PROTOCOL FOR MOUNTING AND INSTALLING TRAINING WALL® WALL OPTION SAFETY WARNING : PLEASE READ THE FOLLOWING INSTRUCTIONS CAREFULLY BEFORE PROCEEDING WITH INSTALLATION.
Each Training Wall® panel, as well as its tools and accessories, has been tested to hold up to 120 kg, following regulations DIN EN ISO 20957 and UNE-EN 15635:2008. As part of this test procedure, each panel, along with its tools and accessories, has been loaded with 300 kg, with no deterioration or damage incurred. The wall on which the Training Wall® is to be mounted, must be able to support 300 kg with a lever arm or mo-
ment arm positioned 700mm from the wall. This is how 120 kg can be applied safely with the tools and accessories that protrude from the wall, such as the Boxing Bar, Chin Up, Dip Bar and Jump Plate. If you are not certain that the supporting wall can hold these weights, consult with an architect or structural engineer who can guarantee safety.
Two people are needed for mounting and installing the Training Wall®, along with the following materials, which are not included. Fixing elements to secure the frame to the wall: • The bolt used must have a diameter of 10 mm and must be no less than 60 mm in length. Models DIN933 or DIN571 are recommended, with the option of a plastic rawl plug, chemical bolt or wall sleeve • A 30 mm diameter washer is needed for m10 (DIN9021) Tools for assembly and installation: • Allen keys of sizes 4, 6 and 8 are required, and it is advisable to use an electric screwdriver • An electric drill is needed to make the holes for the afore-mentioned rawl plugs. A 12 mm drill bit can be implemented.
MOUNTING AND INSTALLING The necessary equipment depends on the type of Training Wall® panel. The following points refer to the Wall Unit. 1 Frame
2 Panel
3 S tickers with the serial number
and frame 1 Anchors x4
5 Screws DIN912-M10x100 x18
2 Washers x4
6 Washers x18
3 Hand grip x9
7 DIN7991-M10x40 x4
4 Lower grip x18
8 DIN7991-M6x40 x16
8 3
Patent: nº 201331127 MAX. USERS / MAX. USUARIOS: 1 Antes de usar lea el manual de usuario. Accordance with the European Standard EN12346, EN913 and ISO20957 Before use read the users manual. MAX. LOAD / CARGA MAX.: 120kg Conforme con la Norma Europea EN12346, EN913 and ISO20957 Made in Spain
2 4
4 Training Wall® box with the following contents.
1
TIPO/MODELO: TYPE/MODEL:
WALL UNIT
Nº DE SERIE: SERIAL Nº:
3
6
4 1
1
Mounting the Wall Unit Panel
Begin by placing the 9 hand grips on the wooden panel. From the back of the panel, position the 50mm zinc washers, the screws DIN912-M10 x 100 and, with a cylindrical Allen key, tighten the Training Wall® grips. About four turns of the key are recommended to prevent deterioration of the screw’s thread (fig. 1). IMPORTANT
fig. 1
5 2
20161001
7
2
Drilling holes in to the wall
Following the diagram opposite, you can begin by mounting the first column. From here onwards, the template can be extended to the sides horizontally. The measurement from the floor to the lower edge of the template should be 366 mm. IMPORTANT
3
Positioning the frames on to the wall
2
1
366 mm
Fix the frames to the wall ensuring that they are correctly aligned with a 175 mm distance (fig.2) between each fixing of the frame. For this you should use rawl plugs that are suitable for the wall you have, along with washers DIN9021. ADVISABLE First position all the frames before tightening the fixings, in case you need to make levelling adjustments. Once they are accurately aligned and positioned, you can tighten the screws, starting with those that are central to the frame.
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175 mm 175 mm
175 mm 175 mm
fig. 2
Placing the panels on to the wall frames
Begin by mounting the lower panels. For this you will need to use screws DIN7991-M10x40 with the brushed steel washers for the upper edges. Then position the Training Wall® anchor points with screws DIN7991-M6x35, without tightening any until they are all in place.
1
You need to ensure that both the anchor points and washers remain central within their hole. To tighten the screws, begin with anchors DIN7991-M6x40 and continue with DIN7991-M10x40 for the corners. Tighten the anchors in the shape of an X.
2
Once the lower panels are in place, the upper line can be positioned following the same steps.
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3 1
4
Positioning the stickers
2
The frame’s sticker can be placed next to and in line with the upper right washer on each panel.
6
20161001 Nº DE SERIE: SERIAL Nº:
WALL UNIT TIPO/MODELO: TYPE/MODEL: Made in Spain
Not attaching the frame stickers and serial number stickers to the panels could exempt you from your Training Wall® guarantee.
Patent: nº 201331127 MAX. USERS / MAX. USUARIOS: 1 Antes de usar lea el manual de usuario. Accordance with the European Standard EN12346, EN913 and ISO20957 Before use read the users manual. MAX. LOAD / CARGA MAX.: 120kg Conforme con la Norma Europea EN12346, EN913 and ISO20957
The serial number sticker should be placed on the side of each panel, at the bottom to the right.
Positioning the tools
Tools with four anchors should have their two lower anchors slotted in first. Slot in the two upper anchors and ensure that all four anchors are secure and properly aligned.
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2
3
4
Exert slight pressure vertically and, holding the closest available point to the anchors, slide down the whole tool to click into place. Be sure to apply equal pressure to avoid rotation or complete displacement of the anchors. Once all four anchors are in place, the corresponding safety pin (or two safety pins, depending on the tool) can be positioned to secure the tool.
50.0 1000.0
1000.0
50.0 1000.0
463.1
1000.0
149.5
149.4 288.0
50.0
463.1
1000.0
149.5
149.4 119.0
271.0
271.0
149.4
149.4
149.4
463.1
149.4 463.1
288.1 136.0