2016 fusion catalogue by Almex Group

A DIVISION OF ALMEX GROUP www.almex.com

VULCANIZE I SPLICE I REPAIR I MANUFACTURE I LAMINATE I CONSULT I BOND I GRIP I EDUCATE CANADA 800.418.2400 I USA 800.977.5423 I INTERNATIONAL 404.292.8600 SHAW-ALMEX FUSION PRODUCTS I 2016 CATALOG

The Fusion Systems division of Almex Group As an integral member of the Almex Group of companies, Fusion Systems shares in the corporate commitment to PRESS FORWARD with excellence in the development of all Fusion products. From the consumable adhesives and hardeners to primers, solvents, and all hot splicing materials, laggings, linings, and tools, Fusion is constantly reviewing and improving to bring the latest technological advances to the bulk material handling market. Our materials are tested to insure compatibility with all major conveyor belt manufacturer specifications as to tensile adhesions and formulated with a polymer range suitable for use in all your conveyor splicing and repair projects. Locally produced in many regions of the world, Fusion Systems is able to deliver promptly to your location, offering not only a full range of products, but also knowledgeable customer service and complete expert product and process training.

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COLD BOND PRODUCTS

PULLEY LAGGING

CRF-MAX Cold Bond Cement and Hardener................................6 WCRF Cold Bond Cement and Hardener......................................7 ECRF Cold Bond Cement and Hardener.......................................8 WECRF Cold Bond Cement and Hardener....................................9 PVC Cold Bond Cement and Hardener.......................................10 RM Rubber to Metal Primer........................................................11 GRM Rubber to Metal Primer.....................................................12 RC Fusion Clean Solvent.............................................................13

CeraTex CDS Premium Ceramic Lagging....................................30 CeraFlex Premium Ceramic Lagging...........................................31 FusionLagg BLD..........................................................................32 FusionLagg BMD.........................................................................33 FusionLagg WMD.......................................................................34 FusionLagg OMD........................................................................35 FusionLagg URDS.......................................................................36 Fusion Striplagg URDS................................................................37 PrimeDrive Lagging....................................................................38

HOT SPLICING PRODUCTS HC1 Hot Splice Cement..............................................................15 HC1-FREE Hot Splice Cement.....................................................16 HFP Hot Splice Fabric Primer......................................................17 HSP Hot Splice Steel Cord Primer...............................................18 HST Hot Splice Cleaning Solvent................................................19 Fabric Belt Tie Gum....................................................................20 MSHA CS-21 Fabric Belt Tie Gum...............................................21 Fabric Belt Cover Stock..............................................................22 MSHA CS-21 Fabric Belt Cover Stock.........................................23 Skimmed Breaker Fabric.............................................................24 Steel Cord Belt Cable Gum.........................................................25 Steel Cord Belt Cover Stock.......................................................26 Belt Noodle Gum........................................................................27 Silicone Treated Release Paper...................................................28

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LININGS Fusionwear 35............................................................................39 Fusionwear 45............................................................................40 Fusionwear 60............................................................................41

BELT CLEANING Fusion Combi Scraper 65/45/65.................................................43 Fusion Combi Scraper 85/55/85.................................................44 Belt Cleaning Brush Pad.............................................................45 T-Bar Belt Cleaner.......................................................................46

INDEX REPAIR PRODUCTS EZ FIX Manual Urethane Repair System.....................................47 EZ FIX Pneumatic Urethane Repair System.................................48 EZ FIX MAX Conveyor Repair System.........................................49 EZ FIX Primer..............................................................................50 EZ FILL MAX...............................................................................51 Repair Fabric...............................................................................52 Cover Rubber..............................................................................53 Filler Rubber...............................................................................54 Splicing Foil................................................................................55 Standard Repair Patches.............................................................56 Fabric Repair Patches.................................................................57 Standard Repair Strips................................................................58 Fabric Repair Strips.....................................................................59

SKIRTING RUBBER Fusion Skirt 45 Orange...............................................................60 Fusion Skirt 60 Black...................................................................61

STANDARD HAND & POWER TOOLS Knives & Blades..........................................................................63 Knives & Blades..........................................................................64 Knives & Blades, Rollers..............................................................65 Rollers, Layout Tools...................................................................66 Steel Cable Stripping, Belt Stripping Clamps & Buckles, Brushes.....67

STANDARD HAND & POWER TOOLS Brushes, Buffing & Sharpening Accessories................................68 Buffing & Sharpening Accessories..............................................69 Miscellaneous Products...............................................................70 Fabric Belt Splicing Tool Kit........................................................71 Steel Cord Belt Splicing Tool Kit.................................................72 Finger Splice Skiver Kit...............................................................73 EZ Stripper Kit............................................................................74 Cable Stripper............................................................................75 Max & UltraMax Clamps.............................................................76

BAT TOOLS

BELTING ADVANTAGE TECHNOLOGY

ALMEXPAD Junior - Generation 2..............................................78 ALMEXPAD Senior - Generation 2..............................................79 SG1 Switchgear Control Box......................................................80 8 Ton Cordless Cable Cutter.......................................................81 Portable Pulling Winch................................................................82 Belt Cutter Kit.............................................................................83 Belt Cutter Kit Drivers................................................................84 Cordless Power Driver Unit.........................................................85

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COLD

BOND & SPLICING ADHESIVES

& HARDENERS

PRIMERS SOLVENTS

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CRF-MAX COLD BOND CEMENT & HARDENER CRF-MAX is the ideal cement when bonding rubber to rubber, and excellent for use on wood, fiberglass, concrete, urethane, steel, rubber and fabric.

FEATURES • Long pot life • CRF-MAX is a chloroprene based cement and is available in four sizes • Non-flammable

Photo shows 1 kg with 35 gr hardener bottle.

CRF-MAX HARDENER PRODUCT CODE

CRF-MAX COLD BOND CEMENT

PRODUCT CODE

GRAM

CH-CRFM-018

18 .63

CH-CRFM-035

35 1.2

WEIGHT COVERAGE KG

LBS

OUNCE

M2 FT2

HARDENER BOTTLE QUANTITY

CC-CRFM-001

.05

1.1

1.9

1 CH-CRFM-018

CC-CRFM-002

2.2

3.7

1 CH-CRFM-035

CC-CRFM-010

18.6

200

5 CH-CRFM-035

CC-CRFM-200

290

640

1,078

11,600

290 CH-CRFM-035

CRF-MAX PROPERTIES

Colour

Grey

Pot Life

4 Hours @ 21 ˚C / 70 ˚F

Working Temperature

-40 ˚C to 82 ˚C / -40 ˚F to 180 ˚F

Shelf Life

24 months in a cool, dark location

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CRF-MAX COLD BOND CEMENT & HARDENER

ADHESIVES & HARDENERS

WCRF COLD BOND CEMENT & HARDENER

ADHESIVES & HARDENERS WCRF COLD BOND CEMENT & HARDENER WCRF is formulated for use with food grade conveyor belt and rubber-to-metal bonding and is ideal for fabrication, including T-Cleat and V-guide attachment to food belts.

FEATURES • Long pot life • For use on rubber, fabric, wood, fiberglass, concrete, urethane and steel • WCRF is a chloroprene based cement, and is available in four sizes • Non-flammable

Photo shows 1 kg with 35 gr hardener bottle.

WCRF HARDENER PRODUCT CODE

WCRF COLD BOND CEMENT

PRODUCT CODE

GRAM

CC-WCRF-018

18 .63

CC-WCRF-035

35 1.2

WEIGHT COVERAGE KG

LBS

OUNCE

M FT 2

HARDENER BOTTLE QUANTITY

CC-WCRF-001

1.1

1.9

1 CH-WCRF-018

CC-WCRF-002

2.2

3.7

1 CH-WCRF-035

CC-WCRF-010

18.6

200

5 CH-WCRF-035

CC-WCRF-200

290

640

1,078

11,600

290 CH-WCRF-035

WCRF PROPERTIES

Colour

White

Pot Life

4 Hours @ 21 ˚C / 70 ˚F

Working Temperature

-40 ˚C to 82 ˚C / -40 ˚F to 180 ˚F

Shelf Life

24 months in a cool, dark location

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ECRF COLD BOND CEMENT & HARDENER ECRF is the ideal cement for conveyor belt repair and splicing, and is excellent for use on wood, fiberglass, concrete, urethane, steel, rubber and fabric.

FEATURES • ECRF is an ethyl acetate based chloroprene cement, and is available in four sizes • Free of chlorinated hydrocarbons • High initial and permanent adhesion • Easy to process • Offers higher threshold limit values than for chlorinated hydrocarbons • Flammable

Photo shows 800 ml / .25 gal cement with 35 gr / 1.2 oz hardener.

ECRF HARDENER PRODUCT CODE

ECRF COLD BOND CEMENT

PRODUCT CODE

GRAM

OUNCE

CH-ECRF-018

18 .63

CH-ECRF-035

35 1.2

VOLUME WEIGHT COVERAGE LITER

GAL

LBS

HARDENER BOTTLE QUANTITY

M2 FT2

CC-ECRF-001

.4 .12 .35 .8 1.4 15

1 CH-ECRF-018

CC-ECRF-002

.8 .20 .7 1.5 2.8 30

1 CH-ECRF-035

CC-ECRF-010

3.5

7.7

150

5 CH-ECRF-035

CC-ECRF-200

200

175

386

695

7500

250 CH-ECRF-035

ECRF PROPERTIES

Colour

Black

Pot Life

4 Hours @ 21 ˚C / 70 ˚F

Working Temperature

-23 ˚C to 82 ˚C / -10 ˚F to 180 ˚F

Shelf Life

24 months in a cool, dark location

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ECRF COLD BOND CEMENT & HARDENER

ADHESIVES & HARDENERS

WECRF COLD BOND CEMENT & HARDENER

ADHESIVES & HARDENERS WECRF COLD BOND CEMENT & HARDENER WECRF is the ideal cement for conveyor belt repair and splicing. It is also excellent for use on wood, fiberglass, concrete, urethane, steel, rubber and fabric.

FEATURES • WECRF is an ethyl acetate based chloroprene cement and is available in four different sizes • Free of chlorinated hydrocarbons • High initial and permanent adhesion • Easy to process • Offers higher threshold limit values than for chlorinated hydrocarbons

Photo shows 800 ml /.25 gal cement with 35 gr / 1.2 oz hardener.

WECRF HARDENER PRODUCT CODE

WECRF COLD BOND CEMENT

PRODUCT CODE

GRAM

OUNCE

CC-WECRF-018

18 .63

CC-WECRF-035

35 1.2

VOLUME WEIGHT COVERAGE LITER

GAL

LBS

HARDENER BOTTLE QUANTITY

M2 FT2

CC-WECRF-001 .4 .12 .25 .5 1.4 15

1 CH-WECRF-018

CC-WECRF-002 .8 .25 .7 1.5 2.8 30

1 CH-WECRF-035

CC-WECRF-010

5 CH-WECRF-035

3.5

7.5

150

CC-WECRF-200 200 50 175 386 695 7500

WECRF CEMENT

Colour

White

Pot Life

4 Hours @ 21 ˚C / 70 ˚F

Working Temperature

-23 ˚C to 82 ˚C / -10 ˚F to 180 ˚F

Shelf Life

24 months in a cool, dark location

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250 CH-WECRF-035

PVC COLD BOND CEMENT & HARDENER PVC is the ideal cement for splicing PVC belting, bonding PVC cleats and v-guides to belting. It is also excellent for bonding PVC sheet to PVC sheet. FEATURES • E xcellent moisture and oil resistance • Good flexibility • PVC is an M.E.K. based cement, and is available in four different sizes • Use only with Fusion Systems PVC hardener • Strong initial bond strength, allows quick 4 - 6 hour turnaround time • Recommended for PVC, urethane and most synthetic bonding • NOTE: Do not use Fusion Clean as a solvent with PVC, use only M.E.K. Photo shows 800 ml / .25 gal cement with 35 gr / 1.2 oz hardener.

PVC HARDENER PRODUCT CODE

PVC COLD BOND CEMENT

PRODUCT CODE CC-PVC-001

CC-PVC-002

GRAM

OUNCE

CC-PVC-018

18 .63

CC-PVC-035

35 1.2

VOLUME WEIGHT COVERAGE LITER

GAL

LBS

HARDENER BOTTLE QUANTITY

M2 FT2

.4 .12 .3 .7 1.4 15

1 CH-PVC-018

1 CH-PVC-035

.25

1.3

2.8

CC-PVC-010

6.6

150

5 CH-PVC-035

CC-PVC-200

200

173

381

695

7500

250 CH-PVC-035

PVC PROPERTIES

Colour

Clear (Amber)

Pot Life

4 Hours @ 21 ˚C / 70 ˚F

Working Temperature

-40 ˚C to 79 ˚C /-40 ˚F to 175 ˚F

Shelf Life

24 months in a cool, dark location

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PVC COLD BOND CEMENT & HARDENER

ADHESIVES & HARDENERS

RM RUBBER TO METAL PRIMER

PRIMERS RM RUBBER TO METAL PRIMER RM is the ideal metal primer for use in rubber tanks or chute lining, pulley lagging, and all applications where a bond to metal requires superior adhesion. FEATURES • As an interface between rubber and metal, RM offers high bond strengths between both surfaces • Unlike zinc based primers, RM utilizes polymers and organic compounds to achieve a high strength bond • Mixture of polymers, organic compounds and mineral fillers dissolved or dispersed in an organic solvent system • Can be used on steel, aluminum, titanium, wood and other substrates • Can be applied with a brush, roller or spray Photo shows .94L / .25 gal.

RM RUBBER TO METAL PRIMER

PRODUCT CODE CP-RM-Q

CP-RM-G

VOLUME WEIGHT COVERAGE LITER

GAL

.8 .25 .7 3.78

3.5

LBS

M2 FT2

1.5 13.7 147 7.7

54.9

RM PROPERTIES

Colour

Grey

Flash Point

5.5 ˚C / 42 ˚F

Shelf Life

12 months from date of manufacture 21˚ C to 26˚ C / 70 ˚F to 80 ˚F

Solvent

M.I.B.K. / M.E.K. / Xylene

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588

PRIMERS GRM RUBBER TO METAL PRIMER

GRM RUBBER TO METAL PRIMER GRM is an ideal metal primer for use in rubber tanks or chute lining, pulley lagging, and all applications where a bond to metal requires superior adhesion. FEATURES • As an interface between rubber and metal, GRM offers high bond strengths between both surfaces • GRM utilizes polymers and organic compounds to achieve a high strength bond, unlike zinc based primers • Mixture of polymers, organic compounds and mineral fillers dissolved or dispersed in an organic solvent system • Can be used on steel, aluminum, titanium, wood and other substrates • Can be applied with a brush, roller or spray Photo shows .94L / .25 gal.

GRM RUBBER TO METAL PRIMER

PRODUCT CODE

VOLUME WEIGHT COVERAGE LITER

GAL

LBS

M2 FT2

CP-GRM-Q

.94

.25

1.5

13.7

147

CP-GRM-G

3.78

3.5

7.5

54.9

588

GRM PROPERTIES

Colour

Green

Flash Point

5.5 ˚C / 42 ˚F

Shelf Life

12 months from date of manufacture 21 ˚C to 26 ˚C / 70 ˚F to 80 ˚F

Solvent

M.E.K. / Xylene / IPA

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SOLVENTS

RC FUSION CLEAN SOLVENT

RC FUSION CLEAN SOLVENT RC Fusion Clean Solvent is an all purpose cleaner that can be used on rubber, metal, fiberglass and plastic. It is not recommended for use on urethane or PVC applications. FEATURES • Specially formulated to be the aggressive solvent required for the rubber fabrication and conveyor splicing industry • RC Fusion Clean Solvent is based on petroleum based solvents • Very pure solvent • Will not leave behind an oil residue, which can inhibit or prevent sufficient adhesion • Less toxic than many competitor products

Photo shows 1 liter / .25 gal size.

RC FUSION CLEAN SOLVENT

PRODUCT CODE

VOLUME WEIGHT

GAL

LBS

CH-RC-Q

.946

.25

CH-RC-G

3.78

3.6

CH-RC-55G

200

440

RC PROPERTIES

Colour

Clear

Base

Solvents

Solids (wt.)

Formula

Xylene (60%), Cychlohexane (40%)

Calculated Coverage

288 sf / gal / mil

Flash Point

-18 ºC / 0 ºF (Closed cup)

Storage

Store in a cool, dry, well ventilated area away from heat, direct sunlight, hot metal surfaces and all sources of ignition

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HOT SPLICING ADHESIVES FABRIC BELT

MATERIALS SPLICE FABRICS

STEEL CORD

MATERIALS ACCESSORIES

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HOT SPLICING HC1 HOT SPLICE CEMENT HC1 HOT SPLICE CEMENT

HC1 is a one-part cement for hot vulcanized belt splicing. It is designed for use as a tackifying agent for cured and uncured rubber materials. FEATURES • Adds building tack to uncured splice materials and conveyor belt splice • Brushable consistency for ease of application • Good penetration • Can be used on a variety of adhesive systems such as Fabric Primer and Steel Cord Primer • Use for Natural Rubber (NR), Polyisoprene (IR), StyreneButadine (SBR), Polybutadiene (BR), Polychloroprene i.e. Neoprene (CR) rubber belt splices

Photo shows 1 quart/.9 kg.

HC1 HOT SPLICE CEMENT

PRODUCT CODE

VOLUME WEIGHT

GAL

LBS

AA-HC1-Q .95 .25 .7 1.54

AA-HC1-G

3.78

6.6

AA-HC1-5G

18.90

14.5

31.9

AA-HC1-55G

205

170

374

HC1 PROPERTIES

Colour

Black

Base

NR / SBR Rubber

15 - 20%

Solids (wt.)

Formula

Toulene (100%)

Calculated Coverage

144 sf / gal / mil

Flash Point

7 ˚C / 45 ˚F (Closed Cup)

Shelf Life

6 months at 21 ˚C / 70 ˚F or 12 months at 10 ˚C / 50 ˚F

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HC1-FREE HOT SPLICE CEMENT HC1-FREE is a Toluene free, one-part cement for hot vulcanized belt splicing. It is designed for use as a tackifying agent for cured and uncured rubber materials. FEATURES • Adds building tack to uncured splice materials and conveyor belt splice • Brushable consistency for ease of application • Good penetration • Can be used on a variety of adhesive systems such as Fabric Primer and Steel Cord Primer • Use for Natural Rubber (NR), Polyisoprene (IR), StyreneButadine (SBR), Polybutadiene (BR), Polychloroprene i.e. Neoprene (CR) rubber belt splices • No Toluene

Photo shows 1 quart/.9 kg.

HC1-FREE HOT SPLICE CEMENT

PRODUCT CODE

VOLUME WEIGHT

GAL

AA-HC1F-Q .95 .25

LBS 1.54

AA-HC1F-G

3.78

6.6

AA-HC1F-5G

18.90

14.5

31.9

AA-HC1F-55G

205

170

374

HC1-FREE PROPERTIES

Colour

Black

Base

NR / SBR Rubber

15 - 20%

Solids (wt.)

Formula

Xylene (60%), Cyclohexane (40%)

Calculated Coverage

144 sf / gal / mil

Flash Point

-18 ˚C / 0 ˚F (Closed Cup)

Shelf Life

6 months at 21 ˚C / 70 ˚F or 12 months at 10 ˚C / 50 ˚F

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HC1-FREE HOT SPLICE CEMENT

HOT SPLICING

HFP HOT SPLICE FABRIC PRIMER

HOT SPLICING HFP HOT SPLICE FABRIC PRIMER HFP is a one-part coating for RFL treated fabric that enhances adhesions in hot vulcanized belt splicing. It is designed for use as a reactive bonding agent between bare fabric surfaces and uncured splice materials. FEATURES • T ested for compatibility with all major conveyor belting manufacturer specifications • Meets and exceeds manufacturer specifications • Excellent brushable consistency for ease of application • Good penetration into RFL treated fabric • For Natural Rubber (NR), Polyisoprene (IR), StyreneButadiene (SBR), Polybutadiene (BR), Polychloroprene i.e. - Neoprene (CR) rubber belt splices Photo shows 1 quart/.9 kg.

HFP HOT SPLICE FABRIC PRIMER

PRODUCT CODE

AA-HFP-Q

VOLUME WEIGHT

L .95

GAL .25

KG .9

HFP PROPERTIES

Colour

Black Mix of polymers

Base

Solids (wt.)

20 - 25%

Formula

Xylene

Calculated Coverage

144 sf / gal / mil

Flash Point

26 ˚C / 79 ˚F (Closed Cup)

Shelf Life

6 months at 21 ˚C / 70 ˚F or 12 months at 10 ˚C / 50 ˚F

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LBS 1.98

HSP HOT SPLICE STEEL CORD PRIMER

HOT SPLICING HSP HOT SPLICE STEEL CORD PRIMER HSP Hot Splice Steel Cord Primer is a one-part coating for non-rubberized cords that enhance adhesions in hot vulcanized steel cord belt splicing. It is designed for use as a reactive bonding agent between metal surfaces and uncured splice materials. FEATURES • Can be applied directly to any exposed metal surface to increase adhesions • Excellent brushable consistency for ease of application onto cords • For Natural Rubber (NR), Polyisoprene (IR), StyreneButadiene (SBR), Polybutadiene (BR), Polychloroprene i.e. - Neoprene (CR) rubber belt splices • Toluene Free

Photo shows 1 quart.

HSP HOT SPLICE STEEL CORD PRIMER

PRODUCT CODE

AA-HSPF-Q

VOLUME WEIGHT

GAL

.95

.25

LBS

.95

2.09

HSP PROPERTIES

Colour

Black

Base

Mix of polymers

20 - 25%

Solids (wt.)

Formula

Xylene

Calculated Coverage

144 sf / gal / mil

Flash Point

26 ˚C / 79 ˚F (Closed Cup)

Shelf Life

6 months at 21 ˚C / 70 ˚F or 12 months at 10 ˚C / 50 ˚F

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HST HOT SPLICE CLEANING SOLVENT

HOT SPLICING HST HOT SPLICE CLEANING SOLVENT HST Hot Splice Cleaning Solvent is an industrial solvent, cleaner and degreaser. It will not leave an oily residue or prevent adhesion. HST can be used on all rubber, metal and fabric surfaces. FEATURES • Specially formulated for the rubber fabrication and conveyor splicing industry • Very pure solvent

Photo shows 1 quart.

HST HOT SPLICE CLEANING SOLVENT

VOLUME WEIGHT

PRODUCT CODE

GAL

LBS

AA-HST-Q .95 .25 .7 1.54

AA-HST-G

3.78

6.6

AA-HST-55G

205

170

374

HST PROPERTIES

Colour

Clear

Base

Solvent

Solids (wt.)

Formula

Toluene (100%)

Calculated Coverage

288 sf / gal / mil

Flash Point

7 ˚C / 45 ˚F (Closed Cup)

Storage

Store in a cool, dry, well-ventilated area away from heat, direct sunlight, hot metal surfaces and all sources of ignition

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HOT SPLICING FABRIC BELT TIE GUM FABRIC BELT TIE GUM

Fabric Belt Tie Gum is an uncured rubber for hot vulcanized belt splicing. It is designed for use as a skim rubber replacement material when splicing fabric conveyor belts. The material is designed to bond all standard grades of fabric conveyor belts. FEATURES • Enhances working life of fabric belt splices • Improves flexibility and strength of conveyor belt splices • Eliminates surface contamination (normal application) with double-sided poly • Uses poly color coding system to ID compound • For Natural Rubber (NR), Polyisoprene (IR), StyreneButadiene (SBR), Polybutadiene (BR), Polychloroprene i.e. Neoprene (CR) rubber belt splices

FABRIC BELT TIE GUM

PRODUCT CODE

POLY COLOR BOTH SIDES

AA-FBG-020

Yellow

AA-FBG-030 AA-FBG-040

THICKNESS/GAUGE FRAC MM

WIDTH MM

LENGTH

ROLL WEIGHT

- .5 .020 .5

4.4

9.7

Yellow

- .7 .028 .5

6.1

13.5

Yellow

- 1 .039 .5

8.8

19.3

AA-FBG-060

Yellow

- 1.5 .059

13.2

AA-FBG-080

Yellow

- 2 .079 .5

11.7 25.7

FABRIC BELT TIE GUM PROPERTIES

Rubber Color

Black

Poly Liner Color

Yellow (double-sided)

Base Polymer

NR Rubber

Specific Gravity

1.15 - 1.21

Hardness

65 - 75 Shore A

Rubber Tensile

2500 - 3000 psi

Rubber Elongation

300 - 500% (at break)

Shelf Life

6 Months at 70 ˚F (21 ˚C) or 12 Months at 50 ˚F (10 ˚C)

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MSHA CS-21 FABRIC BELT TIE GUM

HOT SPLICING MSHA CS-21 FABRIC BELT TIE GUM Almex 48601 MSHA Grade Fabric Belt Tie Gum is an uncured rubber for hot vulcanized belt splicing. It is designed for use as a skim rubber replacement material in splicing MSHA Grade fabric conveyor belts. This material is designed to be used in both finger and step splices of MSHA Grade fabric conveyor belts. FEATURES • Enhances the working life of MSHA Grade fabric belt splices • Improves flexibility and strength of MSHA Grade conveyor belt splices • Eliminates surface contamination (normal application) with double sided poly • Uses poly colour coding system to ID compound

MSHA CS-21 FABRIC BELT TIE GUM

PRODUCT CODE

AA-FBGMSHA-030

POLY COLOR BOTH SIDES Orange

THICKNESS/GAUGE FRAC MM

WIDTH MM

- .7 .030 .5

LENGTH

ROLL WEIGHT

7.4

LB 16.3

AA-FBGMSHA-040

Orange

1 .040

10.6

23.3

AA-FBGMSHA-060

Orange

1.5 .060

15.9

34.9

MSHA CS-21 FABRIC BELT TIE GUM PROPERTIES

Rubber Color

Black

Poly Liner Color

Orange (double-sided)

Base Polymer

SBR/BR Rubber

Specific Gravity

1.39 - 1.43

Hardness

57 - 67 Shore A

Rubber Tensile

1450 - 1700 psi

Rubber Elongation

500 - 700% (at break)

Shelf Life

6 Months at 70 ˚F (21 ˚C) or 12 Months at 50 ˚F (10 ˚C)

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HOT SPLICING

Fabric Belt Cover Stock is an uncured rubber used in hot vulcanized belt step and finger splicing. It is designed for use as a cover rubber replacement material when splicing fabric conveyor belts. A high abrasion compound, it will to bond to cured cover rubber in all standard grades of fabric conveyor belts. FEATURES • Enhances working life of fabric splices • Improves wear and tear resistance on conveyor belt splices • Eliminates surface contamination (normal application) with double sided poly • Uses poly color coding system to ID compound • For Natural Rubber (NR), Polyisoprene (IR), StyreneButadiene (SBR), Polybutadiene (BR), Polychloroprene i.e. - Neoprene (CR) rubber belt splices

FABRIC BELT COVER STOCK

POLY COLOR BOTH SIDES

THICKNESS/GAUGE FRAC MM

WIDTH M

LENGTH IN

ROLL WEIGHT

PRODUCT CODE

AA-FBC-031

White

1/32 .7 .031

15.3

AA-FBC-062

White

1/16 1.6 .063

13.9

30.6

AA-FBC-093

White

3/32 2.3 .090

13.3

29.3

AA-FBC-125

White

1/8 3.2 .126

14.8

32.7

AA-FBC-156

White

5/32 3.9 .153

18.1

39.8

AA-FBC-187

White

3/16 4.7 .185

13.6

AA-FBC-218

White

7/32 5.5 .216

35.1

AA-FBC-250

White

1/4 6.3 .248

18.3

40.2

FABRIC BELT COVER STOCK PROPERTIES

Base Polymer

NR Rubber

Rubber Color

Black

Poly Liner Color

White (double sided)

Specific Gravity

1.15 - 1.21

Hardness

65 - 75 Shore A

Rubber Tensile

2500 - 3000 psi

Rubber Elongation

300 - 500% (at break)

Shelf Life

6 Months at 70 ˚F (21 ˚C) or 12 Months at 50 ˚F (10 ˚C)

www.almex.com

FABRIC BELT COVER STOCK

MSHA CS-21 FABRIC BELT COVER STOCK

HOT SPLICING MSHA CS-21 FABRIC BELT COVER STOCK Almex 48601 MSHA Grade Fabric Belt Cover Stock is an uncured rubber for hot vulcanized belt splicing. It is designed for use as a cover rubber replacement material in splicing MSHA Grade fabric conveyor belts. The material is designed to be used in both finger and step splices of MSHA Grade fabric conveyor belts. FEATURES • Enhances working life of MSHA Grade fabric belt splices • Improves flexibly and strength of MSHA Grade conveyor belt splices • Eliminates surface contamination (normal application) with double sided poly • Uses poly colour coding to ID compound

MSHA CS-21 FABRIC BELT COVER STOCK

PRODUCT CODE

POLY COLOR BOTH SIDES

THICKNESS/GAUGE FRAC MM

WIDTH M

LENGTH IN

ROLL WEIGHT KG

AA-FBCMSHA-062

Purple

1/16 1.6 .062

13.9

30.6

AA-FBCMSHA-125

Purple

1/8 3.2 .125

14.8

32.7

AA-FBCMSHA-187

Purple

3/16 4.7 .187

13.6

30.0

MSHA CS-21 FABRIC BELT COVER STOCK PROPERTIES

Base Polymer

SBR/BR Rubber

Rubber Color

Black

Poly Liner Color

Purple (double sided)

Specific Gravity

1.38 - 1.42

Hardness

69 - 78 Shore A

Rubber Tensile

2200 - 2400 psi

Rubber Elongation

400 - 600% (at break)

Shelf Life

6 Months at 70 ˚F (21 ˚C) or 12 Months at 50 ˚F (10 ˚C)

www.almex.com

HOT SPLICING

Skimmed Breaker Fabric is a Leno Weave RFL treated fabric skimmed with uncured rubber for hot vulcanized belt splicing reinforcement. It is designed for use in step splicing and finger splicing of standard grade fabric belts FEATURES • Enhances working life of steel cord belt splices • Improves flexibility and strength of conveyor belt splices • Eliminates surface contamination (normal application) with double-sided poly • Uses poly color coding system to ID compound • For Natural Rubber (NR), Polyisoprene (IR), Styrene-Butadiene (SBR), Polybutadiene (BR), Polychloroprene i.e. - Neoprene (CR) rubber belt splices

SKIMMED BREAKER FABRIC

PRODUCT CODE

AA-BFS-055

POLY COLOR BOTH SIDES

THICKNESS/GAUGE FRAC MM IN

Blue

SKIMMED BREAKER FABRIC PROPERTIES

Rubber Color

- 1.4 .055

WIDTH

LENGTH

ROLL WEIGHT

16.4

Black

Poly Liner Color

Blue (double-sided)

Base Polymer

NR/SBR Rubber

Specific Gravity

1.15 - 1.21

Hardness

60 - 70 Shore A

Rubber Tensile

2600 - 3200 psi

Rubber Elongation

300 - 500% (at break)

Shelf Life

6 Months at 70 ˚F (21 ˚C) or 12 Months at 50 ˚F (10 ˚C)

Fabric Type

Leno Weave Nylon (Warp & Weft)

Fabric Weight

9.0 - 10 oz per square yard

www.almex.com

SKIMMED BREAKER FABRIC

HOT SPLICING STEEL CORD BELT CABLE GUM

STEEL CORD BELT CABLE GUM Steel Cord Belt Cable Gum is an uncured rubber for hot vulcanized belt splicing. It is designed to use as an inter-core cord rubber replacement material in splicing steel cord conveyor belts or a tie gum in fabric belts. This material is designed to bond to cured inter-core rubber and wire cords in all standard grade steel cord conveyor belts. Use Steel Cord Belt Cable Gum for fabric belt cured skim rubber and general bond improvement material for general grade fabric conveyor belts.

FEATURES • Enhances working life of steel cord belt splices • Improves flexibility and strength of conveyor belt splices • Eliminates surface contamination (normal application) with double-sided poly • Uses poly color coding system to ID compound • For Natural Rubber (NR), Polyisoprene (IR), Styrene-Butadiene (SBR), Polybutadiene (BR), Polychloroprene i.e. - Neoprene (CR) rubber belt splices

STEEL CORD BELT CABLE GUM

PRODUCT CODE

POLY COLOR BOTH SIDES

THICKNESS/GAUGE FRAC MM

WIDTH MM

LENGTH IN

ROLL WEIGHT KG

AA-STG-020

Blue

- .5 .020

19.8

AA-STG-040

Blue

- 1 .039

39.6

AA-STG-060

Blue

- 1.5 .059

AA-STG-080

Blue

- 2 .079 1 39 8 26 19.2 42.2

AA-STG-100

Blue

- 2.5 .089 1 39 8 26 24 52.8

AA-STG-120

Blue

- 3 .118 1 39 5 16 18 39.6

STEEL CORD BELT CABLE GUM PROPERTIES

Rubber Color

Black

Poly Liner Color

Blue (double-sided)

Base Polymer

SBR Rubber

Specific Gravity

1.15 - 1.21

Hardness

58 - 68 Shore A

Rubber Tensile

2000 - 2600 psi

Rubber Elongation

300 - 500% (at break)

Shelf Life

6 Months at 70 ˚F (21 ˚C) or 12 Months at 50 ˚F (10 ˚C)

www.almex.com

STEEL CORD BELT COVER STOCK Almex Steel Cord Belt Cover Stock is an uncured rubber for hot vulcanized belt splicing. Highly abrasion resistant, it is designed for use as a cover rubber replacement material in splicing steel cord conveyor belts. It is also designed to bond to cured cover rubber in all standard grades of steel cord conveyor belts.

FEATURES

STEEL CORD BELT COVER STOCK

• Enhances working life of steel cord belt splices • Improves wear and tearing resistance on conveyor belt splices • Eliminates surface contamination (normal application) with double-sided poly • Uses poly color coding system to ID compound • For Natural Rubber (NR), Polyisoprene (IR), Styrene-Butadiene (SBR), Polybutadiene (BR), Polychloroprene i.e. Neoprene (CR) rubber belt splices

THICKNESS/GAUGE

PRODUCT CODE

POLY LINER COLOR BOTH SIDES

AA-STC-001

Green

1/16 1.6 .063

AA-STC-002

Green

3/32 2.3 .090

AA-STC-003

Green

1/8 3.2 .126

AA-STC-004

Green

5/32 3.9 .153

AA-STC-005

Green

3/16 4.7 .185

AA-STC-006

Green

AA-STC-007

Green

FRAC MM

WIDTH M

LENGTH

ROLL WEIGHT

27.6

60.7

26.5

58.2

29.4

64.8

35.9

78.9

27.0

59.5

7/32 5.5 .216

31.6

69.6

1/4 6.3 .248

36.2

79.7

AA-STC-008

Green

5/16 7.8 .307

35.9

78.9

AA-STC-009

Green

3/8 9.3 .365

42.8

94.1

STEEL CORD BELT COVER STOCK PROPERTIES

Rubber Color

Black

Poly Liner Color

Green (double-sided)

Base Polymer

SBR Rubber

Specific Gravity

1.13 - 1.19

Hardness

62 - 70 Shore A

Rubber Tensile

2700 - 3200 psi

Rubber Elongation

400 - 600% (at break)

Shelf Life

6 Months at 70 ˚F (21 ˚C) or 12 Months at 50 ˚F (10 ˚C)

www.almex.com

STEEL CORD BELT COVER STOCK

HOT SPLICING

HOT SPLICING BELT NOODLE GUM

BELT NOODLE GUM

Belt Noodle Gum is an uncured rubber for hot vulcanized belt splicing. It is designed for use as a noodle rubber for steel cord belt splicing or finger splicing of fabric belts. Use it to bond cured inter-core in all standard grade steel cord conveyor belts. Belt Noodle Gum is precision cut on a computer controlled machine for extremely high tolerances. FEATURES • Enhances working life of steel cord belt splices • Improves flexibility and strength of conveyor belt splices • Eliminates surface contamination (normal application) with double-sided poly • Uses poly color coding system to ID compound • For Natural Rubber (NR), Polyisoprene (IR), Styrene-Butadiene (SBR), Polybutadiene (BR), Polychloroprene i.e. - Neoprene (CR) rubber belt splices

BELT NOODLE GUM

PRODUCT CODE

AA-STN-365

POLY COLOR BOTH SIDES Blue

THICKNESS/GAUGE FRAC MM

WIDTH M

- 3 .118 6.4

LENGTH IN

.25

BELT NOODLE GUM PROPERTIES

Rubber Color

Black

Poly Liner Color

Blue (double-sided)

Base Polymer

SBR Rubber

Specific Gravity

1.15 - 1.21

Hardness

58 - 68 Shore A

Rubber Tensile

2000 - 2600 psi

Rubber Elongation

300 - 500% (at break)

Shelf Life

6 Months at 70 ˚F (21 ˚C) or 12 Months at 50 ˚F (10 ˚C)

www.almex.com

ROLL WEIGHT

SILICONE TREATED RELEASE PAPER Almex Silicone Treated Release Paper is a calendered Kraft-type paper with a special rubber flow enhancing coating. It is designed to be used as a release material between the uncured rubber and vulcanizing press. It can be used in step splicing, finger splicing and steel cord splicing of all types of belts. FEATURES • Enhances working life of belt splices • Improves rubber flow during the curing of conveyor belt splices • Eliminates splice surfaces sticking to the press (normal application) with double-sided silicone coating • For Natural Rubber (NR), Polyisoprene (IR), Styrene-Butadiene (SBR), Polybutadiene (BR), Polychloroprene i.e. - Neoprene (CR) rubber belt splices

SILICONE TREATED RELEASE PAPER

THICKNESS/GAUGE PRODUCT CODE

AA-BRP-50100

FRAC -

MM .25

WIDTH IN

.008

M 1275

LENGTH IN

30.5

ROLL WEIGHT FT

100

KG 5

LB 11

SILICONE TREATED RELEASE PAPER PROPERTIES

Paper Type

70# Kraft

Color

Brown

Release

Silicone Treatment (both sides)

Temperature QC

Will darken showing areas of temperature spikes

Shelf Life

6 months at 70 ˚F (21 ˚C) or 12 months at 50 ˚F (10 ˚C)

www.almex.com

SILICONE TREATED RELEASE PAPER

HOT SPLICING

LAGGING

& LINING CERATEX CERAMIC LAGGING

PULLEY LAGGING

LININGS

www.almex.com

CERATEX CDS PREMIUM CERAMIC LAGGING CeraTex CDS Premium Ceramic Lagging is the optimum in conveyor drive system performance. This patented lagging product provides an immediate cost effective solution to conveyor drive problems and additional long-term system benefits. FEATURES • The proprietary design of CeraTex CDS Premium Ceramic Lagging ensures continuous system operations, optimum drive tractions and the removal of water and fines build-up under the most difficult operating conditions • Eliminates belt slippage • Increased belt and pulley life • Exceptional wear life, abrasion resistant • Easily installed: with the pulley in place or in the workshop • Improved belt tracking • Lower cost per ton • Available in 15, 20 and 25mm thickness • Width: 406 mm (16”)

Dimpled tile shown above.

CERATEX CDS PREMIUM CERAMIC LAGGING

DIMPLED TILE

SMOOTH TILE

BELT WIDTH

CERAMIC LENGTH

OVERALL LENGTH

PRODUCT CODE PRODUCT CODE MM IN MM IN MM IN CLP-CDS-18

CLP-NDS-18

CLP-CDS-24

CLP-NDS-24 600 24 600 24 800 32

460 18 460 18 660 26

CLP-CDS-30

CLP-NDS-30 750 30 750 30 960 38

CLP-CDS-36

CLP-NDS-36 900 36 900 36 1100 44

CLP-CDS-42

CLP-NDS-42 1050 42 1050 42 1270 50

CLP-CDS-48

CLP-NDS-48 1200 48 1200 48 1420 56

CLP-CDS-54

CLP-NDS-54 1350 54 1350 54 1570 62

CLP-CDS-60

CLP-NDS-60 1500 60 1500 60 1700 68

CLP-CDS-66

CLP-NDS-66 1660 66 1670 66 1880 74

CLP-CDS-72

CLP-NDS-72 1800 72 1800 72 2000 80

CLP-CDS-78

CLP-NDS-78 2000 78 2000 78 2180 86

CLP-CDS-84

CLP-NDS-84 2100 84 2100 84 2340 92

CLP-CDS-86

CLP-NDS-86 2200 86 2200 86 2380 94

CLP-CDS-96

CLP-NDS-96 2450 96 2400 96 2640 104

www.almex.com

CERATEX CDS PREMIUM CERAMIC LAGGING

PULLEY LAGGING

CERAFLEX PREMIUM CERAMIC LAGGING

PULLEY LAGGING CERAFLEX PREMIUM CERAMIC LAGGING CeraFlex Premium Ceramic Lagging offers excellent performance on smaller pulleys with less stress. The in-line tile arrangement is perfect for lower tension T1 belts. FEATURES

strip length 4”

belt width

4”

8”

• Easy to use, in place installation eliminates the need to remove the pulley from the conveyor system; meaning less downtime • Featuring a Fusion Systems proprietary bonding layer technology significantly enhancing the bond between the lagging and the pulley shell • Tiles are bonded to the rubber on the bottom and all four sides, providing excellent performance in wet, dry or wet/muddy applications where slippage can occur • 38% ceramic contact surface with the belt • Compatible with a range of pulleys • Compatible with Fusion adhesives • Improved belt tracking • Lower cost per ton • Available in 12 and 15 mm thickness • Width 8” • 5 Year Tile Retention Warranty

CERAFLEX PREMIUM CERAMIC LAGGING - 12.5 mm

DIMPLED TILE

ORDER NUMBER

SMOOTH TILE *

FRAS DIMPLED *

FRAS SMOOTH

BELT WIDTH

CERAMIC LENGTH OVERALL LENGTH

ORDER NUMBER

MM MM

CL-CFEE-18

CL-CFEE-18S CL-CFEE-18-FR CL-CFEE-18-FRS

450

475

CL-CFEE-24

CL-CFEE-24S CL-CFEE-24-FR CL-CFEE-24-FRS

600

625

900

CL-CFEE-30

CL-CFEE-30S CL-CFEE-30-FR CL-CFEE-30-FRS

750

1050

CL-CFEE-36

CL-CFEE-36S CL-CFEE-36-FR CL-CFEE-36-FRS

900

892

1200

CL-CFEE-42

CL-CFEE-42S CL-CFEE-42-FR CL-CFEE-42-FRS

1050

1075

1350

CL-CFEE-48

CL-CFEE-48S CL-CFEE-48-FR CL-CFEE-48-FRS

1200

1225

1500

CL-CFEE-54

CL-CFEE-54S CL-CFEE-54-FR CL-CFEE-54-FRS

1350

1375

1650

CL-CFEE-60

CL-CFEE-60S CL-CFEE-60-FR CL-CFEE-60-FRS

1500

1525

1800

CL-CFEE-66

CL-CFEE-66S CL-CFEE-66-FR CL-CFEE-66-FRS

1650

1675

1950

CL-CFEE-72

CL-CFEE-72S CL-CFEE-72-FR CL-CFEE-72-FRS

1800

1825

2100

CL-CFEE-78

CL-CFEE-78S CL-CFEE-78-FR CL-CFEE-78-FRS

1950

1975

2250

CL-CFEE-84

CL-CFEE-84S CL-CFEE-84-FR CL-CFEE-84-FRS

2100

2125

2400

CL-CFEE-90

CL-CFEE-90S CL-CFEE-90-FR CL-CFEE-90-FRS

2250

2025

2550

CL-CFEE-96S

2400

2425

2700

CL-CFEE-96

CL-CFEE-96-FR

www.almex.com

CL-CFEE-96-FRS

750

PULLEY LAGGING FUSIONLAGG BLD

FUSIONLAGG BLD

FusionLagg BLD (Black Large Diamond) is a large profile pulley lagging, ideal for driven pulleys with medium tension belt ratings. FEATURES • • • •

Synthetic rubber Exceptionally high abrasion resistance and modulus Exceptional grip and wear resistance Pressure FusionLagg has significantly longer life than steam cured pulleys • Will not prematurely harden • Fusion bonding layer technology • Press cured using high temperature and pressure

FUSIONLAGG BLD

THICKNESS/GAUGE

PRODUCT CODE

CFL-BLD-5033 12

CFL-BLD-5033W

WIDTH MM

LENGTH IN

ROLL WEIGHT FT

.5 1500 60 10 33 321 708 .5

2000

419

922

CFL-BLD-5050

1500

15.24

487

1071

CFL-BLD-5050W

2000

15.24

633

1394

CFL-BLD-6233

.625

1500

402

885

CFL-BLD-6233W

.625

2000

524

1154

CFL-BLD-6250

.625

1500

15.24

610

1342

CFL-BLD-6250W

.625

2000

15.24

793

1744

.75

1500

509

1121

CFL-BLD-7533

CFL-BLD-7533W

19 .75 2000 78 10

CFL-BLD-7550

19 .75 1500 60 15.24 50 772 1698

CFL-BLD-7550W

33 664 1461

.75 2000 78 15.24 50 1004 2209

FUSIONLAGG BLD PROPERTIES

Colour

Elastomer

Black NR/BR

Tensile Strength

28.5 Mpa

Elongation at Break

500%

2700 psi

DIN 53504

Density

1.12 g / cm

DIN 53505

Hardness

60 (±5) Shore A

DIN 53505 DIN 53516

Abrasion Resistance

105 mm

Groove Dimensions

4 mm x 3 mm

3/16” x 1/8”

Diamond Dimensions

45 mm x 79 mm

1 13/16” x 3 1/8”

www.almex.com

DIN 53504

PULLEY LAGGING

FUSIONLAGG BMD

FUSIONLAGG BMD FusionLagg BMD (Black Mini Diamond) is a medium profile pulley lagging, ideal for driven pulleys with medium to low tension belt ratings. FEATURES • • • •

Synthetic rubber Exceptionally high abrasion resistance and modulus Exceptional grip and wear resistance Pressure FusionLagg has significantly longer life than steam cured pulleys, will not prematurely harden • Fusion bonding layer technology • Press cured using high temperature and pressure

FUSIONLAGG BMD

THICKNESS/GAUGE MM

WIDTH MM

LENGTH IN

ROLL WEIGHT

PRODUCT CODE

CFL-BMD-2533 6 .25 1500 60 10 33 113 249

CFL-BMD-2533W 6 .25 2000 78 10 33 146 322 CFL-BMD-2550 6

.25 1500 60 15.24 50 170 375

CFL-BMD-2550W

.25

2000

78 15.24 50 221 487

CFL-BMD-3733 9.5 .375 1500 60 10 33 177 391

CFL-BMD-3733W 9.5

CFL-BMD-3750 9.5 .375 1500 60 15.24 50 269 593

CFL-BMD-3750W 9.5 .375 2000 78 15.24 50 350 770

.375 2000

78 10 33 231 509

CFL-BMD-5033 12 .5 1500 60 10 33 224 494

CFL-BMD-5033W 12

.5 2000 78 15.24 50 292 645

CFL-BMD-5050 12

.5 1500 60 15.24 50 340 749

CFL-BMD-5050W 12

.5 2000 78 15.24 50 442 972

FUSIONLAGG BMD PROPERTIES

Colour

Black

Elastomer

NR/BR

28.5 Mpa

Tensile Strength

2700 psi

DIN 53504

Elongation at Break

500%

Density

DIN 53505 1.12 g / cm3

DIN 53504

Hardness

60 (±5) Shore A

Abrasion Resistance

DIN 53516 105 mm3

Groove Dimensions

4 mm x 3 mm

Diamond Dimensions

45 mm x 79 mm

www.almex.com

3/16” x 1/8” 1 13/16” x 3 1/8”

DIN 53505

PULLEY LAGGING FUSIONLAGG WMD

FUSIONLAGG WMD

FusionLagg WMD (White Mini Diamond) is a small profile pulley lagging, ideal for driven pulleys with medium to low tensions and belt ratings. FEATURES • Press cured, FusionLagg WMD is compounded specifically for use in food, tobacco or pharmaceutical applications • Nitrile rubber content, mounded in a mini diamond pattern for exceptional grip and wear resistance • Provided with the Fusion bonding layer on the reverse side for superior adhesion to pulley surface • Drive pulleys require a small profile and are particularly suited for food handling applications, either wet or dry

FUSIONLAGG WMD

THICKNESS/GAUGE PRODUCT CODE

FRAC

WIDTH IN

LENGTH IN

CFL-WMD-3166 5/16 8 .31 1300 51

ROLL WEIGHT FT

5 16.5 124 56

FUSIONLAGG WMD PROPERTIES

Colour

White

Elastomer

Nitrile

Tensile Strength

10.5 Mpa

DIN 53504

Elongation at Break

620%

DIN 53504

Density

DIN 35050 1.20 g / cm3

Hardness

53 Shore A

Abrasion Resistance

DIN 53516 300 mm3

Groove Dimensions

4 mm x 3 mm

Diamond Dimensions

40 mm x 20 mm

DIN 53505

3/16” x 1/8” 1” x 3/4”

www.almex.com

PULLEY LAGGING FUSIONLAGG OMD

FUSIONLAGG OMD

FusionLagg OMD (Orange Mini Diamond) is a small profile pulley lagging, ideal for driven pulleys with medium to low tensions and belt ratings. FEATURES • Excellent coefficient of friction in wet or muddy installations • Features the Fusion bonding layer technology for superior adhesion to the pulley surface • A natural rubber compound with high abrasion resistance and water in fine shedding capability • The moulded mini diamond pattern offers exceptional grip and wear resistance • Ideal for driven head or tail pulleys requiring a medium profile and particularly suited for wet applications

FUSIONLAGG OMD

THICKNESS/GAUGE PRODUCT CODE

CFL-OMD-650

WIDTH

.25

1500

LENGTH IN 59.5

M 15.25

ROLL WEIGHT FT

LB 150

FUSIONLAGG OMD PROPERTIES

Colour

Orange

Elastomer

NR Blend

20 Mpa

Tensile Strength

2900 psi

DIN 53504

Elongation at Break

600%

Density

DIN 35050 1.05 g / cm3

DIN 53504

Hardness

45 (±5) Shore A

Abrasion Resistance

DIN 53516 65mm3@ 5 N

Groove Dimensions

4 mm x 3 mm

Diamond Dimensions

40 mm x 20 mm

www.almex.com

3/16”x 1/8” 1”x 3/4”

DIN 53505

PULLEY LAGGING FUSIONLAGG URDS

FusionLagg URDS (unique triangular pattern) is a small or large profile pulley lagging, ideal for driven pulleys with medium to very high tension and belt ratings.

FUSIONLAGG URDS

FEATURES • FusionLagg URDS is designed to be applied to the pulley with the grooves in the lagging running horizontal to the pulley face • The profile pattern provides effective surface contact with the conveyor belt • The open area or spacing between the profiles effectively removes product fines, moisture and water when present on the system • Positive belt traction, creating exceptional wear life • Easy to install • Improved belt tracking • Better system up-time creating lower costs • Universal rubber sheet offers little or no waste • Standard 12 &15 ml

FUSIONLAGG URDS

THICKNESS/GAUGE

WIDTH

LENGTH

ROLL WEIGHT

PRODUCT CODE FRAC MM IN MM IN M FT KG

FL-URDS-12*

1/2 12 .5 1524 60 15.25 50 318 700

FL-URDS-15

5/8 15 .625 1524 60 15.25 50 375 825

FL-URDS-20

3/4 20 .75 1524 60 15.25 50 525 1155

FL-URDS-25

1524

15.25 50 669 1473

* Small diamond available in 12.7 mm (1/2”) only.

FUSIONLAGG URDS PROPERTIES

Colour

Black

Elastomer

NR/BR

Tensile Strength

20 Mpa

Elongation at Break

500%

DIN 53504

Density

1.12 g / cm2

DIN 35050

Hardness

60 (±5) Shore A

DIN 53505

Abrasion Resistance

<105 mm

DIN 53516

2700 psi

www.almex.com

DIN 53504

PULLEY LAGGING FUSION STRIPLAGG URDS FUSION STRIPLAGG URDS

Fusion StripLagg URDS (unique triangular pattern) is a small or large profile pulley lagging, ideal for driven pulleys with medium to very high tension & belt ratings. FEATURES

• Fusion StripLagg URDS is designed to be applied to the pulley with the grooves in the lagging running horizontal to the pulley face • The profile pattern provides effective surface contact with the conveyor belt • The open area or spacing between the profiles effectively removes product fines, moisture and water when present on the system • Positive belt traction, creating exceptional wear life • Easy to install • Improved belt tracking • Better system up-time creating lower costs • Universal rubber sheet offers little or no waste • Large aggressive diamond profile material provided in 12” wide strips

FUSION STRIPLAGG URDS

THICKNESS/GAUGE MM

WIDTH

LENGTH

ROLL WEIGHT

PRODUCT CODE

FL-SURDS-5050 12 .5 304.8 12 15.25 50 61 134

FL-SURDS-5850 15 .675 304.8 12 15.25 50 76 168 FL-SURDS-7550

.75 304.8 12 12.2 40 77 170

FL-SURDS-0150 25 1 304.8 12 10 33 85 184 * Small diamond available in 304.8 mm (.5”) FUSION STRIPLAGG URDS PROPERTIES

Colour

Black NR/BR

Elastomer Thickness/Gauge

20 Mpa Width

Length 2700 psi

Roll Weight DIN 53504

Tensile Strength

Elongation at Break

500%

DIN 53504

Density

1.12 g / cm

DIN 53050

Hardness

60 (±5) Shore A

DIN 53505

Abrasion Resistance

<105 mm

DIN 53516

www.almex.com

PULLEY LAGGING

PrimeDrive is the most unique, compatible lagging offered in years. It completely eliminates the grinding and cutting required to remove corroded lagging. FEATURES • Aircraft grade aluminum cores in a flexible wing design, fastened with self-tapping corrosion resistant bolts • Fits on any diameter from 10”to 72” and on any face width, so a few pieces will cover the entire pulley • Fastened with a pneumatic drill and socket driver, avoiding the use of burn permits and the risk of fire or explosion • 2-3 hour change-outs, since hole pattern already exists • Performance increases 200 to 300% in wear life over alternate systems, because the rubber compound has a high percentage of natural rubber • Excellent traction due to superior rubber content and no gaps in the lagging • At least 16% more lagging in contact with the belt at all times • No need to inventory numerous pieces with varying radius • A chop saw, T-square and drill are all that is needed to eliminate rusted-on lagging • Large aggressive diamond profile material provided in strip rolls 5.5”wide and 70”long

PRIMEDRIVE LAGGING

THICKNESS/GAUGE

WIDTH

LENGTH

ROLL WEIGHT

PRODUCT CODE FRAC MM IN MM IN MM IN KG

PD-ST-70

5/8 15 .63 140 5.5 1780 70 8 18

Flame Resistant PD-ST-70FR

5/8

.63

140

5.5

1780

PRIMEDRIVE LAGGING PROPERTIES Elastomer

NR Blend

Tensile Strength

3500 psi

Elongation at Break

600%

DIN 53504 DIN 53504

Density

1.3 g / cm

DIN 35005

Hardness

60 Shore A

DIN 53505

Abrasion Resistance

105 mm

DIN 53516

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PRIMEDRIVE LAGGING

LININGS FUSIONWEAR 35 FusionWear 35 is a premium grade pre-cured natural rubber compound, ideal for slurry handling and other wet material handling applications.

FUSIONWEAR 35

FEATURES • Specially formulated for superior wear and abrasion resistance properties • Excellent elasticity and resilience, providing years of economical service in high wear areas • Is manufactured with a proprietary bonding layer technology, available on one or both sides • For use with the full range of Fusion Systems cold bonding adhesives • Proven results in material handling applications such as pipelines, launders, sumps, pumps, hydocyclones, flotation cells, tank and chute linings • Available in 10 M length rolls upon request

FUSIONWEAR 35

THICKNESS/GAUGE

WIDTH

LENGTH

ROLL WEIGHT

PRODUCT CODE MM IN M IN M FT KG

CFW-35SB-1250

170

1/8

1500

15.25

CFW-35SB-2550

1/4

1500

15.25

154

340

CFW-35SB-5050

1/2

1500

15.25

308

680

CFW-35SB-7550

3/4

1500

15.25

515

1135

CFW-35SB-1050 25 1 1500 59 15.25 50 616 1358

FUSIONWEAR 35 PROPERTIES Colour

Tan

Elastomer

Tensile Strength

19 Mpa

Elongation at Break

650%

Density

1.00 g / cm

Hardness

38 (-3) Shore A

DIN 53505

Abrasion Resistance

85 mm @ 5 N

DIN 53516

Resilience

70%

DIN 53512

DIN 53504 DIN 53504 DIN 53505

www.almex.com

LININGS FUSIONWEAR 45 FusionWear 45 is a premium quality natural rubber compound, ideal for both wet and dry abrasive applications.

FUSIONWEAR 45

FEATURES • Outstanding resilience and resistance to wet abrasion and cutting wear • Is manufactured with a proprietary bonding layer technology, available on one or both sides • For use with the full range of Fusion Systems cold bonding adhesives • Proven results in handling applications such as slurries, pipelines, launders, sumps, pumps, hydrocyclones, flotation cells, tank and chute linings as well as bend and snub pulley linings • Available in 10 M length rolls upon request

FUSIONWEAR 45

THICKNESS/GAUGE

WIDTH

LENGTH

ROLL WEIGHT

PRODUCT CODE MM IN MM IN M FT KG

175

CFWO-40SB-1250 3

1/8 1500 59 15.25 50

CFWO-40SB-2550

1/4

1500

15.25

163

358

CFWO-40SB-3750

3/8

1500

15.25

244

537

CFWO-40SB-5050

1/2

1500

15.25

325

716

CFWO-40SB-7550

3/4

1500

15.25

541

1190

CFWO-40SB-1050 25 1 1500 59 15.25 50 659 1450 CFWO-40SB-2050

50 2 1500 59 5 16.5 220 480

FUSIONWEAR 45 PROPERTIES

Colour

Elastomer

Orange NR Blend

Tensile Strength

20 Mpa

Elongation at Break

600%

2900 psi

DIN 53504 DIN 53504

Density

1.02 g / cm

DIN 53505

Hardness

45 (±5) Shore A

DIN 53505

Abrasion Resistance

65 mm3@ 5 N

DIN 53516

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LININGS FUSIONWEAR 60 FusionWear 60 is a specially blended tough rubber compound, ideal in the handling of coarse materials where impact and abrasion wear exist.

FUSIONWEAR 60

FEATURES • High resilience and resistance to permanent deformation makes FusionWear 60 the ideal product for wear problems in the handling of large particle coarse ore • Offers excellent flexibility and enhances the movement of material fines, eliminating caking or buildup of product fines when mixed with larger particles • Exceptional wear and tear resistance • Positive noise reduction • Optimum performance & reliability

FUSIONWEAR 60

THICKNESS/GAUGE

WIDTH

LENGTH

ROLL WEIGHT

PRODUCT CODE MM IN M IN M FT KG

CFW-60SB-1250

182

.125

1500

15.25

CFW-60SB-2550 6 .25 1500 59 15.25 50 87 191 CFW-60SB-3750

.375

1500

15.25

278

612

CFW-60SB-5050

1500

15.25

322

732

CFW-60SB-6250

.625

1500

15.25

416

917

CFW-60SB-7550 20 .75 1500 59 15.25 50 551 1215 CFW-60SB-1050 25 1 1500 59 15.25 50 690 1520 CFW-60SB-2050 50 2 1500 59 5 16.5 230 506

FUSIONWEAR 60 PROPERTIES

Colour

Black

Elastomer

NR/BR

28.5 Mpa

Tensile Strength

2700 psi

DIN 53504

Elongation at Break

500%

DIN 53504

Density

1.12 g / cm3

DIN 53505

Hardness

60 (+/-5) Shore A

DIN 53505

Abrasion Resistance

105 mm3

DIN 53516

Groove Dimensions

4 mm x 3 mm

3/16” x 1/8”

Diamond Dimensions

45 mm x 79 mm

1 13/16” x 3 1/8”

www.almex.com

BELT CLEANING & REPAIR PRODUCTS

SPLICING FOIL

EZ FIX MAX

SKIRTING

RUBBER REPAIR STRIPS

www.almex.com

FUSION COMBI SCRAPER 65/45/65

BELT CLEANING FUSION COMBI SCRAPER 65/45/65 Fusion Combi 65/45/65 is a vulcanized laminate of two hard outer layers, containing a softer green inside layer. Perfect for finer slurry type applications. FEATURES • Twice the wear life of commercial SBR rubber • Produced with the finest natural rubber • Multi-layer construction provides long wear life with excellent cleaning capabilities • Hard outside layers provide wear and rigid stability • Soft inside layer provides superior squeegee type cleaning

FUSION COMBI SCRAPER 65/45/65

THICKNESS/GAUGE

WIDTH

ROLL LENGTH

ROLL WEIGHT

PRODUCT CODE MM IN M IN M FT KG

CCR-6545-7506 20 .75 150 6 15.25 50 34 75

CCR-6545-7508

.75

200

15.25

CCR-6545-755950 20 .75 1500 59 15.25 50 331 730 CCR-6545-1006 25 1 150 6 15.25 50 42 92 CCR-6545-1008 25 1 200 8 15.25 50 54 118 CCR-6545-105950 25 1 1500 59 15.25 50 410 905 CCR-6545-1506 40 1.5 150 6 5 16.5 34 75 CCR-6545-1508

1.5

200

16.5

FUSION COMBI SCRAPER 65/45/65 PROPERTIES

Colour

Black Green

Elastomer

NR/BR NR

Tensile Strength

28 Mpa

22.5 Mpa

Elongation at Break

500%

600%

Density

1.12 g / cm3

1.10 g / cm3

Hardness

60 (±5) Shore A

45 Shore A

Abrasion Resistance

90 mm3

65 mm3

www.almex.com

45 98

FUSION COMBI SCRAPER 85/55/85

BELT CLEANING FUSION COMBI SCRAPER 85/55/85 Fusion Combi 85/55/85 is a vulcanized laminate of two hard outer layers, containing a softer inside grey layer. Perfect for larger sticky applications.

FEATURES • Twice the wear life of commercial SBR rubber • Produced with the finest natural rubber • Multi-layer construction provides long wear life with excellent cleaning capabilities • Hard outside layers provide impact protection • Soft inside layer provides superior squeegee type cleaning

FUSION COMBI SCRAPER 85/55/85

THICKNESS/GAUGE

WIDTH

ROLL LENGTH

ROLL WEIGHT

PRODUCT CODE MM IN M IN M FT KG

LBS

CCR-8555-7506

.75

150

15.25

CCR-8555-7508

.75

200

15.25

111

CCR-8555-755950 20 .75 1500 59 15.25 50 338 854 CCR-8555-1006 25 1 150 6 15.25 50 49 107 CCR-8555-1008 25 1 200 8 15.25 50 63 138 CCR-8555-105950 25 1 1500 59 15.25 50 413 910 CCR-8555-1506

1.5

150

CCR-8555-1508

1.5

200

CCR-8555-155950

1.5

1500

239

525

CCR-8555-2006 50 2 150 6 5 50 43 95 CCR-8555-2008 50 2 200 8 5 50 35 76 CCR-8555-205950 50 2 1500 59 5 50 319 700 FUSION COMBI SCRAPER 65/45/65 PROPERTIES

Colour

Elastomer

Black Grey SBR SBR

Tensile Strength

19.5 Mpa

15 Mpa

Elongation at Break

400%

530%

Density

1.17 g / cm3

1.1 g / cm3

Hardness

85 Shore A

55 Shore A

Abrasion Resistance

100 mm

160 mm3

www.almex.com

BELT CLEANING BELT CLEANING BRUSH PAD BELT CLEANING BRUSH PAD

The Belt Cleaning Brush Pad offers a unique solution to cleaning belts with a profiled surface including those with sidewalls and cleats. FEATURES • Works very well on cleaning products that are profiled and require deburring • A flat pad with 2” fingers which can be adhered to a shaft and mounted in the pulley area • Back surface already prepared for easy installation • Works in belt cleaning applications such as chip belts in pulp and paper and cleaning cement blocks • Can be mounted on any existing pulley

BELT CLEANING BRUSH PAD

WIDTH LENGTH HEIGHT

PRODUCT CODE

CCR-RBP-001

300

IN 11.75

MM 747

IN 29.3

MM 50

BELT CLEANING BRUSH PAD PROPERTIES Elastomer

NR 70% SBR 30%

SBR

Tensile Strength

19 Mpa

15 Mpa

Elongation at Break

550%

530%

Density

1.1 g / cm3

Hardness

65 Shore A

55 Shore A

www.almex.com

IN 2

BELT CLEANING T-BAR BELT CLEANER T-BAR BELT CLEANER

The T-Bar Belt Cleaner offers an excellent balance in cost and wear performance. FEATURES • • • •

Compounded out of a blend of SBR Long wear life at a lower price than other systems Fits into many competitive holders 3 wear surfaces reduces the number of change outs that are required • Molded with a square walled metal tube that has a 3/16” wall thickness on belt widths to 32” and 1/4” on 40” belts and above

T-BAR BELT CLEANER

BELT WIDTH “E” LENGTH “D” LENGTH WEAR “A” WIDTH “C” HEIGHT “B” T-BAR UNIT PRODUCT CODE MM IN M IN M IN MM IN MM IN MM IN

CF-TB-20

500 20 770 30.75 490 19.25 30 1.25 95 3.75 62 2.5

CF-TB-26

650 26 925 36.5 635 25 30 1.25 95 3.75 62 2.5

CF-TB-32

800 32 1075 42.5 787 31 30 1.25 95 3.75 62 2.5

CF-TB-40

1000 40 1270 50 975 38.5 40 1.5 115 4.5 75 3

CF-TB-48

1200 48 1470 58 1180 46.5 40 1.5 115 4.5 75 3

CF-TB-56

1400 56 1670 66 1380 54.5 40 1.5 115 4.5 75 3

CF-TB-60

1500 60 1890 74.5 1600 63

40 1.5 115 4.5 75

CF-TB-72

1800 72 2090 82.5 1800 71

40 1.5 115 4.5 75

T-BAR BELT CLEANER PROPERTIES Elastomer

NR Blend

Tensile Strength

20 Mpa 2755 PSI

Elongation at Break

550%

DIN53504

Density

1.1 g / cm3

DIN53505

Hardness

65 Shore A

DIN53505

DIN53504

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EZ FIX MANUAL URETHANE REPAIR SYSTEM

REPAIR EZ FIX MANUAL URETHANE REPAIR SYSTEM EZ Fix is a two-part, 100% solids urethane compounded for the repair of rubber and PVC conveyor belts and linings. FEATURES • Excellent for conveyor belt repair, pulley repairs, skirt board damage, covering fasteners and cleat repair • Odor free and non toxic • Chemical and abrasion resistant in most applications • The material cures to touch in 2 minutes and can be buffed after two hours • 100% solids means NO shrinkage and NO VOC’s, making it safe to use • Shelf life is 1 year unopened, good for up to 60 days after opening • Standard system is self-leveling • A high viscosity version is available (NS - Non Sag) • Packed in 2 x 200 ml, two-part cartridges and uses a dual plunger dispensing gun • The special mixing tips have a baffle system that mixes the material as it is dispensed • Covers 6.35 mm x 6.35 mm x 6 m

Available as a kit.

EZ FIX MANUAL URETHANE REPAIR SYSTEM

PRODUCT CODE

DESCRIPTION

EF-BR-200KIT

EZ Fix Kit: dispensing unit, 6 cartridges: 200 x 200 ml, 12 mixing tips

EF-BR-200SL

EZ Fix dual cartridge: 200 x 200 ml, 1 mixing tip

EF-MT-1

EZ Fix mixing tip

EF-MT-12

EZ Fix refill mixing tip: 12 pieces

EF-DG-430

EZ Fix dispensing gun

EF-EZPC-50ML

EZ Fix Primer: 50 ml size

EF-EZPC-100ML

EZ Fix Primer: 100 ml size

EF-EZPC-250ML

EZ Fix Primer 250 ml size

EZFIX MANUAL URETHANE PROPERTIES

Colour

Black

Elastomer

Polyurethane

110%

Elongation at Break

Hardness

60 Shore A

Abrasion Resistance

200 mg / 1000 cycles

Tensile Strength

1630 psi / 115 kg / cm2

www.almex.com

EZ FIX PNEUMATIC URETHANE REPAIR SYSTEM EZ Fix is a two-part, 100% solids urethane compounded for the repair of rubber and PVC conveyor belts and linings. FEATURES • Excellent for conveyor belt and pulley repair, skirt board damage, covering fasteners and cleat repair • Odor free and non toxic • Chemical and abrasion resistant in most applications • The material cures to touch in 2 minutes and can be buffed after two hours • 100% solids means NO shrinkage and NO VOC’s, making it safe to use • Shelf life is 1 year unopened, good for up to 60 days after opening • Standard system is self leveling • A high viscosity version is available (NS - Non Sag) • Packed in 2 x 750 ml, two-part cartridges and uses a pneumatic dispensing gun • Can be spray applied, spray attachment included Available as a kit.

EZ FIX PNEUMATIC URETHANE REPAIR SYSTEM

PRODUCT CODE

EF-BR-750SL

DESCRIPTION 1 EZ Fix dual cartridge: 750 x 750 ml, 1 mixing tip

EF-MT-1

1 EZ Fix mixing tip

EF-MT-25

25 EZ Fix refill mixing tips

EF-PDG-750-SA

EZ Fix pneumatic unit with spray attachment

EF-SMT

EZ Fix spray mixing tip assembly

EF-EZPC-250-ML

EX Fix Primer: 250 ml size

EZ FIX PNEUMATIC URETHANE PROPERTIES

Colour

Black

Elastomer

Polyurethane

Elongation at Break

110%

Hardness

60 Shore A

Abrasion Resistance

200 mg / 1000 cycles

Tensile Strength

1630 psi / 115 kg / cm2

www.almex.com

EZ FIX PNEUMATIC URETHANE REPAIR SYSTEM

REPAIR

EZ FIX MAX CONVEYOR REPAIR SYSTEM

REPAIR EZ FIX MAX CONVEYOR REPAIR SYSTEM EZ FIX MAX® is a conveyor repair kit providing a long-lasting repair, strong adhesion and quick cure time. EZ FIX MAX® will extend the life of your conveyor belt by offering excellent wear resistance and durability that is equal to the actual conveyor belt. FEATURES • Reduces conveyor downtime, sets up within 1 hour and can be buffed within 2 hours • Superior adhesion • Permanent solution, not a temporary patch • No crystallization, therefore no cracking or peeling buffed after two hours • Can be stored for up to 12 months • For use on rubber, concrete, wood or metal surfaces • Formulated for easy in-field use with minimal tools and personnel Available as a kit.

EZ FIX MAX CONVEYOR REPAIR SYSTEM

PRODUCT CODE

DESCRIPTION

EF-MAX-750KIT

Full Kit

EF-MAX-A

Part A - Conveyor Repair Polyurethane

700 gr

EF-MAX-B

Catalyst B

49 gr

EF-MAX-CS

Cleaning Solution

50 gr

EF-MAX-P

One Component Urethane Primer

51 gr

HT-LA-100

Latex Gloves

1 pair

HT-BCF-100

Brush

25 ml / 1”

HT-TR-400

Trowel

100 mm / 4”

HT-ST-001

Stir Stick

235 mm / 9.25”

EZ FIX MAX URETHANE PRIMER PROPERTIES

Colour

Black

Elastomer

Polyurethane

Elongation at Break

110%

Hardness

60 Shore A

Abrasion Resistance

200 mg / 1000 cycles

Tensile Strength

1630 psi / 115 kg / cm2

www.almex.com

REPAIR

Almex EZ Fix Primer is a 1-part polymeric resinous based adhesive for bonding elastomeric repair materials to properly prepared rubber. It provides an excellent bond within a few hours at ambient temperature to standard conveyor belt rubbers such as SBR. FEATURES • Can be brushed, rolled or sprayed on properly prepared rubber surfaces • Only one coat required

Photo above shows 800 ml ( 27 ounces).

EZ FIX PRIMER

PRODUCT CODE

EF-EZP-50ML

GRAM

OUNCE

1.7

EF-EZP-100ML

100

3.5

EF-EZP-250ML

250

8.8

EF-EZP-400ML

400

13.5

EF-EZP-800ML

800

EZ FIX PRIMER PROPERTIES

Colour

Amber

Specific Gravity

1.02 (water+1)

Boiling Point

76 ºC to 80 ºC (168.8 ºF to 176 ºF)

Melting/Freezing Point

Not Available

Vapour Pressure

73 - 93 mm Hg. @ 20 ºC (68 ºF)

Vapour Density

3.04 (Air + 1.0)

VOCs

55 - 75%

Solubility

Partially soluble in water

Evaporation Rate

> 4.2

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EZ FIX PRIMER

EZ FILL MAX

EZ FILL MAX is a ceramic filled epoxy. It is a two-part system that can be applied overhead and adheres to any clean surface. It provides excellent abrasion resistance. Use EZ FILL MAX for repair or original installation on pump housings, impellers, hoppers, pipe elbows, transitions, fan housings, vibratory screens and scrubbers, to name a few. FEATURES • Contains large particles of diamond-hard ceramic beads that resist abrasion and small particles of silicone carbide to protect the 100% epoxy holding the large beads • When mixed EZ FILL MAX is ideally suited to application with a trowel or spatula

Photo shows 1 Quart size.

EZ FILL MAX

PRODUCT CODE

LBS

@6mm

@1/4

EZ-FILL-MAX-001

2.27

.165 m2

1.75 ft2

EZ-FILL-MAX-003

12.27

.89 m

9.5 ft2

EZ FILL MAX PROPERTIES

Colour

Gray

Compressive Strength

15,000 psi

Tensile Strength

5,000 psi

Density

19.3 lbs per gallon

Hardness

90 Shore A

Shelf Life

6 months @ 22 ˚C (75 ˚F)

Pot Life

30 minutes @ 22 ˚C (75 ˚F)

Cure Time

6 to 8 hours

Max Temperature

149 ˚C (300 ˚F)

www.almex.com

CERAMIC FILLED EPOXY

REPAIR

REPAIR REPAIR FABRIC Fusion Repair Fabric is excellent for replacing damaged plys within the conveyor belt, and can be used in conjunction with Fusion Filler Rubber.

REPAIR FABRIC

FEATURES • Bonding layer • Recommended for the repair of conveyor belts • Use in conjunction with Fusion Cover Rubber compound, ECRF and CRF adhesives

REPAIR FABRIC

THICKNESS/GAUGE

WIDTH

LENGTH

MM IN

M IN

M FT

PRODUCT CODE

CF-RFB-0633

1.5

.06

600

23.5

CF-RFB-0633W

1.5

.06

1200

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REPAIR COVER RUBBER

COVER RUBBER

Fusion Cover Rubber is recommended for the repair of conveyor belts or as cover for cold bond splice applications. It can also be used in the repair of tank linings under certain conditions. FEATURES • High abrasion index • Excellent abrasion resistance and UV inhibitors, providing durable repairs • Fusion Systems bonding layer on one side for superior conveyor belt adhesion • Offered in several gauges and widths

COVER RUBBER

THICKNESS/GAUGE WIDTH

LENGTH

WIDTH

PRODUCT CODE

MM IN MM IN M FT KG LBS

CR-CRB-0616

1.5

CR-CRB-1216

.06

500

16.5

37.5

3 .125 500 20 5 16.5 14 30.8

www.almex.com

REPAIR FILLER RUBBER Fusion Filler Rubber is excellent for replacing damaged or worn layers in a conveyor belt when building up a repair. The bonding layer on both sides can be layered to provide exceptional adhesion.

FILLER RUBBER

FEATURES • Higher abrasion index than most belt covers • Bonding layer compound • Recommended for repair of conveyor belts or tank linings (under certain conditions) • Use with Fusion Cover Rubber compound, ECRF and CRF adhesives

FILLER RUBBER

THICKNESS/GAUGE WIDTH

LENGTH

WIDTH

PRODUCT CODE

MM IN MM IN M FT KG LBS

CR-FRB-0616

1.5

.06

500

CR-FRB-1216

.125

500

9.5

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REPAIR SPLICING FOIL Fusion Splicing Foil is excellent for replacing damaged or worn layers in a conveyor belt when building up a repair. Use in conjunction with Fusion Cover Rubber compound.

SPLICING FOIL

FEATURES • • • •

Higher abrasion index than most belt covers Recommended for use in cold splicing of conveyor belts Bonding layer compound Recommended for repair of conveyor belts or tank linings (under certain conditions) • Use in conjunction with Fusion Cover Rubber compound, ECRF and CRF adhesives

SPLICING FOIL

THICKNESS/GAUGE WIDTH

PRODUCT CODE

LENGTH

WIDTH

MM IN MM IN M FT KG LBS

CF-SF-032316

.08

.03

500

16.5

CF-SF-032333

.08

.03

500

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REPAIR

STANDARD REPAIR PATCHES

STANDARD REPAIR PATCHES Fusion Standard Repair Patches are ideal for the repair of puncture or gouge damage, to the conveyor belt cover as well as longitudinal rips. FEATURES • • • • • •

Economical Won’t damage the conveyor belt Durable, may last as long as the original belt Available in various sizes and widths Bonding layer offers excellent adhesion Optional fabric reinforcement available

STANDARD REPAIR PATCHES - DIAMOND PATCH

SIZE

WEIGHT

PRODUCT CODE

LBS

QUANTITY PER BOX

CP-DP-65

152.4 x 127

6 x 5

CP-DP-108

254 x 203.2

10 x 8

CP-DP-1410

355.6 x 254

14 x 10

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REPAIR FABRIC REPAIR PATCHES FABRIC REPAIR PATCHES

Fusion Fabric Repair Patches offer an economical, yet durable repair for conveyor belt puncture, gouge and longitudinal rip damage. FEATURES • • • • •

Won’t damage the conveyor belt Durable, may last as long as the original belt Available in various sizes and widths Bonding layer offers excellent adhesion Optional fabric reinforcement available, providing longer-term security over standard patches

FABRIC REPAIR PATCHES - REINFORCED DIAMOND PATCH

SIZE

WEIGHT

PRODUCT CODE

LBS

QUANTITY PER BOX

CP-DPF-65

152.4 x 127

6 x 5

CP-DPF-108

254 x 203.2

10 x 8

CP-DPF 0-1410

355.6 x 254

14 x 10

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REPAIR STANDARD REPAIR STRIPS STANDARD REPAIR STRIPS

Fusion Standard Repair Strips are ideal for the repair of puncture or gouge damage, to the conveyor belt cover as well as longitudinal rips. FEATURES • Won’t damage the conveyor belt • Allows the belt to be back in service in a matter of hours • The repair may last as long as the original belt remains in service • All strips feature a bonding layer which offers unrivalled adhesion to the conveyor belt • Repair strips are available in various widths • Optional fabric reinforcement available

STANDARD REPAIR STRIPS

PRODUCT CODE

CR-RS-233

WIDTH MM 50

IN 2

LENGTH MM 10

WEIGHT

LBS 2.2

QUANTITY PER BOX 1

CR-RS-333

4.4

CR-RS-433

100

2.7

5.9

CR-RS-633

150

4.2

9.2

CR-RS-933

225

6.3

13.9

CR-RS-1233

300

8.4

18.5

CR-RS-1633

400

11.2

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REPAIR FABRIC REPAIR STRIPS FABRIC REPAIR STRIPS

Fusion Fabric Repair Strips are ideal for the repair of puncture or gouge damage, to the conveyor belt cover as well as longitudinal rips. Fabric reinforcement provides longer term security over standard strips. FEATURES • Won’t damage the conveyor belt • Allows the belt to be back in service in a matter of hours • The repair may last as long as the original belt remains in service • All strips feature a bonding layer which offers unrivalled adhesion to the conveyor belt • Repair strips are available in various widths

STANDARD REPAIR STRIPS

PRODUCT CODE

WIDTH MM

LENGTH MM

WEIGHT K

LBS

QUANTITY PER BOX

CR-RSF-433

100

6.6

CR-RSF-633

150

6.3

13.9

CR-RSF-933

225

9.5

20.9

CR-RSF-1233

300

12.6

CR-RSF-1633

400

www.almex.com

SKIRTING RUBBER FUSION SKIRT 45 ORANGE FUSION SKIRT 45 ORANGE

Fusion Skirt 45 Orange is a high grade rubber skirtboard. It is press cured for maximum flexibility and durability. It provides a reliable and long-lasting solution for reducing conveyor spillage and material waste.

FEATURES • Made from natural rubber and is available in a variety of thicknesses • Does not include a bonding layer

FUSION SKIRT 45 ORANGE

THICKNESS/GAUGE

WIDTH

LENGTH

ROLL WEIGHT

PRODUCT CODE MM IN M IN M FT KG

CFS-40O-3750 10 .375 1500 60 15.25 50 81.2 179 CFS-40O-5050 12 .5 1500 60 15.25 50 337 743 CFS-45O-7550 19 .75 1500 60 15.25 50 534 1177 12 mm and 19 mm thickness are stocked by Shaw Almex FUSION. Other thicknesses are available by special order and require a longer delivery time.

FUSION SKIRT 45 ORANGE PROPERTIES

Colour

Elastomer

Orange NR Blend

Tensile Strength

20 Mpa

Elongation at Break

600%

2900 psi

DIN 53504 DIN 53504

Density

1.02 g / cm

DIN 53505

Hardness

45 (±5) Shore A

DIN 53505

Abrasion Resistance

65 mm3@ 5 N

DIN 53516

www.almex.com

SKIRTING RUBBER FUSION SKIRT 60 BLACK FUSION SKIRT 60 BLACK

Fusion Skirt 60 Black is a standard SBR rubber. This product is economically priced for standard skirtboard applications.

FEATURES • Press cured • Standard roll sizes and thicknesses • Recommended for use as skirting material and also OEM applications in bulk handling

FUSION SKIRT 60 BLACK

THICKNESS/GAUGE

WIDTH

LENGTH

ROLL WEIGHT

PRODUCT CODE MM IN M IN M FT KG

SBR-60-1248

3 .125 1220 48 15.25 50 379 172

SBR-60-2548

6 .25 1220 48 15.25 50 156 344

SBR-60-3748

.375

1220

15.25

243

537

SBR-60-5048

1220

15.25

309

681

SBR-60-7548

20 .75 1220 48 15.25 50 465 1025

SBR-60-1048

SBR-80-1048 (80 Duro) 25

1220

48 15.25 50

15.25

617

12 mm and 19 mm thickness are stocked by Shaw Almex FUSION. Other thicknesses are available by special order and require a longer delivery time.

FUSION SKIRT 60 BLACK PROPERTIES Colour

Black

Elastomer

SBR

Tensile Strength

1000 psi / 6.9 Mpa

Elongation at Break

400% 55 ± 5 Shore A

Hardness

www.almex.com

1360

637 1405

STANDARD

HAND &

POWER

TOOLS KNIVES & BLADES

ROLLERS LAYOUT TOOLS

STEEL CABLE

STRIPPING BELT STRIPPING

CLAMPS & BUCKLES

BRUSHES BUFFING & SHARPENING

ACCESSORIES

www.almex.com

TOOLS & ACCESSORIES

KNIVES & BLADES

HEAVY DUTY ANGLE HEAD UTILITY KNIFE

HOOK BLADES

HT-KHA-001

HT-KHAB-001

offset head, change blades without tool

SUPER HEAVY DUTY RAZOR KNIFE HT-KSHG-001

STANDARD SNAP-OFF BLADES HT-KHGB-050S

25 mm (1”)

pack of 50. 18 mm ( .7”)

SNAP-OFF BLADES

SOLID SKIVING BLADES

HT-KSHGB-020

HT-KHGSB-010

pack of 20. 25 mm ( 1”) for HT-KSHGB-001

ROTARY CUTTING KNIFE HT-KRC-001 38.7 mm (2.362”)

for Heavy Duty Angle Head Utility Knife HT-KHA-001

pack of 10. 18 mm ( .7”)

RUBBER KNIFE HT-KR-006 with stiff blade. 152.4 mm ( 6”)

www.almex.com

HEAVY DUTY KNIFE HT-KHG-001 with rubber handle. 18 mm ( .7”)

SUPER SHARP SNAP-OFF BLADES HT-KHGB-050SS pack of 50. 18 mm ( .7”)

SNAP-OFF STEEL CABLE HOOK BLADES HT-KHGHB-005 pack of 5. 18 mm ( .7”)

RUBBER OFFSET KNIFE HT-OFF-001 over all length. 304.8 mm (12”)

TOOLS & ACCESSORIES

CURVED V - TRIM KNIFE

OFFSET PLY KNIFE

HT-KCV-225

HT-KP-060

50.8 mm x 19 mm ( 2”x 3/4”)

OFFSET PLY KNIFE HT-KP-120 .120 offset

.060 offset

STRAIGHT PLY KNIFE HT-KP-422 notch 1.6 mm ( .062”)

AWL BODY

AWL POINT

HT-AW-001

HT-AW-093

101 mm ( 4”)

BEVEL POINT KNIFE HT-KBP-004 101.6 mm x 25.4 mm ( 4”x 1”)

55.5 mm x 2.3 mm ( 2.187”x .093”)

MILL KNIFE HT-KM-001 wood handle

KNIVES & BLADES

OFFSET PLY KNIFE HT-KP-080 .080 offset

HAWK BILL PLY KNIFE HT-KPH-001 K-32, blade length 50 mm ( 2”)

HEAVY DUTY FABRIC SHEERS HT-SHD-125 137.5 mm ( 12 1/2”)

MILL KNIFE BLADE HT-KMB-002 152.4 mm x 15.8 mm ( 6”x 5/8”)

www.almex.com

TOOLS & ACCESSORIES

KNIVES, BLADES & ROLLERS

KNIVES & BLADES

PLY LIFTER

RUBBER FLASHER

HT-PL-001

HT-TK-001

304.8 mm (12”)

228.6 mm ( 9”)

RUBBER SHAVER HT-KHG-001 with pack of 100 replacement blades, HT-KRSB-100

ROLLERS

SMOOTH FLAT ROLLER

HT-RLS-001

HT-RLS-004

HT-RLS-005

50.8 mm x 12.7 mm ( 2”x 1/2”)

CURVED STEEL CORD CABLE ROLLER

PORCUPINE ROLLER

HT-RLC-001

HT-RLP-001

50.8 mm x 12.7 mm ( 2”x 1/2”)

50.8 mm x 50.8 mm ( 2”x 2”)

CORRUGATED STITCHER

HT-STC-003

HT-STC-006

HT-STC-003

50.8 mm x .8 mm ( 2”x 1/32”)

50.8 mm x 50.8 mm ( 2”x 2”)

HT-STC-006

50.8 mm x 3.1 mm ( 2”x 1/8”)

www.almex.com

50.8 mm x 63.5 mm ( 2”x 2 1/2”)

CORRUGATED STITCHER HT-STC-005 50.8 mm x 1.5 mm ( 2”x 1/16”)

CORRUGATED STITCHER HT-STC-004

HT-STC-004

50.8 mm x 6.35 mm ( 2”x 1/4”)

TOOLS & ACCESSORIES

SINGLE ROW SPIKE ROLLER HT-RLP-003 57.15 mm ( 2 1/4”) diameter x 6.35 mm ( 1/4”)

DOUBLE ACTING ROLLER

ROLLERS & LAYOUT TOOLS

ROLLERS

DOUBLE ACTING ROLLER

HT-STD-024 HT-RLP-003

HT-STD-036

for belt widths up to 122 cm ( 48”)

for belt widths up to 183 cm ( 72”)

LAYOUT TOOLS

DOUBLE ACTING ROLLER HT-STD-048 for belt widths up to 243 cm ( 96”)

METAL SET SQUARE HT-SQ-12 30.4 cm ( 12”)

BLUE MARKING CHALK HT-CLC-001 refill

METAL T-SQUARE HT-MTS-001 122 cm ( 48”)

TAPE MEASURE HT-MT-025 63.5 cm x 2.52 cm ( 25”x 1”)

METAL LAYOUT RULER HT-MRL-001 91 cm ( 36”)

CHALK LINE HT-CL-050 15.24 M ( 50’)

ALMEX RUBBER MARKING INK PEN HT-MS-001 metallic aluminum coloured ink

www.almex.com

STRIPPING FRAME, WIRE, CLAMPS, BUCKLES & BRUSHES

TOOLS & ACCESSORIES STEEL CABLE STRIPPING

STEEL CABLE BELT STRIPPING WIRE FRAME HT-RLP-003

STEEL CABLE BELT STRIPPING WIRE HT-PW-200

40.64 cm x 24.7 cm ( 16” x 9 3/4”), aluminum with hooks

53.3 cm x .010 cm ( 21” x .040”), 200 per pack

BELT STRIPPING CLAMPS AND BUCKLES

GRIPPING CLAMP

HT-GC-001

HT-GC-002

with pivoting head

with fixed head

BELT STRIPPING BUCKLE

BELT STRIPPING BUCKLE PT-12SS5 127 mm x 190.5 mm x 12.7 mm ( 5”x 7 1/2” x 1/2”), textured ends

BELT STRIPPING BUCKLE

PT-58SS7

PT-34SS10

177.8 mm x 381 mm x 15.8 mm ( 7”x 15”x 5/8”), textured ends

254 mm x 381 mm x 19 mm ( 10”x 15”x 3/4”), textured ends

BRUSHES

ROUND PREMIUM CEMENT BRUSH

FLAT WHITE BRISTLE CEMENT BRUSH

HT-BCR-100P

HT-BCF-200

25.4 mm ( 1”) wide

50.8 mm ( 2”) wide

www.almex.com

FLAT WHITE BRISTLE CEMENT BRUSH HT-BCF 76.2 mm ( 3”) wide

BRUSHES, BUFFING & SHARPENING ACCESSORIES

TOOLS & ACCESSORIES BRUSHES

ROUND CEMENT BRUSH

HT-BCR-100

HT-BCR-150

25.4 mm ( 1”)

ROUND CEMENT BRUSH HT-BCR-200

31.75 mm ( 1 1/4”)

50.8 mm ( 2”)

FOXTAIL DUST BRUSH HT-BF-001 S304 mm ( 12”)

BUFFING & SHARPENING ACCESSORIES

FLAT SHARPENING TOOL HT-DES-004 HT-DES-004 22.8 cm ( 9”), diamond grit

CURVED HAND RASP HT-HR-001 203 mm ( 8”)

SHARPENING STONE HT-SS-001 HT-SDO-010

HT-SS-001

203 mm ( 8”)

CURVED HAND RASP REPLACEMENT PADS HT-HST-002 101 mm ( 4”)

WIRE WHEEL PT-FWW-003 S7.62 cm x 1.27 cm ( 3”x 1/2”)

www.almex.com

BUFFING & SHARPENING ACCESSORIES

TOOLS & ACCESSORIES BUFFING & SHARPENING ACCESSORIES

BUFFING DISC - 16 GRIT

BUFFING DISC - 24 GRIT

PT-BDC7-016

HT-BDC7-024

17.7 cm ( 7”) vented flat tungsten carbide tipped

BUFFING DISC - 16 GRIT

BUFFING DISC - 24 GRIT

PT-BDC4-016 PT-BDC4-016

HT-BDC4-024 PT-BDC4-024

10.1 cm ( 4”) vented flat tungsten carbide tipped

www.almex.com

BUFFING DISC - 36 GRIT PT-BDC7-036 17.7 cm ( 7”) vented flat tungsten carbide tipped

BUFFING DISC - 36 GRIT HT-BDC4-036 PT-BDC4-036 10.1 cm ( 4”) vented flat tungsten carbide tipped

TOOLS & ACCESSORIES

FUSION WIPES

DISPOSABLE VINYL GLOVES

HT-W-005

HT-DG-001

100% cotton, solvent-proof wipes. 2.2 K ( 5 lb.) box

box of 100

RUBBER MALLET

HARD SHELL KNEE PADS

HT-RM-001

HT-HKP-001

355.6 mm ( 14”) length, 63.5 mm ( 2 1/2”) head

foam-lined with velcro fasteners

SOFT SIDED TOOL BAG

PLASTIC TOOL BOX

HT-CB-001

HT-TB-001

431 mm ( 17”)

558 cm ( 22”)

STANDARD CUSHION-HANDLED PINCHER

HT-PCH-010 HT-PCH-010

HT-PCH-014

25.4 cm ( 10”)

35.5 cm ( 14”)

MISCELLANEOUS PRODUCTS

WORK GLOVES HT-WG-001 excellent comfort, dexterity and grip

SAFETY GOGGLES HT-GS-001 soft sided

PLASTIC TOOL BOX HT-TB-002 HT-TB-002 711 cm ( 28”)

SHEAR CABLE CUTTER PT-CC-024 cuts up to 9.5 mm ( 3/8”) cable, with notched blade

www.almex.com

FABRIC BELT SPLICING TOOL KIT

TOOLS & ACCESSORIES FABRIC BELT SPLICING TOOL KIT 2

22 26

34 29

23 11

32 16

28 24

20 5

13 9 4

6 3

8 15

ITEM ITEM PRODUCT CODE QTY.

DESCRIPTION DESCRIPTION

PRODUCT CODE CODE QTY. QTY. DESCRIPTION ITEM PRODUCT

HT-STK-002

Fabric Belt Splicing Tool Kit

HT-TB-001

Plastic Tool Box, 60.9 cm (24”)

20 HT-STC-005 1

Corrugated Stitcher - 50.8 mm x 1.58 mm ( 2”x 1/16”)

HT-KHG-001

Heavy Duty Knife

HT-KHGB-050S

Standard Snap-Off Blades for HT-KHG-001

21 HT-STC-006 1

Corrugated Stitcher - 50.8 mm x 3.17 mm ( 2”x 1/8”)

HT-KSHG-001

Super Heavy Duty Razor Knife

HT-SQ-12

Metal Angle Set Square - 304.8 mm ( 12”)

HT-KSHGB-020

Snap-Off Blades for HT-KSHG-001

HT-MT-025

Tape Measure - 3.65 M x 25.1 mm ( 25’ x 1”)

HT-KM-001

Mill Knife Handle

HT-CL-050

Chalk Line - 15.24 M ( 50’ )

HT-KMB-002

Mill Knife Blade

HT-CLC-001

Blue Marking Chalk Line - refill

HT-KCV-225

Curved V-Trim Knife

HT-KP-060

Offset Ply Knife - .060 offset

HT-PL-001

Ply Lifter - 30.48 cm ( 12”)

HT-AW-001

Awl Body - 10.16 cm ( 4”)

HT-AW-093

Awl Point - 5.3 mm x .23 cm ( 2.1”x .093”)

30 PT-12SS5 1 Belt Stripping Buckle - 12.7 mm x 190.5 mm x 127 mm ( 1/2”x 7 1/2”x 5”)

14 HT-SHD-125

Heavy Duty Fabric Sheers - 31.75 cm (12 1/2”)

PT-FWW-003

Wire Wheel - 76.2 mm x 12.7 mm ( 3”x 1/2”)

Rubber Flasher - 22.86 cm ( 9”)

HT-BF-001

Foxtail Dust Brush

16 HT-RLS-005

Smooth Flat Roller - 5.08 cm x 6.35 cm ( 2”x 2 1/2”)

HT-MS-001

Almex Rubber Marking Ink Pen

17 HT-RLS-001

Smooth Flat Roller - 5.08 cm x 1.27 cm ( 2”x 1/2”)

HT-WG-001

Almex Work Gloves

18 HT-RLP-001

Porcupine Roller - 50.8 mm x 50.8 mm ( 2”x 2”)

HT-MCC-001

Almex Splice Material Cure Card

HT-TK-001

19 HT-RLP-003 1 Single Row Spike Roller - 31.75 mm x 9.52 mm (1 1/4”x 3/8”) dia.

www.almex.com

PT-BDC7-024

1 Buffing Disc - 609.6 mm ( 24”) Grit - 177.8 ( 7”)

HT-DES-004

1 Flat Diamond Grip Sharpening Tool - 228.6 mm ( 9”)

HT-GS-001

HT-PCH-014

1 Standard Cushion Handled Pincher - 355.6 mm (14”)

Safety Goggles - soft sided

STEEL CORD BELT SPLICING TOOL KIT

TOOLS & ACCESSORIES STEEL CORD BELT SPLICING TOOL KIT 2

29 21

30 31 4 7

17 11

25 12

13 19

ITEM PRODUCT CODE QTY.

DESCRIPTION

ITEM PRODUCT PRODUCTCODE CODE QTY.

HT-STK-007

Steel Cord Belt Splicing Tool Kit

HT-TB-001

Tool Box, Plastic

HT-KHA-001 HT-KHAB-001

1 1

Heavy Duty Angle Head Knife Heavy Duty Angle Head, Knife Blades,100 pack

HT-AW-001 HT-AW-093

1 Awl Body with 1 Awl Point, 55.54 mm x 2.36 mm ( 2.187”x .093”)

HT-MS-001

Rubber Marking Ink Pen

20 HT-MT-025

1 Tape Measure, 7.62 M (25’), 25.4 mm ( 1”) wide

HT-BF-001

Foxtail Dust Brush

HT-GS-001

Safety Goggles, Soft Sided

22 HT-RLP-001

1 Roller, Porcupine, 50.8 mm x 50.8 mm ( 2”x 2”)

6 HT-SDO-010 1

Diamond Embedded Oval Knife Sharpener 254 mm ( 10”)

23 HT-RLS-001

1 Roller, Smooth Flat, 50.8 mm x 12.7 mm ( 2”x 1/2”)

7 HT-KRS-001 1

Rubber Shaver Tool with 100, 101.6 mm ( 4”) Angle Blades

24 HT-RLS-005

1 Roller, Smooth Flat, 50.8 mm x 63.5 mm ( 2”x 2 1/2”)

25 HT-STC-003

1 Stitcher, Corrugated, 50.8 mm x 7.9 ( 2”x 5/16”)

HT-PCH-014

DESCRIPTION

Pincers, 355.6 mm ( 14”), w/Cushion Handles

8 HT-KCV-225 1

Curve V-trim Knife 88.9 mm x 19 mm ( 3 1/2”x 3/4”)

26 HT-STC-004 1

HT-KHG-001

Heavy Duty Knife, LT-2

HT-KPH-001

Ply Hawk Bill Knife

27 HT-RLC-001 1

Steel Cable Roller, Special Bevel 63.5 mm x 11.11 mm ( 2 1/2”x 7/16”)

Heavy Duty Fabric Shears, 317.5 mm ( 12 1/2”)

11 HT-KHGB-050S 1

Standard Snap-Off Blades for LT-2 & LT-3 18 mm ( .7”), pack of 50

Super Heavy Duty Razor Knife, 25 mm (.98”)

HT-KSHG-001

13 HT-KSHGB-020 1

Snap-off Blades for HT-KSHG-001 25 mm (.98”), pack of 20

Solid Skiving Blades for LT-2 or LT-3, 10 pcs

HT-KHGSB-010

15 HT-KHGHB-005 1

Snap-off Steel Cable Hook Blades for LT-2 or LT-3, pack of 5

HT-KR-006

Rubber Knife w/Stiff Blade, 152.4 mm (6”)

HT-KRC-001

Rotary Cutting Knife, 59 mm (2.362”)

HT-SHD-125

Stitcher, Corrugated 50.8 mm x 6.35 mm ( 2”x 1/4”)

29 PT-CC-024 1

Shear Type Cable Cutter for 9.52 mm (3/8”) cable, 609 mm (24”)

30 HT-PWW-001 1

Steel Cable Belt Stripping Wire Frame Aluminum, 406 mm x 247 mm (16”x 9 3/4”) w/8 Self-Locking Hooks

31 HT-PW-200 200

Steel Cable Belt Stripping Wire 533 mm x 10 mm ( 21”x 13/32”)

32 HT-CL-050

1 15.24 M ( 50’) Chalk Line w/ Blue Chalk (not shown)

www.almex.com

TOOLS & ACCESSORIES FINGER SPLICE SKIVER KIT FINGER SPLICE SKIVER KIT

Fusion Systems Finger Splice Skiver Kit makes conveyor belt splice preparation a snap. Previously time-consuming, manual work such as finger splice, step splice and steel cord splice preparation can be accomplished far more quickly and efficiently using this kit. FEATURES • The Skiver comes in 110 or 220 volt models and is the most powerful tool of its size. A full 250 watts of power with oscillating movement of 11,000 to 21,000 rpm • Easy-to-adjust thumbwheel for selection of oscillating frequency, 1=lowest oscillation rate to 6=highest oscillation rate • Safe to use oscillating angle of 1.6 degree • Fusions System Finger Splice Skiver Kit comes with: - 1 Fein MultiMaster FMM 250 - 1 Rigid stopping knife (blade) - 1 Carbide rasp - 1 HSS segment saw blade - 1 Carbide-tipped segment saw blade - 1 E-Cut universal saw blade - 1 E-Cut standard saw blade - 1 Backing pad - Sanding Sheets (5 of each grit, 60, 80, 120, 180) - 1 plastic carrying case with internal division for secure storage and transport

FINGER SPLICE SKIVER KIT PRODUCT CODE

DESCRIPTION

PT-ES-001-KIT

Finger Splice Skiver Kit 110V

PT-ES-002-KIT

Finger Splice Skiver Kit 220V

PT-ES-001

Handheld Skiving Tool 110V for Conveyor Belt Cover Removal

PT-ES-002

Handheld Skiving Tool 220V for Conveyor Belt Cover Removal

PT-ESB-001

Spare blade for PT-ES-001 and PT-ES-002

www.almex.com

TOOLS & ACCESSORIES EZ STRIPPER KIT

FEATURES • EZ Stripper comes with 114.3 mm (4.5”) rigid blade, wrench, eye and ear protection, and sturdy carrying case • Designed to the highest technical standards and maintenance-free • Class 2 protective insulation meets multiple safety specifications, such as DIN VDE 0740, IEC 745 and VGB 7j

EZ STRIPPER KIT

PRODUCT CODE

DESCRIPTION

PT-EZS-450KIT

EZ Stripper Kit, including handheld Stripper and accessories

EZ STRIPPER KIT REPLACEMENT PARTS

DESCRIPTION

PT-EZSB-45S

114.3 mm (4 1/2”) still blade for PT-EZS-001

PT-EZSB-80S

203.2 mm (8”) still blade for PT-EZS-001

www.almex.com

EZ STRIPPER KIT

Skip the scraping and pulling and remove old lagging a new way! Previously time consuming work can be accomplished much quicker using the Fusion Systems EZ Stripper Kit.

TOOLS & ACCESSORIES CABLE STRIPPER

CABLE STRIPPER

The Cable Stripper cleanly strips conveyor belt steel cables, on-site or in the shop. Easy to handle, it quickly strips without turning the belt-saving time over manual stripping systems. Steel cables stay surrounded in a thin rubber layer so the core rubber adheres in the splice. FEATURES • Cutting unit for cable pitches up to 25 mm (.98”) and cable diameters up to 14 mm (.55”) • Rubber cover thickness up to 12 mm (.47”) running side and 25 mm (.98”) carrying side PROPERTIES • Pulling winch offers the necessary force to strip a steel cable • Slide unit secures and stabilizes the pulling winch • Available in 3M (9.8’) lengths or 4M (13’ ) widths • Two person operation • Converts to left or right- handed operation

CABLE STRIPPER

PRODUCT CODE

DESCRIPTION

SPECIFICATIONS

BAT-CSM-001

Cutting unit

steel cable belt stripping unit with basic operating accessories

BAT-TB-8.9

Top blade holder, No. 1

for cables up to 8.9 mm (.35”) diameter

BAT-BB-8.9

Bottom blade holder, No. 1

for cables up to 8.9 mm (.35”) diameter

BAT-TB-9.7

Top blade holder, No. 2

for cables up to 9.7 mm (.38”) diameter

BAT-BB-9.7

Bottom blade holder, No. 2

for cables up to 9.7 mm (.38”) diameter

*See Specification Sheet for more blade sizes *Bar slide and winch sold separately

www.almex.com

MAX CLAMP & ULTRAMAX CLAMP

TOOLS & ACCESSORIES MAX CLAMP & ULTRAMAX BELT CLAMP Created for maximum grip, Max Clamp and UltraMax Clamp offer exceptional belt clamping strength for the demanding forces and loads accompanying conveyor belt installations, splicing and repair. Made from high grade aluminum components, both clamp styles are light, safe and durable, making them easy to assemble and transport. In certified pull tests Max and UltraMax exceeded competitor ratings, ensuring that they will not fail under the recommended loads. PROPERTIES FEATURES • UltraMax Clamp units when linked in a tandem configuration generate up to 16 tonnes (38,000 lbs) pulling force • Bolts and handles are uniquely designed to stay assembled, minimizing loss during transport • More than 50% lighter than competitive products • Both Max and UltraMax come with eyelets on both sides which facilitates using them in a tandem set-up, offering even higher pulling forces • Multiple and custom sizes available

MAX CLAMP & ULTRAMAX CLAMP

RATED VALUES

TORQUE

FORCE (ton per clamp)

TOTAL TON (clamp force on belt)

MAX

112 NM 37.6 kg (83 ft lbs)

3,719 kg (8,200 lbs)

7,257 kg (16,000 lbs)

ULTRAMAX

200 NM 68 kg (150 ft lbs)

4,309 kg (9,500 lbs)

8,618 kg (19,000 lbs)

www.almex.com

BELTING ADVANTAGE

TECHNOLOGY

TOOLS RUGGEDIZED

COMPUTER

TABLETS INNOVATIVE

POWER TOOLS

www.almex.com

ALMEXPAD JUNIOR - GENERATION 2

BELTING ADVANTAGE TECHNOLOGY JUNIOR - GENERATION 2

pantone 167c

ALMEXPAD Junior - GEN 2 is a ruggedized, handheld, touch screen computer tablet. It serves as the latest Almex control box user interface for conveyor belt vulcanizers and presses. Operating on a wired connection, it provides a series of reliable systems for improving splice accuracy, reducing splice time and minimizing the potential for human error.

pantone 546c

FEATURES

ALMEXPAD JUNIOR - GEN 2 PRODUCT CODE

BAT-JT1-002

DESCRIPTION

• • • • • • • •

API 23 Operating System (Android 6.0.1. Marshmallow) Dual Speakers 19 V AC/DC-in 32GB Micro SD Card Slot, supports up to 2 TB in size Ruggedized external ports for USB and Ethernet Multiple mounting systems Powered by Android operating system Ambient temperature and humidity readings

ALMEXPAD Junior - GEN 2

ALMEXPAD JUNIOR - GENERATION 2 SPECIFICATIONS

7 in (17.78 cm) Capacitive Multi-Touch Screen High Resolution Display (1024 x 600 dpi - 270 nit)

i. MX6x Dual-Core ARM® Cortex A9 Processor a 1 GHz per core

1 GB DDR3 Memory @ 532 MHz

2250 mAH Batter (internal) - battery life of 7.5h with intermittent use

16 GB eMMC Flash (expandable micro SD Card can support up to 512GB)

USB High-Speed Ports: 2 x USB-A, 1 x USB-B

High-Speed Ethernet Port 10 Mb/100 Mb/1 Gb

Internal Operation Temperature: -14 ºF to 140 ºF (10 ºC to 60 ºC)

Dimension: 23.87 cm x 16.89 cm x 4.44 cm (9.4 in x 6.65 in x 1.75)

www.almex.com

SENIOR - GENERATION 2

pantone 167c

ALMEXPAD Senior - GEN 2 is a ruggedized, handheld, touch screen computer tablet. It serves as the latest Almex control box user interface for conveyor belt vulcanizers and presses. Operating on a wired connection, it provides a series of reliable systems for improving splice accuracy, reducing splice time and minimizing the potential for human error.

pantone 546c

FEATURES • • • • • • • • •

API 23 Operating System (Android 6.0.1. Marshmallow) Dual Speakers 12Vdc input Multiple mounting systems Ambient temperature & humidity readings 5M pixel camera Wifi 802.11 bng GPS High power LED lamps for field service pictures and reporting

ALMEXPAD SENIOR - GEN 2 PRODUCT CODE

BAT-JT1-001

DESCRIPTION ALMEXPAD Senior - GEN 2

ALMEXPAD JUNIOR SPECIFICATIONS - GEN 2

Capacitive Multi-Touch Screen High Resolution Display (1024 x 768 dpi - 270 nit)

iMX6 QuadCore ARM Cortex A9 1GHz 2 Gb to 4 Gb DDR3 Memory 532MHz

8 Gb to 64 Gb eMMC Program Memory

45000 mAHr Battery

Internal MicroSD slot 32 Gb to 512 Gb

USB High-Speed Ports: 2 x USB-A, 1 x USB-B

High - Speed Ethernet Port 10 Mb/100 Mb/1 Gb

Internal Operation Temperature: - 14 ºF to 140 ºF (10 ºC to 60 ºC)

mPCIe Expansion Slot for LTE Support

www.almex.com

ALMEXPAD SENIOR - GENERATION 2

ALMEX PAD SENIOR - GENERATION 2

BELTING ADVANTAGE TECHNOLOGY

SG1 SWITCHGEAR CONTROL BOX The Almex SG1 Switchgear Box offers the very latest in control box technology. Using the ALMEXPAD Senior as an interface allows for easy, comprehensive splice cycle management. The SG1 can be built to accommodate specific voltage requirements.

FEATURES • • • • • • • • •

Real-time temperature control of up to 4 platens Input cure profiles by adjusting set points and dwell times Temperature and set point indicators LCD menu Coolant pump control Temperature, pressure and current data logging Wireless pressure sensing 8-point thermocouple input, 4-point RTD input Audible alarm for out-of-range temperature, pressure or current • WiFi connection to ALMEXPAD Senior • USB data port for communication/logging • Synchronized platen heat-up (2.8 ºC / 5 ºF)

SG1 SWITCHGEAR CONTROL BOX

PRODUCT CODE

BAT-SG1-001

SPECIFICATIONS • PID temperature control with autotuning • PT100 RTD imputs • Pressure range: 0 to 250 PSI

• Voltages: 380V 3ø, 420V 3ø, 480V 3ø, 600V 3ø

• Temperature range: -30 ºC to 45 ºC, ( -22 ºF to 113 ºF )

• Output current: 15A per platen, 25A per platen

• 802.11 WiFi enabled

• Wireless pressure sensing: (433.92 MHz)

• 20 x 4 LCD backlit menu display

• Size: 52.7 cm x 25.4 cm x 47.6 cm, (20 3/4”x 10”x18 3/4”)

• Automatic and manual heating control

• Weight: 30.3 kg (67 lbs)

• Audible alarm: 80-90 dB

• Network up to 8 units to control up to 32 platens simultaneously

www.almex.com

SG1 SWITCHGEAR CONTROL BOX

BELTING ADVANTAGE TECHNOLOGY

8 TON CORDLESS CABLE CUTTER

BELTING ADVANTAGE TECHNOLOGY 8 TON CORDLESS CABLE CUTTER The Almex 8 Ton Cordless Cable Cutter is designed to cut the toughest cable or wire rope used in the industry today. The specially designed flip-top latch and rotating head provides exceptional ease of use and maneuverability in tight working quarters. Its internalized hydraulic system means operators no longer have to deal with leaky hydraulic lines.

FEATURES • • • • • • • • • •

Flip-top latching head Internal hydraulic system Tested up to 75kV Maximum capacity .75” / 1.905 cm cable One hand operation Rotational head Rapid advance Ergonomically balanced Weather resistant housing Overload bypass protection

8 TON CORDLESS CABLE CUTTER

PRODUCT CODE

BAT-CBB-110

DESCRIPTION 8 Ton Cordless Cable Cutter, 110V / Battery Powered with Charging Unit and 2 Batteries

BAT-CBB-220

8 Ton Cordless Cable Cutter, 220V / Battery Powered with Charging Unit and 2 Batteries

BAT-CBB-110-SB

110V Spare Battery

BAT-CBB-220-SB

220V Spare Battery

Output

8 Tons

MATERIAL

MINIMUM

MAXIMUM

Weight

10 lbs with Battery

Wire Rope

3/4”

Size

12.5”

Rebar (Sc 40)

5/8”

.95”

Rebar (Sc 60)

1/2”

Ground Rod

5/8”

ACSR

477 MCM

5/8”

RANGE

SPECIFICATIONS

Jaw Opening

CUTTING ESTIMATES

BP-70E

ACSR Cable 336 ACSR

Standard Guy Wire

.75” / 1.905 cm cable

www.almex.com

TOOLS & ACCESSORIES PORTABLE PULLING WINCH PORTABLE PULLING WINCH

The Portable Pulling Winch is designed for use in combination with the Almex Group handheld electric drive unit (included) and is for use in isolated conditions where portability is required. FEATURES • • • • •

Easy to assemble Winch Guard prevents fingers and clothing entanglement Additional shackles available Optional Belt Stripping Buckles available in three sizes Optional Belt Stripping Clamp available with fixed or pivoting head PROPERTIES • Winch pulling force: 680.4 K (1500 lbs)

PORTABLE PULLING WINCH PRODUCT CODE

DESCRIPTION

BAT-WNE-110KIT

1 Winch, 1 Driver, 3 Shackles, 1 Driver Adapter, 1 Strap

BAT-WNE-220KIT

1 Winch, 1 Driver, 3 Shackles, 1 Driver Adapter, 1 Strap

PORTABLE PULLING WINCH KIT REPLACEMENT PARTS

DESCRIPTION

SPECIFICATIONS

BAT-WNE-110/220

Portable Belt Winch

Pulling force: 660.4 K (1500 lbs)

BAT-WNE-DU-110/220

Electric Driver Unit

120 V - 60 Hz, 15A, no load speed 28 rpm, load speed 17 rpm

BAT-WNE-NPS

Nylon Pulling Strap

Working load limit: 1513 K (3335 lbs)

BAT-WNE-SB

Stop BAR

25.4 mm x 76.2 mm (1”x 3”) with 2 Bolts

BAT-WNE-SH

Shackle

12.7 mm (1/2”)

PORTABLE PULLING WINCH KIT OPTIONAL ACCESSORIES PT-12SS5

DESCRIPTION

SPECIFICATIONS

Belt Stripping Buckle

Small Buckle: 5”x 7 1/2” x 1/2” with textured ends

PT-58SS7

Belt Stripping Buckle

Medium Buckle: 7”x 15”x 5/8” with textured ends

PT-12SS5

Belt Stripping Buckle

Large Buckle: 10”x 15” x 3/4” with textured ends

HT-GC-001

Gripping Clamp

with pivoting head

HT-GC-002

Gripping Clamp

with fixed head

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BELTING ADVANTAGE TECHNOLOGY BELT CUTTER KIT

BELT CUTTER KIT

The Almex BAT Belt Cutter Kit includes belt cutter, driver unit and one assembly wrench. Cuts straight warp and plied conveyor belting as well as non-reinforced rubber. Excellent for slitting and finger cutting, this tool is capable of cutting all fabric plied rubber belting up to 41.28 mm (1 5/8”). FEATURES

Belt Cutter with 36V Driver

• Driver units available in: - 36 V cordless (110 V, 220 V charger) - Electric (110 V, 220 V) - Pneumatic (air) - Gas powered • Drivers can be changed from cordless to electric or pneumatic in less than 30 seconds • 36 V power feature cuts 9.53 mm (3/8”) rubber, 76.2 m (250 ft) per battery • Unit can be reversed in a binding situation • Wide base to stand on its own • Lightweight aluminum construction • Bearing wheels for ease of glide • Easy serviceability • Guard can be lifted out of the way and stay in a fixed position • Sharpenable, hardened D2 material blade • Replaceable blade

BELT CUTTER WITH DRIVER

PRODUCT CODE

BELT CUTTER DESCRIPTION

BAT-RSB-36V-110

Belt Cutter w/ 36V driver - 110V charger

BAT-RSB-36V-220

Belt Cutter w/ 36V driver - 220V charger

BAT-RSE-110

Belt Cutter w/ 110V AC electric driver

BLADE SIZE 203 mm (8”) dia

WEIGHT

RPM

12 kg / 26 1/2 lbs

203 mm (8”) dia

12 kg / 26 1/2 lbs

203 mm (8”) dia

11 kg / 24 lbs

BAT-RSE-220

Belt Cutter w/ 220V AC electric driver

203 mm (8”) dia

11 kg / 24 lbs

BAT-RSP-001

Belt Cutter w/ pneumatic (air) driver

203 mm (8”) dia

10.5 kg / 23 lbs

BAT-RSG-001

Belt Cutter w/ gas powered driver

203 mm (8”) dia

13.2 kg / 29 lbs

NOTE: DO NOT USE HAMMER MODE ON ANY DRIVER ATTACHED TO AN ALMEX GROUP BELT CUTTER

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BELTING ADVANTAGE TECHNOLOGY BELT CUTTER KIT DRIVERS

36V Driver

PRODUCT CODE

BELT CUTTER KIT DRIVERS

DRIVERS & BATTERIES DRIVER

BAT-RDB-36V-110

36V driver w / 110V charger

BAT-RDB-36V-220

36V driver w / 220V charger

BAT-CH-36V-110

36V battery charger - 110V

BAT-CH-36V-220

36V battery charger - 220V

BAT-SB-36V

36V spare battery

DRIVERS W/ADAPTER 120V AC Driver

PRODUCT CODE

DRIVER

BAT-EDU-110

110V AC driver w / adapter

BAT-EDU-220

220V AC driver w / adapter

BAT-PDU-001

Pneumatic driver w / adapter

BAT-RSG-002

Gas powered driver w / adapter

REPLACEMENT PARTS

Pneumatic Driver

PRODUCT CODE

PRODUCT

BAT-RACB-001

36V driver replacement adapter collar

BAT-RACE-002

AC driver replacement adapter collar

BAT-RACP-003

Pneumatic driver replacement adapter collar

BAT-RSG-003

Gas powered replacement adapter collar

BAT-RSB-8

8” belt cutter replacement blade

SHIPPING WEIGHT 220V AC Driver

PRODUCT CODE

SHIPPING WEIGHT

BAT-RSE-110

18 kg / 40 lbs

BAT-RSE-220

18 kg / 40 lbs

BAT-RSB-36V-110

19.5 kg / 43 lbs

BAT-RSB-36V-220

19.5 kg / 43 lbs

BAT-RSP-001

18 kg / 39 lbs

BAT-RSG-001

20.5 kg / 45 lbs

NOTE: DO NOT USE HAMMER MODE ON ANY DRIVER ATTACHED TO AN ALMEX GROUP BELT CUTTER Gas Driver

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CORDLESS POWER DRIVER UNIT

BELTING ADVANTAGE TECHNOLOGY CORDLESS POWER DRIVER UNIT This Cordless Power Driver Unit offers speed and durability. Its powerful motor provides reliable performance, excellent for the toughest jobs.

FEATURES • • • • •

Unibody powertrain Steel reinforced Durashield housing Hammer on/off ring Ratcheting single sleeve

• 36V Lithium-Ion™ Battery • Available with 110V and/or 220V charger

CORDLESS POWER DRIVER UNIT

PRODUCT CODE

DESCRIPTION

BAT-RDB-36V-110

36V drive unit - 110V charger

BAT-RDB-36V-220

36V drive unit - 220V charger

BAT-CH-36V-110

36V battery charger - 110V

BAT-CH-36V-220

36V battery charger - 220V

BAT-SB-36V

36V spare battery

INCLUDES

SPECIFICATIONS

Max. Capacity in Winching

3000 lbs.

360º Auxiliary Side Handle

No load BPM

0 - 4.26

Carrying Case

No load RPM

0 - 960

One Hour Charger

Rating

36 Volt

Weight

4.35 kg / 9.6 lbs.

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Lithium-Ion™ Batteries

A DIVISION OF ALMEX GROUP www.almex.com

VULCANIZE I SPLICE I REPAIR I MANUFACTURE I LAMINATE I CONSULT I BOND I GRIP I EDUCATE CANADA 800.418.2400 I USA 800.977.5423 I INTERNATIONAL 404.292.8600 SHAW-ALMEX FUSION PRODUCTS I 2016 CATALOG