ISSUE 67 MAY 2017
PLus
PAVING THcEaWtA’sY
t aLL abou aP655F PoPuL aRt PaveR asPhaL
ITALIAN CRaUdSHs
o bucketL ence L oF exceLusheR cR FRom mb
R E H HIG E D GR A
uction R t s n o c Road
ow l e h t E MM ed C h s C e n v i u g a e l lyCa s w e n n s o i t i g e n r o e n h rt dow o f r e d a r motor g
2020 READY
Integrated supply chain solutions that move your business forward. When it comes to integrated logistics solutions across the supply chain, you can trust Al-Futtaim Logistics to get your business moving ahead. Freight Forwarding and Local Services | Warehousing and Contract Logistics | Automotive Logistics Road Transport and Distribution | Corporate Transportation | Relocations and International Moving Automotive: Vehicles, Spare Parts, Machinery | Retail: Fashion, Footwear, Food, Electronics, High Tech, Furniture, Home Delivery | Engineering | Industrial | Special Projects: Exhibitions, Heavy Lifts, Breakbulk | Humanitarian
P.O. Box 61450, Dubai, United Arab Emirates. Tel: +971 4 881 8288, Fax: +971 4 881 9157 e-mail: contact@aflogistics.com
www.aflogistics.com
CONTENTS MAY 2017 6_News The latest news from across the region and further afield.
16_poweR To load Wacker Neuson imporves its pioneering electric wheel loader with a new Absorbent Glass Mat battery for increased power and up-time.
40
18_TakiNg The pRessuRe
14 D Sp oT TeS U a IN Thae ll-terrain
Compressor and portable power products makers respond to market demands with machiens that provide versatile solutions.
22_iTaliaN cRush MB Crusher brings bucketloads of cost-effective solutions to the mobile crushing and screening sector with its innovative products..
26_MaRvels of Road-buildiNg Kuwait makes rapid progress on two large-sacle, elevated expressways
14
Terex or ms crane perf ck heavy back-to-ba nesota lifts in Min
that are among the biggest multi-level road projects in the world.
r e w o p raw 32 _ N e w R The latest
e l e a se s
inery.
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f constru the world o m o fr s se a rele
N 37_Top Te
nagement
ma ow for best Tips to foll
R 40_ highe Case bring
s its rob
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lt paver. 655F aspha
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16
its Austrian
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22
26
2
EDITORIAL M AY 2017
PUBLISHING DIRECTOR RAZ ISLAM raz.islam@cpimediagroup.com +971 4 375 5471 EDITORIAL DIRECTOR VIJAYA CHERIAN vijaya.cherian@cpimediagroup.com +971 4 375 5713
EDITORIAL EDITOR ANIRBAN BAGCHI anirban.bagchi@cpimediagroup.com +971 4 375 5715 SUB EDITOR AELRED DOYLE aelred.doyle@cpimediagroup.com
The road To success Roads matter. Wherever you’re going, the road you take, both literally and figuratively, often decides how safely and soon you’ll get there – whether it is from your home in the suburbs to the airport or from just another market player to the position of market leader. And when it comes to road construction machinery, the two roads – the literal one in your neighbourhood and the figurative one in the marketplace - seem to run parallel to each other. Nowhere is this more evident than in the GCC region. Our part of the world has some of the best road infrastructure found anywhere on the globe, which is being constantly expanded and upgraded faster than almost anywhere else on the globe. Engaged in this process is some of the biggest and best road construction machinery in the world from the best known global brands. If you take a vital stretch of road in any city in the region - such as Doha’s ring roads or Dubai’s highways – the importance of the stretch will be in direct proportion to the demand for the equipment brands and machines that helped to build it. The mantra is simple: a paver or a grader is as important as the roads it has built and its manufacturer as much in demand as the projects it has been involved with. So when a Caterpillar asphalt paver, such as the AP655F featured in this issue, becomes one of the most popular in its class in the region, that popularity is built on a reputation acquired over the years through continuous faultless and quality service.
This is a paradigm that Case construction equipment has grasped fully. The brand is seeking to reach the top of the region’s motor grader market piggybacking a ride on its tried, tested and praised 885B motor grader, which it brought to the region towards the end of last year, when it formed the star attraction at Case’s Eagle Days customer outreach event in November. The Italian-owned brand’s regional head discusses the machine’s capabilities and Case’s aspirations with it in our pages. Another Italian brand that is at the top of its market is MB Crusher – one of the pioneers of the mobile crushing bucket. The company tells us in this issue about its products and innovations, and, most importantly, it’s philosophy in the road it has taken to reach the pinnacle. As we see again, it’s the road that matters; take the right one and reaching your destination is assured.
ADVERTISING & MARKETING SALES MANAGER CHERYLANN D’ABREO cherylann.dabreo@cpimediagroup.com +971 4 375 5482 MARKETING MANAGER LISA JUSTICE lisa.justice@cpimediagroup.com +971 4 375 5498
DESIGN ART DIRECTOR SIMON COBON simon.cobon@cpimediagroup.com
CIRCULATION & PRODUCTION DISTRIBUTION MANAGER SUNIL KUMAR sunil.kumar@cpimediagroup.com +971 4 375 5476 PRODUCTION MANAGER VIpIN V. VIJAY vipin.vijay@cpimediagroup.com +971 4 375 5713
WEb DEVELOPMENT MOHAMMAD AwAIS SADIQ SIDDIQUI
PUbLIShED by
CpI Trade publishing FZ LLC Licensed by TECOM pO Box 13700 Dubai, UAE Tel: +971 4 375 5470 Fax: +971 4 447 2409 www.cpimediagroup.com
FOUNDER DOMINIC DE SOUSA (1959-2015) PRINTED by pRINTwELL pRINTING pRESS LLC
Anirban Bagchi Editor, CMME
© Copyright 2017 CpI. All rights reserved. while the publishers have made every effort to ensure the accuracy of all information in this magazine, they will not be held responsible for any errors therein.
The revolutionary approach to reliability!
Our new F-series loaders
:
The Reliability Revolution
With the new F-series wheel loaders, SDLG now takes reliability one step further. Building on our reputation for outstanding reliability, these new machines feature innovative improvements that work together to provide more power, better fuel efficiency and longer service intervals. Which means you can rely on improving your running costs too! The SDLG Reliability Revolution is an ongoing project – but our message never changes: SDLG reliability brings you profitability. facebook.com/sdlgcm
4
ONLINE M AY 2017
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READERS’ COMMENTS
ETERNAL HyPERLOOP OPTIMISM
CONSTRUCTION
Abu Dhabi: Aldar awards $136m Mayan contract
CONSTRUCTION
Nakheel awards contract for $1.7bn Deira Mall
In pictures: Big Project ME Contractors’ Cup – awards
Clearly lots of hype around Hyperloop One (Hyperloop One ‘well-positioned’ to deliver first working system”, March 10) Let’s remember that this startup has already has raised $160 million from leading U.S. venture capital investors. The City of Los Angeles is host to 4 Hyperloop startups, which all still require significant additional investments. I’m an eternal optimist! ‘EuroSven’, online comment
CONSTRUCTION
Qatar ‘cuts 2022 FIFA World Cup budget by 50%’ EMISSION OMISSION
CONSTRUCTION
Firefighters tackle blaze at Dubai construction site
FEATURES
Project profile: The Sustainable City, Dubai
Video: 100 years of Caterpillar history – in colour
Interesting article (Thermo King launches zeroemission refrigeration unit, April 12). However this unit is ultimately still powered by a diesel engine (the van’s engine in this case) so is it really zero-emission? Where does the vehicle battery’s electricity originate from? One could think that the batteries will be charged at night, but the vehicle’s batteries can’t hold enough energy for a day’s worth of refrigeration. ‘Etienne’, online comment
Premium, tough and productive THE VOLVO FMX is a premium truck that is perfect for tough construction jobs and is available in both rigid and tractor versions. It is packed with the latest technical innovations and everything – from in-cab material to the chassis – is of the highest quality. In addition, the Volvo FMX packs a heavy payload, has excellent ground clearance and offers safe driving in all conditions. In short, it is a very productive truck that improves your profitability. For MORE INFORMATION ABOUT THE VOLVO FMX please visit volvotrucks.com/FMX
THE NEW Volvo FMX
S W NE 6
Paints and coatings
AxAltA opens Automotive Refinish tRAining CentRe
jeCts, o R p w e n offiCes, w e n , s e hin ARound k o new mAC o l e ives – w t A month i t s i i n h i t w e ne w whAt’s n t A n o i g the Re NEW
Coatings major Axalta Coating
AppOiNTMENT AT
Systems has launched its first
RAiMONDi CRANES
Automotive Refinish Training Centre
Raimondi
in the Middle East in Dubai.
Cranes SpA has
The UA-headquartered company,
announced the
which is a major player in the global
appointment of
automotive and equipment paints and
Mauro Masetti
coatings sector, will utislise the facility
as commercial
to provide expert training in the use of
director, which
its products for repainting vehicles in
the Italian tower
body shops to its dealers and partners .
crane specialist
The Dubai centre is Axalta’s 47th
says is a key step
of its kind in the world and will host
in its strategic
world class training programmes
push into new
for body shop, repair and refinish
markets around
technicians to hone their skills
the world.
and learn to use the latest coating
The Dubai-
technologies from the company,
based KBW
such as its premium refinish coating
Investment-
brands Spies Hecker, Standox and
owned company
Cromax, and other refinish brands.
said that Masetti,
The opening of the facility follows
a 20-year veteran
the October 2016 opening of Axalta’s
in the heavy
regional office in Dubai’s Jebel Ali
Case launches 570T backhoe in the UAE
lift segment,
Free Zone Authority (JAFZA).
division,
expand our presence in Dubai and
Case Construction Equipment expanded its backhoe loader lineup in the UAE by launching the 570T model in a special event at its official dealer Al Shirawi Enterprises’ premises last month, which was attended by its key accounts and customers. More than 200 customers saw live demonstrations of the model and had hands-on experience at the two-day launch event “This launch was a great opportunity for our customers to experience first-hand the benefits of our new tractor backhoe loader and also to share information about their personal experiences with our company and the excellent aftersales service offered by our dealership,”
masterminding
the region over such a short time
sales growth in
span,” said Charlie Shaver, chairman
both current and
and CEO of Axalta, who formally
future markets
inaugurated the new facility.
said Franco Invernizzi, senior business director for the Middle East at CNH Industrial Construction Equipment, the owners of the Case brand. The 570T has an 86bhp turbocharged, four-cylinder S8000 FPT Industrial and torque of up to 402Nm at just 1300rpm. The machine claims deeper reach than its competition, with up to 5.58m in the Extendhoe dipper version. The straight loader arm has a capacity up to 3.7t and a tipping height of 3.48m. The 4WD gives extra traction while the hydraulic circuit delivers a high oil flow rate of up to 123 litres per minute. The 570T also features the largest cab in the industry with wide door openings allowing easy entrance.
will be based in
The company’s products are
Italy and will
already available in 18 countries
lead Raimondi’s
in the MENA region.
commercial
with a strategy
“We are excited to be able to
“The opening of this world-
that has seen the
class customer learning and
company expand
development facility highlights
rapidly into North
our commitment to invest in the
America, the
region and support our customers.
Middle East and Australia.
“This interactive training and education facility establishes a solid foundation that will provide continuous support and development to vehicle repair specialists that will both enhance the level of refinishing services and optimise the use of Axalta technologies in the region.”
POWER AND PRECISION
B-SERIES MOTOR GRADERS 1. THE RIGHT POWER FOR EVERY JOB
2. EFFORTLESS PRODUCTIVITY
3. ALIGNED WITH PERFORMANCES
Variable Horse Power: the right amount of torque for any application, optimizing fuel consumption.
A multiradius blade for a perfect mixing effect and a lowered traction effort.
The rear mounted cab grants best in class comfort as the operator is always aligned with travel direction when working with offset frame.
www.casece.com
EXPERTS FOR THE REAL WORLD SINCE 1842
8
nEWs RoUnd-UP M AY 2017
PoRtablE PoWER
jCB ReCeives $11.2m duBAi geneRAtoR oRdeR
Integrated Logistics orders 12 new Demags
NEW THERMO KiNg gREEN MObilE FRiDgE UNiT Mobile temperature control solutions provider, Thermo King, has launched a new refrigeration unit for small trucks and vans
global equipment major JCb
that runs fully on
has received an $11.2m order
electricity and has
for 300 units of its new RS
zero emissions.
generator sets from Dubai-based
The Ingersoll Rand
Rental Solutions & Services.
Group company’s
Kuwait-based Integrated Logistics Company has signed an order for 12 new Demag all-terrain cranes from Terex Cranes. The regional logistics heavyweight’s order consists of two AC 130-5, four AC 160-5 and six AC 300-6 crane models and delivery of the new cranes is scheduled for later this year. Integrated Logistics plans to put the cranes to work at several oil
refineries throughout the Gulf region. Salah Al Huwaidi, CEO of Integrated Logistics, said the company selected Demag after much consideration because each crane model has best-in-class boom lengths and offers interchangeable components. “Besides being impressed with the product line, we’ve always received fast, reliable service from Terex Cranes
– they really go above and beyond for us,” he added. This recent order for the 12 new Demag cranes comes less than a year after Integrated Logistics took delivery of an order for more than 30 Demag and Terex cranes. Terex added that the Kuwaiti company is also planning to enhance its fleet by repeating the same order of 12 more Demag cranes in the future.
S DL G L au n c h e S F-Serie S S in a De r w heeL L o e a S t MiDDLe for Middle
DOOSAN bObCAT’S NEW EMEA HEAD Doosan Bobcat has appointed Alvaro Pacini as president for its Europe, Middle East & Africa (EMEA) region, responsible for the EMEA business of its Doosan, Bobcat, Geith and Portable Power brands.
ers r wheel load e unched fou F-series. Th ew n SDLG has la s ure as part of it at ts fe ke s ar er m ad Eastern F wheel lo 68 L9 d an , L958F ign provides bucket des L953F, L956F ew n A e. out forc ation. The a high break ease of oper d an y it iv 0m3 in roduct nge from 3. improved p volumes ra et ck F. An u b 68 ’ L9 es machin res in the 5 cubic met 3. ile h to w , 3F rt 5 the L9 s suppo design add le ax s d er ve iv el ro imp engine d er Weichai a six-cylind to a new e matched high torqu ission. SDLG transm
The order is the manufacturer’s
new B-100 30
biggest of the year so far and the first
is a non-diesel,
five units have already been delivered.
vehicle-powered
They are in service for a global oil &
refrigeration unit
gas company in Oman as stand-by
that also has an
power units, supported by JCb’s
electric heating
dealer, Muscat Overseas group.
option within
JCb’s RS range, launched just a year
its compact
ago, includes generators ranging from
dimensions.
60-500kVA in output and features the
Powered directly
company’s livelink technology for
from the vehicle
power telematics system, allowing
battery it
remote diagnosis of faults and
required no drive
installation issues, as well as managing
kit or vehicle
fleet utilisation and service scheduling.
modification.
Jonathan garnham, MD, JCb power products, said his company was “delighted to have won our biggest export order of 2017 from one of the Middle East’s biggest providers of standby power. JCb.”
9
Genie telehandler inducted into Omani force’s engineering division Powered access specialist Genie has supplied a GTH4018 telehandler to the Oman armed forces to support its infrastructure development work. The Terex Group-owned company and its authorised distributor in Oman, Al Fairuz, delivered the machine to the Sultan of Oman’s Armed Forces Engineers (SAFE), the building and engineering division of the Sultan of Oman’s Armed Forces. The division is actively involved in the development of the country’s infrastructure, as well as in a wide range of military construction projects. According to Genie, SAFE required a machine that could adapt to heavy-duty needs
while providing sufficient height and reach to assist in the installation of water tanks on the rooftops four-storey-high houses. Genie’s recommended solution – the GTH-4018 – is a model with high reach and rough-terrain capability, with
optional bucket and forklift attachments. It is also backed by a comprehensive operator and maintenance training service package and warranty. SAFE’s Equipment and Machinery representative said: “Provided at just the
NEW MAgNA TyRE indUstRy milEstonE
BomAg CeleBRAtes 60th yeAR with new pRoduCts And CAmpAign
FOR COMpACT lOADERS Dutch tyre
right price, complete with the training and after-market service that we were looking for, the Genie GTH-4018 telehandler is spot-on with our specifications, including its special military camouflage livery. It has been in constant operation since it was delivered eight months ago and has performed without a hitch.” The 100hp Perkinsengined GTH-4018 is among Genie’s largest telehandlers, with a maximum lift height of 17.61m, forward reach of 13.36m and lift capacity of 4t. Its maximum travel speed is 35km/h. Designed for jobs on difficult terrain with limited space, it is narrow in width with a 3.8m turning radius.
HiMOiNSA ExpANDS FpT-ENgiNED gENSET liNE Himoinsa has debuted four new gensets for the world market. The 50Hz HFW-600 T5 and its rental version, HRFW-600 T5, supply 600kVA in PRP and 659kVA in stand-by. The 60Hz HFW-550 T6 and HRFW-550 T6 offer 625kVA in PRP and 690kVA in stand-by. FPT Industrial’s CR16TE1W engines lower consumption by 17% and extend service intervals by 200 hours.
ALE claims 3000t world record lift
specialist Magna german road-building
the operator a clearer view
Tyres has
machinery specialist
of the top of the wheels for
introduced the
bomag is celebrating
greater precision in work on
new MA11 tyre for
its 60th anniversary this
asphalt edges and joints.
compact wheel
year with new models,
The bW 28 RH roller is
loaders. With
special editions and a new
available in a new range
an E2/L2 tread
60-month warranty for its
of operating weights
pattern, the radial
lightweight equipment.
from 8.6t to 28t.
is designed for roads, landscaping,
The compaction
bomag president Jörg
technology specialist,
Unger said that as a result
residential and
now part of the Fayat
of its developmental
commercial
group, is also offering its
partnerships with customers,
projects. It is
compaction measurement
the company products met
available in sizes
system - Economizer - free
both market requirements
of 365/70R18,
to customers who purchase
and the needs of users.
405/70R18 and
Some of the salient
405/70R20, and
the bMp 8500 multipurpose compactor by the
features of bomag
its casing reduces
end of June this year.
equipment are long
heat build-up.
The company is also
service lives, low servicing
launching an average of 15
requirements and easy-
new products every year,
to-operate controls.
including this year’s new bW
“No matter where
28 RH pneumatic-tyre roller.
we are in the world, we
The roller’s cab has been
always maintain our
modelled on the head of a
focus on the customers’
hammerhead shark, giving
needs,” Unger said.
UK heavy lift and transport specialist ALE has made a lift of 3,000t for a project in Brazil, in the process claiming the record for the world’s heaviest commercial lift using a land-based mobile crane. According to reports, the company lifted a module for an FPSO (Floating Production, Storage and Offloading) vessel integration project using a 5,000t capacity AL.SK350 super heavy lift crane with a 130m boom and a 4,000t capacity winch
system at a radius of 86m. ALE said the crane was rigged in its current biggest configuration, with 49m ballast radius and 4,000t of ballast. The AL.SK350’s maximum load moment rating is 354,000 tonne-metres. Earlier lifts on the project included 2,073t and 2,089t modules, which were part of the four-month project to lift and install around 40 modules, altogether weighing more than 36,000t.
10
nEWs RoUnd-UP M AY 2017
dEsignER dEbUt
pininfARinA AnnounCes entRy into middle eAst mARket
Suez Shipyard buys new Grove cranes
GMK5130-2 around its floating dock for general maintenance duties. The 130t capacity crane is powered by an eight-cylinder turbo-charged Mercedes-Benz OM 502 LA engine. The shipbuilder will use the GMK4080-1 to support general maintenance duties and lifting tasks around the yard’s various workshops. The 80t capacity, four-axle allterrain crane features a 290kW Mercedes engine and is equipped with a 51m six-section Twin-Lock boom that can be extended to 82m with additional jib sections.
NEW TEST CENTRE FOR VOlVO Volvo CE has inaugurated a new $21.6m driveline test facility in Eskilstuna, Sweden, to support its technology shift towards “electromobility”. The facility is home to several rigs that will test both electric and conventional drivelines and components, with some first-of-theirkind rigs.
ForD S e L aunchaptor in 150 r new F- iDDLe eaSt17 F-150 the M d its all-new 20 ith an
uce ast. W iddle E s introd hFord ha in the M k c xed hig u b tr fully o k-up a ic d p kg n r 7 a 2 to 2 y Rap r is bod m alloy 17 Rapto 0 iu 2 w in e e n m th alu me, ord’s bines F steel fra m n th o c g io s n d e is n str ansm fore a speed tr than be r 0 to 1 te e h a u g d li torq e an average st engin d o d o e te v B a r o o r c E imp nt in roveme er a 21% S 3% imp to deliv 2 a is 421P d r n e ratio a y. Pow t m h o ig t n e a o w ec 8Nm ed fuel ue is 67 combin nd torq a , m p r 0 m. at 6,00 3,750rp
the third generation
house pininfarina has
of the pininfarina
made its Middle East
family created
debut with its first
pininfarina Extra.
large-scale project
pininfarina said
in the region – the
it seeks to explore
interior design of the
dynamic new markets
SAUDi ORDER FOR
innovation Centre in
with its arrival in the
539 MERCEDES
Dubai’s Sustainable City.
Middle East and build
TRUCKS
Egypt’s Suez Shipyard Company has purchased two new Grove all-terrain cranes, a Grove GMK5130-2 and a GMK4080-1, through Orascom Trading, the Manitowoc dealer for Egypt. These new additions mean the facility now has seven mobile cranes, with the latest deliveries being the company’s first Manitowoc-made units. The Egyptian shipbuilder is one of the most celebrated in the region, with its facilities boasting the largest floating dock in the MENA region, as well as its oldest graving dock. Suez Shipyard said it will use the
legendary italian design
Established in
a base in the region.
Dammam’s Al-
1930 by battista pinin
Khaldi Transport
Farina, one of the
to expand our global
has concluded a
most acclaimed car
reach into the Middle
deal with Daimler
designers of his time,
East, a region that
Commercial
the company is virtually
truly represents what
Vehicles MENA
synonymous with the
significant design
and Juffali
design of automotive
achievements can
Industrial
exotica such as Ferraris
be realised in a short
Products
and Alfa Romeos. it
space of time, given
Company, the
extended its design
ambition, vision,
authorised
capabilities outside
passion and technical
distributor of
of the automotive
skill,” said chairman
Mercedes-Benz
sector in 1986, when
paolo pininfarina.
commercial vehicles in Saudi Arabia, for 539 units of the full range of MercedesBenz medium- and heavy-duty truck models in the MENA region. The models include the Accelo, Atego and Actros.
“We are delighted
I GET WHAT I NEED. WHEN I NEED IT.
At KOHLER Engines, we recognise what is exactly required. This is why in the most arduous and demanding working conditions, KOHLERÂŽ engines provide you with exceptional performance, higher productivity, low operating cost and ease of maintenance. With a highly specialised dealer network, trained on the latest emissions standard coupled with a substantial availability of parts worldwide, you can always count on us.
W W W. K O H L E R E N G I N E S . C O M / E U
12
NEWS ROUND-UP M AY 2017
Bobcat debuts new quick coupler for E25 to E55 compact excavator models Doosan Bobcat EMEA has extended its excavator quick coupler offering with the launch of a new hydraulic pin grabber coupler for attachments used on the seven Bobcat compact excavators from the E25 up to the E55 models. The new Bobcat Hydraulic Coupler is available both as a factory installed option and as an aftermarket product for use with all the pin-on fitting attachments for the E25 to E55 excavators. Key features and benefits of the new quick coupler include its triple lock design for greater safety, exceeding the ISO 13031 norm and complying with all safety
standards in the industry in Europe and the UK. There is a wide variable pin centre to pick up multiple pin-on attachments. A robust, yet compact design ensures maximum breakout force
and the system is essentially maintenance free, with few components for peace of mind. Powerful springs are activated in case of pressure loss to avoid any risk and reversibility is standard
when the job requires it. The coupler enables operators to rapidly and safely change between non-hydraulic attachments from the comfort of the cab. The pins in the system are under constant pressure from the hydraulic cylinder ensuring the attachment is tightly gripped, even when there has been pin wear over longer term use. In the unlikely event of a hydraulic cylinder failure or hydraulic pressure loss, the attachment will remain securely connected thanks to two powerful springs. Front and rear locks ensure the attachment remains in position at all times.
Q1 sales rise 30% at VolVo Ce Volvo CE has reported a 30% rise in sales to $1.84bn in the first quarter of 2017 on improving market conditions. Operating income also rose $38.7m to $183.5m on a 10% operating margin, up from the 2.7% margin the year before. Order intake in Q1 reose 34% to 17,487 machines. Deliveries were also up 34% to 16,369.
ADDRIVE
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The new »ADDRIVE« is the perfect combination of the sixth generation of towed modules and long-term experience of self-propelled units. Simply more efficiency for your fleet! This intelligent solution satisfies and combines all the requirements of a towed module and self-propelled unit in terms of traction, speed, flexibility, availability and economy in every respect.
BATIMATEC
VIST US:
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14
KIT SPOTTING M APRIL AY 2017 2016
BAck-to-BAck MinnesotA lifts for terex Atc
A
new Terex AC 350/6 all-terrain crane is providing big business to Landwehr Construction, a heavy installation and construction firm in St. Cloud, Minnesota, USA. “The crane made us money,” says Chuck Paulson, crane manager for Landwehr, after completing back-to-back cooling tower installation and petro vessel removal projects for customers. “Had we not had a machine like the AC 350/6 crane, we could not have competitively bid the jobs.” A little more than six months ago, Landwehr invested in the 350t crane capacity class in the form of the Terex AC 350/6 all-terrain crane. Since then, the crane has not often seen Landwehr’s yard. Landwehr recently mobilised its new crane 72km from its headquarters to Melrose, Minnesota, for a cooling tower lifting project at a dairy processing facility. Due to the tower’s weight, the facility’s wall height and how deep into the roof supporting materials had to be placed, the pick required 48m of luffing jib. “The crane can be equipped with up to 72m of luffing jib to increase machine flexibility,” mentions Ben Steege of RTL Equipment, the supporting Terex authorised distributor. The crane’s full 116.7t counterweight package was required to lift the 13.6t cooling tower. Mobilising the crane, luffing jib and counterweight required a total of only seven truckloads. Within about an hour, the crane and truckloads arrived at the dairy facility. It took Landwehr’s fourperson rigging crew plus two operators just five hours to configure the crane with
15
maximum counterweight and luffing jib for the lift. Including the tower unit, supporting structure pieces, catwalks and ladder, the crane made a total of 12 picks for the job. By far, the most complex part of the lift was the 13.6t cooling tower. To clear the 7.6m factory wall while lifting the 3.7m by 7.3m by 3m unit, crews initially used 22.7m of main boom with the 48m of luffing jib positioned at 73 degrees. “At this configuration, the AC 350/6 crane offers a 16.4t capacity at a 46m radius,” says Steege. Some of the structural steel had to be placed an additional 24.4m into the building’s roof. For this, the operator telescoped the main boom to 54.3m and changed the luffing jib’s angle to 65 degrees. “This gave us a 2.7t capacity when we were working at a 70m radius,” says Paulson. “The ability to change main boom length during the lift was the key to economically using this crane and winning the bid.” Within eight hours, all the lifts were made. Afterwards, Landwehr’s crew had the crane derigged in about five hours and prepped to move for its next project. It made another 72km trek to Little Falls to lift and remove a 27.2t vessel at an ethanol plant. This time, Landwehr called upon the crane’s Superlift structure to boost main boom lift capacities. Using 95.7t of counterweight, the operator needed 54.2m of main boom to lift the 34.4m vessel. It worked at a 21.9m radius to manoeuvre the vessel into its final position. “The Superlift boosts the crane’s capacity to 34.8t, which was more than enough to make this lift,” says Paulson. With space being tight at the refinery, the crane’s size and close radius working capabilities proved to be of significant benefit. “At a mere 16.7m in length, the AC 350/6 is the most compact six-axle crane in its capacity class, and offers six different steering modes to easily manoeuvre into tight spots,” says Steege. Paulson adds: “The ability to boom up and work in as little as an 8m radius in this configuration made removal of the vessel in tight quarters go smoothly. By being able to quickly change from the luffing jib configuration to main boom with SL configuration, we were able to use the same crane to win bids for two different applications against multiple crane companies.”
16
GREEN TECH M AY 2017
Power to load
Wacker NeusoN improves its pioNeeriNg electric Wheel loader With a more capable absorbeNt glass mat battery
w
hen you are one of the pioneers of a concept and have included it among your mainstays, it’s only a matter of when, rather than if, in moving that concept forward. So it is with Wacker Neuson and the WL20e — the first wheel loader with an electric drive. The German compact equipment specialist presented the WL20e as a battery-powered wheel loader with a bucket capacity of 0.2 cubic metres and has since consistently developed it further. The latest iteration that the company has come up with improves the very heart of machine by striking at the core of the technology that makes any piece of electric equipment tick – the battery. The WL20e is now available with a high-quality AGM battery, which is characterised by particularly easy handling and low maintenance effort. The abbreviation AGM stands for “Absorbent Glass Mat”. With this type of battery, the electrolyte is bound in a fleece made of glass fibers, making it a leak-proof system. In addition to this aspect, the new technology offers additional benefits: it is less sensitive to temperature and develops little heat when charging and during operation, which results in an increased electric power output. Another significant advantage of the new wheel loader generation is its “onboard” battery charger with 230 V, which was integrated into the machine. With this, the battery can be charged easily with a cable at any plug receptacle. This makes operating the WL20e wheel loader easier in everyday construction work. Flexible interim charges have become more efficient due to higher power currents and an improved power draw. In addition, the battery is virtually maintenancefree and also capable of retro fitting. Customers who already have a WL20e electric wheel loader can convert to the AGM technology, for example if a battery replacement is due. The performance parameters of the fully electrically driven WL20e wheel loader correspond to those of the diesel-powered model, and even exceed these in some aspects, such as the tipping load, which reaches up to 1.5t due to the weight of the battery. If the battery of the WL20e wheel loader is fully charged, a work application of up to five hours under full load is possible — enough time for typical applications, such as loading and transporting goods over short distances in a working day.
17 With the new AGM batteries, Wacker Neuson has improved the performance of its electric wheel loader, providing five hours of work under full load on a full charge.
The operator can always see the battery’s charge status, as it is easily visible on the display. The modern battery technology and its emission-free drive system make the wheel loader well suited for applications in urban areas as well as indoors, such as in greenhouses, parking garages or for building restoration. The electric wheel loader has also proven itself in public facilities and hospitals, due to its very low noise emissions, and it also offers economic advantages with operating cost savings of around 40% over the course of the machine’s service life. With a height of 2.25m and a width of just over 1m, low and narrow passages, and transport on a trailer are no problem for the Wacker Neuson WL20e wheel loader. While the operator’s protective canopy is too high to pass through very low clearance heights, Wacker Neuson has already been offering a fold-down operator’s canopy EPS (Easy Protection System) for some time, which is prepared for a low clearance height in just a few easy steps. Even more convenient is EPS Plus, a hydraulically lowerable operator’s protective canopy, which operators can operate from their seat. EPS Plus solves the problem of low clearance heights and makes work much easier, especially if very low clearance heights have to be passed through repeatedly. EPS Plus saves a tremendous amount of time, as the machine operator does not have to exit the vehicle to lower the canopy. The WL20e electric wheel loader is part of Wacker Neuson’s zero-emission series, which also includes two battery-powered rammers, the dual power mini-excavator and a track dumper.
18
Compressors & portable power M AY 2017
Taking The pressure
Makers of coMpressor and portable power products are responding to the deMands of the region’s Market with ranges that provide the ideal coMpressed air and power solutions for a variety of needs
T
he humble portable compressor or power source may not be the most conspicuous piece of equipment on a job site but it is second to none in sheer importance and versatility. Whether powering pneumatic equipment and power tools, or providing temporary electricity, it forms a vital part of any construction project. Without compressors or portable power devices, the jack hammers, pile drivers, pneumatic drills and breakers, sand blasters and riveting guns would all come to a grinding halt. Several international manufacturers count the Middle East among their most important markets globally for portable power units, and are responding to the market’s demand for the latest and best products. One such manufacturer is Doosan Portable Power (DPP), part of the South Korea’s Doosan Infracore Construction Equipment, which has had a long and successful association with the region, with Its machines visible on many construction sites here. Another manufacturer with a big interest in the region is Kaiser Kompressoren. The German company remains upbeat about its prospects in the region’s compressor segment despite what its regional director Carl Briden terms as not the best of times for the construction industry in the regional market. “The market in the GCC region is more or less stagnant and going down in some countries due to continuing low oil prices. Some countries like the UAE and Qatar might offer better requirement patterns owing to the planned Expo 2020 and FIFA World Cup events. The market is expected to behave in the same wavy fashion for the foreseeable future, without any peaks,” Briden says. However, Kaeser has been able to carve a niche for itself despite
the adversities, he adds. “Overall, Kaeser’s performance has been good, with promising results in some GCC countries, though there are indicators the market is slowing down a little in others. On the whole it can be said that we have slightly improved our market share when compared to the past few years, with the aid of value added services.” DPP, meanwhile, depends on one of the most comprehensive ranges of portable compressors in the Middle East to remain among the top brands in the region. The Korean giant’s offering includes models for construction, rental, utilities and manufacturing to quarrying, drilling and the oil and gas industry, with free air deliveries from 2.0 to 45 m3/min at output pressures from 100 to 350 psig (7 to 25 bar). As well as a wide selection of Tier 3 High Ambient models, the range also includes several Tier 1 or Tier 2 engined models, well suited to the fuel quality levels found in the region. “All Doosan compressors are built to withstand the rigours of everyday applications in the toughest conditions,” Gaby Rhayem, regional director Middle East and North Africa, at Doosan Bobcat, told CMME in an earlier conversation. Among DPP’s smallest Tier 2 models is the compact C185WKUB-EX-T2, which offers
19 Manufacturers such as Kaeser Kompressoren are leading development through research, as seen in the German company’s M-500 oil-free model.
“All Kaeser MOBILAIR compressors are designed to operate in ambient temperature conditions of 50 degrees Celsius, so no additional modifications are necessary to ensure our units run reliably in this region”
20
Compressors & portable power M AY 2017
ChiCago pneumatiCs’ tips
pressure-free towing Before towing a compressor,
a special licence.
Chicago Pneumatics recommends some easy
tow Vehicle and trailer
but important steps to
The tow vehicle needs to
ensure the equipment
be of appropriate size,
and, most importantly,
weight and horsepower
the driver are protected.
to carry the load. It is also not advised not to pull
pre-towing Check
the compressor slanted at
Before going anywhere,
an angle behind the tow
check tyre inflation and
vehicle. Do not neglect to
inspect the running lights.
check that the trailer is level.
If the trailer is equipped with brakes, check they
Driving with Caution
are operating properly.
Consult the manufacturer on what speeds to drive at
the tow bar
when towing a compressor.
When towing a portable
Also allow time for extra
compressor, check that
braking as the additional
the tow bar complies with
weight of the compressor
the local regulations. If the
means you won’t be able
trailer has a tow ball, make
to stop as quickly. Maintain
sure it’s the right size and
more distance with traffic in
is tightly secured. Some
front and use extra caution
portable equipment, such
when changing lanes. Pay
as Chicago Pneumatic’s
more attention to the blind
Red Rock compressor,
spot, because your vehicle
weighs less than 750kg
is significantly longer with
and can be towed without
a compressor attached.
“Our strategy was to cover a big region within 24 hours with parts. Faster delivery means less cost, because dealers pay only the cost of shipment from Dubai to their country” easy towability and transportation, and high manoeuvrability for use in confined areas. It has a free air delivery of 5.2 m³/min, operates at a working pressure of 100 psig (7 bar) and is aimed at standard pressure applications in construction, such as powering breakers and tools in road repair, demolition and refurbishment. Weighing only 874kg, it has two service air ports for multi-tool use and has a compact 1567mm width and 1600mm height. Powered by a Kubota engine, the model features an aerodynamic singlepiece, light and lockable canopy made of ultra-strong composite material. Its cool-box airflow design allows cool air to enter through the rear and wash over the internal components, keeping temperatures low. As a result, the compressor is fit for use in hot climates such as those in the Middle East. Conveniently located kerbside controls and service valves keep operators away from traffic for added safety. Another popular DPP model in the region is the Tier 3 P260/HP220WYM-T3, which also offers a dual pressure option for more versatility to serve a wider range of applications. This ‘two-in-one’ compressor delivers air flows ranging from 6.2 to 7.4 m³/min and pressures
ranging from 100 to 150 psi. Powered by a Tier 3-compliant Yanmar engine, it is designed to withstand rugged environments. For high purity applications, such as pharmaceutical, food preparation, petroleum, instrumental quality air and nuclear power plant back-up, the Doosan NHP1500WCU T3 oil-free, Tier 3 diesel model provides 42.5m³/ min of 100% oil free compressed air. Equipped with a built-in aftercooler for reduced air moisture, the model has a variable discharge pressure that can cover a wide operating range between 60-and 155 psi. Kaeser’s kingdom For Kaeser, German technology and quality are among the big selling points, and Briden points out: “Kaeser compressors offers value for money in terms of total cost of ownership with long product life cycle achieved by high quality manufacturing. Kaesers’ attention to detail, reputation for manufacturing strong reliable products, which are all made in Germany, make customers’ decision making easier.” Kaesaer’s plus points include models suited for the region, improved fuel efficiency and reduced carbon foot prints. Also, even though Tier 2 engines are sufficient for the region, Kaeser has already introduced Tier 3 ones for all its models in the GCC, which have been
21 well received because of their efficiency. The models sold by Kaesar in the region are from its MOBILAR range, which is suitable for the unique conditions in the Middle East. “All Kaeser MOBILAR screw compressors are designed to operate in ambient temperature conditions of 50 degrees Celsius, so no additional modifications are necessary to ensure our units run reliably in this region,” says Briden. The company’s best-selling models here are the M50, M70 and M100, and the reason for their popularity is that they cater for the most common applications within the construction sector, he adds. “Kaeser believes in continually developing new models and upgrading existing ones to meet the customer’s changing requirements. A case in point is our successfully introduction of the M500 oil-free portable compressor for the oil & gas sector. Our research and development team in Germany is able to react quickly to new trends and ensure our products exactly match the needs of our customers,” Briden explains. Chicago Pneumatics’ power The versatility of the compressor also means that this essential portable machine can be used for other tasks besides providing compressed air or fluid. One such is as a portable source of electricity – a field in which US manufacturer Chicago Pneumatics leads the way with its portable generators. Its range was recently expanded with four new CPPG models designed for contractors who require a clean, reliable AC power source below 3kW at a moment’s notice. The new generators have a recoil starter that makes powering them up extremely quick. Due to their rugged design and thermal protective features, they are able to operate in tough site environments and harsh weather conditions. The petrol-engined machines can also run for long periods thanks to fuel tanks of up to 10l. Tony Calippe, spokesperson for generator equipment at Chicago Pneumatic, says: “The CPPG Inverter complements our existing range of portable generators, which reflect Chicago Pneumatic’s reputation for equipment that is robust and both simple to operate and maintain. The new models are incredibly easy to start and also near-silent, thanks to noise dampening canopies that provide operating noise levels as low as 65 or 63 dB(A) depending on the selected model.” The generators are available in 50 and 60Hz variants, with the CPPG 2i / CPPG 2iW and CPPG 3.5 / CPPG 3.5iW providing
Kaesar mobilair 50
heavy perforMance in a lightweight package
The Mobilair 50 five cubic
In fact, the Mobilair 50 is
metre-class portable
one of the quietest models
compressor from Kaeser
in its class and has a sound
Kompressoren delivers
power level of only ≤98 dB
enough compressed air
(A) as per 2000/14/EG.
power for three breakers,
The unit has an
or one heavy duty tool. It
operational weight of less
is lightweight and features
than 750kg, making it one
a highly durable, double-
of the most manoeuvrable
skinned polyethylene
compressors in its class.
sound enclosure to provide
The advantages of this is
maximum protection in
that in some markets new
the toughest conditions.
drivers do not require an
With a free air delivery
additional towing licence
of 5m³/min at 7 bar, the
to transport it, and the
Mobilair 50 is powered by
unit can be towed without
a proven, water-cooled,
having to be equipped
four-cylinder turbo-diesel
with an overrun brake.
engine, which directly drives
All metallic body
the flow-optimised “Sigma
components are zinc-
Profile” airend. Direct drive
primed and powder
eliminates the transmission
coated to ensure long-
losses associated with
term protection from the
other systems, providing
elements. Operation is
more air for less fuel.
made simple via a single
Service life and efficiency
control switch and user-
are enhanced through low
friendly icons, while greater
motor and airend speed,
access to components
which also helps keep noise
simplifies servicing and
emissions to a minimum.
maintenance tasks.
nominal power outputs of 1.6 kVA and 3kVA respectively. Other models in the range include the CPPG Professional generators, available with either petrol or diesel engines and built for intensive, all-day operation. Users are protected by an optional Earth Leakage Relay (ELR) in both engine types, while optional Automatic Voltage Regulation (AVR) ensures consistent electrical output. CPPG Advanced generators have more advanced features and additional protection to extend life expectancy and safety, making them well suited to the rental market. Alongside AVR, they protect users with an isometer protection and thermal protection circuit breaker, as well as incorporating an intuitive instrumentation panel, electric key start and alarm, and shutdown options. Like any other equipment, a compressor is as useful as the backup support it gets, and Kaeser’s Briden says: “There are many big projects in the region where large fleets of Kaeser compressors are working. The major reasons for their selection are our high quality and reliability, high product life cycle and after-sales support. “With the cooperation of our authorised dealers, all end-users of Kaeser products are ensured of timely and affordable after sales support from factory trained technicians. Spare parts are also available locally with distributors, who also have access to new parts at our regional head office and training facility in Dubai’s Jebel Ali Free Zone (JAFZA).” After-sales support is also of great importance for DPP. In pursuance of this philosophy, Rhayem says, the company opened a new parts distribution centre (PDC) in Dubai two years ago to service the key Middle East and Africa region. The PDC in JAFZA houses around $3m worth of inventory in parts, with over 1,540sqm of warehouse space serving 25 dealers in the region. “Our strategy was to cover a big region within 24 hours with parts,” Rhayem explains, adding that 90% of the MEA region can obtain parts from the facility within a day. “Faster delivery means less cost, because dealers pay only the cost of shipment from Dubai to their country. So Dubai to Oman, Dubai to Qatar, Dubai to Saudi is surely less than from Belgium in Europe to any country in the Middle East.” A combination of advanced design and engneering that keeps the region’s needs and conditions in mind , along with adequate service back-up,, is keeping the compressor and portable power segment ahead in the Middle East despite constrained times.
22
HEAVY HITTERS M AY 2017
ItalIan crush
MB Crusher Brings BuCketloads of Cost- effeCtive solutions to the MoBile Crushing and sCreening seCtor with its unique and innovative Crushing BuCkets and sCreeners
I
t’s a sizzling 50 degrees Celsius in the small Saudi village of Al Kharj. At a bare and dusty quarry in this area south of the capital Riyadh, you’d be forgiven for mistaking the harsh and baking landscape as the surface of an alien, hostile planet. However, despite the conditions, the Lime & Sandlime Bricks company has to go about recovering inert material from the quarry to be reused for the construction of the new subway in Riyadh. And helping them do that tirelessly in the extreme conditions are MB Crusher’s BF135.8 crusher bucket and the MB-S18 screening bucket. As the two of these marvels of mobile crushing and screening go about lifting up limestone rocks, gravel, stones and even some small boulders into their cauldron-like cavity and then proceed to grind, pulverise, churn and screen them into fine, construction-grade material, the toughness and tenacity of the innovative products are clear and apparent. While the BF135.8 is designed for excavators weighing over 43t, the MB-S18 screening bucket is suitable for excavators of 20-35t. In fact, MB manufacturers its largest models to satisfy the needs of operators in the quarry sector, where the performance of hourly production yields and of resistance over time are necessary. MB’s patented system allows achieving the expected manufacturing targets and a strong reduction in consumption costs, even with particularly sturdy materials – all valid reasons why the company’s products were chosen for this project and also why MB Crushers are common sights in quarries and job sites in the entire Middle East and GCC region. But cut to Fara Vicentino near Venice, Italy, the home of MB Crusher. The salubrious climate of the place where the crushers and screeners are made may be a far cry from the oppressive conditions of the Saudi desert where the machines are ably proving themselves, but it is here
As a pioneer of the mobile crushing bucket concept, MB Crusher has expanded its portfolio to include crushers and screeners of various capacities.
23 that their legendary toughness is imprinted in their DNA. For more than 15 years, MB Crusher has been supplying the world with its unique mobile crushing and screening equipment, which may have spawned many an imitation but, as the company points out, never anything close to the original. Ever since it gave the world its first jaw bucket crusher in 2001, there has been no looking back for the company. MB offers the largest line of patented crusher buckets all over the world. It all started when the Azzolin family, with more than 60 years of experience in crushing for the excavation, road work, quarrying and demolition sectors, decided to think out of the box. Not satisfied with the traditional crusher concept, they wanted to replace it with a version that had built in flexibility and the mobility of an accessory, yet being applicable to excavators and returning the performance of a larger machine. This vision resulted in the first crushing bucket with a worldwide patent. Today the company is established globally through seven international subsidiaries and has logistics centres located in various countries around the world along with an extensive network of authorised dealers and service support worldwide - including in the Middle East. Yet it stands true to its core values of innovation and excellence and prides itself on making products that are of the highest “Made in Italy” quality, a fact which Najmeddine Sahraoui, regional manager for the Middle East region at MB Crusher, is proud of. “MB buckets crushers are the only ones in the world that do not need drainage and they also ensure higher productivity compared to the countless imitations of our original unit,” he says. “In fact, MB’s crushing power exceeds 110m3/hour thanks to our exclusive power enhancer, which allows the bucket to crush the hardest and most tenacious materials such as basalt and granite. This ensures a finished product with the lowest price in the market and in compliance with the high quality standards required for waste material reuse.” Sahraoui adds that MB buckets have proven themselves to be the most effective as well as eco-friendly tools in demolitions, recycling, excavations, road works, quarries, mines and environmental remediation. “MB Crusher buckets are made for crushing, screening, dividing and reusing inert material directly on site and we are the only manufacturer in the world able to offer a complete range of 18 crushers. These include crushers and screeners for excavators, loaders, skid-steer loaders and backhoes from 2.8 to 70-plus tons all backed up with our industry
24
HEAVY HITTERS M AY 2017
leading 24-month warranty.” Speaking to CMME about his company’s presence in the Middle East, he adds: “The quarrying sector here may be less active than before, but the Middle East market is a very dynamic one that’s growing at a high speed. There are many projects for the future where our machines can make a difference. So we’re sure there will be a lot of applications for MB products, both in the public and the private sector. Also, the infrastructure industry has one of the biggest potential for growth and opportunities for investment, and we think that this would have a significant impact on our crushing and screening equipment. Elaborating about the demand in the region, he says: “Many of our customers are using the BF90.3 (for excavators from 21t) and the BF120.4 (for excavator from 30t) crusher buckets. But we also have customers using our bigger models - the BF135.8 and the BF150.10, which is the biggest crusher bucket in the world, for excavator weighting up 70t. There models are very efficient in quarries locations, that have often huge extensions and where big machines work. But also for big projects of road constructions and pipeline.” Among the bigger jobs in the region that MB’s equipment is involved in is a limestone quarry in Lebanon’s Kfardebyan area in the Mount Lebanon region. The customer is
MB Crusher’s mobile crushing buckets and screener are adapted to work with a range of equipment, from large excavators to small skid-steers.
BF90.3 S4 CRuSHER BuCkET
original BuCket reaChes fourth generation According to MB Crusher, its flagship
been effected simultaneously in the
model, the BF90.3, is the first crusher
standard maintenance time thanks to an
bucket ever in the world. Designed
integrated centralised greasing system.
to resist the most challenging
Also, thanks to higher levels of power
conditions on any site, the BF90.3 is
and the strengthening of parts and
extremely compact and versatile.
sections subject to the most stress and
Periodically updated and made
wear, the updated model offers increased
more powerful over the years, it is
resistance and performance, even in the
suitable for all crushing operations,
most extreme operational conditions.
even the most challenging, and
MB says its R&D department has taken
maintains the same results in terms of
into consideration the suggestions
performance with all types of material.
of its clients, who use the equipment
But now, the Italian company says,
in the widest range of applications.
a good thing has gotten even better
Studying their experiences and learning
with the introduction of the BF90.3 S4
from them has provided the company
- a more powerful and updated version
many solutions and performance
of the company’s flagship, exactly
enhancement methods that benefit the
one year on from the last update.
equipment’s application on job sites.
Productivity has been increased,
As Diego Azzolin, MB’s head of
thanks to a functional restyling of the
production, says: “Revolution and
internal structure of the machine, which
innovation are not static factors,
allows for an increase in performance
but instead present a continuous
and strength. Reliability has also been
challenge for improvement.” And
improved in terms of stability and
with the BF90.3 S4, MB claims to
working precision, and a reduction has
have risen to that challenge.
25 “MB Crusher buckets are made for crushing, screening, dividing and reusing inert material directly on site and we are the only manufacturer in the world to offer a complete range of crushers and screeners for excavators, loaders, skid-steer loaders and backhoes” using MB’s BF90.3 crusher bucket to crush limestone from excavation to recycle and sell it as aggregate for buildings. In Saudi, the BF90.3 crusher bucket is crushing excavated coral rocks to 2cm for reuse reused in sanitation backfills. Also in Saudi, three MB products – the MB-R900 drum cutter, the BF135.8 crusher bucket and the MB-S23 screening bucket - are working in a quarry to recycle very hard granite material for reuse in road construction. “MB’s crushers and screeners are particularly suitable in road works,” Sahraoui says. “Applicable to any kind of excavator, loader, skid-steer and backhoe loader, they crush and select the material in order to reuse it directly on site as road base, drainage filling, trench filling. Thanks to the jaw adjustments, they allow to self-production of stabiliser materials for pavements and sub-bases,
according to client’s needs. Moreover, they bring considerable savings by reducing or even eliminate transportation costs as you need just one operating machine to function. With less machinery on site the environmental is also be safeguarded.” MB Crusher is the inventor of the crusher bucket and offers the widest range of crusher buckets, available for all operating machines, from excavators and loaders to backhoes and skid-steers. Sahraoui notes that the company holds a series of certifications, including UNI EN ISO 9001:2008, CE, TUV, GOST and RINA for its welding processes, and uses Hardoxcertified materials in its manufacturing to offer products that have a clear edge in the market. “MB Crusher’s focus on innovation is proven by the number of awards that we have won over the years, including the 1° Grand Prix at the 2007 International Exhibition of Inventions
in Geneva. With our experience we use a AAA + type hydraulic system. MB buckets, in fact, are the only ones to have a low hydraulic demand both in terms of the need of pressure and hydraulic flow rate,” he points out. “Also, the AAA + plumbing series allows substantial hydraulic cooling during the work steps, thus lengthening excavator life. The extreme compactness and low centre of gravity improves balance and drastically reduces strain on the excavator arm, eliminating impact and vibration. This results in high productivity and quality in terms of homogeneity of the crushed products in all construction sites.” With its consistently high quality and constant innovation, MB products represent the best solution for several growing sectors where productivity, performance, costefficiency and durability are all essential.
MB-LS220
a revolution in sCreening The world premiere of the latest MB
can be used to facilitate and
model, the new screening bucket
speed up the processing of the
MB-LS220, took place at Bauma
material on different sides of
2016, ushering in what MB calls
the same construction site.
not just a screening bucket, but
This screening bucket has
a screening concept evolution.
many applications and can be
Designed specifically for
used in any type of process for
owners of loaders and backhoe
separation of waste or natural
loaders from 12 to 35t, who
materials, being capable of
need to select waste material
sifting through material of
but until now, had no option
various sizes. For example, it
available to them on the market,
can be used in drainage jobs
the new MB-LS220 now allows
to obtain an end product
them great flexibility to use their
that can act as protection
existing machines for new tasks.
for underground pipelines.
The MB-LS220 allows
“As per tradition, MB always
optimisation of loaders and
tries to offer customers innovative
The MB-LS 220 is the latest and
All MB screening buckets are
backhoe loaders, transforming
solutions that allow them to work
largest in MB’s LS series of mobile
equipped with interchangeable
them in a few minutes into an
in the best conditions, optimising
screening buckets. The series has two
modular panels to allow a rapid
efficient mobile screening plant,
the customer’s fleet with this new
more models, the smaller of which
change of grid size. The unique
able to process debris in all the
screening bucket. Constant research
is the MB-LS 140, suitable for skid
and innovative conical basket
process phases. As it does not need
and attention to customer needs
steer loaders and backhoe loaders
shape is designed to significantly
to operate over the pile of material,
put MB in a position to offer the
from 2.6t, and the MB-LS 170, which
increase the hourly production
which is often the case with other
most powerful and comprehensive
is designed for skid steer loaders and
performance and to sift all the
excavator screeners, the MB-LS220
range ever,” says the company.
backhoe loaders from 6.5 to 11t.
material scooped, with no residue.
26
SITE VISIT M AY 2017
Marvels of roadbuilding
Kuwait is maKing rapid progress on two large-scale elevated expressways that employ advanced bridge building methodologies in their design, planning and construction, maKing them two of the biggest multi-level road projects in the world
i
t is common knowledge in the world of construction and civil engineering that building or upgrading road infrastructure in the middle of already busy and congested urban environments is about the most challenging task that there is. The planning needs to be spot on, to start with, taking into account all the several factors of the environment in and around the job site. Then the execution needs to be faultless, despite the constraints of space, time, manouvrability, access and all other factors that affect busy urban areas. And then there is the safety aspect, ensuring which becomes exponentially difficult as the complication of the project mounts. Kuwait has recently embarked on a spate of such challenging road projects, which seek to upgrade and add to existing road infrastructure in a busy central area of Kuwait City. The Jahra Road (RA166) and Jamal Abdul Nasser Street (RA/167) development projects are two strategic ventures put forward by the government of Kuwait as part of the state’s ongoing plans to further enhance the existing infrastructure and transportation network. The joint venture of Pace and Louis Berger has been employed to undertake the design and construction supervision of the projects. The implementation in progress aims to transform the existing roads into internationally standardised multi-level expressways extending 10 to 11km across the western region of Kuwait. The scope of work also includes upgrading and reconstructing the existing service roads to provide additional traffic lanes with enhanced new, or relocated, utilities infrastructure. The projects are interconnected within a network of newly developed highways including the Jaber Causeway and Doha link. This network will serve the city’s transport infrastructure and the highways are the main routes to reach the newly developed urbanising projects which are the Silk City project and Mubarak Al-Kabeer Seaport.
27 During planning, Pace/LB directed the implementation of the projects to take place over five phases of work each. Reasons for phasing included four main reasons. The first was to phase out traffic detours, which facilitated traffic flow in congested areas in and around the project. The second was to relocate services in phases, as per the technical specifications of the services to be relocated. The third was the necessity to complete Phases 1 of each of the two new roads at an early stage, while the last was the nature of segmental erection, which required commencing the works from one end of the project, then proceeding in a linear sequence. Both projects, in their design, planning and construction, stand as two engineering marvels whose calibre can be measured by the advanced bridge building methodologies employed. The large-scale structural works make these giant projects two of the largest multi-level road projects in the world. Attempting this outstanding upgrade for two of the most vital arteries in the busy metropolis of Kuwait City, Pace/LB employed very intricate and well-studied methods of construction that minimise any impediment or disruption of traffic flow, and do not perturb public environment dynamics. Sophisticated equipment The undertaking of this grand infrastructure development entails a series of sophisticated large-scale operations. Its engineering and complexity of location required the use of the latest innovations in bridge constructions, involving the use of precast segmental erection with overhead launching gantries. Pace/LB established two of the largest purpose-made high-tech precast facilities worldwide for these projects. For the two elevated mainlines of the projects, five launching gantries were imported and assembled - three for RA/166 and two for Ra/167 - to mobilise the precast segments. Pace/LB erected the Jahra Mainline viaduct via balanced cantilever, whereas the segmental span-by-span erection method was introduced for the Jamal Abdul Nasser Mainline viaduct. The remaining entry/ exit ramps for both projects are being constructed mostly with various crawler and vehicle-mounted cranes via segmental balanced cantilever as well. The cranes used for this purpose are a mix of heavy duty rough terrain, all-terrain and crawler cranes, equipped with spreader beams in order to lift the segments and adjust them as needed. The project work also entails the renovation of a number of utilities and drainage structures along the length of the project routes. This includes the relocation,
28
SITE VISIT M AY 2017
protection and refurbishment of water lines and sewage system, telephone services, gas lines and voltage cables. Pace/LB set up two precast yards for the projects on a remote area of land in Doha district, with a total surface area of 280,000sqm. The yards are fully utilised with large-scale segment pre-cast technologies and machinery including mould production frames, heavy gantries, water tanks, storage and curing facilities, as well as staff offices and concrete batching plants. The precast yards provided a greater space for segment fabrication works, along with a suitable environment where Pace/ LB could maintain quality of the segments’ fabrication with regards to consistency and strength requirements. Other advantages included easy geometry control, an elevated speed of overall
implementation and high quality control, which guaranteed the construction of more durable bridges that should require very little maintenance, in addition to very limited or no public disturbance. Closing the entire road for construction works was not an option. Pace/LB had to find, design and develop alternate traffic routes for road users to reach their daily destinations in collaboration with the traffic authorities. Traffic detours, however long they extended, maintained the same properties of the original road including the number of traffic lanes, road width, services and all necessary road and detour signage and markings. Pace/ LB managed the construction of temporary detours in accordance with all international standards, comprising all the qualities of a well-developed road in terms of asphalt quality and safety.
Special equipment such as launching gantries found heavy use in the span-by-span construction method utilised in erecting the viaducts of the elevated project.
Every construction job on-site has to be strictly executed within all environmental standards and regulations formulated and developed periodically by the Environmental Public Authority. The projects require a certified specialist from Pace with the commission to raise a monthly report to the EPA on all environmental impacts caused by the project. The report includes a monitoring log of occurrences around the project areas taken through field measurements during daily site visits. Determining air quality, noise levels, groundwater quality, water sanitation, solid waste and liquid waste confirms the implementation requirements under the contract. A mobile laboratory was set up across the construction sites for measuring emissions and toxic readings. Also, the existing planting and greenery
29
“The entry/exit ramps for both projects are being constructed mostly with various crawler and vehiclemounted cranes via segmental balanced cantilever… The cranes used for this purpose are a mix of heavy duty roughterrain, all-terrain and crawler cranes”
ProjEcT dETaIlS
rising up together NaSSEr road
jahra road
18km of elevated segmental viaduct bridges: 8km for elevated Nasser Road mainline along 10km exit/entry ramps
17.7km of elevated segmental viaduct bridges:7.3km for elevated Nasser Road mainline along 10.4km exit/entry ramps
716m of depressed road (underpass)
620m of depressed road (underpass)
3 multi-level interchanges with major highways
5 multi-level interchanges with major highways
Development of 20km of ground level and service roads
Development of 18.5km of ground level and service roads
9 ground level roundabouts replacing traffic signal intersections
7 ground-level roundabouts replacing traffic signal intersections
130,000sqm precast yard
150,000sqm precast yard
8,600 bridge segments
8,390 bridge segments
8 pedestrian overpasses
10 pedestrian overpasses
lost during implementation of the project will be compensated for with Pace’s additional final landscaping, which will cover more than 300,000sqm when the project is complete. Emphasis on safety Safety is a huge aspect of the project. In order to minimise accidents and see to the safety of all personnel involved in the project, Pace/ LB put in place several safety applications. Multiple mobile clinics were set up along the entire project line for the safety and health of workers. The joint venture team provided periodic lectures on safety and security for workers, which were delivered in about 10 languages due to multiple nationalities present in the workforce. Contests were held to motivate the construction team and make them adopt the best safety practices. These contests selected the best candidate for adherence to safety norms and regulations after the health and safety instructions had been delivered and explained. The monthly event was called Safest Worker of the Month and, as the name suggests, picked the worker who followed the safety guidelines the best. Firm and strict safety supervision was
ensured on-site, along with the application of international standards and safety regulations. These included the use of helmets, jackets and other machine-associated safety gear, such as harnesses and belts. Attention was also duly paid on the proper set-up of banners, barriers and all signboards. Constant on-the-job and separate training on safety was used to keep all workers updated on the best practices and what was required of them. These trainings included preliminary induction training on personal protective equipment, specific operations and toolbox training and even safety training for sub-contractors as well. Going further with the training aspect and integrating it with their social responsibility agenda, Pace and LB constantly develop standardised training programmes for new engineers and university students which entail several educational lectures on the projects’ structural works, utility development works and project management. The students also receive exceedingly valuable engineering substance through supervised practical application and field work on construction sites, including the pre-cast yard.
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31
R E W O P RAW EED TO N U O Y G N I EVERY TH
KNOW
37
ays TOP 10: w e T O e ns u r liT y fuel qua
32_new releases
p your llow to kee Steps to fo clean and diesel fuel . productive
The latest releases from the world of construction machinery.
40_higher grade Case brings its robust and recognised 885D motor grader to the Middle East.
44_Paving The way Caterpillar’s AP655F asphalt paver is a favourite in the region with its user-friednly tech features.
48_recOrd lOader Liebherr’s Austrian plant delivers its 50,000th wheel loader.
32
NEW RELEASES M AY 2017
Cummins updates B6.7 engine Why get it? improved Fuel eFFiciency and perFormance with clean Fuel option
Case’s minimum swing exCavator Why get it? Faster cycle times with case intelligent hydraulic system Case Construction Equipment has introduced the all-new CX245D SR minimum-swing radius excavator to its D Series line-up. Designed to provide increased digging and lifting power in confined work areas, the CX245D SR features a compact counterweight and modified boom placement that minimises the machine’s footprint, resulting in a highly productive and manoeuvrable excavator that’s ideal for restricted conditions, such as road and bridge work, residential projects and urban construction. With an operating weight of 27.3t and a 160HP Tier 4 Final engine, the CX245D SR offers increased bucket digging forces (up to 15.6t) and lift capacity (up to 10.4t) compared to the previous model. Case says its D Series models are built to provide significant operational gains, including decreased cycle times, improved responsiveness and multifunctional controls, and greater fuel efficiency. An electronically controlled hydraulic pump and larger control and solenoid valves increase lifting capacities and improve responsiveness. D Series models offer more standard features than previous Case excavators, which, the company says, simplifying the buying process and makes them extremely versatile and operator friendly.
Faster cycle times are achieved through a new electronically controlled pump, a larger control valve and multiple sensors. These features combine with the Case Intelligent Hydraulic System and its four integrated control systems to make the best use of the machine’s hydraulic power and momentum, resulting in added strength and fuel efficiency. The four systems that make up the Case Intelligent Hydraulic System are: Boom Economy Control (BEC), which reduces RPMs by using gravity during boom down and swing; Auto Economy Control (AEC), which lowers RPMs during idle and automatically shuts down the engine after a pre-set idle time; Swing Relief Control (SWC), which reduces hydraulic power at the swing start; and Spool Stroke Control (SSC), which adjusts hydraulic pressure during digs. Using improvements to the Spool Stroke Control system, the CX245D SR excavator re-uses hydraulic fluid whenever possible to automatically increase cycle times and efficiency. The operator experiences a more productive machine without losing the precision of the machine’s controls. The Free Swing features improves craning, laying or lifting of offset loads; oil sample ports for quick sampling of engine and hydraulic oils; and easy pattern selector for operator preference of ISO or SAE controls. SPECIFICATIONS
case cX245d sr Power: 160HP Operating weight: 27.3t Bucket digging force: 15.6t Lift capacity: 10.4t
Cummins has recently updated its lineup of midrange engines for the 2017 model year with several improvements. Jeff Caldwell, executive director, says the company has improved its market-leading B6.7 engine by an average that exceeds the initial 7% target that the company set for itself. He adds that the engine’s Efficiency Rating has jumped 8.5% and Performance Rating gone up by 5% over the EPA 2013 ISB6.7. “Today’s 6.7 is the B Series’ most efficient engine to-date,” Caldwell adds. For applications such as pickup and delivery, the Efficiency Ratings have shown a fuel economy improvement of up to 13%. Cummins also features a Stop-Start capability with the B6.7, which Caldwell says, improves fuel economy by a further three to 15%. The Stop-Start technology allows the engine to operate only when necessary by shutting it off during idle, reducing fuel consumption and increasing service life. The 2017 B6.7 includes a three-year, unlimitedmile warranty in truck applications Meanwhile, full production is underway on Cummins Westport’s ISB6.7 G and ISL G Near Zero engines. The ISL G’s NOx emissions are 90% lower than the 0.2g/bhp-hr 2010 EPA standard. Both engines run purely on compressed natural gas (CNG), liquefied natural gas (LNG) or renewable natural gas (RNG), and use Cummins’ proprietary spark-ignited stoichiometric combustion.
33
new skid steers from JCB Why get it? powerFul engine and highFlow hydraulic circuit JCB is launching two new wheeled skid steer loaders - bolstering the company’s reputation as a leader and innovator in the skid steer market. The new 210 radial lift model offers a base rated operating capacity (ROC) of 950kg, while the new 215 vertical lift model boasts an ROC of 975kg. The operating capacity of both the 210 and 215 models can be increased by an additional 90kg, to 1.04t and 1.06t respectively, with an optional, dealerfitted “suitcase” counterweight kit. JCB says that the impressive ROC of the 210 and 215 will allow operators to take full advantage of the high-flow auxiliary hydraulic circuit, delivering 136 litres per minute, to power a range of high-flow attachments
such as cold planers, augers and trenchers. JCB’s chief innovation and growth officer, Tim Burnhope, says: “The 210 and 215 deliver the high-horsepower benefits of larger skid steers to operators of light-frame skid steer platforms. High-flow hydraulics allow our operators to perform more tasks more efficiently, use a greater range of attachments, and complete tasks faster.” Additionally, the new 210 and 215 are the first in JCB’s small-frame skid steer line up to be powered by the JCB by Kohler 74hp engine, which offers a 20% increase in horsepower over comparably-sized skid steers in the JCB range, yet requires no diesel particulate filter (DPF). Both machines are Stage III B / Tier 4 Final compliant. Burnhope adds: “The combination of more horsepower and a high-flow hydraulics system really reinforces the versatility of these incredible new skid steer machines, and expands the
range of projects to which light-framed JCB skid steers can be applied. The added benefit of all that additional power is that these machines will not be required to run at full capacity all the time, which means less stress on the systems and drivetrain, resulting in more uptime.” The JCB 210 and 215 skid steer models feature JCB’s unique and iconic single PowerBoom design with exclusive side door entry, resulting in unparalleled safety, 60% better visibility and a 46% larger cab than competitive models in this size class. SPECIFICATIONS
JcB 210 & 215 Power: 74hp Hydraulic flow: 136 litres/minute Max capacity: 1.04t & 1.06t Increase in cab size: 46%
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34
NEW RELEASES M AY 2017
koBelCo revamps exCavator line-up Why get it? improved Fuel eFFiciency and increased digging Force across range Kobelco has recently introduced a variety of new excavators and updated its previous models. The new introductions include compact excavators with improved fuel-efficiency and noise reduction, and conventional excavators with increased digging force. The SK170LC-10 and the SK300LC-10 are two new conventional excavators unveiled by the company. The SK170LC-10 has a digging force of 12.02t, digging depth of 6.4m and a swing speed of 12rpm. It comes with a 127hp, Tier 4 Final Hino engine and three operating modes. The new SK300LC-10 has a 252hp Tier 4 Final Hino engine and weighs 31t. It has a digging force of 17t and a new travel motor that increases traction by 10% The company has upgraded several other conventional models, including two Generation 10 models — SK210LC-10 and SK350LC-10. The former weighs 22.4t and is powered by a 160hp Hino engine. It has a digging force of 13.3t, with a 7% increase in work volume. Kobelco also claims a 10% increase in fuel economy over previous models when operating in S-mode and a
further 6% in eco-mode. It also comes with a higher boom foot cross-section, thicker arm-foot base plate and stronger foot bases. The 270hp SK350LC-10 has a new hydraulic regeneration system that reuses force generated by the boom to aid the arm. It has been upgraded with 5% more digging volume than its predecessor and fuel economy has been improved by 18%. It has a digging force of 25.5t. The upgrades include a thicker arm base plate, and a shape redesigned for added stability and durability, Kobelco says. The company has also boosted the efficiency of the SK500LC-10 model, with an 11% increase in digging volume and a 10% increase in work volume. The 359hp machine weighs 51.7t and has a new hydraulic drive with improved cooling fan operation and less noise. Kobelco has also rolled out an improved versions of its ED160-5 Blade Runner in its SR series of excavators. A combination of dozer and excavator, the ED160-5 weighs 16.4t and runs on a 95.5hp engine, with a digging force of 9.2t. It is designed for heavy dozing and its six-way power-tilt blade offers float, tilt, lift and angle options. The oversized undercarriage and curved tracked pads offer better traction and higher floatation. It also has zero tail swing radius. SPECIFICATIONS
KoBelco sK170lc-10 Power: 127hp Digging depth: 6.4m Digging force: 12.02t Swing speed: 12rpm
Husqvarna dC 200 drum Cutter Why get it? versatility, and low noise and viBrations levels Swedish manufacturer Husqvarna has introduced the DC 200 drum cutter, its new attachment for the DXR demolition robot product line. The drum cutter is a versatile attachment made for jobs such as surface profiling of rock or concrete, trenching, excavating frozen soil, soft rock excavation in quarries, demolition and dredging. The cutter has 56 tungsten carbidetipped picks on each side that rotate and chip away at the surface material to the desired depth or complete removal. When the material is not removed completely, the result is a smoother, more uniform surface, with smaller, finer grain sizes. This enables material to be removed more easily or used as back fill without additional crushing. Low noise and vibration levels make the DC 200 suitable for use on restricted jobsites and sensitive urban areas. In terms of control, the cutter is equipped with a unique software solution that improved efficiency and enables sufficient flow and pressure for maximum mobility The total width of the cutting head is 500mm while the diameter of the cutter drum is 240mm. The model’s maximum cutting force at 5,075 psi is 1.2t, while its maximum torque at 5,075 psi is 862kg. With a service weight of 200kg, it is easy to transport and can also fit most midi and even some mini excavators.
Bringing the latest
construction news from across the GCC
www.meconstructionnews.com
37
01
02 Store well Even for the short term, how you store your diesel fuel decides how well it retains its quality. The recommended method is that portable tanks of diesel should be stored indoors at temperatures that remain as close to constant as possible. Temperature fluctuations can cause condensation, affecting the viscosity of the diesel and finally engine performance.
USe freSh Diesel degrades as it ages, leading to the formation of organic materials within the fuel that clogs filters and can impede engine performance. As filters clog and the impurities work their way into the injectors, the chances of abrasion and wear increase. Putting old diesel into a high-performance diesel engine starts you off on the wrong foot immediately.
: n e t p to e r u s n e Ways to it y l a u q l e fu your d n a l e u sel f
ie e with d p a r h u s o p y o p t Kee ines in l l e u f ’s machine s these tip
Keep it dry Whether in storage or inside the actual engine, water and diesel are sworn enemies. Water residue and moisture within engines encourages microbial growth, and water that bypasses the water separator can cause internal damage to injectors and corrosion throughout the system. Moisture in diesel also reduces combustion in engines. Eliminate water from engines and store diesel away from dampness.
K eep it n cl e a and engine
ce Performan if fuel be affected health can ed and n’t maintain cated systems are not compli h g u o h T . n . And kept clea overlooked n e ft o is is have to do, th perly it can ro p im e n o ment. when d n the equip o ts c e ff e e negativ down to also comes Much of it lated measures re preventive d n a ction to fuel sele ra o st ge.
03 04
38
top teN M AY 2017
05
CleaN taNK Cap aNd iNlet When filling your machine’s tank, make sure the area surrounding the fuelling point is free and clear of any dirt or debris that can enter the tank. Construction sites are not “clean”, by nature, but every attempt should be made to maintain the quality of the diesel fuel that enters the machine. Always remember to replace the fuel cap and tighten it.
USe CleaN toolS To minimise contamination, keep the tools dedicated to plugging fuel lines and other gateways to the fuel system clean and dry. Do not use ad hoc items to temporarily plug leaks; that dirty wash cloth from your truck cab will only introduce impurities into the tank and engine when wrapped around a leaking fuel line.
Keep it filtered Change fuel filters at or before intervals determined by the manufacturer and use filter types and sizes approved for use by the manufacturer. It’s also best to have the same micron size filter as the fuel system requires installed on all fuel storage tanks to ensure a clean supply.
K eep t a n e y eamoau ge to
rd Look out fo use Rust can ca s. k ing storage tan id v ro p rations, o rf e p r o s hole to enter r materials fo s ie it n u rt e fuel. oppo ntaminate th ter o c d n a k n t wa the ta s can also le k n ta d e g a rust Dam in. And the or moisture mix n a c s emselve th s le ic rt a p sel, causing with the die r. engine wea
09 07
06
MaiNtaiN fUel liNeS Periodically check the fuel lines and other fuelling system components on your machines for leaks. It is always safe to assume, if diesel is leaking out, that air, dirt and other contaminants may be entering the system through the same leak.
10
08
taKe CoNtrol While it may be difficult, controlling the environment in which fuel system maintenance occurs will go a long way into ensuring success. Perform repairs indoors when possible; if not, and you’re working on a large, outdoor site, erect windbreaks to protect the work area from airborne contaminants.
Š 2017 Terex Cranes. Demag is a trademark of Terex or its subsidiaries.
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40
cover story M AY 2017
Case showed off the Brazilbuilt 885F motor grader at its Eagle Days event in Dubai last year, marking its entry into the region’s road machinery segment.
41
HigHer grade
Case matChes horses to Courses in bringing its robust and proven 885b motor grader to the middle east to taCkle the region’s tough Conditions
B
y the time Case Construction Equipment finally showed off the 885B motor grader in the Middle East in November last year, the region had already been ripe territory for a while for the machine. When you’re a globally acclaimed manufacturer such as Case, and the piece of equipment is as widely known as the 885B grader, then your reputation precedes you. In a well-connected construction sector that constantly shares knowledge across geographies, the sturdy machine’s reputation was not something that local contractors, fleet owners and operators in the region were not aware of. Its technological features and proven performance in markets with similar tough and demanding conditions like the Middle East, such as in South America, had already made it the obvious choice for Case when it came to entering the grader segment in the region. Case first brought the 885B grader to the region at its Eagle Days customer outreach programme in Dubai towards the end of last year. Speaking about it, Franco Invernizzi, senior business director, Middle East and Africa, for CNH Industrial, the owners of the Case brand, tells CMME: “If we look at the other regions of the world then Case is very well rooted in road building equipment. In Europe and Latin America, we are the leaders in graders with the biggest market share. And we are also strong in dozers and compactors. When you can put together compactors, dozers and graders, you’re a big player in the road-building segment - and that’s what we are in most other regions in the world. “We are in the process of introducing these same machines one by one in the Middle East to take up a similar position in the road building market in the region. We’ve started with the grader in the GCC and we’ll bring in our full range of dozers later in the future. Se we want to replicate in this region the position that we enjoy in other territories globally.” And the Brazil-built 18t 885B is the model of choice as Case seeks to make inroads into the region’s road construction sector, says Zane Barnard, construction product specialist at CNH Industrial, Dubai. Analysing the market trends, Case felt that that the regional market was looking for a machine such as the 885B, which the company says fits into a capacity niche where there is demand. With motor graders being specialised equipment that need experience and expertise to use effectively, the model also provides controls that are relatively easy to operate and which most operators in the region will be able to make the most of in terms of getting the desired work results out of the machine, said the Case officials. “Users in the region are also looking for solid reliability, which is what Case offers across our entire line-up. The 885B is a tried and tested machine that has already gathered a reputation for toughness and robustness,” adds Barnard. “There are also a plethora of new features, like automatic power transmission, a common rail engine and high engine power. It’s like a complete package of excellence for anyone looking for a grader.” Speaking about the engine, the product specialist elaborates that the common-rail diesel engine offers 234hp and is built by Fiat Power Train or FPT Industrial, which is Case’s sister
42
cover story M AY 2017
“The engine is a very special one. It’s a VHP or variable horsepower engine, which adjusts the horsepower according to the application and the load that the machine is pulling” sPecIFIcAtIoNs
Case 885b Engine: 6.7L, 6-cylinder FPT Turbodiesel Max Power: 234bhp Max torque: 984Nm Transmission: 6-speed forward, 3-speed reverse Operating weight: 18.05t
concern in the CNH Industrial portfolio. FPT is a well-known name in engine technology and reliability, and Case feel that the backing of such an important and reputed engine supplier is a huge plus when it comes to convincing customers about the reliability and performance of the 885B’s engine. “The engine is a very special one. It’s a VHP or variable horsepower engine, which adjusts the horsepower according to the application and the load that the machine is pulling,” explains Barnard. “So if you’re working in the first, second or third gears, where you need a lot of torque output, the engine will actually drop the horsepower and increase the torque. “Conversely, if you want to travel faster, then the horsepower will increase and the torque will drop. It’s not just a normal common rail
engine; we have different horsepower curves mapped on to the controller and we can use that at any stage when the machine is in different applications.” Attention to critical components The A-frame and moldboard are two other critical components that have been given special attention. “The A-frame has actually been strengthened for the Middle East model. It’s larger and has more carrying capacity. The moldboard has been designed with three radii across the top. A multi-radius blade allows us to pick up material faster, which gets it rolling, causing less friction. This means we’re moving a larger load with less power and more ease. “The whole design behind it is to put less stress on the machine, save time with faster operation and be more productive with less fuel,” says Barnard. The transmission is a fully automatic one with a torque converter. It automatically selects one of the six forward speeds or three reverse ones, shifting down or up depending on the conditions the machine faces. “There are two easy modes. You can either do it manually by using the control shifter or you can put it straight into auto, where the machine will actually select the ratios for you in different work applications.”
Case has paid special attention to the robustness of the 885F’s components, such as the circle teeth and moldboard, for greater reliability.
Coming to perhaps the most critical component of any grader – the circle teeth - Barnard points out another innovation: the 885B’s are large, externally driven ones. “Being positioned on the outside rather than internally means there are no impacts directed onto the motor, which leads to less stress on components and therefore longer life. And then there is also ease of cleaning. So it’s designed for reliability and less wear and tear of the circle teeth,” he says. The component is one of the most specialised pieces of equipment on the machine and is also expensive to replace. “So a customer looking at a machine that he wants to keep for the typical 20 years that a grader lasts, doesn’t want to replace that item - and our design now allows us to reduce the wear rate behind it. So you should never have to replace it over the entire lifetime of the grader. The larger external design gives both longevity and performance in one stroke.” Hydraulics is another area in which the 885B has been beefed up. Barnard says it’s a highly accurate hydraulic system when it comes to setting a level on the machine. “We know how important hitting the exact grade is for a motor grader operator, and in order for him to do that, the hydraulic system has to be absolutely spot on - which it is on the
43 885B. We use a Rexroth closed compensated hydraulic system on this grader, which is highly accurate and allows for good feedback through the controls. It will, for example, sense that there is 4t of blade pressure but only 2t of steering pressure and it won’t allow those two to conflict each other. This makes for greater fine-work control.” The operator environment has also been optimised with a huge cab that has enhanced visibility through the use of full glass windows. “An issue with graders is that when you’re sitting in the seat you can’t see the moldboard completely. But when you have to grade a stretch with only a 2cm tolerance, you need to see the whole moldboard. So with our cab being larger and full glass, the full moldboard is visible,” Barnard points out. “It is also air-conditioned and tested to ambient temperatures of 60 degrees Celsius, so operators will be more than comfortable inside. The seat’s fully adjustable and in the UAE we have an air-ride seat option.” Invernizzi adds: “We also have two cab options - a taller and a shorter one. This is because some operators like to stand up inside the cab while doing precision grading. So now we have a cab with a taller roof, where they can do so easily.” Technical excellence aside, a machine is only as good as its back-up support. And this
is another area of excellence for Case. “The 885B will be fully backed up by Case’s spare parts and service in conjunction with our dealers. We are stocking up on all the necessary parts in our Jebel Ali parts facility,” Invernizzi says. “The grader is one of the more complicated and specialised machines to operate and so we when we sell the 885B we can offer training to our customers’ operators as a package deal, which makes a huge difference. It’s like we are offering a sort of end-to-end service. We sell the machine, train the customer on how to make the best use of it and we support him with our service and spares back-up. This is of course Case’s usual concept of selling a package of services rather just the machine itself,” he adds. “We are also training specialised grader technicians from our dealers to better support our customers and provide them peace of mind that they’re getting the adequate level of support that Case is known for. “We plan to demo the 885B to some of our biggest customers in the region. More machines are coming in from Brazil and will be at our Jebel Ali, Dubai, facility for immediate delivery. We are confident of this machine’s prospects in the region,” Invernizzi signs off.
LeIcA IcoN IGG4 - 3D GrADer system
telematiCs for effiCienCy
Case and Leica Geosysystems
wider range of applications
have teamed up to provide
with higher accuracy. Using
telematics packages for
the system, the machine can
Case equipment that
be run in automatic mode
make it possible to exploit
while moving with precision
greater possibilities of
in any direction, which
Case’s motor grader.
increases the productivity
The Leica iCON grade iGG4
and efficiency of the grader.
system lets operators utilise
Ultimate grade control for
the true potential of their
motor graders is the result
machines for a wider range
that the system provides.
of applications, by moving
Leica and Case claim that
materials anyway they want.
difficult tasks are now easily
Operators can now finish jobs
done. The motor grader can
faster, with greatly reduced
be crab walked to properly
downtime and complete
handle material windrows
more tasks with their motor
and precisely grade side
grader than before.
slopes or create ditches.
According to Leica, the
The Leica iGG4 for graders
iCON iGG4 empowers
lets operators boost their
motor grader operators to
productivity by using the
do more without spending
latest GNSS technology to
years in on-the-job training.
incorporate dual antenna,
The solution is easy-to-
which calculates blade
understand and makes
positions accurately
most operators productive
regardless of the way the
in a short period of time.
machine itself is positioned
The system’s components
allowing you to grade
comprise a bright and easily-
precisely and efficiently. The
readable, LCD colour control
dual antenna configuration
panel inside the cab which is
enhances accuracy,
the central unit connected
resulting in less rework.
to a blade mounted mass tilt
The scalable iCON grade
sensor, a machine receiver
solution also enables
and junction box located
expansion of the grader’s
atop the grader arm and
system as projects grow in
a dual antenna mounted
scope and size. Leica iCON
on the roof of the cab.
grade iGG4 allows operators
Some of the benefits of
to finish jobs quicker and
the system include the ability
more efficiently, saving
to maximise the potential
time, money and wear and
of the motor grader for a
tear on the machine.
44
AsphAlt pAver M AY 2017
Paving the way
With quick-heating screeds and enhanced technology, caterpillar’s big size ap655F asphalt paver is a popular Feature in the region’s road construction sector
A
s any driver in the GCC region can testify, this is a region with roads of well laid-out, high-quality, smooth and high speed tarmac, conducive to fast and comfortable transport. And working behind the scenes to make such roads possible is some of the best paving machinery in the world – Caterpillar’s AP655F paver, for example, which is among the most popular pavers in the region. And with road construction going on apace in the region, Al-Bahar, Caterpillar’s dealer in the region, is buoyed by the demand in the segment. “The continuous requirement for asphalt roads maintains the steady demand for asphalt pavers in the region. Mega road and infrastructure projects in the region will definitely contribute to the industry and the segment,” says Mamoun T Mutair, product manager, Building Construction & Paving at Al-Bahar. Intuitive, accessible technology and a quick-heating screed system, which increases production while reducing crew idle time, are key features of the Caterpillar AP655F asphalt paver, which is also equipped with the exclusive Caterpillar Mobil-Trac Undercarriage. Specialised screed platforms are available for the paver in vibratory only, or vibratory and tamper bars: the SE50 V, SE50 VT and SE60 V. Engine performance is aided by the 173hp Cat C4.4 ACERT engine. A fuel-saving Ecomode is standard on the paver models. When used with automatic engine speed control, Eco-mode efficiently manages engine speed to optimise fuel economy, reduce sound levels and keep the machine running smoothly. The control automatically adjusts RPM when the engine reaches a high load threshold or needs additional cooling. “The exclusive Eco-Mode and Automatic Engine Speed Control reduce fuel consumption and lower sound levels for better comfort and communication. Such advanced technological features for economy and comfort are among the main reasons behind the demand for this paver,” says Mutair. An integrated generator, the power behind the new screed heating system, is another fuelsaving enhancement. Exclusive to Caterpillar, the generator used on the American giant’s F-Series pavers was developed by the same team that designed and engineered the highly innovative Cat D7E electric-drive dozer. The integrated generator is directly connected to the paver engine, and operates as a core part of the machine. The refined heat distribution of the SE50 and SE60 combine with the generator to bring the screed to the proper temperature in approximately 15 minutes, compared with the 30 to 45 minutes required in most other
45 Caterpillar’s AP655F asphalt paver is reponsible for many of the smooth highways and roads that characterise the GCC’s transport landscape .
46
AsphAlt pAver M AY 2017
contemporary models as well as the AP655F’s predecessors. The paver runs at about 1,300 RPM while heating, compared with the more common 2,200 RPM of some competitive machines. The lower paver engine RPM requirement reduces sound levels and can enable earlier paving start times in residential areas. Loaded with tech Touchscreen displays provide increased flexibility for operating and adjusting the machine. The colour displays offer high visibility and more user-friendly options. Controls for new technology features are accessed through the touchscreen. The most frequently used functions are still controlled by switches. The new single-switch auto-fill feeder system simplifies setup and helps provide consistency for operators of varied experience and skill levels. The screed-heating system diagnostics enable uninterrupted paving in the event a screed temperature sensor fails. The system automatically compensates, allowing consistent, uninterrupted paving. The operator console features enhanced functionality with controls that are simple and flexible. Crews who prefer limited options have an organised, efficient control system at their fingertips — and mostly in the
same locations as on earlier models. Those who want to utilise more functions can do so by accessing various menus through the touchscreens. Exclusive propel and feeder system settings transfer between stations with the touch of a single switch. Speed, as well as operation and travel modes, are automatically adjusted. Elaborating further about the user-friendly features that make the Cat AP655F paver suitable and attractive to operators and owners in the region, he adds: “The model has dual operator stations, where propel and feeder system settings can be transferred between stations with a single switch. This
A screed heating function with a dedicated 70kW generator brings the screed to the required temperature fast, leading to higher producton.
is an exclusive Cat product feature, which has proved very useful and popular with our customers. “A host of other features have added to its popularity – such as a slide-out heating element for easy replacement and easy operation through the ‘auto-fill’ feeder system, and one-touch hopper control. Then there is the exclusive, integrated 70kW generator designed for long life which contributes to fast screed heating leading to higher production.” Mobil-Trac Undercarriage The AP655F includes innovative features on undercarriage options. Fully-bogied support rollers maintain contact with the surface regardless of irregularities. The oscillating bogies minimise deviations and tow-point movement, leading to smoother mats. “A steel track undercarriage with exclusive triple bogie system limits tow-point movement for excellent paving results,” adds Mutair. The Mobil-Trac System (MTS) features oscillating bogies and a friction-driven belt, and is available with treaded or smooth tracks. MTS enables travel speeds that match the pace of wheeled pavers. The system essentially combines the traction of track pavers with the speed and mobility of wheeled pavers. Enhanced manoeuvrability is another key benefit. The SE50 V, SE50 VT and SE60 V screeds deliver excellent ride and mat qualities, while providing versatility in urban areas. The SE50 V and SE60 V are the vibratory options, while the SE50 VT provides vibration and tamper bars. The SE50 V offers a maximum paving range of 6.5m, the SE50 VT is 8m, and the SE60 V is 7.65m. Screed plate life is extended with the utilisation of abrasion-resistant steel that is proprietary to Caterpillar. Screed extensions are equipped with exclusive two-speed proportional control for enhanced
47
“The paving crew feels very comfortable with the updated operation features like Auto Fill Feeder System, hopper control, dual operator stations, and more, that makes their job easier” responsiveness near obstacles and more precise control on highway applications. A pendant control adjusts the height of optional hydraulic end-gates, as well as extender width and tow-point height. The control provides the screed operator with much more flexibility regarding their locations. Operators can make various screed adjustments without leaving their seats. A single-button autofeeder system does the work of four switches. An auto-fill button alternates between running the augers and conveyors, helping operators build a proper head of material from the start. The new single-switch auto-fill feeder system simplifies setup and helps provide consistency for operators of varied experience and skill levels. “Our customers appreciate the new screed design, in both versions: Tamping or Tamping and Vibration, which provides higher paving quality and excellent mat texture. Moreover, the paving crew feels very comfortable with
The AP655F has dual operator stations, where propel and feeding system settings can be transferred between stations with the use of a single switch.
the updated operation features like Auto Fill Feeder System, hopper control, dual operator stations, and more, that makes their job easier,” Mutair explains. The popularity of the paver is clearly evident when taking into account the projects in the region that it is involved in. According to Mutair, the model is in use various internal road projects in the UAE and in major projects across the GCC. “In the UAE we have the Yabsa Bypass Road and a military airbase where the AP655 has found great success. The paver is also popular in other countries in the region and has been involved in Kuwait’s Ring Road project as well as in several housing areas to make parking lots in the country. In Qatar, it is the paver of choice for sub-base paving at the New Qatar Port,” he points out. Owners and operators of the AP655F paver are assured of peace of mind in terms of support, high uptimes and long service lives of their pavers with Al-Bahar’s
legendary after-sales network and spare parts availability, Mutair adds. “Al-Bahar is known for its relentless support and service. With regard to the paving category, we have strategically located service centres catering to every customer in our territory. We also enable our customers to maximise productivity with our Customer Paver Operator Training programme. And of course, we ensure the availability of spare parts 24 hours a day, 365 days of the year through our online PartStore,” he concludes. speCIFICAtIONs
cat ap655F Engine power: 173hp Screed heating generator: 70kW Screed heating time: 15 minutes Heating RPM: 1,300 Screed paving range: 6.5m to 8m
48
THE LAST WORD M AY 2017
Livers e d n e f o hofsh c s i b k r e Loader W L e r e r h e h W b Lie 50,000th
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ip e partnersh -based, activ st u tr s is n th tio e la Congratu ls, we valu e decades. any leve r th r fo e el ve n o fe o e ed re ra as evolv loader! W go, this is a 0th wheel bal that h d s milestones maker. Glo n the 50,00 o t r en er m h f our fleet an ip eb u rt Li n eq hine a pa o 0th to 0 ac ,0 m .” 50 is constructio er th its w ll w o ca sa L 566 XP oured to ant Liebherr line hon with our new n g io in rmachinery gi ct rk u o er d h w t ro eb ep en to ge nsiders Li er roll off th bH are ke Liebherr co wheel load for fshofen Gm dquartered o ea ch h is sB is k of excellence er e Sw r-W obal centr gl its at its Liebher th n fe 00 o ,0 h y of the 50 k Bischofs st month. s. The deliver , will Wer er er w e ad in Austria la o lo th XP f el o 6 he an L 56 ainability brand’s w ry machine, mer the es the sust o sa lin st er er iv er cu d n r n ad u an er lo l h e Th r whee l loader nding Lieb es whee here Liebher to long-sta ds two compani elopment, w e ev th d d be delivered s ew standar an y’ n lit e, g ci ork fa een settin b hmensgrupp tw n e ne r ai av er fo p h l nt n U ia ts ig r er exp Geige her a spec gy and des of technolo to put toget s d ys te rm sa te ra t o in b an s gi colla es. The Swis e machine. many decad at er anniversary tn design for th e ar p th g to so applies , managin al er g is ei th G s g Piu anagin heel loader. not Beer, m 6 XPower w er G 56 d L an The , er Geig even added:“ er Logistik, schwend ig G e f G o heel r, r w o e ct er b dire Num 6 XPow fshofen iversary L 56 the Bischo n r an to e ries d d a se lle lo e er trav l XPow wheel niversary er is, like al d k up the an e ad ic c lo p u ne.” o d to st ry ro ile o p fact ological m ting the models r, highligh dels, a techn e o ’s m ad th e rr lo e l h e b ts e wh at Lie respect re p re se n ower of mutual t P n X ip ine h la h rs p ac e n m tn par Austria n the two novative des betwee hensive, in re ca p eel de m h g w co in e n rg span ebherr la companies. the latest Li f ed o n ce, pt w an a ce -o n rm is ily o co fam erful perf sgruppe ciency, pow ternehmen e effi g ly riv n in d o n t lit bi o sp m n “Geiger Un XPower loaders, co us. We are nience. The . tionship: l partner for ve ts la n ia en re co ec m al d sp n ire an io ry ve rability r any requ f a profess el savings fo wned du fu l any years o -o nt ee m ily h lle m w by ce r fa d ex er ke h lin stainable ,000 Lieb guarantees su 50 . e d es th an f lu o va 0 ve l ti r 1,00 gy. The damenta as innova “Already ove ion technolo e same fun to hand wer generat we share th o s, le XP se ab g with re es e in u n b si at av bu ers are h ighted to loaders fe our custom Geiger,” tly, I am del to ce en u been er en q ri e ad se av pe lo n h l o C at we sitive ex herr whee onstrates th ctor at po ,000th Lieb ire em d d part 50 s e es le as th in sa r h ce g ve o managin these mac performan Gschwend, rability and u d tin . in ar d M st en ve w ys sa ys Gsch right to in hofen. opments,” sa herr as a erk Bischofs ower devel known Lieb Liebherr-W e XP e av h th e f o “W ent explains: s all managem Pius Geiger years. Acros y an m r fo r reliable partne
A
15
BACKHOE LOADER ® BY BOBCAT
WITH 2 YEAR STANDARD WARRANTY ON POWERTRAIN
Bobcat is a Doosan Company. Doosan is a global leader in construction equipment, power & water solutions, engines, and engineering proudly serving customers and communities for more than a century. | Bobcat and the Bobcat logo are registered trademarks of Bobcat Company in the United States and various other countries. ©2017 Bobcat Company. All Rights Reserved.
FUNCTION #472: SCULPTOR
THE ART OF PRODUCTIVITY ®
WORK MORE, SAVE MORE WITH CAT L SERIES LOADERS.
There’s nothing quite like the sight of a high-production loader. Quick. Precise. Powerful. Efficient. That’s what you get with ® Cat L Series Loaders. Big engine power, massive digging and loading forces, fast-loading buckets and Cat Connect Technology that streamlines efficiency—plus great fuel economy and a serviceable design that reduces operating costs.
More work at a lower total cost. That’s the art of productivity. I CAT.COM/SCULPTOR
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