CONDENSATE SPLITTERS (PMR-CS)
Design—Engineer—Install—Maintain
PMR-CS-1 PMR-CS-5 PMR-CS-10 PMR-CS-20 PMR-CS-60 PMR-CS-120 PMR-CS-200
CONDENSATE SPLITTERS Proxions Condensate Splitter (PMR-CS are complete, modularized units ready for installation and are designed to be fully erected and operational within 2-6 weeks from arrival at the prepared project site. All equipment is fully warranted for 12 months and includes process guarantee. Our refineries work on a limited amount of utilities and therefore or self sufficient depending on the crude type and product requirements. Based on a typical 50° API) Condensate oil, the PMR-CS will process the rated capacity and produce by volume approximately 50% Naphtha, 25% Distillate, and 25% Residuum. Actual processing capacities, product percentages and boiling points will vary depending on the special characteristics of your crude. Upon receipt of your crude composition. Proxion Mini Refineries can also furnish any optional equipment needed for further processing of your product streams such as Distillate Hydrotreaters, Catalytic Reformers, Vacuum Units and Naphtha Stabilizers.
Products ____________________
Capacities ____________________
NAPHTHA - Naphtha's boiling end point is typically between 150°C (302°F) to 193°C (380° F). This rough-cut hydrocarbon will generally be blended back with the residuum and reinjected into the crude pipeline.
Each PMR-CS is custom designed to satisfy the client unique requirement. Although we do standardize our systems so that addons can be implemented quickly, safely and cost effectively.
DIESEL (DISTILLATE) - This product's typical boiling range is from about 185°C (365°F) to about 351°C (665° F), and can be used as a heating oil and fuel. The unit will produce arctic, winter and summer grades of diesel, depending upon the quality of the crude.
Most of our units can be operated with a minimum turndown of 40% of maximum throughput.
RESIDUUM - The remaining crude, which is heavier than diesel, typically begins to boil at about 287°C (550°F). This product is generally blended back with the naphtha and re-injected into the crude pipeline.
Standard Models : — —
PMR-CS—1S 100 BPD
— —
PMR-CS—5S 500 BPD
— —
PMR-CS—10S 1000 BPD
— —
PMR-CS—20S 2000 BPD
— —
PMR-CS—60S 6000 BPD
— —
PMR-CS—120S 12,000 BPD
— —
PMR-CS—200S 20,000 BPD
Modular Construction
Designation “C” after the model number is for corrosive environments.
Complete with Modular Control Room and SCADA
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Process Description
Standard Equipment
__________________________________________________________________________
_________________________
This PMR-CS is designed to separate the Condensate into several side cuts, an overhead and bottom stream. The streams will be cut according to the boiling points pre-determined to meet the product specifications and standard. The design of the process will be to operate at a continuous state to the capacity outlined in the scope of supply for 330 days per year while processing the condensate described in the assay provided. The plant will be modular and skid mounted, incorporating the listed process equipment, piping, instrumentation and all electrical junction boxes located at the skid edge. The PMR-CS does not use steam for stripping, however steam stripping can be incorporated into the PMR-CS design as an add-on but will be subject to design consideration and approval.
Proxion Mini Refineries provides completely assembled process modules containing all the necessary equipment, piping, electrical and instrumentation components.
Condensate feedstock is delivered to the suction of the condensate charge pumps (by Buyer’s pipeline) from the outside battery limits, at the required minimum flow and suction (NPSH) as required by the pumps. The condensate charge pumps, then delivers the condensate to a pre-flash vessel where the light ends are flashed off and routed either to storage or flare. The bottom liquid from the pre-flash vessel is delivered at the required pressure and flow to the Atmospheric Distillation Column (ADU). The process in the column splits the condensate feed into the following products.
— — — — —
— — — —
Naphtha Kero/Jet Fuel Diesel Atmospheric Bottoms
The process is set up such that the side draw products will have a wide range of properties (within limits) depending on the intended use. A side stream stripper might be envisaged for the Naphtha, kerosene or diesel to remove the light ends from the products. The side stream strippers will be envisaged based on specification and intended use. Additional draw offs can be added if required.
On-Module equipment includes:
— — — — —
Heat Exchangers Furnace Pumps (100% Spared) Crude Tower Side Strippers (if necessary) Air Coolers Accumulator Vessel Instrument Air Chemical Injection Product Sample Cooling
The Process Control System, Safety Interlock System, and Motor Control Center is prefabricated and installed on module. The unit can be controlled locally and/or from a remote control room.
STANDARD PMR-CS PROCESS FLOW
Addons ____________________ — — — — — — —
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Desalter Modules Extra Draws offs Material upgrade for corrosive crudes (C) API Pumps De-waxing units Gasoline Upgrading Desulpherization and Merox units
DIESEL PRODUCTION REFINERIES (PMR-DPR)
Design—Engineer—Install—Maintain
PMR-DPR-1 PMR-DPR-5 PMR-DPR-10 PMR-DPR-20 PMR-DPR-60 PMR-DPR-120 PMR-DPR-200
DIESEL PRODUCTION REFINERIES Proxions Diesel Production Refineries (PMR-DPR) are complete, modularized units ready for installation and are designed to be fully erected and operational within 2-6 weeks from arrival at the prepared project site. All equipment is fully warranted for 12 months and includes process guarantee. Our refineries work on a limited amount of utilities and therefore or self sufficient depending on the crude type and product requirements.
Based on a typical .865 gravity (32° API) crude oil, the PMR-DPU will process the rated capacity and produce by volume approximately 25% Naphtha, 30% Distillate, and 45% Residuum. Actual processing capacities, product percentages and boiling points will vary depending on the special characteristics of your crude. Upon receipt of your crude composition. Proxion Mini Refineries can also furnish any optional equipment needed for further processing of your product streams such as Distillate Hydrotreaters, Catalytic Reformers, Vacuum Units and Naphtha Stabilizers.
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Products ____________________
Capacities ____________________
NAPHTHA - Naphtha's boiling end point is typically between 150°C (302°F) to 193°C (380° F). This rough-cut hydrocarbon will generally be blended back with the residuum and reinjected into the crude pipeline.
Each PMR-DPR is custom designed to satisfy the client unique requirement. Although we do standardize our systems so that addons can be implemented quickly, safely and cost effectively.
DIESEL (DISTILLATE) - This product's typical boiling range is from about 185°C (365°F) to about 351°C (665° F), and can be used as a heating oil and fuel. The unit will produce arctic, winter and summer grades of diesel, depending upon the quality of the crude.
Most of our units can be operated with a minimum turndown of 40% of maximum throughput.
RESIDUUM - The remaining crude, which is heavier than diesel, typically begins to boil at about 287°C (550°F). This product is generally blended back with the naphtha and re-injected into the crude pipeline. Proxion Mini Refineries can also furnish any optional equipment needed for further processing of your product streams such as Distillate Hydrotreaters, Catalytic Reformers, Vacuum Units and Naphtha Stabilizers.
Standard Models : — —
PMR-DPR—1S 100 BPD
— —
PMR-DPR—5S 500 BPD
— —
PMR-DPR—10S 1000 BPD
— —
PMR-DPR—20S 2000 BPD
— —
PMR-DPR—60S 6000 BPD
— —
PMR-DPR—120S 12,000 BPD
— —
PMR-DPR—200S 20,000 BPD
Designation “C” after the model number is for corrosive environments.
Process Description
Standard Equipment
______________________________________________________________________
_________________________
This PMR-DPR range is designed to separate the crude oil into several side cut, bottoms and overhead streams by using atmospheric distillation process. The streams will be cut according to the boiling points pre-determined to meet the product specifications and standards. The design of the process unit will be to operate at a continuous state to the capacity outlined in the scope of supply for 330 days per year while processing the crude oil described in the assay provided. The plant will be skid mounted and modular designed including the listed process equipment, piping, instrumentation and all electrical junction boxes located at skid edge. The PMR-DPR does not use steam for stripping. Crude oil feedstock is to be delivered to the suction of the crude charge pumps (by Buyer’s pipeline) from the outer battery limits, at the required minimum flow and suction head (NPSH) as required by the pumps. The crude charge pumps, then deliver the crude oil at required pressure and flow to crude distillation column. The process in the column splits the crude feed into the following products.
Proxion Mini Refineries provides completely assembled process modules containing all the necessary equipment, piping, electrical and instrumentation components.
— — —
Naphtha Diesel Atmospheric Bottoms
The process is set up such that the side-draw diesel product can have a wide range of properties (within limits) depending on the intended use. A side stream stripper column is used to remove the light ends from the diesel product. The process is set up to blend the kerosene with the diesel to maximise the diesel production. Additional draw offs can be added if required.
On-Module equipment includes: — — — — — — — — — —
Heat Exchangers Furnace Pumps (100% Spared) Crude Tower Diesel Side Stripper (if necessary) Air Coolers Accumulator Vessel Instrument Air Chemical Injection Product Sample Cooling
The Process Control System, Safety Interlock System, and Motor Control Center is prefabricated and installed on module. The unit can be controlled locally and/or from a remote control room.
STANDARD PMR-DPR PROCESS FLOW
Addons ____________________ — — — — — —
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Desalter Modules Extra Draws offs Material upgrade for corrosive crudes (C) API Pumps De-waxing units Desulpherization and Merox units
HEAVY CRUDE PROCESSING REFINERIES (PMR-HCP)
Design—Engineer—Install—Maintain
PMR-HCP-10 PMR-HCP-20 PMR-HCP-60 PMR-HCP-120
HEAVY CRUDE PROCESSING REFINERIES Proxions Heavy Crude Processing Refineries (PMR-HV) are complete, modularized units ready for installation and are designed to be fully erected and operational within 4-8 weeks from arrival at the prepared project site. All equipment is fully warranted for 12 months and includes process guarantee. Based on a typical 20° API crude oil, the PMR-HC will process the rated capacity and produce by volume approximately 20% Naphtha, 25% Distillate, and 55% Residuum using Atmospheric distillation. The Naphtha and Diesel are then set to storage while the Resid is further processed using a Vacuum Distillation Unit (VDU). Operating under Vaccuum allows for reduced boiling points and further products can be yielded. Standard products from the VDU are LVGO, HVGO and VR. Actual processing capacities, product percentages and boiling points will vary depending on the special characteristics of your crude. Upon receipt of your crude composition.
Products ____________________
Capacities ____________________
NAPHTHA
Each PMR-HCP is custom designed to satisfy the client unique requirement. Although we do standardize our systems so that addons can be implemented quickly, safely and cost effectively.
DIESEL (DISTILLATE) LVGO HVGO VR Proxion Mini Refineries can also furnish any optional equipment needed for further processing of your product streams such as Distillate Hydrotreaters, Catalytic Reformers, Vacuum Units and Naphtha Stabilizers.
Selected Case Study ____________________ Client Phoenix International A/S Client Iraq Work FEED Capacity 10,000 BPD Crude — 17.8 API 4.59% Sulphur
Modular Construction
Crude Distillation Unit (CDU)
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Most of our units can be operated with a minimum turndown of 40% of maximum throughput. Standard Models :
— —
PMR-HCP—10S 1000 BPD
— —
PMR-HCP—20S 2000 BPD
— —
PMR-HCP—60S 6000 BPD
— —
PMR-HCP—120S 12,000 BPD
Designation “C” after the model number is for corrosive environments.
Process Description
Standard Equipment
______________________________________________________________________
_________________________
This PMR-HCP is designed to maximize the products slate from a heavy crude oil feed. The PMR-HCP envisage the use of a crude distillation column and a vacuum distillation column to separate the heavy crude into several side cuts, an overhead and bottom stream. The streams from both the Crude Distillation Unit (CDU) and Vacuum Distillation Unit (VDU) will be cut according to the boiling points pre-determined to meet the product specifications and standard. The design of the process will be to operate at a continuous state to the capacity outlined in the scope of supply for 330 days per year while processing the heavy crude oil described in the assay provided. The plant will be modular and skid mounted, incorporating the listed process equipment, piping, instrumentation and all electrical junction boxes located at the skid edge. The PMR-HCP does not use steam for stripping, however steam stripping can be incorporated into the PMR-HCP design as an add-on but will be subject to design consideration and approval.
Proxion Mini Refineries provides completely assembled process modules containing all the necessary equipment, piping, electrical and instrumentation components.
Heavy crude feedstock is delivered to the suction of the crude charge pumps (by Buyer’s pipeline) from the outside battery limits, at the required minimum flow and suction (NPSH) as required by the pumps. The crude oil charge pumps, then deliver the crude oil at required pressure and flow to the CDU, where the process is split into an overhead, distillates side draws and Atmospheric bottom. The Atmospheric bottom from crude distillation column is further charged via an AR charge pump into the VDU at required pressure and flow, where the process are further split into Light Vacuum Gasoil (LVGO), Heavy Vacuum Gasoil (HVGO) and Vacuum Residue (VR). The process in the PMR-HCP plant splits the crude feed into the following products. — — — — —
Naphtha Diesel LVGO HVGO VR
The process is set up such that the side draw products will have a wide range of properties (within limits) depending on the intended use. Furthers side stream strippers maybe envisaged for the CDU and VDU to remove the light ends from the products. The side stream strippers will be envisaged based on specification and intended use.
On-Module equipment includes: — — — — — — — — — — —
Heat Exchangers Furnace Pumps (100% Spared) Crude Tower Vacuum Distillation Tower Stripper (if necessary Air Coolers Accumulator Vessel Instrument Air Chemical Injection Product Sample Cooling
The Process Control System, Safety Interlock System, and Motor Control Center is prefabricated and installed on module. The unit can be controlled locally and/or from a remote control room.
Additional draw offs can be added if required. STANDARD PMR- HCF PROCESS FLOW
Addons ____________________ — — — — — — —
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Desalter Modules Extra Draws offs Material upgrade for corrosive crudes (C) API Pumps De-waxing units Desulpherization and Merox units Asphalt Blowers
Manchester __________________________ Trafford House Chester Road, Manchester, UK +44 (0) 161 8831706 info@proxionminirefineries.com
London __________________________ 100 Brompton Road Knightsbridge, London, UK +44 (0) 20 339 785 07 info@proxionminirefineries.com
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