Breather Adapters - Clean Lube Solutions by Clean Lube Solutions

Fluid Management Equipment ~ Consulting ~ Training

07 3800 9444

Clean Lube Solutions Pty Ltd 07 3800 9444 info@cleanlubesolutions.com.au www.cleanlubesolutions.com.au

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia

Ph: 1300 069 601 ABN: 67 116 189 701

Processes which provide you with a systematic plan to identify issues and ensure lubrication best practices are implemented and adhered to. Hands on courses designed to educate and upskill staff knowledge in oil condition monitoring and lubrication contamination awareness. Five courses currently available. Specifically manufactured and designed from hands on experience to meet and exceed the requirements of fluid management best practices. Products include filtration, dispensing, ports, breathers, oil sampling valves, Esco sight glasses, filter trolleys, electrostatic oil cleaners, patch test analysis kits, online particle counters and containerised lube rooms. Includes direct assistance and solutions for cleanliness control, filtration, flushing, water removal & elimination, oil analysis testing and targets, site program review, onsite lab setup and handling, storage and distribution of lubricants. Long and short term hire including filter trolleys, in-line heater units, electrostatic oil cleaners, hand held filter units, low & high viscosity filter trolleys, portable bunds & oil patch test kits.

Clean Lube Solutions Pty Ltd 07 3800 9444 info@cleanlubesolutions.com.au www.cleanlubesolutions.com.au

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia

Ph: 1300 069 601 ABN: 67 116 189 701

Breathers and Breather Adapters Breather Adaptors Breathers

Oil Sampling Equipment CLS Sample Points & Adapters Sample Pump

Grease Best Practice Equipment Electronic In-Line Grease Meter

Oil Dispensing and Filtration Filter Trolleys Portable Hand Held Filter Unit Kleentek Electrostatic Oil Cleaners IBC Dispensing Panels IBC Dispensing Skid IBC Dispensing Cabinet Drum Dispensing Stands CLS Adjustable Drum Spear Containerised Lube Rooms

Best Practice Lube Rooms Fluidall Profill Containers

Sight Glasses Des-Case Oil Level Indicators Condition Monitoring Pod

On Site Diagnostic Equipment Oil Patch Test Analysis Kit Patch Test Station Patch Kit Work Station Field Patch Test Kit IOS - iCount Oil Sampler IFS - iCount Fuel Sampler IPD - icount Online Particle Detector iCount Laser CM IBS - iCount Bottle Sampler

Fluid Storage Solutions Fluidall Fluid Storage Solutions Fluidall Double Wall Fluid Storage Solutions

Lubrication Management Training Hands On Lubrication Basics Oil Condition Monitoring Basics Contamination Control Fundamentals Patch Test Training Advanced Lubrication Principles for Turbine Engineers

Breathers & Breather Adapters

CLS breather adapters and filler adapters compliment the CLS range of oil sample tubes and fittings and are constructed entirely of 316 stainless steel with seamless joins and no threaded connections to trap contaminants. The stainless steel construction enables them to be used in any environment or process and with any fluid. DESCRIPTION System breathers, taking oil samples and topping up via filler ports are primary sources of external contaminant ingression. The unique internal porting design of these adapters allows for a relatively short unit (125mm—135mm) thereby not fouling on system components and hoses. All of the adapter functions (breather, sampling or dispensing) have their own dedicated flow path, not allowing dispensed oil to travel into the breather. The porting size of the adapters provides a low pressure drop when re-circulating viscous lube oils (220-680cSt) using a filtration unit. The cost associated with the removal of oil contamination far exceeds the cost of excluding it from systems. ADAPTER TYPES

LL-BAD-001

LL-BADS-001

LL-BAS-001

CLS Breather Adapter—Dispenser

CLS Breather Adapter—Dispenser & Sampler

CLS Breather Adapter—Sampler

Unique internal porting allows dedicated Unique internal porting allows dedicated flow flow paths to support ¾” dispensing, 1” paths to support ¾” dispensing and 1” breather and a ¼” port (to install a sample breather from a single ¾” port in a reservoir. valve of the required length) all from a single 1” port in a reservoir.

LL-FAS-001

LL-BAF-001

CLS Filler Adapter - Sampler

CLS Breather Adapter Flange

Replaces a 3/4” filler plug with a 1” filler port & cap that is elevated from any debris, in combination with and a ¼” port to install a tubed sample valve of the required length.

Allows a breather to be installed into an elevated adapter away from any debris, in combination with a ¼” port to install a tubed sample valve of the required length.

Flange adapter with 1” port used for mounting of breather adapters on reservoirs. Standard 6 bolt pattern.

For more information on any of our products, services or training courses please visit us online at: Clean Lube Solutions Pty Ltd 07 3800 9444 info@cleanlubesolutions.com.au www.cleanlubesolutions.com.au

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia ABN: 67 116 189 701

FEATURES A system that is configured for total contamination exclusion will possess the following attributes: 1. Have a good 3 micron air breather installed, with a focus on eliminating the ingress of both solid atmospheric dust and moisture from humidity, weather or wash-downs. A variety of quality products are available according to the system conditions and the installation should be elevated to a minimum of 100mm above the equipment surface. 2. Have a dedicated sample valve and permanent drop tube installed to prevent the opening of the system and assuring consistent sampling from the same location. 3. Have quick connect couplings installed both top and bottom to ensure the system is sealed when topping up with new oil and also when connecting a recirculation filtration unit.

3 micron desiccant breather

Permanent sample valve & drop tube

Top-up & recirculation quick connect

Bottom filtration recirculation quick connect

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia ABN: 67 116 189 701

Clean Lube Solutions supply a range of top brand breathers to best suit your application. These include bulk tank breathers, desiccant and TRAP breathers, reservoir breathers, gearbox breathers and water repellent breathers. DESCRIPTION Breathers are a key component to all contamination control programs and in some cases are the major component. It has been determined that the cost of excluding 1 gram of dirt is only about 10% of what it will cost you once it gets into your oil. Our experienced professional team are also able to offer advice on the most suitable selection for the particular machinery type and usage within the food & beverage, mining, power generation, oil & gas, manufacturing and heavy industrial industries.

BREATHER TYPES:

Bulk lubricant and diesel storage tanks are often located in inhospitable areas with heat, dust, humidity and rain all acting to contaminate the stored product. Storage tanks should take into consideration the effective removal of airborne contaminants and moisture to maximise both fluid and component life. A 3 micron air breather filter is used to eliminate dust ingression and the removal of humidity to eliminate tank condensation is achieved via desiccant or an active reservoir vent. Specific breathers have been designed for bulk tanks that will remove these contaminants and allow high air flow rates into and out of tanks. They can be either disposable or re-buildable. Clean Lube Solutions recommend and offer either Des-Case desiccant or Donaldson TRAP bulk tank breathers.

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia ABN: 67 116 189 701

Des-Case desiccant breathers protect against the tiniest particulates that destroy machinery. The desiccant beads absorb harmful moisture to ensure equipment is kept dry and running to it's optimum level. Des-Case desiccant breathers are designed to create optimal and even airflow in a large variety of industries and applications. APPLICATIONS: Totes Transformers Storage Tanks Hydraulics Clean Lube Solutions are able to supply the full range of Des-Case desiccant breathers.

Replace your dessicant when it turns from blue to pink!

Gearboxes are used in various applications in all industry types and are often operated in harsh areas. They can experience extremes of dust from the process or environment and moisture from wash downs or the atmosphere. In many cases a gearbox breather is the only contamination control device used, particularly with non-circulating gearboxes. Suitably applied and regularly changed, a gearbox breather is a low cost insurance against environmental contamination. Clean Lube Solutions offer the complete range of Des-Case desiccant or bladder style breathers as well as Donaldson TRAP breathers.

All oil reservoir systems require a breather, whether hydraulic or lubrication. The use of a 3 micron air breather will extend the life of the system filter and assist to reduce contamination induced wear. A correctly sized and applied reservoir breather will remove the unwanted environmental contaminants including dirt, humidity or free moisture. Clean Lube Solutions offer a range of Des-Case desiccant & non-desiccant breathers, Donaldson TRAP breathers and Pall breathers.

Free or atomised atmospheric water due to rain, equipment wash downs or water sprays require the use of hydrophobic breathers. Desiccant breathers used in this application are NOT suitable and along with most standard breather elements, will be clogged and ineffective if wetted out. This can result in a pressurised or depressurised oil reservoir or gearbox, contamination entry Hydrophobic Filter Element via seals or possibly seal failure. Particulate filter element repels A breather that is designed to be hydrophobic is the appropriate choice water and protects against dirt for free water. Clean Lube Solutions provides a range of Des-Case and Pall Hydrophobic breathers.

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia

ABN: 67 116 189 701

Oil Sampling Equipment

CLS Sample Points & Adapters Designed to exceed best practice standards of lubrication management, Clean Lube Solutions has constructed the CLS brand of top quality dedicated oil sampling hardware which allows quick, accurate and safe sampling guaranteed free from external contamination. Manufactured in Australia the CLS brand of sample points are constructed entirely of stainless steel with seamless joins and no internal threaded connections to trap impurities.

CLS Sample Points & Adapters DESCRIPTION The technique of taking consistent machinery oil samples should ensure an accurate and reliable diagnosis in any contamination analysis program. Improper practices that include oil samples being drawn by methods that inadvertently allow exposure to contamination, air and moisture are a waste of time, effort and capital and are innately ineffective. Accurately determine contamination and wear levels with Clean Lube Solutions’ dedicated range of CLS oil sample points and adapters. Available in various lengths and dimensions, these sample fittings allow for quick, accurate, cost effective and safe sampling results. A permanent sampling tube and dedicated sample port is installed that maintains a sealed oil system whilst taking samples and in most cases can be performed while the machine is running. APPLICATIONS

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Gearboxes with splash oil feed Hydraulic & lube system reservoirs Pressured pipe work (mid point) Oil return pipe work (tell tails) Underground mining equipment

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Compressors Engines Differentials and final drives Plummer block bearing housings Remote or difficult access oil systems

CAMLOCK LINE SAMPLER Quality control sampling of delivered fuel or oil is a key component of any good fluid management program. Obtaining a representative fluid sample from an unloading tanker, however is often difficult due to lack of an appropriate line sample valve on the tanker or in the site filling lines. Clean Lube Solutions has designed a Camlock Line Sampler that is available in either 2”, 3” or 4” which is installed directly at the tanker camlock and joins to the unloading hose. A pitot type sampling probe & valve is included allowing for a truly representative sample to be taken of the unloading fluid. Easily assembled & installed, this transportable Line Sampler is contained in a sturdy case and well sealed from contaminants.

OIL SAMPLE CARRY KIT Clean Lube Solutions convenient Oil Sample Carry Kit is compact and light weight and comes complete with all equipment necessary to collect oil samples for analysis of your site machinery. Easily able to be toted from station to station this high visibility case includes:

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Sample Pump in Aluminium Protective Canister Oil Sample Tubing Shifting Spanner 125ml Sample Bottles Sample Bottle Mailing Canisters Stauff 1 Metre T20 Test Point Tube Cutter

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia ABN: 67 116 189 701

Durability, simplicity, versatility & ease of operation give Clean Lube Solutions’ Fluid Sample Pumps a distinct advantage over competitive models in environmental, chemical, oil, water & hazardous material sampling.

DESCRIPTION

These small, hand-operated vacuum pumps have brought a new level of performance to fluid sampling. Their durability, simplicity, versatility and ease of operation give them a distinct advantage over competitive models. Originally developed for oil sampling, they have proven to be useful in a variety of applications and now come complete in a purpose-built powder coated, aluminium container with end caps to enable storage free from contaminants. APPLICATIONS

Used to withdraw samples for analysis these high quality sample pumps may be used for oil analysis testing as well as environmental, chemical, water, and hazardous material sampling. A huge variety of industries around the world have found these sample pumps to be an invaluable tool. FEATURES

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The LL-FSPC-038-001 features a distinctive yellow head made of lightweight, injection-moulded nylon equipped with all aluminium parts to make a great looking durable pump.

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The Clean Lube Solutions’ Fluid Sample Pump draws a vacuum of 27 inches of Hg (Mercury). The patented tube coupling device accepts any size sampling tube (with an outside diameter of 3/16" through 5/16") without changing fittings.

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The sampling tube is inserted through the coupling device until the lower end extends below the top of the sample bottle.

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When the knurled knob is turned to tighten the seal, the vacuum will draw fluid directly into the bottle without coming in contact with the pump.

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38mm Thread

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Aluminium construction

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Powder coated aluminium storage cylinder with dust caps either end to protect from contaminants

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia ABN: 67 116 189 701

Grease Best Practice

The 411100 In-Line Grease Meter is a high pressure oval gear meter which accurately regulates grease delivery and is ideal for applications where over or under lubrication can result in costly bearing failures and downtime.

DESCRIPTION

The 411100 In Line Grease Meter is a high pressure oval gear meter with electronic digital LCD display. This grease meter accurately measures grease dispensing by volume instead of shots from a grease gun therefore avoiding the inaccuracies of grease guns that can be the cause of either under-greasing or over-greasing of bearings. Able to be used in conjunction with either manual, air or battery operated greasing equipment.

FEATURES

۵ ۵ ۵ ۵ ۵ ۵ ۵ ۵ ۵ ۵ ۵ ۵

Exact control of dispensed grease in grams Resettable LCD display, 4 digits up to 9999g Display for total delivery in kg up to 999999kg for long term control of grease consumption Maximum pressure: 500 bar (7,140psi). Maximum flow range: up to 1 kg/min (2.2lb/min). Measuring accuracy +/- 3% Easy on-site recalibration Connecting thread 1/8" BSP=G1/8" (f/f) Runs with two standard AAA (1.5v) batteries Battery life of up to 10,000 hours Meters are factory calibrated and can easily be recalibrated in the field for increased accuracy. Inlet and outlet connections: 1/8” BSP (F). Includes one 1/8” BSP (MM) connector.

Information on optional Full Swivel Extension Pipe and High Pressure Rubber Hose available upon request.

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia ABN: 67 116 189 701

Oil Dispensing & Filtering Equipment

Filter Trolleys Clean Lube Solutions’ range of sturdy, portable filter trolleys remove contaminants from both low viscosity and high viscosity gear oils. DESCRIPTION Clean Lube Solutions range of mobile filtration units are available in sizes to suit both high and low viscosity oils with fl ow rates from 5 litres per minute and upwards and can be manufactured to your specifications should you require a specialised model. Clean Lube Solutions’ filter trolleys are constructed with a range of inclusions and options including a drip tray, fork tine s, quality filtration, element micron to suit, sample valve, camlock fittings, ball valves, pump pressure gauge, inlet pressure gauge, filter differential blockage gauge, filter blocked lights, emergency stop/start button, up to 10 metres of electrical cable, either single, 3 phase or air driven and variable speed drive depending on the unit most suited to your specific needs. APPLICATIONS Clean Lube Solutions range of portable filter trolley’s are designed for transfer of fluids from drums to equipment or lubric ation systems as well as recirculation and filtration of oil machinery. Mobile filter units are required due to machine oil cleanli ness levels not sufficient due to existing filters or there are no system filters installed.

FEATURES & BENEFITS

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Fully mobile Low viscosity electric or high viscosity electric Fitted with quality filtration Simple setup for single pass filtration or kidney looping Configurations available to suit various applications and oil types Fitted with blockage indicators for filters Able to be used on multiple systems Improves cleanliness levels on a range of equipment Capable of improving oil cleanliness by 2-3 x ISO codes in a single pass Various options available according to oil requirements

OPTIONS Choice of 5, 7 or 12 micron elements Suction & delivery hoses Quick connect fittings Drum spear / breather assembly with dessicant breather Variable speed drive Gauges—filter differential, pressure, vacuum Pneumatic—vane motor Electric L/V 50—120 lts/min

Electric L/V 25 lts/min

Electric H/V 25 lts/min

Electric 3 Phase 300 lts/min

Hand Held Unit 5 lts/min

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia ABN: 67 116 189 701

Clean Lube Solutions’ portable hand held filter unit has been specifically designed to filter small volumes of high viscosity fluids.

DESCRIPTION Clean Lube Solutions light weight hand held filter unit is fabricated to carry and position near difficult to access locations and is able to filter small volumes of high viscosity fluids using quality Pall SRT filtration. APPLICATIONS Designed and manufactured in Australia to the highest standards the Clean Lube Solutions’ hand held filter unit is designed to efficiently kidney loop small oil systems up to 80 litres in volume. Mobile filter units are required where machine oil cleanliness levels are not sufficient due to existing filters or where no system filters are installed. Suitable for Drum Transfers, Drum Cleaning, System Top-ups and System Kidney Loop Filtration.

FEATURES & INCLUSIONS

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Quality Pall 5m, 7m or 12m filtration & SRT elements (micron rating to suit) 4-5 litres per minute 240v 10 amp or air motor 5 bar pump relief Viscosity range up to 2000cSt @ operating viscosity 17kg dry weight Flow rate - 4-5 litres/min Electric start/emergency stop buttons Manual filter blockage indicator 2 metres of electrical lead/plug Camlock connections with caps & chains Inlet/outlet valves Dimensions - 400mmH x 250mmW Delivery & suction hoses with female camlocks & plugs

For more information on any of our products, services or training courses please visit us online at: Clean Lube Solutions Pty Ltd 07 3800 9444 info@cleanlubesolutions.com.au

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia

ABN: 67 116 189 701

Kleentek Electrostatic Oil Cleaners remove contaminants, like oil oxidation products, to sub-micron levels and also remove deposits from system internals such as the oil reservoir and pipe work. Used in a multitude of applications that use hydraulic or lubrication oil they increase machine life expectancy and efficiency. KLEENTEK ELC’S Unlike traditional oil filtration Kleentek’s patented electrostatic technology removes all insoluble contaminants including degradation by-products that are responsible for varnish. Kleentek electrostatic oil cleaners actually clean the internals of the system. The technology allows the lubricants to act as a system cleaner, stripping varnish away one molecular layer at a time. Oxidation in oil reservoirs is curable with Kleentek. Kleentek systems have the unique ability to draw contaminants of all sizes out of the oil, using a kidney -loop system, trapping them on the surface of a collector. This removal of all insoluble contaminants, including tars and varnishes, allows you to achieve ultimate machine performance. Traditional mechanical filters remove only large particles, while Kleentek electrostatic systems are particle size independen t, allowing submicron particles as well as large contaminants to be removed from any non -conductive liquid. This means that only insoluble oil contaminants are extracted. Soluble additives present in the oil are not affected. Because the Kleentek system is so effective at maintaining oil cleanliness, it significantly reduces the need for repeated oi l changes. FEATURES Ultra Low Maintenance High Capacity - All Pleated Collectors Up to 10,000hrs Continual Operation BENEFITS & RETURN-ON-INVESTMENT

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Varnish on valve

Extended Oil Life Varnish-Free Lube and Hydraulic Oil Circuits Extended Seal and O-Ring Life Elimination of Costly System Flushes

Energy Savings – Lowering Coefficient of Friction in Mechanical Equipment Avoidance of Unplanned Outages Improved Heat Exchanger Performance Varnish on bearing

Reduced Machine Downtime Reduced Maintenance Cost

SELECTION GUIDE (For NAS Class 9 or Equivalent) Conventional Hydraulics (m ax. quantity) ISO VG TYPE

ELC-R100SP ELC-R50SP ELC-R25SP ELC-R10SP

Specifications

100

Electric Pow er

48000 L 24000 L 12000 L 5000 L

32000 L 16000 L 8000 L 3400 L

27000 L 13500 L 6700 L 2800 L

22000 L 11000 L 5500 L 2200 L

12000L 6000 L 3000 L 1200 L

600 W 500 W 150 W 150 W

Dim ensions (L x W x H m m )

Weight (kg)

Pum p Flow (lit/m in)

1030x515x1050 670x515x1015 530x385x915 530x385x775

161 108 53 47

12.0 @ 50 Hz 09.0 @ 50 Hz 03.7 @ 50 Hz 02.2 @ 50 Hz

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia ABN: 67 116 189 701

Industrial equipment and machinery using hydraulic oils, turbine oils, lubrication oils and vacuum pump oil reap huge benefits from the use of Kleentek ELC units including longer asset life, less downtime and substantial cost savings . Some of the most common industries that benefit from Kleentek hydraulic/lube oil filtration products include:

AUTOMOTIVE

POWER GENERATION

STEEL

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 Blast Furnace Top Unit  Roller Balancing  Continuous Casting Sharing Machine

Crankshaft Forging Hot Forging Cold Forging Injection Molding Painting Robot

Hydro Power Station Geothermal Energy Thermal Power Station Nuclear Power Station Wind Energy

INDUSTRIAL MACHINERY

RUBBER

 Hydraulic Machinery Test Stand  Molding Machine Test Stand  Hydraulic Press Machine Test Stand

 Extruder  Moulding Machine  Vacuum Moulding machine

PAPER

 Paper Mill Machine

SHIP BUILDING

 Docking Gate  Hydraulic Crane  Controllable Pitch

PLASTICS

 Plastic Molding Machine  Extruder

Propellor

6 Models are available to meet the needs of virtually any hydraulic or lubricating oil application. ELC-R100SP Specifications

ELC-R50SP Specifications

Dimensions: 1030mm x515mm x1050mm Weight: 161 kg. Power: 240VAC/10 Amps or 415VAC Collector Element: Qty 2 x CC-R50SP Recommended System Volume: 6,000 ‒ 50,000 litres

Dimensions: 670mm x 515mm x 1015mm Weight: 108 kg. Power: 240VAC/10 Amps or 415VAC Collector Element: Qty 1 x CC-R50SP Recommended System Volume: 4,000 ‒ 16,000 litres

ELC-R25SP Specifications

ELC-R10SP Specifications

Dimensions: 530mm x 385mm x 915mm Weight: 53 kg. Power: 240VAC/10 Amps or 415VAC Collector Element: Qty 1 x CC-R25SP Recommended System Volume: 3,000 ‒ 12,000 litres

Dimensions: 530mm x 385mm x 775mm Weight: 47 kg. Power: 240VAC/10 Amps or 415VAC Collector Element: Qty 1 x CC-R10SP Recommended System Volume: 1,200 ‒ 5,000 litres

ELC-R6PSP Specifications Dimensions: 398mmL x 351mmW x536mmH Weight: 33 kg. Power: 240VAC/10 Amps or 415VAC Collector Element: Qty 2 x CC-3SP Recommended System Volume: up to 800 litres

ELC-R3PSP Specifications Dimensions: 359mmLx 311mmW x 536mmH Weight: 25 kg. Power: 240VAC/10 Amps or 415VAC Collector Element: Qty 1 x CC-R3SP Recommended System Volume: up to 400 litres

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia ABN: 67 116 189 701

IBC's are fast becoming the primary method of transporting and dispensing lubricants throughout industry. All new oils, including those in IBC's, require filtering into systems or dispensing containers to ensure reliable and trouble free operation. Clean Lube Solutions has designed a range of IBC Dispensing Panels with quality filtration to ensure clean filtered lubricants are dispensed at the recommended cleanliness. DESCRIPTION Clean Lube Solutions has developed and manufactured a purpose built range of portable IBC dispensing panels which can be moved around the workshop from equipment to equipment to ensure fast, clean and accurate oil dispensing where needed resulting in greater productivity and measurable cost savings. Changing to a new IBC is quick and easy with the convenient quick connect camlock suction system and valve. APPLICATIONS These IBC dispensing panels ensure mines, power plants and heavy manufacturing industries worldwide are supported by safe, reliable and high quality equipment to handle their bulk fluid management requirements. The Clean Lube Solutions range of mobile dispensing and recirculation panels are designed for lube dispensing facilities or workshops and are suitable for oil viscosity up to 460 cSt. The inclusive drop tube adapter allows for recirculation and provides the ability to fit a quality (dessicant) breather. Suits many IBCâ&#x20AC;&#x2122;s and can be rapidly dismounted for immediate IBC system change.

IBC Dispensing Panel - TAP DISPENSING / PNEUMATIC P/N: LL-IBCDP-T-P Description This Intermediate Bulk Container pneumatic, tap dispensing panel has been designed by Clean Lube Solutions to enable the safe and effortless transfer of filtered new oils from IBCâ&#x20AC;&#x2122;s to dispensing containers The fully integrated powder coated aluminium panel is suitable for oils up to and including 460cSt, includes a drip tray and can kidney loop the IBC via the filter. The sturdy, easily relocatable panel comes as a complete system with dispensing tap, pneumatic piston pump, lockable air regulator, surge suppressor, drip tray (bund), IBC drop tube and desiccant breather, and is fitted with quality filtration (micron rating to suit). Specification:

Options:

Dimensions: 1000mm high x 1000mm wide Weight: Approx. 32 kg. Flow Rate: 12-18 litres/min depending on oil viscosity

Couplings: ISO B Quick connect Elements: Choice of 5, 7, & 12 micron elements

Features and Benefits: Onboard quality filtration Recirculation & dispensing of filtered oils Surge suppressor Bunded tap dispensing

IBC breather drop tube adapter Easy dispensing of bulk fluids Air operated Fast dismount and remount to IBC tanks

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia ABN: 67 116 189 701

IBC Dispensing Panel - BOWSER / PNEUMATIC P/N: LL-IBCDP-B-P Description Intermediate Bulk Container Dispensing panel suitable for the transfer of new oils from IBC’s to systems or dispensing containers. Suitable for oils up to and including 460cSt. This sturdy, heavy duty powder coated, easily relocatable panel comes as a complete package including:

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Pneumatic piston pump Air regulator Surge suppressor Drop tube & desiccant breather Dispensing gun Drip tray 3 metres of dispensing hose Quality filtration with micron rating to suit

IBC Dispensing Panel - HOSE REEL / PNEUMATIC P/N: LL-IBCDP-H-P Description Intermediate Bulk Container Dispensing panel suitable for the transfer of new oils from IBC’s to systems or dispensing containers. Suitable for oils up to and including 460cSt. This sturdy powder coated panel is easily relocatable for multi use and comes as a complete setup including:

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Pneumatic piston pump Air regulator Surge suppressor Drop tube Desiccant breather Hose reel Drip tray Quality filtration with micron rating to suit

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia ABN: 67 116 189 701

Achieve best practice in lubrication management with Clean Lube Solutions’ high quality, heavy duty IBC oil dispensing skids. A fully sealed, colour coded, forkliftable system that ensures safe, clean and fast onsite dispensing wherever it is needed on your site. APPLICATIONS The Clean Lube Solutions IBC dispensing skid comprises a fully integrated fluid dispensing panel which monitors oil pressure and includes filter, tap, quick connects and drip trays and incorporates a sample valve as part of a quality control process. Suitable for all applications up to 680cSt oil, this complete colour coded bulk oil dispensing system is able to be affixed into a bunded lube facility or container and connected to air or power. These IBC dispensing skids are designed and manufactured in Australia by Clean Lube Solutions and provide a complete safe, stable and environmentally responsible fluid management solution. FEATURES

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Decanting of filtered oil from 1000 litre IBC’s into ProFill or similar Fluid Transfer Containers Able to be installed into a lube room or containerised facility Tap dispensing or quick connect dispensing for total dust exclusion Solid, stable oil management unit that can be operated and maintained by 1 person Ability to kidney loop filter the IBC contents Quality filtration Dispensing & equipment drip trays Fully integrated, heavy duty, powder coated steel skid and panel

PNEUMATIC IBC DISPENSING SKID

ELECTRIC IBC DISPENSING SKID

TECHNICAL SPECIFICATIONS

15 Litres/minute Pneumatic Operation - 5:1 or 3:1 Pump with Pulsation Dampening Viscosity Range – Up to 680cSt @ 20°C Pall 5µm filtration (standard) IBC spike with integrated camlock & breather

10 Litres/minute Electric Operation - 240 volt, 10 amp Viscosity Range – Up to 460cSt @ 20°C Pall 5µm filtration (standard) IBC spike with integrated camlock & breather

Operators panel includes:

1. 2. 3. 4.

Oil pressure gauge for safety Filter blockage indicator Oil sampling valve Lockable air regulator

1. 2. 3. 4.

Oil pressure gauge for safety Filter blockage indicator Oil sampling valve On / Off switch

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia ABN: 67 116 189 701

Clean Lube Solutions brand IBC dispensing cabinets are designed and manufactured in-house to meet the demand for safe, clean and convenient IBC storage and dispensing requirements. These all-weather cabinets enable the protected storage of 1000 litre IBC’s and in-field dispensing of filtered oils. DESCRIPTION

The IBC Dispensing Cabinet is a fully integrated storage and dispensing solution for 1000 litre IBC’s. The cabinet contains a pneumatic pump & filter to dispense filtered oils from one IBC into an operating oil system / reservoir. Space is available to store a second 1000 litre IBC for future use. The robust enclosure is suitable for all weather use and is bunded to contain 2000 litres of oil according to AS1940:2004. An accessible operators panel is included to fully monitor system pressure, filter blockage and to adjust oil flow rate. APPLICATIONS

Not all oil system replenishing requirements allow for the usual dispensing of oils via standard methods. Due to continual leakage or simply due to the convenience of bulk oil readily at hand, drums or IBC’s are sometimes located close to oil systems for continual topping. This means either drums or IBC’s are open to the weather, are not usually bunded and can be pumping contaminated oil into system reservoirs. Clean Lube Solutions have designed the forkliftable IBC Dispensing Cabinet for in-field use to be located and connected to the required oil system for continual supply of filtered oil. FEATURES & BENEFITS

The Clean Lube Solutions (CLS) powder coated containment bund and cabinet is supplied complete with: • Lifting Lugs & Fork Tynes • Quick & Simple Connection of IBC’s • Pulse Dampener • 5:1 Pneumatic Pump • Accessible Desiccant Breather • Differential Filter Pressure Gauge • Fluid Pressure Gauge • Oil Test Point • Shut Off Valve • Colour Coded Oil Designation Signage • Air Pressure Regulator & Locking Collar • Quality Filter with 5, 7 or 12 Micron Element • Flexible Suction Hose that Pivots for IBC Access • Valve, Hose and Connections to Recirculate Drum • External Air & Oil Connectors/Valves to the Rear

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia ABN: 67 116 189 701

Achieve best practice in lubrication management with Clean Lube Solutions’ custom made, high quality, drum oil dispensing stands. A fully sealed, colour coded system that ensures safe, clean, onsite dispensing. APPLICATIONS The Clean Lube Solutions fully integrated drum dispensing unit provides a complete, colour coded system to filter oil into sealed containers. The user friendly operators’ panel monitors oil pressure, filter pressure differential and incorporates a sample valve as part of a quality control process. Suitable for all applications up to 680cSt oil. Affixed to the ground or wall and connected to air or power these units are a stable and safe oil management solution. FEATURES

     

Decanting of filtered oil from 205 litre drums into ProFill Fluid Transfer Containers or similar Able to be installed into any lube room or containerised facility Tap dispensing included or quick connect dispensing for total dust exclusion Solid, stable oil management unit Ability to kidney loop filter the drum Quality filtration

PNEUMATIC DRUM DISPENSING STAND

ELECTRIC DRUM DISPENSING STAND

TECHNICAL SPECIFICATIONS

8-20 Litres/minute Pneumatic Operation - 5:1 Pump with Pulsation Dampening Viscosity Range – Up to 680cSt @ 20°C Pall 5µm filtration (standard) Drum spike with integrated camlock & breather Drum spike holder

14 Litres/minute Electric Operation - 240 volt, 10 amp Viscosity Range – Up to 460cSt @ 20°C Pall 5µm filtration (standard) Drum spike with integrated camlock & breather Drum spike holder

Operators panel includes:

1. 2. 3. 4.

Oil pressure gauge for safety Filter blockage differential gauge Oil sampling valve Air regulator

1. 2. 3. 4.

Oil pressure gauge for safety Filter blockage differential gauge Oil sampling valve On / Off switch

Onsite Lube Room designed & installed by Clean Lube Solutions

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia ABN: 67 116 189 701

Clean Lube Solutions heavy duty, adjustable, drum spear draws oil and fluids from drums for dispensing into equipment or transfer containers. A breather attachment point allows for fitting of your preferred breather type for maximum contamination control.

DESCRIPTION

Clean Lube Solutions heavy duty drum spear was designed and manufactured in house from 316 stainless steel and is able to be used on a variety of drum volumes ranging from 200 - 210 litres. The clean storage and dispensing of lubricants is a key step in any contamination control program. Clean Lube Solutions has designed a dedicated drum spear with seamless joins and an integrated breather connection to ensure cleanliness of dispensed oils.

FEATURES & BENEFITS

     

Screws into any drum barrel with 2” BSP top opening and leaves the 3/4” drum port available for recirculation Heavy duty 316 stainless steel construction Adjustable length from 835mm - 945mm 1” female BSP breather attachment 1” male BSP connection for camlock or quick connect fitting Fast, safe and accurate dispensing into transfer containers and machinery

CLS Drum Spear inserted into drum with breather and hose attached

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia ABN: 67 116 189 701

Clean Lube Solutions provide custom containerised 20′ or 40′ dedicated lube rooms which are able to be designed and fitted out to your specific fluid management requirements.

DESCRIPTION

Cleanliness is the keystone to contamination control when dealing with oil and lubricants within an industrial setting. Dust, dirt, water, temperature and cross contamination are all the enemy with regards to machine life and reliability. Lube Rooms by Clean Lube Solutions are fastidiously designed with accessibility and safety in mind and include all top of the line safety features and equipment to enable the storage, filtration , analysis and dispensing of critical oils and fluids and are certified for road & rail freight & compliant to AS1940-2004.

APPLICATIONS

Clean Lube Solutions containerised lubrication rooms and workshops have been described as the ‘best on the market’ and ‘an affordable, cohesive option’ for the management and storage of all fluids, lubes and associated equipment particularly in mining, power gen and almost all heavy industry throughout Australia and around the world. Units are supplied to site complete with ventilation, bunded floor, internal lighting and air ring main.

FEATURES & BENEFITS

Popular fitout features and options can include but are not limited to:



Shelving & Storage for Oil Transfer Containers

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Fluid Storage Tanks including Double Walled

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Multi Oil Storage & Dispensing options

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Internal Explosion Proof Lighting

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External Secondary Roof



Drum Dispensing Stands

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Explosion Proof Electrics

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Internal Insulated Ceiling

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Patch Test Workstation

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IBC Dispensing Panels

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Kidney Loop Filtration

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Fully Bunded Flooring

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Hose Reel Stands

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Oil Colour Coding

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Eyewash Station

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia ABN: 67 116 189 701

RELIABLE. CLEAN. SAFE. EFFICIENT

“Best Practice” Lube Rooms Maintain Your Fluids’ Integrity with Innovative Storage and Dispense Solutions from Fluidall •

Manage to your target ISO cleanliness specifications with our full line of fluid storage, filtration, and dispensing equipment.

•

Eliminate costly drums and optimize lube room space with clean and reliable stackable storage.

•

Maintain dry and clean fluids with fully integrated storage and filtration systems.

•

Transfer fluids to and from bulk storage via mobile, hand-held, or integrated pumping and filtration equipment.

•

Move clean fluids to point-of-use with innovative mobile carts, totes, and transport containers.

Portable Storage and Filtration for Off-Road Dispensing

Mobile Filter Cart For “Point-Of-Use” Filtration

Retrofit Existing Storage with Dual Filtration Panels

Portable Fluid Dispense Carts for Top-Offs

Full Featured Filtration Totes for Fluid Swap, Polishing, or Top-Offs

07 3800 9444 www.cleanlubesolutions.com.au / sales@cleanlubesolutions.com.au

RELIABLE. CLEAN. SAFE. EFFICIENT

The Integrated Lube Room Maintain Your Fluids’ Integrity with Our Full Featured Storage, Filtration, and Dispense System •

Manage ISO cleanliness levels with this self-contained and cost-effective modular storage system.

•

Dispense filtered fluids to transport containers via pressure taps or to external totes via quick connects.

•

Draw fluids from external sources, filter and store in a clean and dry environment.

•

Polish fluids through high capacity water removal and particulate filters.

Desiccant Breathers for Clean and Dry Storage Tank Sizes from 70 Gallon to 330 Gallon Front Access to All Air or Electric Controls Including Color Coded Handles

High Capaciity Dual Filtration per Tank Features Different Pressure Indicators

Transparent Tank Design Offers a Visual Inventory of Fluid Levels Inside the Poly Tank

Multi-Port Valves Easily Configure for Dispensing or Polishing

Multi-Port Valves Configure for External or Tank Draw

Configured with Fork Pockets to Easily Position System Around Plant

Oil Bar Dispense for PROFILL® Transport Containers

Drip Tray Assembly Fits Inside Containment

Dedicated Air or Electric Driven Gear Pump Per Tank

SPCC Compliant 120% Aluminium Containment Size

07 3800 9444 www.cleanlubesolutions.com.au / sales@cleanlubesolutions.com.au

INDUSTRY LEADER IN FLUID STORAGE SOLUTIONS

Professionals, Complete Your Fluid Management System with PROFILL® Transport Containers. PROFILL® Transport Containers are the preferred solution to ensure clean, accurate and reliable transfer of critical fluids. Easy Grip Handle 1/2” Accessory Port Thumb Activated Switch Style Breather Vent Easy, One Handed Dispensing

1” Fill Port Quick Filling

Pour Lid Available in 3 Popular Nozzle Sizes: 6mm, 12mm, 25mm

Color-Coded Inserts Accurate Product and Tank Identification Fluid Level Markings in English and Metric Square Shaped Drums Space Saving Storage and Easy Labelling

Flexible Accessories Extension Hoses and the Hand Pump Allow Users to Dispense Fluids in Confined Areas

3 Container Sizes 2, 5 and 10 Litre

Sealable Clear Label Pouches Adhere to Container to Display Fluid Information or Directives

TSKIT www.cleanlubesolutions.com.au | sales@cleanlubesolutions.com.au

+61 7 3800 9444

Drums

These drums are made from high-density polyethylene (HDPE) with UV and static inhibitors, and are designed to withstand the daily rigors of industrial environments. Each drum includes color-coded labels for identifying drum contents. Part # TSD2 TSD5 TSD10

Description 2 Litre Drum 5 Litre Drum 10 Litre Drum

Lids

These lids are made from high-density polyethylene with nitrile o-rings. Pour lids include a twist-open nozzle, (available in 3 different sizes), 1” quick-fill port, accessory port with 1/2” NPT female thread, light-switch style breather vent at thumb position and clear plastic handle covers that hold color-coding tags. Pump/Storage Lids include (1) 1” quick-fill port and (2) accessory ports: 1/2” NPT female thread and 3/8” NPT female thread. Each lid includes a color-coding kit, which consists of: • 10 Colored Tags (red, blue, yellow, lime green, forest green, black, orange, purple, gray & tan) • Clear Plastic Tag Holders / Screws (if applicable)

Part # TSL6 TSL12 TSL25 TSPL

Description Pour Lid with 6mm Nozzle Pour Lid with 12mm Nozzle Pour Lid with 25mm Nozzle Pump/Storage Lid

Extension Hoses

Extension Hoses screw onto the end of the pour lids, allowing an extra 11” (0.28 meters) of reach. Each pour lid has a matching size extension hose. Part # TSH6 TSH12 TSH25

Description Extension Hose for 6mm Nozzle Extension Hose for 12mm Nozzle Extension Hose for 25mm Nozzle

Pump

The piston-style hand pump includes a 4.8 foot (1.5 meter) hose and L-shaped aluminum anti-drip end-piece with a 7/16” OD (11mm) and 5/16” ID (8mm). Pump discharge rate is appx. 13 strokes per Litre. The pump is ideal for dispensing fluids into hard-to-reach fill ports. Requires Pump Lid (part #TSPL). Not for use with 2 Litre Drums. Part # TSHP

Description Piston Style Hand Pump

www.cleanlubesolutions.com.au | sales@cleanlubesolutions.com.au

+61 7 3800 9444

Sight Glasses

Clean Lube Solutions’ range of Des-Case visual oil inspection products make it easy to monitor oil level and quality at a glance and are easy to install on almost all lubricating machinery oil reservoirs. DESCRIPTION Des-Case Visual Inspection or Sight Glasses are designed for installation on equipment with fluid lubrication systems to allow the user to visually monitor the colour, clarity and purity of the lubrication fluid. Available with NPT, BSPT or Metric threading. MODELS 3-D BULLSEYE The new, redesigned, 3-D BullsEye enables constant oil monitoring from any angle and is manufactured from tough polyamide providing better clarity, durability and chemical and environmental resistance than ever before. The threaded end enables ease of installation and the domed oil viewing end makes for quick and easy monitoring of oil condition. The Des-Case 3-D BullsEye is effective in most operating environments with the maximum temperature rating of 110°C and the maximum pressure rating of 300#. (Operating Temperature: 200°F (93°C) at 265 PSI, 230°F (110°C) at 66 PSI). OIL SIGHT GLASS (OSG) With the OSG users have an immediate visual inspection of the oil and the ability to drain any accumulated water. The OSG is installed directly to a drain port located at the bottom of a reservoir or with an elbow for drain ports located on the side of the equipment. The spring loaded drain valve is utilized to drain off any water contamination. Any sediment or particles in the lubricating fluid will matriculate to the OSG where, upon inspection, the user can determine the appropriate action. The new Des-Case 3-D BullsEye sight glass is effective in most operating environments with a recommended temperature range of -40˚C to 93˚C and the maximum operating pressure of 65 psi at 93˚C (4.48 bar). Available in a range of fittings and sizes. HORIZONTAL OIL SIGHT GLASS Designed for equipment that is located too close to the ground to install the Standard Oil Sight Glass, the Horizontal Oil Sight Glass solves the problem of limited access. Minimum ground clearance is typical for many gear boxes. This problem is solved by the eccentric placement of the inlet nipple and outlet drain valve to allow for the same efficient functionality of the visual inspection glass but in a horizontal position. The Horizontal Oil Sight Glass is effective in most operating environments with the maximum temperature rating of 110°C and the maximum pressure rating of 265#. (Operating Temperatures and Pressures: 82°C to 265 PSI, 95°C to 66 PSI, 110°C at atmospheric pressure). OIL SIGHT GLASS & LEVEL MONITOR (OSGL) The Des-Case Oil Sight Glass and Level Monitor provides continuous and instantaneous monitoring of oil including the level. It comes in standard heights from 3” to 24", to correspond to the distance from the oil reservoir access port and the maximum height the oil will reach, and can be customized for special applications. OSGL allows the user to view the oil colour, clarity and accumulation of water or other contaminates. The strong, clear cast acrylic body allows for viewing of the level. The spring loaded drain valve is positioned to quickly discharge any water before it damages the oil lubricity. Red and green Buna O-rings are included with the OSGL to mark upper and lower limits, or to designate running oil level and idle oil level. Each Oil Sight Glass & Level Monitor comes with a 2 micron breather, which allows the oil level to equalize with the level inside the system. If you require a closed loop system, install the OSGL without the breather and use the top opening to port back into your equipment.

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia ABN: 67 116 189 701

All Des-Case Sight Glasses from Clean Lube Solutions are available NPT, BSPT or METRIC THREADED

A Dual Port Oil Sight Glass & Level Monitor version is available with a second 3/8" NPT port opposite the installation nipple to allow the installation of a Sample Port for oil sampling. The Oil Sight Glass and Level Monitor is effective in most operating environments with the maximum temperature rating of 230 °F and the maximum pressure rating of 265#. (Operating Temperatures and Pressures: 110°C to 265 PSI, 95°C to 66 PSI, 110°C at atmospheric pressure). HIGH TEMPERATURE OIL SIGHT GLASSES In environments with exposure to temperatures exceeding 70°C on a regular basis, the High Temperature DesCase Oil visual inspection glass provides support up to 230°C. The prefect solution when radiant heat from nearby equipment or unusually high operating temperatures exceed the safe use of the regular Oil Sight Glasses. Only available in vertical style, the Pyrex Glass and Teflon End Caps allow for operating and environmental temperatures up to 230 degrees Celsius so even under extreme temperature conditions you are still able to visually monitor the oil qualities and expel water contamination. The High Temperature Oil Sight Glass is effective in most operating environments with the maximum temperature rating of 230°C and the maximum pressure rating of 200 PSI. LARGE VOLUME OIL SIGHT GLASSES High volume vertical models of 16 oz. and 32 oz. are used in situations where water contamination is severe or the operators want to observe larger volumes of oil. When reservoirs or equipment produce so much water such that other products cannot hold it all between maintenance checks, the Large Volume visual inspection Glass provides the extra storage to keep water out of the oil until it can be drained. Operating Temperatures and Pressures: 82°C to 265 PSI, 95°C to 66 PSI, 110°C at atmospheric pressure. OIL LEVEL INDICATOR The Oil Level Indicator (OLI) is used by maintenance professionals to gauge the oil level inside large tanks, gearboxes and reservoirs. When water contamination is not a problem or when a regular Des-Case Oil Sight Glass is already installed at the drain port, the Oil Level Indicator can be utilized to monitor oil level. The OLI is a clear acrylic tube with ½” NPT threads at each end. Red and green Buna O-rings are included with the OLI to mark upper and lower limits or to designate running oil level and idle oil level. It can be installed with the optional breather at the top ½” NPT port. If the user requires a closed loop, the ½” NPT can be used as a connector port to feed back into the system. Operators can visually monitor the oil for dirt and debris and take appropriate preventive action. MAGNET DRAIN VALVE OPTION The strong pull from this rare earth magnet will attract and hold microscopic ferrous particles. Further analysis of these particles can help determine what component is failing for replacement. The Magnet Drain Valve is easily interchanged with the standard drain valve on any Des-Case Oil Sight Glass Product. FEATURES & BENEFITS

   

Install in minutes and last for years Manufactured in USA of pressure welded durable cast acrylics & brass or s/s hardware Fully proven in aggressive environments Exceptionally cost effective

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia ABN: 67 116 189 701

Clean Lube Solutions’ offer the next generation in machine Inspection and fault detection with the world recognised Luneta Condition Monitoring Pod. install on almost all lubricating machinery oil reservoirs. DESCRIPTION The CMP is a multi-parameter inspection pod that greatly modernizes and expands daily one-minute inspections. The CMP enables daily inspections across numerous critical parameters. This capability delivers a huge benefit over less frequent oil sampling and other condition monitoring activities. EARLY FAULT DETECTION Early detection of machine faults and abnormal wear is key to machine reliability. The failure development period begins with ”P”, the point of first detection, and ends with “F”, the state of operational failure. The longer the PF interval the greater the likelihood a failure can be detected before expensive collateral damage and unscheduled downtime occurs. The CMP enables daily inspections across numerous critical parameters. This capability delivers a huge benefit over less frequent oil sampling and other condition monitoring activities (vibe, thermography, acoustics, etc.).

FEATURES The CMP is a multi-parameter inspection pod that greatly modernizes and expands daily one-minute inspections. Best applications include gearboxes, sumps, reservoirs and low pressure systems where high levels of reliability are critical.

     

3-D Sight Glass Included Sample Port Magnetic Plug Oil Level Crosshairs Issue Detection Probe Quick Access Point

SPECIFICATIONS

       

2.75" x 3.18" x 3.5" (w x h x l) Large acrylic sight glass with 1.4" diameter x 1.25" deep viewing area Aluminum body Stainless steel Pilot Tube bent to your specifications Zinc plated Steel Adapter with 1” male pipe threads. Adapters available—1/2”, 3/4”, 1”, 1 1/4” & 1 1/2” NPT diameters & 1/2”, 3/4” & 1” BSPP diameters. (Metric M20 x 1.5 = 1/2”) Magnetic plug made of a powerful neodymium rare earth magnet M16x2 Sample Port threads for attaching to vacuum pump and sample bottle Viton O-Ring For more information on any of our products, services or training courses please visit us online at: Clean Lube Solutions Pty Ltd 07 3800 9444 info@cleanlubesolutions.com.au www.cleanlubesolutions.com.au

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia ABN: 67 116 189 701

On Site Diagnostic Equipment

Clean Lube Solutions’ Oil Patch Test Kit quickly and reliably monitors particulate contamination in hydrocarbon-based hydraulic fluids and lubricating oils.

APPLICATIONS Testing of hydraulic and lubricating oils is an essential part of any efficient preventative maintenance programme. Fluid analysis is a snap shot of what is happening inside your equipment and is one of the most valuable indicators in cleanl iness control. Knowledge of what is happening inside your machinery allows timely decisions to be made to effectively save costs and preserve machinery and oil life. DESCRIPTION Housed in a sturdy, portable carry case Clean Lube Solutions’ uniquely designed professional oil analysis kit contains all th at is needed to carry out indicative testing of lubricating and hydraulic oils. This testing will provide you with contamination results that can be compared with the ‘Fluid Cleanliness Comparison Chart’ to assign an ISO Cleanliness Code This chart and the comprehensive, illustrated instruction manual are included with the kit. FEATURES

   

Compatible with hydraulic, lube oils and diesel fuel Provides results on site in a matter of minutes Determines solid contamination level and particle types Includes all necessary equipment in a sturdy, portable, protective case

SUGGESTED SAMPLING INTERVALS & METHODS Fluid analysis is most effective when samples are representative of typical operating conditions. Always take samples at regularly scheduled intervals and from the same sampling point each time. How critical a piece of equipment is to production should be a major consideration for determining sampling frequency.

Hydraulic

250-500 hours

By vacuum pump through reservoir sample valve & tube or in-line after the pump / before the filter

Gearboxes

750 hours

By vacuum pump through sample valve & tube

Compressors

Monthly or at least every 500 hours

By vacuum pump through sample valve & tube

Turbines

Monthly or at least every 500 hours

By vacuum pump through reservoir sample valve & tube or in return line

CONSISTENCY is the key when selecting a point to sample from on a component. This consistency extends to not only the point chosen but also to the method used to extract the sample from that point. Variations in methods and points can lead to inconsistent and erroneous results. As well, the sample point you select should preferably be relatively easily accessible i.e. no need to remove guards or other parts of the machinery.

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia ABN: 67 116 189 701

KIT INCLUSIONS The complete Clean Lube Solutions’ Patch Test Kit is inclusive of all equipment to prepare analysis membranes and inspect for contamination cleanliness code and observe contamination / wear debris. Comes packed in a wheeled Pelican 1620 Case (Black) with protective high density custom cut foam. The microscope is inclusive of a USB2 camera and software to observe images real time and 2 x LED light source.

 1 Litre Vacuum Flask 

Vacuum Pump

 Pressurised Solvent Dispenser with Filter  Buchner Funnel, Clamp & Stopper  5ml Syringes

BENEFITS & RETURN ON INVESTMENT



Compact kit keeps all components on hand & safely packaged



Improvement cleanliness monitoring



Extend equipment life



Identify opportunities to optimise filtration performance



Minimize machinery downtime



Prevent major failures



Cost effective



Mobile system



Simple, no fuss oil analysis technique

 Petrie Slides  Membranes (multi—various sizes & microns)  Full Colour Patch Comparator Book  Moulded Beakers 250ml & 500ml  Plastic Funnel 80mm  Air Hand Pump  Microscope  Gloves (multi)  Tweezers  Plastic Tubing  Instruction Manual

ESSENTIAL TIPS & TECHNIQUES

� Sampled oil must be agitated ensuring all particles are suspended throughout the oil.

� The sample should be taken from the same point and depth in the compartment each time.

� Circulation systems should be sampled on the return line or after the pump prior to filtration.

� When sampling all efforts should be taken to ensure that the process does not introduce further contaminants to the reservoir from external conditions.

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia ABN: 67 116 189 701

The Clean Lube Solutions’ mobile, lockable Patch Test Station in durable aluminium checker plate provides a safe, contamination controlled environment in which to store and manage equipment and membranes and perform oil patch testing in an industrial workshop environment. DESCRIPTION The Clean Lube Solutions’ Patch Test Station provides an optimum environment in which to perform patch testing in a lube room or workshop environment. The station allows for dust free storage of patch testing equipment, thereby reducing the time to set up and perform patch testing. Electrical devices within the work area are designed for safe use around solvents as are the hazardous use internal light, external power receptacles, RCD and external storage for vacuum pump. APPLICATIONS A workshop without a defined and safe patch testing location can quickly and easily install this lockable, purpose built unit which is constructed of rugged checker plate aluminium and able to be moved to required locations on 5” industrial grade wheels. Generous storage compartments for membranes, equipment, etc are incorporated to keep everything within reach and a set of safety and Patch Test Procedure instructions are readily available at eye level to ensure consistent staff patching practices.

External Power Outlets & RCD

FEATURES & BENEFITS

         

Fully dust sealed when closed allowing for contamination free storage of patch test equipment Hazardous area internal light with external power input, vacuum pump power outlet and RCD Ample storage for patch kit spares & used membranes Specially designed storage trays and tabs to store and label used membranes for future reference Mobile, powder coated frame and aluminium checker plate walls/door, latched and lockable door Drip tray to capture excess solvent Internal vacuum connection & hose for testing Patch Station Interior Patch Test Procedure displayed for quick reference 2 piece construction for ease of transport Hydraulic lift assisted door

TECHNICAL SPECIFICATIONS Dimensions: Weight:

1600mm Wide x 1800mm High x 900mm Deep 134kgs

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia ABN: 67 116 189 701

The Clean Lube Solutions’ light weight mobile Patch Kit Work Station provides a dedicated surface and storage solution for all your patch testing requirements. Comes complete with all equipment necessary to perform an oil analysis test including, membranes, microscope, air pump, etc. A complete patch test kit in a cabinet!

DESCRIPTION Forget about unpacking all the oil analysis gear and finding a suitable space to conduct your patch testing each time you need to check for contamination and wear debris. This dedicated patch test work station comes inclusive of all equipment to prepare analysis membranes with each drawer labelled and a dedicated working surface and storage space for each component. The microscope is inclusive of a USB2 camera and software to observe images in real time and 2 x LED light source. APPLICATIONS This patch kit work station provides the ideal solution for industrial workshop environments without a dedicated location for performing oil analysis procedures. Clean Lube Solutions has developed this dedicated stainless steel work surface and storage solution in one which is able to be wheeled to required locations. It provides generous storage compartments for membranes, pumps, microscope, gloves, etc to ensure all necessary components are within easy reach.

Storage Drawers FEATURES & INCLUSIONS

       

Sturdy metal construction Labelled storage locations with acoustic foam packing Labelled storage drawer for used membranes for future reference Key lockable cabinet with auto lock drawers Stainless steel work top Side folding work trays with EVA liner 2” Heavy duty PU swivel casters Dimensions: 475L x 1226W x 955H

COMPLETE WORK STATION INCLUDES:

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia ABN: 67 116 189 701

Clean Lube Solutions’ transportable, light weight Fluid Analysis Field Kit is designed with portability in mind. This complete oil sampling kit contains all you need to quickly and reliably monitor particulate contamination in hydrocarbon-based hydraulic fluids and lubricating oils.

APPLICATIONS Able to be toted overseas and from one site to another the CLS Fluid Analysis Field Kit is uniquely developed to contain all the equipment required to quickly and accurately perform testing of hydraulic and lubricating oils. Fluid analysis is an essential part of any efficient preventative maintenance programme providing a snap shot of what is happening inside your equipment making it one of the most valuable indicators in cleanliness control. Knowledge of what is happening inside your machinery allows timely decisions to be made to effectively save costs and preserve machinery and oil life. DESCRIPTION & INCLUSIONS Housed in a sturdy, portable, cnc cut foam-lined carry case, this CLS professional, high quality, field kit contains:

       

 Gloves (multi)  S/S Forceps Funnel & S/S Support Screen  Vacuum Tubing 5ml Syringes  Partitioned Storage Box  Instruction Manual S/S & Glass Syringe 50ml, 3 way valve & filter for solvent Membranes (5 & 1.2 micron gridded)  Petrie Slides Moulded Beaker 250ml  Full Colour Patch Comparator Book Microscope - Light weight yet heavy duty monocular x100 magnification  with 3mpx camera, ocular eyepiece, penlight and USB 250ml Glass Vacuum Flask Hand Vacuum Pump

fitting to download photos into supplied software for viewing and recording on laptop. Your fluid analysis tests will provide you with contamination results that can be compared with the ‘Fluid Cleanliness Comparison Chart’ to assign an ISO Cleanliness Code. This chart and the comprehensive, illustrated instruction manual are included with the kit. BENEFITS & RETURN ON INVESTMENT

           

Compact light weight kit: Components on hand & safely packaged Improvement cleanliness monitoring Extend equipment life Identify opportunities to optimise filtration performance Minimize machinery downtime Compatible with hydraulic, lube oils, diesel fuel & coolant Prevent major failures Cost effective Mobile system Simple, no fuss oil analysis technique Provides results on site in a matter of minutes Determines solid contamination level and particle types

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia ABN: 67 116 189 701

The Parker icount OS from Clean Lube Solutions is a price effective portable condition monitoring solution for fuel systems and hydraulic oil. The icount oil sampler provides precise, repeatable, reproducible results in real time detection of particulates down to 4 microns (c) dissolved water enabling you to be 100% sure of oil and fuel quality.

DESCRIPTION

The Parker icount OS from Clean Lube Solutions is a robust, lightweight and truly portable oil and fuel sampling and analysis solution that is both quick to use and accurate in it’s results. Utilising on-board laser based, leading-edge technology, the IOS brings to all industries a self contained cost effective oil sampler to manage contamination control in fluids. Able to sample directly from a hydraulic reservoir, barrel or vehicle fuel tank or from a high pressure online hydraulic system with the addition of a pressure reducing adapter the IOS is undoubtedly the most adaptable contamination tool available today. FEATURES & BENEFITS

        

A compact laser detection particle counter with rechargeable battery and flow management pump Fast detection of the presence of contamination with a sampling period from 5 - 999 seconds Lightweight, robust and portable this IOS makes field analysis simple, quick and easy Quick connections for testing hydraulic fluid both on and off line Fluid viscosity as high as 300cSt (usable range) will be able to pass through the detector at the proper flow rate Reporting standards ISO4406: 1999, NAS1638 and RH% moisture sensor display in high intensity OLED format 3 channel counter Data storage up to 250,000 test points of information No special software needed. Embedded web page generator for data download onto any PC or laptop via a universal RJ45 connection interface Request a technical data brochure from support@cleanlubesolutions.com.au

APPLICATIONS With it’s robust carrying case, sealed IP67 and proven laser and diagnostics technologies the IOS is the perfect tool for maintenance and plant engineers to use with all fixed and mobile plant and machinery,

Construction & Mining - IOS is ideally suited to service and fluid monitoring of essential equipment and services Wind Turbines - Accuracy and speed of use make the IOS ideal for wind turbine engineers for both routine maintenance and emergency repairs, flushing and commissioning Automotive - The IOS is the primary diagnostic instrument to help automotive manufacturers develop predictive monitoring programs Defence - IOS provides essential condition monitoring for mission critical front line battle tank and military vehicles Aviation - The ability to meet strict quality controls makes the IOS the ideal choice for ground handling support companies, ensuring clean and dry fuel deliverance Military - Ease of on-site use, light weight and portability are key IOS features for monitoring fuel quality in military bulk fuel installations

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia ABN: 67 116 189 701

The IFS Fuel Sampler is a portable, fully self contained and wifi enabled condition monitoring and control solution for distillate and alternative fuels in many different applications. Identify problems before they arise and avoid costly shut downs. DESCRIPTION

The IFS provides instant real-time analysis to allow the user to ‘see inside the fuel’ for identification of solids and the inference of water. icountFS is designed for quick connection to the process line via either M16 fittings or push fittings with flexible tube adapter for offline connection setup. The IFS offers users accurate fuel quality analysis to ensure the low viscosity sampled fuel is in accordance with machinery specifications and international standards. Results are displayed on the front panel mounted high vis OLED digital display. APPLICATIONS

• • • • • •

Mining Refinery Pipeline & Distribution Storage Tanks Bulk Transportation - Marine, air, rail, road, etc

• • • • •

Forecourt Operations

Power Gen - Prime power & emergency Military Agriculture Fuel Testing Laboratories Marine - Commercial, leisure and bunkering (distillate)

FEATURES & BENEFITS

        

Self diagnostic software

  

Independent monitoring of system contamination trends - repeatable and reportable

Free water detection 4 channel particle detector: >4µ(c), >6µ(c), >14µ(c), >30µ© Sampling period 5 to 999 second On-board memory capable of storing in excess of 250,000 test results Flexible data exporting - as XML, CSV & TXT files Stand alone portable instrument incorporating an on-board, high quality pump, motor, battery & software On-board web page generation allowing users to set their own testing parameters & code alarm limits Calibration by recognised online principles confirmed by relevant International Organisation procedures for Standardisation (ISO) Improved productivity Durable HPX case with soft carry handle & optional shoulder strap for portability

USAGE

    

System flushing & commissioning Certification in accordance with specifications Storage tank inspections Filtration performance determination ISO 4406:1999 reporting fuel compliance to worldwide fuel charter For more information on any of our products, services or training courses please visit us online at: Clean Lube Solutions Pty Ltd 07 3800 9444 info@cleanlubesolutions.com.au www.cleanlubesolutions.com.au

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia ABN: 67 116 189 701

The Parker icount Online Particle Detector represents the most up to date technology in particle detection. The compactness of the permanently mounted online particle detector module with on-board laser based, leading edge technology provides a revolutionary cost effective fluid management and contamination control solution for all industries. DESCRIPTION

The Icount PD allows for independent monitoring of system contamination trends as a continuous performance system for prolonged analysis of working fluids.

FEATURES & BENEFITS

             

Cost effective solutions to prolong fluid life and reduce machine downtime Fuel, hydraulic and phosphate ester fluid compatible construction Diagnostic self check start-up time - customer selectable 5-900 seconds Digital LED display every second Reproducibility / repeatability - +/- 1 ISO code 3 channel counter Flow range 40 to 140ml/min Viscosity range 1 - 500cSt Set up and data;logging support software included Full PC/PLC integration technology M12 8 pin or Deutsch Connector options Warning LED or digital display indicators for Low, Medium and High contamination levels Visual indicators with power and alarm output warnings Moisture %RH indicator (optional)

Request a technical data brochure from support@cleanlubesolutions.com.au

APPLICATIONS

Power Generation - Wind Turbines; Gearboxes; Lubrication Systems. With Continuous monitoring the optimum level is achieved in the least amount of time Mobile Equipment - Earth Moving Machinery; Harvesting; Forestry; Agriculture. Monitoring of the hydraulics, enabling vehicles to function to their best capability under load conditions through pistons, servo valves, control rams and gear pumps Maintenance - Test Rigs; Flushing Stands. To increase efficiency of equipment by continuously monitoring cleanliness level of hydraulic fluids Fuel Contamination Detection - Fuel Storage Tanks; Vehicle Fuel Tanks; Uploading Fuel into an Aircraft. 24/7 detection of particulate levels in most fuels including aviation fuel - Jet A-1 fuel inspection Industrial Equipment - Production Plants; Fluid Transfers; Pulp & Paper; Refineries. To monitor the cleanliness of equipment throughout the production line, from machine tool controlled hydraulics through to contamination of fluid transfer. Ensuring the integrity of the fluid is maintained throughout the refining process

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia ABN: 67 116 189 701

A 2 minute contamination test procedure! The Parker icount Laser CM portable particle counter is designed to be used in the field as a proven answer to fluid system contamination monitoring. The multi standard ISO and NAS cleanliness reporting, data entry, data graphing and integral printing are all standard on this world proven contamination monitor. DESCRIPTION

Immediate results with laboratory accuracy. Simply press the start button and turn the dial and in no more than 2 minutes the oil cleanliness test procedure is complete. Using advanced laser technology the inbuilt software provides results that are able to be printed directly from the iLCM or saved via the Windows based, icon driven program for your PC or laptop. Tables, results, trend analysis and predictive maintenance is able to be utilised to help prevent catastrophic failure in critical systems and enable compliance with customer cleanliness requirements and specifications. APPLICATIONS

• • •

Construction Machinery Hydraulic equipment & system manufacturers Industrial plant

• • • •

Research and testing institutes Offshore and power generation Marine Military equipment applications

FEATURES & BENEFITS

                  

Instant, accurate results with 2 minute test procedure Multi standard ISO< NAS, and AS4059 c cleanliness reporting 6 channel counter Data entry, data graphing and integral printer 420 bar rated maximum pressure Automatic test cycle logging of up to 300 tests can be selected via hand set display Maximum flow rate 400l/min when used with system 20 sensors. Higher with single point sampler Supported by offline USB and online SPS accessories Memory access gives test search facility Totally portable for use infield or in the laboratory Optional bar code swipe wand to allow handset data loading Control particle counter testing and water in oil monitoring Full graphic output & customer customised fields via inbuilt software 16 column inbuilt printer for hard copy data with data graphing option Maintenance budget cost efficient Viscosity range 2 - 100 cSt. 500cSt with SPS ABS hand held display Up to 420 bar (6000psi) Analysis range ISO 7 to 22 incl. (NAS 0 - 12)

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia ABN: 67 116 189 701

With the use of proven on-board laser based technology quick sample bottle analysis is cleanly and economically achieved with the Parker Filtration icount BSPlus available at Clean Lube Solutions. An effective alternative to external laboratory services. DESCRIPTION

The Icount BSplus is the ideal low cost solutions for monitoring fluid life and reducing down time. The CE compliant instrument is easy to set up and use and offers independent monitoring of contamination and optional on-line fluid measurement capability. FEATURES & BENEFITS

                  

Tough and reliable Repeatable and re-producible result performance to ISO4406:1999, NAS 1638 AS4509E and GOST 17216:2001 (differential and cumulative) particle count distributions Testing capability of up to 500 continuous tests Onboard high quality pump & motor configuration Hi resolution colour touch screen panel (with integrated stylus) Calibration to ISO procedures 8 fixed channel size analysis Mains supply or internal rechargeable lithium ion battery powered Integrated relative humidity moisture sensor Selectable test sample sizes: 25, 50, 75 and 100ml Selectable flush sample sizes: 10, 15, 20, 25, 50, 75 and 100ml Integrated printer (selectable on/off feature) Selectable number of samples taken in one time: 1,2,3,4, or 5 tests. Mineral fluid/fuel compatible construction. Percentage saturation reporting (for moisture sensor option) Data exporting method to USB (in XML format) Modular design for easy servicing Power saving sleep mode with integrated wake up/power button On and Off line pressure capability (select option)

APPLICATIONS

 Emergency air release  4mm vapour release port  6mm oil drain port  External air supply  External on-line air supply  Long life lithium ion battery  USB connections A & B  Mains on/off & power socket  Ventialtion fan (do not block)

Oil and Gas - Ideal for use in fuel refineries, fuel farm storage, fuel laboratories and airport fuel transfer Defence - Designed for use in defence airfield supply & storage points, military laboratories and equipment maintenance zones Agriculture - Designed for a wide range of agricultural machinery monitoring & testing procedures to ensure reduced downtime Aerospace - Monitoring of hydraulic ground support equipment, airframe laboratories and aerospace testing facilities Power Generation - Suitable for monitoring gearbox (wind energy pitch and braking systems) quality as part of a planned maintenance program Industrial - Test rigs, hydraulic benches and hydraulic controlled production lines, hydraulic system test laboratories all benefit from the IBSplus Construction - Ideal for use in construction machinery development and test laboratories Marine - suitable for shipyard and dockyard diagnostic centres and marine service environments

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia ABN: 67 116 189 701

Fluid Storage Equipment

INDUSTRY LEADER IN FLUID STORAGE SOLUTIONS

Fluid Storage Solutions Stackable Bulk and Portable Tank Systems • • • • • • • • •

Oil Lubricants Hydraulic Fluids ATF Antifreeze Fertilizers Pesticides DEF and More!

www.cleanlubesolutions.com.au | sales@cleanlubesolutions.com.au

+61 7 3800 9444

Bulk Storage Solutions for Multiple Fluids Fluidall’s systems are industry-leading storage | handling solutions for reliable, clean, safe and efficient fluid control, and are backed by our combined three decades of reputable industry experience. Our unique modular designed stackable tanks continue to reduce labor expenses, maximize floor space and provide safe and efficient storage for a vast number of bulk liquids in the agriculture, transportation, chemical and industrial markets; for dealers, producers, distributors and their customers. Buy in Bulk: Reduce Your Total Fluid Expenses Discharge drums and packaged goods: a one-time, cost-effective investment will store multiple Class IIIB fluids such as oils, lubricants, hydraulic fluids, ATF, antifreeze, fertilizer, pesticides, additives, DEF and many other fluids. Optimize Valuable Space Fluidall can design you a cost-effective and space-efficient storage system that meets your fluid capacities, available storage area and fluid dispensing specifications. Our systems eliminate the problematic hassles created by 55 gallon drums.

Portable Storage & Dispense Transport and Refill Fluids Easily In-Shop and In-Field • Stack up to Three Tote-A-Lube Tanks on a Multi-Fluid Portable Skid • Convert Stationary Systems into Portable Storage with Caster Wheels • Stack up to Two Wall-Stacker Tanks on One Filtrating Oil Transfer Cart

Forkliftable Poly Pallet

Transfer Cart

Mobile Cart

Forklift Base

Multi-Fluid Skids

www.cleanlubesolutions.com.au | sales@cleanlubesolutions.com.au

+61 7 3800 9444

Secondary Containment Solutions Our primary tanks combined with secondary containment vessels provide an excellent secondary barrier between the tank and the environment. Fluidall offers secondary containment vessels in steel, polyethylene and aluminium. We can help you determine the most economical containment solution. Containment vessels must be able to hold a minimum of 110% capacity of the largest primary tank within a stack or 110% capacity of a single primary tank. Also inquire about spill control kits, which are fundamental to control messy spills.

Space-Saving Tanks and Cylindrical Tanks • • • • •

Cylindrical Tanks 25 to 15,000 Gallons Cylindrical tanks feature built-in graduated gallon indicators, a self-vented, slosh-proof lid and the larger tanks have an offset fill-opening.

Constructed from Virgin Polyethylene UL Rated Food-Grade Resins Extra Strength Corrugated Side Walls Cut-Out Tank Corners are a Patented Design for Easy Fill Translucent Tanks Display a Visual Inventory of Fluid Levels Inside Store Class IIIB Fluids with Flash Points over 200° F.

• • •

T180-120

T240-180

T330

19”x36” Tank Footprints 32, 71, and 115 Gallon Tanks Straps Anchor System to Wall

WS71-3

WS115-1

www.cleanlubesolutions.com.au | sales@cleanlubesolutions.com.au

+61 7 3800 9444

Complete DEF Storage|Dispense Solutions DEF Pump Packages DEFBASIC and Metered DEFPRO

Point-of-Use Dispense Portable DEF 120 Gallon System • Refillable from Bulk Storage • Forklift Ready Poly Pallet

Bulk Storage Stackable Tanks Cylindrical Tanks

• •

MICRO MATIC Closed System This contaminant-free RSV closed system is the most reliable and secure refillable coupling system for multiuse applications.

Fluid Handling System Accessories Configure a fluid handling system to meet all of your needs with accessories including, but not limited to:

Drip Trays

Wall Mount, Shelf Mount and Tank Mount Pumps

Dispense Guns

Hose Reels

Shelves

Stands and Bases

Filter Carts

Transport Containers

• •

Available in 2, 5 and 10 Quart/Litre Drums Clean, Color-Coded Systems for Tranporting Oil and Lubricants

www.cleanlubesolutions.com.au | sales@cleanlubesolutions.com.au

+61 7 3800 9444

INDUSTRY LEADER IN FLUID STORAGE SOLUTIONS

Double Wall Fluid Storage Solutions Built with the environment in mind. Utilizing double-wall construction for ultimate safety and reliability. The outer tank is made of leak-proof, weld-free galvanized steel and is rollseamed with an oil and fireresistant seal. It can contain up to 110% of the capacity of the inner tank for maximum protection. The inner tank is made of blow-molded, high-density, seamless polyethylene that is leak proof and will never corrode. Our compact tanks are available in several different sizes, providing more flexibility for placement in any garage, service station or lube shop. Fluidall double-wall oil tanks meet UL SU2258 standards. They are rust resistant inside and out and are designed to prevent spills, leaks and fires. Each tank undergoes thorough testing, including ultra-sound and pressure testing, to ensure optimal wall thickness.

110 Gallon

165 Gallon

275 Gallon

400 Gallon

Key Benefits •

• • • • • •

Use for Class II and Class III fluids including: heating oil, motor and gear oil, hydraulic fluids, ATF, brake or power steering fluids, ethylene or propylene glycol based anti-freezes, diesel and bio fuels. SPCC Compliant: outer tank holds 110% of inner tank for maximum protection. Compact, economical design with (4) 2”NPT Openings (8 sq. ft for 275 gallon / 1000 Liter tank). Up to 50% lighter than a 12-gauge steel tank with larger storage capacity. The only tank on the market with zero fittings below the fluid line. Wide handles allow easy handling and transport. Leak-proof and will not corrode.

www.cleanlubesolutions.com.au | sales@cleanlubesolutions.com.au

+61 7 3800 9444

Tank Specifications Highly Visible Optical Leak Alarm

(4) 2”NPT Openings Seamless High-Density Polyethylene Inner Tank

Certified to UL SU2258 and designed to store liquids that are classified as class II or class III combustibles. Fluidall’s double wall tanks are compliant with NFPA 30 & 30A, subject to building code approval by a local authority having jurisdiction.

Weld-Free Galvanized Steel Outer Tank that can hold up to 110% of the Primary Inner Tank

System Features If your application involves a fluid other than those used in the automotive industry, please contact Fluidall for specific evaluation of the product to be stored.

SD Series Reel with 1/2” x 50’ Hose Compact Design with a Steel Spool for Demanding Applications

LD 3:1 Pump For High Flow Applications

LD Non-Preset Meter Up to 5 GPM | 1000 PSI Fluid Level Gauge

Adjustable Steel Bracket Built to Support Heavier Fluid Dispense Equipment

Optical Leak Alarm

NOTE: Other GRACO Pac kages Avai lable NOTE: INDIVIDUAL TANKS ALSO AVAILABL E FOR PURCHASE WITHOUT PACKAGE SETUP

www.cleanlubesolutions.com.au | sales@cleanlubesolutions.com.au

+61 7 3800 9444

Lubrication Management Training

Clean Lube Solutions provides expert training, products and services for the lubrication maintenance and management needs of mining, energy, milling and heavy manufacturing industries. COURSE AIM

COURSE NUMBERS

This course is specifically designed to provide personnel with a basic understanding of lubricant properties and practices, contamination control and oil analysis. After attending this course personnel will also be able to demonstrate safe and accurate lubrication and oil sampling techniques.

As required, a maximum of 15 per course is recommended due to practical exercises. COURSE MATERIAL A course manual is supplied to all attendees. ASSESSMENT

COURSE STRUCTURE This course is a mix of theory and practical with training exercises and demonstrations and includes interactive presentations as well as hands on activities. COURSE CONTENT (details on page 2) ATTENDANCE Lubrication Technicians, Reliability Engineers, Mechanical Fitters, Condition Monitoring Personnel, Maintenance Supervisors & Team Leaders, Machine Operators & Maintenance Personnel

Successful achievement will involve completion of the practical exercises and a pass in a theory exam. CERTIFICATION A course certificate is presented upon successful completion Please contact Clean Lube Solutions to enquire about upcoming courses near you.

DURATION 2 Days, with appropriate breaks

YOUR TRAINERâ&#x20AC;&#x201D;Keith Nicholson Keith has over 20 years experience in the industrial fluid power and lubrication industries and is dedicated to sharing his sound understanding of, and passion for, lubrication management for heavy industry. With experience gained from a career with companies including RAAF, Pall Filtration, Shell Services & Hydac he now runs his own business, Clean Lube Solutions, which provides specialised lubrication training, products and services to enhance the predictive maintenance needs of major companies within a wide range of industries throughout both Australia and overseas. Keith is based in Brisbane and has qualifications in Technology & Engineering, Certificate 4 in Training & Assessment & has published several technical articles & case studies as well as presenting at national Clean Lube Solutions carries out a range of on -site hydrocarbon training courses that are designed around your site operations and specific requirements. We are a hydrocarbon management company that is focused on supplying your vital training requirements where they are most needed and to personnel who are in most need of them. Our courses may be customized to your specific industry needs and may be booked to be held onsite (sufficient numbers required) or at one of our planned classes held in major and regional cities throughout the year.

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia ABN: 67 116 189 701

Clean Lube Solutions’ Oil Condition Monitoring Basics course includes interactive presentations, videos and discussion, as well as hands on workshop activities. COURSE AIM This course is specifically designed to provide personnel with an awareness of condition monitoring and its effect on machine reliability. After attending this course personnel will also be able to demonstrate good condition monitoring practices & have an understanding of oil analysis techniques and reports COURSE STRUCTURE This course is a mix of theory and practical with training exercises and demonstrations and includes interactive presentations as well as hands on workshop activities. COURSE CONTENT This workshop is aimed at providing participants with the skills and knowledge to enable understanding of:

CONTAMINATION ANALYSIS Monitoring for contamination Cleanliness monitoring & the ISO 4406 Cleanliness code Wear debris analysis Target Cleanliness Levels

OIL ANALYSIS REPORTS Report familiarisation Report interpretation Report case studies Proactive approach to reports PRACTICAL Microscopic inspection Wear debris inspection Cleanliness levels Water analysis ATTENDANCE All personnel required to interpret and act upon oil analysis reports. DURATION 1 Day, with appropriate breaks COURSE MATERIAL A course manual is supplied to all attendees. ASSESSMENT Successful achievement will involve completion of the practical exercises and a pass in a theory exam.

OIL ANALYSIS METHODS Types of test Selecting test methods

CERTIFICATION A course certificate is presented upon successful completion

YOUR TRAINER—Keith Nicholson

Keith has over 20 years experience in the industrial fluid power and lubrication industries and is dedicated to sharing his sound understanding of, and passion for, lubrication management for heavy industry. With experience gained from a career with companies including RAAF, Pall Filtration, Shell Services & Hydac he now runs his own business, Clean Lube Solutions, which provides specialised lubrication training, products and services to enhance the predictive maintenance needs of major companies within a wide range of industries throughout both Australia and overseas. Keith is based in Brisbane and has qualifications in Technology & Engineering, Certificate 4 in Training & Assessment & has published several technical articles & case studies as well as presenting at national conferences. Clean Lube Solutions carries out a range of on -site hydrocarbon training courses that are designed around your site operations and specific requirements. We are a hydrocarbon management company that is focused on supplying your vital training requirements where they are most needed and to personnel who are in most need of them. Our courses may be customized to your specific industry needs and may be booked to be held onsite (sufficient numbers required) or at one of our planned classes held in major and regional cities throughout the year. For more information on any of our products, services or training courses please visit us online at: Clean Lube Solutions Pty Ltd 07 3800 9444 info@cleanlubesolutions.com.au www.cleanlubesolutions.com.au

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia ABN: 67 116 189 701

Clean Lube Solutions’ Contamination Control Fundamentals course includes interactive presentations, videos and discussion, as well as hands on workshop activities. COURSE AIM This course is specifically designed to provide personnel with an awareness of contamination control and its effect on machine reliability. After attending this course personnel will also be able to demonstrate good contamination control and oil sampling techniques & have an understanding of oil analysis techniques and reports

 Water contamination, its affects and methods of detection & removal.

 An understanding of contamination monitoring.  An introduction to site contamination control practices ATTENDANCE

COURSE STRUCTURE This course is a mix of theory and practical with training exercises and demonstrations and includes interactive presentations, case studies, videos as well as hands on workshop activities.

Lubrication Technicians, Reliability Engineers, Mechanical Fitters, Condition Monitoring Personnel, Maintenance Supervisors & Team Leaders, Machine Operators & Maintenance Personnel DURATION

COURSE CONTENT

7 hours with appropriate breaks

This workshop is aimed at providing participants with the skills and knowledge to enable understanding of:

COURSE MATERIAL

 An introduction to filtration & contamination control

A course manual is supplied to all attendees.

fundamentals.

ASSESSMENT

 An introduction to filtration

Successful achievement will involve completion of the practical exercises and a pass in a theory exam.

 Good oil sampling techniques.  Cleanliness monitoring & the ISO 4406 cleanliness code.  The fundamentals of system flushing & the use of filter trolleys.

CERTIFICATION A course certificate is presented upon successful completion

YOUR TRAINER—Keith Nicholson Keith has over 20 years experience in the industrial fluid power and lubrication industries and is dedicated to sharing his s ound understanding of, and passion for, lubrication management for heavy industry. With experience gained from a career with companies including RAAF, Pall Filtration, Shell Services & Hydac he now runs his own business, Clean Lube Solutions, which provides specialised lubrication training, products and services to enhance the predictive maintenance needs of major companies within a wide range of industries throughout both Australia and overseas. Keith is based in Brisbane and has qualifications in Technology & Engineering, Certificate 4 in Training & Assessment & has published several technical articles & case studies as well as presenting at national conferences. Clean Lube Solutions’ training courses are designed to assist organisations with their journey towards best practice in fluid management and incorporate vital steps to introduce and carry out a world class Total Fluid Management Program. Ongoing training and knowledge improvement is helping to achieve a safe, contaminant free lubrication environment within heavy industrial companies throughout Australia and the world.

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia ABN: 67 116 189 701

Clean Lube Solutionsâ&#x20AC;&#x2122; Patch Test Training course includes interactive presentations and discussion, as well as hands on workshop activities. COURSE NUMBERS

COURSE AIM This course is specifically designed to provide personnel with a basic understanding of performing a patch test, determining cleanliness levels and analysing wear debris. Course attendees will also become familiar with all patch test kit equipment.

As required, a maximum of 10 per recommended due to practical exercises.

course

COURSE MATERIAL A course manual is supplied to all attendees.

ASSESSMENT

COURSE STRUCTURE This course is a mix of theory and practical with training exercises and demonstrations and includes interactive presentations as well as hands on activities.

Successful achievement will involve completion of the practical exercises.

CERTIFICATION A course certificate is presented upon successful completion.

COURSE CONTENT (details on page 2) ATTENDANCE Lubrication Technicians, Reliability Engineers, Mechanical Fitters, Condition Monitoring Personnel, Maintenance Supervisors & Team Leaders, Machine Operators & Maintenance Personnel

Please contact Clean Lube Solutions to enquire about upcoming courses near you.

DURATION 1 Day, with appropriate breaks

Clean Lube Solutions carries out a range of on -site hydrocarbon training courses that are designed around your site operations and specific requirements. We are a hydrocarbon management company that is focused on supplying your vital training requirements where they are most needed and to personnel who are in most need of them. Our courses may be customized to your specific industry needs and may be booked to be held onsite (sufficient numbers required) or at one of our planned classes held in major and regional cities throughout the year.

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia ABN: 67 116 189 701

This workshop is aimed at providing participants with the skills and knowledge to enable understanding and practical use of Patch Test Kits. INTRODUCTION

CLEANLINESS DETERMINATION

Review ISO4406 Cleanliness Code. Purpose of patch kit oil analysis program in minimizing lubrication related machinery failures.

All personnel to ascertain cleanliness levels using patch book.

PATCH TESTING EQUIPMENT

Identifying particle types, wear modes and wear particles. Estimating particle type and percentage distribution.

Introduction to patch kit equipment. What is it, why use it, equipment review, what it can tell us, when to perform a patch test.

WEAR DEBRIS ANALYSIS

PATCH TEST REPORT GENERATION Produce a digital microscopic image and analysis report.

HOW TO PERFORM A PATCH TEST

PROACTIVE USE OF PATCH KIT

Equipment. Preparation. Accurate method and technique of patch testing. Performing a patch test on high viscosity oils. Selection of correct analysis membranes.

Understand how to use a patch kit to determine filter trolley usage and alarm levels.

PERFORM A PATCH TEST All personnel to perform a microscopic patch test of both low and high viscosity oils.

Clean Lube Solutionsâ&#x20AC;&#x2122; training courses are designed to assist organisations with their journey towards best practice in fluid management and incorporate vital steps to introduce and carry out a world class Total Fluid Management Program. Ongoing training and knowledge improvement is helping to achieve a safe, contaminant free lubrication environment within heavy industrial companies throughout Australia and the world.

WHO SHOULD ATTEND? Condition Monitoring Personnel Machine Operators & Maintenance Personnel Lubrication Technicians Reliability Engineers Mechanical Fitters

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia ABN: 67 116 189 701

Highly refined turbine oils require a very specific knowledge base to successfully manage this vital asset. Gain a more detailed understanding of oil analysis techniques and strategies to implement a world class oil management program for your machinery with this specialized course.

COURSE AIM This course is specifically designed to provide engineering staff with the knowledge to proactively maintain lubricants, in particular turbine oil. By providing a better understanding of turbine oil we aim to increase its service life and minimise oil related problems on equipment. COURSE STRUCTURE

COURSE MATERIAL A course manual is supplied to all attendees. ASSESSMENT Successful achievement will involve completion of the practical exercises and a pass in a theory exam. CERTIFICATION

This course is a mix of theory and practical with training exercises, demonstrations, interactive presentations as well as hands on workshop activities. References to actual case studies are included.

A course certificate is presented upon successful completion

COURSE CONTENT (details on page 2) ATTENDANCE All personnel required to interpret and act upon oil analysis reports, including reliability and turbine engineers, condition monitoring personnel, etc DURATION 1 Day, with appropriate breaks

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia ABN: 67 116 189 701

Clean Lube Solutions’ Advanced Lubrication Principles for Turbine Engineers course includes interactive presentations, videos and discussion, as well as hands on workshop activities.

This workshop is aimed at providing participants with the skills and knowledge to enable understanding of the following: INTRODUCTION

     

WATER CONTAMINATION

   

Lubrication Costs Maintenance Strategies Machinery Failures Changing the way we go about business Contamination Control approach Manufacture Lubricating Oils

Associated Problems Bearing Life Extension Detection Methods Removal Methods

OIL CHANGE PROCEDURES

 Turbine Oil Chemistry  Types - Group I vs Group II vs Group III

   

GREASE

OIL OXIDATION

REVIEW OF BASE OILS & ADDITIVES

    

Review of composition, base oils, thickeners, additives, types Grease vs Oil Selection Application

Cause of premature failures Total Contamination Control Sources of contamination ISO Cleanliness Code Cleanliness Monitoring

TURBINE OIL ANALYSIS TESTING

VARNISH & OXIDATION TESTING

 Why test for V&O insolubles  Types of tests  Reporting

FILTRATION PERFORMANCE

    

What is Oxidation Causes Effects Prolonging oil life & reducing effects

 Types of tests  Recommended limits

CONTAMINATION CONTROL

    

   

Flushing High velocity turbulent flow Benefits and limitations Procedures

TURBINE OIL ANALYSIS REPORTS

Performance ratings Filter element & housing design Media types Breathers Mobile filter units

 Familiarisation with Turbine Test Reports  Interpretation  Producing proactive recommendations Successful achievement will involve completion of the practical exercises and a pass in a theory exam.

Clean Lube Solutions’ training courses are designed to assist organisations with their journey towards best practice in fluid management and incorporate vital steps to introduce and carry out a world class Total Fluid Management Program. Ongoing training and knowledge improvement is helping to achieve a safe, contaminant free lubrication environment within heavy industrial companies throughout Australia and the world.

3/ 78-80 Eastern Rd Browns Plains, Qld 4280, Australia ABN: 67 116 189 701