CRIMPING BOOKLET (JUNE 2015)
ii
UNIVERSAL
EXTREME TRADITIONAL
EXTREME ISOBARIC
APPLICATION
CLEANING / BLASTING
REFRIGERATION
Web: www.manuli-hydraulics.com
Updates from January 2014 Edition
5
How to Select an Appropriate Crimping Solution
6
Hydraulic Hose Assembly Instructions
9
Tractor/1SN Tractor/2SN Tractor/1SC Tractor/2SC Harvester/17 GoldenIso/14 Lyte-Flex Cover SpirTex/K MultiTex Astro/2 Astro/3 HydroPlast HydroTwin
18 20 22 23 25 27 29 31 32 33 34 35 36 37
EXTREME TRADITIONAL
Universal Hoses
UNIVERSAL
17
EXTREME ISOBARIC
Crimping Data Sheets
1
Contents
40 42 44 45 46 47 49 51 53 55 56 57 58 59 60 61 62 64 66 67 68 69 70 71
CLEANING / BLASTING
RockMaster/1SN RockMaster/2SN RockMaster/2ST RockMaster/2 Plus RockMaster/1SC RockMaster/2SC RockMaster/4SP RockMaster/4SH RockMaster/12 RockMaster/13 RockMaster/15 Equator/1 (Blue) Equator/1 (Black) Equator/2 (Blue) Equator/2 (Black) Pilot NoZone/2K Eternity/2 DiamondSpir ShieldMaster/2 Plus Mine PushFit XtraFlow/2WB XtraFlow/4WS XtraFlow/HT
REFRIGERATION
Traditional
APPLICATION
Extreme Hoses
Isobaric
2 UNIVERSAL EXTREME TRADITIONAL EXTREME ISOBARIC
74 76 78 80 82 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100
GoldenIso/21 AntiWear GoldenIso/28 AntiWear GoldenIso/21 XtraFlex GoldenIso/28 XtraFlex GoldenIso/35 XtraFlex GoldenIso/42 XtraFlex GoldenIso/35 LongLife GoldenIso/38 LongLife GoldenIso/45 LongLife ShieldMaster/2000 ShieldMaster/4000 ShieldMaster/5000 ShieldMaster/6000 ShieldMaster/5000 Mine ShieldMaster/6000 Mine ShieldMaster/17 WS DiamondSpir/14 DiamondSpir/21 DiamondSpir/35 ForestMaster/35 ForestMaster/42 MasterTex
Application Oriented Solutions APPLICATION CLEANING / BLASTING
104 105 106 107 108 110 112 113
TwinPower/4000 TwinPower/5000 TwinPower/Plus T�Rex LubeMaster JackMaster Firend CPH/2SC
Water Cleaning and Blasting
REFRIGERATION
Cleaning K-Jet (Blue) K-Jet (Black) SuperJet (Blue) SuperJet (Black) SuperJet/Plus (Blue) SuperJet/Plus (Black) ProJet (Blue) ProJet (Black)
116 118 120 122 124 125 126 127
Blasting GoldenBlast GoldenBlast/Plus GoldenBlast/Six
128 129 130
Web: www.manuli-hydraulics.com
UNIVERSAL EXTREME TRADITIONAL EXTREME ISOBARIC APPLICATION CLEANING / BLASTING
134 135 136 137 138
REFRIGERATION
RefriMaster RefriMaster/Plus RefriStar RefriFast UltraStar
3
Refrigeration
Introduction
4 UNIVERSAL
Dear Valued Customer, It is with great pleasure that Manuli Hydraulics is able to present this latest edition (June 2015) of the Crimping Chart Booklet. In this document we present the most up-to-date information with regards to our entire range of hydraulic and refrigeration hoses and their respective fitting solutions.
EXTREME TRADITIONAL
As Manuli Hydraulics prides itself on being one of the world leaders in providing integrated hydraulic connector solutions, this document represents the cornerstone of our business vision. The information provided within this document is critical to ensure the safe, reliable and consistent production of hydraulic and refrigeration hose assemblies.
EXTREME ISOBARIC
The release of this information in booklet format is the result of our ever increasing number of fitting solutions, designed to cater for a wide range of applications and a geographically diverse customer base. This booklet is intended to be a handy, userfriendly tool that will provide immediate benefit in any assembly line or hydraulic workshop where the Manuli product range is used.
APPLICATION
This latest edition of the Crimping Chart Booklet includes many additions and some updates from the previous version, many of which represent Manuli’s ongoing commitment to the supply of unique, technologically advanced products to the fluid connectors market. Among these innovative solutions is the introduction of the new M03300 and M03500 no-skive ferrules, designed to suit one-wire braid compact small size hoses and medium sized, light duty, wire spiral hoses respectively. Both of these products have been extremely well received by the market in the months since their release.
CLEANING / BLASTING
Another significant addition to this edition of the Crimping Chart Booklet is the introduction of the “Die Number” parameter in the crimping charts. This parameter indicates which die-set number the assemblers should choose when crimping the hose assemblies using Manuli crimping machines. This is an important addition because it prevents the assembler from accidentally choosing the wrong die-set and therefore potentially compromising the quality of the crimping operation. Finally, as this document is intended to support both the distribution and OEM markets Manuli have included specific instructions for ensuring the correct selection of a crimping solution, and also for the correct hydraulic hose assembly procedure. These instructions provide you the customer with the best advice and techniques to ensure the production of professional, high-quality hose assemblies. Yours Sincerely, Manuli Hydraulics Technical Marketing Team
REFRIGERATION Web: www.manuli-hydraulics.com
Updates from January 2014 Edition NEW PRODUCTS or FITTING SOLUTIONS INTRODUCED Remarks New line included
FORESTMASTER/42 DN 19, 25
New line included
SHIELDMASTER/17 WS DN 51
New line included
TWINPOWER/5000 DN 8
New size DN 8 extension, MF+M00120-05 (STD 1)
GOLDENISO/35 XTRAFLEX DN 51
New size included
GOLDENISO/42 XTRAFLEX DN 38
New sizes included
GOLDENISO/45 LONGLIFE DN 6
New size included
GOLDENISO/28 XTRAFLEX DN 51
New fitting solution IP (STD 1)
DIAMONDSPIR/35 DN 76
M02700-48 new ferrule (STD 1). Solution M02800-48 becomes STD 2
ROCKMASTER/12 DN 19 & 25
New fitting solution no-skive MF+M03500-12 & -16 (ALT 1)
GOLDENISO/28 XTRAFLEX DN 19 & 25
New fitting solution no-skive MF+M03500-12 & -16 (ALT 1)
TRACTOR/2SN DN 16
New fitting solution no-skive OPK-10 (ALT 2)
ROCKMASTER/2SN DN 16
New fitting solution no-skive OPK-10 (ALT 2)
GOLDENISO/28 ANTIWEAR DN 16
New fitting solution no-skive OPK-10 (ALT 2)
ROCKMASTER/12 DN 16
New fitting solution no-skive OPK-10 (STD 2)
GOLDENISO/28 XTRAFLEX DN 16
New fitting solution no-skive OPK-10 (STD 2)
TRACTOR/1SC DN 8, 10
M03300 new ferrule (STD 1)
TRACTOR/1SN DN 5, 8, 10
M03300 new ferrule (ALT 2)
TRACTOR/2SC DN 8, 10
M03300 new ferrule (ALT 2)
HARVESTER/17 DN 8, 10
M03300 new ferrule (DN8 STD 1 remove 830 - DN10 ALT 2)
GOLDENISO/14 DN 8, 10
M03300 new ferrule (ALT 1 remove M03400)
ROCKMASTER/1SN DN 8, 10
M03300 new ferrule (ALT 2)
ROCKMASTER/2SC DN 5, 8, 10
M03300 new ferrule (ALT 2)
PILOT DN 5, 6, 8, 10
M03300 new ferrule (STD 1 remove 820/830)
GOLDENISO/21 ANTIWEAR DN 5, 8, 10
M03300 new ferrule (DN5, DN8 STD 1 - DN10 ALT 2)
LUBEMASTER DN 10
M03300 new ferrule (STD 1 - ALT 1 M03400 )
K-JET DN 8, 10
M03300 new ferrule (DN8 STD 1 - DN10 ALT 2 )
GOLDENISO/28 ANTIWEAR DN 6, 8, 10
M03300 new ferrule (ALT 2)
LYTEFLEX DN 6, 8, 10
M03300 new ferrule (ALT 2)
GOLDENISO/14 DN 8
Minifit new fitting + M02400 new ferrule (STD 1)
PILOT DN 6, 8, 10
Minifit new fitting + M02400 new ferrule (STD 2)
PHASE OUT FROM CRIMPING CHART & PRODUCT RANGE GOLDENSPIR/4SP
Phase out
GOLDENSPIR/4SH
Phase out
ASSEMBLING PARAMETERS OPTIMISATION & DESIGN CHANGES Hose type
EXTREME TRADITIONAL EXTREME ISOBARIC APPLICATION
Remarks
Remarks
T°REX DN 31
Multifit + M00110-20TX (STD 1)
ASTRO/3 DN 19
Multifit + M00320-12 new ferrule
SPIRTEX/K DN 19
Multifit + M00320-12 new ferrule
REFRIGERATION
Hose type
UNIVERSAL
5
FORESTMASTER/35 DN 19, 25
CLEANING / BLASTING
Hose type
How to Select an Appropriate Crimping Solution In this revision of the Manuli Hydraulics Crimping Booklet (June 2015), you will find one or more fitting solution provided for each hose type and individual reference in the Manuli range. Manuli Hydraulics offers a wide range of fitting solutions to allow it to meet the needs of a complex, global market.
6 UNIVERSAL
In this chapter you will find guidelines on how to select the correct fitting solutions for your applications. Should you require additional support, contact your Manuli Hydraulics Sales Engineer who will be happy to provide expert advice and information. Also, for special applications support you can contact our Technical Marketing Team.
Definitions: Corresponds to the general purpose MF2000 (two piece fittings) solutions:
EXTREME TRADITIONAL
STANDARD 1
99 Multifit insert, available with No-Skive style ferrules for wire and textile braided hoses (easy assembling) and Skive style ferrules for wire braided and wire spiral light duty hoses 99 Double-Skive Interlock Plus insert and ferrules for heavy duty spiral hoses, preferred by OEMs, for the most severe applications
EXTREME ISOBARIC
A solution for the North American market, based on a No-Skive ferrule design, available with One-Piece (precrimped ferrule) and Two-Piece (traditional) design all over the applicable hose range: STANDARD 2
99 One-Piece OPF fittings (for small bore hoses) and OPK fittings (medium and large bore hoses)
APPLICATION
99 Two-Piece SpiralFit, for medium and large bore hoses, selected for easy assembling, also available for all basic spiral hose lines Alternative fitting solutions to the previous STANDARDS, such as:
CLEANING / BLASTING
99 Skive style ferrules (Multifit insert) for wire braided hoses, that can offer increased robustness and are preferred by OEMs ALTERNATIVES
99 Non-Interlock or simplified solutions for heavy duty hoses, preferred in distribution 99 Interlock solutions on light duty spiral hose requested for longer service life or alternative to safety restraints 99 Other innovative simplified/compact solutions requested on the market
Guidelines for assemblers: REFRIGERATION
The wide range of different fitting solutions for each hose line or single hose reference is intended to meet different market needs, in terms of performance (fatigue resistance of life duration), assembling process style (skive/double skive or no-skive), market segment of reference (original equipment, aftermarket/maintenance, retail, field repair, etc.) and geographical areas where different local factors require users to adopt different styles of components and assembling. It is recommended that all assemblers study the hydraulic applications and the type of customers and users they have to serve in order to identify the most appropriate fitting solution to be proposed.
Web: www.manuli-hydraulics.com
STANDARD 1
Heavy duty wire spiral hoses are proposed with double skive Interlock Plus fittings. These are very robust and reliable, designed for long service life in severe hydraulic applications. This solution is preferred by OEMs and generally selected for the most demanding applications, but advised and commonly used also at distribution market level. In fact, the double skive operation required for assembling is not difficult, and can be easily implemented with dedicated tooling, and carried out by normal qualified personnel. In terms of performance, the Interlock Plus fitting solution offers a very high fatigue resistance, exceeding the norms requirements (1 million or more impulse cycles). It is highly recommended for demanding applications, particularly those which subject the hose assembly to vibrations, high temperatures and flexing movements, or which require high durability (i.e.: equipment working 24 hours/day).
UNIVERSAL EXTREME TRADITIONAL
Light duty wire spiral hoses are proposed with skive ferrules associated with the Multifit universal insert, this solution is easy to assemble, robust and uses the same inventory of inserts as the wire braided hoses. In terms of performance this fitting solution meets and exceeds the international specifications requirements. It is primarily used in aftermarket and OEM supplies.
EXTREME ISOBARIC
Wire braided hoses are proposed with no-skive ferrules associated with the Multifit insert, a universal insert style used for textile reinforced and wire braided hoses. This solution is easy to assemble because it does not require any skiving operation and the visibility of the hose-to-fitting insertion process is very clear thanks to the two piece architecture. In addition the crimp is flat on the ferrule, inventory control is easy and minimal if compared to the one piece fitting style (as a few ferrules lines cover the whole range of hoses with the same universal inserts). This is a common solution throughout Europe but is also well-received globally. In terms of performance, this fitting solution meets and exceed the basic requirements of international norms; it is therefore appropriate for any basic hydraulic application without severe or out-of-standard stresses. It is also widely used in aftermarket when and where definite and long life expectancy requirements are not a major issue.
7
This is the most common fitting solution of the Manuli Hydraulics range and it is based on the concept of a two piece MF2000 fitting.
The major advantage of one piece fittings (OPF & OPK fittings) is that the assembling process is mistake proof as the operator has to select only one reference rather than two. However, the inventory needed is higher than for the two piece fitting style. It is also important that the fitting insertion depth is carefully measured and checked before proceeding with the assembling process. In the North American market, this standard of fitting is commonly used and represents the majority of solutions on the distribution market. This solution is approved according to international norms criteria, and can be proposed for all standard hydraulic applications at the distribution level, for field repair and maintenance activities. Small and middle sized OEMs requiring approvals according to international norms can be served as well. The heavy-duty medium and large bore high-performance hoses are presented with a no-skive two piece fitting solution from the Spiralfit range. This type of fitting, used worldwide, presents a long insert with high sealing property and no-skive robust ferrules, designed for wire spiral high pressure hoses. This solution is the answer for the no skive need of the North American market, but also finds interest in many other regions worldwide. The Spiralfit fitting is also the solution for large bore wire braided and spiral hoses up to 4�. Spiralfit fitting solutions can be used for all the standard hydraulic applications, including agriculture, industry, construction equipment, mining, etc., mainly for the distribution market, but also for retail and field repair as well. For OEMs applications Spiralfit can be proposed when basic specification requirements have to be guaranteed and working conditions are not extreme. On the contrary, for heavy duty wire spiral hoses, the STD 1 Interlock Plus fitting solution gives unparalleled performance and durability. Interlock Plus remains a competitive advantage to meet the challenges of the most demanding applications, customers and end users. Further no-skive alternative fitting solutions are sometimes available for some sizes or product lines, in order to satisfy the most demanding needs in terms of price and robustness.
CLEANING / BLASTING
A solution generally preferred by the North American market, usually comprising of a one-piece fitting and/ or a no-skive assembly style. This type of solution is globally recognised as a simple, mistake-proof method of optimising the assembling operation both in the factory and in the field.
REFRIGERATION
STANDARD 2
APPLICATION
The Standard 1 fitting solution is normally advised for all the general market needs, at distribution level, retail, field repair and maintenance activities, also for OEM standard applications.
ALTERNATIVES There are also important alternatives to this standard that must be considered.
8 UNIVERSAL
For wire braided hoses a Skive ferrule is often preferred to the no-skive solution. The skive alternative solution for wire braided hoses offers an increased robustness, in particular for fatigue resistance and leak proof performance in the case of severe applications. This alternative is suggested when the main hydraulic stresses (pressure and temperature in particular) are constantly close to the maximum performance values. In addition, pressure peaks, high vibrations, high fluid velocity, continuous and wide thermal excursions, flexing movements of the assembly, severe routing with tight bending behind the fittings, etc. can increase the need for this more robust solution. It is widely used for pressure lines on various hydraulic machinery (heavy duty excavators, telescopic booms, injection moulding machines, etc.), and is recommended for assemblies mounted on pumps and actuator outlets. OEMs prefer the skive alternative solution for wire braided hose if the supply is dedicated to original equipment applications.
EXTREME TRADITIONAL
Although the increased fatigue resistance of the skive fitting solution for wire braided hoses compared to the no-skive solution has not been clearly quantified, from extensive field and laboratory experience it is estimated that the durability of the assembly increases by as much as 30-50%. As such this is often preferred, and sometimes officially requested, by OEMs from their direct suppliers. The current trend towards compact and efficient hydraulics increases the need for a more reliable solution for use in modern, compact, technological and high performance machines. A similar performance upgrade is also sometimes requested on light duty spiral hose. In this case Manuli Hydraulics offers an Interlock crimping on some hoses. This solution is sometimes requested and accepted as a safety device against hose blow-out.
EXTREME ISOBARIC
For heavy duty wire spiral hoses, the non-Interlock solution is sometimes a preferred alternative for easier assembling. It is commonly used in aftermarket or field repair activities. These solutions should be selected for the less demanding applications only (basic pressure rating, no relevant pressure peaks, absence of extreme temperatures, no flexing conditions, no relevant vibrations, sufficient hose size to keep an appropriate low fluid velocity, etc.).
APPLICATION
Other alternatives present smarter and more efficient solutions. For example, the new dedicated no-skive ferrule (M03300-04) for small size, single-wire braid compact hoses, presents a smart aspect and the hose wall compression under the fitting is optimised. In these cases stocking of an additional ferrule is required.
CLEANING / BLASTING REFRIGERATION Web: www.manuli-hydraulics.com
Hydraulic Hose Assembly Instructions
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
EXTREME TRADITIONAL
UNIVERSAL
9
It is important to ensure that all hydraulic hose assemblies made using Manuli hoses and MF fittings (MF2000 and MF3000) are manufactured according to the following procedure. For further guidance on this procedure please refer to the “Assembly Information and Instruction” section on www.manuli-hydraulics.com.
10
UNIVERSAL
EXTREME TRADITIONAL
EXTREME ISOBARIC
APPLICATION
CLEANING / BLASTING
REFRIGERATION
Web: www.manuli-hydraulics.com
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
EXTREME TRADITIONAL
UNIVERSAL
11
12
UNIVERSAL
EXTREME TRADITIONAL
EXTREME ISOBARIC
APPLICATION
CLEANING / BLASTING
REFRIGERATION
Web: www.manuli-hydraulics.com
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
EXTREME TRADITIONAL
UNIVERSAL
13
14
UNIVERSAL
EXTREME TRADITIONAL
EXTREME ISOBARIC
APPLICATION
CLEANING / BLASTING
REFRIGERATION
Web: www.manuli-hydraulics.com
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
EXTREME TRADITIONAL
UNIVERSAL
15
16
UNIVERSAL
EXTREME TRADITIONAL
EXTREME ISOBARIC
APPLICATION
CLEANING / BLASTING
REFRIGERATION
Web: www.manuli-hydraulics.com
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
EXTREME TRADITIONAL
UNIVERSAL
17
CRIMPING CHART BOOKLET JUNE 2015
TRACTOR/1SN CRIMP VERSION:
18
Release number: PART. NO.
UNIVERSAL EXTREME TRADITIONAL
H02004005* H02004A06* H02004008* H02004010* H02004012* H01006016* H01006019* H01006025* H01006032* H01006040* H01006051* H01006060*
Standard 1
1.0 HOSE SIZE DN Dash 5 -3 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32 60 - 38
Inch 3/16" 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2" 2.3/8"
Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit
Ferrule M03400-03 M03400-04 M03400-05 M03400-06 M03400-08 M03400-10 M03400-12 M03400-16 M03400-20 M03400-24 M03400-32 M03400-38
Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive
Crimp. Diam. mm 16,1 17,9 18,7 20,6 23,5 27,0 30,9 39,2 48,6 57,0 69,5 76,1
inch 0,634 0,705 0,736 0,811 0,925 1,063 1,217 1,543 1,913 2,244 2,736 2,996
DIE N. 15 15 18 18 21 24 30 36 48 51 66 73
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
APPLICATION
CRIMP VERSION: Release number: PART. NO.
CLEANING / BLASTING
H02004005* H02004A06* H02004008* H02004010* H02004012* H01006016* H01006019* H01006025* H01006032* H01006040* H01006051*
Standard 2
1.0 HOSE SIZE DN Dash 5 -3 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32
Inch 3/16" 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"
Insert Type
Ferrule OPF-03 OPF-04 OPF-05 OPF-06 OPF-08 OPF-10 OPF-12 OPF-16 OPK-20 OPK-24 OPK-32
Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive
Crimp. Diam. mm 15,9 17,8 18,4 20,6 22,8 26,4 30,6 38,4 49,8 57,2 71,7
inch 0,626 0,701 0,724 0,811 0,898 1,039 1,205 1,512 1,961 2,252 2,823
DIE N. 15 15 18 18 21 24 30 36 48 51 70
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
REFRIGERATION
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
TRACTOR/1SN
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
TRACTOR/1SN
DN Dash 5 -3 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32
Inch 3/16" 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"
Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit
Ferrule M00120-03 M00120-04 M00120-05 M00120-06 M00120-08 M00120-10 M00120-12 M00120-16 M00110-20 M00110-24 M00110-32
Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive
Crimp. Diam.
mm 18,0 23,0 23,0 23,0 26,0 30,0 32,0 36,0 42,0 56,0 56,0
mm 14,5 16,3 17,4 19,6 22,5 27,3 31,3 38,6 47,5 53,0 66,0
inch 0,71 0,91 0,91 0,91 1,02 1,18 1,26 1,42 1,65 2,20 2,20
inch 0,571 0,642 0,685 0,772 0,886 1,075 1,232 1,520 1,870 2,087 2,598
DIE N. 12 15 15 18 21 24 30 36 45 51 62
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
CRIMP VERSION: Release number: PART. NO. H02004005* H02004A06* H02004008* H02004010*
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
Alternative 2
2.0 HOSE SIZE DN Dash 5 -3 6 -4 8 -5 10 -6
Inch 3/16" 1/4" 5/16" 3/8"
Insert Type
Ferrule
Crimping Type
Multifit Multifit Multifit Multifit
M03300-03 M03300-04 M03300-05 M03300-06
No Skive No Skive No Skive No Skive
Crimp. Diam. mm 15,1 16,9 18,3 20,7
inch 0,594 0,665 0,720 0,815
DIE N. 12 15 15 18
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
Skive length tolerance: Crimping diameter tolerance:
19
External Skive Length
UNIVERSAL
H02004005* H02004A06* H02004008* H02004010* H02004012* H01006016* H01006019* H01006025* H01006032* H01006040* H01006051*
HOSE SIZE
EXTREME TRADITIONAL
PART. NO.
Alternative 1
1.0
APPLICATION
Release number:
CLEANING / BLASTING
CRIMP VERSION:
TRACTOR/1SN
CRIMPING CHART BOOKLET JUNE 2015
TRACTOR/2SN CRIMP VERSION:
20
Release number: PART. NO.
UNIVERSAL EXTREME TRADITIONAL
H01027005* H01027006* H01027008* H01027010* H01027012* H01027016* H01027019* H01027025* H01027032* H01027040* H01027051* H01027060*
Standard 1
1.0 HOSE SIZE DN Dash 5 -3 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32 60 - 38
Inch 3/16" 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2" 2.3/8"
Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit
Ferrule M03400-03 M03400-04 M03400-05 M03400-06 M03400-08 M03400-10 M03400-12 M03400-16 M03400-20 M03400-24 M03400-32 M03400-38
Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive
Crimp. Diam. mm 16,8 18,6 19,7 21,4 24,3 28,1 31,9 40,0 50,7 59,6 72,5 76,1
inch 0,661 0,732 0,776 0,843 0,957 1,106 1,256 1,575 1,996 2,346 2,854 2,996
DIE N. 15 18 18 21 21 27 30 39 48 57 72 73
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
APPLICATION
CRIMP VERSION: Release number: PART. NO.
CLEANING / BLASTING
H01027005* H01027006* H01027008* H01027010* H01027012* H01027016* H01027019* H01027025* H01027032* H01027040* H01027051*
Standard 2
1.0 HOSE SIZE DN Dash 5 -3 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32
Inch 3/16" 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"
Insert Type
Ferrule OPF-03 OPF-04 OPF-05 OPF-06 OPF-08 OPF-10 OPF-12 OPF-16 OPK-20 OPK-24 OPK-32
Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive
Crimp. Diam. mm 16,6 18,8 19,7 21,5 24,1 27,6 31,9 39,7 52,7 59,8 73,6
inch 0,654 0,740 0,776 0,846 0,949 1,087 1,256 1,563 2,075 2,354 2,898
DIE N. 15 18 18 21 21 27 30 39 51 57 73
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
REFRIGERATION
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
TRACTOR/2SN
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
TRACTOR/2SN
DN Dash 5 -3 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32
Inch 3/16" 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"
Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit
Ferrule M00910-03 M00910-04 M00910-05 M00910-06 M00910-08 M00910-10 M00920-12 M00920-16 M00920-20 M00910-24 M00910-32
Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive
Crimp. Diam.
mm 20,0 25,0 23,0 27,0 28,0 33,0 32,0 42,0 48,0 58,0 59,0
mm 17,4 17,5 21,0 22,0 25,5 28,7 33,4 41,5 51,0 58,1 71,6
inch 0,79 0,98 0,91 1,06 1,10 1,30 1,26 1,65 1,89 2,28 2,32
inch 0,685 0,689 0,827 0,866 1,004 1,130 1,315 1,634 2,008 2,287 2,819
DIE N. 15 15 18 21 24 27 33 39 48 57 70
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
CRIMP VERSION: Release number: PART. NO. H01027010* H01027012* H01027016* H01027019* H01027025*
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
Alternative 2
2.0 HOSE SIZE DN Dash 10 -6 12 -8 16 - 10 19 - 12 25 - 16
Inch 3/8" 1/2" 5/8" 3/4" 1"
Insert Type
Ferrule
Crimping Type
OPK-06 OPK-08 OPK-10 OPK-12 OPK-16
No Skive No Skive No Skive No Skive No Skive
Crimp. Diam. mm 23,5 27,1 30,1 34,9 43,0
inch 0,925 1,067 1,185 1,374 1,693
DIE N. 21 24 27 33 42
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
Skive length tolerance: Crimping diameter tolerance:
21
External Skive Length
UNIVERSAL
H01027005* H01027006* H01027008* H01027010* H01027012* H01027016* H01027019* H01027025* H01027032* H01027040* H01027051*
HOSE SIZE
EXTREME TRADITIONAL
PART. NO.
Alternative 1
1.0
APPLICATION
Release number:
CLEANING / BLASTING
CRIMP VERSION:
TRACTOR/2SN
CRIMPING CHART BOOKLET JUNE 2015
TRACTOR/1SC CRIMP VERSION:
22
Release number: PART. NO.
UNIVERSAL EXTREME TRADITIONAL
H01013006* H01013008* H01013010* H01013012* H01013016* H01013019* H01013025* H01013031* H01013038* H01013051* H01013063* H01013076*
Standard 1
3.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32 63 - 40 76 - 48
Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2" 2.1/2" 3"
Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit
Ferrule M03300-04 M03300-05 M03300-06 M00820-08 M00820-10 M00820-12 M00820-16 M00820-20 M00820-24 M00820-32 M03400-40 M03400-48
Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive
Crimp. Diam. mm 16,5 17,6 19,9 22,6 26,4 29,5 37,9 44,9 51,8 64,6 77,5 94,3
inch 0,650 0,693 0,783 0,890 1,039 1,161 1,492 1,768 2,039 2,543 3,051 3,713
DIE N. 15 15 18 21 24 27 36 42 51 62 76 90
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2mm (0 /-0.008 inch)
APPLICATION
CRIMP VERSION: Release number: PART. NO.
CLEANING / BLASTING
H01013006* H01013008* H01013010* H01013012* H01013016* H01013019* H01013025* H01013031*
Standard 2
1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20
Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4"
Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit
Ferrule M00120-04 M00120-05 M00120-06 M00120-08 M00820-10 M00820-12 M00820-16 M00820-20
Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive
External Skive Length
Crimp. Diam.
mm 23,0 23,0 23,0 26,0 29,0 32,0 38,0 43,0
mm 15,8 16,5 19,1 22,3 24,4 27,4 35,8 43,2
inch 0,91 0,91 0,91 1,02 1,14 1,26 1,50 1,69
inch 0,622 0,650 0,752 0,878 0,961 1,079 1,409 1,701
DIE N. 15 15 18 21 24 27 33 42
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION TRACTOR/1SC
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
TRACTOR/2SC
Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2" 2.1/2" 3"
Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit
Ferrule M03400-04 M03400-05 M03400-06 M03400-08 M03400-10 M03400-12 M03400-16 M03400-20 M03400-24 M03400-32 M03400-40 M03400-48
Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive
mm 18,2 19,0 20,6 23,5 27,4 31,1 39,1 48,7 56,2 69,0 80,0 96,0
inch 0,717 0,748 0,811 0,925 1,079 1,224 1,539 1,917 2,213 2,717 3,150 3,780
DIE N. 15 18 18 21 27 30 36 48 51 66 76 95
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
CRIMP VERSION: Release number: PART. NO. H01025006* H01025008* H01025010* H01025012* H01025016* H01025019* H01025025* H01025031* H01025038* H01025051*
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
Standard 2
1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32
Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"
Insert Type
Ferrule OPF-04 OPF-05 OPF-06 OPF-08 OPF-10 OPF-12 OPF-16 OPK-20 OPK-24 OPK-32
Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive
Crimp. Diam. mm 17,7 18,5 20,6 23,5 26,8 30,7 38,7 50,4 57,8 71,3
inch 0,697 0,728 0,811 0,925 1,055 1,209 1,524 1,984 2,276 2,807
DIE N. 15 18 18 21 24 30 36 48 57 70
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
Skive length tolerance: Crimping diameter tolerance:
23
Crimp. Diam.
UNIVERSAL
H01025006* H01025008* H01025010* H01025012* H01025016* H01025019* H01025025* H01025031* H01025038* H01025051* H01025063* H01025076*
HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32 63 - 40 76 - 48
EXTREME TRADITIONAL
PART. NO.
Standard 1
1.0
APPLICATION
Release number:
CLEANING / BLASTING
CRIMP VERSION:
TRACTOR/2SC
CRIMPING CHART BOOKLET JUNE 2015
TRACTOR/2SC CRIMP VERSION:
24
Release number: PART. NO.
UNIVERSAL
H01025006* H01025008* H01025010* H01025012* H01025016* H01025019* H01025025* H01025031* H01025038* H01025051*
Alternative 1
1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32
Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"
Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit
Ferrule M00120-04 M00120-05 M00120-06 M00120-08 M00120-10 M00120-12 M00120-16 M00110-20 M00110-24 M00110-32
Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive
External Skive Length
Crimp. Diam.
mm 23,0 23,0 23,0 26,0 30,0 32,0 36,0 45,0 59,0 59,0
mm 16,5 17,8 20,2 23,6 27,8 31,5 38,6 46,6 52,9 66,0
inch 0,91 0,91 0,91 1,02 1,18 1,26 1,42 1,77 2,32 2,32
inch 0,650 0,701 0,795 0,929 1,094 1,240 1,520 1,835 2,083 2,598
DIE N. 15 15 18 21 27 30 36 45 51 62
EXTREME TRADITIONAL
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
EXTREME ISOBARIC
CRIMP VERSION: APPLICATION
Release number: PART. NO. H01025006* H01025008* H01025010*
Alternative 2
3.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6
Inch 1/4" 5/16" 3/8"
Insert Type Multifit Multifit Multifit
Ferrule M03300-04 M03300-05 M03300-06
Crimping Type No Skive No Skive No Skive
Crimp. Diam. mm 17,0 18,6 20,5
inch 0,669 0,732 0,807
DIE N. 15 18 18
CLEANING / BLASTING
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2mm (0 /-0.008 inch)
REFRIGERATION TRACTOR/2SC
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
HARVESTER/17
H01056006* H01056008* H01056A10* H01056A12*
Inch 1/4" 5/16" 3/8" 1/2"
Insert Type Multifit Multifit Multifit Multifit
Ferrule M03300-04 M03300-05 M03400-06 M03400-08
Crimping Type No Skive No Skive No Skive No Skive
Crimp. Diam. mm 16,5 17,6 20,2 23,1
inch 0,650 0,693 0,795 0,909
DIE N. 15 15 18 21
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2mm (0 /-0.008 inch)
CRIMP VERSION: Release number: PART. NO. H01056006* H01056008* H01056A10* H01056A12*
EXTREME TRADITIONAL
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Standard 2
1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8
Inch 1/4" 5/16" 3/8" 1/2"
Insert Type
Ferrule
Crimping Type
OPF-04 OPF-05 OPF-06 OPF-08
No Skive No Skive No Skive No Skive
Crimp. Diam. mm 16,9 17,9 20,4 22,8
inch 0,665 0,705 0,803 0,898
DIE N. 15 15 18 21
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
CLEANING / BLASTING
Skive length tolerance: Crimping diameter tolerance:
25
HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8
UNIVERSAL
PART. NO.
Standard 1
3.0
EXTREME ISOBARIC
Release number:
APPLICATION
CRIMP VERSION:
HARVESTER/17
CRIMPING CHART BOOKLET JUNE 2015
HARVESTER/17 CRIMP VERSION:
26
Release number: PART. NO.
UNIVERSAL
H01056006* H01056008* H01056A10* H01056A12*
Alternative 1
1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8
Inch 1/4" 5/16" 3/8" 1/2"
Insert Type Multifit Multifit Multifit Multifit
Ferrule M00120-04 M00120-05 M00120-06 M00120-08
Crimping Type External Skive External Skive External Skive External Skive
External Skive Length
Crimp. Diam.
mm 23,0 23,0 23,0 26,0
mm 15,8 16,5 19,8 22,6
inch 0,91 0,91 0,91 1,02
inch 0,622 0,650 0,780 0,890
DIE N. 15 15 18 21
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
EXTREME TRADITIONAL
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
EXTREME ISOBARIC
CRIMP VERSION: Release number: PART. NO. H01056A10*
Alternative 2
1.0 HOSE SIZE DN Dash 10 -6
Inch 3/8"
Insert Type
Ferrule
Crimping Type
Multifit
M03300-06
No Skive
Crimp. Diam. mm 20,2
inch 0,795
DIE N. 18
APPLICATION
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
CLEANING / BLASTING REFRIGERATION HARVESTER/17
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
GOLDENISO/14
H02011006* H02011008* H02011010*
Inch 1/4" 5/16" 3/8"
Insert Type Minifit Minifit Minifit
Ferrule M02400-04 M02400-05 M02400-06
Crimping Type No Skive No Skive No Skive
Crimp. Diam. mm 14,8 17,0 20,1
inch 0,583 0,669 0,791
DIE N. 12 15 18
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
CRIMP VERSION: Release number: PART. NO. H02011006* H02011010*
EXTREME TRADITIONAL
Skive length tolerance: Crimping diameter tolerance:
Standard 2
1.0 HOSE SIZE DN Dash 6 -4 10 -6
Inch 1/4" 3/8"
Insert Type
Ferrule
Crimping Type
OPF-04 OPF-06
No Skive No Skive
Crimp. Diam. mm 16,9 20,4
inch 0,665 0,803
DIE N. 15 18
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
CLEANING / BLASTING
Skive length tolerance: Crimping diameter tolerance:
27
HOSE SIZE DN Dash 6 -4 8 -5 10 -6
EXTREME ISOBARIC
PART. NO.
Standard 1
2.0
APPLICATION
Release number:
UNIVERSAL
CRIMP VERSION:
GOLDENISO/14
CRIMPING CHART BOOKLET JUNE 2015
GOLDENISO/14 CRIMP VERSION:
28
Release number: PART. NO.
UNIVERSAL
H02011006* H02011008* H02011010*
Alternative 1
2.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6
Inch 1/4" 5/16" 3/8"
Insert Type Multifit Multifit Multifit
Ferrule M03300-04 M03300-05 M03300-06
Crimping Type No Skive No Skive No Skive
Crimp. Diam. mm 16,5 17,6 20,2
inch 0,650 0,693 0,795
DIE N. 15 15 18
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
EXTREME TRADITIONAL
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION GOLDENISO/14
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
LYTE-FLEX
Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1"
Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit
Ferrule M03400-04 M03400-05 M03400-06 M03400-08 M03400-10 M03400-12 M03400-16
Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive
mm 18,1 19,0 20,7 23,5 27,3 31,2 38,7
inch 0,713 0,748 0,815 0,925 1,075 1,228 1,524
DIE N. 15 18 18 21 24 30 36
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
CRIMP VERSION: Release number: PART. NO. H01084006* H01084008* H01084010* H01084012* H01084016* H01084019* H01084025*
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
Standard 2
1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16
Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1"
Insert Type
Ferrule
Crimping Type
OPF-04 OPF-05 OPF-06 OPF-08 OPF-10 OPF-12 OPF-16
No Skive No Skive No Skive No Skive No Skive No Skive No Skive
Crimp. Diam. mm 17,7 18,5 20,8 23,5 27,0 30,8 38,4
inch 0,697 0,728 0,819 0,925 1,063 1,213 1,512
DIE N. 15 18 18 21 24 30 36
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
Skive length tolerance: Crimping diameter tolerance:
29
Crimp. Diam.
UNIVERSAL
H01084006* H01084008* H01084010* H01084012* H01084016* H01084019* H01084025*
HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16
EXTREME TRADITIONAL
PART. NO.
Standard 1
1.0
APPLICATION
Release number:
CLEANING / BLASTING
CRIMP VERSION:
LYTE-FLEX
CRIMPING CHART BOOKLET JUNE 2015
LYTE-FLEX CRIMP VERSION:
30
Release number: PART. NO.
UNIVERSAL
H01084006* H01084008* H01084010* H01084012* H01084016* H01084019* H01084025*
Alternative 1
1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16
Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1"
Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit
Ferrule M00120-04 M00120-05 M00120-06 M00120-08 M00120-10 M00120-12 M00120-16
Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive External Skive
External Skive Length
Crimp. Diam.
mm 23,0 23,0 23,0 26,0 30,0 32,0 36,0
mm 16,6 17,8 20,4 23,6 28,1 31,6 38,3
inch 0,91 0,91 0,91 1,02 1,18 1,26 1,42
inch 0,654 0,701 0,803 0,929 1,106 1,244 1,508
DIE N. 15 15 18 21 27 30 36
EXTREME TRADITIONAL
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
EXTREME ISOBARIC
CRIMP VERSION: Release number: PART. NO.
APPLICATION
H01084006* H01084008* H01084010*
Alternative 2
1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6
Inch 1/4" 5/16" 3/8"
Insert Type
Ferrule
Crimping Type
Multifit Multifit Multifit
M03300-04 M03300-05 M03300-06
No Skive No Skive No Skive
Crimp. Diam. mm 16,9 18,6 20,7
inch 0,665 0,732 0,815
DIE N. 15 18 18
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
CLEANING / BLASTING
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION LYTE-FLEX
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
COVER Insert Type Multifit Multifit Multifit Multifit Multifit Multifit
Ferrule M00310-03 M00310-04 M00310-05 M00310-06 M00310-08 M00310-10
Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive
mm 14,6 16,7 17,5 20,7 24,2 27,7
inch 0,575 0,657 0,689 0,815 0,953 1,091
DIE N. 12 15 15 18 21 27
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
CRIMP VERSION: Release number: PART. NO. H05002005* H05002006* H05002008* H05002010* H05002012*
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
Standard 2
1.0 HOSE SIZE DN Dash Inch 5 -4 3/16" 6 -5 1/4" 8 -6 5/16" 10 - 8 13/32" 12 - 10 1/2"
Insert Type
Ferrule OPF-03 OPF-04 OPF-05 OPF-06 OPF-08
Crimping Type No Skive No Skive No Skive No Skive No Skive
Crimp. Diam. mm 14,7 19,7 20,6 21,4 23,6
inch 0,579 0,776 0,811 0,843 0,929
DIE N. 12 18 18 21 21
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
Skive length tolerance: Crimping diameter tolerance:
31
Crimp. Diam.
UNIVERSAL
H05002005* H05002006* H05002008* H05002010* H05002012* H05002016*
HOSE SIZE DN Dash Inch 5 -4 3/16" 6 -5 1/4" 8 -6 5/16" 10 - 8 13/32" 12 - 10 1/2" 16 - 12 5/8"
EXTREME TRADITIONAL
PART. NO.
Standard 1
1.0
APPLICATION
Release number:
CLEANING / BLASTING
CRIMP VERSION:
COVER
CRIMPING CHART BOOKLET JUNE 2015
SPIRTEX/K CRIMP VERSION:
32
Release number: PART. NO.
UNIVERSAL
H30005016* H30005019* H30005025* H30005031* H30005038* H30005051* H30005063* H30005076*
Standard 1
2.0 HOSE SIZE DN Dash 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32 63 - 40 76 - 48
Inch 5/8" 3/4" 1" 1.1/4" 1.1/2" 2" 2.1/2" 3"
Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit
Ferrule M00310-10 M00320-12 M00920-16 M00920-20 M00910-24 M00910-32 M03400-40 M03400-48
Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive
Crimp. Diam. mm 27,5 32,5 42,5 49,8 57,5 71,5 80,7 95,2
inch 1,083 1,280 1,673 1,961 2,264 2,815 3,177 3,748
DIE N. 27 30 42 48 57 70 76 90
EXTREME TRADITIONAL
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION SPIRTEX/K
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
MULTITEX PART. NO. H09067005* H09067006* H09067008* H09067010* H09067012* H09073016* H09073019* H09073025*
HOSE SIZE DN Dash 5 -3 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16
Inch 3/16" 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1"
Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit
Ferrule M00820-03 M00830-04 M00830-05 M00820-06 M00820-08 M00820-10 M00820-12 M00820-16
Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive
Crimp. Diam. mm 12,1 15,0 16,0 18,4 22,6 26,1 29,7 36,3
inch 0,476 0,591 0,630 0,724 0,890 1,028 1,169 1,429
DIE N. 10 12 15 18 21 24 27 33
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
33
Standard 1
1.0
UNIVERSAL
Release number:
EXTREME TRADITIONAL
CRIMP VERSION:
MULTITEX
CRIMPING CHART BOOKLET JUNE 2015
ASTRO/2 CRIMP VERSION:
34
Release number: PART. NO.
UNIVERSAL
H09045006* H09045008* H09045010* H09045012* H09045016* H09045019* H09045025* H09045032*
Standard 1
1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20
Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4"
Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit
Ferrule M00830-04 M00830-05 M00820-06 M00820-08 M00820-10 M00820-12 M00820-16 M00820-20
Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive
Crimp. Diam. mm 15,9 16,9 19,2 22,9 26,9 30,4 38,1 45,7
inch 0,626 0,665 0,756 0,902 1,059 1,197 1,500 1,799
DIE N. 15 15 18 21 24 30 36 45
EXTREME TRADITIONAL
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION ASTRO/2
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
ASTRO/3 PART. NO. H09046006* H09046008* H09046010* H09046012* H09046016* H09046019* H09046025* H09046032* H09046040* H09046051*
HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32
Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"
Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit
Ferrule M00310-04 M00310-05 M00310-06 M00310-08 M00310-10 M00320-12 M00310-16 M00310-20 M00910-24 M00910-32
Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive
Crimp. Diam. mm 16,1 17,2 20,4 23,2 27,0 31,6 38,3 44,2 59,0 71,5
inch 0,634 0,677 0,803 0,913 1,063 1,244 1,508 1,740 2,323 2,815
DIE N. 15 15 18 21 24 30 36 42 57 70
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
35
Standard 1
2.0
UNIVERSAL
Release number:
EXTREME TRADITIONAL
CRIMP VERSION:
ASTRO/3
CRIMPING CHART BOOKLET JUNE 2015
HYDROPLAST CRIMP VERSION:
36
Release number: PART. NO.
UNIVERSAL
H30010005* H30010006* H30010008* H30010010* H30010012*
Standard 1
1.0 HOSE SIZE DN Dash 5 -3 6 -4 8 -5 10 -6 12 -8
Inch 3/16" 1/4" 5/16" 3/8" 1/2"
Insert Type Multifit Multifit Multifit Multifit Multifit
Ferrule M00820-03 M00830-04 M00830-05 M00820-06 M00820-08
Crimping Type No Skive No Skive No Skive No Skive No Skive
Crimp. Diam. mm 11,8 14,4 16,2 18,1 22,7
inch 0,465 0,567 0,638 0,713 0,894
DIE N. 10 12 15 15 21
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
EXTREME TRADITIONAL
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION HYDROPLAST
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
HYDROTWIN PART. NO. H30011005* H30011006* H30011008* H30011010* H30011012*
HOSE SIZE DN Dash 5 -3 6 -4 8 -5 10 -6 12 -8
Inch 3/16" 1/4" 5/16" 3/8" 1/2"
Insert Type Multifit Multifit Multifit Multifit Multifit
Ferrule M00820-03 M00830-04 M00830-05 M00820-06 M00820-08
Crimping Type No Skive No Skive No Skive No Skive No Skive
Crimp. Diam. mm 11,8 14,4 16,2 18,1 22,7
inch 0,465 0,567 0,638 0,713 0,894
DIE N. 10 12 15 15 21
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
37
Standard 1
1.0
UNIVERSAL
Release number:
EXTREME TRADITIONAL
CRIMP VERSION:
HYDROTWIN
38
UNIVERSAL
EXTREME TRADITIONAL
EXTREME ISOBARIC
APPLICATION
CLEANING / BLASTING
REFRIGERATION
Web: www.manuli-hydraulics.com
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
EXTREME TRADITIONAL
UNIVERSAL
39
CRIMPING CHART BOOKLET JUNE 2015
ROCKMASTER/1SN CRIMP VERSION:
40
Release number: PART. NO.
UNIVERSAL EXTREME TRADITIONAL
H01007006* H01007008* H01007010* H01007012* H01007016* H01007019* H01007025* H01007032* H01007040* H01007051* H01007060*
Standard 1
1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32 60 - 38
Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2" 2.3/8"
Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit
Ferrule M03400-04 M03400-05 M03400-06 M03400-08 M03400-10 M03400-12 M03400-16 M03400-20 M03400-24 M03400-32 M03400-38
Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive
Crimp. Diam. mm 17,9 18,7 20,6 23,5 27,0 30,9 39,2 48,6 57,0 69,5 76,1
inch 0,705 0,736 0,811 0,925 1,063 1,217 1,543 1,913 2,244 2,736 2,996
DIE N. 15 18 18 21 24 30 36 48 51 66 73
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
APPLICATION
CRIMP VERSION: Release number: PART. NO.
CLEANING / BLASTING
H01007006* H01007008* H01007010* H01007012* H01007019* H01007025* H01007032* H01007040* H01007051*
Standard 2
1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32
Inch 1/4" 5/16" 3/8" 1/2" 3/4" 1" 1.1/4" 1.1/2" 2"
Insert Type
Ferrule
Crimping Type
OPF-04 OPF-05 OPF-06 OPF-08 OPF-12 OPF-16 OPK-20 OPK-24 OPK-32
No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive
Crimp. Diam. mm 17,8 18,4 20,6 22,8 30,6 38,4 49,8 57,2 71,7
inch 0,701 0,724 0,811 0,898 1,205 1,512 1,961 2,252 2,823
DIE N. 15 18 18 21 30 36 48 51 70
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION ROCKMASTER/1SN
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
ROCKMASTER/1SN PART. NO. H01007006* H01007008* H01007010* H01007012* H01007016* H01007019* H01007025* H01007032* H01007040* H01007051*
HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32
Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"
Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit
Ferrule M00120-04 M00120-05 M00120-06 M00120-08 M00120-10 M00120-12 M00120-16 M00110-20 M00110-24 M00110-32
Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive
External Skive Length
Crimp. Diam.
mm 23,0 23,0 23,0 26,0 30,0 32,0 36,0 42,0 56,0 56,0
mm 16,3 17,4 19,6 22,5 27,3 31,3 38,6 47,5 53,0 66,0
inch 0,91 0,91 0,91 1,02 1,18 1,26 1,42 1,65 2,20 2,20
inch 0,642 0,685 0,772 0,886 1,075 1,232 1,520 1,870 2,087 2,598
DIE N. 15 15 18 21 24 30 36 45 51 62
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
41
Alternative 1
1.0
UNIVERSAL
Release number:
EXTREME TRADITIONAL
CRIMP VERSION:
CRIMP VERSION:
H01007006* H01007008* H01007010*
HOSE SIZE DN Dash 6 -4 8 -5 10 -6
Inch 1/4" 5/16" 3/8"
Insert Type Multifit Multifit Multifit
Ferrule M03300-04 M03300-05 M03300-06
Crimping Type No Skive No Skive No Skive
Crimp. Diam. mm 16,9 18,3 20,7
inch 0,665 0,720 0,815
DIE N. 15 15 18
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
Skive length tolerance: Crimping diameter tolerance:
APPLICATION
PART. NO.
Alternative 2
2.0
CLEANING / BLASTING
Release number:
ROCKMASTER/1SN
CRIMPING CHART BOOKLET JUNE 2015
ROCKMASTER/2SN CRIMP VERSION:
42
Release number: PART. NO.
UNIVERSAL EXTREME TRADITIONAL
H01038006* H01038008* H01038010* H01038012* H01038016* H01038019* H01038025* H01038032* H01038040* H01038051* H01038060*
Standard 1
1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32 60 - 38
Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2" 2.3/8"
Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit
Ferrule M03400-04 M03400-05 M03400-06 M03400-08 M03400-10 M03400-12 M03400-16 M03400-20 M03400-24 M03400-32 M03400-38
Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive
Crimp. Diam. mm 18,6 19,7 21,4 24,3 28,1 31,9 40,0 50,7 59,6 72,5 76,1
inch 0,732 0,776 0,843 0,957 1,106 1,256 1,575 1,996 2,346 2,854 2,996
DIE N. 18 18 21 21 27 30 39 48 57 72 73
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
APPLICATION
CRIMP VERSION: Release number: PART. NO.
CLEANING / BLASTING
H01038006* H01038008* H01038010* H01038012* H01038016* H01038019* H01038025* H01038032* H01038040* H01038051*
Standard 2
1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32
Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"
Insert Type
Ferrule
Crimping Type
OPF-04 OPF-05 OPF-06 OPF-08 OPF-10 OPF-12 OPF-16 OPK-20 OPK-24 OPK-32
No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive
Crimp. Diam. mm 18,8 19,7 21,5 24,1 27,6 31,9 39,7 52,7 59,8 73,6
inch 0,740 0,776 0,846 0,949 1,087 1,256 1,563 2,075 2,354 2,898
DIE N. 18 18 21 21 27 30 39 51 57 73
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION ROCKMASTER/2SN
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
ROCKMASTER/2SN PART. NO. H01038006* H01038008* H01038010* H01038012* H01038016* H01038019* H01038025* H01038032* H01038040* H01038051*
HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32
Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"
Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit
Ferrule M00910-04 M00910-05 M00910-06 M00910-08 M00910-10 M00920-12 M00920-16 M00920-20 M00910-24 M00910-32
Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive
External Skive Length
Crimp. Diam.
mm 25,0 23,0 27,0 28,0 33,0 32,0 42,0 48,0 58,0 59,0
mm 17,5 21,0 22,0 25,5 28,7 33,4 41,5 51,0 58,1 71,6
inch 0,98 0,91 1,06 1,10 1,30 1,26 1,65 1,89 2,28 2,32
inch 0,689 0,827 0,866 1,004 1,130 1,315 1,634 2,008 2,287 2,819
DIE N. 15 18 21 24 27 33 39 48 57 70
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
43
Alternative 1
1.0
UNIVERSAL
Release number:
EXTREME TRADITIONAL
CRIMP VERSION:
CRIMP VERSION:
H01038010* H01038012* H01038016* H01038019* H01038025*
HOSE SIZE DN Dash 10 -6 12 -8 16 - 10 19 - 12 25 - 16
Inch 3/8" 1/2" 5/8" 3/4" 1"
Insert Type
Ferrule OPK-06 OPK-08 OPK-10 OPK-12 OPK-16
Crimping Type No Skive No Skive No Skive No Skive No Skive
Crimp. Diam. mm 23,5 27,1 30,1 34,9 43,0
inch 0,925 1,067 1,185 1,374 1,693
DIE N. 21 24 27 33 42
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
Skive length tolerance: Crimping diameter tolerance:
APPLICATION
PART. NO.
Alternative 2
2.0
CLEANING / BLASTING
Release number:
ROCKMASTER/2SN
CRIMPING CHART BOOKLET JUNE 2015
ROCKMASTER/2ST CRIMP VERSION:
44
Release number: PART. NO.
UNIVERSAL EXTREME TRADITIONAL
H01035005* H01035006* H01035008* H01035010* H01035012* H01035016* H01035019* H01035025* H01035032* H01035040* H01035051*
Standard 1
1.0 HOSE SIZE DN Dash 5 -3 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32
Inch 3/16" 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"
Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit
Ferrule M00910-03 M00910-04 M00910-05 M00910-06 M00910-08 M00910-10 M00920-12 M00920-16 M00920-20 M00910-24 M00910-32
Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive
External Skive Length
Crimp. Diam.
mm 21,0 25,0 23,0 27,0 28,0 33,0 32,0 42,0 50,0 60,0 61,0
mm 17,4 17,5 21,0 22,0 25,5 28,7 33,4 41,5 51,0 58,1 71,6
inch 0,83 0,98 0,91 1,06 1,10 1,30 1,26 1,65 1,97 2,36 2,40
inch 0,685 0,689 0,827 0,866 1,004 1,130 1,315 1,634 2,008 2,287 2,819
DIE N. 15 15 18 21 24 27 33 39 48 57 70
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
APPLICATION CLEANING / BLASTING REFRIGERATION ROCKMASTER/2ST
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
ROCKMASTER/2 PLUS PART. NO. H01101006* H01101010* H01101012* H01101016* H01101019* H01101025* H01101032* H01101038* H01101051* H01101076*
HOSE SIZE DN Dash 6 -4 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32 76 - 48
Inch 1/4" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2" 3"
Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit
Ferrule M03400-04 M00910-06 M00910-08 M00910-10 M00920-12 M00920-16 M00920-20 M00910-24 M00910-32 M03400-48
Crimping Type No Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive
External Skive Length
Crimp. Diam.
mm 0,0 27,0 28,0 33,0 32,0 42,0 48,0 60,0 61,0 61,0
mm 18,2 22,0 25,7 29,1 33,2 41,7 50,8 58,7 71,0 95,0
inch 0,00 1,06 1,10 1,30 1,26 1,65 1,89 2,36 2,40 2,40
inch 0,717 0,866 1,012 1,146 1,307 1,642 2,000 2,311 2,795 3,740
DIE N. 15 21 24 27 30 39 48 57 70 90
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
45
Standard 1
1.0
UNIVERSAL
Release number:
EXTREME TRADITIONAL
CRIMP VERSION:
CRIMP VERSION:
H01101019* H01101025* H01101032*
HOSE SIZE DN Dash 19 - 12 25 - 16 31 - 20
Inch 3/4" 1" 1.1/4"
Insert Type
Ferrule OPK-12 OPK-16 OPK-20
Crimping Type No Skive No Skive No Skive
Crimp. Diam. mm 34,9 42,9 52,9
inch 1,374 1,689 2,083
DIE N. 33 42 51
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
Skive length tolerance: Crimping diameter tolerance:
APPLICATION
PART. NO.
Standard 2
1.0
CLEANING / BLASTING
Release number:
ROCKMASTER/2 PLUS
CRIMPING CHART BOOKLET JUNE 2015
ROCKMASTER/1SC CRIMP VERSION:
46
Release number: PART. NO.
UNIVERSAL
H01108006* H01108008* H01108010* H01108012* H01108016* H01108019* H01108025* H01108031* H01108038* H01108051*
Standard 1
1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32
Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"
Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit
Ferrule M00120-04 M00120-05 M00120-06 M00820-08 M00820-10 M00820-12 M00820-16 M00820-20 M00820-24 M00820-32
Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive No Skive No Skive
External Skive Length
Crimp. Diam.
mm 23,0 23,0 23,0 27,0 29,0 32,0 38,0 43,0 0,0 0,0
mm 15,8 16,5 19,1 21,7 24,4 27,4 36,0 43,2 51,8 64,6
inch 0,91 0,91 0,91 1,06 1,14 1,26 1,50 1,69 0,00 0,00
inch 0,622 0,650 0,752 0,854 0,961 1,079 1,417 1,701 2,039 2,543
DIE N. 15 15 18 21 24 27 33 42 51 62
EXTREME TRADITIONAL
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION ROCKMASTER/1SC
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
ROCKMASTER/2SC Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit
Ferrule M03400-03 M03400-04 M03400-05 M03400-06 M03400-08 M03400-10 M03400-12 M03400-16 M03400-20 M03400-24 M03400-32 M03400-40 M03400-48
Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive
mm 16,3 18,2 19,0 20,6 23,5 27,4 31,1 39,4 48,7 56,2 69,0 80,0 96,0
inch 0,642 0,717 0,748 0,811 0,925 1,079 1,224 1,551 1,917 2,213 2,717 3,150 3,780
DIE N. 15 15 18 18 21 27 30 39 48 51 66 76 95
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
CRIMP VERSION: Release number: PART. NO. H01030005* H01030006* H01030008* H01030010* H01030012* H01030016* H01030019* H01030025* H01030031* H01030038* H01030051*
EXTREME ISOBARIC
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Standard 2
1.0 HOSE SIZE DN Dash 5 -3 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32
Inch 3/16" 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"
Insert Type
Ferrule
Crimping Type
OPF-03 OPF-04 OPF-05 OPF-06 OPF-08 OPF-10 OPF-12 OPF-16 OPK-20 OPK-24 OPK-32
No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive
Crimp. Diam. mm 15,8 17,7 18,5 20,6 23,5 26,8 30,7 38,7 50,4 57,8 71,3
inch 0,622 0,697 0,728 0,811 0,925 1,055 1,209 1,524 1,984 2,276 2,807
DIE N. 15 15 18 18 21 24 30 36 48 57 70
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
ROCKMASTER/2SC
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
47
Crimp. Diam.
UNIVERSAL
Inch 3/16" 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2" 2.1/2" 3"
EXTREME TRADITIONAL
H01030005* H01030006* H01030008* H01030010* H01030012* H01030016* H01030019* H01030025* H01030031* H01030038* H01030051* H01030063* H01030076*
HOSE SIZE DN Dash 5 -3 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32 63 - 40 76 - 48
APPLICATION
PART. NO.
Standard 1
1.0
CLEANING / BLASTING
Release number:
REFRIGERATION
CRIMP VERSION:
CRIMPING CHART BOOKLET JUNE 2015
ROCKMASTER/2SC CRIMP VERSION:
48
Release number:
HOSE SIZE
PART. NO.
UNIVERSAL EXTREME TRADITIONAL
H01030005* H01030006* H01030008* H01030010* H01030012* H01030016* H01030019* H01030025* H01030031* H01030038* H01030051*
Alternative 1
1.0
DN Dash 5 -3 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32
Inch 3/16" 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"
Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit
Ferrule M00120-03 M00120-04 M00120-05 M00120-06 M00120-08 M00120-10 M00120-12 M00120-16 M00110-20 M00110-24 M00110-32
Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive
External Skive Length
Crimp. Diam.
mm 18,0 23,0 23,0 23,0 26,0 30,0 32,0 36,0 45,0 59,0 59,0
mm 14,6 16,5 17,8 20,2 23,6 27,8 31,5 38,6 46,6 52,9 66,0
inch 0,71 0,91 0,91 0,91 1,02 1,18 1,26 1,42 1,77 2,32 2,32
inch 0,575 0,650 0,701 0,795 0,929 1,094 1,240 1,520 1,835 2,083 2,598
DIE N. 12 15 15 18 21 27 30 36 45 51 62
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance:
± 0.5 mm / ± 0.02 inches
EXTREME ISOBARIC
CRIMP VERSION: APPLICATION
Release number: PART. NO. H01030005* H01030006* H01030008* H01030010*
Alternative 2
3.0 HOSE SIZE DN Dash 5 -3 6 -4 8 -5 10 -6
Inch 3/16" 1/4" 5/16" 3/8"
Insert Type Multifit Multifit Multifit Multifit
Ferrule M03300-03 M03300-04 M03300-05 M03300-06
Crimping Type No Skive No Skive No Skive No Skive
Crimp. Diam. mm 15,4 17,0 18,6 20,5
inch 0,606 0,669 0,732 0,807
DIE N. 15 15 18 18
CLEANING / BLASTING
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2mm (0 /-0.008 inch)
REFRIGERATION ROCKMASTER/2SC
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
ROCKMASTER/4SP PART. NO. H10008006* H10008010* H10008012* H10008016* H10008019* H10008025* H10008032* H10008038* H10008051*
HOSE SIZE DN Dash 6 -4 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32
Inch 1/4" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"
Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit
Ferrule M00910-04 M00910-06 M00910-08 M00910-10 M00920-12 M00920-16 M00920-20 M00910-24 M00910-32
Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive
External Skive Length
Crimp. Diam.
mm 24,0 27,0 28,0 33,0 32,0 42,0 48,0 60,0 61,0
mm 18,3 22,8 25,8 28,8 33,6 41,5 51,0 59,5 72,5
inch 0,94 1,06 1,10 1,30 1,26 1,65 1,89 2,36 2,40
inch 0,720 0,898 1,016 1,134 1,323 1,634 2,008 2,343 2,854
DIE N. 15 21 24 27 33 39 48 57 72
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
49
Standard 1
1.0
UNIVERSAL
Release number:
EXTREME TRADITIONAL
CRIMP VERSION:
CRIMP VERSION:
H10008019* H10008025* H10008032* H10008038* H10008051*
HOSE SIZE DN Dash 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32
Inch 3/4" 1" 1.1/4" 1.1/2" 2"
Insert Type
Ferrule
Crimping Type
Spiralfit Spiralfit Spiralfit Spiralfit Spiralfit
M05400-12 M05400-16 M05500-20 M05500-24 M05400-32
No Skive No Skive No Skive No Skive No Skive
Crimp. Diam. mm 36,7 44,4 57,2 64,8 75,8
inch 1,445 1,748 2,252 2,551 2,984
DIE N. 36 42 51 62 73
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
Skive length tolerance: Crimping diameter tolerance:
APPLICATION
PART. NO.
Standard 2
1.0
CLEANING / BLASTING
Release number:
ROCKMASTER/4SP
CRIMPING CHART BOOKLET JUNE 2015
ROCKMASTER/4SP CRIMP VERSION:
50
Release number: PART. NO.
UNIVERSAL
H10008016* H10008019* H10008025*
Alternative 1
1.0 HOSE SIZE DN Dash 16 - 10 19 - 12 25 - 16
Inch 5/8" 3/4" 1"
Insert Type Interlock-Plus Interlock-Plus Interlock-Plus
Ferrule M01500-10 M01500-12 M01500-16
Crimping Type Double Skive Double Skive Double Skive
Internal Skive Length
External Skive Length
Crimp. Diam.
mm 12,0 13,0 15,0
mm 30,0 38,0 49,0
mm 29,0 34,8 41,5
inch 0,47 0,51 0,59
inch 1,18 1,50 1,93
inch 1,142 1,370 1,634
DIE N. 27 33 39
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
EXTREME TRADITIONAL
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION ROCKMASTER/4SP
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
ROCKMASTER/4SH
DN Dash 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32
Inch 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"
Insert Type
Ferrule
Interlock-Plus Interlock-Plus Interlock-Plus Interlock-Plus Interlock-Plus Interlock-Plus
M01500-10 M01500-12 M01500-16 M01500-20 M01500-24 M01500-32
Crimping Type Double Skive Double Skive Double Skive Double Skive Double Skive Double Skive
External Skive Length
Crimp. Diam.
mm 12,0 13,0 15,0 22,0 25,0 29,0
mm 30,0 38,0 49,0 66,0 73,0 86,0
mm 29,8 34,8 41,5 49,5 56,4 73,5
inch 0,47 0,51 0,59 0,87 0,98 1,14
inch 1,18 1,50 1,93 2,60 2,87 3,39
inch 1,173 1,370 1,634 1,949 2,220 2,894
DIE N. 27 33 39 48 51 73
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
CRIMP VERSION: Release number: PART. NO. H10044019* H10044025* H10044032* H10044038* H10044051*
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
Standard 2
1.0 HOSE SIZE DN Dash 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32
Inch 3/4" 1" 1.1/4" 1.1/2" 2"
Insert Type Spiralfit Spiralfit Spiralfit Spiralfit Spiralfit
Ferrule M05400-12 M05400-16 M05400-20 M05400-24 M05400-32
Crimping Type No Skive No Skive No Skive No Skive No Skive
Crimp. Diam. mm 36,7 44,5 52,0 59,7 74,7
inch 1,445 1,752 2,047 2,350 2,941
DIE N. 36 42 51 57 73
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
Skive length tolerance: Crimping diameter tolerance:
51
Internal Skive Length
UNIVERSAL
H10044016* H10044019* H10044025* H10044032* H10044038* H10044051*
HOSE SIZE
EXTREME TRADITIONAL
PART. NO.
Standard 1
2.0
APPLICATION
Release number:
CLEANING / BLASTING
CRIMP VERSION:
ROCKMASTER/4SH
CRIMPING CHART BOOKLET JUNE 2015
ROCKMASTER/4SH CRIMP VERSION:
52
Release number: PART. NO.
UNIVERSAL
H10044019* H10044025* H10044032*
Alternative 1
1.0 HOSE SIZE DN Dash 19 - 12 25 - 16 31 - 20
Inch 3/4" 1" 1.1/4"
Insert Type Multifit Multifit Multifit
Ferrule M00920-12 M00920-16 M00920-20
Crimping Type External Skive External Skive External Skive
External Skive Length
Crimp. Diam.
mm 32,0 42,0 48,0
mm 33,6 41,6 48,8
inch 1,26 1,65 1,89
inch 1,323 1,638 1,921
DIE N. 33 39 48
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
EXTREME TRADITIONAL
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION ROCKMASTER/4SH
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
ROCKMASTER/12
DN Dash 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32
Inch 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"
Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit
Ferrule M00910-06 M00910-08 M00910-10 M00920-12 M00920-16 M00920-20 M00910-24 M00910-32
Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive
Crimp. Diam.
mm 27,0 28,0 33,0 32,0 42,0 48,0 60,0 61,0
mm 22,3 25,8 29,3 33,5 41,3 49,5 58,0 71,0
inch 1,06 1,10 1,30 1,26 1,65 1,89 2,36 2,40
inch 0,878 1,016 1,154 1,319 1,626 1,949 2,283 2,795
DIE N. 21 24 27 33 39 48 57 70
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2mm (0 /-0.008 inch)
CRIMP VERSION: Release number: PART. NO. H10031010* H10031012* H10031016* H10031019* H10031025* H10031A32* H10031040* H10031051*
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
53
External Skive Length
UNIVERSAL
H10031010* H10031012* H10031016* H10031019* H10031025* H10031A32* H10031040* H10031051*
HOSE SIZE
Standard 2
2.0 HOSE SIZE DN Dash 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32
Inch 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"
Insert Type
Ferrule OPK-06 OPK-08 OPK-10 OPK-12 OPK-16 OPK-20 OPK-24 OPK-32
Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive
Crimp. Diam. mm 24,3 27,5 31,0 34,8 42,8 51,4 59,3 73,2
inch 0,957 1,083 1,220 1,370 1,685 2,024 2,335 2,882
DIE N. 21 27 30 33 42 51 57 72
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
Skive length tolerance: Crimping diameter tolerance:
APPLICATION
PART. NO.
Standard 1
1.0
CLEANING / BLASTING
Release number:
EXTREME TRADITIONAL
CRIMP VERSION:
ROCKMASTER/12
CRIMPING CHART BOOKLET JUNE 2015
ROCKMASTER/12 CRIMP VERSION:
54
Release number: PART. NO.
UNIVERSAL
H10031019* H10031025* H10031040* H10031051*
Alternative 1
3.0 HOSE SIZE DN Dash 19 - 12 25 - 16 38 - 24 51 - 32
Inch 3/4" 1" 1.1/2" 2"
Insert Type Multifit Multifit Spiralfit Spiralfit
Ferrule M03500-12 M03500-16 M05400-24 M05400-32
Crimping Type No Skive No Skive No Skive No Skive
Crimp. Diam. mm 35,0 42,6 60,8 74,7
inch 1,378 1,677 2,394 2,941
DIE N. 33 42 57 73
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
EXTREME TRADITIONAL
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION ROCKMASTER/12
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
ROCKMASTER/13
DN Dash 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32
Inch 3/4" 1" 1.1/4" 1.1/2" 2"
Insert Type
Ferrule
Interlock-Plus Interlock-Plus Interlock-Plus Interlock-Plus Interlock-Plus
M01500-12 M01500-16 M01600-20 M01600-24 M01800-32
Crimping Type Double Skive Double Skive Double Skive Double Skive Double Skive
External Skive Length
Crimp. Diam.
mm 13,0 15,0 22,0 25,0 29,0
mm 38,0 49,0 67,0 77,0 84,0
mm 35,8 42,4 53,1 61,0 75,8
inch 0,51 0,59 0,87 0,98 1,14
inch 1,50 1,93 2,64 3,03 3,31
inch 1,409 1,669 2,091 2,402 2,984
DIE N. 33 42 51 57 73
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
CRIMP VERSION: Release number: PART. NO. H10035019* H10035025* H10035032* H10035040* H10035051*
EXTREME TRADITIONAL
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Standard 2
1.0 HOSE SIZE DN Dash 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32
Inch 3/4" 1" 1.1/4" 1.1/2" 2"
Insert Type
Ferrule
Crimping Type
Spiralfit Spiralfit Spiralfit Spiralfit Spiralfit
M05400-12 M05400-16 M05500-20 M05500-24 M05500-32
No Skive No Skive No Skive No Skive No Skive
Crimp. Diam. mm 37,3 45,1 57,9 65,8 79,8
inch 1,469 1,776 2,280 2,591 3,142
DIE N. 36 42 57 62 76
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
Skive length tolerance: Crimping diameter tolerance:
55
Internal Skive Length
UNIVERSAL
H10035019* H10035025* H10035032* H10035040* H10035051*
HOSE SIZE
EXTREME ISOBARIC
PART. NO.
Standard 1
2.0
APPLICATION
Release number:
CLEANING / BLASTING
CRIMP VERSION:
ROCKMASTER/13
CRIMPING CHART BOOKLET JUNE 2015
ROCKMASTER/15 CRIMP VERSION:
56
Release number: PART. NO.
UNIVERSAL
H10049019* H10049025* H10049A32* H10049040*
Standard 1
1.0 HOSE SIZE DN Dash 19 - 12 25 - 16 31 - 20 38 - 24
Inch 3/4" 1" 1.1/4" 1.1/2"
Insert Type
Ferrule
Interlock-Plus Interlock-Plus Interlock-Plus Interlock-Plus
M01500-12 M01500-16 M01600-20 M01600-24
Crimping Type Double Skive Double Skive Double Skive Double Skive
Internal Skive Length
External Skive Length
Crimp. Diam.
mm 13,0 15,0 22,0 25,0
mm 38,0 49,0 67,0 77,0
mm 34,8 41,5 52,9 61,0
inch 0,51 0,59 0,87 0,98
inch 1,50 1,93 2,64 3,03
inch 1,370 1,634 2,083 2,402
DIE N. 33 39 51 57
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
EXTREME TRADITIONAL
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
EXTREME ISOBARIC
CRIMP VERSION: Release number: PART. NO.
APPLICATION
H10049019* H10049025* H10049A32* H10049040*
Standard 2
1.0 HOSE SIZE DN Dash 19 - 12 25 - 16 31 - 20 38 - 24
Inch 3/4" 1" 1.1/4" 1.1/2"
Insert Type
Ferrule
Crimping Type
Spiralfit Spiralfit Spiralfit Spiralfit
M05400-12 M05400-16 M05500-20 M05500-24
No Skive No Skive No Skive No Skive
Crimp. Diam. mm 36,7 44,5 57,6 65,8
inch 1,445 1,752 2,268 2,591
DIE N. 36 42 57 62
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
CLEANING / BLASTING REFRIGERATION ROCKMASTER/15
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
EQUATOR/1 (BLUE)
DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32 63 - 40
Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2" 2.1/2"
Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit
Ferrule M00120-04 M00120-05 M00120-06 M00120-08 M00120-10 M00120-12 M00120-16 M00110-20 M00110-24 M00110-32 M03400-40
Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive
Crimp. Diam.
mm 23,0 23,0 23,0 26,0 30,0 32,0 37,0 42,0 56,0 56,0 60,0
mm 16,3 17,2 19,6 22,5 27,3 31,3 38,6 47,5 53,0 66,0 78,5
inch 0,91 0,91 0,91 1,02 1,18 1,26 1,46 1,65 2,20 2,20 2,36
inch 0,642 0,677 0,772 0,886 1,075 1,232 1,520 1,870 2,087 2,598 3,091
DIE N. 15 15 18 21 24 30 36 45 51 62 76
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
CRIMP VERSION: Release number: PART. NO. H01059006* H01059032* H01059038* H01059051*
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
Standard 2
1.0 HOSE SIZE DN Dash 6 -4 31 - 20 38 - 24 51 - 32
Inch 1/4" 1.1/4" 1.1/2" 2"
Insert Type
Ferrule
Crimping Type
OPF-04 OPK-20 OPK-24 OPK-32
No Skive No Skive No Skive No Skive
Crimp. Diam. mm 17,8 49,8 57,2 71,7
inch 0,701 1,961 2,252 2,823
DIE N. 15 48 51 70
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
Skive length tolerance: Crimping diameter tolerance:
57
External Skive Length
UNIVERSAL
H01059006* H01059008* H01059010* H01059012* H01059016* H01059019* H01059025* H01059032* H01059038* H01059051* H01059063*
HOSE SIZE
EXTREME TRADITIONAL
PART. NO.
Standard 1
1.0
APPLICATION
Release number:
CLEANING / BLASTING
CRIMP VERSION:
EQUATOR/1 (BLUE)
CRIMPING CHART BOOKLET JUNE 2015
EQUATOR/1 (BLACK) CRIMP VERSION:
58
Release number: PART. NO.
UNIVERSAL EXTREME TRADITIONAL
H01058006* H01058008* H01058010* H01058012* H01058016* H01058019* H01058025* H01058031* H01058038* H01058051* H01058063*
Standard 1
1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32 63 - 40
Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2" 2.1/2"
Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit
Ferrule M00120-04 M00120-05 M00120-06 M00120-08 M00120-10 M00120-12 M00120-16 M00110-20 M00110-24 M00110-32 M03400-40
Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive
External Skive Length
Crimp. Diam.
mm 23,0 23,0 23,0 26,0 30,0 32,0 37,0 42,0 56,0 56,0 60,0
mm 16,3 17,2 19,6 22,5 27,3 31,3 38,6 47,5 53,0 66,0 78,5
inch 0,91 0,91 0,91 1,02 1,18 1,26 1,46 1,65 2,20 2,20 2,36
inch 0,642 0,677 0,772 0,886 1,075 1,232 1,520 1,870 2,087 2,598 3,091
DIE N. 15 15 18 21 24 30 36 45 51 62 76
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
APPLICATION
CRIMP VERSION: Release number: PART. NO. H01058006* H01058031* H01058038* H01058051*
Standard 2
1.0 HOSE SIZE DN Dash 6 -4 31 - 20 38 - 24 51 - 32
Inch 1/4" 1.1/4" 1.1/2" 2"
Insert Type
Ferrule
Crimping Type
OPF-04 OPK-20 OPK-24 OPK-32
No Skive No Skive No Skive No Skive
Crimp. Diam. mm 17,8 49,8 57,2 71,7
inch 0,701 1,961 2,252 2,823
DIE N. 15 48 51 70
CLEANING / BLASTING
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION EQUATOR/1 (BLACK)
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
EQUATOR/2 (BLUE) PART. NO. H01061006* H01061008* H01061010* H01061012* H01061016* H01061019* H01061025* H01061032* H01061040* H01061051*
HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32
Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"
Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit
Ferrule M00910-04 M00910-05 M00910-06 M00910-08 M00910-10 M00920-12 M00920-16 M00920-20 M00910-24 M00910-32
Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive
External Skive Length
Crimp. Diam.
mm 25,0 23,0 27,0 28,0 33,0 32,0 42,0 48,0 58,0 59,0
mm 17,5 21,0 22,0 25,5 28,7 33,4 41,5 51,0 58,1 71,6
inch 0,98 0,91 1,06 1,10 1,30 1,26 1,65 1,89 2,28 2,32
inch 0,689 0,827 0,866 1,004 1,130 1,315 1,634 2,008 2,287 2,819
DIE N. 15 18 21 24 27 33 39 48 57 70
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
59
Standard 1
1.0
UNIVERSAL
Release number:
EXTREME TRADITIONAL
CRIMP VERSION:
CRIMP VERSION:
H01061006* H01061040* H01061051*
HOSE SIZE DN Dash 6 -4 38 - 24 51 - 32
Inch 1/4" 1.1/2" 2"
Insert Type
Ferrule OPF-04 OPK-24 OPK-32
Crimping Type No Skive No Skive No Skive
Crimp. Diam. mm 18,8 59,9 73,6
inch 0,740 2,358 2,898
DIE N. 18 57 73
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
Skive length tolerance: Crimping diameter tolerance:
APPLICATION
PART. NO.
Standard 2
1.0
CLEANING / BLASTING
Release number:
EQUATOR/2 (BLUE)
CRIMPING CHART BOOKLET JUNE 2015
EQUATOR/2 (BLACK) CRIMP VERSION:
60
Release number: PART. NO.
UNIVERSAL
H01060006* H01060008* H01060010* H01060012* H01060016* H01060019* H01060025* H01060031* H01060038* H01060051*
Standard 1
1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32
Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"
Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit
Ferrule M00910-04 M00910-05 M00910-06 M00910-08 M00910-10 M00920-12 M00920-16 M00920-20 M00910-24 M00910-32
Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive
External Skive Length
Crimp. Diam.
mm 25,0 23,0 27,0 28,0 33,0 32,0 42,0 48,0 58,0 59,0
mm 17,5 21,0 22,0 25,5 28,7 33,4 41,5 51,0 58,1 71,6
inch 0,98 0,91 1,06 1,10 1,30 1,26 1,65 1,89 2,28 2,32
inch 0,689 0,827 0,866 1,004 1,130 1,315 1,634 2,008 2,287 2,819
DIE N. 15 18 21 24 27 33 39 48 57 70
EXTREME TRADITIONAL
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
EXTREME ISOBARIC
CRIMP VERSION: APPLICATION
Release number: PART. NO. H01060006* H01060038* H01060051*
Standard 2
1.0 HOSE SIZE DN Dash 6 -4 38 - 24 51 - 32
Inch 1/4" 1.1/2" 2"
Insert Type
Ferrule OPF-04 OPK-24 OPK-32
Crimping Type No Skive No Skive No Skive
Crimp. Diam. mm 18,8 59,9 73,6
inch 0,740 2,358 2,898
DIE N. 18 57 73
CLEANING / BLASTING
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION EQUATOR/2 (BLACK)
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
PILOT
H01015005* H01015A06* H01015008* H01015010* H01015012*
Inch 3/16" 1/4" 5/16" 3/8" 1/2"
Insert Type Multifit Multifit Multifit Multifit Multifit
Ferrule M03300-03 M03300-04 M03300-05 M03300-06 M00820-08
Crimping Type No Skive No Skive No Skive No Skive No Skive
Crimp. Diam. mm 15,1 16,4 17,6 19,8 21,7
inch 0,594 0,646 0,693 0,780 0,854
DIE N. 12 15 15 18 21
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
CRIMP VERSION: Release number: PART. NO. H01015A06* H01015008* H01015010*
EXTREME TRADITIONAL
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Standard 2
2.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6
Inch 1/4" 5/16" 3/8"
Insert Type
Ferrule
Crimping Type
Minifit Minifit Minifit
M02400-04 M02400-05 M02400-06
No Skive No Skive No Skive
Crimp. Diam. mm 14,6 16,7 19,0
inch 0,575 0,657 0,748
DIE N. 12 15 18
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
CLEANING / BLASTING
Skive length tolerance: Crimping diameter tolerance:
61
HOSE SIZE DN Dash 5 -3 6 -4 8 -5 10 -6 12 -8
UNIVERSAL
PART. NO.
Standard 1
2.0
EXTREME ISOBARIC
Release number:
APPLICATION
CRIMP VERSION:
PILOT
CRIMPING CHART BOOKLET JUNE 2015
NOZONE/2K CRIMP VERSION:
62
Release number: PART. NO.
UNIVERSAL
H01039006* H01039008* H01039010* H01039012* H01039016* H01039019*
Standard 1
1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12
Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4"
Insert Type Multifit Multifit Multifit Multifit Multifit Multifit
Ferrule M03400-04 M03400-05 M03400-06 M03400-08 M03400-10 M03400-12
Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive
Crimp. Diam. mm 18,2 19,0 20,6 23,5 27,4 31,1
inch 0,717 0,748 0,811 0,925 1,079 1,224
DIE N. 15 18 18 21 27 30
EXTREME TRADITIONAL
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
EXTREME ISOBARIC
CRIMP VERSION: Release number: PART. NO.
APPLICATION
H01039006* H01039008* H01039010* H01039012* H01039016* H01039019*
Standard 2
1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12
Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4"
Insert Type
Ferrule OPF-04 OPF-05 OPF-06 OPF-08 OPF-10 OPF-12
Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive
Crimp. Diam. mm 17,7 18,5 20,6 23,5 26,8 30,7
inch 0,697 0,728 0,811 0,925 1,055 1,209
DIE N. 15 18 18 21 24 30
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
CLEANING / BLASTING
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION NOZONE/2K
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
NOZONE/2K PART. NO. H01039006* H01039008* H01039010* H01039012* H01039016* H01039019*
HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12
Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4"
Insert Type Multifit Multifit Multifit Multifit Multifit Multifit
Ferrule M00120-04 M00120-05 M00120-06 M00120-08 M00120-10 M00120-12
Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive
External Skive Length
Crimp. Diam.
mm 23,0 23,0 23,0 26,0 30,0 32,0
mm 16,5 17,8 20,2 23,6 27,8 31,5
inch 0,91 0,91 0,91 1,02 1,18 1,26
inch 0,650 0,701 0,795 0,929 1,094 1,240
DIE N. 15 15 18 21 27 30
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
63
Alternative 1
1.0
UNIVERSAL
Release number:
EXTREME TRADITIONAL
CRIMP VERSION:
NOZONE/2K
CRIMPING CHART BOOKLET JUNE 2015
ETERNITY/2 CRIMP VERSION:
64
Release number: PART. NO.
UNIVERSAL
H01102006* H01102008* H01102010* H01102A12* H01102016* H01102019* H01102025*
Standard 1
1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16
Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1"
Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit
Ferrule M00120-04 M00120-05 M00120-06 M00120-08 M00120-10 M00120-12 M00120-16
Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive External Skive
External Skive Length
Crimp. Diam.
mm 23,0 23,0 23,0 26,0 30,0 32,0 36,0
mm 16,7 17,8 20,4 23,6 28,5 32,6 39,1
inch 0,91 0,91 0,91 1,02 1,18 1,26 1,42
inch 0,657 0,701 0,803 0,929 1,122 1,283 1,539
DIE N. 15 15 18 21 27 30 36
EXTREME TRADITIONAL
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
EXTREME ISOBARIC
CRIMP VERSION: Release number: PART. NO.
APPLICATION
H01102006* H01102008* H01102010* H01102A12*
Standard 2
1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8
Inch 1/4" 5/16" 3/8" 1/2"
Insert Type
Ferrule
Crimping Type
OPF-04 OPF-05 OPF-06 OPF-08
No Skive No Skive No Skive No Skive
Crimp. Diam. mm 17,7 18,5 20,6 23,5
inch 0,697 0,728 0,811 0,925
DIE N. 15 18 18 21
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
CLEANING / BLASTING
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION ETERNITY/2
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
ETERNITY/2 PART. NO. H01102006* H01102008* H01102010* H01102A12* H01102016* H01102019* H01102025*
HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16
Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1"
Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit
Ferrule M03400-04 M03400-05 M03400-06 M03400-08 M03400-10 M03400-12 M03400-16
Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive
Crimp. Diam. mm 18,2 19,0 20,6 23,5 28,2 32,4 39,3
inch 0,717 0,748 0,811 0,925 1,110 1,276 1,547
DIE N. 15 18 18 21 27 30 36
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
65
Alternative 1
1.0
UNIVERSAL
Release number:
EXTREME TRADITIONAL
CRIMP VERSION:
ETERNITY/2
CRIMPING CHART BOOKLET JUNE 2015
DIAMONDSPIR CRIMP VERSION:
66
Release number: PART. NO.
UNIVERSAL
H10018019* H10018025* H10018032* H10018038* H10018051*
Standard 1
1.0 HOSE SIZE DN Dash 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32
Inch 3/4" 1" 1.1/4" 1.1/2" 2"
Insert Type Xtralock Xtralock Xtralock Xtralock Xtralock
Ferrule M01750-12 M01800-16 M01800-20 M01800-24 M01800-32
Crimping Type Double Skive Double Skive Double Skive Double Skive Double Skive
Internal Skive Length
External Skive Length
Crimp. Diam.
mm 19,0 17,0 22,0 27,0 29,0
mm 52,0 45,0 71,0 75,0 84,0
mm 39,1 48,5 57,5 65,0 75,5
inch 0,75 0,67 0,87 1,06 1,14
inch 2,05 1,77 2,80 2,95 3,31
inch 1,539 1,909 2,264 2,559 2,972
DIE N. 36 48 57 62 73
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
EXTREME TRADITIONAL
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION DIAMONDSPIR
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
SHIELDMASTER/2 PLUS MINE PART. NO. H01122006* H01122008* H01122010* H01122012* H01122019* H01122025* H01122031* H01122038* H01122051*
HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32
Inch 1/4" 5/16" 3/8" 1/2" 3/4" 1" 1.1/4" 1.1/2" 2"
Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit
Ferrule M03400-04 M00120-05 M00910-06 M00910-08 M00920-12 M00920-16 M00920-20 M00910-24 M00910-32
Crimping Type No Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive
External Skive Length
Crimp. Diam.
mm 0,0 23,0 27,0 28,0 32,0 42,0 48,0 60,0 61,0
mm 18,2 17,8 22,0 25,7 33,2 41,7 50,8 58,7 71,0
inch 0,00 0,91 1,06 1,10 1,26 1,65 1,89 2,36 2,40
inch 0,717 0,701 0,866 1,012 1,307 1,642 2,000 2,311 2,795
DIE N. 15 15 21 24 30 39 48 57 70
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
67
Standard 1
1.0
UNIVERSAL
Release number:
EXTREME TRADITIONAL
CRIMP VERSION:
CRIMP VERSION:
H01122019* H01122025* H01122031*
HOSE SIZE DN Dash 19 - 12 25 - 16 31 - 20
Inch 3/4" 1" 1.1/4"
Insert Type
Ferrule
Crimping Type
OPK-12 OPK-16 OPK-20
No Skive No Skive No Skive
Crimp. Diam. mm 34,9 42,9 52,9
inch 1,374 1,689 2,083
DIE N. 33 42 51
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
Skive length tolerance: Crimping diameter tolerance:
APPLICATION
PART. NO.
Standard 2
1.0
CLEANING / BLASTING
Release number:
SHIELDMASTER/2 PLUS MINE
CRIMPING CHART BOOKLET JUNE 2015
PUSHFIT CRIMP VERSION:
68
Release number: PART. NO.
UNIVERSAL
H09066006* H09066008* H09066010* H09066012* H09066016* H09066019* H09066025*
Standard 1
1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16
Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1"
Insert Type
Ferrule
Crimping Type
Push-lock Push-lock Push-lock Push-lock Push-lock Push-lock Push-lock
NA NA NA NA NA NA NA
No Crimp No Crimp No Crimp No Crimp No Crimp No Crimp No Crimp
EXTREME TRADITIONAL
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION PUSHFIT
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
XTRAFLOW/2WB PART. NO. H01129063* H01129076* H01129089*
HOSE SIZE DN Dash 63 - 40 76 - 48 89 - 56
Inch 2.1/2" 3" 3.1/2"
Insert Type Spiralfit Spiralfit Spiralfit
Ferrule M05400-40 M05400-48 M05400-56
Crimping Type No Skive No Skive No Skive
Crimp. Diam. mm 86,6 99,7 114,9
inch 3,409 3,925 4,524
DIE N. 86 95 112
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
69
Standard 1
1.0
UNIVERSAL
Release number:
EXTREME TRADITIONAL
CRIMP VERSION:
XTRAFLOW/2WB
CRIMPING CHART BOOKLET JUNE 2015
XTRAFLOW/4WS CRIMP VERSION:
70
Release number: PART. NO.
UNIVERSAL
H10091063* H10091076* H10091089* H10091102*
Standard 1
1.0 HOSE SIZE DN Dash 63 - 40 76 - 48 89 - 56 102 - 64
Inch 2.1/2" 3" 3.1/2" 4"
Insert Type Spiralfit Spiralfit Spiralfit Spiralfit
Ferrule M05400-40 M05400-48 M05400-56 M05400-64
Crimping Type No Skive No Skive No Skive No Skive
Crimp. Diam. mm 87,6 98,2 116,0 131,1
inch 3,449 3,866 4,567 5,161
DIE N. 86 95 112 130
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
EXTREME TRADITIONAL
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
EXTREME ISOBARIC
CRIMP VERSION: Release number: PART. NO. H10091063* H10091076*
Alternative 1
2.0 HOSE SIZE DN Dash 63 - 40 76 - 48
Inch 2.1/2" 3"
Insert Type
Ferrule
Crimping Type
Interlock-Plus Interlock-Plus
M01500-40 M01500-48
Double Skive Double Skive
Internal Skive Length
External Skive Length
Crimp. Diam.
mm 32,0 33,0
mm 101,0 100,0
mm 86,6 97,0
inch 1,26 1,30
inch 3,98 3,94
inch 3,409 3,819
DIE N. 86 95
APPLICATION
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
CLEANING / BLASTING REFRIGERATION XTRAFLOW/4WS
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
XTRAFLOW/HT PART. NO. H01128063* H01128076* H01128089*
HOSE SIZE DN Dash 63 - 40 76 - 48 89 - 56
Inch 2.1/2" 3" 3.1/2"
Insert Type Multifit Multifit Multifit
Ferrule M03400-40 M03400-48 M03400-56
Crimping Type No Skive No Skive No Skive
Crimp. Diam. mm 81,2 95,4 113,4
inch 3,197 3,756 4,465
DIE N. 76 95 112
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REMARK:
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
DN89 - Crimping diameter valid only for M03400-56 and Multifit insert type release 01 and following
71
Standard 1
1.0
UNIVERSAL
Release number:
EXTREME TRADITIONAL
CRIMP VERSION:
XTRAFLOW/HT
72
UNIVERSAL
EXTREME TRADITIONAL
EXTREME ISOBARIC
APPLICATION
CLEANING / BLASTING
REFRIGERATION
Web: www.manuli-hydraulics.com
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
EXTREME TRADITIONAL
UNIVERSAL
73
CRIMPING CHART BOOKLET JUNE 2015
GOLDENISO/21 ANTIWEAR CRIMP VERSION:
74
Release number:
HOSE SIZE
PART. NO.
UNIVERSAL
H01125A05* H01125006* H01125008* H01125010* H01125012* H01125016* H01125019* H01125025*
Standard 1
3.0
DN Dash 5 -3 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16
Inch 3/16" 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1"
Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit
Ferrule M03300-03 M03300-04 M03300-05 M03400-06 M03400-08 M03400-10 M03400-12 M03400-16
Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive
Crimp. Diam. mm 15,4 16,5 17,6 20,2 23,1 27,3 31,2 39,1
inch 0,606 0,650 0,693 0,795 0,909 1,075 1,228 1,539
DIE N. 15 15 15 18 21 24 30 36
EXTREME TRADITIONAL
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2mm (0 /-0.008 inch)
EXTREME ISOBARIC
CRIMP VERSION: Release number:
HOSE SIZE
APPLICATION
PART. NO. H01125A05* H01125006* H01125008* H01125010* H01125012* H01125016* H01125019* H01125025*
Standard 2
1.0
DN Dash 5 -3 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16
Inch 3/16" 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1"
Insert Type
Ferrule OPF-03 OPF-04 OPF-05 OPF-06 OPF-08 OPF-10 OPF-12 OPF-16
Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive
Crimp. Diam. mm 15,4 16,9 17,9 20,4 22,8 27,0 30,8 38,7
inch 0,606 0,665 0,705 0,803 0,898 1,063 1,213 1,524
DIE N. 15 15 15 18 21 24 30 36
CLEANING / BLASTING
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION GOLDENISO/21 ANTIWEAR
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
GOLDENISO/21 ANTIWEAR
DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16
Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1"
Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit
Ferrule M00120-04 M00120-05 M00120-06 M00120-08 M00120-10 M00120-12 M00120-16
Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive External Skive
Crimp. Diam.
mm 23,0 23,0 23,0 26,0 30,0 32,0 36,0
mm 15,8 16,5 19,8 22,6 28,1 31,6 38,6
inch 0,91 0,91 0,91 1,02 1,18 1,26 1,42
inch 0,622 0,650 0,780 0,890 1,106 1,244 1,520
DIE N. 15 15 18 21 27 30 36
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
CRIMP VERSION: Release number:
Alternative 2
1.0 HOSE SIZE
PART. NO. H01125010*
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
DN Dash 10 -6
Inch 3/8"
Insert Type
Ferrule
Crimping Type
Multifit
M03300-06
No Skive
Crimp. Diam. mm 20,2
inch 0,795
DIE N. 18
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
CLEANING / BLASTING
Skive length tolerance: Crimping diameter tolerance:
75
External Skive Length
UNIVERSAL
HOSE SIZE
PART. NO. H01125006* H01125008* H01125010* H01125012* H01125016* H01125019* H01125025*
Alternative 1
1.0
EXTREME TRADITIONAL
Release number:
APPLICATION
CRIMP VERSION:
GOLDENISO/21 ANTIWEAR
CRIMPING CHART BOOKLET JUNE 2015
GOLDENISO/28 ANTIWEAR CRIMP VERSION:
76
Release number:
HOSE SIZE
PART. NO.
UNIVERSAL
H01126006* H01126008* H01126010* H01126012* H01126016* H01126019*
Standard 1
2.0
DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12
Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4"
Insert Type Multifit Multifit Multifit Multifit Multifit Multifit
Ferrule M03400-04 M03400-05 M03400-06 M03400-08 M03400-10 M03400-12
Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive
Crimp. Diam. mm 18,1 19,0 20,7 23,5 28,2 32,4
inch 0,713 0,748 0,815 0,925 1,110 1,276
DIE N. 15 18 18 21 27 30
EXTREME TRADITIONAL
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2mm (0 /-0.008 inch)
EXTREME ISOBARIC
CRIMP VERSION: Release number:
HOSE SIZE
PART. NO.
APPLICATION
H01126006* H01126008* H01126010* H01126012* H01126016* H01126019*
Standard 2
1.0
DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12
Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4"
Insert Type
Ferrule OPF-04 OPF-05 OPF-06 OPF-08 OPF-10 OPK-12
Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive
Crimp. Diam. mm 17,7 18,5 20,8 23,5 27,9 34,9
inch 0,697 0,728 0,819 0,925 1,098 1,374
DIE N. 15 18 18 21 27 33
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
CLEANING / BLASTING
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION GOLDENISO/28 ANTIWEAR
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
GOLDENISO/28 ANTIWEAR
Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4"
Multifit Multifit Multifit Multifit Multifit Multifit
Ferrule M00120-04 M00120-05 M00120-06 M00120-08 M00120-10 M00120-12
Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive
Crimp. Diam.
mm 23,0 23,0 23,0 26,0 30,0 32,0
mm 16,6 17,8 20,4 23,6 28,5 32,6
inch 0,91 0,91 0,91 1,02 1,18 1,26
inch 0,654 0,701 0,803 0,929 1,122 1,283
DIE N. 15 15 18 21 27 30
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
CRIMP VERSION: Release number:
Alternative 2
2.0 HOSE SIZE
PART. NO. H01126006* H01126008* H01126010* H01126016*
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
DN Dash 6 -4 8 -5 10 -6 16 - 10
Inch 1/4" 5/16" 3/8" 5/8"
Insert Type Multifit Multifit Multifit
Ferrule M03300-04 M03300-05 M03300-06 OPK-10
Crimping Type No Skive No Skive No Skive No Skive
Crimp. Diam. mm 16,9 18,6 20,7 29,8
inch 0,665 0,732 0,815 1,173
DIE N. 15 18 18 27
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
Skive length tolerance: Crimping diameter tolerance:
77
External Skive Length
UNIVERSAL
DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12
Insert Type
EXTREME TRADITIONAL
HOSE SIZE
PART. NO. H01126006* H01126008* H01126010* H01126012* H01126016* H01126019*
Alternative 1
1.0
APPLICATION
Release number:
CLEANING / BLASTING
CRIMP VERSION:
GOLDENISO/28 ANTIWEAR
CRIMPING CHART BOOKLET JUNE 2015
GOLDENISO/21 XTRAFLEX CRIMP VERSION:
78
Release number:
HOSE SIZE
PART. NO.
UNIVERSAL
H10093031* H10093038* H10093051*
Standard 1
1.0
DN Dash 31 - 20 38 - 24 51 - 32
Inch 1.1/4" 1.1/2" 2"
Insert Type
Ferrule
Multifit Interlock-Plus Interlock-Plus
M00920-20 M01500-24 M01500-32
Crimping Type External Skive Double Skive Double Skive
Internal Skive Length
External Skive Length
Crimp. Diam.
mm 0,0 25,0 31,0
mm 48,0 73,0 86,0
mm 48,4 56,0 73,3
inch 0,00 0,98 1,22
inch 1,89 2,87 3,39
inch 1,906 2,205 2,886
DIE N. 48 51 72
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
EXTREME TRADITIONAL
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
CRIMP VERSION: EXTREME ISOBARIC
Release number:
HOSE SIZE
PART. NO. H10093031* H10093038* H10093051*
Standard 2
1.0
DN Dash 31 - 20 38 - 24 51 - 32
Inch 1.1/4" 1.1/2" 2"
Insert Type
Ferrule
Crimping Type
Spiralfit Spiralfit
OPK-20 M05400-24 M05400-32
No Skive No Skive No Skive
Crimp. Diam. mm 50,8 60,1 74,6
inch 2,000 2,366 2,937
DIE N. 48 57 73
APPLICATION
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
CLEANING / BLASTING REFRIGERATION GOLDENISO/21 XTRAFLEX
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
GOLDENISO/21 XTRAFLEX HOSE SIZE
PART. NO. H10093038*
Alternative 1
1.0
DN Dash 38 - 24
Inch 1.1/2"
Insert Type
Ferrule OPK-24
Crimping Type No Skive
Crimp. Diam. mm 58,6
inch 2,307
DIE N. 57
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
EXTREME TRADITIONAL
Skive length tolerance: Crimping diameter tolerance:
79
Release number:
UNIVERSAL
CRIMP VERSION:
GOLDENISO/21 XTRAFLEX
CRIMPING CHART BOOKLET JUNE 2015
GOLDENISO/28 XTRAFLEX CRIMP VERSION:
80
Release number:
HOSE SIZE
PART. NO.
UNIVERSAL
H10095010* H10095012* H10095016* H10095019* H10095025* H10095031* H10095038* H10095051*
Standard 1
2.0
DN Dash 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32
Inch 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"
Insert Type
Ferrule
Multifit Multifit Multifit Multifit Multifit Multifit Interlock-Plus Interlock-Plus
M00910-06 M00910-08 M00910-10 M00920-12 M00920-16 M00920-20 M01500-24 M01500-32
Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive Double Skive Double Skive
Internal Skive Length
External Skive Length
Crimp. Diam.
mm 0,0 0,0 0,0 0,0 0,0 0,0 25,0 29,0
mm 26,0 28,0 33,0 32,0 42,0 48,0 73,0 86,0
mm 21,8 25,1 28,6 33,0 40,8 48,4 56,0 73,9
inch 0,00 0,00 0,00 0,00 0,00 0,00 0,98 1,14
inch 1,02 1,10 1,30 1,26 1,65 1,89 2,87 3,39
inch 0,858 0,988 1,126 1,299 1,606 1,906 2,205 2,909
DIE N. 21 24 27 30 39 48 51 73
EXTREME TRADITIONAL
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
EXTREME ISOBARIC
CRIMP VERSION: Release number:
HOSE SIZE
APPLICATION
PART. NO. H10095010* H10095012* H10095016* H10095019* H10095025* H10095031* H10095038* H10095051*
Standard 2
2.0
DN Dash 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32
Inch 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"
Insert Type
Spiralfit Spiralfit
Ferrule OPK-06 OPK-08 OPK-10 OPK-12 OPK-16 OPK-20 M05400-24 M05400-32
Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive
Crimp. Diam. mm 23,4 27,0 29,9 34,6 42,2 50,8 59,4 75,1
inch 0,921 1,063 1,177 1,362 1,661 2,000 2,339 2,957
DIE N. 21 24 27 33 39 48 57 73
CLEANING / BLASTING
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION GOLDENISO/28 XTRAFLEX
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
GOLDENISO/28 XTRAFLEX
DN Dash 19 - 12 25 - 16
Inch 3/4" 1"
Insert Type Multifit Multifit
Ferrule M03500-12 M03500-16
Crimping Type No Skive No Skive
Crimp. Diam. mm 34,6 42,0
inch 1,362 1,654
DIE N. 33 39
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
81
HOSE SIZE
PART. NO. H10095019* H10095025*
Alternative 1
2.0
UNIVERSAL
Release number:
EXTREME TRADITIONAL
CRIMP VERSION:
GOLDENISO/28 XTRAFLEX
CRIMPING CHART BOOKLET JUNE 2015
GOLDENISO/35 XTRAFLEX CRIMP VERSION:
82
Release number:
HOSE SIZE
PART. NO.
UNIVERSAL
H10096010* H10096012* H10096016* H10096019* H10096025* H10096031* H10096038* H10096051*
Standard 1
2.0
DN Dash 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32
Inch 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"
Insert Type
Ferrule
Multifit Multifit Multifit Multifit Interlock-Plus Interlock-Plus Interlock-Plus Interlock-Plus
M00910-06 M00910-08 M00910-10 M00920-12 M01500-16 M01500-20 M01600-24 M01800-32
Crimping Type External Skive External Skive External Skive External Skive Double Skive Double Skive Double Skive Double Skive
Internal Skive Length
External Skive Length
Crimp. Diam.
mm 0,0 0,0 0,0 0,0 15,0 22,0 25,0 29,0
mm 26,0 28,0 33,0 32,0 49,0 67,0 77,0 84,0
mm 21,8 25,1 28,6 33,3 41,1 48,9 60,2 75,1
inch 0,00 0,00 0,00 0,00 0,59 0,87 0,98 1,14
inch 1,02 1,10 1,30 1,26 1,93 2,64 3,03 3,31
inch 0,858 0,988 1,126 1,311 1,618 1,925 2,370 2,957
DIE N. 21 24 27 30 39 48 57 73
EXTREME TRADITIONAL
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
EXTREME ISOBARIC
CRIMP VERSION: Release number:
HOSE SIZE
APPLICATION
PART. NO. H10096010* H10096012* H10096019* H10096025* H10096031* H10096038* H10096051*
Standard 2
2.0
DN Dash 10 -6 12 -8 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32
Inch 3/8" 1/2" 3/4" 1" 1.1/4" 1.1/2" 2"
Insert Type
Spiralfit Spiralfit Spiralfit Spiralfit
Ferrule OPK-06 OPK-08 OPK-12 M05400-16 M05400-20 M05500-24 M05500-32
Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive
Crimp. Diam. mm 23,4 26,8 34,9 43,9 51,8 65,2 79,3
inch 0,921 1,055 1,374 1,728 2,039 2,567 3,122
DIE N. 21 24 33 42 51 62 76
CLEANING / BLASTING
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION GOLDENISO/35 XTRAFLEX
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
GOLDENISO/35 XTRAFLEX HOSE SIZE
PART. NO.
DN Dash 19 - 12 25 - 16
Inch 3/4" 1"
Insert Type Interlock-Plus Multifit
Ferrule M01500-12 M00920-16
Crimping Type Double Skive External Skive
Internal Skive Length
External Skive Length
Crimp. Diam.
mm 13,0 0,0
mm 38,0 42,0
mm 34,0 41,0
inch 0,51 0,00
inch 1,50 1,65
inch 1,339 1,614
DIE N. 33 39
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
CRIMP VERSION: HOSE SIZE
PART. NO. H10096019* H10096025* H10096031*
Alternative 2
1.0
DN Dash 19 - 12 25 - 16 31 - 20
Inch 3/4" 1" 1.1/4"
Insert Type
Ferrule
Crimping Type
Spiralfit
M05400-12 OPK-16 OPK-20
No Skive No Skive No Skive
Crimp. Diam. mm 36,2 42,5 51,0
inch 1,425 1,673 2,008
DIE N. 33 42 48
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
CLEANING / BLASTING
Skive length tolerance: Crimping diameter tolerance:
EXTREME ISOBARIC
Release number:
EXTREME TRADITIONAL
Skive length tolerance: Crimping diameter tolerance:
APPLICATION
H10096019* H10096025*
Alternative 1
1.0
83
Release number:
UNIVERSAL
CRIMP VERSION:
GOLDENISO/35 XTRAFLEX
CRIMPING CHART BOOKLET JUNE 2015
GOLDENISO/42 XTRAFLEX CRIMP VERSION:
84
Release number:
HOSE SIZE
PART. NO.
UNIVERSAL
H10097010* H10097012* H10097019* H10097025* H10097031* H10097038*
Standard 1
3.0
DN Dash 10 -6 12 -8 19 - 12 25 - 16 31 - 20 38 - 24
Inch 3/8" 1/2" 3/4" 1" 1.1/4" 1.1/2"
Insert Type
Ferrule
Multifit Multifit Interlock-Plus Interlock-Plus Interlock-Plus Interlock-Plus
M00910-06 M00910-08 M01500-12 M01500-16 M01600-20 M01600-24
Crimping Type External Skive External Skive Double Skive Double Skive Double Skive Double Skive
Internal Skive Length
External Skive Length
Crimp. Diam.
mm 0,0 0,0 13,0 15,0 22,0 25,0
mm 26,0 28,0 38,0 49,0 67,0 77,0
mm 22,8 25,8 34,1 41,3 52,7 60,6
inch 0,00 0,00 0,51 0,59 0,87 0,98
inch 1,02 1,10 1,50 1,93 2,64 3,03
inch 0,898 1,016 1,343 1,626 2,075 2,386
DIE N. 21 24 33 39 51 57
EXTREME TRADITIONAL
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
EXTREME ISOBARIC
CRIMP VERSION: Release number:
HOSE SIZE
PART. NO.
APPLICATION
H10097019* H10097025* H10097031*
Standard 2
1.0
DN Dash 19 - 12 25 - 16 31 - 20
Inch 3/4" 1" 1.1/4"
Insert Type Spiralfit Spiralfit Spiralfit
Ferrule M05400-12 M05400-16 M05500-20
Crimping Type No Skive No Skive No Skive
Crimp. Diam. mm 36,4 44,1 57,6
inch 1,433 1,736 2,268
DIE N. 36 42 57
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
CLEANING / BLASTING
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION GOLDENISO/42 XTRAFLEX
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
GOLDENISO/35 LONGLIFE HOSE SIZE
PART. NO. H01134006*
Standard 2
1.0
DN Dash 6 -4
Inch 1/4"
Insert Type
Ferrule OPF-04
Crimping Type No Skive
Crimp. Diam. mm 17,9
inch 0,705
DIE N. 15
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
EXTREME TRADITIONAL
Skive length tolerance: Crimping diameter tolerance:
85
Release number:
UNIVERSAL
CRIMP VERSION:
GOLDENISO/35 LONGLIFE
CRIMPING CHART BOOKLET JUNE 2015
GOLDENISO/38 LONGLIFE CRIMP VERSION:
86
Release number:
HOSE SIZE
PART. NO.
UNIVERSAL
H10098019* H10098025* H10098031*
Standard 1
1.0
DN Dash 19 - 12 25 - 16 31 - 20
Inch 3/4" 1" 1.1/4"
Insert Type Interlock-Plus Interlock-Plus Interlock-Plus
Ferrule M01500-12 M01500-16 M01600-20
Crimping Type Double Skive Double Skive Double Skive
Internal Skive Length
External Skive Length
Crimp. Diam.
mm 13,0 15,0 22,0
mm 38,0 49,0 67,0
mm 34,1 41,3 52,7
inch 0,51 0,59 0,87
inch 1,50 1,93 2,64
inch 1,343 1,626 2,075
DIE N. 33 39 51
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
EXTREME TRADITIONAL
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION GOLDENISO/38 LONGLIFE
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
GOLDENISO/45 LONGLIFE
DN Dash 6 -4 16 - 10 19 - 12 25 - 16 31 - 20
Inch 1/4" 5/8" 3/4" 1" 1.1/4"
Insert Type Interlock-Plus Interlock-Plus Interlock-Plus Interlock-Plus Interlock-Plus
Ferrule M01500-04 M01500-10 M01500-12 M01500-16 M01800-20
Crimping Type Double Skive Double Skive Double Skive Double Skive Double Skive
Internal Skive Length
External Skive Length
Crimp. Diam.
mm 10,0 12,0 13,0 15,0 22,0
mm 30,0 30,0 38,0 49,0 70,0
mm 20,1 29,8 35,2 41,9 56,0
inch 0,39 0,47 0,51 0,59 0,87
inch 1,18 1,18 1,50 1,93 2,76
inch 0,791 1,173 1,386 1,650 2,205
DIE N. 18 27 33 39 51
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
87
HOSE SIZE
PART. NO. H10089006* H10089016* H10089019* H10089025* H10089031*
Standard 1
2.0
UNIVERSAL
Release number:
EXTREME TRADITIONAL
CRIMP VERSION:
GOLDENISO/45 LONGLIFE
CRIMPING CHART BOOKLET JUNE 2015
SHIELDMASTER/2000 CRIMP VERSION:
88
Release number: PART. NO.
UNIVERSAL
H01106A06* H01106010* H01106012*
Standard 1
1.0 HOSE SIZE DN Dash 6 -4 10 -6 12 -8
Inch 1/4" 3/8" 1/2"
Insert Type Multifit Multifit Multifit
Ferrule M00120-04 M00120-06 M00120-08
Crimping Type External Skive External Skive External Skive
External Skive Length
Crimp. Diam.
mm 23,0 23,0 26,0
mm 15,8 19,1 22,3
inch 0,91 0,91 1,02
inch 0,622 0,752 0,878
DIE N. 15 18 21
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
EXTREME TRADITIONAL
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
CRIMP VERSION: EXTREME ISOBARIC
Release number: PART. NO. H01106A06*
Standard 2
1.0 HOSE SIZE DN Dash 6 -4
Inch 1/4"
Insert Type
Ferrule
Crimping Type
OPF-04
No Skive
Crimp. Diam. mm 16,9
inch 0,665
DIE N. 15
APPLICATION
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
CLEANING / BLASTING REFRIGERATION SHIELDMASTER/2000
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
SHIELDMASTER/4000 PART. NO. H01031006* H01031008* H01031010* H01031012* H01031016* H01031019* H01031025* H01031031* H01031038* H01031051*
HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32
Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"
Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Interlock-Plus
Ferrule M00120-04 M00120-05 M00120-06 M00120-08 M00120-10 M00120-12 M00920-16 M00920-20 M00910-24 M01500-32
Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive Double Skive
Internal Skive Length
External Skive Length
Crimp. Diam.
mm 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 29,0
mm 23,0 23,0 23,0 26,0 30,0 32,0 42,0 48,0 60,0 86,0
mm 16,6 17,8 20,4 23,6 28,5 32,6 41,6 50,2 58,0 73,5
inch 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 1,14
inch 0,91 0,91 0,91 1,02 1,18 1,26 1,65 1,89 2,36 3,39
inch 0,654 0,701 0,803 0,929 1,122 1,283 1,638 1,976 2,283 2,894
DIE N. 15 15 18 21 27 30 39 48 57 73
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
89
Standard 1
2.0
UNIVERSAL
Release number:
EXTREME TRADITIONAL
CRIMP VERSION:
SHIELDMASTER/4000
CRIMPING CHART BOOKLET JUNE 2015
SHIELDMASTER/5000 CRIMP VERSION:
90
Release number: PART. NO.
UNIVERSAL
H01032006* H01032008* H01032010* H01032012* H01032016* H01032019* H01032025*
Standard 1
1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16
Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1"
Insert Type Multifit Multifit Multifit Multifit Multifit Interlock-Plus Interlock-Plus
Ferrule M00120-04 M00120-05 M00120-06 M00910-08 M00910-10 M01500-12 M01500-16
Crimping Type External Skive External Skive External Skive External Skive External Skive Double Skive Double Skive
Internal Skive Length
External Skive Length
Crimp. Diam.
mm 0,0 0,0 0,0 0,0 0,0 13,0 15,0
mm 23,0 23,0 23,0 28,0 33,0 38,0 49,0
mm 16,6 17,8 20,2 25,5 29,3 34,8 41,5
inch 0,00 0,00 0,00 0,00 0,00 0,51 0,59
inch 0,91 0,91 0,91 1,10 1,30 1,50 1,93
inch 0,654 0,701 0,795 1,004 1,154 1,370 1,634
DIE N. 15 15 18 24 27 33 39
EXTREME TRADITIONAL
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION SHIELDMASTER/5000
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
SHIELDMASTER/6000 PART. NO. H01A32006* H01A32010* H01A32012* H01A32016* H01A32019* H01A32025* H01A32031* H01A32038* H01A32051*
HOSE SIZE DN Dash 6 -4 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32
Inch 1/4" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"
Insert Type Multifit Multifit Multifit Multifit Interlock-Plus Interlock-Plus Interlock-Plus Interlock-Plus Xtralock
Ferrule M00120-04 M00910-06 M00910-08 M00910-10 M01500-12 M01500-16 M01600-20 M01600-24 M01800-32
Crimping Type External Skive External Skive External Skive External Skive Double Skive Double Skive Double Skive Double Skive Double Skive
Internal Skive Length
External Skive Length
Crimp. Diam.
mm 0,0 0,0 0,0 0,0 13,0 15,0 22,0 25,0 29,0
mm 23,0 27,0 28,0 33,0 38,0 49,0 67,0 77,0 84,0
mm 16,5 22,8 25,8 28,8 34,8 41,5 52,9 61,0 75,5
inch 0,00 0,00 0,00 0,00 0,51 0,59 0,87 0,98 1,14
inch 0,91 1,06 1,10 1,30 1,50 1,93 2,64 3,03 3,31
inch 0,650 0,898 1,016 1,134 1,370 1,634 2,083 2,402 2,972
DIE N. 15 21 24 27 33 39 51 57 73
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
91
Standard 1
1.0
UNIVERSAL
Release number:
EXTREME TRADITIONAL
CRIMP VERSION:
SHIELDMASTER/6000
CRIMPING CHART BOOKLET JUNE 2015
SHIELDMASTER/5000 MINE CRIMP VERSION:
92
Release number:
HOSE SIZE
PART. NO.
UNIVERSAL
H01104006* H01104008* H01104010* H01104012* H01104016* H01104019* H01104025* H01104031*
Standard 1
1.0
DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20
Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4"
Insert Type Multifit Multifit Multifit Multifit Multifit Interlock-Plus Interlock-Plus Interlock-Plus
Ferrule M00120-04 M00120-05 M00120-06 M00910-08 M00910-10 M01500-12 M01500-16 M01500-20
Crimping Type External Skive External Skive External Skive External Skive External Skive Double Skive Double Skive Double Skive
Internal Skive Length
External Skive Length
Crimp. Diam.
mm 0,0 0,0 0,0 0,0 0,0 13,0 15,0 22,0
mm 23,0 23,0 23,0 28,0 33,0 38,0 49,0 66,0
mm 16,6 17,8 20,2 25,5 29,3 34,8 41,5 49,5
inch 0,00 0,00 0,00 0,00 0,00 0,51 0,59 0,87
inch 0,91 0,91 0,91 1,10 1,30 1,50 1,93 2,60
inch 0,654 0,701 0,795 1,004 1,154 1,370 1,634 1,949
DIE N. 15 15 18 24 27 33 39 48
EXTREME TRADITIONAL
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION SHIELDMASTER/5000 MINE
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
SHIELDMASTER/6000 MINE
DN Dash 31 - 20 38 - 24 51 - 32
Inch 1.1/4" 1.1/2" 2"
Insert Type Interlock-Plus Interlock-Plus Xtralock
Ferrule M01600-20 M01600-24 M01800-32
Crimping Type Double Skive Double Skive Double Skive
Internal Skive Length
External Skive Length
Crimp. Diam.
mm 22,0 25,0 29,0
mm 67,0 77,0 84,0
mm 52,9 61,0 75,5
inch 0,87 0,98 1,14
inch 2,64 3,03 3,31
inch 2,083 2,402 2,972
DIE N. 51 57 73
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
93
HOSE SIZE
PART. NO. H10086031* H10086038* H10086051*
Standard 1
1.0
UNIVERSAL
Release number:
EXTREME TRADITIONAL
CRIMP VERSION:
SHIELDMASTER/6000 MINE
CRIMPING CHART BOOKLET JUNE 2015
SHIELDMASTER/17 WS CRIMP VERSION:
94
Release number: PART. NO. H10113051*
Standard 1
1.0 HOSE SIZE DN Dash 51 - 32
Inch 2"
Insert Type Multifit
Ferrule M00910-32
Crimping Type External Skive
External Skive Length
Crimp. Diam.
mm 61,0
mm 71,0
inch 2,40
inch 2,795
DIE N. 70
UNIVERSAL
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2mm (0 /-0.008 inch)
EXTREME TRADITIONAL EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION SHIELDMASTER/17 WS
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
DIAMONDSPIR/14 PART. NO. H10104076*
Standard 1
1.0 HOSE SIZE DN Dash 76 - 48
Inch 3"
Insert Type Interlock-Plus
Ferrule M01500-48
Crimping Type Double Skive
Internal Skive Length
External Skive Length
Crimp. Diam.
mm 33,0
mm 102,0
mm 97,0
inch 1,30
inch 4,02
inch 3,819
DIE N. 95
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
EXTREME TRADITIONAL
Skive length tolerance: Crimping diameter tolerance:
95
Release number:
UNIVERSAL
CRIMP VERSION:
DIAMONDSPIR/14
CRIMPING CHART BOOKLET JUNE 2015
DIAMONDSPIR/21 CRIMP VERSION:
96
Release number: PART. NO.
UNIVERSAL
H10102063* H10102076*
Standard 1
1.0 HOSE SIZE DN Dash 63 - 40 76 - 48
Inch 2.1/2" 3"
Insert Type Interlock-Plus Interlock-Plus
Ferrule M01500-40 M01810-48
Crimping Type Double Skive Double Skive
Internal Skive Length
External Skive Length
mm 32,0 33,0
mm 101,0 100,0
inch 1,26 1,30
inch 3,98 3,94
Crimp. Diam. mm 86,6 102,2
inch 3,409 4,024
DIE N. 86 95
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
EXTREME TRADITIONAL
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION DIAMONDSPIR/21
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
DIAMONDSPIR/35 HOSE SIZE
PART. NO.
DN Dash 63 - 40 76 - 48
Inch 2.1/2" 3"
Insert Type
Ferrule
Interlock-Plus Interlock-Super
M01810-40 M02700-48
Crimping Type Double Skive Double Skive
Internal Skive Length
External Skive Length
mm 32,0 57,0
mm 101,0 135,0
inch 1,26 2,24
inch 3,98 5,31
Crimp. Diam. mm 90,5 108,5
inch 3,563 4,272
DIE N. 86 105
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance:
± 0.5 mm / ± 0.02 inches
EXTREME TRADITIONAL
REMARK: Crimp. Toll: DN63: 0 /-0.2 mm (0 /-0.008 inch); DN76: 0 /-0.3 mm (0 /-0.012 inch)
CRIMP VERSION: HOSE SIZE
PART. NO. H10103076*
Standard 2
1.0
DN Dash 76 - 48
Inch 3"
Insert Type
Ferrule
Crimping Type
Interlock-Super
M02800-48
Double Skive
Internal Skive Length
External Skive Length
mm 54,0
mm 132,0
inch 2,13
inch 5,20
Crimp. Diam. mm 108,5
inch 4,272
DIE N. 105
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance:
± 0.5 mm / ± 0.02 inches
REMARK: Crimp. Toll: DN76: 0 /-0.3 mm (0 /-0.012 inch)
EXTREME ISOBARIC
Release number:
APPLICATION
H10103063* H10103076*
Standard 1
2.0
97
Release number:
UNIVERSAL
CRIMP VERSION:
REFRIGERATION
CLEANING / BLASTING
It's recommended only with crimp machine MS1600 / MS2000.
DIAMONDSPIR/35
CRIMPING CHART BOOKLET JUNE 2015
FORESTMASTER/35 CRIMP VERSION:
98
Release number: PART. NO.
UNIVERSAL
H10111019* H10111025*
Standard 1
1.0 HOSE SIZE DN Dash 19 - 12 25 - 16
Inch 3/4" 1"
Insert Type
Ferrule
Interlock-Plus Interlock-Plus
M01500-12 M01500-16
Crimping Type Double Skive Double Skive
Internal Skive Length
External Skive Length
Crimp. Diam.
mm 13,0 15,0
mm 38,0 49,0
mm 34,0 41,1
inch 0,51 0,59
inch 1,50 1,93
inch 1,339 1,618
DIE N. 33 39
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
EXTREME TRADITIONAL
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
CRIMP VERSION: Release number:
EXTREME ISOBARIC
PART. NO. H10111019* H10111025*
Standard 2
1.0 HOSE SIZE DN Dash 19 - 12 25 - 16
Inch 3/4" 1"
Insert Type
Ferrule
Crimping Type
Spiralfit Spiralfit
M05400-12 M05400-16
No Skive No Skive
Crimp. Diam. mm 36,6 44,3
inch 1,441 1,744
DIE N. 36 42
APPLICATION
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
CLEANING / BLASTING REFRIGERATION FORESTMASTER/35
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
FORESTMASTER/42 PART. NO. H10112019* H10112025*
HOSE SIZE DN Dash 19 - 12 25 - 16
Inch 3/4" 1"
Insert Type Interlock-Plus Interlock-Plus
Ferrule M01500-12 M01500-16
Crimping Type Double Skive Double Skive
Internal Skive Length
External Skive Length
Crimp. Diam.
mm 13,0 15,0
mm 38,0 49,0
mm 34,1 41,3
inch 0,51 0,59
inch 1,50 1,93
inch 1,343 1,626
DIE N. 33 39
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2mm (0 /-0.008 inch)
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
99
Standard 1
1.0
UNIVERSAL
Release number:
EXTREME TRADITIONAL
CRIMP VERSION:
FORESTMASTER/42
CRIMPING CHART BOOKLET JUNE 2015
MASTERTEX 100
CRIMP VERSION: Release number: PART. NO.
UNIVERSAL
H09069006* H09069010* H09069012* H09069016*
Standard 1
1.0 HOSE SIZE DN Dash 6 -4 10 -6 12 -8 16 - 10
Inch 1/4" 3/8" 1/2" 5/8"
Insert Type Multifit Multifit Multifit Multifit
Ferrule M00830-04 M00820-06 M00820-08 M00820-10
Crimping Type No Skive No Skive No Skive No Skive
Crimp. Diam. mm 15,0 18,4 22,6 26,1
inch 0,591 0,724 0,890 1,028
DIE N. 12 18 21 24
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
EXTREME TRADITIONAL
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION MASTERTEX
Web: www.manuli-hydraulics.com
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
EXTREME TRADITIONAL
UNIVERSAL
101
102
UNIVERSAL
EXTREME TRADITIONAL
EXTREME ISOBARIC
APPLICATION
CLEANING / BLASTING
REFRIGERATION
Web: www.manuli-hydraulics.com
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
EXTREME TRADITIONAL
UNIVERSAL
103
CRIMPING CHART BOOKLET JUNE 2015
TWINPOWER 4000 104
CRIMP VERSION: Release number: PART. NO.
UNIVERSAL
H01119010* H01119012*
Standard 1
1.0 HOSE SIZE DN Dash 10 -6 12 -8
Inch 3/8" 1/2"
Insert Type Multifit Multifit
Ferrule M00120-06 M00120-08
Crimping Type External Skive External Skive
External Skive Length
Crimp. Diam.
mm 23,0 26,0
mm 20,4 23,5
inch 0,91 1,02
inch 0,803 0,925
DIE N. 18 21
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
EXTREME TRADITIONAL
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION TWINPOWER 4000
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
PART. NO. H01120008* H01120010* H01120012*
Standard 1
2.0 HOSE SIZE DN Dash 8 -5 10 -6 12 -8
Inch 5/16" 3/8" 1/2"
Insert Type Multifit Multifit Multifit
Ferrule M00120-05 M00120-06 M00120-08
Crimping Type External Skive External Skive External Skive
External Skive Length
Crimp. Diam.
mm 23,0 23,0 26,0
mm 17,8 20,2 23,5
inch 0,91 0,91 1,02
inch 0,701 0,795 0,925
DIE N. 15 18 21
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
UNIVERSAL
Release number:
EXTREME TRADITIONAL
CRIMP VERSION:
105
TWINPOWER 5000
TWINPOWER 5000
CRIMPING CHART BOOKLET JUNE 2015
TWINPOWER/PLUS 106
CRIMP VERSION: Release number: PART. NO. H01112A12*
Standard 1
1.0 HOSE SIZE DN Dash 12 -8
Inch 1/2"
Insert Type Multifit
Ferrule M00120-08
Crimping Type External Skive
External Skive Length
Crimp. Diam.
mm 26,0
mm 23,5
inch 1,02
inch 0,925
DIE N. 21
UNIVERSAL
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
EXTREME TRADITIONAL EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION TWINPOWER/PLUS
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
Release number: PART. NO. H01127031*
Standard 1
2.0 HOSE SIZE DN Dash 31 - 20
Inch 1.1/4"
Insert Type Multifit
Ferrule M00110-20TX
Crimping Type No Skive
Crimp. Diam. mm 46,0
inch 1,811
DIE N. 45
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
EXTREME TRADITIONAL
Skive length tolerance: Crimping diameter tolerance:
UNIVERSAL
CRIMP VERSION:
107
T°REX
T°REX
CRIMPING CHART BOOKLET JUNE 2015
LUBEMASTER 108
CRIMP VERSION: Release number: PART. NO.
UNIVERSAL
H01135006* H01135010*
Standard 1
2.0 HOSE SIZE DN Dash 6 -4 10 -6
Inch 1/4" 3/8"
Insert Type Multifit Multifit
Ferrule M03300-04 M03300-06
Crimping Type No Skive No Skive
Crimp. Diam. mm 16,5 20,2
inch 0,650 0,795
DIE N. 15 18
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
EXTREME TRADITIONAL
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2mm (0 /-0.008 inch)
CRIMP VERSION: Release number:
EXTREME ISOBARIC
PART. NO. H01135006* H01135010*
Standard 2
1.0 HOSE SIZE DN Dash 6 -4 10 -6
Inch 1/4" 3/8"
Insert Type
Ferrule
Crimping Type
OPF-04 OPF-06
No Skive No Skive
Crimp. Diam. mm 17,2 20,4
inch 0,677 0,803
DIE N. 15 18
APPLICATION
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2mm (0 /-0.008 inch)
CLEANING / BLASTING REFRIGERATION LUBEMASTER
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
Release number: PART. NO. H01135010*
Alternative 1
1.0 HOSE SIZE DN Dash 10 -6
Inch 3/8"
Insert Type Multifit
Ferrule M03400-06
Crimping Type No Skive
Crimp. Diam. mm 20,2
inch 0,795
DIE N. 18
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2mm (0 /-0.008 inch)
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
EXTREME TRADITIONAL
Skive length tolerance: Crimping diameter tolerance:
UNIVERSAL
CRIMP VERSION:
109
LUBEMASTER
LUBEMASTER
CRIMPING CHART BOOKLET JUNE 2015
JACKMASTER 110
CRIMP VERSION: Release number: PART. NO.
UNIVERSAL
H01034006* H01034010*
Standard 1
1.0 HOSE SIZE DN Dash 6 -4 10 -6
Inch 1/4" 3/8"
Insert Type Multifit Multifit
Ferrule M03400-04 M03400-06
Crimping Type No Skive No Skive
Crimp. Diam. mm 18,6 20,6
inch 0,732 0,811
DIE N. 18 18
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
EXTREME TRADITIONAL
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
CRIMP VERSION: Release number:
EXTREME ISOBARIC
PART. NO. H01034006* H01034010*
Standard 2
1.0 HOSE SIZE DN Dash 6 -4 10 -6
Inch 1/4" 3/8"
Insert Type
Ferrule
Crimping Type
OPF-04 OPF-06
No Skive No Skive
Crimp. Diam. mm 18,8 20,6
inch 0,740 0,811
DIE N. 18 18
APPLICATION
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
CLEANING / BLASTING REFRIGERATION JACKMASTER
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
PART. NO. H01034006* H01034010*
Alternative 1
1.0 HOSE SIZE DN Dash 6 -4 10 -6
Inch 1/4" 3/8"
Insert Type Multifit Multifit
Ferrule M00910-04 M00120-06
Crimping Type External Skive External Skive
External Skive Length
Crimp. Diam.
mm 25,0 23,0
mm 17,5 20,2
inch 0,98 0,91
inch 0,689 0,795
DIE N. 15 18
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
UNIVERSAL
Release number:
EXTREME TRADITIONAL
CRIMP VERSION:
111
JACKMASTER
JACKMASTER
CRIMPING CHART BOOKLET JUNE 2015
FIREND 112
CRIMP VERSION: Release number: PART. NO.
UNIVERSAL
H01124006* H01124010* H01124012* H01124019* H01124025*
Standard 1
1.0 HOSE SIZE DN Dash 6 -4 10 -6 12 -8 19 - 12 25 - 16
Inch 1/4" 3/8" 1/2" 3/4" 1"
Insert Type Multifit Multifit Multifit Multifit Multifit
Ferrule M03400-04 M03400-06 M03400-08 M03400-12 M03400-16
Crimping Type No Skive No Skive No Skive No Skive No Skive
Crimp. Diam. mm 17,9 20,6 23,5 30,9 39,2
inch 0,705 0,811 0,925 1,217 1,543
DIE N. 15 18 21 30 36
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
EXTREME TRADITIONAL
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
EXTREME ISOBARIC
CRIMP VERSION: Release number: PART. NO.
APPLICATION
H01124006* H01124010* H01124012* H01124019*
Standard 2
1.0 HOSE SIZE DN Dash 6 -4 10 -6 12 -8 19 - 12
Inch 1/4" 3/8" 1/2" 3/4"
Insert Type
Ferrule
Crimping Type
OPF-04 OPF-06 OPF-08 OPF-12
No Skive No Skive No Skive No Skive
Crimp. Diam. mm 17,8 20,6 22,8 30,6
inch 0,701 0,811 0,898 1,205
DIE N. 15 18 21 30
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
CLEANING / BLASTING
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION FIREND
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
H01033010* H01033012* H01033019*
HOSE SIZE DN Dash 10 -6 12 -8 19 - 12
Inch 3/8" 1/2" 3/4"
Insert Type Multifit Multifit Multifit
Ferrule M03400-06 M03400-08 M03400-12
Crimping Type No Skive No Skive No Skive
Crimp. Diam. mm 20,6 23,5 31,1
inch 0,811 0,925 1,224
DIE N. 18 21 30
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
CRIMP VERSION: Release number: PART. NO. H01033010* H01033012* H01033019*
EXTREME TRADITIONAL
Skive length tolerance: Crimping diameter tolerance:
Standard 2
1.0 HOSE SIZE DN Dash 10 -6 12 -8 19 - 12
Inch 3/8" 1/2" 3/4"
Insert Type
Ferrule
Crimping Type
OPF-06 OPF-08 OPF-12
No Skive No Skive No Skive
Crimp. Diam. mm 20,6 23,5 30,7
inch 0,811 0,925 1,209
DIE N. 18 21 30
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
CLEANING / BLASTING
Skive length tolerance: Crimping diameter tolerance:
EXTREME ISOBARIC
PART. NO.
Standard 1
1.0
APPLICATION
Release number:
UNIVERSAL
CRIMP VERSION:
113
CPH/2SC
CPH/2SC
114
UNIVERSAL
EXTREME TRADITIONAL
EXTREME ISOBARIC
APPLICATION
CLEANING / BLASTING
REFRIGERATION
Web: www.manuli-hydraulics.com
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
EXTREME TRADITIONAL
UNIVERSAL
115
CRIMPING CHART BOOKLET JUNE 2015
K-JET (BLUE) 116
CRIMP VERSION: Release number: PART. NO.
UNIVERSAL
H02008006* H02008008* H02008010* H02008012*
Standard 1
3.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8
Inch 1/4" 5/16" 3/8" 1/2"
Insert Type Multifit Multifit Multifit Multifit
Ferrule M03300-04 M03300-05 M03400-06 M03400-08
Crimping Type No Skive No Skive No Skive No Skive
Crimp. Diam. mm 16,5 17,6 19,8 22,6
inch 0,650 0,693 0,780 0,890
DIE N. 15 15 18 21
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
EXTREME TRADITIONAL
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2mm (0 /-0.008 inch)
EXTREME ISOBARIC
CRIMP VERSION: Release number: PART. NO. H02008006* H02008010*
Standard 2
1.0 HOSE SIZE DN Dash 6 -4 10 -6
Inch 1/4" 3/8"
Insert Type
Ferrule
Crimping Type
OPF-04 OPF-06
No Skive No Skive
Crimp. Diam. mm 16,9 20,4
inch 0,665 0,803
DIE N. 15 18
APPLICATION
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
CLEANING / BLASTING REFRIGERATION K-JET (BLUE)
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
Release number: PART. NO. H02008010*
Alternative 2
1.0 HOSE SIZE DN Dash 10 -6
Inch 3/8"
Insert Type Multifit
Ferrule M03300-06
Crimping Type No Skive
Crimp. Diam. mm 20,2
inch 0,795
DIE N. 18
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
EXTREME TRADITIONAL
Skive length tolerance: Crimping diameter tolerance:
UNIVERSAL
CRIMP VERSION:
117
K-JET (BLUE)
K-JET (BLUE)
CRIMPING CHART BOOKLET JUNE 2015
K-JET (BLACK) 118
CRIMP VERSION: Release number: PART. NO.
UNIVERSAL
H02003006* H02003008* H02003010* H02003012*
Standard 1
3.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8
Inch 1/4" 5/16" 3/8" 1/2"
Insert Type Multifit Multifit Multifit Multifit
Ferrule M03300-04 M03300-05 M03400-06 M03400-08
Crimping Type No Skive No Skive No Skive No Skive
Crimp. Diam. mm 16,5 17,6 19,8 22,6
inch 0,650 0,693 0,780 0,890
DIE N. 15 15 18 21
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
EXTREME TRADITIONAL
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2mm (0 /-0.008 inch)
EXTREME ISOBARIC
CRIMP VERSION: Release number: PART. NO. H02003006* H02003010*
Standard 2
1.0 HOSE SIZE DN Dash 6 -4 10 -6
Inch 1/4" 3/8"
Insert Type
Ferrule
Crimping Type
OPF-04 OPF-06
No Skive No Skive
Crimp. Diam. mm 16,9 20,4
inch 0,665 0,803
DIE N. 15 18
APPLICATION
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
CLEANING / BLASTING REFRIGERATION K-JET (BLACK)
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
Release number: PART. NO. H02003010*
Alternative 2
1.0 HOSE SIZE DN Dash 10 -6
Inch 3/8"
Insert Type Multifit
Ferrule M03300-06
Crimping Type No Skive
Crimp. Diam. mm 20,2
inch 0,795
DIE N. 18
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
EXTREME TRADITIONAL
Skive length tolerance: Crimping diameter tolerance:
UNIVERSAL
CRIMP VERSION:
119
K-JET (BLACK)
K-JET (BLACK)
CRIMPING CHART BOOKLET JUNE 2015
SUPERJET (BLUE) 120
CRIMP VERSION: Release number: PART. NO.
UNIVERSAL
H02002006* H02002008*
Standard 1
1.0 HOSE SIZE DN Dash 6 -4 8 -5
Inch 1/4" 5/16"
Insert Type Multifit Multifit
Ferrule M03400-04 M03400-05
Crimping Type No Skive No Skive
Crimp. Diam. mm 17,9 18,7
inch 0,705 0,736
DIE N. 15 18
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
EXTREME TRADITIONAL
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
CRIMP VERSION: Release number:
EXTREME ISOBARIC
PART. NO. H02002006* H02002008*
Standard 2
1.0 HOSE SIZE DN Dash 6 -4 8 -5
Inch 1/4" 5/16"
Insert Type
Ferrule
Crimping Type
OPF-04 OPF-05
No Skive No Skive
Crimp. Diam. mm 17,8 18,4
inch 0,701 0,724
DIE N. 15 18
APPLICATION
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
CLEANING / BLASTING REFRIGERATION SUPERJET (BLUE)
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
PART. NO. H02002006* H02002008*
Alternative 1
1.0 HOSE SIZE DN Dash 6 -4 8 -5
Inch 1/4" 5/16"
Insert Type Multifit Multifit
Ferrule M00120-04 M00120-05
Crimping Type External Skive External Skive
External Skive Length
Crimp. Diam.
mm 23,0 23,0
mm 16,3 17,4
inch 0,91 0,91
inch 0,642 0,685
DIE N. 15 15
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
UNIVERSAL
Release number:
EXTREME TRADITIONAL
CRIMP VERSION:
121
SUPERJET (BLUE)
SUPERJET (BLUE)
CRIMPING CHART BOOKLET JUNE 2015
SUPERJET (BLACK) 122
CRIMP VERSION: Release number: PART. NO.
UNIVERSAL
H02001006* H02001008*
Standard 1
1.0 HOSE SIZE DN Dash 6 -4 8 -5
Inch 1/4" 5/16"
Insert Type Multifit Multifit
Ferrule M03400-04 M03400-05
Crimping Type No Skive No Skive
Crimp. Diam. mm 17,9 18,7
inch 0,705 0,736
DIE N. 15 18
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
EXTREME TRADITIONAL
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
CRIMP VERSION: Release number:
EXTREME ISOBARIC
PART. NO. H02001006* H02001008*
Standard 2
1.0 HOSE SIZE DN Dash 6 -4 8 -5
Inch 1/4" 5/16"
Insert Type
Ferrule
Crimping Type
OPF-04 OPF-05
No Skive No Skive
Crimp. Diam. mm 17,8 18,4
inch 0,701 0,724
DIE N. 15 18
APPLICATION
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
CLEANING / BLASTING REFRIGERATION SUPERJET (BLACK)
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
PART. NO. H02001006* H02001008*
Alternative 1
1.0 HOSE SIZE DN Dash 6 -4 8 -5
Inch 1/4" 5/16"
Insert Type Multifit Multifit
Ferrule M00120-04 M00120-05
Crimping Type External Skive External Skive
External Skive Length
Crimp. Diam.
mm 23,0 23,0
mm 16,3 17,4
inch 0,91 0,91
inch 0,642 0,685
DIE N. 15 15
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
UNIVERSAL
Release number:
EXTREME TRADITIONAL
CRIMP VERSION:
123
SUPERJET (BLACK)
SUPERJET (BLACK)
CRIMPING CHART BOOKLET JUNE 2015
SUPERJET/PLUS (BLUE) 124
CRIMP VERSION: Release number: PART. NO.
UNIVERSAL
H01A79006* H01A79008* H01A79010* H01A79012*
Standard 1
1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8
Inch 1/4" 5/16" 3/8" 1/2"
Insert Type Multifit Multifit Multifit Multifit
Ferrule M03400-04 M03400-05 M03400-06 M03400-08
Crimping Type No Skive No Skive No Skive No Skive
Crimp. Diam. mm 18,8 19,7 20,6 23,5
inch 0,740 0,776 0,811 0,925
DIE N. 18 18 18 21
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
EXTREME TRADITIONAL
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION SUPERJET/PLUS (BLUE)
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
HOSE SIZE
PART. NO. H01A78006* H01A78008* H01A78010* H01A78012*
Standard 1
1.0
DN Dash 6 -4 8 -5 10 -6 12 -8
Inch 1/4" 5/16" 3/8" 1/2"
Insert Type Multifit Multifit Multifit Multifit
Ferrule M03400-04 M03400-05 M03400-06 M03400-08
Crimping Type No Skive No Skive No Skive No Skive
Crimp. Diam. mm 18,8 19,7 20,6 23,5
inch 0,740 0,776 0,811 0,925
DIE N. 18 18 18 21
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
UNIVERSAL
Release number:
EXTREME TRADITIONAL
CRIMP VERSION:
125
SUPERJET/PLUS (BLACK)
SUPERJET/PLUS (BLACK)
CRIMPING CHART BOOKLET JUNE 2015
PROJET (BLUE) 126
CRIMP VERSION: Release number: PART. NO.
UNIVERSAL
H01A95006* H01A95008* H01A95010* H01A95012*
Standard 1
1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8
Inch 1/4" 5/16" 3/8" 1/2"
Insert Type Multifit Multifit Multifit Multifit
Ferrule M00120-04 M00120-05 M00910-06 M00910-08
Crimping Type External Skive External Skive External Skive External Skive
External Skive Length
Crimp. Diam.
mm 23,0 23,0 27,0 28,0
mm 16,5 17,6 22,0 25,5
inch 0,91 0,91 1,06 1,10
inch 0,650 0,693 0,866 1,004
DIE N. 15 15 21 24
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
EXTREME TRADITIONAL
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION PROJET (BLUE)
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
PART. NO. H01A94006* H01A94008* H01A94010* H01A94012*
Standard 1
1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8
Inch 1/4" 5/16" 3/8" 1/2"
Insert Type Multifit Multifit Multifit Multifit
Ferrule M00120-04 M00120-05 M00910-06 M00910-08
Crimping Type External Skive External Skive External Skive External Skive
External Skive Length
Crimp. Diam.
mm 23,0 23,0 27,0 28,0
mm 16,5 17,6 22,0 25,5
inch 0,91 0,91 1,06 1,10
inch 0,650 0,693 0,866 1,004
DIE N. 15 15 21 24
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
UNIVERSAL
Release number:
EXTREME TRADITIONAL
CRIMP VERSION:
127
PROJET (BLACK)
PROJET (BLACK)
CRIMPING CHART BOOKLET JUNE 2015
GOLDENBLAST 128
CRIMP VERSION: Release number: PART. NO.
UNIVERSAL
H10072010* H10072A12*
Standard 1
1.0 HOSE SIZE DN Dash 10 -6 12 -8
Inch 3/8" 1/2"
Insert Type Blastlock Blastlock
Ferrule M01700-06 M01700-08
Crimping Type Double Skive Double Skive
Internal Skive Length
External Skive Length
Crimp. Diam.
mm 15,0 16,0
mm 47,0 52,0
mm 24,4 28,4
inch 0,59 0,63
inch 1,85 2,05
inch 0,961 1,118
DIE N. 24 27
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
EXTREME TRADITIONAL
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION GOLDENBLAST
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
PART. NO. H10066010* H10066A12* H10066019* H10066025*
Standard 1
1.0 HOSE SIZE DN Dash 10 -6 12 -8 19 - 12 25 - 16
Inch 3/8" 1/2" 3/4" 1"
Insert Type Blastlock Blastlock Blastlock Blastlock
Ferrule M01700-06 M01700-08 M01700-12 M01500-16
Crimping Type Double Skive Double Skive Double Skive Double Skive
Internal Skive Length
External Skive Length
Crimp. Diam.
mm 15,0 16,0 19,0 15,0
mm 47,0 52,0 54,0 49,0
mm 24,6 29,1 38,9 41,5
inch 0,59 0,63 0,75 0,59
inch 1,85 2,05 2,13 1,93
inch 0,969 1,146 1,531 1,634
DIE N. 24 27 36 39
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
Skive length tolerance: Crimping diameter tolerance:
UNIVERSAL
Release number:
EXTREME TRADITIONAL
CRIMP VERSION:
129
GOLDENBLAST/PLUS
GOLDENBLAST/PLUS
CRIMPING CHART BOOKLET JUNE 2015
GOLDENBLAST/SIX 130
CRIMP VERSION: Release number: PART. NO.
UNIVERSAL
H10067012* H10067019*
Standard 1
1.0 HOSE SIZE DN Dash 12 -8 19 - 12
Inch 1/2" 3/4"
Insert Type Blastlock Blastlock
Ferrule M01800-08 M01800-12
Crimping Type Double Skive Double Skive
Internal Skive Length
External Skive Length
Crimp. Diam.
mm 16,0 19,0
mm 52,0 54,0
mm 33,3 42,7
inch 0,63 0,75
inch 2,05 2,13
inch 1,311 1,681
DIE N. 30 42
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
EXTREME TRADITIONAL
Skive length tolerance: Crimping diameter tolerance:
± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)
EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION GOLDENBLAST/SIX
Web: www.manuli-hydraulics.com
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
EXTREME TRADITIONAL
UNIVERSAL
131
132
UNIVERSAL
EXTREME TRADITIONAL
EXTREME ISOBARIC
APPLICATION
CLEANING / BLASTING
REFRIGERATION
Web: www.manuli-hydraulics.com
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
EXTREME TRADITIONAL
UNIVERSAL
133
CRIMPING CHART BOOKLET JUNE 2015
REFRIMASTER 134
CRIMP VERSION: Release number: PART. NO.
UNIVERSAL
H09002008* H09002010* H09002013* H09002016*
Standard 1
1.0 HOSE SIZE DN Dash Inch 8 -6 5/16" 10 - 8 13/32" 13 - 10 1/2" 16 - 12 5/8"
Insert Type Frigoclic Frigoclic Frigoclic Frigoclic
Ferrule C00700-06 C00700-08 C00700-10 C00700-12
Crimping Type Crimped Crimped Crimped Crimped
Crimp. Diam. mm 16,9 19,9 21,8 26,0
inch 0,665 0,783 0,858 1,024
DIE N. 15 18 21 24
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
EXTREME TRADITIONAL
Crimping diameter tolerance:
± 0.1mm/± 0.004 inch
CRIMP VERSION: EXTREME ISOBARIC
Release number: PART. NO.
APPLICATION
H09002008* H09002010* H09002013* H09002016*
Standard 2
1.0 HOSE SIZE DN Dash Inch 8 -6 5/16" 10 - 8 13/32" 13 - 10 1/2" 16 - 12 5/8"
Insert Type
Ferrule
Crimping Type
Frigoclic Frigoclic Frigoclic Frigoclic
C01000-06 C01000-08 C01000-10 C01000-12
Clamp Style Clamp Style Clamp Style Clamp Style
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
CLEANING / BLASTING REFRIGERATION REFRIMASTER
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
H09071008* H09071010* H09071013* H09071016*
HOSE SIZE DN Dash Inch 8 -6 5/16" 10 - 8 13/32" 13 - 10 1/2" 16 - 12 5/8"
Insert Type Frigoclic Frigoclic Frigoclic Frigoclic
Ferrule C00700-06 C00700-08 C00750-10 C00750-12
Crimping Type Crimped Crimped Crimped Crimped
Crimp. Diam. mm 16,9 19,9 23,2 27,1
inch 0,665 0,783 0,913 1,067
DIE N. 15 18 21 24
Crimping diameter tolerance:
± 0.1mm/± 0.004 inch
CRIMP VERSION: Release number: PART. NO. H09071008* H09071010* H09071013* H09071016*
EXTREME TRADITIONAL
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Standard 2
1.0 HOSE SIZE DN Dash Inch 8 -6 5/16" 10 - 8 13/32" 13 - 10 1/2" 16 - 12 5/8"
Insert Type
Ferrule
Crimping Type
Frigoclic Frigoclic Frigoclic Frigoclic
C01000-06 C01000-08 C01050-10 C01050-12
Clamp Style Clamp Style Clamp Style Clamp Style
REFRIGERATION
CLEANING / BLASTING
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
EXTREME ISOBARIC
PART. NO.
Standard 1
1.0
APPLICATION
Release number:
UNIVERSAL
CRIMP VERSION:
135
REFRIMASTER PLUS
REFRIMASTER PLUS
CRIMPING CHART BOOKLET JUNE 2015
REFRISTAR 136
CRIMP VERSION: Release number: PART. NO.
UNIVERSAL
H01138005* H01138008* H01138010* H01138012* H01138016* H01138022* H01138028*
Standard 1
1.0 HOSE SIZE DN Dash Inch 5 -4 3/16" 8 -6 5/16" 10 - 8 13/32" 13 - 10 1/2" 16 - 12 5/8" 22 - 16 7/8" 28 - 20 1.1/8"
Insert Type Star-Crimp Star-Crimp Star-Crimp Star-Crimp Star-Crimp Star-Crimp Star-Crimp
Ferrule C00300-04 C00300-06 C00300-08 C00300-10 C00300-12 C00300-16 C00300-20
Crimping Type Crimped Crimped Crimped Crimped Crimped Crimped Crimped
Crimp. Diam. mm 15,6 20,2 21,3 26,0 30,8 34,4 42,5
inch 0,614 0,795 0,839 1,024 1,213 1,354 1,673
DIE N. 15 18 18 24 30 33 42
EXTREME TRADITIONAL
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Crimping diameter tolerance:
± 0.1mm/± 0.004 inch
EXTREME ISOBARIC
CRIMP VERSION: Release number: PART. NO.
APPLICATION
H01138005* H01138008* H01138010* H01138012* H01138016* H01138022* H01138028* H01138035*
Standard 2
1.0 HOSE SIZE DN Dash Inch 5 -4 3/16" 8 -6 5/16" 10 - 8 13/32" 13 - 10 1/2" 16 - 12 5/8" 22 - 16 7/8" 28 - 20 1.1/8" 35 - 24 1.3/8"
Insert Type
Ferrule
Crimping Type
Star-Fit Star-Fit Star-Fit Star-Fit Star-Fit Star-Fit Star-Fit Star-Fit
K00400-04 K00400-06 K00400-08 K00400-10 K00400-12 K00400-16 K00400-20 K00400-24
Reusable Reusable Reusable Reusable Reusable Reusable Reusable Reusable
CLEANING / BLASTING
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
REFRIGERATION REFRISTAR
Web: www.manuli-hydraulics.com
CRIMPING CHART BOOKLET JUNE 2015
PART. NO. H09068008* H09068010* H09068012* H09068016*
Standard 1
1.0 HOSE SIZE DN Dash Inch 8 -6 5/16" 10 - 8 13/32" 13 - 10 1/2" 16 - 12 5/8"
Insert Type Fast-Crimp Fast-Crimp Fast-Crimp Fast-Crimp
Ferrule OPC-06 OPC-08 OPC-10 OPC-12
Crimping Type Bubble Crimp Bubble Crimp Bubble Crimp Bubble Crimp
Crimp. Diam. mm 14,8 16,6 18,8 21,1
inch 0,583 0,654 0,740 0,831
DIE N. 12 15 18 18
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
± 0.1mm/± 0.004 inch
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
Crimping diameter tolerance:
UNIVERSAL
Release number:
EXTREME TRADITIONAL
CRIMP VERSION:
137
REFRIFAST
REFRIFAST
CRIMPING CHART BOOKLET JUNE 2015
ULTRASTAR 138
CRIMP VERSION: Release number: PART. NO.
UNIVERSAL
H01133005* H01133008* H01133010* H01133012* H01133016* H01133022* H01133028*
Standard 1
1.0 HOSE SIZE DN Dash Inch 5 -4 3/16" 8 -6 5/16" 10 - 8 13/32" 12 - 10 1/2" 16 - 12 5/8" 22 - 16 7/8" 28 - 20 1.1/8"
Insert Type Star-Crimp Star-Crimp Star-Crimp Star-Crimp Star-Crimp Star-Crimp Star-Crimp
Ferrule C00300-04 C00300-06 C00300-08 C00300-10 C00300-12 C00300-16 C00300-20
Crimping Type Crimped Crimped Crimped Crimped Crimped Crimped Crimped
Crimp. Diam. mm 15,6 20,2 21,3 26,0 30,8 34,4 42,5
inch 0,614 0,795 0,839 1,024 1,213 1,354 1,673
DIE N. 15 18 18 24 30 33 42
EXTREME TRADITIONAL
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
Crimping diameter tolerance:
± 0.1mm/± 0.004 inch
EXTREME ISOBARIC
CRIMP VERSION: Release number: PART. NO.
APPLICATION
H01133005* H01133008* H01133010* H01133012* H01133016* H01133022* H01133028* H01133035*
Standard 2
1.0 HOSE SIZE DN Dash Inch 5 -4 3/16" 8 -6 5/16" 10 - 8 13/32" 12 - 10 1/2" 16 - 12 5/8" 22 - 16 7/8" 28 - 20 1.1/8" 35 - 24 1.3/8"
Insert Type
Ferrule
Crimping Type
Star-Fit Star-Fit Star-Fit Star-Fit Star-Fit Star-Fit Star-Fit Star-Fit
K00400-04 K00400-06 K00400-08 K00400-10 K00400-12 K00400-16 K00400-20 K00400-24
Reusable Reusable Reusable Reusable Reusable Reusable Reusable Reusable
CLEANING / BLASTING
• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.
REFRIGERATION ULTRASTAR
Web: www.manuli-hydraulics.com
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
EXTREME TRADITIONAL
UNIVERSAL
139
140
UNIVERSAL
EXTREME TRADITIONAL
EXTREME ISOBARIC
APPLICATION
CLEANING / BLASTING
REFRIGERATION
Web: www.manuli-hydraulics.com
REFRIGERATION
CLEANING / BLASTING
APPLICATION
EXTREME ISOBARIC
EXTREME TRADITIONAL
UNIVERSAL
141