CONVERTING DIGITALE

Oltre all’hardware include anche servizi di assistenza completi, software intuitivi e semplici, come l’ultima versione 4.0 del software di comando Zünd Cut Center – ZCC o lo strumento di analisi e monitoraggio Zünd Connect, e un’ampia gamma di materiali di consumo. Il workflow è un altro elemento distintivo per Zünd che infatti grazie al proprio team di ingegneri ha sviluppato una serie di strumenti basati su cloud in grado di seguire l’azienda dall’amministrazione alla consegna del lavoro finito, con una serie di strumenti tecnici in grado di intervenire prima della fase di stampa e finishing, così da poter apportare tutte le correzioni del caso e avere un flusso totalmente sotto controllo in ogni fase.

Gestione Digitale Degli Utensili

Anche la gestione degli utensili della Q-Line con BHS180 è stata ripensata nell’ottica di una maggiore automazione. Infatti la nuova generazione di cutter Q-Line è dotata di serie di sistemi per il cambio utensile automatico; l’intera gestione degli utensili avviene tramite il Tool Management Client TOMAC, che garantisce processi semplici e soprattutto automatizzati. L’interconnessione digitale dell’impostazione e del montaggio degli utensili ottimizza la gestione degli stessi e fa risparmiare tempo prezioso evitando possibili errori umani. I magazzini degli strumenti a bordo macchina sono 2 e ognuno è in grado di ospitare fino a 7 tool. Inoltre, come più volte sottolineato dai tecnici durante le presentazioni, sebbene le macchine Zünd possano essere attrezzate anche con lame compatibili prodotte da fornitori terzi, l’utilizzo di lame da taglio originali marchiate Zünd con codici univoci, oltre a essere garanzia di prestazioni ottimali, consente di abbinare quella singola lama a uno fiber used on the bars where are inserted cutting heads, everything is taken care of down to the smallest detail, and where each machine is assembled, tested and finally disassembled again to be shipped to the customer, with a lean production view.

THE NEW Q-LINE WITH BOARD HANDLING SYSTEM – BHS180 IN DETAIL

Undoubtedly one of the main novelties introduced by Zünd engineers on this new line is the UNDERCAM (or camera from below) integrated in the sheet feeder which detects the image printed on the sheet and recognizes any deformation of the print, guaranteeing at any time a perfect match between print and cut data. With each scan, the software adjusts the cutting contours to the printed image on the fly and in real time. In this way it is possible to significantly reduce the cycle time of each order. During the sheet feeding phase, the sensors recognize the edges of the material, allowing the sheet to be oriented correctly.

If the sheet is outside the tolerance range, the feeder grabs it and realigns it, so that it is conveyed to the cutter without causing interruptions to the process. In this way it is also possible to work stacks that are not perfectly aligned, guaranteeing even more stable production. Depending on the material and individual requirements, the Zünd Cut Center – ZCC allows you to set innovative suction cups which ensure even more reliable separation of the sheets.

The new design of the take-up unit allows you to stack simply and cleanly cut sheets without vertical sides. The picking unit stacks the various orders with a lateral deviation, so that completed jobs can be removed from the stack simply and cleanly for further processing. Even any defective sheets are deposited with a lateral deviation, making them clearly visible when the pallet is picked up.

Furthermore, the possibility of stacking cardboard up to a height of 180 cm, as well as allowing high productivity in the case of long runs, also allows the manage- ment of various orders, which are recognized thanks to the QR Codes printed on the sheet to be cut, but outside the print area, which communicate the cutting path information to the machine, which, once the job has been processed, will stack it slightly deviated in the final stacker compared to the previous job. This allows you to manage different graphic layouts and find them stacked at the end, divided by job, without having to download each job every time.

In addition to the hardware, it also inclu- des comprehensive services, intuitive and simple software, such as the latest version 4.0 of the Zünd Cut Center – ZCC control software or the Zünd Connect analysis and monitoring tool, and a wide range of consumables. The workflow is another distinctive element for Zünd which in fact, thanks to its team of engineers, has developed a series of cloud-based tools capable of following the company from administration to the delivery of the finished work, with a series of technical tools capable to intervene