2011 Fusion Systems Catalogue by Almex Group

A DIVISION OF THE ALMEX GROUP www.almex.com

Canada: 800.418.2400

USA: 800.977.5423

International: 404.292.8600

CONVEYOR BELT REPAIR MATERIALS

HOT SPLICE BELT CLEANING PRODUCTS

COLD BOND

SPLICING MATERIALS

PULLEY LAGGING BELT SPLICING TOOLS

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ABOUT FUSION SYSTEMS: The Fusion Systems division of Almex Group provides splicing tools and repair materials to complement the advanced Almex conveyor belt vulcanizers. The Fusion Systems product lineup includes pulley lagging, lining, hot and cold bond splicing cements and one of the largest selections of hand and power tools in the industry. All Fusion Systems products have one purpose: reduce your maintenance costs by preventing wear and corrosion.

ABOUT ALMEX GROUP: In 1962, the patented Almex pressure bag principle revolutionized press design worldwide and positioned Shaw Almex as an industry leader. Innovative Almex presses provide the uniform temperature and pressure required to cure, laminate, vulcanize or mold products for a wide array of industries. Nearly a dozen corporate facilities and a network of exclusive distributors are strategically located on six continents to provide a comprehensive sales and service support system to clients in over 120 countries. Shaw Almex demonstrates a social commitment to this global community by contributing to local charitable causes and adhering to stringent environmental standards. The Shaw Almex tradition of quality lives on today through the Almex Group of companies, the unique Almex presses, complementary Fusion products, and a profound commitment to excellence, integrity, and social responsibility in all aspects of business endeavors around the world.

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INDEX

ADHESIVES & HARDENERS CRF Cold Bond Cement and Hardener.................................. 8 WCRF Cold Bond Cement and Hardener............................... 9 ECRF Cold Bond Cement and Hardener.............................. 10 WECRF Cold Bond Cement and Hardener........................... 11 PVC Cold Bond Cement and Hardener................................ 12

PRIMERS RM Rubber to Metal Primer................................................. 13 GRM Rubber to Metal Primer.............................................. 14

SOLVENT

Fusion Clean Solvent............................................................ 15

HOT SPLICING Hot Splice Fabric Primer...................................................... 18 Hot Splice Cement............................................................... 19 Hot Splice Steel Cord Primer............................................... 20 Fabric Belt Tie Gum............................................................. 21 Fabric Belt Cover Stock....................................................... 22 Skimmed Breaker Fabric...................................................... 23 Steel Cord Belt Cable Gum.................................................. 24 Steel Cord Belt Cover Stock................................................ 25 Belt Noodle Gum................................................................. 26 Silicone Treated Release Paper............................................ 27

PULLEY LAGGING CeraTex CDS Ceramic Lagging............................................ 30 FusionLagg BLD................................................................... 31 FusionLagg BMD.................................................................. 32 FusionLagg WMD................................................................ 33 FusionLagg OMD................................................................. 34 FusionLagg URDS................................................................ 35 Fusion StripLagg URDS........................................................ 36 PrimeDrive Lagging............................................................. 37

LININGS

Fusionwear 35..................................................................... 38 Fusionwear 45..................................................................... 39 Fusionwear 60..................................................................... 40 Chemshield B....................................................................... 41

BELT CLEANING PRODUCTS Fusion Combi Scraper 65/45/65.......................................... 44 Fusion Combi Scraper 85/55/85.......................................... 45

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Belt Cleaning Brush Pad...................................................... 46 T-Bar Belt Cleaner................................................................ 47

REPAIR PRODUCTS EZ Fix Manual Urethane Repair System............................... 48 EZ Fix Pneumatic Urethane Repair System.......................... 49 Trowelable Urethane Repair System.................................... 50 Repair Fabric........................................................................ 51 Cover Rubber....................................................................... 52 Filler Rubber........................................................................ 53 Splicing Foil......................................................................... 54 Standard Repair Patches...................................................... 55 Fabric Repair Patches.......................................................... 56 Standard Repair Strips......................................................... 57 Fabric Repair Strips.............................................................. 58

TOOLS & ACCESSORIES Knives & Blades...........................................................62 & 64 Rollers..........................................................................64 & 65 Layout Tools......................................................................... 65 Steel Cable Stripping........................................................... 66 Belt Stripping Clamps & Buckles.......................................... 66 Brushes........................................................................66 & 67 Buffing & Sharpening Accessories...............................67 & 68 Miscellaneous Products........................................................ 69 Fabric Belt Splicing Tool Kit................................................. 70 Steel Cord Belt Splicing Tool Kit.......................................... 71 Finger Splice Skiver............................................................. 72 EZ Stripper Kit..................................................................... 73 Max Clamp and Ultra Max Belt Clamps............................... 74 Gas Power Steel Cord Belt Cutter....................................... 75

BAT TOOLS BELTING ADVANTAGE TECHNOLOGY ALMEXPAD Junior............................................................... 78 ALMEXPAD Senior............................................................... 79 SG1 Switchgear Box............................................................ 80 8 Ton Cordless Cable Cutter................................................ 81 Belt Cutter Kit..............................................................82 & 83 Cordless Power Driver Unit.................................................. 84 Jobsite Stereo...................................................................... 85 Cordless Flashlight............................................................... 86

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CONVEYOR BELT REPAIR MATERIALS

HOT SPLICE BELT CLEANING PRODUCTS

COLD BOND

SPLICING MATERIALS

PULLEY LAGGING

COLD BOND & SPLICING Adhesives & Hardeners | Primers | Solvents

BELT SPLICING TOOLS

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ADHESIVES & HARDENERS

ADHESIVES & HARDENERS CRF COLD BOND CEMENT & HARDENER CRF is the ideal cement when bonding rubber to rubber, and is ideal for use on wood, fiberglass, concrete, urethane, steel, rubber and fabric. FEATURES: • Long pot life • Can be used on rubber, fabric, wood, fiberglass, concrete, urethane and steel • Is a Chloroprene based cement available in pint, quart, gallon and drum

CRF CEMENT PROPERTIES

Photo shows 1 kg with 35 gr hardener.

DESCRIPTION

Product Code

Colour

Dark Grey

Weight / Gallon

11 lbs or 5 kg

Pot Life

4 Hours @ 70˚F (22˚C)

Working Temperature -40˚F to 180˚F

Shelf Life

Hardener

2 years in cool, dark location

lbs

Weight

Coverage ft2 m2

CRF Pint

CC-CRF-001

1 - 20 gr 1.1

0.5

CRF Quart

CC-CRF-002

1 - 35 gr 2.2

3.7

CRF Gallon

CC-CRF-010

5 - 35 gr 11

200

18.6

CRF Drum

CC-CRF-200

290 - 35 gr 640

290

11,600

1,078

DESCRIPTION

Product Code

20 gr Hardener

CH-CRF-020

35 gr Hardener

CH-CRF-035

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Gram

20 35

1.9

ADHESIVES & HARDENERS

ADHESIVES & HARDENERS WCRF COLD BOND CEMENT & HARDENER WCRF is formulated for use with food grade conveyor belt and rubber to metal bonding and is ideal for fabrication, including T-Cleat and V-guide attachment to food belts.

FEATURES: • Long pot life • For use on rubber, fabric, wood, fiberglass, concrete, urethane and steel • Is a Chloroprene based cement available in pint, quart, gallon and drum sizes • Environmentally friendly

WCRF CEMENT PROPERTIES Photo shows 1 kg with 35 gr hardener bottle.

Colour White

Weight / Gallon

11 lbs or 5 kg

Pot Life

4 Hours @ 70˚F (22˚C)

Working Temperature -40˚F to 180˚F

Shelf Life

2 years in cool, dark location

DESCRIPTION

Product Code

Hardener

Weight lbs kg

Coverage ft2 m

WCRF Pint

CC-WCRF-001

1 - 20 gr

1.1

1/2

WCRF Quart

CC-WCRF-002

1 - 35 gr

2.2

3.7

WCRF Gallon

CC-WCRF-010

5 - 35 gr

200

18.6

WCRF Drum

CC-WCRF-600

290 - 35 gr

640

290

11600

1078

DESCRIPTION

Product Code

20 gr Hardener

CH-WCRF-020

35 gr Hardener

CH-WCRF-035

1.9

Gram

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ADHESIVES & HARDENERS

ADHESIVES & HARDENERS ECRF COLD BOND CEMENT & HARDENER ECRF is the ideal cement for conveyor belt repair and splicing, and is excellent for use on wood, fiberglass, concrete, urethane, steel, rubber and fabric. FEATURES: • ECRF is an ethyl acetate based chloroprene cement that is available in pint, quart, gallon and drum sizes • Free of chlorinated hydrocarbons • High initial and permanent adhesion • Easy to process • Offers higher threshold limit values than for clorinated hydrocarbons

ECRF CEMENT PROPERTIES Photo shows 800 ml size with 35 gr hardener.

Colour Black

Weight / Gallon

.700 kg

Pot Life

4 Hours @ 70˚F (22˚C)

Working Temperature -10˚F to 180˚F

Shelf Life

Volume

DESCRIPTION

Product Code

Hardner

Gal

ECRF Pint

CC-ECRF-001

1 - 20 gr

ECRF Quart

CC-ECRF-002

ECRF Gallon

CC-ECRF-010

ECRF Drum

CC-ECRF-200

DESCRIPTION

Product Code

20 gr Hardener

CH-ECRF-020

35 gr Hardener

CH-ECRF-035

24 months in cool, dark location

Coverage ft2 m2

0.8

0.35

2.8

0.8

1.5

0.7

5.6

7.7

3.5

300

200

386

175

15,000

1400

Liter

lbs

0.12

0.4

1 - 35 gr

0.20

5 - 35 gr

250 - 35 gr

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Gram

Weight

WECRF COLD BOND CEMENT & HARDENER WECRF is the ideal cement for conveyor belt repair and splicing, and is excellent for use on wood, fiberglass, concrete, urethane, steel, rubber and fabric.

FEATURES: • WECRF is an ethyl acetate based chloroprene cement that is available in pint, quart, gallon and drums • Free of chlorinated hydrocarbons • High initial and permanent adhesion • Easy to process • Offers higher threshold limit values than for chlorinated hydrocarbons • Environmentally friendly

WECRF CEMENT PROPERTIES Photo shows 800 ml size with 35 gr hardener.

DESCRIPTION

Product Code

Colour White

Weight /.8 liter

.700 kg

Pot Life

4 Hours @ 70˚F (22˚C)

Working Temperature -10˚F to 180˚F

Shelf Life

Hardener

Gal

24 months in cool, dark location

Volume Liter

Weight lbs kg

Coverage ft2 m2

WECRF Pint

CC-WECRF-001

1 - 20 gr

0.12

.25

2.25

WECRF Quart

CC-WECRF-002

1 - 35 gr

0.25

1.5

0.7

4.5

WECRF Gallon

CC-WECRF-010

5 - 35 gr

1.0

4.0

7.5

3.5

245

WECRF Drum

CC-WECRF-200

250 - 35 gr

200

386

175

12,250

1125

DESCRIPTION

Product Code

Gram

20 gr Hardener

CH-WECRF-020

35 gr Hardener

CH-WECRF-035

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ADHESIVES & HARDENERS

ADHESIVES & HARDENERS PVC COLD BOND CEMENT & HARDENER PVC is the finest PVC cement on the market today. By utilizing a special solvent base, the surface preparation is eliminated. By not requiring any buffing, productivity increases when used in high volume fabrication and manufacturing applications.

FEATURES: • Exceptional moisture and oil resistance • Good flexibility • PVC is an M.E.K. based cement available in pint, quart, gallon and drums • Use only with Fusion Systems PVC hardener • Strong initial bond strength allows quick 4 - 6 hour turnaround time • Recommended for PVC, urethane and most synthetic bonding • NOTE: Do not use Fusion Clean as a solvent with PVC, use only M.E.K. Photo shows 800 ml with 35 gr hardener.

PVC CEMENT PROPERTIES

DESCRIPTION

Colour

Clear (Amber)

Pot Life

4 Hours @ 70˚F (22˚C)

Working Temperature -40˚F to 175˚F

Shelf Life

Product Code

Hardner

Gal

Volume

2 years in cool, dark location

Liter

Weight lbs kg

Coverage ft2 m2 15

PVC Pint

CC-PVC-001

1 - 20 gr

0.12

0.4

0.7

0.3

PVC Quart

CC-PVC-002

1 - 35 gr

0.25

0.8

1.3

0.6

2.8

PVC Gallon

CC-PVC-010

5 - 35 gr

5.3

3.0

150

13.9

PVC Drum

CC-PVC-200

288 - 35 gr

200

173

7050

654

DESCRIPTION

Product Code

Volume Gram

20 gr Hardener

CH-PVC-020

35 gr Hardener

CH-PVC-035

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PRIMERS

PRIMERS RM RUBBER TO METAL PRIMER An ideal Metal Primer for use in rubber tanks or chute lining, pulley lagging, and all applications where a bond to metal requires enhancement. FEATURES: • As an interface between rubber and metal, RM offers high bond strengths between both surfaces • Unlike zinc based primers, RM utilizes polymers and organic compounds to achieve a high strength bond • Mixture of polymers, organic compounds and mineral fillers dissolved or dispersed in an organic solvent system • Can be used on steel, aluminum, titanium, wood and other substrates • Can be applied with a brush, roller or spray

PROPERTIES

Photo shows 800 ml.

DESCRIPTION

Product Code

Formula

M.I.B.K. / M.E.K. / Xylene

Colour

Grey

Flash point

42˚F

Shelf Life

1 year from date of manufacture (70 - 80˚F)

Gal

Volume

Liter

Weight lbs kg

Coverage ft2 m2

Rubber/Metal Primer

Primer Quart

CP-RM-Q

1 qt

0.8

1.5

0.7

147

13.7

Primer Gallon

CP-RM-G

1 gal

3.78

7.7

3.5

588

54.9

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PRIMERS

PRIMERS GRM RUBBER TO METAL PRIMER An ideal Metal Primer for use in rubber tanks or chute lining, pulley lagging, and all applications where a bond to metal requires enhancement. FEATURES: • As an interface between rubber and metal, GRM offers high bond strengths between both surfaces • Unlike zinc based primers, GRM utilizes polymers and organic compounds to achieve a high strength bond • Mixture of polymers, organic compounds and mineral fillers dissolved or dispersed in an organic solvent system • Can be used on steel, aluminum, titanium, wood and other substrates • Can be applied with a brush, roller or spray

PROPERTIES

Photo shows 800 ml.

DESCRIPTION

Product Code

Formula

M.E.K. / Xylene / IPA

Colour

Green

Flash point

42˚F

Shelf Life

1 year from date of manufacture (70 - 80˚F)

Gal

Volume

Liter

lbs

Weight

Coverage ft2 m2

Rubber/Metal Primer

Primer Quart

CP-GRM-Q

1 qt

0.94

1.5

0.7

147

13.7

Primer Gallon

CP-GRM-G

1 gal

3.78

7.5

3.5

588

54.9

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SOLVENT

SOLVENT FUSION CLEAN SOLVENT Fusion Systems Clean Solvent is an all purpose cleaner that can be used on all rubber, metal, fiberglass and plastic. Not recommended for use on urethane or PVC applications. FEATURES: • Specially formulated to be the aggressive solvent required for the rubber fabrication and conveyor splicing industry • A blend of cyclohexane and xylene, which are both aromatic distillates instead of petroleum distillates like toluene • Very pure solvent • Will not leave behind an oil residue, which can inhibit or prevent sufficient adhesion • Less toxic than many of our competitors

PROPERTIES

Photo shows 1 litre.

DESCRIPTION

Formula

Colour

Clear

Specific Gravity

0.86

Weight

6.96 lbs / gal

Boiling Point

180˚F

Xylene / Cyclohexane

Volume Gal Litre

lbs

Weight

Fusion Clean

CH-RC-Q

1 qt

.946 L

2.0

0.9

CH-RC-G

1 gal

3.78 L

8.0

3.6

CH-RC-55G

55 gal

200 L

440

200

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CONVEYOR BELT REPAIR MATERIALS

HOT SPLICE BELT CLEANING PRODUCTS

COLD BOND

SPLICING MATERIALS

PULLEY LAGGING

HOT SPLICING Adhesives | Fabric Belt Materials | Splice Fabrics | Steel Cord Materials | Accessories

BELT SPLICING TOOLS

www.almex.com

HOT SPLICING

HOT SPLICING HOT SPLICE FABRIC PRIMER Hot Splice Fabric Primer is a one part coating for RFL treated fabric that enhances adhesions in hot vulcanized belt splicing. It is designed for use as a reactive bonding agent between bare fabric surfaces and uncured splice materials. FEATURES: • Can be mixed directly into the HC1 splice cement as an adhesion additive (mix no more than 10% by volume, use within 3 hours) • Has excellent brushable consistency for ease of application • Good penetration into the RFL treated fabric • For Natural Rubber (NR), Polyisoprene (IR), Styrene-Butadiene (SBR), Polybutadiene (BR), Polychloroprene i.e. - Neoprene (CR) rubber belt splices

Photo shows 1 quart.

PROPERTIES

Colour Black

Base

Mixture of polymers

Solids (wt.)

20 - 25%

Solvent

Xylene

Calculated Coverage

144 sf / gal / mil

Flash Point

Closed Cup 77˚F

Shelf Life

6 months at 70˚F or 12 months at 50˚F

PRODUCT CODE AA-HFP-Q

Label Colour Green

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Gal

Unit Volume

Quart

litre

Product Weight kg lb

.95

1.98

HOT SPLICING

HOT SPLICING HOT SPLICE CEMENT Hot Splice HC1 adhesive is a one part cement for hot vulcanized belt splicing. It is designed for use as a tackifying agent for cured to uncured rubber materials. FEATURES: • Enhances vulcanization of belt splices • Adds building tack to the uncured splice materials and conveyor belt splice • Brushable consistency for ease of application and good penetration • HC1 adhesive can be used over a variety of adhesive systems such as Fabric Primer and Steel Cord Primer • Use for Natural Rubber (NR), Polyisoprene (IR), Styrene-Butadiene (SBR), Polybutadiene (BR), Polychloroprene i.e. - Neoprene (CR) rubber belt splices

Photo shows 1 quart.

PROPERTIES

Colour Black

Base

NR / SBR Rubber

Solids (wt.)

13 - 15%

Solvents

Toluene (60%), Ethyl Acetate (15%), Heptane (10%)

Calculated Coverage

144 sf / gal /mil

Flash Point

Closed Cup 20˚F

Shelf Life

6 months at 70˚F or 12 months at 50˚F

PRODUCT CODE

Label Colour

Gal

Unit Volume

litre

Product Weight kg lb

AA-HC1-Q

Gray

Quart

.95

1.54

AA-HC1-G

Gray

Gallon

3.78

6.6

AA-HC1-5G

Gray

5 Gallon Pail

18.90

14.5

31.9

AA-HC1-55G

Gray

54 Gallon Drum

205

170

374

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HOT SPLICING

HOT SPLICING HOT SPLICE STEEL CORD PRIMER Hot Splice Steel Cord Primer is a one part coating for non-rubberized cords that enhances adhesions in hot vulcanized steel cord belt splicing. It is designed for use as a reactive bonding agent between metal surfaces and uncured splice materials. FEATURES: • HC1 splice cement can be applied directly over Steel Cord Primer as tack cement. • Almex Steel Cord Primer has excellent brushable consistency for ease of application onto the cords • For Natural Rubber (NR), Polyisoprene (IR), Styrene-Butadiene (SBR), Polybutadiene (BR), Polychloroprene i.e. - Neoprene (CR) rubber belt splices

Photo shows 1 quart.

PROPERTIES

Colour Black

Base

Mixture of polymers

Solids (wt.)

20 - 25%

Solvent

Xylene

Calculated Coverage

144 sf /gal / mil

Flash Point

Closed Cup 79˚F

Shelf Life

6 months at 70˚F or 12 months at 50˚F

PRODUCT CODE AA-HSP-Q

Label Colour Blue

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Gal

Unit Volume

Quart

litre

Product Weight kg lb

.95

2.09

HOT SPLICING

HOT SPLICING FABRIC BELT TIE GUM Fabric Belt Tie Gum is an uncured rubber for hot vulcanized belt splicing. It is designed for use as a skim rubber replacement material in splicing fabric conveyor belts. The material is designed to bond all standard grades of fabric conveyor belts. FEATURES: • Enhances working life of fabric belt splices • Improves flexibility and strength of conveyor belt splices • Eliminates surface contamination (normal application) with double sided poly • Uses poly color coding system to ID compound • For Natural Rubber (NR), Polyisoprene (IR), Styrene-Butadiene (SBR), Polybutadiene (BR), Polychloroprene i.e. - Neoprene (CR) rubber belt splices

PROPERTIES Rubber Color Black

Poly Liner Color

Yellow (double sided)

Base Polymer

NR Rubber

Specific Gravity

1.15 - 1.21

Hardness

65 - 75 Shore A

Rubber Tensile

2500 - 3000 psi

Rubber Elongation

300 - 500% (at break)

Shelf Life

6 months at 70°F or 12 months at 50°F

PRODUCT CODE

Poly Color (both sides)

Thickness/Gauge fac in mm

Width m

Length ft m

Roll Weight kg lb

AA-FBG-020

Yellow

.020 .5

4.4

9.7

AA-FBG-030

Yellow

.028 .7

6.1

13.5

AA-FBG-040

Yellow

.039 1

8.8

19.3

AA-FBG-060

Yellow

.059 1.5

13.2

AA-FBG-080

Yellow

.079 2

11.7 25.7

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HOT SPLICING

HOT SPLICING FABRIC BELT COVER STOCK Fabric Belt Cover Stock is an uncured rubber for hot vulcanized belt splicing. It is designed for use as a cover rubber replacement material in splicing fabric conveyor belts. The material is designed to bond to the cured cover rubber in all standard grades of fabric conveyor belts. FEATURES: • Enhances working life of fabric splices • Improves wear and tearing resistance on conveyor belt splices • Eliminates surface contamination (normal application) with double sided poly • Uses poly color coding system to ID compound • For Natural Rubber (NR), Polyisoprene (IR), Styrene-Butadiene (SBR), Polybutadiene (BR), Polychloroprene i.e. - Neoprene (CR) rubber belt splices

PROPERTIES

Base Polymer

NR Rubber

Rubber Color

Black

Poly Liner Color

White (double sided)

Specific Gravity

1.15 - 1.21

Hardness

65 - 75 Shore A

Tensile

2500 - 3000 psi

Elongation

300 - 500% (at break)

Shelf Life

PRODUCT CODE

Poly Color (both sides)

Thickness/Gauge fac in mm

6 months at 70ºF or 12 months at 50ºF

Width m

Length ft m

Roll Weight kg lb

AA-FBC-031

White

1/32 .031 .8

AA-FBC-062

White

1/16 .063 1.6

AA-FBC-093

White

3/32 .090 2.3

13.3 29.3

AA-FBC-125

White

1/8

.126 3.2

14.8 32.7

AA-FBC-156

White

5/32 .153 3.9

18.1 39.8

AA-FBC-187

White

3/16 .185 4.7

13.6

AA-FBC-218

White

7/32 .216 5.5

35.1

AA-FBC-250

White

1/4

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.248 6.3

15.3

13.9 30.6

18.3 40.2

HOT SPLICING

HOT SPLICING SKIMMED BREAKER FABRIC Breaker Skimmed Fabric is a Leno Weave RFL treated fabric skimmed with uncured rubber for hot vulcanized belt splicing reinforcement. It is designed for use in step splicing and finger splicing of standard grade fabric belts FEATURES: • Enhances working life of steel cord belt splices • Improves flexibility and strength of conveyor belt splices • Eliminates surface contamination (normal application) with double sided poly • Uses poly color coding system to ID compound • For Natural Rubber (NR), Polyisoprene (IR), Styrene-Butadiene (SBR), Polybutadiene (BR), Polychloroprene i.e. - Neoprene (CR) rubber belt splices

PROPERTIES Rubber Color Black

Poly Liner Color

Blue (double sided)

Base Polymer

NR / SBR Rubber

Specific Gravity

1.15 - 1.21

Hardness

60 - 70 Shore A

Rubber Tensile

2600 - 3200 psi

Rubber Elongation

300 - 500% (at break)

Shelf Life

6 months at 70°F or 12 months at 50°F

Fabric Type

Leno Weave Nylon (Warp & Weft)

Fabric Weight

9.0 - 10 oz per square yard

PRODUCT CODE AA-BFS-055

Poly Color (both sides) Blue

Thickness/Gauge fac in mm -

.055 1.4

Width m

Length ft m 33

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Roll Weight kg lb 16.4

HOT

HOT SPLICING

HOT SPLICING STEEL CORD BELT CABLE GUM Steel Cord Belt Cable Gum is an uncured rubber for hot vulcanized belt splicing. It is designed to use as an inter-core cord rubber replacement material in splicing steel cord conveyor belts or a tie gum in fabric belts. The material is designed to bond to cured intercore rubber and wire cords in all standard grade steel cord conveyor belts, as well as fabric belt cured skim rubber and general bond improvement material for general grade fabric conveyor belts.

FEATURES: • Enhances working life of steel cord belts splices • Improves flexibility and strength of conveyor belt splices • Eliminates surface contamination (normal application) with double sided poly • Uses poly color coding system to ID compound • For Natural Rubber (NR), Polyisoprene (IR), Styrene-Butadiene (SBR), Polybutadiene (BR), Polychloroprene i.e. - Neoprene (CR) rubber belt splices

PROPERTIES Rubber Color Black

Poly Liner Color

Blue (double sided)

Base Polymer

SBR Rubber

Specific Gravity

1.15 - 1.21

Hardness

58 - 68 Shore A

Rubber Tensile

2000 - 2600 psi

Rubber Elongation

300 - 500% (at break)

Shelf Life

6 months at 70°F or 12 months at 50°F

PRODUCT CODE

Poly Color (both sides)

Thickness/Gauge fac in mm

Width m

Length ft m

Roll Weight kg lb

AA-STG-020

Blue

.020 .5

19.8

AA-STG-040

Blue

.039 1

39.6

AA-STG-060

Blue

.059 1.5

39.6

AA-STG-080

Blue

.079 2

AA-STG-100

Blue

.098 2.5

52.8

AA-STG-120

Blue

.118 3

39.6

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19.2 42.2

HOT SPLICING

HOT SPLICING STEEL CORD BELT COVER STOCK Steel Cord Belt Cover Stock is an uncured rubber for hot vulcanized belt splicing. It is designed for use as a cover rubber replacement material in splicing steel cord and fabric conveyor belts. The material is designed to bond to cured cover rubber in all standard grades of steel cord and fabric conveyor belts.

FEATURES: • Enhances working life of steel cord belts splices • Improves wear and tearing resistance on conveyor belt splices • Eliminates surface contamination (normal application) with double sided poly • Uses poly color coding system to ID compound • For Natural Rubber (NR), Polyisoprene (IR), Styrene-Butadiene (SBR), Polybutadiene (BR), Polychloroprene i.e. - Neoprene (CR) rubber belt splices

PROPERTIES Rubber Color Black

Poly Liner Color

Green (double sided)

Base Polymer

SBR Rubber

Specific Gravity

1.13 - 1.19

Hardness

62 - 70 Shore A

Rubber Tensile

2700 - 3200 psi

Rubber Elongation

400 - 600% (at break)

Shelf Life

6 months at 70°F or 12 months at 50°F

PRODUCT CODE

Poly Color (both sides)

Thickness/Gauge fac in mm

Width m

Length ft m

Roll Weight kg lb

AA-STC-062

Green

1/16 .063 1.6

AA-STC-093

Green

3/32 .090 2.3

26.5 58.2

AA-STC-125

Green

1/8

.126 3.2

29.4 64.8

AA-STC-156

Green

5/32 .153 3.9

35.9 78.9

AA-STC-187

Green

3/16 .185 4.7

AA-STC-218

Green

7/32 .216 5.5

31.6 69.6

AA-STC-250

Green

1/4

.248 6.3

36.2 79.7

AA-STC-312

Green

5/16 .307 7.8

35.9 78.9

AA-STC-375

Green

3/8

42.8 94.1

.365 9.3

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27.6 60.7

59.5

HOT SPLICING

HOT SPLICING BELT NOODLE GUM Belt Noodle Gum is an uncured rubber for hot vulcanized belt splicing. It is designed for use as a noodle rubber for steel cord belt splicing or finger splicing of fabric belts. The material is designed to bond to cured inter-core in all standard grade steel cord conveyor belts, as well as fabric belt cured skim rubber and general bond improvement material for general grade fabric conveyor belts. FEATURES: • Enhances working life of steel cord belts splices • Improves flexibility and strength of conveyor belt splices • Eliminates surface contamination (normal application) with double sided poly • Uses poly color coding system to ID compound • For Natural Rubber (NR), Polyisoprene (IR), Styrene-Butadiene (SBR), Polybutadiene (BR), Polychloroprene i.e. - Neoprene (CR) rubber belt splices

PROPERTIES Rubber Color Black

Poly Liner Color

Blue (double sided)

Base Polymer

SBR Rubber

Specific Gravity

1.15 - 1.21

Hardness

58 - 68 Shore A

Rubber Tensile

2000 - 2600 psi

Rubber Elongation

300 - 500% (at break)

Shelf Life

6 months at 70°F or 12 months at 50°F

PRODUCT CODE AA-STN-365

Poly Color (one side) Blue

Thickness/Gauge fac in mm -

www.almex.com

.118 3

Width mm

.25

6.4

Length ft m

Roll Weight kg lb

.25

HOT SPLICING

HOT SPLICING SILICONE TREATED RELEASE PAPER Silicone Treated Release Paper is a calendered Kraft-type paper with a special rubber flow enhancing coating. It is designed to be used as a release material between the uncured rubber and vulcanizing press. It can be used in step splicing, finger splicing and steel cord splicing of all types of belts. FEATURES: • Enhances working life of belt splices • Improves rubber flow during the curing of conveyor belt splices • Eliminates splice surfaces sticking to the press (normal application) with double sided silicone coating • For Natural Rubber (NR), Polyisoprene (IR), Styrene-Butadiene (SBR), Polybutadiene (BR), Polychloroprene i.e. - Neoprene (CR) rubber belt splices

PROPERTIES

PRODUCT CODE AA-BRP-50100

Thickness/Gauge in mm .008 .25

Paper Type

70# Kraft

Color

Brown

Release

Silicone Treatment (both sides)

Temperature QC Will darken showing areas of temperature spikes

Shelf Life

6 months at 70˚F or 12 months at 50˚F

Width mm

1275

Length ft m 100 30.5

www.almex.com

Roll Weight kg lb 5

CONVEYOR BELT REPAIR MATERIALS

HOT SPLICE BELT CLEANING PRODUCTS

COLD BOND

SPLICING MATERIALS

PULLEY LAGGING

LAGGING & LINING Ceratex Ceramic Lagging | Pulley Lagging | Linings

BELT SPLICING TOOLS

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PULLEY LAGGING

PULLEY LAGGING CERATEX CDS CERAMIC LAGGING CeraTex CDS Ceramic Lagging is the optimum in conveyor drive system performance. The patented lagging product provides an immediate cost effective solution to conveyor drive problems and additional long-term system benefits.

FEATURES: • The proprietary design of CeraTex CDS Ceramic Pulley Lagging ensures continuous system operations, optimum drive tractions and the removal of water and fines build-up under the most difficult operating conditions • Eliminates belt slippage • Increased belt and pulley life • Exceptional wear life and abrasion resistance • Ease of installation: either with the pulley in place or in the workshop • Improved belt tracking • Better system up-time • Lower cost per ton • US Patent No: US D518, 616S US D481, 848S • Available in 15, 20 and 25 mm thickness • Width 16” Belt Width mm in

Ceramic Length mm in

Strip Length mm in

CLP-CDS-18

460

660

CLP-CDS-24

600

812

CLP-CDS-30

750

966

CLP-CDS-36

900

800

1112

CLP-CDS-42

1050

1270

CLP-CDS-48

1200

1425

CLP-CDS-54

1350

5.4

1350

1575

CLP-CDS-60

1500

1725

CLP-CDS-66

1660

1650

18751

CLP-CDS-72

1800

2030

CLP-CDS-78

1950

2185

86’

CLP-CDS-84

2100

2340

CLP-CDS-86

2200

2385

CLP-CDS-96

2400

2640

104

PRODUCT CODE

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PULLEY LAGGING

PULLEY LAGGING FUSIONLAGG BLD FusionLagg BLD (Black Large Diamond) is a large profile pulley lagging, ideal for driven pulleys with medium tension belt ratings FEATURES: • • • • •

Synthetic rubber Exceptionally high abrasion resistance and modulus Exceptional grip Exceptional wear resistance Pressure FusionLagg has significantly longer life than steam cured pulleys • Will not prematurely harden • Fusion bonding layer technology • Press cured using high temperature and pressure

PROPERTIES

Colour Elastomer Tensile Strength Elongation at Break Density Hardness Abrasion Resistance Groove Dimensions Diamond Dimension

Black SBR 18.5 Mpa 2700 psi DIN 53504 500% DIN 53504 1.16 g / cm3 DIN 53505 60 Shore A DIN 53505 130 mm3 DIN 53516 4 mm x 3 mm 3/16”x 1/8” 45.48 mm x 79.31 mm 1 13/16”x 3 1/8”

Thickness/Gauge Frac in mm

CFL-BLD-3733W

3/8

.375

CFL-BLD-5033W

1/2

CFL-BLD-7533W

3/4

.75

PRODUCT CODE

Width

Length ft m

Weight lbs kg

2000

10.00

410

186

2000

10.00

580

264

2000

10.00

975

443

Also available in 1.5 m wide.

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PULLEY LAGGING

PULLEY LAGGING FUSIONLAGG BMD FusionLagg BMD (Black Mini Diamond) is a medium profile pulley lagging, ideal for driven pulleys with medium to low tension belt ratings. FEATURES: • • • • •

PROPERTIES

Colour Elastomer Tensile Strength Elongation at Break Density Hardness Abrasion Resistance Groove Dimensions Diamond Dimension

Black SBR 18.5 Mpa DIN 53504 500% DIN 53504 1.16 g / cm3 DIN 53505 60 Shore A DIN 53505 130 mm3 DIN 53516 4 mm x 3 mm 3/16”x 1/8” 18.9 mm x 36.3 mm 3/4”x 1 7/16”

Thickness/Gauge Frac in mm

CFL-BMD-2533W

1/4

CFL-BMD-3133W

5/16

.31

2000

10.00

374

170

CFL-BMD-3733W

3/8

.375

2000

10.00

410

186

CFL-BMD-5033W

1/2

2000

10.00

580

264

CFL-BMD-2550W

1/4

.25

1500

15.25

313

142

CFL-BMD-3150W

5/16

.31

1500

15.25

428

195

CFL-BMD-3733W

3/8

.375

1500

15.25

470

213

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PRODUCT CODE

.25

Width

Length ft m

Weight lbs kg

2000

10.00

124

PULLEY LAGGING

PULLEY LAGGING FUSIONLAGG WMD FusionLagg WMD (White Mini Diamond) is a small profile pulley lagging, ideal for driven pulleys with medium to low tensions and belt ratings FEATURES: • Press cured, FusionLagg WMD is compounded specifically for use in food, tobacco or pharmaceutical applications • Nitrile rubber content, mounded in a mini diamond pattern for exceptional grip and wear resistance • Provided with the Fusion bonding layer on the reverse side for superior adhesion to pulley surface • Drive pulleys require a small profile and are particularly suited for food handling applications, either wet or dry

PROPERTIES

Colour White

Elastomer

Nitrile

Tensile Strength

10.5 Mpa

DIN 53504

Elongation at Break

620%

DIN 53504

Density

1.20 g / cm3

DIN 35050

Hardness

53 Shore A

DIN 53505

Abrasion Resistance

300 mm3

DIN 53516

Groove Dimensions

4 mm x 3 mm

3/16”x 1/8”

Diamond Dimension

40 mm x 20 mm

1”x 3/4”

PRODUCT CODE CFL-WMD-3116

Thickness/Gauge Frac in mm

5/16

.31

Width

1300

Length ft m 16.5

Weight lbs kg 124

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PULLEY LAGGING

PULLEY LAGGING FUSIONLAGG OMD FusionLagg OMD (Orange Mini Diamond) is a small profile pulley lagging, ideal for driven pulleys with medium to low tensions and belt ratings. FEATURES: • Excellent coefficient of friction in wet or muddy installations • Features the Fusion bonding layer technology for superior adhesion to the pulley surface • A natural rubber compound with high abrasion resistance and water in fine shedding capability • The moulded mini diamond pattern offers exceptional grip and wear resistance • Ideal for driven head or tail pulleys requiring a medium profile and particularly suited for wet applications

PROPERTIES

Colour Orange

Elastomer

Tensile Strength

19 Mpa

DIN 53504

Elongation at Break

600%

DIN 53504

Density

1.08 g / cm3

DIN 35050

Hardness

48 Shore A

DIN 53505

Abrasion Resistance

260 mm3

DIN 53516

Groove Dimensions

4 mm x 3 mm

3/16”x 1/8”

Diamond Dimension

40 mm x 20 mm

1”x 3/4”

PRODUCT CODE

Thickness/Gauge Frac in mm

CFL-OMD-650

1/4

.25

www.almex.com

Width

59.5

Length ft m

Weight lbs kg

1500

150

15.25

FUSIONLAGG URDS

FusionLagg URDS (unique triangular pattern) is a small or large profile pulley lagging, ideal for driven pulleys with medium to very high tension and belt ratings. FEATURES: • FusionLagg URDS is designed to be applied to the pulley with the grooves in the lagging running horizontal to the pulley face. • The profile pattern provides effective surface contact with the conveyor belt • The open area or spacing between the profiles effectively removes product fines, moisture and water when present on the system • Positive belt traction, creating exceptional wear life • Easy to install • Improved belt tracking • Better system up-time creating lower costs • Universal rubber sheet offers little or no waste • Standard 12 &15 ml

PROPERTIES

Colour Black

Elastomer

NR / BR

Tensile Strength

20 Mpa

DIN 53504

Elongation at Break

450%

DIN 53504

Density

1.12 g / cm

DIN 35050

Hardness

65 (±5) Shore A

DIN 53505

Abrasion Resistance

<120 mm3

DIN 53516

PRODUCT CODE

Thickness/Gauge frac in mm

FL-URDS-12

1/2

12.7

FL-URDS-15

5/8

.625

15.9

FL-URDS-20

3/4

.75

FL-URDS-25

Width

Length

Roll Weight lbs kg

1524

15.25

700

318

1524

15.25

825

375

1524

15.25

1155

525

25.4

1524

15.25

1473

669

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PULLEY LAGGING

PULLEY LAGGING FUSION STRIPLAGG URDS Fusion StripLagg URDS (unique triangular pattern) is a small or large profile pulley lagging, ideal for driven pulleys with medium to very high tension & belt ratings. FEATURES:

• Fusion StripLagg URDS is designed to be applied to the pulley with the grooves in the lagging running horizontal to the pulley face. • The profile pattern provides effective surface contact with the conveyor belt • The open area or spacing between the profiles effectively removes product fines, moisture and water when present on the system • Positive belt traction, creating exceptional wear life • Easy to install • Improved belt tracking • Better system up-time creating lower costs • Universal rubber sheet offers little or no waste • Large aggressive diamond profile material provided in 12” wide strips

PROPERTIES

Colour Black

Elastomer

NR / BR

Tensile Strength

20 Mpa

DIN 53504

Elongation at Break

450%

DIN 53504

Density

1.12 g / cm

DIN 35050

Hardness

65 (±5) Shore A

DIN 53505

Abrasion Resistance

<120 mm3

DIN 53516

PRODUCT CODE

Thickness/Gauge Frac in mm

Width

Length ft m

Roll Weight lbs kg

FL-SURDS-5050

1/2

.50

12.25

315

15.25

134

FL-SURDS-7550

3/4

0.75

12.25

315

12.2

170

FL-SURDS-5050FR

1/2

0.50

12.25

315

12.2

148

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Flame Resistant Version

PULLEY LAGGING

PULLEY LAGGING PRIMEDRIVE LAGGING PrimeDrive is the most unique, compatible lagging offered in years. It completely eliminates the grinding and cutting required to remove corroded lagging. FEATURES: • Aircraft grade aluminum cores in a flexible wing design, fastened with self-tapping corrosion resistant bolts • Fits on any diameter from 10”to 72” and on any face width, so a few pieces will cover the entire pulley • Fastened with a pneumatic drill and socket driver, avoiding the use of burn permits and the risk of fire or explosion • 2-3 hour change-outs, since hole pattern already exists • Performance increases 200 to 300% in wear life over alternate systems, because the rubber compound has a high percentage of natural rubber • Excellent traction due to superior rubber content and no gaps in the lagging • At least 16% more lagging in contact with the belt at all times • No need to inventory numerous pieces with varying radius • A chop saw, T-square and drill are all that is needed to eliminate rusted-on lagging • Large aggressive diamond profile material provided in strip rolls 5.5”wide and 70”long PROPERTIES

Elastomer

70% Natural 30% SBR

Tensile Strength

3500 psi

DIN 53504

Elongation at Break

600%

DIN 53504

Density

1.3 g / cm3

DIN 35005

65 Shore A

DIN 53505

Hardness Abrasion Resistance

PRODUCT CODE PD-ST-70

mm3

Thickness/Gauge Frac in mm

5/8

.63

5/8

.63

Width

Length mm

DIN 53516

Roll Weight lbs kg

5.5

140

1780

5.5

140

1780

Flame Resistant Version

PD-ST-70FR

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LININGS

LININGS FUSIONWEAR 35 FusionWear 35 is a premium grade precured natural rubber compound, ideal for slurry handling and other wet material handling applications. FEATURES: • Specially formulated for superior wear and abrasion resistance properties • Excellent elasticity and resilience, providing years of economical service in high wear areas • Is manufactured with a proprietary bonding layer technology, available on one or both sides • For use with the full range of Fusion Systems cold bonding adhesives • Proven results in materials handling applications such as pipelines, launders, sumps, pumps, hydocyclones, flotation cells, tank and chute linings • Available in 10 M length rolls upon request

PROPERTIES

Colour Elastomer Tensile Strength Elongation at Break Density Hardness Abrasion Resistance Resilience

Tan NR 19 Mpa 650% 1.00 g / cm3 38 (-3) Shore A 85 mm3 @ 5 N 70%

PRODUCT CODE

Thickness/Gauge in mm

CFW-35SB-1250

1/8

CFW-35SB-2550

1/4

CFW-35SB-5050

1/2

CFW-35SB-7550

3/4

CFW-35SB-1050

Width

DIN 53504 DIN 53504 DIN 53505 DIN 53505 DIN 53516 DIN 53512

Length

1500

15.25

175

1500

15.25

525

1500

15.25

700

318

1500

15.25

1160

530

1500

15.25

1450

659

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Roll Weight lbs kg

LININGS

LININGS FUSIONWEAR 45 FusionWear 45 is a premium quality natural rubber compound, ideal for both wet and dry abrasive applications. FEATURES: • Outstanding resilience and resistance to wet abrasion and cutting wear • Is manufactured with a proprietary bonding layer technology, available on one or both sides • For use with the full range of Fusion Systems cold bonding adhesives • Proven results in handling applications such as slurries, pipelines, launders, sumps, pumps, hydrocyclones, flotation cells, tank and chute linings as well as bend and snub pulley linings • Available in 10 M length rolls upon request

PROPERTIES

Colour Elastomer Tensile Strength Elongation at Break Density Hardness Abrasion Resistance Resilience

PRODUCT CODE

Orange NR 20 Mpa 600% 1.02 g / cm2 45 (-5) Shore A 65 mm3 @ 5 N 65%

Thickness/Gauge in mm

DIN 53504 DIN 53504 DIN 53505 DIN 53505 DIN 53516 DIN 53512

Width mm

Length m

Roll Weight lbs kg

CFWO-40SB-1250

1/8

1500

15.25

175

CFWO-40SB-2550

1/4

1500

15.25

358

163

CFWO-40SB-3750

3/8

1500

15.25

537

244

CFWO-40SB-5050

1/2

1500

15.25

716

325

CFWO-40SB-7550

3/4

1500

15.25

1190

541

CFWO-40SB-1050

1500

15.25

1450

659

CFWO-40SB-2050

1500

16.5

5.0

480

220

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LININGS

LININGS FUSIONWEAR 60 FusionWear 60 is a specially blended tough rubber compound, ideal in the handling of coarse materials where impact and abrasion wear exist. FEATURES: • High resilience and resistance to permanent deformation makes FusionWear 60 the ideal product for wear problems in the handling of large particle coarse ore • Offers excellent flexibility and enhances the movement of material fines, eliminating caking or buildup of product fines when mixed with larger particles • Exceptional wear and tear resistance • Positive noise reduction • Optimum performance & reliability

PROPERTIES

Colour Elastomer Tensile Strength Elongation at Break Density Hardness Abrasion Resistance

PRODUCT CODE

Black NR / BR 20 Mpa 450% 1.10 g / cm3 60 (+/-5) Shore <120 mm3

Thickness/Gauge in mm

DIN 53504 DIN 53504 DIN 53505 DIN 53505 DIN 53516

Width mm

Length

1500

15.25

182

Roll Weight lbs kg

CFW-60SB-1250

1/8

CFW-60SB-2550

1/4

1500

15.25

191

CFW-60SB-3750

3/8

1500

15.25

612

278

CFW-60SB-5050

1/2

1500

15.25

732

322

CFW-60SB-6250

5/8

1500

15.25

917

416

CFW-60SB-7550

3/4

1500

15.25

1215

551

CFW-60SB-1050

1500

15.25

1520

690

CFW-60SB-2050

1500

16.5

5.0

506

230

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LININGS

LININGS CHEMSHIELD B Chemshield B is a specially formulated Bromobutyl-based pre-cured rubber lining developed for use in a wide range of chemical resistant lining applications. FEATURES:

• Increased service life protects plant process equipment against effects of corrosion • Offers excellent resistance to a wide range of acids, inorganic chemicals and oxygenated liquids. • Improved abrasion resistant properties • High thermal stability • Low gas, vapor and liquid permeability

PROPERTIES

Colour Tensile Strength Elongation at Break Density Hardness Abrasion Resistance Abrasion Resistance Tear Strength

Black 10 Mpa DIN 53504 450% DIN 53504 1.32g / cm2 DIN 53505 56 - 57 Shore A DIN 53505 150 mm3 @ 5 N DIN 53516 260 mm3 @ 10 N DIN 53516 31N / mm Please call for specific product code.

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CONVEYOR BELT REPAIR MATERIALS

HOT SPLICE BELT CLEANING PRODUCTS

COLD BOND

SPLICING MATERIALS

PULLEY LAGGING

BELT CLEANING & REPAIR PRODUCTS Belt Cleaning Products | Repair Products

BELT SPLICING TOOLS

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Repair Products

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BELT CLEANING PRODUCTS

BELT CLEANING PRODUCTS FUSION COMBI SCRAPER 65/45/65 Fusion Combi 65/45/65 is a vulcanized laminate of 2 hard outer layers containing a softer green inside layer. Perfect for finer slurry type applications. FEATURES: • Twice the wear life of commercial SBR rubber • Produced with the finest natural rubber • Multi-layer construction provides long wear life with excellent cleaning capabilities • Hard outside layers provide wear and rigid stability • Soft inside layer provides superior squeegee type cleaning

PROPERTIES

Colour Elastomer Tensile Strength Elongation at Break Density

Black Green Natural Rubber Natural Rubber 21.0 Mpa 22.5 Mpa 550% 700 1.10 g / cm3 1.10 g / cm3

Hardness

65 Shore A

Abrasion Resistance

PRODUCT CODE

45 Shore A

cm3

Thickness/Gauge in mm

225 cm3

Width

Roll Length ft m

Roll Weight lbs kg

CCR-6545-7506

3/4

6.0

150

15.25

CCR-6545-7508

3/4

8.0

200

15.25

CCR-6545-755950

3/4

59.0

1500

15.25

730

331

CCR-6545-1006

6.0

150

15.25

CCR-6545-1008

8.0

200

15.25

118

15.25

CCR-6545-105950

59.0

1500

905

410

CCR-6545-1506

1 1/2

6.0

150

16 1/2

CCR-6545-1508

1 1/2

8.0

200

16 1/2

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FUSION COMBI SCRAPER 85/55/85 Fusion Combi 85/55/85 is a vulcanized laminate of 2 hard outer layers containing a softer inside grey layer Perfect for larger sticky applications.

FEATURES: • Twice the wear life of commercial SBR rubber • Produced with the finest natural rubber • Multi-layer construction provides long wear life with excellent cleaning capabilities • Hard outside layers provide impact protection • Soft inside layer provides superior squeegee type cleaning

PROPERTIES Colour Elastomer Tensile Strength Elongation at Break Density

Black Grey SBR SBR 19.5 Mpa 15.0 Mpa 400% 530 1.17 g / cm3 1.10 g / cm3

Hardness

85 Shore A

55 Shore A

Abrasion Resistance

100 mm3

160 mm3

PRODUCT CODE

CCR-8555-7506

Thickness/Gauge in mm

Width

Roll Length ft m

Roll Weight lbs kg

3/4 20

6.0 150

50 15.25

88 40

CCR-8555-7508

3/4

8.0

200

15.25

111

CCR-8555-755950

3/4

59.0

1500

15.25

854

388

CCR-8555-1006

6.0

150

15.25

107

CCR-8555-1008

8.0

200

15.25

138

CCR-8555-105950

59.0

1500

15.25

910

413 20

CCR-8555-1506

1 1/2

6.0

150

CCR-8555-1508

1 1/2

8.0

200

CCR-8555-155950

1 1/2

59.0

1500

525

239

CCR-8555-2006

6.0 150

50 5

CCR-8555-2008

8.0

200

CCR-8555-205950

59.0

1500

700

319

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95 43

BELT CLEANING PRODUCTS

BELT CLEANING PRODUCTS BELT CLEANING BRUSH PAD The Belt Cleaning Brush Pad offers a unique solution to cleaning belts with a profiled surface including those with sidewalls and cleats. FEATURES: • Works very well on cleaning products that are profiled and require deburring • A flat pad with 2” fingers which can be adhered to a shaft and mounted in the pulley area • Back surface already prepared for easy installation • Works in belt cleaning applications such as chip belts in pulp and paper and cleaning cement blocks. • Can be mounted on any existing pulley

PROPERTIES

Elastomer

NR 70% SBR 30%

Tensile Strength

19.0 Mpa

Elongation at Break

550%

2755 psi

DIN 53504 DIN 53504

Density

1.10 g / cm

DIN 35050

65 Shore A

DIN 53505

Hardness

PRODUCT CODE CCR-RBP-001

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Width Length Height mm in mm in mm

11.75

300

29.3

747

BELT CLEANING PRODUCTS

BELT CLEANING PRODUCTS T-BAR BELT CLEANER The T-Bar Belt Cleaner offers an excellent balance in cost and wear performance. FEATURES: • • • •

Compounded out of a blend of SBR Long wear life at a lower price than other systems Fits into many competitive holders 3 wear surfaces reduces the number of change outs that are required • Molded with a square walled metal tube that has a 3/16” wall thickness on belt widths to 32” and 1/4” on 40” belts and above

PROPERTIES

PRODUCT CODE

Belt Width in mm

“E” Length in mm

Elastomer Tensile Strength Elongation at Break Density Hardness

“D” Rubber in mm

NR 70% SBR 30% 19.0 Mpa 2755 PSI 550% 1.10 g / cm3 65 Shore A

Wear “A” in mm

Width “C” in mm

DIN53504 DIN53504 DIN53505 DIN53505

Height “B” in mm

T BAR UNIT

CF-TB-20

500

30 3/4

770

19 1/4

490

1 1/4

3 3/4

2 1/2

CF-TB-26

650

36 1/2

925

635

1 1/4

3 3/4

2 1/2

CF-TB-32

800

42 1/2 1075

787

1 1/4

3 3/4

2 1/2

CF-TB-40

1000

1270

38 1/2

975

1 1/2

4 1/2

115

CF-TB-48

1200

1470

46 1/2

1180

1 1/2

4 1/2

115

CF-TB-56

1400

1670

54 1/2

1380

1 1/2

4 1/2

115

CF-TB-60

1500

74 1/2 1890

1600

1 1/2

4 1/2

115

CF-TB-72

1800

82 1/2 2090

1800

1 1/2

4 1/2

115

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REPAIR PRODUCTS

REPAIR PRODUCTS EZ FIX MANUAL URETHANE REPAIR SYSTEM EZ Fix is a two part, 100% solids urethane compounded for the repair of rubber and PVC conveyor belts and linings FEATURES: • Excellent for conveyor belt repair, pulley repairs, skirt board damage, covering fasteners and cleat repair • Odor free and non toxic • Chemical and abrasion resistant in most applications • The material cures to touch in 2 minutes and can be buffed after two hours • 100% solids means NO shrinkage and no VOC’s, making it safe to use • Shelf life is 1 year unopened, good for up to w60 days after opening • Standard system is self leveling • A high viscosity version is available (NS - Non Sag) • Packed in 2 x 200 ml, two part cartridges and uses a dual plunger dispensing gun • The special mixing tips have a baffle system that mixes the material as it is dispensed Available as a kit.

PROPERTIES

PRODUCT CODE

Colour Black

Elastomer

Polyurethane

Elongation at Break

1110%

Hardness

60 Shore A

Abrasion Resistance

200 mg / 1000 cycles

Tensile Strength

1630 psi / 115kg / cm2

DESCRIPTION

EF-BR-200KIT

EZ Fix Kit: Dispensing unit, 6 cartridges: 200 x 200, 12 mixing tips

EF-BR-200SL

EZ Fix dual cartridge: 200 x 200 ml, including 1 mixing tip

EF-MT-1

EZ Fix mixing tip

EF-MT-12

EZ Fix refill mixing tip: comprises 12 pieces

EF-DG-430

EZ Fix dispensing gun

EF-EZP-250-ML

EZ Fix Primer

www.almex.com

REPAIR PRODUCTS

REPAIR PRODUCTS EZ FIX PNEUMATIC URETHANE REPAIR SYSTEM EZ Fix is a two part, 100% solids urethane compounded for the repair of rubber and PVC conveyor belts and linings FEATURES: • Excellent for conveyor belt and pulley repair, skirt board damage, covering fasteners and cleat repair • Odor free and non toxic • Chemical and abrasion resistant in most applications • The material cures to touch in 2 minutes and can be buffed after two hours • 100% solids means NO shrinkage and no VOC’s, making it safe to use • Shelf life is 1 year unopened, good for up to 60 days after opening • Standard system is self leveling • A high viscosity version is available (NS - Non Sag) • Packed in 2 x 750 ml, two part cartridges and uses a pneumatic dispensing gun • Can be spray applied, spray attachment included

Available as a kit.

PROPERTIES

Colour Black

Elastomer

Polyurethane

Elongation at Break

1110%

Hardness

60 Shore A

Abrasion Resistance

200 m / 1000 cycles

Tensile Strength

1630 ps / 115 kg / cm2

PRODUCT CODE

DESCRIPTION

EF-BR-750SL

1 Piece EZ Fix dual cartridge: 750 x 750 ml, including 1 mixing tip

EF-MT-1

1 piece EZ Fix mixing tip

EF-MT-25

EZ Fix refill mixing tip: comprises 25 pieces

EF-PDG-750-SA

EZ Fix Pneumatic Unit with Spray attachment

EF-SMT

EZ Fix Spray Mixing Tip Assembly

EF-EZP-250-ML

EZ Fix Primer

www.almex.com

REPAIR PRODUCTS

REPAIR PRODUCTS TROWELABLE URETHANE REPAIR SYSTEM Fusion TU is a 100% solids based trowelable urethane is a two part component system which, when mixed, provides a viscosity that allows troweling the material even in inverted applications FEATURES: • Excellent for lining and repairing chutes, pumps, hoppers, vibrating and pneumatic equipment, conveyor belt repairs, coating over mechanical conveyor fasteners. Can be used on concrete, metal, wood and fiberglass • 100% solids based trowelable urethane • High quality trowelable urethane • Thixotropic mixture for difficult conditions repair, including inverted • Ideal for the repair of elastomeric components • Incredible wear properties for long lasting repair Photo shows 1 Quart size

PROPERTIES Colour

Black

Shrinkage >1%

Tensile Strength

1500 psi / 105 kg / cm2

Elongation 1000%

Abrasion Resistance

240 mg / 1000 cycles

Hardness

60 shore A

Pot Life

5 min. @ 75˚F (22˚C)

Shelf Life

6 months @ 75˚F (22˚C)

DESCRIPTION

Size (Kit) lbs kg

Trowelable Urethane

CF-TU-001

1.76

CF-TU-003

4.4

CF-TU-005

24.2

EZ Fix Primer

EF-EZP-250-ML

www.almex.com

REPAIR PRODUCTS

REPAIR PRODUCTS REPAIR FABRIC Fusion Systems’ Repair Fabric is excellent for replacing damaged or plys within the conveyor belt, and can be used in conjunction with Fusion Filler Rubber FEATURES: • Bonding layer • Recommended for the repair of conveyor belts • Use in conjunction with Fusion Cover Rubber compound, ECRF and CRF adhesives

PRODUCT CODE

Thickness/Gauge frac in mm

Width

Length

Repair Fabric

CF-RFB-0633

1/16

0.06 1.5

23.5

600

10.0

CR-RFB-0633W

1/16

0.06 1.5

1200

10.0

www.almex.com

REPAIR PRODUCTS

REPAIR PRODUCTS COVER RUBBER Fusion Cover Rubber is recommended for the repair of conveyor belt covers or as cover for cold bond splice applications. Recommended for the repair of conveyor belts or for the repairs of tank linings under certain conditions. FEATURES: • Excellent abrasion resistance and UV inhibitors to provide durable repairs to conveyor belts or for cold bond splices • High abrasion index • Supplied with the Fusion Systems Bonding layer on one side for superior adhesion to the conveyor belt • Offered in several gauges and widths Thickness/Gauge frac in

CR-CRB-0616

1/16

0.06

1.05

500 16.5 5.0 16

CR-CRB-1216

1/8

0.12

500 16.5 5.0 33

PRODUCT CODE

Width

Length ft

Weight lbs kg

Cover Rubber

www.almex.com

FILLER RUBBER Fusion Filler Rubber is excellent for replacing damaged or worn layers within the conveyor belt when building up a repair. With a bonding layer on both sides it can be layered to provide exceptional adhesion. FEATURES: • Higher abrasion index than most belt covers • Bonding layer compound • Recommended for the repair of conveyor belts or for the repairs of tank linings (under certain conditions) • Use in conjunction with Fusion Cover Rubber compound, ECRF and CRF adhesives

PRODUCT CODE

Thickness/Gauge frac in mm

Width

Length

Weight lbs kg

Filler Rubber

CR-FRB-0616

1/16

0.06 1.5

500

16.5

5.0

CR-FRB-1216

1/8

0.12

500

16.5

5.0

www.almex.com

REPAIR PRODUCTS

REPAIR PRODUCTS SPLICING FOIL Splicing Foil is excellent for replacing damaged or worn layers within the conveyor belt when building up a repair. Use in conjunction with Fusion Cover Rubber compound. FEATURES: • • • •

Higher abrasion index than most belt covers Recommended for use in cold splicing of conveyor belts Bonding layer compound Recommended for the repair of conveyor belt covers or as cover for cold bond splice applications • Recommended for the repair of conveyor belts or for the repairs of tank linings (under certain conditions) • Use in conjunction with Fusion Cover Rubber compound, ECRF and CRF adhesives

PRODUCT CODE

Thickness/Gauge frac in mm

Width

Length

Weight lbs kg

Splicing Foil

CF-SF-032316

1/32

0.03 0.08

23.5

CF-SF-032333

1/32

0.03 0.08

23.5

CF-SF-034716

1/32

0.03 0.08

CF-SF-034733

1/32

0.03 0.08

1200

www.almex.com

600

16.5

5.00

600

10.00

1200

16.5

5.00

10.00

REPAIR PRODUCTS

REPAIR PRODUCTS STANDARD REPAIR PATCHES Fusion Standard Repair Patches are ideal for the repair of puncture or gouge damage, to the conveyor belt cover as well as longitudinal rips. FEATURES: • • • • • •

PRODUCT CODE

Economical Won’t damage the conveyor belt Durable, may last as long as the original belt Available in various sizes and widths Bonding layer offers excellent adhesion Optional fabric reinforcement available

Size in

lbs

6 x 5

Weight

Quantity Per Box

Diamond Patch

CP-DP-65

CP-DP-108

10 x 8

CP-DP-1410

14 x 10

www.almex.com

REPAIR PRODUCTS

REPAIR PRODUCTS FABRIC REPAIR PATCHES Fusion Fabric Repair Patches offer a balance between an economical and durable repair for puncture or gouge damage, as well as longitudinal rips. These repairs won’t damage the conveyor belt and will allow the belt to be back in service in a matter of hours. The repair may very well last as long as the original belt remains in service. Fabric reinforcement provides longer-term security over standard patches. FEATURES: • Economical • Won’t damage the conveyor belt like some mechanical fasteners • Durable, may last as long as the original belt • Available in various sizes and width • Bonding layer offers excellent adhesion

PRODUCT CODE

Size

Size in

Weight Weight lbs kg

Quantity Quantity Per Box

Reinforced Diamond Patch

CP-DPF-65

6 x 5

CP-DPF-108

10 x 8

CP-DPF-1410

14 x 10

www.almex.com

REPAIR PRODUCTS

REPAIR PRODUCTS STANDARD REPAIR STRIPS Fusion Standard Repair Strips are ideal for the repair of puncture or gouge damage to the conveyor belt as well as longitudinal rips. FEATURES: • Won’t damage the conveyor belt • Allows the belt to be back in service in a matter of hours • The repair may last as long as the original belt remains in service • All strips feature a bonding layer which offers unrivalled adhesion to the conveyor belt • Repair strips are available in various widths • Optional fabric reinforcement available

PRODUCT CODE

Width in mm

Length mm

lbs

Weight

Quantity Per Box

Standard Strips

CR-RS-233

33’

2.2

CR-RS-333

33’

4.4

CR-RS-433

100

33’

5.9

2.7

CR-RS-633

150

33’

9.2

4.2

CR-RS-933

225

33’

13.9

6.3

CR-RS-1233

300

33’

18.5

8.4

www.almex.com

REPAIR PRODUCTS

REPAIR PRODUCTS FABRIC REPAIR STRIPS Fusion Fabric Repair Strips are ideal for the repair of puncture or gouge damage to the conveyor belt as well as longitudinal rips. Fabric reinforcement provides longer term security over our standard strip. FEATURES: • Won’t damage the conveyor belt • Allows the belt to be back in service in a matter of hours • The repair may last as long as the original belt remains in service • All strips feature a bonding layer which offers excellent adhesion to the conveyor belt • Repair strips are available in various widths

PRODUCT CODE

Width mm

Length mm

lbs

Weight

Quantity Per Box

Fabric Strips

CR-RSF-433

100

33’

6.6

CR-RSF-633

150

33’

13.9

6.3

CR-RSF-933

225

33’

20.9

9.5

CR-RSF-1233

300

33’

18.5

8.4

www.almex.com

CONVEYOR BELT REPAIR MATERIALS

HOT SPLICE BELT CLEANING PRODUCTS

COLD BOND

SPLICING MATERIALS

PULLEY LAGGING BELT SPLICING TOOLS

www.almex.com

CONVEYOR BELT REPAIR MATERIALS

HOT SPLICE BELT CLEANING PRODUCTS

COLD BOND

SPLICING MATERIALS

PULLEY LAGGING

STANDARD HAND & POWER TOOLS Hand Tools | Power Tools

BELT SPLICING TOOLS

www.almex.com

TOOLS & ACCESSORIES

TOOLS & ACCESSORIES KNIVES & BLADES

Heavy Duty Angle Head Utility Knife

Hook Blades for Heavy Duty Angle Head Utility Knife HT-KHA-001

Heavy Duty Knife with rubber grip handle. 18 mm.

HT-KHA-001

HT-KHAB-001

HT-KHG-001

Super Heavy Duty Razor Knife with rubber grip. 25 mm.

Standard Snap-Off Blades 18 mm pack of 50.

Super Sharp Snap-Off Blades 18 mm pack of 50.

HT-KSHG-001

HT-KHGB-050S

HT-KHGB-050SS

Snap-Off Blades for HT-KSHG-001 25 mm pack of 20.

Solid Skiving Blades 18 mm, 10 pieces.

Snap-Off Steel Cable Hook Blades 18 mm, 5 pack.

HT-KSHGB-020

HT-KHGSB-010

HT-KHGHB-005

Rotary Cutting Knife

6â&#x20AC;?Rubber Knife with stiff blade.

Rubber Offset Knife

HT-KRC-001

HT-KR-006

HT-OFF-001

www.almex.com

TOOLS & ACCESSORIES

TOOLS & ACCESSORIES KNIVES & BLADES

Curved V-Trim Knife, 2 1\2”x 3/4”

Offset Ply Knife, .060 offset

Offset Ply Knife, .080 offset

HT-KCV-225

HT-KP-060

HT-KP-080

Offset Ply Knife, .120 offset

Straight Ply Knife

Hawk Bill Ply Knife, K-32

HT-KP-120

HT-KP-422

HT-KPH-001

Awl Body

Awl Point, 2.187” x .093

Heavy Duty Fabric Sheers, 12 1/2”

HT-AW-001

HT-AW-093

HT-SHD-125

Bevel Point Knife, 4”x 1”

Mill Knife with wood handle for Mill Knife blade/replacement

Mill KnifeBlade, 6”x 5/8”

HT-KBP-004

HT-KM-001

HT-KMB-002

www.almex.com

TOOLS & ACCESSORIES

TOOLS & ACCESSORIES KNIVES & BLADES

Ply Lifter, 12”

Rubber Flasher, 9”

Rubber Shaver w/HT-KRSB-100 replacement blades, pack of 100.

HT-PL-001

HT-TK-001

HT-KRS-001

ROLLERS

Smooth Flat Roller, 2”x 1/2”

Smooth Flat Roller, 2”x 2”

Smooth Flat Roller, 2”x 2 1/2”

HT-RLS-001

HT-RLS-004

HT-RLS-005

Curved Steel Cord Cable Roller bevelled edge, 2” diameter x 1/8” radius

Porcupine Roller, 2”x 2”

Corrugated Stitcher, 2”x 1/16”

HT-RLC-001

HT-RLP-001

HT-STC-005

Corrugated Stitcher, 2”x 1/32” HT-STC-003

Corrugated Stitcher, 2”x 1/8”

Corrugated Stitcher, 2”x 1/4”

HT-STC-006

HT-STC-004

www.almex.com

TOOLS & ACCESSORIES

TOOLS & ACCESSORIES ROLLERS

Single Row Spike Roller, 1 3/4”dia.x 1/4”

Double Acting Roller for belt widths up to 48”

Double Acting Roller for belt widths up to 72”

HT-RLP-003

HT-STD-024

HT-STD-036

LAYOUT TOOLS

Double Acting Roller for belt widths up to 96”

48” Metal T-Square

36” Metal Layout Ruler

HT-STD-048

HT-MTS-001

HT-MRL-001

12” Metal Set Square

Tape Measure, 25’x 1”

Chalk Line, 50 foot

HT-SQ-12

HT-MT-025

HT-CL-050

Blue Marking Chalk, refill

Almex Rubber Marking Ink Pen

HT-CLC-001

HT-MS-001

www.almex.com

TOOLS & ACCESSORIES

TOOLS & ACCESSORIES STEEL CABLE STRIPPING

Steel Cable Belt Stripping Wire Frame Aluminum, 16”x 9 3/4” with 8 hooks

Steel Cable Belt Stripping Wire 21”x .040 - 200 per pack

HT-PWW-001

HT-WP-200

BELT STRIPPING CLAMPS AND BUCKLES

Gripping Clamp, with pivoting head

Gripping Clamp, with fixed head

Belt Stripping Buckle, textured ends, 5”x 7 1/2” x 1/2”

HT-GC-001

HT-GC-002

PT-12SS5

Belt Stripping Buckle, textured ends, 7” x 15” x 5/8”

Belt Stripping Buckle, textured ends, 10” x 15” x 3/4”

PT-58SS7

PT-34SS10

BRUSHES

Round Premium Cement Brush, 1”size

Flat White Bristle Cement Brush, 2”wide

Flat White Bristle Cement Brush, 3”wide

HT-BCR-100P

HT-BCF-200

HT-BCF-300

www.almex.com

TOOLS & ACCESSORIES

TOOLS & ACCESSORIES BRUSHES

Round Cement Brush, 1”size

Round Cement Brush, 1 1/2”size

Round Cement Brush, 2”size

HT-BCR-100P

HT-BCR-150

HT-BCR-200

Foxtail Dust Brush HT-BF-001

BUFFING & SHARPENING ACCESSORIES

Flat Diamond Grit Sharpening Tools, 9”

Diamond Embedded Oval Knife Sharpener, 10”

Sharpening Stone

HT-DES-004

HT-SDO-010

HT-SS-001

Curved Hand Rasp

Curved Hand Rasp Replacement Pads

Wire Wheel, 3”x 1/2”

HT-HR-001

HT-HST-002

PT-FWW-003

www.almex.com

TOOLS & ACCESSORIES

TOOLS & ACCESSORIES BUFFING & SHARPENING ACCESSORIES

Buffing Disc, 16 grit 7” vented flat tungsten carbide tipped

Buffing Disc, 24 grit 7” vented flat tungsten carbide tipped

Buffing Disc, 36 grit 7” vented flat tungsten carbide tipped T-BDC7-024

PT-BDC7-016

PT-BDC7-024

PT-BDC7-036

Buffing Disc, 16 grit 4” vented flat tungsten carbide tipped

Buffing Disc, 24 grit 4” vented flat tungsten carbide tipped

Buffing Disc, 36 grit 4” vented flat tungsten carbide tipped T-BDC7-024

PT-BDC4-016

PT-BDC4-024

PT-BDC4-036

Quick Change Adapter, short

Quick Change Adapter, long

Quick Change Adapter, extra long

PT-DR-SAD1

PT-DR-LAD1

PT-DR-XLAD

Quick Change Chuck, for use with air buffer

Air Buffer

PT-DR-CHK1

PT-BF-001

www.almex.com

TOOLS & ACCESSORIES

TOOLS & ACCESSORIES MISCELLANEOUS PRODUCTS

Fusion Wipes 100% cotton solvent-proof wipes. 5 lb. box

Disposable Vinyl Gloves, box of 100.

Work Gloves

HT-W-005

HT-DG-001

HT-WG-001

Rubber Mallet

Hard Shell Knee Pads foam lined with Velcro fasteners

Safety Goggles, soft sided

HT-RM-001

HT-HKP-001

HT-GS-001

Tool Bag, soft sided

24” Tool Box, Plastic

28” Tool Box, Plastic

HT-CB-001

HT-TB-001

HT-TB-002

Standard Cushion-Handled Pincher, 10”

Standard Cushion-Handled Pincher, 14”

Shear Cable Cutter, for up to 3/8”cable

HT-PCH-010

HT-PCH-014

PT-CC-024

www.almex.com

TOOLS & ACCESSORIES

TOOLS & ACCESSORIES FABRIC BELT SPLICING TOOL KIT 2

22 26

34 29 30

14 23 28

11 16 27

24 19 20

13 9 4

6 33

8 15

ITEM

PRODUCT CODE

QTY.

DESCRIPTION

ITEM

PRODUCT CODE QTY.

DESCRIPTION

HT-STK-002

Fabric Belt Splicing Tool Kit

HT-RLP-001

Porcupine Roller - 2”x 2”

HT-CB-001

Tool Bag

HT-RLP-003

Single Row Spike Roller - 1 1/4”x 3/8”dia.

HT-KHG-001

Heavy Duty Knife ( LT2 )

HT-STC-005

Corrugated Stitcher - 2”x 1/16”

HT-KSHG-001

Super Heavy Duty Razor Knife ( 25 mm )

HT-STC-006

Corrugated Stitcher - 2”x 1/8”

5 HT-KSHGB-020 1

Snap-Off Blades for HT-KSHG-001 25 mm ( pack of 50 )

HT-SQ-12

Metal Angle Set Square - 12”

HT-MT-025

Tape Measure - 25’ x 1”

6 HT-KHGB-050S 1

Standard Snap-Off Blades for LT-2 and LT-3 18 mm ( pack of 50 )

HT-CL-050

Chalk Line - 50’

HT-KM-001

Mill Knife Handle

HT-CLC-001

Blue Marking Chalk Line - refill

HT-KMB-002

Mill Knife Blade - 6”x 6 1/4”

PT-BDC7-024

Buffing Disc - 24” Grit - 7”

HT-KCV-225

Curved V-Trim Knife - 3 1/2”x 3/4”

HT-DES-004

Flat Diamond Grip Sharpening Tool - 9”

HT-KP-060

Offset Ply Knife - .060 offset

HT-GS-001

Safety Goggles - soft sided

HT-PL-001

Ply Lifter - 12”

HT-PCH-014

Standard Cushion - handled pincher - 14”

HT-AW-001

Awl Body - 4”

PT-12SS5

Belt Stripping Buckle - 1/2”x 7 1/2”x 5”

HT-AW-093

Awl Point - 2.187”x .093”

PT-FWW-003

Wire Wheel - 3”x 1/2”

HT-SHD-125

Heavy Duty Fabric Sheers - 12 1/2”

HT-BF-001

Foxtail Dust Brush

HT-TK-001

Rubber Flasher - 9”

HT-MS-001

Almex Rubber Marking Ink Pen

HT-RLS-005

Smooth Flat Roller - 2”x 2 1/2”

HT-WG-001

Almex Work Gloves

HT-RLS-001

Smooth Flat Roller - 2”x 1/2”

HT-MCC-001

Almex Splice Material Cure Card

www.almex.com

TOOLS & ACCESSORIES

TOOLS & ACCESSORIES STEEL CORD BELT SPLICING TOOL KIT 2

31 7

14 17 11

6 22

23 26

5 25

27 19

ITEM

PRODUCT CODE

QTY.

DESCRIPTION

ITEM PRODUCT CODE QTY.

DESCRIPTION

HT-STK-007

Steel cord Belt Splicing Tool Kit

HT-TB-001

Tool Box - Plastic

HT-AW-001 HT-AW-093

1 1

Awl Body Awl Point - 2.187”x .093

18 HT-KHA-001 1 HT-KHAB-001 1

Heavy Duty Angle Head Knife Heavy Duty Angle Head Knife Blades ( 100 pack )

HT-MS-001

Rubber Marking Ink Pen

HT-BF-001

Foxtail Dust Brush

HT-MT-025

Tape Measure - 25’ ( 1”wide )

HT-GS-001

Safety Goggles - Soft Sided

HT-PCH-014

Pincers 14” w/Cushion Handles

6 HT-SDO-010 1

10” Diamond Embedded Oval Knife Sharpener

HT-RLP-001

Roller - Porcupine - 2”x 2”

HT-RLS-001

Roller - Smooth Flat - 2”x 1/2”

HT-KRS-001

Rubber Shaver Tool w/100 4” Angle Blades

HT-RLS-005

Roller - Smooth Flat - 2”x 2 1/2”

HT-KCV-225

Curve V-trim Knife - 3 1/2”x 3/4”

HT-STC-003

Stitcher - Corrugated - 2”x 5/16”

HT-KHG-001

Heavy Duty Knife ( LT-2 )

HT-STC-004

Stitcher - Corrugated - 2”x 1/4”

HT-KPH-001

Ply Hawk Bill Knife

27 HT-RLC-001 1

Steel Cable Roller Special Bevel - 2 1/2”x 7/16”

11 HT-KHGB-050S 1

Standard Snap-Off Blades for LT-2 and LT-3 18 mm ( pack of 50 )

HT-SHD-125

Heavy Duty Fabric Shears - 12 1/2”

Super Heavy Duty Razor Knife ( 25 mm )

HT-CC-024

24”- Shear Type Cable Cutter for 3/8”cable

13 HT-KSHGB-020 1

Snap-off Blades for HT-KSHG-001 25 mm ( pack of 20 )

Solid Skiving Blades for LT-2 or LT-3 ( 10 pcs )

30 HT-PWW-001 1

Steel Cable Belt Stripping Wire Frame Aluminum 16”x 9 3/4” w/8 Self-Locking Hooks

HT-WP-200

200

Steel Cable Belt Stripping Wire - 21”x 13/32”

HT-CL-050

HT-KSHG-001

HT-KHGSB-010

15 HT-KHGHB-005 1

Snap-off Steel Cable Hook Blades for LT-2 or LT-3 ( pack of 5 )

HT-KR-006

6” Rubber Knife w/Stiff Blade

HT-KRC-001

Rotary Cutting Knife - 2.362”

50’ Chalk Line with Blue Chalk ( not shown )

www.almex.com

TOOLS & ACCESSORIES

TOOLS & ACCESSORIES FINGER SPLICE SKIVER KIT Fusion Systems Finger Splice Skiver Kit makes conveyor belt splice preparation a snap. FEATURES: • Previously time-consuming manual work, such as finger splice, step splice and steel cord splice preparation can be accomplished far more quickly and efficiently using the Fusion Systems Skiver Kit • The Skiver comes in 110 or 220 volt models and is the most powerful tool of its size. A full 250 watts of power with oscillating movement of 11,000 to 21,000 rpm • Easy to adjust thumbwheel for selection of oscillating frequency, 1=lowest oscillation rate 6=highest oscillation rate • Safe to use Oscillating angle of 1.6 deg. • Fusions System Finger Splice Skiver Kit comes with:

PRODUCT CODE

DESCRIPTION

PT-ES-001-KIT

Finger Splice Skiver Kit 110V

PT-ES-002-KIT

Finger Splice Skiver Kit 220V

PT-ES-001

Hand Held Skiving Tool 110V for Conveyor Belt Cover Removal

PT-ES-002

Hand Held Skiving Tool 220V for Conveyor Belt Cover Removal

PT-ESB-001

Spare blade for PT-ES-001 and PT-ES-002

www.almex.com

TOOLS & ACCESSORIES

TOOLS & ACCESSORIES EZ STRIPPER KIT Skip the scraping and pulling and remove old lagging a new way! Previous time consuming work can be accomplished much quicker using the Fusion Systems EZ Stripper Kit. FEATURES: • EZ Stripper comes with 4.5”rigid blade, wrench, eye & ear protection, and sturdy carrying case. • Designed to the highest technical standards and maintenance-free • Class 2 protective insulation and meets multiple safety specifications, such as DIN VDE 0740, IEC 745 and VGB 7j PROPERTIES

PRODUCT CODE

DESCRIPTION

PT-EZS-450KIT

EZ Stripper Kit, including hand-held Stripper and accessories

REPLACEMENT PARTS

PT-EZSB-45S PT-EZSB-80S

4.5”stiff blade for PT-EZS-001 8”stiff blade for PT-EZS-001

www.almex.com

TOOLS & ACCESSORIES

TOOLS & ACCESSORIES MAX CLAMP & ULTRAMAX BELT CLAMP Almex has just released its new line of belt clamps optimized for the demanding forces and loads accompanying conveyor belt installations, splicing and repairs. The Max Clamp and the larger UltraMax Clamp offer features not found in any other clamp. But more importantly they are stronger, safer, lighter and more durable. In certified pull tests Max and UltraMax exceeded ratings of other competitors ensuring that they will not fail under the highest loads.

FIG 1 ULTRA MAX TOP CLAMP BAR WORN CONVEYOR BELT

Lighter, Stronger, Safer, and more durable… and even with all these features UltraMax clamps are less expensive to purchase and maintain than other units. Call your local Almex distributor to learn about this exciting new product.

FEATURES:

ULTRA MAX BOTTOM CLAMP BAR

•T he unique patent pending pre-stressed top beam ensures uniform pressures and holding forces across the most worn conveyor belts. No other belt clamp offers this feature. SEE FIG. 1

FIG 2

• The clamp bodies are cut by water-jet and then machined from a single billet of aircraft grade aluminum. Our design does not have weak areas that can result from poor welding or assembly and eliminates any opportunity for corrosion, which could ultimately lead to failures. SEE FIG 2 • Because of the aluminum construction UltraMax and Max Clamps weigh one third the weight of other belt clamps. Lighter construction results in fewer injuries and reduced strain from handling compared to other units. • All Max and UltraMax clamps come with eyelets on both sides which facilitates using them in a tandem set up to offer even higher pulling forces. • The Max and UltraMax clamps are rated with safety factors that far exceed industry standards making them the right choice to ensure worker safety.

TORQUE

FORCE (ton per clamp)

MAX

112 NM (83 ft lbs - 37.6 kg)

ULTRAMAX

200 NM (150 ft lbs - 68.0 kg)

3.75 (8,200 lbs - 3,719 kg) 4.3 (9,500 lbs - 4,309 kg)

RATED VALUES

www.almex.com

TOTAL TON (clamp force on belt) 7.5 (16,000 lbs - 7,257 kg) 8.75 (19,000 lbs - 8,618 kg)

GAS POWERED STEEL CORD BELT CUTTER When you need to cut through rubber and steel cord fast, you can count on this exceptional tool. It excels in cutting performance and dependability. With an extended service life and long intervals between maintenance, operating costs will be kept to a minimum. FEATURES: • • • • • • • • • • • • • • • •

Electronic Ignition Replaceable “In Tank” Fuel Filter Heavy-Duty Air Filtration System Air Filter Cover is easy to remove Upright and Enlarged Fuel Port for easy fueling Bayonet Style Fuel Cap with retainer for easy use Throttle Trigger Lockout Protected Throttle Trigger helps prevent damage 2-ring pistons improve engine efficiency and hold compression longer than 1-ring pistons. Long-Life Cylinders Anti-Vibration system reduces operator fatigue Spark Arrestor Muffler Water Kit reduces dust when cutting concrete Semi-automatic Belt Tensioner High-Tech Polymer Housings Reversible Cutting Arm

PRODUCT CODE

DESCRIPTION

PT-GPBC-001

Gas Powered Steel Cord Belt Cutter

PT-GPBCD-002

Spare Cutting Disc

PROPERTIES Colour

Orange

Displacement ( cm3 )

66.7

Power ( kW/hp )

3.2 / 4.4

Weight

9.4 / 20.7

www.almex.com

TOOLS & ACCESSORIES

BELTING ADVANTAGE TECHNOLOGY Ruggedized Computer Tablets | Innovative Power Tools

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BAT TOOLS

BELTING ADVANTAGE TECHNOLOGY JUNIOR

pantone 167c

ALMEXPAD Junior is a handheld, touch screen computer tablet that serves as the latest Almex control box user interface for conveyor belt vulcanizers and presses. Operating on a wired connection, it provides a series of reliable systems for improving splice accuracy, reducing splice time and minimizing the potential of human error. An ergonomically designed enclosure makes it user friendly on the jobsite. ALMEXPAD Junior utilizes the ANDROID operating system, one of the most stable, application rich platforms today.

pantone 546c

FEATURES:

PRODUCT CODE BAT-JT1-002

ALMEXPAD Junior

SPECIFICATIONS 7” touch screen: 500 nit 2250 mAh backup battery Aluminum enclosure Coretex A-8 1 GHz processor w/hardwear graphics of full HD 1080p video encoding capability Resolution: 800 x 480 display Optional high capacity 1.8” SSD or shock mounted HDD storage Ports: 3 USB ports: 2x USB-A, 1x USB mini-B, 1 ethernet port, 19V DC-in 16 of 32 GB EMMC with option of up to 64 GB of internal solid state storage Weight: 3.75 lbs / 1.7 kg

www.almex.com

• M ultiple platen set with PID circuitry • Real time temperature • Unlimited recipe, MSDS sheet, safety procedures and equipment manual storage • Real time pressure recording • Ambient temperature and humidity readings • Multi-level service lockout control • Ruggedized external ports for USB internet • Warning bell for process safety issues • Multiple mounting systems • Powered by Android operating system • Microphone and speakers

BAT TOOLS

BELTING ADVANTAGE TECHNOLOGY SENIOR

pantone 167c

ALMEXPAD Senior is a handheld, touch screen computer tablet that serves as the latest Almex control box user interface for conveyor belt vulcanizers and presses. It wirelessly provides a series of reliable systems for improving splice accuracy, reducing splice time and minimizing the potential of human error. Belt surveys are quickly and efficiently accomplished with the tablet’s built-in, high powered torch LEDs and digital camera. ALMEXPAD Senior utilizes the ANDROID operating system, one of the most stable, application rich platforms today.

pantone 546c

FEATURES:

PRODUCT CODE BAT-ST1-001

ALMEXPAD Senior

SPECIFICATIONS 10” infrared touch screen - direct sunlight viewable 8 hour 7800mAH battery ( hot swappable ) Bluetooth: high range Class 1 radio 5 MP camera: 65 degree angle field of view GPS: high performance 165/-148 dBm sensitivity Aircraft grade aluminum enclosure Coretex A-8 1 GHz processor w/hardwear graphics of full HD 1080p video encoding High resolution: 1024 x 768 display Optional high capacity 1.8” SSD or shock mounted HDD storage 802.11 b/g/n MIMO WiFi enabled Ports: 3 USB ports: 2x USB-A, 1x USB mini-B, 1 ethernet port, 1 HDMI video connector 16 or 32 GB EMMC Storage Weight: 14 lbs / 6.4 kg

• 8 platen set controls with PID circuitry • 16 point real time temperature • Unlimited recipe, MSDS sheet, safety procedures and equipment manual storage • Real time pressure recording • Ambient temperature and humidity reading • Multi-level service lockout control • Belt survey applications • Employee tracking and monitoring • Bluetooth • WiFi • Back camera for still shots and video recording • Ruggedized external ports • Warning bell for process safety issues • Online reporting • Built-in high powered torch LEDs and lanyard clips • Multiple mounting systems • Powered by Android operating system • Biometric security • Bar code reader • Internal antenna • GSM cell radio • Microphone and speakers • Accelerometer and compass

www.almex.com

BAT TOOLS

BELTING ADVANTAGE TECHNOLOGY SG1 SWITCHGEAR BOX The Almex SG1 Switchgear Box offers the very latest in control box technology. Using the ALMEXPAD Senior as an interface, allows for easy, comprehensive splice cycle management. The SG1 can be built to accommodate specific voltage requirements.

FEATURES: • • • • • • • • • •

Real time temperature control of up to 4 platens Unlimited recipe input for cure profiles Multiple set points and dwell times Temperature and set point indicators LCD menu Coolant pump control Temperature, pressure and current data logging Wireless pressure sensing 8 point thermocouple input, 4 point RTD input Audible alarm for out-of-range, temperature, pressure or current • WiFi connection to ALMEXPAD Senior • USB data port for communication/logging

PRODUCT CODE

DESCRIPTION

BAT-SG1-001

SG1 Switchgear Box

SPECIFICATIONS

PID temperature control

PT100 RTD inputs

Pressure range: 0 - 250 PSI

Voltages: 380V 3ø, 420V 3ø, 600V 3ø

Temperature range: 0ºC - 300ºC

Output current: 15A per platen

802.11 WiFi enabled

Wireless pressure sensing: (433.92 MHz)

20 x 4 LCD backlit menu display

Size: 20 3/4”x 10”x 18 3/4” / 52.705 cm x 25.4 cm x 47.625 cm

Automatic and manual heating control

Weight: 67 lbs / 30.39 kg

Audible alarm: 80 - 90 dB

www.almex.com

BAT TOOLS

BELTING ADVANTAGE TECHNOLOGY 8 TON CORDLESS CABLE CUTTER The Almex 8 -Ton Cordless Cable Cutter is designed to cut the toughest cable or wire rope used in the industry today. The specially designed flip-top latch and rotating head provides exceptional ease of use and maneuverability in tight working quarters. Its internalized hydraulic system means operators no longer have to deal with leaky hydraulic lines.

FEATURES: • • • • • • • • • •

Flip-top latching head Internal hydraulic system Tested up to 75kV Maximum capacity - .75” / 1.905 cm cable One hand operation Rotational head Rapid advance Ergonomically balanced Weather resistant housing Overload bypass protection

PRODUCT CODE

DESCRIPTION

BAT-CBB-110

8 -Ton Cordless Cable Cutter, 110V / battery powered with charging unit and 2 batteries

BAT-CBB-220

8 -Ton Cordless Cable Cutter, 220V / battery powered with charging unit and 2 batteries

BAT-CBB-110-SB

110V spare battery

BAT-CBB-220-SB

220V spare battery

SPECIFICATIONS

RANGE

Output:

8 Tons

TYPE

MATERIAL

MINIMUM

MAXIMUM

Weight:

10 lbs w/battery

Wire Rope

3/4”

Size:

12.5”

Rebar (Sc 40)

5/8”

Jaw Opening:

.95”

Rebar (Sc 60)

1/2”

Ground Rod

5/8”

ACSR

477 MCM

Standard guy wire

CUTTING ESTIMATES

BP-70E

ACSR Cable 336 ACSR

.75”/ 1.905 cm cable

www.almex.com

5/8”

BELT CUTTER KIT

BELTING ADVANTAGE TECHNOLOGY BELT CUTTER KIT DRIVERS

The Almex BAT Belt Cutter Kit includes belt cutter, driver unit and one assembly wrench. It cuts straight warp and plied conveyor belting or non reinforced gum. Excellent for slitting and finger cutting, this cutting tool is capable of cutting all fabric plied rubber belting up to 47.6 mm (1 7/8”).

DRIVERS & BATTERIES PRODUCT CODE DRIVER Gas Powered Driver

FEATURES:

Belt Cutter w/ 36V Driver

BAT TOOLS

BELTING ADVANTAGE TECHNOLOGY

• Driver units available in: - 36 V cordless (110 V, 220 V charger) - Electric (110 V, 220 V) - Pneumatic (air) - Gas powered • Drivers can be changed from cordless to electric or pneumatic in less than 30 seconds • 36 V power feature cuts 9.53 mm (3/8”) rubber, 76.2 m (250 ft) per battery • Unit can be reversed in a binding situation • Wide base to stand on its own • Lightweight aluminum construction • Bearing wheels for ease of glide • Easy serviceability • Guard can be lifted out of the way and stay in a fixed position • Sharpenable, hardened D2 material blade

BAT-RDB-36V-110

36V driver w / 110V charger

BAT-RDB-36V-220

36V driver w / 220V charger

BAT-CH-36V-110

36V battery charger - 110V

BAT-CH-36V-220

36V battery charger - 220V

BAT-SB-36V

36V spare battery

DRIVERS W/ADAPTERS

36V Driver

PRODUCT CODE DRIVER

110V AC Driver

BAT-EDU-110

110V AC driver w / adapter

BAT-EDU-220

220V AC driver w / adapter

BAT-PDU-001

Pneumatic driver w / adapter

BAT-RSG-002

Gas powered driver w / adapter

REPLACEMENT PARTS PRODUCT CODE PRODUCT BAT-RACB-001

36V driver replacement adapter collar

BAT-RACE-002

AC driver replacement adapter collar

BAT-RACP-003

Pneumatic driver replacement adapter collar

BAT-RSG-003

Gas powered replacement adapter collar

BAT-RSB-8

8” belt cutter replacement blade

Pneumatic Driver

SHIPPING WEIGHT

BELT CUTTER WITH DRIVER PRODUCT CODE

BELT CUTTER DESCRIPTION

BLADE SIZE

WEIGHT

CUT SPEED

PRODUCT CODE SHIPPING WEIGHT

BAT-RSE-110

Belt Cutter w/ 110V AC driver

203 mm, (8") dia

11 kg / 24 lbs

8 rpm, 5.08 m, (200") per min

BAT-RSE-110

18 kg / 40 lbs

BAT-RSE-220

Belt Cutter w/ 220V AC driver

203 mm, (8") dia

11 kg / 24 lbs

8 rpm, 5.08 m, (200") per min

BAT-RSE-220

18 kg / 40 lbs

BAT-RSB-36V-110

Belt Cutter w/ 36V driver - 110V charger

203 mm, (8") dia

12 kg / 26 1/2 lbs 8 rpm, 5.08 m, (200") per min

BAT-RSB-36V-110

19.5 kg / 43 lbs

BAT-RSB-36V-220

Belt Cutter w/ 36V driver - 220V charger

203 mm, (8") dia

12 kg / 26 1/2 lbs 8 rpm, 5.08 m, (200") per min

BAT-RSP-001

Belt Cutter w/ pneumatic (air)

203 mm, (8") dia

10.5 kg / 23 lbs

8 rpm, 5.08 m, (200") per min

BAT-RSB-36V-220

19.5 kg / 43 lbs

BAT-RSG-001

Belt Cutter w/ gas powered driver

203 mm, (8”) dia

13.2 kg / 29 lbs

8 rpm, 5.08 m, (200”) per min

BAT-RSP-001

18 kg / 39 lbs

BAT-RSG-001

20.5 kg / 45 lbs

www.almex.com

220V AC Driver

www.almex.com

BAT TOOLS

BELTING ADVANTAGE TECHNOLOGY CORDLESS POWER DRIVE UNIT This Cordless Power Driver Unit offers speed and durability with a powerful motor that provides reliable performance. It is excellent for the toughest of jobs.

FEATURES: • • • • • • •

PRODUCT CODE

DESCRIPTION

BAT-RDB-36V-110

BAT-RDB-36V-220

36V drive unit - 110V charger

BAT-CH-36V-110

36V battery charger - 110V

BAT-CH-36V-220

36V battery charger - 220V

BAT-SB-36V

36V spare battery

Unibody powertrain Steel reinforced Durashield housing Hammer on/off ring Ratcheting single sleeve 36 V Litheon Battery Comes with 110 V and 220 V charger

36V drive unit - 220V charger

SPECIFICATIONS

INCLUDES

Max. Capacity in Rubber Cutting:

2”

Max. Capacity in Winching:

3000 lbs.

Carrying Case

No Load BPM:

0 - 4.260

One Hour Charger

Lithium-Ion™ Batteries

No Load RPM:

0 - 960

Rating:

36 Volt

Weight:

9.6 lbs / 4.35 kg

www.almex.com

360º Auxiliary Side Handle

BAT TOOLS

BELTING ADVANTAGE TECHNOLOGY JOBSITE STEREO The Jobsite Stereo offers a high performance, weather resistant 4-speaker system and integrated subwoofer to produce high quality stereo sound in 360 degrees. Designed tough, it’s engineered to charge anything on the job site.

FEATURES: • • • • • •

Power distribution panel Battery/charger bay ( charges cell phones ) Weather sealed media bay Universal 36 volt battery Powered USB Port Digital media bay ( plays MP3 Players, Portable CD Players SD Memory Cards, USB Thumb Drive Storage Devices ) • External auxiliary ports and line out • Aluminum and rubber roll cage • 12V DC Adapter

PRODUCT CODE

DESCRIPTION

BAT-JS-001

Jobsite Stereo

SPECIFICATIONS

Antenna: Pivot

Charger: 14.4V - 18V Bosch Batteries ( BAT607, BAT609, BAT614, BAT618 )

AM/FM Presets: 10 AM/20FM

Cord Length: 6 ft.

Battery: Lithium-Ion

Unit Size: 14.5”x 14”x 13.5”

Battery: BAT607 - 14.4V SlimPack

Voltage: 120V AC, 12V DC, 14.4V - 18V, Bosch Batteries

Battery: BAT609 - 18V SlimPack

Weight: 25 lbs / 11.3 kg

Battery: BAT618 - 18V FatPack

6” Aux cable

2 AA batteries

INCLUDES

WORKS WITH

Attachments

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BAT TOOLS

BELTING ADVANTAGE TECHNOLOGY CORDLESS FLASHLIGHT Perfect for any jobsite, this flashlight’s articulating head offers a wide range of visiblity. It’s cordless, hands-free design makes it great for working in small spaces. Rugged and versatile, it will become a vital item in your tool kit.

FEATURES: • Articulating head ( 10º - 90º ) for wide range of visiblity • Stands upright for hands-free operation • Runtime of over 4 hours • 36V Litheon Battery

Battery and charger sold separately

PRODUCT CODE

DESCRIPTION

BAT-FL-001

Flashlight

www.almex.com

SPECIFICATIONS

Voltage:

36V

Battery:

Not included

Battery Type:

Litheon

BAT TOOLS

FEATURES: • Articulating head ( 10º - 90º ) for wide range of visiblity • Stands upright for hands-free operation • Runtime of over 4 hours • 36V Litheon Battery

Battery and charger sold separately

PRODUCT CODE

DESCRIPTION

BAT-FL-001

Flashlight

www.almex.com

SPECIFICATIONS

Voltage:

36V

Battery:

Not included

Battery Type:

Litheon