Crompton Catalogue 2016 by Crompton Controls

Your Control Solution Specialists

This is Crompton Controls Welcome to a heritage spanning over 130 years supplying outstanding controls and systems solutions. Crompton Controls is a dynamic 100% privately owned British Company that can trace its roots right back to the late 19th century and a pioneering electrical engineer, Rookes Evelyn Bell Crompton who was responsible for one of the worldâ&#x20AC;&#x2122;s first public electricity supplies and introduced lighting networks to both Australia and India. Today we pride ourselves in the supply of high quality electrical equipment including a comprehensive range of standard motor starters, energy saving motors, inverter packages and control components through to fully customised complex control and building management systems. Our modern factory is centrally located with fully equipped manufacturing, warehousing and office facilities to service a large distribution network and support our growing OEM customer base complete with dedicated visitor meeting and training areas.

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Almost two thirds of the electricity consumed by UK industry today is used in running motors. According to the carbon trust the cost of running a motor for a year can be ten times what it costs to buy it in the first place. Crompton Controls is here to support you in lowering your carbon footprint and reducing your energy bills with the introduction of its new Motor and Variable Speed Drive packages from Yaskawa, Crompton Greaves, Brook Motors and Mitsubishi. Crompton Controls provides a complete design and manufacturing service for control systems built to individual requirements from modified standard starters to fully customised control panels. An ever expanding part of our business is the Building Management Systems (BMS) control panel section. A well designed and maintained BMS helps drive down the cost of running a building by maximising resources and energy efficiency.

+44 (0) 1924 368251

Working in partnership with our clients, our dedicated team of specialist design engineers hold decades of experience in the systems sector and use the latest technology and techniques to help you improve the overall control and efficiency of your building. We offer a comprehensive service from design of panels through to end product and testing. We supply most sectors and applications including pumps, fans, compressors, conveyors and machine tools to any preferred specifications for process control, automation and energy saving. Our specialist Crompton Systems team is focussed solely on HVAC Building Management and Control, all made in the United Kingdom. We continue to innovate, responding to our customers demand. Our open approach, together with our engineering expertise and a flexible in house technical ability enables the company to be inventive and highly focussed on customer service.

sales@cromptoncontrols.co.uk

www.cromptoncontrols.co.uk

Your Control Solution Specialists

Customer Service

Technical Support

Quality, Price & Delivery

Crompton Controls has a dedicated sales and technical department open from 7.30am till 5.30pm, 5 days a week.

Crompton Controls are proud to offer many year’s combined experience in technical support from our highly motivated internal systems and control engineers.

Over the past 100 years up to the present day, Crompton Controls has continued to offer it’s customer’s exceptional quality throughout at a competitive price to suit all applications.

This technical support is also backed by our dedicated Business Development Team who specialise in providing on site surveys and installation solutions.

We pride ourselves in making sure that all of our customer’s receive a first class friendly service whatever the size of order helping them to run their own businesses more efficiently.

All staff are continuously trained so as to offer the high quality service for which we have become renowned over many years.

“Mission Statement”

Our customers can be confident in our continued integrity and support.

“Crompton Controls is recognised throughout the industry for excellence, customer service and expertise in control of electric motors, building management systems and solar applications. We are renowned for successfully developing our product portfolio and for maximising niche market opportunities through our speed of reaction to market needs and the ability to form business partnerships.

Our aim is to provide a fast, efficient delivery service to fit in with our customer’s requirements.

All that encounter our business are treated with the utmost respect. Working for and dealing with Crompton Controls is both demanding and enjoyable. The stimulating working environment ensures the people within our organisation have energy, support each other, work as a team, are well trained, motivated and valued, enabling quality contributions at all levels. We are a secure, profitable, debt free organisation that continues to expand, develop and reward. Sales growth and profitability exceed the industry norm every year and we offer exceptional value for money. Our culture is inspirational and one of continued self-challenge based on the expectation that everything we do is done to the highest standard.”

Contact our Sales & Technical Team:

+44 (0) 1924 368251

sales@cromptoncontrols.co.uk

www.cromptoncontrols.co.uk

Soft Starters & Shaft Power Monitors

14 In Partnership with Crompton Greaves 15 Crompton Greaves Soft Start Starters 17 Shaft Power Monitors

Contactors & Accessories 3 Pole Contactors, Overloads & Accessories 25A-125A (AC1) Thermal Overloads up to 93A 3 and 4 Pole Contactors & Accessories 200A â&#x20AC;&#x201C; 1000A (AC1) 4-Pole AC Contactors 3 Pole Contactors DC Coil Enclosed 1, 3 and 4 Pole Contactors 25A â&#x20AC;&#x201C; 275A (AC1)

General

Section 9

54 55 56 57 58 59

Section 2 Section 4

Direct On Line & Star Delta DC Injection Brakes Advanced Smooth DC Brake Controls Heavy Duty DC Injection Brake Panels

Motors & Variable Speed Packages 18 25 29 34 41 52

Crompton Greaves Variable Speed Starters Crompton Greaves Motors Crompton Greaves Rotary Heat Exchanger Drive Systems Yaskawa Variable Speed Drives Yaskawa High Efficient Motor & Variable Speed Drive Packages In Partnership with Brook Crompton Motors & Mitsubishi Variable Speed Drives

Control Components

60 Panel Mounting Push Buttons (22.5mm) 61 Surface Mounting Push Button Stations 63 Electronic Timers

Technical Specification

65 IP Definitions of Degrees of Protection and a Guide to Typical Current Tables

Stockist Display Stands and the Original Spoola+

Contact our Sales & Technical Team:

DC Injection Brakes

11 12 13

ATEX Approved Motor Starters & Remote Stations

Section 5

Direct On Line & Star Delta starters Starter Selection Table Two Speed Starters Other Special Motor Starting Options

Section 6

Hazardous Area ATEX Approved Motor Control Equipment

6 7 8 9

Section 8

Bespoke Control Panels :Switchgear & BMS Control Panels Lighting Control Panels Outstation Control Panels Inverter Drive Control Panels Automatic Changeover Control Panels IP Rated Weatherproof Control Panels Distribution Boards

Section 7

Standard Motor Starters

Section10

Control Panels & Engraving

Section 3

Section 1

Contents

+44 (0) 1924 368251

sales@cromptoncontrols.co.uk

www.cromptoncontrols.co.uk

Control Panels and High Quality Engraving

Section 1

Crompton Controls, â&#x20AC;&#x153;Panel Engineering you can Trust!â&#x20AC;? Established over 130 years ago, Crompton Controls is one of the leading UK control panel specialists. Providing flexible and economic solutions from design to manufacture within the Building Management Systems (BMS), Motor Control, Switchgear and Lighting design sectors, Crompton Controls provides a wealth of experience to our strong and growing customer base. Itâ&#x20AC;&#x2122;s the attention to detail and commitment to excellence that truly makes our control panel offering really stand out and something very special. Within the control panel and BMS sectors, we have gained a reputation for being one of the best in control panel build, and our expert engineers have decades of

Inverter Drive Control Panel

experience between them when it comes to designing and building panels. Our engineers utilise an extremely user friendly Auto-CAD system which has been designed specifically to meet the exacting requirements of the industry and is an integral part of our operation in offering top quality solutions throughout all of our control panel design. Our modern, design, administration and manufacturing facilities are set in a 25,000 square foot site, centrally located in Wakefield which provides superb logistical benefit.

BMS Control Panel

Ranging from small operator workstations to large multi-bay suites, our control panels are built to a wide range of protection categories with full certification and documentation. Providing a full range of our own Crompton branded control componentry, along with having close strategic partnerships with many industry leading brands such as Eldon Enclosures, Yaskawa, Crompton Greaves and Mitsubishi drive packages just to name a few enables us to compete at all levels to fulfil end customer requirements from a simple panel build through to a total, cutting edge project solution.

Lighting Control Panel

Automatic Changeover Panel

Offering Fast, Accurate, High Quality Precision Engraving and Cutting with Repeatable Quality...

Traffolite, Plastics, Aluminium, Glass, Paper, Textiles, Wood, Leather, Rubber and Stone to name but a few! Within our fully equipped manufacturing facility we hold all modern machinery for fast effective design and supply, including an engraving system that is second to none. The engraving system uses a state of the art laser plotter that can be deployed for either laser engraving or as a laser cutting machine to match our business and customer requirements.

The software package enables us to download images such as company logos to high resolution photo images, CAD files and transfer them directly onto any of the above materials. In addition it has the ability to cut the most complex design with amazing repeatable accuracy whilst handling high volume production to one off designs.

With showroom and training facilities on site Crompton Controls warmly welcomes our current customer base, and potential new customers to visit our operation at any time. Whether you wish Crompton to quote on a full panel, part panel, components or just an engraving requirement, call us now on 01924 368251 or make an appointment to come and see our facility today.

Contact our Sales & Technical Team:

+44 (0) 1924 368251

sales@cromptoncontrols.co.uk

www.cromptoncontrols.co.uk

Section 2

Standard Starters

Direct-on-Line Standard Starters Features:

• Robust Enclosure - Sheet Steel IP55 • Surface Mounting Type: 3DL • Built in Start/Stop Reset Push buttons Max FLC (415V 3ph)

Approx.

5.5 7.5 11 15 18.5 26 30 37 55 75 90 110 132

12 18 25 30 40 50 55 80 100 140 180 200 220

Where a starter is required without overload, deduct the appropriate overload price as follows:

• Single Phase or Three Phase • Standard Coil Voltages: 50/60Hz • Hand reset thermal overloads (hp) (7.5) (10) (15) (20) (25) (35) (40) (50) (75) (100) (125) (150) (175)

Overload: Up to 18 amps £31.80 19 to 25 amps £34.70

Without Isolator & Mains Fuses Reference List Price £ 3DL1--S 3DL2--S 3DL3--S 3DL4--S 3DLA5--S 3DL5--S 3DL6--S 3DL07--S 3DL08--S 3DL09--S 3DL10--S 3DL11--S 3DL12--S

Features:

• Robust Enclosure - Sheet Steel IP55 • Surface Mounting Type: 3SD • Built in Start/Stop Reset Push buttons Approx.

71.30 85.90 92.70 128.80 218.00 265.00 331.00 413.00 544.00 702.00 993.00 1,053.00 1,128.00

With Isolator Reference List Price £

With Isolator & Mains Fuses Reference List Price £

3DL1--I 3DL2--I 3DL3--I 3DL4--I 3DLA5--I 3DL5--I 3DL6--I 3DL07--I 3DL08--I 3DL09--I 3DL10--I 3DL11--I 3DL12--I

3DL1--F 3DL2--F 3DL3--F 3DL4--F 3DLA5--F 3DL5--F 3DL6--F 3DL07--F 3DL08--F 3DL09--F 3DL10--F 3DL11--F 3DL12--F

Size 1 Size 2 Size 3 Size 4

Pressed Steel Enclosure Dimensions H W D (mm) (mm) (mm) 174 104 134 184 184 149 184 284 149 305 285 159

• Three Phase • Standard Coil Voltages: 50/60Hz • Hand reset thermal overloads

(hp)

Reference

List Price £

21 30 43 55 69 85 98 138 160 208 250 310 346 380

11 15 22 30 37 45 55 75 90 110 150 185 200 220

(15) (20) (30) (40) (50) (60) (75) (100) (125) (150) (175) (250) (287) (300)

3SD1--S 3SD2--S 3SD3--S 3SD4--S 3SDA5--S 3SD05--S 3SD06--S 3SD07--S 3SD08--S 3SD09--S 3SD10--S 3SD10--S 3SD11--S 3SD12--S

277.00 287.00 334.00 433.00 551.00 575.00 759.00 927.00 1,016.00 1,226.00 1,885.00 1,885.00 1,957.00 2,077.00

(Interior Only)

With Isolator

List Price £

Reference

List Price £

(240.00) (250.00) (296.00) (395.00) (513.00) (533.00) (713.00)

3SD1--I 3SD2--I 3SD3--I 3SD4--I 3SDA5--I 3SD05--I 3SD06--I 3SD07--I 3SD08--I 3SD09--I 3SD10--I 3SD10--I 3SD11--I 3SD12--I

332.00 338.00 461.00 623.00 737.00 761.00 1,104.00 1,301.00 1,584.00 1,817.00 3,243.00 3,243.00 3,353.00 3,411.00

Direct-on-Line Reversing Standard Starters

Max FLC (415V 3ph)

Approx.

5.5 7.5 11 15

12 18 25 30

• Single Phase or Three Phase • Standard Coil Voltages: 50/60Hz • Built in Forward/Stop Reset/Reverse Push Buttons • Provision for remote control

(hp) (7.5) (10) (15) (20)

Not available as 480/1/50 For reversing Starters above 15kW - P.O.A.

Without Isolator & Mains Fuses Reference List Price £ 3DR1--S 3DR2--S 3DR3--S 3DR4--S

3SD1EKI

3DL1ELS

• Wye Delta Connected • 24V, 48V, 110V, 230V, 400V, 440V and more • Provision for remote control

Without Isolator & Mains Fuses

• Robust Enclosure - Sheet Steel IP55 • Surface Mounting Type: 3DR • Hand reset thermal overloads

207.00 252.00 275.00 310.00 395.00 560.00 602.00 873.00 1,217.00 1,577.00 1,763.00 1,957.00 2,332.00

Fixings 4 x 4.5 Diameter H W (mm) (mm) 130 60 140 140 140 240 260 240

Note: Highlighted Enclosures are Crompton Controls pressed steel with removable lids. All others have hinged doors with dimensions available on request.

Max FLC (415V 3ph)

Features:

159.10 171.00 175.00 199.40 323.00 413.00 458.00 562.00 831.00 1,188.00 1,477.00 1,646.00 1,780.00

Sizes Ref

Star Delta Standard Starters

• Colour RAL7035 Light Grey • 24V, 48V, 110V, 230V, 400V, 440V and more • Provision for remote control

141.80 145.50 218.00 314.00

With Isolator & Mains Fuses

(Interior Only)

List Price £

Reference

List Price £

(296.00) (306.00) (418.00) (584.00) (698.00) (719.00) (1,070.00)

3SD1--F 3SD2--F 3SD3--F 3SD4--F 3SDA5--F 3SD05--F 3SD06--F 3SD07--F 3SD08--F 3SD09--F 3SD10--F 3SD10--F 3SD11--F 3SD12--F

373.00 395.00 625.00 729.00 931.00 958.00 1,305.00 1,688.00 1,970.00 2,188.00 3,976.00 3,976.00 4,155.00 4,333.00

Where a starter is required without overload, deduct the appropriate overload price as follows:

(Interior Only)

List Price £

(338.00) (345.00) (600.00) (684.00) (888.00) (915.00) (1,269.00)

Overload: Up to 30 amps £31.80 31 to 43 amps £34.70

• Colour RAL7035 Light Grey • 24V, 48V, 110V, 230V, 400V, 440V and more

With Isolator Reference List Price £ 3DR1--I 3DR2--I 3DR3--I 3DR4--I

213.00 217.00 286.00 355.00

With Isolator & Mains Fuses Reference List Price £ 3DR1--F 3DR2--F 3DR3--F 3DR4--F

290.00 294.00 461.00 529.00

Available as Up/Stop/Down plus other text combinations on request

Where a starter is required without overload, deduct the appropriate overload price as follows:

Overload: Up to 18 amps £31.80 19 to 25 amps £34.70

Conveyors Roller Doors

3DR1ELS

Contact our Sales & Technical Team:

+44 (0) 1924 368251

sales@cromptoncontrols.co.uk

www.cromptoncontrols.co.uk

Standard Starters

Section 2

Getting Started - How to Code a Standard Starter... 1.

A22kW Star Delta Starter 400V, 3ph, 50Hz, complete with Isolator, Ammeter & Thermal Overload range 31-43 amps is:

Direct-on-Line (D.O.L.) Direct-on-Line Reversing Star Delta (S.D.) Dual Wound Pole Change Series Parallel Duty Standby Fan Shaker Enclosures only 3 Phase DOL DC Brake 1 Phase DOL DC Brake Star Delta DC Brake Spinguard ATEX Direct-on-Line ATEX Star-Delta

3SD3ENI/04

CC09 CC12 CC18 CC25 CC32 CC40 CC50 CC65 CC80 CCM150 CCM180 CCM250 CCM250

6. 2

Maximum Power & Current D.O.L. S.D. A kW A kW 11 21 5.5 12 30 7.5 18 15 11.0 25 22 43 15.0 32 30 55 40 37 69 18.5 45 85 26.0 50 30.0 55 55 98 37.0 80 75 138 90 160 55.0 100 110 208 75.0 140 150 250 90.0 180 200 346 110.0 200 132.0 220 220 380

Variations Starter Version Standard With Isolator With Isolator and Mains Fuses / Switch Fuse* With Mains Fuses Plastic Enclosure Un-enclosed (Interior Only)

L P U

60Hz Only

*Hinged Door Enclosure - Switch Fuse Fitted

4 Special M P U

Voltage 277 208 600

Typical Motor Currents (amps) Motor Power Rating kW hp 0.095 0.125 0.150 0.190 ¼ 0.250 0.375 ½ 0.600 ¾ 0.750 1 1.1 1½ 1.5 2 1.9 2½ 2.2 3 3 4 3.7 5 4.5 6 5.2 7 5.6 7½ 6 8 6.7 9 7.5 10 9.3 12½ 11 15 15 20 18.5 25 22 30 26 35 30 40 34 45 37.5 50 45 60 52.5 70 56 75 60 80 67.5 90 75 100

Stop/Reset Only Press to Run Hand/Off/Auto Selector Ammeter Separate Control Circiut Control Transformer Line to Neutral Control Motor Running Lamp Anti-Condensation Heater Single Phase Mains Wiring Single Phase & Stop Reset Single Phase & Press to Run Single Phase & Hand/Off/Auto Single Phase & Ammeter Single Phase & Seperate Control Circuit Single Phase & Motor Transformer Single Phase & Motor Run lamp Single Phase & Anti-Condensation Heater

Code S I F

Contactor Coil Voltage & Hz

Dual 50 / 60Hz Standard Voltage A 110 C 230 24 D E 400 440 F I 48 Special Voltage B 120 X 380 220 R S 480 Q 240 575 W Y 415

Extra Features Sufﬁx Codes

Code 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18

Main Contactor

Code 1 2 3 4 A5 5 (05 for 3SD) 6 (06 for 3SD) 07 08 09 10 11 12

Example Starter Code:

Starter Type Code 3DL 3DR 3SD 3DW 3PC 3SP 3DS 3FS 3EBS 3DC 3DP 3DY 3SG 3DLF 3SDF

Full Load Current (A) Single Phase Three Phase 220V 240V 380V 415V 0.435 1.34 1.23 0.398 1.69 1.55 0.541 0.495 1.96 1.79 0.614 0.562 2.32 2.13 0.718 0.657 2.68 0.87 0.795 2.9 3.56 1.15 3.88 1.05 1.58 5.2 4.77 1.44 6.04 1.95 1.78 6.59 8.8 2.75 9.6 2.51 3.55 12.7 11.7 3.24 4.34 15.7 14.4 3.97 18.6 17.1 5.11 4.68 24.3 22.2 6.66 6.1 29.6 27.1 8.22 7.54 31.8 9.75 8.92 34.7 36.5 11.3 39.8 10.4 38.7 12 42.2 11 12.8 44.5 40.8 11.7 45.4 14.3 13.1 49.5 50.0 15.8 54.4 14.5 19.6 17.9 23.3 21.3 30.7 28 38 34.8 45.1 41.3 52.5 48 59.6 54.6 67 61.3 74.1 67.9 88.4 80.9 103 94 110 100 117 107 131 120 145 133

Contact our Sales & Technical Team:

+44 (0) 1924 368251

Overload Range Star Delta

2.7 - 4.3A 4.3 - 6.9A 6.9 - 10.4A 9.5 - 13.8A 12 - 17A 17 - 22A 22 - 31A 31 - 43A 39- 55A 48 - 69A

Overload Relay CR09/0.25 CR09/0.4 CR09/0.63 CR09/1 CR09/1.6 CR09/2.5 CR09/4 CR09/6 CR09/8 CR09/10 CR12/13 CR16/18 CR25/25 CR32/32 CR32/40

Fits Contactor CR09 to CC32 CR09 to CC32 CR09 to CC32 CR09 to CC32 CR09 to CC32 CR09 to CC32 CR09 to CC32 CR09 to CC32 CR09 to CC32 CR09 to CC32 CR09 to CC32 CR09 to CC32 CR09 to CC32 CR25 to CC32 CR25 to CC32

39 - 55A 51 - 69A 65 - 86A 83 - 98A 98 - 114A 109 - 138A 138 - 161A

CR40/32 CR40/40 CR63/50 CR63/57 CR63/66 CRA80/80 CRA80/93

CR40 to CC65 CR40 to CC65 CR40 to CC65 CR40 to CC65 CR40 to CC65 CR40 to CC80 CR40 to CC80

Code X A B D E F G H J K L M N C Q

D.O.L. 0.16 - 0.25A 0.25 - 0.4A 0.4 - 0.63A 0.63 - 1.0A 1.0 - 1.6A 1.6 - 2.5A 2.5 - 4.0A 4.0 - 6A 5.5 - 8A 7.0 - 10A 10 - 13A 13 - 18A 18 - 25A 23 - 32A 28 - 40A

R S T U V W P

23 - 32A 30 - 40A 38 - 50A 48 - 57A 57 - 66A 63 - 80A 80 - 93A

Y Z

Thermister Protection Without Overload Fitted (Wiring for loose O/L to be ﬁtted)

Higher Thermal Overload Ranges available on request

Method of Starting

Contactor size to cover Motor Power (kW’s) and Full Load Current

Control Circuit Voltage and Frequency (Hz)

Overload Range to cover Motor Full Load Current

Starter Style

Extras

Note: Different Ratings for Direct-On-Line & Star Delta

sales@cromptoncontrols.co.uk

www.cromptoncontrols.co.uk

Section 2

Standard Starters

Two Speed Dual Wound Features:

• Robust Enclosure - Sheet Steel IP55 • Surface Mounting Type: 3DW • Hand reset thermal overloads • Three Phase Max FLC (415V 3ph) 12 18

• Standard Coil Voltages: 50/60Hz • Built in High/Stop Reset/Low Push Buttons • Provision for remote control

Approx. (hp)

5.5 7.5

(7.5) (10)

Without Isolator Reference List Price £

With Isolator Reference List Price £

3DW1---S 3DW2---S

3DW1---I 3DW2---I

For Two Speed Dual Wound Starters above 7.5kw - P.O.A.

Fans

Pumps

• Colour RAL7035 Light Grey • 24V, 48V, 110V, 230V, 400V, 440V and more

208.00 223.00

265.00 279.00

3DW1EFKS

FLC required for high and low speeds

Machine Tools

Two Speed Pole Change Features:

• Robust Enclosure - Sheet Steel IP55 • Surface Mounting Type: 3PC • Sheet Steel Enclosure • Hand reset thermal overloads Max FLC (415V 3ph) 12 18 25

kW 5.5 7.5 11

Approx.

• Three Phase • Standard Coil Voltages: 50/60Hz • Built in High/Stop Reset/Low Push Buttons Without Isolator Reference List Price £ 3PC1---S 358.00 3PC2---S 372.00 3PC3---S 405.00

(hp) (7.5) (10) (15)

Please note: Overload setting range - High Speed Overload first in the code reference and to be rated half the Full Load Current of the motor

• Provision for remote control • Colour RAL7035 Light Grey • 24V, 48V, 110V, 230V, 400V, 440V and more 3PC1ELS

With Isolator Reference List Price £ 3PC1---I 433.00 3PC2---I 458.00 3PC3---I 521.00

For Two Speed Pole Change Starters above 11kW - P.O.A. Motor Conections details required

Single Phase Series Parallel

Features:

• Single Phase • Standard Coil Voltages: 50/60Hz • Hand reset thermal overloads

• Robust Enclosure - Sheet Steel IP55 • Surface Mounting Type: 3SP • Built in High/Stop Reset/Low Push Buttons Max FLC (240V 1ph) 24 30

Approx. kW (hp) 3.7 5.5

(5) (7.5)

Without Isolator Reference 3SP1--S 3SP2--S

List Price £ 306.00 315.00

Please note: Overload setting range - Overload rated half full load current of motor, for Single Phase Series Parallel Starters above 5.5kW - P.O.A.

Grain Drying Fans

• Capacitor Start/Capacitor Run or Induction Run • 100/110V, 220/230V, 480V • Provision for remote control

With Isolator Reference 3SP1--I 3SP2--I

List Price £ 430.00 447.00

With Isolator & Mains Fuses Reference List Price £ 3SP1--F 481.00 3SP2--F 524.00

3SP1CHS

For motor frame sizes D160/180 & Electrodrive motors - P.O.A.

Irrigation Pumps

Direct-on-Line Special Application Starters Direct-on-Line Duty Standby Features:

• Robust Enclosure - Sheet Steel IP55 • Surface Mounting Type: 3DS • Two Motor D-O-L • Single Phase or Three Phase Max FLC (415V 3ph) 12 18

• Standard Coil Voltages: 50/60Hz • Hand reset thermal overloads • Duty Selector, Run Lamps & Reset push button

Approx. (hp)

5.5 7.5

(7.5) (10)

Without Isolator Reference List Price £ 3DS1--S 3DS2--S

240.00 248.00

• Colour RAL7035 Light Grey • 24V, 48V, 110V, 230V, 400V, 440V and more • Provision for remote control

3DS1--I 3DS2--I

295.00 306.00

For Duty Stand Starters above 7.5kw - P.O.A.

Fans

Pumps

Duty Standby Starters are a dedicated starter for standard Dual Pump Control systems. Operates the manually selected Duty Pump and automatically switches over to the Standby Pump in the event of the Duty Pump tripping out on overload. This is the most basic pump control product available, specially customised or branded products are available incorporating duty assist, timed duty rotation, level switch control, status indication, signalling, soft start/stop, variable speed pressure/flow control, sleep function and advanced pump protection from dry running, blockage and cavitation on request. Please contact us to discuss your specific requirements.

Contact our Sales & Technical Team:

3DS1ELS

With Isolator Reference List Price £

+44 (0) 1924 368251

Sizes Ref Size 1 Size 2 Size 3 Size 4

Pressed Steel Enclosure Dimensions H W D (mm) (mm) (mm) 174 104 134 184 184 149 184 284 149 305 285 159

Fixings 4 x 4.5 Diameter H W (mm) (mm) 130 60 140 140 140 240 260 240

Note: Highlighted Enclosures are Crompton Controls pressed steel with removable lids. All others have hinged doors with dimensions available on request.

sales@cromptoncontrols.co.uk

www.cromptoncontrols.co.uk

Standard Starters

Section 2

Direct-on-Line Fan Shaker Features:

• Robust Enclosure - Sheet Steel IP55 • Surface Mounting Type: 3FS • Overload current ranges: 0.16 to 25amps • Timer Single Unit - Run Down Time Adjustable to 2 minutes - Shake time adjustable to 1 minute Max FLC (415V 3ph) 12 18 25

Approx. kW (hp) 5.5 7.5 11

(7.5) (10) (15)

• Single Phase or Three Phase • Standard Coil Voltages: 50/60Hz • Colour RAL7035 Light Grey • 24V, 48V, 110V, 230V, 400V, 440V and more • Two Motor D-O-L

Without Isolator Reference List Price £ 3FS1--S 3FS2--S 3FS3--S

With Isolator Reference List Price £

241.00 245.00 282.00

* Standard Offer Includes: Fan Contactor, Fan Overload, Shaker Contactor and Timer.

3FS1--I 3FS2--I 3FS3--I

327.00 336.00 373.00

With Isolator & Fuses Reference List Price £ 3FS1--F 378.00 3FS2--F 420.00 3FS3--F 457.00

3FS1EKS

* Additional Extras: Shaker Overload up to 1.6 amps - £31.80 Neon - Lamp - Shaker Tripped - £18.10 Emergency Stop - P.O.A Other combinations are available on request.

Fans

Direct-on-line Fan Shakers are a dedicated starter for Dust Extraction applications. Operates main extraction fan motors and the collection bag shaker or filter clean motors at the end of fan run down periods. Fully automatic unit with independently adjustable fan run down and shake/clean times. Specially customised or branded products available.

Sizes Ref Size 1 Size 2 Size 3 Size 4

Options - Timer Only: Pressed Steel Enclosure Dimensions H W D (mm) (mm) (mm) 174 104 134 184 184 149 184 284 149 305 285 159

Fixings 4 x 4.5 Diameter H W (mm) (mm) 130 60 140 140 140 240 260 240

Reference

Voltage

List Price £

FS2 400V FS2 230V FS2 110V

400V 230V 110V

104.60 104.60 104.60

Note: Highlighted Enclosures are Crompton Controls pressed steel with removable lids. All others have hinged doors with dimensions available on request.

FS2

Direct-on-Line Flush Mounted Features:

• Flush Mounting Type: 3DF • 24V, 48V, 110V, 230V, 400V, 440V and more • Overload current ranges: 0.16 - 18amps

• Robust Enclosure - Sheet Steel IP55 • Single Phase or Three Phase • Standard Coil Voltages: 50/60Hz • Pressed steel lid, formed sheet steel base Max FLC (415V 3ph) 12 18

Approx.

(hp)

5.5 7.5

(7.5) (10)

All Steel Enclosure Reference List Price £ 3DF1--S 3DF2--S

100.20 118.80

Machine Tools

Flush Mounting Starters are designed to fit into small machine frameworks and castings to provide a neat outer operator control station with all fixing and cabling components hidden away inside

3DF1CLS10

NEW Manual Motor Starters Reference CCMMS0.16 CCMMS0.25 CCMMS0.4 CCMMS0.63 CCMMS1 CCMMS1.6 CCMMS2.5 CCMMS4 CCMMS6.3 CCMMS10 CCMMS16 CCMMS20 CCMMS25 CCGE1 CCUN110V CCUN240V CCUN415V CCAS415V CCPV

Description

List Price £ £66.80 £68.30 £68.30 £68.30 £75.30 £75.30 £75.30 £75.30 £75.30 £83.10 £83.10 £91.00 £104.30 £21.30 £48.40 £48.40 £48.40 £37.60 £33.90

Manual motor starter overload 0.1-0.16 Manual motor starter overload 0.16-0.25 Manual motor starter overload 0.25-0.40 Manual motor starter overload 040-0.63 Manual motor starter overload 0.63-1 Manual motor starter overload 1-1.6 Manual motor starter overload 1.6-2.5 Manual motor starter overload 2.5-4 Manual motor starter overload 4-6.3 Manual motor starter overload 6.3-10 Manual motor starter overload 10-16 Manual motor starter overload 16-20 Manual motor starter overload 20-25 IP55 Enclosure Under voltage release 110v Under voltage release 240v Under voltage release 415v Shunt release 415v Emergency stop button

CCMMS

CCGE1

CCUN110V

Call your Crompton Controls offices NOW, for Technical Help and Pricing Contact our Sales & Technical Team:

+44 (0) 1924 368251

sales@cromptoncontrols.co.uk

CCPV

www.cromptoncontrols.co.uk

Section 3

Hazardous Area Equipment

ATEX Approved Control Equipment

Suitable for Zone1 & 21 Applications EEx d II 2GD IP65 T6 up to 50°C

Crompton Controls provides a solution for all motor starting options Atex approved control equipment Direct-on-Line

Surface Mounting Types: DLF Max FLC (415V 3ph) 12 18 25 30 50 55 80 100 140

Approx.

5.5 7.5 11 15 26 30 37 55 75

Without Isolator Reference List Price £

(hp) (7.5) (10) (15) (20) (35) (40) (50) (75) (100)

*Up to 132kW available on request

3DLF1--S 3DLF2--S 3DLF3--S 3DLF4--S 3DLF5--S 3DLF6--S 3DLF07-CCS 3DLF08-CES 3DLF09-CFS

P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

Suitable for:

• II 2G EEx edm IIC T6 • II 2D IP66 T80 Deg C • A Ex edm IIC/Ex edm IIC • Class I Zone 1

Reference

With Isolator

3DLF1--I 3DLF2--I 3DLF3--I 3DLF4--I 3DLF5--I 3DLF6--I 3DLF07-CCI 3DLF08-CEI 3DLF09-CFI

List Price £ P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

• Class I, Div.2 Groups A,B,C,D • Cert: PTB 00 ATEX 1068 • Amb. Temp: -55 to +60 Deg C (-20 to +60 Deg C for Zone 21 & 22) • Custom built equipment available on request.

Star Delta

Surface Mounting Types: SDF Max FLC (415V 3ph) 21 30 43 55 69 85 98 138

Approx.

11 15 22 30 37 45 55 75

*Up to 185kW available on request

Without Isolator Reference List Price £

(hp) (15) (20) (30) (40) (50) (60) (70) (100)

3SDF1--S 3SDF2--S 3SDF3--S 3SDF4--S 3SDF05-LSS 3SDF05-LTS 3SDF06-CBS 3SDF07-CDS

P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

Suitable for:

• II 2G EEx edm IIC T6 • II 2D IP66 T80 Deg C • A Ex edm IIC/Ex edm IIC • Class I Zone 1

Reference

With Isolator List Price £

3SDF1--I 3SDF2--I 3SDF3--I 3SDF4--I 3SDF05-LSI 3SDF05-LTI 3SDF06-CBI 3SDF07-CDI

P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

• Class I, Div.2 Groups A,B,C,D • Cert: PTB 00 ATEX 1068 • Amb. Temp: -55 to +60 Deg C (-20 to +60 Deg C for Zone 21 & 22) • Custom built equipment available on request.

Control Stations Thermoplastic Type

Reference

Description

List Price £

Emergency Stop Stop/Start Stop/Start/Lamp Isolator Switch

FPPBS1ES FPPBS2SS FBPBS3SSL FPI1S

1 x M20 Bottom / 1NO + 1NC 1 x M20 Bottom / 1NO + 1NC 1 x M20 Bottom / 1NO + 1NC + Lamp 1 x M20 Bottom 4 Pole 16A max Pad-Lockable

P.O.A. P.O.A. P.O.A. P.O.A.

Call your Crompton Controls offices NOW, for Technical Help and Pricing 10

Contact our Sales & Technical Team:

+44 (0) 1924 368251

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FPBS1ES

FPPBS2SS

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DC Injection Brakes

Section 4

Market Leading S10 Brakes

Crompton Controls have manufactured DC Injection Brakes for over 50 years and are now a recognised market leader. All of our products have been designed and developed in house and provide rapid controlled braking of AC electric motors driving rotating industrial machines. Braking Systems have been provided to thousands of Woodworking Machine suppliers and users for Controlled Safety Stopping in accordance with the requirement of PUWER 98. As a result we have many customised control solutions available.

Easy Retro-Fit

Automatic D.C. Injection Brake Controllers

Start, protect and safely stop standard Rotating Machines Features:

3DCM1ELS

• Controlled stopping for compliance to PUWER 98 • IP55 Dust proof • Compact surface mounting sheet steel enclosures for easy retrofitting • Complete with integral Start and Stop push buttons • Simple braking time and torque setting • Suitable for up to 12 stops per hour

Direct-on-Line Three Phase 400V / 3ph / 50Hz Motor FLC

4 - 6A 5.5 - 8A 7 - 10A 10 - 12A 13 - 18A 18 - 25A 25 - 32A 30 - 40A

Motor Rating kW

Reference

2.2 3 4 5.5 7.5 11 15 22

3DCM1EHS 3DCM1EJS 3DCM1EKS 3DCM1ELS 3DCM2EMS 3DC3ENS 3DC4ECS 3DC5ESS

Starter With Cards List Price £ List Price £ 431.00 438.00 441.00 468.00 529.00 594.00 672.00 923.00

Typical applications: Dimension and Circular Saws

Direct-on-Line Single Phase 230V / 1ph / 50Hz Motor FLC

4 - 6A 10 - 12A 13 - 18A

Motor Rating kW

Reference

0.5 1.5 2.2

3DPM1CHS/10 3DPM1CLS/10 3DPM2CMS/10

Enclosure Dimensions (mm) Height Width Depth

(474.00) (482.00) (485.00) (515.00) (583.00)

184 184 184 184 184 305 305 400

184 184 184 184 184 285 285 400

149 149 149 149 149 159 159 210

3DCM1EKS S10 DC Injection Brake ( Module)

In 3DCM, 3DPM & 3DYM, “M” denotes S10 Brake Module fitted. For Crosscut saws or similar with increased stopping rates alternative Power & Control Cards are required. Deduct “M” from code and use price in brackets.

Starter With Cards List Price £ List Price £ 423.00 438.00 441.00

(467.00) (481.00) (485.00)

Enclosure Dimensions (mm) Height Width Depth 184 184 184

184 184 184

149 149 149

3DC3ENS S10 DC Injection Brake (Driver Card)

Typical applications: Circular Saws and Tennon Machines

Star Delta Three Phase 400V / 3ph / 50Hz Motor FLC

9.5 - 13.8A 12 - 17A 17 - 22A 22 - 31A 31 - 43A 39 - 55A

Motor Rating kW

Reference

5.5 7.5 11 15 22 30

3DYM1EJS 3DYM1EKS 3DY1ELS 3DY2EMS 3DY3ENS 3DY4ECS

Starter With Cards List Price £ List Price £ 597.00 634.00 720.00 780.00 1,201.00 2,592.00

(657.00) (698.00)

Enclosure Dimensions (mm) Height Width Depth 305 305 500 500 600 700

285 285 400 400 500 500

159 159 210 210 210 210

Typical applications: Panel and Rip Saws

DC Injection Modular Kits & Spares

Control Fuse Holder

• Retrofit parts to integrate into existing controls • For single motor machines up to 7.5kW 3ph & 2.2kW 1ph Reference S10 Brake Module 400V S10 Brake Module 230V Brake Contactor 400V Coil Brake Contactor 240V Coil Control Fuse Holder Control Fuse DB5 Driver Card 400V DB2 Power Card DB2 Control Card 400V Contact our Sales & Technical Team:

Part Number

List Price£

BR011 BR016 CC1201-400V CC1201-230V FC014 FL071 BR002 BR003 BR004

218.00 218.00 30.10 30.10 6.30 1.80 129.70 129.70 129.70

+44 (0) 1924 368251

Sizes Brake Contactor

Ref Size 1 Size 2 Size 3 Size 4

Brake Module

sales@cromptoncontrols.co.uk

Pressed Steel Enclosure Dimensions H W D (mm) (mm) (mm) 174 104 134 184 184 149 184 284 149 305 285 159

Fixings 4 x 4.5 Diameter H W (mm) (mm) 130 60 140 140 140 240 260 240

Note: Highlighted Enclosures are Crompton Controls pressed steel with removable lids. All others have hinged doors with dimensions available on request.

www.cromptoncontrols.co.uk

Section 4

DC Injection Brakes

Advanced Technology Smooth - BRAKES

In addition to Safety Braking, our technology is also widely used to provide Controlled Braking to a wide range of Rotating Industrial Machines to improve production efficiencies by reducing process or tool changeover times in applications such as Grinding & Polishing Machines, Mixers, Conveyors, Centrifuges, Lathes and many other Machine Tools.

Smooth - BRAKE Control Systems

Smoothest possible braking eliminates shocks, vibration and noise. Developed to be mechanically kind to Band Resaw type machines. Features:

• Unique 3 stage automatic voltage ramp down to zero • Soft application of high initial DC injection • Low level final DC stage with surge reduction • Automatic cut off at zero speed • Simple adjustment – shut off timer and torque level potentiometers

Standard Specification: Mains Supply: 400V/3ph/50Hz Crompton Controls developed Smooth-BRAKE module Extremely compact IP55 Dustproof enclosures with top & bottom access Star Delta main motor starter with Stop/Start push buttons Direct On Line Feeder motor starter with Stop/Start push buttons Track/Run selector switch – press and hold Start to track 110V AC control circuit via integral fused transformer Provision for control from external Stop/Start pushbuttons Braking times up to approx 50 seconds

SmoothBRAKE11

DC injection Braking is an approved method of stopping AC electric motors and requires the mains supply to be present to operate correctly.

Star Delta Smooth Brake - Control Panels, Assemblies & Modules 400V / 3ph / 50Hz

Maximum Current (DC) FLC 21 30

(Covers all ratings)

Motor Power (hp)

(35) (45)

11 15

11/22

Approximate Dimensions (mm) Height Width Depth

Reference

List Price £

(15) (20)

SmoothBRAKE11 SmoothBRAKE15 (Components Only)

1,014.00 1,056.00

400 400

300 300

240 240

(15/30)

BR026 - Brake Assembly BR024 - Spare Control Module only

458.00 204.00

100 74

160 45

125 121

Notes: i) Control panels are pre-engineered and complete with Standard Specification above ii) Brake Assemblies require additional Contactors and Fusing components for retro-fit into customer control systems in accordance with Crompton Controls ref LT011 Installation & Maintenance Instructions iii) BR024 is a spare Control Module for the current BR026 & previous BR025 Brake Assemblies

D.C. Injection Brake Units ‘SPINGUARD’

Including Trip Arm and Reset Button for Emergency Stopping of Spindle Drives Motor Rating

Reference

List Price £

Motor Rating

Reference

List Price £

Motor Rating

Reference

List Price £

4kW (5.5hp)

3SG1S

714.00

7.5kW (10hp)

3SG2S

962.00

11kW (15hp)

3SG3S

1,202.00

Your Specialist in DC Braking... 12

Contact our Sales & Technical Team:

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DC Injection Brakes

Section 4

PUWER 98 DC Injection Brakes DC Injection Brake Control Panels

Designed to safely stop HEAVY DUTY Woodworking Machines Features:

• Controlled stopping for PUWER 98 compliance • Heavy duty rated for high inertias & longer stopping times • Star Delta Main Motor starter, Start/Stop push buttons • Easy supply and motor cable connections • Terminals to link in external stop controls • Main Motor Running contact to link to existing feeder control • Optional Track/Run selector switch, hold to Track push button • Optional feeder motor DOL starter with stop & start push buttons • Standard options and customised solutions available

Standard Specification: Mains Supply: 400V/3ph/50Hz Control Circuit: 110V AC via integral fused transformer DC brake supply: 11 – 22kW - Internally powered from incoming mains supply 30 – 37kW - Can be wired as above or separately supplied dependant on the rating of the incoming mains supply cables and the level of DC current required to safely brake Protection: Super fast semiconductor fuses for protection of power electronics Thermal overload for protection of main motor Braking Times: Up to 35 seconds 11 – 22kW, Up to 1 Minute 30 – 37kW Braking Voltage: Up to 160V DC maximum Duty Cycle: Suitable for up to 12 stops per hour

RESAW18

Star Delta Dust Proof Control Panels - IP55 FLC 21 30 35 43 55 69

(DC)

(hp)

Reference

List Price £

Height

Width

(Optional)

Depth

(55) (72) (87) (107) (137) (180)

11 15 18.5 22 30 37

(15) (20) (25) (30) (40) (50)

RESAW 11 RESAW 15 RESAW 18 RESAW 22 RESAW 30 RESAW 37

1,198.00 1,334.00 1,386.00 1,444.00 2,810.00 2,990.00

600 600 600 600 1000 1000

500 500 500 500 800 800

(600) (600) (600) (600)

210 210 210 210 300 300

Standard Options

List Price £

a) Track/Run selector switch complete with hold to track push button b) Feeder Motor DOL starter up to 5.5kW (11 - 22kW) - (600mm Wide Enclosure) Complete with Stop/Start Push Buttons (30 - 55kW) c) Main Motor Thermistor Protection Relay d) Main Motor Fuse Protection (11 - 22kW) - (600mm Wide Enclosure) (30 - 37kW)

75.60 154.50 134.70 60.60 87.20 134.60

Call your Crompton Controls offices NOW, for Technical Help and Pricing

Your Specialist in DC Braking... Contact our Sales & Technical Team:

+44 (0) 1924 368251

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Section 5

Soft Start Starters and Shaft Power Monitors

Crompton Greaves

Working in Partnership With much in common with Crompton Controls, the origins of Crompton Greaves can be traced right back to the late 19th Century and the same pioneering engineering work of Colonel REB Crompton who set the foundations of our electrical equipment manufacturing under his name. In addition Crompton Controls have also enjoyed a highly successful relationship with Emotron for around 20 years, so since Emotron became a part of Crompton Greaves in 2011 itâ&#x20AC;&#x2122;s no surprise that our two Companies have developed such a strong partnership with growing business in Industrial Motors, Electronic Drives & Automation controls. Crompton Greaves and Emotron have developed, manufactured and delivered efficient and reliable motor control equipment for many years and can offer

standard products to complete drive solutions that ensure the safe and cost-efficient operation of demanding industrial applications. Simplicity and reliability are keywords applying to the products and solutions offered, as well as the service and support offered from committed professionals. This saves energy in every sense of the word! The complete range of Crompton Greaves and Emotron products are now fully available including the advanced TSA & MSF Soft Starters, brand new Low Power VS Inverters, well established FDU & VFX Inverter Drives, Energy Efficient APEX Industrial Motors, new EMX Rotary Heat Exchanger Drive Systems and uniquely designed M20 Shaft Power Monitor. With all this to offer we can also create a complete drive solutions optimized for your process

that will give your industrial application the best total performance and give you peace of mind. With our combined expertise we are able to provide complete control systems where other companies might need to add external equipment and this makes installation and commissioning not only easy but also very cost-efficient. Our partnership can deliver the Engineering, Automation, AC Inverter Drives, Soft Starters, Motors and Control Cabinets in fully integrated solutions, optimized for your application and in consultation with your team. Everything you need from Starting & Control to Protection & Variable Speed!

Crompton Controls and Crompton Greaves Working in Partnership 14

Contact our Sales & Technical Team:

+44 (0) 1924 368251

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www.cromptoncontrols.co.uk

Soft Start Starters and Shaft Power Monitors

Section 5

NEW Emotron TSA Soft Starters - with built-in bypass Everything you need except variable speed!

ENERGY Saving

A Brand New Level of Soft Starter Motor Control Features:

• Integrated By-pass with proven contactor technology • Soft torque starting, intelligent monitoring, smart stops • Simple, robust & compact construction • Coated Printed Circuit Boards for harsh environments • Slow speed, jog and reverse with no extra hardware 16 - 56A

Emotron TSA Soft Starters

Three Phase 200 - 525V AC 50/60Hz - IP20 Modules TSA Model

Normal Duty* A

TSA-016 TSA-022 TSA-030 TSA-036 TSA-042 TSA-056 TSA-070 TSA-085 TSA-100 TSA-140 TSA-170 TSA-200 TSA-240 TSA-300 TSA-360 TSA-450

16 22 30 36 42 56 70 85 100 140 170 200 240 300 360 450

Normal Duty kW @400V 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250

Height (mm)

Width (mm)

Depth (mm)

Reference

List Price £

246 246 246 246 246 246 246 246 246 285 285 285 373 373 373 373

126 126 126 126 126 126 126 126 126 196 196 196 254 254 254 254

188 188 188 188 188 188 188 188 188 235 235 235 260 260 260 260

SS084 SS085 SS086 SS087 SS088 SS089 SS090 SS091 SS092 SS093 SS094 SS095 SS096 SS097 SS098 SS099

P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

70 - 100A

140 - 200A

*Note: Normal duty - Start Amps=3xInom, Start Time=15sec to 56A & 30sec to 100A @ 10 Starts/Hour

Emotron TSA Soft Starter Options Option IP54 External Control Panel for cabinet door mounting I/O Board with 3 extra relay outputs & 3 extra digital inputs PTC & PT100 input board RS485 serial communications board - Modbus-RTU protocol Profibus DP V1 fieldbus option Devicenet fieldbus option Industrial Ethernet Profinet IO (RT) 1 Industrial Ethernet Profinet IO (RT) 2 port Industrial Ethernet with Modbus/TCP protocol

Reference

List Price £

SS093 SS094 SS095 SS096 SS097 SS098 SS099 SS100 SS101

P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

240 - 450A

Crompton Greaves

Call your Crompton Controls offices NOW, for Technical Help and Pricing Contact our Sales & Technical Team:

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Section 5

Soft Start Starters and Shaft Power Monitors

Emotron MSF Soft Starters with Braking and Shaft Power Monitor Features:

• Simplified Setting, New Functionality and More Flexible I/O • Menu format coordinated with the new Emotron FDU and VFX drives • New Front Panel - Emotron family look and improved keypad design • High Specification features built in as standard for more applications and reduced cost • Reduces water hammer • Protects pumps from damage • Special pump control feature

ENERGY Saving

i) Standard 200-525V AC Supply/Motor Voltage ii) Option 690 AC Supply/Motor Voltage on request iii) 100-240v or 380-500 AC Control Voltage options

Emotron IP20 protection class, (NEMA 1) up to MSF835 / IP00 (NEMA 0) MSF1000 & 1400 Approximate Dimensions (mm)

Model MSF

A 17 30 45 60 75 85 110 145 170 210 250 310 370 450 570 710 835 1000 1400

MSF17 MSF30 MSF45 MSF60 MSF75 MSF85 MSF110 MSF145 MSF170 MSF210 MSF250 MSF310 MSF370 MSF450 MSF570 MSF710 MSF835 MSF1000 MSF1400

kW* 7.5 15 22 30 37 45 55 75 90 110 132 160 200 250 315 400 450 560 800

Height 320 320 320 320 320 320 400 400 500 500 500 532 532 532 687 687 687 900 900

Width 126 126 126 126 126 126 176 176 260 260 260 547 547 547 640 640 640 875 875

*Approximate kW @ 400V 3ph a.c. supply/motor voltage

Reference

List Price £

XG825 XG826 XG994 XH002

P.O.A. P.O.A. P.O.A. P.O.A.

Cable kit for external mounting CT’s in bypass Factory fitted remote keyboard mounting kit Retrofit fitted remote keypad mounting kit Cable entry box (MSF017 - 085 only)

Standards:

General Electrical Data:

Recommended fuse for Control Card: Frequency: Relay Outputs: Operating Temp:

List Price £ P.O.A. P.O.A. P.O.A.

Protection Degree: Overload:

Call your Crompton Controls offices NOW, for Technical Help and Pricing 16

Contact our Sales & Technical Team:

P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

• 3ph Current • 3ph Voltage • Power kW • Energy consumtion kWh • Elapsed time

Voltage Tolerances:

Communication Software Options RS238 / RS485 PROFIBUS DP DEVICENET

List Price £

EMC Emissions: EN50081-2 with by pass EMC Immunity: EN50082-2

Please note: • Complete control panels on request • For up to 690V supply/motor voltage price on application

Options

380 - 500V Control Reference SS051A SS052A SS053A SS054A SS055A SS056A SS057A SS058A SS059A SS060A SS061A SS062A SS063A SS064A SS065A SS066A SS067A SS068A SS069A

Diagnostic Capability:

Emotron MSF Soft Starter Options Description

Depth 260 260 260 260 260 260 260 260 260 260 260 278 278 278 302 302 302 336 336

110 - 240V Control Reference SS051 SS052 SS053 SS054 SS055 SS056 SS057 SS058 SS059 SS060 SS061 SS062 SS063 SS064 SS065 SS066 SS067 SS068 SS069

Up to 800kW

+44 (0) 1924 368251

Control Voltage ±10% Motor Voltage 200 - 525 ±10%

10 Amp max 50/60Hz ± 10% 3 x 8 Amp, 250 AC 0 to 40°C + 10°C derate by 20% power reduction IP20 17-835, IP00 1000-1400 Torque control 700% boost for 2 seconds, 250% during Ramp Voltage control 250% during Ramp

sales@cromptoncontrols.co.uk

www.cromptoncontrols.co.uk

Soft Start Starters and Shaft Power Monitors

Section 5

Shaft Power Monitors Proactive High Specification Measurement For Machine and Process Protection Features:

• Prevents dry running, cavitation and jamming in pumps • For rated motor currents up to 999A • Uses the motor as a sensor through a matched current transformer • Automatic setting of alarm levels • Modular DIN rail mounting for simple installation • IP20 Protection class • Typical applications include Pumps, Mixers, Agitators, Blenders, Scrapers, Conveyors, Machine tools, Automatic Gates and Doors Model EL - FI M10 M20

M20

Supply Voltage

Approximate Dimensions (mm) Height Width Depth

Inputs

Outputs

Reference

100-240V 100-600V 100-240V 100-240V

Up to 50 Amps External Reset Up to 999 Amps Auto Set & Reset

SS077

115

316.00

SS070

115

429.00

3ph 380-500V

Up to 999 Amps Auto Set & Reset

1 x C/O Relay Alarm 2 x N/O Relay Alarm & Pre-alarm 1 x Analogue 2 x N/O Relay Alarm & Pre-alarm 1 x Analogue

SS074

115

429.00

1ph 3ph 1ph 3ph

List Price £

i) The above prices include the relevent Current Transformer for up 100A ii) Please specify the motor FLC or which CT is required as shown in the spares options below iii) Above 100 Amps FLC an additional CT is required - P.O.A.

EL - FI Shaft Power Monitor Options Options

Description

Reference

List Price £

FPK1

Front panel mounting kit including terminal covers Spare Current Transformers 0.4 to 10.0A FLC 10.1 to 25.0A FLC 26 to 50.0A FLC 51.0 to 100.0A FLC 2 off

SS076

78.30

SS071 SS073 SS072 SS075 SS080

30.00 30.00 30.00 60.80 5.10

CTM10 CTM25 CTM50 CTM100 Terminal Covers

Please Note: For motors above 100A FLC an additional CT is required - P.O.A. For up to 690V supply voltages - P.O.A. M20 + FPK1

NEW for OLD!

Please note the above EL-FI Shaft Power Monitors now replace previous models as follows: M10 for basic functions - replaces EL-FI models LM, PM, FM, V5, V6. M20 for advanced monitoring & analogue output - replaces EL-FI models LM, DLM, G3, V3, V5, V6 Please quote the old model voltage input, Part & Serial Numbers when enquiring.

EL - FI Drainage Control Monitor

Prevents Dry Running of Submersible Pumps, cuts running costs and extends lifetime

ENERGY

Features:

Saving

• Continuously adjusts the pump operation to suit the sump/pit filling rate, without sensors • Minimised running reduces wear & tear and overall energy rate • Typical applications include Water treatment plants, Lifting pump stations, Booster stations and General drainage of construction sites, Quarries and Mines. Model EL - FI DCM

Supply Voltage 3ph 380-500V

Inputs

Outputs

Reference

Up to 999 Amps Auto Set & Reset High Level Motor Thermal

2 x N/O Relay Alarm & Pump

SS079

Approximate Dimensions (mm) Height Width Depth 90

115

List Price £ 580.00

Call your Crompton Controls offices NOW, for Technical Help and Pricing Contact our Sales & Technical Team:

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Section 6

Crompton Greaves Variable Speed Starters

NEW Emotron VS10, VS30 (IP20) Inverters - Smooth and Efficient Operation

Emotron VS10 and VS30 offers reliable and cost-efficient operation of your pumps, fans and compressors as well as constant torque applications such as conveyors. All are supplied complete with built-in EMC filter as standard. The complete series covers motors in the power range of 0.25 - 7.5 kW.

Although small in size, our new Emotron VS10 and VS30 drive is equipped with several advanced features. It offers great flexibility in all senses. Functionality is easily adapted to your specific application requirements. The compact format offers flexible installation and the user-friendly set-up will have your system up and running in no time.

Features:

1. Key hole mounting 2. Main Power Supply removable connector 3. Motor Power Terminal removable connector 4. Relay output 5. Memory module 6. CAN connection with shield plate fixation (option) 7. HMI interface: Control panel hot-pluggable (keypad included) 8. I/O Terminal with shield plate

ENERGY Saving

Emotron VS10 (IP20) 1 - Phase Supply Model VS VS10-23-1P7-20 VS10-23-2P4-20 VS10-23-3P2-20 VS10-23-4P2-20 VS10-23-6P0-20 VS10-23-7P0-20 VS10-23-9P6-20

Nominal Power hp

0.25 0.37 0.55 0.75 1.1 1.5 2.2

0.33 0.5 0.75 1.0 1.5 2.0 3.0

Rated Output Current (A) @ 230V 1.7 2.4 3.2 4.2 6.0 7.0 9.6

Approximate Dimensions (mm) Height Width Depth

Rated Output Current (A) @ 230V 1.7 2.4 3.2 4.2 6.0 7.0 9.6

Approximate Dimensions (mm) Height Width Depth

Rated Output Current (A) @ 400/480V 1.3 / 1.1 1.8 / 1.6 2.4 / 2.1 3.2 / 3.0 3.9 / 3.5 5.6 / 4.8 7.3 / 6.3 9.5 / 8.2 13 / 11 16.5 / 14

Approximate Dimensions (mm) Height Width Depth

155 155 180 180 250 250 250

60 60 60 60 60 60 60

130 130 130 130 130 130 130

List Price £ P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

Emotron VS30-23 (IP20) 1/3 - Phase Supply Model VS VS30-23-1P7-20 VS30-23-2P4-20 VS30-23-3P2-20 VS30-23-4P2-20 VS30-23-6P0-20 VS30-23-7P0-20 VS30-23-9P6-20

Nominal Power hp

0.25 0.37 0.55 0.75 1.1 1.5 2.2

0.33 0.5 0.75 1.0 1.5 2.0 3.0

155 155 180 180 250 250 250

60 60 60 60 60 60 60

130 130 130 130 130 130 130

List Price £ P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

Emotron VS30-40 (IP20) 3 - Phase Supply Model VS VS30-40-1P3-20 VS30-40-1P8-20 VS30-40-2P4-20 VS30-40-3P2-20 VS30-40-3P9-20 VS30-40-5P6-20 VS30-40-7P3-20 VS30-40-9P5-20 VS30-40-013-20 VS30-40-016-20

Nominal Power hp

0.37 0.55 0.75 1.1 1.5 2.2 3.0 4.0 5.5 7.5

0.5 0.75 1.0 1.5 2.0 3.0 4.0 5.0 7.5 10.0

155 180 180 250 250 250 250 250 275 275

60 60 60 60 60 60 90 90 120 120

130 130 130 130 130 130 130 130 130 130

List Price £ P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

Call your Crompton Controls offices NOW, for Technical Help and Pricing 18

Contact our Sales & Technical Team:

+44 (0) 1924 368251

sales@cromptoncontrols.co.uk

www.cromptoncontrols.co.uk

Crompton Greaves Variable Speed Starters

Section 6

Emotron VS10 & VS30 General Specifications Mains voltage Mains frequency Output voltage Output frequency Degree of Protection Mounting Cooling Connections Approvals EMC compliance Overload capacity Switching frequency Temperature

VS10: 1-phase, 190–240V +/-10% VS30-23: 1/3 phase, 190–240V +/-10% VS30-40: 3 phase, 380–480V +/-10% 45Hz…65Hz 3-phase, 0-Mains supply voltage level 0–599 Hz IP20 / NEMA250 Zero clearance side by side upright mounting, without derating Direct Air cooling (>= Unit size 3 with fan) Spring loaded control terminals Removable power terminals <=2.2kW CE, UL, cUL, RoHS2 IEC 61800-3:2004 – C1/C2 depending on length of motor cable 200% rated current for 3s 150% rated current for 60s 2,4,8,16 kHz -10°C – 55°C /4kHz (>45°C/ reduce rated output current by 2.5 %/°C)

Process Interface Digital input Digital output Analogue input

Quantity 5: (24V) 1: (10..30V/50mA) 1: (0..+10V, 0/4..+20mA) 1: (10V) control supply 1: (0..10V/max.5mA, 0...20mA) 1: (+10VDC Reference) 1: (NO/NC) AC 250V, 3A / DC 24V, 2A Analogue input YES

Analogue output Relay Temperature sensor Integrated motor holding brake control Communication optional CAN open Modbus RS485 Software (optional) PC tool

ENERGY Saving

YES YES YES

Standard Functions and Features Control types, motor control

Basic functions

Monitoring and protective measures

Diagnostics Diagnostic interface

VVFC control plus (linear or square-law V/Hz) Sensor less vector control (speed) Fixed / Auto-Boost DC Brake / Brake control Flying restart Freely assignable user menu S-shaped ramps for smooth acceleration PID controller Sequencer Parameter set change-over Sleep / rinse function Short circuit Earth fault l² x t monitoring Motor phase failure Mains phase failure Motor over temperature/heat sink (de-rating) Motor maximum speed detection Motor maximum torque detection Motor maximum current detection Load loss monitoring Error management via LED, Failure history, Log (Control panel)

Options Available Options CAN Open Modbus-RTU USB

Contact our Sales & Technical Team:

Communication bus RS485 Serial communication Communication module

+44 (0) 1924 368251

sales@cromptoncontrols.co.uk

Call your Crompton Controls offices NOW, for Technical Help and Pricing www.cromptoncontrols.co.uk

Section 6

Crompton Greaves Variable Speed Starters

Emotron FDU 2.0 Inverter Drive - IP20/IP54 The Emotron FDU 2.0 AC drive is a step forward from the VS range and has added features. It is specially developed for controlling variable torque loads such as flow and pressure applications. It continuously adapts motor speed to the level required, minimising energy consumption and wear. A unique monitoring functionality protects your process from damage and unplanned downtime. Typical applications are pumps, fans, compressors, and blowers.

Features:

• Robust and certified IP20 or IP54 metal construction as standard offers cost-efficient installation close to the application. • All drive sizes are delivered with built-in Category C3 EMC-filter as standard. C3 requirements are fulfilled with 80m motor cable. • Soft starts minimise start currents and linear stops prevent water hammer. • One Emotron FDU can control up to seven pumps/fans without external control systems. • Energy saving function pauses the motor when it is not required to run to maintain pressure. • Efficiency is increased by setting the pump to run at full speed at certain intervals to rinse out sludge. • Speed controlled fans assures less noise, a more even drive temperature and higher efficiency. • Module fuses included as standard for sizes above 300A at 480V and above 250A at 690V. • Detachable multi-language control panel inlcuded as standard. Following languages are supported in the control panel: English, Swedish, Dutch, German, French, Spanish, Russian, Italian, Czech, and Turkish. • Operation parameters can be set in your process units, for example m³/min. and bar. • Removable control panel with own memory means it is easy to transfer or copy settings. • UL (UL 840) and marine (DNV) approved standard drive. • Liquid cooled version available for sizes above 90A.

ENERGY Saving

HVAC

Compressors Conveyors

Fans

Pumps

Emotron FDU 2.0 - 2Y (IP20) 3-phase Supply Un = 380, 400, 415, 440, 460, 480V +10%/-15%, IP20 with brake** Frame Size A3, B3, C3 (No AC or DC Choke included) Reference FDU48- 2P5-2Y FDU48- 3P4-2Y FDU48- 4P1-2Y FDU48- 5P6-2Y FDU48- 7P2-2Y FDU48- 9P5-2Y FDU48- 12-2Y FDU48- 16-2Y FDU48- 23-2Y FDU48- 32-2Y

(400V) kW 0.75 1.1 1.5 2.2 3.0 4.0 5.5 7.5 11.0 15.0

Normal Duty 120% (460V) hp A 1.0 2.5 1.5 3.4 2.0 4.1 3.0 5.6 4.0 7.0 5.0 9.5 7.5 12.0 10.0 16.0 15.0 23.0 20.0 31.0

(400V) kW 0.55 0.75 1.1 1.5 2.2 3.0 4.0 5.5 7.5 11.0

Heavy Duty 150% (460V) hp 0.75 1.0 1.5 2.0 3.0 4.0 5.0 7.5 10.0 15.0

A 2.0 2.7 3.3 4.5 5.8 7.6 9.6 12.8 18.4 24.8

Imax (60s) A* 3.0 4.1 4.9 6.7 8.6 11.4 14.4 19.2 27.6 37.2

Approximate Dimensions (mm) Height Width Depth 245 120 169 245 120 169 245 120 169 245 120 169 245 120 169 245 120 169 245 120 169 285 145 179 285 145 179 365 190 187

List Price £ P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

*Available for a limited time and as long as drive temperature permits. Rated data at 40°C ambient temperature. ** If you order the Brake Chopper option, it is mounted internally in the drive. The brake resistors are not included and need to be ordered separately. For add on options see pages 23 & 24.

Emotron FDU 2.0 (IP20) 3-phase Supply Un = 380, 400, 415, 440, 460, 480V +10%/-15%, IP20/21 optional brake** Frame Size C2, D2, E2, F2 (DC Choke included) Reference FDU48- 025-20 FDU48- 030-20 FDU48- 036-20 FDU48- 045-20 FDU48- 060-20 FDU48- 072-20 FDU48- 088-20 FDU48- 106-20 FDU48- 142-20 FDU48- 171-20 FDU48- 205-20 FDU48- 244-20

(400V) kW 11.0 15.0 18.5 22.0 30.0 37.0 45.0 55.0 75.0 90.0 110.0 132.0

Normal Duty 120% (460V) hp A 15.0 25.0 20.0 30.0 25.0 36.0 30.0 45.0 40.0 60.0 50.0 72.0 60.0 88.0 75.0 106.0 100.0 142.0 125.0 171.0 150.0 205.0 200.0 244.0

(400V) kW 7.5 11.0 15.0 18.5 22.0 30.0 37.0 45.0 55.0 75.0 90.0 110.0

Heavy Duty 150% (460V) hp A 10.0 20.0 15.0 24.0 20.0 29.0 25.0 36.0 30.0 48.0 40.0 58.0 50.0 70.0 60.0 85.0 75.0 114.0 100.0 137.0 125.0 164.0 150.0 195.0

Imax (60s) A* 30.0 36.0 43.0 54.0 72.0 86.0 106.0 127.0 170.0 205.0 246.0 293.0

Approximate Dimensions (mm) Height Width Depth 438 176 267 438 176 267 438 176 267 438 176 267 545 220 291 545 220 291 545 220 291 956 275 294 956 275 294 956 275 294 956 335 294 956 335 294

List Price £ P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

Contact our Sales & Technical Team:

+44 (0) 1924 368251

sales@cromptoncontrols.co.uk

www.cromptoncontrols.co.uk

Crompton Greaves Variable Speed Starters

Section 6

Emotron FDU 2.0 Inverter Drive - IP20/IP54

ENERGY Saving

Emotron FDU 2.0, 3-phase Supply Un = 380, 400, 415, 440, 460, 480V +10%/-15%, IP54/20 optional brake** Frame Size B, C, D, E ,F & G-O (DC Choke included) Reference

IP Rating

FDU48- 003-54 FDU48- 004-54 FDU48- 006-54 FDU48- 008-54 FDU48- 010-54 FDU48- 013-54 FDU48- 018-54 FDU48- 026-54 FDU48- 031-54 FDU48- 037-54 FDU48- 046-54 FDU48- 061-54 FDU48- 074-54 FDU48- 090-54 FDU48- 109-54 FDU48- 146-54 FDU48- 175-54 FDU48- 210-54 FDU48- 250-54 FDU48- 300-20 FDU48- 375-20 FDU48- 430-20 FDU48- 500-20 FDU48- 600-20 FDU48- 650-20 FDU48- 750-20 FDU48- 860-20 FDU48- 1K0-20 FDU48- 1K15-20 FDU48- 1K25-20 FDU48- 1K35-20 FDU48- 1K5-20 FDU48- 1K75-20 FDU48- 2K0-20 FDU48- 2K25-20 FDU48- 2K5-20

IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20

Normal Duty 120% (400V) (460V) kW hp A 0.75 1.0 2.5 1.5 2.0 4.0 2.2 3.0 6.0 3.0 3.0 7.5 4.0 5.0 9.5 5.5 7.5 13.0 7.5 10.0 18.0 11.0 15.0 26.0 15.0 20.0 31.0 18.5 25.0 37.0 22.0 30.0 46.0 30.0 40.0 61.0 37.0 50.0 74.0 45.0 60.0 90.0 55.0 75.0 109.0 75.0 100.0 146.0 90.0 125.0 175.0 110.0 150.0 210.0 132.0 200.0 250.0 160.0 250.0 300.0 200.0 300.0 375.0 220.0 350.0 430.0 250.0 400.0 500.0 315.0 500.0 600.0 355.0 550.0 650.0 400.0 600.0 750.0 450.0 700.0 860.0 560.0 800.0 1000.0 630.0 900.0 1150.0 710.0 1000.0 1250.0 710.0 1100.0 1350.0 800.0 1250.0 1500.0 900.0 1500.0 1750.0 1120.0 1700.0 2000.0 1250.0 1900.0 2250.0 1400.0 2100.0 2500.0

Heavy Duty 150% (400V) (460V) kW hp A 0.55 1.0 2.0 1.1 1.5 3.2 1.5 2.0 4.8 2.2 3.0 6.0 3.0 3.0 7.6 4.0 5.0 10.4 5.5 7.5 14.4 7.5 10.0 21.0 11.0 15.0 25.0 15.0 20.0 29.6 18.5 25.0 37.0 22.0 30.0 49.0 30.0 40.0 59.0 37.0 50.0 72.0 45.0 60.0 87.0 55.0 75.0 117.0 75.0 100.0 140.0 90.0 125.0 168.0 110.0 150.0 200.0 132.0 200.0 240.0 160.0 250.0 300.0 200.0 250.0 344.0 220.0 350.0 400.0 250.0 400.0 480.0 315.0 400.0 520.0 355.0 500.0 600.0 400.0 550.0 688.0 450.0 650.0 800.0 500.0 750.0 920.0 560.0 800.0 1000.0 600.0 900.0 1080.0 630.0 1000.0 1200.0 800.0 1200.0 1400.0 900.0 1300.0 1600.0 1000.0 1500.0 1800.0 1120.0 1700.0 2000.0

Imax (60s) A* 3.0 4.8 7.2 9.0 11.4 15.6 21.6 31.0 37.0 44.0 55.0 73.0 89.0 108.0 131.0 175.0 210.0 252.0 300.0 360.0 450.0 516.0 600.0 720.0 780.0 900.0 1032.0 1200.0 1380.0 1500.0 1620.0 1800.0 2100.0 2400.0 2700.0 3000.0

Approximate Dimensions (mm) Height Width Depth 350 203 200 350 203 200 350 203 200 350 203 200 350 203 200 350 203 200 350 203 200 440 178 292 440 178 292 440 178 292 440 178 292 545 220 295 545 220 295 950 285 314 950 285 314 950 285 314 950 285 314 950 345 314 950 345 314 1036 500 390 1036 500 390 1036 500 450 1036 500 450 1036 730 450 1036 730 450 1036 730 450 1036 1100 450 1036 1100 450 1036 1365 450 1036 1365 450 1036 1630 450 1036 1630 450 1036 2000 450 1036 2230 450 1036 2530 450 1036 2830 450

List Price £ P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

Call your Crompton Controls offices NOW, for Technical Help and Pricing

Contact our Sales & Technical Team:

+44 (0) 1924 368251

sales@cromptoncontrols.co.uk

www.cromptoncontrols.co.uk

Section 6

Crompton Greaves Variable Speed Starters

Emotron VFX 2.0 Inverter Drive - IP20/IP54 The Emotron VFX 2.0 AC drive is the complete package and optimises your process and prevents damage and downtime. The combination of direct torque control, accurate speed control, and efficient vector braking makes it the ideal solution for all dynamic and constant torque applications, such as: Cranes, Crushers, Mills, Mixers and Centrifuges.

Features:

• Robust and certified IP20 or IP54 metal construction as standard offers cost-efficient installation close to the application. • All drive sizes are delivered with built-in Category C3 EMC-filter as standard. C3 requirements are fulfilled with 80m motor cable. • Direct torque control reacts extremely quickly and eliminates disturbances due to abrupt load changes. • Soft starts minimise start currents and full motor overload capacity is available from standstill. • UL (UL 840) and marine (DNV) approved version available. • Integrated vector braking ensures quick and controlled stops, increasing productivity and safety. • Built in brake chopper option. • Speed controlled fans assures less noise, a more even drive temperature and higher drive efficiency. • Module fuses included as standard for sizes above 300A at 480V and above 250A at 690V. • Detachable multi-language control panel included as standard. Following languages are supported in the control panel: English, Swedish, Dutch, German, French, Spanish, Russian, Italian, Czech, and Turkish. • Operation parameters can be set in your process units, for example m/sec, tons/h or cycles/min. • Removable control panel with own memory means it is easy to transfer or copy settings. • Liquid cooled version available for sizes above 90A.

ENERGY Saving

Compressors Conveyors

HVAC

Winders

Fans

Punching Presses

Pumps

Machine Tools

Emotron VFX 2.0 - 2Y, (IP20) 3-phase Supply Un = 380, 400, 415, 440, 460, 480V +10%/-15%, IP20 with brake** Frame Size A3, B3, C3 (No AC or DC Choke included) Reference VFX48- 2P5-2Y VFX48- 3P4-2Y VFX48- 4P1-2Y VFX48- 5P6-2Y VFX48- 7P2-2Y VFX48- 9P5-2Y VFX48- 12-2Y VFX48- 16-2Y VFX48- 23-2Y VFX48- 32-2Y

(400V) kW 0.75 1.1 1.5 2.2 3.0 4.0 5.5 7.5 11.0 15.0

Normal Duty 120% (460V) hp A 1.0 2.5 1.5 3.4 2.0 4.1 3.0 5.6 4.0 7.2 5.0 9.5 7.5 12.0 10.0 16.0 15.0 23.0 20.0 31.0

(400V) kW 0.55 0.75 1.1 1.5 2.2 3.0 4.0 5.5 7.5 11.0

Heavy Duty 150% (460V) hp A 0.75 2.0 1.0 2.5 1.5 3.0 2.0 3.8 3.0 5.5 4.0 6.8 5.0 9.0 7.5 12.0 10.0 17.0 15.0 24.0

Imax A* 3.8 5.1 6.2 8.4 10.8 14.3 18.0 24.0 34.5 46.5

Approximate Dimensions (mm) Height Width Depth 245 120 169 245 120 169 245 120 169 245 120 169 245 120 169 245 120 169 245 120 169 280 145 179 280 145 179 365 190 187

List Price £ P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

Emotron VFX 2.0, (IP20) 3-phase Supply Un = 380, 400, 415, 440, 460, 480V +10%/-15%, IP20/21 optional brake** Frame Size C2, D2, E2, F2 (DC Choke included) Reference VFX48- 025-20 VFX48- 030-20 VFX48- 036-20 VFX48- 045-20 VFX48- 060-20 VFX48- 072-20 VFX48- 088-20 VFX48- 106-20 VFX48- 142-20 VFX48- 171-20 VFX48- 205-20 VFX48- 244-20

(400V) kW 11.0 15.0 18.5 22.0 30.0 37.0 45.0 55.0 75.0 90.0 110.0 132.0

Normal Duty 120% (460V) hp A 15.0 25.0 20.0 30.0 25.0 36.0 30.0 45.0 40.0 60.0 50.0 72.0 60.0 88.0 75.0 106.0 100.0 142.0 125.0 171.0 150.0 205.0 200.0 244.0

(400V) kW 7.5 11.0 15.0 18.5 22.0 30.0 37.0 45.0 55.0 75.0 90.0 110.0

Heavy Duty 150% (460V) hp A 10.0 20.0 15.0 24.0 20.0 29.0 25.0 36.0 30.0 48.0 40.0 58.0 50.0 70.0 60.0 85.0 75.0 114.0 100.0 137.0 125.0 164.0 150.0 195.0

Imax A* 38.0 45.0 54.0 68.0 90.0 108.0 132.0 127.0 170.0 205.0 246.0 293.0

Approximate Dimensions (mm) Height Width Depth 438 176 267 438 176 267 438 176 267 438 176 267 545 220 291 545 220 291 545 220 291 956 275 294 956 275 294 956 275 294 956 335 294 956 335 294

List Price £ P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

Contact our Sales & Technical Team:

+44 (0) 1924 368251

sales@cromptoncontrols.co.uk

www.cromptoncontrols.co.uk

Crompton Greaves Variable Speed Starters

Section 6

Emotron VFX 2.0 Inverter Drive - IP20/IP54

VFX 2.0, 3-phase Supply Un = 380, 400, 415, 440, 460, 480V +10%/-15%, IP54/20 optional brake** Frame Size B, C, D, E ,F & G-O (DC Choke included) Reference

IP Rating

VFX48- 003-54 VFX48- 004-54 VFX48- 006-54 VFX48- 008-54 VFX48- 010-54 VFX48- 013-54 VFX48- 018-54 VFX48- 026-54 VFX48- 031-54 VFX48- 037-54 VFX48- 046-54 VFX48- 061-54 VFX48- 074-54 VFX48- 090-54 VFX48- 109-54 VFX48- 146-54 VFX48- 175-54 VFX48- 210-54 VFX48- 250-54 VFX48- 300-20 VFX48- 375-20 VFX48- 430-20 VFX48- 500-20 VFX48- 600-20 VFX48- 650-20 VFX48- 750-20 VFX48- 860-20 VFX48- 1K0-20 VFX48- 1K15-20 VFX48- 1K25-20 VFX48- 1K35-20 VFX48- 1K5-20 VFX48- 2K0-20 VFX48- 2K25-20 VFX48- 2K5-20

IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20

Options FDU-VFX, IP20/IP54

Contact our Sales & Technical Team:

Imax (60s) A* 3.8 6.0 9.0 11.3 14.3 19.5 27.0 39.0 46.0 55.0 69.0 92.0 111.0 108.0 131.0 175.0 210.0 252.0 300.0 360.0 450.0 516.0 600.0 720.0 780.0 900.0 1032.0 1200.0 1380.0 1500.0 1620.0 1800.0 2100.0 2400.0 2700.0

+44 (0) 1924 368251

sales@cromptoncontrols.co.uk

www.cromptoncontrols.co.uk

Section 6

Crompton Greaves Variable Speed Starters

Options FDU-VFX, IP2Y

DID YOU

KNOW!

Frame Size A3, B3, C3

“Crompton Controls offers the complete Variable Speed Drive Solution, from Single Drives, through to specially designed Muti Drive Panels...”

Inverter Drive Control Panel

Call your Crompton Controls Technical Engineers NOW for Help and Pricing 24

Contact our Sales & Technical Team:

+44 (0) 1924 368251

sales@cromptoncontrols.co.uk

www.cromptoncontrols.co.uk

Crompton Greaves Motors

Section 6

IE2 Fan Cooled 3 Phase Apex Aluminium Induction Motors Totally Enclosed Fan Cooled 3 Phase Squirrel Cage Induction Motor Foot Mounted. Multi Mount-Design with Removeable Feet, SKF Bearings. Thermistors Fitted As Standard. IP55 Enclosure. IE2 Efficiency per IEC 60034-30:2008. 230/400 Volt up to 3 kW & 400/690 Volt 4 kW and above. 50Hz, Ambient 40 deg C, Class F Insulation with Class B Temperature rise. Please note that all motors 0.55kW and below are exempt from classification.

Features:

• Different Mounting Options, Foot Mount Standard • B5 or B14 extra for all frames, (D & C flange). • For B35 or B34 ( foot & flange ) extra for all frames.

Aluminium 2 Pole Fan Cooled 3 Phase Motor - IP55, 3000rpm Reference

Frame

List Price £

AL2P-GD63-0.18FTM AL2P-GD63-0.25FTM AL2P-GD71-0.37FTM

GD63 GD63 GD71

0.18 0.25 0.37

P.O.A. P.O.A. P.O.A.

AL2P-GD71-0.55FTM AL2P-GD80-0.75FTM AL2P-GD80-1.1FTM AL2P-GD90S-1.5FTM AL2P-GD90L-2.2FTM AL2P-GD100L-3FTM AL2P-GD112M-4FTM AL2P—GD132S-5.5FTM AL2P-GD132S-7.5FTM

GD71 GD80 GD80 GD90S GD90L GD100L GD112M GD132S GD132M

0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5

P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

Aluminium 4 Pole Fan Cooled 3 Phase Motor - IP55, 1500rpm Reference

Frame

List Price £

AL4P-GD63-0.18FTM AL4P-GD63-0.25FTM AL4P-GD71-0.37FTM AL4P-GD80-0.55FTM AL4P-GD80-0.75FTM AL4P-GD90S-1.1FTM AL4P-GD90L-1.5FTM AL4P-GD100L-2.2FTM AL4P-GD100L-3FTM AL4P-GD112M-4FTM AL4P—GD132S-5.5FTM AL4P-GD132M-7.5FTM

GD63 GD63 GD71 GD80 GD80 GD90S GD90L GD100L GD100L GD112M GD132S GD132M

0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5

P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

Aluminium 6 Pole Fan Cooled 3 Phase Motor - IP55, 1000rpm Reference

Frame

List Price £

AL6P-GD80-0.37FTM AL6P-GD80-0.55FTM AL6P-GD90S-0.75FTM AL6P-GD90L-1.1FTM AL6P-GD100L-1.5FTM AL6P-GD112M-2.2FTM AL6P-GD132S-3FTM AL6P-GD132S-4FTM AL6P—GD132M-5.5FTM

GD80 GD80 GD90S GD90L GD100L GD112M GD132S GD132S GD132M

0.37 0.55 0.75 1.1 1.5 2.2 3.0 4.0 5.5

P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

*IE3 Motors are available ex stock 7.5 - 75kW

Call your Crompton Controls offices NOW, for Technical Help and Pricing Contact our Sales & Technical Team:

+44 (0) 1924 368251

sales@cromptoncontrols.co.uk

www.cromptoncontrols.co.uk

Section 6

Crompton Greaves Motors

IE2 Fan Cooled 3 Phase Apex Cast Iron Induction Motors Totally Enclosed Fan Cooled 3 Phase Squirrel Cage Induction Motor Foot Mounted. Terminal Box Top Mounted, Fixed Cast Iron Feet, SKF Bearings. Thermistors Fitted As Standard. IP55 Enclosure. IE2 Efficiency per IEC 60034-30:2008. 230/400 Volt up to 3 kW & 400/690 Volt 4 kW and above. 50Hz, Ambient 40 deg C, Class F Insulation with Class B Temperature rise.

Features:

• Different Mounting Options, Foot Mount Standard • B5 or B14 extra for all frames, (D & C flange). • For B35 or B34 ( foot & flange ) extra for all frames.

Cast Iron 2 Pole Fan Cooled 3 Phase Motor - IP55, 3000rpm Reference

Frame

List Price £

CI2P-ND160M-11FTM CI2P-ND160M-15FTM CI2P-ND160L-18.5FTM CI2P-ND180M-22FTM CI2P-ND200L-30FTM CI2P-ND200L-37FTM CI2P-ND225M-45FTM CI2P-ND250MX-55FTM CI2P-ND280S-75FTM CI2P-ND280M-90FTM CI2P-ND315S-110FTM CI2P-ND315M-132FTM CI2P-ND315LX-160FTM CI2P-ND315LX-200FTM CI2P-ND335LC-220FTM CI2P-ND355LX-250FTM

ND160M ND160M ND160L ND180M ND200L ND200L ND225M ND250MX ND280S ND280M ND315S ND315M ND315LX ND315LX ND355LC ND355LX

11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 220 250

P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

Note: Terminal Box top mounted as standard. Side mounted Terminal Box available on request.

Cast Iron 4 Pole Fan Cooled 3 Phase Motor - IP55, 1500rpm Reference

Frame

List Price £

CI4P-ND160M-11FTM CI4P-ND160M-15FTM CI4P-ND180M-18.5FTM CI4P-ND180M-22FTM CI4P-ND200L-30FTM CI4P-ND200L-37FTM CI4P-ND225M-45FTM CI4P-ND250MX-55FTM CI4P-ND280S-75FTM CI4P-ND280M-90FTM CI4P-ND315S-110FTM CI4P-ND315M-132FTM CI4P-ND315LX-160FTM CI4P-ND315LX-200FTM CI4P-ND355LC-220FTM CI4P-ND355LX-250FTM

ND160M ND160M ND180M ND180M ND200L ND200L ND225M ND250MX ND280S ND280M ND315S ND315M ND315LX ND315LX ND355LC ND355LX

11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 220 250

P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

*IE3 Motors are available ex stock 7.5 - 75kW

Call your Crompton Controls offices NOW, for Technical Help and Pricing

Contact our Sales & Technical Team:

+44 (0) 1924 368251

sales@cromptoncontrols.co.uk

www.cromptoncontrols.co.uk

Crompton Greaves Motors

Section 6

Fan Cooled 3 Phase Apex Aluminium Induction Motors - Spares Spare Flange B5 and B14 (D and C flange) Frame GD63 GD71 GD80 GD90 GD100 GD112 GD132

B5 End Shield Reference 3113310001 3113320001 3113330001 3113340001 3113350001 3113360001 3113370001

B14 End Shield Reference 3113310002 3113320002 3113330002 3113340002 3113350002 3113360002 3113370002

List Price £ P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

Regular (B3) End Shield for GD Series Frame GD63 GD71 GD80 GD90 GD100 GD112 GD132

Drive End Shield Reference 3121510001 3121520001 3121530001 3121540001 3121550001 3121560001 3121570001

N. Drive End Shield Reference 3121510002 3121520002 3121530002 3121540002 3121550002 3121560002 3121570002

Fan Plastic

List Price £ P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

Feet for GD Range (pairs)

Reference

Frame

List Price £

Reference

Frame

List Price £

FANGD63 FANGD71 FANGD80 FANGD90 FANGD100 FANGD112 FANGD132

GD63 GD71 GD80 GD90 GD100 GD112 GD132

P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

FEETGD63 FEETGD71 FEETGD80 FEETGD90 FEETGD100 FEETGD112 FEETGD132

GD63 GD71 GD80 GD90 GD100 GD112 GD132

P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

Fan Cover (Cowls) Metal

Terminal Box with Cover

Reference

Frame

List Price £

Reference

Frame

List Price £

COWLGD63 COWLGD71 COWLGD80 COWLGD90 COWLGD100 COWLGD112 COWLGD132

GD63 GD71 GD80 GD90 GD100 GD112 GD132

P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

TB/CGD63 TB/CGD71 TB/CGD80 TB/CGD90 TB/CGD100 TB/CGD112 TB/CGD132

GD63 GD71 GD80 GD90 GD100 GD112 GD132

P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

Brake Kits Description

Frame

Reference

List Price £

AC Brake AC Brake AC Brake AC Brake AC Brake AC/DC Brake Kit AC/DC Brake Kit AC/DC Brake Kit AC/DC Brake Kit AC/DC Brake Kit

80 90 100 112 132 80 90 100 112 132

3162621503 3162621504 3162621505 3162621506 3162621507 6309939901 6309939902 6309939903 6309939904 6309939905

P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

• Brake Kit includes: Brake Plate, Stub Shaft, Key, Allen Cap Screws, MS Fan Cover. • Please select as per Aluminimum Apex Motor/add Brake and Brake Kit from the above list. • Brakes and Brake Kits can be purchased individually to retrofit existing motor.

Contact our Sales & Technical Team:

+44 (0) 1924 368251

sales@cromptoncontrols.co.uk

www.cromptoncontrols.co.uk

Section 6

Crompton Greaves Motors

Fan Cooled 3 Phase Apex Cast Iron Induction Motors - Spares End Shield Foot Mount Reference

Frame

List Price £

ESFMND160M/L ESFMND180ML ESFMND200L ESFMND225S/M ESFMND250M ESFMND280S/M ESFMND315S/M

ND160M/L ND180ML ND200L ND225S/M ND250M ND280S/M ND315S/M

P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

Reference

Frame

List Price £

TBND160M/L TBND180ML TBND200L TBND225S/M TBND250M TBND280S/M TBND315S/M

ND160M/L ND180ML ND200L ND225S/M ND250M ND280S/M ND315S/M

P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

Terminal Box

Fan

B5 Flange Reference

Frame

List Price £

Reference

Frame

List Price £

FANND160M/L FANND180ML FANND200L FANND225S/M FANND250M FANND280S/M FANND315S/M

ND160M/L ND180ML ND200L ND225S/M ND250M ND280S/M ND315S/M

P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

B5FND160M/L B5FND180ML B5FND200L B5FND225S/M B5FND250M B5FND280S/M B5FND315S/M

ND160M/L ND180ML ND200L ND225S/M ND250M ND280S/M ND315S/M

P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

Terminal Block Reference TBLKND160M/L TBLKND180ML TBLKND200L TBLKND225S/M TBLKND250M TBLKND280S/M TBLKND315S/M

Fan Cover Frame

List Price £

Reference

Frame

List Price £

ND160M/L ND180ML ND200L ND225S/M ND250M ND280S/M ND315S/M

P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

FCND160M/L FCND180ML FCND200L FCND225S/M FCND250M FCND280S/M FCND315S/M

ND160M/L ND180ML ND200L ND225S/M ND250M ND280S/M ND315S/M

P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

Call your Crompton Controls offices NOW, for Technical Help and Pricing

Contact our Sales & Technical Team:

+44 (0) 1924 368251

sales@cromptoncontrols.co.uk

www.cromptoncontrols.co.uk

Crompton Greaves Rotary Heat Exchanger Drive Systems

Section 6

Emotron EMX-P Control unit for smaller Rotary Heat Exchangers Emotron EMX-P is a small and flexible control unit specially adapted for speed regulation of smaller rotary heat exchangers. A motor with gear and tachometer from Panasonic or Oriental Motor (25 W or 40 W and max 0.7A) are intended to be connected to the control unit. Both the motor and the control unit are easily placed inside the heat exchanger housing. EMX-P offers many functions that ensure safe and reliable operation. The control unit uses a new technology that provides more effective control with smaller losses and higher torque. Greater speed range gives better recovery and therefore less temperature oscillation. In addition, the control unit’s built-in soft start and soft stop function ensures less equipment wear. During intermittent operation start-up is adaptive to provide a fast and smooth start. Automatic blow clean operation is another built-in function. When the control signal drops below a certain value, the heat exchanger’s rotor rotates approximately 30 degrees every 10 minutes to keep it clean. The system can easily be supplied with a rotation monitor that triggers an alarm if the belt comes off, for example, If the motor is equipped with overload protection (e.g. Panasonic) an alarm is also triggered when the protection trips.

EMX-P enables the type of speed control to be selected, in continuous operation, the speed is varied down to 1/25 of the maximum speed, whilst continuous operation with intermittent operation during low control signals, the speed is varied down to 1/50 of the maximum speed. An integrated linearization function provides a linear function between the control signal and the rotor’s efficiency, instead of the speed being proportional to the control signal. This provides better conditions for stable temperature control. Operation indication occurs via two LEDs and an output relay with change-over contact. The relay changes-over when the rotation monitor activates the alarm, in the event of a network power failure and in the event of an overload. CG also supplies complete drive systems with control units and motors for rotating heat exchangers with a rotor diameter of up to 5.5 metres. Contact us for further information.

Safe and Reliable Operation...

Features: • • • • • • • • •

No tuning Less wear – soft start/soft stop Less temperature oscillation – large speed range Automatic purging operation Rotation monitor with external rotation sensor Full control of speed with tachometer feedback Selectable types of speed control Linearization function – control signal contra rotor efficiency Control inputs have common galvanic insulation from the mains supply

ENERGY Saving

Technical Data Part number/designation Purging clean operation Soft start/stop Indication Motor Alarm output Mains voltage Current Control signal Protection class Weight Dimensions W x H x D Ambient temperature Speed range, operation choice

Rotation monitor EMC, Emission EMC, Immunity

01-3090-00/Emotron EMX-P10* Built-in function Built-in function Operation status, alarm Connection for motor with gear and tachometer ** Change-over contact, max 5 A, 230 VAC, AC1 230 VAC +/-15 % , 50/60 Hz Max 0.7 A 0-10 V, 2-10 V, 0-20 mA, 4-20 mA P54 in enclosed version, with appropriate glands. IP00 in circuit card version 0.4 kg, enclosed version W x H x D 122 x 120 x 55 mm excl. glands *** -30 – +40 °C 1:25 during continuous operation. 1:50 during combination of continuous operation and intermittent operation See accessories EN50081-1 EN50082-2

*) EMX-P replaces previous control unit SP1500 that is no longer available. **) For 25 W or 40 W (max 0.7 A) motors, there are built-in motor capacitors of 1.5 µF or 2.3 µF in the control unit. The tachometer must produce 12 pulses per motor revolution and be of the 12- or 24-volt type. Other motor options on request. Also see user instructions for EMX-P. ***) The product is supplied without glands. Recommended glands are Skintop M12 and M16 or similar.

Accessories Rotation sensor with magnet M12 x 75 mm Rotation sensor with magnet M12 x 35 mm

Contact our Sales & Technical Team:

Call your Crompton Controls offices NOW, for Technical Help and Pricing

P/N 01-2184-00 P/N 01-3549-00

+44 (0) 1924 368251

sales@cromptoncontrols.co.uk

www.cromptoncontrols.co.uk

Section 6

Crompton Greaves Rotary Heat Exchanger Drive Systems

Emotron EMX-R Drive System for Rotary Heat Exchangers The EMX-R drive system is a range of speed controlled drive systems for rotary heat exchangers. A system consists of a motor and a corresponding electronic controller.

To further support an easy installation, no adjustments and settings are required to get the drive system into operation. For maximum performance and efficiency in a rotary heat exchanger, low speed as well as high speed is required. The EMX-R system therefore offers full control over a wide speed range. To prevent involuntary heat transference, holding torque is activated in the motor to hold a rotor still. The drive system learns which rotor requires holding torque.

Uniquely, EMX-R is equipped with an integrated electronic rotation sensor, RotoSens™, which eliminates the need for a mechanical sensor. The system can also easily handle a conventional mechanical rotation sensor if so desired. The EMX-R drive systems are based on the switched reluctance (SR) motor technology. The SR technology allows the EMX-R motor to drive heat exchanger wheels with diameters up to 3.5 m without any need for a gearbox. The result is fewer mechanical wear parts and therefore a lower Life Cycle Cost (LCC), also the efficiency is substantially increased while all gear losses are eliminated.

The EMX-R drive is available in three different sizes; 15, 25 and 35. The following table illustrates the maximum wheel diameters in decimeter with a maximum wheel speed of 10 to 12 rpm. The controller is available in two versions; S (Standard functionality) and E (Extended functionality). Model E has an extra circuit board for increased functionality.

The motor can run in both directions and has a permanently attached motor cable for easier installation.

ENERGY Saving

Features: • • • • • • • • •

Robust motor without gear or fan. Integrated electronic rotation sensor eliminates the need for mechanical sensors. High efficiency - No gearbox losses. A wide speed range for maximum usage of the high efficiency in the exchanger wheel. Easy handling since no adjustments or settings are required. Selectable direction of rotation. Integrated motor cable. Extensive protection against short circuit, overloading etc. Holding torque – prevents involuntary heat transference.

Efficient and Reliable...

Technical Data Motor

-15M

-25M

-35M

Max diameter of exchanger wheel with max. 10-12rpm¹ Speed

1500mm

2500mm

3500mm

5 - 250 rpm (Speed range 1:50)

Torque

1.5Nm

Direction of rotation Motor cable (integrated) Weight

Freely selectable

4Nm

6Nm

2.5m

5kg

2.5m

8kg

11kg

Dimensions (L x Dia.)

115 x 110mm

115 x 160mm

140 x 160mm

Indication

-15S Operation status alarm

-15E -25S -25E Wheel speed Operation status Wheel speed operation status alarm operation status alarm alarm Yes No Yes

-35S Operation status alarm

Controller

Anologue output - proportional to speed Summer/Winter switch² Alarm relay

EMX-R

No No

Max. 5A, 250 VAC

Supply voltage

230Vac +/- 15%, 50/60 Hz

Dimensions (H x W x D)

150 x 200 x 60mm

Weight

Yes

-35E Wheel speed operation status alarm Yes

Yes

1.7 kg

1) Higher wheel speed or tight air sealings could result in a need for a larger drive system. 2) Two NTC resistors (2000 Ohm), one in the channel for incoming air and one in the channel for outgoing air, could be directly connected.

Common Data for all Models Purging operation Motor protection Active holding torque Soft starting/stopping Rotation sensor, integrated electronic ³ Short circuit protection Selectable maximum speed Speed control signal Protection class, motor and controller Ambient temperature, motor and controller

Included Included Included Included Included Included 150 or 200rpm 0-10V, 2-10V, 0-20V phase cut, 0-20mA, 4-20mA IP54 -30 to +40°C

3) The system can also easily handle a conventional mechanical rotation sensor if so desired.

Contact our Sales & Technical Team:

+44 (0) 1924 368251

Call your Crompton Controls offices NOW, for Technical Help and Pricing sales@cromptoncontrols.co.uk

www.cromptoncontrols.co.uk

Crompton Greaves Rotary Heat Exchanger Drive Systems

Section 6

Emotron EMX-D Drive System for Rotary Heat Exchangers The Emotron EMX-D drive system is a new range of speed controlled drive systems especially designed for rotary heat exchangers. Each system consists of a motor and a corresponding electronic controller. Emotron EMX-D has the same functions as the previous versions but the design is based on the advanced AC drive Emotron FDU giving a flexible product prepared for future demands. All functions are controlled on the built in display. This makes operation and troubleshooting very easy. The motor can run in both directions and to further support an easy installation, no adjustments and settings are required to get the drive system into operation. For maximum performance and efficiency in a rotary heat exchanger, low speed as well as high speed is required. The Emotron EMX-D system therefore offers full control over a wide speed range.

Flexible and Quiet...

To prevent involuntary heat recovery, holding torque can be activated in the motor to hold a rotor still.

Features:

• Advanced user interface for complete control of settings and operation. • High switching frequency for quiet operation. • A wide speed range for maximum usage of the high efficiency in the heat exchanger rotor. • Easy handling since no adjustments or settings are required. • The control signal is proportional to the efficiency of the heat exchanger rotor. • Selectable direction of rotation. • Extensive protection against short circuit, overloading etc. • Holding torque – prevents involuntary heat recovery. • Flexible design makes the drive system prepared for future demands.

Technical Data Emotron EMX-D Drive Unit

Standard

Special

Reduction

10.3 : 1

15.5 : 1

Max diameter of heat exchanger wheel with max 10-12 rpm¹ Speed of rotation

5,500mm

3,500mm

8 - 200rpm

Direction of rotation Torque

Selectable

26Nm

Motor power

750W

Weight

5.5 - 135rpm 39Nm

9.5kg

Dimensions, Length x Diameter

410 x 194mm

Emotron EMX-D Drive Unit Indication

Heat exchanger rotor speed, operation status, alarm Yes

Analogue output proportional to speed Alarm output, alternating switch

ENERGY Saving

Max 5A, 250V

Supply voltage

230VAC +/-15% , 50/60 Hz

Weight Dimensions H x W x D

12.5 kg 351 x 203 x 203 mm

1) Higher rotor speed or tight air sealings could result in need for a larger drive system.

Common Data

Purging operation Motor protection Active holding torque Soft starting/stopping Rotation monitor Short circuit protection Selectable maximum speed Control signal Protection class, motor and control unit Ambient temperature, motor and control unit

Contact our Sales & Technical Team:

Included Included Included Included Sensor required Included Included 0-10V, 4-20mA IP54 -30 to +40°C

+44 (0) 1924 368251

Call your Crompton Controls offices NOW, for Technical Help and Pricing sales@cromptoncontrols.co.uk

www.cromptoncontrols.co.uk

Section 6

Crompton Greaves Rotary Heat Exchanger Drive Systems

Technical Note Replacement of Older Drive System to EMX-R At replacement of older drive system EMS-VVX for rotary heat exchanger to EMX-R, both motor and control unit must be replaced. Below is a table of drive systems replacing the expired drive systems EMS-VVX 1, 2 and 4. When replacing EMS-VVX 15-35 with EMX-R, it is not necessary to replace both motor and control unit. Motors can be replaced with the same size. When replacing control units, make sure the EMX-R control unit is set for “Rotation monitor ON” (DIP 4). If the system shall run without both external and internal rotation monitor, (rotation monitor with sensor or built-in electronic rotation monitor RotoSens) set DIP 4 in “OFF-position” and put a link between terminal 31 and 32, see also the manual.

Expired Old Drive System

Rotor Diameter

Expired Drive System - July 05

EMS-VVX 1/ET

<1500mm

EMS-VVX 15S

EMX-R-15S

EMS-VVX 2FR EMS-VVX 2FR/ET EMS-VVX 2N/STD EMS-VVX 2N/ET

<1500mm >1500mm

EMS-VVX 15S EMS-VVX 25S

EMX-R-15S EMX-R-25S

<1500mm >1500mm

EMS-VVX 15E EMS-VVX 25E

EMX-R-15E EMX-R-25E

<2500mm >2500mm

EMS-VVX 25S EMS-VVX 35S

EMX-R-25S EMX-R-35S

<2500mm >2500mm

EMS-VVX 25E EMS-VVX 35E

EMX-R-25E EMX-R-35E

EMS-VVX 2EM EMS-VVX 4R EMS-VVX 4R/ET EMS-VVX 4N/STD EMS-VVX 4N/ET EMS-VVX 4EM

Replaced by Drive System

Check List

• Most often a pulley with different diameter is required to achieve the correct maximum speed. • When a V-belt is used it may be advisable to replace even the motor support bracket to achieve the correct belt tension.

Example of Replacement Kit

The parts in a replacement kit can be a motor, control unit, pulley and motor support bracket.

ENERGY Saving

Call your Crompton Controls offices NOW, for Technical Help and Pricing 32

Contact our Sales & Technical Team:

+44 (0) 1924 368251

sales@cromptoncontrols.co.uk

www.cromptoncontrols.co.uk

Crompton Greaves Rotary Heat Exchanger Drive Systems

Section 6

Emotron EMX Heat Exchanger Equipment Motor Reference

Model

01-2160-00 01-2162-00 01-2163-00 01-5071-00 01-5071-10 01-5072-00

EMX-R-15M EMX-R-25M EMX-R-35M EMX-D Motor+gearbox 10 3:1 EMX-D Motor+gearbox 10 3:1 EMX-D Motor+gearbox 15 5:1

List Price £

axle length 40mm axle length 60mm axle length 40mm special

P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

Control Unit Reference

Model

01-2170-11 01-2171-11 01-2174-11 01-2175-11 01-2176-11 01-2177-11

EMX-R-15S Emotron EMX-R-15E Emotron EMX-R-25S Emotron EMX-R-25E Emotron EMX-R-35S Emotron EMX-R-35E Emotron

01-3090-00 01-5070-00

EMX-P10 EMX-D Control unit

List Price £ P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

Equipment - EMX-R-15-35 Reference

Model

01-3660-00 01-2182-00 01-2183-00 01-2184-00

Cable gland kit for control unit for EMX-R-15-35 Mounting kit, type Expander for motor EMX-R-15-35 Mounting kit, 2xM6 for motor EMX-R-15-35 Rotation sensor with magnet for EMX-R-15-35

List Price £ P.O.A. P.O.A. P.O.A. P.O.A.

Equipment - EMX-D Systems Reference

Model

List Price £

01-5073-00 01-5075-00 01-4995-10 01-4995-00 01-5074-00 50-11007 50-11008

EMX-D Cable gland kit EMX-D Cable kit (Motor+PTC) Motor Cable EMX-D PTC Cable EMX-D

P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

EMX-D Rotation sensor Cable connection VVX 6 ( motor side) Cable connection VVX 6 (control unit side)

ENERGY Call your Crompton Controls offices NOW, for Technical Help and Pricing Contact our Sales & Technical Team:

+44 (0) 1924 368251

sales@cromptoncontrols.co.uk

Saving

www.cromptoncontrols.co.uk

Section 6

Yaskawa Variable Speed Drive Starters

ENERGY Saving

Working in Partnership Like Crompton Controls, YASKAWA has a long heritage having supplied mechatronic products for around 100 years and is one of the leading companies for automation & motion control products worldwide. YASKAWA develops and manufactures Inverter Drives, Servo Drives, Motion Controllers, Motors & Robots and has introduced many ground-breaking innovations over the past decades. YASKAWA products are used in all fields of machine building and industrial automation and have a high reputation for their outstanding quality and durability. YASKAWA offers dedicated solutions for industries such as packaging, lifting & handling, semiconductors, cranes & hoists, textiles, HVAC / fans & pumps, lifts & escalators, machine tools /woodworking, food & beverages and the automotive industry. Since 1963 YASKAWA has continuously developed its European business and

expanded its market share. In 1998, the company completed its global production network for localised market supply by establishing a European factory in Cumbernauld, Scotland. For the past couple of years YASKAWA has been among the top manufacturers of inverter drives in Europe. In 2007 YASKAWA announced the production of its 10 millionth inverter in the new inverter plant in Yukuhashi, Japan. With this YASKAWA is probably the biggest inverter manufacturer in the world. The 10 millionth inverter was a V1000, the newest inverter developed by YASKAWA, which was released in Spring 2007. Crompton Controls are proud to have been associated with Yaskawa since becoming a Main Distributor in 2009. Cromptonâ&#x20AC;&#x2122;s experience in the field of inverter drive application, technical support and control panel integration coupled with Yaskawaâ&#x20AC;&#x2122;s excellent

product range has proven to be a highly successful combination and in 2014 the relationship strengthened even further when Crompton Controls became a recognised Yaskawa Sales Partner. The full range of Yaskawa products are available from Crompton with a high focus on the 1000 Series inverters covering all possible variable speed applications in three exceptional quality drives from the basic J1000 to the multipurpose V1000 and the high performance A1000 vector control inverter for the most demanding motor control solutions. A number of exciting new drive products will be launched throughout 2016 starting with the SPRiPM Super Premium Motor Inverter package (shown from page 41) offering even higher than IE4 efficiency levels from a fully matched preloaded Inverter & Permanent Magnet Motor.

Crompton Controls and Yaskawa Working in Partnership... 34

Contact our Sales & Technical Team:

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www.cromptoncontrols.co.uk

Yaskawa Variable Speed Drive Starters

Section 6

J1000 Inverters - IP20

ENERGY

Low cost variable speed drives

Saving

Speed Control for Standard AC Induction Motor Applications Including Pumps, Fans and Conveyors

Features:

• Heavy Duty rating for Constant Torque Applications - for example Conveyors & Screw Feeders • Normal Duty rating for Variable Torque Applications - for example Centrifugal Fans & Pumps • Compact design and side by side mounting reduces installation and space costs • Simple Digital Operator Keypad / Display with 8 keys & 5 digit LED display • Easy Set-Up Functions for quick installation & operation • Optional Remote LED Keypad / Display • Serial Communication Option compatible with RS-422/485 Interface for MEMOBUS communication

J1000 Inverter

Note: Normal Duty = 120% Overload for 60 seconds Heavy Duty = 150% Overload for 60 seconds

• 0.1 - 5.5kW Power Ratings • 200VAC & 400VAC • 5 Digital Input • 1 Analogue Input 1 Analogue Output 1 Relay output • V/f control

The footprint mounting RFI Filter is required for full EMC compliance.

Fans

Pumps

Conveyors

J1000 Inverter

Single Phase 200 - 240V AC 50/60Hz - IP20 Module + RFI Filter Inverter Module CIMR-JCBA0002BAA CIMR-JCBA0003BAA CIMR-JCBA0006BAA CIMR-JCBA0010BAA

Normal Duty

Amp 1.9 3.5 6.0 9.6

kW 0.4 0.75 1.1 2.2

Heavy Duty

Amp 1.6 3.0 5.0 8.0

kW 0.2 0.4 0.75 1.5

Part Number YNE015 YNE016 YNE017 YNE018

List Price £ P.O.A. P.O.A. P.O.A. P.O.A.

RFI Filter FS23638-10-07 FS23638-10-07 FS23638-20-07 FS23638-20-07

Part Number YNE019 YNE019 YNE022 YNE022

List Price £ P.O.A. P.O.A. P.O.A. P.O.A.

List Price £ P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

RFI Filter FS23639-5-07 FS23639-5-07 FS23639-5-07 FS23639-10-07 FS23639-10-07 FS23639-10-07 FS23639-15-07

Part Number YNE007 YNE007 YNE007 YNE010 YNE010 YNE010 YNE013

List Price £ P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

J1000 Inverter

Three Phase 380 - 480V AC 50/60Hz - IP20 Module + RFI Filter Inverter Module CIMR-JC4A0001BAA CIMR-JC4A0002BAA CIMR-JC4A0004BAA CIMR-JC4A0005BAA CIMR-JC4A0007BAA CIMR-JC4A0009BAA CIMR-JC4A0011BAA

Normal Duty

Amp 1.2 2.1 4.1 5.4 6.9 8.8 11.1

kW 0.4 0.75 1.5 2.2 3.0 3.7 5.5

Heavy Duty

Amp 1.2 1.8 3.4 4.8 5.5 7.2 9.2

kW 0.2 0.4 0.75 1.5 2.2 3.0 4.0

Part Number YNE000 YNE001 YNE002 YNE003 YNE004 YNE005 YNE006

Options

Description

JVOP-182 EUOP-V11001 RJ45 Plug Lead SI-485/J SI-232/J SI-232/JC AI-V3/J JVOP-181 EZZ08122A EZZ08122B EZZ08122C

LED Operator Panel * Keypad IP65 Door Mounting Frame *** Keypad Cable 1.5 meter Ser. Comm. Interf. RS 485 Ser. Comm. Interf. RS 232-C dito RS232-C (removable) Potentiometer Copy Unit w\USB converter ** DIN Rail Attachment 1 DIN Rail Attachment 2 DIN Rail Attachment 3

Part Number

List Price £

YNE027 YNE020 YNE021 YNE023 YNE024 YNE025 YNE026 YNE028 YNE029 YNE030 YNE154

P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

* Requires SI-232/J (YNE024) ** Requires SI-232/JC (YNE025) *** Requires Keypad Cable (YNE021)

Call your Crompton Controls offices NOW, for Technical Help and Pricing Contact our Sales & Technical Team:

+44 (0) 1924 368251

sales@cromptoncontrols.co.uk

www.cromptoncontrols.co.uk

Section 6

Yaskawa Variable Speed Drive Starters

V1000 Inverter - IP20 The One for All Inverter for Multiple Applications

Including all types of Pumps, Fans, Conveyors, Compressors, Mixers and more... Features

• Heavy Duty rating for Constant Torque Applications - for example Conveyors & Screw Feeders • Normal Duty rating for Variable Torque Applications - for example Centrifugal Fans & Pumps All the features of the J1000 plus more including: • Selectable Control Method: Open-Loop Current Vector or simple V/f • Standard AC Induction Motor or Energy Saving Permanent Magnet Motor Control • Application parameter pre-settings shorten set-up time • Energy Saving Mode, PID control, Sleep Function, Auto-tuning, • Dual Safety Input: safety category 3 (EN954-1), stop category and IEC-61508 SIL2

V1000 Inverter

CIMR-VCBA0001BAA CIMR-VCBA0002BAA CIMR-VCBA0003BAA CIMR-VCBA0006BAA CIMR-VCBA0010BAA CIMR-VCBA0012BAA CIMR-VCBA0018BAA

Normal Duty

Amp 1.2 1.9 3.3 6.0 9.6 12.0 -

0.2 0.4 0.75 1.1 2.2 3.0 -

V1000 Inverter

Heavy Duty

Amp 0.8 1.6 3.0 5.0 8.0 11.0 17.5

0.1 0.2 0.4 0.75 1.5 2.2 4.0

Part Number YNE053 YNE054 YNE055 YNE056 YNE057 YNE058 YNE059

Three Phase 380 - 480V AC 50/60Hz - IP20 Module + RFI Inverter Module

CIMR-VC4A0001BAA CIMR-VC4A0002BAA CIMR-VC4A0004BAA CIMR-VC4A0005BAA CIMR-VC4A0007BAA CIMR-VC4A0009BAA CIMR-VC4A0011BAA CIMR-VC4A0018BAA CIMR-VC4A0023BAA CIMR-VC4A0031BAA CIMR-VC4A0038BAA

Normal Duty

Amp 1.2 2.1 4.1 5.4 6.9 8.8 11.1 17.5 23.0 31.0 38.0

0.4 0.75 1.5 2.2 3.0 3.7 5.5 7.5 11.0 15.0 18.5

Heavy Duty

Amp 1.2 1.8 3.4 4.8 5.5 7.2 9.2 14.8 18.0 24.0 31.0

0.2 0.4 0.75 1.5 2.2 3.0 4.0 5.5 7.5 11.0 15.0

Note: Filter

Part Number YNE031 YNE032 YNE033 YNE034 YNE035 YNE036 YNE037 YNE038 YNE039 YNE040 YNE041

Description

Options

JVOP-180

Separate LCD Operator Panel Separate LED Operator Panel Keypad IP65 Door Mounting Frame *** Keypad Cable 1.5 meter ext.24V power supply upto 4kW ext.24V power supply 5.5-15kW Comm.Interface CC Link Comm.Interface DeviceNet Comm.Interface Profibus DP Comm.Interface CANopen Comm.Interface Mechatrolink II Copy Unit RS232/USB DIN Rail Attachment 1 DIN Rail Attachment 2 DIN Rail Attachment 3 DIN Rail Attachment 4 Comm.Interface V1000 Powerlink Comm.Interface V1000 Ethernet IP Comm.Interface V1000 Dual Port Ethernet IP Comm.Interface V1000 Modbus TCP Comm.Interface V1000 ProfiNet Comm.Interface V1000 EtherCAT

JVOP-182 EUOP-V11001 RJ45 Plug Lead PS-V10S PS-V10M SI-C3/V SI-N3/V SI-P3/V SI-S3/V SI-T3/V JVOP-181 EZZ08122A EZZ08122B EZZ08122C EZZ08122D SI-EL3/V SI-EN3/V SI-EN3D/V SI-EM3/V SI-EP3/V EUOP-SI-ES3/V

• 0.1 - 15kW Power Ratings • 200VAC & 400VAC • 6 Digital Input 1 Pulse Intput 2 Analogue Input • 1 Pulse Output 1 Analogue Output 1 Relay Output • Safety EN 954-1 cat 3

Machine Tools

Single Phase 200 - 240V AC 50/60Hz - IP20 Module + RFI Filter Inverter Module

V1000 Inverter

List Price £ P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

Compressors Conveyors

RFI Filter

FS23638-10-07 FS23638-10-07 FS23638-10-07 FS23638-20-07 FS23638-20-07 FS23638-30-07 FS23638-40-07

Part Number YNE019 YNE019 YNE019 YNE022 YNE022 YNE065 YNE066

Fans

Pumps

List Price £ P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

Normal Duty = 120% Overload for 60 seconds Heavy Duty = 150% Overload for 60 seconds The footprint mounting RFI Filter is required for full EMC compliance.

List Price £ P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

RFI Filter

FS23639-5-07 FS23639-5-07 FS23639-5-07 FS23639-10-07 FS23639-10-07 FS23639-10-07 FS23639-15-07 FS23639-30-07 FS23639-30-07 FS23639-30-07 FS23639-30-07

Part Number

List Price £

YNE087 YNE027 YNE020 YNE021 YNE080 YNE081 YNE082 YNE083 YNE084 YNE085 YNE086 YNE028 YNE029 YNE030 YNE154 YNE155 YNE233 YNE234 YNE235 YNE236 YNE237 YNE238

P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

Part Number YNE007 YNE007 YNE007 YNE010 YNE010 YNE010 YNE013 YNE049 YNE049 YNE051 YNE051

List Price £ P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

ENERGY Saving

***Requires Keypad Cable (YNE021)

Contact our Sales & Technical Team:

+44 (0) 1924 368251

sales@cromptoncontrols.co.uk

www.cromptoncontrols.co.uk

Yaskawa Variable Speed Drive Starters

Section 6

A1000 Inverter - IP20/IP00 High Performance Inverter

Offering the widest range of control possibilities from Simple to Advanced Vector Control Applications... Features

• Heavy Duty rating for Constant Torque Applications • Normal Duty rating for Variable Torque Applications • Integral Detachable LCD Operator Keypad/Display • Closed-Loop Current Vector, Open-loop Vector & V/f Control modes • Powerful Torque at 0 Hz without sensors or feedback devices • Application Presets, Advanced Energy Saving, Power Loss Ride Through & Recovery, “Safe Torque Off” functional safety • Multiple options available for comprehensive application performance & complex control

A1000 Inverter

Three Phase 380- 480V AC 50/60Hz - Module + RFI Filter Inverter Module

CIMR-AC4A0002FAA CIMR-AC4A0004FAA CIMR-AC4A0005FAA CIMR-AC4A0007FAA CIMR-AC4A0009FAA CIMR-AC4A0011FAA CIMR-AC4A0018BAA CIMR-AC4A0023FAA CIMR-AC4A0031FAA CIMR-AC4A0038FAA CIMR-AC4A0044FAA CIMR-AC4A0058AAA CIMR-AC4A0072AAA CIMR-AC4A0088AAA CIMR-AC4A0103AAA CIMR-AC4A0139AAA CIMR-AC4A0165AAA CIMR-AC4A0208AAA CIMR-AC4A0250AAA CIMR-AC4A0296AAA CIMR-AC4A0362AAA

Normal Duty

Amp

2.1 4.1 5.4 6.9 8.8 11.1 17.5 23.0 31.0 38.0 44.0 58.0 72.0 88.0 103.0 139.0 165.0 208.0 250.0 296.0 362.0

0.75 1.5 2.2 3.0 4.0 5.5 7.5 11.0 15.0 18.5 22.0 30.0 37.0 45.0 55.0 75.0 90.0 110.0 132.0 160.0 185.0

Heavy Duty

Amp

1.8 3.4 4.8 5.5 7.2 9.2 14.8 18.0 24.0 31.0 39.0 45.0 60.0 75.0 91.0 112.0 150.0 180.0 216.0 260.0 304.0

0.55 0.75 1.5 2.2 3.0 4.0 5.5 7.5 11.0 15.0 18.5 22.0 30.0 37.0 45.0 55.0 75.0 90.0 110.0 132.0 160.0

Part No. YNE089 YNE090 YNE091 YNE092 YNE093 YNE094 YNE095 YNE096 YNE097 YNE098 YNE099 YNE100 YNE101 YNE102 YNE103 YNE104 YNE105 YNE106 YNE107 YNE108 YNE109

List Price £ P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

IP20 Kit* Part Number IP20 Standard IP20 Standard IP20 Standard IP20 Standard IP20 Standard IP20 Standard IP20 Standard IP20 Standard IP20 Standard IP20 Standard IP20 Standard YNE121 YNE123 YNE124 YNE124 YNE126 YNE126 YNE128 YNE130 YNE130 YNE130

Options

Description

Part No.

List Price £

JVOP-180

Separate LCD Operator Panel Separate LED Operator Panel Keypad IP65 Door Mounting Frame *** Keypad Cable 1.5 meter Analogue Input Analogue Output Digital Input Digital Output TTL Interface 30kHz Line Driver Interface 300kHz Comm. Interface CCLink Comm. Interface DeviceNET Comm. Interface ProfibusDP Comm. Interface CANopen Comm. Interface Mechatrolink II Power Supply Unit 24VDC (400V) Power Supply Unit 24VDC (200V) 400V Braking Transistor Unit 30kW 400V Braking Transistor Unit 30kW 400V Braking Transistor Unit 30kW 400V Braking Transistor Unit 30kW Comm.Interface V1000 Powerlink Comm.Interface V1000 Ethernet IP Comm.Interface V1000 Dual Port Ethernet IP Comm.Interface V1000 Modbus TCP Comm.Interface V1000 ProfiNet

YNE087 YNE027 YNE020 YNE021 YNE131 YNE132 YNE133 YNE134 YNE135 YNE136 YNE137 YNE138 YNE139 YNE140 YNE141 YNE142 YNE143 YNE148 YNE149 YNE150 YNE151 YNE239 YNE240 YNE241 YNE242 YNE243

P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

JVOP-182 EUOP-V11001 RJ45 Plug Lead AI-A3 AO-A3 DI-A3 DO-A3 PG-B3 PG-X3 SI-C3 SI-N3 SI-P3 SI-S3 SI-T3 PS-A10H PS-A10L CDBR-4030B CDBR-4045B CDBR-4090B CDBR-4220B SI-EL3 SI-EN3 SI-EN3D SI-EM3 SI-EP3 EUOP-SI-ES3

Comm.Interface V1000 EtherCAT

YNE244

P.O.A.

*** Requires Keypad Cable (YNE021)

Contact our Sales & Technical Team:

+44 (0) 1924 368251

sales@cromptoncontrols.co.uk

A1000 Inverter

• 0.4 - 630kW Power Ratings • 200VAC & 400VAC • 8 Digital Input 1 Pulse Intput 3 Analogue Input • 1 Pulse Output 2 Analogue Output 3 Relay Output • Advanced Open Loop Vector Closed Loop Vector • PM-, SPM-, & IPM Motor Control • Safety EN 954-1 cat 3, EN 61508 SIL2

IP20 Kit* List Price £ N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

RFI Filter

FB-40008A FB-40008A FB-40008A FB-40008A FB-40014A FB-40014A FB-40025A FB-40025A FB-40044A FB-40044A FB-40060A FB-40060A FB-40072A FB-40105A FB-40105A FB-40170A FB-40170A FB-40250A FB-40250A FB-40350A FB-40350A

Part No.

List Price £

YNE110 YNE110 YNE110 YNE110 YNE114 YNE114 YNE116 YNE116 YNE118 YNE118 YNE120 YNE120 YNE119 YNE122 YNE122 YNE125 YNE125 YNE127 YNE127 YNE129 YNE129

P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

* IP20 Standard up to CIMR - AC4A0044FAA IP00 Standard up to CIMR - AC4A0058AAA or IP20 with optional kit shown. Note: Normal Duty = 120% Overload for 60 seconds Heavy Duty = 150% Overload for 60 seconds The footprint mounting RFI Filter is required for full EMC compliance.

ENERGY Saving

Compressors Conveyors

HVAC

Winders

Fans

Punching Presses

www.cromptoncontrols.co.uk

Pumps

Machine Tools

Section 6

Yaskawa Variable Speed Drive Starters

V1000 Enclosed Wall Mount Inverter - IP66 (Max 18.5kW)

Compact V1000 based Drive Units with IP66 Protection for Wet and Dusty Harsh Environments Features:

• All the functions and benefits of the standard V1000 inverter plus • Robust, highly sealed and protected enclosure for arduous decentralised locations • Built in oversize LED Operator Keypad/Display for easy reading and handling • Integrated Class C1 EMC filter

V1000 Enclosed Inverter - IP66

Three Phase 380-480V AC 50/60Hz with integral RFI Filter Normal Duty

Enclosed Inverter Model CIMR-VC4A0001HAA-0080 CIMR-VC4A0002HAA-0080 CIMR-VC4A0004HAA-0080 CIMR-VC4A0005HAA-0080 CIMR-VC4A0007HAA-0080 CIMR-VC4A0009HAA-0080 CIMR-VC4A0011HAA-0080 CIMR-VC4A0018HAA-0080 CIMR-VC4A0023HAA-0080 CIMR-VC4A0031HAA-0080 CIMR-VC4A0038HAA-0080

(18.5kW - 75kW)

Amp 1.2 2.1 4.1 5.4 6.9 8.8 11.1 17.1 23.0 31.0 38.0

kW 0.4 0.75 1.5 2.2 3 3.7 5.5 7.5 11.0 15.0 18.5

Heavy Duty

Amp 1.2 1.8 3.4 4.8 5.5 7.2 9.2 14.8 18.0 24.0 31.0

kW 0.2 0.4 0.75 1.5 2.2 3.0 4.0 5.5 7.5 11.0 15.0

Height 340 340 340 340 340 340 340 500 500 500 500

Dimensions (mm) Width 262 262 262 262 262 262 262 500 500 500 500

Depth 173.5 173.5 173.5 173.5 173.5 173.5 173.5 273.5 273.5 273.5 273.5

Part Number YNE067 YNE068 YNE069 YNE070 YNE071 YNE072 YNE073 YNE008 YNE009 YNE011 YNE012

List Price £ P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

A1000 High Performance Enclosed Wall Mounted Inverter - IP54

Features:

• All the functions and benefits of the standard A1000 inverter plus • Compact IP54 protected enclosure for demanding decentralised installations • Integral clear text LCD Operator Keypad/Display in 8 languages • Integrated Class C1 EMC filter • Lockable Mains Switch option

A1000 IP54 Enclosed Inverter

Three Phase 380-480V AC 50/60Hz with integral RFI Filter Inverter Model

CIMR-AC4A0044TAA* CIMR-AC4A0058TAA* CIMR-AC4A0072TAA* CIMR-AC4A0088TAA* CIMR-AC4A0103TAA* CIMR-AC4A0139TAA* CIMR-AC4A0165TAA*

Normal Duty

Amp 44 58 72 88 103 139 165

kW 22 30 37 45 55 75 90

Heavy Duty

Amp 39 45 60 75 91 112 150

kW 18.5 22 30 37 45 55 75

Height 700 750 750 950 950 950 950

Dimensions (mm) Width 400 465 465 555 555 555 555

D1 260 300 300 325 325 325 325

D(2) (292) (331) (331) (375) (375) (375) (375)

Part Number YNE042 YNE043 YNE044 YNE045 YNE046 YNE047 YNE048

List Price £ P.O.A P.O.A P.O.A P.O.A P.O.A P.O.A P.O.A

Part Number YNE050 YNE052 YNE060 YNE061 YNE062 YNE063 YNE064

List price £ P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

* Note: For Mains Switch version “-0095” completes model code and the YNE Part No. specifies type ** Note: “D2” Dimensions in brackets relate to with Mains Switch version

ENERGY Saving

Call your Crompton Controls offices NOW, for Technical Help and Pricing 38

Contact our Sales & Technical Team:

+44 (0) 1924 368251

sales@cromptoncontrols.co.uk

www.cromptoncontrols.co.uk

Yaskawa Variable Speed Drive Starters

Section 6

Floor Standing Enclosed A1000 Inverters (90kW - 315kW)

Features:

• Higher power cabinet build on request • Free standing 90 – 315kW modular design • IP23 or IP54 cubicle protection options • Customisation panel extra for special requirements • Product configured & Price available on request

NEW Z1000 HVAC Inverters The Z1000 variable speed drive is specifically designed for HVAC building automation applications such as fans, pumps, and cooling towers. Dedicated features include an easy-to-read LCD keypad with a Hand-Off-Auto interface and a real time clock.

Other Features

• Built-in 5% line impedance for input harmonic reduction • Built-in RFI filter to IEC 61800-3 restricted distribution for first environments • Embedded BACnet communications with Modbus/Memobus • PI feature for pressure, flow or temperature control • Low 5kHz carrier frequency with dynamic noise control for quiet motor operation • Pre-configured application macros for quick and easy set up

Normal Duty rated with an Overload of 110% of rated output current for 60s or 140% of rated output current for 0.5s. Z1000 prices are on application - please contact us to discuss your requirements for these or any of the above inverter modules and complete panel systems for process control or energy saving…

Compressors

HVAC

Fans

Pumps

ENERGY Saving

Call your Crompton Controls offices NOW, for Technical Help and Pricing Contact our Sales & Technical Team:

+44 (0) 1924 368251

sales@cromptoncontrols.co.uk

www.cromptoncontrols.co.uk

Section 6

Yaskawa Variable Speed Drive Starters

ENERGY

Standard Inverter Panels - IP54 A Standard range of inverter drive cubicles pre-engineered for immediate installation Complete with the NEW Yaskawa V1000 & A1000 inverter modules

V1000 Single Phase IP54 Standard Drive Panel

Single Phase 230V 50/60Hz Supply to Three Phase 230V Output Part Number VCBA0001 VCBA0002 VCBA0003 VCBA0006 VCBA0010 VCBA0012 VCBA0018

Normal Duty

Amp 1.2 1.9 3.3 6.0 9.6 12.0

kW 0.2 0.4 0.75 1.5 2.2 3.0

Heavy Duty

Approximate Panel Size (mm)

Amp 0.18 1.6 3.0 5.0 8.0 11.0 17.5

Height 500 500 600 600 600 600 600

kW 0.1 0.2 0.4 0.75 1.5 2.2 4.0

Width 400 400 400 400 400 400 400

Depth 300* 300* 300* 300* 300* 300* 300*

Saving

Features:

• Single or three phase versions • Standard control features • Supplied ready to install • Tailored solutions available on request For standard speed control of Pumps, Fans, Compressors, Mixers, Screw Conveyors and more...

List Price £ P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

V1000 Three Phase IP54 Standard Drive Panel

Three Phase 380-480V AC 50/60Hz with Integral RFI Filter Part Number VC4A0001 VC4A0002 VC4A0004 VC4A0005 VC4A0007 VC4A0009 VC4A0011 VC4A0018 VC4A0023 VC4A0031 VC4A0038

Normal Duty

Amp 1.2 2.1 4.1 5.4 6.9 8.8 11.1 17.5 23.0 31.0 38.0

kW 0.4 0.75 1.5 2.2 3.0 4.0 5.5 7.5 11.0 15.0 18.5

Heavy Duty

Amp 1.2 1.8 3.4 4.8 5.5 7.2 9.2 14.8 18.0 24.0 31.0

kW 0.2 0.4 0.75 1.5 2.2 3.0 4.0 5.5 7.5 11.0 15.0

Approximate Panel Size (mm)

Height 500 500 600 600 600 600 600 800 800 800 800

Width 400 400 400 400 400 400 600 600 600 600 600

Depth 200* 200* 300* 300* 300* 300* 300* 300* 300* 300* 300*

List Price £ P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

A1000 Three Phase IP54 Standard Drive Panel

Three Phase 400V 50/60Hz Supply to Three Phase 400V Output Part Number AC4A0044 AC4A0058 AC4A0072 AC4A0088 AC4A0103 AC4A0139 AC4A0165 AC4A0208 AC4A0250 AC4A0296

Normal Duty

Amp 44 58 72 88 103 139 165 208 250 296

kW 22 30 37 45 55 75 90 110 132 160

Heavy Duty

Amp 39 45 60 75 91 112 150 180 216 260

kW 18.5 22 30 37 45 55 75 90 110 132

Approximate Panel Size (mm)

Height 1000 1200 1200 1600 1600 1800 1800 1800 1800 1800

Width 800 800 800 800 800 600 1000 1200 1200 1600

Depth 300* 400* 400* 400** 400** 400** 400** 500** 500** 500**

List Price £ P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

* Wall Mounting ** Floor Mounting Note :- Normal Duty = 120% Overload for 60 seconds, Heavy Duty = 150% Overload for 60 seconds.

Please refer to pages 36 & 37 for the complete drives specification and range of common and application options available. All Enclosure Dimensions are approximate only and may be affected where further options or tailored solutions are required, please consult us with your exact requirements.

Call your Crompton Control offices NOW, for Technical Help and Pricing 40

Contact our Sales & Technical Team:

+44 (0) 1924 368251

Technical Specification:

• Robust IP54 sheet steel enclosure • Inverter Module with emc filtering • Ventilation cooling fans and filters where rating requires • Door interlocked mains isolator • Supply Contactor with power On/Off push buttons • Inverter Start/Stop push buttons • Speed potentiometer. • Mains on lamp • Emergency stop (Category 1) - via mains contactor • Door mounted operator display

Available on request: • Additional control functionality • Dynamic Braking • Serial Communications • Stainless Steel or preferred paint finish • Larger enclosures • Fully customised drive systems

Machine Tools

Compressors Conveyors

sales@cromptoncontrols.co.uk

Fans

Pumps

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Yaskawa High Efficiency Motor & Variable Speed Drive Packages

Section 6

SPRiPM Motor and Drive Packages

ENERGY Saving

One Step Ahead! Saving energy has never been easier. The SPRiPM drive package, consisting of an energy-saving motor and the matching pre-configured inverter drive, exceeds the efficiency demands according to IE4 (IEC/TS 60034-31) and thus helps machine manufacturers to fulfill the ErP directive of 2017. The solution for a significantly smaller impact on the environment and on your budget.

ECO FRIENDLY

Environmentally friendly with less CO2 emissions Exceeds efficiency requirements of the highest class IE4 according to IEC/TS 60034-31 (super premium efficiency).

LOWER COST & QUICK PAYBACK

The ultra-low power consumption reduces energy and maintenance costs and quickly pays for itself - in many application in less than two years. With itâ&#x20AC;&#x2DC;s outstanding efficiency also in partial load range, the SPRiPM is one of the most cost efficient solutions in the market.

TIME SAVING INSTALLATION

Simply plug and play - with pre-configured inverter drives starting up SPRiPM becomes a matter of only a few minutes. It cannot be easier to build an energy saving solution.

UP TO 50% SMALLER

Extremely compact and space saving - SPRiPM motors are smaller than standard IE2 motors and even smaller than most IE4 motors in the market. With up to 40% smaller installation space and up to 50% less weight compared with IE2 motors, SPRiPM packages allow building smaller, lighter machines.

EASY TO HANDLE PACKAGE

The SPRiPM motor and the matching inverter drive come in an easy to handle package. Only one model code for all components makes procurement simple and assures completeness and parts compatibility.

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Section 6

Yaskawa High Efficiency Motor & Variable Speed Drive Packages Call your Crompton Control offices NOW, for Technical Help and Pricing

SPRiPM - Super Premium IPM Motor & Inverter Drive

ENERGY

The SPRiPM drive package was developed to support machine builders in meeting the power efficiency levels defined by ErP directive related standards. At the same time it provides highest efficiency and reduces operating costs.

Saving

Get Ready for the Future! As a part of actions to meet goals for reduction of CO2-emission and reduced energy consumption by 2020, the European Union has installed the ErP directive (2009/125/EC). It gradually toughens the minimum requirements not only to efficiency of electric motors but also complete assemblies like fans, pumps, compressors and other industrial equipment.

The YASKAWA SPRiPM motor-drive package provides best efficiency through a broad range of speed and load, and thus helps not only to fulfil ErP demands easily but also to save energy and to reduce cost. SPRiPM is the perfect match to meet coming ErP requirements today.

SPRiPM Package - The Solution The SPRiPM package is a plug-and-play combination of an inverter drive teamed up with a permanent magnet motor that exceeds IE4 efficiency requirements and provides premium efficiency even in partial load conditions. Thus SPRiPM opens new potentials for saving energy in pump, fan, or other variable torque applications that still commonly use IE1 and IE2 motors.

+ Inverter Drive A1000 or V1000

Efficienc

SPRiPM Motor

IE4+

Standard Efficiency

High Efficiency

Contact our Sales & Technical Team:

IE4

IE3

IE2

IE1

100%

Premium Efficiency

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Super Premium

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Yaskawa High Efficiency Motor & Variable Speed Drive Packages

Section 6

ENERGY Saving

SPRiPM Motors The Super Premium interior Permanent Magnet (SPRiPM) motors are highly efficient permanent magnet motors exceeding IE4 requirements. In contrast to other technologies, SPRiPM motors keep a very high efficiency even in medium speed/load range.

Motor Type

IPM

Motor Protection Class

IP55

Ambient Temperature

-15 째C to 40 째C

Mounting

B3, B5

Frame Material

Aluminium, Iron

Output Range

1.5 ... 45kW

Insulation Class

Cooling Method

Self-ventilated

Constant Torque Range

1:10*

Super Premium Efficienc y e

ven bett er than specified by IE4

System efficienc y

better th

an IE

Packages The SPRiPM drive package is available in two different versions: A1000 inverter drive with SPRiPM motor V1000 inverter drive with SPRiPM motor

S2 accordin g to eco desig n standa rd EN5059 8

The A1000 covers the full range up to 45kW. With zero speed operation, impressive starting torque, and advanced functionality such as sensor less positioning, it provides everything needed to satisfy even highly demanding applications. The V1000 is the easy to set up compact drive for up to 18.5kW.

Package

A1000 + SPRiPM Motor

V1000 + SPRiPM Motor

Power Range

1.5 ... 45kW

1.5 ... 18.5kW

Flying Start

Yes

Starting Torque

More than 200%

More than 100%

Inverter Protection Class

IP00/IP20

Torque Control for PM Motors

Yes

Full Torque at Zero Speed

Yes

Open Loop Positioning

Yes

Digital Operator

LCD with support of 13 languages

LED, LCD optional

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Section 6

Yaskawa High Efficiency Motor & Variable Speed Drive Packages Call your Crompton Control offices NOW, for Technical Help and Pricing

The Perfect Solution for new Plants, Upgrade and Retrofit

ENERGY Saving

The SPRiPM motor is smaller and lighter than most standard motors. The motor combines itâ&#x20AC;&#x2DC;s high efficiency with a very compact design.

IE2 vs. SPRiPM IE4+

Easily replace standard motors with the SPRiPM drive package without the need for additional space Improve machine productivity and capability by using more powerful motors Increase energy efficiency by applying the latest drive technology to new and existing applications

Up to

Compare

50% ligh ter 40% sm , all er

One Package for Quick Installation and Easy Setup

+ EMC Filter

The SPRiPM drive package consists of the highly efficient SPRiPM motor, an A1000 or V1000 inverter drive, and an EMC filter. The drive is already pre-configured for the motor contained in the package, making it ready to run in a strikingly short time.

+ Inverter Drive

SPRiPM Motor

Set up tim

minutes

1. Connect Cables 2. Switch On 3. Adjust Application Parameters (ie Ramps)

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Run!

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Yaskawa High Efficiency Motor & Variable Speed Drive Packages

Section 6

ENERGY Saving

Best of Class Energy Efficiency Substantially lower energy cost provide the advantage that the investment for the SPRiPM package pays out within shortest time.

The Advantage of the SPRiPM Package Even if the package of SPRiPM motor and an A1000 or V1000 inverter drive requires slightly higher initial investment than a solution with IE2 motor and inverter drive, the SPRiPM drive package pays for itself within a stunningly short time in a broad range of applications - very often in less than 2 years. From this point of amortization onwards, the SPRiPM drive package saves a significant amount of money.

Example Motor Power Rated Speed Average Load Operating Hours Energy Costs

4.0 kW 3000 rpm 85% 16 hours a day, 5 days a week, 45 weeks a year = 3600 h 0.13 â&#x201A;Ź/kWh

Power Consumption IE2 Power Consumption SPRiPM

14,266 kWh 13,540 kWh

r Pays fo

itself in

n less thas 2 year

IE2 motor and inverter drive

SPRiPM motor and V1000

â&#x201A;Ź

gs Savin

Point of Amortization 1 year

2 years

3 years

4 years

Time

Best Efficiency at Any Speed and Load

The majority of motor applications run at medium speed and load, so that efficiency at partial load becomes crucial for energy saving, rather than the efficiency at rated speed. Unlike many other motor solutions with rapidly dropping efficiency in partial load, SPRiPM motors provide premium efficiency over the full speed and load range. SPRiPM motor

SPRiPM motor

IE2 induction motor, 2 pole

90%

IE2 induction motor, 2 pole

80% Efficiency

Efficiency

90% 80% 70%

70% 60% 50% 40%

60% 25%

50%

75%

25%

100%

Rated Speed

50%

75%

Rated Speed

100%

Variable torque applications e.g. pumps and fans

Constant torque applications e.g. compressors, conveyors Source: University of Coimbra, Portugal

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Section 6

Yaskawa High Efficiency Motor & Variable Speed Drive Packages Call your Crompton Control offices NOW, for Technical Help and Pricing

Benefits at a Glance

ENERGY Saving

SPRiPM Drive Package: The Ultra-Efficient Winning Team XX Saves energy, reduces costs, and protects the environment XX Space saving, lightweight design of all package components for smaller machines and trouble-free refitting of existing applications XX Ready-to-use in an instant thanks to easy installation and pre-configuration of parameters XX Reliable speed search function for smooth start-up of freely spinning fans XX High starting torque of more than 100%, e.g. for compressors XX Highly precise speed control without an encoder XX Built-in PID controller for precise control of temperature, pressure and other process variables without additional external components XX Perfectly matching components for reliable operation XX Combined with an A1000 inverter drive, it is perfect for extruder, compressor and sensorless positioning applications XX Easy selection and procurement - one model code for one complete package

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Yaskawa High Efficiency Motor & Variable Speed Drive Packages

Section 6

ENERGY Saving

Drive Options

Item

Common Options

24 V Power Supply

Communication for A1000

Model Code

Provides power supply for the control circuit and option boards when main circuit power is off

A1000

PS-A10H PS-A10L

V1000

PS-V10S PS-V10M

USB Copy Unit

USB converter for PC Tool usage and copy unit for easy parameter duplication and backup in one

JVOP-181

LED Operator

Easy long distance reading

JVOP-182

LCD Operator

Full text display (default with A1000)

Heatsink Outside Mounting Kit

Mount the drive with heatsink outside of the panel

LCD Operator Extension

Cable for connecting the LCD operator Cable

DriveWizard Plus

Software used for parameterization

Braking Resistor

Used to shorten the deceleration time by dissipating regenerative energy through a resistor

RH-ooooWooo

Braking Chopper Unit

For connecting a braking resistor to drives without a built-in braking transistor

CDBR series

AC Input Reactors

Reducing harmonics

LR3 40-4/ooo

Item Communication Interface Unit

Item

Communication for V1000

Description

Communication Interface Unit

Contact our Sales & Technical Team:

JVOP-180 A1000

EZZ020800o

V1000

100-03o-ooo WV001: 1 m WV003: 3 m

Description

Model Code

CANopen

SI-S3

CC-Link

SI-C3

DeviceNet

SI-N3

EtherCAT

SI-ES3

Ethernet/IP

SI-EN3, SI-EN3D

MECHATROLINK-II

SI-T3

MECHATROLINK-III

SI-ET3

Modbus/TCP

SI-EM3, SI-EM3D

POWERLINK

SI-EL3

PROFIBUS-DP

SI-P3

PROFINET

SI-EP3

Description

Model Code

CANopen

SI-S3/V

CC-Link

SI-C3/V

DeviceNet

SI-N3/V

EtherCAT

EUOP-SI-ES3/V

Ethernet/IP

SI-EN3/V, SI-EN3D/V

MECHATROLINK-II

SI-T3/V

MECHATROLINK-III

SI-ET3/V

Modbus/TCP

SI-EM3/V, SIEM3D/V

POWERLINK

SI-EL3/V

PROFIBUS-DP

SI-P3/V

PROFINET

SI-EP3/V

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Section 6

Yaskawa High Efficiency Motor & Variable Speed Drive Packages

NEW SPRiPM Package - V1000

IP20 Inverter

IP66 Inverter

• Package consists of SPRiPM Motor, Inverter V1000, EMC Filter • Output power: 1.5 - 18.5 kW, Motor speed: 1.500 rpm / 3.000 rpm • Voltage 400 V • Motor frame sizes: 71 to 132 according IEC regulation, Motor protection IP55

• Packages available with IP20 or IP66 V1000 inverters • Efficiency: Higher than requirements of IE4, Motor mounting: B3 / B5 • Motor regulations: CE, UL, RoHS

SPRiPM Package (Motor & Inverter & EMC Filter), 1,500 rpm, foot mount B3 motor - with IP20/NEMA1 or IP66 Inverter Description

SPRiPM Package 1,500 rpm, 1.5 kW SPRiPM Package 1,500 rpm, 2.2 kW SPRiPM Package 1,500 rpm, 4.0 kW SPRiPM Package 1,500 rpm, 5.5 kW SPRiPM Package 1,500 rpm, 7.5 kW SPRiPM Package 1,500 rpm, 11 kW SPRiPM Package 1,500 rpm, 15 kW SPRiPM Package 1,500 rpm, 18.5 kW

Model No. with IP20 Inverter SPVB4A1P5BNAA SPVB4A2P2BNAA SPVB4A4P0BNAA SPVF4A5P5BNAA SPVF4A7P5BNAA SPVF4A011BNAA SPVF4A015BNAA SPVF4A018BNAA

List Price £ P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

Model No. with IP66 Inverter SPVH4A1P5BNAA SPVH4A2P2BNAA SPVH4A4P0BNAA SPVH4A5P5BNAA SPVH4A7P5BNAA SPVH4A011BNAA SPVH4A015BNAA SPVH4A018BNAA

List Price £ P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

ENERGY SPRiPM Package (Motor & Inverter & EMC Filter), 3,000 rpm, foot mount B3 motor - with IP20/NEMA1 or IP66 Inverter Description

SPRiPM Package 3,000 rpm, 1.5 kW SPRiPM Package 3,000 rpm, 2.2 kW SPRiPM Package 3,000 rpm, 4.0 kW SPRiPM Package 3,000 rpm, 5.5 kW SPRiPM Package 3,000 rpm, 7.5 kW SPRiPM Package 3,000 rpm, 11 kW SPRiPM Package 3,000 rpm, 15 kW SPRiPM Package 3,000 rpm, 18.5 kW

Model No. with IP20 Inverter SPVB4A1P5ANAA SPVB4A2P2ANAA SPVB4A4P0ANAA SPVF4A5P5ANAA SPVF4A7P5ANAA SPVF4A011ANAA SPVF4A015ANAA SPVF4A018ANAA

List Price £ P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

Model No. with IP66 Inverter SPVH4A1P5ANAA SPVH4A2P2ANAA SPVH4A4P0ANAA SPVH4A5P5ANAA SPVH4A7P5ANAA SPVH4A011ANAA SPVH4A015ANAA SPVH4A018ANAA

Saving

List Price £ P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

Call your Crompton Control offices NOW, for Technical Help and Pricing 48

Contact our Sales & Technical Team:

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Yaskawa High Efficiency Motor & Variable Speed Drive Packages

Section 6

NEW SPRiPM Package - V1000

IP20 Inverter

IP66 Inverter

• Packages available with IP20 or IP66 V1000 inverters • Efficiency: Higher than requirements of IE4, Motor mounting: B3 / B5 • Motor regulations: CE, UL, RoHS

SPRiPM Package (Motor & Inverter & EMC Filter), 1,500 rpm, flange mount B5 motor - with IP20/NEMA1 or IP66 Inverter Description

Model No. with IP20 Inverter SPVB4A1P5BNBA SPVB4A2P2BNBA SPVB4A4P0BNBA SPVF4A5P5BNBA SPVF4A7P5BNBA SPVF4A011BNBA SPVF4A015BNBA SPVF4A018BNBA

List Price £ P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

Model No. with IP66 Inverter SPVH4A1P5BNBA SPVH4A2P2BNBA SPVH4A4P0BNBA SPVH4A5P5BNBA SPVH4A7P5BNBA SPVH4A011BNBA SPVH4A015BNBA SPVH4A018BNBA

List Price £ P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

ENERGY Saving

SPRiPM Package (Motor & Inverter & EMC Filter), 3,000 rpm, flange mount B5 motor - with IP20/NEMA1 or IP66 Inverter Description Model No. with IP20 Inverter List Price £ Model No. with IP66 Inverter List Price £ SPRiPM Package 3,000 rpm, 1.5 kW SPRiPM Package 3,000 rpm, 2.2 kW SPRiPM Package 3,000 rpm, 4.0 kW SPRiPM Package 3,000 rpm, 5.5 kW SPRiPM Package 3,000 rpm, 7.5 kW SPRiPM Package 3,000 rpm, 11 kW SPRiPM Package 3,000 rpm, 15 kW SPRiPM Package 3,000 rpm, 18.5 kW

P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

SPVB4A1P5ANBA SPVB4A2P2ANBA SPVB4A4P0ANBA SPVF4A5P5ANBA SPVF4A7P5ANBA SPVF4A011ANBA SPVF4A015ANBA SPVF4A018ANBA

SPVH4A1P5ANBA SPVH4A2P2ANBA SPVH4A4P0ANBA SPVH4A5P5ANBA SPVH4A7P5ANBA SPVH4A011ANBA SPVH4A015ANBA SPVH4A018ANBA

P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

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Section 6

Yaskawa High Efficiency Motor & Variable Speed Drive Packages

ENERGY Saving

NEW SPRiPM Package - A1000

IP20 Inverter

IP54 Inverter

• Package consists of SPRiPM Motor, Inverter A1000, EMC Filter • Output power: 1.5 - 45.0 kW, Motor speed: 1.500 rpm / 3.000 rpm • Voltage 400 V • Motor frame sizes: 71 to 180 according IEC regulation, Motor protection IP55

• Packages available in IP00/NEMA1/IP54 A1000 inverters • Efficiency: Higher than requirements of IE4, Motor, mounting: B3 / B5 • Motor regulations: CE, UL, RoHS

SPRiPM Package (Motor & Inverter & EMC Filter), 1,500 rpm, foot mount B3 motor - with IP20/NEMA1 inverter or IP54 Inverter Description SPRiPM Package 1,500 rpm, 1.5 kW SPRiPM Package 1,500 rpm, 2.2 kW SPRiPM Package 1,500 rpm, 4.0 kW SPRiPM Package 1,500 rpm, 5.5 kW SPRiPM Package 1,500 rpm, 7.5 kW SPRiPM Package 1,500 rpm, 11 kW SPRiPM Package 1,500 rpm, 15 kW SPRiPM Package 1,500 rpm, 18.5 kW SPRiPM Package 1,500 rpm, 22 kW SPRiPM Package 1,500 rpm, 30 kW SPRiPM Package 1,500 rpm, 37 kW SPRiPM Package 1,500 rpm, 45 kW

Model No. with IP20 Inverter SPAF4A1P5BNAA SPAF4A2P2BNAA SPAF4A4P0BNAA SPAF4A5P5BNAA SPAF4A7P5BNAA SPAF4A011BNAA SPAF4A015BNAA SPAF4A018BNAA SPAF4A022BNAA SPAA4A030BNAA SPAA4A037BNAA SPAA4A045BNAA

List Price £ P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

Model No. with IP54 Inverter

List Price £

SPAW4A022BNAA SPAW4A030BNAA SPAW4A037BNAA SPAW4A045BNAA

P.O.A. P.O.A. P.O.A. P.O.A.

SPRiPM Package (Motor & Inverter & EMC Filter), 3,000 rpm, foot mount B3 motor - with IP00/NEMA1 inverter or IP54 Inverter Description SPRiPM Package 3,000 rpm, 1.5 kW SPRiPM Package 3,000 rpm, 2.2 kW SPRiPM Package 3,000 rpm, 4.0 kW

Model No. with IP20 Inverter

SPRiPM Package 3,000 rpm, 5.5 kW SPRiPM Package 3,000 rpm, 7.5 kW SPRiPM Package 3,000 rpm, 11 kW SPRiPM Package 3,000 rpm, 15 kW SPRiPM Package 3,000 rpm, 18.5 kW SPRiPM Package 3,000 rpm, 22 kW SPRiPM Package 3,000 rpm, 30 kW SPRiPM Package 3,000 rpm, 37 kW

SPAF4A1P5ANAA SPAF4A2P2ANAA SPAF4A4P0ANAA

SPAF4A5P5ANAA SPAF4A7P5ANAA SPAF4A011ANAA SPAF4A015ANAA SPAF4A018ANAA SPAF4A022ANAA SPAA4A030ANAA SPAA4A037ANAA

List Price £ P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

Model No. with IP54 Inverter

SPAW4A022ANAA SPAW4A030ANAA SPAW4A037ANAA

List Price £

P.O.A. P.O.A. P.O.A.

Call your Crompton Control offices NOW, for Technical Help and Pricing 50

Contact our Sales & Technical Team:

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Yaskawa High Efficiency Motor & Variable Speed Drive Packages

Section 6

ENERGY Saving

NEW SPRiPM Package - A1000

IP20 Inverter

IP54 Inverter

• Packages available in IP00/NEMA1/IP54 A1000 inverters • Efficiency: Higher than requirements of IE4, Motor, mounting: B3 / B5 • Motor regulations: CE, UL, RoHS

SPRiPM Package (Motor & Inverter & EMC Filter), 1,500 rpm, flange mount B5 motor - with IP00/NEMA1 inverter or IP54 Inverter Model No. with IP20 Inverter List Price £ Model No. with IP54 Inverter List Price £ Description SPRiPM Package 1,500 rpm, 1.5 kW SPRiPM Package 1,500 rpm, 2.2 kW SPRiPM Package 1,500 rpm, 4.0 kW

SPRiPM Package 1,500 rpm, 5.5 kW SPRiPM Package 1,500 rpm, 7.5 kW SPRiPM Package 1,500 rpm, 11 kW SPRiPM Package 1,500 rpm, 15 kW SPRiPM Package 1,500 rpm, 18.5 kW SPRiPM Package 1,500 rpm, 22 kW SPRiPM Package 1,500 rpm, 30 kW SPRiPM Package 1,500 rpm, 37 kW

SPAF4A1P5BNBA SPAF4A2P2BNBA SPAF4A4P0BNBA

SPAF4A5P5BNBA SPAF4A7P5BNBA SPAF4A011BNBA SPAF4A015BNBA SPAF4A018BNBA SPAF4A022BNBA SPAA4A030BNBA SPAA4A037BNBA

P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

SPAW4A022BNBA SPAW4A030BNBA SPAW4A037BNBA

P.O.A. P.O.A. P.O.A.

SPRiPM Package (Motor & Inverter & EMC Filter), 3,000 rpm, flange mount B5 motor - with IP00/NEMA1 inverter or IP54 Inverter Model No. with IP20 Inverter List Price £ Model No. with IP54 Inverter List Price £ Description SPRiPM Package 3,000 rpm, 1.5 kW SPRiPM Package 3,000 rpm, 2.2 kW SPRiPM Package 3,000 rpm, 4.0 kW

SPAF4A1P5ANBA SPAF4A2P2ANBA SPAF4A4P0ANBA

SPAF4A5P5ANBA SPAF4A7P5ANBA SPAF4A011ANBA SPAF4A015ANBA SPAF4A018ANBA SPAF4A022ANBA SPAA4A030ANBA

SPRiPM Package 3,000 rpm, 37 kW

SPAA4A037ANBA

Contact our Sales & Technical Team:

+44 (0) 1924 368251

P.O.A. P.O.A. P.O.A.

P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A. P.O.A.

SPAW4A022ANBA SPAW4A030ANBA

P.O.A. P.O.A.

P.O.A.

SPAW4A037ANBA

P.O.A.

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Section 6 Partnership with Brook Crompton Motors & Mitsubishi Variable Speed Drives

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Crompton Controls

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Section 6

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Section 7

3 pole Contactors, Overloads and Accessories 25A-125A (AC1)

AC Contactors & Accessories up to 105A (AC-3)

Three Pole AC Contactors (Price includes coil)

AC3 Rating

Reference

12A 12A 18A 18A 25A 25A 32A

CC0910 CC0901 CC1210 CC1201 CC1810 CC1801 CC2510

kW Aux @ 415V Contacts 5.5 5.5 7.5 7.5 11 11 15

1 x N/O 1 x N/C 1 x N/O 1 x N/C 1 x N/O 1 x N/C 1 x N/O

AC-1 Rating

List Price £

Reference

28.70 28.70 30.10 30.10 39.60 39.60 58.60

25A 25A 25A 25A 32A 32A 40A

CC2501 CC3210 CC3201 CC4011 CC5011 CC6511 CC8011

AC-3 Rating 32A 40A 40A 50A 65A 80A 105A

kW @ 415V 15 18.5 18.5 22 30 37 55

From Below - Add required AC Voltage & Frequency to Contactor Type to complete the reference, eg, CC1210-400-50/60 CC Range AC Coils:

Standard Dual 50/60Hz

Special Dual 50/60Hz

Special 60Hz Only

Voltages Available:

24V, 48V, 110V, 230V, 400V, 440V

120V, 220V, 240V, 380V, 415V, 480V, 500V

208V, 277V, 600V

CX09-18 CX25-32 CX40-80

Description

List Price £ 12.60 16.10 25.10

Fit 09 to 18 Contactors Fit 25 to 32 Contactors Fit 40 to 80 Contactors

Mechanical Interlocks Reference CML09-32 CML40-65 CML80

1 x N/C 1 x N/O 1 x N/C 1 x N/O, 1 x N/C 1 x N/O, 1 x N/C 1 x N/O, 1 x N/C 1 x N/O, 1 x N/C

Description Fit 09 to 32 Contactors Fit 40 to 65 Contactors Fit 80 Contactors

AC-1 Rating 40A 50A 50A 60A 80A 80A 125A

List Price £ 58.60 76.00 76.00 104.30 136.10 146.20 176.00

Enclosure Size (if required) Ref Size 1 Size 2 Size 3 Size 4

Spare Contactor Coils Reference

Aux Contacts

Pressed Steel Enclosure Dimensions H W D (mm) (mm) (mm) 174 104 134 184 184 149 184 284 149 305 285 159

Fixings 4 x 4.5 Diameter H W (mm) (mm) 130 60 140 140 140 240 260 240

Note: Highlighted Enclosures are Crompton Controls pressed steel with removable lids. (See page 58 for more information and pricing). All others have hinged doors with dimensions available on request.

*As above - Add the required AC Voltage and Frequency to Contactor and Coil Type

List Price £ 6.20 9.20 9.20

Add-On Auxiliary Contact Blocks

Front Mounting - N/O Contacts first digit, N/C second digit Reference CBF20 CBF02 CBF11 CBF13 CBF22

Description

Fit 09 to 80 Contactors Fit 09 to 80 Contactors Fit 09 to 80 Contactors Fit 09 to 80 Contactors Fit 09 to 80 Contactors

List Price £ 8.30 8.30 8.30 13.50 13.50

Type

CBF31 CBF40 CBF04 CBF10 CBF01

Description

Fit 09 to 80 Contactors Fit 09 to 80 Contactors Fit 09 to 80 Contactors Fit 40 to 80 Contactors Fit 40 to 80 Contactors

List Price £ 13.50 13.50 13.50 7.60 7.60

Side Mounting - N/O Contacts first digit, N/C second digit Reference CBS20

Description

Fit 09 to 80 Contactors

List Price £ 10.60

Type

CBS11

Description

Fit 09 to 80 Contactors

List Price £ 10.60

Pneumatic Timer Block - Front Mounting to fit 09 to 80 Contactors Reference CTD3 CTD30 CTD180

Description 3 sec delay off 30 sec delay off 180 sec delay off

List Price £ 48.40 48.40 48.40

Contact our Sales & Technical Team:

Type CTE3 CTE30 CTE180

Description 3 sec delay on 30 sec delay on 180 sec delay on

+44 (0) 1924 368251

List Price £ 48.40 48.40 48.40

sales@cromptoncontrols.co.uk

www.cromptoncontrols.co.uk

3 pole Contactors, Overloads and Accessories 25A-125A (AC1)

Section 7

Thermal Overloads & Accessories Up to 93A

Thermal Overload Relays

Manual Overload Reset Used in Series 3000 Starters

Manual Reset Type CR Reference CR09/0.25 CR09/0.4 CR09/0.63 CR09/1 CR09/1.6 CR09/2.5 CR09/4 CR09/6 CR09/8 CR09/10 CR12/13

Amps Range

Description

0.16 - 0.25 0.25 - 0.4 0.4 - 0.63 0.63 - 1.0 1.0 - 1.6 1.6 - 2.5 2.5 - 4.0 4.0 - 6.0 5.5 - 8.0 7.0 - 10.0 10.0 - 13.0

List Price £ 31.80 31.80 31.80 31.80 31.80 31.80 31.80 31.80 31.80 31.80 31.80

Fit 09 to 32 Contactors Fit 09 to 32 Contactors Fit 09 to 32 Contactors Fit 09 to 32 Contactors Fit 09 to 32 Contactors Fit 09 to 32 Contactors Fit 09 to 32 Contactors Fit 09 to 32 Contactors Fit 09 to 32 Contactors Fit 09 to 32 Contactors Fit 09 to 32 Contactors

Reference

Manual/Automatic Reset

Amps Range

Type

CR16/18 13 - 18 Fit 09 to 32 Contactors CR25/25 18 - 25 Fit 09 to 32 Contactors CR32/32 23 - 32 Fit 25 to 32 Contactors CR32/40 28 - 40 Fit 25 to 32 Contactors CR40/32 23 - 32 Fit 40 to 65 Contactors CR40/40 30 - 40 Fit 40 to 65 Contactors CR63/50 38 - 50 Fit 40 to 65 Contactors CR63/57 48 - 57 Fit 40 to 65 Contactors CR63/66 57 - 66 Fit 40 to 65 Contactors CR80/80 66 - 80 Fit to CC65 Contactor Type CMB Mounting Bracket required for use with CC80 Contactor

Manual Relay Mounting Brackets Type CMB Reference CMB09-25 CMB32 CMB40-80

Description For relays CR09-25 For relays CR32 For relays CR40-80

Reference

Description

Fits relays CR09-25 Fits relays CR32 Only

31.80 34.70 58.50 58.50 80.50 80.50 83.90 83.90 86.00 87.00

Start Contacts for Manual Overload Relays only and used in Series 3000 Starters

List Price £ 7.00 11.40 26.30

Enclosure Size (if required)

Manual Overload Relay Mounting Start Contacts CSC09-25B CSC32B

List Price £

Ref

List Price £ 4.00 4.00

Size 1 Size 2 Size 3 Size 4

Pressed Steel Enclosure Dimensions H W D (mm) (mm) (mm) 174 104 134 184 184 149 184 284 149 305 285 159

Fixings 4 x 4.5 Diameter H W (mm) (mm) 130 60 140 140 140 240 260 240

Thermal Overload Relays

Manual/Automatic Reset Type CRA Reference CRA09/0.25 CRA09/0.4 CRA09/0.63 CRA09/1 CRA09/1.6 CRA09/2.5 CRA09/4 CRA09/6 CRA09/8 CRA09/10 CRA12/13

Amps Range

Description

0.16 - 0.25 0.25 - 0.4 0.4 - 0.63 0.63 - 1.0 1.0 - 1.6 1.6 - 2.5 2.5 - 4.0 4.0 - 6.0 5.5 - 8.0 7.0 - 10.0 9.0 - 13.0

List Price £ 38.40 38.40 38.40 38.40 38.40 38.40 38.40 38.40 38.40 38.40 38.40

Reference

CRA16/18 CRA25/25 CRA32/32 CRA32/40 CRA40/32 CRA40/40 CRA63/50 CRA63/57 CRA63/66 CRA80/80 CRA80/93

Amps Range

12 - 18 18 - 25 23 - 32 28 - 36 23 - 32 30 - 40 37 - 50 48 - 65 55 - 77 63 - 80 80 - 93

Type

Fit 09 to 32 Contactors Fit 09 to 32 Contactors Fit 25 to 32 Contactors Fit 25 to 32 Contactors Fit 40 to 95 Contactors Fit 40 to 95 Contactors Fit 40 to 95 Contactors Fit 40 to 95 Contactors Fit 40 to 95 Contactors Fit 40 to 95 Contactors Fit 40 to 95 Contactors

List Price £ 38.40 41.50 65.30 65.30 87.30 87.30 90.60 90.60 92.80 93.90 101.70

Automatic Relay Mounting Brackets Type CMBA Reference

Description

List Price £

CMBA09-25 CMBA32 CMBA40-80

For relays CRA09-25 For relays CRA32 For relays CRA40-80

7.00 11.40 26.30

Four Pole Contactor Style Control Relays Reference

Description

List Price £

CCR22 CCR31 CCR40

2 x N/O & 2 x N/C 3 x N/O & 1 x N/C 4 x N/O Only

30.00 30.00 30.00

Contact our Sales & Technical Team:

+44 (0) 1924 368251

Add required AC voltage and Frequency to Relay Coil Type CBF/CBS Type Contactor Auxiliary Contact Blocks and CX Type Contactors Coils can be fitted.

sales@cromptoncontrols.co.uk

www.cromptoncontrols.co.uk

Section 7

3 and 4 pole Contactors and Accessories 200A – 1000A (AC1)

NEW 3-Pole AC Contactors, Overloads & Accessories Features:

• Common family of 3 & 4-pole versions • Simple & robust construction • High mechanical & electrical life • Full range of add on accessories

Call your Crompton Controls offices NOW, for Technical Help and Pricing

Three Pole AC Contactors

115 to 780A (Price includes 400V Coil) AC-1 Rating (A)

Reference

200 250 275 315 350 400 500 700 1000 1600

CCF115A CCF150A CCF185A CCF225A CCF265A CCF330A CCF400A CCF500A CCF630A CCF780A

AC-3 Rating (A) 115 150 185 225 265 330 400 500 630 780

Recommended Enclosure Size

Height

Width

400 400 400 400 600 600 600 600 600 600

400 400 400 400 400 400 400 400 400 400

Depth

List Price £

363.00 390.00 492.00 520.00 699.00 894.00 1,061.00 1,727.00 2,193.00 4,604.00

210 210 210 210 300 300 300 300 300 300

* Other coil voltages avialable on request 2 x Normally Open & 2 x Normally Closed Auxilliary Contacts Included *If shrouds are being fitted check enclosure size

Thermal Overload Relays

65 to 800A Man/Auto Reset Type CRF Reference CRF105 CRF125 CRF160 CRF200 CRF250 CRF315 CRF400 CRF500 CRF630 CRF800

Amps Range 65-105 80-125 100-160 125-200 160-250 200-315 250-400 315-500 400-630 500-800

List Price £ 145.30 148.30 152.90 178.30 190.60 201.00 219.00 246.00 277.00 310.00

Accessories for 3 & 4-Pole Contactors Protective Shrouds for Contactor Terminals 3-Pole Reference

Set of 6 Shrouds for Contactor

List Price £

CCF115A

CA9-F702

CCF150-CCF185

24.80

CA9-F701 CA9-F703 CA9-F704

27.40 34.50

CCF225-CCF500A

64.60

CCF630-780A

AC Contactor Coils For Contactor 115-150

CCFH2E-xx

265-330

CCFGE-xx CCFJE-xx

CCFKE-xx

CCFCE-xx CCFE-xxx

Set of 8 Shrouds for Contactor

List Price £

CA9-F706

CCF1154A

31.50

CCF225-CCF5004A

43.70

CA9-F707 CA9-F708 CA9-F709

CCF150-1854A CCF6304A

37.30 81.30

DC Contactor Coils

CCFFE-xx

Reference

4-Pole Reference

List Price £ 31.60 33.40

185-225

79.10

400

136.60

630

175.00

141.00

500

244.00

780

Reference CCC4FE-xx

For Contactor 115-150

CC4FH2E-xx

265-330

CC4FGE-xx CC4FJE-xx

185-225

CC4FKE-xx

CC4FCE-xx CC4FE-xxx

List Price £ 44.90 52.30 90.90

400

157.00

630

201.00

500 780

162.20 277.00

Replace “xx” below with required voltage i.e. 24, 48, 110, 230, 400, 440V

Contact our Sales & Technical Team:

+44 (0) 1924 368251

sales@cromptoncontrols.co.uk

www.cromptoncontrols.co.uk

3 and 4 pole Contactors and Accessories 200A – 1000A (AC1)

Section 7

4-Pole AC Contactors, Accessories & Built Up Sets 4 Pole Contactors

Features:

• Fully rated 4th pole • Simple & robust construction • High mechanical & electrical life • Full range of add on accessories • Interlocked pair under one part number available

& Accessories

Four Pole AC Contactors (Price includes 230V Coil) Reference CCF09004 CCF12004 CCF25004 CCF40004 CCF50004 CCF65004 CCF80004 CCF95004 CCF1154A CCF1504A CCF1854A CCF2254A CCF2654A CCF3304A CCF4004A CCF5004A CCF6304A

AC-1 Rating (A) 25 25 40 60 80 80 125 125 200 250 275 315 350 400 500 700 1000

AC-3 Rating (A) 9 12 25 40 50 65 80 95 115 150 185 225 265 330 400 500 630

Recommended Enclosure Size

Height 174 174 184 305 305 305 305 305 400 400 400 400 600 600 600 600 600

Width

Depth

104 104 184 285 285 285 285 285 400 400 400 400 400 400 400 400 400

134 134 149 159 159 159 159 159 210 210 210 210 300 300 300 300 300

List Price £ 35.20 39.90 62.60 121.20 134.70 161.10 228.00 253.00 393.00 422.00 530.00 538.00 768.00 962.00 1,140.00 1,859.00 2,355.00

Enclosure Size (if required) Ref Size 1 Size 2 Size 3 Size 4

Pressed Steel Enclosure Dimensions H W D (mm) (mm) (mm) 174 104 134 184 184 149 184 284 149 305 285 159

Fixings 4 x 4.5 Diameter H W (mm) (mm) 130 60 140 140 140 240 260 240

Other coil voltages available on request CF1154A and above 2 x Normally Open & 2 Normally Closed Auxilliary Contacts included *If shrouds are being fitted check enclosure size

Mechanical Interlocks

Base Plates

For CCF115 to CCF630

Complete with Rail - Larger sizes also require Base Plates Reference

CML09-32 CML40-65 CML80 CML-FF970 CML-FG970 CML-FJ970 CML-FL970

For Contactors

CC09 to CC25 CC40 to CC65 CC80 to CC95 CCF115 to CCF150 CCF185 to CC225 CCF265 to CCF500 CCF630

List Price £

Reference

6.20 9.20 9.20 21.60 32.40 43.30 64.80

CCF115 & CCF150 CCF185 & CCF225 CCF2654A CCF3304A CCF4004A CCF5004A CCF6304A

For Contactors MI020 MI021 MI022 MI023 MI024 MI025 MI026

List Price £ 70.40 70.40 70.40 70.40 70.40 70.40 70.40

Contactor Sets (ideal for Generator changeover)

Either choose your contactors and accessories from above for self-assembly, or contact our internal Technical team now for pre-assembled contactor sets.

Contactor Set Features:

• Sheet Steel IP55 enclosure to suit set size if required • 2 x 4-Pole Contactors • 230V 50/60Hz Coils Standard

• 2 x CBF11 Contact Blocks (CCF09-95 only) • 1 x Mechanical Interlock & rail • 1 x Mounting Base plate if required

Also available on request Crompton Controls offer a full variety of solutions for multiple switching requiements. This includes enclosed Automatic Transfer Panels (ATS), and bypass switch options. Contact our Sales & Technical Team:

+44 (0) 1924 368251

sales@cromptoncontrols.co.uk

www.cromptoncontrols.co.uk

Section 7

3 Pole Contactors DC Coil

NEW Low Height Contactors Up to 25A Features:

• Reduced height compared to standard DC contactors • 3 most common ratings in 2 compact frames sizes • Price includes Coil - Other coil voltages available on request

3 Pole AC Switching Contactors with 24V DC coils AC Rating (A) 9 12 25

Reference

CCPC09-24 CCPC12-24 CCPC25-24

kVAr Rating 400/440V 25 25 40

Aux Contacts Included Non Incuded* Non Incuded* Non Incuded*

List Price £ 33.30 36.30 78.10

*Add On Auxiliary Contact Blocks See 3 Pole Contactors & Accessories on page 23 Other contactors available on request

Enclosure Sizes Ref Size 1 Size 2 Size 3 Size 4

Pressed Steel Enclosure Dimensions H W D (mm) (mm) (mm) 174 104 134 184 184 149 184 284 149 305 285 159

Fixings 4 x 4.5 Diameter H W (mm) (mm) 130 60 140 140 140 240 260 240

Note: Highlighted Enclosures are Crompton Controls pressed steel with removable lids. All others have hinged doors with dimensions available on request.

Size 1

Size 2 Size 3 Size 4

Series 3000 Enclosures IP55

Plain Epoxy paint finish, colour RAL 7035 Reference 3EBS21 3EBS22 3EBS23 3EBS24

Description

List Price £

Size 1 enclosure DIN Rail fitted accepting CC09/CC12/CC18 or CC25 contactor Size 2 enclosure chassis fitted accepting component combinations Size 3 enclosure chassis fitted accepting component combinations Size 4 enclosure chassis fitted accepting component combinations

25.90 37.90 40.60 46.70

IP55 enclosure: Sheet steel

Call your Crompton Control offices NOW, for Technical Help and Pricing 58

Contact our Sales & Technical Team:

+44 (0) 1924 368251

sales@cromptoncontrols.co.uk

www.cromptoncontrols.co.uk

Enclosed 1, 3 and 4 Pole Contactors 25A – 275A (AC1)

Section 7

Enclosed Single, Triple and Four Pole Contactors for Heating & Lighting load Control - IP55 Common Features:

• Supplied with 220/240V 50Hz coils as standard. • All units are designed for two wire control i.e. Time Switch, Thermostat, Sensor or other remote controls • Optional On/Off switch, Local/Remote Switch, Indicator Lamps and Control Fuses • Robust sheet steel IP55 enclosures

Single Pole and Neutral complete with Fuse Protection Reference 3HS1S 3HS3S 3HS5S 3HS6S

Current Rating AC1 60A 100A 180A 275A

Approx. kW at 240V 14 24 43 66

Height 184 305 300 300

Dimensions (mm) Width Depth 184 149 285 159 300 210 300 210

List Price £ 65.30 126.80 268.00 350.00

Triple Pole and Neutral complete with Fuse Protection Reference 3HT1S 3HT3S 3HT5S 3HT6S 3TEH13 3TEH15 3TEH18 3TEH22

Current Rating AC1 25A 40A 72A 110A 135A 150A 180A 220A

Approx. kW at 240V 6.0 9.0 17.0 26.0 32.4 36.0 43.2 52.8

Height 184 184 305 305 300 600 600 600

Dimensions (mm) Width Depth 184 149 184 149 285 159 285 159 300 210 400 210 400 210 400 210

List Price £ 57.50 78.80 197.40 319.00 439.00 511.00 547.00 755.00

Additional Extras (Types 3HS & 3HT only) :2 pole aux’ contact block - £8.30 4 pole aux’ contact block - £13.50

NEW 4 Pole complete with Neutral Blocks and Oversize Enclosures for ease of wiring Reference 3ENC4/25N 3ENC4/40N 3ENC4/60N 3ENC4/125N

Current Rating AC1 25A 40A 60A 125A

Approx. kW at 240V 6 9 17 26

Dimensions (mm) Height Width 174 104 184 184 184 184 305 285

Depth 134 149 149 159

List Price £ £76.50 £109.00 £218.50 £325.00

Enclosure Size Ref Size 1 Size 2 Size 3 Size 4

Pressed Steel Enclosure Dimensions H W D (mm) (mm) (mm) 174 104 134 184 184 149 184 284 149 305 285 159

Fixings 4 x 4.5 Diameter H W (mm) (mm) 130 60 140 140 140 240 260 240

Note: Highlighted Enclosures are Crompton Controls pressed steel with removable lids. All others have hinged doors with dimensions available on request.

Call your Crompton Control offices NOW, for Technical Help and Pricing Contact our Sales & Technical Team:

+44 (0) 1924 368251

sales@cromptoncontrols.co.uk

www.cromptoncontrols.co.uk

Section 8

Panel Mounting Pushbuttons (22.5mm)

NEW 22.5mm Control & Signaling Devices Comprehensive range of Push Buttons, Indicators Lamps, Key & Selector Switches IP65 Chrome Bezels suitable for panel door and enclosed control station mounting. Available as individual items for flexible stocking & assembly

Features:

• Each Push Button & Switch requires a Coupler & Contact Block/s • New LED Lamps PB110S to PB131S are one piece including Lens & Bulb

Push Buttons Reference PB013S PB018S PB017S PB054S PB055S PB089S PB090S PB021S PB019S PB020S PB088S PB048S

Description

Push Button Green Chrome Collar Push Button Red Chrome Collar Push Button Protruding Red Chrome Collar Push Button Black Chrome Collar Push Button Blue Chrome Collar Push Button Green Chrome Collar with Legend (I) Push Button Red Protruding Chrome Collar with Legend (0) Push Button Double (Vertical) with Legend (IP40 only) Push Button Red Mushroom Head Push Button Red Latching Mushroom Head - Pull to Release Push Button Red Emergency Stop - Twist to Release Push Button Red Latching Mushroom Head (Key Release)

Order Coupler & Contact Block Separately.

Illuminated Push Buttons Reference PB077S PB078S PB104S PB103S BU004 BU010 BU009

Description Illuminated Push Button head - Green Illuminated Push Button head - Red 230-130V 1.2W Resistor Lamp Holder supplied with 130V Bulb 130V 1.2W Lamp Holder (Bulb not included) (Choose from below) BA9S 24V Bulb BA9S 60V Bulb BA9S 130V Bulb

List Price £ £4.40 £4.40 £5.10 £4.40 £4.40 £5.60 £6.30 £8.20 £7.50 £12.20 £10.40 £17.80

List Price £ £5.00 £5.00 £7.40 £6.20 £2.20 £2.20 £2.20

Start Button + Coupler + 1 x NO Contact PB013S + PB093S + PB039S

3-Way Key Switch + Coupler + 1 x NO Contact + 2 x NC Contacts PB032S + PB093S + PB039S + 2 x PB040S

Both PB104S and PB103S are complete with coupler. (Contact Blocks to be ordered seperately). See below PB039S (N/O) and PB040S (N/C) for contact blocks.

Key Operated Switches Reference PB028S PB029S PB030S PB031S PB032S

Description

2 Position Switch Non Latching (1x45 deg) 3 Position Switch Non Latching (2x45 deg) 2 Position Switch Latching (1x90 deg) 2 Position Switch Latching (1x90 deg) 3 Position Switch Latching (2x90 deg)

Key Removal Position Left Centre Left & Right Left Centre

List Price £ £14.00 £14.00 £13.10 £13.10 £13.10

Order Coupler & Contact Block Separately. Spare Keys: £4.20 each (DO021C). To suit above switches only.

Selector Switches Reference PB033S PB034S PB035S PB036S

Description

List Price £

Description

List Price £

2 Position Selector Switch Non Latching (1x45 deg) Spring Return 3 Position Selector Switch Non Latching (2x45 deg) Spring Return 3 Position Selector Switch Latching (2x60 deg) Stay Put 2 Position Selector Switch Latching (1x90 deg) Stay Put

2 Way Selector Switch + Coupler + 1 x NO Contact PB035S + PB093S + PB039S

£6.00 £6.00 £5.00 £5.00

Order Coupler & Contact Block Separately.

Contact Blocks Reference PB039S PB040S

N/O Contact Block - Green N/C Contact Block - Red

£4.20 £4.20

Late break/Early make contacts available on request.

Coupler

- Required for ALL buttons and Switches Reference PB093S

Description Coupler

Contact our Sales & Technical Team:

+44 (0) 1924 368251

List Price £ £0.80

sales@cromptoncontrols.co.uk

www.cromptoncontrols.co.uk

Surface Mounting Pushbutton Stations

Section 8

NEW One Piece LED Pilot Lights - 24V Reference

Description

Colour

List Price &

RED

£8.10 £8.10

PB120S

Lamp LED 24V PL22-24R

PB122S

Lamp LED 24V PL22-24Y

YELLOW

Lamp LED 24V PL22-24W

WHITE

PB121S

Lamp LED 24V PL22-24G

PB123S

Lamp LED 24V PL22-24B

PB124S

GREEN BLUE

£8.10 £8.10 £8.10

NEW One Piece LED Pilot Lights - 110V Reference

Description

Colour

List Price £

RED

£8.10

Lamp LED 110V PL22-110Y

YELLOW

£8.10

Lamp LED 110V PL22-110W

WHITE

PB127S

Lamp LED 110V PL22-110R

PB128S

PB126S

Lamp LED 110V PL22-110G

PB131S

Lamp LED 110V PL22-110B

PB125S

GREEN BLUE

£8.10 £8.10 £8.10

NEW One Piece LED Pilot Lights - 230V Reference

Description

PB107S

Lamp LED 230V PL22-230R

PB108S PB109S PB110S

Lamp LED 230V PL22-230Y Lamp LED 230V PL22-230B Lamp LED 230V PL22-230W

PB106S

Lamp LED 230V PL22-230G

Colour

List Price £

RED

£8.10

YELLOW BLUE WHITE

£8.10 £8.10 £8.10

GREEN

£8.10

Push Button Stations Empty Push Button Stations - IP65 Plastic Part Number PB050C PB051C PB052C PB053C

Description Push button station 1 hole plastic Push button station 2 hole plastic Push button station 3 hole plastic Push button station 4 hole plastic

List Price £ £16.20 £18.40 £26.90 £30.70

Pre-Assembled Push Button Stations - IP65 Plastic Part Number PBS1 START PBS1 STOP PBS1 MSTOP PBS1 ES PBS2 SS PBS2 SMS PBS2 UD PBS3 FSR PBS3 SSI PBS3 FMSR PBS3 SMSI PBS3 SSP

Description Start Stop Mushroom Stop Emergency Stop Stop/Start Start/Mushroom Stop Up-Down Forward/Stop/Reverse Start/Stop/Inch Forward/Mushroom Stop/Reverse Start/Mushroom Stop/Inch Start/Stop/Potentiometer

List Price £ 27.60 28.10 31.80 29.30 43.40 55.30 43.10 66.20 66.20 68.30 66.50 96.80

Call your Crompton Control offices NOW, for Technical Help and Pricing Contact our Sales & Technical Team:

+44 (0) 1924 368251

sales@cromptoncontrols.co.uk

www.cromptoncontrols.co.uk

Section 8

Surface Mounting Pushbutton Stations

Push Button Stations NEW Empty Push Button Stations - IP55 Mild Steel Reference

Description

PB050S PB051S PB052S

List Price £

Push button station 1 hole mild steel Push button station 2 hole mild steel Push button station 3 hole mild steel

£62.86 £80.00 £114.29

NEW Pre-Assembled Push Button Stations - IP55 Mild Steel Reference

Description

PBS1 START/MS PBS1 STOP/MS PBS1 MSTOP/MS PBS1 ES/MS PBS2 SS/MS PBS2 SMS/MS PBS2 UD/MS PBS3 FSR/MS PBS3 SSI/MS PBS3 FMSR/MS PBS3 SMSI/MS

List Price £ £65.31 £65.60 £67.43 £68.11 £87.49 £87.03 £84.74 £121.77 £120.34 £121.03 £120.34

Start Stop Mushroom Stop Emergency Stop Stop/Start Start/Mushroom Stop Up-Down Forward/Stop/Reverse Start/Stop/Inch Forward/Mushroom Stop/Reverse Start/Mushroom Stop/Inch

NEW Empty Push Button Stations - IP55 Stainless Steel Part Number

Description

List Price £

PB050SS PB051SS PB052SS

Push button station 1 hole stainless steel Push button station 2 hole stainless steel Push button station 3 hole stainless steel

£74.29 £91.43 £125.71

NEW Pre-Assembled Push Button Stations - IP55 Stainless Steel Part Number PBS1 START/SS PBS1 STOP/SS PBS1 MSTOP/SS PBS1 ES/SS PBS2 SS/SS PBS2 SMS/SS PBS2 UD/SS PBS3 FSR/SS PBS3 SSI/SS PBS3 FMSR/SS PBS3 SMSI/SS

Description Start Stop Mushroom Stop Emergency Stop Stop/Start Start/Mushroom Stop Up-Down Forward/Stop/Reverse Start/Stop/Inch Forward/Mushroom Stop/Reverse Start/Mushroom Stop/Inch

List Price £ £76.74 £77.03 £78.86 £79.54 £98.91 £98.46 £96.17 £133.20 £131.77 £132.46 £131.77

Call your Crompton Control offices NOW, for Technical Help and Pricing 62

Contact our Sales & Technical Team:

+44 (0) 1924 368251

sales@cromptoncontrols.co.uk

www.cromptoncontrols.co.uk

Electronic Timers Section 8

Electronic Timers Standard Timer Standard Timer FUNCTION OPERATION TIME RANGES AVAILABLE

Type TM. Voltages: 110V, 220/240V, 380/440V

List Price £

Delay on energisation

On application of the desired supply voltage the relay operates after the set delay period. 30 secs – TM30S, 1 mins – TM1M, 2 mins – TM2M, 4 mins – TM4M, 8 mins – TM8M, 16 mins – TM16M 20 mins – TM20M

58.90

TM1M

Star Delta Timer Star Delta Timer FUNCTION OPERATION TIME RANGES AVAILABLE

Type YD. Voltages: 110V, 220/240V, 380/440V

List Price £

Double relay timer for Star Delta starting.

On application of the desired voltage supply the Star relay operates and releases after the set delay period. After an additional fixed delay period of 75ms the Delta relay operates until the supply is removed. 30 secs – YD30S, 1 min – YD1M, 2 mins – YD2M

71.20

YD30S

Fan Shaker Timer for Dust Extraction Systems Fan Shaker Timer

Type FS

List Price £

FUNCTION

Dedicated timer for main fan and shaker Motor Control

OPERATION

With power applied, the fan motor can be started and a signal input from the fan contactor is used to initiate a run-down period adjustable from 0-120 seconds when the fan is stopped. At the end of this time the shaker motor is then automatically energised for a separately adjustable 0-60 seconds. Both the fan and shaker motor contactors are controlled via a zero volt changeover relay.

VOLTAGES AVAILABLE

FS2M

110V - FS2 110V, 230V - FS2 230V, 400V - FS2 400V 104.60

Electronic Protection Units Thermistor Protection Unit FUNCTION OPERATION TYPES AVAILABLE MANUFACTURED TO BS4999 Part 111:1987

Type TH

List Price £

Protection against over-temperature damage to motor windings.

The relay energises immediately on application of the desired supply voltage. If an over-temperaturecondition occurs it is detected by the thermistor and the relay is de-energised, breaking the control circuit and thus switching off the supply to the motor. TH110 – Supply Voltage 110V & 220/240V TH415 – Supply Voltage 220/240V & 380/440V For use in conjunction with PTC Thermistors as specified in the same British Standard

58.90

TH110

Call your Crompton Control offices NOW, for Technical Help and Pricing Contact our Sales & Technical Team:

+44 (0) 1924 368251

sales@cromptoncontrols.co.uk

www.cromptoncontrols.co.uk

Section 9

Stocking Display Stands and the New Original Spoola +

Stockist Display Stands - For the Serious Stockist!

• Select from our recommended stock profile or choose your own • Complete stands, slat wall hangers & shelves available on request Please call our Sales Team now about our Introductory Stock Profiles or for guidance selecting the most appropriate profile to suit your prospect and customer base. Half Stand Option

Call your Crompton Controls offices NOW, for Technical Help and Pricing

Full Stand Option

NEW Why Not Add a Spoola+ or Two?

Spoola is a unique cable carrier expertly designed by Electricians and Data cable installers for onsite work. Spoola not only carries the reels it also act as a secure dispenser when on site. New to the design for 2016 are the rubber feet to stop slipping, and the unique cable tidy bar for ease of dispensing and end of day tidy up.

Features: • Robust steel construction • Light to carry • Folds flat for easy storage • Anti-slip rubber feet • Easy to set-up • Holds multiple reels • Acts as a third ‘hand’

Dimensions Dimension

NEW feature: Cable Tidy Bar

Closed

Open

Length

760mm

Width

380mm

40mm

340mm

Height

Between Arms

340mm 610mm

* At 2.8kg it is sturdy but lightweight and can hold an amazing 50kg of cable reels complete with cables.

Contact our Sales & Technical Team:

+44 (0) 1924 368251

sales@cromptoncontrols.co.uk

www.cromptoncontrols.co.uk

IP Definitions of Degrees of Protection and a guide to typical current tables

Section 10

Definition of Degrees of Protection

The designation used for the degree of protection consists of the letters IP followed by two numerals signifying conformity with the conditions stated in the table. First Numeral Protection against contact and against ingress of solid objects

Designation IP21

Second Numeral Protection against ingress of water Dripping water falling vertically

Protection against contact by finger with electrically live parts inside the enclosure and against solid objects with a diameter greater than 12mm.

IP22 IP23

Dripping water falling at an angle up to 15º from the vertical Water falling as a spray at an angle up to 60º from the vertical.

Protected against ingress of solid objects with a diameter of more than 2.5 mm. Protection against contact with live or moving parts by tools, wires or other objects of a thickness greater than 1mm.

IP31 IP44

Complete protection against contact with live or moving parts. Protection against harmful deposits of dust. Dust does not accumulate in an amount sufficient to impair operation.

IP55 IP56 IP65

General Description

Drip Proof

Dripping water falling vertically

Enclosed

Water splashing against the machine from any angle shall have no harmful effect

Totally Enclosed

Water projected by the nozzle against the machine from any angle shall have no harmful effect

Totally Enclosed or Weatherproof or Dustproof or Hoseproof

Water protected against conditions on a ships deck.

Totally protected against dust.

IP66

Deck Watertight

Water projected by the nozzle against the machine from any angle shall have no harmful effect

Dust Tight

Water protected against conditions on a ships deck.

Dust & Watertight

A Guide to Typical Currents (amps)

Motor Power Rating kW

0.095 0.125 0.150 0.190 0.250 0.375 0.600 0.750 1.1 1.5 1.9 2.2 3.0 3.7 4.5 5.2 5.6 6.0 6.7 7.5 9.3 11.0 15.0 18.5 22.0 26.0 30.0 34.0 37.5 45.0 52.5 56.0 60.0 67.5 75.0

Full Load Current (A)

Single Phase

1 1 1 1 1 1 3

8 6 5 4 3 2 4

1 11 2 2 21 2 3.0 4.0 5.0 6.0 7.0 712 8.0 9.0 10.0 12 1 2 15.0 20.0 25.0 30.0 35.0 40.0 45.0 50.0 60.0 70.0 75.0 80.0 90.0 100.0

110V

2.69 3.38 3.91 4.66 5.80 7.77 10.4 13.2 19.2 25.4 31.5 37.3 48.3 59.2 69.4 79.6 84.4 89.0 99.0 109.0

Extras for Motor Starters Description

Small ammeter to 40A Ammeter under 70A Ammeter above 70A FLC Volt Meter Control Transformer Anti Condensation Heater Anti Condensation Heater Neon Indicator Filament Lamp

Contact our Sales & Technical Team:

220V 1.34 1.69 1.96 2.32 2.9 3.88 5.2 6.59 9.6 12.7 15.7 18.6 24.3 29.6 34.7 39.8 42.2 44.5 49.5 54.4

Enclosure Pressed All Types All Types All Types Pressed Pressed Hinged Pressed All Types

240V

220V

1.23 1.55 1.79 2.13 2.68 3.56 4.77 6.04 8.8 11.7 14.4 17.1 22.2 27.1 31.8 36.5 38.7 40.8 45.4 50.0

240V

0.751 0.935 1.06 1.24 1.50 1.98 2.72 3.36 4.75 6.12 7.5 8.83 11.5 14.2 16.9 19.5 20.8 22.1 24.6 27.3 33.8 40.1 53.0 65.6 78.1 90.6 103.0 116.0 128.0 153.0 177.0 189.0 202.0 227.0 251.0

0.689 0.855 0.971 1.14 1.37 1.82 2.5 3.09 4.35 5.61 6.88 8.1 10.6 13.0 15.4 17.9 19.1 20.2 22.6 25.0 31.0 36.8 48.5 60.1 71.5 83.1 94.5 106.0 117.0 140.0 163.0 174.0 185.0 208.0 230.0

List Price £

+44 (0) 1924 368251

P.O.A P.O.A P.O.A P.O.A P.O.A P.O.A P.O.A P.O.A P.O.A

346V

0.478 0.593 0.675 0.788 0.955 1.26 1.73 2.14 3.02 3.89 4.76 5.61 7.32 9.04 10.7 12.4 13.2 14.0 15.7 17.4 21.5 25.5 33.7 41.7 49.6 57.6 65.5 73.5 81.3 97.0 113.0 120.0 128.0 144.0 159.0

Three Phase 380V

0.435 0.541 0.614 0.718 0.87 1.15 1.58 1.95 2.75 3.55 4.34 5.11 6.66 8.22 9.75 11.3 12.0 12.8 14.3 15.8 19.6 23.3 30.7 38.0 45.1 52.5 59.6 67.0 74.1 88.4 103.0 110.0 117.0 131.0 145.0

Description

Mushroom Head Stop Latching Stop/Lock Thermistor Unit in place of Thermal Overload Hand/Off/Auto Switch Hours Run Meter External Overload Reset Chassis Interiors Only Emergency Stop Button

sales@cromptoncontrols.co.uk

415V

0.398 0.495 0.562 0.657 0.795 1.05 1.44 1.78 2.51 3.24 3.97 4.68 6.1 7.54 8.92 10.4 11.0 11.7 13.1 14.5 17.9 21.3 28.0 34.8 41.3 48.0 54.6 61.3 67.9 80.9 94.0 100.0 107.0 120.0 133.0

440V

0.376 0.466 0.53 0.62 0.75 0.99 1.36 1.68 2.37 3.06 3.75 4.42 5.77 7.1 8.41 9.75 10.4 11.0 12.3 13.7 16.9 20.1 26.5 32.8 39.0 45.3 51.5 57.9 64.0 76.3 88.5 94.6 101.0 113.0 125.0

500V

0.331 0.411 0.466 0.545 0.66 0.871 1.20 1.48 2.09 2.7 3.3 3.88 5.07 6.25 7.40 8.59 9.15 9.7 10.8 12.0 14.9 17.7 23.3 28.9 34.4 39.9 45.3 50.9 56.4 67.1 77.9 83.4 88.5 99.8 110.0

Enclosure Pressed All Types Pressed Pressed All Types Hinged All Types All Types

www.cromptoncontrols.co.uk

550V

0.3 0.372 0.424 0.495 0.6 0.792 1.09 1.34 1.9 2.45 3.0 3.53 4.61 5.69 6.73 7.8 8.31 8.81 9.84 10.9 13.5 16.1 21.2 26.3 31.2 36.3 41.2 48.3 51.2 61.0 70.9 75.7 80.5 90.7 100.0

List Price £ P.O.A P.O.A P.O.A P.O.A P.O.A P.O.A P.O.A P.O.A P.O.A