Xuper-1851-XHD

For Welding Aluminum Bronzes and Dissimilar Metal Joining of Copper Alloys to Steels and Cast Irons

Xuper 1851 XHD ®

WELDING • Good crack and corrosion resistance • Excellent comparative mechanical properties • High deposition rates

DESCRIPTION:

INSTRUCTIONS FOR USE:

Xuper 1851 XHD is a copper-based filler rod for the joining and cladding of aluminum bronzes or dissimilar combinations of Aluminum-bronze to some steels and cast irons. Its special formulation inhibits inter-granular stress corrosion known to cause cracking better copper alloys and steels. As cladding it exhibits all the benefits of Al-bronze itself and a high deposition rate saves time and money in any application it is used.

Preparation: Remove all contaminants, particularly oil and grease. Lightly grind surfaces to remove superficial oxides.

Prepare cracks to have a 60-75° V-groove. A root opening of 1/8- in. is recommended. If necessary, preheat to remove moisture.

APPLICATIONS:

Note: High frequency AC recommended for application thinner than 0.040 or where additional weld puddle cleaning is needed.

• Aluminum bronze pump housings • Manganese bronze impellers • Ships propellers • Turbine runners • Press rams • Joining cast iron to steel • Tin plate mill rolls • Hydraulic pistons

TECHNICAL DATA: • Typical Tensile Strength 80,000 psi (550 N/mm2) • Typical Yield strength 37,000 psi (255 N/mm2) • Typical Hardness (BNH) 150 • Typical work hardened hardness: (BNH) 200 • Current & Polarity: DCEP (+) Recommended Amperages Diameter:

1/8

Amperage:

90-160

Technique: use either stringer or weave beads with the latter being preferred to minimize slag entrapment. Make sure to thoroughly de-slag between passes.

Note: Make sure that the inter-pass temperature does not exceed 300°F. Post-welding: Slow cool out of the way of drafts.

HEALTH AND SAFETY: Observe normal welding practices, respiratory protection and proper air flow pattern advised. For general welding practices, see AWS publications Z49.1 “Safety in Welding and Cutting and Allied Process”. Welding is a completely safe process when performed in accordance with proper safety measures. Become familiar with local safety regulations before beginning welding operations. DO NOT operate welding equipment or use welding materials before you have thoroughly read the proper instruction manual(s).

Please refer to the Eutectic internet site for Material Safety Data Sheet (MSDS) information.

Note: for optimum results use the lowest amperage practical

DISREGARDING THESE INSTRUCTIONS, AND/OR THE INSTRUCTIONS OF WELDING EQUIPMENT OR MATERIAL MANUALS, MAY BE HAZARDOUS TO YOUR HEALTH.

YOUR RESOURCE FOR PROTECTION, REPAIR AND JOINING SOLUTIONS Eutectic Corporation N94 W14355 Garwin Mace Drive Menomonee Falls, WI 53051 USA P 800-558-8524 • F 262-255-5542 www.eutecticusa.com

Eutectic Canada 428, rue Aime Vincent Vaudreuil-Dorion, Quebec J7V 5V5 Phone: (800) 361-9439 Fax: (514) 695-8793 www.eutectic-na.com

Eutectic Mexico KM 36.5 Autopista Mexico-Quertaro 54730 Cautitlan-Izcalli Estado de Mexico, Mexico Phone: 011 (52) 55-5872-1111 e-mail: eutectic@eutectic.com.mx

Statement of Liability: Due to variations inherent in specific applications, the technical information contained herein, including any information as to suggested product applications or results, is presented without representation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability or of fitness for a particular purpose. Each process and application must be fully evaluated by the user in all respects, including suitability, compliance with applicable law and non-infringement of the rights of others, and Eutectic Corporation and its affiliates shall have no liability in respect thereof.

1851 07-25-12© 2008, Eutectic Corporation, ® Reg. T.M., Printed in the U.S.A.