11:00
Pagina 2
MIX COMUNICAZIONE - MI
26-05-2006
93-1005-0GB052 05-2006
Doc serie ER-ING_rev5.qxd
w w w . c a m o z z i . c o m
Digital Electro-pneumatic Regulator ER Series
N
E W
Doc serie ER-ING_rev5.qxd
26-05-2006
ER
11:00
Pagina 4
S E R I E S
New 2006
S E R I E S
New 2006
ER
Digital Electro-pneumatic Regulator Series ER100 Port G1/4
SPECIFICATIONS ER104-9XXX
R E G U L A T I O N
Media Max. working pressure Min. working pressure Pressure control range Power supply voltage Consumption current
Digital Electro-pneumatic Regulator. - Compact design - Digital display - Analog and digital input - Programmable - Zero/span adjustment function - Error display function, pressure display - Preset memory function 8-set points (3bits).
Input signal (Input impedance)
Output signal SPECIFICATIONS ER104 - 5XXX ER104-5 0/1/2 X ER104-5P X ANALOG TYPE PARALLEL TYPE Cleaned air (equivalent to class 1,3,2 - ISO 8571-3) 7 bar Set pressure + 1 bar 0 - 5 bar DC24V ± 10% (stabilized power supply with a ripple rate of 1% or less) 0.15 A or less rush current 0.6 A or less when power is turned on 0 to 10 VDC (6.7k Ω) 0 to 5 VDC (10k Ω) 10bit
ITEM Media Max. working pressure Min. working pressure Pressure control range Power supply voltage Consumption current
4 to 20 mADC (250 Ω) 8 points N/A Analog output 1-5 VDC (load to be connected impedance 500 kΩ or more)
Preset input Output signal
Note 1
Error output signal Direct memory setting Hysteresis Linearity Resolution Repeatability Temperature characteristics Max. flow rate (ANR) Step response time Note 4 Mechanical vibration proof Ambient temperature Fluid temperature Connecting port size Mounting direction Mass
Note 1
Error output signal
Input signal (Input impedance)
Switch output NPN or PNP, open collector output, 30 V or less, 50 mA or less, voltage drop 2.4 V or less, compatible for usage in PLC and Relay NPN or PNP, open collector output, 30 V or less, 50 mA or less, voltage drop 2.4 V or less, compatible for usage in PLC and Relay
Note 2 Note 2 Note 2 Note 2 Zero point fluctuation
0,05 - 5 bar - minimum input width 0,01 bar 0.5% F.S. or less ±0.3% F.S. or less 0.2% F.S. or less 0.3% F.S. or less 0.15% F.S./°C or less
Span point fluctuation Note 3 No load 1000cm 3 load
0.07% F.S./°C or less 400L/min (see diagram page 3) 0.2sec. or less 0.8sec. or less 98 m/s 2 or less 5 to 50 °C 5 to 50 °C G1/4 Free 250g
Note 1: Select either analog or switch output. Note 2: The above applies in control pressure 10 to 90 % with 24 VDC power voltage and working pressure set at the maximum control pressure + 1 bar. Pressure may fluctuate if used for applications such as blowing only when the secondary side is a closed circuit. Note 3: The above apply when working pressure and control pressure are maximum. Note 4: The above apply when working pressure is maximum and the step is as follows: 50% F.S. -> 100% F.S. 50% F.S. -> 60% F.S. 50% F.S. -> 40% F.S.
[
001
4 to 20 mADC (250 Ω) 8 points N/A Analog output 1-5 VDC (load to be connected impedance 500 kΩ or more)
Preset input
The company reserves the right to vary models and dimensions without notice. These products are designed for industrial applications and are not suitable for sale to the general public.
Switch output NPN or PNP, open collector output, 30 V or less, 50 mA or less, voltage drop 2.4 V or less, compatible for usage in PLC and Relay NPN or PNP, open collector output, 30 V or less, 50 mA or less, voltage drop 2.4 V or less, compatible for usage in PLC and Relay
Direct memory setting
0,05 - 9 bar - minimum input width 0,01 bar - setting resolution 0,02 bar
Hysteresis Linearity Resolution Repeatability Temperature characteristics Max. flow rate (ANR) Step response time Mechanical vibration proof Ambient temperature Fluid temperature
Note 2 Note 2 Note 2 Note 2 Zero point fluctuation
0.5% F.S. or less ±0.3% F.S. or less 0.2% F.S. or less 0.3% F.S. or less 0.15% F.S./°C or less
Span point fluctuation Note 3 Note 4
0.07% F.S./°C or less 400L/min (see diagram page 3) 0.2sec. or less (Under no load condition) 98 m/s 2 or less 5 to 50 °C 5 to 50 °C G1/4
IN/OUT port
Connecting port size
R E G U L A T I O N
ER104-9 0/1/2 X ER104-9P X ANALOG TYPE PARALLEL TYPE Cleaned air (equivalent to class 1,3,2 - ISO 8571-3) 10 bar Control pressure + Max. control pressure + 1 bar 0,5 - 9 bar DC24V ± 10% (stabilized power supply with a ripple rate of 1% or less) 0.15 A or less rush current 0.6 A or less when power is turned on 0 to 10 VDC (6.7k Ω) 0 to 5 VDC (10k Ω) 10bit
ITEM
EXH port
Mounting direction Mass
Free 250g
Note 1: Select either analog or switch output. Note 2: The above applies in control pressure 10 to 90 % with 24 VDC power voltage and working pressure set at the maximum control pressure + 1 bar. Pressure may fluctuate if used for applications such as blowing only when the secondary side is a closed circuit. Note 3: The above apply when working pressure and control pressure are maximum. Note 4: The above apply when working pressure is maximum and the step is as follows: 50% F.S. -> 100% F.S. 50% F.S. -> 60% F.S. 50% F.S. -> 40% F.S.
[
CODING
ER 1 04 - 5 0 AN SERIES ER SIZE 1 = size 1
PORT 04 = G1/4
INPUT 0 = 0 - 10 V DC 1 = 0 - 5 V DC 2 = 4 - 20 mA P = Parallel 10 bit
WORKING PRESSURE 5 = 0 ÷ 5 bar 9 = 0.5 ÷ 9 bar
OUTPUT AN = 1 - 5 V analog, error (NPN) AP = 1 - 5 V analog, error (PNP) SN = switch (NPN), error (NPN) SP = switch (PNP), error (PNP)
CODES ER 1 04 - 5 0 AP ER 1 04 - 5 0 SP
ER 1 04 - 5 2 AP ER 1 04 - 5 2 SP
ER 1 04 – 5 P SP ER 1 04 – 9 0 AP
The company reserves the right to vary models and dimensions without notice. These products are designed for industrial applications and are not suitable for sale to the general public.
ER 1 04 – 9 0 SP ER 1 04 – 9 2 AP
ER 1 04 – 9 2 SP
ER 1 04 – 9 P SP
002
Doc serie ER-ING_rev5.qxd
26-05-2006
11:00
Pagina 6
S E R I E S
ER
New 2006
S E R I E S
New 2006
ER
DIMENSIONS
INTERNAL STRUCTURE AND PARTS LIST 1 9
10
No.
Parts name
Material
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Cover D sub-connector Housing Controller circuit board 3 way valve Valve base Pilot chamber Body Pressure sensor Diaphragm Relief sheet Steel ball (exhaust valve) Valve Bottom rubber Bottom plug O ring
PBT resin ABS resin Polyphenylen sulfite resin Polyphenylen sulfite resin Aluminium alloy die casting Special nitrile rubber Aluminium alloy SUJ Special nitrile rubber and stainless steel Silicon rubber Brass and electroless nickeling Fluoro rubber
ø 5.3 EXH port
3 11
D sub-connector 15 pins/plugs
2-# 4-40 UNC
4 12 5 13
ø 4.2 Port R (Pilot air exhaust port)
6
14
7
15
8
16
OUT
IN
R E G U L A T I O N
R E G U L A T I O N
4-M3 depth 6 2
DIAGRAM G1/4
FLOW CHARACTERISTICS ER-104-5XXX
RELIEF CHARACTERISTICS ER-104-5XXX Working pressure 7 bar 6
4
5
5
4
4
2 1 0
3 2 1 0
0
20
40
60
80
100
3 2
OPTION DIMENSIONS
1
ER1-B1: floor installation type
0
0
200
Input signal (%)
400
0
600
100
200
300
30.5 36
Flow rate [L/min]
Flow rate [L/min]
ER1-B2: wall installation type
400
27
4-full R
27
4-f
0
20
40
60
Input signal (%)
80
100
100
200
300
Flow rate [L/min]
400
500
600
44
30
27
36
10 9 8 7 6 5 4 3 2 1 0
56 64
42
1.6
1.6
44
17.5 5
0
100
200
300
400
500
600
Flow rate [L/min]
22
CODES ER1-B1
003
22
Control pressure (bar) 0
3.5
R
Working pressure 10 bar
7.2
9 8 7 6 5 4 3 2 1 0
Control pressure (bar)
Control pressure (bar)
36
RELIEF CHARACTERISTICS ER-104-9XXX
Working pressure 10 bar
10 9 8 7 6 5 4 3 2 1 0
ull
4.4
FLOW CHARACTERISTICS ER-104-9XXX
I/O CHARACTERISTICS ER-104-9XXX
3.5
10
4.4
8- 3.5
51
3
Control pressure (bar)
6
Control pressure (bar)
Control pressure (bar)
Working pressure 7 bar
5
4.4
I/O CHARACTERISTICS ER-104-5XXX
The company reserves the right to vary models and dimensions without notice. These products are designed for industrial applications and are not suitable for sale to the general public.
32
ER1-B2
The company reserves the right to vary models and dimensions without notice. These products are designed for industrial applications and are not suitable for sale to the general public.
42
004
Doc serie ER-ING_rev5.qxd
26-05-2006
ER
11:00
Pagina 8
S E R I E S
New 2006
S E R I E S
New 2006
ER
Digital Electro-pneumatic Regulator Series ER200 Port G1/4 E G3/8
SPECIFICATIONS ER2 XX - 9XXX
R E G U L A T I O N
Media Max. working pressure Min. working pressure Pressure control range Power supply voltage Consumption current
Digital Electro-pneumatic Regulator. - Compact design - Digital display - Analog and digital input - Programmable - Zero/span adjustment function - Error display function, pressure display - Preset memory function 8-set points (3bits).
Input signal (Input impedance)
Output signal
Note 1
SPECIFICATIONS ER2 XX - 5XXX Error output signal ER204-5 0/1/2 X ER238-5 0/1/2 X ER204-5P X ER238-5P X ANALOG TYPE PARALLEL TYPE Cleaned air (equivalent to class 1,3,2 - ISO 8571-3) 7 bar Control pressure + Max. control pressure + 1 bar 0 - 5 bar DC24V ± 10% (stabilized power supply with a ripple rate of 1% or less) 0.15 A or less rush current 0.6 A or less when power is turned on 0 to 10 VDC (6.7k Ω) 0 to 5 VDC (10k Ω) 10bit 4 to 20 mADC (250 Ω) 8 points N/A Analog output 1-5 VDC (load to be connected impedance 500 kΩ or more)
ITEM Media Max. working pressure Min. working pressure Pressure control range Power supply voltage Consumption current Input signal (Input impedance) Preset input Output signal
Note 1
Error output signal Direct memory setting Hysteresis Linearity Resolution Repeatability Temperature characteristics Max. flow rate (ANR) Step response time Note 4 Mechanical vibration proof Ambient temperature Fluid temperature Connecting port size
Switch output NPN or PNP, open collector output, 30 V or less, 50 mA or less, voltage drop 2.4 V or less, compatible for usage in PLC and Relay NPN or PNP, open collector output, 30 V or less, 50 mA or less, voltage drop 2.4 V or less, compatible for usage in PLC and Relay 0,05 - 5 bar - minimum input width 0,01 bar 0.5% F.S. or less ±0.3% F.S. or less 0.2% F.S. or less 0.3% F.S. or less 0.15% F.S./°C or less 0.07% F.S./°C or less
Note 2 Note 2 Note 2 Note 2 Zero point fluctuation Span point fluctuation Note 3 No load 1000cm 3 load
IN/OUT port EXH port
G3/8
NPN or PNP, open collector output, 30 V or less, 50 mA or less, voltage drop 2.4 V or less, compatible for usage in PLC and Relay
Direct memory setting Hysteresis Linearity Resolution Repeatability Temperature characteristics Max. flow rate (ANR) Step response time Mechanical vibration proof Ambient temperature Fluid temperature Connecting port size
0,05 - 9 bar - minimum input width 0,01 bar - setting resolution 0,02 bar 0.5% F.S. or less ±0.3% F.S. or less 0.2% F.S. or less 0.3% F.S. or less 0.15% F.S./°C or less
Note 2 Note 2 Note 2 Note 2 Zero point fluctuation Span point fluctuation Note 3 Note 4
IN/OUT port EXH port
G1/4
Mounting direction Mass
0.07% F.S./°C or less 1500L/min 0.2sec. or less (Under no load condition) 98 m/s 2 or less 5 to 50 °C 5 to 50 °C G3/8 G1/4 G3/8 Free 450g
G3/8
[
1500L/min 0.2sec. or less 0.8sec. or less 98 m/s 2 or less 5 to 50 °C 5 to 50 °C G1/4
Switch output NPN or PNP, open collector output, 30 V or less, 50 mA or less, voltage drop 2.4 V or less, compatible for usage in PLC and Relay
Note 1: Select either analog or switch output. Note 2: The above applies in control pressure 10 to 90 % with 24 VDC power voltage and working pressure set at the maximum control pressure + 1 bar. Pressure may fluctuate if used for applications such as blowing only when the secondary side is a closed circuit. Note 3: The above apply when working pressure and control pressure are maximum. Note 4: The above apply when working pressure is maximum and the step is as follows: 50% F.S. -> 100% F.S. 50% F.S. -> 60% F.S. 50% F.S. -> 40% F.S. CODING
ER 2 38 - 5 0 AN
G1/4
SERIES ER
G3/8
G3/8 Mounting direction Free Mass 450g Note 1: Select either analog or switch output. Note 2: The above applies in control pressure 10 to 90 % with 24 VDC power voltage and working pressure set at the maximum control pressure + 1 bar. Pressure may fluctuate if used for applications such as blowing only when the secondary side is a closed circuit. Note 3: The above apply when working pressure and control pressure are maximum. Note 4: The above apply when working pressure is maximum and the step is as follows: 50% F.S. -> 100% F.S. 50% F.S. -> 60% F.S. 50% F.S. -> 40% F.S.
[
005
4 to 20 mADC (250 Ω) 8 points N/A Analog output 1-5 VDC (load to be connected impedance 500 kΩ or more)
Preset input
R E G U L A T I O N
ER204-9 0/1/2 X ER238-9 0/1/2 X ER238-9P X ER238-9P X ANALOG TYPE PARALLEL TYPE Cleaned air (equivalent to class 1,3,2 - ISO 8571-3) 10 bar Control pressure + 1 bar 0,5 - 9 bar DC24V ± 10% (stabilized power supply with a ripple rate of 1% or less) 0.15 A or less rush current 0.6 A or less when power is turned on 0 to 10 VDC (6.7k Ω) 0 to 5 VDC (10k Ω) 10bit
ITEM
The company reserves the right to vary models and dimensions without notice. These products are designed for industrial applications and are not suitable for sale to the general public.
SIZE 2 = size 2
PORT 04 = G1/4 38 = G3/8
INPUT 0 = 0 - 10 V DC 1 = 0 - 5 V DC 2 = 4 - 20 mA P = Parallel 10 bit
WORKING PRESSURE 5 = 0 ÷ 5 bar 9 = 0.5 ÷ 9 bar
OUTPUT AN = 1 - 5 V analog, error (NPN) AP = 1 - 5 V analog, error (PNP) SN = switch (NPN), error (NPN) SP = switch (PNP), error (PNP)
CODES ER 2 38 - 5 0 AP ER 2 38 – 5 0 SP
ER 2 38 – 5 2 AP ER 2 38 – 5 2 SP
ER 2 38 – 5 P SP ER 2 38 – 9 0 AP
The company reserves the right to vary models and dimensions without notice. These products are designed for industrial applications and are not suitable for sale to the general public.
ER 2 38 – 9 0 SP ER 2 38 – 9 2 AP
ER 2 38 – 9 2 SP ER 2 38 – 9 P SP
006
Doc serie ER-ING_rev5.qxd
26-05-2006
ER
11:00
Pagina 10
S E R I E S
New 2006
S E R I E S
New 2006
DIMENSIONS
INTERNAL STRUCTURE AND PARTS LIST
1
No.
Parts name
Material
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Cover D sub-connector Housing Controller circuit board 3 way valve Valve base Pilot chamber Piston body assembly Body Pressure sensor Piston assembly Spring Top valve Bottom valve Bottom cap O ring Base plate
PBT resin ABS resin Polyphenylen sulfite resin Polyphenylen sulfite resin Aluminium alloy die casting, etc. Aluminium alloy die casting Aluminium alloy and stainless steel, etc. Stainless steel Special brass and nitrile rubber Special brass and nitrile rubber Brass Nitrile rubber Steel sheet
2-M4 depth 12
2
10
3
11
4
12
5
13
6
14
7
15
8
16
9
17
D sub-connector 15 pins/plugs
2-# 4-40 UNC
ø 4.2 Port R (Pilot air exhaust port)
OUT
IN
R E G U L A T I O N
R E G U L A T I O N
ER
DIAGRAM G3/8 EXH port
G1/4 G3/8
FLOW CHARACTERISTICS ER204-5XXX
I/O CHARACTERISTICS ER-2XX-5XXX
2 1 0 0
20 40 60 80 100 Input signal (%)
0
1000 2000 3000 Flow rate [L/min]
6 5 4 3 2 1 0 0
4000
1000 2000 3000 Flow rate [L/min]
Working pressure 7 bar
6
Control pressure (bar)
3
Control pressure (bar)
Control pressure (bar)
4
6 5 4 3 2 1 0
RELIEF CHARACTERISTICS ER-2XX-5XXX
Working pressure 7 bar
Working pressure 7 bar
5
Control pressure (bar)
FLOW CHARACTERISTICS ER238-5XXX
5 4 3 2 1 0
4000
OPTION DIMENSIONS 0
1000 2000 3000 4000 Flow rate [L/min]
ER2-B1: floor installation type
ER2-B2: wall installation type 38
38 24
4-full R 6
8- 4.5
24
20
40 60 Input signal (%)
80
100
Working pressure 7.80 bar
0
500
1000 2000 3000 4000 5000 1500 2500 3500 4500 Flow rate [L/min]
0
500
1000 2000 3000 4000 5000 1500 2500 3500 4500 Flow rate [L/min]
50
61.5
71 87
2.3
50
22
7
1.6
53.2
0
500
1000 2000 3000 4000 5000 1500 2500 3500 4500 Flow rate [L/min]
26 36
CODES ER2-B1
007
24
38
30
24
38
Working pressure 10 bar
6
10 9 8 7 6 5 4 3 2 1 0
32
The company reserves the right to vary models and dimensions without notice. These products are designed for industrial applications and are not suitable for sale to the general public.
7
0
10 9 8 7 6 5 4 3 2 1 0
32
12
Working pressure 7.80 bar
RELIEF CHARACTERISTICS ER-2XX-9XXX
Control pressure (bar)
10 9 8 7 6 5 4 3 2 1 0
Control pressure (bar)
9 8 7 6 5 4 3 2 1 0
FLOW CHARACTERISTICS ER238-9XXX
FLOW CHARACTERISTICS ER204-9XXX
Control pressure (bar)
Control pressure (bar)
I/O CHARACTERISTICS ER-2XX-9XXX
36.5
8- 4.5
50
ER2-B2
The company reserves the right to vary models and dimensions without notice. These products are designed for industrial applications and are not suitable for sale to the general public.
008
Doc serie ER-ING_rev5.qxd
26-05-2006
11:00
Pagina 12
S E R I E S
ER
New 2006
Realizing high-level functions with microcomputer
• The digital display shows control status at a glance. 3-digit output pressure display Output status (switch output ON-OFF) is displayed in addition to error display.
• Error display function Errors are displayed and reported with electric signals back to the contol unit.
ER
Fluid discharge rate control
Fixing of lead frames, etc.
ER
• Zero/span adjustment function Zero and span can be adjusted according to the requirements of the application.
Output display 3-digit numerical LED display
• Direct memory function External input signals are not required. Secondary pressure is adjusted as desired with operation keys. Digital indicator.
• Parallel input available as standard Direct control is possible from the PLC. • Compact design • Pressure range 0 - 5 bar 0,5 - 9 bar • The highly universal D-sub connector enables bidirectional connection. The connection is rotated 90 degrees from top to side, enabling top or side connection to be selected based on use.
ER Lead frame
• Switch output function Switch outputs (built-in overcurrent protection) is possible by setting the upper/lower limit pressure
Highly precise high-response pressure control • Linearity ± 0.3% • Hysteresis 0.5% • Response time 0.2sec
R E G U L A T I O N
R E G U L A T I O N
User-friendly, installation
S E R I E S
New 2006
Tank
Grinding force control
Fluid pressure control
Controller ER
Controller
ER
Cylinder
Environment-friendly design • No lead or polyvinyl chloride All lead and polyvinyl chloride has been eliminated. Regulator for large flow rate
• Energy saving "Automatic power off" automatically turns off the digital display. Solenoid valve
Digital electro pneumatic regulator variation Series ER 100
Pressure range Input signal 5 bar Analog 9 bar 10 bit parallel 5 bar Analog 9 bar 10 bit parallel
ER 200
Assembly of chips
Port size G1/4 G1/4 G3/8
Output type NPN PNP Switch output Analog output NPN PNP Switch output Analog output
Maximum flow rate Flow path material 400 L/min Grease free 1500 L/min
Grindstone Nozzle ER
Motor
Fluorine grease
Air pump
Tension control using air brake
Balancer tension control
Air turbine speed control
Magnetic tape Air brakes
ER
ER Air turbine
Tip
ER ER
009
The company reserves the right to vary models and dimensions without notice. These products are designed for industrial applications and are not suitable for sale to the general public.
The company reserves the right to vary models and dimensions without notice. These products are designed for industrial applications and are not suitable for sale to the general public.
010
Doc serie ER-ING_rev5.qxd
26-05-2006
11:01
Pagina 14
S E R I E S
ER
New 2006
ER
Example of internal circuit and load connection for analog input
Cable configuration and dimensions G8X1 Cable and connector for regulator with analog input
Analog input, analog output + error output (PNP)
Analog input, analog output + error output (NPN)
Shield wire *Connect the shield wire to the power's minus (0 V) side.
5 pin (power supply +)
5 pin (power supply +)
11 pin (analog input)
13 pin (monitor output)
1 pin (preset bit 1)
( 6)
+ -
+
Main circuit
10 pin (common) 13 pin (monitor output)
3 pin (preset bit 3) 10 pin (common) 15 pin (power supply -)
max. 50mA
31.5
15 pin (power supply -)
1 pin (preset bit 1) 2 pin (preset bit 2)
14 pin (error output)
9-AWG26
max. 50mA
14 pin (error output) 11 pin (analog input)
3 pin (preset bit 3)
-
Main circuit
2 pin (preset bit 2)
30.7
Analog input, switch output + error output (NPN) 1000 (G8X1-1) 3000 (G8X1-3)
100
Analog input, switch output + error output (PNP)
5 pin (power supply +)
5 pin (power supply +)
11 pin (analog input)
max. 50mA
13 pin (switch output)
1 pin (preset bit 1)
Name
4
Bit 2
7
8
9
10
11
12
13
14
2 pin (preset bit 2)
15
max. 50mA
14 pin (error output) 11 pin (analog input)
-
-
Grey
White
-
Green Blue Monitor Switch Error Input signal Vacant output output output Vacant Vacant Vacant Vacant Common Output +24 0 to 10 0 to 5 4 to 20 Vacant short-circuit NPN or PNP NPN or PNP VDC VDC VDC mADC protection circuit output output 1 to 5 VDC
Black Power
+
-
10 pin (common)
-
-
13 pin (switch output)
GND
15 pin (power supply -)
Shield wire *Connect the shield wire to the power's minus (0 V) side.
1 pin (preset bit 1) 2 pin (preset bit 2)
max. 50mA
14 pin (error output)
3 pin (preset bit 3) 10 pin (common) 15 pin (power supply -)
max. 50mA
Connector pin layout (product body side) [Analog input type]
G8X2 Cable and connector for regulator with parallel input
Main circuit
-
Bit 3
Red Power supply+
Main circuit
-
Preset input signal
Bit 1
6
3 pin (preset bit 3)
Vacant Type of input
5
+
D sub socket 1 2 3 pin No. isolator color Brown Orange Yellow
R E G U L A T I O N
R E G U L A T I O N
S E R I E S
New 2006
Analog input does not have
and
.
Example of internal circuit and load connection for parallel input Parallel input, analog output + error output (NPN)
Parallel input, analog output + error output (PNP)
5 pin (power +)
5 pin (power +)
12 pin p (MSB bit 10) 11 ppin ((bit 9) 9 ppin (bit 8)
13 pin (monitor output)
Pink
Power supply+
10
11
White
Red
Grey
White
(with a black line) (with a black line)
12
13
14
15
Green
Green
Blue
Black
Parallel input signal
Bit 1
Bit 2
Bit 3 Bit 4
+24 VDC
Bit 5
Bit 6
Bit 7
Bit 8
Bit 9
Bit 10
Monitor Switch Error output output output Output short-circuit NPN or PNP NPN or PNP protection circuit output output 1 to 5 VDC
3 ppin (bit 3) 2 ppin (bit 2) 1 pin (LSB bit 1)
Power
GND
13 pin (switch output)
7 ppin (bit 6) 6 ppin (bit 5)
(with a black line)
Parallel input signal
5 pin (power +)
12 ppin (MSB bit 10) 11 ppin (bit 9) 9 ppin (bit 8)
14 pin (error output)
10 pin (common)
max. 50mA
7 ppin ((bit 6)) 6 ppin (bit 5) 3 ppin ((bit 3)) 2 ppin ((bit 2)) 1 pin (LSB bit 1)
13 pin (switch output) max. 50mA
14 pin (error output) 15 pin (power -)
12 ppin ((MSB bit 10) 11 ppin ((bit 9) 9 ppin (bit 8)
max. 50mA
+
Light blue
9
-
Red
8
Main circuit
7
+
6
Parallel input, switch output + error output (PNP)
5 pin (power +)
-
5
Common Type of input
+
10 pin (common) 15 pin (power -)
max. 50mA
100
Main circuit
Parallel input signal
7 ppin (bit 6) 6 ppin (bit 5)
14 pin (error output) 15 pin (power -)
Parallel input, switch output + error output (NPN)
Name
max. 50mA
12 ppin (MSB bit 10) 11 ppin ((bit 9) 9 ppin (bit 8)
3 ppin (bit 3) 2 ppin (bit 2) 1 pin (LSB bit 1)
15-AWG26
1000 (G8X2-1) 3000 (G8X2-3)
D sub socket 1 2 3 4 pin No. isolator color Brown Orange Yellow Purple
Main circuit
+
10 pin (common) 13 pin (monitor output)
31.5
30.7
14 pin (error output)
-
Main circuit
3 ppin ((bit 3)) 2 ppin (bit 2) 1 pin (LSB bit 1)
-
( 6.5)
7 ppin (bit 6) 6 ppin (bit 5)
max. 50mA
10 pin (common) 15 pin (power -)
CODES G8X1-1 G8X2-1
011
G8X1-3 G8X2-3
Connector pin layout (product body side) [Parallel input type]
The company reserves the right to vary models and dimensions without notice. These products are designed for industrial applications and are not suitable for sale to the general public.
The company reserves the right to vary models and dimensions without notice. These products are designed for industrial applications and are not suitable for sale to the general public.
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"F" is displayed when confirming function setting.
F1 (input signal selection) Screen F1 display details The input signal type and target value are alternately displayed.
R E G U L A T I O N
3-digit numerical LED display (green) Displays pressure and function setting details during RUN mode (pressure display). *The set mode No. and set details are displayed when function setting details are displayed.
Output display (red)
R E G U L A T I O N
ER
How to operate - RUN mode Display descriptions table
Names and functions of display and operation sections
The value, etc., is displayed when setting data.
"-" lights when the switch output is on. (Only when using switch output specifications) *Blinks when overcurrent is detected.
Input signal type symbols
The error code No. is displayed when there is an error. <Pressure display>
<Set details display>
Objective values (pressure conversion)
<Error output>
<Digital input type>
<Analog input type>
"E" lights when error output is on. *Blinks when overcurrent is detected.
Input signal type symbols Setting mode Setting number method
*If there is a +/- or upper/lower limit to the function setting, or
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Code no.
Key
is displayed.
Descriptions Parallel 10bit input
Analog 0 to 5 VDC input
Direct memory input
Analog 4 to 20 mA DC input
Setting details are sequentially displayed during RUN mode (pressure display). Use to select the setting item when setting data. Use to count up the value, etc., when setting data.
Key
Input signal type symbols
Descriptions Analog 0 to 10 VDC input
to
Preset memory input Selected preset no. is displayed. Direct memory input
Use to enter setting modes Use to set values, etc., when entering data. Key Use to select the digit of the value, etc., when setting data.
F2 (Zero/span adjustment function) Screen F2 display details The validity of zero/span adjustment and the setting are confirmed. Note: This is invalid if preset or direct memory input is selected for F1 mode.
Function list
When invalid
When valid
When invalid Name
Screen F1
Input signal selection
Pressure display
Display descriptions (RUN mode)
Setting descriptions (setting mode)
Setting method
100%
Secondary pressure is confirmed with the 3-digit numerical display LED. Unit: bar
The selected input signal and current target value (pressure conversion value) are confirmed. *When preset input (8-point) is selected, the currently selected preset No. and setting are displayed.
Zero Set value (%) adjustment
For analog input type: analog input, preset memory input, or direct memory input is selected. For preset input/direct memory input, input the setting for this mode. For parallel input: parallel input or direct memory input is selected. For direct memory input, input the setting for this mode.
P15
100% Span point (H) setting range 100 to 10%
When valid Span point Set value (%) adjustment
Control pressure
Screen display
Zero point (L) setting range 0 to 50%
0% 0%
100%
0% 0%
Input signal
100% Input signal
F3 (automatic power off) Screen F3 display details The validity of automatic power off is confirmed.
The validity of the zero/span adjustment and the setting value is confirmed. When "valid", F2.on - zero point adjustment (L) and span point adjustment (H) are alternately displayed. *The default is set with the full scale (- -).
Select whether to use with the full scale or with the zero and span adjusted. When zero/span adjustment is selected, the adjustment for this mode is set randomly.
When valid P16
F4 (switch output function) Screen F4 display details
The validity of the automatic power off function is confirmed. *The default is invalid (- -).
The validity of the automatic power off function is selected. Note: The automatic power off time is about 1 minute, and cannot be changed.
Switch output validity and setting are confirmed. Note: This is invalid with analog output specifications. P16
When invalid <Mode 1>
Switch output validity and setting are confirmed. When "Mode 1 valid" is selected, F4.0 - - tolerable range setting (L) - + tolerable range setting (H) is alternately displayed. When "Mode 2 valid" is selected, F4.1 - lower limit setting value (L) - upper limit setting value (H) will alternately display. *The default is invalid (- -).
Switch output validity is selected. When valid, mode 1 or mode 2 can be selected. The +/- tolerable values and upper/lower limit values can be set randomly. Note: The hysteresis width cannot be set.
- allowable Set value (%) side
P16
The company reserves the right to vary models and dimensions without notice. These products are designed for industrial applications and are not suitable for sale to the general public.
H (upper limit side) L (lower limit side)
For mode 2
ON Lower Set value (%) limit side
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+ allowable Set value (%) side
<Mode 2>
H (+ allowable side) Input signal setpoint L (- allowable side)
Output
Screen F4
Switch output *Switch output specifications only
For mode 1
OFF
ON OFF OFF
ON
ON Output
Screen F3
Automatic power off
Screen F2
Zero/span adjustment
When invalid
ON ON OFF
OFF OFF
Upper Set value (%) limit side
The company reserves the right to vary models and dimensions without notice. These products are designed for industrial applications and are not suitable for sale to the general public.
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Setting mode
New 2006
Setting method
Caution
Release the key lock before changing setting details.
Hold down the SET key for 2 seconds or longer with the F1 (input signal selection) screen F1 displayed.The F1 setting mode is entered.
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Setting mode
Setting method
Caution
ER
Release the key lock before changing setting details.
Hold down the SET key for 2 seconds or longer with screen F2 (zero/span adjustment) screen F2 displayed.F2 setting mode is entered.
2 seconds and over
To use with full scale * Default
2 seconds and over
After setting, exits setting mode and returns to screen F2.
*To select analog input * Default
2 seconds and over
After setting, exits setting mode and returns to screen F1. 2 seconds and over
To use with adjusted zero/span
To select preset memory input
After setting, exits setting mode and returns to screen F2.
Enters preset memory input setting mode (see below)
2 seconds and over
2 seconds and over
Exits zero/span adjustment setting mode, and returns to screen F2.
To select direct memory input Enters direct memory input setting mode (see below) 2 seconds and over
2 seconds and over
Input the set value. key: Moves digit key: Counts up value
2 seconds and over
Input the set value. key: Moves digit key: Counts up value
*This function cannot be used when preset or direct memory input is selected with F1 (input signal selection). Only full scale is used. Hold down the SET key for 2 seconds or longer with screen F3 (automatic power off) screen F3 displayed. The F3 setting mode will be entered.
Exits input signal selection setting mode, and returns to screen F1. Changing parallel input signal selection
2 seconds and over
To disable automatic power off * Default 2 seconds and over
R E G U L A T I O N
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Changing analog input signal selection Note: Analog input specifications cannot be changed.
After setting, exits setting mode and returns to screen F3.
*To select parallel input * Default
2 seconds and over
After setting, exits setting mode and returns to screen F1. 2 seconds and over
To enable automatic power off After setting, exits setting mode and returns to screen F3.
To select direct memory input
2 seconds and over
Enters direct memory input setting mode (see below) 2 seconds and over
Exits automatic power OFF setting mode, and returns to screen F3. Exits input signal selection setting mode, and returns to screen F1.
*If a key is pressed during automatic power off, the display will turn on. *The automatic power off time is set to about 1 minute, and cannot be changed.
Using preset memory input setting mode *Hold down the SET key for 2 seconds or longer with screen F1 preset memory input displayed.
2 seconds and over
Input the target. key: Moves digit key: Counts up value
Hold down the SET key for 2 seconds or longer in with screen F4 (switch output function) screen F4 displayed.F4 setting mode is entered.
2 seconds and over
After setting, moves to the next No.
2 seconds and over
To disable switch output * Default After setting, exits setting mode and returns to screen F4. 2 seconds and over
After setting, exits setting mode and returns to screen F1. 2 seconds and over
Exits preset memory input setting mode, and returns to screen F1.
To enable switch output mode 1
2 seconds and over
After setting, exits setting mode and returns to screen F4.
Input the target. key: Moves digit key: Counts up value
Using direct memory input setting mode *Hold down the SET key for 2 seconds or longer with screen F1 direct memory input displayed.
2 seconds and over
2 seconds and over
Input the set value. key: Moves digit key: Counts up value
Input the set value. key: Moves digit key: Counts up value
To enable switch output mode 2
After setting, exits setting mode and returns to screen F1.
After setting, exits setting mode and returns to screen F4.
2 seconds and over
Input the target. key: Moves digit key: Counts up value
015
2 seconds and over
Exits the switch output setting mode, and returns to screen F4.
The company reserves the right to vary models and dimensions without notice. These products are designed for industrial applications and are not suitable for sale to the general public.
2 seconds and over
2 seconds and over
Input the set value. key: Moves digit key: Counts up value
Input the set value. key: Moves digit key: Counts up value
The company reserves the right to vary models and dimensions without notice. These products are designed for industrial applications and are not suitable for sale to the general public.
2 seconds and over
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Key lock
R E G U L A T I O N
This prevents incorrect operation. Release the key lock before changing settings. Operating the key lock
Releasing the key lock
Hold down simultaneously for 2 seconds or longer
Hold down simultaneously for 2 seconds or longer
*The key is locked when power is turned on or turned on again.
Setting range of each function Setting display screen
Function F1: Input signal selection For preset memory input F1: Input signal selection For direct memory input
F2: zero/span adjustment function
F4: switch output function For mode 1
F4: switch output function For mode 2
Setting descriptions
Setting specifications
Set the target pressure
Range: 5 / 0.00 to 5.00 Note 1 9 / 0.00 to 9.00 Minimum setting: 0.01 bar
Set the target pressure
Range: 5 / 0.00 to 5.00 9 / 0.00 to 9.00 Minimum setting: 0.01 bar
Set zero point adjustment.
Range: 00 to 50 Minimum setting: 1%
Note 2
Set span point adjustment. Range: 100 to 010 Minimum setting: 1%
Note 2
Set the - tolerable value.
Range: -00 to-50 Minimum setting: -1%
Set the + tolerable value.
Range: 00 to 50 Minimum setting: 1%
Set the lower limit value. Set the upper limit value.
Range: 00 to 90 Minimum setting: 1% Range: 100 to 010 Minimum setting: 1%
Note 1
Note 2 Note 2
Note 1: If set to 5 kPa or less, it may not be possible to control pressure due to the effect of residual pressure. Note 2: The setting range may be limited depending on the setting.
Default mode settings (initialization) Screen display Screen F1
Name
Setting display Analog type Parallel type
Input signal selection
Setting descriptions
Initialization
Analog/parallel input A0.A1.A2
Screen F2 Screen F3 Screen F4
Zero/span adjustment
Full scale (Zero/span adjustment invalid)
Automatic power off
Automatic power off invalid
Switch output *Switch output specifications only
Switch output invalid
Hold down simultaneously for 3 seconds or longer Initializing
Completion
Error code Error display
Cause
Measures
Power voltage not within the rating.
Check regulator power specifications, set power voltage within the rated range, and turn power on again.
Input signal exceeded rating.
Check the regulator's input signal, set the input signal within the rated range, and turn power on again.
An error occurred during EEPROM reading or writing.
Contact your nearest Camozzi branch or dealer.
An error occurred during memory reading or writing.
Contact your nearest Camozzi branch or dealer.
Secondary pressure did not reach the set value for five or seconds or more. The switch output's overcurrent protection circuit has functioned.
Check primary pressure, supply pressure within the rating, and turn power on again. Check that there are no leaks from pipes, joints or other devices. Correctly connect, and turn power on again. If the error is not resolved, contact your nearest Camozzi branch or dealer. Check whether load current exceeds the rating. Correctly connect, and turn power on again.
If the above errors occur, errors are displayed and error output turns on.
017
The company reserves the right to vary models and dimensions without notice. These products are designed for industrial applications and are not suitable for sale to the general public.