Buyer’s Guide
Cable Rail Systems designed for Wood Posts
Visit www.viewrailsystems.com
How it Works The Viewrail cable rail system is comprised of two mounting options for wood posts, each utilizing our hallmark hidden-fastener innovations that keep your project simple and elegant. Our mounting options are the Wood Dual Inside Post Mount, and the Standard Mount. The following diagrams and descriptions are a great way to get familiar with our cable rail system.
The Wood Dual Inside Post Mount The Wood Dual Inside Post Mount is designed for use in wood post projects where both sides of a post are not accessible at both ends of a cable run. All posts will be drilled with half inch holes all the way through the post, except for the posts receiving the Wood Inside Post Mounts. Those posts will have a half inch hole drilled 1 11/16" deep, which will then have the Wood Inside Post Mounts screwed into them. Now a Threaded Crimp Fitting is crimped to one end of the cable and threaded into the Wood Inside Post Mount. Cable and Insert Sleeves are strung, and the other end of the cable is measured, cut, strung with an Uncrimped Threaded Crimp Fitting, and crimped with a Cable Stop. The Uncrimped Threaded Crimp Fitting and Cable Stop are inserted into the Wood Inside Post Mount. Using the tools provided in the Viewrail Rental Tool Kit, these two parts are threaded together and tightened, which pushes the Cable Stop in to create tension. Tighten until the appropriate amount of tension is achieved. Tap in the Insert Sleeves and you’re finished.
Dual Inside Post Mount Diagram [Not recommended for cedar. Testing shows the screws will hold over 1000 pounds in Southern Yellow Pine.]
7x7 5/32" Stainless Steel Cable
Insert Sleeves
*Holes must be 1/2"
Insert Sleeve Threaded Crimp Fitting [uncrimped] Threaded Crimp Fitting Cable Stop
This Uncrimped Threaded Fitting pushes the Cable Stop to tighten the cable. *This system is suitable for all types of wood. Pre-drilling is required.
Visit www.viewrailsystems.com
2
How it Works The Standard Mount The Standard Mount can be used with wood or steel posts and requires half inch holes to be drilled in preparation for the stainless steel cable and components. A Fixed End Fitting is crimped to one end of the cable. Next, the cable is strung through the posts, making sure any Insert Sleeves have been strung as well. The other end of the cable is now measured and cut to the proper length, after which a Threaded Crimp Fitting is crimped to it. The Threaded Crimp Fitting and cable are inserted into one side of the post, while a Tension Receiver is inserted into the opposite side of the same post. Using the tools provided in the Viewrail Tool Kit, these two parts are threaded together and tightened until the appropriate amount of tension is achieved. Tap in the Insert Sleeves and you’re finished.
Standard Mount Diagram 7x7 5/32" Stainless Steel Cable
Insert Sleeve Threaded Crimp Fitting Insert Sleeve
Tension Receiver
Fixed End Fitting
*Holes must be 1/2"
Visit www.viewrailsystems.com
3
UNCRIMPED Threaded Crimp Fitting Cable Stop
Bundles
Threaded Crimp Fitting
Oval Washer
Wood Inside Post Mount
Washer Insert Sleeve Long Insert Sleeve
Wood Inside Post Mount
Derlin Plastic Washers (2)
Post
CRIMP FIRST
Post
CRIMP LAST
Wood Dual Inside Post Level Fitting Bundle – VR242
This bundle contains two (2) Wood Inside Post Mounts, two (2) Threaded Crimp Fittings, one (1) Cable Stop, two (2) Insert Sleeves, and two (2) derlin washers. Use on runs up to 30’; can turn one 40º angle.
UNCRIMPED Threaded Crimp Fitting Wood Inside Post Mount Cable Stop
(x 2)
(x 2)
(x 2)
(x 2)
Post
Threaded Crimp Fitting Wood Inside Post Mount
Wood Angle Inserts
Derlin Plastic Washers (2)
Not recommended for cedar posts.
CRIMP FIRST
Post
CRIMP LAST
Wood Dual Inside Post Angle Fitting Bundle – VR245
This bundle contains two (2) Wood Inside Post Mounts, two (2) Threaded Crimp Fittings, one (1) Cable Stop, two (2) Wood Angle Inserts, and two (2) Delrin washers. Use on runs up to 30’; can turn one 40º angle. Tension Receiver Insert Sleeve
(x 2)
(x 2)
(x 2)
(x 2)
Angle Insert Sleeve
Not recommended for cedar posts.
Angle Washer
Fixed End Fitting
Wood Standard Level Fitting Bundle – VR252
This bundle contains one (1) Fixed End Fitting, one (1) Threaded Crimp Fitting, one (1) Tension Receiver, two (2) Insert Sleeves, and two (2) Washers. Use on straight runs up to 40’; can turn one 45º corner.
(x 2)
(x 2)
Wood Standard Angle Fitting Bundle – VR255
This bundle contains one (1) Fixed End Fitting, one (1) Threaded Crimp Fitting, one (1) Tension Receiver, two (2) Wood Angle Inserts, two (2) Angle Washers, and two (2) Oval Washers. Use on straight runs up to 40’.
(x 2)
(x 2)
Tension Receiver
(x 2)
Insert Sleeve
Angle Insert Sleeve
Angle Washer
Fixed End Fitting
Wood Dual Tension Level Fitting Bundle – VR262
This bundle contains two (2) Threaded Crimp Fittings, two (2) Tension Receivers, two (2) Insert Sleeves, and two (2) Washers. Use on runs up to 70’; can turn up to two 45º angles.
(x 2)
(x 2)
Visit www.viewrailsystems.com
(x 2)
(x 2)
4
Components Here you’ll find all of the parts in our Bundles, as well as a variety of fittings, sleeves, and washers that give the Viewrail Cable Rail System the flexibility your project demands.
Stainless Steel Cable – VR100
Our 5/32ʺ 316SS marine-grade stainless steel cable is suitable for residential and commercial applications. It is made from 7 bundles of 7 strands each. The multiple bundles makes it very flexible and easy to turn corners.
Tension Receiver – VR301
This part is threaded inside to receive the Threaded Crimp Fitting. An allen wrench is used to turn the Tension Receiver to tighten a cable.
Threaded Crimp Fitting – VR302
This part is crimped to the end of a cable so it can be terminated in a Tension Receiver or Inside Post Mount.
Fixed End Fitting – VR308
This part is crimped to the end of a cable and used at the opposite end of a Tension Receiver in our Standard Fitting Bundle.
Wood Inside Post Mount – VR321
These parts are used to mount cable to wood posts when mounting through the post is not desirable.
Cable Stop – VR312
This part is crimped to the end of a cable to provide a free-spinning termination used at one end of the Dual Inside Post Mount. Two (2) included Delrin washers allow the parts to free-spin.
(x 2)
Insert Sleeve – VR330
This part is a way to cover the hole wherever cable exits a post, creating a clean and elegant look. Insert sleeves are required for certain corner applications.
Wood Angle Insert – VR336
This part serves the same purpose as the Insert Sleeve, except it is used whenever cable passes through a post at an angle. (as with stairs, etc.)
Stainless Steel Washer (VR340) and Oval Washer (VR342) Washers are recommended whenever a Fixed End Fitting or a Tension Receiver is used in a softwood or vinyl application. Oval washers are for use in an angled application.
Angle Washer – VR345
Angle washers are recommended whenever a Fixed End Fitting or a Tension Receiver is used in an angled application.
Visit www.viewrailsystems.com
5
Intermediate Posts The Viewrail cable rail system offers intermediate posts as a solution for layouts that have more than 4 feet between posts. These posts can be spaced evenly between main posts to keep cable deflection to a minimum.
Mounting bracket Wood block
1st
Screw
2nd
• Available in stainless or aluminum: brushed finish or powdercoat black • Can be trimmed to fit on job site or ordered to specific height • Available with a swivel top for stairs • Available with custom hole spacing
Visit www.viewrailsystems.com
6
Installation Considerations Wood posts should be installed no more than 4 feet apart to keep cable within the 4” sphere rule. Intermediate posts can be thin material. Anchor posts at the end of a run should be at least 3 ½” square. Wood posts must be anchored securely to the deck. The tension of the cables produces extreme forces. Holes in posts should be drilled a maximum of 3 ⅛” on center apart. Handrail must be strong enough to not deflect under the forces of the cable Vinyl wrapped and composite wrapped posts can be easily used with the dual inside post mount since all of the mounting is into the wood substructure. The standard mount requires shimming to be sure that the vinyl or composite does not compress or deflect when tightening the cable. Listed below are ways that corners can be configured:
Start/Stop Corner Corner Start/Stop Start/Stop Corner Start/Stop Corner Start/Stop Corner Start/Stop Corner Start/Stop Corner This configuration terminates
Thisconfiguration configurationterminates terminatesaacable cablerun run This in each post. a cable run in each post. in each post. This terminates run This configuration configuration terminates a a cable cable run This configuration terminates a cable run This configuration terminates a cable run in each each post. in post. in each post. in each post. This configuration terminates a cable run Multiple Post Post Corner Corner Multiple in each post.
Start/Stop Corner
Multiple Post Multiple Post Corner Corner Multiple Post Corner Multiple Post Corner Start/Stop Corner
Multiple Post Corner This configuration requires Thisconfiguration configurationrequires requiresour ourInsert InsertSleeves. Sleeves. Insert Sleeves. This Multiple Post Corner This configuration configuration requires requires our our Insert Insert Sleeves. Sleeves. This This configuration requires oura Insert terminates cable Sleeves. run in each post. This configuration requires our
Insert Sleeves. This configuration requires our Insert Sleeves.
Single Post Corner FixedStandard Single Post Corner Fixed Single Post Corner Fixed Single Post Corner Multiple Post Corner Start/Stop Corner Fixed Single configuration uses aPost Corner FixedThis Single Post Corner
Standard bundle and requires a 3.5 inchSingle minimum post size. This Corner configuration uses two two Fixed Fixed End End Fittings. Fittings. Fixed Post This configuration uses This requires terminates a Insert cable run This configuration configurationThis uses configuration twoour Fixed EndSleeves. Fittings. usestwo twoFixed FixedEnd EndFittings. Fittings. This configuration uses Fixed Single Post Corner in each post.
Fixed Single Single Post Post Corner Corner This configuration uses two Fixed End Fittings. Fixed FixedFixed Single Post Corner Single Post Corner Multiple Post Corner FixedThis Single Post Corner This configuration uses two Fixed End Fittings. Fixed Single Single Post Corner configuration uses two Fixed Post Corner
Fixed Single Post Corner
Fixed End Fittings.This This configuration configuration uses uses two two Fixed Fixed End End Fittings. Fittings. This configuration uses two Fixed End Fittings. This configuration requires our Insert Sleeves. This Corner configuration uses two Fixed End Fittings. Fixed Single Post
Thisconfiguration configurationuses usestwo twoFixed FixedEnd EndFittings. Fittings. This
Fixed Post Corner This configuration uses two Fixed End Fittings. Inside Post Mount Inside PostSingle Mount Corner Corner Inside Post Mount Corner FixedInside SinglePost PostMount CornerCorner This configuration uses two Fixed End Fittings. FixedThis Single Post Corner configuration uses two Inside This Mount configuration uses two two Inside Inside Posttwo Mounts Inside Post Corner This configuration uses Post Mounts configuration uses Fixed Inside Post Mount Post Mounts and requires a This 3.5 Corner This configuration uses two Inside Post Mounts and requires a 3.5" minimum post size. and requires a 3.5" minimum post size. inch minimum postand size. requires a 3.5" minimum post size. This configuration uses two Fixed End Fittings. This configuration uses two Fixed End Fittings.
End Fittings.
Inside Post Mount Corner Thisconfiguration configurationuses usestwo twoInside InsidePost PostMounts Mounts Corner This
Offset Offset Single Single Post Post Corner Corner Offset SinglePost Post Mount Corner Inside Inside Post Mount Corner Fixed Single Post Corner
andrequires requiresaa3.5" 3.5"minimum minimumpost postsize. size. and This uses Receivers This configuration uses two Inside Post Mounts This configuration configuration uses our our Tension Tension Receivers This configuration usesby our Tension Receivers in holes that are offset ½". in holes that are offset by ½". and requires a 3.5" minimum post size. This configuration uses two Inside Post Mounts Offset Single Post Corner This configuration uses two Inside Post Mounts Visit www.viewrailsystems.com in holes that are offset by ½". Offset Single Post Corner and requires a 3.5" minimum post size. This configuration uses two Fixed End Fittings. and requires a 3.5" minimum post size.
Offset Single Post Corner Thisconfiguration configurationuses usesour ourTension TensionReceivers Receivers Corner This
Offset Single Post Corner Offset SingleCorner Post Inside Post Mount
7
Code Compliance & Warranty Code Compliance for 4ʺ Sphere Meeting the 4ʺ sphere rule means that cables should be spaced on the standard spacing provided in the viewrail posts. The standard spacing is 3 ⅛ʺ O.C. which allows a reasonable amount of deflection of the cable when the posts are spaced no more than 4’ apart. When laying out a deck or balcony it is tempting to space posts farther than 4’ apart, however the deflection of the cable increases dramatically and it cannot be overcome with increased tension. Do not place posts more than 4’ apart and do not space cables more than 3 ⅛ʺ apart to conform to the 4ʺ sphere rule. Often posts are placed adjacent to each other for a dual corner. When placing two posts in a corner, be sure to place them no more than 4ʺ from each other.
Viewrail Stainless Steel Cable and Fittings 10 Year Warranty Viewrail warrants that all Viewrail stainless steel cable and fittings shall be free from defects in material and workmanship under normal use, conditions, installation and maintenance in accordance with product specifications for ten (10) years from date of purchase. Conditions: 1. This warranty excludes normal weathering, scratching, tarnishing or product failure caused by exposure to corrosive elements or atmospheric contaminates (e.g. salt spray/air, chemical fumes, pollution, etc), negligence, abuse, vandalism, alteration, accident, shipping, improper maintenance, improper use, improper installation, or acts of God or other causes beyond the control of Viewrail. 2. Buyer shall give Viewrail prompt written notice upon discovery of any such defect. Upon receipt of such notice, Viewrail reserves the right to inspect the product under claim and at its sole option determine whether to repair or replace said product or refund the Buyer the full purchase value of the product. This shall be Buyer’s sole and exclusive remedy under this agreement. 3. This warranty only covers the costs of defective materials, not the costs of shipping, reinstallation, work displaced, or other incidental costs associated with any warranty claim. 4. Warranty applies only to the original buyers who purchased the product directly from Viewrail. A copy of the original receipt or invoice is required for any claim. 5. To the fullest extent permitted by law, Viewrail’s liability for any and all injuries, claims, losses, expenses or damages whatsoever, including any special, indirect, incidental or consequential damages, arising out of or in any way related to this agreement (including but not limited to Viewrail’s negligence, strict liability, breach of contract or breach of warranty) shall be limited to the sole and exclusive remedy specified above. 6. Except as specifically provided herein, Viewrail makes no other warranties, expressed or implied. All claims are to be made in writing and addressed to Viewrail, 1722 Eisenhower Dr. North, Goshen, IN 46526.
Visit www.viewrailsystems.com
8 Version 1.3 — 5-16-2014