Creating Value in Consumer Products Manufacturing

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Consumer Products Creating Value Around the Globe


Creating Consumer Products ValueAround the Globe

Consumer products companies are facing a new environment where unprecedented constant change and flexibility requires them to take action quickly on many fronts—fluctuating sales, changing consumer demands, challenging accepted methods, adopting disruptive approaches to development, and above all else, executing flawlessly. These same challenges open new routes to profitable growth. CH2M HILL has helped our clients through these transitions to increase profits, enter new markets, and build sustainable value— securing our leading position in the industry as the consultant of choice for engineering, design, and leading-edge technologies. We have worked with the largest global consumer products companies, completing thousands of projects in this industry over the past 30 years.

Key Issues Integrated Full-Service Solutions

We offer integrated engineering, procurement, and construction services to take your capital investments from concept to finish—delivering complete plants, processes, facilities, and infrastructure.

Experience in Emerging Markets

As an international diverse company, we have resources and knowledge spanning the globe. We can help you navigate local regulations, while bolstering support and knowledge of your capital improvement projects.

Expand. R Relocate.

From site selec codes and reg and materials, design, procur management entire scope o


Changing

Interactions with the Marketplace – We Solve Complex Routes.

Customers

Raw Material Suppliers

Retail

Transportation & Logistics Suppliers

Distribution

Retrofit.

ection and permitting to local gulations, building processes , we provide consulting, rement and construction services through the of your transition.

Operations

Inside Manufacturing Facilities

Our teams of engineers draw upon years of experience to design flexible manufacturing environments that not only handle multiple product portfolios, but improve the flow and efficiency for machine-productpeople interaction.

Modular Solutions

Utilizing the lessons learned from past projects, our teams can provide cutting-edge, high-technology solutions that limit the number of personnel onsite, decrease construction schedules, improve flexibility and stakeholder confidence.


Integrated,

Full-Service Solutions

Facilities/Utilities

Process Engineering

Packaging

Information and Control Systems

Site Selection

Process Development/ Simulation

Packaging Equipment and System Integration

Control System Design and Automation

High Purity Water Systems

Process Optimization/Cycle Time Reduction

Packaging Equipment Development

Batch Reporting/Lot Tracking

Plant Utility Audits/ Upgrades

Equipment Design and Specification

System and Equipment Reliability Assessments

Control Systems Simulations

Material & Personnel

CIP/SIP System Design

Flow Analysis

3D Design Development

Packaging Systems Improvement Initiatives

Employee Facilities and Amenities

Start-up & Training Support

cGMP/Clean Facility Designs

Packaging Control, Automation & Information Decision Analysis Tools

Office Space, R&D Labs and Quality Labs

Acceptance Testing

Network Communications

Start-up and Training Support

Start-up & Training Support

Lean Manufacturing

Environmental Expertise

cGMP Compliance Assessment

Visioneering Lean Workshops

Site Auditing and Remediation

Validation Master Planning Support

Supply Chain Network Optimization

Environmental Compliance and Permitting

IQ/OQ/PQ Protocol Development and Execution

Distribution Center Design

Integrated Water Management (Use Reduction/Reuse)

cGMP Training Software Validation

Implementation Assistance Kaizen Event Facilitation

HMI Custom Designs

Factory/Systems

Regulatory Compliance

SOP Development

Control Platform/System Architecture Development Modular Software Development

Packaging Machine Design

Material Handling and Storage Systems Design

Instrumentation/Hardware Design

Water/Wastewater Treatment Systems Emerging Technologies and Solutions Air Quality Solutions and Technologies Decontamination and Decommissioning


Global Account Management CH2M HILL’s Global Account Management Program provides a simplified vendor management approach for our clients through a single point of contact for projects around the globe. Ms. Maria-Elena Tierno is CH2M HILL’s Global Account Manager for consumer products and beauty care manufacturing clients. In this capacity, she serves as your primary point of contact for all CH2M HILL companies and services worldwide. She works closely with our clientele and CH2M HILL’s operations team to verify that the top in-house resources are made available for projects, and provides an additional avenue for project issues resolution. Ms. Tierno’s knowledge of the consumer products and beauty care industries and client relationships allows her to anticipate changing requirements, needs, and preferences, and then communicate them to the internal service teams. This account management model has resulted in client satisfaction and successful projects. Our client relationships are fostered through Ms. Tierno’s efforts to support current and future projects around the world, ultimately providing the right resources to meet your project needs, regardless of the project location.

Global Support Asia CH2M HILL has approximately 650 full-time staff located in offices throughout Asia, including China, India, Indonesia, Hong Kong, Malaysia, the Philippines, Singapore, South Korea, Thailand, and Taiwan. Through our large network of staff, we have established local relationships to deliver technology transfer, project development capabilities, and world-class project solutions.

Contact Information: Maria-Elena Tierno Global Account Manager Consumer Products & Beauty Care +1 703.629.3565 maria.tierno@ch2m.com

Europe With the Halcrow acquisition, our resources increased to provide combined professional staff in Europe of approximately 6,000, of which 3,000 are based in over 20 offices located across the United Kingdom. We provide multi-discipline services to our clients from concept development through project completion covering site selection, planning, environment, sustainability, architectural, civil, structural, mechanical, electrical, process, and industrial engineering.

Latin America In Latin America, CH2M HILL has offices in Mexico, Brazil, and Argentina, with more than 1,100 full-time staff in the region. Our professionals combine, in every project, local knowledge with the latest available technologies in each market we serve. In addition, these offices are integrated into our global project delivery model providing engineering services for projects around the world.

North America Founded in the United States in 1946, CH2M HILL has over 17,000 employees in more than 125 offices across North America, delivering innovative and practical technology solutions on a wide range of manufacturing, pharmaceutical, chemicals, electronics, and biotechnology projects. The cornerstone of our success is the depth of resources and talent in our local offices and supporting regional offices. CH2M HILL employees live in the communities they serve and have a vested interest in helping solve the toughest technical challenges, both big and small.


Experience in

Emerging Markets

Global Resources We serve our consumer products, beauty care, pharmaceutical and manufacturing clients through our Industrial & Advanced Technology (I&AT) business group, which is structured to provide global project delivery services. Through our fully networked organization, we align our resources with your specific opportunity, location, technology needs, and requirements. Our approach efficiently identifies and deploys the resources needed and monitors performance and customer satisfaction. Project delivery using multi-office resources is business-asusual for us. The centralized management of our staff provides consistency and continuity for our clients, and access to the best technical resources for their project. Our electronic project delivery tools are networked globally, providing insight into current activities on projects, and sharing lessons learned, value-added solutions, and best practices.

Navigating the Challenges of Emerging Markets Selecting the best location for a foreign-based manufacturing plant is a complex decision and CH2M HILL can be your partner in helping to evaluate the technical and financial feasibility of available sites throughout the world. CH2M HILL tailors our consulting service to meet the specific needs of your firm and project.


Expand. Retrofit.

Relocate.

Global Reach with Local Sensibilities CH2M HILL’s global experience and local knowledge can help you expand in existing markets and successfully grow into new ones. Drawing from our established network of global offices, regional low-cost design centers, project sites, and joint venture relationships, CH2M HILL will advise and guide you through your global project. Whether you are expanding, retrofitting, relocating individual lines or whole operations, we’re ready to work with you. And when you’re ready to move into new markets and new countries, we’ll help you navigate the challenges. We routinely deal with site selection, permitting, suppliers and contractors, designing to local codes and country regulations, building processes, and materials. Decommissioning services, including recycling, reusing, and relocating equipment and building materials are also available.

Positioning for Growth, Streamlining the Supply Chain In today’s economic climate, manufacturers face even greater pressures to increase profitability, enhance performance, and accelerate the level of integration of their supply chain. The ability to identify and access the best operational opportunities among the multitude of alternatives becomes a critical requirement to long-term success. CH2M HILL’s Lean manufacturing and process improvement services are our way of helping clients improve their competitive edge in the marketplace. These concepts, adapted to improving your specific processes, are especially valuable in times of economic uncertainty.


Inside

Manufacturing Facilities

CH2M HILL’s specialists understand the history, best practices, and leading trends of the consumer products industry across the length of the manufacturing value chain.

Lean Manufacturing We integrate Lean methodologies into our engineering, design, and construction services. Following a structured set of innovative strategies and a rigorous engineering approach, Lean services guide our clients in making process improvements that result in a longterm, positive impact on the bottom line.

Process and Packaging Expertise Our process, instrumentation, and packaging experts make recommendations that help our consumer product clients realize their goals: to lower costs, create efficiencies, and reduce schedules. We also provide the design and integration of chemical and mechanical processes to meet your business needs from raw material handling to delivering the finished product for shipping. We tailor our process system development to the specific needs of each client. Rendering courtesy of the Abu Dhabi Future Energy Company

Sample site photo, data point cloud, and final CAD model from Tyonek Platform Retrofit Project


Modular

Solutions

The use of skid technologies/modules lowers the demand on skilled labor resources and provides quality by controlling construction conditions. These benefits can reduce building construction, production line construction, validation, and start-up schedule, resulting in lowered total installed cost.

Construction Solutions CH2M HILL offers you creative, cost-effective integrated engineering, procurement, and construction services to take your capital investments from concept to finish— delivering complete plants, processes, facilities, and infrastructure. Our design professionals have extensive experience in engineering and design disassembly, modification, fabrication, assembly, and start-up of modular buildings and equipment skid processes for various industries. This experience includes onshore and offshore projects in North America, Latin America, Asia, and Europe.

Equipment Skids The use of modular equipment technologies provides flexible solutions for your greenfield or brownfield facility project—limiting the density of craft labor on the work site by decreasing the number of labor hours needed; improving safety and providing standardization capabilities for systems and machine integration.

Integrated, Full-Service Solutions Our service history includes designing modules for the top companies in the consumer products, automotive, pharmaceutical, electronic/semiconductor, and general manufacturing industries. Depending on the needs of the project, we have developed performance specifications for design/fabrication bidding, completed module detail design, and provided full-service design/fabricate/installation services.


Safety for

Today and Tomorrow CH2M HILL is committed to safety improvement for our employees and our clients. We work to protect today’s workforce, and actively plan to keep future employees safe through forecasting best practices and processes.

Exceptional Safety Performance

Integrated Safety Program

On the job site, just like everywhere else, we believe all safety incidents are preventable. We’re committed to making this a reality and we have the numbers to prove it. Our industrial facilities group has reached over 17 million hours without a lost-time incident on the job. We work with you to develop project-specific safety plans. We integrate our program with your policies and procedures to achieve or surpass your goals through pre-task safety planning, safe behavior observations, regular monitoring, and routine reporting procedures.

Sustainable Solutions CH2M HILL has more than 200 LEED® and BREEAM® certified projects either completed or underway, including 23 LEED® Silver and 18 LEED® Gold buildings.

CH2M HILL applies eco-conscious sustainable solutions to optimize your facilities and infrastructure, refine and increase your efficiency, and reduce your lifecycle costs. We are recognized for our ability to deliver projects designed toward maximizing economic performance and minimizing environmental impact. We work to gain LEED® certification and other country-specific green building initiatives, using in-house, integrated design teams with the full suite of design disciplines: civil, architectural, mechanical, electrical, chemical, interiors, and landscape.

The Benefits: optimal design solutions, improved performance, lower life-cycle costs


Project

Examples

Dial Corporation Facility Design, Engineering, and LEED Certification Scottsdale, Arizona, USA Architecture, engineering, contract administration, and LEED certification were among the services CH2M HILL provided to Dial Corporation during construction of its 340,000 square foot corporate office and R&D facility. The project features a five-story atrium, breathable roof, pilot plants for scale-up testing, cafeteria, offices, and a threelevel underground parking garage with spaces for 1,000 vehicles. The R&D area houses analytical, microbiology, and virology labs for studying product effectiveness. The facility’s technical areas comply with FDA, EPA, and all local regulations, codes, and standards. This project includes the design and construction of OTC laboratories, development, and testing areas that meet GMP standards. The architecture emphasizes energy conservation and the use of natural materials, and the facility incorporates environmentally sensitive design, significant factors in LEED certification. The building houses 800 employees of Dial and its parent, Henkel AG & Company.

Confidential Beauty Care Client Engineering, Procurement and Construction Management China CH2M HILL provided full-service engineering design and procurement services for a new greenfield central distribution center of approximately 30,000 square meters. The facility was designed to have a high racking system and pick and pack lines, with complete build-out to include a main warehouse, specialty warehouse, and office space. The building serves as the client’s main distribution center for products through Asia.

Confidential Client Consolidation of Manufacturing Plants Mariscala, Mexico CH2M HILL provided all engineering services, excluding base building, site work, and utilities design, during consolidation of two haircare product manufacturing plants in Virginia and Mexico, and relocation of a production facility in Connecticut, into a new plant in the state of Guanajuato, Mexico. The project required coordination among multiple U.S.-based offices and the Mexico City office to execute conceptual/definition phases, detailed design, and process/piping design.

Beiersdorf Engineering, Procurement and Construction Management Bangkok, Thailand Beiersdorf, a leading international skin and beauty care company, chose CH2M HILL to lead the expansion of its Thailand facility in response to strong sales growth. With well over 300 full-time employees in the region, CH2M HILL provided full engineering, procurement and construction management (EPCM) services using Singapore and Bangkok staff with experience in the skincare and beauty industry. CH2M HILL performed conceptual and detailed design for the manufacturing, packaging, utilities, and auxiliary areas of the facility. Deliverables included the architectural challenges for the new and existing structures, structural design for the renovation and extensions of the existing facility, electrical detailed design, and mechanical disciplines including fire protection, process utilities, air conditioning, tank farm, and wastewater treatment.

Confidential Beauty Care Client Engineering, Procurement and Construction Management Poland CH2M HILL developed a conceptual design, option analysis, and detailed design engineering services for permit, tender, and construction purposes for a new extension at the client’s facility. The new building includes a mixing area, packing and labeling lines, and an electrical substation. Deliverables included a technical documentation package, architectural site and elevation plans, structural design, water, wastewater and natural gas systems, electrical detailed design, and mechanical design and documentation including fire protection, HVAC and utilities, and the basis of auxiliary systems.


Consumer Products

Consumer Health

Maria-Elena Tierno, MS, MBA

Matt Smith

Maria leverages her knowledge of the consumer products and beauty care industries to provide flexible, cost effective solutions.

Matt works with internal service teams deliverin successful projects and creating satisfied client

Tel: +1 (513) 616-0310 m matt.smith@ch2m.

Tel: +1 (703) 629-3565 mobile maria.tierno@ch2m.com

901 New York Ave N.W., Suite 4000 East Washington, DC 20001 USA Tel: +1 202.393.2426 Fax: +1 202.783.8410

www.ch2mhill.com

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facilities and resources. With US$7 billion in revenue and 28,000 employees, CH2M HILL is an industry-leading program management, construction management and design firm, as ranked by Engineering News-Record. Visit us at ch2mhill.com, twitter.com/ch2mhill and facebook.com/ch2mhill. Search for jobs at ch2mhill.jobs. Š2013 CH2M HILL IAT100412024059PDX


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