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Adhesives Bed Hardware Barn Door Hardware Fasteners Pulls & Knobs Table Legs Tools

since 1994

B E A R H O L LO W E N T E R P R I S E S (330) 641-4175 | www.bearhollowsupply.com | bearhollowent@gmail.com

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NEW Introducing the NEW

14� Deluxe Bandsaw with Smart Motor DVR Control

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Call today for more information 877-884-5167 or visit www.rikontools.com for a dealer near you!

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B U IL L D A 1 4 ’ Z I P R UN NABOUT W I T H P LA ANS OR KIT

Introducing

The Aileron

Glen-L Z-Z-ZIP Complete Wood Kit Now Available! — We also o offferr —

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Lid-Stay Hinge System FEATURES: ŕ Ž

Easy Installation

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5-speed adjustment

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No sideboards needed

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Upward and top-opening

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GLEN-L MARINE

232 Avenida Fabricante, #105/:-, ->˜ Â?i“iÂ˜ĂŒi] Ä? Â™Ă“ĂˆĂ‡Ă“ U xĂˆĂ“Â‡ĂˆĂŽäÂ‡ĂˆĂ“xn Since 1953

Glen-L.com/:-/

sugatsune.com

(online catalog)

! W NE Through Dovetail Jig by Leigh Model TD330

Classic Dovetails Made Easy The Leigh Through Dovetail Jig is easy to use, affordable, and provides great joint fit. Two router bits are all you need to make many sizes of beautiful through dovetails right out of the box.

See videos at leightools.com/td330

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See Video

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8

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EMAIL WWJcustserv@cdsfulямБllment.com )NCLUDE MAILING LABEL FOR RENEWALS AND ADDRESS CHANGES &OR GIFT SUBSCRIPTIONS INCLUDE YOUR NAME AND ADDRESS AND YOUR GIFT RECIPIENT S

"OOK 3ALES AND "ACK )SSUES #ALL WWW WOODWORKERSJOURNAL COM

/THER 1UESTIONS OR 0ROBLEMS #ALL RJOHNSTONE WOODWORKERSJOURNAL COM 3AFETY &IRST ,EARNING HOW TO OPERATE POWER AND HAND TOOLS IS ES SENTIAL FOR DEVELOPING SAFE WOODWORKING PRACTICES &OR PURPOSES OF CLARITY NECESSARY GUARDS HAVE BEEN REMOVED FROM EQUIPMENT SHOWN IN OUR MAGAZINE 7E IN NO WAY RECOMMEND USING THIS EQUIPMENT WITHOUT SAFETY GUARDS AND URGE READERS TO STRICTLY FOLLOW MANUFACTURERS INSTRUCTIONS AND SAFETY PRECAUTIONS 7OODWORKER S *OURNAL )33. IS PUBLISHED IN &EBRUARY !PRIL *UNE !UGUST /CTOBER AND $ECEMBER BY 2OCKLER 0RESS )NC 7ILLOW $R -EDINA -. 0ERIODICAL POSTAGE PAID AT Medina, Minnesota and additional mailing ofямБces. Postmaster: Send ALL ADDRESS CHANGES TO 7OODWORKER S *OURNAL 0 / "OX (ARLAN )! 3UBSCRIPTION 2ATES /NE YEAR 5 3 5 3 FUNDS #ANADA AND OTHER COUNTRIES 3INGLE COPY PRICE 2EPRODUCTION WITHOUT PERMISSION PROHIBITED 0UBLICATIONS -AIL !GREEMENT .UMBER #ANADIAN 0UBLICATION !GREEMENT ┬е 2OCKLER 0RESS )NC 0RINTED IN 53!

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Detailed with full size drawings & text

Cycle Rocker Plan #82 $1900 DGYDQFHG VNLOOV SURMHFW 6L]H ´O [ ´K 16 Pg catalog of plans/parts $2 or free with order

bridgecitytools.com

Plan #62 Cradle $1945 6ZLQJLQJ %DE\ &UDGOH ´[ ´[ ´+

Visa/MC call

More plans @ armorplans.com

800 292 8296

Plan #24 $1645 3RQ\ 5RFNHU LV ´ / [ ´ +

Armor Box 576 Monterey TN 38574

If you subscribe to the theory that a tool only needs to be as good as its function, then you likely also agree that a bookshelf need be nothing more than cinderblocks and 2 x 12s. –John Economaki

The TS-2v2 is the largest Bridge City try square with laser-etched scales on both sides of the 8” blade. X Exceptional design combines accuracy and durability with an

ergonomic handle. X Accurate to .002” on the outside and inside edges. X Use a marking knife with stainless steel blade without damaging the blade. X Blade incorporates an 8:1 dovetail cutout for quick, convenient dovetail layout. X “Positive grip” design means this try square can be used in many different orientations. X Both Imperial (English) and metric scale versions are available.

SATAjet® 20 B A Glazing Gun

PIN METERS

ORION METERS

When glaze is applied with the SATAjet 20 B, you may apply a very fine line, targeting the specific area which will lead to minimal wiping. Nozzle sizes are available ranging from 0.2 to 1.0, with the most common tip size used for glazing being the 0.5 nozzle set. The results are simply outstanding! Versatile in application - saves on time, glaze and rags Helps to speed the application of the glaze to the different profiles Small amount of air pressure required Also use as an airbrush to create a soft faded edge or recreate an antique finish

Orion® Pinless Wood Moisture Meters. 10 Times Faster Than Pin Meters.

Watch our YouTube video on applying glaze with the SATAjet 20 B

FAST. DURABLE. ACCURATE.

The exclusive independent distributor of SATA products in the US and Puerto Rico 800-505-1281 | WagnerMeters.com

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Phone: 800-533-8016 E-mail: satajet@satausa.com | www.satausa.com

9


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10

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Helps Prevent Bad Cuts Like These NEW Website! Mor e Blad es !

Abrasion, pitch buildup, micro chipping and poor sharpening jeopardize the life and performance of even the finest carbide-tipped blades and dado sets. Our expert factory sharpening will help protect your investment. We handle all types and makes of blades. Typical turnaround is just 4 to 5 days.

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Step-by-Step to a Perfect Finish W

hether you’re a beginner or an experienced finisher, you’ll find a wealth of must-have information in this DVD. It’s everything you need to know to get a perfect finish every time! Item #46512 .... $29.99

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The Classic Look of Hand-Cut

Dovetails LEIGH JIGS MAKE IT EASY Simple Operation • Exceptional Versatility Precise Joint Fit • Superb Dust Control

SEE VIDEOS leightools.com

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├Аii}>┬Ш├Кv├А┬Ь┬У├К/├Ю┬Ш}├ГL┬Ь├А┬Ь]├К >├Г├Г>V┬Е├Х├Гi├М├М├Г┬░├К ┬Ш`├К >├А├А├Ю├К i├МV>┬Пv┬╜├Г├К┬л>├Г├М├КV>├Аii├А├К>``├Г├К V├Аi`i┬ШVi\├К┬║ ├Г├К>├К ┬Ь├А`├К`i>┬Пi├А]├К ├К├Х├Гi`├К├М┬Еi┬У├К┬╡├Х┬И├Мi├К┬Ьv├Мi┬Ш┬░┬╗ -┬Ь├К├М┬Еi├Аi├К├Ьi├К┬Е>├Ыi├К┬И├М┬░├К ├К ┬║├А>`┬И┬Ь├К>V├М┬И├Ыi┬╗├К├М┬Ь┬Ь┬П├К├М┬Ь├К┬Еi┬П┬л├К ├Аi┬У┬Ь├Ыi├К├А>`┬И┬Ь├Г├Кv├А┬Ь┬У├К ┬Ь├А`├Г]├К ├Ы┬И┬Ш├М>}i├К┬г┬Щn├д├Г├К├М┬Ь├К├М┬Еi├К┬г┬Щ┬Щ├д├Г┬░├К

(GDTWCT[ 9QQFYQTMGT╔ЬU ,QWTPCN


;^g\a a^b`am oZkb^l3 :k^ rhn . + hk / . 8 %QUATION TO #ALCULATE 7ORKBENCH (EIGHT 7┬Еi┬Ш├К┬И├М├КV┬Ь┬Уi├Г├К├М┬Ь├К`i├Мi├А┬У┬И┬Ш┬З ┬И┬Ш}├К>├К├Ь┬Ь├А┬ОLi┬ШV┬Е┬╜├Г├К┬Еi┬И}┬Е├М]├К ┬ЬL├Ы┬И┬Ь├Х├Г┬П├Ю├К>├К┬лi├А├Г┬Ь┬Ш├К├Ь┬Е┬Ь├К┬И├Г├К x┬┐├У┬╕├К├Ь┬Ь├Х┬П`┬Ш┬╜├М├КLi├КV┬Ь┬Уv┬Ь├А├М>L┬Пi├К ├Ь┬Ь├А┬О┬И┬Ш}├К>├М├К├М┬Еi├К├Г>┬Уi├К┬Еi┬И}┬Е├М├К Li┬ШV┬Е├К>├Г├К>├К┬лi├А├Г┬Ь┬Ш├К├Ь┬Е┬Ь├К┬И├Г├К├И┬┐x┬╕├К ├Ь┬Ь├Х┬П`├КLi┬░├К ├Г├К├М┬Еi├Аi├К>├К├А├Х┬Пi├К┬Ьv├К ├М┬Е├Х┬УL]├К>┬Ш├Кi┬╡├Х>├М┬И┬Ь┬Ш├К┬Ь├А├К>├К┬л┬Ь┬И┬Ш├М├К ┬Ь┬Ш├К┬Ь┬Шi┬╜├Г├КL┬Ь`├Ю├К├М┬Е>├М├К}┬И├Ыi├Г├К>├К V┬Ь┬Уv┬Ь├А├М>L┬Пi├К├Ь┬Ь├А┬О┬И┬Ш}├К┬Еi┬И}┬Е├М├К v┬Ь├А├К>├К┬лi├А├Г┬Ь┬Ш>┬П├К├Ь┬Ь├А┬ОLi┬ШV┬Е┬╢├К

7 ├К,i├Г┬л┬Ь┬Ш`├Г\ 9┬Ь├Х├К>├Аi├КV┬Ь├А├АiV├М├К├М┬Е>├М├К├Ь┬Ь├А┬О┬З Li┬ШV┬Е├К┬Еi┬И}┬Е├М├К├Г┬Е┬Ь├Х┬П`├КLi├К >`┬Н├Х├Г├Мi`├К├М┬Ь├К├М┬Еi├К┬лi├А├Г┬Ь┬Ш┬╜├Г├К ├Г├М>├М├Х├Аi┬░├К ┬Ь├Г├М├К┬лi┬Ь┬л┬Пi├К├М┬Е┬И┬Ш┬О├К ├М┬Е>├М├К├М┬Еi├К├М┬Ь┬л├К├Г┬Е┬Ь├Х┬П`├КLi├К├Ь>┬И├Г├М├К ┬Еi┬И}┬Е├М├К┬Ь├А├К┬Н├Х├Г├М├К>├К┬П┬И├М├М┬Пi├К┬Е┬И}┬Еi├А┬░├К /┬Е>├М├К├Ь┬И┬П┬П├КVi├А├М>┬И┬Ш┬П├Ю├К}i├М├К├Ю┬Ь├Х├К┬И┬Ш├К ├М┬Еi├КL>┬П┬П┬л>├А┬О]├КL├Х├М├К├М┬Еi├К┬║Li├Г├М┬╗├К ┬Еi┬И}┬Е├М├К├Ь┬И┬П┬П├К├Ы>├А├Ю├Кv├А┬Ь┬У├К┬лi├А├Г┬Ь┬Ш├К ├М┬Ь├К┬лi├А├Г┬Ь┬Ш┬░├К7┬Е>├Мi├Ыi├А├К├Ь┬Ь├А┬О├Г├К Li├Г├М├Кv┬Ь├А├К├Ю┬Ь├Х├К┬И├Г├Кi├Э>V├М┬П├Ю├К├А┬И}┬Е├М├К v┬Ь├А├К├Ю┬Ь├Х┬░

.ED $U"ECK VIA )NTERNET

┬И 2OB *OHNSTONE

Li├Г├М├К├М┬Ь├К├М├Аi>├М├К├М┬Еi┬У┬░├К ├К`┬Ь┬Ш┬╜├М├К ├Ь>┬Ш├М├К>├К├Г┬Е┬И┬Ш├Ю├К├Г├Х├Аv>Vi├К>┬Ш`├К>┬У├К ├М┬Е┬И┬Ш┬О┬И┬Ш}├К├Г┬Ь┬Уi├К├М├Ю┬лi├К┬Ьv├К┬У>├А┬И┬Шi├К ├Гi>┬Пi├А├К┬У>├Ю├КLi├КLi├Г├М┬░

/UTDOOR 2ED /AK &INISH ┬╜┬У├К┬Е>├Ы┬И┬Ш}├К├М├Ь┬Ь├К┬П>├А}i├К├Г┬П>L├Г├К ┬Ьv├К├Аi`├К┬Ь>┬О├К┬И┬Ш├Г├М>┬П┬Пi`├К>├Г├К├М>L┬Пi├Г├К ┬И┬Ш├К>┬Ш├К┬Ь├Х├М`┬Ь┬Ь├А├К┬П┬И├Ы┬И┬Ш}├К>├Аi>├К┬И┬Ш├К ├А┬О>┬Ш├Г>├Г├К┬н├Гii├К┬л┬Е┬Ь├М┬Ь┬о┬░├К ├К├Ь>┬Ш├М├К ├М┬Ь├К┬Оii┬л├К>├К├Г┬Ь┬Уi├Ь┬Е>├М├К├А├Х├Г├М┬ИV├К >┬л┬лi>├А>┬ШVi├КL├Х├М├К>┬П├Г┬Ь├К├Ь┬Ь├Х┬П`├К ┬П┬И┬Оi├К├М┬Ь├К┬л├А┬Ь├МiV├М├К├М┬Еi┬У├Кv├А┬Ь┬У├К ├М┬Еi├Кi┬Пi┬Уi┬Ш├М├Г┬░├К/┬Еi├Ю├К├Ь┬И┬П┬П├КLi├К ├Г>┬Ш`i`]├КL├Х├М├К ┬╜┬У├К┬Ш┬Ь├М├К├Г├Х├Аi├К┬Е┬Ь├Ь├К

-ARK (OLZER VIA THE )NTERNET

7 ├К,i├Г┬л┬Ь┬Ш`├Г\ An oil-based ямБnish, such as i┬Шi├А>┬П├К ┬И┬Ш┬И├Г┬Еi├Г├К"├Х├М`┬Ь┬Ь├А├К "┬И┬П]├К├Ь┬Ь├Х┬П`├КLi├К>┬Ш├Кi>├Г├Ю┬З├М┬Ь┬З>┬л┬З ┬л┬П├Ю├К┬Ь┬л├М┬И┬Ь┬Ш├К├М┬Е>├М├К├Ь┬Ь├Х┬П`├К├Г┬Ь>┬О├К ┬И┬Ш├М┬Ь├К├М┬Еi├К├Ь┬Ь┬Ь`├К>┬Ш`├К┬Еi┬П┬л├К├Ю┬Ь├Х├К >V┬Е┬Иi├Ыi├К├М┬Еi├К├А├Х├Г├М┬ИV]├К┬Ш┬Ь┬Ш┬З├Г┬Е┬И┬Ш├Ю├К ├Г├Х├Аv>Vi├К├Ю┬Ь├Х┬╜├Аi├К>v├Мi├А┬░├К ├Х├М]├К>├К ├Ь┬Ь├А`├К├М┬Ь├К├М┬Еi├К├Ь┬И├Гi\├К├Аi`├К┬Ь>┬О├К ┬И├Г┬Ш┬╜├М├К├М┬Еi├КLi├Г├М├КV┬Е┬Ь┬ИVi├Кv┬Ь├А├К>┬Ш├К ┬Ь├Х├М`┬Ь┬Ь├А├К┬л├А┬Ь┬НiV├М┬░├К ├М├К┬П>V┬О├Г├К ├М├Ю┬П┬Ь├Гi├Г]├К├Ь┬Е┬ИV┬Е├К┬л┬П├Х}├Г├К├Х┬л├К├М┬Еi├К ┬Ь┬лi┬Ш├К┬л┬Ь├Аi├Г]├К├Г┬Ь├К┬И├М├К├Ь┬И┬П┬П├КLi├К┬У┬Ь├Аi├К ┬л├А┬Ь┬Шi├К├М┬Ь├К├А┬Ь├М├М┬И┬Ш}├К├Х┬Ш┬Пi├Г├Г├К┬И├М├К ├Г├М>├Ю├Г├К`├А├Ю├К┬У┬Ь├Г├М├К┬Ьv├К├М┬Еi├К├М┬И┬Уi┬░├К v├К ├Ю┬Ь├Х├К┬П┬И┬Оi├К├М┬Еi├К┬П┬Ь┬Ь┬О├К┬Ьv├К┬Ь>┬О]├К├М├Ю┬З ┬П┬Ь├Гi├Г┬З├А┬ИV┬Е├К├Ь┬Е┬И├Мi├К┬Ь>┬О├К├Ь┬Ь├Х┬П`├КLi├К >├К┬У├ХV┬Е├К┬У┬Ь├Аi├К`├Х├А>L┬Пi├КV┬Е┬Ь┬ИVi├К v┬Ь├А├К>┬Ш├К┬Ь├Х├М`┬Ь┬Ь├А├К>┬л┬л┬П┬ИV>├М┬И┬Ь┬Ш┬░

!RE SLABS OF RED OAK A GOOD CHOICE FOR OUTDOOR USE 7HY OR WHY NOT )F THEY ARE USED IN THE WILD HOW should they be ямБnished? Our senior EDITOR OFFERS HIS OPINION

K^] HZd bg ma^ Pbe] '''

┬И #HRIS -ARSHALL

JH?L?7 4RICKY &AMILY 4REES ┬Ш├К┬Е┬И├Г├КL┬Ь┬Ь┬О]├К7┬И├М┬Е├К├М┬Еi├К ├А>┬И┬Ш\├К ├К ├А>v├М├Г┬У>┬Ш┬╜├Г├К ├Х┬И`i├К ├М┬Ь├К1┬Ш`i├А├Г├М>┬Ш`┬И┬Ш}├К7┬Ь┬Ь`├К┬н ┬Ь├Г├М├К ├А├М├К*├Аi├Г├Г├Ж├К - ├К ├д┬Щnx├д├З├З├З{├З┬о]├К ┬Е├А┬И├Г├М┬И>┬Ш├К iV┬О├Г├Ы┬Ь┬Ь├А├М├К├Аi├Ыi>┬П├Г├К├М┬Е>├М├К├Г┬Ь┬Уi├К ┬Ьv├К┬Ь├Х├А├КV┬Ь┬У┬У┬Ь┬Ш├К ┬Ь├А├М┬Е├К ┬Уi├А┬ИV>┬Ш├К├М├Аii├К├Г┬лiV┬Иi├Г├К┬Е>├Ыi├КV├Х├А┬И┬Ь├Х├Г├К ┬лi`┬И}├Аii├Г┬░├К ┬Ь├А├К┬И┬Ш├Г├М>┬ШVi]├К├М├Х┬П┬И┬л├К┬л┬Ь┬л┬П>├А├Г├К>├Аi┬Ш┬╜├М├К>V├М├Х>┬П┬П├Ю├К┬л┬Ь┬л┬П>├А├Г├КL├Х├М├К ┬У>}┬Ш┬Ь┬П┬И>├Г┬░├К ├Х├М├Мi├А┬Ш├Х├М├Г├К>├Аi├К┬И┬Ш├К├М┬Еi├К├Ь>┬П┬Ш├Х├М├Кv>┬У┬И┬П├Ю]├К>┬Ш`├К┬Е┬Ь├А┬ШLi>┬У├Г├К>├Аi├К┬О┬И┬Ш├К ├Ь┬И├М┬Е├К├М┬Еi├КL┬И├АV┬Еi├Г┬░├К-├Ьii├М├К}├Х┬У├К├М├Аii├Г├К>├Аi┬Ш┬╜├М├К├Аi┬П>├Мi`├К├М┬Ь├К┬Ь├М┬Еi├А├К}├Х┬У├К├М├Аii├Г]├КL├Х├М├К>├Аi├К ┬И┬Ш├Г├Мi>`├К>├Кv┬Ь├Аm of witch hazel. Douglas ямБr]├К┬И┬Ш├К├М├Аuth, is not a ямБr but a fake hem┬З ┬П┬ЬV┬О┬░├К ┬Ш`├К>├Г┬Е├К├М├Аii├Г├К├Г┬Е>├Аi├К>├Кv>┬У┬И┬П├Ю├К┬П┬И┬Шi>}i├К├Ь┬И├М┬Е├К├М┬Еi├К┬Ь┬П┬И├Ыi├Г┬░├К 9QQFYQTMGT╔ЬU ,QWTPCN (GDTWCT[

15


JH?9AI E< J>; JH7:; I_cfb[ Iebkj_edi \eh IfWY[hi" IjehW][ 4AMING -Y 3HOP 3NAKE Ê }Êà «ÊÛ>VÊ ÃiÊV> ÊLiÊ > `ÞÊv ÀÊiÝÌi ` }ÊÞ ÕÀÊÀi>V ]ÊLÕÌÊ ÌÊµÕ V ÞÊLiV iÃÊ>Ê Õ Ã> ViÊÜ i ÊÞ ÕÊÌÀÞÊÌ ÊÃÌ ÀiÊ ÌÊ ÀÊ ÛiÊÌ iÊÛ>VÊÌ Ê>Ê iÜÊ V>Ì °Ê ÌÊLiV iÃÊ>ÊÀi ÕVÌ> ÌÊÃiÀ«i ÌÊÃ Ì iÀ }ÊÜ iÀiÛiÀÊ ÌÊV> Ê> `Ê finding something to snag. But I finally built a solution to this aggravation. Ê >`iÊv ÕÀÊ Ã >«i`ÊLÀ>V iÌÃÊvÀom 3/4" plywood, shaped to fit the sides vÊ ÞÊà «ÊÛ>VÊ> `ÊÜ Ì Êi Õ} ÊÃÌ> ` vvÊ> `Ê i } ÌÊÌ Ê>VV `>ÌiÊÌ iÊ Ãi½ÃÊ` > iÌiÀÊ> `Ê i }Ì °Ê Êv>ÃÌi i`ÊÌ i ÊÌ ÊÌ iÊÌ> ÊÜ Ì ÊÃVÀiÜÃ°Ê Ü]Ê ÞÊÛ>VÕÕ ÊºÃ > i»Ê ÃÊivviVÌ Ûi ÞÊÌ> i`°ÊÊ "RUCE 7EDLOCK 0EABODY -ASSACHUSETTS

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17


SHOP TALK School’s In: Women’s Woodshop By Teresa Audet

Minneapolis studio offers a welcoming and supportive environment for women and other makers.

Founded four years ago by Minneapolis-based artist Jess Hirsch, Women’s Woodshop seeks to empower those who often are marginalized in woodworking — a traditionally male-dominated craft and business.

L

ocated in an unexpected south Minneapolis storefront, the Women’s Woodshop is a cozy space stocked with beautiful lathes, a SawStop table saw and a few other stationary tools tucked into the corner. Here’s a “move the band saw to use the drill press” type of space. In back is the hand

18

tool room, at times set up with an eclectic assortment of benches for furniture-making class and other times with an intimate circle of chairs for spoon carving. Founded in 2016 by Minneapolis-based artist Jess Hirsch, the Women’s Woodshop offers a welcoming and supportive environment for

women and gender-nonconforming makers. Raised in Minnesota, Hirsch studied fine art at Lewis and Clark College in Portland, Oregon, then returned to receive her MFA in sculpture from the University of Minnesota. After several years of teaching spoon carving at local galleries and workshop spaces, she decided to create a permanent space for craft education. Although women have practiced woodworking for centuries, we still represent a very small percent of this field. By creating a space for those marginalized in woodworking to feel encouraged to learn and grow, the Women’s Woodshop hopes to empower more women and non-binary craftspeople with the knowledge and confidence to build a woodworking practice. Men are also welcomed to attend classes. Recent offerings have included several “101” style courses on furniture, power tools and bowl turning. Others classes focused on axe-handling skills, building a Shaker style table, spoon carving, wood block printing and weaving baskets from wood. Class sizes are capped

February 2020 Woodworker’s Journal


"ASICS COURSES IN BOWL TURNING FURNITURE DESIGN AND POWER TOOL USE ARE REGULARLY OFFERED AT THE 7OMEN S 7OODSHOP ALONG WITH CARVING AND A VARIETY OF OTHER WOODWORKING TOPICS

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ELL W E S ER RG A L IN S! TITIE QUAN

The Best Online Woodworking Newsletter!

STEVE WALL LUMBER CO. Quality Hardwoods and Plywood For The Craftsmen and Educational Institutions

Ash .............................. 4/4....1C ............. 1.85 .... Select..........2.60 8/4 ..... Select ... 2.95 8/4 ....... $109.00 2 4/4........$103.00 Basswood .................... 4/4.................................. Select..........1.95 8/4 ................... 2.60 4/4........$ 89.00 ....... $ 93.00 Birch ............................ 4/4.................................. Select..........3.50 .......................... 0 4/4........$117.00 8/4 ............... NA Butternut ...................... 4/4....2C ............. 2.50 .... 1C ...............3.25 8/4 .... 1C ........ 3.75 B 4/4........$100.00 8/4 ....... $129.00 Cedar ........................... 4/4....1C+Btr. ..... 2.00 ................................ ......................... 4/4........$ 87.00 8/4 ............... NA Cherry .......................... 4/4....1C ............. 2.75 .... Select..........4.90 8/4 ................... 5.75 D 4/4........$126.00 8/4 ....... $139.00 Cypress ....................... 4/4.................................. Select..........3.00 8/4 ................... 4.00 F 4/4........$ 99.00 8/4 ....... $109.00 Hickory-Pecan ............. 4/4....1C ............. 2.00 .... Select..........3.00 8/4 ..... Select ... 3.50 8/4 ....... $137.00 T 4/4........$110.00 Mahogany (African) ..... 4/4.................................. Select..........5.25 8/4 ..... Select ... 5.55 4/4........$124.00 8/4 ....... $127.00 Maple (Hard)................ 4/4....Select (N) . 3.00 .... Select (W) ...3.65 8/4 ..... Select ... 4.50 B 4/4........$118.00 8/4 ....... $126.00 Maple (Soft) ................. 4/4.................................. Select..........2.60 8/4 ..... Select ... 3.00 U 4/4........$ 97.00 8/4 ....... $107.00 Oak (Red) .................... 4/4....1C ............ 2.10 .... Select..........2.80 8/4 ..... Select ... 3.95 4/4........$107.00 8/4 ....... $129.00 Oak (White) ................. 4/4....1C ............. 2.20 .... Select..........2.80 8/4 ..... Select .. 4.95 N 4/4........$107.00 8/4 ....... $135.00 Poplar .......................... 4/4....1C ............. 1.30 .... Select..........1.80 8/4 ..... Select ... 2.00 D 4/4........$ 87.00 8/4 ....... $ 91.00 Walnut.......................... 4/4....1C ............. 3.25 .... Select..........6.25 8/4 ..... Select ... 7.00 L 4/4........$129.00 8/4 ....... $149.00 White Pine (Soft) ......... 4/4....F.G. ........... 1.40 ................................ 8/4 ..... FG ........ 1.80 E 4/4........$ 80.00 8/4 ....... $ 86.00 Yellow Pine (Soft) ........ 4/4....Clear ......... 2.20 ................................ 8/4 ..... Clear .... 2.60 4/4........$ 92.00 8/4 ....... $ 99.00 Western Red Cedar ..... 4/4....2C+Btr. ..... 2.50 ................................ 8/4 ..... 2C+Btr. . 2.50 S 4/4........$101.00 8/4 ....... $107.00 Above prices are for approximately 20 bd. ft. bundle of clear 1 Face (except for cedar and white pine or lumber listed as 1C + Btr. which have tight knots) 4” - 10” wide • 3’ - 5’ long. Lengths and widths are random. Add 15% to price of bundle if you specify particular lengths and widths. Lumber is surfaced two sides (13/16” on 1” stock • 1 3/4” on 2” stock) or rough. Some of the heavy ZRRGV DUH VNLPPHG WR PHHW WKH OE OLPLW HYHQ WKRXJK URXJK OXPEHU LV VSHFLÀHG 3ULFHV LQFOXGH GHOLYHU\ SUHSDLG LQ WKH &RQWLQHQWDO 8 6 6DS ZRRG LQ ZDOQXW DQG FKHUU\ LV QR GHIHFW Please Specify Rough or Surfaced Stock. *Add $5 if Rough. (Shipped in 2 bundles) Add $5 if over 5’ Long.

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OLIVER MACHINERY DEALER HARDWOOD PLYWOOD CUSTOM RAISED PANEL DOORS CUSTOM PLANK HRDWD FLOORING THIN CRAFTWOOD EXOTIC LUMBER STEVE H. WALL LUMBER CO. BOX 287 MAYODAN, N.C. 27027 336-427-0637 1-800-633-4062 FAX 336-427-7588

Email: woodsales@walllumber.com Website: www.walllumber.com Send $1.00 For Lumber Catalog Prices Subject to Change Without Notice

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3ORBY S BORING BAR ACCEPTS INTERCHANGEABLE HIGH SPEED STEEL CARBIDE OR TITANIUM NITRIDE COATED 4I. CARBIDE TIPS

Carter Products Axe boring bars have flat-sided handles — similar to an axe — to help provide A MORE SECURE COMFORTABLE GRIP 4HEIR SHAFTS ACCEPT REPLACEABLE CARBIDE INSERTS

V ÌÀ ÊLiV iÃÊ « Ãà L i°Ê " iÊà ÕÌ Ê ÃÊÌ Ê} ÊÌ Ê>Ê >À}iÀ ` > iÌiÀÊ} Õ}i]Êà ViÊ Àesistance to flexing incri>à iÃÊLÞÊ>Ê« ÜiÀÊ vÊv ÕÀÊ>ÃÊÌ iÊ ` > iÌiÀÊ VÀi>ÃiÃ°Ê }Ê vÀ Ê>ÊÎÉn¸Ê} Õ}iÊÌ Ê>Ê£ÉÓ¸Ê } Õ}iÊÜ Õ `Ê > iÊ>ÊL }Ê ` vviÀi ViÊLiV>ÕÃiÊÌ iÊ >ÌÌiÀÊ ÃÊv ÕÀÊÌ iÃÊÃÌ vviÀ°Ê

"ORING "ARS

4URNERgS 'ATES ÊÌÕÀ iÀ½ÃÊ}>ÌiÊ ÃÊ>ÊÃiÌÊ vÊ «>À> i ÊL>ÀÃÊ ÀÊÀ iÀÃÊÌ >ÌÊ ii«Ê>ÊL À }ÊL>ÀÊ iÛi ÊÜ Ì Ê Ì iÊVÕÌÌ }Êi`}iÊ Ê­ ÀÊÛiÀÞÊ Ã } Ì ÞÊ>L Ûi®ÊÌ iÊVi ÌiÀ iÊ vÊÌ iÊ >Ì i°Ê/ iÊÌ ÊV> ÊLiÊ Ûi`Ê >ÌÌiÀ ÞÊLÕÌÊ ÌÊV> ÌÊ ÛiÊÕ«Ê ÀÊ` Ü Ê ÀÊÀ Ì>Ìi°Ê / iÊ}>ÌiÊ ÃÊV > «i`ÊÌ ÊÌ iÊ >Ì iÊLi`ÊÜ iÀiÊÌ iÊÌ> ÃÌ V Ê Ü Õ `Ê À > ÞÊÀià `i°Ê ÃÌÊ

}>ÌiÃÊ vviÀÊ>ÊÀ> }iÊ vÊL À }Ê L>ÀÃ]Ê vÌi ÊÜ Ì Ê Û>L iÊÌ «ÃÊ Ì >ÌÊ> ÜÊv ÀÊ`ii«iÀÊL À }Ê >ÃÊÜi Ê>ÃÊÀi Û }Ê >ÌiÀ > Ê vÀ ÊÌ iÊà `iÊÜ> Ê ÀÊÕ `iÀ VÕÌÌ }ÊÌ iÊ ÕÌ Ê «i }°Ê ÃÌÊ > Õv>VÌÕÀiÀÃÊ vviÀÊ V>ÀL `iÊÌ «ÃÊv ÀÊÌ i ÀÊL À }Ê L>ÀÃ]Ê> `Êà iÊ>ÀiÊiÛi Ê/ Ê ­Ì Ì> Õ Ê ÌÀ `i®ÊV >Ìi`°Ê - iÊLÀ> `ÃÊ> Ã Ê vviÀÊÌ «ÃÊ >`iÊ vÊ } ëii`ÊÃÌii °

(ERE THE AUTHOR EMPLOYS A BORING BAR IN TANDEM WITH A TURNERgS GATE MOUNTED TO HIS /NEWAY LATHE )N THIS APPLICATION HEgS ALSO USING A BOWL STEADY REST EQUIPPED WITH A PAIR OF WHEELS TO HELP SUPPORT THE HOLLOW FORM BEING EXCAVATED

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23


WOODTURNING

continued

benchtop and full-size lathes that have 10" to 12" of swing capacity. The medium size fits 13" to 19" lathes, and the largest model is for full-size lathes with between 20" and 24" of swing. This is the model I am using on my Oneway 2436 lathe throughout this article. All three options are priced at just under $600. This blue Carter Products Hollow Roller Vessel Turning System is mounted to a Robust Scout benchtop lathe.

An overarm laser pointer on Oneway’s Complete Laser Hollowing System provides easy visual reference for wall thickness: when the laser beam drops off the edge of the workpiece, the user knows the correct wall thickness has been reached.

While TiN coating does wonders when cutting metal because chips will not stick to the tool, it is of questionable value to woodworkers other than to give the tip a pretty gold color. There are a number of turner’s gates on the market. The most popular is the Carter® Products Hollow

Roller™ Vessel Turning System (shown above). It costs about $360 and will fit most benchtop and full-size lathes. My students find this hollowing system easy to understand and use. Oneway offers three sizes of their Complete Laser Hollowing System (shown below). The smallest size fits

Laser Pointers A standard feature of turner’s gates is the ability to add a laser pointer mounted on a movable arm that places it about a foot or so above the workpiece and shining downward. The pointer is adjusted to shine at a distance from the cutting edge that is the desired wall thickness. As you remove material from the inside wall, you have a constant idea of how thick the wall is. When the laser beam drops off of the workpiece, the desired thickness has been obtained. It is a splendid idea!

Hollow Forms Workflow The order of workflow is important when hollowing a tall, slender form. Here’s a brief overview of the process: First, a suitable billet (either dry wood or green) is mounted between centers and turned round. A tenon is turned on one end for grabbing with an external hold in a four-jaw scroll chuck or for

24

February 2020 Woodworker’s Journal


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The laser beam's offset from the edge of the boring bar (reflected on the author’S HAND INDICATES THE WALL THICK NESS THE SETUP WILL CUT 4HE LASER CAN BE ADJUSTED LEFT OR RIGHT AS DESIRED FOR TURNING THINNER OR THICKER WALLS

! BLOW NOZZLE WITH A CROSS HOLE IS A SAFE WAY TO CLEAR ACCUMULATED SWARF FROM INSIDE A HOLLOW FORM

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Clear fence guide is elevated, so bit won’t cut into base

Easy-adjust lever clamp holds stock securely

Rockler® Rail Coping Sled Smooth-running sled ensures perfectly square Large handles coped rail ends with allow complete virtually zero tear-outLand control increased safety. Clear guide rail is elevated 2" above the table, so there is no risk of cutting into the sled. Toggle clamp features tool-free adjustments and holds stock securely on the rigid 3/8" thick phenolic base. Max capacity: 5" wide x 11/4" thick. 52149 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Pro Shelf Drilling Jig Drill both front and rear shelf holes without having to reset the jig! Twin template tracks joined by rigid rails eliminate the possibility of misalignment. Inside surface is lined with soft gripping material that ensures jig won't shift. Included indexing pins (two 1/4", two 5mm) eliminate the need for clamps. 32mm spacing and 37mm setback. 24"L. Works with panels 81/4"W to 251/4"W. Patent pending. 31571 . . . . . . .

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Rockler® 3-Way Face Clamp Exceptionally adjustable clamps for clamping face frames to carcasses, and for edging shelves. Since these clamp to the front edge of panels, they work with very deep cabinets, even if the back is already attached. Non-marring pads. Light weight and compact, they're easy to move around and store. Clamp opens enough to clear a 5" wide frame (panel centered) or 3" wide frame (panel flush with edge). 39062 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Rockler Clamp-It® Assembly Square Use as a third hand to assemble any two pieces at 90º, or even to put a cabinet together one corner at a time. High-impact, rigid polycarbonate ensures strength and accuracy. 8" x 8" x 11/2". 29190 . . . . . . . . . . . . . . . . . . . . . ea.

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Dust Right® Wall-Mount Dust Collector Eliminate dust, not floor space, with this powerful, portable unit. Mounts easily to any wall with included Z-bracket 53522 and hardware. Comfortable foamgrip handle makes transport and setup a breeze. Weighs just 50 pounds. 650 CFM flow rate and 3/4 HP motor. Includes 30-micron bag. Motor has sealed shaft and bearings for quiet, longlasting operation. Accepts 4" hose. 14"W x 20"D x 48"H overall.

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58860 650 CFM . . . . . . .

Y-adapter inlet for

Dust Right 1250 CFM Wall-Mount Dust Collector multiple hoses Enough power for your whole shop, plus a Y-adapter inlet for multiple hoses, and a remote for easy on/off! Mounts to wall with keyhole slots, saving valuable floor space. Motor has sealed shaft and bearings for quiet, long lasting operation. Includes 30-micron bag with clear window and zipper. + 54352 1250 CFM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $529.99

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Dust Right Canister Filter for Rockler 1250 CFM Wall-Mount Dust Collector Premium fabric pleats filter dust down to an incredible 1 micron in size—fits the Rockler 1250 CFM Dust Collector.With this one simple upgrade, you'll increase the filtration of your 1250 CFM Wall Mount Dust Collector by up to 30 times, giving the air quality in your shop a welcome boost. The premium pleated filter captures dust down to 1-micron in size, compared to 30 microns for the stock filter bag. You also get the convenience of a crank-style filter cleaner—just rotate the handle to clear dust off the pleats. Last but not least, the dust now drops neatly into an included plastic bag for easy emptying. 54818 1-Micron Canister Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $299.99

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Dust Right Shop Vacuum Accessory Organizer Convenient wall-mounted rack stores your shop vacuum AVAILABLE attachments. Features 8 hooks and a large flat grate MID-JANUARY for hanging tools, while the upper corral cradles your extension wands. Powdercoated 3/16" steel rod. 50705 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$34.99 Dust Right® Separator Turn any shop vacuum with a 21/4" ID outlet and at least 4HP into a 2-stage dust and chip separator! Collect dust longer, without losing suction caused by prematurely clogged filters. 10-gallon translucent bucket holds twice as much as similar products, and is easy to see when full. The five-caster base provides exceptional stability and is easy to move around the shop. Hoses connect to the in/out ports, preventing unintentional disconnections. Includes 36" flexform hose to connect your shop vacuum. Patent pending. 45556 . . . . . . . . . . . . . . . . . . .

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Rockler Dust Right® 4" Quick Change Floor Sweep Set Lets you clean up shop messes without stooping or having to use a broom and dust pan. Dust goes directly into your dust collector, rather than being stirred into the air. Rides smoothly on rubber wheels, and features a removable grate. Includes our 4'' Quick Change Handle, which lets you move a single hose from tool to tool (required Tool Ports sold separately). 59524 . . . . . . . . . . . . . . . . . . . .

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SAVE $30 Rockler Dust Right® 4" Quick Change Multi-Port Tool Set Lets you quickly transfer a single 4" dust hose from tool to tool—ports fit tools with 21/2" or 4" dust ports. Quick Change Handle attaches to your dust hose. Two 4" Tool Ports attach to larger tools like table saws, jointers and planers. Two 21/2" to 4" Tool Ports attach to smaller tools like router tables, small band saws and benchtop tools. Airflow valve lets you reduce suction. Includes (5) 4" Keyed Bridge Hose Clamps. 56783 4" and 2 1/2" Set . . . . .

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Sale prices valid January 1 – 30, 2020 Two FlexiPort Hose options – choose the best one for how you work!

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FlexiPort Power Tool Hose Kit, 12' Hose Flexible rubber ports connect the included fixed-length dust hose to a huge variety of handheld power tools, even those with odd port shapes! Ports swivel to avoid tangles, and are molded with an elbow to lift the hose off your work. Reverse thread for easy, airtight hose connections. 21/4" OD end connects to most shop vacuums or separators. FlexiPort diameters include 3/4" ID x 11/4" OD, 1" ID, 11/4" ID and 11/2" ID. 51170 . . . . . . . . . . . . . . . . . . . . . .$59.99 Provides freedom of movement when working on larger stationary projects.

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Dust Right 11/2'' Expandable Hose Coupler Double your reach by joining two Expandable FlexiPort Hoses (#48212, sold separately). Reverse threading for a secure hold. Durable polymer construction. 54453 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $5.99

AVAILABLE MID-JANUARY

Dust Right® Dust Hose Cord Clips Clips snugly onto your dust hose to hold the power cord in place, preventing twisting and tangling. Reduces chance of tripping on the cord or stepping on it. Durable polymer with easy-grip texture. 55678 For 11/2" Hose . . . . . . . . . . . . . . . . . . . . . . $7.99 51774 For 21/4" Hose . . . . . . . . . . . . . . . . . . . . . . $9.99 50715 For 21/2" Hose . . . . . . . . . . . . . . . . . . . . . . $9.99

Before

Dust Right® Router Table Dado Dust Chute Captures the jet of dust that shoots out of the dado while routing! Adjustable bristles extend above table to stop dust in its tracks. Built-in blast gate lets you close the chute when not needed. Accepts 21/2" hose. Minimum 3" table overhang required. 57495 . . . . . . . . . . . . . . . . . . . . . . $24.99 Dado Dust Chute with 3' to 12' Expandable Hose (48212) 67750 . . . . . . . . . . . . . . . . . . . . . . $39.99

Rockler® Exclusives – Designed by woodworkers for woodworkers

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AVAILABLE MID-JANUARY

Built-in blast gate

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Top and Bottom

Second Cut

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!DDING #ORNER *OINERY

0LOW DADOES ACROSS ONE FACE OF EACH OF THE CASE S SIDE PIECES ON BOTH ENDS ,OCATE THESE DADOES IN FROM THE PART ENDS "ACK UP THE CUTS WITH A LARGER SCRAP PIECE TO GUIDE THESE NARROW WORKPIECES PAST THE BIT IT WILL ALSO HELP MINIMIZE TEAROUT WHEN THE BIT EXITS THE CUTS

5SING THE SAME BIT AND FENCE SETTINGS CUT A GROOVE ALONG THE LENGTH OF THE CASE S TOP AND BOTTOM PIECES 4HESE WILL HOUSE THE RABBETS OF THE BACK PANEL -AKE SURE TO KEEP THE WORKPIECES PRESSED down ямБrmly against the router table to ensure that the groove depths remain consistent.

2ESET THE FENCE SO THE BIT S FULL DIAMETER IS EXPOSED 7ITH THE GROOVES OF THE TOP AND BOTTOM WORKPIECES FACING UP MILL A RABBET ON BOTH ENDS OF THE PARTS 4EST THESE CUTS ON A SCRAP OF THE SAME thickness ямБrst, so you can adjust the rabbet proportions accordingly

32

7┬Еi┬Ш├К├Ю┬Ь├Х├К├Г├М├Х`├Ю├К├М┬Еi├К ├Э┬л┬П┬Ь`i`├К6┬Иi├Ь├К `├А>├Ь┬И┬Ш}├К┬Ь┬Ш├К├М┬Еi├К┬Шi├Э├М├К┬л>}i]├К├Ю┬Ь├Х┬╜┬П┬П├К├Гii├К ├М┬Е>├М├К├М┬Еi├К├М┬Ь┬л]├КL┬Ь├М├М┬Ь┬У├К>┬Ш`├К├Г┬И`i├Г├К┬Ьv├К├М┬Еi├К `i├Г┬О┬╜├Г├КV>├Гi├К┬И┬Ш├Мi├А┬П┬ЬV┬О├К>├М├К├М┬Еi├КV┬Ь├А┬Шi├А├Г├К├Ь┬И├М┬Е├К ├А>LLi├М┬З>┬Ш`┬З`>`┬Ь├К┬Н┬Ь┬И┬Ш├М├Г├Кp├К├М┬Еi├Ю┬╜├Аi├Кi>├Г├Ю├К ├М┬Ь├К┬У>V┬Е┬И┬Шi├К>┬Ш`├К├Ыi├А├Ю├К├Г├М├А┬Ь┬Ш}┬░├К/┬Еi├КV>├Гi┬╜├Г├К L>V┬О├К┬л>┬Шi┬П├К┬Е>├Г├К├А>LLi├М├Г├К>┬П┬Ь┬Ш}├К┬И├М├Г├К├Ь┬И`i├К ends that ямБt into gr┬Ь┬Ь├Ыi├Г├К┬И┬Ш├К├М┬Еi├К├М┬Ь┬л├К>┬Ш`├К L┬Ь├М├М┬Ь┬У├К┬л┬ИiVi├Г├К├М┬Ь├К┬П┬ЬV┬О├К┬И├М├К┬И┬Ш├К┬л┬П>Vi┬░ ├К┬Ь┬л├Мi`├К├М┬Ь├КV├Х├М├К├М┬Еi├КV┬Ь├А┬Шi├А├К┬Н┬Ь┬И┬Ш├М├Г├К>├М├К┬У├Ю├К ├А┬Ь├Х├Мi├А├К├М>L┬Пi├К├Х├Г┬И┬Ш}├К>├К├О├Йn┬╕┬З`┬И>┬░├К├Г├М├А>┬И}┬Е├М├К L┬И├М┬░├К v├К├Ю┬Ь├Х├К`iV┬И`i├К├М┬Ь├К`┬Ь├К├М┬Еi├К├Г>┬Уi├К┬н├Ю┬Ь├Х├К V┬Ь├Х┬П`├К>┬П├Г┬Ь├КV├Х├М├К├М┬Еi├К┬Н┬Ь┬И┬Шi├А├Ю├К├Ь┬И├М┬Е├К>├К`>`┬Ь├К L┬П>`i├К>├М├К├М┬Еi├К├М>L┬Пi├К├Г>├Ь]├К┬Иv├К├Ю┬Ь├Х├К┬л├Аivi├А┬о]├К ├А>┬И├Гi├К├М┬Еi├КL┬И├М├К├М┬Ь├К├О├Йn┬╕├К>┬Ш`├К┬П┬ЬV┬О├К├Ю┬Ь├Х├А├К├А┬Ь├Х├Мi├А├К ├М>L┬Пi├Кvi┬ШVi├К├О├Йn┬╕├К>├Ь>├Ю├Кv├А┬Ь┬У├К┬И├М┬░ *┬П┬Ь├Ь├К>├К`>`┬Ь├К>V├А┬Ь├Г├Г├К├М┬Еi├Кi┬Ш`├К┬Ьv├Кi>V┬Е├К ├Г┬И`i├К┬л┬ИiVi├К>┬Ш`├К┬И┬Ш├М┬Ь├К├М┬Еi├К├Г>┬Уi├Кv>Vi├К┬Ьv├К├М┬Еi├К ┬л>├А├М├Г┬░├К iV>├Х├Гi├К├М┬Еi├Гi├К├Г┬И`i├К┬л┬ИiVi├Г├К>├Аi├К├Г┬Ь├К ┬Ш>├А├А┬Ь├Ь]├КLi├К├Г├Х├Аi├К├М┬Ь├КL>V┬О├К├Х┬л├К├М┬Еi├КV├Х├М├Г├К├Ь┬И├М┬Е├К >├К├ГV├А>┬л├К┬л┬ИiVi├К├М┬Ь├К┬л├Аi├Ыi┬Ш├М├К├М┬Еi├К├Ь┬Ь├А┬О┬л┬ИiVi├Г├К v├А┬Ь┬У├К├Г┬Оi├Ь┬И┬Ш}├К>├Ь>├Ю├Кv├А┬Ь┬У├К├М┬Еi├Кvi┬ШVi├К>├Г├К ├Ю┬Ь├Х├К┬л├Х├Г┬Е├К├М┬Еi┬У├К┬Ь├Ыi├А├К├М┬Еi├КL┬И├М┬░├К ├КL>V┬О├Х┬л├К ┬л┬ИiVi├К├Ь┬И┬П┬П├К>┬П├Г┬Ь├К┬л├Аi├Ыi┬Ш├М├К├М┬Еi├К┬л┬П├Ю├Ь┬Ь┬Ь`├Кv├А┬Ь┬У├К L┬П┬Ь├Ь┬И┬Ш}├К┬Ь├Х├М├К>┬П┬Ь┬Ш}├К├М┬Еi├КL>V┬О├Кi`}i├К>├Г├К├М┬Еi├К ├А┬Ь├Х├Мi├А├КL┬И├М├Кi├Э┬И├М├Г├К├М┬Еi├КV├Х├М┬░├К "┬ШVi├К├М┬Е┬Ь├Гi├К`>`┬Ьi├Г├К>├Аi├К┬У┬И┬П┬Пi`]├К┬И├М┬╜├Г├К ├М┬И┬Уi├К├М┬Ь├К├А┬Ь├Х├М├К>├К├О├Йn┬╕├К├Э├К├О├Йn┬╕├К}├А┬Ь┬Ь├Ыi├К┬И┬Ш├М┬Ь├К ├М┬Еi├К├М┬Ь┬л├К>┬Ш`├КL┬Ь├М├М┬Ь┬У├К┬л┬ИiVi├Г├К┬Ьv├К├М┬Еi├КV>├Гi┬░├К /┬Еi├Гi├К}├А┬Ь┬Ь├Ыi├Г├К>├Аi├К┬И┬Ш├Гi├М├К├О├Йn┬╕├Кv├А┬Ь┬У├К ├М┬Еi├К┬л>├А├М├Кi`}i├Г]├К├Г┬Ь├К├Ю┬Ь├Х├А├К├А┬Ь├Х├Мi├А├К├М>L┬Пi├К ┬И├Г├К>┬П├Аi>`├Ю├К├Гi├М├К├М┬Ь├К}┬Ь├Кv├А┬Ь┬У├К├М┬Еi├К┬л├Аi├Ы┬И┬Ь├Х├Г├К `>`┬Ь├КV├Х├М├Г┬░├К*┬П┬Ь├Ь├К>├К}├А┬Ь┬Ь├Ыi├К┬И┬Ш├М┬Ь├Кi>V┬Е├К┬л>├А├М]├К ┬Оii┬л┬И┬Ш}├К├М┬Еi├К├Ь┬Ь├А┬О┬л┬ИiVi├Г├К┬л├Аi├Г├Гi`├К├М┬И}┬Е├М┬П├Ю├К against the fence and pushed down ямБr┬У┬З ┬П├Ю├К├Г┬Ь├К├М┬Еi├К}├А┬Ь┬Ь├Ыi├Г├К├Ь┬И┬П┬П├К┬Е>├Ыi├К>├КV┬Ь┬Ш├Г┬И├Г├Мi┬Ш├М├К `i┬л├М┬Е├К>┬П┬П├К>┬П┬Ь┬Ш}├К├М┬Еi┬И├А├К┬Пi┬Ш}├М┬Е┬░ /┬Еi├К├М┬Ь┬л├К>┬Ш`├КL┬Ь├М├М┬Ь┬У├К┬л┬ИiVi├Г├К├Аi┬╡├Х┬И├Аi├К rabbets on their ends to ямБt the dadoes you ямБrst cut on the side pieces. Heri┬╜├Г├К ├Ь┬Еi├Аi├К├М┬Еi├К├А┬Ь├Х├Мi├А├К├М>L┬Пi├Кvi┬ШVi├К┬Шii`├Г├К├М┬Ь├К Li├К>`┬Н├Х├Г├Мi`├К>┬Ш`]├К┬╡├Х┬И├Мi├К┬л┬Ь├Г├Г┬ИL┬П├Ю]├К├Ю┬Ь├Х├А├КL┬И├М├К ┬Еi┬И}┬Е├М]├К├М┬Ь┬Ь┬░├К-┬Е┬Иv├М├К├М┬Еi├Кvi┬ШVi├Кv┬Ь├А├Ь>├А`├К├Г┬Ь├К ├М┬Еi├КL┬И├М├К┬Е>├Г├К>├Кv├Х┬П┬П├К├О├Йn┬╕├Кi├Э┬л┬Ь├Г├Х├Аi├КL├Х├М├К┬Ш┬Ь├К ┬У┬Ь├Аi┬░├К >┬Оi├К>├К├Мi├Г├М├КV├Х├М├К┬Ь┬Ш├К├Г┬Ь┬Уi├К├ГV├А>┬л├К ┬Ьv├К├М┬Еi├К├Г>┬Уi├К├М┬Е┬ИV┬О┬Шi├Г├Г├К>├Г├К├Ю┬Ь├Х├А├К┬л┬П├Ю├Ь┬Ь┬Ь`]├К and see if the test rabbet ямБts the caseтАЩs ├Г┬И`i├К`>`┬Ьi├Г┬░├К v├К├М┬Еi├К┬Н┬Ь┬И┬Ш├М├К┬И├Г├К├М┬Ь┬Ь├К├М┬И}┬Е├М]├К├А>┬И├Гi├К (GDTWCT[ 9QQFYQTMGT╔ЬU ,QWTPCN


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./4% 7HEN MOUNTING THE DESK TO THE WALL DRIVE DECK SCREWS THROUGH PILOT HOLES IN THE BACK INTO WALL STUDS

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├Аy-ямБt the cor┬Шi├А├К┬Н┬Ь┬И┬Ш├М├Г]├К>┬Ш`├К├М>┬Оi├К>┬Ш├К┬И┬Ш├Г┬И`i├К┬Уi>┬З ├Г├Х├Аi┬Уi┬Ш├М├К┬Ьv├К├М┬Еi├Кv├А>┬Уi┬╜├Г├К├Ь┬И`├М┬Е├К>┬Ш`├К┬Еi┬И}┬Е├М├К├М┬Ь├К├Ыi├А┬Иv├Ю├К the ямБnal dimensions of the back panel. Cut the panel ├М┬Ь├К├Г┬И├вi]├К├М┬Еi┬Ш├К┬Еi>`├КL>V┬О├К├М┬Ь├К├М┬Еi├К├А┬Ь├Х├Мi├А├К├М>L┬Пi├К├М┬Ь├К┬У┬И┬П┬П├К>├К ├А>LLi├М├К>┬П┬Ь┬Ш}├К┬И├М├Г├К├М┬Ь┬л├К>┬Ш`├КL┬Ь├М├М┬Ь┬У├Кi┬Ш`├Г├К├Х├Г┬И┬Ш}├К├М┬Еi├К├Г>┬Уi├К ├А┬Ь├Х├Мi├А├К├М>L┬Пi├К├Гi├М├М┬И┬Ш}├Г┬░├К7┬Еi┬Ш├К├М┬Е>├М┬╜├Г├К`┬Ь┬Шi]├КV>├А├А├Ю├К┬Ь├Х├М├К

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Cut rabbets into the wide edges of the back panel to ямБt the grooves of the &INAL SAND ALL THE PARTS OF THE DESK S CASE THEN GLUE AND CLAMP THE PIECES CASE s top and bottom pieces. But be sure to ямБrst trim this panel so it will ямБt TOGETHER. If you plan to paint the project, 120-grit sandpaper is sufямБcient. For THE ACTUAL OPENING OF YOUR CASE WHEN DRY ASSEMBLED a clear ямБnish, sand up to 180-grit instead.

9QQFYQTMGT╔ЬU ,QWTPCN (GDTWCT[

33


3" 11/2"

(ANDLE #UTOUTS 4OP6IEW

4

4"

23/4"

,AYING OUT THE HANDLE CUTOUTS IS REALLY JUST A MATTER OF JOINING PAIRS OF b DIA CIRCLES ON EACH END OF THE SHAPE A QUARTER OF ONE CIRCLE S CIRCUMFERENCE FORMS THE OUTER CURVE OF THE CUTOUT AND ONE QUARTER OF THE ADJACENT CIRCLE FORMS THE INNER CURVE -AKE THESE HANDLE CUTOUTS AT LEAST WIDE OR AS NEEDED TO SUIT YOUR HAND SIZE

>┬Ш┬Ь├М┬Еi├А├К`├А├Ю├К>├Г├Гi┬УL┬П├Ю├К┬Ьv├К>┬П┬П├К├М┬Еi├К┬л>├А├М├Г┬░├К If the joints close well and the back ямБts ┬И├М├Г├К}├А┬Ь┬Ь├Ыi├Г├К┬л├А┬Ь┬лi├А┬П├Ю]├К}┬И├Ыi├К├М┬Еi├К┬л┬ИiVi├Г├К>├К ямБnal sanding to 120-grit (for painting) or 180-grit (for a clear ямБnish) and glue and V┬П>┬У┬л├К├М┬Еi├КV>├Гi├К├М┬Ь}i├М┬Еi├А┬░├К

7ITH A COMPASS SET TO A RADIUS DRAW PAIRS OF OPPOSITE FACING ARCS TO FORM THE h3v CURVES OF THE HANDLE CUTOUTS ON THE DESKTOP PANEL 4HE CENTERPOINTS FOR SCRIBING THESE ARCS ARE IN FROM THE ENDS OF THE PANEL

4RIM THE HANDLES OUTER CURVES TO SHAPE AT THE BAND SAW OR WITH A JIGSAW 4HEN REMOVE THE INNER WASTE PIECE INSET TO FORM THE ROUGH HANDLE CUTOUT

34

Forming Handle Cutouts /├Ь┬Ь├КV├Х├М┬Ь├Х├М├Г├К>┬П┬Ь┬Ш}├К├М┬Еi├Кi`}i├Г├К┬Ьv├К├М┬Еi├К`i├Г┬О├К ├Г├Х├Аv>Vi├Кi┬Ш>L┬Пi├К├Ю┬Ь├Х├К├М┬Ь├К├Г┬И┬У┬л┬П├Ю├К├Аi>V┬Е├К┬И┬Ш├К >┬Ш`├К┬П┬Иv├М├К├Х┬л├К├М┬Ь├К┬П┬ЬV┬О├К├М┬Еi├К`i├Г┬О├К┬И┬Ш├М┬Ь├К┬л┬П>Vi├Кv┬Ь├А├К ├Х├Гi┬░├К >├Ю├К┬Ь├Х├М├К├М┬Еi├Гi├К┬Е>┬Ш`┬Пi├Г├К├У├О| {┬╕├К┬И┬Ш├Кv├А┬Ь┬У├К ├М┬Еi├Кv├А┬Ь┬Ш├М├Кi`}i├К┬Ьv├К├М┬Еi├К`i├Г┬О├К├Г├Х├Аv>Vi]├К├Х├Г┬И┬Ш}├К ├М┬Еi├К ├А>├Ь┬И┬Ш}├К>├М├К┬Пiv├М├К>┬Ш`├К┬л┬Е┬Ь├М┬Ь├К┬г]├КLi┬П┬Ь├Ь]├К >├Г├К├Ю┬Ь├Х├А├К}├Х┬И`i├Г┬░ ├КV├Х├М├К├М┬Еi├К┬Е>┬Ш`┬Пi├Г├К├М┬Ь├К├Г┬Е>┬лi]├К├Г├М>├А├М┬И┬Ш}├К>├М├К ┬У├Ю├К`├А┬И┬П┬П├К┬л├Аi├Г├Г├К├Ь┬И├М┬Е├К>├К┬г┬г | ├У┬╕┬З`┬И>┬░├К ┬Ь├А├Г├М┬Шi├А├К L┬И├М]├К├М┬Ь├Кv┬Ь├А┬У├К├М┬Еi├К├М├Ь┬Ь├К┬И┬Ш├Г┬И`i├КV├Х├А├Ыi├Г├К┬н├Гii├К

"ORE THE INSIDE CURVES OF EACH HANDLE WITH A b DIA &ORSTNER BIT AT THE DRILL PRESS 3INCE THE BIT INTERSECTS THE ENDS OF THE PANEL USE A SCRAP SPACER BETWEEN THE PANEL AND THE FENCE TO PROTECT THE FENCE FROM THE BIT

3HAPE AND SMOOTH THE HANDLE CUTOUTS USING A SPINDLE SANDER OR WITH SAND ING DRUMS ON A DRILL PRESS )N LIEU OF EITHER OF THESE OPTIONS YOU COULD ALSO WRAP SANDPAPER AROUND A DOWEL AND SAND THEM BY HAND

(GDTWCT[ 9QQFYQTMGT╔ЬU ,QWTPCN


photo 2). Once those were bored, I trimmed the outside curves and removed the inner waste piece at my band saw (see photo 3). Then, I fired up my benchtop spindle sander and gave the cutouts a final sanding to blend and smooth the curves (see photo 4).

Mounting the Brackets Attaching the shelf brackets to the back of the case isn’t hard, but what’s critical here is that these brackets are exactly parallel to one another and to the sides of the case. If they aren’t, they can bind when they are closed. I first positioned the wider (release latch) legs of the brackets 3" in from the narrow ends of the desktop and attached them to it with short screws driven into pilot holes. Then, with the brackets opened, I set the desktop into the case, pushed it up against the case top and adjusted it side to side for even clearance. I drew layout lines to mark the brackets’ narrower leg locations and attached the legs to the back with more screws. Test the up-anddown action of the desk, and make any

Carefully lay out locations for the shelf brackets on the case back and desktop panel. What’s most important here is that the brackets are parallel, so their mechanisms will raise and lower without binding. Attach the hardware with screws driven into pilot holes.

adjustments to the brackets until they articulate smoothly. With that done, remove them so you can prime and paint the wooden parts. Or topcoat them with your favorite clear finish. When the paint or finish dries, reinstall the hardware. Now, call a buddy over to help you mount this project to a wall. Of course, the right approach is to anchor the back to two wall studs, so locate their spacing with a pair of parallel layout lines on the inside face of the

Think Outside the Shop for Other Uses

case back. Have your helper hold the project in place on the wall so you can lift the desk surface up and decide on a working height that’s most comfortable for you. Mark six installation screw locations on your stud layout lines in the case. Drill pilot holes, and drive 3" deck screws into the wall to mount the desk. Then, put this handy desk to work! Jeff Jacobson is senior art director of Woodworker's Journal.

Desk open to 80 degrees

There's no reason why a practical, space-saving project like this needs to be pigeonholed to a shop setting! If you add one of these folding desks to your garden shed, you'll have a work surface for amending potting soil in a planter, changing the chainsaw spark plug or whatever task can be made easier by working at standing height. Same goes for the laundry room: a prop-up counter could serve as a place to set the iron while it cools or to fold socks. If the hunting shack is short on counter space, here could be a place to refill the lantern, dismantle a hand gun for cleaning or sort your tackle box lures. And don't overlook the ways you could customize the design further: the shallow space behind the desk could store a clipboard and drawing pad,

Desk open to 70 degrees

your measuring and marking tools or a rack of chisels. Add a groove or a simple pencil tray along the front edge of the desk, and you'll never have pencils rolling off. For even more durability, cover the desktop with a scrap of plastic laminate so it won't absorb stains or other chemicals while you're mixing or pouring them. And an additional point of note: these brackets have three locking positions from partially to fully raised (see photos, right). Here's a project with many possibilities!

Woodworker’s Journal February 2020

35


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"RING THE CARCASS SIDES BACK AND BOTTOM PANELS TOGETHER WITH GLUE AND WHATEVER REINFORCEMENT OPTION FOR THE JOINERY YOU PREFER 0OCKET SCREWS SUCH AS THESE ARE EASY TO INSTALL AND FORM STURDY CONNECTIONS

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0OCKET SCREWS ARE A CABINETMAKER S FRIEND HERE AGAIN WHEN ASSEMBLING A FACE FRAME %VEN NARROW RAILS WILL TYPICALLY ACCEPT TWO SCREW POCKET HOLES PER JOINT AND THE CONNECTIONS DON T REQUIRE GLUE

37


Face Frame (Front View)

51/2"

5 61/2"

Remove the clamps from the carcass so you can check the fit of the face frame on it. Its ends and edges should line up evenly. Give the face frame a quick sanding, if any of the joints need flattening, then glue and clamp the face frame to the front edges of the cabinet. Some woodworkers nail face frames in place, but glue alone is strong enough here.

Building the Door

Install the face frame on the cabinet carcass with glue and clamps. Some woodworkers use brad nails as well, but they really aren’t necessary — and you’d need to putty over the nail heads.

and bore them. Then, locate and mark the position of the middle rail on the stiles, using the Face Frame Drawing on this page as a guide. Assemble the parts by driving screws into their pockets — there’s no need for glue on these joints.

This cabinet’s door consists of a raised center panel of solid poplar, surrounded by a rail-andstile frame that enables the panel to expand

157/8"

6

14"

4

4

6

and contract. If you’ve never built a raised-panel door before, be sure to watch our “More on the Web” video at woodworkersjournal.com that overviews the machining process in detail. Then proceed by measuring the inside door opening on the face frame, and cut a pair of stiles 1/8" shorter than the opening. The rails will have

8

7 8

9

10 10

Case Exploded View 1

MATERIAL LIST Carcass 1 Sides (2) 2 Back (1) 3 Bottom (1) 4 Face Frame Stiles (2) 5 Wide Face Frame Rail (1) 6 Narrow Face Frame Rails (2) 7 Top (1) 8 Side Trim (2) 9 Front Trim (1) 10 Decorative Molding (1) 11 Slide Supports (2) 12 Hinge Mounting Plate (1) 13 Door Stop (1) 14 Feet (4)

TxWxL 3/4" x 151 ⁄ 4" x 253⁄ 4" 3/4" x 173 ⁄ 8" x 253⁄ 4" 3/4" x 141 ⁄ 2" x 173⁄ 8" 3/4" x 11 ⁄ 2" x 253⁄ 4" 3/4" x 21 ⁄ 4" x 157⁄ 8" 3/4" x 11 ⁄ 2" x 157⁄ 8" 3/4" x 201⁄ 4" x 163⁄ 4" 1/4" x 3/4" X 163 ⁄ 4" 1/4" x 3/4" x 203⁄ 4" 3/4" x 3/4" x 55" 3/4" x 2" x 141⁄ 2" 3/4" x 21 ⁄ 4" x 14" 3/4" x 21 ⁄ 4" x 21⁄ 4" 23 ⁄ 4" x 23⁄ 4" x 31 ⁄ 4"

2

11

5 11 1 4

6

13

12 3 6

Feet

4

(Front View)

14

1"

14

21/4" 11/4"

38

February 2020 Woodworker’s Journal


Cabinet Hard-to-Find Hardware 100-lb. Low Profile Full Extension Drawer Slides - Accuride 3732 (1) #35565 ... $17.99 pr. Mini Blum® 90° Clip-On Frameless Inset Hinge (1) #38411 ........................................ $14.99 pr.

To purchase these and other products online, visit www.woodworkersjournal.com/hardware or call 800-610-0883 (code WJ1577). 3

Door Exploded View

1/4"-long tongues on their ends that fit 1 into mating grooves in the stiles. Crosscut the rails to 131⁄ 4" long to account for these joints. 11/4" Step over to your table saw and set up 1 a 1/4"-wide dado blade. Raise it to 1/4" /4" 2 and plow grooves along one edge of 1 /8" each stile and rail. Position these offset 1 1 /4" 3 grooves 1/8" in from the back faces of /4" the parts (see photo 1 below). After cutting the grooves, raise 1/4"-long offset 2 1 tongues on the ends of the rails to fit the grooves (see photo 2). Next, dry assemble the door frame Rail and Raised joints. Measure the inside opening of Panel Detail the frame to determine the final size of (Side and End Views) the center panel, and glue up a panel blank. Tilt your table saw blade to 20 MATERIAL LIST degrees off of vertical for cutting the 1 four face bevels around the panel edges. TxWxL Door When the panel is standing on edge 1 Rails (2) 3/4" x 11 ⁄ 2" x 131⁄ 4" against the rip fence, the blade should 2 Stiles (2) 3/4" x 11⁄ 2" x 137⁄ 8" intersect its bottom edge about 1/4" in 3 Raised Panel (1) 3/4" x 131⁄ 4" x 113⁄ 8" from the back face. Raise the blade just high enough to cut the bev1 2 els, install a tall featherboard and make these four cuts (see photo 3). Finally, notice in the panel detail drawing above that there’s still a 1/4"-wide, 1/8"-deep rabbet to plow around the edges of the back face so the panel will fit into its frame grooves. We made Plow a 1/4" x 1/4" groove along one edge of the door’s Raise 1/4"-long tongues on the ends of the rails to fit these on a crosscut sled with stiles and rails, using a table saw and dado blade. the frame grooves. A stop, clamped to a crosscut sled, a dado blade (see photo 4). Locate this offset groove 1/8" from the back part faces. ensures that the tongues will all be the same length. Scrape and sand the door 3 4 panel to remove any saw marks. Go ahead and glue www.woodworkersjournal.com

MORE ON THE WEB For a video overviewing VIDEO

how to make this project’s

raised panel door, please visit woodworkersjournal.com and click on “More on the Web” under the Magazine tab.

A shallow rabbet milled around the With the saw blade tilted 20 degrees off of vertical, bev- back face of the door panel fits its edgel-cut the door panel’s ends and edges to create its field es to the frame grooves and brings the back faces of the parts flush (inset). area. Use a tall featherboard to support these cuts.

Woodworker’s Journal February 2020

39


1

2

4 5 3 1

2

6 5

4

-!4%2)!, ,)34 Drawer 3IDES &RONT AND "ACK "OTTOM &ACE 2AILS &ACE 3TILES 2AISED 0ANEL

TxWxL X b X b X b X b X b X b X b X b X b X b X b X b

$RAWER %XPLODED 6IEW

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Assembling the Drawer

#UT A DEEP GROOVE ALONG THE INSIDE FACE OF THE DRAWER SIDES FRONT AND BACK TO HOUSE THE DRAWER BOTTOM 3IZE THE WIDTH OF THESE GROOVES TO MATCH THE BOTTOM PANEL S THICKNESS

!SSEMBLE THE DRAWER S RAISED PANEL FRAMEWORK WITH GLUE AND CLAMPS "E CAREFUL TO ONLY GLUE THE TONGUE AND GROOVE CORNER joints; the panel must be able to ямВoat freely in its grooves.

40

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A pair of slide supports and a hinge mounting plate (being fastened in place here with glue and brad nails) raise the drawer slides and door hinge hardware so they’re flush with the face frame openings.

Butt this plate against the back of the face frame before gluing and nailing it permanently. With those tasks behind you, it’s time to drill a couple of 26 mm-dia. stopped holes in the door back for installing a pair of Mini Blum Frameless Inset Hinges. Locate these cup holes 2" in from the top and bottom ends of the door. Bore them on a drill press against a clamped fence for accuracy. Then, fit the doorside hinge components in these holes; align the hardware so it’s perpendicular to the door stile, and fasten the hinges with the included screws. Position and hang the door in its opening, driving the cabinet-side hinge screws into the hinge mounting plate. Check the door for proper swing clearance, and use the adjustment screws on the hinges to fine-tune these settings. Cut and install a triangular door stop against the back of the face frame to prevent the door from closing too far. Now it’s time to hang the drawer. Follow the instructions that come with the slide hardware to mount them inside the drawer opening. Be sure that the front ends of the cabinet-side components of the slides align flush with the back of the face frame. Fasten the drawer-side members of the slides to the sides of the drawer box with screws. Here, the front ends of the hardware should be flush with the front

Woodworker’s Journal February 2020

Mini Blum 90° Frameless Inset Hinges (inset) require 26 mm-dia. holes to recess the hinge cups in the back face of the door stile. For accuracy’s sake, bore these holes on a drill press with the door held against a clamped fence.

of the drawer box. Once those are in place, fit the slides together to check the drawer’s alignment and action. Make any adjustments to the slides that are needed, then carefully mount the drawer’s raised panel framework to it. (Double-sided carpet tape can provide a “third hand” to get this framework temporarily centered before fastening it to the drawer box from the inside with 1"-long screws.)

Painting and Finishing Up Cut a plywood panel for the cabinet’s top, and band its front and side edges with 1/4" solid wood, glued in place, to hide the edge plys. When the glue dries, sand and install it on the carcass — ours secured with pocket screws. Then, miter-cut and install 3/4" moldings of your choice underneath the front and side edges of the top with glue. Once that’s done, your cabinet is ready for finish; remove the hardware as needed and apply a quality primer and paint, sanding lightly between coats. Install knobs on the door and drawer, and remount the metal hardware. There are many hardware or shopmade options for cabinet feet; we settled on blocks of glued-up walnut, tapering their two inside faces on the band saw. If you choose to do the same, install them with pairs of flathead wood screws.

Full-extension drawer slides like these have numerous slotted screw holes so they can be installed and then adjusted as needed.

Shop-made walnut feet, featuring a pair of tapered faces, add a dash of contrast to the cabinet’s bottom. Attach them with screws.

41


Tool Chest By WJ Staff

Help keep your hand tools and other small supplies organized and at the ready with this easy-to-build, two-drawer tool chest.

I

f one of your New Year’s resolutions for 2020 is to get your shop better organized, this easy-to-build, double drawer tool chest can help keep that promise. Ours is made of 1/4," 1/2" and 3/4" Baltic birch plywood — this is a practical shop accessory, not a jewelry box. We used Rockler’s Drawer Lock Router Bit in the router table to form sturdy, interlocking corner joints for the drawers. The case’s butt joints are reinforced with stepped Miller Dowels that are as easy to install as drilling holes and pounding them in.

Making the Drawers Your first inclination might be to make the tool chest’s case first, but then the drawers must be precisely fitted to

42

its interior. The easier route — especially considering the interlocking nature of the corner joinery and how that impacts final part sizing — is to make the drawers first and wrap the case around them. Start by cutting two 7 1 ⁄ 2 " x 13" pieces of 1/2"-thick Baltic birch plywood. They’ll yield all four upper and lower drawer sides. Install the drawer lock bit in your router table, then take a close look at the inset photo for photo 4 on the facing page. Notice that the geometry for a drawer lock joint consists of a tongue-and-groove profile on one piece that fits into a mirror image tongue-and-groove on the mating piece. Adjust the bit vertically so the cutter creates an equal-sized tongue-andgroove. Rockler offers a plastic setup block that can make

February 2020 Woodworker’s Journal


2OCKLERgS PLASTIC $RAWER ,OCK 3ET 5P *IG MAKES IT EASY TO DIAL IN THE CORRECT HEIGHT AND PROJECTION FOR A DRAWER LOCK ROUTER BIT 5SE THE jig in the conямБguration shown here to prepare FOR CUTTING THE DRAWER SIDE PORTION OF THE JOINTS

2ESET THE BITgS PROJEC TION USING THE OTHER END OF THE SETUP BLOCK to cut a deeper proямБle INTO THE ENDS OF THE DRAWER BACKS -AKE TEST CUTS AND ADJUST THE BIT ACCORDINGLY 4HE DRAWER back ямБts correctly when its thin outer tongue OVERLAPS THE END OF THE DRAWER SIDE INSET

4O PREVENT CHIPPING THE PLYWOOD VENEER ON THE FACES OF THE DRAWER SIDE WORKPIECES DURING ROUTING SCORE THEM IN FROM BOTH ENDS OF ONE FACE WITH A SHARP KNIFE OR RAZOR BLADE SEVERAL TIMES BEFORE ROUTING

!FTER MAKING TEST CUTS ON SCRAP ROUT THE DRAWER lock proямБle into the drawer side blanks with THE PANELS ORIENTED VERTICALLY AGAINST THE FENCE )NSTALL A FEATHERBOARD ON THE ROUTER TABLE TO KEEP the panels pressed ямБrmly against the fence.

Rout the drawer lock proямБle across both ends of the back panel тАФ the face against the router TABLE WILL BECOME THE INSIDE BACK FACE OF EACH DRAWER 7E MADE THESE CUTS INTO A DOUBLE WIDE BLANK OF PLYWOOD TO IMPROVE STABILITY DURING ROUTING AND TO HELP SPEED UP THE PROCESS /NCE THE JOINTS ARE CUT YOU CAN RIP THE PANEL TO FORM BOTH DRAWER BACKS

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4HE FRONT RAIL AND DRAWER FRONTS ARE CUT FROM THE SAME PIECE OF PLYWOOD TO CREATE CONTINUOUS GRAIN ACROSS THE FRONT OF THE CHEST 3TART WITH A PIECE OF THICK "ALTIC BIRCH PLYWOOD MEASUR ING b X b #UT THE WIDE FRONT RAIL OFF THE TOP OF THE PANEL 4HEN TRIM FROM EACH END OF THE REMAINING WIDER PIECE TO CREATE A DOUBLED UP BLANK FOR THE DRAWER FRONTS

06 1 4 ( $#%

The drawer face blank receives a deeper proямБle cut that forms a long TONGUE TO OVERLAP THE DRAWER SIDES AND DRAWER SLIDES RIGHT INSET -AKE SHALLOW PASSES RESETTING THE FENCE FURTHER FROM THE BIT TO LENGTHEN THIS TONGUE #ONTINUE ROUTING UNTIL THE LENGTH OF THE INSIDE FACE OF THE DRAWER FRONT MATCHES THE INSIDE FACE OF THE DRAWER BACK LEFT INSET

43


3 1 7 1

-!4%2)!, ,)34

5

%XPLODED 6IEW 4 2

4OP $RAWER 3IDES "OTTOM $RAWER 3IDES 4OP $RAWER "ACK "OTTOM $RAWER "ACK 4OP $RAWER &RONT "OTTOM $RAWER &RONT $RAWER "OTTOMS

4 X 7 X , X b X X b X X b X b X b X b X b X b X b X b X X b

7 2

6

44

Once the corner joints ямБt together well, cut apart the upper and lower DRAWER FRONTS SIDES AND BACKS 4HEN SET THE TABLE SAW BLADE TO A CUTTING HEIGHT AND MAKE MULTIPLE SIDE BY SIDE PASSES TO CUT A GROOVE FOR THE BOTTOM PANELS IN ALL EIGHT DRAWER PARTS

After the drawer bottoms are cut to size and the parts ямБnish-sanded, glue THE DRAWER BOXES TOGETHER #HECK THEM FOR SQUARENESS BY MEASURING BOTH DIAGONALS )F THESE NUMBERS DONgT MATCH ADJUST THE CLAMPING PRESSURE OR THE POSITIONS OF THE CLAMPS UNTIL THEY DO

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┬Пi┬Ш}├М┬Е├К┬Ьv├К├М┬Еi├К┬И┬Ш├Г┬И`i├Кv>Vi├К┬Ьv├К├М┬Еi├К`├А>├Ьi├А├Кv├А┬Ь┬Ш├М├КL┬П>┬Ш┬О├К┬У>├МV┬Еi├Г├К├М┬Еi├К ┬Пi┬Ш}├М┬Е├К┬Ьv├К├М┬Еi├К┬И┬Ш├Г┬И`i├Кv>Vi├К┬Ьv├К├М┬Еi├К`├А>├Ьi├А├КL>V┬О├КL┬П>┬Ш┬О┬░├К ┬Ь├Ь]├К`├Аy-ямБt ├М┬Еi├КV┬Ь├А┬Шi├А├К┬Н┬Ь┬И┬Ш├М├Г┬░├К v├К├М┬Еi├Ю├К┬П┬ЬV┬О├К├М┬Ь}i├М┬Еi├А├К├Ьi┬П┬П]├К├А┬И┬л├К├М┬Еi├К`├А>├Ьi├А├К side and drawer back blanks to their ямБnal widths. Then lower ├М┬Еi├К├Г>├Ь├КL┬П>`i├К├М┬Ь├К┬г├Й{┬╕├К>┬Ш`├К┬л┬П┬Ь├Ь├К┬г├Й{┬╕┬З├Ь┬И`i├К}├А┬Ь┬Ь├Ыi├Г├К>┬П┬Ь┬Ш}├К├М┬Еi├К ┬И┬Ш├Г┬И`i├КL┬Ь├М├М┬Ь┬У├Кi`}i├К┬Ьv├Кi>V┬Е├К`├А>├Ьi├А├К┬л>├Аt to ямБt your 1/4" drawer L┬Ь├М├М┬Ь┬У├К┬л┬П├Ю├Ь┬Ь┬Ь`├К┬н├Гii├К┬Пiv├М├К┬л┬Е┬Ь├М┬Ь]├К>L┬Ь├Ыi┬о┬░├К ├Х├М├К├М┬Еi├Гi├К}├А┬Ь┬Ь├Ыi├Г├К V>├Аefully so the plywood will ямБt them snugly┬░ ├Г├Гi┬УL┬Пi├К├М┬Еi├К`├А>├Ьi├А├КL┬Ь├Эi├Г├К>}>┬И┬Ш├К┬И┬Ш├К┬Ь├А`i├А├К├М┬Ь├К├М>┬Оi├К┬И┬Ш├Г┬И`i├К ┬Уi>├Г├Х├Аi┬Уi┬Ш├М├Г├Кv┬Ь├А├К├М┬Еi├К`├А>├Ьi├А├КL┬Ь├М├М┬Ь┬У├Г┬░├К ├Х├М├К├М┬Еi├К├М├Ь┬Ь├К`├А>├Ьi├А├К L┬Ь├М├М┬Ь┬У├Г├К├М┬Ь├К├Г┬И├вi┬░├К ┬И┬Ш┬И├Г┬Е┬З├Г>┬Ш`├К>┬П┬П├К├М┬Еi├К`├А>├Ьi├А├К┬л>├А├М├Г]├К>┬Ш`├КL├А┬И┬Ш}├К (GDTWCT[ 9QQFYQTMGT╔ЬU ,QWTPCN


11

-!4%2)!, ,)34 #HEST 3IDES #HEST "ACK #HEST &RONT 2AIL #HEST 4OP "OTTOM #HEST $IVIDER

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4OOL #HEST (ARD TO &IND (ARDWARE 3ERIES LB /VER 4RAVEL #ENTERLINEš ,IFETIME 3LIDES PR &LAT 4IP 0ARTIAL 7RAP !ROUND (INGES 0AIR PR %ASY ,IFT ,ID 3UPPORT EA 3TAINLESS 3TEEL MM %DGE 0ULLS EA 2OCKLER $RAWER ,OCK 2OUTER "IT EA 2OUTER "IT 3ET 5P *IG FOR $RAWER ,OCK #ORNER "IT EA X -ILLER 4RU &IT $RILL "IT EA X -ILLER 7ALNUT $OWELS PK

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MOREÂ ONÂ THEÂ WEB &OR A VIDEO DEMONSTRATING THE VIDEO

,OCK !LIGN SYSTEM PLEASE VISIT

WOODWORKERSJOURNAL COM AND CLICK ON h-ORE ON THE 7EBv UNDER THE -AGAZINE TAB

4O PURCHASE THESE AND OTHER PRODUCTS ONLINE VISIT WWW WOODWORKERSJOURNAL COM HARDWARE OR CALL CODE 7*

,OCK !LIGN $RAWER /RGANIZERS ! TOOL CHEST WITHOUT SOME FORM OF INNER DIVIDERS WILL QUICKLY BECOME A DISORGA NIZED DUMPING GROUND FOR HAND TOOLS AND OTHER SMALL PARTS "UT 2OCKLERgS SYSTEM OF ,OCK !LIGN $RAWER /RGANIZERS CAN HELP 4HE INTERLOCKING SYNTHETIC RUBBER COMPO 3TARTER +IT ITEM NENTS CREATE A GRID OF COMPARTMENT WALLS THAT YOU CAN CUSTOMIZE TO THE SIZE OF THE DRAWER BY CUTTING WITH A UTILITY KNIFE OR SCISSORS 4HEN DIVIDERS AND SMALL PARTS BINS SLIDE INTO SLOTS IN THE WALLS AND HOOK OVER THEIR RIMS FOR A SECURE CONNECTION ! STARTER KIT OF TRAYS AND BINS IS AVAILABLE !DDITIONAL TRAYS BINS AND HOLDERS ARE SOLD SEPARATELY 9QQFYQTMGTÉœU ,QWTPCN (GDTWCT[

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#REATE A SUBASSEMBLY CONSISTING OF THE FRONT RAIL DIVIDER AND BACK PANEL 7E REINFORCED THESE GLUE JOINTS WITH WALNUT STEPPED -ILLER $OWELS 5SE A -ILLER 4RU &IT $RILL "IT INSET TO BORE THE TAPERING DOWEL HOLES

Ì iÊ`À>ÜiÀÊL ÝiÃÊÌ }iÌ iÀÊÜ Ì Ê} ÕiÊ> `ÊV > «Ã°Ê iv ÀiÊÌ iÊ } ÕiÊLi} ÃÊÌ ÊÃiÌ]ÊLiÊÃÕÀiÊÌ ÊV iV ÊÌ iÊL ÝiÃÊv ÀÊõÕ>ÀiÊLÞÊ i>ÃÕÀ }ÊÌ i ÀÊ` >} > Ã\Ê vÊÌ iÊ Õ LiÀÃÊ >ÌV ]ÊÞ Õ½ÀiÊ> Ê ÃiÌ°Ê vÊÌ iÞÊ` ½ÌÊ >ÌV ]Ê>` ÕÃÌÊÌ iÊV > « }Ê«ÀiÃÃÕÀiÊ ÀÊÌ iÊ V > «Ê« Ã Ì ÃÊÌ ÊV ÀÀiVÌÊÌ iÊ«À L i ÆÊ ÕÌ v õÕ>ÀiÊ`À>ÜiÀÃÊ >ÀiÊ>Ê >Ãà iÊÌ ÊV ÀÀiVÌÊ>vÌiÀÊÌ iÊv>VÌÊpÊiëiV > ÞÊÜ i ÊÌ iÞ½ÀiÊ >`iÊ vÊ« ÞÜ `ÊÌ >ÌÊV> ÊLiÊ > ` « > i`ÊÌ ÊV ÀÀiVÌÊÌ }ðÊ

!SSEMBLING THE #HEST #ARCASS

!PPLY A SMALL AMOUNT OF GLUE TO THE RIBBED SECTION OF THE DOWEL THEN TAP IT INTO THE HOLE WITH A MALLET UNTIL THE DOWEL SEATS AT THE BOTTOM !PPLY PAINTER S TAPE AROUND THE PROTRUDING DOWEL TO PREVENT MARRING AND TRIM OFF the excess with a flush-cut saw (inset).

ÕÌÊ>Ê«> ÀÊ vÊÜ À « iViÃÊv ÀÊÌ iÊV iÃÌÊ` Û `iÀÊ> `ÊL>V Ê«> i Ê Ì Êà âiÊvÀ ÊÎÉ{¸Ê« ÞÜ `°Ê à Ã> `ÊÌ i ]Ê> }ÊÜ Ì ÊÌ iÊ vÀ ÌÊÀ> °Ê/ i Ê} ÕiÊÌ iÊvÀ ÌÊÀ> ÊÌ Ê iÊ }Êi`}iÊ vÊÌ iÊ divider so the rail’s bottom edge is flush with the bottom face vÊÌ iÊ` Û `iÀ°Ê7 i ÊÌ iÊ ÌÊ`À iÃ]ÊÞ ÕÊV> ÊÀi v ÀViÊ ÌÊÜ Ì Ê Ì ÀiiÊ iÀÊ Üi ÃÊ>ÃÊÜiÊ` `]Ê ÀÊÕÃiÊV Õ ÌiÀÃÕ Ê nÊÃVÀiÜÃÊ ÀÊiÛi ÊLÀ>`Ê > Ã]Ê vÊÞ ÕÊ«ÀiviÀ°Ê Ü]Ê`À>ÜÊ>Ê >Þ ÕÌÊ iÊÎ¸Ê ÊvÀ Ê iÊ }Êi`}iÊ vÊÌ iÊL>V Ê«> i °Ê } ÊÌ iÊL ÌÌ Ê L>V Êi`}iÊ vÊÌ iÊ` Û `iÀÊÌ ÊÌ ÃÊ i]Ê> `Ê} ÕiÊ> `Ê` Üi ÊÌ iÊ ` Û `iÀÊ> `ÊL>V Ê«> i ÊÌ }iÌ iÀÊÌ ÊV « iÌiÊÌ iÊV iÃ̽ÃÊ iÀÊ ÃÕL>ÃÃi L Þ°

ÕÌÊÌ iÊV iÃ̽ÃÊà `iÊ«> i ÃÊÌ Êà >«iÊ> `ÊÃ> `ÊÌ i °Ê ÌÌ>V Ê Ì iÊà `iÃÊÜ Ì Ê} ÕiÊ> `Ê` Üi ÃÊÌ ÊÌ iÊ iÀÊÃÕL>ÃÃi L ÞÊpÊ make the back edges of the side panels flush with the back v>ViÊ vÊÌ iÊL>V Ê«> i °Ê ÕÌ]ÊÃ> `Ê> `Ê ÃÌ> ÊÌ iÊV iÃ̽ÃÊL ÌÌ Ê panel next, with its back edge flush to the back of the carV>ÃÃÊ > `Ê ÌÃÊi `ÃÊiÝÌi ` }ÊiÛi ÞÊ ÕÌÊvÀ ÊÌ iÊà `iÊ«> i ðÊ1ÃiÊ ` Üi ÃÊ ÀÊ Ì iÀÊv>ÃÌi iÀÃÊÌ ÊÀi v ÀViÊÌ iÃiÊ ÌÃ]ÊÌ °

)NSTALLING (ARDWARE

#ONTINUE TO ASSEMBLE THE CHEST CARCASS BY INSTALLING THE SIDE PANELS TO THE INITIAL SUBASSEMBLY FOLLOWED BY THE BACK AND BOTTOM PANELS %ACH OF these joints is first glued, then reinforced with Miller Dowels.

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The finish line for this pr iVÌÊ ÃÊ Êà } Ì]ÊLÕÌÊÌ iÀi½ÃÊ>Ê ÌÌ iÊ Àe milling yet to do. Rockler’s metal flush-mount drawer «Õ ÃÊÀiµÕ ÀiÊ>Ê£Én¸ à > ÜÊ ÀÌ ÃiÊVÕÌÊ Ì ÊÌ iÊÌ «Êv>ViÃÊ vÊ Ì iÊ`À>ÜiÀðÊ/ iÊi>à iÃÌÊÜ>ÞÊÌ Ê>VV « à ÊÌ ÃÊ ÃÊÌ ÊVÀi>ÌiÊ>Ê Ã « iÊÀ ÕÌ }Ê }ÊÌ >ÌÊV ÌÀ ÃÊÌ iÊ i }Ì Ê vÊÌ iÊ ÀÌ ÃiÊVÕÌÃ]Ê Ì i ÊÕÃiÊ>ÊÃÌÀ> } ÌÊL ÌÊÌ ÊVÕÌÊÌ i °Ê9 ÕÊV> ÊÃiiÊ ÊÌ iÊ iÝÌÊ «>}iÊÌ >ÌÊ ÕÀÊÀ ÕÌ }Ê }Ê> Õ ÌÃÊÌ Ê>Ê«> ÀÊ vÊ }ÊÃVÀ>«ÃÊÌ >ÌÊ ÃÌÀ>`` iÊÌ iÊ`À>ÜiÀÊv>ViÊ> `Ê> Ã Ê i «ÊÌ ÊÃÌ>L âiÊÌ iÊÀ ÕÌiÀÊ L>ÃiÊ`ÕÀ }Ê ÀÌ Ã }°Ê/Ü ÊVÀ Ãë iViÃ]Êv>ÃÌi i`ÊÌ ÊÌ iÊ }Ê (GDTWCT[ 9QQFYQTMGTɜU ,QWTPCN


Rockler's 120mm Edge Pulls (see inset) mount ямВush to THE TOP EDGES OF THE DRAWER FRONTS SO YOU LL NEED TO CUT A DEEP MORTISE IN THE TOP OF EACH DRAWER FRONT TO MATCH THE LENGTH OF THE PULL /NE WAY TO DO THIS IS TO MAKE A SIMPLE JIG TO GUIDE YOUR ROUTER AND LIMIT THE CUTTING AREA 7E MADE ONE WITH A COUPLE OF LONG SCRAPS OF PLYWOOD THAT SANDWICH THE DRAWER FRONT AND TWO SHORTER CROSSPIECES THAT SERVE AS STOPS FOR THE ROUTER BASE /NCE THE MORTISES ARE CUT DRILL PILOT HOLES FOR THE SCREWS AND INSTALL THE PULLS

)NSTALL A PAIR OF 3ERIES LB /VER 4RAVEL #ENTERLINE ,IFETIME $RAW ER 3LIDES BACK FROM THE FRONT EDGE OF THE CASE SIDES TO ALLOW THE drawer faces to close ямВush with the chest sides. Locate the slides in the CARCASS SO THEY WILL BE CENTERED ON EACH DRAWER SIDE #ENTER AND ATTACH THE DRAWER SIDE COMPONENTS OF THE SLIDES TO EACH DRAWER SIDE AS WELL

-OUNT A PAIR OF PARTIAL WRAP AROUND HINGES TO THE TOP AND BACK PANELS OF THE CHEST 4HEN INSTALL THE %ASY ,IFT ,ID 3UPPORT ADJUSTING ITS TENSION AS directed in the lid support instructions. Once you are satisямБed with the LID AND DRAWER OPERATION REMOVE ALL HARDWARE AND APPLY YOUR PREFERRED topcoat ямБnish to complete the project.

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hen examining a piece of furniture, even non-woodworkers will often open drawers and search for that pleasing interplay of pins and tails that mark dovetail joints. In the same way, it’s hard not to fawn over a blanket chest adorned with through dovetails on its corners. There’s a truism at work here: dovetails are one of the calling cards of high craftsmanship. And, in spite of the fact that we woodworkers have other joinery options that also form equally rugged connections, they just don’t get the same nod of approval as

W

On the Level When I started routing dovetails 20 or so years ago, it didn’t take long to learn a few humbling lessons you may face, too. First, dovetail jigs aren’t panaceas for simplicity. If you hope to unpack a new dovetail jig on a Saturday morning and be milling flawless joints in an hour or two, temper your enthusiasm. To cut a properly fitting joint, most jigs will require that you fine-tune a combination of settings on both the jig and the router bit depth. The trouble is, achieving these critical settings isn’t always quick or easy to understand. Part of this challenge comes from the nature of dovetails themselves, regardless of how they are cut: pins or tails must fit their sockets within close tolerances. Joints with repeating geometry like these are also subject to cumulative error. Settings can’t begin to drift, even in the slightest, over the width of the parts or the joint will be progressively thrown out of registration. The wider the joint, the more important that every router pass is done with precision.

dovetails. So, it’s only natural that, sooner or later, you’re going to want to learn to make these interlocking, timelessly popular joints. At that point you’ll face a choice: learn to saw and chop them by hand — the classic method. Or buy a dovetail jig and whip them out with a router instead. Both are entirely viable options, but router-cut dovetails require less hand-and-eye coordination. They’re also quick to churn out, once your jig and router setup are carefully dialed in. If this power tool method seems a better fit for you, here’s what to keep in mind.

Then there’s the matter of a jig’s ease of use. I don’t envy the engineers who’ve been tasked to make their company’s dovetail jig simple to set up and operate, more versatile than the competition and still priced affordably for the average home-shop woodworker. It would be no small order! Some jig designs show the spit and polish of brilliant engineering: they’re a breeze to dial in and systematically troubleshoot so you know clearly what to tweak next. Others can be more enigmatic, suffering from design shortcomings or cryptic instruction manuals. Thankfully, I’ve seen dovetail jigs become generally more user-friendly over the years, and some fine new jigs have come to market, too. You’ll probably also be able to find YouTube videos for just about any dovetail jig you buy that can clarify details in the manual or offer tips and tricks to shorten your learning curve. With any jig, plan on making several test cuts before expecting a piston-fitting dovetail. And be patient with your process. You’ll get there eventually!

Woodworker’s Journal February 2020

Once a dovetail jig and router bit (or bits) are properly set up, you can machine dovetails quickly and easily for one drawer or a production run of as many drawers as you need.

Fine-tuning the settings on a dovetail jig can be time-consuming. Bit depth, stops on the jig and template adjustments all can impact how joints fit together. Mark the order of the test joints to keep track of your progress.

53


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9OU CAN t alter the joint pattern created by a ямБxed template, but you might BE ABLE TO EXPAND THE VARIETY OF JOINTS YOUR DOVETAIL JIG CAN MAKE BY INSTALLING ACCESSORY TEMPLATES LIKE THESE FROM 2OCKLER

54

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Adjustable-template dovetail jigs feature pairs of metal fingers that create tail cuts on one end and pin cuts on the other. You can alter their spacing and pattern by loosening set screws and sliding them left or right.

plate jig typically cut a pattern of pins and tails that have the same size and spacing. But optional templates can expand the range of joints to patterns with larger tails, irregular spacing between the pins and tails and even box joint styles.

Adjustable-template Jigs One of the benefits of learning to hand-cut dovetails is that you can choose any pattern of pins and tails that suits your preference and application. That’s impossible to do with a fixed-template jig; spacing is always predetermined by the template, and it can’t be changed. If customizing your dovetail joint layouts is important to you, an adjustable-template jig, such as the one on top of this page, can help. Here’s what makes this family of jigs distinct: a collection of paired metal fingers create the template that guides the router bit in a handheld router. One end of each pair of fingers forms a parallel slot for cutting tails with a dovetail bit. The other end of the fingers are angled to guide the pin cuts of the joint using a straight router bit. The same metal fingers will cut a range of joints in

both half-blind and through dovetail styles. Each pair of fingers can be unlocked and opened or closed to create wider or narrower pins and tails. Even better, adjusting one end of the fingers automatically dials in the other end for the mating cut. Pairs can be spread apart from other pairs along the jig’s mounting bars to vary the joint layout and

Once the tails of a through dovetail joint are routed on an adjustable template (inset), flipping the template over resets the jig for cutting the mating pattern of pins and tail sockets on the pin board.

spacing however you like. Once you set the pattern, tails are cut with the template oriented outward in the jig. To cut the pins, just flip the template over and reinstall, and switch router bits.

Other Variations If you’d rather not steer a heavy router over the top of a

The RTJ400 Dovetail Jig from Leigh Industries is a “top down” variation on the fixed-template concept: here, workpieces clamp above the template, which is fed over a router table. In this photo, through dovetail pins are being cut.

Woodworker’s Journal February 2020

All it takes are a pair of aluminum or phenolic templates, piloted dovetail and straight bits and two backup boards (inset) to mill through dovetails using a Keller & Company dovetail jig system.

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)F YOU CAN PULL THE PINS AND TAILS PARTIALLY APART ON A THROUGH DOVETAIL JOINT their ямБt is too loose. Resetting the bit for a slightly shallower cut will tight EN THE JOINT /VERLY TIGHT JOINTS CAN BE LOOSENED BY LOWERING THE BIT

(ALF BLIND TAILS THAT STAND PROUD OF THE PIN BOARD LIKE THIS REQUIRE DEEPER SOCKETS IN THE PIN BOARD TO SEAT INTO !DJUST THE JIG S TEMPLATE OR STOP BAR SLIGHTLY BACKWARD TO REMEDY THE PROBLEM

3OMETIMES A DOVETAIL JIG S WORKPIECE STOPS CAN BE ADJUSTED TO PREVENT MISALIGNED EDGES "E SURE YOUR BOARDS ARE THE SAME WIDTH TOO

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V┬Ь┬Ш├Ыi┬Ш├М┬И┬Ь┬Ш>┬П├К`┬Ь├Ыi├М>┬И┬П├К ┬Н┬И}]├К>├К┬║├М┬Ь┬л┬З`┬Ь├Ь┬Ш┬╗├К ┬Ь┬л├М┬И┬Ь┬Ш]├К├Г├ХV┬Е├К>├Г├К├М┬Еi├К ,/ {├д├д├Кv├А┬Ь┬У├К i┬И}┬Е├К ┬Ш`├Х├Г├М├А┬Иi├Г├К┬нL┬Ь├М├М┬Ь┬У├К ┬Пiv├М├К┬л┬Е┬Ь├М┬Ь]├К┬л├Аi├Ы┬И┬Ь├Х├Г├К ┬л>}i┬о├К┬У┬И}┬Е├М├КLi├К>├К Li├М├Мi├А├КV┬Е┬Ь┬ИVi┬░├К i├Аi]├К ├Ю┬Ь├Х├КV>┬Ш├К├Х├Гi├К>├К├А┬Ь├Х├Мi├А├К table and beneямБt v├А┬Ь┬У├К┬И├М├Г├К┬П>├А}i├А├К ├Ь┬Ь├А┬О├Г├Х├Аv>Vi├К├М┬Ь├К ├Г├Х┬л┬л┬Ь├А├М├К├М┬Еi├К┬Н┬И}├К├Ь┬Еi┬Ш├К

vii`┬И┬Ш}├К├Ь┬Ь├А┬О┬л┬ИiVi├Г├К├М┬Е├А┬Ь├Х}┬Е├К ├М┬Еi┬И├А├КV├Х├М├Г┬░├К vviV├М┬И├Ыi┬П├Ю]├К├М┬Еi├К┬Н┬И}├К is a ямБxed template with an ┬И┬Ш├Мi}├А>┬П├КV┬П>┬У┬л┬И┬Ш}├К├Г├Ю├Г├Мi┬У┬░├К ├М├Кv├Х┬ШV├М┬И┬Ь┬Ш├Г├К├Г┬И┬У┬И┬П>├А┬П├Ю├К├М┬Ь├К>├К conventional ямБxed-template ┬Н┬И}]├К┬Н├Х├Г├М├К├Х┬л├Г┬И`i├К`┬Ь├Ь┬Ш┬░ ┬Ш┬Ь├М┬Еi├А├Кi├Ыi┬Ш├К┬У┬Ь├Аi├К├Г├М├Аi>┬У┬З ┬П┬И┬Шi`├К┬Ь┬л├М┬И┬Ь┬Ш├Кv┬Ь├А├К`┬Ь├Ыi├М>┬И┬П├К┬Н┬И}├Г├К amounts to a pair of ямБxed ├Мi┬У┬л┬П>├Мi├Г├К>┬Ш`├К┬Ш┬Ь├М┬Е┬И┬Ш}├К┬У┬Ь├Аi┬░├К 7┬И├М┬Е├К├М┬Еi├Гi]├К├Ю┬Ь├Х├Кv>├Г├Мi┬Ш├К>├К ┬л┬ИiVi├К┬Ьv├К├Ь┬Ь┬Ь`├К├М┬Ь├Кi>V┬Е├К├Мi┬У┬З ┬л┬П>├Мi├К├М┬Ь├К├Гi├А├Ыi├К>├Г├К>├КL>V┬О├Х┬л├К L┬Ь>├А`├К`├Х├А┬И┬Ш}├КV├Х├М├М┬И┬Ш}┬░├К ├М├К>┬П├Г┬Ь├К ┬л├А┬Ь├Ы┬И`i├Г├К>├КV┬П>┬У┬л┬И┬Ш}├К├Г├Х├Аv>Vi├К v┬Ь├А├К├Ь┬Ь├А┬О┬л┬ИiVi├Г┬░├К i┬П┬Пi├А├КE├К

┬Ь┬У┬л>┬Ш├Ю├К┬И┬Ш┬Ш┬Ь├Ы>├Мi`├К├М┬Е┬И├Г├К ┬║├Мi┬У┬л┬П>├Мi├К┬Ь┬Ш┬П├Ю┬╗├К`┬Ь├Ыi├М>┬И┬П┬И┬Ш}├К ┬Уi├М┬Е┬Ь`├К┬И┬Ш├К├М┬Еi├К┬П>├Мi├К┬г┬Щ├З├д├Г]├К>┬Ш`├К ┬И├М├К├Аi┬У>┬И┬Ш├Г├К┬Ь┬Шi├К┬Ьv├К├М┬Еi├К├Г┬И┬У┬л┬Пi├Г├М├К ├Г├Ю├Г├Мi┬У├Г├К┬Ь┬Ш├К├М┬Еi├К┬У>├А┬Оi├М┬░ ├Г┬И`i├Кv├А┬Ь┬У├К├М┬Еi┬И├А├Кi>├Гi├К┬Ьv├К ├Х├Гi]├К├М┬Еi├Аi┬╜├Г├К┬Ш┬Ь├К┬П┬И┬У┬И├М├К├М┬Ь├К├М┬Еi├К ├Ь┬И`├М┬Е├К┬Ьv├К├Ь┬Ь├А┬О┬л┬ИiVi├Г├К├Ю┬Ь├Х├КV>┬Ш├К ├А┬Ь├Х├М├К├Ь┬И├М┬Е├К i┬П┬Пi├А┬╜├Г├К>┬П├Х┬У┬И┬Ш├Х┬У├К ┬Ь├А├К┬л┬Еi┬Ш┬Ь┬П┬ИV├К`┬Ь├Ыi├М>┬И┬П┬И┬Ш}├К├Мi┬У┬З ┬л┬П>├Мi├Г┬░├К7┬И├М┬Е├К┬Ь├М┬Еi├А├К`┬Ь├Ыi├М>┬И┬П├К┬Н┬И}├К ├Г├М├Ю┬Пi├Г]├К├Ь┬Ь├А┬О┬л┬ИiVi├Г├К┬У├Х├Г├М├КLi├К ┬Ш>├А├А┬Ь├Ьi├А├К├М┬Е>┬Ш├К├М┬Еi├КV┬П>┬У┬л┬И┬Ш}├К >┬л┬л>├А>├М├Х├Г├К├М┬Е>├М├К┬Е┬Ь┬П`├Г├К├М┬Еi┬У├К┬И┬Ш├К ┬л┬П>Vi┬░├К i┬лi┬Ш`┬И┬Ш}├К┬Ь┬Ш├К├М┬Еi├К┬Н┬И}]├К ├М┬Е>├М├К┬У┬И}┬Е├М├К┬Ь┬Ш┬П├Ю├КLi├К┬г├У┬╕├Кp├К├М┬Ь┬Ь├К ┬Ш>├А├А┬Ь├Ь├Кv┬Ь├А├К┬П>├А}i├К┬л├А┬Ь┬НiV├М├Г┬░

v├К├Ю┬Ь├Х┬╜├Аi├К┬Н├Х├Г├М├К}i├М├М┬И┬Ш}├К├Г├М>├А├Мi`]├К i├Э┬лiV├М├К├Гi├Ыi├А>┬П├К┬Ь├А├Кi├Ыi┬Ш├К>┬П┬П├К ┬Ьv├К├М┬Еi├Гi├К├Г┬И├М├Х>├М┬И┬Ь┬Ш├Г├К├М┬Ь├К┬ЬVV├Х├А├К ├Г┬Ь┬Ь┬Шi├А├К┬Ь├А├К┬П>├Мi├А┬░

$OVETAILING #HALLENGES

U├К"├Ыi├А┬П├Ю├К┬П┬Ь┬Ь├Гi├К┬Ь├А├К├М┬И}┬Е├М├К ┬Н┬Ь┬И┬Ш├М├Г┬░├К ├К┬л├А┬Ь┬лi├А┬П├Ю├К┬У>`i├К ┬Е>┬Пv┬ЗL┬П┬И┬Ш`├К┬Ь├А├К├М┬Е├А┬Ь├Х}┬Е├К`┬Ь├Ыi├М>┬И┬П├К ┬Н┬Ь┬И┬Ш├М├К├Г┬Е┬Ь├Х┬П`├К├Г┬П┬И┬л├К├М┬Ь}i├М┬Еi├А├К ├Ь┬И├М┬Е┬Ь├Х├М├К┬Ш┬Ь├М┬ИVi>L┬Пi├К}>┬л├Г]├КL├Х├М├К ├Ю┬Ь├Х├К├Г┬Е┬Ь├Х┬П`┬Ш┬╜├М├К┬Е>├Ыi├К├М┬Ь├К┬л┬Ь├Х┬Ш`├К ├М┬Еi┬У├К├М┬Ь}i├М┬Еi├А├Кi┬И├М┬Еi├А┬░├К"├Ыi├А┬П├Ю├К tight ямБts on a dr├Ю├К┬Н┬Ь┬И┬Ш├М├К├Ь┬И┬П┬П├К ┬Ь┬Ш┬П├Ю├КV>├Х├Гi├К├Ю┬Ь├Х├К┬У┬Ь├Аi├К├М├А┬Ь├ХL┬Пi]├К ┬Ь┬ШVi├К}┬П├Хi├К┬И├Г├К>┬л┬л┬П┬Иi`├К>┬Ш`├К ├М┬Еi├К├Ь┬Ь┬Ь`├КLi}┬И┬Ш├Г├К├М┬Ь├К├Г├Ьi┬П┬П┬░├К

┬Ь┬Ш├Ыi├А├Гi┬П├Ю]├К┬П┬Ь┬Ь├Гi├К┬Н┬Ь┬И┬Ш├М├Г├К>├Аi├К ┬И┬Ш┬Еi├Аi┬Ш├М┬П├Ю├К├Ьi>┬О├К>┬Ш`├К┬П┬Ь┬Ь┬О├К ├Г┬П┬Ь┬л┬л├Ю]├К├М┬Ь┬Ь┬░├К WhatтАЩs the ямБx? T├Ю┬л┬ИV>┬П┬П├Ю]├К ┬П┬Ь┬Ь├Гi├К┬Ь├А├К├М┬И}┬Е├М├К┬Н┬Ь┬И┬Ш├М├Г├К>├Аi├К├М┬Еi├К ├Аi├Г├Х┬П├М├К┬Ьv├К>├К├А┬Ь├Х├Мi├А├КL┬И├М├К├М┬Е>├М┬╜├Г├К├Гi├М├К too deeply (loose ямБt) for the V├Х├М├К┬Ь├А├К┬Ш┬Ь├М├К`ii┬л├Кi┬Ш┬Ь├Х}┬Е├К┬н├М┬И}┬Е├М├К ямБt). On the next test joint, tr├Ю├К >├К├М┬И┬Ш├Ю├КV┬Е>┬Ш}i├К├М┬Ь├К├Ю┬Ь├Х├А├К├А┬Ь├Х├Мi├А┬╜├Г├К `i┬л├М┬Е├К┬Ьv├КV├Х├М]├К>┬Ш`├К├Ю┬Ь├Х┬╜┬П┬П├К ┬л├А┬ЬL>L┬П├Ю├К├Гii├К>├К┬Ш┬Ь├М┬ИVi>L┬Пi├К┬И┬У┬З ┬л├А┬Ь├Ыi┬Уi┬Ш├М├К┬И┬Ш├К┬Е┬Ь├Ь├К├М┬Еi├К┬л>├А├М├Г├К V┬Ь┬Уi├К├М┬Ь}i├М┬Еi├А┬░├К-┬Шi>┬О├К├Х┬л├К┬Ь┬Ш├К>├К тАЬpushтАЭ ямБt, making only slight `i┬л├М┬Е├К>`┬Н├Х├Г├М┬Уi┬Ш├М├Г├Кi>V┬Е├К├М┬И┬Уi┬░├К "┬Ш├К>├К}┬Ь┬Ь`├К`>├Ю]├К┬И├М├К┬У>├Ю├К├М>┬Оi├К>├М├К ┬Пi>├Г├М├К├М├Ь┬Ь├К┬Ь├А├К├М┬Е├Аii├К┬У┬Ь├Аi├К├Мi├Г├М├К cuts after the ямБrst tr├Ю├КLiv┬Ь├Аi├К ├Ю┬Ь├Х┬╜┬П┬П├К>V┬Е┬Иi├Ыi├К>├К┬л├А┬Ь┬лi├А├К┬Н┬Ь┬И┬Ш├М┬░├К

├Г├К ├К├Г├Х}}i├Г├Мi`├К>├М├К├М┬Еi├К┬Ь├Х├М├Гi├М]├К `┬И>┬П┬И┬Ш}├К>├К`┬Ь├Ыi├М>┬И┬П├К┬Н┬И}├К┬И┬Ш├Кv┬Ь├А├К >VV├Х├А>V├Ю├К├Х├Г├Х>┬П┬П├Ю├К├М>┬Оi├Г├К├Г┬Ь┬Уi├К ├М├А┬И>┬П├К>┬Ш`├Кi├А├А┬Ь├А┬░├К-┬Е┬Иv├М┬И┬Ш}├К├М┬Еi├К ┬Н┬И}┬╜├Г├К├Мi┬У┬л┬П>├Мi├К├Г┬П┬И}┬Е├М┬П├Ю├Кv┬Ь├А┬З ├Ь>├А`├К┬Ь├А├КL>V┬О├Ь>├А`]├КV┬Е>┬Ш}┬И┬Ш}├К ├М┬Еi├КL┬И├М┬╜├Г├К`i┬л├М┬Е├К┬Ьv├КV├Х├М├К┬Ь├А├К >┬П├Мi├А┬И┬Ш}├К┬Е┬Ь├Ь├К├Ь┬Ь├А┬О┬л┬ИiVi├Г├К >├Аi├К┬Ьvv├Гi├М├Кv├А┬Ь┬У├К┬Ь┬Шi├К>┬Ш┬Ь├М┬Еi├А├К inside the jig all inямВuence ┬Е┬Ь├Ь├К├Ьi┬П┬П├К├М┬Еi├К┬Н┬Ь┬И┬Ш├М├К┬л>├А├М├Г├К>┬П┬И}┬Ш├К and ямБt together┬░├К i├Аi├К>├Аi├К>├К vi├Ь├К┬Ьv├К├М┬Еi├КV┬Ь┬У┬У┬Ь┬Ш├К┬л├А┬ЬL┬Пi┬У├Г├К ├Ю┬Ь├Х┬╜┬П┬П├К┬л├А┬ЬL>L┬П├Ю├Кi┬ШV┬Ь├Х┬Ш├Мi├А├К ├Ь┬Еi┬Ш├К├Ь┬Ь├А┬О┬И┬Ш}├К├Ь┬И├М┬Е├К├Ю┬Ь├Х├А├К┬Н┬И}┬░├К

U├КHalf-blind joints donтАЩt ямБt together ямВush.├К ├М┬╜├Г├КV┬Ь┬У┬У┬Ь┬Ш├К v┬Ь├А├К├М┬Еi├К├М>┬И┬П├КL┬Ь>├А`├К┬Ьv├К┬Е>┬Пv┬ЗL┬П┬И┬Ш`├К ┬Н┬Ь┬И┬Ш├М├Г├К├М┬Ь├Кi┬И├М┬Еi├А├К├Г┬П┬И`i├К├М┬Ь┬Ь├Кv>├А├К ┬И┬Ш├М┬Ь├К├М┬Еi├К├Г┬ЬV┬Оi├М├Г├К┬Ьv├К├М┬Еi├К┬л┬И┬Ш├К L┬Ь>├А`├К┬Ь├А├К┬Ш┬Ь├М├Кv>├А├Кi┬Ш┬Ь├Х}┬Е┬░├К ┬Ш├К ├М┬Еi├Гi├К├Г┬И├М├Х>├М┬И┬Ь┬Ш├Г]├К├М├Х├А┬Ш├К├Ю┬Ь├Х├А├К >├М├Мi┬Ш├М┬И┬Ь┬Ш├К├М┬Ь├К├М┬Еi├К├Мi┬У┬л┬П>├Мi┬╜├Г├К `i┬л├М┬Е┬З┬Ьv┬ЗV├Х├М├К├Гi├М├М┬И┬Ш}├Кp├К┬Ш┬Ь├М├К ├М┬Еi├К├А┬Ь├Х├Мi├А├КL┬И├М┬░├К ├К├М>┬И┬П├КL┬Ь>├А`├К ├М┬Е>├М├Кi┬УLi`├Г├К├М┬Ь┬Ь├К`ii┬л┬П├Ю├К ┬И┬Ш├М┬Ь├К├М┬Еi├К┬л┬И┬Ш├КL┬Ь>├А`├К┬Уi>┬Ш├Г├К ├М┬Еi├К├Мi┬У┬л┬П>├Мi├К┬И├Г├К>┬П┬П┬Ь├Ь┬И┬Ш}├К├М┬Еi├К L┬И├М├К├М┬Ь├КV├Х├М├К├М┬Ь┬Ь├Кv>├А┬░├К,i├Гi├М├К├М┬Еi├К

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4HE TINIEST OF ADJUSTMENTS TO A DOVETAIL JIG S TEMPLATE CAN HAVE MARKED AF fects on how the joint ямБts together "E METHODICAL AND CONSERVATIVE ABOUT EACH ADJUSTMENT AND ASSESS YOUR PROGRESS BY MAKING MORE TEST CUTS

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Rockler Domino Drilling Template Not every woodworker has a CNC router, but don't let that stop you from making a few sets of dominoes if the urge strikes you. Rockler has a drilling template and a specially designed drill bit that makes this a totally manageable task for any home-shop woodworker. And while you could use the technique we practiced in the CNC-made dominoes — painting either the surface of the tiles or painting the dots — another great way to achieve good looking dominoes is as demonstrated in the images at right. Quarter-inch-thick walnut veneered plywood, when drilled, reveals a lovely white interior wood. How you finish them is up to you, but we would recommend applying a spray finish from a rattle can before you start cutting them out. Then touch up

#30498

with the same spray once they are cut. If you have a table saw, handheld drill and a router table, making dominoes can definitely be on your project horizon.

Rockler Domino Templates and Bit, with FREE Downloadable Domino Box Plan

I used 1/4"-thick hardwood stock to make the pieces. The CNC program is designed to make use of two 5"-wide by 24"-long blanks, with 14 tiles coming out of each piece. I’ll also add, there are two CNC routing programs to use here. Cleverly named “One” and “Two,” you’ll need to run both to get a properly configured group of 28 dominoes. Because it takes two boards to make one set, it’s important that you can register each board accurately on your machine. The benefits of being able to take a partially machined blank off the machine and return it for the rest of the cutting process will become even more clear in just a moment. In addition to using a backer board on my CNC Shark’s deck, I mounted location blocks with screws to position each piece of hardwood exactly. (This, of course, only works if each piece of hardwood has exactly the same dimensions.) With this system, you only set your X and Y coordinates once. I recommend setting your Z-axis for each piece of wood — it only takes a second. You need two router bits to machine the tiles, the first being a V-bit. Ralph Bagnall, our CNC programmer, recom-

Woodworker’s Journal February 2020

The author used a setup board to help place location blocks on the MDF backer board. This allows consecutive hardwood blanks to be aligned accurately. The blanks need to be identical in size — in this case, 1/4" x 5" x 24". Two blanks are required to create one complete domino set.

mends a high-speed steel downspiral like the Onsrud bit sold by Rockler (#28741). I used a 1/4" down-shear finishing bit, which I think is pretty similar. It did a fine job. The first process is using the V-bit to score the dividing lines in the center of each tile and also drilling the holes. As I mentioned earlier, there are two sets of tiles — one set per board — and the hole patterns are

the difference between the two. The cutout program is the second of the two to run. It leaves small tabs on each tile to keep them from flying around the room as they are cut free of each blank.

Planning Ahead While making these tiles is not exactly the most demanding woodworking a person will ever do, there are still

59


www.woodworkersjournal.com

MORE ON THE WEB For a video demonstrating the use of a VIDEO

CNC router to make a set of dominoes,

please visit woodworkersjournal.com and click on “More on the Web” under the Magazine tab.

Using a V-bit, the divider lines are engraved into the surface of the domino stock. Here, the maple stock is painted black so that the routed lines are easily seen. The paint is non-toxic when cured.

There are two engraving programs required to make a complete set of 28 dominoes. The dot patterns will be different from each other. A CNC router makes quick work of drilling the many holes.

60

opportunities to be a bit creative and have some fun! Let me explain. Most of the images here show dominoes being made from maple lumber. The maple was painted black to allow the scribed lines and the drilled holes to show through the paint. As you can see, it worked great, creating nice black dominoes with white dots and divider lines. Taking that two-color idea to the next level, I also used some wenge stock and put a lacquer finish on the wood before machining it. When the lacquer cured, I then put a layer of Frog Tape on top of the board and used the CNC to cut the divider lines and the tile holes. At this point, I took the blank off the machine and painted the dividers and holes white. (Quick tip: it does not work to just spray the masked-off blank with a rattle can of white lacquer to color the dots and lines, or the paint tends to go on too thick.) So with the Frog Tape still in place, use a stiff paint brush to paint the holes and lines by hand. It does not take long at all. Once it dries, remove the tape and step back to the CNC machine. Using the location blocks, slide the blank in place, secure it to the backer board and cut out the dominoes. The wenge version looked so good that I repeated the process using padauk wood and painting the dots and dividers black. They looked great too. When the tiles are cut out, the CNC leaves small tabs connecting the tiles to the larger blank. Carefully break the tiles free and then sand the tabs flush to the edges of the tile. I used a benchtop belt sander and actually sanded all four edges of each tile smooth.

February 2020 Woodworker’s Journal


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#UTTING OUT THE TILES REQUIRES A BIT OF SOME SORT /UR #.# EXPERT RECOMMENDS A HIGH SPEED STEEL DOWNSPIRAL BIT FOR THIS EFFORT 7E TRIED A CARBIDE DOWNSPIRAL BIT ABOVE AND HAD SATISFACTORY RESULTS 7OOD TEAROUT AT THIS POINT WOULD BE VERY FRUSTRATING SO USE A PROPER BIT 4HE CUTOUT PROGRAM LEAVES TABS THAT CONNECT THE TILES TO THE BLANK INSET TO PREVENT LOOSE DOMINOES FROM CATCHING ON the bit and ямВying across the shop.

4HE AUTHOR SANDED ALL FOUR EDGES OF EACH TILE TO REMOVE THE TABS AND MACHINING MARKS 4O SPEED THAT PROCESS UP HE USED A BENCHTOP BELT SANDER. He also left the edges of the tiles unямБnished.


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MORE┬аON┬аTHE┬аWEB &OR VIDEOS DEMONSTRATING VIDEO

FEATURED TOOLS PLEASE VISIT

WOODWORKERSJOURNAL COM AND CLICK ON h-ORE ON THE 7EBv UNDER THE -AGAZINE TAB

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62

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DeWALT ToughSystem 2.0 Radio & Charger

or tilted. NOVA’s Viking 16" DVR Drill Press sells for $949.99.

in. This ToughSystem unit has a large compartment for storing a phone, tool battery and the power cord. Robust side latches make it modular and stackable with other ToughSystem storage boxes. Negative Rake Cutters from Easy Wood Tools create smoother, safer cuts when turning resin or acrylic on a lathe. Instead of having a neutral rake angle like other insert cutters, these carbide cutters have faces that slope away from the cutting edge; the geometry virtually eliminates chipping and chatter. EWT offers Negative Rake Cutters in three styles: a square Rougher, a round

Easy Wood Tools Negative Rake Cutters

Finisher and two sizes of diamond-shaped Detailers. They range in price from $16.99 to $23.99 each. Following from the success of its Voyager 18" DVR Floor Drill Press, NOVA™ now offers a smaller Viking 16" DVR Benchtop Drill Press. The infinitely variable-speed, direct-drive motor has no belts or pulleys to change. Smart sensors deliver optimal speed and constant torque throughout the machine’s 150 to 3,000 rpm speed range. Forward and reverse spin, an electronic depth stop, a self-start for one-handed drilling and an electronic brake are other benefits of its DVR technology. NOVA equips the motor with a large, easy-to-read LCD display that can be set to decimal, fractional or metric readouts. A built-in LED light helps to illuminate the machine’s cast-iron table, and a pair of crosshair lasers provide pinpoint accuracy for locating hole centers. The lasers stay aligned, even when the table is moved

Woodworker’s Journal February 2020

Rockler’s Router Bit Center/ Depth Gauge (item 55010; $19.99) combines a 12" steel rule with a nylon foot and locking arm to help set the distance from the center of a 1/4" or 1/2" router bit to the fence: just hook the tool onto the bit shank, then slide the fence over until it touches the gauge. To use it for setting blade or bit height, simply adjust the gauge arm using the rule’s imperial or metric graduations, rest its foot flat on the table and raise the cutter until it touches the arm.

NOVA Viking 16" DVR Drill Press

Rockler Router Bit Center/Depth Gauge

63


SIX SIMPLE FINISHES #1 Stain Finish for Highly Figured Wood By WJ Staff

In the first of our six-issue series of finishing recipes, we tackle the task of adding color to highly figured wood like fiddleback maple.

www.woodworkersjournal.com

MORE ON THE WEB For a video demonstrating VIDEO

the technique of applying

dye to highly figured hardwood, please go to rockler.com/finishing.

G

etting a great finish on the project you’ve just completed is a task that some woodworkers dread. And that concern is elevated if the wood you are using is one that is known to be finicky to stain — like highly figured maple or cherry. Typical pigment-based stains — oil- or water-based — often splotch badly on highly figured wood. One great way to add color and finish at the same time is to use a product like a tinted Watco Oil. On close-grained woods it pops the grain, adds color and builds up a finish all at once. And once you

St ai n Fi ni sh fo r Hi gh ly Fi gu re d Wo od

ns: Step-by-step instructio rough 320-grit. It is a 1. Sand the project up th that will be hard to good idea to sand pieces reach before assembly. mineral spirits to check 2. W ipe the project with the glue spot away if for glue splotches. Sand found. ended in water to 3. Apply a coat of dye susp it on with a staining the wood surface. Flood th shop towels. sponge and wipe it of f wi ser SealCoat™) of a 4. Apply a sealer coat (Zins ding the surface with shellac-based finish, floo excess. finish and wiping of f the les, cracks or defects in 5. If you have any nail ho th a wood putty filler the wood, fill them now wi and sealed wood. that matches the stained of a film finish such as 6. Apply at least two coats lacquer. polyurethane, shellac or h has cured for at least 7. Optional: After the finis high quality paste wax 72 hours, apply a coat of and then polish it of f.

64

have the color you want and the Watco cures sufficiently, you can apply additional coats of oil-based polyurethane to create a thicker film coat. But the color options available with that method are limited, and really dark colors of tinted Watco don’t work well on close-grain woods.

Dye: Rich, Even Color A more versatile and effective way to add color to highly figured hardwood is enumerated in the stepby-step at left. By using dye, your color options are almost unlimited, and it is well suited to this type of stock. The molecules of the dye are so small that they penetrate and color the wood deeply and evenly. Suspend the dye in water and test the mixture on scrap wood prepared in the same fashion as your project. You can always add more dye to the solution. The color intensity of the wet dye solution is what the wood will look like when a clear finish is applied over the dried dye. You can glue dyed stock as you would raw lumber, so pre-finishing is not a problem — even on parts that will receive glue.

Once the dye has dried, polish the surface with a fine synthetic pad and apply a sealer coat. We recommend a shellac-based sealer. When it cures, you can apply a polyurethane (oil- or waterbased), lacquer or a standard varnish for more protection.

February 2020 Woodworker’s Journal


Woodworking Tools & Supplies Index February 2020 For product information in the blink of an eye, visit woodworkersjournal.com and click on “Woodworker’s Marketplace” under the Magazine tab.

WOODWORKER’S MARKETPLACE ADVERTISER

Page No.

Web Address

ADVERTISER

Page No.

Web Address

Armor Crafts

9

www.armorplans.com

McFeely’s

7

www.mcfeelys.com

Bear Hollow Supply

3

www.bearhollowsupply.com

Next Wave Automation

3

nextwaveautomation.com

Bridge City Tool Works

9

www.bridgecitytools.com

Old Masters

68

www.myoldmasters.com

Briwax

11

www.briwax.com

Rikon Power Tools

5

www.rikontools.com

Epilog Laser

5, 9

www.epiloglaser.com/wwj

Rockler Woodworking

Forrest Manufacturing Company Glen-L Marine Designs Harbor Freight Tools

and Hardware

13, 26-29

www.rockler.com

11

www.forrestblades.com

SATA Spray Equipment

9

www.satausa.com

7

www.Glen-L.com/WJ

Steve Wall Lumber Co.

21

www.walllumber.com

www.harborfreight.com

Sugatsune America, Inc.

7

www.sugatsune.com

www.howardproducts.com

Teknatool International Group 21

www.teknatool.com

50-51

Howard Products, Inc.

13

Leigh Industries, Ltd.

7, 11, 17

www.leightools.com

Varathane

2

www.varathanemasters.com

13

www.lignomat.com

Wagner Meters

9

www.wagnermeters.com

Lignomat

www.woodworkersjournal.com/woodworkers-marketplace

The Best Online Woodworking Newsletter! The Woodworker’s Journal Weekly sends a friendly email to your inbox every week, full of virtual backfence chatter about your favorite hobby! Check it out and sign up for your FREE subscription at: woodworkersjournal.com/weekly/subscribe

Woodworker’s Journal February 2020

65


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presents

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