Understanding api icp653 reading 15 worksheet 11a

Charlie Chong/ Fion Zhang

Charlie Chong/ Fion Zhang

Expert at Works

Charlie Chong/ Fion Zhang

Expert at Works

Charlie Chong/ Fion Zhang

Expert at Works

Charlie Chong/ Fion Zhang

Charlie Chong/ Fion Zhang

Fion Zhang at Shanghai 22nd March 2016

Charlie Chong/ Fion Zhang

http://independent.academia.edu/CharlieChong1 http://www.yumpu.com/zh/browse/user/charliechong http://issuu.com/charlieccchong

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The Magical Book of Tank Inspection ICP

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API 653 Exam Administration -- Publications Effectivity Sheet FOR: November 2015, March 2016 and July 2016 Listed below are the effective editions of the publications required for this exam for the date(s) shown above.

API Recommended Practice 571, Damage Mechanisms Affecting Fixed Equipment in the Refining Industry, Second Edition, April 2011

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API 653 Exam Administration -- Publications Effectivity Sheet FOR: November 2015, March 2016 and July 2016 Listed below are the effective editions of the publications required for this exam for the date(s) shown above.

API Recommended Practice 571, Damage Mechanisms Affecting Fixed Equipment in the Refining Industry, Second Edition, April 2011

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ATTENTION: Only the following sections / mechanisms from RP 571 are included on the exam: Section 3, Definitions Par. 4.2.7 Brittle Fracture 4.2.16 Mechanical Fatigue 4.3.2 Atmospheric Corrosion 4.3.3 Corrosion Under insulation (CUI) 4.3.8 Microbiologically Induced Corrosion (MIC) 4.3.9 Soil Corrosion 4.3.10 Caustic Corrosion 4.5.1 Chloride Stress Corrosion Cracking (Cl-SCC) 4.5.3 Caustic Stress Corrosion Cracking (Caustic Embrittlement) 5.1.1.10 Sour Water Corrosion (Acidic) 5.1.1.11 Sulfuric Acid Corrosion

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     

API Recommended Practice 575, Inspection of Atmospheric and LowPressure Storage Tanks, Third Edition, April 2014 API Recommended Practice 577 – Welding Inspection and Metallurgy, Second Edition, December 2013 API Standard 650, Welded Tanks for Oil Storage, Twelfth Edition, March 2013 with Addendum 1 (September 2014), Errata 1 (July 2013), and Errata 2 (December 2014).

API Recommended Practice 651, Cathodic Protection of Aboveground Petroleum Storage Tanks, Fourth Edition, September 2014.

API Recommended Practice 652, Lining of Aboveground Petroleum Storage Tank Bottoms, Fourth Edition, September 2014 API Standard 653, Tank Inspection, Repair, Alteration, and Reconstruction, Fifth Edition, November 2014.

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American Society of Mechanical Engineers (ASME), Boiler and Pressure Vessel Code, 2013 Edition i. ASME Section V, Nondestructive Examination, Articles 1, 2, 6, 7 and 23 (section SE-797 only) ii. Section IX, Welding and Brazing Qualifications (Welding Only) ď Ž

See end of this study note for API Official BOK

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Charlie Chong/ Fion Zhang

闭门 门练功

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ASME SECTION IX EXERCISES

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#1

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TASK# 1 Read the following paragraphs then answer the questions.

General Requirements QW-100 thru QW-195 Q1. The cut surfaces of guided-bend test specimens is designated as the: (a) sides. (b) face. (c) root.

Q2. What is the angular deviation for groove weld tests from the specified inclined plane? (a) None/ (b) ±5° (c)±10°

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Q3. The ——— is intended to provide direction for the welder, while the ——— was used in qualifying the ——— and details the test results. (a) WPS-PQR-WPQ (b) WPS-WPQ.-WPS (c) WPS-PQR-WPS, ANS: c Q4. What Figure Number is used for procedure qualification, reduced-section tension tests specimens, for pipe having an O.D. greater than 3"? (a) OW-462.1 (b) QW462.1 (c) QW462.1 ANS:

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Q5. Where are notch-toughness requirements for the specimen, orientation and acceptance criteria found? (a) ASTM E208 (b) SA-370 (c) Construction Code ANS: b Q6. The radiographic acceptance criteria for welders qualified in accordance with QW-142 is found in: (a) The Construction Code (b) QW-191.2.2 (c) QW-192.2 ANS:

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Q7. The qualification of a new WPS or there-qualification of an existing WPS shall be in accordance with the: (a) component contract date. (b) current Edition and Addenda of Section IX. (c) 1962 or later Edition of Section IX. ANS: b Q8. In relation to the surface of the plate or pipe, what is the required test position orientation of a stud during welding? (a) Perpendicular to the surface. (b) ± 15 ° from the specified horizontal plane (c) ± 15 ° from the specified vertical plane.

ANS:

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Q9. How is the minimum specimen curvature of guided-bend jig specimens verified'? (a) A 1/8" diameter wire cannot be inserted between the specimen and the die. (b) A 1/8" diameter wire cannot be inserted between the specimen and the plunger. (c) The specimen is bottomed ejected.

Q10. How is the tensile strength of a tension test specimen computed? (a) Dividing the maximum load by the least cross-sectional area of the specimen as measured before the load is applied. (b) Dividing the maximum load by the least cross-sectional area of the specimen as measured after the load is applied. (c) Measuring the percent of outer fiber elongation as required by the construction Code .

ANS: b

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Q11.What pipe fillet weld test positions are not to be rotated during welding? (a) 2F-3F-4F-5F (b) 1 F-3F-5F (c) 2F-4F-5F ANS: a Q12. What pipe fillet weld test positions are allowed to be rotated during welding? (a) 1F-2F-2FR (b) 1F-2FR-3F (c) 1F-2FR ANS:

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Q13. Procedure and performance macro-examination specimens are etched to give clear definition of: ¡ (a) weld metal and heat affected zone. (b) inclusions and porosity. (c) root of the weld.

ANS: a Q14. Under what conditions are tension tests considered acceptable if the specimen breaks in the base metal outside the weld or fusion line? (a) Lf there are no open defects exceeding 1/16" measured In any direction. (b) If the strength is not more than 5% below the specified minimum tensile strength of the base metal. (c) Lf there are no open defects exceeding 1/8� in the bond line.

ANS: a

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Task# I Ref 1.

A 2.

B 3.

C 4.

B 5.

C 6.

B 7.

B 8.

9.

A 10.

A 11.

C 12.

C 13.

A 14.

B

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Para QW-161 QW-120 QW-100.1 QW-151.2 QW-171.2, 171.3 QW-191.2.2 QW-100.3 QW-123.1 QW-162.1 QW-152 QW-132.2, 132.3,132.4 QW-132.1, 132.2 QW-183 QW-153.l (d)

#2

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Q1. Under what conditions may a WPS, PQR or WPQ qualified in accordance with the 1957 Edition be used? (a) When they meet the requirements of the 1962 or any later Edition. (b) After they have been revised to reflect the latest Edition of Section IX. (c) Not permitted.

ANS: a Q2: The methodology for the qualification of welders and welding operators by radiography are given in: (a) QW-191.2 (b) Article 2, Section V (c) The construction Code ANS: b

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QW-191.1 Radiographic Examination QW-191.1.1 Method. The radiographic examination in QW-142 for welders and in QW-143 for welding operators shall meet the requirements of Article 2, Section V, except as follows: (a) a written radiographic examination procedure is not required. Demonstration of density and image quality requirements on production or technique radiographs shall be considered satisfactory evidence of compliance with Article 2 of Section V (b) final acceptance of radiographs shall be based on the ability to see the prescribed image and the specified hole of a hole-type image quality indicator (IQI) or the designated wire of a wire-type IQI. The acceptance standards of QW-191.1.2 shall be met.

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QW-191.2 Ultrasonic Examination QW-191.2.1 Method (a) The ultrasonic examination in QW-142 for welders and in QW-143 for welding operators may be conducted on test welds in material 1â „2 in. (13 mm) thick or greater. (b) Ultrasonic examinations shall be performed using a written procedure verified by the manufacturer to be in compliance with paragraph T-150, Article 1, Section V and the requirements of Article 4, Section V for methods, procedures, and qualifications. (c) Ultrasonic examination personnel shall meet the requirements of QW-191.2.2.

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Q3. When may longitudinal-bend tests be used in lieu of transverse guided bend tests to qualify a WPS? (a) When the axis of the weld is transverse to the longitudinal axis of the specimen. (b) When the weld metal or base metal combinations differ markedly in bending properties between the two base metals or the weld metal and base metal. (c) When the axis of the weld is parallel to the longitudinal axis of the specimen.

ANS: b Q4. The dimensioning requirements for reduced-section tension specimens for pipe having an O.D. less than 3 in. are found in; (a) QW-462.1 (a) (b) QW-462.1 (b) (c) QW-462.1 (c) ANS: c

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Q5. Welding procedures qualified in accordance with the 1974 Edition needs to be amended or revised to the Edition mandated for construction. (a) True (b) False ANS: b Welding Procedure Specifications and Welder/Welding Operator Performance Qualification records meeting the above requirements do not need to be amended to include any variables required by later Editions and Addenda except as specified in QW-420

Q6. What is the angular deviation in groove weld test positions from the specified horizontal and vertical planes during welding? (a) ± 5° (b) ±10° (c) ±15° ANS: a Q7. Tension tests and Guided-Bend tests are two mechanical weld tests which employ ____type weld joint configurations. (a) stud (b) groove (c) fillet ANS: b Charlie Chong/ Fion Zhang

QW-100.3 Welding Procedure Specifications (WPS) written and qualified in accordance with the rules of this Section, and welders and welding operators of automatic and machine welding equipment also qualified in accordance with these rules may be used in any construction built to the requirements of the ASME Boiler and Pressure Vessel Code or the ASME B31 Code for Pressure Piping. However, other Sections of the Code state the rules under which Section IX requirements are mandatory, in whole or in part, and give additional requirements. The reader is advised to take these provisions into consideration when using this Section.

Welding Procedure Specifications, Procedure Qualification Records, and Welder/Welding Operator Performance Qualification made in accordance with the requirements of the 1962 Edition or any later Edition of Section IX may be used in any construction built to the ASME Boiler and Pressure Vessel Code or the ASME B31 Code for Pressure Piping.

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Welding Procedure Specifications, Procedure Qualification Records, and Welder/Welding Operator Performance Qualification made in accordance with the requirements of the Editions of Section IX prior to 1962, in which all of the requirements of the 1962 Edition or later Editions are met, may also be used.

Welding Procedure Specifications and Welder/Welding Operator Performance Qualification records meeting the above requirements do not need to be amended to include any variables required by later Editions and Addenda except as specified in QW-420.

Qualification of new Welding Procedure Specifications or Welders/Welding Operators and requalification of existing Welding Procedure Specifications or Welders/ Welding Operators shall be in accordance with the current Edition (see Foreword) and Addenda of Section IX.

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Q8. What are the test orientations of pipe groove welds? (a) 1G-2G-5G-6G (b) 1G-3G-5G-6G (c) 1G-2G-3G-4G ANS: a Q9. What is the purpose of the welding operator's performance qualification? (a) To determine the operator's ability to deposit sound weld metal. (b) To determine the operator's mechanical ability to operate the welding equipment. (c) To determine the WPS is capable of producing the required mechanical properties.

ANS: b

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Q10. What dimensional requirement is there for the guided-bend test jig mandrel being used on specimens wider than 1-1/2"? (a) At least ½" wider than the specimen width .. (b) At least 1/8" wider than the specimen width. (c) At least 1/4 “ wider than the specimen width.

ANS: c Q11. The substitution of radiography for mechanical testing is permitted for welder and welding operator performance qualifications except as restricted

by QW-304 & 305. (a) True (b) False ANS: a Q12. At what base metal thickness shall the multiple turned tension specimens be used? The specimens are cut through the full thickness of the weld with their centers parallel to the metal surface and not over 1" apart. (a) 5/8" (b) > 1" (c) <1“ ANS: b Charlie Chong/ Fion Zhang

Task#2 Ref 1.

A 2.

B 3.

B 4.

C 5.

B 6.

A 7.

B 8.

A 9.

B 10.

C 11.

A 12.

B

Charlie Chong/ Fion Zhang

Para.

QW-10()3 QW-191.1 QW-161.5 QW-151.2 QW-100.3 QW-120 QW-141.1, 141.2 QW-122 QW-100.2 QW-162.1 QW-142, 143 QW-151.3 (b)

#3

Charlie Chong/ Fion Zhang

Reading: General Requirements QW-100 thru QW-195 Q1. The qualifications of welders and welding operators by radiography are documented on Form QW-484 that is only a suggested form. (a) True (b) False ANS: a Q2. What is the minimum tensile strength for tension tests if the base metals have different minimum tensile strengths? (a) The specified minimum tensile strength of the stronger of the two. (b) The specified minimum tensile strength of the weld metal. (c) The specified minimum tensile strength of the weaker of the two.

ANS: c

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Q3: The open defects for guided-bend test specimen of the convex surface of the weld or heat affected zone shall not exceed ____ (a) 1/16". (b) 1/8" (c) 3/16â&#x20AC;&#x153; ANS: b Q4. The PQR qualification test determines the ___ of the___ but not the ___ of the welder or welding operator. (a) properties-weldment-skill (b) skill-welder-qualification (c) qualification-welder-skill ANS: a

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Q5. What constitutes a "set" of reduced multiple section specimens for plate or pipe tension tests? (a) Strips of equal size that can be tested in the available equipment. (b) All specimens representing the full thickness of the weld at one location. (c) All specimens representing half the thickness ofthe weld at one location.

ANS: a Q6. What is the purpose of the welder's performance qualification? (a) To determine the welder's ability to operate the equipment. (b) To determine the mechanical properties of the weldment. (c) To determine the welder's ability to deposit sound weld metal.

ANS: c

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QW-151-1(c) (c) When multiple specimens are used, in lieu of full thickness specimens, each set shall represent a single tension test of the full plate thickness. Collectively, all of the specimens required to represent the full thickness of the weld at one location shall comprise a set. (d) When multiple specimens are necessary, the entire thickness shall be mechanically cut into a minimum number of approximately equal strips of a size that can be tested in the available equipment. Each specimen of the set shall be tested and meet the requirements of QW-153.

1/3T x 3 plate thickness

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T, full plate thickness

Q7. The WPS must list ___ variables, while the PQR must list __ _ (a) essential, nonessential, I essential, supplementary essential (b) essential, nonessential and acceptable ranges, supplementary (when required) / essential, supplementary (when required) (c) essential/ nonessential, supplementary essential ANS: b Q8. The cut surfaces of guided-bend test specimens are designated____of the specimen, while the other two surfaces are called the ____and ____ surfaces. (a) sides-face-root (b) face-root-side (c) root-side-face ANS: a

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Q9. Guided-bend tests require that the surface being examined becomes the_____surface bent specimen. (a) concave (b) convex (c) Transverse ANS: b

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Task#3 Ref 1.

A 2.

C 3.

B 4.

A 5.

B 6.

C 7.

B 8.

A 9.

B

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Para QW-484 QW-153.1 (b) QW-163 QW-100.1 QW-151.1 (c) QW-100.2 QW-100.1 QW-161 QW-161

#4

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Reading: Procedure Qualifications QW-200 thru QW-283 Q1. Qualification of the WPS using test coupons made of plate also qualifies for pipe and vice versa. (a) True (b) False ANS: a Q2. How does the Manufacturer attest that the information in the PQR is a true record of the variables that were used during the welding of the test coupons and that the resulting tensile, bend, or macro-etch test results are in compliance with Section IX? (a) By having the Manufacturer certify and notarize the PQR . (b) By having the welder certify the PQR (c) By having the Manufacturer certify the PQR. ANS: c

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Q3. A SMAW WPS was qualified with a 3â&#x20AC;? pipe, the pipe diameter range on the WPS permitted by Code shall be: {a) 2 7/8" 0.0. or over. (b) All diameters and all thickness. (c) All diameters within the base metal thickness range.

ANS: c Q4. In general, what mechanical test is mandated for P-No. 11 quenched and tempered metals, for low temperature applications of other metals as applied to Section VIII? (a) Notch-toughness tests. (b) Guided bend tests. (c) Tension tests.

ANS: a ?

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Q5. The qualification of the ___is the welding of test coupons, the testing of specimens, and recording the data and test results in a ____ (a)WPS-PQR (b)PQR-WPS (c)WPS-WPQ ANS: b Q6. Under what conditions may changes be made to the PQR? (a) Editorial or Addenda. (b) To suit production requirements. (c) None.

ANS: a

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Q7. A PQR is a record of the welding data used to weld a test coupon and the test results. (a) True. (b) False.

ANS: a Q8. When qualifying a separate procedure in SAW process for root deposits only, what is the minimum coupon thickness? (a) ½ " (b) ¾ " (c) 1-½ " (d) ¼ “ ANS: a

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QW-200.4 (b) For GTAW, SMAW, GMAW, PAW, and SAW, or combinations of these processes, a PQR for a process recording a test coupon that was at least ½ in. (13 mm) thick may be combined with one or more other PQRs recording another welding process and any greater base metal thickness. In this case, the process recorded on the first PQR may be used to deposit the root layers using the process(es) recorded on that PQR up to 2t (for short circuiting type of GMAW, see QW-404.32) in thickness on base metal of the maximum thickness qualified by the other PQR(s) used to support the WPS. The requirements of Note (1) of tables QW-451.1 and QW-451.2 shall apply.

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Task#4 Ref 1.

A 2.

C 3.

C 4.

A 5.

A 6.

A 7.

A 8.

A

Charlie Chong/ Fion Zhang

Para.

QW-211 QW-201 QW-203 QW-200.3 QW-201 QW-200.2 (c) QW-200.2 (a) QW-200.4 (b)

#5

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TASK#5 Reading: Procedure Qualifications QW-200 thru QW-283 Q1. A Manufacturer may not subcontract the preparation of test materials for welding and subsequent work on preparation of test specimens from the completed weldment, performance of NDE, and mechanical tests. (a) True (b) False ANS: b Q2. A shop wishes to combine two existing PQR's to write a new composite WPS. PQR No.1 was in GTAW process with a 1/4" coupon, PQR No.2 was in SMAW process with 1/2" coupon. The WPS specifies GTAW process will only be used for the root passes with maximum deposit not to exceed 1/4". The base metal thickness range on the WPS should be; (a) 1/16" min 1" max. (b) 1/16" min, 1/2" max. (c) 3/16" min. 1" max. (d) 3/16" min, 1/2" max. ANS: b Charlie Chong/ Fion Zhang

QW-200.4 Combination of Welding Procedures (a) More than one WPS having different essential, supplementary essential, or nonessential variables may be used in a single production joint. Each WPS may include one or a combination of processes, filler metals, or other variables. Where more than one WPS specifying different processes, filler metals, or other essential or supplementary essential variables is used in a joint, QW-451 shall be used to determine the range of base metal thickness and maximum weld metal thickness qualified for each process, filler metal, or set of variables, and those limits shall be observed. Alternatively, qualification of WPSs for root deposits only may be made in accordance with QW-200.4(b).

When following a WPS that has more than one welding process, filler metal, or set of variables, each process, filler metal, or set of variables may be used individually or in different combinations, provided

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(1) the essential, nonessential, and required supplementary essential variables associated with the process, filler metal, or set of variables are applied (2) the base metal and deposited weld metal thickness limits of QW-451 for each process, filler metal, or set of variables are applied (b) For GTAW, SMAW, GMAW, PAW, and SAW, or combinations of these processes, a PQR for a process recording a test coupon that was at least ½ in. (13 mm) thick may be combined with one or more other PQRs recording another welding process and any greater base metal thickness.

In this case, the process recorded on the first PQR may be used to deposit the root layers using the process(es) recorded on that PQR up to 2t (for shortcircuiting type of GMAW, see QW-404.32) in thickness on base metal of the maximum thickness qualified by the other PQR(s) used to support the WPS. The requirements of Note (1) of tables QW-451.1 and QW-451.2 shall apply.

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Discussion: GTAW PQR variables: T=1/4” t=1/4” qualified range: T = 1/16 ~ ½”, t max = ½” The GTAW can not used for welding T> ½” Answer: 3/16" min. 1" max. incorrect!

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Q3. Why should precaution be taken if Form QW-483 is used to document the essential variables that were used during the welding of the test coupons? (a) The Form does not easily lend itself to cover multiple processes or more than one No. in one test coupon. (b) Revisions are not permitted except as defined in QW-200.2 (c). (c) Form QW-483 is only a suggested format for procedure qualifications.

ANS: a Q4. Why have P-No's. been assigned for different base metals? (a) They are unique identifiers assigned by Section IX. (b) P-No's. simplify the identification of various ASTM materials. (c) To reduce the number of welding procedure qualifications, dependent on characteristics such as composition, weldability, and mechanical properties.

ANS: c

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Q5. What limitation is invoked when an all position WPS is qualified by welding in any position? (a) An angular deviation of ±15° from the specified horizontal and vertical planes is permitted during welding (b) An angular deviation of ±5° from the specified inclined plane is permitted during welding. (c) Welding processes must be compatible, and the welding rods, electrodes, and filler metals must be suitable for their use in specific positions.

ANS: c Q6. The identification of the __ shall be referenced on the __ (a) WPS-PQR (b) WPS-WPQ (c) PQR-WPS ANS: c

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Q7. For vessels or parts of vessels constructed with P-No. 11 base metals, weld grooves for thickness' ____shall be prepared by thermal processes, when used in fabrication. (a) <5/8“ (?) (b) >5/8“ ANS: b QW-213(?)

Q8. A butt welded coupon consisted of 1-1/2" carbon steel and ¼” stainless steel base metals, what base metal thickness range does this coupon qualify?

(Notch toughness is not a requirement). (a) 1/16" to 8" for both metals, (b) 1/16" to 1/2" for stainless steel 3/16" to 8" for carbon steel. (c) 1/16" to 1/2" for stainless steel3/16" to unlimited thickness for carbon steel.

ANS: b

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Q9: An organization's operational control of welding procedure qualification for two or more companies of different names shall be defined in their __ . (a) Manufacturing Procedures (b) Quality Control System (c) Qualified Supplier's List ANS: b

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Q10. What is the purpose of assigning Group Numbers to base metals? (a) To classify the different base metal Grades. (b) To classify the metals within P-No's. for the purpose of procedure qualification where notch-toughness requirements are specified. (c) To simplify the identification of ASTM materials.

ANS: b Q11. In procedure qualification on groove weld qualifications on 1/2" plate qualify fillet welds for___ in base metal thicknesses and ___in diameters on pipe and tube. (a) 1/16"to 1", 2 7/8" O.D. and over (b) All, All (c) All, 2 7/8" O.D. and over (d) 1/16" to 1 ", all ANS: b

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Q12. The ____ is a true record of the variables that were used during the welding of the test coupon and that the resulting tensile, bend or macro-etch (as required) test results are in compliance with Section IX (a) WPS (b) PQR (c) WPQ (d) All of the above ANS: b

Charlie Chong/ Fion Zhang

Task#5 Ref 1.

B 2.

C 3.

A 4.

C 5.

C 6.

C 7.

A 8.

B 9.

B 10.

B 11.

B 12.

B

Charlie Chong/ Fion Zhang

Para.

QW-201 QW-200.4, 451.1 QW-200.(d) QW-200.3 QW-203 QW-200.1 (b) QW-213 QW-451.1 QW-201 QW-200.3 QW-202.2 (c) QW-200.2 (a)

#6

Charlie Chong/ Fion Zhang

Task#6 Ref 1.

B 2.

C 3.

C 4.

A 5.

B 6.

A 7.

A 8.

A 9.

B 10.

B 11.

C 12.

B 13.

B

Charlie Chong/ Fion Zhang

Para.

QW-321.4 QW-304.1 QW-302.2 QW-301.3 QW-306 QW-306 QW-461.9 QW-302, 304 QW-302.3 QW-321 QW-~04 QW-361.1 QW-322.1

Reading: Performance Qualifications QW-300 thru QW-383 Q1. What are the retest requirements for a welder who has failed his renewal qualification test after he has received additional training or practice? (a) Complete requalification in accordance with QW-301.2. (b) A new test shall be made for each position he failed. (c) Weld a single test coupon of either plate or pipe.

ANS: b Q2. What is the length of a welder's first production weld that needs to be radiographed for qualification? (a) 3' (b) 3" (c) 6â&#x20AC;&#x153; ANS: c

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Q3. What is the extent of radiography for a welder who is qualified by radiography? (a) 3' and shall include the weld circumference for pipe. (b) 3" and shall include 1/2" either side of the weld on plate. (c) 6" and shall include the weld circumference for pipe.

ANS: c Q4. By what method does a Manufacturer identify the work of a welder or welding operator? (a) By assigning an identification number, letter, or symbol. (b) By having the welder or welding operator initial the traveler or process sheet (c) This is no longer required ANS: a

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Q5. How are the thickness limits determined for a welder when qualified using multiprocess procedure? (a) By the thickness of the weld he deposits with each welding process in which this thickness shall be considered the test coupon thickness as given in QW.451 (b) By the thickness of the weld he deposits with each welding process, in which this thickness shall be considered the test coupon thickness as given in QW.452 ANS: b Q6. Using a combination procedure a welder may be qualified with each individual welding process in separate test coupons, or with a combination of welding processes in a single test coupon. (a) True (b) False.

ANS: a

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Q7. Welder's and welding operators who pass the tests for groove welds are qualified for what groove and fillet weld positions? (a) The positions of groove and fillet welds shown in QW-461.9. (b) In all thicknesses of material, sizes of fillet welds, and diameters of pipe and tube 2 7/8" and less. (c) In all thicknesses of material sizes of fillet welds, and diameters of pipe and tube 2-7/8" and over.

ANS: A Q8. The three methods by which a welder or welding operator may be qualified are __ of initial production weld, radiography of____ or____ taken from a test coupon. (a) radiography-test coupon-bend tests (b) bend tests -test coupon-tension tests (c) tension tests-test coupon-bend tests ANS: A

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Q9. What welding positions on pipe test coupons omit the specimens in the upper right and lower left quadrants, and replaces the root bend specimen in the upper left quadrant with a face-bend? (a) 2G or 5G (b) 1G or 2G (c) 5G or 6G ANS: Q10. What are the immediate retests required if a welder fails the mechanical tests of QW-302.1 or radiography examination of QW-302.2? . (a) Mechanical tests. (b) Mechanical tests and radiographic examination respectively. (c) Radiographic examination.

ANS: b

Charlie Chong/ Fion Zhang

Q11. With the exception of GTAW, what P-Nos. are prohibited in the qualification of welders by radiography? (a) P-2X, P-4X, and P-5X (b) P-2X, P-3X, and P-5X (c) P-2X, P-5X, and P-6X ANS: c QW-361.1 Q12. Machine welding is classified as a ____ category. (a) manual (b) welding operator (c) semi-automatic ANS: b Q13. A welder who welds in only one position for more than six months loses his qualification in other positions for which he is qualified in a given process. (a) True (b) False ANS: b Charlie Chong/ Fion Zhang

QW-304 Welders Except for the special requirements of QW-380, each welder who welds under the rules of the Code shall have passed the mechanical and visual examinations prescribed in QW-302.1 and QW-302.4 respectively.

Alternatively, welders may be qualified by volumetric NDE per QW-191 when making a groove weld using SMAW, SAW, GTAW, PAW, and GMAW (except short-circuiting mode for radiographic examination) or a combination of these processes, except for P-No. 21 through P-No. 26, P-No. 51 through P-No. 53, and P-No. 61 through P-No. 62 metals.

Welders making groove welds in P- o. 21 through P-No. 26 and P-No. 51 through P-No. 53 metals with the GTAW process may also be qualified by volumetric NDE per QW-191.

The volumetric NDE shall be in accordance with QW-302.2. A welder qualified to weld in accordance with one qualified WPS is also qualified to weld in accordance with other qualified WPSs, using the same welding process, within the limits of the essential variables of QW-350.

Charlie Chong/ Fion Zhang

#7

Charlie Chong/ Fion Zhang

TASK#7 Reading: Performance Qualifications QW-300 thru QW-384 Q1. Performance qualifications conducted in special orientations are valid for the special position actually tested and the_____, except that an angular deviation of_____ is permitted in the inclination of the____ and the rotation of the______ (a) vertical position, ±5°, weld axis, production piece (b) flat position, ±5°, production piece, weld fixture (c) flat position, ±15°, weld axis, weld face.

ANS: b Q2. What option does a Manufacturer have if a welder fails the production weld alternative of QW-304.1? (a) Radiograph an additional 6" of the same production weld. (b) Radiograph an additional12" of the same production weld. (c) Radiograph an additional12" of the same production weld.

ANS: c

Charlie Chong/ Fion Zhang

Q3. If the radiograph of the alternative production weld used for qualification does not meet the radiographic standards: (a) Radiograph an additional 6" of the same production weld. (b) The welder shall be retested by mechanical tests. (c) The welder has failed the test, requiring RT of all his production welds and repaired by a qualified welder.

ANS: c Q4. What is the intent of performance qualification tests? (a) To determine the ability of welders and welding operators to make sound welds. (b) Provide direction to the welder or welding operator. (c) To prove the mechanical properties of the weldment.

ANS: a

Charlie Chong/ Fion Zhang

Q5. Why is the Manufacturer responsible for conducting tests to qualify welders and welding operators in accordance with a qualified WPS which his organization employs in construction? 路 (a) The welder's performance is not transferable from employer to employer, (b) To assure that they are capable of developing the minimum requirements specified. (c) The responsibility of the qualifying welders can not be delegated to another organization. (d) All of the above.

ANS: d Q6. A welder shall be re-qualified whenever a change is made in one or more of the ___ variables listed for each welding process (a) essential (b) supplemental essential (c) essential and nonessential ANS: a

Charlie Chong/ Fion Zhang

Q7. A welder may be qualified by radiographic examination in the GMAW process with short-circuiting mode. (a) True (b) False ANS: b Q8. What information shall as a minimum be recorded on the WPQ? (a) Essential and nonessential variables for each welding process. (b) Essential variables, type of tests and test results, and the ranges qualified. (c) Essential and nonessential variables, type of tests and Fig. No.'s, and the ranges qualified.

ANS: b

Charlie Chong/ Fion Zhang

Q9. When performance qualification is done in accordance with a WPS that requires preheat or post weld heat treatment, these may be omitted. (a) True (b) False ANS: a Q10. What are the requalification requirements for a welder who has had his qualifications revoked because there was a specific reason to question his ability to make sound welds? (a) Weld a single test coupon of either pipe or plate, of any material, thickness or diameter, in any position. (b) Weld a test coupon appropriate to qualify him for the production work he will do and tested in accordance with QW-301 and QW-302. (c) May be extended when welding with another process.

ANS: b

Charlie Chong/ Fion Zhang

Q11. What position limitations are placed on the welder if he prepares the WPS qualification test coupons? (a) Qualification of the WPS in any position qualifies for all positions. (b) Qualified only within the limits for positions specified in QW-303. (c) Qualified only for the position(s) used during the welding of the test coupon.

ANS: c Q12. For performance qualification, how are the deposited weld metal thickness limitations determined if a single test coupon is used for a combination welding process? (a) They are considered individually for each welder and each process used. (b) In accordance with QW-451. (c) In accordance with QW-452.

ANS: a

Charlie Chong/ Fion Zhang

Q13. Failure of any portion of a combination test in a single test coupon constitutes failure of the entire combination. (a) True (b) False ANS: a QW-306

Charlie Chong/ Fion Zhang

Task#7 Ref 1.

C 2.

C 3.

C 4.

A 5.

D 6.

A 7.

B 8.

B 9.

A 10.

B 11.

B 12.

C 13.

A

Charlie Chong/ Fion Zhang

Para.

QW-303.3 QW-321.3 (b) QW-304.2 QW-301.1 QW-300.2 QW-351 QW-304 QW-301.4 QW-301.2 QW -322.2 (b) QW-301.2 QW-306 QW-306

#8

Charlie Chong/ Fion Zhang

Task#8 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

Ref B C A A A B B B A C

Charlie Chong/ Fion Zhang

Para.

QW-403.10 QW-401.3 QW-420.1 QW-401 QW-451.1 QW-401.1 QW-424.1 QW-431 QW-423.1 QW-355

TASK#8 Welding Data QW-400 thru QW-450 Q1. A manufacturer is qualifying a WPS in GMAW process in short circuit arc transfer mode. The test coupon is ½" thick the maximum thickness qualified for the WPS would be, (a) 0.5" (b) 0.275" (c) 0.25" ANS: 1” QW-403.10 For the short-circuiting transfer mode of the gas metal-arc process, when the qualification test coupon thickness is less than 1⁄2 in. (13 mm), an increase in thickness beyond 1.1 times that of the qualification test coupon. For thicknesses of 1⁄2 in. (13 mm) and greater, use table QW-451.1 or table QW-451.2, as applicable.

Charlie Chong/ Fion Zhang

Charlie Chong/ Fion Zhang

Q2. Under what conditions may a WPS that has been qualified without notch toughness may be used for applications where they are applicable? (a) Qualification without notch toughness qualifies the procedure with notch toughness requirements. (b) After the procedure has been requalified to include the notch toughness requirements. (c) After preparing an additional test coupon using the same essential variables, but additionally with all the required supplementary essential variables, in a coupon long enough to provide the necessary specimens.

ANS: c Q3. What effect did the 1974 Edition have on material in the 1971 Edition when new PNo.â&#x20AC;&#x2122;s, or the assignment to different subgroups within a P-No. were given? (a) Procedure and performance qualifications continued to be valid based on the new P-No. designations. (b) Required re-quafification of those welding procedures. (c) Required re-qualification of welders and welding operators.

ANS: a Charlie Chong/ Fion Zhang

Q4. As a convenience, variables for procedure and performance qualifications are summarized in and respectively. (a) QW-250- QW-350 (b) QW-451 - QW-452 (c) QW-252- QW-265 ANS: Q5. A SMAW WPS was written with notch-toughness test. The test coupon on the supporting PQR is 3/8" in thickness. What would be the base metal thickness qualified range for the WPS? (a) 1/16" thru 3/4" (b) 3/8" thru 3/4" (c) 3/16"thru 3/4â&#x20AC;&#x153; ANS: a

Charlie Chong/ Fion Zhang

Q6. A change in a welding condition which will affect the mechanical properties of a weldment or the ability of a welder to deposit sound weld metal is dependent upon which type of variable? (a) Nonessential (b) Essential (c) Supplemental Essential ANS: b Q7. The test coupon for a PQR consisted P5A to P4 materials when notch toughness is not a factor, the base metals qualified would be; (a) P-No.5A to P-No.4 only (b) P-No.5A to P-No.4, P-No.3, and P-No.1 (c) P-No.5A to P-No.5A and P-No.4 to P-No.4 (d) None of the above ANS: b QW-424.1

Charlie Chong/ Fion Zhang

QW-424 Base Metals Used for Procedure Qualification QW-424.1 Base metals are assigned P-Numbers in table QW/QB-422; Metals that do not appear in table QW/QB-422 are considered to be unassigned metals except as otherwise defined for base metals having the same UNS numbers. Unassigned metals shall be identified in the WPS and on the PQR by specification, type and grade, or by chemical analysis and mechanical properties. The minimum tensile strength shall be defined by the organization that specified the unassigned metal if the tensile strength of that metal is not defined by the material specification.

Charlie Chong/ Fion Zhang

Q8. The grouping of ____and____ by ____are essentially based on usability characteristics, which fundamentally detenmine the ability of welders to make satisfactory welds. (a) base metals - filler metals- Group No.'s (b) electrodes- welding rods- F-No.'s (c) P-No.'s- F-No.'s- A-No,'s ANS: b Q9. What production base metals is a welder qualified to weld if a P No.8 base metal was used in his qualification? (a) P-No.1 through P-No.11 P-No.34 and P-No.4x to same. (b) P-No.1 through P-No.8 and P-No.4x to same (c) P-No.1 through P-No.8 to same (d) P-No. 8 to P-No. 8 ANS: a

Charlie Chong/ Fion Zhang

Q10. What welding process addresses the essential performance variables for the flux cored arc welding process? (a) SAW (b) PAW (c)GMAW ANS: c

Charlie Chong/ Fion Zhang

#9

Charlie Chong/ Fion Zhang

Task#9 Ref 1.

D 2.

B 3.

C 4.

A 5.

C 6.

C

Charlie Chong/ Fion Zhang

Para.

QW-452.1 notes 4&6 QW-452.1 QW-462.1 (a) QW-461.11 QW-492 Definitions of Machine and Semi-automatic QW-452.3 ,461.9

TASK#9 Welding Data QW-451 thru QW-492 Q1 . When qualifying a welder at 6G position using a 6" schedule 40 (0.280") pipe test coupon, the required type and number of tests are: (a) One face bend test and one root bend test (b) Two side bend tests (c) Either two face and two root bend tests or four side bent tests (d) Two face and two root bend tests ANS: a NOTES: (1) To qualify using positions 5G or 6G, a total of four bend specimens are required. To qualify using a combination of 2G and 5G in a single test coupon, a total of six bend specimens are required. See QW-302.3. The type of bend test shall be based on weld metal thickness.

Charlie Chong/ Fion Zhang

Q2. A welder has been qualified by a 2" nominal schedule. 40 pipe in the 5G position. Is he qualified to weld a groove weld of a 3/4" nominal, 3000 lb. coupling in the overhead position in the field? (a) yes (b) No ANS: b

Charlie Chong/ Fion Zhang

Q3. In reviewing the form QW-483 (PQR form) in a Code shop, the Authorized Inspector noticed the thickness of test coupon was documented as 3/4" SA-285C plate. However on the back of the form thickness of the specimen was recorded as 0.725". The difference in thickness is most likely because. (a) A mistake in the testing laboratory, they documented a different set of coupon on this PQR. (b) The thickness of the specimen is approximate. (c) The test coupon has been machined down to 0.725" to offset the heat distortion due to welding.

ANS: c Q4. A welder was qualified by a plate at 4G (overhead) position in the lab. He will be qualified to weld pipe 2 7/8" O.D. and over, but under 24" O.D. in the field in the overhead position. (a) True (b) False ANS: b correct answer

Charlie Chong/ Fion Zhang

QW-461.9 Performance Qualification â&#x20AC;&#x201D; Position And Diameter Limitations (Within The Other Limitations Of Qw-303)

Charlie Chong/ Fion Zhang

Q5. The SAW process is commonly classified as a process in _____ and GMAW as a process for______ welding. (a) Automatic, semi-automatic (b) Semi-automatic, manual (c) Machine1 semi-automatic welding ANS: a Q6. A welder is qualified in 6G position on a 2" schedule 160 pipe (2-3/8" O.D.). What is the diameter range and position the welder is qualified to weld? (a) 2.375" O.D. and over, 6G position (b) 2" NPS and over, all positions (c) 1.00â&#x20AC;? O.D. and over, all positions ANS: c

Charlie Chong/ Fion Zhang

#10

Charlie Chong/ Fion Zhang

ASME SECTION IX PRACTICE QUESTIONS ALL QUESTIONS ARE CLOSED BOOK Q1. The purpose of the WPS and PQR is to determine that A. the welder is qualified B. the base metals are strong enough C. the weldment has the desired properties D. the skill of the welder ANS: c Q2. The WPS lists: A. nonessential variables B. essential variables C. ranges for 1 & 2 above D. all of the above ANS: c

Charlie Chong/ Fion Zhang

Q3. The PQR must list: A. essential variables B. qualification test & examination results C. supplementary essential variables (when notch toughness is required) D. all of the above ANS: a Q4. What is the earliest Edition of Section IX recognized by the current edition?

A. 1958 B. 1992 C. 1987 D. 1962 ANS: d

Charlie Chong/ Fion Zhang

Q5. New Welding Procedure Specifications must meet the _______ Edition and Addenda of Section IX. A.1962 B. current C. 1986 D. 1995 ANS: b Q6. Each____ shall conduct the tests required by Section IX to qualify the WPS's used during the construction, alteration, or repair.

A. Welder or welding operator B. Manufacturer or contractor C. Inspector D. All of the above ANS: b

Charlie Chong/ Fion Zhang

Q7. The records of procedure, welder and welding operator qualification must be available to the A. Manufacturer B.Welder C. Authorized Inspector D. Foreman ANS: c Q8. A welder qualifying with a groove weld in plate in the 4G position is qualified to weld groove welds in plate and pipe over 24"0.D. in at least the ________positions.

A Vertical B. Flat & horizontal C. Flat & overhead D. Horizontal ANS: c

Charlie Chong/ Fion Zhang

Q9. A welder qualifying with plate fillet welds in the 3F and 4F positions is qualified to weld groove welds in plate in the positions.

A. Flat only B. Flat and horizontal C. Flat and vertical D. None of the above ANS: d

Charlie Chong/ Fion Zhang

Q10. A welder qualifying by making a groove weld on pipe with an O.D. of 3/4" in the 5G position is qualified to weld groove welds in: A. 1/2" O.D. Pipe in the overhead position B. 6" O.D. Pipe in the vertical position C. 3/4" O.D. Pipe in the horizontal position D. None of the above ANS: b Q11. In general, qualification on groove welds also qualifies a welder to make: A. Stud welds B. Overhand welds C. Fillet welds D. All of the above ANS: c

Charlie Chong/ Fion Zhang

Q12. Charpy V-notch tests are performed to determine a weldment's A. Tensile strength B. Ductility C. Notch toughness D. All of above ANS: c Q13. A welder making a groove weld using the SAW process on P1 materials may be qualified using radiography.

A. True B. False ANS: a Q14. When a tensile specimen breaks in the base metal outside of the weld or fusion line, the strength recorded may be at most_____ below the specified tensile and be accepted.

A. 3.5% B. .5% C. 5% D. All of the above ANS: c Charlie Chong/ Fion Zhang

Q15. Guided-bend specimens shall have no open defects in the weld or heat effected zone exceeding ________ measured in any direction on the convex surface of the specimen after bending.

A. 1/16" B. 3/32" C. 1/8" D. None of the above ANS: c Q16. When using radiographs to qualify welders, the acceptance standards used are found in A. ASME Section V B. ASME Section IX C. ASME Section VIII D. The referencing code ANS: b

Charlie Chong/ Fion Zhang

Q17. A WPS must describe: A. Essential variables B. Nonessential variables C. Supplementary essential variables when required for notch toughness D. All of the above ANS: d Q18. A PQR must describe A Nonessential variables B. Essential variables C. Results of Welder Qualification tests D. Project description & NDE methods ANS: b

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Q19. The ___ must certify the PQR as accurate.

A. Inspector B. Manufacturer or contractor C. Welder D. All of the above ANS: b Q20. For the SMAW process _______ is an essential variable for the WPS. A. Groove design B. Post Weld Heat Treatment C. Root spacing D. Method of cleaning ANS: b

Charlie Chong/ Fion Zhang

Q21. For the SAW process ______ is an essential variable for the WPS. A. Supplemental powdered filler metal (if used) B. Filler metal diameter C. Preheat maintenance D. Addition or deletion of peening ANS: a 404.10 Alloy flux X Q22. The basic purpose of testing a welder is to establish the welder;s -------路 A. Knowledge of welding requirements B. Ability to deposit sound weld metal C. mechanical ability to operate equipment D. General attitude toward welding inspectors ANS: b

Charlie Chong/ Fion Zhang

Q23. The record of a welder's performance test is called a ______ A. PQR B. WOR C. WPS d. WPQ ANS: d Q24. If a welder qualified with the SMAW process on Jan. 1. 1994 and last welded with SMAW on March 15, 1994, would he still be qualified on October 7, 1994?

A. Yes B. No ANS: b Q25. A welder qualifying with a groove weld welded from both sides is qualified to weld_____ A. Without backing B. With all base metals C. With backing only D. With P1 backing only ANS: c Charlie Chong/ Fion Zhang

Q26. Immediate retests of welders qualifications coupons A. Must use the same method B. May use any method C. Are not allowed D. Require Inspector approval ANS: a Q27. Welder performance qualification records must describe all the ______ variables specified.

A. Essential & nonessential B. Nonessential C Essential D. Brazing ANS: c

Charlie Chong/ Fion Zhang

Q28. A welder depositing 1/2" of weld metal with the SMAW process is qualified to deposit up to ____ of weld metal.

A. 8" B. Max to be welded C. 1" D. 1/2â&#x20AC;&#x153; ANS: b Q29. "P" numbers are used to designate groups of A. Electrodes B. Flux C. Base metals D. Joints ANS: c

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QW-452 Performance Qualification Thickness Limits and Test Specimens

Charlie Chong/ Fion Zhang

Q30. A welder qualifying by welding P-No. 21 to P-No. 21- is qualified to weld A. P-1- P-11 to P-1- P-11 B. P-8- P8 C. P-21 - P-25 to P-21 - P-25 D. P21 to P21 only ANS: c Q31. Welding electrodes are grouped in Section IX by A. AWS class B. ASME specification C. SFA D. "F" number ANS: c

Charlie Chong/ Fion Zhang

QW-430 F-NUMBERS QW-431 General The following F-Number grouping of electrodes and welding rods in table QW-432 is based essentially on their usability characteristics, which fundamentally determine the ability of welders to make satisfactory welds with a given filler metal. This grouping is made to reduce the number of welding procedure and performance qualifications, where this can logically be done. The grouping does not imply that base metals or filler metals within a group may be indiscriminately substituted for a metal that was used in the qualification test without consideration of the compatibility of the base and filler metals from the standpoint of metallurgical properties, postweld heat treatment design and service requirements, and mechanical properties.

Charlie Chong/ Fion Zhang

QW-432 F-NUMBERS Grouping of Electrodes and Welding Rods for Qualification

Charlie Chong/ Fion Zhang

Q32. Ferrous weld metal chemical composition may be designated using A. "P" Number B. Welder I. D. C. "A" number D. page number ANS: c Q33. For welder qualification with the SMAW process ____ is an essential variable.

A. Base metal thickness B Peening C. P-number D. Electrode diameter ANS: c

Charlie Chong/ Fion Zhang

Q34. Each welder must be assigned a(n) A. P number B. Unique identifier C. Hood & gloves D. Inspector ANS: b Q35. May a welder, qualified in the 2G position on 1/4 inch thick plate, weld a 1 inch outside diameter pipe, 1/4 inch thick in the horizontal position without requalification?

A. Yes B. No C. Not enough information provided D. Yes, provided pipe is carbon steel, P#1 ANS: b

Charlie Chong/ Fion Zhang

Q36. What is the basic difference between gas metal arc welding and gas tungsten arc welding processes?

A. How they are produced B. The.SFA specification of the filler metal C. The F# of the filler metal D. GTAW is run with gas; gas is optional with GMAW ANS: a Q37. A welder has been tested in the 6-G position, using an E-7018 F-4 electrode, on 6" sch 160 (.718" nom) SA 1068 pipe. Is this welder qualified to weld a 2" 300# ANSI schedule 80 bore flange to a 2" schedule 80 SA 106 B nozzle neck?

A. Yes B. No C. Not enough information provided D. Yes, provided a backing strip is provided in the 2" weld.

ANS: b

Charlie Chong/ Fion Zhang

Q38. May a welder who is qualified using a double-groove weld, make a single V-groove weld without backing?

A. Yes B. No C. Not enough information provided D. Yes, because backing is not an essential variable for a welder ANS: b Q39. May a GTAW welder be qualified by radiography, in lieu of bend tests?

The test coupon will be P-22 material and the production welds will be P-22 also.

A. Yes B. No C. Not enough information provided D. Yes, provided the P-22 is welded with F-22 fillers ANS: b

Charlie Chong/ Fion Zhang

QW-304 Welders Except for the special requirements of QW-380, each welder who welds under the rules of the Code shall have passed the mechanical and visual examinations prescribed in QW-302.1 and QW-302.4 respectively.

Alternatively, welders may be qualified by volumetric NDE per QW-191 when making a groove weld using SMAW, SAW, GTAW, PAW, and GMAW (except short-circuiting mode for radiographic examination) or a combination of these processes, except for P-No. 21 through P-No. 26, P-No. 51 through P-No. 53, and P-No. 61 through P-No. 62 metals. (note: P-2X/P-5X/P-6X) Welders making groove welds in P-No. 21 through P-No. 26 and P-No. 51 through P-No. 53 metals with the GTAW process may also be qualified by volumetric NDE per QW-191.

The volumetric NDE shall be in accordance with QW-302.2. A welder qualified to weld in accordance with one qualified WPS is also qualified to weld in accordance with other qualified WPSs, using the same welding process, within the limits of the essential variables of QW-350.

Charlie Chong/ Fion Zhang

P2/5/6 SA-240 Type 310Cb S31040 75 (515) 8 2 102 8.2 25Cr–20Ni–Cb Plate, strip SA-182 F22, Cl. 1 K21590 60 (415) 5A 1 102 5.2 2.25Cr–1Mo Forging SA-182 F6a, Cl. 1 S41000 70 (485) 6 1 102 7.2 13Cr Forgings

Charlie Chong/ Fion Zhang

Q40. Who is responsible for qualification of welding procedures, welders and welding operators?

A. The Inspector B. The A.I. C. The Shop Foreman D: The Manufacturer of Contractor ANS: d Q41. A welding electrode has the marking E-6010. The "1" marking indicates: A. Flat position only B. Harizantal position only C. All positions D. Only goad for heat treated welds ANS: c

Charlie Chong/ Fion Zhang

Q42. May a FCAW welder qualified using UT, be used to weld in production?

A. Yes, welder can be used B. No welder cannot be used C. Yes, if welder is using GMAW (Short Arc) D. Yes, if welder is qualified with backing ANS: b Q43. A wefder may deviate from the parameters specified in a WPS if they are a nonessential variable. (True or False) A. True B. False ANS: b

Charlie Chong/ Fion Zhang

Q44. A repair organization has a WPS which states it is qualified for P-6 to P8 material welded with either E308, E308L, E309, E316, electrodes (SMAW process).

The PQR, supporting this WPS, states the weld test coupons were SA-240 Type 304L material, welded with E308 electrodes. Is the WPS properly qualified for the base material listed?

A. Yes B. No C. Nat enough information given D. Yes, if properly heat treated ANS: b

Charlie Chong/ Fion Zhang

Q44. A repair organization has a WPS which states it is qualified far P-6 (Martensitic/Ferritic SS) to P-8 material (Austenitic SS) welded with either E308, E308L, E309, E316, electrodes (SMAW process).

The PQR, supporting this WPS, states the weld test coupons were SA-240 Type 304L material (P8, Îł SS), welded with E308 electrodes. Is the WPS properly qualified for the base material listed?

A. Yes B. No C. Nat enough information given D. Yes, if properly heat treated ANS: b? P8-P8 coupons

Charlie Chong/ Fion Zhang

QW-424 Base Metals Used for Procedure Qualification QW-424.1 Base metals are assigned P-Numbers in table QW/QB-422; Metals that do not appear in table QW/QB-422 are considered to be unassigned metals except as otherwise defined for base metals having the same UNS numbers. Unassigned metals shall be identified in the WPS and on the PQR by specification, type and grade, or by chemical analysis and mechanical properties. The minimum tensile strength shall be defined by the organization that specified the unassigned metal if the tensile strength of that metal is not defined by the material specification.

Charlie Chong/ Fion Zhang

Charlie Chong/ Fion Zhang

Q45. What positions are necessary to qualify a welder far all position pipe welding?

A. 3G and 4G B. 2G and 5G C. 3G and 1G D. 4G and 5G ANS: b

Charlie Chong/ Fion Zhang

Q46. What ASME Code Section has welding electrode storage requirements?

A ASME IX B. ASMEVIII C. ASME B31.1 D. ASME II Part C ANS: d Q47. What are the number of transverse guided bend tests required for Performance Qualification in a 6G position?

A. 2 B. 4 C. 6 D. 3 ANS: b

Charlie Chong/ Fion Zhang

Q48. May a GMAW, short circuit transfer, welding procedure be qualified using real-time utrasonics?

A. Yes B. No C. No t enough information given D. Yes, provided bend tests are done ANS: b Q49. Three arc welding processes are: A. BMAW, SMAW, EFGAW B. FCAW, SAW, ESW C. SMAW, GTAW, PAW D. PTAW, SLAW, PEAW ANS: b

Charlie Chong/ Fion Zhang

Q50. You are reviewing a WPQ (QW-484) for a welder testing in the 6-G position; on SA-53 grade B pipe (TS-60,000 psi). The test results indicate the following: #1 Tensile developed 51,000 psi, broke in the weld #2 Tensile developed 56,900 psi, broke in base metal #1 Transverse root bend satisfactory #2 Transverse face bend satisfactory Will these test qualify the welder?

A. Yes B. No C. Not enough information given D. Tension test is acceptable but #1 is unacceptable ANS: A

Charlie Chong/ Fion Zhang

ESW Electroslag welding (ESW) is a highly productive, single pass welding process for thick (greater than 25 mm up to about 300 mm) materials in a vertical or close to vertical position. (ESW) is similar to electrogas welding, but the main difference is the arc starts in a different location. An electric arc is initially struck by wire that is fed into the desired weld location and then flux is added. Additional flux is added until the molten slag, reaching the tip of the electrode, extinguishes the arc. The wire is then continually fed through a consumable guide tube (can oscillate if desired) into the surfaces of the metal work pieces and the filler metal are then melted using the electrical resistance of the molten slag to cause coalescence.

Charlie Chong/ Fion Zhang

Q&A 1. c

11. c

21. A

31. D

41. c

2. D

12. c

22. 8

32. c

42. 8

3. D

13. A

23. D

33. c

43. 8

4. D

14. c

24. 8

34. B

44. A

5. B

15. c

25. c

35. 8

45. 8

6. B

16. 8

26. A

36. A

46. D

7. c

17. D

27. c

37. 8

47. 8

8. c

18. 8

28. c

38. 8

48. 8

9. D

19. 8

29. c

39. A

49. c

10. B

20. 8

30. c

40. D

50. A

Charlie Chong/ Fion Zhang

#11

Charlie Chong/ Fion Zhang

Q51. Is a welding procedure qualified under the 1965 ASME Code Section IX still applicable?

A. Yes B. No, must be requalified C. Is only applicable for 1965 pressure vessels D. Cannot be used for new construction - repairs only ANS: a Q52. A nonessential variable must be documented on: A. The WPQ B. The PQR C. The WPS D. All of the above ANS: c Q53. What are the various positions in which a welder may qualify for plate groove welds?

A. 1G B. 3G C. 4G D. All of the above ANS: d Charlie Chong/ Fion Zhang

Q54. A welder was qualified with a P-1 test coupon using SMAW E7018 electrodes. May the welder weld P-4 material using E8028 electrodes with backing in production? (Assume the P-4 procedure using E8028 electrodes has been qualified.)

A. Yes B. No C. Not enough infomnation provided D. None of the above ANS: a

Charlie Chong/ Fion Zhang

Charlie Chong/ Fion Zhang

Charlie Chong/ Fion Zhang

QW-423.1 Base metal used for welder qualification may be substituted for the metal specified in the WPS in accordance with the following table. When a base metal shown in the left column is used for welder qualification, the welder is qualified to weld all combinations of base metals shown in the right column, including unassigned metals of similar chemical composition to these metals.

Charlie Chong/ Fion Zhang

Q55. What are the primary classifications of guided-bend tests pemnitted by the Code?

A. Side and Transverse B. Face and Root C. Transverse and Longitudinal D. Side and Face ANS: b Comment: Transverse include side bend/ root bend & face bend Longitudinal is all weld metal

Charlie Chong/ Fion Zhang

Q56. A welder qualified by welding in the 5G position is qualified for what position on plate?

A. F, H, OH B. F, V, OH C. V, OH, SP D. H,V, OH ANS: b Q57. Which of the following is a covered electrode?

A. E6010 B. E 7018 C. E 9028 D. All of the above ANS: d

Charlie Chong/ Fion Zhang

Q58. Applicable essential variables must be documented on which of the following?

A. The WPS B. The PQR C. The WPQ D. All of the above ANS: d Q59. In performance qualification of pipe welds to ASME Section IX, which positions require more than two guided bend specimens for qualification?

A. 5G and 6G B. 2G and 4F C. 4G and SG D. None of the above ANS: a

Charlie Chong/ Fion Zhang

Q60. Name two defects that would cause visual rejection of a welder's test pipe or plate?

A. Porosity, underfill B. Lack of penetration/ fusion C. Slag, overlap D. Any of the above ANS: d Q61. A variable that, when changed will cause a change in the mechanical properties of the weldment is called a: A. Essential variable B. Non-essential variable C. Supplementary essential variable D. All of the above ANS:a

Charlie Chong/ Fion Zhang

Q62. The test that determines the ultimate strength of groove-weld joints is a: A. Notch Tough ness Test B. Tension Test C. Fillet Weld Test D. Guided-Bend Test ANS: b Q63. The procedure qualification test is used to determine: A. The skill of the welder B. That the proposed production weldment is capable of having the required properties C. The corrosion -resistance of the proposed weldment D. None of the above ANS: b

Charlie Chong/ Fion Zhang

Q64. A change in a supplementary essential variable requires requalification, when notch- toughness is a consideration.

A. True B. False (circle one) ANS: A Q65. When using Macro-examination of fillet weld tests, the weld and the HAZ must not reveal cracks when magnified at: A. 5X B. 2X C. 10X D. No magnification is required - visual examination is required, only.

ANS: d

Charlie Chong/ Fion Zhang

Q66. A non-essential variable may be changed without re-qualification because: A. Nobody cares about non-essential variables B. The welder is allowed to change variables at his discretion C. Non-essential variables do not affect the mechanical or notch-toughness properties D. Non-essential variables cannot be changed without re-qualification ANS: c Q67. The data recorded on a PQR (non-editorial) may be changed provided: A. The AI approves B. The test data on a PQR is a record of what occurred and should never be changed. Only editorial information can be changed on a PQR C. The API 510 Inspector approves D. The date of the WPS is changed ANS: b

Charlie Chong/ Fion Zhang

Q68. A WPS must only address essential and, if applicable, supplementary essential variables.

A: True B. False ANS: b Q69. Tension tests may be used in lieu of bend tests to qualify welders or welding operators.

A: True B. False ANS: b 70. A groove weld bend test reveals a linear indication on the face of the bend surface that measures exactly 1/8" long. No other indications are seen. does this coupon pass or fail?

A. Pass B. Fail ANS: A

Charlie Chong/ Fion Zhang

Q71. Unless notch-toughness is a consideration, a qualification in any position qualifies a welding procedure for all positions.

A: True B. False ANS: a Q72. The purpose of a WPS and PQR is to determine if a welder has the skill necessary to make sound production welds.

A: True B. False ANS: b 73. Welders can be qualified by radiograph when using P6X materials?

A: True B. False ANS: b QW-304 Welders

Charlie Chong/ Fion Zhang

Q74. It is permissible to sub-contract welding of coupons as well as other work to prepare coupons.

A: True B. False ANS: a Q75. Variable QW 402.4 for SMAW procedure qualification is a ______ variable A. Essential B. Non-essential C. Supplemental essential D. None of the above ANS: b

Charlie Chong/ Fion Zhang

Q76. Variable QW 404.24 for SAW procedure qualification is an _____ variable A. Essential B. Non-essential C. Supplemental essential D. None of the above ANS: d Q77. Each manufacturer must certify the PQR (by signature) indicating that the information given is A: True B. False ANS: a

Charlie Chong/ Fion Zhang

Q78. Welder variable OW- 405.1 (for welders qualifying with the SMAW process) is a ___ variable.

A. Essential B. Non-essential C. Supplemental essential D. None of the above ANS: a Q79. The purpose of a. WPS and PQR is to determine if a proposed weldment to be used in construction is capable of providing the required properties for the intended application.

A: True B. False ANS: a Q80. A qualification in a 4G position qualifies a welder for all groove weld positions.

A: True B. False ANS: b Charlie Chong/ Fion Zhang

Q81. A WPS must address all applicable non-essential variables.

A: True B. False ANS: a Q82. Groove weld coupons shall be tested by macro-examination when qualifying a welding procedure.

A: True B. False ANS: b Q83. A welding procedure must be qualified with impact tests only when required by the applicable constrction code, such as ASME VIII Div. 1.

A: True B. False ANS: a

Charlie Chong/ Fion Zhang

Q84. A welder qualified to weld in the 2G position on pipe would have to be qualified in which of the addiiional positions to qualify for all position groove welding on pipe?

A. 1G B. 2G C. 5G D. 6G E All of the above ANS: C Q85. The maximum preheat temperature decrease allowed without requalification of a GMAW groove weld procedure is: A. 50째F B. 100oF C. 125oF D. 150oF E. None of the above ANS: b

Charlie Chong/ Fion Zhang

Q86. A welder is qualified to weld all thicknesses of material when: A. The test is any thickness above 3/8 inch B. The test thickness was 1/2 inch C. The test thickness was 3/4 inch or over D. The test pipe wall thickness was 5/8 inch and nominal pipe size was over ½ inches E. None of the above ANS: b?

87. What is the maximum defect permitted on the convex surface of a welder qualification bend test after bending , except for corner cracks and corrosion resistant weld overlay?

A. Âź inch B. 1/8 inch C. 1/16 inch D. 3/16 inch E. No defects are allowed ANS: b

Charlie Chong/ Fion Zhang

Charlie Chong/ Fion Zhang

Q88. What period of inactivity from a given welding process requires the welder to requalify in that process?

A. 3 months B. 6 months C 9 months D. 12 months E. As stated by the AI ANS: b Q89. Notch-toughness requirements are mandatory A. For heat treated metels 8. For quenched and tempered metals C. For hardened and tempered metals D. For annealed and tempered metels E. When specified as required by the referencing Code section ANS: e

Charlie Chong/ Fion Zhang

Q90. A welder qualified for SMAW using an E7018 electrode is also qualified to weld with: A. E7015 B. E6011 C. E6010 D. E7024 E. All of the above ANS: e Q91. Macro examination of an etched fillet weld section for performance qualification is acceptable if the examination shows: A. Complete fusion and freedom from cracks, excepting linear indications not exceeding 1/32 inch at the root.

B. Concavity or convexity no greater than 1/16 inch C. Not more than 1/8 inch difference in leg lengths D. All of the above E. Both B and C above ANS: d

Charlie Chong/ Fion Zhang

Q92. Each manufacturer or contractor is responsible for the welding or brazing done by his organization. Whenever these words are used in Section IX, they shall include: A. Designer or architect B. Designer or insteller C. Architect or insteller D. lnstaller or assembler E. Assembler or designer ANS: Q93. For P-11 materials, weld grooves for thicknesses_____ shall be prepared by thermalprocesses, when such processes are to be employed during fabrication.

A. Less than 5/8 inch B. 5/8 inch C. 1 inch D. 1-114 inches E. None of the above ANS: a Charlie Chong/ Fion Zhang

Q94. A welder using SMAW must be requalified if there is a change in which of the following conditions?

A. A#'s B. 6 NPS to 2 NPS C. uphill to downhill in the groove D. both B & C, above ANS: a Q95. A change in a non-ess.ential variable requires re-certification of the PQR. A: True B. False ANS: b

Charlie Chong/ Fion Zhang

Charlie Chong/ Fion Zhang

Charlie Chong/ Fion Zhang

QW-405.3 A change from upward to downward, or from downward to upward, in the progression specified for any pass of a vertical weld, except that the cover or wash pass may be up or down. The root pass may also be run either up or down when the root pass is removed to sound weld metal in the preparation for welding the second side.

Charlie Chong/ Fion Zhang

Q96. Reduced-section tensile test specimens conforming to QW-462.1 (b) may be used on all thicknesses of pipe having an outside diameter greater than: A. 2 inches B. 2 ½ inches C. 3 inches D. 3 ½ inches E. 4 inches ANS: c Q97. Groove weld tests may be used for qualification of welders. Which of the following shall be used for evaluation?

A. Only bend tests B. Only radiography C. Both radiography and bend tests D. Either bend tests or radiography E. None of the above ANS: d

Charlie Chong/ Fion Zhang

98. Under which of the following conditions can a welder be qualified during production work?

A. A 6" length of the first production groove weld may be qualified by radiography B. A bend test coupon may be cut from the first 12" length of weld C. A macro examination may be taken from the first 3" of weld length D. None of the above ANS: a

Charlie Chong/ Fion Zhang

Q&A 51. A

61. A

71. True

81. True

91. D

52. C

62. 8

72. False

82. False

92. D

53. D

63. 8

73. False

83. True

93. A

54. A

64. True

74. False

84. c

94. D

55. C

65. D

75. B

85. B

95. False

56. 8

66. c

76. A

86. c

96. C

57. D

67. 8

77 True

87. B

97. D.

58. D

68. False

78.A

88. B

98. A

59. A

69. False

79. True

89. E

60. 8

70. Pass

80. False

90. E

Charlie Chong/ Fion Zhang

Charlie Chong/ Fion Zhang

Happy Holi

Charlie Chong/ Fion Zhang

Happy Holi

Charlie Chong/ Fion Zhang

Happy Holi

Charlie Chong/ Fion Zhang

Happy Holi

Charlie Chong/ Fion Zhang

Happy Holi

Charlie Chong/ Fion Zhang

Happy Holi

Charlie Chong/ Fion Zhang

Charlie Chong/ Fion Zhang

Charlie Chong/ Fion Zhang

Good Luck!

Charlie Chong/ Fion Zhang

Good Luck!

Charlie Chong/ Fion Zhang

Charlie Chong/ Fion Zhang

Fion Zhang

数字签名者：Fion Zhang DN：cn=Fion Zhang, o, ou, email=fion_zhang@qq.co m, c=CN 日期：2016.03.24 23:01:02 +08'00'