36 minute read
è News Esseoquattro, Gruppo Fabbri Vignola (WINNER), Fabo Tape, G. Mondini, Goglio , Gruppo ASA, GS4 Plastic, International Paper, Italpack Cartons, Keg Solutions, Laminazione Sottile/ Contital, Gruppo Lavazza (WINNER), Lic Packaging, Lineapack Chinello, Lumson (WINNER), Maggioni Type/L’Orèal/Icma (WINNER), Montefarmaco (WINNER), Noberasco, SDR PACK SpA e bofrost Italia SpA, SDR PACK SpA e Sgambaro SpA, SDR PACK SpA e Zini Prodotti Alimentari SpA, Sealed Air, Seda, Simpool, Smilesys, Soulpack, Turconi, Unifarco (WINNER), Verallia, Vimar
ESSEOQUATTRO
What it is Designed to enhance the quality and image of artisan production leavened desserts (panettone, colombe, focaccia ...), Bag 19 ensures first and foremost the prolonged preservation of consistency and aromas thanks to the fragrance-saving properties of Ideabrill® support (consisting of a kraft paper of pure long-fiber cellulose, highly resistant, coupled with a treated film, able to slow down the deterioration of the food since it totally isolates it from humidity, light and UV rays) and many more features.
Material. Terrana® di Gascogne light-brown paper, 50 g / m2 + vacuum metallized HDPE film, 12 microns thick.
Product. Artisan bakery.
Design. Thanks to the innovative design and the variety of prints available, it adds elegance to the product and increases the quality perceived by the final consumer. Bag 19 is also equipped with an oval bottom and very useful accessories such as the practical adhesive strip closure and can also include the insertion of a transparent window, placed horizontally, if it is important to view the content.
Technology. The paper is printed in flexography, then laminated to the film and finally wrapped in reels. In a second phase, the paper tape passes through the machine and is folded to give shape to the bag, the heat-sealed edges, the corners of the bottom glued with an external adhesive point. At the end the closing strip is positioned. The vacuum metallization process, on the side in contact with the paper, gives the film barrier properties against light and UV rays, so as not to alter the organoleptic and freshness characteristics of the food.
Sustainability. It reduces the quantity of packaging necessary for packaging because, being suitable for direct contact with food, it fulfills the role of primary packaging, making the use of the traditional transparent plastic bag unnecessary, and also performs the function of secondary packaging. Furthermore, if packaged in the Smart variant, it becomes a shopper for transport with a practical handle. Bag 19 is recyclable as paper (evaluation according to ATICELCA 501: 2019).
WINNER GRUPPO FABBRI VIGNOLA SPA
What it is. Nature Fresh is the complete compostable “film + wrapping” packaging solution developed by Gruppo Fabbri Vignola and adopted by Esselunga, which today uses it fully in the context of the eco-sustainability project for its “organic” fresh and very fresh vegetable products channel under its own brand, with the aim of presenting them in the best way, safeguarding their nutritional and organoleptic properties efficiently. The Nature Fresh film, compatible with the most common wrapping machines on the market, is certified as suitable for domestic and industrial compostability; it adapts perfectly to the composting process and, thanks to the characteristics of the residual biomass, offers a compost rich in nutrients. Gruppo Fabbri has also developed the perfect combination to take full advantage of it with the Automac NF range of high productivity machines.
Material (film). Polyester film of fossil origin, certified compostable, based on ecovio®/ecoflex® (certified compostable BASF polymers).
Product. Born for the automatic or manual packaging of fresh and very fresh food products, the Nature Fresh film is also appreciated today in the secondary packaging sector. Design. Added to the mechanical properties (high puncture resistance even after prestretch, structural mechanical strength, maximum performance with thicknesses optimized for application, necessary in minimum quantities, thanks to its extraordinary extensibility) the film combines excellent aesthetic qualities, such as transparency and anti-fogging, which contribute to increasing effectiveness in product presentation. The sustainable packaging system also includes the Automac NF wrapping machine series: high productivity machines, capable of fully utilizing and exploiting the fundamental characteristics of this film.
Technology. Produced in the Vignola (MO) facilities t thanks to a new vertical extrusion plant in operation since February 2020 (made with an investment of over 3 million euros), Nature Fresh is the first certified compostable stretch
film for automatic and manual packaging worldwide, which guarantees performance equivalent to that of PVC, and even better as regards the transmission of water vapor. Automac NF packaging machines have two types of advantages: optimized machinability for this type of film and reduced maintenance frequency. They are also able to combine the Nature Fresh film with labels and trays in different materials, also compostable (cardboard, plastic, bioplastic, balsa wood, cellulose paste...). An optimal wrapping is however guaranteed also with the other stretch films available on the market, such as PVC, PE, Biobased…
Sustainability. Film certified for domestic (TÜV Austria, European Bioplastics and CIC within the Standard EN 13432V Austria) and industrial (TÜV Austria, European Bioplastics, CIC according to UNI EN 13432) compositions; internal post-production recycling rate above 99%; printable with compostable inks..
FABO TAPE
What it is. The FABO BOX Casa Cucina is an innovative and practical set of adhesive solutions for everyday household activities. A cube of cardboard of 10.5 cm side contains 100 waterproof writable labels (“FABO Tag”), 1 decorative tape for DIY and scrapbooking activities (“FABO Fantasy”), 1 tape that you tear with your hands for temporary repairs of surfaces and objects (“Repair Tape”), 1 pencil and 1 instruction booklet. A real “all-in-one pack”, modern, clear and intuitive that aims to establish a relationship of trust with the consumer based on complete, accessible and transparent information - “easy to use”. Very detailed didactics with instructions and images, with monolingual text.
Material. die-cut cardboard
Product. extra strong and practical adhesive solutions kit.
Design. Conceived and developed by The Moon srl (marketing and communication agency in Florence) on behalf of FABO Spa, the packaging contains a monolingual text for each country and a QRCode allows the consumer to access the website www.fabosolutions.com, to retrieve all useful information, both in relation to the origin and technical specifications of the products (solvent free tapes, made in Italy for example) and to use advice with photographs, illustrations and video tutorials on the various uses.
Sustainability. The box allows to keep in order and in perfect condition the products
G. MONDINI
What it is. The food tray made with the PAPERSEAL® system offers the possibility to replace SKIN or MAP plastic trays with a barriered cardboard. The process consists of manufacturing a tray from a pre-cut and formed flat carton and a barrier liner that is automatically applied in one step, reducing the use of plastic to only 10/20% compared to 80/90% cardboard and, at the same time, reducing production costs and improving supply logistics.
Material. Range of top films and food contact board substrates.
Product. Cheese, fresh meat, processed meat, fish, ready-made products, frozen food, snacks, salads and fruit.
Design. Unique reinforced flange design that generates a robust and consistent sealing surface, ensuring the integrity of the seal equal to traditional plastic trays. Suitable for MAP or SKIN applications, it allows maximum format freedom, ensuring quality graphics and communication on all surfaces of the package.
Technology. The flat cardboard, pre-cut, is automatically transferred to the forming area where the liner pre-cutting kit (plastic barriered sheet no thicker than 100 my) cuts the film and transfers it to the mould, where the tray is then laminated and formed. The plastic film applied to the tray guarantees shelf life.
Sustainability. Easy separation of the barrier film from the carton, for simple and efficient recycling. Aticelca B certificate. è
GOGLIO SPA
What it is The “grab-and-go” Barrel Pouch package is a stand-up pouch with two gussets, double handle and pressure dispenser. The ideal solution for a modern and dynamic lifestyle. Designed to contain drinks and cocktails, to be kept in the refrigerator or at room temperature, it is a valid alternative to traditional rigid containers made of glass, plastic or aluminium. Practical and functional advantages are added to the appeal of the fresh and clean design.
Material. Multi-layer barrier laminate combined using traditional or alu-free materials.
Product. Dedicated to drinks and cocktails, it facilitates the dispensing and use of the product, prolonging its conservation after opening.
Design. The double functional and ergonomic handle facilitates the transport and management of the full package. The practical pressure dispenser, specially designed to prevent the entry of air during use, allows you to pour the drink into the glass with one hand. Technology. Flexible packaging, synonymous with conservation and protection thanks to the barrier properties of the materials. Resistant, light and practical, the package allows the transport of a greater quantity of product in the face of smaller dimensions. Sustainability. Significant reduction in the quantity of raw material used, it offers benefits in terms of storage, transport and disposal costs.
GRUPPO ASA
oils, developed by the Gruppo ASA of the Republic of San Marino (manufacturer of metal packaging for the food and chemical industry) to offer an advantageous alternative to the glass bottles commonly used in the oil industry. Light and robust at the same time, it maintains the organoleptic properties of the product unchanged, with the metal acting as a barrier to light and oxygen.
Material. Metal.
Product. Oil of Frantoio D’Orazio (Conversano, Bari)
Design. Available both in rectangular and round format; in both cases, thanks to the shape of the neck, it is compatible with traditional glass bottle filling lines. Virtually unbreakable and tamper-evident, it guarantees total safety and is therefore ideal for e-commerce. With this bottle, D’Orazio has also reached on the shelves of the luxurious Harrods stores, London.
Technology. Traditional filling lines.
Sustainability. Monomaterial and recyclable packaging; it weighs 75% less than a glass bottle, allowing significant energy (and cost) savings during transport. In addition, its robustness makes the use of secondary packaging unnec-
What it is. Colombo is a metal bottle for edible essary.
GS4 PLASTIC SRL
What it is. Infinity Wave Bottle is a composition of bottle + glass made of food grade rPET, recognizable for its symmetrical design with the characteristic inverted infinity “8” shape. The tethered cap is tied to the neck to avoid its dispersion in the environment. The mechanical and thermal resistance of the material allows the bottle and glass to be reused countless times, dishwasher safe.
Material. rPET food grade, from 50% to 100% depending on the country of sale.
Product. Water, juices, hot drinks, sauces, spirits, foodstuffs.
Design. The symmetrical format of this packaging, which recalls the symbol of infinity (∞), represents a reference to the circular economy model within which the product admittedly fits. The same iconic motif is also taken up by the graphic elements and the cantilevered details, which are also functional for attaching the glass. The latter is nestable at the top, and allows the
stable support of the bottle on both sides. Bottle and glass can be decorated with logos or images for promotional campaigns or collections.
Technology. The nucleating additive was developed specifically to increase the performance of recycled PET both in injection and in injection-stretch-blow molding using standard technologies and molds. The beaker is made by injection molding from granules (rPET or PET). Depending on the performance required, production can take place either on a single-stage or two-stage blow molding machine.
Sustainability. Packaging made of recycled PET, reusable infinite times and, at the end of its life, 100% recyclable.
INTERNATIONAL PAPER
What it is. No Limit 2.0 is a corrugated cardboard package for the transport of 75 cl bottles, aimed primarily at the e-commerce market for wine. In fact, it adapts to different types of bottles in terms of shape and size, guaranteeing protection of the content during all stages of the shipment. Modular in size, designed to optimize storage in the warehouse, it is particularly easy and quick to form, allowing effective reduction of package preparation times by operators.
Material. The outer packaging is made of double wave EB corrugated cardboard, produced in case maker. The internal honeycomb is made of corrugated cardboard, wave B.
Product. Glass bottles, also suitable for different formats, for wines or spirits.
Design. The package consists of three pieces: an RSC case as external packaging, to be completed with two half-shells for the internal honeycomb. The latter are proposed in an innovative modular structure, which enables the creation of shipments of 1, 2, 3 or 6 bottles, depending on ones needs. It is sufficient to “detach” the necessary modules along the pre-cutting line, and insert them in the corresponding packaging. This enables the creation of ad hoc packaging based on customer requests, thus reducing waste. The flaps of the internal honeycomb fold up internally, resting on semicircular sides, so as to
create separate housings for the bottles. The flaps are creased to follow the circular geometry of the packages, so as to distribute their weight over a larger surface. Thanks to this structure, they remain immobile and distant from each other, protected from bumps and chafing.
Technology. Flat die cutting and fold and glue pass.
Sustainability. 100% recyclable packaging, produced with FSC certified papers. Compared to similar cardboard + honeycomb packs in EPS, it occupies less warehouse space. The modular structure enables the creation of ad hoc packaging without wasting material.
ITALPACK CARTONS
What it is. When innovation and creativity meet practicality, VPack is born, an evolution of the traditional gable top (the packaging that accompanies the everyday life of entire generations). It was designed to replace a product considered impossible to innovate such as the flour pack with a more efficient and practical packaging. In addition to the attractive design, once opened it is easy to use and resealable to maintain the product inside. There is no waste and, thanks to the measuring cup on the side, there is no need to use the scale. VPack allows you to keep shelves and pantries in order, avoiding any dispersion of the contents and breakage during transport. Moreover, the screw closure allows a longer shelf life and quality of the product.
Material. It is mainly composed of FSC® certified paper for the pack and PE Green from vegetable sources (sugar cane waste) for the cap. The windows applied in the pack are recyclable directly with paper.
Product. CR Line Top flours and Molino Rossetto cereals.
Design. The desire to satisfy the eyes, as well as taste, has led to the creation of this particular packaging. The eye-catching design with its particular V shape has also been studied to optimize the space on the sales shelves and larders in homes. VPack ensures maximum manageability and stability. In the packaging, a transparent window has been applied on the front that makes the contents visible and a measuring cup on the side that shows the quantity of the remaining product.
Sustainability. The packaging is 100% recyclable, a responsible choice that promotes the least use of plastic.
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KEG SOLUTIONS
What it is. The single-use PET keg for draft beverages, to be personalized with the customer’s logo in relief, is the ideal solution for producers of beer, wine and beverages who want to enhance their brand, making it immediately identifiable also by the packaging.
Material. PET with active UV and oxygen barrier.
Product. Beer, wine and beverages on tap.
Design. Customization is available at extremely accessible costs, thanks to an innovative process which consists in the use of interchangeable plugs to be positioned inside the flacon blowing mold. The PET keg is reliable and easy to handle during transport, storage and filling.
Technology. Blowing. Single use kegs can be used with all existing standard tapping systems.
Sustainability. 0-emission product, avoids the return journey of the kegs to be refilled, eliminates waste of water and chemicals to sanitize it. Recyclable in the plastic supply chain.
LAMINAZIONE SOTTILE
What it is Disposable aluminium plate with a polymeric coating, which makes it suitable for use in traditional and microwave ovens, as well as for storage in the refrigerator and freezer. It is proposed as a sustainable alternative to similar products in compostable bioplastic, cellulose pulp and cardboard, resulting competitive in terms of price, technical properties and environmental impact.
Material. Aluminium alloy of the 8000 family, made with 100% recycled raw material.
Product. Disposable dishes for starters, main courses and desserts, including sour and salty foods.
Design. The dishes are available in various types (multipurpose, super bottom, bottom, top and dessert) and shapes (square, round and other possible types). The rigid walls have a thickness between 60 and 90 microns, greater at the balcony and at the bottom, less along the perimeter walls, smooth even near the rounded corners. Without wrinkles, the free edge of the balcony is closed to form an anti-cut perimeter edge. The dishes can be colored in an unlimited range of shades (also different internally/externally). On the external side and at the base of the product, logos, graphic elements and writings can also be printed.
Technology. Molding with “smooth-wall” technology, which consists in drawing a sheet of aluminium held by the edge between a male and a female mold against the shaped one. This creates a more rigid and stable product with a smooth edge, which can also be sealed with liquid-saving plastic film (traditional or bio), to guarantee safety and hygiene. The process can take place both with bare as well as suitably coated aluminium.
Sustainability. Made of 100% recycled and infinitely recyclable aluminium. Special ribs give the plate greater resistance with a lower thickness, so as to minimize the weight and volume of the product, reducing its environmental impact, and allowing the optimization of transport and storage. Furthermore, once used, it can also be easily compressed manually, and hence constitutes space-saving within recycling.
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WINNER
LAVAZZA GROUP
What it is. Flexible packaging for the Lavazza ¡Tierra! 180 g macinato (ground coffee) range, developed through a series of direct experiments carried out in industrial sorting and recycling plants throughout Italy, with the aim of designing packaging that is recyclable and that guarantees the same functional performance as the previous packaging, especially in terms of maintaining the freshness and quality of the coffee. In recent years Lavazza has outlined a strategic plan to make packaging increasingly sustainable, launching the “Sustainable Packaging Road Map” which has two main objectives: to work to make the Group’s packaging portfolio reusable, recyclable and/or compostable over the next few years and to reduce its carbon footprint.
Material. Mix of homogeneous recyclable polymers
Product. Coffee Lavazza ¡Tierra! 180 g ground coffee
Design. Thanks to the company’s Research and Development work, it has been possible to overcome the traditional structure of the flexible film for coffee packaging, eliminating the aluminium layer and introducing a mix of homogeneous polymers that makes the packaging recyclable; moreover, it has been possible to lighten the packaging by 10% compared to the previous one.
Sustainability. The innovations introduced have made it possible to significantly reduce Lavazza ¡Tierra! 180 g minced, 21% less than traditional packaging, measured through an LCA analysis certified by a third party (through CSQA). In the Lavazza Group, the development of new packaging is based on a scientific approach both to quantifying environmental impacts, through internationally recognised standards, and to setting up improvements in terms of ecodesign.
LIC PACKAGING
What it is HT Board® tray solution, made of 100% paper and suitable for containing packaged or loose food; already cooked and prepared with oils or fats intended for consumption “on the go” or “easy cooking” at home. You can cook/heat/rehydrate foods and consume it directly in the packaging, in the name of maximum practicality.
Material. FC Barrier quality HT Board® cardboard, produced with only first use papers from FSC certified forests. The trays, in addition to being certified for contact with all foods, are suitable for use in traditional and microwave ovens.
Product. Frozen or fresh ready meals, dehydrated foods, pasta, cooked or raw meats and fish, ready-to-cook dishes kits, takeaways, desserts and baked goods.
Design. The package consists of a cardboard tray and can be packed in film for fresh products, with flowpack for ATM products. In the “KIT” version, it can be sealed with the lid of LIC Packaging in HT Board® branded for transport and display at the point of sale.
Sustainability. At the end of use, the tray in HT Board® does not become waste but can be disposed of as separate collection in the paper fraction or with the wet, against the certifications of recyclability Uni-Aticelca 501/2019 and biodegradability and compostability EN13432.
LINEAPACK CHINELLO
What it is. Natural paper made of pure cellulose, with water-based synthetic heat-sealing treatment, designed for use in automated packaging lines for dry food products, which guarantees total safety. Since the heat-sealing system used is also applicable on papers with barriers that prevent the migration of fats and oils, water vapor and oxygen, this solution has a very wide potential application range in the food sector, from dry food to baked goods.
Material. FSC and PEFC certified paper of balanced weight, just enough and what is needed to guarantee high performance in terms of resistance to the weight of the product (high breaking load, tearing force, air and burst resistance), but also the elasticity necessary for the use of paper in automated food packaging lines. The lacquer composition is designed to allow direct contact with food as well as an effective application on paper that has absorbency characteristics.
Product. Organic pasta line from Pastificio Felicetti.
Technology. Innovative technological coating system, designed to apply the lacquer both completely and registered on the fin, the bottom
WINNER
and the closure of the packaging, only where welding is foreseen according to the needs of the end user. In this case, a saving of 70% of lacquer is achieved and, moreover, the welding is simpler, more effective, more resistant for sealing. It can be used on any system designed for paper packaging: It does not require the purchase of specific packaging machines.
Design. In general, the strength of a paper increases proportionally to its stiffness. Lineapack has found the ideal formula to combine two needs: fiber strength for high-strength packaging and softness of the paper for automatic packaging. The eco-sustainable requirements of the packaging solution developed by Lineapack meet the biological nature of Felicetti pasta, in a design synthesis with a high communicative power.
Sustainability. Compared to plastic or laminated paper/film packaging, this solution has strengths of a decidedly sustainable and responsible nature: - it is 100% recyclable mono-material, which is why it becomes a resource for subsequent uses; - it is produced with biodegradable and compostable materials, therefore it respects the environment; - it is breathable, i.e. it protects the food from external agents (dust, temperature changes etc.) without creating condensation, preserving the organoleptic properties of the product; - it is absorbent, hence it prevents the formation of damp and mold..
LUMSON (IN COLLABORATION WITH MARINO BELOTTI SRL)
What it is. ECOmpact is a new compact makeup case that combines three innovative concepts: sustainability - recyclability - reuse. Designed to offer the possibility of separating all its components with simple and intuitive attachment and detachment systems.
Material. ECOmpact is produced with reconvertible or reusable monomaterial plastic to create a new packaging material. The only two materials that differ are: - the casing or godet containing the product, also detachable from the pack, and then transformed into refillable pack (produced in different ferrous materials); - the glass for the mirror, also detachable from the case, and then reusable as a handbag mirror.
Product. Powder Compact for make-up.
Design. ECOmpact has a classic, essential, ergonomic and practical design without forgetting the attention to sustainability. Casing and mirror, in fact, are mounted in the packaging with simple mechanical attachment systems, and are removable from the pack.
Technology. The packaging is produced by injection molding. The components are then assembled by means of automatic mechanical assembly.
Sustainability. ECOmpact, thanks to the innovative concept of separation of the elements and the use of monomaterial, allows a correct recycling from which new quality components can be obtained; it is able to create a real set of satellite activities via its correct waste disposal. ECOmpact can also be made with other types of plastic materials of organic, bio-based or compostable origin.
WINNER MAGGIONI TYPE, L’ORÉAL, ICMA
What it is. Second life is a circular economy project that involves transforming L’Oréal Italia’s cellulosic waste into elegant, creative recycled papers, used by the company itself in its packaging projects. The project consists of various phases: from the preliminary, which consists of qualitative and quantitative analysis of the waste to detect the level of contamination and presence of plastic materials, to the definition of the creative project. This is followed by the phase of collection of the waste and the realization of an industrial recycled paper with technical characteristics suitable for packaging.
Material. Recycled paper in reels, in 2 grammages, half in coating paper and half in cardboard, produced from processing scraps.
Product. Cosmetics from different brands of the L’Oréal group.
Design. The finishing of the paper for aesthetic use according to L’Oréal’s stylistic requireè
WINNER
ments, for the production of boxes, cases and displays, goes through a prototyping and testing phase, for which L’Oréal has chosen the Hi Tech Icma finish (glossy black carbon fibre effect paper). 500 sheets 72x102 per grammage were produced.
Technology. Sampling white UV offset printing and hot-stamping silver printing. Plotter cutting of the material.
Sustainability. Virtuous example of reuse of materials: the project takes place in a context of circular economy. Shortening of the production chain: waste is directly used as raw material for the production of new paper. Shortening of geographical distances: the production chain, from waste to box, is in Italy.
MONTEFARMACO
What it is. MCap System is a patented system (registered in Europe, US, Canada, Russia, China and India) for the packaging of pharmaceutical, nutraceutical or food products. Thanks to a special cap-separator with very high barrier properties, it enables the powder with the active principle to be kept separate from the liquid part inside the primary packaging. This ensures optimal conservation of the product, whose shelf life is extended, while ensuring easy and immediate use by the consumer.
Material. Plastic.
Product. Probiotic supplements of the Lactoflorene Plus line.
Design. The capsule protects and preserves the powder from humidity, keeping its properties unaltered, while the liquid is stored separately in the bottle. Mixing the components requires a few, simple gestures, thanks to the cap design, extremely easy to press.
Technology. As many as 13 companies have collaborated in the study and construction of the 3 molds and 4 machines used to make Mcap System. The advanced packaging technology enables the attainment of screw and crush forces between one piece and another, obtaining very low variances between the values, continuously tested during the production phase. These values are less than 50% compared to conventional packaging, with significant advantages in terms of usability.
Sustainability. 100% recyclability.
* A test has shown that materials subjected for 6 months to a temperature of 40° C and a humidity of 75R.H. they have increased the water content by values of up to 45% less than other standard packaging.
NOBERASCO
What it is. Resealable doypack pouch for dried fruit snacks, designed to offer a fully-recyclable, fresh-saving packaging with minimal use of plastic.
Material. Paper 90 g/m2/Pe Evoh Pe 35 my + plastic zipper.
Product. Dried fruit from the “I Misti Bio Noberasco” and “I Misti Regionali Noberasco” lines.
Technology. The project involved the development and purchase by Noberasco of an ad-hoc doypack packaging machine, for the formation of the envelopes of the new laminated paper directly from the reel. To improve opacity and color rendering, the characteristics of the polymer of the flexographic cylinder suitable for printing on paper have been changed.
Design. The pouch has a paper structure (90 g/m²) coupled with PE Evoh PE 35 my, recyclable in the paper circuit, after a specific separation of the zipper, which is easily removable thanks to a double pre-cut. The combination of the two materials allows packaging in a protective atmosphere with high barriers to oxygen and water vapor.
Sustainability. The pouch structure is 100% recyclable as paper (Recycling Code PAP 81). It has been designed to be easily separable from the zipper, which in turn can be disposed of as plastic or dry residue.
SDR PACK SpA and bofrost Italia SpA
What it is. Packaging for frozen products made with a recyclable polyethylene monofilm, conceived as an alternative to conventional laminated plastic films (PET/PE); it also has a lower weight compared to the previous version (70 my Vs 80 my). Compliant with food contact, it is able to guarantee an effective conservation of the products.
Material. Polyethylene monofilm, with a grammage of 70 my.
Product. Frozen ready meals.
Technology. Extrusion, printing and welding with hot bar.
Sustainability. Packaging made of recyclable monomaterial monofilm, whose production requires only one step (extrusion), unlike traditional laminated films which require two (extrusion + lamination, with relative use of adhesive). The welding can be carried out at lower temperatures than conventional materials (between 30 °C and 40 °C internal/external). These characteristics make it possible to reduce energy consumption and emissions into the atmosphere of the production processes, and consequently also the environmental impact.
SDR PACK SpA and Sgambaro SpA
What it is. Recyclable paper packaging made with a support consisting mainly of paper, coated internally with polypropylene, which guarantees the same performance and the same production yield as the traditional laminated plastic film used previously.
Material. Paper + polypropylene
Product. Pasta Sgambaro, Yellow Line.
Design. The choice of a paper support gives a distinctive look on the shelf that attracts the consumer’s attention, highlighting the quality and sustainability of the product. Technology. Extrusion, lamination, printing, laser cutting for window and welding.
Sustainability. Disposable packaging in paper collection and recyclable paper (Level C - Aticelca® 501/19 Rating System).
SDR PACK AND ZINI PRODOTTI ALIMENTARI SPA
What it is. Flexible compostable packaging, suitable for food contact and suitable for packaging products that do not need a barrier.
Material. Compostable monofilm.
Product. Fresh pasta of Zini Prodotti Alimentari SpA
Technology. Extrusion, printing and welding. Sustainability. 100% compostable (TUV Austria OK Compost Industrial certificate) Lower extrusion temperatures than conventional PE film (190 °C to 160 °C) are required to produce the compostable monofilm. Welding can also be carried out in a lower temperature range. This reduces energy consumption, emissions and thus the environmental impact of the production process.
SEALED AIR
What it is The shrink film with high barrier properties CRYOVAC Brand BDF® Soft is the result of two decades of innovation and development conducted by Sealed Air on the CRYOVAC Brand BDF® range. New ways of using the basic material have made it possible to respond fully to user demands in relation to food safety, process efficiency, branding, shelf life and above all sustainability. It is an extremely flexible packaging system, ideal for all types of food, and compatible with use in a microwave oven. è
Material. CRYOVAC Brand BDF® Soft film.
Product. Food of all kinds, from cheeses to ready meals.
Design. The shrink film wraps the contents perfectly, without forming wrinkles or imperfections and ensuring high resistance to stress. These features, in combination with the anti-condensation properties, contribute to enhancing the quality and visual appeal of the product. The easy opening system guarantees tightness and practicality for the consumer. Thanks to special printing techniques it is also possible to customize the film according to the branding needs.
Technology. Shrink packaging in ATM (modified atmosphere)
Sustainability. Thanks to the reduced thicknesses CRYOVAC Brand BDF® Soft allows a reduction of up to 70-80% of the quantity of plastic used compared to materials traditionally used. In addition, the solution helps prevent food waste: the remarkable barrier properties, the hermetic welds and the pasteurization processes, in line with the most severe food safety parameters, allow to preserve the food, significantly prolonging its shelf life.
SEDA INTERNATIONAL PACKAGING GROUP AND UNILEVER
What it is. Ice cream tray made of compostable paper and biopolymer, recoverable both as biowaste and as paper. The result of the collaboration between Seda and Unilever (Carte D’Or brand), this product is the result of an innovation in technology and materials. Material. Cardboard and compostable biopolymer.
Product. Carte D’Or Icecream.
Design. The innovation consists in having conceived and created a rectangular tray with lid, unique in its kind on the market. In particular, Seda is the only company in the world able to design and manufacture non-round cardboard lids. The cardboard gives a natural look, and makes the pack an effective and differentiating communication tool thanks to the high print quality.
Technology. Production of paper cup and lid of non-round shape.
Sustainability. Packaging compostable and recyclable in segregated paper waste-to-energy. The new pack allows a saving of 520 t of plastic per 11 million trays (equal to 94% less), and a weight reduction of 23% (121 t less material per 11 million trays).
SIMPOOL SRL
What it is GreenyPack is a complete line of recycled plastic pallets, reusable and recyclable at the end of their lifecycle. The pallets are produced and marketed by Simpool Srl, an innovative startup of Reverse Logistics that offers strategic solutions and consultancy for the development and efficiency of the logistic sharing processes combined with tertiary packaging (serving GDO, IDM and 3PL). GreenyPack pallets are made with regenerated raw material, derived from the recovery of packaging waste (generally consisting of PE, PP, PA, paper and aluminium).
Material. 100% post-consumer regenerated plastic
Design. GreenyPack is ecological, economic, robust, light, assemblable, repairable, washable. It is not attacked by bacteria, mold and humidity. It is equipped with “intelligent” functions, thanks to RFID systems (tracking) and the possible insertion of IoT devices into the internal compartments to monitor each phase of the goods transported (humidity, temperature, accidental impacts).
Sustainability. GreenyPack promotes more sustainable logistics, reducing the environ-
mental impact of tertiary packaging (pallets), avoiding the use of virgin raw materials (e.g. wood), and the uncontrolled generation of non-recyclable waste. Through an innovative process of transformation and regeneration, GreenyPack gives new life to plastic waste and industrial processing waste that would normally be destined for waste-to-energy and/or landfill. The pallets thus produced are in turn recyclable at the end of their lifecycle.
SMILESYS
What it is. Smile Green Lite is a resealable film for preforms that can be welded on paper or wood fiber. This technology (patent pending) was developed with the dual objective of avoiding the lid, thus reducing the use of superfluous plastic material, and at the same time allowing the reclosability of the package, in order to preserve the food while at the same time improving the usability of the pack. It is proposed in combination with the Mustang paper trays.
Product. Various types of food.
Material. Mono-PET, fully recyclable/paper.
Design. The Mustang paper trays have a format that exactly follows that of the most common plastic trays, which allows you to be able to weld them on the heat sealers in use, like plastic trays. They are also stackable for optimal storage.
Technology. Heatsealing
Sustainability. The practical resealable system allows you to preserve the product, and prevent food waste. The closing film, mono-material and 100% recyclable, can be easily detached and disposed of in segregated plastic. In turn, despite the sealing lacquer, Mustang trays have a paper percentage of over 95% and are therefore completely recyclable.
SOULPACK SRL
What it is. Re-sealable Doypack format pouch, made of laminated polypropylene, which combines recyclability and functionality. Designed to spread icing sugar on confectionery thanks to the holes on the front (protected by a label), this packaging is proposed as a useful “kitchen tool”.
Material. Laminated polypropylene. Product. Icing sugar from Novarese Zuccheri. Design. The pack has been designed to offer advantages in terms of functionality and practicality: the doypack format ensures the stability of the pack, avoiding accidental product spills. The holes on the front allow to easily pour the icing sugar on biscuits or cakes, controlling the dosage, and obtaining a uniform dusting without using additional kitchen tools. It is therefore possible to make manual decorations on cakes, with a simple gesture and without waste. To better preserve the product, the holes are protected by an “open and close” label, suitable for contact with food; moreover, the pack is equipped with a zip closure, also recyclable, and easy open for the first opening. The envelope is printed with a graphic layout designed in collaboration with Novarese Zuccheri.
Sustainability. Recyclable freshness-saving packaging.
TURCONI SPA
What it is. “Pouch with simplified closure” designed for all applications that require robust and reliable open/close packaging, ideal for packaging food products quickly and practically directly in the store (for example in largescale retail distribution sections). The closure is made by means of a special white water-based liquid adhesive, suitable for wrapping paper.
Material. Silver paper with a high light barrier, able to maintain the freshness of the contents for several days.
Product. Various types of food. Ideal especially for packaging products in delicatessen departments.
Design. The pouch has two adhesive flaps for closing, which are activated by coming into contact with each other. The system adopted allows the packaging to be opened and closed several times.
Technology. The bags are produced by new generation bag-making machines, on which a group of glue dispensing cylinders has been integrated. Starting from the paper reel, the finished product is created by folding and gluing, with the creation of two adhesive flaps, to be brought into contact at the time of use.
Sustainability. 100% recyclable in paper waste.
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WINNER
UNIFARCO WITH UNIRED *
What it is Cosmetic container for skincare products (ECO PIPING BAGS). The prototype is a happy combination of primary and secondary packaging: the first consists of a soft “bag container” made with bioplastics and compostable materials, the second by a special cardboard with a particular design to house the bag container and allow easy shelf allocation.
Material. Bioplastic and compostable materials.
Product. Skin-care cosmetics.
Design. The primary container is made up of a “bag” designed specifically for cosmetic use coated with a special paper that guarantees a better grip and a pleasant tactile experience. The “bag container” is combined with a delivery system with a design specifically devised for multi-dose use, typical of common cosmetic packaging. The format of the secondary packaging - a tapered parallelepiped with a square base - is designed to easily position the primary container on the store shelf or in domestic environments.
Sustainability. Extremely light, recyclable and compostable packaging.
* The package was developed by Unifarco (a company founded and formed by pharmacists, offers cosmetic, nutraceutical, dermatological and make-up products) and Unired (research laboratory born from the collaboration between Unifarco and the University of Padua).
VERALLIA
What it is. Ice Black is the bottle designed for the 958 Santero sparkling wine. Winner of the 2018 edition of the competition organized by Verallia Italia in collaboration with the Industrial Design course of the Politecnico di Milano - Design School, the Ice Black bottle was created by the young designers Lucia Gualdi and Francesca Inzani for the Piedmontese winemaking maison Santero. Ice Black Santero has become an iconic bottle of “Club”, the premium range that stands out for its prestige and style and is designed to present the most toasted bubbles, in original colors and trendy decorations.
Product. Sparkling wine 958 Santero.
Design. The container combines a fluid and very slender shape and a geometric pattern formed by rhombuses, taken from the 958 Santero logo. The bottle, produced since 2019 in the Verallia plant in Dego (SV), is made of Verde Nobile, Verallia premium color and required particular attention during the design phase to respect the final effect desired by the designers and awarded by the client. Tall and slender, it has a mouth suitable for hosting the original customized “mushroom” cap, designed by Santero. The final result fully reflects the pop soul of the client who was a source of great inspiration both for the choice of the colors of the paint and for the arrangement of the pattern.
VIMAR
What it is. Resealable box for home automation touchscreen tablet Code 01422. It is a resealable and reusable packaging that, on the one hand, protects the product in an optimal way, on the other it enhances the image in the store, standingout for the elegance of the profile and the minimum size, perfectly suited to the content.
Product. Home automation touchscreen tablet Code 01422.
Design. The pack is the result of an in-depth study, accompanied by prototyping, which defined in detail the most suitable size of the external flaps and the cuts in the corners to obtain an adequate cushion/shock absorber effect. An internal partition has also been studied and engineered which further protects the touchscreen from accidental impacts, the effectiveness of which has been validated by drop tests that have given optimal results (simulating falls from 1 m in height and in the various orientations required by the standard). In addition, each package has an RFID label which facilitates warehouse management and allows the product to be tracked, from production to distribution to installation.
Sustainability. The choice of material has been the subject of great attention in order to make eco-sustainable choices. In fact, the pack has the characteristic of being a single material, made entirely of recycled and totally recyclable paper, as the yellow ink with which the Vimar graphics are printed is also waterbased.