GROUND Engineering Excavations • Slopes Stabilization • Tunneling • Mining • Foundations
www.dextragroup.com
Vision To be a global leader in engineering, manufacturing and delivery of high value added quality products and services for the construction industry.
Mission To achieve customer recognition and stakeholder satisfaction by committing to the highest level of performance with integrity, creativity and a passion for results.
Value Customer Recognition, Integrity & Transparency, Passion for results, Creativity & Agility, Commitment & Accountability.
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| DEXTRA | G r o u n d E n g i n e e r i n g
Established since 1983, Dextra is a leading manufacturer and distributor of engineered construction products for the building and civil industries. Dextra has developed for the past fifteen years a unique range of high-performance bar systems composed of both steel and composite materials (FRP), suitable for a variety of applications in ground anchoring, concrete tensioning, roof and facade support. The combination of our in-house engineering expertise and design capability with modern manufacturing facilities has allowed us to participate in the supply of very large construction projects in ground engineering such as Doha Metro Musheireb station, the largest subway station in the world, and Al Sadd Metro Station, as well as
Engineering
building excavation such as Sheraton Hotel Car park in Qatar. Thanks to modern production facilities, our in-house laboratories and our ISO-certified quality systems, Dextra teams are able to control and maintain a high level of quality in all system components, guaranteeing full compliance with the project specifications and customer satisfaction from design stage to delivery and installation.
Content Our Expertise
4-5
Glossary & Applications
6-7
Material Specifications
8-9
Production
Ground Anchors 10-15 Selection 11 Active Anchor 12-13 Passive Anchor 14-15 Rock-Bolts 16-23 Selection 17 Rock-Bolt 18-19 Self-Drilling Rock-Bolt 20-21 Mechanical Bolt 22 Expandable Friction Bolt 23 Micropiles Worldwide References
24-25 26-27
Expertise w w w. d e x t r a g r o u p . c o m | DEXTRA | 3
| W o r l d w i d e R e f e r e n c e s | | M i c r o p i l e s | | R o c k - B o l t s | | G r o u n d A n c h o r s | | M a t e r i a l S p e c i f i c a t i o n s || G l o s s a r y & A p p l i c a t i o n s | | O u r E x p e r t i s e | | A b o u t U s |
About Us
4
| DEXTRA | G r o u n d E n g i n e e r i n g
DETERMINATION OF THE RIGHT SOLUTION Dextra can guide you step-by-step in selecting the most appropriate and cost effective
Identification of need
solution for your project. Our guidance is based on 30 years experience in managing large-scale & complex projects. We offer a wide ranging and unique portfolio of solutions based on both Steel & FRP technologies.
SYSTEM OPTIMIZATION AND CUSTOMIZATION Dextra has developped over the years a comprehensive standard range of components
Design & Engineering
that allows a quick adjustment and customization of our products for a truly optimized project solution. Should the time frame allow it, Dextra teams can also engineer, develop and produce taylor-made solutions.
TOTAL CONTROL OVER MANUFACTURING Dextra has significant experience in developping and manufacturing its own products over many years. Beyond our own facilities and ISO-certified quality assurance
Manufacturing & Quality
processes, all of our suppliers are also regularly audited by our team of engineers in order to ensure quality compliance and drive continuous improvement. Inspections prior to delivery are arranged in our own factory, or in partner laboratories when required.
SUPPLY CHAIN MANAGEMENT We understand like no one else the importance of having the right product, at the right place and at the right time. Thanks to our network, Dextra is able to organize local
Logistic
storage to serve you with shorter lead-times when needed. When time is an issue, we are also able to offer acceleration schemes to expedite our solutions in order to prevent site delays.
ON-SITE SERVICE & SUPPORT We believe that the product delivery is only the beginning of the journey for our customers. Dextra international experts are also able to accompany you during each
Installation & Testing
step of onsite installation until you are truly satistifed with our solutions.
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Our Expertise
Glossary Ground Anchor
Rock-Bolt
A ground or earth anchor is an installation in the ground which is capable of
A long anchor bolt, for stabilizing rock, which
transmitting an applied load to a local bearing stratum. The tensile element of
has usually been excavated. Rock bolts are
a ground anchor is typically a steel bar, FRP bar or strands.
often used in tunnels or rock cuts. They transfer
Soil Anchor
loads from the unstable rock exterior, to the confined and much more stable interior of the
A ground anchor installed in “SOIL” (soft ground).
rock mass.
Rock Anchor
Rock Dowel
A ground anchor installed in “ROCK” (hard ground).
Active Anchor An anchor which is post-tensioned from the external face of the ground immediately after installation, and is usually designed to help prevent deformation of the ground or retained structure. It has a free length and a bonded length.
Passive Anchor An anchor which is not pre-tensioned. Applied loads are transmitted from the ground or ground structure directly. A passive anchor does not usually have a free (unbonded) length of tendon.
Temporary Anchor An anchor with a design life less than two years.
Passive reinforcing elements inserted into predrilled holes in rock and bonded in place with grout. Can be temporary or permanent.
Hollow Rock Bolt A rock-bolt using a hollow bar which acts both as an anchor and a grouting pipe.
Self-Drilling Anchor A hollow anchor bar with end drill bit, allowing drilling, flushing, grouting and anchoring in one operation. Can be temporary or permanent.
Expandable Friction Bolt A bolt made of a deformed steel tube that is
Permanent Anchor
expanded by injecting high-pressure water.
An anchor with a design life greater than two years.
Mechanical Bolt
The design life of “semi-permanent” anchors, should be defined by the consultant, but is usually in the range of five to ten years.
Soil Nail A temporary or permanent, passive anchor, installed into the ground. A typical application is slope stabilization.
Tie-Back
A non-grouted active anchor using an expansion shell to create a point-anchor at the bottom of the hole, while tensioning is performed at the top of the hole, usually using a plate and nut.
Micropile Also known as minipiles, micropiles are deep
An anchor, usually horizontal or nearly horizontal, used to reinforce retaining
foundation elements constructed using high-
walls for stability. One end of the tieback is secured to the retaining wall,
strength, small-diameter steel casing and/or
while the other end is anchored to a stable structure, such as a back-wall or
threaded bars.
anchored into earth with sufficient resistance (grouted bond length). A tiedown is the same kind of anchor but installed vertically or nearly vertically.
Single-Corrosion Protection (SCP) Anchor A single layer of corrosion protection preventing the onset of corrosion during
Dextra’s trademark promoting versatile Steel & FRP ground engineering solutions. Fully threaded bars are the core components of our systems.
the designed life.
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Double-Corrosion Protection (DCP) Anchor
Dextra’s trademark promoting unique FRP
Two protective barriers preventing the onset of corrosion during the designed life. Typical
/ FRP systems guarantee high performances
barriers include grout, a corrugated plastic duct, grease or epoxy coating.
for the most stringent of requirements.
| DEXTRA | G r o u n d E n g i n e e r i n g
solutions developed by Dextra. Our hybrid steel
Ground Anchor Retaining wall
Excavation
Fre
e le
Retaining walls for excavations are vertical structures that only allow limited deflection. Typically, pre-stressed active anchors are preferred.
ngt
h
Bo
nd
len
gth
High strength tendons anchored to the retaining wall on one end and to the ground on the other end through a bulb of pressure injected grout named ‘bond length’.
Pages 12-13
Wire mesh + shotcrete
Slope Stabilization On soil-covered slopes, soil is constantly moving downslope due to gravity, therefore larger displacement have to be considered.
Bo
nd
len
gth
Typically passive anchors are preferred. High strength tendons are fully grouted from the face of the slope into the stable ground.
Page 14-15
Rock-Bolt
Micropile
Tunneling & Mining
Foundations
Page 16-23
Page 24-25
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Applications
Material Specifications
STEEL Material • Continuous high-tensile hot-rolled threaded bars. • Modulus of Elasticity: 205 GPa (205 kN/mm²). • Available with either left-hand or right-hand threads. • Epocy coating for corrosion protection available upon request.
Benefits of fully threaded bars • Continuous thread increases the bonding with surrounding environment. • Coarse thread and hard bar surface making it robust and less susceptible to damages. • Length adjustment of fully threaded steel anchors is possible by cutting. Reconnection is possible at any point with couplers.
• High performance grades are available which allow the tendons and bore holes to be of a smaller diameter.
Steel specifications
8
Tendon Bar Nominal diameter (mm)
Crosssection area (mm²)
Linear weight (kg/m)
25
491
32
Grade 555/700*
Grade 830/1030
Grade 930/1080
Yield load (kN)
Ultimate load (kN)
Yield load (kN)
Ultimate load (kN)
Yield load (kN)
Ultimate load (kN)
4.10
273
344
408
506
457
530
804
6.65
446
563
667
828
748
868
36
1,019
8.41
566
713
856
1,050
948
1,105
40
1,257
10.34
698
880
1,043
1,295
1,169
1,358
50
1,963
16.28
1,089
1,374
1,629
2,022
1,826
2,120
63.5*
3,167
26.20
1,758
2,217
| DEXTRA | G r o u n d E n g i n e e r i n g
* Grade and diameter subject to minimum order quantities
Benefits of Fiber Reinforced Polymers (FRP) The anisotropic characteristic of FRP ensures that it can easily be cut by common excavation and piling equipment, as well as Tunnel Boring Machines (TBM). FRP solutions are the best alternative to removable CUT - ABILITY
CUT - ABILITY
CORROSION anchors place. LIGHTin WEIGHT FREEas they can be left
Suitable for permanent and temporary applications. In both cases it alleviates all concerns about corrosion: FRP profiles are available in formulations resistant to acidic and alkali environments. CUT - ABILITY CUT - ABILITY
CUT - ABILITY
CORROSION FREE
CUT - ABILITY
CORROSION FREE
LIGHT WEIGHT
CORROSION FREE
LIGHT WEIGHT
LIGHT WEIGHT
A clear advantage of FRP bars is the strength-to-weight ratio: eight times higher than steel. Indeed FRP profiles are twice stronger than
CORROSION FREE
LIGHT WEIGHT
steel in tensile for only 25% of its weight
CUT - ABILITY
FRP specifications
CUT - ABILITY
CUT - ABILITY
Diameters range LIGHT WEIGHT
CORROSION FREE
CORROSION FREE
CUT - ABILITY
LIGHT WEIGHT
20 mm to 70 mm
19 mm to 41 mm
Ultimate Tensile Strength
Up to 1,000 MPa
Modulus of Elasticity (MoE)
Up to 50 GPa
Up to 60 GPa
System Performance
Standard accessories: 50% of the bar tensile strength
High performance accessories: 80% to 100% of the bar tensile strength
Fully threaded (rope thread)
Deformation by helical wrap + sand coating
CORROSION FREE
LIGHT WEIGHT
CUT - ABILITY
| W o r l d w i d e R e f e r e n c e s | | M i c r o p i l e s | | R o c k - B o l t s | | G r o u n d A n c h o r s | | M a t e r i a l S p e c i f i c a t i o n s || G l o s s a r y & A p p l i c a t i o n s || O u r E x p e r t i s e | | A b o u t U s |
FRP
Up to 1,000 CORROSION MPa FREE
CUT - ABILITY
LIGHT WEIGHT
Bar Profile
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GROUND ANCHORS
10 | DEXTRA | G r o u n d E n g i n e e r i n g
Identify the right anchor for your excavation & slope stabilization Service Life < 2 years (temporary*)
Service Life > 2 years (permanent*) > 2 years (permanent*)
Need to be removed or cut at a later stage Yes
FRP
Corrosive Environment
No
Moderately
Highly
Single Corrosion Protection
Double Corrosion Protection
FRP
GEOTEC Active Steel Anchor SCP
GEOTEC Active Steel Anchor DCP
ASTEC Active Anchor TB1/2
page 12
page 12
page 13
ASTEC Active Anchor TB3 page 13
Excavation (active anchoring)
ASTEC Soil Nail (T)
GEOTEC Passive Steel Anchor SCP
GEOTEC Passive Steel Anchor DCP
ASTEC Soil Nail (P)
page 14
page 14
page 15
page 15
Slope stabilization (passive anchoring) System based on FRP bars System based on fully-threaded steel bars
* Temporary and permanent applications are defined as per BS EN 1537:2013 w w w. d e x t r a g r o u p . c o m | DEXTRA | 11
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Selection
Active Anchor
Active Anchor (Steel)
Codes & Standards
• Steel Active Anchors are the prefered solution for excavation works where post-tensioning is required. • Suitable for any temporary or permanent work as long as tendons do not encroach onto neighboring
• • •
BS EN 1997 (Eurocode 7) BS EN 1537 BS 8081
plots and do not need to be cut or extracted at a later stage.
• Wide range based on high-tensile fully threaded bars available in 6 diameters up to 63.5mm (see page 8). Higher grades may be prefered to ease handling and reduce the bored hole diameter.
• Corrosion protection accessories (SCP/DCP) are part of the system and can be supplied by Dextra.
Single Corrosion Protection (SCP) SCP is achieved by 1 layer of grout all along the whole length of the system
Free length
• Bonded length protection is achieved thanks to the fully threaded bar ribs together with a single layer of grout between the bar and the
Bond length
Smooth sheating
bored hole.
No internal grouting
• Unbonded length protection is achieved by
Grout
covering the fully threaded bar with a smooth
Centralizer
HDPE sheating.
Double Corrosion Protection (DCP) DCP is achieved by 2 layers of grout all along the whole length of the system. Free length
• Bonded length protection is achieved thanks to the dual grout layers separated by a corrugated HDPE sheating.
• Unbonded length protection is guaranteed
Steel cap filled with grease
Heatshrink joint
by the use of smooth HDPE pipe above the
External centralizer
corrugated HDPE sheating.
Corrugated HDPE pipe
• Steel cap and Plastic cap protect respectively the head and the end of the system. 12 | DEXTRA | G r o u n d E n g i n e e r i n g
Bond length
Smooth sheating
Stressing tail Retaining wall
End cap
Active Anchor (FRP)
| W o r l d w i d e R e f e r e n c e s | | M i c r o p i l e s | | R o c k - B o l t s | | G r o u n d A n c h o r s | | M a t e r i a l S p e c i f i c a t i o n s || G l o s s a r y & A p p l i c a t i o n s || O u r E x p e r t i s e | | A b o u t U s |
Doha, Qatar
Codes & Standards • • • • •
ASTEC Active Anchors (AAA) is an unmatched hybrid GFRP/Steel system, designed as a post-tension anchoring solution for the geotechnical field. For tensioning, a patented connector system makes the interface between a high performance FRP bars and a standard PT strand.
ACI 440-4R-04 BS EN 1997 (Eurocode 7) BS EN 1537 BS 8081 ISO 6934-4
For temporary applications, the cut-able nature of ASTEC Active Anchors removes all needs for the systems to be removed from ground. No removal cost, no additional planning needed.
Key Numbers ASTEC Active Anchor is composed of multiple tendons which are assembled to provide high mechanical performance system which:
• Constitutes a geotechnical anchor for temporary and permanent usage that are then left in the ground and that won’t present an obstacle to any future construction projects as they can be easily cut through.
Numbers of tendons
From 1 to 14
Ultimate loads
250 to 3,500 kN
MoE
50 GPa
• Allows easy and fast future extirpation by common TBM and Pile Boring machines due to its anisotropic fiber characteristics.
• Does not require any additional periodic monitoring and maintenance. • Nullifies need for extra corrosion protection requirements. • Minimizes weight to ease handling & installation. PT Stand
Head block CUT - ABILITY
with HDPE-shealth protection 1
CUT - ABILITY
2 1
Free
lengt
h
Bearing plate Swaged sleeve
2
Threaded stud
Bond breaker Splicing system
Bond CUT - ABILITY
lengt
h
CUT - ABILITY
Spacer
1/ PT strand to GFRP rebar
GFRP rebar
2/ GFRP rebar to GFRP rebar
Stressing tail Retaining wall
CUT - ABILITY
CUT - ABILITY
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Passive Anchor
Soil Nail (Steel)
Codes & Standards
• Steel Soil-Nails, also called Passive Anchors, are the prefered solution for slope stabilization. The
• • •
system is bonded all along the whole tendon length. The head of the system will usually be covered by a wire mesh and shotcrete layer after installation.
FHWA-IF-03-017 FHWA-SA-96-069 HK GEOGUIDE 7
• Suitable for any temporary or permanent work as long as tendons do not encroach onto neighboring plots and do not need to be cut or extracted at a later stage.
• Wide range based on fully threaded bars available in 3 different grades and 6 diameters up to 63.5mm (see page 8). Higher grades may be prefered to ease handling and reduce bored hole diameter.
• Corrosion protection accessories (SCP / DCP) are fully part of the system and can be supplied by Dextra.
Single Corrosion Protection (SCP)
SCP applications
SCP is achieved by 1 layer of grout all along
Bond length
the whole length of the system
• Bonded length achieved with a single layer of grout between the bar and the bored hole Grout Centralizer
Double Corrosion Protection (DCP) DCP is achieved by 2 layers of grout all along the whole length of the system.
• Bonded length protection is achieved with
DCP applications
Steel cap filled with grease
Bond length
dual grout layers separated by a corrugated HDPE pipe
• Steel cap and Plastic cap protect respectively the head and the end of the system.
Corrugated pipe Internal centralizer External centralizer End cap
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Soil Nail (FRP)
Codes & Standards • • • • •
ASTEC Soil-Nail is a non-corrosive passive anchoring system used for rock and soil stabilization. It is suitable for both temporary and permanent ground consolidation. The anisotropic characteristic of the FRP ensures that ASTEC Soil-Nail can easily be cut by
ACI 440-4R-04 FHWA-IF-03-017 FHWA-SA-96-069 HK GEOGUIDE 7 ISO 6934-4
common tunnel and pile boring machines. The unmatched connector allows installation of any length while allowing the system to develop the full strength of the rebar.
GFRP Bar
System
Product Reference
Diameter (mm)
Ultimate Tensile load (kN)
ASTEC SN50T-19
19
250
ASTEC SN50T-25
25
320
ASTEC SN50T-32
32
500
ASTEC SN50T-41
41
770
• Full Mechanical performace continuity . • Cut-able = Faster excavation + No removal cost. • Light- weight = Easy handling. • Integrated corrosion resistance. CUT - ABILITY
CUT - ABILITY
CUT - ABILIT
CUT - ABILITY
CUT - ABILITY
CUT - ABILIT
CUT - ABILITY
CUT - ABILIT
Steel stud Steel nut Bond length
Steel plate
Splicing system
Centralizer GFRP rebar Head and coupling system both developing the full strength CUT of the bar - ABILITY
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ROCK BOLTS
16 | DEXTRA | G r o u n d E n g i n e e r i n g
Identify the right Rock-Bolt for your Tunneling & Mining
Roof & Wall Bolting
Soft Rock
Hard Rock
Temporary
Permanent
Temporary
Permanent
GEOTEC Steel Self-Drilling Rock-Bolt
ASTEC FRP Hollow Rock-Bolt
page 21
GEOTEC Steel Mechanical Bolt
GEOTEC Steel Expandable Friction Bolt
page 19
page 22
page 23
GEOTEC Steel Mechanical Combo Bolt page 22
Face Bolting & Further Excavation Cohesive Soil & Hard Rock
Non-Cohesive Soil
GEOTEC FRP Solid Rock-Bolt
GEOTEC FRP Hollow Rock-Bolt
GEOTEC FRP Self-Drilling Rock-Bolt
page 18
page 19
page 20
Steel product
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Selection
FRP Rock-Bolt: Solid & Hollow
FRP Solid
Codes & Standards
GEOTEC FRP Solid Rock-Bolt can be installed with resin cartridges or forced into pre-grouted holes. The cut-ability of FRP makes it the ideal solutions for face bolting or any other tunneling/mining application where further excavation is required.
• • •
BS EN 1997-1 BS EN 1537 BS 7861-1
• Fully threaded profile for optimum mixing and bonding properties • Available with chamfer to facilitate resin mixing and prevent gloving • Light-weight = Easy handling and installation in the tunnel • Cut-ability = Faster excavation process • Corrosion resistance = No premature bolt failure due to corrosion
CUT - ABILITY
CUT - ABILITY
CUT - ABIL
Head set Nut Plate Solid rebar
Nominal Diameter
Tensile Strength
20 mm to 40 mm
MoE
700 Mpa to 1,000 Mpa
CUT - ABILITY
CUT - ABILITY
45 Gpa
CUT - ABIL
Bonding
GFRP Thread Grout
Diameter (mm)
GFRP Bars
GFRP Plate + Nut
20
22
25
27
32
38
40
18 | DEXTRA | G r o u n d E n g i n e e r i n g
Steel Plate + Nut
Steel Coupler
Section CUT - ABILITY
CUT - ABILITY
CUT - ABIL
Solid rebar
Grout
FRP Hollow Nut
GEOTEC FRP Hollow Rock-Bolt are inserted into the hole and directly grouted through
Plate
its hollow core. The cut-ability of FRP makes it the ideal solutions for face bolting or any other tunneling/mining application where further excavation is required.
Hollow rebar
• 2 in 1 = Act as both, anchor rod and grouting pipe Bonding
• Light-weight = Easy handling and installation in the tunnel • Cut-ability = Faster excavation process
GFRP Thread
• Corrosion resistance = No premature bolt failure due to corrosion
Grout
Outside Diameter (mm)
GFRP Bars
GFRP Plate + Nut
Steel Plate + Nut
Steel Coupler
25
28
32
60
76
Section Grout
A
A
Hollow rebar
Grout
FRP Hollow Head set Nut
ASTEC FRP Hollow Rock-Bolt is a high performance solution, used in projects requiring the highest specifications:
Plate Hollow rebar
• Domed Plate & Nut = Suitable for installation on un-even surfaces • Cut-able = Faster excavation + No removal cost • High performance system = body & head fit meet the stringent requirements
Bonding
• Permanent = high resistance to acidic and alkaline environments
Sand Helical wrap Grout Section Grout
Hollow rebar
Nominal Diameter Product Reference
ASTEC HRB2-32
Minimum Hole Diameter
Body Anchorage Torsional Tensile Head Strength Load Tensile Load
Outside
Inside
mm
mm
mm
kN
Nm
kN
32
13
≤34
≥480
≥200
≥200
Grout
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Head set
Self-Drilling Rock-Bolt (SDRB)
FRP SDRB
Codes & Standards • • •
Head set
BS EN 1997-1 BS EN 1537 BS 7861-1
Nut Plate CUT - ABILITY
CUT - ABILITY
CUT - ABILITY
CUT - ABILITY
GFRP hollow bar
Unit
Value
mm
32
Inside Diameter CUT - ABILITY
mm CUT - ABILITY
15CUT - ABILITY
Drill-Bit Outside Diameter
mm
51
Ultimate Load
kN
250
Torque
N.m
200
Outside Diameter CUT - ABILITY
Steel coupler
CUT - ABILITY
CUT - ABILITY
CUT - ABILITY
CUT - ABILITY
3 in 1 concept: acts as a drilling rod, as well as an anchor bar and a grouting pipe.
Drilling bit
Product features
Benefits
•
•
• •
Crosscut for soft rock
•
20 | DEXTRA | G r o u n d E n g i n e e r i n g
Suitable for both permanent and temporary applications Optimum bonding and load transfer Splicing system (coupler) to adjust to custom lengths Standard sacrificial drill bits for every ground conditions
• • •
Flexible installation: core injection to suit all ground conditions Safety: Visual control of full encapsulation One step installation with sacrificial drill bits: drilling, placing, grouting No cased borehole allowing ground preservation
3 in 1 concept: acts as a drilling rod, as well as an anchor bar and a grouting pipe
Product features
Benefits
•
•
• • •
Suitable for both permanent and temporary applications. Optimum bonding and load transfer Splicing system to adjust to custom lengths. Standard sacrificial drill bits for every ground conditions.
• •
•
Flexible installation: core injection to suit all ground conditions. Safety: Visual control of full encapsulation. One step installation with sacrificial drill bits: drilling, placing, grouting. No cased bore hole allowing ground preservation.
Head set Nut Plate Steel hollow bar Rope thread (R)
Trapezoidal thread (T)
Corrosion Protection For temporary applications, the corrosion protection is achieved through encapsulation with grout. For permanent applications, epoxy coating is also available upon request.
Steel coupler
Technical Information Fully coarse threaded hollow bar
Outer Ø
Yield load
Ultimate load
(mm)
(kN)
(kN)
R
25
150
200
R32N
R
32
230
280
R32S
R
32
280
360
R32SS
R
32
330
400
R38N
R
38
400
500
R51L
R
51
450
550
R51N
R
51
630
800
T30N
T
30
260
300
T40N
T
40
525
600
T40L
T
40
425
540
T76N
T
76
1,200
1,600
Product Reference
Thread Type
R25N
Drilling bit Crosscut for soft rock
Bolt bit for hard rock
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Steel SDRB
Mechanical Bolt
Mechanical Bolt GEOTEC Mechanical Bolt is inserted into the hole and anchored to the rock with the help of its expansion shell. The mechanical bonding is immediate and doesn’t require any grouting or resin.
• • •
Codes & Standards • • •
BS EN 1997-1 BS EN 1537 BS 7861-1
Immediate anchor joint support for faster excavation. No grouting or chemical needed. Different type of shell to adapt any kind of boring holes.
Available for boreholes 35 to 51 mm.
Combo Bolt GEOTEC Mechanical Combo Bolt is suitable for the most stringent requirements. A mechanical bolt combined with a corrugated pipe and a double grout layer all along tendon to provide both high bonding and protection against corrosion (similar to Double Corrosion Protection / DCP).
• • •
Fast installation for a high productivity Dual anchorage: punctual + full encapsulation. Suitable for corrosive environment Expansion Shell Close
22 | DEXTRA | G r o u n d E n g i n e e r i n g
Open
Product features
Benefits
• • • •
•
Available diameters: 26 mm and 36 mm. Minimum elongation 20%. Steel grade S355MC as per EN10149-2. Load capacity: DM120: 12 metric tons. DM160: 16 metric tons. DM240: 24 metric tons.
•
• • • • • • • •
Head set
High load-bearing capacity combined with excellent ductility elongation properties. The ductility elongation properties allow substantial rock movement without the bolt shearing. Immediate full length support for faster excavation. Simple and clear installation. Adjusts to borehole irregularities. Reliable installation quality. Flexible to variations in drill hole diameter. Versatile bolting solution for variable ground conditions. No grouting or chemical needed. Manual or mechanical installation at choice.
Technical Information
Injection bushing Plate
Product type
Description DM120
DM160
DM240
Expandable tube
Variable length up to
12,000 mm
12,000 mm
12,000 mm
Friction bolt section view
Wall thickness
2 mm
2 mm
3 mm
Bolt diameter
26 mm
36 mm
36 mm
Primary tube
41 mm
54 mm
54 mm
Hole diameter range
32-40 mm
45-53mm
45-53 mm
Properly hole diameter
36-39 mm
48-52 mm
48-52 mm
Ultimate load
120 kN
160 kN
240 kN
Tube elongation
≥ 20%
≥ 20%
≥ 20%
Typical elongation
30%
30%
30%
Lofted plate
150x150x6
200x200x6
200x200x8
Lofted plate hole
30 mm
40 mm
40 mm
Weight
2 kg/m
2.80 kg/m
3.80 kg/m
Before expansion
After expansion
End bushing
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Expandable Friction Bolt
MICRO PILES
24 | DEXTRA | G r o u n d E n g i n e e r i n g
Selection
• • •
Identify the right micropile for your foundations
Tension
Compression
Single bar
Multiple bars
BS 5950 BS EN 1997 (EC7) (Eurocode 7) BS EN 14199
Compression tension
Micropile Micropiles are structural elements used to transmit an applied tension or compression load into soil or rock. As passive anchors, they
do
not
require
post-tensioning.
Suitable for both compression and tension applications
Single Corrosion Protection
Double Corrosion Protection
thanks
to
customizable
head
accessories. For long tendons, couplers may be used to splice threaded bar segments together. Wide
range
based
on
fully
threaded
bars available in 3 different grades and 6 diameters up to 63.5mm (see page 8). Higher grades may be prefered to ease handling and reduce bored hole diameter. Corrosion protection accessories (SCP / DCP) are fully part of the system and supplied by Dextra. Alternatively, Dextra can also deliver
the
DCP
assemblies
pre-grouted.
Multi-bar systems available on request.
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Codes & Standards
01
WORLWIDE References
02
01
Major Stations - Musheireb Doha, Qatar, 2014 Client: Samsung OHL QBC - JV
26 | DEXTRA | G r o u n d E n g i n e e r i n g
02
03
Al-Shahad Tower - West Bay Doha, Qatar, 2015 Client: Navayuga
03
Al Sadd C-Ring Station Doha, Qatar, 2016 Client: ALYSJ Golden Line
Grand Paris Express â&#x20AC;&#x201C; Bagneux M4-15 Paris, France, 2016 Client: Franki Foundations
05
MTRC - Contract XRL 823A Hong Kong, 2013 Client: Maeda
04
06
MRTC - Contract KTE 1001 Hong Kong, 2015 Client: Nishimatsu Construction
05
| W o r l d w i d e R e f e r e n c e s | | M i c r o p i l e s | | R o c k - B o l t s | | G r o u n d A n c h o r s | | M a t e r i a l S p e c i f i c a t i o n s || G l o s s a r y & A p p l i c a t i o n s || O u r E x p e r t i s e | | A b o u t U s |
04
06
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Hong Kong
Bangkok
Mumbai
São Paulo
Panama
Dubai
LosAngeles Angeles Los
Paris
Guangzhou
Contact
Commercial presence in more than 55 countries.
EUROPE Dextra Europe SARL. Tel: (33) 1 45 53 70 82 Fax: (33) 1 47 04 28 97 E-mail: europe@dextragroup.com
CHINA Dextra Building Products (Guangdong) Co., Ltd. Tel: (86) 20 2261 9901 Fax: (86) 20 2261 9902 E-mail: china@dextragroup.com
MIDDLE EAST Dextra Middle-East FZE Tel: (971) 4886 5620 Fax: (971) 4886 5621 E-mail: middleeast@dextragroup.com
HONG KONG Dextra Pacific Ltd. Tel: (852) 2845 7766 / 2511 8236 Fax: (852) 2586 1656 / 2519 0852 E-mail: dplbuilding@dextragroup.com
INDIA Dextra India Pvt. Ltd. Tel: (91) 22 2838 6294 / 22 2839 2694 Fax: (91) 22 2839 2674 E-mail: india@dextragroup.com
www.dextragroup.com
NORTH AMERICA Dextra America Inc. Tel: (1) 805 915 4734 / 818 261 5166 E-mail: america@dextragroup.com
LATIN AMERICA Dextra Latam Tel: (507) 6454 8100 / 831 1442 E-mail: latam@dextragroup.com
SOUTH AMERICA Dextra do Brasil Tel: (55) 11 5505 2475 / 11 5505 2477 E-mail: brasil@dextragroup.com
Ground Engineering - February 2017 Digital - VDH + PS
HEADQUARTERS THAILAND Dextra Manufacturing Co., Ltd. Tel: (66) 2 021 3800 Fax: (66) 2 328 0374 E-mail: thailand@dextragroup.com