Design Methodology Project 2

Page 1

Opening up

THE ELECTRIC CAN OPENER Samantha Niver Charles Hunter Richard Kim Michael George Chris Borchers



Introduction

Testing

Disassembly

Sustainability

Evaluation

INTRODUCTION Electric Can Opener!  Function: Tool to open cans automatically  Customer: Chefs everywhere! 

 Home

use

Discussion


Introduction

Testing

MODEL: CCO-40BC $19.95

CUISINART

Disassembly

Sustainability

Evaluation

Discussion

MODEL: ENSEMBLE $27.99

HAMILTON BEACH


Introduction

Testing

Disassembly

Sustainability

Evaluation

Discussion

KEY FEATURES HAMILTON BEACH

CUISINART

One-touch start Grindstone

Auto-shut off Magnetic lid holder

Retractable cord

Removable blade assembly One-year limited warrantee

Non-slip pads

Guiding post

Three-year limited warrantee


Introduction

Testing

Disassembly

Sustainability

Evaluation

PRODUCT SPECS Hamilton Beach

Cuisinart

Outer Gear Diameter

0.67”

0.67”

Blade Length

0.4”

0.4”

Cord Length

2’ 6.3”

2’ 6.8”

Max Exterior Height

9.3”

9”

Max Exterior Width

4.9”

4.7”

Max Exterior Depth

3.8”

4.7”

Package Height

9.9”

10.1”

Package Width (face)

5.4”

5.5”

Package Depth (side)

5.4”

5.3”

2.5 lbs

2.2 lbs

Appliance Weight

Discussion


Introduction

Testing

Disassembly

TESTING 

Qualitative  Survey  Personal

observation

Quantitative  Magnet

strength  Exterior gear speed  Activation Force

Sustainability

Evaluation

Discussion


Introduction

Testing

Disassembly

Sustainability

Evaluation

Discussion

SURVEY RESULTS

   

Hamilton Beach

Cuisinart

Visual appearance of appliance

4.10

3.75

Visual appeal of packaging

3.65

3.75

Ease of use

3.90

3.70

Perceived durability

4.00

3.60

Safety (blade)

4.75

4.70

Overall

4.08

3.90

Customer rated on a 1-5 scale 8/20 people had used an electric can opener before 15 people gave extra features low importance, 4 high, 1 medium 14 preferred Hamilton Beach, 6 preferred Cuisinart


Introduction

Testing

Disassembly

TESTING RESULTS 

Magnet Strength  

Exterior Gear Speed  

Cuisinart: 2.5 N Hamilton Beach: 1.6 N

1.62 inches / second 0.77 revolutions / second

Activation Force  

Cuisinart: 13.38 N-m Hamilton Beach: 6.73 N-m

Sustainability

Evaluation

Discussion


Disassembly Introduction

Motor Assembly Testing

Housing Sustainability Disassembly Gear Assembly Blade Assembly Evaluation Product Discussion

DISASSEMBLY Motor assembly  Gear assembly  Blade assembly  Housing 


Disassembly

Motor Assembly

Gear Assembly

MOTOR ASSEMBLY

Blade Assembly

Product Housing


Disassembly

Motor Assembly

Gear Assembly

Blade Assembly

Product Housing

MOTOR ASSEMBLY Rotor Bracket

Rotor

Copper Coils

Copper Ring

Heat Sink

Current fed into coils Coils create magnetic flux Coils cause phase flux delay Creates rotating magnetic field Rotates rotor according to the right hand rule


Disassembly

Motor Assembly

Gear Assembly

Blade Assembly

Product Housing

C-FRAME SHADED POLE MOTOR Inexpensive  Long life  Low starting torque  Low efficiency  Single phase AC  Typical Applications: fans, small appliances 


Disassembly

Motor Assembly

Gear Assembly

GEAR ASSEMBLY

Blade Assembly

Product Housing


Disassembly

Motor Assembly

Gear Assembly

GEAR ASSEMBLY Spur Gear

Idler Gear

Pinion Gear (Underneath) Rotor Gear

Blade Assembly

Product Housing


Disassembly

Motor Assembly

Gear Assembly

COMPONENTS 

Straight and helical gears Speed reduction through gears Connect to exterior feed gear and blade assembly

Blade Assembly

Product Housing


Disassembly

Motor Assembly

Gear Assembly

Blade Assembly

Product Housing

DIFFERENCES IN GEAR ASSEMBLY Lubrication  Motor gear orientation  Material type  Gear thicknesses  Attachment of spur gear with feed gear 

 Removable

cleaning

feed gear with Hamilton Beach for


Disassembly

Motor Assembly

Gear Assembly

BLADE ASSEMBLY

Blade Assembly

Product Housing


Disassembly

Motor Assembly

Gear Assembly

Blade Assembly

Product Housing

CUISINART BLADE ASSEMBLY 

 

 

Basic design Bar to prevent arm over rotation Holds can in place using magnet and pressure between blade and gear One-touch auto start Auto-shutoff Removable blade assembly


Disassembly

Motor Assembly

Gear Assembly

Blade Assembly

Product Housing

HAMILTON BEACH BLADE ASSEMBLY 

 

Special features Adjustable blade arm Three-prong blade assembly lock Magnet strength and degrees of freedom More precise button pressing tool Feed gear attached


Disassembly

Motor Assembly

Gear Assembly

Blade Assembly

HOUSING Front

Back

Product Housing


Disassembly Introduction

MotorTesting Assembly

Housing Gear AssemblySustainability Blade Assembly Disassembly Evaluation Product Discussion

HOUSING COMPARISON CUISINART

HAMILTON BEACH Grindstone

Ventilation Guiding post

Internal Button Bullet shaped

External Button Connected with screws Rectangular shaped

Chrome finish Plastic Cord storage

Rubber stoppers


Introduction

Testing

Disassembly

EXPLODED VIEW

Cuisinart : 30 parts Hamilton Beach : 39 parts

Sustainability

Evaluation

Discussion


Introduction

Testing

Disassembly

SUSTAINABILITY Similar expected product life  No snap fits  Cuisinart has less parts  Cuisinart is more sustainable 

 Aesthetic

sacrifices

Sustainability

Evaluation

Discussion


Introduction

Testing

Disassembly

Sustainability

Evaluation

Discussion

KEY ASPECTS OF DESIGN Common Design Aspects  

Auto-stop Spring-loaded lid magnet

Cuisinart 

Blade assembly connection key

Hamilton Beach  

Blade assembly lock Removable feed gear and blade assembly


Introduction

Testing

Disassembly

SUGGESTIONS FOR IMPROVEMENT

Automatic retractable cord  Snap fits  Quieter operation 

Cuisinart 

Improve aesthetics

Hamilton Beach 

Balance aesthetics and functionality

Sustainability

Evaluation

Discussion


Introduction

Testing

Disassembly

Sustainability

CONCLUSION 

Cuisinart  Simpler  Same

performance, lower

cost  More sustainable 

Customers not always right?  Survey

results

Evaluation

Discussion


Introduction

Testing

Disassembly

Sustainability

Evaluation

Discussion

DISCUSSION For this product which is more important, cost or aesthetics?  Is simplicity or complexity preferred when executing a simple task?  In the kitchen, is it important to design a product that can perform more than one task?  What design features would you want in your ideal can opener? 


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