Carrara Ferp Environmental Division 05 2018 EN

EN

FERP

environmental division

FERP

Carrara, committed to partnership

Innovative monitoring strategies for rapid results

In addition to monitoring, Carrara offers a consolidated service of technical and economic analysis to find the most efficient control plans, which fulfil the requirements of international regulations and standards, giving excellent results.

FERP Environmental Division Management Team.

fugitive emissions reduction program 3

Carrara committed to work professionally

Expertise Innovation Flexibility Quality

Carrara is an Italian Company which believes in Experience, Innovation, Flexibility and Quality as the main driving forces of its industrial Mission. The four Divisions operate in their respective fields of activity developing synergies through the continuous exchange of information and experience with their partners.

Carrara Headquarter.

4 Operative Divisions • Valve Components • Industrial Sealing • Environmental Services • Technical Yarns for Industries Carrara is a partner of the main manufacturers of process fluid control components. At its Headquarters it has a laboratory for non-destructive tests where trials are carried out on products and where the FERP Environmental Team receives regular training sessions.

Main Assets • 20.000 m2 of Covered Surface • 160 employees • patented products in range • proprietary software programs for data management • frame Agreements around the world

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FERP environmental division of Carrara

Refining Power Generation Off Shore Petrochemical

For fifteen years the FERP Environmental Division of Carrara has been among the international leaders in detecting VOC fugitive and diffuse emissions, steam leakage, industrial stationary source emissions, technical and auxiliary gases leakages, while developing Energy Saving Programs and other High Value Services for the Refining, Power Generation, Off Shore and Petrochemical sectors.

Monitoring is carried out in the fields of • Refining

• Power Generation

• Off Shore

• Petrochemical

Carrara offers consultancy services to Clients and Agencies with regard to monitoring plans in order to assess their compliance with international regulations and their use of the appropriate BAT - Best Available Techniques.

FERP, for fifteen years the Environmental Division of Carrara.

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FERP, in operation for 15 years without accidents.

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Carrara works safely and professionally

Continuous training so that whatever is done safely and better

Continuous training is the best practice to improve individual expertise and to teach staff to think and work safely at all times. The Environmental Division FERP carries out regular and rigorous training courses for its own technicians to confirm year by year its injury frequency index IF = 0 and 100% of the jobs delivered on time agreed.

injury index

Indicators if = frequency index ig = severity index

2001 0,00 0,00

0,00 0,00

2015 0,00 0,00

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F E R P E N V I R O N M E N TA L DIVISION

F U G I T I V E E M I S S I O N S

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L D A R

T A N K F A R M O G I I N S P E C T I O N

F M P - F L A R E M I N I M I Z A T I O N P L A N T H R O U G H V A L V E L O S S E S

S T E A M S Y S T E M A S S E S S M E N T

P I P E L I N E I N T E G R I T Y 3 D E N V I R O M E N T A L C O N S U L T I N G

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ADVANCED METHODS

TANK AND PIPELINE INSPECTION ENERGY SAVING

OGI SMART LDAR LDAR 10

ULTRASOUND INSPECTION

FERP advanced methods Fully computerized data collection · The data belongs to the Client · Only certified technicians, we do not employ generic operators; · Minimal operations to be carried on by Customer’s staff; · The FERPRO software automatically draws up the maintenance plan; · Totally computerized process inventory, with the possibility to access and to search the data locally or by web (FERPRO Cloud); · No more on-site physical tags (except for out-of-range/ leakers ); · The possibility to record emission history, maintenance interventions and a list of the materials used. Images can be used, where available, to create connections in Autocad, SAP.

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LDAR, SMART LDAR AND OGI TA N K FA R M S U R V E Y

Carrara plans and carries out monitoring of VOC emissions in compliance with: • LDAR protocol in accordance with EPA 453/R95 – EN15446:2008 with inspection technique EPA Method 21 for the detection of VOC fugitive emissions through FID and PID. • SMART LDAR protocol in accordance with EPA 6560-50-P (Alternative work practice to detect leaks from equipment) for the detection of VOC fugitive emissions using a remote inspection technique by infrared camera IR OGI Camera (Optical Gas Imaging).

• Inspective LDAR – SMART LDAR combined protocols.

Furthermore, FERP conducts remote inspection activities by IR OGI Camera, of the “tank roof fitting” in order to direct maintenance activities in line with supervision and improvement plans.

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F L A R E M I N I M I Z AT I O N PLAN AND STEAM SYSTEM ASSESSMENT

ENERGY SAVING PROGRAM

The Valve Leak Acoustic Detection program is a part of the FMP - Flare Minimization Plan - and controls the leakage through of ESV (Emergency System Vent), ESD (Emergency Shut Down) and manual blow down valves.

This program can be conducted together with the SSA -Steam System Assessment – using a simulation software which can construct approximate models of the site steam system. The aim is to predict savings that could be achieved by the implementation of key steam system Best Practice measures, for example, the regular inspection of steam traps and insulation systems in order to drive the maintenance and the improvement plan.

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PIPELINE INTEGRETY 3 D E N V I R O M E N TA L CO N S U LT I N G

SMART 3D CAD PLANTS AND PIPELINES Carrara offers the full range of non-destructive detection techniques for pipelines, selecting case by case the most appropriate one on the basis of past experience and the Best Practices. Carrara also offers smart 3D CAD plant and pipeline design services for better maintenance management.

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SETTING FLANGE

FERP

metallic gaskets for flange

Flat Gaskets for Flange

Planisteel is the range of Spirometallic, Kamprofile and Ring Joints gaskets in compliance with international standards or customised on demand.

Planigraph, Planiflon and Planiflex gasket sheets and sealing gaskets for all applications.

FERP

INSULATION KITS

mechanical seals

flange protection

FERP

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Metallic Flange Gaskets

Seats for soft or metallic sealing for ball and gate valves, seat/ball kit equipped with all gaskets.

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Valve Components

A wide and certified product range of API 622, ISO 15848, BAM and FDA certified packing for all industrial applications.

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Braided Packings

SETTING MECHANICAL SEALS

FERP

flat gaskets for flange

FERP

FERP

environmental division

Mechanical seals

Insulation Kits

FERP Envir. Division

The Single Stationary Multiples Springs Cartridge and Metal Bellows Single Cartridge mechanical seals are the main products in our range.

Flange insulation kits for cathodic protection are one of our specialities.

LDAR and SMART LDAR, monitoring of Tanks and steam systems, 3D environmental consulting.

CARRARA SpA via Provinciale, 1/E - 25030 ADRO (Bs) Italy - Tel. +39 030 7451129 / 7457821 - Fax +39 030 7453238 / 7457829 info@carrara.it - www.carrara.it

FERP ENVIRONMENTAL DIVISION - EN - 05-18

SETTING FLANGE

valgasket division

packings for valves and pumps

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FERP VALVE SEALANTS & COMPONENTS

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SETTING COMPRESSION PACKINGS

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Text and pictures of this catalogue are Carrara properties. The reproduction, also partial, for improper divulgation is forbidden.

www.carrara.it