AGV Catalogue-preview

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AGV DRIVERLESS TRANSPORT SYSTEM For a continuous improvement process

05/2012

KAIZEN

WWW.CREFORM.DE

Headline Service CREFORM AGV is a high-tech innovation from Japan, which is continuously being further developed in Europe and adapted to the needs of the European market.

CREFORM AGVs are easily configurable, independently controlled units with a self-sufficient power supply by means of gel batteries. The AGVs have a modular unit construction and are easy to programme for the optimization of material flow in your production.

Easy configurable means: Magnetic tape for guidance and order commands mean simple installation without having to specially treat the floor. Thereby simple adaptions to changes in production processes are possible.

A modular construction means: • Modular style of all AGV components.

• 100% reusability of the technical AGV components if you want to change its use: e.g. from a tugger to a mobile assembly line or the additional expansion for special tasks.

CREFORM is strong in customer service: We offer you: • Speedy response time • Technical project planning on request • Complete service: Installation of AGV driving course and equipment, plus monitoring of the system at the start of real time production • We carry out maintenance of your AGV system for you on request • And offer a hotline support for problems.

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Headline details Technical Our principles: • Open adaptable AGV-system • Standardised module assemblies • Standard components of big manufacturers

Safety- and Control Box CT-SCB-A24 STD: Our AGV, there are in all AGV-A, B, and D rows 24 volts, with SIEMENS S7-224XP controls equipped.

If requested you can upgrade you AGV for example with a course control and a traffic control system.

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Table of Contents 1.

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AGV

AGV-A35046 EX.......................................................................................................................... Page 5 AGV-A50034 SV.......................................................................................................................... Page 6 AGV-A35046 SV.......................................................................................................................... Page 7 AGV-A25068 SV.......................................................................................................................... Page 8 AGV-A50034 STBODY............................................................................................................... Page 9 AGV-A35046 STBODY............................................................................................................... Page 10 AGV-A25068 STBODY............................................................................................................... Page 11 AGV-B50066 STD........................................................................................................................ Page 12 AGV-B35090 STD........................................................................................................................ Page 13 AGV-D25130 STD....................................................................................................................... Page 14 AGV-HSPEED A-TYP................................................................................................................... Page 15 AGV-M50066 STD...................................................................................................................... Page 16

AGV-Accessories

EXIDE Gel Batter 120 Ah.......................................................................................................... Page 17 EXIDE Battery Charger for 24 volt AGV.............................................................................. Page 17 Banner Gel Battery 100 Ah..................................................................................................... Page 18 Banner Battery Charger for 24 volt AGV........................................................................... Page 18 Banner Gel Battery 180 Ah..................................................................................................... Page 19 Banner Battery Charger........................................................................................................... Page 19 Charging contacts incl. charging circuit for automatic battery charging........... Page 20 Optima Yellow Top Battery 75 Ah....................................................................................... Page 20 Charge point (incl. charger)................................................................................................... Page 20 AGV Multi Monitor for all FH - Drive units........................................................................ Page 21 Melody Box................................................................................................................................... Page 21 Automatic Decoupling 1........................................................................................................ Page 22 Automatic Decoupling 2 Variant 1..................................................................................... Page 22 Automatic Decoupling 2 Variant 2..................................................................................... Page 22 CREFORM RFID-Course Control............................................................................................ Page 23 RFID-Transponder..................................................................................................................... Page 23 AGV Remote Control Start 12/24V...................................................................................... Page 24 Traffic Control System.............................................................................................................. Page 24

BST-AGV Accessories

• Battery Box................................................................................................................................... Page 25 • Banner Dry Bull set 100 Ah.................................................................................................... Page 25 • Banner Battery Charger for 24 volt BST............................................................................. Page 25 • • • • • • • •

Traffic Routing

Magnetic Tape for Surface Laying...................................................................................... Page 26 In ground Magnetic Tape....................................................................................................... Page 26 1000 mm Magnetic Tape Radius 30° ................................................................................. Page 27 800 mm Magnetic Tape Radius 30° . .................................................................................. Page 27 Magnetic Tape Dividing Element........................................................................................ Page 27 Foil Protective Tape.................................................................................................................. Page 28 Textile Protective Tape............................................................................................................ Page 28 Duraflex Protective Tape........................................................................................................ Page 28

AGV-Varieties ................................................................................................................... Page 29 4

AGV-A35046 EX

CREFORM Technik GmbH Wolfsburger Str. 10 D-34225 Baunatal Tel. +49 (0)561 - 47 59 67 0 Fax +49 (0)561 - 47 59 67 88 www.creform.de / info@creform.de

AGV-Description AGV tugger with three speed levels and magnetic guidance for efficient material transport using your existing trailers.

Single components AGV drive unit FH-A35046 Safety box 24 Volt Combi-soft foam bumper Bicolour optical warning detector HOKUYO Service Sensor Additional NS-sensor Battery charge display

Technical data Speed: Tracking: Tractive power: Trailing load*: Max load: On-board voltage: Battery number: Battery type: Service life: Total weight: Dimensions LxBxH:

4 / 24 / 35 metres per minute Magnetic 29 kg 450 kg 310 kg 24 Volt DC 2 EXIDE Gel 120 Ah 8 Hours (with fully charged battery) 180 kg including battery 1500 mm x 900 mm x 1100 mm

* at 1% gradient based on polyurethane wheels and a flat industrial floor.

CREFORM AGV– Housing framework including mechanical Bumper safety system

Upgradable with AGV-Multi Monitor FCU-SV02 for changing the three predefined speed levels.

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AGV-A50034 SV

CREFORM Technik GmbH Wolfsburger Str. 10 D-34225 Baunatal Tel. +49 (0)561 - 47 59 67 0 Fax +49 (0)561 - 47 59 67 88 www.creform.de / info@creform.de

AGV-Description AGV tugger with three speed levels and magnetic guidance for efficient material transport using your existing trailers.

Single components AGV drive unit FH-A50034 MC2 Safety box 24 Volt Bicolour optical warning detector SICK S-300 with 4 zones Additional NS-sensor Battery charge display

Technical data Speed: Tracking: Tractive power: Trailing load*: Max load: On-board voltage: Battery number: Battery type: Service life: Total weight: Dimensions LxBxH:

4 / 30 / 50 metres per minute Magnetic 21 kg 330 kg 190 kg 24 Volt DC 2 EXIDE Gel 120 Ah 8 Hours (with fully charged battery) 180 kg including battery 1500 mm x 900 mm x 1100 mm

* at 1% gradient based on polyurethane wheels and a flat industrial floor.

CREFORM AGV– Housing framework including paneling and SICK S-300 personal protection

Upgradable with AGV-Multi Monitor FCU-SV02 for changing the three predefined speed levels.

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AGV-A35046 SV

CREFORM Technik GmbH Wolfsburger Str. 10 D-34225 Baunatal Tel. +49 (0)561 - 47 59 67 0 Fax +49 (0)561 - 47 59 67 88 www.creform.de / info@creform.de

AGV-Description AGV tugger with three speed levels and magnetic guidance for efficient material transport using your existing trailers.

Single components AGV drive unit FH-A35046 MC2 Safety box 24 Volt Bicolour optical warning detector SICK S-300 with 4 zones Additional NS-sensor Battery charge display

Technical data Speed: Tracking: Tractive power: Trailing load*: Max load: On-board voltage: Battery number: Battery type: Service life: Total weight: Dimensions LxBxH:

4 / 24 / 35 metres per minute Magnetic 29 kg 450 kg 310 kg 24 Volt DC 2 EXIDE Gel 120 Ah 8 Hours (with fully charged battery) 180 kg including battery 1500 mm x 900 mm x 1100 mm

* at 1% gradient based on polyurethane wheels and a flat industrial floor.

CREFORM AGV– Housing framework including paneling and SICK S-301 personal protection

Upgradable with AGV-Multi Monitor FCU-SV02 for changing the three predefined speed levels.

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AGV-A25068 SV

CREFORM Technik GmbH Wolfsburger Str. 10 D-34225 Baunatal Tel. +49 (0)561 - 47 59 67 0 Fax +49 (0)561 - 47 59 67 88 www.creform.de / info@creform.de

AGV-Description AGV tugger with three speed levels and magnetic guidance for efficient material transport using your existing trailers.

Single components AGV drive unit FH-A25068 MC2 Safety box 24 Volt Bicolour optical warning detector SICK S-300 with 4 zones Additional NS-sensor Battery charge display

Technical data Speed: Tracking: Tractive power: Trailing load*: Max load: On-board voltage: Battery number: Battery type: Service life: Total weight: Dimensions LxBxH:

4 / 15 / 25 metres per minute Magnetic 41 kg 660 kg 530 kg 24 Volt DC 2 EXIDE Gel 120 Ah 8 Hours (with fully charged battery) 180 kg including battery 1500 mm x 900 mm x 1100 mm

* at 1% gradient based on polyurethane wheels and a flat industrial floor.

CREFORM AGV– Housing framework including paneling and SICK S-302 personal protection

Upgradable with AGV-Multi Monitor FCU-SV02 for changing the three predefined speed levels.

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AGV-A50034 STBODY

CREFORM Technik GmbH Wolfsburger Str. 10 D-34225 Baunatal Tel. +49 (0)561 - 47 59 67 0 Fax +49 (0)561 - 47 59 67 88 www.creform.de / info@creform.de

AGV-Description AGV tugger with robust frame full-housed, three speed levels and magnetic guidance for efficient material transport using your existing trailers.

Single components AGV drive unit FH-A50034 MC2 Safety box 24 Volt Bicolour optical warning detector SICK S-300 with 4 zones Additional NS-sensor Battery charge display

Technical data Speed: Tracking: Tractive power: Trailing load*: Max load: On-board voltage: Battery number: Battery type: Service life: Total weight: Dimensions LxBxH:

4 / 30 / 50 metres per minute Magnetic 21 kg 330 kg 70 kg 24 Volt DC 2 EXIDE Gel 120 Ah 8 Hours (with fully charged battery) 270 kg including battery 1270 mm x 700 mm x 1240 mm

* at 1% gradient based on polyurethane wheels and a flat industrial floor.

Upgradable with AGV-Multi Monitor FCU-SV02 for changing the three predefined speed levels.

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AGV-A35046 STBODY

CREFORM Technik GmbH Wolfsburger Str. 10 D-34225 Baunatal Tel. +49 (0)561 - 47 59 67 0 Fax +49 (0)561 - 47 59 67 88 www.creform.de / info@creform.de

AGV-Description AGV tugger with robust frame full-housed, three speed levels and magnetic guidance for efficient material transport using your existing trailers.

Single components AGV drive unit FH-A35046 MC2 Safety box 24 Volt Bicolour optical warning detector SICK S-300 with 4 zones Additional NS-sensor Battery charge display

Technical data Speed: Tracking: Tractive power: Trailing load*: Max load: On-board voltage: Battery number: Battery type: Service life: Total weight: Dimensions LxBxH:

4 / 24 / 35 metres per minute Magnetic 29 kg 450 kg 190 kg 24 Volt DC 2 EXIDE Gel 120 Ah 8 Hours (with fully charged battery) 190 kg including battery 1270 mm x 700 mm x 1240 mm

* at 1% gradient based on polyurethane wheels and a flat industrial floor.

Upgradable with AGV-Multi Monitor FCU-SV02 for changing the three predefined speed levels.

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AGV-A25068 STBODY

CREFORM Technik GmbH Wolfsburger Str. 10 D-34225 Baunatal Tel. +49 (0)561 - 47 59 67 0 Fax +49 (0)561 - 47 59 67 88 www.creform.de / info@creform.de

AGV-Description AGV tugger with robust frame full-housed, three speed levels and magnetic guidance for efficient material transport using your existing trailers.

Single components AGV drive unit FH-A25068 MC2 Safety box 24 Volt Bicolour optical warning detector SICK S-300 with 4 zones Additional NS-sensor Battery charge display

Technical data Speed: Tracking: Tractive power: Trailing load*: Max load: On-board voltage: Battery number: Battery type: Service life: Total weight: Dimensions LxBxH:

4 / 15 / 25 metres per minute Magnetic 41 kg 660 kg 410 kg 24 Volt DC 2 EXIDE Gel 120 Ah 8 Hours (with fully charged battery) 270 kg including battery 1270 mm x 700 mm x 1240 mm

* at 1% gradient based on polyurethane wheels and a flat industrial floor.

Upgradable with AGV-Multi Monitor FCU-SV02 for changing the three predefined speed levels.

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AGV-B50066 STD

CREFORM Technik GmbH Wolfsburger Str. 10 D-34225 Baunatal Tel. +49 (0)561 - 47 59 67 0 Fax +49 (0)561 - 47 59 67 88 www.creform.de / info@creform.de

AGV-Description AGV tugger with three speed levels and magnetic guidance for efficient material transport using your existing trailers.

Single components AGV drive unit FH-B50066 Safety box D-Typ 24 Volt SICK akustischer Warnmelder Bicolour optical warning detector SICK S-300 with 4 zones Additional NS-sensor Battery charge display

Technical data Speed: Tracking: Tractive power: Trailing load*: Max load: On-board voltage: Battery number: Battery type: Service life: Total weight: Dimensions LxBxH:

4 / 30 / 50 metres per minute Magnetic 42 kg 660 kg 360 kg 24 Volt DC 2 EXIDE Gel 120 Ah 8 Hours (with fully charged battery) 300 kg including battery 1970 mm x 870 mm x 1100 mm

* at 1% gradient based on polyurethane wheels and a flat industrial floor.

CREFORM AGV-Steel framework

Upgradable with AGV-Multi Monitor FCU-SV02 for changing the three predefined speed levels.

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AGV-B35090 STD

CREFORM Technik GmbH Wolfsburger Str. 10 D-34225 Baunatal Tel. +49 (0)561 - 47 59 67 0 Fax +49 (0)561 - 47 59 67 88 www.creform.de / info@creform.de

AGV-Description AGV tugger with three speed levels and magnetic guidance for efficient material transport using your existing trailers.

Single components AGV drive unit FH-B35090 Safety box D-Typ 24 Volt SICK akustischer Warnmelder Bicolour optical warning detector SICK S-300 with 4 zones Additional NS-sensor Battery charge display

Technical data Speed: Tracking: Tractive power: Trailing load*: Max load: On-board voltage: Battery number: Battery type: Service life: Total weight: Dimensions LxBxH:

4 / 24 / 35 metres per minute Magnetic 58 kg 1000 kg 600 kg 24 Volt DC 2 EXIDE Gel 120 Ah 8 Hours (with fully charged battery) 300 kg including battery 1970 mm x 870 mm x 1100 mm

* at 1% gradient based on polyurethane wheels and a flat industrial floor.

CREFORM AGV-Steel framework

Upgradable with AGV-Multi Monitor FCU-SV02 for changing the three predefined speed levels.

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