Email: info-in@schmersal.com | Phone: 02138 614 743
Turning workplaces into safer places
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The comprehensive range of more than 25,000 products for various industries includes: ■ safety switches ■ solenoid interlocks ■ emergency stop – switches ■ security sensors ■ safety mats with safety function ■ Photoelectric light barriers and end switches, which include limit switches, position switches and micro switches.
Visit us at: ACMEE Expo 2018, Hall A, Booth no. 51, 21 – 25 June 2018, Chennai, India
Fluke Technologies Pvt. Ltd. - Infrared Cameras
Volume 18 No. 01 | May 2018 | ` 200 | www.engrreview.com RNI No. MAHENG/2004/15135
FIND THE PROBLEM… BEFORE THE PROBLEM FINDS YOU. • Thermal Cameras • Clamp Meters • Multimeters • Non-Contact Voltage Detector • Moisture Meters
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CEO CORNER Equipment Maintenance: The critical factor Preventative equipment maintenance is key to extending equipment life and ultimately saving you time and money. While your perception may be that paying for preventative maintenance is unnecessary spending, the reality is that without it, you’re often left with more expensive repairs. When equipment runs efficiently, projects get done on or ahead of schedule, and your bottom line does well. Keeping that optimal, like-new condition is key to maintaining that level of equipment efficiency. If maintenance suffers, so does efficiency. When efficiency suffers, so does your bottom line. While it may seem like it doesn’t make sense to spend the time and money to have it inspected or repaired when you’re able to work around it, the reality is waiting is going to cost you even more. Bigger, more complex repairs come with a bigger price tag. Think of more than parts ? yes, a more complex problem will likely come with having to replace more and/or larger parts that are expensive, but it doesn’t end there. Big problems often translate to more downtime, and more downtime means you’re suddenly behind schedule and/or unable to take on a new project. If you have employees on the clock that were scheduled to work with that piece of equipment, now you’re paying them despite the fact that they are unable to work temporarily due to equipment downtime. Workplace injuries and fatalities are tragic and expensive. Company morale suffers, and so does your bottom line. One of the benefits of maintenance doubles as a proactive step in reducing the number of injuries or fatalities you have on site. You can’t put a price on your team’s safety in the field. Realizing the importance of equipment maintenance is only the first part. The second part is knowing what to do to ensure you’re maximizing the life of your equipment. We are happy to present you ENGINEERING REVIEW’s 17th Anniversary issue, it was journey of hardship and service oriented motto that drive us to the position of India’s leading monthly b2b magazine in manufacturing sector. We sincerely express our gratitude towards all our advertisers & readers who stood by us in this journey.
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4 CONTENTS
Vol 18 Issue 01 | MAY 2018
COVER STORY
NEWS
14
26
16
28
Air Products Opens Engineering Centre in Pune
HARTING Connector Range Now Fully Compliant with Industry Standard
54 FLIR : Giving the Thermal Imaging Market a New Thrust Mr. T. P. Singh, Sales Director – India, Middle East, CIS, Turkey & SS Africa FLIR Systems India Pvt. Ltd.
Prestigious Award for Renishaw’s Indian Software Team
Siemens Expands Industry 4.0 Offerings
16
32
CNC Software, Inc. Hosts Local Girl Scout Troop
Tata Steel Limited named among 2017 Steel Sustainability Champions
18
34
Igus Introduces P4.1 Roller Chain for Crane and Gantry Use
22
Schmersal India inaugurates its First Global Support IT Centre in Pune
24
JSPL back in Profits : The Journey has Just Begun
Meech Launches IonWash System for 3D Component Cleaning
34
Beckhoff to Present Open PCBased Control Technology
40
Tailwind for ACHEMA 2018 from upbeat industry mood
TECHNO FOCUS
42 “If you want to set things in motion: KTR”
44 Simple, Easy to Use and Affordable Products
Ami Polymer : The silicon rubber technology expertise
INDUSTRY FOCUS
SUCCESS STORY
52 Spraymet Surface Technologies helps in conservation of resources
MAY 2018 | www.engrreview.com
46
58 Gandhi Automations: Technology leadership in ENTRANCE AUTOMATION arena
INSIGHT
48 “Full Performance Fluids Transmission System”
COMPANY PROFILE
62 Green Manufacturing Practices at ELGi
66 Brasstech Engineering : Recognition for quality
6 CONTENTS
Vol 18 Issue 01 | MAY 2018
MACHINE TOOLS SECTION INDUSTRY FOCUS
FACE - TO - FACE
74 In the right mould: Sridevi Tool Engineers
TECHNO FOCUS
80 “India is a high-growth market and a key focus area for SCHAEFFLER”
INDUSTRY SPEAK
98 ELESA+GANTER is the commercial joint-venture of the two world leaders in the design .... ®
102 Grob Machine Tools : Precision with perfection
TECH TRENDS
INSIGHT
106
5-axis measuring technology enables measurement without compromise
104
116
Mastercam Mill focused on efficiency, speed, and automation
Green Manufacturing Practices at Solitaire Machine Tools
POWER SECTION INDUSTRY FOCUS
132 “We plan to continuously design new products”
TECHNO FOCUS
138 ‘The Indian Solar Energy Market is Growing at Lightning Speed’
KUSAM MECO : The legacy of T&M perfection
Santekinc : Success through persistent service MAY 2018 | www.engrreview.com
FLIR : The World’s Sixth Sense
TECH TRENDS
COMPANY PROFILE
146
144
142
148 Braco Electricals: Secure Connections
150 STEEL MART : The legacy of excellence
158 “GEISSEL – CABLE GLANDS AND MORE…..”
8 CONTENTS
Vol 18 Issue 01 | MAY 2018
AUTOMATION SECTION COMPANY PROFILE
TECHNO FOCUS
174 “Miniature motors that save, improve and enhance lives”
TECH TRENDS
176 “Smart Solutions for Professional HVACR & Industrial services”
INDUSTRY SPEAK
188 Mechatronic approach and Industry 4.0.
208 We ended FY 17-18 with a very strong order booking
178 Schmersal India : Global safety technology leadership
180 “We give strategic advantages to our customers from ....
MATERIAL HANDLING SECTION
213
WELDING SECTION
231
BUSINESS AVENUES
243
PRODUCT SHOWCASE
249
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EDITORIAL BOARD
Mr. T. P. Singh Director - S&M Flir Systems India Pvt. Ltd.
Mr. Ashok Sheth Chairman Solitaire Machine Tools Ltd.
Prof. R. Sreedaran Faculty - Atharva College of Engineering
Mr. P.K. Balasubbramaniian President VBS Corporate Support
Mr. S. A. Mohan Chief Executive Officer Armes-Maini Storage Systems Pvt. Ltd.
Mr. Rajesh Ballamwar Director Prolific Systems & Technologies Pvt. Ltd.
Mr. Ravin Mehta Managing Director Neel Controls/Neel Industrial Systems Pvt. Ltd.
Mr. C. S. Limaye Director Supertech Instrumentation Services India Pvt. Ltd.
FOR ADVERTISING ENQUIRY CONTACT: Email: shekhar@divyamediaonline.com All rights reserved. No part of this magazine may be reproduced in any form without the permission of the Editor. ENGINEERING REVIEW is owned, printed & published by Shilpa Kadam, published from 3rd Floor, Harmony Tower, Netaji Subhash Road, Court Naka, Thane (W) Thane-400 602 Tel: +91 22-25380574/75 Telefax: +91-22-25418254, Editor : Rajeev lyer. Important: Whilst care is taken prior to acceptance of advertising copy, it is not possible to verify its contents. ENGINEERING REVIEW can not be held responsible for such contents, nor if any losses or damages incurred as a result of transactions with companies, association or individuals advertising in the publications. Articles, interviews published in ENGINEERING REVIEW are the personal views and expressions of its authors. ENGINEERING REVIEW does not necessarily agree to it. ENGINEERING REVIEW can not be held responsible for such articles / interviews. We therefore recommend that readers make necessary enquiries before sending any money or entering into any agreements with advertisers or otherwise acting on an advertisement in any matter whatsoever.
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12 EDITORIAL INDEX A ABB ADOR WELDING
170 236, 240, 249
AIR PRODUCTS Executive Publisher : Shilpa Kadam CEO : Shekhar Dongre Editor : Rajeev lyer Assistant Editor : Shweta Nanda CMO: Shirish Dongre Marketing Team : Ladoji Pendurkar, Amol Powle, Bhavin Shah, Bharat Shah, A. Purohit, Vinod Surve, Kavita Chaudhari
AMI POLYMER
KTR COUPLINGS
46
INDUSTRIES
ARMES MAINI STORAGE SYSTEMS
216 18
B BECKHOFF
258
KUSAM ELECTRICAL
250
B&R
239
K-LITE INDUSTRIES
14
AMTECH ELECTRONICS AUTODESK
KJELLBERG
L 160
LAYHER SCAFFOLDING SYSTEMS
224
M 206 36
MARUTHI HANDLING EQUIPMENT MASTERCAM
BEKUM
Online Division Ganesh B. Mahale
COMPONENTS
180
BRACO ELECTRICALS
148
Circulation Executive Satish Kadam, Amol Ranshur
MEECH
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D 32
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ELGI EQUIPMENTS
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F FLIR SYSTEMS INDIA
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68 168
G GALA PRECISION GANDHI AUTOMATIONS
86 58, 256
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GEISSEL INDIA
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SCHAEFFLER SCHMALZ SCHMERSAL
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80 211 22, 178
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194 28 104, 112
SPRAYMET SURFACE TECHNOLOGIES 52 SRIDEVI TOOL ENGINEERS
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14 NEWS
Air Products Opens Engineering Centre in Pune Air Products, a global industrial gases company, announced the inauguration of its world-class engineering centre at Pune in Maharashtra to bridge the company’s increasing capabilities for engineering, procurement, construction (EPC) activity across the industry. The Pune centre will provide technology and equipment for air separation, hydrogen generation and associated technologies for industrial gases applications. It will act as an EPC innovation hub for the company’s operations in India and throughout the world. “This new centre enhances and supports the development of solutions for the local market, where Air Products has had a presence for nearly two decades,” said Dr. Samir Serhan, Executive Vice President, Air Products. “We are very proud to nurture local talent and offer opportunities for local people; and in doing so support the government’s ‘Skill India’ campaign. At full capacity, we expect the centre will employ 300 skilled engineers,” he added. “India is one of the fastest growing economies in the world, and Air Products is keen to be part of unlocking and harnessing this market potential as part of its global growth strategy,” said Richard Boocock, President, Industrial Gases – Middle East, India, Egypt and Turkey at Air Products. “We will continue to expand our presence in the country by maintaining strong relationships with existing business and joint venture
MAY 2018 | www.engrreview.com
partners, and by forging strong relationships with key stakeholders to achieve our goal of becoming the safest and best performing industrial gas company in the world providing excellent service to our customers,” he added. “Air Products has strategic plans to expand its operations in India. The opening of the Pune centre is a significant step forward in meeting our business goal. We are here to stay and grow in India. It is our commitment to this relationship,” said Sadhan Banerjee, Managing Director, Air Products India. The company’s core industrial gases business provides atmospheric and process gases and related equipment to manufacturing markets, including refining and petrochemical, metals, electronics, and food and beverage. Air Products is also the world’s leading supplier of liquefied natural gas process technology and equipment. The company had fiscal 2017 sales of USD 8.2 billion from continuing operations in 50 countries and has a current market capitalization of approximately USD 35 billion. Approximately 15,000 from
a diversity of backgrounds are driven by Air Products’ higher purpose to create innovative solutions that benefit the environment, enhance sustainability and address the challenges facing customers, communities, and the world. Since 2009, Air Products has expanded its industrial gas operations and supply presence in India as an engineering company. From an engineering centre based in Pune, the company provides technology and equipment for air separation, hydrogen generation and associated technologies for industrial gases applications. Air Products has recently signed a long-term agreement with Bharat Petroleum Corporation Limited (BPCL) to build, own and operate a new synthetic gas (combination of hydrogen, carbon monoxide, small quantities of carbon dioxide and other trace gases) production facility at the BPCL Kochi Refinery in India. It already operates a worldscale industrial gas complex which was commissioned in 2017 to support the BPCL Integrated Refinery Expansion Project (IREP) at the same location.
“This agreement strengthens the relationship between Air Products and BPCL, and also demonstrates our commitment to business in India. As one of the fastest growing economies in the world, we are certainly focused on making sound investments in India with reputable companies like BPCL. The commissioning of the IREP in 2017 has made the BPCL Kochi refinery the largest public sector refinery in the country and enabled it to manufacture auto fuels complying with the required Bharat Stage IV (Euro IV) specifications and a greater depth of conversion,” said Serhan. Air Products initially entered India in January 1999 as a joint venture (JV) company called INOX Air Products (P) Ltd. Known as INOXAP, the JV is jointly owned by the Jain family - former owners of the Industrial Oxygen Company - and Air Products. INOXAP is head-quartered in Mumbai. The company has more than 35 operating locations and 1,200 employees throughout India. INOX Air Products Ltd. manufactures and supplies industrial gases including oxygen, nitrogen, helium, carbon dioxide, hydrogen, and speciality gas mixtures throughout India. The company specialises in providing products, technologies and services to a vast cross-section of industries including the chemical, pharmaceutical, metals, steel, food, waste water treatment, cement, glass, textiles, paint, medical and pulp and paper sectors, to name but a few.
www.timken.com/en-in
CONTACT US 39-42, Electronic City, Phase I, Hosur Road, Bangalore-560100 I Tel: +91 (80) 41362000 I Email: salesbangalore@timken.com
16 NEWS
HARTING Connector Range Now Fully Compliant with Industry Standard HARTING has taken a big step forward with the HanEco®. The connector range with high-performance plastic housings is now fully compliant with the industry standard Han® B. All contact inserts and modules that fit into the standard metal housing now also fit into the corresponding plastic housing. Plastic and metal versions are both plug-compatible. HARTING offers the new possibility of snapping pre-assembled inserts from the interior of a control cabinet – rearward– into a bulkhead mounted housing on the switch cabinet wall. Until now, the cables had to be routed out of the switch cabinet through a panel cutout. Assembly was done beside the switch cabinet, screwing
Han-Eco® B enables the rear mounting of pre-assembled inserts – from the interior – in bulkhead mounted housings on control cabinet walls. the inserts from the outside into the bulkhead mounted housing subsequently. This required electricians to be on site. The option of rear mounting permits the separate assembly of connections and control cabinet. This ensures the reverse compatibility of the Han-Eco®
B in industrial environments. Users can take advantage of plastic and/or metal in the context of the respective cost and quality requirements. Existing manufacturing testing facilities remain usable for both housing variants.The use of plastic increases corrosion resistance.
The high-performance plastic used is fire-resistant according to UL94 V0 and reduces the housing weight by approximately 50% compared to metal. In addition to the use of standard monoblocs, it is also possible to use the modular connectors of the Han-Modular®series by deploying the hinged frame. Pre-assembled metal hinged frames can be firmly screwed into the new hoods and housings. “We have achieved the goal of designing the Han-Eco®B and Han® B Standard to be compatible,” said Product Manager Ingo Siebering. “The user benefits, since he can choose the material for component and equipment connections in a machine or plant with total flexibility.”
CNC Software, Inc. Hosts Local Girl Scout Troop CNC Software, Inc. hosted local Girl Scout troop #65023 for a tour of their corporate offices. Area Girl Scouts in 5th and 6th grades, were able to see where the world’s leading CAD/CAM software, Mastercam®, is created and learn how it is used by thousands of companies worldwide to manufacture products they see and use every day. The night kicked off at 6:00 p.m. with a presentation from CNC Software President and CEO—and former Girl Scout— Meghan West. She introduced the girls to CNC Software and provided some company back-
MAY 2018 | www.engrreview.com
ground. The company’s Corporate Trainer Keith Butzgy, also a Girl Scout father, introduced the troop to Mastercam, the Coordinate System, and the Manufacturing industry. He explained how manufactur-
ing and machine shops have changed and that they aren’t the dark and dirty shops from years ago. The troop learned how manufacturing is a profitable industry to work within and that it offers viable career
opportunities for girls. The troop got to see a modern machine shop, the Mastercam Manufacturing Lab, in action. This is where CNC Software applications engineers test out Mastercam toolpaths each and every day. The troop saw parts being cut and got to make fidget spinners, engraved with their own troop number. The tour concluded with a team building activity and some pizza. When asked, most girls wanted to be veterinarians when they grew up, but one girl told everyone she wants to be an engineer!
18 NEWS
Autodesk Announces ‘BUILDSMART’ Winner Autodesk had organised an online competition, BUILDSMART, to inspire sustainable designs in architecture and construction, which received extensive participation from architects, engineers and designers in India. The winning project fulfilled requirements of designing and conceptualizing a smart building using Autodesk Revit. Jaipur-based architect Arushi Bafna, the winner of the contest, proposed an efficient, cost-effective and functionally viable housing unit idea - an open space design plan which will use locally available material, and will be ideal for any Koliwada in Mumbai. The jury for the contest included Gita Balakrishnan, founder and
owner of Ethos India, Bimal Patwari, CEO of Pinnacle Infotech and Sunil M K, Head of Architecture, Engineering and Construction, Autodesk, India and SAARC. Arushi Bafna, who is a young achiever in the field of architecture, interior design and furniture design, believes that architecture is an applied art, driven by the theory of materials. She said, “Through BUILDSMART Autodesk
provided a platform to conceptualize and design a smart building – smart not only in terms of different looking but in its functionality as well. Hence, I created a house for a Koliwada in Mumbai, by using Autodesk Revit, which makes the design functionally effective. The house I developed meets the demands of the Koliwada community and is reflective of all the criteria required to build a smart and cost-effective building.” Sunil M K said, “BUILDSMART is a perfect example of how creative thinking, coupled with Autodesk’s cutting-edge design and visualization technologies, can help architects and planners create sustainable design
solutions. We are excited to witness the response to this initiative, which further goes on to prove that the new generation of professionals have the creativity and capability to use modern technologies like Revit, and create unique, efficient designs.” BUILDSMART received online designs submissions from several architects, engineers and designers across India for two design topics: (1) a green, smart and sustainable architectural design and (2) 3D digital model of building for a smart city. Participants used Autodesk Revit, a BIM (building information modeling) tool to conceptualize, develop, collaborate and design their projects.
Igus Introduces P4.1 Roller Chain for Crane and Gantry Use In order to increase the uptime of crane systems and gantries, Igus has now combined its core competencies in the areas of plain bearing technology and energy chains. In the P4.1 roller chain for long travels, newly developed tribologically optimised plain bearings ensure lubrication-free mounting of the individual chain links. This significantly prolongs the service life of the energy chain. Optionally, the P4.1 e-chain can be part of the Igus predictive maintenance concept with a new i-sense wear sensor. The P4 system has been the solution for demanding applications for many years. The P4 roller chain series has already proven itself in over 1,000 crane and gantry applications world-
MAY 2018 | www.engrreview.com
wide, with travel distances of up to 800 metres, high speeds of more than five metres per second, and several million cycles with low vibration and low noise. Using rollers integrated in
the chain link, the friction is reduced to a minimum and the service life prolonged to the maximum. Due to the offset between upper run and lower run, the plastic rollers are not rolled over, but roll past each other to allow very smooth running. As a result, the coefficient of friction decreases and the drive power is reduced by 57%. Users like the world’s largest crane manufacturer ZPMC have been relying on the reliable profile roller chain for many years. With the new lubrication-free and maintenance-free plain bearings made of high-performance plastics, Igus has now developed the e-chain even further. Since 1964, Igus has been developing and producing high-performance plastics for lubrication-free plain bearings
5 days special travel packages to visit International trade fairs for travel packages to visit- International trade fairs for Wire, TubeSpecial & Construction & Coating meet International business partners
Wire & Tube, Commodities, Construction & Coatings
- China 9 – 11 June 2017, Guangzhou 26– 29 September 2018, Shanghai - China 350 exhibitors - 18869 visitors - 25 countries 42199 visitors around the globe - 1645 exhibitors Wire & Cable Guangzhou is the largest eventExhibit of Profile in South China, and also the second its kind industry exhibition in the country. largest Wire manufacturing and finishing machinery Exhibit Profile Process technology tools and cable Wire Optical fiber cable Auxiliary process technology materials Extra-high voltage mode fiber Materials, special wires Single and cables Ultra-high voltage Multimode fiber Glass Fiber & Measuring and control technology High voltage Single mode cable Test engineering & Specialist areas Medium voltage Multimode cable Low voltage Optical fiber cable Weak current accessories Cable accessories Equipment and materials and cable manufacturing and finishing machines Wire Testing instruments Wire and cable materials 27 – 30 November 2018, Shanghai Meet 2958 exhibitors from 41 countries 170000 visitors from 149 countries – 300000 sq. mtrs of exhibition space Scope of Exhibits • • • •
• 2100 exhibitors • 143000 visitors from110 countries • over 180000 m² net exhibition area 1210 Exhibitors from 34 countries 34425 visitors from 88 countries This leading trade fair of the sector, presents an unequalled width and depth of products and • •services throughout all production areas, from •the nucleus machine tool, to precision tools, to • • linking devices and industrial electronics. • • EMO Hannover is the undisputed leading trade fair in the sector, and the only one to open up globalised markets throughout the world, doing so from a central location in Germany, one of the most important customer nations.
Assembly sets for profile systems. Using these new assembly sets, standard parts can simply and securely be connected to profile systems. • compatible with current profile systems • for slot widths 6, 8 and 10 mm • for grid dimensions 30, 40 and 45 mm
Assembly sets GN 965 and GN 968
and Ganter: Ganter: more morethan than70 70years yearsofofleadership leadershipininthe thefield field Elesa and ofof producing engineering producing plastic plastic and andmetal metalcomponents componentsfor forthe themechanical mechanical engineering industry. effi ciency. industry. Italian Italian design designand andcare. care.German Germanperformance performanceand and efficiency. The widest parts with widest range range of ofproducts productsand andaacomplete completeselection selectionofofstandard standard parts with fast, on-time on-time delivery. delivery worldwide including India.
Standard Machine Elements Worldwide:
Meet us at:
Hall: B, Stall: B7 21 - 25 June 2018 Chennai Trade Centre, Chennai, India www.elesa-ganter.com
Elesa and Ganter India Pvt. Ltd. : A-54, Sector-83, Noida-201305 | Ph. +91 120 4726666 | info@elesaganter-india.com www.elesa-ganter.in
22 NEWS
and tough e-chains. Through the experience in both areas and the research of new plastic compounds, Igus developers were able to further optimize the P4.1 roller chain in order to significantly increase reliability and availability. There is a bearing point for pivoting in every connection of the chain links. This has now been re-equipped with a maintenance-free tribo-polymer plain bearing, which more than doubles the service life. In this way, container cranes in ports, for example, can now achieve a service life of more than 15
years or 20,000 plus operating hours, with low maintenance and high reliability. Optionally, the new P4.1 can be equipped with smart monitoring sensors, such as a wear sensor for the newly installed plain bearings. From a defined wear limit, this can issue a signal to the Igus i-com communication module and maintenance can be planned in advance. Depending on the customer’s requirements, the data of the i-com module can be used differently: with a direct integration into
the existing software environment and intranet solution for a pure maintenance message or with the connection to the Igus data centre for an intelligent and dynamic service life prediction. In this case, the maintenance recommendations via machine learning and AI algorithms are constantly compared and defined with the data from many existing applications. Thanks to the intelligent networking of the P4.1 roller chain, the maintenance engineer can access the service life data of the energy chain at any time at any location.
Schmersal India inaugurates its First Global Support IT Centre in Pune
Norbert von Poblotzki (left), Head of IT – Schmersal Group, Michael Ambros Managing Director of K.A. Schmersal GmbH &Co. KG., inaugurating the new office Manufacturer of electromechanical safety and lift switchgear and systems, Schmersal India Private Ltd., a subsidiary of The Schmersal Group, Germany,inaugurated its first global support IT centre in Pune recently. The Centre inaugurated by the Managing Director of K.A. Schmersal GmbH &Co. KG., Germany Mr. Michael Ambros, is spread across an area of 3305 square feet with a workforce of 15 Functional and Technical Consultants. At the launch of the Centre Mr.Ambros expressed, “This is the first global support activity that has been established outside Germany, and India has
MAY 2018 | www.engrreview.com
Sagar Bhosale, Managing Director, Schmersal India, addressing the media been recognized as one of the competence centres with skilled resources to provide support for SAP implementation and software development to the entire Schmersal Group. This activity has also led to increased employment opportunities for the Indians” With the motto,‘turning workplaces into safer places’ Schmersal India started operations in 2007 as a sales organisation to participate in the growing India market for machine safety. In 2012, a cornerstone for the production factory in India was laid in Ranjangaon near Pune, Maharashtra, with a total investment of about 8 million Euros,by the Schmersal Group in the construction ofthe new factory which started production in July 2013 and today has a headcount of 86
employees. To further strengthen its India presence, the Company plans on adding more skilled manpower to enhance their local R&D centre and Product Management to focus on developing more products for the Indian market. “Embracing the ‘Make in India’ initiative, the manufacturing facility in Schmersal India is enhancingits product range by designing and manufacturing customised safety products as per the needs of the customer specific application, for the local market as well as export to the Schmersal Group from their 100% export-oriented unit (EOU) located within the current Indian factory. Also, we have set up a free trade and warehousing zone (FTWZ) near Mumbai, which is specifically for global Indian companies who are allowed to import goods at a special concessional duty,” proclaimed Mr. Sagar Bhosale, the Managing Director, Schmersal India Pvt. Ltd. By the end of 2017, the Indian Factory manufactured and supplied more than one million safety switches in India market. Current manufacturing capacity is five million safety switches per year.
24 NEWS
JSPL back in Profits : The Journey has Just Begun 1. JSPL Standalone Performance 1.1. Fourth Quarter FY18 Performance Highlight of the Fourth Quarter ending March’18 was the highest ever steel production across all the locations including Raigarh, Angul and Oman for JSPL. JSPL Standalone Steel production rose 38% in the reported quarter to 1.26 million tonnes (0.91 million tonnes in 4QFY17) while Standalone Steel sales during 4QFY18 increased to 1.18 million tonnes (up 29% YoY). The rise in sales realizations was partly offset by the corresponding increase in raw material prices with EBITDA in 4QFY18 increasing by 66% YoY to Rs. 1,519 Cr. The Company reported an expansion in the EBITDA margins, at 26% as compared to the last quarter (22%). The quarter marked JSPL’s turnaround back to profits after 13 successive quarters, reporting a Profit After Tax at Rs. 145 Cr as compared to a Loss of Rs. 74 Cr last quarter and a loss of Rs. 116 Cr last year. During 4QFY18, production of pellets increased by 15% YoY to 1.84 million tonnes and the company achieved external sales of pellets of 0.74 MT during 4QFY18. The quarter also saw JSPL coming out with its first ever equity raise in the markets, garnering Rs.
MAY 2018 | www.engrreview.com
1,200 Cr through Qualified Institutional Placement. The issuance was well over-subscribed by marquee investors, both foreign & domestic. 1.2. Full Year FY18 Performance On a full year basis, JSPL standalone Sales turnover in FY18 rose by 13% while EBITDA at Rs. 3,973 Cr increased by 37% compared to the previous year. The EBITDA margins came at 23% as compared to 19% in the previous year, primarily supported by better than expected steel sales realizations.
2. JSPL Consolidated Performance 2.1. Fourth Quarter FY18 Performance JSPL produced 1.72 million tonnes on the Consolidated level (up 32% from 1.30 million tonnes in 4QFY17) and sold 1.66 million tonnes (up 27% from 1.31 million tonnes in 4QFY17). JSPL reported Consolidated Revenues of Rs. 8,599 Cr (up 27% YoY) while Consolidated EBITDA increased to Rs. 2,136 Cr from Rs. 1,552 Cr (in 4QFY17), up 38% YoY. 2.2. Full Year FY18 Performance The Company achieved a Consolidated Steel Sales of 5.44 million tonnes in FY18, up by 17% Y-o-Y and production of 5.70 million tonnes (Vs. 4.80 million tonnes in FY17).
JSPL achieved its highest ever-annual revenue of Rs. 27,841 Cr, which is 23% higher than previous year. The aggregate EBITDA rose by 37% compared to previous year FY17. The overall EBITDA for FY18 stood at 23% vs. 21% for FY17, supported by better operating profits across all its Steel & Power business globally. As of year ended 31st March’2018, JSPL consolidated net debt was at Rs. 42,000 Cr levels.
3. Jindal Power Ltd (JPL) 3.1. Fourth Quarter FY18 Performance The low availability of Coal continued during this quarter, significantly impacting the generation. There has been a severe shortage of coal amplified by high coal prices, making it uneconomical for the power sector. JPL generated 2,310 units in the reported March quarter as compared to 2,336 units in 4QFY17. Accordingly, the PLF also remained at 31% compared to 32% in 4QFY17. The revenue for 4QFY18 increased by 10% compared to the same quarter in FY17. On back of higher coal costs, which have increased over 40% YoY, EBITDA margin for the quarter ending March’18 dropped to 28% as compared to 44% last year. EBITDA in 4QFY18 came in at Rs. 265 Cr (as compared to Rs. 381 Cr in 4QFY17). JPL continues to generate cash profits, which
stood at Rs. 98 Cr in the reported quarter. 3.2. Full Year FY18 Performance On an annual basis, JPL revenues increased by 31% and EBITDA rose by 37% for the year FY18. The EBITDA margin for FY18 stood at 35% compared to 34% for FY17. JPL also achieved a net cash profit of Rs. 778 Cr.
4. Global Ventures 4.1. Oman: During the quarter ended 31st March’2018, Jindal Shadeed recorded its ever highest production of 0.46 million tonnes of crude steel (as against 0.39 million tonnes in 4QFY17). It also reported its highest ever EBITDA of US$ 71 mn for 4QFY18 (vs. US$63 mn in 3QFY18). The rebar mill at Oman achieved production of 0.29 million tonnes this quarter. 4.2. Mozambique: Mines at Mozambique produced 0.33 million tonnes ROM in 4QFY18. The mines continue to ramp up gradually. 4.3. Australia: During 4QFY18, Wongawilli mines continued their ramp up and produced 0.1 million tonnes. Russell Vale mines continue to be in care & maintenance.
5. Overview and Outlook: Steel: The outlook for Steel remains positive as both the demand & prices remain
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robust, internationally & domestically. As global economic situation strengthens, investment levels are set to rise across geographies. Further supported by the shutdowns & curtailments in China on back of environmental norms, these should provide support to the Steel demand in the long run. Trade related barriers could lead to some weakening of the overall sentiment though lack of enough capacity as compared to existing demand in developed economies could make it largely unsustainable
and uneconomical in the long run. With the steel intensity increasing within the country, coupled with government’s push towards more steel structures, buildings and infrastructure, the demand in the country is all set to rise further, albeit gradually. Power: Power Demand and exchange rates are observed to be touching fresh highs in the current Financial Year. With the Govt. of India stated policy of providing ‘Power for All on a 24x7 basis’,
the demand is expected to increase substantially. This is likely to result in a fresh upsurge in long Term PPAs by Utilities who will be obliged to fulfil this commitment of the Government on a sustained basis. In the near term too, demand for power is expected to get a boost on account of forthcoming State and Central elections over the coming two years. However, coal continues to remain a major challenge,
both in terms of availability and the consequential impact on prices, which are observed to be rising over the past 6 months. We expect this key challenge to be mitigated significantly with the introduction of Commercial Mining as proposed by Govt. of India, wherein coal mining shall once again be opened up for the private sector. The Company is steadfast in its objective to generate higher volumes and profits each subsequent quarter, with increasing contribution from all its businesses.
Prestigious Award for Renishaw’s Indian Software Team At the Maharashtra Information Technology (IT) Awards held on February 19, 2018, global engineering company, Renishaw, was presented with the award for ‘IT Research and Development (R&D) Engineering Services Software’. The award was presented in Mumbai by Chief Minister Devendra Fadnavis of Maharashtra during the Magnetic Maharashtra Convergence 2018 Global Investors Summit. The Maharashtra IT Awards promote entrepreneurship in the IT industry across the state, recognising outstanding performance and encouraging the use of IT in society. The event, which was inaugurated by Prime Minister Narendra Modi, hosted industry leaders from
MAY 2018 | www.engrreview.com
around the world alongside policymakers from the Indian government. Renishaw employs around 400 people in India, operating from five offices, including a manufacturing facility and an additive manufacturing solutions centre. The company has a team of 140 software engineers in India to develop sophisticated and complex software products to complement the company’s
metrology, Raman spectroscopy and additive manufacturing hardware offerings. The company has played a key role in the development of QuantAM build preparation software for use on Renishaw additive manufacturing systems. The team also contributes to other company software including MODUS and APEX software for metrology applications, WiRE spectroscopy software
and the CARTO calibration software suite. “A large amount of Renishaw’s software work takes place in India,” explained Vikas Saxena, Director and Head of Software at Renishaw India. “Since it was established, the team has gone from strength to strength. India has a very strong software industry, so it is a big achievement for a manufacturing company to win a software-focused award. Renishaw produces industry-leading hardware and systems for metrology and additive manufacturing. The team use simulation and abstractions to develop the tools needed to support the company’s product portfolio, an essential part of our operations,” he added.
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Siemens Expands Industry 4.0 Offerings Over 2,500 Siemens engineers providing cutting-edge digital solutions to customers. Siemens in India announced the expansion of its Industry 4.0 offerings with the launch of four MindSphere Application Centers across the country. The centers will be located in Pune, Noida and Gurgaon. Siemens is the first company worldwide to set up 20 of these centers for digital customer applications in 17 countries. Each of the centers spans multiple locations in different countries and specializes in a particular industry in which Siemens is active. At these centers, around 900 software developers, data specialists and engineers work together with Siemens customers to develop digital innovations for data analysis and machine learning. These new solutions are being developed on MindSphere, Siemens’ open, cloudbased operating system for the Internet of Things (IoT). In the four MindSphere Application Centers in India, Siemens experts will work together with Siemens customers to co-create solutions, which will be part of over 100 digital projects that will transform the entire value chain, and deliver productivity, flexibility, speed and quality in the customer’s operations. “India continues to be a high-priority market for Siemens. The MindSphere Application Centers will enable us to apply our industry knowledge, scale up our digital enabled solutions and enhance long-term support to customers in infrastructure, process industries and the power sectors. Siemens is taking the MAY 2018 | www.engrreview.com
Fourth Industrial Revolution from concept to reality,” said Roland Busch, Chief Technology Officer and Member of the Managing Board of Siemens AG. “Siemens is now one of the world’s top 10 software companies, creating digital solutions that enable customers to reduce costs, improve reliability & develop new business models.” The announcement was made at the Siemens Innovation Day in Mumbai. Siemens Innovation Day is a global platform that showcases innovative solutions – especially from the field of digitalization. Customers across businesses have already experienced the benefits of digitalization in their operations. Siemens showcased MindSphere and its various applications. MindSphere is the cloud-based, open IoT operating system from Siemens that connects products, plants, systems, and machines, enabling enterprises to harness the wealth of data generated by the Internet of Things with advanced analytics. Approximately one million devices and systems worldwide are now connected via MindSphere, and this figure will reach 1.25 million by the end of fiscal 2018. Interactive exhibits showcased MindSphere, MindApps, Predictive Maintenance and Smart Manufacturing. In addition, lab sessions highlighted concrete proof points together with selected customers on how Siemens is using digitalization to provide real benefits to its customers. Siemens also launched an industry vertical market report, ‘Unlocking the
Potential with Digitalization’. The report provides insights on the impact of digital transformation on manufacturing technologies in the market verticals of automotive, food and beverages, aerospace and defence, pharmaceuticals, minerals, oil and gas, power utilities and data centers. The report details how digitalization solutions from Siemens have, for example, supported pharmaceutical companies to enable better compliance with FDA regulations, higher production per batch and faster migration from prototype to production. Siemens has also implemented a digitalization solution for central monitoring and diagnostics of the entire fleet for a power producer – reducing forced outages through condition-based maintenance while another customer has seen reduced lead time and inventory through additive manufacturing (3D printing) for critical parts. “Our customers rely on Siemens’ domain know-how and digitalization innovations to make them more competitive. We are already seeing traction in this business with the implementation of over 100 digitalization projects for approximately 150 customers pan India,” said Sunil Mathur, Managing Director and Chief Executive Officer, Siemens Limited. Over 2,500 Siemens engineers in India contribute to delivering these cutting-edge digital solutions to the customers. During fiscal 2017, Siemens further extended its lead in software solutions and digital services. Revenue from digital
technologies, for instance, rose to Euro 5.2 billion – of which Euro 4 billion was attributable to software and Euro 1.2 billion to digital services. This corresponds to a 20% increase year-over-year and means that Siemens clearly outpaced market growth of about 8%. To further accelerate the innovation process, Siemens will again increase its research and development expenditures in fiscal 2018 and invest an additional sum of around Euro 450 million. As a result, R&D spending will increase from about Euro 5.2 billion in fiscal 2017 to over Euro 5.6 billion in fiscal 2018. Siemens has a strong innovation footprint in India. This includes developers and researchers engaged in developing solutions in Siemens’ company core technology areas as well as product lifecycle management (PLM) and manufacturing operations management (MOM) software, systems and services. The software are crucial components of the innovative technology solutions provided by Siemens in India in the space of automation and digitalization. Siemens’ company core technology areas include additive manufacturing, autonomous robotics, blockchain applications, connected e-mobility, connectivity and edge devices, cyber security, data analytics and artificial intelligence, distributed energy systems, energy storage, future of automation, materials, power electronics, simulation and digital twin, software systems and processes. Website: www.siemens.co.in
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32 NEWS
Tata Steel Limited named among 2017 Steel Sustainability Champions The World Steel Association (worldsteel) announced the 2017 Steel Sustainability Champions Tata Steel Limited has been named as one of Steel Sustainability Champions for year 2017 by the World Steel Association, one of the largest industry associations in the world. Tata Steel Ltd. and Tata Steel Europe are among the six steel producing companies that have been named as Steel Sustainability Champions for 2017 at the World Steel Association’s board meeting in Mumbai. The newly launched programme aims to recognise steel companies who are leading the way in creating a truly sustainable steel industry and society, clearly demonstrating their commitment to sustainable development and the circular economy, and making measurable and tangible impacts in their activities. It aims to encourage steel companies to increase their efforts, set higher standards and make further progress in their sustainability programmes and business
Tata Steel’s CEO & MD, Mr TV Narendran receiving Steel Sustainability Champions 2017 Award from Kosei Shindo, Chairman, worldsteel. Also seen in the photo are Tata Steel’s President of TQM & Steel Business, Mr Anand Sen, (extreme left) and Mr. Chanakya Chaudhary, Group Director, Corporate Communications & Regulatory Affairs (Extreme Right).
practices. Edwin Basson, Director General of worldsteel said, “As producers of steel, we know that a sustainable steel industry is crucial for the long-term health of our economy, our society and our planet. And every steel company has a responsibility to help achieve
this. Many members of worldsteel have already demonstrated their commitment to sustainable development and made extensive efforts in their sustainability programmes. As an industry, we have made progress. But we need to do more and go further. Sustainability is a core business requirement, vital to a company’s continuing license to operate. An ethically and socially responsible approach can act as a competitive advantage for forward-thinking steel companies.” The World Steel Association (worldsteel) is one of the largest and most dynamic industry associations in the world. worldsteel members represent approximately 85% of the world’s steel production, including over 160 steel producers with 9 of the 10 largest steel companies, national and regional steel industry associations, and steel research institutes.
Danfoss India Ties up with CII-SR to Restore Chennai’s Dying Water Bodies Danfoss India, an industry leader focused on climate and energy-efficient solutions, has partnered with the Confederation of Indian Industry – Southern Region (CII-SR) for the ‘CII-SR Water Alliance’ project to restore water bodies in and around Chennai. The first phase of this project commenced at the Vembakkam Pond, Kanchipuram district and was launched in the presence of Dr. K Deepa Mala, Director and Head - Development Initiative, Confederation of
MAY 2018 | www.engrreview.com
Indian Industry – Southern Region and Ravichandran Purushothaman, President, Danfoss India. Commenting on the occasion, Purushothaman said, “With our vision of ‘Engineering Tomorrow’s India’, we are always working towards a greener and sustainable tomorrow, keeping in mind the needs of our future generations. Through this initiative we seek to give back to the society by providing the local communities access to a clean and usable water
source and educate them on the importance of preserving water bodies.” In its first phase, Danfoss will be working towards the restoration of water bodies near its Oragadam campus beginning with the Vembakkam Pond. The project includes various phases like current state analysis of the water body, removal of physical debris, desilting, bund strengthening and proactive fencing and periodic review, in association with CII and related subject matter experts. In 2015,
over 1,500 tons of waste was removed during the clean-up from the pond, with combined efforts by Danfoss employee volunteers and villagers. A member of UN Global Compact, Danfoss has always been committed to the environment and has been undertaking several CSR and sustainability initiatives over the years. The company has also been actively engaged in several green campaigns and activities that reduce carbon footprints in and around the campus.
34 NEWS
Meech Launches IonWash System for 3D Component Cleaning Meech International is announcing the launch of its newest technology, the IonWash, designed for the fast and consistent removal of contamination from 3D components in the automotive, aerospace and electronics sectors, among others. The freestanding 3D component cleaning system incorporates extremely powerful ionisation, as well as blowing and vacuuming airflows, providing a more efficient alternative to manual cleaning. “From the point of inception, the IonWash was developed with ease of use and cleaning efficiency in mind,” explains Adam Battrick, Sales Director at Meech. “Historically, the cleaning of 3D compontents has always been undertaken either by operators handling air guns, or through the use of a compressed air powered unit controlled by a foot switch. However, both of these approaches are heavily reliant on the operator, which leads to inconsistent results – sections of the component may be unevenly cleaned, while contamination blown into the atmosphere may redeposit on the product’s surface. The IonWash single-handedly addresses these issues while also side-stepping others, achieving optimal cleaning performance.” Key to the IonWash’s design are its multi-directional ionising airflow nozzles. The system is capable of provid-
MAY 2018 | www.engrreview.com
ing 40 different nozzle placement possibilities, ensuring that the 16 multi directional nozzles can be positioned to cover all surfaces of a 3D component. The flexible design allows the high volume ionising airflow to be directed for a programmed optimal time onto uneven surfaces of the components being cleaned – such as a vehicle lighting clusters or a speedometer casings – neutralising static charges and loosening contaminants in the process. Simultaneously, high volume negative (vacuum) air flow extracts the contamination by pulling it into a vacuum chamber where it is filtered. By providing instant positive and negative high volume airflows, the cycle time is significantly reduced. Adding further to the overall flexibility of the IonWash is the presence of an access point on two sides of the system, enabling installation between two lines. The system is available in two standard
size cleaning chamber sizes. Another key feature of the IonWash is the inclusion of in-built safety features and intelligent performance monitoring systems. In the event the system experiences any technical issues, an alarm will notify the operator. This helps to ensure that thorough cleaning is maintained at all times, allowing the IonWash to continue working to its full capabilities. Light guard sensors automatically stop the doors from closing when the sensor is interrupted, ensuring operator safety is maintained, and an emergency stop button is also included. Adam goes on to elaborate on the key benefits of utilising this technology: “Meech provides an advanced service and support that begins at the design stage and goes through to delivery, including adaptation of the system to suit particular applications. With a tailored design, the IonWash can be adapted to specification, so that it can be easily incorporated into the end user’s production line. Because it is such a time-efficient and effective technology, the end user is getting a consistently high level of contaminant removal with every cleaning cycle – the more contamination is removed from the component’s surface, the higher the quality of the finished good will be. By having such a thorough system in place, the
reject rate as a result of poor cleaning is exponentially reduced.” Adam concludes: “As production techniques have advanced, so have customers’ quality expectations. Today’s suppliers are looking for more ways to stand out from the competition and product cleanliness plays a key role in that. With IonWash, we have delivered a product that is tailored to multiple industries and incorporates the latest cleaning technology while also taking into account our customers’ needs and expectations. Our current users have already reported a four month return on investment, proving to be a value-added asset to their business. We certainly look forward to seeing how it will perform across all our sectors.”
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Beckhoff to Present Open PC-Based Control Technology At Achema 2018, a leading trade show for the process industries that will be held from June 11-15 at Frankfurt, Germany, Beckhoff will present its open PC-based control technology for all vertical process industry markets. PC-based control enables the user to implement holistic solutions for barrier-free system integration through to Zone 0/20 with integrated communication capabilities from the sensor to the cloud. To withstand increasingly tough market and cost pressures, the process industry needs future-proof automation solutions. The only way to implement these is through holistic system connectivity that overcomes the traditional separation between discrete automation and process automation. PC-based control technology
PC-based control provides barrier-free communication in process industry applications – vertically from Zone 0 through to the cloud and horizontally inside and outside enterprise boundaries. from Beckhoff provides the ideal basis for this purpose. With PC-based control, even distributed systems can be connected with little effort while enabling access to centralised and therefore highly efficient analysis and process control capabilities. Because of its interoperability, openness and integrated support of cloud-based services, the Beckhoff automation system is also ideal for implementing connectivity in production environments
in line with current Industry 4.0 and Internet-of-Things concepts. The user benefits across the board – from horizontal integration, even beyond enterprise boundaries, and vertical integration with connected production systems to consistent engineering over the entire equipment life span. The Beckhoff approach also makes barrier-free control solutions from Zone 0/20 through to the cloud possible. In addition
to standard automation components, a broad portfolio of products for use in hazardous areas is available. These include: • ELX-series EtherCAT terminals with intrinsically safe inputs and outputs for the direct connection of field devices located in Ex Zones 0/20, 1/21 and 2/22 (without separate intermediate barriers). • ELX-series EtherCAT terminals with additional TwinSAFE SC technology. • Multi-touch control panels and panel PCs of the CPX series for use in Zone 2/22. • TwinCAT as the software platform with special interfaces and libraries for process technology, cloud communication via TwinCAT IoT, and cycle-synchronous data analysis via TwinCAT analytics.
Nord Drivesystems displays latest products at Hannover Fair 2018 At the Hannover Fair held from April 23 to 27 April in Germany, Nord Drivesystems exhibited its innovative drive solutions for digital factories of the future. These included NORDAC LINK decentralised field distributors, smart drives with cloud links for predictive maintenance, as well as LogiDrive - the efficient drive solution for
MAY 2018 | www.engrreview.com
intralogistics that offers a reduction of the number of versions. A PROFIsafe interface module ensures even greater safety in production. The company also displayed its latest technologies for the logistics industry at the CeMAT exhibition. The NORDAC LINK series field distributor is used for applications in modern, networked
intralogistics systems. This drive control for flexible close-to-the-motor installation is available as a frequency inverter (up to 7.5 kW) or a motor starter (up to 3 kW) and enables rapid commissioning, simple operation and maintenance. Thanks to an integrated PLC and compatibility with all common bus systems,
the freely configurable field distributor can be easily integrated into all modern automation systems. Networked NORD drive units communicate their status data via the control system or directly into a secure cloud communication. Among other things, this enables predictive maintenance – from conveyor drives up to
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industrial gear units. Recording of the performance data also enables optimal dimensioning of the system as well as continuous condition monitoring of the drives. With this, NORD supplies intelligent drive technology for digitalised production in Industry 4.0. With the example of an industrial gear unit application, the company demonstrates possible predictive maintenance solutions especially for this group of products. In addition to intelligent networking in drive technology, and particularly
in intralogistics, special economical solutions are also often required which for example can achieve savings through a reduced number of versions. With its
LogiDrive systems, NORD provides efficient and maintenance-friendly ‘plug and play’ technology. This consists of standardised versions with IE4 geared motors
at rated powers of up to 5.5 kW, a two-stage helical bevel gear unit and a frequency inverter - a combination that ensures optimisation of processes and costs. A further important element in modern production is the functional safety of plant and machinery. With the SK TU4-PNS PROFIsafe interface module, NORD provides even greater safety. The optional module meets the most stringent safety requirements, enables flexible integration of various safety components and ensures secure communication in PROFINET environments.
Numeric awarded the ‘Prestigious Brand of India 2018’ Numeric, a leading UPS manufacturer and power quality solution provider in India, has bagged the ‘Prestigious Brand of India 2018’ award. It has been declared as one of the notable brands that have substantiated their aspirations to create the future and transform the Indian economy, embracing a combination of state-of-the-art products and services. Numeric has a broad and strong product portfolio coupled with exemplary service. In its category it is perhaps the only company with a wide product portfolio from 600 VA to 4.8 MVA, catering to diverse applications ranging from small projects to large datacenters. This is further complemented by the extensive service network. Numeric has a total of 254
MAY 2018 | www.engrreview.com
service centers and 900 field technicians. Speaking about this milestone, Palash Nandy, Chief Executive Officer, Numeric said, “We are extremely happy to have received this award. We have been able to successfully service our customers and fulfill their requirements. Our product has got great reviews by customers for such parameters as trust, image, sustaina-
bility, good energy efficiency, goodwill, positioning, brand recall, growth, reach and innovation. Post Numeric’s association with Legrand, we have been able to access the best-in-class technology worldwide and our experience in the local market provides us fantastic market knowledge. We now pride ourselves as a glocal company.” Established in 1984, Numer-
ic provides protection with power continuity to ensure maximum uptime for all critical equipment by means of world-class power conditioning products. A reliable power solutions partner for the entire spectrum of user segments, some of the recent pathbreaking products by Numeric include Keor T, Keor HP, Keor HPE and modular solutions such as Trimod HE and Archimod HE. The company is ISO 9001: 2008, ISO 14001:2015 and OHSAS 18001:2007 certified and is known for its unceasing passion for qualitative excellence. The company has an excellent base of clientele spread across different verticals such as BFSI, government, telecom, healthcare, IT/ITES, datacenters, process industries and SOHO.
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40 NEWS
Tailwind for ACHEMA 2018 from upbeat industry mood ACHEMA 2018 is entering the home stretch: On 11 June 2018, the doors of the exhibition and presentation halls will open. Around 3,800 exhibitors and 167,000 participants from more than 100 countries will turn Frankfurt once again into the global center of the process industries. ACHEMA receives a positive momentum from the optimistic near-term outlook of its core industries despite all imponderabilia. The organizers expect that ACHEMA will benefit from these effects and might even slightly surpass the numbers of former events. “VDMA Process plant and equipment association expects respectable increase for 2017” – “Suppliers of process auto-
MAY 2018 | www.engrreview.com
mation optimistic for 2018” – “Further strong growth of the chemical industry in 2018” – The last weeks have been characterized by positive news from the ACHEMA industries. Thus the organizers are going into the last preparations with optimism. “We are usually reluctant about forecasts”, said Dr. Thomas Scheuring, CEO of DECHEMA Ausstellungs-GmbH. “However, we see significant growth in some exhibition fields such as automation, pharmaceutical, packaging and storage technologies, but also in the mechanical processes group, and this certainly gives reason to positive expectations.” At the ACHEMA Press Preview mid-March it became ap-
parent that all industries and exhibition groups are preoccupied with the “megatrend” digitalization, whether it’s laboratory equipment, plant engineering or packaging and logistics. Exhibitors have many innovations up their sleeve that are based on digital methods: Thanks to digital interfaces, pumps can be integrated via “plug and play” into a plant and monitor themselves. Control and operation centers are designed to redefine the collaboration between humans and machines. Especially the focal topics “Flexible production” and “Chemicals and pharma logistics” benefit from this trend as modular plants or integrated supply chains are inconceivable without data
integration. In addition, “conventional” topics such as components for increased process efficiency or new materials are also on the agenda of companies offering products and technologies for the chemical, pharma and food industry. And the focal topic “Biotech for Chemistry” does not only concern biopharmaceutical producers, but also “classical” players in the chemical industry: Increasingly they combine chemical and biotechnological steps especially in the production of fine chemicals. comprehensive overview and provide orientation.
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42 TECHNO FOCUS
“If you want to set things in motion: KTR” influence on behavior of overall system. KTR offer you four different types of backlash-free couplings: Jaw Coupling (Rotex GS), Servo Lamina Coupling (Radex NC), Metal bellow-type coupling (Toolflex) and Special coupling for shaft encoders (Countex).
Positional Technology
Mr. Shivashankar Pikale Managing Director KTR Couplings India Pvt. Ltd.
K
TR Couplings (I) Pvt. Ltd., which is a 100% subsidiary of KTR Systems GmbH, Germany, a well-known name worldwide for Couplings & Power Transmission Products. KTR established in 1959, with headquarters in Rheine, Germany has subsidiaries in over 23 countries and 7 manufacturing plants – in Germany, USA, Poland, Brazil, China, India & Taiwan. KTR India, established in 1998, having manufacturing plant at BHOSARI, PUNE with full-fledged manufacturing set-up, is catering to coupling needs of every industrial sector. We manufacture variety of couplings and transmission products for all types of conceivable drive applications. Apart from couplings, we also supply Hydraulic Components, Clampex, Universal Joints, Torque Limiters and Torque Measuring Equipment, Hydraulic & Electro-mechanical Break Systems, Oil/air/ water cooling systems. Automation Technology has to meet with contradictory demands: Speed and Accuracy, Flexibility and Reliability, highest efficiency combined with highest profitability. It is good to see that KTR Couplings are as multi-purpose as their applications. For feed drives in machine tools, gantry robots or other handling units driven by servo motors, accurate positioning with at the same time full dynamics is important. The selection of coupling has a decisive MAY 2018 | www.engrreview.com
ROTEX GS: The back lash free flexible jaw coupling ROTEX GS has proven it’s worth in positioning technology and on main spindle drives. In spite of it’s feature of damping vibrations it is sufficiently torsionally stiff so that even with highly dynamic servo drives accuracy does not
application ranges are both positioning drives e.g. ball spindles with high incline and indexing tables or planetary and work gears with small gear ratios. RADEX NC: RADEX NC is developed for Servo Technology. Stainless Steel Laminas make it torsionally stiff and at the same time flexible. Aluminum hubs ensure a low mass moment of inertia even with double cardanic design. RADEX NC can be used in high temperatures up to 200°C and under aggressive ambient conditions. A typical application of RADEX NC is backlash free worm gear pairs with low
USP : Accuracy Meets Speed: Rotex GS, Toolflex, Radex NC & Countex Couplings suffer. This is why it is said to be the standard solution for ball screws with inclines S < 40. Clamping Ring Hubs are suable for circumferential speeds up to 50 m/s. Rotex GS P was developed by KTR in cooperation with VDMA (Association of German Manufacturers of Machines and Plants) to be used on stub spindles of multiple spindle heads. Integrated clamping system of back lash free, highly precise shaft coupling is made of 100% steel. With circumference speed of 75 m/s and higher, it is ideally suited for applications on HSC main spindle drives. ROTEX GS P is manufactured to DIN 69002. TOOLFLEX: The backlash-free metal bellows-type coupling TOOLFLEX with a non-positive connection of bellow and a hub and a frictionally engaged clamping hub is suitable for temperatures up to 280°C. For higher inclines S ≥ 40 TOOLFLEX coupling is recommended. TOOLFLEX remains fatigue endurable in high temperature up to 200°C. It’s main
transmissions ( for i < 8). Clamping Hubs are frictionally engaged and are thus backlash free even in a reversing drive. COUNTEX: COUNTEX is a three part, back lash free and torsionally stiff coupling mainly used in measuring and control technology. It’s axial plug-in ability combined with geometry of hubs results in a coupling system with a specifically easy assembly, offering options of mounting fitting with processing. Material of spacer is resistant to high temperatures ensuring continuous properties of coupling system temperatures up to 160°C. The measuring and control technology demands for a high torsion spring stiffness in order to realize reproducible positioning. The double –cardanic principle of COUNTEX reduces the restoring forces.
For more information. Website: www.ktr.com
44 TECHNO FOCUS
Simple, Easy to Use and Affordable Products
Mr. Kondiba S Metkari Business Manager Hanna Equipments (India) Pvt. Ltd.
H
anna is one of the world’s biggest brands manufacturing Laboratory, Process and Field instruments for water quality testing. Hanna Instruments was found in Italy in 1978 by Anna and Oscar Nardo and currently it’s global headquarter is located in Woonsocket Rhode Island. We have 60 offices in more than 40 countries. I can say Hanna Instruments is truly a world leader in innovation of analytical instrumentation. Look at how innovative products we are launching in laboratory market.
Hanna Instruments. Through years it has paved the path of innovation. Keeping in view the Indian market, the company has introduced tablet size, slimmest multiparameter named ‘Edge’ which is suitable for laboratory as well as field application. It can measure pH, Conductivity, TDS, Dissolved oxygen and Salinity. The
USP : If you want to save your cost on using high end pH meter and want to get higher accuracy, then HALO is best option for you. meter, you can use your latest iPhone, android mobile, tablet as a pH meter. HALO gives you the same accuracy, resolution, repeatability like any costly research grade pH meter available in the market. If you are looking something which can be used in your Lab, or in field without any difficulties then Hanna HALO is best choice for you. HALO is available for Food, Wine, Water, Beer, Soil, Surface and other measurement.
Following are few of the innovations launched in Indian market. • HANNA was first company who introduced pocket type pH meter to world. • In 1985 Hanna was first to introduce a pH electrode with built in temperature sensor. • In 2013 Hanna has developed world’s first tablet sized laboratory meter. This hybrid meter can be used as wall mount, portable or bench top meter. • In 2014 Hanna has launched world’s first pH electrode with Bluetooth Smart technology. This bluetooth pH electrode can be used with our Edge blu pH meter or you can directly connect it to your android or iPhone Our research and development has played an integral role in the success of
MAY 2018 | www.engrreview.com
tooth® Smart technology. HALO gives you freedom to choose your own pH
instrument is a perfect fit for several industries such as Agriculture, Aquaculture, Food and Dairy, wine, waste water, drinking water, Pharmaceutical, Food and many more. This instrument has very good features and it is available on affordable cost for Indian customer. Recently we have launched the world’s first pH electrode that uses Blue-
For more information Hanna Equipments (India) Pvt.Ltd. E-mail: marketing@hannainst.in Web: www.hannainst.in
Say NO to Manual Titrations Switch to Hanna Titrators Durable | Accurate | Simple HI902C
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46 TECHNO FOCUS
Ami Polymer : The silicon rubber technology expertise
A
Mr Alpesh Gandhi, Managing Director, Ami Polymer Pvt. Ltd.
mi Polymer Pvt. Ltd. started its operation in 1996 to manufacture a wide range of silicone rubber products for the most precious and intricate applications for the food, pharma, medical and heavy engineering sectors in India and worldwide. TUV Nord Certified ISO 9001:2015/14001:2015 & BS OH SAS 18001:2007 & Clean Room Class 10000 Certified Manufacturing facility. The company enjoys a high reputation among the major pharmaceuticals and biotech giants in India. The company is headed by qualified rubber technologists from premier institutes from India, coupled with the rich experience in R&D and reinforced with management capabilities. Besides the silicone rubber products, the company also manufactures a wide range of products in FKM, EPDM, Nitrile, Neoprene, TPE and PTFE products. With our precision extrusion capabilities, Ami Polymer Pvt. Ltd. can deliver high quality flexible extrusions that match your exact requirements. Utilizing proven methods alongside new and innovative processes, we provide short run, quick-turn manufacturing, as
MAY 2018 | www.engrreview.com
well as full production runs for tens of thousands of pieces or more. We have the capabilities to extrude products up to 10” wide from a large selection of Cross Section. Metal Reinforced EPDM / Silicone profiles has the seal on the side/top of the pinch weld or also available without seal bulb, and is commonly used on the doors sealing purpose (e.g. vehicles). The ‘pinching’ part of the product fits over a metal edge and grips without the need for adhesive or other fixing methods. The ‘bubble’ part is what provides the seal and is what contacts
most reliable solution for anything that needs a weatherproof seal with a finished look. Applications include boat hatch seals, RV compartment seals, door seals, and tool box seals. They should be used anywhere a solid, reliable seal is needed – including storage containers, tool boxes, and RV doors. Our profiles protect against weather damage so your products won’t be affected by any fluid, cold, or extreme heat.
Features: 1. Temperature Range from -80oC to 230oC
USP : High quality flexible extrusions with precision extrusion capabilities
the other surface which the door is closed onto. It is an excellent way to finish and protect exposed metal edges. The retainer is easily pressed over any metal edge and is held in place by the seal’s excellent gripping force. Flexibility of this seal depends on the retainer configuration: wire core or segmented steel core. Resilient edge trim can be used in a multitude of interior and exterior applications and is often used as decorative trim. Application: Our profiles has range of choice for use in many industries, including automotive, marine, and transportation, because they are the
2. Overcome with sealing challenges (i.e weather, water, fluid, noise, head, cold, light, dark, pressure, vacuum, chemical, contaminates, radiation, etc. 3. Manufacturer in Clean room of class 10000 4. Available for food & pharma grade material 5. Available with static dissipative formulation (107 to 109 Ω-cm)
For more information Website: www.amipolymer.com Email: mktg@amipolymer.com
48 TECHNO FOCUS
“Full Performance Fluids Transmission System”
Mr. Santosh Kumar Managing Director Instamod Air pipe Pvt Ltd
A
IRpipe put their first foot in Indian market in Jan’15, when we started technology of Aluminum pipe was already was known to Indian market and our share was 0% with no Customer base at all and no channel partner as well to start this product but the Situation has changed, we have 9% share in Aluminum piping with 130KM (means to Delhi to Bawal in Rajasthan ) of piping running in India this is 3rd Year and we would be having turnover in double fig by end of this FY and having 33 dealer across length and breadth of India and our strength also have become 25 including all departments. Many big customer relying on us from different sector like Mobile manufacturer, Automobile, Automation, Pharma, Wood industry, machine tools, Textile, Foundary, Printing, Packaging, food industry and so on… Aluminum tube (supplied in single lengths available in 3 and 6 meters from 20 to 200 mm Installation is flexible, quick and easy Resistant to corrosion, vibration and heat, the air is preserved throughout the system up to point of use Performance of the AIRpipe system
MAY 2018 | www.engrreview.com
differentiates itself through outstanding design, quality material and efficient production processes Integration with existing compressed airing main systems is possible with the extensive range of pipe and fittings available Peace of mind knowing AIRpipe is supported with a manufacturer 10 year warranty Energy efficient low friction inner surface eliminates airflow restriction, reducing pressure drop We are 3 years old in Indian but marked good impression with our quality, when
installation and from 63-250mm Clampshell Union Connector for quick install & re-assembly, we have both variants for water Silicon seal and for Air NBR seals, in addition to this we can offer AQUApipe in 304 & 316L also as per customer demand..with this product also we are eyeing big business in India since others still have welding technology in SS but AQUA pipe have edge over the technology we hope to have impression in the market of SS very soon… As we grow we would set up our another new warehouse either in South or West to cater better delivery which is demand of the hour from customer…
USP : Energy saving compressed piping system - Aluminium for “Air” & Stainless Steel for “Water
started we had very less approvals but when our subsidiary opened in Europe and USA we have got many certification such as ISO 8573-2010 Class: I, CE, ISO 9001.2000, UL94-2013, updated TUV certificate which is for all sizes differently, As we have set some target of volume to be done in India which be feed by importing however after attaining that we would make In India program and feed customers from product Made In India, this would be possible by FY18-19 Only. We have added another product- SS piping AQUA pipe in our product range we already got few installation in Indian market, the technology is different from others giving in Indian market like from 15.50mm Dual pressing fittings, uniform ring grab steadiness quick and modular
For more information Instamod Airpipe Pvt. Ltd santosh.kumar@airpipe.in / sales@airpipe.in Web: www.airpipe.in
50 TECHNO FOCUS
A world leader in oil free & lubricated air compressors
W
Pramod K. Singh Head - Sales & Marketing (India & SAARC Region) Anest Iwata Motherson Pvt. Ltd.
e, Anest Iwata Motherson (AIM) are a joint venture between Anest Iwata Corporation, Japan and Samvardhana Motherson Group of India, a conglomerate having presence in various sectors. Anest Iwata is a globally respected brand for innovations in the field of air compressors, vacuum pumps and paint coating equipments and solutions since 1926 when company was established in Japan. Since our inception in India (December, 2000) we have come a long way in providing world class solutions to our customers.
JAPANESE INGENUITY, INDIAN DILIGENCE! Products: • Reciprocating type lubricated air compressor • Reciprocating type oil free air compressor • Reciprocating type high pressure lubricated air compressor • Reciprocating type lubricated vacuum pump • Reciprocating type lubricated booster air compressor • Reciprocating type oil free booster air compressor • Rotary type lubricated screw air compressor • Scroll type oil free air compressor • Scroll type oil free vacuum pump • Rotary type oil free claw air compressor • Wobble type oil free air compressor • All in one medical air plants for hospitals • All in one vacuum system plants for hospitals • Medical Gas Pipeline System products • Brake System Compressor for E-Bus • Brake System Compressor for Railway • Compressed air dryer • Air receivers • Downstream filtration products MAY 2018 | www.engrreview.com
sectors. Currently we are operating with two state of the art manufacturing facilities in India to fulfil the domestic and global requirements. As a global manufacturing hub for Anest Iwata brand reciprocating air compressors, probably we are the only air compressor manufacturer in India exporting our machines to countries like Japan and USA. Ensuring customer’s delight has been the mantra for us and we enjoy the trust of our customers in form of repeat businesses across the globe. We are also committed to provide most advanced and innovative solutions for the benefit of our valued customers and developing environment friendly solutions to protect our future. As we say you can rely on “The Air of Trust” and we will promise to keep you “Always Ahead with Anest Iwata!”
It is our customer’s faith in our products and services that has kept our market share growing over the years. We are now offering complete range of air compressors and vacuum pumps for diverse applications in industry, automotive, rolling stock, healthcare and medical and service
Anest Iwata Motherson Pvt. Ltd. Pramod. K Singh Head - Sales & Marketing (India & SAARC Region) Mob. 91-98713 62399 Email.: pramod@aim.motherson.com
52 SUCCESS STORY
Spraymet Surface Technologies helps in conservation of resources
Mr. P.T. Bindagi, Technical Director, Spraymet Surface Technologies Pvt. Ltd.
W
hat does it take a metallurgist to become an entrepreneur? Besides a good academic background and industry exposure, you also need self-confidence and courage to leave a cushy job and enter business. That’s precisely what Bindagi did.
A scholastic career P.T. Bindagi, the Technical Director of Spraymet Surface Technologies P. Ltd., headquartered in Bengaluru. Bindagi took his degree in metallurgical engi-
neering from the Bellary Govt. College. He was state first. After this scholastic career, he took up a job with Precision Fasteners as a metallurgist in their R&D lab. After a short tenure of two years, He joined Ador (erstwhile Advani-Oerlikon) in 1984 and took the onus of product marketing in the newly set up Powder Division. At Ador, he stayed for long 10 years. He had his career progression and soon became the Divisional Manager of Metco Thermal Hard facing Div. In 1987. Bindagi received special training in tribology at Metco, Australia as well as Sulzer Metco, USA. Back home he presented several papers on the nuances of ‘thermal spraying’ in conferences organised by IIW, BARC, VSSC and other organisations.
The turning point The year 1994 was a turning point for Bindagi. That was the year when he bid adieu to service and decided to be on his own, doing the same thing closer to his heart : propagating the art and science of tribology, harnessing the proven technologies of thermal spray, plasma spray and HVOF. Subsequently, It took hardly a few months for him to give shape to his passion: establishing his own company in the name and style of Spraymet Technologies Pvt. Ltd. Today Spraymet is en-
Waste into wealth: Spraymet harnesses the best of surfacing technologies to reclaim machinery components & parts and conserve resources MAY 2018 | www.engrreview.com
gaged in thermal spray, ENP plating and weld surfacing. While the main plant is in Bangalore, Bindagi set up the second plant in Pune to stay closer to its customers especially from the automobile sector which is demanding technical excellence, proximity and service all at the same time. Spraymet has the distinction of having pioneered the carbide coatings in the steel mills and galvanizing line roll coating.
Proprietary coatings The company owns a few proprietary coatings like moly blend (Spraymet MoB) for metal to metal wear and Ductile matrix carbide (Spraymet DMC) for plastic processing feed screws. Bindagi is keenly interested and is working towards expanding applications in turbine industry, medical implants and other new frontiers. In his quest, to spread knowledge, Bindagi also picks up students from universities for project work related to tribology and wear metallurgy. “Today when I look back, I have the satisfaction of having chosen a business line which is not only winning bread for me but also butter for the industry at large,” states Bindagi. There is substance in what he says. He has helped the industry save a lot of money and helped conserve its scarce resources. May his tribe increase! P.K. Balasubbramaniian
54 COVER STORY
Mr. T. P. Singh Sales Director â&#x20AC;&#x201C; India, Middle East, CIS, Turkey & SS Africa FLIR Systems India Pvt. Ltd.
MAY 2018 | www.engrreview.com
COVER STORY 55
FLIR : Giving the
Thermal Imaging Market a New Thrust The thermal imaging cameras’ sector is one of the growing in India and in this interview, T P Singh, Sales Director – India, Middle East, CIS, Turkey and SS Africa at FLIR Systems, describes the company’s wide product portfolio and its growth strategies for the coming years Q. When it comes to industrial thermal imaging cameras, FLIR is a known name in India. How has been this journey so far? This is an interesting question and maybe a book can be written on this topic. However, to provide it in summary, the FLIR India experience has been very good. We are providing the world’s best technology at affordable prices to Indian customers. Overall, the journey has been very fruitful and we are happy to be part of the India growth story.
Q. Could you kindly elaborate on FLIR’s global operations and its core values? FLIR is a NASDAQ-listed company with headquarters in the US. Globally, FLIR did a business of around USD 1.8 billion (approximately Rs 12,100 crore as per the current USD-INR rate). In 2017, our revenue growth, as compared to 2016, has been 8.3%. We look at ourselves as the world’s sixth sense since we provide superpower vision, helping people around the world save lives, protect the environment and enhance productivity. We are building more than innovative technologies; we are striving to build a more sustainable, more efficient, safer future.
Q. At the global positioning level, how do you feel this differentiation for FLIR? FLIR is uniquely positioned to capitalize on the proliferation of thermal technolo-
gy with five key factors, which include: • • • •
Lower cost volume leader High-end heritage brand name Established footprint in distribution 1,550 patents and patent applications of IP portfolio • Sizeable market share.
Q. Could you elaborate about your India operations? We offer a wide range of products under the instruments’ portfolio and are available across India through our very strong channel partners. All these partners have trained technical teams to provide the best services to our potential/existing customers. We have hundreds of happy customers all over India which include electrical utilities, different manufacturing companies, service providers and integrators. To help these customers use our products effectively, we have online/ frequent offline training courses in India. Our service center is set up in Delhi.
Q. What are the company’s offerings to the manufacturing sector? When it comes to the manufacturing sector, we have hundreds of products – thermal imaging cameras for offline and online temperature measurements, test and measurement equipment, Extech range of products for electrical/mechanical use, HVAC, safety applications, etc. Under the offline thermal cameras’ range, our starting range is from Rs 70,000 with the world’s first
www.engrreview.com | MAY 2018
56 COVER STORY
pocket-sized thermal camera model C2. Our other products include pointand-shoot Ex series, Exx series for experienced users and professional T series which has the unique feature of optics that can be tilted. Under online offerings, we have a product range under the automation portfolio which has fixed type of products for 24 x 7 temperature monitoring. These products can be integrated with computers for real-time temperature monitoring. The main applications broadly include automated inspections, process control, condition monitoring, and fire prevention detection. Almost nine types of camera families and 30-plus different products are available under this fixed type range for different applications to suit customer needs. When it comes to the test and measurement range, we offer multimeters, clamp meters, insulation testers, thermometers, voltage detectors, borescopes and moisture meters. Selected models have FLIR’s unique infrared guided measurement through infrared detector that guides you straight to the problem, visualizes the heat generated by electrical faults, and accurately measures the temperature. Further, Extech is also a FLIR company under which we provide 400-plus different products for applications like electrical, plant maintenance, health and safety, HVAC, lab and water quality, among others. Extech is also an ISO 9001:2015 company with 45 years’ experience. In India, we cover the complete range of Extech products.
Q. What uniqueness does the T Series offer? T Series has optics that can be rotated. The T5xx, T6xx and T1K offer rotation of the optical block. Since many installations which need to be scanned for temperature are above the eye level, this design is very useful. The benefit of this design is that the operator does not
MAY 2018 | www.engrreview.com
feel any stress on the wrist, shoulder, neck and eyes while using this range even if used frequently. The ease of use of this great design can be felt only with experience. I would like your readers to book a demonstration by sending an email to flirindia@flir.com.hk or call on +91-11-45603555. We will be happy to show this or any of our other desired products at your doorstep.
Q. With such a vast product lineup, how does one choose the right product? This is a very important question. To begin with, define your application first. You should clearly know the smallest object size you want to measure and the distance from which measurement has to be done. Please note that seeing the object with a thermal camera and accurate measurement are two different things. This one critical aspect of measuring smallest object at defined distance can be defined as IFOV – instantaneous field of view. We have developed an online tool to help our customers choose the right product which is available at http://flir.custhelp. com/app/fl_download_datasheets/type/ current. IFOV has been shown as Point 2 in the picture being shared here. This picture is from the same link shared
above.
Q. In your opinion, what is the growth potential for your business in India in 2018? India has lot of potential and the future looks bright. Indian manufacturing base is growing and we all require good tools like thermal cameras for temperature measurement along with quality test and measurement tools to have efficient, smooth operations and for producing good quality products. As such, the future in India does look very bright.
Q. Could you share with our readers your own background? I have almost 24 years’ experience. My educational qualifications include a degree in electronics and communication and a management course from IIM, Calcutta as well as a digital marketing course from DMI, Ireland. I take care of instruments’ sales in the emerging markets for FLIR.
58 INDUSTRY FOCUS
Gandhi Automations: Technology leadership in ENTRANCE AUTOMATION arena
Mr. Samir Gandhi, Director, Gandhi Automations Pvt. Ltd.
Q. Gandhi Automation has gained credible market share in entrance automation industry. How did you manage this significant growth? In our relentless journey of 20+ years, we learned and gained the know-how into Entrance Automation & Loading Bay Equipment Sector. Gandhi Automations is accredited with ISO 9001: 2015, ISO 14001: 2015 & BS OHSAS 18001: 2007 and certified by TUV NORD for offering World-class Quality Products supplementing with After Sales Support. Gandhi Automations is known for the Research & Development, Quality and its commitment towards customers. We have catered to industries such as Chem-Pharma, Food, Automotive, Logistics, Warehousing, Shopping Malls, Marine, Aviation, etc. Our customers helped us grow along by trusting and demandMAY 2018 | www.engrreview.com
ing challenging requirements. We hence invested in Research & Development, Factory Trained Sales & Service Team pan India, 24x7 Customer care, Factory, and Warehouse, etc. There have been constant efforts towards innovation with a focus on latest technology. Our products and solutions are acknowledged for reliability and sustainability.
Q. What is the track record of Gandhi Automation in terms of overall performance? We have maintained a positive trend YOY since inception. Our solutions and technology proved pioneer in our business and have extended not just across India but also abroad. The company has grown from a small office in Mumbai to a Head Quarter in Mumbai, 300,000 sq. ft. Factory and Warehouse along with
Sales & Service Offices at 23 locations across India. Additionally, we also have a strong dealer network for International business and commitments.
Q. Explain the various uses to which entrance automation systems can be put to for user industry sector. Entrance Automation Systems are not limited to any industry. However, the product line may vary depending on the location, size, industry and special instructions by the customers. Our representatives recommend and educate customers on precise solution appropriate as per requirement. Entrance automation Systems are not limited to the exterior of buildings for rolling shutters or Gates anymore. High-Speed Doors & Sectional Overhead Doors are trending and suita-
60 INDUSTRY FOCUS
ble for both indoor and exterior requirements. We offer customization with the help of in-house R&D and Engineering team. We deliver the best solution at optimal prices.
Q. How about Gandhi Automation’s initiatives in entrance automation industry? We maintain International Manufacturing Standards while Innovating/ testing our products. Our products and systems adhere to European Standards (EN) providing safety solutions for man and material using our products. Few safety solutions come as a package while others are optional. Our customers were awe-struck visiting our Manufacturing and Warehousing Set-up. We anticipate the market and our R&D team develop products ahead of time. A product is developed and tested rigorously before a launch even for challenging environments. We offer solutions that operate and sustain in Corrosive, Hygienic, Hazardous, Freezing, Hot, etc. environment.
•
• •
are ideal for all industrial and logistic needs and are built for ease of operation and flexibility. Motorised Gates is not only creatively attractive but vigorous and faultlessly aligned. Optional/ Customized Accessories: Panels for Rolling Shutters and HighSpeed doors can be customized as per available and applicable materials like Stainless Steel, Bright Steel, Aluminium, Isotherm, Perforated, Glass & Transparent and Coloured PVC Customization for Space Saving, Height x Width, Sensors, Safety Equipment, etc. are available.
Q. Can you brief us more about Gandhi Automations top line product range catering to demands of the industry?
•
We offer High-Speed Industrial Doors, Dock Levelers, Rolling Shutters, Fire Sliding Doors, Mega Industrial Sliding Doors, Sectional Overhead Doors, Dock Shelters, Fire Rated Rolling Shutters, Gates & Boom Barriers, Aircraft Hangar and Shipyard Doors. A small list of our applications: • High-Speed Doors are automatic doors used for fast access to internal and external areas of buildings • Clean Room High-Speed Doors are best suited for pharma industries where a controlled environment is mandatory. • Motorized Rolling Shutters are perfect where Side room is less and Security is essential. • Fire Rated Shutters and Doors are designed to protect the facility up to four hours during a fire accident • Industrial Sectional Overhead Doors
Q. Please brief us about company’s global reach and what are the global alliances that have been made in order to out-front the competition.
MAY 2018 | www.engrreview.com
Gandhi Automation is India’s No. 1 company into Entrance Automation & Loading Bay Equipment. We have a presence at 23 locations pan India along with a State-of-Art Factory and a Warehouse. Ongoing Technological Advancement, Product & Solutions and After Sales Support is the key that distinguishes us from competitors. We already have an install base in Africa, Europe, Middle East, America and South Asia. However, such projects were intermittent owing to focus on such markets. We are relatively new at International Market, but the response till date is encouraging.
Q. What is the market potential for Gandhi Automations products in India? How do you plan to position these products? We are very optimistic about the Indian as well as International Market Potential. We expect India to rank 5th in Global Manufacturing by 2020. We are aiming CAGR of 15% being the Market Leader in India. It is further boosted with potential market growth in Manufacturing Sector with Central Government initiatives like Make in India. Inclination towards Safety and Intelligent Systems at par with International Manufacturing standards helped our cause to deliver customized products as per complying with European Standards (EN).
Q. How do you foresee the future of India related to your industry? We are very optimistic about the Indian as well as International Market. We expect India to rank 5th in Global Manufacturing by 2020. We are aiming CAGR 15% being the Market Leader in India further boosted potential market growth in Manufacturing Sector with Central Government initiatives like Make in India. Inclination towards Safety and Intelligent Systems at par with International Manufacturing standards helped our cause to deliver customized products as per complying with European Standards (EN). We are relatively new at International Market, but the response till date is encouraging.
62 INSIGHT
Green Manufacturing Practices at ELGi Optimizing energy usage in manufacturing, increasing the usage of renewable and alternate energy sources, and implementing a continuous energy savings improvement plan is the right approach for a greener tomorrow: Anvar Jay Varadaraj
I
n the manufacturing sector, implementation of green manufacturing practices is much more than compliance. It also brings about lasting benefits in terms of sustainability, profitability, and effectiveness in the businesses. Demanding the right seriousness, open-mindedness and leadership towards green manufacturing drives are among the top priorities among manufacturers worldwide, as every team works to consume less and producing more. It is the responsibility of manufacturers to reduce carbon emissions in all their processes, avoid wastage of any kind, and build a green enterprise that does more and more with less inputs, based on continuous learning and corrective actions. Such persistent focus has yielded positive results, including financial benefits, for many global manufacturers. Elgi has constantly endeavoured to do more with less, and its sustained efforts have resulted in reduction of its manufacturing carbon footprint from 1,600 kg of CO2 per million of sale (INR) to 1,200 kg of CO2 per million of sale (INR) from 2014 to 2018. At ELGi, windmills generate 15 percent of the total energy in the plant that adds up to 20 lakh units of electricity every year. The windmills are maintained by an in-house team with utmost care. Every resource counts, and cannot be wasted. Each concerted effort to save resources such as water, wood, fuel or electricity from being wasted has a profound impact on the overall business efficiency of the organization, and makes it greener. ELGi recycles its waste in every form, into something of value that
MAY 2018 | www.engrreview.com
enriches other industries and communities. ELGi recycles its foundry wastes and by converting it to 40,000 solid construction bricks per year. About 2,000 litres of hydraulic oil used in ELGi’s CNC machines and about 1,000 kg of paint powder are recycled. 60,000 Litres of recycled water from ELGi’s manufacturing processes are used to water the gardens. The company also recycles its used batteries and puts them into use in school laboratories in the region. The company plants trees in its campuses, implemented paperless offices and has also put in place a comprehensive energy management system. Natural light illuminates most of its campuses, cutting power consumption further. Globally, 70 percent of all fossil fuels are used in industrial operations alone. This mindboggling number would make it obvious that it is critical for all industries to focus on using the maximum number of renewable energy sources and materials in their manufacturing processes. It is not just enough to go green during the manufacturing processes. The philosophy should extend well into the design and manufacture of highly energy efficient products. Therefore, it is crucial to roll out highly energy efficient products from the factories that consume lesser energy during their entire lifecycle. ELGi has obtained ISO 14024:1999 green label product certification for its EG and EN series of compressors that are green in both their manufacturing, as well as performance. Measuring each and every energy and material input is important for a green enterprise. Implementing effective energy management systems will help bring visibility to every unit of power
Anvar Jay Varadaraj, Head – Marketing & Communications, ELGi Equipments Limited
consumed, and help optimise it. Every appliance, be it motors, fans, lights, transformers or office air conditioners, should be monitored, and optimized to continuously reduce energy consumption. All of ELGi’s manufacturing processes are ISO 50001:2011 certified for its stringent energy management systems. ELGi has reduced its power to sale ratio from 1.15 percent to as little as 0.97 percent last year. The facilities have also begun to implement agile Internet of Things (IoT) projects to cut energy costs further. ELGi has set energy baseline and energy performance indicators at every level of its manufacturing processes. Plans are now on way to set up rooftop solar energy panels that produce up to 100 kW of power. Optimizing energy usage in manufacturing, increasing the usage of renewables and alternate energy sources, and implementing a continuous energy savings improvement plan is the right approach for a greener tomorrow. At ELGi, the leadership has constantly pushed for better, greener practices in all that the company does.
66 COMPANY PROFILE
Brasstech Engineering : Recognition for quality
B
Mr. Mansukhbhai Faldu Managing Director Brasstech Engineering Pvt. Ltd.
MAY 2018 | www.engrreview.com
rasstech Engineering Pvt. Ltd. (BEPL) specialize in CNC mill/ turned parts using multi axis sliding head and fixed head lathes. We have achieved a reputation for consistent high standards of workmanship and service in the field of sub contract Precision Engineering. Brasstech was founded in 2007 a time served engineer with just short of four decades experience in the precision engineering sector. We are a family owned company who employ only apprentice trained skilled people who add a wealth of experience to our company. Brasstech operates from modern premises located in Jamnagar (Gujarat) India. The company has grown year on year, investing in the most up to date equipment and highly skilled people. We have quickly built a reputation as a first class sub contract supplier of turned parts & finished components within a diverse range of industry sectors. With the backing of our ISO 9001 registered system you can be sure of our consistency and performance. Our aim is to offer our customers a friendly, reliable
service. We support them in meeting the demands of their clients and markets, in what are challenging economic times. Our proposition is simple: ’To provide zero defect parts & products, on time and at a competitive price.’ Brasstech is Certified Quality Accreditation: ISO 9001:2015 by TUV South Asia.
Sectors Served: • • • • • • • • • • • • • • • • •
Plumbing Sanitary Pneumatics Agricultural Engineering Brewing Industry Chemical Civil Engineering Electrical, Electronics Food Industry General Engineering Hydraulic Marine Oil & Gas Pharmaceutical Power Generation Pumps & Valves Telecommunications.
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Our vision is to be a globally renowned and reliable service provider in flow technology: Dr. Jacob Chandapillai Q. What’s the significance of Flow Metering?
Dr. Jacob Chandapillai, Director, Fluid Control Research Institute, Palakkad
MAY 2018 | www.engrreview.com
The accurate measurement of fluid dictates the bottom-line of many industries including power, process, oil & gas and water. The list is ever-growing Fluid flow rate standards could be significantly simplified if the fundamental bases of these measurements were as simple as those for mass, length and so on where the system of measurement is based upon discrete standards or artifacts. These artifacts can be considered “identity” standards. However, for the flow rate measurement of fluids i.e. liquids or gases, there does not exist an identity standard such as gallons / minute, m3/hr, gm / sec. To supply the fundamental basis upon which to establish a flow measurement system, a “derived” standard is required. The major difference between measurement of other parameters and flow measurement (flow metering) is that in flow measurement you are trying to measure the fluid when it is in motion. The versatility of fluids, the complexity of its motion, probability of multiphase flow and a plethora of other parameters and properties can affect the performance of measurement. For flow measurements such as control applications, a repeatable signal may be more important than an accurate signal. On the other hand, if money is going to change hands, accurate flow measurement is required so that the parties to the transaction are treated fairly. It is important in custody transfer metering to be constantly aware that flow measurement is money, and the perspective on the measurement changes accordingly.
For example, petroleum products bought and sold on the world wide market may be transported over thousands of miles and change ownership many times from the well head to the end user. Each time the product changes ownership, a “custody transfer” is completed and both buyer and seller expect their asset share to be accurately measured. The dynamic measurement provided by meters is a convenient and accurate means to measure valuable petroleum products. Selecting the right meter for the right job with a high level of confidence is imperative to ensure accurate measurement at the lowest cost of ownership.
Q. What’s your role in flow measurement and calibration? The accuracy of fluid flow plays a very vital role in industry and in fact the single largest measurement parameter which is decisive in the quality and quantity of products . Hence having a measurement standard of International acceptance is of high priority. The very purpose of establishing FCRI by Govt. of India was to create a facility that would provide a standard for flow measurement in air, water and oil flow medium. Government has invested more than Rs.75 crores to establish the flow standards of FCRI and has developed it to a world class fluid flow laboratory. Practically, FCRI has been maintaining the fluid flow standard in Water, Air and Oil media for the country since last 25 years and is holding accreditation from National Accreditation Board for testing and calibration Laboratories (NABL) or equivalent throughout this period. FCRI is also regularly participat-
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ing in inter-laboratory comparisons with National Metrology Institutes of other countries like NEL, United Kingdom and NMI Netherlands and has proven its International credentials. In a nutshell, FCRI provides services equivalent to International standards to Indian Industry and to some extent industries abroad.
Q. How has the industry benefited from your knowledge and applied research? Flow Measurement is more than buying a meter. For purposes of looking at the problem, three concerns should be studied: the fluids, the flow, and the meter. Fluid flow problems are to be studied thoroughly with an in-depth analysis using simulation and /experimental investigations and finally arrive at a solution . This needs an excellent domain knowledge and FCRI manpower is quite capable of doing it. Many of the industry problems are referred to us for study , analysis and solutions. This could be from sectors like oil and gas / water distribution/process/ power/aeronautical/Atomic energy/defence, etc. Apart from the above, FCRI facilities have been functioning more or less as the Indian flow measurement standard with International traceability. This has helped the Indian Industry to maintain their flow measurement accuracy tantamount to International
MAY 2018 | www.engrreview.com
requirements/standards. FCRI has also been instrumental in disseminating knowledge to industry about all the three concerns mentioned above.
Q. How do you disseminate and impart this wealth of domain knowledge? The knowledge transfer is mainly through training programs. FCRI conducts National Training programs for Industry Managers. This could be either pre-designed short term courses announced well in advance or customized training programs as per the requirements. It is observed that some of the FCRI programs are extremely popular amongst the industry. FCRI also conducts International Training programs for trainees from abroad. These could be customized courses / training programs through Ministry of External Affairs , GOI. More than 1000 International trainees from about 90 different countries have attended our training programs. Apart from the regular training programs, FCRI organizes an International conference-cum-exhibition under the brand name flotek.g once in threefour years , which provides a common forum for users, manufacturers , researchers ,academicians, etc. to discuss , disseminate and advertise.
Q. How would you summarize your major strengths and resources? Our vision is to be a globally renowned
and reliable service provider in flow technology. The impeccable, internationally accepted, reliable infrastructure and well experienced manpower available at FCRI in the fluid flow domain is the major strength of our organization. From the infant state when there was virtually no knowledge available in the domain, FCRI in the last three decades has grown to a stature where Indian industry looks at FCRI as a â&#x20AC;&#x2DC;one stop solutionâ&#x20AC;&#x2122; for all the flow measurement problems. The capability of FCRI to analyze the flow measurement problems with the available infrastructure and to create necessary infrastructure at affordable price for Indian Industry is another strong point. FCRIâ&#x20AC;&#x2122;s international exposure through Inter-comparisons and training programs is expected to create innumerable opportunities for growth.
Q. What are the challenges ahead for you? Acquiring and maintaining manpower with in-depth domain knowledge is a major challenge I foresee. The other challenges are: Improving FCRI facilities to keep pace with Industrial requirements, and Expansion of FCRI facilities and services In India and abroad.
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In the right mould: Sridevi Tool Engineers Mumbai-based Sridevi Tool Engineers specializes in design, development and manufacture of plastic injection moulds for automobile, white goods, luggage and other engineering industries. Established in 1972, the company is one of the largest commercial tool rooms in India with a capacity to produce moulds up to 3000 T of locking pressure. The company, equipped with the best of production machines sourced from Europe and Japan, has an uncanny eye for quality and precision. With an enviable customer base built up over a span of four and a half decades, the company is thriving on import substitution, developing some of the most complex moulds which otherwise have to be sourced from Korea, China or Japan after a long wait and spending a colossal amount of foreign exchange. Mr. P.K. Balasubbramaniian speaks to Mr. Surendra Kalyanpur, Managing Director, Sridevi Tool to ascertain the capabilities and commitments of this technology driven company which is on a growth trajectory to make the most of the boom experienced in the automobile industry. Excerpts: I started my company, Sridevi Tools, in 1972. That was the time when no tool rooms were available in the country. Die & Mould making was a highly skilled job. CNC machines were not available then. We started our operations with a small drilling machine, a lathe and 5-6 people. We first made PVC fitting moulds and then moulds for making TVs and refrigerators. 1986 was a turning point in our business. That was the year when we first bought a 3-axis milling machine, Deckel from Germany. Since then there has been no looking back. We operated from Saki Naka for about 17 years. In 1986 we came to Vasai.
â&#x20AC;&#x153;All our activities are oriented towards delighting our customerâ&#x20AC;?, says Surendra C. Kalyanpur, Managing Director, Sridevi Tool Engineers Private Ltd.
Q. Sridevi Tools was started in 1972. How do you recount the beginnings of the company? I am a self-made entrepreneur. After my Intermediate Science, I picked up a job. I started my career with Lawkim Motors in Thane where I worked for long 10 years. Then I moved to Bharat Bijlee, also in Thane, wherein I had a stint of about 4 years. In both the places I was in the Machine Shop. The rich practical experience I gained helped me in my career. So my foray into the die & mould business, I would say, was by choice.
MAY 2018 | www.engrreview.com
Q. Could you give more details of your present manufacturing facilities? We have a full-fledged manufacturing facility in Waliv in Vasai, Mumbai - a 60,000 sq. ft. area housing our factory and office. We have some 39 production equipment which include 27 CNC machines and 12 EDMs - all imported from Europe and Japan. We have a workforce of 400 people which include 200 engineers.
Q. What are the factors that contributed to your success?
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I would say dedication and hard work. Ours is a specialized line which needs focus and unwavering commitment to quality and precision. We have to give our 100% all the time.
Q. Whatâ&#x20AC;&#x2122;s your niche today? We specialize in making precision engineering moulds for manufacturing automobile parts and products. All automobile majorsin India including Maruti, Mahindra & Mahindra, Hero, Honda, Yamaha and Tata Motors are our customers.
Q. What are the processes involved in executing an order? We are tied up with all 2-wheeler and 4-wheeler manufacturers and tier-I suppliers in India who refer their requirements to us. Our offers are considered based on the cost, capability and delivery. Once an order is placed on us, we design the mould, procure the raw materials, and get down to machining, assembly, trials and tests. The raw materials used are tool steels and alloy steels and requisite hardware. Most of these raw materials are imported. And the tests are done on injection moulding
Sridevi put up an impressive show at the recently held Die & Mould India International Exhibition at BEC, Mumbai machine. After the trials and tests, the moulds are dispatched.
Q. Whatâ&#x20AC;&#x2122;s your present manufacturing range? We make moulds of 250T to 3000T locking pressure. Our capacity utilization is 100%. A small percentage (5%) of our production is also exported to European countries like Italy, Spain and France, as well as to Russia. Export is not a thrust area for us since most of the
MNCs are here and we serve them.
Q. What are your growth strategies? Our going is good. For the last 2-3 years we have registered a growth of 20% year on year. This year, we expect a 30% increase in our turnover. We are on an expansion mode. Land has already been acquired for starting one more production unit. We would also be investing in import of some more special machines. We are exploring newer market segments. Aerospace, for instance, is a potential market. Our thrust will be more on developing import substitutes for OEMs. Every mould is different and customized, demanding stringent quality control requirements. Moulds for automobile lights are something very critical. Instrument panel moulds are mostly imported from Korea, China and Japan. We have already developed these moulds. There is a huge demand for these moulds. Instrument panel moulds, as a product range, should enhance our turnover by another 10-15%.
Q. How customer-centric is Sridevi? Srideviâ&#x20AC;&#x2122;s modern manufacturing facilities in Vasai, near Mumbai MAY 2018 | www.engrreview.com
Well, all our activities are oriented
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Instrument panel moulds developed by Sridevi. The company has developed several import substitutes towards delighting the customer. Our customers are quite happy to work with us because of our quality obsession, cost-competitiveness and prompt delivery schedules. This is evident from the fact that we have got several ‘Best Performance Awards’ from our clients like Honda.
Q. What’s the importance you give to technology up-gradation, innovation and quality improvement?
Sridevi has received a number of Awards in recognition of its outstanding performance
MAY 2018 | www.engrreview.com
We always strive to keep ourselves abreast of the technological innovations in our field. Quality improvement is an on-going process at Sridevi. We invest heavily on plant and equipment to improve our quality and precision. This year itself we are investing Rs.28 crore and importing sophisticated manufacturing equipment.
Q. So where will you be five years hence? Five years hence we should be a Rs.250300 crore entity with a wider customer base.
Q. What are your comments on the industry scenario? The Die & Mould Industry in India is worth Rs.16,000 crore. Of this, 30-40% is still being imported. So one can imagine the growth potential of this industry. Tool-making is basic for the growth of the machine tool industry. At the same time, tool-room companies are all family run. They keep a low profile. The industry as a whole does need encouragement and support from the Government.
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80 INDUSTRY FOCUS
“India is a high-growth market and a key focus area for SCHAEFFLER” A global automotive and industrial supplier, Schaeffler, with four plants and 19 sales offices has significant presence in India. The company’s three major product brands - FAG, INA and LUK - are well represented in India. Schaeffler in India has earned global qualifications both in terms of quality and productivity and the group is now actively looking at Indian operations as an important manufacturing hub in this region. The company recently appointed Harsha Kadam as Industrial President. Excerpts from an interview with Huned Contractor bearing manufacturing facilities of the company in terms of infrastructure and capacities?
Mr.Harsha Kadam Industrial President Schaeffler India
Q. In your new role as Industrial President, what will be your scope of responsibilities and activities? I will be looking after Schaeffler’s industry business in India and will be part of the company’s leadership for this market. It is exciting times at Schaeffler, what with the consolidation of the three brand entities into one. This I believe is a ‘force multiplier’ in the market. We will be able to better leverage the strengths and synergies of the three strong brands. On this new platform, I and my team will strive to build a strong Schaeffler brand in India.
Q.Could you elaborate about the
MAY 2018 | www.engrreview.com
Schaeffler’s three major product brands - FAG, INA and LUK - are well-represented in India. The manufacturing plant at Vadodara produces a vast range of ball bearings, cylindrical roller bearings, spherical roller bearing and wheel bearings and sold under the brand name of FAG. The second plant in Vadodara at Savli produces next generation deep groove ball bearings and large size roller bearings also sold under the name of FAG. Schaeffler’s third plant at Talegaon near Pune manufactures needle roller bearings, steel cages, pulleys, cam rollers and a wide range of precision components for valve train, drive systems in engine and transmissions under the INA brand. The fourth manufacturing location is based out of Hosur that manufactures clutch systems, hydraulic release systems and dual mass flywheels for passenger cars, light commercial vehicles, heavy commercial vehicles and tractors and the products are sold under the brand of LUK. In addition to this, Schaeffler also has dedicated engineering and research and development support based in India to augment the product teams. The company has invested in captive testing capabilities for validating the wide product portfolio under the three brands. To shorten the sample submission lead time, we also have a prototype shop with state-of-the-art machines to
meet the local needs of our customers. All in all, we are well-equipped with capabilities to add value to our customers’ needs at a product or application level. Testimony to this is the number of projects at a system level that the team is working on to bring higher value offering to our esteemed customers.
Q. What is the India market size for bearings and what is the market share of Schaeffler India? India’s bearings market is expected to cross over USD 4 billion benchmark by 2019 (Ken Research) with future growth expected to be led by growth in industrial production as well as demand from the automobile sector. The government’s ‘Make in India’ initiative, tax and research and development incentives amongst others will attract investments in the sector. On the industrial side, railways, wind energy, two-wheelers, and tractors look very attractive and will remain high-focus sectors for the country. We have a strong presence in those, so we will definitely benefit from the growth in these evolving sectors. Keeping this in mind, we are increasing
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our overall capacities in certain areas. We are enhancing capacity at our Savli plant on the large-sized bearing and also increasing the localization rate there. The bearings from Savli go into wind applications, and into raw materials space like steel mills, cement plants, mining and others.
Q. How does the synergy of the combination of FAG, INA and LUK benefit Schaeffler India’s growth? India is a high-growth market and a key focus area for Schaeffler. Keeping that in mind, we have recently announced merger of Schaeffler’s three product brands under a single ‘Schaeffler India’ identity. The key objective of this merger is to combine the strengths and competencies of all three Schaeffler entities in India and establish one strong listed Schaeffler entity in India in line with Schaeffler Group’s strategy ‘Mobility for Tomorrow’. Over the past couple of years, we have successfully grown from a components manufacturer into a complete components and integrated systems supplier by leveraging the collective strengths across our range of products and our strong product brands LuK, INA and FAG. We are a leading supplier of a wide range of ball and roller bearings, needle roller bearings, engine, transmission and chassis components and a wide range of clutches. Combining our diverse product presence, we are well-positioned across the high growth automotive and
industrial segments that enable us to offer complete systems and solutions for our customers.
Q. What kind of research and development is the company engaged in as regards bearings? We are integrated with our global technology centres. In Maneja we have the Schaeffler Technology Centre which primarily assesses all our industrial customers with bearing applications. Product development, selection, application in the right environment, consultancy and solutions are provided here. On the automotive side, Pune is the main centre of development, while in Hosur it is clutch and transmissions. In a year we hope to merge the three R&D centres into one entity. They work very closely with our HQ and other development centres around the world, depending upon the area of competence and exper-
tise. In India we are primarily focusing on two areas that we are developing as the centre of expertise for global applications – two-wheelers up to 250 cc motorcycles and agricultural vehicles like tractors and other equipment. For us, the most important thing is to be close to the customer, where the customer’s needs are. This year, in India, about 20 million two-wheelers will be produced. We also have strong, local OEMs who design and develop their own two-wheelers here. Honda, Yamaha, Suzuki are all building up capabilities in India; not just manufacturing but product development capability – we work very closely with them. Coming to tractors, India is the largest tractor manufacturer in the world with 7,00,000 tractors produced with strong local OEMs like Mahindra, Swaraj, TAFE, etc. They all design and produce their own tractors. We work closely with them as also the international companies like CNH, JCB and others.
Q. Has Schaeffler India adopted Industry 4.0 standards? If so, how has it helped? As a global automotive and industrial supplier, Schaeffler is digitally transforming its entire business, which involves the integration of its mechatronics components, systems and machines into the rapidly expanding world of
MAY 2018 | www.engrreview.com
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the ‘Internet of Things’. These days, the value of a car or machine is determined less and less by hardware and software alone. Digital services, based on networked operating data, complement the classic business models in the automotive and mechanical engineering sectors. As a supplier to these industries, Schaeffler is not only reacting to this trend, but is also thinking ahead and playing an active role in shaping the future. The ‘Schaeffler Smart Ecosystem 4.0’ offers a universal, flexible and open infrastructure from sensorized components. Connecting the Schaeffler domain know-how is the key to transform data into information and information into real action tasks. The customer value chain is optimized in terms of availability, reliability and process quality. In industrial automation, it is essential for extremely divergent systems from various manufacturers to interact reliably and efficiently. The users, operating globally, expect to be able to source their accustomed products and systems everywhere in the world. We are closely working with IBM at their R&D centres on IoT, Industry 4.0 and big data digitalization. IBM’s cognitive technologies will support Schaeffler’s Industry 4.0 strategy for tooling machines helping to improve overall equipment efficiency (OEE). This includes the optimization of production processes, real time analysis of data and context-driven maintenance, networking and optimization of multiple machines within a production line. The objective is to continuously optimize production and supply chain. The focus is on internal optimization to increase efficiency and to leverage this for the creation of new service offerings for customers and partners. We are also working with our HQ on evolving digitalization needs for e-mobility applicable to the automotive industry.
Q. What are the company’s ex-
MAY 2018 | www.engrreview.com
pansion and investment plans for 2018? In the last three years, Schaeffler has invested about Rs 145 crore each year in India. Over the next 3-5 years we will continue to invest in expanding our plant capacities, our product portfolio and engineering capabilities in the country. We are going to invest in our distribution network and all the logistics areas which will provide us substantial benefits in the long run. We have also announced expansion of our operations at INA Bearings in Talegaon. The expansion will include a new manufacturing facility and a new R&D facility within the existing premises. We are investing Rs 200 crore for this expansion. The new production facility will be operational by the end of 2018 and will manufacture engine and transmission components, serving the domestic and exports markets. The R&D facility that will be operational by mid2018 will focus on enhancing product development and engineering capabilities driving innovation for customers. The Pune plant, currently running at full capacity, employs 700 people and with the new facility it is expected to generate additional employment in the future as our operations grow. We particularly see big opportunities in the country in areas of two-wheelers, agricultural tractors, wind energy, railways,
steel and other infrastructure-related sectors. Going forward, we are doubling our investment into the India market from 2018.
Q. How does the company tackle the challenge of a huge counterfeit and grey market in bearings? In 2004, Schaeffler set up a central department for fighting product and brand piracy. The Schaeffler Group employs a zero tolerance policy towards all cases of product and brand piracy with its primary aim being to protect its customers’ interests. To protect buyers and end clients procuring INA and FAG products from distributors, Schaeffler has assessed and certified sales partners worldwide. All authorised distributors are listed on the Schaeffler website and can be checked by entering the certificate number. Promoting counterfeit and non-conforming parts causes serious damage, reduces vehicle life and increases the likelihood of fatal road accidents.
Q. Does Schaeffler India export bearings? If so, could you provide details and numbers? Of our total business from India, exports contribute almost 16% to our sales. Wheel modules and transmission bearings from our Maneja and Savli plants are exported to Europe, US and Asia. We also export engine, transmission and chassis components, including needle roller bearings from our Talegaon plant in Pune.
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86 COMPANY PROFILE
Gala Precision’s Forte: Precise Surface Engineering Solutions
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ala Precision, serving the industry for over 25 years, is a one stop solutions provider for surface finishing needs such as de-burring, finishing, washing and cleaning of components and parts. The company offers the whole gamut of machines, processing media, compounds and services for surface finishing and parts. Gala has capability to build large finishing & cleaning equipment for challenging needs of defence, atomic and aerospace sectors. The finishing machines are capable of achieving Ra value of 0.05 microns while precision parts cleaning machines are capable of achieving a Millipore value of less than 1mg.
can be of ceramic, porcelain, steel or plastic materials. Compounds are used with water with concentration levels of 5 to 10%. Gala offers standard and customised products to suit specific customer needs.
Deburring and Finishing
Vibratory Finishing
The de-burring and surface finishing machines are used for mass finishing of metal, plastic, ceramic and rubber parts. Small parts weighing a few grams up to 25 Kg can be processed in a variety of machines available from Gala’s wide range of products. Use of de-burring and finishing machines is essential to achieve consistency and high production rates. In addition to finishing equipment, use of abrasive media and compounds is essential to achieve the desired process results. Abrasive media
The Vibratory finishing machine consists of a bowl lined with polyurethane material which is mounted on springs and uses vibratory motor and unbalanced weights to achieve gyroscopic motion to the workload. Vibratory finishing is used to achieve de-burring, edge radiusing, degreasing, de-scaling, polishing, mirror finishing and smoothening of a variety of components. This is the most common method used for de-burring and polishing of components which include sheet metal, machined,
The finishing machines are of different types. These are: • • • •
Vibratory finishing Centrifugal Barrel Finishing Disc Finishing Customised finishing systems Complete automation of surface finishing processes is possible by using component loading system, conveyors, vibratory trolleys and dosing system using PLC based control panels.
Conveyorised Spray Cleaning System from Gala MAY 2018 | www.engrreview.com
Gala’s Disc Finishing Machine cast, forged and moulded parts. A wide range of components of Automotive, Aerospace, Defence and consumer products can be processed using vibratory finishing machines.
Gala offers the following types of Vibratory machines based on the shape of the working bowl. • Round Vibratory Finishing Machines are the most common type of machines used in manufacturing industry for a wide range of components. This machine can be used for small parts like rivets & screws to bigger parts like turbine blades. Gala offers machines from 70 to 1500 litre capacity. Standard and Auto Separation models are also available. • Spiral Machine is a modified version of Round vibratory finishing machine. This type of machine is used to ensure 100% separation of parts within a short time of 8 to 10 minutes. Due to the Spiral shape of bowl, the process efficiency is better as compared to round vibratory machine. Gala offers Spiral machines from 120 to 800 litre capacity. Spiral vibratory finishing machines are used for parts of bearing industry, brass valve bodies, furniture industry, etc.
88 COMPANY PROFILE
â&#x20AC;˘ Elliptical Vibratory Finishing Machines are used where processing time is less than 10 minutes. This is used for removing light burrs and general finishing of small parts like bearing cages, ceramic insulation tiles, etc. Elliptical machines are available up to 250 litre capacity. â&#x20AC;˘ Trough Vibratory Finishing Machines are used for de-burring, degreasing and polishing of medium size parts like axles, shafts, rods, marble & granite tiles, turbine blades, aerospace parts, etc. Gala offers machines from 100 to 1200 litre capacity. â&#x20AC;˘ Segmented Machines are used for bigger parts to avoid part to part hitting while processing. Segments are provided to make compartments in working bowl where one or a few parts are loaded for finishing. Normally 3 to 8 compartments are provided. Gala offers segmented Round and trough vibratory finishing machines as per the customer needs. These machines are used for parts like machined aluminium die cast parts, parts of hydraulic industry and so on.
Centrifugal Barrel Finishing This is a more aggressive form of fin-
Multistage Ultrasonic Cleaning Equipment ishing as compared to Vibratory finishing. This machine uses 3 or 4 barrels mounted on turret assembly. The high rotation speed of turret results in high centrifugal forces which results in faster process. These machines are often used with variable frequency drives to adjust the rotational speed as per process need. The surface finish achieved with this process is more uniform and even. Such machines are used in various industry sectors like jewellery, bearing, compressor, automotive and aerospace. Centrifugal barrel finishing is capable of achiev-
ing high Ra values up to 0.06 microns for parts like textile rings, reed valves, bearing rollers, etc.
Centrifugal Disc Finishing This is the most aggressive form of surface finishing as compared to Vibratory finishing or Centrifugal barrel finishing. The resulting forces are at least 10 times higher as compared to Vibratory finishing process. This machine consists of a tub or housing with a rotating disc at bottom driven by electric motor. Complete automation is possible with component loading, separation trolleys, and media reloading using PLC -based controls. These machines are popular in processing parts like coin blanks, medical implants, fine blanked components and precision components of automotive & aerospace sector.
Customised Finishing Systems Completely automated finishing systems can be offered along with Vibratory finishing and Disc finishing equipment. Automation results in achieving higher production rates and process consistency. Fully automatic finishing systems can be offered using component loading
Centrifugal Barrel Finishing System MAY 2018 | www.engrreview.com
Solitaire No. 2 - 10" (250 mm) Precision Centerless Grinder
INDIAN ENTERPRISE
AMERICAN RIGIDITY
ITALIAN INNOVATION
Combined to give you Customized Centerless Grinders Solitaire Machine Tools Ltd. 292, Dharamsinh Desai Marg, Chhani Road, Vadodara - 390002, Gujarat, India Tel.: +91-265-2761776, +91-265-2773585 Email: sales@smtgrinders.com www.smtgrinders.com
90 COMPANY PROFILE
system, separation equipment, compound dosing system, conveyors and PLC- based control panel. Customised systems are popular in applications like processing of coin blanks, medical implants, fine blanked parts, drive chain components, bearing rollers & cages and so on.
Parts Cleaning Parts cleaning is an essential process of the manufacturing industry. Parts cleaning equipment are used to remove all types of contaminants from the surfaces of components. Parts cleaning machines are used for degreasing, de-scaling, removing metallic burr or particles and other solid particles of contamination. Parts cleaning can be achieved by using Immersion, Spray and Ultrasonic Techniques or combination of these techniques. Gala offers complete range of aqueous parts cleaning equipment which includes Spray cleaning, Ultrasonic cleaning, Rotary screw, Single Chamber multi-process and customised machines. The company also builds customised machines which include Ultrasonic machines with material handling system, drying with centrifuge arrangement, Single piece flow and so on. It is capable of building large machines as big as 5000 iitre capacity Ultrasonic cleaning machine for very big parts and 60 feet long conveyorised washers. It offers machines suitable for batch & continuous production and also for Single piece flow lean production. Gala equipment are preferred for precision cleaning of parts of industries such as aerospace, automotive hydraulic, engineering, electronics and many others. Machines can be built to meet stringent requirements of achieving Gravimetric (Millipore or NAS standards) values of less than 1 mg and particle size as per class A for precision cleaning. Gala is indeed a one stop solutions provider for equipment and cleaning compounds.
Spray cleaning
MAY 2018 | www.engrreview.com
Galaâ&#x20AC;&#x2122;s comprehensive manufacturing range also includes spray cleaning machines up to 100 bar spray pressure. Spray cleaning machines are widely used for washing of components such as machined parts, stamped parts, cylinder heads, cylinder blocks, connecting rods, crank shafts, housings, bearing parts, fasteners, transmission parts, ammunition shells, containers, etc. The spray cleaning machines are offered in the following configurations:
Rotary basket Rotary basket washers are compact machines suitable for small parts in batches. These machines are simple to use with wash, rinse and dry options. Spray pressure is in the range of 2 to 4 bar and basket rotation speed is in the range of 3 to 6 RPM. Rotary basket machines are suitable for general cleaning of small components such as machines parts, sheet metal parts, fasteners, springs, etc.
Rotary Indexing This is suitable for small and medium size parts. Component loading can be at the same or at different locations. A single part is indexed in cleaning, rinsing and drying zone and follows sin-
Galaâ&#x20AC;&#x2122;s Phosphating Plant
gle piece flow. Component loading and unloading can be manual or automatic with pick & place device or with robots. Rotary indexing machines are suitable for cylinder liners, shells, and machined cast parts.
Rotary Screw Rotary screw spray cleaning machines are suitable for continuous production. The cleaning and drying stages can be customised. Machines are available from 30 kg/hr to 1500 kg/hr capacity. These washers can be integrated with other production equipment to maintain production flow in a uniform manner. These washers are popular for components such as stamped washers, fasteners, small arms ammunition shells, etc.
Cabinet Front loading These washers can have fixed or rotating work table. This is suitable for cleaning of medium and heavy parts such as housings, axle box, brake drums, machined castings & forgings. Parts can be loaded in basket or can be placed on work table. Wash, Rinse and dry cycle can be offered.
Conveyorised Conveyorised washers are popular as
92 COMPANY PROFILE
they support continuous production and easy to operate. Components travel on conveyor with or without trays and pass through enclosed chambers. Spray, rinse and dry sections can be customised based on the cleaning requirements. Conveyor can be made of steel wire mesh and chain & rod type. Conveyorised washers are suitable for parts like aluminium or brass shells of ammunition, connecting rods, containers, bins, housings, wheels, rifle scopes, gears & sprockets, machined castings & forgings and reflectors.
Ultrasonic cleaning Gala manufactures a whole range of Ultrasonic Cleaning Machines from 20 to 5000 litre capacity. The company can offer material handling system for multistage ultrasonic cleaning machines for ease of handling of parts. Multistage machines are customised to suit customer needs with options of multiple cleaning, rinsing and drying. Ultrasonic cleaning machines are used for precision cleaning of parts which are complex in configuration and geometry and / or which require stringent gravimetric values and particle size count as per class A. Ultrasonic cleaning machines are widely used for cleaning of precision parts of aerospace and automotive
MAY 2018 | www.engrreview.com
sector like engine valves, pistons, turbine blades, fuel injection parts, coil springs, bearing cages etc. This technology is ideal for cleaning of electronic parts & PCB’s, moulds, optical parts and lenses. Gala can provide ultrasonic transducers of tank bonded, immersible box and rod type, based on application. Operating frequency can be 25 KHz or 30 KHz or 40 kHz to suit cleaning application. Ultrasonic cleaning machines offered are: Table top, Multistage and Multistage with material handling system.
handling system, PLC based control panel and SCADA system.These are offered with features like basket rotation, auto dosing, walking beam material handling arrangement, etc.
Material Handling : Gala also builds and offers material systems for conveying components. The range includes Belt Conveyors, Inclined Conveyors, Component Loading Systems and Vibratory trolleys.
Industrial Dryers: Single Chamber Multi-process Cleaning Machines (SCMP) Single chamber multi process cleaning machines offered by Gala are compact in size. Spray, Immerse flood wash and Ultrasonic wash cycles are possible in this configuration. Vacuum drying also can be provided on customer request.
Customised : Gala also offers customised cleaning solutions to meet customer’s special requirements. It can build machines for Single piece flow or Robotic washing.
Phosphating Plants: Gala also offers pre-treatment, passivation and phosphating plants. These plants can be fully automatic with material
Drying is a natural corollary in the process of components cleaning. Hence Gala also offers Industrial Dryers of various types. These are Vibratory, Belt type, Rotary Screw, and Centrifuge Dryers. Undoubtedly, Gala Precision is a One-stop-shop for Solutions for Surface Finishing, Cleaning, Washing and Drying of Precious Machine Parts and Components. Quantity, size or criticality doesn’t deter Gala from offering a solution to any industry to the utmost satisfaction of the ultimate customer. - P.K. Balasubbramaniian
TNC 640 â&#x20AC;&#x201C; The new High-End Control for Milling and Turning Operations The new TNC 640: for the first time, milling and turning are combined in one TNC. Now users can switch as desired between milling and turningâ&#x20AC;&#x201D;within the same NC program. Switchover is independent of the machine kinematics. It automatically takes the respective operating mode into account and without any additional action.This new simplicity is complemented by dialog-guided plain language programming, the optimized user interface, powerful programming aids as well as comprehensive cycle packets taken from amply field-proven HEIDENHAIN controls into the new TNC 640.
HEIDENHAIN OPTICS & ELECTRONICS INDIA PRIVATE LIMITED
Angle Encoders
Linear Encoders
Chennai 600031, India
Contouring Controls
phone +91 44 3023 4000
Position Displays
Length Gauges
www.heidenhain.in
Rotary Encoders
94 COMPANY PROFILE
Grob-Werke: Thrives on new technologies
G
robe-Werke, with a standing of over 90 years, is one of the global players in the development and manufacturing of machines and production lines. Its customers include the world’s most prestigious car manufacturers, their suppliers and many other renowned companies from various industries. With production plants in Mindelheim (Germany), Bluffton, Ohio (USA), São Paulo (Brazil) and Dalian (China), and worldwide service and sales subsidiaries, the company is represented around the globe. The GROB Group, with a workforce of about 6,600 employees, generates worldwide revenue of over 1.3 billion euros. Its portfolio ranges from universal machining centers to highly-complex manufacturing systems with own automation function through to manual assembly stations and to fully-automated assembly lines. Furthermore, production plants for electric motors and assembly lines for battery and fuel cell technology are part of its product range. GROB engineers are delivering solutions for the technology involved in spraying engine components, in cutting highstrength turbine housings and machining structural and chassis components. By developing GROB-NET4Industry, its proprietary industrial software for the digitalization and networking of production systems, GROB is taking a giant leap into the digital future.
Glorious past The success story of GROB-WERKE began back in 1926 when the company was founded by Ernst Grob, who was producing folding boats, weaving machines and stationary combustion engines at that time. In 1952, Burkhart Grob, the son of the founder, assumed responsibility for the company almost completely destroyed during the war and was able to forge the
MAY 2018 | www.engrreview.com
link to the emerging automotive industry with high-quality and technologically-convincing production machines. In 1968, the Mindelheim plant was built and the company’s headquarters was relocated from Munich to Mindelheim. Besides the parent plant in Mindelheim, the plants in Bluffton (USA), São Paulo (Brazil) and Dalian (People’s Republic of China) are part of the production network of GROB-WERKE. This production network is expanded through thirteen sales and service branches in South Korea, China, India, Russia, Great Britain, Hungary, Mexico, Italy, Poland, Switzerland, the Netherlands and the USA to guarantee the best service quality. Even after Dr. Burkhart Grob passed away in May 2016, the future of the family company has been strictly set out. Christian Grob takes the company into
the third generation as the new Supervisory Board Chairman. Even at this early stage, the next generation is being prepared for future tasks. By purchasing DMG meccanica in January 2017, GROB has acquired a strong partner in the field of electromobility. GROB now also acts as a developer of system concepts for electromobility, which is a future-facing step for expanding the existing product range of highly-efficient manufacturing and assembly plants. In January 2018, DMG meccanica was renamed GROB Italy S.r.l.
Product and service spectrum The product range of GROB-WERKE GmbH & Co. KG can be divided into the following areas: System solutions and special-purpose machines: Machining centers or flexible
96 COMPANY PROFILE
manufacturing systems are designed specifically for the customer’s part. Offering so-called turn-key solutions, GROB provides the required planning, engineering, manufacturing and commissioning on site at customers’ facilities – everything from a single source. In most cases, these systems consist of modular machining centers and special-purpose machines that are interlinked with the latest automation solutions. Typical parts are for example cylinder heads, crankcases, transmission case and housings for auxiliary units of the engine. Universal machining centers: The machining centers are mainly operated as stand-alone machines but are also available with automation solutions. They are typically used in the aerospace, automotive and medical industries, in tool and mold industries and in case of felxible contract manufacturers. Assembly technology: All assembly stations and assembly lines for the
automotive industry are individually planned, designed and custom-built according to specific customer requirements. The systems are used for semi-automatic or fully automatic assembly of assemblies equipped with a variety of robot cells and measuring and test stations. They are typically used for example for the assembly of engines or manual transmissions for passenger cars and trucks. Assembly systems for electromobility: As a general contractor, GROB offers machines, automation systems and purchase components for electromobility as well as the required management expertise. From stator and rotor assembly through to final assembly, we deliver a modular and reliable plant concept for high-output electric motor manufacture.
element of the company’s success since the very beginning. New technologies that set benchmarks in the mechanical engineering sector are continuously emerging. The G550TS thermal spraying system developed by GROB thus expands the production chain for cylinder crankcases. GROB has also developed a motorized spindle with cross-feed – an outstanding concept for the complete machining of turbine housings on the machining center. The company is taking a giant leap into the digital future with the proprietary software GROB-NET4Industry, developed for the digitalization and networking of production processes.
Into the Future At GROB-WERKE, the development of new technologies has been a key
For more information, Website: www.grobgroup.com
Grob’s Plant in Mindelheim
MAY 2018 | www.engrreview.com
G-SERIES
Precision at the highest level GROB 5-axis universal machining centers stand out due to their absolute precision and reliability in the automotive, medical and mechanical engineering industries, in tool and mold making as well as in the aviation industry. The proven 5-axis simultaneous technology with horizontal spindle position enables you to machine parts of various sizes and materials in a flexible and failure-free way while offering maximum stability of the machine. Fast chip-to-chip times and the innovative further development of our spindle technology guarantee a high economic efficiency and productivity.
Contact: GROB MACHINE TOOLS INDIA Pvt. Ltd. I Hyderabad, INDIA Phone: +91 40 4202-3336 I E-mail: info@in.grobgroup.com
01_MTW_Monthly_Magazine_190x250mm.indd 1
www.grobgroup.com
15.02.2018 10:20:47
98 TECHNO FOCUS
ELESA+GANTER® is the commercial jointventure of the two world leaders in the design and manufacture of plastic and metal standard machine elements for the mechanical industry. Product Range: Elesa+Ganter offers wide range of 50,000 standard machine elements worldwide and our product range is comprised of: • Operating elements, Machine elements , Indexing Elements • Clamping knobs , Clamping Levers • U-handles, Fixed, revolving, fold-away handles • Control elements, Rotary controls ,
Mr. Ram Grover Managing Director Elesa and Ganter India Pvt. Ltd.
E
LESA® (Italy) and GANTER (Germany) have been co-operating for more than 45 years combining their expertise, with the aim to develop market synergies leading to the creation of the widest product range available worldwide. The strong customer orientation of the two mother companies has led to ELESA+GANTER subsidiaries foundation in many countries including India with the aim to provide: • Full stock availability with fastest delivery times • Perfect service including technical assistance • Optimized and widest product range of standard machine elements, driven by the market. We are well-known in the industry for offering the widest range of standard machine elements with a unique design, a perfect service and the ability to create special customized solutions in a very short time.
MAY 2018 | www.engrreview.com
Beverage Machineries, Medical & Pharma Equipments etc. to name a few.
Innovation As one of the biggest strengths Elesa+Ganter offers special customized versions and technical solutions. Our products are protected and by more than 150 international patents.
USP : We not only stand for our Italian design and German efficiency but are equally focused and committed to promptly respond to our customer’s requirement. Elesa+Ganter’s High Performing Items
Levelling elements, • Joints, Hinges, Latches, Hook, toggle and power clamps • Accessories for hydraulic systems, • Tube clamp connectors, Castors and Wheels, Retaining magnets etc.
We have Products with specific properties for every application! Our high performing items are marked with their own icons, allowing standard parts to be selected specifically in terms of certain requirements. • AE-V0 line • ATEX line • Clean Range • Ergostyle Range • INOX range • ESD Line • SAN Line • Soft line • Profile Compatible items
Product Application: Elesa+Ganter range of products contribute to improve the quality of the machines and equipment they are destined to. Our products are widely used in the machineries of all the segments like Dairy Machines, Woodworking Machines, Construction Industry, Food &
For more information www.elesa-ganter.in
102 INDUSTRY SPEAK
Grob Machine Tools : Precision with perfection have undergone substantial innovations through the G-module concept to make it even more robust. These machines can be adapted for every application, whether as a milling and turning center, with Grob rotary pallet storage system, or with or without pallet changer with trendy GROB4Pilot operator panel. G350 and G 550 Generation 2 have been innovated to reduce chip to chip time, enhanced tool length , increased number of tools in ATC and less floor space. Introduction of GROB rotary pallet system ensures economical production through better machine utilization and reduction in operating manpower.
Mr. L.J. Naidu, Managing Director Grob Machine Tools India Pvt. Ltd.
Q. How was the year that went by for your organization? GROB is growing consistently for the past seven years and this year the business was higher by 18%, when compared to the previous year. In 2017, GROB acquired DMG Meccanica and cemented technological competence in Electromobility, encompassing futuristic projects for manufacture of electric drives for automobiles. New products from GROB, like the F series for frame structure parts, dual spindle machines with pallet changer for high volume production or the G-1050 for large size work pieces were received and liked by the manufacturing world with great enthusiasm.
Q . What are the innovations you could showcase recently as a trendsetter? There have been a series of innovations from GROB recently. In fact, our Universal 5-axis Machining Centers G-350, G550 & G750 have been serving the high end machining domain for a decade and
MAY 2018 | www.engrreview.com
Q. There’s always a better way. How did you prove this axiom? GROB’s system machines have been well established in automotive production, which did not create a situation of resting on laurels. A new gantry concept for machining chassis and structural parts, a modern operating concept and a new version of GROB-NET4Industry have been introduced recently to augment the customer experience. GROB developed GTS (GROB Thermal spray ) machine in two variants i.e. spray wire and plasma powder spray to meet growing demands of its customers to reduce the weight of Cylinder blocks and to increase the life of the bore.
machines producing cast to finish cylinder block and cylinder head or Mahindra for cylinder block & transmission project or Two wheeler maker TVS for complete machining of crank case & cylinder head or GEELY in China, to whom we shipped over 160 machining centers and four assembly stations for machining cylinder heads and engine blocks plus gear box and clutch housings last year, GROB maintains a basket of quality and support ideas to stay in the lead and keep winning supplier awards.
Q. What are the value additions you envisage to keep up your brand promise and to delight the customer in a competitive environment? A lot of competition works on a price point. But, many do not realize that price is what you pay and value is what you get. Our design innovations continuously add to customer’s value. GROB-WERKE is an internationally active company making universal machining centres, complex manufacturing systems including automated assembly lines. We are the first machine tool company to gain expertise in electric drives manufacturing and assembly lines for cars which includes motors, battery and fuel cells that make us an ideal partner for future proof automotive manufacturing.
Q. What are the dynamics of your industry and what measures do you take to stay ahead? We are not in the business of ‘commodity machine tools’. We operate in a high tech niche area and go out of the way to innovate and offer exemplary value to our customers. Outstanding product quality, leading technology and excellent service are the key components of our partnership with Industry. Whether it is Hyundai Chennai with over 80
For more information www.grobgroup.com
104 INSIGHT
Green Manufacturing Practices at Solitaire Machine Tools 1. In our opinion, Green Manufacturing is a many faceted subject. Each organization would be able to contribute to this aspect in different ways. 2. We feel that Generating powe , savings of water, savings of oil and lubricants, avoidance of loss of compressed air, etc. are a step in the right direction.
Ashok Sheth, Chairman, Solitaire Machine Tools Ltd.
3. We have set up Solar Power at both the plants and we are generating about 50% of Power consumed by us from Solar Power. This means substantial savings on state- run electricity boards supply. 4. We have done Rain water harvesting in our second plant. This has improved water available to us through bore as well as brought water table higher than previously available to us as well as adjoining companies. The area was built over an old Chemical unit and now with joint effort of various units, the rain water harvesting has improved quality of water. This again reduces
MAY 2018 | www.engrreview.com
strain on Municipal water supply. 5. The oil used in manufacturing as well as for use in machines manufactured by us was being wasted to large extent. Checks have been put in place and we have reduced consumption. 6. As we all have learned, the most expensive commodity is compressed air. Most of the wastage is by leaking air lines around the plant. With better quality of fittings and pipelines, the wastage has been brought down. The compressor operating time is down and gives reduction of use of electricity as well as other oil and maintenance. 7. We also plant a large number of trees around our plants and ensure that the atmosphere in the plants is much cooler than ambient temperature. Each of the above measures makes the world a little better. This is not all. We could much more and we all have to keep on looking for ways and means to improve the world we live in.
106 TECH TRENDS
5-axis measuring technology enables measurement without compromise
M
easurement is an essential part of manufacturing, used to control processes and verify products. However, measurement time is often viewed as non-productive, causing unwanted bottlenecks and putting pressure on manufacturers’ operating margins. Renishaw’s 5-axis measurement product range for co-ordinate measuring machines (CMMs) claims to be one of the biggest step-changes in measurement capability ever introduced in industrial metrology and goes a long way to overcoming these challenges. The need to retain accuracy has historically compromised the ultimate speed of the measuring process due to the characteristics of a CMM’s structure. The non linear motion of a Cartesian CMM induces accelerations and decelerations that twist and deflect the machine structure, and result in measurement errors that increase with speed and acceleration. CMM manufacturers work relentlessly on software and machine improvements to overcome those limitations, but ultimately the physical nature of the CMM structure constrains further improvement. REVO® 5-axis systems approach this challenge from an entirely different perspective, minimising CMM accelerations whilst moving the stylus very rapidly over the component surface through the simultaneous control of the three machine and two probe head axes (X, Y, Z and A, B).
Additionally, the REVO® system offers five different probe families, each specifically designed to maximise the advantages of 5-axis motion and infinite positioning. The probes are automatically interchangeable and include tactile scanning, touch-trigger, surface finish and non-contact vision probes. All are used within a common co-ordinate reference frame and provide the choice of an optimum tool to measure multiple features all on a single CMM platform. Automotive is one sector benefitting from this technology with manufactur-
ers finding unparalleled advantages in the expanded SFP2 surface finish measurement product range, offering operator independent data collection and the opportunity to eliminate dedicated surface finish equipment. By integrating automated roughness measurement and drastically reducing the number of probe styli required to measure complex parts, REVO® systems have a direct impact on powertrain manufacturing effectiveness. Renishaw has always been an innovation leader in industrial metrology. The company’s first product, the touch-trigger probe, led to a revolution in three-dimensional co-ordinate measurement. Ever since, a strong commitment to research and development has brought to market products that have been milestones in industrial metrology. The REVO® 5-axis measurement system is leading a new revolution in quality control, enabling manufacturers to stay competitive, push the boundaries of their production processes and improve the cost effectiveness of their manufacturing.
For more information on the REVO-2, visit http://www.renishaw.com/en/revo-5-axis-measurement-system--10438.
MAY 2018 | www.engrreview.com
108 TECH TRENDS
HEIDENHAIN Encoders for industrial robots Significant accuracy improvement at the tool center point Speed, power and durability are key characteristics of industrial robots. These robots are typically used in applications such as welding or in lifting heavy components for vehicle assembly. Yet despite advanced calibration methods, the position accuracy of industrial robots has been inadequate for certain tasks. This is now changing thanks in part to highly accurate, output-side encoders from HEIDENHAIN and AMO.
T
he main driver behind this development has been the aerospace industry because it must perform highly accurate machining operations on very large components. Machine tools would achieve the required level of accuracy with ease but are either too inflexible or too expensive as special-purpose machines for the job sites and working spaces involved. A robot, however, can easily reach any position on a very large component, such as the fuselage of an aircraft, and can perform tasks on it such as drilling and milling. Accuracy is impaired by many factors For these kinds of applications, however, the tool center point (i.e., the tool at the end of the robot’s arm) must be positioned and guided with sufficient accuracy. This is where the classic industrial robot runs up against its limits.
Deviations result from a variety of factors: • In order to achieve the desired level of maneuverability, robots with serial kinematics are required, such as articulated robots with six axes. • Each one of these axes is driven by a servo motor with a gear train. Zero position error, backlash, and joint elasticities are the main sources of inaccuracy. • Applied forces and dynamic effects during the machining process affect the rigidity of the robot’s mechanics and negatively influence the absolute position accuracy. Thanks to advanced calibration methods, it is already possible to move a tool center point to a certain position
MAY 2018 | www.engrreview.com
repeatedly to within several hundredths of a millimeter. Depending on the manufacturer, the repeatability of articulated robots as per ISO 9283 is ±0.1 mm or better. However, when compared with repeatability, the absolute position accuracy that can be achieved within the robot’s coordinate system is worse by a factor of ten. Depending on their design, maximum range, and maximum load capacity, articulated robots currently achieve an absolute position accuracy of ±1 mm. This is insufficient for meeting the accuracy requirements of industries such as the aerospace sector. Yet robot manufacturers have been responding to this problem.
accuracy, and they are resistant to strong vibrations. Since these encoders feature a purely serial EnDat interface, even applications exposed to strong electromagnetic interference do not impair data transfer quality or safety. These inductive rotary encoders support safety integrity level SIL 2, category 3 PL d. They can even attain SIL 3, or category 4 PL e, if additional measures are taken on the control. These encoders also provided the added safety advantage of mechanical fault exclusion against the loosening of the shaft and stator connection. With this safety package, these inductive rotary encoders can also be used in systems designed for human-robot collaboration.
Step 1: highly dynamic motor control
Step 2: secondary encoders for highly accurate position measurement
Classic rotary encoders continue to provide the servo motor feedback at the robot’s axes. Because servo motors require high control dynamics, the robust inductive rotary encoders from HEIDENHAIN, such as those of the ECI 1100 and 1300 series, or multiturn models of the EQI 110 and 1300 series, are ideal for this type of application. These encoders deliver high control quality and system
Robotics manufacturers can significantly improve the absolute position accuracy of their robots by using additional, high-accuracy angle encoders or rotary encoders at every robot axis. These socalled secondary encoders, which are mounted after each gear train, capture the actual position of every robot joint. This allows the encoders to account for
Figure 1: Classic HEIDENHAIN rotary encoder for motor feedback
110 TECH TRENDS
Table 1: Comparison of the most important specifications for typical secondary encoders
ECA 4000
Figure 2: Improvement of the absolute position accuracy through the use of so-called secondary encoders on every axis zero position error and backlash. The retroactive forces on each axis resulting from the machining task are measured as well. All of this results in a 70 to 80 percent improvement of the absolute position accuracy at the tool center point. Modular angle encoders, such as the HEIDENHAIN ECA 4000 with optical scanning, the HEIDENHAIN ECI 4000 rotary encoder with inductive scanning, and the AMO WMR angle encoder, are well-suited for these applications. Thanks to their modular design with a scale drum or scale tape and a separate scanning unit, these encoders are well suited for large hollow-shaft diameters and for the challenging installation requirements often encountered in robots due to space constraints. The signal quality of these secondary encoders is considerably better than that of the rotary encoders on the servo motor, meaning that the returned position values
Figure 3: High-accuracy HEIDENHAIN and AMO encoders for absolute position measurement on robots MAY 2018 | www.engrreview.com
ECI 4000
WMR
Scanning principle Absolute, Optical
Absolute, Inductive
Incremental, inductive
Inside diameter
70 mm to 512 mm
90 mm / 180 mm
60 mm to 10 000 mm
Resolution
29 bits
20 bits
Depends on the subsequent electronics
System accuracy
±2“
±25“ / ±40“
±3“ per meter of arc length
Resistance to contamination
+
++
++
Mounting tolerances
+
++
+
are significantly more accurate even for highly dynamic movements.
Step 3: accurate position measurement for movable robots In order to reach all of the machining positions on very large or long components, such as an aircraft fuselage or for manufacturing large composite fiber components, robots can be moved along the length of the component on linear axes. For the highly accurate positioning of robots with a linear drive, enclosed linear encoders from HEIDENHAIN are available in lengths of up to 30 m. Position measurement from a linear encoder compensates for thermal errors and other factors that influence the feed mechanisms. These factors cannot
Figure 4 : HEIDENHAIN linear encoders
be captured by means of conventional position detection methods based on the pitch of the recirculating ball screw and the angular position of the rotary encoder on the motor.
Conclusion: highly-accurate position measurement improves accuracy at the tool center point The use of secondary encoders on all of a robot’s axes, as well as the use of linear encoders for positioning the robot relative to the workpiece, enables a level of accuracy at the tool center point that allows appropriately equipped industrial robots to perform positionally accurate machining and handling tasks on components. Angle and linear encoders from HEIDENHAIN and AMO offer not only the required system accuracy but also the necessary flexibility for installation in complex and compact robot mechanisms. The suitability of these encoders for safety-related applications also makes it possible to implement human-robot collaboration systems.
Web: www.heidenhain.com
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Innovations in centerless grinding machine & its operations
Mr. Harsh Badani, Technical Director, Solitaire Machine Tools Ltd.
C
enterless Grinding operation is a mass production process in which cylindrical components are ground without reference to center. This operation is used as the final process in majority of the components where the tolerances and the quality parameter are stringent. The grinding process is basically designed for mass production. As the cost of manufacturing is increasing, the users are trying to extract more & more production from a grinder in order to lower the cost per piece. The user feedback and experiences highlighted the problems faced during day to day work, and solutions need to be implemented for future expansion projects and existing machinery.
dressing time. Hence, a method needs to be devised so that the dressing time also can be used productively. • As the working cost is increasing, more automation is required so that an operator can run more than one machine. • With cost of power increasing all around the world, more energy efficient motors should be explored. • The fuel prices are increasing at a phenomenal rate and it is essential to produce fuel efficient vehicles. This calls for components with higher quality standards and a need to explore different materials to reduce vehicle weight. Consequently, machines with capability to grind these components efficiently need to be devised.
To resolve the above issues, our engineers did brain storming and devised various options: • To reduce the floor space there should not be any compromise in terms of the rigidity and stock removal capabilities of the grinder. We designed a grinder similar in size to our smallest model. At the same time, we increased its rigidity by adding weight to make it equivalent to our bigger sized model. The center of gravity was kept constant at the working area so that the vibrations would always be at that point. The vibration analysis was conducted
to ensure that it was maintained at a very low level. • Total Usage Time = Productive Time + Non-Productive Time (Dressing Time) The challenge for us was to convert the non-productive time into productive time. To achieve the same, we designed a diamond roll dresser for the machine. The CNC controls were programmed in a manner that when the dressing is done on the wheel, grinding of the component is also in process. Therefore, the total usage time is now equal to the productive time. This enables the customer to grind more components. The savings was substantial in terms of productivity. • Working Cost = Running Cost (Power + Employees + Overheads) + Consumables (Hydraulic Oil + Coolant + Grinding wheel + Regulating Wheel + Diamond Dresser) To reduce the working cost of a machine, it is important to reduce all the above costs to an optimum level. • Power Cost: The maximum power consuming motor is the grinding wheel motor. We procure the motor such that during idling time of grinder in each cycle it would draw very low current, while providing full torque during the grinding process. Such motors have rating of Eff 1 or better.
Below are some suggestions, to improve the quality level and productivity, while bringing down costs in Centerless grinding: • Land costs are at an all-time high, which necessitates the reduction of machine foot print and floor space dedicated to a single machine. • In any centerless grinding operation, the major non-productive time is the
MAY 2018 | www.engrreview.com
Diamond Roll Dresser
114 TECH TRENDS
The other options include soft start for grinding wheel motor or Variable Frequency Drive for regulating and grinding wheel motor. These options avoid peak current required for startup of the motor. • Employees Cost: Machine automation is designed in such a way that the operator can run more than one machine at a time. In mass production plants, the focus is to have one skilled person to look after the setting and inspection of finished components for all grinders. Loading, unloading and other routine operations are done by unskilled employees. CNC options also reduce the operator intervention to a large extent and thereby reduce the cost. At the time when customer sends the plant layout, we give suggestions and inputs to reduce material handling and make it ergonomically convenient in order to reduce operator fatigue. Variable Frequency Drive is installed to achieve Constant Surface Speed for Grinding Wheel. This helps in reducing the dressing frequency even when the wheel diameter is reduced. Hence, the grinding wheel is used to its optimum level. • The other consumables like oil, coolant, diamonds and wheels are selected with the help of various manufacturers’ input and expertise, to suit each application. • The increase in fuel prices and depreciation of Indian currency has put a lot of burden on manufacturers to improve the fuel efficiency of vehicles. This calls for more close tolerance in manufacturing parts. Quality Parameters are a combination of Size Tolerance, Roundness, Cylindricity and Surface Finish. We use Precision Linear Guideways to achieve practically friction free movement. This enables the slide to move with high accuracy, as close as 0.25 microns and helps in maintaining size in close tolerance. To achieve roundness in 1 to less than
MAY 2018 | www.engrreview.com
Linear Guideway
1 micron, it is necessary to have rigid spindles and vibration free grinding. We mount Automatic Wheel balancers, which balance wheel with vibration level less than 1 micron. This also helps improve Cylindricity. Coolant supply while dressing the wheel has to be forced at the point of contact of diamond and wheel. Proper forced coolant supply helps to dress well, which in turn helps in improving surface finish on component. Coolant supply during grinding is conventionally done by free flow of coolant on the part. Due to air turbulence because of wheel rotation, most of the coolant does not reach the actual grinding area. With redesigned nozzles and flapper to stop air turbulence, the coolant now reaches grinding hot spot to almost 90% level. The overheating of parts and burning marks are reduced and surface finish improved. The above are some of the innovations & adaptations incorporated in the machine to meet the demand of the industry for
Servo Regulating Wheel Drive
better & greener tomorrow.
For more information Web: www.smtgrinders.com
116 TECH TRENDS
Mastercam Mill focused on efficiency, speed, and automation Mastercam 2018 Mill offers expanded machining flexibility and an increased emphasis on speed and automation and safer tool motion. Plunge entry is supported for Dynamic Mill toolpaths, allowing you to plunge directly into material. Spring passes can be used to create additional finish passes with a spacing of zero between the passes. This can be used for parts with thin material that may have flexed away from the tool during previous passes.
3D Enhancements
Additional powerful tools in Mastercam 2018 Mill include: • Many contour enhancements such as Chamfer tool offset, Machine finish passes, Multi pass order, and Rough pass cut direction. • Mastercam 2D toolpaths now support Depth cut direction and Depth cut order, allowing you to order your cuts from top to bottom or from bottom to top, as well as allowing you to set the depth cut order. • When you select an undercut tool, but do not want to machine the undercut area, Detect undercuts disables undercutting when using an undercut tool. • The Collision Control page has been redesigned in Mastercam Multiaxis, and Maintain Tilt • keeps the tool tilted during retract and feed moves to reduce tool and machine motion. • Many other productivity improvements across the entire product. MAY 2018 | www.engrreview.com
2
D high speed toolpaths, 3D enhancements, and multiaxis features combine with dozens of additional new enhancements in a package intended to improve shop floor productivity. Here are some of the most significant highlights and new functionality in Mastercam Mill:
2D Enhancements Stock awareness has been added to select 2D toolpaths and allows tool motion on the top, bottom, or both values of the stock. This provides a safer and more optimized tool motion. You can also optimize finish passes based on your rough stock, giving you more efficient
The workflow for all 3D high speed toolpaths has been streamlined and gives you fine control over exactly where to cut. High speed Hybrid toolpaths now offer smoothing controls and deliver a finer finish, requiring less handwork. Follow containment has been added and allows the tool to follow the containment boundary back to the start of the cut, creating clean and closed passes. It also helps to avoid partial cuts when a containment boundary was directly on top of a vertical surface.
Multiaxis Improvements Common direction has been added to select toolpaths and keeps the tool at a uniform tilt angle to reduce tool and machine motion. Dropping has been added to the 3- to 5-axis toolpaths and projects the 3-axis toolpath onto the selected surfaces, adjusting the tool vectors to be normal to the surface. Also, the Multiaxis Link Safety Zone page has been redesigned to better reflect the parameters.
You can learn more about the dozens of additional enhancements to Mastercam Mill at whatsnew.mastercam.com.
For more information www.mastercam.com
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Automotive OEMs: Getting Smarter! New research from Capgemini shows the automotive industry could gain USD 160 billion through smart factory adoption by 2023 onwards
C
apgemini recently announced a new report by its Digital Transformation Institute, which reveals that the automotive industry can expect to achieve USD 160 billion in productivity gains annually from smart factory adoption from 2023 onwards. The report, Automotive Smart Factories: How Auto Manufacturers can Benefit from the Digital Industrial Revolution, demonstrates that the automotive sector has set more aggressive targets for smart factory initiatives compared to other sectors. A global top ten automotive manufacturer can expect to realise an additional USD 4.6 billion or 50% growth in operational profits annually within five years of a full smart factory implementation. The report predicts that the average productivity growth of smart factories within the automotive sector will be 7% as of 2023, while an automaker will break even within a year of executing the full potential of its smart factories. By the end of 2022, automotive manufacturers expect that 24% of their plants will be smart factories. Nearly half of automotive companies (46%) already have a smart factory initiative, behind only industrial manufacturing (67%) and aerospace (63%), while at further 43% of automotive companies, smart factory initiatives are currently being
MAY 2018 | www.engrreview.com
formulated. According to the report, the automotive sector has the highest share (49%) of organisations who have invested more than USD 250 million in smart factories. However, 42% of automotive manufacturers accept they are not on track to realise the full potential of smart factories and are struggling with the technology move. This is the highest across all the manufacturing sectors studied. The report identified that those making the best progress are investing three times more than the companies which are struggling. The more advanced manufacturers are also investing in software such as advanced analytics and AI-based components, whereas those struggling focus too heavily on hardware-based components, putting them on the back foot.
Smart Factories being adopted aggressively While a large proportion (46%) of original equipment manufacturers (OEMs) has been successful in their smart factory initiatives, less than a third of automotive suppliers (32%) claim to have been successful. The report highlights that OEMs are leading the way, but can do more to help suppliers adopt smart factories. For example, it highlights that OEMs can contribute through financial support and working closely with suppliers on innovation via startups and academies. When OEMs and suppliers work together to create smart factory processes, issues can be minimised early on in the production process. Nick Gill, Chair of Automotive Council at Capgemini said: “Digital maturity holds the key to realising the full
potential of smart factory initiatives. This study clearly demonstrates the enthusiasm among automotive organisations to invest in smart factories and the awareness of long-term benefits. However, more can be done for automotive suppliers to take a collaborative approach with OEMs to optimize their smart factory initiatives.” He further added: “The next few years will be critical as OEMs step up their digital maturity, accelerating outcomes to maximise business benefits.” Gregoire Ferre, Chief Digital Officer at Faurecia and a Capgemini client, said: “By using smart factory technology in our business we have seen great benefits with regard to our employees’ productivity. They use sophisticated tools such as smart robots to create a safer environment, which in turn provide them with more time to focus on other important tasks.” Capgemini surveyed 326 senior executives from the automotive sector over the period February 2017 to January 2018. These executives were drawn from director level or above, from a diverse set of functions, and were closely associated with their organisation’s smart factory initiatives. The survey covered executives from eight countries – China, France, Germany, India, Italy, Sweden, United Kingdom and the United States.
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KBH10 – Mastering the challenges of hard turning KBH10 is an uncoated PcBN turning insert that offers exceptional wear resistance and very low cutting forces. As a result, many customers are now enjoying double the tool life together with improved part quality
H
ard turning has been used for decades to streamline and in many cases eliminate cylindrical grinding operations. It’s fast, accurate, and thanks to tooling suppliers such as Kennametal, a broad assortment of predictable, cost-effective cutting tools is available to tame even the most difficult hardened steels, superalloys, and chilled irons. But as the aerospace, automotive, power generation, and other industries continue to develop even more robust metals, cutting tool manufacturers must evolve as well with high-performance tooling to tackle these materials.
parts.” In one example, a well-known automotive manufacturer was able to more than double tool life from 150 pieces per edge to 350 pieces during an internal facing operation on a 140 mm (5.5 in.) diameter 5115 alloy steel bearing hub that was previously heat-treated to 62 HRC. And a driveshaft producer achieved similar results, increasing tool life from 250 to 450 pieces per edge when turning 58 HRC UC1 (similar to S53) steel on its vertical turret lathes, consistently maintaining a 6 Rz surface finish while doing so.
Making the Hard Case Best of Breed That’s exactly what Kennametal Inc. has accomplished recently with its introduction of KBH10, a new breed of polycrystalline cubic boron nitride (PcBN) hard turning insert designed specifically for the challenges of today’s demanding market place. Helmut Gremer, senior engineer for global machining technology, says the new insert complements Kennametal’s existing PcBN grades KBH20 and KB5630 by providing the extreme wear resistance needed to successfully turn hardened metals up to 65Rc, especially where very fine surface finishes are required. “We’ve seen that many manufacturers are decreasing the allowable tolerances on bearing journals, rings and pistons, gear hubs, and so on,” he says. “For example, dimensional tolerances of < 4 μm or less are increasingly common, as are surface requirements better than Ra < 0,4 μm. This new grade closes the gap for these and other customers that need superior tool life when finishing such
MAY 2018 | www.engrreview.com
In each instance, cutting speeds of 180 m/min were used (590 sfm), with depths of cut averaging 0.15 mm (0.006 in.) and feedrates ranging from 0.22 to 0.32 mm per rev (0.0087 to 0.013 ipr). Also in each case, the customer saved thousands of dollars annually in insert costs compared to its existing solution, while substantially reducing downtime due to tool changeovers. The KBH10 substrate is completely new. Its PcBN composition is designed for up to 20-percent higher cutting speeds while providing equivalent or in some cases far greater tool life. Kennametal engineers were frequently able to achieve Ra 0.2 and Rz 1surface roughness, while consistently maintaining the profile and dimensional tolerances noted earlier. And because KBH10 is available in several different geometries and edge preparations, it’s quickly becoming the go-to insert for a wide cross section of manufacturers and their turning applications.
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Kennametal’s latest hard-turning solution, KBH10, has a unique shape edge preparation that resists crater and flank wear while reducing vibration, even in interrupted cuts
A classic hard-turning application. A wide array of insert shapes, sizes and geometries is available MAY 2018 | www.engrreview.com
“KBH10 is ideally suited for fine-finishing operations yet is tough enough to handle light interruptions or varying depth of cut operations,” says Gremer. “And because cutting pressure and therefore heat is reduced, crater and flank wear are likewise reduced, extending tool life. There’s also a lower occurrence of the white layer that plagues many hard part machining operations.” This last part is accomplished through KBH10’s unique edge preparation. Rather than the traditional waterfall or radiused hone applied to virtually all PcBN cutting tools, Kennametal has developed a special shape that is both sharper and freer cutting than competing solutions yet still tough enough to withstand the rigors of hard turning. “Five years ago, no one was able to generate edges like this, let alone measure them,” Gremer explains. “But thanks to some fairly recent advances in metrology and machine tool technology, we can consistently produce this hone shape, which reduces passive cutting forces by up to 40-percent. Together with KBH10’s tougher substrate also new we’ve produced an insert that achieves a fine balance between wear-resistance, hardness, and sharpness.
For more information www.kennametal.com
124 TECH TRENDS
SIC Marking on the road to become number 1 in marking and traceability systems The firm reached €50 Million in 2018
S
IC Marking’s headquarters in France have recently started to complete a building expansion creating 2000 M² more production and office space to handle efficiently the market demand. The building expansion will provide an additional space to accommodate increasing production rate and new staff, including a new Customer Service department, larger production workshop and expanded assembly space. The expansion will be completed in March 2018 to grow further (turnover increase of 10% every year) with operational excellence in mind.
Expansion in major markets : opening of 3 new subsidiaries SIC Marking Group has acquired Global Network Marking in June 2017 (Italy) in order to increase revenue in Italy to 3 millions € by 2020 and strengthen our position on the European industrial marking market in the automotive, aerospace, oil & gas and mechanical sectors. Global Network Marking, a Bologna based company which was distributing SIC products in Italy since year 2000. Fabio di Pardo, President and founder of Global Network Marking, is now President of SIC Marking Italia. The launch of SIC Marking Italia will consolidate our presence in the area and
is part of the new strategy led by Jean Manuel PAUCHET (Managing Director) and Gérard Barraud (CEO). The agreements for SIC Marking’s new subsidiaries in the UK and in Mexico have been signed during the last quarter of 2017. The group now counts officially 8 subsidiaries worldwide with SIC Marking Limited (UK) and SIC Marking Mexico. These new locations reinforce SIC Marking’s desire to increase its international footprint and through this expansion, enable its customers to work with the local subsidiary and to adapt to local conditions. English offices will be located in Warwick (close to Birmingham) and lead by Paul Sidwell, who has been working in the traceability and marking industry for many years. As for our Mexican offices, they will be located in Mexico City and managed by Oscar Watty who was leading the company Generatrix, one of our distributors in Mexico.
For more information p.barthollet@sic-marking.com
These new locations reinforce SIC Marking’s desire to increase its international footprint and through this expansion, enable its customers to work with the local subsidiary and to adapt to local conditions. MAY 2018 | www.engrreview.com
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132 INDUSTRY FOCUS
“We plan to continuously design new products” Power solution provider, Numeric, known for its UPS products has become the first manufacturer in this segment to comply with the Bureau of Indian Standards (BIS) registration for the 6 - 10 KVA range. In this interview, Palash Nandy, CEO, Numeric, talks to Huned Contractor about the company’s emphasis on providing quality clean power and its long-term strategies service infrastructure.
Q. How has been the company’s journey so far?
Mr. Palash Nandy, CEO, Numeric
Q. Could you provide details of the history of the company and the reason for choosing to make UPS products? Numeric was established in the year 1984. Computerisation had just started across various segments, banks being one of them, and there was a clear need for continuity and quality of electrical supply. Numeric seized this opportunity to build a sustainable business of UPS through its emphasis on quality of products coupled with best-in-class
MAY 2018 | www.engrreview.com
Since its establishment Numeric has progressively become one of the top three UPS’ manufacturers in India. Numeric introduced its first UPS in in the year 1985. Subsequently, the company introduced other power-conditioning products. Lots of energy and resources were spent on building a wide infrastructure of providing service. This combination of having very good quality of products plus excellent service infrastructure helped us to build a sustainable business model. We emerged as a leader and since then it has evolved as the undisputed leader in single-phase UPS and line interactive UPS for the last 24 years. Today Numeric has a complete solution in UPS across line interactive, online single-phase, three-phase and the latest generation modular UPS. This enables Numeric to cater to any application from 600 VA to 1.2 MVA and across all market verticals. Numeric’s products are equipped with state-of-art technology and they are extremely user-friendly and very easy to maintain. Numeric, over the years, has built the largest service network of its kind, consisting of 254 service centres across India. Close to 1,200 people are dedicated in service operations, of which there are close to 900 field technicians. Consequently, our customers are able to get proper service irrespective of their business location. Being a part of the Legrand Group, Numeric now gets access to the latest global technology and our experience in the
domestic market provides us with deep market knowledge. We now proudly mention ourselves as a ‘glocal’ company that brings together global expertise and local knowledge.
Q. Could you provide details of the various products made by the company and application areas? At Numeric we have a wide range of products, starting from line interactive UPS and going up to the extremely technical and modern modular UPS.
We have the following ranges: • Line interactive UPS • Home UPS • Single-phase online UPS – Onfinity and HP Max • Three-phase online UPS – Keor T, Keor HP and Keor HPE • Modular UPS – Trimod and Archimod. In terms of capacity range, we offer solutions from 600 VA to 4.8 MVA.
Q. Who are your major clients? Our customers are across all market segments –data centres, IT and ITeS, BFSI, manufacturing, healthcare, education, government, infrastructure, SOHO, retail, hotels, etc. All major brands across these market segments are our customers and they are spread across India, Africa, Bangladesh, Bhutan and Sri Lanka. Most of our customers partner with us due to our wide product offers and the huge sales and service infrastructure.
Q. How will the BIS certification benefit the company in terms of
134 INDUSTRY FOCUS
marketing and sales? Numeric became the first UPS manufacturer in the country to comply with the mandatory Bureau of Indian Standards (BIS) registration for 6 - 10 kVA range. We were also one of the first UPS manufacturers to comply with the mandatory Bureau of Indian Standards (BIS) registration for less than 5 kVA. According to the Ministry of Electronics and IT (MeitY) order issued on August 17, 2017, UPS ratings of less than 10 kVA were covered under the compulsory BIS registration scheme. Nobody would be allowed to sell and/or distribute UPS less than 10 kVA without having the BIS registration. We welcome this decision of MeitY. It will ensure that the quality level of the UPS industry goes up. Naturally, the biggest beneficiaries would be the UPS’ customers at large. Numeric has always kept the quality of its products at an international level and hence we were able to get ourselves registered very quickly without having to make any product adaptations.
Q. What are the USPs of the products made by you as compared to those made by other companies?
What sets Numeric apart is a combination of two amazing advantages. Firstly, Numeric became a part of the Legrand Group in 2012, which gives us complete access to Legrand’s global expertise. Secondly, we have a strong experience of the Indian market and are precisely aware of the customers’ requirements. So, global expertise coupled with local experience and knowledge is a perfect combination that we have, which is extremely difficult to beat. As mentioned before, another amazing benefit of Numeric is the broad and strong product portfolio and exemplary service. We are perhaps the only company with a wide product portfolio ranging from 600 VA to 4.8 MVA, catering to diverse applications covering small projects to large data centres. We, at Numeric, are constantly engaged in maximising value for our customers in terms of technological advancement, customer friendliness as regards product usage, installation, commissioning and the right service back-up. We do not believe in only price competition. We are working hard to provide the best price versus value proposition to our customers.
Some examples of our uniqueness include: • Modular UPS with granular parallel architecture that helps the customer to have more redundancy on installed capacity. It also enables the customer to plan the capacity of the UPS as per today’s requirement and provides flexibility to increase the rating of UPS as per their business growth. • Independent phase configuration and its flexibility that helps them to plan the load on each phase by using modules for specific phases. • Independent phase management that helps customer to plan the type of load connected to each phase for its redundancy and management. • KEOR T with its regenerative handling capability in mains mode is a
MAY 2018 | www.engrreview.com
unique feature, which is suitable for both IT and industrial application. The three-level IGBT inverter design helps to improve the inverter and overall efficiency so as to reduce operational expenses. High input power factor and low THDi reduces the cost of electrical infrastructure. Multi-DSP controller on the products helps the UPS to respond faster. • Our recently launched KEOR series of three-phase UPS - Keor HP and Keor HPE, are a one-stop solution for IT, industrial, healthcare, office and commercial sector. Keor HP and Keor HPE are designed with advanced technologies and latest generation components. These intend to satisfy both users and installers by providing ease of maintenance and safety, capital preservation and reduction of
136 INDUSTRY FOCUS
operating expenses. Intended for use in large data centres and co-location facilities, the Keor HP and Keor HPE can offer solutions between 60 kVA to 4.8 MVA requirements. • Our single-phase products such as HP Max and Onfiniti offer our customers built-in isolation transformer on a compact footprint. A UPS with isolation transformer increases the reliability of the product and its performance in the India market. • Energy efficiency is one of the key drivers for Numeric. Our products are the most energy-efficient in the Indian market. In fact, some of our products have energy efficiency levels up to 96%.
Q.What are the company’s expansion plans for 2018? At Numeric we plan to continuously design new products and engage with all stakeholders of the UPS market like specifiers, IT heads, system integrators, installers, facility managers, end-users, etc. Our growth is driven by innovation, design and user-friendliness in our products, which are the keystones of our brand philosophy. We truly believe that technology should be an enabler, offering ease of life for customers and they should not be overwhelmed by it. We believe in driving growth and market share through solving customer’s problems and thereby gaining customer confidence. Consequently, new product launches will be a continuous affair throughout the coming months and years. As a company, we have an aggressive growth vision. Our objective is to grow at twice the UPS market growth rate in the country.
Q. What about exports? In the coming months, Numeric would focus on traditional export markets like Africa, Bhutan, Bangladesh and Sri Lanka. We strongly believe that we have the right product offer and infrastructure to
MAY 2018 | www.engrreview.com
consistently gain market share in these markets.
Q. What kind of research and development does the company undertake? From the very beginning, research and development has been an important asset and growth driver for Numeric. Post Numeric becoming a part of the Legrand Group, this focus on research has only accelerated. We have our own R&D centre in Chennai which ensures that the products we introduce in the Indian market are perfectly adapted to Indian conditions and habits. We work a lot in ensuring that our technology makes our products very environmentally friendly. Also, at Numeric we emphasize a lot on making the products user-friendly – right from selection to installation, to commissioning, usage and trouble-shooting. Our products are extremely energy-efficient and compact
with minimum footprint.
Q. What will be the triggers for growth? Going ahead we expect steady growth in our sector. We believe that the IT and ITES, government, infrastructure and healthcare segments will grow faster than the rest of the segments. As such, we are very well-placed to take advantage of this potential that India offers today.
In particular, the factors driving this growth would be: • IoT and digitalization activities across sectors including the government’s ‘Digital India’ initiative. • Smart cities initiative. • The need for clean power across industries. • Penetration of sensitive electronic gadgets in homes and hence the need for clean and uninterrupted power at home. • Infrastructure growth. • Growth of surveillance needs. • Digitalization of entertainment, etc.
Q. Given that the government is keen to provide uninterrupted power to all by the year 2020, what are your long-term plans? With our wide product offers and huge service infrastructure we would be able to do justice to all the requirements of our customers. Hence, we are quite confident of our growth prospects. We aim to grow twice compared to the market growth. And we plan to continue our investment in technology to not only to make better products but also leverage technology for providing better service to our customers. We will also invest our resources and energy in making the organisation leaner, more energetic, responsive and a fun place to work. We strongly believe that one of our strongest assets is our motivated team of close to 1,800 Numericans.
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‘THE INDIAN SOLAR ENERGY MARKET IS GROWING AT LIGHTNING SPEED’ With an increasing number of industrial units across India now depending on solar energy to partly fulfill their energy requirements, companies in the renewable energy sector are gearing up for the rising demand in technologies. One such company is Gurgaon-based Nimray Solar. In this interview with Huned Contractor, the company’s founder and president, Ajay Singh, provides an overall perspective of the solar energy industry and his own strategy Q. Could you brief us about your company?
Mr. Ajay Singh, CEO Nimray Solar
MAY 2018 | www.engrreview.com
During my stay in Dubai, I was impressed with their government’s active involvement in harnessing the potential of solar energy. The Dubai Clean Energy Strategy aims to provide 7% of Dubai’s energy from clean energy sources by 2020. It will increase this target to 25% by 2030 and 75% by 2050. And then I studied the situation in India where a metro city resident pays around Rs 7-8 per unit of electricity, the cost of which goes up to Rs 15-18 per unit if a DG set has to be used in case of power failure. This made me think seriously about solar power and how the user can be the producer also. Instead of buying energy from a grid, we can produce enough energy for ourselves and sell the balance to a grid. This technology, called net metering, is already in place but not many are aware of it. My idea of setting up Nimray Solar was to help make India free of power cuts. Our company is the first decentralized electricity network based on solar energy and blockchain technology. We are also the first to make use of crypto-currency to pay for the use of solar energy. As a result, users need not pay anything in the long run. Instead, they get paid by an energy provider for their electricity production. We work as a platform to address all your solar power requirements – from analyzing your exact requirement to installing solar panels, and getting your plant registered and approved for net
metering. Our proprietary algorithm predicts your exact energy uses and saving in future. Roughly, your system recovers its cost in three years and works for 25 years.
Q. Could you give us an overview of the Indian solar energy market and its challenges? In just 90 minutes, enough sunlight strikes the earth to provide the entire planet’s energy needs for one year. While solar energy is abundant, it represents a tiny fraction of the world’s current energy mix. We have 300 days of sunlight and yet round-the-clock electricity is a dream for many. The Indian solar energy market is very vast and growing at a lightning speed. It is expected to grow by 90% in the next one year. As of November 2017, the country’s solar grid had a cumulative capacity of 12.29 GW. India quadrupled its solar generation capacity from 2,650 MW on May 26, 2014 to 12,289 MW as on March 31, 2017. The country added 3.01 GW of solar capacity in 2015-2016 and 5.525 GW in 2016-2017, the highest of any year, with the average current price of solar electricity dropping to 18% below the average price of its coal-fired counterpart.
Q. In terms of challenges, the biggest constraint is the hesitancy of people to use solar power. This is despite the direct subsidy of 30% offered by the government. Unfor-
140 INDUSTRY FOCUS
tunately, we still refer to it as ‘alternative energy’ and not as ‘clean energy of the future’. What we need is standardization. Lack of awareness creates confusion when it comes to installing solar equipment. Also, for the same component, different solar EPC companies will quote different rates. This creates skepticism among consumers, including MSMEs. India’s initiative of 100 GW of solar energy by 2022 is an ambitious target but we need to bring about uniformity and standardization to give the right push to the solar energy industry. Also, when industries speak about being environmentally friendly, they need to realise that the use of solar energy can help reduce the carbon footprint by up to 95%. In addition, going off the main grid means less coal-based power consumption, which will lead to a reduction in the use of coal. This will help cut down on pollution too.
Q. Do you think solar energy can become the primary source of energy? Yes, definitely by the year 2025 solar
MAY 2018 | www.engrreview.com
power will be the only primary source of energy all over the world. Tesla already introduced solar tiles so that even while building a house it includes modules to power itself. Electric cars will be on roads by 2020 as normal cars. And gradually, every appliance we use and everything we consume will come to depend on solar energy.
Q. What should the government do to promote the use of solar energy, especially in the industrial sector? The present government has been very proactive when it comes to promoting solar energy. However, it should support private companies that are trying to change the mindset of people and turn it in favour of solar energy. Net metering should be made available across the country and there should be a uniform policy for all states to get rid of the current unstructured environment in which some states are promoting solar energy while others are not too keen to do so.
EVER WONDERED, WHO IMPROVES THE PRODUCTIVITY OF THE TOP SUGAR COMPANIES? Bajaj Hindusthan - Balrampur - Bannari Amman - Baramati - Birla - Bardoli Dalmia - Daurala - Davangere - Dhampur - Dharani - Doodhaganga - D Y Patil E.I.D. Parry - Godavari - K.M. Sugar - Madhi - Mahakaushal - Mahuva - Nirani NCS Sugars - Olam - Piccadily - Ponni - Purna - Rajshree - Rana - Sakthi - SNJ Saraswati - Satish - Sayan - Shreenath Mhaskoba - Simbhaoli - Sudalagunta Tikaula - Trident - Triveni - Ugar - Uttam - Vitthalrao Vikhe Patil - Y.M. Krishna etc.
INNOVATION AND AMTECH Amtech, for last 30 years, has been providing Total Solutions in motor control, automation, power quality & energy conservation and industrial electronics to its most discerning clients in the sugar industry. It sweetens their bottom line by improving production ef�ciency, lowering operation costs and saving energy.
Applications Cane Unloader, Feeder Table, Cane Carrier, Shredder, Rack Elevator, Mill Drive, Bagasse Carrier, Raw Juice Pump, PAN Circulator, Sugar Centrifuge, ID/FD Fan, Feed Pump
Motor Control
VFD, Soft Starter, MVD, PCC, MCC, Engineered System
Automation
PLC, SCADA, HMI, Control Desk
Energy Conservation
AHF, AFC, STATCON,APFC, Harmonic & Energy Audit
Industrial Electronics
Wind & Solar Inverters, Power Electronics Products
Amtech Advantage Innovation backed by powerful Research & Development Strong understanding of global and Indian market Quality products complying with global standards 24 x 7 customer service support Solutions Customised for more than 500 corporates Presence in more than 50 locations worldwide
E-6, GIDC Electronics Zone, Gandhinagar - 382028, Gujarat, India.
Phone: +91-79-23289101, 23289102, 23289103, Fax: +91-79-23289111 Email: info@amtechelectronics.com, Website: www.amtechelectronics.com AEIL/SUG/05-18
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KUSAM MECO : The legacy of T&M perfection stockists. In the overseas markets we have our presence in the Middle East Asian markets.
Q. Please also highlight the latest initiatives in your industry domain?
Mr. Chandmal Goliya – Director Kusam Electrical Industries Ltd.
Q. Please brief us about company’s Indian & global reach ? KUSAM-MECO is a 35 year old company in the field of Electronic Test & Measuring Instruments in India. Over the years KUSAM-MECO has evolved into a most trusted company in the field of Test & Measuring Instruments. KUSAM-MECO products have reached across the length & breadth of India through the wide network of dealers &
With the advancement in Electronic Industrial, Automation & consumer products Industry, the Test & Measuring Instruments industry has also kept pace with them. More & More complex functions which were hitherto not measurable are now possible with advanced instruments. With Artificial Intelligence making deep in roads in the IOT, measuring instruments have also been upgraded in technology to meet the industry need.
Q. What are the market opportunities for your company’s products in India? Keeping in pace with the requirements & growth of the industry, Viz. Railways, Telecommunication, Power, Education, Steel etc, the demand for our products will increase manifold and we expect to cover more segments of the markets and have larger share and increased sales.
Q. What is future prospect for your industry? The future prospects for the instrument industry is very good. As long as Electricity is generated & used, the demand for Test & Measuring Instruments will always grow.
Q. Is there any plans for expansion & new investment in terms of product development or new technology adoption to cater the demand of the industry?. Yes, we have ambitious plans to expand and add many testing facilities at our company in order to ensure better quality of products to our customers. We also do research with our customers to understand their new requirements & develop instruments meeting such requirements.
Q. What is the top line product range & Is there any plans to launch new products? Our top line product range is High Safety Instruments such as High Voltage Non-Contact Detectors up to 500 KV, High Safety UL listed Digital Multimeters & Clamp meters, Battery Impedance Meters, Power Quality & Harmonics Analysers, Touch Screen Digital Multimeters etc.
Q. What is your vision for your company? The company’s vision is “TO BE KNOWN AS THE ONLY ONE ORGANISATION WHICH CAN OFFER COMPLETE RANGE OF VERY HIGH QUALITY ELECTRONIC INSTRUMENTS TO SATISFY CUSTOMER NEEDS” and to provide “VALUE FOR MONEY”.
MAY 2018 | www.engrreview.com
144 TECHNO FOCUS
FLIR : The World’s Sixth Sense
Mr. T. P. Singh- Sales Director – India, Middle East, CIS, Turkey & SS Africa FLIR Systems India Pvt. Ltd.
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LIR Systems, Inc. (NASDAQ: FLIR) - founded in 1978 and headquartered in Wilsonville, Oregon, FLIR Systems is a world-leading maker of sensor systems that enhance perception and heighten awareness, helping to save lives, improve productivity, and protect the environment. Through its nearly 3000 employees, FLIR’s vision is to be “The World’s Sixth Sense” by leveraging thermal imaging and adjacent technologies to provide innovative, intelligent solutions for measurement and diagnostic systems, environmental and condition monitoring, machine vision, security and surveillance, outdoor recreation, navigation, and advanced threat detection. Our products improve the way people interact with the world around them, increase energy efficiency, enhance productivity, reduce production loss, enhance public safety and well-being, and enable healthy and entertained communities. FLIR delivers world-class thermal cameras and test & measurement tools with the accuracy, reliability, and versatility you need to tackle your most challenging jobs. It takes the right tools to quickly identify potential points of failure in
MAY 2018 | www.engrreview.com
an electrical or manufacturing environment, especially since many of these components are impossible to reach. That’s why FLIR has introduced advance thermal imaging cameras for electrical & mechanical applications. FLIR E53, E75, E85, E95 thermal imaging cameras offer superior resolution, precise laser-assisted autofocusing, and the option of interchangeable lenses – so you can target desired component effortless and avoid costly shutdowns. For professional, high end applications, we have T-Series with rotating optical blocks for
cameras will help you diagnose and report electrical and mechanical failures before they lead to fires or explosions. Exx-Series cameras high-accuracy temperature measurements help you immediately identify failing components that could cause fires or other safety hazards. Image enhancements such as FLIR’s patented MSX® make it easy to spot system weaknesses before they become serious problems. Detect temperatures as small as <0.04°C (24°C) for immediate identification of failing components.
USP : Innovative/intelligent solutions in thermal imaging long hours/ outdoor/ critical scanning of equipment’s mounted at higher ground level etc. FLIR new advanced Exx series is a perfect tool for routine maintenance applications at different manufacturing locations. The new Exx series may help in:
See Problems Clearly The vivid, 4” LCD display is visible from a 160° angle. Interchangeable optics* auto-calibrate with the lens – so you can easily attach a telephoto lens for distant targets, or a more narrow field of view for closer subjects.
Improve Plant Reliability: Equipment failures are costly and can impact on-time delivery, so it’s important to find hidden problems early. Exx-Series cameras have laser-assisted autofocus* and up to 464 x 348 true native resolution for precise identification of hot spots – so you can find potential points of failure before they cause expensive shut-downs. With up to 161,472 pixels resolution and a more vibrant LCD screen than any other pistol-grip camera, the Exx-Series makes it easier than ever to diagnose problems even at a distance. Avoid costly shutdowns and lost production time through regular predictive maintenance routines with these rugged, intuitive cameras.
Increase Plant Safety The Exx-Series
Make Your Work Easier FLIR designed all four Exx-Series cameras with features that streamline your workday. Rapid-response touchscreen with intuitive new user interface. Convenient menu buttons allow for one-handed operation. New folder and naming structure that makes finding images easier.
For more information, please write to us at flirindia@flir.com.hk or call us at +91-11-45603555. Website: www.flir.in
146 COMPANY PROFILE
Santekinc : Success through persistent service
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antekinc established in the year 2001. We are one of the primary dealers and distributors of electrical switch gears and control gear products, which are safe and easy to handle electrical products from companies of world repute. We mainly distribute Busbar support, Cable glands, Plugs & Sockets, Process scanner, Conduits, Pin insulator and High voltage insulation mat, power retractable power reel.
Success story
A.G.Sripathi Rao SANTEK INC
Since beginning we have grown gradually with a strong focus on customer satisfaction, emphasising on building strong relationship with our customers, we have been able to reach huge client base across the region. We look to bring in the latest technological innovations at the most economical prices under our belt to meet the ever-growing needs of the industry. Started in 2001 as sole distributors of Eriflex Panel building for entire KARNATAKA region, today we are leading dealers and distributors of leading brands industrial electrical products in diverse field of electrical switchgear requirements. Mr A G Sripathi Rao started out this venture single handily and today the company has more than 15 dedicated staff to take this outfit to new heights,
Our manpower is more focused on Engineering and application solutions, creating new channels, opening of new business lines, and more importantly the customer focus in ensuring timely deliveries and satisfactions, Support team is operative 7 days a week to see the customer needs are met any given point of time, Being a graduate and starting his career as sales assistant, the rise to the position as business owner, has only put the focus and energy to create additional space for creating demands for the new ventures and products in this region, visionary to the core has his ideas to set up a world class facilitating organisation for Electrical components across India and to introduce new products from across the globe to Indian customers, We have many credentials to our account as being the first to introduce innovative products for interconnections inside and outside the electrical panels.
For more information www.santekinc.com
MAY 2018 | www.engrreview.com
148 COMPANY PROFILE
Braco Electricals: Secure Connections Braco Electricals (India) Pvt. Ltd. Was established in 1977 by visionary electrical engineer Mr. Ramesh Sobhani. It was his vision that has today shaped into a company that is renowned for its quality, consistency and trust. All these elementsare found in every Braco product and the company shares its vision for the future in a brief rendezvous. Mr. Ramesh Sobhani, Technical Director (left) and Mr. Sunil Giasotta, CEO (right) Braco Electricals (India) Pvt. Ltd.
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able glands and terminal play a key role in any secured electrical grid, are extensively used in control panels, switchgear, transformers, circuit breakers and other applicationsin the field of power supply and distribution. A product of superior raw materials and stringent quality cheeks, Braco cable glands and terminals provised hassle-free solutions for a safe network in any premises.
New Projects : “Our upcoming projects are an opportunity for us to shape the future for our company and for the industry. All our upcoming projects are based on company’s nucleus philosophy” informs Mr. Sobhani. Automation is the most crucial factor in this vision. To be in sync with the future has always been a priority at Braco. “Hence we are looking forward on manufacturing all our terminal products on completely automatic machines. Also, We aim to add impressive figures to our balance sheets by adding new products for connecting purpose, into our profile,” he adds. This expanding vision will be supported by the growing
MAY 2018 | www.engrreview.com
number of Braco branch offices in the metro cities of India. Starting from the metros of India, the company will strive to reach every patron in the industry and serve them with the best. The immediate upcoming project that the promoters are most excited about is launching of all types of Aluminum Glands for domestic as well as international market. While it is the clear focus that has made all its achievements possible for Braco, today the company is focused on three areas, viz., steady growth, standardization and trust. It has been registering consistent growth from last few decades. “This legacy will continue and will be our focus area in every future planning. To complement this growth story, we aim to meet international standards of electrical industry, across the globe. This standardization of products is a step towards earning the trust of the clients and the industry alike,” says Mr. Sobhani.
Expansion Plan : Owing to its success and illustrious journey, Braco is in its full vigour to deliver exceptional results. The expansion plans encompass various factors like automatic manufacturing of products and nationwide presence. Braco will be seen in almost every metro city of India in the near future. The futuristic growth of the company is also on the radar. Manufacturing of products and equipments will be done with help of latest technology. “We have completed three decades of trust and quality and the vision of Braco is to provide products, services and solutions that will transform the way electric power utilities manage and distribute electricity,” says Mr. Sunil Giasotta,
CEO, Braco Electricals. “We have been manufacturing cable glands and terminal products for the electrical industry. We will be expanding the existing segment by adding new products to it, the products that will serve the industry and will be produced by the use of latest technology and also launched our new Metal Division providing solutions in non-ferrous metals,” Mr. Sobhani adds.
Future Challenges : The IT boom has created new challenges for many industries. The electrical industry is no exception to it. The demand for electrical supply and its products has grown beyond imagination. Hence, meeting these demands is the biggest challenge for every player in the industry. While meeting the demands of the client, quality becomes the most fragile factor. Quality maintenance is never compromised by Braco, and therefore, delivering quality products at competitive prices becomes a major challenge to overcome. Yet, the company has successfully manages to create a balance between these extreme factors. Speaking about the company’s plan over the next five years, Mr. Sobhani elaborates that it is to increase sales fourfold with the expansion of the factory infrastructure & totally automate production on the modern machinery. “We plan to raise our export revenue up to 50% of our current turnover through advertising and marketing of our product profile, to all the electrical markets around the world,” he concludes.
For more information Website : www.braco.in
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STEEL MART : The legacy of excellence Steel Mart was launched with an intention to cater to the needs of all kinds of Small / Medium & Large scale industries and have been very successful in terms of meeting the requirements of the clients to their utmost satisfaction
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teel Mart was founded in the year 1986 and is catering to the needs of all kinds of Industries viz: Defence Industries / Chemical & Fertilizer Industries / Sugar Industries / Cement Industries / Automobile Industries / Engineering Industries since the past 31 years Steel Mart is run by dedicated & experienced staff / workers and the owner ( Juzer K Faizy) though only 54 years old now has a total of 38 years of Business experience Steel Mart has 2 different divisions namely
Mr. Juzer Faizy - Director, STEEL MART
1) STEELS n METALS DIVISION
2) MATERIAL HANDLING DIVISION
Steel Mart is an ISO 9001:2008 certified company Steel Mart was started with a small office space of 200 sqr feet â&#x20AC;&#x201C; today Steel Mart has an office space of 800 sqr feet + 2000 sqr feet of godown + 2000 sqr feet of open ware house Steel Mart was launched with an intention to cater to the needs of all kinds of Small / Medium & Large scale industries and have been very successful in terms of meeting the requirements of the clients to their utmost satisfaction Steel Mart started with the trading of all kinds of TOOL STEELS / ALLOY STEELS / DIE STEELS / STAINLESS STEELS / SPECIAL STEELS & ENGINEERING STEELS and gradually became one of the largest stockists /
MAY 2018 | www.engrreview.com
suppliers of the same Steel Mart now possesses a huge stock of all the Grades & Sizes and are well equipped with Bandsaw Machines , Profile Cutting Machines , Electronic Weigh Scales , Inhouse Testing Facilities etc to ensure 100% guaranteed & cut to size materials Steel Mart is also in the business of Importing & Supplying all kinds of MATERIAL HANDLING EQUIPMENTS & ACCESSORIES viz: WIRE ROPES , WIRE ROPE SLINGS , CHAINS , CHAIN SLINGS , HOOKS , DEE & BOW SHACKLES , TURN BUCKLES , EYE BOLTS , CHAIN PULLEY BLOCKS , MINI ELECTRIC HOIST , PLATE LIFTING CLAMPS , POLYSTER-WEBBING SLINGS , TURN BUCKLES , BOTTLE SCREWS etc etc Steel Mart is now also in the exports of all the product categories as per the 2 divisions and are looking to explore the International Market and to meet the requirements of the International Clients with as much dedication , sincerity & honesty which is the backbone of the success of the company Steel Mart will soon be venturing in New Business and will promote the items / products thru advertisements in the Print & Electronic Media and Online Marketing and Catalogs / Brochures For more information STEEL MART Mr. Juzer Faizy - 9820038502 2/14, Pais Street, Byculla (West), Mumbai- 400011, Tel: 022-23080096 / 23097594 / 23090362 e-mail:- steelmartmumbai@yahoo.com / steelmartmumbai@hotmail.com , Web sites: www.steelmart.in / www.steelmart.co.in / www.steelmart.net / www.industrialalloysteel.com
152 TECH TRENDS
Additel’s New 875 Dry Well Calibrator series Provides Portability, Ruggedness, and Precision Over a Wide Temperature Range
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dditel Corporation introduces their new ADT875 Dry Well Calibrator series which consist of three temperature ranges from –40°C to 660°C. There are three ranges to choose from: low temperature –40C° to 155°C (ADT875-155), mid-temperature 33°C to 350°C (ADT875-350), and high temperature 33°C to 660°C (ADT875660). Each unit has performance specifications related to the guidelines published in Euramet cg-13 specifying stability, radial and axial uniformity, loading, and hysteresis. Each unit has a process calibrator option which combines many features found in a HART documenting process calibrator with the temperature dry well. This option includes the ability to measure a reference PRT and two device under test channels which can measure, mA, voltage, switch, RTD or thermocouple. In addition to these measurement functions, this calibrator has documenting capability of creating tasks, saving as found and as left results, and HART communication.
Product Availability The Additel 875 Series are now available for order. For more information, please visit http://allmeasure.in/AdditelChild1.aspx For information on Additel products and applications or visit the All Measure website at http:// allmeasure.in/AdditelChild4.aspx
About Additel Additel Corporation is one of the leading worldwide providers of process calibration tools. Additel Corporation is dedicated to the design and manufacture of high-quality handheld test tools and portable calibrators for process industries in precision pressure calibration and test instrumentation. With more than 18 years in the industry, Additel has successfully developed Dry Well Calibrators, Pressure Controllers, Portable Automated Pressure Calibrators, handheld Digital Pressure Calibrators, Documenting Process Calibrators, Multifunction Process Calibrators, Digital Pressure Gauges, and various Calibration and Test Pumps.
For more information All Measure Technologies Pvt. Ltd. B-404, Gangotri, Nehru Park,Vastrapur, Ahmedabad - 380015,Gujarat, India. P: +91-79-26409686 E: info@allmeasure.in W: www.allmeasure.in MAY 2018 | www.engrreview.com
154 TECH TRENDS
EPCOS AC motor capacitors are now BIS compliant
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DK Corporation announces that its subsidiary, EPCOS India Pvt. Ltd., fulfills all requirements of the Bureau of Indian Standards (BIS) for AC motor capacitors, which has been verified by accredited laboratories. The company has received an ISI license number (7800031911) according to the IS 2993:1998 standard, and all EPCOS AC motor capacitors now bear the ISI marking. “We appreciate this policy initiative by the Government of India and efforts undertaken by the BIS toward creating a safe environment for use of electrical and electronic items. The BIS mandate also ensures that there is a level playing field with respect to the specifications with which a product is produced. With India being one of our key markets, it is critical for us to obtain these certifications as per the new norms, and we are happy to be one of the first few capacitor manufacturers to do so,” said Mr. Balakrishnan, MD, EPCOS India. Through its full compliance with BIS mandate, EPCOS India has underscored its reputation of being a leader in the Indian electronic components market by not only carrying the ISI marking, but also by ensuring that these ISI-marked capacitors are already available for
MAY 2018 | www.engrreview.com
customers. In fact, some EPCOS PFC capacitors are already BIS compliant and have been carrying the ISI marking for the past several years.
About EPCOS India Pvt. Ltd. EPCOS India Pvt. Ltd. is a TDK group company, and one of the leading electronics companies in India. The focus is on demanding markets in the areas of industrial and automotive electronics, consumer, and information and communication technology. The company has a network of design and manufacturing locations for film capacitors and ferrites and sales offices all over the country. The sales portfolio includes electronic components, modules and systems, power supplies, magnetic application products as well as energy devices, flash memory application devices, and others. In fiscal 2018 (ending in March) EPCOS India employed approximately 2253 people and posted sales of more than INR 8000 million.
sive portfolio features passive components such as ceramic, aluminum electrolytic and film capacitors, as well as magnetics, high-frequency, and piezo and protection devices. The product spectrum also includes sensors and sensor systems such as temperature and pressure, magnetic, and MEMS sensors. In addition, TDK provides power supplies and energy devices, magnetic heads and more. These products are marketed under the product brands TDK, EPCOS, InvenSense, Micronas, Tronics and TDK-Lambda. TDK focuses on demanding markets in the areas of information and communication technology and automotive, industrial and consumer electronics. The company has a network of design and manufacturing locations and sales offices in Asia, Europe, and in North and South America. In fiscal 2018, TDK posted total sales of USD 12 billion and employed about 103,000 people worldwide.
About TDK Corporation TDK Corporation is a leading electronics company based in Tokyo, Japan. It was established in 1935 to commercialize ferrite, a key material in electronic and magnetic products. TDK’s comprehen-
For more information https://en.tdk.eu/
Regd.Off: K.M.Complex, 1st Floor, No.23, Jawaharlal Nehru Road, (100 Feet Road) Arumbakkam, Chennai - 600 106. INDIA Phone: +91-44-23635996, 23635547, Mobile: +91-9940023932, 8939565802 Fax: +91-44-23635550 Email: galaxyearthing@gmail.com, galaxiearthing@yahoo.co.in Website: www.galaxyearthingelectrode.com Factory: Ambattur Industrial Estate (S.P.) Chennai - 600 058. INDIA
158 TECH TRENDS
“GEISSEL – CABLE GLANDS AND MORE…..”
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eissel India, started in 1994, as a turned parts manufacturer, branched out into cable glands and electrical wiring accessories from 2009, to serve the vast and yet fully untapped Indian market. In just 8 years and over 100+ satisfied customers, it has earned a name for itself among the users of its products, some of them being large International Companies. The sections of industry served by Geissel India are aerospace, automation & robotics, power, hydraulics, material handling, and pneumatics, to name just a few. Ably assisted by its R & D centre at its mother plant in Germany, Geissel is first in manufacturing the IP 68 Double Compression gland for armoured cables in India. Besides this, it has diverse products like standard IP 68 & 69, multisealing cable glands, plugs, reducers, enlargements, lock nuts, conduits, etc., made in brass, polyamide & stainless steel S.S 303 (1.4305), S.S
316 Ti (1.4571), and all according to ROHS standards. Geissel India is now compliant with the latest standards of ISO 9001:2015, ISO 14001:2015 & OHSAS 18001:2007, thus totally committing itself to Quality Management Systems, Environment and Health & Safety. From using recycled water, to harnessing its self-produced solar energy for 100% of its own consumption at its German plant, the Group is committed to protect natural resources and implementing sustainability for this generation and the ones to come.
For more information: Email: info@geissel-india.com
MAY 2018 | www.engrreview.com
160 TECH TRENDS
LAPP is simplifying and unifying its global brand identity The new branding is LAPP’s response to the fact that what was originally a cable manufacturer has developed into a provider of connection solutions
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APP, experts in connection technology, has unified itself to one brand. By using the name LAPP in uniformity, the family company is underlining its international alignment and positioning themselves as world leader in connection technology. In future, national subsidiaries and departments will all operate under the name LAPP - one name and one logo for the company across the world, offering its customers the same outstanding service at all times, wherever they are.
Representing the company’s core values The new brand identity was on display for the first time at the Hanover Trade Fair this year. Hereafter, the family name will represent the company’s fundamental values - focus on success, customers, innovation and family. The new branding is LAPP’s response to the fact that what was originally a cable manufacturer has developed into a provider of connection solutions. Name affixes such as “Kabel”, “Cable” or “Cablo”, which have been used in many countries since the company was founded in 1959, will disappear. In recent years, LAPP has successfully developed into a provider of integrated solutions and branded products for numerous industries and applications; as evidenced by the positive results for the past financial year which saw a 13.9 per cent increase of global turnover. “Now is the right time to have a uniform name worldwide and a unified logo to link everything together,” explains Chairman Andreas Lapp. Customers and their needs were at the heart of the decision. “These days it is no longer so important in which country our customers buy our products and where they MAY 2018 | www.engrreview.com
are delivered to - we’ve been working as an international team for a long time. It is a logical progression for our external identity to reflect that. And what’s more: that is exactly what our customers expect”, Andreas Lapp continues. The change is a rational step in the company’s development but is also a joint decision by the Lapp family - LAPP is still LAPP. This was shown by the change of generations that occurred in 2017, when Matthias Lapp, a member of the third generation of the founding Lapp family, took over the role of CEO for Europe, Africa, the Middle East and South America.
About LAPP in India LAPP in India is a 100% subsidiary of the LAPP Group. Having started its operations in 1996, LAPP in India provides about 150,000 km per year of power, control, instrumentation and data cables along with connectors, accessories and End-to-End Systems to over 6000 customers pan India. Our customers are spread across different industry segments such as automation, textile, automotive, machine tools, oil and gas, renewable energy, process industries, as well as in the infrastructure and building sectors. • 23 Sales offices close to customers all over India & 5 service points • 300 India employees committed to best serve customers • Strong network of 180 dealers • 2 manufacturing units - Bangalore and Bhopal • 5 Warehouses • State of the art laboratory • Fully Fledged Innovation and Engineering Centre In 2012, LAPP in India completed phase
one of its second manufacturing plant in Pilukedi, Bhopal which produces more than 216,000 kms of single core cables per annum, catering mainly to the Building Cable Segment. The production area at Jigani was also doubled in 2014 and a new multi core line was commissioned in Bhopal with a total investment of over 5 Million Euros. LAPP brands – ÖLFLEX®, UNITRONIC®, ETHERLINE®, HITRONIC®, EPIC®, SKINTOP®, SILVYN®, FLEXIMARK® – are some of the best-known in the cable technology field and have earned an outstanding reputation as premium products. All over the world, they stand for the values which LAPP and their customers consider paramount: quality, precision and reliability. LAPP now offers ÖLFLEX® CONNECT, its customized cable assembly solution to meet the exact customer requirements. The solution ranges from cables or custom servo assemblies to complex drag chain applications. This plug and play solution displays superior German quality and high competence. LAPP in India has pan-India presence with dedicated regional Sales & Marketing offices in Delhi, Mumbai, Kolkata, Chennai, Pune and Bangalore providing standard products and customised solutions to meet customer requirements across various industry segments. In addition to LAPP’s traditional sales channel, customers can also shop online from anywhere across the world on LAPP’s online store (shopasia. lappgroup.com/in), a dedicated e-commerce platform to make purchasing LAPP quality products, easier, faster, and profitable. For more information https://lappindia.lappgroup.com/
An ISO 9001:2015 Company
PROCESS CALIBRATORS Complies with IEC1010
Basic Accuracy : ± 0.05% TEMPERATURE CALIBRATOR (RTD/THERMOCOUPLE) SOURCE KM-CAL-801
THERMOCOUPLE CALIBRATOR SOURCE / SINK KM-CAL-802
RTD CALIBRATOR (SOURCE & SINK) KM-CAL-803
Resistance OHM : 400 & 4000 (Output)
DC Voltage range : 100mV & 1000mV Ohms range : 400 & 4000 Thermocouple : R, S, B, E, K, J, T & N Thermo-Resistance : Pt10 to Pt1000 & Cu10 to Cu50
VOLTAGE / mA CALIBRATOR SOURCE KM-CAL-804
DC Voltage range : 10V DC Current range : 20mA Simulate Transmitter (sinking Current) : -20mA Loop Power : 24V
DC Voltage range : 100mV & 1 V Thermocouple : R, S, B, E, K, J, T & N
LOOP CALIBRATOR (VOLTAGE/mA) SOURCE / SINK KM-CAL-805
DC Current range : 20mA Loop Current range : 20mA Voltage range : 11V Loop Power : 24V
500 & 5000 (Input) Thermal Resistance RTD : Pt10 to Pt1000 & Cu10 to Cu50
Model
Function
KM-CAL-700
VOLT / mA Calibrator Source & Measures
KM-CAL-710
Thermocouple Calibrator Source
KM-CAL-720
RTD Calibrator Source & Measures
KM-CAL-904MK-1
Loop Calibrator
KM-CAL-905
Digital High Precision Multifunction Calibrator Source & Sink
KM-CAL-906
Digital High Precision Multifunction Temperature Calibrator
KM-CAL-907
Digital High Precision Multifunction Calibrator Source & Sink (V/mA)
KM 3600
Digital High Precision Hand-held Temperature Calibrator
KM-26 & KM-26H
Multifunction Process Calibrator
TO VIEW THE FULL DETAILS OF EACH PRODUCT VISIT : www.kusamelectrical.com
G-17, Bharat Industrial Estate, T. J. Road, Sewree (W), Mumbai - 400015. India. Tel.: 2412 4540, 2418 1649, 2775 0662, 2775 0292 Fax : (022) 2414 9659 E-mail : sales@kusam-meco.co.in
162 TECH TRENDS
Highly efficient vibration isolation of deep-seated foundations Turbines, motor-driven boiler feed pumps (MDBFP), compressors and fans cause vibrations in power plants, affecting people, buildings and equipment in the surroundings. Getzner has installed its innovative antivibration materials in more than 15 Indian power, steel and chemical plants, providing effective vibration mitigation of deep-seated foundations
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ower plants, with heavy industrial equipment such as gas turbines, hydro power turbines, motor-driven boiler feed pumps (MDBFP) and fans (Forced Draft fan, Primary Air fan, etc), are the origin of noise and vibrations. “Such vibrations do not only increase maintenance costs, but also affect people, buildings and equipment in the surroundings”, explains Sanjay
Steigs Power Plant: A proven example The Steigs Power Plant in Mels, Switzerland, is a good example for efficient vibration isolation. During the construction of the new underground hydroelectric power station from 2013 to 2014, the vicinity to two residential houses and another planned residential complex presented a major challenge. Just as the power plant itself, also the houses a mere 50 metres away stand on a rocky subsoil, which favours the transfer of vibrations. To prevent vibrations and structure-borne noise from being transferred, Getzner elastically decoupled the entire foundation block within the plant using Sylomer® materials. 170m² of different types of the high-tech material were used. The result was outstanding: The level difference achieved with the elastically mounted machine foundation lies between 20 and 45 decibels. The system has also demonstrated the predicted natural frequency of 20 Hz.
MAY 2018 | www.engrreview.com
Risbood, CEO and Resident Director of Getzner India. The company with headquarters in Austria is a world technology leader in the field of vibration protection. “Heavy turbines or pumps can be installed on deep-seated foundations with full-surface bearings”, says Mr. Risbood. In India, Getzner has provided this innovative solution in more than 15 power, steel and chemical plant projects throughout the country. Among them are the Essar Power plants in Salaya and Mahan, the GMR Energy plant in Raipur and the Costal Energen plant in Tuticorin.
Significant cost reduction The vibration mitigation characteristics of the in-house developed materials
At a Steel Plant in Jamshedpur, Getzner elastically decoupled the entire fan foundation block, efficiently reducing vibrations and noise.
In the Swiss Steigs Power Plant, Getzner elastically decoupled the entire foundation block, efficiently reducing vibrations and noise. Sylomer® and Sylodyn ® are secondto-none in the market. Mr. Risbood: “Furthermore, the installation is easy and quick. No special equipment or staff training is required, and the concrete can be poured directly on the Sylomer or Sylodyn isolation layer.” In deep-seated foundations, the isolation layer is usually provided as a full-surface bearing. The system can be designed for in-situ concrete construction and for construction with pre-fabricated elements. “The elastic layer does not need any maintenance. The slab design is simple and cost effective. All of this leads to significant cost reductions for deep-seated foundations”, emphasizes Mr. Risbood.
For more information www.hagenpr.com
MENNEKES Electric India Ptv. Ltd. No. 2 D, Dhanakotti Raja Street, Gandhi Nagar Ekkattuthangal | Chennai - 600 032 | INDIA Tel. + 91 (0) 44 222 535 - 61 | Fax + 91 (0) 44 222 535 - 65 info@MENNEKES.in | www.MENNEKES.in
Interface
Highest degree of variability. For each application purpose.
MENNEKES Electric India Ptv. Ltd.
MENNEKES Electric India Ptv. Ltd. No. 2 D, Dhanakotti Raja Street, Gandhi Nagar No. 2 D, Dhanakottiraja Street Ekkattuthangal Ekkattuthangal 600 097 Chennai |–Chennai INDIA - 600 032 | INDIA Tel.044 + 91 (0)535-61 44 222 535/ -63 - 61 | Fax + 91 (0) 44 222 535 - 65 Tel. 222 / -62 Fax 044 222 535-65 | info@MENNEKES.in info@MENNEKES.in | www.MENNEKES.in
“AMAXX DUO provides switched and interlocked safety as multiple distributor.”
166 TECH TRENDS
Own electricity from wood Our customers can increase their energy independence and even develop a new business from renewable energy sales.
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olter is a Finnish manufacturer of high quality, small-scale wood fueled combined heat and power plants, CHPs. With our product, Volter 40 CHP, our customers around the world can produce own, renewable heat and electricity, all year round, regardless of the weather conditions. Our customers can increase their energy independence and even develop a new business from renewable energy sales. With our solution, our customers can support the local economy by using local biomass for fuel and bringing thereby jobs to communities.
Pioneers in the wood gasification technology We are innovators and pioneers in the development of wood gasification
technology. The gasifier of Volter 40 CHP superheats the woodchips into wood gas, which works as a fuel for the internal combustion engine, which runs the generator and produces electricity. The process also generates heat that our customers use for different heating and drying purposes. Volter 40 CHP is modularly scalable. Electrical output for one Volter 40 CHP is 40kW and thermal output is 100kW. For example, ten CHPs form a Volt Factory, with 400 kW electricity and 1 MW thermal output. High quality, state of the art technology and local support system guarantee long running hours and energy security for our customers. Compact design, simple installation and advanced automation give extra comfort for producing own, renewable energy.
Forerunner of IoT solutions Volter 40 CHP comes with an advanced remote control system that gives our customers more freedom for using their CHP. Controlling and monitoring the CHP can be done through a secured internet connection, with their computer, tablet and mobile phone. We also provide our customers Volter Space, which is a cloud service that boosts data logging and monitoring features for Volter 40 CHP. It gives our customers a clear and easy overview of the CHP’s status and key values of the process, for example information on poweroutput, produced energy, running hours, utilisation rates, tracking shutdowns and service reporting. “Our mission is to replace oil with wood by making own electricity and heat production possible by using local renewable fuel. With our technology, our customers can produce energy whenever it is needed, regardless if the sun is shining or the wind is blowing.There are more than one billion people in the world completely without electricity, so there definitely is a need for the technology that Volter provides.” Jarno Haapakoski, CEO, Volter Ltd.
For more information Website: www.volter.fi
MAY 2018 | www.engrreview.com
168 TECH TRENDS
Fluke RSE300 and RSE600 Fixed-Mount Infrared Cameras easily integrate infrared data, images, and videos to produce more comprehensive research analysis The first fully-radiometric Fluke infrared cameras with MATLAB and LabVIEW software plug-ins deliver continuous temperature monitoring for research, science and engineering applications
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or precise research, science, and engineering applications, just seeing heat is not enough — it needs to be measured and analyzed as well. The new Fluke® RSE300 and RSE600 Infrared Cameras are the first fully-radiometric, fixed-mount cameras from Fluke with advanced features including MATLAB® and LabVIEW® software plug-ins to easily analyze thermal data. The RSE300 and RSE600 cameras continuously stream up-to-60 frames of data per second, allowing for detailed monitoring of temperature patterns and variances. With the included SmartView® desktop software, users can remotely focus the camera, auto-capture images, adjust level and span, and analyze infrared videos frame-by-frame. The software also makes it easy to edit images, generate customized reports, and export images to multiple formats to share thermal data quickly.
heat buildup, as heat management becomes a priority in product development and testing. • Easily test and troubleshoot — the cameras give users the flexibility to strategically mount the unit anywhere there is an electrical connection, remotely focus the camera, and transmit data and images to PC. Semi-fix the cameras to set up easily repeatable thermal experiments to troubleshoot and improve first pass quality.
Fluke RSE300
The rugged cameras are IP65 rated so they can be mounted outside in harsh environments. There are optional 2x and 4x telephoto, wide, and macro lenses to customize for any measurement application. An optional mounting bracket is also available for camera use at workstations.
About Fluke With the RSE300 and RSE600 users can: • Improve thermal analysis — thermal data from the infrared cameras can be pulled directly into MATLAB and LabVIEW, allowing users to statistically analyze and trend information. • Identify heat buildup & dissipation — the cameras capture up to 640 x 480 resolution thermal/radiometric images and video to continuously identify
MAY 2018 | www.engrreview.com
Founded in 1948, Fluke Corporation is the world leader in compact, professional electronic test tools and software for measuring and condition monitoring. Fluke customers are technicians, engineers, electricians, maintenance managers, and metrologists who install, troubleshoot, and maintain industrial, electrical, and electronic equipment and calibration processes.
For more information Website: www.fluke.com/india
Fluke RSE600
GROUP
Innovation is life
Why is the largest selling brand of Compressed Air Dryers?
Gas Dryer Up to 25,500 m3/hr
Refrigeration Dryer 17 – 34,000 m3/hr
Desiccant Dryer 17 – 8,500 m3/hr
Compressed Air and Gas Dryers • • • • • • •
Made to international standards
Incorporating cutting-edge technology Energy saving Eco-friendly
Low maintenance cost
Significant saving in the long run
Highest number of units sold in India
21-C, Sector 18, Gurgaon 122015, Haryana • Ph.: 0124-4091111 E-mail: delairmarketing@pahwa.com www.delairindia.com Gurgaon • Kolkata • Chennai • Mumbai • Vadodara
RB/Del/1704HVCA2
Call today for any Compressed Air Treatment Solution +91 8130311443
ENGINEERING REVIEW |
169
| May 2018
— Microgrid for an industrial campus in India
170 TECH TRENDS
Microgrid for an industrial campus in India Cost-effectively meeting expanding facility's growing energy needs with power from theexpanding sun. Cost-effectively meeting facility’s growing energy needs with power from the sun.
One of ABB's biggest manufacturing locations in the world 400,000 m² facility with 3,000 employees
Power from the sun 14,000 m² photovoltaic field sits on the factory’s roof ABB Ability™ microgrid solution 1 megawatt hour (MWh) of excess solar energy generated daily will be stored in an ABB Ability™ PowerStore™ battery with cloud-based remote operations, to be used when needed 100% renewable penetration Microgrid can work seamlessly in off-grid mode to achieve 100% solar integration
CO2
Driving energy efficiency & sustainable growth Reducing dependency on diesel generators will lower the factory’s CO₂ footprint by approximately 1,400 tons annually
MAY 2018 | www.engrreview.com
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ANNIVERSARY
AUTOMATION SECTION
Scan to view SMCâ&#x20AC;&#x2122;s Electrical Actuator catalog
StandardADV2018_MP.pdf
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Country Manager Marco Paglietta mp@reersafety.in www.reersafety.in info@reersafety.in
Safety Light Curtains Safety Controllers Safety Relays Magnetic and RFID Safety Sensors Safety Photocells Measurement Light Curtains Distributed in India via a qualiďŹ ed network of
ReeR Safety Via Carcano, 32 10153 Turin, Italy T +39 011 248 2215 ISO 9001 ISO 14001 BS OHSAS 18001
Authorised Distributors
Please enquire at info@reersafety.in
ReeR is proudly supporting the success of the Indian manufacturing industry since 2005
174 TECHNO FOCUS
â&#x20AC;&#x153;Miniature motors that save, improve and enhance livesâ&#x20AC;? Efficiency and power density redefined
Anil Alex Portescap Associate Director Sales & BD India & ANZ
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ince the advent of civilization, the art of motion has been a critical part of human life in the quest to save, improve, and enhance lives. With advances in technology, motors are playing a very important part in our day to day lives, at times very subtly without our knowledge. Technology has helped improve motor power density and has enabled usage in various applications that once used pneumatic controls. Portescap has been helping customers around the world develop motion applications in both medical and industrial markets to provide the best power density, efficiency and reduced envelope to customers by lowering the overall cost of ownership. As an example, medical surgical handtools need to withstand harsh environments - autoclave, saline, and dish wash with expectations to improve patient outcomes. Portescap offers best in class sterilizable geared motors along with autoclavable controllers. These products fit the handtool envelope, make it lighter to reduce operator fatigue, improve battery
MAY 2018 | www.engrreview.com
life and at the same time provide needed power required by surgeons to complete a joint replacement or trauma surgery in the fastest time possible (save lives). Many factors go into making a surgerysuccessful. Foremost is the surgeon aided with tools that are reliable, powerful and consistent in the OT to complete the procedure. Portescap with its rich application expertise in arthroscopic, ENT, neuro/spine, laparoscopic,
USP : BLDC, BRUSH DC, STEPPER, GEARHEADS, CONTROLLERS, ENCODERS ophthalmic, cardiothoracic, orthopedic drills/saws/reamers and skin-grafting
ready products and solutions that can be further customized to meet specific customer needs.
Why work with Portescap? What value can Portescap deliver?
solutions provides the right miniature motion solutions that have withstood the test of time. In emerging countries like India & China, we are seeing a renewed interest in cutting edge applications that require a solutions approach. Be it medical surgical hand tools, infusions system, injectors, pipettes, medical imaging/x-rays, exoskeletons, ventilators/ respirators, robotics, aerospace and defense, factory automation, security & access, pruning shears and total stations, Portescap has
Outstanding quality (lot to lot), customization with the lowest cost of ownership, facility in India that has co-located engineering, quality, product management, purchasing and manufacturing functions. With Brush DC, Brushless DC, Stepper, Gearheads, Encoders and drive/controllers under its portfolio of offerings, one need not look further for miniature solutions.
For more information visit: www.portescap.com
176 TECHNO FOCUS
“Smart Solutions for Professional HVACR & Industrial services” Here is the range of Testo Smart probes at a Glance:
One App – Eight measuring devices – a lot of advantages
• Smart Clamp thermometer testo 115i for measuring flow and return temperatures • Smart Thermal anemometer testo 405i measures air flow velocities, temperatures and volume flows • Smart Vane anemometer testo 410i for measuring air flow velocity, volume flow and temperature • Smart Differential pressure gauge
• Monitor measured data wirelessly, e.g. during system adjustments. • Show measured values of up to six smart probes at the same time. • Monitor changes using trending as graph or table
reduces their efforts & time and increases efficiency.
Mr. Kalidas Bhangare, Managing Director Testo India Pvt. Ltd.
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lmost every industry requires the measurement of certain parameters to keep the processes running. However, the traditional approach of measurements in industries require a lot of time and effort. The engineer/ contractor needs to physically take the measuring instrument at the location to get the real-time values, again for report generation he must carry the instrument back to the workstation, connect it to his system to download the measurement readings which furthermore consumes additional time and effort. Testo has always strived to develop and provide solutions that makes the work simpler, better and reliable. Also, the latest trends and advancements from the digitization of the working system plus the increasing application necessities are calling for solutions that are intuitive and smart. In that very regard Testo, extends its range of digital measurement solutions with the new Testo Smart Probes. These innovative, pocket-sized pro measuring instruments can be intuitively operated by smartphone via a free App, and transported in a space-saving case. They are suitable for all important temperature, humidity, pressure and flow velocity measurements. Now the users can measure, record and generate reports very easily even from the measurement site which MAY 2018 | www.engrreview.com
USP : Intuitive, wireless and smart phone integrated measuring instruments for all your day-to-day tasks • Save and send measured values as .pdf or excel on Android smartphones. • Simple user interface, as capabilities of smart device are used (e.g. touch screen) • All needed measuring parameters in one handy case • Price-attractive Refrigeration, Air conditioning and Heating sets available
• • •
•
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testo 510i measures gas flow and static pressure along with determining air flow velocity and volume flow Smart High-pressure gauge testo 549i for measuring high and low pressure Smart Thermal hygrometer testo 605i measures air temperature and relative humidity Smart Infrared thermometer testo 805i for non-contact IR measurement of surface temperature with 8-point laser circle spot marking Smart Thermometer testo 905i for measuring ambient temperature as well as the temperature in ducts and air outlets
The new Smart Probes from Testo are the ideal entry-level instruments for a user with an enthusiasm for technology and for measurement professionals who do not wish to carry all their equipment with them always. Reduced human efforts is assured with these instruments which ultimately saves your time, improves accuracy & your efficiency, reduces downtime of facilities and reduces errors, which is almost everything you seek.
For more information info@testo.in or Web: www.testo.com
178 TECHNO FOCUS
Schmersal India : Global safety technology leadership
Mr. Sagar Bhosale, Managing Director, Schmersal India
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ith its comprehensive range of about 25,000 products, Schmersal is one of the world‘s biggest suppliers of safety technology. Schmersal is not only a manufacturer of safety components, but are also a system supplier. In developing the new PROTECT PSC1, we have taken a big step forward in the field of control technology. The multifunctional PROTECT PSC1 system consists of a reliable, programmable compact safety controller and dependable extension modules and can be adapted perfectly to specific applications in various branches of industry. With its combination of certain properties, the new safety controller from Schmersal is unparalleled, as the PROTECT PSC1 has unique features that clearly set this control system apart from other solutions on the market. The new generation of programmable modular safety controllers from Schmersal is embedded in a comprehensive offering of safety services. Many of our customers want planning and advice from the outset, e.g. in the design of complex automation systems. This also includes the development of custom applications and their integration in higher-order control systems. A central element here is application MAY 2018 | www.engrreview.com
consulting. Certified Functional Safety Engineers advise our customers on suitable protection equipment, with the CE conformity assessment as well as the risk analysis and also carry out the technical safety analysis on existing machines, and all this worldwide. The PROTECT PSC1 safety controller is compact, has a modular structure and can be used extremely flexibly. The PSC1 makes it possible to project tailor-made safety-related solutions, whether for
therefore only requires one hardware element to create a connection to most common forms of fieldbus systems – which is a significant advantage, particularly considering aspects of cost. The modular structure of the new Schmersal control system is of interest particularly with regard to Industry 4.0 concepts. The aim here, among other things, is to produce individualised products up to single units cost effectively. To achieve this, modularly assembled
USP : Universal Communication Module, Compact design, Modular, Multifunctional
individual machines or highly complex installations. Furthermore, the PSC1 can make a contribution towards the realisation of Industry 4.0 concepts. The PROTECT PSC1 consists of freely programmable compact PLCs with IO extension modules for signal processing of mechanical and electronic safety switchgear. The compact controllers can be equipped with a universal communication interface. This enables the selection and implementation of different fieldbus protocols easily using software. The PSC1
systems are often needed in which control functions are distributed on smaller, decentralised units that are networked together. Here, the PSC1 from Schmersal offers the means to configure individual protection systems on a software basis. Furthermore, safe communication between different PSC1 controllers is facilitated via Ethernet SDDC (Safe Device to Device Communication). This simplifies the setup of complex, multi-part installations with networked safety subsystems. Another advantage of PSC1: Owing to the optionally integrated SD bus gateway, additional non-secure diagnostic signals from connected sensors can be transmitted via a standard bus system to an automation control system. This also allows signals to be evaluated that are relevant for preventing downtimes and increasing plant availability – and this in turn facilitates a rise in efficiency.
For more information Website: www.schmersal.in
The new control system PNOZmulti 2 with up to 80% less energy consumption …
… than comparable products. The power consumption of the new base unit PNOZ m B0 is a minimal 0.8 W with 20 safe inputs and 4 safe semiconductor outputs (PL e, SIL CL 3) and a width of just 45 mm. Rely on 10 years of innovation from the market leader in safe control technology! Count on the configurable control systems, the worldwide safety standard for all machine types. The simple, graphics configuration tool saves engineering costs because you can create your safety circuit simply and intuitively on the PC. Visit us at the Hannover Messe, Hall 9, Stand D17.
Further information about the PNOZmulti Configurator: www.pilz.com + Web code: web10522
Pilz IndiaPvt. Pvt.Ltd Ltd Pilz India 201, Shankar Seth Road, Pune - 411Sahakar 042 Nagar NO 1, Pune - 411009 Office‘CYBERNEX’, NO 102 & 202, Delite Square, Near Swargate, Aranyeshwar Temple, Telephone: +91 (0) (0) 20 20 49221100/101/102, Fax(0) +9120(0)24213996, 20 49221103, www.pilz.in, info@pilz.in Telephone: +91 24213994/95, Fax +91 Web: Web: www.pilz.in, Email: Email: info@pilz.in
180 COMPANY PROFILE
“We give strategic advantages to our customers from diverse industries” Rupesh Paparaju, Director, Bettinelli Automation Components, India
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ettinelli S.p.A, established in 1953, specializes in the development and manufacturing of precision motion control components and systems. In 1996 a separate division named CDS Cam Driven Systems was created for engineering solutions in automation and motion technology. CDS produces the widest range of mechanical Cam Driven Units, commonly known as rotary / indexing tables for precision motion control applications, requiring rotary or linear transfer, positioning and handling. The products range includes, cam indexing and servo-driven tables, ring positioning drives, intermittent and oscillating drives with parallel or right angle configuration, rotary & linear part handlers, precision link transfer systems, and epicycloidal servo reducers.
manufactured and shipped in 6-8 weeks. The manufacturing takes place centrally in Italy. The regimen starts with design & engineering, CNC induction hardening, CNC milling, grinding, quality check and then assembly, painting and shipment. In order to ensure quality, all components are machined internally, including the cam hardening by a proprietary CNC controlled induction hardening equipment. For better finish, the products are also subjected to chemical nickel plating, blasting and painting. The manufacturing process is constantly controlled to conform to international standards. The company’s
quality systems are ISO-9001-2008 certified.
Strategic advantages Over the years, Bettinelli Group and CDS Indexers have become synonymous with high quality automation products and technologies. “Our design and manufacturing systems have furnished competitive and strategic advantages to numerous industries in pharmaceutical, automobile, manufacturing, packaging and a plethora of other sectors. And for automation functions, our solutions are invariably preferred by companies,” says Rupesh Paparaju, Director, Bettinelli
Wide ranging products The broad product spectrum covers IP parallel shaft indexers, IT roller dial indexing tables, TR roller dial indexing tables, HP roller dial indexing tables, IG/IGA roller gear indexer, TL precision link conveyors, MHP/LHP part handlers, FT-HT open center ring tables and packages of rotary indexing tables. Bettinelli has a wide range of standard products. These are delivered in 3 weeks. When it comes to customized products, these are designed,
MAY 2018 | www.engrreview.com
Rotary Indexing Tables, TR Series
182 COMPANY PROFILE
Parallel Shaft Indexer Automation Components, India. The Indian subsidiary, headquartered in Pune, serves its customers in India by providing installation, commissioning, and after-sales support. It also offers technical consultation. In the pharmaceutical industry cam driven systems are used in filling, blister pack, tablet making and packaging machines. In automobile industry, they are used in pallet transfer tables, assembly machines, painting applications and test rigs, just to mention a few. In machining industry, they are used with advantage in deburring, lapping and pressing machines and in transfer lines. In SPM
MAY 2018 | www.engrreview.com
& robotics, they find applications in transfer lines, station loading, sequential operations and so on. Inwelding, these indexers are inevitable in positioners, synchronous welding, robotic welding and component transfer. Packaging too is a major application area. Cam systems are used in box filling machines, wrapping machines, cartoning and capping machines. Indexers are also used in casting, printing and cosmetics industries.
Closer to the customer The Indian arm of Bettinelli, based in Pune, Bettinelli Automation Components Pvt. Ltd., is highly customer-centric. “Our presence in India means quite
something in fostering a symbiotic relationship with our customers. It helps us to match our world-class products with our eminent customer support,” underlines Paparaju, Director, who has built up a team to improve Bettinelli’s response time. “CDS are high-tech products which lend themselves to enhance the operational efficiency and productivity at the customer’s end. We stay close to the customer to understand his needs and offer customized solutions within the shortest possible time to ensure peak uptime of his equipment and operations”, he adds. - P.K. Balasubbramaniian
Whatever you need.
For the heaviest work
www.maxonmotor.com
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maxon DC motors, gearheads, and controllers are also found in robot arms. The drives achieve solid performance in both speed and torque while transmitting large forces with high precision. Whatever you need from drive technology, maxon motor can help.
15.03.2016 08:51:00
184 TECH TRENDS
Hardened solutions in linear motion The benefits of induction hardened linear guides in heavy duty applications
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o better manage heavy loads and to better resist both wear and deformation, thus ensuring a greater number of cycles and an higher performance.These are just some of the benefits that an adequate hardening process can offer to a linear guide in industrial and heavy duty applications. Rollon Group, global provider of solutions for linear motion, has gained significant knowledge in raceways induction hardening. This particular heat treating process allows to achieve considerable results in terms of quality, durability and reliability of linear guides.
EFFICIENCY OF THE LINEAR GUIDE: AN HIDDEN QUALITY When it comes to linear motion rails, a high hardness value is critical. The less the surfaces is hardened, the sooner the rail will become susceptible to damage. If hardness doesn’t extend to a sufficient depth, the component won’t be able to withstand heavy loads over the course of its lifetime, which can result in time-consuming and costly downtime for the system. For Rollon, when choosing a linear guide for an industrial application, three main factors have to be considered: • INDUCTION HARDENED RACEWAYS: this heat treating process
MAY 2018 | www.engrreview.com
brings out the tough natural properties of steel, creating a thick zone around the raceway and ensuring hardness levels are achieved at critical depth and effective hardness. • MATERIAL PURITY: to achieve maximum hardness levels, rails should be made from highquality, high-carbon composition steel that is specifically made for bearing applications. • ADDITIONAL SURFACE FINISH: once a raceway undergoes induction hardening, its surface can be further machined to improve its anti-friction capabilities. Induction hardening and subsequent grinding and honing remove tool marks and high spots. The extra smoothness, along with the hardness, both work to extend the life of the system.
AN EFFICIENT HARDENING PROCESS: How is it possible to achieve an
efficient hardening process? Unfortunately, some rail manufacturing processes don’t impart sufficient hardness to the rails. When you consider the kinds of heavy loads that are applied to industrial raceways in warehouse automation, robotic cells, railway, machine tools and more, rails that have thin hardened surfaces will tend to crack under load. To avoid bearing failure, it’s important to know the location of the point of stress between the bearing and the rail. The maximum stresses, which are called Hertzian contact stresses, aren’t on the surface at all, but beneath it. For that reason, a rail’s hardened layer needs to extend deep enough below the surface— something many other processes simply cannot achieve. That’s where Rollon’s induction hardening comes in.
Linear solutions global provider.
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ROLLON India Pvt. Ltd. - INDIA 1st ďŹ&#x201A;oor Regus Gem Business Centre 26/1 Hosur road, Bommanahalli Bangalore 560068, INDIA www.rollonindia.in - info@rollonindia.in
Linear Line
Actuator Line
Telescopic Line
Actuator System Line
Rollon is a global provider of linear motion solutions for several industrial sectors, such as: industrial machines, railway, automation, packaging and logistics, aerospace.
186 TECH TRENDS
ROLLON’S INDUCTION HARDENING: Rather than creating a case-hardened surface, induction hardening creates a zone around the raceway with effective depths of 1.2 mm, successfully encompassing the maximum point of stress located beneath the rail’s surface. As a result of this process, an induction hardened rail can operate under heavy loads with no damage to the raceways over the course of its lifetime. In properly sized linear bearings, typical life ratings range from thousands to hundreds of thousands of kilometers of travel. In this form of heat treatment, the metal first undergoes induction heating, a non-contact process that uses an electric current to create heat in the surface layer of a conductive material. The surface layer is then quenched, causing it to undergo a martensitic transformation and become harder than the base metal. Compared to other conventional heat treatments, induction hardening offers several advantages, including fast heating rates, low energy consumption and cost savings. It also refines the structure and mechanical properties of the treated parts. Because the subsurface stresses on a loaded raceway can hit 500,000 psi, both rail hardness and hardness depth are critical values to measure during the induction hardening process. Measured on a “C” scale, Rollon’s bearings hardness varies from 58 to 62 HRC. A rail’s hardness depth will vary, as will the rail’s overall size, based on the requirements of your applica-tion. Small models, such as Rollon’s size 18 Compact Rail, integrate a hardness depth of 2 mm. By contrast, large rails, such as Rollon’s size 63 Compact Rail, feature a hardness depth of 1.2 mm.
BOX: Lubricating the hardened rail A lack of effective lubrication on the surface of your
MAY 2018 | www.engrreview.com
linear bearing can reduce its lifespan by a factor of 10. Although lubrication is something you can’t avoid, you can choose bearings that have minimal lubrication needs by design, such as those with well-sealed rolling elements. Rollon’s Compact Rails, for example, integrate sealed rolling elements that require only a small amount of external lubrication every 2 millions cycles, depending on the application. The need to add lubrication in Compact Rail linear guides is therefore very limited.
FOCUS: Railway applications Telescopic guides and linear rails are used in many parts of trains. When a train is running, the balls and bearings in the doors and battery boxes, for example, are subject to hours of constant vibration while remaining in the static position. For these reasons, a bearing with insufficient hardness levels can easily become damaged or crack. In an industry where passenger safety is paramount, only induction hardened rails can stand up to the ongoing vibration trains experience. By avoiding the need to shut down an entire train for repairs, these sturdy components also help railcar manufacturers avoid troublesome and costly downtime.
For more information Rollon India Pvt. Ltd. 1st floor, Regus Gem Business Centre 26/1 Hosur road, Bommanahalli Bangalore 560068, INDIA Tel: +91 80 67027066 Fax: +91 80 67027004 E-mail: info@rollonindia.in Web: www.rollonindia.in
www.engrreview.com | MAY 2018
188 TECH TRENDS
Mechatronic approach and Industry 4.0. Smart Factory, Industry 4.0, self-controlling production – the mechanical engineering sector is currently looking far into the future. The pace of innovation and reduced development times play an increasingly important role in global competition. To simplify engineering processes and increase reusability of the individual units, design engineers are focusing their attention on a modular design for machinery, in other words on a mechatronic approach.
T
he mechatronic approach is a success factor for businesses when developing new plant and machinery. The term “mechatronic” reflects the interaction between the “mechanic and “electronic” domains. A system built in accordance with the mechatronic approach essentially consists of modules. Each module contains sensors, actuators, information processing and a mechanical base system (hydraulic and/or pneumatic). In terms of the challenges, only strict, interdisciplinary “modular thinking” will bring success in the medium and long term. Control systems play a key role here and must support this approach. This is where today’s systems reach their limits. On the one hand, although software modules can be MAY 2018 | www.engrreview.com
created, if these are to be executed by powerful, centralised control systems, commissioning of individual modules becomes quite complex. On the other hand, local control systems can be used for automation of the modules, but this requires additional effort in establishing communication. So the number and layout of the control units should ideally be based on the overall mechatronic design of the machine. These matters must usually be cleared up prior to design, to avoid causing the considerable expense of subsequent modifications. The automation system PSS 4000 from Pilz opens up new possibilities in this area. Due to its decentralised structure, decisions such as the selection of a PLC to suit the design and control architecture can be postponed to a
much later point in the design phase. So design engineers can concentrate on the design of the components required for the process; issues of performance and structure can take a back seat. Whereas in classic automation a standalone, centralised control system monitors the plant or machine and processes all the signals, the PSS 4000 allows control functions to be distributed consistently. In detail, the automation system PSS 4000 consists of hardware and software components such as the real-time Ethernet SafetyNET p and various programming editors designed for use in different sectors, with their application-oriented function blocks. The hardware includes control systems of various performance classes. Process or control data, failsafe data and diagnostic
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190 TECH TRENDS
information are exchanged and synchronised via Ethernet. Complexity in the field of communication is reduced by consistently merging safety and automation functions, while costs are also optimised. What’s more, it makes no difference to the control function where the respective program section is processed. Instead of a centralised control system, operators work with a user program distributed in runtime within a centralised project.
Modularity is the basis for mechatronic operation The Pilz Automation Suite PAS4000 is available for the software editors in the automation system PSS 4000. Modularisation is a key aspect of this tool: elements are created from the basic functions; the elements in turn are used to create modules and the modules are used to create plant and machinery – simply through hierarchical block nesting. Basic functions, elements and modules form the backbone of the software development and are ideal to re-use as software components thanks to encapsulation and object orientation. Pilz also supports this procedure by providing software libraries containing the most common basic functions, elements and modules. The selection of ready-made components from libraries is itself nothing new. A special feature of the PAS4000 is that these components have been assigned “properties”. These allow the parameters for the required functions to be set simply. This is a particular benefit in terms of the standardisation of functions: previously the user had to ask himself how many functions he could bundle into a block without adversely affecting clarity. In practice the result was either a vast number of blocks, or too few blocks with a vast number of parameters. With PAS4000 it’s different. Here the user can create his preferred components, establishing a user level for their application; MAY 2018 | www.engrreview.com
this is then used to select the various functions. As a result, only the function is visible as a parameter; the component itself hides any complexity and remains easy for the user to manage.
Parallel engineering The use of components has an additional advantage: programming and hardware design can be split and can be run in parallel, not in sequence as before. It’s common practice for the software development only to start once the machine specification has been established and the initial electrical circuit diagrams are available. If you think and design mechatronically, the processes can be split and run in parallel. As soon as the machine functions are standardised by creating components within libraries, the overall structure of the machine you wish to build can ultimately be designed with just some initial information. The detailed function of a component can be established later via the individual properties. The components that the machine will require can be roughly deduced from the initial project approval of all the faculties. Detailed functions can be defined retrospectively via the properties.
Modules communicate A considerable amount of work is in-
volved in establishing and maintaining communication between subscribers on a modern machine network. If you consider that mechatronic modules are also hardware modules and therefore include control intelligence in each module, then communication between modules, or rather between module control systems, becomes a key issue. With PSS 4000, the communication setup is no longer explicit, but implicit. Firstly, all information is known and accessible equally to all network subscribers. Secondly, the communication channels of the control modules and individual modules are known to the whole project and are set up independently by the tool in accordance with the assignment, i.e. program distribution.
Summary The mechatronic approach places increased demands on the control solution. That’s because changes in individual plant sections have farreaching effects at control level, because program structures at central points of the control system need to be modified. That’s why automation of the future demands solutions that are able to distribute control intelligence and guarantee that the necessary networking of several control systems remains easy for the user to handle. If you examine a machine’s life cycle, the benefits of a mechatronic approach become clear, particularly in the design and commissioning phases.
For more information, Email: info@pilz.in Website: www.pilz.in
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Climbing with maxon drives A robot able to climb transmission towers makes short work of routine checks. Equipped with powerful maxon drives, autonomous robots can go almost anywhere, to great heights or into narrow cable ducts. Fig. 4: Two maxon RE 40 motors are used in the climbing robot together with planetary gearheads. © 2014 maxon motor ag
Fig. 1: HighStep Robo in Action © 2013 Highstep Systems AG
A
technician is standing at the foot of a transmission tower, looking up. There is urgent maintenance to be done. In earlier times he would have needed to climb up the tower himself, but no longer. Today, he uses his tablet computer to control a small robot, which slowly rides up the transmission tower on a rail. Equipped with a swiveling camera, the robot sends images and videos to the tablet in real time. This allows the technician to quickly identify and eliminate problems. However, the applications of this robot are not limited to transmission towers. It can also be used to combat fires in cable ducts, wind turbines, or buildings. For this purpose, it can be equipped with a modular fire
Fig. 2: View inside the robot with maxon drives visible. © 2014 HighStep Systems AG MAY 2018 | www.engrreview.com
Fig. 3: The maxon ESCON 50/5 servo controller. © 2014 maxon motor ag extinguisher cartridge. As a fire-fighting robot, it can go on patrol to automatically detect and extinguish fires. The Zurich-based engineering company HighStep Systems AG developed the HSS Robo II to make the daily work of technicians easier. The HighStep Robo is electrically powered and moves along a vertical or horizontal rail. Inspection and monitoring of transmission towers are only two of many possible fields of application. As long as it has a HighStep rail to ride on, the robot can go almost
anywhere, to can reach great heights or travel through narrow cable ducts. With its integrated control module, it can be used to carry out a range of tasks, either by remote control or autonomously. The control is implemented via a browser and optimized for all devices, including desktop and tablet PCs, as well as smartphones. Power is supplied from rechargeable battery with a capacity for up to 1.5 hours of operation. The robot is equipped with various sensors whose functions include collision protection and monitoring the battery status. Powerful drive on four wheels The robot is driven by two 150-watt maxon RE 40 motors with planetary gearheads. Due to its high motor power, the robot is able to carry loads weighing up to 60 kilogram. maxon RE motors are energy-efficient DC motors with an efficiency of more than 90 percent. The brushed motors use ironless windings and neodymium magnets for maximum performance in a very compact format. Precise control is provided by the maxon ESCON 50/5 servo controller. This high-performance controller can be configured via USB using the graphic user interface of the ESCON Studio software, which makes it very simple to operate for the end user.
For more information, Website: www.maxonmotor.in
194 TECH TRENDS
MRS1000: 3D Multi-layer Laser Sensor from SICK Powerful Technology in a cost-efficient device which can detect on four layers at one time
T
he MRS1000 simply offers more. With its integrated field evaluation, the 3D LiDAR sensor, also called 3D laser scanner, can detect on four layers at one time. It can therefore be used for a variety of applications and reduces your storage costs and expenditures for different variants – and all this without restrictions on measurement accuracy. Equipped with modern HDDM+ technology, it evaluates three echo signals and always ensures stable and detailed measurement results with up to 165,000 measurement points per second, even under adverse ambient conditions. The reliability of this device, packaged in housing with enclosure rating IP67, expands its performance range with the “outdoor” dimension, thereby increasing its
MAY 2018 | www.engrreview.com
flexibility in use.
More layers for more performance The MRS1000 stands out due to its high performance. It allows for scanning over four spread-out layers at a horizontal aperture angle of 275°, and can even measure at different angles nearly simultaneously. The layers are arranged horizontally, one on top of the other, and fan out from the sensor. At a distance of 20m, for example, they cover an impressive height of 2.70m. The fields can be easily configured on one plane and projected on the other planes. The MRS1000 therefore has a much more detailed level of visibility than a 2D LiDAR sensor. The MRS1000 can not only detect
in two dimensions, but can also measure in three dimensions using the additional layers. The SOPAS ET configuration software or a web server is used to display the data. More data on several planes in a three-dimensional space results in high coverage and greater reliability. With its angular resolution of 0.25° and at a 50Hz sampling rate in four layers, the MRS1000 detects up to 55,000 measurement points. With three echo values, a total of up to 165,000 measurement points are available per second.
Target Applications Navigation support When maneuvering and navigating,
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196 TECH TRENDS
or road control posts. Benefits More detected data in several dimensions results in higher reliability in object detection (55,000 ... 165,000 measurement points per second). Thanks to HDDM+ technology with multi-echo evaluation, high availability is possible, even under unfavorable ambient conditions such as rain, snow, dust or glass panes. the MRS1000 provides support with simultaneous measurement on up to four planes. In this way, it can detect objects lying on the ground or protruding into the path. Benefits More measurement data in several dimensions results in extremely high object detection. High economic efficiency thanks to outstanding weather resistance Monitoring in traffic management Due to its excellent outdoor capabilities, the MRS1000 is perfectly suited for reliable traffic monitoring at toll stations
MAY 2018 | www.engrreview.com
Building safety and security and access control The MRS1000 delivers reliable measurement results for perimeter protection, object protection and access control when protecting indoor and outdoor areas. Benefits Fields that are easy to teach in save time during setup. A combination of field evaluation & measured data output makes it possible to cover various applications with only one sensor. Smooth processes are essential in high-
bay warehouses. Free storage spaces must be filled quickly and without complications. The MRS1000 enables exact positioning of transport forks in automated guided vehicle systems (AGVs), making collision-free movement into a free space possible. When moving backwards, the MRS1000 detects objects protruding into the space with its several scanning layers, ensuring reliable collision protection.
The MRS1000 can not only detect in two dimensions, but can also measure in three dimensions using the additional layers.
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198 TECH TRENDS
Industry 4.0: Implications and applications In the present industrial environment that is buzzing with the concept of Industry 4.0 and how it can become an integral component of the production and business plan, Dayanand Dalvi, Managing Director, Prologic Mechatronics (P) Ltd., tells Huned Contractor of its pros and cons
I Dayanand Dalvi, Managing Director, Prologic Mechatronics (P) Ltd.
MAY 2018 | www.engrreview.com
n 2015 I had an opportunity to attend and present the success story of a company that was able to claim that ‘Make in India’ is definitely a possibility. The fact that today products manufactured here are meeting the most stringent global standards and that we are able to export such products to developed countries with the ‘Made in India’ tag speaks volumes about our capabilities. That was the first time many of us heard about the new concept
of Industry 4.0. As we learn more about the applications of Industry 4.0, one thing I can say is that this fourth industrial revolution, in comparison with the earlier ones, is an extension of internet-based technology as applied to our manufacturing setups. As such, there is no need to discard our existing infrastructure and make totally fresh investments to be able to comply with the standards laid down by Industry 4.0.
200 TECH TRENDS
Industry 4.0 is all about optimization of smart, flexible supply chains, factories and distribution models where machines capture and convey more data via machine-to-machine communications and to human operators. All this aims at enabling businesses to make quicker and smarter decisions while minimising costs. One can recount here the story of the Indian automotive manufacturing companies which made heavy investments during the period of 2006 to 2012. While this was being done, many of them partially or completely missed the fact that the requirement was actually for shorter PLM cycles and subsequently flexible manufacturing setups to cater to the fluctuating demands from customers, especially the middle class segment of buyers who were undergoing a positive financial transition, leading to more buying power. Considering the above facts we need to understand our strengths and weaknesses and accordingly choose the right kind of investments for implementing Industry 4.0. The first and foremost important aspect is awareness. The right step is being taken by many large organisations that have been hosting seminars on Industry 4.0 so that clear-cut and relevant information percolates down to all those engaged in manufacturing activities. Some of the recent seminars that I attended on this topic included those organised by companies like Rockwell and Siemens
MAY 2018 | www.engrreview.com
as well as the Confederation of Indian Industry (CII). A common point to note in Industry 4.0 is that it starts with the connectivity of the various elements in the manufacturing chain, beginning with decision-making at various stages as well as collecting relevant data so that channels can be established for product to machine to human communication. This is what helps to improve the automation level, bringing into place a tracking system that envelops both the pre and post processes of production. For instance, existing manufacturing systems that engage power and friction free conveyors, floor conveyors, etc. can be easily upgraded by adopting RFID or similar technology so that a bottom layer of communication is initially established. Once this is done, the system can be used for any type of tracking analysis besides automation of the system. Smart sensor technology calls for new investments and quantifying it will be very difficult but if we network all the VFD devices along with the PLC inputs and outputs, there is a good amount of connectivity that can be obtained for our needs. Therefore, to reiterate, there is no need for a complete transformation of the existing plant to a smart network. The first stage should be the implementation of networking all the control levels without replacing the existing hardware. The challenge lies in the complicated nature of business
today that demands multi-location connectivity across the country, and perhaps the globe. We are forced to match our internal IT infrastructure with that of other players. Unfortunately, our network readiness in India is still poor and in the Network Readiness Index, India stands at 91 out of 136 countries. This implies that we have a long way to go for cloud analysis and IOT for each and every aspect of Industry 4.0 Another aspect that is brought into play when we talk of Industry 4.0 is the use of robotics. Whether this will replace human labour is an issue that needs to be studied seriously. The situation in India is different than those of many developed countries. For instance, the population in Germany is ageing with the median age at 46 years. The ageing population alone is expected to create a shortage of 1.8 million workers by 2020. Long-term prospects also look dim as the number of people aged 20-65 is expected to shrink by 7% by the year 2030. Meanwhile, India will have the largest number of people in the working age group of 15-59 years; half of Indiaâ&#x20AC;&#x2122;s population is already below 25 years of age. From 2010 to 2030, Indiaâ&#x20AC;&#x2122;s total working-age population is poised to rise from 749 million to 962 million, accounting for about 28% of the increase in the worldâ&#x20AC;&#x2122;s total working-age population over the period. Therefore, we need to ascertain our needs and carefully choose the implementation targets when it comes to Industry 4.0.
202 TECH TRENDS
Honeywell’s new visualization technology increases Experion® Batch provides operators with improved visibility, simplified maintenance and faster validation
H
oneywell Process Solutions (HPS) recently introduced a control technology solution that increases productivity for batch operations and speed-to-market of batch products by allowing operators to “look ahead” into their processes and see an intuitive and comprehensive timeline of every task required to complete a product batch. Honeywell’s Experion® Batch, uses patent-pending visualization technology to provide batch automation processes with the benefits of distributed control capability. This approach provides operators with insights into upcoming events or potential delays, which make it easier for them to conduct multiple tasks, take appropriate actions sooner and adjust next steps accordingly. It also makes operations less critically dependent on individual operator experience, which will help manufacturers overcome skill gaps at a time when more veteran operators are retiring. “Many operators currently say they don’t have enough visibility into their batch processes,” said Matthias Maaz, HPS director of pharma and specialty chemicals. “Not knowing what tasks are coming when or being unable to foresee delays can lead to reduced production. Experion Batch solves this issue and allows operators to do more with less.”
Designed for specific industries Experion Batch is designed for industries such as pharmaceutical, specialty chemical and food processing, where manufacturers are challenged to increase operator efficiency and product quality MAY 2018 | www.engrreview.com
while using fewer resources to reduce costs. The technology simplifies ongoing maintenance by eliminating the need for a centralized, dedicated batch server. This provides added benefit to customers by enabling engineering and maintenance personnel to take a unit controller out of service without affecting other units. Experion Batch also allows plants to easily and quickly transition from recipe testing to execution while reducing testing and validation efforts, and it is aligned with international batch standards ISA S88 and IEC 61512-1. “Industries using batch software management solutions are characterized by increasingly complex production
processes, more multi-product lines and increasing numbers of recipes,” said Janice Abel, principal consultant, ARC Advisory Group. “Product innovation and speed to market are vital to the success of these manufacturers. The trend for batch manufacturing is toward real-time manufacturing, which requires closer coordination between the batch and control system software and sensors, and improved operator visibility into the process. Any solution that can improve visibility into what has happened, what is happening now, and how the operator can anticipate subsequent actions should be of high value to batch manufacturers.”
A NEW ERA OF SAFETY.
Since the invention of the light curtain, SICK has spent more than half a century developing pioneering innovations for a safer industrial world. The market leader for safety technology is now once again entering a whole new age with a new generation of safety laser scanners, light curtains, switches, and encoders: microScan3, deTec4 Prime, STR1, and DFS60S Pro. Whatever angle you approach industrial safety from, there are common aims: to set new standards for safety and productivity and to enable customers to implement pioneering solution concepts their way. We think thatâ&#x20AC;&#x2122;s intelligent. www.sick.com
AZ_Safety_SICKinsight_EN_20151113.indd 1
16.11.2015 14:32:51
204 TECH TRENDS
Pepperl+Fuchs’ I4.0 Solutions for Day-to-Day Production Interaction between Sensor Technology and the Data Cloud
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t the Pepperl+Fuchs stand, visitors to Hannover Messe can view their likeness as a digital image and experience production in lot size size one. Visitors can scan themselves in 3-D and have the image printed on the front page of a trade fair magazine. With the help of a digital twin, the production process on a sheet metal bending machine will be simulated and the results used live for optimization in response to the differing properties of various raw materials. As part of its “Solutions Park”, Pepperl+Fuchs is presenting two new exhibits at the trade fair, in which integrated processes in line with Industry 4.0 standards will be demonstrated in real time. With the company’s “Connected Customization” concept, production in lot size one can be experienced at first hand: Visitors at the trade fair will be scanned in 3-D from head to toe by six 2-D LiDAR MAY 2018 | www.engrreview.com
sensors from the R2000 series. The contour data will then be available in a standard data format for further processing across the world on the NeoNeon cloud run by Neoception, a subsidiary of Pepperl+Fuchs. At the show, the data will be converted into an image and printed onto the cover of a personalized trade fair magazine, but it can also be used as the basis for producing a 3-D image anywhere in the world.
The Digital Twin Concept With the “Digital Twin” concept, visitors to the stand can configure their chosen product from a piece of sheet metal. As part of the demonstration, the data will be transferred to one of Austrian manufacturer Salvagnini’s sheet metal bending machines, which will immediately start production of the individual product. To make this possible in lot size one without bending tests, the process must
be optimized for each batch of material since the bending properties of sheet metal can vary significantly. To do this, the behavior of the actual metal sheet is analyzed at the beginning of the bending process and aligned with a digital twin of the metal and the bending machine developed by the Linz Center of Manufacturing (LCM). The adjustment parameters are then calculated and transferred to the machine during the on-going bending process. The machine is equipped with inductive positioning systems and ultrasonic sensors made by Pepperl+Fuchs. For quality control purposes, the contour of the finished product is checked with a light section sensor from the SmartRunner Matcher series.
For more information, Website: www.pepperl-fuchs.com
206 TECH TRENDS
Just the right dose of intelligence
Nothing herein shall constitute an offer to sell, or a solicitation of an offer to buy. The ACOPOStrak product is not available for sale into the United States of America until September 2018. Hybrid transport makes personalized mass production profitable At the Hannover Messe, B&R showed for the first time how ACOPOStrak can be combined with convention-al conveyor belts. This brings the flexibility of the intelligent ACOPOStrak track system together with the low cost of a conveyor system – the perfect recipe for more cost-effective mass customization.
Seamless shuttle hand-off One intelligent station on the path through the production line is all it takes to create a mass customized product. Product transport is handled almost entirely by low-cost conveyor belts – except for the one sta-tion where the products are personalized. That’s where the intelligent ACOPOStrak comes into play. Since both systems use the same
MAY 2018 | www.engrreview.com
guide rails, the transitions between them are seamless.
Mass customization for brownfield plants ACOPOStrak combines the motor and electronics into a single unit with the power electronics and a power-ful processor integrated right in the motor housing. No additional inverters or motion control units are re-quired, making the intelligent transport system extremely compact. Thanks to the modular design, it is easy to integrate ACOPOStrak segments of various lengths into an existing plant.
About B&R B&R is an innovative automation company with headquarters in Austria and offices all around the world. On July 6,
2017, B&R became a business unit of the ABB Group. As a global leader in industrial automation, B&R combines stateof-the-art technol-ogy with advanced engineering to provide customers in virtually every industry with complete solutions for machine and factory automation, motion control, HMI and integrated safety technology. With Industrial IoT communication standards like OPC UA, POWERLINK and openSAFETY as well as the powerful Automation Studio software development environment, B&R is constantly redefining the future of automation engineering. The innovative spirit that keeps B&R at the forefront of industri-al automation is driven by a commitment to simplifying processes and exceeding customer expectations.
Website: www.br-automation.com.
208 INDUSTRY SPEAK
We ended FY 17-18 with a very strong order booking: Rushil Shavo, Shavo Technologies Q. How was the year that went by for your organisation? FY 17-18 was a difficult year for us with sales ending approximately flat as against the previous year but we ended with a very strong order booking for FY -18-19 as we saw things pick- up in the last Quarter. Happily on the strategic front we were able to make considerable progress with many initiatives including moving to a brand new 7500 Sq. Ft facility.
Q. What are the innovations you could showcase recently as a trendsetter?
Mr, Rushil Shah, Managing Director, Shavo Technologies Private Ltd.
We have many new and innovative solutions across our verticals but the most recent have been the release of a new line of Aluminum and Stainless steel Air Motors and also an industry first “ION WASH” system for 3D Parts and components. The new MVP range of Air Motors will allow us to get into the Sanitary mixing market and these units offer industry leading power-toweight ratio, operating efficiency and some of the lowest noise levels. Our revolutionary components cleaning system called “ION WASH” that can now offer an extremely cost -effective and consistent cleaning option for 3D components that are traditionally cleaned manually with Air Guns. We believe, this system has excellent potential in automotive, medical as well as Aerospace and Defense areas.
Q. There’s always a better way. How did you prove this axiom? Strangely this is an axiom that is now front and center across the company as a part of our strategic plan to look at all our processes, specially customer touch point processes. We have been reviewing each and every process always
MAY 2018 | www.engrreview.com
bearing in mind that there is a better way. We believe, this strategic initiative will bring / lay the foundation for our growth . We are working on this axiom in a collaborative way with external input as well.
Q. What are the dynamics of your industry and what measures do you take to stay ahead? As we operate primarily in the niche and customized area with our solutions across all our vertical, the key focus is always on innovation and customization .Customers today are always looking for value added services from their partners and towards this endeavor, we constantly strive to provide new solutions, new products which will ensure we remain relevant and continue to thrive in an ever more competitive market.
Q. What are the value additions you envisage to keep up your brand promise and to delight the customer in a competitive environment As a company working in the niche high technology area, we are committed to offering advanced controlled Technologies through value driven engineering and customized solutions. In an effort to remain the most preferred and innovative partner to our customers. In addition to innovative solutions, alluded earlier our focus is on customer retention through quality and service, on time delivery through robust processes and developing a process driven on motivated work force. We believe Shavo is where reliable engineering, advanced technology and ethical conduct come together to provide the best value solutions for our customers.
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210 TECHNOLOGY
Tested igus tribo-polymer bearings for aircrafts Lightweight plastic plain bearings approved after fire tests by independent testing institute
F
ive iglidur high-performance polymers now officially comply with the fire safety requirements of the US Federal Aviation Administration (FAA) for aircraft interiors. Areas of application for plain bearings made of these materials are, for example, bearing points in seats, tables and doors. The maintenancefree bearings ensure a light, safe and lubrication-free solution. Lightweight, quiet and fail-safe - these are some of the key criteria for aviation components. Interior components of airplanes also require compliance with strict fire safety standards. The plain bearing materials iglidur G V0, iglidur X, iglidur A350, iglidur H and iglidur J350 of the motion plastics specialist igus have now been positively tested by an independent test institute in accordance with the fire test FAR CS 25.853 App F, Part 1a 1 (ii). The five plain bearing materials are also rated V0 according to UL94, making them the optimal solution for moving applications in aircrafts, for example in fold-out tables, adjustable seats or also in hinges of doors and luggage compartments.
MAY 2018 | www.engrreview.com
With these five materials, designers of interior equipment in aircrafts have the suitable iglidur materials for all plain bearing applications: the cost-effective all-rounder iglidur G V0, the FDAcompliant iglidur A350, the iglidur J350 and iglidur H with exceptionally low moisture absorption all the way to iglidur X, the high tech problem solver.
iglidur plain bearings: a lubrication-free and lightweight solution Like all igus products, iglidur plain bearings operate completely without external lubrication. Instead, solid lubricants homogeneously engrained in the material ensure silent and smooth operation. This gives users several advantages - first, they save elaborate maintenance work and costs through regular re-lubrication, second there is no additional effort during assembly and, third, the components always remain clean, which is an important criterion particularly in aircraft interiors.
Advantages compared to metal bearings - every gram counts in the air Compared to metallic alternatives, igus
iglidur bearings are up to seven times lighter, which is crucial in the aerospace industry, where every kilogram saved pays off directly in range or efficiency. Last but not least, they are cheaper than metal bearings and also corrosion-free. In contrast to metal bearings, they are more flexible, which not only simplifies assembly and helps to minimise noise, but also makes the bearings insensitive to impact and edge loads. A big advantage especially in applications such as folding tables on aircraft seats. With the high-performance plastics from igus, savings are three fold: in weight, maintenance and price. In addition, within 50 materials users can find a comprehensive solution using numerous materials that meet the various legal and industry-specific regulations. Whether FDA and EUcompliance for the food industry, for drinking water contact, the tobacco industry or even general and industryspecific fire protection standards such as for aircraft or railway technology. Users always find the right bearing.
For more information, Website: www.igus.in
TECHNOLOGY 211
New vacuum generator from Schmalz: Creating a vacuum without compressed air The electrical vacuum generator ECBP from J. Schmalz GmbH represents a new generation of intelligent vacuum generators that do not require compressed air. The ECBP has an integrated interface for connection to grippers and robots, and is particularly suited for use on lightweight robots in mobile robotics as well as for stationary handling tasks.
T
he electrical vacuum generator ECBP is ideal for handling airtight and slightly porous workpieces. It features an integrated speed control function, which regulates the power of the pump to suit the process or workpiece: Moving porous workpieces such as cardboard requires considerable suction capacity and thus considerable energy. Airtight materials, on the other hand, require less power, meaning the user can reduce the speed. This degree of flexibility makes the vacuum generator extremely energy efficient. As the vacuum is generated without compressed air, and thus the accompanying hosing, the ECBP is particularly useful in mobile robotics,
fully automated small parts handling as well as for stationary handling tasks. Different grippers from the Schmalz VEE modular system can be attached simply and easily via integrated flanges. Connection to lightweight robots from different manufacturers works in the same way.
Ability to monitor using condition monitoring function Via a data interface, the ECBP provides the user with energy and process data via IO-Link from the machine to the cloud. The condition monitoring function recognizes deviations in the vacuum supply, for example, thus reducing faults and downtimes. This considerably increases the reliability of the system for the user. Furthermore, the user has various options for adapting the pump capacity to the handling process: For example, the ECBP can be parameterized directly on the device, using an NFC-enabled mobile terminal or via IO-Link in the control center. Thanks to the
plastic housing, the ECBP weighs just 700 grams and is designed in such a way that there are no interfering contours. The electrical connection to the pump is established via an 8-pin M12 connector. The maximum suction capacity is up to 12 liters per minute at a maximum current strength of 0.7 amperes.
For more information, Website: www.schmalz.com
www.engrreview.com | MAY 2018
212 TECHNOLOGY
Single stage NORDBLOC.1 helical gear unit NORD DRIVESYSTEMS has extended its successful NORDBLOC.1 series with a single stage gear unit for applications with high speeds and torques.
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he new single stage NORDBLOC.1 helical gear unit from NORD DRIVESYSTEMS was specially designed for applications with high speeds and torques. The gear unit is especially robust, efficient, quiet and compact. The new NORDBLOC.1 helical gear unit features ultimate efficiency, high torsional rigidity, low running noise and long service life. In addition, they also meet even the most stringent hygiene requirements thanks to their wash-down design. The innovative gear units do not have any separating joints or closing caps. This increases the stability of the product and at the same time provides a smoother surface on which neither liquids nor solid materials can accumulate. The FEM-optimised UNICASE housing ensures maximum strength and rigidity. In addition to increased rigidity the internally reinforced design also ensures especially quiet running. All bearings and seal seats are contained within the casing, eliminating joints which can weaken the housing and allow oil leakage. Bores and mounting faces are machined in one step, enabling extremely precise tolerances â&#x20AC;&#x201D; thus ensuring accurate positioning of gear teeth, bearings and seals, and longer life for all components. The housing is made from high strength,
MAY 2018 | www.engrreview.com
corrosion resistant aluminium and is therefore especially lightweight and robust. Additional protection is provided by the optionally available nsd tupH surface treatment. The smooth, easy to clean housing makes the NORDBLOC.1 gear unit particularly suitable for users from hygienically critical sectors such as the food or pharmaceutical industries. The gear units are generously dimensioned and can withstand large radial and axial forces. A particular benefit of the large bearings is the larger diameter of the internal shafts, which increases the bearing strength. The gear wheels are made from case-hardened steel and permit high short-term overloads. The new NORDBOLOC.1 products are available in five sizes with motor powers from 0.12 to 7.5 kW for output torques of up to 280 Nm. All variants are available as flange mounted (B5 or B14), or foot/ flange mounted versions. Options for IEC and NEMA motor mounting as well as a wide range of equipment variants for shafts, bearings and lubrication can be flexibly implemented.
Benefits Robust, efficient, quiet and compact â&#x20AC;&#x201C; with the single stage NORDBLOC.1 helical gear unit, NORD has created a reliable, robust and economical drive solution
for pumps, mixers and fans, as well as for conveyor technology applications.
About NORD DRIVESYSTEMS NORD DRIVESYSTEMS develops, produces and sells drive technologies with around 3.600 employees, and is one of the international leaders in the industry. In addition to standard drives, NORD supplies application-specific concepts and solutions, even for special applications, for example with energy-saving drives or explosion-protected systems. Gross sales amounted to approx. EUR 630 mn in the 2017 business year. The company founded in 1965 now has over 36 subsidiaries worldwide. The closely meshed sales and service network ensures optimum availability for short delivery times and customer-oriented services. NORD produces a wide variety of drive units for torques from 10 to 200,000 Nm, electric motors with powers from 0.12 kW to 1,000 kW as well as the necessary power electronics in the form of frequency inverters and servo controllers. Inverter solutions are available for classical installations in the switch cabinet and for decentralised and fully integrated drive units.
For more information, Website: www.nord.com
Simply ergonomic. Conveying, sorting, distributing – Schmalz’s vacuum lifters make internal material flow easy, efficient and ergonomic.
WWW.SCHMALZ.COM/JUMBO T: 020 40725500 Schmalz India Pvt Ltd · EL 38, J Block, MIDC, Bhosari, Pune 411026 · schmalz@ schmalz.co.in
216 INDUSTRY SPEAK
We are witnessing the beginning of a landscape shift in Warehousing infrastructure: Armes Maini processes and operations. Our systems are designed in such a way that there is no space wastage. Space will be optimized to store products and to operate MHEs. We strive and use every inch of the available area.
Q. How do you make use of technology to provide contemporary storage solutions?
Shreyas Shastry, Manager - Marketing Armes Maini Storage Systems Pvt. Ltd
Q. Is Armes-Maini a trendsetter in providing Storage Solutions? If so, what are the trendsetting solutions you have provided recently? By design, our products have always been a trendsetter. Before drawing out any solution, we get an in-depth understanding of the ground-level purpose i.e. for what and how our products will be used on a daily basis. This information is the key for us to identify opportunities/areas to innovate upon. We, recently, designed a solution for one of our major customers. It was a design that was never attempted before and we are very proud of our team for successfully executing it on such a large scale. It’s creative, efficient, functional and the first in India.
Q. What’s your source of inspiration for innovation? Our clients are our biggest source. After all, their products, process and people are the ones that use our systems day-in and day-out.
Q. How do you make optimum use of space at customer end? Understanding the client location is critical. Once we begin engagement, our teams understand everything there is about the client - their location, products, MAY 2018 | www.engrreview.com
We are witnessing the beginning of a landscape shift in Warehousing infrastructure. Businesses are planning for 1020 yrs ahead and as is the case with most things today, technology implementation in material storage is also beginning to grow at a very rapid pace. The levels of customization are endless. We have systems that can reduce floor space utilization by up to 90%; systems that require extremely minimal human intervention; tons and tons of materials can be moved by just a press of a button. This was unheard of just a decade ago in India.
Q. Would you say you offer end-toend solutions for modern warehousing? Yes, we do.
Q. What does your product basket look like? We can categorize our product basket into three types: Static, Semi-Automated and Fully Automated solutions.
Q. Could you throw some light on your manufacturing facilities and wherewithal?
- Bangalore in India, Vicenza in Italy and in Bosnia. We have all the required equipment that makes us capable of undertaking ambitious projects.
Q. How do you contribute to enhance operational efficiency, speed and accuracy in handling and storage of materials? That’s the whole objective of the game, isn’t it? If we cannot contribute to that, then our whole purpose is lost. As mentioned earlier, understanding what your client does from start to end is what finally helps us in adding value to their overall efficiency.
Q. What’s your R & D busy with at the moment? Any new products in the anvil? In this industry specifically, R&D is always busy because no two customers are alike. Yes, we are excited about our new Radio Shuttle for Pallets - FLEXY. It is a smart shuttle that has sensors to give the operator all kinds of information. It’s a Semi-Automated solution which can be a gateway to full-fledged automation.
We have 3 main manufacturing hubs
Q. What’s the difference Armes-Maini has made to the manufacturing sector? We believe we are in a growing stage. We measure our success one customer at a time. Yes, we have made some significant difference to our clients and that’s what we want to look at right now.
®
LAYHER SCAFFOLDING – THE ORIGINAL. // CUT COSTS, IMPROVE SAFETY, INCREASE EFFICIENCY.
The Layher Group is a family-owned company producing highquality scaffolding systems in Germany for more than 60 years. Layher is present worldwide in more than 30 countries. The products are used for building and construction, in all kind of industries like chemical plants or power plants, at shipyards and offshore. Due to innovative products, superior technical solutions and Layher‘s absolute customer orientated service package Layher has become the standard in scaffolding systems worldwide. Layher Scaffolding Systems Pvt Ltd Corp. Office 234, Ansal Chambers - II, 6, Bhikaji Cama Place, New Delhi - 110066 Phones: 91 11 26 16 21 85 / 86, Fax: 91 11 26 16 21 83, Mail: info@layher.co.in Branch Office - Scaffolding available on stock 1/A Dan Udyog Sahakari Sangh Ltd, Piparia, Silvassa - 396230 (U. T. of Dadra & Nagar Haveli) Phone: 91 26 02 64 00 46, Fax: 91 26 02 64 00 47
www.layher.co.in
218 COMPANY PROFILE
Maruthi & its customized materials handling solutions
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n automobile engineer starting a materials handling business? Yes, that’s precisely what Mr. S.S. Pillai did way back in 2000. But he had had 15 years’ experience in a materials handling company as a Production Incharge before relinquishing the office and deciding to do something on his own. That’s the beginning of Maruthi Handling Equipments based in Coimbatore, the company that has carved a niche for itself in offering in-plant materials handling solutions. Mr. Pillai remembers that the first product he came up with was a Pallet Truck. Then he made a Manual Stacker and Semi Electric Stacker, all in quick succession. Today Maruthi offers a whole range of materials handling equipment which includes Pallet Trucks, High Lift Pallet Trucks, Manual Stackers, Semi-Electric Stackers, S.S. Pallet Trucks, Pallet Trucks -Paper Roll Model, Floor Cranes, etc. “We have 350 plus medium size customers. Most of them come to us again and again with their new requirements. They are quite happy with our quality products and our prompt service,” says Mr. Pillai. Maruthi products go predominantly to textile & dyeing units, chemical plants, pharma, paper and engineering industries – all for in-plant materials handling. The company has developed a Stainless Steel Pallet Truck for chemical and pharma plants where hygiene and contamination control in handling are of paramount importance. The company has also come out with Pallet Trucks with weighing scales which can weigh payloads up to 3 tonnes. Maruthi has its manufacturing facility in Neelikonampalayam, Coimbatore which is ISO certified. Quality is a watchword at Maruthi. At least 25% of its products are custom-built to meet specific needs of the customer. “We closely interact with the customer, understand his application and then MAY 2018 | www.engrreview.com
develop a product to suit his needs. Since reliability is the fulcrum of materials handling products, we pay utmost attention to the selection of the right material of construction. When it comes to fabrication, we use MIG welding for obtaining sound, flawless welds. We make doubly sure of the strength of the components like the chassis which is the backbone of the equipment which has to handle load,” explains Mr. Pillai. The company also has an efficient set-up to attend to service calls, if any. “When there is a problem, we attend to it promptly and see that the customer’s pain point is addressed with least delay so that productivity is not hampered, “ reveals Mr. Pillai. No wonder Maruthi is taking a premium for its quality materials handling products which are precision engineered to perform in tough work environments. – P.K. Balasubbramaniian
ONMENT VI R EN
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OFFERS Bag House Dust Collectors
NOW Introducing Revolutionary Screening Solutions to Handle Extreme Moist Materials For Ultimate Savings in Power Consumption & Most Economical Structural Design
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(Joint Accreditation System of Austraiia and New Zealand)
ISO 9001:2008
such as • The Power Consumption is Much Less • Longer Life of Screen Deck. • Smaller screen size / lower angle of inclination resulting in economical structural designs.
S2640303IN
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ENGINEERING REVIEW |
ISO 9001 : 2008 CERTIFIED CO
JAS-ANZ
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YEAR
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• Bulk Material Handling Systems • Samplers & Sampling Systems. • Dewatering, Resonance & High Frequency Screens. • Aggregate crushing & sand making plants & equipments such as Jaw & Cone Crushers, Vertical Shaft Impactors and Vibrating Screens (Single & Double Shaft). etc. etc.
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1990-2015
Y E A R S
of
Excellence
©
(Joint Accreditation System of Austraiia and New Zealand)
ISO 9001:2008
20, Community Centre, Mayapuri, Phase-I, New Delhi-110064 Tel: +91-11-2811 5453, 2811 5745, 2811 3383 Fax: +91-11-2811 6850 E-mail: masyc@masycproject.com Website: www.masycproject.com
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CLIFTON 09873425233
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220 INDUSTRY FOCUS
Jay Equipment : Keeping pace with technology transformation
Mr. Premal Karelia Managing Director Jay Storage Solutions Pvt Ltd
Mr. Arvind Karelia- Chairman Jay Equipment & Systems Pvt Ltd
Q . Being the key player in the industry, please brief us company’s journey from inception and share some of the milestones achieved? Jay Equipment & Systems Pvt Ltd was established in the year 1984 to manufacture and supply of Material Handling Equipments and Storage systems. And over the journey of more than three decades was a very exciting, as we have developed wide variety of products through our inhouse R&D capabilities. And accordingly over the period the company has expanded into the wide spectrum of product range from manual range to fully battery operated to highrise stacking equipment’s & racking systems & also into the automated storage & retrieval systems.
MAY 2018 | www.engrreview.com
Mr. Nimesh Karelia Managing Director Jay Equipment & Systems Pvt Ltd
Q. Please brief us about company’s infra-structure and what are the technology alliances that has been made in order to out-front the competition? Jay Equipment is one of the leading manufacturers of Material Handling Equipment with its manufacturing setup located around 30 Kms from Mumbai at VASAI, and as said earlier due to our inhouse R&D facility and our modern manufacturing setup JAY gains an advantage in MHE & SS field. With our existing setup the company is capable of executing any size of orders to fulfil our customers requirements and being the pioneer with such long experience the company is also capable to fulfil any customized requirement of our customers. And just to inform that
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we are amongst the first to design and construct state-of-the art facilities that can compete with the best in the world. We employ a team of highly qualified and dynamic professionals from the industry whose expertise will spur the business to new heights. Customer focus, trust, integrity and fairness, open communication, innovation, Speed and Execution are some of the values we cherish. We are committed to product quality and our factories all over the country comply with the international quality standards. The quality testing facilities in every factory is fully equipped with the latest testing equipments and is manned by qualified and experienced technicians.
Q. What are the products manufactured by your company? We are a one stop solution for complete set of Warehousing Equipments and Storage Systems. You name it, we have it. That is it. However, some our products range includes: Electric Stalker , Electric Dock Levelers, Reach Trucks, Scissor Lift Tables & Lifting Platforms and many moreâ&#x20AC;Ś..
Q. What is your marketing strategy for India? Developing a marketing strategy is vital to any business without which it is very difficult to generate business. The focus of our strategy is to make sure that our products and services meet with customer needs and to develop long term profitable business relationship with the customers. Keeping this view in mind, we assign sales agents and channel partners on different terms. We also participate in Trade Fairs, Exhibitions, Seminar etc to boost our brand image resulting In sales.
MAY 2018 | www.engrreview.com
Q. Product innovation through R & D is vital to be a leader in the competition. As per your opinion, how does R & D plays the role of catalyst in the success process? We are a self- contained Outfit with a full fledged R&D wing. Our aim is to strive continuously to improve products and services which we offer to our customers where R&D plays a vital role. This unit is manned by a team of highly qualified professional who put in extensive research regarding the constitution of products. This intrinsic researches allow us to meet the emerging market demands by offering client-specific needs. Furthermore, the united work of our R&D experts with other professionals enable us to add innovative formulating and testing methodologies that in turn reduce the production costs and hence are advantageous to our organization.
Q. Quality standards are bechmarked by the product performance. Please brief us how you maintain the quality norms since from solution development to implementation? We provide a series quality products that meet with all quality parameters laid down at competitive prices ensuring timely delivery. Quality has always been out prime concern and we have strictly stuck to stringent quality norms in the entire production procedure. With our dedicated efforts and in-depth knowledge, we are able to offer our products as per the ISO9001:2015 , ISO:!4000:2015 , OSHAS: 18001:2007 standards.
Q. According to you, what are the factors effecting to your business? There are some or the other factors which are always affecting the business in some or the other ways, either it may be due govt. policies, manpower,
recessions etc. But at JAY we do take all this in consideration and goal plans are prepared accordingly and to achieve our goals in long term. But at the same time our main is focus is not on the factors affecting us, but on the factors which are favourable to us. And that is the factor which helps us achieve all our goals.
Q. What are the key technological trends that are driving the industry? The material handling equipment industry growing at a very good pace, but at the same time the technology changes are becoming more advanced. And at JAY we are regularly keeping updates for all our products, and so all our products are equipped with latest technology available is the MHE segment.
Q. How do you perceive the future of the industry? The future of all industries are good in the near future, the way govt. is making efforts with the ease of doing business & implementation of GST is a very good sign for the future. But one should understand that even in bad times, business can grow, because itâ&#x20AC;&#x2122;s the thought which drives the business and not the market. And as far as MHE segment is concerned, it is expected to grow at good at good pace after 2020.
Q. What is your vision for your company for the near future? Our vision is to produce & offer world class quality products to fulfil the requirement of our customers worldwide with the latest manufacturing technology and continuous improvement in products and services. Also with all our new products which are in line to launched later this year is a part of our vision to lead the mhe segment in the coming years.
224 TECH TRENDS
Layher Allround Scaffold ideal for maintenance of Silo Layher Allround Scaffolding systems provide unique, boltless connection technique, the patented Allround joint has replaced the conventional scaffold technique By Mithilesh Kumar, Director, Layher Scaffolding Systems Pvt Ltd
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ayher the name of German Company produces high-quality scaffolding systems in Germany. Layher has worldwide presence with more than 40 sales subsidiaries. The products are being used by industries like Construction, Cement Plant, chemical plants, power plants, at shipyards and offshore.
More Possibilities - Layher Products and Services Layherâ&#x20AC;&#x2122;s present product characteristics and services help customers achieve long-term success and increase the profitability of their companies. The Layher Allround Scaffolding has been established as a synonym for modular scaffolds on the market. The Allround Scaffolding offers unsurpassed versatility to be used in construction sites, chemical industry, power plants, aircraft, shipyards, event sector, theatres and arenas.
Layher Allround Scaffolding with Aluminium platform stairway up to 54 mtr height at Cement Plant in Rajasthan, India
MAY 2018 | www.engrreview.com
Application of Layher Allround Scaffold in Cement Industries Cement silos are either part of the pro-
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duction process in integrated cement plants or they can also be the key part of distribution terminals. For the cement industry these storage silos are very important because this allows a continuous production while the cement dispatch can be discontinuous. Largest cement storage silos in the cement industry are built with diameters up to 30 m while typical silos for the storage up to 20000 t cement have typically 16 to 30 m in diameter and Height 72 m in height. It is clear that such silos require an efficient and trouble-free emptying. Accordingly highest requirements are given to overall plant reliability and practically 100% availability. To achieve a high availability flow problems have to be strictly eliminated. From the theory of flow in silos it is well-known, that this can only be achieved with mass-flow. For cement silos the central cone version has become the predominant design. On the one hand the central cone has a displacement function for the material in the silo; on the other hand several designs especially for multi-compartment designs become possible. Multi-compartment silos are used for producing special cements from a number of main and secondary cement components. Not only has the shape of the building reminded of a crystal, but also the surface of the façade. To attach the Local Scaffolder solved this task technically with the Layher Scaffolding and Technical team: section by section they adapted the scaffold to the slope of the building with various brackets on the inside and then shifted it inwards by one scaffold width. Scaffold was anchored with the help of Layher Anchoring equipment, even the increased wind loads could be transferred without putting unnecessary strain on the structure. The construction of Scaffolding for maintenance of Silo is challenging task due to wind pressure. The selection of support systems (scaffolding with permanent structure) and avoid obstructions by bracket or cable tray around the silo. MAY 2018 | www.engrreview.com
Layher Allround Scaffolding systems provide unique, bolt-less connection technique, the patented Allround joint has replaced the conventional scaffold technique especially in construction of Scaffold for Silo up-to Height 54 meter. Allround Scaffolding can accommodate all types of high loads and is the ideal system for all kinds of support scaffolding. Allround scaffolding has an efficient solution to deal with all challenges, regardless of whether they involve false work at great height or round inner scaffolding. It needs to be built in a modular scaffolding system for maintenance of Silo and high rise Industrial structure. Cement Plant have situated near the sea shore so need to take care of wind force. Anchoring is essential for the stability of the scaffolding must be continually installed as scaffolding assembly progresses. Only provide anchoring on sufficient strong components, if necessary testing the anchoring surface by pull – out tests. A check can be dispensed with if sufficient load- bearing capacity can be assessed on the basis of professional experience and the service e value of the anchoring force does not exceed 1.5 KN or in the case of reinforced concrete. Connect Horizontal Ledger with two standard couplers with very wide scaffolding structures, it must be necessary to anchor with the aid of a horizontal ledger. The selection of anchoring configuration depends on the bay width, the load on the scaffolding, Live load, wind load and the structural height of the scaffolding. As the load on the scaffold increase, the anchoring configuration must become denser in order to pass the force safely into the anchoring surface. The dense the anchoring configuration shall the lower the force on the individual wall ties.
Landing – Type aluminium Stair Access With Layher Modular stair tower, access possibilities that always fit and that
match the system. With the landing type Aluminum stair tower, it is simple to construct a 4-standard stairway tower, either integrated into the scaffolding or as a free-standing access structure anchored on the building. There is no hindrance to work on scaffolding by using Aluminum landing type stairway. Furthermore, a distinction is made between independent access structures that are anchored to the silo and access structures that are integrated into the Scaffolding. The maximum Permissible load bearing capacity of Aluminum stair tower is 2.5 KN/m2. The load bearing Capacity of Access Platform is 2.5 KN/m2. It is easy to construct up to 54 mtr height due to light weight components. Attach the necessary anchoring continually in accordance with structural requirements. Entire Scaffolding is connected with two stair tower considering all safety measures including hand rail at both side. Unlike external platform stairway access, the platform stair tower has the advantage that work being done inside the scaffolding is not hindered by people ascending or descending. Allround Scaffolding, thanks to 8 different connections possible at the Allround connector and the variable choice of angles, it is simple task to erect scaffolding around curved surfaces. Possible connections and variable angle selection, curved surface can be enclosed with scaffolding without any problem. To build economical large-diameter scaffolding, the largest possible bay widths must be planned. In systems solutions using Allround equipment, two variants have proven their worth in practice: in the first variant, only system bays are used, while the second variant uses intermediate bays. In both cases, it is recommended that at least the last bay be selected as an equalizing bay.
228 TECH TRENDS
BEKUM America introduces the EBLOW 407 DL Multi-Cavity Blow Moulding technology with 3-layer Co-Ex and magnetic quick change
Steven D. London, President and COO, BEKUM America Corporation
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teven D. London, President and COO, comments on BEKUM’s appearance at the NPE 2018 in Orlando: “Customers expect answers from BEKUM for the most effective and efficient blow moulding technology that specifically focuses on their production conditions and application. With the EBLOW 407 DL we are putting a system at the centre of our appearance at the NPE 2018, which offers an excellent price-performance ratio in the high-speed production of consumer packaging. The North American blow moulding industry recognizes that the BEKUM “07” Machine Series offers a full-range of bottle production potential - small bottles through large handled products. To specifically address the growing market need for a “high speed, bottle maker,” BEKUM has successfully introduced the 407 DL machine. This machine offers the benefits of a doubleshuttle long stroke machine platen, however, with a focus on cost-efficient production of smaller bottles, especially those for personal care products. With
MAY 2018 | www.engrreview.com
the US-built 407 D and 607 D machine models, the 407 DL will include the patented C-Frame clamp design and is available in Electric (EBLOW) or Hydraulic (HYBLOW) versions as well as Hybrid versions tailored to customerspecific needs. At NPE 2018, the EBLOW 407DL version will be demonstrated running an 8 x 100 mm CLD production of a 1-liter round, 3-layer HDPE personal care bottle in recyclable HDPE. BEKUM’s introduction of the USManufactured EBLOW 407 DL machine at NPE 2018 will focus on the following key benefits: • This machine offers the Multi-Cavity production of a double-shuttle long stroke machine, however with a focus on speed and cost-efficient production of smaller bottles • Flexibility is provided with the newly developed integrated quick mould
BEKUM EBLOW 407 DL with 3-layer Co-Ex & magnetic quick mold change
change system offering less than 15 minutes mould changes per clamping unit without the use of tools. • The use of newly developed 3-layer Spiral flow head technology for maximized middle layer HDPE PCR loading and precise circumferential wall distribution. With Electric (EBLOW) or Hydraulic (HYBLOW) versions as well as Hybrid versions, BEKUM can tailor the 407 DL machine to address specific customer requirements and operational/ maintenance staff expertise.
For more information, Website: www.BEKUM.de
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INDIA WAREHOUSING SHOW India’s leading event on redefining logistics is back in June 2018, Delhi
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ndia’s most popular, innovative and business generating show on warehousing, material handling, storage, automation, packaging and supply chain. With a successful history of seven remarkable years. India Warehousing Show (IWS) is back with yet another power-packaged edition. Scheduled to take place from June 21 to 23, 2018 at Pragati Maidan, New Delhi, the show promises to bring to you best of the industry. The USP of India Warehousing Show has always been the perfect mix of buyers coming to the show. The show hosts buyers from 3PL/4PL/5PL companies, automobile, OEM, FMCG, electronics, manufacturing units, retail companies, government departments, architects and consultants. This is an unmatchable congregation of industry leaders from these sectors in any show on logistics and thus makes IWS, the ultimate market place for warehousing, material handling and supply chain. “Size of the Indian warehousing industry (across commodities and modes) is secured at about INR 560 billion (excluding inventory carrying costs) and is now growing at over 10 per cent annually. Upping the ante of growth of this industry, it is now time to forge business critical partnerships and capitalise on the growth of Indian warehousing and logistics industry and we at India Warehousing Show, promise you to offer the same,” shares Anuj Mathur, Managing Director, Reed Manch Exhibitions. India Warehousing Show 2018 will once again bring together some loyal partners that have been a part of each edition. In addition to them, the show has some leading names as first time exhibitors that have shown keen interest in the show and are thus participating. Few of these new companies are Nitta MAY 2018 | www.engrreview.com
Corporation, Control Technics, Tonglit Autogistic Private Limited, SGS Fabrication Works, Relco Supply Chain Solution Pvt Ltd (Dayal Enterprise), Rolman Conveyors, Doorhan India Pvt Ltd, etc. The show is proudly supported by some eminent names in the industry. Indospace as Foundation Partner, Embassy Industrial Parks as VIP Partner, ESR Advisors as Networking & Awards Partner, Ascendas-firstspace Industrial & Logistics Park as Warehouse Partner, Gandhi Automations Pvt. Ltd. as Gold Partner, Kelley Material Handling Equipment India Pvt. Ltd., Infraca India Pvt. Ltd. and Nido Machines as Silver Partners. In addition, Aaj Enterprises as our 3PL Partner, Honeywell as AIDC Partner, GreyOrange as Automation Partner, Carryfast group as Bronze Partner and DeeEss Engineers as Delegate Kit Partner. Prime associations such as AIDC Technologies Association of India, SCLG Supply chain & logistics group, All India Association of Industries, Packaging Industries Association of India, Consolidators Association of India (CAI), Indian Private Ports & Terminals Association (IPPTA), Container Freight Station Association of India (CFSAI), The Air Cargo Agents Association of India (AACAI) have confirmed supporting the show this year.
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A glimpse of what India Warehousing Show 2018 will offer • Over 250+ exhibitors from across the globe will display their product and solutions at the show. Prime countries include India, Italy, Germany, Dubai, Malaysia, Switzerland, China, Singapore, USA, Japan, Taiwan and many more. • Over 80+ First time exhibitors will be displaying their latest solutions. • Over 70+ product launches by leading
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companies such as Aksh International, Anjani Technoplast, DoorHan In, Falcon Autotech (FAPL), Cargotec India, Ecoplus, Edgistify, Falcon, Great Eastern Idtech, Kelly, Nido, Pepperl+Fuchs and many more. More than 350+ live solutions of material handling, storage, racking, AIDC, automation, warehouse infrastructure solutions, software and other solutions. India’s leading intra-logistics conference, India Warehousing Summit will take place from June 21 to 22, 2018 at Pragati Maidan, New Delhi parallel with India Warehousing Show. This two-day event will hosts key industry think-tankers, speakers and session moderators leading the attending audience through a series of panel discussions, case studies and round table breakout sessions. AllCargo Logistics is the Conference Partner this year. India Warehousing Show is set to bring for its participants, Warehouse Excellence Awards. These awards are an initiative to recognise and appreciate companies that are constantly evolving themselves in terms of upgrading their technologies, equipment, automation solutions, etc. Through these accolades, the show aims to highlight and promote companies that are best in the industry. GoConnect- A hassle-free and organised business matchmaking platform for the visitors to pre-fix meetings with the exhibitors. A workshop to be conducted at The Spiritz Café on June 22, 2018 from 1630 hours onwards during India Warehousing Show 2018. Exclusive VIP Buyer programme in which leading officials and industry experts will be hosted as VIPs and offered exclusive services and access to the show.
Kemppi India Pvt Ltd, Lakshmi Towers, 2/770, Kazura Garden, First street, Neelankarai, Chennai â&#x20AC;&#x201C; 600041 Phone : +91 44 45671200 Email: sales.india@kemppi.com
31 Aug - 2 Sep 2018 Chennai Trade Centre, Chennai, India
Concurrent Show
AUTOMATFAB Expo 2018
Automovite Materials & Fabrication Expo
India’s Largest & Most Comprehensive Exhibition on
Surface Engineering, Preparation, Finishing, Coating, Environment, Corrosion Protection & Technologies
HIGHLIGHTS +
200+ Exhibitors | 6600 sqm of Display Area
Product Launches and Presentations
10,000+ Business & Trade Visitors
B2B Meetings & Networking with CEO’s
500+ Conference Delegates
International Participation & Pavilions
2 Days Conference with dedicated sessions for each sector
Training on Skill Development and Corrosion Management Technologies
1 Day Certified Training Cource by CII Corrosion Management Committee
Book your stall NOW!!!
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cutting and welding india
234 FACE - TO - FACE
India is certainly a growth market and has a great potential for welding and our business: Ville Vuori, CEO, Kemppi Oy Kemppi is a pioneer within the welding industry. The company, with a legacy of 70 years, states that its role is to develop solutions so that its customer wins in his business. Headquartered in Lahti, Finland, Kemppi employs over 600 welding experts in 13 countries and has a revenue of over 110 MEUR. Its offerings include welding solutions - intelligent equipment, welding management software and expert services - for both demanding industrial applications and ready-to-weld needs. The company has its Indian arm operating from Chennai, and has a global partner network covering over 60 countries. Kemppi recently set up a Robotic Welding Application Center in Pune with a view to working closely with Indian customers in developing and perfecting welding applications in their production shops. Mr. P.K. Balasubbramaniian spoke to Mr. Ville Vuori, CEO, Kemppi Oy on the sidelines of the inaugural function to ascertain the focus of Kemppi and the significance it attaches to India as a growth market. Excerpts: Q. The general perception in the industry is that Kemppi is a weld wizard. What precisely is your niche? Yes, we are known for our knowledge base emanating from our in-depth knowledge of software, extreme R & D focus, and vast experience. When I say vast experience, you must know that we are a technology driven company with a heritage of 70 years and a reputation for reliability, quality and technical excellence. And our niche is in optimizing the arc properties.
Mr.Ville Vuori, CEO, Kemppi Oy
Q. Whatâ&#x20AC;&#x2122;s your standing today in the welding world? If what you mean is our market share, we have a market share of 20% in Europe, and 5% globally. Our focus is on quality and not quantity.
Q. You are primarily in welding equipment. What is exciting in your offerings? I would say our X8 MIG Welder is currently the most exciting offer. This equipment unleashing the enormous potential of IoT, redefines performance, usability and welding management in demanding industrial MIG/MAG
MAY 2018 | www.engrreview.com
applications. It has the best arc characteristics for high speed and aluminum, narrow-gap, root pass, thin sheet and low spatter welding in globular transfer mode. It has precisely controlled, upgradable welding current up to 600A, and can be used for advanced MIG brazing, cladding and heavy-duty gouging as well. Coming to usability, it features fast and easy to change system and welding settings, can adjust and control welding values, and view WPS content. It uses welding guns with ergonomic handle design, and a wire feeder with ultimate user-friendliness. To speak of welding management, the equipment, the equipment has digital WPS feature which obviates printed WPSs. It enables automatic setting of welding parameters based on the WPS. It has connectivity to WeldEye welding management software modules, welding procedure and qualification management, welding quality management and welding production analysis. All in all it is a amazing product from the stable of Kemppi.
Q. How do you make welding a joy? Our whole stress is on the usability of
FACE - TO - FACE 235
our equipment. The welder is happy when the equipment is user-friendly. The welding guns are ergonomically designed. It is easy to change the welding settings to adjust and control the welding values. All controls are at his finger tips. The whole process is digitally controlled so as to avoid human error, reduce reworking and enhance productivity. We ensure the health and safety of the welder. All this contributes to make welding a pleasure and a joy!
Q. How rewarding is your spend on R & D? We are a technology driven company. R & D is an integral part of our continuing development process. We develop new machines, add new features to the existing ones, improve the existing products and processesâ&#x20AC;Ś We see that we get everything right. Sometimes it takes months, sometimes it takes 5-6 years as well. We have to have patience. We
Mr.Ville Vuori lights the traditional lamp to inaugurate the new Robotic Welding Application Center of Kemppi at Chinchwad, Pune invest almost 8% of our annual sales turnover in R & D. A machine involves not just one discipline. It involves electrical, electronics, mechatronics, power electronics, digital control, actual welding development and many other aspects. We have to get the technical content right. So to answer your question - R & D is inevitable and it is rewarding.
Q. Whatâ&#x20AC;&#x2122;s the value addition you give to the Indian customer with the launch of the Robotic Welding Application Center in Pune? The Indian welding industry is maturing. Welding as such is attaining sophistication. Automation in welding is gaining momentum. In this scenario, Kemppi, as a technology leader, has a lot to offer in terms of cutting edge solutions for robotic and automated
arc welding applications. Our Robotic Welding Application Center in Pune has been set up with a view to working closely with our customers in developing and perfecting welding applications in their production shops. Kemppi arc welding process packages are easy to install. We work in tandem with all wellknown robot brands. Our solutions can utilize all modern fieldbus protocols for communication between the robot controller and the power source.
Q. How do you look at the Indian market and its growth potential for your business? India is certainly a growth market and has a great potential for welding and our business. So our focus is on offering the benefit of technology, quality features and proven solutions - just as we do to 70 other countries worldwide.
www.engrreview.com | MAY 2018
236 INSIGHT
Green manufacturing practices at Ador Welding
Mr. S.S. Bhoi, Head-Operations, Ador Welding Ltd
Q. What are your comments on Green manufacturing? Green manufacturing (GM) is a term used to describe manufacturing practices that do not harm the environment during any part of the manufacturing process. Green Manufacturing stresses on reducing parts, rationalizing materials, replacing materials with non/ less-hazardous one and reusing components and to help build products more efficiently. It emphasizes on the use of processes that do not pollute the environment or harm consumers, employees or other members of the community. Green manufacturing addresses several manufacturing matters, including 4R’s (Reduce, Reuse, Recycle and Remanufacturing), conservation, waste management, water supply, environmental protection, regulatory compliance, pollution control and a variety of related issues.
Q. How can you and how do you apply green production practices in your company? What are the various ‘Green Practices’ you follow? Ador Welding Limited (AWL), a Complete Welding & Cutting Solutions Provider, has been catering to the needs of the industry with a pan-India setup of manufacturing plants for Welding Consumables & Welding Equipment. It has the highest capacities for a welding MAY 2018 | www.engrreview.com
manufacturer in the country. AWL has been a firm believer in environment conservation through green production practices that have been implemented across all its plants. Manufacturing process of Copper coated MIG welding wire involves harmful chemicals like Sulphuric acid & copper sulphate solution. Enormous amount of hazardous sludge gets generated as by-product. This sludge is non-biodegradable. Around 10 trucks of sludge is generated from each consumable plant equalling 60 metric tonnes of sludge per month. This amounts to approx. 720 metric tonnes of sludge generation from each plant annually. In a bid to turn Ador Welding Limited, GREEN, Team-Technical Development Centre, Consumables has developed Copper-free MIG wire. The resultant wire showed excellent welding capability with minimal smoke and fume as compared to conventional copper coated MIG wires. This has the potential to reduce hazardous waste generation by less than half of the present levels…astounding 360 tonnes per plant. i.e; around 720 tonnes for both plants combined per annum.! The non-copper coated MIG wire will also reduce dangerous copper fume generation to a quarter of the present levels! As an ongoing process towards reducing process loss due to potentially hazardous chemicals and mineral has dropped down to 3.4% from 11% in the last five years. Some of the actions taken to achieve this are as mentioned below: • Old technology equipment replaced with latest technology equipment. E.g. – Fly cutters to stop and out type that are more efficient and generate negligible waste. • Extruders – Replaced from lowered generation of unusable waste flux to the tune from 5% to 0.25%. • Dust generation reduced drastically
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due to which suspended particulate matter has reduced from 1.3% to 0.3% by the use of advanced dust collection systems. Fine powder of flux is recycled through the advanced dust recovery system, instead of being released into the environment through conventional bag filters. Scrubbers have been installed for neutralisation of acid fumes generated during various copper coating processes. Conventional flux, chemical and raw material conveying system upgraded to closed trolley type. Acid spillage and dust generation on shop floor lowered to a large extent, thereby creating a healthy environment for the workers.
Besides these, a number of other measures have been taken to ensure an allround green environment. 1. Rain water harvesting system installed in all plants. 2. Digitalisation to the highest extent possible has ensured a paper-free working environment. 3. Canteen waste accumulated, decomposed and converted to naturally generated organic manure 4. Open/dry places converted into green places by planting flora and fauna.
Shifting from non-Renewable energy to Renewable energy Renewable energy refers to the type of energy derived from imperishable resources of nature. Examples of potential sources of renewable power include biomass, solar, wind, geothermal, and water. Renewable power is considered a green and clean form of energy. Take any of the inexhaustible power sources - sunlight, wind, water, biomass; they generate zero harmful emissions or pollutants in the environment. Compare them with fossil fuels that contribute a high percentage of air and water pollut-
238 INSIGHT
ants (e.g. carbon monoxide and carbon dioxide). Thus, sustainable power is also advantageous in terms of reducing greenhouse gases and global warming. The initial configuration and machine setup for obtaining renewable energy is costly. Consider it for long-term use, and you will find them less expensive than fossil fuels. They operate by means of natural processes (water flow, wind, sunlight, etc.) that do not require external feeding of fuels. Consequently, minimal maintenance is sufficient for efficient working of the power plants. AWL is installing 450KW solar panel in its Raipur plant with an Initial investment of Rs. 2 Cr. This investment has long term benefits directly and indirectly for the environment as well as to the Organization. In future, all the other plants will also be installed with similar solar energy panels. This move will eliminate the burning of fossil fuel to the tune of 75,00,000 kg (7500 MT) every year! This green energy generation is one of the biggest green production practices adopted by Ador Welding Limited.
Q. How do you define ‘Green Engineering Technology’? Green Engineering Technology highlights state-of-the-art research in engineering for sustainability. A little modification and a changed approach help match science and technology and ensure that we move towards our goal of sustainability. While we absolutely must have an understanding of our environment; this can only be accomplished through monitoring, measurement, analysis, and characterization. This understanding alone is not enough. Solutions are needed. There are numerous examples of green engineering in industry, academia, and government, but the approaches used have not been applied either systematically or comprehensively across all disciplines and all scales. For this reason, a framework, the 12 Principles of Green Engineering, was constructed for engineers seeking MAY 2018 | www.engrreview.com
to incorporate sustainability goals as design criteria. The 12 Principles of Green Engineering. Principle 1 - Designers need to strive to ensure that all material and energy inputs and outputs are as inherently non-hazardous as possible. Principle 2 - It is better to prevent waste than to treat or clean up waste after it is formed. Principle 3 Separation and purification operations should be designed to minimize energy consumption and materials use. Principle 4 - Products, processes, and systems should be designed to maximize mass, energy, space, and time efficiency. Principle 5 - Products, processes, and systems should be “output pulled” rather than “input pushed” through the use of energy and materials. Principle 6 - Embedded entropy and complexity must be viewed as an investment when making design choices on recycle, reuse, or beneficial disposition. Principle 7 - Targeted durability, not immortality, should be a design goal. Principle 8- Design for unnecessary capacity or capability (e.g., “one size fits all”) solutions should be considered a design flaw. Principle 9 - Material diversity in multi-component products should be minimized to promote disassembly and value retention. Principle 10 Design of products, processes, and systems must include integration and interconnectivity with available energy and materials flows. Principle 11- Products, processes, and systems should be designed for performance in a commercial “afterlife”. Principle 12- Material and energy inputs should be renewable rather than depleting.
Q. Are you already in the ‘Sustainable Manufacturing’ mode? Yes, we are as elaborated in some of my previous answers. As the pioneer company in welding, Ador is always focused on sustainable manufacturing practices. We are an ISO 9001, ISO 14000, ISO 18000 certified organisation. Our products meet stringent national and international standards. This is
clearly an indication of the ‘Sustainable Manufacturing’ model. . However, we firmly believe that Sustainable manufacturing is a continual process. The world is currently experiencing increasing levels of industrial contamination. Hence the demand for sustainable product and raw materials aligned with the ecological pollution is the need of the hour. Copper-free MIG wire manufacture is one of the many steps taken by Ador Welding limited.
Q. Do you also extend the same to your supply chain? Yes. We have extended the ‘Sustainable Manufacturing’ model to our supply chain. Raw Material Purchase Specifications Sheet which contains desired specifications / raw material mix has been created since we deal with quantum of minerals and chemical. We have identified hazardous pollutant in the raw materials and restricted its content accordingly. We are also having a fullfledged testing laboratory to analyse the raw material received from the supplier. In case of any non-conformity, we immediately reject the lot. In addition to this, we issue the Material Safety Data Sheet (MSDS) certificate along with our finished product. This is a proof that our product doesn’t deal with any hazardous content during storage, handling and usage. Our Quality Assurance teams regularly conduct audit of our supplier’s units to ensure their conformance to our standards.
Conclusions : In order to achieve sustainable living on this planet, conventional technologies may no longer be able to tackle emerging environmental issues arising from wasteful energy policies, overuse of resources, water supply shortages, climate change, global warming and deforestation. Advancement in science and technology has contributed to the development of emerging green technologies that might help to solve some, if not all, of the environmental issues that we are facing.
TECH TRENDS 239
New Cutting Inverter CutFire with Powerful Torch CutFire 100i with torch Flash 101 increases performance for plasma cutting with air
Cutting of mild steel with Flash 101
The compact cutting inverter CutFire 100i delivers reliable cut results for material thicknesses ranging between 1 and 30 mm at low investment costs
K
jellberg is the longest established manufacturer of plasma cutting machines in the market and offers plasma and laser cutting products for a wide range of different cutting tasks. With these high-quality products made in Germany excellent results can be achieved for automated, mechanised or manual cutting. Kjellbergs subsidiary Kjellberg Cutting and Welding India Pvt. Ltd. in Pune takes care of all activities concerning sales and service in India since 2015. The compact and cost-efficient cutting inverters of the CutFire series have
Machine torch Flash 101
proved their worth for users due to their versatile applications in the cutting range for thin sheets. Kjellberg Finsterwalde offers a new inverter CutFire 100i in order to further increase the cutting performance and reduce the costs per cutting metre for plasma cutting with air: Power sources built from 2017 onwards are equipped with the new machine torch Flash 101 and use air now also as swirl gas. Equipped with new consumables, cutting speeds are increased, the piercing safety is enhanced and the lifetime of the consumables is improved. The air that rotates around the plasma beam stabilizes the plasma beam and makes it possible for users to pierce up to a maximum of 20 mm. Air is used as swirl gas thus ensuring also a better protection of the torch and a more effective cooling. The lifetime of the consumables can be increased many times over and the cutting speed can also be increased. The compact cutting inverter CutFire 100i delivers reliable cut results for material thicknesses ranging between 1 and 30 mm at low investment costs. In addition to straight and profile cuts, the air-cooled inverter with the new torch Flash 101 can also be used for bevel cutting up to 30° and marking with 20 A. For these purposes, no additional equipment or software is required. The adaption to CNC-controlled and other automatic guiding systems can be done quickly and easily. The costs per cutting metre are low due to high cutting speeds and the efficient use of air as plasma gas and swirl gas.
For more information http://www.kjellberg.de
www.engrreview.com | MAY 2018
240 TECH TRENDS
WELD SURFACING Surfacing minimizes downtime required for replacement of worn-out components, Reduces inventory by reducing the amount of replacements needed, and Saves money. For worn-out components, surfacing can save up to 75 percent of the cost of replacing worn parts.
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oday’s industry is required to manufacture components with superior properties for longer service life and in an economical manner. The aim is to achieve an improvement in surface properties by altering surface characteristics in a component. Components often fail their intended service not only because of fracture, but because of additional factors such as wear, abrasion and corrosion which cause them to lose dimension and functionality.
The service conditions most commonly experienced by components are: • • • • • •
Abrasion Metal to metal wear Impact Erosion Oxidation Corrosion
Out of the above modes of wear, Abrasion occurs in about 50% of cases. Then impact, metal to metal wear, corrosion and others in decreasing order. Most of the components fail from a combination of modes, such as abrasion and impact. For example, a mining bucket tooth is subjected to abrasion and impact, and depending on the type of material mined, one mode may be more dominant than another. This decides the welding product/s to be used.
up wear resistant or corrosion resistant overlayby welding or spraying. It is composed of one or more stringer or weave beads, on a surface to obtain desired properties or dimensions. Welding consumables designed for wear-resistant applications are commonly referred to as hardfacing consumables, in spite of the fact that hardness is not always a true measure of wear resistance. It is apparent that surfacing consumables are meant to be used as much in the design of new components as in the reclamation of used and or worn-out components in order to reduce their wear and tear in service.
Based on application requirements surfacing can be classified as: Hardfacing Overlay Corrosion Resistant Overlay
I HARDFACING OVERLAY Hardfacing is the process of the deposition of thick coatings of hard, wear-resistant materials on a worn-out or a new component surface that is subject to wear in service. Welding and Thermal Spraying are the processes generally used to apply hardfacing layers. Thermal spraying is preferred for applications requiring minimal thermal distortion of the component and
Fig. 2 - Hardfacing on Pipe good process control. Cermets such as WC-Co and alumina-based ceramics are deposited by thermal spraying. These coatings are applied to a thickness of about 0.3mm and have limited usage. Weld hard facing by conventional welding processes is used to deposit very thick up to 10mm dense layers of wear resistant material with a good metallurgical bond. Most commonly used alloy system for hardfacing is iron based chromium carbide alloy with Cr>17% and C>3%. This type of alloy can resist wear upto 350OC. With various proportion of chromium carbides in combination with refractory metals such as Nb, W, V can achieve high temperature hardness and wear resistance upto 750OC.
Typical hardness data: Bulk hardness : 55-60 HRc Carbide hardness : 900-1200 VPN Matrix hardness : 500-700 VPN
SURFACING Surfacing involves deposition of filler metal on a base metal to obtain desired properties or dimensions. This broad definition can include processes like electroplating and metal spraying. In metallurgical terms, surfacing is depositing a filler metal on base metal to build
MAY 2018 | www.engrreview.com
Fig.1 - Hard-facing on Screw feeder
Fig. 3 - Microstructure of Iron based Chromium Carbide alloy
TECH TRENDS 241
Apart from bulk hardness, the volume fraction of carbides, its shape and distribution in a matrix decides wear resistance of an alloy. The bulk hardness requirements for wear resistant applications generally vary from 50 to 68 HRc. For hard facing applications, weld deposits are normally restricted to up to two to three layers. Limited-layer products usually are in the metal carbide families such as chromium carbide, complex alloy carbides and tungsten carbide. For multi layer applications there are austenitic alloys and some martensitic alloys too are used.
STRESS RELIEF CRACKS The brittle nature of the metal carbides leads to stress relief cracking, and as multiple layers are applied, stress continues to build which concentrates at the root of the cracks, until separation or spalling occurs between the parent metal and the hardfacing deposit. These are the result of high stresses induced by the contraction of weld metal as it cools. These cracks always occur perpendicular to the bead length (Fig.4). The cracks propagate through the thickness of the weld bead and stop at the parent metal, as long as itâ&#x20AC;&#x2122;s not brittle. In the cases where the parent metal is hard or brittle, there is need to apply
Carbon and low alloy steels, Stainless steels, Mn steels, Cast irons, Nickel and Copperbase alloys can be hard-faced. For steels with carbon content above 1% a suitable buffer layer is required. For corrosion resistant applications, Carbon and low-alloy steels are most popularly used.
Fig. 5 - Corrosion resistant overlay cladding
II. CORROSION RESISTANT OVERLAY These overlays are used to improve the service life of components made with an otherwise corrosion-prone material. Surfacing for corrosion resistance is recommended for use of one layer only. However, for certain applications of wear areas of pump linings a second layer of surfacing is applied. In this process, weld metal dilution is very important to control and affect ferrite percentage in especially in case of stainless steel overlays.
Overlay Patterns: Depending on the type of wear, there are several types of surfacing patterns can be used viz.; stringer, weave, zigzag, dot or a combination of all.
Base Metals
Welding Techniques Various welding techniques used for surfacing are listed in order of popularity. The major factor which affects the economics of hardfacing is deposition rate. Below table shows the estimated deposition rate for each process. Strip Cladding (ESSC or SASC) is another technique for corrosion resistance overlaying of Stainless steel and Nickel based alloys. The other special surfacing processes are Plasma transferred arc welding (PTA), Laser cladding, Thermal spraying, and Brazing. With the Oxy-fuel welding (OFW) process too surfacing can be done but this technique is less Process
Deposition Rate, Kg/Hr
Flux cored arc welding (FCAW)
3.5 to 11
Gas metal arc welding (GMAW)
2.3 to 5.5
Shielded metal arc welding (SMAW)
1.3 to 2.3
Submerged arc welding (SAW)
3.5 to 11
Gas tungsten arc welding (GTAW)
1.3 to 2.3
List of Ador Welding make surfacing welding alloys: Sr. No. I
Fig. 4 - Stress relief cracks on hardfacing weld a buffer layer of a softer, tougher weld metal. The austenitic family is a good choice for a buffer deposit. Many metal carbide alloys show stress relief cracks when cooled to moderate temperatures; this is normal. Alloys from austenitic and martensitic families do not show this phenomenon when applied with proper welding procedures.
Alloy Base
Application/Hardness
Iron Base a. Austenitic type
Corrosion resistance, Impact resistance, Work hardening characteristics
b. Martensitic type
Metal to metal wear resistance, Abrasion & Impact resistance, Hardness: 20 to 60 HRc
II
Carbides
Severe abrasion resistance, Hardness: 40 to 65 HRc
III
Nickel Base
High temperature Oxidation-Abrasion resistance
IV
Cobalt Base
High temperature Oxidation-Impact-Corrosion resistance, Hardness: 25 to 55 HRc
V
Copper Base
Corrosion resistance and low frictional wear resistance
Fig. Straight bead with weaving
Fig. Zigzag pattern www.engrreview.com | MAY 2018
242 TECH TRENDS ADOR WELDING SURFACING CONSUMABLES HARDFACING OVERLAY Application Moderate Abrasion Impact
SMAW
FCAW
SAW
Zedalloy 250, Zedalloy 350, Zedalloy350 LH
High Abrasion-Moderate Impact
Zedalloy 550, Zedalloy 550 LH, Zedalloy 600
Work Hardening High Impact
Zedalloy 12Mn/16Mn
Severe Abrasion
Super Zedalloy, Zedalloy VB, Zedalloy 16
Abrasion-Corrosion
Zedalloy Bell, Zedalloy K, Zedalloy 17Cr NS Plus
High Temperature Metal-Metal Wear
Nimoten Plus 535 A, Nimoten Plus 535 B, Nimoten HFD
Sugar Mill Rollers
Maganacane
(Automelt H25 & Automelt H35) + Automelt EL8 Automig FC 580
Automelt H55 + Automelt EL8
Automig FC 400
CORROSION RESISTANT OVERLAY Base Material/ Application
SMAW
MIG/TIG
SAW
Stainless Steel Dissimilar Joining, Buffer Layer
Betanox D, Betanox DL, Superinox 312
Miginox-Tiginox 309/309L
Automelt S76+Subinox 309/309L
High temperature Corrosion Resistance
Betanox C
Miginox-Tiginox 310
Automelt S76+Subinox 310
Martensitic Alloy
Betachrome 13Cr, Betachrome 13/4, Betachrome 13/4 LB
Miginox-Tiginox 410/410NiMo
Automelt S76+Subinox 410
Ferritic-Martensitic Alloy
Betachrome 17Cr
Miginox-Tiginox 430
Automelt S76+Subinox 430
Mn steel
Betachrome N/ND
Automotive Exhaust System
Miginox 430LNb Nickel based
Nickel 200/201
Nicalloy 1
Automig-Tigfil Ni-1
Inconel 600
Nicalloy Fe-2, Nicalloy Fe-3
Automig-Tigfil NiCr3
Inconel 625, Inconel 825
Nicalloy Mo-3
Automig-Tigfil NiCrMo-3
Alloy C-276
Nicalloy Mo-4
Automig-Tigfil NiCrMo-4
Inconel 625, Inconel 800
Nicalloy Mo-5
LNG storage system for cryogenic application
Nicalloy Mo-6, Nicalloy M0-12
C-22
Nicalloy Mo-10
Monel
Supermonel
Automelt S76+Automelt NiCrMo-3
Automig-Tigfil NiCu-7
Cobalt Based Elevated Temperature Oxidation-Abrasion
Zedalloy CoCr-A Copper Based
Copper-Steel joining
Bronze
Corrosion, Erosion, Cavitation
Super CuNi
Automig-TigfilCuNi
Brazing Copper-Steel-Cast Iron
Bracc 2211
Cu & Ni based alloy, Steel, SS, CI, CuZn20Al, CuNi10Fe, CuNi30Fe
Bracs 3343
Surfacing of steel, bronze, CI
Bracc 7700
popular.
Welding Filler Metals Surfacing filler metals can be in the form of bare rods for Gas welding, GTAW, GMAW, SAW process to be used with agglomerated flux, coated electrode for the SMAW process, strips for ESSC and MAY 2018 | www.engrreview.com
SASC process. BENEFITS: For saving time and money on equipment maintenance and repair, surfacing is best available option.
The benefits of surfacing are: • Minimizes downtime required for replacement of worn-out components
• Reduces inventory by reducing the amount of replacements needed. • Saves money For worn-out components, surfacing can save up to 75 percent of the cost of replacing worn parts. [Contributed by Ador Weding Ltd.]
BUSINESS AVENUES 243
INSIDE BUSINESS AVENUES Information on latest manufacturing projects in India SR. NO.
CATEGORY
PG. NO.
01.
NORTH INDIA
243
02.
WEST INDIA
245
03.
SOUTH INDIA
246
04.
EAST INDIA
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NORTH INDIA
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lans to set up six tourist police stations at Kaziranga, Manas, Dibru Saikhowa, Nameri and Orang National Parks and in Guwahati. Place: Guwahati Assam Industry : Construction Assam Police “Mukesh Sahay, IPS, DGP, Ulubari, Guwahati-781007, Assam.
Tel : 0361-2450555, 2455126, M: 9435115404, E-mail: dgpassam@ assampoilce.gov.in, dgp@assampolice.gov.in
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lans to assign the construction of Ravidas Bhawan in village Lehrara M.C. Sonipat. The completion is targeted in 2 months.” Place: Sonepat Haryana
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244 BUSINESS AVENUES
Industry : Construction Municipal Corporation Sonepat “Radhe Shyam, Executive Engineer, Near Railway Station, Railway Road, Sonepat-131001, Haryana. Tel : 0130-2260100, 0130-2242996, xenmcs@gmail.com, secymc. sonepat@hry.nic.in, (Dr. Sushil Kumar, Commissioner)”
Place: Haryana Industry : Roads/ Highways/ Bridges Haryana PWD “Charanjeet Singh Rana, Sub Divisional Engineer (NH), PWD B&R, Nirman Sadan, Sector-33A, Plot No. 1, Chandigarh-160023, M: 8826648880, E-mail: eenhhq@gmail.com”
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lans to assign the construction and installation of modular bio-diogestive toilets between Gaurikund to Sh. Kedarnath of Sh. Kedarnath Yatra Bridle Road in DisttRudraprayag. Place: Rudraprayag Uttarakhand Industry : Construction Public Works Department “Indrajit Bose, Executive Engineer, PWD, Prantiya Khand, Lok Nirman Vibhag, Rudraprayag-246171, Uttarakhand. Tel : 01364-233204, 233626, M: 7500217670, wwpwd_rpg@rediffmail.com, Mukesh Singh Parmar, SE - Civil
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lans to assign the installation of Grid Connected Rooftop Solar Pv System in 31 locations at proposed and existing 33/11 Kv new substations and Offices in different IPDS towns on turnkey basis in Meghalaya Under Integrated Power Development Scheme (IPDS). Place: Meghalaya Industry : Renewable Energy Meghalaya Energy Corporation Ltd (MECL) “S Diengdoh, Chief Engineer, Rural Electrification, Shillong - 793001, Meghalaya. T: 0364-2590229, F: 2591174, M: 9436335539, E-mail: p.s.thangkhiew@gmail.com, Parman Singh Thangkhiew, CMD
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lans to assign the repair and maintenance of National Highway (NH 52) between Jamuguri to Biswanath Chariali (Km 182.000 to Km 208.000). Bids are currently invited.” Place: Jamuguri Assam Industry : Roads/ Highways/ Bridges National Highways and Infrastructure Development Corporation “V L Srivastava, GM (P) Branch Office, Saraf Tower, 1st Floor, Mazgaon, Opp Donbosco School, Tezpur-784001, Assam. Tel : 03712-255567, E-mail: gmtezpurnhidcl@yahoo.com”
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lans to undertake the construction of four lane HansiBarwala Road (Jind Kainchi Chowk) at KM 196.270 to 197.20 on NH -148. The completion is targeted in four months. Place: Barwala
MAY 2018 | www.engrreview.com
lans to undertake the design and construction of Steel Truss Bridge over river Chenab with approximately 81 mtr span (Centre to Centre) and 70R double lane (8.0 mtr. width) at km 3.55 of proposed main project road for Kwar H.E. Project, Kishtwar.” Place: Kishtwar Jammu and Kashmir Industry : Roads/ Highways/ Bridges Chenab Valley Power Projects Pvt Ltd (CVPP) “Virender Salman, Chief General Manager, JKPCC Complex, Rail Head Complex, Panama Chowk, Jammu-180006, Jammu and Kashmir. Tel : 0191-2475516, M: 9810997957, E-mail: gmkkcvpp@gmail.com lans to assign the widening and upgradation to two lanes with paved shoulder configuration and geometric improvements from Km 166.000 to Km 208.000 on Aizawl-Tuipang Section of NH-54 in the State of Mizoram On EPC Mode With JICA Loan Assis- tance. The completion is targeted in 42 months. Place: Aizawl Mizoram Industry : Roads/ Highways/ Bridges National Highways and Infrastructure Development Corporation “Sanjeev Malik, Executive Director-III, 3rd Floor, PTI Building, 4 Parliament Street, New Delhi - 110001. Tel : 011-23461614, E-mail: sanjeev.malik@gov.in requalification was recently invited for the design and construction of Rail Flyover and approaches on viaducts, formation in embankments/cuttings including blanketing, Supply and Spreading of Ballast and related works for single track electrified railway line on Design Build Lump Sum Basis connecting New Boraki DFC yard to Dadri yard approx. length 4.54 Kms from Ch. 0.00 m (Rly Km 1410.436) to Ch. 4540 m (Rly Km 1414.955) and related diversion works in connection with Eastern Dedicated Freight Corridor in the state of Uttar Pradesh in India. Place: Dadri Uttar Pradesh Industry : Roads/Highways Bridges Dedicated Freight Corridor Corporation of India Ltd. (DFCCIL) “Manjul Mathur, Group General Manager/MA/EC-I, Room No. 510, 5th Floor, Pragati Maidan Metro Station Building Complex, New Delhi-110001. Tel : 011-23454790, 23454791, Fax : 011-23454792, 23454701, mmathur@dfcc.co.in, (Anshuman Sharma, MD)”
BUSINESS AVENUES 245
WEST INDIA
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lans to undertake capacity expansion and plant modernization. The company plans to diversify into tractors and off-highway vehicles industry Place : Kalol Gujarat Industry : Automotive Components Setco Automotive Ltd “J S Gujral, CEO, 2/A Film Centre Building, Ground Floor, 68 Tardeo, Tardeo Road, Mumbai,-400034, Maharashtra. Tel : 022-40755555, E-mail: jgujral@setcoauto.com, Harish K Seth, CMD
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lans to assign the augmentation of Fire Hydrant systems and HVWS system at Aarey, Versova and Ghodbunder EHV station of R Infra Mumbai Transmission Business. Place: Mumbai Maharashtra Industry : Fire Hydrant Systems Reliance Infrastructure Ltd “Braj Kishore, Head (Corp Comm), 3rd Flr, North Wing Reliance Energy, Santa Cruz (East), Mumbai-400055. Tel : 022-33031000, Fax : 33033664, M: 8080140045, braj.kishore@ relianceada.com, Arun Gupta, CEO lans to undertake the construction, supply, installation and fixing of Architectural Finishing and Plumbing works including interior fit outs for Aarey, Pathanwadi, Pushpa Park, Bandongri, Mahindra & Mahindra Stations of Metro Line 7. Place: Mumbai Maharashtra Industry : Metro Rail Mumbai Metropolitan Region Development Authority (MMRDA) “Tanaji Bhosle, Chief Engineer-Civil, Plot Nos. C-14 & 15, Bandra-Kurla Complex, Bandra (E), Mumbai-400051, Maharashtra. Tel 022-26594154, Fax. 26594182, tanaji.bhosle@mailmmrda.maharashtra.gov.in, (U.P.S. Madan, Metropolitan Commissioner)”
lans to assign the railway electrifica- tion project on EPC basis between Suratgarh Phalodo Bhildi including Phalodi Jaisalmer for grop 194 section of Indian Railways.. Place : Jaisalmer Rajasthan Industry : Railways Central Organisation for Railway Electrification “Alok Gupta, CAO (Electrical), 1, Nawab Yusuf Road , Civil Lines, Allahabad-211001, Uttar Pradesh. T: 0532-2408200, M: 9794865300, cee@core.railnet.gov.in, (S.P.Trivedi, General Manager)” lans to undertake the construction of Six/Eight lane Vadodara Kim Expressway from Km 279.00 to Km 292.00 (Ankleshwar to Manubar Section of Vadodara Mumbai Expressway) in the State of Gujarat under NHDP Phase - VI on EPC mode (Phase IA-Package IV). Place : Ankleshwar Gujarat Industry : Roads/ Highways/ Bridges National Highways Authority of India “Kamal Arora, General Manager (Expressway), G-5&6, Sector-10, Dwarka, New Delhi-110075. Delhi. Tel : 1125074100/200 (Extn.1063), Fax : 25074100, E-mail: kamalarora@nhai.org lans to assign the construction of major submersible bridge near Narsingpur on Shivare roads VR-83 km 0/180 Tal. Indapur Dist.Pune. The completion is targeted in 12 months. Place : Pune Maharashtra Industry : Roads/ Highways/ Bridges Maharashtra Public Works Division “Milind B, Executive Engineer, P.W.(East) Division, Pune, Central Building Campus B, Barac, Pune, Maharashtra. Tel : 020-26122457, 29700063, E-mail: eastpune.ee@mahapwd. com
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lans to assign the spply and Installation of 267 kwp grid connected roof top solar PV system at Substa- tions of R Infra Mumbai.transmission business. Place : Mumbai Maharashtra
www.engrreview.com | MAY 2018
246 BUSINESS AVENUES
Industry : Solar Power Reliance Infrastructure Ltd “Braj Kishore, Head (Corp Comm), 3rd Flr, North Wing Reliance Energy, Santa Cruz (East), Mumbai-400055. Tel : 022-33031000, Fax : 33033664, M: 8080140045, braj.kishore@relianceada.com, Arun Gupta, CEO
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lans to assign the supply, Installation, testing and commissioning of 20 kwp roof top grid connected solar
power generation plant on the terrace of Holiday home at Ajmer. Place : Ajmer Rajasthan Industry : Solar Power Central Public Works Department (CPWD) “M L Meena, Executive Engineer (E), Jodhpur Central Elect. Division, 3, West Patel Nagar, Circuit House Road Ratanada, Jodhpur-342001, Rajasthan. T: 0291-2510875, F: 2516115, M: 9461536673,9887845009, E-mail: eeecpwd@rediffmail. com
SOUTH INDIA
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lans t o undertake brownfield expansion of the Kalburgi Cement plant by adding 2.25 million tons capacity by first quarter of 2023. Place: Karnataka Industry : Cement Vicat group “Anoop Kumar Saxena, CEO, Reliance Majestic Building, 8-2-626, Road No.10, Banjara Hills, Hyderabad-500034, Telangana. Tel: 040-30006999, Fax : 30006977, E-mail: media.bharathi@vicat.com
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lans to undertake the construction of balance length of compound wall for 85 MLD water treatment plant at Aganampudi. Place: Andhra Pradesh Industry : Construction Greater Visakhapatnam Municipal Corporation “M. Venkateswara Rao, Superintending Engineer - (P), Tenneti Bhavan, Asselimeta Visakhpatnapam, Andhra Pradesh. T: 0891-2746301-7, M: 9912199298, (M Hari Narayanan, IAS, Commissioner, E-mail: commissioner. gvmc@gov.in
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lans to undertake the development of new Laboratory for Wolbachia Project at Vector Control Research Centre (VCRC).
MAY 2018 | www.engrreview.com
Place: Puducherry (U.T.) Industry : Construction Central Public Works Department “A Surya Narayanan, Executive Engineer(Civil), Nirman Bhavan, CPWD Office, National Highway 66, Dhanvantari Nagar, Puducherry-605006, Tel: 0413-2272059, M: 9445543887, E-mail: cpdwd143957@yahoo.co.in
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lans investment towards launching complete range of energy efficient electric vehicle (EV) charging solutions in India. The company will set up fourth manufacturing plant in India. The plant will be ready by 2019. Place: Krishnagiri Tamil Nadu Industry : EV Charging Solutions Delta Electronics India Pvt Ltd “Rajiv Walia, Head (Corp Comm), Plot No. 43 Sector 35, HSIIDC Gurgaon-122001, Haryana. Tel: 0124-4874900, E-mail: rajiv.walia@deltaww.com
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lans to undertake the construction of quarters and KIADB Office building near Raichur Housing area in Sy. No.123 at Yeramarus Village, Raichur Taluk & District. The completion is targeted in 8 months. Place: Raichur District Karnataka Industry : Housing
248 BUSINESS AVENUES
Karnataka Industrial Areas Development Board “T.R.Swamy, Chief Development Officer / Chief Engineer, 49, East Wing , 4th & 5th Floor, Khanija Bhavan, Race Course Road, Bangalore-560001, Karnataka. T: 080-22267891, 40931272, M: 9448118577, 9449076737, E-mail:cdoce@kiadb.in, ta1@kiadb.in”
three phases. Place : Rajanna Sircilla district Telangana Industry : Industrial Park Kay Ventures Pvt Ltd “Karur Ganesan Prithivi, Director, 9/2A Admin block, Thalapatti Village Madurai Bye, Bypass Rd, Karur-639003, Tamil Nadu. M: 9994678899, E-mail: admin@kayventures.co.in
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lans to set up an Apparel park spread over 20 acre in Sircilla in the state of Telangana. The project would be taken up in
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he subsidiary of Power Grid Corporation of India Ltd plans to set up an aluminium and aluminium alloy conductor unit at the downstream aluminium park at Angul. Place : Angul District Odisha Industry : Aluminium Alloy Conductor Grid Conductors Ltd “A.K. Dixit, DGM - JV, Saudamini, Plot No.2, Sector 29, Near IFFCO Chowk, Gurgaon - 122001, Haryana. T: 0124-2571700, M: 9873549025, akdixit@powergridindia.com, (I.S.Jha CMD), (Divya Tandon, Company Secretary, T: 0124-2571968, E-mail: dtandon@powergridindia.com)” lans to undertake the construction of office building for EPFO at Jamshedpur. Place: Jamshedpur Jharkhand Industry : Construction Central Public Works Department “Chetan Raj Meena, Executive Engineer (Civil), NIT Project Division, CPWD, Adityapur, Jamshedpur-831014, Jharkhand. T: 0657-2372112, F: 2372111, M: 8860782044, E-mail: chetanrajm@gmail. com, eenitjsrcpwd@gmail.com
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lans to undertake the construction of state data centre at Bidhannagar, Kolkata under National Hydrology Project. Place: Kolkata West Bengal Industry : Data Centre Irrigation & Waterways Department Somya Bhattacharya, Executive Engineer, Burdwan
MAY 2018 | www.engrreview.com
Investigation And Planning Division, Irrigation and Waterways Directorate, Purta Bhawan, Burdwan-700091, West Bengal. E-mail: eebipd2012@gmail. com, (Prasit Patra, Superintending Engineer, Investigation & Planning Circle-II)”
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lans to undertake construction of 36 Nos.residential quarters (24 Nos. Type-Ill (G+5) & 12 Nos. Type-lV (S+6), 24 Nos. Typelll (G+5) residential quarters including Car Parking and Phase III Project works (Part-I) at Tripura University, Suryamaninagar, Agartala. The completion is targeted in 12 months.” Place: Agartala Tripura Industry : Housing Central Public Works Department (CPWD) “Jowon Sikhet, Executive Engineer (Civi), Bamutiya Rd, Gandhigram, Tripura Central Division, Agartala-799012, Tripura .T: 0381-2342205, F: 2342238, M: 9436113348,E-mail: cpwdagt@yahoo.co.in
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lans to increase production by three times within the next three years. The company manufactures more than 2,000 items of very high precision tools such as carbide and ceramic inserts, which are used in automobile, engineering, defense, aerospace industry and the railways. Place: Jamshedpur Jharkhand Industry : Precision Tools Kyocera CTC Precision Tools Pvt Ltd “Ramesh K Agarwalla, Shridungri, D 301, Adityapur Toll Bridge, Jamshedpur-832109, Jharkhand. Tel : 0657-2200568, Fax : 2200569,
PRODUCT SHOWCASE 249
PRODUCT SHOWCASE Welding Fume Extractor, King Extractor-II-MU 3 Welding Fume Extractor, King Extractor-II-MU 3 is a mobile mechanical high efficiency self-cleaning filter designed for workplaces. The filter cleans air from different kinds of dry dust, welding aerosols & other dry contaminants from most industrial processes. The filter cartridge is cleaned automatically without interrupting the filtration process. The cleaning extends the cartridge service periods and minimizes maintenance.
The Filter is designed for continuous indoor operation under the following climatic conditions: • Air temperature from +10 deg. C to +45 deg. C. • Relative humidity : 80% at 25 deg. C • The compact construction integrates the filter, extraction arm and fan
• The filter can be used at workplaces unreachable to other ventilating equipment, & • The filter requires connection to a general compressed air supply. The standard delivery set includes Built-in fan, Control console, Filtering cartridge of respective type, Spark arrester, Oil separator with reduction box for compressed air system, and Electrical grounded cable L= 5 m with plug.
For more information : Ador Welding Ltd. Akurdi, Chinchwad, Pune 411 019 Phone: 020-4070 6000 , Email: cmo@adorians.com Website: www.adorwelding.com
Nexgen Refrigerated Air Dryers The Nexgen Refrigerated Air Dryers from Gem Equipment are known for engineering excellence, innovation
and reliability.The heat exchangers are designed to provide worry-free, highly efficient heat transfer whether
you are processing simple fluids, viscous solu8tions, or particulates. They feature honey comb construction of aluminium fins, true cross-flow for greater effective temperature differences, non-clogging larger crosssectional area for air flow, integral air-air and airrefrigerant exchanges, with stainless steel demister moisture separator, robust non-corrosive grade aluminium, & larger heat transfer area for higher efficiency. The rugged electronic panels display both inlet and dew point temperatures. They incorporate a Tripper module with alarm for compressed high discharge pressure, compressed low suction pressure, expansion valve malfunction, auto drain valve function and fan motor cycling. Introduction of speed control is one of the major developments towards the optimization of refrigeration systems based on average load. For periods of high cooling demand, the compressor speed can be increased which results in a higher refrigerant flow and thus higher cooling capacity and vice versa during periods of low cooling
demand. Compressed air purification equipment must deliver uncompromising performance and reliability while providing the right balance of air quality with the lowest cost of operation. As a quality-centric group, Gem ensures that its dryers are test at each stage of assembly as per ISO 7183 or relevant standards. It maintains stringent engineering practices throughout the production process to achieve higher reliability. Gem’s state-of-the-art ISO 900123008 certified facility is equipped with dedicated men and machines to chisel out products of impeccable quality and reliability.
For more information GEM Equipments (P) Ltd. SF No.103, Avinashi Road, Arasur, Coimbatore 641 407 Tel : 0422-2363800 / E-mail: sales@gemindia.com
www.engrreview.com | MAY 2018
250 PRODUCT SHOWCASE
Pioneer in intuitive programming
VFD for Sugarcane Crushing Mill
• Offer the easiest-to-use & most adaptable alternative Automation Solution for specialized & demanding needs • An experienced technical team • A pioneer in the simplification of programming
em4 - MORE THAN JUST A PLC • All-in-one fully connected nano-PLC • Remote management & maintenance on a PC & mobile devices • Accurate & performant sensor measurement
Millenium 3 - Logic Controller • Compact & expandable • Easy to program • Multiple configuration options.
Specialist in electromagnetic & electronic technology • Specialist in time management with an extensive automation components offer that includes timers, monitoring relays • In addition to highperformance products, advice and support, offers tailor-made solutions for any application
TIMERS: • Simple to use • Multi voltage • Multi or mono function
MONITORING RELAYS: • Close-up protection for total availability of equipment • All anomalies are detected • Optimise continuity of service.
For more information InnoVista Sensors India Pvt Ltd Div 1, BNR Complex, Plot No.92/1A, 1st Floor, H P Avenue Road, Konappana Agrahara, Electronic City –Phase 1, Bangalore – 560100, India E-mail: india@innovistasensors.com Web: www.innovistasensors.com
MAY 2018 | www.engrreview.com
The Sugar Industry is very well established since decades. When the raw material, that is sugar cane, arrives in the factory, the sugar beet is weighed and sugar content is determined. The sugar beet is then washed thoroughly to remove any adhering soil. Sugar beet is sliced into thin strips and Sugar Crushing Mill is used to extract the juice from the sliced sugar beets by squeezing or pressing. For this, a multiple set of 3-4 rollers is used. This juice is further passed through various processes like purification of juice, evaporation of water content, boiling, centrifuging, drying and cooling before the sugar is stored in silos. In the sugar industry the technology is changing very fast and at the same time, the machinery is also rapidly ageing. Getting service support becomes very difficult and costly. Unplanned interruptions of process due to the ageing equipment in peak season costs a lot of production loss. The growing expectations of efficient plant operations to remain competitive puts an additional pressure to find
new ways to improve the process. The sugar crushing mill is no exception. It is driven by either turbine or DC motor or AC motor. Running on turbine is not an energy efficient method. There is a lot of waste of steam and steam recovery is not up to the requirement. It has also limitation to run at low speed when crushing requirement is low. In case of DC Motor and drive, DC motor maintenance is very high in terms of consumables like carbon brush and commutator. At the same time, no power saving is obtained at low speed. The latest trend is to use AC motor for sugar crushing mill. As AC motor can also deliver required torque at a given speed and to support that speed regulation with constant torque, Variable Frequency Drives are available. Over a period of time this technology has matured and is more reliable. Use of Variable Frequency Drive gives smooth acceleration and deceleration to motor at the required torque. It also enhances the efficiency of the system and improves power factor.
PRODUCT SHOWCASE 251
During low crushing of sugar cane, lowering the speed of mill will result in saving energy. Amtech, has wide and long experience in sugar cane mill application for VFD solutions. Amtech has offered solutions from 250 kW to 2100 kW in a variety of voltage ranges like 415V, 575V, 690 V in 6-pulse and 12-pulse input rectifier configuration throughout the globe.
Some of the benefits of the VFD systems are as follows: • Even at a low speed, torque and power requirements are met with
energy conservation • Improved Power Factor • Less inrush current; hence less stress on electrical equipment • Less maintenance cost Amtech Electronics (India) Ltd is a leading manufacturer of Variable Frequency Drives and Electronic Soft Starters. Amtech also supplies automation products such as PLCs, SCADA systems, Servo / Stepper Drives and Power Quality related products such as Active Harmonic Filters, and Active Front-end Converters. The Industrial Electronics vertical deals with the Power Electronics product development. For more information, contact:
For more information Amtech Electronics (I) P. Ltd E-6, GIDC Electronics Zone Gandhinagar 382 028 Gujarat Email: info@amtechelectronics.com Web: www.amtechelectronics.com
VMC 850 nvu - High Performance Gen-Next Vertical Machining Center India among the fastest mounting economy in the world, it is no more surprise to announce India as Global Manufacturing Hub. Indian Machine Tool Industry has truly emerged to produce and deliver world class solution with great competency. The development of machining technologies and practices over recent years has reached to a level of perfect blend of Technology and Innovation. Jyoti being technological
trend setter in machine tool has always remained to be customer centric. Our product reflects the resultant of it. Efficiency, Reliability and Cost per unit product are most exacting demand in present machine tool business. To accomplish the commitment of high speed, accuracy and reliability, Jyoti has developed much advanced and improved Gen-Next variant with new Avatar of Vertical Machining
Center VMC 850 nvu under performance series, catering the components that matter with precision, accuracy, repeatability and surface finishes. The Machine is C-frame and rigid & robust structure construction perfectly suited for high-end metal cutting application. 3-Point levelling concept is integrated to avoid twisting effect for structure. It also supports flexible and quick installation and relocation. To meet advanced Die-Mould application requirement machine is also available with electro spindle with rapid acceleration/ deceleration. Machine is designed ergonomically for effortless operation. Movable operating panel design contributes great fatigue free machine operating experience thus improving human comfort & flexibility. Special concentrated Total Productive Maintenance (TPM) concept is adopted to maintain machine performance for longer working life. Uninterrupted easy and efficient chip evacuation is made possible by providing rear side chip conveyor. Machining of much complex component with desired quality outcome can be possible with software incorporations and advanced
controller features. This machine offers compact look and best working area in the segment, facilitating to choose wide variety of the component size range for machining. Reducing noncutting time is another big challenge in metal cutting, a twin arm type automatic tool changer makes it very quick tool changing activates higher productivity by reducing overall cycle time. Various surface sensing equipment can be well incorporated in order to facilitate operator to get high productive accurate output and improves spindle and machine utilization. Machining is compatible with 4th and 5th axis supports to reduce multiple setup and to achieve higher relative accuracy. Machine can accommodate rotary table and rotary production system to take productivity to next higher level. VMC 850 nvu is truly serves as Made in India, Made for the World product to the field of metal cutting.
For more information Jyoti CNC Automation LTD. CIN: U29221GJ1991PLC014914 Unit 3 | Plot G506, Lodhika GIDC | Vill. Metoda | Rajkot: 360 021 Gujarat (India) Ph: +91 (2827) 235100-101,| Fax: +91 (02827) 235141 Web : www.jyoti.co.in
www.engrreview.com | MAY 2018
252 PRODUCT SHOWCASE
Masyc Bag House Dust Collectors MASYC, an ISO 9001-2008 certified company, specializes in the field of Bulk Material Handling Systems, Conveyor Equipment, Crushers, Screens and Bag Filters. For sustainable and safer environment, ‘Masyc Bag House Dust Collectors’ are used for various applications in the process plants such as Cement, Coal, Chemicals, Thermal Power Plant, Paper & Pulp, Mining & Minerals, Steel, Sugar & Food Industries, etc. Masyc bag filters (Dust Collectors) work on the principle of Pulse Jet Technology. A powerful shockwave passes through the filter cartridge during cleaning. The dust is discharged from the filter surface and the downwards flowing air allows it to fall in to the container. The pulse from the valve is distributed into the cartridge via a unique laser out zigzag slot along the length of the blow pipe. The effect of the cleaning is further enhanced by the venturi shaped outlet of the cartridge. The result of the innovative cleaning and cartridge design gives an overall increased efficiency and lower operating costs. Masyc Dust Collectors (Bag Filters)are manufactured under the latest and innovative design aspects and technol-
ogy. For example, the tube sheets are always laser cut to maintain utmost accuracy in maintaining the perfect verticality of each bag. Normally the enclosure of the Bag Filter is fabricated in Panel formation so as to avoid excessive welding of stiffeners on the outer wall of enclosures. Each panel is laser cut and then bent on the computerized machine which ensures the perfect assembly prior to final welding. Further, the Rotary Air Lock, Screw Conveyor & Chain Conveyor required for conveying the dust from the dust hopper are also manufactured in-house. Masyc’s major customers include Amrit Cement, Bhushan Steel and Power, Binani Cement, Jindal Saw, Nirma Group, Ultratech Cement, Wonder Cement, etc.
For more information Masyc Projects Pvt. Ltd. 20, Community Centre, Mayapuri, Phase-1 New Delhi 110 064 Phone: +91-11-28115453, 28115745, 28113383 Email: masyc@masycproject.com Website: www.masycproject.com
MAY 2018 | www.engrreview.com
MASYC Non-Reversible Hammer Crusher MASYC, an ISO 9001-2008 certified company, specializes in the field of Bulk Material Handling Systems, Conveyor Equipment, Crushers, Screens & Bag Filters, etc. The Non- Reversible Hammer Crushers are manufactured based on proven technology and in-house strict quality control. Masyc Non-Reversible Hammer Crusher is used for size reduction / crushing. Material is broken first by impact between hammer and material and then by a scrubbing action (attrition) of material against breaker plate. Size reduction starts by impact, when the hammer strikes the material as it enters the crushing zone. Shattered fragments are swept down into the final crushing zone for further reduction at the pinch points between the hammers and the breaker plate. Oversize material remains in the machine until are reduced sufficiently to fit through the hammer and breaker plate opening. The crusher is available with adjustable cages, a feature that permits the user to make changes in the product size of the crushed product. The tighter the clearance between the breaker plate
and hammer, the smaller will be the particle size of the crushed product. These Non Reversible Hammer Crushers are used for hard coal, lignite, limestone, gypsum and other soft and medium hard material. Masyc NonReversible Hammer crushers have welded casing, screwed lining with high carbon steel plates and hammer path (one way) with wear resistant breaker plate which is mechanically adjustable. Dust proof spherical roller bearings are provided. The crusher is provided with tramp iron deflector and tramp iron tray so that the crusher is protected from un-crushable material. Hammer heads are made of manganese steel or as per customer requirement.Masyc’s major customers include Ultratech Cement, Bhushan Steel and Power, Binani Cement, Nirma, Amrit Cement, Jindal Saw, Orient Cement, etc.
For more information Masyc Projects Pvt. Ltd. 20, Community Centre, Mayapuri, Phase-1 New Delhi 110 064 Phone: +91-11-28115453, 28115745, 28113383 Email: masyc@masycproject.com Website: www.masycproject.com
254 PRODUCT SHOWCASE
“KUSAM-MECO” 2000A AC True RMS Autoranging Digital Clamp Meter - Model 2772 “KUSAM-MECO” having 14 Models of Clamp Meters in their range for diverse applications, have introduced a new Digital Clamp Meter with the latest technology. It is a Clampmetercum-Multimeter. It is packed with features not available in other contemporary instruments. The display is 6000 counts. It has Auto check (Automatic V & A selection) function; L0-Z voltage measurements (to eliminate ghost Voltage); E-F detection. It has a fast update rate of 5/ second. It can measure TRUE RMS 2000A AC Current, DC 600.0 V, AC Voltage upto
600V AC; Resistance upto 6.000MΩ, frequency upto 50KHz; Capacitance upto 2000μF & Continuity. It has Data Hold, Backlight & Auto Power Off facility. It has transient protection upto 6.5KV lighting surge (1.2/50μS)and meets the requirements for CAT III 600V AC & DC. It meets E.M.C. requirements and IEC 61010-2-032 2nd Edition (2002), UL3111-2-032 (1999). It takes conductors upto 45mm Max. Diameter. These meters are very light (approx. 225 gms.) in weight. It is supplied with Carrying Case, Operating Manual, Test leads(pair) & Batteries.
“KUSAM-MECO” Dual Trace Oscilloscope Model KM-20-10 - 20MHz oscilloscope, KM-20-20 20MHz oscilloscope with frequency counter “KUSAM-MECO “ has introduce Dual Trace Oscilloscope. These 20MHz Oscilloscope are dual- channel oscilloscope with maximum sensitivity of 1 mV/DIV. The time base provides a maximum sweep time of 0.2 mS/DIV. When magnified by 10, the sweep speed is 20nS/DIV. These oscilloscope employ a 6-inch rectangular type TOSHIBA cathode-ray tube with red internal gratiMAY 2018 | www.engrreview.com
cule. These oscilloscopes are sturdy, easy to operate and exhibit high operational reliability.
FEATURES : • High luminance, internal graticule Toshiba CRT • Japanese electronic encoder, light handy and reliable • Fully sealed long live vertical mode switch • ALT Triggering Function.
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Two independent signals simultaneous observation. Triggering Level Lock Function, Automatic Synchronize Function. Built-in 6 Digit Frequency Counter.(*available in model KM - 20 - 20 ) High intensity CRT with high acceleration voltage : The CRT is a high beam transmission, high intensity type with a high acceleration voltage of 2KV. It displays clear readable traces even at high sweep speeds. The Oscilloscope has a trigger level lock function which makes the triggering adjustment unnecessary. Alternate triggering : Even an observation of two
waveforms of different frequencies, the waveform of the each channel is stably triggered. • TV sync triggering : The oscilloscope has a sync separator circuit for triggering of TV-V and TV-H signals. • CHI Output : Terminated 50 W output of channel 1 signal available on rear panel for driving frequency counter or other instruments.
For more information Kusam Electrical Industries Ltd. G-17, Bharat Industrial Estate, T.J. Road, Sewree (W), Mumbai- 400 015. INDIA. Tel.: 022 - 24124540 , 24181649, Fax : 022 - 24149659 Email : kusam_meco@vsnl.net, Website : www.kusamelectrical.com
SBS AE -1000 Acoustic Emission Monitoring SBS AE -1000 Acoustic Emission Monitoring reduces air grinding time and alerts the operator of crash conditions by using proprietary acoustic detection technology to monitor and analyze the high frequency signals generated by the grinding process The AE-1000 reports initial contact between the wheel and a new part to the machine
control system so it can stop wheel in-feed without operator intervention, which can save up to 20% of the typical cycle time. It can also detect and report abnormal contact from an incorrectly
256 PRODUCT SHOWCASE
loaded part or fixture within milliseconds, allowing the infeed to be stopped, avoiding a crash, damage or injury. Position control, used to zero the machine before beginning a grinding or dressing cycle, is possible by detecting the edge of the wheel touching a reference point known to the machine CNC. The CNC thereby can determine the exact position
and diameter of a changing grinding wheel. Monitoring for normal acoustic levels during wheel dressing permits the operator or CNC control to (1) determine if the wheel is being dressed fully across its width, (2) control the aggressiveness of the process, and (3) maintain the quality of the dressed wheel to conserve wheel material.
SB 5500 Automatic Grinding Wheel Balancer Control
The SB-5500 control from SBS takes balancing grinding machines to a new level of accuracy (0.02 microns), speed (300 to 30,000 RPM) and convenience for various applications: contact or non contact, spindle or flange type, hydrokompenser or mechanical weights. With its all-digital electronic design, compact size and larger high resolution detachable colour display, the SB-5500 provides unsurpassed accuracy (up to 0.02micron), speed (30030,000rpm) and flexibility (four-channel capability). The SB-5500 is easy to install and easy to use, can upgrade the old SBMAY 2018 | www.engrreview.com
2500,SB-4500 & SCHMITT HOFMANN HK 5000 controls .It can also be used for GAP & CRASH control by insertion of additional AE card . The system is elegantly simple: a computer control, sensor, spindle mounting adapter, and balance head. It is designed as an inexpensive, permanent installation on grinding machines. Fully automatic operation means one no longer needs to pre-balance grinding wheels, and eliminates the need for awkward equipment, which only does part of the job. Systems are available to fit machines with wheel diameters from (6” to 48”/150 mm
to 1200 mm). Following CNC interfacing options: Ethernet TCP/IP, USB 2.0, Profibus DP, CNC/PLC hardwire Interface
(opto-isolated outputs) It is available as a retrofit package or as an option from most machine builders
For more information SBS Precision Systems (India) Pvt Ltd 24, Ram Swarup Khettry Road First Floor, New Alipore, Kolkata 700 053 Tel: 033-24003097. Mobile: 093311-40202. Fax: 91-33-24003097. E-mail: enquiries@sbsindia.in
Gandhi Rolling Shutters - Quality Engineered Gandhi Automations Pvt Ltd, India’s No. 1 Entrance Automation & Loading Bay Equipment Company, is the only manufacturer of Rolling Shutters certified to ISO 9001 : 2015, ISO 14001 : 2015, BS OHSAS 18001 : 2007 quality management system. This has resulted in the implementation of continuous improvement in personnel training, production, inspection, equipment calibration, machinery maintenance, logistics and customer relations. The product engineering team uses the latest software combined with technologically advanced machinery to offer to the customer a well-engineered product. Over years of meticulously working on the design, fabrication and installation, Gandhi Automations has developed technical expertise in manufacturing various kinds of Automated Rolling Shutters. The Research and Development team with its extensive know-how and experience are able to produce specific types of Rolling Shutters unique to certain sites and client require-
ments. A consistent quality product has thus become the hallmark of Gandhi Automations’ manufacturing process right through installation to after sales service. Gandhi Rolling Shutters are ideal for situations where side room is at a premium and security is required. Our Rolling Shutters require very little headroom above the structural opening. They combine strength with elegance along with durability and are designed for both external and internal applications. Gandhi Rolling Shutters are fabricated of interlocking Galvanized Insulated and Non Insulated, Stainless Steel, patented Aluminum profiles and patented MS Rolling Grills. Each of our Rolling Shutters is designed to the clients specifications conforming to
258 PRODUCT SHOWCASE
IS 6248 and solidly constructed to promote trouble-free operation and long life. Gandhi Rolling Shutters fit openings to a maximum width
of 30,000 mm and height of 40,000 mm with an endless array of options to satisfy both aesthetic considerations as well as working requirement.
For more information Gandhi Automations Pvt Ltd Chawda Commercial Centre Link Road, Malad (W) Mumbai – 400064, India Off : +91 22 66720200 / 66720300(200 lines) Fax : +91 22 66720201 Email : sales@geapl.co.in, Website: www.geapl.co.in
Polar Lighting Poles
evaluated by an extensive research and understanding of illumination requirements for urban spaces. Choice of drivers for LED takes into consideration the harmonic distortion level ( not exceeding 10%) power factor greater
than 0.9 and surge protection. The LED modules are individually rated 60 watts. The control gear tray is prewired with terminal connectors, MCB and loop-in loop-out arrangement and located in the control box, integral with the pole.
For more information K-LITE INDUSTRIES D-10, Ambattur Industrial Estate,Chennai-58 Tel: 26257710,48581950, Fax : 26257866 Cell: 95000 79797, 95000 85511 E-mail: info@klite.in / Web: www.klite.in
MECO “Power & Harmonics Analyzer – Model PHA-5850 A/B/C/D ”
‘K-LITE’ surface mounted Polar Lighting Pole, integrated with LED Lighting Module is an exclusive choice of designers for city beautification lighting blended with architectural appeal. It is designed for a complete range of contemporary designs with single arm, double arm, L-arm, V-Arm, Square arm and Parallel arm. The pole is engineered to meet the adverse conditions and the pole sections are duly welded using special grooving techniques and high end MIG welding process. The control box is integral and built-in with service door, locking arrangement and safety chain. The MS pole is coated with epoxy zinc phosphate MAY 2018 | www.engrreview.com
primer and finished using environmentally stable polyurethane based paint. The pole is supplied with necessary foundation hardwares for normal soil condition. The Polar Lighting Pole lighting arms are integrated with the LED modular lighting system, which is environmental friendly under green lighting category. The LED lighting offers more lumens with lesser power consumption The module is IP 68 protected and the various models were
Under BEE’s PAT Scheme (Perform, Achieves & Trade) for Eight Industrial Sectors mandated to compulsorily improve their Energy Efficiency by adopting all the available measures including replacement of their old Equipments with New and Energy Efficient Equipments MECO “POWER & HARMONICS ANALYZER – Model 5850” is a state of art versatile instrument using micro controller technology, Ideal to carry out Vigilance checks, Surveys, Audits and Periodic Visits for checking at Industrial and Consumers end. The measurements can be done on Live loads. Useful to Analysis for 1 & 3 Phase Quality Power System. Large
Dot Matrix LCD Display with Backlight of 35 Parameters in screen to monitor Energy, Active Power, Apparent Power & Reactive Power, Power Factor, Energy, TRU RMS Value, AC Current, and Average & Maximum Demand with Programmable Time Interval & CTR & PTR. Displays Individual Harmonics of Voltage & Current upto the 99th Order, THD with Waveform & Peak value. It Has inbuilt memory of 512K for 17000 records & Optical Isolated RS-232 ~ USB Interface with users friendly Software with facility to retrieve Power Data & Harmonics on Meter Screen at site. Analyser available with Clamp on CT having Multiple Range of 1/10/100A or
For more information MECO Instruments Pvt. Ltd. Plot No. EL-1, MIDC Electronic Zone, TTC Industrial Area, Mahape, Navi Mumbai 400710. (INDIA) Tel: 0091-22-27673311-16 (Sales),27673300 (Board) Fax: 0091-22-27673310, 27673330 E-mail: sales@mecoinst.com, Web : www.mecoinst.com
PRODUCT SHOWCASE 259
KM series consist of linear guideway unit and ballscrew unit KM series consist of linear guideway unit and ballscrew unit. For saving space, PMI combine the carriage of linear guideway and nut of ballscrew to a integral Carriage-Nut. The carriage-nut cooperate with the U rail designed for high rigidity to achieve the high rigidity and high accuracy in the minimal space, especially to saving time of installation. Moreover, the design of two rows with Gothic-arch groove and contact angle of 45°can bear four directional loading.
Characteristics 1. Four Directional Equal Load: KM series are applied two rows with Gothic-arch groove and designed to contact angle of 45°which enables it to carry an equal
load in radial, reversed radial and lateral directions to suit to any mounting orientation. 2. Saving Space: Combine the carriage of linear guideway and nut of ballscrew to a carriage-nut, KM series can achieve the best use of space. 3. High Rigidity: Base on the optimal analysis of FEM for the shape of U rail, it has the balance between light weight and high rigidity. 4. High Accuracy: The design of two rows with Gothicarch groove and stable manufacturing technology can control the variation by load at the minimum. It can provide the smooth feed with high accuracy.
For more information Precision Motion Industries, Inc. No.71, Ln. 20, Dafu Rd., Shengang Dist., Taichung City 42946, Taiwan Tel:+886-4-25282984 | Fax :+886-4-25120834 E-mail:sales@pmi-amt.com.tw Web: www.pmi-amt.com
ITI-160(P) Portable Digital METAL Hardness Tester Advantages • Largest screen 3 inch, showing all functions and parameters.it is the largest screen of leeb hardness
tester, easy read and operate.
Main Application
• Bearings and other parts • Failure analysis of pressure vessel, steam generator and other equipment • Heavy work piece • The installed machinery and permanently assembled parts • Testing surface of a small hollow space • Material identification in the warehouse of metallic materials • Rapid testing in large range and multi-measuring areas for large-scale work piece
Technical Specifications • Measuring range: HLD (170～960) HLD • Measuring direction: 360° • Hardness Scale: HL、 HB、 HRB、 HRC、
HRA、HV、 HS • Display:3 inch screen , • Data memory: 600 groups max. (relative to impact times 32～1) • Printing paper: width is (57.5±0.5)mm, diameter is 30mm • Battery pack: 6V NI-MH • Battery charger: 9V/500mA • Continuous working period: about 150 hours (With backlight off, no printing) • Communication interface:
For more information India Tools & Instruments Co. – BOMBAY - INDIA Tel: 23428862 / 9819345050 E-mail: ojus_itico@hotmail.com web:www.indiatool.net
CUTTING TOOLS We Give u All types of Cutting tools in HSS / CARBIDE / Tin Coated / ASP30 & Other materials We can Also supplly all types of Cutting tools as per your Drgs.
SO Please E-mail us your Enq. For our Best Prices.
MAKE/Brand : MICRO GERMAN / TPI INDIAN. For more information Toolpost (india), BOMBAY . Tel: 23428862 / 9819345050 ojus_itico@hotmail.com web:www.indiatool.net
• Die cavity of molds www.engrreview.com | MAY 2018
260 PRODUCT SHOWCASE
Conventional Pallet Racking
Electric Stacker
General Introduction :
Stacking & Handling made easy with the ‘Ezi’ Electric Stackers with side stabilizers from “JAY”; an safety stabilizers for extra supports. The only manufacturers of Stackers with lifting height upto 6.7 mtrs. ‘Ezi’ Electric Stackers with side stabilizers are ideal equipment for wide range material handling operation for handling loads at height. ‘Ezi’ series Electric Stackers with side stabilizers can be widely adopted in any industrial / warehousing / logistics environment. This equipment is featured stabilizers for giving extra load capacity
Conventional Pallet Racking for lift trucks is the best solution for warehouses where it is necessary to keep a wide range of articles in pallets. The wide range of profiles and accessories provides optimal adaptation to each load and height requirement. The layout and height of the racking are determined by the characteristics of fork-lifts, pallets to be stored and the dimensions of the premises. A conventional pallet racking warehouse is generally laid
out with a single-entry wall racks on the perimeter sides and double-entry racks in the middle.
Advantages : • Solid & robust construction • Simple Assembly for most of the racking types • Fewer Components • Easy to Manage
Long Span Shelves Racks
General Introduction: Warehousing & order picking are constantly challenged by the extensive variety of products available. ‘JAY’ Long span shelve racking are perfect for optimizing your individual storage requirements & will create maximum storage capacity with minimum space. Especially suitable for bulky items. ’JAY’ long span racking facilitates the storage of goods with large article ranges at small to medium quantities. The racking can be universally utilized in all industry branches for small parts but
also for bulky parts. When making goods available- according to the ‘man-to-goods’ principle – attention must be paid to goods being directly available for order picker. Flexible in application and easily adjustable, it is particularly suitable for large volume, bulky goods and containers. Order picking by hand is easier, picking times are reduced. Different shelve options are available like, metal, wooden, wire mesh, grating etc. Levels are created using load beams & panels, or shelves mounted on panel support member.
Advantages : • Immediate Access to all articles • Flexible & expendable • Easy to assemble.
For more information Jay Storage Solutions Pvt Ltd +91-9146054222-25 (4 Lines) Email : sales@jaystoragesolutions.com Website : www.jaystoragesolutions.com
MAY 2018 | www.engrreview.com
and supports for handling loads at height, & its unique design it can work in narrow aisles and gangways. The ‘Ezi’ series Electric Stacker with side stabilizers is an essential for inplant equipment used for intensive stacking and transporting in minimum cycle times. These are made available upto 6.7 mtrs. ES-16 SS models are designed with stand on platform which has the unique feature of merging with the body thus having no projection outside the body when platform is closed, can be used even in narrow aisles.
Scissors & Maintenance Platforms “ JAY” Scissor lift is a innovative handling equipments, for loading / unloading operation, were difference in level exists between loading area and transport vehicle, machine bed etc. A versatile equipment to bridge height differences and to move goods between different levels in production lines. It saves labour, eliminates accidents & maintain product quality on handling. Scissor lifts are made available in Electric Scissor lift, were the equipment in lowered position is pit
installed, flushes with floor level, hence does not interrupt other movement when not in operation. Scissor Lift table (Mobile) are simple and compact in design, it makes almost any job easier and it is very useful wherever lifting, positioning, assembling, stacking/unstacking, transportation. Scissor Work Platform is a type of platform that usually move vertically. Its operates with Electric Lifting & Manual Push Pull. It provide assess to 14000mm height with Load capacity of 500 kgs.
For more information Jay Equipment & Systems Pvt. Ltd. +91-9146054222-25 (4 Lines) Email : sales@jayequipment.com Website : www.jayequipment.com
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PRODUCT INDEX 267 A
Centerless Grinders
89 151
AC Capacitors
143
Centreless Ground
AC Lenear Servo Motor
207
Centrifuges
AC Servo Systems
207
Ceramic Adhesive Cements
Acoustic Emission Monitoring
77
CERAMIC BALLS
Cycloidal Gear Boxes
100 - 101
D
37
DC/AC Geared Motor
207
3
Deceleration Products
209
30
De-Coliler
115
Actuator
181
Ceramic Coating Compounds
3
Deep Drawing Press
Actuator Line
185
Ceramic Pyrometry Tubes
3
Dewatering, Resonance & High
Ceramic Wear-resistant Lining Tiles
3
Frequency Screens
Aggregate Crushing & Sand Making Plants & Equipments
219
115, 117, 119
Chain Pulley Block
221
Diaphragm Vacuum Pumps &
AHF, AFC, Harmonic & Energy Audit 141
Chain Pulley Blocks / Hoist
153
Compressors
Air Balancer
19
Chain Slings
153
Digital Clamp Meters
Air Compressor
23
Chains
Air Compressors
9
Chains & Wire Ropes
Air Filtration Systems
71
Circular Connectors
Air Hoists
19
Clamp Meters
Air Motors
19
Clamps for Linear Guids
Air Winch
19
CNC Control System
Aluminium Profiles
207
Automated Warehouse
11
15 153 BACK PAGE
219 209, 211 13
Digital Inverter technology
1
Digital Microhm Meter
135
Digital Multimeter
13
Digital Panel Meters
17
207
Dock Leveler
11
29
Dock Levelers
5
CNC Customized Cutting Machine
95
Dock Leveller
193
CNC Flame Cutting Machine
95
Dock Shelters
5
131, INNER IFC
Automation Products
237
CNC Lathe
IBC
Dressing Control
Automation Sensors
195
CNC Machine
IBC
Drive Systems
CNC Machining Center
IBC
Drum Handling Equipment
11
CNC Milling Machine
IBC
Dry Mills
37
Dust Collection Filtration Systems
71
B
Bag House Dust Collectors
219
Ball Mill Linings
3
Ball Transfer Units
207
Ballistic Armour Parts
3
Ballscrews Barrel Pumps Battery Analyzer
CNC Turning Center
IBC
CNC Vertical Machining Center
IBC
E
Earth Testers
131
COD/BOD
37
Earthing Electrodes
155
59
Coil Meters
167
Earthing Rods
149
Coils
151
Electric Chain Hoist
227
Compressed Air Dryers
169
Electric Chain Hoists
221
Electrical Actuators
171
15
Bevel Gear Boxes
95
43, 197
181 135
Bearings
CNC Plasma Cutting Machine
77
100 - 101
Compressed Air Pipeline Network
Billets Wire Rods
151
System
Electrical Gripper
171
Bow Shackles
153
Compressed Gas Dryers
169
Electrical Heat Tracer
209
Conduits
139
Electrical Heater & Thermostat Parts
3
Connectors
139
Electrical LT Switch-fuse
3
Brake Motors
31
Brass Auto Valves
113
49
Bright Drawn
151
Consumables
237
Electrical Rotary Table
171
Bulk Material Handling Systems
219
Contact Resistance Meter
135
Electrical Slider
171
Electrical Stacker
214
Contouring Control
C
93
Cable Carrier Assembly
229
Controller & Driver
171
Electro Hydraulic Thruster
225
Cable Drag Chain
229
Controllers
187
Electro Hydraulic Thruster Brake
225
Conveyors
223
Encoders
Cable Glands
139, 149,159, BACK PAGE
Cable Protection
BACK PAGE
Cords, Strips & Gaskets
Cable Terminals
149
Counter Weight Limit Switch
Cables
139
Couplings
Calculations Software
147
Crab / End Carriages
Cam Driven Systems
199
Crimping Tools
Cantilever Racking
11
47 225
187, 203
Energy Absorption & Vibration Isolation Products
201
Energy Audit Kit
167
221
Energy Chains
189
149
Energy Meters
167
Current Transformer Tester
135
Entarance Gate
193
207
Environment Monitoring Equipments 57
Carbon Steel Flanges
169
Curvic Coupling
Cargo Lashing Ratchet
153
Cut-off Wheels
43, 156 - 157
75
Extension Springs www.engrreview.com | MAY 2018
39
268 PRODUCT
INDEX
F
Hydraulic Pipes
FERROUS METALS BALLS
30
Fiber Laser Marking Machine
Hypid Gear Boxes
FRONT COVER - HALF FOLD FRONT COVER - HALF FOLD
Metal Components
Industrial Enclosures
BACK PAGE
Industrial Plugs
151 INNER IFC
Flexible Coolant Pipes
169 164 - 165
Industrial Shock Absorbers
209
Inflatable Seals & Gaskets
47
Infrared Cameras
FALSE COVER
In-Process Balancing
77
229
Instrumentation Fittings & Valves
Flexible Couplings
207
Insulation Testers
Flexible Geared Coupling
225
Ion Meters
Floor Cranes
214
Iron Worker
Fluid Distribution Systems
39
Fluid Handling Pump & Faucet Parts
3
Forged
151
Forged Rounds
169
Fourslide Parts
39
G
Isolation Transformer
201
Lab Products
Gear Boxes
31
Gears
30
Goliath Crane / Gantry Crane
221
Grind Cycle Management
77
Grinding Machines
73, 83, 107
GRINDING MEDIA
30
Micro-Macro Milling Media
3
Mild Steel Flanges
169
Mini Compression Springs
39
Mist Filtration Systems
71 129 INNER IFC
119, 121
Motorised Rolling Shutters
5
111
Motorized Rolling Shutters
193
133, 175, 183, 197, 156 - 157, FRONT GATEFOLD 87
Multi Function Testers
131
Multi Wire Cable Trolley
225
37
Multi-Axis Motion Controller
207
37
Multibore Insulators
3
137
Multifunction Transducers
Large Dia Slewing Ring
207
Multimeters
Laser Scanners
203
Ladders
Laser Welding Machine
15, 207
GLASS BALLS
11
Mould Makers
209
156 - 157
169
Mezzanine Floors
Moisture Meters
229
Gas Springs
Gearbox
Metering Pumps
Modular Switch
L
197
129
37
K
Knobs
107, 109
LED Lighting
129
Lenses
173
131, INNER IFC
Non-Destructive Testers Nozzles Nylocking Rngs
229
O
Lift Trucks
11
Oil & Coolant Mist Cleaner
Lifting Platforms
11
Online Checkweighers
Light Curtains
203
Optical Measuring Instrument
167
Lighting Systems
IFC
Oxy-Fuel CNC Cutting Machines
Hand Chain Hoist
227
Linear Actuators
207
Hand Fly Press
113
Linear Guideway
181
Pallet Racking
Heat Exchangers
63
Heavy Shafts High Pressure Compression Springs High Speed Doors
207 53 255, 257 237
P
11
Linear Line
185
Panel Meters
167
151
Linear Motion Guides
207
Pendant Control Station
229
39
Lockable Gas Springs
209
pH Meters
Loggers
131
Phase Sequence Indicator
5, 193
High Voltage Insulating Matt
145
Logistics Services
High Voltage Test Sets
135
Logout Tagout Products
263
HMC Machine
IBC
Loop/PSC/RCD Testers
131
Homogenisers
37
7
37
INNER GATEFOLD Pilot Lights Pinions
M
153
Magnetic & RFID Safety Sensors
172
Pipe Fittings
Hot Rolled
151
Manual Stacker
214
Pipes
HV Test Set
135
Master Controller
225
Planetary Gear Heads
Hydraulic Hand Pallet Truck
214
Material Handling Equipment
64 - 65
167
Photoelectric Light Barriers
Hooks
MAY 2018 | www.engrreview.com
30 255, 257 3
H. V. Tester
H
167
N
NON FERROUS METALS BALLS
FRONT COVER - HALF FOLD Lathe Machines
47
Metering
Motors
Lab & Process Filters
Gear Units
Metal Reinforced Extruded Profile
221
201
3
21
13, 131
J
Jib Crane
Gas Management
Gear Insulators
172
Measuring & Gaging Equipment 255, 257
264 5, 195
129
Measurement Light Curtains 219
Fire Fighting Hoses
Flats
MCB & DB
191
Industrial Forgings
71
19
Industrial Connectors 130
Fire Protection Solution
Material Handling Equipments
Industrial Centrifugal Fans
Fire Alarm Cables
Flex Clamps
100 - 101
I
Fiber Laser Metal Cutting Machine
Fire Rated Rolling Shutters
169
Plasma CNC Cutting Machines
69 207 67, 169 151 100 - 101 237
PRODUCT INDEX 269 Plasma Cutting Torch PLASTIC BALLS Plastic Chains
233
S.S. Pipes
261
Taps
30
S.S.Tubes
261
Telescopic Line
229
Plastic Components
21
Safety & Test Instruments
37
81 185
Temperature Meters
37
Safety Controllers
172
Tensile
33
Plastic Standpoles
229
Safety Gloves
247
Tension Springs
Plastick Tool Pockets
229
Safety Light Curtains
172
Testing & Calibration
Plate Bending Machine
119
Safety Mats
Plates
151
Safety Photocells
INNER GATEFOLD
Safety Relays
PLC, SCADA, HMI, PCC, MCC, APFC, Control Desk
141
Safety Switches
Plugs
147
Samplers & Sampling Systems Scaffolding Systems
Plunge Shaving Machine
41 153
Scientific & Laboratory
Portable Appliance Testers
131
Apparatus
Power Meter
131
Scissors Lift
Power Press
103, 105, 113, 115, 119, 121
Sectional Overhead Doors
Precision Air Moving Products
201
Security Seals
Precision Ball Screws
207
Security Sensors
172, 179
Thermal Imagers
177
Thermal Spray Coatings
51
219
Titrators
45
217
Torsion Springs
39
Transducers
17
11 5, 193 163
INNER GATEFOLD
Precision Measuring Instruments 255, 257
Sensors
131
Precision Turned Parts
Shakers
37
Press Brake
159 103, 115, 117, 119
Shearing Machine
103, 115, 117, 119
Presses
123
Sheet Straightner
115
Pressure Control Solutions
201
Sheets
151
Probes
79, 85
Process Calibrators
161
Processors
37
Project Engineering Solutions
237
Pulleys
156 - 157
Pumps
37
R
Rack Stacker
64 - 65
Shelving & Picking
255, 257
Shrouded Bus Bar System & Compressors
209
Slabs
151
Socket Caps
229
Sockets
147
207
Solenoid Interlocks
Radio Remote Control
225
Spectrophotometers
Ratchet Lever Hoist
25 153, 227
225
Side Channel Vacuum Pumps
Racks Rails
11
Shop Aids
INNER GATEFOLD
Speed Regulators Spray Cleaning
37 209 91
Relays
69
Spring Returns Cable Reel
147
Relays Modules
69
Squares
151
Resistance Box
225
Stainless Steel Flanges
169
Rigging Items
153
Static Elimination Solutions
201
Robotic Welding
205
STEEL BALLS & ROLLERS
Rodless Cylinders
209
Stepper & BLDC Motor
Rotary Airlock Valves Rotary Encoders Rotary Limit Switch
30 207
Transformer Test System
135
Transformers
167
Tri Clover Gaskets
47
Tubes
151
Turns Ratio Meter
135
U
Ultrasonic Cleaners
37
Ultrasonic Cleaning
91
Universal Machining Centers
97
V
Vacuum Drying
91
Vacuum Equipment
215
Valves
61
V-Belts
156 - 157
VFD
156 - 157
VFD, Soft Starter, MVD, Engineered System
141
Viscometers
37
Viton / FKM Tubes
47
VMC Machine
IBC
Voltage Detector
INNER IFC
Voltage Oil Test Set
167
Voltage Stabilizer
111
Voltage Stabilizers
167
W
Wave Springs
27
Weighing Controllers
53
Weighing Transmitters
53
Welding Equipments
237
219
Stirrers/Mixers
37
93
Storage Systems
213
Welding System
231
151
Wind & Solar Inverters
141
225
Strips Switches
Rotary Vane Oil Lubricated Vacuum Pumps
209
Rounds
151
69, 203, 93, 129, 156 - 157
Synchroscope
261
167
T
Tap Position Indicators
S
S.S. Fittings
255, 257 INNER IFC
221
131
Power Quality Analyser
Testing Apparatus Thermal Cameras
255, 257
Scissors Maintenance Platform
35
172 INNER GATEFOLD
Polyester / Webbing Slings
209
Tapping Machines
167 99
Winding Resistance Meter
135
Wire Rope Hoist
227
Wire Rope Slings
153
Wires & Cables Workholding
129, 156 - 157 255, 257 www.engrreview.com | MAY 2018
270 AD
INDEX
COMPANY NAME
PG. NO.
A A.C. AUTOMATION
209
ACCURATE INDUSTRIES
121
ACME INDUSTRIES
103
ACMEE - 2018
10
ADOR WELDING LIMITED
237
COMPANY NAME
PG. NO.
AVIANS INNOVATIONS TECHNOLOGY PVT. LTD.
193
B
COMPANY NAME
PG. NO.
EPCOS INDIA PVT. LTD.
143
EPPINGER TOOLING ASIA PVT. LTD.
100 - 101
BAUMER INDIA PVT. LTD
195
ERWIN JUNKER MASCHINENFABRIK GMBH
71
BETTINELLI AUTOMATION COMPONENTS PVT. LTD.
199
E-SQUARE ALLIANCE PVT. LTD.
263
BIRLA PRECISION TECHNOLOGIES LTD.
81
F
149
FLIR SYSTEMS INDIA PVT. LTD.
INNER INSIDE FRONT COVER
67
FLUID CONTROL RESEARCH INSTITUTE
35
FLUKE TECHNOLOGIES PVT. LTD.
FALSE COVER
AIRKING AUTO INDUSTRIES
113
BRACO ELECTRICALS (INDIA) PVT. LTD.
AKASH STEEL CRAFTS PVT. LTD.
261
BRASSTECH ENGINEERING PVT. LTD.
AMI POLYMER PVT. LTD.
47
C
AMTECH ELECTRONICS (INDIA) LTD.
141
COLE-PARMER
37
G
AMTEX - 2018
72
COLUMBUS McKINNON CORPORATION
227
GALA PRECISION ENGINEERING PVT LTD
91
ANEST IWATA MOTHERSON PVT. LTD.
23
CRANE CONTROL EQUIPMENTS
225
GALAXY EARTHING ELECTRODES (P) LTD.
155
APEX PRECISION MECHATRONIX PVT. LTD.
207
GANDHI AUTOMATIONS PVT. LTD.
5
ARHAN TECHNOLOGIES PVT. LTD.
19
ARMES MAINI STORAGE SYSTEMS PVT. LTD.
213
ARVIND ENGINEERING WORKS
105
ATUL MACHINE TOOLS
107
AUTOMATIC ELECTRIC LTD. AUTOMATION INDIA WELDING TECHNOLOGY (P) LTD.
MAY 2018 | www.engrreview.com
D DAHANUKAR MACHINE TOOLS
83
GEISSEL INDIA PVT. LTD.
159
DELAIR INDIA PVT. LTD.
169
GLEASON WORKS (INDIA) PRIVATE LIMITED
41
DELTA ELECTRONICS INDIA PVT. LTD.
29
GLOBE-TECH ENGINEERING EXPO - 2018
265
GROB MACHINE TOOLS INDIA PVT. LTD.
97
GUJARAT LATHE MANUFACTURING CO. PVT. LTD.
109
E ELECTROTHERM (INDIA) LTD.
1
ELESA AND GANTER INDIA PVT. LTD.
21
ELGI EQUIPMENTS LTD.
9
167
H
205 HACOP PUMPS PVT. LTD.
59
AD INDEX 271 COMPANY NAME
PG. NO.
COMPANY NAME
PG. NO.
COMPANY NAME
PG. NO.
HANNA EQUIPMENTS (INDIA) PVT. LTD.
45
JAY EQUIPMENT & SYSTEMS PVT. LTD.
11
LAPP INDIA PVT. LTD.
139
HARTING (INDIA) PVT. LTD.
191
JAYSHREE ENGINEERING CO.
119
LAYHER SCAFFOLDING SYSTEMS PVT LTD
217
HEIDENHAIN OPTICS & ELECTRONICS INDIA PVT. LTD.
93
JAY-SHREE MACHINES PVT. LTD.
115
LEE SPRING COMPANY INDIA PVT. LTD.
39
HPL ELECTRIC & POWER PVT. LTD.
JINDAL STEEL & POWER LTD.
25
M
129
HRS PROCESS SYSTEMS LTD.
63
JUNGHEINRICH LIFT TRUCK INDIA PVT. LTD.
64 - 65
BACK PAGE
JYOTI CERAMIC INDUSTRIES PVT. LTD.
3
JYOTI CNC AUTOMATION LTD.
INSIDE BACK COVER
HUMMEL CONNECTOR SYSTEMS PVT. LTD.
I
MARPOSS INDIA PVT. LTD.
85
MARUTHI HANDLING EQUIPMENTS
214
MARVEL GLOVES INDUSTRIES
247
MARVEL MACHINE TOOLS PVT. LTD.
123
IGUS (INDIA) PVT. LTD.
189
K
IMEX - 2018
127
KAWA PRESS SYSTEMS PVT. LTD.
117
MASYC PROJECTS PVT. LTD.
219
INDIA MACHINE TOOLS SHOW - 2019
128
KEMPPI INDIA PVT. LTD.
231
MAXON PRECISION MOTOR INDIA PVT. LTD.
183
INDIA TOOLS & INSTRUMENTS CO.
255, 257
KJELLBERG CUTTING AND WELDING INDIA
233
MECO INSTRUMENTS PRIVATE LTD.
17
INDIA WAREHOUSING SHOW - 2018
266
K-LITE INDUSTRIES
INSIDE FRONT COVER
MECO METERS PRIVATE LTD.
13
INDO AFRICA B2B TRADE EXPO - 2018
253
KTR COUPLINGS (INDIA) PVT. LTD.
43
MEHTA CAD CAM SYSTEMS PVT. LTD.
FRONT COVER - HALF FOLD
INNOVISTA SENSORS INDIA PVT. LTD.
FRONT GATEFOLD
KUEBLER AUTOMATION INDIA PVT. LTD.
187
MENNEKES ELECTRIC INDIA PVT. LTD.
164 - 165
INORBIT TOURS PVT. LTD.
20
KUMBHOJKAR PLASTIC MOULDERS
229
MET + HTS - 2018
264
INSTAMOD AIRPIPE PVT. LTD.
49
KUSAM ELECTRICAL INDUSTRIES LTD.
161
MGM-VARVEL POWER TRANSMISSION PVT LTD
31
INTERTOOL - 2018
125
KYORITSU KEW INDIA INSTRUMENTS PVT. LTD.
131
MOVETECH CONVEYORS PVT. LTD.
223
J JAGDISH ENGINEERING WORKS
L 169
LAKSHMI RING TRAVELLERS (COIMBATORE) LTD.
N 95
N. GANDHI & CO.
30
www.engrreview.com | MAY 2018
272 AD
INDEX
COMPANY NAME
PG. NO.
NAUTAN ELECTRIC ENGINEERING
111
NEW KARACHI ENGINEERING WORKS
NEXTGEN EQUIPMENTS PVT. LTD.
NORD DRIVESYSTEMS PVT. LTD.
113
197
PILZ INDIA PVT. LTD.
179
PORTESCAP
175
PRIMA EQUIPMENT
PROMPT EQUIPMENTS PVT. LTD.
PG. NO.
S
COMPANY NAME
PG. NO.
SURFACE & COATING EXPO - 2018
232
SAFCON SEALS PRIVATE LIMITED
163
T
SAFEXPRESS PVT. LTD.
7
TAMRON INDIA PRIVATE LIMITED
173
SANTEK INC
147
TATA STEEL LIMITED
33
SBS PRECISION SYSTEMS (INDIA) PVT. LTD.
77
TECHNO INDUSTRIES
221
SCHMALZ INDIA PVT. LTD.
215
TECHNO PRODUCTS DEVELOPMENT PVT LTD
156 - 157
SCHMERSAL INDIA PVT LTD
INNER GATEFOLD
TEJ INDUSTRIES
169
SHAVO TECHNOLOGIES PVT. LTD.
TESTO INDIA PVT. LTD.
177
201 THE INDIAN ELECTRIC CO.
133
THERMO-TECH INDUSTRIES
209
TIMKEN INDIA LIMITED
15
TYROLIT
75
135
P
PRECISION MOTION INDUSTRIES, INC. ( PMI )
COMPANY NAME
181 SHREE SIDDHIVINAYAK INDUSTRIES
209
SICK INDIA
203
SMALLEY STEEL RING COMPANY
27
57
53
U
R RAJKOT MACHINE TOOLS SHOW - 2018
RAVISON'S CORPORATION
SMC PNEUMATICS (INDIA) PVT. LTD.
171
SOLITAIRE MACHINE TOOLS LTD.
UNITED GRINDING GMBH
73
89
UNP POLYVALVES (INDIA) PVT LTD
61
SPRAYMET SURFACE TECHNOLOGIES PVT. LTD.
51
W
SRI VISHNU PUMP MFG. CO.
211
WE ELECTRIC INDIA PVT. LTD.
126
99
REER SAFETY
172
RENISHAW INDIA (PUNE)
79
RMG POLYVINYL INDIA LTD.
145
SRIDEVI TOOL ENGINEERS PVT. LTD.
87
ROLLON INDIA PVT. LTD. - INDIA
185
STEEL MART
151, 153
130
SUMIP COMPOSITES PVT. LTD.
RR KABEL LIMITED
MAY 2018 | www.engrreview.com
137
189
69
TESTO INDIA PVT. LTD.
DX 200 Series nvu CNC Turning Centers
KMILL Series nvu
CNC Bridge Type Vertical Machining Centers
PX Series nvu
CNC Vertical Machining Centers
NX Series nvu
CNC Double Column Machining Centers
VMC Performance Series nvu
CNC High Performance Vertical Machining Centers
K3X8 Five Series nvu
CNC 5-Axis Bridge Type Machining Centers
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