1998-03 Aprilia RS 250

SPARE PARTS CATALOGUE

RS 250 1998-2003 Chassis prefix: ZD4LDA Engine prefix:

RS 250

381W

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Index Products..........................................................................................................................................................................................4 Part reference.................................................................................................................................................................................7 FRAME.......................................................................................................................................................................................... 14 Drawing 28.01 - Frame...........................................................................................................................................................14 Drawing 28.02 - Saddel support - Rear foot rests................................................................................................................. 15 Drawing 28.03 - Front footrests............................................................................................................................................. 17 Drawing 28.04 - Front fork I...................................................................................................................................................18 Drawing 28.05 - Front fork II..................................................................................................................................................19 Drawing 28.06 - Swing arm....................................................................................................................................................20 Drawing 28.07 - Rear shock absorber....................................................................................................................................21 Drawing 28.08 - Front body I................................................................................................................................................. 22 Drawing 28.09 - Front body II................................................................................................................................................ 24 Drawing 28.10 - Fuel tank...................................................................................................................................................... 25 Drawing 28.11 - Central body................................................................................................................................................ 27 Drawing 28.12 - Saddle unit...................................................................................................................................................29 Drawing 28.13 - Door............................................................................................................................................................. 31 Drawing 28.14 - Rear body I.................................................................................................................................................. 32 Drawing 28.15 - Rear body II................................................................................................................................................. 33 Drawing 28.16 - Dashboard....................................................................................................................................................34 Drawing 28.17 - Controls I..................................................................................................................................................... 35 Drawing 28.18 - Controls II.................................................................................................................................................... 36 Drawing 28.19 - Water cooler................................................................................................................................................37 Drawing 28.20 - Thermostat.................................................................................................................................................. 38 Drawing 28.21 - Air box......................................................................................................................................................... 39 Drawing 28.22 - Oil tank........................................................................................................................................................ 40 Drawing 28.25 - Exhaust unit I...............................................................................................................................................41 Drawing 28.26 - Exhaust unit II..............................................................................................................................................42 Drawing 28.27 - Front wheel................................................................................................................................................. 43 Drawing 28.28 - Rear wheel...................................................................................................................................................44 Drawing 28.29 - Rear master cylinder................................................................................................................................... 46 Drawing 28.30 - Lights............................................................................................................................................................47 Drawing 28.31 - Electrical system I........................................................................................................................................ 48 Drawing 28.32 - Electrical system II....................................................................................................................................... 49 Drawing 28.33 - Plate set and handbooks.............................................................................................................................50 Drawing 28.34 - Decal............................................................................................................................................................ 51 Drawing 28.54 - Saddel supp./Swing arm-Chall.Vers............................................................................................................. 54 Drawing 28.55 - Body I - Challenge Version.......................................................................................................................... 56 Drawing 28.56 - Body II - Challenge Version......................................................................................................................... 58 Drawing 28.57 - Front fork - Challenge Version.....................................................................................................................61 Drawing 28.58 - Fairing bow - Challenge Vers.......................................................................................................................64 Drawing 28.59 - Controls - Challenge Version....................................................................................................................... 66 Drawing 28.60 - Exhaust unit - Challenge Version.................................................................................................................68 Drawing 28.61 - Electrical system - Challenge Vers............................................................................................................... 71 07/05/2010

Page 2 / 101

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

ENGINE......................................................................................................................................................................................... 74 Drawing 29.23 - Engine/Carburettor I....................................................................................................................................74 Drawing 29.24 - Engine/Carburettor II...................................................................................................................................75 Drawing 29.35 - Crankcase.....................................................................................................................................................76 Drawing 29.36 - Water pump................................................................................................................................................ 78 Drawing 29.37 - Oil pump......................................................................................................................................................79 Drawing 29.38 - Drive shaft................................................................................................................................................... 80 Drawing 29.39 - Horizontal cylinder assembly.......................................................................................................................81 Drawing 29.40 - Vertical cylinder assembly........................................................................................................................... 83 Drawing 29.41 - Valves assembly I.........................................................................................................................................85 Drawing 29.42 - Valves assembly II........................................................................................................................................86 Drawing 29.43 - Ignition unit................................................................................................................................................. 87 Drawing 29.44 - Gear control assembly I.............................................................................................................................. 88 Drawing 29.45 - Gear control assembly II............................................................................................................................. 89 Drawing 29.46 - Primary gear shaft....................................................................................................................................... 90 Drawing 29.47 - Driven shaft................................................................................................................................................. 91 Drawing 29.48 - Clutch...........................................................................................................................................................93 Drawing 29.49 - Starter assembly.......................................................................................................................................... 94 Drawing 29.50 - Carburettor flange....................................................................................................................................... 95 Drawing 29.51 - Carburettor I................................................................................................................................................ 96 Drawing 29.52 - Carburettor II............................................................................................................................................... 97 Drawing 29.53 - Carburettor III.............................................................................................................................................. 98 ACCESSORIES................................................................................................................................................................................ 99 Drawing 30.62 - Accessories Kit - Challenge Version.............................................................................................................99 Drawing 30.63 - Acc. - Mechanics anti-theft....................................................................................................................... 101

07/05/2010

Page 3 / 101

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Products Code 664C4US02UNC AP60100ES01 AP66401IT02 AP66402AU01 AP66402AU02 AP66402AU03 AP66402AU05 AP66402AU06 AP66402AU07 AP66402AU09 AP66402BE01 AP66402BE02 AP66402BE03 AP66402BE05 AP66402BE07 AP66402BR01 AP66402BR02 AP66402BR03 AP66402BR04 AP66402DE01 AP66402DE02 AP66402DE03 AP66402DE04 AP66402DE05 AP66402DE06 AP66402DE07 AP66402DK01 AP66402DK02 AP66402DK03 AP66402DK04 AP66402DK05 AP66402DK06 AP66402DK07 AP66402EL01 AP66402EL02 AP66402EL04 AP66402EL07 AP66402ES02 AP66402ES03 AP66402ES05 AP66402ES07 AP66402FR01 07/05/2010

Validity

Page 4 / 101

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Code AP66402FR02 AP66402FR03 AP66402FR04 AP66402FR05 AP66402FR07 AP66402GB01 AP66402GB02 AP66402GB03 AP66402GB04 AP66402GB05 AP66402GB06 AP66402GB07 AP66402IT01 AP66402IT02 AP66402IT03 AP66402IT04 AP66402IT05 AP66402IT06 AP66402IT07 AP66402JP01 AP66402JP02 AP66402JP03 AP66402JP04 AP66402JP05 AP66402JP06 AP66402JP07 AP66402JP09 AP66402MX09 AP66402NL01 AP66402NL02 AP66402NL03 AP66402NL04 AP66402NL05 AP66402NL07 AP66402PT02 AP66402PT03 AP66402PT05 AP66402PT07 AP66403ES01 AP66403ES03 AP66403FR03 AP66403FR04 AP66403IT01 AP66403IT02 AP66403IT03 07/05/2010

Validity

Page 5 / 101

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Code AP66404US02 AP664A4US02 AP664B4US02 AP664C4US02 AP7999003 AP7999025

07/05/2010

Validity

Page 6 / 101

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Code 0000000 0000000 AP8101106 AP8101106 AP8101272 AP8101272 AP8101527 AP8101661 AP8101722 AP8101743 AP8101744 AP8101744 AP8101770 AP8101944 AP8102120 AP8102151 AP8102179 AP8102179 AP8102223 AP8102224 AP8102239 AP8102341 AP8102351 AP8102357 AP8102360 AP8102375 AP8102375 AP8102375 AP8102375 AP8102375 AP8102375 AP8102375 AP8102375 AP8102375 AP8102376 AP8102376 AP8102401 AP8102418 AP8102418 AP8102418 AP8102419 AP8102420 AP8102420 AP8102423 AP8102425 AP8102429 AP8102430 AP8102431 AP8102435 AP8102458 AP8102459 AP8102498 AP8102503 AP8102504 AP8102525 AP8102526 AP8102535 AP8102539 AP8102544 AP8102544 AP8102544 AP8102549 AP8102632 AP8102633 AP8102634 AP8102743 AP8102744

07/05/2010

Drawing Nr. 28.27 28.28 28.04 28.57 28.04 28.57 28.21 28.19 28.20 28.22 28.27 28.28 28.22 28.22 28.21 28.06 28.02 28.54 28.22 28.22 29.23 28.08 28.21 28.14 28.10 28.08 28.09 28.11 28.12 28.15 28.16 28.55 28.56 28.58 28.32 28.61 28.21 29.24 29.41 29.42 29.23 29.23 29.50 29.52 29.24 28.06 28.26 29.23 28.10 28.21 28.21 29.23 28.10 28.10 28.10 28.10 28.10 29.23 28.01 28.02 28.54 28.31 28.08 28.08 28.19 28.33 28.26

Pos. 1 1 7 7 6 6 13 6 4 10 13 11 7 6 12 20 29 3 5 4 13 6 2 4 2 13 8 11 8 10 11 5 11 9 9 9 8 20 26 26 2 9 1 1 22 14 3 12 3 7 11 14 11 10 20 5 5 10 18 31 12 3 2 3 1 1 3

Code AP8102745 AP8102779 AP8102801 AP8102804 AP8102811 AP8102813 AP8102815 AP8102854 AP8102855 AP8102856 AP8102880 AP8102902 AP8102908 AP8102932 AP8102932 AP8102963 AP8104295 AP8104386 AP8105103 AP8106273 AP8106292 AP8106293 AP8106295 AP8106295 AP8106296 AP8106341 AP8106342 AP8106401 AP8106417 AP8106606 AP8106607 AP8107095 AP8107096 AP8107113 AP8107114 AP8107131 AP8107132 AP8107133 AP8108715 AP8108716 AP8110010 AP8110010 AP8110024 AP8110024 AP8110053 AP8110066 AP8110070 AP8110074 AP8110075 AP8110076 AP8112176 AP8112176 AP8112244 AP8112244 AP8112506 AP8112506 AP8112599 AP8112599 AP8112795 AP8112906 AP8112906 AP8112916 AP8112942 AP8112942 AP8112968 AP8112996 AP8113003

Drawing Nr. 28.19 28.16 28.08 28.13 28.29 28.18 28.22 28.33 28.33 28.33 28.31 28.54 28.33 30.62 30.62 28.56 28.16 28.10 28.01 29.49 29.23 29.23 28.25 28.60 29.23 29.53 29.53 29.23 29.52 30.62 30.62 28.28 28.28 28.28 28.28 30.62 30.62 30.62 28.27 28.28 28.04 28.57 28.04 28.57 28.03 28.07 28.06 28.02 28.07 28.28 28.32 28.61 28.32 28.61 28.32 28.61 28.16 28.58 28.32 28.32 28.61 28.30 28.32 28.61 28.20 28.32 28.17

Page 7 / 101

Pos. 2 10 5 4 27 20 8 1 1 1 10 2 1 10 9 17 10 3 13 11 1 3 18 23 15 3 2 18 17 3 4 28 4 9 4 8 1 2 2 2 8 8 9 9 20 8 6 9 7 14 22 16 21 14 23 17 5 3 14 3 3 9 20 20 14 17 15

Code AP8113003 AP8113004 AP8113004 AP8113070 AP8113070 AP8113241 AP8113288 AP8113353 AP8113359 AP8113499 AP8113500 AP8113503 AP8113505 AP8113598 AP8113605 AP8113664 AP8113664 AP8113670 AP8113671 AP8113716 AP8113717 AP8113718 AP8113719 AP8113719 AP8113720 AP8113721 AP8113722 AP8113723 AP8113842 AP8114286 AP8114287 AP8114301 AP8114302 AP8114303 AP8114304 AP8114305 AP8114306 AP8114307 AP8114308 AP8114367 AP8114370 AP8114383 AP8114384 AP8117041 AP8117100 AP8117102 AP8117104 AP8117105 AP8118308 AP8118348 AP8118364 AP8118366 AP8118379 AP8118379 AP8118417 AP8118437 AP8118466 AP8118470 AP8118485 AP8118501 AP8118510 AP8118515 AP8119332 AP8119333 AP8119356 AP8119356 AP8119357

Drawing Nr. 28.29 28.17 28.29 28.27 28.29 28.29 28.29 28.29 28.29 28.17 28.27 28.29 28.28 28.17 28.17 28.17 28.27 28.27 28.27 28.17 28.17 28.17 28.17 28.18 28.27 28.27 28.27 28.27 30.62 28.18 28.18 29.24 29.24 29.24 29.24 28.18 28.18 28.18 28.18 28.18 28.18 28.59 28.59 28.56 28.26 28.25 28.25 28.26 28.18 28.18 28.17 28.18 28.18 28.58 28.18 28.59 28.18 28.59 28.18 28.59 28.59 28.58 28.25 28.25 28.25 28.60 28.25

Pos. 10 14 11 8 17 2 8 18 1 10 3 4 3 9 1 16 22 5 4 2 3 4 5 24 6 9 10 11 16 9 10 12 11 10 9 11 15 16 17 18 22 8 7 4 11 4 3 12 6 4 6 1 5 13 3 1 14 3 8 6 4 10 1 2 16 21 19

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Code AP8119357 AP8119358 AP8119358 AP8119384 AP8119391 AP8119392 AP8119399 AP8119437 AP8119502 AP8119503 AP8119504 AP8119505 AP8120001 AP8120030 AP8120030 AP8120030 AP8120177 AP8120223 AP8120311 AP8120311 AP8120335 AP8120340 AP8120354 AP8120416 AP8120428 AP8120446 AP8120531 AP8120531 AP8120531 AP8120536 AP8120542 AP8120542 AP8120573 AP8120573 AP8120638 AP8120699 AP8120699 AP8120708 AP8120754 AP8120754 AP8120806 AP8120807 AP8120837 AP8120838 AP8120840 AP8120841 AP8120842 AP8120843 AP8120846 AP8120869 AP8120872 AP8120893 AP8120894 AP8120895 AP8120895 AP8120902 AP8120902 AP8120910 AP8120912 AP8120912 AP8120913 AP8120914 AP8120937 AP8120947 AP8120947 AP8120948 AP8120948

07/05/2010

Drawing Nr. 28.60 28.25 28.60 28.26 28.25 28.25 28.26 28.26 28.60 28.60 28.60 28.60 28.14 28.14 28.17 28.19 28.14 28.15 28.02 28.54 28.60 28.07 28.19 28.17 28.31 28.19 28.06 28.11 28.56 28.20 28.04 28.57 28.02 28.03 28.26 28.11 28.56 28.56 28.32 28.61 28.28 28.28 28.21 28.07 28.20 28.20 28.19 28.20 28.06 28.10 28.06 28.10 28.10 28.02 28.59 28.01 29.23 28.31 28.03 28.29 28.10 28.10 28.01 28.25 28.60 28.25 28.60

Pos. 24 17 25 1 1 2 2 1 1 2 3 5 6 8 18 11 5 15 23 11 4 6 3 12 21 9 13 10 10 11 5 5 11 15 8 8 8 5 19 19 8 7 6 14 3 5 5 10 5 12 8 4 6 10 2 16 22 16 7 14 8 7 14 9 16 11 19

Code AP8120949 AP8120950 AP8120951 AP8120951 AP8120951 AP8120965 AP8120965 AP8120976 AP8120976 AP8121020 AP8121041 AP8121041 AP8121041 AP8121134 AP8121291 AP8121291 AP8121295 AP8121296 AP8121302 AP8121303 AP8121309 AP8121338 AP8121716 AP8121731 AP8121764 AP8121819 AP8121842 AP8121856 AP8121867 AP8121867 AP8121884 AP8121885 AP8121890 AP8121898 AP8121899 AP8121917 AP8121918 AP8121918 AP8121919 AP8121923 AP8121925 AP8121939 AP8121940 AP8121942 AP8121948 AP8121948 AP8121950 AP8121950 AP8121960 AP8121961 AP8121962 AP8121963 AP8121963 AP8123243 AP8123243 AP8123712 AP8123724 AP8123725 AP8123726 AP8123726 AP8123727 AP8123727 AP8123734 AP8123734 AP8123800 AP8123801 AP8123802

Drawing Nr. 28.28 28.21 28.32 28.56 28.61 28.08 28.55 28.17 28.29 28.31 28.02 28.57 28.58 28.03 28.02 28.54 28.15 28.15 28.04 28.08 28.31 28.57 28.26 28.19 28.10 28.15 28.29 28.29 28.11 28.56 28.06 28.07 28.54 28.06 28.06 28.03 28.02 28.03 28.07 28.06 28.06 28.03 28.03 28.29 29.23 29.35 29.23 29.35 28.03 28.07 28.07 28.25 28.60 28.04 28.57 28.07 28.05 28.05 28.04 28.57 28.04 28.57 28.04 28.57 28.05 28.05 28.05

Page 8 / 101

Pos. 15 5 12 16 12 11 2 8 3 8 17 17 5 13 24 10 8 9 11 9 18 11 7 12 17 7 6 5 9 9 7 10 13 11 9 8 7 9 5 4 12 11 12 16 5 3 16 6 19 21 22 7 14 2 2 1 1 2 10 10 3 3 4 4 10 11 4

Code AP8123803 AP8123804 AP8123805 AP8123806 AP8123807 AP8123808 AP8123809 AP8123810 AP8123811 AP8123812 AP8123813 AP8123814 AP8123815 AP8123816 AP8123817 AP8123818 AP8123819 AP8123820 AP8123821 AP8123874 AP8123929 AP8123930 AP8124050 AP8124050 AP8124052 AP8124054 AP8124134 AP8124135 AP8124142 AP8124202 AP8124202 AP8124288 AP8124330 AP8124331 AP8124347 AP8124349 AP8124349 AP8124428 AP8124429 AP8124463 AP8124492 AP8124495 AP8124513 AP8124520 AP8124525 AP8124526 AP8124527 AP8124599 AP8124633 AP8124634 AP8124675 AP8124699 AP8125651 AP8125654 AP8125655 AP8125656 AP8125657 AP8125658 AP8125687 AP8125728 AP8125761 AP8125763 AP8125773 AP8125774 AP8125775 AP8125776 AP8125777

Drawing Nr. 28.05 28.05 28.05 28.05 28.05 28.05 28.05 28.05 28.05 28.05 28.05 28.05 28.05 28.05 28.05 28.05 28.05 28.05 28.05 30.62 28.19 28.19 28.32 28.61 28.18 28.31 28.30 28.30 28.30 28.32 28.61 28.31 28.18 28.18 28.32 28.32 28.61 28.32 28.30 28.16 28.30 28.31 28.30 28.22 28.30 28.18 28.30 28.59 28.32 28.30 28.31 28.61 28.06 28.28 28.28 28.28 28.28 28.28 28.28 28.27 28.27 28.28 28.28 28.28 28.28 28.28 28.27

Pos. 5 6 7 8 9 3 13 12 24 23 14 15 16 17 18 19 21 22 20 5 19 20 5 5 23 2 4 3 17 11 11 15 13 7 4 4 4 16 1 1 15 9 1 3 5 13 18 5 15 16 1 15 2 6 17 10 19 16 22 16 12 18 26 13 12 27 17

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Code AP8125778 AP8125779 AP8126115 AP8126415 AP8126583 AP8126631 AP8126640 AP8126641 AP8126655 AP8126662 AP8126731 AP8126751 AP8126846 AP8126846 AP8126849 AP8127164 AP8127230 AP8129188 AP8129189 AP8129203 AP8129212 AP8131905 AP8131906 AP8131907 AP8131925 AP8131932 AP8134186 AP8134283 AP8134309 AP8134310 AP8134322 AP8134328 AP8134332 AP8134332 AP8134334 AP8134334 AP8134355 AP8134438 AP8134438 AP8134446 AP8134461 AP8134462 AP8134462 AP8134463 AP8134463 AP8134464 AP8134538 AP8135508 AP8135509 AP8135513 AP8135514 AP8135516 AP8135517 AP8135518 AP8135608 AP8135617 AP8135628 AP8135735 AP8135735 AP8135735 AP8135781 AP8135803 AP8135842 AP8135860 AP8135861 AP8137693 AP8137695

07/05/2010

Drawing Nr. 28.27 28.27 28.15 28.14 28.15 28.09 28.09 28.15 28.09 28.55 28.09 28.09 28.09 28.09 28.09 28.30 28.30 28.12 28.15 28.12 28.13 28.21 28.21 28.21 28.06 28.09 28.06 28.17 29.23 28.18 28.10 28.01 28.11 28.56 28.25 28.60 28.26 28.04 28.57 28.30 28.19 28.11 28.56 28.11 28.56 28.28 28.60 28.07 28.07 28.01 28.03 28.29 28.03 28.03 28.07 28.02 28.03 28.02 28.12 28.54 28.01 28.06 28.03 28.03 28.02 28.33 28.33

Pos. 18 19 4 2 3 10 4 5 4 9 4 4 4 4 4 23 20 2 1 3 2 3 1 4 3 3 17 11 6 12 13 15 3 3 8 15 5 14 14 6 4 13 13 12 12 5 6 15 3 4 3 15 2 6 11 8 1 15 10 6 3 1 4 10 5 5 2

Code AP8138192 AP8138249 AP8138403 AP8138403 AP8138893 AP8138894 AP8138896 AP8138898 AP8138899 AP8138900 AP8138902 AP8138904 AP8138907 AP8138909 AP8138915 AP8138916 AP8138916 AP8138916 AP8138917 AP8138941 AP8138942 AP8139065 AP8139123 AP8139380 AP8139380 AP8139380 AP8139381 AP8139382 AP8139383 AP8139384 AP8139385 AP8139670 AP8139671 AP8139672 AP8139673 AP8139674 AP8139675 AP8139676 AP8139724 AP8139779 AP8139780 AP8139781 AP8139782 AP8139782 AP8139782 AP8139783 AP8139784 AP8139785 AP8139965 AP8139966 AP8139967 AP8139968 AP8139969 AP8139970 AP8139971 AP8139972 AP8144104 AP8144109 AP8144110 AP8144139 AP8144140 AP8144141 AP8144141 AP8144144 AP8144145 AP8144194 AP8144195

Drawing Nr. 29.24 28.16 28.04 28.57 28.14 28.10 28.22 28.09 28.09 28.08 28.11 28.11 28.15 28.13 28.12 28.08 28.08 28.08 28.14 28.09 28.08 28.11 28.16 28.10 28.10 28.56 28.08 28.11 28.11 28.11 28.15 28.56 28.55 28.55 28.55 28.56 28.56 28.56 28.08 28.08 28.11 28.11 28.11 28.11 28.11 28.13 28.15 28.12 28.10 28.08 28.11 28.11 28.11 28.13 28.15 28.12 28.13 28.55 28.19 28.12 28.12 28.32 28.61 28.12 28.12 28.12 28.12

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Pos. 13 2 1 1 1 1 1 1 2 1 1 2 2 1 1 4 4 4 3 5 8 6 3 1 1 6 1 1 2 6 2 18 10 6 1 1 2 19 4 1 1 2 6 6 6 1 2 1 1 1 1 2 6 1 2 1 3 3 8 4 5 18 18 6 7 6 7

Code AP8144233 AP8144234 AP8146017 AP8146018 AP8146024 AP8146026 AP8146030 AP8146052 AP8146054 AP8146203 AP8146204 AP8146205 AP8146205 AP8147129 AP8147491 AP8147545 AP8147546 AP8147563 AP8147564 AP8147565 AP8147642 AP8147673 AP8147674 AP8147674 AP8147675 AP8147676 AP8147676 AP8147677 AP8147678 AP8147678 AP8147679 AP8147680 AP8147680 AP8147681 AP8147787 AP8147838 AP8147954 AP8147956 AP8148663 AP8148998 AP8148999 AP8149001 AP8149002 AP8149003 AP8149004 AP8149006 AP8149007 AP8149008 AP8149014 AP8149015 AP8149016 AP8149017 AP8149018 AP8149019 AP8149160 AP8149161 AP8149162 AP8149163 AP8149889 AP8149890 AP8149891 AP8149892 AP8149893 AP8149894 AP8149895 AP8149896 AP8149897

Drawing Nr. 28.12 28.12 28.16 28.02 28.02 28.02 28.03 28.01 28.01 28.58 28.54 28.54 30.62 28.33 28.33 28.30 28.30 28.33 28.33 28.33 28.33 28.34 28.34 30.62 28.34 28.34 30.62 28.34 28.34 30.62 28.34 28.34 30.62 28.34 28.33 28.33 28.33 28.33 28.08 28.10 28.08 28.11 28.11 28.15 28.12 28.12 28.12 28.13 28.10 28.08 28.11 28.11 28.11 28.15 28.13 28.12 28.12 28.12 28.10 28.08 28.11 28.11 28.13 28.15 28.12 28.12 28.12

Pos. 6 7 4 1 3 2 5 1 2 1 1 15 6 3 4 19 8 4 5 2 4 1 1 12 2 2 13 3 3 14 4 4 15 5 3 4 6 4 4 1 1 1 2 2 1 6 7 1 1 1 1 2 6 2 1 1 6 7 1 1 1 2 1 2 1 6 7

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Code AP8150015 AP8150015 AP8150015 AP8150015 AP8150015 AP8150015 AP8150015 AP8150017 AP8150017 AP8150020 AP8150020 AP8150025 AP8150026 AP8150050 AP8150072 AP8150101 AP8150107 AP8150107 AP8150107 AP8150107 AP8150157 AP8150158 AP8150164 AP8150164 AP8150164 AP8150165 AP8150165 AP8150170 AP8150171 AP8150176 AP8150178 AP8150178 AP8150204 AP8150204 AP8150210 AP8150211 AP8150211 AP8150220 AP8150227 AP8150236 AP8150236 AP8150252 AP8150270 AP8150277 AP8150277 AP8150277 AP8150333 AP8150334 AP8150334 AP8150349 AP8150371 AP8150376 AP8150388 AP8150388 AP8150413 AP8150430 AP8150431 AP8150432 AP8150438 AP8150438 AP8150439 AP8150439 AP8150442 AP8150446 AP8150447 AP8150448 AP8150450

07/05/2010

Drawing Nr. 28.10 28.14 28.16 28.25 28.26 28.32 28.61 28.31 28.31 28.07 29.23 28.21 28.03 28.10 28.29 28.07 28.02 28.03 28.12 28.54 28.15 28.30 28.02 28.12 28.54 28.11 28.56 28.03 28.01 28.10 28.25 28.60 28.30 28.60 28.07 28.04 28.57 28.18 28.07 28.01 28.05 28.30 28.30 28.02 28.12 28.54 28.60 28.25 28.60 28.31 28.30 28.03 28.25 28.60 28.09 28.29 28.02 28.07 29.23 29.35 29.23 29.35 28.07 28.03 28.03 28.07 28.08

Pos. 15 11 7 5 10 7 7 11 22 18 20 10 22 18 25 13 26 24 12 8 6 11 27 9 7 14 14 25 10 19 14 22 14 9 20 12 12 21 19 11 25 13 10 25 11 9 11 12 20 19 7 16 6 17 6 26 21 12 17 5 4 4 4 14 18 9 10

Code AP8150450 AP8150472 AP8152001 AP8152013 AP8152034 AP8152040 AP8152043 AP8152089 AP8152105 AP8152128 AP8152138 AP8152166 AP8152246 AP8152246 AP8152246 AP8152246 AP8152262 AP8152268 AP8152272 AP8152272 AP8152272 AP8152272 AP8152272 AP8152272 AP8152272 AP8152273 AP8152274 AP8152274 AP8152277 AP8152277 AP8152277 AP8152277 AP8152277 AP8152278 AP8152278 AP8152278 AP8152278 AP8152278 AP8152278 AP8152279 AP8152279 AP8152279 AP8152279 AP8152279 AP8152280 AP8152280 AP8152280 AP8152280 AP8152280 AP8152280 AP8152281 AP8152281 AP8152281 AP8152281 AP8152281 AP8152281 AP8152281 AP8152284 AP8152284 AP8152284 AP8152284 AP8152285 AP8152285 AP8152285 AP8152286 AP8152287 AP8152287

Drawing Nr. 28.55 28.59 28.01 28.07 28.31 28.10 28.60 28.06 28.29 28.54 28.03 28.15 28.08 28.19 28.21 28.22 28.28 28.06 28.02 28.03 28.04 28.16 28.57 28.58 29.23 28.29 28.21 28.31 28.09 28.17 28.19 28.26 28.60 28.11 28.19 28.25 28.32 28.61 29.23 28.02 28.03 28.17 28.32 28.61 28.02 28.14 28.19 28.32 28.54 28.61 28.02 28.04 28.17 28.29 28.57 28.58 28.58 28.10 28.16 28.31 28.58 28.02 28.27 28.28 28.60 28.29 28.31

Page 10 / 101

Pos. 4 9 7 2 12 9 10 18 24 14 23 12 12 18 14 9 25 16 30 17 15 12 15 8 19 28 9 17 7 19 15 9 12 4 13 13 10 10 11 4 26 7 8 8 28 10 10 13 5 13 18 16 21 12 16 11 4 14 8 7 6 6 20 23 7 22 20

Code AP8152287 AP8152288 AP8152288 AP8152288 AP8152288 AP8152288 AP8152289 AP8152289 AP8152289 AP8152290 AP8152291 AP8152294 AP8152298 AP8152298 AP8152298 AP8152298 AP8152298 AP8152298 AP8152298 AP8152298 AP8152299 AP8152299 AP8152299 AP8152299 AP8152299 AP8152299 AP8152299 AP8152299 AP8152299 AP8152299 AP8152299 AP8152300 AP8152300 AP8152300 AP8152300 AP8152300 AP8152300 AP8152300 AP8152300 AP8152301 AP8152301 AP8152301 AP8152301 AP8152302 AP8152302 AP8152302 AP8152302 AP8152302 AP8152305 AP8152306 AP8152306 AP8152323 AP8152335 AP8152336 AP8152338 AP8152339 AP8156068 AP8156069 AP8157315 AP8157316 AP8157317 AP8157318 AP8157319 AP8157320 AP8157321 AP8157322 AP8157323

Drawing Nr. 29.23 28.02 28.17 28.18 28.28 28.58 28.01 28.04 28.57 28.26 28.02 28.01 28.06 28.06 28.08 28.09 28.11 28.14 28.55 28.56 28.15 28.16 28.16 28.17 28.19 28.19 28.29 28.32 28.58 28.60 28.61 28.01 28.01 28.02 28.25 28.26 28.28 28.54 28.60 28.02 28.07 29.23 29.35 28.09 28.15 28.16 28.55 28.56 28.28 28.13 28.30 28.27 28.27 28.27 28.15 28.09 28.09 28.14 28.34 28.34 28.34 28.34 28.34 28.34 28.34 28.34 28.34

Pos. 8 20 20 19 20 12 8 13 13 4 22 17 10 19 7 9 5 9 7 15 13 6 9 13 14 17 13 6 7 13 6 12 9 16 15 6 21 4 8 12 17 21 25 11 14 13 8 20 24 7 12 15 14 21 11 13 4 2 1 1 2 2 3 3 4 4 5

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Code AP8157341 AP8157770 AP8157770 AP8167027 AP8167028 AP8167029 AP8167030 AP8167031 AP8167032 AP8167033 AP8167034 AP8167035 AP8167634 AP8167635 AP8167636 AP8167637 AP8167638 AP8168786 AP8168787 AP8168788 AP8168789 AP8168790 AP8168791 AP8168792 AP8168793 AP8168794 AP8168795 AP8177620 AP8177621 AP8177622 AP8177623 AP8177624 AP8201287 AP8201287 AP8201409 AP8201748 AP8201749 AP8201848 AP8201877 AP8202058 AP8210007 AP8210007 AP8212110 AP8212110 AP8212469 AP8212680 AP8212708 AP8213057 AP8213172 AP8213193 AP8213197 AP8213198 AP8213199 AP8218077 AP8220104 AP8220154 AP8220191 AP8220192 AP8220238 AP8220283 AP8220349 AP8220402 AP8221023 AP8221023 AP8221056 AP8221056 AP8221204

07/05/2010

Drawing Nr. 30.62 28.04 28.57 28.34 28.34 28.34 28.34 28.34 28.34 28.34 28.34 28.34 28.34 28.34 28.34 28.34 28.34 28.10 28.08 28.11 28.11 28.11 28.13 28.15 28.12 28.12 28.12 28.34 28.34 28.34 28.34 28.34 28.11 28.56 28.20 28.13 28.13 28.13 28.02 28.09 28.03 28.29 28.32 28.61 28.31 28.30 28.20 28.29 28.29 28.27 28.29 28.29 28.29 28.18 28.07 28.22 28.19 28.10 28.02 28.31 28.12 28.19 28.14 28.17 28.25 28.60 28.01

Pos. 11 17 19 1 2 3 4 5 1 2 3 4 1 2 3 4 5 1 1 1 2 6 1 2 1 6 7 1 2 3 4 5 7 7 12 5 6 8 14 12 21 9 1 1 13 2 16 7 21 7 20 19 23 2 16 2 7 16 19 14 13 16 7 17 10 18 5

Code AP8221206 AP8221211 AP8224389 AP8224390 AP8230535 AP8230535 AP8234020 AP8600001 AP8600001 AP8600002 AP8600002 AP8600003 AP8600003 AP8600004 AP8600004 AP8600005 AP8600005 AP8600006 AP8600006 AP8600007 AP8600007 AP8600008 AP8600008 AP8600010 AP8600010 AP8600011 AP8600011 AP8600011 AP8600012 AP8600012 AP8600013 AP8600013 AP8600014 AP8600014 AP8600015 AP8600015 AP8600016 AP8600016 AP8600017 AP8600017 AP8600018 AP8600018 AP8600019 AP8600019 AP8600020 AP8600020 AP8600021 AP8600021 AP8600022 AP8600022 AP8600023 AP8600023 AP8600024 AP8600024 AP8600025 AP8600025 AP8600026 AP8600026 AP8600027 AP8600028 AP8600029 AP8600030 AP8600031 AP8600032 AP8600033 AP8600034 AP8600035

Drawing Nr. 28.02 28.01 28.30 28.30 28.32 28.61 28.06 29.39 29.40 29.39 29.40 29.39 29.40 29.39 29.40 29.39 29.40 29.39 29.40 29.39 29.40 29.39 29.40 29.39 29.40 29.35 29.39 29.40 29.39 29.40 29.39 29.40 29.39 29.40 29.39 29.40 29.39 29.40 29.39 29.40 29.39 29.40 29.39 29.40 29.39 29.40 29.39 29.40 29.39 29.40 29.39 29.40 29.39 29.40 29.39 29.40 29.39 29.40 29.24 29.24 29.24 29.24 29.24 29.24 29.24 29.24 29.41

Page 11 / 101

Pos. 13 6 22 21 2 2 15 1 1 2 2 3 3 4 4 6 6 7 7 8 8 9 9 10 10 28 11 11 12 12 13 13 14 14 15 15 16 16 17 17 18 18 19 19 20 20 21 21 22 22 23 23 24 24 25 25 5 5 1 2 3 4 5 6 8 7 12

Code AP8600035 AP8600036 AP8600036 AP8600037 AP8600037 AP8600038 AP8600038 AP8600040 AP8600040 AP8600041 AP8600041 AP8600042 AP8600042 AP8600043 AP8600043 AP8600044 AP8600044 AP8600045 AP8600045 AP8600046 AP8600046 AP8600047 AP8600047 AP8600048 AP8600048 AP8600049 AP8600049 AP8600050 AP8600050 AP8600051 AP8600051 AP8600052 AP8600052 AP8600053 AP8600053 AP8600054 AP8600054 AP8600055 AP8600055 AP8600056 AP8600056 AP8600057 AP8600057 AP8600058 AP8600058 AP8600059 AP8600059 AP8600060 AP8600061 AP8600062 AP8600065 AP8600066 AP8600067 AP8600069 AP8600070 AP8600071 AP8600071 AP8600071 AP8600072 AP8600073 AP8600074 AP8600075 AP8600076 AP8600077 AP8600077 AP8600078 AP8600079

Drawing Nr. 29.42 29.41 29.42 29.41 29.42 29.41 29.42 29.41 29.42 29.41 29.42 29.41 29.42 29.41 29.42 29.41 29.42 29.41 29.42 29.41 29.42 29.41 29.42 29.41 29.42 29.41 29.42 29.41 29.42 29.41 29.42 29.41 29.42 29.41 29.42 29.41 29.42 29.41 29.42 29.41 29.42 29.41 29.42 29.41 29.42 29.41 29.42 29.35 29.35 29.35 29.35 29.35 29.35 29.35 29.35 29.24 29.35 29.45 29.46 29.46 29.46 29.46 29.46 29.35 29.37 29.35 29.35

Pos. 12 13 13 14 14 15 15 17 17 18 18 19 19 20 20 21 21 22 22 23 23 24 24 25 25 11 11 10 10 9 9 8 8 7 7 6 6 5 5 4 4 3 3 2 2 1 1 1 26 27 21 20 23 22 29 16 24 17 16 14 15 21 22 31 12 30 2

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Code AP8600080 AP8600081 AP8600082 AP8600083 AP8600084 AP8600085 AP8600086 AP8600087 AP8600088 AP8600090 AP8600091 AP8600092 AP8600093 AP8600094 AP8600095 AP8600096 AP8600097 AP8600098 AP8600099 AP8600100 AP8600101 AP8600102 AP8600103 AP8600104 AP8600105 AP8600106 AP8600107 AP8600108 AP8600109 AP8600110 AP8600111 AP8600112 AP8600113 AP8600114 AP8600115 AP8600116 AP8600117 AP8600118 AP8600120 AP8600121 AP8600122 AP8600123 AP8600124 AP8600125 AP8600126 AP8600128 AP8600128 AP8600129 AP8600129 AP8600130 AP8600130 AP8600131 AP8600132 AP8600133 AP8600134 AP8600135 AP8600136 AP8600137 AP8600137 AP8600138 AP8600139 AP8600140 AP8600141 AP8600142 AP8600143 AP8600144 AP8600145

07/05/2010

Drawing Nr. 29.50 29.50 29.50 29.50 29.50 29.50 29.50 29.50 29.50 29.35 29.35 29.35 29.35 29.35 29.35 29.35 29.35 29.35 29.35 29.35 29.35 29.43 29.43 29.43 29.38 29.38 29.38 29.38 29.38 29.38 29.38 29.38 29.38 29.38 29.38 29.38 29.38 29.38 29.38 29.38 29.38 29.38 29.38 29.38 29.38 29.39 29.40 29.39 29.40 29.39 29.40 29.38 29.38 29.51 29.51 29.52 29.52 29.52 29.53 29.52 29.52 29.52 29.52 29.52 29.52 29.52 29.53

Pos. 5 6 7 8 9 10 4 3 2 7 8 11 12 14 13 9 10 17 18 15 16 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 26 26 29 29 28 28 23 24 2 1 5 6 4 11 2 3 7 8 9 10 11 2

Code AP8600146 AP8600147 AP8600148 AP8600149 AP8600150 AP8600151 AP8600152 AP8600153 AP8600154 AP8600155 AP8600156 AP8600157 AP8600159 AP8600160 AP8600161 AP8600162 AP8600163 AP8600164 AP8600165 AP8600166 AP8600167 AP8600168 AP8600169 AP8600169 AP8600170 AP8600171 AP8600172 AP8600175 AP8600176 AP8600177 AP8600178 AP8600180 AP8600181 AP8600182 AP8600184 AP8600184 AP8600193 AP8600194 AP8600195 AP8600196 AP8600197 AP8600198 AP8600199 AP8600200 AP8600200 AP8600201 AP8600202 AP8600203 AP8600204 AP8600205 AP8600206 AP8600207 AP8600208 AP8600209 AP8600210 AP8600211 AP8600212 AP8600212 AP8600214 AP8600215 AP8600215 AP8600216 AP8600217 AP8600218 AP8600219 AP8600220 AP8600221

Drawing Nr. 29.53 29.53 29.53 29.53 29.53 29.53 29.53 29.53 29.53 29.53 29.53 29.51 29.53 29.53 29.53 29.53 29.53 29.51 29.52 29.52 29.52 29.52 29.23 29.51 29.51 29.51 29.52 29.51 29.51 29.53 29.52 29.51 29.52 29.52 29.24 29.51 29.24 29.24 29.24 29.24 29.24 29.24 29.24 29.24 29.51 29.24 29.37 29.37 29.37 29.37 29.37 29.37 29.37 29.37 29.37 29.37 29.37 29.38 29.37 29.37 29.37 29.37 29.37 29.37 29.37 29.37 29.37

Page 12 / 101

Pos. 3 7 8 5 4 6 9 13 14 15 12 5 10 19 16 17 18 7 15 14 13 12 7 10 4 3 17 12 9 1 19 6 16 18 25 8 14 15 24 18 17 23 26 19 11 21 1 2 3 4 5 6 7 8 9 10 11 15 13 14 16 15 17 18 19 20 21

Code AP8600222 AP8600223 AP8600224 AP8600225 AP8600226 AP8600227 AP8600228 AP8600229 AP8600230 AP8600231 AP8600232 AP8600233 AP8600234 AP8600235 AP8600236 AP8600237 AP8600238 AP8600239 AP8600240 AP8600241 AP8600242 AP8600243 AP8600244 AP8600245 AP8600246 AP8600247 AP8600248 AP8600249 AP8600250 AP8600253 AP8600254 AP8600255 AP8600256 AP8600257 AP8600258 AP8600259 AP8600260 AP8600261 AP8600262 AP8600263 AP8600264 AP8600265 AP8600266 AP8600267 AP8600268 AP8600269 AP8600270 AP8600271 AP8600272 AP8600273 AP8600274 AP8600275 AP8600276 AP8600277 AP8600278 AP8600279 AP8600280 AP8600281 AP8600282 AP8600284 AP8600285 AP8600286 AP8600287 AP8600288 AP8600289 AP8600290 AP8600291

Drawing Nr. 29.37 29.37 29.37 29.37 29.37 29.37 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.36 28.20 28.20 28.20 28.20 28.20 28.20 28.20 28.20 29.48 29.48 29.48 29.48 29.48 29.48 29.48 29.48 29.48 29.48 29.48 29.48 29.48 29.48 29.48 29.48 29.48 29.48 29.48 29.48 29.48 29.48 29.48 29.48 29.48 29.46 29.46 29.46 29.46 29.46

Pos. 22 23 24 25 26 27 1 2 3 4 5 6 7 8 10 9 11 12 13 14 15 16 17 18 19 20 21 22 23 13 8 7 9 6 1 2 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 25 23 9 2 5 8 3

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Code AP8600292 AP8600293 AP8600294 AP8600295 AP8600296 AP8600297 AP8600298 AP8600299 AP8600300 AP8600301 AP8600302 AP8600303 AP8600305 AP8600306 AP8600307 AP8600308 AP8600309 AP8600310 AP8600311 AP8600312 AP8600313 AP8600314 AP8600315 AP8600316 AP8600316 AP8600318 AP8600319 AP8600320 AP8600321 AP8600322 AP8600323 AP8600324 AP8600325 AP8600326 AP8600327 AP8600328 AP8600329 AP8600330 AP8600331 AP8600332 AP8600333 AP8600335 AP8600336 AP8600337 AP8600338 AP8600339 AP8600340 AP8600341 AP8600342 AP8600342 AP8600343 AP8600343 AP8600344 AP8600345 AP8600346 AP8600347 AP8600348 AP8600349 AP8600350 AP8600351 AP8600352 AP8600353 AP8600354 AP8600355 AP8600356 AP8600357 AP8600358

07/05/2010

Drawing Nr. 29.46 29.46 29.46 29.46 29.46 29.46 29.47 29.47 29.47 29.47 29.47 29.47 29.47 29.47 29.47 29.47 29.47 29.47 29.47 29.47 29.47 29.47 29.47 29.47 29.49 29.47 29.47 29.47 29.47 29.47 29.47 29.47 29.47 29.47 29.47 29.47 29.46 29.47 29.46 29.45 29.45 29.45 29.45 29.45 29.45 29.45 29.44 29.45 29.44 29.45 29.44 29.45 29.45 29.45 29.45 29.45 29.45 29.45 29.45 29.44 29.44 29.44 29.44 29.44 29.44 29.44 29.45

Pos. 1 7 4 6 10 20 9 21 10 17 18 19 26 20 11 16 12 15 14 8 7 22 23 24 5 3 4 5 6 27 28 29 2 1 25 31 18 30 17 5 6 8 9 10 11 12 8 14 9 15 10 16 18 19 20 21 22 23 24 1 6 5 7 3 2 4 2

Code AP8600359 AP8600360 AP8600361 AP8600362 AP8600363 AP8600364 AP8600365 AP8600366 AP8600368 AP8600369 AP8600370 AP8600371 AP8600372 AP8600373 AP8600374 AP8600375 AP8600376 AP8600377 AP8600378 AP8600379 AP8600380 AP8600381 AP8600382 AP8600383 AP8600384 AP8600400 AP8600401 AP8600402 AP8600404 AP8600405 AP8600406 AP8600407 AP8600408 AP8600409 AP8600409 AP8600410 AP8600411 AP8600411 AP8600412 AP8600412 AP8705007 AP8705009 AP8705009 AP8720115 AP8720116 AP8720117 AP8720118

Drawing Nr. 29.45 29.45 29.45 29.45 29.35 29.49 29.49 29.49 29.49 29.49 29.49 29.49 29.49 29.43 29.43 29.43 29.43 29.43 29.43 29.43 29.43 29.43 28.31 28.31 28.31 28.20 29.51 29.51 29.47 29.47 29.45 29.49 29.46 29.39 29.40 29.46 29.41 29.42 29.46 29.46 30.62 28.57 28.58 30.63 30.63 30.63 30.63

Page 13 / 101

Pos. 3 1 4 13 19 1 2 3 6 7 8 9 10 1 2 3 4 5 6 7 8 9 4 6 5 17 2 1 32 13 7 4 19 27 27 11 16 16 12 13 7 18 2 1 2 3 4

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Code AP8146052 AP8146054 AP8135781 AP8135513 AP8221204 AP8221211 AP8152001 AP8152289 AP8152300 AP8150171 AP8150236 AP8152300 AP8105103 AP8120937 AP8134328 AP8120902 AP8152294 AP8102544

07/05/2010

FRAME 28.01 Frame 1

Description Frame Painted cradle Lateral stand Stand plate w. phor ctng.

Lateral stand spring Internal lateral stand spring Low nut M10x1,25* Screw w/ flange M8x35* Self-locking nut M8* Hex socket screw M8x40* Hex socket screw M8x35 Self-locking nut M8* Special screw M10x18* Rubber water cooler supp.

Eng. connecting plate Silent-block lower attachment Screw w/ flange M8x70* Threaded rivet M6

Q.ty 1 1 1 1 1 1 2 2 2 4 5 7 1 2 2 2 2 7

Page 14 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Code AP8146018 AP8146026 AP8146024 AP8152279 AP8135861 AP8152285 AP8121918 AP8135617 AP8110074 AP8120895 AP8120573 AP8152301 AP8221206 AP8201877 AP8135735 AP8152300 AP8121041 AP8152281 AP8220238 AP8152288 AP8150431 AP8152291 AP8120311 AP8121291 AP8150277 AP8150107 AP8150164 AP8152280

07/05/2010

FRAME 28.02 Saddel support - Rear foot rests 1

Description Saddle support RH footrest support LH footrest support cat.

Screw w/ flange M6x20 Rear footrests, pair Screw w/ flange M8x16* Footrest pin Footrest support plate Roller D4x19,8 Rear footrest rubber Stop ring Self-locking nut M10* Helmet holder hook Helmet lock cable Bush Self-locking nut M8* Spacer * Screw w/ flange M6X30 Rubber spacer Screw w/ flange M8x30* Low nut Screw w/ flange M8x45* Rubber spacer * Helicoil insert Hex socket screw M8x50* Hex socket screw M8x30* Hex socket screw M8x45* Screw w/ flange M6X25

Q.ty 1 1 1 1 1 1 2 2 2 2 2 1 1 1 4 3 1 1 4 2 2 2 2 1 2 1 1 1

Page 15 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 29 30 31

Code AP8102179 AP8152272 AP8102544

07/05/2010

FRAME 28.02 Saddel support - Rear foot rests 1

Description Threaded rivet M8 Screw w/ flange M5x12 Threaded rivet M6

Q.ty 1 2 6

Page 16 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Code AP8135628 AP8135517 AP8135514 AP8135842 AP8146030 AP8135518 AP8120912 AP8121917 AP8121918 AP8135860 AP8121939 AP8121940 AP8121134 AP8150446 AP8120573 AP8150376 AP8152272 AP8150447 AP8121960 AP8110053 AP8210007 AP8150026 AP8152138 AP8150107 AP8150170 AP8152279

07/05/2010

FRAME 28.03 Front footrests 1

Description LH front footrest guard RH front footrest guard Gear lever RH front footrest bracket LH front footrest bracket Gearbox connecting rod Lever rubber Brake/gear lever pin Footrest pin Front footrest, pair RH front footrest spring LH front footrest spring Pin Belleville spring Stop ring Washer 8,5x15x0,8 Screw w/ flange M5x12 Hex screw M8x30 Gearbox linkage rod Left ball joint M6 RH ball joint M6 Nut M6* Nut M6 sx * Hex socket screw M8x30* Hex socket screw M8x25* Screw w/ flange M6x20

Q.ty 1 1 1 1 1 1 1 2 2 1 1 1 2 2 2 2 2 2 1 1 1 1 1 1 3 1

Page 17 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Code AP8138403 AP8123243 AP8123727 AP8123734 AP8120542 AP8101272 AP8101106 AP8110010 AP8110024 AP8123726 AP8121302 AP8150211 AP8152289 AP8134438 AP8152272 AP8152281 AP8157770

07/05/2010

FRAME 28.04 Front fork I 1

Description Plug cover Plug Fork upper plate Ring nut Dust cover Spacer Gasket ring Tap.roller bearing Roller bearing Stem base Steering lock bush Hex socket screw M8x16* Screw w/ flange M8x35* Brake hose hanger Screw w/ flange M5x12 Screw w/ flange M6X30 "Aprilia" dataplate

Q.ty 1 1 1 1 1 1 2 1 1 1 2 2 6 1 1 1 1

Page 18 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Code AP8123724 AP8123725 AP8123808 AP8123802 AP8123803 AP8123804 AP8123805 AP8123806 AP8123807 AP8123800 AP8123801 AP8123810 AP8123809 AP8123813 AP8123814 AP8123815 AP8123816 AP8123817 AP8123818 AP8123821 AP8123819 AP8123820 AP8123812 AP8123811 AP8150236

07/05/2010

FRAME 28.05 Front fork II 1

Description RH hub LH hub Sleeve Bush Bush Ring Oil seal Circlip Dust cover Hub+RH fork leg Hub+LH fork leg Plunger attachment bush Plunger, complete Spring Preload tube cpl.

Ring Washer Sleeve plug cpl.

O-ring Stop ring O-ring O-ring Screw M10x1,5 Special washer Hex socket screw M8x35

Q.ty 1 1 2 2 2 2 2 2 2 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2

Page 19 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Code AP8135803 AP8125651 AP8131925 AP8121923 AP8120846 AP8110070 AP8121884 AP8120872 AP8121899 AP8152298 AP8121898 AP8121925 AP8120531 AP8102429 AP8234020 AP8152268 AP8134186 AP8152089 AP8152298 AP8102151

07/05/2010

FRAME 28.06 Swing arm 1

Description Swing arm Rear swing arm pin Chain guard Rear swin.arm pin sp.

Chain guide plate Needle bearing 25x32x24 Rear sw.arm piv.bush Washer Adjustment bush Screw w/ flange M5x16 Ring nut M20x1 Clearance bush Rubber w/ insert * Curved spring washer Cup for shoe Hex socket screw M5x16* Cable-guide Washer 21x37x3 Screw w/ flange M5x16 Black hose D12*

Q.ty 1 1 1 1 1 2 2 2 1 1 1 1 1 1 2 2 1 1 2 1

Page 20 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Code AP8123712 AP8152013 AP8135509 AP8150442 AP8121919 AP8120340 AP8110075 AP8110066 AP8150448 AP8121885 AP8135608 AP8150432 AP8150101 AP8120838 AP8135508 AP8220104 AP8152301 AP8150020 AP8150227 AP8150210 AP8121961 AP8121962

07/05/2010

FRAME 28.07 Rear shock absorber 1

Description Shock absorber Hex socket screw M10x105 Single conrod Hex socket screw M12x115 Connect.rod pin Gasket ring Roller bearing Needle bearing Hex socket screw M12x80 Double connecting rod pin Double connecting rod pin L25 Low self-locking nut M12* Washer 13x24x2,5* Gasket ring Double conrod comp.

Hose clamp D25-45x8* Self-locking nut M10* Washer 10,5x21x2* Screw M10x45* Curved spring washer * RH up.shock absor. bush LH up.shock absor. bush

Q.ty 1 1 2 1 2 6 5 1 1 1 1 3 1 2 1 2 1 1 1 1 1 1

Page 21 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos.

FRAME 28.08 Front body I 1

1

Code AP8138900

Front fairing, c.blue

1

AP8139381

Front fairing, black

1

AP8139779

Front fairing, black

1

AP8139966

Front fairing, fumi blue

1

AP8148999

Front fairing, black

1

AP8149015

Front fairing, n.grey

1

AP8149890

Front fairing, black/gris

1

AP8168787

Front fairing, black

2 3 4

AP8102632 AP8102633 AP8138916

RH rearview mirror LH rearview mirror Windshield

4

AP8138916

Windshield

4

AP8138916

Windshield

4

AP8139724

Windshield

4

AP8148663

Windshield

5 6 7

AP8102801 AP8102341 AP8152298

Mirror insertion kit Mirror joint cup Screw w/ flange M5x16

07/05/2010

Description

Q.ty Variants 1 year: 1998[W] Color:Trial Red / Cosmos Blue '98[r/b] 1 year: 1998[W] Color:Aprilia Black '98[black] 1 year: 1999[X] Color:Aprilia Black '99[a.bl] 1 year: 1999[X] Color:Fumi Blue / Fluo Red '99[b/r] 1 year: 2000[Y] Color:Aprilia Black 2000[y.bl] 1 year: 2000[Y] Color:Nik Grey 2000[grey] 1 year: 2001[1] Color:Diablo Black 2001[d.bl] 1 year: 2003[3] Color:GP1 2003[gp1] 1 1 1 year: 2001[1] Color:Diablo Black 2001[d.bl] 1 year: 1998[W] Color:Aprilia Black '98[black], Trial Red / Cosmos Blue '98[r/ b] 1 year: 2003[3] Color:GP1 2003[gp1] 1 year: 1999[X] Color:Aprilia Black '99[a.bl], Fumi Blue / Fluo Red '99[b/r] 1 year: 2000[Y] Color:Nik Grey 2000[grey], Aprilia Black 2000[y.bl] 2 2 1 Page 22 / 101

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 8 9 10 11 12 13

Code AP8138942 AP8121303 AP8150450 AP8120965 AP8152246 AP8102375

07/05/2010

FRAME 28.08 Front body I 1

Description Air intake Rivet, anodized nat. 5x10 Washer for shafts D5 O-ring 2018 Screw w/ flange M6x16* Clip M5

Q.ty 1 7 7 7 4 4

Page 23 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos.

FRAME 28.09 Front body II 1

1 2 3 4

Code AP8138898 AP8138899 AP8131932 AP8126640

Description RH internal fairing LH internal fairing Pillar Front mudguard, t.red

4

AP8126655

Front mudguard, black

4

AP8126731

Front mudguard, black

4

AP8126751

Front mudguard, fumi blue

4

AP8126846

Front mudguard, fluo red

4

AP8126846

Front mudguard, fluo red

4

AP8126849

Front mudguard, lemon yellow

4

AP8156068

Front mudguard, black

5 6 7 8 9 10 11 12 13

AP8138941 AP8150413 AP8152277 AP8102375 AP8152298 AP8126631 AP8152302 AP8202058 AP8152339

Duct Self-tap screw 3,9x14 Screw w/ flange M6x12* Clip M5 Screw w/ flange M5x16 Front mudg. Extension Screw w/ flange M5x12 Plastic rivet, black Screw w/ flange M5x9

07/05/2010

Q.ty Variants 1 1 1 1 year: 1998[W] Color:Trial Red / Cosmos Blue '98[r/b] 1 year: 1998[W] Color:Aprilia Black '98[black] 1 year: 1999[X] Color:Aprilia Black '99[a.bl] 1 year: 1999[X] Color:Fumi Blue / Fluo Red '99[b/r] 1 year: 2001[1] Color:Diablo Black 2001[d.bl] 1 year: 2000[Y] Color:Aprilia Black 2000[y.bl] 1 year: 2000[Y] Color:Nik Grey 2000[grey] 1 year: 2003[3] Color:GP1 2003[gp1] 1 8 3 6 4 1 6 3 2

Page 24 / 101

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos.

FRAME 28.10 Fuel tank 1

1

Code AP8138894

Fuel tank, blue

1

AP8139380

Fuel tank, Ap. black

1

AP8139380

Fuel tank, Ap. black

1

AP8139965

Fuel tank, fumi blue

1

AP8148998

Fuel tank, Ap. black

1

AP8149014

Fuel tank, n.grey

1

AP8149889

Fuel tank, sil. Grey

1

AP8168786

Fuel tank, silver

2 3 3 4 5

AP8102360 AP8102435 AP8104386 AP8120893 AP8102526

Fuel cock Fuel filler cap Fuel filler cap Cap seal Float chamber

5 6 7 8 9 10 11

AP8102535 AP8120894 AP8120914 AP8120913 AP8152040 AP8102504 AP8102503

Float chamber Fuel tank gasket Lateral tank rubber Tank rubber Hex socket screw M6x12* Rubber spacer Hose holder union

07/05/2010

Description

Q.ty Variants 1 year: 1998[W] Color:Trial Red / Cosmos Blue '98[r/b] 1 year: 1998[W] Color:Aprilia Black '98[black] 1 year: 1999[X] Color:Aprilia Black '99[a.bl] 1 year: 1999[X] Color:Fumi Blue / Fluo Red '99[b/r] 1 year: 2000[Y] Color:Aprilia Black 2000[y.bl] 1 year: 2000[Y] Color:Nik Grey 2000[grey] 1 year: 2001[1] Color:Diablo Black 2001[d.bl] 1 year: 2003[3] Color:GP1 2003[gp1] 1 1 year:1998[W], 1999[X], 2000[Y] 1 year:2001[1], 2003[3] 1 1 Country:Australia[AUS], Belgium[B], Brasil[BR], Denmark[DK], Spain[E], France[F], Greece[GR], Italy[I], Japan[J], Malaysia[MAL], Holland[NL], Portugal[P], Great Britain[UK], United States of America[USA] 1 Country:Germany[D] 1 2 1 2 1 1

Page 25 / 101

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 12 13 14 15 16 17 18 19 20

Code AP8120869 AP8134322 AP8152284 AP8150015 AP8220192 AP8121764 AP8150050 AP8150176 AP8102525

07/05/2010

FRAME 28.10 Fuel tank 1

Description O-ring 4093 Tank front bracket Screw w/ flange M6x45* Washer 6,6x18x1,6* Rubber spacer * Spacer * Hex socket screw M5x16* Hex socket screw M5x30* Hose cock

Q.ty 1 1 1 1 1 1 4 3 1

Page 26 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos.

FRAME 28.11 Central body 1

1

Code AP8138902

RH side panel, t. red

1

AP8139382

RH side panel, black

1

AP8139780

RH side panel, r./b.

1

AP8139967

RH side panel, r./g.

1

AP8149001

RH side panel, r./b.

1

AP8149016

RH side panel, yell./grey

1

AP8149891

RH side panel, d.black

1

AP8168788

RH side panel, black

2

AP8138904

LH side panel, t. red

2

AP8139383

LH side panel, black

2

AP8139781

LH side panel, r./b.

2

AP8139968

LH side panel, r./g.

2

AP8149002

LH side panel, r./b.

2

AP8149017

LH side panel, yell./grey

2

AP8149892

LH side panel, black d.

2

AP8168789

LH side panel, black

07/05/2010

Description

Q.ty Variants 1 year: 1998[W] Color:Trial Red / Cosmos Blue '98[r/b] 1 year: 1998[W] Color:Aprilia Black '98[black] 1 year: 1999[X] Color:Aprilia Black '99[a.bl] 1 year: 1999[X] Color:Fumi Blue / Fluo Red '99[b/r] 1 year: 2000[Y] Color:Aprilia Black 2000[y.bl] 1 year: 2000[Y] Color:Nik Grey 2000[grey] 1 year: 2001[1] Color:Diablo Black 2001[d.bl] 1 year: 2003[3] Color:GP1 2003[gp1] 1 year: 1998[W] Color:Trial Red / Cosmos Blue '98[r/b] 1 year: 1998[W] Color:Aprilia Black '98[black] 1 year: 1999[X] Color:Aprilia Black '99[a.bl] 1 year: 1999[X] Color:Fumi Blue / Fluo Red '99[b/r] 1 year: 2000[Y] Color:Aprilia Black 2000[y.bl] 1 year: 2000[Y] Color:Nik Grey 2000[grey] 1 year: 2001[1] Color:Diablo Black 2001[d.bl] 1 year: 2003[3] Color:GP1 2003[gp1]

Page 27 / 101

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos.

FRAME 28.11 Central body 1

3 4 5 6

Code AP8134332 AP8152278 AP8152298 AP8139065

Description Lower plate fairing Screw w/ flange M6x16* Screw w/ flange M5x16 LH side panel extens., red

6

AP8139384

LH side panel extens., black

6

AP8139782

LH side panel extens., red

6

AP8139782

LH side panel extens., red

6

AP8139782

LH side panel extens., red

6

AP8139969

LH side panel extens., grey

6

AP8149018

LH side panel extens., jaune

6

AP8168790

LH side panel extens., black

7 8 9 10 11 12 13 14

AP8201287 AP8120699 AP8121867 AP8120531 AP8102375 AP8134463 AP8134462 AP8150165

Split pin Lat.frng fix.pipe Special bush * Rubber w/ insert * Clip M5 Upper LH fair.supp. plate Upper RH fair.supp. plate Hex socket screw M6x25*

07/05/2010

Q.ty Variants 2 2 14 1 year: 1998[W] Color:Trial Red / Cosmos Blue '98[r/b] 1 year: 1998[W] Color:Aprilia Black '98[black] 1 year: 2000[Y] Color:Aprilia Black 2000[y.bl] 1 year: 1999[X] Color:Aprilia Black '99[a.bl] 1 year: 2001[1] Color:Diablo Black 2001[d.bl] 1 year: 1999[X] Color:Fumi Blue / Fluo Red '99[b/r] 1 year: 2000[Y] Color:Nik Grey 2000[grey] 1 year: 2003[3] Color:GP1 2003[gp1] 2 2 2 2 5 1 1 2

Page 28 / 101

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos.

FRAME 28.12 Saddle unit 1

1

Code AP8138915

Description Saddle sup cov.cpl., grey

1

AP8139785

Saddle sup cov.cpl., grey

1

AP8139972

Saddle sup cov.cpl., grey

1

AP8149004

Saddle sup cov.cpl., sh.black

1

AP8149161

Saddle sup cov.cpl., black

1

AP8149895

Saddle sup cov.cpl., grey d.

1

AP8168793

Saddle sup cov.cpl., black

2 3 4 5 6

AP8129188 AP8129203 AP8144139 AP8144140 AP8144144

Driver saddle Pillion seat strap RH seat strap plug LH seat strap plug RH grey saddle sup cov.plug

6

AP8144194

RH grey saddle sup cov.plug

6

AP8144233

RH grey saddle sup cov.plug

6

AP8149006

RH black saddle sup cov.plug

6

AP8149162

RH black saddle sup cov.plug

6

AP8149896

RH g.d. saddle sup cov.plug

07/05/2010

Q.ty Variants 1 year: 1998[W] Color:Aprilia Black '98[black], Trial Red / Cosmos Blue '98[r/ b] 1 year: 1999[X] Color:Aprilia Black '99[a.bl] 1 year: 1999[X] Color:Fumi Blue / Fluo Red '99[b/r] 1 year: 2000[Y] Color:Aprilia Black 2000[y.bl] 1 year: 2000[Y] Color:Nik Grey 2000[grey] 1 year: 2001[1] Color:Diablo Black 2001[d.bl] 1 year: 2003[3] Color:GP1 2003[gp1] 1 1 1 1 1 year: 1998[W] Color:Aprilia Black '98[black], Trial Red / Cosmos Blue '98[r/ b] 1 year: 1999[X] Color:Aprilia Black '99[a.bl] 1 year: 1999[X] Color:Fumi Blue / Fluo Red '99[b/r] 1 year: 2000[Y] Color:Aprilia Black 2000[y.bl] 1 year: 2000[Y] Color:Nik Grey 2000[grey] 1 year: 2001[1] Color:Diablo Black 2001[d.bl]

Page 29 / 101

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos.

FRAME 28.12 Saddle unit 1

6

Code AP8168794

Description RH black saddle sup cov.plug

7

AP8144145

LH grey saddle sup cov.plug

7

AP8144195

LH grey saddle sup cov.plug

7

AP8144234

LH grey saddle sup cov.plug

7

AP8149007

LH black saddle sup cov.plug

7

AP8149163

LH black saddle sup cov.plug

7

AP8149897

LH g.d. saddle sup cov.plug

7

AP8168795

LH black saddle sup cov.plug

8 9 10 11 12 13

AP8102375 AP8150164 AP8135735 AP8150277 AP8150107 AP8220349

Clip M5 Hex socket screw M8x45* Bush Hex socket screw M8x50* Hex socket screw M8x30* Rubber spacer

07/05/2010

Q.ty Variants 1 year: 2003[3] Color:GP1 2003[gp1] 1 year: 1998[W] Color:Aprilia Black '98[black], Trial Red / Cosmos Blue '98[r/ b] 1 year: 1999[X] Color:Aprilia Black '99[a.bl] 1 year: 1999[X] Color:Fumi Blue / Fluo Red '99[b/r] 1 year: 2000[Y] Color:Aprilia Black 2000[y.bl] 1 year: 2000[Y] Color:Nik Grey 2000[grey] 1 year: 2001[1] Color:Diablo Black 2001[d.bl] 1 year: 2003[3] Color:GP1 2003[gp1] 2 1 4 2 1 4

Page 30 / 101

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos.

FRAME 28.13 Door 1

1

Code AP8138909

Description Glove comp.door, grey

1

AP8139783

Glove comp.door, grey

1

AP8139970

Glove comp.door, grey

1

AP8149008

Glove comp.door, black

1

AP8149160

Glove comp.door, black

1

AP8149893

Glove comp.door g.d.

1

AP8168791

Glove comp.door, black

2 3 4 5 6 7 8

AP8129212 AP8144104 AP8102804 AP8201748 AP8201749 AP8152306 AP8201848

Seat cushion Glove comp.door gasket Lock fix.plate Washer Screw M4x6 Self-locking nut M5* Tank door lock

07/05/2010

Q.ty Variants 1 year: 1998[W] Color:Aprilia Black '98[black], Trial Red / Cosmos Blue '98[r/ b] 1 year: 1999[X] Color:Aprilia Black '99[a.bl] 1 year: 1999[X] Color:Fumi Blue / Fluo Red '99[b/r] 1 year: 2000[Y] Color:Aprilia Black 2000[y.bl] 1 year: 2000[Y] Color:Nik Grey 2000[grey] 1 year: 2001[1] Color:Diablo Black 2001[d.bl] 1 year: 2003[3] Color:GP1 2003[gp1] 1 1 1 1 1 2 1

Page 31 / 101

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 1 2 2 3 4 5 6 7 8 9 10 11

Code AP8138893 AP8126415 AP8156069 AP8138917 AP8102357 AP8120177 AP8120001 AP8221023 AP8120030 AP8152298 AP8152280 AP8150015

07/05/2010

FRAME 28.14 Rear body I 1

Description Low.rear fairing lockup Low mudguard, black Low mudguard, black Glove holder Toolkit Headlight supp.snap Rubber spacer T bush * Rubber spacer * Screw w/ flange M5x16 Screw w/ flange M6X25 Washer 6,6x18x1,6*

Q.ty Variants 1 1 year:2001[1], 1998[W], 1999[X], 2000[Y] 1 year:2003[3] 1 1 1 2 4 4 3 6 4

Page 32 / 101

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos.

FRAME 28.15 Rear body II 1

1 2

Code AP8129189 AP8138907

Description Rear saddle, black Rear fairing, cherry red

2

AP8139385

Rear fairing, black

2

AP8139784

Rear fairing, black

2

AP8139971

Rear fairing, fluo red

2

AP8149003

Rear fairing, red/black

2

AP8149019

Rear fairing, l.yell.nik grey

2

AP8149894

Rear fairing, black d./grey s.

2

AP8168792

Rear fairing, black

3 4 5 6 7 8 9 10 11 12 13 14 15

AP8126583 AP8126115 AP8126641 AP8150157 AP8121819 AP8121295 AP8121296 AP8102375 AP8152338 AP8152166 AP8152299 AP8152302 AP8120223

Number plate holder Number plate holder Number-plate extension Hex socket screw M6x60 Washer 6,5x12,5* Rear fairing plug bush Self-locking/threading nut Clip M5 Screw w/ flange M5x20 Screw M6x16 Self-locking nut M6* Screw w/ flange M5x12 Rubber spacer *

07/05/2010

Q.ty Variants 1 1 year: 1998[W] Color:Trial Red / Cosmos Blue '98[r/b] 1 year: 1998[W] Color:Aprilia Black '98[black] 1 year: 1999[X] Color:Aprilia Black '99[a.bl] 1 year: 1999[X] Color:Fumi Blue / Fluo Red '99[b/r] 1 year: 2000[Y] Color:Aprilia Black 2000[y.bl] 1 year: 2000[Y] Color:Nik Grey 2000[grey] 1 year: 2001[1] Color:Diablo Black 2001[d.bl] 1 year: 2003[3] Color:GP1 2003[gp1] 1 1 1 Country:Germany[D], Denmark[DK], Holland[NL] 1 1 2 2 2 3 3 1 6 2

Page 33 / 101

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 10 11 12 13

Code AP8124463 AP8138249 AP8139123 AP8146017 AP8112599 AP8152299 AP8150015 AP8152284 AP8152299 AP8102779 AP8104295 AP8102375 AP8152272 AP8152302

07/05/2010

FRAME 28.16 Dashboard 1

Description Dashboard complete Connector support plate Dashboard lockup Fairing support bow Rubber spacer * Self-locking nut M6* Washer 6,6x18x1,6* Screw w/ flange M6x45* Self-locking nut M6* Lock hardware kit Lock hardware kit Clip M5 Screw w/ flange M5x12 Screw w/ flange M5x12

Q.ty Variants 1 1 1 1 3 3 3 2 2 1 year:1998[W], 1999[X], 2000[Y] 1 year:2001[1], 2003[3] 2 2 2

Page 34 / 101

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Code AP8113605 AP8113716 AP8113717 AP8113718 AP8113719 AP8118364 AP8152279 AP8120976 AP8113598 AP8113499 AP8134283 AP8120416 AP8152299 AP8113004 AP8113003 AP8113664 AP8221023 AP8120030 AP8152277 AP8152288 AP8152281

07/05/2010

FRAME 28.17 Controls I 1

Description Front master cilinder Front brake lever U-bolt Union Lever pin Right half handlebar Screw w/ flange M6x20 Pipe D5x9 Pil brake tank plug Brake oil tank Oil tank support Black hose 178x4* Self-locking nut M6* Washer 10x14x1,6* Oil pipe screw * Front brake hose T bush * Rubber spacer * Screw w/ flange M6x12* Screw w/ flange M8x30* Screw w/ flange M6X30

Q.ty 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1

Page 35 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

FRAME 28.18 Controls II 1

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13

Code AP8118366 AP8218077 AP8118417 AP8118348 AP8118379 AP8118308 AP8124331 AP8118485 AP8114286 AP8114287 AP8114305 AP8134310 AP8124330

Description Clutch lever cpl.

Clutch lever U-bolt Clutch lever Clutch lever adjuster Left half handlebar Starter lever LH lights selector Handgrip pair, black Choke cable Throttle cable Splitter cable-actuator Splitter supp.plate RH lights selector

13 14 15 16 17 18 19 20 21 22 23 24

AP8124526 AP8118466 AP8114306 AP8114307 AP8114308 AP8114367 AP8152288 AP8102813 AP8150220 AP8114370 AP8124052 AP8113719

RH lights selector Throttle+hand grip Splitter cable-mix pump Splitter cable-RH carbur.

Splitter cable-RH carbur.

Clutch cable Screw w/ flange M8x30* Anti.v weight, black Hex socket screw M6x30* Clutch cable bellows Splitter + sensor Lever pin

07/05/2010

Q.ty Variants 1 1 1 1 1 1 1 1 1 1 1 1 1 Country:Australia[AUS], Belgium[B], Brasil[BR], Germany[D], Denmark[DK], Spain[E], France[F], Greece[GR], Italy[I], Malaysia[MAL], Holland[NL], Portugal[P], Great Britain[UK], United States of America[USA] 1 Country:Japan[J] 1 1 1 1 1 1 2 2 2 1 1

Page 36 / 101

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Code AP8102634 AP8102745 AP8120354 AP8134461 AP8120842 AP8101661 AP8220191 AP8144110 AP8120446 AP8152280 AP8120030 AP8121731 AP8152278 AP8152299 AP8152277 AP8220402 AP8152299 AP8152246 AP8123929 AP8123930

07/05/2010

FRAME 28.19 Water cooler 1

Description Water cooler Expansion tank Plug Water cooler upper support Water cooler-pump tube Hose clamp 25-40 h8 Gasket Pipe 7,5x12,5 Hose clip, green D11x6,6x1 Screw w/ flange M6X25 Rubber spacer * T bush * Screw w/ flange M6x16* Self-locking nut M6* Screw w/ flange M6x12* Pipe 5x9 Self-locking nut M6* Screw w/ flange M6x16* Plug Washer

Q.ty 1 1 1 1 1 2 1 1 2 1 2 2 1 2 2 1 1 1 1 1

Page 37 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Code AP8600258 AP8600259 AP8120840 AP8101722 AP8120841 AP8600257 AP8600255 AP8600254 AP8600256 AP8120843 AP8120536 AP8201409 AP8600253 AP8112968 AP8600260 AP8212708 AP8600400

07/05/2010

FRAME 28.20 Thermostat 1

Description Thermostat place Thermostat Thermostat-up. head pipe Hose clip D25x8,6 Thermostat-low. head pipe Thermostat holder supp.

O-ring Filler cap Screw M6x16 Thermostat-cooler pipe Hose clip D28x8,6* Hose clip 290x8,9 Water cooler filler cap Thermostat w. Support Screw M6x20 Thermistor Ground-thermostat lead

Q.ty 1 1 1 4 1 1 1 1 2 1 1 1 1 1 1 1 1

Page 38 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Code AP8131906 AP8102351 AP8131905 AP8131907 AP8120950 AP8120837 AP8102458 AP8102401 AP8152274 AP8150025 AP8102459 AP8102120 AP8101527 AP8152246

07/05/2010

FRAME 28.21 Air box 1

Description Filter housing cover Air filter Filter guard Filter housing base Air filter housing seal Intake hose Hose collar Hose clamp D50-70x8* Screw w/ flange M5X20 Nut M5* Breather pipe Breather pipe filter Air box breather pipe Screw w/ flange M6x16*

Q.ty 1 1 1 1 1 1 1 1 8 8 1 1 1 2

Page 39 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10

Code AP8138896 AP8220154 AP8124520 AP8102224 AP8102223 AP8101944 AP8101770 AP8102815 AP8152246 AP8101743

07/05/2010

FRAME 28.22 Oil tank 1

Description Oil tank Oil filler cap Oil reserve indicator Mixer oil filter Rubber spacer * 2-way union Hose clip D8x5,5* Plug hook Screw w/ flange M6x16* Hose clip D23,5x8*

Q.ty 1 1 1 1 1 1 2 1 1 1

Page 40 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos.

FRAME 28.25 Exhaust unit I 1

1

Code AP8119332

RH exhaust pipe

1 2

AP8119391 AP8119333

RH cat.exhaust pipe LH exaust pipe

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

AP8119392 AP8117104 AP8117102 AP8150015 AP8150388 AP8121963 AP8134334 AP8120947 AP8221056 AP8120948 AP8150334 AP8152278 AP8150178 AP8152300 AP8119356 AP8119358 AP8106295 AP8119357

LH cat.exhaust pipe Exhaust p. prot. plate Exhaust pipe heat prot.

Washer 6,6x18x1,6* Hex socket screw M8x100* Breather pipe cable guide Exaust pipe support Rubber exhaust T bush * Rubber exhaust Nut Screw w/ flange M6x16* Washer 6,4x12,5* Self-locking nut M8* Exhaust pipe flange gasket Exhaust pipe flange gasket Exhaust flange Exhaust pipe flange gasket

07/05/2010

Description

Q.ty Variants 1 Country:Australia[AUS], Belgium[B], Brasil[BR], Denmark[DK], Spain[E], France[F], Greece[GR], Italy[I], Japan[J], Malaysia[MAL], Holland[NL], Portugal[P], Great Britain[UK] 1 Country:Germany[D] 1 Country:Australia[AUS], Belgium[B], Brasil[BR], Denmark[DK], Spain[E], France[F], Greece[GR], Italy[I], Japan[J], Malaysia[MAL], Holland[NL], Portugal[P], Great Britain[UK] 1 Country:Germany[D] 1 Country:Germany[D] 1 Country:Germany[D] 8 Country:Germany[D] 1 1 1 2 1 1 4 2 Country:Germany[D] 6 1 2 2 2 2

Page 41 / 101

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos.

FRAME 28.26 Exhaust unit II 1

1 1

Code AP8119384 AP8119437

StainSteel silencer Silencer

2 3 3

AP8119399 AP8102430 AP8102744

Silencer gasket Silencer clip Silencer clip

4 5 6 7 8 9 10 11 12

AP8152290 AP8134355 AP8152300 AP8121716 AP8120638 AP8152277 AP8150015 AP8117100 AP8117105

Screw w/ flange M8x40* Silencer supp. plate Self-locking nut M8* T bush * Silent-block * Screw w/ flange M6x12* Washer 6,6x18x1,6* Exhaust pipe heat prot.

Exhaust p. prot. plate

07/05/2010

Description

Q.ty Variants 2 Country:Germany[D] 2 Country:Australia[AUS], Belgium[B], Brasil[BR], Denmark[DK], Spain[E], France[F], Greece[GR], Italy[I], Japan[J], Malaysia[MAL], Holland[NL], Portugal[P], Great Britain[UK] 2 2 Country:Germany[D] 2 Country:Australia[AUS], Belgium[B], Brasil[BR], Denmark[DK], Spain[E], France[F], Greece[GR], Italy[I], Japan[J], Malaysia[MAL], Holland[NL], Portugal[P], Great Britain[UK] 1 1 1 2 2 4 Country:Germany[D] 6 Country:Germany[D] 2 Country:Germany[D] 2 Country:Germany[D]

Page 42 / 101

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Code 0000000 AP8108715 AP8113500 AP8113671 AP8113670 AP8113720 AP8213193 AP8113070 AP8113721 AP8113722 AP8113723 AP8125761 AP8101744 AP8152335 AP8152323 AP8125728 AP8125777 AP8125778 AP8125779 AP8152285 AP8152336 AP8113664

07/05/2010

FRAME 28.27 Front wheel 1

Description Tyre 110/90" Front wheel, black Front brake disc LH front brake caliper RH front brake caliper Pads pair Air bleed valve Bleed valve cap Pin+split pin Spring Split pin Front wheel spindle Tubeless tyre valve Wheel spindle nut Washer 25,2x36x1 Front RH whe.ou.spacer Ball bearing 25x47x12 Internal spacer Circlip Screw w/ flange M8x16* Screw w/ flange M10x1,25 Front brake hose

Q.ty 1 1 2 1 1 2 2 2 2 2 2 1 1 1 1 1 2 1 1 12 4 1

Page 43 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos.

FRAME 28.28 Rear wheel 1

1 2 3 4

Code 0000000 AP8108716 AP8113505 AP8107096

Tyre 110/90" Rear wheel, black Rear brake disc Chain ring Z=42

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

AP8107114 AP8134464 AP8125654 AP8120807 AP8120806 AP8107113 AP8125656 AP8101744 AP8125775 AP8125774 AP8110076 AP8120949 AP8125658 AP8125655 AP8125763 AP8125657 AP8152288 AP8152300 AP8125687 AP8152285 AP8152305 AP8152262

Chain ring Z=43 Brake hanger plate Rear wheel spindle RH chain guide plate, br.

LH chain guide plate, br.

Crown holder, black Flexible coupling rubber Tubeless tyre valve Internal spacer Bearing 6004-2rs1 Ball bearing Gasket ring 30x52x7 Rear LH whe.ou.spacer Rear LH whe.in.spacer Rear wheel spindle nut Rear RH whe.ou.spacer Screw w/ flange M8x30* Self-locking nut M8* Wheel pin washer Screw w/ flange M8x16* Chain tens.adjuster screw Low nut M8*

07/05/2010

Description

Q.ty Variants 1 1 1 1 Country:Australia[AUS], Belgium[B], Brasil[BR], Denmark[DK], Spain[E], France[F], Greece[GR], Italy[I], Japan[J], Malaysia[MAL], Holland[NL], Portugal[P], Great Britain[UK] 1 Country:Germany[D] 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 5 5 1 6 2 2

Page 44 / 101

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 26 27 28

Code AP8125773 AP8125776 AP8107095

07/05/2010

FRAME 28.28 Rear wheel 1

Description

Q.ty 1 1 1

Gasket ring 30x47x7 Ring Chain cpl conn.link

Page 45 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Code AP8113359 AP8113241 AP8120976 AP8113503 AP8121856 AP8121842 AP8213057 AP8113288 AP8210007 AP8113003 AP8113004 AP8152281 AP8152299 AP8120912 AP8135516 AP8121942 AP8113070 AP8113353 AP8213198 AP8213197 AP8213172 AP8152287 AP8213199 AP8152105 AP8150072 AP8150430 AP8102811 AP8152273

07/05/2010

FRAME 28.29 Rear master cylinder 1

Description Rear master cylinder Brake oil tank complete Pipe D5x9 Rear brake hose Cable-guide Master cylinder rod Rear brake pump union Rubber bellows RH ball joint M6 Oil pipe screw * Washer 10x14x1,6* Screw w/ flange M6X30 Self-locking nut M6* Lever rubber Rear brake lever Brake return spring Bleed valve cap Air bleed valve Brake caliper pin Pads pair Brake caliper Screw w/ flange M8x25* Brake caliper cover Washer 6,4x10x,7* Hex screw M6x25 Low self-locking nut M6* Hose clamp D9,6 Screw w/ flange M5x16

Q.ty 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1

Page 46 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos.

FRAME 28.30 Lights 1

1

Code AP8124429

Headlight

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

AP8124513 AP8212680 AP8124135 AP8124134 AP8124525 AP8134446 AP8150371 AP8147546 AP8112916 AP8150270 AP8150158 AP8152306 AP8150252 AP8150204 AP8124492 AP8124634 AP8124142 AP8124527 AP8147545 AP8127230 AP8224390 AP8224389 AP8127164

Headlight Turn indicator lens LH front turn indicator RH front turn indicator Spring Rear headlight supp.

Screw M3,9x12,7 Lower light guard decal Rear reflector Screw 4,2x20* Washer 4,3x9x0,8* Self-locking nut M5* Hex socket screw M5x20* Nut M4 Taillight Headlight wiring w/harness Front headlight guard Taillight lens Upper light guard decal Lamp H3 12V Lamp R10W 12v Lamp P21/5W 12V Lamp W3W 12V

07/05/2010

Description

Q.ty Variants 1 Country:Belgium[B], Brasil[BR], Germany[D], Denmark[DK], Spain[E], France[F], Greece[GR], Italy[I], Malaysia[MAL], Holland[NL], Portugal[P] 1 Country:Australia[AUS], Japan[J], Great Britain[UK] 4 2 2 2 1 2 1 1 2 2 4 4 2 1 1 2 1 1 2 4 1 1

Page 47 / 101

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Code AP8124675 AP8124054 AP8102549 AP8600382 AP8600384 AP8600383 AP8152284 AP8121020 AP8124495 AP8102880 AP8150017 AP8152034 AP8212469 AP8220283 AP8124288 AP8120910 AP8152274 AP8121309 AP8150349 AP8152287 AP8120428 AP8150017

07/05/2010

FRAME 28.31 Electrical system I 1

Description Horn Lateral stand switch Lateral stand switch guide HT coil+cable HT cable cap Sparkplug cap Screw w/ flange M6x45* Spacer 6,5x10x19* Main switch - steering lock Aprilia milled key Washer 8,4x16x1,6* Hex socket screw M8x10* Relay 12V/20A Rubber spacer * Brake light switch Silent-block Screw w/ flange M5X20 Plugs spring Special screw M8x15 Screw w/ flange M8x25* Cable-guide Washer 8,4x16x1,6*

Q.ty 1 1 1 2 2 2 4 4 1 2 1 1 1 1 1 1 2 1 1 1 1 1

Page 48 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Code AP8212110 AP8230535 AP8112906 AP8124347 AP8124349 AP8124050 AP8152299 AP8150015 AP8152279 AP8102376 AP8152278 AP8124202 AP8120951 AP8152280 AP8112795 AP8124633 AP8124428 AP8112996 AP8144141 AP8120754 AP8112942 AP8112244 AP8112176 AP8112506

07/05/2010

FRAME 28.32 Electrical system II 1

Description Battery 12V-4AH Battery holder Voltage regulator ECU ECU CDI unit assy Self-locking nut M6* Washer 6,6x18x1,6* Screw w/ flange M6x20 Clip M6 Screw w/ flange M6x16* Speedometer sensor cpl.

Battery fixing snap Screw w/ flange M6X25 Flasher unit Main wiring harness Taillight wiring harn.

Brake light switch Terminal cap Rubber fuse box Rubber fuse box Fuse 7,5A Fuse 15A Fuse 20A

Q.ty Variants 1 1 1 1 Technical Specifications:Version 25 Kw[25Kw] 1 Technical Specifications:Full Power Version[F.P.] 1 2 2 2 2 2 1 1 1 1 1 1 1 1 3 1 1 1 1

Page 49 / 101

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos.

FRAME 28.33 Plate set and handbooks 1

1 1

Code AP8102743 AP8102854

Description Operator's handbook -I-F-DOperator's handbook -P-E-UK-

1 1 1 2 2

AP8102855 AP8102856 AP8102908 AP8137695 AP8147565

Operator's handbook -NL-DK-SFOperator's handbook -GR-J-UKOperator's handbook -AUSName plate ECE-DECE dataplate

3

AP8147129

DGM dataplate

3

AP8147787

DGM dataplate -25Kw-

4 4

AP8147491 AP8147563

Constructor dataplate Constructor dataplate

4

AP8147642

Constructor dataplate

4 4 5 5

AP8147838 AP8147956 AP8137693 AP8147564

Constructor dataplate Constructor dataplate Name plate CEE Name plate CEE

6

AP8147954

Tamperproof dataplate

07/05/2010

Q.ty Variants 1 Country:Belgium[B], Germany[D], France[F], Italy[I] 1 Country:Brasil[BR], Spain[E], Malaysia[MAL], Portugal[P], Great Britain[UK] 1 Country:Belgium[B], Denmark[DK], Holland[NL] 1 Country:Greece[GR], Japan[J] 1 Country:Australia[AUS] 1 Country:Germany[D] 1 Country:Belgium[B], Denmark[DK], Spain[E], France[F], Greece[GR], Italy[I], Japan[J], Malaysia[MAL], Holland[NL], Portugal[P], Great Britain[UK] 1 Country: Greece[GR], Italy[I] Technical Specifications:Full Power Version[F.P.] 1 Country: Greece[GR], Italy[I] Technical Specifications:Version 25 Kw[25Kw] 1 Country:Germany[D] 1 Country: Belgium[B], Denmark[DK], Spain[E], France[F], Greece[GR], Italy[I], Japan[J], Malaysia[MAL], Holland[NL], Portugal[P], Great Britain[UK] Technical Specifications:Full Power Version[F.P.] 1 Country: Denmark[DK], Spain[E], France[F], Italy[I] Technical Specifications:Version 25 Kw[25Kw] 1 Country:Belgium[B] 1 Country:Australia[AUS] 1 Country:Germany[D] 1 Country:Belgium[B], Denmark[DK], Spain[E], France[F], Greece[GR], Italy[I], Japan[J], Malaysia[MAL], Holland[NL], Portugal[P], Great Britain[UK] 1 Country:Australia[AUS]

Page 50 / 101

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos.

FRAME 28.34 Decal 1

1

Code AP8147673

Tank decal set

1

AP8147674

Tank decal set

1

AP8157315

Tank decal set

1

AP8157316

Tank decal set

1

AP8167027

Tank decal set

1

AP8167032

Tank decal set

1

AP8167634

Tank decal set

1

AP8177620

Tank decal set

2

AP8147675

Fairing decal set

2

AP8147676

Fairing decal set

2

AP8157317

Fairing decal set

2

AP8157318

Fairing decal set

2

AP8167028

Fairing decal set

2

AP8167033

Fairing decal set

2

AP8167635

Fairing decal set

2

AP8177621

Fairing decal set

07/05/2010

Description

Q.ty Variants 1 year: 1998[W] Color:Trial Red / Cosmos Blue '98[r/b] 1 year: 1998[W] Color:Aprilia Black '98[black] 1 year: 1999[X] Color:Aprilia Black '99[a.bl] 1 year: 1999[X] Color:Fumi Blue / Fluo Red '99[b/r] 1 year: 2000[Y] Color:Nik Grey 2000[grey] 1 year: 2000[Y] Color:Aprilia Black 2000[y.bl] 1 year: 2001[1] Color:Diablo Black 2001[d.bl] 1 year: 2003[3] Color:GP1 2003[gp1] 1 year: 1998[W] Color:Trial Red / Cosmos Blue '98[r/b] 1 year: 1998[W] Color:Aprilia Black '98[black] 1 year: 1999[X] Color:Aprilia Black '99[a.bl] 1 year: 1999[X] Color:Fumi Blue / Fluo Red '99[b/r] 1 year: 2000[Y] Color:Nik Grey 2000[grey] 1 year: 2000[Y] Color:Aprilia Black 2000[y.bl] 1 year: 2001[1] Color:Diablo Black 2001[d.bl] 1 year: 2003[3] Color:GP1 2003[gp1]

Page 51 / 101

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos.

FRAME 28.34 Decal 1

3

Code AP8147677

Description Front fairing decal set

3

AP8147678

Front fairing decal set

3

AP8157319

Front fairing decal set

3

AP8157320

Front fairing decal set

3

AP8167029

Front fairing decal set

3

AP8167034

Front fairing decal set

3

AP8167636

Front fairing decal set

3

AP8177622

Front fairing decal set

4

AP8147679

Rear fairing decal set

4

AP8147680

Rear fairing decal set

4

AP8157321

Rear fairing decal set

4

AP8157322

Rear fairing decal set

4

AP8167030

Rear fairing decal set

4

AP8167035

Rear fairing decal set

4

AP8167637

Rear fairing decal set

4

AP8177623

Rear fairing decal set

07/05/2010

Q.ty Variants 1 year: 1998[W] Color:Trial Red / Cosmos Blue '98[r/b] 1 year: 1998[W] Color:Aprilia Black '98[black] 1 year: 1999[X] Color:Aprilia Black '99[a.bl] 1 year: 1999[X] Color:Fumi Blue / Fluo Red '99[b/r] 1 year: 2000[Y] Color:Nik Grey 2000[grey] 1 year: 2000[Y] Color:Aprilia Black 2000[y.bl] 1 year: 2001[1] Color:Diablo Black 2001[d.bl] 1 year: 2003[3] Color:GP1 2003[gp1] 1 year: 1998[W] Color:Trial Red / Cosmos Blue '98[r/b] 1 year: 1998[W] Color:Aprilia Black '98[black] 1 year: 1999[X] Color:Aprilia Black '99[a.bl] 1 year: 1999[X] Color:Fumi Blue / Fluo Red '99[b/r] 1 year: 2000[Y] Color:Nik Grey 2000[grey] 1 year: 2000[Y] Color:Aprilia Black 2000[y.bl] 1 year: 2001[1] Color:Diablo Black 2001[d.bl] 1 year: 2003[3] Color:GP1 2003[gp1]

Page 52 / 101

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 5 5 5 5 5

Code AP8147681 AP8157323 AP8167031 AP8167638 AP8177624

07/05/2010

FRAME 28.34 Decal 1

Description

Q.ty 1 1 1 1 1

Technical decal set Technical decal set Technical decal set Technical decal set Technical decal set

Page 53 / 101

Variants year:1998[W] year:1999[X] year:2000[Y] year:2001[1] year: 2003[3] Color:GP1 2003[gp1]

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos.

FRAME 28.54 Saddel supp./Swing arm-Chall.Vers.

1

1

Code AP8146204

Saddle support

2

AP8102902

Hex threaded insert

3

AP8102179

Threaded rivet M8

4

AP8152300

Self-locking nut M8*

5

AP8152280

Screw w/ flange M6X25

6

AP8135735

Bush

7

AP8150164

Hex socket screw M8x45*

8

AP8150107

Hex socket screw M8x30*

9

AP8150277

Hex socket screw M8x50*

07/05/2010

Description

Q.ty Variants 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 3 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 2 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 4 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 2 year: 2003[3], 1998[W] Country: United States of America[USA]

Page 54 / 101

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos.

FRAME 28.54 Saddel supp./Swing arm-Chall.Vers.

1

Code

Description

Q.ty

10

AP8121291

Helicoil insert

1

11

AP8120311

Rubber spacer *

2

12

AP8102544

Threaded rivet M6

5

13

AP8121890

Rear stand bush

2

14

AP8152128

Hex socket screw M6x30*

2

15

AP8146205

Rear stand

1

07/05/2010

Page 55 / 101

Variants Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA]

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos.

FRAME 28.55 Body I - Challenge Version 1

1

Code AP8139673

Front fairing, black

2

AP8120965

O-ring 2018

3

AP8144109

Fixing pin

4

AP8150450

Washer for shafts D5

5

AP8102375

Clip M5

6

AP8139672

Windshield

7

AP8152298

Screw w/ flange M5x16

8

AP8152302

Screw w/ flange M5x12

9

AP8126662

Front mudguard, Ap. black

07/05/2010

Description

Q.ty Variants 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 7 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 7 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 7 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 10 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 8 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 6 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA]

Page 56 / 101

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 10

FRAME 28.55 Body I - Challenge Version 1

Code AP8139671

07/05/2010

Description

Q.ty

Pillar

1

Page 57 / 101

Variants Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA]

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos.

FRAME 28.56 Body II - Challenge Version 1

1

Code AP8139674

RH side panel, black

2

AP8139675

LH side panel, black

3

AP8134332

Lower plate fairing

4

AP8117041

Adhesive sponge 6x30

5

AP8120708

Cable-guide

6

AP8139380

Fuel tank, Ap. black

7

AP8201287

Split pin

8

AP8120699

Lat.frng fix.pipe

9

AP8121867

Special bush *

07/05/2010

Description

Q.ty Variants 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 2 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 2 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 2 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 2 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 2 year: 2003[3], 1998[W] Country: United States of America[USA]

Page 58 / 101

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos.

FRAME 28.56 Body II - Challenge Version 1

Code

Description

Q.ty

10

AP8120531

Rubber w/ insert *

2

11

AP8102375

Clip M5

5

12

AP8134463

Upper LH fair.supp. plate

1

13

AP8134462

Upper RH fair.supp. plate

1

14

AP8150165

Hex socket screw M6x25*

2

15

AP8152298

Screw w/ flange M5x16

16

16

AP8120951

Battery fixing snap

1

17

AP8102963

Breather tank

1

18

AP8139670

Oil tank, white

1

07/05/2010

Page 59 / 101

Variants Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W]

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos.

FRAME 28.56 Body II - Challenge Version 1

Code

Description

Q.ty

19

AP8139676

Rear fairing, black

1

20

AP8152302

Screw w/ flange M5x12

4

07/05/2010

Page 60 / 101

Variants Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA]

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos.

FRAME 28.57 Front fork - Challenge Version 1

1

Code AP8138403

Plug cover

2

AP8123243

Plug

3

AP8123727

Fork upper plate

4

AP8123734

Ring nut

5

AP8120542

Dust cover

6

AP8101272

Spacer

7

AP8101106

Gasket ring

8

AP8110010

Tap.roller bearing

9

AP8110024

Roller bearing

07/05/2010

Description

Q.ty Variants 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 2 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA]

Page 61 / 101

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos.

FRAME 28.57 Front fork - Challenge Version 1

Code

Description

Q.ty

10

AP8123726

Stem base

1

11

AP8121338

Steering lock bush

2

12

AP8150211

Hex socket screw M8x16*

2

13

AP8152289

Screw w/ flange M8x35*

6

14

AP8134438

Brake hose hanger

1

15

AP8152272

Screw w/ flange M5x12

1

16

AP8152281

Screw w/ flange M6X30

3

17

AP8121041

Spacer *

1

18

AP8705009

Steering shock absorber

1

07/05/2010

Page 62 / 101

Variants Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W]

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos.

19

FRAME 28.57 Front fork - Challenge Version 1

Code

AP8157770

07/05/2010

Description

Q.ty

"Aprilia" dataplate

1

Page 63 / 101

Variants Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA]

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos.

FRAME 28.58 Fairing bow - Challenge Vers.

1

1

Code AP8146203

Fairing support bow

2

AP8705009

Steering shock absorber

3

AP8112599

Rubber spacer *

4

AP8152281

Screw w/ flange M6X30

5

AP8121041

Spacer *

6

AP8152284

Screw w/ flange M6x45*

7

AP8152299

Self-locking nut M6*

8

AP8152272

Screw w/ flange M5x12

9

AP8102375

Clip M5

07/05/2010

Description

Q.ty Variants 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 3 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 2 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 2 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 2 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 2 year: 2003[3], 1998[W] Country: United States of America[USA]

Page 64 / 101

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos.

FRAME 28.58 Fairing bow - Challenge Vers.

1

Code

Description

Q.ty

10

AP8118515

Right half handlebar

1

11

AP8152281

Screw w/ flange M6X30

1

12

AP8152288

Screw w/ flange M8x30*

2

13

AP8118379

Left half handlebar

1

07/05/2010

Page 65 / 101

Variants Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA]

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos.

FRAME 28.59 Controls - Challenge Version 1

1

Code AP8118437

Description Throttle+hand grip, black

2

AP8120895

Rear footrest rubber

3

AP8118470

Choke control

4

AP8118510

Starter command support

5

AP8124599

Engine stop-start device

6

AP8118501

Handgrip pair, black

7

AP8114384

Choke cable

8

AP8114383

Throttle cable

9

AP8150472

TSPEI inox screw M3x20

07/05/2010

Q.ty Variants 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 2 year: 2003[3], 1998[W] Country: United States of America[USA]

Page 66 / 101

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos.

07/05/2010

Code

FRAME 28.59 Controls - Challenge Version 1

Description

Q.ty

Page 67 / 101

Variants Technical Specifications:CHALLENGE Version United States[CHA]

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos.

FRAME 28.60 Exhaust unit - Challenge Version 1

1

Code AP8119502

Description RH exhaust pipe, black

2

AP8119503

LH exhaust pipe, black

3

AP8119504

Silencer

4

AP8120335

Silent-block

5

AP8119505

Silencer clip

6

AP8134538

Silencer supp. plate

7

AP8152286

Screw w/ flange M8x20

8

AP8152300

Self-locking nut M8*

9

AP8150204

Nut M4

07/05/2010

Q.ty Variants 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 2 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 2 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 2 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 4 year: 2003[3], 1998[W] Country: United States of America[USA]

Page 68 / 101

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos.

FRAME 28.60 Exhaust unit - Challenge Version 1

Code

Description

Q.ty

10

AP8152043

Hex socket screw M4x10

4

11

AP8150333

Serpress nut M6*

6

12

AP8152277

Screw w/ flange M6x12*

2

13

AP8152299

Self-locking nut M6*

2

14

AP8121963

Breather pipe cable guide

1

15

AP8134334

Exaust pipe support

1

16

AP8120947

Rubber exhaust

2

17

AP8150388

Hex socket screw M8x100*

1

18

AP8221056

T bush *

1

07/05/2010

Page 69 / 101

Variants Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W]

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos.

FRAME 28.60 Exhaust unit - Challenge Version 1

Code

Description

Q.ty

19

AP8120948

Rubber exhaust

1

20

AP8150334

Nut

4

21

AP8119356

Exhaust pipe flange gasket

2

22

AP8150178

Washer 6,4x12,5*

6

23

AP8106295

Exhaust flange

2

24

AP8119357

Exhaust pipe flange gasket

2

25

AP8119358

Exhaust pipe flange gasket

2

07/05/2010

Page 70 / 101

Variants Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA]

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos.

FRAME 28.61 Electrical system - Challenge Vers.

1

1

Code AP8212110

Battery 12V-4AH

2

AP8230535

Battery holder

3

AP8112906

Voltage regulator

4

AP8124349

ECU

5

AP8124050

CDI unit assy

6

AP8152299

Self-locking nut M6*

7

AP8150015

Washer 6,6x18x1,6*

8

AP8152279

Screw w/ flange M6x20

9

AP8102376

Clip M6

07/05/2010

Description

Q.ty Variants 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 2 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 2 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 2 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 2 year: 2003[3], 1998[W] Country: United States of America[USA]

Page 71 / 101

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos.

FRAME 28.61 Electrical system - Challenge Vers.

1

Code

Description

Q.ty

10

AP8152278

Screw w/ flange M6x16*

2

11

AP8124202

Speedometer sensor cpl.

1

12

AP8120951

Battery fixing snap

1

13

AP8152280

Screw w/ flange M6X25

1

14

AP8112244

Fuse 7,5A

1

15

AP8124699

Main wiring harness

1

16

AP8112176

Fuse 15A

1

17

AP8112506

Fuse 20A

1

18

AP8144141

Terminal cap

1

07/05/2010

Page 72 / 101

Variants Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W]

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos.

FRAME 28.61 Electrical system - Challenge Vers.

1

Code

Description

Q.ty

19

AP8120754

Rubber fuse box

3

20

AP8112942

Rubber fuse box

1

07/05/2010

Page 73 / 101

Variants Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA]

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Code AP8106292 AP8102419 AP8106293 AP8150439 AP8121948 AP8134309 AP8600169 AP8152287 AP8102420 AP8102539 AP8152278 AP8102431 AP8102239 AP8102498 AP8106296 AP8121950 AP8150438 AP8106401 AP8152272 AP8150020 AP8152301 AP8120902

07/05/2010

ENGINE 29.23 Engine/Carburettor I 1

Description Motor w.o. compl. 20 94 Resonance pipe Sump starter lever Hex screw M10x250 Front attachment bush Upper air register supp.plate RH throttle adjuster Screw w/ flange M8x25* Clip D13 Clutch lever Screw w/ flange M6x16* 3-way union Hose clamp 12,5x8 Snap ring Sprocket cover, grey Rear attachment bush Hex socket screw M10x130 Mix pump cover Screw w/ flange M5x12 Washer 10,5x21x2* Self-locking nut M10* Silent-block lower attachment

Q.ty 1 2 1 1 1 1 1 1 4 1 1 1 5 1 1 1 1 1 2 2 2 4

Page 74 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Code AP8600027 AP8600028 AP8600029 AP8600030 AP8600031 AP8600032 AP8600034 AP8600033 AP8114304 AP8114303 AP8114302 AP8114301 AP8138192 AP8600193 AP8600194 AP8600071 AP8600197 AP8600196 AP8600200 AP8102418 AP8600201 AP8102425 AP8600198 AP8600195 AP8600184 AP8600199

07/05/2010

ENGINE 29.24 Engine/Carburettor II 1

Description Valve motor Screw M6x16 Valve lever Valves lever pulley Oil pump lever pulley Spring Screw M5x30 Spacer 5x10x15 Rear cylinder valve fastener Rear cylinder valve fastener Front cylinder valve fastener Front cylinder valve fastener Support Max air solenoid Min air solenoid Nut M6 Rubber spacer Support plate Max air pipe Valve lever cable guide 2-way union Spacer Min air pipe Solenoids air filter 3-way union Max air pipe

Q.ty 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 2 1 2 1 2 1 1

Page 75 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Code AP8600060 AP8600079 AP8121948 AP8150439 AP8150438 AP8121950 AP8600090 AP8600091 AP8600096 AP8600097 AP8600092 AP8600093 AP8600095 AP8600094 AP8600100 AP8600101 AP8600098 AP8600099 AP8600363 AP8600066 AP8600065 AP8600069 AP8600067 AP8600071 AP8152301 AP8600061 AP8600062 AP8600011

07/05/2010

ENGINE 29.35 Crankcase 1

Description Crankcase assy Silent-block Front attachment bush Hex screw M10x250 Hex socket screw M10x130 Rear attachment bush Clutch crankcase Clutch crancase gasket Oil load plug O-ring Pin Screw M6x30 Screw M6x40 Screw M6x35 Oil unload plug Gasket 13,8x18,8 Screw M6x10 Washer Hose clamp l=35 Screw M8x35 Screw M6x50 Screw M8x110 Screw M8x40 Nut M6 Self-locking nut M10* Pin Oil breather union Oil inlet union

Q.ty 1 4 1 1 1 1 1 2 1 1 8 1 1 2 1 1 1 1 1 2 1 1 2 2 2 2 1 2

Page 76 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 29 30 31

Code AP8600070 AP8600078 AP8600077

07/05/2010

ENGINE 29.35 Crankcase 1

Description

Q.ty 2 1 1

Stud bolt l=27 Clip Pipe l=600

Page 77 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Code AP8600228 AP8600229 AP8600230 AP8600231 AP8600232 AP8600233 AP8600234 AP8600235 AP8600237 AP8600236 AP8600238 AP8600239 AP8600240 AP8600241 AP8600242 AP8600243 AP8600244 AP8600245 AP8600246 AP8600247 AP8600248 AP8600249 AP8600250

07/05/2010

ENGINE 29.36 Water pump 1

Description Pump cover Water unload screw Gasket O-ring Screw Washer Pin Water pump gear Washer 17x26x1 Circlip Impeller Screw M6x13 Washer Washer Water pump shaft assy.

Mechanical gasket Oil seal 10x20x5 Pump outlet water hose Hose clamp 3-way union Water hose union/RH cyl.

Water hose union/LH cyl.

Hose clip

Q.ty 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 4

Page 78 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Code AP8600202 AP8600203 AP8600204 AP8600205 AP8600206 AP8600207 AP8600208 AP8600209 AP8600210 AP8600211 AP8600212 AP8600077 AP8600214 AP8600215 AP8600216 AP8600215 AP8600217 AP8600218 AP8600219 AP8600220 AP8600221 AP8600222 AP8600223 AP8600224 AP8600225 AP8600226 AP8600227

07/05/2010

ENGINE 29.37 Oil pump 1

Description

Q.ty 1 1 1 1 1 1 1 1 1 2 3 1 1 2 1 1 8 1 1 2 1 2 1 2 1 1 1

Oil pump Mix oil pump gasket Screw Screw Oil pump gear Bush Oil pump rotor Oil pump shaft assy.

Oil pump cover Pin Screw Pipe l=600 Clip Pipe 2x5x600 Pipe 2x5x1000 Pipe 2x5x600 Clip Pipe 11x15x600 Cover Screw Oil pipes cover Screw Oil filter Screw Hose clamp Hose clamp l=50 Hose clamp l=82

Page 79 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Code AP8600105 AP8600106 AP8600107 AP8600108 AP8600109 AP8600110 AP8600111 AP8600112 AP8600113 AP8600114 AP8600115 AP8600116 AP8600117 AP8600118 AP8600212 AP8600120 AP8600121 AP8600122 AP8600123 AP8600124 AP8600125 AP8600126 AP8600131 AP8600132

07/05/2010

ENGINE 29.38 Drive shaft 1

Description Crankshaft cpl.

Connecting rod cpl.

Washer 22x27,5 Washer 22x27,5x2 Roller cage Crankshaft/RH part Crankshaft/central part Rod pin Crankshaft/LH part Bearing RH 25x62x17 Bearing LH 25x62x17 Oil seal RH 32x62x6 Oil seal LH 25x36x6 Counterweight Screw Spacer 25,5x32x9 C-ring Washer Primary gear Spacer 20x48x0,5 Nut Transmission key Roller cage Clearance washer

Q.ty 1 2 3 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 4

Page 80 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Code AP8600001 AP8600002 AP8600003 AP8600004 AP8600026 AP8600005 AP8600006 AP8600007 AP8600008 AP8600010 AP8600011 AP8600012 AP8600013 AP8600014 AP8600015 AP8600016 AP8600017 AP8600018 AP8600019 AP8600020 AP8600021 AP8600022 AP8600023 AP8600024 AP8600025 AP8600128 AP8600409 AP8600130

07/05/2010

ENGINE 29.39 Horizontal cylinder assembly 1

Description

Q.ty 1 1 2 5 1 2 3 5 1 1 1 2 3 3 3 4 1 1 1 4 1 1 1 1 2 1 1 2

Cylinder head Cylinder head gasket Pin Nut Gasket set Stud bolt l=51 Stud bolt l=45 Washer Spark plug BR9ECM Cylinder Oil inlet union Pin Stud bolt l=30 Stud bolt l=35 Stud bolt l=40 Nut Cylinder base gasket Valve seat cover Valve cover gasket Screw Water unload screw Washer Water outlet union O-ring Screw Piston ring set Piston assy Snap ring

Page 81 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 29

Code AP8600129

07/05/2010

ENGINE 29.39 Horizontal cylinder assembly 1

Description

Q.ty 1

Piston pin

Page 82 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Code AP8600001 AP8600002 AP8600003 AP8600004 AP8600026 AP8600005 AP8600006 AP8600007 AP8600008 AP8600010 AP8600011 AP8600012 AP8600013 AP8600014 AP8600015 AP8600016 AP8600017 AP8600018 AP8600019 AP8600020 AP8600021 AP8600022 AP8600023 AP8600024 AP8600025 AP8600128 AP8600409 AP8600130

07/05/2010

ENGINE 29.40 Vertical cylinder assembly 1

Description

Q.ty 1 1 2 5 1 2 3 5 1 1 1 2 3 3 3 4 1 1 1 4 1 1 1 1 2 1 1 2

Cylinder head Cylinder head gasket Pin Nut Gasket set Stud bolt l=51 Stud bolt l=45 Washer Spark plug BR9ECM Cylinder Oil inlet union Pin Stud bolt l=30 Stud bolt l=35 Stud bolt l=40 Nut Cylinder base gasket Valve seat cover Valve cover gasket Screw Water unload screw Washer Water outlet union O-ring Screw Piston ring set Piston assy Snap ring

Page 83 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 29

Code AP8600129

07/05/2010

ENGINE 29.40 Vertical cylinder assembly 1

Description

Q.ty 1

Piston pin

Page 84 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Code AP8600059 AP8600058 AP8600057 AP8600056 AP8600055 AP8600054 AP8600053 AP8600052 AP8600051 AP8600050 AP8600049 AP8600035 AP8600036 AP8600037 AP8600038 AP8600411 AP8600040 AP8600041 AP8600042 AP8600043 AP8600044 AP8600045 AP8600046 AP8600047 AP8600048 AP8102418

07/05/2010

ENGINE 29.41 Valves assembly I 1

Description Washer Screw Exhaust pipe pulley Exhaust valve pulley spacer Exhaust valve spring Washer Screw Exhaust valve lever Screw M6x12 Screw Exhaust valve cable plate Exhaust valve RH Exhaust valve LH Screw Exhaust valve spacer Exhaust valve pin Spring Plate Exhaust valve shaft Exhaust valve drive arm Screw Bush Spacer Exhaust valve bush Oil seal 8x16x5 Valve lever cable guide

Q.ty 1 1 1 1 1 1 1 1 1 1 1 1 1 3 2 1 2 1 1 1 1 1 1 1 1 1

Page 85 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Code AP8600059 AP8600058 AP8600057 AP8600056 AP8600055 AP8600054 AP8600053 AP8600052 AP8600051 AP8600050 AP8600049 AP8600035 AP8600036 AP8600037 AP8600038 AP8600411 AP8600040 AP8600041 AP8600042 AP8600043 AP8600044 AP8600045 AP8600046 AP8600047 AP8600048 AP8102418

07/05/2010

ENGINE 29.42 Valves assembly II 1

Description Washer Screw Exhaust pipe pulley Exhaust valve pulley spacer Exhaust valve spring Washer Screw Exhaust valve lever Screw M6x12 Screw Exhaust valve cable plate Exhaust valve RH Exhaust valve LH Screw Exhaust valve spacer Exhaust valve pin Spring Plate Exhaust valve shaft Exhaust valve drive arm Screw Bush Spacer Exhaust valve bush Oil seal 8x16x5 Valve lever cable guide

Q.ty 1 1 1 1 1 1 1 1 1 1 1 1 1 3 2 1 2 1 1 1 1 1 1 1 1 1

Page 86 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12

Code AP8600373 AP8600374 AP8600375 AP8600376 AP8600377 AP8600378 AP8600379 AP8600380 AP8600381 AP8600102 AP8600103 AP8600104

07/05/2010

ENGINE 29.43 Ignition unit 1

Description

Q.ty 1 1 3 2 5 1 1 1 1 1 3 2

Stator cpl.

Cdi magneto assy Screw Pick-up plate Screw Transmission key Nut Washer 12x27x2 Hose clamp Flywheel cover Screw Pin

Page 87 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10

Code AP8600351 AP8600356 AP8600355 AP8600357 AP8600353 AP8600352 AP8600354 AP8600340 AP8600342 AP8600343

07/05/2010

ENGINE 29.44 Gear control assembly I 1

Description Selector shaft Bearing 14x20x12 Oil seal 13x22x6 Snap ring Spring Washer Lock plate Gearbox motion plate Spacer 6,1x10x16 Screw

Q.ty 1 1 1 1 1 1 1 1 1 1

Page 88 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Code AP8600360 AP8600358 AP8600359 AP8600361 AP8600332 AP8600333 AP8600406 AP8600335 AP8600336 AP8600337 AP8600338 AP8600339 AP8600362 AP8600341 AP8600342 AP8600343 AP8600071 AP8600344 AP8600345 AP8600346 AP8600347 AP8600348 AP8600349 AP8600350

07/05/2010

ENGINE 29.45 Gear control assembly II 1

Description Screw Neutral indicator switch+seal O-ring Pin Shift cam Shift cam pin Shift cam gear Shift cam gear pin Shift cam n1 plate Shift cam n2 plate Roller Spring Spring Shift cam guide plate Spacer 6,1x10x16 Screw Nut M6 Washer 25x32x3 Bearing 25x47x8 Shift cam lock plate Washer Spring Support Shift cam star

Q.ty 2 1 1 1 1 2 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1

Page 89 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Code AP8600292 AP8600288 AP8600291 AP8600294 AP8600289 AP8600295 AP8600293 AP8600290 AP8600287 AP8600296 AP8600410 AP8600412 AP8600412 AP8600073 AP8600074 AP8600072 AP8600331 AP8600329 AP8600408 AP8600297 AP8600075 AP8600076

07/05/2010

ENGINE 29.46 Primary gear shaft 1

Description Circlip 2nd pinion gear z=16 6th pinion gear z=25 Washer 3rd-4th pinion gear z=17-22 Snap ring Bush 5th pinion gear z=24 Primary gear shaft z=11 Bearing 20x52x15 Check bearing plate Screw M6x16 Screw M6x16 Stud bolt Stud bolt Stud bolt l=90 Fork shaft Fork n3 Gearbox cover Bearing 17x40x12 Pin Nut

Q.ty 1 1 1 1 1 2 1 1 1 1 1 1 1 4 2 1 1 1 1 1 2 7

Page 90 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Code AP8600326 AP8600325 AP8600318 AP8600319 AP8600320 AP8600321 AP8600313 AP8600312 AP8600298 AP8600300 AP8600307 AP8600309 AP8600405 AP8600311 AP8600310 AP8600308 AP8600301 AP8600302 AP8600303 AP8600306 AP8600299 AP8600314 AP8600315 AP8600316 AP8600327 AP8600305 AP8600322 AP8600323

07/05/2010

ENGINE 29.47 Driven shaft 1

Description Snap ring Pinion Z=14 Lock bearing plate Stop plate gasket Screw M6x16 Screw M6x16 Oil seal 25x38x6 Bearing 25x62x17 Driven shaft 2nd wheel gear z=26 Bush Circlip 6th wheel gear z=21 Bearing Washer Gear bush 3/4 3rd wheel gear z=21 4th wheel gear z=23 5th wheel gear z=22 Bearing 18x22x12.8 1st wheel gear z=27 Gearbox oil pipe Oil pipe lock plate Screw Bearing 15x19x13 Washer Trans.starter gear z=33 Clearance washer

Q.ty 2 1 1 1 3 1 1 1 1 1 1 3 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2

Page 91 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 29 30 31 32

Code AP8600324 AP8600330 AP8600328 AP8600404

07/05/2010

ENGINE 29.47 Driven shaft 1

Description

Q.ty 1 1 1 1

Snap ring Fork shaft Fork n1 Fork n2

Page 92 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Code AP8600261 AP8600262 AP8600263 AP8600264 AP8600265 AP8600266 AP8600267 AP8600268 AP8600269 AP8600270 AP8600271 AP8600272 AP8600273 AP8600274 AP8600275 AP8600276 AP8600277 AP8600278 AP8600279 AP8600280 AP8600281 AP8600282 AP8600286 AP8600284 AP8600285

07/05/2010

ENGINE 29.48 Clutch 1

Description Clutch drum Clutch drum spacer Clutch hub Washer Nut Washer 20x36x3 Washer 20x36x2 Lined clutch disc sp.3 Metallic clutch disc sp.1.6 Metallic clutch disc sp.2 Elastic clutch plate ring Clutch stop ring Elastic clutch plate Clutch pressure plate Clutch spring Screw Clutch control washer Clutch shaft Washer 15,5x28x1 Bearing 15x28x2 Oil seal 10x17x5 Clutch lever Circlip Screw Washer

Q.ty 1 1 1 1 1 1 1 7 6 1 1 1 1 1 6 6 1 1 1 1 1 1 1 1 1

Page 93 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11

Code AP8600364 AP8600365 AP8600366 AP8600407 AP8600316 AP8600368 AP8600369 AP8600370 AP8600371 AP8600372 AP8106273

07/05/2010

ENGINE 29.49 Starter assembly 1

Description Starting shaft Spacer 6,5x10,5x22,5 Clearance washer Lock plate Screw Kick starter spring guide Kickstarter spring Oil seal 16x24x5 Kick starter gear z=34 Kick starter spring lock Starter lever cpl.

Q.ty 1 1 1 1 1 1 1 1 1 1 1

Page 94 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10

Code AP8102420 AP8600088 AP8600087 AP8600086 AP8600080 AP8600081 AP8600082 AP8600083 AP8600084 AP8600085

07/05/2010

ENGINE 29.50 Carburettor flange 1

Description

Q.ty 4 2 2 1 2 4 4 12 8 1

Clip D13 Pipe l=2200 Hose clamp Intake hose LH Reed valve assy Blade lock Reed valve assy Screw Screw m6x20 Intake hose RH

Page 95 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos.

ENGINE 29.51 Carburettor I 1

1

Code AP8600134

Carburettor RH

1 2

AP8600402 AP8600133

Carburettor RH Carburettor LH

2 3 4 5 6 7 8 9 10 11 12

AP8600401 AP8600171 AP8600170 AP8600157 AP8600180 AP8600164 AP8600184 AP8600176 AP8600169 AP8600200 AP8600175

Carburettor LH Washer Spring RH Pipe l=250 Pipe 4x7x1000 Pipe 3x5x650 3-way union Clip RH throttle adjuster Max air pipe Pipe cpl.

07/05/2010

Description

Q.ty Variants 1 Country:Australia[AUS], Belgium[B], Brasil[BR], Denmark[DK], Spain[E], France[F], Greece[GR], Italy[I], Japan[J], Malaysia[MAL], Holland[NL], Portugal[P], Great Britain[UK], United States of America[USA] 1 Country:Germany[D] 1 Country:Australia[AUS], Belgium[B], Brasil[BR], Denmark[DK], Spain[E], France[F], Greece[GR], Italy[I], Japan[J], Malaysia[MAL], Holland[NL], Portugal[P], Great Britain[UK], United States of America[USA] 1 Country:Germany[D] 1 1 3 2 2 1 4 1 2 2

Page 96 / 101

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19

Code AP8102423 AP8600138 AP8600139 AP8600137 AP8600135 AP8600136 AP8600140 AP8600141 AP8600142 AP8600143 AP8600144 AP8600168 AP8600167 AP8600166 AP8600165 AP8600181 AP8106417 AP8600172 AP8600182 AP8600178

07/05/2010

ENGINE 29.52 Carburettor II 1

Description Throttle cable cap Register Nut Screw Cover O-ring Spring Ring Circlip Jet Needle 6gh8-55-3 Valve ca=1,5 Cap Spring guide Spring Starter shutter Adjuster screw LH Air jet (1,5) Air jet (1,1) Nut Filter

Q.ty 2 2 2 12 2 2 2 2 2 2 2 2 2 2 2 1 2 2 1 2

Page 97 / 101

Variants

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos.

ENGINE 29.53 Carburettor III 1

1 2 2

Code AP8600177 AP8106342 AP8600145

Ring Idle jet 20 Idle jet 27,5

3 3

AP8106341 AP8600146

Needle valve 0-9 Needle valve 0-8

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

AP8600150 AP8600149 AP8600151 AP8600147 AP8600148 AP8600152 AP8600159 AP8600137 AP8600156 AP8600153 AP8600154 AP8600155 AP8600161 AP8600162 AP8600163 AP8600160

O-ring Needle valve Screw Main jet LH 270 Main jet RH 280 Float Plate Screw Float chamber gasket Float pin Power jet LH (55) Power jet RH (35) Unload screw LH Unload screw RH O-ring Plate

07/05/2010

Description

Q.ty Variants 2 2 Country:Germany[D], Holland[NL] 2 Country:Australia[AUS], Belgium[B], Brasil[BR], Denmark[DK], Spain[E], France[F], Greece[GR], Italy[I], Japan[J], Malaysia[MAL], Portugal[P], Great Britain[UK], United States of America[USA] 2 Country:Germany[D] 2 Country:Australia[AUS], Belgium[B], Brasil[BR], Denmark[DK], Spain[E], France[F], Greece[GR], Italy[I], Japan[J], Malaysia[MAL], Holland[NL], Portugal[P], Great Britain[UK], United States of America[USA] 2 2 2 1 1 2 2 2 2 2 1 1 1 1 1 2

Page 98 / 101

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos.

ACCESSORIES 30.62 Accessories Kit - Challenge Version 1

1

Code AP8107132

Chain ring Z=41

2

AP8107133

Chain ring Z=43

3

AP8106606

Pinion Z=13

4

AP8106607

Pinion Z=15

5

AP8123874

Spring

6

AP8146205

Rear stand

7

AP8705007

Regulation key

8

AP8107131

Chain cpl conn.link

9

AP8102932

Operator's handbook -USA-

07/05/2010

Description

Q.ty Variants 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] 1 year: 2003[3], 1998[W] Country: United States of America[USA]

Page 99 / 101

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos.

ACCESSORIES 30.62 Accessories Kit - Challenge Version 1

Code

Description

Q.ty

10

AP8102932

Operator's handbook -USA-

1

11

AP8157341

Technical decal set

1

12

AP8147674

Tank decal set

1

13

AP8147676

Fairing decal set

1

14

AP8147678

Front fairing decal set

1

15

AP8147680

Rear fairing decal set

1

16

AP8113842

Pads kit

1

07/05/2010

Page 100 / 101

Variants Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA] year: 2003[3], 1998[W] Country: United States of America[USA] Technical Specifications:CHALLENGE Version United States[CHA]

Chassis prefix: ZD4LDA Engine prefix:

RS 250 381W - RS 250 1998-2003

Assembly Code Description Revision

Pos. 1 2 3 4

Code AP8720115 AP8720116 AP8720117 AP8720118

07/05/2010

ACCESSORIES 30.63 Acc. - Mechanics anti-theft 1

Description Iron Guard 10x150 mm Iron Guard 8x120 mm Iron Guard Disk 5 mm Easy Guard 150 mm

Q.ty 1 1 1 1

Page 101 / 101

Variants Technical Specifications:A[A] Technical Specifications:A[A] Technical Specifications:A[A] Technical Specifications:A[A]