TR1 Series Catalogue 2017

2017 Edition

TR1 Serie Product Catalog

Company Overview Benevelli is a company established in 1962 that designs, manufactures and sells transmissions for self propelled vehicles, focused on battery operated machines with static load ratings until 3 tonnes.

Located in the Motor Valley, between Reggio Emilia and Modena, Benevelli is ISO 9001:2008 certified company with internal cell-based manufacturing processes assuring strict compliance to quality.

Product Overview

TR1 Dual Drive System is a complete package comprised of a couple of high efficiency gear reducer with electric motor and braking system.

These units are designed primarily for use in electric transport vehicles such as utility and warehouse carts, AGVs and other robotic material handling equipment.

The modular system includes several type of gear ratios, track-widths, wheel hubs connection, and brakes.

Custom versions can be engineered to meet your exact requirements

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TR1 SERIES - Main Characteristics and Features

2

5 1

4

3 8 6

7

1. Mounting Position

2. EM Brakes

3. Exterior Finishing

4. Electric Motors

Six standard mounting position (tilt on Z axis from 0° to 180°) give to transaxle many installation possiiblities

Electromagntic parking and security brakes could reach a braking torque of 20Nm (each). Optical encoder optional.

All metallic parts are subjected to high quality zinc coating to withstand the corrosive agents aggression

This series can install DC motors, AC and the newest PMS, ask for expert advice from one of our technicians

5. Gearbox Casting

6. Lubrication

7. Wheel Bearings

8. Gear Finishing

Alluminium alloy gear housing minimizes weights adding strength thanks to the new “heavy duty” design

Our products are supplied “ready to use” full filled wth SAE75W90 Synthetic oil Mobilube1

Angular contact double raw ball bearings on wheels allow use of transaxles in intensive conditions too

Hardened alloy steel gears with involute grinding profile ensure constant low noise level

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TR1 SERIE Single Drive Unit Version

i

1:06 ÷ 1:32

Output Torque

Nm

500

Input Speed

Rpm

3.500

Static Load

Kg

500

Track-Width

Mm

-

Gear Finishing

-

Grinding Profile

Differential Type

-

-

Efficiency

%

95

Gear Ratios

TR1

i

DC

Rated Power

kW

0,3 ÷ 1,2

Rated Voltage

V

24 ÷ 48

Insulation Class

-

F (155°C)

Service Brakign Type

-

-

Braking Torque

-

-

Parking Braking Type

-

Electromagnetic

Nm

5 ÷ 12

Motor Type

Braking Torque

• DC Single Drive Unit Version

TR1 • AC-PMS Single Drive Unit Version

i

1:06 ÷ 1:32

Output Torque

Nm

500

Input Speed

Rpm

7.200

Static Load

Kg

500

Track-Width

Mm

-

Gear Finishing

-

Grinding Profile

Differential Type

-

-

Efficiency

%

95

Gear Ratios

Motor Type

i

AC or PMS

Rated Power

kW

0,8 ÷ 2,0

Rated Voltage

V

24 ÷ 48

Insulation Class

-

F (155°C)

Service Brakign Type

-

-

Braking Torque

-

-

Parking Braking Type

-

Electromagnetic

Nm

12 ÷ 20

Braking Torque

5

TR1 SERIE Dual Drive Unit Version

i

1:06 ÷ 1:32

Output Torque

Nm

1.000

Input Speed

Rpm

Static Load Track-Width

Gear Ratios

TR1

Motor Type

i

AC or PMS

Rated Power

kW

1,6 ÷ 4,0

7.200

Rated Voltage

V

24 ÷ 48

Kg

1.000

Insulation Class

-

F (155°C)

Mm

On Demand

Service Brakign Type

-

-

Gear Finishing

-

Grinding Profile

Nm

-

Differential Type

-

Electronic

-

Electromagnetic

Efficiency

%

95

Nm

24 ÷ 40

Braking Torque Parking Braking Type Braking Torque

• AC-PMS Dual Drive Units Version

TR1 • DC Dual Drive Unit Version i

1:06 ÷ 1:32

i

DC

Output Torque

Nm

800

Rated Power

kW

0,6 ÷ 2,4

Input Speed

Rpm

3.500

Rated Voltage

V

24 ÷ 48

Static Load

Kg

1.000

Insulation Class

-

F (155°C)

Track-Width

Mm

On Demand

Service Brakign Type

-

-

Gear Finishing

-

Grinding Profile

Nm

-

Differential Type

-

Electronic

-

Electromagnetic

Efficiency

%

95

Nm

10 ÷ 24

Gear Ratios

Motor Type

Braking Torque Parking Braking Type Braking Torque

6 6

Designed & Manufactures in Italy our products are sold in 40 countries across 5 continents

Headquarter Official Distributor Services

www.benevelli.it This catalog contains indicative information about some general characteristics of the products shown. We therefore invite the customer to contact always the company from whom the product was purchased in order to verify the specifications. Subject to change. Errors and omissions excepted.

TR1Serie Product Catalog