Manufacturing

THE HEART OF THE VESSEL MANUFACTURING & THE UNIBOND CONSTRUCTION METHOD The Boston Whaler difference is apparent from the moment you step aboard. Whaler’s hulls are precision-engineered to anticipate and harness the forces of water, balancing stability and softness to produce a smooth, dry ride.

(Left) Over the years, Whaler has occasionally gone to extremes to prove the strength of its boats’ construction. (Below) Technicians align the two halves of a hull before injecting a proprietary foam solution.

Boston Whaler backs every boat with a 10-year structural hull warranty and a 3-year, bow-to-stern limited warranty on components. At the heart of every Whaler is the exclusive Unibond™ construction process. Whaler uses a proprietary closed-cell, environmentally friendly foam, injected between the hull’s inner and outer liners — not just below the waterline but up the sides, as well — to create a single, solid unit. This not only results in the boats’ unsinkability, but also contributes greatly to ride quality.

Further, every Whaler is put through rigorous testing and in-depth stability analysis to ensure superior performance. The design, manufacturing and engineering teams work closely in tandem to adapt and refine. Tolerances become more precise, efficiencies increase and the boats reflect the true power of teamwork.

Visit bostonwhaler.com/the-unsinkable-legend/boat-design for videos and more info on our build process.