Railroad products by Cembre S.p.A.

RAILROAD PRODUCTS

PRESENTATION This catalogue illustrates the range of our products for Railway Applications. For each product family we indicate the principal features, and sometimes the most frequent applications and the necessary guidelines for a correct application. Our sales personnel are at your disposal to supply more detailed information and our design and development engineers are available to study new solutions to particular applications.

All Cembre products comply with Directive 2011/65/EU of the European Parliament and Council dated 8 June 2011 (and subsequent amendment).

On 14th December 1990 Cembre SpA Quality Management System was certified by Lloyd’s Register of Quality Assurance (LRQA) according to ISO 9002-1987 EN 29002 - 1987 BS 5750: Part 2: 1987 for the manufacture of insulated and uninsulated copper crimping connectors. Then on 22nd December 1992 Cembre SpA was certified ISO 9001 for the design and manufacture of cable accessories, electrical connectors and associated tools. The activities of the main premises in Brescia, the Italian regional officies and the subsidiary companies in Great Britain, France, Spain, Germany and USA are governed by a single Quality System, assessed by Lloyd’s Register of Quality as conforming to the ISO 9001:2008 norm, for the design, manufacture and sales of electrical connectors and associated tools, cable accessories, marking systems, tooling and products for railway applications. In house repair, refurbishment and calibration of tooling. This guarantees a homoge-neous and high quality level of the products and services that Cembre offers to its customers.

Cembre S.p.A. has recently recognised the need to align its Environmental Management System with the spirit and content of UNI EN ISO 14001: 2004 as fundamental to future development. To this end the company undertook a wide-ranging review of all functions including development and design stages, material selection, usage and manufacturing processes. The resulting definition of operational procedures in line with these aims and provisions has enabled Cembre S.p.A. to achieve Environmental Certification, further highlighting the companies sensitive and careful approach to environmental protection. Cembre S.p.A. has recently enhanced its business processes with the certification by Lloyd's Register of Quality Assurance, of its Management System for the Health and Safety of Workers,

in accordance with the standard OHSAS18001:2007 (Occupational Health and Safety Management System). The project, launched in early 2011, was strategically designed to facilitate the active participation of all employees at every level in the application of systems management, in order to optimise compliance of risk management capability with regard to laws and regulations concerning the health and safety of workers. All employees have received exhaustive training and are involved, by exercising their individual responsibility and competence, as key players in the identification of residual risk situations and the proposal of corrective solutions. For Cembre then, this certification is not only the proper recognition of the quality of work performed, but also an incentive to maintain a determined competitive advantage in increasingly difficult and aggressive international markets.

Cembre Ltd. factory in Curdworth Birmingham (GREAT BRITAIN)

Cembre Inc. Edison - New Jersey Operative since March 1999, Cembre Inc. based in Edison, NJ, provides full stock of our products available to customers, technical assistance and repair capabilities with immediate availability of spare-parts. Our head-office in Edison serves the United States, Canada and Mexico.

Production units

Cembre S.p.A. factory in Brescia (ITALY) covers an area of approximately 121.000 sqm

INDEX Page

RAIL WEB ELECTRICAL CONNECTION SYSTEM TYPE AR 60D

2-3

RAIL WEB ELECTRICAL CONNECTION SYSTEM TYPE AR 69D

4-5

RAIL WEB CABLE CONNECTION SYSTEM - DOUBLE CONTACT BUSH TYPE AR 260D - AR 280

6-7

SINGLE SIDE BONDING SYSTEM FOR CONTINUITY AND EARTHING APPLICATIONS TYPE AR 61E - AR61DE

8-9 10-12

THE RAIL WEB CONTACT - TYPICAL APPLICATIONS HYDRAULIC SYSTEMS FOR INSTALLING RAIL WEB ELECTRICAL CONNECTION AR

TEMPORARY RAIL ELECTRICAL CONNECTION SYSTEM TEMPORAIL FOR RETURN CURRENT, SIGNALLING AND EARTHING APPLICATIONS

14 15-17

RAIL DRILLS STANDARD ACCESSORIES

OPTIONAL ACCESSORIES

19-26 27

EXAMPLE OF RAIL DRILLING MACHINE INSTALLATION RDS-14P-AA AUTOMATIC RAIL SAW

28-29

SUPPORT TROLLEY CS-SD

30-31

PORTABLE - TWO CYCLE GAS ENGINE IMPACT WRENCH NR-11P

32-35

DRILLING MACHINES FOR WOOD TIES

36-39

PANDROL MACHINE

40-43

CONNECTING JOINTS FOR PROFILED CONTACT WIRES

HYDRAULIC, PROFILE CUTTING TOOLS TYPE RH-TFC / HT-TFC / B35M-TFC

GROOVED CONTACT WIRE ALIGNMENT DEVICE DURING THE INSTALLATION OF CONNECTING JOINTS

MECHANICAL STRAIGHTENING DEVICE FOR GROOVED CONTACT WIRES

HYDRAULIC NUT SPLITTING HEADS AND TOOLS

48-49

ADDITIONAL CEMBRE PRODUCTS

50-53

HYDRAULIC CRIMPING TOOLS AND PRESSHEADS

54-66

HYDRAULIC CABLE CUTTERS

67-73

HYDRAULIC PUMPS

74-77

TOOLS and MECHANICAL TOOLS

78-79

THERMAL TRANSFER PRINTERS

TERMO-ROLL

81 82-94

IDENTIFICATION and LABELING

RAIL WEB ELECTRICAL CONNECTION SYSTEM FOR RETURN TRACTION AND GROUNDING APPLICATIONS

NT TE E

• PA

AR 60D

• PA NT TE E

AR 60D

Screw with (1 Piece) hollow hex head

Copper bush

Lug

Flat steel washer

Selflocking nut

Electrical Permanent Contact for rail web type AR 60D for hole diameter 3/4” Railweb thickness: between 17/32" to 11/16".

This system has been studied, projected and realized by Cembre in 1988 after a deep analysis of existing electrical connection systems and their performances. The aim of the Cembre system is to provide a general and substancial improvement on the most important caractheristics of a contact between the rail and the electric cables like: – extremely low resistance (in terms of micro-ohms); – easy installation procedures and not depending on operator skilness; After extensive tests, either in laboratory or in the field, – short installation time (less than one minute for each operation); the system has been recognized as totally reliable and per– possibility of disconnection / connection of attached cables. fectly matching the above listed requirements. – cold extruded (requires no heating to the rail).

System components are as follows:

a – Electrolytically tin-plated copper bush type AR 60-1 b – Steel M12 screw with hollow hex head (1 piece) c – Flat steel washer d – Self-locking nut

a d

To be installed by:

Hydraulic tool type HTEPE-DETY or tool type RHTEP

AR 60D ASSEMBLY

Ø inch

inch

AR 60D



17/32" ÷ 11/16"

3/4"

CAL 19.20

OG 13.2



∅ OK







 HTEPE-DETY or RHTEP







NT TE E

• PA

Steel M6 screw with (1 Piece) hollow hex head

Flat steel washer

Copper bush

Lug M6 Selflocking nut

Electrical Permanent Contact for rail web type AR 69D, for hole diameter 3/8" Railweb thickness: between 17/32" to 11/16" System components are as follows:

a – Copper bush type AR 69D-1 protected on surface by suitable metal plating b – Steel M6 screw with hollow hex head c – Flat steel washer d – M6 self-locking nut

a d

To be installed by:

Hydraulic Tool type HTEPE-DETY or RHTEP (using installation kit type AR69-INST) or hand held ratchet tool Type MTE1

• PA

AR 69D

NT TE E

AR 69D

RAIL WEB ELECTRICAL CONNECTION SYSTEM FOR SIGNALLING DEVICES

AR 69D ASSEMBLY

inch

AR 69D



17/32" ÷ 11/16"

Ø inch

3/8"

CAL 95.10

OG 6.5

M9M5



∅ OK











HTEPE-DETY , RHTEP or MTE1





RAIL WEB CABLE CONNECTION SYSTEM DOUBLE CONTACT BUSH TYPE

NT TE E Cable lugs

• PA

Electrolytically tin-plated copper bush

AR 260D

Electrolytically tin plated copper alloy washer

Stainless steel self-lock nut

Stainless steel Bolt

System components are as follows:

• PA

NT TE E

h 80 wit -M14 2 R A * 48 ug 2A by l r e p cop pproved TY I a ORK CORITY Y W E H N IT AUT S N A TR

AR260D AR280

AR 260D AR 280*

Stainless steel flat washers

a – Electrolytically tin-plated copper bush type AR 260-1 b – Electrolytically tin-plated copper alloy washer type AR 260-2 c – M12x70 flat steel bolt d – M12 stainless steel flat washer e – M12 stainless steel self-lock nut

AR 280

To be installed by:

a – Electrolytically tin-plated copper bush type AR 280-1 b – Electrolytically tin-plated copper alloy washer type AR 280-2 c – M14x70 flat steel bolt d – M14 stainless steel flat washer e – M14 stainless steel self-lock nut

hydraulic tool type HTEPE-DETY or RHTEP for AR 260D (HTEPY for AR 280)

Installation Tool e

CABLE CONNECTION ASSEMBLY

RAIL WEB CABLE CONNECTION APPLICATIONS

• Traction return bonding • Continuity bonding • Signal track circuit connection • Ground bonding 6

AR 260D and AR 280 ASSEMBLY

inch

Ø inch

AR 260D

17/32" ÷ 11/16"

3/4"

CAL 19.20

OG 13.2

AR 280

9/16" ÷ 5/8"

1 1/8"

CAL 118.1532

OG 15.2





∅ OK









HTEPE-DETY or RHTEP for AR 260D (HTEPY for AR 280)











NT TE E

• PA

➞

• PA

AR 61E AR 61DE

NT TE E

AR61E AR61DE

SINGLE SIDE BONDING SYSTEM FOR CONTINUITY AND EARTHING APPLICATIONS

➞

Railweb thickness: between 0.31" to 0.87".

This unique system was developed by Cembre in response to a requirement for a version of the rail web bonding system, which could be installed in situations where access is limited to one side of a rail or trackside structure.

Examples include; • Running rail with check rail in situ • Switches and crossings • Circular hollow section stanchions • Blind holes in thick rail web

➟ Electrical Permanent Contact for rail web type AR 61E and AR61DE for hole diameter 7/8” The Single Side Bonding System has been designed around the same basic principles as Cembre’s existing systems: • Low electrical resistance due to intimate contact between bush and hole surfaces • Simple installation method that does not depend on operator skill • Quick and easy to install (2 minutes for complete installation and assembly) • Easy to connect/disconnect cables for fault finding/maintenance • Does not rely on tight hole tolerances • ‘Extrusion’ installation method provides a seal between the bush and the hole preventing moisture ingress and corrosion, increasing the longevity of the connection

➟

System components are as follows:

a – Electrolytically tin-plated copper bush type AR 61E-1 b – M12 steel expansion bolt c – locking washer d – M12 stainless steel self-lock nut

To be installed by:

Hydraulic tool type RHTEPE-12-E and BAS-19 RHTEPE-12-E

➞

Electrical and mechanical testing has been carried out on the system including: • Temperature cycling • High current loading • Salt chamber corrosion testing • Mechanical flexion testing

BAS-19

➞

d TERMINAL LUG

➞

AR 61E and AR61DE ASSEMBLY inch

AR 61DE

CAL 22.23

OG 13.2

0.31" ÷ 0.49"



OK Assemble the bush and OG13.2 plunger to RHTEPE-12-E bush installation tool

 ➞ CAL 22.23



INSTALLED BUSH

OG 13.2

➞

Check hole diameter using CAL 22.23

 ➟

Insert bush into hole and operate tool to install bush

RHTEPE-12-E

 EXPANSION BOLT

Assemble terminal lug, locking washer, expansion bolt and M12 NUT against bush flange. Secure BAS-19 to threaded end of expansion bolt.

M12 NUT BAS-19

LOCKING WASHER

TERMINAL LUG



➞

➞ BUSH

BAS-19 FASTENER INSTALLATION TOOL

BUSH INSTALLATION TOOL

➟

ø 7/8”



➟ RHTEPE-12-E

BAS-19

T [Nm]

➟

Tighten BAS-19 to push thrust pin through expansion bolt.

M12 80

➞

7/8"

FASTENER ASSEMBLY

ø 7/8” ø 7/8”

0.49" ÷ 0.87"

➞

Ø inch

➞

AR 61E

➞

RAIL WEB ELECTRICAL CONNECTION SYSTEM TYP AR The advantages of using the Cembre rail web contacts are that the bush can be installed in all weather and environmental conditions, with a simple, easy to operate portable tool, producing a consistent, quality installation, independent from the skill of the operator. The reduced installation time of this system results in overall cost savings. During installation the bush is ‘extruded’ and the copper material flows into the wall of the hole, compensating for variation in hole size and filling any voids and uneven surfaces.

 Schematic view of the extrusion process (section)





Extensive testing, performed in the test laboratory and in the field, have demonstrated a low and constant resistance, mechanical stability and protection from atmospheric corrosion. Examples of the electrical tests

Heat Cycling Tests

Short Circuit Testing

Examples of tests in salt water environments

Salt Mist Exposure Testing 10

On site testing

TYPICAL APPLICATIONS AR60D installation

Transmission of coded and return current on lines fitted with automatic block

Signalling and traction current connection to manganese steel cast exchange units

Protection equipment

Various connections involved in the train location system

Return current connections to substations

Connections of metallic structures to rails for grounding purpose

Electrical connection of underground metal structures to rails

Examples of lines equipped with automatic block.

Examples of AR60D system in electric joint applications.

Features, and advantages of this system are explained in various railways magazines

The AR60D system is used world wide proving to be fully reliable in all the working conditions. 11

ELECTRICAL CONNECTION SYSTEMS TO RAILS AND TO TRACK EQUIPMENT

1) Example of electrical connections using a low stranded conductor to provide electrical continuity on cast manganese steel crossovers. 1a) AR60D rail web connection, rail side 2) Example of electrical connections using a flexible cable to provide electrical continuity on cast manganese steel crossovers. 2a) AR60D rail web connection, rail side 3) AR260D double contact rail web connection 1a

HYDRAULIC SYSTEMS FOR RAIL WEB ELECTRICAL CONNECTIONS AR…., TYPE HTEPE-DETY

Hand held hydraulic installation kit for setting the Cembre bonding bush (AR 60D and AR 260D) into the rail web consisting of the following accessories: HTP-Z hand pump, RHTEPE-S extruding head, VAL-P14 plastic carrying case, CAL 19.20 gauge and 2 OG 13.2 plungers. The HTP-Z hand pump has a 3 feet flexible hose and can be connected to hydraulic heads as RHTEP, TC025, RH50, RHTD1724 Dimensions: Pump body: Head: Total weight:

length width length

10.8 in. 5.12 in. 4.5 in. 7.7 lbs

RHTEP

System consisting of: a - Hydraulic head type RHTEP-S to be connected to a pump developing a nominal pressure of 10,000 psi, for example B70MP24A battery operated hydraulic pump (see page 74-77) b - 2 plungers type OG 13.2 in special steel (for extruding AR60 bonds) c - CAL 19.20 gauge for both check of the rail hole and for screwing of the plunger itself into the head (for AR60 bonds) d - metal case type VAL RHTEP Dimensions: length: Weight:

4.17 in. 2.42 lbs

KIT AR 69-INST

Including: – CAL 95.10 Gauge – M9 M5 Adapter – OG 6.5 Plunger For the installation of the electrical contact AR 69D type

EXTRACTOR TO REMOVE AR 60-1 BUSHES FROM THE RAILS ECR19+ECR1 Kits

In order to remove AR60D bushes from the rail, available (upon request) is the ECR 19 kit (punch + puller) with the positioner ECR-1. For use please refer to the following picture

MECHANICAL HAND SETTING TOOL FOR AR69D MTE-1

The MTE1 hand setting tool provides an easy and quick mechanical installation. The tool comes complete with: - 2 plungers 0G 6.5 type in special Steel (for extruding AR69D bonds) - CAL 95.10 gauge for both check of the rail hole and for screwing of the plunger itself into the head - Canvas bag - Weight: 3 lbs 13

TEMPORARY RAIL ELECTRICAL CONNECTION SYSTEM TEMPORAIL FOR RETURN CURRENT, SIGNALLING AND EARTHING APPLICATIONS TEMPORAIL

New

The Temporail system of connections and tooling provides a quick and reliable means to guarantee continuity of conductivity in rails during maintenance, repair and new installations. Essential for maintaining return current connections, the Temporail system is also ideal for temporary signaling applications and earthing between the line and adjacent trackside structures. Cembre Temporail system brings to all rail types with 4.9, 5.5 or 5.9 inc. foot • Easy installation /removal using Cembre patented tool HT-TRC • Safer working without the risks associated with alternative systems • Connection without any drilling or welding • No grinding or cleaning from previous operations • High vibration resistance • Accurate location on rail foot • Reusability due to controlled use of force Temporail kit code

Typical installation of Cembre Temporail

Comprising Two Steel contact clamps interconnected by

6.5 ft. 250 MCM insulated Aluminum RTC1Al10-2000* flexible conductor cl.5 terminated both ends with Aluminium lugs and fixed with M10 Steel bolts and plain washers. *Please refer to Cembre to verify the suitability of your rail profile with this clamp

Temporail requires no preliminary preparation to ensure good electrical connection as the clamp deeply scores the surface of the rail foot during installation.

HT-TRC hydraulic tool • Specifically designed to insert and extract Cembre Temporail clamp • Works on all rail types with foot up to 5.9 inc. • Patented tool with safety feature protects against ejection of metal pieces during extraction

NT TE E

P D• A

Extraction

Insertion

Simple, safe insertion and extraction of Cembre Temporail

• PA

RAIL DRILLS Cembre Rail Drilling Machines have been specifically designed for use in Railway applications to provide a consistent and accurate hole, in all types of weather conditions.Due to their compact size, our drill can save considerable time by allowing direct operation in cases which would normally require the removal of armament.Special twist drill bits can be used for hole diameters of 9/32 to 1 1/8” on rail up to 3 1/2” thick. Broach cutters can be used for hole diameters 3/4” to 1 1/2” on rails up to 2 3/4” thick. The drills are provided with a coolant system consisting of a reservoir and pump for use with suitable cooling lubricants. Connection to the rail drill is by a quick coupler. The units are lightweight and designed for single operator use.

LD-1PY-ECO - 2 cycle gas

NT TE E

GENERAL FEATURES: • Engine: 2 cycles • Displacement: 45.4 cc • Fuel: 2% (1:50) oil/gasoline mixture • Start: by rope pull • Clutch: Centrifugal with automatic intervention • Power: 1.9 HP; 1.4 kW / 7500 rpm P • Drilling range: Ø 9/32" to 1 9/16" D• A • Max drilling thickness: 2 3/4” • Weight: 41.5 lbs • PA

According to phase 2 European Directives

LD-2EY - Electric

NT TE E

P D• A

NT TE E

• PA

GENERAL FEATURES: • Electric single phase engine: - supply voltage 120 V - 60 Hz - power rating 1.8 W • Drilling range: Ø 9/32” to 1 1/2” • Max drilling thickness: 2 3/4” • Weight: 38 lbs

RAIL DRILLS

GENERAL FEATURES: • Engine: hydraulic • Oil input flow: 5 gpm • Oil input pressure: 2,000 psi • Power: 2 kW • Weight: 44 lbs

LD-8H - Hydraulic

NT TE E

P D• A

• PA

Drilling range: Ø 9/32” to 1 1/2”

NT TE E

• PA

According to phase 2 European Directives and EPA regulations

Drilling range: Ø 9/32” to 1 1/2”

NT TE E

• PA

GENERAL FEATURES: • Direct current electric motor • Supply voltage: 24 V DC • Power rating: 345 W • Weight: 37 lbs

P D• A

BATTERY PACK 24 V DC 16 Ah

NT TE E

LD-12BY - Battery

GENERAL FEATURES: • Engine: four cycle • Displacement: 35.8 cc • Fuel: unloaded regular grade gasoline • Start: by rope pull • Clutch: centrifugal with automatic intervention • Power: 1.3 HP ; 1 kW • Weight: 43 lbs

NT TE E

P D• A

LD-41PY - Four cycle gas

Drilling range: Ø 9/32” to 3/4”

BATTERY PACK: – BP 24-16 (24 V DC 16 Ah): 33.2 lbs. – BP 24-10 (24 V DC 10 Ah): 24.2 lbs. • Battery condition display • Protection fuse • Battery charger 24V 2A max.

BATTERY PACK 24 V DC 10 Ah

RAIL DRILLS Typical fixing situations: To the Railweb This system is ideally suited to working when the track is under possession or if not under possession when adequate train sighting provision is in place, however removal from the rail can be quickly achieved if so required. Using this arrangement, a hole can be drilled in correspondence of tie.

Rail drills for drilling in correspondence of guard rail LD-1PYGR-ECO

LD-2EYGR

LD-41PYGR

GENERAL FEATURES: • Engine: 2 cycles • Displacement: 45.4 cc • Fuel: 2% (1:50) oil/gasoline mixture • Start: by rope pull • Clutch: Centrifugal with automatic intervention • Power: 1.9 HP; 1.4 kW / 7500 rpm • Drilling range: Ø 9/32" to 1 9/16" • Max drilling thickness: 2 3/4” • Weight: 41.5 lbs.

GENERAL FEATURES: • Electric single phase engine: - supply voltage 120 V - 60 Hz - power rating 1.8 kW • Drilling range: Ø 9/32” to 1 1/2” • Max drilling thickness: 2 3/4” • Weight: 38 lbs

GENERAL FEATURES: • Engine: four cycle • Displacement: 35.8 cc • Fuel: unloaded regular grade gasoline • Start: by rope rull • Clutch: centrifugal with automatic intervention • Power: 1.3 HP ; 1 kW • Drilling range: Ø 9/32” to 1 1/2” • Weight: 43 lbs

STANDARD ACCESSORIES (ALWAYS SUPPLIED WITH THE DRILLING MACHINE) RAIL DRILLS TYPE LD-1PY-ECO AND LD-2EY

These machines are supplied with the following accessories: DBG-Y Over Rail Clamp For clamping of drilling machine to rail web and track fittings Complete with • TDB 6 termination

SR 5000 Coolant unit

Coolant unit consisting of pressure vessel and hose, fitted with a manual pump and maximum pressure valve. Connection to the drilling machine is by quick coupler.

Measure for mixture preparation* (6261300) It allows to prepare the oil-gas mixture

Oil for the gear box for LD-3PY 100 ml (6001361) Oil for the gear box for LD-2EY 140 ml (6001362)

Range of tools • • • • •

1 1 1 1 1

x x x x x

spark plug key* 5 mm Allen key (6134020) 6 mm Allen key (6134030) 4 mm Allen key, with handle (6134010) swarf brush (6261310)

* Accessory supplied only for LD-1PY-ECO (6134040) and LD-41PY (6134042) rail drills

Socket head cap screws 4 pcs for clamping cutter or adaptor into spindle shaft (6340160) 4 pcs for securing drilling template to the front plate (6900316) 4 pcs for securing heavy duty drilling template to the front plate (6900330)

ARE Adaptor For the external application of the coolant. Fits directly to the SR 5000 coolant unit coupler

FOR USE WITH BROACH CUTTERS Guide Bits Allow the automatic control (opening and closing) of the flow of the cooling mixture during the drilling operation. They must be inserted in the rear of the cutter, before the cutter is located into the spindle. • PPC2 For use with short broach cutters (7/8” depth of cut) • PPL2 For use with long broach cutters (2” depth of cut)

FOR USE WITH SPIRAL BITS DPE Spacer For use with APE adaptor to activate the coolant when using spiral drill bits.

OPTIONAL ACCESSORIES FOR RAIL DRILLING MACHINES (TO BE ORDERED SEPARATELY) VAL P24 • Plastic carrying case for rail drills • Accommodates the complete drill together with the clamping device and accessories. • 30 (L) x 18 (W) x 19 (H)

VAL P24-CS VAL P24 with wheels and folding handle.

VAL LD-SR • Steel carrying case for RAIL DRILL and SR 5000

VAL LD • Steel carrying case for RAIL DRILL • Accommodates the complete drill together with the DBG-Y clamp and the VAL-MPA tool case • 23 1/2” (L) x 13 1/2” (W) x 18 1/2” (H)

VAL MPA • Suitable for storage of rail shoes, cutters and accessories • 15 1/2” (L) x 13 3/4” (W) x 2 1/4” (H)

DBG-LY device for clamping the drill to the girder rails

OPTI-2 engine lubricant One mix for all 2 cycle engines

DBG-GR device for clamping the drill in correspondance of guard rail

DBG-AY device for clamping the drill to the third rails For drilling 150 lb and aluminium composite contact rails form one side (to be used with TST 50 two stage template).

TST 50 two stage template (to be used with DBG - AY clamp) This device enables the drilling of 150 lb and aluminium composite contact rails from one side. TST 50 Restart of work stroke: 1.97” Typical application: – Aluminium composite rail – 150 lb contact rail (Please see pag. 20 for accessories)

ANTIFREEZE Concentrate of 1 or 5 gallons LR3 added to the lubro cooling mixture with the right percentage will maintain the lubrocooling mixture fluid in negative temperature conditions.

LUBROCOOLER LR2 concentrate, 1 or 5 gallons. This product of vegetable origin, to be watered down in the percentage 95% water, 5% oil, will provide a white color mixture very effective for the drilling operations resulting in no heating at the rail or the drilling machines 19

OPTIONAL ACCESSORIES FOR RAIL DRILLING MACHINES (TO BE ORDERED SEPARATELY) Rail shoes for positioning the drill on running and guard rails Enable the automatic positioning of the machine on the drilling axis of each specific rail.

SPA/2-HSB Suitable to adjust the drilling height to be used in combination with MPAU template.

Cembre Rail Shoes Drilling On Running Rails MPAU MPAU-10 MPAF 40 LB ASCE MPAF 60 LB ASCE MPAF 80 LB ASCE MPAF 85 LB ASCE MPAF 85 LB PRR MPAF 85 LB PS MPAF 90 LB ARA-A MPAF 90 LB ASCE MPAF 100 LB ARA-A MPAF 100 LB ARA-B MPAF 100 LB ASCE MPAF 100 LB DY MPAF 100 LB NH MPAF 100 LB RE MPAF 100 LB RE-HF MPAF 100 LB PRR

Cembre universal rail shoe (for other types of rail or special application such as drilling #20 high speed switch points) Cembre universal short rail shoe (for other types of rail or special application) Cembre Shoe for drilling 40 LB ASCE rail (Bolt hole elevation 1 9/16”) Cembre Shoe for drilling 60 LB ASCE rail (Bolt hole elevation 1 115/128”) Cembre Shoe for drilling 80 LB ASCE rail (Bolt hole elevation 2 3/16”) Cembre Shoe for drilling 85 LB ASCE rail (Bolt hole elevation 2 17/64”) Cembre Shoe for drilling 85 LB PRR rail (Bolt hole elevation 2 1/16”) Cembre Shoe for drilling 85 LB PS rail (Bolt hole elevation 2 15/64”) Cembre Shoe for drilling 90 LB ARA-A rail (Bolt hole elevation 2 9/16”) Cembre Shoe for drilling 90 LB ASCE rail (Bolt hole elevation 2 45/128”) Cembre Shoe for drilling 100 LB ARA-A rail (Bolt hole elevation 2 3/4”) Cembre Shoe for drilling 100 LB ARA-B rail (Bolt hole elevation 2 65/128”) Cembre Shoe for drilling 100 LB ASCE rail (Bolt hole elevation 2 65/128”) Cembre Shoe for drilling 100 LB DY rail (Bolt hole elevation 2 5/8”) Cembre Shoe for drilling 100 LB NYNH& H rail (Bolt hole elevation 2 39/64”) Cembre Shoe for drilling 100 LB RE rail (Bolt hole elevation 2 45/64”) Cembre Shoe for drilling 100 LB RE-HF rail (Bolt hole elevation 2 45/64”) Cembre Shoe for drilling 100 LB PRR rail (Bolt hole elevation 2 9/32”)

MPAF 100 LB PS MPAF 105 LB DY MPAF 115/119 LB RE MPAF 122 CB MPAF 127 LB DYM MPAF 130 LB RE MPAF 130 LB RE-HF MPAF 130 LB RE-HFB MPAF 130 LB PS MPAF 131 LB RE MPAF 132 LB RE MPAF 133 LB RE MPAF 136 LB RE MPAF 136 LB LVM MPAF 140 LB RE MPAF 141 LB AB MPAF 152 LB PS MPAF 155 LB PS

Cembre Shoe for drilling 100 LB PS rail (Bolt hole elevation 2 31/64”) Cembre Shoe for drilling 105 LB DY & 110 LB RE rail (Bolt hole elevation 2 43/64”) Cembre Shoe for drilling 112/115/119 LB RE rail (Bolt hole elevation 2 7/8”) Cembre Shoe for drilling 122 CB rail (Bolt hole elevation 2 7/8”) Cembre Shoe for drilling 127 LB DY rail (Bolt hole elevation 3 1/8”) Cembre Shoe for drilling 130 LB RE/HF-A rail (Bolt hole elevation 2 3/4”) Cembre Shoe for drilling 130 LB RE/HF rail (Bolt hole elevation 3 1/16”) Cembre Shoe for drilling 130 LB HF-B rail (Bolt hole elevation 3 3/8”) Cembre Shoe for drilling 130 LB PS rail (Bolt hole elevation 2 3/4”) Cembre Shoe for drilling 131 LB RE rail (Bolt hole elevation 3 1/2”) Cembre Shoe for drilling 132 LB RE running rail (Bolt hole elevation 3 3/32”) Cembre Shoe for drilling 133 LB RE rail (Bolt hole elevation 3”) Cembre Shoe for drilling 136 LB RE rail (Bolt hole elevation 3 3/32”) Cembre Shoe for drilling 136 LB LE VAL rail (Bolt hole elevation 3 1/16”) Cembre Shoe for drilling 140 LB RE and 140 PS rail (Bolt hole elevation 3”) Cembre Shoe for drilling 141 LB AB and 141 LB RE rail (Bolt hole elevation 3 3/32”) Cembre Shoe for drilling 152 LB PS rail (Bolt hole elevation 3 3/4”) to be used with PFA1 (arbour extension) and PPL5 (Pilot Bit) Cembre Shoe for drilling 155 LB PS rail (Bolt hole elevation 3 3/8”) to be used with PFA1 (arbor extension) and PPL5 (Pilot Bit)

OPTIONAL ACCESSORIES FOR RAIL DRILLING MACHINES (TO BE ORDERED SEPARATELY) Cembre Rail Shoes Drilling On Crane Rails (using DBG-AY and 2” depth cutter with PPL2)

Cembre Rail Shoes Drilling On Guard Rails (Using DBG-GR clamp) MPAF 100 LB ARA-B GR MPAF 115/119 LB RE GR MPAF 115 LB-RE-3132 MPAF 132 LB-RE-3932 MPAF 136 LB-RE-314

MPAF-175LB-258 MPAF-171LB-258 MPAF-104LB-2716 MPAF-105LB-21364 MPAF-135LB-21532

Cembre Shoe for drilling 100 LB ARA-B guard rail (Bolt hole elevation 2 1/4”) Cembre Shoe for drilling 112/115/119 LB RE guard rail (Bolt hole elevation 2 5/8”) Cembre Shoe for drilling 115 LB-RE-3132 guard rail (Bolt hole elevation 3 1/32”) Cembre Shoe for drilling 132 LB RE guard rail (Bolt hole elevation 3 9/32”) Cembre Shoe for drilling 136 LB RE guard rail (Bolt hole elevation 3 1/4”)

Cembre Rail Shoes Drilling On Aluminum Composite Rails (using DBG-LY and 2" depth spiral bits)

Cembre Rail Shoes Drilling On Girder Rails (Using DBG-LY clamp and 2” depth cutters) MPAF 128/149 LB GR MPAF 128/149 LB-GR/1 MPAF 149 LB GR 234 MPAF GGR 118 MPAF RI 60 N MPAF R160-87

Cembre Shoe for drilling girder rail (Bolt hole elevation 3”) Cembre Shoe for drilling girder rail (Bolt hole elevation 2 3/4") Cembre Shoe for drilling girder rail (Bolt hole elevation 2 3/4”) Cembre Shoe for drilling girder rail (Bolt hole elevation 2 3/8”) Cembre Shoe for drilling girder rail (Bolt hole elevation 2 7/8”) Cembre Shoe for drilling girder rail

MPAF NP4AM MPAF BA9101 MPAF TR68

Cembre Shoe for drilling girder rail (Bolt hole elevation 2 7/8”) Cembre Shoe for drilling 180-105 LB girder rail (Bolt hole elevation 2 7/8”) Cembre Shoe for drilling girder rail (Bolt hole elevation 3 3/32")

Cembre Shoe for drilling 175 LB rail (Bolt hole elevation 2 5/8) Cembre Shoe for drilling 171 LB rail (Bolt hole elevation 2 5/8) Cembre Shoe for drilling 104 LB rail (Bolt hole elevation 2 7/16) Cembre Shoe for drilling 105 LB rail (Bolt hole elevation 2 13/64) Cembre Shoe for drilling 135 LB rail (Bolt hole elevation 2 15/32)

MPAF-ASC7L

Cembre Shoe for drilling ASC7L rail (Bolt hole elevation 1 47/64")

Cembre Rail Shoes Drilling On Check Rail Type UIC33 (using DBG-UIC33, UIC33 Spacer) MPAF-UIC33

Cembre Shoe for drilling UIC33 rail (Bolt hole elevation 1 3/8" from the top of the rail)

VERTICAL POSITIONING TEMPLATE

MPAS RI 60 N

Cembre Shoe for drilling vertically in the groove of girder rail type RI60N (see picture A)

MPAS 35G-GP

Cembre Shoe for drilling vertically in the groove of girder rails type 35G and 35GP (see picture A) Picture A

MRF SR-SFA POSITIONING JIG MRF SR-SFA positioning jigs and accessories facilitate accurate drilling in rail of holes with predefined centres namely using Cembre drilling machines: - 2 holes with centres of 145 mm (fig. 1, Pos. 1 and 2) - 2 holes with centres of 270 mm (fig. 1, Pos. 1 and 3) - 3 holes with centres of 148 mm (fig. 1, Pos. 4, 5 and 6)

MRF SR-SFA POSITIONING JIG

Assembly: a) Select the SRâ&#x20AC;¦. template kit according to the rail to be drilled. b) Assemble the SR templates on to the SR-SKI support, fixing with the M6x16 screws supplied (ref. fig. 3 and 4); locating pins on the support will ensure correct positioning. c) Assemble the support on to the the front plate of the drilling machine, centre it by the pins and tighten it by the 2 screws M6x25 supplied with the drilling machine (ref. fig. 5). d) Position the jig in the required place on the rail head and lock it by the handle clamps (ref. fig. 6). e) When locking the jig align, if necessary, the appropriate centre line on the jig with a reference mark on the rail head (ref. fig.7). Should it be necessary during the drilling phase to move the jig, exact repositioning can be achieved via the reference mark on the rail head. SHOES AND TERMINATION BLOCKS FOR TIEFENBACH WHEEL SENSOR Rail Shoe Termination Block 100 100 105 112 115 119 127 132 133 136 140 141

RE ASCE DY RE RE RE DY RE RE RE RE AB

SRT100 RE SRT100 ASCE SRT105 DY SRT112 RE SRT115 RE-86.5 SRT119 RE SRT127 DY SRT132 RE-86,5 SRT133 RE SRT136 RE SRT140 RE SRT141AB-86,5

TDB6/100RE TDB6/100ASCE TDB6/105DY TDB6/112RE TDB6/115RE TDB6/119RE TDB6/127DY TDB6/132RE TDB6/133RE TDB6/136RE TDB6/140RE TDB6/141AB

OPTIONAL ACCESSORIES FOR RAIL DRILLING MACHINES (TO BE ORDERED SEPARATELY)

Joint bar positioning gauges Positioning gauges MRFY for drilling Joint bar holes at pre-defined distances between rail end and holes center lines.

MRFY 10: MRFY 11: MRFY 12: MRFY 13: MRFY 14: MRFY 15: MRFUY: MRFY 16C:

Suitable for drilling the following rails 100 ARA-B, 115 and 119 RE Suitable for drilling the following rails 100 ARA-B and 105 DL&W Suitable for drilling the following rails 115, 119, 132, 136, 140 LB RE, 130 and 155 PS Suitable for drilling the following rails 80, 90 LB ASCE and 100 ARA-A Suitable for drilling the 85 LB ASCE rail Suitable for drilling 130 LB RE and 136 LB LE. VAL rails Universal positioning gauge for all rail sizes For Canadian market

Please note: other positioning gauge sizes available upon request.

MRF SR-SFA

POSITIONING JIG MRF SR-SFA and MRF SR-SF MRF SR-SFA MRF SR-SF

The MRF SR-SFA positioning jig is suitable for drilling the following hole centres in axle counter applications: - 2 holes with centres of 5.7 in.; - 2 holes with centres of 10.6 in.; - 3 holes with centres of 5.8 in.. MRF SR-SF The MRF SR-SF positioning jig is suitable for drilling the following hole centres in axle counter applications: - 2 holes with centres of 5.7 in.; - 2 holes with centres of 10.6 in.

SR-SKI Support

SR...

Templates KIT

OPTIONAL ACCESSORIES FOR RAIL DRILLING MACHINES (TO BE ORDERED SEPARATELY) Cembre Broach Cutters 2” Depth of Cut (To Be Used With Cembre PPL2 Pilot Bit)

BROACH CUTTERS These cutters rapidly produce high quality, accurate holes in a single pass. The automatic lubrocooling system reduces friction and eliminates heat build up during the drilling operation. Under standard conditions a broach cutter can drill 40-50 holes, depending on the hardness of the rail.

01354 01355 01356 01357 01358 01359 01360 01361 01362 01363 01364 12218*

(7/8" hole diameter) (15/16“ hole diameter) (1“ hole diameter) (1 1/16" hole diameter) (1 1/8" hole diameter) (1 3/16“ hole diameter) (1 1/4" hole diameter) (1 5/16“ hole diameter) (1 3/8" hole diameter) (1 7/16" hole diameter) (1 1/2" hole diameter) (9/16" hole diameter)

Cembre Broach Cutters 7/8” Depth of Cut (To Be Used With Cembre PPC2 Pilot Bit)

Cembre Pilot Bits (For Use With Broach Cutters)

15128 (7/8" hole diameter) 15130 (15/16" hole diameter) 15132 (1" hole diameter) 15234 (1 1/16" hole diameter) Cembre TSC 1 1/8" (1 1/8" hole diameter) 15138 (1 3/16" hole diameter) Cembre TSC 1 1/4" (1 1/4" hole diameter) Cembre TSC 1 5/16" (1 5/16" hole diameter) 15144 (1 3/8" hole diameter) 15146 (1 7/16" hole diameter) Cembre TSC 1 1/2" (1 1/2" hole diameter) Cembre TSC 3/4" (3/4" hole diameter)

Cembre Pilot bit type PPDF2 (to be used with 3” long cutters) Cembre Pilot Bit type PP1 (to be used with 1” long cutters) Cembre Pilot Bit type PPL2 (to be used with 2” long cutters) Cembre Pilot Bit type PPC2 (to be used with 7/8” long cutters) Pilot Bit type 3-10528 (to be used with 3” long cutters)

Cembre Broach Cutters 3” Depth of Cut (To Be Used With 3-10528 Pilot Bit) 3-12224 3-12226 3-12228 3-12230 3-12232 3-12236

Cembre HEN Carbide Cutters 7/8” Depth of Cut CCQ 3/4-7/8 CCQ 7/8-7/8 CCQ 1-7/8 CCQ 1 1/8-7/8 CCQ 1 3/16-7/8 CCQ 1 1/4-7/8 CCQ 1 5/16-7/8 CCQ 1 1/2-7/8

(3/4" hole diameter) (7/8" hole diameter) (1" hole diameter) (1 1/8" hole diameter) (1 3/16" hole diameter) (1 1/4" hole diameter) (1 5/16" hole diameter) (1 1/2" hole diameter)

Cembre HEN Carbide Cutters 2” Depth of Cut CCQ 1-2 CCQ 1 1/2-2

(1" hole diameter) (1 1/2" hole diameter)

Cembre HEN Carbide Cutters 3” Depth of Cut CCQ 7/8-3

AOT ADAPTER FOR TWISTER BROACH CUTTERS

(3/4" hole diameter) (13/16" hole diameter) (7/8" hole diameter) (15/16" hole diameter) (1" hole diameter) (1 1/8" hole diameter)

(7/8" hole diameter)

Other sizes available on request

A new adapter for Cembre drilling machines has been specifically designed to accept broach cutters, already in use by customers, having the one-touch fixing system. This new adapter does not have any grub screw since broach cutter twister type are held in place by the special shape of their shaft. The broach cutter is fix into the adapter by an easy push & twist operation: push the cutter into the adapter and twist clockwise. In order to fix the AOT adapter to the drilling machine, proceed by tightening the 2 grub screws of the shaft, as commonly done to fix standard broach cutters. AOT adapter requires the PPL2 Pilot Bit. TWIST

PUSH

*special pilot bit required

OPTIONAL ACCESSORIES FOR RAIL DRILLING MACHINES (TO BE ORDERED SEPARATELY) SPECIAL SPIRAL TWIST BITS Using these bits guarantees optimum performance during the drilling operation. The semi-automatic lubrocooling system, reduces friction and eliminates heat build up during the drilling operation. As a rule, under normal conditions, a spiral bit can drill 70-100 holes, depending on the hardness of the rail.

SPECIAL APPLICATION FOR CEMBRE RAIL DRILLS Application

UIC 69*

150 LB

Aluminum-RailAluminum COMPOSITE

Clamp

DBC

Template

AAT

TST 50 + DBG-AY

MPAF 150 LB-3Y

TST 50 + DBG-AY

MPAF 56 CF COMP1 MPAF 84 CF COMP2 MPAF 84 CP COMP3 MPAF 85 LB ASCE

Cutters 01354 01355 01356 01357 01358 01359 01360 01361 01362 01363 01364 12218

3-12224 (3/4" hole diameter) 3-12226 (13/16" hole diameter) 3-12228 (7/8" hole diameter) 3-12230 (15/16" hole diameter) 3-12232 (1" hole diameter) 3-12236 (1 1/8" hole diameter) PE 130L-AR PE 3/4"-L1-AR PE 7/8"-L1-AR PE 1"-L1-AR PE 1 1/4"-L1-AR PE 1 1/8"-L1-AR

* = APPLICATION DEVELOPED FOR NARROW CHAIRS 1 = FOR DRILLING 56 lb ALUMINUM BAR MANUFACTURED BY FOSTER 2 = FOR DRILLING 84 lb ALUMINUM BAR MANUFACTURED BY FOSTER 3 = FOR DRILLING 84 lb ALUMINUM BAR MANUFACTURED BY PORTER

Extension

Pilot Bit

PFA

PPL4

PFA 1

PPDF2

(1/2" hole diameter) (3/4" hole diameter) (7/8" hole diameter) (1" hole diameter) (1 1/4" hole diameter) (1 1/8" hole diameter)

EXAMPLE OF RAIL DRILLING MACHINE INSTALLATION USE ON RUNNING RAILS

STANDARD USE

DRILLING BY THE GUARD RAIL

DBG-Y over rail clamp equipped with TDB- 6 termination

DBG-GR over rail clamp equipped with TDB-1 termination

USE ON GIRDER RAIL (for example 128 or GGR 118)

• DBG-LY over rail clamp • Specific positioning template MPAF • Use of 2” depth of cut broach cutters

The design of the shoe (combination) allows the positioning on both sides of the rails

AUTOMATIC RAIL DISC SAW ROBOKATTA RDS-14P-AA

presents a new concept in Rail Disc Saws by combining a powerful and robust Saw with the worlds first Automatic Support Arm which, during the cutting phase, allows the operator to be in control but away from the machine and therefore subject to:

Designed for precise cutting, Robokatta Automatic Rail Disc Saw has the perfectly perpendicular action essential for making the consistently accurate right-angle cuts in both axes that are fundamental to the reliability of isolated joints in automatic signalling systems.

• Vibration: Zero • Physical Effort: Zero • Harmful Dust: Zero • Sparks: Zero • Exhaust Fumes: Zero • Acoustic Noise: Minimum

For traditional Manual operation, the alternative two-joint Support Arm combines simplicity with precision and minimises the working weight of the Saw for the operator.

Design features: • One-piece disc support arm and hub coupled to the fixing arm provides maximum rigidity and cutting precision • Metallic disc protection casing with angular regulation device is not affected by vibration, so assures operator security and optimum visibility • Transportation handle designed to assist motor protection • Automatic switch off at end of cut • Automatic alarm for air filter cleaning • Switch off the machine or reset the air filter cleaning alarm via the Auxiliary Switching Device supplied.

In both manual and automatic modes, Robokatta offers tremendous advantages over other rail saws including: • “Expert operator” cutting times and accuracy obtained due to: – Rigorously engineered support arms – Patented self-adjusting belt tension system • Speed control to optimise disc performance, minimising consumption and consequently delivering the greatest number of cuts • Elastic system for vibration damping

DIN N

Technical characteristics:

AUTOMATIC RAIL DISC SAW

• PA

ROBOKATTA RDS-14P rail saw • Husqvarna 2-stroke engine with electronic start and 5 stage air filter; 7.9 HP (5.8 kW) at 9750 rpm • Pulley transmission with centrifugal clutch and trapezoidal tooth belt • Tank capacity: 0.33 Gal • Cutting disc diameter: 14"/16" • Disc support shaft diameter: 1" • Dimensions (without disc) - Length: 31,4" Auxillary - Width: 11,27" switching - Height: 17,3" RDS-14P rail disc saw device • Weight: - Without support arm: 41.9 lbs - Weight of manual support arm: 18.7 lbs Optional accessories: - Weight of automatic support arm: 43.6 lbs

VAL RDS

AA-RDS automatic support arm

case for storage of the RDS-14P rail saw.

• Powered by the rail saw engine to simulate the movement of a skilled operator during the cutting phase

VAL AA-RDS

• Original clamp configuration for better and safer coupling to the rail being cut

case for storage of the AA-RDS automatic support arm.

• Exact cutting position indicator integrated into the clamp • Ability to invert the rail saw easily and quickly to continue cutting on the other side of the rail, without relocating the clamp and support arm • Arm joint supported by shielded bearings & assembled with no end float to ensure precision when cutting from both sides of the rail

SSR1 stabiliser support for short rail lengths.

Cutting discs For ROBOKATTA best performance use Cembre C-REX cutting discs:

• May be blocked in “Hold” position to simplify rail saw location and start-up operations • Can be switched to manual mode.

CRDL4387 CRDL4381 CRDL6407 CRDL6401

(14” (14” (16” (16”

x x x x

7/8”) 1”) 7/8”) 1”)

Consult us for ROBOKATTA version equipped with 7/8” diameter disc support shaft

SA-RDS manual support arm Support arm for using ROBOKATTA in manual mode only.

“Expert operator” cutting times and accuracy in automatic and manual modes 29

TEN

SUPPORT TROLLEY CS-SD CS-SD-TA

The support mechanism, which secures the portable drilling machines SD-15PR-ECO, SD10E-110 and the portable impact wrenchs NR-11P and NR-13E-110, incorporates a gas pressure spring to give a constant, balanced control to the machine during operation. Fitted with insulated wheels, the trolley does not interfere with the track electrical circuits. The trolley is easily closed and can comfortably be carried by a single operator. The CS-SD standard version is suitable to work on standard gauge rails (4ft 8.5in), while the CS-SD-TA is the adjustable version suitable to cover gauges from 3ft 3.4in to 5ft 7in.

The trolley is easily assembled and can comfortably be carried by a single operator.

General features: • Weight: (without connecting rod) 38.5 lbs • Connecting rod weight: 26.4 lbs

430

• Dimensions (in.):

120

800

1075 1650

Portable gas engine impact wrench NR-11P + support trolley CS-SD

NTE TE

• PA

Portable drilling machines for wood ties SD-15PR-ECO + support trolley CS-SD

SUPPORT TROLLEY ACCESSORIES POSSIBILITY OF EMPLOYMENT OF PORTABLES IMPACT WRENCH NR-11P AND DRILLING MACHINE FOR WOOD TIES SD-15PR-ECO WITH SUPPORT TROLLEY CS-SD IN VERTICAL

IN HORIZONTAL

KCS-NR interface kit

KHOR-NR interface kit for horizontal

for vertical use with support trolley CS-SD

use with support trolley CS-SD

IN BRIDGES IN ROAD CROSSINGS KEB-NR extension kit to be installed

on the existing KCS-NR kit, suitable to raise the standard working level of the NR-11P. Designed for road crossings applications.

KLE-32-CS KLE-43-CS

Extensions to be used on support trolley CSSD allowing Drilling or Lagging of Timber Guard Rails Up to 43” From Field Side for both tie drill and nut runner.

Long one up to 43” from field side Short one up to 32” from field side

KCS-SD-RC

Interface kit specifically designed for road crossing applications to be installed on existing support trolley CS-SD.

• PA NTE TE

44 8 1

NTE TE





PORTABLE - TWO CYCLE GAS ENGINE IMPACT WRENCH NR-11P UE Q R O H T bs G l I . H t f

• PA

   



 NR-11P

Protective shield To protect tank and engine from accidental shocks

Ideal for Railways, Construction sites, Oil and Mining Industries, Shipyards.

 Torque selector With 5 positions

General features:

 - Fuel Tank This large tank has a 0.3 Gal. capacity for longer working time between refills. The gripping surfaces on the cap make it easy to remove/replace and the facility to add fuel in both vertical and horizontal positions avoids accidental spillage.  - Handlebar Careful ergonomic design of the machine spreads the weight equally between left and right handles. The structure formed by the combination of the shaped handle bar and the protective shield minimise the risk of accidental mechanical shock to the fuel tank and engine.

Forward/Reverse selector Smooth change

 - Control handle Control buttons are specifically located to reduce the effects of working in awkward positions, eg wrist and shoulder discomfort, thereby optimising performance in both vertical and horizontal modes, while a Dead man device prevents accidental acceleration, for operator safety. The control handle assembly is clamped to the handlebar via a steel rod for enhanced robustness.

 - Impact mechanism The innovative patented impact unit develops a high torque and has a larger impact surface than any other nut runner, so to extend the life of this essential component. Specialist, high spec grease minimises wear in this area and the special seal on the drive prevents the leakage of grease commonly seen on other impact wrenches.  - Engine With a greater impact surface, the NR11P does not need higher rpm to develop 2500 Nm thus the engine is not continuously straining at maximum rpm, allowing maintenance intervals to be extended.

 - Trolley (see pages 30-31) Optional interface kits enable the machine to be used in vertical and horizontal modes with the rail mounted CS-SD support trolley. Fitted with a braking device in accordance with EN19277, the trolley eliminates much of the effect of the weight of the machine and allows rapid movement between work areas.

 - Vibration The handlebar is mounted on 4 vibration absorbing dampers so to reduce handarm vibration felt by operators.

 - Gearbox Brightened steel gears are immersed in a synthetic oil bath to prolong life and extend the range of permitted working temperatures. The gear change lever is adjacent to the accelerator control in order to avoid damage caused by changing gear while the engine is running. Smooth acceleration is provided by the centrifugal clutch.

 - Easy-start With its decompression button, primer and digital ignition coil, minimum time and effort are required to start NR11P. 32

Technical Features:

44 8 1

• PA

NTE TE

Engine: single phase electric motor Supply voltage: 110÷120 V / 50÷60 Hz Power rating: 2.8 kW Weight: 46.3 lbs

The NR-13E-110 is suitable for use with the CS-SD support trolley (see pages 30-31)

NTE TE

• • • •

NR-13E-110

PORTABLE ELECTRIC IMPACT WRENCH NR-13E-110 QUE R O s H T b l . HIG ft

• PA Fitted with PRCD device (Portable Residual Current Device)

PROTECTION AND SAFETY AT WORK OF IMPACT WRENCHS ACOUSTIC NOISE (Directive 2006/42/EC, annexe 1, point 1.7.4.2 letter u) Protection of workers against risks of exposure to noise during work. NR-11P – The weighted continuous acoustic pressure level equivalent A at the work place LpA is equal to ............................................................ 96,2 dB (A) – The maximum value of the weighted acoustic displacement pressure C at the work place LpCPeak is equal to.......................................... 123,9 dB (C) – The acoustic power level emitted by the machine LWA is equal to ...................................................................................... 108,9 dB (A) NR-13E-110 – The weighted continuous acoustic pressure level equivalent A at the work place LpA is equal to ............................................................ 98,4 dB (A) – The maximum value of the weighted acoustic displacement pressure C at the work place LpCPeak is equal to.......................................... 123,6 dB (C) – The acoustic power level emitted by the machine LWA is equal to ...................................................................................... 107,2 dB (A)

RISK DUE TO VIBRATION (Directive 2006/42/EC, annexe 1, point 2.2.1.1). Tests carried out in compliance with the indications contained in UNI ENV 25349 and UNI EN 28662 part 1st Standards, and under operating conditions much more severe than those normally found, certify that the weighted root mean square in frequency of the acceleration the upper limbs are exposed is respectively: NR-11P 8,68 m/sec2 max NR-13E-110 7 m/sec2 max 33

PORTABLE - TWO CYCLE GAS ENGINE IMPACT WRENCH NR-11P MAIN SPECIFICATION ENGINE Type: Displacement: Fuel tank capacity: Fuel mixture ratio: Revolution (idle): Revolution (loaded, impact): Revolution (non loaded, max):

Two cycle, forced-air cooled, single cylinder 55 cc 0.3 USA Gal Synthetic oil 1:50 2 cycle mineral oil 1:25 2800 rpm ± 200 7000 rpm 11500 rpm

{

IGNITION

Type: Digital Spark plug type: RAX 80 or equivalent

CARBURETTOR

Type: Diaphragm

IMPACT UNIT

Square driver size: 1” Fastening torque range: Full Throttle: 1844 ft. lbs

MANDREL SPEED

No load:

1300 rpm

WEIGHT

Dry:

41 lbs

10.8

16.9

DIMENSIONS inches

25.2

PORTABLE - TWO CYCLE GAS ENGINE IMPACT WRENCH NR-11P OPTIONAL ACCESSORIES: Ref.

Description

XT 100

1” x 4” (length) extension

SJ 1”

1” swivel joint

CLIP NR

Retaining circlip for fastening sockets to the mandrel.

KCS-NR

Kit for mounting NR11-P to CS-SD support trolley.

KHOR-NR

interface kit for horizontal use with support trolley CS-SD

KEB-NR

extension kit designed for road crossings applications.

CS-SD

Support trolley common to NR11-P and sleeper drilling machines SD-15PR-ECO and SD-10E-110.

VAL P20

Plastic box for storage of sockets and accessories.

VAL NR

Steel case for storage of NR11-P and VALP20 accessories box.

Standard and long impact sockets, extensions, swivelling shaft, adapters.

CLIP-NR Retaining circlip for fastening sockets to the mandrel having an external diameter range: 1.85”÷2.24”. 3 pieces supplied as standard.

CLIP-NR 57

TARPCOVER Protection cover manufactured in Polyethylene HDPE 027-NR and UV resistant. Temperature range: -40°C to +70°C.

Retaining circlip for fastening sockets to the mandrel having an external diameter range: 2.24”÷2.64”. 1 piece supplied as standard.

TARPCOVER 027-NR

VAL P20

VAL NR

Anti-vibration couplings reduce transmission of vibration to the operator.

MAIN APPLICATIONS: Assembly of steel structures such as bridges, building frames, rail tracks, ship building, heavy equipment maintenance, pipelines and industrial applications. The protective handlebar structure facilitates a comfortable dorso-lumbar operating position without wrist injury.

A reduced mandrel axis to machine base dimension facilitates a more convenient horizontal position for working with track bolts, even when operating across sleepers. 35

PORTABLE TWO CYCLE GAS TIE DRILL WITH FORWARD AND REVERSE FEATURE

New • PA

• PA

According to phase 2 European Directives

NTE TE

NT TE E

      



TWO CYCLE GAS ENGINE SD-15PR-ECO



General features: Two cycle engine: • Displacement: 53,2 cc • Power: 2.7 HP/ 2.0 kW • Fuel: 2% mixture (1:50) • Starting: rope pull with automatic rewind. • Clutch: centrifugal clutch with automatic intervention • Bit diameter range: up to Ø 25/32” * • Max drilling thickness: 7 7/8” • Weight: 44.0 lbs

 



* Depending on the type of wood it is also possible to drill larger holes



 - Accelerator

Accelerator lever fitted with safety switch to prevent accidental operation.

 - Centrifugal clutch

• co

•

 - Operating handle

for

ming

Fitted with a centrifugal clutch; with the engine running at ‘idle’ speed the drill bit is stationary. The accelerator controls the rotation of the drill bit.

 - Emergency lever

EN13977 g on for min

Handle will rotate through 90° for operator comfort. Emergency lever for the immediate release of the drill bit.

 - Shock absorbers

Shock absorbers fitted between the drive shaft and spindle, reduce the transmission of machine vibrations to the operator.

 - Safety guard

 - Carrying handle (see page 39)

Carrying handle; also used for locating the drilling machine into the CS-SD trolley.

Safety guard: providing effective, total protection of the drill bit 12.8 in. (325 mm). Spring loaded to guarantee the retraction of the drill bit from the sleeper on completion of the drilling operation, thereby minimising operator effort.

 - Depth gauge

 - Guard nozzle

Depth Gauge; easy to operate using the graduated scale, for adjusting the depth of drilled hole.

Interchangeable, Guard Nozzle TPM200-26, for locating into chairs and base plates, as commonly used on existing tracks.

 - MND spindle

 - Engine

MND spindle, for automatically securing drill bits, with a 0.55 in. (14 mm) diameter shank.

New engine conforming to “phase 2” of 97/68/CE, 2001/63/CE and 2002/88/ CE directives.

 - MND1 interchangeable spindle

MND1 interchangeable spindle: Available as an optional accessory. For automatically securing drill bits, with a 0.63 in. (16 mm) diameter shank.

 - Forward/Reverse selector

Reverse action enables easy withdrawal of auger.

PORTABLE DRILLING MACHINES FOR WOOD TIES TYPES SD-15PR-ECO AND SD-10E-110 NTE TE

General features:

Engine: single phase electric motor Supply voltage: 110-120 V / 50-60 Hz Power rating: 1.8 kW Bit diameter range: up to Ø 25/32” * Max. drilling thickness: 7 7/8” Weight: 38 lbs

• PA

* Depending on the type of wood it is also possible to drill larger holes

• co

•

for

ming

The SD-10E-110 is suitable for use with the CS-SD support trolley (see pages 30-31)

EN13977 g on for min

• • • • • •

• PA

NT TE E

ELECTRIC SD-10E-110

PROTECTION AND SAFETY AT WORK OF DRILLING MACHINES ACOUSTIC NOISE (Directive 2006/42/EC, annexe 1, point 1.7.4.2 letter u) Protection of workers against risks of exposure to noise during work. SD-15PR-ECO – The weighted continuous acoustic pressure level equivalent A at the work place LpA is equal to ............................................................ 97,9 dB (A) – The maximum value of the weighted acoustic displacement pressure C at the work place LpCPeak is equal to.......................................... 116,9 dB (C) – The acoustic power level emitted by the machine LWA is equal to ...................................................................................... 106,5 dB (A) SD-10E-110 – The weighted continuous acoustic pressure level equivalent A at the work place LpA is equal to ............................................................ 93,1 dB (A) – The maximum value of the weighted acoustic displacement pressure C at the work place LpCPeak is equal to.......................................... 130 dB (C) – The acoustic power level emitted by the machine LWA is equal to ...................................................................................... 104,3 dB (A)

RISK DUE TO VIBRATION (Directive 2006/42/EC, annexe 1, point 2.2.1.1). Tests carried out in compliance with the indications contained in UNI ENV 25349 and UNI EN 28662 part 1st Standards and under operating conditions much more severe than those normally found, certify that the weighted root mean square in frequency of the acceleration the upper limbs are exposed is respectively: SD-15PR-ECO 7,06 m/sec2 max SD-10E-110 3,7 m/sec2 max 37

PORTABLE DRILLING MACHINES FOR WOOD TIES TYPES SD-15PR-ECO AND SD-10E-110 OPTIONAL ACCESSORIES FOR WOOD TIES DRILLING MACHINES

TPM 220-26

7/16" (11) 9/16" (14) 5/8" (16) 43/64" (17) 11/16" (18) 12.8 (325) 3/4" (19) 25/32" (20) 13/16" (20) 7/8" (22) 43/64" (17) - 7/8" (22)

TPM 190-24

PV 7/16" PV 140 PV 160 PV 170 PV 180 PV 190 PV 200 PV 210 PV 220 PV 170/220

GUARD NOZZLE TPM... Lenght In. (mm) Standard Optionals (available on request) TPM 170-24

Diameter In. (mm)

Cembre Type

TPM 200-26

Augers for Cembre tie drills

Contac Cembre for different applications, or for drilling operations, where an alternative size, end piece is required.

TPM...

Guard Nozzle for the moveable guard, interchangeable with the standard nozzle.

TPM...

5/8” ADAPTER key chuck with spindle adapter enables the use of other styles of tie drill bits.

5/8” Adapter

Cembre Carbide Counter Bit 1 1/2" For the PV 180

VAL P 6

Plastic case for storing the drill bits and standard accessories supplied with the machine. This case can be stored inside the drilling machine case.

Carbide Counter Bit 1 1/2" (to be used with PV180)

VAL SD

Robust steel case for storing the drilling machine and VAL P6 accessory case.

TARPCOVER 026-SD

Protection cover manufactured in Polyethylene HDPE and UV resistant. Temperature range: -40°C to +70°C.

TARPCOVER 026-SD

VAL P6

VAL SD 38

PORTABLE DRILLING MACHINES FOR WOOD TIES TYPES SD-15PR-ECO AND SD-10E-110 Easily combined with Support Tolley CS-SD

Two stroke petrol engine machine, purpose built for use with the support trolley CS-SD

This new, patented unit has been designed and developed by Cembre, to provide optimum safety, both when using the drilling machine independently and with the machine fitted onto the trolley. Compact and lightweight, the unit can be positioned and operated by a single person.

Example of use on double crossovers. The unit is easily assembled and can comfortably be carried by a single operator. The SD-15PR-ECO unit enables vertical holes to be drilled quickly and efficiently. If required, the angle of the Spindle Axis can be adjusted up to 5Â°. The unit can quickly and easily be removed from the track.

PANDROL ‘‘E CLIP’’ MACHINE "E" Clip Applications on both Wooden and Concrete Ties. PCM-2P/U PCM-2P/U1 PCM-2P For “e” type PANDROL CLIPS Rapid performance with a high degree of simplicity of use, requiring only one operator. Suitable to insert & extract “e” type Pandrol clips on both sides of the rail at the same time. A single operator can easily manage the machine.

Braking system PCM-2P-BRAKED meets the requirements of EN13977.

Easily adjustable to work both on wooden and concrete ties (long and short baseplate version) on several rail types.

PCM-2P/U

PCM-2P

PCM-2P/U1

Typical application on which the PCM-2P/U is used: long baseplate (7.87 in.) on wooden ties.

Typical application on which the PCM-2P/U can be used: Short baseplate (2.76 in.) on concrete ties, Available upon request a special machine PCM-2P specific just this application.

Typical application for the PCM-2P/U1: special metro baseplate on concrete ties or basement.

PCM-2P/U... is equipped by a mechanical stop device guaranteeing that all the clips are fixed properly in the same way avoiding overdriving. The device is quickly removable so to allow the extraction of clips.

Inserction and extraction of the clip by means of the PCM-2P/U1 40

PANDROL ‘‘E CLIP’’ MACHINE GENERAL FEATURES

• The PCM-2P/U... machine from Cembre is suitable for the insertion and

• The pump unit is suited by a sturdy and powerful 4-stroke engine, extraction of “e” type pandrol clips used with 2.76 in. & 7.87 in. bases; Honda or equivalent, with noise levels according to CARB-EPA • The unit is immediately ready to use requiring no assembly or disasstandards. sembly of accessories; • Does not interfere with rail circuits due to the three insulated wheels; • Particularly suited to rail adjustment work, for instance on in-progress • Compactness and easy transport makes the PCM-2P/U... machine rail sections or track renewal, the PCM-2P/U... & PCM/2P machines a very reliable for the immediate use. also generally applicable in maintenance operations. • Weight: Pump unit 108 lbs, Clamp unit 106 lbs , trolley unit 20 lbs , • Ballast on ties does not unduly affect the machine, as the clamp do wheel bar 11 lbs not rest on them; • The self-braking system is quick & easy to connect and intervenes • The pump unit is the same as that used on PCM-2P/U, PCM-2P/U1, automatically when the operator releases the handle of the machine. PCM-2P/FC and PCM-2P guaranteeing and high versatility in case of several applications. ASSEMBLY SEQUENCE PCM-2P/U.. 4 3rd wheel bar

PUMP UNIT

suitable to work on standard gauge rails (4ft 8.5 in.). Available upon request the adjustable version suitable to cover gauges from 3ft 3.4in to 5ft 7in.

2 direction of operation

TROLLEY UNIT

1 CLAMP UNIT

3 3rd WHEEL BAR

PCM-2P

specific just for 2.76 in. bases on concrete ties.

Easy assembly and transportation by two persons. 1

PANDROL ‘‘FAST CLIP’’ MACHINE For PANDROL “FAST CLIPS”

The Pandrol "Fast Clips" machine from Cembre is suitable for the insertion and extraction of Pandrol ‘‘fast clips’’ used with all 4 ft 8.5 in. gauge standard rails mounted on monoblock or biblock concrete ties.

Braking system Pandrol "Fast Clips" machine meets the requirements of EN13977. This Pandrol "Fast Clips" machine version is also equipped with a rapid and easy to use fine adjustment system allowing the ‘fast clip’ to be positioned in either the pre-assembled parked position, the fully inserted/removed position or the insulator change position, as shown in the figs alongside.

SHOULDER

PARKED POSITION

TOE INSULATOR FASTCLIP

INSTALLED POSITION

POSITIVE LOCK-IN

INSULATOR CHANGING POSITION

GENERAL FEATURES • The pump unit is the same as that used on the Pandrol ‘‘e clip’’ machine (see page 40) and consequently owners of the PCM-2P need purchase only the clamp unit. • Easy disassembly allowing operators to work safely on uneven ground. • The unit is immediately ready to use requiring no assembly or disassembly of accessories. • Rapid performance with a high degree of simplicity of use requiring only one operator. • Simultaneous insertion or extraction of two clips by two independent clamps. • ‘‘Fast clips’’ located on one side of the rail may be inserted or extracted when there are no clips on the opposite side.

• Possible to work with only one of the clamps, either for insertion or extraction, to operate if necessary on only one side of the rail. • The pump unit is the same as that used on the ‘‘e’’ clip machine, incorporating a sturdy and powerful 4-cycle engine, Honda or equivalent, with noise levels according to CARB-EPA standards. • Does not interfere with rail circuits due to the three insulated wheels and is also equipped with an appropriate mechanical joint to allow running without interference on the rail to reach the working area. • Equipped with spot lights oriented to the working areas. • Weight: Pump unit 108 lbs, Clamp unit 145 lbs, Trolley unit 20 lbs, 3rd wheel bar 11 lbs. • The self-braking system is quick & easy to connect and intervenes automatically when the operator releases the handle of the machine.

Extraction and insertion of Pandrol ‘‘fast clips’’. 42

PANDROL ‘‘FAST CLIP’’ MACHINE ASSEMBLY SEQUENCE

4 PUMP UNIT

direction of operati on

2 5

TROLLEY UNIT

3 3rd WHEEL BAR

3rd wheel bar

suitable to work on standard gauge rails (4ft 8.5 in.). Available upon request the adjustable version suitable to cover gauges from 3ft 3.4in to 5ft 7in.

1 CLAMP UNIT

OPTIONAL ACCESSORIES FOR PANDROL CLIP MACHINES TARPCOVER 019-PCM

MPC 6

Robust UV resistant cover for PCM machines. Temperature range: -40°C to +70°C.

Manometer for checking the operation of the maximum pressure value in the hydraulic circuit.

CONNECTING JOINTS FOR PROFILED CONTACT WIRES

FTGW 120 FTGW 150

Section (mm2)

Ø (mm)

100

12,0

120 150

REFERENCE STANDARD EN 50149 (Type AC-120 or Cu and CuAg 0,1)

12,9 13,2 14,5

• PA

PEN

FTGW 100

GROOVED CONTACT WIRE

Suitable for 4/0 AWG contact wire

TORQUE RATIO Nm

TEN

CONNECTING JOINT TYPE

DING

The joint allows connection between new or new and worn contact wires without any tapering operation, assuring a uniform and continuous sliding area of the pantograph; the use of these joints also reduces intervention times to a minimum. In addition to the laboratory tests, on line tests have shown that the joint operates satisfactorily on 180 km/h lines and on lower speed lines but with strong current absorption (gradients).

The jointing process can be improved and made quicker by the perpendicular cutting of the contact wire ends to be joined using the appropriate tool:

HYDRAULIC CUTTING HEAD RH-TFC

Contact wire cut with a traditional cutter

Hydraulic RH-TFC head with interchangeable dies to perform a perfectly perpendicular cut without deformation of the wire shape (see page 45 for the selection of the available tools).

Contact wire cut with the RH-TFC hydraulic head

DIE SETS

Hydraulic cutting head for cutting profiled contact wires and copper and aluminium ropes. Interchangeables dies cut perpendicularly and without deformation to optimise joint installation. The use of this head simplifies the cutting operation and reduces the time needed to prepare the joint. For use with any of the following 10,000 psi hydraulic pumps: HTP, manually operated PO-7000, foot operated B70M-P24A portable electro-hydraulic 24V DC motor driven, powered by internal battery or external supply.

A wide range of dies is available to cut most profiled contact wires or stranded conductors. MFC cutting die sets available Contact Wire Type Cutting Dies Cu/Steel conductor MFC-D7.5-S Cu or Al Round rod Ø 10.8 MFC-D10.8 Cu or Al Round rod Ø 14.5 MFC-D14.5 Cu or Al Round rod Ø 16.1 MFC-D16.1 2/0 AWG MFC - 2/0 AWG 4/0 AWG Grooved MFC - 4/0 AWG 300 MCM Grooved MFC - 300 MCM 335 MCM Grooved MFC - 335 MCM 350 MCM Grooved MFC - 350 MCM

For further information contact the local Cembre office. 44

HYDRAULIC CUTTING TOOLS TYPE RH-TFC, HT-TFC, B35-TFC FOR PROFILED CONTACT WIRE

�

Simple 3 stage operation

Hydraulic presshead complete with quick automatic coupler for connection to a hydraulic pump with a max working pressure of 10,000 psi. Suitable for cutting profiled contact wires, on electrified traction systems. Cutting capacity (diameter max.): Max operating pressure: Dimensions: length width Weight

� Insert the die set into the head. � Position the conductor inside the die set

RH-TFC

so that the blade lines up with the desired cutting point; close the die set by moving the locking handle towards the tool body, until automatically “locked” in position and securely clamping the wire/conductor.

�

� Operate the pump to advance the blade

to the conductor; the blade progressively advances until the conductor is completely cut in a clean and precise manner without deforming the conductor itself.

0.79 in. 10,000 psi

�

7.72 in. 6.26 in. 6.82 lbs

VAL P15

Supplied in a robust plastic case VAL P15 suitable for storage of the head and 4 sets of dies. - Dimensions 12.4 x 11.8 x 3.7 in. - weight 2 lbs

HT-TFC

This two speed lightweight and compact, hydraulic tool is ideal for cutting profiled contact wires, on electrified traction systems. Having the benefit of spring loaded handles, the dies can be advanced using only one hand. For ease of operation and comfort of the operator, the tool head can be rotated through 180 degrees. The built-in safety valve will by-pass the oil supply when the maximum pressure is reached, and a pressure release system can easily be operated at any stage of the compression. Cutting capacity (diameter max.): Max operating pressure: Dimensions: length width Weight

14.7 in. 10.121 in. 7.92 lbs

VAL P17

B 35M-TFC

Supplied in a robust plastic case VAL P17 suitable for storage of the tool and 4 sets of dies. - Dimensions 18.5 x 15.1 x 4.3 in. - weight 4.4 lbs

The B 35M-TFC is a cordless tool that can be operated with one hand. Suitable for cutting profiled contact wires, on electrified traction systems. • balanced tool for greater control • Head rotates 180° for ease of operation in confined spaces. • Fitted with a maximum pressure valve. • Automatic return of dies after completion of the cut. • Automatic return can be stopped at any time to ease positioning. • Extremely quiet, minimal vibration. • Durable moulded body offering high resistance to wear and damage in all operating conditions. • New Li-Ion 18V 2Ah High Power battery. • The battery is equipped with LED indicators to show the remaining battery life at any time by pressing the adjacent button. • Supplied in a robust plastic case to accommodate the tool and all the accessories. • Two batteries and AC charger (110-115V) included. • Operating temperature: +5 to +122°F Cutting capacity (diameter max.): Max operating pressure: Dimensions: length width height Weight

0.79 in. 8,600 psi

New Available upon request: CINV 12-110IC, 12V car power inverter (see page 50) NE

i-Ion 18V L BATTER

0.79 in. 6,500 psi 15.2 in. 7.7 in. 5.2 in. 7.5 lbs

VAL P43

Supplied in a robust plastic case VAL P43 suitable for storage of the tool and 3 sets of dies. - Dimensions 19.8 x 15.0 x 5.4 in. - weight 5.7 lbs 45

GROOVED CONTACT WIRE ALIGNMENT DEVICE DURING THE INSTALLATION OF CONNECTING JOINTS AD-GW

This device is designed to facilitate accurate, repeatable and secure operations when aligning two grooved contact wires during the installation of connecting joints. Included with AD-GW is the HC-GW device designed to simplify radial and lateral adjustment of the contact wire to ensure rapid processing. AD-GW is equipped with hooks HC-GW for easy attachment to selfgripping clamps and a Tirfor type mechanical ratchet block commonly used for tensioning contact wire in jointing operations. AD-GW

Guide wheels Grooved contact wire

AD-GWL

suitable to install long type contact wire joints having a maximum length of 14.76 in. The maximum tension weight admitted is 4.950 lbf. AD-GWL

Contact wire to be retained

SELF-GRIPPING CLAMP

Hook

By the HC-GW adjusting device you have to align the grooves of the new contact wire into the profile of the guide wheels and afterwards to tighten the AD-GW knob (on the tirfor side).

SELF-GRIPPING CLAMP

New contact wire

Cutting point

TIRFOR Contact wire to replace

If necessary, use the adjusting device to correct the bend of the ends of both grooved contact wires.

MECHANICAL STRAIGHTENING DEVICE FOR GROOVED CONTACT WIRES MSGW

The mechanical straightening device for profiled contact wires, from 2/0 to 335 MCM, allows the easy and continuous straightening of the most common sizes of wires.

MSGW-E1

For trolley wire 350MCM and larger

General features: • Dimensions inches:

• Weight: 15 lbs

9.2

11.4

Die sets to be used with ECW-H3D hydraulic head. By a combination of the calibrated profile of these dies and the high compression force of the press head, good results in correcting localised mis-shaping of the wire may be obtained, with only one operation.

PROFILE 4/0 AWG Grooved

STRAIGHTENING DIES MSGW 110CN-4/0AWG-3D

2/0 AWG Grooved

MSGW 2/0AWG-3D

335 MCM Grooved

MSGW 335MCM-3D

350 MCM Grooved

MSGW 350MCM-3D

HYDRAULIC NUT SPLITTING HEAD SINGLE BLADE HEADS & BATTERY OPERATED UNIT • Requires connection to a pump developing 10,000 psi pressure • Lightweight and compact, designed for ease of operation, for a variety of applications. • The blade can easily be replaced

RHTD 3241 Application field: suitable for splitting nuts from to Working pressure: Weight:

1-1/16" (M 18) 1-5/8" (M 27) hexagon 10,000 psi 10.1 lbs

VAL P4

RHTD1724, RHTD3241 are supplied in a sturdy plastic case suitable for storing the tool and accessories

RHTD 1724 Application field: suitable for splitting nuts from to Working pressure: Weight:

5/8" (M 10) 1-1/16" (M 18) hexagon 10,000 psi 3.9 lbs

B-TD1724A

14.4 V battery operated hydraulic tool suitable for splitting fastening bushes, hexagonal and square nuts as per RHTD 1724.

HYDRAULIC NUT SPLITTING HEAD DOUBLE BLADE HEAD & BATTERY OPERATED UNIT • Requires connection to a pump developing 10,000 psi pressure. • Lightweight and handy; its shape and dimensions have been designed for the best comfort of operation in a variety of applications. • The blades can be easily replaced in case of damage. • Supplied in a sturdy plastic case suitable for storing the tool and accessories.

RHTD 3241T VAL P4

Application field:

RHTD3241T is supplied in a sturdy plastic case suitable for storing the tool and accessories

Suitable for splitting square and hexagonal nuts or fastening bushes as indicated in the table below Working pressure: Weight:

10,000 psi 10.8 lbs

B-TD3241TA

14.4 V battery operated hydraulic tool suitable for splitting fastening bushes, hexagonal and square nuts as per RHTD 3241T.

1-1/16" 1-3/16" 1-17/64" 1-11/32" 1-27/64" 1-5/8"

45/64" 25/32" 55/64" 55/64" 15/16" 1-1/16"

1-1/16" 1-3/16" 1-17/64" 1-27/64" 1-39/64"

45/64" 25/32" 55/64" 15/16" 1-1/16"

1/2" 5/8" 3/4" 7/8" 1" 1-1/8"

0.807" 1.010" 1.200" 1.375" 1.575" 1.770"

1-17/64" 1-11/32" 1-27/64" 1-39/64"

55/64" 55/64" 15/16" 1-1/16"

1-17/64" 1-27/64" 1-39/64"

55/64" 15/16" 1-1/16"

File no. E125401 File no. E212000

Case containing an assortment of PVC insulated crimp type terminals from 23 to 10 AWG and hand tool type HP 3 Crimpstar® F RANGE FUNNEL ENTRY

With “F” range terminals all of the wire strands will be properly inserted into the terminal barrel, the entire section of the wire is actually involved in the crimping, creating a farmore reliable compression.

HAND TOOL TYPE

HP 3 Crimpstar® for connectors red, blue and yellow from 23 to 10 AWG

BATTERY CRIMPING TOOL

B 15MA, for connectors red, blue and yellow from 22 to 10 AWG N 10-YEC

N 10-EC

YV-BS

MISCELLANEOUS

YPF-250MD

MALE DISCONNECT T E R M I N A L S

GK-F 608

FEMALE DISCONNECT TERMINALS REINFORCED

YPF-250FIFD

YPF-250FD

SIZE AWG (sqmm)

YVF-BL 17

YVF-BL 12

BLADE TERMINALS

YVF-P 14

YVF-P 12

YVF-P 10

PIN TERMINALS

BPF-250FIMD

BPF-250MD

MALE DISCONNECT T E R M I N A L S

BK-F 608

FEMALE DISCONNECT TERMINALS REINFORCED

BPF-250FIFD

BPF-187FIFD

BPF-188FIFD

BPF-250FD

BPF-187FD

BPF-188FD

FEMALE DISCONNECT T E R M I N A L S

BVF-F 12

BVF-F 38

BVF-F 516

BVF-F 14

BVF-F 10

BVF-F 8

BVF-F 6

BVF-F 4

FORK/SPADE TERMINALS

RVF-F 8

RVF-F 10

BVF-R 8

BVF-R 10

N 14-BEC

N 14-EC

BN-BS

BV-BS

BPF-BF13/64

BPF-BM13/64

BPF-250PD

MISCELLANEOUS

BVF-BL 16/25

BVF-BL 12/25

BVF-BL 12

BLADE TERMINALS

BVF-P 12

BVF-P 10

BVF-P 8

PIN TERMINALS

BVF-R 12

BVF-R 38

BVF-R 516

RPF-250FIMD

RPF-250MD

MALE DISCONNECT T E R M I N A L S

RK-F 608

FEMALE DISCONNECT TERMINALS REINFORCED

RPF-250FIFD

RPF-187FIFD

RPF-188FIFD

RPF-110FIFD

RPF-111FIFD

RPF-250FD

RPF-187FD

RPF-188FD

RPF-110FD

RPF-111FD

FEMALE DISCONNECT T E R M I N A L S

RVF-F 12

RVF-F 38

RVF-F 516

RVF-F 14

RVF-F 6

BVF-R 6

BVF-R 14

RVF-F 4

FORK/SPADE TERMINALS

BVF-R 4

RING TERMINALS

SIZE AWG (sqmm)

FEMALE DISCONNECT T E R M I N A L S

YVF-R 58

YVF-R 916

YVF-R 12

YVF-R 38

YVF-R 516

YVF-R 14

YVF-R 10

YVF-R 8

YVF-R 6

YVF-R 4

RING TERMINALS

SIZE AWG (sqmm)

YVF-F 58

YVF-F 916

YVF-F 12

YVF-F 38

YVF-F 516

YVF-F 14

YVF-F 10

YVF-F 8

YVF-F 6

FORK/SPADE TERMINALS

RN-BS

RV-BS

RPF-BF 5/32

RPF-BM 5/32

RPF-250PD

MISCELLANEOUS

RVF-BL 16-3/32

RVF-BL 14

RVF-BL 12-3/32

RVF-BL 12

BLADE TERMINALS

RVF-P 12

RVF-P 10

RVF-P 8

PIN TERMINALS

RVF-R 12

RVF-R 38

RVF-R 516

RVF-R 14

RVF-R 10

RVF-R 8

RVF-R 6

RVF-R 4

RING TERMINALS

ADDITIONAL CEMBRE PRODUCTS

INSULATED CRIMP TYPE TERMINALS "F" RANGE

22 ÷ 16 (0,25 ÷ 1,5)

16 ÷ 14 (1,5 ÷ 2,5)

12 ÷ 10 (4 ÷ 6)

Also available with halogen free insulation in two versions: • “P” series, loose • “CP” series, chain fed,working temperature up to 239°F

VALSTAR V3-F

Available upon request:

B15MA-WS, with wire stop and connector positioner

ADDITIONAL CEMBRE PRODUCTS SPECIAL PRODUCTS

C-CODE and CL-CODE

Cembre manufactures a wide range of connectors for various applications: • for panel building and installation • uninsulated and insulated connectors suitable for use on low tension copper cables for sections ranging from 22 AWG to 2000 MCM • for medium voltage cables • for tapping off, earthing and bonding

File no. E125401

BSCL File no. E125401

CA-M and CA-2M

2A-M and 2A-2M

ANE and AN, IN, EN, Nylon Insulated Terminals T-M

ADDITIONAL CEMBRE PRODUCTS NYLON INSULATED COPPER TUBE LUGS

(1/0)

(2)

(2/0)

(1/0) (2/0)

(3/0)

(2/0)

(250 MCM)

(3/0)

(300 MCM)

(250 MCM)

(350 MCM)

(300 MCM) (500 MCM) (600 MCM) (800 MCM)

yellow neutral blue red red blue red blue red yellow red blue red neutral blue red blue red yellow blue red red blue red red blue red blue red red red blue red

ECW-H3D

(4÷2)

blue

B 500A B 55-YC

(4)

blue green

RH 50

(6)

Hydraulic Tools

HT 51L

(8)

Mechanical Tools

HT 51

(10)

Color

B1300L-CA and similar tools for U dies

AN 06-M...... 0.16 IN 06-M...... 0.20 ENR 06-M...... 0.23 EN 06-M...... 0.27 AN 1-M...... 0.20 IN 1-M...... 0.25 ON 1-M...... 0.29 UN 1-M...... 0.34 EN 1-M...... 0.55 AN 2-M...... 0.31 IN 2-M...... 0.42 ENR 2-M...... 0.49 EN 2-M...... 0.59 AN 3-M...... 0.36 EN 3-M...... 0.46 IN 3-M...... 0.66 AN 5-M...... 0.44 AN 7-M...... 0.47 EN 7-M...... 0.51 IN 7-M...... 0.73 AN 10-M...... 0.54 IN 10-M...... 0.59 ENR 10-M...... 0.68 EN 10-M...... 0.79 AN 14-M...... 0.62 IN 14-M...... 0.66 EN 14-M...... 0.86 AN 17-M...... 0.70 AN 19-M...... 0.71 EN 19-M...... 0.77 IN 19-M...... 0.95 AN 24-M...... 0.79 IN 24-M...... 0.87 EN 24-M...... 1.06 AN 30-M...... 0.90 EN 30-M...... 0.96 IN 30-M...... 1.14 INR 37-M...... 1.14 IN 37-M...... 1.24 EN 48-M...... 1.15 IN 48-M...... 1.35 EN 60-M...... 1.31 IN 60-M...... 1.49 EN 80-M...... 1.48 IN 80-M...... 1.61

(14)

(2)

Ø in.

B 15MA

Flexible

Insulation

HNN 4

low stranded

Ref.

B 35-50MA

- To complete the type of connectors add the screw diameter expressed in mm to the M reference. - The M, N, and B dimensions concerning the palm are the same as the A-M connector ones. on low These connectors can be used also stranded conductors if crimped with radial con tainment dies of the MN..RF-C series.

Conductor Size (AWG)

HNN 3

These terminals are particularly recommended for use with flexible conductors. They are manufactured from electrolytic cop per tube with dimension so as to ensure both a good electrical connection and an adequate resistance to vibrations and traction; they are annealed and tin plated. For the same cable section are available dif ferent types of connectors with PA6.6 sleeve entry of different diameters so as to accept conductors with various insulation thickness. The insulated sleeve additionally will accept the conductor so avoiding a sudden bending of the conductor itself at the connector entry, highly increasing its resistance to the mechanical solicitations that could break the conductor strands.

ADDITIONAL CEMBRE PRODUCTS Type C-CODE

Type CL-CODE

Type CL-D-CODE

One hole long barrel

File no. E125401 Conductor AWG Size

Navy

Ø Stud in.

Double hole long barrel

File no. E125401

Ref.

# 8 C8-8 # 10 C8-10 1/4 C8-14 8 23 5/16 C8-516 3/8 C8-38 1/2 C8-12 # 8 C6-8 # 10 C6-10 1/4 C6-14 6 5/16 C6-516 3/8 C6-38 1/2 C6-12 # 8 C4-8 # 10 C4-10 1/4 C4-14 4 40 5/16 C4-516 3/8 C4-38 1/2 C4-12 # 8 C3-8 # 10 C3-10 1/4 C3-14 3 50 5/16 C3-516 3/8 C3-38 1/2 C3-12 # 10 C2-10 1/4 C2-14 2 60 5/16 C2-516 3/8 C2-38 1/2 C2-12 1/4 C1-14 5/16 C1-516 1 75 3/8 C1-38 1/2 C1-12 1/4 C1/0-14 5/16 C1/0-516 1/0 100 3/8 C1/0-38 1/2 C1/0-12 9/16 C1/0-916 5/8 C1/0-58 1/4 C2/0-14 5/16 C2/0-516 3/8 C2/0-38 2/0 125 1/2 C2/0-12 9/16 C2/0-916 5/8 C2/0-58 3/4 C2/0-34 1/4 C3/0-14 5/16 C3/0-516 3/8 C3/0-38 150 1/2 C3/0-12 3/0 9/16 C3/0-916 5/8 C3/0-58 3/4 C3/0-34 1/4 C4/0-14 5/16 C4/0-516 3/8 C4/0-38 4/0 200 1/2 C4/0-12 9/16 C4/0-916 5/8 C4/0-58 3/4 C4/0-34 1/4 C250-14 5/16 C250-516 3/8 C250-38 250 1/2 C250-12 250 MCM 9/16 C250-916 5/8 C250-58 3/4 C250-34 7/8 C250-78 5/16 C300-516 3/8 C300-38 1/2 C300-12 300 300 9/16 C300-916 MCM 5/8 C300-58 3/4 C300-34 7/8 C300-78 3/8 C350-38 1/2 C350-12 350 9/16 C350-916 350 MCM 5/8 C350-58 3/4 C350-34 7/8 C350-78 3/8 C400-38 1/2 C400-12 400 9/16 C400-916 400 MCM 5/8 C400-58 3/4 C400-34 7/8 C400-78 3/8 C500-38 1/2 C500-12 500 9/16 C500-916 MCM 5/8 C500-58 3/4 C500-34 7/8 C500-78 1/2 C600-12 9/16 C600-916 600 5/8 C600-58 MCM 3/4 C600-34 7/8 C600-78 1/2 C750-12 5/8 C750-58 3/4 C750-34 7/8 C750-78

COLOR CODE

DIE SET 6 TONS

14.6 TONS U-Shape dies

RED

BLUE

GRAY

WHITE

BROWN

GREEN

PINK

BLACK

MY 2-50

MY 3-50

MY 4-50

MY 5-50

MY 6-50

MY 7-50

MY 10-50

MY 14-50

MY 2-C

MY 3-C

MY 4-C

MY 5-C

MY 6-C

MY 7-C

MY 10-C

MY 14-C

Conductor AWG Size

Navy

Ø Stud in.

File no. E125401

COLOR CODE

Ref.

# 10 CL8-10 8 23 1/4 CL8-14 3/8 CL8-38 # 10 CL6-10 6 1/4 CL6-14 1/2 CL6-12 # 10 CL4-10 1/4 CL4-14 4 40 3/8 CL4-38 1/2 CL4-12 1/4 CL3-14 3 50 5/16 CL3-516 3/8 CL3-38 1/2 CL3-12 # 10 CL2-10 1/4 CL2-14 2 60 5/16 CL2-516 1/2 CL2-12 # 10 CL1-10 1 75 5/16 CL1-516 1/2 CL1-12 # 10 CL1/0-10 100 5/16 CL1/0516 1/0 3/8 CL1/0-38 1/2 CL1/0-12 2/0 125 3/8 CL2/0-38 1/2 CL2/0-12 3/0 150 1/2 CL3/0-12 3/8 CL4/0-38 4/0 200 1/2 CL4/0-12 250 250 1/2 CL250-12 MCM

300 300 1/2 CL300-12 MCM 350 350 1/2 CL350-12 MCM 1/2 CL400-12 400 400 MCM 5/8 CL400-58 1/2 CL500-12 500 MCM 5/8 CL500-58 1/2 CL600-12 600 MCM 5/8 CL600-58 1/2 CL750-12 750 MCM 5/8 CL750-58

MY 16-50

MY 2-50

MY 2-C

BLUE

MY 3-50

MY 3-C

GRAY

MY 4-50

MY 4-C

WHITE

MY 5-50

MY 5-C

BROWN

MY 6-50

MY 6-C

GREEN

MY 7-50

MY 7-C

PINK

MY 10-50

MY 10-C

BLACK

MY 14-50

MY 14-C

ORANGE

MY 16-50

MY 16-C

PURPLE

MY 19-50

MY 19-C

YELLOW

MY 24-50

MY 24-C

WHITE

MY 30-50

MY 30-C

RED

MY 36-50

MY 36-C

BLUE

MY 37-50

MY 37-C

BROWN

MY 48-50

MY 48-C

GREEN BLACK

MY 16-C

PURPLE

MY 19-50

MY 19-C

YELLOW

MY 24-50

MY 24-C

14.6 TONS U-Shape dies

RED

Also available with inspection hole

ORANGE

DIE SET 6 TONS

MY 60-C MY 76-C

Conductor AWG Size

Navy

Ø Stud in.

Ref.

COLOR CODE

1/4 CL8-D1 8 1/4 23 RED CL8-D141 3/8 CL8-D38 1/4 CL6-D14 1/4 CL6-D141 6 BLUE 3/8 CL6-D38 1/2 CL6-DN 1/4 CL4-D14 CL4-D141 4 1/4 40 GRAY 3/8 CL4-D38 1/2 CL4-DN CL3-D38 3 3/8 50 WHITE 1/2 CL3-DN 1/4 CL2-D14 1/4 CL2-D141 BROWN 2 60 3/8 CL2-D38 3/8 CL2-DN38 1/2 CL2-DN 1/4 CL1-D14 1/4 CL1-D141 1 75 GREEN 3/8 CL1-D38 1/2 CL1-DN 1/4 CL1/0-D14 100 1/4 CL1/0-D141 1/0 PINK 3/8 CL1/0-D38 1/2 CL1/0-DN 1/4 CL2/0-D14 125 1/4 CL2/0-D141 2/0 BLACK 3/8 CL2/0-D38 1/2 CL2/0-DN 1/4 CL3/0-D141 ORANGE 3/0 150 3/8 CL3/0-D38 1/2 CL3/0-DN 1/4 CL4/0-D141 200 3/8 CL4/0-D38 PURPLE 4/0 3/8 CL4/0-DN38 1/2 CL4/0-DN 3/8 CL250-D38 250 250 YELLOW MCM 1/2 CL250-DN 300 300 3/8 CL300-D38 WHITE MCM 1/2 CL300-DN 1/4 CL350-D141 350 RED 350 3/8 CL350-D38 MCM 1/2 CL350-DN 1/4 CL400-D141 400 400 BLUE 3/8 CL400-D38 MCM 1/2 CL400-DN 1/4 CL500-D141 500 3/8 CL500-D38 BROWN MCM 1/2 CL500-DN 3/8 CL600-D38 600 GREEN MCM 1/2 CL600-DN 3/8 CL750-DN38 750 BLACK 3/8 CL750-D38 MCM 1/2 CL750-DN

DIE SET 6 TONS

14.6 TONS U-Shape dies

MY 2-50

MY 2-C

MY 3-50

MY 3-C

MY 4-50

MY 4-C

MY 5-50

MY 5-C

MY 6-50

MY 6-C

MY 7-50

MY 7-C

MY 10-50

MY 10-C

MY 14-50

MY 14-C

MY 16-50

MY 16-C

MY 19-50

MY 19-C

MY 24-50

MY 24-C

MY 30-50

MY 30-C

MY 36-50

MY 36-C

MY 37-50

MY 37-C

MY 48-50

MY 48-C

MY 60-C

MY 76-C

Type BSCL long barrel File no. E125401

WHITE

MY 30-50

MY 30-C Conductor AWG

RED

BLUE

BROWN

MY 36-50

MY 37-50

MY 48-50

8 BSCL8 6 BSCL6 4 BSCL4 3 BSCL3 2 BSCL2 1 BSCL1 1/0 BSCL1/0 2/0 BSCL2/0 3/0 BSCL3/0 4/0 BSCL4/0 250 MCM BSCL250 300 MCM BSCL300 350 MCM BSCL350 400 MCM BSCL400 500 MCM BSCL500 600 MCM BSCL600 750 MCM BSCL750

MY 36-C

MY 37-C

MY 48-C

GREEN

MY 60-C

BLACK

MY 76-C

Ref.

COLOR CODE RED BLUE GRAY WHITE BLU BROWN GREEN PINK BLACK ORANGE PURPLE YELLOW WHITE RED BLUE BROWN GREEN BLACK

DIE SET 6 TONS

14.6 TONS U-Shape dies

MY 2-50 MY 3-50 MY 4-50 MY 5-50 MY 6-50 MY 7-50 MY 10-50 MY 14-50 MY 16-50 MY 19-50 MY 24-50 MY 30-50 MY 36-50 MY 37-50 MY 48-50 -

MY 2-C MY 3-C MY 4-C MY 5-C MY 6-C MY 7-C MY 10-C MY 14-C MY 16-C MY 19-C MY 24-C MY 30-C MY 36-C MY 37-C MY 48-C MY 60-C MY 70-C

18.0 V - 4.0 Ah CORDLESS TOOL FEATURES 5



 Head rotates through 180°. 2 Switch protected against accidental operation.  Pressure release button. 4 Slot-in battery with release button. 5 LED lighting of the working area. 6 Motor ventilation. 7 Bi-component body for increased impact resistance. 8 Multifunction OLED display with touch button. 9 Improved balance for better handling.  Anatomically shaped grip for greater comfort.  18.0 V - 4.0 Ah Li-Ion high power batteries.

  9

7 8

SUPPLIED WITH

 CB 1840L, 18.0 V - 4.0 Ah Li-Ion high power battery (2 pcs.)  ASC 30-36 USA/CAN 27046000 AC charger (115V).

(INPUT 115 V / 60 Hz; OUTPUT 12-42 V DC / 3.0 A max.)

 Shoulder strap. • Plastic or Metal carrying case.

 



18.0 V - 2.0 Ah CORDLESS TOOL FEATURES  Head rotates for ease of operation in confined spaces 2 Switch protected against accidental operation 3 Pressure release button 4 Slot-in battery with release button 5 Battery condition displayed to show the residual battery power 6 Motor ventilation. 7 The tools are fitted with a maximum pressure valve to indicate a correct crimping operation or the full extent of the ram travel. 8 Can be operated with one hand 9 Durable moulded body offering high resistance to wear and damage in all operating conditions.  Extremely quiet in operation with very little vibration.  Improved balance for better handling.  Anatomically shaped grip for greater comfort.  18.0 V - 2.0 Ah Li-Ion high power batteries.

 7

2   4 5

SUPPLIED WITH





OPTIONAL ACCESSORIES

 CB 1820L, 18.0 V - 2.0 Ah Li-Ion high power battery (2 pcs.)  ASC 30-36 USA/CAN 27046000 AC charger (115V).

CINV 12-110IC, 12V car power inverter. Technical Specifications: Rated Power: Max. Power: Peack Power: Input Voltage: Output Voltage: Output Frequency: USB Output: Converter Efficiency: Protections: Indicator: Over Voltage Shutdown: Low Voltage Shotdown:

(INPUT 115 V / 60 Hz; OUTPUT 12-42 V DC / 3.0 A max.)

• Plastic carrying case or vinyl bag.

 

300 W 350 W 700 W 11-15 VDC 110 V 50Hz or 60 Hz 5 VDC 1 A cont. > 90 % Short circuit, overload, over temperature, low battery voltage, over battery voltage Dual color LED (Greenoperation, Redshutdown) DC 16 V DC 10 V

18.0 V CORDLESS HYDRAULIC CRIMPING TOOL B 15MA

• Can be operated with one hand. • Balanced for greater control. • Head rotates by 340° for ease of operation in confined spaces. • The tool is fitted with a maximum pressure valve. • Automatic return of dies after completion of the crimp. • Automatic return can be stopped at any time to ease positioning. • Extremely quiet, minimal vibration. • Durable moulded body offering high resistance to wear and damage in all operating conditions. • New Li-Ion 18V 2Ah High Power battery. • The battery is equipped with LED indicators to show the remaining battery life at any time by pressing the adjacent button. • Supplied in a robust plastic case to accommodate the tool and all the accessories. • Two batteries and AC charger (110-115V) included. • Operating temperature: +5 to +122°F • Many different interchangeable crimping dies available. Crimping force: Dimensions: length width height Weight with battery: Application range:

1.7 tons 13.3 in. 3.2 in. 5.3 in. 3.8 lbs Cu 22 - 6 AWG (lugs and splices)

New

BATT

i-Ion 18V L E R

VAL P22

Supplied in a robust plastic case VAL P22 suitable for storing the tool and accessories.

CRIMPING DIES AVAILABLE Cond. Size (AWG)

Available also: B15MA-WS, with wire stop and connector positioner

22 ÷ 6

B15MA-WS, head detail

Connector type

DIE SET

A... ; L...-M ; L...-P ; S... ; RN... ; BN... ; GN... MA03/3-15

16 ÷ 8 8÷6 12 ÷ 8 8÷6 8÷6 10 ÷ 6

A... ; L...-M ; L...-P A...; 2A... ; L...-M ; L...-P T... (NF C 20130 style) ; L...-T T... (NF C 20130 style) ; L...-T HR... ; HSV... DR... (DIN 46235 style) ; DSV... (DIN 46267 T1 style)

8÷6 22 ÷ 10 22 ÷ 10 22 ÷ 12 12 ÷ 6 6÷2

ANE... ; AN... ; IN... ; EN... R... ; B... ; G... (not suffix P); PL... ; NL... R... ; B... ; G... (not suffix P, RF/BF-BF) PKE ; PKC ; PKD ; PKT ; KE PKE ; PKC ; PKD ; PKT ; KE PKE ; PKC ; PKD ; PKT ; KE

14 -12 -10

CS4 (for photovoltaic installations)

ME03/2-15 ME2/3-15 MS4/10-15 MS10/16-15 MH10/16-15 MK5/8-15 NN4-15 RBG-15 RBY-15 with positioner KE4-15 KE16-15 KE35-15

MCS4-15

Available upon request: CINV 12-110IC, 12V car power inverter (see page 54)

Battery led indicators

Interchangeable die sets

Switch ergonomically designed

Slot-in battery with release button

18.0 V CORDLESS HYDRAULIC CRIMPING TOOL B 35-50MA

Crimping force: Dimensions: length width height Weight with battery: Application range:

4 tons

New

i-Ion 18V L E R BATT

• Can be operated with one hand. • Balanced for greater control. • Head rotates 180° for ease of operation in confined spaces. • Fitted with a maximum pressure valve. • Automatic return of dies after completion of the crimp. • Automatic return can be stopped at any time to ease positioning. • Extremely quiet, minimal vibration. • Durable moulded body offering high resistance to wear and damage in all operating conditions. • New Li-Ion 18V 2Ah High Power battery. • The battery is equipped with LED indicators to show the remaining battery life at any time by pressing the adjacent button. • Supplied in a robust plastic case to accommodate the tool and all the accessories. • Two batteries and AC charger (110-115V) included. • Operating temperature: +5 to +122°F • B35-50MA accepts many of the dies common to 50 kN Cembre crimping tools. B35-50MA specific dies avaiable for crimping 3/0-250 AWG and 250-300 MCM.

VAL P22

15.2 in. 3.2 in. 5.2 in. 5.7 lbs Cu 300 MCM (lugs and splices)

Supplied in a robust plastic case VAL P22 suitable for storing the tool and accessories.

Battery led indicators

Available upon request: CINV 12-110IC, 12V car power inverter (see page 54)

Wide-opening head, ideal for derivations from running conductors

Pressure release button

switch ergonomically designed

Slot-in battery with release button

18.0 V CORDLESS HYDRAULIC CRIMPING TOOL B 54M-D6A

Crimping force: Dimensions: length width height Weight with battery: Application range:

Available upon request: CINV 12-110IC, 12V car power inverter (see page 54)

VYNIL BAG 025

Supplied in a sturdy Vynil bag, suitable for storing the tool and accessories

i-Ion 18V L BATTER

6 tons 18.0 in. 3.2 in. 5.2 in. 6.5 lbs Cu 300 MCM (lugs and splices)

Canvas Bag 013

Sturdy canvas bag, suitable for storing the cutting jaws

Copper lugs and splices

Aluminum lugs and splices

Aluminum H taps

300 MCM

4/0

4/0 - 4/0

CDD6 jaws With “D3” groove to accept all “W” style crimping dies + “BG” fixed groove.

M A I N A P P L I C AT I O N S - m a x s i z e AW G

New

• Stick tool shape for better handling. • Can be operated with one hand. • Balanced for greater control. • Jaws rotate by 180° for ease of operation in confined spaces. • The tool is fitted with a maximum pressure valve. • Automatic return of jaws after completion of the crimp. • Automatic return can be stopped at any time to ease positioning. • Extremely quiet, minimal vibration. • Durable moulded body offering high resistance to wear and damage in all operating conditions. • New Li-Ion 18V 2Ah High Power battery. • The battery is equipped with LED indicators to show the remaining battery life at any time by pressing the adjacent button. • Supplied in a robust vynil bag to accommodate the tool and all the accessories. • Two batteries and AC charger (110-115V) included. • Operating temperature: +5 to +122°F • Same charger of all our tools.

CDD6-8 jaws With “D3” groove to accept all “W” style crimping dies + “O” fixed groove.

CRIMPS FOR CHARGE Terminal

Conductor

Die Set

Approx. No of crimps

YHD-400

Al 4/0-4/0

Index D3

282

INTERCHANGEABLE CRIMPING JAWS CAT. No

CDD6 CDD6-8

CDK

GROOVES “D3” TO ACCEPT ALL “W” STYLE CRIMPING DIES + “BG” FIXED GROOVE “D3” TO ACCEPT ALL “W” STYLE CRIMPING DIES + “O” FIXED GROOVE GROOVE TO ACCEPT ALL “O” STYLE KEARNEY CRIMPING DIES; ADAPTER TO ACCEPT ALL “W” STYLE CRIMPING DIES AVAILABLE UPON REQUEST

CMB1 jaws

CRIMPING DIE COMPATIBILITY FCI Burndy Green lee Ilsco

W, X Series KD6 Series ND Series

Huskie

HT-58 Series

Panduit

CD-2001 series

FCI Burndy Green lee Ilsco Huskie Panduit Kearney Blackburn

W, X Series KD6 Series ND Series HT-58 Series CD-2001 Series O Series 6 tons

CMB1

Cutting jaws for: one-time disposable lock hasps; 4AWG Alumoweld; ACSR 4/0

CMB2

Cutting jaws for: # 8 Copperweld; 4/0 Cu.; 336 MCM Aluminium; 477 MCM ACSR (Str. 26/7)

CMB3

Cutting jaws for: Guy Wire up to 3/8"

Cutting jaws for: one-time disposable lock hasps, 4AWG Alumoweld; ACSR 4/0

CMB2 jaws Cutting jaws for: - # 8 Copperweld - 4/0 Cu. - 336 MCM Aluminium - 477 MCM ACSR (Str. 26/7)

CMB3 jaws Cutting jaws for: - Guy Wire up to 3/8"

18.0 V CORDLESS HYDRAULIC CRIMPING TOOL B 54M-D6-8A • Stick tool shape for better handling. • Can be operated with one hand. • Balanced for greater control. • Jaws rotate by 180° for ease of operation in confined spaces. • The tool is fitted with a maximum pressure valve. • Automatic return of jaws after completion of the crimp. • Automatic return can be stopped at any time to ease positioning. • Extremely quiet, minimal vibration. • Durable moulded body offering high resistance to wear and damage in all operating conditions. • New Li-Ion 18V 2Ah High Power battery. • The battery is equipped with LED indicators to show the remaining battery life at any time by pressing the adjacent button. • Supplied in a robust vynil bag to accommodate the tool and all the accessories. • Two batteries and AC charger (110-115V) included. • Operating temperature: +5 to +122°F • Same charger of all our tools. 6 tons

i-Ion 18V L E R

18.0 in. 3.2 in. 5.2 in. 6.5 lbs Cu 300 MCM (lugs and splices)

BATT

Available upon request: CINV 12-110IC, 12V car power inverter (see page 54)

M A I N A P P L I C AT I O N S - m a x s i z e AW G

Copper lugs and splices

Aluminum lugs and splices

Aluminum H taps

300 MCM

4/0

4/0 - 4/0

Crimping force: Dimensions: length width height Weight with battery: Application range:

New

VYNIL BAG 025

Supplied in a sturdy Vynil bag, suitable for storing the tool and accessories

CDD6-8 jaws With “D3” groove to accept all “W” style crimping dies + “O” fixed groove.

18.0 V CORDLESS HYDRAULIC CRIMPING TOOL B 54M-KA • Stick tool shape for better handling. • Can be operated with one hand. • Balanced for greater control. • Jaws rotate by 180° for ease of operation in confined spaces. • The tool is fitted with a maximum pressure valve. • Automatic return of jaws after completion of the crimp. • Automatic return can be stopped at any time to ease positioning. • Extremely quiet, minimal vibration. • Durable moulded body offering high resistance to wear and damage in all operating conditions. • New Li-Ion 18V 2Ah High Power battery. • The battery is equipped with LED indicators to show the remaining battery life at any time by pressing the adjacent button. • Supplied in a robust vynil bag to accommodate the tool and all the accessories. • Two batteries and AC charger (110-115V) included. • Operating temperature: +5 to +122°F • Same charger of all our tools. 6 tons

i-Ion 18V L E R

18.0 in. 3.2 in. 5.2 in. 6.5 lbs Cu 300 MCM (lugs and splices)

BATT

Crimping force: Dimensions: length width height Weight with battery: Application range:

New

Available upon request: CINV 12-110IC, 12V car power inverter (see page 54)

M A I N A P P L I C AT I O N S - m a x s i z e AW G

Copper lugs and splices

Aluminum lugs and splices

Aluminum H taps

300 MCM

4/0

4/0 - 4/0

VYNIL BAG 025

Supplied in a sturdy Vynil bag, suitable for storing the tool and accessories

CDK jaws With groove to accept all “O” style Kearny crimping dies; adapter to accept all "W" style crimping dies available upon request.

Jaws rotate by 180°

Detail of the pin for the quick jaws change

Battery led indicators

Pressure release button

Switch ergonomically designed

HYDRAULIC CRIMPING TOOLS HT 51

This two speed lightweight and compact, hydraulic tool is ideal for working in confined spaces. Having the benefit of spring loaded handles, the dies can be advanced using only one hand; therefore leaving the other hand free to position the connector. For ease of operation and comfort of the operator, the tool head can be rotated through 180 degrees. The HT51 will accept dies common to the Cembre 6 tons tools. The built-in safety valve will by-pass the oil supply when the maximum pressure is reached, and a pressure release system can easily be operated at any stage of the compression. Crimping force: Dimensions: length width Weight: Application range:

HT 51-KV version for electrical utilities

6 tons 15 in. 5 in. 5.9 lbs Cu 500 MCM

VAL P1

The tool is supplied in a sturdy plastic case type VAL P1. Also suitable for storing 20 die sets.

Dies not included, sold separately

B 500A

Next generation of 18.0 V cordless hydraulic crimping tool. • Revitalised hydraulic system with double speed action. • New Li-Ion Battery; 18.0V - 4.0Ah. • The crimping head can rotate through 180° for ease of operation. • The 7.1 tons B500A is suitable for a wide range of connectors up to 500 MCM using die sets common to the Cembre 6 tons tooling range. • The OLED display provides essential real time tool operating information data including: crimping force being generated; battery power availability; tool identification, LED work light state, reset, no. of operational and service crimping cycles; Tool service required to maintain optimum condition. • Fitted with a maximum pressure sensor and pressure relief valve assure greater precision and repeatability of the pressure cycle and double the provision for operator safety. • Designed with improved balance, B500A is easily manageable during the crimping process and, by the use of bi-component plastics, has a shell with high resistance to wear and damage. • Rubber grip inserts, low noise and minimal vibration aid operator comfort while additional convenience and safety are provided by LED lighting of the working area. • Crimping cycle data is automatically stored on a memory card for transfer to PC by USB interface. • Operating temperature: +5 to +122°F Crimping force: Dimensions: length height width Weight with battery: Application range:

New

i-Ion 18V L BATTER

New

7.1 tons

Available upon request: CINV 12-110IC, 12V car power inverter (see page 54)

11.8 in. 13.5 in. 3.3 in. 9.2 lbs Cu 500 MCM

B 500A-KV version for electrical utilities

VAL P35

The tool is supplied in a sturdy plastic case type VAL P35. Also suitable for storing 20 die sets. Spare battery, AC charger (110-115V) and shoulder strap are also included.

Dies not included, sold separately 60

HYDRAULIC CRIMPING TOOLS B 55YB

14.4 V cordless hydraulic crimping tool, lightweight and balanced for single hand operation. • The B 55-YB, with adapter AU55-K, will accept "O" dies and, with adapters AU55-K + AU55-B, will accept "W" dies. • Double speed action tool. • Ni-MH Battery; 14.4V - 3.0Ah. • balanced tool for greater control. • The crimping head can rotate through 180° for ease of operation. • battery condition displayed after every cutting operation to show the residual battery power • the tool is Fitted with a maximum hydraulic pressure valve. • extremely quiet in operation with very little vibration • durable moulded body offering high resistance to wear Available upon request and damage in all operating conditions also version: B 55YB-IC, 6.4 tons Crimping force: with 12V car battery Dimensions: charger length width height Weight with battery: Application range:

14 in. 3.7 in. 11.9 in. 11 lbs Cu 500 MCM

VAL P9

Supplied in a robust plastic case VAL P9 suitable for storing the tool and accessories.

With adapter AU55-K for accepting “O” dies.

With adapters AU55-K + AU55-B for accepting “W” dies. AU55-B adapter

AU55-K adapter

“O” dies

AU55-K adapter

“W” dies

B 55YC

B 55-YB-KV version for electrical utilities

14.4 V cordless hydraulic crimping tool, having the same characteristics of B 55-YB. • The B 55-YC, with adapter AU55-50, will accept "Cembre 6 ton" dies.

With adapter AU55-50 for accepting “Cembre 6 ton” dies.

Available upon request: BPS 110.14Y, network power supply (110V-60Hz). CFC 12-24ICN, 12V car battery charger

AU55-50 adapter

“Cembre” dies

Available upon request also version: B 55YC-IC, with 12V car battery charger

HYDRAULIC CRIMPING TOOLS

Crimping force: Dimensions: length width height Weight with battery: Application range:

14.84 tons 15.5 in. 3.3 in. 14.6 in. 18.0 lbs Cu 800 MCM (lugs and splices)

18.5 in. 4.0 in. 9.4 in. 17.6 lbs Cu 800 MCM (lugs and splices)

i-Ion 18V L E R BATT

New

The tool is supplied in a sturdy plastic case type VAL P36. Also suitable for storing 7 die sets. Spare battery, battery charger and shoulder strap are also included.

Next generation of 18.0 V cordless hydraulic crimping tool. • Revitalised hydraulic system with double speed action. • New Li-Ion Battery; 18.0V - 4.0Ah. • The crimping head can rotate through 180° for ease of operation. • B1300L-CA is suitable for a wide range of connectors up to 800 MCM and will accept all semicircular slotted dies, common to most 12 tons tools (U dies). • The OLED display provides essential real time tool operating information data including: crimping force being generated; battery power availability; tool identification, LED work light state, reset, no. of operational and service crimping cycles; Tool service required to maintain optimum condition. • Fitted with a maximum pressure sensor and pressure relief valve assure greater precision and repeatability of the pressure cycle and double the provision for operator safety. • Designed with improved balance, B1300L-CA is easily manageable during the crimping process and, by the use of bi-component plastics, has a shell with high resistance to wear and damage. • Rubber grip inserts, low noise and minimal vibration aid operator comfort while additional convenience and safety are provided by LED lighting of the working area. • Crimping cycle data is automatically stored on a memory card for transfer to PC by USB interface. • Operating temperature: +5 to +122°F 14.84 tons

VAL P36

B 1300L-CA

Crimping force: Dimensions: length width height Weight with battery: Application range:

New

Next generation of 18.0 V cordless hydraulic crimping tool. • Revitalised hydraulic system with double speed action. • New Li-Ion Battery; 18.0V - 4.0Ah. • The crimping head can rotate through 180° for ease of operation • B1350L-CA is suitable for a wide range of connectors up to 800 MCM and will accept all semicircular slotted dies, common to most 12 tons tools (U dies). • The OLED display provides essential real time tool operating information data including: crimping force being generated; battery power availability; tool identification, LED work light state, reset, no. of operational and service crimping cycles; Tool service required to maintain optimum condition. • Fitted with a maximum pressure sensor and pressure relief valve assure greater precision and repeatability of the pressure cycle and double the provision for operator safety. • Designed with improved balance, B1350L-CA is easily manageable during the crimping process and, by the use of bicomponent plastics, has a shell with high resistance to wear and damage. • Rubber grip inserts, low noise and minimal vibration aid operator comfort while additional convenience and safety are provided by LED lighting of the working area. • Crimping cycle data is automatically stored on a memory card for transfer to PC by USB interface. • Operating temperature: +5 to +122°F

New

Dies not included, sold separately

B 1350L-CA-KV version for electrical utilities

i-Ion 18V L Y

B 1350L-CA

BATTER

New

VAL P41

The tool is supplied in a sturdy plastic case type VAL P41. Also suitable for storing 12 die sets. Spare battery, AC charger (110-115V) and shoulder strap are also included. 62

Dies not included, sold separately B 1300L-CA-KV version for electrical utilities

HYDRAULIC CRIMPING TOOLS B 1500A

Next generation of 18.0 V cordless hydraulic crimping tool. • Revitalised hydraulic system with double speed action. • New Li-Ion Battery; 18.0V - 4.0Ah. • The crimping head can rotate through 180° for ease of operation. • B1500A is suitable for crimp splices and lugs to 1250 MCM aluW NE minum and 1500 MCM copper. i-Ion L • This tool will accept directly all “P” dies commonly used in indusV 18 R B ATTE try and, with the AU150-C adapter, all the semi-circular slotted dies, common to most 12 tons tools (U dies). • The OLED display provides essential real time tool operating information data including: crimping force being generated; battery power availability; tool identification, LED work light state, reset, no. of operational and service crimping cycles; Tool service required to maintain optimum condition. • Fitted with a maximum pressure sensor and pressure relief valve assure greater precision and repeatability of the pressure cycle and double the provision for operator safety. • Designed with improved balance, B1500A is easily manageable during the crimping process and, by the use of bi-component plastics, has a shell with high resistance to wear and damage. • Rubber grip inserts, low noise and minimal vibration aid operator comfort while additional convenience and safety are provided by LED lighting of the working area. • Crimping cycle data is automatically stored on a memory card for transfer to PC by USB interface. VAL B1500 • Operating temperature: +5 to +122°F Supplied in a metal carrying case VAL B1500 15.0 tons Crimping force: suitable for storing the tool Dimensions: and accessories. Y

New

length width height Weight with battery: Application range:

20.7 in. 4.0 in. 9.9 in. 21.4 lbs Cu 1500 MCM (lugs and splices)

DIE SELECTOR CHART Copper Conductor (MCM) low stranded

multi stranded

1000 1250

1000

DIE SET

ME 100-P ME 120-P

The B 1500 A with “P” dies.

The B 1500 A with adapter AU150-C for accepting “U” dies.

AU150-C adapter

“P“ dies

“U” dies

HYDRAULIC CRIMPING TOOLS AND PRESSHEADS RH 50

Hydraulic presshead complete with quick automatic coupler for connection to a hydraulic pump with a max working pressure of 10,000 psi. RH 50 will accept die sets common to the Cembre 6 tons tools. RH 50 is suitable for installing the same range of connectors as B 500A. Crimping force: Max operating pressure: Dimensions: length width Weight: Application range:

Dies not included, sold separately

6 tons 10,000 psi 7.7 in. 3 in. 3.5 lbs Cu 500 MCM

VAL P1

The tool is supplied in a sturdy plastic case type VALP1. Also suitable for storing 20 die sets.

HT 131LN-C

This self contained, robust and sturdy tool, will accept all semicircular slotted dies, common to most 12 tons tools (U dies). The tool features a double speed action: a fast advancing speed for rapid approach of the dies to the connector and a slower more powerful speed for crimping. For ease of operation and comfort of the operator the tool head can be fully rotated through 180 degrees. The built-in safety valve will by-pass the oil supply when the maximum pressure is reached, and a pressure release system can easily be operated at any stage of the compression. Crimping force: Dimensions: length width Weight: Application range:

14.6 tons 21.1 in. 5.7 in. 15.4 lbs Cu 800 MCM (lugs and splices)

VAL P3

The tool is supplied in a sturdy plastic case, VAL P3. Also suitable for storing 14 die sets.

Dies not included, sold separately

RHC 131LN

Hydraulic presshead complete with quick automatic coupler for connection to a hydraulic pump with a max working pressure of 10,000 psi. This new design with improved mechanical features, is suitable for installing the same range of connectors as HT131LN-C and B1300L-CA. This model accept all semicircular slotted dies, common to most 12 tons tools (U dies). Crimping force: Max operating pressure: Dimensions: length width Weight: Application range:

14.6 tons 10,000 psi 11.7 in. 4.9 in. 11.9 lbs Cu 800 MCM (lugs and splices)

Dies not included, sold separately

VAL P26

A sturdy plastic case type VAL P26 suitable for storing the head and 14 die sets is available on request. 64

HYDRAULIC PRESSHEADS ECW-H3D

Hydraulic presshead complete with quick automatic coupler for connection to a hydraulic pump with a working pressure of 10,000 psi. Adaptor type AU230-130D is available as an optional extra, enabling the head to utilise the semi-circular slotted dies which are common to most 12 tons tools. Also available is a series of dies for the compression of DIN electrical connectors, and a die for cutting copper, aluminum, aldrey, aluminum-steel and steel conductors. Crimping force: Max operating pressure: Dimensions: length width Weight: Application range:

25.8 tons 10,000 psi

DIE SELECTOR CHART Copper Conductor (MCM)

12.4 in. 4.7 in. 12.1 lbs 1000 MCM

low stranded

multi stranded

1000 1250

1000

DIE SET

ME 100-3D ME 120-3D

VAL ECW-H3D

A sturdy steel carrying case type VAL ECW-H3D suitable for storing the head and die sets is available on request.

RHU 520

A hydraulic presshead complete with a male automatic coupler to be connected to a hydraulic pump developing a maximum pressure of 10,000 psi. The RHU 520 head develops a crimping force of 58.4 tons and is suitable for installing crimp type electrical connectors on cables up to 2000 MCM. An adaptor (type AU 520-130 C) is available, enabling the head to utilise the semi-circular slotted dies which are common to most C shaped heads (12 tons) available on the market. For the full range of dies available please refer to Cembre. Crimping force: Max operating pressure: Dimensions: length width Weight: Application range:

DIE Cembre Dies

Index

M10SH-520 M14SH-520 M16SH-520 M30AH-520 M38AH-520

10 SH 14 SH 16 SH 30 AH 38 AH

DIE SELECTOR CHART

58.4 tons 10,000 psi

Copper Conductor (MCM)

12 in. 7.9 in. 39.6 lbs 2000 MCM

low stranded

multi stranded

1000 1250 1500 2000

1000 1250 1500

VAL 520

A sturdy steel carrying case (type VAL 520, dimensions 15.9 x 9.1 x 5.7 in. and weight 9.7 lbs) is available on request.

VAL 520

VAL MAT 520

A steel case (type VAL MAT 520) for holding up to 10 sets of dies is available on request.

VAL MAT 520

DIE SET

ME 100-520 ME 120-520 ME 160-520 ME 200-520

HYDRAULIC PRESSHEADS RHU 600

Hydraulic presshead complete with quick automatic coupler for connection to a hydraulic pump with a working pressure of 10,000 psi. Crimping force: Max operating pressure: Dimensions: length width Weight (only head): Weight (with stand):

67 tons 10,000 psi 17.6 in. 9.5 in. 41.9 lbs 49.3 lbs

VAL 600

The tool is supplied in a metallic transportation case type VAL 600.

RHU 1000

RHU 1000 is a 123 ton hydraulic presshead for full tension, transmission and substation connections complete with quick automatic coupler for connection, to hydraulic pumps with a working pressure of 10,000 psi max. The standard version must be operated by a single acting pump; possibility to convert from single to double acting by substitution of the breather valve with a female quick coupling. RHU1000 will accept all semi-circular slotted dies common to most 100 ton heads as the Alcoa ones. The die cap is removable for an easy connector positioning; the upper part of the cap automatically rotates during the die changing process to present the Operable from correct positioning of the die. Lifting eye included. single or double

New

Crimping force: Max operating pressure: Dimensions: length width Weight:

123 tons 10,000 psi 16.3 in. 10.9 in. 111.5 lbs

acting hydraulic power source

VAL 1000

The tool is supplied in a metallic transportation case type VAL 1000.

Insertion of the upper die:

Lifting eye; screwed into the base of the cylinder, allows easy transportation of the head in aerial operation.

After substitution of the dies, insert the die cap into the head.

Pull the pin.

The upper part of the cap automatically rotatesâ&#x20AC;Ś

â&#x20AC;Śtill the proper position.

HYDRAULIC CABLE CUTTERS B-TC250YA

Next generation of 18.0 V cordless hydraulic cutting tool specifically designed to cut copper, aldrey, aluminum, aluminum-steel cables (guy wire including EHS) and steel ropes, aluminum and steel rods (ground rod up to 5/8”) having a max overall diameter of 1”. • Revitalised hydraulic system with double speed action. • New Li-Ion Battery; 18.0V - 4.0Ah. • The head can rotate through 180 degrees, to enable the operator to work in the most comfortable position, and can easily be opened to allow cutting of running cables. • The blades are manufactured from high strength special Steel, heat treated to ensure a long service life. • The tool is fitted with a maximum pressure valve to indicate the full extent of the blade travel. • Designed with improved balance, B-TC250YA is easily manageable during the cutting process and, by the use of bi-component plastics, has a shell with high resistance to wear and damage. • Rubber grip inserts, low noise and minimal vibration aid operator comfort while additional convenience and safety are provided by LED lighting of the working area. • The battery is equipped with LED indicators to show the remaining battery life at any time by pressing the adjacent button. • Operating temperature: +5 to +122°F

VAL P37

The tool is supplied in a plastic case type VALP37. Spare battery, AC charger (110V) and shoulder strap are also included.

C U T T I N G

12.2 in. 3.3 in. 13.5 in. 10.5 lbs

Hydraulic cutting head complete with quick automatic coupler for connection to a hydraulic pump with a working pressure of 10,000 psi max. TC025 hydraulic cutting head is specifically designed to cut copper, aldrey, aluminum and aluminum-steel cables having a max overall diameter of 1".

RODS

1" 10,000 psi 8.4 in. 3.4 in. 4.4 lbs

Hand operated hydraulic tool specifically designed to cut copper, aldrey, aluminum, aluminum-steel cables (guy wire including EHS) and steel ropes, aluminum and steel rods (ground rod up to 5/8”) having a max overall diameter of 1”. The tool features a double speed action. The blades are manufactured from high strength special steel, heat treated to ensure a long service life. The head can rotate by 180 degrees, to enable the operator to work in the most comfortable position, and can easily be opened to allow the cutting of running cables. HT-TC026Y features an automatic safety valve to bypass oil when reaching maximum pressure; a pressure release device can also be operated at any stage of operation. 1" 15.5 in. 5.1 in. 7.7 lbs 67

C A P A C I T Y MAX CUTTING DIAMETER (in)

MATERIAL

TENSILE STRENGHT (lbs./sq.in.)

COPPER ALUMINUM ALMELEC

≤ 59,450 ≤ 29,000 ≤ 49,300

1 1 1

≤ 261,000

FEW INDICATIVE EXAMPLES: 7 x 0.118 = Ø out. 0.354 19 x 0.083 = Ø out. 0.413 19 x 0.091 = Ø out. 0.453

STEEL

MULTI STRANDS STEEL ≤ 264,000 (STRANDS Q.TY ≥ 200) ACSR

HT-TC026Y

Max cutting diameter: Dimensions: length width Weight:

BATT

TC 025

Max cutting diameter: Max operating pressure: Dimensions: length width Weight:

i-Ion 18V L E R

ROPES & CONDUCTORS

Max cutting diameter: Dimensions: length width height Weight with battery:

New

STEEL COPPER ALUMINUM

≤ 261,000

≤ 87,000 ≤ 60,900 ≤ 43,000 ≤ 36,250 ≤ 23,200

HT-TC026Y TC 025 B-TC250YA

0.709 1 FEW INDICATIVE EXAMPLES: 26 x 0.098 + 7 x 0.077 : Ø out. = 0.624 26 x 0.120 + 7 x 0.094 : Ø out. = 0.763 26 x 0.142 + 7 x 0.110 : Ø out. = 0.897

0.511 0.629 0.787 0.905 1

HYDRAULIC CABLE CUTTERS HT-TC041

Hand operated hydraulic tool specifically designed to cut copper, aldrey, aluminum, aluminum-steel cables and steel ropes, aluminium and steel rods having a max overall diameter of 1-9/16”. New model, self contained, robust and sturdy. The blades are manufactured from high strength special steel, heat treated to ensure a long service life. The head can rotate by 90 degrees, to enable the operator to work in the most comfortable position and can easily be opened to allow cutting of running cables. HT-TC041 features an automatic safety valve to bypass oil when reaching maximum pressure; a pressure release device can also be operated at any stage of operation. Max cutting diameter: Dimensions: length width Weight:

1-9/16" 21.6 in. 5.6 in. 12.8 lbs

ROPES & CONDUCTORS

C U T T I N G MATERIAL

HT-TC 041 TC 04

B-TC450A

COPPER ALUMINUM ALMELEC

≤ 59,450 ≤ 29,000 ≤ 49,300

1-9/16” 1-9/16” 1-9/16”

1-3/4" 1-3/4" 1-3/4"

STEEL

RODS

Hydraulic cutting head complete with quick automatic coupler for connection to a hydraulic pump with a working pressure of 10,000 psi max. TC04 has the same cutting capability as HT-TC041.

Max cutting diameter: Max operating pressure: Dimensions: length width Weight:

1-9/16" 10,000 psi 12.2 in. 3.9 in. 8.8 lbs

≤ 261,000

MULTI STRANDS STEEL ≤ 261,000 (STRANDS Q.TY ≥ 200) ACSR

TC 04

C A P A C I T Y MAX CUTTING DIAMETER (in)

TENSILE STRENGHT (lbs./sq.in.)

STEEL COPPER ALUMINUM

≤ 261,000

≤ 87,000 ≤ 60,900 ≤ 43,000 ≤ 36,250 ≤ 23,200

FEW INDICATIVE EXAMPLE: 7 x 0.118 = Ø out. 0.354 19 x 0.083 = Ø out. 0.413 19 x 0.091 = Ø out. 0.453

0.709 1-9/16”

1-3/4"

FEW INDICATIVE EXAMPLE: 26 x 0.098 + 7 x 0.077 : Ø out. = 0.624 26 x 0.120 + 7 x 0.094 : Ø out. = 0.763 26 x 0.142 + 7 x 0.110 : Ø out. = 0.897 54 x 0.138 + 19 x 0.082 : Ø out. = 1.240 54 x 0.172 + 19 x 0.103 : Ø out. = 1.543

0.709 0.787 1.181 1.260 1-9/16"

1-3/4"

HYDRAULIC CABLE CUTTERS B-TC450A

Next generation of 18.0 V cordless hydraulic cutting tool specifically designed cut copper, aldrey, aluminum, aluminum-steel cables and steel ropes, aluminum and steel rods having a max overall diameter of 1-3/4” in. (1590 MCM ACSR). • Revitalised hydraulic system with double speed action • New Li-Ion Battery; 18.0V - 4.0Ah • The head can rotate through 180 degrees, to enable the operator to work in the most comfortable position, and can easily be opened to allow cutting of running cables • The blades are manufactured from high strength special Steel, heat treated to ensure a long service life • The tool is fitted with a maximum pressure valve to indicate the full extent of the blade travel • Designed with improved balance, B-TC450A is easily manageable during the cutting process and, by the use of bi-component plastics, has a shell with high resistance to wear and damage. • Rubber grip inserts, low noise and minimal vibration aid operator comfort while additional convenience and safety are provided by LED lighting of the working area. • The battery is equipped with LED indicators to show the remaining battery life at any time by pressing the adjacent button. • Operating temperature: +5 to +122°F Max cutting diameter: Dimensions: length width height Weight with battery:

New NE

BATT

1-3/4" 16.0 in. 3.5 in. 15.8 in. 14.7 lbs

VAL P37

The tool is supplied in a sturdy plastic case type VALP37. Spare battery, AC charger (110-115V) and shoulder strap are also included.

i-Ion 18V L E R

HYDRAULIC CABLE CUTTERS HT-TC051

Hand operated hydraulic tool specifically designed to cut copper, aluminum and telecommunications cables having a max overall diameter of 2”. The tool features a double speed action. The blades are manufactured from high strength special steel, heat treated to ensure a long service life. The head can be easily opened to allow the cutting of running cables. The head can rotate by 90 degrees, to enable the operator to work in the most comfortable position. HT-TC051 features an automatic safety valve to bypass oil when reaching maximum pressure; a pressure release device can also be operated at any stage of operation. Max cutting diameter: Dimensions: length width Weight:

2" 19.5 in. 5.1 in. 9.6 lbs

TC 050

Hydraulic cutting head complete with quick automatic coupler for connection to a hydraulic pump with a working pressure of 10,000 psi max. TC050 features the same cutting capability as HT-TC051. Max cutting diameter: Max operating pressure: Dimensions: length width Weight:

2" 10,000 psi 12.8 in. 4.4 in. 7 lbs

B-TC500A

New

Max cutting diameter: Dimensions: length width height Weight with battery:

2" 15.9 in. 3.3 in. 15.6 in. 12.7 lbs

i-Ion 18V L Y

Next generation of 18.0 V cordless hydraulic cutting tool designed to cut copper, aluminum and telecommunications cables having a max overall diameter of 2”. • Revitalised hydraulic system with double speed action. • New Li-Ion Battery; 18.0V - 4.0Ah. • The head can rotate through 90 degrees, to enable the operator to work in the most comfortable position, and can easily be opened to allow cutting of running cables. • The blades are manufactured from high strength special Steel, heat treated to ensure a long service life. • The tool is fitted with a maximum pressure valve to indicate the full extent of the blade travel. • Designed with improved balance, B-TC500A is easily manageable during the cutting process and, by the use of bi-component plastics, has a shell with high resistance to wear and damage. • Rubber grip inserts, low noise and minimal vibration aid operator comfort while additional convenience and safety are provided by LED lighting of the working area. • The battery is equipped with LED indicators to show the remaining battery life at any time by pressing the adjacent button. • Operating temperature: +5 to +122°F

BATTER

VAL P37

The tool is supplied in a sturdy plastic case type VALP37. Spare battery, AC charger (110-115V) and shoulder strap are also included. 70

HYDRAULIC CABLE CUTTERS HT-TC055

Hand operated hydraulic tool specifically designed to cut copper, aluminum, aluminum-steel cables (ACSR) steel ropes and rods having a max overall diameter of 2-3/16”. The tool features a double speed action. The blades are manufactured from high strength special steel, heat treated to ensure a long service life. The head can be easily opened to allow the cutting of running cables. The head can rotate by 330 degrees, to enable the operator to work in the most comfortable position. HT-TC055 features an automatic safety valve to bypass oil when reaching maximum pressure; a pressure release device can also be operated at any stage of operation. Max cutting diameter: Dimensions: length width Weight:

2-3/16" 23.4 in. 5.6 in. 18.3 lbs

C U T T I N G

TC 055

Hydraulic cutting head complete with quick automatic coupler for connection to a hydraulic pump with a working pressure of 10,000 psi max. TC055 features the same cutting capability as HT-TC055.

MATERIAL

COPPER ALUMINUM ALMELEC

≤ 59,450 ≤ 29,000 ≤ 49,300

2-3/16" 2-3/16" 2-3/16"

≤ 261,000

7 x 0.118 = Ø out. 0.354 19 x 0.083 = Ø out. 0.413 19 x 0.091 = Ø out. 0.453

2-3/16" 10,000 psi 14.0 in. 5.27 in. 14.5 lbs

B-TC500A

MULTI STRANDS STEEL ≤ 261,000 (STRANDS Q.TY ≥ 200) ≤ 261,000

ACSR

GUY WIRE Extra high (GW15-9/16-188) strenght grade ≤ 87,000 STEEL ≤ 60,900 ≤ 43,000 COPPER ≤ 36,250 ALUMINUM ≤ 23,200

RODS

Next generation of 18.0 V cordless hydraulic cutting tool designed to cut copper, aluminum, aluminum-steel cables (ACSR) steel ropes and rods having a max overall diameter of 2-3/16". • Revitalised hydraulic system with double speed action. • New Li-Ion Battery; 18.0V - 4.0Ah. • The head can rotate through 330 degrees, to enable the operator to work in the most comfortable position, and can easily be opened to allow cutting of running cables. • The blades are manufactured from high strength special Steel, heat treated to ensure a long service life. • The tool is fitted with a maximum pressure valve to indicate the full extent of the blade travel. • Designed with improved balance, B-TC500A is easily manageable during the cutting process and, by the use of bi-component plastics, has a shell with high resistance to wear and damage. • Rubber grip inserts, low noise and minimal vibration aid operator comfort while additional convenience and safety are provided by LED lighting of the working area. VAL B-TC950 • The battery is equipped with LED indicators The tool is supplied in a metal to show the remaining battery life at any carrying case, VAL B-TC950. time by pressing the adjacent button. Spare battery, AC charger (110• Operating temperature: +5 to +122°F 115V) and shoulder strap are also included.

New

2-3/16" 17.4 in. 3.4 in. 16.7 in. 19.6 lbs

i-Ion 18V L E R BATT

Max cutting diameter: Dimensions: length width height Weight with battery:

HT-TC055 TC055 B-TC550A

FEW INDICATIVE EXAMPLE:

STEEL ROPES & CONDUCTORS

Max cutting diameter: Max operating pressure: Dimensions: length width Weight:

C A P A C I T Y MAX CUTTING DIAMETER (in.)

TENSILE STRENGHT (lbs./sq.in.)

0.866 1.968 FEW INDICATIVE EXAMPLE: 26 x 0.098 + 7 x 0.077 : Ø out. = 0.624 26 x 0.120 + 7 x 0.094 : Ø out. = 0.763 26 x 0.142 + 7 x 0.110 : Ø out. = 0.897 26 x 0.175 + 7 x 0.136 : Ø out. = 1.108 54 x 0.138 + 19 x 0.082 : Ø out. = 1.240 54 x 0.172 + 19 x 0.103 : Ø out. = 1.543 83 x 0.181 + 16 x 0.110 : Ø est. = 1.968

7 x 0.188 : Ø est. = 0.562 in. 0.787 0.866 1.338 1.515 1.968

HYDRAULIC CABLE CUTTERS B-TC650A

New

Next generation of 18.0 V cordless hydraulic cutting tool designed to cut copper, aluminum and telecommunication cables having a max overall diameter of 2-9/16". • Revitalised hydraulic system with double speed action. • New Li-Ion Battery; 18.0V - 4.0Ah. • The head can rotate through 335 degrees, to enable the operator to work in the most comfortable position, and can easily be opened to allow cutting of running cables. • The blades are manufactured from high strength special Steel, heat treated to ensure a long service life. • The tool is fitted with a maximum pressure valve to indicate the full extent of the blade travel. • Designed with improved balance, B-TC650A is easily manageable during the cutting process and, by the use of bi-component plastics, has a shell with high resistance to wear and damage. • Rubber grip inserts, low noise and minimal vibration aid operator comfort while additional convenience and safety are provided by LED lighting of the working area. • The battery is equipped with LED indicators to show the remaining battery life at any time by pressing the adjacent button. • Operating temperature: +5 to +122°F Max cutting diameter: Dimensions: length width height Weight with battery:

i-Ion 18V L BATTER

2-9/16"

VAL P37

16.9 in. 3.3 in. 16.3 in. 14.1 lbs

The tool is supplied in a sturdy plastic case type VALP37. Spare battery, AC charger (110-115V) and shoulder strap are also included.

B-TC650-SCA

Next generation of 18.0 V cordless hydraulic cutting tool specifically designed to cut copper, aluminum and telecommunication cables having a max overall diameter of 2-9/16". The open head and the "scissor" movement of the blades facilitate the cutting of running cables. • Revitalised hydraulic system with double speed action. • New Li-Ion Battery; 18.0V - 4.0Ah. • The head can rotate through 180 degrees, to enable the operator to work in the most comfortable position, and can easily be opened to allow cutting of running cables. • The blades are manufactured from high strength special Steel, heat treated to ensure a long service life. • The tool is fitted with a maximum pressure valve to indicate the full extent of the blade travel. • Designed with improved balance, B-TC650-SCA is easily manageable during the cutting process and, by the use of bi-component plastics, has a shell with high resistance to wear and damage. • Rubber grip inserts, low noise and minimal vibration aid operator comfort while additional convenience and safety are provided by LED lighting of the working area. • The battery is equipped with LED indicators to show the remaining battery life at any time by pressing the adjacent button. • Operating temperature: +5 to +122°F Max cutting diameter: Dimensions: length width height Weight with battery:

New NE

BATT

2-9/16"

VAL B-TC950

i-Ion 18V L E R

The tool is supplied in a metal carrying case, VAL B-TC950. Spare battery, AC charger (110-115V) and shoulder strap are also included.

19.8 in. 4.1 in. 18.3 in. 16.9 lbs

HYDRAULIC CABLE CUTTERS B-TC950A

Next generation of 18.0 V cordless hydraulic cutting tool designed to cut copper, aluminum and telecommunication cables having a max overall diameter of 3-3/4". • Revitalised hydraulic system with double speed action. • New Li-Ion Battery; 18.0V - 4.0Ah. • The head can rotate through 335 degrees, to enable the operator to work in the most comfortable position, and can easily be opened to allow cutting of running cables. • The blades are manufactured from high strength special Steel, heat treated to ensure a long service life. • The tool is fitted with a maximum pressure valve to indicate the full extent of the blade travel. • Designed with improved balance, B-TC950A is easily manageable during the cutting process and, by the use of bi-component plastics, has a shell with high resistance to wear and damage. • Rubber grip inserts, low noise and minimal vibration aid operator comfort while additional convenience and safety are provided by LED lighting of the working area. • The battery is equipped with LED indicators to show the remaining battery life at any time by pressing the adjacent button. • Operating temperature: +5 to +122°F Max cutting diameter: Dimensions: length width height Weight with battery:

New NE

BATT

VAL B-TC950

3-3/4"

i-Ion 18V L E R

The tool is supplied in a metal carrying case, VAL B-TC950. Spare battery, AC charger (110-115V) and shoulder strap are also included.

20.4 in. 3.3 in. 18.4 in. 17.2 lbs

HYDRAULIC PUMPS B70M-P24A, B70M-P24A-CH B70M-P24A, B70M-P24A-CH

Remote electrical hand or foot controller connection

Portable electro-hydraulic pump, 24V dc battery for independent use, developing 10,000 psi pressure; equipped with an integral socket for connection to an external 24 V dc supply.



Easily accessible oil top-up inlet

24V dc external power supply socket with protective cap

24V 3.3Ah Ni-MH

High pressure hose connects to automatic self-lock quick coupling with protective cap

Manual pressure release button

Powerful 24V Ni-MH rechargeable battery

Battery residual power level display

Variously supplied with different versions:



  



  74

HYDRAULIC PUMPS B70M-P24A, B70M-P24A-CH

B70M-P24A Max operating pressure: Dimensions: length width height Weight:

10,000 psi 15.3 in. 6.4 in. 12.7 in. 20.2 lbs*

*without accessories

B70M-P24A  Portable electro-hydraulic pump, 24V dc battery for indepen-

dent use, developing 10,000 psi pressure; equipped with an integral socket for connection to an external 24 V dc supply

self-lock quick couplers

 BH2433 Battery 24V dc 3.3Ah  DC24 External battery charger

B70M-P24A-CH Max operating pressure: Dimensions: length width height Weight:

 Shoulder strap  Canvas holdall for carrying accessories  10 ft. flexible hose complete with male + female 3/8" NPT  ERCH Remote control

10,000 psi 15.3 in. 6.4 in. 12.7 in. 20.2 lbs*

*without accessories

B70M-P24A-CH  Portable electro-hydraulic pump, 24V dc battery for indepen-

dent use, developing 10,000 psi pressure; equipped with an integral socket for connection to an external 24 V dc supply

 BH2433 Battery 24V dc 3.3Ah  DC24 External battery charger

 Shoulder strap  Canvas holdall for carrying accessories  ERCH-WH Remote hand controller integrated with 10 ft.

length flexible hose complete with male + female 3/8" NPT self-lock quick couplers

HYDRAULIC PUMPS B70M-P24A, B70M-P24A-CH RHC 131LN

RHTEP-S

RHU520

TC 04

TC 050

RH-TFC

RHTD 3241T

ACCESSORIES FOR B70M-P24, B70M-P24A-CH ESC 300CEE CONNECTING CABLE WITH 24V dc CEE TYPE PLUG (for power supply from an external source, length 10 ft.)

ESC 600 CONNECTING CABLE WITH CROCODILE CLIPS (for power supply from an external source, length 20 ft.)

EPS 115-230.24 network power supply SUPPLY IN: 110/240V ac autorange 50-60Hz; 700W SUPPLY OUT: 24V dc; 30A max

TRS-B70 RUCKSACK (for carrying the pump)

BPS 110.24Y network power supply INPUT 110V ac 50-60Hz; OUTPUT 24V dc thermal and short circuit protection. Current supply: up to 4A extended use; 18A for 50 s; 25A for 8 s.

ERCH-WH

CONTROL HANDLE FOR FLEXâ&#x20AC;&#x2C6;HOSES

Operating push-button

SH-B70 HOOK (for hanging the pump from a ladder)

Pressure release button

RCP-B70 PORTABLE REMOTE FOOT CONTROL

VAL-P18 Durable case for pump and accessories.

HYDRAULIC PUMPS P0 7000 Foot operated double speed pump, developing a maximum pressure of 10,000 psi. The pump is supplied with 10 ft. long high pressure flexible hose complete with female self-lock quick coupler. Pressure can be withdrawn at any time during operation by depressing the release lever. A solid shaped stand gives the pump stability during operation. Max operating pressure: 10,000 psi Dimensions: 26.8 in. length 7.9 in. width 6.4 in. height 21.6 lbs Weight:

CPE-1-110 Electrically driven hydraulic pump, powered by a 110-115V / 50-60Hz single-phase electrical motor. The remote hand controller allows advancement and pressure release on completion of the crimping operation. The mechanically actuated emergency button located on the pump body, allows the pressure release at any time also in case of power shortage. This model is IP 55 rated.

Max operating pressure: 10,000 psi Dimensions: 14.6 in. length 8.8 in. width 18.8 in. height 46.2 lbs Weight:

It is equipped with: - high pressure flexible hose with female automatic quick coupler - remote hand controller - external supply connection cable

Available as optional accessories: - RCP-B70 remote foot controller - CS-CPE-1 transportation trolley - ERCH-WH Control handle integrated with 10 ft. length flexâ&#x20AC;&#x2C6;hoses Technical details: - Oil in the reservoir: 0.52 gallons - Power of motor: 1,050 W - Delivery of oil: 0.21 Gpm at no load

ERCH-WH

CS-CPE-1

RCP-B70

CPP-0 The CPP-0 air hydraulic power unit intensifies an air supply of 87115 psi (6Ăˇ8 bar) to a power crimping or cutting force of up to 10,000 psi (700 bar) depending upon the input pressure.

Max operating pressure: 10,000 psi Dimensions: 12.6 in. length 5.9 in. width 7.9 in. height 15 lbs Weight:

The control pedal allows for advancing and pressure release at any stage of the operation. The unit is provided with a 6.5 ft. high pressure flexible hose, including a 3/8" NPT female self-lock quick coupler.

MECHANICAL TOOLS -

CrimpstarÂŽ RANGE

The ratchet controlled tools in the CrimpstarÂŽ range, are compact, lightweight and easy to use.

HP Insulated terminals and connectors HP 1 for conductor sizes 24 to 13 AWG HP 3 for conductor sizes 23 to 10 AWG

Features include: - High precision investment casting jaws made of special treated steel - Ratchet control to ensure precise crimping. - Emergency device to allow for jaws opening at any stage of operation. - Toggle action leverage to reduce operator effort. - Automatic handles opening after crimping operation - Ergonomically designed moulded plastic grips. - To open jaws in case of emergency push the release lever as indicated - Several combinations of kits including tool and relative connectors are available

HP 3-1 Supplied with a wire stop for conductor sizes 23 to 10 AWG Dimensions: 9.23x2.87x0.75 in. Weight: 1.09 lbs

HNN Nylon insulated terminals and connectors HNN 3 for conductor sizes 16 to 8 AWG HNN 4 for conductor sizes 8 to 6 AWG Dimensions: 9.23x2.87x0.75 in. Weight: 1.08 lbs.

HPH End to end connectors PE HD insulated, heat shrinkable. HPH 1 for conductor sizes 20 to 10 AWG Dimensions: 9.23x2.87x0.75 in. Weight: 1.12 lbs.

Upon request: all Crimpstar tools can be supplied with a cetificate of calibration

HNKE End sleeves HNKE 4 for conductor sizes 20 to 12 AWG HNKE 16 for conductor sizes 12 to 6 AWG HNKE 50 for conductor sizes 3 - 2 - 1/0 AWG Dimensions: 9.23x2.87x0.75 in. Weight: 1.3 lbs.

HN Uninsulated terminals and connectors HN 1 for conductor sizes 22 to 8 AWG HN 5 for conductor sizes 8 to 6 AWG HN-A25 for conductor sizes 8 to 4 AWG Dimensions: 9.21x2.87x0.67 in. Weight: 1.05 lbs.

HF Open barrel brass terminals: HF 1 for conductors sizes 20 to 12 AWG HF 2 for conductors sizes 28 to 16 AWG Dimensions: 9.23x2.87x0.75 in. Weight: 1.09 lbs

HX Coaxial connectors HX 1 for types RG58, RG59, RG62 and RG 71 Dimensions: 9.23x2.87x0.75 in. Weight: 1.06 lbs.

MECHANICAL TOOLS SCISSORS SC 3X and SC 5X

SC 1

Multi-purpose scissors with high hardness blades and anti slide serrations. The moulded plastic handles combine a rigid structure with a softer material.

Electricians scissors with high carbon steel blades and satin finished Nylon handles.

WIRE STRIPPERS HB 1-U

HB 5

HB 1-U Wire stripper, for PVC insulated cables 26 to 10 AWG

HB 5 Wire stripper, for PVC insulated wires 17 to 10 AWG

HB 6

HB 2 HB 40-U Wire strippers, for circular cables HB 2 Ø 3/16 to 1 1/8 in. HB 40-U Ø 3/4 to 1 9/16 in.

HB 6 Wire stripper, supply configuration including stripping die for PVC insulated cables from 34 to 8 AWG

Interchangeable stripping dies available upon request:

HB 8 Grey, flat blade Stripping features: PVC from 34 to 8 AWG

Red, rounded blades Stripping features: PVC from 10 to 5 AWG

Blue, 'V' blades Stripping features: PTFE from 28 to 12 AWG

HB 8 Wire stripper, for PVC insulated cables 24 to 10 AWG

CABLE CUTTERS

KT 1

KT 2

Cutting Capacity - Section Cond. AWG Rigid Multi-Cond. Flexible Cu 6 Cu 1/0 Cu 2/0 Al 2 Al 1/0

Cutting Capacity - Section Cond. AWG Rigido Multi-Cond. Flexible Cu 6 Cu 2/0 Cu 3/0 Al 1/0 Al 2/0

Hand operated ratchet cable cutter for stranded and flexible copper and aluminum cables

KT 3

KT 5

Hand operated tool for cutting cables up to max section 3 AWG

KT 4

For cutting cables Ø max 1 1/4 in. (600 MCM) Weight: 1.3 lbs. Length: 10.04 in.

For cutting cables Ø max 2 in. (1000 MCM) Weight: 1.96 lbs. Length: 12.2 in.

5116660250

For cutting cables up to 500 MCM Weight: 3.31 lbs. Length: 23.62 in.

5116660500

For cutting cables up to 1000 MCM Weight: 6.62 lbs. Length: 31.5 in. 79

THERMAL TRANSFER PRINTERS Cembre offers a number of innovative solutions to meet demands for high performance and reliability in the industrial and manufacturing sectors.

New

The revolution in identification systems, MARKINGENIUS® MG3 is a high-speed desktop printer using thermal transfer technology to produce identification and labelling media for cables and tubing, panel building components and equipment of all types. Windows® based, the high resolution MARKINGENIUS® MG3 prints monocolor True Type fonts, while also reproducing Clipart images, drawings and bitmaps down to very small dimensions.

ROLLY2000 is designed for high speed printing of identification and labelling media in reel format. Thermal transfer print quality matched with robust construction and intensive Cembre reliability allow ROLLY2000 to print 1000 cable tags in less than two minutes.

TERMO-ROLL

thermal transfer printers give best results with TERMO-ROLL heat-shrinkable tubing

Rolly2000 Ideal for printing TERMO-ROLL heat-shrinkable tubing in ladder format and all other Cembre flat material on rolls including TPM-ROLL, ETF-ROLL, KM-ROLL, STRIP-ROLL, TTL, TTF

Rolly2000 TR1 Designed to optimise printing TERMO-ROLL heat-shrinkable tubing and particularly suitable for intensive use of this material in ladder format on a roll.

Rolly2000 TR2 Designed to optimise printing simultaneously on both sides of TERMO-ROLL heat-shrinkable tubing in ladder format on a rool. Dedicated to high level applications where dual marking is an essential specification, eg in many rail, marine and aeronautic applications.

ACCESSORIES TRR-055 842121 for 2:1 TRPR-060 844121 (Premium) ROLLY2000 TR-Cutter Automatically cuts or precuts to length TERMO-ROLL continuous heat-shrinkable tubing.

Thermal transfer ribbons for printing TERMO-ROLL heat-shrinkable tubing.

EHG 2000 Variable temperature Electronic heat gun Power: 2000 W Weight: 850 g Temperature: 50Â°C to 600Â°C Voltage: 230-240 V - 50 Hz

IDENTIFICATION AND LABELING HEAT-SHRINKABLE TUBING ladder-printable on one side only

TERMO-ROLL HF

printable: with ROLLY 2000TR1 990980 printer and black ribbon TRR-055 842121;

- 40°C

H2-24

 + 105°C

Color white

H2-32 white

yellow

non-printable side, protected by transparent adhesive film

H2-48 white

yellow

H2-64 white

printable side

yellow

AU T O R E V E R S E FUNCTION

H2-95 white

yellow

H2-127 white

Software can automatically reverse the 1st & Last lines for tag ID on both ends of cable

yellow

H2-190 white yellow

4 2 1

TUBES PER STEP 12,5 mm

12,5 mm

H2-254 white yellow

25 mm

H2-508 white

50 mm

LADDER

Cable ext. Ø range 1,6 ÷ 2 mm (0.06’’÷ 0.08’’ in.) Cable c.s.a range 0,25 ÷ 0,5 mm2 (22 ÷ 20 AWG) Internal Ø before shrinking mm 24

Pre-cut length mm 50

Code

Tubes per step

H2-24-50-WH1

Quantity

GENIUSPRO Code

1.000

4804

4.000 2.000 1.000 4.000 2.000 1.000

4810 4812 4814 4810 4812 4814

4.000 2.000 1.000 4.000 2.000 1.000

4820 4822 4824 4820 4822 4824

4 2 1 4 2 1

4.000 2.000 1.000 4.000 2.000 1.000

4830 4832 4834 4830 4832 4834

4 2 1 4 2 1

2.000 1.000 500 2.000 1.000 500

4840 4842 4844 4840 4842 4844

1 1

500 500

4854 4854

500 500

4864 4864

300 300

4874 4874

100

4894

Cable ext. Ø range 1,8 ÷ 2,8 mm (0.07’’÷ 0.11’’ in.) Cable c.s.a range 0,5 ÷ 1 mm2 (24 ÷ 18 AWG) 3,2 3,2 3,2 3,2 3,2 3,2

12,5 25 50 12,5 25 50

H2-32-12.5-WH1 H2-32-25-WH1 H2-32-50-WH1 H2-32-12.5-YE1 H2-32-25-YE1 H2-32-50-YE1

4 2 1 4 2 1

Cable ext. Ø range 2,8 ÷ 4,2 mm (0.11’’÷ 0.16’’ in.) Cable c.s.a range 1 ÷ 2,5 mm2 (16 ÷ 14 AWG) 4,8 4,8 4,8 4,8 4,8 4,8

12,5 25 50 12,5 25 50

H2-48-12.5-WH1 H2-48-25-WH1 H2-48-50-WH1 H2-48-12.5-YE1 H2-48-25-YE1 H2-48-50-YE1

4 2 1 4 2 1

Cable ext. Ø range 4,2 ÷ 5,8 mm (0.16’’÷ 0.23’’ in.) Cable c.s.a range 4 ÷ 6 mm2 (12 ÷ 10 AWG) 6,4 6,4 6,4 6,4 6,4 6,4

12,5 25 50 12,5 25 50

H2-64-12.5-WH1 H2-64-25-WH1 H2-64-50-WH1 H2-64-12.5-YE1 H2-64-25-YE1 H2-64-50-YE1

Cable ext. Ø range 5,8 ÷ 8 mm (0.23’’÷ 0.31’’ in.) Cable c.s.a range 10 ÷ 16 mm2 (8 ÷ 6 AWG) 9,5 9,5 9,5 9,5 9,5 9,5

12,5 25 50 12,5 25 50

H2-95-12.5-WH1 H2-95-25-WH1 H2-95-50-WH1 H2-95-12.5-YE1 H2-95-25-YE1 H2-95-50-YE1

Cable ext. Ø range 8 ÷ 11 mm (0.31’’÷ 0.43’’ in.) Cable c.s.a range 25 ÷ 35 mm2 (4 ÷ 2 AWG) 12,7 12,7

50 50

H2-127-50-WH1 H2-127-50-YE1

Cable ext. Ø range 11 ÷ 17 mm (0.43’’÷ 0.66’’ in.) Cable c.s.a range 35 ÷ 50 mm2 (2 ÷ 1/0 AWG) 19,1 19,1

50 50

H2-190-50-WH1 H2-190-50-YE1

1 1

Cable ext. Ø range 17 ÷ 23 mm (0.66’’÷ 0.90’’ in.) Cable c.s.a range 50 ÷ 120 mm2 (1/0 ÷ 4/0 AWG) 25,4 25,4

50 50

H2-254-50-WH1 H2-254-50-YE1

1 1

Cable ext. Ø range 23 ÷ 48 mm (1.06’’÷ 1.90’’ in.) Cable c.s.a range 240 ÷ 400 mm2 (500 ÷ 800 MCM) 50,8

H2-508-50-WH1

It is advisable to select the tubing size based on the actual external diameter of the cable rather than its indicative c.s.a, due to variations in insulation thickness and conductor format.

IDENTIFICATION AND LABELING HEAT-SHRINKABLE TUBING ladder-printable on one side only

LADDER

TERMO-ROLL

printable: with ROLLY 2000TR2 990981 printer and black ribbon TRR-055 842121;

Color white yellow

H2-32 white yellow

H2-48 white yellow

H2-64 white yellow

H2-95 white yellow

H2-127 white yellow

H2-190 white yellow

H2-254 white yellow

H2-381 white yellow

H2-508 white yellow

Cable ext. Ø range 1,6 ÷ 2 mm (0.06’’÷ 0.08’’ in.) Cable c.s.a range 0,25 ÷ 0,5 mm2 (22 ÷ 20 AWG) Internal Ø before shrinking mm

Pre-cut length mm

Code

Tubes per step

Quantity

25 50 25 50

H2-24-25-WH2 H2-24-50-WH2 H2-24-25-YE2 H2-24-50-YE2

2 1 2 1

2.000 1.000 2.000 1.000

• • • •

3,2 3,2 3,2 3,2

25 50 25 50

H2-32-25-WH2 H2-32-50-WH2 H2-32-25-YE2 H2-32-50-YE2

2 1 2 1

2.000 1.000 2.000 1.000

• • • •

4,8 4,8 4,8 4,8

25 50 25 50

H2-48-25-WH2 H2-48-50-WH2 H2-48-25-YE2 H2-48-50-YE2

2 1 2 1

2.000 1.000 2.000 1.000

• • • •

6,4 6,4 6,4 6,4

25 50 25 50

H2-64-25-WH2 H2-64-50-WH2 H2-64-25-YE2 H2-64-50-YE2

2 1 2 1

2.000 1.000 2.000 1.000

• • • •

9,5 9,5 9,5 9,5

25 50 25 50

H2-95-25-WH2 H2-95-50-WH2 H2-95-25-YE2 H2-95-50-YE2

2 1 2 1

1.000 500 1.000 500

• • • •

12,7 12,7 12,7 12,7

25 50 25 50

H2-127-25-WH2 H2-127-50-WH2 H2-127-25-YE2 H2-127-50-YE2

2 1 2 1

1.000 500 1.000 500

• • • •

19,1 19,1 19,1 19,1

25 50 25 50

H2-190-25-WH2 H2-190-50-WH2 H2-190-25-YE2 H2-190-50-YE2

2 1 2 1

1.000 500 1.000 500

• • • •

Cable ext. Ø range 1,8 ÷ 2,8 mm (0.07’’÷ 0.11’’ in.) Cable c.s.a range 0,5 ÷ 1 mm2 (24 ÷ 18 AWG)

Cable ext. Ø range 2,8 ÷ 4,2 mm (0.11’’÷ 0.16’’ in.) Cable c.s.a range 1 ÷ 2,5 mm2 (16 ÷ 14 AWG)

Cable ext. Ø range 4,2 ÷ 5,8 mm (0.16’’÷ 0.23’’ in.) Cable c.s.a range 4 ÷ 6 mm2 (12 ÷ 10 AWG)

Cable ext. Ø range 8 ÷ 11 mm (0.31’’÷ 0.43’’ in.) Cable c.s.a range 25 ÷ 35 mm2 (4 ÷ 2 AWG)

Cable ext. Ø range 11 ÷ 17 mm (0.43’’÷ 0.67’’ in.) Cable c.s.a range 35 ÷ 50 mm2 (2 ÷ 1/0 AWG)

Cable ext. Ø range 17 ÷ 23 mm (0.66’’÷ 0.90’’ in.) Cable c.s.a range 50 ÷ 120 mm2 (1/0 ÷ 4/0 AWG) 25,4 25,4 25,4 25,4

25 50 25 50

H2-254-25-WH2 H2-254-50-WH2 H2-254-25-YE2 H2-254-50-YE2

2 1 2 1

600 300 600 300

• • • •

38,1 38,1 38,1 38,1

25 50 25 50

H2-381-25-WH2 H2-381-50-WH2 H2-381-25-YE2 H2-381-50-YE2

2 1 2 1

100 200 100 200

• • • •

Cable ext. Ø range 23 ÷ 36 mm (0.90’’÷ 1.42’’ in.) Cable c.s.a range 120 ÷ 240 mm2 (250 ÷ 500 MCM)

Cable ext. Ø range 23 ÷ 48 mm (1.06’’÷ 1.90’’ in.) Cable c.s.a range 240 ÷ 400 mm2 (500 ÷ 800 MCM) 50,8 50,8

50 50

H2-508-50-WH2 H2-508-50-YE2

1 1

100 100

• •

It is advisable to select the tubing size based on the actual external diameter of the cable rather than its indicative c.s.a, due to variations in insulation thickness and conductor format. 83

 + 105°C

Advance LABEL

2,4 2,4 2,4 2,4

Cable ext. Ø range 5,8 ÷ 8 mm (0.23’’÷ 0.31’’ in.) Cable c.s.a range 10 ÷ 16 mm2 (8 ÷ 6 AWG)

- 40°C

front

back

H2-24

printable side

AU T O R E V E R S E FUNCTION

Software can automatically reverse the 1st & Last lines for tag ID on both ends of cable

2 1

TUBES PER STEP 25 mm

25 mm

50 mm

IDENTIFICATION AND LABELING

TERMO-ROLL HF

- 40°C

 + 105°C

HEAT-SHRINKABLE TUBING continuous-printable on both sides

printable: on one side with ROLLY 2000TR1 990980 printer and black ribbon TRR-055 842121; on both sides with ROLLY 2000TR2 990980 printer and black ribbon TRR-055 842121.

Color white

Internal Ø before shrinking mm 2,4 3,2 4,8 6,4 9,5 12,7

AU T O R E V E R S E FUNCTION

19 25,4 38,1 50,8 yellow

2,4 3,2

Software can automatically reverse the 1st & Last lines for tag ID on both ends of cable

4,8 6,4 9,5 12,7 19,1 25,4 38,1 50,8

ROLLY2000TR2 to print on both sides

CONTINUOUS

ROLLY2000TR1 to print on one side

Cable ext. Ø Cable c.s.a range mm (in.) range mm2 (AWG) 1,6 ÷ 2 (0.06’’÷ 0.08’’) 1,8 ÷ 2,8 (0.07’’÷ 0.11’’) 2,8 ÷ 4,2 (0.11’’÷ 0.16’) 4,2 ÷ 5,8 (0.16’’÷ 0.23’’) 5,8 ÷ 8 (0.23’’÷ 0.31’’) 8 ÷ 11 (0.31’’÷ 0.43’’) 11 ÷ 17 (0.43’’÷ 0.66’) 17 ÷ 23 (0.66’’÷ 0.90’’) 23 ÷ 36 (0.90’’÷ 1.42’’) 27 ÷ 49 (1.06’’÷ 1.90’’) 1,6 ÷ 2 (0.06’’÷ 0.08’’) 1,8 ÷ 2,8 (0.07’’÷ 0.11’’) 2,8 ÷ 4,2 (0.11’’÷ 0.16’) 4,2 ÷ 5,8 (0.16’’÷ 0.23’’) 5,8 ÷ 8 (0.23’’÷ 0.31’’) 8 ÷ 11 (0.31’’÷ 0.43’’) 11 ÷ 17 (0.43’’÷ 0.66’’) 17 ÷ 23 (0.66’’÷ 0.90’’) 23 ÷ 36 (0.90’’÷ 1.42’’) 27 ÷ 49 (1.06’’÷ 1.90’’)

0,25 ÷ 0,5 (26 ÷ 20) 0,5 ÷ 1 (24 ÷ 18) 1 ÷ 2,5 (16 ÷ 14) 4÷6 (12 ÷ 10) 10 ÷16 (8 ÷ 6) 25 ÷ 35 (4 ÷ 2) 35 ÷ 50 (2 ÷ 1/0) 50 ÷120 (1/0 ÷ 4/0) 120 ÷ 240 (250 ÷ 500) 240 ÷ 400 (500 ÷ 800) 0,25 ÷ 0,5 (26 ÷ 20) 0,5 ÷ 1 (24 ÷ 18) 1 ÷ 2,5 (16 ÷ 14) 4÷6 (12 ÷ 10) 10 ÷16 (8 ÷ 6) 25 ÷ 35 (4 ÷ 2) 35 ÷ 50 (2 ÷ 1/0) 50 ÷120 (1/0 ÷ 4/0) 120 ÷ 240 (250 ÷ 500MCM) 240 ÷ 400 (500 ÷ 800MCM)

Code H2-24-WH3 H2-24-WH3-100 H2-32-WH3 H2-32-WH3-100 H2-48-WH3 H2-48-WH3-100 H2-64-WH3 H2-64-WH3-100 H2-95-WH3 H2-95-WH3-100 H2-127-WH3 H2-127-WH3-100 H2-190-WH3 H2-190-WH3-100 H2-254-WH3 H2-254-WH3-100 H2-381-WH3 H2-381-WH3-60 H2-508-WH3 H2-508-WH3-60 H2-24-YE3 H2-24-YE3-100 H2-32-YE3 H2-32-YE3-100 H2-48-YE3 H2-48-YE3-100 H2-64-YE3 H2-64-YE3-100 H2-95-YE3 H2-95-YE3-100 H2-127-YE3 H2-127-YE3-100 H2-190-YE3 H2-190-YE3-100 H2-254-WH3 H2-254-YE3-100 H2-381-YE3 H2-381-YE3-60 H2-508-YE3 H2-508-YE3-60

GENIUSPRO Continuous Quantity Code length m 20 100 20 100 20 100 20 100 15 100 15 100 15 100 15 100 15 60 15 60 20 100 20 100 20 100 20 100 15 100 15 100 15 100 15 100 15 60 15 60

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

7000 7000 7010 7010 7020 7020 7030 7030 7040 7040 7050 7050 7060 7060 7070 7070 7080 7080 7090 7090 7000 7000 7010 7010 7020 7020 7030 7030 7040 7040 7050 7050 7060 7060 7070 7070 7080 7080 7090 7090

IDENTIFICATION AND LABELING

TTF Continuous material is made from materials which are not temperature sensitive and whose surfaces are treated to accept the pigment from the ribbon heated by the print head. Material: Retro-reflective Film PVC, self extinguishing class V0 (UL94) Length per roll: 78 ft range  Temperature - 30°C to + 70°C

- 22°F to + 158°F

temperature  Application + 10°C to + 40°C

TTF CONTINUOUS MATERIAL REFLECTIVE for thermal transfer printing, on a reel SELF IVE ADHES TTF Retro-reflective, Rigid PVC Color

length ft.

width in.

white

78.7

1.5"

white

78.7

Application temperature

+ 10°C + 40°C

self

- 30°C extinguishing class + 70°C V0: UL 94

Code

Quantity

8506007WCYG/5**

8506008WCYG/5

white

78.7

8506006WCYG/5

blue

78.7

4.5"

8506009BCYG/5

yellow

78.7

1.5"

8506007YCYG/5**

yellow

78.7

8506008YCYG/5

yellow

78.7

8506006YCYG/5

transparent*

410

1.5"

8506003CPYG (Non Reflective)

transparent*

410

8506000CPYG (Non Reflective)

*in PET (temperature range -40°F to +284°F)

+ 50°F to + 104°F

**Print only with ROLLY2000TR1

IDENTIFICATION AND LABELING

PRINTER

MARKINGENIUS® MG3 Thermal transfer printer

MARKINGENIUS® MG3 is a high resolution printer based on thermal transfer technology, capable of producing tags for cables, pipes and tubes; terminal block markers and legends and labels for all electrical panels, components and equipment. All Cembre MG media can be printed with monocolor Windows True Type fonts at high speed. MARKINGENIUS® MG3 will also reproduce Clipart images, drawings, barcodes and bitmaps down to very small sizes.

The MG2 package comprises: MG3 Printer (Dimensions: Length 382 mm, Width 230 mm, Height 221mm - Weight: 9,6 kg Length 15.04 in., Width 9.05 in., Height 8.7 in. - Weight: 21.16 lbs.) MG2- PWC 991000 Support template for tags (MG-TPM) MG2- PLT 991002 Support template for legends, labels & signs and all serieFLAT media MG2- QTB 991011Support template for terminal block markers (MG--CPM-01,02,03,04,07) Mains cable USB cable Protective cover MG2-COV 991680 Ribbon take up spool MG2-CRB 991654 Black printer ribbon MG2-ETR 991600 Installation, Operating & maintenance and User documentation GENIUSPRO - Software on CD (includes printer drivers, 30 day trial user licence and manual)

MONOCHROME

RIBBONS MG2-ETR monochrome ribbons are formulated to produce high quality print on a variety of materials while providing high resistance to abrasion, chemicals,cleaning products and environmental agents (eg UV, humidity). Ribbon length 200m, width 120mm.

MG2-ETR Colour

black blue red green silver white

Code

Quantity 1 1 1 1 1 1

991600 991601 991602 991603 991607 991606

MG2-EPTR premium Colour

black

Code 991611

The legibility of print produced on Cembre media by MG2-ETR and MG2-EPTR black ribbons meets the requirements of: Norms Description EN ISO 4892-2 CEI 16-7 CEI 16-7 CEI 23-11 / CEI EN 61058-1 CEI EN 61010-1 / VDE 0411-1 CEMBRE INTERNAL TEST EN ISO 9227 CEI EN 60464-2 UNI EN ISO 175 86

Quantity

UV resistance Resistance to abrasion and friction Effect of ageing Indelibility Indelibility Indelibility Saline mist Resistance to solvent vapour Effect of immersion in liquid chemicals

IDENTIFICATION AND LABELING

self extinguishing class

V0: UL 94

MG-DOG rigid PVC

Material: Rigid PVC, self extinguishing class V0 (UL94) range  Temperature - 30°C to + 80°C

- 22°F to + 176°F



Operating temperature range - 40°C to + 140°C - 40°F to + 284°F



Max. application temperature

Code

Ø hole

Legends per sheet

white

Ø 35

48300

5/32"

300

870

yellow

Ø 35

48340

5/32"

300

870

white

Ø 20

48391

13/64"

300

874

white

Ø 20

48392

1/4"

300

874

red

Ø 20

48322

1/4"

300

874

green

Ø 20

48352

1/4"

300

874

self extinguishing class

V0: UL 94

- 40°C + 140°C

Application temperature

MAX + 105°C



Quantity

SW Code

FREE

Material: Polycarbonate Halogen free self extinguishing class V0 (UL94)

Size mm

Color

ALO

Dog tags are often loosely attached to equipment where a label cannot be fixed, eg on valves, tappings, couplers or in oil/solvent-rich atmospheres. Consult us for availability of other colors. Note: UV resistance may vary between colors.

- 30°C + 80°C

• H

MG-DOG

DOG TAGS precut, pre-drilled with one hole

MG-DOG Polycarbonate Halogen free Color

Size mm

Code

Ø hole

Legends per sheet

Quantity

SW Code

white

19x38

40205-HF

5/16"

400

869

white

21x39

40206-HF

1/2"

400

873

white

Ø 35

48300-HF

1/4"

300

870

yellow

Ø 35

48300-HF

1/4"

300

870

IDENTIFICATION AND LABELING

MG-TAA MG-TAA legends are available in the same sizes as MG-TAPW and MG-TAP. Self adhesive, they can be applied to panels, components and equipment. Consult us for availability of other colors. Note: Metallic grey has limited resistance to UV.

LEGENDS self adhesive, precut Application temperature

+ 10°C + 40°C

self

SELF IVE ADHES

- 30°C extinguishing class + 70°C V0: UL 94

MG-TAA Size mm

Code

Legends per sheet

white

9x35

49191N

825

964

white

9x50

49197

500

976

Color

Quantity

SW Code

Material: Rigid PVC, self extinguishing class V0 (UL94) range  Temperature - 30°C to + 70°C

- 22°F to + 158°F

temperature  Application + 10°C to + 40°C + 50°F to + 104°F

MG-VRT-A MG-VRT-A rigid PVC panel plates are used to create name plates, rating plates, data plates using company logos, technical data, serial numbers, EC certification, etc. CPT transparent polycarbonate covers can be used for increased durability. Consult us for availability of other colors. Note: metallic grey has limited resistance to UV.

PANEL PLATES self adhesive, customisable Application temperature

+ 10°C + 40°C

self

- 30°C extinguishing class + 70°C V0: UL 94

MG-VRT-A Thickness 0,7mm Color Size mm SELF IVE ADHESLLED white 32x58 UNDRI

- 22°F to + 158°F

Size of cover mm

Plates per sheet

88900

37x79

150

201

Quantity

SW Code

blue

25x50

88616

n/a

200

853

white

25x50

88916

n/a

200

853

grey

25x50

88716GY

n/a

200

853

Material: Rigid PVC, self extinguishing according to class V0 (UL94) range  Temperature - 30°C to + 70°C

Code

Consult us for: - other colors - special shapes - pre-printed logos

temperature  Application + 10°C to + 40°C + 50°F to + 104°F

IDENTIFICATION AND LABELING

MG-ETF MG-ETF tags are used with cable ties for marking large diameter cables, hoses, tubes and conduit. Consult us for availability of other colors.

CABLE & CONDUIT TAGS precut, one piece markers, tie-on self extinguishing class

V0: UL 94

- 30°C + 70°C

MG-ETF Cable tie max width 4,8mm. Print area 11x35mm Color

Material: Rigid PVC, self extinguishing class V0 (UL94) range  Temperature - 30°C to + 70°C

Size mm

Code

Tags per sheet

Quantity

SW Code

white

13 x 57

54192

700

581

yellow

13 x 57

54142

700

581

white

28 x 57

54197

300

590

- 22°F to + 158°F

MG-VYT Dielectric PVC film labels used for internal and external marking. Material: PVC film range  Temperature - 40°C to + 70°C

LABELS self adhesive, precut - 40°C + 70°C

Application temperature

+ 10°C + 40°C

MG-VYT Color white

- 40°F to + 158°F

temperature  Application + 10°C to + 40°C + 50°F to + 104°F

yellow

metallic grey

Size mm

Code

Labels per sheet

25x50

Quantity

SW Code

46925

400

32x58

46939

150

201

50x50

46929

200

858

808

52x107

46911

100

204

105x110

46913

812

25x50

46425

400

808

32x58

46439

150

201

50x50

46429

200

858

52x107

46411

100

204

105x110

46413

812

25x50

46825

400

808

32x58

46839

150

201

50x50

46829

200

858

52x107

46811

100

204

105x110

46813

812

IDENTIFICATION AND LABELING ALO

FREE

• H

MG-TDM

N GE

MG-TDM one piece tags require no transparent holders and are mounted on cables via the two range-taking apertures. Each sheet of media has 66 tags and takes around 10 seconds to print. Tags are easily removed from the stems and partially printed sheets may be re-used to avoid wastage.

CABLE TAGS HF  one piece, push-on, without holder

self

- 40°C extinguishing class + 140°C HB: UL 94

MG-TDM-01 Cable ext. ø range 1,6 ÷ 3,25mm (0,06 ÷ 0,12 in.) Cable c.s.a range* 0,5 ÷ 1,5mm2 (20 ÷ 15 AWG) Color white

yellow

Material: Polycarbonate, Halogen free, self extinguishing according to class V0 (UL94)

Size mm

Code

Tags per sheet

Quantity

SW Code

4 x 12

40190

1.320

121

4 x 16

40191

800

123

4 x 12

40140

1.320

121

4 x 16

40141

800

123

MG-TDM-02 Cable ext. ø range 2 ÷ 4,4mm (0,07 ÷ 0,17 in.) Cable c.s.a range* 1 ÷ 6mm2 (17 ÷ 10 AWG)

range  Temperature - 40°C to + 140°C

white

- 22°F to + 284°F

yellow

4 x 12

40290

1.056

122

4 x 16

40291

640

124

4 x 12

40240

1.056

122

4 x 16

40241

640

124

*It is advisable to select the tag based on the actual external diameter of the cable rather than its indicative c.s.a, due to variations in insulation thickness and conductor format.

Material: Polycarbonate, Halogen free, self extinguishing according to class V0 (UL94) range  Temperature - 40°C to + 140°C - 22°F to + 284°F

ALO

• H

MG2-TDMO one piece tags require no transparent holders and are mounted on cables via the two range-taking apertures. Each sheet of media has 40 tags and takes around 10 seconds to print. Tags are easily removed from the stems and partially printed sheets may be re-used to avoid wastage.

FREE

MG2-TDMO

N GE

CABLE TAGS HF  one piece, push-on, without holder

self

only for printer only for printer

- 40°C extinguishing class + 140°C HB: UL 94

MG2-TDMO-01 Cable ext. ø range 2 ÷ 2,9mm (0,07 ÷ 0,11 in.)

Cable c.s.a range* 0,5 ÷ 1,5mm2 (0,02 ÷ 0,6 in.) to be confirmed

Color white

yellow

Size mm

Code

Tags per sheet

Quantity

SW Code

4 x 12

40390

800

4 x 16

40391

800

128

4 x 12

40340

800

125

4 x 16

40341

800

128

125

MG2-TDMO-02 Cable ext. ø range 2,9 ÷ 3,5mm (0,11 ÷ 0,13 in.)

Cable c.s.a range*1,5 ÷ 2,5mm2 (0,06 ÷ 0,09 in.) to be confirmed

white

yellow

4 x 12

40490

640

126

4 x 16

40491

640

129

4 x 12

40440

640

126

4 x 16

40441

640

129

MG2-TDMO-03 Cable ext. ø range 4 ÷ 4,6mm (0,15 ÷ 0,18 in.)

Cable c.s.a range* 4 ÷ 6mm2 (0,15 ÷ 0,23 in.) to be confirmed

white

yellow

4 x 12

40590

560

127

4 x 16

40591

560

130

4 x 12

40540

560

127

4 x 16

40541

560

130

*It is advisable to select the tag based on the actual external diameter of the cable rather than its indicative c.s.a, due to variations in insulation thickness and conductor format.

IDENTIFICATION AND LABELING

MG-TPFM SerieFLAT MG-TPMF tags are used for marking cables, conduit, tubes, conductors and components. Presented in stem format, tags are simply snapped off their stems and inserted into the appropriate holders.

Color white

Consult us for other colors. Note: UV resistance may vary between colors.

yellow

Material: Rigid PVC, self extinguishing class V0: UL 94 range  Temperature - 30°C to + 70°C

grey red

- 22°F to + 158°F

blue

Note: Use MG-TPMF tags only with PMF holders of the same length.

self extinguishing class

CABLE TAGS precut 4mm push in markers, for PMF holders

green black

Size mm 4x10 4x12 4x15 4x20 4x30 4x40 4x10 4x12 4x15 4x20 4x30 4x40 4x10 4x10 4x10 4x10 4x10

HB: UL 94

Code 42090B EASY ENTRY 42091B EASY ENTRY 42092B EASY ENTRY 42093 42096 42097 42040B EASY ENTRY 42041B EASY ENTRY 42042B EASY ENTRY 42043 42046 42047 42000NGY 42020N 42060N 42050N 42010N

- 30°C + 70°C

Tags per sheet

Quantity

SW Code

112 80 80 64 48 32 112 80 80 64 48 32 112 112 112 112 112

5.600 4.000 4.000 1.600 1.200 800 5.600 4.000 4.000 1.600 1.200 800 5.600 5.600 5.600 5.600 5.600

502 505 503 504 509 508 502 505 503 504 509 508 502 502 502 502 502

MG-TPFM tags can be printed in various fonts: the stems can be printed with job details for easy reference. The corresponding type of holder can also be printed next to each tag to assist installation. In preparation for installation onto cable, the tag stems are easily separated by breaking the appropriate joints.

EASY ENTRY

MG-PMF holders can be pushed directly onto the tags without removing them from their stems and are firmly held in place. Full stems of tags may be fitted with holders of various sizes appropriate to their individual destination cables. Each individual tag and holder combination is easily detached from the stem for installation onto cable. The printed tag in its holder is perfectly protected against degradation by chemical and environmental agents over time.

IDENTIFICATION AND LABELING self extinguishing class

for

PMF PMF holders are specifically designed to accommodate pairs of appropriately sized cables. Material-Standard: plasticised PVC, self extinguishing to class V0: UL 94, free of Cadmium, Lead, Silicon and Teflon. Resistant to alkali, alcohol, acid and many solvents range  Temperature - 40°C to + 80°C

- 40°F to + 176°F

Material-Halogen free: Copolymer EVA, self extinguishing to class HB: UL 94

HB: UL 94

TRANSPARENT HOLDERS for serieFLAT cable tags 4 mm PMF-00 Length mm 10 12 15 20 30 40

Cable ext. Ø range 1,3 ÷ 2,2 mm (0.05 ÷ 0.08 in.) Cable c.s.a range 0,25 ÷ 0,5 mm2 (26 ÷ 20 AWG) Code 90000 90010 90020 90040 90070 90090

Quantity 8.000 7.000 6.000 4.000 2.000 5.000

MARKINGenius® ROLLY2000

• • • • • • HF

10 12 15 20

90000-HF 90010-HF 90020-HF 90040-HF

PMF-01 10 12 15 20 30 40

8.000 7.000 6.000 4.000

• • • •

Cable ext. Ø range 2 ÷ 3,7 mm (0.07 ÷ 0.14 in.) Cable c.s.a range 0,5 ÷ 2,5 mm2 (20 ÷ 13 AWG) 90100 90110 90120 90140 90170 90190

10 12 15 20

90100-HF 90110-HF 90120-HF 90140-HF

PMF-02

Holders can be produced in other lengths on request.

10 12 15 20 30 40

• • • • • •

6.000 5.000 4.000 3.000 2.000 1.000

6.000 5.000 4.000 3.000

HB: UL 94 • • • •

• • • • • •

4.000 4.000 3.000 2.000 1.000 1.000

HF 90200-HF 90210-HF 90220-HF 90240-HF

Note: Use PMF holders only with designated cable tags of the same length. 92

self extinguishing class

Cable ext. Ø range 3,4 ÷ 4,3 mm (0.13 ÷ 0.16 in.) Cable c.s.a range 2,5 ÷ 4 mm2 (13 ÷ 11 AWG) 90200 90210 90220 90240 90270 90290

10 12 15 20

self extinguishing class

HB: UL 94

It is advisable to select the holder size based on the actual external diameter of the cable rather than its indicative c.s.a, due to variations in insulation thickness and conductor format.

- 40°C + 80°C

4.000 4.000 3.000 2.000

self extinguishing class

HB: UL 94 • • • •

• • • • • • • • • •

IDENTIFICATION AND LABELING self extinguishing class

for

HB: UL 94

- 40°C + 80°C

TRANSPARENT HOLDERS for serieFLAT cable tags 4 mm PMF-03 Length mm 10 12 15 20 30 40

Cable ext. Ø range 4 ÷ 6,3 mm (0.15 ÷ 0.24 in.) Cable c.s.a range 4 ÷ 10 mm2 (11 ÷ 7 AWG) Code 90300 90310 90320 90340 90370 90390

Quantity 3.000 2.000 2.000 1.000 1.000 1.000

90300-HF 90310-HF 90320-HF 90340-HF

3.000 2.000 2.000 1.000

self extinguishing class

HB: UL 94 10 12 15 20

PMF-04 10 12 15 20 30 40

10 12 15 20 30 40

• • • • • •

• • • •

2.000 1.000 1.000 500 500 500

• • • • • •

Cable ext. Ø range 9 ÷ 15 mm (0.35 ÷ 0.59 in.) Cable c.s.a range 25 ÷ 70 mm2 (3 ÷ 2/0 AWG) 90500 90510 90520 90540 90570 90590

PMF-06

• • • • • •

Cable ext. Ø range 6 ÷ 10 mm (0.23 ÷ 0.39 in.) Cable c.s.a range 10 ÷ 25 mm2 (7 ÷ 3 AWG) 90400 90410 90420 90440 90470 90490

PMF-05

MARKINGenius® ROLLY2000

500 500 250 250 150 100

• • • • • •

Cable ext. Ø range 14 ÷ 26 mm (0.55 ÷ 1.02 in.) Cable c.s.a range 70 ÷ 240 mm2 (2/0 AWG ÷ 500 MCM) 90600 90610 90620 90640 90670 90690

500 250 250 100 100 100

• • • • • •

It is advisable to select the holder size based on the actual external diameter of the cable rather than its indicative c.s.a, due to variations in insulation thickness and conductor format. Holders can be produced in other lengths on request. Note: Use PMF holders only with designated cable tags of the same length.

IDENTIFICATION AND LABELING

MG-SAT Ultradestructible film: when removed, allowing two hours after application, this film will break up into very small fragments to prevent replacement. Material: PE-HD film

SECURITY LABELS ultradestructible and anti-tamper film, precut, self adhesive

Application temperature

+ 10°C + 40°C

ULTRADESTRUCTIBILE

MG-SAT-D Ultradestructible self adhesive labels, rounded corners - 30°C + 80°C

Color white

 Temperature range

- 30°C to + 80°C - 58°F to + 230°F

“Void” anti-tamper film: when removed, leaves the word “Void”on the surface, as evidence of its removal. Material: matt Polyester film

SELF IVE ADHES

Size mm

Code

Labels per sheet

Quantity

SW Code

9x15

29906

3.500

161

15x49

29907

700

167

24x38

29901

300

270

37x74

29902

100

271

52x105

29903

100

272

VOID MG-SAT-V “Void” self adhesive labels, rounded corners - 40°C + 140°C

white

 Temperature range

- 40°C to + 140°C - 40°F to + 284°F

24x38

29001

300

270

37x74

29002

100

271

52x105

29003

100

272

CHECKER-BOARD “Checker-board” anti-tamper film: when removed, leaves behind an imprint of squares on the surface, as evidence of its removal. Note: Limited resistance to UV. Material: matt Polyester film

MG-SAT-C “Checker-board” self adhesive labels, rounded corners - 40°C + 140°C

metallic grey

 Temperature range

- 40°C to + 140°C - 40°F to + 284°F

All versions:

9x15

29806

3.500

161

15x49

29807

700

187

24x38

29801

300

270

37x74

29802

100

271

52x105

29803

100

272

Note: MG-SAT labels will function most effectively, once adhered, after 72 hours at room temperature.

 Application temperature + 10°C to + 40°C + 50°F to + 104°F

ULTRADESTRUCTIBLE

VOID

CHECKER-BOARD

NEW HAND TOOL RANGE For every professional, using quality tools specific for each job is essential; Cembre, always attentive to the needs of the electrical sector, has developed a new range of hand tools made specifically to meet the needs of the commercial and industrial installer.

the new range of hand tools includes: • SCISSORS • SCREWDRIVERS • PLIERS • TOOL HOLDERS • CUTTERS & SAWS

C 1000V EN/IEC - 60900

As for all Cembre insulated tools, each individual screwdriver and pair of pliers is tested in accordance with EN 60900

• HAMMERS, KEYS & SPANNERS • HOLE MAKING ACCESSORIES • TAPES, LEVELS & LINES

Cembre offers a range of tool holders designed to provide professional users with practical and neat ways to optimise their time and working conditions.

NOTES

Also available in the Cembre product range

“Industrial Marking Systems”

THERMAL TRANSFER SYSTEM FOR REEL MEDIA PRINTING

PC-DRIVEN THERMAL TRANSFER MARKER PRINTING SYSTEM

RING

SIGN

stick-onsys

cablesys

MANUAL CABLE MARKING SYSTEMS

WARNING, PROHIBITION AND MANDATORY SIGNS NEW MARKERS FOR THE IDENTIFICATION OF TERMINAL BLOCKS AND CABLES

“Cable glands and accessories”

spiral STAINLESS STEEL CABLE GLANDS WITH PROTECTION IP 68

H T

ATALO E C

•

NICKEL PLATED BRASS CABLE GLANDS WITH PROTECTION IP 68

S E

POLYAMIDE CABLE GLANDS WITH PROTECTION IP 68

ASK F The information contained in this catalogue is to aid the commercial selection of products. It is not intended for use as an instruction manual. Information concerning application and the correct operational use is provided by the specific manual delivered with the products. This catalogue is the property of Cembre. Any reproduction (in full or in part) is forbidden without the prior written permission of Cembre.

Cembre reserve the right to modify the specifications in this catalogue without prior notice.

printing: IGB Group Brescia.

Inc. Raritan Center Business Park 181 Fieldcrest Avenue Edison, New Jersey 08837 Tel.: (732) 225-7415 Fax: (732) 225-7414 E-mail: Sales.US@cembreinc.com http://www.cembreinc.com

Brescia (Italy) Tel.: 030 36921 Fax: 030 3365766

Cembre Ltd.

Curdworth (Great Britain) Tel.: 01675 470440 Fax: 01675 470220

Cembre S.a.r.l.

Morangis (France) Tél.: 01 60 49 11 90 Fax: 01 60 49 29 10

Cembre España SL

Madrid (España) Teléfono: 91 485 25 80 Télefax: 91 485 25 81

Cembre AS

Stokke (Norway) Phone: 33361765 Telefax: 33361766

Cembre GmbH

München (Deutschland) Telefon: 089/3580676 Telefax: 089/35806777

www.cembreinc.com Cod. 6260460

Cembre S.p.A.