2017 Edition
TX2 Serie Product Catalog
Company Overview Benevelli is a company established in 1962 that designs, manufactures and sells transmissions for self propelled vehicles, focused on battery operated machines with static load ratings until 3 tonnes. Located in the Motor Valley, between Reggio Emilia and Modena, Benevelli is ISO 9001:2008 certified company with internal cell-based manufacturing processes assuring strict compliance to quality.
Product Overview TX2 Transaxle Drive System is a complete package comprised of a reduction-differential gears assembly, indipendent suspension or rigid drive axle, electric motor and braking system. The modular system includes several type of gear ratios, track-widths, wheel hubs, and brakes. Custom versions can be engineered to meet your exact requirements
3
TX2 SERIES - Main Characteristics and Features
1 5
8 6 2 3 4 7
1. Mounting Position
2. Weldings
3. Exterior Finishing
4. Rigid Axle
Six standard mounting position (tilt on Z axis from 0° to 180°) give to transaxle many installation possiiblities
Welding operation performed by robots ensuring the highest safety criteria (TUV certified ISO 15614:2012)
All metallic parts are subjected to high quality zinc coating to withstand the corrosive agents aggression
Draw tubes of 57mm diameter (7,5mm thickness) are heavily installed with built-in studs on gearbox housing
5. Gearbox Casting
6. Lubrication
7. Wheel Bearings
8. Gear Finishing
Alluminium alloy gear housing minimizes weights adding strength thanks to the new “heavy duty” design
Our products are supplied “ready to use” full filled wth SAE75W90 Synthetic oil Mobilube1
Angular contact double raw ball bearings on wheels allow use of transaxles in intensive conditions too
Hardened alloy steel gears with involute grinding profile ensure constant low noise level
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TX2 SERIE Differential Gearboxe Version prepared for CVJ Gear Ratios
TX2 PLUS
i
1:05 ÷ 1:56
Output Torque
Nm
1.500
Input Speed (Max)
Rpm
7.200
Static Load
-
Track-Width
Motor Type
i
AC or PMS
Rated Power
kW
2 ÷ 19
Rated Voltage
V
24 ÷ 80
-
Insulation Class
-
F (155°C)
-
-
Service Brakign Type
-
-
Gear Finishing
-
Grinding Profile
Braking Torque
-
-
Differential Type
-
Bevel Gear
Parking Braking Type
-
Electromagnetic
Efficiency
%
95
Nm
20 ÷ 60
Braking Torque
• Differential Gearbox Version Gear Ratios
i
1:03 ÷ 1:07
Output Torque
Nm
1.000
Input Speed
Rpm
7.200
Static Load
-
Track-Width
Motor Type
i
AC or PMS
Rated Power
kW
2 ÷ 19
Rated Voltage
V
24 ÷ 80
-
Insulation Class
-
F (155°C)
-
-
Service Brakign Type
-
-
Gear Finishing
-
Grinding Profile
Braking Torque
-
-
Differential Type
-
Bevel Gear
Parking Braking Type
-
Electromagnetic
Efficiency
%
95
Nm
20 ÷ 60
Braking Torque
TX2 STD
• Central Differential for 4WD
Gear Ratios
TX2 PLUS • Dual Motor Version
i
1:03 ÷ 1:07
Output Torque
Nm
1.500
Input Speed (Max)
Rpm
7.200
Static Load
-
Track-Width
Motor Type
i
AC or PMS
Rated Power
kW
2 ÷ 19
Rated Voltage
V
24 ÷ 80
-
Insulation Class
-
F (155°C)
-
-
Service Brakign Type
-
-
Gear Finishing
-
Grinding Profile
Braking Torque
-
-
Differential Type
-
Bevel Gear
Parking Braking Type
-
-
Efficiency
%
95
Braking Torque
-
-
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TX2 SERIE Main Characteristics and Features
TX2 PLUS - WHEEL HUBS VERSION The powerful TX2 PLUS model, designed for maximum efficiency, safety, and ease-of-use. Powered by AC motor it includes heavy duty mechanical drum brakes for service and an electromagnetic brake for parking & safety use. Prepared for PMS motors installation
Gear Ratios
i
1:05 ÷ 1:56
Output Torque
Nm
1.500
Input Speed
Rpm
Static Load Track-Width
Motor Type
i
AC or PMS
Rated Power
kW
2 ÷ 10
7.200
Rated Voltage
V
24 ÷ 80
Kg
1.500
Insulation Class
-
F (155°C)
Mm
600 ÷ 1.980
Service Brakign Type
-
-
Gear Finishing
-
Grinding Profile
Braking Torque
-
-
Differential Type
-
Bevel Gear
Parking Braking Type
-
Electromagnetic
Efficiency
%
95
Nm
20 ÷ 60
Braking Torque
Rugged Design
Wheel Hubs System
EM Parking Brake
High Efficiency
Aluminum alloy case gearboxes to maximize strength and reduce weight. The new design makes the transaxle even stronger and more resistant
The special wheel hub system includes two tapered bearings and splined axle-shafts able to guarantee long life to your vehicles
The electromagnetic parking brake is positioned on the gearbox side ensuring even more compact dimension for an easy installation
Gears come with rectified involute teeth profile to reduce noise levels when operating ensuring 95% mechanical efficiency
6
TX2 SERIE Wheel Hubs Version
Gear Ratios
TX2 PLUS
i
1:05 ÷ 1:56
Output Torque
Nm
1.500
Input Speed
Rpm
Static Load Track-Width
Motor Type
i
AC or PMS
Rated Power
kW
2 ÷ 10
7.200
Rated Voltage
V
24 ÷ 80
Kg
1.500
Insulation Class
-
F (155°C)
Mm
600 ÷ 1.980
Service Brakign Type
-
-
Gear Finishing
-
Grinding Profile
Braking Torque
-
-
Differential Type
-
Bevel Gear
Parking Braking Type
-
Electromagnetic
Efficiency
%
95
Nm
20 ÷ 60
Braking Torque
• Mechanical Drum Brakes Version
TX2 STD
• Mechanical Drum Brake Version
Gear Ratios
i
1:05 ÷ 1:56
Output Torque
Nm
1.000
Input Speed
Rpm
Static Load Track-Width
Motor Type
i
AC or PMS
Rated Power
kW
2 ÷ 10
7.200
Rated Voltage
V
24 ÷ 80
Kg
1.000
Insulation Class
-
F (155°C)
Mm
600 ÷ 1.980
Service Brakign Type
-
-
Gear Finishing
-
Grinding Profile
Braking Torque
-
-
Differential Type
-
Bevel Gear
Parking Braking Type
-
Electromagnetic
Efficiency
%
95
Nm
20 ÷ 40
Braking Torque
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TX2 SERIE Hydraulic + Mechanical Drum Brake Version
Gear Ratios
TX2 PLUS
i
1:05 ÷ 1:56
Output Torque
Nm
1.500
Input Speed
Rpm
Static Load Track-Width
Motor Type
i
AC or PMS
Rated Power
kW
2 ÷ 10
7.200
Rated Voltage
V
24 ÷ 80
Kg
1.500
Insulation Class
-
F (155°C)
Mm
600 ÷ 1.980
Service Brakign Type
-
Hydraulic + Mech
Gear Finishing
-
Grinding Profile
Nm
3.400
Differential Type
-
Bevel Gear
-
Electromagnetic
Efficiency
%
95
Nm
20 ÷ 60
Braking Torque Parking Braking Type Braking Torque
• Hydraulic - Mechanical Drum Brakes Version
TX2 STD
• Hydraulic - Mechanical Drum Brakes Version Gear Ratios
i
1:05 ÷ 1:56
Output Torque
Nm
1.000
Input Speed
Rpm
Static Load Track-Width
Motor Type
i
AC or PMS
Rated Power
kW
02 ÷ 10
7.200
Rated Voltage
V
24 ÷ 80
Kg
1.400
Insulation Class
-
F (155°C)
Mm
600 ÷ 1.980
Service Brakign Type
-
Hydraulic + Mech
Gear Finishing
-
Grinding Profile
Nm
1.200
Differential Type
-
Bevel Gear
-
Electromagnetic
Efficiency
%
95
Nm
20 ÷ 60
Braking Torque Parking Braking Type Braking Torque
8
TX2 SERIE Hydraulic + Mechanical Drum Brake Version
TX2 PLUS - HYDRAULIC DRUM BRAKES VERSION The powerful TX2 PLUS model, designed for maximum efficiency, safety, and ease-of-use. Powered by AC motor it includes heavy duty hydraulic and mechanical drum brakes for service and an electromagnetic brake for parking & safety use. Prepared for PMS motors installation
Gear Ratios
i
1:05 ÷ 1:56
Output Torque
Nm
1.500
Input Speed
Rpm
Static Load Track-Width
Motor Type
i
AC or PMS
Rated Power
kW
2 ÷ 10
7.200
Rated Voltage
V
24 ÷ 80
Kg
1.500
Insulation Class
-
F (155°C)
Mm
600 ÷ 1.980
Service Brakign Type
-
Hydraulic + Mech
Gear Finishing
-
Grinding Profile
Nm
3.400
Differential Type
-
Bevel Gear
-
Electromagnetic
Efficiency
%
95
Nm
20 ÷ 60
Braking Torque Parking Braking Type Braking Torque
Wheel Hubs System
High Efficiency
Rugged Design
EM Parking Brake
The special wheel hub system includes two tapered bearings and splined axle-shafts able to guarantee long life to your vehicles
Gears come with rectified involute teeth profile to reduce noise levels when operating ensuring 95% mechanical efficiency
Aluminum alloy case gearboxes to maximize strength and reduce weight. The new design makes the transaxle even stronger and more resistant
The electromagnetic parking brake is positioned on the gearbox side ensuring even more compact dimension for an easy installation
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Designed & Manufactures in Italy our products are sold in 40 countries across 5 continents
Headquarter Official Distributor Services
www.benevelli.it This catalog contains indicative information about some general characteristics of the products shown. We therefore invite the customer to contact always the company from whom the product was purchased in order to verify the specifications. Subject to change. Errors and omissions excepted.
TX2 Serie Product Catalog