2017 Edition
TX1 Serie Product Catalog
Company Overview Benevelli is a company established in 1962 that designs, manufactures and sells transmissions for self propelled vehicles, focused on battery operated machines with static load ratings until 3 tonnes. Located in the Motor Valley, between Reggio Emilia and Modena, Benevelli is ISO 9001:2008 certified company with internal cell-based manufacturing processes assuring strict compliance to quality.
Product Overview TX1 Transaxle Drive System is a complete package comprised of a reduction-differential gears assembly, rigid drive axle, electric motor and braking system. The modular system includes several type of gear ratios, track-widths, wheel hubs, brakes and differential locking system. Custom versions can be engineered to meet your exact requirements
3
TX1 SERIE Main Characteristics and Features
1
5
8 2 6
3 4
7
1. Mounting Position
2. Weldings
3. Exterior Finishing
4. Rigid Axle
Six standard mounting position (tilt on Z axis from 0° to 180°) give to transaxle many installation possiiblities
Welding operation performed by robots ensuring the highest safety criteria (TUV certified ISO 15614:2012)
All metallic parts are subjected to high quality zinc coating to withstand the corrosive agents aggression
Draw tubes of 51mm diameter (7,5mm thickness) are heavily installed with built-in studs on gearbox housing
5. Gearbox Casting
6. Lubrication
7. Wheel Bearings
8. Gear Finishing
Alluminium alloy gear housing minimizes weights adding strength thanks to the new “heavy duty” design
Our products are supplied “ready to use” full filled wth SAE75W90 Synthetic oil Mobilube1
Angular contact double raw ball bearings on wheels allow use of transaxles in intensive conditions too
Hardened alloy steel gears with involute grinding profile ensure constant low noise level
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TX1 SERIE Floating and Rigid Drive Axle Version
Gear Ratios
TX1 STD
i
1:06 ÷ 1:32
Output Torque
Nm
300
Input Speed (Max)
Rpm
3.500
Static Load
Kg
300
Track-Width
Mm
400 ÷ 1.150
Gear Finishing
-
Grinding Profile
Differential Type
-
Bevel Gear
Efficiency
%
95
Motor Type
i
DC
Rated Power
kW
0,3 ÷ 0,8
Rated Voltage
V
24 ÷ 48
Insulation Class
-
F (155°C)
Service Brakign Type
-
-
Nm
-
-
Electromagnetic
Nm
5 ÷ 12
Braking Torque Parking Braking Type Braking Torque
• Floating Drive-shaft Version
TX1 STD
• Rigid Drive Axle Version Gear Ratios
i
1:06 ÷ 1:32
Output Torque
Nm
300
Input Speed (Max)
Rpm
3.500
Static Load
Kg
300
Track-Width
Mm
400 ÷ 1.150
Gear Finishing
-
Grinding Profile
Differential Type
-
Bevel Gear
Efficiency
%
95
Motor Type
i
DC
Rated Power
kW
0,3 ÷ 0,8
Rated Voltage
V
24 ÷ 48
Insulation Class
-
F (155°C)
Service Brakign Type
-
-
Nm
-
-
Electromagnetic
Nm
5 ÷ 12
Braking Torque Parking Braking Type Braking Torque
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TX1 SERIE Rigid Drive Axle with Wheel Hubs Version
Gear Ratios
TX1 PLUS
i
1:06 ÷ 1:32
Output Torque
Nm
500
Input Speed (Max)
Rpm
7.200
Static Load
Kg
500
Track-Width
Mm
400 ÷ 1.150
Gear Finishing
-
Grinding Profile
Differential Type
-
Bevel Gear
Efficiency
%
95
Motor Type
i
AC or PMS
Rated Power
kW
0,8 ÷ 1,7
Rated Voltage
V
24 ÷ 48
Insulation Class
-
F (155°C)
Service Brakign Type
-
-
Braking Torque
-
-
Parking Braking Type
-
Electromagnetic
Nm
5 ÷ 20
Braking Torque
• Rigid Drive Axle with Wheel Hubs Version
TX1 STD
• Rigid Drive Axle with Wheel Hubs Version
Gear Ratios
i
1:06 ÷ 1:32
Output Torque
Nm
400
Input Speed
Rpm
3.500
Static Load
Kg
400
Track-Width
Mm
400 ÷ 1.150
Gear Finishing
-
Grinding Profile
Differential Type
-
Bevel Gear
Efficiency
%
95
Motor Type
i
DC
Rated Power
kW
0,3 ÷ 1,2
Rated Voltage
V
24 ÷ 48
Insulation Class
-
F (155°C)
Service Brakign Type
-
-
Braking Torque
-
-
Parking Braking Type
-
Electromagnetic
Nm
5 ÷ 12
Braking Torque
6
TX1 SERIE Mechanical Drum Brake Version
TX1 PLUS - MECHANICAL DRUM BRAKES VERSION The powerful TX1 PLUS model, designed for maximum efficiency, safety, and ease-of-use. Powered by AC motor it includes heavy duty mechanical drum brakes for service and an electromagnetic brake for parking & safety use. Prepared for PMS motors installation
Gear Ratios
i
1:06 ÷ 1:32
Output Torque
Nm
500
Input Speed
Rpm
7.200
Static Load
Kg
500
Track-Width
Mm
400 ÷ 1.150
Gear Finishing
-
Grinding Profile
Differential Type
-
Bevel Gear
Efficiency
%
95
Motor Type
i
AC or PMS
Rated Power
kW
0,8 ÷ 2,0
Rated Voltage
V
24 ÷ 48
Insulation Class
-
F (155°C)
Service Brakign Type
-
Mechanical
Nm
500
-
Electromagnetic
Nm
5 ÷ 20
Braking Torque Parking Braking Type Braking Torque
High Efficiency
Wheel Hub System
Motor Connection
Rugged Design
Gears come with rectified involute teeth profile to reduce noise levels when operating ensuring 95% mechanical efficiency
The special wheel hub system includes double row angular contact ball bearings and splined axle-shafts able to guarantee long life to your vehicles
The new reducer-motor splined coupling can ensure optimum component lifetime even on fast and heavy duty working conditions
Aluminum alloy case gearboxes to maximize strength and reduce weight. The new design makes the transaxle even stronger and more resistant
7
TX1 SERIE Mechanical Drum Brakes Version
Gear Ratios
TX1 PLUS
i
1:06 ÷ 1:32
Output Torque
Nm
500
Input Speed
Rpm
7.200
Static Load
Kg
500
Track-Width
Mm
400 ÷ 1.150
Gear Finishing
-
Grinding Profile
Differential Type
-
Bevel Gear
Efficiency
%
95
Motor Type
i
AC or PMS
Rated Power
kW
0,8 ÷ 1,7
Rated Voltage
V
24 ÷ 48
Insulation Class
-
F (155°C)
Service Brakign Type
-
Mechanical
Nm
500
-
Electromagnetic
Nm
5 ÷ 20
Braking Torque Parking Braking Type Braking Torque
• Mechanical Drum Brakes Version
TX1 STD
• Mechanical Drum Brake Version
Gear Ratios
i
1:06 ÷ 1:32
Output Torque
Nm
400
Input Speed
Rpm
3.500
Static Load
Kg
400
Track-Width
Mm
400 ÷ 1.150
Gear Finishing
-
Grinding Profile
Differential Type
-
Bevel Gear
Efficiency
%
95
Motor Type
i
DC
Rated Power
kW
0,5 ÷ 1,2
Rated Voltage
V
24 ÷ 48
Insulation Class
-
F (155°C)
Service Brakign Type
-
Mechanical
Nm
500
-
Electromagnetic
Nm
5 ÷ 12
Braking Torque Parking Braking Type Braking Torque
8
TX1 SERIE Mechanical Drum Brake Version with Integrated Superelastic wheels
Gear Ratios
TX1 PLUS
i
1:06 ÷ 1:32
Output Torque
Nm
500
Input Speed
Rpm
7.200
Static Load
Kg
500
Track-Width
Mm
400 ÷ 1.150
Gear Finishing
-
Grinding Profile
Differential Type
-
Bevel Gear
Efficiency
%
95
Motor Type
i
AC or PMS
Rated Power
kW
0,8 ÷ 1,7
Rated Voltage
V
24 ÷ 48
Insulation Class
-
F (155°C)
Service Brakign Type
-
Mechanical
Nm
500
-
Electromagnetic
Nm
5 ÷ 20
Braking Torque Parking Braking Type Braking Torque
• Mechanical Drum Brake Version with Integrated Superelastic wheels
TX1 STD
• Mechanical Drum Brake Version with Integrated Superelastic wheels Gear Ratios
i
1:06 ÷ 1:32
Output Torque
Nm
400
Input Speed
Rpm
3.500
Static Load
Kg
400
Track-Width
Mm
400 ÷ 1.150
Gear Finishing
-
Grinding Profile
Differential Type
-
Bevel Gear
Efficiency
%
95
Motor Type
i
DC
Rated Power
kW
0,8 ÷ 1,2
Rated Voltage
V
24 ÷ 48
Insulation Class
-
F (155°C)
Service Brakign Type
-
Mechanical
Nm
500
-
Electromagnetic
Nm
5 ÷ 12
Braking Torque Parking Braking Type Braking Torque
9
TX1 SERIE Hydraulic Drum Brake Version
TX1 PLUS - HYDRAULIC DRUM BRAKES VERSION The powerful TX1 PLUS model, designed for maximum efficiency, safety, and ease-of-use. Powered by AC motor it includes heavy duty hydraulic and mechanical drum brakes for service and an electromagnetic brake for parking & safety use. Prepared for PMS motors installation
Gear Ratios
i
1:06 ÷ 1:32
Output Torque
Nm
500
Input Speed
Rpm
7.200
Static Load
Kg
500
Track-Width
Mm
400 ÷ 1.150
Gear Finishing
-
Grinding Profile
Differential Type
-
Bevel Gear
Efficiency
%
95
Motor Type
i
AC or PMS
Rated Power
kW
0,8 ÷ 1,7
Rated Voltage
V
24 ÷ 48
Insulation Class
-
F (155°C)
Service Brakign Type
-
Hydraulic + Mech
Nm
1.000
-
Electromagnetic
Nm
5 ÷ 20
Braking Torque Parking Braking Type Braking Torque
Motor Connection
Rugged Design
High Efficiency
Wheel Hub System
The new reducer-motor splined coupling can ensure optimum component lifetime even on fast and heavy duty working conditions
Aluminum alloy case gearboxes to maximize strength and reduce weight. The new design makes the transaxle even stronger and more resistant
Gears come with rectified involute teeth profile to reduce noise levels when operating ensuring 95% mechanical efficiency
The special wheel hub system includes double row angular contact ball bearings and splined axle-shafts able to guarantee long life to your vehicles
10 10
Designed & Manufactures in Italy our products are sold in 40 countries across 5 continents
Headquarter Official Distributor Services
www.benevelli.it This catalog contains indicative information about some general characteristics of the products shown. We therefore invite the customer to contact always the company from whom the product was purchased in order to verify the specifications. Subject to change. Errors and omissions excepted.
TX1 Serie Product Catalog