Manuli hydraulics Crimping Booklet

Page 1

CRIMPING BOOKLET (JUNE 2015)


ii

UNIVERSAL

EXTREME TRADITIONAL

EXTREME ISOBARIC

APPLICATION

CLEANING / BLASTING

REFRIGERATION

Web: www.manuli-hydraulics.com


Updates from January 2014 Edition

5

How to Select an Appropriate Crimping Solution

6

Hydraulic Hose Assembly Instructions

9

Tractor/1SN Tractor/2SN Tractor/1SC Tractor/2SC Harvester/17 GoldenIso/14 Lyte-Flex Cover SpirTex/K MultiTex Astro/2 Astro/3 HydroPlast HydroTwin

18 20 22 23 25 27 29 31 32 33 34 35 36 37

EXTREME TRADITIONAL

Universal Hoses

UNIVERSAL

17

EXTREME ISOBARIC

Crimping Data Sheets

1

Contents

40 42 44 45 46 47 49 51 53 55 56 57 58 59 60 61 62 64 66 67 68 69 70 71

CLEANING / BLASTING

RockMaster/1SN RockMaster/2SN RockMaster/2ST RockMaster/2 Plus RockMaster/1SC RockMaster/2SC RockMaster/4SP RockMaster/4SH RockMaster/12 RockMaster/13 RockMaster/15 Equator/1 (Blue) Equator/1 (Black) Equator/2 (Blue) Equator/2 (Black) Pilot NoZone/2K Eternity/2 DiamondSpir ShieldMaster/2 Plus Mine PushFit XtraFlow/2WB XtraFlow/4WS XtraFlow/HT

REFRIGERATION

Traditional

APPLICATION

Extreme Hoses


Isobaric

2 UNIVERSAL EXTREME TRADITIONAL EXTREME ISOBARIC

74 76 78 80 82 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

GoldenIso/21 AntiWear GoldenIso/28 AntiWear GoldenIso/21 XtraFlex GoldenIso/28 XtraFlex GoldenIso/35 XtraFlex GoldenIso/42 XtraFlex GoldenIso/35 LongLife GoldenIso/38 LongLife GoldenIso/45 LongLife ShieldMaster/2000 ShieldMaster/4000 ShieldMaster/5000 ShieldMaster/6000 ShieldMaster/5000 Mine ShieldMaster/6000 Mine ShieldMaster/17 WS DiamondSpir/14 DiamondSpir/21 DiamondSpir/35 ForestMaster/35 ForestMaster/42 MasterTex

Application Oriented Solutions APPLICATION CLEANING / BLASTING

104 105 106 107 108 110 112 113

TwinPower/4000 TwinPower/5000 TwinPower/Plus T�Rex LubeMaster JackMaster Firend CPH/2SC

Water Cleaning and Blasting

REFRIGERATION

Cleaning K-Jet (Blue) K-Jet (Black) SuperJet (Blue) SuperJet (Black) SuperJet/Plus (Blue) SuperJet/Plus (Black) ProJet (Blue) ProJet (Black)

116 118 120 122 124 125 126 127

Blasting GoldenBlast GoldenBlast/Plus GoldenBlast/Six

128 129 130

Web: www.manuli-hydraulics.com


UNIVERSAL EXTREME TRADITIONAL EXTREME ISOBARIC APPLICATION CLEANING / BLASTING

134 135 136 137 138

REFRIGERATION

RefriMaster RefriMaster/Plus RefriStar RefriFast UltraStar

3

Refrigeration


Introduction

4 UNIVERSAL

Dear Valued Customer, It is with great pleasure that Manuli Hydraulics is able to present this latest edition (June 2015) of the Crimping Chart Booklet. In this document we present the most up-to-date information with regards to our entire range of hydraulic and refrigeration hoses and their respective fitting solutions.

EXTREME TRADITIONAL

As Manuli Hydraulics prides itself on being one of the world leaders in providing integrated hydraulic connector solutions, this document represents the cornerstone of our business vision. The information provided within this document is critical to ensure the safe, reliable and consistent production of hydraulic and refrigeration hose assemblies.

EXTREME ISOBARIC

The release of this information in booklet format is the result of our ever increasing number of fitting solutions, designed to cater for a wide range of applications and a geographically diverse customer base. This booklet is intended to be a handy, userfriendly tool that will provide immediate benefit in any assembly line or hydraulic workshop where the Manuli product range is used.

APPLICATION

This latest edition of the Crimping Chart Booklet includes many additions and some updates from the previous version, many of which represent Manuli’s ongoing commitment to the supply of unique, technologically advanced products to the fluid connectors market. Among these innovative solutions is the introduction of the new M03300 and M03500 no-skive ferrules, designed to suit one-wire braid compact small size hoses and medium sized, light duty, wire spiral hoses respectively. Both of these products have been extremely well received by the market in the months since their release.

CLEANING / BLASTING

Another significant addition to this edition of the Crimping Chart Booklet is the introduction of the “Die Number” parameter in the crimping charts. This parameter indicates which die-set number the assemblers should choose when crimping the hose assemblies using Manuli crimping machines. This is an important addition because it prevents the assembler from accidentally choosing the wrong die-set and therefore potentially compromising the quality of the crimping operation. Finally, as this document is intended to support both the distribution and OEM markets Manuli have included specific instructions for ensuring the correct selection of a crimping solution, and also for the correct hydraulic hose assembly procedure. These instructions provide you the customer with the best advice and techniques to ensure the production of professional, high-quality hose assemblies. Yours Sincerely, Manuli Hydraulics Technical Marketing Team

REFRIGERATION Web: www.manuli-hydraulics.com


Updates from January 2014 Edition NEW PRODUCTS or FITTING SOLUTIONS INTRODUCED Remarks New line included

FORESTMASTER/42 DN 19, 25

New line included

SHIELDMASTER/17 WS DN 51

New line included

TWINPOWER/5000 DN 8

New size DN 8 extension, MF+M00120-05 (STD 1)

GOLDENISO/35 XTRAFLEX DN 51

New size included

GOLDENISO/42 XTRAFLEX DN 38

New sizes included

GOLDENISO/45 LONGLIFE DN 6

New size included

GOLDENISO/28 XTRAFLEX DN 51

New fitting solution IP (STD 1)

DIAMONDSPIR/35 DN 76

M02700-48 new ferrule (STD 1). Solution M02800-48 becomes STD 2

ROCKMASTER/12 DN 19 & 25

New fitting solution no-skive MF+M03500-12 & -16 (ALT 1)

GOLDENISO/28 XTRAFLEX DN 19 & 25

New fitting solution no-skive MF+M03500-12 & -16 (ALT 1)

TRACTOR/2SN DN 16

New fitting solution no-skive OPK-10 (ALT 2)

ROCKMASTER/2SN DN 16

New fitting solution no-skive OPK-10 (ALT 2)

GOLDENISO/28 ANTIWEAR DN 16

New fitting solution no-skive OPK-10 (ALT 2)

ROCKMASTER/12 DN 16

New fitting solution no-skive OPK-10 (STD 2)

GOLDENISO/28 XTRAFLEX DN 16

New fitting solution no-skive OPK-10 (STD 2)

TRACTOR/1SC DN 8, 10

M03300 new ferrule (STD 1)

TRACTOR/1SN DN 5, 8, 10

M03300 new ferrule (ALT 2)

TRACTOR/2SC DN 8, 10

M03300 new ferrule (ALT 2)

HARVESTER/17 DN 8, 10

M03300 new ferrule (DN8 STD 1 remove 830 - DN10 ALT 2)

GOLDENISO/14 DN 8, 10

M03300 new ferrule (ALT 1 remove M03400)

ROCKMASTER/1SN DN 8, 10

M03300 new ferrule (ALT 2)

ROCKMASTER/2SC DN 5, 8, 10

M03300 new ferrule (ALT 2)

PILOT DN 5, 6, 8, 10

M03300 new ferrule (STD 1 remove 820/830)

GOLDENISO/21 ANTIWEAR DN 5, 8, 10

M03300 new ferrule (DN5, DN8 STD 1 - DN10 ALT 2)

LUBEMASTER DN 10

M03300 new ferrule (STD 1 - ALT 1 M03400 )

K-JET DN 8, 10

M03300 new ferrule (DN8 STD 1 - DN10 ALT 2 )

GOLDENISO/28 ANTIWEAR DN 6, 8, 10

M03300 new ferrule (ALT 2)

LYTEFLEX DN 6, 8, 10

M03300 new ferrule (ALT 2)

GOLDENISO/14 DN 8

Minifit new fitting + M02400 new ferrule (STD 1)

PILOT DN 6, 8, 10

Minifit new fitting + M02400 new ferrule (STD 2)

PHASE OUT FROM CRIMPING CHART & PRODUCT RANGE GOLDENSPIR/4SP

Phase out

GOLDENSPIR/4SH

Phase out

ASSEMBLING PARAMETERS OPTIMISATION & DESIGN CHANGES Hose type

EXTREME TRADITIONAL EXTREME ISOBARIC APPLICATION

Remarks

Remarks

T°REX DN 31

Multifit + M00110-20TX (STD 1)

ASTRO/3 DN 19

Multifit + M00320-12 new ferrule

SPIRTEX/K DN 19

Multifit + M00320-12 new ferrule

REFRIGERATION

Hose type

UNIVERSAL

5

FORESTMASTER/35 DN 19, 25

CLEANING / BLASTING

Hose type


How to Select an Appropriate Crimping Solution In this revision of the Manuli Hydraulics Crimping Booklet (June 2015), you will find one or more fitting solution provided for each hose type and individual reference in the Manuli range. Manuli Hydraulics offers a wide range of fitting solutions to allow it to meet the needs of a complex, global market.

6 UNIVERSAL

In this chapter you will find guidelines on how to select the correct fitting solutions for your applications. Should you require additional support, contact your Manuli Hydraulics Sales Engineer who will be happy to provide expert advice and information. Also, for special applications support you can contact our Technical Marketing Team.

Definitions: Corresponds to the general purpose MF2000 (two piece fittings) solutions:

EXTREME TRADITIONAL

STANDARD 1

99 Multifit insert, available with No-Skive style ferrules for wire and textile braided hoses (easy assembling) and Skive style ferrules for wire braided and wire spiral light duty hoses 99 Double-Skive Interlock Plus insert and ferrules for heavy duty spiral hoses, preferred by OEMs, for the most severe applications

EXTREME ISOBARIC

A solution for the North American market, based on a No-Skive ferrule design, available with One-Piece (precrimped ferrule) and Two-Piece (traditional) design all over the applicable hose range: STANDARD 2

99 One-Piece OPF fittings (for small bore hoses) and OPK fittings (medium and large bore hoses)

APPLICATION

99 Two-Piece SpiralFit, for medium and large bore hoses, selected for easy assembling, also available for all basic spiral hose lines Alternative fitting solutions to the previous STANDARDS, such as:

CLEANING / BLASTING

99 Skive style ferrules (Multifit insert) for wire braided hoses, that can offer increased robustness and are preferred by OEMs ALTERNATIVES

99 Non-Interlock or simplified solutions for heavy duty hoses, preferred in distribution 99 Interlock solutions on light duty spiral hose requested for longer service life or alternative to safety restraints 99 Other innovative simplified/compact solutions requested on the market

Guidelines for assemblers: REFRIGERATION

The wide range of different fitting solutions for each hose line or single hose reference is intended to meet different market needs, in terms of performance (fatigue resistance of life duration), assembling process style (skive/double skive or no-skive), market segment of reference (original equipment, aftermarket/maintenance, retail, field repair, etc.) and geographical areas where different local factors require users to adopt different styles of components and assembling. It is recommended that all assemblers study the hydraulic applications and the type of customers and users they have to serve in order to identify the most appropriate fitting solution to be proposed.

Web: www.manuli-hydraulics.com


STANDARD 1

Heavy duty wire spiral hoses are proposed with double skive Interlock Plus fittings. These are very robust and reliable, designed for long service life in severe hydraulic applications. This solution is preferred by OEMs and generally selected for the most demanding applications, but advised and commonly used also at distribution market level. In fact, the double skive operation required for assembling is not difficult, and can be easily implemented with dedicated tooling, and carried out by normal qualified personnel. In terms of performance, the Interlock Plus fitting solution offers a very high fatigue resistance, exceeding the norms requirements (1 million or more impulse cycles). It is highly recommended for demanding applications, particularly those which subject the hose assembly to vibrations, high temperatures and flexing movements, or which require high durability (i.e.: equipment working 24 hours/day).

UNIVERSAL EXTREME TRADITIONAL

Light duty wire spiral hoses are proposed with skive ferrules associated with the Multifit universal insert, this solution is easy to assemble, robust and uses the same inventory of inserts as the wire braided hoses. In terms of performance this fitting solution meets and exceeds the international specifications requirements. It is primarily used in aftermarket and OEM supplies.

EXTREME ISOBARIC

Wire braided hoses are proposed with no-skive ferrules associated with the Multifit insert, a universal insert style used for textile reinforced and wire braided hoses. This solution is easy to assemble because it does not require any skiving operation and the visibility of the hose-to-fitting insertion process is very clear thanks to the two piece architecture. In addition the crimp is flat on the ferrule, inventory control is easy and minimal if compared to the one piece fitting style (as a few ferrules lines cover the whole range of hoses with the same universal inserts). This is a common solution throughout Europe but is also well-received globally. In terms of performance, this fitting solution meets and exceed the basic requirements of international norms; it is therefore appropriate for any basic hydraulic application without severe or out-of-standard stresses. It is also widely used in aftermarket when and where definite and long life expectancy requirements are not a major issue.

7

This is the most common fitting solution of the Manuli Hydraulics range and it is based on the concept of a two piece MF2000 fitting.

The major advantage of one piece fittings (OPF & OPK fittings) is that the assembling process is mistake proof as the operator has to select only one reference rather than two. However, the inventory needed is higher than for the two piece fitting style. It is also important that the fitting insertion depth is carefully measured and checked before proceeding with the assembling process. In the North American market, this standard of fitting is commonly used and represents the majority of solutions on the distribution market. This solution is approved according to international norms criteria, and can be proposed for all standard hydraulic applications at the distribution level, for field repair and maintenance activities. Small and middle sized OEMs requiring approvals according to international norms can be served as well. The heavy-duty medium and large bore high-performance hoses are presented with a no-skive two piece fitting solution from the Spiralfit range. This type of fitting, used worldwide, presents a long insert with high sealing property and no-skive robust ferrules, designed for wire spiral high pressure hoses. This solution is the answer for the no skive need of the North American market, but also finds interest in many other regions worldwide. The Spiralfit fitting is also the solution for large bore wire braided and spiral hoses up to 4�. Spiralfit fitting solutions can be used for all the standard hydraulic applications, including agriculture, industry, construction equipment, mining, etc., mainly for the distribution market, but also for retail and field repair as well. For OEMs applications Spiralfit can be proposed when basic specification requirements have to be guaranteed and working conditions are not extreme. On the contrary, for heavy duty wire spiral hoses, the STD 1 Interlock Plus fitting solution gives unparalleled performance and durability. Interlock Plus remains a competitive advantage to meet the challenges of the most demanding applications, customers and end users. Further no-skive alternative fitting solutions are sometimes available for some sizes or product lines, in order to satisfy the most demanding needs in terms of price and robustness.

CLEANING / BLASTING

A solution generally preferred by the North American market, usually comprising of a one-piece fitting and/ or a no-skive assembly style. This type of solution is globally recognised as a simple, mistake-proof method of optimising the assembling operation both in the factory and in the field.

REFRIGERATION

STANDARD 2

APPLICATION

The Standard 1 fitting solution is normally advised for all the general market needs, at distribution level, retail, field repair and maintenance activities, also for OEM standard applications.


ALTERNATIVES There are also important alternatives to this standard that must be considered.

8 UNIVERSAL

For wire braided hoses a Skive ferrule is often preferred to the no-skive solution. The skive alternative solution for wire braided hoses offers an increased robustness, in particular for fatigue resistance and leak proof performance in the case of severe applications. This alternative is suggested when the main hydraulic stresses (pressure and temperature in particular) are constantly close to the maximum performance values. In addition, pressure peaks, high vibrations, high fluid velocity, continuous and wide thermal excursions, flexing movements of the assembly, severe routing with tight bending behind the fittings, etc. can increase the need for this more robust solution. It is widely used for pressure lines on various hydraulic machinery (heavy duty excavators, telescopic booms, injection moulding machines, etc.), and is recommended for assemblies mounted on pumps and actuator outlets. OEMs prefer the skive alternative solution for wire braided hose if the supply is dedicated to original equipment applications.

EXTREME TRADITIONAL

Although the increased fatigue resistance of the skive fitting solution for wire braided hoses compared to the no-skive solution has not been clearly quantified, from extensive field and laboratory experience it is estimated that the durability of the assembly increases by as much as 30-50%. As such this is often preferred, and sometimes officially requested, by OEMs from their direct suppliers. The current trend towards compact and efficient hydraulics increases the need for a more reliable solution for use in modern, compact, technological and high performance machines. A similar performance upgrade is also sometimes requested on light duty spiral hose. In this case Manuli Hydraulics offers an Interlock crimping on some hoses. This solution is sometimes requested and accepted as a safety device against hose blow-out.

EXTREME ISOBARIC

For heavy duty wire spiral hoses, the non-Interlock solution is sometimes a preferred alternative for easier assembling. It is commonly used in aftermarket or field repair activities. These solutions should be selected for the less demanding applications only (basic pressure rating, no relevant pressure peaks, absence of extreme temperatures, no flexing conditions, no relevant vibrations, sufficient hose size to keep an appropriate low fluid velocity, etc.).

APPLICATION

Other alternatives present smarter and more efficient solutions. For example, the new dedicated no-skive ferrule (M03300-04) for small size, single-wire braid compact hoses, presents a smart aspect and the hose wall compression under the fitting is optimised. In these cases stocking of an additional ferrule is required.

CLEANING / BLASTING REFRIGERATION Web: www.manuli-hydraulics.com


Hydraulic Hose Assembly Instructions

REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

EXTREME TRADITIONAL

UNIVERSAL

9

It is important to ensure that all hydraulic hose assemblies made using Manuli hoses and MF fittings (MF2000 and MF3000) are manufactured according to the following procedure. For further guidance on this procedure please refer to the “Assembly Information and Instruction” section on www.manuli-hydraulics.com.


10

UNIVERSAL

EXTREME TRADITIONAL

EXTREME ISOBARIC

APPLICATION

CLEANING / BLASTING

REFRIGERATION

Web: www.manuli-hydraulics.com


REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

EXTREME TRADITIONAL

UNIVERSAL

11


12

UNIVERSAL

EXTREME TRADITIONAL

EXTREME ISOBARIC

APPLICATION

CLEANING / BLASTING

REFRIGERATION

Web: www.manuli-hydraulics.com


REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

EXTREME TRADITIONAL

UNIVERSAL

13


14

UNIVERSAL

EXTREME TRADITIONAL

EXTREME ISOBARIC

APPLICATION

CLEANING / BLASTING

REFRIGERATION

Web: www.manuli-hydraulics.com


REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

EXTREME TRADITIONAL

UNIVERSAL

15


16

UNIVERSAL

EXTREME TRADITIONAL

EXTREME ISOBARIC

APPLICATION

CLEANING / BLASTING

REFRIGERATION

Web: www.manuli-hydraulics.com


REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

EXTREME TRADITIONAL

UNIVERSAL

17


CRIMPING CHART BOOKLET JUNE 2015

TRACTOR/1SN CRIMP VERSION:

18

Release number: PART. NO.

UNIVERSAL EXTREME TRADITIONAL

H02004005* H02004A06* H02004008* H02004010* H02004012* H01006016* H01006019* H01006025* H01006032* H01006040* H01006051* H01006060*

Standard 1

1.0 HOSE SIZE DN Dash 5 -3 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32 60 - 38

Inch 3/16" 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2" 2.3/8"

Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit

Ferrule M03400-03 M03400-04 M03400-05 M03400-06 M03400-08 M03400-10 M03400-12 M03400-16 M03400-20 M03400-24 M03400-32 M03400-38

Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive

Crimp. Diam. mm 16,1 17,9 18,7 20,6 23,5 27,0 30,9 39,2 48,6 57,0 69,5 76,1

inch 0,634 0,705 0,736 0,811 0,925 1,063 1,217 1,543 1,913 2,244 2,736 2,996

DIE N. 15 15 18 18 21 24 30 36 48 51 66 73

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

APPLICATION

CRIMP VERSION: Release number: PART. NO.

CLEANING / BLASTING

H02004005* H02004A06* H02004008* H02004010* H02004012* H01006016* H01006019* H01006025* H01006032* H01006040* H01006051*

Standard 2

1.0 HOSE SIZE DN Dash 5 -3 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32

Inch 3/16" 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"

Insert Type

Ferrule OPF-03 OPF-04 OPF-05 OPF-06 OPF-08 OPF-10 OPF-12 OPF-16 OPK-20 OPK-24 OPK-32

Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive

Crimp. Diam. mm 15,9 17,8 18,4 20,6 22,8 26,4 30,6 38,4 49,8 57,2 71,7

inch 0,626 0,701 0,724 0,811 0,898 1,039 1,205 1,512 1,961 2,252 2,823

DIE N. 15 15 18 18 21 24 30 36 48 51 70

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

REFRIGERATION

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

TRACTOR/1SN

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

TRACTOR/1SN

DN Dash 5 -3 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32

Inch 3/16" 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"

Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit

Ferrule M00120-03 M00120-04 M00120-05 M00120-06 M00120-08 M00120-10 M00120-12 M00120-16 M00110-20 M00110-24 M00110-32

Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive

Crimp. Diam.

mm 18,0 23,0 23,0 23,0 26,0 30,0 32,0 36,0 42,0 56,0 56,0

mm 14,5 16,3 17,4 19,6 22,5 27,3 31,3 38,6 47,5 53,0 66,0

inch 0,71 0,91 0,91 0,91 1,02 1,18 1,26 1,42 1,65 2,20 2,20

inch 0,571 0,642 0,685 0,772 0,886 1,075 1,232 1,520 1,870 2,087 2,598

DIE N. 12 15 15 18 21 24 30 36 45 51 62

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

CRIMP VERSION: Release number: PART. NO. H02004005* H02004A06* H02004008* H02004010*

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

Alternative 2

2.0 HOSE SIZE DN Dash 5 -3 6 -4 8 -5 10 -6

Inch 3/16" 1/4" 5/16" 3/8"

Insert Type

Ferrule

Crimping Type

Multifit Multifit Multifit Multifit

M03300-03 M03300-04 M03300-05 M03300-06

No Skive No Skive No Skive No Skive

Crimp. Diam. mm 15,1 16,9 18,3 20,7

inch 0,594 0,665 0,720 0,815

DIE N. 12 15 15 18

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

Skive length tolerance: Crimping diameter tolerance:

19

External Skive Length

UNIVERSAL

H02004005* H02004A06* H02004008* H02004010* H02004012* H01006016* H01006019* H01006025* H01006032* H01006040* H01006051*

HOSE SIZE

EXTREME TRADITIONAL

PART. NO.

Alternative 1

1.0

APPLICATION

Release number:

CLEANING / BLASTING

CRIMP VERSION:

TRACTOR/1SN


CRIMPING CHART BOOKLET JUNE 2015

TRACTOR/2SN CRIMP VERSION:

20

Release number: PART. NO.

UNIVERSAL EXTREME TRADITIONAL

H01027005* H01027006* H01027008* H01027010* H01027012* H01027016* H01027019* H01027025* H01027032* H01027040* H01027051* H01027060*

Standard 1

1.0 HOSE SIZE DN Dash 5 -3 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32 60 - 38

Inch 3/16" 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2" 2.3/8"

Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit

Ferrule M03400-03 M03400-04 M03400-05 M03400-06 M03400-08 M03400-10 M03400-12 M03400-16 M03400-20 M03400-24 M03400-32 M03400-38

Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive

Crimp. Diam. mm 16,8 18,6 19,7 21,4 24,3 28,1 31,9 40,0 50,7 59,6 72,5 76,1

inch 0,661 0,732 0,776 0,843 0,957 1,106 1,256 1,575 1,996 2,346 2,854 2,996

DIE N. 15 18 18 21 21 27 30 39 48 57 72 73

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

APPLICATION

CRIMP VERSION: Release number: PART. NO.

CLEANING / BLASTING

H01027005* H01027006* H01027008* H01027010* H01027012* H01027016* H01027019* H01027025* H01027032* H01027040* H01027051*

Standard 2

1.0 HOSE SIZE DN Dash 5 -3 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32

Inch 3/16" 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"

Insert Type

Ferrule OPF-03 OPF-04 OPF-05 OPF-06 OPF-08 OPF-10 OPF-12 OPF-16 OPK-20 OPK-24 OPK-32

Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive

Crimp. Diam. mm 16,6 18,8 19,7 21,5 24,1 27,6 31,9 39,7 52,7 59,8 73,6

inch 0,654 0,740 0,776 0,846 0,949 1,087 1,256 1,563 2,075 2,354 2,898

DIE N. 15 18 18 21 21 27 30 39 51 57 73

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

REFRIGERATION

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

TRACTOR/2SN

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

TRACTOR/2SN

DN Dash 5 -3 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32

Inch 3/16" 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"

Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit

Ferrule M00910-03 M00910-04 M00910-05 M00910-06 M00910-08 M00910-10 M00920-12 M00920-16 M00920-20 M00910-24 M00910-32

Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive

Crimp. Diam.

mm 20,0 25,0 23,0 27,0 28,0 33,0 32,0 42,0 48,0 58,0 59,0

mm 17,4 17,5 21,0 22,0 25,5 28,7 33,4 41,5 51,0 58,1 71,6

inch 0,79 0,98 0,91 1,06 1,10 1,30 1,26 1,65 1,89 2,28 2,32

inch 0,685 0,689 0,827 0,866 1,004 1,130 1,315 1,634 2,008 2,287 2,819

DIE N. 15 15 18 21 24 27 33 39 48 57 70

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

CRIMP VERSION: Release number: PART. NO. H01027010* H01027012* H01027016* H01027019* H01027025*

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

Alternative 2

2.0 HOSE SIZE DN Dash 10 -6 12 -8 16 - 10 19 - 12 25 - 16

Inch 3/8" 1/2" 5/8" 3/4" 1"

Insert Type

Ferrule

Crimping Type

OPK-06 OPK-08 OPK-10 OPK-12 OPK-16

No Skive No Skive No Skive No Skive No Skive

Crimp. Diam. mm 23,5 27,1 30,1 34,9 43,0

inch 0,925 1,067 1,185 1,374 1,693

DIE N. 21 24 27 33 42

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

Skive length tolerance: Crimping diameter tolerance:

21

External Skive Length

UNIVERSAL

H01027005* H01027006* H01027008* H01027010* H01027012* H01027016* H01027019* H01027025* H01027032* H01027040* H01027051*

HOSE SIZE

EXTREME TRADITIONAL

PART. NO.

Alternative 1

1.0

APPLICATION

Release number:

CLEANING / BLASTING

CRIMP VERSION:

TRACTOR/2SN


CRIMPING CHART BOOKLET JUNE 2015

TRACTOR/1SC CRIMP VERSION:

22

Release number: PART. NO.

UNIVERSAL EXTREME TRADITIONAL

H01013006* H01013008* H01013010* H01013012* H01013016* H01013019* H01013025* H01013031* H01013038* H01013051* H01013063* H01013076*

Standard 1

3.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32 63 - 40 76 - 48

Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2" 2.1/2" 3"

Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit

Ferrule M03300-04 M03300-05 M03300-06 M00820-08 M00820-10 M00820-12 M00820-16 M00820-20 M00820-24 M00820-32 M03400-40 M03400-48

Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive

Crimp. Diam. mm 16,5 17,6 19,9 22,6 26,4 29,5 37,9 44,9 51,8 64,6 77,5 94,3

inch 0,650 0,693 0,783 0,890 1,039 1,161 1,492 1,768 2,039 2,543 3,051 3,713

DIE N. 15 15 18 21 24 27 36 42 51 62 76 90

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2mm (0 /-0.008 inch)

APPLICATION

CRIMP VERSION: Release number: PART. NO.

CLEANING / BLASTING

H01013006* H01013008* H01013010* H01013012* H01013016* H01013019* H01013025* H01013031*

Standard 2

1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20

Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4"

Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit

Ferrule M00120-04 M00120-05 M00120-06 M00120-08 M00820-10 M00820-12 M00820-16 M00820-20

Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive

External Skive Length

Crimp. Diam.

mm 23,0 23,0 23,0 26,0 29,0 32,0 38,0 43,0

mm 15,8 16,5 19,1 22,3 24,4 27,4 35,8 43,2

inch 0,91 0,91 0,91 1,02 1,14 1,26 1,50 1,69

inch 0,622 0,650 0,752 0,878 0,961 1,079 1,409 1,701

DIE N. 15 15 18 21 24 27 33 42

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION TRACTOR/1SC

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

TRACTOR/2SC

Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2" 2.1/2" 3"

Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit

Ferrule M03400-04 M03400-05 M03400-06 M03400-08 M03400-10 M03400-12 M03400-16 M03400-20 M03400-24 M03400-32 M03400-40 M03400-48

Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive

mm 18,2 19,0 20,6 23,5 27,4 31,1 39,1 48,7 56,2 69,0 80,0 96,0

inch 0,717 0,748 0,811 0,925 1,079 1,224 1,539 1,917 2,213 2,717 3,150 3,780

DIE N. 15 18 18 21 27 30 36 48 51 66 76 95

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

CRIMP VERSION: Release number: PART. NO. H01025006* H01025008* H01025010* H01025012* H01025016* H01025019* H01025025* H01025031* H01025038* H01025051*

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

Standard 2

1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32

Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"

Insert Type

Ferrule OPF-04 OPF-05 OPF-06 OPF-08 OPF-10 OPF-12 OPF-16 OPK-20 OPK-24 OPK-32

Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive

Crimp. Diam. mm 17,7 18,5 20,6 23,5 26,8 30,7 38,7 50,4 57,8 71,3

inch 0,697 0,728 0,811 0,925 1,055 1,209 1,524 1,984 2,276 2,807

DIE N. 15 18 18 21 24 30 36 48 57 70

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

Skive length tolerance: Crimping diameter tolerance:

23

Crimp. Diam.

UNIVERSAL

H01025006* H01025008* H01025010* H01025012* H01025016* H01025019* H01025025* H01025031* H01025038* H01025051* H01025063* H01025076*

HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32 63 - 40 76 - 48

EXTREME TRADITIONAL

PART. NO.

Standard 1

1.0

APPLICATION

Release number:

CLEANING / BLASTING

CRIMP VERSION:

TRACTOR/2SC


CRIMPING CHART BOOKLET JUNE 2015

TRACTOR/2SC CRIMP VERSION:

24

Release number: PART. NO.

UNIVERSAL

H01025006* H01025008* H01025010* H01025012* H01025016* H01025019* H01025025* H01025031* H01025038* H01025051*

Alternative 1

1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32

Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"

Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit

Ferrule M00120-04 M00120-05 M00120-06 M00120-08 M00120-10 M00120-12 M00120-16 M00110-20 M00110-24 M00110-32

Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive

External Skive Length

Crimp. Diam.

mm 23,0 23,0 23,0 26,0 30,0 32,0 36,0 45,0 59,0 59,0

mm 16,5 17,8 20,2 23,6 27,8 31,5 38,6 46,6 52,9 66,0

inch 0,91 0,91 0,91 1,02 1,18 1,26 1,42 1,77 2,32 2,32

inch 0,650 0,701 0,795 0,929 1,094 1,240 1,520 1,835 2,083 2,598

DIE N. 15 15 18 21 27 30 36 45 51 62

EXTREME TRADITIONAL

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

EXTREME ISOBARIC

CRIMP VERSION: APPLICATION

Release number: PART. NO. H01025006* H01025008* H01025010*

Alternative 2

3.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6

Inch 1/4" 5/16" 3/8"

Insert Type Multifit Multifit Multifit

Ferrule M03300-04 M03300-05 M03300-06

Crimping Type No Skive No Skive No Skive

Crimp. Diam. mm 17,0 18,6 20,5

inch 0,669 0,732 0,807

DIE N. 15 18 18

CLEANING / BLASTING

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2mm (0 /-0.008 inch)

REFRIGERATION TRACTOR/2SC

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

HARVESTER/17

H01056006* H01056008* H01056A10* H01056A12*

Inch 1/4" 5/16" 3/8" 1/2"

Insert Type Multifit Multifit Multifit Multifit

Ferrule M03300-04 M03300-05 M03400-06 M03400-08

Crimping Type No Skive No Skive No Skive No Skive

Crimp. Diam. mm 16,5 17,6 20,2 23,1

inch 0,650 0,693 0,795 0,909

DIE N. 15 15 18 21

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2mm (0 /-0.008 inch)

CRIMP VERSION: Release number: PART. NO. H01056006* H01056008* H01056A10* H01056A12*

EXTREME TRADITIONAL

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Standard 2

1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8

Inch 1/4" 5/16" 3/8" 1/2"

Insert Type

Ferrule

Crimping Type

OPF-04 OPF-05 OPF-06 OPF-08

No Skive No Skive No Skive No Skive

Crimp. Diam. mm 16,9 17,9 20,4 22,8

inch 0,665 0,705 0,803 0,898

DIE N. 15 15 18 21

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

CLEANING / BLASTING

Skive length tolerance: Crimping diameter tolerance:

25

HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8

UNIVERSAL

PART. NO.

Standard 1

3.0

EXTREME ISOBARIC

Release number:

APPLICATION

CRIMP VERSION:

HARVESTER/17


CRIMPING CHART BOOKLET JUNE 2015

HARVESTER/17 CRIMP VERSION:

26

Release number: PART. NO.

UNIVERSAL

H01056006* H01056008* H01056A10* H01056A12*

Alternative 1

1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8

Inch 1/4" 5/16" 3/8" 1/2"

Insert Type Multifit Multifit Multifit Multifit

Ferrule M00120-04 M00120-05 M00120-06 M00120-08

Crimping Type External Skive External Skive External Skive External Skive

External Skive Length

Crimp. Diam.

mm 23,0 23,0 23,0 26,0

mm 15,8 16,5 19,8 22,6

inch 0,91 0,91 0,91 1,02

inch 0,622 0,650 0,780 0,890

DIE N. 15 15 18 21

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

EXTREME TRADITIONAL

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

EXTREME ISOBARIC

CRIMP VERSION: Release number: PART. NO. H01056A10*

Alternative 2

1.0 HOSE SIZE DN Dash 10 -6

Inch 3/8"

Insert Type

Ferrule

Crimping Type

Multifit

M03300-06

No Skive

Crimp. Diam. mm 20,2

inch 0,795

DIE N. 18

APPLICATION

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

CLEANING / BLASTING REFRIGERATION HARVESTER/17

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

GOLDENISO/14

H02011006* H02011008* H02011010*

Inch 1/4" 5/16" 3/8"

Insert Type Minifit Minifit Minifit

Ferrule M02400-04 M02400-05 M02400-06

Crimping Type No Skive No Skive No Skive

Crimp. Diam. mm 14,8 17,0 20,1

inch 0,583 0,669 0,791

DIE N. 12 15 18

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

CRIMP VERSION: Release number: PART. NO. H02011006* H02011010*

EXTREME TRADITIONAL

Skive length tolerance: Crimping diameter tolerance:

Standard 2

1.0 HOSE SIZE DN Dash 6 -4 10 -6

Inch 1/4" 3/8"

Insert Type

Ferrule

Crimping Type

OPF-04 OPF-06

No Skive No Skive

Crimp. Diam. mm 16,9 20,4

inch 0,665 0,803

DIE N. 15 18

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

CLEANING / BLASTING

Skive length tolerance: Crimping diameter tolerance:

27

HOSE SIZE DN Dash 6 -4 8 -5 10 -6

EXTREME ISOBARIC

PART. NO.

Standard 1

2.0

APPLICATION

Release number:

UNIVERSAL

CRIMP VERSION:

GOLDENISO/14


CRIMPING CHART BOOKLET JUNE 2015

GOLDENISO/14 CRIMP VERSION:

28

Release number: PART. NO.

UNIVERSAL

H02011006* H02011008* H02011010*

Alternative 1

2.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6

Inch 1/4" 5/16" 3/8"

Insert Type Multifit Multifit Multifit

Ferrule M03300-04 M03300-05 M03300-06

Crimping Type No Skive No Skive No Skive

Crimp. Diam. mm 16,5 17,6 20,2

inch 0,650 0,693 0,795

DIE N. 15 15 18

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

EXTREME TRADITIONAL

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION GOLDENISO/14

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

LYTE-FLEX

Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1"

Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit

Ferrule M03400-04 M03400-05 M03400-06 M03400-08 M03400-10 M03400-12 M03400-16

Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive

mm 18,1 19,0 20,7 23,5 27,3 31,2 38,7

inch 0,713 0,748 0,815 0,925 1,075 1,228 1,524

DIE N. 15 18 18 21 24 30 36

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

CRIMP VERSION: Release number: PART. NO. H01084006* H01084008* H01084010* H01084012* H01084016* H01084019* H01084025*

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

Standard 2

1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16

Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1"

Insert Type

Ferrule

Crimping Type

OPF-04 OPF-05 OPF-06 OPF-08 OPF-10 OPF-12 OPF-16

No Skive No Skive No Skive No Skive No Skive No Skive No Skive

Crimp. Diam. mm 17,7 18,5 20,8 23,5 27,0 30,8 38,4

inch 0,697 0,728 0,819 0,925 1,063 1,213 1,512

DIE N. 15 18 18 21 24 30 36

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

Skive length tolerance: Crimping diameter tolerance:

29

Crimp. Diam.

UNIVERSAL

H01084006* H01084008* H01084010* H01084012* H01084016* H01084019* H01084025*

HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16

EXTREME TRADITIONAL

PART. NO.

Standard 1

1.0

APPLICATION

Release number:

CLEANING / BLASTING

CRIMP VERSION:

LYTE-FLEX


CRIMPING CHART BOOKLET JUNE 2015

LYTE-FLEX CRIMP VERSION:

30

Release number: PART. NO.

UNIVERSAL

H01084006* H01084008* H01084010* H01084012* H01084016* H01084019* H01084025*

Alternative 1

1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16

Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1"

Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit

Ferrule M00120-04 M00120-05 M00120-06 M00120-08 M00120-10 M00120-12 M00120-16

Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive External Skive

External Skive Length

Crimp. Diam.

mm 23,0 23,0 23,0 26,0 30,0 32,0 36,0

mm 16,6 17,8 20,4 23,6 28,1 31,6 38,3

inch 0,91 0,91 0,91 1,02 1,18 1,26 1,42

inch 0,654 0,701 0,803 0,929 1,106 1,244 1,508

DIE N. 15 15 18 21 27 30 36

EXTREME TRADITIONAL

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

EXTREME ISOBARIC

CRIMP VERSION: Release number: PART. NO.

APPLICATION

H01084006* H01084008* H01084010*

Alternative 2

1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6

Inch 1/4" 5/16" 3/8"

Insert Type

Ferrule

Crimping Type

Multifit Multifit Multifit

M03300-04 M03300-05 M03300-06

No Skive No Skive No Skive

Crimp. Diam. mm 16,9 18,6 20,7

inch 0,665 0,732 0,815

DIE N. 15 18 18

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

CLEANING / BLASTING

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION LYTE-FLEX

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

COVER Insert Type Multifit Multifit Multifit Multifit Multifit Multifit

Ferrule M00310-03 M00310-04 M00310-05 M00310-06 M00310-08 M00310-10

Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive

mm 14,6 16,7 17,5 20,7 24,2 27,7

inch 0,575 0,657 0,689 0,815 0,953 1,091

DIE N. 12 15 15 18 21 27

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

CRIMP VERSION: Release number: PART. NO. H05002005* H05002006* H05002008* H05002010* H05002012*

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

Standard 2

1.0 HOSE SIZE DN Dash Inch 5 -4 3/16" 6 -5 1/4" 8 -6 5/16" 10 - 8 13/32" 12 - 10 1/2"

Insert Type

Ferrule OPF-03 OPF-04 OPF-05 OPF-06 OPF-08

Crimping Type No Skive No Skive No Skive No Skive No Skive

Crimp. Diam. mm 14,7 19,7 20,6 21,4 23,6

inch 0,579 0,776 0,811 0,843 0,929

DIE N. 12 18 18 21 21

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

Skive length tolerance: Crimping diameter tolerance:

31

Crimp. Diam.

UNIVERSAL

H05002005* H05002006* H05002008* H05002010* H05002012* H05002016*

HOSE SIZE DN Dash Inch 5 -4 3/16" 6 -5 1/4" 8 -6 5/16" 10 - 8 13/32" 12 - 10 1/2" 16 - 12 5/8"

EXTREME TRADITIONAL

PART. NO.

Standard 1

1.0

APPLICATION

Release number:

CLEANING / BLASTING

CRIMP VERSION:

COVER


CRIMPING CHART BOOKLET JUNE 2015

SPIRTEX/K CRIMP VERSION:

32

Release number: PART. NO.

UNIVERSAL

H30005016* H30005019* H30005025* H30005031* H30005038* H30005051* H30005063* H30005076*

Standard 1

2.0 HOSE SIZE DN Dash 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32 63 - 40 76 - 48

Inch 5/8" 3/4" 1" 1.1/4" 1.1/2" 2" 2.1/2" 3"

Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit

Ferrule M00310-10 M00320-12 M00920-16 M00920-20 M00910-24 M00910-32 M03400-40 M03400-48

Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive

Crimp. Diam. mm 27,5 32,5 42,5 49,8 57,5 71,5 80,7 95,2

inch 1,083 1,280 1,673 1,961 2,264 2,815 3,177 3,748

DIE N. 27 30 42 48 57 70 76 90

EXTREME TRADITIONAL

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION SPIRTEX/K

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

MULTITEX PART. NO. H09067005* H09067006* H09067008* H09067010* H09067012* H09073016* H09073019* H09073025*

HOSE SIZE DN Dash 5 -3 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16

Inch 3/16" 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1"

Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit

Ferrule M00820-03 M00830-04 M00830-05 M00820-06 M00820-08 M00820-10 M00820-12 M00820-16

Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive

Crimp. Diam. mm 12,1 15,0 16,0 18,4 22,6 26,1 29,7 36,3

inch 0,476 0,591 0,630 0,724 0,890 1,028 1,169 1,429

DIE N. 10 12 15 18 21 24 27 33

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

33

Standard 1

1.0

UNIVERSAL

Release number:

EXTREME TRADITIONAL

CRIMP VERSION:

MULTITEX


CRIMPING CHART BOOKLET JUNE 2015

ASTRO/2 CRIMP VERSION:

34

Release number: PART. NO.

UNIVERSAL

H09045006* H09045008* H09045010* H09045012* H09045016* H09045019* H09045025* H09045032*

Standard 1

1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20

Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4"

Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit

Ferrule M00830-04 M00830-05 M00820-06 M00820-08 M00820-10 M00820-12 M00820-16 M00820-20

Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive

Crimp. Diam. mm 15,9 16,9 19,2 22,9 26,9 30,4 38,1 45,7

inch 0,626 0,665 0,756 0,902 1,059 1,197 1,500 1,799

DIE N. 15 15 18 21 24 30 36 45

EXTREME TRADITIONAL

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION ASTRO/2

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

ASTRO/3 PART. NO. H09046006* H09046008* H09046010* H09046012* H09046016* H09046019* H09046025* H09046032* H09046040* H09046051*

HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32

Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"

Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit

Ferrule M00310-04 M00310-05 M00310-06 M00310-08 M00310-10 M00320-12 M00310-16 M00310-20 M00910-24 M00910-32

Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive

Crimp. Diam. mm 16,1 17,2 20,4 23,2 27,0 31,6 38,3 44,2 59,0 71,5

inch 0,634 0,677 0,803 0,913 1,063 1,244 1,508 1,740 2,323 2,815

DIE N. 15 15 18 21 24 30 36 42 57 70

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

35

Standard 1

2.0

UNIVERSAL

Release number:

EXTREME TRADITIONAL

CRIMP VERSION:

ASTRO/3


CRIMPING CHART BOOKLET JUNE 2015

HYDROPLAST CRIMP VERSION:

36

Release number: PART. NO.

UNIVERSAL

H30010005* H30010006* H30010008* H30010010* H30010012*

Standard 1

1.0 HOSE SIZE DN Dash 5 -3 6 -4 8 -5 10 -6 12 -8

Inch 3/16" 1/4" 5/16" 3/8" 1/2"

Insert Type Multifit Multifit Multifit Multifit Multifit

Ferrule M00820-03 M00830-04 M00830-05 M00820-06 M00820-08

Crimping Type No Skive No Skive No Skive No Skive No Skive

Crimp. Diam. mm 11,8 14,4 16,2 18,1 22,7

inch 0,465 0,567 0,638 0,713 0,894

DIE N. 10 12 15 15 21

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

EXTREME TRADITIONAL

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION HYDROPLAST

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

HYDROTWIN PART. NO. H30011005* H30011006* H30011008* H30011010* H30011012*

HOSE SIZE DN Dash 5 -3 6 -4 8 -5 10 -6 12 -8

Inch 3/16" 1/4" 5/16" 3/8" 1/2"

Insert Type Multifit Multifit Multifit Multifit Multifit

Ferrule M00820-03 M00830-04 M00830-05 M00820-06 M00820-08

Crimping Type No Skive No Skive No Skive No Skive No Skive

Crimp. Diam. mm 11,8 14,4 16,2 18,1 22,7

inch 0,465 0,567 0,638 0,713 0,894

DIE N. 10 12 15 15 21

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

37

Standard 1

1.0

UNIVERSAL

Release number:

EXTREME TRADITIONAL

CRIMP VERSION:

HYDROTWIN


38

UNIVERSAL

EXTREME TRADITIONAL

EXTREME ISOBARIC

APPLICATION

CLEANING / BLASTING

REFRIGERATION

Web: www.manuli-hydraulics.com


REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

EXTREME TRADITIONAL

UNIVERSAL

39


CRIMPING CHART BOOKLET JUNE 2015

ROCKMASTER/1SN CRIMP VERSION:

40

Release number: PART. NO.

UNIVERSAL EXTREME TRADITIONAL

H01007006* H01007008* H01007010* H01007012* H01007016* H01007019* H01007025* H01007032* H01007040* H01007051* H01007060*

Standard 1

1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32 60 - 38

Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2" 2.3/8"

Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit

Ferrule M03400-04 M03400-05 M03400-06 M03400-08 M03400-10 M03400-12 M03400-16 M03400-20 M03400-24 M03400-32 M03400-38

Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive

Crimp. Diam. mm 17,9 18,7 20,6 23,5 27,0 30,9 39,2 48,6 57,0 69,5 76,1

inch 0,705 0,736 0,811 0,925 1,063 1,217 1,543 1,913 2,244 2,736 2,996

DIE N. 15 18 18 21 24 30 36 48 51 66 73

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

APPLICATION

CRIMP VERSION: Release number: PART. NO.

CLEANING / BLASTING

H01007006* H01007008* H01007010* H01007012* H01007019* H01007025* H01007032* H01007040* H01007051*

Standard 2

1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32

Inch 1/4" 5/16" 3/8" 1/2" 3/4" 1" 1.1/4" 1.1/2" 2"

Insert Type

Ferrule

Crimping Type

OPF-04 OPF-05 OPF-06 OPF-08 OPF-12 OPF-16 OPK-20 OPK-24 OPK-32

No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive

Crimp. Diam. mm 17,8 18,4 20,6 22,8 30,6 38,4 49,8 57,2 71,7

inch 0,701 0,724 0,811 0,898 1,205 1,512 1,961 2,252 2,823

DIE N. 15 18 18 21 30 36 48 51 70

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION ROCKMASTER/1SN

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

ROCKMASTER/1SN PART. NO. H01007006* H01007008* H01007010* H01007012* H01007016* H01007019* H01007025* H01007032* H01007040* H01007051*

HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32

Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"

Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit

Ferrule M00120-04 M00120-05 M00120-06 M00120-08 M00120-10 M00120-12 M00120-16 M00110-20 M00110-24 M00110-32

Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive

External Skive Length

Crimp. Diam.

mm 23,0 23,0 23,0 26,0 30,0 32,0 36,0 42,0 56,0 56,0

mm 16,3 17,4 19,6 22,5 27,3 31,3 38,6 47,5 53,0 66,0

inch 0,91 0,91 0,91 1,02 1,18 1,26 1,42 1,65 2,20 2,20

inch 0,642 0,685 0,772 0,886 1,075 1,232 1,520 1,870 2,087 2,598

DIE N. 15 15 18 21 24 30 36 45 51 62

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

41

Alternative 1

1.0

UNIVERSAL

Release number:

EXTREME TRADITIONAL

CRIMP VERSION:

CRIMP VERSION:

H01007006* H01007008* H01007010*

HOSE SIZE DN Dash 6 -4 8 -5 10 -6

Inch 1/4" 5/16" 3/8"

Insert Type Multifit Multifit Multifit

Ferrule M03300-04 M03300-05 M03300-06

Crimping Type No Skive No Skive No Skive

Crimp. Diam. mm 16,9 18,3 20,7

inch 0,665 0,720 0,815

DIE N. 15 15 18

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

Skive length tolerance: Crimping diameter tolerance:

APPLICATION

PART. NO.

Alternative 2

2.0

CLEANING / BLASTING

Release number:

ROCKMASTER/1SN


CRIMPING CHART BOOKLET JUNE 2015

ROCKMASTER/2SN CRIMP VERSION:

42

Release number: PART. NO.

UNIVERSAL EXTREME TRADITIONAL

H01038006* H01038008* H01038010* H01038012* H01038016* H01038019* H01038025* H01038032* H01038040* H01038051* H01038060*

Standard 1

1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32 60 - 38

Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2" 2.3/8"

Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit

Ferrule M03400-04 M03400-05 M03400-06 M03400-08 M03400-10 M03400-12 M03400-16 M03400-20 M03400-24 M03400-32 M03400-38

Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive

Crimp. Diam. mm 18,6 19,7 21,4 24,3 28,1 31,9 40,0 50,7 59,6 72,5 76,1

inch 0,732 0,776 0,843 0,957 1,106 1,256 1,575 1,996 2,346 2,854 2,996

DIE N. 18 18 21 21 27 30 39 48 57 72 73

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

APPLICATION

CRIMP VERSION: Release number: PART. NO.

CLEANING / BLASTING

H01038006* H01038008* H01038010* H01038012* H01038016* H01038019* H01038025* H01038032* H01038040* H01038051*

Standard 2

1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32

Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"

Insert Type

Ferrule

Crimping Type

OPF-04 OPF-05 OPF-06 OPF-08 OPF-10 OPF-12 OPF-16 OPK-20 OPK-24 OPK-32

No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive

Crimp. Diam. mm 18,8 19,7 21,5 24,1 27,6 31,9 39,7 52,7 59,8 73,6

inch 0,740 0,776 0,846 0,949 1,087 1,256 1,563 2,075 2,354 2,898

DIE N. 18 18 21 21 27 30 39 51 57 73

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION ROCKMASTER/2SN

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

ROCKMASTER/2SN PART. NO. H01038006* H01038008* H01038010* H01038012* H01038016* H01038019* H01038025* H01038032* H01038040* H01038051*

HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32

Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"

Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit

Ferrule M00910-04 M00910-05 M00910-06 M00910-08 M00910-10 M00920-12 M00920-16 M00920-20 M00910-24 M00910-32

Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive

External Skive Length

Crimp. Diam.

mm 25,0 23,0 27,0 28,0 33,0 32,0 42,0 48,0 58,0 59,0

mm 17,5 21,0 22,0 25,5 28,7 33,4 41,5 51,0 58,1 71,6

inch 0,98 0,91 1,06 1,10 1,30 1,26 1,65 1,89 2,28 2,32

inch 0,689 0,827 0,866 1,004 1,130 1,315 1,634 2,008 2,287 2,819

DIE N. 15 18 21 24 27 33 39 48 57 70

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

43

Alternative 1

1.0

UNIVERSAL

Release number:

EXTREME TRADITIONAL

CRIMP VERSION:

CRIMP VERSION:

H01038010* H01038012* H01038016* H01038019* H01038025*

HOSE SIZE DN Dash 10 -6 12 -8 16 - 10 19 - 12 25 - 16

Inch 3/8" 1/2" 5/8" 3/4" 1"

Insert Type

Ferrule OPK-06 OPK-08 OPK-10 OPK-12 OPK-16

Crimping Type No Skive No Skive No Skive No Skive No Skive

Crimp. Diam. mm 23,5 27,1 30,1 34,9 43,0

inch 0,925 1,067 1,185 1,374 1,693

DIE N. 21 24 27 33 42

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

Skive length tolerance: Crimping diameter tolerance:

APPLICATION

PART. NO.

Alternative 2

2.0

CLEANING / BLASTING

Release number:

ROCKMASTER/2SN


CRIMPING CHART BOOKLET JUNE 2015

ROCKMASTER/2ST CRIMP VERSION:

44

Release number: PART. NO.

UNIVERSAL EXTREME TRADITIONAL

H01035005* H01035006* H01035008* H01035010* H01035012* H01035016* H01035019* H01035025* H01035032* H01035040* H01035051*

Standard 1

1.0 HOSE SIZE DN Dash 5 -3 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32

Inch 3/16" 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"

Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit

Ferrule M00910-03 M00910-04 M00910-05 M00910-06 M00910-08 M00910-10 M00920-12 M00920-16 M00920-20 M00910-24 M00910-32

Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive

External Skive Length

Crimp. Diam.

mm 21,0 25,0 23,0 27,0 28,0 33,0 32,0 42,0 50,0 60,0 61,0

mm 17,4 17,5 21,0 22,0 25,5 28,7 33,4 41,5 51,0 58,1 71,6

inch 0,83 0,98 0,91 1,06 1,10 1,30 1,26 1,65 1,97 2,36 2,40

inch 0,685 0,689 0,827 0,866 1,004 1,130 1,315 1,634 2,008 2,287 2,819

DIE N. 15 15 18 21 24 27 33 39 48 57 70

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

APPLICATION CLEANING / BLASTING REFRIGERATION ROCKMASTER/2ST

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

ROCKMASTER/2 PLUS PART. NO. H01101006* H01101010* H01101012* H01101016* H01101019* H01101025* H01101032* H01101038* H01101051* H01101076*

HOSE SIZE DN Dash 6 -4 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32 76 - 48

Inch 1/4" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2" 3"

Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit

Ferrule M03400-04 M00910-06 M00910-08 M00910-10 M00920-12 M00920-16 M00920-20 M00910-24 M00910-32 M03400-48

Crimping Type No Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive

External Skive Length

Crimp. Diam.

mm 0,0 27,0 28,0 33,0 32,0 42,0 48,0 60,0 61,0 61,0

mm 18,2 22,0 25,7 29,1 33,2 41,7 50,8 58,7 71,0 95,0

inch 0,00 1,06 1,10 1,30 1,26 1,65 1,89 2,36 2,40 2,40

inch 0,717 0,866 1,012 1,146 1,307 1,642 2,000 2,311 2,795 3,740

DIE N. 15 21 24 27 30 39 48 57 70 90

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

45

Standard 1

1.0

UNIVERSAL

Release number:

EXTREME TRADITIONAL

CRIMP VERSION:

CRIMP VERSION:

H01101019* H01101025* H01101032*

HOSE SIZE DN Dash 19 - 12 25 - 16 31 - 20

Inch 3/4" 1" 1.1/4"

Insert Type

Ferrule OPK-12 OPK-16 OPK-20

Crimping Type No Skive No Skive No Skive

Crimp. Diam. mm 34,9 42,9 52,9

inch 1,374 1,689 2,083

DIE N. 33 42 51

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

Skive length tolerance: Crimping diameter tolerance:

APPLICATION

PART. NO.

Standard 2

1.0

CLEANING / BLASTING

Release number:

ROCKMASTER/2 PLUS


CRIMPING CHART BOOKLET JUNE 2015

ROCKMASTER/1SC CRIMP VERSION:

46

Release number: PART. NO.

UNIVERSAL

H01108006* H01108008* H01108010* H01108012* H01108016* H01108019* H01108025* H01108031* H01108038* H01108051*

Standard 1

1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32

Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"

Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit

Ferrule M00120-04 M00120-05 M00120-06 M00820-08 M00820-10 M00820-12 M00820-16 M00820-20 M00820-24 M00820-32

Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive No Skive No Skive

External Skive Length

Crimp. Diam.

mm 23,0 23,0 23,0 27,0 29,0 32,0 38,0 43,0 0,0 0,0

mm 15,8 16,5 19,1 21,7 24,4 27,4 36,0 43,2 51,8 64,6

inch 0,91 0,91 0,91 1,06 1,14 1,26 1,50 1,69 0,00 0,00

inch 0,622 0,650 0,752 0,854 0,961 1,079 1,417 1,701 2,039 2,543

DIE N. 15 15 18 21 24 27 33 42 51 62

EXTREME TRADITIONAL

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION ROCKMASTER/1SC

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

ROCKMASTER/2SC Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit

Ferrule M03400-03 M03400-04 M03400-05 M03400-06 M03400-08 M03400-10 M03400-12 M03400-16 M03400-20 M03400-24 M03400-32 M03400-40 M03400-48

Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive

mm 16,3 18,2 19,0 20,6 23,5 27,4 31,1 39,4 48,7 56,2 69,0 80,0 96,0

inch 0,642 0,717 0,748 0,811 0,925 1,079 1,224 1,551 1,917 2,213 2,717 3,150 3,780

DIE N. 15 15 18 18 21 27 30 39 48 51 66 76 95

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

CRIMP VERSION: Release number: PART. NO. H01030005* H01030006* H01030008* H01030010* H01030012* H01030016* H01030019* H01030025* H01030031* H01030038* H01030051*

EXTREME ISOBARIC

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Standard 2

1.0 HOSE SIZE DN Dash 5 -3 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32

Inch 3/16" 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"

Insert Type

Ferrule

Crimping Type

OPF-03 OPF-04 OPF-05 OPF-06 OPF-08 OPF-10 OPF-12 OPF-16 OPK-20 OPK-24 OPK-32

No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive

Crimp. Diam. mm 15,8 17,7 18,5 20,6 23,5 26,8 30,7 38,7 50,4 57,8 71,3

inch 0,622 0,697 0,728 0,811 0,925 1,055 1,209 1,524 1,984 2,276 2,807

DIE N. 15 15 18 18 21 24 30 36 48 57 70

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

ROCKMASTER/2SC

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

47

Crimp. Diam.

UNIVERSAL

Inch 3/16" 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2" 2.1/2" 3"

EXTREME TRADITIONAL

H01030005* H01030006* H01030008* H01030010* H01030012* H01030016* H01030019* H01030025* H01030031* H01030038* H01030051* H01030063* H01030076*

HOSE SIZE DN Dash 5 -3 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32 63 - 40 76 - 48

APPLICATION

PART. NO.

Standard 1

1.0

CLEANING / BLASTING

Release number:

REFRIGERATION

CRIMP VERSION:


CRIMPING CHART BOOKLET JUNE 2015

ROCKMASTER/2SC CRIMP VERSION:

48

Release number:

HOSE SIZE

PART. NO.

UNIVERSAL EXTREME TRADITIONAL

H01030005* H01030006* H01030008* H01030010* H01030012* H01030016* H01030019* H01030025* H01030031* H01030038* H01030051*

Alternative 1

1.0

DN Dash 5 -3 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32

Inch 3/16" 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"

Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit

Ferrule M00120-03 M00120-04 M00120-05 M00120-06 M00120-08 M00120-10 M00120-12 M00120-16 M00110-20 M00110-24 M00110-32

Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive

External Skive Length

Crimp. Diam.

mm 18,0 23,0 23,0 23,0 26,0 30,0 32,0 36,0 45,0 59,0 59,0

mm 14,6 16,5 17,8 20,2 23,6 27,8 31,5 38,6 46,6 52,9 66,0

inch 0,71 0,91 0,91 0,91 1,02 1,18 1,26 1,42 1,77 2,32 2,32

inch 0,575 0,650 0,701 0,795 0,929 1,094 1,240 1,520 1,835 2,083 2,598

DIE N. 12 15 15 18 21 27 30 36 45 51 62

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance:

± 0.5 mm / ± 0.02 inches

EXTREME ISOBARIC

CRIMP VERSION: APPLICATION

Release number: PART. NO. H01030005* H01030006* H01030008* H01030010*

Alternative 2

3.0 HOSE SIZE DN Dash 5 -3 6 -4 8 -5 10 -6

Inch 3/16" 1/4" 5/16" 3/8"

Insert Type Multifit Multifit Multifit Multifit

Ferrule M03300-03 M03300-04 M03300-05 M03300-06

Crimping Type No Skive No Skive No Skive No Skive

Crimp. Diam. mm 15,4 17,0 18,6 20,5

inch 0,606 0,669 0,732 0,807

DIE N. 15 15 18 18

CLEANING / BLASTING

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2mm (0 /-0.008 inch)

REFRIGERATION ROCKMASTER/2SC

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

ROCKMASTER/4SP PART. NO. H10008006* H10008010* H10008012* H10008016* H10008019* H10008025* H10008032* H10008038* H10008051*

HOSE SIZE DN Dash 6 -4 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32

Inch 1/4" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"

Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit

Ferrule M00910-04 M00910-06 M00910-08 M00910-10 M00920-12 M00920-16 M00920-20 M00910-24 M00910-32

Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive

External Skive Length

Crimp. Diam.

mm 24,0 27,0 28,0 33,0 32,0 42,0 48,0 60,0 61,0

mm 18,3 22,8 25,8 28,8 33,6 41,5 51,0 59,5 72,5

inch 0,94 1,06 1,10 1,30 1,26 1,65 1,89 2,36 2,40

inch 0,720 0,898 1,016 1,134 1,323 1,634 2,008 2,343 2,854

DIE N. 15 21 24 27 33 39 48 57 72

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

49

Standard 1

1.0

UNIVERSAL

Release number:

EXTREME TRADITIONAL

CRIMP VERSION:

CRIMP VERSION:

H10008019* H10008025* H10008032* H10008038* H10008051*

HOSE SIZE DN Dash 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32

Inch 3/4" 1" 1.1/4" 1.1/2" 2"

Insert Type

Ferrule

Crimping Type

Spiralfit Spiralfit Spiralfit Spiralfit Spiralfit

M05400-12 M05400-16 M05500-20 M05500-24 M05400-32

No Skive No Skive No Skive No Skive No Skive

Crimp. Diam. mm 36,7 44,4 57,2 64,8 75,8

inch 1,445 1,748 2,252 2,551 2,984

DIE N. 36 42 51 62 73

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

Skive length tolerance: Crimping diameter tolerance:

APPLICATION

PART. NO.

Standard 2

1.0

CLEANING / BLASTING

Release number:

ROCKMASTER/4SP


CRIMPING CHART BOOKLET JUNE 2015

ROCKMASTER/4SP CRIMP VERSION:

50

Release number: PART. NO.

UNIVERSAL

H10008016* H10008019* H10008025*

Alternative 1

1.0 HOSE SIZE DN Dash 16 - 10 19 - 12 25 - 16

Inch 5/8" 3/4" 1"

Insert Type Interlock-Plus Interlock-Plus Interlock-Plus

Ferrule M01500-10 M01500-12 M01500-16

Crimping Type Double Skive Double Skive Double Skive

Internal Skive Length

External Skive Length

Crimp. Diam.

mm 12,0 13,0 15,0

mm 30,0 38,0 49,0

mm 29,0 34,8 41,5

inch 0,47 0,51 0,59

inch 1,18 1,50 1,93

inch 1,142 1,370 1,634

DIE N. 27 33 39

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

EXTREME TRADITIONAL

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION ROCKMASTER/4SP

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

ROCKMASTER/4SH

DN Dash 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32

Inch 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"

Insert Type

Ferrule

Interlock-Plus Interlock-Plus Interlock-Plus Interlock-Plus Interlock-Plus Interlock-Plus

M01500-10 M01500-12 M01500-16 M01500-20 M01500-24 M01500-32

Crimping Type Double Skive Double Skive Double Skive Double Skive Double Skive Double Skive

External Skive Length

Crimp. Diam.

mm 12,0 13,0 15,0 22,0 25,0 29,0

mm 30,0 38,0 49,0 66,0 73,0 86,0

mm 29,8 34,8 41,5 49,5 56,4 73,5

inch 0,47 0,51 0,59 0,87 0,98 1,14

inch 1,18 1,50 1,93 2,60 2,87 3,39

inch 1,173 1,370 1,634 1,949 2,220 2,894

DIE N. 27 33 39 48 51 73

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

CRIMP VERSION: Release number: PART. NO. H10044019* H10044025* H10044032* H10044038* H10044051*

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

Standard 2

1.0 HOSE SIZE DN Dash 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32

Inch 3/4" 1" 1.1/4" 1.1/2" 2"

Insert Type Spiralfit Spiralfit Spiralfit Spiralfit Spiralfit

Ferrule M05400-12 M05400-16 M05400-20 M05400-24 M05400-32

Crimping Type No Skive No Skive No Skive No Skive No Skive

Crimp. Diam. mm 36,7 44,5 52,0 59,7 74,7

inch 1,445 1,752 2,047 2,350 2,941

DIE N. 36 42 51 57 73

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

Skive length tolerance: Crimping diameter tolerance:

51

Internal Skive Length

UNIVERSAL

H10044016* H10044019* H10044025* H10044032* H10044038* H10044051*

HOSE SIZE

EXTREME TRADITIONAL

PART. NO.

Standard 1

2.0

APPLICATION

Release number:

CLEANING / BLASTING

CRIMP VERSION:

ROCKMASTER/4SH


CRIMPING CHART BOOKLET JUNE 2015

ROCKMASTER/4SH CRIMP VERSION:

52

Release number: PART. NO.

UNIVERSAL

H10044019* H10044025* H10044032*

Alternative 1

1.0 HOSE SIZE DN Dash 19 - 12 25 - 16 31 - 20

Inch 3/4" 1" 1.1/4"

Insert Type Multifit Multifit Multifit

Ferrule M00920-12 M00920-16 M00920-20

Crimping Type External Skive External Skive External Skive

External Skive Length

Crimp. Diam.

mm 32,0 42,0 48,0

mm 33,6 41,6 48,8

inch 1,26 1,65 1,89

inch 1,323 1,638 1,921

DIE N. 33 39 48

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

EXTREME TRADITIONAL

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION ROCKMASTER/4SH

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

ROCKMASTER/12

DN Dash 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32

Inch 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"

Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit

Ferrule M00910-06 M00910-08 M00910-10 M00920-12 M00920-16 M00920-20 M00910-24 M00910-32

Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive

Crimp. Diam.

mm 27,0 28,0 33,0 32,0 42,0 48,0 60,0 61,0

mm 22,3 25,8 29,3 33,5 41,3 49,5 58,0 71,0

inch 1,06 1,10 1,30 1,26 1,65 1,89 2,36 2,40

inch 0,878 1,016 1,154 1,319 1,626 1,949 2,283 2,795

DIE N. 21 24 27 33 39 48 57 70

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2mm (0 /-0.008 inch)

CRIMP VERSION: Release number: PART. NO. H10031010* H10031012* H10031016* H10031019* H10031025* H10031A32* H10031040* H10031051*

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

53

External Skive Length

UNIVERSAL

H10031010* H10031012* H10031016* H10031019* H10031025* H10031A32* H10031040* H10031051*

HOSE SIZE

Standard 2

2.0 HOSE SIZE DN Dash 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32

Inch 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"

Insert Type

Ferrule OPK-06 OPK-08 OPK-10 OPK-12 OPK-16 OPK-20 OPK-24 OPK-32

Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive

Crimp. Diam. mm 24,3 27,5 31,0 34,8 42,8 51,4 59,3 73,2

inch 0,957 1,083 1,220 1,370 1,685 2,024 2,335 2,882

DIE N. 21 27 30 33 42 51 57 72

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

Skive length tolerance: Crimping diameter tolerance:

APPLICATION

PART. NO.

Standard 1

1.0

CLEANING / BLASTING

Release number:

EXTREME TRADITIONAL

CRIMP VERSION:

ROCKMASTER/12


CRIMPING CHART BOOKLET JUNE 2015

ROCKMASTER/12 CRIMP VERSION:

54

Release number: PART. NO.

UNIVERSAL

H10031019* H10031025* H10031040* H10031051*

Alternative 1

3.0 HOSE SIZE DN Dash 19 - 12 25 - 16 38 - 24 51 - 32

Inch 3/4" 1" 1.1/2" 2"

Insert Type Multifit Multifit Spiralfit Spiralfit

Ferrule M03500-12 M03500-16 M05400-24 M05400-32

Crimping Type No Skive No Skive No Skive No Skive

Crimp. Diam. mm 35,0 42,6 60,8 74,7

inch 1,378 1,677 2,394 2,941

DIE N. 33 42 57 73

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

EXTREME TRADITIONAL

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION ROCKMASTER/12

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

ROCKMASTER/13

DN Dash 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32

Inch 3/4" 1" 1.1/4" 1.1/2" 2"

Insert Type

Ferrule

Interlock-Plus Interlock-Plus Interlock-Plus Interlock-Plus Interlock-Plus

M01500-12 M01500-16 M01600-20 M01600-24 M01800-32

Crimping Type Double Skive Double Skive Double Skive Double Skive Double Skive

External Skive Length

Crimp. Diam.

mm 13,0 15,0 22,0 25,0 29,0

mm 38,0 49,0 67,0 77,0 84,0

mm 35,8 42,4 53,1 61,0 75,8

inch 0,51 0,59 0,87 0,98 1,14

inch 1,50 1,93 2,64 3,03 3,31

inch 1,409 1,669 2,091 2,402 2,984

DIE N. 33 42 51 57 73

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

CRIMP VERSION: Release number: PART. NO. H10035019* H10035025* H10035032* H10035040* H10035051*

EXTREME TRADITIONAL

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Standard 2

1.0 HOSE SIZE DN Dash 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32

Inch 3/4" 1" 1.1/4" 1.1/2" 2"

Insert Type

Ferrule

Crimping Type

Spiralfit Spiralfit Spiralfit Spiralfit Spiralfit

M05400-12 M05400-16 M05500-20 M05500-24 M05500-32

No Skive No Skive No Skive No Skive No Skive

Crimp. Diam. mm 37,3 45,1 57,9 65,8 79,8

inch 1,469 1,776 2,280 2,591 3,142

DIE N. 36 42 57 62 76

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

Skive length tolerance: Crimping diameter tolerance:

55

Internal Skive Length

UNIVERSAL

H10035019* H10035025* H10035032* H10035040* H10035051*

HOSE SIZE

EXTREME ISOBARIC

PART. NO.

Standard 1

2.0

APPLICATION

Release number:

CLEANING / BLASTING

CRIMP VERSION:

ROCKMASTER/13


CRIMPING CHART BOOKLET JUNE 2015

ROCKMASTER/15 CRIMP VERSION:

56

Release number: PART. NO.

UNIVERSAL

H10049019* H10049025* H10049A32* H10049040*

Standard 1

1.0 HOSE SIZE DN Dash 19 - 12 25 - 16 31 - 20 38 - 24

Inch 3/4" 1" 1.1/4" 1.1/2"

Insert Type

Ferrule

Interlock-Plus Interlock-Plus Interlock-Plus Interlock-Plus

M01500-12 M01500-16 M01600-20 M01600-24

Crimping Type Double Skive Double Skive Double Skive Double Skive

Internal Skive Length

External Skive Length

Crimp. Diam.

mm 13,0 15,0 22,0 25,0

mm 38,0 49,0 67,0 77,0

mm 34,8 41,5 52,9 61,0

inch 0,51 0,59 0,87 0,98

inch 1,50 1,93 2,64 3,03

inch 1,370 1,634 2,083 2,402

DIE N. 33 39 51 57

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

EXTREME TRADITIONAL

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

EXTREME ISOBARIC

CRIMP VERSION: Release number: PART. NO.

APPLICATION

H10049019* H10049025* H10049A32* H10049040*

Standard 2

1.0 HOSE SIZE DN Dash 19 - 12 25 - 16 31 - 20 38 - 24

Inch 3/4" 1" 1.1/4" 1.1/2"

Insert Type

Ferrule

Crimping Type

Spiralfit Spiralfit Spiralfit Spiralfit

M05400-12 M05400-16 M05500-20 M05500-24

No Skive No Skive No Skive No Skive

Crimp. Diam. mm 36,7 44,5 57,6 65,8

inch 1,445 1,752 2,268 2,591

DIE N. 36 42 57 62

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

CLEANING / BLASTING REFRIGERATION ROCKMASTER/15

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

EQUATOR/1 (BLUE)

DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32 63 - 40

Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2" 2.1/2"

Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit

Ferrule M00120-04 M00120-05 M00120-06 M00120-08 M00120-10 M00120-12 M00120-16 M00110-20 M00110-24 M00110-32 M03400-40

Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive

Crimp. Diam.

mm 23,0 23,0 23,0 26,0 30,0 32,0 37,0 42,0 56,0 56,0 60,0

mm 16,3 17,2 19,6 22,5 27,3 31,3 38,6 47,5 53,0 66,0 78,5

inch 0,91 0,91 0,91 1,02 1,18 1,26 1,46 1,65 2,20 2,20 2,36

inch 0,642 0,677 0,772 0,886 1,075 1,232 1,520 1,870 2,087 2,598 3,091

DIE N. 15 15 18 21 24 30 36 45 51 62 76

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

CRIMP VERSION: Release number: PART. NO. H01059006* H01059032* H01059038* H01059051*

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

Standard 2

1.0 HOSE SIZE DN Dash 6 -4 31 - 20 38 - 24 51 - 32

Inch 1/4" 1.1/4" 1.1/2" 2"

Insert Type

Ferrule

Crimping Type

OPF-04 OPK-20 OPK-24 OPK-32

No Skive No Skive No Skive No Skive

Crimp. Diam. mm 17,8 49,8 57,2 71,7

inch 0,701 1,961 2,252 2,823

DIE N. 15 48 51 70

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

Skive length tolerance: Crimping diameter tolerance:

57

External Skive Length

UNIVERSAL

H01059006* H01059008* H01059010* H01059012* H01059016* H01059019* H01059025* H01059032* H01059038* H01059051* H01059063*

HOSE SIZE

EXTREME TRADITIONAL

PART. NO.

Standard 1

1.0

APPLICATION

Release number:

CLEANING / BLASTING

CRIMP VERSION:

EQUATOR/1 (BLUE)


CRIMPING CHART BOOKLET JUNE 2015

EQUATOR/1 (BLACK) CRIMP VERSION:

58

Release number: PART. NO.

UNIVERSAL EXTREME TRADITIONAL

H01058006* H01058008* H01058010* H01058012* H01058016* H01058019* H01058025* H01058031* H01058038* H01058051* H01058063*

Standard 1

1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32 63 - 40

Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2" 2.1/2"

Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit

Ferrule M00120-04 M00120-05 M00120-06 M00120-08 M00120-10 M00120-12 M00120-16 M00110-20 M00110-24 M00110-32 M03400-40

Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive

External Skive Length

Crimp. Diam.

mm 23,0 23,0 23,0 26,0 30,0 32,0 37,0 42,0 56,0 56,0 60,0

mm 16,3 17,2 19,6 22,5 27,3 31,3 38,6 47,5 53,0 66,0 78,5

inch 0,91 0,91 0,91 1,02 1,18 1,26 1,46 1,65 2,20 2,20 2,36

inch 0,642 0,677 0,772 0,886 1,075 1,232 1,520 1,870 2,087 2,598 3,091

DIE N. 15 15 18 21 24 30 36 45 51 62 76

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

APPLICATION

CRIMP VERSION: Release number: PART. NO. H01058006* H01058031* H01058038* H01058051*

Standard 2

1.0 HOSE SIZE DN Dash 6 -4 31 - 20 38 - 24 51 - 32

Inch 1/4" 1.1/4" 1.1/2" 2"

Insert Type

Ferrule

Crimping Type

OPF-04 OPK-20 OPK-24 OPK-32

No Skive No Skive No Skive No Skive

Crimp. Diam. mm 17,8 49,8 57,2 71,7

inch 0,701 1,961 2,252 2,823

DIE N. 15 48 51 70

CLEANING / BLASTING

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION EQUATOR/1 (BLACK)

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

EQUATOR/2 (BLUE) PART. NO. H01061006* H01061008* H01061010* H01061012* H01061016* H01061019* H01061025* H01061032* H01061040* H01061051*

HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32

Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"

Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit

Ferrule M00910-04 M00910-05 M00910-06 M00910-08 M00910-10 M00920-12 M00920-16 M00920-20 M00910-24 M00910-32

Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive

External Skive Length

Crimp. Diam.

mm 25,0 23,0 27,0 28,0 33,0 32,0 42,0 48,0 58,0 59,0

mm 17,5 21,0 22,0 25,5 28,7 33,4 41,5 51,0 58,1 71,6

inch 0,98 0,91 1,06 1,10 1,30 1,26 1,65 1,89 2,28 2,32

inch 0,689 0,827 0,866 1,004 1,130 1,315 1,634 2,008 2,287 2,819

DIE N. 15 18 21 24 27 33 39 48 57 70

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

59

Standard 1

1.0

UNIVERSAL

Release number:

EXTREME TRADITIONAL

CRIMP VERSION:

CRIMP VERSION:

H01061006* H01061040* H01061051*

HOSE SIZE DN Dash 6 -4 38 - 24 51 - 32

Inch 1/4" 1.1/2" 2"

Insert Type

Ferrule OPF-04 OPK-24 OPK-32

Crimping Type No Skive No Skive No Skive

Crimp. Diam. mm 18,8 59,9 73,6

inch 0,740 2,358 2,898

DIE N. 18 57 73

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

Skive length tolerance: Crimping diameter tolerance:

APPLICATION

PART. NO.

Standard 2

1.0

CLEANING / BLASTING

Release number:

EQUATOR/2 (BLUE)


CRIMPING CHART BOOKLET JUNE 2015

EQUATOR/2 (BLACK) CRIMP VERSION:

60

Release number: PART. NO.

UNIVERSAL

H01060006* H01060008* H01060010* H01060012* H01060016* H01060019* H01060025* H01060031* H01060038* H01060051*

Standard 1

1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32

Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"

Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit

Ferrule M00910-04 M00910-05 M00910-06 M00910-08 M00910-10 M00920-12 M00920-16 M00920-20 M00910-24 M00910-32

Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive

External Skive Length

Crimp. Diam.

mm 25,0 23,0 27,0 28,0 33,0 32,0 42,0 48,0 58,0 59,0

mm 17,5 21,0 22,0 25,5 28,7 33,4 41,5 51,0 58,1 71,6

inch 0,98 0,91 1,06 1,10 1,30 1,26 1,65 1,89 2,28 2,32

inch 0,689 0,827 0,866 1,004 1,130 1,315 1,634 2,008 2,287 2,819

DIE N. 15 18 21 24 27 33 39 48 57 70

EXTREME TRADITIONAL

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

EXTREME ISOBARIC

CRIMP VERSION: APPLICATION

Release number: PART. NO. H01060006* H01060038* H01060051*

Standard 2

1.0 HOSE SIZE DN Dash 6 -4 38 - 24 51 - 32

Inch 1/4" 1.1/2" 2"

Insert Type

Ferrule OPF-04 OPK-24 OPK-32

Crimping Type No Skive No Skive No Skive

Crimp. Diam. mm 18,8 59,9 73,6

inch 0,740 2,358 2,898

DIE N. 18 57 73

CLEANING / BLASTING

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION EQUATOR/2 (BLACK)

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

PILOT

H01015005* H01015A06* H01015008* H01015010* H01015012*

Inch 3/16" 1/4" 5/16" 3/8" 1/2"

Insert Type Multifit Multifit Multifit Multifit Multifit

Ferrule M03300-03 M03300-04 M03300-05 M03300-06 M00820-08

Crimping Type No Skive No Skive No Skive No Skive No Skive

Crimp. Diam. mm 15,1 16,4 17,6 19,8 21,7

inch 0,594 0,646 0,693 0,780 0,854

DIE N. 12 15 15 18 21

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

CRIMP VERSION: Release number: PART. NO. H01015A06* H01015008* H01015010*

EXTREME TRADITIONAL

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Standard 2

2.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6

Inch 1/4" 5/16" 3/8"

Insert Type

Ferrule

Crimping Type

Minifit Minifit Minifit

M02400-04 M02400-05 M02400-06

No Skive No Skive No Skive

Crimp. Diam. mm 14,6 16,7 19,0

inch 0,575 0,657 0,748

DIE N. 12 15 18

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

CLEANING / BLASTING

Skive length tolerance: Crimping diameter tolerance:

61

HOSE SIZE DN Dash 5 -3 6 -4 8 -5 10 -6 12 -8

UNIVERSAL

PART. NO.

Standard 1

2.0

EXTREME ISOBARIC

Release number:

APPLICATION

CRIMP VERSION:

PILOT


CRIMPING CHART BOOKLET JUNE 2015

NOZONE/2K CRIMP VERSION:

62

Release number: PART. NO.

UNIVERSAL

H01039006* H01039008* H01039010* H01039012* H01039016* H01039019*

Standard 1

1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12

Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4"

Insert Type Multifit Multifit Multifit Multifit Multifit Multifit

Ferrule M03400-04 M03400-05 M03400-06 M03400-08 M03400-10 M03400-12

Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive

Crimp. Diam. mm 18,2 19,0 20,6 23,5 27,4 31,1

inch 0,717 0,748 0,811 0,925 1,079 1,224

DIE N. 15 18 18 21 27 30

EXTREME TRADITIONAL

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

EXTREME ISOBARIC

CRIMP VERSION: Release number: PART. NO.

APPLICATION

H01039006* H01039008* H01039010* H01039012* H01039016* H01039019*

Standard 2

1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12

Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4"

Insert Type

Ferrule OPF-04 OPF-05 OPF-06 OPF-08 OPF-10 OPF-12

Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive

Crimp. Diam. mm 17,7 18,5 20,6 23,5 26,8 30,7

inch 0,697 0,728 0,811 0,925 1,055 1,209

DIE N. 15 18 18 21 24 30

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

CLEANING / BLASTING

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION NOZONE/2K

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

NOZONE/2K PART. NO. H01039006* H01039008* H01039010* H01039012* H01039016* H01039019*

HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12

Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4"

Insert Type Multifit Multifit Multifit Multifit Multifit Multifit

Ferrule M00120-04 M00120-05 M00120-06 M00120-08 M00120-10 M00120-12

Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive

External Skive Length

Crimp. Diam.

mm 23,0 23,0 23,0 26,0 30,0 32,0

mm 16,5 17,8 20,2 23,6 27,8 31,5

inch 0,91 0,91 0,91 1,02 1,18 1,26

inch 0,650 0,701 0,795 0,929 1,094 1,240

DIE N. 15 15 18 21 27 30

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

63

Alternative 1

1.0

UNIVERSAL

Release number:

EXTREME TRADITIONAL

CRIMP VERSION:

NOZONE/2K


CRIMPING CHART BOOKLET JUNE 2015

ETERNITY/2 CRIMP VERSION:

64

Release number: PART. NO.

UNIVERSAL

H01102006* H01102008* H01102010* H01102A12* H01102016* H01102019* H01102025*

Standard 1

1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16

Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1"

Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit

Ferrule M00120-04 M00120-05 M00120-06 M00120-08 M00120-10 M00120-12 M00120-16

Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive External Skive

External Skive Length

Crimp. Diam.

mm 23,0 23,0 23,0 26,0 30,0 32,0 36,0

mm 16,7 17,8 20,4 23,6 28,5 32,6 39,1

inch 0,91 0,91 0,91 1,02 1,18 1,26 1,42

inch 0,657 0,701 0,803 0,929 1,122 1,283 1,539

DIE N. 15 15 18 21 27 30 36

EXTREME TRADITIONAL

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

EXTREME ISOBARIC

CRIMP VERSION: Release number: PART. NO.

APPLICATION

H01102006* H01102008* H01102010* H01102A12*

Standard 2

1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8

Inch 1/4" 5/16" 3/8" 1/2"

Insert Type

Ferrule

Crimping Type

OPF-04 OPF-05 OPF-06 OPF-08

No Skive No Skive No Skive No Skive

Crimp. Diam. mm 17,7 18,5 20,6 23,5

inch 0,697 0,728 0,811 0,925

DIE N. 15 18 18 21

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

CLEANING / BLASTING

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION ETERNITY/2

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

ETERNITY/2 PART. NO. H01102006* H01102008* H01102010* H01102A12* H01102016* H01102019* H01102025*

HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16

Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1"

Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit

Ferrule M03400-04 M03400-05 M03400-06 M03400-08 M03400-10 M03400-12 M03400-16

Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive

Crimp. Diam. mm 18,2 19,0 20,6 23,5 28,2 32,4 39,3

inch 0,717 0,748 0,811 0,925 1,110 1,276 1,547

DIE N. 15 18 18 21 27 30 36

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

65

Alternative 1

1.0

UNIVERSAL

Release number:

EXTREME TRADITIONAL

CRIMP VERSION:

ETERNITY/2


CRIMPING CHART BOOKLET JUNE 2015

DIAMONDSPIR CRIMP VERSION:

66

Release number: PART. NO.

UNIVERSAL

H10018019* H10018025* H10018032* H10018038* H10018051*

Standard 1

1.0 HOSE SIZE DN Dash 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32

Inch 3/4" 1" 1.1/4" 1.1/2" 2"

Insert Type Xtralock Xtralock Xtralock Xtralock Xtralock

Ferrule M01750-12 M01800-16 M01800-20 M01800-24 M01800-32

Crimping Type Double Skive Double Skive Double Skive Double Skive Double Skive

Internal Skive Length

External Skive Length

Crimp. Diam.

mm 19,0 17,0 22,0 27,0 29,0

mm 52,0 45,0 71,0 75,0 84,0

mm 39,1 48,5 57,5 65,0 75,5

inch 0,75 0,67 0,87 1,06 1,14

inch 2,05 1,77 2,80 2,95 3,31

inch 1,539 1,909 2,264 2,559 2,972

DIE N. 36 48 57 62 73

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

EXTREME TRADITIONAL

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION DIAMONDSPIR

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

SHIELDMASTER/2 PLUS MINE PART. NO. H01122006* H01122008* H01122010* H01122012* H01122019* H01122025* H01122031* H01122038* H01122051*

HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32

Inch 1/4" 5/16" 3/8" 1/2" 3/4" 1" 1.1/4" 1.1/2" 2"

Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit

Ferrule M03400-04 M00120-05 M00910-06 M00910-08 M00920-12 M00920-16 M00920-20 M00910-24 M00910-32

Crimping Type No Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive

External Skive Length

Crimp. Diam.

mm 0,0 23,0 27,0 28,0 32,0 42,0 48,0 60,0 61,0

mm 18,2 17,8 22,0 25,7 33,2 41,7 50,8 58,7 71,0

inch 0,00 0,91 1,06 1,10 1,26 1,65 1,89 2,36 2,40

inch 0,717 0,701 0,866 1,012 1,307 1,642 2,000 2,311 2,795

DIE N. 15 15 21 24 30 39 48 57 70

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

67

Standard 1

1.0

UNIVERSAL

Release number:

EXTREME TRADITIONAL

CRIMP VERSION:

CRIMP VERSION:

H01122019* H01122025* H01122031*

HOSE SIZE DN Dash 19 - 12 25 - 16 31 - 20

Inch 3/4" 1" 1.1/4"

Insert Type

Ferrule

Crimping Type

OPK-12 OPK-16 OPK-20

No Skive No Skive No Skive

Crimp. Diam. mm 34,9 42,9 52,9

inch 1,374 1,689 2,083

DIE N. 33 42 51

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

Skive length tolerance: Crimping diameter tolerance:

APPLICATION

PART. NO.

Standard 2

1.0

CLEANING / BLASTING

Release number:

SHIELDMASTER/2 PLUS MINE


CRIMPING CHART BOOKLET JUNE 2015

PUSHFIT CRIMP VERSION:

68

Release number: PART. NO.

UNIVERSAL

H09066006* H09066008* H09066010* H09066012* H09066016* H09066019* H09066025*

Standard 1

1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16

Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1"

Insert Type

Ferrule

Crimping Type

Push-lock Push-lock Push-lock Push-lock Push-lock Push-lock Push-lock

NA NA NA NA NA NA NA

No Crimp No Crimp No Crimp No Crimp No Crimp No Crimp No Crimp

EXTREME TRADITIONAL

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION PUSHFIT

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

XTRAFLOW/2WB PART. NO. H01129063* H01129076* H01129089*

HOSE SIZE DN Dash 63 - 40 76 - 48 89 - 56

Inch 2.1/2" 3" 3.1/2"

Insert Type Spiralfit Spiralfit Spiralfit

Ferrule M05400-40 M05400-48 M05400-56

Crimping Type No Skive No Skive No Skive

Crimp. Diam. mm 86,6 99,7 114,9

inch 3,409 3,925 4,524

DIE N. 86 95 112

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

69

Standard 1

1.0

UNIVERSAL

Release number:

EXTREME TRADITIONAL

CRIMP VERSION:

XTRAFLOW/2WB


CRIMPING CHART BOOKLET JUNE 2015

XTRAFLOW/4WS CRIMP VERSION:

70

Release number: PART. NO.

UNIVERSAL

H10091063* H10091076* H10091089* H10091102*

Standard 1

1.0 HOSE SIZE DN Dash 63 - 40 76 - 48 89 - 56 102 - 64

Inch 2.1/2" 3" 3.1/2" 4"

Insert Type Spiralfit Spiralfit Spiralfit Spiralfit

Ferrule M05400-40 M05400-48 M05400-56 M05400-64

Crimping Type No Skive No Skive No Skive No Skive

Crimp. Diam. mm 87,6 98,2 116,0 131,1

inch 3,449 3,866 4,567 5,161

DIE N. 86 95 112 130

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

EXTREME TRADITIONAL

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

EXTREME ISOBARIC

CRIMP VERSION: Release number: PART. NO. H10091063* H10091076*

Alternative 1

2.0 HOSE SIZE DN Dash 63 - 40 76 - 48

Inch 2.1/2" 3"

Insert Type

Ferrule

Crimping Type

Interlock-Plus Interlock-Plus

M01500-40 M01500-48

Double Skive Double Skive

Internal Skive Length

External Skive Length

Crimp. Diam.

mm 32,0 33,0

mm 101,0 100,0

mm 86,6 97,0

inch 1,26 1,30

inch 3,98 3,94

inch 3,409 3,819

DIE N. 86 95

APPLICATION

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

CLEANING / BLASTING REFRIGERATION XTRAFLOW/4WS

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

XTRAFLOW/HT PART. NO. H01128063* H01128076* H01128089*

HOSE SIZE DN Dash 63 - 40 76 - 48 89 - 56

Inch 2.1/2" 3" 3.1/2"

Insert Type Multifit Multifit Multifit

Ferrule M03400-40 M03400-48 M03400-56

Crimping Type No Skive No Skive No Skive

Crimp. Diam. mm 81,2 95,4 113,4

inch 3,197 3,756 4,465

DIE N. 76 95 112

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REMARK:

REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

DN89 - Crimping diameter valid only for M03400-56 and Multifit insert type release 01 and following

71

Standard 1

1.0

UNIVERSAL

Release number:

EXTREME TRADITIONAL

CRIMP VERSION:

XTRAFLOW/HT


72

UNIVERSAL

EXTREME TRADITIONAL

EXTREME ISOBARIC

APPLICATION

CLEANING / BLASTING

REFRIGERATION

Web: www.manuli-hydraulics.com


REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

EXTREME TRADITIONAL

UNIVERSAL

73


CRIMPING CHART BOOKLET JUNE 2015

GOLDENISO/21 ANTIWEAR CRIMP VERSION:

74

Release number:

HOSE SIZE

PART. NO.

UNIVERSAL

H01125A05* H01125006* H01125008* H01125010* H01125012* H01125016* H01125019* H01125025*

Standard 1

3.0

DN Dash 5 -3 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16

Inch 3/16" 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1"

Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit

Ferrule M03300-03 M03300-04 M03300-05 M03400-06 M03400-08 M03400-10 M03400-12 M03400-16

Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive

Crimp. Diam. mm 15,4 16,5 17,6 20,2 23,1 27,3 31,2 39,1

inch 0,606 0,650 0,693 0,795 0,909 1,075 1,228 1,539

DIE N. 15 15 15 18 21 24 30 36

EXTREME TRADITIONAL

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2mm (0 /-0.008 inch)

EXTREME ISOBARIC

CRIMP VERSION: Release number:

HOSE SIZE

APPLICATION

PART. NO. H01125A05* H01125006* H01125008* H01125010* H01125012* H01125016* H01125019* H01125025*

Standard 2

1.0

DN Dash 5 -3 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16

Inch 3/16" 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1"

Insert Type

Ferrule OPF-03 OPF-04 OPF-05 OPF-06 OPF-08 OPF-10 OPF-12 OPF-16

Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive

Crimp. Diam. mm 15,4 16,9 17,9 20,4 22,8 27,0 30,8 38,7

inch 0,606 0,665 0,705 0,803 0,898 1,063 1,213 1,524

DIE N. 15 15 15 18 21 24 30 36

CLEANING / BLASTING

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION GOLDENISO/21 ANTIWEAR

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

GOLDENISO/21 ANTIWEAR

DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16

Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1"

Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit

Ferrule M00120-04 M00120-05 M00120-06 M00120-08 M00120-10 M00120-12 M00120-16

Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive External Skive

Crimp. Diam.

mm 23,0 23,0 23,0 26,0 30,0 32,0 36,0

mm 15,8 16,5 19,8 22,6 28,1 31,6 38,6

inch 0,91 0,91 0,91 1,02 1,18 1,26 1,42

inch 0,622 0,650 0,780 0,890 1,106 1,244 1,520

DIE N. 15 15 18 21 27 30 36

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

CRIMP VERSION: Release number:

Alternative 2

1.0 HOSE SIZE

PART. NO. H01125010*

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

DN Dash 10 -6

Inch 3/8"

Insert Type

Ferrule

Crimping Type

Multifit

M03300-06

No Skive

Crimp. Diam. mm 20,2

inch 0,795

DIE N. 18

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

CLEANING / BLASTING

Skive length tolerance: Crimping diameter tolerance:

75

External Skive Length

UNIVERSAL

HOSE SIZE

PART. NO. H01125006* H01125008* H01125010* H01125012* H01125016* H01125019* H01125025*

Alternative 1

1.0

EXTREME TRADITIONAL

Release number:

APPLICATION

CRIMP VERSION:

GOLDENISO/21 ANTIWEAR


CRIMPING CHART BOOKLET JUNE 2015

GOLDENISO/28 ANTIWEAR CRIMP VERSION:

76

Release number:

HOSE SIZE

PART. NO.

UNIVERSAL

H01126006* H01126008* H01126010* H01126012* H01126016* H01126019*

Standard 1

2.0

DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12

Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4"

Insert Type Multifit Multifit Multifit Multifit Multifit Multifit

Ferrule M03400-04 M03400-05 M03400-06 M03400-08 M03400-10 M03400-12

Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive

Crimp. Diam. mm 18,1 19,0 20,7 23,5 28,2 32,4

inch 0,713 0,748 0,815 0,925 1,110 1,276

DIE N. 15 18 18 21 27 30

EXTREME TRADITIONAL

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2mm (0 /-0.008 inch)

EXTREME ISOBARIC

CRIMP VERSION: Release number:

HOSE SIZE

PART. NO.

APPLICATION

H01126006* H01126008* H01126010* H01126012* H01126016* H01126019*

Standard 2

1.0

DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12

Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4"

Insert Type

Ferrule OPF-04 OPF-05 OPF-06 OPF-08 OPF-10 OPK-12

Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive

Crimp. Diam. mm 17,7 18,5 20,8 23,5 27,9 34,9

inch 0,697 0,728 0,819 0,925 1,098 1,374

DIE N. 15 18 18 21 27 33

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

CLEANING / BLASTING

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION GOLDENISO/28 ANTIWEAR

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

GOLDENISO/28 ANTIWEAR

Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4"

Multifit Multifit Multifit Multifit Multifit Multifit

Ferrule M00120-04 M00120-05 M00120-06 M00120-08 M00120-10 M00120-12

Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive

Crimp. Diam.

mm 23,0 23,0 23,0 26,0 30,0 32,0

mm 16,6 17,8 20,4 23,6 28,5 32,6

inch 0,91 0,91 0,91 1,02 1,18 1,26

inch 0,654 0,701 0,803 0,929 1,122 1,283

DIE N. 15 15 18 21 27 30

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

CRIMP VERSION: Release number:

Alternative 2

2.0 HOSE SIZE

PART. NO. H01126006* H01126008* H01126010* H01126016*

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

DN Dash 6 -4 8 -5 10 -6 16 - 10

Inch 1/4" 5/16" 3/8" 5/8"

Insert Type Multifit Multifit Multifit

Ferrule M03300-04 M03300-05 M03300-06 OPK-10

Crimping Type No Skive No Skive No Skive No Skive

Crimp. Diam. mm 16,9 18,6 20,7 29,8

inch 0,665 0,732 0,815 1,173

DIE N. 15 18 18 27

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

Skive length tolerance: Crimping diameter tolerance:

77

External Skive Length

UNIVERSAL

DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12

Insert Type

EXTREME TRADITIONAL

HOSE SIZE

PART. NO. H01126006* H01126008* H01126010* H01126012* H01126016* H01126019*

Alternative 1

1.0

APPLICATION

Release number:

CLEANING / BLASTING

CRIMP VERSION:

GOLDENISO/28 ANTIWEAR


CRIMPING CHART BOOKLET JUNE 2015

GOLDENISO/21 XTRAFLEX CRIMP VERSION:

78

Release number:

HOSE SIZE

PART. NO.

UNIVERSAL

H10093031* H10093038* H10093051*

Standard 1

1.0

DN Dash 31 - 20 38 - 24 51 - 32

Inch 1.1/4" 1.1/2" 2"

Insert Type

Ferrule

Multifit Interlock-Plus Interlock-Plus

M00920-20 M01500-24 M01500-32

Crimping Type External Skive Double Skive Double Skive

Internal Skive Length

External Skive Length

Crimp. Diam.

mm 0,0 25,0 31,0

mm 48,0 73,0 86,0

mm 48,4 56,0 73,3

inch 0,00 0,98 1,22

inch 1,89 2,87 3,39

inch 1,906 2,205 2,886

DIE N. 48 51 72

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

EXTREME TRADITIONAL

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

CRIMP VERSION: EXTREME ISOBARIC

Release number:

HOSE SIZE

PART. NO. H10093031* H10093038* H10093051*

Standard 2

1.0

DN Dash 31 - 20 38 - 24 51 - 32

Inch 1.1/4" 1.1/2" 2"

Insert Type

Ferrule

Crimping Type

Spiralfit Spiralfit

OPK-20 M05400-24 M05400-32

No Skive No Skive No Skive

Crimp. Diam. mm 50,8 60,1 74,6

inch 2,000 2,366 2,937

DIE N. 48 57 73

APPLICATION

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

CLEANING / BLASTING REFRIGERATION GOLDENISO/21 XTRAFLEX

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

GOLDENISO/21 XTRAFLEX HOSE SIZE

PART. NO. H10093038*

Alternative 1

1.0

DN Dash 38 - 24

Inch 1.1/2"

Insert Type

Ferrule OPK-24

Crimping Type No Skive

Crimp. Diam. mm 58,6

inch 2,307

DIE N. 57

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

EXTREME TRADITIONAL

Skive length tolerance: Crimping diameter tolerance:

79

Release number:

UNIVERSAL

CRIMP VERSION:

GOLDENISO/21 XTRAFLEX


CRIMPING CHART BOOKLET JUNE 2015

GOLDENISO/28 XTRAFLEX CRIMP VERSION:

80

Release number:

HOSE SIZE

PART. NO.

UNIVERSAL

H10095010* H10095012* H10095016* H10095019* H10095025* H10095031* H10095038* H10095051*

Standard 1

2.0

DN Dash 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32

Inch 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"

Insert Type

Ferrule

Multifit Multifit Multifit Multifit Multifit Multifit Interlock-Plus Interlock-Plus

M00910-06 M00910-08 M00910-10 M00920-12 M00920-16 M00920-20 M01500-24 M01500-32

Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive Double Skive Double Skive

Internal Skive Length

External Skive Length

Crimp. Diam.

mm 0,0 0,0 0,0 0,0 0,0 0,0 25,0 29,0

mm 26,0 28,0 33,0 32,0 42,0 48,0 73,0 86,0

mm 21,8 25,1 28,6 33,0 40,8 48,4 56,0 73,9

inch 0,00 0,00 0,00 0,00 0,00 0,00 0,98 1,14

inch 1,02 1,10 1,30 1,26 1,65 1,89 2,87 3,39

inch 0,858 0,988 1,126 1,299 1,606 1,906 2,205 2,909

DIE N. 21 24 27 30 39 48 51 73

EXTREME TRADITIONAL

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

EXTREME ISOBARIC

CRIMP VERSION: Release number:

HOSE SIZE

APPLICATION

PART. NO. H10095010* H10095012* H10095016* H10095019* H10095025* H10095031* H10095038* H10095051*

Standard 2

2.0

DN Dash 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32

Inch 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"

Insert Type

Spiralfit Spiralfit

Ferrule OPK-06 OPK-08 OPK-10 OPK-12 OPK-16 OPK-20 M05400-24 M05400-32

Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive No Skive

Crimp. Diam. mm 23,4 27,0 29,9 34,6 42,2 50,8 59,4 75,1

inch 0,921 1,063 1,177 1,362 1,661 2,000 2,339 2,957

DIE N. 21 24 27 33 39 48 57 73

CLEANING / BLASTING

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION GOLDENISO/28 XTRAFLEX

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

GOLDENISO/28 XTRAFLEX

DN Dash 19 - 12 25 - 16

Inch 3/4" 1"

Insert Type Multifit Multifit

Ferrule M03500-12 M03500-16

Crimping Type No Skive No Skive

Crimp. Diam. mm 34,6 42,0

inch 1,362 1,654

DIE N. 33 39

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

81

HOSE SIZE

PART. NO. H10095019* H10095025*

Alternative 1

2.0

UNIVERSAL

Release number:

EXTREME TRADITIONAL

CRIMP VERSION:

GOLDENISO/28 XTRAFLEX


CRIMPING CHART BOOKLET JUNE 2015

GOLDENISO/35 XTRAFLEX CRIMP VERSION:

82

Release number:

HOSE SIZE

PART. NO.

UNIVERSAL

H10096010* H10096012* H10096016* H10096019* H10096025* H10096031* H10096038* H10096051*

Standard 1

2.0

DN Dash 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32

Inch 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"

Insert Type

Ferrule

Multifit Multifit Multifit Multifit Interlock-Plus Interlock-Plus Interlock-Plus Interlock-Plus

M00910-06 M00910-08 M00910-10 M00920-12 M01500-16 M01500-20 M01600-24 M01800-32

Crimping Type External Skive External Skive External Skive External Skive Double Skive Double Skive Double Skive Double Skive

Internal Skive Length

External Skive Length

Crimp. Diam.

mm 0,0 0,0 0,0 0,0 15,0 22,0 25,0 29,0

mm 26,0 28,0 33,0 32,0 49,0 67,0 77,0 84,0

mm 21,8 25,1 28,6 33,3 41,1 48,9 60,2 75,1

inch 0,00 0,00 0,00 0,00 0,59 0,87 0,98 1,14

inch 1,02 1,10 1,30 1,26 1,93 2,64 3,03 3,31

inch 0,858 0,988 1,126 1,311 1,618 1,925 2,370 2,957

DIE N. 21 24 27 30 39 48 57 73

EXTREME TRADITIONAL

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

EXTREME ISOBARIC

CRIMP VERSION: Release number:

HOSE SIZE

APPLICATION

PART. NO. H10096010* H10096012* H10096019* H10096025* H10096031* H10096038* H10096051*

Standard 2

2.0

DN Dash 10 -6 12 -8 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32

Inch 3/8" 1/2" 3/4" 1" 1.1/4" 1.1/2" 2"

Insert Type

Spiralfit Spiralfit Spiralfit Spiralfit

Ferrule OPK-06 OPK-08 OPK-12 M05400-16 M05400-20 M05500-24 M05500-32

Crimping Type No Skive No Skive No Skive No Skive No Skive No Skive No Skive

Crimp. Diam. mm 23,4 26,8 34,9 43,9 51,8 65,2 79,3

inch 0,921 1,055 1,374 1,728 2,039 2,567 3,122

DIE N. 21 24 33 42 51 62 76

CLEANING / BLASTING

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION GOLDENISO/35 XTRAFLEX

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

GOLDENISO/35 XTRAFLEX HOSE SIZE

PART. NO.

DN Dash 19 - 12 25 - 16

Inch 3/4" 1"

Insert Type Interlock-Plus Multifit

Ferrule M01500-12 M00920-16

Crimping Type Double Skive External Skive

Internal Skive Length

External Skive Length

Crimp. Diam.

mm 13,0 0,0

mm 38,0 42,0

mm 34,0 41,0

inch 0,51 0,00

inch 1,50 1,65

inch 1,339 1,614

DIE N. 33 39

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

CRIMP VERSION: HOSE SIZE

PART. NO. H10096019* H10096025* H10096031*

Alternative 2

1.0

DN Dash 19 - 12 25 - 16 31 - 20

Inch 3/4" 1" 1.1/4"

Insert Type

Ferrule

Crimping Type

Spiralfit

M05400-12 OPK-16 OPK-20

No Skive No Skive No Skive

Crimp. Diam. mm 36,2 42,5 51,0

inch 1,425 1,673 2,008

DIE N. 33 42 48

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

CLEANING / BLASTING

Skive length tolerance: Crimping diameter tolerance:

EXTREME ISOBARIC

Release number:

EXTREME TRADITIONAL

Skive length tolerance: Crimping diameter tolerance:

APPLICATION

H10096019* H10096025*

Alternative 1

1.0

83

Release number:

UNIVERSAL

CRIMP VERSION:

GOLDENISO/35 XTRAFLEX


CRIMPING CHART BOOKLET JUNE 2015

GOLDENISO/42 XTRAFLEX CRIMP VERSION:

84

Release number:

HOSE SIZE

PART. NO.

UNIVERSAL

H10097010* H10097012* H10097019* H10097025* H10097031* H10097038*

Standard 1

3.0

DN Dash 10 -6 12 -8 19 - 12 25 - 16 31 - 20 38 - 24

Inch 3/8" 1/2" 3/4" 1" 1.1/4" 1.1/2"

Insert Type

Ferrule

Multifit Multifit Interlock-Plus Interlock-Plus Interlock-Plus Interlock-Plus

M00910-06 M00910-08 M01500-12 M01500-16 M01600-20 M01600-24

Crimping Type External Skive External Skive Double Skive Double Skive Double Skive Double Skive

Internal Skive Length

External Skive Length

Crimp. Diam.

mm 0,0 0,0 13,0 15,0 22,0 25,0

mm 26,0 28,0 38,0 49,0 67,0 77,0

mm 22,8 25,8 34,1 41,3 52,7 60,6

inch 0,00 0,00 0,51 0,59 0,87 0,98

inch 1,02 1,10 1,50 1,93 2,64 3,03

inch 0,898 1,016 1,343 1,626 2,075 2,386

DIE N. 21 24 33 39 51 57

EXTREME TRADITIONAL

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

EXTREME ISOBARIC

CRIMP VERSION: Release number:

HOSE SIZE

PART. NO.

APPLICATION

H10097019* H10097025* H10097031*

Standard 2

1.0

DN Dash 19 - 12 25 - 16 31 - 20

Inch 3/4" 1" 1.1/4"

Insert Type Spiralfit Spiralfit Spiralfit

Ferrule M05400-12 M05400-16 M05500-20

Crimping Type No Skive No Skive No Skive

Crimp. Diam. mm 36,4 44,1 57,6

inch 1,433 1,736 2,268

DIE N. 36 42 57

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

CLEANING / BLASTING

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION GOLDENISO/42 XTRAFLEX

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

GOLDENISO/35 LONGLIFE HOSE SIZE

PART. NO. H01134006*

Standard 2

1.0

DN Dash 6 -4

Inch 1/4"

Insert Type

Ferrule OPF-04

Crimping Type No Skive

Crimp. Diam. mm 17,9

inch 0,705

DIE N. 15

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

EXTREME TRADITIONAL

Skive length tolerance: Crimping diameter tolerance:

85

Release number:

UNIVERSAL

CRIMP VERSION:

GOLDENISO/35 LONGLIFE


CRIMPING CHART BOOKLET JUNE 2015

GOLDENISO/38 LONGLIFE CRIMP VERSION:

86

Release number:

HOSE SIZE

PART. NO.

UNIVERSAL

H10098019* H10098025* H10098031*

Standard 1

1.0

DN Dash 19 - 12 25 - 16 31 - 20

Inch 3/4" 1" 1.1/4"

Insert Type Interlock-Plus Interlock-Plus Interlock-Plus

Ferrule M01500-12 M01500-16 M01600-20

Crimping Type Double Skive Double Skive Double Skive

Internal Skive Length

External Skive Length

Crimp. Diam.

mm 13,0 15,0 22,0

mm 38,0 49,0 67,0

mm 34,1 41,3 52,7

inch 0,51 0,59 0,87

inch 1,50 1,93 2,64

inch 1,343 1,626 2,075

DIE N. 33 39 51

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

EXTREME TRADITIONAL

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION GOLDENISO/38 LONGLIFE

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

GOLDENISO/45 LONGLIFE

DN Dash 6 -4 16 - 10 19 - 12 25 - 16 31 - 20

Inch 1/4" 5/8" 3/4" 1" 1.1/4"

Insert Type Interlock-Plus Interlock-Plus Interlock-Plus Interlock-Plus Interlock-Plus

Ferrule M01500-04 M01500-10 M01500-12 M01500-16 M01800-20

Crimping Type Double Skive Double Skive Double Skive Double Skive Double Skive

Internal Skive Length

External Skive Length

Crimp. Diam.

mm 10,0 12,0 13,0 15,0 22,0

mm 30,0 30,0 38,0 49,0 70,0

mm 20,1 29,8 35,2 41,9 56,0

inch 0,39 0,47 0,51 0,59 0,87

inch 1,18 1,18 1,50 1,93 2,76

inch 0,791 1,173 1,386 1,650 2,205

DIE N. 18 27 33 39 51

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

87

HOSE SIZE

PART. NO. H10089006* H10089016* H10089019* H10089025* H10089031*

Standard 1

2.0

UNIVERSAL

Release number:

EXTREME TRADITIONAL

CRIMP VERSION:

GOLDENISO/45 LONGLIFE


CRIMPING CHART BOOKLET JUNE 2015

SHIELDMASTER/2000 CRIMP VERSION:

88

Release number: PART. NO.

UNIVERSAL

H01106A06* H01106010* H01106012*

Standard 1

1.0 HOSE SIZE DN Dash 6 -4 10 -6 12 -8

Inch 1/4" 3/8" 1/2"

Insert Type Multifit Multifit Multifit

Ferrule M00120-04 M00120-06 M00120-08

Crimping Type External Skive External Skive External Skive

External Skive Length

Crimp. Diam.

mm 23,0 23,0 26,0

mm 15,8 19,1 22,3

inch 0,91 0,91 1,02

inch 0,622 0,752 0,878

DIE N. 15 18 21

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

EXTREME TRADITIONAL

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

CRIMP VERSION: EXTREME ISOBARIC

Release number: PART. NO. H01106A06*

Standard 2

1.0 HOSE SIZE DN Dash 6 -4

Inch 1/4"

Insert Type

Ferrule

Crimping Type

OPF-04

No Skive

Crimp. Diam. mm 16,9

inch 0,665

DIE N. 15

APPLICATION

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

CLEANING / BLASTING REFRIGERATION SHIELDMASTER/2000

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

SHIELDMASTER/4000 PART. NO. H01031006* H01031008* H01031010* H01031012* H01031016* H01031019* H01031025* H01031031* H01031038* H01031051*

HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32

Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"

Insert Type Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Multifit Interlock-Plus

Ferrule M00120-04 M00120-05 M00120-06 M00120-08 M00120-10 M00120-12 M00920-16 M00920-20 M00910-24 M01500-32

Crimping Type External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive External Skive Double Skive

Internal Skive Length

External Skive Length

Crimp. Diam.

mm 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 29,0

mm 23,0 23,0 23,0 26,0 30,0 32,0 42,0 48,0 60,0 86,0

mm 16,6 17,8 20,4 23,6 28,5 32,6 41,6 50,2 58,0 73,5

inch 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 1,14

inch 0,91 0,91 0,91 1,02 1,18 1,26 1,65 1,89 2,36 3,39

inch 0,654 0,701 0,803 0,929 1,122 1,283 1,638 1,976 2,283 2,894

DIE N. 15 15 18 21 27 30 39 48 57 73

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

89

Standard 1

2.0

UNIVERSAL

Release number:

EXTREME TRADITIONAL

CRIMP VERSION:

SHIELDMASTER/4000


CRIMPING CHART BOOKLET JUNE 2015

SHIELDMASTER/5000 CRIMP VERSION:

90

Release number: PART. NO.

UNIVERSAL

H01032006* H01032008* H01032010* H01032012* H01032016* H01032019* H01032025*

Standard 1

1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16

Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1"

Insert Type Multifit Multifit Multifit Multifit Multifit Interlock-Plus Interlock-Plus

Ferrule M00120-04 M00120-05 M00120-06 M00910-08 M00910-10 M01500-12 M01500-16

Crimping Type External Skive External Skive External Skive External Skive External Skive Double Skive Double Skive

Internal Skive Length

External Skive Length

Crimp. Diam.

mm 0,0 0,0 0,0 0,0 0,0 13,0 15,0

mm 23,0 23,0 23,0 28,0 33,0 38,0 49,0

mm 16,6 17,8 20,2 25,5 29,3 34,8 41,5

inch 0,00 0,00 0,00 0,00 0,00 0,51 0,59

inch 0,91 0,91 0,91 1,10 1,30 1,50 1,93

inch 0,654 0,701 0,795 1,004 1,154 1,370 1,634

DIE N. 15 15 18 24 27 33 39

EXTREME TRADITIONAL

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION SHIELDMASTER/5000

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

SHIELDMASTER/6000 PART. NO. H01A32006* H01A32010* H01A32012* H01A32016* H01A32019* H01A32025* H01A32031* H01A32038* H01A32051*

HOSE SIZE DN Dash 6 -4 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20 38 - 24 51 - 32

Inch 1/4" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"

Insert Type Multifit Multifit Multifit Multifit Interlock-Plus Interlock-Plus Interlock-Plus Interlock-Plus Xtralock

Ferrule M00120-04 M00910-06 M00910-08 M00910-10 M01500-12 M01500-16 M01600-20 M01600-24 M01800-32

Crimping Type External Skive External Skive External Skive External Skive Double Skive Double Skive Double Skive Double Skive Double Skive

Internal Skive Length

External Skive Length

Crimp. Diam.

mm 0,0 0,0 0,0 0,0 13,0 15,0 22,0 25,0 29,0

mm 23,0 27,0 28,0 33,0 38,0 49,0 67,0 77,0 84,0

mm 16,5 22,8 25,8 28,8 34,8 41,5 52,9 61,0 75,5

inch 0,00 0,00 0,00 0,00 0,51 0,59 0,87 0,98 1,14

inch 0,91 1,06 1,10 1,30 1,50 1,93 2,64 3,03 3,31

inch 0,650 0,898 1,016 1,134 1,370 1,634 2,083 2,402 2,972

DIE N. 15 21 24 27 33 39 51 57 73

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

91

Standard 1

1.0

UNIVERSAL

Release number:

EXTREME TRADITIONAL

CRIMP VERSION:

SHIELDMASTER/6000


CRIMPING CHART BOOKLET JUNE 2015

SHIELDMASTER/5000 MINE CRIMP VERSION:

92

Release number:

HOSE SIZE

PART. NO.

UNIVERSAL

H01104006* H01104008* H01104010* H01104012* H01104016* H01104019* H01104025* H01104031*

Standard 1

1.0

DN Dash 6 -4 8 -5 10 -6 12 -8 16 - 10 19 - 12 25 - 16 31 - 20

Inch 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4"

Insert Type Multifit Multifit Multifit Multifit Multifit Interlock-Plus Interlock-Plus Interlock-Plus

Ferrule M00120-04 M00120-05 M00120-06 M00910-08 M00910-10 M01500-12 M01500-16 M01500-20

Crimping Type External Skive External Skive External Skive External Skive External Skive Double Skive Double Skive Double Skive

Internal Skive Length

External Skive Length

Crimp. Diam.

mm 0,0 0,0 0,0 0,0 0,0 13,0 15,0 22,0

mm 23,0 23,0 23,0 28,0 33,0 38,0 49,0 66,0

mm 16,6 17,8 20,2 25,5 29,3 34,8 41,5 49,5

inch 0,00 0,00 0,00 0,00 0,00 0,51 0,59 0,87

inch 0,91 0,91 0,91 1,10 1,30 1,50 1,93 2,60

inch 0,654 0,701 0,795 1,004 1,154 1,370 1,634 1,949

DIE N. 15 15 18 24 27 33 39 48

EXTREME TRADITIONAL

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION SHIELDMASTER/5000 MINE

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

SHIELDMASTER/6000 MINE

DN Dash 31 - 20 38 - 24 51 - 32

Inch 1.1/4" 1.1/2" 2"

Insert Type Interlock-Plus Interlock-Plus Xtralock

Ferrule M01600-20 M01600-24 M01800-32

Crimping Type Double Skive Double Skive Double Skive

Internal Skive Length

External Skive Length

Crimp. Diam.

mm 22,0 25,0 29,0

mm 67,0 77,0 84,0

mm 52,9 61,0 75,5

inch 0,87 0,98 1,14

inch 2,64 3,03 3,31

inch 2,083 2,402 2,972

DIE N. 51 57 73

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

93

HOSE SIZE

PART. NO. H10086031* H10086038* H10086051*

Standard 1

1.0

UNIVERSAL

Release number:

EXTREME TRADITIONAL

CRIMP VERSION:

SHIELDMASTER/6000 MINE


CRIMPING CHART BOOKLET JUNE 2015

SHIELDMASTER/17 WS CRIMP VERSION:

94

Release number: PART. NO. H10113051*

Standard 1

1.0 HOSE SIZE DN Dash 51 - 32

Inch 2"

Insert Type Multifit

Ferrule M00910-32

Crimping Type External Skive

External Skive Length

Crimp. Diam.

mm 61,0

mm 71,0

inch 2,40

inch 2,795

DIE N. 70

UNIVERSAL

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2mm (0 /-0.008 inch)

EXTREME TRADITIONAL EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION SHIELDMASTER/17 WS

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

DIAMONDSPIR/14 PART. NO. H10104076*

Standard 1

1.0 HOSE SIZE DN Dash 76 - 48

Inch 3"

Insert Type Interlock-Plus

Ferrule M01500-48

Crimping Type Double Skive

Internal Skive Length

External Skive Length

Crimp. Diam.

mm 33,0

mm 102,0

mm 97,0

inch 1,30

inch 4,02

inch 3,819

DIE N. 95

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

EXTREME TRADITIONAL

Skive length tolerance: Crimping diameter tolerance:

95

Release number:

UNIVERSAL

CRIMP VERSION:

DIAMONDSPIR/14


CRIMPING CHART BOOKLET JUNE 2015

DIAMONDSPIR/21 CRIMP VERSION:

96

Release number: PART. NO.

UNIVERSAL

H10102063* H10102076*

Standard 1

1.0 HOSE SIZE DN Dash 63 - 40 76 - 48

Inch 2.1/2" 3"

Insert Type Interlock-Plus Interlock-Plus

Ferrule M01500-40 M01810-48

Crimping Type Double Skive Double Skive

Internal Skive Length

External Skive Length

mm 32,0 33,0

mm 101,0 100,0

inch 1,26 1,30

inch 3,98 3,94

Crimp. Diam. mm 86,6 102,2

inch 3,409 4,024

DIE N. 86 95

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

EXTREME TRADITIONAL

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION DIAMONDSPIR/21

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

DIAMONDSPIR/35 HOSE SIZE

PART. NO.

DN Dash 63 - 40 76 - 48

Inch 2.1/2" 3"

Insert Type

Ferrule

Interlock-Plus Interlock-Super

M01810-40 M02700-48

Crimping Type Double Skive Double Skive

Internal Skive Length

External Skive Length

mm 32,0 57,0

mm 101,0 135,0

inch 1,26 2,24

inch 3,98 5,31

Crimp. Diam. mm 90,5 108,5

inch 3,563 4,272

DIE N. 86 105

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance:

± 0.5 mm / ± 0.02 inches

EXTREME TRADITIONAL

REMARK: Crimp. Toll: DN63: 0 /-0.2 mm (0 /-0.008 inch); DN76: 0 /-0.3 mm (0 /-0.012 inch)

CRIMP VERSION: HOSE SIZE

PART. NO. H10103076*

Standard 2

1.0

DN Dash 76 - 48

Inch 3"

Insert Type

Ferrule

Crimping Type

Interlock-Super

M02800-48

Double Skive

Internal Skive Length

External Skive Length

mm 54,0

mm 132,0

inch 2,13

inch 5,20

Crimp. Diam. mm 108,5

inch 4,272

DIE N. 105

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance:

± 0.5 mm / ± 0.02 inches

REMARK: Crimp. Toll: DN76: 0 /-0.3 mm (0 /-0.012 inch)

EXTREME ISOBARIC

Release number:

APPLICATION

H10103063* H10103076*

Standard 1

2.0

97

Release number:

UNIVERSAL

CRIMP VERSION:

REFRIGERATION

CLEANING / BLASTING

It's recommended only with crimp machine MS1600 / MS2000.

DIAMONDSPIR/35


CRIMPING CHART BOOKLET JUNE 2015

FORESTMASTER/35 CRIMP VERSION:

98

Release number: PART. NO.

UNIVERSAL

H10111019* H10111025*

Standard 1

1.0 HOSE SIZE DN Dash 19 - 12 25 - 16

Inch 3/4" 1"

Insert Type

Ferrule

Interlock-Plus Interlock-Plus

M01500-12 M01500-16

Crimping Type Double Skive Double Skive

Internal Skive Length

External Skive Length

Crimp. Diam.

mm 13,0 15,0

mm 38,0 49,0

mm 34,0 41,1

inch 0,51 0,59

inch 1,50 1,93

inch 1,339 1,618

DIE N. 33 39

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

EXTREME TRADITIONAL

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

CRIMP VERSION: Release number:

EXTREME ISOBARIC

PART. NO. H10111019* H10111025*

Standard 2

1.0 HOSE SIZE DN Dash 19 - 12 25 - 16

Inch 3/4" 1"

Insert Type

Ferrule

Crimping Type

Spiralfit Spiralfit

M05400-12 M05400-16

No Skive No Skive

Crimp. Diam. mm 36,6 44,3

inch 1,441 1,744

DIE N. 36 42

APPLICATION

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

CLEANING / BLASTING REFRIGERATION FORESTMASTER/35

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

FORESTMASTER/42 PART. NO. H10112019* H10112025*

HOSE SIZE DN Dash 19 - 12 25 - 16

Inch 3/4" 1"

Insert Type Interlock-Plus Interlock-Plus

Ferrule M01500-12 M01500-16

Crimping Type Double Skive Double Skive

Internal Skive Length

External Skive Length

Crimp. Diam.

mm 13,0 15,0

mm 38,0 49,0

mm 34,1 41,3

inch 0,51 0,59

inch 1,50 1,93

inch 1,343 1,626

DIE N. 33 39

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2mm (0 /-0.008 inch)

REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

99

Standard 1

1.0

UNIVERSAL

Release number:

EXTREME TRADITIONAL

CRIMP VERSION:

FORESTMASTER/42


CRIMPING CHART BOOKLET JUNE 2015

MASTERTEX 100

CRIMP VERSION: Release number: PART. NO.

UNIVERSAL

H09069006* H09069010* H09069012* H09069016*

Standard 1

1.0 HOSE SIZE DN Dash 6 -4 10 -6 12 -8 16 - 10

Inch 1/4" 3/8" 1/2" 5/8"

Insert Type Multifit Multifit Multifit Multifit

Ferrule M00830-04 M00820-06 M00820-08 M00820-10

Crimping Type No Skive No Skive No Skive No Skive

Crimp. Diam. mm 15,0 18,4 22,6 26,1

inch 0,591 0,724 0,890 1,028

DIE N. 12 18 21 24

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

EXTREME TRADITIONAL

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION MASTERTEX

Web: www.manuli-hydraulics.com


REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

EXTREME TRADITIONAL

UNIVERSAL

101


102

UNIVERSAL

EXTREME TRADITIONAL

EXTREME ISOBARIC

APPLICATION

CLEANING / BLASTING

REFRIGERATION

Web: www.manuli-hydraulics.com


REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

EXTREME TRADITIONAL

UNIVERSAL

103


CRIMPING CHART BOOKLET JUNE 2015

TWINPOWER 4000 104

CRIMP VERSION: Release number: PART. NO.

UNIVERSAL

H01119010* H01119012*

Standard 1

1.0 HOSE SIZE DN Dash 10 -6 12 -8

Inch 3/8" 1/2"

Insert Type Multifit Multifit

Ferrule M00120-06 M00120-08

Crimping Type External Skive External Skive

External Skive Length

Crimp. Diam.

mm 23,0 26,0

mm 20,4 23,5

inch 0,91 1,02

inch 0,803 0,925

DIE N. 18 21

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

EXTREME TRADITIONAL

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION TWINPOWER 4000

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

PART. NO. H01120008* H01120010* H01120012*

Standard 1

2.0 HOSE SIZE DN Dash 8 -5 10 -6 12 -8

Inch 5/16" 3/8" 1/2"

Insert Type Multifit Multifit Multifit

Ferrule M00120-05 M00120-06 M00120-08

Crimping Type External Skive External Skive External Skive

External Skive Length

Crimp. Diam.

mm 23,0 23,0 26,0

mm 17,8 20,2 23,5

inch 0,91 0,91 1,02

inch 0,701 0,795 0,925

DIE N. 15 18 21

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

UNIVERSAL

Release number:

EXTREME TRADITIONAL

CRIMP VERSION:

105

TWINPOWER 5000

TWINPOWER 5000


CRIMPING CHART BOOKLET JUNE 2015

TWINPOWER/PLUS 106

CRIMP VERSION: Release number: PART. NO. H01112A12*

Standard 1

1.0 HOSE SIZE DN Dash 12 -8

Inch 1/2"

Insert Type Multifit

Ferrule M00120-08

Crimping Type External Skive

External Skive Length

Crimp. Diam.

mm 26,0

mm 23,5

inch 1,02

inch 0,925

DIE N. 21

UNIVERSAL

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

EXTREME TRADITIONAL EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION TWINPOWER/PLUS

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

Release number: PART. NO. H01127031*

Standard 1

2.0 HOSE SIZE DN Dash 31 - 20

Inch 1.1/4"

Insert Type Multifit

Ferrule M00110-20TX

Crimping Type No Skive

Crimp. Diam. mm 46,0

inch 1,811

DIE N. 45

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

EXTREME TRADITIONAL

Skive length tolerance: Crimping diameter tolerance:

UNIVERSAL

CRIMP VERSION:

107

T°REX

T°REX


CRIMPING CHART BOOKLET JUNE 2015

LUBEMASTER 108

CRIMP VERSION: Release number: PART. NO.

UNIVERSAL

H01135006* H01135010*

Standard 1

2.0 HOSE SIZE DN Dash 6 -4 10 -6

Inch 1/4" 3/8"

Insert Type Multifit Multifit

Ferrule M03300-04 M03300-06

Crimping Type No Skive No Skive

Crimp. Diam. mm 16,5 20,2

inch 0,650 0,795

DIE N. 15 18

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

EXTREME TRADITIONAL

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2mm (0 /-0.008 inch)

CRIMP VERSION: Release number:

EXTREME ISOBARIC

PART. NO. H01135006* H01135010*

Standard 2

1.0 HOSE SIZE DN Dash 6 -4 10 -6

Inch 1/4" 3/8"

Insert Type

Ferrule

Crimping Type

OPF-04 OPF-06

No Skive No Skive

Crimp. Diam. mm 17,2 20,4

inch 0,677 0,803

DIE N. 15 18

APPLICATION

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2mm (0 /-0.008 inch)

CLEANING / BLASTING REFRIGERATION LUBEMASTER

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

Release number: PART. NO. H01135010*

Alternative 1

1.0 HOSE SIZE DN Dash 10 -6

Inch 3/8"

Insert Type Multifit

Ferrule M03400-06

Crimping Type No Skive

Crimp. Diam. mm 20,2

inch 0,795

DIE N. 18

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2mm (0 /-0.008 inch)

REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

EXTREME TRADITIONAL

Skive length tolerance: Crimping diameter tolerance:

UNIVERSAL

CRIMP VERSION:

109

LUBEMASTER

LUBEMASTER


CRIMPING CHART BOOKLET JUNE 2015

JACKMASTER 110

CRIMP VERSION: Release number: PART. NO.

UNIVERSAL

H01034006* H01034010*

Standard 1

1.0 HOSE SIZE DN Dash 6 -4 10 -6

Inch 1/4" 3/8"

Insert Type Multifit Multifit

Ferrule M03400-04 M03400-06

Crimping Type No Skive No Skive

Crimp. Diam. mm 18,6 20,6

inch 0,732 0,811

DIE N. 18 18

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

EXTREME TRADITIONAL

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

CRIMP VERSION: Release number:

EXTREME ISOBARIC

PART. NO. H01034006* H01034010*

Standard 2

1.0 HOSE SIZE DN Dash 6 -4 10 -6

Inch 1/4" 3/8"

Insert Type

Ferrule

Crimping Type

OPF-04 OPF-06

No Skive No Skive

Crimp. Diam. mm 18,8 20,6

inch 0,740 0,811

DIE N. 18 18

APPLICATION

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

CLEANING / BLASTING REFRIGERATION JACKMASTER

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

PART. NO. H01034006* H01034010*

Alternative 1

1.0 HOSE SIZE DN Dash 6 -4 10 -6

Inch 1/4" 3/8"

Insert Type Multifit Multifit

Ferrule M00910-04 M00120-06

Crimping Type External Skive External Skive

External Skive Length

Crimp. Diam.

mm 25,0 23,0

mm 17,5 20,2

inch 0,98 0,91

inch 0,689 0,795

DIE N. 15 18

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

UNIVERSAL

Release number:

EXTREME TRADITIONAL

CRIMP VERSION:

111

JACKMASTER

JACKMASTER


CRIMPING CHART BOOKLET JUNE 2015

FIREND 112

CRIMP VERSION: Release number: PART. NO.

UNIVERSAL

H01124006* H01124010* H01124012* H01124019* H01124025*

Standard 1

1.0 HOSE SIZE DN Dash 6 -4 10 -6 12 -8 19 - 12 25 - 16

Inch 1/4" 3/8" 1/2" 3/4" 1"

Insert Type Multifit Multifit Multifit Multifit Multifit

Ferrule M03400-04 M03400-06 M03400-08 M03400-12 M03400-16

Crimping Type No Skive No Skive No Skive No Skive No Skive

Crimp. Diam. mm 17,9 20,6 23,5 30,9 39,2

inch 0,705 0,811 0,925 1,217 1,543

DIE N. 15 18 21 30 36

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

EXTREME TRADITIONAL

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

EXTREME ISOBARIC

CRIMP VERSION: Release number: PART. NO.

APPLICATION

H01124006* H01124010* H01124012* H01124019*

Standard 2

1.0 HOSE SIZE DN Dash 6 -4 10 -6 12 -8 19 - 12

Inch 1/4" 3/8" 1/2" 3/4"

Insert Type

Ferrule

Crimping Type

OPF-04 OPF-06 OPF-08 OPF-12

No Skive No Skive No Skive No Skive

Crimp. Diam. mm 17,8 20,6 22,8 30,6

inch 0,701 0,811 0,898 1,205

DIE N. 15 18 21 30

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

CLEANING / BLASTING

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION FIREND

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

H01033010* H01033012* H01033019*

HOSE SIZE DN Dash 10 -6 12 -8 19 - 12

Inch 3/8" 1/2" 3/4"

Insert Type Multifit Multifit Multifit

Ferrule M03400-06 M03400-08 M03400-12

Crimping Type No Skive No Skive No Skive

Crimp. Diam. mm 20,6 23,5 31,1

inch 0,811 0,925 1,224

DIE N. 18 21 30

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

CRIMP VERSION: Release number: PART. NO. H01033010* H01033012* H01033019*

EXTREME TRADITIONAL

Skive length tolerance: Crimping diameter tolerance:

Standard 2

1.0 HOSE SIZE DN Dash 10 -6 12 -8 19 - 12

Inch 3/8" 1/2" 3/4"

Insert Type

Ferrule

Crimping Type

OPF-06 OPF-08 OPF-12

No Skive No Skive No Skive

Crimp. Diam. mm 20,6 23,5 30,7

inch 0,811 0,925 1,209

DIE N. 18 21 30

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

CLEANING / BLASTING

Skive length tolerance: Crimping diameter tolerance:

EXTREME ISOBARIC

PART. NO.

Standard 1

1.0

APPLICATION

Release number:

UNIVERSAL

CRIMP VERSION:

113

CPH/2SC

CPH/2SC


114

UNIVERSAL

EXTREME TRADITIONAL

EXTREME ISOBARIC

APPLICATION

CLEANING / BLASTING

REFRIGERATION

Web: www.manuli-hydraulics.com


REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

EXTREME TRADITIONAL

UNIVERSAL

115


CRIMPING CHART BOOKLET JUNE 2015

K-JET (BLUE) 116

CRIMP VERSION: Release number: PART. NO.

UNIVERSAL

H02008006* H02008008* H02008010* H02008012*

Standard 1

3.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8

Inch 1/4" 5/16" 3/8" 1/2"

Insert Type Multifit Multifit Multifit Multifit

Ferrule M03300-04 M03300-05 M03400-06 M03400-08

Crimping Type No Skive No Skive No Skive No Skive

Crimp. Diam. mm 16,5 17,6 19,8 22,6

inch 0,650 0,693 0,780 0,890

DIE N. 15 15 18 21

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

EXTREME TRADITIONAL

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2mm (0 /-0.008 inch)

EXTREME ISOBARIC

CRIMP VERSION: Release number: PART. NO. H02008006* H02008010*

Standard 2

1.0 HOSE SIZE DN Dash 6 -4 10 -6

Inch 1/4" 3/8"

Insert Type

Ferrule

Crimping Type

OPF-04 OPF-06

No Skive No Skive

Crimp. Diam. mm 16,9 20,4

inch 0,665 0,803

DIE N. 15 18

APPLICATION

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

CLEANING / BLASTING REFRIGERATION K-JET (BLUE)

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

Release number: PART. NO. H02008010*

Alternative 2

1.0 HOSE SIZE DN Dash 10 -6

Inch 3/8"

Insert Type Multifit

Ferrule M03300-06

Crimping Type No Skive

Crimp. Diam. mm 20,2

inch 0,795

DIE N. 18

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

EXTREME TRADITIONAL

Skive length tolerance: Crimping diameter tolerance:

UNIVERSAL

CRIMP VERSION:

117

K-JET (BLUE)

K-JET (BLUE)


CRIMPING CHART BOOKLET JUNE 2015

K-JET (BLACK) 118

CRIMP VERSION: Release number: PART. NO.

UNIVERSAL

H02003006* H02003008* H02003010* H02003012*

Standard 1

3.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8

Inch 1/4" 5/16" 3/8" 1/2"

Insert Type Multifit Multifit Multifit Multifit

Ferrule M03300-04 M03300-05 M03400-06 M03400-08

Crimping Type No Skive No Skive No Skive No Skive

Crimp. Diam. mm 16,5 17,6 19,8 22,6

inch 0,650 0,693 0,780 0,890

DIE N. 15 15 18 21

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

EXTREME TRADITIONAL

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2mm (0 /-0.008 inch)

EXTREME ISOBARIC

CRIMP VERSION: Release number: PART. NO. H02003006* H02003010*

Standard 2

1.0 HOSE SIZE DN Dash 6 -4 10 -6

Inch 1/4" 3/8"

Insert Type

Ferrule

Crimping Type

OPF-04 OPF-06

No Skive No Skive

Crimp. Diam. mm 16,9 20,4

inch 0,665 0,803

DIE N. 15 18

APPLICATION

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

CLEANING / BLASTING REFRIGERATION K-JET (BLACK)

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

Release number: PART. NO. H02003010*

Alternative 2

1.0 HOSE SIZE DN Dash 10 -6

Inch 3/8"

Insert Type Multifit

Ferrule M03300-06

Crimping Type No Skive

Crimp. Diam. mm 20,2

inch 0,795

DIE N. 18

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

EXTREME TRADITIONAL

Skive length tolerance: Crimping diameter tolerance:

UNIVERSAL

CRIMP VERSION:

119

K-JET (BLACK)

K-JET (BLACK)


CRIMPING CHART BOOKLET JUNE 2015

SUPERJET (BLUE) 120

CRIMP VERSION: Release number: PART. NO.

UNIVERSAL

H02002006* H02002008*

Standard 1

1.0 HOSE SIZE DN Dash 6 -4 8 -5

Inch 1/4" 5/16"

Insert Type Multifit Multifit

Ferrule M03400-04 M03400-05

Crimping Type No Skive No Skive

Crimp. Diam. mm 17,9 18,7

inch 0,705 0,736

DIE N. 15 18

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

EXTREME TRADITIONAL

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

CRIMP VERSION: Release number:

EXTREME ISOBARIC

PART. NO. H02002006* H02002008*

Standard 2

1.0 HOSE SIZE DN Dash 6 -4 8 -5

Inch 1/4" 5/16"

Insert Type

Ferrule

Crimping Type

OPF-04 OPF-05

No Skive No Skive

Crimp. Diam. mm 17,8 18,4

inch 0,701 0,724

DIE N. 15 18

APPLICATION

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

CLEANING / BLASTING REFRIGERATION SUPERJET (BLUE)

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

PART. NO. H02002006* H02002008*

Alternative 1

1.0 HOSE SIZE DN Dash 6 -4 8 -5

Inch 1/4" 5/16"

Insert Type Multifit Multifit

Ferrule M00120-04 M00120-05

Crimping Type External Skive External Skive

External Skive Length

Crimp. Diam.

mm 23,0 23,0

mm 16,3 17,4

inch 0,91 0,91

inch 0,642 0,685

DIE N. 15 15

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

UNIVERSAL

Release number:

EXTREME TRADITIONAL

CRIMP VERSION:

121

SUPERJET (BLUE)

SUPERJET (BLUE)


CRIMPING CHART BOOKLET JUNE 2015

SUPERJET (BLACK) 122

CRIMP VERSION: Release number: PART. NO.

UNIVERSAL

H02001006* H02001008*

Standard 1

1.0 HOSE SIZE DN Dash 6 -4 8 -5

Inch 1/4" 5/16"

Insert Type Multifit Multifit

Ferrule M03400-04 M03400-05

Crimping Type No Skive No Skive

Crimp. Diam. mm 17,9 18,7

inch 0,705 0,736

DIE N. 15 18

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

EXTREME TRADITIONAL

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

CRIMP VERSION: Release number:

EXTREME ISOBARIC

PART. NO. H02001006* H02001008*

Standard 2

1.0 HOSE SIZE DN Dash 6 -4 8 -5

Inch 1/4" 5/16"

Insert Type

Ferrule

Crimping Type

OPF-04 OPF-05

No Skive No Skive

Crimp. Diam. mm 17,8 18,4

inch 0,701 0,724

DIE N. 15 18

APPLICATION

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

CLEANING / BLASTING REFRIGERATION SUPERJET (BLACK)

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

PART. NO. H02001006* H02001008*

Alternative 1

1.0 HOSE SIZE DN Dash 6 -4 8 -5

Inch 1/4" 5/16"

Insert Type Multifit Multifit

Ferrule M00120-04 M00120-05

Crimping Type External Skive External Skive

External Skive Length

Crimp. Diam.

mm 23,0 23,0

mm 16,3 17,4

inch 0,91 0,91

inch 0,642 0,685

DIE N. 15 15

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

UNIVERSAL

Release number:

EXTREME TRADITIONAL

CRIMP VERSION:

123

SUPERJET (BLACK)

SUPERJET (BLACK)


CRIMPING CHART BOOKLET JUNE 2015

SUPERJET/PLUS (BLUE) 124

CRIMP VERSION: Release number: PART. NO.

UNIVERSAL

H01A79006* H01A79008* H01A79010* H01A79012*

Standard 1

1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8

Inch 1/4" 5/16" 3/8" 1/2"

Insert Type Multifit Multifit Multifit Multifit

Ferrule M03400-04 M03400-05 M03400-06 M03400-08

Crimping Type No Skive No Skive No Skive No Skive

Crimp. Diam. mm 18,8 19,7 20,6 23,5

inch 0,740 0,776 0,811 0,925

DIE N. 18 18 18 21

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

EXTREME TRADITIONAL

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION SUPERJET/PLUS (BLUE)

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

HOSE SIZE

PART. NO. H01A78006* H01A78008* H01A78010* H01A78012*

Standard 1

1.0

DN Dash 6 -4 8 -5 10 -6 12 -8

Inch 1/4" 5/16" 3/8" 1/2"

Insert Type Multifit Multifit Multifit Multifit

Ferrule M03400-04 M03400-05 M03400-06 M03400-08

Crimping Type No Skive No Skive No Skive No Skive

Crimp. Diam. mm 18,8 19,7 20,6 23,5

inch 0,740 0,776 0,811 0,925

DIE N. 18 18 18 21

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

UNIVERSAL

Release number:

EXTREME TRADITIONAL

CRIMP VERSION:

125

SUPERJET/PLUS (BLACK)

SUPERJET/PLUS (BLACK)


CRIMPING CHART BOOKLET JUNE 2015

PROJET (BLUE) 126

CRIMP VERSION: Release number: PART. NO.

UNIVERSAL

H01A95006* H01A95008* H01A95010* H01A95012*

Standard 1

1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8

Inch 1/4" 5/16" 3/8" 1/2"

Insert Type Multifit Multifit Multifit Multifit

Ferrule M00120-04 M00120-05 M00910-06 M00910-08

Crimping Type External Skive External Skive External Skive External Skive

External Skive Length

Crimp. Diam.

mm 23,0 23,0 27,0 28,0

mm 16,5 17,6 22,0 25,5

inch 0,91 0,91 1,06 1,10

inch 0,650 0,693 0,866 1,004

DIE N. 15 15 21 24

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

EXTREME TRADITIONAL

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION PROJET (BLUE)

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

PART. NO. H01A94006* H01A94008* H01A94010* H01A94012*

Standard 1

1.0 HOSE SIZE DN Dash 6 -4 8 -5 10 -6 12 -8

Inch 1/4" 5/16" 3/8" 1/2"

Insert Type Multifit Multifit Multifit Multifit

Ferrule M00120-04 M00120-05 M00910-06 M00910-08

Crimping Type External Skive External Skive External Skive External Skive

External Skive Length

Crimp. Diam.

mm 23,0 23,0 27,0 28,0

mm 16,5 17,6 22,0 25,5

inch 0,91 0,91 1,06 1,10

inch 0,650 0,693 0,866 1,004

DIE N. 15 15 21 24

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

UNIVERSAL

Release number:

EXTREME TRADITIONAL

CRIMP VERSION:

127

PROJET (BLACK)

PROJET (BLACK)


CRIMPING CHART BOOKLET JUNE 2015

GOLDENBLAST 128

CRIMP VERSION: Release number: PART. NO.

UNIVERSAL

H10072010* H10072A12*

Standard 1

1.0 HOSE SIZE DN Dash 10 -6 12 -8

Inch 3/8" 1/2"

Insert Type Blastlock Blastlock

Ferrule M01700-06 M01700-08

Crimping Type Double Skive Double Skive

Internal Skive Length

External Skive Length

Crimp. Diam.

mm 15,0 16,0

mm 47,0 52,0

mm 24,4 28,4

inch 0,59 0,63

inch 1,85 2,05

inch 0,961 1,118

DIE N. 24 27

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

EXTREME TRADITIONAL

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION GOLDENBLAST

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

PART. NO. H10066010* H10066A12* H10066019* H10066025*

Standard 1

1.0 HOSE SIZE DN Dash 10 -6 12 -8 19 - 12 25 - 16

Inch 3/8" 1/2" 3/4" 1"

Insert Type Blastlock Blastlock Blastlock Blastlock

Ferrule M01700-06 M01700-08 M01700-12 M01500-16

Crimping Type Double Skive Double Skive Double Skive Double Skive

Internal Skive Length

External Skive Length

Crimp. Diam.

mm 15,0 16,0 19,0 15,0

mm 47,0 52,0 54,0 49,0

mm 24,6 29,1 38,9 41,5

inch 0,59 0,63 0,75 0,59

inch 1,85 2,05 2,13 1,93

inch 0,969 1,146 1,531 1,634

DIE N. 24 27 36 39

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

Skive length tolerance: Crimping diameter tolerance:

UNIVERSAL

Release number:

EXTREME TRADITIONAL

CRIMP VERSION:

129

GOLDENBLAST/PLUS

GOLDENBLAST/PLUS


CRIMPING CHART BOOKLET JUNE 2015

GOLDENBLAST/SIX 130

CRIMP VERSION: Release number: PART. NO.

UNIVERSAL

H10067012* H10067019*

Standard 1

1.0 HOSE SIZE DN Dash 12 -8 19 - 12

Inch 1/2" 3/4"

Insert Type Blastlock Blastlock

Ferrule M01800-08 M01800-12

Crimping Type Double Skive Double Skive

Internal Skive Length

External Skive Length

Crimp. Diam.

mm 16,0 19,0

mm 52,0 54,0

mm 33,3 42,7

inch 0,63 0,75

inch 2,05 2,13

inch 1,311 1,681

DIE N. 30 42

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

EXTREME TRADITIONAL

Skive length tolerance: Crimping diameter tolerance:

± 0.5 mm / ± 0.02 inches 0 /-0.2 mm (0 /-0.008 inch)

EXTREME ISOBARIC APPLICATION CLEANING / BLASTING REFRIGERATION GOLDENBLAST/SIX

Web: www.manuli-hydraulics.com


REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

EXTREME TRADITIONAL

UNIVERSAL

131


132

UNIVERSAL

EXTREME TRADITIONAL

EXTREME ISOBARIC

APPLICATION

CLEANING / BLASTING

REFRIGERATION

Web: www.manuli-hydraulics.com


REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

EXTREME TRADITIONAL

UNIVERSAL

133


CRIMPING CHART BOOKLET JUNE 2015

REFRIMASTER 134

CRIMP VERSION: Release number: PART. NO.

UNIVERSAL

H09002008* H09002010* H09002013* H09002016*

Standard 1

1.0 HOSE SIZE DN Dash Inch 8 -6 5/16" 10 - 8 13/32" 13 - 10 1/2" 16 - 12 5/8"

Insert Type Frigoclic Frigoclic Frigoclic Frigoclic

Ferrule C00700-06 C00700-08 C00700-10 C00700-12

Crimping Type Crimped Crimped Crimped Crimped

Crimp. Diam. mm 16,9 19,9 21,8 26,0

inch 0,665 0,783 0,858 1,024

DIE N. 15 18 21 24

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

EXTREME TRADITIONAL

Crimping diameter tolerance:

± 0.1mm/± 0.004 inch

CRIMP VERSION: EXTREME ISOBARIC

Release number: PART. NO.

APPLICATION

H09002008* H09002010* H09002013* H09002016*

Standard 2

1.0 HOSE SIZE DN Dash Inch 8 -6 5/16" 10 - 8 13/32" 13 - 10 1/2" 16 - 12 5/8"

Insert Type

Ferrule

Crimping Type

Frigoclic Frigoclic Frigoclic Frigoclic

C01000-06 C01000-08 C01000-10 C01000-12

Clamp Style Clamp Style Clamp Style Clamp Style

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

CLEANING / BLASTING REFRIGERATION REFRIMASTER

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

H09071008* H09071010* H09071013* H09071016*

HOSE SIZE DN Dash Inch 8 -6 5/16" 10 - 8 13/32" 13 - 10 1/2" 16 - 12 5/8"

Insert Type Frigoclic Frigoclic Frigoclic Frigoclic

Ferrule C00700-06 C00700-08 C00750-10 C00750-12

Crimping Type Crimped Crimped Crimped Crimped

Crimp. Diam. mm 16,9 19,9 23,2 27,1

inch 0,665 0,783 0,913 1,067

DIE N. 15 18 21 24

Crimping diameter tolerance:

± 0.1mm/± 0.004 inch

CRIMP VERSION: Release number: PART. NO. H09071008* H09071010* H09071013* H09071016*

EXTREME TRADITIONAL

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Standard 2

1.0 HOSE SIZE DN Dash Inch 8 -6 5/16" 10 - 8 13/32" 13 - 10 1/2" 16 - 12 5/8"

Insert Type

Ferrule

Crimping Type

Frigoclic Frigoclic Frigoclic Frigoclic

C01000-06 C01000-08 C01050-10 C01050-12

Clamp Style Clamp Style Clamp Style Clamp Style

REFRIGERATION

CLEANING / BLASTING

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

EXTREME ISOBARIC

PART. NO.

Standard 1

1.0

APPLICATION

Release number:

UNIVERSAL

CRIMP VERSION:

135

REFRIMASTER PLUS

REFRIMASTER PLUS


CRIMPING CHART BOOKLET JUNE 2015

REFRISTAR 136

CRIMP VERSION: Release number: PART. NO.

UNIVERSAL

H01138005* H01138008* H01138010* H01138012* H01138016* H01138022* H01138028*

Standard 1

1.0 HOSE SIZE DN Dash Inch 5 -4 3/16" 8 -6 5/16" 10 - 8 13/32" 13 - 10 1/2" 16 - 12 5/8" 22 - 16 7/8" 28 - 20 1.1/8"

Insert Type Star-Crimp Star-Crimp Star-Crimp Star-Crimp Star-Crimp Star-Crimp Star-Crimp

Ferrule C00300-04 C00300-06 C00300-08 C00300-10 C00300-12 C00300-16 C00300-20

Crimping Type Crimped Crimped Crimped Crimped Crimped Crimped Crimped

Crimp. Diam. mm 15,6 20,2 21,3 26,0 30,8 34,4 42,5

inch 0,614 0,795 0,839 1,024 1,213 1,354 1,673

DIE N. 15 18 18 24 30 33 42

EXTREME TRADITIONAL

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Crimping diameter tolerance:

± 0.1mm/± 0.004 inch

EXTREME ISOBARIC

CRIMP VERSION: Release number: PART. NO.

APPLICATION

H01138005* H01138008* H01138010* H01138012* H01138016* H01138022* H01138028* H01138035*

Standard 2

1.0 HOSE SIZE DN Dash Inch 5 -4 3/16" 8 -6 5/16" 10 - 8 13/32" 13 - 10 1/2" 16 - 12 5/8" 22 - 16 7/8" 28 - 20 1.1/8" 35 - 24 1.3/8"

Insert Type

Ferrule

Crimping Type

Star-Fit Star-Fit Star-Fit Star-Fit Star-Fit Star-Fit Star-Fit Star-Fit

K00400-04 K00400-06 K00400-08 K00400-10 K00400-12 K00400-16 K00400-20 K00400-24

Reusable Reusable Reusable Reusable Reusable Reusable Reusable Reusable

CLEANING / BLASTING

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

REFRIGERATION REFRISTAR

Web: www.manuli-hydraulics.com


CRIMPING CHART BOOKLET JUNE 2015

PART. NO. H09068008* H09068010* H09068012* H09068016*

Standard 1

1.0 HOSE SIZE DN Dash Inch 8 -6 5/16" 10 - 8 13/32" 13 - 10 1/2" 16 - 12 5/8"

Insert Type Fast-Crimp Fast-Crimp Fast-Crimp Fast-Crimp

Ferrule OPC-06 OPC-08 OPC-10 OPC-12

Crimping Type Bubble Crimp Bubble Crimp Bubble Crimp Bubble Crimp

Crimp. Diam. mm 14,8 16,6 18,8 21,1

inch 0,583 0,654 0,740 0,831

DIE N. 12 15 18 18

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

± 0.1mm/± 0.004 inch

REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

Crimping diameter tolerance:

UNIVERSAL

Release number:

EXTREME TRADITIONAL

CRIMP VERSION:

137

REFRIFAST

REFRIFAST


CRIMPING CHART BOOKLET JUNE 2015

ULTRASTAR 138

CRIMP VERSION: Release number: PART. NO.

UNIVERSAL

H01133005* H01133008* H01133010* H01133012* H01133016* H01133022* H01133028*

Standard 1

1.0 HOSE SIZE DN Dash Inch 5 -4 3/16" 8 -6 5/16" 10 - 8 13/32" 12 - 10 1/2" 16 - 12 5/8" 22 - 16 7/8" 28 - 20 1.1/8"

Insert Type Star-Crimp Star-Crimp Star-Crimp Star-Crimp Star-Crimp Star-Crimp Star-Crimp

Ferrule C00300-04 C00300-06 C00300-08 C00300-10 C00300-12 C00300-16 C00300-20

Crimping Type Crimped Crimped Crimped Crimped Crimped Crimped Crimped

Crimp. Diam. mm 15,6 20,2 21,3 26,0 30,8 34,4 42,5

inch 0,614 0,795 0,839 1,024 1,213 1,354 1,673

DIE N. 15 18 18 24 30 33 42

EXTREME TRADITIONAL

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

Crimping diameter tolerance:

± 0.1mm/± 0.004 inch

EXTREME ISOBARIC

CRIMP VERSION: Release number: PART. NO.

APPLICATION

H01133005* H01133008* H01133010* H01133012* H01133016* H01133022* H01133028* H01133035*

Standard 2

1.0 HOSE SIZE DN Dash Inch 5 -4 3/16" 8 -6 5/16" 10 - 8 13/32" 12 - 10 1/2" 16 - 12 5/8" 22 - 16 7/8" 28 - 20 1.1/8" 35 - 24 1.3/8"

Insert Type

Ferrule

Crimping Type

Star-Fit Star-Fit Star-Fit Star-Fit Star-Fit Star-Fit Star-Fit Star-Fit

K00400-04 K00400-06 K00400-08 K00400-10 K00400-12 K00400-16 K00400-20 K00400-24

Reusable Reusable Reusable Reusable Reusable Reusable Reusable Reusable

CLEANING / BLASTING

• It is recommended to follow the instructions and training information present on the Manuli website "Assembling information and instructions". • The present crimp chart document is related to the Manuli Hydraulics integrated package of hoses, fittings and hose-assembling equipment and is valid under the condition of use of original components from the Manuli Manufacturing Integrated Program, coherently with the recommendations of international norms of the sector, ref. ISO/TR 17165-2 "Recommended practices for hydraulic hose assemblies". • For optimum performance use the recommended machines and tools of the Manuli Hydraulics integrated catalogue.

REFRIGERATION ULTRASTAR

Web: www.manuli-hydraulics.com


REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

EXTREME TRADITIONAL

UNIVERSAL

139


140

UNIVERSAL

EXTREME TRADITIONAL

EXTREME ISOBARIC

APPLICATION

CLEANING / BLASTING

REFRIGERATION

Web: www.manuli-hydraulics.com


REFRIGERATION

CLEANING / BLASTING

APPLICATION

EXTREME ISOBARIC

EXTREME TRADITIONAL

UNIVERSAL

141



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