NABIC Brochure by Crane BS&U

NE W

SAFETY, PRESSURE RELIEF & CONTROL VALVES Safety Relief Valves Pressure Relief Valves Combined Pressure & Temperature Relief Valves Anti-Vacuum Valves Test Valves & Test Equipment

NABIC

OUR GENIUS IS VALVES

YEAR WARRANTY

www.nabicvalves.com

Quality Above All

Contents Quality Above All

Combined Pressure & Temperature Relief Valves

Our Heritage

Fig 500T Combined Pressure & Temperature Relief Valve

DESIGN

CERTIFICATION

All NABIC safety valves were

Pressure Test Certificate and Letters of Conformity for

originally designed and tested in

individual valves can be supplied when requested.

accordance with the requirements of BS 6759 and are now compliant with BS EN 1SO 4126-1:2013.

Anti-Vacuum Valves

Safety Relief Valves

Boilers and pressure vessels, designed to BS specifications,

Fig 500 High Lift Safety Valve

Fig 568 Anti-Vacuum Valve

usually require the fitting of a safety valve which complies with

Fig 500F High Lift Safety Valve

Fig 568SS Anti-Vacuum Valve

BS EN 1SO 4126-1:2013. NABIC valves are also designed to

Fig 500SS High Lift Safety Valve

Fig 520 High Lift Safety Valve

Fig 542 Safety Relief Valve

Fig 542F Safety Relief Valve

46-48 Wilbury Way, Hitchin, Hertfordshire, SG4 0UD Phone: 01462 443322

meet Pressure Equipment Directive guidelines - 2014/68/EU. EU DECLARATION and LETTER of CONFORMITY Description of Pressure Equipment: Safety Valves

MATERIALS

Test Valves & Test Equipment

Materials used in the NABIC safety

Fig 174

valves form no risk to health when

Fig 362, 363 & 364 Pressure Gauge Tester

used in their intended manner.

Model: Fig 500, 500L, 500LF High Lift Safety Valves - DN15, 20, 25, 32, 40, 50 & 65 Fig 500 SS ST High Lift Safety Valves - DN15, 20, 25, 32, 40, 50 & 65 Fig 500 FN, FS, FF, AA, AS, DF High Lift Safety Valves - DN 15, 20 & 25 Fig 542, 542L 542LF Safety Valves - DN15, 20, 25, 32, 40, 50, 65 & 80 Fig 520 High Lift Double Spring Safety Valves Safety Valves - DN 65, 80 & 100 The Pressure Equipment specified below has been designed, manufactured and tested in accordance with the requirements of the Pressure Equipment Directive 2014/68/EU and the following regulations. Category

The NABIC figure 500/542,

Pressure Relief Valves Fig 500L Pressure Relief Valve Fig 542L Pressure Relief Valve

500L/542L, 500F/542F, 500T 20

and 568 valves have been tested and certified as being

WRAS Approved Products, and are listed under the Approved Products Directory.

Module

Notified Body

Certificate Number

Module H1

Bureau Veritas Services SAS, EU Notified Body 0062, 8 Cours du Triangle - Triangle de l’Arche, 92800 Puteaux - La Défense (France)

CE-0062-PED-H1-CRA 001-20-GBR

Products conforming to Cat IV of the PED 2014/68/EU shall include the CE Mark and applicable Notified Body Number 0062. The following transposed European Harmonised standards and other technical specifications have been used: BS EN ISO 4126-1 Signed for and on behalf of: Place of Issue: Date:

Crane Fluid Systems Ipswich January 2021

Recoverable Signature

ASSURANCE

Darren Westwood

Group Quality Manager

Crane Building Services & Utilities operate a Quality

Signed by: dwestwood@cranebsu.com

Assurance system to ISO 9001, which ensures that the quality of production is continuously monitored. All safety valves are set, tested, stamped and sealed, prior to despatch.

A DIVISION OF CRANE LTD. REGISTERED OFFICE: AS ABOVE. REGISTERED IN ENGLAND 98677

Doc 1249 Rev 12

The Company is also approved to ISO 14001 having an effective environmental management policy in place.

Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Nabic assumes no responsibility or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.

Technical Helpline: +44 (0) 1462 443 278 E: nabicsales@cranebsu.com W: www.nabicvalves.com

01. Safe Manual Testing

02. Pressure setting locked and sealed at factory

NABIC roots date back to Manchester in 1864 – the Victorian age of steam and breath-taking industrial advancement.

PERFORMANCE Comprehensive performance tests have been carried out on each range of NABIC valves. Discharge capacities are certified by the Associated Offices Technical

Our Heritage

03. Easy inspection & cleaning

Committee (AOTC)

NABIC is an acronym for National Boiler Insurance

The NABIC Company was born out of a necessity to insure

Company and came into existence due to of a rising tide of

commercial activities and they employed highly skilled

boiler explosions which were causing extensive damage to

engineers to carry out the inspections. So it was no surprise

commercial properties and considerable loss of life.

that the new Company was also keen to look kindly on any

For instance, in 1854 there was a boiler explosion in Rochdale which killed ten people. The inquest ruled that the incident was caused by neglect - one safety valve was inoperative and the other had been over-weighted to “stop the

04. High discharge capacities certified by AOTC 07. Diaphragm protected working parts

new inventions which would help safeguard boilers. In 1863 John Smith patented a fusible plug for boilers and NABIC bought the rights in 1864 for £2000 and this provided the base for the company to grow.

boiler blowing off”. This incident was one of many that took

NABIC commenced manufacture ensuring the quality of the

place across the country in the industrial heartland of England

fitting and offered customers a 10% reduction in premiums if

which had the biggest concentration of steam boilers in the

they fitted them. NABIC set the trend as fusible plugs were

world and started the unstoppable process of making working

so effective and other companies followed their lead and

environments’ safer.

told their customers to request NABIC! so the name became the industry standard, a modern day ‘Hoover’ for the boiler industry and still carries gravitas today.

06. High degree of seat tightness

05. Resilient PFTE seating design

This configuration refers to all except for 500L/LF and 542L/LF Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Nabic assumes no responsibility or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.

Technical Helpline: +44 (0) 1462 443 278 E: nabicsales@cranebsu.com W: www.nabicvalves.com

SAFETY RELIEF VALVES DATA SHEETS

FIG 500 HIGH LIFT SAFETY VALVE

FEATURES & BENEFITS

DISCHARGE CAPABILITIES

The NABIC 500 is designed primarily for use on unvented hot water heating systems, where a high capacity, emergency steam relief capability is required. All wetted parts are manufactured from dezincification resistance materials. Designed and tested to BS EN ISO 4126 -1. WRAS approved DN15 to DN25 - 1 bar and above; DN32 to DN65 - 0.4 bar and above;

• •

Size Range: DN15 - DN65 Resilient PTFE seating design with high degree of seat tightness Easy inspection and cleaning High discharge capacity Diaphragm protected parts Available with Viton seat design Padlock available (complies with M&E3) Pressure setting locked and sealed Drain plug fitted on DN32 and above

• • • • • • •

The discharge capacity of a safety valve must be equal to or greater than the output of the boiler or system it is protecting. To ensure that the correct method of sizing is used, reference should be made to the relevant BS specification for the design of the boiler or system. Fig 500 capacities are tabulated below to assist selection. AIR CAPACITY - 10% OVERPRESSURE (BS EN 4126-1)

PRESSURE RATINGS & TEMPERATURE RANGE MIN - MAX SET PRESSURE (bar)

MIN - MAX SET TEMPERATURE (ºC)

DN15 to DN25 - 1 bar and above DN32 to DN65 - 0.4 and above

-20 to 195 -20 to 195

Rp BSP Outlet

A (mm)

B (mm)

C (mm)

WEIGHTS (kg)

15 20 25 32 40 50 65

1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2"

3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3"

33 39 45 54 64 76 90

20 24 30 36 41 47 60

120 132 155 201 241 267 330

0.53 0.76 1.35 2.35 4.20 6.80 12.50

Thrust Washer

Grubscrew

Test Lever Spring

PRODUCT TESTING

All valves are shell and seat tested (to confirm set pressure) before leaving the factory and all valves are supplied pre-set with a tamper proof seal. Pressure Test Certificate and Letters of Conformity available on request. 4

DIMENSIONAL DRAWING

MATERIAL

Brass, BS EN 1982 CC754S

Chrome Vanadium Alloy Steel, BS 2803 735 A50 HS (Stainless Steel, BS 2056 302S26 Opt)

Brass, BS EN 12164 CW609N Steel

Label

Yellow kapton

Spring Cover

Bronze, BS EN 1982 CC491K

Piston

Diaphragm

Brass, BS EN 12164 CW609N

Seat Seal Holder

Bronze, BS EN 1982 CC491K / Brass BS EN 12164 CW602N (DZR)

Seat Seal

PTFE (Viton Opt)

Starlock Washer

Stainless Steel

Body

Bronze, BS EN 1982 CC491K

Lever Pin

Steel

Lead Seal (Not shown)

Adjusting Screw

Spring Plate

Silicon Rubber C

Spindle

Brass, BS EN 12164 CW721R

Seat Seal Retaining Plate

Bronze, BS EN 1982 CC491K / Brass BS EN 12164 CW602N (DZR)

O-Ring

Viton

1 REV

1 FIRST ISSUE REV DESCRIPTION REVISION HISTORY

COMPONENT USED ON:

C 17

DRAWN

gyanala

13/07/2005 DATE CRANE

LOANED, ORCONSENT. COMMUNICATED TO A THIRD PARTY WITHOUT PRIOR WRITTEN CONSENT. LOANED, COPIED OR COMMUNICATED TO A THIRD PARTY WITHOUT PRIORCOPIED WRITTEN

BSDFP &U

Tel: 01473 277300 Fax: 01473 277411

156 238 320 401 565 728 892 1096

244 372 500 628 883 1139 1394 1714

381 581 780 980 1379 1778 2178 2677

644 982 1319 1656 2331 3006 3681 4524

Kg/hr (Kdr=0.479)

SET PRESSURE BAR

*DN15

DN20

DN25

DN32

DN40

DN50

DN65

1.0 2.0 3.0 4.0 6.0 8.0 10.0 12.5

93 142 191 240 338 436 534 657

166 253 340 427 600 774 948 1165

259 395 531 667 938 1210 1482 1821

425 647 869 1092 1537 1981 2426 2982

664 1012 1359 1707 2402 3098 3793 4663

1037 1580 2123 2666 3752 4838 5924 7281

1752 2670 3588 4506 6341 8177 10013 12307

Capacities given for the smaller sizes in the tables, are for applications outside the scope of these standards.

CRANE BS & U

CRANE HOUSE, EPSILON TERRACE WEST ROAD, IPSWICH, SUFFOLK, 9FJ. Fax: 01473 Tel: 01473 IP3 277300

CRANE HOUSE, EPSILON TERRACE ISSUE DATE WEST ROAD, IPSWICH, SUFFOLK, IP3 9FJ.

277411

21/09/2015 3

DESCRIPTION

DN25 FIG500 VALVE ASSEMBLY DN25 FIG500 VALVE ASSEMBLY MATERIAL

MATERIAL

gyanala

CHECKEDDRAWING NUMBER

DV-5344 21/09/2015

ISSUE

DRAWING ISSUE NUMBER

DV-5344

ISSUE DATE

EMS 553775

13 D

DESCRIPTION FINISH

DIMENSIONS IN FINISH MM DIMENSIONS IN MM OTHERWISE STATED TOLERANCES UNLESS FOR DRAWING CONVENTION FOR DRAWING CONVENTION MACHINE WHERE MARKED REFER TO BS:8888 REFER TOMACHINE BS:8888 WHERE MARKED SURFACE VALUES IN MICROMETERS SURFACE VALUES IN MICROMETERS TO TWO PLACES 0.15 ONE PLACE 0.25 REMOVE BURRS AND SHARP EDGES REMOVE BURRSTO AND SHARP EDGES DRAWN NUMBERS 450.4 LEAD THREADS WHOLE TO BE CHAMFERED DO NOT SCALE DOLEAD NOT THREADS SCALE TO BE CHAMFERED 45 ANGULAR 30" TO BASE OF THREAD TO BASE OF THREAD RANGE CHECKED THIS DRAWING AND IS THE COPYRIGHT OF IT CRANE & UTILITIES AND IS CONFIDENTIAL. IT MUST NOT BE THIS DRAWING IS THE COPYRIGHT OFPRODUCT CRANE BUILDING SERVICES & UTILITIES IS CONFIDENTIAL. MUSTBUILDING NOT BE SERVICES

DN65

95 145 195 245 345 445 545 670

0.15 TO TWO PLACES TO ONE PLACE 0.25 0.4 WHOLE NUMBERS ANGULAR 30"

FIRST ISSUE 13/07/2005 DFP DESCRIPTION DATE REVISION HISTORY

DN50

61 93 125 157 221 284 348 428

* The minimum bore size permitted by BS specifications for steam and hot water boilers is 20mm.

TOLERANCES UNLESS OTHERWISE STATED

PRODUCT RANGE

DN40

34 52 70 88 124 160 196 241

DFP PART No.:

DN32

1.0 2.0 3.0 4.0 6.0 8.0 10.0 12.5

Z-Z ( 1 : 1 )

B CW609N Brass, BS EN 12164

FM 00311

Z-Z ( 1 : 1 )

Brass, BS EN 12164 CW609N

APPROVALS

Lead B

DN25

To convert to lb/hr multiply by 2.2.

Screwed female inlet and outlet connections. Outlet connection is one size larger than inlet connection. Threaded connections are ‘Rp’ parallel to BS EN 10226-1. NPT connections are available upon request.

PART NAME & MATERIALS

DN20

STEAM - 10% OVERPRESSURE (BS 6759)

C Max

Rp BSP Inlet

DN15

To convert to ft3/min multiply by 2.1.

C Max

SIZE DN

PART NAME

Hot water, steam, compressed air and inert gasses, CO2 (to 20°C), ethylene glycol, potable water.

PIPE CONNECTIONS

DIMENSIONS & WEIGHTS

ITEM NO.

MEDIUM

std. litres/sec (Kdr=0.479)

SET PRESSURE BAR

Technical Helpline: +44 (0) 1462 443 278 E: nabicsales@cranebsu.com W: www.nabicvalves.com

SAFETY RELIEF VALVES DATA SHEETS

FIG 500 HIGH LIFT SAFETY VALVE

SAFETY RELIEF VALVES DATA SHEETS

FIG 500F HIGH LIFT SAFETY VALVE FEATURES & BENEFITS

HOT WATER - UNVENTED SYSTEM - 10% OVERPRESSURE (BS EN 4126-1) kW (Kdr=0.479)

SET PRESSURE BAR

* DN15

DN20

DN25

DN32

DN40

DN50

DN65

1.0 2.0 3.0 4.0 6.0 8.0 10.0 12.5

59 89 120 151 212 273 335 411

104 158 213 267 376 485 594 730

162 248 333 418 588 758 929 1141

266 405 545 684 963 1242 1520 1869

416 634 852 1070 1505 1941 2377 2922

650 990 1330 1670 2351 3032 3712 4563

1098 1673 2248 2824 3974 5124 6275 7713

To convert to Btu/hr multiply by 3,400 The capacities tabulated are for unvented (pressurised or sealed) heating systems. For vented systems we generally recommend the use of Fig 542 Safety Relief Valves.

The NABIC 500F is ideal for use on unvented hot water heating systems, where a high capacity, emergency steam relief capability is required. All wetted parts are manufactured from dezincification resistance materials. Designed and tested to BS EN ISO 4126 -1. WRAS approved DN20 to DN25 - 1 bar and above; DN32 to DN65 - 0.4 bar and above;

• •

Size Range: DN20 - DN65 Resilient PTFE seating design with high degree of seat tightness Easy inspection and cleaning High Discharge capacity Diaphragm protected parts Available with Viton seat design Padlock available Pressure setting locked and sealed Drain plug fitted on size DN32 and above

• • • • • • •

PRESSURE RATINGS & TEMPERATURE RANGE MIN - MAX SET PRESSURE (bar)

MIN - MAX SET TEMPERATURE (ºC)

DN15 to DN25 - 1 bar and above DN32 to DN65 - 0.4 bar and above

-20 to 195 -20 to 195

MEDIUM Hot water, steam, compressed air and inert gasses, CO2 (to 20°C), ethylene glycol, potable water.

DIMENSIONS & WEIGHTS

DN15

DN20

DN25

DN32

DN40

DN50

DN65

1.0 2.0 3.0 4.0 6.0 8.0 10.0 12.5

75 107 131 151 185 213 239 267

134 189 232 268 328 379 423 473

209 296 363 419 513 592 662 740

343 485 594 685 840 969 1084 1212

536 758 928 1072 1313 1516 1695 1895

837 1183 1449 1674 2050 2367 2646 2959

1414 2000 2450 2829 3465 4001 4473 5001

In the above tables, discharge capacities have been calculated in accordance with BS EN 4126-1 & BS 6759, using a derated coefficient of discharge (Kdr) 0.479, approved by AOTC.

SIZE DN

Inlet

Rp BSP Outlet

A (mm)

B (mm)

C (mm)

WEIGHTS (kg)

20 25 32 40 50 65

Flanged Flanged Flanged Flanged Flanged Flanged

1" 1 1/4" 1 1/2" 2" 2 1/2" 3”

39 45 54 64 76 90

52 60 64 73 83 96

162 185 231 273 303 366

1.70 2.45 3.87 4.60 10.10 15.00

PIPE CONNECTIONS Flanged inlet connections size DN20 upwards. Threaded female outlet connection Rp (BSP) to BS EN 10226-1. Most flange standards can be accommodated.

PRODUCT TESTING All valves are shell and seat tested (to confirm set pressure) before leaving the factory and all valves are supplied pre-set with a tamper proof seal. Pressure Test Certificate and Letters of Conformity available on request.

PART NAME & MATERIALS ITEM NO.

PART NAME

MATERIAL

Thrust Washer

Brass, BS EN 12164 CW609N

DIMENSIONAL DRAWING 6

Grubscrew

Steel

Test Lever

D CC754S Brass, BS EN 1982

Spring

Chrome Vanadium Alloy Steel, BS 2803 735 A50 HS (Stainless Steel, BS 2056 302S26 Opt)

Label

Yellow kapton

Spring Cover

Bronze, BS EN 1982 CC491K

Piston

Brass, BS EN 12164 CW609N

Diaphragm

Silicon Rubber

Seat Seal Holder

Bronze, BS EN 1982 CC491K / Brass BS EN 12164 CW602N (DZR)

Seat Seal

PTFE (Viton Opt) Stainless Steel

Body

Bronze, BS EN 1982 CC491K

Lever Pin

Steel

Lead Seal (Not shown)

Lead B

Adjusting Screw

Brass, BS EN 12164 CW609N

Spring Plate

Brass, BS EN 12164 CW609N

Spindle

Brass, BS EN 12164 CW721R

Seat Seal Retaining Plate

Bronze, BS EN 1982 CC491K / Brass BS EN 12164 CW602N (DZR)

COMPONENT USED ON:

DFP PART No.:

A 1 REV

FM 00311

FIRST ISSUE1 REV DESCRIPTION REVISION HISTORY

PRODUCT RANGE

FIRST ISSUE 13/07/2005 DESCRIPTION DFP DATE REVISION HISTORY

13 D

DIMENSIONS IN MM FINISH DIMENSIONS INUNLESS MM TOLERANCES OTHERWISE STATED FOR DRAWING CONVENTION FOR DRAWING CONVENTION MACHINE WHERE MARKED MACHINE WHERE MARKED REFER TO BS:8888 REFER TO BS:8888 VALUES IN MICROMETERS SURFACE 0.15 TOMICROMETERS TWO PLACES SURFACE VALUES IN ONE PLACE REMOVE BURRS AND SHARP EDGES REMOVE BURRS ANDTO SHARP EDGES 0.25 DRAWN 0.4 WHOLE NUMBERS THREADS TO BE CHAMFERED 45 DO NOT SCALE LEAD THREADS TO BE CHAMFERED DO NOTLEAD SCALE ANGULAR 4530" TO BASE OF THREAD TO BASE OF THREAD PRODUCT RANGE THIS DRAWING THE COPYRIGHT CRANE SERVICES & UTILITIES AND IS CONFIDENTIAL. IT MUST NOT BE CHECKED THIS DRAWING IS THE COPYRIGHT OF CRANE BUILDING SERVICES & UTILITIES AND ISISCONFIDENTIAL. IT OF MUST NOT BUILDING BE

gyanala

13/07/2005 DATE CRANE

LOANED, COPIED OR COMMUNICATED TO A THIRD PARTY WITHOUT PRIOR WRITTEN CONSENT. LOANED, COPIED OR COMMUNICATED TO A THIRD PARTY WITHOUT PRIOR WRITTEN CONSENT.

BS &DFP U

Tel: 01473 277300 Fax: 01473 277411

HOUSE, EPSILON TERRACE CRANE BS & UISSUE DATECRANEWEST ROAD, IPSWICH,

CRANE HOUSE, EPSILON TERRACE WEST ROAD, IPSWICH, Tel: 01473 277300 Fax: SUFFOLK, IP3 9FJ.

01473 277411

SUFFOLK, IP3 9FJ. 21/09/2015 3

FINISH

DESCRIPTION

DN25 FIG500F FLANGED GA

MATERIAL

MATERIAL DRAWN

gyanala

CHECKED DRAWING NUMBER

DV-5345 21/09/2015

DRAWING NUMBER ISSUE

DV-5345

ISSUE DATE

EMS 553775

Technical Helpline: +44 (0) 1462 443 278 E: nabicsales@cranebsu.com W: www.nabicvalves.com

C 18

DESCRIPTION

TOLERANCES UNLESS OTHERWISE STATED 0.15 TO TWO PLACES TO ONE PLACE 0.25 0.4 WHOLE NUMBERS ANGULAR 30"

Z-Z ( 1 : 1 )

Viton A

APPROVALS Vaild as of 0319

Starlock Washer

O-Ring

Technical Helpline: +44 (0) 1462 443 278 E: nabicsales@cranebsu.com W: www.nabicvalves.com

Z-Z ( 1 : 1 )

DFP PART No.:

C Max

kg/min water (Kdr=0.479)

SET PRESSURE BAR

WATER - UNVENTED SYSTEM - 10% OVERPRESSURE (BS EN 4126-1)

C Max

For unvented hot water supply systems, Fig 500T Combined Pressure & Temperature Relief Valves should be used.

Fig 500 Safety Valves can be used for high output systems where its greater discharge capacity is advantageous.

SAFETY RELIEF VALVES DATA SHEETS

FIG 500F HIGH LIFT SAFETY VALVE

FIG 500F HIGH LIFT SAFETY VALVE DISCHARGE CAPABILITIES

HOT WATER - UNVENTED SYSTEM - 10% OVERPRESSURE (BS EN 4126-1)

The discharge capacity of a safety valve must be equal to or greater than the output of the boiler or system it is protecting. To ensure that the correct method of sizing is used, reference should be made to the relevant BS specification for the design of the boiler or system. Fig 500F capacities are tabulated below to assist selection. AIR CAPACITY - 10% OVERPRESSURE (BS EN 4126-1) std. litres/sec (Kdr=0.479)

kW (Kdr=0.479)

SET PRESSURE BAR

DN20

DN25

DN32

DN40

DN50

DN65

1.0

104

162

266

416

650

1098

2.0

158

248

405

634

990

1673

3.0

213

333

545

852

1330

2248

SET PRESSURE BAR

4.0

267

418

684

1070

1670

2824

DN20

DN25

DN32

DN40

DN50

DN65

6.0

376

588

963

1505

2351

3974

1.0

156

244

381

644

8.0

485

758

1242

1941

3032

5124

2.0

145

238

372

581

982

10.0

594

929

1520

2377

3712

6275

3.0

125

195

320

500

780

1319

12.5

730

1141

1869

2922

4563

7713

4.0

157

245

401

628

980

1656

6.0

221

345

565

883

1379

2331

8.0

284

445

728

1139

1778

3006

10.0

348

545

892

1394

2178

3681

12.5

428

670

1096

1714

2677

4524

DN65

To convert to ft3/min multiply by 2.1

STEAM - 10% OVERPRESSURE (BS 6759) Kg/hr (Kdr=0.479)

WATER - UNVENTED SYSTEM - 10% OVERPRESSURE (BS EN 4126-1) kg/min water (Kdr=0.479)

SET PRESSURE BAR

DN20

DN25

DN32

DN40

DN50

1.0

134

209

343

536

837

1414

2.0

189

296

485

758

1183

2000

3.0

232

363

594

928

1449

2450

4.0

268

419

685

1072

1674

2829

SET PRESSURE BAR

6.0

328

513

840

1313

2050

3465

DN20

DN25

DN32

DN40

DN50

DN65

8.0

379

592

969

1516

2367

4001

1.0

166

259

425

664

1037

1752

10.0

423

662

1084

1695

2646

4473

2.0

253

395

647

1012

1580

2670

12.5

473

740

1212

1895

2959

5001

3.0

340

531

869

1359

2123

3588

4.0

426

667

1092

1707

2666

4506

6.0

600

938

1537

2402

3752

6341

8.0

774

1210

1981

3098

4838

8177

10.0

948

1482

2426

3793

5924

10013

12.5

1165

1821

2982

4663

7281

12307

In the above tables, discharge capacities have been calculated in accordance with BS EN 4126-1 & BS 6759, using a derated coefficient of discharge (Kdr) 0.479, approved by AOTC.

To convert to lb/hr multiply by 2.2

Technical Helpline: +44 (0) 1462 443 278 E: nabicsales@cranebsu.com W: www.nabicvalves.com

Vaild as of 0319

The minimum bore size permitted by BS specifications for steam and hot water boilers is 20mm.

Technical Helpline: +44 (0) 1462 443 278 E: nabicsales@cranebsu.com W: www.nabicvalves.com

SAFETY RELIEF VALVES DATA SHEETS

FIG 500SS HIGH LIFT SAFETY VALVE

FEATURES & BENEFITS

DISCHARGE CAPABILITIES • • • •

Size Range: DN15 - DN65 Diaphragm protected working parts Ease of inspection and cleaning Resilient PTFE design with high degree of seat tightness Stainless steel wetted parts with PTFE to metal seating Available with Viton seat design Padlock available (complies with M&E3) Pressure setting locked and sealed

• • • •

The discharge capacity of a safety valve must be equal to or greater than the output of the boiler or system it is protecting. To ensure that the correct method of sizing is used, reference should be made to the relevant BS specification for the design of the boiler or system. Fig 500SS capacities are tabulated below to assist selection. AIR CAPACITY - 10% OVERPRESSURE (BS EN 4126-1)

PRESSURE RATINGS & TEMPERATURE RANGE MIN - MAX SET PRESSURE (bar)

MIN - MAX TEMPERATURE (˚C)

DN15 to DN25 1.0 to 12.5 DN32 to DN65 0.4 to 12.5

-20 to 195 -20 to 195

R BSPT Inlet

Rp BSP Outlet

A (mm)

B (mm)

C (mm)

15 20 25 32 40 50 65

3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3”

3/4” 1" 1 1/4” 1 1/2” 2” 2 1/2” 3”

34 39 46 54 64 76 90

46 54 63 68 81 95 110

141 159 183 228 271 315 380

DN25

DN32

DN40

DN50

DN65

1.0

156

244

381

644

2.0

145

238

372

581

982

3.0

125

195

320

500

780

1319

4.0

157

245

401

628

980

1656

6.0

124

221

345

565

883

1379

2331 3006

8.0

160

284

445

728

1139

1778

10.0

196

348

545

892

1394

2178

3681

12.5

241

428

670

1096

1714

2677

4524

DN65

ITEM NO.

PART NAME

MATERIAL

Thrust Washer

Brass, BS EN 12164 CW609N

Grubscrew

Steel

Test Lever

Brass, BS EN 1982 CC754S

Spring

Chrome Vanadium BS 2803 735 D Alloy Steel, D A50 HS (Stainless Steel, BS 2056 302S26 Opt)

Label

Yellow kapton

Spring Cover

Bronze, BS EN 1982 CC491K

Piston

Brass, BS EN 12164 CW609N

DN20

DN25

DN32

DN40

DN50

1.0

166

259

425

664

1037

1752

Threaded male inlet connection R (BSPT) to BS EN 10226-2. Threaded female outlet connections Rp (BSP) to BS EN 10226-1.

2.0

142

253

395

647

1012

1580

2670

3.0

191

340

531

869

1359

2123

3588

PRODUCT TESTING

4.0

240

426

667

1092

1707

2666

4506

6.0

338

600

938

1537

2402

3752

6341

8.0

436

774

1210

1981

3098

4838

8177

10.0

534

948

1482

2426

3793

5924

10013

12.5

657

1165

1821

2982

4663

7281

12307

DN65

PIPE CONNECTIONS

DIMENSIONAL DRAWING 4 3 5 4

Seat Seal Holder

Seat Seal

PTFE (Viton Opt)

Starlock Washer

Stainless Steel

Body

Bronze, BS EN 1982 CC491K

Lever Pin

Steel

Lead Seal

Lead

Adjusting Screw

Brass, BS EN 12164 CW609N

Spring Plate

Brass, BS EN 12164 CW609N

Spindle

DN32

DN40

DN50

1.0

134

209

343

536

837

1414

2.0

107

189

296

485

758

1183

2000

3.0

131

232

363

594

928

1449

2450

4.0

151

268

419

685

1072

1674

2829

6.0

185

328

513

840

1313

2050

3465

8.0

213

379

592

969

1516

2367

4001

10.0

239

423

662

1084

1695

2646

4473

12.5

267

473

740

1212

1895

2959

5001

Seat Seal Retaining Plate

O-Ring

Viton

Seat Adaptor

Stainless Steel, BS 970 316S11

A COMPONENT USED ON:

1 FIRST ISSUE FIRST ISSUE 13/07/2005 REV DESCRIPTION DATE DESCRIPTION REVISION HISTORY REVISION HISTORY

13/07/2005 DATE

LOANED, COPIED OR COMMUNICATED TOCONSENT. A THIRD PARTY WITHOUT PRIOR WRITTEN CONSENT. LOANED, COPIED OR COMMUNICATED TO A THIRD PARTY WITHOUT PRIOR WRITTEN

DFP CRANE BS & U

CRANE HOUSE, EPSILON CRANE BS & UTERRACE WEST ROAD, IPSWICH,

01473 277300 Fax: 01473 SUFFOLK, IP3 9FJ.277411 Tel: 01473 277300 Fax: 01473Tel: 277411

To convert to galls/min multiply by 0.22.

CRANE HOUSE, EPSILON TERRACE WESTISSUE ROAD,DATE IPSWICH, SUFFOLK, IP3 9FJ.

DESCRIPTION

For valves without diaphragm and completely leak proof (no vent hole), reduce flow capacity by 30% i.e. multiply stated capacitites by 0.7. DESCRIPTION

DN 25 FIG 500SS GA DN 25 FIG 500SS GA

FINISH

MATERIAL DRAWN

MATERIAL

gyanala

CHECKED

DRAWING NUMBER

DV-5267 02/10/2015 2 2

ISSUE DATE

02/10/2015 3

using a derated coefficient of discharge (Kdr) 0.479, approved by AOTC.

COMPONENT USED ON:

DIMENSIONS MM FINISH DIMENSIONS IN STATED MM TOLERANCES UNLESS OTHERWISE FOR DRAWING CONVENTION TOLERANCES UNLESS OTHERWISE STATED FOR DRAWING IN CONVENTION MACHINE WHERE MARKED MACHINE WHERE MARKED REFER TO BS:8888 REFER TO BS:8888 VALUES IN MICROMETERSSURFACE VALUES IN MICROMETERS TOSURFACE TWO PLACES 0.15 0.15 TO TWO PLACES TO ONE PLACE 0.25 SHARP EDGES REMOVE BURRS AND SHARP EDGES TO ONE PLACE 0.25 REMOVE BURRS AND DRAWN 0.4CHAMFERED 45 WHOLE NUMBERS 0.4 WHOLE NUMBERS LEAD THREADS BE CHAMFERED 45 LEAD THREADS TO BE DO NOT SCALE DOTONOT SCALE ANGULAR 30" ANGULAR 30" TO BASE OF THREAD TO BASE OF THREAD RANGE PRODUCT RANGE CHECKED THIS DRAWING IS THE COPYRIGHT BUILDING SERVICES UTILITIES AND IS CONFIDENTIAL. IT MUST NOT BE THIS DRAWING IS PRODUCT THE COPYRIGHT OF CRANE BUILDING SERVICES & UTILITIES OF ANDCRANE IS CONFIDENTIAL. IT MUST & NOT BE

DFP

In the above tables, discharge capacities have been calculated in accordance with BS EN 4126-1 & BS 6759,

gyanala

kg/min (Kdr=0.479)

Bronze, BS EN 1982 CC491K / Brass BS EN 12164 CW602N (DZR)

1 REV

WATER CAPACITY - 10% OVERPRESSURE (BS EN 4126-1)

DN25

DN20

Brass, BS EN 12164 CW721R

APPROVALS

DN15

DFP PART No.:

SET PRESSURE BAR

DFP PART No.:

Capacities given for the smaller sizes in the tables, are for applications outside the scope of these standards.

* The minimum bore size permitted by BS specifications for steam and hot water boilers is 20mm.

Z-Z ( 1 : 1 ) Z-Z ( 1 : 1 )

C Max

Bronze, BS EN 1982 CC491K / Brass BS EN 12164 CW602N (DZR) C

*DN15

Silicon Rubber

kg/hr (Kdr=0.479)

SET PRESSURE BAR

To convert to lb/hr multiply by 2.2

Diaphragm

STEAM CAPACITY - 10% OVERPRESSURE (BS 6759)

Hot water, steam, air, all other fluids to be checked with Technical Department.

PART NAME & MATERIALS

DRAWING NUMBER

ISSUE

DV-5267 1

ISO 14001 Reg No. EMS 78657

DN20

MEDIUM

SIZE DN

FM00311 ISO 9001

DN15

To convert to ft3/min multiply by 2.1.

DIMENSIONS

std.litres/sec (Kdr=0.479)

SET PRESSURE BAR

Vaild as of 0319

The NABIC Fig 500SS has been designed for applications where the properties of Stainless steel are required for the service fluid being used, but the working environment does not necessitate a full stainless steel valve. It can be supplied with a test lever or as a sealed dome version. Designed and tested to BS EN ISO 4126-1.

Technical Helpline: +44 (0) 1462 443 278 E: nabicsales@cranebsu.com W: www.nabicvalves.com

SAFETY RELIEF VALVES DATA SHEETS

FIG 520 HIGH LIFT SAFETY VALVE

FEATURES & BENEFITS

DISCHARGE CAPABILITIES

The NABIC Fig 520 flanged valve has been designed primarily for use on unvented hot water heating systems, where a high capacity, emergency steam relief capability is required. All wetted parts are manufactured from dezincification resistance materials. Designed and tested to BS EN ISO 4126 -1.

• • • • • • • •

Size Range: DN65 - DN100 Resilient PTFE seating design with high degree of seat tightness Separate outlets reduce effects of back pressure High discharge capacity Available with Viton seat design Padlock available (complies with M&E3) Pressure setting locked and sealed Diaphragm protected working parts

PRESSURE RATINGS & TEMPERATURE RANGE MIN - MAX SET PRESSURE (bar)

MIN - MAX SET TEMPERATURE (˚C)

0.4 to 12.5

-20 to 195

MEDIUM Hot water, steam, compressed air and inert gasses, CO2 (to 20°C), ethylene glycol, potable water.

DIMENSIONS & WEIGHTS SIZE DN

Inlet

65 80 100

Flange Flange Flange

Ro BSP Outlet

ØA

2” 2 1/2” 3”

40 50 65

PIPE CONNECTIONS

B (mm)

C (mm)

D (mm)

E (mm)

350 390 480

152 166 205

175 195 210

64 76 90

1/4” 1/4” 3/8”

PART NAME & MATERIALS ITEM NO. 1 2 3

PART NAME

MATERIAL

Thrust Washer Grubscrew Test Lever

Spring

Brass, BS EN 12164 CW609N Steel Brass, BS EN 1982 CC754S Chrome Vanadium Alloy Steel, BS 2803 735 A50 HS (Stainless Steel, BS 2056 302S26 Opt) Yellow kapton Bronze, BS EN 1982 CC491K Brass, BS EN 12164 CW609N Silicon Rubber

5 6 7 8

Label Spring Cover Piston Diaphragm

Seat Seal Holder

Bronze, BS EN 1982 CC491K / Brass BS EN 12164 CW602N (DZR)

10 11 12 13 14 15 16 17

Seat Seal Starlock Washer Body Lever Pin Lead Seal Adjusting Screw Spring Plate Spindle

PTFE (Viton Opt) Stainless Steel Bronze, BS EN 1982 CC491K Steel Lead Brass, BS EN 12164 CW609N Brass, BS EN 12164 CW609N Brass, BS EN 12164 CW721R

Seat Seal Retaining Plate

Bronze, BS EN 1982 CC491K / Brass BS EN 12164 CW602N (DZR)

19 20 21 22

O-Ring Seat Seat O-Ring Drain Plug

Viton Bronze, BS EN 1982 CC491K Viton Brass, BS EN 12164 CW609N

Flanged inlet connections. Threaded female outlet connections, Rp (BSP) parallel to BS EN 10226-1. Most flange standards can be accommodated.

DIMENSIONAL DRAWING

The discharge capacity of a safety valve must be equal to or greater than the output of the boiler or system it is protecting. To ensure that the correct method of sizing is used, reference should be made to the relevant BS specification for the design of the boiler or system. Fig 520 capacities are tabulated below to assist selection. AIR CAPACITY - 10% OVERPRESSURE ( BS EN 4126-1) SET PRESSURE BAR 1.0 2.0 3.0 4.0 6.0 8.0 10.0 12.5

std. litres/sec (Kdr=0.479) DN65 488 744 999 1255 1766 2278 2789 3428

DN80 762 1161 1561 1960 2758 3557 4355 5353

DN100 1288 1963 2638 3313 4662 6012 7362 9049

To convert to ft3/min multiply by 2.1. STEAM - 10% OVERPRESSURE ( BS6759) SET PRESSURE BAR 1.0 2.0 3.0 4.0 6.0 8.0 10.0 12.5

kg/hr (Kdr=0.479) DN65 1328 2023 2718 3414 4805 6196 7586 9325

DN80 2073 3159 4245 5331 7503 9675 11847 14563

DN100 3504 5340 7176 9011 12683 16354 20025 24615

To convert to lb/hr multiply by 2.2. HOT WATER - UNVENTED SYSTEM - 10% OVERPRESSURE (BS EN 4126-1) SET PRESSURE BAR 1.0 2.0 3.0 4.0 6.0 8.0 10.0 12.5

Kw (Kdr=0.479) DN65 832 1268 1704 2139 3011 3883 4754 5844

DN80 1299 1980 2660 3341 4702 6063 7424 9126

DN100 2196 3346 4497 5647 7948 10249 12549 15425

To convert to Btu/hr multiply by 3,400. The capacities tabulated are for unvented (pressurised or sealed) heating systems. WATER - UNVENTED SYSTEM - 10% OVERPRESSURE ( BS EN 4126-1) SET PRESSURE BAR 1.0 2.0 3.0 4.0 6.0 8.0 10.0 12.5

APPROVALS

kg/min water (Kdr=0.479) DN65 1072 1516 1856 2143 2625 3031 3389 3789

DN80 1674 2367 2899 3347 4100 4734 5292 5917

DN100 2829 4001 4900 5658 6929 8001 8946 10002 Vaild as of 1118

In the above tables, discharge capacities have been calculated in accordance with BS EN 4126-1 & BS 6759, using a derated coefficient of discharge (Kdr) 0.479, approved by AOTC. ISO 14001 Reg No. EMS 78657

FM00311 ISO 9001

Technical Helpline: +44 (0) 1462 443 278 E: nabicsales@cranebsu.com W: www.nabicvalves.com

SAFETY RELIEF VALVES DATA SHEETS

FIG 542 SAFETY RELIEF VALVE

FEATURES & BENEFITS

DISCHARGE CAPABILITIES • •

Size Range: DN15 - DN80 Resilient PTFE seating design with high degree of seat tightness Easy inspection and cleaning Available with Viton seat design Padlock available Pressure setting locked and sealed Drain plug fitted on sizes DN40 and above Diaphragm protected parts

• • • • • •

The discharge capacity of a safety valve must be equal to or greater than the output of the boiler or system it is protecting. To ensure that the correct method of sizing is used, reference should be made to the relevant BS specification for the design of the boiler or system. Fig 542 capacities are tabulated below to assist selection. AIR CAPACITY - 10% OVERPRESSURE (BS EN 4126-1) SET PRESSURE BAR 1.0 2.0 3.0 4.0 6.0 8.0 10.0 10.5

PRESSURE RATINGS & TEMPERATURE RANGE MIN - MAX SET PRESSURE (bar)

MIN - MAX SET TEMPERATURE (ºC)

DN15 to DN25 - 1 bar and above DN32 to DN65 - 0.3 bar and above

-20 to 195 -20 to 195

Hot water, steam, compressed air and inert gasses, CO2 (to 20°C), ethylene glycol, potable water.

A (mm)

B (mm)

C (mm)

WEIGHTS (kg)

15 20 25 32 40 50 65 80

1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3"

30 34 39 46 54 64 76 90

23 23 27 33 38 46 55 65

113 118 132 153 198 236 275 335

0.35 0.53 0.80 1.33 2.30 4.20 7.80 12.50

PIPE CONNECTIONS

Threaded female inlet and outlet connections. Inlet and outlet connections are of equal size. Threaded connections are Rp (BSP) parallel to BS EN 10226-1.NPT connections are available upon request.

PRODUCT TESTING

All valves are shell and seat tested (to confirm set pressure) before leaving the factory and all valves are supplied preset with a tamper proof seal. Pressure Test Certificate and Letters of Conformity available on request.

PART NAME & MATERIALS ITEM NO.

PART NAME

MATERIAL 6

Thrust Washer

Brass, BS EN 12164 CW609N

Grubscrew

Steel

Test Lever

D EN 1982 CC754S Brass, BS D

Spring

Chrome Vanadium Alloy Steel, BS 2803 735 A50 HS (Stainless Steel, BS 2056 302S26 Opt)

Label

Yellow kapton

Spring Cover

Bronze, BS EN 1982 CC491K

Piston

Brass, BS EN 12164 CW609N

Diaphragm

Silicon Rubber

Seat Seal Holder

Bronze, BS EN 1982 CC491K / C C Brass BS EN 12164 CW602N (DZR)

Seat Seal

PTFE (Viton Opt)

Starlock Washer

Stainless Steel

Body

Bronze, BS EN 1982 CC491K

Lever Pin

Steel

Lead Seal (Not shown)

Lead

Adjusting Screw

Brass, BS EN 12164 CW609N

Spring Plate

B Brass, BS EN 12164 CW609N

Spindle

Brass, BS EN 12164 CW721R

Seat Seal Retaining Plate

Bronze, BS EN 1982 CC491K / Brass BS EN 12164 CW602N (DZR)

O-Ring

Viton

DIMENSIONAL DRAWING Z-Z ( 1 : 1 )

DN40 97 148 198 249 350 452 553 578

DN50 151 230 310 389 547 705 864 903

DN65 256 389 523 657 925 1192 1460 1527

DN80 387 590 793 995 1401 1806 2212 2313

DN50 411 627 842 1057 1488 1919 2350 2457

DN65 695 1059 1423 1787 2515 3244 3972 4154

DN80 1053 1604 2156 2707 3810 4913 6016 6292

DN32 168 257 345 433 610 786 962 1006

DN40 263 401 539 677 953 1229 1505 1574

HOT WATER - UNVENTED SYSTEM - 10% OVERPRESSURE (BS EN 4126-1)

D 2

DN25 103 157 211 264 372 480 588 615

Capacities given for DN15 size in the tables are for applications outside the scope of these standards.

DN20 66 100 135 169 238 307 376 393

*The minimum bore size permitted by BS specifications for steam and hot water boilers is 20mm.

Kg/hr (Kdr=0.19) * DN15 37 56 76 95 134 173 212 222

SET DPRESSURE BAR

* DN15

DN20

DN25

DN32

DN40

DN50

DN65

DN80

1.0 2.0 3.0 4.0 6.0 8.0 10.0 10.5

23 35 48 60 84 108 133 139

41 63 84 106 149 192 236 246

64 98 132 166 233 301 368 385

106 161 216 271 382 493 603 631

165 251 338 424 597 770 943 986

258 393 528 663 933 1203 1472 1540

436 664 892 1120 1576 2033 2489 2603

660 1005 1351 1697 2388 3079 3770 3943

kW (Kdr=0.19)

To convert to Btu/hr multiply by 3400.

WATER - UNVENTED SYSTEM - 10% OVERPRESSURE (BS EN 4126-1)

1 REV

PRODUCT RANGE

FIRST ISSUE 13/07/2005 DESCRIPTION DATE REVISION HISTORY

DFP

DIMENSIONS IN MM FINISH FOR DRAWING CONVENTION MACHINE WHERE MARKED REFER TO BS:8888 SURFACE VALUES IN MICROMETERS REMOVE BURRS AND SHARP EDGES DRAWN LEADDO THREADS TO BE CHAMFERED 45 NOT SCALE TO BASE OF THREAD

CRANE BS & U

CRANE HOUSE, EPSILON TERRACE WEST ROAD, IPSWICH,

SUFFOLK, IP3Fax: 9FJ. 01473 277411 277300 Tel: 01473 277300 Fax: 01473 277411Tel: 01473

* DN15

DN20

DN25

DN32

DN40

DN50

DN65

DN80

1.0 2.0 3.0 4.0 6.0 8.0 10.0 10.5

30 42 52 60 73 85 95 97

53 75 92 106 130 150 168 172

83 117 144 166 203 235 263 269

136 192 235 272 333 385 430 441

213 301 368 425 521 601 672 689

332 469 575 664 813 939 1050 1076

561 793 972 1122 1374 1587 1774 1818

850 1202 1472 1700 2082 2404 2687 2754

FINISH

gyanala

10/09/2015 3

DN32 FIG542 VALVE ASSEMBLY DN32 FIG542 VALVE ASSEMBLY MATERIAL

MATERIAL DRAWN

DO NOT SCALE

CRANE HOUSE, EPSILON TERRACE ISSUE DATE WEST ROAD, IPSWICH, SUFFOLK, IP3 9FJ.

DESCRIPTION

FOR DRAWING CONVENTION REFER TO BS:8888

PRODUCT RANGE CHECKED THIS DRAWING IS THE COPYRIGHT OF CRANE BUILDING & UTILITIES AND IS CONFIDENTIAL. IT MUST NOT BE THIS DRAWING IS THE COPYRIGHT OF CRANE BUILDING SERVICES & UTILITIES AND IS CONFIDENTIAL. IT MUST SERVICES NOT BE LOANED, COPIED ORWRITTEN COMMUNICATED TO A THIRD PARTY WITHOUT PRIOR WRITTEN CONSENT. LOANED, COPIED OR COMMUNICATED TO A THIRD PARTY WITHOUT PRIOR CONSENT.

13/07/2005 DFP DATE CRANE BS

SET B PRESSURE BAR

COMPONENT USED ON:

DFP PART No.:

DIMENSIONS IN MM UNLESS OTHERWISE STATED TOLERANCES UNLESS OTHERWISE STATED TOLERANCES MACHINE WHERE MARKED SURFACE VALUES IN MICROMETERS TO TWO PLACES 0.15 0.15 TO TWO PLACES ONE PLACE 0.25EDGES TO ONE PLACE 0.25 REMOVETO BURRS AND SHARP 0.4 WHOLE NUMBERS 0.4 WHOLE NUMBERS LEAD THREADS TO BE CHAMFERED 45 30" ANGULAR 30" TO ANGULAR BASE OF THREAD

1 ISSUE FIRST REV DESCRIPTION REVISION HISTORY

DFP PART No.:

APPROVALS

CHECKED ISSUE DATE

gyanala

DV-5345 10/09/2015

ISSUE

ISSUE DRAWING NUMBER

DRAWING NUMBER

DV-5345 2

kg/min water (Kdr=0.19)

In the above tables, discharge capacities have been calculated in accordance with BS EN 4126-1 & BS 6759, using a derated coefficient of discharge (Kdr) 0.19, approved by AOTC.

EMS 553775

DN32 62 94 127 159 224 289 354 370

To convert to lb/hr multiply by 2.2.

Z-Z ( 1 : 1 )

FM 00311

1.0 2.0 3.0 4.0 6.0 8.0 10.0 10.5

C Max

Rp BSP Inlet & Outlet

DN25 38 58 77 97 137 176 216 226

STEAM - 10% OVERPRESSURE (BS 6759) SET PRESSURE BAR

C Max

SIZE DN

DN20 24 37 50 62 88 113 128 145

To convert to ft3/min multiply by 2.1.

MEDIUM

DIMENSIONS & WEIGHTS

std. litres/sec (Kdr=0.19) DN15 14 21 28 35 49 64 78 81

Technical Helpline: +44 (0) 1462 443 278 E: nabicsales@cranebsu.com W: www.nabicvalves.com

Vaild as of 0319

The NABIC Fig 542 is a versatile valve and although designed primarily for the protection of hot water boilers, its wide range of applications make it an ideal general purpose safety valve. All wetted parts are manufactured from dezincification resistance materials. Designed and tested to BS EN ISO 4126 -1. WRAS approved DN15 to DN25 - 1 bar and above; DN32 to DN65 - 0.3 bar and above;

SAFETY RELIEF VALVES DATA SHEETS

FIG 542F SAFETY RELIEF VALVE

FEATURES & BENEFITS

DISCHARGE CAPABILITIES

The NABIC Fig 542F is a versatile flanged valve and although designed primarily for the protection of hot water boilers, its wide range of applications make it an ideal general purpose safety valve. All wetted parts are manufactured from dezincification resistance materials. Designed and tested to BS EN ISO 4126 -1. WRAS approved 0.3 bar and above;

• • • • • • • •

Size Range: DN32 - DN80 Resilient PTFE seating design with high degree of seat tightness Easy inspection and cleaning Available with Viton seat design Padlock available Pressure setting locked and sealed Drain plug fitted on sizes DN40 and above Diaphragm protected parts

The discharge capacity of a safety valve must be equal to or greater than the output of the boiler or system it is protecting. To ensure that the correct method of sizing is used, reference should be made to the relevant BS specification for the design of the boiler or system. Fig 542F capacities are tabulated below to assist selection. AIR CAPACITY - 10% OVERPRESSURE (BS EN 4126-1) SET PRESSURE BAR 1.0 2.0 3.0 4.0 6.0 8.0 10.0 10.5

PRESSURE RATINGS & TEMPERATURE RANGE MIN - MAX SET PRESSURE (bar)

MIN - MAX TEMPERATURE (˚C)

0.3 to 10.5

-20 to 195

MEDIUM

Inlet

Rp BSP Outlet

A (mm)

B (mm)

C (mm)

WEIGHTS (kg)

Flanged Flanged Flanged Flanged Flanged

1 1/4" 1 1/2" 2" 2 1/2" 3"

46 54 64 76 90

60 64 73 83 96

180 225 263 303 366

3.00 4.40 7.15 10.00 16.41

PART NAME

MATERIAL

Thrust Washer

Brass, BS EN 12164 CW609N

Grubscrew

Steel

Test Lever

Brass, BS EN 1982 CC754S

Spring

Chrome Vanadium Alloy Steel, BS 2803 735 6 A50 HS (Stainless Steel, BS 2056 302S26 Opt)

Piston

Brass, BS EN 12164 CW609N

Diaphragm

Silicon Rubber

Seat Seal Holder

Seat Seal

PTFE (Viton Opt)

Starlock Washer

Stainless Steel

Body

Bronze, BS EN 1982 CC491K

Lever Pin

Steel

Lead Seal (Not shown)

Lead

Adjusting Screw

Brass, BS EN 12164 CW609N

Spring Plate

Brass, BS EN 12164 CW609N

Spindle

Brass, BS EN 12164 CW721R

Seat Seal Retaining Plate

Bronze, BS EN 1982 CC491K / Brass BS EN 12164 CW602N (DZR)

O-Ring

Viton

A 1 REV

FIRST ISSUE 13/07/2005 DESCRIPTION DATE REVISION HISTORY

PRODUCT RANGE

DFP

gyanala

PRODUCT CHECKED THIS SERVICES DRAWING IS THE COPYRIGHT CRANE BUILDING SERVICES AND IS CONFIDENTIAL. IT MUST NOT BE THIS DRAWING IS THE COPYRIGHT OFRANGE CRANE BUILDING & UTILITIES AND IS OF CONFIDENTIAL. IT MUST NOT BE& UTILITIES

IP3 9FJ. Tel: 01473 SUFFOLK, 277300 Fax: 01473 277411 Tel: 01473 277300 Fax: 01473 277411

DN50 411 627 842 1057 1488 1919 2350 2457

DN80 1053 1604 2156 2707 3810 4913 6016 6292

1.0 2.0 3.0 4.0 6.0 8.0 10.0 10.5

Kw (Kdr=0.19) DN32 106 161 216 271 382 493 603 631

DN40 165 251 338 424 597 770 943 986

DN50 258 393 528 663 933 1203 1472 1540

DN65 436 664 892 1120 1576 2033 2489 2603

DN80 660 1005 1351 1697 2388 3079 3770 3943

DN65 561 793 972 1122 1374 1587 1774 1818

DN80 850 1202 1472 1700 2082 2404 2687 2754

To convert to Btu/hr multiply by 3400.

10/09/2015 3

SUFFOLK, IP3 9FJ.

FINISH

CHECKED ISSUE DATE

DESCRIPTION

DN32 FIG542F FLANGED VALVE ASSEMBLY DN32 FIG542F FLANGED VALVE ASSEMBLY

MATERIAL DRAWN

A DESCRIPTION

DIMENSIONS IN MM FINISH FOR DRAWING CONVENTION FOR DRAWING CONVENTION MACHINE WHERE MARKED REFER TO BS:8888 REFER TO BS:8888 SURFACE VALUES IN MICROMETERS REMOVE BURRS AND SHARP EDGES DRAWN LEAD THREADS BE CHAMFERED 45 DO NOT SCALE DO NOTTO SCALE TO BASE OF THREAD

LOANED, COPIEDPRIOR OR COMMUNICATED TO A THIRD PARTY WITHOUT PRIOR WRITTEN CONSENT. LOANED, COPIED OR COMMUNICATED TO A THIRD PARTY WITHOUT WRITTEN CONSENT. 13/07/2005 CRANE HOUSE, EPSILON TERRACE CRANE HOUSE, EPSILON DFPBS & U CRANE BS TERRACE &U DATE CRANE ISSUE WESTDATE ROAD, IPSWICH, WEST ROAD, IPSWICH,

DN40 263 401 539 677 953 1229 1505 1574

WATER - UNVENTED SYSTEM - 10% OVERPRESSURE (BS EN 4126-1)

COMPONENT USED ON:

DFP PART No.:

IN MM STATED UNLESS OTHERWISE TOLERANCES UNLESS OTHERWISE STATEDTOLERANCES DIMENSIONS MACHINE WHERE MARKED SURFACE VALUES IN MICROMETERS 0.15 TO TWO PLACES TO TWO PLACES 0.15 TO ONE PLACE 0.25 EDGES TO ONE PLACE 0.25 REMOVE BURRS AND SHARP 0.4 NUMBERS 0.4 WHOLE NUMBERS LEADWHOLE THREADS TO BE CHAMFERED 45 ANGULAR 30" ANGULAR 30" TO BASE OF THREAD

1 ISSUE FIRST REV DESCRIPTION REVISION HISTORY

B-B ( 1 : 1 ) B-B ( 1 : 1 )

Bronze, BS EN 1982 CC491K / Brass BS EN 12164 CW602N (DZR)

APPROVALS

DN65 695 1059 1423 1787 2515 3244 3972 4154

Kg/hr (Kdr=0.19) DN32 168 257 345 433 610 786 962 1006

HOT WATER - UNVENTED SYSTEM - 10% OVERPRESSURE (BS EN 4126-1) SET PRESSURE BAR

C Max

Bronze, BS EN 1982 CC491K

DN80 387 590 793 995 1401 1806 2212 2313

The minimum bore size permitted by BS specifications for steam and hot water boilers is 20mm.

Yellow kapton

Spring Cover

DN65 256 389 523 657 925 1192 1460 1527

To convert to lb/hr multiply by 2.2.

DIMENSIONAL DRAWING

C Max

Label

1.0 2.0 3.0 4.0 6.0 8.0 10.0 10.5

Flanged inlet connections. Threaded female outlet connections, Rp (BSP) parallel to BS EN 10226-1. Most flange standards can be accommodated.

ITEM NO.

SET PRESSURE BAR

PIPE CONNECTIONS

PART NAME & MATERIALS

DN50 151 230 310 389 547 705 864 903

STEAM - 10% OVERPRESSURE (BS 6759)

Hot water, steam, compressed air and inert gasses, CO2 (to 20°C), ethylene glycol, potable water.

32 40 50 65 80

DN40 97 148 198 249 350 452 553 578

To convert to ft3/min multiply by 2.1.

DIMENSIONS & WEIGHTS SIZE DN

std. litres/sec (Kdr=0.19) DN32 62 94 127 159 224 289 354 370

MATERIAL

gyanala DRAWING NUMBER

DV-5345 10/09/2015 2

ISSUE

DRAWING NUMBER ISSUE

DV-5345 1

SET PRESSURE BAR 1.0 2.0 3.0 4.0 6.0 8.0 10.0 10.5

Kg/min (Kdr=0.19) DN32 136 192 235 272 333 385 430 441

DN40 213 301 368 425 521 601 672 689

DN50 332 469 575 664 813 939 1050 1076

ISO 14001 Reg No. EMS 78657

using a derated coefficient of discharge (Kdr) 0.19, approved by AOTC.

FM00311 ISO 9001

Vaild as of 1118

In the above tables, discharge capacities have been calculated in accordance with BS EN 4126-1 & BS 6759,

Technical Helpline: +44 (0) 1462 443 278 E: nabicsales@cranebsu.com W: www.nabicvalves.com

PRESSURE RELIEF VALVES DATA SHEETS

FIG 500L PRESSURE RELIEF VALVE

FEATURES & BENEFITS

DISCHARGE CAPABILITIES • •

Size Range: DN15 - DN65 Resilient PTFE seating design with high degree of seat tightness Pressure tight on discharge side Suitable for liquids and inert gases Available with Viton seat design Pressure setting locked and sealed Drain plug fitted on DN32 and above WRAS approved

• • • • • •

The discharge capacity of a safety valve must be equal to or greater than the output of the boiler or system it is protecting. To ensure that the correct method of sizing is used, reference should be made to the relevant BS specification for the design of the boiler or system. Fig 500L capacities are tabulated below to assist selection. AIR CAPACITY - 10% OVERPRESSURE (BS EN 4126-1)

*See Table 1

PRESSURE RATINGS & TEMPERATURE RANGE MIN - MAX SET PRESSURE (bar)

MIN - MAX SET TEMPERATURE (ºC)

DN15 to DN25 1.0 to 12.5 DN32 to DN65 0.4 to 12.5

-20 to 195 -20 to 195

MEDIUM

Hot water, steam, compressed air, inflammable liquids and inert gasses, CO2 (to 20°C), ethylene glycol, potable water.

Rp BSP Outlet

A (mm)

B (mm)

C (mm)

WEIGHTS (kg)

15 20 25 32 40 50 65

1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2"

3/4" 1” 1 1/4” 1 1/2” 2” 2 1/2” 3”

33 39 45 54 64 76 90

20 24 30 36 41 47 60

123 136 155 201 236 267 330

0.70 0.93 1.42 2.50 4.63 7.00 12.50

PART NAME & MATERIALS ITEM NO. 1 2 3

PART NAME Leak Proof Dome Locknut Dome ‘O’ Ring

PRODUCT TESTING

MATERIAL D

Bronze, BS EN 1982 CC491K Brass, BS EN 12164 CW609N Viton

Spring

Chrome Vanadium Alloy Steel, BS 2803 735 A50 HS (Stainless Steel, BS 2056 302S26 Opt)

5 6 7 8

Label Spring Cover Piston Cover Seal

Yellow kapton Bronze, BS EN C1982 CC491K C Brass, BS EN 12164 CW609N Viton

Seat Seal Holder

Bronze, BS EN 1982 CC491K / Brass BS EN 12164 CW602N (DZR)

10 11 12 13 14 15

Seat Seal Starlock Washer Body Adjusting Screw Spring Plate Spindle

PTFE (Viton Opt) Stainless Steel Bronze, BS EN B1982 CC491K B Brass, BS EN 12164 CW609N Brass, BS EN 12164 CW609N Brass, BS EN 12164 CW721R

Seat Seal Retaining Plate

Bronze, BS EN 1982 CC491K / Brass BS EN 12164 CW602N (DZR)

O-Ring

Viton

APPROVALS

Z DFP PART No.:

Z-Z ( 1 : 1 )Z-Z ( 1 : 1 )

FM 00311

1 FIRST ISSUE FIRST ISSUE 13/07/2005 REV DESCRIPTION DATE DESCRIPTION REVISION HISTORY REVISION HISTORY

COMPONENT USED ON:

DIMENSIONS IN CONVENTION MM FINISH MM UNLESSDIMENSIONS OTHERWISE IN STATED FOR DRAWING CONVENTION TOLERANCES UNLESS OTHERWISETOLERANCES STATED FOR DRAWING MACHINEREFER WHERETO MARKED MACHINE WHERE MARKED REFER TO BS:8888 BS:8888 SURFACE VALUES IN MICROMETERS SURFACE VALUES IN MICROMETERS 0.15 TO TWO PLACES 0.15 TO TWO PLACES TO REMOVE ONE PLACE TO ONE PLACE 0.25 REMOVE BURRS AND SHARP EDGES BURRS0.25 AND SHARP EDGES DRAWN WHOLE 0.4 WHOLE NUMBERS LEAD CHAMFERED LEADNUMBERS THREADS TO0.4 BE CHAMFERED 45 THREADS TO DO NOT SCALE DOBE NOT SCALE 45 ANGULAR 30" ANGULAR 30" TO BASE OF THREAD TO BASE OF THREAD RANGEOF CRANE PRODUCT RANGE THIS BUILDING DRAWINGSERVICES IS THE COPYRIGHT OFAND CRANE BUILDING SERVICES & UTILITIES IS CONFIDENTIAL. IT MUST NOT BE THIS DRAWING PRODUCT IS THE COPYRIGHT & UTILITIES IS CONFIDENTIAL. IT MUST NOT BE AND CHECKED

DFP

13/07/2005 DATE

COPIEDWITHOUT OR COMMUNICATED TO A CONSENT. THIRD PARTY WITHOUT PRIOR WRITTEN CONSENT. LOANED, COPIED OR COMMUNICATED TOLOANED, A THIRD PARTY PRIOR WRITTEN

DFP CRANE BS & U

HOUSE, EPSILON TERRACE CRANE HOUSE, CRANE BSEPSILON & U TERRACECRANEWEST ISSUE IPSWICH, DATE ROAD, WEST ROAD, IPSWICH,

IP3 9FJ. Tel: 01473 277300SUFFOLK, Fax: 01473 277411 Tel: 01473 277300 Fax: 01473 277411

SUFFOLK, IP3 9FJ.

DN40

DN50

DN65

112

176

274

464

2.0

105

171

268

418

707

3.0

141

230

360

562

950

4.0

113

177

289

452

706

1193

6.0

159

248

407

636

993

1679

8.0

115

205

320

525

820

1281

2165

10.0

141

251

392

642

1004

1568

2651

12.5

174

308

482

790

1235

1928

3259

DN65

litres/min

SET PRESSURE BAR

DN15

DN20

DN25

DN32

DN40

DN50

1.0

151

247

386

603

1019

2.0

136

213

349

546

853

1441

3.0

167

261

428

668

1044

1765

4.0

109

193

302

494

772

1205

2037

6.0

133

236

369

605

945

1476

2496

8.0

154

273

426

698

1092

1705

2881

10.0

172

305

477

781

1220

1906

3222

12.5

192

341

533

873

1364

2131

3602

Table 1

FIG. NO

DN SIZE

MIN - MAX SET PRESSURE (BAR)

SEAT SEAL AVAILABLE

WRAS APPROVED WITH VITON SEAL* (BAR)

WRAS APPROVED WITH PTFE SEAL* (BAR)

500L

15-25

1.0 to 12.5

PTFE/Viton

1.0 to 4.0

4.1 to 12.5

500L

32-65

0.4 to 12.5

PTFE/Viton

0.4 to 4.0

4.1 to 12.5

*Viton seals are not suitable for steam applications. C

DESCRIPTION

MATERIAL

DN25 FIG500L GA

FINISH DRAWN CHECKED ISSUE DATE

28/09/2015 3

DN25 FIG500L GA

gyanala DRAWING NUMBER

DV-5339 28/09/2015 2 2

DRAWING NUMBER

ISSUE

DV-5339 1

EMS 553775

DN32

1.0

gyanala

1 REV

DN25

To convert to galls/min multiply by 0.22. 1

COMPONENT USED ON:

DFP PART No.:

DN20

C Max

Rp BSP Inlet

Screwed female inlet and outlet connections. Outlet connection is one size larger than inlet connection. Threaded connections are Rp parallel to BS EN 10226-1. NPT connections are available upon request.

C Max

SIZE DN

DN15

WATER - UNVENTED SYSTEM - 10% OVERPRESSURE

PIPE CONNECTIONS

DIMENSIONS & WEIGHTS

std. litres/sec

SET PRESSURE BAR

Vaild as of 0319

The NABIC Fig 500L is designed primarily for use where high tightness is required on the discharge side. A sealed spring cover prevents the possibility of back pressure leakage through the top of the valve. The lift is progressively proportional to flow. All wetted parts are manufactured from dezincification resistance materials. Designed and tested to BS EN ISO 4126 -1. WRAS approved*.

Technical Helpline: +44 (0) 1462 443 278 E: nabicsales@cranebsu.com W: www.nabicvalves.com

PRESSURE RELIEF VALVES DATA SHEETS

FIG 542L PRESSURE RELIEF VALVE

FEATURES & BENEFITS

DISCHARGE CAPABILITIES • •

Size Range: DN15 - DN80 Resilient PTFE seating design with high degree of seat tightness Pressure tight on discharge side Suitable for liquids and inert gases Available with Viton seat design Pressure setting locked and sealed Drain plug fitted on sizes DN40 and above WRAS approved

• • • • • •

The discharge capacity of a safety valve must be equal to or greater than the output of the boiler or system it is protecting. To ensure that the correct method of sizing is used, reference should be made to the relevant BS specification for the design of the boiler or system. Fig 542L capacities are tabulated below to assist selection. AIR CAPACITY - 10% OVERPRESSURE ( BS EN 4126-1)

*See Table 1

PRESSURE RATINGS & TEMPERATURE RANGE MIN - MAX SET PRESSURE (bar)

MIN - MAX SET TEMPERATURE (ºC)

DN15 to DN25 1.0 to 10.5 DN32 to DN80 0.3 to 10.5

-20 to 195 -20 to 195

Rp BSP Inlet & Outlet

A (mm)

B (mm)

C (mm)

WEIGHTS (kg)

15 20 25 32 40 50 65 80

1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3"

30 34 39 46 54 64 76 90

23 23 27 33 38 46 55 65

113 118 132 158 200 239 285 345

0.50 0.70 0.93 1.50 2.41 4.32 8.24 12.60

Screwed female inlet and outlet connections. Inlet and outlet connections are of equal size. Threaded connections are ‘Rp’ BSP parallel to BS EN 10226-1. NPT connections are available upon request. All valves are shell and seat tested (to confirm set pressure) before leaving the factory and all valves are supplied pre-set with a tamper proof seal. Pressure Test Certificate and Letters of Conformity available on request.

Spring

5 6 7 8

Label Spring Cover Piston Cover Seal

Seat Seal Holder

Bronze, BS EN 1982 CC491K / Brass BS EN 12164 CW602N (DZR)

10 11 12 13 14 15

Seat Seal Starlock Washer Body Adjusting Screw Spring Plate Spindle

PTFE (Viton Opt) Stainless Steel Bronze, BS EN 1982 CC491K Brass, BS EN 12164 CW609N Brass, BBS EN 12164 BCW609N Brass, BS EN 12164 CW721R

Seat Seal Retaining Plate

Bronze, BS EN 1982 CC491K / Brass BS EN 12164 CW602N (DZR)

O-Ring

Viton

DIMENSIONAL DRAWING Z

APPROVALS

DN50

DN65

DN80

113

191

289

2.0

110

172

291

441

3.0

148

231

391

592

4.0

119

186

291

491

744

6.0

102

167

262

409

691

1047

8.0

132

216

338

527

891

1350

10.5

108

169

277

432

675

1141

1729

PRODUCT RANGE

DFP

13 D

CRANE BS & U

DN20

DN25

DN32

DN40

DN50

DN65

DN80

102

159

248

419

635

2.0

144

225

351

593

898

3.0

107

176

275

430

726

1100

4.0

124

203

318

496

839

1270

6.0

152

249

389

608

1027

1556

8.0

112

176

287

449

702

1186

1796

10.5

129

201

329

515

804

1359

2058

CRANE HOUSE, EPSILON TERRACE ISSUE WESTDATE ROAD, IPSWICH, SUFFOLK, IP3 9FJ.

29/09/2015 3

DN SIZE

MIN - MAX SET PRESSURE (BAR)

SEAT SEAL AVAILABLE

WRAS APPROVED WITH VITON SEAL* (BAR)

WRAS APPROVED WITH PTFE SEAL* (BAR)

542L

15-25

1.0 to 10.5

PTFE/Viton

1.0 to 3.2

3.3 to 10.5

542L

32-80

0.3 to 10.5

PTFE/Viton

0.3 to 3.2

3.3 to 10.5

*Viton seals are not suitable for steam applications.

DESCRIPTION

MATERIAL

DN32 FIG542L GA

gyanala

CHECKED ISSUE DATE

DESCRIPTION

DN32 FIG542L GA

FINISH DRAWN

kg/min

COMPONENT USED ON:

gyanala

CRANE HOUSE, EPSILON TERRACE WEST ROAD, IPSWICH,

IP3 9FJ. Tel: 01473 SUFFOLK, 277300 Fax: 01473 277411 Tel: 01473 277300 Fax: 01473 277411

PRODUCT CHECKED THIS SERVICES DRAWING IS THE COPYRIGHT OF CRANE BUILDING SERVICES AND IS CONFIDENTIAL. IT MUST NOT BE THIS DRAWING IS THE COPYRIGHT OFRANGE CRANE BUILDING & UTILITIES AND IS CONFIDENTIAL. IT MUST NOT BE& UTILITIES LOANED, COPIEDPRIOR OR COMMUNICATED TO A THIRD PARTY WITHOUT PRIOR WRITTEN CONSENT. LOANED, COPIED OR COMMUNICATED TO A THIRD PARTY WITHOUT WRITTEN CONSENT.

13/07/2005 DFPBS DATE CRANE

DN15

COMPONENT USED ON:

SET PRESSURE BAR 1.0

FIG. NO

Z-Z ( 1 : 1 ) Z-Z ( 1 : 1 )

DRAWING NUMBER

DV-5341 29/09/2015 2

ISSUE

DRAWING NUMBER ISSUE

DV-5341 1

EMS 553775

DN40

Table 1

IN MM STATED UNLESS OTHERWISE TOLERANCES UNLESS OTHERWISE STATEDTOLERANCESDIMENSIONS MACHINE WHERE MARKED SURFACE VALUES IN MICROMETERS TO TWO PLACES 0.15 TO TWO PLACES 0.15 TO ONE PLACE 0.25 EDGES TO ONE PLACE 0.25 REMOVE BURRS AND SHARP 0.4 NUMBERS 0.4 WHOLE NUMBERS LEADWHOLE THREADS TO BE CHAMFERED 45 ANGULAR 30" ANGULAR 30" TO BASE OF THREAD

FIRST ISSUE 13/07/2005 DESCRIPTION DATE REVISION HISTORY

DFP PART No.:

A 1 ISSUE FIRST REV DESCRIPTION REVISION HISTORY

C Max

FM 00311

DN32

std. litres/sec

MATERIAL

Bronze, BS EN 1982 CC491K Z Brass, DBS EN 12164DCW609N Viton Chrome Vanadium Alloy Steel, BS 2803 735 A50 HS (Stainless Steel, BS 2056 302S26 Opt) Yellow kapton Bronze, BS EN 1982 CC491K Brass, BS EN 12164 CW609N C Viton C

DN25

To convert to galls/min multiply by 0.22.

C Max

PART NAME Leak Proof Dome Locknut Dome ‘O’ Ring

ITEM NO. 1 2 3

PIPE CONNECTIONS

PRODUCT TESTING

PART NAME & MATERIALS

1 REV

DN20

WATER - UNVENTED SYSTEM - 10% OVERPRESSURE ( BS EN 4126-1)

Hot water, steam, compressed air, inflammable liquids and inert gasses, CO2 (to 20°C), ethylene glycol, potable water.

SIZE DN

DN15

MEDIUM

DIMENSIONS & WEIGHTS

SET PRESSURE BAR 1.0

Vaild as of 0319

The NABIC Fig 542L is designed primarily for use where high tightness is required on the discharge side. A sealed spring cover prevents the possibility of back pressure leakage through the top of the valve. The lift is progressively proportional to flow. All wetted parts are manufactured from dezincification resistance materials. Designed and tested to BS EN ISO 4126 -1. WRAS approved*.

Technical Helpline: +44 (0) 1462 443 278 E: nabicsales@cranebsu.com W: www.nabicvalves.com

COMBINED PRESSURE & TEMPERATURE RELIEF VALVES DATA SHEETS

FIG 500T COMBINED PRESSURE & TEMPERATURE RELIEF VALVE

FEATURES & BENEFITS

TEMPERATURE RATING

The NABIC Fig 500T provides protection against excess temperature as well as pressure protection. It automatically discharges hot water to prevent a predetermined set pressure and/or temperature being exceeded. Each of the lift mechanisms is independent of each other. Designed and tested to BS EN 4126, BS 6283 (when 50% of BS EN ISO 4126 -1 ratings at 1 bar or temperature ratings are used). WRAS approved (1 bar and above). Valve is suitable for PED2014/68/EU cat 1 use only.

•

Size Range: DN15 - DN50

•

Resilient Viton soft seat design

•

Powerful thermostat

•

Pressure setting locked and sealed

•

Drain plug fitted on DN32 and above

0.4 to 12.5

-20 to 95

MEDIUM

C (mm)

D (mm)

WEIGHTS (kg)

15 20 25 32 40 50

3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2"

3/4” 1" 1 1/4” 1 1/2” 2” 2 1/2”

33 39 45 54 64 76

81 81 88 127 127 127

48 47 56 62 71 6 82

229 238 269 354 398 429

0.72 1.00 1.54 3.00 4.50 7.78 5

ITEM NO.

PART NAME

MATERIAL

Thrust Washer

Brass, BS EN 12164 CW609N

Grubscrew

Steel

Test Lever

Brass, BS EN 1982 CC754S

Spring

Chrome Vanadium Alloy Steel, BS 2803 735 A50 HS (Stainless Steel, BS 2056 302S26 Opt)

DIMENSIONAL DRAWING 4 3 5 4 Z

Yellow kapton

Z-Z ( 1:1.5 )Z-Z ( 1:1.5 )

105

165

255

Label

Bronze, BS EN 1982 CC491K

Piston

Brass, BS EN 12164 CW609N

Diaphragm

Silicon Rubber

Seat Seal Holder

Bronze, BS EN 1982 CC491K / Brass BS EN 12164 CW602N (DZR)

Body

Bronze, BS EN 1982 CC491K

Lever Pin

Steel

Lead Seal

Lead

Adjusting Screw

Brass, BS EN 12164 CW609N

Spring Plate

Brass, BS EN 12164 CW609N

Spindle

Brass, BS EN 12164 CW721R

Seat Seal Retaining Plate

A A EN 1982 CC491K Bronze, BS / Brass BS EN 12164 CW602N (DZR)

DN25

DN32

DN40

DN50

1.0

127

208

326

509

2.0

124

194

317

496

775

3.0

167

260

427

667

1041

4.0

118

209

327

536

837

1308

6.0

166

294

460

754

1179

1841

8.0

214

380

594

972

1520

2373

10.0

262

465

727

1190

1861

2906

12.5

322

571

894

1463

2287

3572

To convert to Btu/hr multiply by 3400.

PTFE (Viton Opt) StainlessBSteel

REV DESCRIPTION Stainless Steel, BS REV 970 316 S31

Brass, BS EN

6 12164

1 FIRST ISSUE

REVISION HISTORY

FIRST ISSUE 13/07/2005 DESCRIPTION DATE REVISION HISTORY

CW602N6 (DZR)

Z DFP PART No.:

COMPONENT USED ON:

DFP PART No.:

COMPONENT USED ON:

DIMENSIONS MM FINISH DIMENSIONS IN STATED MM TOLERANCES UNLESS OTHERWISE FOR DRAWING CONVENTION TOLERANCES UNLESS OTHERWISE STATED FOR DRAWING IN CONVENTION MACHINE WHERE MARKED MACHINE WHERE MARKED REFER TO BS:8888 REFER TO BS:8888 VALUES IN MICROMETERSSURFACE VALUES IN MICROMETERS TOSURFACE TWO PLACES 0.15 TO TWO PLACES 0.15 TO ONE PLACE 0.25 SHARP EDGES REMOVE BURRS AND SHARP EDGES TO ONE PLACE 0.25 REMOVE BURRS AND DRAWN 0.4CHAMFERED 45 WHOLE NUMBERS 0.4 WHOLE NUMBERS LEAD THREADS BE CHAMFERED 45 LEAD THREADS TO BE DO NOT SCALE DOTONOT SCALE ANGULAR 30" ANGULAR 30" TO BASE OF THREAD TO BASE OF THREAD RANGE PRODUCT RANGE CHECKED THIS DRAWING IS THE COPYRIGHT BUILDING SERVICES UTILITIES AND IS CONFIDENTIAL. IT MUST NOT BE THIS DRAWING IS PRODUCT THE COPYRIGHT OF CRANE BUILDING SERVICES & UTILITIES OF ANDCRANE IS CONFIDENTIAL. IT MUST & NOT BE

gyanala

DFP

LOANED, COPIED OR COMMUNICATED TOCONSENT. A THIRD PARTY WITHOUT PRIOR WRITTEN CONSENT. PARTY WITHOUT PRIOR WRITTEN 13/07/2005LOANED, COPIED OR COMMUNICATED TO A THIRD HOUSE, EPSILON TERRACE CRANE HOUSE, EPSILON DFP CRANE BS & UTERRACE CRANEWEST DATE CRANE BS & U ISSUE ROAD,DATE IPSWICH, WEST ROAD, IPSWICH,

01473 277300 Fax: 01473 SUFFOLK, IP3 9FJ.277411 Tel: 01473 277300 Fax: 01473Tel: 277411

DESCRIPTION

MATERIAL

DN25 FIG500T GA

FINISH DRAWN

DN25 FIG500T GA

APPROVALS

gyanala

CHECKED

DRAWING NUMBER

DV-5342 30/09/2015 2 2

ISSUE DATE

30/09/2015 3

SUFFOLK, IP3 9FJ.

DRAWING NUMBER

ISSUE

DV-5342 1

Copper/Brass BS EN 12164 CW602N (DZR) ISO 14001 Reg No. EMS 78657

Vaild as of 0319

DN20

Starlock Washer

DN15

They represent the steam relief capability of the pressure element of the valve at 10% overpressure.

Seat Seal

SET PRESSURE BAR

The above discharge capabilities have been calculated in accordance with BS 6759:Part 1, using a derated coefficient of discharge (Kdr) of 0.479.

Spring Cover

Thermostat

D Max

B (mm)

PRODUCT TESTING

A (mm)

DN50

HOT WATER - UNVENTED SYSTEM - 10% OVERPRESSURE (BS 6759)

D Max

Rp BSP Outlet

Adaptor

DN40

Fig 500T capacities are tabulated below to assist selection.

Threaded male inlet connection R (BSPT) to BS EN 10226-2. Threaded female outlet connections Rp (BSP) to BS EN 10226-1.

R BSPT Inlet

DN32

PIPE CONNECTIONS

SIZE DN

Push Rod

DN25

DISCHARGE CAPABILITIES

Hot water only.

DIMENSIONS & WEIGHTS

DN20

when steam at the pressure of 1 bar causes the thermostat to open the valve.

MIN - MAX TEMPERATURE (˚C)

DN15

The above discharge capabilities represent approximately 45% of the relief capability of the value,

MIN - MAX SET PRESSURE (bar)

SIZE

To convert to Btu/hr multiply by 3400.

PRESSURE RATINGS & TEMPERATURE RANGE

PART NAME & MATERIALS

The discharge capacity of the safety valve must be equal to or greater than the output of the boiler or system it is protecting. Two methods of sizing are employed for combined pressure and temperature relief valves; one, based on the pressure element of the valve, the other based on the temperature element. To ensure that the correct method is used, reference should be made to the relevant BS specification to the design of the boiler or system. If in doubt, choose the method which produces the lower rating.

Technical Helpline: +44 (0) 1462 443 278 E: nabicsales@cranebsu.com W: www.nabicvalves.com

FM00311 ISO 9001

Technical Helpline: +44 (0) 1462 443 278 E: nabicsales@cranebsu.com W: www.nabicvalves.com

ANTI-VACUUM VALVES DATA SHEETS

FIG 568 ANTI-VACUUM VALVE

FEATURES & BENEFITS

DISCHARGE CAPABILITIES

The NABIC Fig 568 gunmetal Anti-Vacuum Valve is set to open at a vacuum pressure of 50mbar. A dust cap prevents entry of foreign matter. WRAS approved.

•

Size Range: DN15 - DN50

•

PTFE to metal seating

•

Gunmetal

The capacity of an anti-vacuum valve should be equal to or greater than the rate of the vacuum formation in the vessel being protected. To assist selection, reference should be made to BS 853 cl 10.3 or to the capacities of the Fig 568 tabulated below: AIR std. litres/sec

INSTALLATION Fig 568 Anti-Vacuum valves are used to protect drying cylinders, storage cylinders, calorifiers and tankers from collapse due to internal vacuum. They are also used on the steam systems, to assist condensate drainage and to prevent suction of contents from vats. Vacuum Valves are normally fitted vertically, at the top of the vessel or pipeline being protected, horizontal revolving cylinders however should have a Fig 568 fitted at each end, diametrically opposite one another. The operation of valves in service should be checked every twelve months.

PRESSURE RATINGS & TEMPERATURE RANGE MAX PRESSURE (bar)

MIN - MAX TEMPERATURE (˚C)

13.5

-20 to 195

VACUUM PRESSURE mBar

DN15

DN20

DN25

250

500

DN32

DN40

DN50

MEDIUM Hot water, steam, air.

PIPE CONNECTIONS BSPT (R) BS EN 10226-2. Male connections, R1/2, R3/4”, R1”, R1 1/4”, R1 1/2” and R2” available.

PRODUCT TESTING

All valves are 100% production tested.

DIMENSIONS & WEIGHTS SIZE DN

A (mm)

B (mm)

C BSPT (mm)

D-HEX

WEIGHT KG

15 20 25 32 40 50

58 61 66 76 90 94

35 36 39 43 51 58

1/2” 3/4" 1" 1 1/4” 1 1/2” 2”

24 30 36 46 52 65

0.10 0.16 0.26 0.52 0.77 1.22

DIMENSIONAL DRAWING

PART NAME & MATERIALS ITEM NO.

PART NAME

MATERIAL

Body

Bronze, BS EN 1982:1999 CB/CC491K

Seat Seal Holder

Brass, BE EN 12164:2011 CW602N

Spindle

Brass, BS EN 12164:2011 CW614N

Cap

Brass, BS EN 12164:2011 CW614N

Spring

Stainless Steel BS2056 302S26

Seat Seal

PTFE

Seat Seal Retaining Plate

Brass, BS EN 12164:2011 CW602

O-Ring

Viton E60C

ISO 14001 Reg No. EMS 78657

FM00311 ISO 9001

Vaild as of 1118

APPROVALS

Technical Helpline: +44 (0) 1462 443 278 E: nabicsales@cranebsu.com W: www.nabicvalves.com

ANTI-VACUUM VALVES DATA SHEETS

FIG 568SS ANTI-VACUUM VALVE

FEATURES & BENEFITS

DISCHARGE CAPABILITIES

The NABIC Fig 568SS stainless steel Anti-Vacuum Valve is set to open at a vacuum pressure of 50mbar. A dust cap prevents entry of foreign matter.

•

Size Range: DN15 - DN50

•

PTFE to metal seating

•

Stainless steel

INSTALLATION Fig 568SS Anti-Vacuum valves are used to protect drying cylinders, storage cylinders, calorifiers and tankers from collapse due to internal vacuum. They are also used on the steam systems, to assist condensate drainage and to prevent suction of contents from vats. Vacuum Valves are normally fitted vertically, at the top of the vessel or pipeline being protected, horizontal revolving cylinders however should have a Fig 568SS fitted at each end, diametrically opposite one another. The operation of valves in service should be checked every twelve months.

PRESSURE RATINGS & TEMPERATURE RANGE MAX PRESSURE (bar)

MIN - MAX TEMPERATURE (˚C)

13.5

-20 to 195

VACUUM PRESSURE mBar

DN15

DN20

DN25

250

500

DN32

DN40

DN50

MEDIUM Hot water, steam, air.

PIPE CONNECTIONS BSPT (R) BS EN 10226-2. Male connections, R1/2, R3/4”, R1”, R1 1/4”, R1 1/2” and R2” available.

PRODUCT TESTING All valves are 100% production tested.

DIMENSIONS & WEIGHTS SIZE DN

A (mm)

B (mm)

C BSPT (mm)

D-HEX

WEIGHT KG

15 20 25 32 40 50

58 61 66 76 90 94

35 36 39 43 51 58

1/2” 3/4" 1" 1 1/4” 1 1/2” 2”

24 30 36 46 52 65

0.10 0.16 0.26 0.52 0.77 1.22

DIMENSIONAL DRAWING

PART NAME & MATERIALS ITEM NO.

PART NAME

MATERIAL

Body

316 Stainless steel

Seat Seal Holder

316 Stainless steel

Spindle

316 Stainless steel

Cap

316 Stainless steel

Spring

Stainless Steel BS2056 302S26

Seat Seal

PTFE

Seat Seal Retaining Plate

316 Stainless steel

O-Ring

Viton E60C

FM00311 ISO 9001

ISO 14001 Reg No. EMS 78657

Vaild as of 1118

APPROVALS

Technical Helpline: +44 (0) 1462 443 278 E: nabicsales@cranebsu.com W: www.nabicvalves.com

TEST VALVES & TEST EQUIPMENT DATA SHEETS

FIG 362, 363 & 364 PRESSURE GAUGE TESTER

FIG 174 TEST VALVE FEATURES & BENEFITS The NABIC Fig 174 is a robust gunmetal stop valve with a flanged boiler connection and stainless steel needle type valve and seat. A dust cap protects the test gauge connection. The test valve is used on steam boilers, to provide a means for attaching a test pressure gauge to enable the calibration of the boiler gauge to be checked under working conditions.

•

Acts as an air vent, to facilitate draining and filling of the boiler

•

Protective cap for test gauge connection

PRESSURE RATINGS & TEMPERATURE RANGE MAX PRESSURE (bar)

MAX TEMPERATURE (˚C)

17.5

-20 to 260

PART NAME & MATERIALS ITEM NO.

PART NAME

MATERIAL

Body

Gunmetal

Fig 362

MEDIUM

Fig 363

Fig 364

Hot water, steam.

PIPE CONNECTIONS Flanged boiler connection. The following flange rating are available: BS EN 1092-3 PN16 and PN25. BS10 Table F and Table H. Gauge connection Rp 3/8” BSP female. To BS EN 10226-1.

PRODUCT TESTING

FEATURES & BENEFITS The Fig 362 Pressure Gauge Tester is a compact portable unit, used for checking pressure gauges on site.

to enable most gauges in common use to be tested throughout their range.

The tester is comprised of a small hand operated air pump with fine adjustment facility. Suitable fittings are supplied

Two 80mm Pressure Gauges are provided, both calibrated in metric and imperial units. The low pressure gauge is graduated 0-4 bar (0-60 psi) and the high pressure gauge is graduated 0-20 bar (0-300 psi). The instrument is contained in a lightweight durable case with carrying handle.

All valves are 100% production tested.

PRESSURE RATINGS & TEMPERATURE RANGE MAX PRESSURE (bar)

Fig 363, low pressure gauge 0-4 bar (0-60 psi) & Fig 364, high pressure gauge 0-20 bar (0-300 psi) are both available to order separately.

0 - 20

PART NAME & MATERIALS

CALIBRATION SERVICE

ITEM NO.

PART NAME

MATERIAL

Body material

Brass Powder Coated

NABIC® offer an independent pressure gauge calibration service traceable to National Standards. This service has been developed to meet the growing demand of Quality Assurance Schemes and Inspection Authorities for certification. Equipment used for checking gauges, is certified for accuracy to National Standards held at the National Physical Laboratory. Full point by point test certificates can be provided or, for industrial gauges, a letter of conformity to BS 1780.

FM00311 ISO 9001

APPROVALS

FM00311 ISO 9001

ISO 14001 Reg No. EMS 78657

Technical Helpline: +44 (0) 1462 443 278 E: nabicsales@cranebsu.com W: www.nabicvalves.com

Vaild as of 1118

APPROVALS

ISO 14001 Reg No. EMS 78657

Technical Helpline: +44 (0) 1462 443 278 E: nabicsales@cranebsu.com W: www.nabicvalves.com

www.cranebsu.com

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