PRINCIPAL CUSTOMERS
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GENERAL INDEX • Mold • Mold hospital: * Repair * Manteinance * Adjust * Polished * Modification * Manufacturing • Welding * Láser * Tig * Arch • Industrial machining * Tools * Suajes * Lathe CNC * Fresa CNC • Automation • Sharpening tools • Industrial maintenance • Quality
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WHO ARE WE? is a company that provides definitive solutions to the industry of the mold. Founded in the year 1985, began as a small company , working mainly in the industry of machined. 2 years later , began his incursion into the sector of the mold. Today specializes in repair, maintenance, engineering changes, and manufacture of molds, as well as cutting device and finished primarily for the automotive industry. Today has clients of international stature offering them guarantee, quality and professionalism with the appropriate infrastructure and a specialized team to be able to resolve any circumstance to meet the needs of our customers.
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MISSION Being a company more reliable, professional and in constant growth to innovate their processes with technology and human capital developing ,in order to provide the security and the service that our customers demand.
VISION It is vision of comet mold and tool is to be the most recognized company in its sector through the use of skill, technology innovation and sense of responsibility in order to ensure services of the highest quality and precision generating total satisfaction of our customers.
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Leadership, service, honesty and motivation.
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MOLD HOSPITAL Because we understand the sense of urgency, one of our services for excellence is the one that we call the mold hospital, in which we attend all type of contingency as ruptures or accidents, in this section we guarantee the greatest reaction and flexibility as possible to minimize the stay of the tooling in our facilities.
We have more than 30 years of experience in the sector of the mold, specializing under the heading of automotive, working with industry from articles for the home to the aerospace industry. That is why our people and professionalism is the greatest asset of the company allowing us to offer an integral service.
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MOLD HOSPITAL
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REPAIR AND MAINTENANCE Our objective is to correct minor fails that cause the malfunction of a tooling, until lift molds, with wear completely damaged or poorly operated.
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We are specialists in repairs for molds: • Injection molds: rubber, plastic, magnesium, ceramics, aluminum ,ZAMAC. • Blow molds • Blow molds osberger type • Thermo formed Molds • Compression and transfer rubber molds • Repairing dents with welding application according to the type of damage, grinding and polishing to original figure • Repair and/or recovery of pinch off in blow molds • Die changes in and die of blow machines • Knife Sharpening for cutting pinch off • Change bushings, bolts, punches, cavities • Cleaning, greased and commissioning • Preventive Maintenance.
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ENGINEERING CHANGES We make physical changes required, in parts or components of molds, this type of modifications we adapt to the needs of our customers working at the highest level of accuracy.
• Modifications and changes of direction in the casting • Relocation of inserts and cavities •Injection channels changes • Bolts and punches adaptions • Blow molds modifications in certain areas (marked by the client) for a better finish and performance of the part at the time to carry out the assemblage of thicknesses • Fixed in parts • Continuous improvement in savings rubber and plastic
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• Analysis of partition lines and output angles • Number parts engraving • Pinch off positioning
We solve major problems with the strictest quality standards
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IMPROVEMENTS TO THE PROCESS: We can improve the process of rubber injection at least avoiding 70 percent of waste and 10 seconds less from cycle to cycle.
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MANUFACTURING The experience that we possess allows us to offer solutions to major problems, applying the appropriate engineering to the construction from “zero” of some type of tooling or mold, According to the strictest quality standards implemented by first world customers.
• Production of prototype molds • Manufacture of injection molds • Manufacture of blowing molds • Production of injection molds : - Plastics thermoset - Plastics elastomers - Bimateria sequential injection - Light alloys. • Manufacture of molds for monitor index of fluidity of material • Production of cavities and/or parts of special molds • Production of injection piston • Production of padlocks for injectors high tonnage.
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SERVICE OF LASER WELDING The most important thing for welding COMETA MOLD AND TOOL is to deliver high quality of welding on all metals, including those difficult to weld.
• Used to retrieve sensitive areas and difficult to access • Phil and edges
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Systems of the highest quality and technology We have the highest technology in laser welding, putting at the disposal of the customers a robotic arm of laser welding by fiber optic 400 W, able to weld up to an area of 3 square meters, which allows us to maintain the stability of the mold and reach the areas more difficult.
This technology allows us to save time in the repairs and or modifications to the mold, allowing us to offer a service of the highest quality
This technology we apply to all type of molds, enabling us to offer an integral service, repairing the mold or simply the service of laser welding.
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WELDING SERVICE TIG Welds made with TIG system are stronger, more resistant to corrosion and more ductility that carried out with conventional electrodes. We offer the service of tig or integral service for repairs or maintenance of tooling.
ADVANTAGES OF TIG PROCESS • The welded surface is clean, free of debris. • It allows easier welding. • Less chance of cracks by the action of hydrogen. • Increased protection of the weld zone by the gas. • It can be soldered nonferrous metals. • The process produces no fumes or vapors harmful to health.
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Repair of injection columns molding machines with high tonnage
Welding arc for repair and maintenance is applied for the kind of works with higher damage and less precision , with our expert welders and equipment of last generation allows us to offer an integral service.
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SERVICE OF COMMON WELDS WITH ARC Welds in common with arc the we employ for the repair and maintenance more robust, with our form of welders experts and equipment of last generation allows us to offer an integral service. • Repair of columns of injection molding machines of high tonnage applications of laser welding The most important feature of the coated welding electrodes, the electric arc is produced between the workpiece and a coated metal electrode. The coating protects the interior of the electrode until fusion.
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ADVANTAGES • High deposition indices (most 45 kg / h). • Factors operating in machining applications. • Weld penetration. • Easily sturdy welds are made (with good process design and control) • Depth. • Welding high-speed steel sheets of 5 m / min.
• Ultraviolet light and smoke emitted are minimal compared with manual welding process for coated metal arc (SMAW). • Practically prior preparation of the edges is unnecessary. • The process is suitable for indoor or outdoor. • Distortion much less.
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MACHINED INDUSTRIAL We are a company that offers machined industrial and high precision of the most wide range: • Conventional • CNC Lathe • Conventional trimming • CNC MILLING • Machining Centers • Grinding Machine The machined parts can be from prototype to high-volume. Preparation of all kinds of parts (Parts , rollers, arrows, bushings, etc.) manufacturing for the automotive industry cutting dies
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SUAJES MANUFACTURING FOR THE AUTOMOTIVE INDUSTRY Due to our installed capacity and our expertice in molds and manufacturing processes, we manufacture die cutting tooling type to remove excess plastic in blown parts , this mainly in the automotive industry.
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AUTOMATION Automation is another segment of Cometa mold an tool. We design and manufacture electro pneumatic devices mainly for the finishing and leak test fixtures for automotive industry.
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We make from the idea to start machine about
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SHARPENING TOOLS With the aim of reducing costs for mechanical metal companies we offer the sharpening service of all kinds of tools, universal machines allow us to guarantee a sharpening of the highest quality, optimizing the durability of the tools and reducing costs to our customers.
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We sharpen all kinds of cutters and drills.
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INDUSTRIAL MAINTENANCE AND ENGINEERING SOLUTIONS • Repair, manufacturing and maintenance for parts and components of injection systems. • Manufacture of flanges. • Manufacturing of special pistons. • Repair of arrows.
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QUALITY To ensure our accuracy we have trained personnel to use instruments of metrology as: • FLANG MICROMETERS • DEPTH MICROMETERS • GAUGES • TAB INDICATORS • DIGITAL MICROSCOPE 50X-500X • (RANGES-MIN-MAX READINGS) We have a Partner to perform reverse engineering, CAD generation drawings and models. With a 3D Scanner arm, CMM, which allows us to perform a detail inspection.
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OUR
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PROJECTS
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CONTACT US ING. JUAN CARLOS RODRÍGUEZ Projects and services Cel.: 044 (427) 168.06.30 Tel.: 01 (427) 27.2.24.45 ext 106 mail: ingenieria@cometamold.com
Visit our web site:
www.cometamold.com
ING. JOSE ALFONSO MARTINEZ Planning and Projects Cel: 044 (427)168.06.33 Tel.: 01 (427) 272.24.45 ext 105 mail: planeacion@cometamold.com