About HSMWorks: The True SolidWorks CAM Experience

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www.hsmworks.com


The True SolidWorks速 Experience Designed from the ground up to work inside SolidWorks and will

working with Autodesk速 HSMWorks and will be able to create

benefit from the unmatched 2D and 3D CAD capabilities of providing a

high-quality toolpaths within minutes. New users knowledge gained to

logical extension of the parametric SolidWorks SolidWorks mechanical

the CAM process, resulting in improved design quality and reduced

design solutions and quickly extend any assembly environment into

product development time.

the CAM world. Experienced SolidWorks users will feel right at home

HSMWorks integrates directly into the SolidWorks速 3D design software offering a single user interface for both CAD and CAM

Best in Class Toolpaths HSMWorks is designed to generate the smoothest toolpaths possible

HSMWorks includes all of the conventional machining strategies

resulting in reduced machining time, improved surface quality, less

including parallel, contour, pocket, scallop, radial, spiral and pencil

tool wear and extended machine tool life.

familiar to most CAM users. HSMWorks takes these strategies further by generating smooth linking moves that reduce machining time and

HSMWorks features innovative toolpath strategies, like Adaptive Clearing, that typically reduces roughing time by a factor of 4 or more compared to conventional roughing, and increases tool life by as much as a factor of 10 depending on material hardness. 1

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increases tool and machine tool life.


Multi-Core / Multi-Processor Support True 64-bit Application

HSMWorks utilizes the latest technologies including native 64-bit support for users of the 64-bit version of SolidWorks resulting in superior performance, especially when working on large or complex designs.

bit

64-

bit

64-

Number of Cores

Modern Architecture

315

16

445

8

789

4

1488

2

2628

1

Multi-Core Multi-Processor Hyper-Threading 64-bit

0

500

1000

1500

2000

2500

3000

Toolpath Calculation Time in Seconds

HSMWorks takes advantage of multiple cores to dramatically reduce the toolpath calculation time

Distributed CAM

HSMWorks is designed to take advantage of the latest workstation

The HSMWorks Distributed CAM server enables users to

technologies including 4 - 24 core systems. Multi-processor/multi-

respond even faster to design changes, by automatically utilizing

core support dramatically speeds generation of complex toolpaths

idle PCs on the local network to reduce toolpath calculation time.

and is beneficial not only when generating multiple operations or

Distributed CAM is automatically used by HSMWorks when

rebuilding complex parts after a design change, but also when

installed on selected PCs and requires no additional setup or

generating a single toolpath.

interaction from the user.

Users are able to continue working inside SolidWorks while toolpaths are calculated in the background due to HSMWorks' advanced task manager capabilities.

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SolidWorks速 3D Design Software SolidWorks 3D design software can help you design better products

an intuitive, heads-up user interface that significantly increases design

faster. When you have an idea for a great product, SolidWorks gives you

efficiency. SolidWorks improves user productivity by automatically detecting

the tools to design it in less time and at lower cost. SolidWorks features

and resolving modeling challenges that typically frustrate new users.

SolidWorks速 gives you the tools to get it right on-screen, saving the time and cost of physical prototyping and remanufacturing

The fastest, easiest way to create and modify 3D part geometry Mechanical CAD Capabilities Instant3D is the fastest, easiest way to create and modify 3D part

SolidWorks 3D design software helps design better products faster

geometry. Simply click and drag to precisely create, resize and

using built-in sheet metal, weldment and mold design tools. Model

section features. As you ready your design for production, use

advanced surface features and complex shapes. Improve the aesthetics,

DimXpert to create accurate 2D drawings (or drawingless data) to

ergonomics, and usability of product designs. The Freeform feature

ensure manufacturing has all the information needed to fully understand

makes creating new geometry, or importing and manipulating new

the design intent.

surfaces, easy and intuitive.

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Work Simpler, Smarter, and Faster

Get it right on-screen

Mold Design Tools

SolidWorks gives you the tools to get assemblies right on-screen,

With SolidWorks, you can import part geometry in IGES, STEP,

saving the time and cost of physical prototyping and remanufacturing.

Parasolid®, ACIS®, and other formats to begin your mold designs. Create, validate, and execute your mold designs and reduce manu-

Mate components by picking individual surfaces, edges, curves, and

facturing errors with a complete range of tools and checks, speeding

vertices. Create mechanical relationships between components.

the design of cores and cavities, assembly features, and lip and

Conduct interference, collision, and hole alignment checks. Link the

groove features.

motion of pulleys and sprockets. Automatically assemble fasteners and accompanying hardware, automate the assembly of commonly used components, appropriate hardware, and required features, and use MateXpert to fix conflicts such as over-constrained components.

Data Translation Easily import and use existing data, as well as data from external sources. SolidWorks includes translators that support DWG, DXF®, Pro/ENGINEER®, IPT (Autodesk Inventor®), Mechanical Desktop®, Unigraphics®, PAR (Solid Edge®), CADKEY®, IGES, STEP, Parasolid, SAT (ACIS), VDA-FS, VRML, STL, TIFF, JPG, Adobe® Illustrator®, Rhinoceros®, IDF, and HSF (Hoops) formats.

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A Truly Integrated CAM Solution for SolidWorks速 HSMWorks is designed from the ground-up to run only within

high-quality toolpaths within minutes. New users benefit from the

SolidWorks and built on a modern software architecture. Our total

unmatched 2D and 3D CAD capabilities of SolidWorks mechanical

focus and commitment to SolidWorks allows us to provide the best

design solutions and quickly extend any knowledge gained to the

CAM experience inside SolidWorks. Experienced SolidWorks users

CAM process, resulting in improved design quality and reduced

feel right at home working with HSMWorks and will be able to create

product development time.

Seamless

Engine Engine

Manufacturing Manufacturing Im Im

Engine Engine

Manufacturing Manufacturing Im Im

SolidWorks design software helps you design better products faster

Seamless Workflow Experience from Design to Manufacturing Defining machining geometry and parameters by selecting entities directly from the SolidWorks model, enables HSMWorks to maintain full associativity between the SolidWorks model and machining operations so any changes to the model are automatically reflected in the toolpath. Late design changes no longer mean missing delivery deadlines or introducing last-minute programming errors.

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Full Associativity Between the Model and Machining Operations

Workflow

eering eering Change Change Order Order

mprovement mprovement

eering eering Change Change Order Order

mprovement mprovement

HSMWorks is designed from the ground up to work inside SolidWorks

Key Advantages of HSMWorks: Instant association with the CAD model No data translation errors Fewer files to manage Superior CAD tools Lower training cost Superior machining flexibility 6


2D / 2½D Milling 2D machining can range from the very simple to the very complex. HSMWorks includes all the tools you need for precise control over all aspects of 2D machining, including lead in/out and transitions between passes.

Pocketing Pocket toolpaths machine closed areas with and without islands. Entry can be selected anywhere on the model and set for plunge, ramp, or at a pre-drilled position. The special high-speed option creates smooth toolpaths that allow for maximum tool engagement, significantly higher feedrates, and reduced machining time and tool

Contouring Use HSMWorks to easily machine 2D and 3D contours. Control lead-in and lead-out with or without tool compensation. Choose multiple roughing and finishing passes and multiple depth cuts for any contour. Machine open and closed contours without creating additional geometry and eliminate sharp motion with corner smoothing.

Facing

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Drilling

Drilling and Hole Making Facing Pocketing Adaptive Clearing Contouring


Simply Powerful 2D Machining

Drilling and Hole Making HSMWorks includes powerful tools for generating drilling, counterboring and tapping operations. All operations are optimized to minimize tool travel and overall cycletime. Both standard and customized cycles are supported for all point-to-point operations, including spot-drilling, deep drilling with chip break, and boring cycles.

Drill Wizard Using the HSMWorks Drill Wizard simplifies complex drilling operations by analyzing part geometry to automatically identify holes for boring, counterboring and tapping.

Complete control over every aspect of the toolpath

Adaptive Clearing

Pocketing

Contouring

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3D Milling HSMWorks stands for High Speed Machining. The main goal of High Speed Machining is minimizing run time. Other factors, including surface quality and tool life, are also important. HSMWorks toolpaths are optimized to address all these factors by reducing cycle times, improving surface quality, and extending tool life.

Best-in-class 3D Strategies HSMWorks strives to generate the shortest and smoothest toolpaths possible, resulting in reduced machining time, improved surface quality, less tool wear, and extended machine tool life. In addition to the traditional pocket clearing strategy, HSMWorks features the innovative Adaptive Clearing strategy that typically reduces the roughing time by 40% or more and increases the tool life by as much as a factor of 10 depending on the material hardness. Finish paths follow the part faces to create the final part shape. Many machining strategies are available to suite the part topology. HSMWorks provides superior finish machining technologies that incorporate smooth/tangent lead in/out moves to keep the tool moving in a smooth motion, reducing machine wear and tool marks.

Scallop

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Parallel

Pocket Adaptive Clearing Contour Parallel Pencil Scallop/Constant Stepover Spiral Radial Horizontal Clearing 3+2 Machining


High Speed Machining for Everybody

Define all relevant tool parameters in the HSMWorks tool library

Manage tools and holders with the HSMWorks tool library

Tool Library

3+2 Machining

Tool information can be specified directly using the HSMWorks

All 2D and 3D strategies support 3+2 machining (5-axis positioning) by

tool library or imported from 3rd party tool databases. Production

rotating the part or the head of the machine tool through a combination

documents, including a tool list, are automatically generated and

of A, B, or C axis motions. Create 3+2 operations by simply selecting

can be exported in a number of different formats including

a work plane for the operation. HSMWorks takes care of the rest by

HTML, XML, Excel and Word documents.

finding the most efficient rotations to orient the part. Once positioned, all machining strategies are available. Tools and holders are gouge protected for all strategies that normally support this feature.

Adaptive Clearing

Pencil with multiple steps

Contour

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Multi-Axis Milling HSMWorks seamlessly integrates multi-axis simultaneous machining

advanced technology best suited to the aerospace and automotive

into its milling and mill/turn environment using the same intuitive

industry. HSMWorks improves production machining by breaking

approach to toolpath programming found in our 2D/3D machining

down this barrier and making multi-axis machining accessible to

strategies. Multi-axis machining has traditionally been regarded as an

everybody.

3D Toolpath Tilting Many parts contain deep cavity areas and small radii that need to be machined with small diameter tools. With HSMWorks these areas can be machined effectively by automatically tilting the tool and holder away from the workpiece, allowing the use of shorter tools to reduce vibration and deflection.

Multi-axis Simultaneous Machining HSMWorks offers a number of multi-axis strategies that provide the programmer with a productive solution for easily creating highly efficient multi-axis toolpaths with advanced collision control for the most complex 3D models.

Flow Swarf Multi-Axis Contour Tilting 3D Toolpath

Multi-axis Swarf

3D Parallel with Tilting

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Turning Whether you are looking for a CAM system to help you improve

your multi-axis machine tools, HSMWorks helps with our intuitive

your productivity with traditional turning operations like roughing,

approach to creating high quality turning toolpaths.

grooving or finishing, or you want to start taking full advantage of

Traditional Turning HSMWorks features all the traditional turning toolpaths, including facing, roughing, using either canned cycles or expanded toolpaths, grooving, drilling and profiling. For drilling and hole making, choose between pre-programmed machining cycles and canned cycles, or use a combination of both.

Twin-Turret, Sub-Spindle and Mill/Turn* HSMWorks supports programming twin-turret and twin-spindle lathes using all of the traditional turning operations. Mill/Turn operations are supported when combined with the HSMWorks 2D or 3D milling option.

Facing Roughing Profiling

Grooving Drilling Parting

(*) Available in 2011

Roughing

2D Adpative Clearing

ID Roughing

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Additional Features in HSMWorks HSMWorks features integrated simulation and verification tools,

by the user or reseller to generate NC code for any CNC control. The

allowing the user to inspect generated toolpaths directly in relation to

advanced NC code editor included with HSMWorks can be used for manual

the SolidWorks model. The advanced post processor can be customized

editing, g-code verification, and transfer of the generated CNC programs.

Post Processors No CAM system is complete without a post processor that produces ready-to-run code tailored to your machine, control, and programming

Stock Simulation

style. HSMWorks uses a flexible, open, and exceptionally fast post processor to perform this critical task.

The integrated stock simulation allows the user to see the stock being

The HSMWorks post processor is based on the standard JavaScript

removed and automatically checks for shaft and clamp/fixture

programming language, allowing on-site customization by customers and

collisions. The resulting stock model can be inspected by coloring

resellers, resulting in a significant reduction of the post development time.

the surface by tool number, and the model sliced to inspect different sections through the model.

HSMWorks comes with numerous generic post processor configurations. Each post processor is customizable to the user's specific requirements.

Using the target part comparison feature rest and gouge areas are

Our aim is to produce 100% ready-to-run code for your machine.

highlighted using different colors. 3+2 machining is supported and multiple toolpaths can be verified in a single operation.

Tool Lists, Setup Sheets, etc. Production documents, including tool lists and setup sheets, are automatically generated and can be exported in a number of different formats including HTML, XML, Excel, and Word documents. Production documents are generated by the advanced HSMWorks post processor for a high degree of flexibility and user customization.

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Fanuc Heidenhain Haas Hurco MillPlus Okuma Siemens Yasnac and many more....


Simulate, Verify, Post Process and Transfer

Toolpath Simulation After generating a toolpath the user can inspect the result with the integrated backplot and inspection tool. Controls include simulation speed and direction, visibility and translucency of tool, shaft, tool holder, and coloring of rapid moves, lead moves, and cutting moves. Use the advanced analysis tool to measure distances or dynamically view all vital information about tools, feed/speed, estimated machining time etc. 3+2 machining is supported, and multiple toolpaths can be inspected in a single operation.

Machine Simulation* Machine simulation detects collisions and near-misses between all machine tool components such as axis slides, rotary tables, turrets, spindles, tool changers, fixtures etc. HSMWorks uses a SolidWorks model of your machine tool to detect potential collisions, making it easy to modify or build new machine configurations directly inside SolidWorks.

HSMWorks Edit HSMWorks includes HSMWorks Edit for inspecting and manually editing NC program files. HSMWorks Edit provides a number of CNC code specific functions including line numbering/renumbering, XYZ range finder and file compare. HSMWorks Edit features a DNC link for reliable RS-232 communications with a variety of CNC controls.

(*) Available in 2011

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For more information visit www.hsmworks.com Evaluating HSMWorks Existing SolidWorks users can request a fully functional trial version of HSMWorks at www.hsmworks.com/evaluate.

HSMWorks is available in three versions: HSMWorks for SolidWorks HSMWorks Standard

Software Requirements Microsoft Windows XP, Windows Vista or Windows 7. (64-bit versions supported). SolidWorks 2008 or newer (HSMWorks for SolidWorks only).

HSMWorks Professional HSMWorks for SolidWorks is available for customers who already have SolidWorks, and functions as an add-in in any existing SolidWorks 2008 or newer installation.

Hardware Requirements 1GB of main memory. 2 GB or more is recommended, especially if working with complex parts.

HSMWorks Standard includes SolidWorks Part Modeling. HSMWorks Professional includes SolidWorks Part Modeling, Drawings and Assemblies.

Intel or AMD CPU. Multi Processor and Dual/Quad/Six core CPUs will be utilized when calculating toolpaths. A mouse with 3 or more buttons and a scroll wheel is recommended. Internet access is recommended.

Reseller

Autodesk, the Autodesk logo, are registered trademarks or trademarks of Autodesk, Inc., and/or its subsidiaries and/or affiliates in the USA and/or other countries. SolidWorks is a registered trademark of SolidWorks Corporation. All other brand names, product names, or trademarks belong to their respective holders. Autodesk reserves the right to alter product and services offerings, and specifications and pricing at any time without notice, and is not responsible for typographical or graphical errors that may appear in this document. Š 2013 Autodesk, Inc. All rights reserved


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