Lean Approaches in SMEs David Coombes
Aims and Objectives Introduction into Lean Interim report Interim findings Visits – GKN and Extec Findings from visits Comparison Future developments
4 February 2009
Lean Approaches in SMEs David Coombes - A575990
Research lean tools available Research into problems faced by SMEs Investigate how tools work in relation to SMEs Provide a practically-based lean implementation approach for SMEs
4 February 2009
Lean Approaches in SMEs David Coombes - A575990
“An overall methodology that seeks to minimize the resources required for production by eliminating waste (non-value added activities) that inflate costs, lead times and inventory requirements, and emphasizing the use of preventive maintenance , quality improvement programs, pull systems and flexible work forces and production facilities.”
https://www.sgppartnership.org/index.php?PageID=38
4 February 2009
Lean Approaches in SMEs David Coombes - A575990
Lean tools available
◦ 5S, Value Stream Mapping, KanBan, One Piece Flow, Poka-yoke, Visual Management, SMED, Standardized work
SMEs definition
◦ <250 employees and… ◦ Annual turnover <€50m and/or Annual balance sheet <€43m
Problems faced by SMEs ◦ Financial, Workforce and Change
SMEs with lean Conclusion
4 February 2009
Lean Approaches in SMEs David Coombes - A575990
Two Visits ◦ GKN Driveline, Walsall ◦ Extec Screens and Crushers, Swadlincote.
4 February 2009
Lean Approaches in SMEs David Coombes - A575990
4 February 2009
Lean Approaches in SMEs David Coombes - A575990
Value Stream Mapping Company information ◦ Organisational Structure ◦ Size
Initial implementation
◦ 48-week Training Course
Lean tools utilized
◦ 5S, KanBan, Visual Management, VSM, Autonomous Maintenance, Lost Time Analysis.
Continuous improvement ◦ 1/3-day Events
4 February 2009
Lean Approaches in SMEs David Coombes - A575990
4 February 2009
Lean Approaches in SMEs David Coombes - A575990
Company information ◦ Organisational Structure ◦ Size
Initial implementation ◦ Consultant ◦ Economic Downturn
Lean tools utilized ◦ 3/5S, KanBan, Visual Management
Next stages of lean
4 February 2009
Lean Approaches in SMEs David Coombes - A575990
Organisation ◦ Size ◦ Profit
Implementation ◦ Courses ◦ Consultant / No production
Tools ◦ GKN – Variety ◦ Extec – Small number, initial stages ◦ Starting with the same tools. 5S
4 February 2009
Lean Approaches in SMEs David Coombes - A575990
Detailed comparison between two visits Develop an aid for SMEs when it comes to implementing lean Recommendations for Extec
4 February 2009
Lean Approaches in SMEs David Coombes - A575990
4 February 2009
Lean Approaches in SMEs David Coombes - A575990
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Any Questions?
4 February 2009
Lean Approaches in SMEs David Coombes - A575990