Caledonian Airframe Wire MIL-W-22759 MIL-W-81044
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables Company Profile Caledonian. established in 1978.offers one of the most complete lines of fiber and copper cabling system solutions with over hundreds of different cabling system products. Our superior products provide leading edge within every cable series and for every application. Among the national and international standards with which our cables could comply are: BS-British Standard;LPCB Fire Performance Standard. ISO Standard etc. Caledonian Cables offers a comprehensive stock of cables and cabling products through its nationwide network of resellers and distributors. Caledonian Cables has continually expanded its global presence in Europe and Asia. Caledonian & Addison. produces a wide range of cables for communication. power and electronics in its primary plants in UK. Italy and Spain. To stay in front. we continually keep expanding our manufacturing capabilities in more low cost region such as Romania. Taiwan. Malaysia etc. This low-cost manufacturing facilities enable us provide a flexible. scalable global system that delivers superior operational performance and optimal results for our customers. Our extensive global network of manufacturing facilities gives us significant scale and the flexibility to fulfill our customer requirements. This global presence provides design and consultancy solutions that are combined with core cable manufacturing. logistic services. and vertically integrated with our E commerce technologies. to optimize customer operations by lowering costs and reducing time to market. Caledonian & Addison has been respected for its high standards of quality. excellent service level. competitive pricing and a unique and innovative spirit. With our latest technologies. we are both inspired and well-positioned to meet the changing needs of our customers. We have the resources to diversify and to enhance our product lines and services. We understand the need for change and with our accurate planning. we are ready for the future and the promise of new marketing opportunities. Our tradition of growth through excellence is assured. Our Design Centers work closely with customers to constantly improve its standard range of products and technologies and to develop customized. country and industry specific solutions. Caledonian & Addison has established an extensive network of design. manufacturing. and logistics facilities in the world’s major markets to serve the growing outsourcing needs of both multinational and regional customers.
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Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables Military Specification Product Selection Guide Specification MIL-W-22759/1
MIL-W-22759/2
MIL-W-22759/3
MIL-W-22759/4 MIL-W-22759/5 MIL-W-22759/6 MIL-W-22759/7 MIL-W-22759/8 MIL-W-22759/9 MIL-W-22759/10 MIL-W-22759/11 MIL-W-22759/12 MIL-W-22759/13 MIL-W-22759/14 MIL-W-22759/15 MIL-W-22759/16 MIL-W-22759/17
Main Insulation Material Fluoropolymer insulated TFE and TFE coated glass Fluoropolymer insulated TFE and TFE coated glass Fluoropolymer insulated TFE and TFE coated glass Fluoropolymer insulated TFE and TFE coated glass 0.0255-0.036 Extruded PTFE Mineral Filled 0.0255-0.036 Extruded PTFE Mineral Filled 0.019-0.025 Extruded PTFE Mineral Filled 0.019-0.025 Extruded PTFE Mineral Filled 0.015 Extruded PTFE 0.015 Extruded PTFE 0.010 Extruded PTFE 0.010 Extruded PTFE 0.011 Extruded FEP 0.008 Extruded FEP 0.008 Extruded FEP 0.010 Extruded ETFE 0.010 Extruded ETFE
Voltage Rating
Conductor Type
Temp Rating 째C
AWG Size
MILDTL27500 Symbol
600
SPC
200
22-0000
EA
600
NPC
260
22-0000
E
600
SPC
260
22-00
RA
600
NPC
200
22-00
RB
600
SPC
200
24-4
VA
600
NPC
260
24-4
WA
600
SPC
200
24-4
SA
600
NPC
260
24-6
TA
1000
SPC
200
28-8
LE
1000
NPC
260
28-8
LH
600
SPC
200
28-8
RC
/86
600
NPC
260
28-8
RE
/87
600
TPC
135
24-0
CA
/88
600
TPC
135
26-12
CB
/88
600
SP Alloy
135
26-10
CC
/89
600
TPC
150
24-00
TE
/88
600
SP Alloy
150
26-20
TF
/89
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MIL Composite Equivalent
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Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables Specification MIL-W-22759/18 MIL-W-22759/19 MIL-W-22759/20 MIL-W-22759/21 MIL-W-22759/22 MIL-W-22759/23 MIL-W-22759/24 MIL-W-22759/25 MIL-W-22759/26 MIL-W-22759/27 MIL-W-22759/32 MIL-W-22759/33 MIL-W-22759/34 MIL-W-22759/35 MIL-W-22759/41 MIL-W-22759/42 MIL-W-22759/43 MIL-W-22759/44 MIL-W-22759/45 MIL-W-22759/46
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Main Insulation Material 0.006 Extruded ETFE 0.006 Extruded ETFE 0.015 Extruded ETFE 0.015 Extruded PTFE 0.010 Extruded PTFE 0.010 Extruded PTFE 0.010 Extruded PTFE 0.010 Extruded PTFE 0.010 Extruded PTFE 0.010 Extruded PTFE 0.006 XLETFE Single Layer 0.006 XLETFE Single Layer 0.010 XLETFE Dual Layer 0.010 XLETFE Dual Layer 0.010 XLETFE Dual Layer 0.010 XLETFE Dual Layer 0.010 XLETFE Dual Layer 0.006 XLETFE Single Layer 0.006 XLETFE Single Layer 0.006 XLETFE Single Layer
Voltage Rating
Conductor Type
Temp Rating 째C
AWG Size
MILDTL27500 Symbol
MIL Composite Equivalent
600
TPC
150
26-10
TG
/80
600
SP Alloy
150
26-20
TH
/81
1000
SP Alloy
200
28-20
TK
1000
SP Alloy
260
28-20
TL
600
SP Alloy
200
28-20
TM
/89
600
SP Alloy
260
28-20
TN
/90
600
SPC
260
28-20
JB
/86
600
NPC
260
28-20
JC
/87
600
SP Alloy
200
28-20
JD
/89
600
SP Alloy
260
28-20
JE
/90
600
TPC
150
30-12
SB
/80
600
SP Alloy
200
30-20
SC
/81
600
TPC
150
24-00
SD
/88
600
SP Alloy
200
26-20
SE
/89
600
NPC
200
26-00
SM
/87
600
SP Alloy
200
26-20
SN
/90
600
SPC
200
28-00
SP
/86
600
SPC
200
28-12
SR
/91
600
NPC
200
28-12
SS
/92
600
NP Alloy
200
28-20
ST
/82
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Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables Specification MIL-W-22759/80 MIL-W-22759/81 MIL-W-22759/82 MIL-W-22759/83 MIL-W-22759/84 MIL-W-22759/85 MIL-W-22759/86 MIL-W-22759/87 MIL-W-22759/88 MIL-W-22759/89 MIL-W-22759/90 MIL-W-22759/91 MIL-W-22759/92 MIL-W-81044/5 MIL-W-81044/6 MIL-W-81044/7 MIL-W-81044/8 MIL-W-81044/9 MIL-W-81044/10 MIL-W-81044/11 MIL-W-81044/12 MIL-W-81044/13
Main Insulation Material Light Weight Composite Light Weight Composite Light Weight Composite Normal Weight Composite Normal Weight Composite Normal Weight Composite Normal Weight Composite Normal Weight Composite Normal Weight Composite Normal Weight Composite Normal Weight Composite Light Weight Composite Light Weight Composite Extruded Xl Polyalkene Extruded Xl Polyalkene Extruded Xl Polyalkene Extruded Xl Polyalkene Extruded Xl Polyalkene Extruded Xl Polyalkene Extruded Xl Polyalkene Extruded Xl Polyalkene Extruded Xl Polyalkene
Voltage Rating
Conductor Type
Temp Rating 째C
AWG Size
MILDTL27500 Symbol
600
TPC
150
26-20
WB
600
SP Alloy
200
26-20
WC
600
NP Alloy
260
26-20
WE
600
SPC
200
02-0000
WF
600
NPC
260
02-0000
WG
600
TPC
150
02-0000
WH
600
SPC
200
26-0000
WJ
600
NPC
260
26-0000
WK
600
TPC
150
26-0000
WL
600
SP Alloy
200
26-20
WM
600
NP Alloy
260
26-20
WN
600
SPC
200
WP
600
NPC
260
WR
600
SPC
150
24-0
MD
600
TPC
150
24-0
ME
600
SP Alloy
150
26-20
MF
600
SPC
150
24-0
MG
600
TPC
150
24-0
MH
600
SP Alloy
150
26-20
MJ
600
SPC
150
30-12
MK
600
TPC
150
30-12
ML
600
SP Alloy
150
30-20
MM
MIL Composite Equivalent
SPC: Silver plated copper; NPC: Nickel Plated Copper; TPC: Tin Plated Copperl; SP Alloy: Silver Plated, High Strength Copper Alloy, Conductor; NP Alloy: Nickel Plated, High Strength Copper Alloy Conductor NP
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Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables M27500 Basic Wire Specifications Cable Designation M27500 – 22 RC 2 S 06 M27500 : Specification number “-” : Shied coverage and color coding 22 : Conductor size RC : Component wire type 2 : Number of component wires S : Shield code 06 : Jacket code
Shied coverage and color coding (Color coding for M27500 cables is specified in conjunction with desired shiels coverage) M27500 Color code for Shield Coverage of Component wire identification method terminology
6
85%
90%
“-”
C
F
H
A
D
G
J
B
E
Optional method B, Table IIIC
K
M
Optional method C
L
N
Optional method D
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Preferred method , Table IIIA Preferred method, Table IIIB Optional method A, Table IIIA Optional method A, Table IIIB
White wires with colored stripes stripe color per Table IIIA White wires with colored stripes stripe color per Table IIIB Solid color wires - colors per Table IIIA Solid color wires - colors per Table IIIB Wires are all the same color (based on AWG size), per Table IIIC. Bands of a contrasting color are printed on each wire to denote wire number (circuit ID) per Table IIID. Wires are all the same color (based on AWG size), per Table IIIC. Numbers in a contrasting color are printed on each wire to denote wire number (circuit ID). White wires with numbers in a contrasting color printed on each wire to denote wire number (circuit ID).
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Blue
White
Orange
3
Green
4
Red
5 Black
6 Yellow
7 Violet
8 Gray
9 Brown
10
12 Orange/ Orange
11 Blue/ Blue
Green/ Green
13
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2
Blue
1
Red
Yellow
3
Green
4
White
5 Black
6 Brown
7 Orange
8 Violet
9
Wire Number
●For either method the color of the wire in a one-conductor cable is white.
Gray
10
12 Blue/ White
11 Red/ White
Yellow/ White
13
● For “preferred method” color coding, colors are stripes on white inculation (wire #5 has no stripe), for wires 1-10. For wires 11-15, color pairs indicate insulation of the first color, with a stripe of the second color. ● For “optional method A” color coding, colors are solid insulation color, for wires 1-10. For wires 11-15, color pairs indicate insulation of the first color, with a stripe of the second color.
Table IIIB color coding
2
1
Wire Number
Green/ Whiter
14
Red/ Red
14
15
Black/ White
15
Black/ Black
● For “optional method A” color coding, colors are solid insulation color. Wires 11-15 have a stripe in a lighter shade of the base color.
● For “preferred method” color coding, color are stripes on white insulation (wire #1 has no stripe). Wires 11-15 have double stripes as indicated.
Table IIIA color coding
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
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Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables Table IIIC color coding
● For "optional method B" color coding, wire insulation color is based on AWG size, with color bands per Table IIID to indicate wire number (circuit ID). ● For "optional method C" color coding, wire insulation color is based on AWG size, with numbers printed on each wire to indicate wire number (circuit ID).
AWG Size
Color
AWG Size
Color
26
Black
10
Brown
24
Blue
8
Red
22
Green
6
Blue
20
Red
4
Yellow
18
White
2
Red
16
Blue
1
White
14
Green
0
Blue
12
Yellow
1/0
Green
Table IIID Color Band Configuration ● For "optional method B" color coding, band groups as shown below are printed on wires to indicate wire number (circuit ID). Wire Wire Band configuration Band Configuration Number Number 1
None
9
1 wide, 2 narrow
■■■■
2
2 narrow
■■
10
1 wide, 3 narrow
■■■■■
3
3 narrow
■■■
11
1 wide, 4 narrow
■■■■■■
4
4 narrow
■■■■
12
1 wide, 5 narrow
■■■■■■■
5
5 narrow
■■■■■
13
1 wide, 1 narrow
■■■■■
6
6 narrow
■■■■■■
14
1 wide, 2 narrow
■■■■■■
7
7 narrow
■■■■■■■
15
1 wide, 3 narrow
■■■■■■■
8
1 wide, 1 narrow
8
■■■
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Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables Component wire type Symbol sequence
Symbol sequence
CA
MIL-W-22759/13
SC
MIL-W-22759/33
CB
MIL-W-22759/14
SD
MIL-W-22759/34
CC
MIL-W-22759/15
SE
MIL-W-22759/35
E
MIL-W-22759/2
SM
MIL-W-22759/41
EA
MIL-W-22759/1
SN
MIL-W-22759/42
JB
MIL-W-22759/28
SP
MIL-W-22759/43
JC
MIL-W-22759/29
SR
MIL-W-22759/44
JD
MIL-W-22759/30
SS
MIL-W-22759/45
JE
MIL-W-22759/31
ST
MIL-W-22759/46
LE
MIL-W-22759/9
TA
MIL-W-22759/8
LH
MIL-W-22759/10
TE
MIL-W-22759/16
RA
MIL-W-22759/3
TF
MIL-W-22759/17
RB
MIL-W-22759/4
TG
MIL-W-22759/18
RC
MIL-W-22759/11
TH
MIL-W-22759/19
RE
MIL-W-22759/12
TK
MIL-W-22759/20
SA
MIL-W-22759/7
TL
MIL-W-22759/21
SB
MIL-W-22759/32
TM
MIL-W-22759/22
MD
MIL-W-81044/5
TN
MIL-W-22759/23
ME
MIL-W-81044/6
VA
MIL-W-22759/5
MF
MIL-W-81044/7
WA
MIL-W-22759/6
MG
MIL-W-81044/8
WB
MIL-W-22759/80
MH
MIL-W-81044/9
WC
MIL-W-22759/81
MJ
MIL-W-81044/10
WE
MIL-W-22759/82
MK
MIL-W-81044/11
WF
MIL-W-22759/83
ML
MIL-W-81044/12
WG
MIL-W-22759/84
MM
MIL-W-81044/13
WH
MIL-W-22759/85
WM
MIL-W-22759/89
WJ
MIL-W-22759/86
WN
MIL-W-22759/90
WK
MIL-W-22759/87
WP
MIL-W-22759/91
WL
MIL-W-22759/88
WR
MIL-W-22759/92
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Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables Number of component wires 1 to 15 for shielded or shielded and jacketed cables 2 to 15 for unshield, unjacketed or unshielded jacket cables Cables with 10 to 15 conductors will be limited to conductor size 12 and smaller
Shield code (When both double shield and double jacket are specified, the inner jacket is between the two layers of shield.) Letter Code Maximum temperature limit for shield materal Single Double Description ℃ ℉ Shield Shield U
No Shield
N/A
N/A
T
V
Round, tin-coated copper
150
302
S
W
Round, silver-coated copper
200
392
N
Y
Round, nickel-coated copper
160
500
F
Z
Round, stainless steel
400
752
C
R
M
K
P
L
G
Round, heavy nickel-coated copper Round, silver-coated high strength copper alloy Round, nickel-coated high strength copper alloy
400
752
200
392
260
500
A
Flat, silver-coated copper
200
392
H
B
Flat, silver-coated high strength copper alloy
200
392
*
#
Flat, nickel-coated copper
260
500
J
D
Flat, tin-coated copper
150
302
E
X
Flat, nickel-coated high strength copper alloy
260
500
I
Q
Flat, nickel-chromium alloy
400
752
10
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Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables Jacket Code (Descriptions include jacket material and color) Jacket Code Single Jacket
Double Jacket
00
00
01
Temperature limit for jactet material
Description
℃
℉
No Jacket
N/A
N/A
511
Extruded white polyvinylchloride (PVC)
90
194
022
522
Extruded clear polyamide in accordance with ASTM-D-4066
105
221
03
53
105
221
04
54
150
302
05
55
200
392
06
56
260
500
07
57
260
500
083
583
Cross-linked white extruded polyvinylidene fluoride (PVDF)
150
302
09
59
Extruded white fluorinated ethylene propylene (FEP)
200
392
103
603
Extruded clear polyvinylidene fluoride (PVDF)
125
257
11*
61*
200
392
12*
62*
200
392
14
64
Extruded white ethylene-tetrafluoroethylene copolymer (ETFE)
150
302
15
65
Extruded clear ethylene-tetrafluoroethylene copolymer (ETFE)
150
302
16
66
Braid of aromatic polyamide with high temperature finisher over presintered polytetraflouroethylene (PTFE) tape
200
392
17a
67 a
Extruded white ethylene chlorotrifluoroethylene (ECTFE)
150
302
18 a
68 a
Exturded clear ethylene chlorotrifluoroethylene (ECTFE)
150
302
White Polyamide braid impregnated with clear polyamide finisher over polyester tape Polyester braid impregnated with high temperature finishers over polyester tape Extruded clear fluorinated ethylene propylene (FEP) Extruded or taped and heat sealed white polytetrafluoroethylene (PTFE) White polytetrafluoroethylene (PTFE) treated glass braid imprgnated and coated with polytetrafluoroethylene finisher over presintered polytetrafluoroethylene tape
Tape of natural polyimide combined with clear fluorinated ethylene propylene (FEP) wrapped and heat sealed witf (FEP) outer surface Tape of natural polyimide combined with fluorinated ethylene propylene (FEP) wrapped and heat sealed with polyimide outer surface
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Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables Jacket Code (Descriptions include jacket material and color) Jacket Code Single Jacket
Double Jacket
20
70
21
71
22
72
23
73
24
74
Description
Temperature limit for jactet material ℃
℉
Extruded white perfluoroalkoxy (PFA)
260
500
Extruded clear perfluoroalkoxy (PFA)
260
500
260
392
200
392
200
392
Tape of polyimide combined with clear fluorinated ethylene propylene (FEP) wrapped and heat sealed with opaque polyimide outer surface Extruded white cross-linked modified ethylene-tetrafluoroethylene copolymer (XLETFE Tape layer of white polytetrafluoroethylene (PTFE) wrapped over a tape layer of natural polyimide combined with FEP and heat sealed
¹ Polyvinylchloride (PVC) materials shall not be used for Aerospace applications ² Jacket material 02/52 is not to be used for cables having a diameter of 0.251” (6.38mm) or greater ³ Jacket materials 08, 10, 58, and 60 are not to be used for cables having a diameter of 0.401” (10.19mm) or greater * Not for Naval Air Systems Command usage ª Inactive for new design
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Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-STD-681 Color Code Designators for Wire Designator
Base Color
0
BLK
1
BRN
2
RED
3
ORN
4
YEL
5
GRN
6
BLU
7
VIO
8
GRY
9
WHT
90
WHT
BLK
91
WHT
BRN
92
WHT
RED
93
WHT
ORN
94
WHT
YEL
95
WHT
GRN
96
WHT
BLU
97
WHT
VIO
98
WHT
GRY
901
WHT
BLK
BRN
902
WHT
BLK
RED
903
WHT
BLK
ORN
904
WHT
BLK
YEL
905
WHT
BLK
GRN
906
WHT
BLK
BLU
907
WHT
BLK
VIO
908
WHT
BLK
GRY
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1st Stripe
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2nd Stripe
13
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
14
Designator
Base Color
1st Stripe
2nd Stripe
912
WHT
BRN
RED
913
WHT
BRN
ORN
914
WHT
BRN
YEL
915
WHT
BRN
GRN
916
WHT
BRN
BLU
917
WHT
BRN
VIO
918
WHT
BRN
GRY
923
WHT
RED
ORN
924
WHT
RED
YEL
925
WHT
RED
GRN
926
WHT
RED
BLU
927
WHT
RED
VIO
928
WHT
RED
GRY
934
WHT
ORN
YEL
935
WHT
ORN
GRN
936
WHT
ORN
BLU
937
WHT
ORN
VIO
938
WHT
ORN
GRY
945
WHT
YEL
GRN
946
WHT
YEL
BLU
947
WHT
YEL
VIO
948
WHT
YEL
GRY
956
WHT
GRN
BLU
957
WHT
GRN
VIO
958
WHT
GRN
GRY
967
WHT
BLU
VIO
968
WHT
BLU
GRY
978
WHT
VIO
GRY
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Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables Designator
Base Color
1st Stripe
2nd Stripe
3nd Stripe
9012
WHT
BLK
BRN
RED
9013
WHT
BLK
BRN
ORN
9014
WHT
BLK
BRN
YEL
9015
WHT
BLK
BRN
GRN
9016
WHT
BLK
BRN
BLU
9017
WHT
BLK
BRN
VIO
9018
WHT
BLK
BRN
GRY
9026
WHT
BLK
RED
ORN
9024
WHT
BLK
RED
YEL
9025
WHT
BLK
RED
GRN
9026
WHT
BLK
RED
BLU
9027
WHT
BLK
RED
VIO
9028
WHT
BLK
RED
GRY
9034
WHT
BLK
ORN
YEL
9035
WHT
BLK
ORN
GRN
9036
WHT
BLK
ORN
BLU
9037
WHT
BLK
ORN
VIO
9038
WHT
BLK
ORN
GRY
9045
WHT
BLK
YEL
GRN
9046
WHT
BLK
YEL
BLU
9047
WHT
BLK
YEL
VIO
9048
WHT
BLK
YEL
GRY
9056
WHT
BLK
GRN
BLU
9057
WHT
BLK
GRN
VIO
9058
WHT
BLK
GRN
GRY
9067
WHT
BLK
BLU
VIO
9068
WHT
BLK
BLU
GRY
9078
WHT
BLK
VIO
GRY
9123
WHT
BRN
RED
ORN
9124
WHT
BRN
RED
YEL
9125
WHT
BRN
RED
GRN
9126
WHT
BRN
RED
BLU
9127
WHT
BRN
RED
VIO
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15
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables Designator
Base Color
1st Stripe
2nd Stripe
3nd Stripe
9128
WHT
BRN
RED
GRY
9134
WHT
BRN
ORN
YEL
9135
WHT
BRN
ORN
GEN
9136
WHT
BRN
ORN
BLU
9137
WHT
BRN
ORN
VIO
9138
WHT
BRN
ORN
GRY
9145
WHT
BRN
YEL
GRN
9146
WHT
BRN
YEL
BLU
9147
WHT
BRN
YEL
VIO
9148
WHT
BRN
YEL
GRY
9156
WHT
BRN
GRN
BLU
9157
WHT
BRN
GRN
VIO
16
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Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables Table of content MIL-W-22759/1...................................................................................................................19 MIL-W-22759/2...................................................................................................................20 MIL-W-22759/3...................................................................................................................21 MIL-W-22759/4...................................................................................................................22 MIL-W-22759/5...................................................................................................................23 MIL-W-22759/6...................................................................................................................24 MIL-W-22759/7...................................................................................................................25 MIL-W-22759/8...................................................................................................................26 MIL-W-22759/9...................................................................................................................27 MIL-W-22759/10.................................................................................................................28 MIL-W-22759/11.................................................................................................................29 MIL-W-22759/12.................................................................................................................30 MIL-W-22759/13.................................................................................................................31 MIL-W-22759/14.................................................................................................................32 MIL-W-22759/15.................................................................................................................33 MIL-W-22759/16.................................................................................................................34 MIL-W-22759/17.................................................................................................................35 MIL-W-22759/18.................................................................................................................36 MIL-W-22759/19.................................................................................................................37 MIL-W-22759/20.................................................................................................................38 MIL-W-22759/21.................................................................................................................39 MIL-W-22759/22.................................................................................................................40 MIL-W-22759/23.................................................................................................................41 MIL-W-22759/28.................................................................................................................42 MIL-W-22759/29.................................................................................................................44 MIL-W-22759/30.................................................................................................................45 MIL-W-22759/31.................................................................................................................46 MIL-W-22759/32.................................................................................................................47 MIL-W-22759/33.................................................................................................................48
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17
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/34.................................................................................................................49 MIL-W-22759/35.................................................................................................................51 MIL-W-22759/41.................................................................................................................52 MIL-W-22759/42.................................................................................................................54 MIL-W-22759/43.................................................................................................................55 MIL-W-22759/44.................................................................................................................57 MIL-W-22759/45.................................................................................................................58 MIL-W-22759/46.................................................................................................................59 MIL-W-22759/80.................................................................................................................60 MIL-W-22759/81.................................................................................................................61 MIL-W-22759/82.................................................................................................................62 MIL-W-22759/83.................................................................................................................63 MIL-W-22759/84.................................................................................................................64 MIL-W-22759/85.................................................................................................................65 MIL-W-22759/86.................................................................................................................66 MIL-W-22759/87.................................................................................................................68 MIL-W-22759/88.................................................................................................................70 MIL-W-22759/89.................................................................................................................72 MIL-W-22759/90.................................................................................................................73 MIL-W-22759/91.................................................................................................................74 MIL-W-22759/92.................................................................................................................75 MIL-W-81044/5...................................................................................................................76 MIL-W-81044/6...................................................................................................................78 MIL-W-81044/7...................................................................................................................80 MIL-W-81044/8...................................................................................................................81 MIL-W-81044/9...................................................................................................................83 MIL-W-81044/10.................................................................................................................85 MIL-W-81044/11.................................................................................................................86 MIL-W-81044/12.................................................................................................................88 MIL-W-81044/13.................................................................................................................90
18
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Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/1 Application and Description These PTFE, FEP, and Glass insulated single-core MIL-W-22759/1 wires are used for MIL-Spec and Aerospace, government applications in which wire must operate in extremely harsh environments. These wires are abrasion resistant, withstanding vibration and exposure to open flame.
Construction Details The first layer is PTFE wrapped tape. The second and third layers are PTFE coated glass braid.
Construction Conductor: Silver-plated copper Insulation: PTFE, FEP, and Glass Insulating Material Thickness: 54 mil ( 1.4 mm) to 125 mil ( 3.2mm)
Characteristics Glass insulation
Temperature Rating: 200째C
FEP insulation Silver-plated copper conductor
Voltage Rating: 600 volts SAE AS22759/1
PTFE insulation
Color Code: MIL-STD-681
Dimensions and Weight AWG Size 22 20 18 16 14 12 10 8 6 4 2 1 1/0 2/0 3/0 4/0
Conductor Stranding 19/34 19/32 19/30 19/29 19/27 37/28 37/16 133/29 133/27 133/25 665/30 817/30 1045/30 1330/30 1665/30 2109/30
Conductor Diam. Min in mm 0.029 0.737 0.037 0.940 0.046 1.168 0.052 1.321 0.065 1.651 0.084 2.134 0.406 10.312 0.158 4.013 0.198 5.029 0.250 6.350 0.320 8.128 0.360 9.144 0.395 10.033 0.440 11.176 0.500 12.70 0.565 14.351
Conductor Diam. Max in mm 0.032 0.813 0.040 1.016 0.050 1.270 0.057 1.448 0.072 1.829 0.089 2.261 0.112 2.845 0.169 4.293 0.213 5.410 0.268 6.807 0.340 8.636 0.380 9.652 0.425 10.795 0.475 12.065 0.540 13.716 0.605 15.367
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Min O.D. in 0.08 0.09 0.100 0.115 0.133 0.152 0.174 0.241 0.283 0.400 0.405 0.455 0.495 0.555 0.620 0.69
mm 2.032 2.286 2.540 2.921 3.378 3.861 4.420 6.121 7.188 10.160 10.287 11.557 12.573 14.097 15.748 17.526
Max O.D. in 0.088 0.098 0.110 0.125 0.143 0.162 0.188 0.255 0.303 0.43 0.435 0.485 0.535 0.595 0.660 0.730
mm 2.235 2.489 2.794 3.175 3.632 4.115 4.775 6.477 7.696 10.922 11.049 12.319 13.589 15.113 16.764 18.542
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Approx LBS/ MFT 7.5 9.5 13.0 16.5 23.0 32.1 47 82 122 180 275 348 429 542 668 835
19
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/2 Application and Description These PTFE, FEP, and Glass insulated single-core MIL-W-22759/2 wires are used for MIL-Spec and Aerospace, government applications in which wire must operate in extremely harsh environments. These wires are abrasion resistant, withstanding vibration and exposure to open flame.
Construction Details The first layer is PTFE wrapped tape. The second and third layers are PTFE coated glass braid.
Construction Conductor: Nickel plated copper Insulation: PTFE, FEP, and Glass Insulating Material Thickness: 54 mil ( 1.4 mm) to 125 mil ( 3.2mm)
Characteristics Temperature Rating: 260°C
Glass insulation
 Voltage Rating: 600 volts
FEP insulation Nickel plated copper conductor
SAE AS22759/2 Color Code: MIL-STD-681
PTFE insulation
Dimensions and Weight: AWG Size
Conductor Stranding
Conductor Diam. Min in mm 0.029 0.737 0.037 0.940 0.046 1.168 0.052 1.321 0.065 1.651 0.084 2.134 0.106 2.692 0.158 4.013 0.198 5.029 0.250 6.350 0.320 8.128 0.360 9.144 0.395 10.033 0.440 11.176 0.500 12.700 0.565 14.351
Conductor Diam. Max in mm 0.033 0.838 0.041 1.041 0.051 1.295 0.058 1.473 0.073 1.854 0.090 2.286 0.114 2.896 0.173 4.394 0.217 5.512 0.274 6.960 0.340 8.636 0.380 9.652 0.425 10.795 0.475 12.065 0.540 13.716 0.605 15.367
22 20 18 16 14 12 10 8 6 4 2 1 1/0 2/0 3/0 4/0
19/34 19/32 19/30 19/29 19/27 37/28 37/16 133/29 133/27 133/25 665/30 817/30 1045/30 1330/30 1665/30 2109/30
20
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Min O.D. in 7.5 9.5 13.0 16.5 23.0 32.1 47.0 82.0 122.0 180.0 275.0 348.0 429.0 542.0 668.0 835.0
mm 2.032 2.286 2.540 2.921 3.378 3.861 4.420 6.121 7.188 10.160 10.287 11.557 12.573 14.097 15.748 17.526
Max O.D. in 0.088 0.098 0.110 0.125 0.143 0.162 0.188 0.255 0.303 0.430 0.435 0.485 0.535 0.595 0.660 0.730
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mm 2.235 2.489 2.794 3.175 3.632 4.115 4.775 6.477 7.696 10.922 11.049 12.319 13.589 15.113 16.764 18.542
Approx LBS/ MFT 7.5 9.5 13.0 16.5 23.0 32.1 47.0 82.0 122.0 180.0 275.0 348.0 429.0 542.0 668.0 835.0
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/3 Application and Description These PTFE, FEP, and Glass insulated single-core MIL-W-22759/3 wires are used for MIL-Spec and Aerospace, government applications. These wires are used in aircraft engines and abrasion environment.
Construction Details The first layer is PTFE either as a wrapped tape or PTFE coated glass tape. The second layer is PTFE coated glass braid and finisher. The jacket FEP is either extruded or on larger wire sizes a tape; the FEP has to be fused.
Construction Conductor: Nickel plated copper Insulation: PTFE, FEP, and Glass Insulating Material Thickness: 40 mil ( 1.0 mm) to 125 mil ( 3.2mm)
Characteristics Temperature Rating: 260째C
Glass insulation
Voltage Rating: 600 volts SAE AS22759/3
FEP insulation Nickel plated copper conductor
Color Code: MIL-STD-681
PTFE insulation
Dimensions and Weight AWG Size
Conductor Stranding
22 20 18 16 14 12 10 8 6 4 2 1 1/0 2/0
19/34 19/32 19/30 19/29 19/27 37/28 37/16 133/29 133/27 133/25 665/30 817/30 1045/30 1330/30
Conductor Diam. Min in mm 0.029 0.737 0.037 0.940 0.046 1.168 0.052 1.321 0.065 1.651 0.084 2.134 0.106 2.692 0.158 4.013 0.198 5.029 0.250 6.350 0.320 8.128 0.360 9.144 0.395 10.033 0.440 11.176
Conductor Diam. Max in 0.033 0.041 0.051 0.058 0.073 0.090 0.114 0.173 0.217 0.274 0.340 0.380 0.425 0.475
mm 0.838 1.041 1.295 1.473 1.854 2.286 2.896 4.394 5.512 6.960 8.636 9.652 10.795 12.065
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Min O.D. in 0.08 0.09 0.10 0.115 0.133 0.152 0.174 0.241 0.283 0.40 0.405 0.455 0.495 0.555
mm 2.032 2.286 2.540 2.921 3.378 3.861 4.420 6.121 7.188 10.16 10.287 11.557 12.573 14.097
Max O.D. in 0.088 0.098 0.110 0.125 0.143 0.162 0.188 0.255 0.303 0.430 0.435 0.485 0.535 0.595
mm 2.235 2.489 2.794 3.175 3.632 4.115 4.775 6.477 7.696 10.922 11.049 12.319 13.589 15.113
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Approx LBS/ MFT 5.9 7.9 11.0 13.6 18.5 26.6 41.5 77.4 115.0 184.0 281.0 358.0 436.0 554.0
21
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/4 Application and Description These PTFE, FEP, and Glass insulated single-core MIL-W-22759/4 wires are used for MIL-Spec and Aerospace, government applications. These wires are used in aircraft engines and abrasion environment.
Construction Details The first layer is PTFE either as a wrapped tape or PTFE coated glass tape. The second layer is PTFE coated glass braid and finisher. The jacket FEP is either extruded or on larger wire sizes a tape; the FEP has to be fused.
Construction Conductor: Silver plated copper Insulation: PTFE, FEP, and Glass Insulating Material Thickness: 25 mil ( 0.6 mm) to 44 mil ( 1.1mm)
Characteristics Temperature Rating: 200째C
Glass insulation
Voltage Rating: 600 volts SAE AS22759/4
FEP insulation Silver plated copper conductor
Color Code: MIL-STD-681
PTFE insulation
Dimensions and Weight Conductor Diam. Min
Conductor Diam. Max in mm 0.030 0.772 0.039 0.975 0.048 1.229 0.054 1.382 0.068 1.737 0.087 2.220 0.110 2.794 0.166 4.216 0.208 5.283 0.263 6.680 0.340 8.636 0.380 9.652 0.425 10.795 0.475 12.065
AWG Size
Conductor Stranding
22 20 18 16 14 12 10 8 6 4 2 1 1/0 2/0
19/34 19/32 19/30 19/29 19/27 37/28 37/26 133/29 133/27 133/25 665/30 817/30 1045/30 1330/30
22
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in 0.029 0.037 0.046 0.052 0.065 0.084 0.106 0.158 0.198 0.250 0.320 0.366 0.395 0.440
mm 0.724 0.927 1.156 1.308 1.638 2.121 2.692 4.013 5.029 6.350 8.128 9.296 10.033 11.176
Min O.D. in 0.071 0.079 0.092 0.990 0.112 0.129 0.159 0.228 0.272 0.336 0.415 0.465 0.500 0.560
mm 1.803 2.007 2.337 25.146 2.845 3.277 4.039 5.791 6.909 8.534 10.541 11.811 12.700 14.224
Max O.D. in 0.077 0.085 0.098 0.998 0.120 0.137 0.171 0.242 0.292 0.366 0.445 0.495 0.550 0.610
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mm 1.956 2.159 2.489 25.349 3.048 3.48 4.343 6.147 7.417 9.296 11.303 12.573 13.97 15.494
Approx LBS/ MFT 5.9 7.9 11.0 13.6 18.5 26.6 41.5 77.4 115.0 184.0 281.0 358.0 436.0 554.0
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/5 Application and Description These PTFE insulated single-core MIL-W-22759/5 wires are used for MIL-Spec and Aerospace, government applications or aircraft engines, and where extra abrasion resistance and good flexibility are required.
Construction Details PTFE is extruded
Construction Conductor: Silver plated copper Insulation: Mineral filled PTFE Teflon Insulating Material Thickness: 25 mil ( 0.6 mm) to 44 mil ( 1.1mm)
Characteristics Temperature Rating: 200째C Voltage Rating: 600 volts SAE AS22759/5
Silver plated copper conductor
Color Code: MIL-STD-681
PTFE insulation
Dimensions and Weight AWG Size
Conductor Stranding
Conductor Diam. Conductor Diam. Min Max
Min O.D.
Max O.D.
in
mm
in
mm
in
mm
in
mm
Approx LBS/ MFT
24
19/36
0.023
0.584
0.025
0.635
6.0
1.778
0.08
2.032
6.0
22
19/34
0.029
0.737
0.031
0.772
8.0
2.032
0.09
2.286
8.0
20
19/32
0.037
0.940
0.038
0.975
10.0
2.286
0.10
2.540
10.0
18
19/30
0.046
1.156
0.048
1.229
12.9
2.667
0.12
2.921
12.9
16
19/29
0.052
1.308
0.054
1.382
16.6
3.048
0.13
3.302
16.6
14
19/27
0.065
1.638
0.068
1.737
22.5
3.454
0.15
3.810
22.5
12
19/25
0.084
2.121
0.087
2.220
30.9
3.886
0.17
4.242
30.9
10
37/26
0.106
2.692
0.110
2.794
42.5
4.369
0.183
4.648
42.5
8
133/29
0.158
4.013
0.166
4.216
77.0
6.121
0.255
6.477
77.0
6
133/27
0.198
5.029
0.208
5.283
126.0
7.366
0.310
7.874
126.0
4
133/25
0.250
6.350
0.263
6.680
188.0
8.636
0.370
9.398
188.0
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23
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/6 Application and Description These PTFE insulated single-core MIL-W-22759/6 wires are used for MIL-Spec and Aerospace, government applications or aircraft engines, and where extra abrasion resistance and good flexibility are required.
Construction Details PTFE is extruded
Construction Conductor: Nickel plated copper Insulation: Mineral filled PTFE Teflon Insulating Material Thickness:25 mil ( 0.6 mm) to 44 mil ( 1.1mm)
Characteristics Temperature Rating: 260째C Voltage Rating: 600 volts SAE AS22759/6
Nickel plated copper conductor
Color Code: MIL-STD-681
PTFE insulation
Dimensions and Weight AWG Size
Conductor Stranding
Conductor Diam. Max in mm
Conductor Diam. Min in
mm
Min O.D.
Max O.D.
in
mm
In
mm
Approx LBS/ MFT
24
19/36
0.023
0.584
0.026
0.660
0.070
1.78
0.08
2.03
6.0
22
19/34
0.029
0.737
0.031
0.787
0.080
2.03
0.09
2.29
8.0
20
19/32
0.037
0.940
0.039
0.991
0.090
2.29
0.10
2.54
10.0
18
19/30
0.046
1.168
0.049
1.245
0.105
2.67
0.12
2.92
13.1
16
19/29
0.052
1.321
0.053
1.346
0.120
3.05
0.13
3.30
16.9
14
19/27
0.065
1.651
0.069
1.753
0.136
3.45
0.15
3.81
23.3
12
19/25
0.084
2.134
0.089
2.261
0.153
3.89
0.17
4.24
31.9
10
37/26
0.106
2.692
0.112
2.845
0.172
4.37
0.19
4.73
43.5
8
133/29
0.158
4.013
0.169
4.293
0.241
6.12
0.26
6.48
79.0
6
133/27
0.198
5.029
0.213
5.410
0.283
7.19
0.30
7.70
127.0
4
133/29
0.250
6.350
0.268
6.807
0.400
10.16
0.43
10.92
190.0
24
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Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/7 Application and Description These PTFE insulated single-core MIL-W-22759/7 wires are used for MIL-Spec and Aerospace, government applications or aircraft engines, and where extra abrasion resistance and good flexibility are required.
Construction Details PTFE is extruded
Construction Conductor: Silver plated copper Insulation: Mineral filled PTFE Teflon Insulating Material Thickness: 14 mil ( 0.4 mm) to 36 mil ( 0.9mm)
Characteristics Temperature Rating: 200째C Voltage Rating: 600 volts
Silver plated copper conductor
SAE AS22759/7
PTFE insulation
Color Code: MIL-STD-681
Dimensions and Weight AWG Size
Conductor Stranding
Conductor Diam. Min
Conductor Diam. Max
Min O.D.
Max O.D.
in
mm
in
mm
in
mm
in
mm
Approx LBS/ MFT
24
19/36
0.023
0.584
0.025
0.635
0.060
1.524
0.064
1.626
4.3
22
19/34
0.029
0.724
0.030
0.772
0.071
1.803
0.075
1.905
6.0
20
19/32
0.037
0.927
0.038
0.975
0.080
2.032
0.084
2.134
8.1
18
19/30
0.046
1.156
0.048
1.229
0.090
2.286
0.094
2.388
11.0
16
19/29
0.052
1.308
0.054
1.382
0.099
2.515
0.105
2.667
13.8
14
19/27
0.065
1.638
0.068
1.737
0.112
2.845
0.118
2.997
18.6
12
19/25
0.084
2.121
0.087
2.220
0.131
3.327
0.137
3.480
28.5
10
37/26
0.106
2.692
0.110
2.794
0.154
3.912
0.162
4.115
41.8
8
133/29
0.158
4.013
0.166
4.216
0.215
5.461
0.225
5.715
73.1
6
133/27
0.198
5.029
0.208
5.283
0.264
6.706
0.276
7.010
111.0
4
133/25
0.250
6.350
0.263
6.680
0.321
8.153
0.335
8.509
169.0
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25
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/8 Application and Description These PTFE insulated single-core MIL-W-22759/8 wires are used for MIL-Spec and Aerospace, government applications or aircraft engines, and where extra abrasion resistance and good flexibility are required.
Construction Details PTFE is extruded
Construction Conductor: Nickel plated copper Insulation: Mineral filled PTFE Teflon Insulating Material Thickness: 14 mil ( 0.4 mm) to 36 mil ( 0.9mm)
Characteristics Temperature Rating: 260째C Voltage Rating: 600 volts
Nickel plated copper conductor
SAE AS22759/8
PTFE insulation
Color Code: MIL-STD-681
Dimensions and Weight AWG Size
Conductor Stranding
Conductor Diam. Max in mm
Conductor Diam. Min in
mm
Min O.D.
Max O.D.
in
mm
in
mm
Approx LBS/MFT
24
19/36
0.023
0.584
0.026
0.660
0.060
1.524
0.064
1.626
4.3
22
19/34
0.029
0.737
0.033
0.838
0.071
1.803
0.075
1.905
6.0
20
19/32
0.037
0.940
0.041
1.041
0.080
2.032
0.084
2.134
8.1
18
19/30
0.046
1.168
0.052
1.321
0.090
2.286
0.094
2.388
11.0
16
19/29
0.052
1.321
0.058
1.473
0.099
2.515
0.105
2.667
13.8
14
19/27
0.065
1.651
0.073
1.854
0.112
2.845
0.118
2.997
18.6
12
19/25
0.087
2.210
0.092
2.337
0.131
3.327
0.137
3.480
28.5
10
37/26
0.106
2.692
0.114
2.896
0.154
3.912
0.162
4.115
41.8
8
133/29
0.158
4.013
0.173
4.394
0.215
5.461
0.225
5.715
73.1
6
133/27
0.198
5.029
0.217
5.512
0.264
6.706
0.276
7.010
113.0
4
133/25
0.250
6.350
0.274
6.960
0.319
8.103
0.333
8.458
173.0
26
www.caledonian-cables.co.uk
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Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/9 Application and Description These PTFE insulated single-core MIL-W-22759/9 wires are used for MIL-Spec and Aerospace applications or aircraft engines, These wires work especially well where smoke emission, overload stability, and flammability are major concerns.
Construction Details PTFE is extruded
Construction Conductor: Silver plated copper Insulation: Extruded PTFE Teflon Insulating Material Thickness: 14 mil ( 0.4 mm)
Characteristics Temperature Rating: 200째C Voltage Rating: 1000 volts SAE AS22759/9
Silver plated copper conductor
Color Code: MIL-STD-681
PTFE insulation
Dimensions and Weight AWG Size
Conductor Conductor Diam. Stranding Min in
mm
Conductor Diam. Max in mm
Min O.D.
Max O.D.
in
mm
in
mm
Approx LBS/ MFT
28
7/36
0.014
0.356
0.015
0.381
0.041
1.041
0.045
1.143
1.9
26
19/36
0.018
0.457
0.020
0.508
0.046
1.168
0.05
1.270
2.6
24
19/38
0.025
0.635
0.025
0.635
0.051
1.295
0.055
1.397
3.3
22
19/34
0.029
0.724
0.030
0.772
0.058
1.473
0.062
1.575
4.6
20
19/32
0.037
0.927
0.038
0.975
0.066
1.676
0.070
1.778
6.4
18
19/30
0.046
1.156
0.048
1.229
0.076
1.930
0.080
2.032
9.1
16
19/29
0.0515
1.308
0.054
1.382
0.083
2.108
0.087
2.210
11.0
14
19/27
0.0645
1.638
0.068
1.737
0.097
2.464
0.103
2.616
16.4
12
19/25
0.0835
2.121
0.087
2.220
0.116
2.946
0.124
3.150
25.3
10
37/26
0.1060
2.692
0.110
2.794
0.137
3.480
0.145
3.683
38.2
8
133/29
0.1580
4.013
0.166
4.216
0.202
5.131
0.212
5.385
68.8
www.caledonian-cables.co.uk
www.addison-cables.com
27
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/10 Application and Description These PTFE insulated single-core MIL-W-22759/10 wires are used for MIL-Spec and Aerospace applications or aircraft engines, These wires work especially well where smoke emission, overload stability, and flammability are major concerns
Construction Details PTFE is extruded
Construction Conductor: Nickel plated copper Insulation: Extruded PTFE Teflon Insulating Material Thickness: 14 mil ( 0.4 mm)
Characteristics Temperature Rating: 260째C Voltage Rating: 1000 volts
Nickel plated copper conductor
SAE AS22759/10
PTFE insulation
Color Code: MIL-STD-681
Dimensions and Weight AWG Size
Conductor Stranding
Conductor Diam. Min in mm
Conductor Diam. Max
Min O.D.
Max O.D.
in
mm
in
mm
in
mm
Approx LBS/ MFT
28
7/36
0.014
0.356
0.016
0.406
0.041
1.041
0.045
1.143
1.9
26
19/38
0.016
0.406
0.022
0.559
0.046
1.168
0.050
1.270
2.6
24
19/36
0.023
0.584
0.026
0.660
0.051
1.295
0.055
1.397
3.3
22
19/34
0.029
0.737
0.033
0.838
0.058
1.473
0.062
1.575
4.6
20
19/32
0.037
0.940
0.041
1.041
0.066
1.676
0.070
1.778
6.4
18
19/30
0.046
1.168
0.052
1.321
0.076
1.93
0.080
2.032
9.1
16
19/29
0.052
1.321
0.058
1.473
0.083
2.108
0.087
2.210
11.0
14
19/27
0.065
1.651
0.073
1.854
0.097
2.464
0.103
2.616
16.4
12
19/25
0.087
2.210
0.092
2.337
0.116
2.946
0.124
3.150
25.3
10
37/26
0.106
2.692
0.114
2.896
0.137
3.48
0.145
3.683
38.2
8
133/29
0.158
4.013
0.173
4.394
0.202
5.131
0.212
5.385
68.8
28
www.caledonian-cables.co.uk
www.addison-cables.com
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/11 Application and Description These PTFE insulated single-core MIL-W-22759/11 wires are used for MIL-Spec and Aerospace. These wires are used in aircraft engines and wherever abrasion.
Construction Details PTFE is extruded
Construction Conductor: Silver plated copper Insulation: Extruded PTFE Teflon Insulating Material Thickness: 10 mil ( 0.25 mm)
Characteristics Temperature Rating: 200째C Voltage Rating: 600 volts
Silver plated copper conductor
SAE AS22759/11
PTFE insulation
Color Code: MIL-STD-681
Dimensions and Weight AWG Size
Conductor Stranding
Conductor Diam. Min in
mm
Conductor Diam. Max in mm
Min O.D.
Max O.D.
in
mm
in
mm
Approx LBS/ MFT
28
7/36
0.014
0.356
0.015
0.381
0.031
0.787
0.035
0.889
1.22
26
19/38
0.018
0.457
0.020
0.508
0.036
0.914
0.040
1.016
1.74
24
19/36
0.023
0.584
0.025
0.635
0.041
1.041
0.045
1.143
2.41
22
19/34
0.029
0.724
0.030
0.772
0.047
1.194
0.051
1.295
3.44
20
19/32
0.037
0.927
0.038
0.975
0.056
1.422
0.060
1.524
5.15
18
19/30
0.046
1.156
0.048
1.229
0.066
1.676
0.070
1.778
7.58
16
19/29
0.052
1.308
0.054
1.382
0.073
1.854
0.077
1.956
9.64
14
19/27
0.066
1.638
0.068
1.737
0.088
2.235
0.092
2.337
14.7
12
19/25
0.084
2.121
0.087
2.220
0.108
2.743
0.114
2.896
23.5
10
37/26
0.106
2.692
0.110
2.794
0.106
2.692
0.112
2.845
37.8
8
133/29
0.158
4.013
0.166
4.216
0.158
4.013
0.169
4.293
65.5
www.caledonian-cables.co.uk
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29
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/12 Application and Description These PTFE insulated single-core MIL-W-22759/12 wires are used for MIL-Spec and Aerospace. These wires are used in aircraft engines and wherever abrasion.
Construction Details PTFE is extruded
Construction Conductor: Nickel plated copper Insulation: Extruded PTFE Teflon Insulating Material Thickness: 10 mil ( 0.25 mm)
Characteristics Temperature Rating: 260째C Voltage Rating: 600 volts SAE AS22759/12
Nickel plated copper conductor
Color Code: MIL-STD-681
PTFE insulation
Dimensions and Weight AWG Size
Conductor Stranding
Conductor Diam. Min in mm
Conductor Diam. Max in mm
Min O.D.
Max O.D.
in
mm
in
mm
Approx LBS/ MFT
28
7/36
0.015
0.381
0.026
0.66
0.031
0.787
0.035
0.889
1.23
26
19/38
0.016
0.406
0.022
0.559
0.036
0.914
0.040
1.016
1.75
24
19/36
0.023
0.584
0.026
0.660
0.041
1.041
0.045
1.143
2.42
22
19/34
0.029
0.737
0.033
0.838
0.047
1.194
0.051
1.295
3.46
20
19/32
0.037
0.940
0.041
1.041
0.056
1.422
0.060
1.524
5.19
18
19/30
0.046
1.168
0.052
1.321
0.066
1.676
0.070
1.778
7.64
16
19/29
0.052
1.321
0.058
1.473
0.073
1.854
0.077
1.956
9.74
14
19/27
0.065
1.651
0.073
1.854
0.088
2.235
0.092
2.337
14.8
12
19/25
0.087
2.210
0.092
2.337
0.108
2.743
0.114
2.896
24.0
10
37/26
0.106
2.692
0.114
2.896
0.100
2.540
0.114
2.896
39.0
8
133/29
0.158
4.013
0.173
4.394
0.158
4.013
0.173
4.394
67.0
30
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Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/13 Application and Description These FEP insulated single-core MIL-W-22759/13 wires are used for MIL-Spec and Aerospace.
Construction Details FEP is extruded
Construction Conductor: Tin plated copper Insulation: Extruded FEP Jacket: Clear PVDF Insulating Material Thickness: 11 mil ( 0.30 mm)
Characteristics Temperature Rating: 135째C Voltage Rating: 600 volts SAE AS22759/13
PVDF jacket Tin plated copper conductor
Color Code: MIL-STD-681
FEP insulation
Dimensions and Weight AWG Size
Conductor Stranding
Conductor Diam. Min
Conductor Diam. Max
Min O.D.
Max O.D.
in
mm
in
mm
in
mm
in
mm
Approx LBS/ MFT
24
19/36
0.023
0.584
0.025
0.635
0.047
1.194
0.051
1.295
2.9
22
19/34
0.029
0.724
0.030
0.772
0.048
1.219
0.054
1.372
3.9
20
19/32
0.037
0.927
0.038
0.975
0.058
1.473
0.064
1.626
5.5
18
19/30
0.045
1.130
0.048
1.229
0.068
1.727
0.074
1.880
8.0
16
19/29
0.052
1.308
0.054
1.382
0.073
1.854
0.081
2.057
10.1
14
19/27
0.065
1.638
0.068
1.737
0.087
2.210
0.095
2.413
15.5
12
37/28
0.086
2.172
0.089
2.261
0.107
2.718
0.115
2.921
23.0
10
37/26
0.106
2.692
0.112
2.845
0.134
3.404
0.142
3.607
35.7
8
133/28
1.580
40.132
0.169
4.293
0.190
4.826
0.202
5.131
62.8
6
133/27
1.980
50.292
0.212
5.385
0.239
6.071
0.255
6.477
99.3
4
133/25
0.250
6.350
0.268
6.807
0.292
7.417
0.308
7.823
153.0
2
665/30
0.320
8.128
0.340
8.636
0.362
9.195
0.386
9.804
247.0
1
817/30
0.360
9.144
0.380
9.652
0.398
10.109
0.426
10.82
311.0
1/0
1045/30
0.405
10.287
0.425
10.795
0.442
11.227
0.474
12.04
387.0
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31
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/14 Application and Description These FEP insulated single-core MIL-W-22759/14 wires are used for MIL-Spec and Aerospace.
Construction Details FEP is extruded
Construction Conductor: Tin plated copper Insulation: Extruded FEP Jacket: Clear PVDF Insulating Material Thickness: 8 mil ( 0.2 mm)
Characteristics Temperature Rating: 135째C Voltage Rating: 600 volts SAE AS22759/14
PVDF jacket Tin plated copper conductor
Color Code: MIL-STD-681
FEP insulation
Dimensions and Weight AWG Size
Conductor Stranding
Conductor Diam. Min
Conductor Diam. Max
Min O.D.
Max O.D.
In
Mm
In
mm
(in)
mm
(in)
mm
Approx LBS/ MFT
26
19/38
0.018
0.457
0.020
0.508
0.035
0.889
0.039
0.991
1.8
24
19/36
0.023
0.584
0.024
0.610
0.040
1.016
0.044
1.118
2.47
22
19/34
0.029
0.724
0.031
0.787
0.045
1.143
0.051
1.295
3.53
20
19/32
0.037
0.927
0.039
0.991
0.053
1.346
0.059
1.499
5.13
18
19/30
0.046
1.156
0.049
1.245
0.063
1.600
0.069
1.753
7.64
16
19/29
0.052
1.308
0.055
1.397
0.067
1.702
0.075
1.905
9.34
14
19/27
0.065
1.638
0.069
1.753
0.083
2.108
0.091
2.311
14.4
12
37/28
0.084
2.134
0.089
2.261
0.103
2.616
0.111
2.819
22.3
32
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Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/15 Application and Description These FEP insulated single-core MIL-W-22759/15 wires are used for MIL-Spec and Aerospace.
Construction Details FEP is extruded
Construction
PVDF jacket Silver plated high-strength copper conductor FEP insulation
Conductor: Silver plated high-strength copper alloy Insulation: Extruded FEP Jacket: Clear PVDF Insulating Material Thickness: 11 mil ( 0.30 mm)
Characteristics Temperature Rating: 135째C Voltage Rating: 600 volts SAE AS22759/15 Color Code: MIL-STD-681
Dimensions and Weight AWG Size
Conductor Stranding
Conductor Diam. Min in mm
Conductor Diam. Max in mm
Min O.D.
Max O.D.
in
mm
in
mm
Approx LBS/ MFT
26
19/38
0.018
0.457
0.020
0.508
0.035
0.889
0.039
0.991
1.75
24
19/36
0.023
0.584
0.026
0.660
0.040
1.016
0.044
1.118
2.42
22
19/34
0.029
0.737
0.330
8.382
0.045
1.143
0.051
1.295
3.59
20
19/32
0.037
0.94
0.041
1.041
0.053
1.346
0.059
1.499
5.22
www.caledonian-cables.co.uk
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33
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/16 Application and Description These ETFE insulated single-core MIL-W-22759/16 wires are used for MIL-Spec and Aerospace and other applications requiring light weight, tight diameter tolerances, and enhanced mechanical toughness. ETFE insulation also provides exceptional resistance to radiation and chemicals.
Construction Details ETFE is extruded
Construction Conductor: Tin plated copper Insulation: Extruded ETFE Insulating Material Thickness: 10 mil ( 0.25 mm)
Characteristics Temperature Rating: 150째C Voltage Rating: 600 volts
Tin plated copper conductor
SAE AS22759/16
ETFE insulation
Color Code: MIL-STD-681
Dimensions and Weight Conductor Diam. Min
Conductor Diam. Max in mm 0.024 0.610 0.031 0.787 0.039 0.991 0.049 1.245 0.055 1.397 0.069 1.753 0.089 2.261 0.112 2.845 0.169 4.293 0.212 5.385 0.268 6.807 0.340 8.636 0.380 9.652 0.475 12.065 0.425 10.795
AWG Size
Conductor Stranding
24 22 20 18 16 14 12 10 8 6 4 2 1 2/0 1/0
19/36 19/34 19/32 19/30 19/29 19/27 37/28 37/26 133/29 133/27 133/25 665/30 817/30 1330/30 1045/30
34
www.caledonian-cables.co.uk
in 0.023 0.029 0.037 0.046 0.052 0.065 0.087 0.106 0.158 0.198 0.250 0.320 0.360 0.440 0.395
mm 0.584 0.737 0.940 1.168 1.321 1.651 2.210 2.692 4.013 5.029 6.350 8.128 9.144 11.176 10.033
Min O.D. in 0.043 0.050 0.058 0.069 0.077 0.091 0.111 0.136 0.196 0.247 0.308 0.384 0.426 0.539 0.473
mm 1.092 1.270 1.473 1.753 1.956 2.311 2.819 3.454 4.978 6.274 7.823 9.754 10.820 13.691 12.014
Max O.D. in 0.047 0.054 0.062 0.073 0.081 0.095 0.117 0.142 0.202 0.253 0.316 0.392 0.436 0.553 0.485
www.addison-cables.com
mm 1.194 1.372 1.575 1.854 2.057 2.413 2.972 3.607 5.131 6.426 8.026 9.957 11.074 14.046 12.319
Approx LBS/ MFT 2.4 3.52 5.18 7.65 9.68 14.5 21.8 34.0 61.5 96.9 152.0 231.0 314.0 504.0 391.0
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/17 Application and Description These ETFE insulated single-core MIL-W-22759/17 wires are used for MIL-Spec and Aerospace and other applications requiring light weight, tight diameter tolerances, and enhanced mechanical toughness. ETFE insulation also provides exceptional resistance to radiation and chemicals.
Construction Details ETFE is extruded
Construction
Silver plated high-strength copper conductor ETFE insulation
Conductor: Silver plated high-strength copper alloy Insulation: Extruded ETFE Insulating Material Thickness: 10 mil ( 0.25 mm)
Characteristics Temperature Rating: 150째C Voltage Rating: 600 volts SAE AS22759/17 Color Code: MIL-STD-681
Dimensions and Weight AWG Size
Conductor Stranding
Conductor Diam. Min in mm
Conductor Diam. Max in mm
Min O.D.
Max O.D.
in
mm
in
mm
Approx LBS/ MFT
26
19/38
0.018
0.457
0.020
0.508
0.038
0.965
0.042
1.067
1.67
24
19/36
0.023
0.584
0.026
0.660
0.043
1.092
0.047
1.194
2.32
22
19/34
0.029
0.737
0.033
0.838
0.050
1.270
0.054
1.372
3.40
20
19/32
0.037
0.940
0.041
1.041
0.058
1.473
0.062
1.575
4.96
www.caledonian-cables.co.uk
www.addison-cables.com
35
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/18 Application and Description These ETFE insulated single-core MIL-W-22759/18 wires are used for MIL-Spec and Aerospace and other applications requiring light weight, tight diameter tolerances, and enhanced mechanical toughness. ETFE insulation also provides exceptional resistance to radiation and chemicals.
Construction Details ETFE is extruded
Construction
Silver plated high-strength copper conductor ETFE insulation
Conductor: Tin plated copper Insulation: Extruded Thin Wall ETFE Insulating Material Thickness: 6 mil ( 0.15 mm)
Characteristics Temperature Rating: 150째C Voltage Rating: 600 volts SAE AS22759/18 Color Code: MIL-STD-681
Dimensions and Weight AWG Size
Conductor Stranding
26 24 22 20 18 16 14 12 10
19/38 19/36 19/34 19/32 19/30 19/29 19/27 37/28 37/26
36
Conductor Diam. Min in mm 0.180 4.572 0.023 0.584 0.029 0.737 0.037 0.940 0.046 1.168 0.052 1.321 0.065 1.651 0.087 2.210 0.106 2.692
Conductor Diam. Max in mm 0.020 0.508 0.024 0.610 0.031 0.787 0.039 0.991 0.049 1.245 0.055 1.397 0.069 1.753 0.089 2.261 0.112 2.845
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Min O.D. in 0.030 0.034 0.041 0.049 0.059 0.065 0.079 0.101 0.124
mm 0.762 0.864 1.041 1.245 1.499 1.651 2.007 2.565 3.150
Max O.D. in 0.034 0.038 0.045 0.053 0.063 0.069 0.083 0.105 0.128
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mm 0.864 0.965 1.143 1.346 1.600 1.753 2.108 2.667 3.251
Approx LBS/ MFT 1.45 2.02 3.04 4.60 6.86 8.69 13.30 20.50 31.90
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/19 Application and Description These ETFE insulated single-core MIL-W-22759/19 wires are used for MIL-Spec and Aerospace and other applications requiring light weight, tight diameter tolerances, and enhanced mechanical toughness. ETFE insulation also provides exceptional resistance to radiation and chemicals.
Construction Details ETFE is extruded
Construction
Silver plated high-strength copper conductor PTFE insulation
Conductor: Silver plated high-strength copper alloy Insulation: Extruded Thin Wall ETFE Insulating Material Thickness: 6 mil ( 0.15 mm)
Characteristics Temperature Rating: 150째C Voltage Rating: 600 volts SAE AS22759/19 Color Code: MIL-STD-681
Dimensions and Weight AWG Size
Conductor Stranding
Conductor Diam. Min in
mm
Conductor Diam. Max in mm
Min O.D.
Max O.D.
in
mm
in
mm
Approx LBS/ MFT
26
19/38
0.018
0.445
0.020
0.518
0.030
0.762
0.034
0.864
1.4
24
19/36
0.023
0.572
0.024
0.620
0.034
0.864
0.038
0.965
1.9
22
19/34
0.029
0.724
0.031
0.798
0.041
1.041
0.045
1.143
2.9
20
19/32
0.037
0.927
0.040
1.003
0.049
1.245
0.053
1.346
4.6
www.caledonian-cables.co.uk
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37
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/20 Application and Description These PTFE insulated single-core MIL-W-22759/20 wires are used for MIL-Spec and Aerospace, They are ideal for aerospace and other applications requiring high reliability and break strength, enhanced flex life, and resistance to high temperatures. These wires are especially well-suited in applications where smoke emission, overload stability, and flammability are major concerns.
Construction Details PTFE is extruded
Construction
Silver plated high-strength copper conductor PTFE insulation
Conductor: Silver plated high-strength copper alloy Insulation: Extruded PTFE Insulating Material Thickness: 29 mil ( 0.70 mm)
Characteristics Temperature Rating: 200째C Voltage Rating: 1000 volts SAE AS22759/20 Color Code: MIL-STD-681
Dimensions and Weight AWG Size
Conductor Stranding
Conductor Diam. Min In Mm
Conductor Diam. Max In mm
Min O.D.
Max O.D.
(in)
mm
(in)
mm
Approx LBS/ MFT
28
7/36
0.140
3.556
0.015
0.381
0.041
1.041
0.045
1.143
1.91
26
19/38
0.018
0.445
0.020
0.518
0.046
1.168
0.05
1.270
2.57
24
19/36
0.023
0.572
0.024
0.620
0.051
1.295
0.055
1.397
3.35
22
19/34
0.029
0.724
0.031
0.798
0.058
1.473
0.062
1.575
4.59
20
19/32
0.037
0.927
0.040
1.003
0.066
1.676
0.070
1.778
6.41
38
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Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/21 Application and Description These PTFE insulated single-core MIL-W-22759/21 wires are used for MIL-Spec and Aerospace, They are ideal for aerospace and other applications requiring high reliability and break strength, enhanced flex life, and resistance to high temperatures. These wires work especially well in applications where smoke emission, overload stability and flammability are major concerns.
Construction Details PTFE is extruded
Construction
Nickel plated high-strength copper conductor PTFE insulation
Conductor: Nickel plated high-strength copper alloy Insulation: Extruded PTFE Insulating Material Thickness: 29 mil ( 0.70 mm)
Characteristics Temperature Rating: 260째C Voltage Rating: 1000 volts SAE AS22759/21 Color Code: MIL-STD-681
Dimensions and Weight AWG Size
Conductor Stranding
Conductor Diam.
Min O.D.
Max O.D.
in
mm
in
mm
in
mm
Approx LBS/ MFT
28
7/36
0.015
0.38
0.041
1.041
0.045
1.143
1.93
26
19/38
0.019
0.48
0.046
1.168
0.050
1.270
2.60
24
19/36
0.024
0.61
0.051
1.295
0.055
1.397
3.38
22
19/34
0.030
0.76
0.058
1.473
0.062
1.575
4.61
20
19/32
0.038
0.97
0.066
1.676
0.070
1.778
6.43
www.caledonian-cables.co.uk
www.addison-cables.com
39
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/22 Application and Description These PTFE insulated single-core MIL-W-22759/22 wires are used for MIL-Spec and Aerospace, They are ideal for aerospace and other applications requiring high reliability and break strength, enhanced flex life, and resistance to high temperatures. These wires work especially well in applications where smoke emission, overload stability and flammability are major concerns.
Construction Details PTFE is extruded
Construction
Silver plated high-strength copper conductor PTFE insulation
Conductor: Silver plated high-strength copper alloy Insulation: Extruded PTFE Insulating Material Thickness: 19 mil ( 0.50 mm)
Characteristics Temperature Rating: 200째C Voltage Rating: 600 volts SAE AS22759/22 Color Code: MIL-STD-681
Dimensions and Weight AWG Size
Conductor Stranding
Conductor Diam. Max in mm
Conductor Diam. Min in
mm
Min O.D.
Max O.D.
in
mm
in
mm
Approx LBS/ MFT
28
7/36
0.014
0.356
0.015
0.381
0.031
0.787
0.035
0.889
1.32
26
19/38
0.018
0.445
0.020
0.518
0.036
0.914
0.040
1.016
1.91
24
19/36
0.023
0.572
0.244
6.198
0.041
1.041
0.045
1.143
2.61
22
19/34
0.029
0.724
0.031
0.798
0.047
1.194
0.051
1.295
3.68
20
19/32
0.037
0.927
0.040
1.003
0.056
1.422
0.060
1.524
5.38
40
www.caledonian-cables.co.uk
www.addison-cables.com
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/23 Application and Description These PTFE insulated single-core MIL-W-22759/23 wires are used for MIL-Spec and Aerospace, They are ideal for aerospace and other applications requiring high reliability and break strength, enhanced flex life, and resistance to high temperatures. These wires work especially well in applications where smoke emission, overload stability and flammability are major concerns.
Construction Details PTFE is extruded
Construction
Nickel plated high-strength copper conductor PTFE insulation
Conductor: Nickel plated high-strength copper alloy Insulation: Extruded PTFE Insulating Material Thickness: 33 mil ( 0.8 mm) to 58 mil ( 1.5mm)
Characteristics Temperature Rating: 260째C Voltage Rating: 600 volts SAE AS22759/23 Color Code: MIL-STD-681
Dimensions and Weight AWG Size
Conductor Stranding
Conductor Diam. Min in mm
Conductor Diam. Max in mm
Min O.D.
Max O.D.
in
mm
in
mm
Approx LBS/ MFT
28
7/36
0.014
0.356
0.016
0.406
0.031
0.787
0.035
0.889
1.34
26
19/38
0.018
0.445
0.0204
0.518
0.036
0.914
0.040
1.016
1.92
24
19/36
0.023
0.572
0.0254
0.645
0.041
1.041
0.045
1.143
2.63
22
19/34
0.029
0.724
0.0314
0.798
0.047
1.194
0.051
1.295
3.73
20
19/32
0.037
0.927
0.0404
1.026
0.056
1.422
0.060
1.524
5.44
www.caledonian-cables.co.uk
www.addison-cables.com
41
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/28 Application and Description These PTFE insulated single-core MIL-W-22759/28 wires are used for MIL-Spec and Aerospace, They are ideal for aerospace and other applications requiring high reliability and break strength, enhanced flex life, and resistance to high temperatures. These wires work especially well in applications where smoke emission, overload stability and flammability are major concerns.
Construction Details PTFE is extruded
Construction Polyimide coating jacket Nickel plated high-strength copper conductor PTFE insulation
Conductor: Silver plated copper Insulation: Extruded PTFE Insulating Material Thickness: 10 mil ( 0.25 mm) Jacket: Polyimide coating
Characteristics Temperature Rating: -55째C+200째C Voltage rating: 600 volts SAE AS22759/23 Color Code: MIL-STD-681
Dimensions and Weight AWG Size
Conductor Stranding
Conductor Diam. Min in mm
Conductor Diam. Max in mm
Min O.D.
Max O.D.
in
mm
in
mm
Approx LBS/ MFT
28
7/36
0.014
0.356
0.015
0.381
0.032
0.813
0.036
0.914
1.35
26
19/38
0.018
0.457
0.02
0.508
0.037
0.940
0.041
1.041
1.92
24
19/36
0.023
0.572
0.025
0.635
0.042
1.067
0.046
1.168
2.61
42
www.caledonian-cables.co.uk
www.addison-cables.com
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables AWG Size
Conductor Stranding
Conductor Diam. Min in mm
Conductor Diam. Max in mm
Min O.D.
Max O.D.
in
mm
in
mm
Approx LBS/ MFT
22
19/34
0.029
0.724
0.030
0.772
0.048
1.219
0.052
1.321
3.66
20
19/32
0.037
0.927
0.038
0.975
0.057
1.448
0.061
1.549
5.42
18
19/30
0.046
1.156
0.048
1.229
0.067
1.702
0.071
1.803
8.05
16
19/29
0.052
1.308
0.054
1.382
0.073
1.854
0.079
2.007
9.88
14
19/27
0.065
1.638
0.068
1.737
0.088
2.235
0.094
2.388
14.90
12
19/25
0.084
2.121
0.087
2.220
0.108
2.743
0.114
2.896
23.00
10
37/26
0.106
2.692
0.110
2.794
0.137
3.480
0.143
3.632
35.20
8
133/29
0.158
4.013
0.166
4.216
0.194
4.928
0.200
5.080
62.50
www.caledonian-cables.co.uk
www.addison-cables.com
43
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/29 Application and Description These PTFE insulation with a polyimide hard single-core MIL-W-22759/29 wires are used for MIL-Spec and Aerospace, These wires are designed for aerospace and other applications requiring excellent thermal stability, tight dimensional tolerances, and high reliability. These wires are especially well-suited in applications where smoke emission, overload stability, and flammability are major concerns.
Construction Details PTFE is extruded
Construction Conductor: Nickel plated copper Insulation: Extruded PTFE Insulating Material Thickness: 10 mil ( 0.25 mm) Jacket: Polyimide coating
Characteristics Temperature Rating: 260째C
Polyimide coating jacket
Voltage Rating: 600 volts
Nickel plated copper conductor
SAE AS22759/29
PTFE insulation
Color Code: MIL-STD-681
Dimensions and Weight AWG Size
Conductor Stranding
Conductor Diam. Min in
mm
Conductor Diam. Max in mm
Min O.D.
Max O.D.
in
mm
in
mm
Approx LBS/ MFT
28
7/36
0.014
0.356
0.016
0.406
0.032
0.813
0.036
0.914
1.37
26
19/38
0.016
0.406
0.022
0.559
0.037
0.940
0.041
1.041
1.99
24
19/36
0.023
0.584
0.024
0.610
0.042
1.067
0.046
1.168
2.73
22
19/34
0.029
0.737
0.031
0.787
0.048
1.219
0.052
1.321
3.77
20
19/32
0.037
0.94
0.039
0.991
0.057
1.448
0.061
1.549
5.55
18
19/30
0.046
1.168
0.049
1.245
0.067
1.702
0.071
1.803
8.15
16
19/29
0.052
1.321
0.053
1.346
0.073
1.854
0.079
2.007
10.10
14
19/27
0.065
1.651
0.069
1.753
0.088
2.235
0.094
2.388
15.30
12
19/25
0.087
2.210
0.086
2.184
0.108
2.743
0.114
2.896
23.60
10
37/26
0.106
2.692
0.112
2.845
0.137
3.480
0.143
3.632
36.10
8
133/29
0.158
4.013
0.169
4.293
0.198
5.029
0.204
5.182
64.80
44
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www.addison-cables.com
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/30 Application and Description These PTFE insulation with a polyimide hard single-core MIL-W-22759/30 wires are used for MIL-Spec and Aerospace, These wires are designed for aerospace and other applications requiring excellent thermal stability, tight dimensional tolerances, and high reliability. These wires are especially well-suited in applications where smoke emission, overload stability, and flammability are major concerns.
Construction Details PTFE is extruded
Construction Polyimide coating jacket Silver-plated high-strength copper conductor PTFE insulation
Conductor: Silver-plated high-strength copper alloy Insulation: Extruded PTFE Insulating Material Thickness: 10 mil ( 0.25 mm) Jacket: Polyimide coating
Characteristics Temperature Rating: 200°C Voltage Rating: 600 volts SAE AS22759/30 Color Code: MIL-STD-681
Dimensions and Weight AWG Conductor Size Stranding 28 26 24 22 20
7/36 19/38 19/36 19/34 19/32
Conductor Diam. Min in mm 0.014 0.356 0.018 0.445 0.023 0.572 0.029 0.724 0.037 0.927
Conductor Diam. Max in mm 0.015 0.381 0.020 0.518 0.024 0.620 0.031 0.798 0.039 1.003
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Min O.D. in 0.032 0.037 0.042 0.048 0.057
mm 0.813 0.940 1.067 1.219 1.448
Max O.D. in 0.036 0.041 0.046 0.052 0.061
mm 0.914 1.041 1.168 1.321 1.549
www.addison-cables.com
Approx LBS/MFT 1.35 1.93 2.63 3.68 5.45
45
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/31 Application and Description: These PTFE insulation with a polyimide hard single-core MIL-W-22759/31 wires are used for MIL-Spec and Aerospace, These wires are designed for aerospace and other applications requiring excellent thermal stability, tight dimensional tolerances, and high reliability. These wires are especially well-suited in applications where smoke emission, overload stability, and flammability are major concerns.
Construction Details PTFE is extruded
Construction Polyimide coating jacket Nickel plated high-strength copper conductor PTFE insulation
Conductor: Nickel plated high-strength copper alloy Insulation: Extruded PTFE Insulating Material Thickness: 10 mil ( 0.25 mm) Jacket: Polyimide coating
Characteristics Temperature Rating: 260°C  Voltage Rating: 600 volts SAE AS22759/31 Color Code: MIL-STD-681
Dimensions and Weight AWG Size
Conductor Stranding
Conductor Diam. Min in mm
Conductor Diam. Max
Min O.D.
Max O.D.
in
mm
in
mm
in
mm
Approx LBS/ MFT
28
7/36
0.014
0.356
0.016
0.406
0.032
0.813
0.036
0.914
1.37
26
19/38
0.018
0.445
0.020
0.518
0.037
0.940
0.041
1.041
1.99
24
19/36
0.023
0.572
0.025
0.645
0.042
1.067
0.046
1.168
2.73
22
19/34
0.029
0.724
0.031
0.798
0.048
1.219
0.052
1.321
3.77
20
19/32
0.037
0.927
0.040
1.026
0.057
1.448
0.061
1.549
5.55
46
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www.addison-cables.com
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/32 Application and Description These XL-ETFE insulation single-core MIL-W-22759/32 wires are used for MIL-Spec and Aerospace, These cable is a light weight, high temperature airframe and avionics wire which utilizes an insulation of cross-linked, modified ethylene tetrafluoroethylene copolymer (ETFE). ETFE insulation resists high PH cleaning fluids, fuels, lubricants and many other chemicals.
Construction Details Single layer over conductor
Construction Conductor: Tinned copper Insulation: Fluoropolymer Cross-linked Modified ETFE Single (XL-ETFE) Insulating Material Thickness: 6 mil ( 0.15 mm)
Characteristics Temperature Rating: 150°C Voltage Rating: 600 volts MIL-Spec WireÂ
Tin plated copper conductor
SAE AS22759/32
XL-ETFE insulation
Color Code: 10 basic colors
Dimensions and Weight AWG Size
Conductor Stranding
Conductor Diam. Min in mm
Conductor Diam. Max in mm
Min O.D.
Max O.D.
in
mm
in
mm
Approx LBS/ MFT
30
7/38
0.011
0.279
0.013
0.330
0.022
0.559
0.026
0.660
1
28
7/36
0.014
0.356
0.016
0.406
0.025
0.635
0.029
0.737
1
26
19/38
0.180
4.572
0.020
0.508
0.032
0.813
0.034
0.864
2
24
19/36
0.023
0.584
0.024
0.610
0.035
0.889
0.039
0.991
2
22
19/34
0.029
0.737
0.031
0.787
0.041
1.041
0.045
1.143
3
20
19/32
0.037
0.940
0.039
0.991
0.048
1.219
0.052
1.321
4
18
19/30
0.046
1.168
0.049
1.245
0.058
1.473
0.062
1.575
7
16
19/29
0.052
1.321
0.055
1.397
0.066
1.676
0.070
1.778
8
14
19/27
0.065
1.651
0.069
1.753
0.052
1.321
0.088
2.235
13
12
19/25
0.087
2.21
0.089
2.261
0.100
2.540
0.106
2.692
20
www.caledonian-cables.co.uk
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47
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/33 Application and Description These XL-ETFE insulation single-core MIL-W-22759/33 wires are used for MIL-Spec and Aerospace, These cable is a light weight, high temperature airframe and avionics wire which utilizes an insulation of cross-linked, modified ethylene tetrafluoroethylene copolymer (ETFE). ETFE insulation resists high PH cleaning fluids, fuels, lubricants and many other chemicals. MIL-W-22759/33 wires are mechanically tough, flame retardant and weight saving.
Construction Details Single layer over conductor
Construction Conductor: Silver coated high strength copper alloy Insulation: Fluoropolymer Cross-linked Modified ETFE Single (XL-ETFE) Insulating Material Thickness: 6 mil ( 0.15 mm)
Characteristics Temperature Rating: 200°C Voltage Rating: 600 volts MIL-Spec WireÂ
Silver plated high strength copper conductor
SAE AS22759/33
XL-ETFE insulation
Color Code: 10 basic colors
Dimensions and Weight AWG Size
Conductor Stranding
Conductor Diam. Min
Conductor Diam. Max
Min O.D.
Max O.D.
in
mm
in
mm
in
mm
in
mm
Approx LBS/ MFT
30
7/38
0.011
0.279
0.012
0.305
0.022
0.559
0.026
0.66
0.66
28
7/36
0.014
0.356
0.016
0.406
0.025
0.635
0.029
0.737
0.91
26
19/38
0.018
0.457
0.020
0.508
0.03
0.762
0.034
0.864
1.40
24
19/36
0.023
0.584
0.026
0.660
0.035
0.889
0.039
0.991
2.00
22
19/34
0.029
0.737
0.033
0.838
0.041
1.041
0.045
1.143
2.90
20
19/32
0.037
0.94
0.041
1.041
0.048
1.219
0.052
1.321
4.40
48
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Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/34 Application and Description These ETFE insulation single-core MIL-W-22759/34 wires are used for MIL-Spec and Aerospace, these cable is a normal weight, high temperature airframe and avionics wire which utilizes a dual layer insulation of cross-linked, modified ethylene tetrafluoroethylene copolymer (ETFE). The layers have contrasting colors to provide a visual indication of possible abrasion or other mechanical damage due to physical abuse during service or installation. ETFE insulation resists high PH cleaning fluids, fuels, lubricants and many other chemicals, MIL-W-22759/34 wires are mechanically tough, flame retardant and weight saving.
Construction Details Dual layers over conductor
Construction Treated aromatic polyamide braid XL-ETFE insulation Silver plated high strength copper conductor XL-ETFE insulation
Conductor: Tinned copper Insulation: Fluoropolymer Cross-linked Modified ETFE Dual Insulating Material Thickness: 10 mil ( 0.25 mm) Jacket: XL-ETFE Braid: Treated aromatic polyamide for size 2 and larger only
Characteristics Temperature Rating: 150°C Voltage Rating: 600 volts MIL-Spec Wire SAE AS22759/34 Color Code: 10 basic colors
www.caledonian-cables.co.uk
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49
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables Dimensions and Weight AWG Size
Conductor Stranding
Conductor Diam. Min in mm
Conductor Diam. Max in mm
Min O.D.
Max O.D.
in
mm
in
mm
Approx LBS/ MFT
24
19/36
0.023
0.584
0.025
0.635
0.043
1.092
0.047
1.194
2.3
22
19/34
0.029
0.737
0.031
0.787
0.048
1.219
0.052
1.321
3.2
20
19/32
0.037
0.940
0.039
0.991
0.056
1.422
0.060
1.524
4.7
18
19/30
0.046
1.168
0.049
1.245
0.067
1.702
0.073
1.854
7.2
16
19/29
0.052
1.321
0.055
1.397
0.074
1.880
0.080
2.032
9.0
14
19/27
0.065
1.651
0.069
1.753
0.091
2.311
0.097
2.464
13.8
12
37/28
0.084
2.134
0.089
2.261
0.108
2.743
0.114
2.896
20.5
10
37/26
0.106
2.692
0.113
2.870
0.13
3.302
0.138
3.505
32.4
8
133/29
0.158
4.013
0.173
4.394
0.187
4.750
0.203
5.156
60.3
6
133/27
0.198
5.029
0.217
5.512
0.231
5.867
0.251
6.375
94.5
4
133/25
0.250
6.350
0.274
6.960
0.300
7.620
0.320
8.128
150.0
2
665/30
0.320
8.128
0.340
8.636
0.390
9.906
0.428
10.871
239.0
1
817/30
0.360
9.144
0.380
9.652
0.429
10.897
0.461
11.709
290.0
1/0
1045/30
0.395
10.033
0.425
10.795
0.469
11.913
0.501
12.725
377.0
2/0
1330/30
0.440
11.176
0.475
12.065
0.529
13.437
0.561
14.249
487.0
50
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Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/35 Application and Description These ETFE insulation single-core MIL-W-22759/35 wires are used for MIL-Spec and Aerospace, these cable is a normal weight, high temperature airframe and avionics wire which utilizes a dual layer insulation of cross-linked, modified ethylene tetrafluoroethylene copolymer (ETFE). The layers have contrasting colors to provide a visual indication of possible abrasion or other mechanical damage due to physical abuse during service or installation. ETFE insulation resists high PH cleaning fluids, fuels, lubricants and many other chemicals, MIL-W-22759/34 wires are mechanically tough, flame retardant and weight saving.
Construction Details Dual layers over conductor
Construction Conductor: Silver coated high strength copper alloy Insulation: Fluoropolymer Cross-linked Modified ETFE Dual Insulating Material Thickness: 10 mil ( 0.25 mm) Jacket: Cross-linked ETFE
Characteristics Temperature Rating: 200°C
XL-ETFE insulation
Voltage Rating: 600 volts
Silver plated high strength copper conductor
MIL-Spec Wire
XL-ETFE insulation
SAE AS22759 Color Code: 10 basic colors
Dimensions and Weight AWG Size
Conductor Stranding
Conductor Diam. Min in
mm
Conductor Diam. Max in mm
Min O.D.
Max O.D.
in
mm
in
mm
Approx LBS/ MFT
26
19/38
0.018
0.445
0.020
0.518
0.038
0.965
0.042
1.067
1.7
24
19/36
0.023
0.572
0.024
0.620
0.043
1.092
0.047
1.194
2.3
22
19/34
0.029
0.724
0.031
0.798
0.048
1.219
0.052
1.321
3.3
20
19/32
0.037
0.927
0.040
1.003
0.056
1.422
0.06
1.524
4.8
www.caledonian-cables.co.uk
www.addison-cables.com
51
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/41 Application and Description These ETFE insulation single-core MIL-W-22759/41 wires are used for MIL-Spec and Aerospace, These normal weight, high temperature airframe and avionics wires have contrasting colored insulation layers which provide a visual indication of possible abrasion or other mechanical damage due to physical abuse during service or installation. The insulation resists high PH cleaning fluids, lubricating oils, fuel and many other chemicals , MIL-W-22759/41 wires are mechanically tough, flame retardant and weight saving.
Construction Details Dual layers over conductor
Construction Treated aromatic polyamide braid XL-ETFE insulation Nickel plated copper conductor XL-ETFE insulation
Conductor: Nickel plated copper Insulation: Cross-linked ETFE Insulating Material Thickness: 10 mil ( 0.25 mm) Jacket: Cross-linked ETFE Braid: Treated aromatic polyamide for size 2 and larger only
Characteristics Temperature Rating: 200°C Voltage Rating: 600 volts MIL-Spec Wire SAE AS22759/41 Color Code: MIL-STD-681
52
www.caledonian-cables.co.uk
www.addison-cables.com
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables Dimensions and Weight AWG Size
Conductor Stranding
Conductor Diam. Min in mm
Conductor Diam. Max
Min O.D.
Max O.D.
in
mm
in
mm
in
mm
Approx LBS/ MFT
26
19/38
0.018
0.457
0.020
0.508
0.038
0.965
0.042
1.067
1.7
24
19/36
0.023
0.584
0.025
0.635
0.043
1.092
0.047
1.194
2.3
22
19/34
0.029
0.737
0.031
0.787
0.048
1.219
0.052
1.321
3.2
20
19/32
0.037
0.940
0.039
0.991
0.056
1.422
0.06
1.524
4.7
18
19/30
0.046
1.168
0.049
1.245
0.067
1.702
0.073
1.854
7.2
16
19/29
0.052
1.321
0.053
1.346
0.074
1.880
0.080
2.032
9.0
14
19/27
0.065
1.651
0.069
1.753
0.091
2.311
0.097
2.464
13.8
12
37/28
0.084
2.134
0.089
2.261
0.108
2.743
0.114
2.896
20.5
10
37/26
0.106
2.692
0.112
2.845
0.130
3.302
0.138
3.505
32.4
8
133/29
0.158
4.013
0.169
4.293
0.187
4.750
0.203
5.156
60.3
6
133/27
0.198
5.029
0.213
5.41
0.231
5.867
0.251
6.375
94.5
4
133/25
0.250
6.350
0.268
6.807
0.300
7.620
0.320
8.128
150.0
2
665/30
0.320
8.128
0.340
8.636
0.390
9.906
0.428
10.871
239.0
1
817/30
0.360
9.144
0.380
9.652
0.429
10.897
0.461
11.709
290.0
1/0
1045/30
0.395
10.033
0.425
10.795
0.469
11.913
0.501
12.725
377.0
2/0
1330/30
0.440
11.176
0.475
12.065
0.529
13.437
0.561
14.249
518.0
www.caledonian-cables.co.uk
www.addison-cables.com
53
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/42 Application and Description These XL-ETFE insulation single-core MIL-W-22759/42 wires are used for MIL-Spec and Aerospace, These normal weight, high temperature airframe and avionics wires have contrasting colored insulation layers which provide a visual indication of possible abrasion or other mechanical damage due to physical abuse during service or installation. The insulation resists high PH cleaning fluids, lubricating oils, fuel and many other chemicals , MIL-W-22759/42 wires are mechanically tough, flame retardant and weight saving.
Construction Details Dual layers over conductor
Construction Conductor: Nickel coated high strength copper alloy Insulation: XL-ETFE Insulating Material Thickness: 10 mil ( 0.25 mm) Jacket: XL-ETFE
Characteristics Temperature Rating: 200°C Voltage Rating: 600 volts
XL-ETFE insulation
MIL-Spec WireÂ
Nickel coated high strength copper conductor
SAE AS22759/42
XL-ETFE insulation
Color Code: MIL-STD-681
Dimensions and Weight AWG Size
Conductor Stranding
Conductor Diam. Min in mm
Conductor Diam. Max in mm
Min O.D.
Max O.D.
in
mm
in
mm
Approx LBS/ MFT
26
19/38
0.018
0.457
0.020
0.508
0.038
0.965
0.042
1.067
1.7
24
19/36
0.023
0.584
0.026
0.660
0.043
1.092
0.047
1.194
2.3
22
19/34
0.029
0.737
0.033
0.838
0.048
1.219
0.052
1.321
3.3
20
19/32
0.037
0.94
0.039
0.991
0.056
1.422
0.060
1.524
4.8
54
www.caledonian-cables.co.uk
www.addison-cables.com
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/43 Application and Description These XL-ETFE insulation single-core MIL-W-22759/43 wires are used for MIL-Spec and Aerospace, These normal weight, high temperature airframe and avionics wires have contrasting colored insulation layers which provide a visual indication of possible abrasion or other mechanical damage due to physical abuse during service or installation. The insulation resists high PH cleaning fluids, lubricating oils, fuel and many other chemicals , MIL-W-22759/43 wires are mechanically tough, flame retardant and weight saving.
Construction Details Dual layers over conductor
Construction Treated aromatic polyamide braid XL-ETFE insulation Silver plated copper conductor XL-ETFE insulation
Conductor: Silver plated copper Insulation: Fluoropolymer Cross-linked Modified ETFE Dual Insulating Material Thickness: 10 mil ( 0.25 mm) Jacket: XL-ETFE Braid: Treated aromatic polyamide for size 2 and larger only
Characteristics Temperature Rating: 200°C Voltage Rating: 600 volts MIL-Spec Wire SAE AS22759/43 Color Code: MIL-STD-681
www.caledonian-cables.co.uk
www.addison-cables.com
55
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables Dimensions and Weight AWG Size
Conductor Stranding
Conductor Diam. Min in mm
Conductor Diam. Max in mm
Min O.D.
Max O.D.
in
mm
in
mm
Approx LBS/ MFT
28
7/36
0.014
0.356
0.015
0.381
0.025
0.635
0.029
0.737
0.9
26
19/38
0.018
0.457
0.019
0.483
0.038
0.965
0.042
1.067
1.7
24
19/36
0.023
0.584
0.025
0.635
0.043
1.092
0.047
1.194
2.3
22
19/34
0.029
0.737
0.031
0.787
0.048
1.219
0.052
1.321
3.2
20
19/32
0.037
0.940
0.039
0.991
0.056
1.422
0.06
1.524
4.7
18
19/30
0.046
1.168
0.049
1.245
0.067
1.702
0.073
1.854
7.2
16
19/29
0.052
1.321
0.055
1.397
0.074
1.880
0.080
2.032
9.0
14
19/27
0.065
1.651
0.069
1.753
0.091
2.311
0.097
2.464
13.8
12
37/28
0.084
2.134
0.089
2.261
0.108
2.743
0.114
2.896
20.5
10
37/26
0.106
2.692
0.113
2.870
0.130
3.302
0.138
3.505
32.4
8
133/29
0.158
4.013
0.173
4.394
0.187
4.750
0.203
5.156
61.9
6
133/27
0.198
5.029
0.217
5.512
0.231
5.867
0.251
6.375
94.5
4
133/25
0.250
6.350
0.274
6.960
0.300
7.620
0.32
8.128
158.0
2
665/30
0.320
8.128
0.340
8.636
0.390
9.906
0.428
10.871
239.0
1
817/30
0.360
9.144
0.380
9.652
0.429
10.897
0.461
11.709
305.0
1/0
1045/30
0.395
10.033
0.425
10.795
0.469
11.913
0.501
12.725
385.0
2/0
1330/30
0.440
11.176
0.475
12.065
0.529
13.437
0.561
14.249
487.0
56
www.caledonian-cables.co.uk
www.addison-cables.com
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/44 Application and Description These XL-ETFE insulation single-core MIL-W-22759/44 wires are used for MIL-Spec and Aerospace, ETFE insulation resists high PH cleaning fluids, fuels, lubricants and many other chemicals, MIL-W-22759/44 wires are mechanically tough, flame retardant and weight saving.
Construction Details Single layer over conductor
Construction Conductor: Soft, annealed silver plated copper Insulation: Fluoropolymer Cross-linked Modified ETFE Single Insulating Material Thickness: 6 mil ( 0.15 mm)
Characteristics Temperature Rating: 200°C Voltage Rating: 600 volts MIL-Spec WireÂ
Silver plated copper conductor
SAE AS22759/44
XL-ETFE insulation
Color Code: MIL-STD-681
Dimensions and Weight AWG Size
Conductor Stranding
Min O.D.
Approx LBS/ MFT
Max O.D.
in
mm
in
mm
28
7/36
0.0250
0.635
0.029
0.737
0.9
26
19/38
0.030
0.762
0.034
0.864
1.4
24
19/36
0.035
0.889
0.039
0.991
2.0
22
19/34
0.041
1.041
0.045
1.143
2.8
20
19/32
0.048
1.219
0.052
1.321
4.3
18
19/30
0.058
1.473
0.062
1.575
6.5
16
19/29
0.066
1.676
0.070
1.778
8.3
14
19/27
0.082
2.083
0.088
2.235
13.0
12
37/28
0.100
2.540
0.106
2.692
19.7
www.caledonian-cables.co.uk
www.addison-cables.com
57
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/45 Application and Description These XL-ETFE insulation single-core MIL-W-22759/45 wires are used for MIL-Spec and Aerospace, ETFE insulation resists high PH cleaning fluids, fuels, lubricants and many other chemicals, MIL-W-22759/45 wires are mechanically tough, flame retardant and weight saving.
Construction Details Single layer over conductor
Construction Conductor: Nickel coated copper Insulation: XL-ETFE Single Layer Insulating Material Thickness: 6 mil ( 0.15 mm)
Characteristics Temperature Rating: 200°C Voltage Rating: 600 volts MIL-Spec WireÂ
Nickel coated copper conductor
SAE AS22759/45
XL-ETFE insulation
Color Code: MIL-STD-681
Dimensions and Weight AWG Size
Conductor Stranding
Conductor Diam. Min in mm
Conductor Diam. Max in mm
Min O.D.
Max O.D.
in
mm
in
mm
Approx LBS/ MFT
28
7/36
0.014
0.356
0.016
0.406
0.025
0.635
0.029
0.737
0.9
26
19/38
0.018
0.457
0.022
0.559
0.030
0.762
0.034
0.864
1.4
24
19/36
0.023
0.584
0.024
0.610
0.035
0.889
0.039
0.991
2.0
22
19/34
0.029
0.737
0.031
0.787
0.041
1.041
0.045
1.143
2.8
20
19/32
0.037
0.940
0.039
0.991
0.048
1.219
0.052
1.321
4.3
18
19/30
0.046
1.168
0.049
1.245
0.058
1.473
0.062
1.575
6.5
16
19/29
0.052
1.321
0.053
1.346
0.066
1.676
0.070
1.778
8.3
14
19/27
0.065
1.651
0.069
1.753
0.082
2.083
0.088
2.235
13.0
12
37/28
0.084
2.134
0.089
2.261
0.100
2.540
0.106
2.692
19.7
58
www.caledonian-cables.co.uk
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Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/46 Application and Description These XL-ETFE insulation single-core MIL-W-22759/46 wires are used for MIL-Spec and Aerospace, ETFE insulation resists high PH cleaning fluids, fuels, lubricants and many other chemicals, MIL-W-22759/46 wires are mechanically tough, flame retardant and weight saving.
Construction Details Single layer over conductor
Construction Conductor: Nickel plated high strength Copper Insulation: XL-ETFE Single Layer Insulating Material Thickness: 6 mil ( 0.15 mm)
Characteristics Temperature Rating: 200°C Voltage Rating: 600 volts
Nickel plated high strength copper conductor
MIL-Spec WireÂ
XL-ETFE insulation
SAE AS22759/46 Color Code: MIL-STD-681
Dimensions and Weight AWG Size
Conductor Stranding
Conductor Diam. Min
Conductor Diam. Max
Min O.D.
Max O.D.
in
mm
in
mm
in
mm
in
mm
Approx LBS/ MFT
28
7/36
0.014
0.356
0.016
0.406
0.025
0.635
0.029
0.737
0.9
26
19/38
0.018
0.457
0.020
0.508
0.030
0.762
0.034
0.864
1.4
24
19/36
0.023
0.584
0.026
0.660
0.035
0.889
0.039
0.991
2.0
22
19/34
0.029
0.737
0.033
0.838
0.041
1.041
0.045
1.143
2.9
20
19/32
0.037
0.940
0.039
0.991
0.048
1.219
0.052
1.321
4.4
www.caledonian-cables.co.uk
www.addison-cables.com
59
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/80 Application and Description These PTFE tape insulation single-core MIL-W-22759/80 wires are used for MIL-Spec and Aerospace, these cables are light-weight, high-performance aerospace hook up wires with a dual-layer insulation of PTFE/polyimide/PTFE tape, covered with PTFE tape. These wires are designed for aerospace and other applications which require excellent thermal stability, light weight and high break strength.
Construction Details A PTFE/K/PTFE layer construction
Construction Conductor: Tin plated copper Insulation: Light Weight Fluoropolymer/Polyimide Tape Insulating Material Thickness: 13 mil ( 0.30 mm)
Characteristics Temperature Rating: 150°C Voltage Rating: 600 volts MIL-Spec WireÂ
Tin plate copper conductor
SAE AS22759/80
Fluoropolymer/polyimide tapes
Color Code: MIL-STD-681
Dimensions and Weight AWG Size
Conductor Stranding
Conductor Diam. Min
Conductor Diam. Max
Min O.D.
Max O.D.
in
mm
in
mm
in
mm
in
mm
Approx LBS/ MFT
26
19/38
0.018
0.445
0.020
0.518
0.03
0.762
0.034
0.864
1.43
24
19/36
0.023
0.572
0.024
0.620
0.034
0.864
0.038
0.965
1.93
22
19/34
0.029
0.724
0.031
0.798
0.04
1.016
0.043
1.092
2.85
20
19/32
0.037
0.927
0.039
1.001
0.048
1.219
0.051
1.295
4.38
18
19/30
0.046
1.156
0.049
1.255
0.056
1.422
0.060
1.524
6.60
16
19/29
0.052
1.308
0.055
1.407
0.063
1.600
0.067
1.702
8.30
14
19/27
0.065
1.638
0.069
1.763
0.076
1.930
0.080
2.032
12.60
12
37/28
0.084
2.121
0.089
2.271
0.096
2.438
0.100
2.540
19.60
10
37/26
0.106
2.692
0.112
2.845
0.119
3.023
0.123
3.124
30.60
60
www.caledonian-cables.co.uk
www.addison-cables.com
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/81 Application and Description These PTFE tape insulation single-core MIL-W-22759/81 wires are used for MIL-Spec and Aerospace, these cables are light-weight, high-performance aerospace hook up wires with a dual-layer insulation of PTFE/polyimide/PTFE tape, covered with PTFE tape. These wires are designed for aerospace and other applications which require excellent thermal stability, light weight and high break strength.
Construction Details A PTFE/K/PTFE layer construction
Construction
Silver plated high strength copper conductor Fluoropolymer/polyimide tapes
Conductor: Silver plated high strength copper alloy Insulation: Light Weight Fluoropolymer/Polyimide Tape Insulating Material Thickness: 13 mil ( 0.30 mm)
Characteristics Temperature Rating: 200°C Voltage Rating: 600 volts MIL-Spec Wire SAE AS22759/81 Color Code: MIL-STD-681
Dimensions and Weight AWG Size 26 24 22 20
Conductor Stranding 19/38 19/36 19/34 19/32
Conductor Diam. Min in mm 0.018 0.445 0.023 0.572 0.029 0.724 0.037 0.927
Conductor Diam. Max in 0.020 0.024 0.031 0.040
mm 0.518 0.620 0.798 1.003
www.caledonian-cables.co.uk
Min O.D. in 0.030 0.034 0.040 0.048
mm 0.762 0.864 1.016 1.219
Max O.D. in 0.034 0.038 0.043 0.051
mm 0.864 0.965 1.092 1.295
www.addison-cables.com
Approx LBS/ MFT 1.43 1.93 2.85 4.38
61
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/82 Application and Description These PTFE tape insulation single-core MIL-W-22759/82 wires are used for MIL-Spec and Aerospace, these cables are light-weight, high-performance aerospace hook up wires with a dual-layer insulation of PTFE/polyimide/PTFE tape, covered with PTFE tape. These wires are designed for aerospace and other applications which require excellent thermal stability, light weight and high break strength.
Construction Details A PTFE/K/PTFE layer construction
Construction
Nickel plated high strength copper conductor Fluoropolymer/polyimide tapes
Conductor: Nickel plated high strength copper alloy Insulation: Light Weight Fluoropolymer/Polyimide Tape Insulating Material Thickness: 13 mil ( 0.30 mm)
Characteristics Temperature Rating: 260°C Voltage Rating: 600 volts MIL-Spec Wire SAE AS22759/82 Color Code: MIL-STD-681
Dimensions and Weight AWG Size 26 24 22 20
62
Conductor Stranding 19/38 19/36 19/34 19/32
Conductor Diam. Min in 0.018 0.023 0.029 0.037
mm 0.445 0.572 0.724 0.927
www.caledonian-cables.co.uk
Conductor Diam. Max in mm 0.020 0.518 0.025 0.645 0.031 0.798 0.040 1.026
Min O.D. in 0.030 0.034 0.040 0.048
mm 0.762 0.864 1.016 1.219
Max O.D. in 0.034 0.038 0.043 0.051
www.addison-cables.com
mm 0.864 0.965 1.092 1.295
Approx LBS/ MFT 1.43 1.93 2.85 4.38
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/83 Application and Description These PTFE tape insulation single-core MIL-W-22759/83 wires are used for MIL-Spec and Aerospace, these cables are large size, high-performance aerospace hook up wires with a four-layer insulation of PTFE tape and PTFE/polyimide/PTFE tape, with an outer layer of polyamide braid for superior abrasion resistance. These wires are designed for aerospace and other applications which require excellent thermal stability and abrasion resistance.
Construction Details A PTFE layer with an intermediate K layer followed by two top PTFE layers Over these layers is a braid of an Aramid.
Construction Conductor: Silver plated copper Insulation: Fluoropolymer/Polyimide Tape Braid: Aramid (option) Insulating Material Thickness: Size 2 to 1 - 40 mil ( 1.0 mm) Size 1/0 to 4/0 - 50 mil ( 1.3 mm)
Characteristics Temperature Rating: 200°C
Aramid(option)
Voltage Rating: 600 volts
Nickel plated high strength copper conductor
MIL-Spec WireÂ
Fluoropolymer/polyimide tapes
SAE AS22759/83 Color Code: MIL-STD-681
Dimensions and Weight AWG Size
Conductor Stranding
Conductor Diam. Min In Mm
Conductor Diam. Max In mm
Min O.D.
Max O.D.
(in)
mm
(in)
mm
Approx LBS/ MFT
2
665/30
0.320
8.128
0.340
8.636
0.360
9.144
0.380
9.652
227
1
817/30
0.366
9.296
0.380
9.652
0.400
10.160
0.420
10.668
295
1/0
1045/30
0.395
10.033
0.425
10.795
0.442
11.227
0.462
11.735
351
2/0
1330/30
0.440
11.176
0.475
12.065
0.498
12.649
0.528
13.411
432
3/0
1665/30
0.500
12.700
0.540
13.716
0.554
14.072
0.584
14.834
542
4/0
2109/30
0.565
14.351
0.605
15.367
0.615
15.621
0.655
16.637
689
www.caledonian-cables.co.uk
www.addison-cables.com
63
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/84 Application and Description These PTFE tape insulation single-core MIL-W-22759/84 wires are used for MIL-Spec and Aerospace, these cables are large size, high-performance aerospace hook up wires with a four-layer insulation of PTFE tape and PTFE/polyimide/PTFE tape, with an outer layer of polyamide braid for superior abrasion resistance. These wires are designed for aerospace and other applications which require excellent thermal stability and abrasion resistance.
Construction Details A PTFE layer with an intermediate K layer followed by two top PTFE layers Over these layers is a braid of an Aramid.
Construction Conductor: Nickel plated copper Insulation: Fluoropolymer/Polyimide Tape Insulating Material Thickness: Size 2 to 1 - 40 mil ( 1.0 mm) Size 1/0 to 4/0 - 50 mil ( 1.3 mm) Braid: Aramid (option)
Characteristics Temperature Rating: 260°C Voltage Rating: 600 volts
Aramid(option)
MIL-Spec WireÂ
Nickel plated copper conductor
SAE AS22759/84
Fluoropolymer/polyimide tapes
Color Code: MIL-STD-681
Dimensions and Weight AWG Size
Conductor Stranding
Conductor Diam. Min In Mm
Conductor Diam. Max
Min O.D.
Max O.D.
In
mm
(in)
Mm
(in)
mm
Approx LBS/ MFT
2
665/30
0.320
8.128
0.340
8.636
0.360
9.144
0.380
9.652
227
1
817/30
0.366
9.296
0.380
9.652
0.400
10.160
0.420
10.668
295
1/0
1045/30
0.395
10.033
0.425
10.795
0.442
11.227
0.462
11.735
351
2/0
1330/30
0.440
11.176
0.475
12.065
0.498
12.649
0.528
13.411
432
3/0
1665/30
0.500
12.700
0.540
13.716
0.554
14.072
0.584
14.834
542
4/0
2109/30
0.565
14.351
0.605
15.367
0.615
15.621
0.655
16.637
689
64
www.caledonian-cables.co.uk
www.addison-cables.com
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/85 Application and Description These PTFE tape insulation single-core MIL-W-22759/84 wires are used for MIL-Spec and Aerospace, these cables are large size, high-performance aerospace hook up wires with a four-layer insulation of PTFE tape and PTFE/polyimide/PTFE tape, with an outer layer of polyamide braid for superior abrasion resistance. These wires are designed for aerospace and other applications which require excellent thermal stability and abrasion resistance.
Construction Details A PTFE layer with an intermediate K layer followed by two top PTFE layers Over these layers is a braid of an Aramid.
Construction Conductor: Tin plated copper Insulation: Fluoropolymer/Polyimide Tape Insulating Material Thickness: Size 2 to 1 - 40 mil ( 1.0 mm) Size 1/0 to 4/0 - 50 mil ( 1.3 mm) Braid: Aramid (option)
Characteristics Temperature Rating: 150°C Voltage Rating: 600 volts
Aramid(option)
MIL-Spec WireÂ
Tin plated copper conductor
SAE AS22759/85
Fluoropolymer/polyimide tapes
Color Code: MIL-STD-681
Dimensions and Weight AWG Size
Conductor Stranding
Conductor Diam. Min in mm
Conductor Diam. Max in mm
Min O.D.
Max O.D.
in
mm
in
mm
Approx LBS/ MFT
2
665/30
0.320
8.128
0.340
8.636
0.360
9.144
0.380
9.652
227
1
817/30
0.366
9.296
0.380
9.652
0.400
10.160
0.420
10.668
295
1/0
1045/30
0.395
10.033
0.425
10.795
0.442
11.227
0.462
11.735
351
2/0
1330/30
0.440
11.176
0.475
12.065
0.498
12.649
0.528
13.411
432
3/0
1665/30
0.500
12.700
0.540
13.716
0.554
14.072
0.584
14.834
542
4/0
2109/30
0.565
14.351
0.605
15.367
0.615
15.621
0.655
16.637
689
www.caledonian-cables.co.uk
www.addison-cables.com
65
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/86 Application and Description These PTFE tape insulation single-core MIL-W-22759/86 wires are used for MIL-Spec and Aerospace, these cables are normal weight, high-performance, aerospace hook up wires with insulation composed of PTFE/polyimide/PTFE tape and PTFE tape in several configurations. These wires are designed for aerospace and other applications which require excellent thermal stability and good abrasion resistance.
Construction Details Sizes 10 to 26 have a PTFE/K/PTFE layer construction. Sizes 6 to 8 have a PTFE layer with an intermediate K layer and a top PTFE layer. Sizes 4 to 4/0 have a PTFE layer with an intermediate K layer and two top PTFE layers.
Construction
Silver plated copper conductor Fluoropolymer/Polyimide Tape Insulation
Conductor: Silver plated copper Insulation: Fluoropolymer/Polyimide Tape Insulating Material Thickness: Size 10 to 26 - 16 mil ( 0.5 mm) Size 6 to 8 - 22 mil ( 0.6 mm) Size 4 - 25 mil ( 0.6 mm) Size 2 to 4/0 - 25 mil ( 0.6 mm)
Characteristics Temperature Rating: 200°C Voltage Rating: 600 volts MIL-Spec Wire SAE AS22759/86 Color Code: MIL-STD-681
66
www.caledonian-cables.co.uk
www.addison-cables.com
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables Dimensions and Weight AWG Size
Conductor Stranding
Conductor Diam. Min in mm
Conductor Diam. Max in mm
Min O.D.
Max O.D.
in
mm
in
mm
Approx LBS/ MFT
26
19/38
0.018
0.445
0.0194
0.493
0.033
0.838
0.037
0.94
1.55
24
19/36
0.023
0.572
0.0244
0.620
0.038
0.965
0.042
1.067
2.20
22
19/34
0.029
0.724
0.0304
0.772
0.043
1.092
0.047
1.194
3.00
20
19/32
0.037
0.927
0.0384
0.975
0.051
1.295
0.055
1.397
4.55
18
19/30
0.046
1.156
0.0484
1.229
0.061
1.549
0.065
1.651
6.70
16
19/29
0.052
1.308
0.0544
1.382
0.068
1.727
0.073
1.854
8.60
14
19/27
0.065
1.638
0.0684
1.737
0.081
2.057
0.086
2.184
12.95
12
37/28
0.084
2.121
0.0874
2.220
0.100
2.540
0.105
2.667
20.10
10
37/26
0.106
2.692
0.110
2.794
0.122
3.099
0.127
3.226
31.40
8
133/29
0.158
4.013
0.166
4.216
0.180
4.572
0.188
4.775
57.60
6
133/27
0.198
5.029
0.208
5.283
0.219
5.563
0.229
5.817
88.30
4
133/27
0.250
6.350
0.263
6.680
0.276
7.010
0.288
7.315
143.00
2
665/30
0.320
8.128
0.340
8.636
0.344
8.738
0.364
9.246
223.00
1
817/30
0.366
9.296
0.380
9.652
0.388
9.855
0.408
10.363
289.00
1/0
1045/30
0.395
10.033
0.425
10.795
0.420
10.668
0.450
11.43
345.00
2/0
1330/30
0.440
11.176
0.475
12.065
0.475
12.065
0.505
12.827
432.00
3/0
1665/30
0.500
12.700
0.540
13.716
0.530
13.462
0.560
14.224
542.00
4/0
2109/30
0.565
14.351
0.605
15.367
0.590
14.986
0.630
16.002
681.00
www.caledonian-cables.co.uk
www.addison-cables.com
67
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/87 Application and Description These PTFE tape insulation single-core MIL-W-22759/87 wires are used for MIL-Spec and Aerospace, these cables are normal weight, high-performance, aerospace hook up wires with insulation composed of PTFE/polyimide/PTFE tape and PTFE tape in several configurations. These wires are designed for aerospace and other applications which require excellent thermal stability and good abrasion resistance.
Construction Details Sizes 10 to 26 have a PTFE/K/PTFE layer construction. Sizes 6 to 8 have a PTFE layer with an intermediate K layer and a top PTFE layer. Sizes 4 to 4/0 have a PTFE layer with an intermediate K layer and two top PTFE layers.
Construction
Nickel plated copper conductor Fluoropolymer/Polyimide Tape Insulation
Conductor: Nickel plated copper Insulation: Fluoropolymer/Polyimide Tape Insulating Material Thickness: Size 10 to 26 - 16 mil ( 0.5 mm) Size 6 to 8 - 22 mil ( 0.6 mm) Size 4 - 25 mil ( 0.6 mm) Size 2 to 4/0 - 25 mil ( 0.6 mm)
Characteristics Temperature Rating: 260°C Voltage Rating: 600 volts MIL-Spec Wire SAE AS22759/87 Color Code: MIL-STD-681
68
www.caledonian-cables.co.uk
www.addison-cables.com
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables Dimensions and Weight AWG Size
Conductor Stranding
Conductor Diam. Min
Conductor Diam. Max
Min O.D.
Max O.D.
In
Mm
In
mm
(in)
mm
(in)
mm
Approx LBS/ MFT
26
19/38
0.018
0.445
0.020
0.518
0.033
0.838
0.037
0.940
1.55
24
19/36
0.023
0.572
0.024
0.620
0.038
0.965
0.042
1.067
2.15
22
19/34
0.029
0.724
0.031
0.798
0.043
1.092
0.047
1.194
3.00
20
19/32
0.037
0.927
0.039
1.001
0.051
1.295
0.055
1.397
4.55
18
19/30
0.046
1.156
0.049
1.255
0.061
1.549
0.065
1.651
6.70
16
19/29
0.052
1.308
0.055
1.407
0.068
1.727
0.073
1.854
8.60
14
19/27
0.065
1.638
0.069
1.763
0.081
2.057
0.086
2.184
12.95
12
37/28
0.084
2.121
0.089
2.271
0.100
2.540
0.105
2.667
20.10
10
37/26
0.106
2.692
0.112
2.845
0.122
3.099
0.127
3.226
31.40
8
133/29
0.158
4.013
0.169
4.293
0.18
4.572
0.188
4.775
57.60
6
133/27
0.198
5.029
0.212
5.385
0.219
5.563
0.229
5.817
88.30
4
133/25
0.250
6.350
0.268
6.807
0.276
7.010
0.288
7.315
143.00
2
665/30
0.320
8.128
0.340
8.636
0.344
8.738
0.364
9.246
222.00
1
817/30
0.366
9.296
0.380
9.652
0.388
9.855
0.408
10.363
289.00
1/0
1045/30
0.395
10.033
0.425
10.795
0.420
10.668
0.450
11.430
345.00
2/0
1330/30
0.440
11.176
0.476
12.090
0.475
12.065
0.505
12.827
432.00
3/0
1665/30
0.500
12.70
0.540
13.716
0.530
13.462
0.560
14.224
542.00
4/0
2109/30
0.565
14.351
0.605
15.367
0.590
14.986
0.630
16.002
681.00
www.caledonian-cables.co.uk
www.addison-cables.com
69
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/88 Application and Description These PTFE tape insulation single-core MIL-W-22759/88 wires are used for MIL-Spec and Aerospace, these cables are normal weight, high-performance, aerospace hook up wires with insulation composed of PTFE/polyimide/PTFE tape and PTFE tape in several configurations. These wires are designed for aerospace and other applications which require excellent thermal stability and good abrasion resistance.
Construction Details Sizes 10 to 26 have a PTFE/K/PTFE layer construction. Sizes 6 to 8 have a PTFE layer with an intermediate K layer and a top PTFE layer. Sizes 4 to 4/0 have a PTFE layer with an intermediate K layer and two top PTFE layers.
Construction
Tin plated copper conductor Fluoropolymer/Polyimide Tape Insulation
Conductor: Tin plated copper Insulation: Fluoropolymer/Polyimide Tape Insulating Material Thickness: Size 10 to 26 - 16 mil ( 0.5 mm) Size 6 to 8 - 22 mil ( 0.6 mm) Size 4 - 25 mil ( 0.6 mm) Size 2 to 4/0 - 25 mil ( 0.6 mm)
Characteristics Temperature Rating: 150°C Voltage Rating: 600 volts MIL-Spec Wire SAE AS22759/88 Color Code: MIL-STD-681
70
www.caledonian-cables.co.uk
www.addison-cables.com
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables Dimensions and Weight AWG Size
Conductor Stranding
Conductor Diam. Min In Mm
Conductor Diam. Max In mm
Min O.D.
Max O.D.
(in)
mm
(in)
mm
Approx LBS/ MFT
26
19/38
0.033
0.838
0.037
0.940
0.033
0.838
0.037
0.940
1.55
24
19/36
0.038
0.965
0.042
1.067
0.038
0.965
0.042
1.067
2.15
22
19/34
0.043
1.092
0.047
1.194
0.043
1.092
0.047
1.194
3.00
20
19/32
0.051
1.295
0.055
1.397
0.051
1.295
0.055
1.397
4.55
18
19/30
0.061
1.549
0.065
1.651
0.061
1.549
0.065
1.651
6.70
16
19/29
0.068
1.727
0.073
1.854
0.068
1.727
0.073
1.854
8.60
14
19/27
0.081
2.057
0.083
2.108
0.081
2.057
0.086
2.184
12.95
12
37/28
0.100
2.540
0.105
2.667
0.100
2.540
0.105
2.667
20.10
10
37/26
0.122
3.099
0.127
3.226
0.122
3.099
0.127
3.226
31.40
8
133/29
0.180
4.572
0.188
4.775
0.18
4.572
0.188
4.775
57.60
6
133/27
0.219
5.563
0.229
5.817
0.219
5.563
0.229
5.817
88.30
4
133/25
0.276
7.010
0.288
7.315
0.276
7.010
0.288
7.315
143.00
2
665/30
0.344
8.738
0.364
9.246
0.344
8.738
0.364
9.246
222.00
1
817/30
0.388
9.855
0.408
10.363
0.388
9.855
0.408
10.363
289.00
1/0
1045/30
0.420
10.668
0.450
11.430
0.420
10.668
0.45
11.430
345.00
2/0
1330/30
0.475
12.065
0.505
12.827
0.475
12.065
0.505
12.827
432.00
3/0
1665/30
0.550
13.970
0.560
14.224
0.530
13.462
0.560
14.224
542.00
4/0
2109/30
0.590
14.986
0.630
16.002
0.590
14.986
0.630
16.002
681.00
www.caledonian-cables.co.uk
www.addison-cables.com
71
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/89 Application and Description These PTFE tape insulation single-core MIL-W-22759/89 wires are used for MIL-Spec and Aerospace, these cables are normal weight, high-performance, aerospace hook up wires with insulation composed of PTFE/polyimide/PTFE tape and PTFE tape. These wires are designed for aerospace and other applications which require excellent thermal stability and high break strength.
Construction Details A PTFE/K/PTFE layer construction
Construction Conductor: Silver plated high strength copper alloy Insulation: Fluoropolymer/Polyimide Tape Insulating Material Thickness: 14 mil ( 0.40 mm)
Characteristics Temperature Rating: 200°C Voltage Rating: 600 volts MIL-Spec WireÂ
Silver plated high strength copper conductor
SAE AS22759/89
Fluoropolymer/Polyimide Tape Insulation
Color Code: MIL-STD-681
Dimensions and Weight AWG Size
Conductor Stranding
Conductor Diam. Min
Conductor Diam. Max
in
mm
in
mm
in
mm
in
mm
Min O.D.
Max O.D.
Approx LBS/ MFT
26
19/38
0.0175
0.445
0.0204
0.518
0.033
0.838
0.037
0.94
1.55
24
19/36
0.0225
0.572
0.0244
0.62
0.038
0.965
0.042
1.067
2.15
22
19/34
0.0285
0.724
0.0314
0.798
0.043
1.092
0.047
1.194
3
20
19/32
0.0365
0.927
0.0395
1.003
0.051
1.295
0.055
1.397
4.55
72
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www.addison-cables.com
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/90 Application and Description These PTFE tape insulation single-core MIL-W-22759/90 wires are used for MIL-Spec and Aerospace, these cables are normal weight, high-performance, aerospace hook up wires with insulation composed of PTFE/polyimide/PTFE tape and PTFE tape. These wires are designed for aerospace and other applications which require excellent thermal stability and high break strength.
Construction Details A PTFE/K/PTFE layer construction
Construction
Nickel plated high strength copper conductor Fluoropolymer/Polyimide Tape Insulation
Conductor: Nickel plated high strength copper alloy Insulation: Fluoropolymer/Polyimide Tape Insulating Material Thickness: 14 mil ( 0.40 mm)
Characteristics Temperature Rating: 260°C Voltage Rating: 600 volts MIL-Spec Wire SAE AS22759/90 Color Code: MIL-STD-681
Dimensions and Weight AWG Size 26 24 22 20
Conductor Stranding 19/38 19/36 19/34 19/32
Conductor Diam. Min in 0.018 0.023 0.029 0.037
mm 0.440 0.570 0.720 0.930
Conductor Diam. Max in mm 0.020 0.520 0.025 0.650 0.031 0.800 0.040 1.030
www.caledonian-cables.co.uk
Min O.D. in 0.033 0.038 0.043 0.051
mm 0.838 0.965 1.092 1.295
Max O.D. in 0.037 0.042 0.047 0.055
mm 0.940 1.067 1.194 1.397
www.addison-cables.com
Approx LBS/ MFT 1.55 2.15 3.00 4.55
73
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/91 Application and Description These PTFE tape insulation single-core MIL-W-22759/91 wires are used for MIL-Spec and Aerospace, these cables are light weight, high-performance, aerospace hook up wires with insulation composed of PTFE/polyimide/PTFE tape and PTFE tape. These wires are designed for aerospace and other applications which require excellent thermal stability and light weight
Construction Details A PTFE/K/PTFE layer construction
Construction Conductor: Silver plated copper Insulation: Fluoropolymer/Polyimide Tape Insulating Material Thickness: 13 mil ( 0.30 mm)
Characteristics Temperature Rating: 200°C Voltage Rating: 600 volts
Silver plated copper conductor
MIL-Spec WireÂ
Fluoropolymer/Polyimide tape insulation
SAE AS22759/91 Color Code: MIL-STD-681
Dimensions and Weight AWG Size
Conductor Stranding
Conductor Diam. Min in mm
Conductor Diam. Max
Min O.D.
Max O.D.
in
mm
in
mm
in
mm
Approx LBS/ MFT
26
19/38
0.018
0.440
0.019
0.490
0.030
0.762
0.034
0.864
1.43
24
19/36
0.023
0.570
0.024
0.620
0.034
0.864
0.038
0.965
1.93
22
19/34
0.029
0.720
0.030
0.770
0.040
1.016
0.043
1.092
2.85
20
19/32
0.037
0.930
0.038
0.980
0.048
1.219
0.051
1.295
4.38
18
19/30
0.046
1.160
0.048
1.230
0.056
1.422
0.060
1.524
6.60
16
19/29
0.052
1.310
0.054
1.380
0.063
1.600
0.067
1.702
8.30
14
19/27
0.065
1.640
0.068
1.740
0.076
1.930
0.080
2.032
12.60
12
37/28
0.084
2.120
0.087
2.220
0.096
2.438
0.100
2.540
19.60
10
37/26
0.106
2.690
0.110
2.790
0.119
3.023
0.123
3.124
30.60
74
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www.addison-cables.com
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-22759/92 Application and Description These PTFE tape insulation single-core MIL-W-22759/92 wires are used for MIL-Spec and Aerospace, these cables are light weight, high-performance, aerospace hook up wires with insulation composed of PTFE/polyimide/PTFE tape and PTFE tape. These wires are designed for aerospace and other applications which require excellent thermal stability and light weight
Construction Details A PTFE/K/PTFE layer construction
Construction Conductor: Nickel plated copper Insulation: Fluoropolymer/Polyimide Tape Insulating Material Thickness: 13 mil ( 0.30 mm)
Characteristics Temperature Rating: 260°C Voltage Rating: 600 volts
Nickel plated copper conductor
MIL-Spec WireÂ
Fluoropolymer/Polyimide tape insulation
SAE AS22759/92 Color Code: MIL-STD-681
Dimensions and Weight AWG Size
Conductor Stranding
Conductor Diam. Min in mm
Conductor Diam. Max in mm
Min O.D.
Max O.D.
in
mm
in
mm
Approx LBS/ MFT
26
19/38
0.018
0.440
0.020
0.520
0.030
0.762
0.034
0.864
1.43
24
19/36
0.023
0.570
0.024
0.620
0.034
0.864
0.038
0.965
1.93
22
19/34
0.029
0.720
0.031
0.800
0.040
1.016
0.043
1.092
2.85
20
19/32
0.037
0.930
0.039
1.000
0.048
1.219
0.051
1.295
4.38
18
19/30
0.046
1.160
0.049
1.250
0.056
1.422
0.060
1.524
6.60
16
19/29
0.052
1.310
0.055
1.410
0.063
1.600
0.067
1.702
8.30
14
19/27
0.065
1.640
0.069
1.760
0.076
1.930
0.08
2.032
12.60
12
37/28
0.084
2.120
0.089
2.270
0.096
2.438
0.100
2.540
19.60
10
37/26
0.106
2.690
0.112
2.840
0.119
3.023
0.123
3.124
30.60
www.caledonian-cables.co.uk
www.addison-cables.com
75
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-81044/5 Applications MIL-W-81044 wire may be used for airframe, avionics, military vehicle, shipboard, missile and other electronic applications, Additionally, the dual layer, lightweight, high temperature wire offers outstanding performance that makes it suitable for many functions where high density cabling and harnessing are required, these wires have excellent resistance to cut-through, abrasion, cold flow, shrink back, notch propagation and common chemicals.
Construction Details The jacket is XL-PVDF
Construction XL-PVDF Silver plated Copper Irradiation cross-linked extruded Polyalkene
Conductor: Silver plated Copper Insulation: Irradiation cross-linked extruded Polyalkene insulation jacket: Extruded XL Polyvinylidene Fluoride (XL-PVDF) Insulating Material Thickness: 30 mil ( 0.8 mm) to 85 mil ( 2.2mm)
Characteristics Temperature Rating: 150°C Voltage Rating: 600 volts MIL-W-81044/5 SAE AS81044 10 basic colors
76
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www.addison-cables.com
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables Dimensions and Weight
AWG Size
Conductor Stranding
Min O.D.
Approx LBS/ MFT
Max O.D.
In
Mm
In
mm
24
19/36
0.055
1.397
0.059
1.499
3.00
22
19/34
0.066
1.676
0.072
1.829
4.30
20
19/32
0.075
1.905
0.081
2.057
6.10
18
19/30
0.085
2.159
0.091
2.311
8.70
16
19/29
0.095
2.413
0.101
2.565
10.90
14
19/27
0.111
2.819
0.119
3.023
16.20
12
37/28
0.127
3.226
0.135
3.429
24.20
10
37/26
0.156
3.962
0.166
4.216
36.50
8
133/29
0.213
5.410
0.225
5.715
65.00
6
133/27
0.262
6.655
0.276
7.010
103.00
4
133/25
0.317
8.052
0.333
8.458
158.00
2
665/30
0.392
9.957
0.416
10.566
252.00
1/0
1045/30
0.478
12.141
0.510
12.954
380.00
www.caledonian-cables.co.uk
www.addison-cables.com
77
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-81044/6 Applications MIL-W-81044 wire may be used for airframe, avionics, military vehicle, shipboard, missile and other electronic applications, Additionally, the dual layer, lightweight, high temperature wire offers outstanding performance that makes it suitable for many functions where high density cabling and harnessing are required, these wires have excellent resistance to cut-through, abrasion, cold flow, shrink back, notch propagation and common chemicals.
Construction Details The jacket is XL-PVDF
Construction
XL-PVDF Silver plated high strength Copper Irradiation cross-linked extruded Polyalkene
Conductor: Stranded tinned copper Insulation: Irradiation cross-linked extruded Polyalkene insulation jacket: Extruded XL Polyvinylidene Fluoride (XL-PVDF) Insulating Material Thickness: 30 mil ( 0.8 mm) to 80 mil ( 2.0mm) Does not include the over braid (see below)
Characteristics Temperature Rating: 150°C Voltage Rating: 600 volts MIL-W-81044/6 SAE AS81044 10 basic colors
78
www.caledonian-cables.co.uk
www.addison-cables.com
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables Dimensions and Weight
AWG Size
Conductor Stranding
Min O.D.
Max O.D.
In
Mm
In
mm
Approx LBS/MFT
24
19/36
0.055
1.397
0.059
1.499
3.00
22
19/34
0.066
1.676
0.072
1.829
4.30
20
19/32
0.075
1.905
0.081
2.057
6.10
18
19/30
0.085
2.159
0.091
2.311
8.70
16
19/29
0.093
2.362
0.101
2.565
10.90
14
19/27
0.111
2.819
0.119
3.023
16.20
12
37/28
0.127
3.226
0.135
3.429
24.20
10
37/26
0.156
3.962
0.166
4.216
36.50
8
133/29
0.213
5.410
0.225
5.715
65.00
6
133/27
0.262
6.655
0.276
7.010
103.00
4
133/25
0.317
8.052
0.333
8.458
158.00
2
665/30
0.405
10.287
0.431
10.947
252.00
1
817/30
0.445
11.303
0.475
12.065
305.00
1/0
1045/30
0.491
12.471
0.525
13.335
380.00
www.caledonian-cables.co.uk
www.addison-cables.com
79
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-81044/7 Applications MIL-W-81044 wire may be used for airframe, avionics, military vehicle, shipboard, missile and other electronic applications, Additionally, the dual layer, lightweight, high temperature wire offers outstanding performance that makes it suitable for many functions where high density cabling and harnessing are required, these wires have excellent resistance to cut-through, abrasion, cold flow, shrink back, notch propagation and common chemicals.
Construction Details The jacket is XL-PVDF
Construction Conductor: Silver plated high strength Copper Insulation: Irradiation cross-linked extruded Polyalkene insulation jacket: Extruded XL Polyvinylidene Fluoride (XL-PVDF) Insulating Material Thickness: 34 mil ( 0.9 mm) to 39 mil ( 1.0mm)
Characteristics Temperature Rating: 150°C
XL-PVDF Silver plated high strength Copper
Voltage Rating:Â 600 volts MIL-W-81044/7
Irradiation cross-linked extruded Polyalkene
SAE AS81044 10 basic colors
Dimensions and Weight AWG Size
Conductor Stranding
Min O.D.
Max O.D.
In
Mm
In
mm
Approx LBS/ MFT
26
19/38
0.051
1.295
0.055
1.397
2.20
24
19/36
0.055
1.397
0.059
1.499
3.00
22
19/34
0.066
1.676
0.072
1.829
4.30
20
19/32
0.075
1.905
0.081
2.057
6.10
80
www.caledonian-cables.co.uk
www.addison-cables.com
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-81044/8 Applications: MIL-W-81044 wire may be used for airframe, avionics, military vehicle, shipboard, missile and other electronic applications, Additionally, the dual layer, lightweight, high temperature wire offers outstanding performance that makes it suitable for many functions where high density cabling and harnessing are required, these wires have excellent resistance to cut-through, abrasion, cold flow, shrink back, notch propagation and common chemicals.
Construction Details The jacket is XL-PVDF
Construction
XL-PVDF Silver plated Copper Irradiation cross-linked extruded Polyalkene
Conductor: Silver plated Copper Insulation: Irradiation cross-linked extruded Polyalkene insulation jacket: Extruded XL Polyvinylidene Fluoride (XL-PVDF) Insulating Material Thickness: 30 mil ( 0.8 mm) to 85 mil ( 2.2mm)
Characteristics Temperature Rating: 150°C Voltage Rating: 600 volts MIL-W-81044/7 SAE AS81044 10 basic colors
www.caledonian-cables.co.uk
www.addison-cables.com
81
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables Dimensions and Weight AWG Size
82
Conductor Stranding
Min O.D.
Max O.D.
In
Mm
In
mm
Approx LBS/ MFT
24
19/36
0.052
1.321
0.056
1.422
2.70
22
19/34
0.059
1.499
0.065
1.651
3.90
20
19/32
0.067
1.702
0.073
1.854
5.50
18
19/30
0.077
1.956
0.083
2.108
8.00
16
19/29
0.085
2.159
0.093
2.362
10.10
14
19/27
0.104
2.642
0.112
2.845
15.50
12
37/28
0.122
3.099
0.130
3.302
23.00
10
37/26
0.150
3.810
0.160
4.064
35.70
8
133/29
0.208
5.283
0.220
5.588
62.80
6
133/27
0.257
6.528
0.271
6.883
99.30
4
133/25
0.312
7.925
0.328
8.331
153.00
2
665/30
0.388
9.855
0.412
10.465
247.00
1/0
1045/30
0.474
12.040
0.506
12.852
377.00
www.caledonian-cables.co.uk
www.addison-cables.com
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-81044/9 Applications: MIL-W-81044 wire may be used for airframe, avionics, military vehicle, shipboard, missile and other electronic applications, Additionally, the dual layer, lightweight, high temperature wire offers outstanding performance that makes it suitable for many functions where high density cabling and harnessing are required, these wires have excellent resistance to cut-through, abrasion, cold flow, shrink back, notch propagation and common chemicals.
Construction Details The jacket is XL-PVDF
Construction
XL-PVDF
Tin plated Copper
Irradiation cross-linked extruded Polyalkene
Conductor: Tin plated Copper Insulation: Irradiation cross-linked extruded Polyalkene insulation jacket: Extruded XL Polyvinylidene Fluoride (XL-PVDF) Insulating Material Thickness: 30 mil ( 0.8 mm) to 85 mil ( 2.2mm)
Characteristics Temperature Rating: 150°C Voltage Rating: 600 volts MIL-W-81044/9 SAE AS81044 10 basic colors
www.caledonian-cables.co.uk
www.addison-cables.com
83
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables Dimensions and Weight AWG Size
Conductor Stranding
Min O.D.
Approx LBS/ MFT
Max O.D.
In
Mm
In
mm
24
19/36
0.052
1.321
0.056
1.422
2.70
22
19/34
0.059
1.499
0.065
1.651
3.90
20
19/32
0.067
1.702
0.073
1.854
5.50
18
19/30
0.077
1.956
0.083
2.108
8.00
16
19/29
0.085
2.159
0.093
2.362
10.10
14
19/27
0.104
2.642
0.112
2.845
15.50
12
37/28
0.122
3.099
0.130
3.302
23.00
10
37/26
0.150
3.810
0.160
4.064
35.70
8
133/29
0.208
5.283
0.220
5.588
62.80
6
133/27
0.257
6.528
0.271
6.883
99.30
4
133/25
0.321
8.153
0.328
8.331
153.00
2
665/30
0.388
9.855
0.412
10.465
247.00
1/0
1045/30
0.474
12.040
0.506
12.852
377.00
84
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Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-81044/10 Applications MIL-W-81044 wire may be used for airframe, avionics, military vehicle, shipboard, missile and other electronic applications, Additionally, the dual layer, lightweight, high temperature wire offers outstanding performance that makes it suitable for many functions where high density cabling and harnessing are required, these wires have excellent resistance to cut-through, abrasion, cold flow, shrink back, notch propagation and common chemicals.
Construction Details The jacket is XL-PVDF
Construction Conductor: Stranded silver-plated high strength copper alloy conductor Insulation: Irradiation cross-linked extruded Polyalkene insulation jacket: Extruded XL Polyvinylidene Fluoride (XL-PVDF) Insulating Material Thickness: 29 mil ( 0.7 mm) to 32 mil ( 0.8mm)
Characteristics Temperature Rating: 150°C Voltage Rating: 600 volts
XL-PVDF
MIL-W-81044/10
Stranded silver-plated high strength copper alloy conductor
SAE AS81044
Irradiation cross-linked extruded Polyalkene
10 basic colors
Dimensions and Weight AWG Size
Conductor Stranding
Min O.D.
Approx LBS/MFT
Max O.D.
In
Mm
In
mm
26
19/38
0.046
1.168
0.050
1.270
1.90
24
19/36
0.052
1.321
0.056
1.422
2.70
22
19/34
0.059
1.499
0.065
1.651
3.90
20
19/32
0.067
1.702
0.073
1.854
5.50
www.caledonian-cables.co.uk
www.addison-cables.com
85
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-81044/11 Applications: MIL-W-81044 wire may be used for airframe, avionics, military vehicle, shipboard, missile and other electronic applications, Additionally, the dual layer, lightweight, high temperature wire offers outstanding performance that makes it suitable for many functions where high density cabling and harnessing are required, these wires have excellent resistance to cut-through, abrasion, cold flow, shrink back, notch propagation and common chemicals.
Construction Details The jacket is XL-PVDF
Construction
XL-PVDF
Stranded soft annealed silver-plated copper Irradiation cross-linked extruded Polyalkene
Conductor: Stranded soft annealed silver-plated copper conductor Insulation: Irradiation cross-linked extruded Polyalkene insulation jacket : Extruded XL Polyvinylidene Fluoride (XL-PVDF) Insulating Material Thickness: 15 mil ( 0.4 mm) to 19 mil ( 0.5mm)
Characteristics Temperature Rating: 150°C Voltage Rating: 600 volts MIL-W-81044/11 SAE AS81044 10 basic colors
86
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www.addison-cables.com
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables Dimensions and Weight
AWG Size
Conductor Stranding
Min O.D.
Approx LBS/MFT
Max O.D.
In
Mm
In
mm
30
7/38
0.025
0.635
0.029
0.737
0.71
28
7/36
0.028
0.711
0.032
0.813
0.91
26
19/38
0.032
0.813
0.036
0.914
1.30
24
19/36
0.038
0.965
0.042
1.067
2.00
22
19/34
0.045
1.143
0.049
1.245
2.90
20
19/32
0.053
1.346
0.057
1.448
4.40
18
19/30
0.063
1.600
0.067
1.702
6.80
16
19/29
0.069
1.753
0.075
1.905
8.50
14
29/27
0.085
2.159
0.093
2.362
13.40
12
37/28
0.104
2.642
0.112
2.845
20.70
www.caledonian-cables.co.uk
www.addison-cables.com
87
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-81044/12 Applications: MIL-W-81044 wire may be used for airframe, avionics, military vehicle, shipboard, missile and other electronic applications, Additionally, the dual layer, lightweight, high temperature wire offers outstanding performance that makes it suitable for many functions where high density cabling and harnessing are required, these wires have excellent resistance to cut-through, abrasion, cold flow, shrink back, notch propagation and common chemicals.
Construction Details The jacket is XL-PVDF
Construction
XL-PVDF
Stranded soft annealed tinned copper Irradiation cross-linked extruded Polyalkene
Conductor: Stranded soft annealed tinned copper conductor Insulation: Irradiation cross-linked extruded Polyalkene insulation jacket: Extruded XL Polyvinylidene Fluoride (XL-PVDF) Insulating Material Thickness: 15 mil ( 0.4 mm) to 21 mil ( 0.5mm)
Characteristics Temperature Rating: 150°C Voltage Rating: 600 volts MIL-W-81044/12 SAE AS81044 10 basic colors
88
www.caledonian-cables.co.uk
www.addison-cables.com
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables Dimensions and Weight
AWG Size
Conductor Stranding
Min O.D.
Max O.D.
In
Mm
In
mm
Approx LBS/ MFT
30
7/38
0.025
0.635
0.029
0.737
0.71
28
7/36
0.028
0.711
0.032
0.813
0.96
26
19/38
0.032
0.813
0.036
0.914
1.40
24
19/36
0.038
0.965
0.042
1.067
2.10
22
19/34
0.045
1.143
0.049
1.245
3.10
20
19/32
0.053
1.346
0.057
1.448
4.60
18
19/30
0.063
1.600
0.067
1.702
7.00
16
19/29
0.069
1.753
0.075
1.905
8.90
14
29/27
0.085
2.159
0.093
2.362
13.90
12
37/28
0.104
2.642
0.112
2.845
21.70
www.addison-cables.com
89
www.caledonian-cables.co.uk
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables MIL-W-81044/13 Applications: MIL-W-81044 wire may be used for airframe, avionics, military vehicle, shipboard, missile and other electronic applications, Additionally, the dual layer, lightweight, high temperature wire offers outstanding performance that makes it suitable for many functions where high density cabling and harnessing are required, these wires have excellent resistance to cut-through, abrasion, cold flow, shrink back, notch propagation and common chemicals.
Construction Details The jacket is XL-PVDF
Construction Conductor: Stranded silver-plated high strength copper alloy conductor Insulation: Irradiation cross-linked extruded Polyalkene insulation jacket: Extruded XL Polyvinylidene Fluoride (XL-PVDF) Insulating Material Thickness: 15 mil ( 0.4 mm) to 19 mil ( 0.5mm)
Characteristics Temperature Rating: 150°C Voltage Rating: 600 volts MIL-W-81044/13
XL-PVDF Stranded silver-plated high strength copper alloy
SAE AS81044
Irradiation cross-linked extruded Polyalkene
10 basic colors
Dimensions and Weight AWG Size
90
Conductor Stranding
Min O.D.
Approx LBS/ MFT
Max O.D.
In
Mm
In
mm
30
7/38
0.025
0.635
0.029
0.737
0.71
28
7/36
0.028
0.711
0.032
0.813
0.96
26
19/38
0.032
0.813
0.036
0.914
1.40
24
19/36
0.038
0.965
0.042
1.067
2.10
22
19/34
0.045
1.143
0.049
1.245
3.10
20
19/32
0.053
1.346
0.057
1.448
4.60
www.caledonian-cables.co.uk
www.addison-cables.com
Caledonian Cables Merchant Ind. Centre Mill-Lane, Laughton, Lewes, Sussex, BN8 6AJ England United Kingdom Tel: 44- 207- 4195087 Fax: 44- 207- 8319489 Email: sales@caledonian-cables.net sales@caledonian-cables.co.uk uk@addison-cables.com