ADDIMAX CABLE ClEATS
ADDIMAX
www.addison-cables.com
ADDIMAX Cable Cleats Table of Content
Table of Content Aluminium Trefoil Cleats-Single/Two Bolt ��������������������������������������������������������������� 3 Aluminium Single Way Cable Cleats-Single/Two Bolt ���������������������������������������������� 7 Aluminium Cable Cleat-Multi Cleat Type ��������������������������������������������������������������� 10 Polyethylene Single Way Cable Cleats-One Piece, Single Fixing ���������������������������� 12 Selection Guide ����������������������������������������������������������������������������������������������������� 14 Installation Instructions ����������������������������������������������������������������������������������������� 17
2
ADDIMAX www.caledonian-cables.co.uk
www.addison-cables.com
Aluminium Cable Cleats Aluminium Trefoil Cleats-Single/Two Bolt
»» Applications Cable cleats are used for fixing, supporting & securing cables and protecting cables from short circuit faults. Trefoil cable cleats are suitable for installing three single core cables in trefoil formation, with single/two bolt fixing arrangement.
»» Standard BS EN 50368 IEC 61914
»» Features »» Manufactured from Aluminium alloy »» Suitable for cables in trefoil groups »» Can be used with all types of cable routes »» Single or two fixing design are both available
»» Ordering Information Single Bolt
Two Bolt
B
A
C
E A
www.caledonian-cables.co.uk www.addison-cables.com
ADDIMAX
3
ADDIMAX Cable Cleats Aluminium Cable Cleats Single Bolt Ordering Code ATS01 ATS02 ATS03 ATS04 ATS05 ATS06 ATS07 ATS08 ATS09 ATS10 ATS11 ATS12 ATS13 ATS14 ATS15 ATS16 ATS17 ATS18 ATS19 ATS20 ATS21 ATS22 ATS23 ATS24 ATS25 ATS26 ATS27 ATS28 ATS29 ATS30 ATS31 ATS32 ATS33
Cable Diameter Minimum Maximum mm mm 24 25 25 27 27 28 28 30 30 32 32 34 34 35 35 36 36 38 38 40 40 41 41 43 43 44 44 46 46 48 48 49 49 51 51 53 53 54 54 55.5 55.5 57 57 59 59 60 60 62 62 63.5 63.5 65 65 66.5 66.5 68 68 70 70 71.5 71.5 73 73 74.5 74.5 76
Dimensions C mm 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 44 44 44 44 44 44 44 44 44 44 44 44 44 44
B mm 94 97 100 103 105 106 109 113 116 119 122 124 127 130 133 137 140 143 146 155 158 160 163 165 168 172 176 178 181 187 190 193 197
A mm 75 75 75 76 79 83 86 89 92 95 99 105 108 112 114 118 121 124 127 133 137 141 145 148 152 156 160 164 168 171 175 179 183
Two Bolt Ordering Code ATT01 ATT02 ATT03 ATT04 ATT05
4
Cable Diameter Minimum mm 24 25 27 28 30
Maximum mm 25 27 28 30 32
ADDIMAX www.caledonian-cables.co.uk
Dimensions B mm 94 97 100 103 105
C mm 38 38 38 38 38
www.addison-cables.com
A mm 128 128 128 130 133
E mm 102 102 102 104 107
Aluminium Cable Cleats Ordering Code ATT06 ATT07 ATT08 ATT09 ATT10 ATT11 ATT12 ATT13 ATT14 ATT15 ATT16 ATT17 ATT18 ATT19 ATT20 ATT21 ATT22 ATT23 ATT24 ATT25 ATT26 ATT27 ATT28 ATT29 ATT30 ATT31 ATT32 ATT33
Cable Diameter Minimum mm 32 34 35 36 38 40 41 43 44 46 48 49 51 53 54 55.5 57 59 60 62 63.5 65 66.5 68 70 71.5 73 74.5
Dimensions
Maximum mm 34 35 36 38 40 41 43 44 46 48 49 51 53 54 55.5 57 59 60 62 63.5 65 66.5 68 70 71.5 73 74.5 76
B mm 106 109 113 116 119 122 124 127 130 133 137 140 143 146 155 158 160 163 165 168 172 176 178 181 187 190 193 197
C mm 38 38 38 38 38 38 38 38 38 38 38 38 38 38 44 44 44 44 44 44 44 44 44 44 44 44 44 44
A mm 135 137 138 140 145 147 149 150 154 156 159 165 165 172 183 187 189 191 194 196 199 202 205 208 215 217 220 222
E mm 109 110 113 114 118 121 123 124 128 129 133 135 137 141 152 155 157 160 162 165 168 170 173 176 183 186 188 191
»» Technical Data LM6 Aluminium Casting Alloy (AL-Si12) to BS 1490:1988 Chemical Composition Copper Magnesium Silicone Iron Manganese Nickel Zinc
0.1 Max 0.1 Max 10.0-13.0 0.6 Max 0.5 Max 0.1 Max 0.1 Max
Euro Alloy EN 1706 AC-44100 0.15 (0.10) 0.10 10.5-13.5 0.65 (0.55) 0.55 0.10 0.15
www.caledonian-cables.co.uk www.addison-cables.com
ADDIMAX
5
ADDIMAX Cable Cleats Aluminium Cable Cleats Lead Tin Titanium Aluminium
0.1 Max 0.05 Max 0.2 Max Remainder
0.10 0.20 (0.15) Remainder
Mechanical Properties Sand Cast Chill Cast Die Cast 60-70 70-80 120 160-190 190-230 280 5-10 7-15 2-5 6.0 9.0 50-55 55-60 55-60 51 68 71 71 71 *: The values shown are typical for sand and chill cast bars produced to the requirments of BS1490 or
0.2% Proof Stress (N/mm²)* Tensile Stress (N/mm²)* Elongation (%)* Impact Resistance. Izod (Nm) Brinell Hardness Number Endurance Limit (5x107 cycles+/-N/mm²) Modulus of Elasticity (x103N/mm²) diecast 6mm diameter test bars.
Strength at Elevated Temperatures Tensile strength and hardness decrease fairly regularly with increasing temperature and become relatively poor at temperatures of the order of 150℃ Physical Properties Coefficient of Thermal Expansion (per ℃ at 20 - 30℃) Thermal Conductivity (cal/cm²/cm/℃/sec at 20℃) Electrical Conductivity (% copper standard at 20℃) Solidification Shrinkage (approx. %) Specific Gravity Freezing Range (approx. ℃)
6
ADDIMAX www.caledonian-cables.co.uk
www.addison-cables.com
0.0000020 0.34 37 3.7 2.65 565-575
Aluminium Cable Cleats Aluminium Single Way Cable Cleats-Single/Two Bolt
»» Applications Cable cleats are used for fixing, supporting & securing cables and protecting cables from short circuit faults. Single way cable cleat are designed for ease for stacking, the cleat can be directly fixed onto channel or ladder support structures, no additional adaptor plates or packing pieces being required.
»» Standard BS EN 50368 IEC 61914
»» Features »» Suitable for LV & HV Cables »» Can be used for all types of cable routes »» Manufactured from Aluminium alloy »» Two-piece, two fixing design and one-piece, one fixing design are both available »» Can be stacked on common fixings
»» Ordering Information
Two Bolt W
Single Bolt W
D P
H H
www.caledonian-cables.co.uk www.addison-cables.com
ADDIMAX
7
ADDIMAX Cable Cleats Aluminium Cable Cleats Single Bolt Aluminium Cable Cleats Ordering Code ASS01 ASS02 ASS03 ASS04 ASS05 ASS06 ASS07 ASS08 ASS09
Cable Diameter Minimum Maximum mm mm 10 13 13 16 16 19 19 22 22 25 25 32 32 38 38 44 44 51
H mm 21 21 24 27 30 37 43 49 56
Dimensions
Stud Size
W mm 38 38 41 44 48 54 60 67 73
M10 M10 M10 M10 M10 M10 M10 M10 M10
Two Bolt Aluminium Cable Cleats Ordering Code AST01 AST02 AST03 AST04 AST05 AST06 AST07 AST08 AST09 AST10
Cable Diameter Minimum mm 51 57 64 70 76 83 89 95 101 108
Maximum mm 57 64 70 76 83 89 95 101 108 114
Dimensions W mm 96 96 96 134 142 142 154 154 169 169
H mm 68 75 84 90 96 102 114 120 134 140
D mm 59 49 64 64 64 64 64 76 76 76
P mm 76 76 118 114 114 114 114 126 140 140
Stud Size
»» Technical Data Single Bolt Properties Cleat Type Impact Resistance Temperature Range Needle Flame Test Lateral Load Test Axial Movement Test
8
BS EN 50368:2003 Classification Clause 6.1 & 6.1.1 6.2, 6.2.5 & 9.3 6.4 6.5 & 10.0 9.2 9.5
ADDIMAX www.caledonian-cables.co.uk
www.addison-cables.com
Unit Classification Metallic >6.5kg @ 300mm -40 to +150 >120 seconds 4670N 1170N
M10 M10 M10 M12 M12 M12 M12 M12 M12 M12
Aluminium Cable Cleats Two Bolt Properties Cleat Type Impact Resistance Temperature Range Needle Flame Test Lateral Load Test Axial Movement Test
BS EN 50368:2003 Classification Clause 6.1 & 6.1.3 6.2, 6.2.5 & 9.3 6.4 6.5 & 10.0 9.2 9.5
Unit Classification Metallic >6.5kg @ 300mm -40 to +150 >120 seconds 28000N 2000N
www.caledonian-cables.co.uk www.addison-cables.com
ADDIMAX
9
ADDIMAX Cable Cleats Aluminium Cable Cleats Aluminium Cable Cleat-Multi Cleat Type
»» Applications Cable cleats are used for fixing, supporting & securing cables and protecting cables from short circuit faults. Multi type cable cleats are suitable for installing single core cables in trefoil formation, single multi-core cables and bundles of cables.
»» Standard BS EN 50368 IEC 61914
»» Features »» Complete with aluminium alloy base and stainless steel strap »» Exceptional overlapping ranges »» Can be used for all types of cables routes »» Non-magnetic materials used throughout, except for cast iron bases »» Bases available as either single or two fixing designs »» Bases available in a variety of materials and finishes »» Strap complete with a tensioning clip, securing pin and winding key all made from high corrosion resistant non-magnetic stainless steel
10
ADDIMAX www.caledonian-cables.co.uk
www.addison-cables.com
Aluminium Cable Cleats »» Ordering Information Ordering Code AMS01 AMS02 AMS03 AMS04 AMS05 AMS06 AMS07 AMS08 AMS09 AMS10
Trefoil Cable Diameter Minimum Maximum mm mm 24 34 30 41 37 47 43 54 50 60 56 67 63 73 69 80 78 112
Single Cable Diameter Minimum Maximum mm mm 36 65 60 85 80 90 85 110 105 120 -
www.caledonian-cables.co.uk www.addison-cables.com
ADDIMAX
11
ADDIMAX Cable Cleats Polyethylene Cable Cleats Polyethylene Single Way Cable Cleats-One Piece, Single Fixing
»» Applications Cable cleats are used for fixing, supporting & securing cables and protecting cables from short circuit faults.
»» Standard BS EN 50368 IEC 61914
»» Features »» Overlapping self adjusting ranges »» Sunlight (UV) and weather resistant »» One piece, single fixing design »» Can be double stacked on one fixing »» Black low-density polyethylene - unaffected by corrosive environments, oils and many chemicals
»» Ordering Information
B
C
D
12
ADDIMAX www.caledonian-cables.co.uk
www.addison-cables.com
Polyethylene Cable Cleats Ordering Code
PSO01 PSO02 PSO03 PSO04 PSO05 PSO06 PSO07 PSO08
Cable Diameter Minimum
Maximum
mm 10.5 12.2 14.6 17.7 21.7 26.2 31.9 39.3
mm 14.5 16.7 19.8 24 28.5 34.2 41.6 51.1
Dimensions B B C (Minimum) (Maximum) (Maximum) mm mm mm 15 18 32 17 22 36 21 26 43 25 31 51 30 37 57 35 43 65 42 52 78 50 62 91
www.caledonian-cables.co.uk www.addison-cables.com
D mm 12 14 16 18 20 22 25 26
Stud Size
M4 M4 M4 M4 M6 M6 M6 M7
ADDIMAX
13
ADDIMAX Cable Cleats Selection Guide Selection Guide »» Cable Cleats Selection Guide for Single Core LV Cables mm²
O.D.
Trefoil Cleat
70 95 120 150 185 240 300 400 500 630 800 1000
20.0 21.6 23.2 25.8 28.0 30.5 33.5 37.4 40.7 44.9 54.8 58.4
ATS01/ATT01 ATS02/ATT02 ATS03/ATT03 ATS05/ATT05 ATS06/ATT06 ATS09/ATT09 ATS11/ATT11 ATS14/ATT14 ATS20/ATT20 ATS22/ATT22
Single Way Cleat -Single Bolt ASS04 ASS04 ASS05 ASS06 ASS06 ASS06 ASS07 ASS07 ASS08 ASS09 -
»» Cable Cleats Selection Guide for Multi-Core LV Cables mm² 1.5
2.5
4.0
6.0
10
14
No. fo Cores
O.D.
3 4 5 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5
13.3 14.0 14.9 14.1 14.6 15.5 16.5 15.1 15.8 16.9 18.9 16.3 17.0 19.1 20.4 18.4 19.9 21.4 23.2
ADDIMAX www.caledonian-cables.co.uk
Single Way Cleat -Single Bolt ASS02 ASS02 ASS02 ASS02 ASS02 ASS02 ASS03 ASS02 ASS02 ASS03 ASS03 ASS03 ASS03 ASS04 ASS04 ASS03 ASS04 ASS04 ASS05
www.addison-cables.com
Single Way Cleat -Two Bolt -
Selection Guide mm² 16
25
35
50
70
95 120 150 185 240 300 400
No. fo Cores
O.D.
2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4
21.2 22.4 24.1 27.3 20.9 25.6 27.6 30.0 23.0 28.0 30.2 32.9 25.3 30.0 32.2 37.9 28.5 33.6 37.6 44.1 32.3 37.7 41.3 34.8 41.0 46.4 37.9 45.7 50.6 42.5 49.8 55.3 46.5 54.8 61.1 50.3 59.4 66.7 54.7 65.4 75.3
Single Way Cleat -Single Bolt ASS04 ASS05 ASS05 ASS06 ASS04 ASS06 ASS06 ASS06 ASS05 ASS06 ASS06 ASS07 ASS06 ASS06 ASS07 ASS07 ASS06 ASS07 ASS07 ASS09 ASS07 ASS07 ASS08 ASS07 ASS08 ASS09 ASS07 ASS09 ASS08 ASS09 ASS09 ASS09 -
www.caledonian-cables.co.uk www.addison-cables.com
Single Way Cleat -Two Bolt AST01 AST01 AST01 AST02 AST02 AST03 AST01 AST03 AST04
ADDIMAX
15
ADDIMAX Cable Cleats Selection Guide »» Cable Cleats Selection Guide for Three Core MV Cables mm²
O.D.
50 70 95 120 150 185 240 300 400
53.1 57.1 61.2 65.0 68.0 72.3 79.0 84.5 90.9
Single Way Cleat -Two Bolt AST01 AST02 AST02 AST03 AST03 AST04 AST05 AST06 AST07
»» Cable Cleats Selection Guide for Three Core MV Cables mm² 50 70 95 120 150 185 240 300 400 500 630
16
O.D. 27.7 29.7 31.4 33.1 35.4 37.2 39.8 42.3 45.2 49.5 53.3
ADDIMAX www.caledonian-cables.co.uk
www.addison-cables.com
Trefoil Cleat ATS03/ATT03 ATS04/ATT04 ATS05/ATT05 ATS06/ATT06 ATS08/ATT08 ATS09/ATT09 ATS10/ATT10 ATS12/ATT12 ATS14/ATT14 ATS17/ATT17 ATS19/ATT19
Installation Instructions Installation Instructions 1) Remove the closing nut and washer. 2) Remove the base pad and bolt the cleat to support structure using either the single central or two outer fixing positions. 3) Replace the appropriate pad and install the cables. 4) Close the hinged arm and refit the washer and nyloc nut (19mm socket required). The head of the screw is held in position so that only a single power tool is required to tighten the nut from one side. 5) Important. Do not over tighten the cleat. The liner should be in contact with the cable but does not need to be so tight that the cable bulges at either side of the liner. Note: Thread galling is a known phenomenon which can occur when using stainless steel fasteners. A breakdown in the material's protective oxide layer results in the set screw and nut becoming welded together. To reduce the incidence of thread galling excessive pressure and speed should be avoided during installation. Thread lubricants can also be used at the point of application if problems are experienced please contact Ellis Patents for further information.
www.caledonian-cables.co.uk www.addison-cables.com
ADDIMAX
17
UNITED KINGDOM
HONG KONG
Marchants Industrial Centre, Mill Lane, Laughton, Lewes, East Sussex, BN8 6AJ, UK Tel: 44 (0) 207 419 5087 Fax: 44 (0) 207 831 9489 Email: sales@caledonian-cables.co.uk www.caledonian-cables.co.uk
Unit B 22/F CMA Building, 64-66 Connaught Road Central, Hong Kong Tel: 852 36527508 Fax: 852 35834834 Email: hk@caledonian-cables.co.uk www.caledonian-cables.co.uk