Fordaluminumsolutions

Aluminum Repair Solutions

For the Ford Rotunda 2015 F-150 Collision Repair Program

Frame Alignment – Clamp & Hook Accessories Frame Alignment Holding & Fixturing – EVO Extension Kit

Frame Alignment – Truck Clamping Kit

Aluminum Workstation Welding – MIG/MAG Car-O-Liner Company 29900 Anthony Drive Wixom, MI 48393-3609

www.car-o-liner.com 844-833-9419 info@car-o-liner.com

AUTOMIG 273i Pulse Boost MIG Welder

For the Ford Rotunda Collision Repair Program Robust For Advanced Welding

Auto-pulse technology for advanced pulse welding of aluminum. Designed for all materials and individual welding applications including high strength steel. Exceptional 4-wheel wire feed system provides a smooth, reliable wire feed even on softer wires such as aluminum or MIG brazing.

Single Torch Simplicity

With one torch, the AUTOMIG 273i offers quick and easy welding through a fully digital interface.

Simply switch on – press the button – and weld!

Choose Your Power

The AUTOMIG 273i Pulse Boost offers synergic pre-set welding programs and automated functions. The welder is capable of operating on single or three phase power.

345-79100211

Features & Benefits

Car-O-Liner Company 29900 Anthony Drive Wixom, MI 48393-3609

www.car-o-liner.com 844-833-9419 info@car-o-liner.com

•

Protects heat-sensitive metals with Auto-Pulse technology

•

Saves time with synergic pre-set welding programs

•

Conveniently adjust the weld setting right from the torch

•

Reliably feeds soft wires like aluminum with a precise 4-wheel wire feed system

•

Comfortably accesses hard-to-reach places with adjustable MIG-A twist torch

TECHNICAL DATA Product Number

345-79100211

Input Voltage

230V (200-440V)

Phase

Single or Three

Weld Current

15-270A

Main Power Cable Length

26 ft

Welding Torch Cable Length

13.1 ft

Dimensions L x W x H

21.7” x 9.8” x 25.2”

Weight (apprx)

61.7 lbs

Extend Your Reach

The AUTOMIG 273i is equipped with a MIG-A twist torch. This unique, swivel device allows you to access hard-to-reach places. Save time by conveniently adjusting the welder using the remote control on the torch and add efficiency to your welding operation.

100001 ©Car-O-Liner 2-2014 Rev 0

Proud to be included in the 2015 Ford F-150 Collision Repair Program. To learn more about these and other Car-O-Liner products, contact your local Car-O-Liner Distributor.

Car-O-Liner Company 29900 Anthony Drive Wixom, MI 48393-3609

www.car-o-liner.com 844-833-9419 info@car-o-liner.com

AUTOMIG 273i Pulse Duo Boost MIG Welder

For the Ford Rotunda Collision Repair Program Optimal Strength In Every Weld

Auto-pulse technology for advanced pulse welding of aluminum. Designed for all materials and individual welding applications including high strength steel. Exceptional 4-wheel wire feed system provides a smooth, reliable wire feed even on softer wires such as aluminum or MIG brazing.

Two Reels For Increased Efficiency

With two torches, the AUTOMIG 273i Duo offers easy switch-over between welding and brazing operations without having to change hoses, wires, wire drive rolls or gas. Quick and easy welding through a fully digital interface.

Simply switch on – press the button – and weld!

345-79100165

Precision Through Automation

The AUTOMIG 273i Pulse Duo Boost offers synergic pre-set welding programs and automated functions. This single unit is capable of operating on single or three phase power.

Car-O-Liner Company 29900 Anthony Drive Wixom, MI 48393-3609

www.car-o-liner.com 844-833-9419 info@car-o-liner.com

Features & Benefits •

Efficiently switch between key materials with the Twin Wire Feed System – just a click away

•

Protects heat-sensitive metals with Auto-Pulse technology

•

Saves time with synergic pre-set welding programs

•

Conveniently adjust the weld setting right from the torch

•

Reliably feeds soft wires like aluminum with a precise 4-wheel wire feed system

•

Comfortably accesses hard-to-reach places with adjustable MIG-A twist torch

TECHNICAL DATA Product Number

345-79100165

Input Voltage

230V (200-440V)

Phase

Single or Three

Weld Current

15-270A

Main Power Cable Length

26 ft

Welding Torch Cable Length

13.1 ft

Dimensions L x W x H

37.8” x 22.4” x 34.3”

Weight (apprx)

125.7 lbs

Extend Your Reach

The AUTOMIG 273i is equipped with a MIG-A twist torch. This unique, swivel device allows you to access hard-to-reach places. Save time by conveniently adjusting the welder using the remote control on the torch and add efficiency to your welding operation.

100002 ©Car-O-Liner 2-2014 Rev 0

Proud to be included in the 2015 Ford F-150 Collision Repair Program. To learn more about these and other Car-O-Liner products, contact your local Car-O-Liner Distributor.

Car-O-Liner Company 29900 Anthony Drive Wixom, MI 48393-3609

www.car-o-liner.com 844-833-9419 info@car-o-liner.com

CMI3000II

MIG Welder

For the Ford Rotunda Collision Repair Program Digital Versatility

The CMI3000II MIG/MAG welding system was developed for modern car body work, including a variety of steels, aluminum and MIG Brazing.

Flash-card and inverter technology easily identifies the relevant welding program for each individual car make using the easy-to-read digital control panel. Digital memory saves up to 200 individual welding jobs and recalls favorite settings via transfer on SD card to/from your PC. The true spray pulse and Quattro Pulse capabilities make this an ideal welder for structural aluminum repairs

Production-Grade Aluminum Welder Ideal for your most demanding aluminum repairs, the CMI3000II is prepared to handle these new metals with ease.

345-34558

Extend Your Reach

The CMI3000II is equipped with a MIG-A twist torch. This unique, swivel device allows you to access hard-to-reach places. Save time by conveniently adjusting the welder using the remote control on the torch and add efficiency to your welding operation.

Car-O-Liner Company 29900 Anthony Drive Wixom, MI 48393-3609

www.car-o-liner.com 844-833-9419 info@car-o-liner.com

Features & Benefits •

True Spray Pulse function will not damage heat sensitive materials like aluminum or galvanized steel

•

Large, user friendly controls allow technician to focus on welding

•

Copy of stored settings from machine via SD card to/from PC speeds up the repair process

•

Transfer of machine software and latest features by SD card - free download

TECHNICAL DATA Product Number

345-34558

Input Voltage

230V & 460V

Phase

Three

Weld Current

15-300A

Main Power Cable Length

26 ft

Welding Torch Cable Length

10 ft

Dimensions L x W x H

36” x 20.5” x 35.5”

Weight (incl supply cable)

128 lbs

Optimize Your Results

The CMI3000II is equipped with the revolutionary Quattro pulse which enables the welder to produce the optimum droplet pinch off of the wire. This is particularly important when welding thin materials as it keeps the heat input to a minimum consequently maintaining the strength and anti-corrosion coating of the steel while at the same time producing a tig-like weld.

Accessorize To Maximize

Besides the advanced welding torch, there is a wide range of accessories for the CMI3000II. • Ergonomic, adjustable welding torches for • easy access • Push-pull torch for large operating range • Wire drive rolls for all types of wire • Dialog and sequence torch • Auto transformer 230V

100003 ©Car-O-Liner 2-2014 Rev 0

Proud to be included in the 2015 Ford F-150 Collision Repair Program. To learn more about these and other Car-O-Liner products, contact your local Car-O-Liner Distributor.

Car-O-Liner Company 29900 Anthony Drive Wixom, MI 48393-3609

www.car-o-liner.com 844-833-9419 info@car-o-liner.com

Clamping & Hook Accessories

For the Ford Rotunda Collision Repair Program

A Flexible System

The Car-O-Liner universal clamp system with accessories is the most versatile clamping system you can buy. Its unique design allows you to set up and pull from almost any angle around the vehicle and the multi-purpose clamps will grip tight to save you time and energy. Replaceable jaws allow effective and efficient use of time and tools to attach the correct clamp or hook for that specific repair.

T10 Universal Clamp System 345-34638

T11 Clamping Accessories 345-30541

TECHNICAL DATA

Universal Clamp System T10

Clamping Accessories T11

Single Claw Hook T18

Product Number

345-34638

345-30541

345-30531

Capacity (tons)

10

10

6

Length (inches)

17

17

5

Weight (lbs)

27

16

2

Strength & Modularity

T18 Single Claw Hook 345-30531 Car-O-Liner Company 29900 Anthony Drive Wixom, MI 48393-3609

Constructed of heat treated steel, this versatile single claw hook provides heavy-duty strength. Designed for use with a 3/8� chain, it can also be used as an accessory chain sorter, double hook or bumper hook.

www.car-o-liner.com 844-833-9419 info@car-o-liner.com

Power & Performance

The Car-O-Liner double grab hook is ideal for a quick 3/8” chain connection.

Providing an easy method for joining.

The 3/8” x 8’ Chain includes 1 grab hook.

Made of special alloy steel, this rugged chain provides high-strength and low weight with tensile strength that exceeds that of ordinary steel chains for improved strength and results.

Double Grab Hook 345-930

TECHNICAL DATA

Double Grab Hook

3/8” x 8’ Chain With 1 Grab Hook

Product Number

345-930

345-931

Capacity (tons)

10

10

Length (inches)

9

100

2.5

13.4

Weight (lbs)

Proud to be included in the 2015 Ford F-150 Collision Repair Program. To learn more about these and other Car-O-Liner products, contact your local Car-O-Liner Distributor.

Car-O-Liner Company 29900 Anthony Drive Wixom, MI 48393-3609

www.car-o-liner.com 844-833-9419 info@car-o-liner.com

100000 ©Car-O-Liner 3-2014 Rev 1

3/8” x 8’ Chain with 1 Grab Hook 345-931

Truck Clamping System

For the Ford Rotunda Collision Repair Program

Strength & Versatility

The Car-O-Liner Truck Clamping and Support System allows you to fixture and repair every truck, pickup, van and sport utility vehicle.

Mount vehicles to the BenchRack™ frame alignment system for full-frame repairs with strength that will hold tight.

Organize Your Equipment

Keep your truck clamping equipment neatly organized with this unique storage cart.

Silhouettes clearly identify parts locations for efficient storage and inventory control.

345-90058

Features & Benefits

Car-O-Liner Company 29900 Anthony Drive Wixom, MI 48393-3609

www.car-o-liner.com 844-833-9419 info@car-o-liner.com

•

Fast setup and tear-down time

•

User-friendly and easy to learn

•

Versatile - Can be used on virtually all full-frame cars and trucks

•

Easy access under the vehicle

•

Less chance of frame damage due to improper hookups - avoids costly rework

•

Isolates frame from suspension for easier diagnosis

Portable Cart w/Tool Board, Truck Mounting Clamps and Arms

345-90058

1

Truck Clamping B730

345-35891

1

Car-O-Liner Bench Mounting Kit Truck B340BR

345-35892

1

Car-O-Liner Tool Cart Complete w/Tool Board

345-35817

2

Distance 50mm B213

345-30668

2

Clamp Accessory for Ford Trucks

345-36444

Truck Clamping System B730 Includes the following components:

Optimize Your Results

Clamp holds tightly to the spring shackle without removing the spring. Saves time and expense Clamps easily adapt to hard to reach areas and obstructions Vise-like clamp holds all frames effortlessly and precisely without collapsing the rails

Proud to be included in the 2015 Ford F-150 Collision Repair Program. To learn more about these and other Car-O-Liner products, contact your local Car-O-Liner Distributor.

Car-O-Liner Company 29900 Anthony Drive Wixom, MI 48393-3609

www.car-o-liner.com 844-833-9419 info@car-o-liner.com

100005 ©Car-O-Liner 2-2014 Rev 0

• • •

EVO Extension Package

For the Ford Rotunda Collision Repair Program

Strong Holding & Fixturing

The EVO Extension Package includes additional components that complement the universal EVO1 and EVO2 anchoring and holding systems. This package ensures technicians have what they need to repair full-frame vehicles with holding options that are configurable to unique repair requirements.

The package includes: EVO Kit E391 Additional towers, bushings, cam locks and track plates for exceptional holding Ford F-150 Bushing Kit E395 Additional bolts and bushings specific to Ford F-150 repairs Tool Storage Carts Professional-grade, portable carts to organize and store your EVO components

345-90057

Features & Benefits

Car-O-Liner Company 29900 Anthony Drive Wixom, MI 48393-3609

www.car-o-liner.com 844-833-9419 info@car-o-liner.com

•

Aluminum or steel fixturing of the Ford F-150 during repair

•

Universal - fits any car, van, SUV or light truck on the road, no need to rent or buy extra fixtures

•

Secure parts to increase efficiency

•

Fast - quick and easy set-up saves time and money

2 Portable Carts w/ Tool Boards and additional universal EVO components and bushings for anchoring, holding & fixturing.

345-90057

1

EVO Kit E391

345-40994

1

Bushing Kit E395

345-41103

2

Tool Cart (Without Tool Boards)

345-35816

4

Tool Board

345-35796

Universal EVO Extension Package Includes the following components:

Bushing Kit E395 345-41103

Proud to be included in the 2015 Ford F-150 Collision Repair Program. To learn more about these and other Car-O-Liner products, contact your local Car-O-Liner Distributor.

Car-O-Liner Company 29900 Anthony Drive Wixom, MI 48393-3609

www.car-o-liner.com 844-833-9419 info@car-o-liner.com

100004 ŠCar-O-Liner 2-2014 Rev 0

EVO Kit E391 345-40994

Aluminum Workstation

For the Ford Rotunda Collision Repair Program Solution for Aluminum Repairs

The Car-O-Liner Aluminum Workstation is designed to provide a solution for aluminum auto body repairs. Avoid galvanic corrosion by keeping your tools separate. With this dedicated tool storage, you will reduce the possibility of cross-contamination with steel particles. And with a built-in work area, you can complete your jobs efficiently in one place.

Unique Lightweight Carbon Fiber

The unique advantage of the Car-O-Liner Aluminum Workstation comes from the design of the tools included. The dent pulling bars are constructed of light weight carbon fiber making them lighter and 3 times stronger than steel! These exclusive tools offer the advantage of ease of use without compromising the Aluminum Workstation strength of the tool.

345-WSW9-APW

Industry-Leading Extended Length Side Dent Removal Tool

Features & Benefits

Car-O-Liner Company 29900 Anthony Drive Wixom, MI 48393-3609

www.car-o-liner.com 844-833-9419 info@car-o-liner.com

Carbon Fiber Tools

Light weight for single tech ease of work

Spotter 220V

Adjustable power for deep dents

Long Side Dent Removal Tool

Flexibility to repair full cab or bed scrapes or dents

National Support

Localized training, expertise and support

The Car-O-Liner Aluminum Workstation contains the tools you need for efficient repairs.

• • •

• • • • • • •

Mobile cart with shelving, tool board & work area Aluminum Spotter, 220V Carbon Fiber Pull Bar Dent Pulling System with 6 Jaws • 41.5” Length • 67.5” Extended Length Hand Puller Four Professional Grade Aluminum Hammers Heat Gun Heat Barrier Cool Gel Digital Pyrometer 4 mm studs Threaded pull washers

TECHNICAL DATA Product Number

345-WSW9-APW

Input Voltage

220V

Phase

Single

Dimensions L x W x H Weight

39” x 18.5” x 62.5” 210 lbs

Proud to be included in the 2015 Ford F-150 Collision Repair Program. To learn more about these and other Car-O-Liner products, contact your local Car-O-Liner Distributor.

Car-O-Liner Company 29900 Anthony Drive Wixom, MI 48393-3609

www.car-o-liner.com 844-833-9419 info@car-o-liner.com

100006 ©Car-O-Liner 3-2014 Rev 0

A Complete Workstation

Car-O-Liner Company, a brand of Alignment Systems Group, is a global provider of high-quality, technologically-advanced collision repair equipment to the automotive aftermarket. For more than 35 years, we have supplied the industry with innovative solutions, technical development, training and customer support. Over 45,000 Car-O-Liner collision repair systems are in use worldwide.

Alignment Systems Group and Car-O-Liner global headquarters are located in Gothenburg, Sweden, with manufacturing operations in KungsĂśr, Sweden and satellite offices worldwide.

Car-O-Liner AB has a global sales team with local Distributors in more than 70 countries. Car-O-Liner Company is located in the Detroit suburb of Wixom, Michigan, conveniently near many of our valued OEM partners.

Proud to be included in the 2015 Ford F-150 Collision Repair Program. To learn more about these and other Car-O-Liner products, contact your local Car-O-Liner Distributor.

Frame Alignment Systems Universal Anchoring, Holding & Fixturing Systems Electronic Measuring Systems Welding Systems Equipment Storage & Inventory Control Systems

Car-O-Liner Company 29900 Anthony Drive Wixom, MI 48393-3609

www.car-o-liner.com 844-833-9419 info@car-o-liner.com

Contact Your Local Car-O-Liner Distributor For A Free Demonstration

100007 ŠCar-O-Liner 3-2014 Rev 0

Car-O-Liner Equipment Total Solutions Leading the Industry in OEM Certified Approvals