Bürkert Connect - Network Automation Equipment & Guide

Bürkert Connect

A Comprehensive Guide to the new connected world of automation Document Number: FST-001-AU-00086 (Rev 1.1) Last edited: 23/12/2021 N.Chymiak

Contents

AS-interface

Page 3

Profibus

Page 4

buS ME4x

Page 5

buS ME63

Page 6

buS ME6x

Page 7

buS Cables

Page 8

buS Connectors

Page 9

buS Accessories

Page 10

IO-Link

Page 11

Power - M12 L-coded

Page 13

Sensor / Actuator - M12 A-coded

Page 14

Ethernet - M12 D-coded

Page 15

M12 Accessories

Page 16-17

Page 2

AS-interface AS-interface Flat Cable Length

Sheath Material

100m Roll

Colour

ID. No.

Yellow

92183620

Black

92183621

Self-healing Silicone Rubber

AS-interface Vampire Clips Flat Cable

Protection

Gender

Single Entry Stainless Steel Collar

IP67 Double Entry Stainless Steel Collar (for aux powered devices)

Standard M12 Female (4 or 5 pin)

Electrical Connection

ID. No.

1 : ASi+ (brown) 3 : ASi- (blue)

799646*

1: ASi+ (brown wire, yellow cable) 2: AUX- (white wire, black cable) 3: ASi- (blue wire, yellow cable) 4: AUX+ (black wire, black cable)

92186514

*BC-AU stocked item

Page 3

Profibus Profibus FC Cable Length

Sheath Material

Max Length

Diameter

ID. No.

Per Meter

PVC

1200M (approx)

8mm OD

92156799

Per Meter

PVC

1200M (approx)

8mm OD

92156352

Profibus D-sub 9 pin Connectors (Field Wireable) Connection

Cable Entry

Gender

Termination

Resistor

ID. No.

D-sub 9 pin Male

92162938

Profibus D-sub 9 pin

6 - 10mm OD (2x entries)

D-sub 9 pin Male (with female piggyback)

Spring Loaded Terminals

Integrated End Termination Resistor via DIP Switch

92162939*

1 = Not Connected 2 = Not Connected 3 = Red (RxD) Core B 4 = Not Connected 5 = Not Usually Connected (GND) 6 = Not Usually Connected (5V+) 7 = Not Connected 8 = Green (TxD) Core A 9 = Not Connected

Drain wire

Core A (green) Core B (red)

Female (socket)

*BC-AU stocked item

Page 4

Male (plug)

ME4x ME43 Gateway Protocol

Protection

LC Display

Connectors

ID. No.

1 x 5 Pin Terminal Block (buS) 2 x RJ45 (Ethernet) Includes Termination Resistor (303833)

Profinet Ethernet IP Modbus TCP EtherCAT CC-Link IE Field Basic OPC-UA (server)

307390*

1 x 5 Pin Terminal Block (buS) 1 x DB9 (Profibus) Includes Termination Resistor (303833) Yes

Profibus

307393*

IP20

1 x 5 Pin Terminal Block (buS) 1 x DB9 (CC-Link) Includes Termination Resistor (303833) 307394

CC-Link

1 x 5 Pin Terminal Block (buS) Includes Termination Resistor (303833) No

buS

307391*

ME44 IO Modules IO Type

ID. No.

8DI (8 x Digital Inputs)

Input Type: 2 & 3 wire PNP sensors, mechanical limit switch and hi-speed frequency (all channels)

Switching Threshold: VOFF - 0…5V VON = 10…30V

Input Frequency: 2.5kHz

8DO (8 x Digital Outputs)

Output Type: On/Off PWM (Pulse Width Modulation) PFM (Pulse Frequency Modulation)

Output Current: 750mA per channel (paralell switching possible)

Output Frequency: 20kHz

4AI (4 x Analog Inputs)

4AO (4 x Analog Outputs)

BPX3 (3 Slot Backplane)

Type: mA or Voltage Channels configurable as DI (via Communicator)

Configurable As: 0-20mA, 4-20mA 0-10V, 0-5V, 0-2V

Accuracy: 0.1% of Full Scale Range (FSR)

Electrical Channel Isolation: No

354316

354317

Electrical Isolation: Yes on backplane from buS, no channel isolation

354321

354325

Allows the connection of ME44 IO modules to an ME43 Gateway

*BC-AU stocked item

Page 5

307510*

ME63 ME63 Gateway Protocol

Pinouts

ID. No.

X1 X5 X2

ProfiNET Ethernet IP Modbus TCP EtherCAT CC-Link IE Field Basic OPC-UA (server)

X6 X3 X7

346845*

X4

X8

IP65 / IP67 / IP69K

X01

X02 X03 X04

Passive Distributor Function

ID. No.

X1

X5 Junction connection for buS devices

X2

Can provide power to devices via the M12 A-coded ports or higher current via the M12 Lcoded ports

X3

X6

X7 X4 X8

IP65 / IP67 / IP69K

X01 X02 X03

X04

*BC-AU stocked item

Page 6

346873*

ME6x ME64 16DI Function

Pinouts

Ports

ID. No.

X1 X5 X2

X6

16 x Digital Inputs

X3

Up to four inputs can be used as frequency inputs (max 2.5kHz) for flow rate and totalisation

X7 X4

346856

X8

IP65 / IP67 / IP69K

X01

X02 X03 X04

ME61 Display Function

Features

Size

ID. No.

Read only display, up to 4 values can be displayed

3.5" (8.9cm)

368544*

Touch display, available early 2022

7" (17.8cm)

368545

Display for use on EDIP / buS network with IP65 / IP66 / IP67 protection

*BC-AU stocked item

Page 7

büS Cables M12 5 pin büS Cordsets Cable end A

M12 5 pin A-coded Female (Socket)

Cable end B

Style

Length

ID. No.

Right Angled

0.7m

772626

1m

772409

3m

772410

5m

772411*

10m

772412

Length

ID. No.

0.1m

772492

0.2m

772402*

0.5m

772403*

1m

772404*

3m

772405*

5m

772406*

10m

772407*

20m

772408*

Length

ID. No.

50m

772413

100m

772414*

Form

ID. No.

Straight

772416*

Right Angle

772418*

Straight

772417*

Right Angle

772419*

Bare Conductors

1 = Bare (Shield) 2 = Red (V+) 0.75mm2 3= Black (V-) 0.75mm2 4 = White (CAN_H) 0.34mm2 5 = Blue (CAN_L)0.34mm2

Straight

M12 5 pin büS Extension Cables Cable end A

M12 5 pin A-coded Female (Socket)

Cable end B

Style

M12 5 pin A-coded Male (Plug) Straight

Cable sheath material: PUR (colour RAL5014 blue) Cable diameter: 8.2mm Locknut material: Nickel plated brass (CuZn) Shielded

büS Cable Rolls Connection

Cores

Cable roll without wonnectors

1 = Bare (Shield) 2 = Red (V+) 0.75mm2 3= Black (V-) 0.75mm2 4 = White (CAN_H) 0.34mm2 5 = Blue (CAN_L) 0.34mm2

Cable sheath material: PUR (colour RAL5014 blue) Cable diameter: 8.2mm Shielded

büS Field Wireable Connectors End A

End B

M12 5 pin Female (Socket) (Murr 7126-12961-0000000)

Screw Terminals

(Murr 7126-13041-0000000)

M12 5 pin Male (Plug) (Murr 7126-12761-0000000)

(Murr 7126-12881-0000000) Locknut material: Nickel plated brass (CuZn) Cable entry: 6 - 8.2mm dia (specially suited for buS cable) *BC-AU stocked item Page 8

büS Connectors büS Y-Connectors Bottom M12 5 pin A-coded Female (Socket)

Top M12 5 pin A-coded Female (Socket)

+

Diagram M12 5 pin A-coded Male (Plug)

ID. No.

Standard

772420*

NPB With Power Interupt

772421* 1

2

Locknut material: Nickel Plated Brass & Non-Plated Brass

büS T-Connectors Left + Bottom

Right

M12 5 pin A-coded Female (Socket)

M12 5 pin A-coded Male (Plug)

Diagram

ID. No.

775073*

Locknut material: Nickel plated brass (CuZn)

büS Special Adapters End A

End B

M12 5 pin A-coded Male (Plug)

M12 5 pin A-coded Male (Plug)

Diagram

ID. No.

Gender Adapter 772867*

5 -pin to 8-pin Converter Cable Length = 0.5m M12 5 pin A-coded Male (Plug)

M12 8 pin A-coded Female (Socket)

773286

Locknut material: Nickel plated brass (CuZn)

büS Termination Resistors End A M12 5 pin A-coded Male (Plug)

Diagram Termination Resistor

M12 5 pin A-coded Female (Socket)

ID. No.

772424*

772425

Locknut material: Nickel plated brass (CuZn) * BC-AU stocked item

Page 9

büS Accessories Accessories Notes

ID. No.

Micro SD Card

Size: 512 MB

A rugged Micro SD card specially designed for industrial applications

774087*

f(x) License

Function: Allows programming and running of the f(x) program >60 minutes

Activate via: http://communicator.burkert.com/deviceactivation

567713

Termination Resistor

Directly pluggable to ME43 or BPX3 backplane

Included when ME43 is ordered

303833*

büS Interface Kits Kit

Contents

ID. No.

USB-büS Interface Set 1

772426*

USB-büS Interface Set 2

772551*

*BC-AU stocked item

Page 10

IO-Link gateway Protocol

Pinouts

ID. No.

XD1 X2

X1

X0

X3 Profinet Ethernet I/P Modbus TCP

XF1

IO-Link v1.1

X4

XD2

92186740*

X5

IP65 / IP67 / IP69K

X6 X7 XF2

Power Supply Unit (PSU) with IO-Link Ratings

Pinouts

ID. No.

IP65 / IP67 92186916

Input: 100-240VAC Output: 24-28VDC, 300W / 12.5A

X1

X2

X3

X4

Analog Input (4-20mA) to IO-Link converter Function

Pinouts

ID. No.

This unit accepts an analog input (4-20mA) from an instrument and converts it to IO-Link to connect to an IO-Link port

774864*

M12 Male A-coded

*BC-AU stocked item

Page 11

M12 Female A-coded

Common M12 Connectors used in Process Automation A-Coded General sensor and actuator connection IO-Link, ASi, EDIP

B-Coded Industrial RS485 Networks Profibus

D-Coded Industrial Ethernet Networks Profinet, Ethernet/IP, Modbus/TCP, etc.

X-Coded Gigabit Industrial Ethernet Profinet, Ethernet/IP, Modbus/TCP, etc.

L-Coded Power Cable, normally 24VDC Capable of 16A

S-Coded Power Cable, normally AC voltages

A-Coded

D-Coded

L-Coded

Page 12

Power Cordsets M12 female straight to M12 male straight, L-coded, power, 4 pole + FE, cordset Cable end A (female)

Cable end B (male)

Length

ID. No.

0.1m 0.2m 0.3m 0.5m 1m 2m 3m 5m 10m 15m 20m 30m 40m 50m

774835 774836 775059* 775060* 775061* 775062* 775063* 775064* 775065* 775066* 775067* 775312 775313 775314

M12 female angled to M12 male angled, L-coded, power, 4 pole + FE, cordset Cable end A (female)

Cable end B (male)

Length

ID. No.

0.1m 0.2m 0.3m 0.5m 1m 2m 3m 5m 10m 15m 20m 30m 40m 50m

774837 774838* 774839 774840 774841* 774842* 774843* 774844* 774845* 774846* 774847* 775315 775316 775317

Cable sheath material: PUR (colour RAL7040 grey) Cross sectional area per core: 2.5mm2 Current capacity: 16A Cable diameter: 11.7mm Locknut material: Nickel plated brass (CuZn) Unshielded

M12 straight L-coded field wireable connector Pinouts

Gender

ID. No.

Female

774848*

Male

774849*

Housing material: Plastic PA Locknut material: Nickel plated brass (CuZn) Cable entry: 8 - 13mm dia Max connecting cable core size: 2.5mm2 Current capacity: 16A Protection: IP67

M12 straight S-coded field wireable connector Pinouts

Housing material: Plastic PA Locknut material: Nickel plated brass (CuZn) Cable entry: 8 - 10mm dia Max connecting cable core size: 1.5mm2 Current capacity: 12A Protection: IP67 *BC-AU stocked item

Page 13

Gender

ID. No.

Female

775321

Male

775322

Sensor / Actuator Cordsets M12 female straight to M12 male straight, A-coded, 5 pole, sensor actuator cordset Cable end A (female)

Cable end B (male)

Length

ID. No.

0.3m 0.5m 1m 2m 3m 5m 10m 15m 20m

775126* 775127* 775031* 775032* 775033* 775034* 775035* 775036* 775037*

M12 female angled to M12 male angled A-coded, 5 pole, sensor actuator cordset Cable end A (female)

Cable end B (male)

Length

ID. No.

0.3m 0.5m 1m 2m 3m 5m 10m 15m 20m

775128* 775129* 774797* 774798* 774799* 774800* 774801* 775038* 775039*

M12 female straight to M12 male angled A-coded, 5 pole, sensor actuator cordset Cable end A (female)

Cable end B (male)

Length

ID. No.

0.3m 0.5m 1m 2m 3m 5m 10m 15m 20m

775276* 774802* 774803* 774804* 774805* 774806* 774807* 774808* 774809*

M12 female angled to M12 male straight A-coded, 5 pole, sensor actuator cordset Cable end A (female)

Cable end B (male)

Length

ID. No.

0.3m 0.5m 1m 2m 3m 5m 10m 15m 20m

775185* 775186* 775187* 775188* 775189* 775190* 775191* 775192* 775193*

Cable sheath material: PUR (colour RAL7040 grey) Cross sectional area per core: 0.37mm2 Current capacity: 4A Cable diameter: 5.2mm Locknut material: Nickel plated brass (CuZn) Unshielded

M12 A-coded field wireable connector Pinouts

Gender

Type

ID. No.

Straight

774812*

Right Angled

774813*

Straight

774814*

Right Angled

774815*

Female

Male

Housing material: Plastic PA Locknut material: Nickel plated brass (CuZn) Cable entry: 4 - 6mm dia Max connecting cable core size: 0.75mm2 Current capacity: 4A Protection: IP67 *BC-AU stocked item

Page 14

Ethernet Cordsets M12 male straight to M12 male straight, D-coded, industrial Ethernet, 4 pole, shielded cordset Cable end A (male)

Cable end B (male)

Length

ID. No.

0.1m 0.2m 0.3m 0.5m 1m 2m 3m 5m 10m 15m 20m 30m 40m 50m

TBA 774816 774817 775130 775040 775041 775042 775043 775044 775045 775046 775308 775309 775310

M12 male angled to M12 male angled, D-coded, industrial Ethernet, 4 pole, shielded cordset Cable end A (male)

Cable end B (male)

Length

ID. No.

0.1m 0.2m 0.3m 0.5m 1m 2m 3m 5m 10m 15m 20m 30m 40m 50m

774818 774819 775131* 775132* 775047* 775048* 775049* 774820* 774821* 774822* 774823* 774824* 775248* 775249*

M12 male straight D-coded to RJ45 male straight, industrial Ethernet, 4 pole, shielded cordset Cable end A (male)

Cable end B (RJ45)

Length

ID. No.

0.3m

775133

0.5m

775134

1m

775050

2m

775051

3m

775052

5m

775053

10m

775054

15m

775055

20m

775056

30m

775230

40m

775287

50m

775288

M12 male angled D-coded to RJ45 male straight, industrial Ethernet, 4 pole, shielded cordset Cable end A (male)

Cable end B (RJ45)

Length

ID. No.

0.3m

775135

0.5m

774826

1m

774827*

2m

774830*

3m

775057*

5m

775058*

10m

774831

15m

774832

20m

774833

30m

775311

40m

775289

50m

775290

Cable sheath material: PUR (colour RAL6018 green) Cable diameter: 6.5mm Cable type: Shielded Cat5e Profinet Locknut material: Nickel plated brass (CuZn)

M12 male straight D-coded field wireable connector Properties

ID. No.

Body material: Nickel plated brass (CuZn) Protection: IP65 / IP67 Cable entry: 5 - 9.7mm dia

774834*

Industrial Ethernet cable

*BC-AU stocked item Page 15

Properties

ID. No.

Type: Cat5e shielded Sheath material: PVC Cores: AWG22 solid

92186937

M12 Accessories Gender changers & adapters Type

M12 Coding

ID. No.

M12 A-coded, 5 pin 775069

Female / Female Gender Changer

M12 A-coded, 5 pin 775068

Male / Male M12 A-coded, 5 pin Adapter

775072

Female / Male

Housing material: Plastic PA Locknut material: Nickel plated brass (CuZn) Cable entry: 4 - 6mm dia Current capacity: 4A Protection: IP67

Y-splitter M12 Coding

ID. No.

E0 = M12 male A-coded, 4 pin E1 = M12 female A-coded, 4 pin E2 = M12 female A-coded, 4 pin

775250

Cable sheath material: PUR (colour RAL7040 grey) Cable length: 2 x 0.3m Cross sectional area per core: 0.37mm2 Current capacity: 4A Cable diameter: 4.2mm Each female port includes integrated LED Circuit logic: PNP Protection: IP65 / IP67 / IP68

H-splitter, 1 x M12 male L-coded to 3 x M12 female L-coded, 4 pole + FE Functions

ID. No.

Provides a distribution point for M12 L-coded power lines Protection: IP65 / IP67 / IP68

775307*

Caps Gender

Material

Plug, suits female M12 ports

M12 Coding

ID. No.

Suits: M12 A, B, D, L and S-coded ports

774851*

Plastic, black RAL9005 Socket, suits male M12 ports

Note: M12 L coded ports have a larger internal mould therefore male plug will be a tighter fit

774852*

M12 spanners / torque wrench Functions

Torque wrench kit

Kit includes torqure wrench fully fitted for M8 and M12 knurl and hexagon nuts

ID. No.

774858*

Adjustable 0.4 to 1Nm

M12 cable spanner

Enables proper tightening of the M12 cable nut.

Material: 316SS, 2mm thick

*BC-AU stocked item

Page 16

92186957*

M12 Accessories DIN plug form A to M12 A-coded male connector Wiring

Features

ID. No.

Protection: IP67 / IP69 Voltage: 24V AC / DC with integrated LED

774853*

Screw, M3 x 28mm, stainless steel

774254*

Label, white, clip in

774856*

M12 crossover cable Cable end A

Cable end B

Wiring

ID. No.

92186970

M12 4 pin A-coded female straight

M12 4 pin A-coded male straight

Female

Male

92186971

M12 4 pin A-coded female straight

M12 4 pin A-coded male angled

Cable sheath material: PUR (yellow) Moulded body material: PUR (black) Cable length: 2m Cross sectional area per core: 0.34mm2 Cable diameter: 6mm Protection: IP65 / IP67 Note: This cable is used to provide a crossover between pins 2 & 4 when a DIN plug form A to M12 A-coded male connector (Escha VA22-24.1-WAS5.002) is used with a TBEN-LL-8IOL IO-Link gateway as the gateway switches the 24VDC output on pin 2 on its class A ports.

DIN plug form A to M12 A-coded male cable Cable end A

Cable end B

ID. No.

92186984*

DIN plug form A female

M12 5 pin A-coded male straight

Cable sheath material: TPU (grey) Moulded body material: TPU (translucent black) Cable length: 1m Cross sectional area per core: 0.75mm2 Cable diameter: 6.4mm Protection: IP67 Note: This cable is used to provide a direct connection to a form A solenoid valve when a TBEN-LL-8IOL IO-Link gateway as the gateway switches the 24VDC output on pin 2 on its class A ports.

*BC-AU stocked item

Page 17

M12 Connector Cable Tips Ensure the cable is also fit for purpose - Sensor / Actuator cables are generally unshielded - Special types are available for high flexibility, hygienic applications, high temperature, etc.

- Always get UV stabilised materials - Colours should conform to Site / IEC standards - For L-Coded (DC Power) choose conductors carefully to minimise voltage drop (see example)

Page 18

M12 Recommendations Must Do’s for a Successful Installation - Never leave cables or ports unprotected in the field during installation - Try to avoid Field-Wireable connectors - Always install connectors with the correct force - Ensure all ports are used or capped after installation - It is good practice to allow a loop of excess cable - Label the cables and their respective ports if installed on a block, as some networks assign the exact port

Page 19

M12 Connector Tightness

Page 20

M12 Connector Tightness 1.

You should be able to screw in the plug all the way by hand. You may need to wriggle it a little as you go. Never use mechanical force as this would indicate a cross thread.

2.

We recommend 1.0 Nm of force for metal to metal connectors, and 0.6 Nm for metal to plastic or plastic to plastic connectors. This is best applied with a specialised, adjustable torque driver (Bürkert ID No. 774858). Alternatively, a small ‘key-ring’ type M12 spanner [inset] (Bürkert ID No. 92186957).

3.

After setting the driver to the required torque, slowly turn until you hear the ‘click’.

4.

If using the key-ring spanner, use a gentle force from just one finger to achieve near the correct torque.

Page 21

M12 Harsh Environments Must Do’s for a Successful Installation

- Shield blocks or connectors from mechanical stress.

- Ensure blocks & their connections are protected from dripping water, chemicals or cleaning fluids.

- Protect where possible from direct sunlight.

- If in a known moist environment, a little electrically insulating silicone grease will help.

Scan the QR code or click here to watch a video on M12 connectivity tips:

Page 22

We're here to support Bürkert leads the way in networked automation. With decades of experience in developing and implementing solutions by providing worldwide connectivity options that cater to our customers’ requirements, regardless of plant processes, preferred setup or integration needs.

Chat to our team about how we can assist with your next project.

Bürkert Fluid Control Systems 15 Columbia Way Norwest Business Park Norwest NSW 2153 Australia Phone 1300 888 686 Fax 1300 888 076 sales.au@burkert.com www.burkert.com.au