Orton presentation

Page 1

IMI ORTON Company and Product Presentation

09.05.2018

IMI Orton Presentation.mp4


Milestones 1963 Founded by Mr. Licini (ENI Group Mgr.) as AMI s.r.l. to produce Rubber Lined Butterfly Valves up to 24� DS Series, under licence of DEMCO USA. 1966 AMI S.r.l. changed name in ORTON S.r.l. 1987 Launch in production of Double Eccentric Rubber Seated Valve - VFSeries

1988 Launch in production of Triple Off-Set Metal Seated Valves - MV Series 1992 Orton was certified by DNV for its compliance with ISO 9001 1993 Acquired by British Group FCX Truflo International 1996 Relocated to a new larger facility in San Nicolò, with a total covered area of 12,000 m2

2001 Orton was certified by DNV for its compliance with PED regulation - CE Mark 2002 Large projects in LNG market for Cryogenic valves MV series. 2003 Plant extension and construction of the bunker for High Pressure Gas tests and Cryogenic tests, realized in a safe environment and in a protected external area 2006 IMI plc, British Group in April acquired Truflo International group, and Orton became part of the IMI Severe Service Isolation Valve Division. In June 2006 CAPEX for New Plant construction was decided. 2007 Orton was certified by DNV for its compliance with ISO 14001 2008 Relocation in the new factory in Piacenza. 60.000 m2 area, 17.000 m2 covered area, 3000 m2 offices 2009 Enlarged market penetration by opening Sales office in China and USA 2013 A further plant expansion for 2500 m2 covered area.


IMI plc overview A dynamic, global business delivering innovative, knowledge-based engineering solutions

Revenues in 2017 of ÂŁ1,751m

10,600 Employees in more than 20 countries world-wide Listed on the London Stock Exchange and member of the FTSE100 Index


IMI Critical Engineering Organization

Control Focused specifically on control valve products

Isolation Focused specifically on valves for Isolation applications

Petrochemical Focused specifically on valves for Refinery, FCC, Steel Plants, Ethylene,

Actuation Focused specifically on Actuators and Instrumentation for linear and Âź turn valves

IPG Focused specifically on special valves Naval Defense


Who is ORTON today ? ORTON TODAY Employees: 245 Sales 2017: 81 MEur

Customized Solutions

Innovation

Reliable partnership

Development


Market development


Quality and Certification Orton products are manufactured to ISO 9001 and UNI EN 29001. Tests are carried out under the auspices of RINA, LL Register, DNV, TUV, Bureau Veritas, SGS, MMI ISPECL, ABS, Stoomwezen, ENEL and APAVE. ISO 9001 – Quality Management System - since February 1992 ISO 14001 – Environmental Management System – since December 2007 OHSAS 18001 – Health & Safety Management system - since December 2009 ISO 50001 – Energy Management system - since December 2016


LEAN manufacturing and Visual managment

OBEYA War room

-

Real time information Visual alert for items near to "past due" Machining workload based on work order showed in real time KPIs betwen department


ORTON Workshop – Reception Area & Quality inspection

Temporary storage for Material reception: Castings Actuators

Quality inspection: - Visual & dimensional examination -PMI test - Dye penetrant - Magnetic particles - X-Ray Examinations– Outsourced to foundry


ORTON Workshop – Machining area CNC Horizontal Milling Machining Centres – medium size

Raw Material Reception Area

ALESAMONTI – CNC Horizontal Boring Machine – capacity up to DN 3000 (120”)


Machining Shop – Vertical Lathes Area DN 120” cl.150 fully in Al- Br on the main sea water intake pipeline on Train 6&7 at RasGas LNG Plant - Qatar


Large Vertical Lathes – CNC Milling Centre

2017: New Lathe – MCSV 3200 Replacement of M10 «Titan 4000» with M34 MCSV 3200 25% set-up time reduction 20% machining time reduction


Assembly Area All valves are internally assembled by qualified people

New Plant has been designed and realized to increase the Production capacity up to 120 MEuro of turn over


Final Testing Area Hydraulic vertical press 1500 Tons of force to test valves up to 100�

All valves are 100% internally tested and certified in accordance with API 598. One horizontal test rig and five Vertical Test Rigs, including hydraulic press up to 600 Ton of power are available.


Final Testing Area 2017: New test bench

3000 Tons of force to test valves up to 60�


Cryogenic, High Pressure, High Temperature Testing Area

DFS 80” valve for NRP - KNPC

Five Bunkers for Cryogenic, High Pressure Gas test, Fire test, Fugitive Emission Test. Test capability up to (160”) in the larger pit 6m deep.

BWTE 72” valve for Perù LNG


Product Line

Concentric Rubber Lined DS Series

Concentric PTFE Lined TF Series

Triple Eccentric Metal MV Series

Triple Eccentric Cryo MV Series

Concentric Full PTFE Lined Double Eccentric Rubber VF Series TT Series

Control Butterfly valve MR Series

NON-RETURN Butterfly NR / NM Series


DS Series Valve

Features and Benefits • Full rated • Bi-directional tight shut-off • Resilient seat • Self centering disc • Body and stem not in contact with the fluid • Easy installation and maintenance • No pins or keys to connect the disc up to 24”

Typical Applications

Temperature limits From -20°C (-4°F) up to +150°C (+302°F)

Pressure limits From Full Vacuum up to + 20 Bar (285 psi) Full Rated

• Utilities • Air • Water • Fire fighting • Sea water • Slurry • Brine • Nitrogen • Sewer • Geothermal water • Demineralization water


DS Series Valve

Post indicator valves Underground installation

60 off 18” – 150# for underground service on fire fighting system at Dolphin Gas Plant (Qatar) by JGC Japan

Fire fighting system UL-1091 3’’-24’’ up to PN 20


VF Series Valve

Features and Benefits • Resilient Seal Ring on the disc • Bi-directional tight shut-off • Double eccentricity • Bi-directional shaft axial support • Easy installation and maintenance, without remove the valve from the line • Large sizes available

Typical Applications Temperature limits From -20°C (-4°F) up to +150°C (+302°F)

Pressure limits From Full Vacuum up to + 25 Bar (355 psi) Full Rated

• Water transportation • Sea water • Geothermal water • Fire fighting • Brine • Desalination plant • Demineralization water


VF Series Valve Product Range

DN 2” up to 160”

Body style

Double Flanged Wafer Lugged Butt-Weld

Rating

NP 6 -10 - 16 - 25 Cl. 150

Materials

Ductile Iron Carbon Steel Stainless Steel Aluminum Bronze High Alloy Titanium

112” NP 6 Double Flange fabricated execution Applicable Std. : • Design : • Face to Face : • Flange : • Testing :

ANSI B16.34 / ASME VIII API 609 / ISO 5752 short UNI / DIN / ISO / ANSI /AWWA API 598


MV Series valve Triple Eccentric Metal to Metal seated Valve

THE MV SERIES VALVE IS A PROCESS VALVE

Temperature limits

Applicable Standards :

From -196°C up to +818°C

Pressure limits From Full Vacuum up to + 430Bar

• • • • •

Design: ANSI B16.34 / ASME VIII Flange: ANSI / ISO / DIN / UNI / JIS Face to Face : API / ISO / ANSI Testing: ZERO LEAKAGE Fire Test : ISO 10497 / API 607


MV Series valve Metal Sealing Principle Non Rubbing Rotation Advantages

No contact prior to seating

Contact only once Seated

MV series valve is a torque seated valve design Higher torque applied = More tightness in the sealing capability MV series valve does not require a stopper in the closed position, the body seat is the natural stopper for the seal ring Zero Leakage with metal to metal seal Less Maintenance Longer life expectancy Better Operability Much lower torque compared to other valve design (particularly the ball valve) Speed of operation Suitable for modulating application

In the Bolted seat design, the seal ring on the disc and the body seat are both FULLY REPLACEABLE ON LINE


MV Series Valve – Cryogenic service

16” ANSI Cl.600 Manual valve – Yamal LNG – supplied to Technip


MV Series valve Materials of construction For extreme applications • WCB, LCB, LCC • CF3, CF3M, CF8, CF8M • WCC , WC6, WC9 • C5 , C12 • Duplex • Superduplex • Monel • Hastelloy • 254 SMO • Inconel • Alloy 20 • Aluminum Bronze • Titanium

Cryogenic version down to - 196°C

High Temperature up to + 818°C


MV Series valve Throttling and Shut-Off Service CV Curve for MV 12" #600 Shaft Side

When ONE Valve only is required to combine Throttling Service and Shut-Off Performances, the triple eccentric design is the ideal choice

110 100

CV%

90 80

Interpolating line (CV)

CV%

70 60 50 40 30 20 10 -

0

10

20

30

40

50

60

70

80

90

Angle (°)

The MV Valve has no rubbing during rotation: No need of frequent maintenance even for High Cycle Operations Sizing Software developed according to ISA method to correctly size the Orton Valves on control applications

SPECIAL EXECUTION ANTICAVITATION TRIM


Control & Isolation valve engineering approach. Example: flow capacity CV ≈ 7800 rating #600 - CS Body SS Trim

GLOBE 24’’

BUTTERFLY 20’’

BALL 16’’

Weight = 3600 Kg Height = 215 cm Budget 77.500 €

Weight = 6570 Kg Height = 340 cm Budget 290.000 €

Weight = 2000 Kg Height = 185 cm Budget 69.500 €


MV Series valve Large sizes

DN 60” cl.300 – air wind tunnel – air at 600°C 10 Bar

Large sizes

perfect sealing

compact design

high reliability

lowest weight

low fugitive emission

DN 108”/150# to HHI (Korea) for MARAFIQ Power Station (Saudi) - Steam Isolation @ 6 Bar/300°C


Reference List

Orton reference list Key customers


Reference List

Orton reference list End User approvals


Recognition Award / 1

VF series 78” Cl. 150 and 52” Cl. 150 Yanbu desalination plant phase III


SWCC Recognition Award / 2


Life Cycle Cost

Cost of the Valve Consequential Cost Retrofit Cost Maintenance Cost Unexpected Maintenance Cost Spare Parts Consumption Cost Production lost Cost Energy Consumptions Cost Orton MV, will support your original investment plan Other products will have consumer behavior and will represents the under water part of the ICEBERG


The most complete range of Triple Eccentric Metal Seated Valve

Thank you


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