Engineering Review July 2014

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July 2014 ` 150 RNI NO. MAHENG/2004/15135

Events Covered

Indulging

Business Continuity technology excellence with

An interface with: Mr. Olivier Tremouille, Managing Director, Socomec Innovative Power Solutions Pvt. Ltd. Page No. 83-84

An exclusive technology overview of machine tools and power industry (Refer Pg.12)

Haas Automation India Pvt. Ltd. - The Haas DS-30Y - Dual-Spindle Turning Center

Volume 14 No.3

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July 2014 ` 150

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Haas Automation India Pvt. Ltd. - The Haas DS-30Y - Dual-Spindle Turning Center

Volume 14 No.3

AUTOMATION

BUSINESS NEWS

Artesyn embedded technologies announces new 85 Watt 1/16th brick fully regulated dc-dc converter

A

rtesyn Embedded Technologies, formerly Emerson Network Power’s Embedded Computing & Power business, announced the new AVD85 family of 85 Watt, 1/16th brick, high efficiency, fully regulated dc-dc converters. The AVD85 offers excellent thermal performance, high power density of 72.5 W/in2 and delivers a peak efficiency of 92 percent. Optimized for high density applications with restricted space, the AVD85 family provides an adjustable output voltage range with a 36 Vdc to 75 Vdc input range.

The high efficiency of the 1/16th brick converters yields an almost flat derating curve - for the baseplate version of the module - to 85 degrees Celsius ambient temperature under forced airflow conditions.

The 3.3 and 12 V modules are the first voltage variants available as standard with the 5 V variant to follow.

Standard product options include baseplate and open-frame, surfacemount or plated through-hole with different pin lengths and positive and negative enable options.

“The launch of the new AVD85 brick family follows the recent announcement of Artesyn’s strategy to become the supplier of choice for board-mounted dc-dc power solutions,” said Andy Brown, technical marketing director for dcdc products at Artesyn Embedded Technologies. “The AVD85 solutions are a part of the continuing enhancement of the product portfolio that will address the growing demand in the communications world for highly efficient power conversion with a lower cost of ownership.”

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| JULY 2014 | ENGINEERING REVIEW

The AVD85 and other new dc-dc product ranges will be available through the company’s global channel network or directly from Artesyn.

Artesyn’s portfolio of dcdc conversion products includes isolated dc-dc converters, covering industry-standard sixteenth to full-brick form factors and power ratings from 6 to 800 watts, and five application-optimized families of non-isolated dc-dc converters. The company also produces non-isolated memory power and voltage regulator modules (VRMs) for processors, as well as a series of special 300 V input high power dc-dc converters and power conditioning modules.

About Artesyn Embedded Technologies Artesyn Embedded Technologies is a global leader in the design and manufacture of highly reliable power conversion and embedded computing solutions for a wide range of industries including communications, computing, medical, military, aerospace and industrial. For more than 40 years, customers have trusted Artesyn to help them accelerate timeto-market and reduce risk with costeffective advanced network computing and power conversion solutions.

Artesyn has over 20,000 employees worldwide across nine engineering centers of excellence, five worldclass manufacturing facilities, and global sales and support offices.

For more information editor@divyamediaonline.com

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AUTOMATION

BUSINESS NEWS

Red Lion launches N-Tron series gigabit power over ethernet plus (PoE+) injectors

New Communication and Connectivity Modules Provide an Integrated Solution for Diverse Industrial Environments

R

ed Lion Controls, the global experts in communication, monitoring and control for industrial automation and networking, announced the addition of the N-Tron series Gigabit 1000-POE+ Power over Ethernet Plus (PoE+) injectors to its industrial networking solutions portfolio. Red Lion’s new injectors deliver both power and data over a single Ethernet cable to any PoE+ or PoE-enabled device, eliminating the need for additional power cables.

“Factories and other industrial sites need ways to add new technology without disrupting existing networks,” said Harry Forbes, senior analyst at ARC Advisory Group.

“Industrially hardened products like Red Lion’s N-Tron series POE+ injectors allow administrators to easily add new IEEE 802.3at devices and take advantage of Gigabit Ethernet speed, which provides insurance against obsolescence.”

The 1000-POE+ is a plug-andplay, unmanaged injector designed to enhance the performance of industrial PoE devices. With a single industrial Gigabit Ethernet port for connectivity to any IEEE 802.3af/atcompliant hardware, the 1000-POE+ is ideal for such applications as security cameras, panel displays and wireless access points in oil and gas, water/wastewater, utility, transportation, mining and factory environments. Providing up to 30 watts of output power and a wider operating temperature than many competi-

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tive offerings, the 1000-POE+ injectors enable users to conserve wiring space and cost while ensuring reliable operation in extreme locations.

“Gigabit Ethernet is quickly becoming the standard in industrial networking, as more video applications, sensors and other devices require faster, higher-volume voice, video and data transfer,” said Diane Davis, director of product management, networking at Red Lion Controls. “The combination of PoE+ and Gigabit makes our new N-Tron 1000POE+ injectors particularly useful for video camera and other applications requiring high-speed communications without needing to run separate power cables.”

Other features of the 1000-POE+ include: ● Rugged compact design: perfect for space-constrained applications

● Hardened metal DIN-rail enclosure: built to support industrial rugged standards for outdoor use For more information about Red Lion’s N-Tron series Gigabit 1000POE+ injectors, please visit www. redlion.net/1000POE+.

About Red Lion Controls As the global experts in communication, monitoring and control for industrial automation and networking, Red Lion has been delivering innovative solutions for over 40 years.

Our award-winning technology enables companies worldwide to gain real-time data visibility that drives productivity. Product brands include Red Lion, N-Tron and Sixnet. With headquarters in York, Pennsylvania, the company has offices across the Americas, Asia-Pacific and Europe.

Red Lion is part of Spectris plc, the productivity-enhancing instrumentation and controls company.

● Extended environmental specifications: -40° to 80° Celsius operating temperature guarantees reliability in the most extreme locations ● Redundant power inputs: 10-30 VDC keeps PoE devices online in the event of a power supply failure ● LED status indicators: quick, ata-glance visual indicators ensure power and connectivity status

For more information, Web: www.redlion.net/together.

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AUTOMATION

BUSINESS NEWS

The HARTING quality and technology

center is researching the world of tomorrow Opening ceremony attended by numerous representatives / Transparent concept fostering an open exchange of ideas / Further growth thanks to campus structure

In establishing the HQT HARTING made a conscious decision in favor of a transparent architectural concept fostering an open exchange of ideas.

The open campus structure enables the addition of further areas.

F

ollowing a one-year construction period, on Friday 27, 2014 the HARTING Quality and Technology Center (HQT) officially opened its doors in connection with an inauguration ceremony. The Harting family, in their function as the company’s owners and managers, welcomed numerous representatives from the world of politics and the business arena to the headquarters in Espelkamp. Here, at the HQT, characterized by a striking architectural concept, HARTING will be researching new technologies, as well as developing quality products and solutions for the world of tomorrow.

“According to our vision, we want to shape the future with technologies for people. In opening our new HARTING Quality and Technology Center we have taken a decisive step forward in pursuing our course“, as Margrit Harting, Senior Vice President and Partner, was pleased to inform some 180 attending guests.

In his speech, Dietmar Harting, Chairman of the Board and personally liable partner, highlighted quality and technology as key drivers of innovation and growth. The new

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HQT will make major contributions to quality assurance throughout the technology group, as Dietmar Harting emphasized.

Dr. Frank Brode, board member Quality and New Technologies, also addressed the positive future aspects. “In establishing the HQT we made a conscious decision in favor of a transparent architectural concept fostering an open exchange of ideas.

The open campus structure enables the addition of further areas, thereby driving future growth“. The realization of an energy concept featuring solar cells, LED lighting and wireless technologies is exemplary for other HARTING buildings, as Dr. Brode went on to explain.

In the name of the employees, Dr. Mareike Lauff, laboratory engineer at HARTING, thanked the owner family for the exceptional architectural concept. “In every corner and on every story it is tangible how the geometry has awakened the building to vibrant life. Short distances enable better communication options and thereby offer the best preconditions for a good team spirit“, as Dr. Lauff commented. Following the official inauguration with various guided tours of the building, the extended HARTING family celebrated on grounds of Plant 1 in Espelkamp. Many of the company’s employees had invited their families and children. Into the early evening

some 1,000 guests enjoyed various attractions and an assortment of culinary specialties.

History ● The fifties: 10 employees, foundation of the central laboratory for the testing and approval of the product range: connectors, automotive electronics, electromagnets, music boxes ● The nineties: 28 employees, HARTING obtains ISO 9001 certification, accreditation of the central laboratory in 1994 ● As from 2010: 53 employees, initial major technology projects

Growth ● New building for further expansion ● One year construction period ● Bundling of competence ● Transparent architectural concept fostering an open exchange of ideas ● Further growth thanks to campus structure ● State of the art technologies geared to cooperation with the HARTING subsidiaries in Zhuhai (China) and Sibiu (Romania) ● Energy concept featuring solar cells, LED lighting and wireless technologies

Facts and Figures ● A total of around 5,000 square meters floor space ● 75 employees ● 1,000 test reports per year ● 100 simulation reports per year ● 10 technology projects per year ● Worldwide quality attendance of Global Business units and production plants ● Audit support (IRIS, TS 16949, Aerospace, CSR, ATEX) Web: www.HARTING.com

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AUTOMATION

BUSINESS NEWS

“Republic of Rwanda” is a partner country with Automation-2014 “Automation 2014 Joins Hands with Govt. of Republic of rwanda for promoting Indian Industries in African continent.”

I

ED Communications Limited in its continual endeavour of promoting INDIAN AUTOMATION INDUSTRIES at global platform has now reached in AFRICAN Countries. AUTOMATION-2014 has reached African Continent. “Republic of Rwanda”, one of the rapidly growing Countries on economical and infrastructural levels is “PARTNER COUNTRY” for AUTOMATION 2014. We are also getting other African developing Countries on board as BILATERAL PARTNER COUNTRIES for AUTOMATION-2014.

Republic of Rwanda will participate in the International Exhibition AUTOMATION-2014 in Mumbai as a partner country. Govt. of Rwanda and other African Countries will have a strong presence at AUTOMATION2014 with Government representatives, Business delegations participating, is an indication of the growing links with India in the Engineering, Electrical and Projects Industries.

We are proud to serve INDIAN Industries for their economical growth through business development on the platform of AUTOMATION-2014, said Mr. M. Arokiaswamy, Managing

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Director of IED COMMUNICATIONS LIMITED. Republic of Rwanda is the most rapidly growing economy in East Africa. Rwanda is growing at 8% average year-on-year GDP growth, stable inflation and exchange rate.

Rwanda has a very Sound macroeconomic management and robust fiscal discipline. Rwanda has a clear vision for growth through private investment set out by President Paul Kagame throughVision 2020. Rwanda is an open market of over 11 million people with a rapidly growing middle class. Mr. M. Arokiaswamy, Managing Director of IED COMMUNICATIONS LTD, organizers of AUTOMATION-2014 said Republic of Rwanda is increasingly attractive destination for foreign investments.

There is a great opportunity for Indian Industries to develop business.

Rwanda is the most competitive place to do business in East Africa and it is 3rd in African Country as per Global Competitive Index Report 2013-2014. In Rwanda, new Special Economic Zone is developed and operational.

More zones are planned on the districts level. Rwanda has very high labour efficiency and offers an excellent and flexible supply of labour. Rwanda’s workforce is also demonstrating increasing capacity or knowledge-based industry. Govt. of Rwanda is a very Investor-friendly government committed to the market economy, which is very inspiring for Indian Industries and especially for AUTOMATION Industry. Indian Industries , specifically AUTOMATION Industries must grab potential opportunities for investment abound, particularly in the sectors

such Infrastructure, Energy, Information and Communication Technology, Mining, Manufacturing, Real estate and Construction & Financial Services & Agriculture.

AUTOMATION 2014 in INDIA is the only platform to examine new foundations for progress, to improve existing products and processes. For knowing the wide range in innovations in science & technology to shape the bright future we look forward to your visit in AUTOMATION 2014 in Mumbai, India!

AUTOMATION 2014 will also organize knowledge based technical conferences. An in-depth discussion with experts on various subjects like Innovations in Technology, Foundation Field-bus Technology, Safety and Security, Tank Automation & Metering will be organized during Exhibition. Automation 2014 is the platform where you will find sustainable solutions for your business profitability, optimization of plans, cleaner and greener operations, safer and energy efficient.

A flagship event of IED Communications, “AUTOMATION” is the biggest show in South East Asia and the second biggest show in Asia after the “IAS Shanghai”. The 9th edition of Automation 2014 will be held from 15 to 18th October 2014 at the Bombay Exhibition Centre, Mumbai- the financial capital of India.

For more information Web: www.iedcommunications.com

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Contents

ENGINEERING

REVIEW Monthly Magazine On Engineering & Allied Industry

Publisher - Shilpa Kadam CEO - Shekhar Dongre

COVER STORY

Editor - Rajeev lyer CMO- Shirish Dongre

Indulging business continuity with technology excellence Mr. Olivier Tremouille, Managing Director, Socomec Innovative Power Solutions Pvt. Ltd.

83 - 84 TECHNOLOGY LEADER

FACE TO FACE maxon motor : The legacy of technology perfection

80

“Bright” Roller Burnishing Tools - A Boon to Burnishing Excellence

Eccerobot built with maxon DCX motors and Eugen Elmiger, CEO of maxon motor

148 INDUSTRY SPEAKS

PC|SCHEMATIC: Time saving electrical CAD software

138

Impact of Union Budget on Logistics and Supply Chain Industry

Mr. Ove Larsen International Sales Director, PC|SCHEMATIC A/s, Denmark

152

MECON plays a pivotal role in Nation Building

154

Mr. S.A. Mohan, CEO, Maini Materials Movement Pvt. Ltd,

TRENDSETTER

Mr. A.K. Tyagi, Chairman-cum-Managing Director, MECON Limited

Cutting edge technology Dagger Master sees the big picture for small components

PORTFOLIO

164

Mangesh Awate, Dy. General Manager-Business Development, Dagger Master Tool Industries Ltd.

SUCCESS STORY 132 “AUTOMATION” is the biggest trade fair in South East Asia and the second biggest in Asia

170 Akar Tools’ global presence

Mr. Sunil Todi, M D., Akar Tools Ltd.

Grind Master takes ‘Brand India’ to the globe

180 Bray Control : Maintaining the global leadership

PRODUCT SHOWCASE .......... 197

174

Mrs. Mohini Kelkar, Managing Director, Grind Master Machines Pvt. Ltd.

PROJECT UPDATE

FOR ADVERTISING ENQUIRY CONTACT : E-mail: shekhar@divyamediaonline.com

.......... 209

Advisory Board (Editorial) Director, Flir Systems India Pvt. Ltd. Mr. T. P. Singh : Mr. Vijay Pimparkar : Ex-General Manager, Godrej & Boyce Mfg. Co. Ltd.

Mr. Gautam Kulkarni : CEO, Hafi Electra Pvt. Ltd. Mr. Ashok Sheth : Chairman, Solitaire Machine Tools Ltd. Prof. R. Sreedaran : Faculty, Atharva College of Engineering Mr. Ravin Mehta : Managing Director, Neel Controls/Neel Industrial Systems Pvt. Ltd.

Mr. C. S. Limaye :

Director, Supertech Instrumentation Services India Pvt. Ltd.

Mr. S. A. Mohan:

Chief Executive Officer, Maini Materials Movement Pvt. Ltd.

Mr. Rajeush Ballamwar : Director, Prolific Systems & Technologies Pvt. Ltd.

Mr. P.K. Balasubramanian: President , VBS Corporate Services Marketing Team : Ladoji Pendurkar, Bhavin Shah, Bharat Shah, A.Purohit, Vinod Surve, Kavita Chaudhari Designer & Layout Arun P. Shinde, Pradeep M. Pillalamarri, Dinesh S. Gawade Circulation Executive Satish Kadam, Amol Ranshur

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All rights reserved. No part of this magazine may be reproduced in any form without the permission of the Editor. ENGINEERING REVIEW is owned, printed & published by Shilpa Kadam, published from 3rd Floor, Harmony Tower, Netaji Subhash Road, Court Naka, Thane (W) Thane-400 602 Tel: +91 22-25380574/75 Telefax: +91-22-25418254, Editor : Rajeev lyer. Important : Whilst care is taken prior to acceptance of advertising copy, it is not possible to verify its contents. ENGINEERING REVIEW can not be held responsible for such contents, nor if any losses or damages incurred as a result of transactions with companies, association or individuals advertising in the publications. Articles, interviews published in ENGINEERING REVIEW are the personal vie-ws and expressions of its authors. ENGINEERING REVIEW does not necessarily agree to it. ENGINEERING REVIEW can not be held res-ponsible for such articles / interviews.

We therefore recommend that readers make necessary enquiries before sending any money or entering into any agreements with advertisers or otherwise act-ing on an advertisement in any matter whatsoever.

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July 2014

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Contents AUTOMATION SECTION

AIR COMPRESSORS SECTION

BUSINESS NEWS

NEWS UPDATE

02 Artesyn embedded technologies announces new 85 Watt 1/16th brick fully regulated dc-dc converter 04 Red Lion launches N-Tron series gigabit power over ethernet plus (PoE+) injectors 06 The HARTING quality and technology center is researching the world of tomorrow 08 “Republic of Rwanda” is a partner country with Automation-2014 18 Relaunch of www.nord.com with optimized usability-on mobile devices too

24 Atlas Copco’s VSD compressors now in entertainment theme park

TECH TRENDS

88 Parker Hannifin’s AC30V series provides a flexible, modular, AC variable frequency drive solution for pump & fan control 94 Double Compression Cable Glands : New IP 68 Solution 96 Integration decides about success in engineering 98 Rollon Linear Bearings for CNC 102 ‘Slide and Roll’: Drylin W hybrid bearings from igus

26 CSA GROUP opens its first testing and certification laboratory in Bangalore, India 28 EPC INDIA & Hannover Milano Fairs join hands for IESS – Industrial Supply 2014 32 MHI receives order for large-scale polyethylene plant project in the USA for ExxonMobil chemical

MATERIAL HANDLING SECTION

MACHINE TOOLS SECTION

BUSINESS NEWS

167 Yale–Maini Road Show at Gurgaon 168 Armes Maini is now a sought after partner of Indian e-Commerce Industry

NEWS UPDATE

36 Omax Autos Ltd. forays into truck assembly 42 Precision camshafts partners with EMAG Germany to introduce assembled camshafts technology in India 44 Royal interest in metal 3D printing 46 Aequs eyes growth in USD 12 billion automotive component manufacturing market TECH UPDATE

124 130 136 146

ENGINEERING SECTION NEWS UPDATE

Advanced ballbar training achieves “better than new” machine tool accuracy Integrated Automation for CNC Turning Haas Automation partners with Scuderia Ferrari Why energy efficient motors?

LASER TECHNOLOGY SECTION NEWS UPDATE

34 LASER World of PHOTONICS INDIA starts its series of roadshows across India

WATER TREATMENT SECTION NEWS UPDATE

POWER INDUSTRY SECTION BUSINESS NEWS

48 50 52 54 58 70

Grown strong CG expands its RMU capacity to cater to the Indian Subcontinent Hercules by Actronair wins ARBS Product excellence award 2014 Delta introduces 2 new models from PMF Panel Mount Power supply series Eaton releases its first sustainability report for India Lapp India sets up its first warehouse in Maharashtra

TECH UPDATE

106 112 114 119

Measuring with Digital Clamp-Meters OBO : Under Floor Systems (UFS) High frequency oscillations due to driver coupling Higher output of Solar Installations with tracking systems

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July 2014

78 A.T.E. offers effective solution for API effluent treatment

SURAFCE FINISHING COATING SECTION TECH TRENDS

86 Williamson’s innovative solutions for improving productivity and quality through noncontact temperature measurement

INDUSTRIAL CLEANING SECTION TECH TRENDS

142 Enhance shop floor productivity Roots Multiclean shows how www.engrreview.com

TECHNICAL TRAINING ON OPERATION & MAINTENANCE OF

CONTINUOUS CASTING MACHINE Electrotherm has launched a training program tailored to the needs of steel industry. This Training Program is well designed by the caster experts to provide basic theoretical and high level on the job practical training for operation & maintenance of continuous Casting Machine.

Classroom teaching of various related subjects hands-on demonstrations of various components and mechanisms.  Participants to operate all systems of the caster  Participants to disassemble and reassembles all critical assemblies like mould box assembly, foot roll assembly ...  Trouble shooting 

COURSE DURATION: 20 working days TRAINING FEES: BATCH SIZE:

Rs. 25,000/- (Rupees Twenty Five Thousands only) per participant (Fees include Training Charges, Study Material, Lunch and Refreshments) ) 20 participants per batch

TRAINING EXPERTS & INSTUCTORS

Entire training program will be conducted by experts of various engineering disciplines. These experts will include managers / engineers / supervisors actually involved in manufacturing / installation / servicing of Continuous Casting Machines, as well as experts in specialized fields of metallurgy, instrumentation / controls, electrical and automation. Hands-on practical will be taught and supervised by some of these faculties and technicians and engineers from Electrotherm.

FACILITY AVAILABLE

A continuous casting machine with all systems and assemblies in working condition is installed for the purpose of training and all mechanisms are fully operational.

FOR PARTICIPATION/ QUERY: Course Co-coordinator,

ELECTROTHERM TECHNICAL TRAINING & DEVEDLOPMENT CENTRE INDUS UNIVERSITY CAMPUS, VILLAGE: RANCHARDA, VIA: THALTEJ, AHMEDABAD – 382 115 (GUJARAT)

PHONE: +91 2764-260277-8-9 Extension: 1023 MOBILE: +91 9687673962 EMAIL: ashok.upadhyay@electrotherm.com; Jayendra.vyas@electrotherm.com

AUTOMATION

BUSINESS NEWS

Relaunch of www.nord.com with optimized usability – on mobile devices too

T

he complete world of drive technology at the tip of a finger: the NORD DRIVESYSTEMS website has been relaunched with a fresh look and enhanced usability on mobile devices.

At www.nord.com, users from all industry sectors will find the right drive solution for any task. Product details, reference projects, and the download section are neatly arranged for PCs, tablets, and smartphones alike. Navigation is equally simple and comfortable via mouse and touchscreen.

For major national markets, there are local language websites from NORD subsidiaries, for instance in Chinese, Vietnamese, and Portuguese (BR).

The well-organized product section provides comprehensive information on all available gearboxes, motors, and drive electronics units as well as a special focus on energy-efficient motors. The individual product feature pages contain detailed characteristic data and include all the relevant links to documentation and software. Users can generate CAD files and 3D models in virtually no time.

company founded in 1965 now has over 35 subsidiaries worldwide.

The closely meshed sales and service network ensures optimum availability for short delivery times and customer-oriented services.

NORD produces a wide variety of drive units for torques from 10 to 200,000 Nm, electric motors with powers from 0.12 kW to 200 kW as well as the necessary power electronics in the form of frequency inverters and servo controllers.

Inverter solutions are available for classical installations in the switch cabinet and for decentralised and fully integrated drive units.

Company background

The re-designed NORD website adapts to mobile devices, providing easy instant access to information on drive systems

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NORD DRIVESYSTEMS develops, produces and sells drive technologies with around 3.000 employees, and is one of the international leaders in the industry. In addition to standard drives, NORD supplies applicationspecific concepts and solutions, even for special applications, for example with energy-saving drives or explosion-protected systems. Gross sales amounted to approx. EUR 450 mn in the 2012 business year. The

For more information Web: www.nord.com

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ENGINEERING REVIEW |

20

| July 2014

3-Level Topology

Power Modules for Your 3-Level Solutions

5kVA up tp 240 kVA Comprehensive 3-level portfolio NPC and TNPC topologies 20A up to 600A 600V, 650V, and 1200V Higher efficiency especially for solar and UPS Less filtering efforts due to better harmonics

Solar Energy

Power Quality

Power Supplies

www.semikron.com/contact

SEMIKRON Electronics Pvt. Ltd. EL-148, T.T.C Industrial Area, MIDC Electronics Zone, Mahape, Navi Mumabi - 400710. CIN: U32106MH1983PTC029136 Tel : +91 (22) 2762 8600, Fax : +91 (22) 2762 8641, Web : www.semikron.com

Interface

Highest degree of variability.

For each application purpose.

MENNEKES Electric India Ptv. Ltd. No. 2 D, Dhanakottiraja Street Ekkattuthangal 600 097 Chennai – INDIA Tel. 044 222 535-61 / -62 / -63 Fax 044 222 535-65 | info@MENNEKES.in

“AMAXX DUO provides switched and interlocked safety as multiple distributor.”

AIR COMPRESSORS

BUSINESS NEWS

Atlas Copco’s VSD compressors now in entertainment theme park

A

tlas Copco, a world-leading provider of sustainable productivity solutions, powers the entertainment theme park, Adlabs Imagica’s animatronics equipment with compressed air solutions. Choosing VSD compressor technology from Atlas Copco has helped Adlabs Imagica achieve major energy savings, safety and environment friendly operations. Adlabs Imagica, entertainment theme park was opened in April 2013. The park is owned and operated by Adlabs Entertainment Limited (AEL), and promoted by Manmohan Shetty.

It is located near Khopoli on Mumbai-Pune Expressway in Maharashtra. The park is spread over 300 acres and offers entertainement, dining, shopping and can accommodate over 20 000 visitors and features 26 attractions along with five themed restaurants.

VSD Compressors in Adlabs Imagica: Balanand Anand, General Manager, Ride Engineering at Adlabs Imagica explained, “The compressed air in the amusement park is mostly used in powering up the animatronics equipments, some of the show action equipments and effects, in the restrain systems, safety interlocks and braking systems of wildest and biggest roller-coasters “The Nitro”, and other attractions namely Rajasaurus the river adventure, Deep Space the

GA 55 VSDFF : The solution for their requirement.

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| JULY 2014 | ENGINEERING REVIEW

roller coaster travelling along galaxies and black holes, Salimgarh dungeons. Mr. India theme movie is back with a super character called Toota Phoota. Our requirement was of compact and quiet compressor units, as it was to be kept very close to the ride . Our other main concerns were proper service support and proximity of service centres.”

Vincent Pijnenberg, Chief Operating Officer, added, “When we came for compressors, it was only Atlas Copco. We have been using Atlas Copco compressors in 11 of our attractions in the park.”

Atul Bhargava, National Sales Manager, Atlas Copco (India) Ltd. emphatically said, “The selection of VSD compressors clearly certifies that the customer is truly focussed on saving energy. The VSD not only saves energy on part loads but also helps in keeping the earth green.”

Manmohan Shetty, The Serial Entrepreneur of Adlabs Imagica, said, “The target is to make this park world class.”

Atlas Copco is proud to be associated with Adlabs Imagica in this wonderful journey.

Atlas Copco is a world-leading provider of sustainable productivity solutions. The Group serves customers with innovative compressors, vacuum solutions and air treatment systems, construction and mining equipment, power tools and assembly systems. Atlas Copco develops products and service focused on productivity, energy efficiency, safety

and ergonomics. The company was founded in 1873, is based in Stockholm, Sweden, and has a global reach spanning more than 180 countries.

In 2013, Atlas Copco had revenues of BSEK 84 (BEUR 9.7) and more than 40 000 employees.

Atlas Copco (India) Ltd. started operations in 1960, and has 22 offices across India, the registered office being at Pune. In 2012, Atlas Copco (India) Ltd. had about 2500 employees and in the period from 1st April 2012 to 31st March 2013, revenues of INR 2 600 cr (MEUR 400).

Atlas Copco’s Compressor Technique business area provides industrial compressors, vacuum solutions, gas and process compressors and expanders, air and gas treatment equipment and air management systems. The business area has a global service network and innovates for sustainable productivity in the manufacturing, oil and gas, and process industries. Principal product development and manufacturing units are located in Belgium, Germany, the United States, China and India.

Industrial Air is a division within Atlas Copco’s Compressor Technique business area. It develops, manufactures and markets oilinjected and oil-free air compressors, vacuum pumps, gas generators, air treatment solutions and compressor controls and monitoring under several brands. In addition to serving a wide variety of industries, dedicated solutions are also available for marine, railway and oil and gas customers. The division’s focus and main drive is to further improve its customers’ productivity. The divisional headquarters and main production center are located in Antwerp.

For more information Web: www.atlascopco.com

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ENGINEERING

BUSINESS NEWS

CSA GROUP opens its first testing and certification laboratory in Bangalore, India

C

SA Group, a global leader in testing and certification services and a standards development organization, inaugurated its first highly specialized testing and certification laboratory in Bangalore, India. The new laboratory will offer testing and certification for medical and healthcare, industrial control products, automation and IT/AV technology products, appliances, and control equipment.

“The launch of our new laboratory in India is a milestone for CSA Group and is a part of our overall global business growth strategy in Asia,” said Ash Sahi, President and CEO, CSA Group. “Today, India is increasingly moving towards efficient and sustainable manufacturing to meet global standards and product safety is becoming paramount to consumers and businesses. Our new

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lab has been designed to provide sophisticated testing and certification services to Indian manufacturers and help them attain access, acceptability and competitiveness in the global marketplace.”

The new lab is staffed with highly trained engineers who provide the latest testing and certification services in accordance with applicable safety and performance standards, and consists of a digitilized training room and cutting-edge testing equipment from North America and Europe. Training and awareness programs will be offered to manufacturers, government officials and students on global standards and regulatory requirements for safety, the environment and sustainability.

These training programs will help encourage an understanding of the importance of standards as well as testing and certification in a global market.

“This new facility will offer Indian manufacturers world-class compliance services in multiple business segments to help them reach global markets,” said Saibal Mukhopadhaya, CSA Group Country Manager, India. “The lab will also provide testing and certification services for both local and global clients intending to sell products in India. In a few months, we plan to expand our service offerings to provide hazardous locations testing and certification for manufacturers and exporters across markets.”

CSA Group’s new 2,500 m2 lab is situated in the Beary’s Global Research Triangle (BGRT). The BGRT is the first building to receive the platinum LEED certification from Indian

Green Building Council and United States Green Building Council with the highest energy savings of over 54 per cent and water usage reduction of more than 41 per cent. It is a zero discharge building fully dedicated to research and development facilities.

CSA Group is among the leading global testing and certification organizations with 37 offices in 14 countries. CSA Group has been expanding to help meet the needs of clients in Asia. In addition to the new lab in Bangalore, CSA Group has labs in Shanghai, Shenzen, Guangzhou, Kunshun, Taipei and Seoul.

These state-of-the-art facilities also provide testing and certification for industries including hazardous locations, alternative energy, medical and health care, automotive and appliances.

For more information CSA Group Web: www.csagroup.org

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info@rishabh.co.in

ENGINEERING

BUSINESS NEWS

EEPC INDIA & Hannover Milano Fairs

join hands for IESS – Industrial Supply 2014 A global partnership for boosting engineering sourcing from India through IESS

Cooperation Agreement Signing Ceremony between EEPC & Hannover Milano India Pvt Ltd.

E

ngineering Export Promotion Council India (EEPC INDIA) has signed a COOPERATION AGREEMENT with Hannover Milano Fairs India Pvt. Ltd. (HMFI), the Indian subsidiary of the largest and oldest engineering trade fair organizer, Deutsche Messe AG, Germany. The agreement was signed to organize largest engineering sourcing show of the country “India Engineering Sourcing Show – Industrial Supply INDIA”. Ministry of Commerce, Govt. of India and EEPC INDIA have been partners for over 20 years promoting Indian engineering exports and representing India in the international platforms by Deutsche Messe worldwide, taking the India industry to the World. Industrial Supply is the platform where Indian companies’ exhibit at Han-

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nover Messe under the co-operation agreement between IESS and Industrial Supply. They aim at bringing this partnership in India as well.

The partnership is set to explore new avenues of growth for the Indian Engineering Expertise to the world, through various joint activities.

With over 300 companies under one roof, this partnership is expected to generate business opportunity of more than 3000 CR, will work as a catalyst in propagating exports in the engineering sector and aims at leveraging Export Growth of India as well as exploring opportunities of Engineering Expertise to the world thereby representing India in the international platform. The Cooperation Agreement was signed

by Mr. Bhaskar Sarkar, Executive Director & Secretary, EEPC India & Mr. Wolfgang Pech, Global VicePresident, Deutsche Messe AG in the presence of Mr. Ravi Capoor, Joint Secretary, Ministry of Commerce & Industry, Govt. of India.

At the press gathering Mr. Ravi Capoor, Joint Secretary, Ministry of Commerce & Industry, Govt. of India, said “the government under the leadership of Prime Minister Mr Narendra Modi is keen on supporting the industry efforts to reach out to more and more parts of the world and this agreement has come at a right time. IESS will also provide an opportune platform to the Indian MSME sector to reach out to the global buyers.”

Mr. Anupam Shah, Chairman EEPC INDIA, said, “With this agreement, we will be roping in the vast experience and technical knowhow Continue on page no.30

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(SME), etc. EEPC INDIA now plays a prominent role as a trade advisory body and has a mandate to promote bilateral trade and investment in Engineering Sector. EEPC INDIA, an ISO 9001:2000 certified body has a wide network of offices in India and has MOUs with various overseas trade promotion bodies.

About IESS:

Signing of the Cooperation Agreement between EEPC & Hannover Milano India Pvt Ltd.

Continued from page no.28 of HMFI in the organizing the Industrial Supply segment of IESS 2014. I do believe that the joint development of industrial supply subcontracting segment will have a multiplier effect in further strengthening the IESS property and will allow our members to witness the latest technologies and needs of global buyers.”

Mr. Wolfgang Pech, Global Vice-President, Deutsche Messe AG, said, “This cooperation will explore new business opportunities for Indian manufacturing sector from International Buyer Delegations visiting the show. HMFI will bring more than 120 International technology manufacturers to participate at the show.”

India Engineering Sourcing Show a is India’s largest display of engineering products and services and focuses on building global partnerships with India. IESS showcases the latest technology and is a preferred meeting place for buyers and sellers all over world, acting as a opportune platform for product launches partner searches etc.

About Hannover Milano Fairs India Pvt Ltd: Hannover Milano Fairs India Pvt Ltd (HMFI) is a wholly owned subsidiary of two of the world’s leading trade fair organizers Deutsche Messe AG, Germany and Fiera Milano, Italy.

HMFI have been bringing world class trade fairs into the Indian market for Indian and international enterprises since 2007.

The strong international contacts and the vast expertise and best trade fair practices of its parent companies are deployed in the fairs in India which is the USP of fairs of HMFI. Exhibitors and visitors will gain from the professionalism of the international leaders.

About EEPC INDIA: Set up by the Ministry of Commerce & Industry, Government of India in the year 1955, EEPC INDIA has been serving its ever-growing strength of over 12,000 members from amongst large Corporate Houses, Star Trading Houses, Small & Medium Scale Units

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For more information editor@divyamediaonline.com

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ENGINEERING

BUSINESS NEWS

MHI receives order for large-scale polyethylene plant project in the USA for ExxonMobil chemical

M

itsubishi Heavy Industries America, Inc. (MHIA), fully owned subsidiary of Mitsubishi Heavy Industries, Ltd. (MHI), has received an order from ExxonMobil Chemical Company (ExxonMobil) for two large-scale polyethylene (PE) plant lines with a combined production capacity of 1.3 million tons per year.

The PE plant on order is to be constructed on a site adjacent to ExxonMobil’s existing plant near Houston, Texas. Earlier MHI received an order to provide engineering design, land preparation work, etc. at the site. The latest contract covers engineering, procurement and construction (EPC).

The new contract includes two PE plant lines each having a production capacity of 650,000 tons per year, consisting of reaction equipment as well as finishing, packaging and shipping equipment.

It also includes the construction of utility facilities for water, air and steam.

The Polyethylene plant project is an ExxonMobil expansion project to increase a capacity of its existing complex near Houston to produce the plastic polyethylene. The product will be a premium-grade polyethylene which can be used to make lighter and lower cost packaging products with smaller environmental footprints.

The PE expansion project is part of a multibillion-dollar project of ExxonMobil. ExxonMobil estimates that the multibillion-dollar project including the PE expansion will create 10,000 area jobs during its

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construction and will create about $870 million of economic activity annually once it’s up and running.

MHI has enjoyed a favorable relationship with ExxonMobil for some time. In addition to a robust track record in orders for large-scale compressor turbines for ExxonMobil’s ethylene plants, in 2011 MHI completed a project to construct a large-scale PE plant (two lines), also with a total production capacity of 1.3 million tons per year, as part of a petrochemical complex ExxonMobil owns on Jurong Island in southwest Singapore.

To date MHI has received orders for a total of 13 PE plants.

The latest contract was successfully concluded thanks not only to this track record but also to the client’s high evaluation of MHI’s capabilities in PE plant engineering.

The U.S market for chemical plants is expanding rapidly today amidst increasing production of shale gas. In view of this market trend, in April 2013 MHIA expanded an Environmental Systems Division and newly established Environmental and Chemical Plant Division in Houston.

Going forward, liaising closely with this new base the company looks not only to strengthen its ties of trust with ExxonMobil but also to undertake proactive sales activities in the U.S.’s increasingly vibrant chemical plant market.

For more information editor@divyamediaonline.com

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LASER TECHNOLOGY

BUSINESS NEWS

LASER World of PHOTONICS INDIA starts its series of roadshows across India Road shows to feature the application of Lasers and photonics in various industries

T

he first road show organized by the LASER World of PHOTONICS INDIA in Mumbai kickstarted the series of road shows to be organized in several key industrial and academic cities of India leading upto the final exposition to be held in Bangalore from 23rd – 25th September 2014.

The first road show on “Importance of Lasers in Metal Forming Industry” and “Modern advance research in Science using Lasers” took place on 23 June 2014 in Mumbai. India’s renowned scientific and industrial experts, including Dr. Lalit Kumar, Managing Director, Laser Science and Dr L M Kukreja – Head, Laser Materials Processing Division, RRCAT were present at the roadshow and are also actively involved with the LASER World of PHOTONICS INDIA..

Laser Application in metal forming – Laser forming has become a viable process for the shaping of metallic components, as a means of rapid prototyping, adjusting and aligning. Metal forming by using laser cladding, cutting, welding & hardening is a highly flexible, rapid and low-volume manufacturing process. The cost of the forming process is greatly reduced because no tools or external forces are involved. Use of Laser in Scientific Research – The invention of laser has affected the field of scientific research to a very vast extent. Today scientists, lab technicians, engineers, and industrial technicians utilize lasers to perform a wide range of important tasks; as today a variety of customized laser technologies have been developed over the years.

The second roadshow of this series was held in Surat on 27th June 2014. The roadshow focused on the “Use of Laser Technology in Jewellery and Textile Industry” and was addressed by Dr. Arvind Patel, Managing Director, Sahajanand Laser Technology.

“Surat being the diamond hub of India is always keen to upgrade and adopt

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the advancements in laser technology which helps them to enhance their manufacturing processes. Surat accounts for about 90 percent of the estimated 60,000 crore export of the precious stones from India. “LASER World of PHOTONICS INDIA 2014” has taken this initiative to demonstrate the diverse use of Lasers and Photonics across different application industries.” said Dr. Arvind Patel, Managing Director, Sahajanand Laser Technology.

He further added; “As leaders in the field of Lasers for the Diamond market in Surat, we realize the importance of precision in diamond cutting and shaping with virtually no loss. The need to improve existing technology and process system with more advanced instruments has always been the driving force in the growth of laser application.”

The textile industry also uses laser to cut and engrave fabrics. As compared to traditional methods, laser offers several advantages such as fast cutting speed, reduced time consumption, a non-contact cutting and no tool wear. Thus, using this technology would be more efficient and productive if the right method of laser cutting process is used to replace the conventional cutting methods. Mr.Bhupinder Singh, Deputy CEO – MMI India Pvt. Ltd said: The LASER World of PHOTONICS INDIA roadshow series is our effort to educate and highlight the importance of lasers and photonics across various applications. This technology offers immense precision and offers quick turnaround with minimum investment and less human interference. We hope that the attendees gain maximum information from these sessions.

The strength of lasers include reduced manufacturing downtime, increased efficiency and accuracy hence increased productivity. This is one of the major reasons that despite uncertainty in the current economic scenario, companies look to invest in research and devel-

opment in the arena of laser technology.

This investment is the foundation for productive operations which will convert into profit in the near future for the concerned business.

About LASER World of PHOTONICS & LASER World of PHOTONICS INDIA The LASER World of PHOTONICS trade fairs and their congresses are the most important marketplaces and think tanks of the global laser and photonics industry and its users. They combine research and application and promote the use and ongoing development of optical technologies. Messe München International has staged LASER World of PHOTONICS every two years since 1973. The World of Photonics Congress takes place in parallel, the largest Photonics Congress in Europe with the active involvement of the world’s leading organisations.

LASER World of PHOTONICS INDIA revolves around innovative products as well as their industrial solutions and applications, which reflects actual developments in the industry around the world. LASER World of PHOTONICS INDIA intends to boost growth of the Indian laser industry by focusing on the industry’s leading technologies. It offers opportunities to exhibitors and visitors alike.

About MMI India As part of its international strategy, Messe München founded its own affiliated company in India with a registered office in Mumbai, in September 2007.

MMI India Pvt. Ltd. has been founded to provide Messe München with timely and competent organisational support for its increasing involvement in India. With 10 subsidiaries in Europe and in Asia - and over 60 foreign representatives covering more than 100 countries, MMI has a network that spans the globe

For more information www.world-of-photonics-india.com

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MACHINE TOOLS

BUSINESS NEWS

Omax Autos Ltd. forays into truck assembly

One of the leading manufacturers of Auto and Non Auto components in India...

Mr. Devashish Mehta, Head Strategy & NBD Omax Autos Ltd

O

max Autos Limited has been one of the leading tier one supplier to OEMS in critical assemblies like frame assembly in CV segment, however a step further was planned recently by making the complete vehicle assembly. In this direction a successful initiative was taken by Omax Autos Ltd, by getting awarded an initial order of 20 Vehicle assemblies from a renowned truck OEM. Omax Bangalore facility has rolled out its first truck assembly in March 2014 and has successfully forayed into the truck assembly segment. Omax Autos Ltd, a 1200 crore group, with its presence in 2W, 3W, Off Highway, Passenger Car, Commercial Vehicle & Railways, has recently taken a giant leap in its commercial vehicle business.

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Speaking on the occasion, Kishor Karnataki, President & CEO – PC & CV said, “A focussed assembly cell has been created in Bangalore plant, where the truck is assembled in 3 stages starting from frame assembly, engine & power train dropping & third stage as cabin assembly with tuning. Upon completion of initial batch successfully, Omax will work with the customer to invest for developing, a focussed infrastructure for high volume assembly line. Omax is currently having two CV focussed plants in Lucknow, Pantnagar & its Bangalore facility has expanded its CV business with more leading OEMs in south region adding to its prestigious customer base.”

According to Devashish Mehta, Head Strategy & NBD Omax Autos Continue on page no.40

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MACHINE TOOLS

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corridor rates, we are confident of an upswing this year & we will encash on this by targeting similar premium assemblies” adds Devashish.

With a continued passion for performance, Omax Autos Ltd is expanding its wings with its expertise in commercial vehicles to enhance value addition to its customers.

ABOUT OMAX AUTOS LTD.

Kishor Karnataki, President & CEO – PC & CV testing the vehicle

Continued from page no.36

Complete vehicle assembly

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Ltd. said, “Omax autos have been a major player in the auto component segment for the last 30 years. We started with motorcycle frames & accessories for major OEMS such as HMC, HMSI, TVS, Yamaha and many more & diversified into CV segment in 2007 by undertaking the complete chassis assembly for Tata Motors heavy commercial vehicles.

Currently Omax is the largest chassis assembly tier 1 manufacturer in India with a peak volume catering to 45 thousand vehicles per year.

Our vision was to start making the complete truck assembly at our facility to showcase our engineering strengths & now we have taken a step towards that vision by undertaking the complete suspension, power train transmission & cabin assembly for a renowned global OEM from Bangalore manufacturing facility.

We are targeting an annual volume of 10,000 vehicles in 3 years.”

“Even though the CV space has seen a significant dip in volume due to high interest rates & stagnant freight

Established in 1985, the company specializes in sheet metal components, tubular components and machined components. Focused on performance, OMAX is amongst the prime OEM (parts and assembly) suppliers. With a turnover of INR 1,300 crore in year 2012, more than 6500+ work force and several international accreditations, it features in the list of top 10 automotive component manufacturers in India.

OMAX’s success is powered by its advanced manufacturing facilities.

Starting with its first plant in Dharuhera, Haryana, today, the company has nine fully-functional manufacturing plants across India. The company has robust engineering process capabilities boasting a comprehensive range of modern machines and production facilities designed to give optimum output as per customers’ specifications.

Omax has expanded its reach by providing a wide gamut of Assemblies, Sub-assemblies, Frames, Bus Structure Assemblies, Tools Fixtures and SPM. The range of products finds application in segments like Automotive (2W, 3W, PC & CV), Homeware, Off Highway and Railways & Heavy Fabrication.

For more information Web: www.omaxauto.com

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MACHINE TOOLS

BUSINESS NEWS

Precision camshafts partners with EMAG Germany to introduce assembled camshafts technology in India • PCL will introduce the new ‘Force Free Heat Shrink’ technology in India and offer this solution to OEM’s around the world and in India • PCL will be a one-stop solution provider for Chilled Cast Iron, Ductile Iron Induction Hardened and Assembled camshafts for mid-size passenger cars - all Under One Roof • PCL plans to develop next generation camshafts which will be required by OEMs in FY 2020

P

recision Camshafts Limited (PCL), one of the world’s leading Chilled Cast Iron camshaft manufacturer announced a strategic alliance with EMAG Germany, to acquire the widely proven and accepted Assembled Camshaft technology which uses the ‘Force Free Heat Shrink’ - a process which EMAG has patented.

The improved cost competitive process developed through this alliance between PCL and EMAG Germany will be the first for any Indian component manufacturer.

PCL will have exclusive rights to this new technology worldwide.

This PCL- EMAG alliance will further strengthen the market leadership of both entities in the coming years and will further help in developing next generation camshafts.

Assembled Camshafts are used predominately by OEM’s in Europe and now China and some developed countries, have increased strength of material and are lighter in comparison to conventional camshafts, both of which help in improving fuel effi-

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ciency and reducing emission. Over the years, PCL has achieved success across the world, manufacturing over one million ‘Chilled Cast Iron’ camshafts per month. PCL has also recently introduced ‘Ductile Iron Induction Hardened’ camshafts to its stable of products and with the introduction of Assembled Camshafts, PCL will be the only camshaft manufacturer in India, thereby becoming a one-stop-solution for camshafts required by mid-size passenger cars globally - All Under One Roof.

Speaking on the occasion Mr. Yatin Shah, Chairman and Managing Director, Precision Camshafts Limited said, “PCL has been the industry leader in delivering quality and world-class camshafts to its customers consistently. We have created benchmarks across all processes and are surpassing customer expectations time and again, while working with some of the largest marquee brands in the Indian and the global automotive industry. PCL, through the acquisition of this technology will be a complete solution provider for camshafts manufactured by different technologies” Dr. Andreas Mootz, Managing Director, EMAG Automation, Germany, said, “EMAG specializes in the entire spectrum of the machining process and is a trendsetter in the field of vertical turning centres for all machining needs. It is a privilege to be associated with Precision Camshafts India, as it will mutually ben-

efit both entities in the long run. Using PCL’s technological prowess and best practices in the manufacturing process, our products & technology will not only help meet the new demands of our global customers but our synergies will be leveraged from time to time to meet the growing demands of the automotive industry in the future.”

Headquartered in Solapur, PCL manufactures around 150 varieties of camshafts for the small and mid-sized passenger vehicle engines between 1.0L to 2.0L segment world over. A focused export oriented manufacturer, PCL supplies 85% of its camshafts to the global automotive industry. At present PCL has a major share of the Indian market and about 8% of the international market in the camshaft segment. PCL’s state-of-the-art manufacturing facilities located in Solapur with 6 foundries units and 3 machine shops with ISO TS16949:2002 / ISO 14001 : 2004 / OHSAS 18001 : 2007 certifications.

PCL is the preferred supplier to global brands such as Porsche, Ford, BMW, GM, Fiat, Hyundai and it also works with Maruti Suzuki, Tata and Mahindra and Mahindra in India.

Apart from India, PCL has two manufacturing facilities in China, in Ningbo and Hozhou. The company has a workforce of around 1,200 employees with a total production capacity of 13 million shafts per annum.

Web: www.pclindia.in

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MACHINE TOOLS

BUSINESS NEWS

Royal interest in metal 3D printing many others, by fully melting 20 to 100 micron thick layers which eventually form the final part.

His Royal Highness also spoke to a number of PhD students based at the University during his visit to the additive manufacturing laboratories including Ian Ashton, a Renishaw sponsored research student who is investigating the process control of additive manufacturing machines.

Mr Ashton commented, “It was a pleasure to meet Prince Andrew and it was great to see such high levels of knowledge and interest in UK Science and Technology expressed by a member of the Royal Family.

About Renishaw The Duke of York speaks about additive manufacturing to Simon Scott (right) and Chris Sutcliffe

H

is Royal Highness the Duke of York visited the Renishaw-supported additive manufacturing research facilities on a recent visit to the University of Liverpool.

During his visit, in support of the International Festival of Business, the Duke was shown two Renishaw additive manufacturing (metal 3D printing) machines recently supplied by the company to the University’s School of Engineering and discussed the increasing applications for this exciting technology.

During his visit The Duke of York met representatives from Renishaw’s Additive Manufacturing Products Division, including Simon Scott, Director and General Manager, and Chris Sutcliffe, R&D Director. Mr. Scott was impressed with the level of knowledge shown by The Duke about additive manufacturing and

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3D printing, saying: “He asked many thoughtful questions regarding the technology, particularly concerning its use in applications with tighter regulatory environments such as the aerospace and medical industries.

His Royal Highness also expressed concern at the slow pace of uptake of the technology by industry, identifying that a lack of training and technology transfer might be to blame for this situation.”

The two Renishaw additive manufacturing machines installed in the School of Engineering are part of on-going research collaborations between the University of Liverpool and Renishaw. The machines utilise a pioneering laser melting process capable of producing fully dense metal parts directly from 3D CAD using a high-powered fibre laser. Parts are built from materials, including alloys of titanium and aluminium amongst

Renishaw is a world leading engineering technologies company, supplying products used for applications as diverse as jet engine and wind turbine manufacture, through to dentistry and brain surgery. It employs 3400 people globally, some 2,200 of which are located at its 15 sites in the UK, plus over 1,200 staff located in the 32 countries where it has wholly owned subsidiary operations.

For the year ended June 2013 Renishaw recorded sales of £347 million of which 94% was due to exports.

The company’s largest markets are China, USA, Germany and Japan.

The Company’s success has been recognised with numerous international awards, including seventeen Queen’s Awards recognising achievements in technology, export and innovation.

For more information Web: www.renishaw.com

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Aequs eyes growth in USD 12 billion

automotive component manufacturing market Lays foundation for new plant at Aequs SEZ to strengthen its unique ‘manufacturing ecosystem’ model

A

equs, among India’s fastest growing precision manufacturing companies, today laid the foundation for a new state-of-art automotive components plant at its 250 acre Aequs SEZ in Belgaum. The new automotive plant will add machining capacity of over 100,000 hours annually and will support the company’s rapid expansion plans in the US and Europe markets this year. Aequs aims to increase its revenues from the automotive business to US$ 30 million by 2020 and is scouting to establish joint ventures to add to its capabilities in this vertical.

The new plant, which is expected to be operational from March 2015, will further strengthen Aequs’ emergence in the last few years as among the few Indian companies in the automotive component manufacturing space to provide a ‘manufacturing ecosystem model’ wherein interconnected processes in the manufacturing value stream such as forging, machining, heat treatment, grinding, and so on are delivered at the same location thereby minimizing supply chain inefficiencies.

Aequs will manufacture engine and transmission parts, sub-assemblies and assemblies in the new plant.

“With India having emerged as a major auto component procurement hub for global OEM players, there is a rising thrust on technology innovation and cost optimization for manufacturers. Most leading auto manufacturers of the world outsource their component manu-

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| JULY 2014 | ENGINEERING REVIEW

facturing to India and by 2020, India’s exports from this industry is expected to reach US$40 billion, from the current US$12 billion. With the new plant and our continued expansion plans in this vertical, we are looking to garner significant share of this market opportunity”, said Aravind Melligeri, Chairman and CEO, Aequs.

“The JV approach to manufacturing will enable us to offer top quality ancillaries and sub-assemblies to global customers at a very competitive price as we can access the latest world-class technologies through our collaborations”, Melligeri added.

The integration of the automotive manufacturing facility into Aequs SEZ also enables the company to take advantage of central and state government incentives such as tax holiday on corporate income for 15 years, VAT, and stamp duty exemption besides shared services turnkey support and access to grid outages among others.

Aequs’s automotive customers include global majors such as Bosch, Jacobs Vehicle Systems and Bosch Rexroth. It is one of the preferred partners for Bosch in India and has provided zero defect delivery to the auto major for over six years now.

assembly, forging, and special processing for the aerospace, automotive, and oil & gas industries. The company’s customers include global industry leaders in these verticals such as Bosch, Airbus, UTAS, Eaton, Baker Hughes and Halliburton.

Presently, Aequs has an automotive manufacturing facility in Bangalore and other manufacturing units in Belgaum, and Houston. The Belgaum facilities are located in Aequs SEZ, India’s first integrated precision engineering ecosystem.

About Aequs Aequs (formerly QuEST Global Manufacturing) is among India’s fastest growing precision manufacturing companies specializing in precision machining, sheet metal fabrication,

For more information Web: www.aequs.com

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Plate Coil

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| July 2014

POWER

BUSINESS NEWS

Grown strong Three new subsidiaries in Japan, South Africa and Turkey: all signs point to expansion for solutions provider Eplan. The company is celebrating its 30th anniversary at the Hannover Messe. More than 40,000 customers, over 100,000 installations in more than 50 countries and over 700 employees – these are the signs of success for the company which began as a three-person shopin 1984.

Clear commitment to software and engineering

“Our customers expect potential improvements and savings from us, and that’s something we can achieve with Industry 4.0,” says Friedhelm Loh, Owner and CEO of the Friedhelm Loh Group.

O

ur market for CAE solutions is the world,” states Maximilian Brandl, President of Eplan. He adds, “Eplan is excellently positioned as a global company and I see huge opportunities in view of growth marketsaround the world.” Eplan, the market leader for CAE solutions, is already present in more than 50 countries. Greater expansion is planned for growth markets in the USA, China, India and Japan.

Timely investments in the area of consulting have ensured the continual growth of the solutions business. Professional Services, including consulting, implementation and support, now make up a substantial portion of Eplan’s revenues. And the bar for growth has been set quite high; Eplan is aiming for substantial double-digit growth in 2014 as well – and the creation of more than 100 additional jobs.

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| JULY 2014 | ENGINEERING REVIEW

The FriedhelmLoh Group, the group of companies to which Eplan belongs, is also making massive investments in software and engineering.

Cideon, a SAP system integrator and Autodesk Reseller with about 500 employees, joined the group in September 2013. “Mechanical and electrical engineering are merging into mechatronics,” says FriedhelmLoh, owner of the FriedhelmLoh Group and goes on toexplain the group’s vision. “As a rule, Industry 4.0 scenarios require many elements; from software to interfaces on through to automation.”

FriedhelmLoh first invested in Eplan back in 1986 (when it was still known as Wiechers & Partner) because he recognised an opportunity early on.

Today he is specifically steering the FriedhelmLoh Group in the direction of optimised value chains: “Our customers expect potential improvements and savings from us, and that’s something we can achieve with Industry 4.0. In this context, the strong service network of Eplan, Cideon, Rittal and Kiesling is an excellent foundation for increasing our customers’ added value.”

Innovation upon innovation What began in 1984 by substituting paper & ink with a PC & software has continued to develop: Eplan was and remains a trendsetter for optimising engineering processes. With Eplan Engineering Center and the automatic configuration of machine documentation based on modular design, Eplan’s experts have

“ Eplan is excellently positioned as a global company and I see huge opportunities in view of growth markets around the world,” says Maximilian Brandl, President of Eplan. launched pioneering technology.

And with the seamless Eplan Platform, customers in machine and plant engineering, in the automotive and transport sectors, in mechanics and automation and even in medical and energy technology also benefit from the increased efficiency of product development processes brought by standardised procedures, automated processes and continuous workflows.

For more information Eplan Software &Service GmbH & Co. KG as source Web: www.eplan.de

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| July 2014

POWER

BUSINESS NEWS

CG expands its RMU capacity to cater to the Indian Subcontinent To address larger goal of cutting power distribution losses , Expansion of domestic footprint, investment of INR 100 mn Production capacity more than doubled to produce 1,000 RMUs per month

(From L to R) Mr. Nitin Thombre – CEO, CG Lucy Switchgear Ltd., Mr. Laurent Demortier, CEO and Managing Director, CG, Mr. Richard Dick, Chairman and Managing Director, W. Lucy & Co. Ltd. UK, Mr. K Rajaram, Vice President and Chief Guest, L&T ECC, Mr. JG Kulkarni, EVP and President, Power Business, CG and an employee holding the tray of flowers.

A

vantha Group Company CG’s joint venture – CG Lucy, inaugurated its new Ring Main Unit (RMU) production facility at Nashik, India. Incorporated in 1994, CG Lucy Switchgear Ltd. is a joint venture company between CG and W. Lucy & Co. Ltd., Oxford, U.K. The facility offers RMUs for enhancing the efficiency of power distribution networks, preventing transformer burnouts and is equipped with a partial discharge testing facility up to 33kV. The new facility is the fruition of CG’s expansion strategy in the domestic market. CG Lucy has more than doubled its capacity to produce 1000 RMUs per month for the growing demand of reliable and secure power supply in the rapidly

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expanding Indian subcontinent.

Built with an investment of INR 100 million, this plant is spread across an area of 3500 square meters and aims to employ approximately 200 people.

This plant is specially equipped with an Automated Sealant preparation process, a Robotic Welding setup and a Partial Discharge test facility for producing High Quality and Reliable products. It will produce RMUs for the expansion of power distribution networks for utilities, especially in megacities, industries, infrastructure projects and buildings with a huge power demand. Compact, lightweight and easy to install, these RMUs isolate the faulty section, ensuring continuous power supply to end users. They can be universally applied across 12kV/ 24kV distribution controls in network distribution, for e.g. the municipality, compact substations, buildings, complexes, hospitals and industries.

In 2013, CG won the largest contract for the Design, Engineering, Manufacture, Supply, Erection, Testing and Commissioning of 11kV and 22kV RMUs and associated materials in consortium with the ECC Division of L&T Ltd. This order primarily includes the supply of 3,283 RMUs to the Tamil Nadu Generation & Distribution Corporation Limited (TANGEDCO), for their Restructured Accelerated Power Development and to the Reforms Programme (R-APDRP) in seven cities of Tamil Nadu.

Power distribution losses in India are approximately INR 600-650

bn. CG holds a market share of 18 percent in the distribution switchgear market. Commenting on the inauguration of the new facility, Lucy Switchgear Chairman, Richard Dick, said: I am very pleased to be here in Nashik to mark the inauguration of this new RMU manufacturing facility. This will provide a significant increase in capacity to enable CG Lucy to meet a growing demand in India for RMUs and allied equipment. The latest techniques will be employed to ensure that CG Lucy’s reputation as a first class supplier is maintained and additional engineering resources will be available so that new customer specific requirements can be met. I congratulate the CG Lucy team on completing this fine new building.

Commenting on the inauguration of the new facility, Avantha Group Company CG’s CEO and Managing Director Laurent Demortier averred: “I commend the CG Lucy team for this new feat. It is our proud privilege to have partnered with Lucy switchgear - a 100+ year old leader in secondary power distribution solutions. This is our second RMU facility which is an example of cutting edge medium voltage design and innovation. The new facility reinforces CG’s strategic business intent to further expand its domestic footprint to offer best-in-class electrical products and solutions to the megacities of the Indian subcontinent where distribution losses are a major concern.”

Web: www.cgglobal.com Web: ww.avanthagroup.com

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POWER

BUSINESS NEWS

Hercules by Actronair wins ARBS Product excellence award 2014

A

ctronAir, a leading Australian-owned air conditioning supplier, has won the prestigious ARBS Product Excellence Award 2014 for its Hercules variable capacity rooftop packaged unit.

The award recognises Hercules for its achievement in the Air Conditioning, Refrigeration and Building Services industry. Hercules is perceived as a game changer in the rooftop packaged category above 100kW. It can achieve up to 50 percent more efficiency than the minimum BCA compliant system and has an integrated energy efficiency radio (IEER) of 5.45. ActronAir believes it has one

of the lowest product lifecycle costs of any products in its class.

The residential range of ducted split range Platinium by Actron Air integrates Danfoss inverter scroll VRJ. Hercules is the result of Australian research, development and manufacture by ActronAir, at its head office and plant in the Western Sydney suburb of Bella Vista. It is equipped with VZH, the second generation of Danfoss inverter scrolls and prequalified Danfoss drives.

ActronAir celebrates its 30th anniversary this year. “The Award is ‘icing on the cake’ to coincide with our 30th year of striving for more energy-efficient solutions in air conditioning,” says Graham Brown General Manager ActronAir.

About Danfoss Danfoss is a global leader focused on energy-efficient solutions that save energy and costs, and reduce carbon emissions. The company’s wide range of products and services are used in areas such as cooling food, air conditioning, heating buildings, controlling electric motors and powering mobile machinery.

The company is also active in the field of solar and wind power as well as district heating and cooling infrastructure for cities and urban communities. Danfoss was founded in 1933 in Nordborg, Denmark.

Today, the Group employs around 23,000 employees and sells its products in more than 100 countries around the world.

For more information Web: www.Danfoss.com

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POWER

BUSINESS NEWS

Delta introduces two new models from PMF Panel

Mount Power supply series

About Delta Group

D

elta Electronics, the world’s no 1 provider of switching power supplies extended the PMF panel mount power supply series designed for demanding application requiring high power factor.

The two new models provide a 5V/55A and 24V/13.3A output.

The PMF 5V320WCGB and PMF-24V320WCGB have protection features including overvoltage, overcurrent, over temperature and short circuit protections.

These products come with built-in active PFC and the automatic fan speed control that enables better thermal management and energy consumption. Remote on/ off is available as an option for systems that require system integration flexibility. The PMF series has major international safety approvals according to IEC/EN/UL 60950-1 Information Technology Equipment (ITE); EMI standard according to EN 55022, Class B and are fully compliant

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with RoHS Directive 2011/65/EU for environmental protection Like the rest of the models in the PMT family, the product also come with versatile connector options (Terminal Block, Front Face, and Harness Type) and two different configuration options (enclosed and L frame) to satisfy different application needs.

Highlights & Features ● Universal AC input voltage ● Built-in active PFC and automatic fan speed control ● Full corrosion resistant aluminium chassis ● Conforms to harmonic current IEC/EN 61000-3-2, Class A and Class D ● Cold start at -20°C for 100% load ● Remote ON/OFF is available as an option New solutions are introduced on a regular basis. For more information or enquiries, please visit www.

DeltaPSU.com.

Delta Group, founded in 1971, is the global leader in power and thermal management solutions. Our mission statement, “To provide innovative, clean and energy-efficient solutions for a better tomorrow,” focuses our role in addressing key environmental issues such as global climate change. As an energy-saving solutions provider, Delta’s businesses encompass power electronics, energy management, and smart green life. Delta has sales offices worldwide with R&D centers and manufacturing facilities in Taiwan, China, USA, Europe, Thailand, Japan, Singapore, India, Mexico and Brazil.

Throughout its history, Delta Group has received many global awards and recognition for its business milestones, innovative technology and corporate social responsibility. Since 2011, Delta has been selected as a member of the prestigious Dow Jones Sustainability™ World Index (DJSI World) for 3 consecutive years. In 2013 it was also included in the DJSI Emerging Markets Index and ranked first in six criteria among DJSI’s World-leading Electronic Equipment, Instrument and Component Companies segment.

For more information Web: www.deltaww.com

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ENGINEERING REVIEW |

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| July 2014

POWER

BUSINESS NEWS

Eaton releases its first sustainability report for India

P

ower management company Eaton announced the release of its first India Sustainability Report in New Delhi. The report was launched as part of an industry symposium ‘Business Leadership for Energy Sustainability in India’ hosted by The Energy and Resources Institute (TERI). Titled ‘Powering Sustainable Growth in India 2013’, the report covers the operations owned and managed by Eaton in India for the year 2013 and supplements Eaton’s global sustainability report, which is published as part of the organization’s corporate annual report.

Eaton in India is a member of TERI Business Council for Sustainable Development (BCSD), a forum through which TERI engages with the corporate sector on issues related to sustainable development.

Speaking at the launch event, Curt Hutchins, President – Asia Pacific, Eaton said; “Global megatrends, which are also highly relevant in India, such as rising energy costs, climate change and urbanization have all resulted in Eaton increasingly positioning itself as a global

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leader in providing sustainable power management solutions. Today, businesses around the world face ever-daunting, ever-evolving energy challenges – with rising costs and mounting interest in sustainability.

We are all a part of the solution in overcoming today’s energy issues by becoming more energy efficient and energy aware. Energy efficiency is a tangible, achievable goal that virtually all organizations and businesses can attain.”

In a message sent on this occasion, Dr. R K Pachauri, Director General of TERI said: “Following your global practice, undertaking sustainability reporting by Eaton in India is a welcome initiative. Sustainability reporting takes an organization through a process of creating vital information and opportunities for optimized use of natural resources in its own operations, its supply chain and in the life cycle of the products it markets. We are happy that Eaton in India has moved in this direction with earnestness. I wish the company’s sustainability practices will soon mature to reach Eaton’s global standards”.

Sharing an overview of the report, Nitin Chalke, Managing Director – India, Eaton, observed: “Eaton focuses not only on business results, but also on how those results are being generated. This report strives to showcase how, by partnering with varied stakeholders, Eaton in India is offering sustainable customer solutions, ensuring green manufacturing and operations, powering a sustainable workforce and supporting sustainable communities to drive sustainable growth in the country.”

“Eaton’s commitment to India is exemplified by over a decade of continued investment in local manufacturing, engineering, research, talent development, supplier development, academia partnerships and focused community initiatives,” Chalke further added.

Eaton’s India Sustainability Report underscores multi-dimensional endeavours of the company in the year 2013 towards powering sustainable growth in India. Notably, during the year, Eaton hosted 10 Technology Days across India – furContinue on page no.60

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POWER

BUSINESS NEWS

Continued from page no.58 ther reiterating its commitment to helping customers achieve sustainable power management – reaching out to 796 industry leaders, decision makers and influencers from 131 companies. In 2013, Eaton launched several new sustainable technologies for the Indian market including ArcGard - the environment-friendly arc-resistant MV switchgear, high performance 9145 UPS and NoSPIN differential. In the same year, Eaton also inaugurated its Filtration division’s first manufacturing facility and expanded its professional services center in Pune to further strengthen its R&D and service support activities in India.

Throughout the year, through focused community initiatives in the areas of education, health and environment, Eaton impacted approximately 17,000 beneficiaries. In the same year, as recognition to its commitment to building a sustainable workforce, Eaton was also named as one of India’s ‘Best Companies To Work For’ for the second consecutive time.

Eaton in India is focused on expanding supply of clean and cost-efficient power, driving the development of alternative energy and boosting harvests for growing populations. To further support and augment India’s long-term economic, industrial and technological growth, Eaton is committed to reliably powering local and regional infrastructure, supercharging fuel economy and performance, helping build smarter buildings, building simpler and smarter machines for less and expanding leadership in LED lighting solutions. Eaton’s extensive range of power management solutions also power some of the most efficient data centers, de-risk the oil and gas industry by design, maximize uptime at mining operations and protect workers from dangerous arc flash.

Eaton is a power management company with 2013 sales of $22.0 billion. Eaton provides energy-efficient solutions that help customers effectively manage electrical, hydraulic and mechanical power more efficiently, safely and sustainably. Eaton has approximately 101,000 employees and sells products to customers in more than 175 countries.

For more information, Web: www.eaton.com

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| JULY 2014 | ENGINEERING REVIEW

Perkins 750 kVA engine delivers fuel consumption benefits

E

xcellent fuel consumption and dependable power are just some of the benefits Indian generator set manufacturers will experience from Perkins’ updated 750 kVA engine offering. The newly released Perkins® 4006D-23TAG2, which uses a Diesel Oxidation Catalyst (DOC) after treatment system to meet India’s CPCB II emissions standards, is a mechanical fuel injection diesel engine, specifically designed to meet customers’ critical requirements.

“The 750 kVA prime offering is an important Simon Gray, Perkins Electric Power node for our Indian cusProduct Marketing Manager tomers,” said Simon Gray, Perkins Electric Power Product Marketing Manager, “so over the last few months, we’ve enhanced our engine offering, to ensure we’re delivering one of the most competitive products available at this key prime node. Customers, who take this engine, can be assured that once installed in their generating sets, they are benefitting from one of the best fuel consumption figures available.”

The updated 750 kVA 4006D-23TAG2 ensures customers benefit from a competitive whole life cost, while meeting the newly introduced CPCB II emissions standards. The new engine maintains the space claim of Perkins’ previous CPCB I 750 kVA offering for ease of packaging, and by drawing on the common architecture of the 4000 Series engine family, it uses the same standard spare components, thereby reducing parts inventory requirements.

“In bringing this engine to our Indian customers, we’ve used the most appropriate and efficient technology to not only meet the CPCB II emission norms but to enhance the performance, enabling us to offer our valued customers a competitive product, in all respects,” stated Simon.

Perkins is already taking orders for the 4006D-23TAG2 which will be available from August 2014.

For more information Web: www.perkins.com

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POWER

BUSINESS NEWS

Government support to Bolster Electric and

Hybrid Vehicles Market in India, finds Frost & Sullivan Collaborations with participants from Europe or North America will ease out the pressure of handling complex technologies

T

he electric and hybrid vehicle industry in India is at a nascent stage, and it’s only now that it is slowly creating opportunities for automotive original equipment manufacturers (OEMs). The subsidies from the Government has supported electric vehicle (EV) industry so far, however the same could have been more consistent for the overall market growth.

However, the Indian government’s plans to re-introduce incentives for EV buyers will revitalize the market.

The foray of more automotive manufacturers into the Indian electric and hybrid vehicle industry too will subsidize charging infrastructure and quicken market expansion.

New analysis from Frost & Sullivan, Strategic Assessment of Electric and Hybrid Vehicles Market in India, finds that the total electric and hybrid vehicles market stood at 125,257 units in 2013 and estimates this to reach 1.1 million units by 2021 at a compound annual growth rate of 31.6 percent. Domestic and international vehicle manufacturers are expected to launch more than 25 EV models by 2021.

“Meanwhile, the infrastructure for electric and hybrid vehicle is practically non-existent in India, with only a handful of OEMs installing charging ports,” said Frost & Sullivan Automotive and Transportation Research Analyst. “The infusion of around ₹120.0 billion by the government for power generation as well as charging infrastructure in various cities is likely to expand infrastructure and market scope” he added.

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Despite this support from the government, manufacturers still struggle to find price-effective local suppliers for electric and hybrid vehicle components. As a result, the cost of EV ownership is roughly 45 percent higher than a conventional car.

Besides price, OEMs must address factors like range anxiety, power and output with better technologies to empower buyers with confidence about the product and the industry. Developing models with lesser dependence on charging infrastructure will also be crucial to hasten adoption.

“Due to the complexity of technology involved, collaborations with players from much more evolved EV industries like in Europe or North America will ease out the pressure of clocking high growth rates,” added the Analyst.

Success of EV and Hybrid Vehicles in India is inevitable as vehicle users are informed and aware of the technology benefits. The need is to develop an “Eco System” which would address issues like “Range Anxiety”, “Fast Charging” and Initial Investment in the vehicle. India’s policy makers will have a major say in developing such an eco-system to promote the use of Electric and Hybrid vehicles in times to come.

If you are interested in a virtual brochure, which provides a brief synopsis of the study and a table of contents, then send an e-mail to Priya George / Akshata Mhatre, Corporate Communications, at priyag@ frost.com / akshatam@frost.com, with your full name, company name,

title, telephone number, company e-mail address, company website, city, state and country. Upon receipt of the above information, a brochure will be sent to you by e-mail.

Strategic Assessment of Electric and Hybrid Vehicles Market in India is part of the Automotive & Transportation (http://www.automotive.frost.com) Growth Partnership Service program. Frost & Sullivan’s related studies include: Inductive Charging for Global Electric Vehicles (EV) Market, Electric Vehicle Charging Infrastructure (V2G and V2H) in Japan, and Global Hybrid and Electric Heavy-Duty Transit Bus Market.

All studies included in subscriptions provide detailed market opportunities and industry trends evaluated following extensive interviews with market participants.

For more information editor@divyamediaonline.com

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Find out more: www.ansell.eu ® & ™ are owned by Ansell Limited or one of its affiliates. © All Rights Reserved 2013. Neither this document nor any other statement made herein by or on behalf of Ansell should be construed as a warranty of merchantability or that any Ansell product is fit for a particular purpose. Ansell assumes no responsibility for the suitability or adequacy of an end user’s selection of gloves for a specific application.

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POWER

BUSINESS NEWS

GE appoints Munesh Makhija as Managing Director,

GE India Technology Center and Chief Technology Officer, GE India

Mr. Munesh Makhija, Managing Director, GE India Technology Center and Chief Technology Officer, GE India

M

unesh Makhija has been appointed Managing Director, GE India Technology Center and Chief Technology Officer, GE India. Effective immediately, he takes over this role from Dr. Gopichand Katragadda who is leaving GE. Munesh, who will be based at the John F. Welch Technology Center in Bangalore, will lead GE’s R&D efforts in India and carry forward the technology legacy of the center, which is GE’s first and largest integrated multidisciplinary Research and Development Center.

Congratulating Munesh on his new role, Mark Little, Senior Vice President and Chief Technology Officer, GE, said, “We have witnessed the best of technologies emerging from the India center in the past. Under Gopichand Katragadda’s leadership, we have successfully been able to position the GE India Technology Center as an asset for the company, developing technologies to improve the quality of life in India and the world.

In his new role, Munesh will build on this foundation and drive growth

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by enhancing technical capab¬¬ility and increasing new product development.”

Banmali Agrawala, President & CEO, GE South Asia said, “We are proud to have Munesh lead the JFWTC, which is one of the largest innovation and technology development centers in India. These are exciting times for India and we are committed to developing technologies and solutions that are relevant both globally as well as locally. In the Indian context, it is critical that we leverage technology to find affordable solutions which eventually touch and impact lives of the people in a positive way. We are confident that given Munesh’s experience, he will chart a new phase of growth for the JFWTC and GE.” “At the GE India Technology Center, we have the brightest minds at work pushing the limits of science and technology to solve some of the world’s toughest problem¬s in energy, healthcare, transportation, aviation, consumer and industrial domains. I’m very excited to be at the helm of this innovation hub and I look forward to working closely with the technology and commercial teams across GE businesses. My focus will be both on locally relevant innovation and delivering advanced technology to solve global challenges,” said Munesh Makhija.

In his career spanning over a decade at GE, Munesh has held various leadership positions. In his most recent assignment, he served as the Vice President of Global Research at GE Healthcare. Prior to that, he was the Chief Technology Officer for GE Healthcare in India, where he drove product and technology innovation to support growth in India and glob-

al markets. Under his leadership, the business launched 14 products, championed the cross-functional LiteSpeed New Product Introduction initiative, as well as created and enhanced strategic capabilities to drive holistic product development and co-creation with customers. Munesh joined GE in 2003 as an Engineering Director for GE Healthcare.

Prior to joining GE, Munesh was in the telecommunications industry for a period of ten years and held several positions in technology and research leadership, software engineering, new product development, program management and product marketing. He holds Bachelor’s and Master’s degrees in Electrical Engineering and an MBA. He is GE Six Sigma Black Belt certified.

About the GE John F. Welch Technology Center The GE John F. Welch Technology Center (GE JFWTC) in Bangalore is GE’s first and largest integrated multidisciplinary Research and Development Center. The team of scientists, researchers and engineers at the center works on innovative technologies that are shaping the future of almost all GE businesses across energy, healthcare, aviation, transportation, consumer and industrial domains.

About GE GE (NYSE: GE) is a diversified infrastructure, finance and media company taking on the world’s toughest challenges. From aircraft engines and power generation to financial services, medical imaging, and television programming, GE operates in more than 140 countries and employs about 300,000 people worldwide.

Web: www.ge.com

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POWER

BUSINESS NEWS

Kinetic Group and Ikaros of Belgium announce joint venture in solar energy To focus on rooftops and utility scale ground mounted projects

Yves Devis, CEO & Founder- Ikaros Group with Sulajja Firodia Motwani, Vice Chairperson of Kinetic Engineering Ltd at the JV announcement

K

inetic Group, announced a joint venture between Kinetic and Belgium based Ikaros Solar Group, a leading international company operating in the photovoltaic (PV) market.

The joint venture is registered under the Indian company’s act and will be known as Ikaros Kinetic Solar Private Ltd.The joint venture is a focused step

by Kinetic and Ikaros in their journey towards providing sustainable energy solutions. The venture will combine the technological proficiency, domain knowledge of Ikaros and engineering expertise & local know how of Kinetic in the Indian manufacturing and business space. The joint venture will provide customized solutions for business clients offering turnkey PV systems including the assurance of optimal yields once the system has been commissioned. The JV will pro-

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vide customized solutions to cater to low capacity solar PV installations of 20KWp to 1 MW focusing residential and commercial roof top instillations used in educational institutes, industrial sheds, shopping malls, hotels and resorts, godowns and hospitals.

It will also cater to EPC requirements of utility scale PV projects from 1 MW and above for developers under National Solar Mission, state policies, large manufacturing facilities like Steel, Pharma, Automobiles, Textiles etc. and is also keen to develop solar farms under favorable tariffs.

The Shareholding pattern of the joint Venture is IKAROS, Beljium – 51%, Kinetic Group – 25% and Intelux India (A pune based company specialized in power electronics) holds 24%.

Speaking on this occasion, Sulajja Firodia Motwani, Vice Chairperson of Kinetic Engineering Ltd and

Director of Ikaros Kinetic Solar said, “Our objective is to create sustainable alternative solutions to the ever growing shortage of natural resources. There is huge power deficit issue across India and we see it as an opportunity to fill this gap. Kinetic Group has keen interest in diversifying in the businesses related to Green Energy and our JV with Ikaros is a step in that direction. We would like to leverage the Ikaros global expertise, technical prowess and our relationships in the market to reduce the country’s carbon footprint. We are confident of a long lasting profitable ecological business.”

“India is an emerging market with a strong need for alternative power solutions to address the growing demand. Ikaros is specialist in this field equipped with global experience and supply chain as well as engineering strength to provide end to end solutions from analyzing the need, customized designing, procurement, installation, commissioning, operations and maintenance thereafter.

Kinetic Engineering’s philosophy of green energy synergizes with our way of approach, their local market knowledge, relations will support and strengthen our business to grow in India”. We aim to build our business in a sustainable manner in India, focusing on 15-20 MWp in initial years and aim to achieve installations of over 100 MW in next 5 years to generate a revenue of over 600 crores including self-development opportunities. , Said Yves Devis, CEO & FounderIkaros group and Director-Ikaros Kinetic Solar Pvt Ltd For more information, Web: www.ikaros-solar.eu

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Lapp India sets up its first warehouse in Maharashtra New Warehouse to enhance customer experience in the western region

L

app India set up a new Warehouse recently in the western state of Maharashtra in India. Located strategically in Bhiwandi, a city in the district of Thane, the Warehouse which is a part of a shared facility will cater to Maharashtra, Madhya Pradesh, Chattisgarh and Gujarat, among other regions in the country. The newly set-up Warehouse is strategically located in a region that offers exemption from the local taxes otherwise applicable for the entry of any goods delivered into the area.

This tax advantage helps Lapp India cater in a cost effective manner to existing and potential customers across neighbouring cities such as Pune, Nashik, Baroda and Ahmedabad. Additionally, with proximity to the Mumbai Port, the new Warehouse can help Lapp India significantly reduce the duration of any import delivery as compared to the Chennai Port which was the

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primary import location earlier.

While this is a key benefit for the logistics team of Lapp India, the larger gain here would be for the customers as they will in turn derive the benefit of faster product delivery for orders placed. Further, with the implementation of SAP, the new Warehouse will also enable customers to have access to the stock status on a real-time basis which will help them take relevant purchaserelated business decisions.

Sriram Kannan, Head of Operations & IT, Lapp India has been working closely with the team in

India to drive this new development.

Elaborating on how the new Warehouse can add value to the company operations, he said, “The location of the new Warehouse offers our Supply Chain Management team the advantage of saving a minimum of one week’s time otherwise utilized for the delivery process. Thus the newly set up Warehouse will help us cater more efficiently to our set of customers in the Western region of the country and therefore enhance the customer experience at large.”

The Warehouse facility is spread over an area of 5,000 sq. ft. and currently has a capacity of 200 pallet positions and can also be scaled up further based on any future requirements. Set up with a capital expenditure of USD 82,950, the facility has an inventory of USD 82,950 which can be increased up to USD 331,800 in a phased manner.

For more information Web: www.lappindia.com

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190X250

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POWER

BUSINESS NEWS

WACKER opens logistics center at Amtala production site

T

Wacker Metroark Chemicals Executive Director Levi Cottington, WACKER SILICONES President Dr. Christian Hartel, and WMC Managing Director Soumitra Mukherjee inaugurated WMC’s new warehouse in Amtala.

(Photo: WACKER)

he Munich-based chemical group WACKER announced the opening of a new logistics facility at its production site in Amtala near Kolkata today. The high-bay warehouse has a capacity of 5000 pallet spaces and will be operated by Wacker Metroark Chemicals Pvt. Ltd. (WMC), a joint venture between WACKER and Kolkata based Metroark Ltd. Pvt.. The new logistics center compliments WMC’s existing network of warehouses strategically located in Mumbai, Delhi, Chennai and Kolkata.

At the opening ceremony, attended by WMC Executive Director Levi Cottington and WMC Managing Director Soumitra Mukherjee, Dr. Christian Hartel, President of WACKER’s silicones business division, said the new facility will help maximize flexibilty of logistics, increase delivery speed, and minimize lead times for customers. “This investemt will strengthen our growth opportunities in India. Therefore, the warehouse has more capacity than we will use currently”, Dr Hartel said. He emphasized that investing more than

WACKER India’s new logistics facility in Amtala, India. The highbay warehouse has a capacity of 5000 pallet spaces. It compliments WMC’s existing network of warehouses in India.

(Photo: WACKER)

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one million euros for the facility will have an immediate effect on WMC’s ability to increase the efficiency of its logistics operations. “This will enhance the accuracy and traceability of our deliveries for our customers, and will ultimately help to keep the costs in line.“ The high-bay warehouse has a capacity of about 5000 pallet spaces and utilizes ten layer racking. It uses Very Narrow Aisle (VNA) forklifts that are wire guided to retrieve goods. The SAP warehouse manage-ment module ensures improved insight into the inventory and storage locations.

Scanners will keep track of various transactions in the warehouse. Thus, the inventory information is made available to the operators in real time via a computer interface attached to the VNA.

Wacker Metroark Chemicals Pvt. Ltd. Wacker Metroark Chemicals Pvt. Ltd. (WMC) is headquartered in Kolkata and responsible for production, marketing and sales activities in the Indian subcontinent relating to WACKER silicone products. The joint venture – in which WACKER has a 51 percent stake – was set up in 1998 and is active in greater India’s most important trade centers with sales offices in Delhi, Mumbai, Kolkata, and Chennai, as well as in Dhaka in Bangladesh.

Key markets are the textile, personal care, construction, coatings, transmission and distribution, automotive, plastics, adhesives, and packaging sectors. The company also markets WACKER sealants, silanes and pyrogenic silica in India. WMC’s current workforce in India numbers over 180 employees. editor@divyamediaonline.com

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03_2014_ Engineering Review.pdf 1 10/03/2014 09:34:40

Rollon Group opens in India

C

M

Y

CM

MY

CY

CMY

K

Linear Line Telescopic Line Actuator Line

ROLLON India Pvt. Ltd. - INDIA 1st oor Regus Gem Business Centre 26/1 Hosur road, Bommanahalli Bangalore 560068, INDIA www.rollonindia.in - info@rollonindia.in

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ENGINEERING REVIEW |

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High Voltage Dividers Model: VD series

WATER TREATMENT

BUSINESS NEWS

A.T.E. offers effective solution for

A

.T.E. Envirotech, an A.T.E. group company, has established a sustainable new approach for the effective treatment of effluent of API (Active Pharma Ingredients) units. Effluent treatment has long been a formidable challenge for the rapidly growing API industry.

Typically, the wastewater from API units contains variety of chemicals, many of which are also known to be refractory (or difficult to biodegrade). Also the product mix of these pharma units changes frequently, hence the wastewater chemical characteristics also vary significantly over time. It has been a challenge to the industry to ensure that the treated effluent not only meets the norms but is also suitable for recycle in process and non-process uses.

Aerobic biological processes have

API effluent treatment

been used conventionally as a second stage treatment, along with physico chemical primary and/or tertiary stage. There have been rare instances of use of anaerobic treatment processes as well for treatment of API wastewater. However, many such installations were having operational problems, which led to a rethink on the suitability of anaerobic biological processes for treatment of API effluents.

As a result of continuous R&D over the last several years, A.T.E. Envirotech Private Limited, an A.T.E. group company, has successfully developed solution using anaerobic + aerobic biological treatment for effective treatment of API effluent. The company has already successfully executed full-fledged ETP based on anaerobic + aerobic biological treatment for various API units in India.

Following are the advantages of this unique solution for API effluent : ● Reduces over 40% COD (Chemical Oxygen Demand) in anaerobic stage thus reducing the power consumption for aerobic treatment ● Improves biodegradability of COD entering aeration tank thus getting lower residual COD at the outlet of ETP ● Overall more than 90% reduction in COD ● Good amount of biogas generation which can be utilized in the factory ● Approx. 25 - 30% reduction in sludge generation.

The API industry in India can now save significantly with this successful solution developed

by A.T.E.!

For more information E-mail: etp@ateindia.com Web: www.ateenviro.com

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First in probing... ...is about measurable value, and four decades after Renishaw invented the touch trigger probe, machine tool users everywhere continue to profit from our innovative products and solutions. From work-piece setup through automated tool setting, calibration and process improvement, market leading Renishaw provides...

• The most experience • The greatest choice • The widest support

...and best value! call +91 80 6623 6000 or visit www.renishaw.com

Renishaw India G.K Arcade, 3rd Floor, #125/1-18, T. Mariappa Road, Jayanagar 1st Block, Bangalore 560 011 India T +91 80 6623 6000 F +91 80 6623 6060 E india@renishaw.com

www.renishaw.com

IN FOCUS

maxon motor : The legacy of technology perfection

Eccerobot built with maxon DCX motors and Eugen Elmiger, CEO of maxon motor

Q. maxon motor is one of leading name in DC motor manufacturing segment, please brief us more about company’s achievements? maxon motor can look back on half a century of history. Innovation and quality have driven the company since the beginning. It all began in the picturesque Obwalden canton, in central Switzerland in 1961.

45 years after the founding, eleven maxon DC motors went into space with the Mars Pathfinder mission. For the next Mars rovers, Spirit and Opportunity, maxon provided 39 motors each, which drove everything from robotics arms, to cameras, to the steering mechanism and wheels. Spirit got stuck in sand in 2010, while Opportunity is still

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running and celebrated its 10th anniversary of Mars exploration this past January. The rovers were originally designed to last about 90 Martian days (92 earth days). Today, maxon DC motors are still employed in many space applications but also lowered five kilometers below the Earth’s surface, and placed inside the human body. They not only have to be small, light and powerful, but also reliable and efficient, because these are not good places for a quick repair or a battery change.

Q. Please brief us more about maxon motor’s global reach & latest initiatives in drive segment?

Worldwide,

maxon

motor

has

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SMART CRANES COST LESS IN THE LONG RUN

At Konecranes, we believe that what we do is the part of your process. We have learnt this by working closely to our customers globally. Our smart features like sway control, load positioning, load synchronization, make the cranes more smart to work with and safe. Our remote data monitoring service helps to analyze actual crane usage data and to plan maintenance schedule effectively to reduce downtime.

Our smart technology and efficient service helps to manage complete crane operations during the lifecycle of crane, right from installation, operations, maintenance, modernization and so on. What you invest in Smart cranes actually cost you less in the long run.

PRODUCT RANGE: Electric Chain Hoist, Industrial Cranes, Process Cranes, Shipyard Cranes, Container Handling Cranes, Lift Trucks & Reach Stackers, Crane Maintenance and Modernization Services.

WMI Konecranes India Limited 19, Level 2, Muttha Towers, Don Bosco Road, Yerwada, Pune - 411006, India Tel: +91 20 400 47470, Fax: +91 20 400 47475.

Email: india.sales@konecranes.com, www.konecranes.in

IN FOCUS

Continued from page no.80 more than 2000 employees. Sales companies in 40 countries ensure local, competent customer service. maxon motor has production sites at the headquarters in Switzerland, as well as in Germany, Hungary and Korea. It’s important to us to be close to our customers since a majority of our drives are customized.

This is also one reason why maxon motor launched a new DC motor program called maxon DCX which can be configured completely online (dcx.maxonmotor.com) by the customer. Including gearheads and sensors. Moreover we have presented new heavy duty brushless DC motors for extreme conditions which withstand 200 °C, 1000 G, -5000 m and 1700 bar. We also just launched the next generation of high-performance positioning controllers called MAXPOS. This compact EtherCAT Slave unveils unprecedented possibilities as far as precision, dynamics, and synchronization are concerned.

It also ensures reliability and durability even under harsh conditions.

More than 20 years of experience in motion control have been incorporated into this latest technology in positioning controller.

Q. What are the applications of motors in various industries?

In medical technology, you’ll find maxon DC motor, for instance, in precision surgery robots, implantable pump systems, leg and

(Left to Right) : Mr. Eugen Elmiger, CEO of maxon motor Mr. Atul Bhardwaj, Country Head, maxon precision motor India Mr. Daniel von Wyl, Director Sales of maxon motor arm prostheses. In industrial automation and inspection they power modern assembly robots, pipe inspection or rescue robots.

We also provide motors to industries like automotive, communication, security and of course aerospace. As small DC motors become more efficient, they are often replacing hydraulic or pneumatic systems on aircraft. Downhole drilling is an example, where reliable DC motors are needed which are exposed to extreme environmental conditions.

Q. What are the future prospects for motors segment? maxon motor is working on smaller, yet more powerful drives. Efficiency and intelligence are also very important factors for future success.

And, we try to make our drive systems even more configurable to meet the specific needs of our customers.

Q. What is your quality policy for the business?

Never make a mistake twice. That’s why we continuously train our employees further and use latest production and quality assurance equipment. maxon’s CEO Eugen Elmiger in front of the new configurable DCX motor production line.

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Q. Could you brief us about your top line product range? What are

value added services you provide to your customers?

It’s our new configurable product range. We have invested all our knowhow in the maxon DCX program. By optimizing the subassemblies and using high-performance magnets, we succeeded in making the new drives smaller and more powerful.

Simultaneously, we have developed new production technologies and significantly improved existing processes.

All maxon DCX drives can be configured on the Internet and have short delivery times. After only 11 working days, the drive systems are ready to be shipped from Switzerland.

Q. What are your future plans to maintain substantial market positioning in industrial motors space?

We are continuously working on new innovative products and processes in order to maintain our market position and expand into new business areas.

Q. What factors bestow the success of your company?

First and foremost, our qualified engineers and employees.

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COVER STORY

SOCOMEC :

Indulging business continuity with technology excellence Q. Please brief us about company’s Indian & global infrastructure?

Founded in 1922, SOCOMEC is a France based independent industrial group with a workforce of 3200 people, 9 production sites and with more than 25 subsidiaries around the world.

SOCOMEC India head quartered in Chennai has a workforce of more than 300 employees with 1 production site at Gurgaon and with more than 16 offices across India.

Q. Please also highlight the latest initiatives in your industry domain?

From technology point of view, there are many changes in the Market interest. The market demands UPS system with high efficiency to reduce the operating cost and to be a part of green revolution, also the power density of the UPS systems are being increased with unity Power Factor design(KVA=KW) as recent developments.

Q. What are the market opportunities for your company’s products in India?

SOCOMEC offers fail- safe UPS solutions using the most advanced expertise and cutting-edge technologies.

Thanks to the company’s wide range of continuously evolving products, solutions and services.

Our UPS solutions starting from 600VA to 900KVA catering to all the market segments like SOHO, SMB, Mission Critical IT, data centre,

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Mr. Olivier Tremouille, Managing Director, Socomec Innovative Power Solutions Pvt. Ltd. Manufacturing and process Industries, Infrastructure, Healthcare etc.

The key opportunity in India we see the market now is that customers are looking for full power solutions with high quality efficient product and after-sales service that many other brands fail to deliver.

Q. What is future prospect for your industry?

India is a power deficient market and it has huge business potential especially in the Tier II and Tier III cities and towns. There are robust change in the demand from those areas from both consumers and

ENGINEERING REVIEW | JULY 2014 |

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COVER STORY

enterprises. Also we are seeing a positive growth of our sales in industry, BFSI & hospitals segments, Indian UPS market are dominated mainly by IT, ITES & Data center business but in recent years we are seeing positive growth in the industry like Pharma, BFSI & Healthcare segments.

Q. Is there any plans for expansion & new investment in terms of product development or new technology adoption to cater the demand of the industry?

Socomec invested €3.75 million in India so far and has set ambitious growth plans for upcoming years.

It has a strategy to target markets such as industry, building, critical building, infrastructure, renewable energy and OEM. With the industry segment being a prime focus, we have taken an initial step towards the goal,

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and started producing its existing UPS product Delphys MP Elite, which is well-known for industrial applications in its 5200 square meter plant in Gurgaon. We will also look at the possibilities to extend for other products in coming years.

Q. What is the top line product range & Is there any plans to launch new products?

Socomec has many technologically advanced UPS products ranging from 600 VA to 5400 kVA. We have ultrahigh efficiency UPS systems and provide maximum power availability up to 4 MW. Socomec has dedicated R & D team, who is continuously working on to understand the market requirement in terms of technically advanced products and propose solutions. We have plans to introduce new products during this year and it will be communicated at the time of launching.

Q. What is your vision for your company?

Socomec is well known and one of the fast growing companies in India.

We enjoy very good market share in Higher end UPS. Over all our market share is around 5% and we expect to increase to 10% in next couple of years.

We have a strategy to target markets such as industry, building, critical building, infrastructure, renewable energy and OEM, through which we plan to generate Rs. 400 crore revenue by Y2016.

As we want to increase our industrial market share, we believe Delphys MP elite is an apt product to produce locally which will have cost benefit to our customers. This product is already a proven product in the market.

We empower our channel partners to always feel “Connected” with Socomec and thus build loyalty and knowledge in the channel community. Presently, we have the service network reach to over 150 locations through our NSP and BPs and we intend to increase the accessibilities to more than 400 locations across country including tier 2 & tier 3 cities and towns in near future.

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SURFACE FINISHING & COATING

TECH TRENDS

Williamson’s innovative solutions for improving productivity and quality through noncontact temperature measurement

W

illiamson is dedicated to providing unique and creative solutions for Industrial Heat Processing applications. We offer a comprehensive line of industrial temperature sensors, as well as several innovative technologies for applications considered difficult to measure.

Some significant sensor features include a patented singlewavelength Auto Null Design, a high-performance Dual-Wavelength Design, a patented Multi-Wavelength Design, and a variety of flexible Fiber Optic Systems. Combining these unique capabilities with our extensive heat processing application experience, Williamson can provide superior performance for both traditional and difficult to measure applications.

Greater accuracy, repeatability & reliability for temperature measurement & control Temperature Application

acteristics of the measured surface.

Emissivity is a technical term used to quantify the amount of energy emitted from a surface relative to its theoretical maximum for a given temperature. In general, most materials and

86

Authorized Dealer: Masibus Automation & Instrumentation Pvt. Ltd. B-30, GIDC Electronics Estate, Sectror-25, Gandhinagar- 382044, (Guj.), Ph No: 079-23287275-79 Email: Sales@masibus.com Web: www.masibus.com

These sensors provide greater accuracy and repeatability for low emissivity applications at temperatures as low as 125°F (50°C).With infrared filtering in the 2 micron range, errors due to changes in emissivity are minimized or eliminated. While the Patented Auto Null Design eliminates noise and calibration drift often associated with this type of sensor.

Above 300°F (150°C) These High-Performance Dual-Wavelength Sensors provide greater accuracy and Dual Wavelength repeatability on metal applications with emissivity variance and temperatures over 300°F (150°C).With an exceptionally high signal dilution factor, these sensors outperform all other ratio sensors.

Dual-Wavelength Features ● ● ● ● ● ● ●

Most Nonferrous Metal Applications Which Exhibit NonGreybody Conditions

applications exhibit a high and constant emissivity that reflects “near blackbody” conditions. For these applications, a single-wavelength sensor is recommended. However, for most metal applications where the surface emissivity is lower and can vary, the dual- and multi-wavelength sensors are recommended.

The table below highlights Williamson’s unique capabilities to effectively compensate for emissivity and to outperform all others, particularly when measuring ferrous and nonferrous metals.

Recommended Unique capability sensor Design & Models Below 250° C Single-wavelength

Most ferrous metal applications which exhibit greybody conditions

Williamson’s noncontact temperature sensors measure the amount of infrared energy emitted from an object’s surface and convert that signal into a temperature value.

While many factors affect the measurement accuracy, an important consideration is the selection of the sensor design that most effectively compensates for the emissivity char-

Automatic Emissivity Compensation Views through Dust & Dirty Optics Views through Water Spray Compensates for Scale & Oxide Formation Measures the Hottest Temperature Viewed Long-Term Calibration Stability Highest Signal Dilution Factor Available

Above 400°F (200°C) With a Patented Multi-Wavelength Design, these sensors provide accurate and Multi Wavelength repeatable measurements of nonferrous metals such as aluminum, copper, brass, and zinc. This capability is a Williamson exclusive that combines multi-wavelength hardware with a blending algorithm specifically developed for these difficult materials

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TECH TRENDS

AUTOMATION

Parker Hannifin’s AC30V series provides a flexible, modular,

AC variable frequency drive solution for pump & fan control

P

arker Hannifin India is pleased to announce the launch their new series of AC variable frequency drive, the AC30V Drive. Engineered specifically for flexibility, simplicity and reliability, the AC30 series of variable frequency AC drives covering a range from 0.75 kW to 75 kW .

AC30 drive has been designed to provide users with exceptional levels of control, from simple open-loop pumps and fans through to closedloop process line applications.

Its flexible and highly modular construction enables a wide range of communications and I/O modules to be easily added as required.

The AC30 has been designed with simplicity in mind, but this doesn’t compromise its functionality.

Integrated macros for a range of applications and PLC functionality

enable more capable users to create sophisticated control that would previously have required a separate PLC. Designed for operation in environment class 3C3 and 3C4 for Hydrogen Sulphide (H2S) as standard (tested at 25 ppm for 1200 hours), temperatures up to 50 °C with optional integrated EMC filter to C2 1st environment and DC link choke to reduce line harmonics. AC30V also complies with RoHS substance restrictions in accordance with EC Directive 2011/65/EU. AC30 variable speed drives give comprehensive and cost effective control of either AC induction or permanent magnet (PMAC) servo motors and are suitable for the Open- and Closed-Loop Control of Pump, Fan and many other General Continue on page no.90

Customer Benefits: Flexibility

Simplicity

Reliability

Open-loop or optional closed- Advanced control with Parker Drive Conform ally coated as standard for use in loop operation with pulse Developer (PDD) software tool class 3C3 and 3C4 environments encoder feedback module Suitable for operation with AC Multi-language backlit LCD display induction & Permanent Magnet AC (PMAC) servomotors

Spring clamp control terminal connections

Support for popular industrial Quick start wizards & application Isolated cooling paths reduce contaminafield buses.

Macros for simple setup tion of control electronics I/O expansion options

Ethement connectivity for easy drive EMC Filters and DC Chokes to suit all diagnostic and control environments

Chassis or through-panel SD Card for data storage and drive Safe-Torque-Off (STO) for Safety critical mountas standard cloning applications protecting users & machinery against unexpected motor start-up

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TECH TRENDS

AUTOMATION

Parker India Manufacturing facility at Mahindra World City, Chennai

Manufacturing set up for integrated System Solutions and regenerative testing facility for high power AC Drives at Parker India Manufacturing facility in Mahindra World City, Chennai

Continued from page no.88 Purpose Applications.

Availability : The new AC 30V Drive will be available from the state of the art Parker India modern Manufacturing facility at Mahindra World City near Chennai, well equipped to cater to sophisticated industrial automation systems and solutions.

The factory comprising of a manufacturing setup high power AC drives, a fully equipped regenerative testing laboratory suitable for load testing of high power drives and an experienced project engineering

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team will satisfy all your Automation needs. The new AC 30V drive will also be available through our nationwide network of sales offices, ATCs (System integrators) and Parker Stores .

For more information Parker Hannifin India Pvt Ltd. Automation Group- Plot no P41/2, 8th Avenue, Domestic Tariff Area Mahindra World City, Chengalpattu Kancheepuram District - 603002 E-mail: sales.augindia@parker.com www.parker.com/ssddrives, www.parkermotion.com, www.parker-eme.com Tel : +91(044) 43910799/00,

Fax no : +91(044) 43910600

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TECH TRENDS

AUTOMATION

Double Compression Cable Glands : New IP 68 Solution

G

eissel India is an established name in India as a supplier of cable glands and electrical wiring accessories. The 100% German owned Company manufactures goods as per exacting German standards and has created a niche for itself in the Indian electrical

market. Products include cable glands in brass & polyamide in IP 68, conduits, conduit glands, plugs, reducers, enlargements, etc. The German parent is a family run Company and exists since 1920. It is managed now successfully by the fourth generation.

Of particular interest is the success of the double compression cable glands. The first of its kind in the Indian market with IP 68 and only three sizes to suit cable dia from 12 – 34 mm. Introduced barely a year ago, discerning customers have praised the product for its design, ease of application and convenience of only three sizes. Designed and engineered in Germany, but manufactured in India, customers of International repute are finding many advantages in using these glands over others.

For more information E-mail: info@geissel-india.com Web: www.geissel.com

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TECH TRENDS

AUTOMATION

Integration decides about success in engineering Interface management throughout the entire product development process (PDP) can often tip the scales: consistent data flows provide transparency and support collaboration between the various disci-plines. In many cases, processes are already extensively optimised within departments.In conse-quence, the integrated information exchange between commercial, production, engineering and manufacturing information allows a further quantum leap in efficiency improvement.

A

s an internationally established CAE solution in the engineer-ing process, Eplan collects data from adjacent systems and disciplines, processes it and passes it on. The high degree of transparency and standardised interfaces of the Eplan platform enhance efficient communication with other systems. Solution provider Eplan takes the lead in communication and develops these standardised interfaces to other disciplines and systems with a practical orientation. Neutral, universal and above all manufacturer-independent exchange formats form the basis of this.

Data management: PDM systems / SAP interface Standardised communication interfaces such as the “ ERP / PDM Integration Suite” to superordinated systems such as Siemens Teamcenter, PTC Windchill, SAP or ProAlpha simplify integrated data exchange with other systems. In addition, for all SAP integrations in the area of electrical and mechanical power engineering, the high degree of expertise of the new affiliated company Cide on Software also comes into play: SAP interfaces to Eplan on the one hand, but also to various CAD systems such as AutoCAD, Inventor, Catia, Microstation, Solid Edge or SolidWorks and also Enovia V6 are already available.

Companies can therefore model their PLM process in a cross-disciplinary manner to ensure the consistency of

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processes in the area of parts and part list management and the sustainable administration of product data. This integrated mode of operation with systems that are utilised throughout the company for product data management increases data consistency and process reliability. This not only applies to the product development process, but to the whole product lifecycle of a machine or system.

Timely integration of all systems or objects involved in the product development process supports the mechatronic product definition and the digital product model.

SPS interface and NC data included The bidirectional data exchange between Eplan and various SPS programming systems is also a central requirement in the engineering process. Output data from Eplan is automatically available to followup processes across the product lifecycle. Data exchange between the SPS programmer and the electrical

Standardised communication interfaces simplify integrated data exchange with other systems.

systems designer takes place via direct interfaces between the systems of B&R, Beckhoff, CoDeSys, Siemens, Phoenix Contact, Rockwell Automation, Schneider Electric and in future also Mitsubishi Electric. To this end, the information for bus and hardware configuration is exchanged bidirectionally so that data only needs to be input once. Integration into production also includes complete mapping of the interface landscape. Here, machine control systems are also connected to Eplan via standardised interfaces. NC data or length-cutting information for cable design that have already been planned during the design stage can be transferred from Eplan to control cabinet manufacturing. Machines from Kiesling, Komax or Steinhauer are used as a basis for integrated production and process control.

Many of the named companies are represented in the “community of efficient engineering”, and their interfaces can be viewed at Eplan’s stand. Users benefit from a high level of integration and thus ensure smooth processes.

For more information EPLAN Software & Service Web: www.eplan.de

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-Double Compression Cable Gland

for armoured cables

NEW

the real IP 68 solution

Engineered in Germany, produced in India!

• Weatherproof, Waterproof, Flameproof, Explosionproof

• Only 3 sizes needed for: Clamping range Ø 12 – 34 mm

• Suitable for gas group IIA & IIB, IIC, Zone 1 & 2, Ex d

• More products:

• Thread: BSC, Metric • Approved through: CIMFR India, IBExU Germany

Geissel India Pvt. Ltd. · Gat No. 1102, Mutha Road Pirangut, Taluka Mulshi · IND - PUNE - 412115 Tel.: +91 20 229 22125 · info@geissel-india.com A Member of The Geissel Group, Germany

TECH TRENDS

AUTOMATION

Rollon Linear Bearings for CNC

Doors and auxiliary axes on machine tools need different linear motion components than spindles.

Figure 0: On CNC machines, not all motion axes are created equal. While spindle motions are all about accuracy and precision, doors and other auxiliary axes require a linear motion solution that’s easy to install and reliable.

T

he makers of CNC machine tools are not known for skimping on their motion control components, especially those related to spindle movements. Yet not every motion on a CNC machine is mission critical.

In fact, most machines have one or more axes that, unlike the spindle, do not require high degrees of accuracy and precision.

These axes can include doors and other auxiliary systems not associated with cutting. By picking

an appropriate motion solution for these auxiliary axes, machine builders can not only take some cost out of a CNC machine but also improve that machine’s reliability in the field. Doors, in particular, are an axis that are often designed with less-than-ideal motion components.

From an accuracy standpoint, door motion may seem like an open and shut case, but they do present some challenging design issues of their own. They tend to be large sheetmetal structures that are subject to deflection and alignment problems.

They also have to work reliably in a contamination-prone environment filled with metal chips and cutting fluids.

These size and contamination issues can be especially hard on linear bearings. Engineers who work in machine tools will sometimes reflexively specify recirculating ball linear bearings, in part because of familiarity. Yet this style of bearing is not the best choice when it comes to creating a dependable, cost-effective door. Rollon has developed an alternative bearing solution for doors and related auxiliary applications.

It’s based on Compact Rail bearings, which are both self-aligning and resistant to contamination.

Self-aligning Aligning linear bearings is usually a difficult process that takes place dur-

Fig ure 1

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Continue on page no.100

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TECH TRENDS

AUTOMATION

Continued from page no.98

has a geometry that allows for limited angular rotation of the roller, while still offering precise linear guidance. Together, these rails can absorb significant alignment errors in two axes: Parallelism on the horizontal plane and height differences between rails in the vertical plane.

ing the machine building phase. Machine builders must first machine mounting surfaces to near perfect flatness. Then they’ll install bearings using fixtures to ensure that rails are aligned horizontally and vertically. Both of those steps can add signifHow significant? icant time and cost to the It depends on the Figure 1b machine. And in the case distance between rails. of machine tool doors, For example, at a twoboth of those steps may be both inmeter span between rails, the system effective and unnecessary. They’re can absorb parallelism errors up to ineffective because the doors tend to 4 mm in the horizontal plane and be large sheet metal structures that differences in rail height of +/- 50 will deflect in use, undoing even the mm. (See Table 1 for self-alignment most careful installation techniques. capabilities at other rail distances).

And they’re unnecessary because With the Compact Rail system, self-aligning bearings can accomthe source of the alignment errors is modate deflection without the need not important. Whether the errors for the expensive machining or fussy are caused by the machine structure, installation procedures. installation or deflection in the field, Rollon’s Compact Rail system the Compact Rail will adjust and gets its self-alignment capability from do so without affecting the wear the way that its large roller bearings characteristics or lifespan of the interact with a set of rail profiles. The bearing. profiles are designed to allow the rollers an extra degree of freedom or Low closing force two to offset misalignment between Compact Rails additionally make rails. the doors easy to open and close– In the case of machine and not just because design tolertool doors, an emerging solution ates misalignment without impeding combines Compact Rail’s U and K motion. Compact Rails also contribrail profile to support the slider (See ute to the smooth door motion beFigure 1). The U-style rail has a flat cause they have a low coefficient of raceway that allows a roller freedom friction (COF). The typical COF for a translate in an out relative to the axial Compact Rail ranges from 0.003 and direction of the rail. The K-style rail 0.006, depending on size. Thanks to the low-friction operation, a Compact Rail Size 43, for example, would require an opening-closing force of just 1.5 lbs when supporting a 200-lb door.

Figure 2

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Contamination resistant Another important linear bearing at-

Figure 3 tribute important in doors and other machine tool auxiliary axes is contamination resistance. Recirculating ball linear bearings, which have little clearance between balls and raceways, have historically been susceptible to contamination-related failures and require elaborate protective measures. Making matters worse, metal chips are among the most damaging contaminants in the industrial world.

Rollon’s Compact Rail keeps contamination at bay in a few ways.

It has small features, like seals and wipers, that minimize contaminants on the rails. Installation tricks, such as installing rails upside down, can further reduce contamination levels.

Mostly, though, Compact Rail’s contamination resistance rests on its overall design. Its small ball bearings are permanently sealed within larger rollers (See Figure 2). And the rollers have a large size relative to typical contaminants. They can roll over many chips that would stop a recirculating ball bearing in its tracks.

For more information, Rollon India Pvt. Ltd. Web: www.rollonindia.in

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TECH TRENDS

AUTOMATION

‘Slide and Roll’: Drylin W hybrid bearings from igus

With just a guide rail as support, the drylin W hybrid bearings can be integrated in your design to save space. (Source: igus GmbH) The hybrid bearings from igus combine the advantages of plain and roller bearings alike and thereby entirely dispense with external lubrication.

(Source: igus GmbH)

T

he combination of linear plain bearings with supporting rollers offers low driving forces with no requirement for lubrication. Wherever manual sliding applications are situated, for example on machine sliding guards, safety doors, control panels, and theatre stage actuation. Quiet operation without the requirement for lubrication is entirely possible with the drylin W hybrid system.

The hybrid carriage from igus on the drylin W rail profile, made from hard anodised aluminium, utilises the advantages of sliding and rolling ,since they are lubricationfree and can simultaneously move

larger loads without excessive driving forces. This space-saving technology with only one guide rail is, for example, suitable for the adjustment of sliding doors or enclosures and allows for maximum freedom at the design process. They enable an easy manual adjustment with very quiet running.

The drylin W hybrid carriage is also available in a compact design with a length of only 90 millimetres.

Thus, designers can minimise the impact of introducing a linear slide by using the hybrid system. At the same time, the overall structure remains inconspicuous, even here, since it does not require a second

The drylin W hybrid carriage is, for example, suitable for the adjustment of sliding doors or control panels. (Source: igus GmbH)

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| JULY 2014 | ENGINEERING REVIEW

guide as support. As in the case of the larger version, the roller guide is secured on the rail, eliminating the risk of carriages leaving the rail.

Versatile applications through freedom from lubricants Like all plain bearing products from igus, the drylin W hybrid carriage does not require lubricating. This makes them, on the one hand, suitable for applications in the food and packaging sector, as there is no grease or oil to contaminate the food. On the other hand, they can also easily be used in adverse environments, such as in machine tools. No dirt or dust particles can accumulate on the bearings, which could hinder long-term operations.

More sizes will be available soon.

The terms “igus, Chainflex, ReadyCable, Easy Chain, E-Chain, E-Chain System, Energy Chain, Energy Chain System, Flizz, ReadyChain, Triflex, TwisterChain, invis, DryLin, iglidur, igubal, xiros, plastics for longer life and manus“ are legally protected trademarks in the Federal Republic of Germany and, where applicable, in some foreign countries.

For more information Web: www.igus.in

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TECH TRENDS

AUTOMATION

Thyristor based motor soft starter (MSS-XX) for 3 phase induction motor Features: ● Suitable for 3 phase AC Induction motor up to 168KW (225HP) ● Reduces starting current ● User selectable configuration for 3 wire close delta (In line) and 6 wire open delta (in-side line) ● User settable jump start and soft start / ramp time ● Accepts start and stop command from external potential free contact ● Over load trip facility ● Contactor bypass output and Fault output ● Easy to install and maintain

Description: To gradually accelerate the speed of AC 3 phase induction motor it is required to feed increasing voltage to the motor and such behavior is only possible by connecting SCRs in series with the motor. The SCRs are controlled by MSST-15 firing card to generate the firing pulses giving the effect of soft start. Libratherm offers ready to use motor soft starter MSSXX for 3 phase induction motor. User

has access to set the starting voltage to create the torque and to set the soft start time.

bars for incomer and motor connections. SCR modules are protected by thermal cutouts (Thermistors),

For over load trip, the feedback it taken from 5A CT to monitor the load current and to generate the trip contact in case of over load condition.

Once the motor achieves full RPM, it is not required to pass the current through the SCRs and hence these SCRs can be bypassed using external contactor. The bypass command is available in the form of potential free contact, once the full speed is achieved as indicated by TOR LED. The soft starter is built using Libratherm make thyristor firing card MSST-15, suitably rated back to back connected SCR module (with electrically isolated base)- mounted on the air cooled heat sink, with copper bus

RC-snubber and MOVs. The entire assembly is mounted in MS powder coated enclosure, which in turn can easily be mounted inside the closed control panel as desired.

Model Wise Description: Model

Max. Starting Current

Motor Ratings

Motor Ratings

Std. Sizes

/Continuous current MSS-12

20A /6.2A

(1 to 6) HP

(0.75 to 4.5) KW

MSS-27

32A/10.5A

(7 to 10) HP

(5 to 7.5) KW

275 x 185 x 215

MSS-57

55A/18A

(11 to 17.5) HP

(8 to 13) KW

275 x 185 x 215

MSS-106

110A/36A

(18 to 35) HP

(13.5 to 26) KW

315 x 175 x 240

MSS-162

150A/75A

(36 to 75) HP

(27 to 55) KW

425 x 285 x 280

MSS-250

230A/115A

(76 to 110) HP

(56 to 82) KW

450 x 355 x 355

MSS-330

310A/155A

(111 to 150) HP

(83 to 111) KW

450 x 355 x 355

MSS-500

410A/205A

(151 to 197) HP

(112.5 to 147) KW

As per our std.

MSS-573

470A/235A

(198 to 225) HP

(147.5 to 168) KW

As per our std.

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250 x 170 x 100

401-403, Diamond Indl. Estate, K.P. Road, Dahisar East, Mumbai 400068.Maharashtra, INDIA Tel/Fax: 91-22-42555333, 28960569, 28964769 Email : sales@libratherm.com , enquiry@libratherm.com Web : www.libratherm.com

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IN-957a-dry-tech 210x297_IN-957a-dry-tech 210x297 24.10.13 01:35 Seite 1

dry-tech: ®

dry-tech® [ˈdraɪ]-[tekˈ] The lubricant-free, low-cost way to swivel, rotate, oscillate, move and achieve linear motion ... construct sustainably with dry-running polymer bearing solutions from igus . ®

.in/dry-tech24h

®

igus (India) Pvt. Ltd. 36/1, Sy. No. 17/3 Euro School Road Dodda Nekkundi Industrial Area - 2nd Stage Mahadevapura, Bangalore - 560048, Karnataka, India Phone +91-80-45127800 Fax +91-80-45127802 info@igus.in plastics for longer life ®

®

TECH TRENDS

POWER

Measuring with Digital Clamp-Meters

by Chandmal Goliya

C

Mr. Chandmal Goliya – Director Kusam Electrical Industries Ltd Mr. Chandmal Goliya is a graduate in Electrical Engineering from Mumbai University. He has more than 40 years experience in the field of Electrical & Electronic Test & Measuring Instruments. He has travelled widely in Japan, Taiwan & China. Also provides consultation to the companies there.

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urrent measurements have been simplified by the introduction of the clamp-on ammeter, which allows readings to be taken without breaking the circuit. This article outlines how such instruments work and how to get the best out of them.

Until recently the measurement of current was not as straightforward as that of voltage. Measurements were made by breaking the circuit at the points where the current was to be measured and inserting a current meter. For low current circuits less than an amp this is still the only practical method. For highcurrent a.c. circuits, a current meter usually employed a current transformer to give a known, scaled down, representation of the measured current.

A natural development of this technique was a.c. clampmeters, which are now manufactured in a variety of different models & types.

The basic principle is very simple; a current transformer whose single turn primary is formed by the lead carrying the current to be measured.

The clamp jaws, which form the iron core of the transformer, carry the secondary winding. This winding drives an electronic circuit and in turn a digital display scaled as per the specifications of the meter.

The instrument is usually held and operated in one hand. The jaws are opened to clamp around the lead being measured by finger pressure on a ‘trigger’. A data hold button is provided to enable measurements to be made in a location where it is difficult to see the readings display.

Range changing can be achieved by a thumb wheel switch or a rotary switch or a slide switch.

Clamp meter-Cum-Multimeter MODEL 2763 ACCURACY It is the extent to which a given measurement agrees with the standard value. eg. If the accuracy specified for the Range 0-20A with 3 ½ Digit Display is ± (1% rdg+5dgt) and the input is 15 A. The display range is: 15 X 1 + 0.05 = 0.2 100 Max. Value = 15 + 0.2 = 15.20 A Min. Value = 15 – 0.2 = 14.80 A As with all measurements there are a number of variables which can affect the accuracy. The first effect to consider is, in common with all measurements, the effect that insertion of the meter has on the circuit. In this case, the reflected impedances are divided by the square of the turns ratio of the current transformer, the reflected impedance is very small and has a negligible effect.

Continue on page no.108

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TECH TRENDS

Continued from page no.106 The second effect to be considered is that of the position of the conductor being measured within the ring of the clamp-meter jaws. If the conductor is small in comparison to the jaws ring, the most accurate reading is obtained with the conductor at the centre. For a well designed clampmeter, moving the conductor radially towards the edge of the ring has only a very small effect caused by leakage flux. This would have the greatest effect when the conductor is next to the jaws aperture.

The third effect is due to the gap between the jaws when closed. This is caused by the mating surfaces not being perfectly flat or dirt accumulated between the jaws surfaces. This causes leakage flux and hence poor coupling between the primary and secondary windings of the current transformer, which result in a reduced reading. But again, this loss is small as the jaw faces are ground to minimize the air gap at the opening point.

A fourth effect is caused by the presence of any a.c. magnetic field, such as those from large transformers or electric motors. Such magnetic fields would not have an affect but for the jaws gap. Alignment of the jaws with the magnetic fields will affect the error and hence, if possible, the clamp-meter should be rotated to keep this to a minimum, and be situated as far as possible away from sources of strong a.c. fields.

Another effect is caused by the iron magnetization. This is nonlinear, particularly at the initial magnetisation stage when low level currents are being measured. At the other extreme, when large currents are to be measured, core saturation can occur. However, for the range specified, accuracy is not usually affected because due care is taken at the design stage.

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POWER

Also, the frequency of the current being measured has an effect on the reading. Clampmeters are usually calibrated at the frequency at which they are to be used, such as 50 or 60Hz. Frequency has effects in several ways, for example, on leakage resistance, eddy currents and core saturation. The final effect which needs to be considered is ambient temperature. This will change the iron losses, jaw gap and circuit impedances; the temperature coefficient is often quoted.

DIFFERENT TYPES There are a variety of types of clampmeters in the market. Some are very simple having current range only. Some models also have voltage measurement facility for voltages up to 1000V AC. With the development of sophisticated integrated circuits, more functions have been made available in digital clampmeters. The functions covered are DC Voltage, AC Voltage, Resistance, capacitance, frequency measurement etc. Almost all digital clampmeters have data hold facility that enables the reading to be held firm. Digital clampmeters have greater resolution & less ambiguity of reading.

One further type, know as leakage clampmeters, are capable of resolving current readings down to 1mA, and can be used for either single or three-phase supplies. For single-phase, if the meter is clamped around the live and neutral cables together, the meter will indicate the leakage current to earth. For threephase work, operation is the same except that the meter is clamped around all three phase cables together. In this way the clampmeter will indicate current in the neutral cable and earth. If the neutral is also clamped, the resultant reading is the earth-leakage current. These can also be used to measure current at low levels in a single conductor.

High current d.c. measurement has also become practical with a clampmeter. This works on a very different principle. Since transformer action is not possible for d.c., a Hall Effect device is used to measure the magnetic flux in the clamp jaws. This is done by fitting the Hall Effect device in a gap in the magnetic circuit of the clampmeter.

A reference current is applied across one plane of the device and potential is generated across the perpendicular plane. This output potential is proportional to the reference current and the magnetic flux level, which again is proportional to the current being measured. Hall effect devices work equally well with a.c. but then the output potential is also a.c. The output is measured, using a d.c. or a.c. voltmeter. All the possible errors discussed above also apply to this type of meter.

Continue on page no.110

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Grinding technology made by JUNKER Quality, performance, service – As you need it Whether you are looking for a standard machine or a premium solution: as a leading-edge technology provider we provide custom solutions for every conceivable high-speed precision grinding application.

From stand-alone machines through to complete production lines - our outstanding reliability and premium quality as well as our servicing excellence set high international standards the world over.

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www.junker.in

TECH TRENDS

Continued from page no.110

The Hall effect: if a current-carrying conductor is placed in a magnetic field (B) perpendicular to the direction of the current flow (I), a voltage (V) is induced across the conductor at right angles to both the magnetic field and the current flow. This voltage is proportional to both the magnetic field and conductor current. In a clamp-ammeter, the magnetic field is proportional to the current being measured. If the reference current is kept constant, the generated voltage is thus proportional to the current being measured.

ATTACHMENTS

AC / DC Clamp Adaptor with Digital Multimeter MODEL CA - 1000

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POWER

Since most electrical engineers and electricians have either an analogue or digital multimeter, clamp-on attachments for these instruments have been developed. There are either a.c. only or combined a.c./d.c. types employing the principles already mentioned. In place of display these attachments are fitted with the output terminals for connecting to the multimeter.

Wattmeters must measure both current and voltage simultaneously.

Obviously a similar principle to the clampmeter can be employed to measure the current. Voltage however is measured in the normal way using a pair of probes and a voltage divider.

The information from the current and voltage measurements has to be processed to give a reading of power (VIcosØ).

Wattmeters uses electronic circuits to process the current and voltage measurements to give an indication of power. A phase sensitive detector can sense the in-phase component of voltage with respect to current and a multiplier is used to give the product of this component and the current. The output of the electronic processor can drive a digital display with the aid of an analogue-to-digital converter.

Another electronic method is to use a microprocessor to calculate cosØ from the sampled readings of voltage and current and then calculate the product VIcosØ. The output of the microprocessor is digital and can drive a digital display.

Either of the electronic method can also be used to give a reading of the phase angle between the measured voltage and current.

relevant standard specification such as “UL” or “CE”. For clampmeters to conform to these specifications they should meet the requirements for double insulation and hence, as a rule of thumb, they should withstand a flash test of four times the working voltage, plus 2kV. This is twice the voltage required for single insulation.

Flash tests should be carried out between the jaws and the rest of the instrument wrapped in conductive foil. If there are any leads for voltage or resistance measurement, they should also withstand the flash test from themselves to the clampmeter body and to the jaws. If the working voltage or flash test voltage is quoted it should be for double insulation, and if not quoted, taken as the single insulation figure, for safety.

For more information Web; www.kusamelectrical.com

SAFETY A final point which must be considered concerns safety. When considering safety, it is normal to look for a

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| July 2014

TECH TRENDS

OBO : Under Floor Systems (UFS)

POWER

Design meets functionality, A world of ambience using under floor systems One stop Floor Distribution solution from OBO where cable management gets redefined flexibly for modern infrastructures.

O

BO BETTERMANN India, a subsidiary company of OBO BETTERMANN, Germany 104 years old company specialized in manufacturing products for “Conducting electricity, Routing data, Controlling Energy”. OBO has more than 30000 products and are in position to supply and provide complete technical support for those products. With easy work steps, OBO can offer total comfort for electrical installations and systems engineering. “Just when you think you have achieved a lot, it is time to take the next step” is the motto of our product developers.

In an increasing quality focused market, OBO Bettermann proves its strength with product offering spread over many ranges and successful realization of many projects worldwide. With a convincing spectrum of innovative products, under floor system from OBO Bettermann shows its competence with decades of experience and innovative technologies backing the brand.

OBO under floor systems are customer focused and future oriented. With our offering you keep yourselves the option to be open for new future proof requirements and be flexible as these systems are developable and can be adapted accurately for your needs. ● Under floor system for carpeted

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●

●

●

●

●

●

floors where choice of colors, shapes, and number of compartments and with variable recess options.

A range of Galvanized under floor trunking / UPVC trapezoidal ducts with choice of compartments and thicknesses to choose from.

Specialty dry and wet cleaned service outlets for marble, granite and tiled floors.

Floor outlet offering with traps made of Galvanized iron powder coated to suit various floor covering and type.

Complete range tested and in conformance with the latest international norms Wet cleaned floor outlet offering which comply to wet mopped or wet vacuumed requirement.

Wide choice of material offering

In short, OBO Bettermann under floor system solution adds value by providing: ● High-quality design solutions which offer aesthetically pleasing complete solutions for customers. ● Wide range of product offering provides the opportunity of providing power voice and data connections in any location where they are needed. ● OBO product range comprises various design and equipping variants. ● We can offer comprehensive support – from planning through to mounting and also by certifying the installations. ● Technically mature, user-friendly products for fast and uncomplicated installation make day-today work much easier

Think orange. Think connected.

ranging from Polyamide, Aluminium die cast, Stainless steel, Brass , GI powder coated and zinc ally die cast. ● Heavy duty floor service outlet options for variety of loading requirements from 1.5KN to 20 KN. ● Customized solutions to suit various power, voice and Data requirements.

Just when you think you have achieved a lot, it is time to take the next step. This flexibility has been the core of our thoughts and actions for over 100 years. Tradition and vision combined. That’s “Think orange”. As system manufacturer, OBO’s thoughts and actions have been integrated from the outset. This ability is what complete, intelligent solutions in building system technology are all about. Connecting products with system solutions.

That’s “think connected”.

For more information Web: www.obo-bettermann.com

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OBO BETTERMANN India Pvt. Ltd., Plot No O-37, Door No.8, Bharathidasan Street,Thiru Nagar, Jafferkhanpet, Chennai - 600 083, India.

Tel : +91 44 4358 94 11/ 12/ 13 | Fax : +91 44 4358 9410 | Email: sales@oboindia.com | www.oboindia.com

TECH TRENDS

POWER

High frequency oscillations due to driver coupling

The coupling between the driver and the power module is usually given too little attention. Yet, many problems can be tracked back to this very interface, such as when IGBTs are switched very rapidly, or when desaturation takes place during short circuits. This article outlines some of the considerations with regard to potential causes. Stefan Schuler, Development Engineer, SEMIKRON, Nuremberg, Germany sure the module switches safely and correctly under all and any circumstances.

Focus on parasitics

Figure 1: Half-bridge circuit with driver principle

A

driver’s primary task is to provide the power required for switching the IGBTs, and to establish a galvanic insulation between the input signals.

The underlying principle of a driver which provides galvanic insulation to the TOP and BOT sides, e.g. by means of two transformers, is shown in Figure 1. The downstream circuits are the signal processing and the actual driver stage.

Besides the typical activation voltage of +15V and a negative shutoff voltage, the power supply may provide additional voltage for logic circuits or microcontrollers.

The connection to the power module is often implemented by empirically defined gate resistors. A series of complex test procedures makes

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The electric coupling allows for generating a greatly simplified equivalent circuit diagram (Figure 2). It shows the switching lower IGBT (BOT), its parasitic capacitances and the integrated series resistor, a load LLOAD, and the free-wheeling diode D in the TOP branch. The parasitic inductances LD and LE (also called leakage inductances) represent the conductor tracks and bonding wires of the diode and the IGBT. On the driver side, the schematic shows a push-pull output with power supply, gate series resistors and the parasitic conductor track inductance LS1.

The driver’s output voltage UA is parallel to the actual gate-emitter voltage uGE and the voltage drop uLE of the parasitic inductance in the emitter branch. A current change in the IGBTs generates an induced voltage uLE that equals LE multiplied by diE/dt. Quickly, the bonding wires on the emitter side are identified as the main causes of the parasitic inductance. As a rule of thumb, calculations are made with one nanohenry (nH) per millimeter of bonding wire length. Major current changes easily induce several volts of voltage. However, the ohmic resistance can easily be neglected, as

Figure 2: Equivalent circuit diagram with driver connection it is only approximately 5…10 mΩ per bonding wire, so in a 75 A chip, for instance, it would clearly stay below 100 mV.

Figure 1: Half-bridge circuit with driver principle A closer look at Figure 2 shows a first LC circuit which consists of the components LS1, LE (summarized into LS) and the gateemitter capacitance CGE. The gate series resistors Rg,int and ROn/Off, summarized into Rg, dampen this LC circuit. On the one hand, this causes a shift of the angular resonance frequency towards smaller values for , on the other hand, the resonance spectrum becomes greater while at the same time, the amplitude is dampened. In short - the quality is diminished. A second LC circuit is formed by the parasitic components of the intermediate circuit, the IGBT Continue on page no.116

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NORD DRIVESYSTEMS | Intelligent Drivesystems, Worldwide Services

Energy efficient drive solutions for India´s fast growing industry All over the world industries rely on NORD DRIVESYSTEMS for extremely energy-efficient motors, highly efficient gear units and advanced drive electronics with energy-saving functions - because NORD provides savings up to 40% along with robustness and reliability

We are well aware of our responsibility to the environment and to our customers; and sustainability continues to be an important part of our company policy, as it has for many years. Find out more at: http://energy.nord.com NORD DRIVESYSTEMS Pvt.Ltd. 282/2, 283/2, Village Mann, Taluka Mulshi, Adj.Hinjewadi MIDC-II, Pune- 411057 Maharashtra INDIA Phone +91 20 39801 -217, Fax +91 20 39801 - 216 India@nord-in.com, www.nord.com Member of the NORD DRIVESYSTEMS GROUP

DRIVESYSTEMS

TECH TRENDS

POWER

Continued from page no.114

Figure 4: Gate voltage curve during switch-on (excerpt from Fig. 3).

Green shows the curve of the voltage induced at the eight parallel emitter bonding wires (2 nH total). The blue line is the calculated effective gate voltage that is being looked into, and the parasitic inductance LE, which is the link towards the driver circuit.

Finally, there is a third LC circuit, consisting of the Miller capacitance CGC and the finite, yet frequency-defining switching time of the IGBT. Therefore, repercussions on the driver are possible via two different mechanisms: on the one hand, via the emitter’s inductance LE, and, on the other hand, via the Miller capacitance as mentioned above. The following chapters shall look into more details of which one of the two effects stated will be the dominant one in each individual case, causing a tendency towards oscillation in the whole system.

Emitter inductance influence

Figure 3: Switch-on process with 100 ns slope time of the collector current (10-90 %) Source: Dominic Malane

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The measurable influence of the emitter’s parasitic inductance is limited to large current changes, which primarily occur when switching takes place. Analyzing the switch-on process (Figures 3 and 4), one initially recognizes a negative feedback phase that turns into a positive feedback phase. This circumstance is owed to the diode’s reverse recovery charge which causes a positive feedback while it discharges because the

emitter’s current decreases, making di/dt negative for a short period of time. The switch-off process, however, is characterized by an exclusive negative feedback phase.

In both cases, the proportion of the coupling level is determined by the current intensity to be switched within a time window, while during the switch-on process, said recovery charge of the free-wheeling diode needs to be taken into account.

Generally, the negative emitter coupling is a desirable circumstance, as it contributes to a certain stabilization of the whole system by causing the effective current slopes of the individual IGBTs to assimilate.

Miller capacitance influence Basically, the Miller effect is a negative coupling, because a rapidly declining emitter-collector voltage (switch-on) will cause a displacement current to flow from the gate to the collector.

The IGBT will then be a little less conductive until an equilibrium is established between the gate current and the displacement current, which becomes visible in the oscilliogram as a Miller Plateau with its charateristic flat shape.

The displacement current is proportional to the Miller capacitance and the collector-emitter voltage change duCE/dt. However, the Miller capacitance itself strongly depends on the voltage: it reaches a minimum when uCE equals the DC link voltage, and peaks when uCE is lower than the gate voltage uGE. This can be monitored very well when comparing the plateau curve against the collectoremitter voltage curve.

Now, while the switching time determined by the driver is significantly longer than the switch-on delay of the IGBT, the displacement current will be moderate, the Miller Plateau will be nicely articulated

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TECH TRENDS

POWER

and the system only contains a noncritical discrepancy between the actual and target conditions. When the switching is too aggressive, however, it is not possible to establish a stable equilibrium, as the high duCE/ dt caused by this circumstance will cause a high displacement current and, hence, a rapidly changing gate potential which the IGBT is unable to compensate quickly enough due to its latency. The consequence is a strong resonance at the gate and the collector. In tests, it was easily possible to produce a frequency amplitude of 28 V at the gate with an DC link voltage of 200 V.

Switch on When the active gate-emitter uGE reaches the threshold voltage, the current slowly begins to commutate from the freewheeling diode to the IGBT. This current change is the reason for the voltage induced at the emitter’s inductance that counteracts the driver voltage UA and reduces the effective gate-emitter voltage uGE – a classic case of negative feedback.

According to general assumption, the consequence would be for di/dt to be reduced, and along with this, also the negative feedback, due to the IGBT’s reduced conductivity, so the current is able to increase, which in turn causes a highfrequency oscillation (of the current). This assumption is not perfectly correct, because as a matter of fact, it’s not the current that is being modulated, but the collector-emitter voltage. The current curve itself is very inert, its velocity of change is low, so the induced voltage of the emitter’s inductance remains almost constant across a wide range.

However, a distinction must be made at this point between different cases, namely 1) driver switching speed higher than IGBT and 2) driver switching speed lower than IGBT.

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In the first case, the current is modulated by the IGBT’s switching behavior, resulting in the familiar curves where the collector-emitter voltage only drops steeply after the entire current has commuted to the IGBT. In the second case, the maximum current increase is determined by the environment, i.e. the effective inductances during the commutation. This specific case allows the IGBT to go to early partial saturation, which shows in the fact of the collector-emitter voltage already dropping significantly during the current increase (Figure 3).

The reduction of the collectoremitter voltage that occurs during the commutation process can mostly be tracked down to parasitic inductances along the path which can be calculated from the ratio of the voltage difference between UZK and uCE and the current slope.

In case of high switching speeds, this characteristic flat spot in the uCE curve will disappear. Across a wide range, the increase rate of Switch on When the active gateemitter uGE reaches the threshold voltage, the current slowly begins to commutate from the freewheeling diode to the IGBT. This current change is the reason for the voltage induced at the emitter’s inductance that counteracts the driver voltage UA and reduces the effective gateemitter voltage uGE – a classic case of negative feedback.

According to general assumption, the consequence would be for di/dt to be reduced, and along with this, also the negative feedback, due to the IGBT’s reduced conductivity, so the current is able to increase, which in turn causes a highfrequency oscillation (of the current). This assumption is not perfectly correct, because as a matter of fact, it’s not the current that is being modulated,

but the collector-emitter voltage.

The current curve itself is very inert, its velocity of change is low, so the induced voltage of the emitter’s inductance remains almost constant across a wide range. However, a distinction must be made at this point between different cases, namely 1) driver switching speed higher than IGBT and 2) driver switching speed lower than IGBT. In the first case, the current is modulated by the IGBT’s switching behavior, resulting in the familiar curves where the collector-emitter voltage only drops steeply after the entire current has commuted to the IGBT. In the second case, the maximum current increase is determined by the environment, i.e. the effective inductances during the commutation. This specific case allows the IGBT to go to early partial saturation, which shows in the fact of the collector-emitter voltage already dropping significantly during the current increase (Figure 3).

The reduction of the collectoremitter voltage that occurs during the commutation process can mostly be tracked down to parasitic inductances along the path which can be calculated from the ratio of the voltage difference between UZK and uCE and the current slope.

In case of high switching speeds, this characteristic flat spot in the uCE curve will disappear. Across a wide range, the increase rate of the current is determined by the gate series resistor. When, during a later switching cycle, higher currents commute to the IGBT, the time window will enlarge accordingly. The conditions for diE/dt will therefore stabilize, which causes a negative feedback that changes only slowly, and which might be the reason for higher switching losses but does not cause any tendency towards

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oscillation. However, the situation is dramatic for the Miller effect, particularly for steep voltage slopes (9.8 kV/µs in Figure 3). By nature, it’s a negative feedback, but it is phaseshifted by the IGBT’s response time. When excited with a certain frequency, the negative feedback might turn into a positive feedback – resonance scenario!

This shows in a clear tendency towards oscillation with high displacement currents (more than 2 A in this example). The oscillation will only end after a few cycles, usually at the time when the effective emitterside negative feedback peaks.

Energy transfer The emitter’s inductance feeds energy into the driver circuit during a high diE/dt. The curve of the energy feed is continuous and rather slow, so no excitation of the driver’s LC circuit might occur.

The elements of the coupled driver that determine the frequency are the parasitic inductances and the gate-emitter capacitance CGE (approx. 4 nF in the example). In the test described, the gate achieved a frequency of approx. 100 MHz, with the time behavior of this primary, feed-providing LC circuit is mostly determined by the switching delay of the IGBT. The coupling element to the secondary driver LC circuit is the gatecollector capacitance.

Approaches So, which measures need to be taken in order to suppress the undesirable oscillation behavior? In most cases, the first means of choice will be to try to increase the gate series resistor.

Firstly, this will increase the IGBT’s switching times, secondly, this provides a classic way of damping the whole system.

The slower switching times will

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effectively reduce the displacement current and the excitation energy, the disadvantage lies in the higher switching losses. Another common alternative is the purposeful tuning of the secondary LC circuit by means of a capacitance that is parallel to the gate-emitter capacitance.

This measure also dampens the Miller effect due to the better capacitance ratio. In some cases, one would also install an upstream R-C element, so effectively, together with an integrated gate resistor and gate capacitance, this would translate into an R-C-R-C element constellation, more widely known as a two-stage low pass. When the cut-off frequencies of both filter parts match, the total cutoff frequency will be reduced to half the value of each individual low pass.

In many cases, this is a pretty useful compromise, yet, at the sacrifice of slower switching times and higher losses.

So, what to do? It’s desirable to have an advantageous impedance curve of the driver, also for high frequencies. Twisted wires that are as short as possible leading to the module constitute an effective and mostly cost-efficient measure.

What’s more, smart routing of the conductor tracks will reduce the inductance, i.e. at least parallel routing of the auxiliary emitter and gate tracks, or even better, in two adjacent layers. What’s very important is to provide impulseresistant capacitors at the supply connectors of the push-pull output.

These will reduce the inductive influence of the two supply wires to the output transistors. Last but not least, the focus should be on fast and low-resistive output transistors. When these measures are implemented stringently, artificially slowed down switching can be omitted just the same as complex

and expensive filters.

Conclusion In

power

modules,

inductances

and

parasitic

capacitances

prohibit fast switching with low losses. The design of the new driver needs to be matched to the module, i.e. in the switching process, the feedback of the IGBT on the driver must not induce oscillation. Classic damping

approaches

do

not

always produce satisfactory results; oftentimes, these measures are put in place only later. It is much more efficient to focus on the interface already during the design of the driver, and to ensure lowimpedance adjustment

across

the

entire

frequency range by design.

Literature D. Schröder: „Leistungselektronische Bauelemente“, Springer-Verlag Berlin Heidelberg 2006 S. Schuler: „Fast Switching IGBTs Create New Challenges“, Power Electronics Europe, Issue 1, 2011 Prof. Dr. Ing. Ulrich Kunze, Skript 2009, Fakultät für Elektrotechnik, Ruhr- Universität Bochum Dr. Ing. Günter Schmitt: „Ansteuerung von Hochvolt-IGBTs über optimierte Gatestromprofile“, Dissertation 2009 Dipl.-Ing. Dominic Malane: Untersuchung und Vergleich der Schalteigenschaften eines TrenchIGBTs bei hohen Gatespannungen bis 60 Volt, Diplomarbeit TU Dresden 2012 editor@divyamediaonline.com

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TECH TRENDS

POWER

Higher output of Solar Installations with tracking systems

I

ndia is a rapidly growing economy which needs energy to meet its growth objectives in a sustainable manner. 50% of India does not have access to electricity. The areas which have access are facing acute problems of Load Shedding depriving the industries of electricity. Increasing cost of diesel coupled with high maintenance cost of associated equipment like inverters and batteries have made it out of reach from a common man. India is one of the countries in the world with the lowest per capita consumption of electricity. Some States having much lower per capita consumption than the natioanl average.! Over and above this, absence of Grid in most part of the country is another major issue.

The options available: ● ● ● ● ● ● ● ● ●

Thermal Nuclear Renewable Solar Hydro Wind Tidal Biomass Biofuel

SOLAR POWER:

www.engrreview.com

By Bharat Kotak Located close to the equator, India has a tropical climate and is endowed with abundant sunshine. The fact that both the country’s economic growth and energy demand are ever increasing, makes solar an apt solution for energy problems of India. Most of India is blessed with 300 clear sunny days, which can generate theoretically 5000 trillion unit per year. India is bestowed with solar irradiation 4 to 7 KWh/sq.mtr/ year.western part of india receives highest irradiation.

Solar Radiation: Solar radiation is the energy emitted by the sun in form of electromganetic waves. The earth receives 1.8 X 10^17 W of Solar Radiation out of which only half reached the earth’s surface. Solar Constant is the amount of incoming solar electromagnetic radiation per unit area, measured on the outer surface of Earth’s atmosphere on a plane perpendicular to the rays. The solar constant includes all types of solar radiation, not just the visible light. It is estimated to be roughly 1,366 watts per square meter (W/ m²).

Solar Spectrum The sun’s total energy is composed of 7% ultraviolet radiation, 47% visible radiation and 46% infrared (heat) radiation.

Direct Radiation is the shortwave radiation that is able to penetrate through the atmosphere without having been affected by constituents of the atmosphere in any way. Diffuse Radiation is shortwave radiation that has been scattered by gases in the atmosphere. Scattering is a process whereby a beam of radiation is broken down into many weaker rays redirected in other directions.

Solar Insolation : Together, direct and diffuse shortwave radiation ac-

counts for the total incoming solar radiation or insolation..

Albedo : A portion of the incoming solar radiation is absorbed by the surface and a portion is also reflected away. The proportion of light reflected from a surface is the albedo Photovoltaics (PV) is a method of generating electrical power by converting solar radiation into direct current electricity using semiconductors that exhibit the photovoltaic effect. Photovoltaic power generation employs solar panels or modules. Solar PV Modules are made up of PV Cells, which are most commonly manufactured from silicon.

Photovoltaic cells primarily use visible radiation. The distribution of colours within light is important, because, a photovoltaic cell will produce different amounts of current depending on the various colours reflecting on it.

These PV cells, that form a PV Module, are connected in a series to achieve a desired output volatge and/or parallel to provide desired current capability. These PV Modules when connected in a series and parallel are called an array. Solar Photovotaic System consists of various Solar Modules (connected in series and parallel), Inverters (to convert DC Power to AC Power), Mounting Sructures or Trackers, Cables and various other components.

Inverters: An inverter is a electrical device that

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converts variable Direct Current out of photovoltaic solar array to provide a synchronised AC current for injection into local grid or off-grid electrical network.

Mounting Structures : In a typical solar plant layout , which mostly use Fixed Mounting structures, rows of Solar Modules are mounted, at fixed tilt angles, while facing a fixed angle of orientation, These layouts are generally optimised for that PV Plant according to its location. This helps to maximise the total annual incident irradiation and total annual energy yield.

Solar Trackers: Even tough these structures are set to collect a high proportion of available noon-time energy, they still fail to generate the same amount of energy during early mornings or evenings, due to missalingment caused because of the suns position in relation to these structures. Thus in order to get maximum genartation of a solar system, solar tracking becomes necessary Solar Tracker is a technology that is designed to harness the maximum amount of Solar Energy from the Sun, by orienting or aligning the payload towards the sun.. Apart from being used to focus the arrays of photovoltaic (PV) solar cells directly to the sun, they are also used for focusing mirrors, reflectors or lenses that are used for concentrated solar power units. Through the day the sun keeps changing its angle constantly.

These trackers help the PV arrays, Mirrors, reflectors and other devices track the sun, and minimize the angle of incidence by ensuring that

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the sun’s rays fall in a more or less perpendicular angle.

These devices use energy generated from the solar power plant itself, to continually orient the solar device towards the sun, however this energy input is more than offset by the increased efficiency gained through the use of the tracker. Trackers help in producing more energy as the Solar Panels or Mirrors (CSP) will be fully exposed to sunlight. Tracker performs the tilting and turning operation by following the sun movements using Astrological Predictions.

The tracking system helps in collecting energy from the sun for the longest period of the day ensuring the most accurate alignment to the sun, which shifts with the season.

How Solar Trackers Work Tracking Strategy is based on the location (latitude and longitude) of the array and date/time data. Location data can be established within a microprocessor at the time of installation, and the microprocessor can include a clock. With these data, and a well-chosen solar position algorithm, the microprocessor can determine the position of the sun, even if it is obscured by clouds or other obstacles. This helps the array to be positioned accurately regardless of weather, so when the sun comes out the array will already be correctly positioned.

A tracking device can help a solar cell to take advantage of the early morning sunlight. The tracker then slowly moves the cell throughout the day, following the sun to gain maxi-

mum exposure to the sun. A tracker (dual axis) based solar system can enhance generation by 30% to 35% as compared to a fixed tilt solar system. .

Types of Solar Tracking Systems ● Single Axis Tracking System ● Dual Axis Tracking System A single axis system is most commonly used for most standard PV Power Plant. Single axis solar trackers rotate in one direction moving back and forth. These types of trackers usually have simple levers which can be used to tilt the panels depending on the season so that it can harness the maximum energy from the Sun. This is the type of tracking system are apt for residential solar arrays, as well as many smaller commercial arrays. As compared to Dual Axis Trackers single axis trackers allow much lesser exposure to the sun’s rays, Their main advantage lies in the price as compared to Dual Axis Tracking Systems..

Dual axis systems are typically used in concentrated solar power systems as well as Solar Photovoltaics Power Systems, where it becomes necessary to completely orient the mirrors or solar modules towards the sun to ensure maximum generation.

Dual axis systems - as indicative Continue on page no.122

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TECH TRENDS

Continued from page no.114 of the same - move in two directions, on both the horizontal and the vertical axis making complete use of the sun’s rays for the entire day. With a Dual Axis Tracking system more energy can be generated from a given land area, as compared to Fixed tilt installation or Single Axis.

Benefits of Solar Tracking For SPV plants, installing a tracking system might be a great option, as it would enhance the generation from

solar, as the tracking system will keep the panels aligned towards the sun. A typical Solar System would be working at fraction of its capacity unless fitted with a Tracking System.

Typically for any plant small, medium, or big, energy cost in terms of Rs/KWh matters most. Of this equation Rs (Capital Cost) is mostly market driven. This implies that to

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POWER

ensure lowest cost of generation, lower capital cost will be a very handy tool. However along with the lower capital cost, dual axis tracking will increase your energy generation, so that resultant fraction of Rs/KWh will be smaller. The dual axis tracker will always have relatively, vis a vis fixed plant, higher Plant Load Factor.

Higher PLF will have better IRR and ROI values of the plant.

It is similar to a question of using cheap DG set (Capital Cost) but higher running cost against efficient DG set with lower running cost. Implementing Dual Axis trackers for solar plants ultimately prove, in long run, a better economically viable solution. If compared KW to KW basis dual axis trackers will have more KWh’s OR for the same KWh’s rating plant will incorporate less number of modules.

The power requirement for the trackers is derived from the solar plant itself and it is ensured that this power is minimal that after deducting this power one experiences enhanced generation by 30- 35% annually. Higher generation results in

enhanced revenue, more REC’s (Renewable Energy Certificates) and better CDM benefits.

Ref: 1) MNRE Handbook of Radiation 2) IFC Solar Guide 3) http://en.wikipedia.org/wiki/ Solar_constant 4) http://www.newport.com/ Introduction-to-SolarRadiation/411919/1033/content. aspx 5) http://www4.uwsp.edu/geo/ faculty/ritter/geog101/textbook/ energy/radiation_balance.html 6) http://encyclobeamia. solarbotics.net/articles/ photovoltaic.html 7) http://www.ukessays.com/ essays/environmental-sciences/ the-emerging-technologies-ofsolarenergy-environmentalsciences-essay.php 8) Solar Guide Book IFC 9) http://en.wikipedia.org/wiki/ Solar_tracker 10) http://www. solarpowerworldonline. com/2013/04/how-does-asolar-tracker-work/ 11) http://recap.apctt.org/Docs/ SOLAR.pdf 12) http://www.slideshare.net/ shasze/automatic-sun-trackingsystem 13) http://www.techbriefs. com/component/content/ article/27-ntb/features/ applicationbriefs36/ 712photovoltaic-tracking-controlsystems?showall=&start=1 For more information editor@divyamediaonline.com

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MACHINE TOOLS

Advanced ballbar training achieves “better than new” machine tool accuracy and even forecast machine life. It’s helping us make operational and capital equipment decisions in ways we never thought possible.”

Unconventional processing with conventional equipment

A

dvanced ballbar training enables shop to achieve “better than new” machine tool accuracy and extend machine life for unconventional silicon processing. Semiconductor industry supplier now understands its machine tool’s performance better than OEM service technicians.

Ballbar data supports TPM and emerging SPC and OEE programs.

Ballbar testing is nothing new to those who use fleets of machine tools, including people like Wayne Ross and Jacob Hebbeler of Silfex Inc based at Eaton, Ohio, USA. Both have used ballbar analysis to maintain and enhance the accuracy of the plant’s 50+ machines for more than a decade.

But, it turns out that experienced ballbar users can still learn a few new

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tricks that can be transformational to a business. After upgrading to a QC20-W wireless ballbar and taking Renishaw Advanced Ballbar course, TPM manager Ross and machine operator Hebbeler now use captured ballbar data to evaluate machines, “super tune” them to better-thanfactory accuracy and get longer life out of machine components.

They have also changed the way the company proves out machines, schedules maintenance and evaluates the need for new machines. “We’ve done ballbar testing for years, but until we took the advanced ballbar course we weren’t making full use of the results,” said Ross. “Now we’re using the ballbar to qualify metrology, time our maintenance decisions, implement TPM and SPC,

Silfex’s machining application is like a military proving ground for machine tools, so machine diagnostics are a way of life. Its lathes and VMCs – primarily Haas and Mazak – use diamond tooling to grind and polish silicon and quartz for the semiconductor industry, resulting in glass-like debris and diamond particles forming an abrasive compound that wears out components in months. The 290 employee company is a rapidly growing division of Lam Research Corporation and has built a reputation as a premier single-source supplier of electrodes and silicon fixturing for Lam plasma etching chambers.

These consumable parts support the etching process in the manufacture of computer chips, and part values can be as high as $30,000.

“We are one of the few companies in the world that can grow defect-free, single-crystal silicon to a diameter of 460 mm,” Ross explained.

“We do start to finish manufacturing under one roof, which is important because the semi conductor industry requires 100 percent traceability on everything from the material source to the machined parts, and we have all of that under direct control,” added Ross. “For our customers’ requirements, this is a purchasing manager’s dream.” The plant is Continue on page no.126

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TECH TRENDS

MACHINE TOOLS

Continued from page no.124 environmentally controlled and equipped with multiple clean rooms from class 10,000 to 100. “One speck of contamination can wipe out a lot of computer chips,” Ross stressed.

Processing the silicon includes wire sawing, waterjet cutting, milling, drilling, grinding and lap polishing before inspection in metrology rooms with CMM and VCMM equipment.

Parts then go to an on-site clean room for packaging. Production runs range from five to 100 pieces per setup and the required tolerances are typically ±0.001”, with some requiring ±0.0005”.

Grinding silicon creates an extremely harsh machining environment. “We’re using conventional machines to do unconventional processing, and using ballbar diagnostics to stay on top of our machine capability in a high-wear application,” said Ross. “We use the ballbar to diagnose ballscrew wear every six months, but usually get called to test machines before that. The advanced ballbar training showed us how to determine if we can make machine adjustments or if it’s time to replace the ballscrews.

This allows us to control downtime scheduling and maintain our accuracy as machine components wear out, rather than judging machine capability from the quality of finished parts.

We run these machines hard, three shifts, five days a week, with quite a few long runs, and the grinding environment is tough on the equipment. I’m amazed at how accurate we can make these machines considering how rapidly the machining environment changes.

Our VMCs are hitting accuracies comparable to much higher-end machines. And, while high-end ma-

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| JULY 2014 | ENGINEERING REVIEW

chines are faster, we can only grind so fast. So, we don’t need ‘faster,’ just accurate.”

Advanced ballbar training raises the bar for company’s machining capability Ross and Hebbeler came away from Renishaw advanced training with a much better understanding of their ballbar data and how to use it. Conducted at Renishaw in Hoffman Estates, Illinois, USA, the hands-on course lets participants practice setting up and running ballbar analysis on a variety of different machine tools in a learning lab. “I’ve been working with ballbars for 13 years and thought I knew my stuff,” said Hebbeler.

“But after 10 minutes, I was learning new tricks. Among other things, we learned how to troubleshoot scale mismatch, which has helped us super tune our circular interpolation and extend the useful life of the mechanical parts of our machines. We also look at lateral play to gauge the condition of our linear guides.”

“After the advanced class we concentrated on interpreting our

numbers to see if there were more details we could control,” Ross explained. “Jacob has gotten really good at adjusting the backlash and reversal spikes, so we can get more life out of the ballscrews, which is our edge until we can get a service technician in. Sometimes we can do two or three adjustments and that buys us a lot of productive time to schedule when to take the machine offline for repair.”

Accuracy now starts at ground level Silfex uses ballbar diagnostics to determine a machine’s squareness, which is the prerequisite for analyzing backlash and reversal spikes. “Many machine shops overlook the effects of the floor, as we were, on machine level,” said Ross. “We are lucky our concrete is substantial enough to support all the weight we put on it, and we check and adjust the machine level upon installation.

Once we set the level we can diagnose reversal spikes, backlash and scaling mismatch, which we didn’t know Continue on page no.128

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TECH TRENDS

MACHINE TOOLS

Ballbar data opens doors for new programs

Continued from page no.126 how to do before the class.”

Ross and Hebbeler now handle machine levelling, largely because they can hit specs that some technicians have trouble achieving.

“The two-tenths bubble servicemen can meet our requirements, but the five-tenths bubble guys can’t,” said Hebbeler. “Our levelling is so precise today that we often wish the levelling screws had a finer pitch on them.”

After the training Ross and Hebbeler used their new knowledge to push the boundaries of machine accuracy. “Our goal on squareness was 0.000050”/inch, and I decided we would try for 0.000025”/inch,” said Ross. “When I told Jacob he expressed doubt, but I showed him data that proved he had already achieved it three times prior.”

Based on their success with the ballbar, Ross and Hebbeler are expanding their machine diagnostics.

“The ballbar tells us about the foundation: the linear guides, the ballscrews and the truss bearings – the bottom end of the machine – that’s where mechanical tolerances are established and it also confirms our metrology,” said Ross. “We’ve also started using some vibration

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| JULY 2014 | ENGINEERING REVIEW

analysis, and that tells us about the top-end of the machine which dictates finish. So, between the two, we are analyzing all the factors that affect our size and finish. We’d like to get into volumetric compensation testing with the ballbar. We currently test X and Y on VMCs, and X and Z on the lathes and have done full Y-Z testing in the past on a few machines but with volumetric testing we’ll also hit X-Z and I think we’ll be able to get what we need in the 220-degree sweep the ballbar is capable of performing.”

No wire, no worry Upgrading to the wireless ballbar simplified data collection, and made it safer, Hebbeler explained. “With the wired ballbar, I spent a lot of time babysitting a machine under test,” said Hebbeler. “I had to feed wire in through the back of the machine, and if I walked away for a few minutes I often came back to a twisted wire. I always had a nagging thought that any little tug on a wire during a test might skew the results. We don’t have those issues with wireless operation.

I can set it up and go do something else until the test is complete. It’s also safer now that we’ve eliminated open-door testing.”

Silfex is now using ballbar data to establish thresholds in relation to its various processes and determine process capability. “We now have diagnostics to back up what we think is happening with our machines,” said Ross. “This data is being used for our TPM program, implementation of SPC and our future OEE (Overall Equipment Effectiveness) monitoring. Full SPC will allow us to move away from 100 percent inspection. We are also working to determine what will be the useful life of a machine based on capability, maintenance costs and consistent quality.”

Even machine tool technicians are impressed with the expertise demonstrated at Silfex. “Some of them will say, ‘well, this machine is now as good as new,’ and we tell them we need it better,” said Hebbeler.

“Their response is, ‘well then tell us what to do,’ and when we show them they ask how we did it. The advanced training provided us with knowledge that is tech-level and, in some cases beyond, so we have data to backup our thinking.”

The data generated through ballbar analysis has even found its way to the company’s C-suite.

“The executives at corporate now want to see a ballbar report every time a machine is qualified,” said Hebbeler. “This is filed with the machine documentation as part of our regular procedures between here and headquarters. Manufacturing keeps raising the bar and ballbar analysis helps us reach higher.” Ross added, “The world revolves around numbers and ballbar analysis is our magnifying glass to help make good business decisions.”

For more information Web: www.renishaw.com

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TECH TRENDS

MACHINE TOOLS

Integrated Automation for CNC Turning

M

urata Machinery, Ltd. (Brand name “Muratec”) is a global leader in providing state-of-the-art technology for CNC Turning process fully integrated inhouse with built-in automation for a wide range of applications, especially for the medium and large volume production industries. Muratec has accumulated over the past 2 decades, application know-how covering a wide range of components, simple to most complicated and high precision requirements. Fully servo-controlled 3-axis Integrated Gantry Loaders are the key solution offered with every type of machine in the full range to handle work pieces upto 350 mm diameter, weighing upto 20 Kgs. Muratec’s automation solutions include not just loading and unloading the workpieces from the machine chucks with the unique gantry loader chucks, but also full range of peripherals for Workpiece Feed-in, Poka-Yoke, Turnaround from one operation to next, Washing, Post-Process Gaging, Feed-out, transfer and line layouts. For each of these peripherals, Muratec has standardized modules to cover a range of product sizes or designs and builds customized solutions to match individual production volumes and variations. Ultimate aim of automation is to achieve high levels of efficiency of productivity on 24x7 basis with stable quality-controlled production output.

Workpiece Feed-In: Main factors to decide the type of Feed-In unit are: ● Ease of feeding the workpiece by even semi-skilled labour

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| JULY 2014 | ENGINEERING REVIEW

● Stock volume to let the full system operate unattended for certain minimum period such as lunch time break ● Ensure that every workpiece is picked up by the gantry loader in safe environment and stably load onto the machine chuck The most standardized solution to cover a wide range of round or nonround, symmetrical or non-symmetrical workpieces to feed-in, is the Pallet Feeder. Basically there are 2 types: Stacking type or Flat nonstacking type. The Pallet Jigs can be easily designed and manufactured locally if required to suit the input casting or forging or cut bars of varied shapes. For round workpieces, the simple 3-pole setting design adds to flexibility and reduction in set-up change time as well.

Re-chucking / Poka Yoke station: Depending on the quality of the feed-in material, simple re-chucking station is provided which can be designed for Poka Yoke check as well.

This eliminates wrong or improper workpiece loading and thus avoids accidents and damage to chucks.

Single / Twin Gantry Loaders / Turnaround Unit: Almost every workpiece which has to be turned, needs 2 chucking operations (Front and Back). Muratec’s Twin-Spindle Chuckers with the Gantry Loader and Turnaround Unit satisfy this requirement for every kind of application. It is essential that the loader keeps pace with the actual machine turning cycle times of the 2 operations. For shorter cycle time operations with very high throughput requirements, Twin Gantry Loaders and multiple-spindle

line are offered.

100% Quality Control: For close tolerance control with high levels of Cpk, Muratec has standardized and customized solutions for Post-Process Gaging which ensures unattended quality control without productivity loss. To further enhance the reliability of the Gaging system itself, workpiece Washing Station is also offered.

Finished Workpiece Feed-Out: Completely finished, quality-controlled workpieces can be fed-out finally to a variety of standardized or customized systems similar to Feed-In. Linking up with a succeeding process such as broaching, heat treatment, drill center, etc. is also achieved easily with the versatility of the gantry loader.

In majority of the applications, the integrated gantry loader is able to handle the workpiece through all the peripherals, without the necessity for any additional handling units or robots. Muratec’s Automation solutions are ultimately economical and help in reducing the cost per workpiece finally, even in developing countries like India, China and Brazil where traditionally labour cost is considered very cheap. Meiban Engineering Technologies in India (Subsidiary of Muratec), is fully geared up to give the best application proposals for CNC Turning Machines with Integrated Automation.

For more information Email: office@meibanengg.com

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The 9th edition of ‘AUTOMATION 2014 is the biggest ground for Asian Industries to showcase their manufacturing strength and quality products to the World’

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AUTOMATION 2014 in INDIA is the only platform to examine new foundations for progress, to improve existing products and processes. For knowing the wide range in innovations in science & technology to shape the bright future we look forward to your visit in AUTOMATION 2014 in Mumbai, India!

To keep up with the competition, industrial manufacturers require resource-efficient production methods plus an ability to react swiftly to market fluctuations and meet the growing demand for customized products.

AUTOMATION 2014 will showcase the production engineering and associated software solutions for Industrial, Process, Factory, Building & Electric Automation, Instrumentation & control, robotics, hydraulics, pneumatics, wireless & bus technology under one roof. Automation 2014 will also display solutions and systems for industries Automobile, Oil & Gas, Power & Energy Manage-

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ment, Chemicals/Petrochemicals/ Fertilizer, OEMs, Waste and waste water, Metal Industry, Pharmaceuticals, White Goods, Plastics and Food & Beverage. The Automation exhibition has been exceeding its own standards, year after year. AUTOMATION 2013 experienced more than 775 national & international exhibitors from 20 countries.

AUTOMATION 2014 will also organize knowledge based technical conferences. An in-depth discussion with experts on various subjects like Innovations in Technology, Foundation Fieldbus Technology, Safety and Security, Tank Automation & Metering will be organized during Exhibition.

Automation 2014 is the platform where you will find sustainable solutions for your business profitability, optimization of plans, cleaner and greener operations, safer and energy efficient.

A flagship event of IED Communications, “Automation” is the biggest show in South East Asia and the second biggest show in Asia after the “IAS Shanghai”. The 9th edition of Automation 2014 will be held from 15 to 18th October 2014 at the Bombay Exhibition Centre, Mumbai- the financial capital of India.

For more information Web: www.iedcommunications.com

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TECH TRENDS

MACHINE TOOLS

Dynamic Motion:

A revolutionary machining technology

D

ynamic Motion is Mastercam’s revolutionary time and tool saving machining technology with which can run your machines at the highest possible cycles without stressing tools and equipment or damaging parts. Toolpaths incorporating Dynamic Motion technology do not cut blindly but are “aware” of the condition of the material during every stage of machining. We began refining since from 2008 and have continued to expand it across the base of Mastercam suite. It’s the engine behind many of our milling tool paths; and we’ve now introducing it to turning as well. And the best part?

It’s a core part of our software, so can go extra mile with no extra cost.

Programmers Pain What happens when the programmer clicks the button to start generating tool paths in CAM software? Truth is, it’s hard for the programmer to tell what the lines of code and the algorithms they represent are going to do. The only way to accurately judge is to evaluate the results after executing the finished program.

An interesting look at “what goes on inside” CAM software when it generates a tool path comes from the Dynamic Motion option in CNC Software’s Mastercam.

Core Strategy: The strategy being the motion of the tool is not defined strictly by boundaries of the area to be machined. Instead, the rules take into consideration not only the area from which metal is to be removed, but also the changing condition of the material throughout the various stages of machining. Typically,

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conventional CNC toolpath programs are based on bounded geometry.

These programs have the tool enter the material and then set off in one direction until it encounters a wall or some other obstacle, whereupon it changes direction. The tool zigs and zags until it covers all of the area delineated by the part model, cutting whatever is in its path—whether material or air.

Dynamic toolpath processing has the ability to consider various alternatives about what to do next, and then make an intelligent selection based on an analysis of what impact the various options will have on the final outcome.

New Plane – Tool Safety Likewise, whereas some programs will retract the tool to a clearance plane or a retract plane, dynamic tool paths retract only a slight distance— just enough to prevent scrubbing the part floor with the bottom of the cutter, which causes unwanted heat.

In effect, dynamic tool paths know how to do little pirouettes—microlifts of 0.005 to 0.010 inch to keep the tool safely away from the floor of the pocket

Dynamic Solution However, CNC Software recognized that a conventional tool path might be preferred over Dynamic Motion in certain situations, so both remain as options. The option of using dynamic tool paths is encouraged because the programming interface is simple and involves setting a few parameters from a menu.

When a shop improves machining productivity by 25%, not only are deliveries shortened but the need to purchase additional

expensive CNC equipment may be postponed. The company says they are the most reliable, robust and capable way of machining more types of materials and geometries than any machining strategy in Mastercam’s history.

Dynamic Merits – Reports significant economic benefits; ● Two and even three times faster machining rates are achievable, especially for high material removal operations such as roughing. ● Tool breakage and wear are greatly reduced compared to conventional high-engagement, high-torque hogging. ● Full-flute, higher-speed, minimal-engagement machining requires less torque and therefore consumes less energy. ● Smaller, less costly carbide tools can be used because lateral forces that damage them are controlled, and using a smaller tool may enable it to perform roughing, rest roughing and finishing as combined operations. Sometimes when several operations can be performed using a single, smaller tool, surface finishes are better, possibly reducing or eliminating a secondary operation such as grinding.

Do you wish to have optimized programming @ your work shop Knok our doors Contact us: SIM Technologies Pvt Ltd ( Authorized Distributor of Mastercam )

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TECH TRENDS

MACHINE TOOLS

Haas Automation

partners with

Scuderia Ferrari

H

aas Automation, the largest CNC machine tool builder in North America, has partnered with Scuderia Ferrari, the most successful team in the history of Formula One. Beginning with the 65th British Grand Prix at Silverstone, Haas Automation is featured on the lower sidepods of the Ferrari F14 T piloted by championship-winning drivers Fernando Alonso and Kimi Räikkönen.

Haas Automation branding will be seen on the cars for the remainder of the 2014 Formula One season and throughout the 2015 season.

“Haas Automation is a premium brand, and there’s no better way to drive that point home than to connect it with Scuderia Ferrari on motor racing’s biggest stage,” said Gene Haas, founder of Haas Automation. “Scuderia Ferrari is F1’s

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most prestigious and decorated team with a large, loyal and passionate fan base. Exposing Scuderia Ferrari fans and Ferrari customers to the quality of Haas Automation CNC machine tools is an important first step to expanding our global reach.”

Scuderia Ferrari took its first Formula One victory in 1951 at Silverstone and currently has 221 race victories, with 16 constructors titles and 15 driver championships. Twotime F1 World Champion Alonso and 2007 F1 World Champion Räikkönen comprise Scuderia Ferrari’s driver lineup, with the duo combining for 52 F1 victories (32 for Alonso and 20 for Räikkönen).

“We are pleased to welcome Haas Automation as our newest Official Supplier,” said Scuderia Ferrari Team Principal Marco Mattiacci.

“This agreement strengthens our existing connections with the USA,

an important market not only for our company, but also for Scuderia Ferrari, as it is one where the team already benefits from several important partnerships.

“Over the past few months, we have been exploring with Haas a number of potential areas of collaboration, and this agreement is an immediate opportunity that we are pursuing, which proves Haas’ interest in Formula One. This collaboration will enable Haas Automation to reinforce its brand awareness and promote its products and services around the world, thanks to the appeal of Scuderia Ferrari and the global reach of Formula One. We are therefore delighted to make this announcement, which sees another premium brand join our portfolio of partners. In parallel, but as a separate project, Haas is committed to entering Formula One with its own team, a testimony to the growing appeal of our sport in the USA and on this front, technical discussions are ongoing between us.”

Haas Automation’s partnership with Scuderia Ferrari also allows the company to become engaged in the business of Formula One before becoming a primary sponsor of Gene Haas’ planned Formula One team.

Haas’ team will debut in 2016, where it will become the first Americanbased F1 team since 1986.

For more information Web: www.HaasCNC.com

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FACE TO FACE

Time saving electrical CAD software AUTOMATION - electrical CAD software PC|SCHEMATIC has been a leading Electrical CAD software developer on the global market for 35 years, specialising in intelligent design and documentation of electrical control systems and PLC diagrams, pneumatics and hydraulic systems.

The electrical CAD software PC|SCHEMATIC Automation is designed from the basic concept of setting you free to focus on the electrical aspects, while the program handles the practical side. Beyond the basic drawing functions, Automation offers you a comprehensive series of functions specially designed for electrical projects with IEC/EN standards.

Documentation Mr Ove Larsen International Sales Director, PC|SCHEMATIC A/s, Denmark

When you click on a component in the component vendor database, you automatically get a menu containing the electrical symbols for the component. By placing these symbols in the diagrams you also transfer information to the electrical diagram which enables the program to fill out order lists or files automatically.

Integration PC|SCHEMATIC Automation can interface with PLC I/O tools, wire numbering tools, label systems, send files for component ordering systems, edit PLC data via Excel, import and export the standard CAD formats DWG and DXF, and update all types of lists automatically. Furthermore the program supports practically any database format, so that it can work

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with the database format used in your company.

Our solution saves 80% time To make it possible for existing and new users to get started quickly, PC|SCHEMATIC - and its distributors offers a consulting service, consisting of an analysis of the already existing electrical documentation. Based on this analysis, the optimal set of subdrawings, models and project templates can be effectively created.

This also has the consequence that new users can get started creating complete electrical documentation projects really quickly.

In larger companies, this way of working might result in that just one single person needs to be pointed out as the main responsible for creating the company subdrawings, while the others in future almost only will need to create documentation by dragging templates and subdrawings into projects.

Experiences from the industry suggest that the documentation time can be reduced by up to 80 percent.

Why should I buy PC|SCHEMATIC Automation?

People buying PC|SCHEMATIC Automation usually tell us they did it because: ● It is easy to work with, and is very flexible in the everyday work routines. ● The Module and Model Based drag’n draw functions, makes it possible to create electrical schematic pages extremely fast.

Continue on page no.140

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PC|SCHEMATIC - Advanced electrical CAD Easy to use. Reasonable price. Get started now!

Have you ever experienced an electrical CAD software that easily handles all practical details, and truly sets you free to focus on your professional challenges?

Well, here is your chance!

We present PC|SCHEMATIC Automation: Advanced electrical CAD software, at an extremely reasonable price.

Download the free PC|SCHEMATIC Automation 40 at pcschematic.com/free, experience the videos at youtube.com/pcschematic, and be surprised how easily you get started!

PC|SCHEMATIC Automation - developed in close dialogue with professionals worldwide over the last 20 years.

PC|SCHEMATIC Market Consultant in India: A.Venkatakrishnan / venkat@pcschematic.in / +91 988 654 0077 - For demo, support & training

FACE TO FACE

Continued from page no.138 ● We have an excellent support team, and you can get support via NetViewer. Our support team can then see your screen, and guide you directly on your own PC. ● Intelligent reuse of existing material - with intelligent renaming saves lots of time. ● The intelligent connection between database and symbols is unique. ● Electrical standards are integrated intelligently. ● Functions for automatic project generation, automatic graphical plan generation and automatic documentation of symbols in projects/libraries.

Can I convert my schematic diagrams from other systems to Automation?

Yes! You can convert schematic diagrams from practically speaking any CAD system to the PC|SCHEMATIC Automation format - as long as the CAD system can produce DWG or DXF files.

PC|SCHEMATIC also offers a consultant service for converting drawings from other systems to the PC|SCHEMATIC Automation format.

Can I export to other formats?

From PC|SCHEMATIC Automation, you can export to the DWG and DXF formats.

PC|SCHEMATIC is an active member of the OpenDWG alliance.

From PC|SCHEMATIC Automation, you can also export projects as intelligent PDF files with active link between references etc.

Electrical standards: How well are they integrated in

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PC|SCHEMATIC? At PC|SCHEMATIC we have detailed insight in electrical documentation standards, and we are active members of standardisation committees.

We also publish the book “Electrical documentation according to standards”.

This insight in the IEC/EN electrical standards is an integrated part of PC|SCHEMATIC Automation.

However, the program is designed so flexible, that you can also use it for other standards than the IEC/EN standards. - Even for your own set of standards!

Support: How can I get it?

When you buy PC|SCHEMATIC Automation, you get “Tier 2support” from the PC|SCHEMATIC in India as well from our Head Office Denmark.

This can take place using e-mail, telephone or NetViewer (where we can guide you directly on your own PC). ● Free access to the complete set of electrical design manuals for PC|SCHEMATIC Automation. ● Free access to our electrical design videos - where you can see PC|SCHEMATIC Automation in action.

Contact us at any time At PC|SCHEMATIC we are very interested in hearing about your experiences using the PC|SCHEMATIC Automation program. It is because of the feedback from our many users, that we are able to make a better product year by year!

So Feel free to contact us at any time.

Conclusion Your success is our success We want YOU to experience success and achieve your goals – regarding your customers, your workers, and your possible superiors. This is important to us. Because when you achieve success, we succeed as well.

● Free access to articles about electrical design CAD programs. ● Free access to the PC|SCHEMATIC user forums.

When you have bought PC|SCHEMATIC Automation, you can either attend PC|SCHEMATIC training in your own country, or attend a web seminar about the topics you need to get familiar with.

Please contact venkat@pcschematic. in for further details.

Contact Details India A.Venkatakrishnan Market Consultant – INDIA venkat@pcschematic.in

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TECH TRENDS

INDUSTRIAL CLEANING

Enhance shop floor productivity Roots Multiclean shows how

Mr. U.K. Arun, General Manager-Sales, Roots Multiclean Ltd.

Roots Multiclean Ltd, a part of the Roots Group, headquartered in Coimbatore, and headed by managing director, Mr. Varun Karthikeyan, is a formidable name in industrial cleaning systems. The company that pioneered mechanized cleaning in India, offers the widest range of cleaning equipment customized to suit the requirements of diverse industries. An ISO-9001, ISO-14001 and ISO-18001 certified company, Roots maintains the highest quality standards in manufacture, installation and service of its equipment and in imparting training, thus enhancing hygiene and productivity in the industry.

Roots is also well-known for its CSR activities. Mr. P.K. Balasubbramaniian speaks to Mr. U.K. Arun, General Manager-Sales to know more about this trendsetter who is putting technology to work to bring a conducive, healthy work atmosphere which would lead to operational efficiency and profitability in the industry at large. Excerpts:

Q. What is the significance of mechanized cleaning in the industry in today’s context?

rate establishments are in line with the same.

Mechanized cleaning has become a key activity now. With the scarcity in the availability of unskilled manpower, cleaning has become a challenge for the corporates. With the implementation of quality systems like 5S, it becomes imperative for all the industries to keep their premises clean. The quality also remains the same at the high level, so that the customers, visitors and the employees are thoroughly delighted.

Q. The cleaning requirements vary from industry to industry? What are the different cleaning methods, processes and equipment used by the pharma industry?

Q. What are the pioneering efforts you have made in concept selling, and what is the level of acceptance of mechanized cleaning in Indian industry?

We not only supply cleaning equipment to our customers but also offer solutions. We emphasize the benefits of using cleaning equipment in terms of manpower cost, quality of cleaning and ROI. Mechanization being a concept, was challenging in the earlier days when manpower was abundantly available. But the last decade has been a transition time and this decade is for mechanization. It is the order of the day now and Facility Management Companies and corpo-

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The general concept of cleaning remains the same as other industries.

The healthcare industries will have to focus on hygiene and cross contamination during the cleaning process unlike the engineering industry which needs to focus on floor care and general upkeep.

The pharma industry deals with chemicals and fine powders.

In order to avoid dust formation even to a very small extent, special purpose Stainless Steel Scrubbers are preferred by pharma companies.

For their clean room ad vacuum cleaning activities high efficiency HEPA Filters fitted with Vacuum Cleaners are essential to ensure that the exhaust air is filtered and cleaned to the level of 0.3 microns.

We also offer flame and explosion proof vacuum cleaners especially for pharma industry where the level of safety required is very high. .High pressure jet cleaners (cold water & hot water) and centralized vacuum cleaners (where multiple suction

points with a single machine is possible to collect the fine dust) are also offered to the pharma segment.

Janitorial products like microfibre mops, trolleys and colour coded bins are also essential for this segment.

Q. What about the machine tool industry where one has to handle grease, coolants and sticky substances?

The machine tool / engineering / automobile industry have oil, grease coolants and sticky substances present on the shop floor. Scrubber driers of various capacities (walk behind and ride on scrubber driers) with different types of cleaning brushes are recommended for this application.

Using degreasing chemicals along with water and the right type of brush recommended based on the floor will be the right solution for removal of oil, grease and sticky substances. A hot water high pressure cleaner also can be used to remove stubborn dirt from the floor.

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TECH TRENDS

INDUSTRIAL CLEANING

separator with required capacity can be used for collection of any type of industrial dust which includes metal chips as well.

Q. How does mechanized cleaning help in enhancing productivity on the shop floor?

Dedication personified: A view of Roots’ manufacturing facility

Q. What are the cleaning solutions you have for the automobile industry?

We offer comprehensive cleaning solutions for automobile industry. We have products ranging from Scrubber Driers, Sweepers, Industrial Vacuum Cleaners, High Pressure Jet Cleaners, Centralized and Online Vacuum Cleaners and Ride On Road Sweepers. In addition, we also supply cleaning chemicals like neutral cleaner and degreasers which are low foaming chemicals compatible to be used in our equipment. Our Centralized Vacuum Cleaners are also used in most of the Authorized Service Centers for vacuuming of car interiors.

Q. What about the hospitality sector which would like to see grace, elegance, sophistication and effectiveness in housekeeping?

The hospitality sector has been well served by us. We have special; products for the hospitality sector like Janitorial Tools, starting from Mop, Microfiber Cloth, Glass Cleaning Tools, Trolleys. Dust Bins and machines like Single Disc Scrubbers/Polishers, Scrubber Driers with disc brush and cylindrical brush, Electrical and Battery Operated Mini Scrubber Driers and Polishers. We also have Carpet

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Care Machines like dry vacuums, low moisture cleaning and carpet shampooing machines.

Q. What are the different vacuum cleaning systems you use and for what applications / industries?

The vacuum cleaning equipment we supply are domestic, professional and industrial models. They are mostly chosen depending upon the type of dirt, application and hours of operation. Domestic Vacuum Cleaners are very compact and are 3-in-1 type, where wet cleaning, dry cleaning and blowing operations are possible. These are basically for home use.

The Professional Vacuum Cleaners are Single Phase Electrical Operated machines with single, double or triple motors and collection tank capacity ranging from 15 ltres to 77 litres and can be u[sed for 45 minutes to 1 hour continuously. These can be used in commercial establishments, offices, restaurants, etc.

The Industrial Vacuum Cleaners, on the other hand, are offered with ether single phase or three phase continuous duty induction motors. The collection tank capacity ranges from 15 litres to 100 litres. For any higher requirement of collection tank, especially for Centralized and Online vacuum systems, a pre-

Mechanized Cleaning helps in enhancing the productivity because the quality of the job is consistent.

When the frequency is fixed suitably, the housekeeping becomes a routine activity and problems pertaining to this are reduced drastically. It saves a lot of time, money and energy by which the productivity is enhanced.

Since our online vacuum systems are fixed to the process line, the machine need not be stopped and dust collection from the source is a concurrent activity without any additional manpower which increases the productivity.

Q. What are the new dimensions you have added to housekeeping in the corporate sector?

We strongly feel that frequent training to operators, supervisors and operations team will improve the efficiency of the equipment and also the quality of cleaning. Visual Aids like charts and SOP lists placed in

A centralized vacuum cleaner

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TECH TRENDS

INDUSTRIAL CLEANING

contribute to 30% of our annual turnover.

Q. Is this business highly service oriented? What is your service set-up?

Roots truck mounted sweeper the prominent locations will be the key for accomplishing efficiency.

As mentioned earlier, we offer solutions to our customers. Our team conducts the site survey and offers the right solution. With the best after-sales-service we ensure that the equipment are used in the right manner and productivity improves to a considerable extent.

Q. Who are your major customers?

Our major customers are facility management companies, corporate customers, manufacturing industries, ports, hotel, hospitals, civic bodies, pharma, food processing, tyre industries, automotive and auto ancillaries, airports, steel plants, cement plants, engineering industries,

IT, educational institutions and Govt. establishments. Some of them by name are: TVS Group, Maruti, Toyota, Hyundai, Merecedes Benz, Wolkswagen, aAshok Leyland, Tata Motors, Mahindra & Mahindra, Skoda, Mitsubishi, Taj Hotels, Apollo, Lilavati, Cipla, Cadilla, Nestle, Dr. Reddy’s, Jindal, Ultratech and so on.

Q. Tell me something about your manufacturing facilities and quality obsession?

We are the largest integrated manufacturers of cleaning equipment in the country. We have a state-of-the-art manufacturing plant and logistics center located 40 km away from Coimbatore. We have a workforce of 450 people. RCML is committed to produce quality and sustainable products which are produced keeping in mind the Indian operators and application conditions.

We have been certified ISO9001, ISO 14001 and ISO 18001. We have a corporate R & D wing with qualified design engineers who work round the clock to design and develop new and innovative products suiting the Indian conditions.

Q. Do you also export your products? If so, to which countries?

Tecnoil vacuum cleaner for chip handling

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We export our products to many countries which include UK, USA, Japan. Germany, Australia, Austria and SAARC Nations.

Exports

This is a service oriented industry.

As all the cleaning machines are dynamic and mobile, the need for routine maintenance is always there.

We as a manufacturer provide one year warranty and during this period, we isit the customers four times per year and do preventive maintenance checks.

Once the warranty expires, we enter into an AMC so that the machines are in operation without any hassle.

Our AMC schedule also includes regular operator training.

We have a very strong service network on pan India basis. All our 12 branches, 9 service centers and 5 dealers are equipped with factory trained service engineers who can attend the service calls immediately.

We give utmost importance to after-sales-service which is evident with the 1:2 salesman to service engineer ratio. We believe that customer satisfaction is very important for our organization to grow.

Q. What steps do you take to maintain your leadership position?

We ensure that our existing customers are satisfied with our service and continue to remain with us. In addition, we also expand our customer base on a continuing basis..

We believe that by launching new and innovative models every year, we can offer much better solutions and a differentiated offer to our customer. Through innovation and R & D and by launching new products on a routine basis and with the best-after-sales-service and qualified sales and service team, we are confident that we can stay ahead and retain our leadership position.

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TECH TRENDS

MACHINE TOOLS

Why energy efficient motors?

By Our Special Correspondent

Pic. courtesy: Asia Engineering

W

hen you opt for an energy efficient motor with every change in the level of efficiency, there is a certain extra amount one has to pay. But this extra cost is easily recovered in a few months depending upon the working hours and usage of the motor. Payback is possible anywhere between 2 months and 1 year depending on the number of hours of operation.

In times of industry recession such as now, every penny saved becomes a wise investment for the future. If the savings are in the form of electrical energy, it makes even practical sense for companies.

It suffices to say that motors consume more than 70% of the electricity used in industries. Even in the agricultural and commercial sectors, the electricity consumption by motors is substantial.

Modern motors used for various industrial purposes do seem to have

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relatively high efficiencies. However, new energy efficient designs have evolved to reduce the losses and improve the efficiency significantly especially in terms of electricity bills.

What’s wrong with your standard motor?

Motors convert electrical energy to mechanical work. Some energy is invariably lost during this process.

These losses are grouped as constant losses and variable (load dependent) losses. Load dependent losses are mainly due to electrical resistance of the windings.

With load cycles typical of an industrial or commercial application, the first cost of a motor may represent only one percent or two percent of the full cost of ownership. The electricity used to run the motor can cost you 20 to 40 times the purchase price each year. Since motors consume more than 70% of the electricity in industries (especially motors which

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TECH TRENDS

MACHINE TOOLS

by volume fall in the range of .75 kW – 15 kW (1-20hp) collectively, their energy consumption is so high that even a small improvement in the efficiency of these motors can result in substantial savings of units of energy in the long run.

Why energy efficient motors?

Switching to high energy efficient motors can save on running costs which can be as high as 40% during its operation life. The excellent payback period itself is encouragement enough to go in for EE motors considering that two years is the normal paybak period for any good industrial investment.

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Using Energy Efficient Motors (EE Motors) makes immense practical sense in your business. EE Motors incorporate the latest developments in design and materials technology.

At first glance, switching over to an energy efficient motor may not look like much of a bargain. But it could help an organization save a lot of money in the long run.

Here’s how: Assuming a work load of 6000 hours a year, energy savings will repay the initial cost difference for the energy efficient motor in less than six months’ time. In 10 years, these energy savings can actually be more than three hundred to four hundred times the first cost of the motor (and of course, increased power costs in the future will yield even more dramatic results).

The basic reason is 12R- the law of physics that says all electrical conductors waste energy in the form of heat. Copper-wound premiumefficiency motors waste less than standard motors. So less energy is needed to do the same amount of work. Further, most motors operate on partial loads of 50-75% during most of their life cycle. EE motors score over standard more in this respect as they operate at same efficiency at 50100% unlike standard motors which have reduced efficiency at 50% to 75%. Put these advantages together, they mean lower electricity bills, annual energy savings dividends,

lower life cycle costs, less downtime and more profit for the company.

Thus, though the initial cost of these motors may be slightly higher than that of standard motors, this extra cost is quickly offset by the savings in electricity bills due to their superior efficiency. Switching to high energy efficient motors can save on running costs which can be as high as 40% during its operation life. The excellent payback period itself is encouragement enough to go in for EE motors considering that two years is the normal paybak period for any good industrial investment.

Benefits to industry users When you opt for an energy efficient motor with every change in the level of efficiency, there is a certain extra amount one has to pay. But this exta cost is easily recovered in a few months depending upon the working hours & usage of the motor.

Payback is possible anywhere between 2 months and 1 year depending on the number of hours of operation. However, in order to obtain maximum cost savings, Energy Efficient Motors (eff 1) should be specified at the initial design stage of any new project/expansion of existing manufacturing set-up. It is clear that it pays. So you must insist on EE Motors (eff 1) alone.

The slight initial premium in these motors over the cost of standard motors is easily recovered within a few months. This translates into higher profits for the organization and a better investment choice in the long run.

For more information editor@divyamediaonline.com

ENGINEERING REVIEW | JULY 2014 |

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TECHNOLOGY LEADER

“Bright” Roller Burnishing Tools A Boon to Burnishing Excellence

About the Company : “Bright” Roller Burnishing Tools Private Limited incorporated in the year 1994, is an ISO 9001 : 2008 certified company. With its Sustained efforts, Quality Products and After Sales Service it is enjoying its reputation in the field of burnishing for more than 27 years.

Clientele : They have a very wide clientele in India covering MNC, Corporate, Medium and Small Industries and Public sector undertakings.

With long experience & satisfied customer base in India the company is exporting its quality products to countries like, USA, Iran, Australia, Thailand, Indonesia, UK, Singapore, etc.

Application : Bright Burnishing Tools are being used in sectors like automobile components manufacturing, motors and pump industry, textile machinery manufacturing, hydraulic and pneumatic parts, home and office appli-

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ances, machine tool manufacturing, earth moving equipment manufacturing, railway parts, defense, aircraft parts and many more applications.

About the product and its Advantage: Burnishing is a cold rolling process on ferrous and non-ferrous machined components. Achieving superior surface finish (0.1 Ra to 0.3 Ra based on pre-burnishing condition) and close tolerance is easier with less cycle time and at negligible cost thereby eliminating finishing and quality problems, which are encountered in the day-to-day production process.

Product range : Product range includes burnishing tools for Internal Diameter, External Diameter, Internal and External Tapers, Flat circular faces, grooves etc.

bores ● Min. External Dia. 2mm and above. ● Tools available with different shank options. ● Highly suitable for diameter less than 30mm and with short burnishing length.

Internal Diameter Burnishing Tools: ● Tools for through and stepped bores ● Min. Internal Dia 5mm and above. ● Designs available for Short bore length, Long bore length, Big internal dia ● Tools with machine feed / self feed design available ● Tools available with different shank options.

Taper Angle Burnishing Tools (Internal & External Angle / Taper) ● Tools for Internal tapers and external tapers ● Min. Minor Dia 5mm and above. ● Highly suitable for mating taper assembly, like hydraulic end fittings. ● Can be burnished directly after CNC turning. ● Tools available with different shank options.

Outer Diameter Burnishing Tools : ● Tools for through and stepped

Special Roller Burnishing Tools : Apart from the standard product

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TECHNOLOGY LEADER

range B r i g h t also manufactures special purpose burnishing tools as per customer’s requirements such as ● Single Roller Tool ● Multi Surface Single Roller Tool ● OD H Type tool ● Face Burnishing Tool ● Flat circular face burnishing tools ● Groove Burnishing Tools

for achieving very close tolerances and high surface finish in plain shafts. This machine is highly suitable for mass production of Mixi Shafts, Motor Shafts, Piston Rods, OD of Bushes etc. Separate burnishing kits are supplied according to the components size requirement. These machines can be moved anywhere in the production line.

Burnishing Machine Apart from Burnishing tools Burnishing machines like Hydraulic OD Burnishing Machine, Pneumatic ID Burnishing Machine, Portable OD Burnishing Machine are also manufactured. ● Portable OD Burnishing Machines can burnish plain shafts diameter ranging from 2mm to 30mm. These are highly suitable

● Pneumatic Internal Diameter Burnishing Machine is to achieve very high production, close tolerance and very high surface finish. The machine is provided with automatic spindle feed and rapid return control with pneumatic cylinder arrangements. The standard machine can burnish 40mm diameter maximum and has a spindle stroke of 80/100mm. ● Hydraulic OD Burnishing Machine is constructed as per machine tool design standards.

The standard machine can burnish outer diameter ranging from 6mm to 60mm. The machine is capable of burnishing both plain and stepped shafts. There is no limitation of burnishing length.

The machine can be customized according to the customers production requirements. Auto part loading attachments can be designed and fixed in the standard machine for plain shafts.

Very high surface finishes can be obtained (0.05 to 0.2 Ra) in single pass. This machine is highly suitable for both batch and mass production.

New Introduction: Tube expanders are made of special

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| JULY 2014 | ENGINEERING REVIEW

alloy tool steels carefully heat treated to withstand severe operating forces. These tools are produced by a highly skilled workforce using the latest machinery and state of the art manufacturing technology. Tube expanders are precision made tools.

After rolling several tubes, submerge tools in solvent to clean and cool, then dip in light weight oil to lubricate.

For best results in rolling tubes, it is suggested to use two or more tube expanders alternately

Representation The company has been widely represented throughout India by Regional Representatives, who handle both domestic sales and after sales service. To strengthen the domestic marketing base, the company has participated in numerous engineering trade fairs in India.

Appreciation “Appreciation is our strength and the same will help us to make our products better in all ways,” says Mr. C. Devaraj, Managing Director, Bright Burnishing Tools. “Many of our customers have sent letters of appreciation for quality of our products and after-sales service. It is a great source of encouragement.

We always focus on continuous improvement and customer satisfaction,” adds Mr. Devaraj who has built this company brick by brick.

www.engrreview.com

INDUSTRY SPEAKS

Impact of Union Budget on Logistics and Supply Chain Industry In the June issue, under ‘Industry Speaks’ (page 167), we had featured the Industry Expectations from the New Government.. Now that the Budget has already been announced, following are the comments of the industry on the impact of the Budget on the ‘logistics & supply chain sector’. - Editor

Mr. S.A. Mohan, CEO Maini Materials Movement Pvt. Ltd, Founder Member – Society of Indian Material Handling Equipment Manufacturers (SIMHEM), & Advisory Council Member – CII Institute of Logistics.

On the proposals in the Railway and Union Budget that will impact logistics and Supply Chain Industry: The new Government’s presentation of the Budget for the year was preceded with high expectations not just for the country but also for warehousing, supply chain and logistics industry.

The Budget did not disappoint and for the first time we saw several industry level announcements for the logistics sector. Just the fact that the Honourable Finance Minister used the word ‘warehouse’ more than 10 times indicates the Union Government’s focus on warehousing & logistics!

Warehouses have become a key part of supply-chain management as growth of organised retail is driving logistics and warehousing infrastructure for quality space. Therefore, more and more Next Gen warehouses are the need of the hour. Capacity addition in warehousing sector requires commensurate improvement in supply chain infrastructure in terms of handling, storage and transport and this will help bring down costs.

I welcome Mr. Sadananda Gowda’s move to set up logistics support to e-Commerce players by providing designated pick-up centres at identified stations. It would offer

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| JULY 2014 | ENGINEERING REVIEW

supply chain & e-Commerce industries an alternative to the expensive air cargo that they now rely on for delivery. Rail cargo could be up to 45% cheaper than air-cargo, according to distance and volume, as per industry estimates. The industry can now use a judicial mix of road-rail and air to improve fulfilment at lower costs.

There were specific announcements of increasing 24X7 customs clearance at ports and airports with a solid intent to implement Goods and Services Tax (GST) in the coming year.

Introduction of GST has been given a thrust. Committing to expeditiously rolling out Goods and Services Tax (GST), Finance Minister Arun Jaitley said that a solution to the issues relating to the comprehensive indirect tax regime may be finalised in the current year itself.

There are high hopes to bring a final solution in the course of this year and approve the legislative scheme which enables introduction of GST. This would streamline tax administration and avoid harassment of business and result in higher tax collection both for centre and states.

On allocation for Infrastructure: The m aiden B udget of our new Union Government has paved t h e way for infrastructure reforms and has created a sense of confidence among investors, who are awaiting removal of structural bottlenecks in projects. With much of the Budget focussed on infrastructure, including the building of ‘smart cities’, airports and sports complexes, I’m optimistic about the new government’s agenda of building up infrastructure projects.

Modi G overnment has made its intent very clear that attracting private sector in t h e infrastructure sector with PPP and PPPP models is the only way out.The G overnment has laid special focus on development of critical infrastructure that is needed

to spur economic growth. This B udget promises to address several issues faced by the roads, power and airport sector. The proposed investment of Rs 37,800 crore into NHAI and State roads and a specific focus on development of select expressways in parallel to the development of industrial corridors will improve overall infrastructure, connectivity and lend efficiencies to supply chain.

Rs. 11,635 crore allocation to develop the first phase of outer harbour projects in Tuticorin, development of SEZs in Kandla and JNPT to ramp up the infrastructure in shipping, and Jal Marg Vikas project on Ganges to develop inland navigation between Allahabad and Haldia will showcase newer opportunities and cost advantages to the industry. Directive to build new airports in Tier- 2 & Tier – 3 cities is a welcome step forward.

On meeting the expectations of the logistics industry: The Finance Minister has set the tone for an aggressive and sustained growth path by announcing a progressive Union Budget. Being the lifeline of the economy, logistics industry expected a set of reforms and thrust across related sectors of the economy and the Finance Minister didn’t disappoint.

The proposed investment of Rs 5,000 crore in warehousing, a clear focus on implementing GST by the end of this fiscal, will provide the much needed impetus to the logistics industry. The proposed investment into NHAI, State roads and development of select expressways in parallel to the development of industrial corridors will improve t h e overall infrastructure a n d connectivity, making supply chains highly efficient. The B udget announced a clear roadmap for the implementation of the much-delayed indirect tax reform with a new Goods and Services Tax (GST) regime that will not only have PAN-India uniformity but also set the tone for reforms.

www.engrreview.com

FACE TO FACE

MECON plays a pivotal role in Nation Building

Mr. A.K. Tyagi Chairman-cum-Managing Director, MECON Limited Mr. Ashok Kumar Tyagi took charge as Chairman-cum-Managing Director of MECON Limited on 1st August, 2013.

Mr. A.K. Tyagi did his B.E. (Hons) in Civil Engineering from Maulana Azad College of Technology (now MANIT), Bhopal in 1977. He joined MECON on 22nd May, 1978. Mr. Tyagi also did a Post-graduate Diploma in Business Management with AIIMA in 1988.

During his 36 years of service in MECON, he has made numerous contributions in the field of design, engineering, consultancy, preparation of DFRs, project execution, project management, marketing and project procurement services in metal, power, infrastructure and oil & gas fields and several managerial assignments.

Mr. A.K. Tyagi, prior to taking the charge of CMD,MECON, has held the position of the Director (Commercial) of MECON from 1st March, 2012. During his brief tenure as Chief Executive of MECON so far, he has contributed immensely to technological upgradation of the company by way of formulating strategic alliances as well as consolidation of company’s technical resource. He is also holding additional charge of Managing Director of Metallurgical & Engineering Consultants (Nigeria) Limited, a joint venture company formed by MECON Ltd with Delta Steel Plant, Ajaokuta Steel Company and Nigerian partners.

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MECON LIMITED is a public sector undertaking, under the Ministry of Steel, Govt. of India.

Established in 1959, under the aegis of CEDB, it is today India’s front-line engineering, consultancy and contracting organization, offering full range of services required for setting up projects from concept to commissioning including turnkey execution in the areas of metals, power, oil & gas and infrastructure. It is a multi-disciplinary firm with over 1600 seasoned and dedicated engineers, scientists and technologists, having a network of offices spread all over the country, experienced in handling varied consultancy assignments and EPC projects.

Mr. P.K. Balasubbramaniian speaks to Mr. A.K. Tyagi, CMD, MECON, to get an insight into the capabilities, commitments and recent achievements of this EPC giant. Excerpts:

Q. You have completed one year in your august office, heading this premier EPC company that’s MECON. What are your notable achievements during thistenure?

I am with this wonderful organisation since 1978, joining then as young fresh engineering graduate. MECON has given me everything and made me what I am today. But this last one year, heading this organisation had been altogether a different experience.

MECON is closely associated with

modernisation

and

2025-26. Many events have to happen for such an ambitious target and I must tell you my organisation did a lot of studies and prepared technical inputs and things have started moving.

Special Purpose Vehicle (SPV) model

for

awarding

projects

to

investors in the steel sector is taking shape where MECON is consultant to NMDC, which is the front agency to do MoU with states like Orissa, Karnataka, Chhatisgarh

and

Jharkhand.

After

extensive deliberations at Ministry level, MECON has prepared reports on

capacity

Special Mining Zone, Infrastructure

augmentation of SAIL plants and

requirements for Ore evacuation and

RINL. I am happy to inform you that

transporation – need of dedicated

during this one year MECON has

Steel Freight Corridor and Slurry

contributed in commissioning of 7

transportation, possibility of mining

metre tall Coke Oven Battery no. 6,

deep seated Coking Coal from Jharia

4000 cubic metre Blast Furnace, Caster

and many more.

and BOF at Rourkela Steel Plant of SAIL; and Wire Rod Mill No. 2 at RINL, Visakhapattanam.

In-house

many

initiatives

Q. Mecon is a multi-faceted engineering consultancy firm.

What are your major strengths?

have been taken – modernizing for

MECON

IT enabling of activities and process

resource of around 1644 personnel of

including moving to 3D platform from

which around 1250 are from various

2D; revisiting policies on HR, PMS and

engineering and technical disciplines.

other employee oriented initiatives.

MECON Limited has its head office

Soon after I took over as CMD, the

and main engineering office at Ranchi,

Ministry took up the agenda of 300 MT

Jharkhand. As on date it operates with

capacity installation for crude steel by

two other engineering offices at Delhi

has

a

coveted

human

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FACE TO FACE

and Bangalore and having presence

entered into 56th year of existence,

over-burdening of the land use through

at over 26 Pan-India Site locations. It

was conceived as “Central Engineering

steel plant clusters causes serious envi-

has an overseas office at Lagos, Nigeria

& Design Bureau” – a part of the then

ronmental damage. There is a need to

catering to its African Clients.

Hindustan Steel Limited (HSL) with

develop good design, engineering and

the purpose of indigenizing technology

manufacturing facilities in the country

Main Products and Services

and engineering in the Iron & Steel

to mitigate long term dependence on

MECON can be associated either as a

industry.

imports of state-of-the-art facilities /

consultant across the project lifetime

Since then we always strived to

equipment.

or a turnkey supplier.

absorb the technology and provide the

MECON has acted as a vital link

MECON as a Consultant - Service

engineering services to Iron & Steel

between Steel Industry and research

Repertoire :

industry. Today our professionals are

organizations in India like CSIR, RDCIS

1. Market Survey and Site Selection

capable of providing services with latest

etc. and made valuable contributions

2. Planning, Analysis and Feasibility

technology available in the industry.

in translating ideas from laboratories

Knowledge Management is the key to

to commercially viable propositions.

3. EIA / EMP Reports.

keep our technical workforce updated

With its immense technical expertise

4. Basic Engineering and Procurement

on latest available technology.

especially in the field of Iron & Steel

Reports.

Assistance

SAIL

had

been

our

main

5. Design and Detailed Engineering

customer through-out our existence.

6. Project Monitoring and Control

We are working closely with them in

7. Site Supervision, Inspection and

their endeavour to reach 50 MT crude

MECON is well poised to guide the Iron & Steel Sector in future.

consultant

Q. What’s your niche in setting up thermal and hydel power plants?

of NMDC for their 3MT Integrated

Power is one of the Strategic Business

Steel Plant coming up at Nagarnar

Unit (SBU) of MECON and can help

MECON as a Supplier :

in Jagdalpur, Chhatisgarh. RINL is

Clients to realize Power Plant Projects

1. Design and Supply of Equipment

another important client for us where

from

we are carrying out many assignments.

MECON

In private sector, our clientele include

the

major players like JSW, JSPL, Bhush ans,

& consultancy services under one

etc.

roof and through Single Window for

Expediting 8. Commissioning

steel production by 2025-26. We are and

Post

Commissioning Services.

and Systems 2. EPC / Turnkey Execution of the project.

Q. What’s your contribution to the steel industry?

MECON Limited, which has now

A Blast Furnace engineered and commissioned by MECON

www.engrreview.com

Engineering

and

PMC

Concept is

entire

to

Commissioning.

capable gamut

of of

providing engineering

Draft NSP (National Steel Policy)

realization of Power Projects including

has set stringent strategic goals for the

Power Evacuation and Transmission&

Indian steel sector by 2025-26 in terms

Distribution Systems.

of specific energy consumption, Green

Our Services extend starting from

House Gas emission level, zero water

site selection studies & Reports, Site

discharge, zero waste generation, R&D

specific studies including EIA & EMP,

expenditure as 1.5% of turnover.

Assisting Clients obtain Environmental

Accordingly, Indian steel industy

as well as other Statutory Clearances,

would need to adopt measures like iron

Preparing Concept Reports, Feasibility

ore & coal beneficiation, tall coke oven

Reports & Detailed Project Reports,

batteries / coke dry quenching, large

Pre award and Post award Engineering

sized blast furnaces, increasing use of

Services, Site Construction & Project

agglomerated burden in blast furnaces,

Management Services, Inspection &

pulverized coal injection, top gas re-

Expediting Services, Services during

covery turbine, non-coking coal gasifi-

Testing

cation & use of synthesis gas thus gen-

Performance Guarantee test, etc.

&

Commissioning

and

erated as reductant/fuel, etc. There is

One of the unique features

need for “Carrying capacity” approach

of MECON’s strength is versatile

in the land use for the steel plant, since

experience ranging from Process Power

ENGINEERING REVIEW | JULY 2014 |

155

FACE TO FACE

Plants (of Ferrous

& Non-Ferrous

tors to various States Power Utilities in

industries), that generate Power as well

the recent past. We have also tied up

as meet stringent process requirement,

with reputed foreign consultants with

up to base load Utility Power Plants

a view to augmenti n g our capabilities

of large capacities. Our experience

for providing services for state-of–the-

spans from small units of few MW

art modern supercritical technology

to units as large as 500 MW (single

based thermal power projects. Similar-

unit). The versatility continues on the

ly we have association for Hydel Power

front of Fuels handled and fired in the

Projects to augment our civil & hydro-

Power Plants. We have enough and

mechanical design capabilities.

considerable experience of handling

Fuel (Gas /Coal, Oil/Coal) and Coal as

Q. In the field of oil & gas, what are your capabilities and contributions?

well as Lignite.

In the Oil & Gas Sector, MECON has

and Firing Lean Gas (BF & BOF Gas), Liquid Fuel ( Oil & Naphtha), Mixed

The overall experience is augmented by expertise available with us

distinguished itself in t h e following areas since last two decades:

in the field of Electrical Substations.

MECON has considerable experience both with Conventional Outdoor Air

LONG DISTANCE HYDROCARBON PIPELINES

Insulated type (AIS) and Indoor Gas

MECON has been providing Engineer-

Insulated type (GIS) sub stations up

ing & Project Management Consultan-

to 400 kV. It is further amplified by our

cy (EPMC) services for construction of

capability to carry out Power System

long distance hydrocarbon pipelines

Study for recommending suitable in-

and has executed several such projects

terconnection with the grid system.

for transmission of Natural Gas, LPG,

MECON also provides similar

CBM and Petroleum Products on sin-

Engineering & Consultancy Services for

gle-point responsibility basis for sev-

Small & Medium capacity Hydel Power

eral oil & gas majors.

Projects. Our SBU power is experienced &

capable

to

provide

To date, the SBU has executed

An Oil Pumping Station developed for HPCL Types of Fluids Handled ● Natural gas ● LPG ● CBM ● Petroleum products ● Crude oil

LONG DISTANCE SLURRY PIPELINES The O&G SBU’s expertise in long distance hydrocarbon pipelines has facilitated

its

diversification

into

transportation of mineral ore slurries through cross-country pipelines, as part of its business augmentation.Strategic tie-ups with world’s leading slurry pipeline engineering companies have provided MECON world-class back-up specialization and experience in iron ore and non-iron ore (such as copper, nickel, gold, phosphate, etc.) slurry

complete

more than 150 assignments, including

consultancy & engineering services

basic engineering packages (BEPs),

for RLA & RMU study for Hydel Power

detailed

(DFRs)

carried out a detailed feasibility study

Projects and its implementation.

and provided EPMC services, in this

for India’s longest Iron Ore concentrate

feasibility

studies

pipeline systems. MECON recently

MECON is also closely associated

area. Some of the studies undertaken

slurry pipeline (456 km) for NMDC

with the power sector reform projects

by MECON have formed the basis of

(2011& 2014). It has been awarded

such as APDRP, RGGVY & RAPDRP. We

key hydrocarbon pipeline regulations

EPMC assignment for the first 135 km

have provided services in these sec-

of

A Captive Power Plant set up for NALCO

petroleum

stretch of this pipeline (from Bacheli to

regulator, the Petroleum & Natural Gas

Nagarnar in Chhattisgarh) by NMDC in

Regulatory Board (PNGRB).

2014.

Maximum Configuration of Single Job Executed

CNG & CITY GAS DISTRIBUTION NETWORKS

● ROU survey - 2700 km

MECON

● BEP - 56” x 1594 km

providing concept to commissioning

● DFR - 36” x 1580 km (+ 30”/24”/18”

services in setting up India’s first

India’s

downstream

x 510 km spurlines) ● EPMC - 36” and 1114 km (under execution)

156

| JULY 2014 | ENGINEERING REVIEW

developed

expertise

in

CNG Mother and Daughter Booster Stations at New Delhi for Indraprastha Gas Limited (IGL) in 2000. This

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157

| July 2014

FACE TO FACE

project, comprising 102 CNG stations, contributed in drastic reduction of pollution levels in Delhi. The laudable efforts of MECON have been emulated in other states like Maharashtra, Gujarat, UP, AP, MP, Haryana, Tripura, etc.

Natural gas has also emerged as an alternative fuel (PNG) for domestic consumers. After successful execution of the Delhi City Gas Project, MECON has been providing EPMC services for city gas projects in UP, AP, Maharashtra and Tripura. To date, the SBU has executed more than 60 assignments, including detailed feasibility studies (DFRs) and provided EPMC services, in this area. Some of the studies undertaken by MECON have formed the basis of key city gas distribution network

regulations

of

India’s

downstream petroleum regulator, the PNGRB.

POL TERMINALS MECON has been providing the full

Mr. A. K. Tyagi. CMD receives the Golden Peacock Eco- Innovation Award 2014 conferred on MECON for setting up a 100 million litre per day Sea Water Reverse Osmosis Desalination Plant set up at Nemmeli, Tamil Nadu ● Basic

engineering

package

for

of IIT, Indore and IIBA, Ranchi, we are well poised to take up many more

utilities ● Detailed engineering

challenging assignments.

● Plant piping

Our very important contribution

● Instrumentation, Control Systems &

in infrastructure development is the commissioning of 100 MLD ( Million

Automation

Liters per Day ) sea water

reverse

GROUP GATHERING STATIONS / IN-SITU COMBUSTION PLANTS / WATER INJECTION PLANTS

osmosis plant

MECON has provided the full range

concept to commissioning including

for all petroleum majors in India.

of services (from detailed feasibility

the critical analysis of the sea water,

studies to EPC / LSTK services) for

oceanic behavior,

REFINERIES & PETROCHEMICALS

various

raw sea water quality due the seasonal

MECON has provided the full range

including Group Gathering Stations,

changes

of services for various refinery &

In-Situ Combustion Plants and Water

vital parameters for the process route

petrochemical projects, from EPMC

Injection Plants in India.

selection and engineering of the critical

range of services for Petroleum, Oil & Lubricants (POL) Terminals / Depots projects, from feasibility studies to EPMC services and EPC / LSTK services

services to EPC / LSTK services in India.

upstream

O&G

projects,

for

water starved

Chennai city. This plant was engineered and successfully commissioned from

and

the variations in

incorporating

these

units.

technology / process license suppliers

Q. You are a name to reckon with in infrastructure development as well. What is your expertise in this sphere?

for various refinery & petrochemical

Infrastructure projects will be priority in

Supply and sewerage board.

processes.

this country in the coming years. With

Performance Guarantee run has also

the credential of handling big projects

been completed for the plant.

MECON has entered into a strategic tie-up with leading organizations in India & abroad as back-up engg. /

MECON’s Capabilities in Process Plant

in the area like Note Press of Salboni

Design

and Mysore, Naval establishment at

● Vetting of process package

Karwar, Karnataka, Desalination Plant

● Process simulation

in Chennai and the recent assignments

● Basic engineering design package

of setting up new institutional campus

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| JULY 2014 | ENGINEERING REVIEW

This

plant

is

in

successful

operation since Feb 2013 and it was executed for the Tamil Nadu Govt –(CMWSSB) Chennai Metro Water The

Q. Could you enlighten us on your prowess in environmental engineering? And what ‘s your contribution towards energy

www.engrreview.com

FACE TO FACE

conservation?

which is the need of the hour.

MECON Strength on Environmental

MECON’s Effort on Energy Conservation :

Engineering :

● MECON has executed the NEDO

● In the field of sequestering of

model project as detail engineering

GHGs by forest sector, a scientist of

consultant for the 20.6 MW Sinter

MECON has been selected by the

Cooler Waste Heat Recovery System

Q. Could you single out one most outstanding project you have done in a span of five decades or more?

UNFCCC Secretariat, Germany and

for the 2 nos. Straight line sinter

PSLV Second launch pad at ISRO

has been placed in the Afforestation

cooler at RINL, Vizag. The plant is

Sriharikota – an EPC project.

& Reforestation Working Group.

under stabilization.

● MECON has been accredited by

● MECON, under SD Scheme, has

Quality Council of India (QCI)/

developed four live project case

NABET for highest number of sixteen

studies

approved sector for carrying out

systems considered as life cycle

Environmental Impact Assessment

energy

effect,

Q. What is your export performance and what’s your contribution towards earning foreign exchange for the country?

and Environmental Management

reduction in carbon emissions and

We have carried out assignments

Plan ( EIA/EMP)

comparing energy aspects vis-à-vis

in Nigeria and Indonesia. Export

cost implications.

performance has been quite less

● MECON has successfully cleared more than 300 EIA/ EMP report and

of

different

conservation

products/

in the recent years. We have taken steps recently to enter into the

NPCIL at Haryana and another two

Q. Which are the most glittering recognitions you have received for your engineering excellence?

projects of NPCIL under progress. .

it includes also the only cleared EIA / EMP of Nuclear Power Plant of

African Markets for their needs in the Infrastructure development. Many of

We are the winner of ‘Golden Peacock

our assignments in India has helped

● MECON is the only consultant for

Eco Inovation Award’ for the year 2014

in saving foreign exchange for the

clearing strategic EIA/ EMP report

for setting up 100 Million Liters per

country.

of

Day (MLD) Sea Water Reverse osmosis

Uranium

mining

and

Ship Engg.

Nadu. You are aware that the demand

Laboratory is recognized under

for potable water will be a major issue

Q. You have a full-fledged R&D. What’s your R&D team currently busy with?

Environment Protection Act, 1986

in our country and many players are

In the present economy, commitments

including accreditation under BS

rightly thinking of setting up such

to R&D are essential for the survival

OHSAS 18001:2007.

plants along the coastal zones of our

of an organization like MECON. R&D

country.

plays an important role in augmenting

Desalination Plant at Nemmeli, Tamil

recycling project. ● MECON’s

Environmental

● MECON has put forward significant engineering efforts to achieve zero discharge from production plants being engineered by MECON at different steel and power plant.

The hallmark of MECON’s engineering prowess: The PSLV 2nd launchpad at Sriharikota 160

| JULY 2014 | ENGINEERING REVIEW

the capabilities of the company through

Q. EPC demands a thorough domain knowledge. Its success also depends on efficient man management. What are your success rates on these scores?

innovations in idea, designs etc. which

Based on our successful implementa-

goods and services and more efficient

tion of some projects like the External

process.

can be a source of potential values, when it comes to gaining competitive advantages. Innovation results in high quality jobs, successful business, better

Coal Handling System for TNEB, Sec-

R&D

ond Launch Pad of ISRO at Sriharikota,

undertakes

AP, Supply of Blast furnaces and Coke

Experimental Development in the core

ovens for various steel plants in the

area of business such as Iron and Steel

country, we are confident that we will

as well as focused areas of national

continue to serve the country with

importance. In recent years, MECON

many more EPC jobs in the days to

is engaged in R&D works sponsored

come. We are also planning to diver-

by MECON itself and other external

sify into supply of Desalination plants,

funding agencies such as SDF, Ministry

of

MECON

Applied

mostly

Research

and

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FACE TO FACE

● Afforestation/Social Forestry

of Steel.

infrastructure

&

logistic

support,

trade policy issues, human resource

Q. Our readers would like to know about your CSR activities as well.Could you tell us something about it?

Q. If we ruminate on your mission, what is the level of achievement and satisfaction you have attained?

/ skill up-gradation, pace of project

Presently, MECON has adopted the

Achievement had been many by this

statutory clearances.

following six backward villages of

organization which works in the back-

Jharkhand to develop them as Model

ground in Nation building activities

augmentation

villages.

implementation,

mobilization

of

financial resources & elimination of policy

level

There

bottlenecks/delays is

need

for

through

in

resource intensive

through projects of Industrial growth.

&

Though almost all the above

Our deliverables not being of pub-

conservation

villages are in Left Wing Extremism

lic utility directly, we may not be well

/ agglomeration / pelletization of

(LWE)

areas,

exploration, through

resource

beneficiation

CSR

known to public in general. However,

low grade fines/slimes for use in iron

been/being

the industry captains appreciate our

making,

implemented with the active support

strength. Our credentials do not only

solution for tapping

of the villagers:

count on Public Sector / Govt. clientele

resources locked in western ghat of

● Solar Street Lighting system

only but we have an impressive list of

Karnataka,

● Drinking water facilities (Borewells)

Private sector clients a s w e l l .

related

projects/activities

following

deeper

have

● Toilet complexes

Such achievements have given us strength to move forward setting higher

green/viable

technology

magnetite ore

strengthening

infrastructure

of

&

mine

strategic

overseas acquisition. These are just some of the challenges ahead

Apart from the above the following

targets with improvement in processes

activities are being implemented in

and to strive for delivery using better

the other rural areas/urban areas of

technology to our clients. With quick

Ranchi:

changing dynamics at Industrial space,

Q. Finally, what’s your road map for Mecon and where will it be five years hence?

● Education

I can only say that we have a long way

MECON has a vision to strive to

● Women empowerment

to go. The challenging condition ahead,

be a leading engineering, design &

● Skill development/vocational train-

we hardly have time to look back at our

consultancy organization with global

past glory and get satisfied. Yes, we do

presence. Metals would remain the

at

look back only to talk about our rich

mainstay area for MECON. Coke

Institutions of Differently Abled/

credentials which give us strength to

Ovens, Mining & Beneficiation along

Disabled/ Handicaped persons

bid forward for more job assignments.

with associated material handling

ing ● Infrastructure

development

● General/Specialised Health camps ● Infrastructure development

facilities shall be the thrust area both for consultancy and EPC assignments. We

● Solar lighting system/LED based

Q. What are the challenges ahead for you?

lighting system/Renewable energy

The current crude steel installed

in diversified areas / SBUs such as Oil

system

capacity in the country is around 100

& Gas, Power & Infrastructure and for

Mt. Steel sector has to grow at around

enhanced presence in overseas market

10% pa to achieve the target of 300 Mt

especially in the Middle East & African

over next 12 years. This is a challenging

countries.

● Rain water harvesting system

MECON’s CSR activities are exemplary: An school van donated to St. Michael School for the Blind

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| JULY 2014 | ENGINEERING REVIEW

would endeavour for gowth in business

task. The country would need to address

Further, we have a long term

issues / challenges pertaining to

vision to develop full EPC capability

demand prospects (domestic as well as

with stamp charging in coke oven

export), robust/consistent GDP growth

battery, coal washe ries, beneficiation

of over 8% pa, long term security of raw

& slurry transportation, Sinter Plant

materials (iron ore, coal, limestone,

& Pellet Plant and Rolling Mills.

dolomite, ferro-alloys), technology-

Wherever required, we are entering

mix,

management/

into MOU with leading technology and

sustainable development, R&D related

solution providers to bring synergy in

issues, delay in land acquisition,

our efforts.

environment

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TREND SETTER

Cutting edge technology -Dagger Master sees the big picture for small components

“We are the pioneer and the leader in micro tools.” - Mangesh Awate, Dy. General Manager-Business Development, Dagger Master Tool Industries Ltd.

D

agger Master Tool Industries Ltd., headed by Mr. Vidhu Nevatia, Managing Director, is in the forefront of micro cutting tool technology. The pioneer in micro tools, Dagger Master has a joint venture with Zecha Hartmetall GmbH, Germany, a world leader in micro tool production with proven competence and a reputation spanning over seven decades.

Innovative designs Dagger Master manufactures micro tools in diameter range 0.1 – 3 mm.

“Eighty per cent of our production is in this popular range, though we also stock tools upto 8.00 mm, we are capable of manufacturing drills up to 12 mm,” says Mr. Mangesh Awate, DGM – Business Development. The company has two state-of-the-art manufacturing units in Aurangabad

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with the best of Swiss tool grinding machines and other sophisticated production and testing equipment for economical and high end precision tooling.

It makes Turbo range of High Performance drills from O.50-4.00 mm inclusion of coolant drills in the diameter range 1.2 – 4 mm.

The specialty of this solid carbide twist drill is that it has an internal coolant hole and coolant reservoir in the shank. As the name suggests, these are turbo charged and inter cooled for high performance deep hole drilling in one or more strokes according to material and hole depth, yielding excellent ID finish.

“For small Dia. up to 2.4mm, the shank has a “turbo-chamber” which guarantees a sufficient large flow of coolant even at a lower pressure. At identical pressure it is actually three times greater.Higher drilling speeds and improved tool life are direct effect of unique design of tool,” elucidates Mr. Awate.

The micro-windrills from Dagger Master needs special mention.

These are twist drills with “quick chip” flute design with a degressive helix 35o down to 12o. The high attack angle at point and high flute strength at chip exit provide improved depth of drilling per stroke with axial thrust loads at entry, allowing aggressive speed rates. These drills are excellent for aluminium, copper, brass and long chipping materials.

Evodrill is the latest addition to the ever-expanding range of products.

This is a single drill for all types of materials – softer to harder. There is also a drill-cum-back chamfer, a revolutionary product from Dagger Master’s crucible, chiseled out based on the customer feedback.

Micro End Mills from 0.50 - 3.0 mm are also now in stock for medical & dental applications making Dagger Master a one-stop-solution for all drilling & milling needs for micro machining.

Elaborating on the quality regimen, Mr. Awate adds that the drills are made on the best of imported production equipment.

“Why only production, we also have high tech inspection equipment to check the quality of these precision engineered products at every stage of manufacture. The systems and practices that we follow ensure that each and every product is inspected before it dispatch from factory. As a matter of fact, the set-up we have in Aurangabad is identical as of our Partner in Germany. Since 70% of our production goes to the European and US markets, we need not overemphasize the quality standards prevailing at our end,” remarks Mr. Awate.

Revolutionary products Dagger Master always been a pioneer by introducing high performance tools to exceed customer needs. It is a world leader in small drill production technology, offering the widest range for micro drilling solutions for metal cutting.

Machining process is becoming complex when it comes to difficult material machining mainly in medical, aerospace and fuel injection segments, Dagger Master is always there to address their needs with high performance micro tools.

Nearly 70% of its production is exported to Swiss and German OEMs for distribution in Europe ad the US. The company has its own marketing alliances for Part of Europe, South East Asia and China.

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TREND SETTER

Solutions galore Dagger Master has comprehensive tooling solutions for the automotive industry, like fuel injection parts, common rail parts, turbo charger parts, steering components, automotive transmission and power transmission components.

The same way, it offers tooling solutions to aerospace components like valve bodies, thermocouples, integrated sensors, interior cabin fixtures, fuel system components and hydraulic and pneumatic parts.

Watch, jewellery and optical industries too are major users of Dagger Master Products. Whether it is for making a watch link component or a ball pen tip or an intraocular optical lens, Dagger Master has a solution just customized for that intricate and precision application.

Dagger Master also has an imposing presence in the medical industry. Its tooling solutions are used in traumatology, bone screws & plates, surgical suture needles, orthopedics components and dental implants, bridges & crowns.

Besides own manufacture, the company also imports and sells high end products for critical machining solution from its Swiss and German principals like Schaublin SA, Applitec and Manigley from Switzerland,

Tools precision engineered

by Dagger Master

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Dagger Master has its modern manufacturing facilities in Aurangabad Hommel Keller and Zecha from Germany and Hardinge Workholding from USA. “ In close partnership with them, we provide Indian customers with complete tooling solution for Work & Tool Holding, Grinding, External and Internal Turning, Slitting, Milling, Threading & Gauging, Knurling & Marking of precision parts.”.

Working with the customer Dagger Master stays in close interaction with the customer to understand his problems and devise solutions on a continuing basis.

The company helps the customer in reducing the cost per component and in enhancing productivity.

Mr. Awate explains: “The life of a tool depends on several factors like machine clamping, work-holding, tool-holding, feed and speed. The customer wants more production in less time. This is enabled by the high feed parameters. The tooling cost comes to anywhere around 4-6% of the component cost. We have high end products to help optimize the feed parameters and enhance productivity.”

Dagger Master has two modern manufacturing facilities in Chikalthana and Shendra in the historic city of Aurangabad. Among an enchanting array of world-class

production & testing equipment, it also houses modern machine for quality inspection and for pre & post manufacturing process. The tools in microns are manufactured in controlled atmosphere and temperature to ensure zero defect.

The plants have centralized filtration systems in place. The company has a dedicated workforce of 100 welltrained people with an uncanny eye for quality and precision. It has a full-fledged R & D set-up which works in tandem with the global R & D center at Zecha in Germany. It works on new product developments to meet the emerging needs and improvising the existing ones based on the market feedback.

Dagger Master has ambitious growth plans.

In the Indian Manufacturing segment, we are positive towards indicative sign of good growth of the Industry.

Contemporary technology and quality coupled with precision are the hallmarks of Dagger Master’s differentiated offer to the end-user.

It underlines its commitment to provide the customer with world-class cutting tool solutions and optimize his production process to enhance quality and productivity through and through with absolute confidence.

P.K. Balasubbramaniian. editor@divyamediaonline.com

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BUSINESS NEWS

MATERIAL HANDLING

Yale–Maini Road Show at Gurgaon

N

ACCO Materials Handling Group (NMHG) and Maini Group hosted a road show in Gurgaon on 4th of July’ 2014. The objective of the event was to: ● Increase awareness of customers in the Delhi – NCR region of how the wide choice of models, configurations & unique product specifications of the Yale–Maini product range could help them drive productivity in their business. ● See for themselves the newly launched Yale-Maini Reach Truck and other Yale–Maini range of equipment including the YaleMaini co-branded three-wheel counterbalanced forklift truck.

The materials handling equipment user industry segments have learnt how to transition from old school approaches of material handling and embrace newer products designed for high productivity, superior ergonomics, serviceability, low cost of ownership & higher dependability.

NACCO Material Handling Group (NMHG), USA, t h e parent company of the Yale brand has a strategic alliance with Maini Group, India to manufacture specific Yale forklifts and reach trucks in India and make other Yale products manufactured overseas available to the market in India.

Since 2010 Maini Group has been exclusively responsible for the sales, service, parts and customer support for Yale’s extensive range of materials handling equipment in India. The link with NHMG has allowed the Maini Group to expand its portfolio and to manufacture European designed equipment in India at Maini Group’s factory in Bangalore.

The event was attended by senior representatives from a diverse range of industries including: Indigo A ir-

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lines, DB Schenker, Maruti Suzuki, Baxter India, JBM, ACIL, Continental Automotive, Honda Motorcycles and Scooter, MJ Logistics, Hero Motor Corp, Exide India, & Fab Furnish.

Rajesh Wazarkar, Managing Director of NMHG India delivered a corporate overview of NMHG and their presence in India to invited guests. With S A Mohan, CEO of Maini Materials commented “The launch of locally manufactured Reach Trucks and Forklifts by an Indian company will bring significant benefits to customers. The market in India has experienced and is increasingly seeking new products that incorporate technologies which will provide greater levels of productivity, reliability, and significantly increased operator efficiency which will all contribute to high return on investment.”

Senior Management of NMHG India (Kiran Shetty, Territory Manager – India) and Maini Group (Chandra Shekar R, Business Head – Yale Products, Sandeep Bajaj, Regional Manager – North, Rahul Sagar, Assistant General Manager, Marketing) were all present at the event to hold business discussions with guests present

at the event. With the wide choice of models, configurations and often unique product specifications in the Yale–Maini product range, Maini Group is now able to increasingly respond to the demands of the growing Indian markets in all segments of the materials handling industry.

Maini Group Founded in 1973 by Dr. S. K. Maini, Maini Group is synonymous with innovation & cutting edge technology.

The first mass produced electric car – Reva, India’s first comprehensive range of battery operated material handling equipment and the only Indian-made electric buggies, are testimony to this. “Our strategic alliances with international leaders-Ferretto Group, Italy and NACCO Materials Handling Group (NMHG), USA, further strengthen our capabilities to deliver value. All of our companies are pioneers and leaders in their fields, with a unified vision of the group’s future. In keeping with the Maini DNA, each company builds relationships, integrates expertise and innovates continuously towards a future without boundaries,” spates CEO M o ha n.

NACCO Material Handling Group NMHG is one of the world’s largest lift truck manufacturers with the Global headquarters located in Portland, Oregon and divisional headquarters in the Americas (Greenville, NC), EMEA (Scotland UK) and AsiaPacific (Miliperra, Australia). NMHG designs, engineers, manufactures and sells a comprehensive line of lift trucks and aftermarket parts marketed globally under the Hyster® and Yale® brand names. NMHG is the operating company of Hyster-Yale Materials Handling, Inc., a publicly traded company on the New York Stock Exchange under the ticker symbol HY.

ENGINEERING REVIEW | JULY 2014 |

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BUSINESS NEWS

MATERIAL HANDLING

Armes Maini is now a sought after partner of

Indian e-Commerce Industry

A

rmes Maini Storage Systems Pvt Ltd is a JV between Ferretto Group of Italy and Maini Group. The company offers a comprehensive range of solutions for varying and complex warehousing needs. It has a state-of-the-art manufacturing and solutions engineering facility based out of Bangalore.

Armes Maini has been successfully offering solutions across verticals and has clients on a PAN India basis. Some of the esteemed clients are Amazon, Bosch, Flipkart, Larsen & Toubro, Tata Motors, Volkswagen to name a few.

The case Armes Maini has co-created a flexible, scalable storage and material handling solutions for the Indian e-retailer for their multiple locations across India to strengthen their backend infrastructure.

Race towards Next Gen warehouses “ Our customer has been witnessing explosive growth in business volumes over the past few months. With the addition of various categories, higher customer expectations on delivery time, we were faced with a challenge

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to offer a robust warehousing infrastructure which could mitigate these challenges,” says Ferretto.

To support their scaling growth story they chose Armes Maini as their partner as they believed this company had all the technical expertise, flexibility and agility to work keeping customer delight as their guiding principle.

Solution Armes Maini has evolved and implemented a state-of-the-art comprehensive storage system and material handling solutions after careful study of their needs. The implemented solutions ensure optimum storage and retrieval of all categories of SKU’s ensuring critical KPIs.

Ferretto Group Ferretto Group is one of the market leaders in the material handling and storage sector in Italy and Europe.

Since over 50 years, the company has been part of making history in the evolution of storage solutions for the European market and has now extended its reach to Africa, Asia and Middle-East. Latest technology, impeccable quality and dedicated service are factors holding up the brand’s high reputation.

Maini Group Maini Group is one of India’s leading design and manufacturing company, synonymous with innovation and cutting edge technology. The group offers comprehensive solutions in high-precision engineering components, material handling, warehousing & logistics, aerospace and electrical vehicles. While manufacturing base is in India, the warehousing and marketing networks extend over more than 25 countries

For more information editor@divyamediaonline.com

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ENGINEERING REVIEW |

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PORT FOLIO

Akar Tools’

global presence Mr. Sunil Todi, Managing Director, Akar Tools Ltd.

H

High Quality Tools 170

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and tools are normally construed as mundane products. But not when they come from Akar Tools who is striving day and night to give a competitive (plus of course technological) edge to its products, package them attractively and offer them to newer segments of the market for mass off-take.

Why too much, the youngsters in the US celebrate the father’s day offering packaged tool kits to their fathers! These tool kits are invariably from Akar Tools. The retail giants like Walmart, Home Depo, Rural King, Menarts, Auto Zone and others buy these tool kits from Akar and stock in abundance. Walwarts’ annual buying of tool kits is worth US $20 million. At the same time, Home Depo’s off-take is worth US $ 120 million,” reveals Mr. R. Sairam, General Manager, Akar Tools Ltd.

Technology & Innovation Akar’s combination spanners are a sell-out in the US market. Out of Akar’s four plants in Aurangabad, one is dedicated to the manufacture of export-oriented products. The company envisages a big demand for its tools in the US and Canada.

Yet another innovative concept implemented by Akar in retail is the so called ‘Planogram’. This is a cased display of all hand tools of Akar from which the customer can pick any product. Akar will replenish the missing tools periodically through its dealer network. “We are trying to introduce the same concept in India also,” remarks Mr. Sairam.

Spreading the Wings Another breakthrough product launched by Akar is its hand truck.

It is a strong product sold in the US and Europe, followed by Vietnam,

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GROUP

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PORT FOLIO

Philippines, China and India.

Lemken from Germany, the world’s largest manufacturer of plough products for the agricultural sector also patronizes Akar.

At home, the automobile sector is a major customer for Akar whose tool kits, auto components, hand tools and leaf springs are procured in large quantities by the auto majors like Tata Motors, Ashok Leyland, Bajaj Auto, Force Motors, Mahindra & Mahindra, Eicher and Escorts just to mention a few. Besides all road transport corporations also buy Akar products in bulk. In fact, one plant of Akar is dedicated to the manufacture of products for these auto segments and RTC’s.

Strengths Galore Akar Tools has four plants all in Aurangabad. While plant I is an EOU, plant II makes tools exclusively for auto components for OEM’s. Plant III & IV make parabolic leaf springs. All put together, they contribute Rs.200

Machined Auto Components & Tool Kits

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crores to constitute the company’s annual turnover.

Hand tool manufacture is a highly labor oriented business.

Hence Akar is going in for more and more automation in production.

It is progressively installing sophisticated production equipment from Taiwan and other countries to automate production and enhance productivity.

All the same, Akar has a good population of CNC machines, polishing machines, vibrators and other equipment to craft the most perfect tools. Its products are going to globally competitive markets where they meet stringent ANSI and DIN quality standards. This is because of the total commitment to continuous quality improvements at every stage of the production process. At the root of this on-going improvement and innovation is its relentless R&D. Akar has an eminent R&D team attached to each plant.

The company has a dedicated workforce of over 650 trained personnel engaged in chiseling out quality hand tools for the world market. Akar’s commitment to quality is manifested in the certification from TUV Germany for its range of products, besides many other citations, awards and certificates it has received for its excellence in manufacturing world-class products.

The company, steered by managing director, Mr. Sunil Todi, is fully geared for high growth rate and further adding brand value to its products for the benefit of its customers. Akar is the forward integrated enterprise of the R.L Group of Industries.

The Rs.800 crore R.L. Steel Ltd is the flagship company owned by the Group Chairman, Mr. N.K. Gupta. R.L. Steel is a mini steel plant. Having own steel mill has

Leaf Spring & Parabolic Spring been a boon to Akar which has been able to leverage on this and price its products economically.

Akar situated in the historic city of Aurangabad, also has a locational advantage. It is the only manufacturer of hand tools in the region which is closer to all significant industrial hubs. It also has an airport.

Staying Ahead Akar is today the leader in hand tools in India, with a global presence. It is a one-stop shop for OEM’s who can buy everything in hand tools from one composite source. The company is aiming to be a Rs.500 crore entity by 2020. Towards this end, it is progressively modernizing its production lines and constantly innovating to give value additions to the customer.

“Ours is a highly manpower intensive organization. Absorbing the increasing costs is not always feasible. This is a major challenge for us,” declares Mr. Sairam.

“Engineering industry is a wealth creator.

It needs hand-holding support and encouragement from the Govt. With the new Govt. in place at the Centre, let us hope that we shall have a conducive climate to gain momentum and regain our past glory,” adds Mr. Sairam on a positive note.

-P.K. Balasubbramaniian

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SUCCESS STORY

Grind Master takes ‘Brand

India’ to the globe

The story of Grind Master based in the historic city of Aurangabad is a story of ‘garage to globe’ journey of an SSI unit started from a small garage by the duo Milind Kelkar and Mohini Kelkar with a meagre investment of Rs.25,000/- way back in 1984. After their graduation in production engineering from VJTI, Mumbai and work experience of two years in Pune, the duo decided to do something on their own and project the prowess of Indian engineering to the globe. The birth of Grind Master Machines Pvt. Ltd is the result of this determination. Today Grind Master is a Rs.100 crore company with four state-of-the-art manufacturing units, a workforce of 300 highly motivated employees with a ‘can and will’ attitude, a spread of 4000 plus customized finishing and deburring machines in six continents, technology and marketing tie-ups with world leaders, and a 10,000 plus customer base built over three decades by sheer stint of passion, innovation, trust and expertise. Mr. P.K. Balasubbramaniian converses with Mrs. Mohini Kelkar, Managing Director, Grind Master to know more about this trendsetter and its endeavor to make India proud by taking the marvels of Indian engineering for the world to view. Excerpts:

“The secret of our success is our passion for innovation, commitment and the ‘never give up’ attitude.” – Mrs. Mohini Kelkar, Managing Director, Grind Master Machines Pvt. Ltd.

Q. You have metamorphosed from a small SSI unit in metal finishing to a global technology leader in metal finishing and deburring.

What do you attribute this pathbreaking entrepreneurial success to?

It is our strong desire to excel and to be the best in the world, creating an identity and image for our country.

Q. Could you enlighten us on your beginnings?

Both my husband Mr. Milind Kelkar and I came out of VJTI, Mumbai with a degree in Production Engineering way back in 1981. We worked in Pune for couple of years & then started our own company in 1984 in a mall garage.

We began with polishing of non-stick cookware. Nirlep gave us the first

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order. Thereafter, Hawkins, TTK and others from the cookware segment came in.

In 1986 we got a major breakthrough with the order from Bharat Forge for belt grinding for de-fleshing of forgings.

These are for the front axle forgings they make. Earlier we gave them semi-automatic process. Now they use robots. We keep in step with the technology trends and create most appropriate technology solutions for our customers.

Q. What’s your range of manufacture today?

We make machines for microfinishing, superfinishing, deburring and metal finishing. Our Automation Diviion has successfully built sophisticated automation solutions using robots, gantry systems and customized maniupulators. And our Abrasives Div. lends support to the customer in selecting the most appropriate tooling & abrasives.

Q. What’s the significance of deburring, and what’s special about your deburring machines?

Time was when deburring was a neglected operation. No one felt the need or wanted to invest in deburring. We spent a whale of time educating the customer on the nuance of deburring.

But slowly things are changing. MNC’s have started specifying edge radius of finished components. Auto components sourced from India used to get

“The philosophy to partner with the customer to meet his quality, quantity and process economics is deep rooted in our company and we always provide a complete solution.”

– Mr. Milind Kelkar, Executive Director, Grind Master Machines Pvt. Ltd.

rejected because of poor deburring quality.

Then the industry started realizing the importance of deburring.

It’s a process innovation rather than just the machine. Each manufacturing process like gear hobbing, sheet metal punching, laser cutting, grinding and so on creates different types & amounts of burr and it also depends on how well tools of these processes are maintained. Therefore Deburring a part satisfactorily and consistently requires extensive experience of various deburring methods and tools.

We offer equipment and solutions for planetary deburring involving precision deburring and deburring with abrasive belts & brushes for punched &

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SUCCESS STORY

Grind Master’s state-of-the-art manufacturing facilities in Aurangabad fine blanked parts. We also supply machines for deburring & brushing of automotive gears and sprockets, deburring of crown wheels & pinions, gear tooth chamfering and so on.

We also make SPMs for deburring piston rings, camshafts & splined shafts, engines, fluted rollers, etc. By virtue of our core process knowledge, we can select the right process which enhances output with Robotics and automation.

Q. What about belt grinding and finishing machines?

Our expertise in metal finishing is well-known. We offer the widest range of metal finishing equipment for applications ranging across tubes & bars, cookware, hardware and automotive components. There are versatile and robust semi-automatic machines as well as fully automatic special purpose machines for high volume production.

Belt grinding is used for deflashing of casting & roughing tubes & bars, and for de-scaling and removal of surface defects. We have customized machines for flat bars, shock absorber parts, on-line planetary machines for wire rod & bright bars, etc.

Q. Could you elaborate on microfinishing and its benefits?

Microfinishing is done after grinding (bonded). It is functionally necessary to superfinish Bearing & oil seal diameter of all kinds of shafts. The life of engine & transmission parts depends on the finish of the parts. It brings down the noise and vibration levels of high speed running parts. The cylinders in rotogravure printing machines are

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microfinished.

The same way, paper mill cylinders are also microfinished.

Microfinishing is the technology to generate surfaces that can only be measured in microns. We have mastered the technology by film backed abrasives to fulfill the demands of our discerning customers for consistent finish and superior surface quality. We pioneered this technology in 2000 and have since built over 400 machines for a wide range of applications.

Q. You provide sophisticated automation solutions. Could you give a couple of examples of finishing and deburring?

The deburring machine with belt grinding we supplied to Bharat Forge for parting line removal of the front axle beam of 2.5 m length is a classic example. It was a long drawn development project which took almost three years. We worked in tandem with the customer and developed the technology and system. To quote Bharat Forge: “The machine quality is found to be of international standard and Grind Master also provides excellent service support and spares.”

Coming to microfinishing, we bagged a prestigious order for a micofinishing machine for crankshafts from Shanghai’s General Motors. Grind Master is the first Indian company to build a ‘mission critical’ machine for any crankshaft production line of General Motors anywhere in the world.

At home, our microfinishing machines are being used with advantage by all OEMs in the automobile sector, starting from Tata Motors and Mahindra

& Mahindra to Renault, Suzuki, and Toyota – you name any.

Q. We understand you repositioned yourselves recently. What is the brand identity you have created and how has it been perceived in the market?

It was at the last IMTEX in January 2013 that we launched our new brand identity. The new outlook reflected the internal changes in the company and marked its transformation from a pioneer in metal finishing to a global technology leader in metal finishing and deburring.

The brand identity indicates the deep rooted philosophy of Grind Master: To form solid partnerships, and to provide absolute engineering through Passion, Innovation, Trust and Expertise. The rebranding also helped in percolating the beliefs & values down the line in our organization.

Q. Please tell us something about your production facilities and manufacturing excellence?

We have four state-of-the-art manufacturing units here in Aurangabad, with a team of 300 people. These units spread over an area of 1,60,000 sq. ft. equipped with the best of mother machines.

We have separate divisions for different production lines. Each division is equipped with independent fabrication, machining, inspection, painting, assembly and testing facilities. We chisel out some 400 machines annually which go to various parts of the globe.

A dedicated R & D and tech center is continuously working on improving the existing solutions and developing new breakthrough technologies.

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SUCCESS STORY

A robotic belt grinding machine removing the parting line of a front axle beam at Bharat Forge

Q. We talked about machines, components & processes. Where do people figure in your pursuit of excellence?

We have a highly motivated team of people who have been trained on multi-tasking.

Individuals are our company’s biggest asset. We motivate them to achieve higher goals and involve them in decision-making. In the process, their competence enhances everyday. Our employees, who hail from Marathwada, have adopted to the culture of excellence and the ‘can and will’ attitude. The philosophy to partner with the customer to meet his quality, quantity and process economics is deep rooted in our people and they always endeavour to provide a complete solution.

Q. Which are your on-going technology and marketing tie-ups?

Our technical collaboration with VSM of Germany for manufacturing and selling coated abrasive products,

A polishing machine from Grind Master loads and unloads pressure cooker lids using robots

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and the licence agreement with IMPCO of USA for microfinishig machines for crankshafts and camshafts are very strong. Similarly, Fuji Star, Japan is our partner for film backed abrasives; Balance Engineering, USA for dynamic balancing; Omera, Italy for trimming; and Kuka, Germany for robotics.

We have marketing tie-ups with companies in Greece, Holland, UK and Switzerland. Lately we also do contract manufacturing of machines for select Italian, Japanese and American companies. We also have a worldwide contract with General Motors for supplying microfinishing machines to their various plants. The first machine was supplied to China (Shanghai’s General Motors). Subsequently, three more machines have gone there. One machine has gone to Korea and another to Mexico (Toluka).

tion to cater to the demands and sustain growth. We do not believe in inorganic growth. We shall move steadily and firm footed. We have succeeded to some extent in changing the image of ‘Brand India’ overseas. But this has to be enhanced further.

Q. Now a word about your CSR activities?

Grind Master has always been a responsible citizen. Apart from contributing to various educational institutions and foundations, Grind Master team is en-

Q. What are your growth plans and what’s your roadmap for Grind Master?

In the next five years we want to double our turnover and become a Rs.200 crore company. We have already forayed into robotics and high-tech automation business. Now our son, Sameer, an IIT topper and UC-Berkeley graduate (M.S in Robotics) has joined our business after working in Switzerland for two years. He foresees a huge growth potential and will certainly bring new dimensions to our company.

We are soon setting up one more plant in Waluj. We recently set up Sales & Service Company in China employing local people. Currently we are working through dealers in South East Asia, to expand our export business.

We are looking around for some more collaborations in niche areas. We have a base of 10,000 customers across the globe. We have to strengthen our bond with them. All these are our growth plans.

Q. What are the challenges ahead for you?

We have to increase our volumes of production and gear up our organiza-

A noble CSR activity: De-silting work and drainage widening in progress at Pagirwadi in Jalna Dist., Maharashtra gaged in training young talent in engineering and technology by promoting student projects, internships and apprenticeships, and conducting factory visits to introduce college students to industry.

Our initiatives in healthcare include: blood donation camps, fitness drives, etc. We have also undertaken social projects like drought relief work, de-silting and nalla widening, building river bunds, giving scholarships to students from drought hit villages, etc.

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PORT FOLIO

Bray Control : Maintaining the global leadership

CNC Machining Center

In house material testing laboratory

Q. Please elucidate in brief about the infrastructure and what are the measures that are being taken from the phase of manufacturing to distribution of the products?

Bray Controls India Pvt. Ltd. was established in the year 2009 as sales and distribution center to cater to the need of higher quality Butterfly valves and Ball valves in India.

Looking at the increased demand and growth, Bray management decided to set up manufacturing facility in India and we set up the plant in September 2012 at savli GIDC, Manjusar near Vadodara.

The facility is equipped with most modern manufacturing and testing equipments, qualified engineers and skilled technicians to manufacture and supply world class products.

Throughout the history, Bray has earned a reputation of excellence by creating products of superior value and quality, providing personalized customer service and on-time delivery. Bray India is committed to create products with world class quality, which we will be proud of.

Bray Controls India Private Limited., is the 100% owned subsidiary of Bray International, Inc., USA, one of the largest Butterfly valve manufacturing company in the world. Bray Controls, with major manufacturing facilities in USA, China and India and over 300 sales and distribution centers, enjoying leading position in many countries.

Q. Please brief us about company global reach?

Bray is a 100% owned subsidiary of Bray International Inc., USA which has major manufacturing location in USA, China and in India. FlowTek, USA and Ritepro, Canada are also 100% owned subsidiaries having manufacturing plants in USA and Bray Controls, Hangzhou, China

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PORT FOLIO

Q. How do you foresee the future of India related to your industry?

India is a big market of valves in different segments like Oil and Gas, Chemical, Petrochemical, Pharma, Water filteration, Water & Waste water treatment, Power Generation and Transmission, Sugar/Etahnol Industry etc.

Q. Brief us about your new launches?

Bray Controls, Vadodara, India

Continued from page no.180 Canada. Bray has 8 (eight) more assembly / automation centers and over 300 sales and distribution centers around the globe.

Q. Can you brief us more about top line of product range & its application and industry they Cater?

Bray Product range includes: 1) Resilient Seated Butterfly valves.

Size ranging from DN 50 to DN 2900.

6) Ball valves in size range from DN 15 to DN 300 with Soft seat and Metal seat designs.

7) Segmented and V-port ball valves up to DN 300.

8) Electric Actuators

Q. What is your vision for your company?

9) Pneumatic Actuators – Rack & Pinion as well as Scotch-yoke.

To become the most respected and successful quarter-turn Valve / actuator / controls company in the world, with our greatest assets being our employees and customers

10) Accessories viz. Valve status monitor, Valve Positioners

2) High Performance Butterfly valves with RPTFE seat and Metal seat. Size ranging from DN 50 to DN 1500.

11) Single disc spring loaded Swing Check valves in size range from DN 15 to DN 1500.

3) Teflon lined Butterfly valves in size ranging from DN 50 to DN 600.

Special Exotic Material available: Duplex, Super Duplex, HASTELLOY, MONEL, INCOLLOY

4) Tripple offset metal seated tight shutoff valves in size ranging from DN 80 to DN 900.

Q. What are the distinguishing factors which gives your cutting edge advantage over competition ?

5) Slurry Controls valves for highly abrasive slurries in size ranging from DN 50 to DN 600.

The best Product Quality, Added design features and on time delivery, these are the key factors, which make us unique among the competition.

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In 1st phase Bray India started manufacturing Butterfly valves up to DN 600 and Ball valves up to DN 100 and carry out automation for complete range of product. We have extended the size range for Butterfly valves up to DN 900 and have plan to go up to DN 1500 by end of 2014. We have started manufacturing ScotchYoke actuators. We have recently added segmented Ball Valves and Slurry control valves in our product range.

For more information Web: www.bray.com

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PRODUCT SHOWCASE

Information on latest products in industry

PRODUCT SHOWCASE

PRODUCT INDEX Product Name

Company Name

Page no.

Butterfly valves from CRI

CRI Pumps Pvt. Ltd

200

Delta human machine interface: DOP-B Series

Delta Electronics India

202

Dharani energy efficient motors

Asia Engineering

200

Digital coating thickness gauge

India tools & Instruments co.

206

Digital portable surface roughness Tester

India tools & Instruments co.

206

ElMeasure’s Motor Protection System

Elmeasure India Pvt.Ltd.

202

JV Kraft-Vertical machining centre

Lakshmi Machine Works Limited

208

Lift Tables

Gandhi Automations Pvt Ltd

204

MECO MULTIFUNCTION POWER & ENERGY MONITOR - MODEL “MFM-96S”

Meco Instruments Pvt. Ltd.

207

Multipole industrial connector

Controlwell India Pvt. Ltd.

199

Murata Machinery Ltd (Brand Name Muratec)

Meiban Engineering Technologies Pvt. Ltd.

208

New Product Premier | SOLICON DRC Series

Custom Sensors & Technologies (CST)

207

PVD Coatings from SMT

Surface Modification Technologies Pvt. Ltd.

Proximity switches from Jayashree

Jayashree Electron Pvt. Ltd

200

Screener for injection molding / griding waste

ETA Engineering Services,

204

Shimpo planetary gear heads

Strategi Automation Solutions Pvt Ltd

206

Steady volt servo voltage stabilizers

Unity Controls Pvt. Ltd

208

Elmeasure India Pvt.Ltd.

199

Thermocouple Terminal Blocks CTT2.5UJ, CTT2.5UT & CTT2.5UE

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CTT2.5UK,

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PRODUCT SHOWCASE

T

Thermocouple Terminal Blocks CTT2.5UK, CTT2.5UJ, CTT2.5UT & CTT2.5UE

hermocouple Terminal Blocks are used with Thermocouple wires in measurement applications. As per DIN 43713 & DIN 43714 the current carrying element of the Terminal Block is made of the same material as the Thermocouple wire.

These special current carrying elements ensure that there is no loss of potential at the connecting points.

The following types of Thermocouple wires can be connected using standard Thermocouple Terminal Blocks.

‘K’ Type – Chromel (Ni/Cr), Alumel (Ni/Al) ‘J’ Type – Iron (Fe), Constantan (Cu/Ni) ‘T’ Type – Copper (Cu), Constantan (Cu/Ni) ‘E’ Type – Chromel (Ni/Cr), Constantan (Cu/Ni) Terminal Pitch : 43mm Connection Possibility : Stranded Wire – 0.2 – 2.5 Sq.mm Solid Wire – 0.2 – 4 Sq.mm Approvals : IECEE, CE Rated Voltage : 1000V Rated Current : 10 A

Applications: These Terminal Blocks are an ideal choice for Heaters and Boiler application with Thermocouples.

For more information Connectwell Industries Pvt. Ltd. D-7, Phase 2, M.I.D.C., Dombivli - 421 204, India Tel.: +91 251 3980 600, 3980 800, Fax: +91 251 3980 700 Email: connect@connectwell.com Website : www.connectwell.com

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Multipole industrial connector

M

ultipole Industrial Connectors (MIC) are designed for heavy duty industrial applications and are suitable for A.C. & D.C. current. MIC facilitate manufacture, installation and maintenance of electric parts in Electrical Electronics Machinery, Robots, Control Panels and wherever connections are required for Power, control & Signal Circuits. Multipole Industrial Connectors are UL &CSA approved & are CE marked.

Inserts: Male / Female Inserts are made of self extinguishing thermoplastics (confirming to flammability grade UL 94 VO) and can be used from –40 Deg C to +125 Deg C. The contacts are made of silver plated copper alloy with connection to conductors made by captive stainless steel screws or crimping terminals. These inserts are numbered on both sides by laser printing / moulding and are polarized for correct mating.

Enclosures: The Enclosures are made of Die cast aluminum alloy with the finish of Epoxy Polyester powder or in self extinguishing Thermoplastic. The coupling stability and protection against accidental opening are ensured by single or double locking system comprising of mono block lever in stainless steel, springs & pegs in stainless steel or plastic. By virtue of design these enclosures offer excellent resistance to impact & strong mechanical stresses. Surface mounting & Bulk Head Housing and Hood are available with or without fixed covers or with mobile protective covers. Special gaskets made of Vinyl Nitrile Elastomer provide IP 65 protection against dust, water and other aggressive agents.

For more information Controlwell India Pvt. Ltd. C-203, Prithvi Park, Plot No. 4, 5 & 6, Sector 30, Sanpada, Navi Mumbai - 400 705, India Tel.: +91 22 2775 6293 Fax: +91 22 2775 8767 E-mail: sales@controlwell.com Web: www.controlwell.com

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Butterfly valves from CRI

C

RI Butterfly Valves can be integrated with a consistent range of actuators to create complete flow control packages. Versatile ranges of resilient seated quarter turn butterfly valves are available in various configurations and materials to match critical applications. Higher end quality inspection ensures 100% compliance of safety measures, specified pressure rating and each valve assures tight shut-off.

Salient fetures: ● As cast extended neck valves available ● Segment plate and handle are e-coated to void corrosion ● No pins are used for the shaft with disc connection.

This estimates the possibility of electrolyte corrosion ● Self lubricated plain bearing for both drive and nondrive end shaft ensures minimum bearing friction torque ● Choice of seat and disc material to suit media conditions and service requirements ● Excellent adaptability for actuated operation through standardized top flange mounting dimensions for actuator fitment.

CRI Butterfly Valves are best suited for a wide range of industrial applications including: HVAC, Fire fighting, Construction, Water & waste water treatment, Paper & pulp, Sugar, Food, Pharma, Chemical, Cement, and Metal & Mining Industries.

For more information CRI Pumps Pvt. Ltd 7/46-1, Keeranatham Road Saravanampatty Coimbatore 641 035 Phone: 0422-3027000 E-mail: info@crivalves.com Web: crigroups.com

Dharani energy efficient motors

D

harani Motors are energy efficient motors that give the same output power by consuming lesser amount of power. Energy efficient Dharani motors have longer insulation and bearing lives, lower heat output and less vibration. In addition, these motors are more tolerant of overload conditions and phase imbalance which results in no failures.

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| JULY 2014 | ENGINEERING REVIEW

● Motor body in aluminium or cast iron depending on the frame size ● End shields made of aluminium opr cast iron ● Cylindrical shaft made of 45CB / SS 410 ● Rotors are pressure die cast and dynamically balanced with shaft and key ● Stator core pack is built from low loss electrical grade steel lamination ● Terminal box rotation in steps of 90 deg. ● Cooling fan made of nylon / aluminium material and designed for better cooling ● Cooling fan cover made of sheet metal

Advantages: ● Increased efficiency ● Vacuum pressure impregnation treated ● Extended motor life and re-greasing intervals due to lower motor temperature ● Additional reduction in operation costs ● High overload capacity in continuous mode ● Highly reliable with longer bearing life, due to higher bearing sizes ● Less harmful to the environment due to lower heat generation ● Very low maintenance cost ● Mountings can be modified to meet most specifications ● Spacious terminal box ● Suitable for VFD applications For more details, contact: Asia Engineering S.F. No. 328, Kalapatti Road, Coimbatore 641 048 Phone: 0422 6464034 Email: motors@peindia.net Web: dharanimotors.com

J

Proximity switches from Jayashree

ayashree Electron offers a range of Inductive Proximity Switches for position sensing and counting applications.

These switches are equivalent to all international makes.

The sizes are available from the smallest 4 mm to largest 140 mm diameter, and the sensing range is from 0.5 mm to 100 mm. The switches are available for working voltage from 5 V DC to 240 V AC/DC. Jayashree offers special models to withstand high operating temperatures for multi-head sensing, large sensing areas, custom-built shapes, intrinsically safe for flame-proof and for linear position sensing applications.

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PRODUCT SHOWCASE

Continued from page no.200 These switches are designed for counting and position sensing applications in machine tools, robotics, bulk material handling and all automation applications.

For more information Jayashree Electron Pvt. Ltd EL-34, ‘J’ Block, MIDC, Bhosari, Pune 411 026 Tel: : 020-4690 1300 E-mail: sales@jayashree.co.in Web: www.jayashree.co.in

Delta human machine interface: DOP-B Series

H

MI (Human Machine Interface) is a medium for information exchange and mutual communication between electromechanical system’s and the user. It allows the user to complete settings through touchable images or keys on the userfriendly window. This not only offer’s fast and convenient control of manufacturing automation, but also has replaced traditional controlling panel’s which need extensive wiring.

Delta DOP series Human Machine Interface provides various touch screens with multiple dimensions and colors and it also offers fast and convenient control functions for industrial automation machines. Moreover, programming the whole DOP series is done using the Delta Windows-based and user-friendly Screen Editor software. By using this software, the user can quickly edit images and graphs and set suitable communication protocol through Macro command.

protocols ● Supports max. 8 different languages for multilingual screen editing ● Touch screens comply with IP65 / NEMA4 standards ● CE & UL approved

Applications A wide range of industrial monitoring systems, such as HVAC, Printing Machine, Exposure Machine and Product Line Monitoring Equipment.

New solutions are introduced on a regular basis.

For more information Web: www.deltaelectronicsindia.com

ElMeasure’s Motor Protection System

E

lmeasure, the technology leader in Energy Management Products and Solutions has launched a sophisticated product ‘Motor Protection System / Unit’.

The product built with advanced features and functions helps the user to protect critical motors and equipment from unforeseen failure due to voltage, frequency abnormalities, overload, under PF, single phasing, unbalance on both voltage and current, neutral current and phase reversal. It can also detect winding shorts and displays reason for tripping for future correction. With many more unique features this product helps to avoid raw material and manpower wastages

Highlights & Features ● Provides 4.3” to 10.4” models, 65536 colors TFT ● Supports USB Host for direct connection to the printer , USB disk, mouse and keyboard ● Supports audio output interface (mp3, wav files) ● Supports Ethernet ● ARM9 32-bit CPU ; 3M Flash Memory ● 128K / 256K bytes SRAM ● Supports SDHC card ● 8 function keys (specific models) ● Supports multimedia sound effect output (E Type) ● Supports CF memory card (E Type) ● USB 1.1 for high-speed screen data download ● 3 sets of COM ports for multiple communication

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leading to improved productivity and better profits.

Elmeasure India Pvt.Ltd. E-mail marketing@elmeasure.com Web: www.elmeasure.com Continue on page no.204

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PRODUCT SHOWCASE

Continued from page no.202

E

Screener for injection molding / griding waste

TA Vibro Screens are used for Removing Dust, Chips & such Fine Impurities from Plastic Materials Specially in Injection Molding/Scrap Griding Process. It can also be used for recovering good Granules from floor sweepings. ETA Vibro Screens are available in different models as per customer requirement.

ETA Vibro Screens are widely used in plastic industry.

Other than Injection Molding/ Griding Waste, The machine is used to screen Reprocessed Granules, Polymer Powder, Extruded Granules Etc. and as Classifier For Master Batch/ Filler Compound.

ETA Vibro Screens are screening machine which are used for continuous separation process like screening, sifting, grading, classification, filtration, over size/ under size removal etc. using wire mesh or perforated sheet. It can work for solid-solid or solid-liquid/ slurry separation. The machine has vibratory motor.

ETA Vibro screen is versatile, reliable, economical and flexible equipment which is used in various industries like plastic, food, chemical, oil, engineering, agro, mineral paper etc. For more information contact, ETA Engineering Services, Ahmedabad , India.

For more information Mr. Udbhav Mehta Email: sales@etamail.com, etaengineering@vsnl.net Tel: : +91-99099 17170 Web: www.vibroscreen.com

I

Lift Tables

ndia’s No.1 Entrance Automation & Loading Bay Equipment Company Gandhi Automations Offers a wide range of Lift Tables, with safety and reliability features that provide an effective solution to most lifting problems. The safety of the operator during the use of our Lift Tables is paramount. Our tables comply with the European safety of machinery standards EN 292.

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Machinery Directive 98/37/EC and safety requirements for Lift Tables EN 1570. All models include: ● Aluminium safety bar, stopping the descent of the platform on contact with obstructions. ● Safety clearance between scissors to prevent trapping during operation. ● Safety check valve to stop the lift table lowering in the unlikely event of a hose break . ● Protection against overloading ● Low voltage control box with up-down buttons and emergency stop. ● Maintenance props (for safe maintenance operation) ● Removable lifting eyes to facilitate handling and Lift Table installation.

Gandhi Automations has a wide range of Lift Tables and options available to meet different requirements. Due to our wide experience we are able to provide customized solutions.

Type 1-E Ergo-lift single scissor for evenly distributed load.

Designed as a “work station” to provide improved ergonomic conditions to ensure the health , safety and comfort of the operator together with improved productivity. ● Load applied : evenly distributed ● Top platform smooth surface ● Max. 20 cycles per hour. One shift a day ● Single acting hydraulic cylinders with drainage ● Upper and lower travel limited by mechanical stops ● Self lubricating bearings on pivot points ● Hydraulic power pack inside the table provided with relief valve against overloading and compensated flow valve for controlled lowering speed ● Electrical equipment controlled by electronic system.

With low voltage transformer and thermal overload protection ● Wide range of accessories available to achieve even higher safety functions where conditions require.

For more information Gandhi Automations Pvt Ltd 2nd Floor, Chawda Commercial Centre Link Road, Malad(W) Mumbai – 400064 Off : 022- 66720200 / 66720300(200 lines) Fax : 022-66720201 Email :- sales@geapl.co.in Website : www.geapl.co.in

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PRODUCT SHOWCASE

M

Murata Machinery Ltd (Brand Name Muratec)

uratec introduced world’s first servo driven punch press in 1994. Since then our industry leading technology has evolved to meet the next generation needs. Here is the latest in our award winning Motorum series.

CNC Servo Motor Driven Ram Turret Punch Press Motorum-2048TE is designed to meet the sheet metal challenges of the new millennium.

Motorum 2048TE comes with a simple new drive ram mechanism resulting in higher punch speeds and productivity, maximizes stability during operations, decreasing maintenance and increasing longevity. The Motorum servo motor drive mechanism uses energy only at the time of punching thus by making it an environment friendly eco-machine. Flexible combination of Steel ball and Brush table makes it

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suitable for thin and thick work sheets. M2048TE provides high speed processing with reliability and accuracy.

This machine also raises overall productivity through process integration of deburring, forming, tapping and other processes, together with reduction of time needed to setup and program.

The Motorum 2048TE incorporates the powerful New NC Control which has got the special functions such as scheduling, processing simulation, machine control, tool management and turret monitoring which makes it a user-friendly machine.

You can visit us at AMTEX 2014: Hall-12A, Stall – F36 For more information Meiban Engineering Technologies Pvt. Ltd. No. 38, 7th Main, J C Industrial Estate, Yelachenahalli, Kanakapura Road, Bangalore – 560 062. Tel: 080 – 2686 0600 Email: office@meibanengg.com

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Digital portable surface roughness Tester Features: Multi-parameter measuring: Ra、Rp、Rv、Rt、Rz、Rq 、Rsk、Rku、Rc、RPc、RS m、Rmr(c)、tp、Rmr、Rpm 、Rz1max、RzJIS、Rmax、 Htp、R、c、R、q、R、a、 Pa、Pp、Pv、Pt、Pz、Pq 、Psk、Pku、Pc、PSm、Pm r(c)、Pmr、Pz1max、PzJI S、Pδc、PΔq、Rk、Rpk 、Rvk、Mr1、Mr2、A1、A2

Measuring range : 400 Microns Touch screen, High accuracy inductance pickup Compatible with four standards of ISO1997, ANSI and JIS2001 TFT LCD displays all parameters and graphs Built-in standard RS232 interface and USB interface Automatic switch off,Integrated design, simple to use

Digital coating thickness gauge

D

esigned for quick and easy non-destructive coating thickness measurement, : with a built-in dual sensor for measuring non-magnetic coatings applied on steel and insulating coatings on non-ferrous metals.

Measuring range : 2000 Microns/3000 Microns ( upto 20,000 Microns – 20mm or More , different models)

For more information India tools & Instruments co.

BOMBAY . INDIA Tel: 09819345050/022-23428862

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E-mail: ojus_itico@hotmail.com Web: www.indiatool.net

S

Shimpo planetary gear heads

himpo of Japan offers high quality Planetary gear boxes for Servo Motors to offer high precision, low Backlash units.

These are available as both inline units and in right angle configuration.

These units are available in 3 levels of backlash Precision : less than 3 arc minutes Low Back Lash : less than 5 arc minutes Standard : Less than 15 arc minutes These gear heads come in various frame sizes which range from A to E with allowable torques upto 92 Nm and peak Torques of upto 274 Nm. The Motor Mounting side is made to order in order to match the Servo Motor.

These gear heads are readily available to match common brands like Panasonic, Mitsubishi & Sanyo Denki etc.

Gear Ratios are available from 1:3 to 1:100. These can however be ordered to suit any Motor brand like Siemens, B&R, Indramat etc.

These gear heads have a lifetime lubrication and need no periodic maintenance. Shimpo offers the most silent operation gear heads in its class. Applications abound in Packaging, Pharma, Machine tools etc.

For more information Strategi Automation Solutions Pvt Ltd Plot # 25/B, Doddanakundi Industrial Estate, Off Whitefield Road, (Behind Graphite India), Bengalooru – 560 048, India Ph:+91-80-32329798/32467879 Fax:+91-80-41163047 E-mail:sales@strategiautomation.com Web: www.strategiautomation.com

MECO MULTIFUNCTION POWER & ENERGY MONITOR - MODEL “MFM-96S”

M

ECO Multifunction Power & Energy Monitor, Model : “MFM-96S” Microcontroller based with MODBUS RTU Protocol is indigenously designed, tooled

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PRODUCT SHOWCASE

and manufactured by the R & D Department of MECO and Competitively Priced.

“MFM-96S” eliminate using conventional panel with 10 different meters. It save more then 50% of the cost in panel, as it reduce size of panel, with One MFM-96S having 10 parameters and very little wiring.

“MFM-96S” is built with 4 rows, Super Bright Red LED Displays with 4 Digits Resolution and 8 Digit Resolution (Energy Import-Export - 4 Quadrant operations). It has Inbuilt Memory to store CTR, PTR, Inst. Address, Password & Energy Reset facility.

“MFM-96S” has Simultaneous Display of 10 Parameters, 48 Values on 16 Pages for Voltage, Current, Active Power, Reactive Power, Apparent Power, Frequency, Power Factor, Active Energy, Reactive Energy & Apparent Energy (Import / Export - 4 Quadrant operations). TRMS Measurement, 3Phase 3Wire / 3Phase 4 Wire (User Selectable) CTR, PTR, Instruments address, Password Protected, Energy Reset & Auto / Manual Scroll Display (Programmable) are key features of “MFM-96S”.

“MFM-96S” is Ideal to monitor & acquire Power Data from Generator, Remote Monitoring, Building Management System, PLC’s / SCADA application, Energy Audit, QC Testing, Power Management, etc.

RS485 Port with MODBUS Protocol & Power Master Software to store parameters on the PC is optional.

For more information Meco Instruments Pvt. Ltd. E-mail : sales@mecoinst.com

C

New Product Premier | SOLICON DRC Series

rydom pleased to announce the SOLICON DRC Series Solid State Contactors, the most innovative compact DIN Rail Mounted contactors in the market. The new Crydom contactors combine all of the advantages of a solid state design with the functionality and simplicity of use of an electromechanical contactor. The SOLICON DRC Series contactors are the only contactors with a maximum switching frequency of 9000 cycles/hour, embedded auxiliary contacts and 100 kA UL508A short circuit current rating (SCCR). Crydom is also presenting its new Motion Control website. Facilitating product selection by output type, rating and market, the Motion Control website offers useful tools and technical information

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to help customers find the right product for their application.

Features & Benefit ● Long life ● Quiet Operation ● Low power consumption ● Shock & vibration resistant ● Low Generated Electrical Noise ● Ideal for Harsh Environments ● Reduced energy costs ● Embedded control functions ● Space saving ● Magnetic noise Immunity ● LED status indicator ● Fast Switching ● Position insensitive For more information Custom Sensors & Technologies (CST) 23, Trident Towers, 4th Floor, 100 Feet Road Ashoka Pillar Road, 2nd Block, Jayanagar, Bangalore 560 011 Tel: 080-41132204/05. Fax: 91-80-41132206.

Email: india@cstsensors.com

Steady volt servo voltage stabilizers

F

requent voltage variations are a menace that can damage electronic components like power supplies, drives, PLCs, controllers, etc. Their effects are widely felt in CNC, printing and textile machines as well as laboratory, data processing, medical & telecommunication equipment. Frequent breakdowns of such machines are costly to repair. This apart, the downtime and frequent interruptions in operation brings substantial loss of revenue.

Steady Volt from Unity Controls is a state-of-the-art Voltage Stabilizer designed to protect such equipment from voltage variations and its ill-effects.

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Following are some of its unique features: ● Intelligent microprocessor-based system(available in new digital models) ● Digital interface with large LCD display and keypad ● Auto re-start, adjustable output voltage, trip bypass, fault list ● No hunting, oscillation and noise generation ● Innovative transformer design to minimize power loss ● Constant output voltage across a wide input voltage range ● Single phasing prevention, surge suppressor and EMI / RFI filter With the best-in-class response time and correction rates, Steady Volt offers improved power quality and greater energy efficiency, thereby saving the cost of breakdowns and energy utilization. Apart from protecting your equipment from damage, Steady Volt also saves energy during continuous operations.

For more information contact: Unity Controls Pvt. Ltd 405, Sapphire Arcade, 42 M.G. Road, Ghatkopar (E), Mumbai 400 077 Phone: 022- 2501 3832 / 33 E-mail: sales@unitycontrols.in Web: www.unitycontrols.in

JV Kraft-Vertical machining centre

L

MW Machine Tool Division Introduces an All New Vertical Machining Centre “JV Kraft” in the X 800mm range which caters the needs of diverse industrial segments from Aerospace to Job shops.

The machine is equipped with robust spindle, constructed to minimize axial and thermal expansions and is dynamically balanced to ensure extremely low run-outs. The high precision feed mechanism provides high accuracy, rigidity and repeatability.

The highly reliable swift Automatic Tool Changer (ATC) adds a new dimension to vertical machining. This stateof-the-art machine has been designed to meet the evergrowing demand for speed and accuracy of the user in-

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dustry for high quality and high volume production.

The machine is designed with the motto of best price-to-performance ratio and true to the goal of providing value creation through innovation.

For more information Lakshmi Machine Works Limited Machine Tool Division, Arasur Coimbtore 641 407 Tel : +91 422 3021300 E-mail: mtd_marketing@lmw.co.in

T

PVD Coatings from SMT

he SMT p r o v i d e s quality PVD coatings for major pharmaceutical companies in India.

These coatings are applied on the medicinal tablet manufacturing tooling to improve the life & biocompatibility of these tools, various biomedical implants and specific instruments. SMT’s hard and wear resistant coatings are also supplied to the automobile and decorative industries. The company is one of the major suppliers of high quality decorative PVD coating for Indian watch industry. SMT has also developed and manufactured state-of-the-art fully automatic PVD machines for clients.

SMT has developed ion deposition equipment and related coating process for several state-of-theart cost-effective PVD coatings. These coatings involve Chromium Nitride (CrN), Aluminum Titanium Nitride (AlTiN), Chromium Carbo Nitride (CrCN), Titanium Nitride (TiN), Gold, Zirconium Nitride (ZrN) etc. These coatings provide a number of benefits to the tools or components in addition to hardness and adhesion.

The most significant benefits include: improved wear resistance, reduced friction, biocompatibility, decorative colors & aesthetic, chemical barrier, nickel sensitivity, saline solutions, and sterilization.

For more information, contact: Surface Modification Technologies Pvt. Ltd. 106, Ajahara Industrial Estate,Near Sharp Industries Waliv Phata, Vasai (E) Dist. Thane, Pin. 401208 Cell.: +91 9819781842

www.engrreview.com

IN SIDE

PROJECT UPDATE Information on latest projects in India

PROJECT UPDATE

PROJECT UPDATE

PROJECT-INDEX

Sr. No.

210

Project Category

Pg.No.

1

CEMENT

211

2

CONSTRUCTION

211

3

HEALTHCARE

214

4

PORT & SHIPPING

214

5

POWER

216

6

RENEWABLE ENERGY

217

7

ROAD / HIGHWAYS / BRIDGES

218

8

TRANSPORT

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| JULY 2014 | ENGINEERING REVIEW

www.engrreview.com

PROJECT UPDATE

PROJECT UPDATE

T

he company is expanding production capacity at its existing facility in Rourkela, Odisha from 0.132 mn tpa to 1 million tonne a year. The second phase will see a capacity of 2 MTPA. Location : Rourkela, Odisha Shiva Cement Mr. Mahindra Singh, Director (Works & Project) P-25, Civil Township, Rourkela-769 004, Odisha.

Tel : 0661-2400828 Fax : 0661-2400172

CEMENT

P

lans to set up a three million tonne per annum (MTPA) cement grinding mill at Odapada in Dhenkanal district. The company plans to use fly ash generated from power plants concentrated in the region. Idco has asked the district administration to identify suitable land for this plant.

Location : Dhenkanal, District Odisha Budget : Rs. 452.55 crore Shree Cement Ltd. Mr. H.M.Bangur, MD Sunil Gupta, Sr General Manager (Commercial), Bangur Nagar, Beawar- 305901, Ajmer District, Rajasthan Tel : 01462-228101, 06, E-mail: shreebwr@shreecementltd.com

T

he cement plant is being set up on 600 acre at Ahiwara village with 2.7 MTPA. The commercial production from its manufacturing facility at Durg in Chhattisgarh will commence by the third quarter of the current fiscal.

Location : Durg, Chhattisgarh Budget : Rs. 1500 crore J K Cement Mr. Shailendra Chouksey, Whole-time Director Mr. Virendra Tanwar, DGM-Projects, Nehru House 4, Bahadur Shah Zafar Marg, New Delhi-110002.

Tel : 011-33001112

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CONSTRUCTION

P

lans to undertake construction of court bhavan building at Biharsharif, Nalanda.

Location : Nalanda, Bihar Bihar Building Construction Department Ashok Kumar Suman, BAS, OSD, Building Construction Dept. Nalanda Building Division, Biharsharif, Bihar.

M: 9431478539, ashokkrsumangmail.com

K

erala’s women self-help group Kudumbashree plans to foray into the construction sector by forming ‘Kudumbashree Constructions’. The group plans to build a model tribal village at Edakkattuvayal in Ernakulam district.

Location : Wayanad, District Kerala Kudumba shree K B Valsala Kumari, Executive Director

ENGINEERING REVIEW | JULY 2014 |

211

PROJECT UPDATE

PROJECT UPDATE Manjula Bharati, C2nd Floor, TRIDA Rehabilitation Building, Chalakuzhy Road, Medical College PO., Thiruvananthapuram -695011, Kerala, Tel : 0471-2554714, 2554715, Fax : 0471-2334317, E-mail: info@kudumbashree.org

P

lans development of Agasti Rushi Deosthan Akole.

The project include construction main building and toilet block.

Location : Ahmednagar, District Maharashtra Govt of Maharashtra, Public Work Department P V Naik, Deputy Engineer, PWD Sub Division, No. 1, Akole, Dist-Ahmednagar, Maharashtra.

M: 9422943800

P

lans to construct Rajarshi Chhatrapati Shahu Memorial on 27-acre land at Shahu Mill. The Maharashtra Government has sanctioned Rs 3.5 crore in this regard. The civic body has appointed Punebased firm Designs Consultants Architect Private Ltd to prepare a detailed project report.

Location : Kolhapur, Maharashtra Budget : Rs. 117 crore Vijayalakshmi Prasanna Bidari, Commissioner Kolhapur Municipal Corporation (KMC) Gauri Chorage, Project co-ordinator Main Building, Shivaji Chowk, C-Ward, Kolhapur - 416002, Maharashtra.

Tel : 0231-2540291 to 99, Fax : 0231-2541830,

B

agged construction of 1000 rooms (2000 seats) Boys Hostel (G+10) for ISM at Dhanbad i/c Internal water supply, sanitary installation, drainage & civil development work, internal electrical installations, fans & fittings, fire alarm system, fire fighting system and passenger lifts by CPWD,Dhanbad. The completion is

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targeted in 26 months.

Location : Dhanbad, Jharkhand Budget : Rs. 116.11 crore Unity Infraprojects Ltd. Mr. Kishore A Avarsekar, CMD Vinay Digikar, Manager-Corp Comm, 1252, Pushpanjali, Apartments, Old Prabhadevi Road Prabhadevi, Mumbai-400025.

Tel : 022-66665500, Fax : 022-66665599, E-mail: vinayd@unityinfra.com,

B

agged construction of Karwar Institute of Medical Sciences at Karwar by Public Works, Ports and Inland Water Transport Department Division. The completion is targeted in 24 months.

Location : Karwar, Karnataka Budget : Rs. 141 crore Unity Infraprojects Ltd. Mr. Vinay Digikar, Manager-Corp Comm, 1252, Pushpanjali, Apartments, Old Prabhadevi Road Prabhadevi, Mumbai-400025.

Tel : 022-66665500, Fax : 022-66665599, E-mail: vinayd@unityinfra.com

T

he buildings & factories business division of L&T has bagged an order from West Bengal Housing Infrastructure Development Corporation for construction of a convention centre at New Town, Kolkata.

Location : Kolkata, West Bengal Larsen and Toubro (L&T) Mr. A M Naik, CMD Dip Kishore Sen, Senior Vice President & Head - Transportation Infrastructure, L&T House, 2nd Floor, Ballard, Estate, Mumbai-400001, Tel : 022-67525656 / 836, Fax : 022-67525796

www.engrreview.com

PROJECT UPDATE

PROJECT UPDATE and another in Nellore.

Location : Nellore, Andhra Pradesh Apollo Group of Hospitals Sangita Reddy, Executive Director (Operations) Anuruba KGN, Assistant Manager (Media & Communications), Near IIMB, Bannerghatta Road, Bangalore - 560076, Karnataka.

Tel : 080-40304050, E-mail : anuruba_k@apollohospitals.com

HEALTHCARE

P

lans construction of 30 bedded maternity wings at community centre located at Rudrapur, Devaria in the state of Uttar Pradesh Location : Rudrapur, Uttar Pradesh Budget : Rs. 2.08 crore Uttar Pradesh Projects Corp Ltd A K Singh, General Manager, Zone-3, Devkali, Faizabad. Camp Office, Left Bank, Gomti Barrage, Gomati Nagar, Lucknow, Tel : 09454419131

P

lans construction of 30 bedded maternity wings at community centre located at Bheeti, Ambedkarnagar in the state of Uttar Pradesh.

Ambedkarnagar Uttar Pradesh Budget : Rs. 2.25 crore Uttar Pradesh Projects Corp Ltd A K Singh, General Manager, Zone-3, Devkali, Faizabad. Camp Office, Left Bank, Gomti Barrage, Gomati Nagar, Lucknow, Tel : 09454419131

T

he hospital group plans to build three new hospitals with a total bed capacity of 800. The group has got 50 hospitals with a total bed capacity of 8,617 beds as on March 31, 2014. The hospitals will come up at along the Vijayawada-Guntur road, Visakhapatnam

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PORTS & SHIPPING

D

CI and Dharti Dredging and Infrastructure Ltd had jointly submitted bids for the dredging contract in the northern arm of the Visakhapatnam port. It is likely that the work order will be issued to these companies soon. The project is targeted to complete in six months.

On completion it would enable the arrival of Panamax vessels. This project is part of the last phase of dredging in the inner harbour of Visakhapatnam port.

Location : Visakhapatnam, Andhra Pradesh Budget : Rs. 32 crore Dredging Corporation of India Ltd (DCI) Mr. D.K. Mohanty, CMD NSR Prasad, DGM, Marketing, Dredge House, Port Area, Visakhapatnam, Andhra Pradesh.

Tel : 0891-2871332, 2871327, E-mail: nsrprasad@dci.gov.in

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PROJECT UPDATE

PROJECT UPDATE

P

lans to expand its cargo handling capacity. It intends to increase the draught of the port to 18 m from the present 14 m. This is to enable the port to handle larger vessels mainly related to petroleum and oil products.

Location : Mangalore, Karnataka New Mangalore Port Trust (NMPT) P C Parida, Chairman Shashidhar Koppad, Executive Engineer (Civil), Panambur, Mangalore-575010, D.K. District, Karnataka.

Tel : 0824-2407341, Fax : 0824-2408390, M: 09448344541, E-mail: shashidhar.koppad@rediffmail.com

T

he port has proposed to the private sector to set up hybrid cargo terminals captive-cum-common user facility. The investing partner can decide on the ratio of captive and third party cargo at 60:40 or 70:30. But the minimum throughput needs to be guaranteed.

Location : Paradip, Odisha Paradip Port Trust A K Jain, Chief Engineer, Administrative Bldg, Paradip Port -754241, Tel : 06722-222026

P

lans development of new iron ore berth for handling of iron ore exports at Paradip port located in Jagatsinghpur district of Odisha on build, operate and transfer bot basis.

Location : Paradip, Odisha Budget : Rs. 650 crore Paradip Port Trust A K Jain, Chief Engineer, Paradip - 754142, Orissa.

Tel : 06722-222062,222242, E-mail: ceppt@paradipport.gov.in

P

lans to appoint technical advisor for carrying out techno-commercial feasibility studies for development of berthing facilities off Tekra near Tuna at Kandla port on BOT basis.

www.engrreview.com

Location : Kandla, Gujarat Kandla Port Trust R.Murugadoss, Chief Engineer, P.O. Box 50, Administrative Building, Gandhidham, Kutch, Gujarat.

Tel: 02836-233192, Fax : 02836-220050, E-mail: ce@kandlaport.com

T

he port plans to expand the capacity to 50 MTPA in the second phases with a total of 9 berths catering to RoRo, liquid, containers, break-bulk and bulk cargoes.

Location : Jaigarh, Maharashtra JSW Infrastructure Captain Jasbir Singh, Unit Incharge, At Port Jaigarh, Taluka - Ratnagiri, District - Ratnagiri, Maharashtra - 415614, Tel : 02357-242551, 2, Fax : 02357-242556, E-mail: jasbir.singh@jsw.in,

D

ighi Port is hopeful of commissioning the second berth by October 2014. The Dighi Port project envisages development of five berths in the first phase by next December. The first phase is estimated to cost Rs 2,500 crore. So far the company has raised Rs 1,300 crore debt till date. The second phase is likely to complete by 2020. The port will have a capacity of 70 MT with 15 berths by 2020.

Location : Raigad, District Maharashtra Budget : Rs. 2500 crore Balaji Infra Projects Ltd Ratan Maheshwari, General ManagerProjects, 6th floor, New Excelsior Bldg, Fort, Raigad District - 400001, Maharashtra, Tel : 022-22074824 / 25, Fax : 022-22072124, E-mail: ratan_maheshwari@balaji.co.in

ENGINEERING REVIEW | JULY 2014 |

215

PROJECT UPDATE

PROJECT UPDATE Fax : 01705-2301756, E-mail: directorgeneration@ pspcl.in

T

POWER

P

lans to take up construction of the 1,320-MW Khargone thermal project. EPC (Engineering Procurement and Construction) bids are currently invited. The power producer has an installed generation capacity of 43,108 MW. Location : Khargone, Madhya Pradesh Budget : Rs. 7000 crore NTPC Ltd. Arup Roy Choudhary, CMD Mr. S C Pandey, Director (Projects), NTPC Bhawan, Scope Complex, 7, Institutional Area, Lodi Road, New Delhi - 110003, Tel : 011-24360100, 24361018, E-mail: scpanday02@ntpc.co.in

T

he state utility has approved a comprehensive plan to extend and increase the capacity of the existing 66 KV network in the state. Under this project, 66 KV power transmission lines of 20 different power stations will be shifted and extended.

Location : Punjab Budget : Rs. 71 crore Punjab State Power Corporation Ltd (PSPCL) G.S. Chhabra, Director (Generation), SH 21, Budhlada, Punjab 151502.

Tel : 01705- 2215764,

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| JULY 2014 | ENGINEERING REVIEW

he power sector major has invited enlistment of agencies for conducting preliminary and detailed geotechnical investigations for thermal power projects.

Location : Noida Uttar Pradesh National Thermal Power Corporation Ltd Mohit Mishra, Dy. Manager, 6th Floor, Engineering Office Complex, A-8A, Sector 24, Noida - 201301, Uttar Pradesh.

Tel : 0120-4946693 - 2410060, Fax : 0120-2410335, E-mail: mohitmishra@ntpc.co.in

T

he company has emerged as the lowest bidder for North Bihar Power Distribution Co Ltd rural electrification project under RGGVY in XIIth plan and strengthening of distribution network under Special Plan (BRGF) for Vaishali District.

Location : Vaishali, District Bihar Budget : Rs. 373.39 Ashoka Buildcon Ltd. Mr. Satish Parakh, MD Vyom Shrivastava, Manager-Corp Comm, Ashoka House, Ashoka Marg, Nashik - 422011.

Tel : 0253-3011705, Fax : 0253-2422704, E-mail: vyomshrivastava@ashokabuildcon.com

B

agged an EPC order from Orissa Power Transmission Corporation for 33 kV network substation and associated works in Puri town.

Location : Puri, Odisha Larsen and Toubro (L&T) Dip Kishore Sen, Senior Vice President & Head Transportation Infrastructure, L&T House, 2nd Floor, Ballard, Estate, Mumbai-400001, Tel : 022-67525656

www.engrreview.com

PROJECT UPDATE

PROJECT UPDATE

K

arnataka state plans to generate 2,000 MW of power through solar energy route over the next 7-8 years through public-private partnership projects.

Location : Karnataka Government of Karnataka K.L Ramachandra, Deputy Secretary to Government, Energy Department, Karnataka Government Secretariat, Room No. 239, 2nd Floor, Vikasa Soudha, Dr.Ambedkar Veedhi, Bangalore - 560001.

Tel : 080-22256971,22034679 E-mail: dsenergy@karnataka.gov.in

RENEWABLE ENERGY

T

he company has initiated bidding process for the procurement of 100 MW power at the delivery point, from the grid connected solar PV projects located in Bihar for a period of 25 years from the scheduled date of commissioning in accordance with the terms of the power purchase agreement (PPA).

Location : Bihar Bihar State Power (Holding) Company Ltd. Mr. Sandeep Poundrik, IAS, CMD N.K.P Sinha, Director (Project), Vidyut Bhawan, Jawaharlal Nehru Marg, Patna - 21.

Tel : 0612-2504045, M: 07763813949

J

KSPDC seeks project management consultants for construction of (8x225 MW+1x56 MW) 1856 MW Sawalkote Hydro Electric Project on river Chenab in districts Ramban/Udhampur.

Location : Chenab, Jammu and Kashmir J&K State Power Development Corporation Ltd. Mehraj Ahmad Kakroo, MD Hari Kishan Kaul, Executive Engineer, CCD-II, Sawalkote Hydro Electric Project, Ramban, Jammu and Kashmir.

Tel : 0194-2500071, Fax : 0194-2500145, E-mail: xenc2sawalkote@gmail.com

www.engrreview.com

P

lans 100 KWp roof top solar photo voltaic power plant including 5 years comprehensive maintenance at administrative building.

Location : Bangalore, Karnataka Hindustan Aeronautics Ltd. Bala Subramanyam, Engineer, Room no 109, Old Airport Road, Vimanapura Post, HAL (BC), Bangalore- 560017,Karnataka, Tel : 080-22323185, 22321220, Fax : 080-22319619

P

lans development of a pilot grid connected rooftop solar project on a net metering model with a minimum installed capacity of 5 MW on buildings to be specified by the Government of Odisha on a PPP basis in the cities of Bhubaneswar and Cuttack.

Location : Bhubaneswar, Odisha Green Energy Development Corporation of Odisha Ltd (GEDCOL) S Nilakanta, Dy General Manager (C & P), Vanivihar chowk, Janpath, Bhubaneswar, Orissa.

Tel: 0674-2542983

S

uzlon bags 100.8 MW order from ReNew Wind Power, The project is scheduled for execution at the Bhesada wind site. As per the agreement, the Group will not only supply 48 units of its robust S97-120 m WTGs but will also oversee operations, maintenance and service of the wind site over the contracted period.

Location : Jaisalmer, Rajasthan

ENGINEERING REVIEW | JULY 2014 |

217

PROJECT UPDATE

PROJECT UPDATE Suzlon Group Anoop Kayrat, Sr. Manager - CC, 2nd & 5th Floor, Godrej Millennium, 9 Koregaon Park Road, Pune, Maharashtra.

T: 020- 40122325, 40122000, F: 40122100, E.: anoopk@suzlon.com

T

he company has recently declared Unit # 4 under commercial operation on June 06, 2014 consequent upon successful trial run of unit # 4 of Parbati- III power station (4x130 MW) at its maximum continuous rating of 130 MW for 12 hours on June 03, 2014.

Location : Parbati Himachal Pradesh NHPC Ltd D V Ramanathan, Information Officer, P.O. Bhuntar, Distt. Kullu, Himachal Pradesh-175125.

T: 01903-235093.

(G Sai Prasad, CMD)

T

ata Power’s subsidiary Tata Power Renewable Energy Ltd (TPREL) has successfully commissioned a 25 MW (28.8 MWp) solar photovoltaic power project spread over 130 acre at Palaswadi village in Maan taluka in Satara district. The solar plant is expected to generate approximately 46 MU per year.

Location : Satara District Maharashtra Tata Power Ltd NA Shalini Singh, Head-Corp Comm, Corporate Center Block A, 34 Sant Tukaram Road, Carnac Bunder, Mumbai - 400009, T: 022-67177551, 67171953, E.: BD@tatapower.com

T

he company plans to add another 250 MW wind power at the same location by March 2015.

Location : Anantapur District Andhra Pradesh Suzlon Energy Ltd Ravi Mutreja, General Manager, One Earth, Opp. Magarpatta City, Hadapsar, Pune 411028, T: 020-67022000, 61356135, 67202500

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ROADS / HIGHWAYS / BRIDGES

N

HAI has approved four laning of 96-km-long Kaithal-Ambala National Highway in Haryana.

As of now, the Kaithal-Karnal Road in Kaithal City has been six-laned upto Pehowa Chowk at a project cost of more than Rs 12.40 crore.

Location : Kaithal Haryana Budget : Rs. 724 crore National Highways Authority of India (NHAI) M.K Jain, General Manager, G-5 & 6, Sector-10,Kaithal - 110075 , Delhi, T: 011-25074100-1449, F: 250741100, 200, E: mkjain@nhai.org

P

lans to undertake four laning of UP/ Haryana border-Yamunanagar-Saha- Barwala-Panchkula section of NH-73 from km 71.640 to km 179.249 in the State of Haryana under NHDP Phase-lll on (DBFOT) basis.

Location : Panchkula Haryana National Highways Authority Of India S.S. Gaharwar, General Manager (Tech)- H, G-5 & G-6, Sector 10, Dwarka, New Delhi 110 075.

T: 011-25074100, 4200 Ext 1339, F: 25074100 Extn. 2619, E: ssgaharwar@nhai.org

T

he proposal to build a steel flyover on JC Road, from Minerva Circle to Hudson Circle seems to be

www.engrreview.com

PROJECT UPDATE

PROJECT UPDATE only on paper for the last ten years. The proposed JC Road flyover will be a 2.2-km elevated road.

Location : Bangalore Karnataka Budget : Rs. 120 crore Bruhat Bengaluru Mahanagara Palike (BBMP) Ranga Raju, Engineer in Chief, 21st floor PUB, MG Road, Bangalore- 560002, Karnataka.

T: 080-22975803, 22975829, 22975815, M: 09740813571 (Krishna Swamy, Chief Engineer)

P

lans to undertake improvements to Holagundi to Sovenahalli road from km.6.00 to 9.00 in Hadagali taluk Bellary district under nabard ridf 19.

Location : Bellary Karnataka Government Of Karnataka, Public Works, Port And Inland Water Transport Dept Executive Engineer, Bangalore, Karnataka, T: 08399-240143

P

lans improvement to Singhpur Kandia road from 0.0 km to 9.500 km at Jajpur. Completion period: 12 months Location : Jajpur Odisha Odisha Bridge and Construction Corporation Ltd Setu Bhavan, Nayapalli, Bhubaneswar, Odisha.

T: 0674-2390043, F: 2396326.

E: mdobcc@gmail.com (Subhandu Kumar Rai, CMD)

N

ew flyover construction near Dera Bassi on on the Chandigarh-Ambala national highway to take off soon. NHAI has designed this 1,150 metre long flyover.

This flyover will begin from the Bhankharpur railway overbridge and end near the Sukhmani Engineering College.

Location : Dera Bassi Punjab Budget : Rs. 125 crore National Highways Authority of India (NHAI) Anil Kumar Sharma, General Manager,

www.engrreview.com

G-5 & G-6, Sector 10, Dwarka, New Delhi 110 075, Delhi.

T: 011- 25074100/4200, F: 25074100.

M: 09968309230

U

IT Udaipur is gearing up to undertake road repair works across the city. The project includes 20 major roads around the city which is likely to cost Rs 250 crore. UIT has also included ring road construction around Udaisagar Lake, along with beautification work throughout the proposed ring road among other projects.

Location : Udaipur Rajasthan Budget : Rs. 250 crore Urban Improvement Trust (UIT) Giri Raj Singh Hada, Additional Chief Engineer, Near NAD Circle, Kota- 324009.

T: 0744-2500733, 2500951, 2500879 (Ashutosh A.T. Pednekar, District Collector)

P

lans to undertake re-laying of 10,000 interior roads in the city. Some of these roads were expected to be laid with cement concrete. This was announced in May 2014. The corporation council has decided to retender the road works in some areas as the earlier bids failed to elicit response.

Location : Chennai Tamil Nadu Budget : Rs. 1200 crore Corporation of Chennai M.Sathiyaseelan, Public Relation Officer, Ripon Building, Chennai - 600003.

T: 022-25383785, 25619256, M: 9445190944 (D Karthikeyan, Commissioner)

P

lans to construct elevated road from Taramani to Siruseri Under Phase -I and From Siruseri to Mahabalipuram Under Phase-ll, for a length of 45 km, along OMR, Chennai. As of now, the authority seeks consultants services to prepare detailed project report for this project.

Location : Chennai Tamil Nadu Tamil Nadu Road Development Company Ltd L Balaji, Chief General Manager, Sindhur Panthion Plaza, 2nd Floor

ENGINEERING REVIEW | JULY 2014 |

219

PROJECT UPDATE

PROJECT UPDATE 346, Pantheon Road, Egmore Chennai - 600008, Tamil Nadu.

T: 044-42152130, 28194800 / 4900, F: 28195800, E: itelsiteoffice@gmail. com, (D Vivekanandan, IAS, MD)

P

lans to design and construct 144 metre span long PSC continuous type Chalti bridge over Ladhiya at km 34.500 on road tankpur tawaghat under project STF Hirak in the state of Uttarakhand.

Location : Hirak Uttarakhand Budget : Rs 6.00 crore Border Roads Organisation (BRO) S.P Sharma, Deputy Director General (West), Seema Sadak Bhawan, Ring Road Naraina, Delhi Cantt, New Delhi - 110010, T: 011-25686957, 25686851

Srinagar -190015, Jammu and Kashmir.

T: 0194-2436405

M

MRDA moots Dahisar-Bandra-Mankhurd corridor in Mumbai. The project will be fully underground covering 40.2-km with 37 underground stations. RITES is to study the possibility of merging the Charkop- Bandra-Mankhurd and Dahisar-Charkop corridor and constructing underground corridor.

Location : Mumbai Maharashtra Budget : Rs. 28900 crore Mumbai Metropolitan Region Development Authority (MMRDA) Dilip Kawathkar, Joint Project Director, Advisor, Bandra-Kurla Complex, East, Mumbai - 400051.

T: 022-26590001 - 04, 26594129, F: 26591264

P

lans to implement international, intrastate, interstate & intercity state-ofthe-art bus terminuscum commercial/ business complex within New town, Kolkata. As of now the authority has sought consultants services for planning, designing and periodical architectural supervision of the proposed project.

Location : Kolkata West Bengal West Bengal Housing Infrastructure Development Corporation Ltd P B Bhattacharya, Chief Planner, HIDCO Bhawan 35 -IIII MAR New Town, Kolkata, West Bengal.

T: 033-23246037, 6038 (Debashis Sen, CMD)

TRANSPORT

P

lans to install a suitable Passenger Ropeway System Imported/hybrid conforming to European/ American/ Canadian Standards at Verinag - District Ananatnag. This project will be executed on build, own, operate and transfer basis for a concession period of 35 years.

Location : Ananatnag Jammu & Kashmir J&K State Cable Car Corporation Ltd Ram Bagh, Rambagh,

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| JULY 2014 | ENGINEERING REVIEW

P

lans investment to improve its infrastructure and key account management. TCI plans investment to purchase a new ship, trucks, create hubs and warehouses.

Budget : Rs. 250 crore Transport Corporation of India (TCI) Sanjeev Kumar, Corp Comm, TCI House, 69, Institutional Area, Sector-32, Gurgaon-12220, Haryana.

T: 0124-2381603 to 07, F: 2381611, E: sanjeev.kumar@tcil.com

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ENGINEERING REVIEW |

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Supporting Media:

ADVERTISERS INDEX COMPANY NAME

PG. NO.

A

COMPANY NAME

PG. NO.

COMPANY NAME

CONTROLWELL INDIA PVT. LTD.

95

H

FRONT GATEFOLD

A.C. AUTOMATION

157

A.T.E. ENTERPRISES PVT. LTD.

87

CUSTOM SENSORS & TECHNOLOGIES

ACMA AUTOMECHANIKA

223

D

AKAR TOOLS LTD.

169

DELAIR INDIA PVT. LTD.

123

ALLIED POWER SOLUTIONS

61

DOWEL ENGINEERING WORKS

165

AMCL MACHINERY LIMITED

153

DYNAMIC STEEL (INDIA)

191

AMTEX 2014

92

E

ANSELL LIMITED

63

E4 EVENTS

ARCRAFT PLASMA EQUIPMENTS (INDIA) PVT. LTD.

59

ATB MORLEY

171

ATLAS COPCO COMPRESSOR TECHNIQUE AUTOMATION 2014

29

H. K. INTERNATIONAL

213

HAAS AUTOMATION INDIA PVT. LTD.

FALSE COVER & BOOK MARK

HANNOVER MILANO FAIRS

74

HARTING (INDIA) PVT. LTD.

49

HIMTEX 2014

221

HINDUSTAN STEEL (INDIA)

189

127

HPL ELECTRIC & POWER PVT. LTD.

111

ELECTRONICS DEVICES WORLDWIDE PVT. LTD.

177

HRS PROCESS SYSTEMS LTD.

11

ELECTROTHERM (INDIA) PVT. LTD.

15

I

EMAT 2014

227

ENGIMACH 2015

226

EPCOS INDIA PVT. LTD.

135

ERWIN JUNKER MASCHINENFABRIK GMBH

109

ETA ENGINEERING SERVICES

171

EVEREST TRANSMISSION

181

EXIDE INDUSTRIES LTD.

71

20

AUTOMATION AND ROBOTICS EXPO 2014

225

AUTOMATION INDIA WELDING TECHNOLOGY (P) LTD.

183

B BEST ENGINEERS PUMPS PVT. LTD.

141

BETTINELLI AUTOMATION COMPONENTS PVT. LTD.

69

BHAWAL STEEL AGENCY

190

BIPICO INDUSTRIES (TOOLS) PVT. LTD.

161

BOGE INDIA

19

BOSCH REXROTH INDIA LTD.

PG. NO.

F FLIR SYSTEMS INDIA PVT. LTD.

IESS 2014

194

IGUS (INDIA) PVT. LTD.

105

IMEX 2014

231

IMTEX 2015

39

IMTOS 2015

186

INDIA COLD CHAIN SHOW 2014

230

INDIA ESSEN WELDING & CUTTING 2014

229

INDIA MANUFACTURING SHOW 2014

187

INDIA TOOLS & INSTRUMENTS CO.

201 & 203

INGERSOLL RAND (INDIA) LTD.

45

INORBIT TOURS PVT. LTD.

224 222

53

G GALAXY EARTHING ELECTRODES (P) LTD.

107

56

GANDHI AUTOMATIONS PVT. LTD.

5

IPVS - 2014

BRIGHT BURNISHING TOOLS PVT. LTD.

149

GEISSEL INDIA PVT. LTD.

97

J

BRY-AIR (ASIA) PVT. LTD.

171

GIANTLOK INDIA PVT. LTD.

41

JAY STEEL CORPORATION

193

GOLIYA INSTRUMENTS PVT. LTD.

205

JYOTI CERAMIC INDUSTRIES PVT. LTD.

3

GUJARAT MANUFACTURING SHOW 2014

232

JYOTI CNC AUTOMATION LTD.

INSIDE BACK COVER

C CONNECTWELL INDUSTRIES PVT. LTD.

93

ENGINEERING REVIEW |

234

| July 2014

ADVERTISERS INDEX COMPANY NAME

PG. NO.

K KEMPPI INDIA PVT. LTD.

7

KNOWELL INTERNATIONAL PVT. LTD.

163

KUEBLER AUTOMATION INDIA PVT. LTD.

31

KUMBHOJKAR PLASTIC MOULDERS KUSAM ELECTRICAL INDUSTRIES LTD.

163

99 & 121

L LAKSHMI RING TRAVELLERS (COIMBATORE) LTD.

91

LAPP INDIA PVT. LTD.

16-17

LARSEN & TOUBRO LIMITED

89

LASER WORLD OF PHOTONICS INDIA 2014

185

LIBRATHERM INSTRUMENTS PVT. LTD.

169 & 179

M

COMPANY NAME

PG. NO.

COMPANY NAME

PG. NO.

OMRON AUTOMATION PVT. LTD.

9

SEMIKRON ELECTRONICS PVT. LTD.

21

SERVAX DRIVES

65

P PAARTH VALVES PVT. LTD.

175

SHREE NM ELECTRICALS LTD.

101

PARAGDEEP METALS

190

SMALLEY STEEL RING COMPANY

10

PARKER

35 SOCOMEC INDIA

55

PC|SCHEMATIC

139 SOFTCORE SOLUTIONS

196

SPS AUTOMATION INDIA 2015

188

SUMITRON EXPORTS PVT. LTD.

131, 133, 159 & 161

SURFACE MODIFICATION TECHNOLOGIES PVT. LTD.

151

POWERELEC-EAST 2015

184

PRAXEVA INDIA SERVICES PVT. LTD.

33 & 43

PROCON TECHNOLOGIES PVT. LTD.

159

R

T

RAJKOT MACHINE TOOLS SHOW 2014

228

RATNAMIK METAL (INDIA)

214

RAVIN INFRAPROJECT PVT. LTD.

INSIDE FRONT COVER

RED LION CONTROLS INC.

TECHNO PRODUCTS DEVELOPMENT PVT. LTD.

66-67

TESTO INDIA PVT. LTD.

75

236

157

THE MOTWANE MANUFACTURING CO. PVT. LTD.

MAINI MATERIALS MOVEMENT PVT. LTD.

125

RENISHAW INDIA

79

TINITA ENGINEERING PVT. LTD.

195

MARVEL GLOVES INDUSTRIES

129

RISHABH INSTRUMENTS

27

TRANTER INDIA PVT. LTD.

47

MASIBUS AUTOMATION AND INSTRUMENTATION PVT. LTD.

25

RITTAL INDIA - EPLAN DIVISION

INSIDE FRONT COVER & 1

TRELLEBORG SEALING SOLUTIONS INDIA P LTD.

51

MECON LIMITED

85

ROLEX FITTINGS INDIA PVT. LTD.

190

MEIBAN ENGINEERING TECHNOLOGIES PVT. LTD.

57

ROLLON INDIA PVT. LTD. - INDIA

73

MENNEKES ELECTRIC INDIA PVT LTD

22-23

ROOTS MULTICLEAN LTD.

143

MGM-VARVEL POWER TRANSMISSION PVT LTD

37

RR KABEL LIMITED

103

RUDRA IMPEX CORPORATION

179

U

SAFEXPRESS PVT. LTD.

13

O

SANJAY TOOLS & ADHESIVES

137

OBO BETTERMANN INDIA PVT. LTD.

SBS PRECISION SYSTEMS (INDIA) PVT. LTD.

38

113

ENGINEERING REVIEW |

235

UNITY CONTROLS PVT. LTD.

173

VIBRANT GUJARAT 2015

233

W

S 115

76-77

V

N NORD DRIVESYSTEMS PVT. LTD.

UDEYRAJ ELECTRICALS PVT. LTD.

WIRE & CABLE INDIA 2014

192

WMI KONECRANES INDIA LTD.

81

X XYLEM INDIA | July 2014

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