IMI ORTON Company and Product Presentation
09.05.2018
IMI Orton Presentation.mp4
Milestones 1963 Founded by Mr. Licini (ENI Group Mgr.) as AMI s.r.l. to produce Rubber Lined Butterfly Valves up to 24� DS Series, under licence of DEMCO USA. 1966 AMI S.r.l. changed name in ORTON S.r.l. 1987 Launch in production of Double Eccentric Rubber Seated Valve - VFSeries
1988 Launch in production of Triple Off-Set Metal Seated Valves - MV Series 1992 Orton was certified by DNV for its compliance with ISO 9001 1993 Acquired by British Group FCX Truflo International 1996 Relocated to a new larger facility in San Nicolò, with a total covered area of 12,000 m2
2001 Orton was certified by DNV for its compliance with PED regulation - CE Mark 2002 Large projects in LNG market for Cryogenic valves MV series. 2003 Plant extension and construction of the bunker for High Pressure Gas tests and Cryogenic tests, realized in a safe environment and in a protected external area 2006 IMI plc, British Group in April acquired Truflo International group, and Orton became part of the IMI Severe Service Isolation Valve Division. In June 2006 CAPEX for New Plant construction was decided. 2007 Orton was certified by DNV for its compliance with ISO 14001 2008 Relocation in the new factory in Piacenza. 60.000 m2 area, 17.000 m2 covered area, 3000 m2 offices 2009 Enlarged market penetration by opening Sales office in China and USA 2013 A further plant expansion for 2500 m2 covered area.
IMI plc overview A dynamic, global business delivering innovative, knowledge-based engineering solutions
Revenues in 2017 of ÂŁ1,751m
10,600 Employees in more than 20 countries world-wide Listed on the London Stock Exchange and member of the FTSE100 Index
IMI Critical Engineering Organization
Control Focused specifically on control valve products
Isolation Focused specifically on valves for Isolation applications
Petrochemical Focused specifically on valves for Refinery, FCC, Steel Plants, Ethylene,
Actuation Focused specifically on Actuators and Instrumentation for linear and Âź turn valves
IPG Focused specifically on special valves Naval Defense
Who is ORTON today ? ORTON TODAY Employees: 245 Sales 2017: 81 MEur
Customized Solutions
Innovation
Reliable partnership
Development
Market development
Quality and Certification Orton products are manufactured to ISO 9001 and UNI EN 29001. Tests are carried out under the auspices of RINA, LL Register, DNV, TUV, Bureau Veritas, SGS, MMI ISPECL, ABS, Stoomwezen, ENEL and APAVE. ISO 9001 – Quality Management System - since February 1992 ISO 14001 – Environmental Management System – since December 2007 OHSAS 18001 – Health & Safety Management system - since December 2009 ISO 50001 – Energy Management system - since December 2016
LEAN manufacturing and Visual managment
OBEYA War room
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Real time information Visual alert for items near to "past due" Machining workload based on work order showed in real time KPIs betwen department
ORTON Workshop – Reception Area & Quality inspection
Temporary storage for Material reception: Castings Actuators
Quality inspection: - Visual & dimensional examination -PMI test - Dye penetrant - Magnetic particles - X-Ray Examinations– Outsourced to foundry
ORTON Workshop – Machining area CNC Horizontal Milling Machining Centres – medium size
Raw Material Reception Area
ALESAMONTI – CNC Horizontal Boring Machine – capacity up to DN 3000 (120”)
Machining Shop – Vertical Lathes Area DN 120” cl.150 fully in Al- Br on the main sea water intake pipeline on Train 6&7 at RasGas LNG Plant - Qatar
Large Vertical Lathes – CNC Milling Centre
2017: New Lathe – MCSV 3200 Replacement of M10 «Titan 4000» with M34 MCSV 3200 25% set-up time reduction 20% machining time reduction
Assembly Area All valves are internally assembled by qualified people
New Plant has been designed and realized to increase the Production capacity up to 120 MEuro of turn over
Final Testing Area Hydraulic vertical press 1500 Tons of force to test valves up to 100�
All valves are 100% internally tested and certified in accordance with API 598. One horizontal test rig and five Vertical Test Rigs, including hydraulic press up to 600 Ton of power are available.
Final Testing Area 2017: New test bench
3000 Tons of force to test valves up to 60�
Cryogenic, High Pressure, High Temperature Testing Area
DFS 80” valve for NRP - KNPC
Five Bunkers for Cryogenic, High Pressure Gas test, Fire test, Fugitive Emission Test. Test capability up to (160”) in the larger pit 6m deep.
BWTE 72” valve for Perù LNG
Product Line
Concentric Rubber Lined DS Series
Concentric PTFE Lined TF Series
Triple Eccentric Metal MV Series
Triple Eccentric Cryo MV Series
Concentric Full PTFE Lined Double Eccentric Rubber VF Series TT Series
Control Butterfly valve MR Series
NON-RETURN Butterfly NR / NM Series
DS Series Valve
Features and Benefits • Full rated • Bi-directional tight shut-off • Resilient seat • Self centering disc • Body and stem not in contact with the fluid • Easy installation and maintenance • No pins or keys to connect the disc up to 24”
Typical Applications
Temperature limits From -20°C (-4°F) up to +150°C (+302°F)
Pressure limits From Full Vacuum up to + 20 Bar (285 psi) Full Rated
• Utilities • Air • Water • Fire fighting • Sea water • Slurry • Brine • Nitrogen • Sewer • Geothermal water • Demineralization water
DS Series Valve
Post indicator valves Underground installation
60 off 18” – 150# for underground service on fire fighting system at Dolphin Gas Plant (Qatar) by JGC Japan
Fire fighting system UL-1091 3’’-24’’ up to PN 20
VF Series Valve
Features and Benefits • Resilient Seal Ring on the disc • Bi-directional tight shut-off • Double eccentricity • Bi-directional shaft axial support • Easy installation and maintenance, without remove the valve from the line • Large sizes available
Typical Applications Temperature limits From -20°C (-4°F) up to +150°C (+302°F)
Pressure limits From Full Vacuum up to + 25 Bar (355 psi) Full Rated
• Water transportation • Sea water • Geothermal water • Fire fighting • Brine • Desalination plant • Demineralization water
VF Series Valve Product Range
DN 2” up to 160”
Body style
Double Flanged Wafer Lugged Butt-Weld
Rating
NP 6 -10 - 16 - 25 Cl. 150
Materials
Ductile Iron Carbon Steel Stainless Steel Aluminum Bronze High Alloy Titanium
112” NP 6 Double Flange fabricated execution Applicable Std. : • Design : • Face to Face : • Flange : • Testing :
ANSI B16.34 / ASME VIII API 609 / ISO 5752 short UNI / DIN / ISO / ANSI /AWWA API 598
MV Series valve Triple Eccentric Metal to Metal seated Valve
THE MV SERIES VALVE IS A PROCESS VALVE
Temperature limits
Applicable Standards :
From -196°C up to +818°C
Pressure limits From Full Vacuum up to + 430Bar
• • • • •
Design: ANSI B16.34 / ASME VIII Flange: ANSI / ISO / DIN / UNI / JIS Face to Face : API / ISO / ANSI Testing: ZERO LEAKAGE Fire Test : ISO 10497 / API 607
MV Series valve Metal Sealing Principle Non Rubbing Rotation Advantages
No contact prior to seating
Contact only once Seated
MV series valve is a torque seated valve design Higher torque applied = More tightness in the sealing capability MV series valve does not require a stopper in the closed position, the body seat is the natural stopper for the seal ring Zero Leakage with metal to metal seal Less Maintenance Longer life expectancy Better Operability Much lower torque compared to other valve design (particularly the ball valve) Speed of operation Suitable for modulating application
In the Bolted seat design, the seal ring on the disc and the body seat are both FULLY REPLACEABLE ON LINE
MV Series Valve – Cryogenic service
16” ANSI Cl.600 Manual valve – Yamal LNG – supplied to Technip
MV Series valve Materials of construction For extreme applications • WCB, LCB, LCC • CF3, CF3M, CF8, CF8M • WCC , WC6, WC9 • C5 , C12 • Duplex • Superduplex • Monel • Hastelloy • 254 SMO • Inconel • Alloy 20 • Aluminum Bronze • Titanium
Cryogenic version down to - 196°C
High Temperature up to + 818°C
MV Series valve Throttling and Shut-Off Service CV Curve for MV 12" #600 Shaft Side
When ONE Valve only is required to combine Throttling Service and Shut-Off Performances, the triple eccentric design is the ideal choice
110 100
CV%
90 80
Interpolating line (CV)
CV%
70 60 50 40 30 20 10 -
0
10
20
30
40
50
60
70
80
90
Angle (°)
The MV Valve has no rubbing during rotation: No need of frequent maintenance even for High Cycle Operations Sizing Software developed according to ISA method to correctly size the Orton Valves on control applications
SPECIAL EXECUTION ANTICAVITATION TRIM
Control & Isolation valve engineering approach. Example: flow capacity CV ≈ 7800 rating #600 - CS Body SS Trim
GLOBE 24’’
BUTTERFLY 20’’
BALL 16’’
Weight = 3600 Kg Height = 215 cm Budget 77.500 €
Weight = 6570 Kg Height = 340 cm Budget 290.000 €
Weight = 2000 Kg Height = 185 cm Budget 69.500 €
MV Series valve Large sizes
DN 60” cl.300 – air wind tunnel – air at 600°C 10 Bar
Large sizes
perfect sealing
compact design
high reliability
lowest weight
low fugitive emission
DN 108”/150# to HHI (Korea) for MARAFIQ Power Station (Saudi) - Steam Isolation @ 6 Bar/300°C
Reference List
Orton reference list Key customers
Reference List
Orton reference list End User approvals
Recognition Award / 1
VF series 78” Cl. 150 and 52” Cl. 150 Yanbu desalination plant phase III
SWCC Recognition Award / 2
Life Cycle Cost
Cost of the Valve Consequential Cost Retrofit Cost Maintenance Cost Unexpected Maintenance Cost Spare Parts Consumption Cost Production lost Cost Energy Consumptions Cost Orton MV, will support your original investment plan Other products will have consumer behavior and will represents the under water part of the ICEBERG
The most complete range of Triple Eccentric Metal Seated Valve
Thank you