Brochure italcabine inglese

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ITALCABINE PREFABRICATED ELECTRICAL SUBSTATIONS

Ltd

CERTIFICATIONS

Italcabine projects and produces in accordance with requirements and regulations issued by National and International Authorities.

The company has formally certified according to UNI EN ISO 9001:2008. In order to guarantee higher quality standards all the elements produced bear CE marking fulfilling the European legislation 89/106/CEE

THE COMPANY

Italcabine has been established in 1980 and is currently located in the district of Verona, Northern Italy where takes place the entire production. Thanks to its strategic position close to the main highways all the manufactures can be easily export and shipped abroad.

The market needs and evolution has encouraged Italcabine in offering along with the precast substation also the electric installation with electro-mechanical equipment, systems and components for the electricity distribution. The industrial processing is carried out in a modern and fully automated factory to ensure the product quality, punctuality and post sales assistance.

The manufactures carried out by Italcabine comply with the structural engineering and electrical requirements.

The precast elements are produced in accordance to European regulations and bear CE marking.

Italcabine guarantees a very qualified staff constantly trained

and

updated

concerning

prefabrication

processing, occupational health and safety and refresher legislative course in order to ensure a high standard product.

Thanks to its technical office Italcabine supports the client with specialized engineers that follow the needs and requirements of our customers.

CONCRETE PANELS SUBSTATION A technically perfect product made to customer specifications

DESCRIPTION The manufacture is formed by modular elements.

Although it requires the assembly on site, it has a considerable advantage of being made of any size and customized on request from patrons. The assembly is extremely easy and rapid.

TECHNICAL SPECIFICATIONS WALLS They are made in vibrated reinforced concrete and packaged with high strength cement suitably reinforced with 10 cm thick walls.

They are internally and externally treated with quartz plastic wall plaster that confers high resistance to atmospheric agents. The natural ventilation of the cubicle is helped by ventilation windows to prevent condensation. The ventilation grilles installed are selfextinguishing and manufactured in polyester resin reinforced with glass fiber which guarantees a degree of protection IP 33 according to IEC-EN 60529. They are equipped with anti-insect net with 10x10mm stainless steel mesh and mounting accessories.

The design of the prefabricated substations always provide the correct thermal balance inside the prefabricated structures.

FLOOR Entirely made in vibrated reinforced concrete and packaged with high strength cement suitably reinforced, is designed to bear the load of electromechanical equipment and transformer. Premade holes on the floor allow the passage of cables inside the foundation tank.

ROOF Is made in vibrated reinforced concrete and packaged with high strength cement suitably reinforced with 10 cm thick. Is waterproofed with tar sheath, welded and painted with silver bituminous paint. Different roof designs with our all-round ventilation system ensure a maximum of safety and enable adaptation of the station to suit the installation site.

FOUNDATION The base is prefabricated and has a bathtub shape which allows the passage of the MV and LV cables inside the substation through suitable premade holes. The tank, in addition to the isolation of the product from the ground, has holes at pre-established fracture to allow the input of cable ducts and the passage of cables of medium and low voltage for the internal distribution. It can be equipped with preassembled cable gland kit for MV and LV incoming and exiting cables from the enclosure box, suitable to guarantee the requirements of tightness even in the absence of cables passing through. The outer grounding system is constituted by a copper braid of suitable thickness, positioned inside the trench around the perimeter of 1 meter from the crankcase connected to the electro-welded network drowned in the crankcase, from the point of the ground inside the prefabricated substation and by 4 cross ground conductors driven into the ground adjacent to the corners of the base. The tank is able to totally recover during the shift phase and collects transformer oil, in fact for the possible leakage of transformer oil you can request a complete base with flange that ensures the seal both inside and outside.

STANDARD REQUIREMENTS LAW 1086 OF 5.11.1971 MINISTERIAL DECREE 14.01.2008 UNI EN 14844 UNI EN 206-1:2006 CEI EN 62271-202 CEI 7-6 CEI 70-1 CEI 11-1 CEI 11-8/3 CEI 11-35 CEI 0-16 CEI EN 60529 ENEL DG 2092

COMPACT SUBSTATION Customized solutions provide our customers an innovative technology

DESCRIPTION The compact substation is made in one piece of vibrated reinforced concrete. It easily fits narrow environments.

Compact stations can be easily integrated in the installation site surroundings. The delivery and installation are extremely easy and rapid.

TECHNICAL SPECIFICATIONS Entirely assembled in our plant. It comes fully equipped with electromechanical equipment facilitating all the remaining phases to be carried out in site.

The substations are modular and easily coupled enabling the realization of complex structures. Delivery times are relatively short.

STANDARD REQUIREMENTS LAW 1086 OF 5.11.1971 MINISTERIAL DECREE 14.01.2008 UNI EN 14844 UNI EN 206-1:2006 UNI EN 13369 CEI EN 62271-202 CEI 7-6 CEI 70-1 CEI 11-1 CEI 11-8/3 CEI 11-35 CEI 0-16 CEI EN 60529 ENEL DG 2092 Product manufactured and tested in accordance with ISO 9001:2008 standards

The foundation tank of the compact substation is detached from the manufacture. The tank, in addition to the isolation of the product from the ground, has holes at pre-established fracture to allow the input of cable ducts and the passage of cables of medium and low voltage for the internal distribution.

ENEL APPROVED SUBSTATION The approved substations are certified by Enel, the Power Distribution Authority which guarantees that our manufactures are made in accordance with current regulations.

QUALIFIED ENEL SUPPLIER N. 322854

DG2061 - ED.6

THE SUBSTATION IS SUPPLIED WITH:

One piece compact substation in vibrated reinforced concrete.

Manufacture’s internal dimension: 2.30 x 3.86 x 2.30h.

• 2 ventilation grilles in fiberglass according to Enel DS 919, 918, 927, 92 • 1 fiberglass or metal door with lock according to Enel DS 988 • 1 aeolian stainless steel extractor fan ø 250 mm • 3 fiber cement boards for MV cubicle (800x250x40) • 1 fiber cement board for MV cubicle (500x380x40) • 1 hatch with fiberglass lid for tank inspection (1000x600x40) • 1 hole with cap for temporary passage of low voltage cables • 1 auxiliary panel board DY3016/1 Enel approved (with isolation transformer) • 1 low-energy watertight ceiling lamp E30W • threaded inserts for fastening of MV/LV equipment • internal grounding system constituted by a copper braid and a stainless steel connector drowned in the crankcase • outer grounding system • foundation tank • 6 preassembled watertight cable glands • 2 flashing installed on the roof to prevent passage or penetration of water • 1 identification plate with handling instruction

TR <630 KVA Quadretto aux

Messa a Terra Interna

DY 3016/2 Quadretto aux DY 3016/2

Quadro BT

Quadri BT

Passante cavo temporaneo

Scomparti MT

Torrino Eolico

Trafo

Scomparti MT

Punto luce

DG2061 - ED.7

THE SUBSTATION IS SUPPLIED WITH:

One piece compact substation in vibrated reinforced concrete.

Manufacture’s internal dimension: 2.30 x 5.53 x 2.30h.

• 2 ventilation grilles in fiberglass according to Enel DS 919, 918,

927, 92

• 2 fiberglass or metal doors with lock according to Enel DS 988 • 2 aeolian stainless steel extractor fans ø 250 mm • 3 fiber cement boards for MV cubicle (800x250x40) • 1 fiber cement board for MV cubicle (500x380x40) • 1 hatch with fiberglass lid for tank inspection (1000x600x40) • 1 hole with cap for temporary passage of low voltage cables • 1 auxiliary panel board DY3016/1 Enel approved

(with isolation transformer)

• 3 low-energy watertight ceiling lamps E30W • stainless steel frame for fastening low-voltage switchboard • internal grounding system constituted by a copper braid and a

stainless steel connector drowned in the crankcase

• outer grounding system • foundation tank • 6 preassembled watertight cable glands • 2 flashing installed on the roof to prevent passage or penetration

of water

• 1 identification plate with handling instruction

TR <630 KVA Sistema passacavi per cavi antenna

Telaio Quadri BT

Messa a Terra Interna

Scomparti MT

RACK

Scomparti MT

SEPAM

SEPAM

SEPAM

Quadro BT Trafo

Torrino Eolico

Torrino Eolico Passante cavo temporaneo

Punto luce

Punto luce

Quadretto aux DY 3016/2

553

Punto luce

ENEL APPROVED SUBSTATION DG2092 - ED.2

THE SUBSTATION IS SUPPLIED WITH:

One piece compact substation in vibrated reinforced concrete.

Manufacture’s internal dimension: 2.30 x 6.54 x 2.30h.

• 2 ventilation grilles in fiberglass according to Enel DS 919, 918,

927, 92

• 3 fiberglass or metal doors with lock according to Enel DS 988 • 2 aeolian stainless steel extractor fans ø 250 mm • 3 fiber cement boards for MV cubicle (800x250x40) • 1 fiber cement board for MV cubicle (500x380x40) • 1 hatch with fiberglass lid for tank inspection (1000x600x40) • 1 hole with cap for temporary passage of low voltage cables • 2 auxiliary panel boards DY3016/1 Enel approved

(with isolation transformer)

• 3 low-energy watertight ceiling lamps E30W • stainless steel frame for fastening low-voltage switchboard • internal grounding system constituted by a copper braid and a

stainless steel connector drowned in the crankcase

• outer grounding system • foundation tank • 6 preassembled watertight cable glands • 2 flashing installed on the roof to prevent passage or penetration

of water

• 1 identification plate with handling instruction

TR <630 KVA Contatore ENEL

Telaio Quadri BT

Messa a Terra Interna

RACK Scomparti MT

Quadro BT

Torrino Eolico

Torrino Eolico Passante cavo temporaneo

Punto luce

Punto luce

Punto luce

Quadretto aux

Punto luce

DY 3016/2

90

553

10

Scomparti MT Contatore ENEL SEPAM

SEPAM

SEPAM

Trafo

COMPACT STATIONS

DESCRIPTION Complete turnkey solution in concrete construction. Vibrated reinforced concrete manufactures designed for low voltage connection and for storage the power metering units. It ensures durability, flexibility, and cost-effectiveness. The manufacture is built according to UNI EN ISO 9001:2008.

The compact station is made in accordance with current regulatory guidelines and satisfy every kind of customer requirements. The compact station is equipped with fiberglass or metal door.

TECHNICAL SPECIFICATIONS Concrete Welded mesh Steel bars Bolts

Rck 400 B450 c B450 c 8.8

COMPACT STATION MINI

COMPACT STATION MAXI

Vibrated reinforced concrete station. It comes equipped with fiberglass or metal door. Delivery times are short.

Vibrated reinforced concrete station. It comes equipped with fiberglass or metal door. The delivery and installation are extremely easy and rapid.

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ACCESSORIES

PVC FLASHING

PVC PRE-ESTABLISHED FRACTURE FLANGE Ø 200 MM

GRP VENTILATION GRILLE 120X50

WALL LAMP

ANTENNA CABLE GLAND

TEMPORARY CABLE GLAND 80 MM

WATERTIGHT LV-MV CABLE GLAND

REMOVABLE FIBERGLASS BOARD

STANDARD LOCK

STAINLESS STEEL EXTRACTOR FAN

AUXILIARY PANEL BOARD DY3016/1

FIBERGLASS RAMP

STAINLESS STEEL EARTHING CONNECTOR

HIGHER TWO-LEAF FIBERGLASS DOOR

STAINLESS STEEL FRAME FOR FASTENING LV SWITCHBOARD

TWO-LEAF FIBERGLASS DOOR

METAL DOOR WITH VENTILATIONS

ONE-LEAF FIBERGLASS DOOR

HIGHER THREE-LEAF FIBERGLASS DOOR

THREE-LEAF FIBERGLASS DOOR

EXTERNAL FINISHING

STONE

BRICK

RED GRAVEL

RAL 1011 yellow ocher

RAL 7047 pale grey cement

RAL 1020 pale olive

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ITALCABINE Ltd via D. Calabria, 258 ISOLA RIZZA | VERONA T. +39 045 7135268 F. +39 045 7135552

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www.italcabine.it info@italcabine.it

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