Fluke Technologies Pvt. Ltd. - The New Fluke T6-1000 Electrical Tester
Fluke Technologies Pvt. Ltd. - The New Fluke T6-1000 Electrical Tester
Volume 17 No. 05 | September 2017 | ` 200 | www.engrreview.com RNI No. MAHENG/2004/15135
FIND THE PROBLEM… BEFORE THE PROBLEM FINDS YOU. • Thermal Cameras • Clamp Meters • Multimeters • Non-Contact Voltage Detector • Moisture Meters
Images for illustrative purposes only.
• Flex Clamps
For more details call us on: +91-11-4560 3555 or write to us at flirindia@flir.com.hk FLIR Systems India Pvt. Ltd. 1111, D Mall, Netaji Subhash Place, Pitampura, New Delhi – 110034 | Fax: +91-11-4721 2006
WWW.FLIR.IN
2
CEO CORNER Safety first ….. A leading cause of occupational injuries and fatalities is falls, It is fair to say that the indoor industrial work environment – including factories, warehouses and manufacturing plants – also can harbor fall hazards. Such settings create numerous opportunities for tripping, slipping and falling, thanks to greasy floors, damaged steps, clutter and uneven walking surfaces. Establishing good housekeeping habits is crucial to the safety of your employees. Poor housekeeping practices generate a higher chance of injuries and increase insurance costs and regulatory citations, which ultimately will lead to bad brand image and publicity. Safe work practices should become a mindset – a ritual that is ingrained in the company’s culture. Make “cleanliness is next to godliness” your mantra. It might sound like an easy job, but keeping all areas of your workplace clean is often the most neglected aspect of safety. The optimal lighting solution should be a balance of daylight and artificial light, and should be flexible and save energy. This can make a huge difference in workers’ health and productivity and operational costs. Use proper lighting in walkways, staircases, hallways and basements, with a combination of different types of lamps and energyefficient LED bulbs. Make sure to turn the light on first before entering a darkened room. In poorly lit areas, avoid creating clutter and obstacles. Immediately repair or replace any malfunctioning switches or cords. Personal protective equipment always should be inspected by a competent, trained person before and during each use. Ensure that your workers receive adequate training in using fall protection systems, controlling any hazards that are present and carrying out rescue plans. All the practices above become a waste if an employee is insufficiently trained. When your team members fail to understand the dangers of working in factories and plants surrounded by various hazardous chemicals and complex machinery, you create opportunities for incidents and fatalities. Maintain an open line of communication with your employees to make sure that everyone within the organization is aware of safety practices and knows how to best maintain them. Workers responsible for certain tasks and working with certain equipment must be trained properly. If all above observed with self discipline it leads most safer environment for humans & businesses.
CEO
SEPTEMBER 2017 | www.engrreview.com
4 EDITORIAL INDEX A ABM GREIFFENBERGER ADOR WELDING
K 40 84, 92, 142
Executive Publisher : Shilpa Kadam CEO : Shekhar Dongre Editor : Rajeev lyer Assistant Editor : Shweta Nanda CMO: Shirish Dongre
AMI POLYMER
144
ARMES-MAINI STORAGE SYSTEMS
80
Marketing Team : Ladoji Pendurkar, Amol Powle, Bhavin Shah, Bharat Shah, A. Purohit, Vinod Surve, Kavita Chaudhari
BENTLEY
42
BETTINELLI AUTOMATION
76
Designer & Layout Arun P. Shinde, Nandan S. Moghe, Dinesh S. Gawade
BOGE COMPRESSORS
12
B
DANFOSS
Circulation Executive Satish Kadam, Amol Ranshur
28
E ELESA+GANTER
Head Office : Divya Media Publications Pvt. Ltd., 3rd Floor, Harmony Tower, N.S. Road, Thane-400 602. Maharashtra. Tel: +91 22-25380574/75, Telefax: +91-22-25418254 E-mail: shekhar@divyamediaonline.com Website: www.engrreview.com Branch Offices (Zonal): NORTH (Delhi & NCR regions) : Sandesh Jain : 09810837877 / 09871602777 SOUTH (Chennai & Coimbatore) : Y. V. Raghu : 09566141224 Bangalore - Vaman : 09686721340 EAST (Kolkata & Eastern Region) : Sumit Roy - 09830470318 WEST (Maharashtra & Gujarat) : Pune - Shilpa K - 09833373371 Baroda - Dinesh Shah - 09998687659 Rajkot (Saurashtra) - Swapnil Bhatia: 09227909005 https://www.facebook.com/engrreview https://twitter.com/engrreview http://in.linkedin.com/pub/engineering-review/87/b31/97a
ENGINEERING REVIEW Overseas Representatives USA Nancy TARTAGLIONE, Mepax USA Email: n.tartaglione@mepax.com usa@mepax.com
GERMANY Sebastian OLLIER Mepax Deutschland, Tel: +49 711 222 54 456, Email: deutschland@mepax.com
FRANCE MEPAX SA, Romain CLASS Tel.: +33 1 39 02 77 78, FRANCE
SPAIN Sofiane JEDIDI Mepax España Tel : +34 963 255 886, Email: spain@mepax.com
ITALY Valeria VILLANI Tel.: +39 339 8610117, Via Firenze, Milano, Italia
UK Liz Jones Tel: +44 (0)1227 276016 , Email: l.jones@mepax.com
RUSSIA Garri ZALTS Mepax Russia Tel: +7 495 576-7666 / Email: gizalec@yandex.ru
CHINA/South Korea/Taiwan Mepax - Konaxis Shanghai Julien PENARD Tel : (+86) 21 6252 2731 Email: china@mepax.com
SEPTEMBER 2017 | www.engrreview.com
70, 146
ELGI EQUIPMENTS
98
ESPRIT
112
ESSAR OIL LTD.
30
EXXONMOBIL
18
FLUKE
22
G 88
GEISSEL INDIA
102
GEM EQUIPMENTS
143
GOLIYA IMPEX
141
H
HRS PROCESS SYSTEMS
36, 144 16
I IBC SOLAR IGUS GMBH INDIA TOOLS & INSTRUMENTS
32 36, 116 149
INFORMA EXHIBITIONS
58
INNOVISTA SENSORS
142
INORBIT TOURS
42
J JINDAL STEEL & POWER
46
50
M
MECHELONIC ENGINEERS
24, 26 78
MECO INSTRUMENTS
143
MEXICHEM
54
MONEY TRADE COIN
14
MONIBA ANAND ELECTRICALS
144
MRK ENGINEERS
141
N NORD DRIVESYSTEMS NUMERIC INDIA
44, 62, 127 66
O 34
P PC|SCHEMATIC
GALA PRECISION
HARTING
LEONI CABLE SOLUTIONS
OMRON
F
146
L
MASTERCAM
D
Online Division Ganesh B. Mahale
KUSAM ELECTRICAL
PILZ INDIA
48, 104 118
R RE’FLEKT
44
RED LION
34
RENISHAW
124
ROLLON INDIA
112
S SENSOR TECHNOLOGY
30
SHELL LUBRICANTS
26
SICK INDIA
108
U UNITY CONTROLS
150
V VASHI ELECTRICALS
72
VISHAL ENGINEERING
141
Your Partner in the Automotive Industry
TYROLIT in India | +91 80 23121811 | sales-metalprecision@tyrolit.co.in
A Company of the SWAROVSKI Group www.tyrolit.com
6 CONTENTS
Vol 17 Issue 05 | SEPTEMBER 2017
COVER STORY
NEWS
12
26
14
28
Dr. Jyoti Vora honoured with Dr. K.K. Tyagi Gold Medal The listing of money trade coin on Cryptocurrency exchange & The Rising Promise of a New ERA in Dubai
16
HRS technology showcased at Anutec International Foodtec 2017
18
48
Delhi Machine Tool Expo 2017 concludes successfully
22
PC|SCHEMATIC : Expanding horizon through technology excellence
Technology leader exhibits innovation in sawing equipment
A. Venkatakrishnan, Market Consultant – INDIA PC|SCHEMATIC A/s
24
Mastercam 2018 on display at MMS Mexico Live
INDUSTRY FOCUS
46 JINDAL STEEL & POWER : The proud brand of India
Shell Lubricants hosts energy efficiency summit
Danfoss launches NextGen High Power Automation Drive
30
Sale of Essar Oil Limited successfully concluded
34
OMRON to Acquire Microscan Systems
36
igus demonstrates safe energy chain systems for new cars
36
HARTING receives Railsponsible CSR Award from European Rail Industry
INDUSTRY SPEAK
50 ‘India is witnessing tremendous growth in the Solar & Railway Sectors’
54 “MEXICHEM is continuing to expand across the subcontinent”
80 The Indian market is at the threshold of exponential growth: S.A. Mohan
INDUSTRY UPDATE
58 A spotlight on clean, smart and renewable energy
SEPTEMBER 2017 | www.engrreview.com
62 “We are the most preferred choice for Industrial Applications”
66 ‘Numeric is extremely bullish on Indian UPS market’
84 Ador Powertron embarks on ambitious growth plans
8 CONTENTS
Vol 17 Issue 05 | SEPTEMBER 2017
COMPANY PROFILE
TECH TRENDS
102
“GEISSEL – CABLE GLANDS + GREEN INITIATIVE”
104
70 Elesa+Ganter : Quality assurance - the real challenge
72 Vashi Electricals, has launched an Industrial Electrical online store an eCommerce portal
Time saving electrical CAD software
108
MRS1000: 3D Multi-layer Laser Sensor from SICK
CASE STUDY
124
76 We give strategic advantages to our customers from diverse industries:
Exchanging metal 3D printing solutions with HiETA
78 Mechelonic : Dedicated to innovation & excellence
127
G.C. Evans appreciates capable support provided by NORD DRIVESYSTEMS
112
Rollon at IREE 2017: The most reliable linear solutions for the railway sector
116
Wear-resistant sliding – New industrial profiles made of plastic from igus
122
ESPRIT delivers solutions for Industry 4.0 smart manufacturing
BUSINESS AVENUES
135
PRODUCT SHOWCASE
141
www.engrreview.com
EDITORIAL BOARD
Mr. T. P. Singh Director - S&M Flir Systems India Pvt. Ltd.
Mr. Ashok Sheth Chairman Solitaire Machine Tools Ltd.
Mr. S. A. Mohan Chief Executive Officer Armes-Maini Storage Systems Pvt. Ltd.
Mr. Rajesh Ballamwar Director Prolific Systems & Technologies Pvt. Ltd.
Prof. R. Sreedaran Faculty - Atharva College of Engineering
Mr. P.K. Balasubbramaniian President VBS Corporate Support
Mr. Ravin Mehta Managing Director Neel Controls/Neel Industrial Systems Pvt. Ltd.
Mr. C. S. Limaye Director Supertech Instrumentation Services India Pvt. Ltd.
FOR ADVERTISING ENQUIRY CONTACT: Email: shekhar@divyamediaonline.com All rights reserved. No part of this magazine may be reproduced in any form without the permission of the Editor. ENGINEERING REVIEW is owned, printed & published by Shilpa Kadam, published from 3rd Floor, Harmony Tower, Netaji Subhash Road, Court Naka, Thane (W) Thane-400 602 Tel: +91 22-25380574/75 Telefax: +91-22-25418254, Editor : Rajeev lyer. Important: Whilst care is taken prior to acceptance of advertising copy, it is not possible to verify its contents. ENGINEERING REVIEW can not be held responsible for such contents, nor if any losses or damages incurred as a result of transactions with companies, association or individuals advertising in the publications. Articles, interviews published in ENGINEERING REVIEW are the personal views and expressions of its authors. ENGINEERING REVIEW does not necessarily agree to it. ENGINEERING REVIEW can not be held responsible for such articles / interviews. We therefore recommend that readers make necessary enquiries before sending any money or entering into any agreements with advertisers or otherwise acting on an advertisement in any matter whatsoever.
SEPTEMBER 2017 | www.engrreview.com
12 NEWS
ENGINEERING
Dr. Jyoti Vora honoured with Dr. K.K. Tyagi Gold Medal Dr.Jyoti.D.Vora, Head, Department of Biochemistry and Food Science and Quality Control, Ramnarain Ruia College, received the prestigious Dr.K.K.Tyagi Gold medal for Women Scientists at the National Conference of Biodiversity and Coastal Management at Kanyakumari. This medal is a National Award instituted by the Indian Academy of Environmental Sciences. Dr.Jyoti.D.Vora has been honoured for her outstanding contribution to Research in the Area of Nutraceuticals,
Bioactives and Functional Foods through a Biochemistry oriented
perspective. Dr.Jyoti.D.Vora is a globally recognized Woman Sci-
entist who has several Research Publications and books to her credit. She has presented her Research Work at the Prestigious Oxford University and Harvard University twice each She is a Full Voting Member of the Organisation Of Women In Science From Developing Countries (OSWD). Dr. Jyoti Vora is a regular contributor to Engineering Review on topics as diverse as Environment, Personal & Industrial Safety and Self-Development.
AIR COMPRESSOR
BOGE shapes the future of Industry 4.0 BOGE Compressors has made it a development task to pave the way for the fourth industrial revolution in compressed air technology. In the Smart Factory of the future, compressed air technologies automatically communicate with connected peripheral equipment. The foundation for this is laid down in the self-describing communication protocol OPC Unified Architectures. In cooperation with users, the Bielefeld family company is developing standards for intelligent component networking. The goal is to ensure that the system adapts itself to the requirements and operates with maximum energy efficiency. New components should also simply be able to integrate into the system by “Plug-and-Pressure”. “The intelligent networking of compressed air generators and consumers of compressed air opens up a wide range of
SEPTEMBER 2017 | www.engrreview.com
opportunities to monitor, control and optimize the entire system topology”, says Peter Boldt, Head of Development at BOGE. As one of the first manufacturers of compressed air solutions, BOGE is working on an integrated networking approach which takes the process technologies connected to compressed air into consideration. “The communication protocol from OPC Unified Architectures (OPC UA) is, as an open standard interface for Industry 4.0 applications, one of the most promising solutions in Europe”, says Peter Boldt. In contrast to the usual market and manufacturer-specific bus protocols, OPC UA offers the possibility of establishing a vendor-neutral standard. The plant technology automatically undertakes the technical configuration to adjust the defined
parameters to the demand-oriented design for the production of compressed air. An easy commissioning of complex compressed air systems and flexible reconfiguration are benefits of the Smart Factory. This is opening up new potential for users and plant designers to save energy. BOGE has laid the technological foundation for intelligent system networking
with the top cluster ‘it’s OWL’ of the German Federal Ministry of Education and Research (BMBF). Since 2016, BOGE developers, together with manufacturers and users of consumables, have been working on the development of a future-oriented networking standard. For more information www.boge.com/en
14 NEWS
ENGINEERING
The listing of money trade coin on Cryptocurrency exchange & The Rising Promise of a New ERA in Dubai
MONEY TRADE COIN, the new age cryptocurrency, dazzled its investors’ expectations by listing on Nova Exchange. Immediate trading began post the launch by Money Trade Coin’s founder and CEO, Mr. Amit Lakhanpal and H.E. Sheikh Saqer Al Nahyan. The listing event held on September 17 at Burj Al Arab was witnessed by a list of 40 VIP businessmen including H.E. Sheikh Jumaa Al Maktoum, Mr. Faisal Almaazmi, his principal advisor and director of Greenland Capital Properties, Mr. Charles Said Kiwan founder of MVP Tech and Mr. Khaled Abdulla, Head of Communications MENA at Barclays PLC. Money Trade Coin, the propagator of the “Cryptocurrency correct
SEPTEMBER 2017 | www.engrreview.com
knowledge” launched a full-fledged product array: Cryptocurrency E-Academy and E-Portal. The trading platform offers the possibility to interexchange the different cryptocurrency coins such as BitCoin, Ethereum, Ripple, Moreno, and shall be trading all the 1,088 listed coins soon. It plans to go live on more than four exchanges: C6, Coinex, Poloniex and their own private exchange as its listing became a bold statement that investors demand has increasingly swept from traditional practices to digital currency as a secure alternative to safeguard wealth, eliminate costs, increase efficiency and flexibility, and save time while transacting. Unique in its features “MONEY
TRADE COIN” is a registered certified entity with a recognized identity, Mr. Amit Lakhanpal, a well-known businessman heading the Flintstone Group India and its IP is jointly owned by Bitcoin Global FZE, UAE and Money Trade Coin UK Ltd, licensed in: United Kingdom, Estonia, soon in Switzerland and India. Flintstone Technologies Private Limited, the Indian exchange platform, shall be launched on 19 October, 2017. Acquiring “MONEY TRADE COIN” is limited to the transfer of existing Bitcoin, online gateway (credit/debit cards and PayPal), and traditional banking methods shall be established soon. The physical and digital card will be available in select countries. The value can be redeemed with various options such as online shopping, airline tickets among others. The currency will not only be limited to entertainment or ticketing but also to pay government taxes, utility bills and fines across GCC region, Asian and European countries as well. Amit, published a book on Inter Cryptocurrency trading for Beginners and established a solid corporate sustainability program where 5% of the trading profits shall begiven to the Charity Organiza-
tions of the UAE Government and 15% customized on welfare trusts sponsored run by the company. Money Trade Coin eyed the Emirate of Dubai for its new expansion as the “Next Big Hit”, incorporation started supported by “Khalifa Bin Huwaidan Al Ketbi Advocates and Legal consultants” and Advocate Hashim Malik since Dubai, adopted the “Dubai Blockchain Strategy” for 2020 launched by H.H. Sheikh Hamdan Al Maktoum, under the directive of H.H. Sheikh Mohammed Bin Rashed Al Maktoum, the ruler of Dubai. Money Trade Coin, ultra-secure wallet through multi-level verifications, is the world’s first fully secured Cryptocurrency, implementing the highest standards of compliance: KYC and AML keeping the records of all transactions for more than ten years. MONEY TRADE Initial Coin Offering (ICO) was held in 4 phases, 14 Million MT Coins were offered at each phase, the minimum subscription was capped at 1 MT Coin. As per the experts, Money Trade Coin is forecasted to exceed the value of USD 500 per coin this year across cryptocurrency exchanges. For more information Web: www.moneytradecoin.com
16 NEWS
CHEMICAL & PROCESS
HRS technology showcased at Anutec International Foodtec 2017
HRS Process Systems Ltd. (HRS PSL), part of HRS Group, UK, participated in Anutec International Foodtec 2017 organized by Koelnmesse India from 21st to 23rd August 2017 at Pragati Maidan, New Delhi. The company exhibited its innovative range of heat exchangers and food processing systems for fruit pulp, juice, beverage processing, dairy & nutraceutical processing sectors and other process industries. Mr. V Gokuldas, Managing Director, HRS Process Systems Ltd said, “The start of Food Parks and Mega Food Parks announced by MoFPI (Ministry of Food Processing Indus-
SEPTEMBER 2017 | www.engrreview.com
tries) has enabled many prospective processors to invest and give further boost to the food processing sector in India. HRS is one of the most trusted names in food processing equipment segment with globally accepted technology trusted by food and beverage giants. This credibility has enabled HRS bag some key turnkey projects for fruit pulp, juice & beverage. Mega Food Parks are looking forward to advanced technology for global competitiveness and HRS plays a key role in processing technology. We have commissioned one Mega Food park near Pune for processing of fruits and working on another in
Andhra Pradesh. We are executing a special Mega Food park in Chhattisgarh for processing of fruits and vegetables.” HRS’ heat transfer and processing solutions like the HRS Monobloc Aseptic Steriliser cum Filler, single & multiple effect evaporation systems, HRS ParaDice* dice pasteurizer, juice & beverage processing systems, UHT systems for dairy and nutraceutical processing systems were detailed at the event to the visitors. The heart of these systems is the flagship heat exchanger Ecoflux* Corrugated Tube Heat Exchangers (CTHE), and also HRS Funke Plate Heat
Exchangers (PHE), Unicus scraped surface heat exchanger, Hygienic Piston Pump and similar range of products which enable continuous processing, retention of nutritive value, better quality and shelf life of the end product. These systems have been developed for a range of applications for fruits such as mango, tomato, guava, pomegranate, citrus fruits such as orange, sweet lime, banana, papaya, and many more. HRS also caters to processing technology for sensitive dairy products & infant food products show cased at the exhibition. For more information Web: www.hrsasia.co.in
18 NEWS
MACHINE TOOLS
Delhi Machine Tool Expo 2017 concludes successfully The four-day Delhi Machine Tool Expo, 2017 – North India’s B2B exhibition, concluded on a positive note on 13 August 2017. With 242 exhibitors from 10 countries, the machine tool exhibition attracted 11,279 visitors from various industries such as auto component, automobiles, capital goods, defence, aerospace and railways. Along with this 93 trade delegations from High Commissioner of Nigeria, COFMOW (Railways), Ordnance Factory Board, Maruti Udyog, Honda Cars, BHEL, etc visited the expo. Along with Delhi & NCR, the event attracted impressive number
of delegates and visitors from the Tier II and Tier III cities such as Jagadhri, Sangrur, Rudrapur, Chandigarh, Ludhiana, Jalandhar, Manesar, Faridabad, Panipat besides visitors from the neighboring states of Rajasthan, Uttar Pradesh, Himachal Pradesh, Uttarakhand and others. Expressing his views over the success of the event, Mr. V Anbu, Director General and CEO IMTMA said, “We are happy to share that the second edition of the Delhi Machine Tool Expo, the fourth in the series, was a success. The exhibitors were also happy that the show managed to attract visitors from smaller manufactur-
ing hubs from northern region. This further gives impetus to our idea that the regional machines tools are the way forward to address the requirements of the Original Equipment Manufacturers, as well as component manufacturers in the Tier II and Tier III cities.” Organized by the Indian Machine Tools Manufacture’s Association (IMTMA), the exhibition was held for four days from 10th August – 13th August 2017 and served as a platform to demonstrate the latest manufacturing technologies. The expo covered both metal cutting and metal forming technologies including automa-
tion and robotics, tooling systems, CAD/CAM and other technologies, which are essential for today’s manufacturing. The Delhi Machine Tool Expo turned out to be fruitful both for the visitors as well as the exhibitors and most of the exhibitors were satisfied with the quality of the crowd and the business opportunities that the exhibition provided them. Continuing with the idea, the next Regional Machine Tool Exhibition will be the second edition of Pune Machine Tool Expo, which will be held from 27-30 September 2018, before returning to Delhi in 2019.
MACHINE TOOLS
ExxonMobil and Primetals Technologies sign global lubrication agreement ExxonMobil and Primetals Technologies have signed a global lubricants agreement to provide lubricants and enhanced technical services exclusively to Primetals Technologies customers. The offer includes three new product families engineered specifically for the unique performance requirements
SEPTEMBER 2017 | www.engrreview.com
of Primetals Technologies high speed long rolling and flat rolling systems. Primetals Technologies has preferentially endorsed all three product families for use in its equipment. The offer also includes an enhanced new equipment warranty. The companies will provide a
suite of equipment and lubrication technical services to help customers who use the new products optimize equipment performance. These services, performed globally by ExxonMobil and Primetals Technologies field engineering teams, include specialized training in products and lubrication best practices, lubricant analysis, equipment troubleshooting and maintenance support. “To meet their demanding productivity goals, operators want suppliers who can deliver end-to-end support to optimize mill reliability and performance,” said Gabriel Royo, Vice President and Head of Metallurgical Services at Primetals Technologies USA LLC. “As a leading lubricants supplier for the metals industry, ExxonMobil is the ideal partner to help us deliver a complete solution – pro-
viding world-class products and technical support for our advanced equipment designs – so our customers can focus on achieving their business goals.” “Metals producers today want a lubrication program that boosts machine efficiency and reduces costs,” said Tim Hinchman, Director of Strategic Global Alliances at ExxonMobil. “This partnership enables us to combine our lubrication expertise with Primetals Technologies’ equipment expertise to achieve one shared goal – help our customers improve their operational reliability, productivity and profitability.
For more information www.primetals.com/press/
5 days special travel packages to visit International trade fairs for Special&travel packages to visit International trade fairs for business partners Electricals, Coatings Chemical Engineering to meet International Wire & Tube, Commodities, Construction & Coatings
9 – 11 June 2017, Guangzhou - China 350 exhibitors - 18869 visitors - 25 countries 20 –event 22 Nov Wire & Cable Guangzhou is the largest of 2017, Shanghai around the globe 900 exhibitors its kind in South China,26000 and alsovisitors the second largest industry exhibition in the country. Exhibit Profile • Wire and cable Optical fiber cable • Extra-high voltage Single mode fiber Ultra-high voltage Multimode fiber High voltage Single mode cable • Medium voltage Multimode cable Low voltage Optical fiber cable Weak current accessories Cable accessories Equipment and materials Wire and cable manufacturing and finishing machines Testing instruments Wire and cable materials 1070 Exhibitors from 32 countries 30852 visitors from 84 countries • • • • • • • • 2100 exhibitors • 143000 visitors from110 countries • over 180000 m² net exhibition area This leading trade fair of the sector, presents an unequalled width and depth of products and services throughout all production areas, from the nucleus machine tool, to precision tools, to linking from 3813 Exhibitors - 166444 visitors devices110 and countries industrial electronics.
• • • • •
EMO Hannover is the undisputed leading trade fair • in the sector, and the only one to open up markets throughout the world, doing globalised so from a central location in Germany, one of the • most important customer nations. • • •
ENGINEERING REVIEW |
21
| September 2017
22 NEWS
ENGINEERING
MRAI’s Recycling Conference discusses significance of recycling Metal Recycling Association of India (MRAI) the apex body of all regional metal recycling associations in India, having more than 700 members representing Ferrous & Non-Ferrous metal recycling trade in India, recently organised a“Metal Recycling Awareness Conference” at Novotel Hotel, Pune on 29th August 2017. The conference was jointly organised in association with The Institute of Indian Foundrymen (IIF), GDC Tech Forum and Aluminium Extruders’ Council (ALEX). Among the distinguished speakers who presented their speech includes Sanjay Mehta, President, MRAI, Dhawal Shah, Vice President, MRAI, Dr. Kishore Rajpurohit, Executive Committee Member, MRAI,
Mr. SubodhPanchal, Past President of IIF and Managing Partner of Kastwell Foundries, Mr S H Arjunwadkar, Chairman of IIF - NCTS, R.T. Kulkarni, Vice Chairman, GDC Tech Forum, Sunil Atravalkar, Consultant, Aluminium Recycling &Remelting etc. More than 100 delegates from secondary ferrous and non-ferrous manufacturers, metal scrap importers, indenting agents, traders, recyclers, foundries, aluminium alloys and ingots manufacturers, die-castings units, metallurgy faculties and students were among the audiences at the meet. Dhawal Shah, Vice President, Metal Recycling Association of India acknowledged the whole-hearted support extended bySubodh Panchal, Past President of IIF, S.H.
Arjunwadkar, Chairman of IIF-NCTS, , R.T. Kulkarni, Vice Chairman, GDC Tech Forum, MRAI Vice President - Dhawal Shah, &Ehsan Gadawala, all MRAI committee members. In his welcome speech, Dhawal Shah highlighted the purpose of organising the Metal Recycling Awareness Conference at Pune. He said MRAI is aiming to lower energy consumption, reduce greenhouse emissions and help preserve the planet’s natural resources. Shah highlighted that the theme of the conference was to create more awareness about importance of metal recycling among scrap metal trading community, recyclers and scrap metal procurement companies like foundries, automobile,
die-casting and aluminium extrusion based recyclers. At the opening remark, Sanjay Mehta, President, MRAI eulogized about the benefits of metal recycling. “As we all know, there are lot of benefits – both environmental & economical - compared to producing metal through primary route using ores. For example, for putting up a secondary metal producing unit, it requires low investment, lesser resources & lesser time compared to putting up an integrated steel plant of same capacity, which requires land acquisition, huge investment& finance from consortium of banks,” Mehta said
POWER
Fluke T6 Electrical Testers with FieldSense Technology allow electricians to measure - not just detect - voltage and current without test leads
Troubleshooting electrical systems can be time-consuming and potentially dangerous because it requires access to metallic contact points. The new Fluke® T6 Electrical Testers with FieldSense Technology make troubleshooting safer and more efficient by allowing electricians to take simultaneous voltage and current measurements
SEPTEMBER 2017 | www.engrreview.com
— not just detection — without test leads. The T6 testers now make it possible to take reliable truerms measurements in crowded junction boxes or along conductors with inaccessible end points, saving time, minimizing potential errors, and greatly reducing the possibility of arc flash. With the Fluke T6-600 and T61000 testers, electricians can: • Be safer: Measure voltage up to 1000V through the open fork without test leads or exposed
conductors • Be faster: With no need to open panels or remove wire nuts, electricians can speed through troubleshooting • Be more efficient: Simultaneously measure and display voltage and current on the T6-1000. The T6-1000 also measures resistance up to 100.0 kΩ • Be everywhere: With the widest open fork in the industry, the T6 testers measure 4/0 wires up with current up to 200 A
simultaneous, reliable voltage and current readings, not just simple go/no-go voltage detection. The rugged testers are 1000 V CAT III, 600 V CAT IV safety rated (600V CAT III for the T6-600 model) and feature an easy to read display with a backlight. For more information on the Fluke T6 Non-Contact Voltage Testers, visit: www.fluke.com/ fluke/inen/electrical-testers/ Electrical-Testers/T6-600-Electrical-Tester.htm?PID=81969
At the heart of the T6 testers is the new Fluke FieldSense Technology. It enables the testers to give
For more information Web: www.fluke.com/india
ENGINEERING REVIEW |
23
| September 2017
24 NEWS
MACHINE TOOLS
SNIPPETS
Mastercam 2018 on display at MMS Mexico Live MMS Mexico Live 2017 attendees will get to experience the most powerful Mastercam machining software yet. Stop by booth # 3 at the Hotel Misión Juriquilla in Queretaro, Mexico, November 1516 for a look at Mastercam 2018 which introduces new 2D/3D Milling features, Design Improvements, powerful turning and Mill-Turn enhancements, and so much more. This year at MMS Mexico Live, attendees also have the opportunity to see New Techniques to Maximize Your Machine Effectiveness presented by Steve Bertrand, Corporate Sales, CNC Software, Inc. On Thursday, November 16 from 10:30 – 11:15AM, learn about today’s cutting tools and toolpath strategies and how they can increase productivity and profitability. Stock awareness has been added to select 2D toolpaths and allows tool motion on the top, bottom, or both values of the stock. This provides a safer and more optimized tool motion. The workflow for all 3D High Speed toolpaths has been streamlined and gives you fine control over
6.1%
Asia-Pacific constitutes the fastest growing regional market worldwide with a CAGR of 6.1% over the analysis period.
40%
The automotive and auto components industry has accounted for about 40% of machine tools consumption in India. exactly where to cut. High speed Hybrid toolpathsnow offer smoothing controls and deliver a finer finish, requiring less handwork. If you work with stringy materials such as aluminum or plastic, Mastercam’s new Chip Break control prevents problems by allowing you to set length and time conditions, retract, and dwell options. Mill-Turn machine definitions now contain tailstock and quill components, tailored to your machine. Exclusive to Mastercam, a new set of turning strategies automate toolpath generation and support for Sandvik Coromant CoroTurn®
Prime inserts and PrimeTurning™ method. PrimeTurning provides superior metal removal rate, productivity gains of over 50%, and increased tool life in a variety of materials. Shops can model their own designs, but they also get in models that need to be corrected or prepped for machining. Mastercam’s CAD functions are designed for the machinist. Angle Sweep improves the creation of more complex wireframe functions and when creating or editing primitives, there are now on-screen sweep and rotate controls which can snap to the AutoCursor positions of existing entities. Hole Axis makes it easier to work with a large number of holes, especially holes with matching diameters that are selected as a group.
2022
India’s share in global sugar production in 2022 is forecast at 15 per cent at around 32 million tonnes.
2020
India is expected to become the third largest aviation market by 2020 and is expected to be the largest by 2030.
13%
Consumer durable market expected to grow at CAGR of 13 % from FY05 to FY20.
15%
For more information www.mastercam.com SEPTEMBER 2017 | www.engrreview.com
Indian healthcare sector is growing at a 15 % CAGR to reach US$ 160 billion by 2017 and US$ 280 billion by 2020.
ENGINEERING REVIEW |
25
| September 2017
26 NEWS
MACHINE TOOLS
Shell Lubricants hosts energy efficiency summit Shell Lubricants, the global market share leader in finished lubricants and the Confederation of Indian Industry (CII) under the aegis of the Energy Efficiency Council along with Godrej GBC, organised the 16th edition of ‘Energy Efficiency Summit’, International Conference and Exposition. The three-day summit, held from August 30th to September 1, 2017 at Hyderabad International Convention Centre (HICC), focused on energy saving solutions, trends, innovations, case studies, and success stories in energy efficiency across the Indian industry. As industry leaders, Shell and CII led the discussions on renewable energy generation, technologies and upgradation of performance for thermal power plants, pulp and paper sector and the sugar industry. The summit highlighted
the importance of using energy efficient lubricants across factories and plants nationwide to result in savings. Mansi Tripathy, Country Head of Shell Lubricants India Cluster said, “The Lubricants industry holds key significance in the business operations of its allied industries and it is necessary for sectors to perceive the contribution of lubricants as an enabler of efficient macro operations. Sectors such as Pulp and Paper, Thermal
Power and Sugar are important for the economy. We are hence trying to create an ecosystem and dialogue with industry stakeholders to help them understand Total Cost of Ownership and the connection between Lubricants and energy efficiency. We are and will continue to be a trusted partner in their journey to achieve the same.” Representing Shell Lubricants at the event, Siva Kasturi, Asia Pacific Regional OEM Managershared his views on New Tech-
nologies and Trends in Thermal Power Plants and Opportunities in Enhancing Green Energy in Pulp and Paper Sector. Siva said, “It was incredible to see several eminent industry leaders having attended the event. Our effort is to create awareness on energy costs and that any contribution of an appropriate synthetic lubricant in energy efficiency can translate into major savings. In alignment with our global objectives - ‘Total cost of ownership’ and ‘Together Anything is Possible’ – both conceptualised to provide end-to-end solutions for customers and partners to help them meet business challenges.”
For more information Web: www.shell.com
MACHINE TOOLS
CNC Software, Inc., Participates in Women in Manufacturing Summit
As part of the national Women in Manufacturing Summit, CNC Software, Inc., hosted a Women in Manufacturing Lunch & Learn Panel Discussion and tour of their Corporate Office in Tolland, CT. Women from across the country were able to see where the world’s leading CAD/CAM software, Mastercam, is created and learned how it is used by thousands of compa-
SEPTEMBER 2017 | www.engrreview.com
nies worldwide to manufacture products that we see and use every day. The day kicked off at 10:00 AM with a presentation from CNC Software President, Meghan West. Attendees got to see the Mastercam Manufacturing Lab (machine shop) in action. This is where CNC Software Application Engineers test out Mastercam toolpaths each and every day. Attendees saw parts being cut and learned how automated software is solving today’s production and
manufacturing issues. The tour of the Corporate Headquarters included the Manufacturing Lab, museum, and a glimpse at the environmental practices that are used to lessen the company’s impact on the environment. The tour concluded with a Lunch and Learn Panel Discussion, where participants networked with industry peers and shared leadership, experiences, and knowledge as they shape the future of manufacturing today. The panel consisted of CNC Software employees, women business owners in the industry, as well as Connecticut State Representative, Liz Linehan.
About the Summit: Held in Hartford, CT on September 13 - September 15, 2017, this annual event is tailored for women who have chosen a career in manufacturing and want to share perspectives and network with others in their industry. The SUMMIT format includes keynote speakers, plant tours at innovative manufacturing facilities, professional development tracks, networking opportunities, and a CEO Fishbowl.
For more information www.mastercam.com
Smalley Wave Spring
Coil Spring
Reduce spring height by 50% Crest-to-Crest® Wave Spring
All Springs Are Not Equal® Smalley wave springs saves space and weight, fitting tight radial and axial spaces, while providing the same force and deflection as ordinary coil/compression springs.
Bearing Preload Wave Spring
Whether you require a custom Spring or a standard, Smalley partners with you to deliver a precision solution that meets your performance requirements.
Round Wire Wavo® Spring
Visit smalley.com/samples for free samples
Ask Smalley. Smalley engineers are ready to share their expertise. Don’t settle for a salesman, talk to a Smalley engineer today to tailor a precision engineered Smalley Wave Spring to your unique application requirements. No-Tooling-Charges™.
THE ENGINEER’S CHOICE™ 847-719-5900 Smalley-Ads-English-210x297-4.indd 1
|
smalley.com/wave-springs |
info@smalley.com 5/4/16 6:41 PM
28 NEWS
POWER
WorldBuild-India truly is a platform for the industry WorldBuild-India was inaugurated on 20th April, 2017 by eminent personalities that include Ar. Jan Gehl as Chief Guest, and Shri Prasad Lad, Dr. Niranjan Hiranandani, Ar. Hafeez Contractor, Mr. Ranjan Bandelkar, Ar. Pratap Jadhav, Mr. Kamal Hadker, Mr. Pradeep Nagwekar, Mr. Mukesh Mehta and Mr. Chandesh Mehta as the Guests of Honor. It was the first ever platform which showcased contributions of one of the leading architecture and engineering firms along with Municipal Corporation of India. Apart from that, Navi Mumbai Municipal Corporation and Pimpri Chinchwad Municipal Corporation presented current and futuristic development plans for the respective cities. Edifice Consultants, RJBX, Malik Architecture, Kadri Consultants, Sterling Engineering, ARK, Neo Modern Architects, Premnath and Associates, Prashant Sutharia and Associates, DSP Design were among the firms which presented their contribution in the fields of ar-
chitecture, design and engineering. A conference on the theme “Livable Cities” presented by Phillips, saw world renowned cities expert Jan Gehl delivering the Icon Lecture, which was followed by a keynote address by Dr. Anupama Kundoo. Debates on the themes “Towards Humane Cities” and ‘Towards Affordable Cities” were moderated by Ar. Naresh Narsimhan and Ar. Akhtar Chauhan respectively. The panel members included Ar. Ratan Batliboi, Ar. Rahul Kadri, Ar. Sameep Padora, Ar. Ravi Sarangan, Ar. Prathima Manohar, Ar. Sulakshana Mahajan, Ar. Prasanna Desai, Mr. V. Ravichandar and Claudio Maffioletti. Prof. Mustinsir Dalvi moderated the “In Conversation” session that witnessed mind boggling responses
from Jan Gehl and Anupama Kundoo. The conference was attended by more than 400 professional delegates from the fields of architecture and urban planning. On the 1st day, WorldBuild-India hosted a conclave for the members of Builders Association of India. With the presence of more than 150 builders and engineering contractors for the conclave and networking dinner, WorldBuild-India managed to provide key decision makers to its exhibitors. On the 2nd day, WorldBuild-India hosted a conference for MEP engineers and consultants in partnership with “Consulting Engineers Association of India.” The conference generated presence of 200 plus professionals and 50 odd postgraduate students.
PCERF Safety Awards and Vidyarthee Awards witnessed the presence of 250 professionals from Pune and other smaller towns of Maharashtra which ensured that WorldBuild-India was not limited to Metro cities. Dr. Deepali Hadker curated the first ever, and one of its kind conference of structural and civil engineers on the theme “Innovations in Structural Design and Construction.” The speakers for the conference included Mr. Kamal Hadker, Dr. Vasu Noori, Mr. Umesh Joshi, Mr. Anil Hira, Mr. Alwyn Noronha, Mr. Hemant Vadalkar, Prof. B.V.S. Viswanadham, Dr. Suresh Kumar and Mr. Sandeep Shah. Mr. Girish Dravid moderated the climatic session of day. The conference received quality response with more than 400 registrations. WorldBuild-India truly is a platform for the industry by the industry. For more information www.worldbuild-india.com
POWER
Danfoss launches NextGen High Power Automation Drive Danfoss Industries Pvt. Ltd. has launched itsNextGen High Power Automation Drivesat the ‘16th Energy Efficiency Summit’ in the presence of Mr. Pradeep Perera, Energy Head – India, South Asia Department, Asian Development Bank and Mr. KN Rao, Director – Environment & Energy Conservation Cell, ACC Ltd.in Hyderabad today. The newly launched VLT drive has been reduced in size by 73%, which in turn reduces space constraints in the cabinet or control room which reduces capex on floor space and air-conditioning
SEPTEMBER 2017 | www.engrreview.com
cost. The high-power density of the product is achieved by the maximum use of silicon capacity, using cutting edge technology in thermal management. Its efficient designing allows for greater power sizes to be integrated in a single drive. With its built-in options such as fuses, mains shield, brake chopper, RFI Filter, USB through door and heat sink access panel, the drive eliminates the need for an external cabinet when only the basic options are needed, thereby saving space and equipment cost. Commenting on the launch, Mr. Palanisamy PL, Director - Sales,
Marketing and Services at Danfoss Drives said, “In the current scenario where India is facing acute shortage of energy, our next-generation variable frequency drive can easily save between 18-20% of the energy input. This can help in reducing the carbon footprint of the industries which proves to be beneficial to both the customer as well as the planet.” The back-channel cooling facility and the overall reduced size of the new VLT Drive helps in reducing the scale of air-conditioning that is required for the room, leading to major savings in the up-front cost
as well as operational expenses. 90% of the heat losses are exhausted directly outside the enclosure which dramatically reduces the temperature rise and reduces the contamination of the electronic components. The drives can be utilized across industries such as Cement, Mining and minerals industry, Cranes & Hoists, Sugar, Paper, Chemical, Waste and wastewater management, HVAC (Heating, Ventilation and Air Conditioning), Marine and offshore, refrigeration, food and beverages industry, lifts and escalators management, etc. which highlights the versatility of the product. For more information www.danfoss.com
Linear solutions global provider.
C
M
Y
M
MY
Y
MY
K
Linear Line
Actuator Line
Telescopic Line
Actuator System Line
Rollon is a global provider of linear motion solutions for several industrial sectors, such as: industrial machines, railway, automation, packaging and logistics, aerospace.
New Delhi, India Oct. 11-13, 2017 Hall 11, Stand 44 ROLLON India Pvt. Ltd. - INDIA 1st oor Regus Gem Business Centre 26/1 Hosur road, Bommanahalli Bangalore 560068, INDIA www.rollonindia.in - info@rollonindia.in
30 NEWS
POWER
Electric vehicle pioneer favours wireless test rigs Based in Fareham, Hants, Tirius has been built on pioneering work on an all-electric single seat racing car and a series of record breaking vehicles. It continues to bring the latest technology to clients in the form of product design and development and the provision of its range of electric drive systems. Head of Tirius, Dr Tim Allen, explains: “We are helping the university’s research team develop electric drive train technology typically found in ‘A-Class’ cars, for example urban runarounds and small family hatchbacks. Specifically we are currently looking at permanent magnet traction motors in a number of sizes and configurations, with a view to optimising
electronic control for each motor type.” The research involves running each motor on a test rig through its full output range and mapping its torque output at many points to build up a performance profile. The design of the controller can then be matched to the motor characteristics. This should be able to ensure that the motor runs in its optimum operating zone as much as possible, maximises motor life and regenerative braking, minimising wear, and is as energy efficient as possible. The design of the test rig is in fact quite simple, thanks to the torque sensor, a TorqSense, as made by Sensor Technology in
Banbury. “We are pleased to promote TorqSense and the guys at Sensor Technology,” says Tim. “We have been using their kit for many years and in many different roles. The bottom line is that they are easy to use, accurate and great value - partly because they can be re-used once their original project has been completed. TorqSense is a good choice for this work because its non-contact operation allows rapid set-up during the profile building test runs. It also means
extra drag forces are not added to the system, so measurements represent true values and calculations are therefore straightforward For more information Web: www.sensors.co.uk
POWER
Sale of Essar Oil Limited successfully concluded The controlling shareholders of Essar Oil Limited (EOL)—Essar Energy Holdings Limited and Oil Bidco (Mauritius) Limited, both companies incorporated and managed under the laws of Mauritius—are pleased to announce the successful conclusion of the sale of 98.26% of EOL. Rosneft (through its subsidiary, Petrol Complex Pte. Ltd) has acquired 49.13% stake, and Trafigura-UCP consortium (through Kesani Enterprises Company Limited) has acquired an equal stake. The remaining 1.74% stake continues to be held by retail shareholders. Essar Energy is pleased to have concluded this transaction that was initiated in the august presence of Shri Narendra Modi, Honourable Prime Minister of India, and His Excellency Mr Vladimir Putin, President of the Russian Federation. This invest-
SEPTEMBER 2017 | www.engrreview.com
ment, which represents Russia’s single largest foreign investment made anywhere in the world, will open a new chapter for Indo-Russian economic cooperation. The transaction is also the single largest foreign investment in India, and re-establishes the country’s image as an attractive destination for foreign investments. The deal includes EOL’s 20 MTPA Vadinar Refinery (one of the world’s largest, with a complexity index of 11.8), its pan-India network of over 3,500 retail outlets (representing India’s largest private sector retail network), as well as the associated refinery infrastructure. The transaction perimeter also includes the Vadinar Port (capacity of 58 million tonnes with world-class dispatch and storage facilities) and the Vadinar power plant (a 1,010 MW state-of-the art, multi-fuel unit that supplies both
Mr.Prashant Ruia, Director,Essar Capital, during a press confernece announcing the successful conclusion of the Essar Oil deal
power and steam to the Vadinar refinery). Essar Founder Mr Shashi Ruia said: “Today is a historic day for Indo-Russian economic ties. This transaction reflects the shared vision of two of the world’s most dynamic leaders. I congratulate Rosneft, Trafigura and UCP for investing in a world-class oil business, which we are proud to have built. For Essar, the closure of this
landmark transaction ushers in a new phase of growth across our portfolio of businesses that hold great promise in India’s enduring development story.”
For more information Web: www.essar.com
A SINGLE SOURCE FOR ENHANCED BUSINESS PERFORMANCE
ULTIMATE SOLUTIONS IN RESISTANCE WELDING
COMPLETE SOLUTIONS USING RESISTANCE WELDING & ALLIED MACHINERY : For Following Application : Automobile Industry
Switch Gear Industry
Grating Industry
Fuel Tank
Braid Compacting
Wire Mesh Industry
Body Fabrication
Contact Welding
Radiator & Heat Exchangers
Shock Absorber
Metal Containers & Barrels
Aero-Space Industry
Brake Shoe
Side Seam Welder
Defense Industry
Wheel Rim
Handle/ Lug Welder
Railways
Exhaust System
Stretch forming
White Goods Industry
Steel Mills Industry
Coach Building Rail flash Butt Welder
mechelonic engineers pvt. ltd. (022) 6152 4000 ? www.mechelonic.in ? info@mechelonic.in
a (080) 2676 8844 ? info@thayne.in
32 NEWS
POWER
IBC SOLAR signs contract with SECI over 20 MW solar plant IBC SOLAR AG, a global leader in photovoltaic (PV) systems and energy storage, has signed a Power Purchase Agreement (PPA) for a 20 MW AC solar plant with the Solar Energy Corporation of India (SECI). The project was part of a 270 MW AC PV tender in the state of Odisha and assigned to IBC SOLAR through a competitive auction process during 2016. The PV system is planned to be put into operation by late 2017. IBC SOLAR has furthermore
concluded negotiations about a debt finance of approximately 980 million INR for the Odisha Project with L&T Infrastructure Finance Co. Ltd., a leading Indian financial company in the infrastructure sector. This ensures the financing of the project from the construction phase. The local financing has a term of 18 years. “We are pleased to announce the signing of the PPA with SECI, a company of the Government of India, and are confident to
realise this project in the state of Odisha within the stipulated timeframe and according to our global quality standards. The confidence expressed by lenders in IBC SOLAR helps to further scale up our business in India” Mr. Shailendra Bebortha, Managing Director of IBC SOLAR Projects India Private Limited, a wholly owned subsidiary of IBC
SOLAR Energy, commented.
For more information Web: www.ibc-solar.com
POWER
Light India International 2018 to be held at Mumbai in January 2018
Mr. Dilip Kumbhat, National President Indian Society of Lighting Engineers
SEPTEMBER 2017 | www.engrreview.com
A major lighting exhibition under the banner Light India International 2018 (Lii 2018) is to be held in Mumbai. The exhibition will be held at the Bombay Exhibition Centre during 19-21 January 2018. This ‘mega event’ which is configured to address the smart city electrification concepts in India through seminars and product display is organised by the Indian Society of Lighting Engineers (ISLE) with event management by i ads & events Organizing Technical Conferences and Trade Shows has been a very important part of ISLE’s activities. The first such major event was held in the year 1991, under the name of PRAKASH ‘91. Since then, such events were held once every 3 to 4 years and in the year 2002 it was re-christened as Light India International in 2008 and Lii-2008 was held in New Delhi in February 2008. The subsequent
Lii 2011 and 2013 were held in Chennai and Lii 2015 in Kolkata. Lii 2018 will cover all segments of lighting. Our intention is that Lii 2018 will not only highlight the latest, but also present the futuristic trends in all segments of lighting. The two billion dollar lighting Industry in India is witnessing a double digit growth with the new LED technology , thanks to the emphasis being given on infrastructure development by the Central and State Governments. We have appointed a professional event management company
i Ads & Events, who are running events for all groups such as construction, interior, architecturs etc., nationally and in Dubai, Singapore, Sri Lanka etc., The technical theme for the seminar is LED & Solar- A sustainable development and the special emphasis will be upon smart city applications. Full day Technical Seminar on Smart Lighting have been organized on 20th Jan 2018.
For more information www.isleind.org
Empowering power transmission for Industries
With our extensive knowledge and experience in the power transmission arena, we continuously innovate and launch new products, aimed at meeting the varied application needs of our customers. Our product spectrum ranges from worm and helical gear motors to planetary drives, from electric motors to frequency inverters, manufactured at our Chennai production facility in India, applying state-of-the-art technology, ensuring superior quality standards and matching the best cost/performance ratio. At Bonfiglioli, we are geared to deliver a wide range of solutions - from simple to complex. Bonfiglioli Group, is an ideal partner to enhance the performance and competitiveness of your machines. Experience the world with Bonfiglioli. Bonfiglioli Transmissions (Pvt) Ltd Survey No. 528, Perambakkam High Road, Mannur Village, Sriperumbudur Taluk • Chennai 602 105, Tamil Nadu www.bonfiglioli.com - salesindia.ins@bonfiglioli.com
34 NEWS
AUTOMATION
OMRON to Acquire Microscan Systems OMRON Corporation recently announced that it has entered into an agreement with Spectrisplc in the U.K. regarding its acquisition of the US-based subsidiary of Spectris, Microscan Systems, Inc. (Microscan Systems). Headquartered in Renton, Washington, Microscan Systems is a leading global supplier of industrial code readers. By welcoming Microscan Systems as a new member of the OMRON Group, OMRON seeks to further advance the control of manufacturing equipment and production lines, using IoT to connect virtually all objects on a manufacturing floor, including components and machines. The completion of the acquisition is scheduled for early October of 2017
Microscan Systems is a world leader in code scanning and decoding technology for industrial applications, and its business is expanding worldwide. The company develops a wide range of code reading devices, including barcode readers, 2D barcode readers, and barcode verifiers.1 Microscan Systems also possesses one of the most advanced algorithms in the industry, which enables stable reading of codes directly engraved or printed on products, even those with rough, glossy, or curved surfaces. By inviting Microscan Systems into its Group, OMRON aims to help its customers develop a flexible style of manufacturing that meets increasingly diversified consumer requirements. This will
be done by coding the information of all components and production equipment in the manufacturing environment. At the same time, OMRON seeks to help customers avoid frequent quality issues by tracing the source of problems. In recent years, manufacturers have become committed to achieving more exacting traceability and enhancing governance regarding product safety as stipulated in the Electronic Industry Citizenship Coalition (EICC) Code of Conduct.2 In doing so, they can respond to growing demands for product safety and security, while eliminating quality issues. Through the acquisition of Microscan Systems, OMRON expects to acquire a diversity of code readers incorporating MicroscanSys-
tems’s advanced 2D code reading technology, and integrate these with OMRON’s automation technology employed in its extensive line of control equipment. By so doing, OMRON seeks to offer comprehensive solution packages that are tailored to the challenges faced by each industry. Furthermore, by making mutual use of each company’s sales network, OMRON and Microscan Systems will offer individually optimized solutions for a wider range of customers.
For more information www.omron-ap.co.in , www.omron.co.in
AUTOMATION
Red Lion RAM provides market leading IIoT connectivity Red Lion Controls, the global experts in communication, monitoring and control for industrial automation and networking, today announcedthat its RAM® industrial routers and cellular RTUsnowsupport the MicrosoftAzure and CumulocityIIoT platforms. This follows the recent announcement that Red Lion’s RAM products now support theMQ Telemetry Transport (MQTT) protocol. The addition of these two platforms moves Red Lion RAM products to lead the market in the greatest number of platform integrations, providing greater flexibility for industrial customers to quickly connect to their choice of leading IIoT cloud platforms.
SEPTEMBER 2017 | www.engrreview.com
“Our RAM products provide powerful connectivity for reliable, secure and scalable communications to a variety of IIoT cloud platforms, and with Microsoft Azure and Cumulocity, Red Lion RAM routers and RTUs offer the most embedded IIoT platform integrations on the market today,” said Colin Geis, Director of Product Management, IIoT Red Lion Controls.“The variety of platform integrations we support gives customers the ability to select the provider that is tailored to the specific requirements of their individual market or application, capitalizing on unique features and capabilities without sacrificing ease of deployment or speed of
implementation.” In addition to those announced, RAMQTT, Red Lion’s embedded MQTT client, simplifies implementations with pre-configured profiles for AT&T® M2X, Amazon® AWSTM IoT, AutoDesk® Fusion Connect and Telenor Connexion. Customers connect using a simple drop-down menu to select their cloud platform of choice.Also, using the RAM Software Development Kit (SDK), connectivity can be enabled with additional platforms, including LEC IQ Web SCADA, Set-Point IPwebcontrol, Skkynet Skkyhub, and Telit deviceWISE. The combination of industrial protocol support, reliable cellular
communication and easy-toconnect cloud support provides customers with a seamless IIoT solution. RAM products also provide a powerful event engine and an integrated I/O database which streamlines the creation and storage of data tags.Other features include multiple serial and Ethernet ports and optional I/O, Wi-Fi and an active GPS to securely monitor and control remote devices over 4G LTE cellular networks.
For more information www.redlion.net/RAM.
36 NEWS
AUTOMATION
igus demonstrates safe energy chain systems for new cars
Whether in seating systems, windscreen wipers or electric sliding doors, the electrification of vehicles is steadily increasing. This is due to the new requirements on the part of the vehicle owners as well as to trends in autonomous
driving and e-mobility. At the same time, the stress on electronics in vehicles, for example, is also increasing with car sharing, which means that safe and reliable energy supply must be implemented. As an expert in high-performance plastics for moving applications, igus has developed appropriate energy chain solutions that guide cables safely even in the smallest of installation spaces. According to a Forsa survey, one in three motorists spends more than an hour in the car on a business day. The trend shows that this figure will continue to
increase in the coming years due to increasing mobility. The requirements of car drivers are also growing in terms of equipment in their own vehicle. The consequence is an increasing intelligent electrification of vehicles. Whether in window lifters, windscreen wipers, tailgates and cornering lights or in seat systems and sliding doors, control systems in the centre console, displays and loudspeakers. Current trends for the future, such as autonomous driving and e-mobility, also require more and more cables, and with it the need for safe and lightweight energy supply systems. The electronic systems in the automobile nowadays have to withstand new stresses. In the
globally growing car sharing concept, for example, the door must be unlocked autonomously by means of a chip before each journey. The requirements for autonomous door systems are therefore increasing from a standard 200,000 opening and closing cycles to 500,000 cycles. The number of seat and mirror adjustments per day also increases during car sharing and stresses the energy systems. A fail-safe and long-lasting guidance of the moving cables in very small spaces is therefore required. Here, the use of energy chains from igus is optimal. They protect and guide cables safely even at extreme temperatures. For more information Web: www.igus.in
AUTOMATION
HARTING receives Railsponsible CSR Award from European Rail Industry The HARTING Technology Group received the Railsponsible CSR Award in Berlin. “The company has been committed to sustainability for over 20 years and is a pioneering force in the field of environmental management. We can rely on HARTING products and services – not least because of their externally audited CSR Management System”, is how Uwe Günther - CPO Deutsche Bahn AG and Chairman of Railsponsible - described the Technology Group’s achievements at the award ceremony. In his own speech, Deutsche Bahn Chairman Dr Richard Lutz highlighted the importance of a sustainable supply chain to Deutsche Bahn and congratulated HARTING on
SEPTEMBER 2017 | www.engrreview.com
its achievement. In his acceptance speech, HARTING Charmain of the Board Philip Harting remembered his grandfather Wilhelm Harting, who - as a railway engineer himself - would certainly have been very proud of the award. The Charmain of the Board stressed that the RailsponsibleCSR Award came as a source of both duty and encouragement. “HARTING is theideal partner for quality and sustainability”, said Philip Harting. The selection was made by a cross-disciplinary jury from the European rail vehicle industry sustainability initiative - Railsponsible. The initiative set itself the goal of implementing minimum social and ecological standards and fair
competition practices at all stages of the supply chain. Railsponsible members use a common tool to assess their suppliers’ sustainability performance. The Transportation market is one of most important markets as far as the HARTING Technology Group is concerned. At this year’s 5th Railway Forum Berlin, the Technology Group is exhibiting digitalisation solutions for the rail sector, such as RFID-based wireless temperature monitoring. HARTING supplies connection technology for the transmission of data, power and signals. Today’s rail vehicles are modular - as a solu-
tion to the huge time and economic pressures on operators and manufacturers. HARTING is pursuing the trend with connectors that enable modular construction. Whether it’s braking, train protection, monitoring and passenger information systems or robust drive links – HARTING has the right connectivity solution for every scenario. For more information Web: www.HARTING.com
SMART SENSING SOLUTIONS
Ensure the safety Stay prootable PCA 300 Family
Chlorine, pH, ORP & Temperature Analyzers HI700 Series
Conductivity & TDS Digital Controllers With Four-ring Potentiometric Probe With Built in Chemical Feed Pumps All in one solution for automatic control of pH & chlorine levels
HI504
pH/ORP Digital Controller Sensor Check pH/ORP Automatic Temperature Compensation Logging of up to 100 system events
BL120 and BL121
Swimming Pool & Spa Controller With Built in Chemical Feed Pumps Automatic Control of pH & Chlorine levels
40 NEWS
AUTOMATION
ABM Greiffenberger becomes successful in China
Robert Lackermeier, CEO ABM Greiffenberger Antriebstechnik, sees a strengthened position of his company in China.
Bernd Hauenstein, General Manager of ABM Drives: “We offer comprehensive service and short response times“.
Ten years ago, in June 2007, ABM Greiffenberger Antriebstechnik GmbH founded its subsidiary ABM Drives Suzhou Co. Ltd. in the Chinese city of Suzhou, near Shanghai – and has written a success story since. What began with four employees grew continually in the following years. In 2017, sales are at 13 million EUROS and ABM Drives is well established in
The compact hoist drives with reeving of 4/1 easily handle loads up to 40 tons and are very successful in the Chinese market.
SEPTEMBER 2017 | www.engrreview.com
the market. Back then, ABM Greiffenberger went to China in order to better serve customers worldwide, to improve response- and delivery times, to ensure quick service and to strengthen its position in the global market. Today, there are 27 employees working in sales, purchasing and production in Suzhou. By the end of August, a move is planned into a new and larger building, not far from the present location. Instead of the present 1,250 square meters, there will be about 3,200 square meters of which 2,450 will be for production and logistics. Robert Lackermeier CEO of ABM Greiffenberger Antriebstechnik says: “The old building is bursting at the seams, the move opens best prospects for the future“. In these premises, further products will be built for the Chinese market and new production processes will be added. “This will strengthen our position even more“. Since its foundation in 2007, ABM Drives has been growing constantly. Sales increased from 1.9 million EUROS (2009) to currently 13 million. Bernd Hauenstein, General Manager of ABM Drives (Suzhou) Co, Ltd. says: “We have established ourselves very well in the Chinese market. We are offering comprehensive service with short response times because our employees are quickly on site”. “The production in Suzhou ensures short delivery times. We are producing a very high quality which meets German and international standards”. In general, the order situation at ABM Greiffenberger is
This one of the most frequently sold products of ABM Drives Suzhou Co. Ltd., revenue of the wheel-hub drive is in the five digit range.
very good and above plan. Orders are above the level of the previous year and the project pipeline with concrete requests for customized solutions is well filled. Meanwhile the activities in China are excellent. The Weihua – Group, a prominent Chinese crane builder has honored ABM as an ”Outstanding Supplier“. For the assessment, the selected criteria were quality, innovation ability and delivery reliability. ABM Greiffenberger supplies Weihua with hoist and travel drives for hoist technology.
For more information www.abm-antriebe.de
42 NEWS
ENGINEERING
World Forum & leading show for the process industries DECHEMA of Germany, the organisors of ACHEMA 2018 have announced the next event ACHEMA to be held in Frankfurt, Germany from 11 – 15 June 2018. Around 3,813 exhibitors from all over the world presented their products, solutions and services at Achema 2015. Network & Investment Decision 166444 participants from around 110 different countries including 30000 executives from top and middle management visited ACHEMA 2015. ACHEMA is the communication hub of the process industries. This is where the technology trends of our sector is launched, investment decisions are made and new ventures initiated. Innovative : As a major get-together of a globally networked industry; ACHEMA is the platform that pinpoints new perspectives, promotes a dialogue between producers and users and creates synergies. The world forum of the process industry is once again poised to showcase the whole spectrum of process engineering in 2018 and from the user’s point of view, it will act as a catalyst for countless new projects.
Inspiring: ACHEMA is both an innovation driver and an economic powerhouse. No other event exposes the participant to an overview of integrated solution for all areas of the process industry in such scope, depth and topicality. Inter disciplinarity generates novel ideas and cooperations. Interactive: Information hub dazzling display of innovations… business indicator – with this successful formula ACHEMA calls the shots for all process industry worldwide! Several hundred specialist journalists from all over the world stand for an unparalleled media impact reaching decision-makers on all continents. No matter what the aspect-innovative products, the latest research findings on ‘hot’ topics. ACHEMA pools the creativity of the entire sector and showcase the expertise of its exhibitors to a global audience. The vast spectrum of products and services of the ACHEMA exhibition is organised into Exhibition groups, with different branches allocated to individual hall levels, enabling visitors to pinpoint areas of interest at a glance.
Exhibit Profile • ACHEMA is the • world forum for chemical engineering and the process industry • innovations’ platform and technology summit • trend-setting meeting point • take-off for investment decisions • international network of experts and executives • Exhibition Groups • Engineering • Research and Innovation • Laboratory and Analytical Techniques • Literature, Information, Learning and Teaching Aids • Mechanical Processes • Instrumentation, Control and Automation Techniques • Pharmaceutical, Packaging and Storage Techniques • Pumps, Compressors, Valves and Fittings • Industrial and Labour Safety • Thermal Processes • Materials Technology and Testing ACHEMA Congress Programme
The congress programme comprises the complete spectrum of chemical and process engineering as well as biotechnology themes. The topics range from reaction technology, energy supply, analytics, process design and safety through to biotechnology. The congress programme lectures provide insights into current research activities and new scientific results. ACHEMA congress topics: • Biotech for Chemistry • Chemical Engineering • Flexible Production • Future Energy Supply • Industrial Water Management • Laboratory Technology • Labour and Process Safety • Materials and Material Processing • Mixing and Separation Technology • Pharmaceutical Technology • Raw Materials and Alternative Feedstocks • Reaction Technology
omprakash@inorbittours.com
AUTOMATION
AutoPIPE CONNECT edition now includes ASME B31J Bentley recently announced that the AutoPIPE CONNECT Edition now supports ASME B31J piping code document calculations. The addition increases the accuracy of the stress intensification factors for tees based on the work done with FEA for 2012 and newer B31.1 and B31.3 codes. With ASME B31J, engineers can now access a feature technology preview that enables them to apply wind loads to their structural steel as well as their piping. This new analysis capability increases accuracy and more closely
SEPTEMBER 2017 | www.engrreview.com
simulates actual conditions, such as the ability to visualize wind loads applied to the structure. Additionally, AutoPIPE CONNECT Edition features an enhanced user interface that includes an updated ribbon toolbar. Users can easily find commands using the new Search Command feature, a capability that offers instant access to command buttons and allows users to quickly perform powerful analysis on models of all sizes. As a CONNECT Edition application, AutoPIPE now
includes CONNECT Advisor, whichempowers each user to easily master the use of their Bentley applications through personalized, in-application contextual learning. Users can browse, search, view, and interact with feature specific and workflow related learning content without ever having to exit the application. “A key to success for our users ishelping them prepare to do their best work when designing our global infrastructure,” said Phil Christensen, Bentley senior
vice president of analytical modeling. “We are excited to introduce CONNECT Advisor, which provides an at-your-finger-tips learning environment for piping designers. We want to ensure that our users can leverage the best capabilities of AutoPIPE by providing context specific content that enables them to learn quickly, and on the go, as they use the application.”
The new control system PNOZmulti 2 with up to 80% less energy consumption ‌
‌ than comparable products. The power consumption of the new base unit PNOZ m B0 is a minimal 0.8 W with 20 safe inputs and 4 safe semiconductor outputs (PL e, SIL CL 3) and a width of just 45 mm. Rely on 10 years of innovation from the market leader in safe control technology! Count on the configurable control systems, the worldwide safety standard for all machine types. The simple, graphics configuration tool saves engineering costs because you can create your safety circuit simply and intuitively on the PC. Visit us at the Hannover Messe, Hall 9, Stand D17.
Further information about the PNOZmulti Configurator: www.pilz.com + Web code: web10522 Pilz India Pvt. Ltd Office NO 102 & 202, Delite Square, Near Aranyeshwar Temple, Sahakar Nagar NO 1, Pune - 411009 Telephone: +91 (0) 20 24213994/95, Fax +91 (0) 20 24213996, Web: www.pilz.in, Email: info@pilz.in
44 NEWS
AUTOMATION
NORD DRIVESYSTEMS to showcase solutions at drinktec exhibition Nord Drivesystems, the German manufacturer draws on an extensive range of standard products with an unmatched variety of drive systems featuring aluminum cast housings optimized for wash-down. These lightweight, corrosion-proofed gearboxes, smooth-surface motors, frequency inverters, and motor starters are particularly easy to clean. NORD offers the supremely effective nsdtupH anti-corrosion surface treatment for aluminum drives, which is approved for food and drink applications in accordance with FDA title 21 CFR
Light-alloy nsd tupH drives optimized for wash-down enable efficient cleaning of plants in the beverage industry
175.300. nsdtupH drives are a durable, low-maintenance alternative to stainless steel or coated systems with lower total costs over the long term. Instead of applying a coating, the nsdtupH treatment hardens and penetrates deep into the alloy surface. Consequently, there is no applied material that could flake off. These drives can even be cleaned with high-pressure steam jets and can be regularly exposed to liquid media without any problems. nsdtupH drives are fitted with stainless steel standard parts as well as stainless steel output
shafts by default. The non-ventilated smooth-surface motors run very quietly and do not actively contribute to spreading germs. They meet current international efficiency levels. Induction motors are available with IE2/high efficiency and IE3/premium efficiency and synchronous motors with IE4/super premium efficiency.
For more information www.nord.com
ENGINEERING
AWE EUROPE comes to GERMANY
AWE Founder Ori Inbar
RE’FLEKT COO Kerim Ispir keynote at AWE EU 2016
SEPTEMBER 2017 | www.engrreview.com
RE’FLEKT, Europe’s leading technology company for industrial Augmented and Mixed Reality platforms, is bringing a major event to Munich with the support of the Bavarian Ministry of Economic Affairs: The Augmented World Expo Europe (AWE) on October 19th and 20th, 2017. The Munich start-up is a long-standing partner of the event organizer, AugmentedReality.org, as well as a sponsor and exhibitor at the US edition in Silicon Valley. Over the past months, Augmented Reality has gained a huge boost through billions in investments and announcements from Apple, Facebook and Google. Most notably, Apple’s ARKit has proven to be a major driver for the consumer market whilst the Microsoft Hololens industrial data glasses have reinforced this effect in the enterprise field. Moreover, the number of AR users is rapidly growing: in the classic and automotive industrial sectors to entertainment and retail.
Smart Glasses in the exhibition hall
“We are very proud to bring one of the most important technology events to Munich. The state of Bavaria offers excellent opportunities for start-ups and companies in new technology fields such as Augmented and Virtual Reality,“ explains the Bavarian Minister for Economic Affairs, Ilse Aigner. “For strong expansion and growth, we need events like AWE Europe. With a team of 60 employees, RE’FLEKT develops an Augmented Reality ecosystem for the industrial workplace of the future. We already have a long-standing relationship with the founders of
Participants testing live demos
AWE, Ori Inbar and Tom Emrich, and are delighted to work together on this event platform,“ explained RE’FLEKT CEO Wolfgang Stelzle on the reasons for the successful cooperation. This year AWE Europe will host over 100 top speakers and many well-known exhibitors with around 1,500 participants expected from Germany and abroad. These include international industry leaders such as the US smart glasses manufacturers Daqri, ODG and Vuzix as well as technology companies including Bosch and Wikitude. For more information www.re-flekt.com
MGM-Pubblicità(210x297)_Layout 1 08/04/13 10.33 Pagina 1
HIGH QUALITY FOR YOUR MACHINERY
MGM brake motor main features
VARVEL production lines
• TEFC 3-ph asynchronous brake motor (0.09kW-130kW) • AC 3-ph brake (no rectifier) or DC brake on request • Oversized brake disc for higher brake torque, longer life and reduced maintenance • Fine and easy brake torque adjustment (as standard) • Very quick brake reaction time • Frequent START/STOP cycle applications • Manual brake release (as standard) • Hexagonal hole on non drive end of the shaft for manual rotation • Single speed or two speeds motors • All motors designed for inverter duty
• RS-RT worm gearboxes: 28 to 150 mm centres. One stage worm, helical/worm and double worm. • RD helical gearboxes: 50 to 2300 Nm. Two and three stages. • RN parallel shaft gearboxes: 180 to 3300 Nm. Two and three stages. • RO-RV bevel/helical gearboxes: 180 to 3300 Nm. Three stages. • RG precision planetary gearboxes: 10 to 230 Nm. One and two stages. • VR dry friction speed variators: IEC63 to IEC90 1 to 5 stepless speed range, 300 to 1500 rpm. • VS planetary speed variators: IEC71 to IEC112 1 to 5 stepless speed range, 200 to 1000 rpm.
agency.com
A new generation of electric motors and gearboxes for power transmission quality from the alliance of two dynamic italian companies. For those who want quality.
MGM-VARVEL Power Transmission Pvt Ltd Ware House No. G3 and G4 • Ground Floor • Indus Valley's Logistic Park • Unit 3 • Mel Ayanambakkam • Vellala Street Chennai - 600 095 • Tamil Nadu, INDIA • Phone: +91 44 64627008 • info@mgmvarvelindia.com • www.mgmvarvelindia.com REGIONAL OFFICE: KOHLI TOWERS • 4th Floor, Dapodi • Near Bharat Petrol Pump • Pune - 411012
46 INDUSTRY FOCUS
JINDAL STEEL & POWER : The proud brand of India Mr. Naveen Jindal, Chairman - JSPL
Q. Where do you see Angul steel plant in next 5 years down the line? JSPL achieved its highest-ever revenues in FY 2016-17 backed by the highest-ever steel production. With the substantial steel manufacturing capacity addition in FY 2017-18 after completion of Steel Plant at Angul, we would grow stronger and bigger with every passing quarter. Over the next 5 years, JSPL’s 6 MTPA integrated steel plant will emerge as one of
SEPTEMBER 2017 | www.engrreview.com
the country’s most efficient steel manufacturing facility. Most importantly, the operational efficiencies of Angul will play a significant role in the Debt Reduction roadmap of JSPL to be a relatively Debt-Free company over the next 4-5 years. Q. With the new blast furnace operational at Angul, what kind of steel production expected this year? The 4 MTPA Blast Furnace, the largest in India,
INDUSTRY FOCUS 47
has doubled JSPL’s domestic steel manufacturing capacities. During this fiscal we will focus on ramping up production at our Angul facility and aim to achieve 80% plus capacity utilization levels in 6-8 months. We aim to produce atleast 5.5 Million Tonnes of Steel during this fiscal in India, which will be 60% more than last fiscal. Q, Who are the prospective buyers of Angul produce? Do you sell them in a competitive price, better than your rivals like Tata’s & others? (Could you please quote your price per tonne?) In today’s hyper-competitive world, where supply-demand balances are not only dependent on domestic equations but also prone to global dynamics, market forces drive right pricing of each product category. What becomes paramount is to be the most cost-efficient producer in each of the category of steel we produce. That is the primary focus integral to the operational excellence philosophy practiced at JSPL. The Integrated Steel Plant at Angul comprises of a 4 MTPA Blast Furnace and a 2 MTPA DRI plant. The 3 MTPA SMS facility further feeds the downstream 1.2 MTPA Plate Mill and 1.5 MTPA Bar Mill Units. We also have substantial capacities of global scale to produce semis. The price per ton of the diverse range of steel produce at Angul Plant differs substantially. The Bar Mill caters to the robust demand for the Jindal Panther TMT Rebar range. The Plate Mill at Angul has capability to produce plates upto 5-metre width. The Plates produced at Angul are being used globally in critical applications like Oil & Gas pipelines, Shipbuilding, Pressure Vessels and a plethora of Industrial Applications, where longevity and durability over decades of useful life is paramount. Q. What is total debt of JSPL till now? What is company’s strategy to reduce debt? The cancellation of Captive Coal Blocks and payment of an additional levy of over Rs. 3300 crore had come as a big blow for JSPL & other companies in many ways. Firstly, we had to pay the huge amount of additional levy, made applicable since 1993 till 2014, within 3 months. In such a short time, we were left with no option but to take debt and make the payments under protest. That took our consolidated debt
to Rs. 46000 to 47000 crore levels, and added a significant amount to the interest outgo. Our domestic steel assets carry a debt of Rs. 24000 crore levels, which is not too high considering the size and scale of assets. The power business under Jindal Power Ltd. with a generation capacity of 3400 MW has a debt of around Rs. 8000 crore. The balance Rs 14,000 crore debt is linked to our global operations that include a 2 MTPA Integrated Steel Plant at Oman and Coal Mining operations of 6.2 MTPA spread across South Africa, Australia and Mozambique. Today as we speak, all our capacity expansion projects have been successfully completed, without taking any additional debt during FY 2016-17. The focus is now to sweat these assets of global scale to optimum levels. The cash generated over the next 3-4 years will reduce the current debt levels substantially. Q. As the company was in talks with few players to sell assets, are you still mulling any plan to sell stakes in Indian operations to cut debt? Is there any plan to sell stake in the company’s Oman unit? JSPL is in the business of selling steel not steel plants. We do keep getting inquiries from multiple players for our world-class assets on a regular basis. We value our assets, and we will continue to nurture them with the same dedication and commitment we have built them over the years. We are open to looking at equity investors partnering in the growth of JSPL at a fair value. Q. When do you expect the deal with JSW for your power plants be done finally? Is it not taking too much time? What are the issues involved in this regard? The deal with JSW Energy for sale of a 1000 MW power generation asset at Tamnar is progressing at the desired pace. We aim to consummate the agreement within the given time frame in 2018. Q. Lastly, could you please give quick comments on steel market going forward? India has a huge latent demand for steel for its Infrastructure-creation roadmap. Today, the per capita consumption of steel in India stands
around 60 Kg as against the global average of 217 Kg. We do not see any major issues on either the demand front nor the supply aspects. The most important issue that India has to address is by bringing the duty, royalty and taxation regime for ores at par with global steel producing nations. Likewise, some major steps need to be taken to reduce logistics costs and turnaround times. With the Government all set to give preference to “Made In India” steel for India’s infrastructure creation, we are confident that the much needed policy initiatives to boost the intrinsic strength of domestic steel sector would be implemented in the coming months. Q. What is your view on the GST regime? GST is a progressive step that would strengthen the economic fabric of India. The taxation on steel and power sector gets simplified and rationalized to a certain extent. Ultimately, a uniform GST regime is Good for the Country and Good for JSPL. Q. How do you think will JSPL participate in the forthcoming growth of steel sector in line with the National Steel Policy targets of 300 MTPA by 2030? At this point of time JSPL has created substantial capacities that can cater to the emerging demand for “Made In India” steel. We aim to swear these assets to the optimum levels before embarking on further expansion plans. Some of our unique product range like Head Hardened Rails, which till now are being imported, can effectively address the rapid creation of Metro and High –Speed trains which are key emphasis areas identified by the government. Likewise, being the country’s only private sector producer of Rails, we aim to participate in the exciting expansion plans of the Indian Railways. With a 1 MTPA of Rail Manufacturing capacity, JSPL can emerge as a reliable source of Rail Tracks in the country’s railroad plans. Similarly, JSPL’s range of Plates, Beams and Structural Steel products can substitute the current imports substantially to contribute to the success of the Make In India initiative. By 2030, we would aim to have a higher share of domestic steel production capacity than the levels at which we stand today.
www.engrreview.com | SEPTEMBER 2017
48 COVER STORY
Expanding horizon through technology excellence
A. Venkatakrishnan, Market Consultant – INDIA PC|SCHEMATIC A/s
SEPTEMBER 2017 | www.engrreview.com
COVER STORY 49
Q. Please brief us about company’s Indian & global infrastructure? Our global infrastructure platform consists of a worldwide network of dedicated distributors, selling our electrical CAD software, PC|SCHEMATIC Automation. This infrastructure has been carefully nurtured since 1978, when our company was founded. Beyond selling our software, these distributors provide high quality training and technical support to our many international customers. In India, we are expanding our network of distributors. This network guarantees that we can always provide high quality training and technical support to our many Indian customers. Q. Please also highlight the latest initiatives in your industry domain? We find it important to make it easy for our users to create professional electrical documentation following international standards. This is for instance very important when exporting machines to countries that requires electrical documentation according to standards. Therefore, we recently updated our bestselling handbook “Electrical documentation according to standards”, which makes it very easy for professionals implement the electrical standards. Q. What are the market opportunities for your company’s products in India? Fortunately, there are many intelligent and well-educated professionals in India, that clearly understand how they can save time and money using our software. So we continuously have a huge amount of professionals downloading the free version of our software, PC|SCHEMATIC Automation 40. As long as professionals continue downloading our software, and as long as
we continue the positive dialogue with these professionals, our market continues to grow. The number of prospects are continuously increasing, and we expect a dramatic increase in the number of sold licences on the Indian market. Q. What is the future prospect for your industry? Many professionals in the Indian market have already realised, that PC|SCHEMATIC Automation is a very advanced electrical CAD software that is extremely easy to work with. Our new YouTube channel makes it even easier to get started working with motor control circuits, house installations and plc’s. So it has become even easier getting started creating professional electrical documentation. As the market becomes more mature and open to following the international standards, the market will also find that PC|SCHEMATIC Automation is the best product for following these standards easily – as it is also the best product for easily setting up individual company standards, in order to work as competently and effectively as possible. Q. Are there any plans for expansion & new investment in terms of product development or new technology adoption to cater the demand of the industry? We have always developed our software in close dialogue with dedicated professionals in the industry. This very close dialogue has been the key element in turning our software into such a strong product, and has made PC|SCHEMATIC Automation so easy to work with for electrical professionals. We are also active members of the relevant standards committees in order to ensure, that our software follows the internation-
al standards, and to ensure that the standards develop in the right direction for professionals worldwide. Therefore, we also have a very clear picture of which new products the industry needs. This deep knowledge is our solid foundation when further developing our electrical CAD software, PC|SCHEMATIC Automation, as well as when developing new software products. We therefore always invest in meeting the needs of the industry in each of the annual version releases of PC|SCHEMATIC Automation. Q. What is the top line product range & Are there any plans to launch new products? Our top line product is definitely PC|SCHEMATIC Automation. Recently we released the PC|SCHEMATIC Cable manager software for managing and routing cables, and easily keeping track of all elements in cable frameworks at construction projects. We expect this product to become almost as successful as the Automation software. Q. What is your vision for your company? The vision for us at PC|SCHEMATIC is very clear: We want to keep PC|SCHEMATIC Automation in the position as the most powerful and intuitive electrical CAD software on the market, at a still reasonable price. Therefore, we continuously make our software more powerful, while always focusing on presenting these new advanced functionalities intuitively to our many international users. However, the most important for us, is that we help our customers to achieve success. Because when our customers succeed, we succeed as well. This is the very foundation of how we run our business. In India as well as internationally.
End user meet at Mumbai with PC SCHEMATIC Team www.engrreview.com | SEPTEMBER 2017
50 INDUSTRY FOCUS
‘India is witnessing tremendous growth in the Solar & Railway Sectors’
Leoni, a leading European provider of cables and cable systems to the automotive sector and other industries, has enhanced its location in Chakan near Pune. The company inaugurated an electron beam accelerator on September 6, 2017, which allows providing high-performance cables to customers from various industries such as railway and solar. In this interview with Huned Contractor, Pushpendra Singh, Managing Director, Leoni Cable Solutions (India) elaborates on the company’s plans of comparatively more expensive, usually more difficult to process, high-performance products. The e-beam process makes cables, for example, more dimensionally stable when subjected to heat, more resistant to chemicals, solvents and temperature fluctuation as well as harder and more resistant to abrasion.
Mr. Pushpendra Singh, Managing Director, Leoni Cable Solutions (India)
Q. Could you elaborate about the extension of the manufacturing facilities in Pune? Leoni has invested more than Euro10 million into the expansion of its Chakan location. Now, the combined production area has increased to more than 20,000 square metres and a capacity to manufacture 80,000 kilometres per year of electron beam cross-linked cables, which ensure a higher degree of safety, superior performance and greater efficiency. In the e-beam process, Leoni treats its cables with extremely accelerated electrons, thus cross-linking their chemical structure. As a consequence, the cables obtain the properties
SEPTEMBER 2017 | www.engrreview.com
Q.When did Leoni first began their India operations? We began to develop this market in 2010 with an engineering office and a manufacturing facility for automotive wiring systems. Since the opening of the Chakan cable plant in 2013, we also have a strong foundation in the country with regard to special cables for dynamic industries. Now, Leoni’s new commitment will help us to further innovate and create beneficial solutions for India’s economy. The Chakan facility will drive synergies and economies of scale both for our domestic operations as well as exports. Q. Why is the company focusing on manufacturing cables for solar equipment and the railway sector? India is witnessing tremendous growth in the solar and railway sectors with the government’s plan to increase the share of renewable energy in the country and set up high-speed trains and metro railways. Solar power in India is a fast developing industry. As of June 30, 2017, the country’s solar grid had a cumulative capacity of 13.11 GW. India quadrupled its
solar-generation capacity from 2,650 MW on May 26, 2014 to 12,289 MW on March 31, 2017. The country added 3.01 GW of solar capacity in 2015-2016 and 5.525 GW in 2016-2017, the highest of any year, with the average current price of solar electricity dropping to 18% below the average price of its coal-fired counterpart. In January 2015, the Indian government expanded its solar plans, targeting USD 100 billion in investment and 100 GW of solar capacity (including 40 GW from rooftop solar) by 2022. India’s initiative of 100 GW of solar energy by 2022 is an ambitious target since the world’s installed solar power capacity in 2014 was 181 GW. Then there is the scope provided by metro rail installations. The metro rail network in the country is increasing with the mass rapid transit system emerging as one of the best solutions for urban transportation. Even as eight metro rail networks covering a length of 370 km are operational in the country, over two dozen more projects are lined up.The cities that have lined up their plans include Pune, Nagpur, Ahmedabad, Chennai, Vijayawada, Kozhikode, Indore, Bhopal, Patna, Guwahati, Kanpur and Varanasi. All this will definitely open up more opportunities for us since the need will be for cables of the highest quality benchmarks along with emphasis on safety. The new facility will also help us make cables that will last much longer – up to 20-25 years. Q. Will India also be a hub to export to neighbouring countries?
52 INDUSTRY FOCUS
Production of railcar jumper system (L-R) Florian Hettich, SVP-Business Industrial Solutions, Leoni AG; G K Pillai, MD and CEO, Walchandnagar Industries; Vinay Kumar, MD, Greenko; Pushpendra Singh, MD, Leoni India; and Jerry Cummins, SVP-Projects, Leoni AG
We are already exporting our cables to the Middle East, Australia, Africa, South East Asia and other regions in the Asia Pacific sector. But yes, the enhanced capacity will support our export drive too. The Asia Pacific region is currently contributing 15-17% in terms of exports and this share may go up in time to come. Q. Has Leoni also been influenced by the ‘Make in India’ campaign? Yes, I think the ‘Make in India’ initiative is a step in the right direction. The Indian economy is rising upward and this implies multifarious advantages for the manufacturing sector. We at Leoni think that setting up operations in India has been the right choice because today we have good infrastructure, availability of power and above all, skilled manpower. Also, our belief is that we can contribute to the Indian economy with our operations here. For instance, we have trained a good number of people who are now working on our production floor. Q. The cable market in India is highly competitive. How will Leoni find its niche? It is true that the cable industry has many players but there is also the factor that India is growing at a fast pace and there are more opportunities to tap. For example, there is the project of developing 100 smart cities. This will require a huge amount of cabling. Further, India is also an automotive hub and companies that make special automotive cable harnesses will continue to find a demand for their products. As for us, we bring with us 100 years of experience and skills. The name Leoni
SEPTEMBER 2017 | www.engrreview.com
stands for first-class competence in wires, cables, wiring systems and related products. Our innovative solutions are used in the global automotive industry as well as in key industrial sectors such as telecommunications, IT, health and energy. As a global supplier of wires, optical fibers, cables and cable systems, we have been keeping pace with the developments of the last few decades as our world has become more densely networked. This has made us a sought-after partner and development supplier to leading international industrial companies. We work in close partnership with our customers and we also use our ideas and expertise to help them reduce their overall environmental impact. More than 82,000 highly qualified and motivated employees work together in 31 countries to maintain and expand our position as a global market leader. Everything we do is focused on understanding our customers’ requirements and delivering a tailored solution that precisely meets those needs. We were one of the world’s first cable manufacturers to develop a holistic sustainability concept for “green technology”.
Solar flat wire
This concept underlines our clear commitment to environmental responsibility across the entire product and value chain. Q. Will the Pune plant move towards total indigenisation? Our focus surely will be on complete indigenisation but there are certain raw materials for which we have to necessarily depend on foreign imports. For example, copper ore has to be imported even though the processing is done in India. Q.Your focus is on solar energy. What about wind energy equipment manufacturers? We already have a strong presence in that segment too and we have been supplying fiber optic cables to several OEMs in the space of wind energy equipment. Our next target sector would be medical equipment. Q. Could you provide the latest financial data for the company? We generally release financial figures for the group as a whole and not specifically for individual regions. Leoni continued its growth trajectory in the second quarter of 2017 and thereby outperformed expectations. Consolidated sales rose by about 8% year on year to Euro 1.24 billion in the period from April to June (previous year: Euro 1.15 billion) and by more than 9% to Euro 2.44 billion in the first six months (previous year: Euro 2.24 billion). Leoni generated most of this growth from its own resources. It was based on the continued, good demand from the global automotive industry. The higher price of copper than in the previous year also exerted a beneficial effect.
Your Industry. Our Solutions.
Get the Choice You Want with the Features You Need!
More than 100,000 products to choose from designed to deliver uniform performance for high quality results • Premium Lab Products: Lab Reactors, Reaction Stations, Hot Block System, Inline Disperser, Kjeldahl Nitrogen/Protein Analysers, TCLP, Titrators, Polarimeters, and Metal Digestion • Mixing & Grinding: Stirrers/Mixers & Homogenisers, and Dry Mills • Electrochemistry: pH Meters & Ion Meters, Spectrophotometers, and COD/BOD • Temperature: Baths & Circulators, Ovens & Furnaces, and Heating Mantles • Safety & Test Instruments: Safety Cabinets, Gloves, PPE, Sound Meters, Infrared Thermometers, and Light Meters • Pumps: Peristaltic, Drum and Barrel Pumps • General Equipment: Centrifuges, Ultrasonic Cleaners & Processors, Shakers, Viscometers, Lab & Process Filters, and many more…
022-6139-4444
1-800-266-1244
response@coleparmer.in
ENGINEERING REVIEW |
53
| September 2017
ColeParmer.in
54 INDUSTRY FOCUS
“MEXICHEM is continuing to expand across the sub-continent” In this interview with Huned Contractor, Krishna Joshi, VP - Compounds Business, AMEA (Asia-Middle East-Africa), Mexichem, reveals the company’s plans about setting up a plant for making thermoplastic compounds in India
S
Krishna Joshi, VP - Compounds Business, AMEA (Asia-Middle East-Africa), Mexichem,
SEPTEMBER 2017 | www.engrreview.com
ome of you may be unfamiliar with the Mexichem name. If so, then many wire and cable companies in India will probably be more familiar with the name AlphaGary and its products in this market – SmokeGuard Plenum, Megolon LSZH/HFFR compounds, amongst others. In 2011, Mexichem added AlphaGary, with its worldwide specialty plastic compounds sites, to its existing portfolio of plastic compound businesses. AlphaGary’s technology, knowhow and its supply chain capabilities have helped to make Mexichem become a leading global player in terms of innovation, product diversity, international manufacturing capabilities, quality and service. The big news is that Mexichem’s compounds business has announced the construction of a completely new thermoplastic compounding plant at Goa in India, designed to produce ‘speciality thermoplastic compounds’ (including locally customised products) – with a strong focus on the wire and cable industry. The new plant is expected to be operational by early to mid-2018. In Phase I, the plant is designed to manufacture 12 - 15 KT of plastic compounds every year. This site will cater to customers not only in the Indian sub-continent, but also in the Middle East and ASEAN countries. Commenting on this development, Sameer Bharadwaj, president of the Mexichem compounds business, said, “We have great faith in the Indian market and in its highly skilled and motivated workforce. That is why Mexichem is continuing to expand across the sub-con-
tinent. The new plant at Goa will produce specialty thermoplastic compounds based on both PVC and non-PVC polymers, with a strong focus on flame-retardant compounds (specialty PVC-FR and LSZH/HFFR) for the wire and cable industry. In addition to our complete range of existing wire and cable compounds, the site will be geared to meet the specific local needs of our customers in this region. The onsite, fully equipped research and development department that will work on product development projects to support local customers will have access to all global technologies and will work in close coordination with our global technology teams.” In this interview, Krishna Joshi, VP - Compounds Business, AMEA (Asia-Middle East-Africa), elaborates about the company’s plans for the India market: Q. Could you provide an overview and history of Mexichem’s global operations? Mexichem is a global chemical and petrochemical company with annual sales of USD 5.7 billion and a global leader in plastic piping. The company contributes to global development by delivering an extended portfolio of products to high-growth sectors such as infrastructure, agriculture, housing, datacom, water management, automotive, consumer goods, healthcare, among others. With operations in over 30 countries, 120 facilities worldwide and more than 18,000 employees, the company has a track record of successful inorganic growth through acquisitions such as Amanco, Wavin, Polyone Specialty Resins, Ineos Fluor, Alpha Gary and Vinyl Compounds. Mexichem has recently announced its intent to acquire Netafim, the world’s largest drip irrigation piping solutions provider, which would make revenues close to USD 7 billion. The compounds business at Mexichem operates
56 INDUSTRY FOCUS
out of sites in the US, UK, Mexico and Colombia and is looking at establishing a new state-ofthe-art compounding facility in India to be fully operational in 2018. Q. What is the reason for choosing to set up a plant in Goa? We are looking to leverage existing capabilities in Goa where Mexichem’s Dura-Line business already has manufacturing operations and this gives us an advantage from a project management perspective and administrative support. Q.What is the range of the products that will be produced in the Goa plant? Our Goa investment will seek to replicate the full breadth of Mexichem’s compounding capabilities to support growth in India as well as the broader Asian market. We will produce compounds for the wire and cable, medical, automotive, consumer and general industrial applications. Q. Since Mexichem is known for its specialization in wire and cable products, could you provide more details? Mexichem’s PVC-FR and LSZH compounds designed for a variety of electrical, electronic, and voice and data wire and cable types were
created to achieve the balance necessary for fire performance as well as electrical and mechanical attributes. Whether designing copper or fiber optic cables, our customers benefit from our extensive experience in this market sector from basic flame-retardant PVC materials to low smoke halogen-free compounds intended to support high-speed data transmission. Our extensive list of FR PVC, specialty low-smoke plenum PVC, and low smoke halogen-free (LSZH/HFFR) compounds have undergone rigorous global testing standards on a variety of cable designs. For rugged industrial applications, our TPE, TPO, TPV, and TPU materials offer a variety of features to answer severe weather and environmental conditions. Q.What is your estimate about the market size for thermoplastic compounds in India? It is difficult to put an exact number on the market size for thermoplastic compounds, although we do have our own confidential estimates. We believe that the underlying fundamentals of the Indian economy support stable growth. Q.Will the India plant also cater to exports to neighbouring countries? The operations we are planning to set up in India will have the ability to serve not only India but also other countries in the region. So, yes we will leverage our operations in India to support growth in neighbouring markets such as the Middle East and South East Asia. Q. How much will be the initial investment in the plant and associated infrastructure? We have not disclosed the amount of our transaction
SEPTEMBER 2017 | www.engrreview.com
publically. We are still working out details of the investment. But our intent and goal is clear and that is to bring to India, the capabilities that have made Mexichem’s specialty compounds successful in other parts of the world. Q.What will be your strategy for growth in India? We see Asia and India, in particular, as an attractive and sustainable growth market for specialty compounds due to the increasing need and focus on infrastructure, energy and durable goods related investments. Our growth strategy is to build from our strong capabilities in the US and European markets. We aspire to represent the highest quality in the markets we serve, which will include wire and cable, medical, automotive, and other industrial segments. Mexichem brands such as Megolon®, Smokeguard®, Garaflex® and Alphaseal® have established themselves as leaders in their markets and our effort will be to reinforce those exact capabilities for the benefit of customers in India and the broader Asian region. Q.What kind of specific research and development will the India plant undertake for local customers? As we interact with customers in the region, we fully anticipate a need for local research and development to support domestic growth. We will invest in building a world class R&D organisation in India focused on delivering solutions relevant to the local market while leveraging Mexichem’s capabilities. Our current plans include investments in material characterisation, performance testing, product and process development as well as applications development and testing support at the customer interface.
23,000+
Catalog Springs
Plus!
Custom Springs
To Meet Your Specification.
ISO 9001 Registered
Request a FREE Catalog More than 340 pages of parts and specifications
Call: +91 80 49376666 Visit: leespring.in Fax: +91 80 49376699 Email: india-sales@leespring.com
58 INDUSTRY FOCUS
A spotlight on clean, smart and renewable energy The Middle East Electricity exhibition will return to Dubai from March 6-8, 2018 at the World Trade Centre. In this interview with Huned Contractor, Anita Mathews, Group Director-Industrial Group, Informa Exhibitions, elaborates about what the show will offer to exhibitors, delegates and visitors
P
Anita Mathews, Group Director-Industrial Group, Informa Exhibitions,
ower was definitely the key word at the Middle East Electricity and Solar Middle East shows held in Dubai from February 14-16, 2017 where exhibitors from around the world showcased the latest products and technologies in the domain of power generation, distribution and transmission and, more importantly, the harnessing of solar energy. The inaugural half-day ‘Energising the Smart City Conference’ was one of the highlights, featuring sessions on how best to create innovative urban energy solutions. Municipal leaders, electricity solution providers, and research communities participated to discuss how to reach a sustainable energy mix that adequately supports rising energy demands. The conference explored such topics as how to better manage a city’s energy, how to improve the energy products used by cities, and how to make cities 100% renewable. The show will now return in 2018 with new themes. Excerpts from the interview: Q. What will be the highlights of the forthcoming MEE show? Although we aren’t carrying our ‘Smart Cities’ theme over to our 2018 edition, we are still very much putting the spotlight on clean, smart and renewable energy for the next year. One of the ways we are supporting this is through a brand-new section of the show called ‘Energy Storage and Management’ (ESMS). When we looked at introducing ESMS as a standalone product sector to our show floor, we were met with some pretty significant indicators that this is what the industry wants. Over 36% of MEE 2017 visitors expressed an interest in energy storage and energy management. There is projected revenue of USD 3 billion in the MENA energy storage market by 2025 and 1.4 GW
SEPTEMBER 2017 | www.engrreview.com
projected capacity of deployed energy storage in the MENA region by 2025. Located alongside our solar segment at MEE (formally Solar Middle East), ESMS will offer buyers from across the MENA region a platform to source products and services specifically for renewable energy generation projects. Products such as smart meters, home automation solutions, battery banks (load banks or micro-grids), battery management systems and automotive/e-mobility will all be showcased as we aim to provide an end-to-end offering to our visitors. Albeit still in its production phase, we will also once again offer a wide range of free-to-attend content streams in 2018. Attendees can learn about the latest technologies at exhibitor-led technical seminars, take a wider look at the industry with our conference series, advance professionally with CPD-accredited workshops, and catch up on essential codes and regulations in the consultants’ arena. As and how the topics and speakers are confirmed we will be announcing them on our website, so be sure to check in regularly to stay up-to-date. The fifth edition of the ‘Future Generation Competition’ will also be taking place, giving students from the UAE universities a platform to present their own projects and technologies within the renewable energy segment. The shortlisted entries will have the opportunity to present their projects to the public as well as a panel of judges. Due to how well it was received last year, we are keeping the segmented floor plan, making it far easier for visitors to connect with the companies they need to meet. We will also be running a VIP meetings programme for our exhibitors to meet representatives from utilities and municipalities across the MENA region as well as our B2B meetings programme. This will facilitate our ex-
60 INDUSTRY FOCUS
hibitors in making essential connections across the industry and the region. Q. In terms of figures, how has participation from exhibitors and visitors improved over the years? The 42nd edition of Middle East Electricity saw a tremendous turnout. Over the three-day event we welcomed over 21,000 visitors across 15 halls covering 78,533 sqm of floor space. In terms of exhibitors, we hosted 1,615 companies from 66 countries, and produced 24 different country pavilions. These figures will give you an idea of the true international reach that Middle East Electricity pulls in every year. Q. What about lighting products? We will have a special section for industries engaged in making lighting products. In fact, a huge increase in demand for lighting products and services at the event and a rapidly growing regional market have made the ‘lighting hall’ one of the busiest areas of the exhibition, attracting top level contractors, consultants, lighting designers and more buyers from across the MEA in increasing numbers to source suppliers. The Middle East lighting market is experiencing a period of significant growth, with rapid
SEPTEMBER 2017 | www.engrreview.com
acceleration in the adoption of LED technology across the region. Major international events such as Dubai Expo 2020 and the FIFA World Cup in Qatar 2022 will guarantee this growth is sustained, with large-scale demand in the hospitality and construction sectors. The products that will be on display will include aircraft warning lights, indoor lighting control systems, lighting design services, emergency lighting, streetlight control systems, explosion-proof lighting for hazardous areas, lighting control systems, lamps - discharge and special lamps, plugs and sockets, LED luminaires, lighting ballasts, lighting diffusers and louvers, lighting equipment and fittings, lighting fixtures, lighting towers, outdoor lighting and floodlighting, street lighting and poles, and other lighting products. Q. Will there be any special segment for transmission and distribution companies? MEE is the international meeting point for all professionals associated with the transmission and distribution of electricity. For more than 40 years the exhibition has been offering a platform for manufacturers and distributors from the entire value chain to meet their clients, capture new business, and network with the
industry. Some of the products that will be on display will include cables and cable management systems, cable installation, electrical distribution equipment, switchgear and control, transformers, instrumentation, test and measurement, safety and protection equipment, power transmission, etc. Q. Are there any seminars and conferences scheduled for the show? Which are the themes these will focus on? Leveraging Dubai’s hub location and ambition to become the world’s most sustainable city, Middle East Electricity will build on previous years’ conference content and seminar streams and launch the region’s first ‘Global Smart Energy Summit’. A truly global event, it will unite the region’s government energy sector leaders, regulators, utility companies, contractors, consultants and energy end-users for three days of dialogue though leadership and networking with smart energy pioneers from around the world. The main themes up for discussion at the summit will include regulatory and subsidy reform, transformation through digital technology, demand response, smart cities and urban infrastructure, smart grids, renewable energy, and data and digitization.
62 INDUSTRY FOCUS
“We are the most preferred choice for Industrial Applications” In this interview with Huned Contractor, P L Muthusekkar, Managing Director, NORD Drivesystems India, elaborates about the company’s operations, products and plans
M
P. L. Muthusekkar, Managing Director, Nord Drivesystems India
SEPTEMBER 2017 | www.engrreview.com
echanical and electrical solutions manufacturer NORD Drivesystems, part of the German company Getriebebau NORD, is upbeat on opportunities in India and the region with its wide range of drivesystems for multiple industrial applications. The German family-owned company, founded in 1965, has grown to be a Euro 600 million conglomerate with presence in over 36 countries. After opening a 13,300 sq. metre factory in Pune in 2008, the company has built a strong client base across a number of sectors, including more than 15 airports in the county for their baggage-handling systems as well as coal handling and a number of applications in the manufacturing sector. Speaking on the sidelines of a recent meeting where the company introduced ‘Extra Mile Service Vehicle,’ an Indian innovation to offer service at the doorstep of the customer, P L Muthusekkar, the company’s managing director, said, “India and the South East Asia are major markets where NORD Drivesystems find application. By default, we are the most preferred choice for various industrial applications and in other segments where movement of material is automated. As the manufacturing sector grows in India, and airports expand, we expect to play a larger role with our systems.” The company’s customers are drawn from various industries — right from steel to cement, from food and beverage to textile. “Our products enable them to achieve that distinct edge,” Muthusekkar said. Excerpts from the interview: Could you provide an update about NORD Drivesystems’ India operations and history? We opened a 13,300 sq. metres factory in Pune in 2008 after we had established a sales branch in 2005. Our Pune plant has enabled us to provide quicker and more comprehensive sales and customer service in India and all over the subcontinent. NORD customers in India can rely on our strong team of local specialists who serve all states and territories and neigh-
bouring countries; giving support from early planning stages offering total solutions all the way through to delivery, assembly, and regular maintenance operations. Having our own production facility here also gives us total control over the top quality of the parts and systems customers have come to expect from us. NORD India has reached a production capacity of more than 30,000 units per year and includes mechanical, electrical and electronic products in drivesystems. Our client spread here has touched almost every industry such as steel and metals, infrastructure, cement, textile, packaging, airports, pharmaceuticals, chemicals, pumps, effluent treatment, material handling, robotics, cranes, automobile, dairy, beverage, packaged food, agriculture, and much more. Could you provide a case study of how the company managed to achieve energy saving through a combination of energy-optimised motors and high-efficiency gear units for any client in the engineering sector? NORD develops its own motors and supplies them to all the major markets throughout the world. Our motors are specially designed to adapt with gear units and our own developments ensure a high level of independence from external suppliers. Therefore, we provide our customers with the key advantage of short and highly dependable delivery times. NORD motors are optimally matched to gear units and frequency inverters from our own production and are available with an unusually wide range of options. A NORD application takes advantage of a VFD control to vary the speed of the motor during the process to save energy and reduce machine stress. We offer customised motors to meet special requirements and provide cost-effective solutions to our customers. The NORD high-efficiency gearbox combined with premium efficiency motors IE2, IE3 and IE4 form highly efficient motors which save up to
Process monitoring without the bottlenecks
Reduce bottlenecks and scrap with quick and easy process monitoring using the Renishaw Equator™ comparator Join hundreds of manufacturers worldwide who have increased flexibility and inspection capacity with the low cost
Process Monitor software for the Renishaw Equator comparator allows users to view an instant status monitor
Equator comparator.
bar chart of last measured features, historical results for the feature selected, and three status displays allowing management of re-mastering. The limit for re-mastering
• Low cost increase of inspection capacity • Flexibility to inspect multiple parts • Insensitivity to workshop temperature change
can be set on the basis of temperature drift, time since last master, or by number of parts measured.
• Easy integration into automated cells • Low cost of ownership - no periodic calibration or maintenance
For more information visit www.renishaw.com/equator
Renishaw plc New Mills, Wotton-under-Edge, Gloucestershire, GL12 8JR United Kingdom T +44 (0)1453 524524 F +44 (0)1453 524901 E uk@renishaw.com
www.renishaw.com
64 INDUSTRY FOCUS
40% power. Q. What are the emerging demands for energy saving in the Indian industry? India has been gearing up for Industry 4.0, surpassing another industrial revolution and more into automation and upgrades in technology. Drive and motion technology industries are considering drive units which can stand up to harsh conditions, especially those that are highly energy-efficient. New trends in drive technology are high efficiency super premium motors (IE2 - IE3 - IE4), intelligent decentralised drives, high level of automation, Industry 4.0-ready products, IOT, etc. Q. How is NORD Drivesystems gearing up to meet such demands? Today customers expect highly energy-efficient products with a complete focus on total cost of ownership. In addition to reduced energy consumption, all energy-efficient NORD motors feature a very durable, low maintenance design. In terms of power saving, the maintenance cost is reduced up to 40% and while considering the oil change interval the maintenance cost is 300% lesser as the intervals are fewer. NORD fulfils all of the current efficiency regulations and supplies a wide range of energy-saving motors for the international market, with which operating costs can be considerably reduced. The company’s research and development team focuses on product improvement and meets all the customer expectations. High-efficiency NORD products clubbed with efficient gearboxes that are used along with super-pre-
SEPTEMBER 2017 | www.engrreview.com
mium efficiency motors and intelligent variable frequency drives (VFD) is the perfect formula for up to 40% energy savings for our customers. The NORD heavy-duty, one-piece housings are precisely machined for this purpose. They are sturdy in terms of design and can take more loads. The casings also have less mechanical components that reduce any chances of failures of the device. Q. What is the company’s expansion strategy for the next 2-3 years? Our recent innovative step has been the introduction of the ‘Extra Mile Service’, a service vehicle we have planned to expand in terms of providing after-sales service all over India. This will be based on customers’ needs where it is not possible to send the products for servicing to our factory. Also, under the aegis of the ‘Make in India’ programme, there is a continuous flow of new projects that industries are developing and our production is geared up to meet that demand. In the future we are also planning for additional investment for warehousing and next year we are planning for expansion in Chennai in order to cover and service the market in the southern part of the country.
Q. Does the company export its products and solutions to neighbouring countries? If so, could you provide the percentage of exports to total sales? The company does cater to countries in South East Asia like Sri Lanka, Bangladesh, Myanmar, etc. NORD is a well-known brand in gear motors and gear boxes that uses the best of German technology and therefore we have set our roots in many regions. On an average, our export grows by a significant percentage annually. Q. Are there any emerging sectors that the company would like to tap? Railways and defence equipment are the key emerging sectors in the near future in India and NORD is seeking to grow its business to tap the opportunities that will be available. Q. What innovations in terms of products, after-sales market or promotion can your clients expect this year? As mentioned earlier, ‘Extra Mile Service’ is a service vehicle that we launched in August to focus on after-sales service. Meanwhile, two new variable frequency drives were also launched in the month of July in India in the out electrical drives product category. We have also started offering new additions in sizes of our industrial gear units in order to cover the maximum range possible.
Superior Solutions for
Reactive Power Compensation. PFC controller
Fuses Capacitor contactors M 3–
Thyristor modules
M 3–
Reactors Power factor correction system with filter circuit reactors for reduction of harmonics.
PFC capacitors
EPCOS PFC capacitors
EPCOS key components
• SquareCap: ND, HDLL, SHD
• PF controllers
• PhiCap: ND, HD
• Capacitor contactors
• PhaseCap: Gas-filled
• Thyristor switching modules
• APP: LV, MV
• De-tuned filter reactors
66 INDUSTRY FOCUS
‘Numeric is extremely bullish on Indian UPS market’ Numeric, a leading UPS manufacturer and a power quality solution provider, is sensing huge opportunities in the Indian UPS market given the emphasis on digitization and infrastructure. The company recently launched new products targeted at Datacentres, IT, industrial, healthcare, office and commercial sector. To know more about the company’s India-specific strategy, Shweta Nanda spoke to, Palash Nandy, Chief Commercial Officer, Numeric, who gives us an insight into the latest trends in the UPS segment, Numeric’s aggressive growth vision and its unique differentiator. Excerpts:
Palash Nandy, Chief Commercial Officer, Numeric India,
SEPTEMBER 2017 | www.engrreview.com
Q. How has the UPS market evolved over the years? Update us about the recent trends emerging in the segment? Indian UPS market has witnessed significant growth over the past few years and currently stands at Rs 2,200 crore. When we closely look at different segments, it is the three phase and modular UPS segment that has been on a upward trajectory with 5-8% growth rate, while single phase has reported a flat growth and line interactive has shrunk by 5-6%. The de-growth of line interactive can be attributed to decreased usage of desktops. Having said that, line interactive is projected to see growth in the coming year as it will find newer applications in smaller ATMs, CCTV units, etc. When we talk about the sectors, datacentre, IT-ITeS, infrastructure, healthcare, education (specifically distance learning) and government have been at the forefront in driving the growth. With the evolution of technology, user expectations and requirements from UPS systems are also fast evolving. Broadly speaking, there are four key customer requirements. First and foremost, they expect UPS systems to be energy-efficient—promising higher efficiency with less CO2 emissions. Secondly, just as with any other product, there is a strong demand for UPS systems with compact footprint. Also, there is a noticeable trend, wherein customers expect UPS systems to have communication functionalities so that they are able to monitor and maintain the system efficiently. Lastly, more and more customers today expect their UPS systems to be environment friendly.
MOTION SEQUENCES MUST BE CONTROLLED BEFORE THEY CAN BE OPTIMIZED.
Even a single wrong move can be expensive. So how can you ensure that the motion sequences in your processes really are precise and efďŹ cient? With encoders from SICK. They will detect the exact speed, revolution, path, or angle of a movement and deliver the result directly to the process control or on the Cloud as data that is ready for further processing. They take the strain, you feel the gain! We think that’s intelligent. www.sick.com/encoders
68 INDUSTRY FOCUS
Q. UPS segment is a fiercely competitive marketplace, what is your niche? How do you stand out from the competition? What sets Numeric Group apart is a combination of two amazing advantages. Firstly, Numeric became a part of Legrand Group in 2012, which gives us complete access to Legrand’s global expertise. Secondly, we have a strong experience of the Indian market and are precisely aware of the customer requirements. So, global expertise coupled with local experience and knowledge is actually a perfect combination that we have, which is extremely difficult to beat. We like to call ourselves a ‘Glocal’ player. Another amazing benefit of Numeric is our broad and strong product portfolio and exemplary service. We are perhaps the only company with a wide product portfolio from 600 VA to 4.8 MVA catering to diverse applications ranging from small projects to large datacentres. This is further complemented by our extensive service network. We have 254 service centers and 900 field technicians, who are completely in-house and this is what we truly consider as Numeric’s asset. We, at Numeric, are constantly engaged in maximizing value for our customers in terms of technological advancement, maximizing customer friendliness in terms of ease of product usage, installation, commissioning and after sales services and provide customers the right service back up. We do not believe in only price competition. We are working hard to provide the best price vs value proposition to our customers. Q. How do you perceive India as a market? Comment on the opportunities and challenges that you see in the country in the UPS segment? We at Numeric, as well as Legrand Group as a whole are quite bullish on India. We have a plenty of reasons for that. India is experiencing fast economic growth and is one of the youngest countries in terms of workforce. UPS segment is projected to see further growth in
SEPTEMBER 2017 | www.engrreview.com
the coming years, given the country’s emphasis on digitalisation and infrastructure. The government’s smart cities project will lead to further requirement for datacenters, which in turn will lead to increased demand for UPS. On the flip side, there are definitely a few challenges. In the past there was a lack of standardization. Since March 2016, Bureau of Indian Standards made it mandatory for all UPS models, upto 5 kVA, that are sold in India to be registered with BIS. Recently, in continuation of the process BIS has started surveillance activities to ensure its implementation. This would result in better adherence to product standards and customers will be assured of the right products. GST implementation would also ensure that the incorrect commercial practices of some of the unorganized players are discontinued. The power condition specially the power quality is a big challenge and needs special adaptations to the products. Our strong R&D helps us in dealing with it. Q. What are your views regarding the government’s Make in India initiative. How is your company contributing towards the campaign? Make in India is a great initiative by the Government of India targeted towards sustainable economic growth. Globally, we have enough examples that show that nations that have strong manufacturing are registering sustainable growth. Numeric has been manufacturing in India since the last 32 years. Today, 80% of our revenue is generated from products manufactured in India through our seven plants. Local manufacturing has always been a strength of Numeric and we will continue to build on the same. We also have strong local R&D based out of Chennai. Q. Tell us about your new product line and India-specific products. We recently launched KEOR Series of Three
Phase UPS - Keor HP and Keor HPE, one-stop solution for IT, industrial, healthcare, office and commercial sector. Keor HP and Keor HPE are designed with advanced technologies and latest generation components. These intend to satisfy both user and installers by providing ease of maintenance and safety; capital preservation and reducing operating expenses. It has a 3-level IGBT inverter design that helps to improve the inverter efficiency and overall efficiency thus reducing the operational expenses. High input power factor and Low THDi reduces the cost of electrical infrastructure. Multi DSP controller in the products helps the UPS to respond faster. Intended for use in large datacentres and colocation facilities, the Keor HP and Keor HPE can offer solutions between 60 kVA to 4.8 MVA requirements. Q. Please update us about your future vision and growth plans for the company. Numeric is already one among the three biggest UPS manufacturers in India. We have been rated as the number one in Line Interactive and Single Phase in India for the past 24 years. In the last two years we have also become one of the biggest players in Three Phase and Modular UPS. We plan to continuously design new products and engage with all stakeholders of the UPS market like specifiers, IT heads, system integrators, installers, facility managers, end users etc. Our growth is driven by innovation, design and user-friendliness in our products, which are the keystones of our brand philosophy. We truly believe that technology should be an enabler, offering ease of life for customers and they should not be overwhelmed by it. We believe in driving growth and market share through solving customer’s problems and thereby gaining customer-confidence. As a consequence, new product launches will be a continuous affair throughout the coming months/years. As a company, we have aggressive growth vision. Our objective is to grow at twice the UPS market growth rate in the country.
ENGINEERING REVIEW |
69
| September 2017
70 COMPANY PROFILE
Elesa+Ganter : Quality assurance - the real challenge Elesa+Ganter tubular handles: standard or customised solutions with an ergonomic and original design
Mr. Ram Grover, Managing Director Elesa and Ganter India Pvt. Ltd.
E
lesa and Ganter: more than 70 years of leadership in the field of producing plastic and metal components for the mechanical engineering industry. Italian design and care. German performance and efficiency. We offer the widest range of products and a complete selection of standard parts with fast, on-time delivery.
Quality Assurance - The real Challenge Quality assurance specifically to machine elements industry has its own unique set of challenges, with a portfolio of thousands of products, one size fits all solution cannot work. For Elesa+Ganter, quality assurance is an absolute necessity, a philosophy that involves all company processes: from engineering to production and from logistics to marketing. Perhaps the credit goes to our Italian and German lineage. To manage 50,000 products, with a homogeneous style and design, since they come from a single source and to maintain the company’s ethical commitments with the market, Elesa and Ganter today utilise modern ERP (Enterprise Resource Planning) integrated computer systems to control every step of the production process to ensure rapid handling of goods, thus reducing delivery times and providing timely and reliable answers to customer requests.
SEPTEMBER 2017 | www.engrreview.com
Elesa+Ganter, makers of standard machine elements also offers a wide range of tubular handles that, by virtue of the wide variety of production materials, polymer, aluminium, steel or stainless steel, design and ergonomics makes it unique in size and able to meet the most varied market requirements. Some Elesa+Ganter tubular handles, which generally are widely used for manœuvering of large heavy doors in different industrial sectors, thanks to the possibility of modularity are also suitable to be used for the realisation of handrails. Elesa+Ganter, thanks to the know-how and the continuous R&D activities can also provide customised technical solutions to meet specific customer needs. For example, M.1043-HEI tubular handle, equipped with handle shanks in technopolymer and tube in glass-fibre reinforced polyester, it has been designed to provide a high electrical insulation. The different standard solutions available in the catalogue can also be supplied in different colours or personalised with wording or pad-printed or laser engraved logo. Elesa+Ganter tubular handles are available with technopolymer or metal shanks matched with tubes (diameter from 20 mm to 35 mm) in anodised aluminium, epoxy coating or stainless steel. Some executions have a special anti-rotation tube assembly system, studied to prevent rotation during manœuvering operations, ensuring a safe and comfortable grip. Versions without side supports are set up by bars or aluminium tubes according to the diameter (20
mm or 28 mm), and are also available in double curve. Completing the range, tubular handles with oval section, which thanks to the tube assembly to the side handle shanks by means of screws, offer a high stability during manoeuvring operations. Modern and ergonomic design without any protrusions or recesses for a firm and secure grip are the main features of Elesa+Ganter tubular handles. Products technical data sheets, along with drawings and tables with codes and dimensions, are available on our website
For more information Web: www.elesa-ganter.in
72 COMPANY PROFILE
Vashi Electricals, has launched an Industrial Electrical online store an eCommerce portal
V
ashi Electricals, one of the India’s largest channel partner has launched an ecommerce portal under its flagship brand name, www.vashielectricals.com, for its consumers and businesses to shop on the web. Through its portal it has began selling motors, wires and cables, switchgears, gearboxes, motors and allied electrical products online. The e-commerce portal was launched in an exclusive event held on September 08th in the Vashi Electricals Corporate Office based in Mumbai. The event was graced by the top management from Hindustan Motors, Kishorebhai & Siddharth Desai along with other senior executives from premier industrial electrical brands such as Polycab, ABB, Siemens, Omron & Connectwell. Along with these, the event was also graced by
The E-commerce Portal Homepage of www.vashielectricals.com
SEPTEMBER 2017 | www.engrreview.com
Vashi Electrical’s key customers and press members, alike. Initially, VashiElectricals.com will sell around 15,000 SKU’s from 15 different electrical brands however the expansion plan is to add more than 100,000 SKU’s and premier electrical brands in the next 01 year, said one of the key executives from the company. The e-commerce market is anticipated to be worth $22 billion in the next five years, from $3.1 billion, according to a November 2013 report by CLSA.
For more information www.vashielectricals.com
DIFFICULT MATERIALS MADE EASY
LESS CHATTER. SHORTER CYCLES. YOU CAN HEAR THE DIFFERENCE. Mastercam’s Dynamic Toolpaths deliver a consistent chip load, making difficult material easier to cut. That means longer tool life, reduced machine wear, and shortened run times. See and hear the difference at Mastercam.com/dynamic.
For more information, visit mastercam.com/dynamic
74 COMPANY PROFILE
COMPANY PROFILE 74
The Launch Event at the Vashi Electricals Corporate Office, based in Mumbai.
Madan Dodeja, CEO, Vashi Electricals Madan Dodeja, CEO of Vashi Electricals said that ‘Our Idea of e-commerce is to offer delightful experience to the Vashi Customers’ and offer a seamlesspurchase experience for consumers, and ensure that consumer gets genuine product. Our commitment of 72 hours flat delivery will ensure that the logistics is handled meticulously and our PAN India warehouses will help in achieving it”.
Suraj Dodeja, Director, Vashi Electricals Talking about the Technology, Suraj Dodeja, Director of Vashi Electricals commented that, “To gain an competitive advantage among B2B players, we will focus more on innovative solutions such as chat-bots, real-time stock discovery & smart-watch notifications that help ensure us to stay close with the clients’ needs and optimize in a digital way.
Ganesh Gupta, Online Marketing Lead, Vashi Electricals Answering one of the marketing questions asked by a customer, Ganesh Gupta, Online Marketing Lead of Vashi Electricals said, “Initially we will focus on on-boarding all our offline customers into online stream and ensure they are comfortable in making transactions. We would also mine data through Google, Magento & In-search analytics and ensure that we are employing right marketing strategies so that the customer or user has a delightful user experience on the portal. Road-show is one of the strategies we are considering to reach to industrial towns of the country.”
SEPTEMBER 2017 | www.engrreview.com
www.engrreview.com | SEPTEMBER 2017
cutting and welding india
76 COMPANY PROFILE
We give strategic advantages to our customers from diverse industries:
Parallel Shaft Indexer
Rupesh Paparaju, Director, Bettinelli Automation Components, India
B
ettinelli S.p.A, established in 1953, specializes in the development and manufacturing of precision motion control components and systems. In 1996 a separate division named CDS Cam Driven Systems was created for engineering solutions in automation and motion technology. CDS produces the widest range of mechanical Cam Driven Units, commonly known as rotary / indexing tables for precision motion control applications, requiring rotary or linear transfer, positioning and handling. The products range includes, cam indexing and servo-driven tables, ring positioning drives, intermittent and oscillating drives with parallel or right angle configuration, rotary & linear part handlers, precision link transfer systems, and epicycloidal servo reducers.
Wide ranging products The broa4d product spectrum covers IP parallel shaft indexers, IT roller dial indexing tables, TR roller dial indexing tables, HP roller dial
Rotary Indexing Tables, TR Series
SEPTEMBER 2017 | www.engrreview.com
indexing tables, IG/IGA roller gear indexer, TL precision link conveyors, MHP/LHP part handlers, FT-HT open center ring tables and packages of rotary indexing tables. Bettinelli has a wide range of standard products. These are delivered in 3 weeks. When it comes to customized products, these are designed, manufactured and shipped in 6-8 weeks. The manufacturing takes place centrally in Italy. The regimen starts with design & engineering, CNC induction hardening, CNC milling, grinding, quality check and then assembly, painting and shipment. In order to ensure quality, all components are machined internally, including the cam hardening by a proprietary CNC controlled induction hardening equipment. For better finish, the products are also subjected to chemical nickel plating, blasting and painting. The manufacturing process is constantly controlled to conform to international standards. The company’s quality systems are ISO-90012008 certified.
Strategic advantages Over the years, Bettinelli Group and CDS Indexers have become synonymous with high quality automation products and technologies. “Our design and manufacturing systems have furnished competitive and strategic advantages to numerous industries in pharmaceutical, automobile, manufacturing, packaging and a plethora of other sectors. And for automation functions, our solutions are invariably preferred by companies,” says Rupesh Paparaju, Director, Bettinelli Automation Components, India. The Indian subsidiary, headquartered in Pune, serves its customers in India by providing installation, commissioning, and after-sales support. It also offers technical consultation.
In the pharmaceutical industry cam driven systems are used in filling, blister pack, tablet making and packaging machines. In automobile industry, they are used in pallet transfer tables, assembly machines, painting applications and test rigs, just to mention a few. In machining industry, they are used with advantage in deburring, lapping and pressing machines and in transfer lines. In SPM & robotics, they find applications in transfer lines, station loading, sequential operations and so on. Inwelding, these indexers are inevitable in positioners, synchronous welding, robotic welding and component transfer. Packaging too is a major application area. Cam systems are used in box filling machines, wrapping machines, cartoning and capping machines. Indexers are also used in casting, printing and cosmetics industries.
Closer to the customer The Indian arm of Bettinelli, based in Pune, Bettinelli Automation Components Pvt. Ltd., is highly customer-centric. “Our presence in India means quite something in fostering a symbiotic relationship with our customers. It helps us to match our world-class products with our eminent customer support,” underlines Paparaju, Director, who has built up a team to improve Bettinelli’s response time. “CDS are high-tech products which lend themselves to enhance the operational efficiency and productivity at the customer’s end. We stay close to the customer to understand his needs and offer customized solutions within the shortest possible time to ensure peak uptime of his equipment and operations”, he adds. - P.K. Balasubbramaniian
78 COMPANY PROFILE
Mechelonic : Dedicated to innovation & excellence M “We introduce machines yielding high productivity at low power consumption.� Mr. Gabin Kattukaran, Director, Mechelonic Engineers Pvt. Ltd
3 Phase DC spot welding machine (Coach Building)
SEPTEMBER 2017 | www.engrreview.com
echelonic engineers pvt ltd is a leading manufacturer of Resistance Welding Machines in India. Since its incorporation nearly four decades ago, the company has carved for itself a reputation of being the provider of solutions to the toughest and most challenging Resistance Welding jobs. The company has been associated with some of the most critical projects in the Automotive, Aerospace, Defence, and Railway Industries. The company is headquartered in Mumbai and has its manufacturing facilities in Vapi, Gujarat. The company has Sales and Service offices in New Delhi, Kolkata, and Bangalore. In addition, Sales and Service Engineers are also present in Pune, Jamshedpur, and Chennai . This technical network ensures that customers never have to wait for very long and their requirements are met with promptly irrespective of where they are located. A strong team of experienced Design, Production, and Quality Engineers is ready to meet any challenge and constantly push the envelope by offering innovative solutions to Resistance Welding problems. A reliable process backed approach allows the company to deliver solutions in a consistent and timely manner that has made it the Benchmark of the Industry. mechelonic engineers provides the full range of Resistance Welding equipment including Spot, Seam, Projection, and Flash Butt Welders. In addition, the company also has extensive experience in developing Special Purpose Machines to cater to the stringent requirements of every industry. The company is proud that it has the widest range of machines in this field and that its customers span more industry segments than those of any other manufacturer. mechelonic engineers has a long and fruitful history of partnership with the Indian Railways. The company has supplied equipment for Coach Building, Rail Track Joining, and also
Rail flash butt welding machine
machines for various other manufacturing plants of the railways. The company has been supporting the various Rail Flash Butt Welding plants of the Indian Railways for several decades. Both, by supplying machines and by providing maintenance and service support for the smooth trouble free operation of the plants. In addition to this, mechelonic engineers has also been instrumental in setting up Long Rail Manufacturing lines at the Bhilai Steel Plant of the Steel Authority of India. mechelonic engineers has been an active partner of the industries that supply Rolling Stock to the Indian Railways. It has supplied welding equipment to Coach Building plants - both, those operated by the Indian Railways and also those in the Private Sector. The Long Throat 3 Phase DC Spot Welders manufactured by mechelonic engineers have been the workhorses of the various Coach Building plants around the country. In addition to the Welding Equipment, mechelonic engineers also manufactures and several ancillary machinery for the smooth operations of the welding plants. These include sophisticated Weld Controls, Weld Monitoring Stations, Pre and Post Weld Straightening Presses, and Edge Preparation Machines for pre welding.
For more information Web: www.mechelonic.in
80 INDUSTRY SPEAK
The Indian market is at the threshold of exponential growth: S.A. Mohan Armes-Maini is a leader in storage solutions. The company, a JV between Maini Materials Movement, India and the Ferreto Group, Italy offers a large variety of racking and shelving products catering to applications in diverse industries. Armes-Maini CEO , S.A,.Mohan reflects on the trends in Storage & Warehouse automation in the country and the impact of technology on the industry which is on a growth trajectory. – P.K. Balasubbramaniian Q. What’s your niche in Storage and Warehouse Solutions? We are a JV between Maini Materials Movement, India and Ferretto Group, Italy. Together we have close to a 100 yrs of experience in Material Storage & Handling Solutions. We specialize in comprehensive and custom solutions that cater to most industry segments. From Retail to Automobile and from Energy to Pharma, we have a solution for everything. Q. Today when space is shrinking and available for a premium, how do you help customers make optimum use of space?
S.A. Mohan, CEO, Armes-Maini Storage Systems Pvt. Ltd.
SEPTEMBER 2017 | www.engrreview.com
The world is becoming a smaller place very rapidly. As horizontal space gets more expensive, the smartest thing to do is to explore vertical space. Solutions like AS/RS, Vertical Carousels and VLMs potentially reduce space consumption up to 95% and boost efficiency by increasing picking speeds, picking accuracy and in turn resulting in shorter fulfillment cycles. Q. What’s your current range of manufacture and what’s exciting among the customized solutions you provide? We have a manufacturing plant in Bangalore. A large variety of Racking, Shelving in single tier,
82 INDUSTRY SPEAK
multi-tier, Multipurpose boltless shelving products and Mezzanine structures are manufactured in this plant. Our solutions are designed to cater to a wide variety of applications in different industry segments. Q. Does the customer buy the concept of Automation readily or still there is inertia without getting sold on the benefits? It all depends entirely on the business requirement of the client. The Indian market is at the threshold of exponential growth. It is in the discovery and exploration stage. Customers are asking all the right questions about Automation today like ROI, increase in operational efficiency, sustainability, throughput, Total Cost of Ownership, adaptability to future changes, etc. GST will be a driving force for companies moving towards efficient state-of-the-art Warehouses where size and scale can be built based on market proximity / access instead of tax laws. Q. In Greenfield projects, is Storage considered in the planning stage We are seeing a significant change in trend now. Storage planning is increasingly being thought about in the planning stage. Consultants are being appointed to ensure Storage is well planned / optimized with latest solutions. Q. Today when people are talking of industry 4.0 and IIoT, what is the impact of technology invasion on storage and materials handling? The impact is positive from a business standpoint. We are looking at an integration of corporate decision making and on-floor operations by implementing Smart Solutions. The biggest advantage is the availability of KPI driven data which can be analyzed at every single step. I would say this is an exciting phase for various industry segments which will enhance performance by design.
SEPTEMBER 2017 | www.engrreview.com
84 INDUSTRY UPDATE SAFETY
Ador Powertron embarks on ambitious growth plans
Mr. Somnath Singha, MD, Ador Powertron Ltd.
The Pune-based Ador Powertron Ltd., a part of the Ador Group, is on a growth trajectory. The company formed in 1986 absorbing the power electronics division hived off by Ador Welding, thrived on two major products namely High Voltage Rectifiers and High Current Rectifiers. HVR and HCR found their applications in electrostatic precipitators used in power plants. Thus the company’s focus became more pronounced in clean air systems. No wonder the company is using the base-line ‘Peace of Mind’ in all its communications defining the benefit it offers to its customers at large. “‘Peace of Mind’ is what you get when you use Ador products, says Somnath Singha, the effervescent Managing Director of Ador Powertron, which has added three more product groups to its
SEPTEMBER 2017 | www.engrreview.com
portfolio. One is Security Systems comprising CCTVs and UPS. These products are meant for the safety and security of people and buildings alike. Ador’s foray in to the Traffic Business came as a natural corollary. This again was within the ambit of safety to bring peace of mind and safety on Indian roads. Its Variable Message Signs jetting out on highways caution rash drivers. Under Traffic, Ador has introduced Crash Barriers or Rollers which are placed in accident prone turns. These are designed to withstand multiple pressures and hits. These barriers prevent the vehicles from toppling and save the lives of drivers. Attenuators on trucks or vehicles alert the drivers and help them to be extra cautious. The fourth division of of the company offers products & systems which are strategic and help in intelligent border management. The high range cameras help in electronic surveillance of the border spanning 5 km from the control room, thus obviating manual patrolling. The company also supplies mill grade UPS systems for power backup. The modular UPS, either solar or normal type, cater to power banks. “We also supply critical power sources for warfare,” states Somnath Singha.
Quantum Leap The turnover of the company which was hovering at around Rs.40 crores in previous years soared to Rs.90 crores last year. “We are now growing at a rate of 50-60% year on year. And if everything goes well, we must achieve a turnover in the vicinity of Rs.350 crores in the next 5 years,” declares Somnath Singha in quiet optimism. When asked as to what are the steps being taken to achieve this goal, the MD has this to add: “In terms of infrastructure, we are fully geared. We have two modern plants in Pune. For manufacturing clean air systems, our existing production set-up has enough capacity. Our Traffic Division is just eight months old. For this Division, we are shortly installing
the latest production equipment including a Robotic System sourced from Japan, Europe and China. Similarly, for Security Systems, we are getting sophisticated manufacturing tables, test equipment, etc. from Japan, Taiwan and Korea. We shall also go in for additional qualified manpower to work in sync with these systems. Ador Powertron has a workforce of 135 people as of now – a seasoned and dedicated lot who are trained to excel in everything they do. The veterans work shoulder to shoulder with the new generation people who are found to be a bit impatient for everything,” says Singha. “Since we are in high tech manufacturing and in the niche market, 90% of our people are engaged in product development and manufacturing. The remaining
86 INDUSTRY UPDATE
10% is looking after sales & service. The industry norm is in the ratio of 60:40.” Growth Strategies As part of the growth strategy, Ador Powertron is embarking on
SEPTEMBER 2017 | www.engrreview.com
new technologies, increasing product-lines, using Internet of Things (IoT) to make systems talk to each other, and QR codes are embedded to help talk to the system to ascertain the specifications and history of service or maintenance requirement. Ador’s clean air products are going to power plants, state electricity boards and direct customers like L & T, NTPC, Alstom, etc. Clean air is a steady and established business for the company with a market share of 63%. Ador Security products are going partly to the Government and partly to direct customers like L&T, Wipro, HFCL, Sterlite, etc. The company’s Traffic products are mainly B2B. L&T and Mahin-
dra & Mahindra are some of the major customers. Ador Powertron is said to be the only manufacturer in India having all the relevant international certifications including UL, CE, ROHS, EN, etc. The Defence products are of course exclusively B2G. The company is also exporting its clean air products to some 74 countries across the globe. “Today we are in a unique position where others are benchmarking us for quality and reliability,” reveals Singha. The company is very strong in understanding the customer requirements and in subsequence product development, manufacturing, quality assurance and operational efficiency. It is also strong in value engineering. The company considers people as its major asset. The company is quite upbeat
about its new product lines namely Security, Traffic and Defence which are hitched to growth driven markets. The smart cities and infrastructure development programs initiated by the Government are expected to give a new fillip to the company’s business. “The business dynamics and environments are changing fast. We have to adjust ourselves to these changing scenarios and also keep pace with the emerging trends in technologies. Like in the country, in an organization too leadership is everything. Thought process should be on. Human assets should be managed well. People have to be mentored and transformed in to champions. We must indulge more in engaging customers by giving the right solutions, we have to develop a strong vendor base and supply chain, and finally we have to keep all stakeholders happy,” remarks the managing director. – P.K. Balasubbramaniian
chainflex works ... ®
Servo cable
26
million strokes tested Test 4404
Measuring system cable
66
million strokes tested Test 3479
Moving energy made easy with the world‘s number 1 for moving cables: ● Largest selection, up to 7 price levels ● Available as an assembled e-chainsystem ● From stock, from 1 meter, without cutting fees ● Calculate lifetime online ● Largest test lab in the industry www. igus.in/chainflextest
®
Free Samples: igus (India) Pvt. Ltd. Phone +91-80-45127800 info@igus.in ®
plastics for longer life
®
88 TECH TRENDS
Profound & pervasive: Gala Precision’s Cleaning & Finishing Solutions Mr. Anand Kaundanya, COO, Gala Precision
Gala’s Vibratory Finishing System
SEPTEMBER 2017 | www.engrreview.com
C
leaning of contaminated parts and components is an absolute must to bring the parts to their original working condition. It increases the operational efficiency. If the volume of cleaning required is massive, manual cleaning is ruled out. One has to opt for mechanized cleaning so as to avoid downtime and enhance productivity. Gala Precision Engineering, known for its standing and reputation for over 25 years, offers one stop solutions for deburring, finishing, washing & cleaning of machinery parts on a mass scale. “When you switch over to machine cleaning, you save up to 40% on expenses incurred on
account of parts cleaning,” says Anand Kaundanya, Chief Operating Officer, Gala Precision. Gala, known for its profound domain knowledge and vast experience, conceptualizes, designs and builds cleaning machines, most of them customized to suit specific requirements.
Steps to optimize savings Gala recommends the following four steps to optimize savings in the industry: • Switch over from manual process to mechanized cleaning: In case of multi-stage cleaning, one can achieve substantial reduction in labour cost. This also enables improving productivity of the cleaning operation and consistency of the cleaning process. • Regular preventive maintenance of machines: With this simple step, expensive breakdowns and downtime can be avoided. This results in lower maintenance costs. Regular maintenance also saves on investments on inventory of spares. • Optimum consumption of compounds: With regular cleaning of filter bag and systematic maintenance of oil separation mechanism, the bath life can be enhanced drastically, thus resulting in reduced chemical usage. Maintaining specified process parameters like temperature, cleaning consistency can be achieved over a long period of time. • Controlling power consumption: Gala offers special compounds which work on low temperature / room temperature. This leads to substantial reduction in heating load. Optimum design of heater banks will enable savings in electricity and the power cost.
Perfect remedies Gala has a number of case studies quantifying
90 TECH TRENDS
Gala’s Phosphating Plant
the savings achieved in specific applications at customers’ places. One such case is the solution it provided to a customer for removing oil, loose chips and burr from mine hammer assembly parts where the input contamination was 10 mg Millipore and the output cleaning requirement was 2mg Millipore. The client was using manual wash involving high labour, improper cleaning, lower productivity, and high cleaning cost. Gala studied this problem and recommended a Multistage Ultrasonic Cleaning System using the Alkaline degreasing
compound as the cleaning media. The process involved ultrasonic cleaning in the first stage, rinsing in the second stage and hot air drying in the final stage. The result was excellent. The client acknowledged the three tangible benefits viz. (a) Uniform cleaning (b) No manual intervention, and (c) 70% Reduction in labour cost. In the 2nd case, the component was a Brake pad which had to be cleaned from dirt, dust and oil, achieving an output of 2.8 mg Millipore. The client was using cloth and manual cleaning. Gala supplied a Conveyorised Spray
Gala’s Multistage Ultrasonic Cleaning System
SEPTEMBER 2017 | www.engrreview.com
Washing Machine and an Alkline degreasing compound for spray wash, rinsing and hot air drying. This enhanced the productivity by 80%. In the 3rd case, the components involved were Aerosol Aluminium parts which needed to be kept free from heavy drawing oil, dust, dirt and dull finish inside. The party was already using Vibratory finishing and manual cleaning. Gala recommended switch over to Two Stage Ultrasonic Cleaning and Steel ball vibratory finishing. The degreasing, was done using Alkaline compound as the media. With this the customer could achieve 100% oil removal without any manual intervention. The finish turned out to be consistent and the productivity also improved substantially. In yet another case, the problem posed was removal of heavy grease, oil and dirt from bearings. The client was using spray wash up to 10 bar resulting in insufficient and inconsistent cleaning. Gala offered them a Conveyorised Multistage High Pressure Spray Washing Machine involving processes like high pressure spray wash up to 10-12 bar, rinsing and hot air drying. This resulted in 100% removal of grease and oil, and uniform cleaning.
Delighting the customer The above are only some recent examples of Gala’s comprehensive solutions that delight the customer. As of now, the company has over 5000 systems installed in India and abroad which are giving peak performance at customers’ places. Gala’s product range includes Multi-stage Ultrasonic Cleaning System, Cylindrical Rotary Screw Spray Cleaning System, Single Chamber Multi-Process Cleaning Equipment, Phosphating Plant, Vibratory Finishing & Washing System, Vibratory De-scaling, Degreasing & Drying System, etc. Gala provides surface engineering solutions to sectors as diverse as aerospace & defence, automotive, precision engineering, consumer products and so on. It has an ever-growing customer base. “At least 40% of our business comes from repeat orders. That’s proof enough of the high quality of our products and services endorsed by our customers,” remarks Anand Kaundanya . - P.K. Balasubbramaniian
92 TECH TRENDS
Pulsed MIG/MAG welding and its advantages over conventional MIG/MAG processes
P
ulsed MIG/MAG welding is a variant of the conventional MIG/MAG welding process in which the current is pulsed. Pulsing was introduced originally for control of metal transfer at low mean current levels by imposing short duration high current pulses. The cycle consists of applying the repeated pulse current over a constant background current: Modern welding sets permit the use of a wide range of pulse amplitudes, durations and waveforms at frequencies from a few Hertz to a few hundred Hertz. Pulse amplitude and duration are best combined to melt and detach a single droplet of the same/slightly smaller diameter as the electrode wire. Selection of pulse parameters for a given wire feed speed is a complex operation. Pulse height and duration are a function of wire composition, diameter and to a lesser extent, shielding gas composition. This has lead to the advent of Synergic welding sets. Synergic MIG/MAG (GMAW) welding is a variant of pulsed MIG/ MAG welding. A synergic welding set provides unit current pulses to detach identical molten droplets of predetermined volume from the electrode wire, combined with the other parametric relationships necessary for stable wire burn off. Unit pulses are unique to a given
material and wire diameter and their details are programmed into a synergic welding set. Modern sets contain a variety of consumable and wire diameter combinations, including programmes for flux and metal-cored consumables. The three essential characteristics of synergic operation are: • Pulse parameters are selected automatically. • Pulse frequency or duration is directly related to wire feed rate. • Electronic control of parameters ensures uniform penetration and weld bead profile. In practical terms, this allows an operator to pre-select wire material and diameter once for any welding operation, then adjust the one control that governs wire feed rate. The ‘one knob’ operation synonymous with this type of power source is the principal advantage of such a system compared to conventional non-synergic sets, which require that the pulse parameters (pulse frequency, peak/background current etc.) be individually set for a given wire feed speed. Thus synergic welding sets offer the advantages associated with pulsed MIG/MAG welding, combined with a ‘welder friendly’ control system. Synergic control is also used in conventional MIG/MAG, in which the voltage
is adjusted in relation to the wire feed. It is now possible to buy a ‘synergic wire feeder’ which performs this function in conjunction with a standard rectifier power source.
Advantages provided by pulsing machines include: 1) Wire and gas savings: Pulsed MIG machines offer a wider operating range because they extend the low and high range of each wire diameter. For instance, before the operator would have to stock .035”, .045” and .052” wire diameters for varying applications, but with Pulsed MIG, .045” can be extended on the low end and top end range so that it can be used for a variety of applications. What this means is that rather than having two or three different sized wires, an operator would only require one. Having one wire type minimizes inventory costs and reduces changeover times. The same is true with shielding gas – one gas can reach both the low and high ranges of the application. In addition, the different types of spare parts (gun, gun tips, liners, etc.) are decreased for additional cost savings. 2) Spatter and fume reduction Compared to Conventional MIG, Pulsing offers reduced spatter and fume. Reduction in spatter translates into significant cost savings because more of the melted wire is applied to the weld joint, not as surface spatter on the product and surrounding fixtures. This also means less clean-up time. A reduction in the welding fumes creates a safer and healthier environment for the entire plant or shop. 3) Heat reduction Pulsing offers controlled heat input leading to less distortion and improved overall quality and appearance which means fewer production problems. This is especially important with stainless, nickel and other alloys that are sensitive to heat input.
SEPTEMBER 2017 | www.engrreview.com
94 TECH TRENDS
and step off, among others are controlled in a precise manner so that when there is a change in the process set-up, there is a corresponding change in waveform configuration.
4) Improved productivity Pulsed MIG offers high deposition rates. In addition, since the new machines are simpler and adaptive, it is easier to weld with pulsed MIG than other transfer methods, less time is spent training.
Equipment Selection Pulsed MIG welding has evolved quite a bit since it was first introduced to the marketplace. In the 1980s, it was a highly complex process that could only be performed by the most skilled welders. That was because the operator would have to know exactly how to set the machine for the correct wire feed speed to perform this type of welding. Today, this is all done for him or her as part of the synergic control. When the operator adjusts wire feed speed, the synergic operation adjusts the wave-shape and frequency automatically. The synergic operation of the machine makes it easy to use, even for the beginning welder, with a single knob that controls all operations. In addition, its sophisticated internal electronics are even “adaptive” to adjust for variations in stick-out, gap or the torch angle.
5) Better quality All these advantages of Pulsed MIG outlined above result in overall better quality of the finished and a more stable arc. In addition, operators are receiving a better quality working environment since they are not dealing with fume, spatter & extra clean-up or grinding time. One more benefit is that synergic power sources allow for these high quality welds to be achieved by those with relatively less training.
Pulsed MIG Compared to Other Transfer Methods Short Circuit In short circuit, the wire touches the work piece and shorts to itself. This is the coldest form of welding that still offers good fusion. Short circuit allows operators to weld on both thick and thin material in all positions. It also has the benefit of a small, quickly solidifying puddle. Its disadvantages include limited wire feed speed, and deposition rates. There is also a danger of “cold lapping” on thicker metals. This is where there is not enough energy in the puddle to fuse properly. Short circuit also produces an increased amount of spatter over the other transfer methods. Globular The globular transfer mode is basically uncontrolled short circuit. It is characterized by a large volume of weld metal coming off the electrode. These large droplets are pinched at the arc and drop into the puddle. This method of transfer produces a tremendous amount of spatter as well as high heat input. Also, globular is limited to flat and horizontal fillet welds. Less fusion is often common because the spatter disrupts the weld puddle. Also, because globular transfer uses more wire, it is generally considered less efficient. On the positive side, globular transfer runs at high wire feed speeds and amperages for good penetration on thick metals. Also, it can be used with inexpensive, CO2 shielding gas. It is used mainly when appearance is not an issue.
SEPTEMBER 2017 | www.engrreview.com
Spray Arc Spray arc propels small molten droplet of the electrode to the work. It is a pure CV process that must produce enough current to send a constant stream of metal off the electrode. Its advantages include high deposition rates, good penetration, strong fusion, good weld appearance with little spatter. Its disadvantages include high heat input, a limited range of welding positions and proneness to burn-through on thin materials.
Ador welding has introduced the latest generation pulsed mig equipment Salient features • Synergic function for automatic selection of welding parameters with respect to • Job thickness • Joint Geometry • Wire feeder with remote parameter setting facility • Pulse MIG Power Source • Water Cooled MIG Torch • Water Cooling Unit
Customization of the Waveform
Conclusion :
To take the pulsed MIG process a step further, complete customization of the welding waveform can be done through state-of-the-art Waveform Control Technology. This technology allows the power source to be finely tailored to the wire and process. The power source rapidly adjusts the pulse waveform for superior welding performance. It does this by providing a fast or slow front edge on the pulse to transfer the droplet at the proper rate, the back edge then falls at a controlled rate to add the heat needed to wet the droplet to the puddle. With Waveform Control Technology®, built-in templates are set up in the power source for standard usage on a variety of materials. Variables such as ramp rate, peak time, tail out,
Cost savings, better quality, improved productivity and easier operation…all these factors make Pulsed MIG an option that should not be overlooked. Although the high price tag may scare you, carefully weigh the initial investment with the benefits that will be derived over the long term. Take advantage of the new technological advantages provided by Pulsed MIG – one machine to handle virtually any application, flawlessly. (Courtesy: Ador Welding Ltd.).
MENNEKES Electric India Ptv. Ltd. No. 2 D, Dhanakotti Raja Street, Gandhi Nagar Ekkattuthangal | Chennai - 600 032 | INDIA Tel. + 91 (0) 44 222 535 - 61 | Fax + 91 (0) 44 222 535 - 65 info@MENNEKES.in | www.MENNEKES.in
Interface
Highest degree of variability. For each application purpose.
MENNEKES Electric India Ptv. Ltd.
MENNEKES Electric India Ptv. Ltd. No. 2 D, Dhanakotti Raja Street, Gandhi Nagar No. 2 D, Dhanakottiraja Street Ekkattuthangal Ekkattuthangal 600 097 Chennai |–Chennai INDIA - 600 032 | INDIA Tel.044 + 91 (0)535-61 44 222 535/ -63 - 61 | Fax + 91 (0) 44 222 535 - 65 Tel. 222 / -62 Fax 044 222 535-65 | info@MENNEKES.in info@MENNEKES.in | www.MENNEKES.in
“AMAXX DUO provides switched and interlocked safety as multiple distributor.”
98 TECH TRENDS
Energy Efficiency in Compressors by Anvar Jay Varadaraj, Head – Marketing and Corporate Communications, Elgi Equipments Limited Compressors - the evolution Compressors’ breadth spans rudimentary mechanic shops powered by decades-old reciprocating compressors to large scale vertically integrated textile units powered by high volume centrifugal compressors. The basic technology is simple. Powered pistons, screws, or impellers compress a volume of atmospheric air to a required pressure for an application. The design and use of compressed air systems have evolved to suit the industry needs. Over years, manufacturers have worked to overcome the inefficiencies of delivering compressed air and to simplify the user experience.
Compressed air and power consumption Compressed air is inefficient. Fossil fuels are more efficient in getting work done for the same amount of energy. However, compressed air is among the best ways to safely store and use energy. Thus, compressed air has remained a prevalent energy source for industry. Manufacturers have innovated to reduce lifecycle cost, improve reliability, and improve air quality. The Table below shows the typical lifecycle of a compressor. Nearly 75% of the cost incurred over a ten year period comes from the power consumption.
Right size for efficient operations Bigger is not better for compressed air. A screw compressor should continuously “load” or produce air for maximum efficiency. A compressor will continuously load when its air production capacity matches the air requirement. For example, if a compressor produces 500 CFM but the air requirement is only 300 CFM, then the compressor will be in unload condition for a significant portion of time. Screw compressors are inefficient in the unload condition and thus a larger
SEPTEMBER 2017 | www.engrreview.com
compressor will consume more energy than a right sized compressor for a given air requirement. The table below illustrates the difference in power consumption between a right sized compressor and one that is too large for the requirement. To be appropriately sized, customers should demand a sizing audit from manufacturers so that the recommended machine matches the requirement.
Variable Frequency Drives for Varying Consumption Right sizing is sufficient for those customers with stable air demand, but how about those customers who have varying demand patterns during the day or those customers who anticipate an increase in manufacturing capacity requiring more air? Variable Frequency Drives (VFDs) can address both situations. A VFD works by reducing the compressor motor’s speed to lower flow to match the actual air demand of the customer and there by consume lower power when compared to a fixed speed machine which would unload in the same conditions, thereby significantly reducing unload energy consumption. A few manufacturers offer compressors with in-built VFDs while other manufacturers offer systems that can be retrofitted. The table below illustrates the power savings with a VFD
100 TECH TRENDS
To evaluate the need for a VFD, customers should demand a sizing audit from manufacturers along with relating a fairly accurate view of upcoming changes in air demand. With this information, manufacturers should provide a lifecycle cost comparison of a VFD solution along with a payback period based on the energy savings.
Managing a Dynamic Air Distribution System Thus far, the discussion has centered on compressed air generation. Specifically, best practices in selecting a machine for energy efficiency. However, the biggest area for air wastage and thus energy inefficiency is the distribution system. Specifically, the way in which the compressed air is transported and used in the end application.
Efficient Compressed Air Line Design Line Design – Simply, the shorter the distance from the compressor to the application the better. In addition, minimizing bends and kinks en route to the application, reduces pressure drops and thus improves the efficiency of the system The diagram below compares an inefficient line design versus an efficient design
weaken joints and can result in leaks. Leaks lead to higher energy consumption owing to air wastage.
Air Audits for Compressed Air Management Air audits evaluate the efficiency of use of compressed air in an operation. Air audits can identify energy savings from better compressor selection, improved line design, arresting leaks, and optimizing usage. Compressor manufacturers and independent air audits are capable of conducting air audits. While methods vary, an air audit expert will use flow meters and leak detection devices to evaluate an operation’s air usage. Typically, they will spend sufficient time to gain a representative understanding of varying demand conditions. Following the analysis, they will issue a report with a summary of the potential savings along with recommended changes and associated costs to realize the savings. While compressor selection, line design, and line monitoring have been discussed, air auditors will also review the nature of use. For instance, operators in compressed air intensive operations such as textiles will often use a higher than required pressure to operate their machinery. An air auditor might test these machines at lower pressures, and if there is no disruption, the mill operators can continue to operate at a lower pressure, thereby enjoying energy savings. In addition, an air auditor may also recommend against using compressors for energy wasting applications such as cleaning. The report below is an example of a summary air audit report that shows a textile operation’s before and after energy cost following an air audit.
An Efficient Compressed Air System
Line Material – Plastic, aluminum, and steel are used for piping, with steel and aluminum being the most popular in India. While steel is cheaper than aluminum aluminum offers benefits such as lower weight and corrosion resistance. Compressed air contains trace amounts of oil and water, which can cause line corrosion, which in turn result in pressure drops and thus degrades the efficiency of the system. Also, compressed air lines are dynamic in that they are constantly vibrating owing to the passage of compressed air. Over time, these movements
SEPTEMBER 2017 | www.engrreview.com
Setting up and sustaining an efficient compressed air system requires a monitoring process. Following intelligent compressor selection and delivery design, customers should assign an in-house air expert who is sufficiently trained to monitor the operation’s compressed air usage. Specifically, the expert should work with the compressor manufacturer or an independent air auditor to periodically review the company’s air usage to identify areas for improvement.
An ISO 9001:2015 Company
LARGEST RANGE OF UL APPROVED DIGITAL MULTIMETERS & CLAMPMETERS
INSULATION RESISTANCE TESTERS
DIGITAL EARTH RESISTANCE & SOIL RESISTIVITY TESTERS
www.kusamelectrical.com
G-17, Bharat Industrial Estate, T. J. Road, Sewree (W), Mumbai - 400015. India. Tel. : 2412 4540, 2418 1649, 2775 0662 Fax : 022-2414 9659, 27751612 E-mail : sales@kusam-meco.co.in
102 TECH TRENDS
POWER
“GEISSEL – CABLE GLANDS + GREEN INITIATIVE”
G
eissel India, started in 1994, as a turned parts manufacturer, branched out into cable glands and electrical wiring accessories from 2009, to serve the vast and yet fully untapped Indian market. In just 8 years and over 100+ satisfied customers, it has earned a name for itself among the users of its products, some of them being large International Companies. The sections of industry served by Geissel India are aerospace, automation & robotics, power, hydraulics, material handling, and pneumatics, to name just a few. Ably assisted by its R & D centre at its mother plant in Germany, Geissel is first in manufacturing the IP 68 Double Compression gland for armoured cables in India. Besides this, it has diverse products like standard IP 68 & 69, multisealing cable glands, plugs, reducers, enlargements, lock nuts, conduits, etc., made in brass, polyam-
ide & stainless steel S.S 303 (1.4305), S.S 316 Ti (1.4571), and all according to ROHS standards. Not one to rest on its laurels, the Geissel Group, consciously decided to contribute to the well-being of the environment by adding the ISO 14001:2004 certificate both in Germany and India. From using recycled water, to harnessing its self-produced solar energy for 100% of its own consumption at its German plant, the Group is committed to protect natural resources and implementing sustainability for this generation and the ones to come.
For more information: Email: info@geissel-india.com SEPTEMBER 2017 | www.engrreview.com
600A AC CLAMP-ON + DIGITAL MULTIMETER WITH ULTRA SLIM JAW MODEL - KM 111M
An ISO 9001:2015 Company
6000 COUNTS DUAL DISPLAY DIGITAL NULTIMETER WITH VFD FUNCTION MODEL - KM 711
www. kusamelectrical.com
300A AC DIGITAL CLAMPMETER MODEL - 2700
OTHER PRODUCTS • Digital Multimeters
• Digital Clampmeters
• Power Measurement & Control Instruments
• APFC Relays
• Power Clampmeters
• Test & Measuring Instruments
• High Voltage Measuring Instruments
• Gas Detectors
• Digital Insulation Resistance Testers
• Digital Earth Resistance Testers • Laboratory Instruments • Environmental Testing Instruments • Waterproof Pen Testers • Calibrators • Power Transducer
• Programmable Digital Panel Meters
• Signal Transmitters • Portable Thermal Imaging Camera • Cable Fault Pre-Locator
G-17, Bharat Industrial Estate, T. J. Road, Sewree (W), Mumbai - 400015. India. Tel. : 24124540, 24181649, 27750662 Fax : (022) 2414 9659, 27751612 E-mail : sales@kusam-meco.co.in, kusam_meco@vsnl.net
104 TECH TRENDS
POWER
TIME SAVING
electrical CAD software electrical diagram which enables the program to fill out order lists or files automatically.
Integration
A.Venkatakrishnan, Market Consultant – INDIA venkat@pcschematic.in
AUTOMATION - electrical CAD software PC|SCHEMATIC has been a leading Electrical CAD software developer on the global market for 35 years, specialising in intelligent design and documentation of electrical control systems and PLC diagrams, pneumatics and hydraulic systems. The electrical CAD software PC|SCHEMATIC Automation is designed from the basic concept of setting you free to focus on the electrical aspects, while the program handles the practical side. Beyond the basic drawing functions, Automation offers you a comprehensive series of functions specially designed for electrical projects with IEC/EN standards.
Documentation When you click on a component in the component vendor database, you automatically get a menu containing the electrical symbols for the component. By placing these symbols in the diagrams you also transfer information to the
SEPTEMBER 2017 | www.engrreview.com
PC|SCHEMATIC Automation can interface with PLC I/O tools, wire numbering tools, label systems, send files for component ordering systems, edit PLC data via Excel, import and export the standard CAD formats DWG and DXF, and update all types of lists automatically. Furthermore the program supports practically any database format, so that it can work with the database format used in your company.
Our solution saves 80% time
To make it possible for existing and new users to get started quickly, PC|SCHEMATIC - and its distributors - offers a consulting service, consisting of an analysis of the already existing electrical documentation. Based on this analysis, the optimal set of subdrawings, models and project templates can be effectively created. This also has the consequence that new users can get started creating complete electrical documentation projects really quickly. In larger companies, this way of working might result in that just one single person needs to be pointed out as the main responsible for creating the company subdrawings, while the others in future almost only will need to create documentation by dragging templates and subdrawings into projects. Experiences from the industry suggest that the documentation time can be reduced by up to 80 percent.
Why should I buy PC|SCHEMATIC Automation?
People buying PC|SCHEMATIC Automation usually tell us they did it because: • It is easy to work with, and is very flexible in the everyday work routines. • The Module and Model Based drag’n draw functions, makes it possible to create electrical schematic pages extremely fast. • We have an excellent support team, and you can get support via NetViewer. Our support team can then see your screen, and guide you directly on your own PC. • Intelligent reuse of existing material - with intelligent renaming - saves lots of time. • The intelligent connection between database and symbols is unique. • Electrical standards are integrated intelligently. • Functions for automatic project generation, automatic graphical plan generation and automatic documentation of symbols in projects/libraries.
Can I convert my schematic diagrams from other systems to Automation? Yes! You can convert schematic diagrams from practically speaking any CAD system to the PC|SCHEMATIC Automation format - as long as the CAD system can produce DWG or DXF files. PC|SCHEMATIC also offers a consultant service for converting drawings from other systems to the PC|SCHEMATIC Automation format.
Can I export to other formats? From PC|SCHEMATIC Automation, you can export to the DWG and DXF formats. PC|SCHEMATIC is an active member of the OpenDWG alliance. From PC|SCHEMATIC Automation, you can also export projects as intelligent PDF files with active link between references etc.
106 TECH TRENDS
Electrical CAD software – All modules included
Electrical standards: How well are they integrated in PC|SCHEMATIC? At PC|SCHEMATIC we have detailed insight in electrical documentation standards, and we are active members of standardisation committees. We also publish the book “Electrical documentation according to standards”. This insight in the IEC/EN electrical standards is an integrated part of PC|SCHEMATIC Automation. However, the program is designed so flexible, that you can also use it for other standards than the IEC/EN standards. - Even for your own set of standards!
Support: How can I get it? When you buy PC|SCHEMATIC Automation, you get “Tier 2support” from the PC|SCHEMATIC in India as well from our Head Office Denmark. This can take place using e-mail, telephone or NetViewer (where we can guide you directly on your own PC). • Free access to the complete set of electrical design manuals for PC|SCHEMATIC Automation. • Free access to our electrical design videos - where you can see PC|SCHEMATIC Automation in action. • Free access to articles about electrical design CAD programs. • Free access to the PC|SCHEMATIC user forums. When you have bought PC|SCHEMATIC Automation, you can either attend PC|SCHEMATIC training in your own country, or
SEPTEMBER 2017 | www.engrreview.com
attend a web seminar about the topics you need to get familiar with. Please contact venkat@pcschematic.in for further details.
Contact us at any time At PC|SCHEMATIC we are very interested in hearing about your experiences using the PC|SCHEMATIC Automation program. It is because of the feedback from our many users, that we are able to make a better product year by year!
So Feel free to contact us at any time. Conclusion Your success is our success. We want YOU to experience success and achieve your goals – regarding your customers, your workers, and your possible superiors. This is important to us. Because when you achieve success, we succeed as well.
Contact Details India Mr. Ove Larsen, International Sales Director, PC|SCHEMATIC A/s, Denmark
Regd.Off: K.M.Complex, 1st Floor, No.23, Jawaharlal Nehru Road, (100 Feet Road) Arumbakkam, Chennai - 600 106. INDIA Phone: +91-44-23635996, 23635547, Mobile: +91-9940023932, 8939565802 Fax: +91-44-23635550 Email: galaxyearthing@gmail.com, galaxiearthing@yahoo.co.in Website: www.galaxyearthingelectrode.com Factory: Ambattur Industrial Estate (S.P.) Chennai - 600 058. INDIA
108 TECH TRENDS
AUTOMATION
MRS1000: 3D Multi-layer Laser Sensor from SICK Powerful Technology in a cost-efficient device which can detect on four layers at one time
The MRS1000 can not only detect in two dimensions, but can also measure in three dimensions using the additional layers.
Positioning and collosion protection
SEPTEMBER 2017 | www.engrreview.com
T
he MRS1000 simply offers more. With its integrated field evaluation, the 3D LiDAR sensor, also called 3D laser scanner, can detect on four layers at one time. It can therefore be used for a variety of applications and reduces your storage costs and expenditures for different variants – and all this without restrictions on measurement accuracy. Equipped with modern HDDM+ technology, it evaluates three echo signals and always ensures stable and detailed measurement results with up to 165,000 measurement points per second, even under adverse ambient conditions. The reliability of this device, packaged in housing with enclosure rating IP67, expands its performance range with the “outdoor” dimension, thereby increasing its flexibility in use.
More layers for more performance The MRS1000 stands out due to its high performance. It allows for scanning over four spread-out layers at a horizontal aperture angle of 275°, and can even measure at different angles nearly simultaneously. The layers are arranged horizontally, one on top of the other, and fan out from the sensor. At a distance of 20m, for example, they cover an impressive height of 2.70m. The fields can be easily configured on one plane and projected on the other planes. The MRS1000 therefore has a much more detailed level of visibility than a 2D LiDAR sensor. The MRS1000 can not only detect in two dimensions, but can also measure in three dimensions using the additional layers. The SOPAS ET configuration software or a web server is used to display the data. More data on several planes in a three-dimensional space results in high coverage and greater reliability. With its angular resolution of 0.25° and at a 50Hz sampling rate in four layers, the MRS1000 detects up to 55,000 measurement points. With three echo values, a total of up to 165,000 measurement points are available per second.
110 TECH TRENDS
Target Applications Navigation support When maneuvering and navigating, the MRS1000 provides support with simultaneous measurement on up to four planes. In this way, it can detect objects lying on the ground or protruding into the path. Benefits More measurement data in several dimensions results in extremely high object detection. High economic efficiency thanks to outstanding weather resistance Monitoring in traffic management Due to its excellent outdoor capabilities, the MRS1000 is perfectly suited for reliable traffic monitoring at toll stations or road control posts.
SEPTEMBER 2017 | www.engrreview.com
Benefits More detected data in several dimensions results in higher reliability in object detection (55,000 ... 165,000 measurement points per second). Thanks to HDDM+ technology with multi-echo evaluation, high availability is possible, even under unfavorable ambient conditions such as rain, snow, dust or glass panes. Building safety and security and access control The MRS1000 delivers reliable measurement results for perimeter protection, object protection and access control when protecting indoor and outdoor areas.
Benefits Fields that are easy to teach in save time during setup. A combination of field evaluation & measured data output makes it possible to cover various applications with only one sensor. Smooth processes are essential in high-bay warehouses. Free storage spaces must be filled quickly and without complications. The MRS1000 enables exact positioning of transport forks in automated guided vehicle systems (AGVs), making collision-free movement into a free space possible. When moving backwards, the MRS1000 detects objects protruding into the space with its several scanning layers, ensuring reliable collision protection.
112 TECH TRENDS
AUTOMATION
Rollon at IREE 2017: The most reliable linear solutions for the railway sector Rollon’s products and solutions for the railway sector will be on display in New Delhi, during IREE 2017, the International Railway Equipment Exhibition (planned for 11 to 13 October 2017): the only international event in India for the Railway and its related sectors.
You can find Rollon India Pvt. Ltd. and its solutions for the Railway sector at: IREE 2017- New Delhi October 11-13 Hall 11 - Stand 44
SEPTEMBER 2017 | www.engrreview.com
I
n the railway sector, the efficiency of transportation and passenger safety enjoy maximum priority. Every part of the train must guarantee excellent reliability and counteract any factors that may have negative consequences (dirt, temperature fluctuations, vibrations, bad weather, and intense, prolonged use of mechanical parts of wagons). The safety concept plays a key role in this regard: a door that does not open can cause a train stoppage that, besides representing a serious problem, turns into an economic loss. Constructors therefore need robust components, able to last for a long time, with low maintenance requirements. In fact, one should not forget that modern trains can travel at very high speeds, which gives rise to significant forces: components must limit wear as much as possible and guarantee safety. Customiza-
tion is also essential, in order provide a flexible answer to every design need: often components have to be housed in ever tighter spaces, or integrated with structural parts that may differ from one train to another, even in terms of design. Rollon’s linear and telescopic rails meet all these specifications and are used both inside and outside the train to manage movements for numerous applications. They stand out for their high load capacity, sliding quality, shock and vibration resistance, long lifespan, great rigidity, ease of assembly, and low maintenance. In order to guarantee the utmost conformity to its clients’ application needs, Rollon backs up the products shown in its catalog with a high degree of customization, combining various profiles, surface treatments, or material processing, such as hardening and grinding the raceways. Specifically, induction hardening, which is called for as standard for many linear and telescopic rails, is a procedure that guarantees great resistance to loads and wear over time,
114 TECH TRENDS
providing significant advantages in railway applications. Rollon hardens the rails on raceways to a depth of up to 1.2 mm and a hardness of between 58 and 62 HRC. In addition, in order to guarantee excellent results, Rollon uses carbon steels that are able to provide excellent results during the hardening process.
Rollon provides safety, easy sliding, and long lifespans for an expanding market The railways is one of the long-standing, established applications for Rollon’s linear systems: the types of products most often used in this sector are linear rails and telescopic rails, which come in various straight and curved formats. Rollon is known on international markets for rails intended for devices used to open and close the external doors on trains. This particularly critical use calls for guaranteed high resistance to fatigue, wear, and vibrations, and very high dependability. Rollon’s Compact Rail product handles ejection of the doors and works for more than 1.5 million cycles (opening and closing), working perfectly throughout that time. Compact Rail is a system made using linear rails in cold drawn steel, with induction hardened and ground raceways. The linear rails are fitted with radial ball bearing sliders, also made of hardened steel. Compact Rail has compact dimensions, withstands impurities, and is fast (up to 9 m/sec) and silent. It is easy and economical to install on all surfaces, even if rough, thanks to its capacity to deal with misalignment of up to ± 4 mm. Sliding, on the other hand, is usually handled by Rollon rails made of cold drawn steel, with induction hardened raceways and ball recirculation or caged ball bearing cursors. This solution ensures a high load capacity, is particularly easy to install, and guarantees optimum operating even in the presence of shocks and vibrations.
The knowhow Rollon has acquired in this area, as well as the performance of its products, are also used successfully for applications inside the train, due to the wide array of solutions. Opening and closing of inside doors and fire doors also call for very precise, silent movement systems, that guarantee 500,000 cycles. For this case, Rollon offers its Easyslide rails, with induction hardened raceways and recirculating ball or caged ball bearing cursors, which are also used to adjust the tables in the business area, and the seats inside the wagons. Seat tracks are an interesting case of cross competence: very advanced know-how initially developed for the aircraft industry, which was then transferred to the railway sector as well. For opening the train’s nose cone, the curved doors in the VIP rooms, and toilets for passengers, Curviline is used, the line designed specifically for curved movements, which also guarantees silence and resistance to dusty environments. This type of rail, made using steel galvanized in accordance with ISO 2081, is fitted with one or more cursor(s), and 4 precision steel bearings, lubricated for life. Finally, the X-Rail Guide range, in AISI 316 stainless steel, stands out for its excellent resistance to corrosion, and is effectively used for moving items associated with drinks and food on board trains, in addition to pull-out tables in economy class. Where these particular requirements do not apply, the Light Rail products are particularly recommended. These are telescopic rails that can carry limited loads and are easy to use. They come in steel and aluminum, and in a wide range of sizes. They are easy to install and have a good load capacity.
SIDEBAR RollonAlloy anti-corrosion treatment: 720 hours in saline mist In recent years, Rollon has invested in researching surface treatments in order to guarantee maximum resistance of their components to corrosion. The RollonAlloy anti-corrosion treatment is a particularly effective formulation for counteracting humidity, exposure to bad weather, and high thermal fluctuations.
SEPTEMBER 2017 | www.engrreview.com
Components treated reach the milestone of 720 hours in saline mist (test done according to the ISO 9227 standard). This result makes them particularly suitable for applications located under the floor of the train, such as extracting the battery housing, and fire-fighting or air-conditioning plants.
The various test phases Inside a test chamber, the railway samples are covered in a (5%) sodium chloride solution with a pH of 6.5 (at a temperature of 35 °C) by a misting nozzle. The evaluation is done at preset time intervals The quality of the surface protection is measured based on the test time and the integrity conditions. Trivalent chromium plating, in conformity to the Rhos standards, can be applied to the surface of all types of Rollon linear rails, and acts as a real protective coating / barrier on metal parts, significantly reducing maintenance work and costs. Needs in the railway sector can vary greatly, depending on the type of application and the working environment: for this reason Rollon also offers other types of surface treatments, such as electrolytic galvanizing and chemical nickel plating, always in conformity to current international standards.
SIDEBAR Measuring Hardness value Hardness is defined as a material’s resistance to deformation, indentation or penetration. One of the ways it can be measured is with the Rockwell hardness test, which involves measuring the depth of penetration of an indenter under a large load. Measured on a “C” scale, the value for Rollon’s bearings falls between 58 and 62 HRC.
For more information: Rollon India Pvt. Ltd. Web: www.rollonindia.in
116 TECH TRENDS
AUTOMATION
Wear-resistant sliding – New industrial profiles made of plastic from igus Customer-specific components made of various iglidur materials can be used quickly and in many different ways ers,” explains Ansgar Clemens, head of iglidurbar stock business unit at igus. “In this way, our customers receive their plastic solutions directly in the desired form, need less processing, and thus save time and money.” Examples of geometries are, for example, U-shaped or square profiles or half-shells or tubes made of iglidur. They are used as sliding rails, guide rails or wear profiles in a wide variety of industries, from machine and plant engineering, and the beverage and food industry including the textile industry.
No limits for your creativity
igus now also offers wear-resistant and lubricant-free bar stocks made of iglidur materials as industrial profiles with various geometries. (Source: igus GmbH)
igus now also offers wear-resistant and lubricant-free bar stocks made of iglidur materials as industrial profiles with various geometries SEPTEMBER 2017 | www.engrreview.com
I
n order to enable even more efficient production, the motion plastics specialist igus has expanded its range of bar stocks. This enables the ordering of industrial profiles designed to individual specifications made from the proven iglidur materials. When extruding the final form, the user saves costs for machining and material. In plastic processing the production of components by injection moulding, especially for plain bearings, is not calculated by the quantity. For this reason, igus has been offering its iglidur materials as bar stock for mechanical finishing for several years. For even more freedom in design with the lowest possible costs, customers can now also obtain extruded profiles made of iglidur materials. “Based on our iglidur materials, we can implement a wide variety of profile geometries according to the requirements of our custom-
All iglidur bar stocks - whether round bars, plate materials or profiles - are made of the iglidur plastics for movement, which are optimised for friction and wear, and are extensively tested in the igus laboratory. They do not have to be lubricated and are therefore maintenance-free. If desired, special parts made of bar stocks can be procured within a few days via the ‘speedicut’ service. The submission of a 3D model or a 2D drawing will suffice, whereupon the components are manufactured and supplied directly by igus.
For more information Web: www.igus.in
118 TECH TRENDS
AUTOMATION
Pilz expands its configurable control system PNOZmulti 2 Configurable control systems bridge the gap between classic safety relays and programmable control systems. Pilz established this device class more than 10 years ago with the PNOZmulti. Now Pilz is continuing the success story with the product range PNOZmulti 2. to put forward such a tool.
Mouse used for wiring
PNOZmulti_PNOZ_mB0 The configurable control systems PNOZmulti and PNOZmulti 2 are multifunctional, freely configurable and tailor-made for use in many areas of mechanical engineering. Safety functions such as emergency stop, safety gates, light beam devices and many more are monitored safely.
SEPTEMBER 2017 | www.engrreview.com
T
oday’s prevailing view of safety technology mainly concerns safety functions such as emergency stop, safety gate monitoring, two-hand control, operating mode selection, valve control or monitoring the direction of rotation. These cover most of the normal safety-related requirements. Plant and machinery that can be secured using these common functions will need flexible, easy-to-use programmable safety systems in future. Ease of use is one of the strengths of the configurable control system PNOZmulti from Pilz. Instead of carrying out the wiring manually, the user creates a safety program quickly and simply using the software tool PNOZmulti Configurator. In 2002, the PNOZmulti was the first configurable safety system
To date the basic principle has remained the same: the PNOZmulti Configurator guides the programmer step-by-step. First of all the user selects the hardware he needs for his machine via “Drag and Drop”. This consists of a base unit and, if necessary, expansion modules with safe inputs and outputs, the number of which is displayed in table form. The integrated feasibility check stops the user selecting expansion modules incorrectly: only the modules supported by the inserted base unit are made available for selection. The PNOZmulti Configurator also provides assistance if the permitted number of expansion modules is exceeded or if modules are positioned incorrectly. Online help is always available during configuration. When configuring the safe user program the programmer has access to all safety functions in the form of certified graphic function blocks. All that’s needed is to link these to match the logic that is to be implemented. The PNOZmulti Configurator downloads the entire safety program on to a chip card. The chip card does not necessarily have to be inserted in a base unit. The program can also be copied via an external read/write device. Subsequent modifications or adjustments are quick and easy to implement via the Configurator. As a result, the configurable control system PNOZmulti is as simple as a PNOZ, but as flexible as a controller. Compared with conventionally wired solutions, users can save a considerable amount of time and costs – in all engineering phases – during design, configuration, commissioning and maintenance. To-
We are concerned about the most cherished dream in the world... LIFE
Manufacturer & Exporter : Pollution & Environment Monitoring Equipment
PRODUCT LINES
APPLICATIONS
Con�nuous Emission Monitoring System
Extrac�ve, Hot Extrac�ve, Hot-Wet Extrac�on, Dilu�on or In-situ measurement system with
- Electrochemical Gas Analyzer - NDIR Gas Analyzer - UV- DOAS Gas Analyzer - Laser TDLAS Gas Analyzer - Photo Ioniza�on Gas Analyzer - Flame Ioniza�on Gas Analyzer Dust Monitoring System - Opacity / Triboelectric / Laser Sca�ered VOCs On-line Analyzer Toxic Gas Analyzer / Detector Oxygen & Trace Oxygen Gas Analyzer Head Space Oxygen Analyzer Mul� Point Area Surveillance Gas Detec�on Single Point Gas Detec�on Flue Gas Analyzer Portable / Hand-Held Gas Detector Low Volume Personal Air Sampler Ambient Air Quality Monitoring System Water Quality Monitoring Instrument
Industrial Process Analysis Gas Emission Monitoring Dust Emission Monitoring Effluent Water Monitoring Safety & Occupa�on Heath Monitoring Quality Control Monitoring Environmental Monitoring
ADVANTAGES Indigenously Designed & Manufactured. Mul�ple Technology Solu�on under one roof. Applica�on & Technical Support Extremely User Friendly & Configurable Systems Flexible coopera�on modes Customized Design Compe��ve Price Smooth Communica�on Fast Response & Delivery Excellent A�er Sales Service Accompanied by Tes�monials
0 300 han s re t omerily o r t M us ctio C tisfa Sa
Registered Office Address: 21, 3rd Floor, Lohana Building, Raopura, VADODARA-390001, INDIA #91 265 2416938, M. #91 98250 07609 Email: info@primaequipment.com, Web: www.primaequipment.com
Works & R&D: Block No.128, Dabhasa-umraya Road, Opp. Cadila Healthcare Ltd, Village. Dabhasa, Ta. PADRA, Dist. VADODARA - 391 440, INDIA Phone: #91 2662-244371/2/3, 75748 56749/50
GROUP COMPANIES : PRIMA HI-TECH EQUIPMENT PVT. LTD.
Mfgr.& Exporter: Pollution & Environment Monitoring Equipment
Channel Partner:
Proud to be part of “MAKE IN INDIA” & “MADE IN INDIA”, An Ini�a�ve of Hon. Prime Minister of India.
PRIMA AXOL, Industrial Lubricants
TOLL FREE: 1800 270 7609
120 TECH TRENDS
Screenshot_Config_PNOZmulti Mini_ All the necessary elements of the safety circuit are available as icons or in selection menus in the PNOZmulti Configurator. Users start by selecting the required hardware via drag&drop.
day the PNOZmulti is the world’s most widely used configurable safety system, which has since developed into a multifunctional small control system that can be seen in practically all areas of automation technology. PNOZmulti also has diagnostic options, which guarantee short downtimes and high plant availability. Various diagnostic options are also available, for example, via the fieldbus system, via the operator terminals PMI and via a display integrated into the base unit, using the diagnostic concept PVIS.
The new product range PNOZmulti 2 10 years after introducing the PNOZmulti to the market, Pilz has now launched a new product range with PNOZmulti 2. The housing width of the new base unit is just 45 mm, rather than 135 mm. There are still 20 safe inputs available, up to eight of which can be configured as standard outputs, plus 4 safe semiconductor outputs (each with PL e). With the new illuminated display you can save time and costs during configuration and diagnostics and reduce the engineering work. Use of the PNOZmulti 2 is particularly economical from three or more safety functions. As with the PNOZmulti, the configurable control system achieves PL e / SIL CL 3. The base unit PNOZ mB0 has an extremely reduced power consumption and so is particularly efficient, enabling the user to save up
SEPTEMBER 2017 | www.engrreview.com
Laptop-PNOZmulti-Config.jpg Users can easily create their safety circuit on the PC using the PNOZmulti Configurator. The configuration tool provides support during project design, configuration, documentation and commissioning.
to 80 % of energy in comparison with similar products.
Modules for flexible application The base unit in the product range PNOZmulti 2 can be expanded on the right-hand side with up to four input and output modules. As a result, the number of safety functions that can be implemented also rises considerably. So PNOZmulti 2 provides flexibility in terms of both the size and the individual requirements of an application. The modular configurable control system PNOZmulti 2 can be expanded to the right of the base unit with various input/output modules. There are modules with eight safe inputs and four safe semiconductor outputs, modules with 16 safe inputs and an input/ output module with four safe inputs and four safe relay outputs. On the left hand side of the base unit, a range of communication modules provide the option for data exchange with diverse standard control systems. The serial RS232 or the TCP/IP interface, which also supports Modbus TCP, can be combined with one of the fieldbus modules PROFIBUS-DP or CANopen. The modular design of the hardware and numerous additional function modules not only guarantee sufficient development reserve but also make the configurable control system PNOZmulti 2 extremely flexible to use.
Open for all control systems The various fieldbus modules enable communication with a range of higher level standard control systems. Thanks to a standardised interface on the base unit, the user can configure data exchange without having any fieldbus-specific knowledge. So PNOZmulti 2 can also be used as a worldwide safety standard for all plant and machine types. The configurable contacts of the base unit for PNOZmulti 2 also give users with smaller applications the opportunity to download data to operational control systems, without immediately having to invest in a fieldbus module. Use of the configurable contacts can be defined directly as the safe user program is created. As a result you can have up to 12 standard outputs, which forward the signal states of individual functions to the corresponding standard evaluation unit. This means that machine operators can select the operational control system that suits their individual needs and don’t need to worry about how safety is connected.
For more information Web: www.pilz.com
122 TECH TRENDS
MACHINE TOOLS
ESPRIT delivers solutions for Industry 4.0 smart manufacturing DP Technology is helping factories of the future prepare for the digital transformation that’s taking place in manufacturing, with solutions including digital twinning, digital threads, machine-aware manufacturing, knowledge-based machining and cloud-enabled databases.
I
n order to prepare factories for an increasingly digital future, and to better support Industry 4.0 and smart manufacturing initiatives, DP Technology is focusing on a range of solutions to drive automation in manufacturing. The ESPRIT® CAM System enables manufacturers to streamline their workflows, prevent silos from forming during the manufacturing process, increase tool life and machine utilization, and create greater access to practical knowledge for process improvement.
Digital twin ESPRIT allows users to create a digital twin of their machine tools for programming, optimization and simulation. This virtual machine ensures that whatever happens on screen will also occur on the shop floor. Workpieces and cutting tools are set up virtually, resulting in exacting simulations, greater productivity and better toolpaths for higher quality parts.
This photo illustration is an example of a digital twin, showing a blend of real life and a virtual simulation of a main shaft being machined on a 5-axis machine.
SEPTEMBER 2017 | www.engrreview.com
Digital thread With ESPRIT, a digital thread ties together each step of the workflow from CAD design to finished part, ensuring that none of the manufacturing process is siloed. ESPRIT reads part data from CAD software and creates machine-optimized G-code and setup sheets, which it then passes on to shop floor management, tool data management and enterprise resource planning software.
Machine-aware solutions ESPRIT provides machine-aware CAM programming to increase tool life and reduce cycle times. The CAM system’s ProfitMilling® and ProfitTurning™ apps represent a fundamental change in the way toolpath in created: most CAM software works from the shape of the part first and considers the machine last, if at all. ESPRIT machine-aware solutions first consider the machine tool – its axes positions and their limits, acceleration, and attainable and requested cutting speeds, allowing users to run machines faster, get a better surface finish on their parts and significantly increase their tool life. As a result, with machine-aware CAM, programmers make better choices regarding toolpath, without asking the machine tool or cutting tool to exceed their own abilities.
Knowledge-based machining
Knowledge-based machining, the term for artificial intelligence built directly into a CAM system, makes it possible to significantly cut programming time by capturing best practices, including machining processes and cutting conditions — leaving more time to focus on strategic process improvements and reducing time spent on repetitive tasks. ESPRIT’s KnowledgeBase™ solution streamlines part programming by automatically selecting the optimum processes — machining cycles, tools and conditions — for part features based on proven best practices. Recording practical knowledge via KnowledgeBase™ is more reliable than leaving it to memory and allows for higher levels of automation through repeatable steps. Because programming is more predictable and consistent, programmers encounter fewer problems and produce higher quality parts.
Cloud-enabled machining As shops move to data-driven manufacturing, integration with cloud-based databases, such as MachiningCloud Inc., further facilitates access to knowledge, product data, resources and process controls for machines, cutting tools and work holding. These cloud-enabled databases suggest factory-recommended feeds and speeds for a given cut, let users quickly find the tools they need, and provide continuously updated manufacturer product data, including drawings and models of tools and cutting tool assemblies for simulation. Because information is stored in the cloud, it is always up to date, available on demand and can be accessed anywhere.
124 CASE STUDY
AUTOMATION
Exchanging metal 3D printing solutions with HiETA Technology from Renishaw is helping HiETA to move metal additive manufacturing (AM) from prototype manufacture into commercial production of its specialist range of heat exchangers
T
he recent addition of Renishaw’s RenAM 500M system at HiETA has enabled manufacturing times and, therefore production costs, to be reduced dramatically. The RenAM 500M is a laser powder-bed fusion additive manufacturing system designed specifically for the production of metal components on the factory floor. As well as incorporating a powerful 500 W laser to give faster processing than earlier models, the new equipment features an automated powder handling system that enables more consistent process quality and reduced operator time on the machine.
Background
Micro-turbine range extender project, MiTRE, cuboid heat exchanger
SEPTEMBER 2017 | www.engrreview.com
HiETA was founded in 2011 to develop metal AM methods for the production of complex, light-weight structures for various types of heat-management applications. Parts manufactured include recuperators, turbo-machinery and combustion components for micro gas-turbines, phase-change heat exchangers for fuel cells and integrated waste-heat recovery systems, and components for highly-efficient internal com-
bustion engines, including turbo-machinery and sections for handling exhaust gases. Stephen Mellor, now Lead Project Engineer at HiETA, became the company’s first employee after an approach by the directors, who had registered some patents on using additive technologies to produce heat exchangers. He had first become involved with AM while studying engineering at Exeter University, UK and, subsequently, specialised in research on the technology for his PhD. HiETA now has more than twenty-five staff and an impressive range of facilities that can together cover the whole AM product development process, starting with a review of the customer’s requirements, and then moving from an initial design through to computational fluid dynamics (CFD) and finite-element analysis (FEA), manufacturing with the Renishaw equipment, testing and validation.
Challenge Traditionally, heat exchange products are often made up from thin sheets of material that are welded together. The complexity of the designs makes production both challenging and time-consuming, while the material used for the welding process adds to the overall weight of the part. Prior to the work at HiETA, little research had been undertaken into the use of AM for the manufacture of heat exchangers. The initial challenges were, therefore, to confirm that AM could successfully generate sufficiently thin walls of the required quality and, then, to produce a complete component with the complexity of a typical heat exchanger. The third challenge was to use the knowledge and experience developed to move the process from the manufacture of samples and prototypes into low-volume production.
Solution
CASE STUDY 125
HiETA invested in the more powerful RenAM 500M to enable more costeffective production of commercial components in low volumes Build chamber, RenAM 500M metal additive manufacturing system
HiETA chose to partner with Renishaw and to use Renishaw’s AM250 system across a range of projects. Firstly, HiETA worked closely with Renishaw to develop specific parameter sets for the production of leak-free thin walls in Inconel down to thicknesses of 150 microns. Both companies produced samples using a variety of settings on the AM250 at Renishaw’s facility in Stone, Staffordshire and the system at HiETA’s base on the Bristol and Bath Science Park near Bristol, UK. The resulting samples were heat treated and then characterised at HiETA and Renishaw. The test results enabled the companies to confirm the optimum parameters on the machines for thin-walled structures and also allowed HiETA to develop a design guidebook with parameters for heat transfer in heat exchangers manufactured using laser powder bed fusion technology. Having achieved a leak-free integral wall, the next stage was to move to a complete, full-size unit, which could be completed in a reasonable build time. Two projects were undertaken, both with the participation of UK-based vehicle integrator Delta Motorsports, in Silverstone. The first was a cuboid heat exchanger (recuperator) to be used as a range extender for electric vehicles. The second aimed to take the design of the components to higher levels of complexity beyond the traditional cuboid shape. More complex shapes can improve product performance and cycle efficiency, give benefits in packaging, and reduce costs. The design chosen for this stage was a recuperator of annular form that could be wrapped around other components and contain integrated manifolds to give a more compact overall system. As well as allowing further optimisation of the Renishaw equipment to handle the larger samples, HiETA used these projects to develop an extraction process for removal of excess powder material from the cores of the heat exchangers.
thin-walled structures successfully and to provide the parameters needed to predict the performance of heat exchangers manufactured with the Renishaw equipment.
Results The first result of the partnership between HiETA and Renishaw was to produce the basic data needed to set up the AM equipment to produce
www.engrreview.com | SEPTEMBER 2017
126 CASE STUDY
Cross section of SLAMMiT recuperator
The thermal transfer and fluid flow data that resulted has been incorporated into the CFD and finite-element analysis programs used by HiETA. These programs can be used for an initial assessment of the likely performance of new component designs and thus confirm that the proposals have the potential to meet the customer’s requirements. At the same time, Renishaw has added software improvements, both to facilitate processing of the large amounts of data when the complete recuperator is sliced into thin layers and to create the build instructions needed for the complete part. The first attempt at making a complete product on the AM250 system generated a successful component but needed a build time of seventeen days. Following improvements
SLAMMiT (Selective Laser Melting of Micro Turbines) recuperator
SEPTEMBER 2017 | www.engrreview.com
to the hardware and software, together with optimisation of the process parameters, this was reduced to eighty hours. Detailed testing showed that the component would meet the requirements in terms of pressure drop and heat transfer. However, this performance was achieved with a weight and volume approximately 30% lower that an equivalent part made by conventional methods. “With almost all of our projects, we are trying to light-weight components and solve thermal management issues,” explained Stephen Mellor. “Through our partnership with Renishaw, we have produced components that are typically around 40% lighter and smaller by volume than anything equivalent that is available on the market. This is possible because, with the Renishaw technology, we can design and manufacture many novel and high performing surfaces integrated into a single component. This would be very difficult to do with conventional methods.” Following the success with the Renishaw AM250, HiETA invested in the more powerful RenAM 500M system to enable more cost-effective production of commercial components in low volumes. “We are now producing parts for engines with real commercial applications and for customers with very demanding requirements,” he continued. “We use Renishaw’s AM technology to produce very complex parts that give high performance at competitive prices.”
For more information www.renishaw.com
CASE STUDY 127 GROUP
G.C. Evans appreciates capable support provided by NORD DRIVESYSTEMS NORD configures reliable, lowmaintenance drive units featuring application-specific options, which has been appreciated by the client
A
manufacturer of bespoke machines for the food and beverage industry, US-based mechanical engineering company G.C. Evans has come to appreciate the dedicated and capable support provided by their drive supplier, NORD DRIVESYSTEMS. NORD configures reliable, low-maintenance drive units featuring application-specific options. Standstill is a word that smacks of bitter losses to the beverage industry. For drive technology in this sector, high availability and easy maintenance are therefore absolutely essential. David McNamer, manufacturing manager at G.C. Evans Sales & Mfg. Inc., a US-American manufacturer of cooling and heating equipment for the food and beverage industry, explains: “If a beverage pasteurizer were to have a drive failure, you are not only talking about lost product in the unit, but stopping a production line to the tune of potentially hundreds of thousands of dollars per hour. I do not want to worry about our drives and I do not want our customers to either. That is why we choose NORD. In 2008, we decided to give NORD drives a chance, and were in for some very pleasant surprises: Not only were the units less costly than comparable competitors’, but they were really high-quality and well-engineered units. What impressed us the most was the level of service we received from NORD. We are always dealing with a single engineering contact within their company.” Today, NORD drives are used in all G.C. Evans machines. NORD is one of the world’s most experienced gearbox manufacturers with an industry-leading product range featuring variable gear ratios, flexible installation options, and wear-free gearing. NORD configures low-maintenance, sturdy drives for G.C. Evans, implementing application-specific feature options ranging from special gear¬ lubricants to vent plugs that help prevent leakage.
Innovation is life
Why is the largest selling brand of Compressed Air Dryers?
Gas Dryer Up to 25,500 m3/hr
Refrigeration Dryer 17 – 34,000 m3/hr
For drying Compressed Air and Gas
Desiccant Dryer 17 – 8,500 m3/hr
It gives best value for money
of proven track record in performance and service Call today for any Compressed Air Treatment Solution +91 8130311443
Fail-proof and efficient in various machines For two major recent orders, NORD has configured two conveyor drives with very high gear ratios for G.C. Evans. One of these systems, a parallel shaft geared motor, moves 20,000 jam jars, each weighing more than 1
21-C, Sector 18, Gurgaon 122015, Haryana • Ph.: 0124-4091111 E-mail: delairmarketing@pahwa.com www.delairindia.com Gurgaon • Kolkata • Chennai • Mumbai • Vadodara www.engrreview.com | SEPTEMBER 2017
RB/Del/1705HVCA2
AUTOMATION
128 CASE STUDY
The parallel shaft geared motor with an input stage (left) driving the conveyor in the cooling tunnel (right) features a low-maintenance Gripmaxx bushing
kg, through a cooling tunnel. Its gearbox is configured with a 2,500:1 ratio to achieve an output speed of 0.6 revolutions per minute. This drive system features various special options to meet the hygiene requirements of food processes: a very durable stainless steel finish, a food-grade gear lubricant, a vent plug, and an oil sight glass. The pressure relief vent plug from NORD regulates the air pressure in the gearbox when it heats up and cools down. It prevents the ingress of dust or liquids, which could contaminate the oil and compromise its lubricating properties. This measure enables an extension of the oil change interval. Gaskets, gears, and bearings suffer less wear and tear.
ingress of moisture and are fitted with corrosion-resistant components. The NSD-x3 severe-duty coating, which NORD only offers in the United States, provides extra hard-wearing, long-lasting external corrosion protection for the drives supplied to G.C. Evans. It consists of two primers and a stainless steel (316) saturated silver-gray polyurethane finish. The solvent-based paint ensures increased durability. Completed by a clear top coat, the coating achieves a very high overall resistance to blows, scratches, heat, moisture, and also to industrial solvents such as lacquer thinner, acetone, gasoline, lubricants, and cutting oils.
Hard-wearing special coating Gear units and motors from NORD are generally designed to withstand harsh environmental conditions. They are effectively sealed against an
The second recent project for which NORD supplied a special drive system was a fruit juice pasteurizer with a slow-running conveyor belt: one bottle takes 45 min to pass through the 25 m long machine. The hol-
A severe-duty coating with four layers of paint ensures scratch-resistant corrosion protection
No bottlenecks in bottle separation – a resilient worm geared motor prevents gridlocks
SEPTEMBER 2017 | www.engrreview.com
Sturdy, low-maintenance shaft mounting
low-shaft parallel shaft geared motor is mounted on the machine shaft with a Gripmaxx bushing. The bushings developed by NORD are mounted on the drive shaft simply by means of a few screws, with no need to make any changes to the machine design. A tutorial on the NORD YouTube channel demonstrates how a Gripmaxx bushing is properly attached. Jason Jones, director of engineering at G.C. Evans, explains why this was the optimal mounting method for the pasteurizer: “This roller is removed every few years to service the bearings and for maintenance. A more traditional keyway-secured bushing may be quite problematic, since fretting and corrosion make it very difficult and sometimes expensive to remove. With the Gripmaxx solution from NORD, the hollow bore simply collapses on to the shaft. Removal of the shaft is then grab-a-wrench simple.” While load fluctuations and start/stop or reverse mode operation put strain on keys and can loosen conventional bushings over time, FEM-engineered Gripmaxx bushings spread the forces evenly over the entire contact surface. In contrast to standard shrink discs, NORD’s Gripmaxx bushings are available for many different combinations of inner and outer diameter, and therefore require no expensive custom designs.
For more information Web: www.nord.com
ENGINEERING REVIEW |
129
| September 2017
our Book y
BOOTH
Driving manufacturing processes of the future 13 – 15 December 2017 Bombay Exhibition Centre, Mumbai, India www.smartindustrysolutions-india.com
Get your brand ahead of the manufacturing curve Be a part of the pioneer edition of Smart Industry Solution India focusing on the growing need of “Industry 4.0” and smart manufacturing.
Exhibitor profile: – Future Factory – Hydraulics & Pneumatics – Automation Systems, Technology and Solutions (powered by SPS Automation India, Motek India, Control India) For participation contact Rahul Ganjapure – Project Head +91 22 6103 8424 rahul.ganjapure@india.messefrankfurt.com Nikhil Desai – Project Head +91 22 6103 8423 nikhil.desai@india.messefrankfurt.com
Book your booth!
ENGINEERING REVIEW |
132
| September 2017
ENGINEERING REVIEW |
134
| September 2017
BUSINESS AVENUES 135
INSIDE BUSINESS AVENUES Information on latest manufacturing projects in India SR. NO.
CATEGORY
PG. NO.
01.
NORTH INDIA
135
02.
WEST INDIA
136
03.
SOUTH INDIA
138
04.
EAST INDIA
139
NORTH INDIA
P
lans to assign the redevelopment of ITPO Complex into Integrated Exhibition Cum Convention Centre IECC at Pragati Maidan, New Delhi
on design, engineering, procurement and construction basis. Place: New Delhi Delhi
T
he CPSE has decided to collaborate with carbon recycling company LanzaTech and construct the world’s first refinery off gas-to-bioethanol
production facility at it’s Panipat refinery. Place: Panipat Haryana
National Buildings Construction Corporation Ltd
Indian Oil Corporation Ltd
“Suresh Jain, CGM, NBCC Bhawan Lodhi Road
Sanjiv Singh, Chairman
New Delhi-110003, Delhi. T: 011-24367314,
“H L Aryah, CGM (Projects), Panipat,
E-mail: cpg.ho@nbccindia.com
Refinery, Haryana-132140. T: 0180-2541154, 2578091,
www.engrreview.com | SEPTEMBER 2017
136 BUSINESS AVENUES
E-mail: aryah@indianoil.in,
P
lans to assign the construction of link road from Chhamb to Kujabalh via Ropri km. 0/0 to 2/360 including 1. No Bridge under NABARD RIDF-XXII.
T
he company is entering into a Joint Venture with Deutche Hospitality
The completion is targeted in 2 years.” Place: Himachal Pradesh
for development of 5 Star Hotel Projects in India and abroad.
Place: Nationwide
Himachal Pradesh Public Works Department Koa Tools India Ltd
Prithipal Singh, Executive Engineer,
Anshumman Joshi,
HPPWD Division Tauni Devi, Himachal Pradesh.
Director cum Chairman
T: 01972- 278422, M: 9418417906,
“Pramod Shankar Tiwari, Director, D-57, 2nd Floor, Sector-10,
E-mail: ee-tou-hp@nic.in
Noida-201301, Uttar Pradesh.M: 9529040917, E-mail: dhanvarsha- group007@gmail.com
P
lans to assign the construction of 19.75 mtr RCC T-Beam bridge over Gummi Khad at RD 0/505 i/c M/T Jandour Gummi road Km
P
lans to assign the construction of Multi Storied Commercial Spaces at GPRA Colony at Nauroji Nagar, New Delhi on Design, Engineering,
Procurement and Construction EPC basis including operation &
0/0 to 2/600. The work will start in two months and take 6 months to complete. Place: Dehra Himachal Pradesh Himachal Pradesh Public Works Department
maintenance. Place: New Delhi Delhi
F K Ganju, Chief Engineer
National Buildings Construction Corporation Ltd
Harsh Puri, Executive Engineer,
“Suresh Jain, CGM, NBCC Bhawan, Lodhi Road,
Dehra Division, District: Kangra,
New Delhi-110003, Delhi.
Himachal Pradesh.
T: 011-24367314,
T: 01970-233116, M: 9418027640,
E-mail: cpg.ho@nbccindia.com
E-mail: ee-deh-hp@nic.in,
T
he work on a bypass road linking Southern Peripheral Road (SPR) and National Highway (NH) 8 is expected to start soon.
P
lans to assign the construction of 30.00 mtr prestressed concrete box girder bridge over Kotla Khad from PHC Kasba Kotla to Govt. Senior
Place: Manesar Haryana
Secondary School Kotla Behar RD 0/180. The work will start in two
Haryana Urban Development Authority (Huda) “A K Maggu,
months and take 6 months to complete. Place: Himachal Pradesh Public Works Department
Chief Engineer, Delhi
F K Ganju, Chief Engineer
Rd, Sector 14, Gurugram - 122001,
Himachal Pradesh Harsh Puri, Executive Engineer, Dehra Division,
Haryana, T: 0172-2570982,
District: Kangra, Himachal Pradesh.
M: 9540064141,
T: 01970-233116, M: 9418027640,
E-mail: cehqhuda@gmail.com
E-mail:ee-deh-hp@nic.in
WEST INDIA
T
he company has got the mandate to develop & operate the Greenfield
GMR Goa International Airports Ltd (GGIAL)
airport at Mopa in North Goa. The foundation stone for the project
Sidharath Kapur, President
was laid in November, 2016. As of now the company has successfully
“Rupesh Janve,
executed debt facility agreement with Axis Bank for Rs 1330 crore. The
Lead - Corporate Communications,
on ground construction activity is likely to start after monsoon. The works
7th Floor, 701, Naman Centre, Plot No C-31,
completion is targeted in 3 years. Place: North Goa district Goa
SEPTEMBER 2017 | www.engrreview.com
G Block, BKC, bandra (E), Mumbai-400051, Mharashtra.
BUSINESS AVENUES 137
che.coastalroad@mcgm.gov.in”
T: 9769197077, rupesh.janve@ gmrgroup.in,
P
P
Environmental nod received recently.
Uniquest Infra Ventures Pvt Ltd is the concessionaire for the project. The
lans expansion of its petrochemical complex near Hazira in Surat district. The complex comprises of naphtha cracker, feeding
downstream petrochemical, fibre intermediates and polyester plants. Place: Gujarat
lans to widen the two-lane section of Solapur-Bijapur Section in Maharash- tra and Karnataka to four lanes covering 110-km. The project
includes construction of bypasses at Solapur, Bijapur and six flyovers. project has got approval from Cabinet Committee on Economic Affairs
Reliance Industries Ltd “Tushar Pania, Vice President (Corporate Communication),
recently. Place: Solapur Maharashtra
Makers Chambers - IV, Nariman Point, Mumbai - 400021,
Sanjay Kadam, Project Director,
T: 022-22785000,
Plot No. E-2, Jai Jalaram Nagar, Behind Shivdare College,
F: 22785185, M: 9820088536,
Jule Sholapur, - 413004, Maharashtra.
E-mail: tushar.pania@ril.com
T: 0217-2303379, solapur@nhai.org, sanjaykadam1973@yahoo.com
P
lans to provide rail connectivity to the proposed dry port at Wardha.
P
lans to assign the renovation, operation & maintenance (O&M) of
Place: Wardha Maharashtra
Sewage Treatment Plant (STP) at RNA, Vashi Naka, Chembur.
Indian Port Rail Corporation Ltd
Place: Mumbai Maharashtra Mumbai Metropolitan Region Development Authority
Anoop Agrawal, MD “Nishikant Kale, Sr Manager (Civil), 4th Floor, Nirman Bhavan, Mumbai
U.P.S Madan, Metropolitian Commissioner
Port Trust Building, M. P. Road, Mazgaon E, Mumbai - 400 010,
“Jaywant Dhane, Executive Engineer, 2nd Floor,
Maharashtra. T: 022-66566335, srmanageriprcl@gmail.com,
A wing, Bandra Kurla Complex, Bandra (East),
he expansion plan entails adding 10,000 circuit km (ckm) of the
T: 022-26595933/4044, F: 26594179,
transmission line and construction of 400 new substations by 2022,
E-mail: jaywant.dhane@mailmmrda. maharashtra.gov.in
Mumbai-400051, Maharashtra.
T
through the extension of 2,000 ckm transmis- sion line as well as 80 new substa- tions annually for the next five years. Funding planned through debt.
R
edevelopment of Ranga Bhavan Chowk, part of smart road project (Phase 1), Solapur under smart cities mission.
Place: Gujarat
Place: Solapur Maharashtra
Gujarat Energy Transmission Corporation (GETCO)
Solapur City Development Corporation Ltd
B.B. Chauhan, Managing Director
“Sanjay Teli, Chief Executive Officer, Dist. Planning Office, New
“N P Maheshwari, Chief Engineer (Projects), S.P. Vidyut Bhavan,
Collector Office premises, Near Govt. Milk Dairy, Saat Rasta,
Race Course, Vadodara - 390007, Gujarat. T: 0265-2353085, 310582-86,
Solapur-413003, Maharashtra. T: 0217-2318800,
F: 2339066, M: 9925210127,
M: 9423947999,
9925208081, md.getco@gebmail. com,
E-mail: solapurcitydcl@gmail.com
P
une railway station revamp project is on. Apart from the newly constructed ramp entry from the HH Prince Aga Khan road, the plan
P
lans to assign development of smart multi level car park at Jaipuria Hospital, Jaipur.
Place: Jaipur Rajasthan
includes construction of a new foot over bridge (FOB). Place: Pune Maharashtra
Jaipur Smart City Ltd. Central Railways
“Ravi Jain, CEO, JSCL, Nagar Nigam Campus, Lal Kothi, Tonk Road,
“RN Gupta, Deputy Chief Engineer (Construction).,
Jaipur-302016, Rajasthan.
R B Mill Road, Sasoon Road, Pune - 411001, Maharashtra.
T: 0141-2741346/2741347, 2742823,
T: 020-26105380, M: 7219613250,
jscljaipur@gmail.com”
E-mail: dycecpune@gmail.com
P
lans to assign construction of bus shelter at different locations in kota
P
lans to construct coastal road project starting from the Princess Street flyover at Marine Drive to Priyadarshini Park as an under-sea tunnel.
Place: Mumbai Maharashtra
city including one-year defect liability period followed by 5 years
mainte- nance. Kota Smart City Ltd. “Rohit Gupta, IAS, CEO, Rajeev Gandhi Bhawan, Nagar Nigam,
MCGM “A. B. Kulkarni, Executive Engineer, Third floor, Engineering Hub
Kota-324007, Rajasthan.
Building, Dr. E. Moses Road, Near Worli Naka, Worli, Mumbai-400018,
Tel: 0744-2502293, Fax: 2501282,
Maharashtra, T: 022-24958001, 24958101,
E-mail: ksclkota@gmail.com
www.engrreview.com | SEPTEMBER 2017
138 BUSINESS AVENUES
P
F: 22831604, M: 9998946201,9998953032,
lans to undertake the construction of bus terminal on 7.3 acre of land at Palanpur. M. V. Omni Projects (India) Ltd was selected as the contractor
in March 2017. The project will be executed on Design - Build - Finance - Operate - Transfer (DBFOT) basis.
T
he State Urban Development Agency (SUDA) in Chhattisgarh is in the process of preparing a Master Plan for implementation of Solid Waste
Place: Palanpur Gujarat
Management Project in all the 168 Urban Local Bodies (ULBs).
Gujarat State Road Transport Corporation
Place: Chhattisgarh
Sonal Mishra, IAS, Vice Chairman & Managing Director
State Urban Development Agency (SUDA)
“Raj Para, Executive Engineer,
“G.T. Bhutia, Chief Engineer,
Central Office, C/O Central Work- shop GSRTC, Naroda,
Plot No- 172, Vivekanand Marg, Bhubaneshwar - 751014, Odisha.
Ahmedabad, Gujarat.
T: 0674-2432317/2432846,
T: 079-22831604,
E-mail: sudaodisha@gmail.com
SOUTH INDIA
I
ndia’s largest private dairy player has decided to set up a 6.5 lakh litre
be taken up in two phases and would be be set up near the proposed
capacity dairy plant at Dharapuram. The company has tied up with
smart city planned by Japan International Cooperation Agency (JICA). Place: Ponneri Tamil Nadu
Germany-based GEA for the plant equipment. Place: Dharapuram Tamil Nadu
Mahindra and Mahindra Hatsun Agro
“Pramuch Goel, General Manager (Communications), Mahindra
R.G. Chandramogan, CMD
Towers, Worli, Mumbai-400018, Maharashtra.
“Muthusami, Project Head, Domaine,
T: 022-24917040, 24905943,
Door No: 1/20A, Rajiv Gandhi Salai (OMR), Karapakkam, Chennai -
goel.pramoch@mahindra.com
600097, Tamil Nadu. T: 044-24501622, F: 24501422, E-mail:muthusami@hatsun.com, info@hatsun.com,
P
lans to assign construction of Northern Break Water for the 2nd stage development of Karwar Port, Karwar, Karnataka (First Phase)
Place: Karwar Karnataka
P
Directorate of Port and IWT, Karwar
lans to set up new state-of-the- art pharmaceutical factory in Vemgal,
Capt. C Swamy, Director
Karnataka. The production is likely to commence in 2018.
Place: Karnataka
“T M Manchegowda, Executive Engineer, Baithkol, NH17, Karwar, Glaxo Smith Kline Pharmaceuticals Ltd
Uttarakannada District-581302, Karnataka.
A Vaidheesh, Managing Director
T: 08382-229672, 2420374, M: 9845167026,
“Ransom Dsouza, VP-Communications and Govt Affairs,
E-mail: eepdk@rediffmail.com,
Office No. 401/ 402, 4th Floor, A-Wing, Floral Deck Plaza, M. I. D. C, Andheri East, Mumbai-400093, Maharashtra. T:022-24959595, ransom.a.dsouza@gsk.com, corporate-communication@gsk.com,
P
lans to set up Yadadri Power Generation Station with a capacity of 4,000 MW at Damaracherla of the Suryapet district. Environmental
nod recently received. Place: Suryapet District Telangana TSGENCO
T
he company plans to set up industrial park being at Ponneri in
“T Rajendra Prasad, Superintending Engineer, Vidyut Soudha, 3rd
collaboration with Japanese major Sumitomo. Approval received from
Floor, Khairathabad, Hyderabad - 844101, Telangana. T: 040-23499844,
the State government’s Empowered Committee. Directorate of Town and
M: 9493174032, 7382609308,
Country Planning (DTCP) nod is expected soon. The industrial park will
E-mail: cetpctgenco@gmail.com, setpc4tsgenco@gmail.com,
SEPTEMBER 2017 | www.engrreview.com
BUSINESS AVENUES 139
(B Lakshmaiah, Chief Engineer-TPC)”
P
lans to assign proposed redevelopment of Natesan Park in Divsion 136, Zone-X.
P
lans to undertake six-laning of Bengaluru-Mysuru expressway. The
Place: Chennai Tamil Nadu Greater Chennai Corporation
bidding process is on and the work is likely to start in 6 months.
Place: Bengaluru Karnataka
Raj Cherubal, CEO
National Highways Authority of India (NHAI)
“L. Nandakumar,
B T Jwalendra Kumar,
Superintending Engineer (Smart City, Special Projects,
Project Director,
Storm Water Drain), Roads and Buildings and Training Department -
Door No 161, 2nd Stage, 2nd Main, 11th Cross,
HQ, Ripon Building,
Mahalaxmipuram,
Chennai-600003, Tamil Nadu.
Bangalore - 560086, Karnataka.
T: 044-25619315, M: 9445190735, 9381013498,
M: 9449830716, jwalendra@gmail.com,
E-mail:seswd@chennaicorporation.gov.in
piuramanagara@gmail.com
P
lans to assign proposed redevelop- ment of CIT Nagar 3rd Street park
T
he civic body plans to start the transformation of T Nagar under the Smart City project shortly. The projects will be taken up phase-by-
in Divsion 141, Zone-X.
Place: Chennai Tamil Nadu Place: Greater Chennai Corporation
phase. Place: Chennai Tamil Nadu
Raj Cherubal, CEO Greater Chennai Corporation
“L. Nandakumar, Superintending Engineer (Smart City, Special
“S.Kalimuthu, Superintending Engineer,
Projects, Storm Water Drain), Roads and Buildings and Training
5, Anderson Road, Chinna Chembarambakkam, Ayanavaram,
Department - HQ, Ripon Building,
Chennai-600023, Tamil Nadu,
Chennai-600003, Tamil Nadu.
Tel: 044-25619279, M: 9445190016,9445190006,
T: 044-25619315, M: 9445190735,9381013498,
msebrr@chennaicorporation.gov.in
E-mail: seswd@chennaicorpo- ration.gov.in
EAST INDIA
P
ITI More, Chas-827013, Jharkhand. M: 9973473109”
lans to install a 1MW capacity solar plant at Bhopal airport. The electricity generated will be abled to power all airport functions. The
completion is targeted by December 2017.
T
he company plans to set up manu- facturing unit in EMC, Naya Raipur.
Place: Bhopal Madhya Pradesh
MOU was recently signed with the Government of Chhattisgarh in
Airports Authority of India Akash Deepmathur, Airport Director “Y P Mahajan, DGM Electrical, Airport Road, Gandhi Nagar,
this regard. The company plans to establish assembly plant for tablet PC, Desktop PC, Smart phone, Biometric devices, netbooks and notebooks. Place: Naya Raipur Chhattisgarh
Bhopal- 462036, Madhya Pradesh. T: 0755-2646570, 2646001,
Forstar Techno Solutions Pvt Ltd
E-mail: ypmahajan@aai.aero, apdbhopal@ aai.aero,
“Vivek Prakash, Managing Director, 3rd Floor,
lans to assign construction of 16.0 MLD capacity conventional water
Raipur - 492001, Chhattisgarh. kproy2551967@gmail.com”
Commercial Complex, Sector 29, Naya Raipur,
P
treatment plant.
Place: Jharkhand
P
lans to set up consumer and Industrial electronics products
Drinking Water And Sanitation Department “S. B. Puran, Executive Engineer,
manufacturing unit in Naya Raipur. MOU was recently signed with
the Government of Chhattisgarh in this regard.
www.engrreview.com | SEPTEMBER 2017
140 BUSINESS AVENUES
Place: Naya Raipur Chhattisgarh
Berhampur-760010, Odisha.
“G- 28, Vip Cooperative Society, Sector- 7,
T: 06802-233390, M: 7681023541,
Opposite Times of India, Bhosari, Bhosari Sector 7,
E-mail: serwss_bam@nic.in
Pune-411026, Maharashtra. M: 8048107954”
P
lans to assign construction of smart roads and under ground
P
lans to establish liquid glucose and derivative manufacturing unit in Chhattisgarh. MOU was recently signed with the Government of
electrification work under Phase-1.
Place: Jabalpur Madhya Pradesh Jabalpur Smart City Ltd
Chhattisgarh in this regard. Place: Chhattisgarh
“Gajendra Singh, Chief Executive Officer, Nagar Nigam office, Jabalpur-482001, Madhya Pradesh.
Arkas Biocon India Pvt. Ltd. Door No. A - 210, Gokul Arcade,
M: 7611136801, 7611136800,
Garevan Chowk, Sahar Road,
E-mail: ceojscl@mpurban.gov.in,
Vile Parle East, Mumbai-400057, Maharashtra.
ankurkhare@mpurban.gov.in
T: 022-66919760
T
he civic body plans to set up an integrated Municipal Solid Waste
T
he state government has signed an MOU with Bhilai Steel Plant (BSP) to set up a ‘Waste to Energy’ power generation plant in Durg district as
Management Project through Public Private Partnership (PPP) model
as part of Smart City drive. The project will be taken up soon on build,
part of ‘Swachchh Bharat Abhiyan’ under the Government’s solid waste
finance, operate and transfer (DBFOT) basis.
management project.
Place: Raipur Chhattisgarh
Place: Durg district Chhattisgarh
Raipur Municipal Corporation (RMC) Rajat Bansal, I.A.S., Commissioner
Govt of Chhattisarh / Bhilai Steel Plant “Vijay Mahral, DGM (PR), Bhilai Steel
“Haren Sahu, Executive Engineer,
Plant, Bhilai-490001, Chhattisgarh.
Nagar Nigam Head Office, Near Mahila Police Thana,
T: 0788-2852151, 2222890 / 2223491,
Gandhi Udyan, Raipur, Chattisgarh.
E-mail: vijay.mahral@gmail.com
Tel: 0771- 2535780, 2535790, Fax: 2227395, M: 9301953256, E-mail: dc_rmc@rediffmail. com, nigam.raipur.cg@nic.in
P
lans investment in setting up R&D and manufacturing unit in Chhattisgarh. MOU was recently signed with the Chhattisgarh Government.
Place: Naya Raipur Chhattisgarh
P
lans to assign the operation and maintenance of civil work of 25.68 MLD capacity Surface Based Water Supply Scheme, Part-I (Northern
Smartron India Pvt. Ltd Mahesh Lingareddy, Founder & Chairman
Sector) in Nadia District for one year. Place: Nadia District West Bengal
Amit Boni, Vice President (Sales & Marketing),
Public Health Engineering
5th Floor, Corporate Court, Nanakram Guda, Financial District,
Arindam Majumdar, Executive Engineer,
Hyderabad-500008, Telangana. M: 9472252554,
First Floor, Kalyani Nadia, West Bengal, M: 9433170467
E-mail: info@smartron.com,
P
lans to assign the construction of 2.00 Mld Capacity Unconventional
P
lans to undertake widening of 65 km of Imphal-Moreh section in Manipur. Cabinet Committee on Economic Affairs has recently
Water Treatment Plant including operation & maintenance of the all
plant & works for a period of 12 months after successful commission- ing of the whole plants & works.
approved the project. Land acquisition process is on.
Place: Korba Chhattisgarh
Place: Imphal Manipur NHIDCL
Public Health Engineering Depart ment (PHED)
Sunil Kumar, General Manager (P),
“S.K. Chandra, Executive Engineer, Korba, Chhattisgarh.
NHIDCL Dr.N. Raikhan,
T: 07759- 221270, M: 9755511112,
Nillai House Opp.1st M.R. Ground Babupara,
eekor-phe-cg@nic.in, cg_phe_eekor@water.nic.in
Imphal-795001 Manipur. T: 0385- 2440920, sunil.kbro@gmail.com, nhidclimphal@gmail.com
P
lans to assign construction of unconventional water treatment plant capacity with 1.00 MLD capacity for Chandaghasi Group of Villages
P
lans to assign the construction of roads under Pradhan Mantri Gram Sadak Yojana in the districts of Ganjam, Gajapati & Kandhamal for 104
Rural Water Supply Scheme, District Ranchi on turnkey basis. Place: Ranchi Jharkhand Drinking Water And Sanitation Division
number of packages. Place: Ganjam district Odisha
“Bhupendra Narayan Singh, Execu- tive Engineer, Jagannathpur, Rural Development Department (RWD)
Ranchi-834002, Jharkhand.
“Superintending Engineer, Rural Works Circle,
T: 0651-02480166, M: 8987619243
SEPTEMBER 2017 | www.engrreview.com
PRODUCT SHOWCASE 141
PRODUCT SHOWCASE DIGITAL MULTIMETER MODEL: R-801T MECO-G has introduced a new 6000 Count Trms RMS Digital Multimeter Model R-801T. It has a big LCD Display with Back light. It has all the functions required for Measuring Electrical Parameters. It can measure ACV, DCV, ACA, DCA, Resistance, NCV, Temperature, Frequency, Duty cycle, Capacitance, Temperature Diode and Continuity (buzzer). It has separate keys for range and function select. Min/ Max function and Relative function is provided. Data Hold facility is provided. Additional facility to increase the current capacity with external clamps is provided to measure up to 600 AMPS. Operating on a single 9V battery with Auto Power Off (APO)
Four Wheelers like Cars, Trucks, Tractors and Gear-Boxes in all type of machineries. Gib-Head keys transmit heavy, unidirectional, reversing, and vibrating torques and are suited for applications that require periodic key removal. Special keys are made from
For more information Vishal Engineering Corporation 393, G.I.D.C., Makarpura,Vadodara-390010. Ph – 0265-2642963 M - +919898948244 Email: vishalkeys@hotmail.com function it has a protective holster to protect the instrument from damage in case of a drop.
For more information M/S. GOLIYA IMPEX 316, BHARAT INDUSTRIAL ESTATE, T.J.ROAD, SEWREE, MUMBAI- 400 015, INDIA Tel.: 91-22-24149657, 24179467 FAX: 91-22-24130747 E-MAIL: sales@goliyainstruments.com; info@goliyainstruments.com Web: www.goliyainstruments.com
Industrial and automobile keys VISHAL ENGG. CORP., is one of the highly experienced Machine key Manufacturers since almost last forty years. We offer Machine Keys of all types like Square, Flat & Parallel, Gib-Head Keys as per IS 2048, 2710, 2292, 2293, 2294, DIN-6881 to 6888, ASTM & B.S.46 Part-I or as per Customer’s Specification. Sizes range from 3 x 3 mm Sq. to 50 x 28 mm Sq. Flat Parallel Keys with all sides ground to the
Stainless Steel (410,304,316,316L etc.), EN-19, EN-24 Materials for shock loading transmissions apart from Standard EN-8/9 keys having high tensile strength. Maintenance purpose kit is also available for quick repairs and break-down jobs.
required tolerance and well chamfered all over for ease of assembly for Φ10mm to Φ300mm Shaft keyways. The keys are used for transmitting loads in Electric Motors, Pumps, Couplings, Pulleys, Valves, Textile Machineries, Agricultural Machineries, Chemical Plants, Machine Tools of all types and other rotating parts. Woodruff keys find application in Compressors, Two Wheelers, Three Wheelers,
Solid State Relay Solid state relay used in numerous application where electro mechanical relays together with protective components used to be installed power semiconductor devices with corresponding protective electronics circuits so- called solid state relays are used. As SSR does not incorporate any moving parts in the load switching circuit and is therefore insensitive to shock and vibration. As long as it is not exposed to excessive thermal stress and ssR will outlast an electromechanical relay by millions of operation. The advantages include NOCONTACT ARCING, LONG LIFE AND HIGH RELIABILITY- MORE THAN 10 OPERATION, LOW EMI HIGH SURGE CAPABILITY, HIGH RESISTANCE TO SHOCK AND VIBRATION, HIGH RESISTANCE TO AGGRESSIVE CHEMICALS AND DUST, NO ELECTRO MECHANICAL NOISE, LOGIC COMPATIBILI-
TY, FAST SWITCHING, AND LOW COUPLING CAPACITANCE. The applications include controlling of temperature in Electric overs, plastic processing system, injection moulding machine, packaging industry, electro systems, heating application, furnance, traffic lighting controls and many more. These are available in DC – AC (Input DC and output AC ) available in single phase version as well as three phase version up to 250 Amps, AC- AC version in single phase as well as three phase available up to 175 Amps, Linear voltage control version available up to
www.engrreview.com | SEPTEMBER 2017
142 PRODUCT SHOWCASE
150 amps, Linear current control 4- 20 ma version available up to 100 amps, DIN mounted SSR relay module up to 36 relays having current rating up to 5 amps, PCB
mounted DC- AC as well as AC- AC relay available up to 5 amps. DIN mounted Heak sink suitable for all types of SSR for heat dissipation are also available.
Pioneer in intuitive programming •
For more information MRK ENGINEERS, 15/1A2, Plot:III, Lakshminagar
• •
,Ramamoorthy street, Moondramkattalai,
Offer the easiest-to-use and most adaptable alternative Automation Solution for specialized and demanding needs An experienced technical team A pioneer in the simplification of programming
Chennai- 600128. Mob. 09444668125. Email.ramakrishnan252008@yahoo.com
Welding Fume Extractor, King Extractor-II-MU 3 Welding Fume Extractor, King Extractor-II-MU 3 is a mobile mechanical high efficiency self-cleaning filter designed for workplaces. The filter cleans air from different kinds of dry dust, welding aerosols and other dry contaminants from most industrial processes. The filter cartridge is cleaned automatically without interrupting the filtration process. The cleaning extends the cartridge service periods and minimizes maintenance.
• •
•
• •
•
All-in-one fully connected nanoPLC Remote management & maintenance on a PC & mobile devices Accurate & performant sensor measurement
Millenium 3 - Logic Controller • • •
Compact & expandable Easy to program Multiple configuration options
Specialist in electromagnetic & electronic technology •
The Filter is designed for continuous indoor operation under the following climatic conditions: •
em4 - MORE THAN JUST A PLC
•
workplaces unreachable to other ventilating equipment, and The filter requires connection to a general compressed air supply.
The standard delivery set includes Built-in fan, Control console, Filtering cartridge of respective type, Spark arrester, Oil separator with reduction box for compressed air system, and Electrical grounded cable L= 5 m with plug.
Air temperature from +10 deg. C to +45 deg. C. Relative humidity : 80% at 25 deg. C The compact construction integrates the filter, extraction arm and fan The filter can be used at
•
Specialist in time management with an extensive automation components offer that includes timers, monitoring relays In addition to high-performance products, advice and support, offers tailor-made solutions for any application
TIMERS: • • •
Simple to use Multi voltage Multi or mono function
MONITORING RELAYS: •
Close-up protection for total availability of equipment
• •
All anomalies are detected Optimise continuity of service
For more information InnoVista Sensors India Pvt Ltd
For more information :
Div 1, BNR Complex, Plot No.92/1A, 1st Floor,
Ador Welding Ltd.
H P Avenue Road, Konappana Agrahara,
Akurdi, Chinchwad, Pune 411 019
Electronic City –Phase 1, Bangalore – 560100, India
Phone: 020-4070 6000 Email: cmo@adorians.com
E-mail: india@innovistasensors.com
Website: www.adorwelding.com
Web: www.innovistasensors.com
SEPTEMBER 2017 | www.engrreview.com
PRODUCT SHOWCASE 143
Meco “Power & harmonics analyzer – Model PHA-5850 A/B/C/D ”
Under BEE’s PAT Scheme (Perform, Achieves & Trade) for Eight Industrial Sectors mandated to compulsorily improve their Energy Efficiency by adopting all the available measures including replacement of their old Equipments with New and Energy Efficient Equipments MECO “POWER & HARMONICS ANALYZER – Model 5850” is a state of art versatile instrument using micro controller technology, Ideal to carry out Vigilance checks, Surveys, Audits and Periodic Visits for checking at Industrial and Consumers end. The measurements can be done on Live loads. Useful to Analysis for 1 & 3 Phase Quality Power System. Large Dot Matrix LCD Display with Backlight of 35 Parameters in
screen to monitor Energy, Active Power, Apparent Power & Reactive Power, Power Factor, Energy, TRU RMS Value, AC Current, and Average & Maximum Demand with Programmable Time Interval & CTR & PTR. Displays Individual Harmonics of Voltage & Current upto the 99th Order, THD with Waveform & Peak value. It Has inbuilt memory of 512K for 17000 records & Optical Isolated RS-232 ~ USB Interface with users friendly Software with facility to retrieve Power Data & Harmonics on Meter Screen at site. Analyser available with Clamp on CT having Multiple Range of 1/10/100A or 10/100/1000A or 300/3000A & 120/1200A (Flexible CTs) as per application.
For more information MECO Instruments Pvt. Ltd.
Nexgen Refrigerated Air Dryers The Nexgen Refrigerated Air Dryers from Gem Equipment are known for engineering excellence, innovation and reliability.The heat exchangers are designed to provide worry-free, highly efficient heat transfer whether you are processing simple fluids, viscous solu8tions, or particulates. They feature honey comb construction of aluminium fins, true cross-flow for greater effective temperature differences, nonclogging larger cross-sectional area for air flow, integral air-air and air-refrigerant exchanges, with stainless steel demister moisture separator, robust non-corrosive grade aluminium, and larger heat transfer area for higher efficiency. The rugged electronic panels display both inlet and dew point temperatures. They incorporate a Tripper module with alarm for compressed high discharge pressure, compressed low suction pressure, expansion valve malfunction, auto drain valve function and fan motor cycling. Introduction of speed control is one of the major developments towards the optimization of refrigeration systems based on average load. For periods of high cooling demand, the compressor speed can be increased which results in a higher refrigerant flow
and thus higher cooling capacity and vice versa during periods of low cooling demand. Compressed air purification equipment must deliver uncompromising performance and reliability while providing the right balance of air quality with the lowest cost of operation. As a quality-centric group, Gem ensures that its dryers are test at each stage of assembly as per ISO 7183 or relevant standards. It maintains stringent engineering practices throughout the production process to achieve higher reliability. Gem’s state-of-the-art ISO 9001-23008 certified facility is equipped with dedicated men and machines to chisel out products of impeccable quality and reliability.
Plot No. EL-1, MIDC Electronic Zone,
For more information
TTC Industrial Area, Mahape, Navi Mumbai 400710. (INDIA)
GEM Equipments (P) Ltd.
Tel: 0091-22-27673311-16 (Sales),27673300 (Board)
SF No.103, Avinashi Road, Arasur, Coimbatore 641 407
Fax: 0091-22-27673310, 27673330
Phone: 0422-2363800 /
E-mail: sales@mecoinst.com Web: www.mecoinst.com
Email: sales@gemindia.com
www.engrreview.com | SEPTEMBER 2017
144 PRODUCT SHOWCASE
Peristaltic Hose Pump (With Imported Hose) SPECIFICATION : Capacity Range: 20LPHto30000LPH Head Range: 40.0 Mtrs. & more Electrical Motor : O.5 to 10 HP Sealing Arrangement : No Seal
Han® Ex connectors now meet the NEC 500 standard for the North American market.
FLOW – Pulsation M.O.C. Hose tube suitable for liquid, end connector in SS-316/ PP/UHNW Titanium Outer casing C.I / Aluminum Roller SS-316 with bearing bush/ Ball Bearing. SALIENT FEATURES Dry run, self priming. Seal less, Good for Slurry. Only hose tube in contact with liquid. Can handle solids. Reversible rotation to clean pipe line & pump. APPLICATION To transfer Liquids / Paste /
Viscous Liquids / Abrasive & Corrosive Liquids. In almost all types of industries.
LIQUID HANDLED Fruit Salads, Dairy Products, Paper Pulp, Animal Feeds, Bentonite, Lime wash, Manure Slurry, Rubber Latex and Many more
Crimp and screw terminals as well as Han-Quick Lock® can be used for creating connections. Housings are equipped with cable outlets for thread sizes M20 to M40. Extremely robust metal locking levers are used to lock the connector and can only be released with a tool, preventing it from being opened by accident in an explosive atmosphere.
Compared to hardwiring, users of Han® Ex connectors can increase the flexibility of their application, reduce down-time to maintenance work and increase installation safety. This is particularly applicable for explosive atmospheres in the mining and chemical industries and process automation.
For more information HARTING Technology Group Michael Klose Manager Media and Public Relations Marienwerderstr. 332339 Espelkamp Phone: + 49 5772 47-744 Fax: + 49 5772 47-400
For more information
Michael.Klose@HARTING.com
MONIBA ANAND ELECTRICALS PVT. LTD. (MUMBAI)
Web: www.HARTING.com
5, Saphire Building, Gr. Floor, Tirupati Park, Sativalli Road, Village Waliv, Tal. Vasai (E), Opp. To Professional Couriers, Dist- Thane- 401 208, State- Maharashtra. INDIA | Tel.: 0250-6450425/26/27 Contact: Rakesh Engineer : +91 93230 13491 | Email: moniba83@gmail.com
Han® connectors for explosive atmospheres meet US standards Since this this spring, connectors are now be available in all sizes in the Han® Ex series for explosive atmospheres – meeting US standard NEC 500. These housings are permitted for use in Class I, Division II hazardous locations. This product range for the North American market includes inserts and housings from sizes 3A to 24B.
SEPTEMBER 2017 | www.engrreview.com
Like all Han® Ex connectors, they ensure protection class IP65 when plugged in. Their blue colour is for easy identification of inherently safe circuits. The Han® Ex series’ contact inserts provide a high number of poles in the smallest of spaces. Up to 24 contacts can be located in the size 24B housing, for example.
O-Rings / FEP Encapsulated O-Rings - (Silicone/Viton®/EPDM/Neoprene/ Nitrile) APPL offers its wide range of O-Rings from 1.0 mm ID to 600 mm ID from its 5000 single piece moulds. APPL’s O-Rings are manufactured on a hydraulic press with tightly controlled temperature, pressure & time which ensures accurate dimensions, glossy finish & invisible flash line, properly post cured & absolutely defect free articles. These O-Rings are also manufactured as per the dimensional tolerance specified by the customers & available from Nitrile, Neoprene, Silicone, EPDM,
Hapalon, NBR, Viton® & Butyl Rubber or in any other rubber as per customer’s specification. It is also available in Viton® O-Rings from 1mm ID - 3000 mm ID or in any sizes through step moulding process which gives joint less
146 PRODUCT SHOWCASE
O-Rings of dimensionally accurate, excellent workmanship & finish. APPL’s Silicone, Viton® & EPDM Encapsulated O-Rings with FEP encapsulation are designed to address the growing problem of sealing in the most hostile chemical & temperature environments. It combines the best qualities of FEP material on the outside with its chemical inertness & an elastomer on the inside for resilience. This unique combination forms a highly effective, long lasting seal for the most demanding applications. This O-Rings are comprised of FEP over Silicone, Viton® or EPDM & can be used in temperatures from -75°F to +400°F (- 60°C to +205°C)
depending upon the choice of elastomer core.
Why are Encapsulated O-Rings needed? There are certain applications which prohibit the use of conventional rubber O-Ring seals. The use of hostile chemicals or extreme temperature (both high & low) during various processes can make effective sealing very difficult. The main advantage encapsulated O-Rings have over solid P.T.F.E. is that it has the chemical inertness whilst with its energising core, the O-Ring returns to its original form.
Ohm & Hz function & 4000 counts in ACA Clamp-on function. It is packed with features not available in other contemporary instruments. It can measure TRMS 1000A AC Current upto 3.1KHz frequency, TRMS AC 600V upto 3.1 KHz frequency, DC 600 Volts, Resistance upto 1000, frequency, continuity. It can measure Power parameters like (600)W, (600) VAR & (600)VA with dual-display Total Power Factor. It has peak-rms Hold & data hold facility. It has an optional RS232 interface for transfer of data onto the PC.
It has transient protection upto 6.5KV (1.2/50s surge) lightning surge and meets the requirements for CAT III 600V AC & DC. It has an AutoVA check facility. It meets E.M.C. requirements and IEC 61010-2-032 2nd Edition (2002), UL61010B-2-032 (2003). It takes conductors upto 45mm dia. It operates on 1.5V AAA battery x 2. It is supplied with Carrying Case, Operating Manual, Test leads (pair) & Batteries. PC interface kit is optional.
For more information KUSAM ELECTRICAL INDUSTRIES LTD.
For more information
Regd. Office : G-17, Bharat Industrial Estate,
Ami Polymer Pvt. Ltd.
T. J. Road, Sewree (W), Mumbai - 400015.
319, Mahesh Industrial Estate, Opp. Silver Park, Mira-
Tel.: 022 - 24124540, 24181649, 27750662, 27750292
Bhayander Road, Mira Road (E),
Fax : +91 - 22 – 24149659, 27751612
Thane - 401104, Maharashtra. INDIA
Email : kusam_meco@vsnl.net
Tel.: +91 22 28555 107 / 631 / 914 | Cell: +91 86910 13935
Website : www.kusamelectrical.com
Email: mktg@amipolymer.com | Web: www.amipolymer.com
“KUSAM-MECO” SINGLE PHASE TRMS POWER CLAMP METER MODEL – KM 2740 Kusam Electrical Industries having 6 Models of Power Clamp Meters in their range of applications have introduced the latest in technology Power Clamp Meter. These meters are very light (approx. 225 gms.) in weight and compact in size making it the most convenient instruments available. This Clamp-on meter is designed to apply around or remove from uninsulated hazardous live conductors. But still, individual protective equipment must be used if hazardous live parts in the installation where measurement is to be carried out could be accessible. Model KM 2740 has 6000 counts LCD display on voltage function, 9999 Counts in Power,
SEPTEMBER 2017 | www.engrreview.com
Elesa+Ganter: Linear motion Machine sliding doors or plant components of special machinery – these elements, often real heavyweights, can hardly be moved without linear guide systems. Elesa+Ganter has not one, but several new models in its standard range. At the start of the leading technology trade fairs for mechanical engineering and automation engineering, standard element specia- list Elesa+Ganter presents its latest extension to its product range: linear motion bearings and roller guide systems, elements which are virtually indispensable in applications involving mechanical engineering and handling technology. Linear motion bearings are structured similar to radial ball bearings. They have an outer rail in which a runner moves in linear direction, kept in the proper
distance and position with roller bearings and a cage. Different models are available for different applications in which the traversal distances of the runners are either inside, partly outside or fully outside the rails. In the fully retractable “telescope” linear motion bearings, two linear motion bearings are linked directly or via intermediate profiles. Roller guide systems are made up of one outer rail with rollers or roller carriages moving inside these rails. There is a choice of 3 roller carriages which differ in terms of attachment, material and sealing and which are equipped
148 PRODUCT SHOWCASE
with 3 rollers in the standard design. The rails are available either as floating bearing rails or as fixed bearing rails and in two types of mounting holes. High traversal speeds and excellent running smoothness are the outstanding features of these roller guide systems made by Elesa+Ganter. The use of high-quality
antifriction bearing and heat-treatment steel and the anticorrosion zinc plating guarantee low wear and tear and a long service life. Both, the linear motion bearings and the roller guide systems are available in 3 or 4 nominal sizes, in standard lengths, ex warehouse and – on request – also in customized lengths.
For more information
•
Rapid testing in large range and multi-measuring areas for largescale work piece
Technical Specifications • • •
• •
Elesa and Ganter India Pvt. Ltd.
Measuring range: HLD (170～960) HLD Measuring direction: 360° Hardness Scale: HL、HB、HRB、HRC、HRA、 HV、HS Display:3 inch screen , Data memory: 600 groups max. (relative to impact times 32～1)
•
• • •
• •
A-54, Sector -83,
For more information
Noida - 201305 (U.P.) INDIA
India Tools & Instruments Co. – BOMBAY - INDIA
Tel. +91 120 472 6666
Tel: 23428862 / 9819345050
Fax +91 120 472 6600
E-mail: ojus_itico@hotmail.com
E-mail: info@elesaganter-india.com
web:www.indiatool.net
www.elesa-ganter.in
ITI-160(P) Portable Digital METAL Hardness Tester
NEW Portable Digital METAL Hardness Tester
ASTM A956-2006 / DIN 50156
Applications •
Advantages •
Largest screen 3 inch, showing all functions and parameters. it is the largest screen of leeb hardness tester, easy read and operate.
•
• • •
Main Application • •
Die cavity of molds Bearings and other parts
SEPTEMBER 2017 | www.engrreview.com
•
Failure analysis of pressure vessel, steam generator and other equipment Heavy work piece The installed machinery and permanently assembled parts Testing surface of a small hollow space Material identification in the warehouse of metallic materials
Printing paper: width is (57.5±0.5)mm, diameter is 30mm Battery pack: 6V NI-MH Battery charger: 9V/500mA Continuous working period: about 150 hours (With backlight off, no printing) Communication interface: USB1.1 Outline dimensions: 210mm×85mm×35mm ( Instruments weight : 350 Gram)
•
•
Most suitable for testing of thick and heavy metal parts with uneven surfaces Most suitable for testing of thin and light metal parts and for superficial testing Measuring the hardness value of different metals in different shapes, metals which are too heavy and bulky to move, metal parts of large-scale machinery, metal pipes and
•
CNG capsules, metals in small spaces, in production lines and during different stages of the production process, welding links, architectural structures, fuel transportation pipes & Many Other application. Non-destructive testing (NDT) where only a slight trace of hardness test will remain on the surface
Features : •
The device could be used for hardness measurement at
PRODUCT SHOWCASE 149
•
•
•
•
•
•
different angles and directions. It is applicable for hardness measurement of a wide range of metals including cast steel, Cold Work Tool Steel, ductile cast iron, grey cast iron, aluminium, brass, and copper. The device can display the hardness value in all common hardness scales such as HB, HV, HLD, HRC, HRB The user can convert the measured hardness value into other hardness scales using the device’s keyboard and conversion tables. The impact body could be removed in cases where the device dimensions make the measurement difficult or impossible. The user can calibrate the device by himself using the
•
•
•
•
reference test block. The device can instantly display the hardness value measured as well as the average value in different measurement tests. It can also display the minimum and maximum hardness values measured in different tests. The device performance and functionality are not affected by magnetic fields. It enjoys an automatic poweroff system to optimise battery usage.
primary inspection tool used to measure the remaining walls of components such as pipelines, pressure vessels, storage tanks, and numerous other applications.. Precision gauges use singleelement transducers to provide the thinnest range and highest degree of accuracy possible. Common applications include
Consist: Main Unit, Calibrated Test Block, Two Attchments for Checking on Different shapes of Jobs, Charge-adapter, Software, Data cable, Calibration Certificate in Portable Bag.
ITI-1600 High-precision Digital Ultrasonic Thickness Gauge (New)
metals and a variety of nonmetals (i.e. glass, ceramic, plastic, etc.). Standard Delivery: Main Unit,, TWO test Probes, Data Cable, Software, Coupling oil, Battery, Operation Manual, Carrying case. & Calibration Certificate Traceable to NPL-DELHI.
Measuring Range
0.65 mm – 400mm (upto 500mm) (in steel)
Sound Velocity
1000~9999 m/s
Resolution
0.01mm/0.1mm or 0.001/0.01” selectable
Units
mm/inch (selectable)
Memory
Upto 2000 Groups (up to 99 Values for each file)
Accuracy
± ( 0.5%Thickness+0.04 ) mm
Alarm
preset upper and lower limit
Work voltage
3V( 2 AA alkaline batteries)
Work mode
Single point and scan
Interface port
USB
Dimensions
136 x 72 x 20mm
Weight
177 g
Display
3.5 digit LCD with EL backlight
Continuous working period
280 hours (with EL backlight off)
For more information India Tools & Instruments Co. – BOMBAY - INDIA Tel: 23428862 / 9819345050 E-mail: ojus_itico@hotmail.com web:www.indiatool.net
Integrated OLED display advanced Portable Metal Leeb Hardness Tester • • •
Ultrasonic Thickness Gauges are designed to improve safety and ensure reliability of material
subject to corrosion or erosion. Corrosion gauges with their dual-element transducers are the
•
automatic shutdown function; With the indication software calibration function; Use replaceable large capacity lithium battery; Use key button film, dust proven;
•
According to the user’s request, can be equipped with computer software, more powerful, to meet the quality assurance activities and management of higher requirements.
www.engrreview.com | SEPTEMBER 2017
150 PRODUCT SHOWCASE
Steady Volt Servo Voltage Stabilizers
•
•
• •
•
•
•
The optional advanced model to support Bluetooth print fun and wireless data transmission With a clear logo of the boot button, and anti-misuse design; High quality USB interface Innovative design of the external sensor interface: high with version can be an external full range of sensors (D / DC / D +15 / C / G / DL) Large non-slip in the shell design, the surface spray anti-skid paint, grip excellent, unique groove design, ergonomic with a highlight charging light, suggesting that the state of charge replaceable large capacity lithium battery, to facilitate post-maintenance
Technic parameters: Test range: (170-960) HLD、 (20-68) HRC、(19-651) HB、(80967) HV、(30-100) HS、(59-85) HRA、(13-100) HRB; Testing direction: Support 360-degree measurement; high with version to support automatic measurement of direction;
Hardness: Leeb (HL)、Brinell (HB)、Rockwell C (HRC) 、Rockwell A(HRA)、Rockwell B(HRB)、Vickers(HV)、Shore hardness(HS)、 Applicable materials: steel and cast steel, metallurgical tool steel, forged steel, gray cast iron, ductile iron, cast aluminum alloy, Copper-zinc alloy (brass), coppertin alloy (bronze). Impact devices : D / DC / D+15 / G / C / DL The minimum radius of curvature of the workpiece : Rmin=50mm (Rmin=10mm); The minimum weight of the workpiece: 2kg (with Stable support)(0.1kg to be coupled); The minimum thickness of the workpiece: 3mm The minimum thickness of the hardened layer of the workpiece: 0.8mm
Frequent voltage variations are a menace that can damage electronic components like power supplies, drives, PLCs, controllers, etc. Their effects are widely felt in CNC, printing and textile machines as well as laboratory, data processing, medical & telecommunication equipment. Frequent breakdowns of such machines are costly to repair. This apart, the downtime and frequent interruptions in operation brings substantial loss of revenue. Steady Volt from Unity Controls is a state-of-theart Voltage Stabilizer designed to protect such equipment from voltage variations and its illeffects.
Operating temperature: 0～40℃
Following are some of its unique features:
Duration time: 40 hours of continuous work.
•
Intelligent microprocessorbased system(available in new
• •
• • • •
digital models) Digital interface with large LCD display and keypad Auto re-start, adjustable output voltage, trip bypass, fault list No hunting, oscillation and noise generation Innovative transformer design to minimize power loss Constant output voltage across a wide input voltage range Single phasing prevention, surge suppressor and EMI / RFI filter
With the best-in-class response time and correction rates, Steady Volt offers improved power quality and greater energy efficiency, thereby saving the cost of breakdowns and energy utilization. Apart from protecting your equipment from damage, Steady Volt also saves energy during continuous operations.
For more information
SEPTEMBER 2017 | www.engrreview.com
For more information
Unity Controls Pvt. Ltd.
India Tools & Instruments Co.
405, Sapphire Arcade, 42 M.G. Road,
BOMBAY - INDIA
Ghatkopar (E), Mumbai 400 077
Tel: 23428862 / 9819345050
Phone: 022- 2501 3832 / 33
E-mail: ojus_itico@hotmail.com
E-mail: sales@unitycontrols.in
web:www.indiatool.net
Web: www.unitycontrols.in
VISIT US @ Multiple Products Under One Roof
HALL #5, STALL #N‐36 28TH ‐ 30TH NOV, 2017
BOMBAY EXHIBITION CENTER, MUMBAI, INDIA.
Imavac™ - Silicone Hose reinforced with SS 316 helical wire
for Food & Bio-Pharma Industries
07TH ‐ 12TH FEB, 2018 GANDHINAGAR, AHMEDABAD, GUJARAT. INDIA
Imawrap - Silicone Hose reinforced with Polyester Fabric & SS 316 helical wire ®
Imaprene™ - Thermoplastic Elastomer Tube (TPE)
Ami Polymer Pvt. Ltd.
TM
“Sealing Expert in Silicone”
We are specialized in manufacturing Platinum Cured Silicone Tubes, Braided Hoses, Inflatable Seals / Gaskets and customized polymer solution for food, medical and pharmaceutical industries application.
Imavacfit - Silicone hose reinforced with Polyester Braiding and SS 316 helical wire ®
Silicone Inflatable Seals & Gaskets
www.amipolymer.com mktg@amipolymer.com
An ISO 9001:2008/14001:2004/18001:2007 & Clean Room Certified Co. DMF #26201 accredited by USFDA
www.capitalfirst.com
FULFILL YOUR PERSONAL AND BUSINESS GOALS WITH OUR WIDE RANGE OF PROGRAMS
*Conditions apply.
Business Loans
Personal Loans
Our programs: • Financial based assessment • Banking program • Assessment basis loan tracks • Card receivables • Transactions on e-commerce platforms • Personal loan (salaried and self-employed)
What’s in it for you? • Personal loans ranging from `1 lakh to `25 lakhs* • Business loans ranging from `3 lakhs to `75 lakhs* • Tenure from 6 months to 60 months* • No security/collateral required
For Business Loan, SMS CF <space> BIL to 56363 | For Personal Loan, SMS CF <space> PL to 56363 | Write to us at cfl.connect@capitalfirst.com
ENGINEERING REVIEW |
151
| September 2017
Engineering Review/Industrial Safety Review/Machine Tools World_12x19 cm
ENGINEERING REVIEW |
153
| September 2017
ENGINEERING REVIEW |
158
| September 2017
ENGINEERING REVIEW |
160
| September 2017
The Exhibition Centre, Gandhinagar, Gujarat, India
1 SHOW 1,000 EXHIBITORS 1,00,000 BUSINESS VISITORS
CNC Automation
ENGINEERING REVIEW |
161
| September 2017
PRODUCT INDEX 163 A AC Lenear Servo Motor AC Servo Systems Actuator Line Air Compressors Aluminium Profiles Angle Pattern Needle Valve Appliance Meter Auto Changeover Systems Automation Products Automobile Cable
117 117 29 9 117 159 17 159 59 38
B Ball Transfer Units Bearings Bearings Brake Motors Building Wire
117 109 77 45 38
C Cable Glands 55, 95, BACK PAGE Cable Protection BACK PAGE Cables 55 Cam Driven Systems 35 CAM Software 73 Cantilever Racking 61 Carbon Steel Flanges 125 CCTV Cameras 83 Centrifuges 53 Ceramic Cappilaries 3 Ceramic Insulators 3 Ceramic Pyrometry Tubes 3 Ceramic Solid Rods 3 Chlorine Analyzers 39 Circular & Jib Cranes 19 Circular Connectors BACK PAGE Clamp Meters 129, INNER IFC Clamps for Linear Guids 117 Cleaning Systems 81 Clevis Hanger 153 CNC Customized Cutting Machine 99 CNC Flame Cutting Machine 99 CNC Lathe IBC CNC Machine IBC CNC Machining Center IBC CNC Milling Machine IBC CNC Plasma Cutting Machine 99 CNC Turning Center IBC CNC Vertical Machining Center IBC COD/BOD 53 Commercial Finance 151 Communication Cable 38 Composite Coble 38
Compressed Air and Gas Dryers 127 Compressed Air Pipeline Network System 89 Compression Fittings 159 Conductivity Digital Controller 39 Conduits 55 Connectors 55 Consumables 59 Control Cable 38 Controllers 85 Cooling & Ventilation Solutions 23 Cordsets 37 Current Transformer 41 Current Transformers 69 Curvic Coupling 117 Cut-off Wheels 5 Cycloidal Gear Boxes 111 Cylinder Manifold Systems 159 Cylinder Manifold with Delivery Staions 159 D Data Signal Cables DC/AC Geared Motor Dead Weight Pressure Tester Deburring Systems Deceleration Products Digital Clamp Meters Digital Multimeter Drag Servo & Variable Flexible Data Cable Drives Dry Mills
38 117 159 81 129 11 11 38 33 53
E Earth Testers 129 Earthing Electrodes 107 Electric Chain Hoist 93 Electric Hoists 19 Electrical CAD Software 105 Electrical Tester FALSE COVER Elevator Cable 38 Encoders 85 Environment Monitoring Equipments 119 EOT & HOT Cranes 19 Equator Comparator 63 Evacuation & Gas Filling Unit 159 Extension Springs 57 F FIFO Racks Finishing Systems
61 81
Fire Alarm Cables Fire Fighting Hoses Fire Survival Cables Flashback Arrestor Flaw Detector Flex Clamps Flexible Couplings Flue Gas Analysers Fluid Distribution Systems Forged Rounds Fourslide Parts
38 152 38 159 123 INNER IFC 117 71 57 125 57
G Gas Filling & Transfer Device Gas Regulators Gas Saver & Safety Switch Gas Springs Gas Stop Valve Gauge Gauge Comparator Gear Boxes Gearmotors Gears Goliath Cranes Grab Buckets Grabbing Cranes H Hardness Tester Heat Exchangers Heavy Duty Pallet Racking Hi Flex Battery Cable High Pressure Compression Springs High Pressure Hoses High Voltage Insulating Matt HMC Machine Homogenisers Hydraulic Pipes
159 159 159 129 159 123 159 45 33 117 19 19 19
123 51 61 38 57 159 113 IBC 53 125
I Identification Systems 37 Industrial Connectors 69 Industrial Enclosures BACK PAGE Industrial Forgings 125 Industrial Plugs 96, 97 Industrial Racks 61 Industrial Sensors 37, 67 Industrial Shock Absorbers 129 Instrumentation Cable 38 Insulation Testers 17, 129 Ion Meters 53 www.engrreview.com | SEPTEMBER 2017
164 PRODUCT
INDEX
L Lab & Process Filters Lab Products Large Dia Slewing Ring Library / Display Racks Light / Medium Duty Racking Lighting Systems Linear Actuators Linear Line Linear Motion Guides Logistics Services Logout Tagout Products Loop/PSC/RCD Testers Loose Gears
53 53 117 61 61 IFC 117 29 117 7 157 129 111
M Machine Elements 13 Machine Taps 79 Measuring & Gaging Equipment 145, 147 Mild Steel Flanges 125 Mini Compression Springs 57 Mobile Compactors 61 Modbus, Profibus, Foundation Field Bus 38 Modular Mezzanine Floor 61 Moisture Meters INNER IFC Motors FRONT GATEFOLD Moving Cables 87 Multi Tier Racking Structures 61 Multi-Axis Motion Controller 117 Multicore Cable 38 Multimeters 129, INNER IFC N Needle Valve Nitrile Gloves Non Return Valve Non-Destructive Testers
159 115 159 145, 147
O Oil & Coolant Mist Cleaner 117 Optical Measuring Instrument 145, 147 ORP Analyzers 39 Oxy-Fuel CNC Cutting Machines 59 P Paper Conversion Machinery PFC Capacitors pH Analyzers pH Meters pH/ORP Digital Controller Phase Rotation Testers Pinions SEPTEMBER 2017 | www.engrreview.com
91 65 39 53 39 129 117
Pipe & Joint Systems 61 Pipe Fittings 125 Pipe Hanger With Lining 153 Pipe Hangers 153 Pipe Roller Chair 153 Pipe Support System 153 Planetary Gear Heads 111 Planetary Gearboxes 33 Plasma CNC Cutting Machines 59 Plasma Cutting Units 75 Plastic Pallets / Poly Pallets 61 Positioning/ Measurement systems 37 Power Quality Analyser 129 Powergaurd 11 Precision Ball Screws 117 Precision Measuring Instruments 145, 147 Precision Turned Parts 95 Processors 53 Project Engineering Solutions 59 Pumps 53 R Racks Refining Furnace Resistance Welding Solutions RFID Systems Riser Hanger Roatry Encoders Robotic Welding Rodless Cylinders
117 1 31 37 153 37 155 129
S S.S. Fittings 121 S.S. Pipes 121 S.S.Tubes 121 Safety & Test Instruments 53 Safety Relays 43 Safety Valve 159 Scientific & Laboratory Apparatus 145, 147 Shakers 53 Shop Aids 145, 147 Silicone Hose 151 Silicone Inflatable Seals & Gaskets 151 Solar Application Cable 38 Solar System 15 Sound Level Meter 123 Spa Controller 39 Spectrophotometers 53 Speed Regulators 129 Sprinkler Hanger 153
Stainless Steel Flanges
125
Steel Mill Duty & Explosion Proof Cranes
19
Stepper & BLDC Motor
117
Stirrers/Mixers
53
Storage Racks
61
Submersible Cable
38
Supermarket Racks
61
Swimming Pool Controller
39
T TDS Digital Controller
39
Telescopic Line
29
Temperature Analyzers
39
Temperature Meters
53
Tension Springs
129
Testing Apparatus Thermal Cameras
145, 147 INNER IFC
Thermal Imaging Cameras
17
Thermoplastic Elastomer Tube
151
Threaded Rods
153
Torsion Springs
57
Transfer Switch
21
U U Bolt
153
U Strap
153
Ultrasonic Cleaners
53
Uniniyvin Cables
38
V Vaccum Pumps
159
Vibration Tester
123
Viscometers VMC Machine Voltage Detector
53 IBC INNER IFC
W Warehouse Racks
61
Warehousing Equipments
25
Wave Springs
27
Welding Cable
38
Welding Equipments
59
Winches
19
Wire Rope Hoist
93
Workholding 3 Way Ball Valve
145, 147 159
AD INDEX 165 COMPANY NAME
PG. NO.
A A.C. AUTOMATION
ACMEE - 2018
ADOR WELDING LIMITED
59
AJOONI STORAGE SYSTEMS
61
AKASH STEEL CRAFTS PVT. LTD.
121
AMI POLYMER PVT. LTD.
151
AUTOMATION INDIA WELDING TECHNOLOGY (P) LTD.
COMPANY NAME
PG. NO.
CHHATARIYA RUBBER & CHEMICAL INDUSTRIES
152
FLIR SYSTEMS INDIA PVT. LTD.
INNER INSIDE FRONT COVER
CNC SOFTWARE, INC.
73
FLUKE TECHNOLOGIES PVT. LTD.
FALSE COVER
COLE-PARMER
53
COLUMBUS McKINNON CORPORATION
93
10
83
ARMES MAINI STORAGE SYSTEMS PVT. LTD.
PG. NO.
129
ADOR POWERTRON LIMITED
APEX PRECISION MECHATRONIX PVT. LTD.
COMPANY NAME
117
25
D DANFOSS INDUSTRIES PRIVATE LIMITED
23
DELAIR INDIA PVT. LTD.
127
E
81
GALAXY EARTHING ELECTRODES (P) LTD.
107
GEISSEL INDIA PVT. LTD.
95
H HANNA EQUIPMENTS (INDIA) PVT. LTD.
39
HARTING (INDIA) PVT. LTD.
69
EDDYCRANES ENGINEERS PVT. LTD.
19
ELECTROTHERM (INDIA) LTD.
1
HPL ELECTRIC & POWER PVT. LTD.
21
ELESA AND GANTER INDIA PVT. LTD.
13
HRS PROCESS SYSTEMS LTD.
51
ELGI EQUIPMENTS LTD.
9
HUMMEL CONNECTOR SYSTEMS PVT. LTD.
BACK PAGE
ENGIMACH - 2017
161
BETTINELLI AUTOMATION COMPONENTS PVT. LTD.
35
EPCOS INDIA PVT. LTD.
65
BIRLA PRECISION TECHNOLOGIES LTD.
79
EPPINGER TOOLING ASIA PVT. LTD.
111
33
E-SQUARE ALLIANCE PVT. LTD.
157
F
C CAPITAL FIRST
GALA PRECISION ENGINEERING PVT LTD
155
B
BONFIGLIOLI TRANSMISSION (PVT) LTD.
G
151
FKL INDIA PRIVATE LIMITED
109
I IESS - 2018
162
IFMET EXPO - 2018
130
IGUS (INDIA) PVT. LTD.
87
INDIA TOOLS & INSTRUMENTS CO.
145, 147
INDUSTRIAL ENGINEERING EXPO - 2018
154
www.engrreview.com | SEPTEMBER 2017
166 AD
INDEX
COMPANY NAME
PG. NO.
COMPANY NAME
PG. NO.
COMPANY NAME
PG. NO.
INNOVISTA SENSORS INDIA PVT. LTD.
FRONT GATEFOLD
LEE SPRING COMPANY INDIA PVT. LTD.
57
RISHABH INSTRUMENTS PVT. LTD.
41
INORBIT TOURS PVT. LTD.
20
M
RMG POLYVINYL INDIA LTD.
113
INSTAMOD AIRPIPE PVT. LTD.
89
ROLLON INDIA PVT. LTD. - INDIA
29
RR KABEL LIMITED
38
IPTEX - 2018
133
J
MACHAUTO EXPO - 2018 MANUFACTURING SUMMIT - 2017
160
132
MARVEL GLOVES INDUSTRIES
115 S
JYOTI CERAMIC INDUSTRIES PVT. LTD.
3
MECHELONIC ENGINEERS PVT. LTD.
31
JYOTI CNC AUTOMATION LTD.
INSIDE BACK COVER
MECO METERS PRIVATE LTD.
11, 17
K K.U. SODALAMUTHU AND CO. PVT. LTD. KJELLBERG CUTTING AND WELDING INDIA
91
MENNEKES ELECTRIC INDIA PVT. LTD.
96 - 97
MGM-VARVEL POWER TRANSMISSION PVT LTD
45
75
P
INSIDE FRONT COVER
PAARTH VALVES PVT. LTD.
SAFEXPRESS PVT. LTD.
7
SAKETH EXIM PVT. LTD.
153
SICK INDIA
67
SMALLEY STEEL RING COMPANY
27
SMART INDUSTRY SOLUTIONS INDIA - 2017
131
T K-LITE INDUSTRIES
KUEBLER AUTOMATION INDIA PVT. LTD. KUSAM ELECTRICAL INDUSTRIES LTD. KYORITSU KEW INDIA INSTRUMENTS PVT. LTD.
85
101, 103
159
PAPEREX - 2017
158
PC|SCHEMATIC
105
PEPPERL+FUCHS
37
PILZ INDIA PVT. LTD.
43
129
PRIMA EQUIPMENT
LAKSHMI RING TRAVELLERS (COIMBATORE) LTD.
99
LAPP INDIA PVT. LTD.
55
SEPTEMBER 2017 | www.engrreview.com
15
TEJ INDUSTRIES
125
TESTO INDIA PVT. LTD.
71
TYROLIT
5
W PRECISION MEASURING INSTRUMENTS COMPANY
L
TATA STEEL LIMITED
123 WORLD BUILD INDIA - 2018
134
119 Z
R RENISHAW PLC
63
ZKL BEARINGS (INDIA) PVT. LTD.
77