Xuper-2109

Aluminum Maintenance and Repair Electrode Electrode for Aluminum Alloys Containing Magnesium

Xuper 2109 ®

ELECTRODE • Superior crack resistance on castings and wrought alloys • Can be used for BOTH joining and cladding • Welds out-of-position

DESCRIPTION:

TYPICAL APPLICATIONS:

Xuper 2109 is an extruded electrode formulated to weld aluminum alloys containing magnesium. This easy to handle electrode runs smoothly and leaves little or no splatter.

Deposits are porous-free with a uniform profile. Xuper 2109 is particularly useful when welding 5xxx and 6xxx aluminum alloys either in the flat position or out-of-position.

• Tank and Container Repair • Structural Frame Repair • Truck Floor Bodies • Aluminum Castings (Grades containing magnesium)

WELDING PROCEDURE & TECHNIQUE: Preparation: Clean weld area to remove contaminants and surface oxides. Parts thicker than 1/8"(3.2mm) should be beveled to have an included angle of 60-75°. Preheat heavy sections or sections thicker than 1/4"(6.4mm) within a 400500°F (approx. 204°-260°C) range.

NOTE: Preheating reduces the need to use high amperage levels.

Technique: Start arc either by lightly drawing the electrode across the work piece or use a copper starting block. To help control the arc response, it is important to maintain a very short stand-off distance and to keep the electrode almost perpendicular. Back-whip craters and allow to cool before de-slagging.

Post-Welding: Slag removal is very important. It can become corrosive if not removed. Scrub part in hot, soapy water then rinse.

XUPER 2109 TECHNICAL DATA: Typical Tensile Strength: Typical Yield Strength: Typical Hardness: Electrical Conductivity: Color Match Properties:

35,000 psi (240 N/mm2) 29,000 psi (200 N/mm2) BHN: 70 IACS%: 39 Good, but will marginally darken after anodizing

WELDING PARAMETERS: Current & Polarity: DCEP (+) Diameters: 3/32" (2.4mm) 1/8" (3.2mm) 5/32" (4.0mm) Amperage Range: 55 - 80 110 - 145 120 - 160

HEALTH AND SAFETY: Observe normal welding practices, respiratory protection and proper air flow pattern advised. For general welding practices, see AWS publications Z49.1 “Safety in Welding and Cutting and Allied Process”. Welding is a completely safe process when performed in accordance with proper safety measures. Become familiar with local safety regulations before beginning welding operations. DO NOT operate welding equipment or use welding materials before you have thoroughly read the proper instruction manual(s).

Please refer to the Eutectic internet site for Material Safety Data Sheet (MSDS) information.

DISREGARDING THESE INSTRUCTIONS, AND/OR THE INSTRUCTIONS OF WELDING EQUIPMENT OR MATERIAL MANUALS, MAY BE HAZARDOUS TO YOUR HEALTH.

YOUR RESOURCE FOR PROTECTION, REPAIR AND JOINING SOLUTIONS Eutectic Corporation

Eutectic Canada

Eutectic Mexico

N94 W14355 Garwin Mace Drive Menomonee Falls, WI 53051 USA P 800-558-8524 • F 262-255-5542

52 Hymus Blvd. Suite 220 Pointe-Claire, Quebec H9R 1C9 Phone: (800) 361-9439 Fax: (514) 695-8793

KM 36.5 Autopista Mexico-Quertaro 54730 Cautitlan-Izcalli Estado de Mexico, Mexico Phone: 011 (52) 55-5872-1111 e-mail: eutectic.mexico@eutectic.com.mx

www.eutectic-na.com 08/03/07

Statement of Liability: Due to variations inherent in specific applications, the technical information contained herein, including any information as to suggested product applications or results, is presented without representation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability or of fitness for a particular purpose. Each process and application must be fully evaluated by the user in all respects, including suitability, compliance with applicable law and non-infringement of the rights of others, and Eutectic Corporation and its affiliates shall have no liability in respect thereof.

2109DS © 2007, Eutectic Corporation, ® Reg. T.M., Printed in the U.S.A.