A DYNAMIC COMPANY
Mc Uldall Maskinfabrik A/S is a progressive company that places high demands on quality in all processes, because quality is the condition for our success.
First and foremost, we have a deeply ingrained and unwavering attitude to quality, which is upheld by master, journeyman, apprentice, and administrative personnel.
Products shipped out of the factory must meet the desired quality requirements. We operate with peer inspection, and measurement reports are made as well as final sampling after production is completed.
Mc Uldall maskinfabrik
Niels Bohrs Vej 41 DK-8660 Skanderborg
Telephone no.: 86 57 20 11 mculdall@mculdall.dk CVR 29199965 www.mculdall.dk
CNC AUTOMATIC TURNING
At Mc Uldall Maskinfabrik, we are known for delivering workpieces with a high level of finish. We have fully automated CNC lathes that are extremely suitable for serial production.
These lathes produce pieces from Ø1mm to Ø65mm, the machines allow for complete part production on a single machine. This means that we are able to supply both large and small batch sizes.
We process brass, a range of steel types, aluminium, plastic, stainless steel, and acid-resistant materials.
• Workpiece size up to Ø65mm x 700mm
• Y-axis turning, enabling completion of workpie ces in one operation
• Turning of workpieces according to task and agreement
• Possibility of reading all file types such as step, dwg, dxf, etc.
• Skilled, independent, professionally trained employees
• Fast and efficient programming system at the machine
• Quick changeover from task to task
CNC TURNING, LARGE AND SMALL
At Mc Uldall Maskinfabrik we have CNC turning capacity covering workpiece sizes from Ø1mm up to Ø1100mm in 5300mm turning length.
We have standard turning capacity on 3-, 4- and 5-axis with milling function, 5-axis modern lathes where the workpiece can be finished in one operation.
Our CNC controlled lathes are equipped with automatic workpiece feed. Our turning department is complemented by a honing machine with capacity from Ø30 to Ø600 in 4500mm honing length, which we use for finishing cylinders and scraped surface heat exchangers, where there are surface requirements down to Ra 0.05.
We also have standard manual lathes, which we use for training our apprentices and simple one-off production.
• Possibility of reading all file types such as step., dwg., dxf. etc.
• Fast and efficient programming system at the machine
• Quick changeover from task to task
TURNING OF LARGE WORKPIECES
• Emnestørrelse op til Ø1150mm x 5300mm
• Workpiece size up to Ø1150mm x 5300mm Y-axis turning, enabling completion of workpieces in one operation
• Turning of workpieces from single piece to serial production
TURNING OF SMALL WORKPIECES
• Workpiece size up to Ø800x 1500mm
• Turning of workpieces accor ding to task and agreement
• Specialists in small series, from 1 piece and upwards
• Production and development of prototype parts
CNC MULTI-MACHINING
Mc Uldall has several 7-axis multi-machines, where milling cutter and lathe are integrated in one machine, and since we have been involved from the beginning, we now have extensive experience in this area.
A multi-machine can finalise the parts in one operation. This means that there is no manual touching until the part is completely finished, resulting in very high quality and precision at a favourable price.
These machines are highly suitable for complicated as well as simple parts from single piece to serial production.
• Part size up to Ø800 x 1500mm
• 360 degrees indexing
• Specialists in small series, from 1 piece and upwards
• Skilled, independent, professionally trained employees
Okuma Multus is a 7-axis turning & milling machining centre, where it is possible to finish parts in one operation. This means that there is no manual touch before the workpiece is completely finished, which gives a very high quality and precision at a favourable price. This machine is highly suitable for complicated as well as simple parts from single piece to serial production.
• Part size up to Ø800 x 1500mm
• 360 degrees indexing
• Specialists in small series, from 1 piece and upwards
• Skilled, independent, professionally trained employees
• Possibility of reading all file types such as step, dwg, dxf. etc.
• Manufacturing and development of prototype parts
• High precision and quality
• 7-axis multi-machining
• Fast changeover from task to task
CNC MILLING
At Mc Uldall Maskinfabrik, we are experts in CNC milling and carry out milling in series that vary from single piece production to series with large numbers of pieces. With our advanced technology and equipment, we can handle both vertical and multisided horizontal processing. We use a multitude of time-saving clamping fixtures that ensure efficiency and precision in every project.
At all our CNC machining centers, our experienced and skilled operators have access to one of the market’s most advanced CAD/CAM systems, which is continuously updated. This system gives us shared access to the customer’s drawing files via network, which makes us extremely flexible and minimizes the lead time from idea to finished product.
We offer:
• Workpiece size up to 1100 x 1100 x 3600 mm
• Specialists in small series, from 1 piece. and upwards
• Possibility of reading all file types such as step., dwg., dxf. etc.
• Production and development of prototype items
• Fast and efficient programming system at the machine
MILLING AF LARGE WORKPIECES
• Workpiece size up to: 3600x1100x1100mm
• Machining method: 5-axis simultaneous milling
• Advantages: High precision, reduced machining time, and the possibility of complex geometry
• Machine requirements: Large working area, high rigidity, and advanced measuring technology
• Software: Advanced CAM software for toolpaths and simulation
• Material handling: Requires efficient handling of large and heavy items up to 5 tonnes
MILLING OF SMALL WORKPIECES
• Workpiece size up to: 2000x800x800mm
• Machining method: 5-axis simultaneous milling
• Advantages: High precision, reduced machining time, and the possibility of complex geometry
• Machine requirements: Large working area, high rigidity, and advanced measuring technology
• Software: Advanced CAM software for toolpaths and simulation
• Material handling: Requires efficient handling of large and heavy items up to 5 tonnes
CMM MEASURING HONING
With our 3D measuring machine, we can measure critical items, which provides the customer with documentation that the specified tolerances are met. Measuring software can measure objects up to 1000x2000x800 mm with great flexibility and can handle very small items and up to 1200 kg in item weight.
Measurement reports and control plans – prepared in collaboration with our customers and carried out to the extent desired, data recorded in measurement reports. During production, the employee can carry out process control and in the event of any processing errors, the employees can intervene and make the relevant adjustments.
At Mc Uldall Maskinfabrik we specialize in CNC-Honing, a technique for internal grinding of pipes and cylinders using an advanced honing machine of the Horizontal honing type. This machine is equipped with Siemens control, which ensures precision and quality in every task.
Our honing capacity ranges from Ø30mm to Ø600mm in diameter and up to 4100mm in length, enabling us to handle a wide range of honing tasks.
We strive to achieve surface roughness down to Ra 0.01, which ensures a smooth and uniform surface on all machined items.
We ourselves use our honing machine for grinding scrap heat exchangers and cylinders, but we are also ready to assist you with your specific honing needs. Whether small or large series, we have the expertise and capacity to deliver.
Advantages of our CNC honing service:
• Workpiece diameter from Ø30mm to Ø600mm
• Workpiece length of up to 4100mm
• Surface roughness down to Ra 0.01
• Specialists in small series, from 1 piece and upwards
• Production and development of prototype items
• Fast and efficient programming system at the machine
• Quick transition from task to task
WELDING
At Mc Uldall Maskinfabrik, we are proud of our position as a leader in welding. Our team of specialist blacksmiths offer welding in most materials and are experts in stainless steel welding, ordinary steel welding and aluminum welding.
They are certified in a number of advanced welding methods:
• MIG/MAG welding
• TIG welding
• Electrode welding
• Auto rewelding
• Our state-of-the-art welding booths are designed to handle everything from aluminum welding to stainless steel welding with the highest precision.
• Capacity
• Grinding and polishing
• Clipping and cutting of all board formats
• Bending and rolling
• Pickling and browning
• Glassblowing
• Crane capacity of up to 5 tonnes
GRINDING AND POLISHING
Among Mc Uldall’s state-of-the-art grinding cabins you will find:
• A stainless steel grinding cabin, so we do not mix the materials
• Belt sander and longitudinal sander
• Various grinding machines
• Polishing machines
• Glass blasting, to achieve a nice uniform surface
SHEARING & CUTTING
Our skilled blacksmiths can, of course, handle general customisation during the building of welded constructions.
Over many years, Mc Uldall Maskinfabrik has built up a good network of subcontractors. Subcontractors who, like us, are based on high quality and credibility.
Through them, we get the raw materials that are used in our production sheared and cut.
BENDING & ROLLING
Our skilled blacksmiths can, of course, handle general adjustments during the building of welded constructions.
Over many years, MC Uldall Maskinfabrik has built up a good network of subcontractors. Subcontractors who, like us, are based on high quality and credibility.
Through them, we bend and roll the raw materials that are used in our production.
GLASSBLOWING
We offer glassblowing of smaller items in-house. Glassblowing can be used for many purposes on different materials. It is used for surface treatment of stainless steel, aluminium, plastic, glass, copper, and brass.
Glass blasting compresses the surface and induces internal compressive stresses, which actually increases resistance to stress corrosion cracking.
Therefore, glass beads do not abrade the surface material, but only remove impurities, leaving the surface with a nice matt finish.
CAD/CAM-PROGRAMMING
We have extensive experience in using Mastercam as a CAM software, we can load all file formats such as STEP files or DWG files along with a PDF drawing with all important dimensions and tolerances applied. During CAM programming, we can see if there will be any problems with the machining before the machining begins, so that delays and wasted time are avoided.
We can offer:
• MasterCam
• Possibility of reading all file types such as step., dwg., dxf. etc.
• Simulation of machining
• Latest and fully updated software
SIMULATION
At Mc Uldall Maskinfabrik, we are experts in machining simulation and technical planning. By using advanced CAM programming and CNC programming techniques, we can offer in-depth simulations that improve the quality and efficiency of your projects. This service is invaluable in the development process, and by predicting possible challenges we can save both time and resources, ultimately reducing the number of necessary steps in the process.
Whether it is mechanical engineering, forging engineering or any other type of industrial construction, our team is ready to help with simulation and technical drawing to ensure your visions become reality in the most efficient way.
ASSEMBLY
We have 500m2 in our assembly department, which is equipped with full 5 tonne crane coverage.
Mc Uldall offers turnkey delivery that includes final assembly for our customers. Get rid of assembly and FAT testing and leave it to us. Our employees in the assembly department have long experience as repairers and machine builders. We carry out sub-assembly as well as final assembly with functional testing.
• Documentation of assembly
• Possibility of reading all file types such as step, dwg, dxf, etc.
• Production and development of prototype parts
• Short delivery time
• Pressure testing
• Crane capacity up to 5 tonnes
At Mc Uldall we offer the following:
Sub-assembly assignment
Sub-assembly assignment where the customer supplied some sub-components.
Complete assembly
Complete assembly with machining, polishing, surface treatment and assembly.
Complete assembly with fat test
Complete assembly with quality inspection and subsequent FAT test in co-operation with the customer.
MACHINES
• Max turning diameter Ø1100mm
• Max turning length 5300mm
• Main spindle 2.000 rpm.
• Rotating tools 5.000 rpm.
• Number of machines: 2
SMALL TURNING
• Max turning diameter Ø800mm
• Max turning length 1500mm
• Main spindle 5.000 rpm.
• Rotating tools 5.000 rom.
Number of machines: 9
AUTOMATIC TURNING
• Max turning diame ter Ø65mm
• Max turning length 700mm
• Magazine max dia meter Ø65mm
• Series production 25 pcs. to 30.000 pcs.
Number of machines: 2
• Work area
3600x1100x1100mm
• Spindle speed 12.000 rpm.
• 5-axis simultaneous machining
Number of machines: 3
SMALL MILLING
Work area:
• 2000x800x800mm
Spindle speed:
• 20.000 rpm.
Axes:
• 5-axis simultaneous machining
Number of machines: 12
MULTI MACHINING
• Max turning diameter Ø1000mm
• Max turning length 2000mm
Axes: 9
Indexing:
• 360 degrees
Number of machines: 5
HONING
• Max Honning diameter 30-600mm
• Max Honing length
• 4100mm
Surface:
• Ra0,04
Number of machines: 1
CMM MACHINE
Work area:
• 2000x1000x1000mm
Work precision:
• (1,9+4L/1000) µm
Max subject weight:
• 1200kg
Axes: 9
Number of machines: 1
NOTES
INQUIRIES
mculdall@mculdall.dk
Contact:
Casper L. Rosvall Phone 8657 2011 Mobile 2344 7667 casper@mculdall.dk
Kent Petersen Tlf: 8657 2011 Mobil 5110 1170 kent@mculdall.dk
QUESTIONS REGARDING QUALITY qa@mculdall.dk
Contact:
Niels K. Nielsen Phone 8657 2011 Mobile 4026 6244 qa@mculdall.dk
INQUIRIES REGARDING ONGOING ORDERS mculdall@mculdall.dk
Contact:
Casper L. Rosvall Phone 8657 2011 Mobile 2344 7667 casper@mculdall.dk
Sanel Zubanovic Tlf: 86572011
Mobil:51851145 sanel@mculdall.dk
Mc Uldall Maskinfabrik
Niels Bohrs Vej 41 DK-8660 Skanderborg Phone 86 57 20 11 mculdall@mculdall.dk
CVR 29199965 www.mculdall.dk
