Volume 14 No. 07 | July 2019 | ` 150
Total Pages 100 | RNI NO. MAHENG/2007/20212
Publisher Shilpa Vinayak Kadam Editor Rajeev lyer CEO Shekhar Dongre
CEO CORNER
Assistant Editor Shweta Nanda Marketing Team Ladoji Pendurkar, Amol Powle, Bhavin Shah, Bharat Shah, Vinod Surve, Hiren Shah Digital Marketing Kailash P. Print & Online Division Arun P. Shinde, Nandan S. Moghe, Ganesh B. Mahale, Dinesh S. Gawade Circulation Executive Satish Kadam, Amol Ranshur Legal Advisor Advocate Vijay S. Jadhav Branch Offices (Zonal) NORTH (Delhi & NCR regions) Sandesh Jain : 09810837877 / 09871602777 SOUTH (Chennai & Coimbatore) Y. V. Raghu : 09566141224 Bangalore E Vikram : 09591488434 Vaman : 09686721340 Hyderabad E Vikram : 09591488434 Kochi Sanjeev Nair : 09846249568 EAST (Kolkata & Eastern regions) Kamlesh : 09819464242 WEST (Maharashtra & Gujarat) Pune Kuldeep Kshirsagar - 09689403523 Nashik Abhijit B. Joshi : 09890002333 Rajkot (Saurashtra) Swapnil Bhatia: 09227909005
Head Office : Divya Media Publications Pvt. Ltd., 3rd Floor, Harmony Tower, N.S. Road, Thane-400 602. Maharashtra Tel: +91 22-25380574/75, Telefax: +91-22-25418254 Email: shekhar@divyamediaonline.com Website: www.isrmag.com Printed & Published by Shilpa Vinayak Kadam behalf of DIVYA MEDIA PUBLICATIONS PVT. LTD., Industrial Safety Review, Printed at Anitha Art Printers, 29, Oasis Industrial Estate, Next to Vakola Market, Santacruz (West), Mumbai - 400055, Maharashtra.
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INDUSTRIAL SAFETY REVIEW | JULY 2019
Fire & safety equipment market: Sighting the bright future Fire & safety equipment market is poised to grow on account of rapid industrialization and stringent government regulations in India, every year, thousands of precious lives and assets valuing billions are lost in fire accidents in India. Though, the fire & safety norms do exist in the country, the implementation on ground is minimal. Various fire safety audits have concluded that majority of commercial establishments lack proper compliance of basic fire prevention norms. The scenario is quite similar in the country’s residential sector as well. Lack of proper implementation of stringent norms has resulted in the emergence of huge unorganized market that dominates the fire & safety equipment market in the country. Moreover, fire & safety equipment expenditure is often perceived by most of the companies in India as unproductive and fruitless, which continues to negatively impact the market. The country’s fire & safety equipment market has a strong growth potential and market revenues are expected to reach to about USD4.94 billion by 2019. The demand for fire & safety equipment is rising due to the country’s economic growth, rapid industrialization, as well as growing commercial sector and real estate industry. The fire protection market is highly fragmented and is majorly dominated by large unorganized players with strong regional presence. Presently, there are only a few players in the organized market with pan India presence. The market is also flooded with counterfeit products and cheap imports from China. However, the Indian market has witnessed the advent of global giants from the fire safety industry over the last decade. The usage and application of fire safety equipment is continuously increasing with corporations and commercial entities laying more emphasis on fire safety and security. Many state governments have now made it mandatory for commercial establishments to ensure proper compliance of fire safety norms. With the intensification of competition as a result of entry of small domestic players as well as large multinational players in the market, innovation and product differentiation are likely to play a key role over the next five years.
CEO
JULY 2019
CONTENT
COVER STORY
ASSA ABLOY : Success through INNOVATIVE & INTEGRATED solutions
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Mr. Raman Koul, Managing Director, SAARC Region, ASSA ABLOY Opening Solution Asia Pacific
SECURITY INDUSTRY BUSINESS NEWS
IN FOCUS
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34 Honeywell Eases Home
26 Hikvision Participated in IT-
34 Matrix Awarded as one of
CP PLUS Showcased Solutions at the Security & Fire Expo - South India
SA India Expo
Automation with Smart Wiring Devices
the Leading Innovators in Telecom & Security Technology 2019
33 Genetec Takes #1 Global VMS 35 VIVOTEK Unveils its First Vendor Position According to Latest IHS Report
License Plate Recognition Camera, the IB9387-LPR
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TECH TRENDS
Presenting ZK’s Premium Swing Barrier Series - SBTL5000
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40
ED O N
E
T R U ST
DIRECTIONAL TAPES
AUTOGLO
1 WATT LED LIGHT
STAIR NOISING WITH ANTI-SKID
RoHS +91-22-67868116 +91-22-67868135
DIRECTIONAL DOTS
COMBINATION SIGNS
THE
JULY 2019
CONTENT
CASE STUDY
Aid for Smiling Angel – Hikvision Helps WWF and OPF Protecting Endangered Yangtze Finless Porpoise
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SAFETY INDUSTRY IN FOCUS
TECH TRENDS
48
50
66
74
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FIRE INDUSTRY IN FOCUS
TECH TRENDS
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INDUSTRIAL SAFETY REVIEW | JULY 2019
Editorial Board
Editorial Index A ADOR WELDING
60
AMBETRONICS ENGINEERS
50
AQUILA GLOVES
46
ASSA ABLOY
20
B BOHLER WELDING
66
C Mr. Farooq Abdullah Managing Partner, Marvel Gloves Industries
Mr. Harsha Joshi CEO, Prolite Autoglo Limited
Mr. Deepak Kapoor Managing Director, FAAC India Pvt.Ltd.
CIVIC TECHNOLOGIES
41
CP PLUS
24
E ENCEPLON
35
F FIRE INDIA 2019
72
G GENETEC
33
H HIKVISION
26, 32, 38, 42
HONEYWELL
34
K KARAM INDUSTRIES Mr. T. P. Singh Director - S&M, FLIR Systems India Pvt. Ltd.
Mr. Nishith Dand Director, Sure Safety India Pvt. Ltd.
Mr. Hariom Sharma Director-Sales & Marketing, Solus Security Systems Pvt. Ltd.
44, 48
L LIBERTY SHOES
52
M MARVEL GLOVES INDUSTRIES MATRIX
64 34, 36, 40
MILAN SAFETY
52
N NIXU CERTIFICATION
32
O ONVIF
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P PROLITE AUTOGLO
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S Mr. Rohit Harjani, Country Manager, Indian Sub Continent, Hochiki Europe (UK) Ltd. – India Branch Office
Mr. Johnson Mathew Vice President Fire Products Gunnebo India Pvt. Ltd.
Mr. P.K. Balasubbramaniian President, VBS Corporate Support
SAFESTART INTERNATIONAL VIVOTEK
Contact : For editorial contribution E-mail: shweta@divyamediaonline.com For advertising material E-mail: advt@divyamediaonline.com
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Mr. R. R. Nair Director, Safety & Health Information Bureau
INDUSTRIAL SAFETY REVIEW | JULY 2019
Mr. Jiten Mohapatra General Manager - India Zkteco Biometrics India Pvt. Ltd.
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Z ZKTECO
Mr. Kiron Kunte Director, Norik Konsult
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V
For accounts E-mail: accounts@divyamediaonline.com For online advertising E-mail: ganesh@divyamediaonline.com
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COVER STORY
Mr. Raman Koul Managing Director SAARC Region ASSA ABLOY Opening Solution Asia Pacific
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www.isrmag.com
COVER STORY
ASSA ABLOY :
Success through INNOVATIVE & INTEGRATED solutions Q. Security is the need of hour in current scenario, how does ASSA ABLOY is managing the demand of security systems in India? With revenues of around USD 49 million per annum, 1,400 employees and one of the fastest growing Digital Door Locking (DDL) businesses in South Asia, operating with 24/7, 356-daysa-year, round-the-clock service, ASSA ABLOY has created an incredibly strong foundation from which to further grow its business in India and the neighboring South Asian countries. Since setting up ASSA ABLOY India in 2009, we have acquired the lock and hardware business under the ENOX brand from Indian market leader in glass hardware Pooja Hardware, as well as SMI (Shree Mahavir Metalcraft), a leading OEM manufacturer of architectural hardware. We have also established a strong sales and distribution network across all corners of India/SAARC.
Q. ASSA ABLOY has diverse range of security products; can you highlight some of the top line products & its applications? One segment in which ASSA ABLOY www.isrmag.com
India envisages rapid growth in the coming years is Digital Door Locks, with the Indian smart locks market projected to expand at a CAGR of 36% by 2023. Increasing demand for improved and advanced digital door locks that can be operated by smart electronic gadgets is estimated to drive the Indian smart door lock market up to a staggering USD 652 million by the end of 2023, compared to USD 90 million in 2018s. Another segment where we foresee huge growth is the Electronic Access Control portfolio. We have wide basket for Electromechanical and Electronic products sourced from our over 17 different brands across the globe such as Lockwood & Trimec (Australia), Sargent, Adams Rite, Securitron & HES (Americas), eff eff (Germany), MulTLock (Israel) amongst others.
Q. What is ASSA ABLOY product marketing strategy to confront the competition? ASSA ABLOY believes in meeting customer need with right value price and enhanced customer experience. We have created a dedicated product marketing team whose main
responsibility is to develop smart innovation solutions to secure customer premises. An interesting example of innovative solution we designed and developed was for an Oil Marketing Company wherein we integrated our access controlled locking solution with various third party system. The Tanker Truck Locking Solution (TTLS) is now an industry wide solution with allied companies from logistic vertical aggressively looking at replicating the solution. ASSA ABLOY believes in providing holistic integrated solution to the end customer which ensures it is always ahead of competition. We do not sell products but rather enable solutions based on customer needs and requirement.
Q. How do you account R&D activity in ASSA ABLOY? Human needs in the new digital and connected service society serve as an important point of departure for ASSA ABLOY’s innovation and product development. Secure, convenient and intelligent door opening solutions that interact with people and products JULY 2019 | INDUSTRIAL SAFETY REVIEW
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COVER STORY
play a major role in the continued development of successful e-commerce, the Internet of Things, home services and the sharing economy. Product leadership is based on the Group’s joint innovation process. Guiding principles are insights into customer needs, product development based on a long-term plan, active management of product portfolios, and a cost-efficient innovation process. Shared Technologies, the Group’s joint development center plays a key role in this initiative.
Q. Does “India” as market has a great potential? What are the key performance areas? Recent economic forecasts predict that India’s GDP will grow between 7.4 and 7.6 percent a year over the next three years, buoyed by massive domestic demand, a young population, high level of English proficiency, healthy savings and investment rates, as well as increasing integration with the global economy. Some of the main drivers of the Indian economy include favorable demographics, a growing middle class, expanding Urbanization and high number of knowledge-based industries. The country is also undergoing extensive reform to make it more competitive on the global stage. India’s demand-led growth path, built around the consumer power of more than 247 million households, has created a thriving domestic market for both consumer and industrial goods. Meanwhile, rapid Urbanization, the development of smart cities, and a rising sense of security are starting to drive a major boom in demand for all kinds of smart, digital access and security solutions.
Q. Could you brief us the Indian & global scenario of electronic security systems and solutions industry? Indian - One unique feature of India is
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INDUSTRIAL SAFETY REVIEW | JULY 2019
the setup of its distribution channels, which are still largely under the control of family-owned distributors. Maintaining individual distributor relationships is therefore a key success factor for ASSA ABLOY as it seeks to grow its business. Meanwhile, the market is made even more challenging by a highly price centric mentality of customers and underdeveloped infrastructure.
Q. According to you what are the factors affecting the electronic security business? Today we can secure much more number of access points within the same budget as compared to few years back. With the increased awareness about connected virtual networks, infrastructure are bound to get more secure. Today we have economical security systems that are well equipped to handle the harsh challenges of outside environment like dust, rain, temperature extremes and so on. The market has also opened up to secure connected security systems and customers are now ready to pay premium for meeting their security requirements. The market was earlier driven by standalone economical products sourced locally; however now the industry is driven by smart & connected electronic security products which meets the fire & safety norms.
led to manifold increase in demand for electronic security equipment; which will exceed USD 700 million by 2022 an exponential rise from the current USD 150 million. The Indian security market will witness immense growth from verticals such as Smart City, City Surveillance, Transport, Hospitality, Healthcare, Aviation, BFSI, Retail, Manufacturing and Education. The future in India Electronic Security Equipment market is pointing towards integrated security solutions rather than mere security products/systems.
Q. What is your vision for ASSA ABLOY? Going forward, ASSA ABLOY’s number one objective is to establish itself as a market leader in the Indian residential and commercial segments – something that will be achieved by leveraging the broad product portfolio and ability to offer the market a different breed of products with superior functional capabilities. Secondly, it aims to be a market leader in the smart locks category, where the opportunity to grow is undoubtedly huge, given recent market predictions. Thirdly, the company will continue to grow its distributor business with value offerings in the mechanical product category.
Q. What are the key technological trends that are driving the electronic security industry?
Q. What are the issues or initiative needs to be taken by governmental & non governmental bodies that are related to electronic security industry?
We are living in a Global world in the real sense. There are no geographic boundaries any longer, which create need for an Access Management System securing a ‘geographically’ widespread organization from one central point. With MNC’s looking at India as a potential market; and the Indian market working towards globalization and adopting global security standards has
Compared to the prohibitive 250% Import Customs Duty in 1980’s, the current rate of 15% is considered as growth driver for the industry. There is good demand for specialized equipment, which addresses the need of high-end market. These factors coupled with growing reliance on technology have made India today one of the largest importer of security and defense equipment in the world. www.isrmag.com
BUSINESS UPDATE
SECURITY INDUSTRY
CP PLUS Showcased Solutions at the Security & Fire Expo - South India CP PLUS participated in the Security and Fire Expo - South India was held between 27th - 29th June 2019 at Hitex, Hyderabad. The Safe Expo is an annually organized Security Services fair for the market players to reach out to the target audiences and explore opportunities for business collaboration. Speaking about the participation, Mr. Yogesh Dutta, COO - CP PLUS shared, “South India is a promising market for its diverse solution requirements, and this would be an exciting opportunity for us. Security and Fire Expo
is the perfect platform to highlight our new product launches and solutions for a large audience in the South region. In this year’s expo, we are a Premier Plus Partner with a wide range of integrated products and solutions for each vertical.”
Mr. Yogesh Dutta further said, “This is a huge opportunity for us and we are quite excited as our team will exhibit solutions such as CP PLUS Health Monitoring System (HMS), Attendance Management System (AMS), Intelligent Analog HD +
solution, Body-worn solution with walkie talkie, T&A & AMS Solution and host of other products.” CP PLUS will exhibit following Security and Surveillance products and solutions in the expo: • HMS/ VCA Solution • T&A & AMS Solution • Intelligent Analog HD + solution • Intelligent IP Solution • VDP Solution • Mobile DVR solution • Drone • Video Wall • Body-worn Solution with Walkie Talkie • Accessories.
ONVIF Hosts 20th Developers’ Plugfest ONVIF®, the leading global standardization initiative for IP-based physical security products, hosted its 20th ONVIF Developers’ Plugfest in early June in Tokyo, a milestone that emphasizes the continued growth and demand for interoperable solutions. Developers and engineers from 22 ONVIF member companies gathered at the three-day event to test their implementations of ONVIF Profiles with other ONVIF Profile-conformant products. Developers can test their products independently for profile conformance, as well as test for interoperability between their devices and those from other manufacturers. With 47 members testing their implementations of the six ONVIF profiles, attendees logged
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nearly 250 hours of testing. In addition to Profile interoperability tests, all ONVIF clients had the opportunity to test using the ONVIF Device/Client Test Tool. >From there, attendees were able to discuss with Test Tool developers any issues that arose during conformance testing. “The continued level of engagement from our member companies at what is now our 20th Developers’ Plugfest showcases the importance of interoperability to the industry at large,” said Per Björkdahl, chair of the ONVIF
INDUSTRIAL SAFETY REVIEW | JULY 2019
Steering Committee. “As new profiles are developed to meet changing market needs, it is more important than ever for companies to collaborate and exchange ideas to create the best new conformant technologies possible.” ONVIF Developers’ Plugfests are held twice each year around the world to enable the global ONVIF membership to gather for testing of their implementations. The next Developers’ Plugfest is scheduled to be held in November 2019 in Rome, Italy.
Founded in 2008, ONVIF is a leading and well-recognized industry forum driving interoperability for IP-based physical security products. The organization has a global member base of established camera, video management system and access control companies and more than 13,000 profile conformant products. ONVIF offers Profile S for basic streaming video; Profile G for edge storage and retrieval; Profile C for door control and event management; Profile Q for quick installation, Profile A for access control configuration and Profile T for advanced video streaming. ONVIF continues to work with its members to expand the number of IP interoperability solutions ONVIF conformant products can provide.
BUSINESS UPDATE
SECURITY INDUSTRY
Hikvision Participated in IT-SA India Expo Hikvision has participated in the second edition of it-sa India - India’s IT security expo and conference to showcase its latest security and surveillance solutions. The event was organized from 15-16 May, 2019 at Bombay Exhibition Centre in Mumbai, India. The event was the convergence point of IT Security experts and stakeholders from South – Asia region. The event was inaugurated by Mr. Brijesh Singh IPS, Secretary & Director General Information & Public Relations, GOM & Special Inspector General of Police, Cyber, Govt. of Maharashtra, Ms. Paula Januszkiewiz, CEO & Founder , CQURE Academy, Mr. Vishal Jain , Partner , Deloitte Touche Tohmatsu India LLP, Mr. A.L. Narasimhan, Vice PresidentStrategic Business Alliances, Prama Hikvision India Pvt. Ltd., Frank Venjakob, Exhibition director, it-sa Security Expo & Conference, Mr. Vinayak Godse, Director , Data security Council of India and Ms. Sonia Parashar, Managing Director,
Nurnberg Messe India. After the lamp lighting ceremony Mr. A.L. Narasimhan, Vice PresidentStrategic Business Alliances, Prama Hikvision India Pvt. Ltd. gave a corporate presentation on Hikvision. “it-sa India event was an excellent opportunity to connect and network with cyber security industry stakeholders and ecosystem partners. The event turned out to be an excellent platform to showcase Hikvision’s latest security and surveillance solutions. The event has helped to create awareness about cyber security across verticals, which will help to bolster the Digital India vision,”said Mr. Ashish P. Dhakan, MD & CEO, Prama Hikvision India Pvt. Ltd. The it-sa India expo showcased information security products and services from leading principals, manufacturers, vendors, suppliers and key solution partners; covering an extensive range of products and services showcasing all areas of IT security including physical
IT security and areas covering research and security consulting. The concurrent conference program included expert talks and panel discussions featuring some of the best names from the Industry. Hikvision had participated in the panel discussion on the theme ‘Next –Generation Security Innovations for Cyber Threats’. Mr. A.L. Narasimhan, Vice President, Strategic Business Alliances, Prama Hikvision India Pvt. Ltd. shared his views in the panel discussions. The second edition of it-sa India event provided a good opportunity to connect with the companies and solution providers in the cyber security, policy advocacy and privacy issues in India. Hikvision booth attracted Delegates, Policy Makers, Cyber Security Experts, Solution Providers, Consultants and Dignitaries from the IT security domain.
an extensive and highly skilled R&D workforce, Hikvision manufactures a full suite of comprehensive products and solutions for a broad range of vertical markets. In addition to the security industry, Hikvision extends its reach to smart home tech, industrial automation, and automotive electronics industries to achieve its long-term vision. Hikvision products also provide powerful business intelligence for end users, which can enable more efficient operations and greater commercial success. Committed to the utmost quality and safety of its products, Hikvision encourages partners to take advantage of the many cybersecurity resources Hikvision offers, including the Hikvision Cybersecurity Center.
About Hikvision Hikvision is a world leading provider of security products and solutions. Featuring
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INDUSTRIAL SAFETY REVIEW | JULY 2019
For more information, Website: www.hikvision.com.
21-23 October 2019
ORGANIZED BY:
Time: 11am to 8pm Venue: Oman Convention & Exhibition Centre Muscat, Sultanate Of Oman
FIFTH EDITION OF OMAN’S ONLY AND MOST COMPREHENSIVE EXHIBITION ON FIRE, SAFETY AND SECURITY
EXHIBITION HIGHLIGHTS
For Enquiries and Information, please contact:
Mr. Navneeth K, Project Manager • +968 9123 7892 •
sales@muscat-expo.com
www.muscat-expo.com/ofsec
Bft, Italian technology for your access automation systems. Sliding gates
Boom barriers
• Operators for sliding gates up to 3,500kg • Wing speed up to 39m/min. • Magnetic/electromechanical limit switch • Release with personalised key • Bluetooth compatible on demand
• Barriers with 24V/230V power supply for intesive use • Useful passage up to 8m and opening time up to 0,7sec • Impact reaction via encoder • TCP/IP and RS485 compatible on demand • Stainless steel version available
Security bollards
Automatic doors
• Hydraulic / electromechanical bollards • Shaft diameter up to 330 and height 1200mm • Available in both access control version and anti-terrorism range “XPass” (K4 and K12 tested and certified) • Stainless steel version available
• Automatic pedastrian doors available for sliding, swing, telescopic and revolving versions • Max leaf weight up to 250kg • Impact reaction via electronic torque limiter • Continuous use cycle
U-link
d-track
24 V
rolling code
U-LINK is the new Bft serial communication protocol, thanks to which all the systems can communicate with each other, exchanging information on positions, speeds, and much more. But U-LINK is also a door open to the outside world.
Intelligent torque management system based on the microprocessor technology of BFT.
BFT 24V technology ensures optimum performance: precise slowdown control during opening or closing; safety and reliability.
BFT transmitters use a rolling code system that manages the commands in a completely secure way and prevents any type of external violation.
NICOMAC DOORS SYSTEMS Pvt Ltd. BFT AUTOMATION PRIVATE LIMITED PlotNo. No:10-A, I,D,A, Bollarm, Miyapur Near Miyapur, Plot 6, Shed No. 1, IDANear Bollaram, Hyderabad 502 325 India Hyderabad-502325. ph. +91 4032 914113 ph.: / 9100122902 fax8897141999 +91 8458 279790 email: info@bftindia.com
www.nicomacdoors.com www.bftworld.com www.bftindia.com
Looking for dealers in North India
made in Italy tuned to you
BUSINESS UPDATE
SECURITY INDUSTRY
Hikvision Showcases Latest Security and Surveillance Solutions at SITA ITeS Conclave 2019 Hikvision has recently participated in SITA ITeS Conclave 2019 to showcase its latest security and surveillance solutions with its esteemed partner SMB System Integrators. The ‘SITA ITeS Conclave’ exhibition was organized by SITA – South Gujarat Information Technologists Association from 1 – 2 June 2019 at Platinum Hall , Sarsana, Surat. Hikvision team at SITA event demonstrated the latest security and surveillance solutions. They also displayed Hikvision Thermal and Explosion Proof Cameras, EZVIZ Smart Home Camera, Video Door Phone, Access Control and AX Hub Intrusion alarm products. The key Hikvision products and solutions displayed at the SITA ITeS
Conclave 2019 includes Hikvision’s HDTVI (High Definition Transport Video Interface) Solution, Hikvision Professional IP, Easy IP 4.0 & PanoVu cameras , EZVIZ Wi-Fi Cameras, Alarm Devices, NVRs, etc.,Hikvision Analog and IP VDP product series, Hikvision’s access control products include access controllers, standalone terminals, card readers, turnstiles, and elevator controllers, Hikvision AXHub intruder alarm system, POE Switches (Power Over Ethernet) Switches, CAT6 & 3+1 Network Cables. At the SITA ITeS Conclave 2019, a corporate presentation on Hikvision was given by Mr. Bhavin Chauhan,AVP- IT Products, Pan India, Prama Hikvision India Pvt. Ltd. “SITA ITeS Conclave 2019 is a reputed event platform of South Gujarat region. Hikvision has a good penetration into this regional market. We had showcased latest Hikvision products and solutions to update the ITeS community and System Integrators,” said Mr. Ashish P.
Dhakan, MD & CEO, Prama Hikvision India Pvt. Ltd. Hikvision’s booth at SITA event got tremendous response from dealers and end customers. Many leading Diamond, Retail and Textile industry representatives had visited the booth and appreciated the Hikvision’s innovative security solutions and products. SITA association had invited more than 1000 partners across south Gujarat (Vapi, Valsad, Surat, Ankleshwar and Bharuch). For more information, Website: www.hikvision.com.
Nixu Certification Ltd. Accredited To Audit High Security Information Systems As digitalization continues to progress at an accelerating pace, the importance of regulation will inevitably increase in the future. As a result, companies are increasingly in need of being able to demonstrate their ability to meet the regulatory requirements not only to authorities but also to their partners and customers. In 2014, the European cybersecurity services company Nixu Corporation
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established an independent subsidiary Nixu Certification Ltd. to better serve the increasing needs of the market. Today, Nixu Certification is a wellestablished Certification Body and a trusted actor in the field of certification audit services. Nixu Certification acts as an official Information Security Inspection Body approved by the Finnish authority, Transport and Communications Agency,
INDUSTRIAL SAFETY REVIEW | JULY 2019
Traficom. Nixu Certification is accredited to assess the ability of organizations to protect classified Information of Finnish
authorities. In June 2019, Nixu Certification reached Katakri 2015 protection level III accreditation that equals EU classification of CONFIDENTIAL (2013/488/EU Security Rules for protecting EU Classified Information). Nixu Certification’s internal security conforms up to protection level II (SECRET). The company has also obtained the international ISO 27001 accreditation, enabling
BUSINESS UPDATE
SECURITY INDUSTRY
it to certify organizations’ information security management systems. In addition, Nixu Certification audits cloud services against national and international frameworks, health care systems and payment card security. The focus is solely on cybersecurity audits and the selection will increase in the future. Niki Klaus, Managing Director at Nixu Certification Ltd., says: “Our position as an official Information Security Inspection Body supervised
by the National Cyber Security Centre of Traficom in Finland, provides us a unique standing that differs us from the majority of the auditing companies in the market. We have very high requirements for our management system, competence, auditing methods, IT systems and physical security. By fulfilling these requirements, we have gained the capacity to perform inspections in a manner that meets the requirements of even the most security-conscious clients.”
“I’m very pleased with the newly obtained accreditation that enables us to perform inspections that allow even closer collaboration with authorities & our securitycritical customers,” explains Klaus.
clients we provide practical solutions for ensuring business continuity, an easy access to digital services and data protection. We aim to provide the best workplace to our team of nearly 400 cybersecurity professionals with a hands-on attitude. With Nordic roots we serve enterprise clients worldwide. Nixu shares are listed on the Nasdaq Helsinki stock exchange.
Nixu in Brief: Nixu is a cybersecurity services company on a mission to keep the digital society running. Our passion is to help organizations embrace digitalization securely. Partnering with our
For more information www.nixu.com
Genetec Takes #1 Global VMS Vendor Position According to Latest IHS Report According to a recent report published by business intelligence provider IHS Markit (NASDAQ: INFO), Genetec Inc. (“Genetec”), a leading technology provider of unified security, public safety, operations, and business intelligence solutions, was named the world’s number one vendor of Video Management Systems (VMS). IHS-reported results from 2015-2018 also point to the company sustaining a 24.1% CAGR (compound annual growth rate) for the past 3 years in this category. In the Americas, Genetec remains the leading VMS manufacturer by a wide margin for the eight consecutive years, with an 18.3% share of this $601 million market. Genetec has also taken the number one position in the $1.7 billion market for back-end video
surveillance equipment in the Americas. In the rest of the world, Genetec grew its VMS revenue at a fast rate: In EMEA, Genetec revenues grew by 20.5% in 2018, while in APAC (excluding China), Genetec grew its revenues by 22.5%. “As a privately owned, independent manufacturer of IP-based physical security solutions, we reinvest a much higher proportion of our annual top-line revenue into R&D than
most,” states Pierre Racz, President, Genetec Inc. “Our independence and singlemindedness have helped us earn the trust of enterprise and government users. We want to delight the customer. Circumstances have propelled us to be outspoken about privacy and cyber-security.” “These factors, along with good-fortune, strong partnerships and a great team, are some of the factors that explain the appeal of
our solutions,” explains Racz. “We will continue to lower the friction with which our customers integrate new sensors and other systems into the decision-making of their operations.” According to IHS Markit (2017 Video Surveillance Market Share Database, 2017 Access Control Intelligence Database, and 2018 ANPR & Detection Sensors Report) Genetec is the only security and public safety solutions developer to hold top-10 global rankings across all physical security industry sectors including video management software (VMS), access control software, and automatic license plate recognition (ALPR) software.
For more information Website: www.genetec.com
JULY 2019 | INDUSTRIAL SAFETY REVIEW
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BUSINESS UPDATE
SECURITY INDUSTRY
Honeywell Eases Home Automation with Smart Wiring Devices Honeywell (NYSE: HON), a global leader in connected building technology, announced a new range of smart wiring devices for the Indian market. These devices are easy to install, use, and maintain. The extensive range of smart wiring devices is aimed at providing convenience to consumers by easily managing electrical devices in homes as well as enhancing the experience of users for a smarter living. Products with focus on remote connectivity to increase functionality are gaining momentum in India. Home Automation features such as remote operation of devices, scheduling operations, scenario management, and energy management of items such as lights, fans, geysers, curtain control and appliances are increasingly popular among consumers seeking convenience in home management. The Honeywell smart wiring devices combine intelligent automation, advanced
analytics and data visualization with the contemporary user experience of home and mobile electronics. They feature simple, intuitive displays to enhance experience and comfort. The latest release provides holistic integration to create a seamless hub of information pulled from smartphone app, IT network, which allows for superior experience and advanced automation. The expansive range of smart wiring devices is backed by patented modular technology which is key for adoption by builders and end customer, as this brings familiarity in operation yet sophistication with features and elegance in aesthetics. The system can learn a users’s behavior over period time
and offers predictive analytics through artificial intelligence to further simplify life. “Honeywell has been at the forefront of launching innovative products specifically designed for Indian needs and we are excited to announce the new range of smart wiring devices which are truly modular and retrofittable,” said Anupam Mathur, Sales Director, New Business – Connected Living Solutions, Honeywell Building Technologies, India. “The range has been designed to keep the ease of use and implementation in mind. They do not require any structural and electrical overhaul because of its modular design, and we are confident that the range will resonate well with the industry.”
The Honeywell smart wiring devices range will be available in three series: Harmony, Expression and Prestige. • The Harmony series focuses on affordability and neutrality with the use of subtle color and material finish differences which fits into any wall surface • The Expression range is customizable and focuses on emotional manifestation. Its sleek design has been created with the use of expressive colors and different material finishes. It also offers range of colors, patterns and textures to take freedom of expression to next level. • The Prestige series is a premium offering focusing on elegance and pride with the selective use of material, enhancing its properties and contrasting colors to the parts and material finishes. For more information, Website: www.honeywell.com
Matrix Awarded as one of the Leading Innovators in Telecom & Security Technology 2019 Matrix has bagged the 2019 Technology Innovator Awards by Corporate Vision Magazine for the first time. Corporate Vision Magazine, a leading professional magazine that has instituted this award to recognize, reward and further establish the leading lights in technology who year upon year expand their services and products in order to grow
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and to keep up with the supersonic pace of the technology industry. On winning this prestigious award, Ganesh Jivani, MD of Matrix said “Matrix is focused on designing and manufacturing world-class
INDUSTRIAL SAFETY REVIEW | JULY 2019
cutting-edge Security and Telecom solutions for modern organizations. Matrix exports these products to more than 50 countries – most of them are first-world technologically advanced nations. With 250+ R&D engineers and worldclass infrastructure and equipment, Matrix is commited to indigenous R&D. This award is a validation of Matrix’s inno-
vation and design capabilities. I thank all our customers and channel partners for their trust in Matrix and congratulate the entire Matrix team for this outstanding achievement. Such recognition would encourage us to work harder towards building innovative technologies and products.” www.MatrixComSec.com
BUSINESS UPDATE
SECURITY INDUSTRY
Enceplon Provides Customer-Centric Solutions Enceplon was established in 2015 in Mumbai with a broad vision to provide effective Remote Health Monitoring Service (RHMS) to security devices and become the most customer-centric and trusted company in this important field. Mr. Parthesh Dhaggal is the Founder of this growing company. Enceplon is focused on implementing and supporting surveillance and monitoring enterprises. The company has been the part of the ‘Smart City’ project for Status Dashboard and Critical Modules, and can therefore guarantee quality and continued robust health of security devices.
Goals The goals of the company are to expand nationally in the field of Surveillance Management, develop a strong base for employment generation, build good reputation in sur-
Solutions
veillance and become a key player in the industry. Says Founder Mr. Parthesh Dhaggal, “We started as a small company and soon gained the recognition and acceptance among different sectors. We hope to grow steadily and become a leading player by 2022. We are taking steps to achieve that.” Enceplon offers services to different verticals such as banking, education, retail and real estate. In less than four years it has earned accolades and appreciation from clients, industry experts and security professionals.
excellent maintainability make RHMS the first choice for the implementation of scalable Surveillance & Monitoring projects of IP and Non-IP enabled Devices.
• Remote Health Management system • Exam Terminals • Smartcontacts.com • Smart Monitor • SLA Management • Kosmicwaves.com • Automatic Ticketing • Assets Audit & Tracking • Recover Magic
Benefits Of RHMS RHMS delivers solutions based on many years of experience in the field of ITes & applications development. The expertise and services needed to make your project succeed. It can work within a project and take overall responsibility for it, or can support employees on the project. To that end the Enceplon offers training and technical assistance to help client’s core team to succeed. RHMS has proven techniques and practices based on many projects and many years of experience. That experience leads to successful projects and productive use of the framework.
Remote Health Management System (RHMS) RHMS is an open source enterprise framework with a focus on health check solutions. It follows current development standards, supports team collaboration, and enforces a variety of unique best practices to enable the effective implementation of scalable projects. The use of standard technologies, strict separation of responsibilities within an application, a careful development process, and
VIVOTEK Unveils its First License Plate Recognition Camera, the IB9387-LPR Taking video analytics to the next level, VIVOTEK (TWSE: 3454), the global leading IP surveillance solution provider, has introduced a brand new license plate recognition camera, the IB9387-LPR*. Featuring built-in license plate recognition software and edge-computing capability without additional server, the IB9387-LPR can identify license plates from over 70 countries around the world. These and other features make it a powerful License Plate Recognition (LPR) system and
a cost-effective all-in-one device applied for condominiums, parking access control and Stop & Go toll systems. VIVOTEK’s IB9387-LPR also offers efficient access control management through black & white lists and multi-site camera centralized maintenance. With a black & white list embedded inside the IB9387-LPR, the control barrier will open the gate when a white list vehicle is detected. On the other hand, a black list vehicle will trigger an alarm and a notification will be sent to security
staff. With VIVOTEK’s IB9387LPR, security staffs of parking lots with multiple entry points no longer need to upgrade system one after another. They can simply upload these lists to a single centralized LPR camera and all the other LPR cameras will download the master list, thus significantly reducing both installation time and maintenance efforts. Thanks to its various Application Programming Interfaces (APIs), third-party systems such as parking management, toll collection, and weigh-
bridge systems are able to receive live LPR images with specific country, state, date, time, and confidence level from IB9387-LPR. Finally, the sophisticated camera is safeguarded by Trend Micro IoT Security, providing proactive protection in cybersecurity. Combining recognition and management technology, VIVOTEK’s IB9387-LPR offers an intelligent, scalable & highly secure standalone LPR system.
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IN FOCUS
SECURITY INDUSTRY
“We see a huge opportunity for IP Cameras & Access Control Solutions” Video Surveillance and Access Control market, which is expected to grow 18-20 percent in next five years, the three major trends I can see are: 1) Artificial Intelligence 2) IoT and Machine learning 3) Cyber Security
Q. Which market are you targeting?
John Fernandes, Director Genesis Telesecure LLP
Q. In your opinion, what is the state of security industry in India and what is the trend you see in the space? Given the expanding nature of Indian economy, it is certain that the country’s security market will remain positive on growth. Reports published last year projects an 18 percent growth for security market in the next five years. Going by these numbers alone, companies can get an idea of the skyrocketing demand of security products in the country. Observing the paradigm shift bought by digital technology in past five years, we see a huge opportunity for IP Cameras & Access Control solutions. Segments possessing highest demands are government, defence, transportation, retail, banking and finance, critical infrastructure, oil and gas followed by upcoming sectors such as education and residential. India is at the cusp of a digital revolution with government focusing on Digital India. Security is a growing concern and with increasing crime rates security has become a need for everybody. The Indian market is finally moving towards integration of security solutions. Speaking specifically about the
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The Tier-1 and Tier-2 cities are expected to have an increasing demand for electronic security, as the real-estate markets flourish and government initiatives towards smart homes/cities are being implemented. This will also trickle down to Tier-3 cities and create new demands for home and workspace security. Till now I have been targeting SME market where I can penetrate the solutions I offer and execute the projects in timely manner. However, now it’s time to shift my focus to upcoming sectors such as real estate and government sector. In government sector, presently my focus is on Oil & Gas and PWD dept as they have a huge potential in coming 3-5 years.
Q. What are the various security related products that you offer? We offer solutions not products. We understand customer’s telecom and security requirements and suggest products accordingly. To classify the same into security we offer Fire alarm systems, Access Control and entrance control solutions as well as IP Video Surveillance solutions.
Q. What is the advantage of Matrix products vis-à-vis the competition? Matrix is a SUBSTANCE brand. Substance is in the DNA of Matrix solutions. Substance in the form of technology, depth, genuineness and going beyond the mere outer façade
in order to offer more values in all the areas. This is what differentiates Matrix from the lot. Matrix solutions are packed with ‘More’. More productivity, more applications, more flexibility, more functions, more features, more cost saving, more reliability and more support. Matrix positioning is based on offering more of these true inherent values, which is exactly what customers expect from infrastructure solutions.
Q. What is your marketing and channel strategy? What kind of plans and expectations do you have for this segment this year? The electronic security service providers have taken a que from the technological developments and are providing unique products combining off-the-shelf security products, like surveillance cameras with internet to enable live streaming. Today customers are looking for SI’s who provide end to end solutions for their requirement along with some customization. My marketing strategy is very simple: to be in front of the customer. To achieve that, myself along with my team are always on toes. We make sure that we are present in front of the customer and guide them to build a robust and costeffective solution which addresses their requirement. Looking at the opportunities in the market, my expectation from this segment is to grow at least 30% this year.
Q. What are the challenges that you are currently facing in India? Major challenges in electronic security market in India are limited awareness and intensive competition. Similarly, technological innovation in products and services such as IoT, SaaS and Machine learning will impact customer choices. I am also facing the same challenges in Indian security market.
TECH TRENDS
SECURITY INDUSTRY
Presenting ZK’s Premium Swing Barrier Series - SBTL5000
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he SBTL5000 is a single lane swing barrier turnstile series designed for smooth and silent operation and draws very little power. It is made of stainless steel which makes SBTL5000 highly durable. SBTL5000 barriers are normally held in a locked position, thus denying access to the secured side. Upon SBTL5000’s reader (RFID and/or fingerprint) positively recognizing a user’s valid access card or fingerprint, its barriers swing automatically, thus allowing users passage to the secured side. SBTL5000 provides both security and convenient space, all in a very durable and elegant compact design.
either card or fingerprint access control reader which greatly reduces installation time & expenses. • SBTL5000 series and associated access control readers have passed the factory test before shipment. • ZKTeco provides the plug & play device with the lowest price in the whole industry.
Simplification • Simplify structure and connection, easy to maintain. • Control board with LCD screen, easy to operate.
For more information, Website: www.zkteco.in
Technical Specifications: Power requirements
AC 100 ~ 120V/200 ~ 240V, 50/60Hz
Working temperature
-28oC~60oC
Working humidity
20%-95% (Non-condensing)
Working environment
Indoor
RFID
Maximum 30/ minute
Fingerprint
Maximum 25/ minute
Features:
Lane width(mm)
650
Reliability • SUS304 stainless steel case ensures long-lasting durability • High quality electrical components Safety Features. • All smooth finishing. No exposed screws. • Ergonomic design makes card and fingerprint authentication fast & simple for users.
Footprint(mm*mm)
1400*1010
Dimensions(mm)
L=1400, W=180, H=1000
Dimension with packing(mm)
L=1500, W=260, H=1100
Net weight(kg)
120
Weight with packing(kg)
150
Cabinet material
SUS304 Stainless Steel
Lid material
Tempered Glass
Barrier material
Tempered Glass
Barrier movement
Swing
Emergency mode
Y
Security level
Medium
MCBF
2 million
Built-in Reader Integration • SBTL5000 series already integrated with customers’ preference for
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TECH TRENDS
SECURITY INDUSTRY
Submitted by Prama Hikvision India
Protecting Education Campuses with Advanced Video Surveillance Solutions
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aintaining an educational environment that is conducive to learning requires, at a minimum, that we keep our school children safe and secure. It’s easier said than done, given the wide range of sizes and types of educational institutions. High-profile violence in educational environments highlight the urgency of the need for security and safety systems, and the challenges extend beyond preventing the active shooter incidents that grab headlines. In the United States, 79% of public schools recorded that one or more incidents of violence, theft, or other crimes had taken place, amounting to 1.4 million crimes. That translates to a rate of 29 crimes per 1,000 students. (See footnote 1 below) Security is a 24-hour challenge. Protecting our schools involves deployment of a range of security and physical hardening tools. Reducing risk requires that access to school buildings be controlled, while also preserving an ‘open’ campus atmosphere that promotes
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a learning environment. Schools should be an inviting place for students and families, so technology solutions aimed at restricting access should be low-profile and unobtrusive. School security must also be designed in layers, or concentric circles of protection, starting at the school’s perimeter and working inward to secure individual classrooms and other internal areas.
How technology can help Video surveillance is a technology that is unobtrusive and can promote security beginning at the outermost boundaries of the school environment – at the perimeter and as automobiles drive onto school grounds. Surveillance can keep a silent and constant watch on people comes and goes. Furthermore, incorporating new artificial intelligence (AI) and deep learning technologies are increasing the real-time capabilities of video surveillance to provide early warning of a possible security threat as it enters a
campus. AI and deep learning analyse the content of video feeds and provide usable information to security personnel, including analysis of trends and real-time alarms when an event takes place. In addition to controlling perimeter access, video surveillance incorporating AI can also provide other benefits, such as keeping watch on a school campus after hours – before and after school, or even on weekends when extra-curricular activities may be taking place. The systems can monitor traffic flow and ensure that only authorized vehicles enter an area. The benefits of AI-driven video systems also enable greater effectiveness of systems that are not being actively monitored. Video feeds are analyzed in real-time and alarms can be raised only if there is a problem.
Use case: Controlling illegal parking and restricted areas at schools Whenever a vehicle passes into a restricted area on a school’s campus, the video system captures a vehicle image
TECH TRENDS
SECURITY INDUSTRY
and automatically provides significant data. Automated number plate recognition (ANPR) systems identify the license numbers of cars that enter a school’s parking entrance or gate and can match the numbers to a watch list and provide an alarm. The technology could also be used to monitor compliance with restricted areas; for example, to only allow vehicles that registered for a parking pass to park in a certain lot. Video systems with illegal parking detection can define a zone for no parking at a school. If any vehicle enters the area, the camera will be triggered to collect evidence. Images are captured of illegally parked vehicles, and the system provides data about when and where it occurred, the vehicle plate number and the parking violation.
Use case: Controlling ‘buses only’ and restricted areas Traffic cameras with deep learning technology can also identify and classify vehicles; in effect, to distinguish between small and large vehicles and even detect a vehicle’s make, model and colour. For instance, it is possible to differentiate between cars and buses in ‘buses only’ areas. Currently such cameras are more commonly deployed on public streets and highways, but the capability is there. The system can also capture images
and produce alarm data if a vehicle is driven in the wrong direction, such as into an exit-only lane or the wrong way on a roadway.
Use case: Facial recognition at school entrances Facial recognition can be used at school entrances and gates to promote security of students. Clarity is paramount when identifying faces, and cameras that provide wide dynamic range (WDR) can offset challenges such as backlighting on a bright day when the light behind a person coming in is brighter than the ambient light inside. Facial recognition systems can also be used inside school buildings. A facial recognition terminal installed at the entrance of a campus building or library can be configured to ensure that only registered students and staff have access to the buildings. People counting cameras can be used in cafeterias and libraries to provide daily or monthly traffic reports and to better understand peak times and arrange workflow accordingly.
Unified solution combines various applications Feeds from all the cameras can be managed, monitored and stored in an authorised security center, either located
on a campus or in a central location that combines camera feeds from multiple campuses in a school district, for example. In general, security staff can access surveillance data in a variety of ways, via a desktop, laptop, or mobile device. Such flexibility makes the job of security personnel easier. A campus police or resource officer can view video on a mobile device while patrolling the campus. Often video surveillance systems at schools are not monitored. School security personnel have more pressing duties than sitting in front of a video monitor, and it is difficult for operators to stay alert for detailed incidents that may be shown on the screen. Tedious and error-prone manual monitoring can now be replaced by more intelligent systems that provide alarms only when there is something to see.
A defence line for safer learning environment Systems to maximize school surveillance and security include dedicated, highperformance cameras for event capture, embedded network video recorder for event recording and storage, and a centralized video management platform to unify the system. AI and deep learning technologies automate security processes and provide useful real-time information that extends beyond video images. Deploying these technologies at the perimeter can promote better security campus-wide by preventing danger from entering the learning environment.
For more information, Website: www.hikvision.com. JULY 2019 | INDUSTRIAL SAFETY REVIEW
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TECH TRENDS
SECURITY INDUSTRY
MATRIX: SATATYA MIDR20FL36CWP 2MP IR Dome Camera with 3.6mm Lens
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deal for low light conditions, Matrix Professional series Audio enabled compact IP Cameras are built using superior components such as Sony STARVIS sensor to offer unmatched image quality. This 2MP IR Dome Camera with 3.6mm Lens is Powered by True WDR to offer consistent image quality with built in intelligent analytics including Intrusion Detection, Trip Wire, etc. to ensure real-time security. Additionally, it also provides features like H.265 compression technique and Automatic Motion based Frame Rate Reduction to save bandwidth and storage up to 50%.
Features: The Dark Observer - Sony STARVIS Series Sensor Crystal Clear Night Vision, Color Images at 0.08lux High Efficiency Video Coding - H.265 Compression Technology Save Up to 50% Of Storage Space Vision Adaptive - True WDR 120db Best Image Quality even in Varying Light Conditions Capture More - Wider Field of View 90o Horizontal Field of View Versatility - Adaptive Streaming Record More Frames During Motion, Less During No Motion Analytics- Intrusion, Motion Detection, No Motion, Trip Wire Real-time Security
in Security and Telecom solutions for modern businesses and enterprises. As an innovative, technology driven and customer focused organization, the company is committed to keep pace with the revolutions in the Security and Telecom industries. With around 40% of its human resources dedicated to the development of new products, Matrix has launched cutting-edge products like Video Surveillance Systems - Video Management Software, Network Video Recorder and IP Camera, Access Control and TimeAttendance Systems as well as Telecom Solutions such as Unified Communications, IP-PBX, Universal Gateways, VoIP and GSM Gateways and Communication Endpoints. These solutions are feature-rich, reliable and conform to the international standards. Having global footprints in Asia, Europe, North America, South America and Africa through an extensive network of more than 2,500 channel partners, Matrix ensures that the products serve the needs of its customers faster and longer. Matrix has gained trust and admiration of customers representing the entire spectrum of industries. Matrix has won many international awards for its innovative products.
Certification- BIS, IP66 CE, FCC, IK10
About Matrix Established in 1991, Matrix is a leader
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For more information, www.matrixvideosurveillance.com
TECH TRENDS
SECURITY INDUSTRY
Security Breaches are the Icebergs of our Personal Security
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he Titanic taught us about a fundamental lesson about icebergs: only a small part is visible above the surface. If we’re talking about data breaches, 2018 was the year we discovered the part of the iceberg floating below the surface. Data breach numbers are alarming, but the consequences of these data breaches are what’s impacting our privacy and security, and ultimately, trust. Equifax was fined over $600,000 for a breach exposing nearly 150 million records. Facebook investigated Russian activity attempting to influence the U.S. Presidential elections. The Marriott data breach was tied to Chinese hackers, and it was much more than just credit cards and passport numbers: it illuminated “the patterns of life of global political and business leaders, including who they traveled with, when and where.”
And to start off 2019, Google was the first company fined for violating the GDPR with a fine of over $50 million dollars. Despite all this information, people, not to mention companies, still are not taking significant measures to protect their online accounts. Some statistics show that people are actually less worried about privacy and security, and they trust companies more than they did a few years ago. We are starting to see reports of people taking data privacy measures, like deleting the Facebook App, but there is still an emphasis on convenience over security. When the news covers these data breaches, the focus is on the bigger picture: the fines, the number of records that have been compromised, the combined cost to consumers, or undue influence on elections. There is less
focus on the individual, yet proving identity is a fundamental part of our day to day lives. We want to ensure that the individual impacts of data breaches and security failures are not overlooked. So we put together an infographic that shows the daily touch points that make everyone more vulnerable, as people continually distribute their identity information on the Internet. As hacks become more widespread and the consequences become more severe, it’s critical to consider these interactions and consider how companies and people can make changes to protect their identity information without sacrificing convenience.
For more information, Website: www.civic.com.
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CASE STUDY
SECURITY INDUSTRY
Aid for Smiling Angel – Hikvision Helps WWF and OPF Protecting Endangered Yangtze Finless Porpoise
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n May 28, the Yangtze Finless Porpoise Conservation Project was launched in central China’s Hubei province. As part of this project, Hikvision will join forces with the World Wide Fund for Nature (WWF) and the One Planet Fund (OPF) to provide advanced products and technologies for protection of the Yangtze Finless Porpoise, the only aquatic mammal left in China’s longest river. When talking about endangered species in China, most people may immediately think of the Giant Panda. However, the Yangtze Finless Porpoise (renowned as “smile angel” for the iconic perma-grin, and cute as a panda), is even closer to extinction. The International Union for Conservation of Nature (IUCN) has identified it as “critically endangered”, with only about 1,000 of them remaining in the wild in 2017.
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The good news is that more and more people have been working together in conserving the Yangtze River ecosystem, the home to the “smiling angel”. The Yangtze Finless Porpoise Conservation Project is just an example. By using Hikvision’s equipment such as underwater cameras and unmanned aerial vehicles, the project will support the nature reserve in monitoring the Yangtze Finless Porpoises’ habits as well as the hydrobiological environment in an efficient way. It will also be able to collect necessary data for the research on the porpoise’s life habits in natural waters and for the improvement of protection. According to Mr. Lei Gang, Director of WWF Wuhan region, the number of Yangtze Finless Porpoises in this area has grown from only about 20 to nearly 100. However, it still requires joint efforts of governments, enterprises, NGOs and
other social organizations to address the severe challenges and prevent those porpoises from extinction. As an important technical partner of this project, Hikvision is working closely with other partners to realize effective management of habitat patrol and protection for Yangtze Finless Porpoises. “In recent years, Hikvision has been deeply engaging in sustainable development initiatives, including our efforts to protect the Yangtze Finless Porpoise and the local biodiversity through innovative technologies”, said Mr. Fu Hao, Head of Hikvision Hubei Business Center in China.
Website: www.hikvision.com.
BUSINESS UPDATE
SAFETY INDUSTRY
The Easiest Solution to the Toughest Maintenance Challenges Industrial Rope Access Trade Association IRATA was formed by an experienced team of mountaineers and cavers who realised techniques used by them to climb mountains and work in caves could be applied to work safely at heights. Hence IRATA trained technicians and supervisors use rope access to safely work at heights. IRATAs popularity stems from the fact that IRATA rope access teams are easy to deploy, affordable, have an impeccable safety record, and can complete a task in a fraction of the time than is possible using other techniques. IRATA technicians and supervisors undergo rigorous training that prepares them to work in inaccessible areas at heights. An IRATA certification is globally recognised and demand for IRATA technicians is growing as companies in a number of industries recognise the advantages of using such teams. KARAM Training and Consultancy is one of the company qualified to train IRATA technicians and supervisors in India.
Industries That Employ IRATA Technicians Technicians and supervisors trained by IRATA are in demand by companies in industries like oil and gas, telecom, construction, and others. In the oil and gas industry, workers regularly need to work atop structures that are difficult to climb
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unless rope access is used. Workers in this industry also work at heights in confined spaces, something rope access teams can do with ease. Certainly, the greatest demand for rope access teams is from construction companies. This is because workers in the construction industry regularly work at heights. When rope access teams are employed by a construction company they give the company an edge because such teams are extremely versatile.
INDUSTRIAL SAFETY REVIEW | JULY 2019
Consider when welding that can be completed in minutes must be done at a height of 100 meters. In the absence of rope access teams, a contractor would have little choice but to erect 100-meter high scaffolding to allow workers to safely weld. Hence a job that would have taken days to complete using scaffolding, can be completed in a matter of minutes by a rope access team. When a rope access team is contracted to complete the job however it does justice by completing it in a timely
manner. Not only are rope access teams able to reach inaccessible areas quickly, but they are also affordable to employ as well. A contractor who urgently needs minor repairs done tens of meters above the ground could hire a crane to transport workers to the spot. Yet the cost of doing so is prohibitively high for most contractors, furthermore hiring a crane for minor tasks makes little financial sense. A rope access team can be contracted for a fraction of a cranes cost allowing contractors to complete projects at lowers costs than ever before. In the construction industry where timely completion of work at an affordable price is essential to all stakeholders, rope access teams are increasingly playing an important role. Rope access teams are the easiest solution to the toughest maintenance challenges. Every member of a rope access team is expertly trained and works at heights with tremendous confidence. A rope access team’s prowess working at heights eliminates the need to use expensive and time-consuming techniques for the same.
For more information, Website: www.karam.in
BUSINESS UPDATE
SAFETY INDUSTRY
Aquila gloves – trends in industrial impact and cut protection PPE On site visits around the world we often see wrong gloves in the wrong working environment, cotton/nylon coated gloves in construction sites, for example where moving heavy objects is required. These gloves are not the best barrier for protection. We have observed that even in quarries and mines workers are using basic nylon coated gloves where it is clear that Cut Gloves should be used as: a/. a more robust glove on abrasion, b/. protection from sharp objects. Often this is results from a company cutting cost at the expense of workers, or simply that workers may not know better, as they are not properly educated by the safety managers, and because gloves are frequently not seen as the most important protective wear compared to say; hard hats and shoes. This is clearly a misguided approach since according to the U.S. Bureau of Labor Statistics nearly 20% of workplace injuries involve cuts and lacerations to the hand and fingers. Hand injuries occur frequently and can be most severe – in terms of lost working days they are considered only less important than back strains and sprains. A National Safety Council study in the U.S. reports that the cost of just one disabling hand or finger injury ranges from $540 to $26,000 per patient, while cost of serious upward extremity trauma can average at $730,000 per patient. In spite of this, people are still frequently wearing the wrong gloves, often because gloves are considered the lowest in the spectrum of safety gear they are always under the radar. Because they are consumables then people continue wearing inappropriate gloves.
So - are you specifying the right glove? In confirmation of our experience as manufacturers the US Bureau of Labor
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Statistics reports that more than 70% of workers experiencing hand injuries were not wearing gloves at the time, and the remaining 30% of injured workers were not wearing the right type of glove. According to the American Society of Safety Professionals, two out of every five hand injuries are from cuts or punctures.
So – are you specifying the right glove for the safety of your workers and in the best interests of your company? A good example is the impact protection glove market where Aquila have considered using many different materials but choose to use TPE (thermalplastic elastomer) or otherwise known as TPR (thermalplastic rubber) for their impact pads for its comfort and wearability, so ensuring that users keep their gloves on and keep working longer, better and safer. TPE/TPR is excellent for impact protection but is expensive compared to much cheaper and lower performing PVC as used in extreme low-cost items where the result is some 20-30% cheaper to make, but the trade-offs are that the PVC material is hard, hence increases hand fatigue and when PVC ages, it tends to become brittle and breaks. Also, it is less flexible and sometimes results in injury after long hours of wearing. Aquila has also found how the impact protection pads are adhered to the
gloves can determine the quality and longevity of impact gloves. For example, sewn on pads may appear good and secure but they will come off easily if the material of the pad is brittle, allowing the pad to break off very easily – a situation aggravated if the gloves are laundered with the PVC being degraded in the process. Aquila’s primary care is the workers’ safety, and so have also developed a new approach to cut glove manufacturing with its pioneering spiral wrap (or yarn wrapping) technology, which is both more effective and cheaper over their lifetime than other methods.The unique Alkimos® yarn technology used in Aquila® cut resistant gloves employs a spiral fibre winding of ultra-high- density polyethylene as a protective and structural support outer layer to the core fibre. The yarn is consequently extremely tough with the core fibre protected from mechanical damage such as breakage or fraying in the wash process. Also, if glass fibre is used in the mix of the yarn, the spiral wrapping supports core fibres in the flexing of day to day wear so ensuring a soft comfortable fit without the itchiness associated with release of glass micro-fibres. This is why gloves manufactured with Alkimos® yarn are able to maintain their extremely high performance for an exceptional number of wash cycles. Repeated washing saves a considerable replacement cost, and with up to 14 washes without degradation of cut test performance Alkimos® yarn means gloves can frequently exhibit double the working life compared with other mainstream products. Ultimately a better cut yarn means a better glove, better cut resistance, better working and lower costs. For more information, Website: www.aquilaglove.com
IN FOCUS
SAFETY INDUSTRY
Karam Industries undergoing transformation with partners like Oracle Cloud that technology itself won’t change the course of a company, however, it will pave our way into a digitalized future.
Q. What are IT related challenges that manufacturing sector is facing today? Ritu Dhawan, Corporate Head IT KARAM Industries
Q. Can you please tell us about your organisation? KARAM is India’s leading Personal Protective Equipment (PPE) manufacturing enterprise and is rated as one of the finest Indian companies providing world class PPE. Our journey started in 1998 with 5 people in a small rented premise manufacturing Industrial Safety belts. Today we have a workforce of more than 3000 members globally. Our major competitive advantage is that we have completely backward integrated manufacturing facilities where the only raw material is yarn and steel. Over past two decades, we have set a benchmark in the world of safety. More than 70 percent of our products are manufactured under Six Sigma and all our products are certified to different norms like American, Australian, Canadian, European, Singapore and of course Indian Standards.
Q. Can you brief us about the overall IT strategy that’s being driven in your organization? At KARAM, it is our constant pursuit to integrate technology into every aspect of our business. This requires continuous communication and complete understanding and unflinching trust between the IT function and other operational functions. We view IT as a source of profit, not as a cost centre. The integration of technology takes care of infrastructure and security requirements of the KARAM Group. Not just that, emerging technologies like AI help us to have visibility into probability of project success. While we do understand
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Technology has a significant role to play in a manufacturing organization like ours, where there is a constant need for striking a balance between meeting and exceeding industrial cyber security needs. The most pressing challenge that the manufacturing sector is facing is that of integrating emerging technologies like AI, Automation into the enterprise environment, while keeping costs under control. Data on cloud, adoption of mobile devices and allowing social networking also pose challenges in terms of adoption, integration and supervision. With industry 4.0, a paradigm shift has started, and many manufacturers now realize that they can get an opportunity to adopt one or more of the enabling technologies like Internet of Things, Big data, Analytics, etc. in order to transform their business. However, we also realise that these emerging technologies, if implemented correctly, can generate cost savings, as well as improve or create new products or services and trace out their marketing potential. They can also be leveraged to increase efficiency and productivity. We need to strike an appropriate balance between caution and convenience. The Oracle software helped us in efficient supply chain management, inventory management and is also helping us in effective production planning through their Production Scheduler Module.
Q. Technology is changing not just the core function in manufacturing sector, but also the other functions. Can you talk about that aspect as well? Manufacturing sector is undergoing a
transformation within its businesses to meet the requirements of the digital age. Market forces are driving us to find new and creative ways to engage with customers earlier in the sales cycle while ensuring that order orchestration and execution is a seamless process across business systems. Manufacturers must market and sell their products and services to both businesses and consumers and need to do so across various channels. With these customers being more empowered with information than ever before, getting great leads, routing them to the right direct or channels sales person, and then executing a great buying experience is vital. Till about two years back, our sales team was struggling to record their leads and opportunities. We were using excel sheets which resulted in a plethora of dis-connected data, which we were unable to analyse for actionable insights. There had been instances where people took data with them when they left the company. We, therefore, decided to bring in the Oracle Sales cloud. Once implemented the solution enabled our sales team to not just consolidate the data onto a single platform, but also to work offline. The implementation of Oracle Sales cloud has been like a dream project for us. This has led to empowered Sales Users, faster Closure of leads and opportunities, better real time Sales Analytics and prompt and better Customer Servicing. The time taken for closure of services has reduced by 30% and we plan to reduce it further. Similarly, we want to achieve 100% Lead to Opty conversion ratio of End Customers and we want to build a Sales pipeline of at least 300% of Quota per Month. The number may seem high for now but the Sales team aims to achieve it and Oracle Sales Cloud shall be one such tool to help them!!!!!!
TECH TRENDS
SAFETY INDUSTRY
The ‘Internet of Things’ now into Fire & Safety
I
nternet of Things or IoT. What comes to your mind when we say “IoT” or Internet of Things? Many of you may be introduced to this word recently but have no idea what is it exactly. Let us first understand that. In simple terms, Internet of Things (IoT) is an ecosystem of connected physical objects in the form of hardwares (such as sensors) that are accessible through the internet. These can communicate and interact with other devices over the Internet and remotely monitored and controlled. IoT devices cater to various purposes such as vehicles, home automation, health monitoring, and appliances with remote monitoring capabilities.
Gas Leak Detection and IoT
IoT for Safety
How does it Work
Smart applications or software controls the IoT systems. They take inputs from sensors and give command to one or more devices towards providing different forms of automation. Examples of sensors include gas sensors, fire and smoke sensors, temperaturehumidity sensors, and/or other detection sensors. Examples of devices that will receive command include alarms, gas pipeline valves, exhaust fans, sprinklers, etc.
A gas leak detection system makes use of a sensor for detection of LPG leakage. The primary objective of the Gas leakage detection system is to detect the malfunctioning of the pressurized gas system in order to prevent the accumulation of the gases so that the explosion does not happen. Firstly, the gas detection devices sense the gas leak and sends the readings of the gas concentration of that room or area to the gas-monitoring device that
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Various places like hotels, canteens, industries make use of flammable gases, for example, LPG, carbon dioxide, ammonia etc. to cater the best hospitality services to their customers. The use of these gases no doubt makes for a great help to these commercial kitchens. However, as each coin has two sides, these gases also involve a risk factor, which leads to a threat and damage to life. Hence, safety becomes a real concern. That is when IoT in gas leak detection comes into picture. We at Ambetronics have come up with Gas detection systems that makes use of IoT to detect the leakage and alert the user for preventing the leakage.
might be installed at another location. This gas monitor is equipped with an audio-visual alarm i.e. a hooter cum flasher to alert the authorities of the place who will take the necessary steps to stop the gas leakage. Secondly, this gas monitor is connected to a Smart IoT Device (SID) that gives alert signals in the form of SMS and Email in the event of gas leakage. This alerts the authorities who may be at a remote location far away from the site of the problem area. Lastly, various other devices like exhaust fan, buzzer or water sprinklers can be programmed to activate in the event of such emergencies with the help of IoT that will in turn assist in suppressing the chances of any fire outbreak even in the absence of a person. Now that’s what an IoT device is actually capable of. Isn’t that amazing?
For more information, Tel: 022 – 61673056, Mobile: 9320737646 Email: sales11@ambetronics.com Website: www.ambetronics.com
Ashish Shah, Managing Director Ambetronics Engineers Pvt. Ltd. Ambetronics Engineers Pvt. Ltd. is an ISO 9001:2015 certified company manufacturing products that are CCOE, CMRI & CE compliant. The design and installation process given by Ambetronic’s Technical Experts has been unquestionable for past 26 Years. With 25000+ instruments working on site, Ambetronics has always stood higher in the field of Human & Industrial Safety.
TECH TRENDS
SAFETY INDUSTRY
Warrior: Keeping Customers Satisfied
L
iberty Shoes has always believed in Customer satisfaction as its Credo and hence Customers take centre stage in whatever it does. The concept of customer satisfaction, profit and loyalty are important. For this reason the Institutional Sales team invests its time and energy in three key initiatives. In a competitive market place where there are businesses that compete for customers, customers satisfaction can often be seen as a key differentiator and therefore it has increasingly become a key element of business strategy. Customer satisfaction rating and
feedback has had powerful effects. The team at Liberty always focuses on fulfilling the customer expectation through its Footwear in the best
possible way. The Warrior Feedback form is a key element developed to get feedback and improve the customer satisfaction. This Feedback form is inserted in all Footwear variants of the Warrior brand in both Hindi and English language. The customers are incentivised for sharing feedback by giving them gifts are their doorstep. The Feedback form can be sent through email or through a prepaid postal service. The initiative has been a very successful marketing tool.
For more information, Website: warrior@libertyshoes.com
Professional Shoes by Torpedo
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orpedo has launched professional shoes for HOSPITAL, BANKERS, AIRLINES, PHARMACEUTICAL, I.T, HOTEL & FOOD INDUSTRIES. Built through direct injection, these shoes are ultra-comfortable, durable, slip resistant, antistatic, smell resistant and lightweight. Ultra-comfort: - Torpedo professional shoes provide ultra-comfort which helps give back support and avoid joint pain. Happy and healthy employees always provide better productivity and results. Slip Resistant: - Avoiding slip hazard in
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the work place is a constant challenge. Slip resistant shoes play a big part in achieving that goal. Durability: - Being manufactured in direct injection process these shoes are very durable and come with a 1-year warranty. Antistatic: - Static shock in the workplace is a distracting annoyance to employees and risks doing damage to delicate electronics. Antistatic shoes mitigate those risks. Lightweight: - Their PU sole provides lightweight comfort all day long.
For more information, www.milansafety.in
GET A GRIP WITH NINJA® GLOVES When workers cannot grasp objects securely, especially those that are wet or oily, the objects may slide through their hands and result in injuries or damaged products. Thus, a good grip is extremely critical for most mechanical jobs. Grips also differ from glove to glove. Wearing the right glove for the right application is key when it comes to hand safety. For this reason, it is important to know the functional differences in different types of glove coatings: • • • • • •
Flat Nitrile is excellent for dry grip Foam Nitrile offers good overall grip PU, or Polyurethane, delivers good overall grip PVC has good overall grip Latex gives excellent dry and good wet grip Neoprene is good for dry and wet grip
combines the benefits of all the above coatings. The micropores within the coating absorb the surface liquids to provide excellent oil and good wet grip. Gloves with NFT™ are lightweight, breathable, comfortable, durable and feel like second skin. The NFT™ technology has been rigorously engineered to deliver outstanding grip, abrasion resistance and dexterity for precision handling in oily and greasy environments.
NINJA® MAXIM COOL DOTS HV
NINJA® MAXIM DRY+
CROSS SECTION
CROSS SECTION
1
1
2
2 3
1. Nitrile Dots 2. NFT™ Coating 3. Hi-Viz Liner
3 1. NFT™ Coating 2. Flat Nitrile Coating 3. Ultra-lightweight Liner
Dry+ and Cool HV Dots NINJA® MAXIM DRY+ Our Maxim Dry+ gloves feature a Flat Nitrile coating that provides a barrier to water and oil penetration, while the second layer of Foam Nitrile (NFT™) offers good grip. • • • •
Ultra-lightweight Superior dexterity and comfort Excellent water and oil repellence Superior grip and non-slippery performance
FOR USE IN: Damp and Oily Parts Handling, Mechanical Maintenance, Light Metal Fabrication, Automotive Industry, Packaging and Handling, General Use
4121X
NINJA® MAXIM COOL DOTS HI-VIZ With their abrasion-resistant NFT™ coating and Nitrile dots, these Hi-Viz orange gloves help keep workers visible on the job while keeping hands safe. • Hi-Viz liner for high visibility in low light conditions • Excellent abrasion resistance • Nitrile dots offer enhanced grip • 360-degree breathable coating and liner for cool hands FOR USE IN: Automotive, Small Parts Handling, Quality Inspection, Assembly and Maintenance, Abrasive Surface Handling, Construction
4131X
FITSMART
Form-fitting design
GRIPSMART
X1XXXX
Dry and oily grip
Contact:
Private Limited, India
Email: customercare.in@midassafety.com
BREATHESMART 360° breathability
TECH UPDATE TRENDS
SAFETY INDUSTRY
Keep Hazards at Bay & Make Welding a Pleasure by S.K. Palit
S
afety is a critical consideration for any welding project. Arc welding is a safe occupation when proper precautions are taken. But, if safety measures are ignored, welders can face an array of hazards which can be potentially dangerous, including electric shock, fumes and gases, fire and explosions and more. In order to help keep welders safe, organizations such as the American Conference of Governmental Industrial Hygienists (ACGIH) and the Occupational Safety and Health Administration (OSHA) offer safety guidelines to help control, minimize or to help employers and workers avoid welding hazards. Employers should ensure that all workers comply with the following important guidelines in the workplace: • Read and understand manufacturer instructions for equipment • Carefully review material safety data sheets • Follow the company’s internal safety practices Awareness of the most common welding hazards and knowing how to avoid them ensures a safe, productive work environment for all.
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Electric Shock Electric shock is one of the most serious and immediate risks facing a welder. Electric shock can lead to severe injury or death, either from the shock itself or from a fall caused by the reaction to a shock. Electric shock occurs when welders touch two metal objects that have a voltage between them, thereby inserting themselves into the electrical circuit. For instance, if a worker holds a bare wire in one hand and a second bare wire with another, electric current will pass through that wire and through the welding operator, causing an electric shock. The higher the voltage, the higher the current and, thus the higher the risk for the electric shock to result in injury or death. The most common type of electric shock is secondary voltage shock from an arc welding circuit, which ranges from 20 to 100 volts. Bear in mind that even a shock of 50 volts or less can be enough to injure or kill an operator, depending on the conditions. Due to its constant change in polarity, alternating current (AC) voltage is more likely to stop the heart than direct current (DC) welders. It is also more likely to make the person holding the wire
unable to let go. To avoid secondary voltage shock, welding operators should wear dry gloves in good condition, never touch the electrode or metal parts of the electrode holder with skin or wet clothing and be sure to insulate themselves from the work and ground, keeping dry insulation between their body and the metal being welded or ground (such as a metal floor or wet surface). ADOR Welding Limited (AWL) offers a wide range of PPE (Personal Protective Equipment), like Welding Gloves, Safety Shoes and other safety products to ensure welders’ safety. In addition, AWL offers VRD (Voltage Reducing Device) as a built-in feature as an option, and also VRD Units which can be fitted externally to any AC or DC SMAW Welding machine, which keeps the secondary voltage down to a safe level of 18-20 V when no welding is being done (machine switched on, but in idle condition). Full welding power is automatically enabled whenever the welder strikes the welding arc. An even more serious shock, primary voltage shock, may occur when a welder touches electrically “hot” or “live” parts in-
TECH TRENDS
SAFETY INDUSTRY
Ador safety products
side the welder case or the electric distribution system to which the welder is connected. This action can lead to a shock of 230 or 415 volts. AWL offers ELCB as an option in their welding machines to completely eliminate this hazard.
AWL has introduced in their range different models of Welding Fume Extraction Systems, both stand-alone as well as centralized systems (KING EXTRACTORS), with advanced technology, special filters and with or without built-in compressors
Fumes and Gases
Fire and Explosions
Overexposure to welding fumes and gases can be hazardous to the health of the welder as well as any other person who is working in the vicinity of the welding area. Welding fume contains potentially harmful complex metal oxide compounds from consumables, base metal and the base-metal coatings, so it is important to keep the head out of the fumes and use enough ventilation and/or exhaust to control the exposure to substances in the fume, depending on the type of rod and base metal being used. The specific potential health effects which relate to the welding consumable being used can be found in the Health Hazard Data section of the Safety Data Sheet available from the consumable manufacturer. Welding areas require adequate ventilation and local exhaust to keep fumes and gases away from the breathing zone and the general area. In most situations, a ventilation system- such as a fan, and an exhaust system or fixed or removable exhaust hoods- to remove fumes and gases from the work area are provided.
Welding arc creates extreme temperatures, and may pose a significant fire and explosions hazard if safe practices are not followed. While the welding arc may reach temperatures of 10,000 degrees Fahrenheit, the real danger is not from the arc itself, but rather the intense near the arc & the heat, sparks and spatter created by the arc. This spatter can reach up to 35 feet away from the welding space. To prevent fires, before beginning to weld, inspect the work area for any flammable materials and remove them from the area. Flammable materials comprise of three categories: liquid, such as gasoline, oil and paint; solid, such as wood, cardboard and paper; gas, including acetylene, propane and hydrogen.
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Ergonomics When welding heavy material manually and during assembly welding the loads are very static. Positioning welding also gives high loads. Ergonomic control of Welder’s position, arrangement of rotating tables (rotators and turn tables) is important to reduce welder fatigue and chances
of poor weld quality.
Other Safety Considerations Welders should also be aware of other safety considerations within the work environment. For example, those working in a confined space or in an elevated area may need to take extra precautions. In any welding situation, welding operators should pay close attention to safety information on the products being used and the material safety data sheets provided by the manufacturer and work with their employer and co-workers to follow appropriate safe practices for their workplace. Good common sense is also key while opening cans of electrodes, keep hands away from sharp edges. Remove clutter and debris from the welding area to prevent tripping or falling. And never use broken or damaged equipment or PPE. To keep up with the most recent safety practices, welding operators should utilize resources from the American Welding Society (AWS), OSHA and welding manufacturers. By following these safe practices and using common sense, operators can stay safe and keep production moving with no lost-time accidents. Safety & Health Fact Sheets are provided in the ANSI Z49.1 Standards. [The author is Head-CCC & Strategic Support - Equipment, SGP & WAPS at Ador Welding Ltd.]
TECH TRENDS
SAFETY INDUSTRY
Features & Benefits The Synthetic Yarn is used to make the gloves lighter, lint free & economical than Nylon or Polyamide. These gloves are available in option of 10G in Man & Lady sizes & colours like White, Natural White, Blue, Black, Grey etc.. These gloves are made from 100% Polyester Continuous Filament Yarn, which absorbs the moisture to be absorbed during extended wear, which makes more comfort to the wearer. The less lint makes less or no contamination of the products while handling.
Application • • • • • • •
Mechanical Protection Cleaning Paint Shop Packing Precision Handling- Assembly Automotive Industries General Maintences
For more information, Website: www.marvelgloves.com
MARVEL : Polyester (Spun or Filament) Knitted
S
eamless Knit Gloves are manufactured on automatic glove knitting machine & these gloves are available with different thickness, lengths (with long cuff as per the requirements) & various gauges like 7,10,13,15 made from different fibers: Cotton, Cotton/Polyester, synthetic blends, acrylic and Nylon. The Knitted Gloves are known as “General Purpose” gloves consist of Good quality, easy to wear & provides better comfort to the wearer. The seamless construction and close flexible fit increase the dexterity, allows the circulation of air reducing the perspiration. Ambidextrous fits either hand so double glove life. Terry Seamless Knit Gloves are knitted on machine with the feature of yarn loop
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incorporated into the knit to provide excellent insulation against temperatures. Loops provide interference to sharp edges and blade travel helping to prevent the cuts & tears.
TECH TRENDS
SAFETY INDUSTRY
Personal protection equipment line from voestalpine Bohler Welding Welders deserve the best view and protection to get the most out of excellent filler materials. This was in essence - the motivation for filler material specialist voestalpine Bohler Welding to launch its own line of personal protection equipment. It presented the brand new weldCare Guardian line of auto-darkening welding helmets and eyewear safety glasses. Using the latest developments in optics and ergonomics, they combine protection with wearing comfort and user-friendliness.
T
he Guardian series of batterypowered, auto-darkening welding helmets consists of three types. All of them meet the safety and durability requirements laid down in relevant CE and ANSI standards. They all feature a high impact nylon shell and comfortable headgear with longitudinal and angular adjustments. The helmets are available in Bohler
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Welding and UTP Maintenance brand design. The Guardian50 is the universal welding helmet for multi-process situations. It features a larger than usual viewing area of 50 x 100mm and a higher optical clarity rating of 1/1/1/2 according EN 379. With four sensors and a darkening filter shade 4, 9-13, it automatically adapts to
OPTIMISE YOUR PROCESSES WITH AN INTELLIGENT SOLUTION EASY INTEGRATION GRUNDFOS iSOLUTIONS
OPTIMISED PROCESSES
REDUCED OPEX
A SMART SOLUTION FOR YOU
SMARTER INTEGRATION, OPERATION AND SAFETY As a reliable full-line supplier, Grundfos offers simple and integrated solutions for safe and efficient water reuse in industrial applications. With Grundfos iSOLUTIONS, we consider the entire network surrounding water reuse and can customise solutions to answer every need. Through easy integration and operation you can optimise your workflow. Furthermore, with Grundfos intelligent dosing you can maximise process safety and precision. All to help you save OPEX, like water, energy and chemicals. Read more about the benefits of Grundfos iSOLUTIONS for industrial water reuse at in.grundfos.com/campaigns/isolutions/industry
Trademarks displayed in this material, including but not limited to Grundfos, the Grundfos logo and “be think innovate” are registered trademarks owned by The Grundfos Group. All rights reserved. © 2019 Grundfos Holding A/S, all rights reserved.
INDUSTRIAL WATER REUSE:
TECH TRENDS
the light intensities from the SMAW, GMAW, GTAW and FCAW process, the amperage level and the shielding gases used. Unique in its class is the use of True Blue Color technology which shows the welding in natural colors, rather than the greenish view from standard ADF filters. A very handy extra feature is the external switch to change to grinding mode. Eyewear welding glasses are designed to be comfortable and robust, but are at the same time fashionable. They fulfill the requirements of industrial standard EN 166F and are CE approved. The glasses withstand the impact of smaller objects colliding at a speed up to 45m/s. There is a choice of four different glasses: • Clear for general industrial use • Amber for low light conditions
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SAFETY INDUSTRY
• Blue Mirror/ Silver Mirror for sun protection in outdoor industrial use • UVIR5 Eyewear welding glasses are available in the colors of the Bohler Welding, UTP Maintenance and Fontargen Brazing and come in branded micro-fiber pouches for storage and lens cleaning.
enterprise has decisively influenced the development of welding technology, setting the benchmark with its innovative solutions. With its three areas of competence – Böhler Welding for joint welding, UTP Maintenance for repair and maintenance welding and Fontargen Brazing for soldering and brazing – outstanding solutions for all challenging welding projects in demanding industries are offered.
voestalpine Böhler Welding Is a leading manufacturer and worldwide supplier of filler metals for industrial welding and brazing applications. As a part of the voestalpine Group, one of the world’s leading suppliers of specialized steel products, voestalpine Böhler Welding is part of a global network of metallurgy experts. With more than 100 years of experience, the
For more information, www.voestalpine.com/welding
TECH TRENDS
SAFETY INDUSTRY
The need of PAPR
R
espiratory protection is a necessary part of many jobs throughout many different types of industries. Protecting workers from certain hazardous particulates, gases, vapors, and other contaminants is an important concern that should be top of mind. Enter the powered air-purifying respirator, commonly referred to as a PAPR.1 OSHA defines this type of respiratory protection2 as an air-purifying respirator that uses a uses a battery-operated motor blower to pull ambient air through an air-purifying element to the inlet covering. A belt-mounted PAPR system typically includes a motor/blower, belt, filter/ cartridge, battery, headgear, and a breathing tube. Although there may be a higher capital expenditure when choosing to implement PAPRs into an employer’s respiratory protection program, this expense may be justified in the sense that PAPRs may: • Eliminate fit testing if used with loose-fitting facepieces, hoods, or helmets • Potentially increase comfort to the wearer • Potentially integrate multiple types of PPE into one NIOSH-approved system (head, eye, face, and respiratory protection) Moreover, some types of PAPRs are built to be intrinsically safe (IS), where certain work environments may require the use of electrical equipment that prevents ignition from the devices in certain hazardous atmospheres. Now, let’s explore some of the key benefits when it comes to selecting a PAPR system.
Integrated PPE from the Neck Up Non-integrated PPE from multiple manufacturers are often not designed to work as a cohesive “system.” For example, you may wear a hard hat from Company A, eyewear made by Company B, respirator from Company C, and ear muffs sold by Company D. There are certain PAPR systems that include integrated hard hat protection, limited eye and face protection, and respiratory protection all incorporated into one system from the same manufacturer.
High Levels of Protection PAPRs configured with a loose-fitting facepiece offer an Assigned Protection Factor (APF) of 25. Respiratory hoods and helmets may have an APF up to 1,000; consult the manufacturer for details.
Protection for Professionals PAPRs are useful and often necessary in many types of hazardous jobs and conditions—for instance, emergency workers such as first receivers who can help health care, military, and public health professionals during events such as natural disasters, mass casualties, or acts of terrorism. PAPR systems also are available for first receiver, patient decontamination applications with specific systems approved to chemical, biological, radiological, and nuclear (CBRN) applications.
Easier Breathing A PAPR system uses a blower instead of lung power to draw air through the filter. This allows the user to breathe comfortably with less resistance, as the airflow is delivered directly into the headgear from the blower.
No Fit Test Required for Loose-Fitting Headgear Loose-fitting headgear on PAPRs do not require a fit test, unlike tight-fitting disposable and reusable air-purifying respirator options. Options for Use with Limited Facial Hair With any tight-fitting respirator, beards and other facial hair can be a problem, compromising the face seal. But PAPR systems with loose-fitting headgear are designed to accommodate limited facial hair. This can allow workers to keep their facial hair in certain circumstances.
Integrated Eye Protection Integrated faceshields on certain headgear for PAPR systems can help protect the eyes and face. At the same time, some headgear models may offer a wider field of vision, which can help the wearers easily view their surroundings. Eyeglasses also may be worn under many loose-fitting headgear models. JULY 2019 | INDUSTRIAL SAFETY REVIEW
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TECH TRENDS
SAFETY INDUSTRY
PROLITE : Industrial Lights
I
n the business of safety and security, it is extremely important to have wide knowledge of the possible dangers and threats to the targets concerned. With changing times, the nature of threats have also changed. As an example, with the increased use of plastic currency and electronic banking new threats also emerged such as cybercrime and hacking, identity theft and password theft. We learn from global trends, yardsticks and standards all the time and that is why we can offer the very best to our clients not just in India, but across the globe today. To cite an example again, how many people know that emergency vehicles no longer use red lights but blue ones because several studies show that blue lights are more visible and brighter both at night and during the day? PROLITE has earned the reputation of catering to varied requirements with multi-purpose emergency light modules. Just as we have a different range for smaller or closed places like residences and offices we have introduced a range of portable lights best suited for industrial areas and godowns etc.
Fig. 1
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where activities are often multiple and shifting and the Fig. 2 need for light shifts from area to area-sometimes even in minutes. Our portable light series allow for mobility and caters to power failure situations as well. In this range, we have lights that automatically get switched on when power fails and provides light for a Fig. 3 specified period with the help of rechargeable batteries. The batteries are designed to automatically slide into trickle charge mode when fully charged and remain prepared for deployment in case of power failure at any time. This range of lights are mostly nonmaintained but for some, like models PEL-120M (refer fig. 1) that come in maintained category as well. In remote areas, compounds or sensitive spaces which require monitoring or patrolling, such as borders or areas infested with dacoits, terrorists, naxals or such undesirable elements, this light becomes the handiest available tool to provide illumination. This range of portable lights has been developed for use by CISF, CRPF, BSF and other security personnel connected to sensitive areas like mines, railways, police stations, jails etc. Police and paramilitary personnel can use these products to maintain tight vigil. This range of lights is environment friendly and also protected against dust. Industrial units such as mines that manufacture and/or store highly combustible products need to have emergency lights which work when power supply is not available. Such is the importance of the Exit light that all the rest play second
fiddle-and rightly so. Prolite realizes this and therefore, remains a reliable and effective messenger in situations where the Exit light becomes critical to evacuation and safety in desperate situations. Prolite manufactures Exit/Emergency Egress Route Lighting Systems for hazardous areas and all other various applications and requirements. It has added on the flameproof Emergency light in its bag for high risk locations like factories or storehouses that stock flammable material. (refer fig. 3)
For more information, Website: www.prolite.in
IN FOCUS
FIRE INDUSTRY
“ Fire India 2019 Delhi will be the best platform to showcase your fire & safety products “
U.S. Chhillar General Secretary Institution of Fire Engineers (India) Institution of Fire Engineers (India)
Q. Why according to you is Fire India is a success and a must attend for fire and safety community ? IFE (India) has been associated with Fire India and team since the shows inception with humble beginnings. The show has seen consistent growth over the years and now host exhibitors and visitors from over 23 countries. Fire India is the largest fire show’s in the country has brought the community together successfully for over 25 years. The event still remains as the most preferred show of its kind, more importantly the fire and safety community in India and abroad continues to extend its support and recognises Fire India as the most effective networking & business platform.
Q. Please tell us something about the Institution of Fire Engineers (India)? Institution of Fire engineers (India) was established on the recommendations of the standing fire advisory council constituted by the Chief of Fire service in India and headed by DG NDRF and CD Ministry of Home Affairs, Government of India.The institution was founded in the year 1973 as a premier non-government
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organisation NGO and professional body registered under the society’s act 1860 as resolved in one of the meetings held under the chairmanship of the divine Home Minister, Minister of India Sri BN Datar, Ministry of Home Affairs, IFE (India) is dedicated to the cause of fire engineers and fire engineering profession. The graduateship examination conducted by institution is recognised by Ministry of HRD, Department of Education Government of India for appointment to the post of Divisional officers and below in Central and state government and local bodies.
Q. What is your point of view on the current fire industry ? I have seen the fire industry go through two phases 1995 to 2005 and 2005 to 2019, during this period the awareness of fire safety grew exponentially, with the government enforcing fire safety standards the need for innovative and new technology from the industry’s end users also grew during this period. Fire India was the only platform for fire industry to meet and network. It provided a platform for international organisations to share knowledge and showcase new technology. Since its beginning Fire India has hosted the cutting edge conference to ensure the industry not only has opportunity to meet and network, but more importantly, learn from the experts. I am really proud with the impact Fire India has had on the industry. Today India has witnessed a substantial increase in terms of awareness about fire safety and security. The market revenues of India’s fire and safety equipment is expected to reach 4.94 billion dollars by the end of 2019, also the Make in India initiative has provided a platform for local as well as international companies to launch new products and manufacture them in India. Fire India Delhi will offer exhibitors a
platform that will cater to and host key decision makers within the fire and safety industry.
Q. Please tell us about the international conference held by IFE (India) and what can we expect from this year’s conference? The Institution of Fire Engineers (India) regularly ventures to organise the international conference with an array of topics, issues and technologies,also what to expect in the future of fire industry.The theme of this mega International event is “Fire and disaster free India - Building a Surakshit Bharat.” The conference will be organised from 19th to 21st of September 2019 at Pragati Maidan, New Delhi. The International Fire India conference held earlier has been very popular and educative among all sections of the world. Technical papers will be presented by eminent professional experts in various fields from various countries. Experts in the field from many international areas will also be presenting validated papers on various topics.
Q. To conclude can you give your views about Fire India Delhi 2019? Fire India 2019 Delhi will be the best platform to showcase your products and solutions at the largest fire and safety event in the country. It will be the only place to gain access to key players in the in the manufacturing, IT and infrastructural sectors. Fire India will give exhibitors an opportunity to invite, showcase and engage with new and existing clients through multiple engagement activities provided by special VEconnect business matchmaking program. Fire India holistically caters to the needs of the entire community making it an event that you should not miss. We look forward to seeing you in Delhi.
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FIRE INDUSTRY
Paradigm Shifts: Hazards or Human Error?
Larry Wilson, CEO and Author SafeStart International
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his will be a series of short articles designed to provide a different perspective—a paradigm shift, in terms of how most people think about industrial safety—and on how most people think about accidental injury causation in general. The questions that you will be asked in these articles have been asked to over three million people in 66 countries. In my case, I have [personally] asked the questions to over 125,000 people at training sessions and conferences, and during the last five years we’ve collected data with audience response systems. But despite the improvement in data collection, the answers and the percentages really haven’t changed since we first started asking these questions 20 years ago. Some of these paradigm shifts are controversial or cause arguments, especially with people who accepted a lot of the traditional “doctrine” about industrial safety management at face value. However, if you can keep an open mind as you go through the series, by the end you’ll have a much broader perspective on accidental injury
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causation, and you’ll be much better equipped to answer questions like why does anybody ever get hurt when nobody ever wants to, or why do experts and experienced workers get hurt and killed? Or why parents who love their children can’t keep them from getting hurt (especially when they are young). Okay, so let’s begin by asking a simple question: when you think about the people you know well: your family, friends and coworkers and all of their serious injuries (excluding sports), were they caused “primarily” by the hazards or by two critical errors occurring at the same time? Many managers, including some safety professionals, think that industrial safety is all about, or at least mostly about the “hazards”, things that are inherently dangerous like a flame, toxic chemical or rotating saw blade, something that needs to be contained, guarded or controlled. And certainly, from a regulator’s point of view, hazards—and the aforementioned controlling or guarding of them—is basically what the inspection is all about. So, it’s easy enough to see why some managers and safety professionals think hazards are so important. In addition, engineering controls, ventilation systems, guarding and personal protective equipment all cost money. Since these costs do not improve production or quality directly, it’s also easy enough to
understand why many managers think they are a “sunk cost” or just a “cost of doing business”, which reinforces or helps to support the paradigm that industrial safety is primarily about the hazards. However, there are other people who would go even further—and say that human error is inevitable; that it’s a result, not a cause; and that it is not important in a well-managed safety system… and then they go home and tell their kids to be “careful”. Or, if they do get hurt: try to be “more careful” next time. Hypocrite or wrong paradigms? Well, hypocrite is a strong word. So, let’s look at the paradigms involved here. If someone thinks that a hazard is something that is inherently dangerous like a flame, toxic chemical, etc. and you get them to look at a concrete bridge on the highway; and then ask, “Is that bridge a hazard?”, most of them will inspect the bridge, and if there’s nothing wrong with it, they’ll say no. “But what if you hit it at 60 mph (or 100 km/h)—on a motor bike?” Well, then it could kill you… So, it isn’t just about the inherently dangerous hazards. It’s also about hazardous energy—which includes kinetic energy (see Figure #1). And in terms of potential for harm, this could be if something hits you (line-of-fire), or if you hit it or you move into it (eyes not on task, mind not on task, balance, traction or grip).
Figure #1
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When you think about all of the forklifts and pieces of mobile equipment, or all the people riding bikes or driving cars, what tells the driver or the operator what they could be moving into other than their eyes and their minds? Which means that whenever people are moving, eyes on task and mind on task become “primary” not secondary in terms of preventing incidents and accidental injuries. And in terms of inherently dangerous hazards like a toxic chemical or a sharp edge, unless you contact the hazard there won’t be an injury. However, you wouldn’t move into it if you could see it or you were thinking about it. So again, eyes and mind on task are very important. Or, to put it another way, eyes not on task and mind not on task are usually (almost always) contributing factors with these kinds of injuries as well. Although with inherently dangerous hazards it’s arguable that the guarding of the saw blade and containment of the chemical is just as important or more important. However, since nobody is ever trying to get hurt, in almost every unintentional incident, one or two of the critical errors were also involved. For example: If a tradesman has just finished welding something and it is still red hot, the welder would not touch it with his bare hand if he was looking at the red hot metal. However, if he took his gloves off, and then turned without looking because somebody called him, then he could touch it by mistake. Or, if the metal had cooled down enough that it wasn’t red hot anymore he could touch it if he
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FIRE INDUSTRY
wasn’t thinking that it could still be very hot. The only other way he could contact the hot metal is if he lost his balance and—in an effort to regain his balance or stop himself from falling—his hand contacts the hot metal by mistake as a result of his reflex action. In total, there are four critical errors that by themselves or in combination are contributing factors in almost all incidents and accidental injuries. Two have already been mentioned: eyes not on task and mind not on task. One or both of these first two critical errors can cause someone to move into the line-of-fire or to lose their balance, traction or grip. Typically, it is one or more of the second two that actually put us into contact with the hazard or hazardous energy. So, it’s not just about the inherently dangerous hazards. It’s also about all the potentially hazardous energy—which includes kinetic energy—which means that movement is important, and that means eyes and mind on task are important. And what that means is that unless your friends, family and coworkers are different than most people, eyes not on task and mind not on task were involved in almost every one of their serious accidental injuries— whether they were at work, at home or on the road, or whether the hazards were electrical, thermal, chemical or mechanical (including gravity). Furthermore, these two critical errors were also most likely involved—no matter what they were doing—whether that was welding, climbing a ladder, walking or running down stairs, cutting, chopping,
sawing, driving or riding, cleaning or washing, etc. But that all makes perfect sense because we are never trying to get hurt anywhere, anytime, no matter what we’re doing. And it is certainly possible to get hurt on something like a stairway, when there’s nothing wrong with the stairway or no visible “hazard”, like a cord or a spill… So, when it comes to the question, “What’s more important?” it’s obvious that human error is hardly “unimportant” whether you have a wellmanaged safety system or not. But the “what’s more important?” question goes ever further. If we consider the “sunk costs” of engineering controls, PPE, etc. they don’t affect “top line” revenue. However, human error does, even if it’s just a simple mind not on task error that causes a sales rep to miss a lunch meeting. What about quality? Does human error affect quality? Why do carpenters say, “Measure twice, cut once”? Answer: because it’s cheaper and faster than cutting twice (especially if you measure too short). And then there’s maintenance, finance, administration and HR. It’s hard to think of a job or a task where human error or inattention would not be a factor. So, if you could improve eyes on task and mind on task you would improve much more than safety, or the bottom line. You would also improve production, quality and customer relations (outside or inside customers). And that’s a big paradigm shift for a lot of people, especially the managers who think safety is a sunk cost. So… what’s more important?
TECH TRENDS
FIRE INDUSTRY
Understanding the fire safety importance in Petrochemical & Gas Plants
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ue to their hazardous nature, petrochemical and gas plants have always been vulnerable to the danger of fire, and the huge potential social, political, financial and ecological impacts of a major disaster mean that safety concerns are always a prime consideration.
Hydrocarbon & Jet Fires One of the most significant dangers faced by oil, petrochemical and gas facilities is the risk of a ‘jet’ or ‘spray’ fire. A jet fire usually involves a forceful flame, created by highly combustible fuel that is released in a particular direction as a result of a leak or other breach in the container that houses the fuel. This situation can create particularly intense levels of localised heat, plus exaggerated degrees of heat flux and turbulence, and it is far more capable of eroding fire protection measures, damaging structural steelwork and rupturing other vessels and pipe work than a non-hydrocarbon blaze.
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The properties of a jet fire depend on many ¬factors such as fuel composition rates and release conditions, and although considerable research has been done into these topics over recent years there are still many areas of uncertainty surrounding the subject. Although the dangers involved are easily understood, the process of heat transfer from the fire to the storage vessel is not. This is one of the reasons jet fires, and indeed hydrocarbon fires in general, are regarded as being difficult to control with active fire protection methods alone, as these are designed only to extinguish a blaze. This creates a real requirement for jet fires to be contained by the use of passive fire protection measures, where the emphasis is on insulating a steel or concrete structure from the effects of fire and limiting any rise in temperature.
Structural Steel Protection Petrochemical facilities often include major structural components made from steel – a material that is sometimes
viewed as being less prone to the damaging effects of fire than other alternatives. Steel is seen as a rigid, strong and reliable material that will withstand whatever comes its way. Unfortunately this is not always the case. When exposed to temperature rises, steel can begin to lose its strength with alarming speed, particularly when under duress from hydrocarbon and jet fires. Passive fire protection measures slow the rate of heat transfer into the steel structure and significantly delay the time it takes to reach the point where structural failure occurs. This also allows more precious time to evacuate personnel and bring a fire under control, helping to limit the destructive effects of a major blaze. Many hydrocarbon blazes result from an explosion in the vicinity of flammable products, which often causes containers to rupture and start ¬leaking. Thus it follows that if it is to be effective, any type of passive fire protection must be able to withstand a degree of explosive force, so that it remains in place and
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provides on-going protection. Perhaps the most effective method of protecting steelwork in such high risk areas is the use of a spray-applied coating system.
Protective Coating This type of integrated coating system can usually provide reliable protection against an initial blast and any subsequent blaze. This makes it ideal for use on various types of structures and vessels in oil, gas and petrochemical facilities. The performance of this type of solution has been proven in many hundreds of applications, and some systems have been independently tested and approved to internationally recognised test standards, such as UK (BS 476: Parts 20-21: 1987 Appendix D), plus International Standard ISO 834, and USA (ASTM E119, UL263 and UL1709 – Design No. XR719). The better systems available offer a factory-¬controlled premix of vermiculite and Portland cement, which is mixed with potable water before application. This can be done by spray-application over a light, wire mesh framework, which produces a monolithic coating that can withstand the thermal shocks present in a high intensity hydrocarbon fire. It acts as a highly effective thermal barrier that slows down the heat transfer process, increasing the time it takes for the structural steel to reach its failure temperature. This, in turn, can delay or prevent the collapse of the whole structure, potentially saving lives in the process. A coating of this type will not usually promote any corrosion of the steelwork to which it is applied. However, a primed substrate is often used to create long-term resistance to corrosion, particularly when the protected structure is to be left exposed to the elements. In addition to providing robust protection to structural steelwork, this solution is also suitable for protecting concrete structures, as it helps ¬prevent the process of explosive spalling. Triggered by sudden temperature rises,
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the process of spalling causes microcracks to appear in the ¬concrete. These can result in the surface of the concrete breaking away, and will eventually lead to a significant loss of structural strength. Ideal for off-site application by either spray, roller or float finishing methods, this type of fire protection will not crack under mechanical impact, and furthermore, it also has a low density com¬position that reduces any dead load added to the structure being protected. Various thicknesses are required to achieve the desired level of protection for a range of different applications. However, any reputable system manufacturer will be able to ¬provide accurate computer-based thickness ¬calcul¬ations for specific fire resistance requirements. The durability of fire protection can also be enhanced by the application of a top-coat surface coating that will protect against the ingress of salt spray, wash-down water, chemical spills, rainfall, sprinkler deluge systems and the subsequent freeze/thaw damage, ensuring that the fire -pro¬tection layer below remains intact and able to deliver the maximum performance. Flexible, flame retardant and mould resistant, top coats will help reduce the carbonation rate of cement-based products and can also be used on masonry, ¬brickwork or blockwork.
Protecting People & Equipment This type of protection is ideal for structural and storage vessel applications. However, increasingly stringent health and safety requirements mean that vulnerable equipment and plant personnel also need the maximum level of protection, and this requires a different approach. Composite steel panel systems can provide an ideal solution to this requirement, as they are lightweight, strong and resistant to fire, blast, impact and corrosion. These systems can be used as a building material to create fire screens, fire doors, ceilings, enclosures,
ductwork and even escape routes, providing protection to process-¬critical systems and protecting the lives of employees. Integrated fire protection systems such as this have been thoroughly proven over many years on high-risk hydrocarbon applications, as well as numerous large rail, metro and airport projects. As a result, there is now a wide range of system speci¬fications available to suit different applications. Composite steel panels typically consist of two punched steel sheets that are mechanically -bonded to either side of a non-combustible composite core of fibre-reinforced cement, capable of delivering up to 240 minutes of fire and blast ¬protection. This type of system is often classed as ‘non-combustible’ to BS 476: Part 4:1970 and to Clause 10 of EN 13501-1:2002. Protective walls can be designed to provide high blast resistance and to meet most of the generally recognised fire curves, including hydrocarbon and cellulosic. Composite steel panel systems have been proven to withstand the most demanding and hostile environments, as well as extremes of temperature and high thermal shock levels. The panels will retain their ability to perform even in the aftermath of a fire, thus making any subsequent rescue operations easier than they might otherwise have been. Impressive impact and moisture resistance are key characteristics of a composite panel system, along with the ability to withstand the effects of fire suppression and ¬deluge systems. This type of versatility means that this method of protection can be used to create bespoke constructions, with walls and partitions built in layout and framing configurations designed to meet individual project requirements. There is usually no requirement for additional foundation or construction work, which makes installation a relatively quick and easy process. Combined with their multi-functional role, this makes composite steel panels a very attractive ¬protection option.
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FIRE INDUSTRY
Flame and Gas Detectors for High Risk Industries constantly high level of performance and reliability. It is due to all these conditions that the Oil & Gas industry requires detectors to be tested, certified and therefore carry the necessary approvals, to ensure that they are of the highest standard and ‘fit for purpose’. Some key approvals required are hazardous area Ex approvals (FM, CSA, ATEX, IECEx, Inmetro, CU TR), functional approvals (FM, EN), and eliability approval (SIL2 TUV).
OPTICAL FLAME DETECTION
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any Oil & Gas installations, especially oil rigs and FPSOs, are located in areas where there are very harsh weather conditions, such as the North Sea. Weather conditions can reach extremes with very low temperatures, very strong winds, snow and ice. In these environments, Flame and Gas Detectors have been installed. The Skarv Oil Field, located between the Norne field and Heidrun, and the Schiehallion Oil Field are both located in the North Sea where these extremes prevail. Also facing tough conditions are oil fields and facilities in the Prudhoe Bay area in Alaska. Although a different area of the world, similar tough surroundings are facedat the other end of the spectrum, there is extreme sunlight, high temperatures coupled with occasional sand storms. In all of these locations and many other industrial areas, there is a variety of background IR or UV radiation sources, some of which may be of high intensity, and must be differentiated from radiation emitted from a fire. These environments provide difficult
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conditions within which optical flame and gas detectors need to operate. Extreme surrounding conditions can be directly linked to the regular triggers of false alarms. The results from a false alarm are significant due to a loss of confidence in the detection systems and the cost of initiating emergency procedures unnecessarily – it is therefore essential that flame and gas detectors are not activated by surrounding environmental factors. To meet the safety requirements of these facilities, reliable Optical Flame Detectors can be installed to provide, even under these harsh conditions, fast and reliable fire detection, and Open Path Flammable or Toxic Gas Detectors can be used to detect the presence of any gas released before the concentration reaches a level which will cause fire, explosion or risk to personnel. These flame and gas detection and monitoring systems are able to work at the highest levels in spite of extreme conditions, remaining unaffected by different climates and providing a
There are various optical flame detection technologies which, while working on the same basic approach, detect at different optical wavelengths and therefore detect different types of fires. The two main types of optical flame detection used in the Oil & Gas industry are combined UV/IR and Triple infrared (IR3) detection.
UV/IR Detection UV/IR Optical Flame Detection is dual spectrum and uses a solar blind UV sensor with a high signal-to-noise ratio and a narrow band IR sensor. UV/IR detectors are fast, especially in response to flash fires, and have good false alarm immunity. The UV sensor is a good but overly sensitive fire detector, so the IR sensor which works at 2.7µ or 4.3µ spectral ranges which are characteristic of a fire, complements this and provides the confirmation of a real fire. The end result is very fast fire detection with high reliability.
Triple IR (IR3) Detection IR3 Optical Flame Detection uses three IR sensors to monitor the chosen area, where one sensor detects the
TECH TRENDS
infrared radiation emitted by the hot CO2 product of a fire and the other two reference sensors are sensitive to background radiation at a longer and shorter wavelengths, both analyzed to ensure that the pattern detected matches that of a real fire situation. IR3 detectors can detect at very long distances and have excellent false alarm immunity. This technology, which was patented by Spectrex in the 1990’s and was a major breakthrough in modern optical flame detection , allows less detectors to be employed for a specific area, saving cost, and the detectors can be placed in the harshest of environments without being triggered by the exteme environmental factors. An IR3 detector can detect a standard 1ft2 (0.1m2) gasoline fire at a distance of up to 215ft (65m).
IR3 vs UV/IR The choice here depends, as always, on the application. For high risk industires, they need the most robust detector that is the least susceptible to costly and misleading false alarms. The Triple IR technique has the hiighest immunity to such false alarms and offers much greater detection distances (for a 1ft2 (0.1m2) gasoline fire, 215ft (65m) compared to only 65ft (20m) for UV/IR type). As a result, they are widely specified for high risk applications.
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In addition, in large or open areas, this greater detection distance is also a means to reduce detector numbers (including cabling, control panel loops etc) and thereby the overall cost. However, there are many other lower risk applications where distance is less of a factor, where UV/IR detectors are more than adequate for the job and where their lower cost is also an attraction. The Spectrex SharpEye range of optical flame detectors includes a wide variety of technologies to offer a solution for any application with top performance and minimal false alarms. IR3, Multi IR, UV/IR and ultra fast response versions are among the SharpEye 40/40 range of detectors.
OPEN PATH GAS DETECTION Open Path Gas Detection, also known as Line-of-Sight Gas Detection, is a reliable method of flammable gas detection able to measure gas concentrations at distances of up to 660ft (200m). Open Path Gas Detectors are able to detect these flammable gases at low concentrations, as well as high concentrations. When a gas leak occurs, a gas cloud is formed with the concentration reducing as the edges of the cloud are reached, so any part of the gas cloud can be detected by open path gas detectors. It is important to detect a gas
hazard before it causes a fire, so that neutralizing agents can be deployed before dangerous concentrations are reached. Open Path Gas Detectors allow for wide area coverage and a very high speed of response. The detectors comprise a transmitter and a receiver, placed at a predetermined distance from one another. The transmitter projects a beam of light radiation to the receiver. When flammable gas passes through the beam, it absorbs the light radiation thereby reducing the signal at the receiver. These signals are analyzed and output signals are provided to a control system. Spectrex patented the Xenon flash bulb which revolutionized open path gas detection, allowing faster response times and much greater false alarm immunity. To ensure that background radiation sources, such as sunlight, humidity, rain, fog are not confused with the detector’s beam, possibly causing a false alarm, the transmitter emits short, high intensity pulses of light in a unique pattern which the receiver is able to recognize and therefore distinguish from any other background radiation sources.
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FIRE INDUSTRY
Importance of Fire-resistant glass in Fire Safety
The issues concerning glass and fire hazards are to be taken very seriously, even if we understand the normal functions of glass. The consequences of being complacent can be severe, including loss of life and costs to organisations that use the buildings.
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he transparency of glass is a major potential drawback in developed fire conditions. Even if glass stays in place, dangerously high levels of heat can be transmitted by conduction and direct radiation, with additional contributions from re-radiated and convection from a hot glass surface on the non-fire side. That in turn risks secondary fire generation and the production of smoke from smouldering floor coverings, producing a very hot un-breathable, choking atmosphere. In an enclosed environment – such as
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internal escape ways and lobby areas – transmitted heat can therefore cause unpleasant, untenable conditions, which create unacceptable risks for those trying to get out of the building. Since standard glass products are vulnerable to the smallest of fires, and cannot survive intact for any practically safe length of time, it is essential for designers to have an understanding of glass behaviour. This is so that fireresistant glass can be used efficiently and effectively within a dominant transparent design concept.
Designer Choice Where fire safety in glass construction is concerned the designer is faced by essentially four levels of choice, and accordingly four very different levels of risk. A designer has four levels of choice with respect to fire safety in glass construction. Accordingly, they carry four very different levels of risk: • Minimise the use of fire-resistant glass barriers, placing reliance implicitly in a faith that fire will not break out and that the fire load can be controlled to minimise the extent of likely fire
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damage. However, good practice modern fire safety relies on integrated fire safety, dependent on interlocking different fire safety systems in a holistic fire safety concept. This choice requires a high degree of confidence that the design and its implicit assumptions are faithfully reproduced as intended through the (usually complex) supply and build chain where cost considerations too often dominate over technical performance considerations. It also requires that the occupation of the building in its lifetime keeps in line with the original design concept – without significant change to use, layout and fire load in a way that conflicts with the basis of the design blueprint. • Standard glass products such as tempered – that is, toughened – glass may be used perhaps in combination with sprinklers as substitute fire barriers. This is a high risk option since tempered glass and water do not combine well under fire conditions. Tempered glass may fail catastrophically and without warning in the face of fire due to thermal stress and shock. Commercially produced tempered glass is not produced consistently enough, with sufficient attention to the critical detail that affects sensitivity to failure. Designers may consider that the use of standard pvb (polyvinylbutyral) safety laminated glass presents a lower risk option – only to replace one critical mode of failure in fire with another. Such laminated interlayers burn vigorously and catastrophically when exposed to heat from a fire, within ten minutes of flame exposure. In the event of fire, chance may substantially determine the outcome. If the flow of water is not complete and continuous over the whole glazed area then there is likely to be a heightened risk of glazing panel and assembly failure. • Integrity fire-resistant glass can be used to hold back the fire for a relatively short period (up to 30 minutes effectively, in developed fire
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conditions), with a risk that levels of heat on the protected side become too high for people and fixtures, fabrics and fittings. Consideration of transmitted heat levels may cause both the pane size of integrity glass, the extent of glazed area and application to be limited. The level of protection may only be sufficient for the purpose of rapid evacuation of the building in short time (for example, 20 minutes), on the assumption that: a) The alarm is given and acted upon relatively promptly. b) The occupants are familiar with the building, can move readily and calmly, without support and supervision, in conditions that are not too crowded and congested. c) The fire and rescue service receives the emergency call in good time for rapid response, and can get promptly to the fire within a matter of only some minutes. • The highest level of protection – the lowest risk profile – and the highest degree of confidence in effective fire protection is obtained by the use of a fire-resistant glass that provides reliable insulation performance (together with integrity). Large areas and extensive use of such a fireresistant glass can be incorporated in the design, in a variety of applications, for the purposes of escape, access
and prolonged protection against high fire intensity and hours of exposure. Insulation performance is therefore particularly of value, and used extensively, because of the need for a high level of assurance given the high risk of damage should fire break out and the element of unpredictability that essentially accompanies fire events. Insulation is therefore the most reliable choice and the one that offers maximum peace of mind, especially if the objective is to have a substantial measure of confidence against fire during the working life of the building. It is a level of performance that is essential to guard against the risk of prolonged or intense fires, and the only choice that provides a sufficient safeguard against extensive damage to the building and surrounding buildings from extensive fire development. Fire Safety Design with Glass The role for fire-resistant glass is an essential one in maintaining the transparent design concept. Structural resilience in resisting fire and limiting fire spread is a basic prerequisite, and in those respects fire-resistant glass is very effective as part of a fire safety compartmentation and fire separation strategy using the construction and layout of a building to contain and isolate fire.
10 – 11 October, 2019 Holiday Inn Mumbai International Airport Analysing dynamics of fire rescue, changing regulatory requirements, emergency planning and challenges in fire risk management KEYNOTE SPEAKERS
Arvind Mandke Chief Fire Officer, City and Industrial Development Corporation (CIDCO)
Dhankar Bhushan Chief Manager (Fire & Safety), Bharat Petroleum Corporation Ltd.
Prashant Ganvir Chief Manager (Fire Services), Oil and Natural Gas Ltd.
Sagar Varma DGM (Fire & Safety), Maharashtra Natural Gas Ltd.
Santosh Warick Chief Fire Officer, Maharashtra Industrial Development Corporation (MIDC)
DISTINGUISHED SPEAKER PANEL
AB Pote PVBU, SHE & Sustainability, Tata Motors Ltd.
Anil Paulose General Manager (Fire & Safety), Emaar MGF Land Ltd.
Arvind Pathak Head OHS, Nokia India Pvt. Ltd.
Dinesh Vaidya AVP-HSEF, Reliance Industries Ltd.
Gaurang Baxi Chief (Safety & Environment), Tata Power Ltd.
MEDIA PARTNER
For more details visit:
Kaushalendra Singh Head (EHSF), DCM Shriram Ltd.
Mohan H. Kadam General Manager Aerodrome Rescue & Fire Fighting, Mumbai International Airport Ltd.
Santosh Kolhatkar Chief Fire and Safety Officer, Reliance Foundation Hospital
Suvek Salankar Additional General Manager (Safety), Peninsula Land Ltd.
CONCEPTUALIZED BY
www.firesafetysummit.com
Tushar Bhattacharya Leader Fire Safety, Emergency Management, Risk Assessment, Loss Prevention, GE Global Research Ltd.
TECH TRENDS
Fire-resistant glass is also used in partitions or doors to provide protected corridors and transit points for quick and safe evacuation or access by fire and rescue personnel. That includes lobbies around escape stairs, the stairs themselves and refuges as places of relative safety en route to a place of safety outside the building. The sense of openness created by glass constructions also has an advantage: it helps to reduce panic and encourage orderly evacuation by allowing occupants to be aware of what is going on to move away from the seat of the fire. For the glass designer, there are three particular areas that merit particular consideration: the combination of fire resistance with sound insulation; the use of integral loaded fire-resistant glass floors to maintain the transparent design core theme; and the use of fire-resistant glass in facades to prevent break out and spread via the facade.
Combining Fire and Sound Insulation Plastic organic interlayers are commonly used in glass laminates to help achieve acoustic targets. Nevertheless these have no significant practical resistance against fire and constitute a danger through ignition and vigorous flaming of the interlayer when exposed to fire. Thermal deterioration of organic layers becomes increasingly rapid from about 150oC onwards, with the generation of heavy smoke and fume before flaming. Acoustic insulation can readily combine with certain types of fireresistant glass, e.g. those that produces fire resistance by the use of an inorganic glassy interlayer (such as Pilkington Pyrodur integrity, with additional benefit of 15 minutes insulation rating, and Pilkington Pyrostop full range of insulation or inorganic gel layers (such as the Contraflam range). It is quite possible to effectively design with fire-resistant glass types at various levels to achieve very good sound insulation together with reliable fire resistance.
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FIRE INDUSTRY
Loadbearing Fire-Resistant Glass Floors Without the option of fire-resistant glass floor constructions, the transparent glass design concept cannot be said to be complete. Fully tested integrally loadbearing solutions are now available using products from major glass manufacturers, and particularly good developments have been made with a 60 minutes rated insulated and integrity structure, using either steel or timber supports. Such options also combine robust fire protection with effective acoustic insulation. The sound insulation Rw index for the Pilkington Pyrostop glazed floor structure, for example, is 48 (-1;-5), reference EN ISO 717. This is a remarkable result – providing a tremendous combination of fire resistance, acoustic performance, loadbearing capacity, and design capability. The loadbearing capability of the floor must be demonstrated by fire testing under load. The applicable test standard in Europe is EN 1365:2000, part 2, Fire resistance tests for loadbearing elements: floors and roofs, subject to loads determined in accordance with EN 1363-1. An applicable successful test report is essential for all fire-resistant glass systems.
Façade Glazing A major risk concerning fire spread is the threat of fire break out from inside the building through the glazed façade either to transfer fire to facing buildings or to allow ready fire transfer up the face of the same building jumping from floor to floor, which is a particular concern for skyscrapers and tower blocks. Such a threat can easily be countered by incorporating sections of fire-resistant glazed systems in the façade. In most situations a high performance integrity glass in a double glazed unit would suit, whilst in others the risks and value of the building and surrounding buildings may also justify the use of a higher performance level of fire protection, using insulation performance (for example for sections of atria adjoining lobby, escape and refuge areas). However, the whole façade does not need to be constructed from fire resistant glazing for this design strategy to work. Bands of fire-resistant construction at regular intervals running up the building would be appropriate, to act as a fire break according to a well tried and tested principle. Such installations should also be considered at particular hazardous locations or critical safety points. Such locations, for example, would be external glazing at re-entrant corners and angles in the façade to prevent fire jumping across the gap on the same floor level, bypassing internal compartmentation.
Looking to the Future
There has to be insulating protection within the floor system against heat transferring into the floor structure. The same is said for the glass used. Uninsulated integrity fire-resistant glass, on the other hand, risks structural instability under load and fire exposure due to the possibility of heat transfer into the structure.
The trend in building design is increasingly towards the more complex, crowded, taller and individualistic, at the lowest possible overall cost and optimum efficiency, whilst seeking to create sustainable building value and optimum function. There is increasing pressure on space utilisation as owners look for ways to get the maximum use out of their buildings. These trends increase the threat of fire, and glass has a major role to play in modern design. This means that the role of fire-resistant glass design will always be a vital one.
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98
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97
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19
91
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57
P PRAMA HIKVISION INDIA PVT. LTD.
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85
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79
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FLIR SYSTEMS INDIA PVT. LTD.
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51
7, 9
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55
UNITED FIRE EQUIPMENTS PVT. LTD.
92
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69
VICTOR IMPORTS
53
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96
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