 WDX 165D4S20 WDX 170D4S20 WDX 175D4S25 WDX 180D4S25 WDX 185D4S25 WDX 190D4S25 WDX 195D4S25 WDX 200D4S25 WDX 205D4S25 WDX 210D4S25 WDX 215D4S25 WDX 220D4S25 WDX 225D4S25 WDX 230D4S25 WDX 235D4S25 WDX 240D4S25 WDX 245D4S25 WDX 250D4S25 WDX 255D4S32 WDX 260D4S32 WDX 265D4S32 WDX 270D4S32 WDX 275D4S32 WDX 280D4S32 WDX 285D4S32 WDX 290D4S32 WDX 295D4S32 WDX 300D4S40 WDX 310D4S40 WDX 320D4S40 WDX 330D4S40 WDX 340D4S40 WDX 350D4S40 WDX 360D4S40 WDX 370D4S40 WDX 380D4S40 WDX 390D4S40 WDX 400D4S40 WDX 410D4S40 WDX 420D4S40 WDX 430D4S40 WDX 440D4S40 WDX 450D4S40 WDX 460D4S40 WDX 470D4S40 WDX 480D4S40 WDX 490D4S40 WDX 500D4S40 WDX 510D4S40 WDX 520D4S40 WDX 530D4S40 WDX 540D4S40 WDX 550D4S40 WDX 560D4S40 WDX 570D4S40 WDX 580D4S40 WDX 590D4S40 WDX 600D4S40

Stock

Cat. No.

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l m m m m m

Dimensions (mm) Applicable OAL LUX LPR DCON DCSFMS LS Insert Fig. 114 55 70 116 57 72 WDXT 118 59 74 20 28 44 042004 120 61 76 122 63 78 124 65 80 126 67 82 20 30 44 WDXT 128 69 84 052504 130 71 86 144 73 88 25 32 56 146 75 90 148 77 92 150 79 94 1 152 81 96 154 83 98 WDXT 156 85 100 25 33 56 063006 158 87 102 160 89 104 162 91 106 164 93 108 169 95 113 171 97 115 173 99 117 25 37 56 175 101 119 177 103 121 WDXT 185 105 125 073506 187 107 127 189 109 129 191 111 131 32 41 60 193 113 133 195 115 135 197 117 137 201 120 141 32 50 60 203 122 143 218 124 148 222 128 152 WDXT 226 132 156 40 54 70 094008 230 136 160 234 140 164 238 144 168 2 242 148 172 253 153 183 257 157 187 261 161 191 265 165 195 WDXT 269 169 199 40 49,5 70 125012 273 173 203 277 177 207 281 181 211 285 185 215 289 189 219 293 193 223 297 197 227 301 201 231 49,5 305 205 235 40 70 WDXT 309 209 239 156012 313 213 243 50,5 317 217 247 51,5 321 221 251 52,5 325 225 255 53,5 3 334 232 264 54 338 236 268 55 WDXT 342 240 272 40 56 70 186012 346 244 276 57 350 248 280 58

DCON h7 LS OAL

Inserts

(mm)

Fig. 4

Fig. 5

Fig. 6

H Type Strong cutting edge at higher feed rates

G Type General purpose chipbreaker

Coated

Cat. No.

L Type Excellent chip control at low feed rates

DCSFMS LUX LPR

LS OAL

ACP100 ACP300 ACK300 DL1500 m l l l l l l m l l m l l l l l l m l l l l l l l l l m l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

Fig.

Dimensions (mm) W1 Thickness RE

Applicable Holder

Spare Parts Screw

Wrench Wrench Applicable Holders

BFTX 01604 N TRX 06 BFTX 0204 N TRX 06 BFTX 02206 ̶ BFTX 02506 N ̶ BFTX 03584 ̶ BFTX 0511 N ̶ BFTX 0615 N ̶

WDX 130D_S20 – 150D_S20 WDX 155D_S20 – 180D_S25 WDX 185D_S25 – 225D_S25 WDX 230D_S25 – 285D_S32 WDX 290D_S32 – 360D_S40 WDX 370D_S40 – 450D_S40 WDX 460D_S40 – 550D_S40

TRX 07 TRX 08 TRX 15 TRX 20 TRX 25

0,3 0,5 1,0 1,5 3,5 5,0 7,5

Multi-Drills

DCON h7

LUX LPR

Fig. 3 DCON h7

Fig. 2

DCSFMS

Fig. 1

DCSFMS

Max. Depth: 4 D

Identification of Drill Body

WDX 200 D4 S25 Drill Diameter (Ø 20,0 mm)

Flute Length L/D (4 x D)

Shank Size (Ø 25,0 mm)

Identification of Indexable Insert

WDXT 06 30 06 -G Width Across Flats (6,0 mm)

Thickness (3,0 mm)

Breaker Type

Corner Radius (0,6 mm)

K63

Indexable Insert Type ”SumiDrill”

WDX Type (5D) Max. Depth: 5 D

LUX LPR

LS OAL

Holder

Multi-Drills -

Cat. No. WDX 130D5S20 WDX 135D5S20 WDX 140D5S20 WDX 145D5S20 WDX 150D5S20 WDX 155D5S20 WDX 160D5S20 WDX 165D5S20 WDX 170D5S20 WDX 175D5S20 WDX 180D5S25 WDX 185D5S25 WDX 190D5S25 WDX 195D5S25 WDX 200D5S25 WDX 205D5S25 WDX 210D5S25 WDX 215D5S25 WDX 220D5S25 WDX 225D5S25 WDX 230D5S25 WDX 235D5S25 WDX 240D5S25 WDX 245D5S25 WDX 250D5S25 WDX 260D5S32 WDX 270D5S32 WDX 280D5S32 WDX 290D5S32 WDX 300D5S40 WDX 310D5S40 WDX 320D5S40 WDX 330D5S40 WDX 340D5S40 WDX 350D5S40 WDX 360D5S40 WDX 370D5S40 WDX 380D5S40 WDX 390D5S40 WDX 400D5S40 WDX 410D5S40 WDX 420D5S40 WDX 430D5S40 WDX 440D5S40 WDX 450D5S40 WDX 460D5S40 WDX 470D5S40 WDX 480D5S40 WDX 490D5S40 WDX 500D5S40 WDX 510D5S40 WDX 520D5S40 WDX 530D5S40 WDX 540D5S40 WDX 550D5S40

DCSFMS

DCON h7

Inserts

(mm)

Fig. 4

Fig. 6

Fig. 5

L Type Excellent chip control at low feed rates

G Type General purpose chipbreaker

Coated

LS OAL

ACP100 ACP300 ACK300 DL1500 m l l l l l l m l l m l l l l l l m l l l l l l l l l m l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

H Type Strong cutting edge at higher feed rates

Fig.

Dimensions (mm) W1 Thickness RE

4 5 4,2 2,0 6 4 5 5,0 2,5 6 4 5 6,0 3,0 6 4 5 7,5 3,5 6 4 5 9,6 4,0 6 4 5 12,4 5,0 6 4 5 15,2 6,0 6

Applicable Holder

0,4 WDX 130 ~ 150 0,4 WDX 155 ~ 180 0,6 WDX 185 ~ 225 0,6 WDX 230 ~ 285 0,8 WDX 290 ~ 360 1,2 WDX 370 ~ 450 1,2 WDX 460 ~ 550

Spare Parts Screw

Wrench Wrench Applicable Holders

BFTX 01604 N TRX 06 BFTX 0204 N TRX 06 BFTX 02206 ̶ BFTX 02506 N ̶ BFTX 03584 ̶ BFTX 0511 N ̶ BFTX 0615 N ̶

WDX 130D_S20 – 150D_S20 WDX 155D_S20 – 180D_S25 WDX 185D_S25 – 225D_S25 WDX 230D_S25 – 285D_S32 WDX 290D_S32 – 360D_S40 WDX 370D_S40 – 450D_S40 WDX 460D_S40 – 550D_S40

TRX 07 TRX 08 TRX 15 TRX 20 TRX 25

0,3 0,5 1,0 1,5 3,5 5,0 7,5

Identification Details

Drill Body

WDX 200 D5 S25 Drill Diameter (Ø 20,0 mm)

K64

OAL -

Dimensions (mm) Applicable Fig. OAL LUX LPR DCON DCSFMS LS Insert l 127,0 68,0 83,0 l 129,5 70,5 85,5 WDXT l 132,0 73,0 88,0 20 28 44 042004 l 134,5 75,5 90,5 l 137,0 78,0 93,0 l 139,5 80,5 95,5 l 142,0 83,0 98,0 20 30 44 WDXT l 144,5 85,5 100,5 052504 l 147,0 88,0 103,0 l 161,5 90,5 105,5 25 32 56 l 164,0 93,0 108,0 l 166,5 95,5 110,5 1 l 169,0 98,0 113,0 l 171,5 100,5 115,5 l 174,0 103,0 118,0 WDXT l 176,5 105,5 120,5 25 33 56 063006 l 179,0 108,0 123,0 l 181,5 110,5 125,5 l 184,0 113,0 128,0 l 186,5 115,5 130,5 l 192,0 118,0 136,0 l 194,5 120,5 138,5 l 197,0 123,0 141,0 25 37 56 WDXT l 199,5 125,5 143,5 073506 l 202,0 128,0 146,0 l 213,0 133,0 153,0 l 218,0 138,0 158,0 32 41 60 l 223,0 143,0 163,0 l 230,0 149,0 170,0 32 50 60 l 248,0 154,0 178,0 2 l 253,0 159,0 183,0 WDXT l 258,0 164,0 188,0 094008 l 263,0 169,0 193,0 40 54 70 l 268,0 174,0 198,0 l 273,0 179,0 203,0 l 278,0 184,0 208,0 m 290,0 190,0 220,0 m 295,0 195,0 225,0 m 300,0 200,0 230,0 m 305,0 205,0 235,0 WDXT m 310,0 210,0 240,0 40 49,5 70 2 125012 m 315,0 215,0 245,0 m 320,0 220,0 250,0 m 325,0 225,0 255,0 m 330,0 230,0 260,0 m 335,0 235,0 265,0 m 340,0 240,0 270,0 m 345,0 245,0 275,0 2 49,5 m 350,0 250,0 280,0 m 355,0 255,0 285,0 WDXT 40 70 m 360,0 260,0 290,0 156012 m 365,0 265,0 295,0 50,5 m 370,0 270,0 300,0 51,5 3 m 375,0 275,0 305,0 52,5 m 380,0 280,0 310,0 53,5

LUX LPR

Stock

DC (mm) 13,0 13,5 14,0 14,5 15,0 15,5 16,0 16,5 17,0 17,5 18,0 18,5 19,0 19,5 20,0 20,5 21,0 21,5 22,0 22,5 23,0 23,5 24,0 24,5 25,0 26,0 27,0 28,0 29,0 30,0 31,0 32,0 33,0 34,0 35,0 36,0 37,0 38,0 39,0 40,0 41,0 42,0 43,0 44,0 45,0 46,0 47,0 48,0 49,0 50,0 51,0 52,0 53,0 54,0 55,0

DCON h7

LUX LPR

Fig. 3

DCSFMS

Fig. 2

DCSFMS

Fig. 1

l = Euro stock

= Japan stock

Flute Length L/D (5 x D)

Shank Size (Ø 25,0 mm)

Indexable Insert

WDXT 06 30 06 -G Width Across Flats (6,0 mm)

Thickness (3,0 mm)

Breaker Type

Corner Radius (0,6 mm)

Recommended Tightening Torque (N·m)

Indexable Insert Type ”SumiDrill”

Technical information

WDX Type

Multi-Purpose Functionality l Applications for machining centre Slant / Inclined surface

l Hole profile Pre-drilled

Plain surface / half hole

Drill Diameter (mm)

a (mm)

Ø13,0–18,0

0,4

Ø18,5–28,5

0,6

Ø29,0–36,0

0,8

Ø37,0–55,0

1,2

Recommended conditions - reduce feed rate to 70 %

Applications for Lathes

Drill description

l Setting Instruction

Ensure the face of the drill flange is hard against the face of the tool holder. Align the centreline of the drill to the centreline of the lathes Y axis

Max. +/- 0,03 mm

Drilling Over Holes Offset the lathes X axis within the maximum amount stated in the table

0,35 0,30 0,25 0,20 0,15 0,40 0,40 0,35 0,30 0,25 0,20 0,50 0,45 0,40 0,30 0,30 0,20 0,15 0,10 0,06 0,70 0,70 0,60 0,50 0,50 0,45 0,40 0,35 0,25 0,20

Drill description

WDX280... WDX285... WDX290... WDX295... WDX300... WDX310... WDX320... WDX330... WDX340... WDX350... WDX360... WDX370... WDX380... WDX390... WDX400... WDX410... WDX420... WDX430... WDX440... WDX450... WDX460... WDX470... WDX480... WDX490... WDX500... WDX510... WDX520... WDX530... WDX540... WDX550...

Max. Offset (mm)

0,15 0,10 1,00 0,95 0,90 0,80 0,70 0,55 0,45 0,35 0,20 1,00 1,00 0,90 0,80 0,70 0,60 0,50 0,50 0,40 1,50 1,40 1,30 1,20 1,10 1,00 0,90 0,80 0,60 0,50

Multi-Drills

Enlarge

WDX130... WDX135... WDX140... WDX145... WDX150... WDX155... WDX160... WDX165... WDX170... WDX175... WDX180... WDX185... WDX190... WDX195... WDX200... WDX205... WDX210... WDX215... WDX220... WDX225... WDX230... WDX235... WDX240... WDX245... WDX250... WDX255... WDX260... WDX265... WDX270... WDX275...

Max. Offset (mm)

Recommended conditions - reduce feed rate to 30 %

Turning by lathes Outer turning (max. 2 x D)

Inner turning (max. 2 x D)

Recommended conditions - reduce feed rate to 50 %

K65

Indexable Insert Type ˮSumiDrill“

WDX Type

Eccentric Sleeve WAS Type The Eccentric Sleeve WAS Type, exclusively designed for ˮSumiDrill“ WDX Type, provides up to ± 0,3 mm of hole size adjustment.

DMM

BDX

DCB

L4 L2

Dimensions

L3 LS

(mm)

Cat. No.

Stock

DCB

DMM

BDX

Diameter Adjustment Range (max.)

WAS 2025-48 WAS 2532-60 WAS 3240-70 WAS 4050-85

   

20 25 32 40

25 32 40 50

33 42 55 60

43 60 70 70

5 7 7 7

32 46 57 54

5 6 6 6

+0,3 – -0,2 +0,3 – -0,3 +0,3 – -0,3 +0,3 – -0,3

Diameter Adjustment Procedure 1

Reference Line

Multi-Drills

Adjust the dial on the sleeve to the reference line on the flange of the drill.

Procedure 2

Procedure 3

Fixing screw

Adjustment hash marks

Turn to a positive number to expand the hole, and to a negative number to decrease the drilling diameter.

Fixation of the adjusting sleeve.

Note 1: The dial is for reference purposes. Always measure the actual drilling diameter and adjust accordingly. Note 2: Not usable with collet chuck type holders. Only use with a side-locking holder like Weldon.

K66

l = Euro stock

Indexable Insert Type ”SumiDrill”

WDX Type Application Examples Normal wear

Good chip control

ˮSumiDrill“ WDX type

Breakage

Long chips

Entangled chips

Competitor

Automotive Component (SUS304) WDX220D2S25 WDXT063006-L (ACP300) vc = 125 m/min, f = 0,07 mm/rev, H = 5 mm, through, Wet

Drill Body: Drill Insert: Conditions:

Insert breakage was eliminated with improved chip control and better surface finish.

ˮSumiDrill“ WDX type

2400 Holes /corner

Structural Steel WDX190D4S25 WDXT063006-L (ACP300) vc = 100 m/min, f = 0,06 mm/rev, H = 40 mm, through, Wet

Drill Body: Drill Insert: Conditions:

Eliminated the problem of entangled chips.

ˮSumiDrill“ WDX type 20 % Longer tool life 25 % Higher efficiency

vf = 32 mm/min

1,000

50 2,000

Entrance: Ø 60,155 Outlet: Ø 60,157

Machine Component (SCM440) WDX220D3S25 WDXT063006-G (ACP300)

Conditions (Sumitomo): vc= 157 m/min, f = 0,19 mm/rev, H= 19 mm, through, Wet Conditions (Comp.): vc= 157 m/min, f = 0,15 mm/rev, H= 19 mm, through, Wet

Good chip control even under high efficiency conditions. Better stability through lower cutting force, resulting in 25 % higher efficiency and 20 % higher tool life.

Stable drilling performance. 4 times higher efficiency.

ˮSumiDrill“ WDX type Normal flank wear ØXXXX Ø

Competitor

Multi-Drills

Good surface and hole tolerance.

20,20

Breakage

19,80

Drill Body: Drill Insert: Conditions:

Good surface finish and good hole tolerance.

Conditions (Sumitomo): vc= 150 m/min, f = 0,16 mm/rev, H= 60 mm, through, Wet Conditions (Comp.): vc= 30 m/min, f = 0,20 mm/rev, H= 60 mm, through, Wet

20,60

19,40

150

Plate (S48C) WDX600D3S40 WDXT186012-G (ACP300)

Drill Body: Drill Insert:

ˮSumiDrill“ WDX type

Hole Ø (mm) 21,00

100

Feed Rate

3,000

Number of Holes Drilled

Competitor

4 Times higher efficiency

vf = 32 mm/min

Competitor

2000 Holes /corner

Competitor

Drill Body: Drill Insert:

Good chip form

ˮSumiDrill“ WDX type

Entrance Outlet

Automotive Component (SCM415) WDX200D5S25 WDXT063006-G (ACP300) vc = 185 m/min, f = 0,12 mm/rev, H = 87 mm, through, Wet

Good surface roughness. Stable hole diameter.

Drill Body: Drill Insert: Conditions:

Bearing Component for Windmill (42CrMo) WDX330D5S40 WDXT094008-L (ACP300) vc = 146 m/min, f = 0,10 mm/rev, H = 158 mm, through, Wet

WDX shows stable drilling performance, no cutting edge breakage.

K67

Indexable Insert Type ”SumiDrill”

WDX Type

Recommended Cutting Conditions

Recommended Cutting Conditions (2D) Hardness (HB)

Chip breaker & Work material ISO Grade 125 L ACP300 190 G ACP300 250 G ACP300 Carbon steel 270 G ACP300 300 G ACP300 180 L ACP300 275 G ACP300 Low alloyed steel 300 G ACP300 350 G ACP300 200 G ACP300 High alloyed steel 325 G ACP300 martensitic / ferritic 200 L/G ACP300 240 L/G ACP300 Stainless martensitic / tempered 180 L/G ACP300 austenitic / quenched steel, austenitic / ferritic (Duplex) 230 L/G ACP300 180 H ACK300 Cast iron (GG) 260 H ACK300 160 H ACK300 Nodular cast iron (GGG) 250 H ACK300 200 L/G ACP300 S Heat resistant alloy G DL1500 Aluminium alloy N Copper alloy G DL1500 Material Group

M K

[ min. - optimal - max. ]

Cutting Speed

Feed rate (mm/rev)

Vc (m/min)

Ø 13,0–18,0

Ø 18,5–29,0

Ø 29,5–36,0

Ø 37,0–55,0

150–220–250 150–220–250 125–170–230 125–170–230 100–130–170 150–180–220 125–150–200 100–140–170 80–120–150 100–150–200 80–120–160 100–150–200 90–120–150 100–150–200 80–120–150 120–160–200 120–160–200 90–120–250 90–120–150 25–50–70 200–260–320 180–230–280

0,04–0,08–0,12 0,08–0,13–0,24 0,06–0,11–0,18 0,08–0,13–0,22 0,06–0,11–0,17 0,05–0,08–0,14 0,06–0,11–0,17 0,06–0,11–0,17 0,06–0,11–0,17 0,08–0,13–0,24 0,06–0,11–0,18 0,06–0,11–0,18 0,06–0,11–0,18 0,04–0,08–0,18 0,04–0,08–0,18 0,09–0,20–0,32 0,09–0,20–0,32 0,09–0,20–0,32 0,09–0,20–0,32 0,06–0,11–0,18 0,06–0,11–0,17 0,06–0,11–0,17

0,04–0,08–0,12 0,08–0,13–0,24 0,06–0,11–0,18 0,08–0,14–0,24 0,06–0,12–0,18 0,05–0,08–0,14 0,06–0,11–0,17 0,06–0,11–0,17 0,06–0,11–0,17 0,08–0,13–0,24 0,06–0,11–0,18 0,06–0,11–0,18 0,06–0,11–0,18 0,06–0,11–0,18 0,06–0,11–0,18 0,10–0,22–0,36 0,10–0,22–0,36 0,10–0,22–0,36 0,10–0,22–0,36 0,06–0,11–0,18 0,06–0,11–0,17 0,06–0,11–0,17

0,04–0,08–0,13 0,08–0,14–0,26 0,06–0,12–0,19 0,08–0,14–0,23 0,06–0,12–0,18 0,05–0,08–0,16 0,06–0,12–0,18 0,06–0,12–0,18 0,06–0,12–0,18 0,08–0,14–0,26 0,06–0,12–0,19 0,06–0,12–0,19 0,06–0,12–0,19 0,06–0,12–0,19 0,06–0,12–0,19 0,11–0,24–0,39 0,11–0,24–0,39 0,11–0,24–0,39 0,11–0,24–0,39 0,06–0,12–0,19 0,06–0,12–0,18 0,06–0,12–0,18

0,05–0,10–0,15 0,06– 0,11–0,17 0,09–0,16–0,29 0,10–0,17–0,32 0,07–0,13–0,22 0,08–0,14–0,24 0,09–0,16–0,26 0,10–0,17–0,29 0,07–0,13–0,20 0,08–0,14–0,22 0,06–0,09–0,17 0,07–0,10–0,19 0,07–0,13–0,20 0,08–0,14–0,22 0,07–0,13–0,20 0,08–0,14–0,22 0,07–0,13–0,20 0,08–0,14–0,22 0,09–0,16–0,29 0,10–0,17–0,32 0,07–0,13–0,22 0,08–0,14–0,24 0,07–0,13–0,22 0,08–0,14–0,24 0,07–0,13–0,22 0,08–0,14– 0,24 0,07–0,13–0,22 0,08–0,14–0,24 0,07–0,13–0,22 0,08–0,14–0,24 0,12–0,26–0,44 0,13–0,29–0,48 0,12–0,26–0,44 0,13–0,29–0,48 0,12–0,26–0,44 0,13–0,29–0,48 0,12–0,26–0,44 0,13–0,29–0,48 0,07–0,13–0,22 0,08–0,14–0,24 0,07–0,13–0,20 0,08–0,14–0,22 0,07–0,13–0,20 0,08–0,14–0,22

Recommended Cutting Conditions (3D)

Multi-Drills

K68

Hardness (HB)

Ø 56,0–65,0

[ min. - optimal - max. ]

Cutting Speed

Feed rate (mm/rev)

Vc (m/min)

Ø 13,0–18,0

Ø 18,5– 29,0

Ø 29,5–36,0

Ø 37,0–55,0

Ø 56,0–65,0

150–220–250 150–220–250 125–170–230 125–170–230 100–130–170 150–180–220 125–150–200 100–140–170 80–120–150 100–150–200 80–120–160 100–150–200 90–120–150 100–150–200 80–120–150 12–160–200 120–160–200 90–120–250 90–120–150 25–50–70 200–260–320 180–230–280

0,04–0,07–0,1 0,08–0,12–0,2 0,06–0,10–0,15 0,08–0,12–0,18 0,06–0,10–0,14 0,05–0,07–0,12 0,06–0,10–0,14 0,06–0,10–0,14 0,06–0,10–0,14 0,08–0,12–0,2 0,06–0,10–0,15 0,06–0,10–0,15 0,06–0,10–0,15 0,04–0,10–0,15 0,04–0,10–0,15 0,09–0,18–0,27 0,09–0,18–0,27 0,09–0,18–0,27 0,09–0,18–0,27 0,06–0,10–0,15 0,06–0,11–0,17 0,06–0,11–0,17

0,04–0,07–0,10 0,08–0,12–0,20 0,06–0,10–0,15 0,08–0,12–0,18 0,06–0,10–0,14 0,05–0,07–0,12 0,06–0,10–0,14 0,06–0,10–0,14 0,06–0,10–0,14 0,08–0,12–0,20 0,06–0,10–0,15 0,06–0,10–0,15 0,06–0,10–0,15 0,06–0,10–0,15 0,06–0,10–0,15 0,10–0,20–0,30 0,10–0,20–0,30 0,10–0,20–0,30 0,10–0,20–0,30 0,06–0,10–0,15 0,06–0,11–0,17 0,06–0,11–0,17

0,04–0,08–0,11 0,08–0,13–0,22 0,06–0,11–0,16 0,08–0,13–0,19 0,06–0,11–0,15 0,05–0,08–0,13 0,06–0,11–0,15 0,06–0,11–0,15 0,06–0,11–0,15 0,08–0,13–0,22 0,06–0,11–0,16 0,06–0,11–0,16 0,06–0,11–0,16 0,06–0,11–0,16 0,06–0,11–0,16 0,11–0,22–0,32 0,11–0,22–0,32 0,11–0,22–0,32 0,11–0,22–0,32 0,06–0,11–0,16 0,06–0,12–0,18 0,06–0,12–0,18

0,05–0,09–0,12 0,09–0,14–0,24 0,07–0,12–0,18 0,09–0,14–0,22 0,07–0,12–0,17 0,06–0,08–0,15 0,07–0,12–0,17 0,07–0,12–0,17 0,07–0,12–0,17 0,09–0,14–0,24 0,07–0,12–0,18 0,07–0,12–0,18 0,07–0,12–0,18 0,07–0,12–0,18 0,07–0,12–0,18 0,12–0,24–0,36 0,12–0,24–0,36 0,12–0,24–0,36 0,12–0,24–0,36 0,07–0,12–0,18 0,07–0,13–0,20 0,07–0,13–0,20

0,06–0,10–0,13 0,10–0,16–0,27 0,08–0,13–0,20 0,10–0,16–0,24 0,08–0,13–0,19 0,07–0,09–0,16 0,08–0,13–0,19 0,08–0,13–0,19 0,08–0,13–0,19 0,10–0,16–0,27 0,08–0,13–0,20 0,08–0,13–0,20 0,08–0,13–0,20 0,08–0,13–0,20 0,08–0,13–0,20 0,13–0,26–0,40 0,13–0,26–0,40 0,13–0,26–0,40 0,13–0,26–0,40 0,08–0,13–0,20 0,08–0,14–0,22 0,08–0,14–0,22

Indexable Insert Type ”SumiDrill”

Recommended Cutting Conditions

WDX Type

Recommended Cutting Conditions (4D) Hardness (HB)

M K

[ min. - optimal - max. ]

Cutting Speed

Vc (m/min) 150–220–250 150–220–250 125–170–230 125–170–230 100–130–170 150–180–220 125–150–200 100–140–170 80–120–150 100–150–200 80–120–160 100–150–200 90–120–150 100–150–200 80–120–150 120–160–200 120–160–200 90–120– 250 90–120–150 25–50–70 200–260–320 180–230–280

Feed rate (mm/rev)

Ø 13,0–18,0

Ø 18,5–29,0

0,04–0,07–0,09 0,04–0,07 – 0,09 0,08–0,11–0,17 0,08–0,11–0,17 0,06–0,10–0,13 0,06–0,10–0,13 0,08–0,11–0,15 0,08–0,11–0,15 0,06–0,10–0,12 0,06–0,10–0,12 0,05–0,07–0,10 0,05–0,07–0,10 0,06–0,10–0,12 0,06–0,10–0,12 0,06–0,10–0,12 0,06–0,10–0,12 0,06–0,10–0,12 0,06–0,10–0,12 0,08–0,11–0,17 0,08–0,11–0,17 0,06–0,10–0,13 0,06–0,10–0,13 0,06–0,10–0,13 0,06–0,10–0,13 0,06–0,10–0,13 0,06–0,10–0,13 0,04–0,10–0,13 0,06–0,10–0,13 0,04–0,10–0,13 0,06–0,10–0,13 0,09–0,17–0,23 0,10–0,19–0,26 0,09–0,17–0,23 0,10–0,19–0,26 0,09–0,17–0,23 0,10–0,19–0,26 0,09–0,17–0,23 0,10–0,19–0,26 0,06–0,10–0,13 0,06–0,10–0,13 0,05–0,10–0,15 0,05–0,10–0,15 0,05–0,10–0,15 0,05–0,10–0,15

Ø 29,5–36,0

Ø 37,0–55,0

Recommended Cutting Conditions (5D)

M K

Hardness (HB)

[ min. - optimal - max. ]

Cutting Speed

Feed rate (mm/rev)

Vc (m/min)

Ø 13,0–18,0

Ø 18,5–29,0

Ø 29,5–36,0

Ø 37,0–55,0

0,04–0,06–0,09 0,07–0,10–0,15 0,05–0,09–0,11 0,07–0,10–0,14 0,05–0,09–0,11 0,05–0,06–0,09 0,05–0,09–0,11 0,05–0,09–0,11 0,05–0,09–0,11 0,07–0,10–0,15 0,05–0,09–0,11 0,05–0,09–0,11 0,05–0,09–0,11 0,05–0,09–0,11 0,05–0,09–0,11 0,08–0,15–0,21 0,08–0,15–0,21 0,08–0,15–0,21 0,08–0,15–0,21 0,05–0,09–0,11 0,05–0,10–0,15 0,05–0,10–0,15

0,04–0,06–0,08 0,07–0,10–0,15 0,05–0,09–0,11 0,07–0,10–0,14 0,05–0,09–0,11 0,05–0,06–0,09 0,05–0,09–0,11 0,05–0,09–0,11 0,05–0,09–0,11 0,07–0,10–0,15 0,06–0,09–0,11 0,05–0,09–0,11 0,05–0,09–0,11 0,05–0,09–0,11 0,05–0,09–0,11 0,09–0,17–0,23 0,09–0,17–0,23 0,09–0,17–0,23 0,09–0,17–0,23 0,05–0,09–0,11 0,05–0,10–0,15 0,05–0,10–0,15

0,04–0,06–0,08 0,08–0,11–0,17 0,06–0,09–0,12 0,08–0,11–0,15 0,06–0,09–0,12 0,05–0,06–0,10 0,06–0,09–0,12 0,06–0,09–0,12 0,06–0,09–0,12 0,08–0,11–0,17 0,06–0,09–0,12 0,06–0,09–0,12 0,06–0,09–0,12 0,06–0,09–0,12 0,06–0,09–0,12 0,09–0,18–0,25 0,09–0,18–0,25 0,09–0,18–0,25 0,09–0,18–0,25 0,06–0,09–0,12 0,06–0,11–0,16 0,06–0,11–0,16

0,05–0,07–0,09 0,09–0,12–0,19 0,06–0,10–0,14 0,09–0,12–0,17 0,06–0,10–0,13 0,05–0,07–0,11 0,06–0,10–0,13 0,06–0,10–0,13 0,06–0,10–0,13 0,09–0,12–0,19 0,06–0,10–0,14 0,06–0,10–0,14 0,06–0,10–0,14 0,06–0,10–0,14 0,07–0,12–0,18 0,11–0,20–0,28 0,11–0,20–0,28 0,11–0,20–0,28 0,11–0,20–0,28 0,06–0,10–0,14 0,06–0,12–0,18 0,06–0,12–0,18

Ø 56,0–65,0

Multi-Drills

Ø 56,0–65,0

0,04–0,07–0,09 0,05–0,08–0,10 0,05–0,08–0,10 0,08–0,12–0,18 0,09–0,14–0,21 0,09–0,14–0,21 0,06–0,10–0,14 0,07–0,11–0,15 0,07–0,11–0,15 0,08–0,12–0,17 0,09–0,14–0,19 0,09–0,14–0,19 0,06–0,10–0,13 0,07–0,11–0,14 0,07–0,11–0,14 0,05–0,07–0,11 0,06–0,08–0,12 0,06–0,08–0,12 0,06–0,10–0,13 0,07–0,11–0,14 0,07–0,11–0,14 0,06–0,10–0,13 0,07–0,11–0,14 0,07–0,11–0,14 0,06–0,10–0,13 0,07–0,11–0,14 0,07–0,11–0,14 0,08–0,12–0,18 0,09–0,14–0,21 0,09–0,14–0,21 0,06–0,10–0,14 0,07–0,11–0,15 0,07–0,11–0,15 0,06–0,10–0,14 0,07–0,11–0,15 0,07–0,11–0,15 0,06–0,10–0,14 0,07–0,11–0,15 0,07–0,11–0,15 0,06–0,10–0,14 0,07–0,11–0,15 0,07–0,11–0,15 0,06–0,10–0,14 0,07–0,11–0,15 0,07–0,11–0,15 0,11–0,21–0,28 0,12–0,23–0,31 0,12–0,23–0,31 0,11–0,21–0,28 0,12–0,23– 0,31 0,12–0,23–0,31 0,11–0,21–0,28 0,12–0,23–0,31 0,12–0,23–0,31 0,11–0,21–0,28 0,12–0,23– 0,31 0,12–0,23–0,31 0,06–0,10–0,14 0,07–0,11–0,15 0,07–0,11–0,15 0,06–0,11–0,16 0,06–0,12–0,18 0,07–0,13–0,20 0,06–0,11–0,16 0,06–0,12–0,18 0,07–0,13–0,20

K69

Indexable Plunge Drill / Plunge Mill

PDL Type / PCT Type PDL

PCT

Description The tool cuts in the Z axis direction where tool rigidity is highest, allowing high efficiency roughing for aeronautic components and dies with long tool overhang must be used to machine deep holes and pockets.

Characteristics l The flat cutting edge design produces near-flat bottom profiles to reduce depth of cut variation during finishing.

l All sizes come with an air hole for supplying coolant internally to improve chip evacuation. l Durable body with special surface treatment offers improved tool life and reliability. l The tools use SumiDrill WDX type inserts for handling a wide range of work materials, from steel to non-ferrous

metals and exotic alloys.

radial cuts beyond the tool‘s radius, pitch feed cutting, and drilling. (Pocket milling, etc.)

l Although the PCT type has limited radial cutting ability, the tool

has many effective teeth enabling it to perform high feed cutting. (Medium finishing of corners, hole expansion, deep grooving, etc.)

Keep the value of Pf for PDL type tools to less than 70 % of the tool diameter (DC).

l The PDL type has a central insert making it possible to make

Keep the value of Pf for PCT type tools to less than 50 % of the tool diameter (DC). For ae refer to the dimension under "ae max" in the stock / dimensions tables titled "Holders Max, Depth: 3D/5D".

Multi-Drills

Application examples PDL Pocketing Work Material: Ti Alloy

PCT Corner Finishing Work Material: Ti Alloy

Tool:

Tool: PCT320D3S32 (Ø 32) PCT250D3S25 (Ø 25) PCT200D3S20 (Ø 20) Grade: ACK300

PDL400D2S40 (Ø 40) Insert: WDXT125012-G Grade: ACK300

Insert: WDXT094008-G WDXT073506-G WDXT063006-G

Cutting Conditions: vc = 50 m/min f t = 0,08 mm/tooth ( vf = 80–127 mm/min) ae = 3,2–6,5 mm

Tool: PCT320D5S32 (Ø 32) Insert: WDXT094008-G Grade: ACK300

Cutting Conditions: vc = 40 m/min f t = 0,07 mm/tooth ( vf = 56 mm/min) Pf = 5,0 mm

PDL Drilling Work Material: X4 CrNiMo 17 12 2

PCT Aeronautic Components Work Material: X5 CrNi 18 10

PCT Machine Components Work Material: 34 Cr Ni 4

Tool:

Tool: PCT320D3S32 (Ø 32) Insert: WDXT094008-G Grade: ACP300

Tool:

PDL200D3S25 (Ø 20) Insert: WDXT063006-G Grade: ACP300

K70

Cutting Conditions: vc = 40 m/min f = 0,07 mm/rev ( vf = 22,3 mm/min) Pf = 25 mm

PCT Grooving Work Material: Ti Alloy

Cutting Conditions: vc = 180 m/min f = 0,10 mm/rev ( vf = 286 mm/min) DC = 20 mm

l = Euro stock

m = Japan stock

Cutting Conditions: vc = 180 m/min f t = 0,15 mm/tooth ( vf = 537 mm/min) ae = 7,0 mm, Pf = 5,0 mm

PCT200D5S20 (Ø 20) Insert: WDXT063006-G Grade: ACK300

Cutting Conditions: vc = 150 m/min f t = 0,15 mm/tooth ( vf = 716 mm/min) ae = 3,5 mm

Recommended Tightening Torque (N·m)

Indexable Plunge Drill

Indexable Plunge Mill

DCON h7

Ductile Cast Iron

Al Alloy

Cu Alloy

〇

Composite CFRP *

Cast iron

Heat Resistant Alloy

Ti Alloy

Tempered Steel

◎

DCON h7 LS

OAL

Holder (Max ap: 3D) Dimensions (mm) No. of Applicable Fig. DC ae max OAL LH LS DCON teeth Insert PCT 160D3S16 l 16,0 4,0 123 53 70 16 2 WDXT052504 2 WDXT063006 200D3S20 l 20,0 5,0 145 65 80 20 250D3S25 l 25,0 6,5 160 80 80 25 2 WDXT073506 3 320D3S32 l 32,0 8,5 191 101 90 32 2 WDXT094008 400D3S42 l 40,0 11,0 225 125 100 42 3 WDXT125012 Stock

Dimensions (mm) Applicable Fig. LU LUX LPR LS DCON DCSFMS Insert 32 35 50 44 20 28 WDXT052504 40 43 58 56 25 33 WDXT063006 1 50 53 71 56 25 37 WDXT073506 64 68 92 70 40 54 WDXT094008 2 80 85 115 70 40 54 WDXT125012

Cat. No.

Holder (Max ap: 5D) Dimensions (mm) No. of Applicable Fig. øD ae max OAL LH LS DCON teeth Insert PCT 160D5S16 l 16,0 4,0 155 85 70 16 2 WDXT052504 2 WDXT063006 200D5S20 l 20,0 5,0 185 105 80 20 250D5S25 l 25,0 6,5 210 130 80 25 2 WDXT073506 3 320D5S32 l 32,0 8,5 255 165 90 32 2 WDXT094008 400D5S42 l 40,0 11,0 305 205 100 42 3 WDXT125012 Stock

Cat. No.

Wrench

Inserts Fig. 4

(mm) Fig. 5

Applicable Holders

G Type General purpose chipbreaker

TRX06

–

0,5

PDL 160 D2 S20, PDL 160 D3 S20 PCT 160 D3 S16, PCT 160 D5 S16

BFTY02206

–

TRD07

1,0

PDL 200 D2 S25, PDL 200 D3 S25 PCT 200 D3 S20, PCT 200 D5 S20

High Speed / Light Cutting

1,5

PDL 250 D2 S25, PDL 250 D3 S25 PCT 250 D3 S25, PCT 250 D5 S25

General Purpose

Roughing

ACP100

ACP300

ACK300

L Type Excellent chip control at low feed rates

BFTX0204N

l l l l l l l l l l l l l l l

TRD08

–

TRD15

3,5

BFTX0511N

–

TRD20

5,0

PDL 400 D2 S40, PDL 400 D3 S40 PCT 400 D3 S42, PCT 400 D5 S42

Application

Cat. No. WDXT 052504-L 052504-G 052504-H WDXT 063006-L 063006-G 063006-H WDXT 073506-L 073506-G 073506-H WDXT 094008-L 094008-G 094008-H WDXT 125012-L 125012-G 125012-H

Notes about Mounting Inserts

Central Insert -

Used Insert

Coated

l l

l l l l l l l l l

Fig. 6

H Type Strong cutting edge at higher feed rates

l l l l l

Dimensions (mm) Fig. W1 Thickness RE 4 5 6 4 5 6 4 5 6 4 5 6 4 5 6

5,0 2,5 0,4 6,0 3,0 0,6 7,5 3,5 0,6 9,6 4,0 0,8 12,4 5,0 1,2

Applicable Holder

PDL160D2S20 PDL160D3S20 PCT160D3S16 PCT160D5S16 PDL200D2S25 PDL200D3S25 PCT200D3S20 PCT200D5S20 PDL250D2S25 PDL250D3S25 PCT250D3S25 PCT250D5S25 PDL320D2S40 PDL320D3S40 PCT320D3S32 PCT320D5S32 PDL400D2S40 PDL400D3S40 PCT400D3S42 PCT400D5S42

Multi-Drills

BFTX03584

PDL 320 D2 S40, PDL 320 D3 S40 PCT 320 D3 S32, PCT 320 D5 S32

DL1500

Stock

Spare Parts

–

◎

DCON h7 LUX LPR

Dimensions (mm) Applicable Fig. DC OAL LU LUX LPR LS DCON DCSFMS Insert PDL 160D3S20 l 16,0 110 48 51 66 44 20 28 WDXT052504 200D3S25 l 20,0 134 60 63 78 56 25 33 WDXT063006 1 250D3S25 l 25,0 152 75 78 96 56 25 37 WDXT073506 PDL 320D3S40 l 32,0 194 96 100 124 70 40 54 WDXT094008 2 400D3S40 l 40,0 225 120 125 155 70 40 54 WDXT125012

Wrench

◎

* CFRP (Carbon Fibre Reinforced Plastic)

OAL

Holder (Max ap: 3D)

New Insert

◎

DCS FMS

Stock

DC OAL PDL 160D2S20 l 16,0 94 200D2S25 l 20,0 114 250D2S25 l 25,0 127 PDL 320D2S40 l 32,0 162 400D2S40 l 40,0 185

BFTX02506N

〇

Holder (Max ap: 2D)

Screw

HRC≤45 HRC>45

Fig 3

OAL

◎

LUX LPR

Fig 2

Cat. No.

◎

DCS FMS DC

Cat. No.

C≤0,28% C>0,28%

Hardened Steel

Stainless Steel

Fig 1

Carbon Steel, Alloy Steel

3D 5D

Composite CFRP *

Cu Alloy

PCT Type (3D, 5D) Al Alloy

Ductile Cast Iron

Cast iron

HRC≤45 HRC>45

Heat Resistant Alloy

C≤0,28% C>0,28%

Hardened Steel

Ti Alloy

Carbon Steel, Alloy Steel

Tempered Steel

2D 3D

Stainless Steel

PDL Type (2D, 3D)

Identification Details PCT, PDL Type

Peripheral Insert PDL type: I nserts can be used on either the centre or the outside. Inserts used on the outside cannot be used in the centre,. Similarly, inserts used in the centre cannot be used on the outside. PCT type: 2 corners can be used only for the outer inserts.

PCT 250 D3 S25 Tool Diameter (Ø 25,0)

PCT, PDL Type Insert Identification

Max Depth L/D (3D)

Shank Size (Ø 25,0)

WDXT 07 35 06 -G Width Across Flats (7,5)

Thickness x 10 (3,5) Corner Radius x 10 (R0,6)

Breaker Type

K71

Recommended Cutting Conditions

PDL Type / PCT Type

PCT (ø40)

PDL

Recommended Cutting Conditions (2D) Material Group

ISO

Work material

Carbon steel

P Low alloyed steel

High alloyed steel martensitic / ferritic Stainless martensitic / tempered austenitic / quenched steel, austenitic / ferritic (Duplex) Cast iron (GG) Nodular cast iron (GGG) Heat resistant alloy Aluminium alloy Copper alloy

M K S

Hardness (HB) 125 125 190 250 270 300 180 275 300 350 200 325 200 240 180 230 180 260 200

Chip breaker & Grade G ACP300 L ACP300 G ACP300 G ACP300 G ACP300 G ACP300 L ACP300 G ACP300 G ACP300 G ACP300 G ACP300 G ACP300 G ACP300 G ACP300 G ACP300 G ACP300 H ACK300 H ACP300 G ACP300 G DL1500 G DL1500

PDL Type: f (mm/rev)

Cutting Speed

Vc (m/min)

Ø 16,0

Ø 20,0–25,0

Ø 32,0

Ø 40,0

120–180–240 130–170–220 100–150–200 80–120–160 100–130–160 70–100–140 100–140–180 80–120–160 75–110–140 60–85–110 100–130–160 80–100–120 100–140–180 90–120–150 100–140–180 80–120–150 120–160–200 90–120–150 25–50–70 200–260–320 180–230–280

0,05–0,08–0,10 0,04–0,08–0,12 0,08–0,13–0,24 0,06–0,11–0,18 0,08–0,13–0,22 0,06–0,11–0,17 0,05–0,08–0,14 0,06–0,11–0,17 0,06–0,11–0,17 0,06–0,11–0,17 0,08–0,13–0,24 0,06–0,11–0,18 0,06–0,11–0,18 0,06–0,11–0,18 0,06–0,08–0,18 0,04–0,08–0,18 0,09–0,20–0,32 0,09–0,20–0,32 0,06–0,11–0,18 0,06–0,11–0,17 0,06–0,11–0,17

0,05–0,08–0,10 0,04–0,08–0,12 0,08–0,13–0,24 0,06–0,11–0,18 0,08–0,13–0,22 0,06–0,11–0,17 0,05–0,08–0,14 0,06–0,11–0,17 0,06–0,11–0,17 0,06–0,11–0,17 0,08–0,13–0,24 0,06–0,11–0,18 0,06–0,11–0,18 0,06–0,11–0,18 0,06–0,11–0,18 0,06–0,11–0,18 0,10–0,22–0,36 0,10–0,22–0,36 0,06–0,11–0,18 0,06–0,11–0,17 0,06–0,11–0,17

0,05–0,08–0,11 0,04–0,08–0,13 0,08–0,14–0,26 0,06–0,12–0,19 0,08–0,14–0,23 0,06–0,12–0,18 0,05–0,08–0,16 0,06–0,12–0,18 0,06–0,12–0,18 0,06–0,12–0,18 0,08–0,14–0,26 0,06–0,12–0,19 0,06–0,12–0,19 0,06–0,12–0,19 0,06–0,12–0,19 0,06–0,12–0,19 0,11–0,24–0,39 0,11–0,24–0,39 0,06–0,12–0,19 0,06–0,12–0,18 0,06–0,12–0,18

0,05–0,08–0,12 0,05–0,10–0,15 0,09–0,16–0,29 0,07–0,13–0,22 0,09–0,16–0,26 0,07–0,13–0,20 0,06–0,09–0,17 0,07–0,13–0,20 0,07–0,13–0,20 0,07–0,13–0,20 0,09–0,16–0,29 0,07–0,13–0,22 0,07–0,13–0,22 0,07–0,13–0,22 0,07–0,13–0,22 0,07–0,13–0,22 0,12–0,26–0,44 0,12–0,26–0,44 0,07–0,13–0,22 0,07–0,13–0,20 0,07–0,13–0,20

Recommended Cutting Conditions (3D) Material Group

ISO

Work material

Carbon steel

P Low alloyed steel

M K S

Hardness (HB) 125 125 190 250 270 300 180 275 300 350 200 325 200 240 180 230 180 260 200

Cutting Speed

PDL Type: f (mm/rev)

[ min. - optimal - max. ] PCT Type: f t (mm/tooth)

Vc (m/min)

Ø 16,0

Ø 20,0–25,0

Ø 32,0

Ø 40,0

0,05–0,07–0,10 0,04–0,07–0,10 0,08–0,12–0,20 0,06–0,10–0,15 0,08–0,12–0,18 0,06–0,10–0,14 0,05–0,07–0,12 0,06–0,10–0,14 0,06–0,10–0,14 0,06–0,10–0,14 0,08–0,12–0,20 0,06–0,10–0,15 0,06–0,10–0,15 0,06–0,10–0,15 0,06–0,10–0,15 0,04–0,10–0,15 0,09–0,18–0,27 0,09–0,18–0,27 0,06–0,10–0,15 0,06–0,11–0,17 0,06–0,11–0,17

0,05–0,07–0,10 0,04–0,07–0,10 0,08–0,12–0,20 0,06–0,10–0,15 0,08–0,12–0,18 0,06–0,10–0,14 0,05–0,07–0,12 0,06–0,10–0,14 0,06–0,10–0,14 0,06–0,10–0,14 0,08–0,12–0,20 0,06–0,10–0,15 0,06–0,10–0,15 0,06–0,10–0,15 0,06–0,10–0,15 0,06–0,10–0,15 0,10–0,20–0,30 0,10–0,20–0,30 0,06–0,10–0,15 0,06–0,11–0,17 0,06–0,11–0,17

0,05–0,08–0,11 0,04–0,08–0,11 0,08–0,13–0,22 0,06–0,11–0,16 0,08–0,13–0,19 0,06–0,11–0,15 0,05–0,07–0,13 0,06–0,11–0,15 0,06–0,11–0,15 0,06–0,11–0,15 0,08–0,13–0,22 0,06–0,11–0,16 0,06–0,11–0,16 0,06–0,11–0,16 0,06–0,11–0,16 0,06–0,11–0,16 0,11–0,22–0,32 0,11–0,22–0,32 0,06–0,11–0,16 0,06–0,12–0,18 0,06–0,12–0,18

0,05–0,08–0,12 0,05–0,09–0,12 0,09–0,14–0,24 0,07–0,12–0,18 0,09–0,14–0,22 0,07–0,12–0,17 0,06–0,07–0,15 0,07–0,12–0,17 0,07–0,12–0,17 0,07–0,12–0,17 0,09–0,14–0,24 0,07–0,12–0,18 0,07–0,12–0,18 0,07–0,12–0,18 0,07–0,12–0,18 0,07–0,12–0,18 0,12–0,24–0,36 0,12–0,24–0,36 0,07–0,12–0,18 0,07–0,13–0,20 0,07–0,13–0,20

Multi-Drills

Recommended Cutting Conditions (5D) Material Group

ISO

Work material

Carbon steel

P Low alloyed steel

High alloyed steel

M K S

K72

martensitic / ferritic Stainless martensitic / tempered austenitic / quenched steel, austenitic / ferritic (Duplex) Cast iron (GG) Nodular cast iron (GGG) Heat resistant alloy Aluminium alloy Copper alloy

Hardness (HB) 125 125 190 250 270 300 180 275 300 350 200 325 200 240 180 230 180 260 200

[ min. - optimal - max. ]

PCT Type: f t (mm/tooth)

Cutting Speed

[ min. - optimal - max. ]

Vc (m/min)

Ø 16,0

Ø 20,0–25,0

Ø 32,0

Ø 40,0

0,05–0,06–0,09 0,04–0,06–0,08 0,07–0,10–0,15 0,05–0,09–0,11 0,07–0,10–0,14 0,05–0,09–0,11 0,05–0,06–0,09 0,05–0,09–0,11 0,05–0,09–0,11 0,05–0,09–0,11 0,07–0,10–0,15 0,05–0,09–0,11 0,05–0,09–0,11 0,05–0,09–0,11 0,05–0,09–0,11 0,05–0,09–0,11 0,08–0,15–0,21 0,08–0,15–0,21 0,05–0,09–0,11 0,05–0,10–0,15 0,05–0,10–0,15

0,05–0,06–0,09 0,04–0,06–0,08 0,07–0,10–0,15 0,05–0,09–0,11 0,07–0,10–0,14 0,05–0,09–0,11 0,05–0,06–0,09 0,05–0,09–0,11 0,05–0,09–0,11 0,05–0,09–0,11 0,07–0,10–0,15 0,05–0,09–0,11 0,05–0,09–0,11 0,05–0,09–0,11 0,05–0,09–0,11 0,05–0,09–0,11 0,09–0,17–0,23 0,09–0,17–0,23 0,05–0,09–0,11 0,05–0,10–0,15 0,05–0,10–0,15

0,05–0,06–0,09 0,04–0,06–0,08 0,08–0,11–0,17 0,06–0,09–0,12 0,08–0,11–0,15 0,06–0,09–0,12 0,05–0,06–0,10 0,06–0,09–0,12 0,06–0,09–0,12 0,06–0,09–0,12 0,08–0,11–0,17 0,06–0,09–0,12 0,06–0,09–0,12 0,06–0,09–0,12 0,06–0,09–0,12 0,06–0,09–0,12 0,09–0,18–0,25 0,09–0,18–0,25 0,06–0,09–0,12 0,06–0,11–0,16 0,06–0,11–0,16

0,05–0,07–0,09 0,05–0,07–0,09 0,09–0,12–0,19 0,06–0,10–0,14 0,09–0,12–0,17 0,06–0,10–0,13 0,05–0,07–0,11 0,06–0,10–0,13 0,06–0,10–0,13 0,06–0,10–0,13 0,09–0,12–0,19 0,06–0,10–0,14 0,06–0,10–0,14 0,06–0,10–0,14 0,06–0,10–0,14 0,06–0,10–0,14 0,11–0,20–0,28 0,11–0,20–0,28 0,06–0,10–0,14 0,06–0,12–0,18 0,06–0,12–0,18

SUMI BORON SUMI DIA L1–L30

Insert types and cutting edge geometries

SUMIBORON Series................................................ L2 Recommended Grades........................................... L3 Edge Specification of SUMIBORON Inserts.......... L4 LE / LT / LF / LS / ES / HS........................................ L5

SUMIBORON Chipbreaker “Break Master” Type One-Use “Wiper” Insert Type

FV / LV & SV Types............................................ L6 WG / WH & W Types............................................. L7

CBN Grades

BN1000 / BN2000..................................................... L8-9 BN350 ...................................................................... L17

Coated SUMIBORON Grades

BNC2010 / BNC2020................................................ L10-13 BNC100..................................................................... L14 BNC160..................................................................... L15 BNC200..................................................................... L16 BNC300..................................................................... L17 BNC500..................................................................... L18

Uncoated SUMIBORON Grades

SUMIBORON Binderless

BN7000..................................................................... L19 BN7500..................................................................... L20 BNS800..................................................................... L21 New L22-23 NCB100.....................................................................

SUMIBORON / SUMIDIA SUMIDIA Binderless

Production Process................................................ L24-25 New L26-27 NPD10 / DA90...........................................................

SUMIDIA PCD Grades

DA1000 .................................................................... L28

SUMIDIA Insert SUMIDIA Chipbreaker “Break Master”

NF Type..................................................................... L28 LD / GD Type............................................................ L29 DM Type.................................................................... L30

SUMI BORON SUMI DIA

Uncoated SUMIBORON Grades

CBN Tools

H K PM

SUMIBORON series

New generation Sumiboron inserts – an even better way to machine hardened steels -

General

Building on its global success machining hardened steels with Sumiboron inserts the addition of heat and wear resistant coatings to a variety of tough new CBN substrates has resulted in a new generation of high performance grades. With economy in mind the new inserts are multi cornered. Choose the coated insert suitable for your application and take your hard part machining operations to the new industry standard.

Types and Application Type ISO

Uncoated CBN

Microstructure

Grade

Application

Best wear resistance grade and suitable for high speed continuous cutting

27–31

0,90–1,00

BN2000

Continuous and Interrupted cutting

Micro-grain CBN with Ceramic binder improves fracture toughness and wear resistance

31–34

1,05–1,15

BNX25

High efficiency cutting (Continuous–Interrupted)

Binder with high heat resistance improves tool life during high speed machining

31–33

0,95–1,10

BNX25

High speed Interrupted cutting

Superior fracture toughness in high speed cutting and suitable for high speed interrupted hard turning

29–31

1,00–1,10

BN350

Interrupted cutting (Heavy)

Micro-grain CBN with higher fracture toughness that improves cutting edge strength

33–35

1,20–1,30

New generation TiCN layer improves notch wear resistance and provides an excellent surface finish.

30–32

1,10–1,20

Uncoated CBN

SUMI BORON

Coated CBN

Microstructure

S PM PM K

Binderless CBN

S K Cemented Brittle Carbide Materials

TRS (GPa)

High speed Continuous cutting

High precision continuous

Microstructure

Hardness Hv (GPa)

BN1000

BNC2010 cutting

Characteristic

BNC100

High speed continuous and light interrupted cutting

High speed finishing grade for continuous and light interrupted cutting applications

29–32

1,00–1,10

BNC160

High precision continuous cutting

High precision grade for continuous cutting ideal when an excellent surface finish is required

31–33

1,10–1,20

34–36

1,20–1,30

33–35

1,10–1,20

BNC200

Continuous and Interrupted cutting (Light–Medium Interrupted)

New coating technology offers excellent adhesion during both continuous and interrupted cut applications. General purpose grade with low to high speed cutting capability and extended tool life - removes the carburised layer on heat treated components

BNC300

Interrupted cutting (Heavy)

Tough grade for heavy interrupted cutting applications

33–35

1,15–1,25

BNC500

GG and GGG machining

For Cast Iron machining with a good balance of wear and fracture resistance

32–34

1,00–1,10

BN7000

High speed machining of GG Cast Iron machining Iron based products Rolls of high hardness Heat resistant alloy

First choice for high speed finishing of grey cast iron

41–44

1,25–1,35

BN7500

High efficiency machining of powdered metal

Less burrs when machining sintered parts due to excellent edge sharpness

41–44

1,40–1,50

BNS800

High speed machining of GG Machining rolls of high hardness High thermal impact resistance with high heat Sintered component roughing transfer ability and higher CBN content ratio Special cast Iron machining

39–42

0,95–1,10

Ultimate CBN grade achieves Binderless CBN is harder and has better thermal conductivity. Therefore, it enables higher highly efficient and precise efficiency and longer tool life in machining of finishing hard-to-cut materials, such as titanium alloy of hard-to-cut materials and cobalt-chromium alloy.

51–54

1,8–1,9

High efficiency

BNC2020 general purpose

New

NCB100

CBN Tools

SUMIBORON series H Advantages of using CBN

In terms of cost investment, it is much lower in machine cost and overhead cost due to the fact that a CNC lathe is cheaper than a grinding machine. As for the quality of finish, inserts can machine different profiles and the finishing is also commendable as compared to grinding. Environmentally, sludge treatment for grinding is a hazard to the environment but for turning, the chips can be collected and recycled.

HARDENED STEEL MACHINING

Application Range Conditions Application General Purpos

BNC100 BNC160

BNC200

BNC2020 BNC300

Interruption Strength Continuous

Small

Light Interrupted

Medium Interrupted

Impact Force on Cutting Edge

Recommended Cutting Speed (m/min)

(Continuous to Light interrupted Rz = above 3,2)

Heavy Interrupted High Precision (Rz = 1,6 to 3,2)

High Effiziency

Heavy Interrupted

(Carburized layer removal)

Large Cast Iron

Frequency of Interruption

Finishing

BNC2010

Hardened Steel

Cutting speed (m/min)

Ductile Cast Iron

K Advantages of using CBN

Following charts show merits of using CBN in cast iron machining compared with conventional tools, such as carbide, cermet or ceramics. SumiBoron performs longer tool life than conventional tools in high speed machining and brings higher efficiency and superior precision.

Ductile Cast Iron Cutting Speed (m/min)

Ceramic Coated Carbide Cermet

Tool Life (Ratio)

Finishing region

Surface Roughness (µm)

Ductile Cast Iron Roughing region

Depth of Cut (mm)

Cutting Speed (m/min)

Grey Cast Iron Cutting Speed (m/min)

Application Range

Ceramic Coated Carbide Cermet

SUMI BORON

Tolerance

Grey Cast Iron

High Precision Machining

Good

High Speed Machining

Cutting Speed (m/min)

CAST IRON MACHINING

BNC500

AC405K, AC415K, AC420K BN7000 Depth of Cut (mm)

Edge Specification of

SUMIBORON Inserts Sumiboron Inserts and Edge Preparation All SUMIBORON inserts are enhanced with the optimum cutting edge preparation for various grades and geometries (shown on the rigth). This is to avoid cutting edge fracture caused by the heavy loads generated during the machining of high hardness materials such as Hardened Steel. As the pioneer of CBN tools „SUMIBORON“, various selection of grades and edge preparation combinations is our strong point for Hardened Steel machining.

Close-up of Cutting Edge

Section A - A‘

Rake face

Negative land width

Rake face

Negative land

Cutting edge

Flank

CBN layer

Negative land angle α

CBN layer

A‘

Honing

Relief face

Nose radius

SUMIBORON Insert Cutting Edge Specification Series

Work Material

BNX10

Negative / Positive Identification Code Neg./Pos. T01225

25°

Low Resistance Type L / High Efficiency Type E Strong Edge Type H Identification Identification W Honing Notation W Honing Notation W α α Code Code No 0,12 ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶

BNX20

Neg./Pos.

S01225

25°

0,12

Yes

T01215*

BNX25

Neg./Pos.

S01725

25°

0,17

Yes ̶

Neg./Pos.

S01225

25°

0,12

Yes ̶

Neg./Pos.

S01225

25°

0,12

Yes

T01215

15°

0,12

S01235

35°

0,12

Yes

Neg.

T01225

25°

0,12

35°

T01235

Pos.

BN700

Neg./Pos.

T01215

15°

0,12

(Sharp edge)

0°

S01225

25°

0,12

Yes

BN7000

Neg./Pos.

T01215

15°

0,12

(Sharp edge)

0°

S01225

25°

0,12

Yes

(Sharp edge)

0°

(Sharp edge)

0°

Yes

S00525

25°

0,05

Yes

S00715

15°

0,07

Yes

Grade

Uncoated SUMIBORON

Hardened BN1000 Steel BN2000 BN350

Cast Iron Exotic Alloy

BN7500

Coated SUMIBORON

BNS800

T01215

15°

0,12

15°

0,12

No ̶

Honing ̶

̶ ̶

T02020

20°

0,20

(Sharp edge)

0°

No ̶

BNC2010 Neg./Pos.

S01225

25°

0,12

Yes

(Sharp edge)

0°

Yes

S01730

30°

0,17

Yes

BNC2020 Neg./Pos.

S01225

25°

0,12

Yes

S02735

35°

0,27

Yes

Neg./Pos.

S01225

25°

0,12

Neg./Pos.

S01225

25°

0,12

BNC200

Neg./Pos.

S01225

25°

0,12

BNC300

Neg./Pos.

S01225

25°

0,12

Cast Iron BNC500

Neg./Pos.

S01215

15°

Cast Iron, Exotic Alloy, Carbide, NCB100 Cermet

Neg./Pos.

T01215

15°

Hardened BNC100 Steel BNC160

Binderless CBN

Neg./Pos.

Standard

Neg.

T00515

15°

0,05

S00535

35°

0,05

Yes

S01715

15°

0,17

Yes

S01020

20°

0,10

Yes

S01730

30°

0,17

Yes

S01015

15°

0,10

Yes

S01735

35°

0,17

Yes

S00515

15°

0,05

Yes

S01735

35°

0,17

Yes

0,12

Yes ̶

S01225

25°

0,12

Yes

0,12

–

* BNX20 Identification code will be T00715 for insers with inscribed circle of less than Ø 4,76.

Cutting Edge Preparation of Inserts with Wiper / Chipbreakers Uncoated SUMIBORON Series

Work Material

Grade

Hardened BN2000 Steel Cast Iron Exotic Alloy

BNS800

BNC2010 BNC2020 Coated SUMIBORON

SUMI BORON

Hardened BNC100 Steel BNC160 BNC200

Cast Iron BNC500

Cutting Edge Specification Identification Code

Other Types

Identification Code S01215

Notation of Edge Preparation

Honing

Type

15°

0,12

Yes

Wiper

S01215

15°

0,12

Yes

Wiper

N-FV

0°

Yes

With breaker

N-LV

S00535

35°

0,05

Yes

With breaker

T02020

20°

0,20

Wiper

LFW

(Sharp edge)

0°

With sharpe edge

S01215

15°

0,12

Yes

Wiper

S01215

15°

0,12

Yes

Wiper

Notation

N-FV

0°

Yes

With breaker

N-LV

S00535

35°

0,05

Yes

With breaker

N-SV

S01235

35°

0,12

Yes

With breaker

S01715

15°

0,17

Yes

Wiper

S01215

15°

0,12

Yes

Wiper

S01215

15°

0,12

Yes

Wiper

S01215

15°

0,12

Yes

Wiper

N-FV

0°

Yes

With breaker

N-LV

S00535

35°

0,05

Yes

With breaker

N-SV

S01235

35°

0,12

Yes

With breaker

S01215

15°

0,12

Yes

Wiper

No.

Standard Type

Low cutting forces

High efficiency

Strong edge type

Sharp edge

Honing

Negative land

Negative land + honing

WG / WH / W Wiper N-FV / N-LV With Chipbreaker N-SV

Edge Preparation Identification Code

W α

W: Negative land α: Negative land width angle Cutting edge: T - Negative land S - Negative land + R - Honing Example: S01225 25°/0,12 mm width negative land with honing

SUMIBORON

CBN Insert Guidance Insert Types and Cutting Edge Geometries Characteristics

Multi Cornered One-Use Type Inserts

l One-use type inserts improve machining efficiency by using each cutting edge to its full potential following the numbering system on each cutting edge then throwing the insert away. l Multi cornered inserts have a single piece of Sumiboron mounted on every useable corner. Single sided inserts use the top corners whilst double sided inserts use both top and bottom corners. Diamond shaped inserts have 4 corners and triangular inserts have 6 corners. l A variety of Sumiboron coated grades readily replace expensive grinding operations for high precision tolerances outstanding surface finish, heavy interrupted cutting and efficient cost effective machining of hardened parts.

Cutting Edge Preparation

LE Type R Honing

Sintered Alloy Machining

Emphasis on dimensional tolerance / surface roughness

LT Type

Good

Machining of Hardened Steel

LS Type

R Honing

LS Type R Honing

ES Type R Honing

Burr control during interrupted cutting

Standard R Honing

Breakage control during interrupted cutting

Interruption

One-Use Wiper Insert

R Honing

Frequent

Surface roughness emphasis

Breakgae control emphasis

Interruption

Standard No R Honing

HS Type R Honing

Frequent

Characteristics

l New lineup includes: WG Type a for low-feed cutting WH Type a for high-feed cutting SUMIBORON one-use insert with wiper edge for hardened steel l machining l Excellent surface finish similar to grinding l Improved efficiency with higher speeds and feeds

SUMI BORON

Break Master N - FV, N - LV, N - SV

HS Type HT Type

Sharpness of Edge

R Honing

Emphasis of dimensional tolerance / burr control

No R Honing

LE Type

Breakage control at high speed / high feed rates

No R Honing

Burr control emphasis

LF Type

Characteristics

l N-SV type is perfect for carburised layer removal while N-FV / N-LV types are best suited to finishing of hardened steel. l First CBN insert to feature an integral chipbreaker l Ideal for removing carburised layer can be used on both hardened and unhardened materals. l Effective chip control solution protects component from swarf damage.

Break Master N-SV Type

SUMIBORON Insert With Chipbreaker

H Hardened Steel

Break Master N-FV /-LV /-SV -

Characteristics

l SUMIBORON one-use insert with chipbreaker. l N-SV type is perfect for carburised layer removal while N-FV/N-LV types are best suited to finishing of hardened steel. l Breaker included on the CBN edge, chipbreaking effect can be maintained throughout machining process. l Unique breaker design can be applied to both hardened and non-hardened parts with effective chip control. l SV type lineup now includes BNC2010/BNC160 for good wear resistance, while SUMIBORON BNC2020/BNC200 allows high efficiency machining.

Application Range

Depth of Cut, ap (mm)

In addition to general purpose SUMIBORON BNC2020/BNC200, the l N-FV / N-LV type lineup includes BNC2010/BNC160 for excellent wear resistance and general purpose uncoated SUMIBORON BN2000.

N-SV N-LV N-FV Feed Rate, f (mm/rev)

50 l

Cutting Speed, Vc (m/min) 100 170 l

230 l

* When machining heat treated steel harder than HRC50 the depth of cut should not exceed 0,5 mm.

Application Examples

SUMI BORON

External Carburised Layer Removal

Carburised Face Layer Removal

Break Master N-SV

Break Master N-SV type improves chip control with increased productivity until the pre-set tool life.

Tool life = 200 pcs Break Master N-SV

No chip control problem

No breaker

No constant stopages or incorrect part dimension problem and the chips are small. Double the tool life of competitor’s CBN Work material: 42CrMo4, Carburised steel (shaft) Insert: CNGG 120408 N-SV NC4 (BNC200) Conditions: vc = 150 m/min, f = 0,15 mm/rev, ap = 0,5mm, x 2 passes, wet

BNC200 (no breaker) Tool life = 200 pcs

Comp. CBN (no breaker) Tool life = 100 pcs

Constant chip control problem

No. of pcs / unit of time (relative)

Work material: 42CrMo4 (HRC30-62) Insert: CNGG 120408 N-SV NC4 (BNC200) Conditions: vc = 140 m/min, f = 0,15 mm/rev, ap = 0,3 mm, wet

SUMIBORON

H Hardened Steel

One-Use Wiper Inserts -

Characteristics - SUMIBORON one-use insert with wiper edge for hardened steel machining - Excellent surface finish similar to grinding - Improved efficiency with higher speeds and feeds - New lineup includes: WG type a for low-feed cutting WH type a for high-feed cutting

Purpose of Wiper Edge

Standard Insert

”Wiper” type Insert

Surface Roughness of Wiper Insert

Feed rate

”Wiper” Insert (RE 0,8)

Feed direction

Finishing High feed cutting (f = 0,10 mm/rev) (f = 0,30 mm/rev)

Highest peak Work piece Wiper edge Insert

Surface Roughness Profile

Feed rate

Work piece

Standard Insert (RE0,8)

Feed direction Highest peak

Surface Roughness RZ

Finishing (f =0,10 mm/rev)

High feed cutting (f = 0,30 mm/rev)

9,20 µm

WG Type

WH Type

0,63 µm

1,39 µm

1,98 µm

WG Type

WH Type

WG Type

WH Type

WG Type

WH Type

Recommended Cutting Conditions

(Surface Roughness Standard: Rz = 1,6–3,2 µm)

Two types are available depending on the feed rate: WG type: Recommended feed rate: less than f ≤ 0,20 mm/rev WH type: Recommended feed rate: more than f ≥ 0,20 mm/rev Range of good surface roughness: Rz = 1,6 µm to 3,2 µm Available grades: BN2000, BNC2010, BNC160, BNC2020,BNC200

150

BNC2010 BNC160 BNC2020 BNC200

100 50 0,05

0,1

0,2

0,3

BN2000 0,4

Feed Rate (mm/rev)

Tool-Setup WG / WH Wiper 1. Use a holder with a 95° approach angle. 2. Tool compensation required.

Approach angle 95°

External Turning

RE 0,4 Z axis (+)

DNGA / DCGW Type Wiper 1. Use a holder with a 93° approach angle. 2. Tool compensation required. DNGA / DCGW type wiper inserts do not follow the ISO standard. Correction of the tool offset of the cutting edge as explained on the right. Note: DNGA/DCGW type wiper inserts are only possible for external and internal turning, not for facing.

Nose Radius

RE 0,8/1,2

Type

X-Direction Z-Direction

-0,02

-0,06

-0,01

-0,06

SUMI BORON

CNGA / CCGW / WNGA type wiper inserts do not follow the ISO standard. Correction of the tool offset of the cutting edge as explained on the right.

Cutting Edge Position Compensation, Outer Processing

X axis (+)

CNGA / CCGW / WNGA Type Wiper

Cutting Edge Position Compensation, Outer Processing Approach angle 93°

External Turning X axis (+)

220

Cutting Speed (m/min)

l For optimum effectiveness, use wiper inserts for continuous cutting. l For copy turning, inserts with nose-radius is recommended. l Chattering and undulation may occur, please use work and machine with high rigidity.

Nose Radius RE 0,4

Z axis (+)

RE 0,8

Type

X-Direction Z-Direction

-0,17

-0,01

-0,70

-0,06

-0,05

-0,58

-0,05

Uncoated SUMIBORON

BN1000/BN2000

H Hardened Steel

Uncoated CBN grades for hardened steel machining -

General Features

A new uncoated type of SUMIBORON that has a newly developed high-purity ceramic binder. Both fracture and wear resistance are combined to achieve a stable tool life in a wide variety of hardened steel machining. Available in single corner and multi-corner type inserts. -

Characteristics l BN1000

- Superior high-speed machining grade with the highest wear resistance of any uncoated SUMIBORON. Delivers excellent tool life in continuous cutting to light-interrupted cutting. - Improved fracture resistance while also emphasizing wear resistance. Improved hardness and heat resistance from the high-purity TiCN ceramic binder.

l BN2000

Newly Developed High-Purity Ceramic Binder

BN1000/BN2000

High-purity Ceramic Binder

Cracks

Impurities

The impurities contained in the ceramic binder for conventional grades cause a weakening in the sintered body and a decrease in heat resistance, which becomes the cause of cracks (chipping) and wear.

BN1000

Cutting speed (m/min)

SUMI BORON

Depth of cut (mm) Feed rate (mm/rev)

Frequency of Interruption

Cutting Conditions

Interrupted Cutting

Interruption Strength

With the newly developed high-purity ceramic binder, the BN1000 / BN2000 achieve toughness and improved heat resistance by decreasing impurities to an extreme!

Recommended Application Range

Continuous Cutting

Compared to conventional grades, small cutting edge roundness

Increased Wear/ Reduced Sharpness

Ceramic Binder

Conventional Grade

BN2000

- General purpose grade suitable for typical hardened steel machining applications. Provides stable tool life in everything from continuous cutting to light-tomedium interrupted cutting. - High degrees of both fracture resistance and wear resistance. Significant improvements in the performance of both by employing a highpurity ceramic binder. - Stable surface roughness by increasing sharpness (Figure on right).

Conventional Grade

Sharpness Comparison

100 l

vc (m/min)

150 l

120

200 l

250 l

300 l

f (mm/rev)

ap (mm)

0,03–0,15 0,03–0,2

BN2000 50 l

light

medium

vc (m/min)

100 80

120

150 l

200 l

250 l

f (mm/rev)

ap (mm)

0,03–0,2 0,0–0,3

heavy k Coolant ... Continuous cutting:

dry or wet Interrupted cutting: dry

Uncoated SUMIBORON

H Hardened Steel

BN1000/BN2000

Cutting Performance

BN1000

Wear Resistance Comparison

Chipping Resistance Comparison

Width of flank wear (mm)

Competitor´s CBN

BN1000

Approx. 2x Tool life!

Previous CBN (1) Competitor´s CBN (1)

0 100Cr6 (HRC58-62), Round Bar CNGA 120408 NU-2 vc = 150 m/min, f = 0,1 mm/rev, ap = 0,2 mm, dry

BN2000 Competitor´s CBN

Width of flank wear (mm)

100

125

150

Work material: Insert: Cutting data:

15CrMo5 (HRC58-62), 8 Grooves CNGA 120408 NU-2 vc = 150 m/min, f = 0,1 mm/rev, ap = 0,2 mm, dry

BN2000

Wear Resistance Comparison

Chipping Resistance Comparison (Breakage)

BN2000

Approx. 1,4x Tool life!

Previous CBN (2) Competitor´s CBN (2)

0 Work material: Insert: Cutting data:

100

125

150

Tool Life Ratio (%), BN2000’s previous CBN as 100%

Cutting length (km) 15CrMo5 (HRC58-62), Round Bar CNGA 120408 NU-2 vc = 100 m/min, f = 0,1 mm/rev, ap = 0,2 mm, dry

Work material: Insert: Cutting data:

15CrMo5 (HRC58-62), 8 Grooves CNGA 120408 NU-2 vc = 150 m/min, f = 0,1 mm/rev, ap = 0,2 mm, dry

Machining Precision BN2000

Accuracy Comparison

Surface Roughness Comparison

Diameter variance (μm)

Competitor´s CBN

BN1000

Competitor´s CBN Conventional CBN

BN2000

Cutting length (km) Work material: Insert: Cutting data:

SUMI BORON

BN1000

Surface roughness, Rz (μm)

Tool Life Ratio (%), BN1000’s previous CBN as 100%

Cutting length (km) Work material: Insert: Cutting data:

15CrMo5 (HRC58-62), Round Bar Ø 130 CNGA 120408 NU-2 vc = 200 m/min, f = 0,1 mm/rev, ap = 0,1 mm, wet

Cutting length (km) Work material: Insert: Cutting data:

15CrMo5 (HRC58-62), Round Bar CNGA 120408 NU-2 vc = 100 m/min, f = 0,08 mm/rev, ap = 0,2 mm, dry

Coated SUMIBORON

H Hardened Steel

Characteristics

New Coated SUMIBORON Series achieving - higher speed - higher efficiency and - higher precision -

BNC2010

BNC2020

General Features Using a high heat resistant and tough CBN substrate coupled with a special ceramic coating, this series caters to a wide variety of applications with improved precision and longer tool life as compared to conventional CBN. There is a comprehensive lineup of economical and easy-touse insert selection, such as the cost effective double-sided, multi-cornered, one-use type inserts. BNC2010 and BNC2020 are the latest additions to the Coated SUMIBORON series, to provide even better stability and longer tool life for hardened steel machining.

BNC100

BNC160

BNC200

BNC300

BNC500

Characteristics

Easy Edge Management

Strong Brazing

Numbering of cutting edges.

Utilizing a new brazing method with improved strength.

Double sided, Multi-cornered One-use Insert More cost effective than conventional one-use inserts.

Special Ceramic Coating and Newly Developed CBN Substrate Provides longer tool life.

Cutting Performance

Application

Conditions

Recommended Cutting Speed (m/min)

Cutting Edge Management Before usage

General Purpos

Finishing

Hardened Steel

SUMI BORON

(Continuous to Light interrupted Rz = above 3,2)

Heavy Interrupted High Precision (Rz = 1,6 to 3,2)

High Efficiency

Cast Iron

(Carburized layer removal)

L10

After usage

Ductile Cast Iron

The edge numbers are still visible after machining, which makes the management of used cutting edges easy. BNC2010 and BNC2020 are coated in gold, which makes it easy to distinguish used edges.

Coated SUMIBORON

H Hardened Steel

High

Characteristics

Cutting Speed

New-Generation Coated Sumiboron

Fracture Resistance

Excellent

Characteristics of Grades

BNC2010 CBN Content: Grain Size: Hardness HV: TRS: Main Coating Components: Coating Thickness:

Newly developed CBN substrate with high crater wear resistance coated with special multi-layered TiCN, which exhibits excellent notch wear resistance. Ideal for finishing of hardened steel requiring excellent accuracy or surface roughness. Able to stably maintain 1,6 Rz finishing.

50 ~ 55 % 2 µm 30 ~ 32 GPa 1,10 ~ 1,20 GPa Multi-layered TiCN 1,5 µm

High Precision Machining

BNC2020

CBN Content: Grain Size: Hardness HV: TRS: Main Coating Components: Coating Thickness:

70 ~ 75 % 5 µm 34 ~ 36 GPa 1,20 ~ 1,30 GPa Multi-layered TiAlN 1,5 µm

General and High Efficiency Cutting

BNC100

CBN Content: Grain Size: Hardness HV: TRS: Main Coating Components: Coating Thickness:

40 ~ 45% 1 µm 29 ~ 32 GPa 1,05~1,15GPa TiAlN/TiCN 2,5 µm

High Speed Cutting

BNC160

CBN Content: Grain Size: Hardness HV: TRS: Main Coating Components: Coating Thickness:

60 ~ 65 % 3 µm 31 ~ 33 GPa 1,10~1,20GPa TiAlN/TiCN 2,0 µm

High Precision Machining

Newly developed tough CBN substrate with highly wear resistant TiAlN coating. Provides improved stability by inserting a highly adhesive layer between the substrate and the TiAlN layer. Ideal for general machining including finishing and interrupted cutting as well as high-efficiency machining such as carburised layer removal.

BNC200 CBN Content: Grain Size: Hardness HV: TRS: Main Coating Components: Coating Thickness:

BNC300

CBN Content: Grain Size: Hardness HV: TRS: Main Coating Components: Coating Thickness:

65 ~ 70 % 4 µm 33 ~ 35 GPa 1,15~1,25GPa TiAlN 2,0 µm

General and High Efficiency Cutting

60 ~ 65 % 1 µm 33 ~ 35 GPa 1,15~1,25GPa TiAlN 1,0 µm

Heavy Interrupted Cutting

Recommended Cutting Conditions Cutting Speed vc (m/min)

Grade

BNC2010

BNC2020

BNC300

BNC100

BNC160

BNC200

Feed Rate (mm/rev)

Depth of Cut (mm)

SUMI BORON

Grade

L11

Coated SUMIBORON

BNC2010/BNC2020

H Hardened Steel

Characteristics BNC2010 - High Precision A grade for high-precision machining applicable for finishing requiring good surface roughness and dimensional accuracy. Provides further improved wear resistance thanks to a newly developed CBN substrate coated with a TiCN layer. Reduces flank wear and achieves excellent surface finish thanks to newly developed special stable multi-layered coating.

BNC2020 - General Purpose & High Efficiency A general-purpose grade applicable to general hardened steel machining. A newly developed tough CBN-substrate coated with a highly wear-resistant TiAlN layer. Achieves more stable machining and longer tool life by employing a highly adhesive layer for high chipping resistance.

CBN-Substrate and Coating Structure of BNC2010 and BNC2020 BNC2010

BNC2020 TiN layer

TiN layer

Improved wear resistance

TiCN layer Special multi-layered coating TiCN layer

Improved wear resistance

TiAlN layer

Improved notch wear resistance

Special multi-layered coating TiCN layer Special multi-layered coating

Improved bonding strength

High adhesive layer

Highly wear resistant CBN substrate

Achieves excellent flank wear resistance thanks to a laminated structure of a TiCN-layer and special multi-layer coating.

Cutting Speed (m/min)

300

BNC2010 200

L12

BNC160

BNC2020

Cutting Speed (m/min) 120 150

Small

Light Interrupted Medium Interrupted Heavy Interrupted

Impact Force on Cutting Edge

200

250 300

Cutting Speed (m/min) 50

100

150

200 220

BNC200

BNC300

Continuous

Achieves further stability thanks to TiAlN coating layers with high bonding strength.

Recommended Cutting Conditions BNC2010 BNC2020

BNC100

120 100

Interruption Frequency

SUMI BORON

Application Range

Tough CBN substrate

Large

Feed Rate (mm/rev)

Depth of Cut (mm)

Feed Rate (mm/rev)

Depth of Cut (mm)

0,03–0,25

0,03–0,35

0,03–0,40

0,03–0,50

Coated SUMIBORON

H Hardened Steel

BNC2010/BNC2020

Cutting Performance BNC2010

After cutting:

After cutting 8 km

7 Surface Roughness (µm)

BNC2020 Conventional Coated CBN

■

BNC2020

3 km

5 4 3

■

●

Conventional coated CBN Flank wear occurs

BNC2010

After cutting 8 km

■

■ ●

●

Conventional coated CBN

1,8 times 3 km the conventional tool life

Competitor‘s coated CBN 1,0 2,0 3,0 Cutting Distance (km)

4,0

BNC2010 Reduced flank wear

Work Material: 15CrMo5, 58-62HRC, Continuous Insert: DNGA150408NC4 (BNC2010) Cutting Edge Treatment: S01225 Cutting Conditions: vc = 160 m/min, f = 0,08 mm/rev, ap = 0,1 mm, wet

2,5 km 2,5 Cutting Distance (km)

5,0

Work Material: SCM415-5V, 58-62HRC, Interrupted Insert: CNGA120412NC4 (BNC2020) Cutting Edge Treatment: S01225 Cutting Conditions: vc = 130 m/min, f = 0,1 mm/rev, ap = 0,6 mm, dry

Application Example BNC2020 achieves a longer tool life in high load cutting.

Surface Roughness Ra = 0,6 µm

Insert: Cutting Conditions:

100

Output (pcs) / Cutting edge

Carburised Layer Removal for Sun Gears

BNC2010 provides excellent wear resistance and achieves excellent surface roughness. Output (pcs) / Cutting edge

Continuous External Turning of Main Shaft

2,3 x tool life

BNC2010

Conventional coated CBN

DNGA150408NC4 (BNC2010) vc = 200 m/min, f = 0,10 mm/rev, ap = 0,35 mm, dry

Insert: Cutting Conditions:

300

1,5 x tool life

200 100 0

BNC2020

Conventional coated CBN

DNGA120408NC4 (BNC2020) vc = 100 m/min, f = 0,15 mm/rev, ap = 0,5 mm, wet

Surface Roughness Ra = 1,6 µm

700

Output (pcs) / Cutting edge

Interrupted Machining of CVJ Cage Window BNC2020 strong edge HS type provides stable performance in interrupted cutting.

Output (pcs) / Cutting edge

Facing of CVJ Outer Race BNC2010 with a WH type wiper insert maintains excellent surface finish for an extended time. 1,8 x tool life

500 300 0

CNGA120412NCWH2 (BNC2010) vc = 150 m/min, f = 0,2 mm/rev, ap = 0,2 mm, dry

200 100 0

BNC2020 Conventional

Strong edge type coated CBN HS type

wiper inserts

Insert: Cutting Conditions:

1,5 x tool life

Insert: Cutting Conditions:

TNGA160420HSNC3 (BNC2020) vc = 120 m/min, f = 0,10 mm/rev, ap = 0,15 mm, dry

SUMI BORON

BNC2010 Conventional coated CBN WH type

300

Cutting Edge Preparation Grade

BNC2010

BNC2020

General Edge Treatment

Strong Edge Type: HS

Edge Treatment

S01225

S01730

S02735

W α

Edge Treatment Identification Code

W: Negative land width

α: Negative land angle

Cutting edge: T - Negative land S - Negative land + R - Honing

L13

Coated SUMIBORON

H Hardened Steel

BNC100

Coated Sumiboron premium grade for high speed machining of hardened steels -

General Features Our copper coloured Sumiboron grade BNC 100 resists premature plastic deformation of the cutting edge by withstanding the high temperatures that occur when machining hardened steels. This new grade features a heat resistant CBN substrate and a special TiCN based ceramic coating to enhance surface finish across a broad range of finishing applications at elevated cutting speeds. Ideal for higher speed machining and suitable for continuous or light interrupted cuts BNC100 delivers reliable performance and excellent tool life

Advantages

Performance

l High speed machining! Suitable for continuous to light interrupted high speed cutting with vc = 150 ~ 300 m/min. l Extended tool life! Wear resistant ceramic coating and tough CBN substrate considerably extends tool life. l Excellent surface finish! A consistent surface finish to values less than 6,3 Rz is easily achieved on both continuous and light interrupted cut applications.

Width of Flank Wear (mm)

Flank wear comparison

Competitor´s coated CBN

Competitor´s uncoated CBN

Surface roughness comparison Competitor´s uncoated CBN

Surface Roughness Rz (μm)

(Chipping)

BNC100

Cutting Length (km)

Cutting Length (km) Work material: Insert type: Cutting data:

15CrMo5 (Carburised steel) HRC58-62 CNGA 120408 NC-4 vc = 250 m/min, f = 0,08 mm/rev, ap = 0,1 mm, dry

Application Range

Continuous Cutting

100 l

Frequency of Interruption

150 l

vc (m/min) 200 l

250 l

300 (mm/rev) l

d oc (mm)

0,03-0,2 0,03-0,3 Coolant ... Continuous cutting: dry or wet Interrupted cutting: dry

light

L14

Recommended Cutting Conditions

Interrupted Cutting

Interruption Strength Depth of Cut (mm) Feed Rate (mm/rev)

15CrMo5 (Carburised steel) HRC58-62 CNGA 120408 NC-4 vc = 250 m/min, f = 0,1 mm/rev, ap = 0,1 mm, dry

Cutting Speed (m/min)

SUMI BORON

Work material: Insert type: Cutting data:

Competitor´s coated CBN

medium

heavy

Coated SUMIBORON

H Hardened Steel

BNC160

Bearing Steel

High precision machining with surface finishes down to 1,6 Rz possible thanks to smooth coating! -

General Use the copper coloured Sumiboron grade BNC160 to improve surface integrity as well as machining accuracy. The TiCN based smooth surface ceramic coating and the newly developed Sumiboron substrate enhances edge strength and wear resistance making high precision machining with surface finishes as low as 1,6 Rz readily achievable. This new grade is ideal for turning components that previously relied on precision grinding machines for final machining.

Advantages

Performance

l Excellent surface roughness! A consistent surface roughness is maintained for hours because wear at the boundary is so gradual. l High Precision Machining High precision work previously ground, can now be turned. l Enlarged scope of application! A wider range of hardened steels can be cut using Sumiboron the result being high productivity on close tolerance machining applications.

Continuous Cutting

Machining Accuracy

Width of Flank Wear (mm)

Wear Resistance

Competitor´s coated CBN Competitor´s coated CBN

0,15 -

Offset

0,10 -

BNC160

0,05 l

Work material: Insert type: Cutting data:

Cutting Length (km)

BNC160

3,0 -

Recommended cutting Conditions 120 l

2,5 -

Conventional coated CBN

2,0 1,5 -

Offset

vc (m/min)

150 200 l l

220 l

250 l

BNC160

1,0 -

f (mm/rev)

d oc (mm)

0,03–0,2

0,03–0,35

SUMI BORON

3,5 -

Feed rate and nose radius are set such that the theoretical surface roughness is 1/2 to 1/3 of the required surface roughness.

0,5 -

Work material: Insert type: Cutting data:

Deviation of machined diameter (µm)

Cutting Length (km)

Surface Roughness

Cutting Length (km)

15CrMo5 (HRC60) CNGA 120408 NC-4 vc = 200 m/min, f = 0,1 mm/rev, ap = 0,1 mm, dry

Continuous Cutting

Surface Roughness Rz (μm)

Machining after 3 km Deviation of machined diameter (µm) Offset

Cutting Length (km)

15CrMo5 (HRC60) CNGA 120408 NC-4 vc = 200 m/min, f = 0,1 mm/rev, ap = 0,1 mm, dry

Coolant ... Continuous cutting: Dry or Wet Interrupted cutting: Dry

Most suitable for high speed finishing !

L15

Coated SUMIBORON

H Hardened Steel

BNC200

Bearing Steel

Excellent wear and fracture resistance! Predictable tool life on a wide range of applications! General

Our silver coloured Sumiboron insert grade BNC200 offers safe reliable cutting and predictable tool life.

The newly developed cutting material with enhanced edge strength is coated with TiAlN based ceramic for excellent wear resistance and realises extended tool life even when interrupted cutting. This grade is especially suitable for medium speed machining of carburised surfaces.

Advantages l Predictable tool life!

Extended tool life is realised even when high speed cutting thanks to excellent wear resistance.

l Wide range of applications!

Sumiboron is suitable for a wide range of applications eg. from low to high speed interrupted cutting.

l The newly developed brazing technology maximises edge strength making Sumiboron

suitable for interrupted and continuous cutting.

Performance Width of Flank Wear (mm)

Continuous Cutting

Interrupted Cutting

Competitor´s 0,10 -CBN

BNC200

BNX10

Competitor´s CBN

0,05 --

Breakage (5%)

BNX10 0

Cutting Length (km)

Breakage (25%)

100

Comparison of Tool Life Ratio (BNC200 = 100%) Work material: 15CrMo5 (HRC58-62) Insert type: CNGA 120408 NC-4 Cutting data: vc = 200 m/min, f = 0,1 mm/rev, ap = 0,1 mm dry

Work material: 15CrMo5 (HRC58-62) Insert type: CNGA 120408 NC-4 Cutting data: vc = 200 m/min, f = 0,1 mm/rev, ap = 0,1 mm dry

BNC200 features excellent wear resistance comparable with BNX10, plus outstanding fracture resistance.

Application Range 300

Cutting Speed (m/min)

SUMI BORON

BNC100

BNC2010 200

Recommended Cutting Conditions

BNC160 BNC2020

50 l

120 100

BNC200

BNC300

80 l

vc (m/min)

170 220 l l

f (mm/rev)

d oc (mm)

0,03–0,25 0,05–0,5

Interruption Frequency

Coolant ... Continuous cutting: dry or wet Interrupted cutting: dry

L16

Continuous

Small

Light Interrupted Medium Interrupted Heavy Interrupted

Impact Force on Cutting Edge

Large

Can be used in a wide range of applications from low to high speed operation.

Coated / Uncoated SUMIBORON

H Hardened Steel

BNC300 / BN350

The ultimate grades BNC300 and BN350 in interrupted machining of hardened steel -

BNC300

General Features

l BNC300

CBN substrate that emphasizes on toughness coupled with a highly wear resistant TiAIN based coating layer that has improved adhesion strength. With a good balance of fracture and wear resistance, stable and longer tool life can be achieve in interrupted cut or in a mixture of continuous and interrupted cutting.

l BN350

BN350 -

SUMIBORON series highest fracture resistance and toughest CBN. Reliable grade for achieving stable tool life in heavy interrupted cutting conditions.

Characteristics

BNC300 l Stable and long tool life in interrupted cutting

Achieving stable and long tool life in heavy interrupted cutting, with superior fracture resistance.

l Superior dimensional precision Good adhesion strength, TiAIN based, high wear resistance coating. Achieving superior dimensional precision even in interrupted cutting. l Suitable for different types of workpieces Achieving significantly longer tool life even on workpieces that have a mixture of continuous and interrupted cutting.

BN350 l Stable and long tool life in interrupted cutting

Stable and long tool life with superior fracture resistance, that prevents fractures which commonly occurs during interrupted cutting.

Performance

Competitor´s coated CBN

Heavy Interrupted Machining (Frequency of Interruption 100%)

BN350

Competitor´s uncoated CBN

Width of Flank Wear (mm)

Continuous ~ Light Interrupted Machining (Frequency of Interruption 50%)

(Breakage)

BNC300 Prolonged Performance

Prolonged Performance

Cutting Length (km) Work material: Insert type: Cutting data:

15CrMo5 (HRC58-62) CNGA 120408 NC-4 vc = 120 m/min, f = 0,1 mm/rev, ap = 0,2 mm, dry

15CrMo5 (HRC58-62) CNGA 120408 NU-2 vc = 100 m/min, f = 0,1 mm/rev, ap = 0,2 mm, dry

Frequency of Interruption

Uncoated SUMIBORON Cutting speed (m/min)

Cutting speed (m/min) Interruption Strength

BNC 100

BNC 160

BNC200

light

Recommended Cutting Conditions (BNC300, BN350)

BNC300

medium

heavy

Interruption Strength

50 l

BN1000

BNX20

BNX25

BN350

BN2000

light

medium

vc (m/min) 100

120

150 l

200 l

f (mm/rev)

d oc (mm)

SUMI BORON

Recommended Application Range

Coated SUMIBORON

(Breakage)

BN350

Cutting Length (km) Work material: Insert type: Cutting data:

BNC300

(Breakage)

0,03–0,2 0,03–0,3

Coolant ... Interrupted cutting: dry

heavy

Frequency of Interruption

L17

Coated SUMIBORON

K Ductile Cast Iron

BNC500

Coated CBN grade for ductile cast iron machining -

General Features

Further improvements in the toughness of the sintered CBN and wear resistance from the application of a newly developed highpurity TiC binder. In addition, it demonstrates exceptional wear resistance by combining a ceramic coating with excellent heat resistance. High-speed and high-precision machining is achieved when finishing ductile cast iron. It also provides a long, stable tool life in machining high-strength ductile cast iron, special cast irons such as vermicular cast iron, and centrifugally cast iron.

Characteristics l Achieves a Long, Stable Tool Life at vc = 400 m/min

a High

Superior wear resistance, makes stable machining possible under high-speed conditions.

Cutting Speed

BNX10

Cast Iron Continuous Cutting

Low

BN700

Carbide

Surface Roughness

Previous CBN Ceramic

BNC500

10,0 5,0 0 -5,0 -10,0

Ra = 0,6 µm

Ceramic

10,0 5,0 0 -5,0 -10,0

Ra = 2,3 µm

Prolonged Performance

Cutting Length (km)

Application Range Ductile Cast Iron

Cutting Length (km)

Work material: GGG70 Cutting data: vc = 400 m/min, f = 0,2 mm/rev, ap= 0,2 mm Wet

High Precision Machining

Recommended Cutting Conditions vc (m/min) 100

Ceramic Coated Carbide Cermet

Good

BNC500

Tolerance

AC405K, AC415K, AC420K BN7000 Depth of Cut (mm)

L18

Cutting Speed (m/min)

SUMI BORON

Work material: GGG70, Round Bar Insert type: CNGA 120408 NC-4 Cutting data: vc = 400 m/min, f = 0,2 mm/rev, ap = 0,2 mm Wet

a Large

Impact Force on Cutting Edge

Machined Surface Quality

Competitor´s CBN Width of Flank Wear (mm)

Cutting Performance

BN7000

BN500

Small

BNC500

l Supports High-precision Machining Can maintain excellent dimensional tolerance and surface roughness.

200 l

400 l

f (mm/rev)

ap (mm)

0,1–0,4

0,03–0,5

k Coolant ... Wet

Surface Roughness (µm)

300

500 l

Uncoated SUMIBORON

K PM Cast Iron and Sintered Compoment

BN7000

Uncoated CBN grade for high-speed finishing of cast iron, powdered metals, and difficult-to-machine materials! -

General Features

Medium-grain CBN sintered to a high density to achieve the maximum content percentage. Also delivers superior fracture resistance by increasing the binding strength between CBN particles. Provides stable, long tool life for high-speed finishing work with cast iron, powdered metals, and difficult-to-machine materials. Acid-treated CBN Sintered Body Structure Competitor's CBN

BN7000

Holes made by the binder melting from the acid treatment.

Few Holes -

Many Holes

Characteristics l Excellent for high speed finishing of Cast Iron!

Good wear and fracture resistance in high speed machining of Grey Cast Iron.

l High efficiency machining of powdered metal With 4 different types of edge treatment, stable and long tool life can be achieved from machining of Sintered Alloys of any shape or hardness. l Able to machine any Exotic Metals. Long tool life can also be achieved for the machining of exotic materials such as Roll, HSS and Heat-Resistive Alloy etc. Cast Iron Milling

Turning of Powdered Metal BN7000

1.500

Chip Removal Rate (cm3)

BN7000 Previous CBN

1.000

BN7000 able to continue

No chipping in any of the samples! Breakage Breakage

Previous CBN

500

Conventional Tool Breakage

Breakage

500

1.000

1.500

2.000

Cutting Speed (m/min)

0,08

BN7000

0,06 0,04

High

Previous CBN

LF Type

0,02

”Standard” ( General Purpose )

Cutting Length (m)

Work material: GG30 (Pearlite) Insert type: CNGA 120408 NU-2 Cutting data: vc = 800 m/min, f = 0,15 mm/rev, ap = 0,2 mm, Wet

Negative Land Standard LF type HS type

Strong cutting edge

HS Type Interruption degree

SUMI BORON

0,10

100

Recommended Edge Treatment

Cast Iron Turning

Output (Times)

Work material: Sintered ferrous alloy, SMF4040 equivalent (HRB70, Interrupted Machining) Insert type: CNGA 120408 Cutting data: vc = 250 m/min, f = 0,1 mm/rev, ap = 0,3 mm, Wet

Work material: GG25 (Pearlite) Insert (Cutter): SNEW 1203 ADTR, (FMU 4100 R) Cutting data: vc = 500 ~ 2.000 m/min, f = 0,2 mm/rev ap = 0,3 mm, Wet

Cutting Action

Cutting Performance

Flank Wear Width (mm)

α 15° – 25°

w 0,12 – 0,12

r No No Yes

Frequent

Round honed cutting edge

L19

Uncoated SUMIBORON

PM Sintered Compoment

BN7500

Uncoated CBN grade for high precision and high efficiency machining of powdered metal General Features

High density sintered material made of micro-grained CBN grains provide excellent sharpness and wear resistance for high quality surfaces in sintered alloy finishing.

Surface finish using the BN7500

Surface finish using previous CBN

The previous CBN left white blemishes on the finished surface whereas the BN7500 leaves a better, glossy surface finish. -

Characteristics l Excellent for finishing of powdered metal

Excellent machined surface finish and surface appearance.

l Available with 5 different types of edge treatment for machining sintered alloys of any shape or hardness The LF type has a sharper edge designed specifically for machining sintered alloys with minimal burr and improved machining precision. The HS Type has a strengthened cutting edge for stable chipping resistance during interrupted cutting and finishing. Surface Roughness Comparison

Burr Comparison (Average Height) Previous CBN standard Previous CBN (Sharp cutting edge)

BN7500, LF

Excellent surface finish and stable tool life

Standard

Recommended Edge Treatment No R Honing Burr control

LF Type LE Type

Sharpness of Edge

LSType

The LF Type without negative land has a cutting edge sharpness superior to the standard type and can control burrs better. Work Material: Insert: Cutting Data:

L20

50 % reduction in burr height

Work Material: Sintered ferrous alloy, SMF4040 equivalent (HRB70, Continuous cut) Insert: CNGA 120408 LF-NU2 Cutting data: vc = 200 m/min, f = 0,1 mm/rev, ap = 0,1 mm, wet -

LF type

BN7500, LF

Good

SUMI BORON

Tooling

Standard

Cutting Length (m)

Cutting Length (m) Work Material: Sintered ferrous alloy, SMF4040 equivalent (HRB70, Continuous cut) Insert: CNGA 120408 LF-NU2 Cutting Data: vc = 200 m/min, f = 0,1 mm/rev, ap = 0,1 mm, wet

Feed and Burr Relationship

BN7500

Burr Height (mm)

Cutting Performance

Surface Roughness Rz (µm)

VVT Facing TNGA 160404 NU3 vc = 200 m/min, f = 0,1 mm/rev, ap = 0,1 mm, wet

Standard LF type LE type LS type HS type

R Honing Surface roughness

Standard HS Type

R Honing Breakage control

Interruption w R 15° 0,12 mm No α = 0°

Frequent

(No neg. Land)

15° 0,07 mm Yes 25° 0,05 mm

w α

R Round honing cutting edge

Uncoated SUMIBORON

K Cast Iron

BNS800

Solid CBN grade for high speed rough and finish machining of cast iron -

General

Solid CBN grade with high content CBN and special binder phase provide high fracture toughness and high thermal conductivity. Solid inserts for roughing with high depth of cut and also for finishing of cast iron and alloyed cast iron at wet and dry conditions.

Advantages

Performance

l High wear resistance ! High CBN-content and special binder phase provide a excellent wear resistance and a tight dimensional control in finish machining. l High edge stability ! High thermal conductivity of BNS800 and high edge stability provide a long tool life at wet and dry machining.

Continuous Cutting

Interrupted Cutting Interrupted cut is OK. (Chipping 0,14 mm)

Width of Flank Wear

(µm)

BNS800

Competitor’s CBN

Competitors solid CBN

Cutting Length (m)

Work Material: Round Bar (GG30) Insert: SNGN 090308 Cutting Data: vc = 800 m/min, f = 0,2 mm/rev, ap = 0,5 mm, dry

Application Example

Cylinder Bore Light Cut

Brake Disc GG25

Fracture interrupted cut.

Work Material: Round Bar- 6V, grooved (GG30) Insert: SNGN 090308 Cutting Data: vc = 600 m/min, f = 0,3 mm/rev, ap = 0,5 mm, dry

Carbide Roll

GG25

Sprayed Face Bore

Carbide (Co 15 %)

Colmonoy

Finishing

Boring Turning

Tool life criteria: Finishing BNS800 Comp. sold CBN

Tool life criteria: Breakage 7500 Bore

2500 Bore

BNS800 Comp. sold CBN

Tooling Light Cut Finishing Tooling BNS800 Grade Grade SNGN090308 Insert Insert vc 1000 m/min vc 0,3 mm/rev 0,25 mm/rev f f ap ap 0,2 mm Coolant wet Coolant

Tool life criteria: Breakage 400 pcs

BNS800

200 pcs

Comp. CBN

Finishing BNS800 DNGN110312 600 m/min 0,3 mm/rev 0,5 mm dry

Tooling Grade Insert vc f ap Coolant

Tool life criteria: Breakage 5 pass

1 pass Breakage

Finishing BNS800 RNGN090300 40 m/min 0,15 mm/rev 0,2 mm wet

BNS800 Comp. CBN

10 pcs

SUMI BORON

Turning

6 pcs

Tooling Roughing Finishing BNS800 Grade Insert SNGN090312 SNGN090308 vc 80 m/min 0,04 mm/rev 0,03 mm/rev f ap ~3 mm 0,5 mm Coolant wet

L21

SUMIBORON Binderless

NCB100

New

Cemented Carbide

Brittle Materials

Featttures SUMIBORON Binderless is a polycrystalline cubic boron nitrid (CBN) that directly binds nanometer- or sub-micron-level CBN particles without binder materials. Binderless CBN is harder and has better thermal conductivity. Therefore, it enables higher efficiency and longer tool life in machining of hard-to-cut materials, such as titanium alloy and cobalt-chromium alloy.

Mikrostructure of Sintered Body Binderless CBN

Physical Properties

Conventional CBN

Binderless CBN

Conventional CBN

CBN Content (%)

100

90–95

Binder Material

–

WC–Co

Hardness (GPa)

51–54

41–44

Thermal Conductivity (W/m•K)

180–200

100–120

Co-binder (acid treated)

500 nm CBN-grain: 200–500 nm

3 µm CBN-grain: 1–5 µm

SUMIBORON Binderless CBN Advantages – Higher efficient machining and longer tool life have been realized by the effects of higher hardness and thermal conductivity than conventional CBN grades. – Achieves high precise machining and better surface integrity because of less adhesion by not containing any binder materials. – Ideal tool material for high-efficient finishing of hard-to-cut materials, such as titanium alloy and cobalt-chromium alloy, cemented carbides and cermets. – NBC100 is able to maintain excellent dimensional accuracy and surface roughness for a long period. – Shows improved work efficiency and cost reduction by less frequency of exchanging inserts compared to conventional tool grades.

Application Range and Performance Turning of Cobalt-Chromium Alloy (Co-Cr) 300

Cutting Speed (m/min)

300

Cutting Speed (m/min)

SUMI BORON

Turning of Titanium Alloy (Ti-6Al-4V)

200

NCB100

100

NCB100

0 0,05

0,10

0,15

Feed Rate (mm/rev)

L22

200

0,20

0,05

0,10

0,15

Feed Rate (mm/rev)

0,20

SUMIBORON Binderless

NCB100

Brittle Materials

Cemented Carbide

Turning of Titanium Alloy (Ti-6Al-4V)

0,4

Carbide

0,3

Conventional CBN PCD

0,2

Surface Roughness

NCB100

0,1 0

Cutting Length (km)

Work Material: Ti-6Al-4V Insert: CNGA 120408 NU Cutting Conditions: vc = 150 m/min, f = 0,15 mm/rev, ap = 0,5 mm, wet

Surface Roughness Rz (mm)

Maximum Flank Wear (µm)

Wear Resistance

8,0

NCB100

PCD

(1 km)

7,0 6,0

Conventional CBN

5,0 4,0

3,0 Carbide 0

NCB100 Theoretical Roughness

NCB100 40

(35 km)

Cutting Length (km)

Work Material: Ti-6Al-4V Insert: CNGA 120408 NU Cutting Conditions: vc = 150 m/min, f = 0,15 mm/rev, ap = 0,5 mm, wet

PCD

(1 km)

Turning of Cobalt-Chromium Alloy (Co-Cr) Surface Roughness

0,3

Cermet

0,2

Carbide NCB100

0,1

vc = 150 m/min

vc = 60 m/min

0,5

1,0

1,5

Surface Roughness Ra (mm)

Maximum Flank Wear (µm)

Wear Resistance

1,0

NCB100

Carbide

0,8

(0,5 km)

Cermet NCB100

0,6 0,4

Theoretical Roughness 0

Cutting Length (km)

0,5

1,0

Carbide 1,5

(0,5 km)

Cutting Length (km)

Work Material: Co-Cr Insert: VNGA 160408 NU Cutting Conditions: vc = 60, 150 m/min, f = 0,1 mm/rev, ap = 0,4 mm, wet

Cermet

(0,5 km)

Recommended Cutting Conditions Titanium Alloys

Min. - Optimum - Max.

Work Material Composition

Hardness (HRC)

Ti-6Al-4V

30–35

Grade NCB100

Cutting Conditions Depth of Cut (mm)

Feed Rate (mm/rev)

Cutting Speed (m/min)

0,1–0,3–0,5

0,05–0,15–0,20

50–200–300

Ti-5Al-5V-5Mo-3Cr

32–38

NCB100

0,1–0,3–0,5

0,05–0,10–0,20

50–150–250

Ti-10V-2Fe-3Al

32–38

NCB100

0,1–0,3–0,5

0,05–0,10–0,20

50–150–250

Cobalt-Chromium Alloys

Min. - Optimum - Max.

Work Material Hardness (HRC)

Co-30Cr-5Mo

35–45

Grade NCB100

Depth of Cut (mm)

Feed Rate (mm/rev)

Cutting Speed (m/min)

0,10–0,15–0,30

0,05–0,15–0,20

50–200–300

Carbides

Min. - Optimum - Max.

Work Material Composition

Hardness (HRC)

WC-20Co

<85

Grade NCB100

Cutting Conditions Depth of Cut (mm) 0,03–0,10–0,20

Feed Rate (mm/rev)

Cutting Speed (m/min)

0,03–0,10–0,20

5–20–40

SUMI BORON

Composition

Cutting Conditions

SUMIDIA BINDERLESS NPD10 is recommended for: > 85 HRA

Other Work Materials

Min. - Optimum - Max.

Work Material

Grade

Cutting Conditions

Composition

Hardness (HRC)

Depth of Cut (mm)

Feed Rate (mm/rev)

Cutting Speed (m/min)

Pure Titanium

130–230

NCB100

0,1–0,3–0,5

0,05–0,10–0,20

100–250–400

Cermet

1.000–1.500

NCB100

0,1–0,2–0,3

0,05–0,10–0,20

10–30–50

L23

SUMIBORON / SUMIDIA

Production Process -

General Since 1970s, Sumitomo has pioneered the development of sintered cubic boron nitride (CBN) and sintered diamond (PCD) tools successfully used in the tool making industries. These tool materials can be epoch-making in a sence of broadening the cutting application range.

Production Process

In the production process of SUMIBORON / SUMIDIA, CBN powder / diamond powder is firstly synthesized under the ultra - high pressure, and secondly, the synthesized crystalline grains are sintered. Fig. 2 shows a diagram of high temperature high pressure apparatus for processing the ultra - high pressure sintering operation. This apparatus is basically composed of a piston and a cylinder to generate ultra - high pressure as high as 5000 N/ mm2 with a special device. The piston and cylinder are made of cemented carbide.

To manufacture final products round discs of SUMIBORON and SUMIDIA material are cut into specific shapes and brazed on to tool bodies made of cemented carbide, or steel, etc., and after that finished by grinding the edge. In another process the final product can be obtained only by cutting blanks and finishing them.

Sintered blanks

Fig. 1

Final product

Fig. 2 Pressure Support steel ring

Graphite / hBN

(Cutting)

Ultra high pressure synthesizing CBN / Diamond

Binder

Carbide piston Carbide cylinder

Electrode

(Brazing)

(Finishing) Carbide

Sintered layer Carbide layer Brazing

Ultra high pressure synthesizing Sumiboron / Sumidia

SumiBoron / SumiDia Grinding Method SumiBoron

SUMI BORON SUMI DIA

Items

Grinding condition

Others

L24

Abrasive Grain size

D 25 - medium, D20 - fine

Bond

Resinoid or vitrified

Special-purpose metal bond for diamond sintered tool or vitrified

Concentration Dressing Wheel speed Table cycle Grinding oil

100 Use # 400 WA stick 800–1000 m/min. 30–60 cycles/min. Water soluble grinding coolant oil

100–125 Execute dressing with a WA stick of about 400 mesh. 800–1000 m/min. 30–60 cycles/min. Water soluble grinding coolant (Solution type) 1) Rake surface is lapped generally 2) Inspect with microscope of magnification of 30–50 times if there is edge chipping. 3) Edge treatment of tool should be sharp for cutting nonferrous metals. 4) Remove the wire-cut surface of blank by 0,05 mm or more in grinding operation.

Grinding machine

Wheel

SumiDia

1) Carbide grinding machine is applicable. 2) R Pointer should be used. 3) Should be wet grinding. Diamond

–

(#400–800)

1) Check chipping of the cutting edge with microscope after finishing. 2) Blank surface cut by EDM should be ground more than 0,05 mm

1) Special-purpose high rigidity grinding machine is desirable. 2) Be sure of applying with wet system. Diamond Rough grinding: D 35 (#400 mesh) Finish grinding: D 25 (#800–1500 mesh)

SUMIDIA Series General Features

SUMIDIA sintered diamond series has 3 grades (DA1000, DA150, DA90) with individual features depending on the optimum combination of diamond particle size and binder, as well as the NPD10 grade (nano-polycrystalline diamond) where nano-order diamond particles are directly bound with high strength without using binders. This series is suited to a wide range of applications from machining of aluminium alloy to machining of hard brittle materials and cemented carbide. -

Series • Features • Application Grade

Features

Average size of Diamond grains Hardness Hv (µm)

Application

High density sintered material made of • High silicon aluminum alloy cutting ultra-fine diamond particles that demonstrates • Rough, interrupted and finishing of Al-alloy • Wood or wooden board cutting sharpness. • Non-ferrous metal finishing (aluminium, copper alloy)

< 0,5

50 ~ 60

≈ 2,60

• Non-ferrous metal finishing (aluminium, copper alloy) • Green or semi-sintered carbide & ceramic roughing • FRP, hard rubber & carbon cutting • Wooden or Inorganic Material Board Cutting

50 ~ 60

≈ 1,95

• Machining of high-silicon • Machining of aluminium composite (MMC) • Green or semi-sintered carbide & ceramic roughing • Machining of sintered ceramics/stone/rock

< 50

50 ~ 60

≈ 1,10

• Surface finishing of carbide • Machining brittle materials (ceramics)

< 0,05

120 ~ 130

≈ 3,15

SUMIDIA

DA1000 optimum wear resistance and excellent edge Micro-grained sintered diamond grade with strong diamond-to-diamond bonding. It is

DA150 suitable for the machining of non-ferrous New

SUMIDIA Binderless

DA90

A 100% diamond grade made by nano-level diamond grains with direct conversion sintering. NPD10 Has the highest wear resistance and fracture resistance and the best edge sharpness.

Application Range

Machinability Good

Work Material

Aluminium

Turning Roughing

Sintered aluminium

Finishing

DA150

Work Material

Roughing

Cylinder liner

Non-ferrous sintered alloy

Transmission case, oil pan cylinder block, aluminium wheel

Gunmetal carbon

Cylinder head

Carbide

Cylinder block Difficult

Finishing

Milling

DA1000

Example Part Bushing Connection rod

NPD10

DA90

Iron combined

Punches, dies, rolls

DA150

Cylinder block, bearing cap

Cutting Performance Continuous Cutting

DA150 DA90

0,05

Continuous Cutting

0,30

0,3

Flank Wear Width (mm)

0,10

Continuous Cutting

Competitor´s PCD

Conventional PCD 0,20 DA90 0,10

1 2 3 4 Cutting Distance (km)

Work Material: MMC (Al-20% SIC) Insert: CNMX 120408, Holder: PCLN2525 Cutting Cond.: vc = 350 m/min, f = 0,2 mm/rev, ap = 0,18 mm, wet

50 100 150 Cutting Distance (m)

0,2

DA90

0,1 NPD10 0

SUMI DIA

Flank Wear Width (mm)

0,15

Machinability Good

High silicon (T6)

Difficult -

Example Part

Milling

DA1000

Die cast aluminium (ADC12) Low silicon (AC2B-T6, AC4C-T6)

Non-Aluminium Turning

Flank Wear Width (mm)

metals and other very hard materials. Contains coarser diamond particles than other grades, giving it good wear resistance suitable for the machining of carbides and high-silicon aluminium. Shows the highest diamond content for excellent wear resistance.

TRS (GPa)

200 400 600 800 Cutting Distance (m)

Work Material: Cemented Carbide (91 HRA) Insert: DCMW 11T304 RH (NPD10) DCMW 11T304 NF (DA90) Cutting Cond.: vc = 20 m/min, f = 0,05 mm/rev, ap = 0,05 mm, dry

Work Material: Cemented Carbide (87 HRA) Insert: DCMW 070204 NF Cutting Cond.: vc = 20 m/min, f = 0,1 mm/rev, ap = 0,2 mm, wet

Recommended Cutting Conditions Work Materials Cutting Conditions Cutting Speed v c (m/min) Feed rate f (mm/rev) ap (mm) Depth of cut

Aluminium Alloys

Copper Alloy

Reinforced Plastics

Wood or Organic Materials

Carbide

Carbon

~ 3.000

~ 1.000

~ 4.000

10 ~ 30

100 ~ 600

~ 0,2

~ 0,4

~ 0,2

~ 1,0

~ 3,0

~ 2,0

–

~ 0,5

~ 2,0

L25

SUMIDIA Binderless Nano-Polycristalline Diamond -

General Features

Nano-polycristalline diamond is a type of polycristalline diamond, produced by directly binding nano-level diamond grains without using any binders. This material is unique to our company and as compared to conventional diamond grades containing binders, it exhibits higher strength, excellent wear resistance and fracture resistance. SUMIDIA Binderless is the series of tools with cutting edges made from this high performance nano-polycristalline diamond.

Micro-Structure Comparison

Nano-Polycristalline Diamond SEM Structure

Hardness

Conventional PCD SEM Structure Nano-Polycristalline Diamond Single Cristal Diamond

No anisotropy and high hardness

Hardness depands on crystal orientation

Conventional PCD Load 4,9N 0

Diamond particle average grain diameter (30 - 50 nm)

Diamond particle average grain diameter (1 - 10 μm)

Knoop Hardness (GPa)

SUMIDIA Binderless -

Application Examples

SUMI DIA

● Ballnose Endmill / Radius Endmill (Carbide Machining)

L26

100

● Indexable Inserts (Carbide Machining)

150

SUMIDIA Binderless

NPD10 / DA90 New -

General Features

NPD10 is made from high-hardness nano-polycrystalline diamond. This is a pure diamond material, but unlike single-crystal diamonds, it has no anisotropy. It achieves extended tool life and machining accuracy superior to conventional diamond tools when machining hard brittle materials such as cemented carbide. DA90 is a polycrystalline diamond grade in which coarse diamond particles have been sintered to form a dense structure. The high diamond content, with high wear resistance, makes it ideal for roughing of cemented carbide and hard brittle material. Optimized design and mass production technology have been developed, achieving the same performance as conventional tools with higher cost performance.

Characteristics

● Ideal for Finishing of Hard Brittle Materials Including Cemented Carbide (NPD10)

High-precision cutting of cemented carbide thanks to the outstanding wear resistance of nano-polycrystalline diamond.

● Superior Dimensional Tolerance Maintained for a Long Time (NPD10)

Tool replacement count can be drastically reduced compared to conventional diamond tools, enabling work efficiency to be improved and total costs to be reduced.

● Ideal for Roughing of Hard Brittle Materials Including Cemented Carbide (DA90)

Stable tool life in sintered surface machining of cemented carbide and roughing of hard brittle materials thanks to the outstanding wear resistance of the coarse-grained polycrystalline diamond.

● Uses SUMIDIA NF Insert (DA90)

Optimized design and mass production technology have been developed, achieving the same performance as conventional tools with higher cost-performance.

Applicable Range (Cemented Carbide) 30 Cutting Speed (m/min)

Applications of NPD10 and DA90 (Cemented Carbide)

SUMIDIA Binderless NPD10

Grade

Best

The first recommendation is NPD10

ap ≤ 0,2 mm, f ≤ 0,1mm/rev

Best

ap ≥ 0,2 mm can also be used

Impossible

Best

The first recommendation is NPD10

Dimensional Tolerance

Tool Life (Wear Resistance) Sintered Surface Machining of Cemented Carbide

NPD10 10

≥ 88 HRA

DA90

< 88 HRA

Machined Surface Quality 0

0,2 0,3 0,4 Depth of Cut (mm)

Recommended Cutting Conditions (Carbide Machining) VM, VC

Work Material Hardness (HRA)

SEI Grades

≥ 88

G5, D2

83 – <88 ≥ 83

VM, VC 70, 60, 50 VM, VC

–

Cutting Speed vc (m/min)

Cutting Conditions Feed Rate f (mm/rev)

Depth of Cut ap (mm/rev)

NPD10

5–15–20

0,03–0,05–0,07

G7, G6

NPD10

5–20–30

0,03–0,10–0,20

G7, G6, G5, D2

DA90

5–20–30

0,03–0,10–0,20

0,03–0,20–0,50

Grade

Machining Precision of NPD10)

Dimensional Deviation (mm)

Boring of Carbide VM30 (91HRA)

External Machining of Cemented Carbide VC50 (87HRA) 30 mm

0,10 0,08 0,06

Conventional grade

0,04 0,02

NPD10 0

200

400

600

800 1000 1200

Cutting Distance (m)

Wear Resistance of DA90

NPD10 has no dimension variation even with cutting distance of 1.100 m.

Work Material: Carbide VM30 (91HRA) Insert: DCMW 11T304 RH Cutting Conditions: vc = 20 m/min, f = 0,05 mm/rev, ap = 0,05 mm, dry

SUMI DIA

Min. - Optimum - Max., Cutting conditions: NPD10: dry, DA90: wet

Flank Wear Width (mm)

Class

0,5

Ø26 mm

0,1

SUMIDIA DA90

0,30 Conventional grade

0,25

DA90

●

0,20

●

0,15 0,10

●

0,05 ■ ●

●

■

■ ■

■

100

150

Cutting Distance (m)

Work Material: Carbide VC50 (87HRA) Insert: DCMW 070204 NF Cutting Conditions: vc = 20 m/min, f = 0,1 mm/rev, ap = 0,2 mm, wet

L27

SUMIDIA

N Non-ferrous Metal

DA1000

General Features

SumiDia DA1000 is a high density, ultra fine grained sintered PCD with high toughness similar to that of cemented carbides. SumiDia DA1000, with its great improvement in fracture resistance, eliminates the breakage problems faced by conventional PCD tools especially during the milling of Aluminium alloys and achieves a longer and more stable tool life. Furthermore, the NF type inserts makes it even more cost effective.

Cutting Performance DA1000

Wear Resistance in Turning Application

Conventional PCD DA1000

Flank Wear (mm)

0,20 0,16

0,08 0,04 0

Work Material: 17 % Al-Si alloy Insert: TPGW 160308 Cutting conditions: vc= 1.000 m/min, f = 0,15 mm/rev, ap = 0,2 mm, wet

Conventional PCD

0,12

DA1000 2

Cutting Distance (km) Work Material: 17 % Si-Al alloy Insert: TPGN 160304 Cutting Conditions: vc=800 m/min, f = 0,12 mm/rev, ap=0,5 mm, wet

NF Type Inserts -

General Features Total Cost Effectiveness with High Performance and Lower Price

• Optimum design utilizing improved mass production techniques provides a relatively lower cost. • Regrindable type results in huge total cost reduction.

Wide Application Range

• Wide range of stocked items for small hole boring, OD turning to milling processes. • Negative and positive type inserts that are applicable on standard lever-lock, pin-lock type holders. -

Efficiency

SUMI DIA

SumiDia NF-type inserts preserve the excellent basic performance of DA1000 while achieving high cost performance through optimal design and development of mass production technology. These inserts achieve the high performance of SUMIDIA DA1000, including excellent fracture resistance, wear resistance and smooth work material surface finishing.

(NF-type is precision ground just like conventional inserts.)

Application Examples Milling of Aluminum Oil Pump Cover

Boring of Aluminum Valve Bore

Results: 1,5 times longer tool life than competitor‘s with higher cost effectiveness.

Results: No initial chipping, tool life is more than 50 times that of carbides.

Competitor’s PCD

SUMIDIA NF

SUMIDIA NF Tool Life Ratio

Work Material: ADC12 (Al-12% Si alloy) Insert: TEEN32R NF Cutting conditions: vc = 3.000 m/min, f t = 0,06 mm/rev, ap = 0,2 mm

L28

l NF-Type Edge

Tool Life Ratio Work Material: ADC12 (Al-12% Si alloy) Insert: TPGN 110304 NF Cutting conditions: vc = 530 m/min, f = 0,05 mm/rev, ap = 0,2 mm

SUMIDIA Inserts

N Non-ferrous Metal

Break Master N-LD / -GD Type -

Characteristics

● Provides excellent chip control in semi finishing and finishing of aluminium alloy.

● Solves chip control problems and dramatically improves work efficiency.

● Achieves stable tool life by employing high toughness grade DA1000.

Applications Range

Depth of Cut (mm)

Casted Aluminium Alloy (ADC12)

Depth of Cut (mm)

Wrought Aluminium Alloy (A6061)

Feed Rate (mm/rev)

NLD Type Chipbreaker

NGD Type Chipbreaker

Achieves excellent chip control for finishing.

Achieves excellent chip control for semi finishing.

Application Examples Internal Turning of Machine Component

Breakmaster NLD type

Without chip breaker

Work Material: A6061 Insert: VCMT110302 NLD NF (DA1000) Cutting Conditions: vc = 200 m/min, f = 0,20 mm/rev, ap = 0,10 mm, wet

Offers good chip control in casted material. Small chips - easy to remove.

Breakmaster NGD type

SUMI DIA

Provides good chip control in small-depth cutting of wrought Al alloy.

Internal Turning of Transmission Component Ø 50 mm

Feed Rate (mm/rev)

Ø 150 mm

Without chip breaker

Work Material: ADC12 Insert: TPMT110304 NGD NF (DA1000) Cutting Conditions: vc = 400 m/min, f = 0,23 mm/rev, ap = 1,20 mm, wet

L29

SUMIDIA One-Use Inserts

Break Master DM Type

N Non-ferrous Metal

General Features Economy One-Use Insert

• Similar to SumiBoron One-Use type inserts

With Built-in Chipbreaker for Effective Chip Removal

• Solving chip control problems and improving efficiency with DM-type chipbreaker.

Extensive Insert Range for External and Facing Operation -

• 80° and 55° diamond shaped inserts are added to expand the application range of this series.

Application Range

Feed Rate (mm/rev)

Triangular Type Insert (Boring)

Effective chip control range

Depth of Cut (mm) (Internal turning, Wet cut, Work material: ADC12)

CCMT/DCMT Type (External Turning & Facing)

Chip Control

Feed Rate (mm/rev)

Break Master

Effective chip control range

(Internal turning, Wet cut, Work material: ADC12)

SUMI DIA

Application

Machining Details Cutting Conditions

Depth of Cut (mm)

No Chipbreaker

Work Material: AC2A-T6 Operation: Internal Boring

Recommended Conditions

Results Surface finish of the bore hole was less than Ra = 1 µm.

vc = 300 m/min f = 0,06 mm/rev Chips formed was of a uniform curl of about 2 mm in length. ap = 0,35 mm Wet cut There was almost no chips left inside the bore hole.

Boring (Triangular Insert) Feed Rate

Depth of Cut

Type

–0.15 mm/rev.

–0,7 mm

Wet cut

External Copying (55°, 80° Diamond Shaped Inserts) Feed Rate

Depth of Cut

Type

–0.15 mm/rev.

–0,5 mm

Wet cut

For facing process, D.O.C. should be less than 0,4 mm

L30

Series External Turning & Facing

Boring

CCMT 0602_ _ L/R- DM NU

TPMT 0802_ _ L/R- DM NU

CCMT 09T3_ _ L/R- DM NU

TPMT 0902_ _ L/R- DM NU

DCMT 0702_ _ L/R- DM NU

TPMR 1103_ _ L/R- DM NU *

DCMT 11T3_ _ L/R- DM NU

TPMR 1603_ _ L/R- DM NU *

( )

( ) Stock in Japan

Delivery on request

SUMIBORON / SUMIDIA Indexable Inserts & Tools M1–M62

SUMIBORON / SUMIDIA Insert C / 80° Diamond

D / 55° Diamond R / Round S / Square T / Triangle

V / 35° Diamond

W / Polygon Special SUMIDIA Binderless

Insert Identification.................................................... M2-3 CC_ _ 7° pos. Type .................................................. M4,6-8 CP_ _ 11° pos. Type ................................................ M5 CN_ _ neg. Type....................................................... M9-11 DC_ _ 7° pos. Type .................................................. M12-14 DN_ _ neg. Type ...................................................... M15-18 RN_ _ neg. Type ...................................................... M18 SC_ _ 7° pos. Type .................................................. M19 SN_ _ neg. Type ...................................................... M19-20 TB_ _ 5° pos. Type .................................................. M20 TC_ _ 7° pos. Type .................................................. M21 TN_ _ neg. Type ...................................................... M22-24 TP_ _ 11° pos. Type (Without Hole)......................... M24 TP_ _ 11° pos. Type (With Hole).............................. M25-27 VB_ _ 5° pos. Type .................................................. M28 VC_ _ 7° pos. Type .................................................. M29 VN_ _ neg. Type ...................................................... M30-31 WN_ _ neg. Type ..................................................... M32 ZNEX neg.-pos. Type .............................................. M32 Neg.-pos. Type ......................................................... M33

Guidance................................................................... M34-35 BSME / SEXC Type Small Hole Boring Bars............ M36-39 BNBB Type Small Hole Boring Bars......................... M40 BNZ / BNB Type Small Hole Boring Bars................. M41 GWB / PSC Type Grooving Holder........................... M42-43 BNGG Type Threading Holder.................................. M44 SUMIDIA DABB Type Small Hole Boring Bars......................... M45 New High Speed Non-Ferrous Mill ANX Type Face Mill.................................................. M46-51 RF Type Face Mill..................................................... M52 SRF Type Face Mill................................................... M52

SUMIBORON / SUMIDIA Precision Tools SUMIBORON

FMU Type Face Mill.................................................. M54-55 BNES Type Endmill.................................................. M56 BNBP Type Micro Ball Nose Endmill........................ M57 NPDRS / NPDB(S) Type........................................... M58-59 DAL / DDL / DML Type Drills.................................... M60-61

Sumiboron / SumiDia Inserts/Tools

SUMIBORON ”BN Finish Mill” ”Helical Master” ”Mould Finish Master” SUMIDIA ”Mould Finish Master” Binderless SUMIDIA Drills

SUMIBORON

Insert Identification Regrindable Type

CNMA 120408

Insert ISO Code

Additional Information



Chart 1

ISO

C2/C3 Chart 1

Symbol

Description

Full-top CBN insert

One-Use Type

CNGG 120408 N-SV NC WG 4 2

Insert ISO Code ISO



C2/C3

Chip Breaker

One-Use Type

Wiper Insert

Chart 2

Chart 3

Chart 4

Chart 2

SUMI BORON

Symbol

Chart 4

Chart 3

Description

Symbol One-Use Type

–

Standard Type

LF LE

Sharp cutting edge

Small edge treatment type

Low cutting force

High efficiency type

Strong cutting edge

N-FV N-LV N-SV

Chipbreaker Type

Coated SUMIBORON

Uncoated CBN

Grade BNC2010, 2020 BNC100, 160 BNC200, 300 BNC500 BNX10, 20 BN1000, 2000 BN350, BN7000, 7500 BNX25

Symbol

Wiper Insert

Finishing 0,05 ≤ f ≤ 0,20

High feed cutting 0,20 ≤ f < 0,40

Surface Roughness Standard: Rz 1,6~3,2µm

f : Feed Rate (mm/rev)

No. of Cutting Edges Chart 5 Chart 5

Symbol No. of Cutting Edges

– 2 3 4 6

1 cutting edge

Type Single-corner

2 cutting edges 3 cutting edges 4 cutting edges 6 cutting edges

Multi-corner

SUMIDIA

Insert Identification Regrindable Type

CNMA 120408

Insert ISO Code

Additional Information

ISO

Chart 1

 C2/C3 Chart 1

Symbol

Description Honing specification (treated cutting edge)

One-Use Type

CNMA 120408

N-LD

Insert ISO Code

Additional Information

Type



Chart 2

Chart 3

ISO

C2/C3

Chart 2

Symbol

N-LD N-GD R-DM L-DM

Chart 3

Description Chipbreaker type (neutral)

Symbol

NF NU

Description NF insert



L26

One use insert

Chipbreaker type (right handed) Chipbreaker type (left handed)

SUMI DIA

SUMIBORON / SUMIDIA

CC – – Type 7° pos. Inserts

Indexable Inserts Relief 80° Diamond Type With7°Insert Hole

H Hardened Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy PM Sintered Component

Dimensions (mm) CC– – 0602-09T3--

Coated

L 6,45 9,7

IC 6,35 9,525

S 2,38 3,97

D1 2,8 4,4

Carbide/Hard Brittle Material

CCGT / CCGW llllll l G-Class SumiBoron (CBN, One-Use Multi-Corner Type) Shape

ISO Cat. No.

Break Master - FV, LV

CBN with chipbreaker

with 2 CBN cutting edges

Standard Normal cut geometry

(Wiper Type)

LE - Type Low cutting force

Sumiboron / SumiDia Inserts

LT - Type Sharp cutting edge

LS - Type Low cutting force

HS - Type Strong cutting edge

with 2 CBN cutting edges

Uncoated

CCGT 060204 N-FV NC2 0,4 l l

CCGT 09T304 N-FV NC2 0,4 l l CCGT 09T308 N-FV NC2 0,8 l l

l l l l

CCGT 09T304 N-LV NC2 CCGT 09T308 N-LV NC2

0,4 l l 0,8 l l

l l l l

CCGW 060202 NC2 CCGW 060204 NC2 CCGW 060208 NC2

0,2 l l l l l 0,4 l l l l l l l 0,8 l l l

CCGW 09T302 NC2 CCGW 09T304 NC2 CCGW 09T308 NC2

0,2 l l 0,4 l l l l l l l 0,8 l l l l l l l

CCGW 09T304 NC-W2 CCGW 09T308 NC-W2

0,4 0,8

CCGW 09T304 NC-WG2 CCGW 09T308 NC-WG2

0,4 l l 0,8 l l

l l l l

CCGW 09T304 NC-WH2 CCGW 09T308 NC-WH2

0,4 l l 0,8 l l

l l l l

CCGW 060202 LE-NC2 CCGW 060204 LE-NC2

0,2 l 0,4 l

CCGW 09T302 LE-NC2 CCGW 09T304 LE-NC2 CCGW 09T308 LE-NC2

0,2 l 0,4 l 0,8 l

CCGW 060202 LT-NC2 CCGW 060204 LT-NC2

0,2 0,4

l l

CCGW 09T302 LT-NC2 CCGW 09T304 LT-NC2 CCGW 09T308 LT-NC2

0,2 0,4 0,8

CCGW 060202 LS-NC2 CCGW 060204 LS-NC2

0,2 0,4

l l l l l l

CCGW 09T304 LS-NC2 CCGW 09T308 LS-NC2

0,4 0,8

l l l l l l l

CCGW 09T304 HS-NC2 CCGW 09T308 HS-NC2

0,4 0,8

CBN

K PM

l l l l l l

l l

l l l l

with 2 CBN cutting edges

l = Euro stock = Stock item in Japan

s = To be replaced by new item q = Delivery on request

Uncoated PCD

BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BN1000 BN2000 BNX10 BNX20 BNX25 BN250 BN300 BN350 BN700 BN7000 BN7500 BNS800 NCB100 Binderess CBN DA90 DA150 DA1000 NPD10 Binderess Sumidia

Coated

☞ L4, L5 Edge Specification of SUMIBORON Inserts

SUMIBORON / SUMIDIA

CP– – Type 11° pos. Inserts

Indexable Inserts

° Relief 80° Diamond Type With11Insert Hole H Hardened Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy PM Sintered Component

Dimensions (mm) CP– – L 0602-- 6,45 0802-- 0903--

Coated

CPGW llllll l G-Class SumiBoron (CBN, One-Use Multi-Corner Type) Shape

ISO Cat. No.

S 2,38 2,38 3,18

D1 2,8 3,4 4,4

Carbide/Hard Brittle Material

Uncoated

Uncoated PCD

BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BN1000 BN2000 BNX10 BNX20 BNX25 BN250 BN300 BN350 BN700 BN7000 BN7500 BNS800 NCB100 Binderess CBN DA90 DA150 DA1000 NPD10 Binderess Sumidia

Coated

IC 6,35 7,94 9,525

CPGW 080202 NC2 CPGW 080204 NC2

0,2 m m 0,4 m m

CPGW 090302 NC2 CPGW 090304 NC2

0,2 m m 0,4 m m

CBN

K PM

Uncoated H

CPMW llllll

l M-Class SumiDia (PCD, NF Type) Shape

CPMW 060202 NF CPMW 060204 NF CPMW 060208 NF

0,2 0,4 0,8

s = To be replaced by new item q = Delivery on request

Uncoated

CBN

K PM

PCD

l l l

☞ L4, L5 Edge Specification of SUMIBORON Inserts

Sumiboron / SumiDia Inserts

l = Euro stock = Stock item in Japan

ISO Cat. No.

BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BN1000 BN2000 BNX10 BNX20 BNX25 BN250 BN300 BN350 BN700 BN7000 BN7500 BNS800 NCB100 Binderess CBN DA90 DA150 DA1000 NPD10 Binderess Sumidia

Coated

SUMIBORON / SUMIDIA

CC – – Type 7° pos. Inserts

Indexable Inserts Relief 80° Diamond Type With7°Insert Hole

H Hardened Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy PM Sintered Component

Dimensions (mm) CC– – 0602-09T3--

Uncoated

L 6,45 9,7

IC 6,35 9,525

S 2,38 3,97

D1 2,8 4,4

Carbide/Hard Brittle Material

CCGT / CCGW llllll l G-Class SumiBoron (CBN, One-Use Multi-Corner Type) Shape

ISO Cat. No.

Break Master - FV, LV

CBN with chipbreaker

with 2 CBN cutting edges

(Wiper Type)

LF - Type Sharp cutting edge

Uncoated

CBN

CCGT 060204 N-FV NU2 0,4

CCGT 09T304 N-FV NU2 0,4 CCGT 09T308 N-FV NU2 0,8

l l

CCGT 09T304 N-LV NU2 0,4 CCGT 09T308 N-LV NU2 0,8

l l

K PM

CCGW 060204 NU2 CCGW 060208 NU2

0,4 0,8

CCGW 09T304 NU2 CCGW 09T308 NU2

0,4 0,8

l l p l l l l

CCGW 09T304 NU-WG2 CCGW 09T308 NU-WG2

0,4 0,8

l l

CCGW 09T304 NU-WH2 CCGW 09T308 NU-WH2

0,4 0,8

l l

CCGW 09T304 LF-NU2 CCGW 09T308 LF-NU2

0,4 0,8

l l

CCGW 09T304 HS-NU2 CCGW 09T308 HS-NU2

0,4 0,8

l l

l l p p l p p l

l l

with 2 CBN cutting edges

l = Euro stock = Stock item in Japan

s = To be replaced by new item q = Delivery on request

Uncoated PCD

Sumiboron / SumiDia Inserts

HS - Type Strong cutting edge

BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BN1000 BN2000 BNX10 BNX20 BNX25 BN250 BN300 BN350 BN700 BN7000 BN7500 BNS800 NCB100 Binderess CBN DA90 DA150 DA1000 NPD10 Binderess Sumidia

Coated

☞ L4, L5 Edge Specification of SUMIBORON Inserts

SUMIBORON / SUMIDIA

CC – – Type 7° pos. Inserts

Indexable Inserts

Relief 80° Diamond Type With7°Insert Hole H Hardened Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy PM Sintered Component

Dimensions (mm) CC– – 0602-09T3-1204--

Uncoated

CCGW llllll

IC 6,35 9,525 12,7

ISO Cat. No. CCGW 09T304 CCGW 09T308

S 2,38 3,97 4,76

D1 2,8 4,4 5,5

Carbide/Hard Brittle Material

Uncoated

Uncoated PCD

BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BN1000 BN2000 BNX10 BNX20 BNX25 BN250 BN300 BN350 BN700 BN7000 BN7500 BNS800 NCB100 Binderess CBN DA90 DA150 DA1000 NPD10 Binderess Sumidia

Coated

l G-Class SumiBoron (CBN, Regrindable Type) Shape

L 6,45 9,7 12,9

CBN

0,4 0,8

K PM

l l

l G-Class SumiBoron (CBN, One-Use Type) CCGW 060204 NS CCGW 060208 NS

0,4 0,8

l l

CCGW 09T304 NS CCGW 09T308 NS

0,4 0,8

l l

CCGW 060202 NU CCGW 060204 NU CCGW 060208 NU

0,2 0,4 0,8

l l l l p l l l

p l p p l p l p p l

CCGW 09T302 NU CCGW 09T304 NU CCGW 09T308 NU

0,2 0,4 0,8

l p l l l l p l

p p l p l p p l p l

CCGW 120408 NU

0,8

p l

Sumiboron / SumiDia Inserts

l = Euro stock = Stock item in Japan

s = To be replaced by new item q = Delivery on request

☞ L4, L5 Edge Specification of SUMIBORON Inserts

SUMIBORON / SUMIDIA

CC – – Type 7° pos. Inserts

Indexable Inserts Relief 80° Diamond Type With7°Insert Hole

H Hardened Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy PM Sintered Component

Dimensions (mm) CC– – 0602-09T3--

Uncoated

L 6,45 9,7

IC 6,35 9,525

S 2,38 3,97

D1 2,8 4,4

Carbide/Hard Brittle Material

CCMT / CCMW llllll l M-Class SumiDia (PCD, Regrindable Type) Shape

ISO Cat. No.

Uncoated

Uncoated PCD

BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BN1000 BN2000 BNX10 BNX20 BNX25 BN250 BN300 BN350 BN700 BN7000 BN7500 BNS800 NCB100 Binderess CBN DA90 DA150 DA1000 NPD10 Binderess Sumidia

Coated

CBN

K PM

CCMT 060202 CCMT 060204

0,2 0,4

l l

CCMT 09T302

0,2

l M-Class SumiDia (PCD, NF Type) CCMT 060201 NF CCMT 060202 NF CCMT 060204 NF

0,1 0,2 0,4

l l l

CCMT 09T301 NF CCMT 09T302 NF CCMT 09T304 NF CCMT 09T308 NF

0,1 0,2 0,4 0,8

l l l l

l M-Class SumiDia (PCD, One-Use ”Break Master” Type) Break Master - DM

Break Master - DM

Break Master - LD

80°

7°

80°

Break Master - GD

7°

CCMT 060202 L-DM NU CCMT 060204 L-DM NU

0,2 0,4

CCMT 09T302 L-DM NU CCMT 09T304 L-DM NU

0,2 0,4

CCMT 060202 R-DM NU CCMT 060204 R-DM NU

0,2 0,4

m m

CCMT 09T302 R-DM NU CCMT 09T304 R-DM NU

0,2 0,4

CCMT 060202 N-LD NF CCMT 060204 N-LD NF

0,2 0,4

m m

CCMT 09T302 N-LD NF CCMT 09T304 N-LD NF CCMT 09T308 N-LD NF

0,2 0,4 0,8

m m m

CCMT 060202 N-GD NF CCMT 060204 N-GD NF

0,2 0,4

m m

CCMT 09T302 N-GD NF CCMT 09T304 N-GD NF CCMT 09T308 N-GD NF

0,2 0,4 0,8

m m m

Sumiboron / SumiDia Inserts

l M-Class SumiDia (PCD, Binderless)

l = Euro stock = Stock item in Japan

CCMW 03X102 RH CCMW 03X104 RH

0,2 0,4

m m

CCMW 04X102 RH CCMW 04X104 RH

0,2 0,4

m m

CCMW 060202 RH CCMW 060204 RH

0,2 0,4

m m

CCMW 09T302 RH CCMW 09T304 RH CCMW 09T308 RH

0,2 0,4 0,8

m m m

s = To be replaced by new item q = Delivery on request

☞ L4, L5 Edge Specification of SUMIBORON Inserts

SUMIBORON / SUMIDIA

CN– – Type neg. Inserts

Indexable Inserts

Relief 80° Diamond Type With0°Insert Hole H Hardened Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy PM Sintered Component

Dimensions (mm)

Coated

CN– –

1204--

12,9

12,7

4,76

5,16

Carbide/Hard Brittle Material

CNGA / CNGG llllll l G-Class SumiBoron (CBN, One-Use Multi-Corner Type) Shape

ISO Cat. No.

with 4 CBN cutting edges

Standard Normal cut geometry (Wiper Type)

LE - Type Low cutting force

LT - Type Sharp cutting edge

LS - Type Low cutting force

ES - Type Crater wear stability

HS - Type Strong cutting edge

Uncoated

Uncoated PCD

CBN

CNGA 120402 NC4 CNGA 120404 NC4 CNGA 120408 NC4 CNGA 120412 NC4

0,2 m m 0,4 l l l l l l m 0,8 l l l l l l m 1,2 l l l l l l m

CNGA 120404 NC-W4 CNGA 120408 NC-W4 CNGA 120412 NC-W4

0,4 0,8 1,2

CNGA 120404 NC-WG4 CNGA 120408 NC-WG4 CNGA 120412 NC-WG4

0,4 l l 0,8 l l 1,2 l l

l l l l l l

CNGA 120404 NC-WH4 CNGA 120408 NC-WH4 CNGA 120412 NC-WH4

0,4 m l 0,8 l l 1,2 l l

l l l l l l

CNGA 120404 LE-NC2 CNGA 120408 LE-NC2 CNGA 120412 LE-NC2

0,4 l 0,8 l 1,2 m

CNGA 120402 LT-NC2 CNGA 120404 LT-NC2 CNGA 120408 LT-NC2 CNGA 120412 LT-NC2

0,,2 0,4 0,8 1,2

CNGA 120404 LS-NC2 CNGA 120408 LS-NC2 CNGA 120412 LS-NC2

0,4 0,8 1,2

CNGA 120404 ES-NC4 CNGA 120408 ES-NC4 CNGA 120412 ES-NC4

0,4 0,8 1,2

CNGA 120404 HS-NC2 CNGA 120408 HS-NC2 CNGA 120412 HS-NC2

0,4 l l 0,8 l l 1,2 l l

p p p p p

K PM

with 2 CBN cutting edges m

l l l

with 2 CBN cutting edges

l l lm l l lm l l lm

with 2 CBN cutting edges

l l l

with 4 CBN cutting edges

with 2 CBN cutting edges

with 4 CBN cutting edges

l = Euro stock = Stock item in Japan

l l l l l l l l

CNGG 120404 N-FV NC4 0,4 l l CNGG 120408 N-FV NC4 0,8 l l CNGG 120412 N-FV NC4 1,2 l m

q l q l q l

CNGG 120404 N-LV NC4 0,4 m l CNGG 120408 N-LV NC4 0,8 l l CNGG 120412 N-LV NC4 1,2 l l

q l

CNGG 120408 N-SV NC4 0,8 CNGG 120412 N-SV NC4 1,2

s = To be replaced by new item q = Delivery on request

l l

l l l l

Sumiboron / SumiDia Inserts

Break Master - FV, LV, SV

CBN with chipbreaker

BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BN1000 BN2000 BNX10 BNX20 BNX25 BN250 BN300 BN350 BN700 BN7000 BN7500 BNS800 NCB100 Binderess CBN DA90 DA150 DA1000 NPD10 Binderess Sumidia

Coated

l l

☞ L4, L5 Edge Specification of SUMIBORON Inserts

SUMIBORON / SUMIDIA

CN– – Type neg. Inserts

Indexable Inserts Relief 80° Diamond Type With0°Insert Hole

H Hardened Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy PM Sintered Component

Dimensions (mm)

Uncoated

CN– –

1204--

12,9

12,7

4,76

5,16

Carbide/Hard Brittle Material

CNGA / CNGM llllll

with 2 CBN cutting edges

Uncoated

ISO Cat. No.

RE 0,4 0,8 1,2

l l l

CNGA 120404 NU2 CNGA 120408 NU2 CNGA 120412 NU2

0,4 0,8 1,2

l l l l p l l l p l

CNGA 120404 NU-W2 CNGA 120408 NU-W2

0,4 0,8

p p p p

CNGA 120404 NU-WG2 CNGA 120408 NU-WG2 CNGA 120412 NU-WG2

0,4 0,8 1,2

l l l

CNGA 120404 NU-WH2 CNGA 120408 NU-WH2 CNGA 120412 NU-WH2

0,4 0,8 1,2

l l l

CNGA 120404 LF-NU2 CNGA 120408 LF-NU2

0,4 0,8

m m

CNGA 120408 HS-NU2

0,8

CBN

K PM

p p l m p p l p l l p l m

(Wiper Type)

LF - Type Sharp cutting edge

HS - Type Strong cutting edge

with 2 CBN cutting edges

Break Master - LV

CNGM 120404 N-LV NU2 0,4 CNGM 120408 N-LV NU2 0,8 CNGM 120412 N-LV NU2 1,2

l l l

with 2 CBN cutting edges

Sumiboron / SumiDia Inserts

CBN with chipbreaker

M10

l = Euro stock = Stock item in Japan

Uncoated PCD

CNGA 120404 NS2 CNGA 120408 NS2 CNGA 120412 NS2

l G-Class SumiBoron (CBN, One-Use Multi-Corner Type) Shape

BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BN1000 BN2000 BNX10 BNX20 BNX25 BN250 BN300 BN350 BN700 BN7000 BN7500 BNS800 NCB100 Binderess CBN DA90 DA150 DA1000 NPD10 Binderess Sumidia

Coated

s = To be replaced by new item q = Delivery on request

☞ L4, L5 Edge Specification of SUMIBORON Inserts

SUMIBORON / SUMIDIA

CN– – neg. Type Inserts

80° Diamond Type

Indexable Inserts

0° Relief --H Hardened Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy PM Sintered Component

Dimensions (mm) CN– – L IC S D1 0903-9,7 9,525 3,18 4,4 1204-- 12,9 12,7 4,76 5,16

Uncoated

CNGN / CNGX llllll l G-Class SumiBoron (Solid CBN Type) Shape

ISO Cat. No.

Uncoated

Uncoated PCD

BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BN1000 BN2000 BNX10 BNX20 BNX25 BN250 BN300 BN350 BN700 BN7000 BN7500 BNS800 NCB100 Binderess CBN DA90 DA150 DA1000 NPD10 Binderess Sumidia

Coated

Carbide/Hard Brittle Material

CBN

K PM

CNGN 090308 CNGN 090312

0,8 1,2

l l

CNGN 120412 CNGN 120416

1,2 1,6

m m

l G-Class SumiBoron (Solid CBN, ”Dimple” Type)

CNMA / CNMX llllll

Coated

l M-Class SumiBoron (CBN, Regrindable Type) Shape

ISO Cat. No. CNMA 120404 CNMA 120408 CNMA 120412

RE 0,4 0,8 1,2

Uncoated

BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BN1000 BN2000 BNX10 BNX20 BNX25 BN250 BN300 BN350 BN700 BN7000 BN7500 BNS800 NCB100 Binderess CBN DA90 DA150 DA1000 NPD10 Binderess Sumidia

CNGX 120412 CNGX 120416

CBN

K PM

l l l

p p

PCD

p p

l M-Class SumiBoron (CBN, One-use Type) CNMA 120404 NS CNMA 120408 NS CNMA 120412 NS

0,4 0,8 1,2

CNMA 120404 NU CNMA 120408 NU CNMA 120412 NU

0,4 0,8 1,2

l l p l l l p l l l p l

CNMA 120408 NU-W

0,8

p p

l l l p p l p l p l p l p p l l

(Wiper Type)

l M-Class SumiDia (PCD, NF Type) CNMX 120402 NF CNMX 120404 NF CNMX 120408 NF

0,2 0,4 0,8

l l l

Sumiboron / SumiDia Inserts

l = Euro stock = Stock item in Japan

s = To be replaced by new item q = Delivery on request

☞ L4, L5 Edge Specification of SUMIBORON Inserts

M11

SUMIBORON / SUMIDIA

DC – – Type 7° pos. Inserts

Indexable Inserts Relief 55° Diamond Type With7°Insert Hole

H Hardened Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy PM Sintered Component

Dimensions (mm) DC– – 0702-11T3--

Coated

L 7,75 11,6

IC 6,35 9,525

S 2,38 3,97

D1 2,8 4,4

Carbide/Hard Brittle Material

DCGT / DCGW llllll l G-Class SumiBoron (CBN, One-Use Multi-Corner Type) Shape

ISO Cat. No.

Break Master - FV, LV

CBN with chipbreaker

with 2 CBN cutting edges

Standard Normal cut geometry

(Wiper Type)

LE - Type Low cutting force

Sumiboron / SumiDia Inserts

LT - Type Sharp cutting edge

LS - Type Low cutting force

HS - Type Strong cutting edge

M12

with 2 CBN cutting edges

Uncoated

DCGT 070204 N-FV NC2 0,4 l l

l l

DCGT 11T304 N-FV NC2 0,4 l l DCGT 11T308 N-FV NC2 0,8 m l

l l l

DCGT 11T304 N-LV NC2 0,4 l l DCGT 11T308 N-LV NC2 0,8 l l

q l

K PM

l l

DCGW 070202 NC2 DCGW 070204 NC2 DCGW 070208 NC2

0,2 l l l l l l 0,4 l l l l l l 0,8 m l l l

DCGW 11T302 NC2 DCGW 11T304 NC2 DCGW 11T308 NC2

0,2 l l l l l 0,4 l l l l l l l 0,8 l l l l l l l

DCGW 11T304 NC-WG2 DCGW 11T308 NC-WG2

0,4 l l 0,8 l l

l l l l

DCGW 11T304 NC-WH2 DCGW 11T308 NC-WH2

0,4 l m 0,8 l l

l l l l

DCGW 11T302 LE-NC2 DCGW 11T304 LE-NC2 DCGW 11T308 LE-NC2

0,2 m 0,4 l 0,8 l

DCGW 070202 LT-NC2 DCGW 070204 LT-NC2

0,2 0,4

l l

DCGW 11T302 LT-NC2 DCGW 11T304 LT-NC2 DCGW 11T308 LT-NC2

0,2 0,4 0,8

l l l

DCGW 070202 LS-NC2 DCGW 070204 LS-NC2

0,2 0,4

l l l l l l

DCGW 11T304 LS-NC2 DCGW 11T308 LS-NC2

0,4 0,8

l l l l l l l l

DCGW 11T304 HS-NC2 DCGW 11T308 HS-NC2

0,4 0,8

l l

CBN

l l l l

with 2 CBN cutting edges

l = Euro stock = Stock item in Japan

s = To be replaced by new item q = Delivery on request

Uncoated PCD

BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BN1000 BN2000 BNX10 BNX20 BNX25 BN250 BN300 BN350 BN700 BN7000 BN7500 BNS800 NCB100 Binderess CBN DA90 DA150 DA1000 NPD10 Binderess Sumidia

Coated

☞ L4, L5 Edge Specification of SUMIBORON Inserts

SUMIBORON / SUMIDIA

DC – – Type 7° pos. Inserts

Indexable Inserts

Relief 55° Diamond Type With7°Insert Hole H Hardened Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy PM Sintered Component

Dimensions (mm) DC– – 0702-11T3--

Uncoated

L 7,75 11,6

IC 6,35 9,525

S 2,38 3,97

D1 2,8 4,4

Carbide/Hard Brittle Material

DCGT / DCGW llllll l G-Class SumiBoron (CBN, One-Use Multi-Corner Type) Shape

ISO Cat. No.

Break Master - FV, LV

CBN with chipbreaker

with 2 CBN cutting edges

(Wiper Type)

LF - Type Sharp cutting edge

HS - Type Strong cutting edge

with 2 CBN cutting edges

Uncoated

Uncoated PCD

BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BN1000 BN2000 BNX10 BNX20 BNX25 BN250 BN300 BN350 BN700 BN7000 BN7500 BNS800 NCB100 Binderess CBN DA90 DA150 DA1000 NPD10 Binderess Sumidia

Coated

CBN

K PM

DCGT 070204 N-FV NU2 0,4

DCGT 11T304 N-FV NU2 DCGT 11T308 N-FV NU2

0,4 0,8

l l

DCGT 11T304 N-LV NU2 DCGT 11T308 N-LV NU2

0,4 0,8

l l

DCGW 070202 NU2 DCGW 070204 NU2 DCGW 070208 NU2

0,2 0,4 0,8

l l l p l l l

p p l p

DCGW 11T302 NU2 DCGW 11T304 NU2 DCGW 11T308 NU2

0,2 0,4 0,8

l l l l l p l

p p l l l p p l p l l

DCGW 11T304 NU-WG2 DCGW 11T308 NU-WG2

0,4 0,8

l l

DCGW 11T304 NU-WH2 DCGW 11T308 NU-WH2

0,4 0,8

l l

DCGW 070204 LF-NU2 DCGW 070208 LF-NU2

0,4 0,8

l l

DCGW 11T304 LF-NU2 DCGW 11T308 LF-NU2

0,4 0,8

l l

DCGW 070204 HS-NU2 DCGW 070208 HS-NU2

0,4 0,8

l l

DCGW 11T304 HS-NU2 DCGW 11T308 HS-NU2

0,4 0,8

l l l

l G-Class SumiBoron (CBN, One-Use Type) 0,4 0,8

DCGW 070202 NU DCGW 070204 NU DCGW 070208 NU

0,2 0,4 0,8

llp l llp l llp l

p l p l p p l p l p p l

DCGW 11T302 NU DCGW 11T304 NU DCGW 11T308 NU

0,2 0,4 0,8

llp l llp l llp l

p p l p l l p l p l l

s = To be replaced by new item q = Delivery on request

l l

☞ L4, L5 Edge Specification of SUMIBORON Inserts

Sumiboron / SumiDia Inserts

l = Euro stock = Stock item in Japan

DCGW 11T304 NS DCGW 11T308 NS

M13

SUMIBORON / SUMIDIA

DC – – Type 7° pos. Inserts

Indexable Inserts Relief 55° Diamond Type With7°Insert Hole

H Hardened Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy PM Sintered Component

Dimensions (mm) DC– – 0702-11T3--

Uncoated

L 7,75 11,6

IC 6,35 9,525

S 2,38 3,97

D1 2,8 4,4

Carbide/Hard Brittle Material

DCMT / DCMW llllll l M-Class SumiDia (PCD, Regrindable Type) Shape

ISO Cat. No.

Uncoated

Uncoated PCD

BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BN1000 BN2000 BNX10 BNX20 BNX25 BN250 BN300 BN350 BN700 BN7000 BN7500 BNS800 NCB100 Binderess CBN DA90 DA150 DA1000 NPD10 Binderess Sumidia

Coated

CBN

K PM

DCMT 070202 DCMT 070204

0,2 0,4

l l

DCMT 11T302 DCMT 11T304 DCMT 11T308

0,2 0,4 0,8

l l l

l M-Class SumiDia (PCD, NF Type) DCMT 070201 NF DCMT 070202 NF DCMT 070204 NF DCMT 070208 NF

0,1 0,2 0,4 0,8

l l l l

DCMT 11T301 NF DCMT 11T302 NF DCMT 11T304 NF DCMT 11T308 NF

0,1 0,2 0,4 0,8

l l l l

l M-Class SumiDIA (PCD, One-Use ”Break Master” Type) Break Master - DM

Break Master - DM

55°

Break Master - LD

7°

55°

Break Master - GD

Sumiboron / SumiDia Inserts

7°

DCMT 070202 L-DM NU DCMT 070204 L-DM NU

0,2 0,4

m m

DCMT 11T302 L-DM NU DCMT 11T304 L-DM NU

0,2 0,4

DCMT 070202 R-DM NU DCMT 070204 R-DM NU

0,2 0,4

DCMT 11T302 R-DM NU DCMT 11T304 R-DM NU

0,2 0,4

l l

DCMT 070202 N-LD NF DCMT 070204 N-LD NF

0,2 0,4

m m

DCMT 11T302 N-LD NF DCMT 11T304 N-LD NF DCMT 11T308 N-LD NF

0,2 0,4 0,8

m m m

DCMT 070202 N-GD NF DCMT 070204 N-GD NF

0,2 0,4

m m

DCMT 11T302 N-GD NF DCMT 11T304 N-GD NF DCMT 11T308 N-GD NF

0,2 0,4 0,8

m m m

l M-Class SumiDia (PCD, Binderless)

M14

l = Euro stock = Stock item in Japan

DCMW 070202 RH DCMW 070204 RH

0,2 0,4

m m

DCMW 11T302 RH DCMW 11T304 RH DCMW 11T308 RH

0,2 0,4 0,8

m m m

s = To be replaced by new item q = Delivery on request

☞ L4, L5 Edge Specification of SUMIBORON Inserts

SUMIBORON / SUMIDIA

DN– – Type neg. Inserts

Indexable Inserts

Relief 55° Diamond Type With0°Insert Hole H Hardened Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy PM Sintered Component

Dimensions (mm) DN– – 1104-1504-1506--

Coated

DNGA llllll

Standard Normal cut geometry

(Wiper Type)

Carbide/Hard Brittle Material

Uncoated

Uncoated PCD

CBN

DNGA 110404 NC2 DNGA 110408 NC2 DNGA 110412 NC2

0,4 m l 0,8 m l 1,2 m m

DNGA 150402 NC4 DNGA 150404 NC4 DNGA 150408 NC4 DNGA 150412 NC4

0,2 m m 0,4 m m 0,8 m m 1,2 m m

DNGA 150604 NC4 DNGA 150608 NC4 DNGA 150612 NC4

0,4 l l l l l l l 0,8 l l l l l l l 1,2 l l l l l l

DNGA 150404 NC-WG4 DNGA 150408 NC-WG4

0,4 0,8

m m m m

DNGA 150604 NC-WG4 DNGA 150608 NC-WG4 DNGA 150612 NC-WG4

0,4 l l 0,8 l l 1,2 l l

l l l l l l

DNGA 150404 NC-WH4 DNGA 150408 NC-WH4

0,4 0,8

m m m m

DNGA 150604 NC-WH4 DNGA 150608 NC-WH4 DNGA 150612 NC-WH4

0,4 l l 0,8 l l 1,2 l l

q l q l q l

DNGA 150404 LE-NC2 DNGA 150408 LE-NC2 DNGA 150412 LE-NC2

0,4 m 0,8 m 1,2 m

DNGA 150604 LE-NC2 DNGA 150608 LE-NC2 DNGA 150612 LE-NC2

0,4 l 0,8 l 1,2 l

DNGA 150402 LT-NC2 DNGA 150404 LT-NC2 DNGA 150408 LT-NC2 DNGA 150412 LT-NC2

0,2 0,4 0,8 1,2

m m m m

DNGA 150604 LT-NC2 DNGA 150608 LT-NC2 DNGA 150612 LT-NC2

0,4 0,8 1,2

l l l

DNGA 150404 LS-NC2 DNGA 150408 LS-NC2 DNGA 150412 LS-NC2

0,4 0,8 1,2

m m m

DNGA 150604 LS-NC2 DNGA 150608 LS-NC2 DNGA 150612 LS-NC2

0,4 0,8 1,2

q l l l q l l l q l l l

K PM

with 2 CBN cutting edges

l = Euro stock = Stock item in Japan

s = To be replaced by new item q = Delivery on request

☞ L4, L5 Edge Specification of SUMIBORON Inserts

Sumiboron / SumiDia Inserts

LS - Type Low cutting force

D1 3,81 5,16 5,16

with 2 CBN cutting edges

Standard Normal cut geometry

LT - Type Sharp cutting edge

S 4,76 4,76 6,35

BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BN1000 BN2000 BNX10 BNX20 BNX25 BN250 BN300 BN350 BN700 BN7000 BN7500 BNS800 NCB100 Binderess CBN DA90 DA150 DA1000 NPD10 Binderess Sumidia

ISO Cat. No.

with 4 CBN cutting edges

LE - Type Low cutting force

IC 9,525 12,7 12,7

Coated

l G-Class SumiBoron (CBN, One-Use Multi-Corner Type) Shape

L 11,6 15,5 15,5

M15

SUMIBORON / SUMIDIA

DN– – Type neg. Inserts

Indexable Inserts Relief 55° Diamond Type With0°Insert Hole

H Hardened Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy PM Sintered Component

Dimensions (mm) DN– – L IC S D1 1504-- 15,5 12,7 4,76 5,16 1506-- 15,5 12,7 6,35 5,16

Coated

DNGA / DNGG llllll

Uncoated

ISO Cat. No.

DNGA 150604 ES-NC2 DNGA 150608 ES-NC2 DNGA 150612 ES-NC2

0,4 0,8 1,2

l l l

DNGA 150404 ES-NC4 DNGA 150408 ES-NC4 DNGA 150412 ES-NC4

0,4 0,8 1,2

m m m

DNGA 150604 HS-NC2 DNGA 150608 HS-NC2 DNGA 150612 HS-NC2

0,4 l l 0,8 l l 1,2 l l

DNGA 150412 HS-NC4

1,2

CBN

K PM

with 2 CBN cutting edges ES - Type Crater wear stability with 4 CBN cutting edges

l l l l l l l l l

with 2 CBN cutting edges m

HS - Type Strong cutting edge with 4 CBN cutting edges

Break Master - FV, LV, SV

CBN with chipbreaker

with 4 CBN cutting edges

DNGG 150404 N-FV NC4 0,4 m m DNGG 150408 N-FV NC4 0,8 m m DNGG 150412 N-FV NC4 1,2 m m

m m m m m m

DNGG 150604 N-FV NC4 0,4 l l DNGG 150608 N-FV NC4 0,8 l l DNGG 150612 N-FV NC4 1,2 l l

q l q l q l

DNGG 150404 N-LV NC4 0,4 m m DNGG 150408 N-LV NC4 0,8 m m DNGG 150412 N-LV NC4 1,2 m m

m m m m m m

DNGG 150604 N-LV NC4 0,4 l l DNGG 150608 N-LV NC4 0,8 l l DNGG 150612 N-LV NC4 1,2 l l

l l l l q l

DNGG 150408 N-SV NC4 0,8 m m DNGG 150412 N-SV NC4 1,2 m m l l

l l

Sumiboron / SumiDia Inserts

DNGG 150608 N-SV NC4 0,8 DNGG 150612 N-SV NC4 1,2

M16

l = Euro stock = Stock item in Japan

s = To be replaced by new item q = Delivery on request

Uncoated PCD

BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BN1000 BN2000 BNX10 BNX20 BNX25 BN250 BN300 BN350 BN700 BN7000 BN7500 BNS800 NCB100 Binderess CBN DA90 DA150 DA1000 NPD10 Binderess Sumidia

l G-Class SumiBoron (CBN, One-Use Multi-Corner Type) Shape

Coated

Carbide/Hard Brittle Material

☞ L4, L5 Edge Specification of SUMIBORON Inserts

SUMIBORON / SUMIDIA

DN– – Type neg. Inserts

Indexable Inserts

Relief 55° Diamond Type With0°Insert Hole H Hardened Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy PM Sintered Component

Dimensions (mm) DN– – L IC S D1 1504-- 15,5 12,7 4,76 5,16 1506-- 15,5 12,7 6,35 5,16

Uncoated

DNGA / DNGM llllll l G-Class SumiBoron (CBN, One-Use Multi-Corner Type) Shape

with 2 CBN cutting edges

(Wiper Type)

Break Master - LV

Uncoated

Uncoated PCD

BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BN1000 BN2000 BNX10 BNX20 BNX25 BN250 BN300 BN350 BN700 BN7000 BN7500 BNS800 NCB100 Binderess CBN DA90 DA150 DA1000 NPD10 Binderess Sumidia

Coated

Carbide/Hard Brittle Material

CBN

ISO Cat. No.

DNGA 150604 NU2 DNGA 150608 NU2 DNGA 150612 NU2

0,4 0,8 1,2

l l l l p l l

DNGA 150404 NU-WG2 DNGA 150408 NU-WG2

0,4 0,8

m m

DNGA 150604 NU-WG2 DNGA 150608 NU-WG2 DNGA 150612 NU-WG2

0,4 0,8 1,2

m m

DNGA 150404 NU-WH2 DNGA 150408 NU-WH2

0,4 0,8

m m

DNGA 150604 NU-WH2 DNGA 150608 NU-WH2 DNGA 150612 NU-WH2

0,4 0,8 1,2

m m

DNGM 150404 N-LV NU2 0,4 DNGM 150408 N-LV NU2 0,8 DNGM 150412 N-LV NU2 1,2

m m m

DNGM 150604 N-LV NU2 0,4 DNGM 150608 N-LV NU2 0,8 DNGM 150612 N-LV NU2 1,2

l l l

K PM

p p l p l

Sumiboron / SumiDia Inserts

l = Euro stock = Stock item in Japan

s = To be replaced by new item q = Delivery on request

☞ L4, L5 Edge Specification of SUMIBORON Inserts

M17

SUMIBORON / SUMIDIA

DN--, RN– – neg. Type and SC– – Type 7° pos. Inserts

Indexable Inserts Relief 55° Diamond Type With0°Insert Hole

H Hardened Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy PM Sintered Component

Dimensions (mm)

Coated / Uncoated

DN– –

1506--

15,5

12,7

6,35

5,16

Carbide/Hard Brittle Material

DNMA llllll

l M-Class SumiBoron (CBN, Regrindable Type) Shape

ISO Cat. No. DNMA 150604 DNMA 150608 DNMA 150612

Uncoated

Uncoated PCD

BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BN1000 BN2000 BNX10 BNX20 BNX25 BN250 BN300 BN350 BN700 BN7000 BN7500 BNS800 NCB100 Binderess CBN DA90 DA150 DA1000 NPD10 Binderess Sumidia

Coated

CBN

0,4 0,8 1,2

K PM

l l l

p p p

M-Class SumiBoron (CBN, One-Use Type) DNMA 150604 NS DNMA 150608 NS

0,4 0,8

DNMA 150604 NU DNMA 150608 NU DNMA 150612 NU

0,4 0,8 1,2

l l l l l l p l p l

p p l p l p p l p l

M-Class SumiDia (PCD, Binderless) DNMA 150408 RH DNMA 150412 RH

Round Type

0,8 1,2

0° Relief Without Insert Hole

RNGN llllll

L 9,525 12,7 12,7

IC 9,525 12,7 12,7

ISO Cat. No. RNGN 090300 RNGN 120300 RNGN 120400

S 3,18 3,18 4,76

D1 – – –

Carbide/Hard Brittle Material

Uncoated

– – –

CBN

K PM

l l l

Solid CBN

l G-Class SumiBoron (CBN, Full Top Type) RNGN 090300 B

M18

l = Euro stock = Stock item in Japan

s = To be replaced by new item q = Delivery on request

–

Uncoated PCD

BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BN1000 BN2000 BNX10 BNX20 BNX25 BN250 BN300 BN350 BN700 BN7000 BN7500 BNS800 NCB100 Binderess CBN DA90 DA150 DA1000 NPD10 Binderess Sumidia

Coated

l G-Class SumiBoron (Solid CBN Type) Shape

H Hardened Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy PM Sintered Component

Dimensions (mm) RN– – 0903-1203-1204--

Coated / Uncoated

Sumiboron / SumiDia Inserts

m m

l l

☞ L4, L5 Edge Specification of SUMIBORON Inserts

SUMIBORON / SUMIDIA

SN– – Type neg. Inserts

Square Type

Indexable Inserts

0° Relief With Insert Hole H Hardened Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy PM Sintered Component

Dimensions (mm) SN– – L 09T3-- 9,525 1204-- 12,7

Coated / Uncoated

IC 9,525 12,7

S 3,97 4,76

D1 4,4 5,16

Carbide/Hard Brittle Material

SCGW / SNGA llllll ISO Cat. No.

SCGW 09T304 NU SCGW 09T308 NU

0,4 0,8

Uncoated

Uncoated PCD

BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BN1000 BN2000 BNX10 BNX20 BNX25 BN250 BN300 BN350 BN700 BN7000 BN7500 BNS800 NCB100 Binderess CBN DA90 DA150 DA1000 NPD10 Binderess Sumidia

l G-Class SumiBoron (CBN, One-Use Type) Shape

Coated

CBN

K PM

l l

p l

l G-Class SumiBoron (CBN, One-Use Multi-Corner Type)

Standard Normal cut geometry

SNGA 120408 NC4 SNGA 120412 NC4

0,8 1,2

SNGA 120408 HS-NC2 SNGA 120412 HS-NC2

0,8 1,2

l l l l

with 4 CBN cutting edges

HS - Type Strong cutting edge

with 2 CBN cutting edges

SNGA 120408 HS-NC4 SNGA 120412 HS-NC4

HS - Type Strong cutting edge

l l l l

0,8 1,2

q q

with 4 CBN cutting edges

0° Relief Without Insert Hole Uncoated

IC 9,525 12,7

S 3,18 4,76

D1 – –

Carbide/Hard Brittle Material

Coated

SNGN / SNGX llllll

l G-Class SumiBoron (Solid CBN Type) Shape

H Hardened Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy PM Sintered Component

Dimensions (mm) SN– – L 0903-- 9,525 1204-- 12,7

ISO Cat. No.

Uncoated

CBN

K PM

0,8 1,2

SNGN 120412 SNGN 120416

1,2 1,6

m m

1,2 1,6

m m

l G-Class SumiBoron (Solid CBN, ”Dimple” Type)

l = Euro stock = Stock item in Japan

s = To be replaced by new item q = Delivery on request

☞ L4, L5 Edge Specification of SUMIBORON Inserts

Sumiboron / SumiDia Inserts

SNGN 090308 SNGN 090312

SNGX 120412 SNGX 120416

Uncoated PCD

BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BN1000 BN2000 BNX10 BNX20 BNX25 BN250 BN300 BN350 BN700 BN7000 BN7500 BNS800 NCB100 Binderess CBN DA90 DA150 DA1000 NPD10 Binderess Sumidia

Square Type

M19

SUMIBORON / SUMIDIA

SN– – neg. Type and TB– – Type 5° pos. Inserts

Indexable Inserts Square Type

0° Relief With Insert Hole H Hardened Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy PM Sintered Component

Dimensions (mm)

Coated / Uncoated

SN– –

1204--

12,7

4,76

5,16

Carbide/Hard Brittle Material

SNMA llllll l M-Class SumiBoron (CBN, One-Use Type) Shape

ISO Cat. No.

SNMA 120408 NS SNMA 120412 NS

0,8 1,2

SNMA 120408 NU SNMA 120412 NU

0,8 1,2

Uncoated

Uncoated PCD

BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BN1000 BN2000 BNX10 BNX20 BNX25 BN250 BN300 BN350 BN700 BN7000 BN7500 BNS800 NCB100 Binderess CBN DA90 DA150 DA1000 NPD10 Binderess Sumidia

Coated

CBN

K PM

l l l

p p l p p l

l l

l M-Class SumiDia (PCD, Binderless) SNMA 120408 RH SNMA 120412 RH

60° Triangle Type

0,8 1,2

5° Relief

m m

H Hardened Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy PM Sintered Component

Dimensions (mm) TBGN 0601--

TBGW 0601--

TBGN / TBGW llllll TBGN 060102 B TBGN 060104 B

S 1,59

D1 –

6,9

3,97

1,59

2,8

RE 0,2 0,4

Carbide/Hard Brittle Material

Uncoated

Uncoated PCD

BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BN1000 BN2000 BNX10 BNX20 BNX25 BN250 BN300 BN350 BN700 BN7000 BN7500 BNS800 NCB100 Binderess CBN DA90 DA150 DA1000 NPD10 Binderess Sumidia

ISO Cat. No.

IC 3,97

Coated

l G-Class SumiBoron (CBN, Full Top Type) Shape

L 6,9

l l

CBN

l l

K PM

l G-Class SumiDIA (PCD, NF Type) TBGN 060102 NF TBGN 060104 NF

0,2 0,4

l l

0,2 0,4

l l

Sumiboron / SumiDia Inserts

l G-Class SumiDIA (PCD, NF Type)

M20

TBGW 060102 NF TBGW 060104 NF

l = Euro stock = Stock item in Japan

s = To be replaced by new item q = Delivery on request

☞ L4, L5 Edge Specification of SUMIBORON Inserts

SUMIBORON / SUMIDIA

TC – – Type 7° pos. Inserts

Indexable Inserts

Relief 60° Triangle Type With7°Insert Hole H Hardened Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy PM Sintered Component

Dimensions (mm) TC– – 0902-1102-16T3--

Coated / Uncoated

TCGW llllll

L 9,62 11,0 16,5

IC 5,56 6,35 9,525

l G-Class SumiBoron (CBN, One-Use Type) Shape

D1 2,5 2,8 4,3

Carbide/Hard Brittle Material

Uncoated

Uncoated PCD

BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BN1000 BN2000 BNX10 BNX20 BNX25 BN250 BN300 BN350 BN700 BN7000 BN7500 BNS800 NCB100 Binderess CBN DA90 DA150 DA1000 NPD10 Binderess Sumidia

Coated

S 2,38 2,38 3,97

CBN

ISO Cat. No.

TCGW 090204 NC TCGW 090208 NC

0,4 0,8

l l

TCGW 110202 NC TCGW 110204 NC TCGW 110208 NC

0,2 0,4 0,8

l l l

TCGW 16T304 NC3 TCGW 16T308 NC3

0,4 0,8

l l

TCGW 090204 NU TCGW 090208 NU

0,4 0,8

TCGW 110202 NU TCGW 110204 NU TCGW 110208 NU

0,2 0,4 0,8

p l l l l p l p l

TCGW 16T304 NU TCGW 16T308 NU

0,4 0,8

K PM

with 3 CBN cutting edges

l M-Class SumiDia (PCD, NF Type)

p l

p l p l p l p l p l

Uncoated

Uncoated PCD

BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BN1000 BN2000 BNX10 BNX20 BNX25 BN250 BN300 BN350 BN700 BN7000 BN7500 BNS800 NCB100 Binderess CBN DA90 DA150 DA1000 NPD10 Binderess Sumidia

Coated

TCMT llllll Shape

p l p l

CBN

K PM

ISO Cat. No.

TCMT 090202 NF TCMT 090204 NF

0,2 0,4

TCMT 110201 NF TCMT 110202 NF TCMT 110204 NF

0,1 0,2 0,4

l l l

Sumiboron / SumiDia Inserts

l = Euro stock = Stock item in Japan

s = To be replaced by new item q = Delivery on request

☞ L4, L5 Edge Specification of SUMIBORON Inserts

M21

SUMIBORON / SUMIDIA

Indexable Inserts

TN– – Type neg. Inserts

Relief 60° Triangle Type With0°Insert Hole H Hardened Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy PM Sintered Component

Dimensions (mm)

Coated

TN– –

1604--

16,5

9,525

4,76

3,81

Carbide/Hard Brittle Material

TNGA / TNGG

Standard Normal cut geometry

LE - Type Low cutting force

LT - Type Sharp cutting edge

LS - Type Low cutting force

ES - Type Crater wear stability

ISO Cat. No.

Uncoated

CBN

TNGA 160402 NC6 TNGA 160404 NC6 TNGA 160408 NC6 TNGA 160412 NC6

0,2 m m 0,4 l l l l l 0,8 l l l l l l 1,2 l l q l l l

TNGA 160404 LE-NC3 TNGA 160408 LE-NC3 TNGA 160412 LE-NC3

0,4 l 0,8 l 1,2 m

TNGA 160402 LT-NC3 TNGA 160404 LT-NC3 TNGA 160408 LT-NC3 TNGA 160412 LT-NC3

0,2 0,4 0,8 1,2

TNGA 160404 LS-NC3 TNGA 160408 LS-NC3 TNGA 160412 LS-NC3

0,4 0,8 1,2

TNGA 160404 ES-NC6 TNGA 160408 ES-NC6 TNGA 160412 ES-NC6

0,4 0,8 1,2

TNGA 160404 HS-NC3 TNGA 160408 HS-NC3 TNGA 160412 HS-NC3

0,4 l l 0,8 l l 1,2 l l

TNGA 160412 HS-NC6

1,2

K PM

with 6 CBN cutting edges

with 3 CBN cutting edges

m m

l m

lql l l l lm q q l m

with 3 CBN cutting edges

l m

with 6 CBN cutting edges

q l q l l q l l

with 3 CBN cutting edges HS - Type Strong cutting edge

with 6 CBN cutting edges

Sumiboron / SumiDia Inserts

Break Master - FV, LV, SV

M22

CBN with chipbreaker

with 6 CBN cutting edges

l = Euro stock = Stock item in Japan

TNGG 160404 N-FV NC6 0,4 m m TNGG 160408 N-FV NC6 0,8 m m TNGG 160412 N-FV NC6 1,2 m m

q l

TNGG 160404 N-LV NC6 0,4 m l TNGG 160408 N-LV NC6 0,8 m l TNGG 160412 N-LV NC6 1,2 m m

l l l l l l

TNGG 160408 N-SV NC6 0,8 TNGG 160412 N-SV NC6 1,2

s = To be replaced by new item q = Delivery on request

Uncoated PCD

BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BN1000 BN2000 BNX10 BNX20 BNX25 BN250 BN300 BN350 BN700 BN7000 BN7500 BNS800 NCB100 Binderess CBN DA90 DA150 DA1000 NPD10 Binderess Sumidia

l G-Class SumiBoron (CBN, One-Use Multi-Corner Type) Shape

Coated

l l q l

☞ L4, L5 Edge Specification of SUMIBORON Inserts

SUMIBORON / SUMIDIA

TN– – Type neg. Inserts

Indexable Inserts

Relief 60° Triangle Type With7°Insert Hole H Hardened Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy PM Sintered Component

Dimensions (mm)

Uncoated

TN– –

1604--

16,5

9,525

4,76

3,81

Carbide/Hard Brittle Material

TNGA / TNGM

l G-Class SumiBoron (CBN, One-Use Multi-Corner Type) Shape

Uncoated

Uncoated PCD

BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BN1000 BN2000 BNX10 BNX20 BNX25 BN250 BN300 BN350 BN700 BN7000 BN7500 BNS800 NCB100 Binderess CBN DA90 DA150 DA1000 NPD10 Binderess Sumidia

Coated

CBN

K PM

ISO Cat. No.

TNGA 160404 NU3 TNGA 160408 NU3 TNGA 160412 NU3

0,4 0,8 1,2

m m m

TNGA 160404 LF-NU3 TNGA 160408 LF-NU3

0,4 0,8

m m

with 3 CBN cutting edges

LF - Type Sharp cutting edge with 3 CBN cutting edges Break Master - LV

TNGM 160404 N-LV NU3 0,4 TNGM 160408 N-LV NU3 0,8 TNGM 160412 N-LV NU3 1,2

l l l

with 3 CBN cutting edges

Sumiboron / SumiDia Inserts

l = Euro stock = Stock item in Japan

s = To be replaced by new item q = Delivery on request

☞ L4, L5 Edge Specification of SUMIBORON Inserts

M23

SUMIBORON / SUMIDIA

TN– – Type neg. Inserts

Indexable Inserts

TP– – Type 11° pos. Inserts

Relief 60° Triangle Type With0°Insert Hole H Hardened Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy PM Sintered Component

Dimensions (mm)

Uncoated

TN– –

1604--

16,5

9,525

4,76

3,81

Carbide/Hard Brittle Material

TNMA llllll l M-Class SumiBoron (CBN, Regrindable Type) Shape

ISO Cat. No. TNMA 160404 TNMA 160408

Uncoated

Uncoated PCD

BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BN1000 BN2000 BNX10 BNX20 BNX25 BN250 BN300 BN350 BN700 BN7000 BN7500 BNS800 NCB100 Binderess CBN DA90 DA150 DA1000 NPD10 Binderess Sumidia

Coated

CBN

0,4 0,8

0,4 0,8 1,2

l l l l p l p l l

K PM

l M-Class SumiBoron (CBN, One-Use Type) TNMA 160404 NU TNMA 160408 NU TNMA 160412 NU

H Hardened Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy PM Sintered Component

Dimensions (mm) TP– – 1103-1603--

L 11,0 16,5

IC 6,35 9,525

Coated

TPGN llllll

l G-Class SumiBoron (CBN, One-Use Type) Shape

S 3,18 3,18

D1 – –

Carbide/Hard Brittle Material

Uncoated

Uncoated PCD

BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BN1000 BN2000 BNX10 BNX20 BNX25 BN250 BN300 BN350 BN700 BN7000 BN7500 BNS800 NCB100 Binderess CBN DA90 DA150 DA1000 NPD10 Binderess Sumidia

60° Triangle Type

11° Relief Without Insert Hole

p p p l

CBN

K PM

ISO Cat. No.

TPGN 110304 NU TPGN 110308 NU

0,4 0,8

l l

p m p m

TPGN 160304 NU TPGN 160308 NU

0,4 0,8

l l

p m p m

Sumiboron / SumiDia Inserts

l G-Class SumiDia (PCD, NF Type)

M24

l = Euro stock = Stock item in Japan

TPGN 110304 NF TPGN 110308 NF

0,4 0,8

l l

TPGN 160302 NF TPGN 160304 NF TPGN 160308 NF

0,2 0,4 0,8

l l l

s = To be replaced by new item q = Delivery on request

☞ L4, L5 Edge Specification of SUMIBORON Inserts

SUMIBORON / SUMIDIA

TP– – Type 11° pos. Inserts

Indexable Inserts

° Relief 60° Triangle Type With11Insert Hole H Hardened Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy PM Sintered Component

Dimensions (mm) TP– – 0802-0902-1103--

Coated

TPGT / TPGW llllll

CBN with chipbreaker

ISO Cat. No.

LE - Type Low cutting force

LT - Type Sharp cutting edge

LS - Type Low cutting force

D1 2,3 2,5 3,4

Carbide/Hard Brittle Material

Uncoated

Uncoated PCD

TPGT 110304 N-FV NC3 TPGT 110308 N-FV NC3

0,4 m l 0,8 m l

TPGW 080202 NC TPGW 080204 NC

0,2 0,4

l l

TPGW 110304 NC TPGW 110308 NC

0,4 0,8

l l

TPGW 080202 NC3 TPGW 080204 NC3

0,2 m m 0,4 m m

TPGW 090202 NC3 TPGW 090204 NC3

0,2 m m 0,4 m m

TPGW 110302 LE-NC3 TPGW 110304 LE-NC3 TPGW 110308 LE-NC3

0,2 m 0,4 m 0,8 m

TPGW 110302 LT-NC3 TPGW 110304 LT-NC3 TPGW 110308 LT-NC3

0,2 0,4 0,8

TPGW 110304 LS-NC3 TPGW 110308 LS-NC3

0,4 0,8

CBN

K PM

q l q

with 3 CBN cutting edges

Standard Normal cut geometry

Standard Type

S 2,39 2,38 3,18

BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BN1000 BN2000 BNX10 BNX20 BNX25 BN250 BN300 BN350 BN700 BN7000 BN7500 BNS800 NCB100 Binderess CBN DA90 DA150 DA1000 NPD10 Binderess Sumidia

Shape

IC 4,76 5,56 6,35

Coated

l G-Class SumiBoron (CBN, One-Use Type) Break Master - FV

L 8,2 9,62 11,0

with 3 CBN cutting edges

with 3 CBN cutting edges m m m

with 3 CBN cutting edges

m m

with 3 CBN cutting edges

Sumiboron / SumiDia Inserts

l = Euro stock = Stock item in Japan

s = To be replaced by new item q = Delivery on request

☞ L4, L5 Edge Specification of SUMIBORON Inserts

M25

SUMIBORON / SUMIDIA

TP– – Type 11° pos. Inserts

Indexable Inserts ° Relief 60° Triangle Type With11Insert Hole

Dimensions (mm) TP– – L IC 0802-- 8,2 4,76 0902-- 9,62 5,56 1102-11,0 6,35 1103-- 1604-- 16,5 9,525

Uncoated

TPGT / TPGW llllll l G-Class SumiBoron (CBN, One-Use Type) Shape Break Master - FV

CBN with chipbreaker

D1 2,3 2,5 2,8 3,4 4,3

H Hardened Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy PM Sintered Component

Carbide/Hard Brittle Material

Uncoated

Uncoated PCD

BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BN1000 BN2000 BNX10 BNX20 BNX25 BN250 BN300 BN350 BN700 BN7000 BN7500 BNS800 NCB100 Binderess CBN DA90 DA150 DA1000 NPD10 Binderess Sumidia

Coated

S 2,39 2,38 2,38 3,18 4,76

CBN

ISO Cat. No.

TPGT 110304 N-FV NU3 TPGT 110308 N-FV NU3

0,4 0,8

l l

TPGW 080202 NU TPGW 080204 NU

0,2 0,4

l l l l p l

TPGW 110304 NU TPGW 110308 NU

0,4 0,8

l l

K PM

with 3 CBN cutting edges p p

l l

p p l p p l

l l

p p

l G-Class SumiBoron (CBN, Regrindable Type)

TPGW 110304 TPGW 110308

0,4 0,8

l G-Class SumiDia (PCD, NF Type) TPGW 080202 NF TPGW 080204 NF

0,2 0,4

l l

TPGW 110202 NF TPGW 110204 NF TPGW 110208 NF

0,2 0,4 0,8

m m m

TPGW 110302 NF TPGW 110304 NF TPGW 110308 NF

0,2 0,4 0,8

l l l

TPGW 160402 NF TPGW 160404 NF TPGW 160408 NF

0,2 0,4 0,8

Sumiboron / SumiDia Inserts

l l

M26

l = Euro stock = Stock item in Japan

s = To be replaced by new item q = Delivery on request

☞ L4, L5 Edge Specification of SUMIBORON Inserts

SUMIBORON / SUMIDIA

TP– – Type 11° pos. Inserts

Indexable Inserts

° Relief 60° Triangle Type With11Insert Hole

Dimensions (mm) TP– – L IC 0802-- 8,2 4,76 0902-- 9,62 5,56 1102-11,0 6,35 1103-- 1604-- 16,5 9,525

Uncoated

TPMT / TPMW llllll l M-Class SumiDia (PCD, One-Use ”Break Master” Type) Shape Break Master - DM

Break Master - LD r

60°

7°

Break Master - GD r

60°

7°

D1 2,3 2,5 2,8 3,4 4,3

H Hardened Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy PM Sintered Component

Carbide/Hard Brittle Material

Uncoated

Uncoated PCD

BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BN1000 BN2000 BNX10 BNX20 BNX25 BN250 BN300 BN350 BN700 BN7000 BN7500 BNS800 NCB100 Binderess CBN DA90 DA150 DA1000 NPD10 Binderess Sumidia

Coated

S 2,39 2,38 2,38 3,18 4,76

CBN

K PM

ISO Cat. No.

TPMT 080204 L-DM NU

0,4

TPMT 090204 L-DM NU

0,4

TPMT 080202 N-LD NF TPMT 080204 N-LD NF

0,2 0,4

m m

TPMT 090202 N-LD NF TPMT 090204 N-LD NF

0,2 0,4

m m

TPMT 110202 N-LD NF TPMT 110204 N-LD NF

0,2 0,4

m m

TPMT 110302 N-LD NF TPMT 110304 N-LD NF TPMT 110308 N-LD NF

0,2 0,4 0,8

m m m

TPMT 160402 N-LD NF TPMT 160404 N-LD NF TPMT 160408 N-LD NF

0,2 0,4 0,8

m m m

TPMT 080202 N-GD NF TPMT 080204 N-GD NF

0,2 0,4

m m

TPMT 090202 N-GD NF TPMT 090204 N-GD NF

0,2 0,4

m m

TPMT 110202 N-GD NF TPMT 110204 N-GD NF

0,2 0,4

m m

TPMT 110302 N-GD NF TPMT 110304 N-GD NF TPMT 110308 N-GD NF

0,2 0,4 0,8

m m m

TPMT 160402 N-GD NF TPMT 160404 N-GD NF TPMT 160408 N-GD NF

0,2 0,4 0,8

m m m

l M-Class SumiDia (PCD, Binderless) 0,2 0,4

m m

TPMW 110302 RH TPMW 110304 RH TPMW 110308 RH

0,2 0,4 0,8

m m m

TPMW 160402 RH TPMW 160404 RH TPMW 160408 RH

0,2 0,4 0,8

m m m

s = To be replaced by new item q = Delivery on request

☞ L4, L5 Edge Specification of SUMIBORON Inserts

Sumiboron / SumiDia Inserts

l = Euro stock = Stock item in Japan

TPMW 080202 RH TPMW 080204 RH

M27

SUMIBORON / SUMIDIA

VB– – Type 5° pos. Inserts

Indexable Inserts Relief 35° Diamond Type With5°Insert Hole

H Hardened Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy PM Sintered Component

Dimensions (mm) VB– – L IC 1102-11,0 6,35 1103-- 1604-- 16,6 9,525

Coated / Uncoated

VBGW llllll l G-Class SumiBoron (CBN, One-Use Type) Shape

Standard Normal cut geometry

D1 2,8 4,4

Carbide/Hard Brittle Material

Uncoated

CBN

K PM

ISO Cat. No.

VBGW 110202 NC VBGW 110204 NC VBGW 110208 NC

0,2 0,4 0,8

VBGW 110202 NU VBGW 110204 NU VBGW 110208 NU

0,2 0,4 0,8

VBGW 160402 NU VBGW 160404 NU VBGW 160408 NU

0,2 0,4 0,8

l l l p l l l p l

p p l p l p p l p l

l lp l l l p l

p p

l l l

l l l l l l

l G-Class SumiBoron (CBN, One-Use Multi-Corner Type)

Standard Normal cut geometry

with 2 CBN cutting edges

VBGW 110204 NC2

0,4

VBGW 160404 NC2 VBGW 160408 NC2 VBGW 160412 NC2

0,4 l l l l l l l 0,8 l l l l l l l 1,2 l

VBGW 160402 LE-NC2 VBGW 160404 LE-NC2 VBGW 160408 LE-NC2

0,2 l 0,4 l 0,8 l

VBGW 110302 LT-NC2 VBGW 110304 LT-NC2

0,2 0,4

VBGW 160402 LT-NC2 VBGW 160404 LT-NC2 VBGW 160408 LT-NC2

0,2 0,4 0,8

VBGW 160404 LS-NC2 VBGW 160408 LS-NC2

0,4 0,8

VBGW 160404 HS-NC2 VBGW 160408 HS-NC2

0,4 0,8

VBGW 160404 NU2 VBGW 160408 NU2

0,4 0,8

LE - Type Low cutting force

LT - Type Sharp cutting edge

Sumiboron / SumiDia Inserts

LS - Type Low cutting force

HS - Type Strong cutting edge

l l l l l l l l

with 2 CBN cutting edges

l l

l l l

with 2 CBN cutting edges

M28

l = Euro stock = Stock item in Japan

s = To be replaced by new item q = Delivery on request

Uncoated PCD

BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BN1000 BN2000 BNX10 BNX20 BNX25 BN250 BN300 BN350 BN700 BN7000 BN7500 BNS800 NCB100 Binderess CBN DA90 DA150 DA1000 NPD10 Binderess Sumidia

Coated

S 2,38 3,18 4,76

☞ L4, L5 Edge Specification of SUMIBORON Inserts

SUMIBORON / SUMIDIA

VC– – Type 7° pos. Inserts

Indexable Inserts

Relief 35° Diamond Type With7°Insert Hole H Hardened Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy PM Sintered Component

Dimensions (mm) VC-0802-1103-1604--

Coated / Uncoated

VCMT / VCGW llllll

35° r

7°

IC 4,76 6,35 9,525

S 2,38 3,18 4,76

D1 2,3 2,8 4,4

Carbide/Hard Brittle Material

Uncoated

Uncoated PCD

BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BN1000 BN2000 BNX10 BNX20 BNX25 BN250 BN300 BN350 BN700 BN7000 BN7500 BNS800 NCB100 Binderess CBN DA90 DA150 DA1000 NPD10 Binderess Sumidia

Coated

l M-Class SumiDia (PCD, NF Type) Shape

L 8,3 11,0 16,6

CBN

K PM

ISO Cat. No.

VCMT 110301 NF VCMT 110302 NF VCMT 110304 NF

0,1 0,2 0,4

l l l

VCMT 160404 NF VCMT 160408 NF VCMT 160412 NF

0,4 0,8 1,2

l l l

VCMT 110302 N-LD NF VCMT 110304 N-LD NF

0,2 0,4

m m

VCMT 160404 N-LD NF VCMT 160408 N-LD NF VCMT 160412 N-LD NF

0,4 0,8 1,2

m m m

VCMT 110302 N-GD NF VCMT 110304 N-GD NF

0,2 0,4

m m

VCMT 160404 N-GD NF VCMT 160408 N-GD NF VCMT 160412 N-GD NF

0,4 0,8 1,2

m m m

35° r

7°

l M-Class SumiDia (PCD, Binderless) VCMW 080201 RH VCMW 080202 RH VCMW 080204 RH

0,1 0,2 0,4

m m m

VCMW 110302 RH VCMW 110304 RH

0,2 0,4

m m

VCMW 160402 RH VCMW 160404 RH VCMW 160408 RH VCMW 160412 RH

0,2 0,4 0,8 1,2

m m m m

VCGW 080202 NC2 VCGW 080204 NC2

l = Euro stock = Stock item in Japan

s = To be replaced by new item q = Delivery on request

0,2 m m 0,4 m m

☞ L4, L5 Edge Specification of SUMIBORON Inserts

Sumiboron / SumiDia Inserts

l G-Class SumiBoron (CBN, One-Use Multi-Corner Type)

M29

SUMIBORON / SUMIDIA

VN_A, VNGG neg. Type Inserts

Indexable Inserts Relief 35° Diamond Type With0°Insert Hole

H Hardened Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy PM Sintered Component

Dimensions (mm)

Coated / Uncoated

VN– –

1604--

16,6

9,525

4,76

3,81

Carbide/Hard Brittle Material

VNGA / VNGG llllll l G-Class SumiBoron (CBN, One-Use Multi-Corner Type) Shape

Uncoated

ISO Cat. No.

VNGA 160404 NU2 VNGA 160408 NU2

0,4 0,8

VNGA 160404 NC2 VNGA 160408 NC2

0,4 0,8

with 4 CBN cutting edges

VNGA 160402 NC4 VNGA 160404 NC4 VNGA 160408 NC4

0,2 m m 0,4 l 0,8 l

0,2 0,4 0,8 1,2

with 2 CBN cutting edges

VNGA 160402 LT-NC2 VNGA 160404 LT-NC2 VNGA 160408 LT-NC2 VNGA 160412 LT-NC2 VNGA 160404 ES-NC4 VNGA 160408 ES-NC4 VNGA 160412 ES-NC4

0,4 0,8 1,2

l l

CBN

l l

K PM

m m

with 2 CBN cutting edges

LT - Type Sharp cutting edge

ES - Type Crater wear stability

l l

l l m

with 4 CBN cutting edges

Break Master - FV, - LV

with 4 CBN cutting edges

VNGG 160404 N-FV NC4 0,4 m m VNGG 160408 N-FV NC4 0,8 m l

q l

VNGG 160404 N-LV NC4 0,4 l m VNGG 160408 N-LV NC4 0,8 m l

l l l l

l l

Sumiboron / SumiDia Inserts

CBN with chipbreaker

M30

l = Euro stock = Stock item in Japan

s = To be replaced by new item q = Delivery on request

Uncoated PCD

BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BN1000 BN2000 BNX10 BNX20 BNX25 BN250 BN300 BN350 BN700 BN7000 BN7500 BNS800 NCB100 Binderess CBN DA90 DA150 DA1000 NPD10 Binderess Sumidia

Coated

☞ L4, L5 Edge Specification of SUMIBORON Inserts

SUMIBORON / SUMIDIA

VN_A neg. Type and VNMX Special Inserts

Indexable Inserts

Relief 35° Diamond Type With0°Insert Hole H Hardened Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy PM Sintered Component

Dimensions (mm)

Uncoated

VN– –

1604--

16,6

9,525

4,76

3,81

Carbide/Hard Brittle Material

VNGM / VNMA llllll l M-Class SumiBoron (CBN, One-Use Multi-Corner Type) Shape

ISO Cat. No.

Uncoated

Uncoated PCD

BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BN1000 BN2000 BNX10 BNX20 BNX25 BN250 BN300 BN350 BN700 BN7000 BN7500 BNS800 NCB100 Binderess CBN DA90 DA150 DA1000 NPD10 Binderess Sumidia

Coated

CBN

K PM

Break Master - LV

VNGM 160404 N-LV NU2 0,4 VNGM 160408 N-LV NU2 0,8 CBN with chipbreaker

l l

with 2 CBN cutting edges

l M-Class SumiBoron (CBN, Regrindable Type) VNMA 160404 VNMA 160408

0,4 0,8

l l

VNMA 160404 NU VNMA 160408 NU

0,4 0,8

l l p l l l p l

VNMA 160408 NS

0,8

p p

l M-Class SumiBoron (CBN, One-Use Type) p p l p p l

l M-Class SumiDia (PCD, Binderless) VNMA 160408 RH VNMA 160412 RH

0,8 1,2

VNMX llllll

VNMX 160404 NF VNMX 160408 NF

0,4 0,8

s = To be replaced by new item q = Delivery on request

Uncoated

Uncoated PCD

CBN

K PM

l l

☞ L4, L5 Edge Specification of SUMIBORON Inserts

Sumiboron / SumiDia Inserts

l = Euro stock = Stock item in Japan

ISO Cat. No.

BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BN1000 BN2000 BNX10 BNX20 BNX25 BN250 BN300 BN350 BN700 BN7000 BN7500 BNS800 NCB100 Binderess CBN DA90 DA150 DA1000 NPD10 Binderess Sumidia

Coated

l M-Class SumiDia (PCD, Regrindable Type) Shape

m m

M31

SUMIBORON / SUMIDIA

WN– – neg. Type and ZN– – Special Inserts

Indexable Inserts 80° Trigon Type

0° Relief With Insert Hole H Hardened Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy PM Sintered Component

Dimensions (mm)

Coated

WN– –

0804--

8,69

12,7

4,76

5,16

Carbide/Hard Brittle Material

WNGA llllll l G-Class SumiBoron (CBN, One-Use Multi-Corner Type) Shape

ISO Cat. No.

with 6 CBN cutting edges

Uncoated

Uncoated PCD

BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BN1000 BN2000 BNX10 BNX20 BNX25 BN250 BN300 BN350 BN700 BN7000 BN7500 BNS800 NCB100 Binderess CBN DA90 DA150 DA1000 NPD10 Binderess Sumidia

Coated

WNGA 080408 LT-NC3

0,8

WNGA 080404 NC6 WNGA 080408 NC6 WNGA 080412 NC 6

0,4 m l 0,8 l 1,2 m l

l l l

WNGA 080408 NC-WG6

0,8 l l

m m

WNGA 080408 NC-WH6

0,8 l l

m m

CBN

K PM

(Wiper Type)

Relief 80° Special Type With7°Insert Hole

H Hardened Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy PM Sintered Component

Dimensions (mm) ZN– –

0401--

–

4,76

1,59

2,3

Coated / Uncoated

Carbide/Hard Brittle Material

ZNEX llllll

l G-Class SumiBoron (CBN, One-Use Type)

Sumiboron / SumiDia Inserts

Shape

M32

l = Euro stock = Stock item in Japan

ISO Cat. No.

ZNEX 040102 NC ZNEX 040104 NC

0,2 0,4

ZNEX 040102 LE-NC ZNEX 040104 LE-NC

0,2 m 0,4 m

ZNEX 040102 LT-NC ZNEX 040104 LT-NC

0,2 0,4

ZNEX 040102 NU ZNEX 040104 NU

0,2 0,4

s = To be replaced by new item q = Delivery on request

Uncoated

CBN

K K PM

N PCD

BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BN1000 BN2000 BNX10 BNX20 BNX25 BN250 BN300 BN350 BN700 BN7000 BN7500 BNS800 DA150 DA1000

Coated

l p p p l p p p

m m

l l l l

l l

p p

☞ L4, L5 Edge Specification of SUMIBORON Inserts

SUMIDIA Binderless

Indexable Inserts SUMIDIA Binderless PCD - Insert Grade NPD10 H K N S PM Dimensions (mm)

Negative Inserts

Shape

l 55° Diamond Type

Square Type 35° Diamond Type

ISO Cat. No.

DNMA 150408 RH 150412 RH RE

H Hole CBN Size

K N S Cutting Nose NPD10 Edge NPD10 Radius K PM Length

BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BN1000 BN2000 BNX10 BNX20 BNX25 BN250 BN300 BN350 BN700 BN7000 BN7500 BNS800 NCB100 Binderess CBN DA90 DA150 DA1000 NPD10 Binderess Sumidia

Application: Hard brittle material

H K Inscribed ThickCircle ness (IC) 12,70

4,76

5,16

0,8 1,2

1,8 1,8

m m

SNMA 120408 RH 120412 RH

12,70

4,76

5,16

0,8 1,2

1,7 1,7

m m

VNMA 160408 RH 160412 RH

9,525

4,76

3,81

0,8 1,2

1,8 1,5

m m

Note: Clearance angle of cutting edge tip can show deviation due to the production process.

Positive Inserts Dimensions (mm) Application: Hard brittle material Rake Angle

80° Diamond Type

7°

55° Diamond Type

Triangular Type

7°

11°

7°

ISO Cat. No.

CCMW 03X102 RH 03X104 RH CCMW 04X102 RH 04X104 RH CCMW 060202 RH 060204 RH CCMW 09T302 RH 09T304 RH 09T308 RH DCMW 070202 RH 070204 RH DCMW 11T302 RH 11T304 RH 11T308 RH TPMW 080202 RH 080204 RH TPMW 110302 RH 110304 RH 110308 RH TPMW 160402 RH 160404 RH 160408 RH VCMW 080201 RH 080202 RH 080204 RH VCMW 110302 RH 110304 RH VCMW 160402 RH 160404 RH 160408 RH 160412 RH

Hole Size

3,50

1,40

1,9

4,30

1,80

2,3

6,35

2,38

2,8

9,525

3,97

4,4

6,35

2,38

2,8

9,525

3,97

4,4

4,76

2,38

2,3

6,35

3,18

3,4

9,525

4,76

4,4

4,76

2,38

2,3

6,35

3,18

2,8

9,525

4,76

4,4

Nose Radius

Cutting Edge Length

NPD10 NPD10

0,2 0,4 0,2 0,4 0,2 0,4 0,2 0,4 0,8 0,2 0,4 0,2 0,4 0,8 0,2 0,4 0,2 0,4 0,8 0,2 0,4 0,8 0,1 0,2 0,4 0,2 0,4 0,2 0,4 0,8 1,2

1,3 1,3 1,7 1,7 1,7 1,7 1,7 1,7 1,6 2,1 2,0 2,1 1,9 1,6 1,2 1,0 1,5 1,3 1,0 2,2 2,0 1,6 2,2 1,9 1,5 2,1 1,7 2,1 1,7 1,8 1,5

m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m

SumiDia Inserts

35° Diamond Type

Shape

Inscribed ThickCircle ness (IC)

Note: Clearance angle of cutting edge tip can show deviation due to the production process.

M33

SUMIBORON / SUMIDIA

Precision Tools

BSME

☞

M36-38 Very small boring bar - brazed type

SEXC

☞

M36-39 CBN boring tool for small diameter boring

BNBB

☞

M40 Small hole boring tools

BNZ

☞

M41 Small hole boring bars

● Solid carbide shank boring bar with brazed CBN tip and inner coolant supply. ● For tiny hole diameter boring in hardened steel.

● Solid carbide shank boring bar with indexable CBN insert and inner coolant supply. ● For small hole diameter boring in hardened steel.

● CBN cutting edge is brazed on to a solid carbide shank.

● Solid carbide boring bars with economical CBN insert.

● Small hole boring for hardened steels.

● Min. boring dia. is ø 2,5 mm.

● Min. boring dia. is ø 4,0 mm.

● Min. boring dia. is ø 3,5 mm.

● Min. boring dia. is ø 7,0 mm.

DABB-C

DABB-N

BNB

☞ M41

Small hole boring bars

● Solid carbide boring bars with economical CBN and PCD insert. ● Min. boring dia. is ø 10,0 mm.

GWB / PSC

☞ M42-43

CBN Grooving System for Hardened Steels

Sumiboron / SumiDia Tools

☞ M44

Threading holders

DABB

☞

M45 Small hole boring tools

● Tangential Inserts – Double clamp holder

● CBN cutting edge for hardened steel

● PCD cutting edge for finishing of small non-ferrous parts

● Groove Widths from 1,5 – 6,0mm

● Adjustable threading after regrinding.

● Min. boring dia. is ø 3,0 mm.

● New CBN grade for interrupted grooving ● ISO-PSC polygon modular grooving system

M34

BNGG

● DABB-C for boring DABB-N for profiling and corner grooving

SUMIBORON / SUMIDIA

Precision Tools

ANX

New

☞

M46-51 High speed cutter for Nonferrous Metal

● Achieves feeds of over vf = 30.000 mm/min ● 6 different edge preparations ● Simple screw-fastening structure enables fine adjustments to be made easily ● Precise applications of coolant to the machining point ● Milling cutter range with diameter from Ø 32-160 mm

BNES

☞

M56 ”Helical Master” SUMIBORON Endmill

● Spiral CBN brazed cutting edge for super finishing hardened steel (HRC 50 – 60) ● Dry machining ● Stable cutting ● High accuracy ● Excellent swarf evacuation

☞

M52 High speed face mill for Aluminium

● Finishing and roughing aluminium alloys and nonferrous materials ● High precision and highspeed machining vc = 5000 m/min ● Alumimum alloy body Run-out less than 10 µm ● Easy assembling

BNBP

☞

M57 ”Mould Finish Master” SUMIBORON Micro Ball Nose Endmills ● High precision machining of hardened steels < HRC 70 with long tool life ● Super tough grade SUMIBORON BN350 prevents chipping of the cutting edge ● R accuracy : ±0,005 mm

SRF

☞

M53 High speed face mill for Aluminium

● Small diameter cutter for small machines ● High speed roughing and finishing with SumiDia DA2200 ● High speed capability of rpm = 20.000 ● Economical PCD insert NF type

NPDRS / NPDB(S)

☞

M58-59 ”Mould Finish Master” SUMIDIA Binderless Endmills

FMU

☞

M54-55 ”BN Finish Mill” for finishing grey cast iron

● High speed machining vc = 1500 m/min ● Excellent surface roughness Rz = 3,2 ● Run-out less than 10 µm ● Easy assembling

DAL / DDL / DML

☞

M60-61 High precision SUMIDIA Drills

● NPDRS - radius endmills ● NPDB(S) - ball nose endmills

● PCD cutting edge is brazed on to a solid carbide shank.

● For finishing of carbide and brittle materials

● From general to high precision drilling of Aluminium alloys

● High precision machining and long tool life

● DML type is suitable for chamfering and stepped drilling

Sumiboron / SumiDia Tools

M35

CBN Small Hole Boring Bar Systems

BSME/SEXC Series Features

Basic System

- New ultra small boring bar with CBN cutting edge - Internal coolant - Easy setting and handling - High accuracy - Carbide body for high rigidity - One sleeve for different diameters

Sleeve

CBN-Insert Boring bar (internal coolant)

2 Types of CBN Small Hole Boring Bar System BSME - CBN Brazed Cutting Edge Type

SEXC - Indexable CBN Insert Type

Min. bore diameter: Ø 2,5 – 5,0 mm

Min. bore diameter: Ø 4,0 – 6,0 mm 2 corner inserts

Unique cutting edge shape with high quality and sharpness

Internal coolant hole (standard)

Clamp screws

Internal coolant hole (standard)

Clamp screws

Sleeve

Location pin

Boring bar

Boring bar Clamp screws

Excellent repeatability of boring bar (deviation within 0,020 mm) Location pin for controlled cutting edge position

High Precision

Sumiboron / SumiDia Tools

Application Range

Recommended Cutting Conditions SEXC Type

BSME Type

>2000 min-1

Low speed may cause chattering and chipping on the cutting edge.

Depth of Cut (ap)

0,01 – 0,15 mm

Excessive depth of cut may cause larger tool deflection resulting in deterioration of bore accuracy.

Feed Rate (f)

0,01 – 0,1 mm/rev

≈

Spindle Speed (n)

2,0

3,0

4,0

5,0

6,0

Bore Diameter (mm)

M36

CBN Small Hole Boring Bar Systems

BSME/SEXC Series Accessories Sleeve Alignment Tool Wrench

Mounting Instruction 1.

Insert alignment tool into the sleeve until you connect with the pin inside. Gently lock the screws to hold.

Locate the sleeve into your tool-holding system. Gently lock the screws to hold.

Clock the flat of the alignment tool into a straight position. After adjustment, equipped boring bar has automatically cutting peak height of zero on the center of tool.

Use pre setting machine to set the diameter of the boring bar.

Application Example BSME

Hardened Alloy Steel Valve Component

SEXC

Indexable Type BSME Comp. CBN tool

1.700

Brazed Type SEXC

1.500

Comp. brazed CBN tool

600 500

1.000

1.500

Output (pcs)

2.000

Hardened alloy steel valve component (automotive component) BSME R50020D2S6 BN2000 vc = 135 m/min f = 0,02 mm/rev ap = 0,10 mm Dry

1.000 0

Work Material: Holder: Insert: Cutting Conditions:

500

1.000

Output (pcs)

Bearing steel small automotive component (60 HRC) E06D2 SEXC R/L03-04P ECXA 030X02LF (BN2000) vc = 50 m/min (4.000 rpm) f = 0,02 mm/rev ap = 0,02 mm Wet

1.500

Sumiboron / SumiDia Tools

Work Material: Tool: Grade: Cutting Conditions:

The SEXC type provides drastically reduced tool costs. Tool life is 1,5 times longer than competitor´s brazed CBN tool.

Ø 4,0

Ø 5,0

The BSME type provides stable machining. Tool life is over 2 times longer than competitor´s CBN tool.

Bearing Steel Small Automotive Component

M37

CBN Small Hole Boring Bar System

BSME Series

BSME-Type with Internal Coolant Fig. 1

Fig. 2 DMIN

DCON

10°

General, Facing

10°

CDX

BSME

DMIN

CDX

Sharp edge (no honing)

Boring Bar Grade

Description

Dimensions (mm)

BN2000 R L

BSME R/L 25020D2S6 BSME R/L 25020D3S6 BSME R/L 25020D4S6 BSME R/L 30020D2S6 BSME R/L 30020D3S6 BSME R/L 30020D4S6 BSME R/L 35020D2S6 BSME R/L 35020D3S6 BSME R/L 35020D4S6 BSME R/L 40020D2S6 BSME R/L 40020D3S6 BSME R/L 40020D4S6 BSME R/L 45020D2S6 BSME R/L 45020D3S6 BSME R/L 45020D4S6 BSME R/L 50020D2S6 BSME R/L 50020D3S6 BSME R/L 50020D4S6

l l

DMIN

2,5

2,0

1,20

3,0

2,5

1,45

3,5

3,0

1,70

4,0

3,5

1,95

4,5

4,0

2,20

5,0

4,5

2,45

CDX

5,3 7,8 10,3 6,3 9,3 12,3 7,3 10,8 14,3 8,3 12,3 16,3 9,3 13,8 18,3 10,3 15,3 20,3

32,0 34,5 37,0 32,8 35,8 38,8 33,5 37,0 40,5 33,9 37,9 41,9 35,0 39,5 44,0 35,8 40,8 45,8

Applicable Sleeve

Fig. DCON

RE 1

6,0

0,2

HBSM6020 2

Adapter Sleeve and Parts ø20

DCB

Alignment Tool LF

Description

Stock

Sumiboron / SumiDia Tools

HBSM6020

M38

Dimensions (mm) DCB

6,0

Sleeve Screw

Wrench

BT0506

TH025

Description

Stock

AFBSM60

Identification Details

BSM

R/L

3 5 0

2 0

Sumitomo CBN Product Special Mini

Solid Carbide Bar with Inner Coolant

R: Right Hand L: Left Hand

Minimum Bore Diameter (Ø 3,5 mm)

Nose Radius of Edge (Ø 0,20 mm)

L/D - Ratio of Working Length

Shank Diameter

l = Euro stock

q = Delivery on request

Recommended Tightening Torque (N·m)

CBN Small Hole Boring Bar System

SEXC Series SEXC-Type with Internal Coolant

DCON

10°

General, Facing

DMIN

SEXC

CDX LF GAMF

Spare Parts

Boring Bar Description E06D2 SEXC R/L 03-04P E06D3 SEXC R/L 03-04P E06D2 SEXC R/L 03-05P E06D3 SEXC R/L 03-05P E06D2 SEXC R/L 03-06P E06D3 SEXC R/L 03-06P

Dimensions (mm)

Stock R

l l l l l l

DMIN

4,0

3,75

1,95

5,0

4,75

2,45

6,0

5,75

2,95

CDX

8 12 10 15 12 18

33,75 37,75 35,25 40,25 36,75 42,75

DCON GAMF

6,0

Insert Screw

Applicable Sleeve

13°

MIB1,6–2,0

12°

HBSM6020 MIB1,6–2,5

11°

MIB1,6–3,0

Wrench

0,2

SDBSM

Adapter Sleeve and Parts ø20

DCB

Alignment Tool LF

Description HBSM6020

Stock

Dimensions (mm)

DCB

Sleeve Screw

6,0

BT0506

Wrench TH025

Description

Stock

AFBSM60

CBN Insert ø3,31

Notes:

RE 7°

Applicable wrench SDBSM is recommended when fastening the insert screw. Please check insert screw occasionally and replace it in time.

1,15

75°

Description ECXA030X02 LE NU2 ECXA030X02 LF NU2

Grade

Nose Radius RE BN2000 BN7000 (mm)

l l

Cutting Edge Preparation sharp + hone sharp

0,2 0,2

Identification Details

0 6 D2

Carbide Bar with Coolant Hole

L/D Ratio of Working Length Shank Diameter (Ø 6 mm)

Insert Shape E = Diamond 75°

Insert Clamp System S = Screw Type

R/L 0 3 - 0 4

C Insert Relief Angle C = 7°

Approch Angle of Main Cutting Edge

Insert Size (Ø IC)

Minimum Bore Diameter (Ø 4,0 mm)

P Standard Content includes Wrench

Sumiboron / SumiDia Tools

R: Right Hand L: Left Hand

M31 M39

SUMIBORON Small Hole Boring Tools For Hardened Steel

BNBB Type

BNBB type small hole boring tools for hardened work pieces up to diameter 3,5 mm

„Sumiboron“ Brazed Boring Tools for Small Hole Boring

BNBB (Carbide shank) DMIN DCON

Dimensions (mm)

Stock

Cat. No.

DMIN DCON

Applicable holder

BNBB 03 R

3,5

2,4

0,2

HBB 316

BNBB 04 R

4,5

3,4

0,2

HBB 416

BNBB 05 R

5,5

4,4

0,2

HBB 516

BNBB 06 R

6,5

5,4

0,2

HBB 616

BNBB 08 R

8,5

100

7,4

0,2

HBB 816

Grade of brazed cutting edge

SUMIBORON (CBN) BN250

H LF

Holder

Spare Parts

Cat. No.

Stock

HBB 316 HBB 416 HBB 516 HBB 616 HBB 816

100

Recommended Cutting Conditions

Sumiboron / SumiDia Tools

Work Material

SUMIBORON BN250 Cutting speed (v c)

Hardened steels

Feed rate ( f )

(HRC45–68) Depth of cut (ap)

M40

l = Euro stock

m = Japan stock

Dimensions (mm)

Screw

Wrench

BT 0404

TH 020

Precaution On Use Notes

Low speed may cause chattering 30–150 m/min in cutting process and chipping occurence on the cutting edge. 0,03–0,1 mm/rev

–

0,03–0,2 mm

Excessive depth of cut may cause larger deformation of tool,resulting in deterioration of bore accuracy.

l Adjust overhang to achieve absolute minimum.

p = To be replaced by new item

l For use of a small diameter brazed boring tool, select

high speed and small feed rate, as much as possible.

Recommended Tightening Torque (N·m)

SUMIBORON Small Hole Boring Bars

BNZ / BNB Type D min. = 10,0 mm

D min. = 7,0 mm

For Hardened Steel

BNZ type

BNB type

Boring Bars for Small Hole Boring Dimensions (mm)

BNZ (Carbide shank) DCON

DMIN

GAMF

BNB (Carbide shank) DMIN

DCON

Stock

BNZ 606 R

BNZ 608 R

BNZ 610 R

BNZ 612 R

BNB 508 R/L

GAMF

5,5

-14°

100

7,5

-12°

125

9,5

-10°

130

-8

l l

140

-9°

BNB 510 R/L

m m

140

-8°

BNB 512 R/L

l l

160

-6°

BNB 516 R/L

l l

180

-5°

BNB 520 R/L

m m

180

-4°

DMIN DCON 7

Applicable insert

ZNEX 0401 ZNEX (CBN)

Holder ”HBB616” for BNZ606 (ø d = 6 mm)

GAMF

Cat. No.

Holder

Screw

Wrench

BNZ 606 R BNZ 608 R BNZ 610 R

BFTX 0204 N 0,5

TRX 06

Feed rate

0,03–0,1 mm/rev

Depth of cut

0,03–0,2 mm

Clamp

Clamp bold

Nut

Wrench

BNB 508 R/L BNB 512 R/L BNB 516 R/L BNB 520 R/L

BNBC BNBC BNBC BNBC

BH 0306 FBUP-3-A0-9 BH 0310 BH 0310

BNBW-2 BNBW-4 BNBW-4 BNBW-7

TH 020 TH 020 TH 020 TH 020

Holders Performance Area Shank size ø d (mm)

80–120 m/min

Holder

Sumiboron / SumiDia Tools

Cutting speed

TBGN (CBN)

Spare Parts for BNB

Spare Parts for BNZ

Recommended Cutting Conditions

TBGN 0601

Steel shank

Stable performance area

Carbide shank

Chattering area

Overhang length (mm)

Work material: Alloy steel (HRC 60) Cutting conditions: vc = 100 m/min f = 0,1 mm/rev ap = 0,2 mm

M41

SUMIBORON Grooving Tool Holder

GWB / PSC Type PSC

CBN Grooving System for Hardened Steels

GWB Type

ISO-PSC Polygon Modular

CGA Inserts

Features Tangential insert

Double clamping system

80 degree tangentially mounted insert improves rigidity

The double clamping system increases stability so even axial feeds are possible.

Coated CBN grade BNC30G

Wide insert range 1,5–6,0 mm

Tough new coated CBN grade for interrupted hard grooving

Wide range of width’s and grades for continuous and interrupted cut grooving operations

Grades

Grade

Application

Features

BN250

Continuous grooving

Uncoated CBN grade for continuous cut grooving applications

BNC30G

Interrupted grooving

Tough new CBN coated grade developed for interrupted cut grooving applications

Grooving Tool Holder GWB Type B

CDX 3˚

Spare Parts

HBH

External

GWB

External Grooving

Sumiboron / SumiDia Tools

Holders Cat. No. GWB R/L 2020-45

5,0 Stock R L

151 (150)

25 30

–

Dimensions (mm) WF HF HBH CW (*)

GWB R/L 2525-45

l l

151 (150)

GWB R/L 2525-60

l l

151

l = Euro stock

q = Delivery on request

3,5 – 5,0



5 1,5≤cw≤4,5

Clamp finger

4,5≤cw≤6,0

p = To be replaced by new item

5,0

Clamp screw

Insert screw

Spring Wrench

TF 72 (Right handed)

TF 73

Right handed tool holders are applicable with right handed inserts.

M42

CDX

Appl. Insert No.



BX BFTX 0520T 0511N

GSP 06

TRX 20

(Left handed)

Remark: Inserts are not included.

Recommended Tightening Torque (N·m)

SUMIBORON Grooving Tool Holder

GWB / PSC Type ISO-PSC Polygon Modular CGA Grooving System

PSC

L L

Holders 7,5 Cat. No.

Ø F L (mm) (mm) (mm)

PSC 40GM00 R/L

PSC 50GM00 R/L

PSC 40GM90 R/L

52,5

PSC 50GM90 R/L

55,0

Cap Screw

Wrench

BFTX0619N

LT25

82,0

Cassette 5,0 Cat. No.

Grooving Width (mm)

Grooving Depth (mm)

1,5–2,0

3,5

2,5–3,0

4,0

3,5–6,0

5,0

GWBCM R/L 45 l l GWBCM R/L 60 l l

3,0

Inserts

Insert Screw

Wrench

□□0 CGA1506□□0

BFTX0511N

TRX20

CGA1504

Spring

Clamp Finger

SCP4A

Cap Screw

Wrench

LH030

CGA Inserts Cat. No. 2-R02

Dimensions (mm)

CGA R/L 1504 150

R/L 1504 250

R/L 1504 300

l l l l l l l l l l

1,5

R/L 1504 200

l l l l l l l l l l

CW±0,025

CDX

Stock BN250 BNC30G

R/L 1504 350

R/L 1504 400

R/L 1504 450

CGA R/L 1506 500

R/L 1506 550

R/L 1506 600

2,0 2,5 3,0

CDX

4,0

5,5

4,76

GWB R/L 2020-45 GWB R/L 2525-45 GWBCM R/L-45

6,35

GWB R/L 2525-60 GWBCM R/L-60

15,875

4,0 5,0

3,5

3,5 4,5

Insert Applicable Holder No.

5,0

6,0

Recommended Cutting Conditions Material Cutting speed (m/min) Feed rate (mm/rev) Grade

Hardened steel l————————––——l 60

120

150

l————————––——l 0,03

0,04

0,08

BN250, BNC30G

0,1

Coolant: Dry / wet (for continuous cut) Dry only (for interrupted cut)

Sumiboron / SumiDia Tools

Special widths available on request

Remarks: To avoid thermal cracking of the cutting edge when interrupted cutting please ensure workpiece remains dry.

M43

SUMIBORON Threasing Tool Holder For Hardened Steel

BNGG Type

BNGG_TT

„Sumiboron“ Holders CDX

Threading

Dimensions (mm)

Stock

Cat. No.

BNGG R/L 2525 -TT

Applicable Insert

CDX

28,5

150

BNTT 1020 R/L BNTT 1530 R/L

Inserts Stock

BNTT

Cat. No.

Dimensions (mm)

BN250

BNX20

Applicable Holder

R s

L s

R s

L q

Pitch

BNTT 1020 R/L

1,0–2,0

0,14

6,0

BNTT 1530 R/L

1,5–3,0

0,2

6,0

BNGG R/L 2525 -TT

• Inserts also suitable for existing BNG2525R type holders

Spare Parts Adjust screw

Sumiboron / SumiDia Tools

Holder Support Clamp

Spring

Screw

BX 0615 BNGG R/L 2525 - TT

BNGS R/L TT

BNGC R/L

FMJ

Wrench

LH 050

(for clamp ) GSP 6 ø1,8x45 BX 0414 LH 030 (for support)

M44

l = Euro stock

q = Delivery on request

p = To be replaced by new item

Recommended Cutting Conditions Threading Cutting speed (vc)

80–120 m/min

Feed rate ( f )

Max. pitch: 3,0 mm

SUMIDIA Small Hole Boring Bars

For Aluminum

DABB Type

„Sumidia“ Brazed Boring Tools for Small Hole Boring

DABB-CR

Stock

DABB (Solid carbide shank)

Cat. No.

For small boring DMIN

DCON

Dimensions (mm)

DA2200 DMIN DCON LF

Applicable Holder

DABB 025 CR

3,0

2,5

2,2

0,1

HBB 2516

DABB 035 CR

4,0

3,5

3,2

0,1

HBB 3516

DABB 045 CR

5,0

4,5

4,1

0,1

HBB 4516

DABB 060 CR

7,0

6,0

5,2

0,1

HBB 616

DABB 025 NR

3,0

2,5

2,2

0,1

HBB 2516

DABB 035 NR

4,0

3,5

3,2

0,1

HBB 3516

DABB 045 NR

5,0

4,5

4,1

0,1

HBB 4516

DABB 060 NR

7,0

6,0

5,2

0,1

HBB 616

H LF

DABB-NR

For profiling and corner grooving DMIN

DCON

H LF

Recommended Cutting Conditions Spindle revolution

Feed rate

Depth of cut

Coolant

> 2000 rpm

0,03 – 0,1 mm/rev

0,03 – 0,2 mm

Wet

Spare Parts Cat. No.

Dimensions (mm)

Stock d1

HBB 2516

2,5

HBB 3516

3,5

HBB 4516

16 100

HBB 616

6,0

4,5

Screw

Wrench

BT 0404

TH 020

Sumiboron / SumiDia Tools

Holder

M45

Alnex

For Aluminium Alloy

ANX Series

New

Features Drastically Reduced Runout Adjustment Time

Simple screw-fastening structure enables fine adjustments to be made easily.

Blade Through Coolant

Secures a supply of coolant to the cutting edge and breaks chips thoroughly.

Lightweight Aluminum Alloy Body

Utilizing aluminum alloy to achieve a total weight of less than 1,3 kg for a Ø 125 mm cutter with 22 teeth.

Shank

Shell

Type

Product Range Cat. No.

Body Material

Diameter Range (mm) / No of Teeth Ø32

Ø40

Ø50

Ø63

Ø80

Ø100

Ø125

Ø160

ANXA 16000RS

Aluminum Alloy

10, 14

12, 18

14, 22

20, 28

ANXA 16000R (Inch)

Aluminum Alloy

10, 14

12, 18

14, 22

20, 28

8, 12

10, 14

12, 18

14, 22

8, 12

10, 14

12, 18

14, 22

ANXS 16000RS

Steel

ANXS 16000R (Inch)

Steel

ANXS 16000E

Steel

6, 9

6 Inch Inch Bore

Blade Selection Guide Work Material

9,0 mm

High Strength Corner Radius

Wiper *Edge length GX type = 9,0 mm

6,0 mm

General-purpose (standard)

GX H

Emphasis on fracture resistance

Higher

Regrinding Portion

If you wish to use reground blades you shall use sets of blades with matching size of the same level in order to keep the balance.

Max. Regrinding Allowance

Sharpness

Sumiboron / SumiDia Tools

M46

25°

Assuming 0,2 mm of regrinding each time, an edge can be used up to 6 times. (Peripheral edge cannot be reground.)

Roughing

Edge Stability

R0,4

Reduces Running Costs by Drastically Increasing Blade, Insert Regrinding Allowance (to 1,0 mm)

25°

Roughing

Edge Selection Guide

Reduction of back force

25°

Long Edge

Applica- Finishing / Light General Purpose tions Cutting Edge 6,0 mm 6,0 mm Length*

W R150

Standard

— 5' FA1

25°

H Edge Treatment R150

Low Cutting Force

Features

GX R150

25°

R150

FA15'

Cutting Edge Shape

1,0 mm

Type

Alnex

ANX Series Performances High-Speed / High-Efficiency Cutting

Realizes ultra-high efficiency machining with vf = 30.000 mm/min

35.000

Feed Rate (mm/min)

30.000

Comparison: Cutter Diameter Ø 100 mm

ANX Series Competitor

Spindle Speed min-1

Number of Teeth

Feed Rate vf (mm/min)

18.000

32.400

25.000 20.000 15.000 10.000 5.000 0

Competitor

ANX Series 9.500

11.400

Drastically Reduces Runout Adjustment Time

– Simple screw-fastening structure – Enables fine adjustments to be made easily – High-rigidity body Blade Clamp Srew

Adjustment Time for Runout Setting ≤ 5 µm

Adjustment Screw

ANX Series Adjustment: 1st time (Ø 100, 18 teeth) Competitor Adjustment:

Correction: 2nd time

1st time

(Ø 100, 12 teeth)

Correction: 3rd time 30

40 (min)

Already completed in 1st time setting, adjustment time reduced.

Chip Control Blade-Through Coolant Chip Breaking

Sumiboron / SumiDia Tools

3 mm

ANX Series

Blade-Through Coolant

3 mm

Competitor

Work Material: G-AlSi12Cu Cutting Conditions: vc = 2500 m/min, fz = 0,05 mm/t, ap = 0,5 mm, wet

M47

Alnex

New Fig. 2

+5° +5°

Radial Axial

D1 DC DCX

Body - ANXS (Steel)

Metric Inch

Dimensions (mm)

Stock

DCX

DCSFMS

DCB

KWW

KDP

CBDP

No. of Teeth

38 48 48 61 61 78 78 98 98 123 123 61 61 78 78 98 98 123 123

40 50 50 63 63 80 80 100 100 125 125 63 63 80 80 100 100 125 125

38,5 48,5 48,5 50 50 50 50 80 80 80 80 50 50 50 50 80 80 80 80

40 40 40 40 40 50 50 50 50 63 63 50 50 50 50 50 50 63 63

16 22 22 22 22 27 27 32 32 40 40 25,4 25,4 25,4 25,4 31,75 31,75 38,1 38,1

8,4 10,4 10,4 10,4 10,4 12,4 12,4 14,4 14,4 16,4 16,4 9,5 9,5 9,5 9,5 12,7 12,7 15,9 15,9

5,6 6,3 6,3 6,3 6,3 7 7 8 8 9 9 6 6 6 6 8 8 10 10

26 26 26 26 26 34 34 32 32 35 35 31 31 34 34 36 36 42,5 42,5

14 18 18 18 18 35 35 46 46 52 52 20 20 35 35 42 42 52 52

9 11 11 11 11 14 14 – – – – 14 14 14 14 – – – –

6 6 9 8 12 10 14 12 18 14 22 8 12 10 14 12 18 14 22

ANXS 16040RS06 16050RS06 16050RS09 16063RS08 16063RS12 16080RS10 16080RS14 16100RS12 16100RS18 16125RS14 16125RS22 ANXS 16063R08 16063R12 16080R10 16080R14 16100R12 16100R18 16125R14 16125R22

m m m m m m m m m m m m m m m m m m

90°

DCSFMS DCB KWW

D2 D1 DC DCX

Cat. No.

3 mm

CBDP KDP

DCSFMS DCB KWW

CBDP

Fig. 1

Rake Angle

KDP

ANXS 16000 R(S)

Weight (kg)

Fig.

0,3 0,4 0,5 0,7 0,7 1,2 1,2 2,0 2,0 3,9 3,9 0,9 0,9 1,2 1,2 2,0 2,0 3,9 3,9

1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 2 2 2 2

Blades are sold separately. If using a blade for corner radius machining (ANB1604R), DC = DCX.

Blades

Identification Details

ANX

100

Cutter Series

Steel Body

Blade Size

Cutter Feed Diameter Direction

Metric

Number of Teeth

☞ M50 Max. Allowable Spindle Speed

Recommended Cutting Conditions

☞ M50 Spare Parts

Sumiboron / SumiDia Tools

Applicable Cutters

M48

ANXS 16040RS06 16050RS_ _ 16063RS_ _ 16080RS_ _ 16100RS_ _ 16125RS_ _ 16063R_ _ 16080R_ _ 16100R_ _ 16125R_ _

Sold separately.

Adjustment Adjustment Centre Bolt Clamp Screw Wrench Screw Wrench

Assembly Wrench

BXH0825-D13 BXH1030-D16

BXA0310IP 2,0

m = Japan stock

HFJ

TRXW10IP

ANT

BXH1235-D33 BXH1635-D40 BXH2036-D50 BXH1235-D18 BXH1235-D33 BXH1635-D40 BXH2036-D50

HFVT

n max (min-1) 25.000 25.000 25.000 22.000 22.000 20.000 20.000 18.000 18.000 16.000 16.000 22.000 22.000 20.000 20.000 18.000 18.000 16.000 16.000

Recommended Tightening Torque (N·m)

Alnex

ANXA 16000 R(S)

New

Rake Angle

Radial Axial

+5° +5°

3 mm

90°

DCSFMS DCB KWW

CBDP KDP

Fig. 1

D2 D1 DC DCX

Body - ANXA (Aluminum Alloy)

Inch

Metric

Cat. No.

Dimensions (mm)

Stock

DCX

DCSFMS

DCB

KWW

KDP

CBDP

No. of Teeth

78 78 98 98 123 123 158 158 78 78 98 98 123 123 158 158

80 80 100 100 125 125 160 160 80 80 100 100 125 125 160 160

50 50 50 50 50 50 80 80 50 50 50 50 50 50 80 80

50 50 50 50 50 50 63 63 50 50 50 50 50 50 63 63

27 27 27 27 27 27 40 40 25,4 25,4 25,4 25,4 25,4 25,4 38,1 38,1

12,4 12,4 12,4 12,4 12,4 12,4 16,4 16,4 9,5 9,5 9,5 9,5 9,5 9,5 15,9 15,9

7 7 7 7 7 7 9 9 6 6 6 6 6 6 10 10

34 34 34 34 34 34 35 35 34 34 34 34 34 34 42,5 42,5

35 35 35 35 35 35 52 52 35 35 35 35 35 35 55 55

14 14 14 14 14 14 29 29 14 14 14 14 14 14 30 30

10 14 12 18 14 22 20 28 10 14 12 18 14 22 20 28

ANXA 16080RS10 16080RS14 16100RS12 16100RS18 16125RS14 16125RS22 16160RS20 16160RS28 ANXA 16080R10 16080R14 16100R12 16100R18 16125R14 16125R22 16160R20 16160R28

m m m m m m m m m m m m m m m

Weight (kg) 0,5 0,5 0,8 0,9 1,2 1,3 2,6 2,6 0,5 0,5 0,9 0,9 1,2 1,3 2,4 2,6

Blades are sold separately. If using a blade for corner radius machining (ANB1604R), DC = DCX.

Blades

Identification Details

ANX

100

Cutter Series

Aluminum Alloy Body

Blade Size

Cutter Feed Diameter Direction

Metric

Number of Teeth

☞ M50

Recommended Cutting Conditions

Max. Allowable Spindle Speed

☞ M50 Spare Parts Applicable Cutters

Assembly Wrench

BXH1235-D33 BXA0310IP 2,0

HFJ

TRXW10IP

ANT

BXH2036-D50 BXH1235-D33 BXH2036-D50

HFVT

n max (min-1) 20.000 20.000 18.000 18.000 16.000 16.000 14.000 14.000 20.000 20.000 18.000 18.000 16.000 16.000 14.000 14.000

Sumiboron / SumiDia Tools

ANXA 16080RS_ _ 16100RS_ _ 16125RS_ _ 16160RS_ _ 16080R_ _ 16100R_ _ 16125R_ _ 16160R_ _

Sold separately.

Adjustment Adjustment Centre Bolt Clamp Screw Wrench Screw Wrench

Cat. No. ANXA 16080RS10 16080RS14 16100RS12 16100RS18 16125RS14 16125RS22 16160RS20 16160RS28 ANXA 16080R10 16080R14 16100R12 16100R18 16125R14 16125R22 16160R20 16160R28

M49

Alnex

ANXS 16000 E

New

3 mm

90°

DMM h7

DCX

-2 – 0° +5°

Radial Axial

Rake Angle

LS LF

Body - ANXS (Steel)

Dimensions (mm)

Cat. No.

Stock

DCX

DMM

ANXS 16032E04 16040E06

30 38

32 40

20 20

35 40

60 60

95 100

ANX

032

Cutter Series

Steel Body

Blade Size

Cutter Diameter

Round Shank

Number of Teeth

Spare Parts

ANXS 16032E04 16040E06

Weight (kg) 0,3 0,5

Blades are sold separately. If using a blade for corner radius machining (ANB1604R), DC = DCX.

Identification Details

Max. Allowable Spindle Speed

Sold separately.

Adjustment Adjustment Clamp Screw Wrench Screw Wrench

Applicable Cutters

No. of Teeth 4 6

BXA0310IP 2,0

HFJ

TRXW10IP

ANT

Cat. No. ANXS 16032E04 16040E06

Assembly Wrench

n max (min-1) 10.000 10.000

HFVT

Blades

Cat. No.

SUMIDIA Fig. 1

Fig. 2

16 6,0

DA1000

Application High Speed / Light Cut General Purpose Roughing

Cutting Edge Length

Wiper Edge Shape

Applications

Fig.

6,0 6,0 6,0 9,0 6,0 –

Linear Arc-Shaped Arc-Shaped Arc-Shaped Linear Arc-Shaped

Low Cutting Force General Purpose Strong Edge Long Edge Corner Radius Wiper

ANB 1600R-L 1600R-G 1600R-H 1600R-GX 1604R 1600R-W

m m m m m

Fig. 3

9,0

Fig. 4

16 6,0

R0,4

1 2 3

Wiper Blade

Recommended Cutting Conditions

Sumiboron / SumiDia Tools

Si content ≤ 12,6 %

Min. - Optimum - Max.

ISO

Work Material

Hardness

Cutting Speed vc (m/min)

Aluminum Alloy

–

2.000–2.500–3.000

0,05–0,13–0,20

Cutting Speed vc (m/min)

Feed Rate fz (mm/t)

Grade

400–600–800

0,05–0,13–0,20

DA1000

Si content ≥ 12,6 %

Feed Rate fz (mm/t)

Grade DA1000

Min. - Optimum - Max.

ISO

Work Material

Hardness

Aluminum Alloy

–

The above recommended cutting conditions are meant as a guide. Actual conditions will depend on the individual machine rigidity, work clamp rigidity, depth of cut and other factors.

M50

m = Japan stock

Recommended Tightening Torque (N·m)

Alnex

ANX Series ALNEX Series Usage Manual Adjustment of the Blades, Runout Alignment 1 Before inserting the blade, make sure that the seat and screws are free

of debris by cleaning those areas.

2 Insert the blade into its seat. 3 While holding the blade against the seat, install the clamping bolt using

Pre-tighten (1N·m)

the provided wrench, pre-tightening the bolt (recommended pre-torque is 1 N·m).

4 Using the provided wrench for the height adjustment screw, set the

height to your predetermined value.

Adjust height

5 Fully tighten the clamp bolt (recommended torque is 2 N·m). 6 Use 1 blade as a datum point and adjust all blade heights to match.

Final tighten (2N·m)

7 After tightening, verify that there is no gap between the seat and blade.

Balance Adjustments The cutter comes pre-balanced to a G 6,3 specification. Under normal circumstances, it is not necessary to adjust the balance of the cutter.

Clamp Bolts for Arbor L

Max. Torque

Applicable Cutters

BXH0825-D13

ANXS16040RS_ _

BXH1030-D16

ANXS16040RS_ _ , ANXS16063RS_ _

BXH1235-D18

ANXS16063R_ _

BXH1235-D33

ANXS16080R(S)_ _ , ANXA16080/100/125R(S)_ _

BXH1635-D40

100

ANXS16100R(S)_ _

BXH2036-D50

200

ANXS16125R(S)_ _ , ANXA16160R(S)_ _

Dim. M

ØD

Work Material

Other Precautions

Sumiboron / SumiDia Tools

- Please use only Sumitomo genuine parts. - Please regularly replace clamp bolts. - If you wish to reduce the # of effective blades in use, to maintain balance and protect the body, please use dummy blades (set height well below effective blades). - Please do not operate after releasing the interlock or opening the cover. - Please avoid use and consult with Sumitomo if you mistakenly crash the body. - As the blades are very sharp, it is very easy to get hurt when touching the blades with your hands directly, so please wear gloves when taking the blade out of the case to set into the cutter or when setting the cutter into machine tool.

M51

SUMIDIA Face Mill

RF Type

High Speed Finishing of Aluminium Alloy Fig. 1

Fig. 2

Body Dimensions (mm)

Stock

Cat. No. RF 4080 RS



DCX DCSFMS LF

DCB

KWW

KDP

CBDP

12,4

7,0

Number of teeth 6

RF 4100 RS



100

102

14,4

8,5

4125 RS



125

127

16,4

9,5

4160 RS

160

162

100

16,4

9,5

max. depth of cut 3,0

Weight (Kg)

Fig.

0,7

1,0

1,6

2,6

Remark: PCD blades and inserts are not included.

Insert for Roughing and Finishing 2,3

4,78 15°

12,7

Fig. 2

Application High Speed / Light cut General Purpose Roughing

”Sumidia” Blade Cat. No.

Position setting stopper

2 3

Insert screw Sub clamp screw

Cartridge Stock

Shape

Cat. No. Stock

Cutting Insert Selection

RFR

For easy assembling: PCD blade RFB PCD blade RFB (wiper type)

For carbide insert

RFB

RFBW

For finishing: Cartridge RFF PCD insert SNEW 1204 ADFR-NF (standard type) SNEW 1204 ADFR-W-NF (wiper type) PCD grade: DA2200 For roughing: Cartridge RFR Uncoated carbide insert SDET 1204 ZDFR, grade: H1

For Sumidia insert

RFF

RFD

Sumiboron / SumiDia Tools

Fig. 1

Dummy Blade

Spare Parts TH050

10,0

Cover RFC

M52

Adjustment screw

DA1000 DA2200

Cartridge

Main clamp screw

SUMIDIA

SDET 1204 ZDFR SNEW 1204 ADFR-NF SNEW 1204 ADFR-W-NF

Wiper type

Fig. 3

Carbide

Cat. No.

Standard type

Ni alloy plated steel cover

11,7

15° 12,7

Fig. 1

PCD grade DA2200

4,78 15°

4,8

4,76

Screw

12,75

12,7

Structure

Position Main clamp setting stoper screw RFS

BX0620

 = Euro stock m = Japan stock

3,0

5,0

Sub clamp screw

Cover clamp screw

Adjustment screw

BTD0510

FBUP2-A0-8

RFJ

q = Delivery on request

TH015,TH025

Insert clamp Hex wrench Torque wrench screw TH015, TH025 TTX20 BFTX0509N TH050

p = To be replaced by new item

Setting Gauge

RF-SET

Dial-gauge is not included.

SUMIDIA Face Mill

SRF Type High Speed Finishing of Aluminium Alloy

10,4

DC ø18 ø11

ø22 DCSFMS

Fig. 2

ø20

Fig. 1

100

(12)

Spare Parts

Body Cat. No.

Dimensions (mm) No. of Stock DC DCSFMS teeth

Fig.

Weight (Kg)

SRF 30 R-ST

0,34

SRF 40 R-ST

0,50

SRF 50 RS

46,5

0,59

SRF 63 RS

45,0

0,67

Adjustment screw

Torque wrench TRD15

Hex wrench TH020

Insert screw

Inserts are sold seperately.

Insert 9,525

9,555

C0,5

9,525

C0,5

R0,5

3,962

Wrench 1,8 x 45

15°

Fig. 1

9,525

R100

Fig. 2

Application

Fig. 3

High Speed / Light cut

General Purpose

Roughing

Cat. No.

Maximum D.O.C. Guide (SRF50RS, 5 teeth)

SUMIDIA

DA1000

Cutting Edge

Fig.

Standard

09T3 ADTR-U-NF

Wiper

09T3 ADTR-R-NF

Nose Radius

SNEW 09T3 ADTR-NF

Feed Speed, vf (mm/min)

Feed

2.500

D.O.C. (mm)

l Standard inserts with nose radius should be used where vibration is present. As such, Wiper-inserts will not be appliccable. l Inserts can be regrind 3 times (up to minimum IC diameter 9,225 mm).

l Do not mix new and reground inserts, or even inserts with different regrind amount on the same cutter.

0,05

0,08

0,10

–

0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0

l Standard inserts and Wiper inserts can be used on the same cutter body.

l When using reground inserts, it is advisable to reconfirm insert height and cutting diameter with a tool pre-setter.

4.000 5.000 Feed Rate, f t (mm/tooth)

–

l Cutting Conditions Cutter: SRF 50 RS Insert: SNEW 09T3 ADFR-NF (DA1000) n: 10.000 rpm Width: 35 mm at D.O.C. indicated above

Work Material Si < 13 % Aluminium Alloy Si ≥ 13 %

Cutting Speed (m/min)

Process

Grade

RF Type

SRF Type

Finishing

DA1000 (PCD)

2.000–5.000

– 4.000

Roughing

H1 (Carbide)

1.000–2.500

–

Finishing

DA1000 (PCD)

400–800

– 800

Roughing

H1 (Carbide)

200–400

–

Depth of Cut (mm)

Feed Rate (mm /tooth)

RF Type

SRF Type

0,05–0,2

– 3,0

– 5,0

Sumiboron / SumiDia Tools

Recommended Cutting Conditions for RF and SRF Type Cutters

M53

SUMIBORON ”BN Finish Mill”

FMU Type

High Speed Finishing of Grey Cast Iron Features High speed machining vc = 1.500 m/min Excellent surface roughness Rz = 3,2 (Ra = 1,0) l Safety structure for the centrifugal force under high speed cutting conditions l Run-out is less than 10 µm l Easy assembling method using the setting gauge l Running cost is reduced because of economical insert l l

Application GG25 – GG30 (HB200 – 250) grey cast iron with pearlite matrix, and ferrite matrix (HB130 – 160) Application examples: engine block, cylinder block, etc

Specifications FMU Type: ø 80–ø 315 mm Insert: SNEW1203ADTR/L Low cutting force type: SNEW1203ADTR/L-S

Recommended Cutting Conditions Speed: vc = 800–2000 m/min Feed: f t = 0,1–0,3 mm/tooth Depth: ap = 0,5 mm or less Dry cutting

Performance l Estimated Tool Life

Metal removal rate (cm3)

Flank wear VB (µm)

Sumiboron / SumiDia Tools

l Tool Life Diagram

Work material Cutting speed Feed rate Depth of cut

Metal removal rate (cm3) Work material Cutting speed Feed rate Depth of cut

M54

: GG25 HB240 (Pearlite) : vc = 600–4000 m/min : f t = 0,15 mm/tooth : ap = 0,5 mm, Dry

l = Euro stock

q = Delivery on request

Cutting speed (m/min) : GG25 HB240 (Pearlite) : vc = 400–4000 m/min : f t = 0,15 mm/tooth : ap = 0,5 mm, Dry

p = To be replaced by new item

Recommended Tightening Torque (N·m)

SUMIBORON ”BN Finish Mill”

FMU Type Specifications

Screw

90° + 8° + 2° insert

Max. depth of cut: 0,5 mm

Approach angle: Axial rake angle: Radial rake angle:

Structure

Cartridge

Screw

Setting clamp

Double screw

Body Fig. 1

Fig. 2

Cat. No.

Fig. 3

Stock

FMU 4080 RS FMU 4100 RS 4125 RS 4160 RS FMU 4200 RS 4250 RS FMU 4315 RS

  q q q q

Fig. 4

Dimensions (mm) DC

DCX DCSFMS LF

DCB

KWW

KDP

CBDP

No. of Teeth

80 100 125 160 200 250 315

82,8 102,8 127,8 162,8 202,8 252,8 317,8

27 32 40 40 60 60 60

12,4 14,4 16,4 16,4 25,7 25,7 25,7

7,0 8,5 9,5 9,5 14,0 14,0 14,0

25 29 29 29 38 38 40

6 8 10 12 16 20 24

60 76 75 100 130 130 240

63 63 63 63 63 63 80

Max. Depth of Cut

Weight (Kg)

Fig.

1,6 2,4 3,4 5,6 9,2 14,3 27,8

1 2 2 3 4 4 5

0,5

Cartridge

12,70

Cat. No.

3,18

12,70

Cartridge

Insert Screw Adjustment Screw

O-ring

Insert Wrench

FMUU

BFTX0509N

TRX20

1,8 x 45

FMUJ

CBN K

Figure

Spare Parts

Screw Setting clamp Double screw BTD0609 FMUE WB5–10

Gauge

Wrench TH040

Wrench LH030

Wrench LH025

Sumiboron / SumiDia Tools

SNEW 1203 ADT R 1203 ADT R-S

5,0

15°

BN7000

Application High Speed / Light cut General Purpose Roughing

45°

BN700

12,70

45°

12,70

Fig. 2 R300

Fig. 1

Inserts

Screw BH0620

Fig. 5

RF-SET

Dial-gauge is not included.

M55

SUMIBORON ”Helical Master”

Spiral CBN Endmill for Hardened Steel

BNES Type

ical

Hel

cial

Spe

ting Cut

et ock

Edg

ign

on Bor de i m Su 0 gra 5 BN3

Des

Endmills BNES Type with 1 Spiral Flute BN350

m m m m m

BNES 1060

DMMh6

DC RE0,2

BNES 1080 BNES 1100

APMX

BNES 1120

BNES 1140

Dimensions (mm)

Stock

Cat. No.

DC 6,0

DMM 10

APMX 7,0

LU 11

LF 60

8,0

10,0

12,0

14,0

16,0

21,5

Helix angle : 15˚ right-hand cut, right-hand helix

Recommended Cutting Conditions

Cutting speed: v c (m/min), Spindle revolutions: n (rpm), Feed per tooth: f t (mm/tooth), Feed speed: v f (mm/min)

Tooling example

Hardened steel (HRC 50–57) Hardened steel (HRC 58–65) vc = 100–170 m/min vc = 80–150m/min

ø 6–8

a e ≤ 0,1

ø 10–12

a e ≤ 0,15 mm

ø 14–16

a e ≤ 0,2 mm

Recommendation:

Performance

l Long Tool Life and High Efficiency

Flank wear width (VB / mm)

0,08 -

a e ≤ 0,12 mm a e ≤ 0,15 mm

n= v f (mm/min) = 3200–8000 150–370 n= v f (mm/min) 2100–4800 120–270 n= v f (mm/min) = 1600–3400 110–230

l Excellent Surface Roughness

Competitor’s coated solid carbide endmill for shoulder milling hardened steel

”Helical Master” BNES 1080 ø 8,0

--> Vibration

0,06 -

A direction

0,04 0,02 -

Sumiboron / SumiDia Tools

”Helical Master” BNES 1120 l

2 3 Cutting length (m)

Conventional straight flute CBN endmill, ø 8,0 5

ø10 mm

A direction

Down-cut milling Dry cutting

 = Euro stock m = Japan stock

B direction

Work material: 15Cr3 Hardness: HRC 55–58 Cutting data: vc = 130 m/min v f = 310 mm/min

Cutting data: vc = 100 m/min (Helical Master) vc = 40 m/min (Competitor’s coated solid carbide endmill) v f = 186 mm/min

0,0

4 mm

8 mm 5

B direction

Work material: X155CrVMo12-1 Hardness: HRC 60

0,0

M56

a e ≤ 0,08 mm

Dry cutting (Air coolant) Down-cut milling Minimise the overhang Use a rigid machine

Depth of cut : ap ≤ DC

0,10 -

n= v f (mm/min) = 4000–9000 240–540 n= v f (mm/min) = 2700–5400 180–360 n= v f (mm/min) = 2000–3800 140–260

Down-cut milling Dry cutting

ø8,0 mm

SUMIBORON ”MOULD Finish Master”

CBN Small Diameter Ball Nose Endmills

BNBP Type Characteristics / Application

l High precision machining of hardened steels < HRC 70 with

long tool life

l Super tough grade SUMIBORON BN350 prevents chipping

of the cutting edge

l R accuracy : ±0,005 mm

Endmills

15˚

APMX

DMM h6

RE±0.005

h Endmill Identification

BNBP 2 R020- 012 4 Shank Diam.

MOULD FINISH MASTER Number of teeth

Neck length (LU) Radius of ball nose

6,0 mm (Shank Diam.) 4,0 mm (Shank Diam.)

DC±0.01

Cat. No. BNBP 2 R020-012 4

Dimensions (mm)

Stock BN350 RE l 0,2

DN DMM APMX LU

0,4

0,37

0,3

1,2

0,3

0,6

0,57

0,4

1,5

0,5

1,0

0,97

0,6

2,5

0,75

1,5

1,47

0,9

4,0

1,0

2,0

1,97

1,4

5,5

0,2

0,4

0,37

0,3

1,2

0,3

0,6

0,57

0,4

1,5

0,5

1,0

0,97

0,6

2,5

0,75

1,5

1,47

0,9

4,0

1,0

2,0

1,97

1,4

5,5

BNBP 2 R030-015 4

l l l l l l l l l

BNBP 2 R050-025 4 BNBP 2 R075-040 4 BNBP 2 R100-055 4 BNBP 2 R020-012 6 BNBP 2 R030-015 6 BNBP 2 R050-025 6 BNBP 2 R075-040 6 BNBP 2 R100-055 6

Performance Machined Surface

High Speed Machining

0,025

Cutting Length: 100m

Width of Flank Wear (mm)

Wear Resistance 0,020 0,015

MOULD FINISH MASTER

0,010 0,005 0

MOULD FINISH MASTER

R1,0 Ball endmill, Cutting data:

Competitor’s CBN endmill

Coated carbide endmill

0,04 -0,03 -0,02 --

Tool life difference 10 times

0,01 --

MOULD FINISH MASTER l

Surface blemish

Competitor’s CBN endmill

Work material: X155CrVMo12-1 (HRC60) n = 20.000 rpm, f t = 0,05 mm/tooth (v f = 2.000mm/min)

R1,0 Ball endmill, Cutting data:

ap = 0,05 mm, a e = 0,05 mm, Air blast

100

150

Cutting Length (m)

200

Work material: X155CrVMo12-1 (HRC60) n = 40.000 rpm, f t = 0,05 mm/tooth (v f = 4.000mm/min)

ap= 0,05 mm, a e = 0,05 mm, Oil mist

Excellent surface finish compared with competitor’s CBN and coated carbide endmills

Recommended Cutting Conditions

Spindle revolutions: N (rpm), Feed rate per tooth: f t (mm/tooth), Depth of cut: ap (mm), Wide of cut: ae (mm)

Radius (mm)

R 0,2 R 0,3 R 0,5 R 0,75 R 1,0

ata

Pre-hardened steel, Die steel ( – HRC52) n ft (rpm) (mm/tooth) 20.000 –50.000 0,02 20.000 –50.000 0,02 20.000 –50.000 0,03 20.000–50.000 0,04 20.000 –50.000 0,05

Important Notes

d oc (mm)

0,03 0,03 0,05 0,08 0,1

Woc (mm)

0,03 0,03 0,05 0,1 0,1

Die steel

High speed tool steel (– HRC70)

( – HRC62) n ft (rpm) (mm/tooth) 20.000 –50.000 0,02 20.000 –50.000 0,02 20.000 –50.000 0,03 20.000 –50.000 0,04 17.000 –50.000 0,05

(1) For stable machining, a more rigid machine is recommended. (2) Air blast or oil mist coolant is recommended. (3) Shorten overhang as much as possible.

d oc (mm)

0,01 0,01 0,03 0,05 0,05

Woc (mm)

0,02 0,02 0,04 0,05 0,05

n ft (rpm) (mm/tooth) 20.000 –50.000 0,015 20.000 –50.000 0,015 20.000 –50.000 0,02 20.000 –50.000 0,03 17.000 –50.000 0,03

d oc (mm)

0,01 0,01 0,02 0,02 0,03

Sumiboron / SumiDia Tools

ttin

Woc (mm)

0,02 0,02 0,03 0,05 0,05

d oc

Material

Woc

M57

SUMIDIA ”MOULD Finish Master”

NPDRS Type DN

SUMIDIA Binderless Radius Endmill NPDRS Type

DMM

Effective length

15°

RE APMX LU LF

Work material gradient angle

NPDRS Type Body (for Standard Finishing) Real effective length with respect to work material gradient angle

Dimensions (mm)

Stock

Cat. No.

NPD10

APMX

DMM

0,5°

1°

1,5°

2°

3°

NPDRS 1020 R002-006

0,2

0,02

0,10

0,6

0,175

0,61

0,62

0,63

0,64

0,66

1020 R005-006

0,2

0,05

0,10

0,6

0,175

0,61

0,62

0,63

0,64

0,66

1030 R002-010

0,3

0,02

0,15

1,0

0,27

1,01

1,03

1,04

1,06

1,09

1030 R005-010

0,3

0,05

0,15

1,0

0,27

1,01

1,03

1,04

1,06

1,09

1050 R005-015

0,5

0,05

0,25

1,5

0,47

1,61

1,66

1,72

1,78

1,92

NPDRS 1050 R010-015

0,5

0,10

0,25

1,5

0,47

1,61

1,66

1,71

1,77

1,91

1100 R005-030

1,0

0,05

0,55

3,0

0,95

3,40

3,52

3,65

3,78

4,08

1100 R010-030

1,0

0,10

0,55

3,0

0,95

3,40

3,52

3,64

3,77

4,07

1100 R020-030

1,0

0,20

0,55

3,0

0,95

3,40

3,51

3,63

3,76

4,05

1200 R005-040

2,0

0,05

0,55

4,0

1,95

4,44

4,59

4,75

4,93

5,33

NPDRS 1200 R010-040

2,0

0,10

0,55

4,0

1,95

4,43

4,59

4,75

4,92

5,31

1200 R020-040

2,0

0,20

0,55

4,0

1,95

4,43

4,58

4,74

4,91

5,29

Identification Details

NPDR

Series Code

For standard finishing

1 No. of flutes

020 Cutting diameter

R002 - 006 Corner radius

Length below neck

Cutting Diameter and Nose Radius Combinations DC

RE 0,02 RE 0,05 RE 0,1 RE 0,2

0,2

0,3

0,5

1,0

2,0

Recommended Cutting Conditions

● Use a machine with high rigidity for stable cutting. ● Non-water soluble coolant recommended. Supply as a mist or external coolant.

Work Material Carbide Spindle Feed Rate RE LU ap (mm) ae (mm) Speed (min-1) (mm/min) (mm) 0,2 0,10 40.000 100 0,001 0,001

M58

0,3

0,15

40.000

150

0,002

0,001

0,5

0,25

40.000

200

0,003

0,001

1,0

0,55

40.000

400

0,005

0,003

2,0

0,55

40.000

600

0,010

0,005

m = Japan stock

Sumiboron / SumiDia Tools

Take fire prevention precautions to avoid fire hazards caused by sparks igniting during machining or tool breakage. ● Shorten overhang as much as possible. ● Adjust cutting conditions as necessary as machine rigidity and other conditions may vary. ● Depth of cut shown in the table of conditions are maximum depths. Adjust the actual depth of cut to the desired machined surface finish.

SUMIDIA ”MOULD Finish Master”

NPDB(S) Type DN

SUMIDIA Binderless Ballnose Endmill NPDBS Type / NPDB Type

Effective length

DMM

15°

RE APMX LU

LF Work material gradient angle

NPDBS Type Body (for Standard Finishing) Cat. No.

Real effective length with respect to work material gradient angle

Dimensions (mm)

Stock NPD10

APMX

DMM

0,5°

1°

1,5°

2°

3°

NPDBS 1010–004

0,1 0,2 0,3 0,5 1,0

0,2 0,4 0,6 1,0 2,0

0,1 0,2 0,3 0,5 1,0

0,4 0,8 1,0 2,0 3,0

40 40 40 40 40

0,18 0,38 0,58 0,95 1,95

4 4 4 4 4

0,44 0,83 1,05 2,08 3,13

0,45 0,84 1,08 2,13 3,20

0,46 0,85 1,10 2,19 3,27

0,47 0,86 1,13 2,24 3,35

0,49 0,89 1,20 2,38 3,53

1020–008

1030–010

1050–020

1100–030

NPDB Type Body (for Precision Finishing) Cat. No.

Real effective length with respect to work material gradient angle

Dimensions (mm)

Stock NPD10

APMX

DMM

0,5°

1°

1,5°

2°

3°

NPDB 1010–004

1020–008

1030–010

1050–020

1100–030

0,1 0,2 0,3 0,5 1,0

0,2 0,4 0,6 1,0 2,0

0,1 0,2 0,3 0,5 1,0

0,4 0,8 1,0 2,0 3,0

40 40 40 40 40

0,18 0,38 0,58 0,95 1,95

4 4 4 4 4

0,44 0,83 1,05 2,08 3,13

0,45 0,84 1,08 2,13 3,20

0,46 0,85 1,10 2,19 3,27

0,47 0,86 1,13 2,24 3,35

0,49 0,89 1,20 2,38 3,53

- 010

Identification Details

NPDB

(S)

030

Series Code

For standard finishing

No. of flutes

Ballnose radius

Length below neck

Recommended Cutting Conditions ● Use a machine with high rigidity for stable cutting. ● Non-water soluble coolant recommended. Supply as a mist or external coolant.

Copy Finishing

Work Material Carbide Spindle Feed Rate RE LU ap (mm) ae (mm) Speed (min-1) (mm/min) (mm) 0,1 0,4 40.000 100 0,001 0,001

0,2

0,8

40.000

150

0,001

0,2

0,8

40.000

150

0,002

0,001

0,3

1,0

40.000

200

0,001

0,3

1,0

40.000

200

0,003

0,001

0,5

2,0

40.000

400

0,001

0,003

0,5

2,0

40.000

400

0,005

0,003

1,0

3,0

40.000

600

0,001

0,005

1,0

3,0

40.000

600

0,010

0,005

Flat Surface Finishing

M59

SUMIDIA Drills

DAL/DDL/DML Type From general to High Precision Drilling of Aluminum Alloys! l High precision DAL type is able to produce holes of IT Class of 7 – 8. l General DDL type is able to produce holes of IT class of 11 – 12, mainly for

drilling of pre-tap holes.

l DML type is DDL type with a chamfer edge, incorporating 2 processes in one

operation.

DAL Type

DDL Type

DMM h8

DC h8

140°

DMM h8

DC m5

120°

LCF

Cat. No.

DC (DMM)

OAL

LCF

OAL

Cat. No.

31,6 84,6 36,9 91,9 Ø7 < DC ≤ Ø8 37,2 92,2 Ø8 < DC ≤ Ø9 42,5 102,5 Ø9 < DC ≤ Ø10 42,8 102,8 Ø10 < DC ≤ Ø11 53,1 113,1 Ø11 < DC ≤ Ø12 53,4 113,4

1,6 1,9 2,2 2,5 2,8 3,1 3,4

DDL 050V – 060V 061V – 070V 071V – 080V 081V – 090V 091V – 100V 101V – 110V 111V – 120V

Ø5 ≤ DC ≤ Ø6

DAL 0500H – 0600H 0601H – 0700H 0701H – 0800H 0801H – 0900H 0901H – 1000H 1001H – 1100H 1101H – 1200H

Ø6 < DC ≤ Ø7

Recommended Conditions Cutting Speed (m/min)

Feed Rate (mm/rev)

Drilling Length L/D

Oil

Below 3 x D Water soluble

Work A390 High silicon Aluminum

6,6

Conditions

1,0 1,2 1,4 1,6 1,7 1,9 2,1

+0,043

High silicon Aluminum

+0,102 +0,052

(pre-cast hole of ø10) ADC10 Aluminum Die Cast

Application Examples (DDL Type) Results

• Holes by carbide drill was out of specifications after Vc=100m/min 2.000 holes/reg. • SumiDia drill could drill f=0,1mm/rev up to 30.000 holes/reg. • 15 times tool life that of carbide drills.

A390

Sumiboron / SumiDia Tools

31,5 81,0 36,2 91,2 Ø7 < DC ≤ Ø8 36,4 91,4 Ø8 < DC ≤ Ø9 41,6 101,6 Ø9 < DC ≤ Ø10 41,7 101,7 Ø10 < DC ≤ Ø11 51,9 111,9 Ø11 < DC ≤ Ø12 52,1 112,1

Ø5 ≤ DC ≤ Ø6

Ø6 < DC ≤ Ø7

l Enough coolant to drilled hole.

Work Shape

• Average 40,000 holes/reg

Vc=120m/min f=0,12mm/rev • Surface roughness Ry = 1µm

Vc=90m/min f=0,08mm/rev

Work

Conditions

Results

ADC12 +0,11 -0,15

+0,012

Work Shape

M60

0,1–0,3

Application Examples (DAL Type)

OAL

holder.

ADC12 Aluminum Die Cast

• More than 50.000 holes and still running

Aluminum Die Cast

Vc=214m/min • Regrind after 100.000 holes f=0,14mm/rev

M8 Pre-tap holes +0,28 -0,12

≥ 8 ≤ 12

LCF

Important Notes

0,05–0,2 80–250

DC (DMM)

l Select a high rigidity machine and high precison tool

0,1

DC (mm)

DA2200

OAL

AC2A Aluminum Casting

Vc=200m/min f=0,17mm/rev

• Regrind after 74.000 holes (2.000m) (Preset tool change)

Vc=234m/min f=0,28mm/rev

• Regrind after 80.000 holes (Preset tool change)

SUMIDIA Drills

DAL/DDL/DML Type

DML Type

Applicable Tap Size M6 M8 M10 M12

Cat. No. DML 050V DML 068V DML 085V DML 103V

Stock

DA2200

øD ød

5 8 6,8 10 8,5 12 10,3 14

90 104 122 136

18 24 30 36

36 48 60 72

Application Examples (DML Type) Work Shape

Work

+0,153 -0,083

AC4C-T6

+0,112 -0,153

M6 Pre-tap holes AC2C-T2 Aluminum Casting

Vc=210m/min f=0,15mm/rev

• 100.000 holes/reg (2.000m) and still running. • Dilling and chamfering in the same process

Vc=250m/min f=0,2mm/rev

• 80.000 holes/reg (1,840m) and still running. • Drilling and chamfering in the same process

+0,112 -0,153

AC4C-T6 Aluminum Casting

Results

• Regrind after 150.000 holes Vc=100m/min • Tool life for carbide f=0,1mm/rev drill is 500 holes. m/c=6 spindles • 30 times tool life that of carbide drills

M8 Pre-tap holes

Aluminum Casting

Conditions

M10 Pre-tap holes

a) Chamfered

Sumiboron / SumiDia Tools

DML Type Possible Profiles

b) Stopped drilling possible

(1) Tolerance for dimension L is more than 0,2mm. (2) θ° is less than 180°.

M61

M62

Technical Guidance References

N1–N24

Basics of Turning ................................................... N 2 Tool Failures and Remedies ............................... N 3 - 4 Chip Control......................................................... N 5 Basics of Milling ..................................................... N 6 - 8 Tool Failures and Remedies................................ N 9 Basics of Endmilling .............................................. N10-11 Tool Failures and Remedies................................ N12 Basics of Drilling .................................................... N13-15 Tool Failures and Remedies................................ N16

SUMIBORON for Hardened Steel Machining ................................. N17 Cast Iron Machining ............................................ N18 Hard-to cut Materials Machining ......................... N19 Tool Failure and Remedies ................................ N20

References Steel and Non-Ferrous Metal Symbols Chart ..... N21 Hardness Scale Comparison Chart..................... N22 Finished Surface Roughness ............................. N23

Technical Guidance

Basics of Turning Cutting Force

Cutting Speed and Cutting Force F2

Pc : Net power requirement (KW)

H =

v c : Cutting speed (m/min)

doc . f . vc . K c 60 5 10 3 5 η

f : Feed rate (mm/rev)

ap : Depth of cut (mm) η : Machine efficiency

F1 : Principal force

(0,70 ~ 0,85)

0,75

F3 : Back force

H : Required horsepower (HP)

l Calculating cutting force

l Rough value of specific cutting force (Kc)

P= Kc . q

General steel : 2.500 ~ 3.000 N/mm2 Cast iron : 1.500 N/mm2 Aluminum : 800 N/mm2

kc x doc x f 1000

P : Cutting force (N) Kc : Specific cutting force (N/mm2) q : Chip area (mm2) doc: Depth of cut (mm) f : Feed rate (mm/rev)

1000 x 150 3,14 x 100

= 478 (min -1)

k Calculating cutting speed from rotational speed vc =

π.D.n

Refer to the above table

1.000

n : Spindle speed (min -1) v c : Cutting speed (m/min) f : Feed rate (mm/rev) doc : Depth of cut (mm) Dm : Diameter of workpiece (mm)

Specific cutting resistance (N/mm2)

(Eg.) vc =150m/min, D=100mm n=

240

2800 2400 2000 1600

-10

-20

8.000 m

Spindle speed (min -1) Cutting speed (m/min) Diameter of workpiece (mm) 3,14

d oc

π.D

160

(For carbon steel)

Rake angle (degree)

j Calculating rotational speed from cutting speed 1000 . vc

Rake angle: 0°

0 0

Feed Rate and Specific Cutting Force

Calculating Cutting Speed n : vc : D : π ≈

800

Rake Angle and Cutting Force

F2 : Feed force

K c : Specific cutting force (N/mm2)

Rake angle: -10°

1600

Cutting speed (m/min)

Principal force (N)

Pc =

Principal force (N)

Calculating Power Requirement

Traverse rupture strength 800 N/mm2 600 N/mm2

6.000

400 N/mm2

4.000

2.000

0,1 0,04

0,2

0,4

1,0

Feed rate (mm/rev)

When feed rate decreases, specific cutting force increases.

Roughness

Nose Radius and Cutting Force

Rz =

Rz : Surface finish (mm)

f : Feed rate (mm/rev)

8x r

r : Nose radius (mm) r

l Actual surface roughness

Technical Guidance

Steel : Theoretical surface finish x 1,5 ~ 3 Cast iron : Theoretical surface finish x 3 ~ 5

l Ways to Improve Surface Finish

4000

j Use an insert with a larger nose radius.

3500

k Optimize the cutting speed and feed rate so that built-up edge does not occur. l Select an appropriate insert grade. m Use wiper insert.

Cutting force (N)

l Theoretical Surface Finish

Principal force Feed force

1500 1000 500

Back force 0,4

0,8

1,2

1,6

Nose radius (mm) Large nose radius increases back force. Work : 42CrMo4 (Hs38) Inserts : TNGA2204 Holder : PTGNR2525-43 Condition : v c =100m/min d oc =4mm f =0,45mm/rev

Technical Guidance

Tool Failures and Tool Life Forms of Tool Failures Cat.

No. Name of Failure

1~5 Flank Wear Resulting from Mechanical 6 Chipping 7 Fracture causes

Due to the scratching effect of hard grains contained in the work material. Fine breakages caused by high cutting loads or chattering. Due to the impact of an excessive mechanical force acting on the cutting edge.

Crater Wear Swaft chips removing tool material as it flow over the top face at high temperatures. Plastic Deformation Cutting edge is depressed due to softening at high temperatures. Thermal Crack Fatigue from rapid, repeated heating and cooling cycles during machining. Built-up Edge Work material is pressure welded on the top face of the cutting edge.

Resulting from Chemical reactions

Cause of Failure

9 10 11

Tool Wear Forms of Tool Wear Flank wear width VB (mm)

Bad chip control Cutting edge fracture Burrs occur

Creater wear KT Poor surface finish

Side flank wear VN1

Face flank wear VN2

Flank wear VB

Initial wear

Sudden increase in wear

Steady wear Cutting Time T (min)

Edge wear VC

Higher cutting force

Cutting Time T (min)

Wear is rapid initially, then it proceeds more gradually in proportion with Crater wear is more progressive with cutting time until a certain limit, beyond no sudden breakdown pattern. which it increases rapidly again.

Poor machining accuracy Burrs occur

Measure the relative tool lives of the specified wear, over a range of cutting speeds, then plot the tool life along the X-axis and the cutting speed along the Y-axis on a double logarithm graph. Crater wear

V3 V4

Cutting Time T (min) V1 V2 V3 V4 T1

Tool life (min)

Crater wear width (mm)

Cutting speed (mm/min)

Flank wear width (mm) Cutting speed (mm/min)

Tool wear

Flank wear

Tool life

Tool Life (V-T)

Crater wear Crater wear depth KT (mm)

Flank wear

T’1 T’2

T’3

T’4

Cutting Time T (min) V1 V2 V3 V4 T’1

T’2

T’3

T’4

Tool life (min)

Technical Guidance

Tool Failure and Remedies Trouble Shooting Guide for Turning Damage Excessive flank wear

Cause - Grade lacks wear resistance.

- Cutting speed ist too fast. - Feed rate ist far too slow. Excessive crater wear

Tool Edge Failure

Cutting edge chipping

Cutting edge fracture

Build-up edge

Countermeasures - Select a wear resistant grade. P30 a P20 a P10 K20 a K10 a K01 - Use an insert with a larger rake angle. - Decrease the cutting speed. - Increase feed rates.

- Grade lacks crater wear resistance.

- Select a more crater-resistant grade.

- Rake angle is too small.

- Use an insert with a larger rake angle. - Select an appropriate chipbreaker.

- Cutting speed is too fast. - Feed rate and depth of cut are too large.

- Decrease the cutting speed. - Decrease the D.O.C. and feed rate.

- Grade lacks toughness.

- Change to tougher grades. P10 a P20 a P30 - Insert falls off due to chip build-up. K01 a K10 a K20 - Cutting edge lacks toughness. - Increase amount of honing on cutting edge. - Reduce rake angle. - Feed rate and depth of cut are - Reduce feed rates and depth of cut. too large.

- Change to tougher grades. P10 a P20 a P30 K01 a K10 a K20 - Cutting edge lacks toughness. - Select a chipbreaker with a strong cutting edge. - Holder lacks toughness. - Select a holder with a larger approach angle. - Select a holder with a larger shank size. - Feed rarte is too fast. - Depth of cut is too large. - Decrease the D.O.C. and feed rate. - Grades lacks toughness.

- Inappropriate grade selection.

- Select a grade with less affinity to the work material. Coated carbide or cermet grades.

- Dull cutting edge.

- Select a grade with a smooth coating. - Use an insert with a larger rake angle. - Reduce amount of honing. - Increase cutting speeds. - Increase feed rates.

- Cutting speed is too slow. - Feed rate ist too slow. Plastic deformation

- Grade lacks thermal resistance. - Select a more crater-wear-resistant grade. - Use an insert with a larger rake angle. - Cutting speed is too fast. - Decrease the cutting speed. - Feed rate is too fast. - Reduce feed rates and depth of cut. - Depth of cut is too large. - Not enough cutting fluid. - Supply a sufficient amount of coolant.

Technical Guidance

Notch wear

- Grade lacks wear resistance.

- Select a wear resistant grade. P30 a P20 a P10 K20 a K10 a K01

- Rake angle is too small. - Cutting speed is too fast.

- Use an insert with a larger rake angle. - Alter depth of cutto shift the notch location.

Technical Guidance

Chip Control Type of Chip Generation a b

Type of Chip Control c

Feed rate

5 5

Influence factor Application Condition

Shape

Large feed rate

Continuous chips Chip is sheared Chips appear to with good surface and separated by be torn from the finish. the shear angle. surface. Steel, Stainless steel

Chips crack before reaching the cutting point.

Steel, Stainless steel Steel, Cast iron (Very low Cast iron, Carbon (Low speed) speed, very small feedrate)

Easy

Work deformation

Difficult

Large

Rake angle

Small

D.O.C.

Large

Fast

Cutting speed

Slow

Small feed rate NC lathe (For automation) General lathe (For safety)

{

Good : C type, D type A type : Twines around the tool or workpiece, damages the machined surface and affects safety. Poor B type : Bulky, causes problems in the automatic chip conveyor and chipping occurs easily. E type : Causes spraying of chips, poor machined surface due to chattering, chipping, large cutting force and high temperatures.

j Increase feed rate t1 t2 >t1 f1

f2 >f1

Depth of cut (mm)

Factor of Improvement Chip Control 4,0

2,0

0,1

When feedrate increase, chips become thick and chip control improves.

0,2

0,3

0,4

0,5

Feed rate (mm/rev)

t1 t2 >t1 f

Even if feed rate is the same, smaller side cutting edge angle makes chips thick and chip control improves.

Side cutting edge angle

k Decrease side cutting edge 45°

15°

0,2

0,25

0,3

0,35

Feed rate (mm/rev)

l Decrease nose radius

t2 f

1,6

r2 < r1 t2 >t1

Even if depth of cut is the same, smaller nose radius makes chip thick and chip control improves.

a larger nose radius, cutting resistance and back force increases, chattering may also occur. However, with the same feedrate, a smaller nose radius would produce a poorer surface finish.

0,8

0,4

0,2

0,25

0,3

Depth of cut (mm)

0,35

Technical Guidance

resistance increases in proportion with * Cutting the width of the contact surface. Therefore, with

Nose radius (mm)

Technical Guidance

Basics of Milling Parts of a Milling Cutter

External diameter of cutter body External diameter of boss Hole diameter Width of key way Cutter Body

Axial rake angle Back locating face

Approach angle

Setting ring True rake angle

Front relief angle

Screw

Overall height

Depth of key way

Inclination angle

Insert Chip pocket Relief angle

Diameter of cutter Locator

Clamp

Section A

Setting ring Wiper flat clearance angle

Major cutting edge Inward dish Chamfered corner (if trail angle) or wiper flat (if 0°)

Radial rake angle

l Calculating cutting force d oc . w oc . v f . K c Pc = 60 5 10 6 5 η

Work- –––s––– piece Alloy steel No.

(kW)

H : Horsepower requirement (HP)

Q : Chip removal amount (cm3/min)

0,75

woc : Cutting width (mm) v f : Feed speed (mm/min)

l Chip removal amount Q=

d oc 5 w oc 5 v f 1.000

j k l

P c : Net power requirement (kW)

l Horsepower H=

l Relation between feed rate, work material, specific cutting force

(cm3/min)

d oc : Depth of cut (mm) η : Machine efficiency (0,70 ~ 0,85) K c : Specific cutting forrce (N/mm2)

Specific cutting force (N/mm2)

Power Requirement

1.800 1.400 1.000

––

– – –––5––– – – l– –

Carbon steel

800 600 400

Cast iron

200 160 120

)

Feed rate (mm/tooth)

l Calculating cutting speed π 5D 5n 1.000

Technical Guidance

l Calculating feed rate

vf = ft 5 z 5 n ft =

vf z5n

v c : Cutting speed (m/min) π ≈ 3,14 D : Cutter diameter (mm) n : Rotation speed (rpm) v f : Feed speed (mm/min) f t : Feed rate (mm/tooth) z : Number of teeth

d oc

vc =

– – –

Values in the table show the following properties: - Tensile strength (N/mm 2) for alloy steel and carbon steel - Hardness (H B) for cast iron

Eg. rough value Steel : 2.500 ~ 3.000 Cast iron : 1.500

(

Aluminum alloy

Technical Guidance

Basics of Milling Functions of the Various Cutting Angles Code

Description

j k

Axial rake angle Radial rake angle

γy γx

Approach angle

True rake angle (Effective rake angle)

Functions Controls chip removal direction, effects adhesion of the chips and thrust force etc.

Influences Rake angles can vary from positive to negative (large to small) with typical combinations of positive and negative, positive and positive or negative and negative configurations.

Controls chip thickness and chip removal direction

The effect of the small approach angle is to reduce the chip thickness and cutting force.

Controls cutting performance and ability to retain a cutting edge

- With a positive (large) angle, cutting ability and adhesion resistance are improved but the strength of the cutting edge is weakened. - With negative (small) angle, the strength of the cutting edge is improved but chips will tend to adhere more easily.

Inclination angle

Controls chip removal direction

- With a positive (large) angle, the chip removal is satisfactory with less cutting resistance but the strengh of the corner is weaker.

Wiper flat clearance angle

αf

Controls surface finish

A smaller clearance angle will produce a better surface finish.

Clearance angle

Controls edge strength, tool life and chattering, etc

True Rake Angle Chart

Inclination Angle Chart

True rake angle

Inclination Angel

γx

κ l

Approach angle Axial rake angle = +10° Radial rake angle = -30° Approach angle = 30°

Approach angle

Example in using the above chart:

j γy : k γx : l κ :

Radial rake angle

γy

Axial rake angle

γx

Radial rake angle

Solution: True rake angle

m γ = - 8o

Formula : tan γ = tan γ x . sin κ

+ tan γ y . cos κ

Example in using the above chart :

j γy : k γx : l κ :

Axial rake angle = -10° Radial rake angle = +10° Approach angle = 65°

Formula : tan λ =

Solution: Inclination angle

n λ = - 15° tan γ y . sin κ - tan γ x . cos κ

Rake Angle Combination The effects of the various angle configurations with relation to chip formation and chip removal. Chip removal direction

Negative - Positive Type

Double Positive Type

Double Negative Type

Radial rake angle (Negative)

Radial rake angle (Positive)

Radial rake angle (Negative)

Axial rake angle (Positive)

Approach angle

Axial rake angle (Positive)

(45° ~ 60°)

Rotation

Approach angle

Axial rake angle (Negative)

(60° ~ 75°)

Approach angle (60° ~ 75°)

Advantage

Excellent chip removal and good cutting action

Good cutting action

Double-sided inserts can be use and higher cutting edge strength

Disadvantage

Only single-sided inserts can be use

Lower cutting edge strength and only single-sided inserts can be use

Dull cutting action

Application

For Steel, Cast iron, Stainless steel, Alloy steel

For general milling of steel For low rigidly work piece

For light milling of cast iron and steel

Typical cutter

WGX, WGC, UFO

DNX, DGC, DNF

Technical Guidance

Chips (Eg.) Workpiece: 37Cr4 v c = 130 m/min f t = 0.23 mm/tooth doc = 3 mm

DPG

Technical Guidance

Basics of Milling

Engage angle E

Insert Rotation

Engage angle denotes the angle by which the full length of the cutting edge comes in contact with the workpiece, with reference to the feed direction. The larger E is, the shorter the tool life. To change the value of E: 1) Increase the cutter size 2) Shift the position of the cutter

Small diameter F

N E

(Small)

(Large)

F N

N E E

Cutting area by tool life (m3)

Large diameter

Cutting area by tool life (m3)

øD

Relation to tool life

Workpiece feed direction

Relation to cutter position Relation to cutter diameter

Relation Between Engage Angle and Tool Life

C50

GG25

Engagement angle

Time

0 or 1 edge in contact

Only 1 edge in contact at any time.

Cutting force

l Relation between the number of simultaneously engaged cutting edges and cutting force:

Time

1 or 2 edges in contact

2 edges in contact at any time.

2 to 3 edges in contact

To Improve Surface Roughness

- Insert equipped with straight wiper flat (Face angle: Approx 15’ - 1°) - Insert equipped with curved wiper flat (Eg. curvature R500)

k Integral wiper insert system A system to protrude one or two inserts (wiper insert) with a smooth curved edge just a little beyond the other teeth to wipe the milled surface.

Technical Guidance

- (Applies to WGC, RF types etc.)

l Surface roughness without wiper flat

l Influence of different face angles on surface finish Feed per one tooth

l Surface roughness with straight wiper flat

- Workpiece: 34CrMo4 - Cutter: DPG 5160 R (Single tooth)

Feed per one tooth

- vc = 154 m/min f t = 0,234 mm/tooth doc = 2 mm - Face angle A : 28’ B : 6’

l Effects of having wiper insert (example)

h : Projected value of wiper insert Steels : 0,05 mm Al : 0,03 mm

HW h

f : Feed rate per revolution f

f HC HW

Hc : Surface roughness with only normal teeth Hw : Surface roughness with wiper insert

Surface roughness with common teeth only

When all the cutting edges have wiper flats, a few teeth are intentionally elevated to play the role of a wiper insert.

Surface roughness with one wiper insert

j Milling inserts with wiper flat

20 15 10 5

Feed per one revolution 20 15 10 5

- Workpiece: GG25 - Cutter: DPG 4100 R - Insert: SPKN 1203 - Axial run-out: 0,015 mm - Radial run-out: 0,04 mm - vc = 105 m/min - f t = 0,29 mm/tooth (1,45 mm/rev) C : Only normal teeth D : with 1 wiper insert

Technical Guidance

Tool Failure and Remedies Trouble Shooting Guide for Milling Excessive Flank Wear

Basic Remedies - Select a more wear resistant grade. Tool Material Carbide P30 a P20 K20 a K10 a Cutting Conditions

Excessive Crater Wear

Cutting Edge Failure

Tool Design

- Select appropriate conditions with regards to the particular application.

- Improve axial run-out of cutting edges. (Use a cutter with less run-out) (Attach correct inserts) - Use wiper inserts. - Use special purpose cutters designed for finishing.

Others

Chattering

Cutting Conditions Tool Design Others

Unsatisfactory Chip Control

Burr on Workpiece

Tool Design Cutting Conditions Tool Design Cutting Conditions

Finishing

Cast Iron Non-Ferrous Alloy ACK200 (Coated Carbide) DA1000 (SUMIDIA) T250A (Cermet) BN700 (SUMIBORON)

Roughing ACP100 (Coated Carbide) ACK200 (Coated Carbide) DL1000 (Coated Carbide) - Recommended insert grades Steel Finishing

Cast Iron

T250A (Cermet)

Non-Ferrous Alloy

ACK200 (Coated Carbide) DA1000 (SUMIDIA)

Roughing ACP100 (Coated Carbide) ACK200 (Coated Carbide) DL1000 (Coated Carbide)

- Recommended insert grades Finishing

Steel

Cast Iron

ACP200 (Coated Carbide)

ACK200 (Coated Carbide)

- Recommended insert grades Roughing

Steel ACP300

(Coated Carbide)

Cast Iron ACK300

(Coated Carbide)

- Recommended cutter: WaveMill WGX type

- Recommended insert grades Steel Cast Iron Non-Ferrous Alloy WGX type* DGC type* FF type* Cutter ACP200 ACK200 H1 (Carbide) Insert (Coated Carbide) (Coated Carbide) DL1000 (Coated Carbide) WGC type FMU type RF type Cutter Insert

T250A (Cermet)

BN700 (SUMIBORON)

* marked cutters can be fitted with wiper inserts.

- Reduce feed rates.

- Recommended cutters:

- Select a high rake cutter with sharp cutting edges - Use an irregular pitched cutter. - Improve workpiece and cutter clamp rigidity.

For steel: For cast iron: For Non-ferrous alloy:

- Select cutter with good chip removal features. - Reduce number of teeth. - Enlarge chip pocket.

- Recommended cutter: WaveMill WGX type

- Select a large approach angle. - Select a sharp cutting edge insert (G g L). - Reduce feed rates. - Select a cutter with sharp cutting edges. - Increase feed rates.

DA1000 (SUMIDIA)

WaveMill WGX type DNX type High speed cutter for aluminium RF type

- Recommended cutter: WaveMill WGX type - Recommended cutter: WaveMill WGX type + FG breaker DGC type + FG breaker

Technical Guidance

Edge Chipping on Workpiece

Tool Design

Steel

- Insert thickness: 3,18 g 4,76mm - Select a negative-positive (or negative) cutter configuration with a large approach - Insert type: Standard g Strong edge type angle. - Reinforce the cutting edge (Honing). - Cutting conditions: - Select a strong edge insert (G g H). Refer to recommended conditions listed in the general catalogue - Increase insert size (Thickness in particular).

Tool Material - Select an adhesion resistant grade. Carbide g Cermet Cutting Conditions - Increase cutting speeds. Tool Design

- Recommended insert grades

Roughing ACP300 (Coated Carbide) ACK300 (Coated Carbide) - Select a negative-positive cutter configuration with a large approach angle. - Recommended cutter: WaveMill WGX type - Cutting conditions: - Reinforce the cutting edge (Honing). Refer to recommended conditions listed in the general catalogue - Select a strong edge insert (G g H).

Tool Material - If it is due to excessive low speeds or very low feed rates, select an adhesion resistant grade. - If it is due to thermal cracking, select a thermal impact resistant grade. Cutting Conditions

Unsatisfactory Machined Surface Finish

- Reduce cutting speeds. - Reduce depth-of-cut and feed rate.

Tool Material - Select tougher grade. P10 a P20 a P30 K01 a K10 a K20 Cutting Conditions - Reduce feed rates. Tool Design

Partial Fracture of Cutting Edges

- Reduce cutting speeds. - Increase feedrate.

Tool Material - Select a crater resistant grade. Cutting Conditions

Cutting Edge Chipping

{ Coated Cermet

Remedy Examples

Finishing Roughing

Trouble

Technical Guidance

Basics of Endmilling Parts of an Endmill Body

Neck Cutter sweep

Shank

Neck diameter

Land width Relief width

Diameter Neck length Length of cut

Radial relief Radial primary relief angle Radial secondary relief angle

Margin width

Shank diameter

Margin

Center hole

Shank length Overall length

Center cut

Rake face

land width

Rake angle

Flute

Land

Helix angle

Heel

Corner

Radial cutting edge

End cutting edge End gash

Rounded flute bottom Center hole Flute depth

Web thickness

Axial primary relief angle

Chip pocket

Axial secondary relief angle

Ball radius

Concavity angle of end cutting edge

Calculating Cutting Conditions

l Cutting speed π.D.n vc = 1.000

vc : Cutting speed (m/min)

Side milling

π ≈ 3,14

1.000 . vc n= π.D

l Feed rate doc

vf = f 5 n vf = ft 5 z 5 n

vf ft = z 5 n

D : Endmill diameter (mm) n : Rotational speed (min -1) v f : Feed speed (mm/min) f r : Feed rate per revolution (mm/rev) f t : Feed rate per tooth (mm/tooth) z : Number of teeth

Woc Slotting

l Depth of cut (D.O.C) doc : Axial D.O.C. (depth) woc : Radial D.O.C. (width) R

(Ball Endmill)

Technical Guidance

D1= 2 5 2 5R 5doc —doc2

N10

doc

l Notch width (D1) Pf

l Cutting speed and feedrate are calculated using the same formula as square endmill.

øD R doc Woc

Technical Guidance

Basics of Endmilling Up-cut and Dowm-cut

l Side milling

l Slotting

Up-cut Workpiece

Feed

(a) Up-cut

Down-cut

Workpiece

(b) Down-cut

Workpiece

Workpiece Feed

Feed

(a) Up-cut

(b) Down-cut

l Surface roughness Feed dir.

0,08 -- -0,06 -- -0,04 -- -0,02 ---

Down-cut l

100 150 200 Cutting length (m)

Relation Between Cutting Condition and Deflection

4 --

Down-cut

3 -Up-cut

2 --

Down-cut Up-cut

1 --

250

No.

of teeth angle

Side milling Dry, Air

Slotting

30°

SSM 4080

30°

Downcut side

Feed rate

0,16 mm/rev

0,11 mm/rev

0,05 mm/rev

0,03 mm/rev

Style

Down-cut

Up-cut

Down-cut

Up-cut

Down-cut

Up-cut

Down-cut

Technical Guidance

Work material: Pre-hardened steel (40HRC) Cutting data: vc = 25m/min Upd oc = 8 mm cut side Woc = 8 mm

Feed rate

Up-cut

SSM 2080

Cutting conditions: vc = 88 m/min (n = 2.800 min-1) v f = 530mm/min f t = 0,1 mm/tooth doc = 15 mm woc = 0,5 mm

Work material: Pre-hardened steel (40HRC) Cutting data: vc = 25m/min doc = 12 mm Woc = 0,8 mm

Cat. Number Helix

Reference surface

Workpiece: C50 Endmill: GSX21000C-2D (ø10mm, 2 teeth)

Vertical dir.

Side milling

Endmill

Cutting surface

l Condition

5 -Up-cut

Rmax (µm)

Flank wear width (mm)

l Wear amount

Workpiece

Feed

N11

Technical Guidance

Tool Failure and Remedies Trouble Shooting Guide for Endmilling Failure Excessive Wear

Cause Cutting Conditions

- Cutting speed is too fast - Feed rate is too fast

Technical Guidance

Others

Cutting Edge Failure

Tool Shape - The flank relief angle ist too small Tool Material - Insufficient wear resistance

N12

Chipping

Cutting Conditions

Remedies - Decrease cutting speed and feed rate. - Change to an appropriate flank relief angle. - Select a substrate with more wear resistance - Use a coated tool

- Feed rate ist too fast - Cutting depth is too deep - Tool overhang ist too long - Work clamps are weak - Tool is not firmly attached

- Decrease cutting speed. - Reduce depth of cut - Adjust tool overhang for correct length - Clamp the work piece firmly - Make sure the tool is seated in the chuck properly

- Feed rate ist too fast - Cutting depth is too deep - Tool overhang ist too long - Cutting edge is too long

- Decrease cutting speed. - Reduce depth of cut - Reduce tool overhang as much as possible - Select a tool with a shorter cutting edge

Tool Shape

- Feed rate is too fast - Cutting depth is too deep - Tool overhang is too long - Cutting on the down-cut - Helix angle is large

- Decrease cutting speed. - Reduce depth of cut - Adjust tool overhang for correct length - Change directions to up-cut - Use a tool with a smaller helix angle

Unsatisfactory Machined Surface Finish

Cutting Conditions

- Feed rate is too fast

- Decrease cutting speed.

- Packing of chips

- Use air blow - Use an insert with a larger relief pocket.

Chattering

Cutting Conditions

Packing of Chip

Cutting Conditions

Machine Area

Tool Fracture

Cutting Conditions

Shoulder Deflection

Cutting Conditions

- Cutting speed is too fast - Cutting on the up-cut - Tool overhang is too long Tool Shape - Rake angle is large Machine Area - Work clamps are weak - Tool is not firmly attached

Tool Shape

- Feed rate is too fast - Cutting depth is too deep - Too many teeth - Packing of chips

- Decrease cutting speed. - Change directions to down-cut - Adjust tool overhang for correct length - Use a tool with an appropriate rake angle - Clamp the work piece firmly - Make sure the tool is seated in the chuck properly

- Decrease cutting speed. - Reduce depth of cut - Reduce number of teeth - Use air blow

Technical Guidance

Basics of Drilling Parts of a Drill Hight of point

Leading edge

Margin width

Back taper Lead

Margin

dge

wid

ang

Heel

Cutting edge

Outer corner

Helix angle

Body clearance

Point angle

Rake face

Neck length

Flute length

Shank length

Overall length

Chisel edge

Straight shank

Chisel edge length

Tang thickness

Depth of Body clearance

Ra an ke gle

Chisel edge corner

Tang thickness

th wid

el e

Flu te

Chis

Tang

Taper shank

Drill diamerer

Body clearance Flute

Neck

Flank

Tang length

Relief angle

Diameter of Body clearance Web thickness

Web thinning

A Web

Cutter sweep A : B or A/B = Flute width ratio

Point Angle and Force

Min. Requirement Relief Angle

Width of Edge Threatment and Cutting Force Thrust (N)

8000

Point angle (large)

Web Thickness and Thrust Effects of thinning

When point angle is large, burr height becomes low.

0,2

0,3

0,4

0,2

0,3

0,4

Feed rate (mm/rev)

60 40 20 0

Feed rate (mm/rev)

Thickness

Feed rate (mm/rev) Work : SS41 Cutting speed : 50m/min

2000

* Large relief angle is needed at the center of the drill.

Thrust

Burr height (mm)

Point Angle and Burr

4000

Torque (N . m)

When point angle is large, thrust becomes large but torque becomes small.

Thrust

Point angle (small)

6000

Drill: KDS 215 MAK Work material: C50 (230HB) Cutting conditions: vc = 50 m/min, Water soluble

Web thinning decreases the thrust concentrated at chisel edge, makes the drill edge sharp and improves chip control. Tool life is also longer.

Decrease Chisel Width by Thinning Typical types of thinning

N type

X type

S type : Standard type used generaly. N type : Suitable for thin web drills. X type : F or hard-to-cut material or deep hole drilling.

Technical Guidance

S type

N13

Technical Guidance

Basics of Drilling Reference of Power Requirement and Thrust 12.000

10.000

f = 0,3

Thrust (N)

Power (kW)

f = 0,3

f = 0,2 4 f=01

8.000 f = 0,2

6.000

f = 0,1

4.000

2 2.000 0

Diameter (mm)

Work material: C48 (220HB)

Diameter (mm)

Cutting Condition Selection Control cutting force for low rigid machine

The following table shows the relation between edge treatment width and cutting force. If a problem caused by cutting force occurs, reduce either the feedrate or the edge treatment width.

0,15mm

vc (m/min) f (mm/rev) Torque (N• m)

High speed machining recommendation

Drill : ø10 Work material: C50 (230HB)

Edge treatment width

Condition

0,05mm

Thrust (N)

Torque (N• m)

Thrust (N)

0,38

12,8

2.820

12,0

2.520

0,30

10,8

2.520

9,4

1.920

0,25

9,2

2.320

7,6

1.640

0,15

6,4

1.640

5,2

1.100

When there is surplus capacity with enough machine power and rigidity drilling at normal recommended cutting conditions, we recommend higher drilling speeds. Wear example

Flank face

Margin

Rake face

Vc=60m/min

Vc=120m/min

Work material: C50 (230HB) Cutting data: f = 0,3 mm/rev doc = 50mm Tool life: 600 holes (Cutting length : 30m)

Explanation of Margins (Difference between single and double margins)

Technical Guidance

Single Margin (2 guides: circled parts)

N14

Shape used on most drills

D Double Margin (4 guides: circled parts)

4-point guiding reduces hole bending and undulation for improved stability and accuracy during deep hole drilling.

Technical Guidance

Basics of Drilling (mm)

Run-out of the lip height B and thinning point A are important.

MDS 140 MK 50C vc = 50m/min f = 0,3mm/rev

0,25

Hole expansion

Run-out Accuracy

0,20 0,15 0,10 0,05 0

Peripheral Run-out Accuracy when Tool Rotates

A : The run-out accuracy of thinning point

0,005

B : The difference of lip height

0,005

Drill run-out when mounted on the machine spindle must be within 0,03mm. If the run-out is large, the drilled hole will also be large causing an increase in the horizontal cutting force, which may result in drill breakage if the machine or work clamping is not rigid.

Peripheral run-out (mm)

Influence of Workpiece Surface

0,02

0,05 0,1

Hole expansion 0

0,05 (mm)

0,05

0,1 0,02

0,1

Horizontal cutting force 0

10 (kg)

0,005 0,09

Run-out: within 0,03mm

Peripheral Run-out Accuracy when Workpiece Rotates

0,02

When use on a lathe, run-out at point A must be within 0,03mm, this value must be similar when taken at position B.

Workpiece with slanted or uneven surface

Drill: MDS120MK Work material: C50 (230HB) Cutting data: vc=50 m/min, f=0,3 mm/rev, doc =38mm Water soluble

Chuck

Run-out: within 0,03mm

(Entrance)

(Exit)

If the surface of the hole entrance or exit is slanted or uneven, decrease the feedrate to 0,1~0,15mm/rev at these points.

How to Use Long Drill Problem

Remedies

Hole bend

When using a long drill (e.g. XHGS type and XHT type), DAK type or SMDH-D type drills at high rotational speeds, the run-out of the drill tip may cause a position shift at the entry point making the drill hole bent and resulting in drill breakage.

Position shift

Method 1. Step 1

Step 2

Short drill

No rotation

Pilot hole (1D, Same dia.)

Step 3 2~3 mm

Drilling at recommended condition

Method 2. Low rotational speed minimizes centrifugal forces and prevents drill bending. 2~3 mm

(n = 100~300 rpm) (f =0,15~0,2 mm/rev)

Step 2 Drilling at recommended condition

Technical Guidance

Step 1

N15

Technical Guidance

Tool Failure and Remedies Trouble Shooting Guide for Drilling Failure Excessive Wear on Cutting Edge

Basic Remedies Cutting Conditions

- Use higher cutting speeds. - Increase feed rates.

Cutting Fluid - Reduce pressure if useing internal coolant. - Use cutting fluid with more lubricity.

Drill Failure

Chisel Point Chipping

Chipping on Peripheral Cutting Edge

Remedies Examples - Vc=80~100m/min - Refer to recommended cutting conditions listed in the general catalogue. - Below 1,5MPa.

Tool Design - Increase size of chisel width. - Increase amount of honing on cutting edge. Cutting Conditions

- Reduce depth-of cut. - Reduce feed rate at entry point.

Others

- Improve workpiece clamping rigidity.

Tool Design - Increase amount of honing on cutting edge. - Reduce the amount of front flank angle. Cutting - Reduce cutting speeds. Conditions - Increase feed rates.

- f = 0,05~0,1 mm/rev .

- Refer to recommended cutting conditions listed in the general catalogue.

Cutting Fluid - Use cutting fluid with more lubricity. Others - Improve workpiece clamp rigidity. Margin Wear

Tool Design - Increase amount of back taper. - Reduce margin width. Cutting - Reduce cutting speeds. Conditions - Increase feed rates.

- Refer to recommended cutting conditions listed in the general catalogue.

Cutting Fluid - Use cutting fluid with more lubricity. Others - Schedule for earlier regrind. Drill Breakage

Tool Design - Increase amount of back taper. - Reduce margin width. Cutting - Reduce cutting speeds. Conditions

- Refer to recommended cutting conditions listed in the general catalogue.

Cutting Fluid - Use cutting fluid with more lubricity. Others - Improve workpiece clamp rigidity.

Unsatisfactory Hole Accuracy

Oversized Holes

Cutting Conditions

Unsatisfactory Chip Control

Technical Guidance

- Reduce feed rate at entry phase. - Reduce cutting speeds.

Cutting Fluid - Improve workpiece clamp rigidity. Others - Improve drill clamp precision. - Improve drill clamp rigidity. Poor Surface Finish

- 130°~120° - f = 0,05~0,1 mm/rev - Refer to recommended cutting conditions listed in the general catalogue. - Drill run-out below 0,02mm

Tool Design - Increase amount of back taper. Cutting Conditions

- Increase cutting speeds.

- Refer to recommended cutting conditions listed in the general catalogue.

Cutting Fluid - Use cutting fluid with more lubricity. Holes are Not Straight

Packing of Chips

N16

Tool Design - Improve overall dril rigidity. (large web, small flute). - Reduce drill point angle.

Long Stringy Chips

Tool Design - Reduce amount of edge honing. Cutting Conditions - Reduce feedrates. Others

- Improve workpiece clamp rigidity. - Improve drill clamp precision. - Improve drill clamp ridigity.

Cutting Conditions

- Increase cutting speeds. - Increase feed rates.

- Refer to recommended cutting conditions listed in the general catalogue. - Drill run-out below 0,02mm - Refer to recommended cutting conditions listed in the general catalogue.

Cutting Fluid - Reduce pressure if using internal coolant.

- Below 1,5MPa.

Tool Design - Reduce amount of edge honing. Cutting Conditions - Increase feed rates.

- Refer to recommended cutting conditions listed in the general catalogue.

Cutting Fluid - Reduce pressure if using internal coolant.

- Below 1,5MPa.

Technical Guidance

SUMIBORON

Hardened Steel Machining Work Materials and Cutting Speed Recommendations Cutting speed (m/min)

Application Map of the Various Tool Materials Interrupted cutting

Heavy Coated carbide Cermet

SUMIBORON

Continuous cutting

Light Ceramic

Workpiece hardness (HRC)

Influence of Coolant on Tool Life

0,2

Dry Non water soluble Water emulsion Water soluble

0,15 0,1

In continuous cutting of bearing steel, there is not much difference in dry or wet cut.

0,05 0

Notch wear occurs easily

Wear is quite large.

Large wear

Interrupted cutting Work material: X155CrVMo12-1 Cutting data: vc = 100 m/min doc = 0,2 mm f = 0,1 mm/rev

Tool life

Flank wear width VB (mm)

0,25

Die steel

Relation Workpiece Hardness and Cutting Forces

Continuous cutting 0,3

Bearing steel

100

Cutting time (min)

120

140

Dry

Wet

Relation between Flank Wear and Cutting Force

100 F1

Work material: C105W1 Cutting data: vc = 120 m/min doc = 0,2 mm f = 0,1 mm/rev

For continuous cutting, the influence of coolant on tool life is minimal. However for interrupted cutting, coolant will shorten the tool life because of thermal cracking.

Work material: 100Cr6 (HRC58~62) Insert: TPGN160304 Cutting data: vc = 100 m/min doc = 0,15 mm f = 0,1 mm/rev

F1 Principal force F2 Feed force F3 Back force

150

Cutting force (N)

Hardened steel

Workpiece hardness (HRC) Back force increases substantially for harder work materials.

Workpiece Hardness on Cutting Force and Accuracy

Back force (N) 300

34CrMo4 HRC65

200

C55 HRC24

100

Hard zone

Cutting data: vc = 80 m/min doc = 0,15 mm f = 0,1 mm/rev

Soft zone

0,05

Principal force (N)

Cutting data: vc = 120 m/min doc = 0,5 mm f = 0,3 mm/rev dry

Shore hardness (HS) 70 45(HS)

50 0

Hard zone

0,10

Back force (N)

100

0,05

Feed force (N)

For hardened steel machining, back force increases substantially due to the expansion of flank wear.

0,10

400 300

106N

200

Dimension (mm)

100

External dimension at the soft zone is smaller due to lower cutting forces.

-10

0,05

0,10

-20

Flank wear width VB (mm)

Work material: 25CrMo4 (HRC58~62) Holder: MTXNR2525 Insert: TNMA160408NU

BN250 Vc=120 BN250 Vc=150 BN250 Vc=180

0,3

0,2

0,1

120

Machining output (pcs.)

160

Cutting data: vc= 120, 150, 180 m/min doc = 0,15 mm f = 0,045 mm/rev Wet

Improvement of Surface Roughness by Altering the Feedrate Constant Feedrate Previous edge position

Stationary notch location

Variable Feedrate f

Shifting notch location

Technical Guidance

Surface roughness Ra (μm)

Relation Cutting Speed and Surface Roughness

At high cutting speeds, surface roughness is more stable.

Varying the feedrate spreads the notch location over a larger area, surface finish improves and notch wear decreases.

N17

Technical Guidance

SUMIBORON

Cast Iron Machining

Advantages of Using SUMIBORON for Cast Iron Machining Higher accuracy

Longer tool life at higher cutting speeds

BNS800 BN7000 BNC500

GGG: Ductile cast iron Cutting speed vc (m/min)

Ceramic Coated carbide Cermet

Cutting speed vc (m/min)

Good f Size accuracy

GG: Grey cast iron

BNS800 BN7000 BNC500

Ceramic Coated carbide Cermet

BNX10 Ceramic Coated carbide Cermet

BN7000

Tool life ratio

Good f Surface roughness Ra (μm)

BNC500

Tool life ratio

Turning GGG

Structure

Pearlite

Tool wear shape

Matrix

Pearlite + Ferrite

0,4

DRY

0,3 0,2 0,1

WET

2,5

7,5

12,5

Cutting length (km)

WET ( Water soluble)

Wet

Work material: GG25 Insert: SNGN120408(BN500) Cutting data: vc = 450 m/min doc = 0,25 mm f = 0,15 mm/rev Continuous cutting

Surface roughness Rmax (mm)

Flank wear width VB (mm)

Cast iron structure and wear shape examples

DRY

(v c ≥ 200 m/min)

8 6 4 2 0

200

400

cutting speed Vc (m/min)

Machine: N/C lathe Work material: GG25 (HB200) Holder: MTJNP2525 Insert: TNMA160408(BN500) Cutting data: vc = 110~280 m/min doc = 0,1 mm f = 0,1 mm/rev WET

Dry Crater wear

For machining cast iron with SUMIBORON, cutting speeds (Vc) should be 200m/min and above. WET cutting is recommended.

Milling SUMIBORON BN Finish Mill EASY - High speed machining Vc = 2000m/min - Surface Roughness Rz=3,2 (Ra=1,0) - Running cost is reduced because of economical insert - Easy insert setting with the aid of a setting gauge - Safe, anti-centrifugal force construction for high speed conditions

0,20

Flank wear width (mm)

250

Ceramic Vc=400m/min

Vc=600m/min

Vc=1000m/min

Vc=600m/min

0,15

Cutting data: doc = 0,5 mm, f t = 0,15 mm/tooth

200

Number of pass

0,25

0,10

0,05

Dry

150

100

Typical thermal crack

Vc=1500m/min

Wet

Technical Guidance

N18

100

120

Number of pass Work material: GG25 Tool material: BN700 Cutting data: doc = 0,5 mm, f t = 0,1 mm/tooth, DRY

140

160

180

200

0 300

450

600

750

900

1050

1200

1350

1500

Cutting speed (m/min)

Dry cutting is recommended for high speed milling of cast iron with SUMIBORON.

Technical Guidance

SUMIBORON

Machining Hard-to-cut Materials

Powder Metal BN700 H1 (Carbide) T110A(Cermet)

3. Height of burr Max height of burr (μm)

2. Surface roughness Surface roughness Rz (μm)

Flank wear width VB (μm)

1. Flank wear

BN700 H1 (Carbide) T110A(Cermet)

Cutting length (km)

BN700 H1 (Carbide) T110A(Cermet)

Cutting speed (m/min)

Work material: SMF4040 equivalent Process details: ø100~300mm heavy interrupted facing with grooves and drilled holes. (after 40 passes) Insert: TNGA160404 Cutting data: f=0.1mm/rev, d=0.1mm, Wet

Cutting speed (m/min)

For general power metal components, carbide and cermet grades can perform up to Vc=100m/min. However, around Vc=120m/min, wear becomes rapid and surface roughness deteriorates with increased burrs. SUMIBORON on the other hand, exhibits stability and superior wear resistance, burr prevention and surface roughness especially at high speeds.

Heat Resistive Alloy Ni based alloy

Typical tool damage of CBN tool when cutting Inconel 718

Cutting data: f = 0,06mm/rev, doc = 0,3mm, WET

Influence of cutting speed (Grade BNX20, f =0,06 mm/rev., L=0,72km)

Flank wear

Influence of feedrate (Grade BNX20, Vc=300m/min, L=0,18km) f = 0,12mm/rev

f = 0,06mm/rev

BN700 BNX20 Whisker reinforced ceramic

Notch wear Flank wear Influence of tool grade (Vc=500m/min, f =0,12 mm/rev, L=0,36km) BNX20

0,5mm

Coated carbide (K series)

Cutting length (m)

BN700

Cutting data: doc = 0,3mm, WET

BN700 BNX20 Whisker reinforced ceramic

Cutting speed (m/min)

Flank wear

Vc = 500m/min Cutting speed (m/min)

Vc = 300m/min Notch wear

Cutting data: f = 0,12mm/rev, doc = 0,3mm, WET

Cutting length (m)

Tool life criteria Notch wear = 0,25mm Or flank wear = 0,25mm BNX20 is recommended for high speed and low feedrate condition. BN700 is recommended for cutting speeds below 240m/min

Tool life criteria Notch wear = 0,25mm Or flank wear = 0,25mm BN700 is recommended for cutting at high feedrates. (Over f=0,1mm/rev)

K10

DA150

BN700 Breakage

Cutting time (min)

Flank wear width VB (mm)

BN700 Breakage

Flank wear width VB (mm)

Ti based alloy K10

DA150

Cutting time (min)

Work Material: Ti-6Al-4V Insert: DNM120404NF Cutting data: vc = 100m/min, d oc = 0,1mm, f = 0,05mm/rev, WET SUMIDIA positive type inserts are extremely good for Ti alloy, due to high cutting edge strength and high wear resistance.

DA150 Breakage

BN700

Cutting time (min)

Work Material: Ti-6Al-4V Insert: DNMA150412 Cutting data: Vc = 120m/min, doc = 0,3mm, f =0,25mm/rev, WET Negative type insert BN700 is excellent for high efficiency cutting. (For large depth of cut and high feedrates)

Insert: SNGN090308 Cutting data: vc = 50, 300 m/min f = 0,1 mm/rev doc = 0,2 mm Wet

BNS800 (Vc=300m/min)

Flank wear width VB (mm)

Work material: Colmonoy No.6 (Ni-based self fluxing alloy)

Whisker reinforced ceramic (Vc=50m/min) Cutting is difficult because of large wear at Vc=50m/min

Small wear at V=300m/min

Cutting length (km)

Work material: Stellite SF-20 (Co-based Self-fluxing alloy) Insert: SNGN090308 Cutting data: vc = 50 m/min f = 0,1 mm/rev doc = 0,2 mm Dry

Flank wear width VB (mm)

Hard facing alloys BNS800 (Vc=300m/min) Competitor’s solid CBN Chipping

No chipping Cutting length (km)

Whisker reinforced ceramic (Vc=50m/min, After 10m Cutting)

BNS800 (After 2km of cutting)

Competitor‘s solid CBN (After 2km of cutting)

Technical Guidance

Chipping BNS800 (Vc=300m/min, After 2km Cutting)

N19

Technical Guidance

Tool Failure and Remedies

SUMIBORON

Damage Large flank wear

Remedies Tool material Tool design Cutting condition

F Select a more wear resistant grade. F Reduce the cutting force. F Reduce the NL width and angle. F Positive inserts preferred F Check the cutting speed. F Reduce the cutting speed to less than 200m/min. F Higher feed rate reduces the overall tool-to-work contact time.

Large crater wear Tool material

F Crater wear resistant grades are recommended. Continuous ~ Light interrupted cutting = BNC2010 Light ~ Medium interrupted cutting = BNX20 Medium ~ Heavy interrupted cutting = BNX25

Tool design

F Determine the cutting edge geometry after inspecting the used inserts closely. F Sharpen the cutting edge to prevent crater wear. F Strengthen the cutting edge to prevent crater breakage.

Breakage at bottom of crater Cutting condition

Cutting Edge Failure

Flaking

Tool material Tool design Cutting condition

Cutting condition

F If surface finish is affected, consider using the “Variable Feed rate” method to improve finishing. F For other cases, use remedies similar to that for normal wear.

Tool material

F Caused by impact shocks to the cutting edge. Chattering may also be a contributing factor. F Select a tougher grade. F Strengthen the cutting edge. F Large NL angle, Honing. F Higher feed rates are recommended to lessen the number of impacts.

Tool design Cutting condition

Chipping at nose position

Tool material Tool design Cutting condition

Thermal crack

Technical Guidance

F Flaking is caused by high back forces and back force is related to flank wear. F Select a more wear resistant grade. F A sharper cutting edge helps prevent flaking. F Reduce the NL angle and width F Positive inserts preferred F Reduce flank wear with lower speed and higher feed rates. F Reducing tool-to-work contact time effectively reduces flank wear.

Chipping at notch position

N20

F Check the cutting speed. F Reduce the cutting speed to less than 200m/min. F Higher feed rates are recommended.

Cutting condition

Tool design Tool material

F Caused by impact shocks to the cutting edge. Chattering may also be a contributing factor. F Select a tougher grade. F Strengthen the cutting edge. F Large NL angle, Honing. F Higher feedrates are recommended to lessen the number of impacts.

F Thermal shocks generate vertical crack lines across the cutting edge. Completely dry condition is recommended. F If dry condition machining is already observed, then reduction of cutting temperatures and cutting force is necessary. F Decrease cutting speed, feedrate, depth of cut. F Sharpen cutting edge. F Select more thermal conductivity grade.

References Steel and Non-Ferrous Metal Symbols Chart l Carbon Steels

l High Speed Steels

l Austenitic Stainless Steels

JIS

AISI

DIN

JIS

AISI

DIN

JIS

AISI

DIN

S10C

1010

C10

SKH2

—

SUS201

201

—

S15C

1015

C15

SKH3

S18-1-2-5

SUS202

202

—

S20C

1020

C22

SKH10

T15

S12-1-4-5

SUS301

301

X12CrNi17 7

S25C

1025

C25

SKH51

S6-5-2

SUS302

302

—

S30C

1030

C30

SKH52

M3–1

—

SUS302B

302B

—

S35C

1035

C35

SKH53

M3–2

S6-5-3

SUS303

303

X10CrNiS18 9

S40C

1040

C40

SKH54

—

SUS303Se

303Se

—

S45C

1045

C45

SKH56

M36

—

SUS304

304

X5CrNiS18 10

S50C

1049

C50

SUS304L

304L

X2CrNi19 11

S55C

1055

C55

SUS304NI

304N

—

SUS305

305

X5CrNi18 12

SUS308

308

—

SUS309S

309S

—

SUS310S

310S

—

SUS316

316

X5CrMo17 12 2

SUS316L

316L

X2CrNiMo17 13 2

SUS316N

316N

—

l Ni-Cr-Mo Steels

l Alloy Tool Steels SKS11

—

SKS51

— —

SNCM220

8620

21NiCrMo2

SKS43

W2-9 1/2

SNCM240

8640

—

SKD1

X210Cr12

SNCM415

—

SKD11

X155CrVMo12-1

SNCM420

4320

—

SKD61

SNCM439

4340

40NiCrMo6

SNCM447

—

34NiCrMo6

l Cr Steels

—

X40CrVMo5-1

l Grey Cast Iron FC100

No 20B

GG-10

SUS317

317

—

FC150

No 25B

GG-15

SUS317L

317L

X2CrNiMo18 16 4

FC200

No 30B

GG-20

SUS321

321

X6CrNiTi18 10

SCr415

—

15CrMo5

SCr420

5120

20Cr4

FC250

No 35B

GG-25

SUS347

347

X6CrNiNb18 10

SCr430

5130

34Cr4

FC300

No 45B

GG-30

SUS384

384

—

FC350

No 50B

GG-35

SCr435

5132

37Cr4

SCr440

5140

41Cr4

SCr445

5147

—

l Cr-Mo Steels SCM415

—

15CrMo5

SCM420

—

20CrMo5

SCM430

4131

SCM435

4137

25CrMo4 34CrMo4

SCM440

4140

42CrMo4

SCM445

4145

—

l Mn Steels and Mn-Cr Steels for Structural Use

l Nodular Cast Iron FCD400

60-40-18

l Heat Resisting Steels SUH31

—

GGG-40

SUH35

—

— —

—

X53CrMnNi21 9

—

— —

FCD450

—

GGG-40.3

SUH36

FCD500

80-55-06

GGG-50

SUH37

FCD600

—

GGG-60

SUH38

—

FCD700

100-70-03

GGG-70

SUH309

309

—

SUH310

310

CrNi2520

SUH330

N08330

—

l Ferritic Heat Resisting Steels

l Ferritic Stainless Steels

SUH21

—

CrAl1205

SUS405

405

X10CrAl13

SUH409

409

X6CrTi12

SMn420

1522

—

SUS429

429

—

SUH446

446

—

SMn433

1534

—

SUS430

430

X6Cr17

SMn438

1541

—

SUS430F

430F

X7CrMo18

SMn443

1541

—

SUS434

434

X6CrMo17 1

SMnC420

—

SMnC443

—

SK1

—

SK2

W1-11 1/2

SK3

W1-10

SK4

W1-9

SK5 SK6 SK7

l Cr-Mo Steels

l Martensitic Stainless Steels

l Martensitic Heat Resisting Steels SUH1

—

X45CrSi9 3

SUH3

—

SUH4

—

SUS403

403

—

SUH11

—

SUH600

—

410

X10Cr13

416

—

SUS420JI

420

X20Cr13

C105W1

SUS420F

420F

—

SUS431

431

X20CrNi17 2

W1-8

C80W1

SUS440A

440A

—

C80W1

SUS440B

440B

—

C70W2

SUS440C

440C

—

Technical Guidance

SUS410 SUS416

N21

References Hardness Scale Comparision Chart

Approx. metric value and Brinell hardness of steel

Technical Guidance

Vickers Shore Rockwell Hardness Brinell Traverse Hardness „A“ Scale „B“ Scale „C“ Scale „D“ Scale Hardness Hardness Rupture 10mm Ball Diamond, 100kgf Diamond, Diamond, 50kgf Strength 3.000kgf brale 60kgf 1/10“ Ball brale 150kgf brale 100kgf (N/mm2) (HB) (HRB) (HRC) (HRD) (HRA) (HV) (HS)

N22

Brinell Vickers Shore Rockwell Hardness Traverse Hardness „A“ Scale „B“ Scale „C“ Scale „D“ Scale Hardness Hardness Rupture 10mm Ball Diamond, 100kgf Diamond, Diamond, 50kgf Strength 3.000kgf brale 60kgf 1/10“ Ball brale 150kgf brale 100kgf (N/mm2) (HRB) (HRC) (HRD) (HRA) (HB) (HV) (HS) 321

67,5

(108,0)

34,3

50,1

339

1060

—

85,6

—

68,0

76,9

940

—

85,3

—

67,5

76,5

920

—

311

66,9

(107,5)

33,1

50,0

328

1025

66,3

(107,0)

32,1

49,3

319

1005

—

85,0

—

67,0

76,1

900

—

302

767

84,7

—

66,4

75,7

880

—

293

65,7

(106,0)

30,9

48,3

309

970

757

84,4

—

65,9

75,3

860

—

285

65,3

(105,5)

29,9

47,6

301

—

950

745

84,1

—

65,3

74,8

840

—

277

64,6

(104,5)

28,8

46,7

292

925

733

83,8

—

64,7

74,3

820

—

269

64,1

(104,0)

27,6

45,9

284

895

722

83,4

—

64,0

73,8

800

—

262

63,6

(103,0)

26,6

45,0

276

875

712

—

255

63,0

(102,0)

25,4

44,2

269

850

710

83,0

—

63,3

73,3

780

—

248

62,6

(101,0)

24,2

43,2

261

825

698

82,6

—

62,5

72,6

760

—

241

61,8

100,0

22,8

42,0

253

800

684

82,2

—

61,8

72,1

740

—

235

61,4

99,0

21,7

41,4

247

785

60,8

98,2

20,5

40,5

241

765

682

82,2

—

61,7

72,0

737

—

229

670

81,8

—

61,0

71,5

720

—

223

—

97,3

(18,8)

—

234

—

656

81,3

—

60,1

70,8

700

—

217

—

96,4

(17,5)

—

228

725

653

81,2

—

60,0

70,7

697

—

212

—

95,5

(16,0)

—

222

—

705

647

81,1

—

59,7

70,5

690

—

207

—

94,6

(15,2)

—

218

690

638

80,8

—

59,2

70,1

680

—

201

—

93,8

(13,8)

—

212

675

630

80,6

—

58,8

69,8

670

—

197

—

92,8

(12,7)

—

207

655

627

80,5

—

58,7

69,8

667

—

192

—

91,9

(11,5)

—

202

640

601

79,8

—

57,3

68,7

640

—

187

—

90,7

(10,0)

—

196

—

620

578

79,1

—

56,0

67,7

615

—

183

—

90,0

(9,0)

—

192

615

—

89,0

(8,0)

—

188

600

555

78,4

—

54,7

66,7

591

2055

179

534

77,8

—

53,5

65,8

569

1985

174

—

87,8

(6,4)

—

182

—

585

514

76,9

—

52,1

64,7

547

1890

170

—

86,8

(5,4)

—

178

570

495

76,3

—

51,0

63,8

528

1820

167

—

86,0

(4,4)

—

175

—

560

477

75,6

—

49,6

62,7

508

1730

163

—

85,0

(3,3)

—

171

545

461

74,9

—

48,5

61,7

491

1670

156

—

82,9

(0,9)

—

163

—

525

444

74,2

—

47,1

60,8

472

1585

149

—

80,8

—

156

505

429

73,4

—

45,7

59,7

455

1510

143

—

78,7

—

150

490

415

72,8

—

44,5

58,8

440

1460

137

—

76,4

—

143

460

401

72,0

—

43,1

57,8

425

1390

131

—

74,0

—

137

—

450

—

72,0

—

132

435

388

71,4

—

41,8

56,8

410

1330

126

375

70,6

—

40,4

55,7

396

1270

121

—

69,8

—

127

415

363

70,0

—

39,1

54,6

383

1220

116

—

67,6

—

122

400

352

69,3

(110,0)

37,9

53,8

372

1180

111

—

65,7

—

117

385

341

68,7

(109,0)

36,6

52,8

360

1130

331

68,1

(108,5)

35,5

51,9

350

1095

1) Figures within the ( ) are not commonly used 2) Rockwell A, C and D scales utilises a diamond brale 3) 1 N/mm2 = 1 MPa

References Finished Surface Roughness

Types of Surface Roughness Measurements

Calculated Roughness

h 1)

Descriptive Figure

(Disregard unusually high peaks and deep valleys as they are considered as flaws.)

This method is to obtain a center line between the peaks and valleys within the reference line, l. Fold along the center line to superimpose the valleys against the peaks. (Shaded portions with dashed outline on the right figure). Take the total shaded area and divided it by l in µm.

Rz=

m Yv5

Yp5

Yp4 Yv4

Yp3

Yp2

Select the 5 highest peak and 5 deepest valleys. Measure the distance between the two lines and express it in µm. (1 µm = 0,001mm)

Yv3

Yv2

h 2)

Yp1

From the profile, extract a portion to be the reference line, l.

(Yp1+Yp2+Yp3+Yp4+Yp5)+(Yv1+Yv2+Yv3+Yv4+Yv5) 5

Roughness Curve f

Center-Line Measuring Length

Designated values of the above types of surface roughness, standard reference length values and the triangular symbol classifications are shown on the table on the right. h 1) h 2)

Ry Rz

Designated Designated Designated Standard Triangular values for values for values for reference length h 1) h 2) Symbols Ra values, l (mm) Ry Rz

This is the value (expressed in µm) measured from the deepest valley to the highest peak of the reference line, l, extracted from the profile.

Yv1

Ten-point Mean Roughness

Maximum Height

Types Symbol Method of Determination

: According to new JIS B 0601:2001 : According to new JIS B 0601:2001

(Old symbol: Rz) (Old symbol: RzJIS)

(0,05S) 0,1S 0,2S 0,4S

(0,05Z) 0,1Z 0,2Z 0,4Z

(0,013a) 0,025a 0,05a 0,10a

—

0,8S

0,8Z

0,20a

0,25

1,6S 3,2S 6,3S

1,6Z 3,2Z 6,3Z

0,4a 0,8a 1,6a

0,8

12,5S (18S) 25S

12,5Z (18Z) 25Z

3,2a 6,3a

(35S) 50S (70S) 100S

(35Z) 50Z (70Z) 100Z

12,5a 25a

—

(140S) 200S (280S) 400S (560S)

(140Z) 200Z (280Z) 400Z (560Z)

(50a) (100a)

—

2,5

—

Remarks: The designated values in the brackets do not apply unless otherwise stated.

Technical Guidance

N23

N24

Piezas de Spare Parts repuesto P1–P8

Screw ............................................................................. Tornillos .........................................................................P2-P4 Lever Pin, Shim, Nut..................................................... P4-P6 Shim Pin, Eccentric Tornillos, palancas,Pin asientos de plaquita.................P7 ................................................ Wrench........................................................................... P8 Pasadores, Tuercas, Excéntricas.............................. Llaves..............................................................................

Spare Repuestos Parts

Piezas de SPARE PARTS repuesto

Tornillos Screw

B a°

M l M2,5 0,45 7,5 3,45 T8 60 M3 0,5 8,8 4,2 T10 60 l M3,5 0,6 8 5,1 T10 52 l M3,5 0,6 7,4 5,2 T15 60 l M3,5 0,6 8,8 5,2 T15 60 l M4 0,7 8 5,5 T15 60 l M4 0,7 14,5 5,5 T15 60 M5 0,8 15 7 T20 60 M6 1,0 13 9 T25 60 M6 1,0 15 9 T25 60 M6 1,0 17 9 T25 60

2,0 3,0 3,4 3,0 -

Torx Flat Head Screw Stock

BFTX0203A BFTX0204A BFTX0305A BFTX0306A BFTX0307A BFTX0407A BFTX0410A BFTX0509A

l l l l l l l l

M2 M2 M3 M3 M3 M4 M4 M5

Cat. No.

Stock

Dimensions (mm) d Pitch L D B a°

Cat. No.

d Pitch L

0,4 3 2,7 T6 90 0,4 4,3 2,7 T6 90 0,5 5,3 4,3 T10 90 0,5 5,8 4,3 T10 90 0,5 6,8 4,3 T10 90 0,7 7,3 5,6 T15 90 0,7 10,3 5,6 T15 90 0,8 9,3 6,9 T20 90

Stock

Spare Repuestos Parts

Cat. No.

Cat. No. BFTY02205 BFTY02206

3,0 3,0 3,0 3,0 -

Dimensions (mm)

d Pitch L

BFTX03510SD M3,5 0,6 BFTX03517SD M3,5 0,6 BFTX0517SD q M5 0,8 BFTX0618SD M6 1,0

Torx Flat Head Screw

0,5 2,0 2,0 2,0 -

D B a° 10 5,3 T10 60 2,0 17 5,3 T10 60 2,0 17 7,2 T20 60 5,0 18 T25 60 7,5

Dimensions (mm)

d Pitch L

D B a° l M2,2 0,45 5,0 3,05 T7 60 l M2,2 0,45 5,6 3,05 T7 60 1,0

Dimensions (mm)

D B a° BFTX01604N l M1,6 0,35 4,2 2,4 T6 60 BFTX0203N l M2 0,4 3 2,7 T6 60 BFTX0204N l M2 0,4 4,3 2,7 T6 60 BFTX02205N l M2,5 0,45 4,5 3 T6 60 BFTX02505N l M2,5 0,45 4,5 3,45 T8 60 BFTX02506N l M2,5 0,45 5,5 3,45 T8 60 BFTX02508NV l M2,5 0,45 7,5 3,5 T8 60 BFTX0306N q M3 0,5 5,8 4,2 T10 60 BFTX0307N l M3 0,5 6,5 4,2 T10 60 BFTX0309N l M3 0,5 9 4,2 T10 60 BFTX0312N M3 0,5 12 5,4 T10 60 BFTX03509N l M3,5 0,6 8,5 4,9 T10 60 BFTX0406N l M4 0,7 6 5,6 T15 60 BFTX0407N l M4 0,7 7 5,6 T15 60 BFTX0409N l M4 0,7 9 5,6 T15 60 BFTX0412N l M4 0,7 12 5,5 T15 60 BFTX0509N l M5 0,8 9 7 T20 60 BFTX0511N l M5 0,8 11,5 7 T20 60 BFTX0513N l M5 0,8 13 7 T20 60 BFTX0515N l M5 0,8 15 7 T20 60 BFTX0615N l M6 1,0 15 9 T25 60 BFTX0619N l M6 1,0 19 9 T25 60 Torx Flat Head Screw

0,5 0,5 2,0 2,0 3,4 3,4 5,0

Cat. No.

Stock

Dimensions (mm)

d Pitch L

D B a° BFTX01804IP l M1,8 0,35 3,7 2,45 6IP 60 BFTX02505IP l M2,5 0,45 4,5 3,45 8IP 60 BFTX02506IP l M2,5 0,45 5,5 3,45 8IP 60 BFTX0305IP l M3 0,5 5,3 3,8 8IP 60 BFTX0306IP l M3 0,5 6 3,8 8IP 60 BFTX0307IP M3 0,5 7 4,3 10IP 55 BFTX0308IP m M3 0,5 8 3,8 8IP 60 BFTX03510IP m BFTX03512IP l M3,5 0,6 11,5 5,3 15IP 60 BFTX03584IP l M3,5 0,6 7,4 5,1 15IP 60 BFTX03510IP08 l M3,5 0,6 10 5,3 8IP 60 BFTX03510IP15 l M3,5 0,6 10 5,3 15IP 60 BFTX0407IP l M4 0,7 8,0 5,6 15IP 60 BFTX0409IP l M4 0,7 9,0 5,6 15IP 60 BFTX0412IP l M4 0,7 12 5,5 15IP 60 BFTX0418IP l M4 0,7 18 5,5 15IP 60 BFTX04513IP20 l M4,5 0,75 13,1 6,8 20IP 60 BFTX0511IP l M5 0,8 11,5 7 20IP 60 BFTX0513IP l M5 0,8 13 7 20IP 60 BFTX0615IP l M6 1,0 15 9 25IP 60

Stock

BFTX02506 BFTX02508 BFTX0309 BFTX03508 BFTX03584 BFTX03588 BFTX0408 BFTX0414 BFTX0515 BFTX0613 BFTX0615 BFTX0617

3,4 3,4 5,0 7,5 7,5 7,5

Dimensions (mm)

d Pitch L

Stock

Cat. No.

ød

Torx Flat Head Screw

M4 0,5 7,5 5,7 T15 61 M4 0,5 8,4 6,15 T15 61 M5 0,5 13 6,8 T20 61 M6 0,75 16,5 8 T25 61 m M6 0,75 21 9,5 T25 61 l M8 0,75 24,5 12 T25 61 l l l l

Torx Plus Flat Head Screw

BFTG0408F BTTG0409F BFTG0513F BFTG0617F BFTG0621F BFTG0825F

Stock

Cat. No.

Dimensions (mm) d Pitch L D B a°

Stock

Screw Stock

Screw High Precision Screw

Dimensions (mm)

d Pitch L

0,2 0,5 0,5 0,5 1,1 1,5 1,5 2,0 2,0 3,0 3,0 3,4 3,0 5,0 5,0 5,0 5,0 5,0

D B a° BFTX0410T8L l M4 0,7 9,6 5,6 T8 60 1,1 BFTX0410T8R l

Button Head Cap Screw

Cat. No.

T Type with Torx Hole

D B

M3 0,5 l M3 0,5

4 6

Full 5,5 Full 5,5

2 2

BH0308 ( M3 0,5 FBUP3-A0-9) l

Full 5,5

1,0

l M3 0,5 M3,5 0,6 M4 0,7 m M4 0,7 M5 0,8 l M5 0,8 l M6 1,0 l M6 1,0 M8 1,25 M8 1,25 m M8 1,25 M8 1,25 M8 1,25 M8 1,25 M10 1,5 M10 1,5 M10 1,5 M10 1,5

10 4 8 15 10 16 16 20 24 24 25 30 30 32 30 30 36 36

Full 5,5 2 Full 7 2 Full 6 2,5 Full 7,5 2,5 Full 9,5 3 14,4 9,5 3 14 10,5 4 Full 10,5 4 20 12 4 20 12 4 22,5 14 5 26 12 4 26 12 4 29,5 14 5 26 14 5 26 14 5 32 14 5 32 14 5

BH0304 BH0306

Hexagonal Hole Type

Dimensions (mm)

BH0310 BH03504 BH0408 BH0415 BH0510 BH0516 BH0616 BH0620 BH0824R BH0824L BH0825 BH0830R BH0830L BH0832 BH1030R BH1030L BH1036R BH1036L

Piezas de SPARE PARTS repuesto

Tornillos Screw

M3 M3 l M4 l M5 M5 M6 M6 M6 M6

0,5 6 0,5 10 0,7 4 0,8 6 0,8 10 1,0 10 1,0 12 1,0 20 1,0 3,5

1,5 1,5 2 2,5 2,5 3 3 3 T15

Cap Screw (Torx Plus)

BXD02208IP BXD02509IP BXD03011IP BXD03512IP BXD04014IP BXD04515IP

Cat. No. BTT0407 BTT0411 BTT0511 BTT0615

Special Hollow Screw

Dimensions (mm) d Pitch L B a°

l M4 0,5 7 2,6 2 l M4 0,5 11 2,6 2 M5 0,8 11 5 2 M6 1,0 15 6 2,5

BW0507F l BW0609F BW0508F-SD BW0810F-SD q BW0912F-SD

60 60 20 20

M5 0,5 M6 0,75 M5 0,5 M8 0,75 M9 0,75

7 9 8 10 12

1,2 1,5 1,2 1,8

D B

6,3 3,5 7,7 4 6,3 3,5 10 5

Dimensions (mm)

d Pitch L

D B

l M2,2 0,45 7,5 5,7 3,5 8IP 7 4,1 10IP l M2,5 0,45 9 l M3 0,5 10,5 8 4,9 15IP l M3,5 0,6 11,5 8,8 5,5 15IP l M4 0,7 12,5 9,5 6 20IP l M4,5 0,75 14,3 10,8 6,8 25IP

Cap Screw with Oil Hole

Cat. No. ød

øD

l L

Cap Screw with Oil Hole

l H2 L H1

ød

D H B

m M3 0,5 7,5 Full 5,3 2,4 10IP 2,0

Cap Screw

Flat Head Screw

Dimensions (mm)

d Pitch L

D H B

BXH0825-D13 m M8 1,25 25 Full 13 8 6 BXH1030-D16 m M10 1,5 30 Full 16 10 8 BXH1235-D18 m M12 1,75 35 Full 18 12 10

Cat. No.

Button Head Cap Screw

Dimensions (mm)

d Pitch L

D H1 H2 B

BXH1235-D33 m M12 1,75 35 Full 33 10 2 10 BXH1635-D40 m M16 2,0 35 30 40 10 - 14 BXH2036-D50 m M20 2,5 36 29 50 14 4 17 -

Cat. No.

Dimensions (mm)

d Pitch L

D B

m M5

0,8 12 10,5 8

Dimensions (mm)

d Pitch L

FBUP2-A0-8 q M3 0,5 10 5,5 FBUP3-A0-8 M3,5 0,6 12 7 FBUP4-A0-8 M5 0,8 15 9,3

Dimensions (mm)

d Pitch L

ød

øD

D B

4 Full 5,5 2,5 8 Full 5,5 2,5 15 Full 5,5 2,5 20 Full 5,5 2,5 8 Full 7 3 10 Full 7 3 14 Full 7 3 25 20 7 3 8 Full 8,5 4 10 Full 8,5 4 12 Full 8,5 4 15 Full 8,5 4 20 Full 8,5 4 5,0 20 16 8,5 T20 15 Full 10 5 20 Full 10 5 22 18 10 5 25 18 10 5 20 Full 13 6 -

l L

EHBX0512

Dimensions (mm)

d Pitch L

øD

8 2 2,8 2 10 2 2,8 2 12 2 2,8 2 8 3 3,5 2,5 9 2 4 T15 10 3 3,5 2,5 3,0 18 4 3,5 2,5 9 2 4 3 15 5 4 3 18 5 4 3 20 5 4 3 12 2 5 4 18 6 5 4 20 6 5 4 25 8,5 5 4 15 5 4,3 T20 -

l l l l

M3 0,5 M3 0,5 M3 0,5 M3 0,5 M4 0,7 M4 0,7 M4 0,7 M4 0,7 M5 0,8 M5 0,8 M5 0,8 M5 0,8 M5 0,8 M5 0,8 M6 1,0 M6 1,0 M6 1,0 M6 1,0 M8 1,25

Cat. No.

B a° 2 2 3

82 1,0 82 1,0 82 2,7

Dimensions (mm)

d Pitch L

FBUP3-A0-9 l M3 0,5

D B

Full 5,5

1,0

Spare Repuestos Parts

Cat. No.

Stock

Set Screw

Cat. No. BXA0310IP

Dimensions (mm) d Pitch L D B

M4 0,7 M4 0,7 M4 0,7 M5 0,8 M5 0,5 q M5 0,8 M5 0,8 m M6 1,0 M6 1,0 M6 1,0 M6 1,0 M8 1,25 M8 1,25 M8 1,25 M8 1,25 M6 1,0

Stock

BTD0615T

Cat. No. BTD0408 BTD0410 BTD0412 BTD0508 BTD05F09 BTD0510 BTD0518 BTD0609 BTD0615 BTD0618 BTD0620 BTD0812 BTD0818 BTD0820 BTD0825 BTD0615T

Stock

Cap Screw (Torx Plus) Set Screw

Cat. No.

Stock

Dimensions (mm) d Pitch L D B a°

BX0520T

Stock

øD

BT06035T

BT0306 BT0310 BT0404 BT0506 BT0510 BT0610 BT0612 BT0620 BT06035T

0,4 4 3 1,5 90 0,4 5,5 3,5 1,5 90 0,5 6,3 4,2 2 90 1,0 0,5 8 4,2 2 90 1,0 1,0 23 12 4 90 7,0

Stock

Cat. No.

B a°

Stock

Set Screw

M2 M2 M3 M3 m M6

Stock

BHF0203L BHF0203B BHF0306R BHF0308R BHF0623

Dimensions (mm)

d Pitch L

Dimensions (mm)

d Pitch L

Stock

Cat. No.

BX0304 BX0308 BX0315 BX0320 BX0408 BX0410 BX0414 BX0425 BX0508 BX0510 BX0512 BX0515 BX0520 BX0520T BX0615 BX0620 BX0622 BX0625 BX0820

Stock

Button Head Screw

Cat. No.

l M5 0,8 25,5 9,5 8,5 3 4,0 l M6 1,0 30 11,3 10,5 4 4,5 M8 1,25 34,2 12,7 12,0 5 M4 0,7 9,5 2 5,7 2,5 1,8 m M5 0,8 13 3 7,7 3 2,7

Stock

BHA0525 BHA0625 BHA0834 BHE0407 BHE0510

Stock

Cat. No.

Cap Screw

Dimensions (mm) d Pitch L D B

Stock

Screw Stock

Screw Phillip Head Cap Screw

Piezas de SPARE PARTS repuesto

Tornillos, palancas, Screw, Leverasientos Pin

ød

øD

øB

WB4-8 WB5-10 WB5-12 WB6-13 WB6-16 WB6-20 WB6-30 WB8-20 WB8-24 WB8-30 WB8F-30

Dimensions (mm) d Pitch L D B 1

ød

øD

Dimensions (mm) d Pitch L D B

M4 0,7 12

RFJ

Torx Double Screw

ød

øD

Stock

D B

M4 0,7 17 10,5 6

SRFJ

Cat. No. KSS1111 KSS1221

Screw for Lever Lock

(LCS2B)

Cat. No.

8 9

D B

1,2 6 3,5 1,5 7,5 4,5

MIB1.6-2 MIB1.6-2.5 MIB1.6-3

D B

M4 0,7 7,5 3 3,0 2 M5 0,8 10 4 3,8 2,5 M5 0,8 12 5 3,8 2,5 M6 1,0 13 5 4,5 3 M6 1,0 16 6 4,5 3 M6 1,0 20 8,5 4,5 3 M6 1,0 30 12 4,5 3 M8 1,25 20 8,5 6,2 4 M8 1,25 24 8,5 6,2 4 M8 1,25 30 11,5 6,2 4 M8 1,0 30 11,5 6,2 4

d Pitch L

l m m

l q

l 3,5 0,6 11 q 4,5 0,75 12

q M6

1,0 M6 1,0 M6 1,0 M7 1,0 M7 0,75 M7 0,75 M8 1,25 M8 1,25 M8 1,25 M8 1,25 M8 1,25

m m

l m m

l l

16 20 20 15 15 20 22 22 30 30 14

D B

6 4,5 T20 8,5 4,5 T20 8,5 4,5 T20 5,5 5 T25 8,5 5,5 T25 8,5 5,5 T25 8,5 6,2 T27 8,5 6,2 T27 11,5 6,2 T27 11,5 6,2 T27 5,5 6,2 T27

D B a° 5,2 T15 55 3,5 6,6 T15,3 55 4,5

Dimensions (mm)

d Pitch L

D B

2 2,5 2 2 2,5 2,5 2,5 3 2,5 3 3 3 3 3 3 4 4 2 2,5 2,5 3 4 5

Dimensions (mm) d Pitch L - D -

q M1,6 0,35 2,0

l M1,6 0,35 2,5 l M1,6 0,35 3,0

2,4 2,4 2,4

Dimensions (mm)

d Pitch L

LCS2B M3 0,5 10 3,05 3,6 LCS3 l M6 1,0 17 10 6 LCS3B-SD l M5 0,8 9,5 4,2 5 LCS3DB-SD l M5 0,8 12 6 5 LCS3S M6 1,0 15 10 6 LCS3TB-SD l M6 1,0 16,7 9,6 6 LCS3TE l M6 1,0 15,5 8,5 6 LCS4 l M8 1,0 21 10 8 LCS4B-SD l M6 1,0 13,4 9 6 LCS41BS-SD l M8 1,0 17 9,3 8 LCS42BS-SD l M8 1,0 20,7 9,8 8 LCS4CA l M8 1,0 17,5 10 8 LCS5 l M8 1,0 25 12 8 q M8 1,0 20,5 12,3 8 LCS5B-SD LCS5DB-SD q M8 1,0 21,1 11,4 8 m M10 1,0 27,2 14,4 9,8 LCS6 LCS6B-SD l M10 1,0 27,2 14,4 10 LCS10 l M5 0,8 14,5 8,5 5 LCS12 l M6 1,0 17 9,6 6 m M6 1,0 21 13,6 6 LCS16 LCS20 l M8 1,0 23,5 13,2 8 LCS25 M10 1,0 30 17,4 10 LCS32 M12 1,0 36 19,3 12

Cat. No.

PH00

l M5 0,5

Stock

Torx Flat Head Screw

Dimensions (mm)

d Pitch L

q M6 0,75

Stock

KGBS1111 KGBS1221

Stock

Cat. No.

Stock

Special Hollow Screw

Cat. No. WB6-16T WB6-20T WB6-20TL WB7-15T WB7F-15T WB7F-20TL WB8-22T WB8-22TL WB8-30T WB8-30TL WB8R-16T

Dimensions (mm)

d Pitch L

Dimensions (mm)

d Pitch L

Cat. No.

Stock

øB

Spare Repuestos Parts

M4 0,7 17 10,5 6

FMUJ

Cat. No.

d xî 3LWFK Pitch G

Cat. No.

Stock

l M4 0,5 15

Stock

¡%

¡'

FMJ

Double Screw

Stock

Cat. No.

Dimensions (mm) d Pitch L D B

Stock

Double Screw Stock

Screw Axial adjustment Screw

0,2 0,2 0,2

Lever Pin Cat. No.

Dimensions (mm)

LCL3 LCL3-SD LCL3C-SD LCL3D-SD LCL3DB-SD LCL3S LCL3T-SD LCL4 LCL4-SD LCL4C-SD LCL4D-SD LCL4T-SD LCL5 LCL5-SD LCL5C-SD LCL6-SD LCL8

3,7 12 10 3,6 l 3,7 12 10 3,55 q 3,1 7,8 9,9 3,1 l 3,7 11,5 12 3,55 l 3,1 9,4 11,5 3,1 3,7 10,6 10 3,6 q 2,6 6,3 7,2 2,15 4,7 14 14,55 4,7 l 4,65 13,2 13,35 4,7 l 4,65 10 13,35 4,7 l 4,65 14,8 16 4,7 l 4,65 13,2 13,35 4,7 6 17 17,1 6 l 6 17,3 16,65 6 q 7,5 18,1 20,5 7,5 l 7,5 21 20,5 7,5 8,6 25,4 25,4 8,6

LCL06 LCL09 LCL10 LCL12 LCL16 LCL20 LCL32

2,5 6,28 7,0 2 3,5 9,3 10,75 3 3,4 11,8 10,8 3 3,7 13,4 12,9 3,5 m 4,6 17,6 18,4 4,4 q 6 18,9 20,4 5,6 8,5 26,8 29,8 8 l l l l

Piezas de SPARE PARTS repuesto

Asientos de plaquita Shim

Cat. No. Ød1

Ød2

DCS11T3

l 8,5

4,4 5,5 5,5 6,6 3,4 4,4

d2 6,0 7,5 7,5 9,5 4,5 6,0

Cat. No. LSTE31-0 LSTE31-1 LSTE31-2

2,38 5,3

6,8

d2 8,8

80°

Cat. No.

Stock

Dimensions (mm)

5,2 4,7 4,7 6,3 7,9 9,5

T1 T2

Dimensions (mm)

l 9,5 l 9,5 l 9,5

2,7 2,7 5,2 2,67 2,91 5,2 2,64 3,11 5,2

SCND433 SCN0903

Dimensions (mm)

q 12,65 4,76

9,5

3,4 3,18 3,4

θ° 80

θ° 5

LSS32SD LSS42SD LSS53SD LSS63SD

Cat. No. LSC32SD LSC42SD LSC53SD LSC63SD

LSD32SD LSD42SD

Ød1

Ød2

Cat. No.

SNS1204 SNS1506 SNS1906 SNS2507 SNS2509

Dimensions (mm)

l 9,48 3,18 5 l 12,65 3,18 6,9 q 15,85 4,76 7,9 l 19 4,76 10

Dimensions (mm)

l 9,48 3,18 5 l 12,65 3,18 6,9 l 15,85 4,76 7,9 q 19 4,76 10

Dimensions (mm)

l 8,5 3,18 5 l 12,65 3,18 6,9

Cat. No. SVW322 SFW433 SDW323 SDW423 SDW433 SCW423 SCW433 SCW635

Cat. No. SRND32Z SRND42

Cat. No. SSND423 SSN0903

Stock

A A

Dimensions (mm)

l 9,5 2,7 5,2 l 12,65 3,18 6,9

q 11,5 3,18

6,4

d2 7,9

Dimensions (mm)

l 12,57 4,76 m 15,75 4,76 l 18,92 6,35 m 25,27 7,93 l 25,27 6,35

4,4 5,5 5,5 6,6 6,6

d2 6,0 7,5 7,5 9,5 9,5

Dimensions (mm)

d2 6,5 8,0 6,5 8,0

θ° 35 50 55 55

l 12,65 3,18 6,2

8,0

11,5

9,5 3,18 12,65 4,76 l 9,5 3,18 l 12,65 3,18

4,7 6,2 4,7 6,2

m m m

4,76

Dimensions (mm)

9,5

m 12,7

Dimensions (mm)

m 12,5 3,18 q

3,4

Spare Repuestos Parts

Cat. No.

6,0 6,0 4,5 6,0 6,0

SCS1204

Stock

Cat. No.

4,4 4,4 3,4 4,4 4,4

Stock

Cat. No.

Stock

HE060011E

Cat. No.

ød1

Cat. No.

LST317SD LST42SD

l 12,57 6,35 l 12,57 4,76 m 9,45 4,73 m 12,57 6,35 m 12,57 4,76

Stock

DNS1504 DNS1506 DNS1104B DNS1504B DNS1506B

Stock

T ød1

55ﾟ

Dimensions (mm)

3,9

Stock

Cat. No. A

2,7 3,18 3,18 4,76 4,76 6,35

6,4

l 13,7

Stock

R5,5

ød2

R2,5

8,4 8,4 10 13,5 17,2 22

θo

DGCS13R

Dimensions (mm)

Stock

Cat. No.

ød1

ød2

l l l l

Dimensions (mm)

R5,5

Stock

LSR817 LSR10 LSR12 LSR16 LSR20 LSR25

Dimensions (mm)

l 12,57 4,76 m 15,75 4,76 l 18,70 6,35 q 25,27 6,35 l 12,57 3,18 l 12,57 4,76

6,4

ød2

θ°

Cat. No.

Stock

ød1

A 60ﾟ ød2

CNS1204 CNS1606 CNS1906 CNS2509 CNS1203B CNS1204B

Stock

80ﾟ

ød

Cat. No.

l 8,525 2,38 5,4

Stock

CCS09T3

Stock

Cat. No.

Dimensions (mm)

Stock

Shim Stock

Shim

Piezas de SPARE PARTS repuesto

Pasadores, Shim, Nut Tuercas, Excéntricas

Cat. No. SWW433 LSW317

l 8,4

Dimensions (mm)

3,18 3,4 3,4

m 11,0 3,18

WFXS4R

Cat. No. WGCS13R

θ° 6 6

Cat. No.

Dimensions (mm)

l 9,5 3,18 4,7 l 12,65 4,76 6,2

WNS0604 WNS0804 WNS0603B WNS0803B WNS0804B

6,5 8

l 10,17 3,0

Stock

8 8 11,5

Dimensions (mm)

5,5

d2 7,5

Dimensions (mm)

l 10,7

3,0

Stock

STW323 STW434 STW333

Cat. No.

5,5

d2 7,5

Dimensions (mm)

l 9,52 3,18 l 12,57 4,76 q 9,27 3,18 m 12,57 3,18 m 12,57 4,76

3,5 4,4 3,4 3,4 4,4

d2 4,5 6,3 4,5 4,5 6,0

Dimensions (mm)

l 12,65 5,15 6,2 l

Seat

PWSS4R

ød

Cat. No.

Stock

Cat. No.

Dimensions (mm)

4,6

Stock

STPD322 STPD422

6,2 m 12,65 4,76 6,2 m 19 4,76 9

Stock

Cat. No.

q 12,65 3,18

Stock

SSW423 SSW433 SSW635

Stock

Cat. No.

Dimensions (mm)

Stock

Shim Stock

Shim

H 8

Cat. No. TCS16T3

8,8

Dimensions (mm)

2,38 5,3

d2 6,3

θ°

θ° 7

Ring Cat. No.

TNS1604 TNS1603B TNS1604B

ød1

60ﾟ

ød2

Stock

ød

Cat. No.

Dimensions (mm)

l 9,45 4,76 3,4 3,4 m 9,45 4,76 3,4 m 9,45 3,18

4,5 4,5 4,5

ER03 ER04 ER05

l l

7 9 11

Stock

Ød1

Stock

60°

Dimensions (mm)

2,6 3,5 4,3

0,6 0,6 0,6

d 3 4 5

Cat. No.

d2 4,5

ød1

Cat. No. VNS1604

l 8,25 3,18 5,3

CPM32N CPM43N CPM43S

d2 6,4

Dimensions (mm)

l 9,45 4,76 3,4

d2 4,5

3 4 7

l m

Cat. No. CPV33N

Dimensions (mm)

7,5 8,5 6

Dimensions (mm) Pitch L D B

l M4

0,5

7 7 7

l M4 l M5 m M5

Stock

VCS1604

Cat. No.

Dimensions (mm)

ød

T ød2

ØD

Cat. No. Ød1

Spare Repuestos Parts

BNBW-2 BNBW-4 BNBW-7

Dimensions (mm)

l 10,5 4,76 3,4

Stock

ød2

Dimensions (mm)

ød1

TRW5505

Stock

60ﾟ

Stock

Cat. No.

Stock

Nut

6,0

3 3 3

6,0

2,5

θ° 5

Piezas de SPARE PARTS repuesto

Llaves Shim Pin, Eccentric Pin

0,75 14,5 7,8

5,0

Cat. No.

2,5

CPB34 CPB35 CPB42 CPB43 CPB43S CPB44T CPB45T CPB64

Cat. No. LSP3 LSP3SD LSP4 LSP4SD LSP5SD LSP6SD LSP8 LSP10 LSP16 LSP20 LSP25 LSP32

Cat. No. MP317 MP320 MP416 MP420 MP432 MP531 MP534

Cat. No. SPP308

l 0,4 l 0,4 l 0,4

Stock

LP04 LP06 LP07

Dimensions (mm)

1,1 1,1 1,1

4,7 6,0 7,7

Dimensions (mm)

3,5 5,5 3,5 5,5 4 7 4 7 4,5 8,5 5,9 11,1 10 12 3,3 6,5 4,5 9 5,5 9 6,5 11 10 12

Dimensions (mm) Pitch L D D1

M4 M4 M5 M5 m M5 l l l l

0,7 15,5 6 0,7 19,5 6 0,8 14 7,5 0,8 20 7,5 0,8 32 7,5

4 4 6 6 6

Dimensions (mm)

3,2

D 1 D2

l 3,4 m 3,4 l 4,5 l 4,5 l 4,5 q 4,5 m 4,5 m 6,8

Cat. No. CPU304C

3,3

Cat. No.

4,1 5,5 4,1 5,5 5,5 7 5,5 7 5,5 7 5,5 7 5,5 7 8,2 10,5

14 17 14 19 16 22 27 24

5 5 5 5 5 5 5 6,6

Dimensions (mm)

5,5

3,5

2,5 2,5 3 3 3 3 3 4

B 3

5 l 5 6,7 l 6,7 l 7,7 l 9,85 13,05 l 5 m 6,6 l 8,2 9,8 13

Stock

ød

øD

Cat. No.

Stock

Dimensions (mm)

Stock

l M6

Stock

HE060011P

Stock

ød

øD

ød1

Cat. No.

Dimensions (mm) Pitch L D d1

Stock

Eccentric Pin Stock

Shim Pin

4,8

3,7 3,7 5 5 5

θ° 120

Wrench

øD1

Cat. No.

VP32B VP40B

ød

Stock

24,5

l M3,5 M4 12,0 5,0 ≥4,5 ≥4,5 l M3,5 M4 17,0 5,0 ≥4,5 ≥4,5 l M3,5 M4 24,0 5,0 ≥4,5 ≥4,5

Dimensions (mm) D1 D2 Pitch L

l M3,5 0,6 8,0 l M3,5 0,6 11,5

1,4 1,4

5,0 5,0

b1 75

b2 40

Dimensions (mm)

2,6

Cat. No.

75 B

(10)

TRB10IP TRB15IP TRB20IP TRB25IP

Cat. No.

6,5 6,5

HPS1015 HPL2025

m 10IP

4 4 m 20IP 4,55 m 25IP m 15IP

Dimensions (mm) L Remarks m 32 99,4 For 10IP, 15IP m 35,5 110,3 For 20IP, 25IP

Spare Repuestos Parts

øD2

3,2

Dimensions (mm)

m 10IP

Stock

VP20 VP25 VP32

TRXW10IP

ød

ød2

Cat. No.

øD

Dimensions (mm)

Stock

SPP3

Stock

Cat. No.

Stock

Hex Wrench (Torx Plus)

SPARE PARTS

Wrench

ANT

100

Cat. No.

4,5

HD040

111

16 18 20 22 25 28 32

Torx Plus Wrench

Cat. No.

l q

Cat. No. LT0806 LT20 LT25 LT27 LT1510

Stock

Torx Wrench Torx Wrench

m q

l m

Cat. No.

Dimensions (mm)

T8 2,3 T20 3,9 T25 4,4 T27 4,96 T15 3,26

45,0 57,2 60,3 63,5 62

TRX06 TRX08 TRX10 TRX15 TRX20

6,0 19,1 20,2 21,5 10

Torx Plus Wrench

Cat. No.

Stock

TRX06IP

T20 T25

Dimensions (mm)

4,0 4,5

57 60

18,5 19,5

Hex Wrench (Hexagonal)

Torx Wrench

TH015 TH020 TH025

Hex Wrench (Hexagonal) b1 C

Cat. No. TH030 TH040 TH050

Stock Stock

Cat. No.

Dimensions (mm)

1,5 l 2 m 2,5 m

l l m

Dimensions (mm)

3 4 5

35 35 35

48 48 48

Torx Plus Wrench

30 39 39

Dimensions (mm)

28 37 45

TSW040

45 70 55 70 70 100 100 90 80 110

Dimensions (mm)

8IP 60 104 10IP 80 111 15IP 80 111 20IP 100 118 25IP 100 118

Dimensions (mm)

l T6 35,5 l T8 38,5 l T10 42,1 l T15 46 l T20 49

l 6IP

b1 15 19 22 22 22

b2 15 19 22 27 30

Dimensions (mm)

b1 15

b2 15

Cat. No.

Cat. No. TTR15IP

Torx Wrench

Dimensions (mm)

b1 20

b2 40

TT25 TT27

Stock

Hex Wrench (Hexagonal)

Cat. No. B

Cat. No.

2,0 2,3 3,3 3,9 5,3

LT20IP LT25IP

SDBSM

Cat. No.

Dimensions (mm)

LT15K

Stock

Cat. No.

T7 T8 m T15 l T20 l T25 l l

TRDR06IP05 l TRDR08IP l TRDR10IP l TRDR15IP l TRDR20IP l TRDR25IP l

Dimensions (mm)

Stock

TRD07 TRD08 TRD15 TRD20 TRD25

Stock

50 56 63 68 70 80 90

Cat. No.

Stock

l 2 l 2,5 l 3 l 3,5 l 4 m 5 6

Torx Wrench

Stock

LH035K LH045K

Dimensions (mm)

Stock

Cat. No.

Spare Parts

Cat. No. TTX15W TTX20

Dimensions (mm)

l T25 l T27

4,4 5,0

Stock

LH020 LH025 LH030 LH035 LH040 LH050 LH060

Dimensions (mm)

l 15IP 4,0

Stock

Cat. No.

Stock

Hex Wrench (Hexagonal)

Stock

ød1

ød2

Hex Wrench (Hexagonal)

Stock

Cat. No.

Dimensions (mm)

Stock

Wrench Stock

Wrench Socket Wrench

l T15 l T20

25,5

Dimensions (mm)

4,0 3,9

Index P9–P21

Index

Index A-C

Index

1,8x45 AECT******PEFRA AFBSM** ANB****R ANB****R-G ANB****R-H ANB****R-L ANB****R-W ANB****R-GX ANT ANXA*****R** ANXA*****RS** ANXS*****E** ANXS*****R** ANXS*****RS** AOET******PEER-F AOET******PEER-P** AOET******PEER-S AOET**T3**PEER-F AOET**T3**PEER-P** AOET**T3**PEER-S AOMT******PEER-G AOMT******PEER-H AOMT******PEER-L AOMT**T3**PEER-G AOMT**T3**PEER-H AOMT**T3**PEER-L APET******PDER-F APET******PDFR-S APMT******PDER APMT******PDER-H ASM**** ASM****DL ASM****DL-R** AXET******PEFR-S AXMT******PDER-G AXMT******PDER-H AXMT******PDER-L AXMT******PDFR-S AXMT******PEER-E AXMT******PEER-EH AXMT******PEER-G AXMT******PEER-H AXMT******PEER-L

B***-SCLC R/L ****-** B***-SDQC R/L ****-** B***-SDUC R/L ****-** B***-STUP R/L ****-** BCS** BFTG****F BFTX**** BFTX***** BFTX****A BFTX****IP BFTX*****IP

P10

G67, G69, M44, M53, M55 Spare parts Indexable insert G58, G59, H40 Spare parts M38, M39 SUMIDIA blades G64, H61, M50 SUMIDIA blades G64, H61, M50 SUMIDIA blades G64, H61, M50 SUMIDIA blades G64, H61, M50 SUMIDIA blades G64, H61, M50 SUMIDIA blades G64, H61, M50 Spare parts P3 Cutter G63, M49 Cutter G63, M49 Indexable endmill H61, M50 Cutter G62, M48 Cutter G62, M48 Indexable insert G39, G47, H21, H29, H31 Indexable insert G39, G47, H21, H29, H31 Indexable insert G39, G47, H21, H29, H31 Indexable insert G39, G47, H21, H25, H27 Indexable insert G39, G47, H21, H25, H27 Indexable insert G39, G47, H21, H25, H27 Indexable insert G39, G47, H21, H29, H31 Indexable insert G39, G47, H21, H29, H31 Indexable insert G39, G47, H21, H29, H31 Indexable insert G39, G47, H21, H25, H27 Indexable insert G39, G47, H21, H25, H27 Indexable insert G39, G47, H21, H25, H27 Indexable insert H43 Indexable insert H43 Indexable insert H43 Indexable insert H43 Solid endmill J34 Solid endmill J28 Solid endmill J28 G48, G49, H35, H36, H45, H51 Indexable insert G48, H34 Indexable insert G48, H34 Indexable insert G48, H34 Indexable insert G48, H34 Indexable insert G48, G49, H35, H36, H45, H51 Indexable insert G48, G49, H35, H36, H45, H51 Indexable insert G48, G49, H35, H36, H45, H51 Indexable insert G48, G49, H35, H36, H45, H51 Indexable insert G48, G49, H36, H51 Indexable insert

E14 E17 E16 E20 F46, F47 P2 P2 P2 P2 P2 P2

Boring bar Boring bar Boring bar Boring bar Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts

BFTX*****IP** BFTX****N BFTX*****N BFTX*****NV BFTX****SD BFTX*****SD BFTX****T8 R/L BFTY***** BH**** BH***** BH**** R/L BHA**** BHF**** BNB*** R/L BNBB**R BNBC BNBP 2R***-*** * BNBW-* BNES**** BNGC R/L BNGG R/L ****-TT BNGS R/L TT BNTT**** R/L BNZ***R BSME R/L *****D*S6 BT**** BT****E BT*****T BTD**** BTR**** BTT**** BW****F BW****F-SD BWS** BX**** BX****T BXA****IP BXH****D** BXBR*****R BXBR*****R-NB BXD*****IP

P2 P2 P2 P2 P2 P2 P2 P2 P2 P2 P2 P3 P3 M41 M40 M41 J41, M57 P6 J40, M56 M44 M44 M44 M41 M41 M38 P3 F22, F26 P3 P3 D30 P3 P3 P3 F46, F48 P3 P3 P3 P3 E24 E24 P3

C***-SCLP R/L ** C***-SSKP R/L ** C***-STUB R/L ** C***-STUP R/L ** C***-SWUB R/L ** CBC* CBC**** CBD4 R/L CBS** CCET******LFY/RFY CCET**T***LFY/RFY CCET**X***LFY/RFY CCET**X****LFY/RFY CCGT**X***LFY/RFY CCGT******LFX/RFX

E15 E18 E20 E20 E23 D25 D25 D25 D25 C61 C61 C61 C61 C63 C62

Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Boring bar Boring bar Spare parts SUMIBORON endmill Spare parts SUMIBORON endmill Spare parts Tool holder Spare parts SUMIBORON insert Boring bar Boring bar Spare parts Spare parts Spare parts Spare parts Indexable insert Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Boring bar Boring bar Spare parts

Boring bar Boring bar Boring bar Boring bar Boring bar Spare parts Spare parts Spare parts Spare parts Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert

Index C-C Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert Indexable insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert Spare parts Tool holder Spare parts Spare parts Spare parts Spare parts SUMIDIA insert SUMIDIA insert SUMIDIA insert Indexable insert Indexable insert SUMIDIA insert SUMIDIA insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert SUMIDIA insert Indexable insert Spare parts SUMIBORON insert Indexable insert SUMIBORON insert SUMIBORON insert SUMIBORON insert

CNGA******LE-NC2 CNGA******LF-NU2 CNGA******LS-NC2 CNGA******LT-NC2 CNGA******NC-4 CNGA******NC-W4 CNGA******NC-WG4 CNGA******NC-WH4 CNGA******NS-2 CNGA******NU-2 CNGA******NU-W2 CNGA******NU-WG2 CNGA******NU-WH2 CNGG******NEF CNGG******NFV NC4 CNGG******NLV NC4 CNGG******NSV NC4 CNGG******NGH CNGG******NSU CNGM******NLV NU2 CNGN****** CNGX****** CNMA****** CNMA****** CNMA******NS CNMA******NU CNMA******NU-W CNMG******NEF CNMG******NEG CNMG******NEM CNMG******NEX CNMG******NFA CNMG******NFB CNMG******NFE CNMG******NFL CNMG******NGE CNMG******NGU CNMG******NGU-W CNMG******NGZ CNMG******NLU CNMG******NLU-W CNMG******NME CNMG******NMU CNMG******NMX CNMG******NSE CNMG******NSE-W CNMG******NSU CNMG******NSX CNMG******NUG CNMG******NUP CNMG******NUX CNMG******NUZ CNMM******NHF CNMM******NHG CNMM******NHP CNMM******NHU CNMM******NHW CNMM******NMH CNMM******NMP CNMQ******N

M9 M10 M9 M9 M9 M9 M9 M9 M10 M10 M10 M10 M10 C26 M9 M9 M9 C26 C26 M10 M11 M11 C26 M11 M11 M11 M11 C18 C20 C21 C20 C18 C18 C18 C18 C20 C19 C19 C23 C18 C18 C21 C21 C22 C19 C19 C19 C19 C20 C21 C22 C23 C24 C24 C24 C25 C25 C24 C24 G52

SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert Indexable insert SUMIBORON insert SUMIBORON insert SUMIBORON insert Indexable insert Indexable insert SUMIBORON insert SUMIBORON insert SUMIBORON insert Indexable insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert

Index

CCGT*******LFX/RFX C62 CCGT**T***LFX/RFX C62 CCGT**T****LFX/RFX C62 CCGT**X***LFYS/RFYS C62 CCGT**X****LFYS/RFYS C62 CCGT******M NFC C62 CCGT******M NSC C63 CCGT******M NSI C63 CCGT******NAG C63 CCGT******NFV NC2 M4 CCGT******NFV NU2 M6 CCGT******NLV NC2 M4 CCGT******NLV NU2 M6 CCGT******NSC C63 CCGW**T*** M7 CCGW******HS-NC2 M4 CCGW******HS-NU2 M6 CCGW******LE-NC2 M4 CCGW******LF-NU2 M6 CCGW******LS-NC2 M4 CCGW******LT-NC2 M4 CCGW******NC-2 M4 CCGW******NC-W2 M4 CCGW******NC-WG2 M4 CCGW******NC-WH2 M4 CCGW******NS M7 CCGW******NU M7 CCGW******NU-2 M6 CCGW******NU-WG2 M6 CCGW******NU-WH2 M6 CCH*** G53, H9, H10 CCLN R/L ****-*** D25 CCM 6B L/R F40 CCM 8 LONG D25, D26 CCM 8 UL D25, F40 CCM 8 UR F40 CCMT****** M8 CCMT******L/R-DM NU M8 CCMT******NF M8 CCMT******NFB C64 CCMT******NFP C64 CCMT******NGD NF M8 CCMT******NLD NF M8 CCMT******NLB C64 CCMT******NLU C64 CCMT******NLU-W C64 CCMT******NMU C65 CCMT******NSC C65 CCMT******NSK C65 CCMT******NSU C64 CCMT**T***NUS C65 CCMW****** C65 CCMW******RH M33 CCMW**T*** C65 CCS**T* P5 CGA R/L **** *** M43 CNGA****** C26 CNGA******ES-NC4 M9 CNGA******HS-NC2 M9 CNGA******HS-NU2 M10

P11

Index

C-D CNMU******NG CNMU******NH CNMX******NF CNMX******L/R CNP*****RS CNPF****RS CNS**** CNS****B CPB** CPB**S CPB**T CPGT******NSD CPGW******NC2 CPM**N CPM**S CPMH******NUS CPMT******NFB CPMT******NLB CPMT******NLU CPMT******NLU-W CPMT******NMU CPMT******NSU CPMT******NUS CPMW******NF CPU***C CPV**N CR** CRDN N****-*** CRSN R/L ****-*** CSBN R/L ****-*** CSKN R/L ****-*** CTL******N/L/R CTR******N/L/R NB CTR******N/L/R

G52 G52 M11 C26 G52 G52 P5 P5 P7 P7 P7 C66 M5 P6 P6 C67 C66 C66 C66 C66 C67 C67 C67 M5 P7 P6 P6 D26 D26 D25 D25 F44 F44 F44

D***-DCLC R/L ****-** D***-DDUN R/L ****-** D***-DTFN R/L ****-** D***-DWLN R/L ****-** D***-SCLC R/L ****-** D***-SDQC R/L ****-** D***-SDUC R/L ****-** D***-STUP R/L ****-** D***-SVUB R/L ****-** D***-SVZB R/L ****-** DABB***C-R DABB***N-R DAL****H DC R/L-* DCGT******LFX/RFX DCGT*******LFX/RFX DCGT******LFY/RFY DCGT*******LFY/RFY DCGT******LFYS/RFYS DCGT*******LFYS/RFYS DCGT******LSD/RSD DCGT******M NFC

E8 E9 E12 E13 E14 E17 E16 E20 E21 E21 M45 M45 M60 D25 C68 C68 C69 C69 C68 C68 C69 C68

P12

Indexable insert Indexable insert SUMIDIA insert Indexable insert Cutter Cutter Spare parts Spare parts Spare parts Spare parts Spare parts Indexable insert SUMIBORON insert Spare parts Spare parts Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert SUMIDIA insert Spare parts Spare parts Spare parts Tool holder Tool holder Tool holder Tool holder Indexable insert Indexable insert Indexable insert

Boring bar Boring bar Boring bar Boring bar Boring bar Boring bar Boring bar Boring bar Boring bar Boring bar SUMIDIA-Bohrstange SUMIDIA-Bohrstange SUMIDIA-Bohrer Spare parts Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert

DCGT******M NSC DCGT******M NSI DCGT******NAG DCGT******N-FV NC2 DCGT******N-FV NU2 DCGT******N-LV NC2 DCGT******N-LV NU2 DCGT******NSC DCGW****** DCGW******HS-NC2 DCGW******HS-NU2 DCGW******LE-NC2 DCGW******LF-NU2 DCGW******LS-NC2 DCGW******LT-NC2 DCGW******NC-2 DCGW******NC-WG2 DCGW******NC-WH2 DCGW******NS DCGW******NU DCGW******NU-2 DCGW******NU-WG2 DCGW******NU-WH2 DCLN R/L ****-*** DCMT****** DCMT******L/R-DM NU DCMT******NF DCMT******NFB DCMT******NFP DCMT******NGD NF DCMT******NLD NF DCMT******NLB DCMT******NLU DCMT******NMU DCMT******NSK DCMT******NSU DCMW****** DCMW******RH DCMX**T***NLUW DCS**T* DDHN R/L ****-*** DDJN R/L ****-*** DDL***V DDNN N ****-*** DFC*****E DFC*****E** DFCM*****E DFCM*****E** DFC*****RS DFCF*****RS DFCM*****RS DGC*****EW DGC*****RS DGCF*****RS DGCM*****RS DGCS**R DML***V DNGA****** DNGA******ES-NC2 DNGA******HS-NC2

C70 C70 C69 M12 M13 M12 M13 C70 C70 M12 M13 M12 M13 M12 M12 M12 M12 M12 M13 M13 M13 M13 M13 D12 M14 M14 M14 C71 C71 M14 M14 C71 C71 C71 C71 C71 C71 M33 C71 P5 D13 D13 M60 D13 H14, H15 H15 H14, H15 H15 G26, H14 G26, H14 G26, H14 H6 G8 G8 G8 P5 M61 C34 M15 M15

Indexable insert Indexable insert Indexable insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert Indexable insert Indexable insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert Tool holder SUMIDIA insert SUMIDIA insert SUMIDIA insert Indexable insert Indexable insert SUMIDIA insert SUMIDIA insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert SUMIDIA insert Indexable insert Spare parts Tool holder Tool holder SUMIDIA drill Tool holder Indexable endmill Indexable endmill Indexable endmill Indexable endmill Cutter Cutter Cutter Indexable endmill Cutter Cutter Cutter Spare parts SUMIDIA drill Indexable insert SUMIBORON insert SUMIBORON insert

Index D-G M15 M15 M15 M15 M15 M15 M15 M15 M17 M17 M17 C34 C34 M16 M16 C34 C34 M16 M17 C33 M18 M18 M18 M18, M33 C31 C30 C28 C29 C30 C29 C27 C27 C27 C27 C29 C28 C31 C27 C30 C30 C31 C28 C28 C28 C29 C30 C31 C31 C32 C32 C32 C33 C33 P5 P5 G16 G16 G16 D14 D14

SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert Indexable insert Indexable insert SUMIBORON insert SUMIBORON insert Indexable insert Indexable insert SUMIBORON insert SUMIBORON insert Indexable insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIDIA insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Spare parts Spare parts Cutter Cutter Spare parts Tool holder Tool holder

DSLX* DSP* DTFN R/L ****-*** DTGN R/L ****-*** DTJN R/L ****-*** DTR**C R/L ****-*** DTR**Q R/L ****-*** DVJN R/L ****-*** DVQN R/L ****-*** DVVN N ****-*** DWLN R/L ****-***

D27 D25 D15 D15 D15 D11 D11 D16 D16 D16 D17

ECXA***X**LE NU* ECXA***X**LF NU* E**D*SEXCR/L**-**P EHBX**** EHHM****ZX ELSM**** ER**

M39 M39 M39 P3 J29 J39 P6

FBUP*-A*-* FMJ FMU****R-S FMUE FMUJ FMUU

P3 P4 G69, M55 G69, M55 P4 G69, M55

GCG N**** GA

F17, F19, F21, F23, F25, F27, Indexable insert F29, F33, F34, F37, F39 F17, F19, F21, F23, F25, F27, Indexable insert F29, F33, F34, F37, F39 F17, F21, F25, F37 Indexable insert F17, F19, F21, F23, F25, F27, Indexable insert F29, F33, F34, F37, F39 F17, F19, F21, F23, F25, F27, Indexable insert F29, F33, F34, F37, F39 F17, F19, F21, F23, F25, F27, Indexable insert F29, F33, F34, F37, F39 F17, F19, F21, F23, F25, F27, Indexable insert F29, F33, F34, F37, F39 F17, F19, F21, F23, F25, F27, Indexable insert F37 F17, F19, F21, F23, F25, F27, Indexable insert F31, F33, F34, F37, F39 F17, F19, F21, F23, F25, F27, Indexable insert F37 F17, F19, F21, F23, F25, F27, Indexable insert F37 F38 Cassette F36 Cassette F16 Tool holder

GCM N**** GF GCM N***** GF GCM N**** GG GCM N**** GL GCM N**** MG GCM N**** ML GCM N**** RG GCM N**** RN GCM R/L**** CF** GCM R/L**** CG** GNDCF R/L***-*** GNDCM R/L *** GNDM R/L ****JX***

Spare parts Spare parts Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder

SUMIBORON insert SUMIBORON insert Boring bar Spare parts Solid endmill Solid endmill Spare parts

Spare parts Spare parts Cutter Spare parts Spare parts Spare parts

Index

DNGA******HS-NC4 DNGA******LE-NC2 DNGA******LS-NC2 DNGA******LT-NC2 DNGA******NC-2 DNGA******NC-4 DNGA******NC-WG4 DNGA******NC-WH4 DNGA******NU-2 DNGA******NU-WG2 DNGA******NU-WH2 DNGG******LUM/RUM DNGG******NEF DNGG******NFV NC4 DNGG******NLV NC4 DNGG******NGH DNGG******NSU DNGG******N-SV NC4 DNGM******N-LV NU2 DNMA****** DNMA****** DNMA******NS DNMA******NU DNMA******RH DNMG******LHM/RHM DNMG******LUM/RUM DNMG******NEF DNMG******NEG DNMG******NEM DNMG******NEX DNMG******NFA DNMG******NFB DNMG******NFE DNMG******NFL DNMG******NGE DNMG******NGU DNMG******NGZ DNMG******NLU DNMG******NME DNMG******NMU DNMG******NMX DNMG******NSE DNMG******NSU DNMG******NSX DNMG******NUG DNMG******NUP DNMG******NUX DNMG******NUZ DNMM******NHG DNMM******NHP DNMM******NMP DNMX******L/R DNMX******NSE-W DNS**** DNS****B DNX***** RS DNXF***** RS DNXK**R DSBN R/L ****-*** DSDN N ****-***

P13

Index G-L

Index

GNDM R/L ****JX**** GNDM R/L ****JX***** GNDM R/L ****K*** GNDM R/L ****K**** GNDM R/L ****K***** GNDM R/L ****M*** GNDM R/L ****M**** GNDM R/L ****M***** GNDM R/L ****P*** GNDM R/L****X***JE GNDMS R/L****K*** GNDMS R/L****M*** GNDL R/L ****JX*** GNDL R/L ****JX**** GNDL R/L ****JX***** GNDL R/L ****K*** GNDL R/L ****K**** GNDL R/L ****K***** GNDL R/L ****M*** GNDL R/L ****M**** GNDL R/L ****M***** GNDL R/L ****P*** GNDLS R/L ****K*** GNDLS R/L ****M*** GNDF R/L ****K***-*** GNDF R/L ****M***-*** GNDFS R/L ****M***-*** GNDFS R/L ****P***-*** GNDI R/L ****T*** GNDIS R/L ****T**** GNDN R/L ****K***-*** GNDN R/L ****M***-*** GNDS R/L ****K*** GNDS R/L ****M*** GSP* GSP** GSH****SF GSRE****SF GSX*****C-***D GSX*****C-*D GSX*****S-*D GSXB***** GSXSLT*****C-***D GSXVL****-***D GSXVL****S-R**-***D GSXVL****-R**-***D GSXVL****S-***D GWB R/L ****-*** GWC R/L ****-** GWCCM R/L ** GWCI R/L *** GWCS R/L ****-** GXM N**** S ML GXM N**** S GF GXM N****** S GF

P14

F16 Tool holder Tool holder F16 Tool holder F20 Tool holder F20 Tool holder F20 Tool holder F20 Tool holder F20 Tool holder F20 Tool holder F20 Tool holder F22, F26 Tool holder F20 Tool holder F20 Tool holder F16 Tool holder F16 Tool holder F16 Tool holder F24 Tool holder F24 Tool holder F24 Tool holder F24 Tool holder F24 Tool holder F24 Tool holder F24 Tool holder F24 Tool holder F24 Tool holder F32 Tool holder F32 Tool holder F34 Tool holder F34 Tool holder F28 Tool holder F30 Tool holder F31 Tool holder F31 Tool holder F18 Tool holder F18 M44 Spare parts D27, M42 Spare parts J26 Solid endmill J25 Solid endmill J7, J12, J15 Solid endmill J9, J10, J11, J13, J17, J18, J19 Solid endmill J8, J16 Solid endmill J32 Solid endmill J14 Solid endmill J20 Solid endmill J21 Solid endmill J21 Solid endmill J20 Solid endmill M42 Tool holder F40 Tool holder F41 Cassette F41 Tool holder F40 Tool holder F30 Indexable insert F30 Indexable insert F30 Indexable insert

HBB*** HBB**** HBSM**** HD*** HE******E HE******P HE******W HFJ HFVT HPS****N*

M40, M45 M45 M38, M39 P8 P5 P7 E13 G62, G63, H61, M48 G62, G63, H61, M48 P7

J-G1/8-G1/8-**E F22, F26 J-G1/8-G1/8F-**E F22, F26 J-HOSE-G1/8-G1/8***-E F22, F26

KDS***DAK KDS***FA KDS***LAK KDS***MAK KGBS**** KSS****

K48, K49 K50 K46, K47 K44, K45 P4 P4

LCL*

P4 P4 P4 P4 P4 P4 P4 P4 P4 P4 P4 P4 P4 P4 P4 P4 P8 P8 J29 G33, G34, G35, H18, H19 G33, G35, H18, H19 G33, G34, G35, H18, H19 G51 G51 G37 G37 G37 P7

LCL** LCL*C-SD LCL*D-SD LCL*DB-SD LCL*S LCL*-SD LCL*T-SD LCS* LCS** LCS**BS-SD LCS*B-SD LCS*CA LCS*DB-SD LCS*TB-SD LCS*TE LH*** LH***K LHHM****ZX LNEX******PNER-G LNEX******PNER-H LNEX******PNER-L LNMX******PNSN-G LNMX******PNSN-H LNMX******PNSR-L LNMX******PNSR-G LNMX******PNSR-R LP**

Tool holder Tool holder Boring bar Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts

Parts Parts Parts

Multi-drill Multi-drill Multi-drill Multi-drill Spare parts Spare parts

Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Solid endmill Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Spare parts

Index L-P LSC**SD LSD**SD LSM**** LSP*D LSP* LSP** LSP*SD LSR** LSR*** LSS**SD LST**SD LST***SD LSTE**-* LSW*** LT** LT**-** LT**IP LT**K LTER****

P5 P5 J38 D34 P7 P7 P7 P5 P5 P5 P5 P5 P5 P6 P8 P8 P8 P8 F54

MA**M**L***C MA**M**L***S MDF****S2D MDF****L2D MDF****H3D MDF****H5D MDS***MKHAK MDS*****SDC* MDS***SKHAK MDSS**** MDUS****-**C MDW****GS* MDW****NHGS MDW****PHT MDW***XHG-S**HAK MDW***XHT-A**HAK MIB*-* MLDH****L** MLDH****P MMW** MP*** MSX*****EM MSX*****ES MSX*****EW MSX*****M**Z* MSX*****RS MTJN R/L ****-** MTJN R/L V-** MTXN R/L ****-** MWLN R/L ****-*** MWW**

H5 H5 K26 K27 K29, K30 K29, K30 K23 K41 K22 K40 K40 K20, K21 K36, K37 K34, K35 K34 K35 P4 K39 K39 D23 P7 H9 H9 H9 H10 G53 D23 D23 D23 D24 D24

Spare parts Spare parts Solid endmill Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Tool holder

Tool holder Tool holder Multi-drill Multi-drill Multi-drill Multi-drill Multi-drill Multi-drill Multi-drill Multi-drill Multi-drill Multi-drill Multi-drill Multi-drill Multi-drill Multi-drill Spare parts Multi-drill Multi-drill Spare parts Spare parts Indexable endmill Indexable endmill Indexable endmill Indexable endmill Cutter Tool holder Tool holder Tool holder Tool holder Spare parts

J43, M59 J43, M59 J42, M58

ONEU****ANER L ONEU****ANER G ONMU****ANER L ONMU****ANER G

G9, H6 G9, H6 G9, H6 G9, H6

P* PCBN R/L ****-*** PCLC R/L ****-*** PCLN R/L ****-*** PCT***D*S** PDJC R/L ****-*** PDJN R/L ****-*** PDL***D*S** PRDC N****-*** PRGC R/L ****-*** PSBN R/L ****-*** PSC**DCLN R/L*****-12 PSC**DDJN R/L*****-15 PSC**DDHN R/L*****-15 PSC**DSBN R/L*****-12 PSC**DTJN R/L*****-16 PSC**DWLN R/L*****-0* PSC**GM** R/L***** PSC**SCLC R/L*****-09 PSC**SDJC R/L*****-11 PSC**SDHC R/L*****-11 PSC**SSBC R/L*****-12 PSC**STJC R/L*****-16 PSC**SVJB R/L*****-16 PSC**SVVB R/L*****-16 PSC**SVHB R/L*****-16 PSC**SVJC R/L*****-16 PSC**SVVC R/L*****-16 PSC**SVHC R/L*****-16 PSDN N ****-*** PSKN R/L ****-*** PSSN R/L ****-*** PTFN R/L ****-*** PTGN R/L ****-*** PTTN R/L ****-*** PWC**** R/L-S PWCF**** R/L-S PWLN R/L ****-*** PWS**** RS PWSF**** RS PWSS*R

G69, M55 D18 D31 D18 K71 D32 D19 K71 D34 D34 D20 D41 D41 D41 D41 D42 D42 F36, F38, M43 D43 D43 D43 D43 D44 D44 D44 D44 D45 D45 D45 D20 D21 D21 D22 D22 D22 G50 G50 D24 G37 G37 P6

SUMIDIA endmill SUMIDIA endmill SUMIDIA endmill

Indexable insert Indexable insert Indexable insert Indexable insert

Spare parts Tool holder Tool holder Tool holder Multi-drill Tool holder Tool holder Multi-drill Tool holder Tool holder Tool holder Polygon tool holder Polygon tool holder Polygon tool holder Polygon tool holder Polygon tool holder Polygon tool holder Polygon modular tool holder

Polygon tool holder Polygon tool holder Polygon tool holder Polygon tool holder Polygon tool holder Polygon tool holder Polygon tool holder Polygon tool holder Polygon tool holder Polygon tool holder Polygon tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Cutter Cutter Tool holder Cutter Cutter Spare parts

Index

NPDB****-*** NPDBS****-*** NPDRS****R***-***

P15

Index

Q-S Q

QPET******PPFR-S QPMT******PPEN QPMT******PPEN-CP QPMT******PPEN-H

G18, H52, H53 G18, H52, H53 G18 G18, H52, H53

RCMT****M0 NRH RCMT****M0 NRX RCMX****M0 NRP RDET**T*M0EN-G RDET**T*M0EN-H RDET****M0EN-G RDET****M0EN-H RF-SET RF****RS RFB RFBW RFC RFD RFF RFJ RFR RFS RNGN****** RNGN******B RSX*****ES RSXF*****ES RSX*****M RSXF*****M RSX*****RS RSXF*****RS

C72 C72 C72 G23, H54, H55 G23, H54, H55 G23, H54, H55 G23, H54, H55 G66, M52, M55 G66, M52 G66, M52 G66, M52 G66, M52 G66, M52 G66, M52 P4 G66, M52 G66, M52 G66, M52 G66, M52 G20, H54 G20, H54 G20, H54 G20, H54 G20, G22 G20, G22

S***-DTR**C-R/L-** S***-MWLN R/L ** S***-PCLN R/L ** S***-PDUN R/L ** S***-PSKN R/L ** S***-PTFN R/L ** S***-SCLC R/L ** S***-SCLP R/L ** S***-SDQC R/L ** S***-SDUC R/L ** S***-SSKP R/L ** S***-STFC R/L ** S***-STUB R/L **-** S***-STUP R/L ** S***-STUP R/L **-** S***-SVQB R/L ** S***-SVUB R/L ** S***-SVZB R/L ** S***-SWUB R/L ** S-SP*-** S-UF*S R/L SBN**-**

E11 E13 E8 E9 E10 E12 E14 E15 E17 E16 E18 E19 E20 E20 E20 E22 E22 E23 D11, E11 G33, G35, H18, H19 G14 F46, F48

P16

Indexable insert Indexable insert Indexable insert Indexable insert

Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Spare parts Cutter SUMIDIA insert SUMIDIA insert Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts SUMIBORON insert SUMIBORON insert Indexable endmill Indexable endmill Indexable endmill Indexable endmill Cutter Cutter

Boring bar Boring bar Boring bar Boring bar Boring bar Boring bar Boring bar Boring bar Boring bar Boring bar Boring bar Boring bar Boring bar Boring bar Boring bar Boring bar Boring bar Boring bar Boring bar Spare parts Spare parts Tool holder

SBU**-** SCAC R/L ****-*** SCGT**T***LFX/RFX SCGT******M NSC SCGW******NU SCLC R/L ****-*** SCMT******NFB SCMT******NFP SCMT******NLB SCMT******NLU SCMT******NMU SCMT******NSK SCMT******NSU SCMW****** SCN**** SCND*** SCP-* SCP*A SCS**** SCT R/L **** SCW*** SDAC R/L ****-*** SDBSM SDET****ZDFR SDHC R/L ****-*** SDJC R/L ****-*** SDM****U*HAK SDNC N ****-*** SDP****U*HAK SDW*** SECW****AGTN-N-NF SEET****AGFN-L SEET****AGFR-L SEET****AGSN-G SEET****AGSN-N SEET****AGSR-L SEET****AGSR-G SEMT****AGSN-G SEMT****AGSN-H SEMT****AGSN-L SEMT****AGSR-L SEMT****AGSR-G SEMT****AGSR-H SEMT****AGSR-FG SFKN****AZFN SFKN****AZTN SFKR****AZTN SFW*** SL-* SMD SMDH***S/M/L/D* SMDT****MFS SMDT****MTL SMDT****D MEL SMDT****D MTL SNB****DL SNEU****ANER-FG SNEU****ANER-FL SNEU****ANER-G

F46, F48 Tool holder Tool holder D31 Indexable insert C73 Indexable insert C73 SUMIBORON insert M19 Tool holder D31 Indexable insert C74 Indexable insert C74 Indexable insert C74 Indexable insert C74 Indexable insert C74 Indexable insert C74 Indexable insert C74 Indexable insert C74 Spare parts P5 Spare parts P5 D12, D13, D14, D15, D16, D17,Spare parts D41, D42, E8, E9, E12, E13 Spare parts F41 Spare parts P5 Tool holder F44 Spare parts P5 Tool holder D33 Spare parts M39 Indexable insert G66, M52 Tool holder D32 Tool holder D32 Multi-drill K15, K16, K17 Tool holder D33 Multi-drill K8, K9, K10 Spare parts P5 Indexable insert G13 Indexable insert G13 Indexable insert G11, H7 Indexable insert G13 Indexable insert G13 Indexable insert G11, H7 Indexable insert G11, H7 Indexable insert G13 Indexable insert G13 Indexable insert G13 Indexable insert G11, H7 Indexable insert G11, H7 Indexable insert G11, H7 Indexable insert G11, H7 Indexable insert G15 Indexable insert G15 Indexable insert G15 Spare parts P5 Spare parts F46, F48, F49 Multi-drill K55, K62 Multi-drill K52, K56, K59 Indexable insert K57 Indexable insert K59 Indexable insert K54 Indexable insert K53 Solid endmill J33 Indexable insert G9, H6 Indexable insert G9, H6 Indexable insert G9, H6

Index S-S G9, H6 G66, M52 G66, M52 G67, M53 G67, M53 G67, M53 G69, M55 G69, M55 C42 M19 M19 M19 C42 C42 C43 M19 M19 C42 M20 M20 M20, M33 C37 C39 C36 C37 C38 C37 C35 C35 C35 C36 C36 C39 C35 C38 C38 C39 C35 C36 C35 C36 C37 C37 C38 C39 C43 C41 C40 C40 C40 C41 C41 C40 C40 G17 G17 G17 G9, H6 G9, H6 G9, H6

Indexable insert SUMIDIA insert SUMIDIA insert SUMIDIA insert SUMIDIA insert SUMIDIA insert SUMIBORON insert SUMIBORON insert Indexable insert SUMIBORON insert SUMIBORON insert SUMIBORON insert Indexable insert Indexable insert Indexable insert SUMIBORON insert SUMIBORON insert Indexable insert SUMIBORON insert SUMIBORON insert SUMIDIA insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert

SNMU****ANER H SNMU****ANER L SNS**** SOET******PDFR-S SOET******PZER-G SOET******PZFR-S SOMT******PDER-L SOMT******PDER-G SOMT******PDER-H SOMT******PZER-L SOMT******PZER-G SOMT******PZER-H SPGN****** SPGT******LSD/RSD SPGW****** SPGW******T SPMA****** SPMA******T SPMN****** SPMR******NFK SPMR******NSF SPMR******NUJ SPMT****** SPMT******NFB SPMT******NFK SPMT******NLB SPMT******NLU SPMT******NSF SPMT******NUS SPP* SPP*** SRDC N ****-*** SRF**R-ST SRF**RS SRFJ SRND** SRNS***SD SRSC R/L ****-*** SSBC R/L ****-*** SSEH****-R** SSEH****W-R** SSEH****WS-R** SSEHVL****-R** SSEHVL****W-R** SSEHVL****WS-R** SSM**** SSN**** SSND*** SSUP****ZX SSUP****ZX-R** SSW***

G9, H6 G9, H6 P5 G28, G31, G57, H13, H17, H57, H58 G28, G30, G56, H13, H16, H57, H58 G28, G30, G56, H13, H16, H57, H58 G28, G31, G57, H13, H17, H57, H58 G28, G31, G57, H13, H17, H57, H58 G28, G31, G57, H13, H17, H57, H58 G28, G30, G56, H13, H16, H57, H58 G28, G30, G56, H13, H16, H57, H58 G28, G30, G56, H13, H16, H57, H58 C77 C76 C76 C76 H47 H47 C35 C35 C36 C36 C39 C35 C38 C38 C39 C35 C75 P7 P7 D35 G67, M53 G67, M53 P4 P5 D35 D35 D36 J35 J24 J24 J35 J23 J23 J36, J37 P5 P5 J31 J31 P6

Indexable insert Indexable insert Spare parts Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Spare parts Spare parts Tool holder Cutter Cutter Spare parts Spare parts Spare parts Tool holder Tool holder Solid endmill Solid endmill Solid endmill Solid endmill Solid endmill Solid endmill Solid endmill Spare parts Spare parts Solid endmill Solid endmill Spare parts

Index

SNEU****ANER-L SNEW****ADFR-NF SNEW****ADFR-W-NF SNEW****ADTR-NF SNEW****ADTR-R-NF SNEW****ADTR-U-NF SNEW****ADT L/R SNEW****ADT L/R-S SNGA****** SNGA******HS-NC2 SNGA******HS-NC4 SNGA******NC-4 SNGG******LST/RST SNGG******LUM/RUM SNGN****** SNGN****** SNGX****** SNMA****** SNMA******NS SNMA******NU SNMA******RH SNMG******LUM/RUM SNMG******LHM/RHM SNMG******NEF SNMG******NEG SNMG******NEM SNMG******NEX SNMG******NFB SNMG******NFE SNMG******NFL SNMG******NGE SNMG******NGU SNMG******NGZ SNMG******NLU SNMG******NME SNMG******NMU SNMG******NMX SNMG******NSE SNMG******NSJ SNMG******NSU SNMG******NSX SNMG******NUG SNMG******NUP SNMG******NUX SNMG******NUZ SNMN****** SNMM******NHF SNMM******NHG SNMM******NHGS SNMM******NHP SNMM******NHU SNMM******NHW SNMM******NMH SNMM******NMP SNMT****ZNEN-G SNMT****ZNEN-H SNMT****ZNEN-SH SNMU****ANER FG SNMU****ANER FL SNMU****ANER G

P17

Index

S-T STAC R/L ****-*** STER**** STFH**-* STFS R/L ****-* STGC R/L ****-*** STIR*** STPD*** STW*** SUF*S R/L SVJB R/L ****-*** SVLC R/L ****-*** SVP** SVPB R/L ****-*** SVPC R/L ****-*** SVVB N ****-*** SVW*** SWW

D37 F54 F46 F46 D37 F55 P6 P6 G14 D38 D39 D38, E21, E22 D38 D39 D38 P5 P6

TBGN****** TBGN******B TBGN******NF TBGR******LW TBGT******LFW/RFW TBGT******LFX/RFX TBGT******LFY/RFY TBGT******LW/RW TBGW****** TBGW******NF TCGT******LFX/RFX TCGT******LFY/RFY TCGT******M NSC TCGT******M NSI TCGT******NAG TCGW******NC TCGW******NC-3 TCGW******NU TCMT******NF TCMT******NFB TCMT******NFP TCMT******NLB TCMT******NLU TCMT******NSK TCMT******NSU TCMW****** TCS**T* TEGN****** TGA R/L ****BF TGA R/L ****(E) TGA R/L ****R TGA R/L *T** TF** TH*** TME****R TME***R TMI****R TMI***R TNGA******

C86 M20 M20 C86 C78 C78 C78 C78 C78 M20 C79 C79 C79 C79 C79 M21 M21 M21 M21 C80 C80 C80 C80 C80 C80 C80 P6 C87 F41 F42 F43 F43 M42 P8 F53, F54 F53, F54 F53, F55 F53, F55 C52

P18

Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Spare parts Spare parts Spare parts Tool holder Tool holder Spare parts Tool holder Tool holder Tool holder Spare parts Spare parts

Indexable insert SUMIBORON insert SUMIDIA insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert SUMIDIA insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIDIA insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Spare parts Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Spare parts Spare parts Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert

TNGA******HS-NC3 TNGA******HS-NC6 TNGA******LE-NC3 TNGA******LS-NC3 TNGA******LT-NC3 TNGA******LF-NU3 TNGA******NC6 TNGA******NU3 TNGG******LFT/RFT TNGG******LFY/RFY TNGG******LFX/RFX TNGG******LST/RST TNGG******LUM/RUM TNGG******N-FV NC6 TNGG******N-LV NC6 TNGG******NGH TNGG******NSU TNGG******N-SV NC6 TNGM******N-LV NU3 TNMA****** TNMA****** TNMA******NU TNMG******LHM/RHM TNMG******LUM/RUM TNMG******NEF TNMG******NEG TNMG******NEM TNMG******NEX TNMG******NFA TNMG******NFB TNMG******NFE TNMG******NFL TNMG******NGE TNMG******NGU TNMG******NGZ TNMG******NLU TNMG******NME TNMG******NMU TNMG******NMX TNMG******NSE TNMG******NSU TNMG******NSX TNMG******NUG TNMG******NUP TNMG******NUX TNMG******NUZ TNMM******NHG TNMM******NHP TNMM******NMP TNMM****** TNS**** TNS****B TPGN****** TPGN******NF TPGN******NU TPGR******LW/RW TPGT******LFW/RFW TPGT******LFX/RFX TPGT******LFY/RFY TPGT******LSD/RSD

M22 M22 M22 M22 M22 M23 M22 M23 C51 C51 C51 C51 C52 M22 M22 C52 C51 M22 M23 C50 M24 M24 C48 C46 C44 C46 C47 C46 C44 C44 C44 C44 C45 C45 C48 C44 C47 C47 C47 C45 C44 C45 C46 C46 C47 C48 C49 C49 C49 C49 P6 P6 C86 M24 M24 C86 C81 C81 C82 C83

SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert SUMIBORON insert SUMIBORON insert Indexable insert Indexable insert SUMIBORON insert SUMIBORON insert Indexable insert SUMIBORON insert SUMIBORON insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Spare parts Spare parts Indexable insert SUMIDIA insert SUMIBORON insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert

Index T-V TPGX******L/R-SDW TPGT******LW/RW TPGT******M NFC TPGT******N-FV NC3 TPGT******N-FV NU3 TPGW****** TPGW****** TPGW******LE-NC3 TPGW******LS-NC3 TPGW******LT-NC3 TPGW******NC TPGW******NC3 TPGW******NF TPGW******NU TPMH******NSF TPMN****** TPMR******NFK TPMR******NSF TPMR******NUJ TPMT******L-DM NU TPMT******NFB TPMT******NFK TPMT******N-GD NF TPMT******N-LD NF TPMT******NLB TPMT******NLU TPMT******NMU TPMT******NSF TPMT******NSU TPMW******RH TRB**IP TRCP* TRD** TRDR**IP TRM******-FL TRM******-GU TRM******-LU TRM******-SU TRW**** TRX** TRX**IP TRX**IP** TRXW**IP TSX*****E TSXF*****E TSXM*****E TSX*****RS TSXF*****RS TSXM*****RS TSW*** TT** TTR**IP TTX** TTX**W TWE****R

C83 C83 C81 M25 M26 C82 M26 M25 M25 M25 M25 M25 M26 M26 C85 C87 C87 C87 C87 M27 C84 C84 M27 M27 C84 C84 C85 C85 C85 M27, M33 P7 D11, E11 P8 P8 C50, D11, E11 C50, D11, E11 C50, D11, E11 C50, D11, E11 P6 P8 P8 D35 P7 G32, H18, H19 G32, H18, H19 G32, H18, H19 G32, G34, G35, H18 G32, G34, H18 G32, G35, H18 P8 P8 P8 P8 G50, G52 F26

Indexable insert Indexable insert Indexable insert SUMIBORON insert SUMIBORON insert Indexable insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIDIA insert SUMIBORON insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert SUMIDIA insert Indexable insert Indexable insert SUMIDIA insert SUMIDIA insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert SUMIDIA insert Spare parts Spare parts Spare parts Spare parts Indexable insert Indexable insert Indexable insert Indexable insert Spare parts Spare parts Spare parts Spare parts Spare parts Indexable endmill Indexable endmill Indexable endmill Cutter Cutter Cutter Spare parts Spare parts Spare parts Spare parts Spare parts Insert

G14 G14 G14 G14 G15 G14 G15

VBGT******LFX/RFX VBGT******LFY/RFY VBGT******LFYS/RFYS VBGT******M NSI VBGW******HS-NC2 VBGW******LE-NC2 VBGW******LS-NC2 VBGW******LT-NC2 VBGW******NC VBGW******NC2 VBGW******NU VBGW******NU2 VBMT******NFB VBMT******NFP VBMT******NLB VBMT******NLU VBMT******NMU VBMT******NSK VBMT******NSU VBMW****** VCGT******LFX/RFX VCGT******LFY/RFY VCGT******M NFC VCGT******M NSI VCGT******NAG VCGW******NC2 VCMT******NF VCMT******NFB VCMT******NLD NF VCMT******NGD NF VCMT******NLB VCMT******NLU VCMT******NSK VCMT******NSU VCMW******RH VCS**** VNGA******ES-NC4 VNGA******LT-NC2 VNGA******NC2 VNGA******NC4 VNGA******NU2 VNGG******NEF VNGG******NFV NC2 VNGG******NLV NC2 VNGG******NSU VNGM******NLV NU2 VNMA****** VNMA******

C89 C89 C89 C89 M28 M28 M28 M28 M28 M28 M28 M28 C88 C88 C88 C88 C88 C88 C88 C88 C90 C90 C90 C90 C90 M29 M29 C91 M29 M29 C91 C91 C91 C91 M29, M33 P6 M30 M30 M30 M30 M30 C55 M30 M30 C55 M31 C53 M31

Spare parts Spare parts Spare parts Cutter Cutter Spare parts Indexable insert

Indexable insert Indexable insert Indexable insert Indexable insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert SUMIBORON insert SUMIDIA insert Indexable insert SUMIDIA insert SUMIDIA insert Indexable insert Indexable insert Indexable insert Indexable insert SUMIDIA insert Spare parts SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert Indexable insert SUMIBORON insert SUMIBORON insert Indexable insert SUMIBORON insert Indexable insert SUMIBORON insert

Index

UF*K R/L UF*S R/L UFKW R/L UFO**** R/L-S UFOF**** R/L-S UFTW R/L UW*****R

P19

Index

V-W VNMA******NU VNMA******NS VNMA******RH VNMG******NEF VNMG******NEG VNMG******NEX VNMG******NFA VNMG******NFB VNMG******NFE VNMG******NFL VNMG******NGE VNMG******NGU VNMG******NGZ VNMG******NLU VNMG******NSE VNMG******NSU VNMG******NSX VNMG******NUG VNMG******NUP VNMG******NUX VNMG******NUZ VNMX******NF VNS**** VP** VP**B

M31 M31 M31, M33 C53 C54 C54 C53 C53 C53 C53 C54 C54 C55 C53 C54 C54 C54 C54 C55 C55 C55 M31 P6 P7 P7

WAS******. WAX****E** WAX****EL** WAX****RS WB*-** WB*-**T WB*F-**T WB*-**TL WB*F-**TL WB*R-**T WBGT******LFW/RFW WBGT******LFX/RFX WBGT******LFY/RFY WBGT******LW/RW WBMF****L WBMF****M WBMF****MM**N WBMF****S WBMR****LL WBMR****LLW WBMR****M WBMR****MW WBMR****S WCFH**-* WCFN/R/L* WCFN/R/L*A WCFN/R/L*B WCFN/R/L*T WCFN/R/L*GF WCFN/R/L*GG WCFS R/L **-*

K66 H40, H41 H40, H41 G58, G59 P4 P4 P4 P4 P4 P4 C92 C92 C92 C92 H51 H51 H51 H51 H49 H49 H49 H49 H49 F48, F49 F47, F50 F47, F50 F47, F50 F47, F50 F47, F50 F47, F50 F49

P20

SUMIBORON insert SUMIBORON insert SUMIDIA insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert SUMIDIA insert Spare parts Spare parts Spare parts

Eccentric sleeve Indexable endmill Indexable endmill Cutter Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Indexable insert Indexable insert Indexable insert Indexable insert Indexable endmill Indexable endmill Indexable endmill Indexable endmill Indexable endmill Indexable endmill Indexable endmill Indexable endmill Indexable endmill Tool holder Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Tool holder

WDMT****ZDTR WDMT****ZDTR-H WDX***D2S** WDX***D3S** WDX***D4S** WDX***D5S** WDXT******-G WDXT******-H WDXT******-L WEX****E WEX****E** WEX****EL WEX****EL** WEX****EL**Z* WEX****EW WEX****F WEX****M**Z* WEZ*****E** WEZ*****E**** WEZ*****EL** WEZ*****R** WEZ*****RS** WFX*****E WFX*****R WFX*****E ** WFXF*****E WFXM*****E WFX*****M WFX*****M**Z* WFX*****RS WFXC*****E WFXC*****M WFXF*****R WFXF*****RS WFXH*****M WFXH*****M**Z* WFXH*****RS WFXH*****RSZ6 WFXM*****R WFXM*****RS WFXS*R WGC****RS WGCF****RS WGCM****RS WGCS**R WGX*****EW WGX*****RS WGXF*****RS WGXM*****RS WMM****E WMM****EL WMM****ELW WMM****EW WMMH****ELW WMMH****EW WNGA******LT-NC3 WNGA******NC6 WNGA******NC-WG6 WNGA******NC-WH6 WNGG******NSU

G53, H9, H10 G53, H9, H10 K61 K62 K63 K64 K61, K62, K63, K64, K71 K61, K62, K63, K64, K71 K61, K62, K63, K64, K71 H34, H35, H36 H36 H34, H35, H36 H34, H35 H35 H35, H36 G48 H35, H36 H24, H28 H24, H26, H28 H26, H28, H30 G44, G46 G44, G46 G28, H16, H17 G28 H16 G28, H17 G28, H16 G28 H16, H58 G28, G30, G31 G28, H56, H57 G28, H58 G28 G28, G30, G31 G28, H12 H13 G28, G56, G57 G56 G28 G28, G30 P6 G12 G12 G12 P6 H7 G10 G10 G10 H43 H43 H43 H43 H31 H31 M32 M32 M32 M32 C60

Indexable insert Indexable insert Multi-drill Multi-drill Multi-drill Multi-drill Indexable insert Indexable insert Indexable insert Indexable endmill Indexable endmill Indexable endmill Indexable endmill Indexable endmill Indexable endmill Cutter Indexable endmill Indexable endmill Indexable endmill Indexable endmill Cutter Cutter Indexable endmill Cutter Indexable endmill Indexable endmill Indexable endmill Indexable endmill Indexable endmill Cutter Indexable endmill Indexable endmill Cutter Cutter Indexable endmill Indexable endmill Cutter Cutter Cutter Cutter Spare parts Cutter Cutter Cutter Spare parts Indexable endmill Cutter Cutter Cutter Indexable endmill Indexable endmill Indexable endmill Indexable endmill Indexable endmill Indexable endmill SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert Indexable insert

Index W-Z C60 C57 C58 C58 C58 C56 C56 C56 C56 C58 C57 C57 C59 C56 C56 C59 C59 C59 C57 C57 C57 C57 C58 C58 C59 C59 C60 C60 P6 P6 C93 H52 H52 H52 H53 G19 G19 G19 H45, H46 G49 H45, H46

XCLN R/L ****-*** XEEW****AGER-W XEEW****AGER-WR XEEW****AGFR-W-NF XNEU****ANEN-W XNMU****PNER-G XNMU****PNER-H XNMU****PNER-L XOEW******PDTR-W XOEW******PZTR-W XP**-E XSBN R/L ****-***

D27 G13 G11, H7 G13 G9, H6 G25, G27, H14, H15 G25, G27, H14, H15 G25, G27, H14, H15 G31, H17 G30, H14 F22, F26 D27

Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Spare parts Spare parts Indexable insert Indexable endmill Indexable endmill Indexable endmill Indexable endmill Cutter Cutter Cutter Indexable endmill Cutter Indexable endmill

Tool holder Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Spare parts Tool holder

ZNEX******LE-NC ZNEX******LT-NC ZNEX******NC ZNEX******NU ZNMT******* ZNMT*******-C ZNMT*******-N ZNMT*******-S ZPGU*******

M32 M32 M32 M32 H49 H49 H49 H49 H41

SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert

Index

WNMA****** WNMG******NEF WNMG******NEG WNMG******NEM WNMG******NEX WNMG******NFA WNMG******NFB WNMG******NFE WNMG******NFL WNMG******NGE WNMG******NGU WNMG******NGU-W WNMG******NGZ WNMG******NLU WNMG******NLU-W WNMG******NME WNMG******NMU WNMG******NMX WNMG******NSE WNMG******NSE-W WNMG******NSU WNMG******NSX WNMG******NUG WNMG******NUP WNMG******NUX WNMG******NUZ WNMM******NHG WNMM******NMP WNS**** WNS****B WPMT******NLB WRCX*****EL WRCX*****EM WRCX*****ES WRCX*****M**Z* WRCX*****RS WRCXF*****RS WRCXX*****RS WRX****RH **E** WRX****RH **F** WRX****RH **W**

P21

SAFETY INSTRUCTIONS

Notes Target Products

General precautions for cutting tools

Hazards

Measures

The tools have sharp cutting edges. There is a risk of injury if held directly with bare hands.

Always wear protective equipment, such as protective tools when removing the tool from the case or mounting it onto a machine.

Improper use or incorrect use conditions may cause the tool to breake or scatter, and could cause injury.

Always use protective equipment such as safety covers and protective eyewear. Always use within the scope of the recommended conditions. Refer to the intruction manual, catalogue and other relevant documents.

The tool could break and fly off if the cutting force increases suddenly because of impact loads or excessive wear and could cause injury.

Always use protective equipment such as safety covers and protective eyewear. Replace the tool at an early stage.

Very hot chips could scatter or elongated chips could be discharged, and cause injury or burns.

Always use protective equipment such as safety covers and protective eyewear. When removing the chips, always stop the machine, wear protective gloves, and use tools such as nippers or clippers.

The tool and work materials will become very hot during turning. There is a risk of burn if these are touched directly with bare hands immediately after machining.

Always wear protective equipment such as protective gloves.

There is a risk of igniting or fires from the sparks generated during turning, or the heat generated from broken pieces and chips.

Do not use in an area where there is a risk of fires or explosions. Always provide fire prevention measures when using water-insoluble turning oil solution.

When using at a high rotation speed, if the balance including the machine tool holder is poor, the deflection or vibration could cause tool damage and injury.

Always use protective equipment such as safety covers and protective eyewear. Always carry out trial operation, and confirm that there is no deflection, vibration or abnormal noise.

There is a risk of injury if you touch the burrs formed on the workpiece with bare hands.

Do not touch with bare hands.

If insert or parts are not properly clamped, they could come off or fly off during turning and cause injury.

General precautions for cutting edge indexable tools

Various cutters and other tools used with rotation

Drills

Brazing tool

Others

Clean the mounting surface and fixing parts free of foreign matter, before mounting the insert. When mounting, use the enclosed spanner and confirm that the insert and parts are securely clamped. Never use parts other than the designated inserts or parts.

If the parts are tightened excessively with an auxiliary tool such as a pipe, the insert or part could break and come off or fly off.

Do not use auxiliary tools such as pipes. Use the enclosed spanner.

Using the tool with high-speed rotation is extremely dangerous as the parts or inserts could fly off with the centrifugal force. Pay special attention to safety when handling.

Always use within the scope of the recommended conditions. Refer to the instruction manual, catalog and other relevant documents.

The cutters have very sharp cutting edges. Touching these with bare hands could result in injury.

Always wear protective equipment such as protective gloves.

Tools could sway or vibrate if the eccentric rotation or balance is poor. There is a risk of injury if they break or fly off.

Keep the rotation speed within the scope of the recommended conditions. Periodically adjust the accuracy and balance of the rotating sections so that eccentric rotation or deflection do not occur because of bearing wear, etc.

When machining a through hole while rotating the workpiece, a disc-shaped uncut section may fly off at the point of penetration. This disc is sharp and very dangerous.

Always use protective equipment such as safety covers and protective eyewear. Also take measures such as attaching a cover to the chuck section.

The very small drill has a pointed end, and is very sharp. It could stab or break when directly touched with a finger, and be difficult to remove. The end could fly off if it breaks.

Take special care to safety when handling. Always wear protective gloves and protective eyewear, etc.

There is a risk of injury if the insert comes off or breaks, etc.

Confirm that the insert is properly brazed before using. Do not use in conditions that could become very hot.

Repeated brazing is dangerous as the insert could break during use.

Do not use an insert that has been repeated brazed as the strength will have dropped.

Using this product for a purpose other than the designated applica- Observe the designated usage. tion can break the machine or tool and is very dangerous. Finally, this brochure describes the basic safety information. For further information, refer to the instruction manual, catalog and other relevant documents for each tool, or contact Sumitomo Electric Hardmetal. Sumitomo Electric Hardmetal will not be held liable for any damage and injuries resulting from changes to the specifications, including alterations and modifications, made without consent from Sumitomo Electric Hardmetal.

TOOL ENGINEERING SERVICES

Tool Engineering Services In order to provide a higher level of support and satisfaction for our customers, Sumitomo Electric Industries has created the Tool Engineering Service system. We have created several Tool Engineering Centers around the world as bases for this support. The Tool Engineering Centers provide a wide range of support to assist user manufacturing activities, with services including training (at the Center), test cuts, technical consulting, line diagnostics (at the user’s site) and tooling proposals.

Tool Engineering Center Locations Japan ►Itami Tool Engineering Center (I-TEC) ►Yokohama Tool Engineering Center (Y-TEC) ►Hokkaido Igetalloy Tool Engineering Center (H-TEC) ►Tokai Tool Engineering Center (T-TEC) ►Kyushu Tool Engineering Center (K-TEC)

Overseas

►Germany / European Design & Engineering Center (E-DEC) ►Thailand / Thailand Tool Engineering Center (Ti-TEC) ►Shanghai / Shanghai Tool Engineering Center (S-TEC) ►U.S.A. / Americas Tool Engineering Center (A-TEC) ►Indonesia / Indonesia Tool Engineering Center (In-TEC) ►India Tool Engineering Center

Training

To make it easy for anyone to take part, the Centers offer training courses designed for a variety of different training objectives and participants. *Contact your nearest SEI sales office for detailed training curricula.

Test Cuts Training

o To

l E n g i n e e ri n g

On -sit e con sulation

Tool Engineering Services

Technical consulting

Line diagnostics

Tooling proposals

Performance evaluation technology

Test cuts and technical consulting

To attain improvements in machining on sites, manufacturers must rely on more than just the subjective guidance provided by experience and instinct. Today’s advanced measuring instruments can make machining phenomena observable, and clarify problems.

The Tool Engineering Centers can make test cuts on user workpieces, and work with users to create more detailed technical proposals. The Centers can also provide solutions to various machining problems, general line diagnostics for machining lines, and tooling support for new lines. *Contact your nearest SEI sales office for more information.

CUTTING TOOLS

WORLDWIDE LOCATIONS

We are strengthening its global position for high-quality products and services, while contributing technology to market needs around the world.

Sales Network Production Network Tool Engineering Center Sumitomo Electric Industries Ltd. Hardmetal Div. Sumitomo Electric Hardmetal Corp.

Production Network

Hokkaido Sumiden Precision Co., Ltd.

Hokkaido Precision Tool Co., Ltd.

Tokai Sumiden Precision Tool Co., Ltd.

Kyushu Sumiden Seimitsu Ltd.

Asdex Corporation

Sumitomo Electric Hartmetallfabrik GmbH

Sumitomo Electric Hartmetallfabrik GmbH, organizačni složka.

Sumitomo Electric Hardmetal

Sumitomo Electric Hardmetal Manufacturing (Thailand), Ltd

PT. Sumiden Hardmetal Manufacturing Indonesia

Motherson Techno Tools Ltd.

Sumitomo Electric Carbide Manufacturing, Inc. (WI)

Sumitomo Electric Carbide Manufacturing, Inc. (OH)

Manufacturing (Changzhou) Co., Ltd

CUTTING TOOLS

EUROPEAN LOCATIONS

Sumitomo Electric Hartmetall GmbH

Itami Tool Engineering Center (I-Tec) Hokkaido Tool Engineering Center (H-Tec) Yokohama Tool Engineering Center (Y-Tec) Tokai Tool Engineering Center (T-Tec) Kyushu Tool Engineering Center (K-Tec)

European Design & Engineering Center (E-DEC) Shanghai Tool Engineering Center (S-Tec) Thai Tool Engineering Center (Ti-Tec) Indonesia Tool Engineering Center (In-Tec) Americas Tool Engineering Center (A-Tec) India Tool Engineering Center

Sales Network Production Network Tool Engineering Center

Sales Network

Sumitomo Electric Tool Net, Inc.

Sumitomo Electric Hardmetal Ltd.

SumiSermetal Ticaret ve Sanayi Limited Şirketi

Sumitomo Electric Hardmetal Trading (Shanghai) Co., Ltd.

Superior Engineering Tool Trading (Shanghai) Co., Ltd.

Sumitomo Electric Hardmetal Asia Pacific Pte Ltd.

Sumitomo Electric Hardmetal (Thailand) Ltd.

PT. Sumitomo Electric Hardmetal Indonesia

SEI Carbide Australia Pty Ltd.

Motherson Techno Tools Ltd.

Sumitomo Electric Carbide, Inc.

Sumicarbide Canada Inc.

Sumitomo Electric Hardmetal de Mexico, S.A. de C.V.

Sumitomo Electric Hardmetal do Brasil Ltda.

Taiwan Hong-Yu Precision Tool Co., Ltd.

(Germany) SUMITOMO ELECTRIC Hartmetall GmbH Konrad-Zuse-Str. 9, 47877 Willich / Germany

(UK and Ireland) SUMITOMO ELECTRIC Hardmetal Ltd. Summerleys Road, Princes Risborough Buckinghamshire HP27 9PW, UK

Tel. +49 (0)2154-49920, FAX +49 (0)2154-4992161 Info@SumitomoTool.com www.SumitomoTool.com

Tel. +44 (0)1844 - 342081, FAX +44 (0)1844 - 342415 InfoUK@sumitomoTool.com www.SumitomoTool.com

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( 01/20_SHG_Engl.)