Special Issue OSH INDIA 2018
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OSH INDIA 2018 Special Issue
Volume 13 No. 11
NOVEMBER 2018 ` 150
RNI NO. MAHENG/2007/20212
INDUSTRIAL REVIEW
www.ind-safety.com
INDIA’S LEADING MONTHLY MAGAZINE ON FIRE | SAFETY | SECURITY INDUSTRY
Special Issue OSH INDIA 2018
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CONTENTS
INTERFACE
Publisher Shilpa Vinayak Kadam Editor Rajeev lyer CEO Shekhar Dongre
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Assistant Editor Shweta Nanda Marketing Team Ladoji Pendurkar, Amol Powle, Bhavin Shah, Kamlesh Balkrishna, Bharat Shah, Vinod Surve, Kavita Chaudhari Digital Marketing Kailash P.
Midas Safety : The success journey through innovation
38 Matrix : Excelling the growth with innovation
42 Katyayni Group: Leading the pathway of success
TECHNO FOCUS
Designer & Layout Arun P. Shinde, Nandan S. Moghe, Dinesh S. Gawade Online Division Ganesh Mahale Circulation Executive Satish Kadam, Amol Ranshur Branch Offices (Zonal) NORTH (Delhi & NCR regions) Sandesh Jain : 09810837877 / 09871602777
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SOUTH (Chennai & Coimbatore) Y. V. Raghu : 09566141224 Bangalore Vaman : 09686721340 Hyderabad R Tiwari : 09985381878 Kochi Sanjeev Nair : 09846249568 EAST (Kolkata & Eastern regions) Kamlesh : 09819464242 WEST (Maharashtra & Gujarat) Pune Shilpa K : 09833373371 Gujarat Dinesh Shah : 09327344559 Rajkot (Saurashtra) Swapnil Bhatia: 09227909005
Head Office : Divya Media Publications Pvt. Ltd., 3rd Floor, Harmony Tower, N.S. Road, Thane-400 602. Maharashtra Tel: +91 22-25380574/75, Telefax: +91-22-25418254 Email: shekhar@divyamediaonline.com Website: www.ind-safety.com Printed & Published by Shilpa Vinayak Kadam behalf of DIVYA MEDIA PUBLICATIONS PVT. LTD., Industrial Safety Review, Printed at Anitha Art Printers, 29, Oasis Industrial Estate, Next to Vakola Market, Santacruz (West), Mumbai - 400055, Maharashtra.
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OSH INDIA 2018 INDUSTRIAL SAFETY Special REVIEW Issue | NOVEMBER 2018
Gallagher Security : Extending the horizon through technology innovation
BUSINESS NEWS
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HOCHIKI middle east brings life safety innovation to INTERSEC 2019
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Dahua Technology launches AI XVR products integrating perimeter protection
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Axis, Citilog & Genetec showcase their best-in-class...
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46 Limping through reactive security
“The surveillance market in India has tremendous growth prospects”
TECH UPDATE
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Safety in Welding
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Command & Control Alarms Manager
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Why you need a better Ammonia Gas Detection System at your Refrigeration Plants?
Surakhshit Stint in Facility Management
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Modernize your security Systems: Seal Security with Digital Door Locks
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ONVIF releases Profile T for advanced video streaming
Matrix Aadhaar Enabled Biometric Attendance Device: COSEC VEGA FAXQ
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Hikvision introduces the latest innovation in intruder alarm systems - the AXHub
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SATATYA CIBR20FL36CWS 2MP IR Bullet Camera with 3.6mm Lens
Gandhi Automations spearheading operational solutions for loading bay & entrance automation for the rising E-commerce industry
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Enter the next level of Gas Detection!
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Handling Chlorine Safely.
CEO CORNER SAFETY Training - The real need Manufacturers everywhere began to make changes by implementing awareness training, guidelines, and policies. Most importantly, they began to shift the way they thought about workplace safety. All of these efforts amounted to significant improvements. However, a hundred years later, those initial safety gains have now started to level off. Although workplace safety programs are contributing to far safer environments, most organizations still see the same old issues: back injuries, eye injuries, and slips, trips & falls. If you study OSHA statistics during the past decade, our efforts to curb injuries and fatalities are flat-lining, it seems. Why is that? Of all safety measures, training and continued awareness are the most difficult to make stick because they primarily rely on employees’ ability to learn, understand, and comprehend critical safety practices. They also require the employee to buy into the safety culture of an organization because the majority of workplace injuries are rooted in employees’ attitudes, behaviors, and culture, rather than dangerous and hazardous workplace conditions. One of the biggest challenges facing safety managers today is the fact that people often quickly forget what they’ve learned. It isn’t because training was necessarily poor; instead, cognitive learning theory suggests that people only absorb four to five pieces of information into short-term memory at any given time. Items stored in short-term memory can be quickly lost if not used or reinforced regularly after training has occurred. What does this mean? Employees tend to retain only a small percentage of what they learn in a single training session. As long as people are involved in manufacturing, there will be a need for safety training. Fortunately there are emerging developments that can improve the overall effectiveness of training delivery, helping employees retain more information and apply it effectively to their jobs. By combining the latest in brain science and technology advances, safety training is poised to take a major leap forward.
CEO
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EDITORIAL INDEX
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Editorial Board
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Ador Welding
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Ambetronics
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ASSA ABLOY
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Axis 26
CP PLUS
Mr. Deepak Kapoor Managing Director, FAAC India Pvt.Ltd.
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Mallcom Matrix
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Mr. Sanjeev Sehgal, Chairman, SPGI
& Services
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Communications
Dr. Florian Scharr Industry Expert, VdS Schadenverhütung GmbH
Katyayni Engineering
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70 38, 48, 66
Midas Safety
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Dahua Technology
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22, 24 Draeger
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ONVIF
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Orion Security Solutions
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G Gallagher Security
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Gandhi Automations 74
Q Quantum
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Godrej Security Solutions Mr. T. P. Singh Director - S&M, FLIR Systems India Pvt. Ltd.
Mr. Johnson Mathew Vice President Fire Products Gunnebo India Private Ltd.
Mr. Farooq Abdullah Managing Partner, Marvel Gloves Industries
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S Safety and Health
H Hikvision
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HOCHIKI
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Information Bureau
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Solus
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For editorial contribution contact E-mail: editor@divyamediaonline.com ISR Overseas Associates
Mr. Nishith Dand Director, Sure Safety India Pvt. Ltd.
Mr. P.K. Balasubbramaniian President VBS Corporate Support
Mr. Hariom Sharma Director-Sales & Marketing, Solus Security Systems Pvt. Ltd.
USA Nancy TARTAGLIONE, Mepax USA FRANCE MEPAX SA, Romain CLASS Tel.: +33 1 39 02 77 78, FRANCE ITALY Valeria VILLANI Tel.: +39 339 8610117, Via Firenze, Milano, Italia
Mr. R. R. Nair Director of Safety & Health Information Bureau
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Mr. Kiron Kunte Director, Norik Konsult
OSH INDIA 2018 INDUSTRIAL SAFETY Special REVIEW Issue | NOVEMBER 2018
Mr. Vishal Maheshwari Head - PEU (Professional End User) ASSA ABLOY India Pvt Ltd.
RUSSIA Garri ZALTS Mepax Russia Tel: +7 495 576-7666
GERMANY Sebastian OLLIER Mepax Deutschland, Tel: +49 711 222 54 456, SPAIN Sofiane JEDIDI Mepax España Tel : +34 963 255 886, UK Liz Jones Tel: +44 (0)1227 276016 CHINA/South Korea/Taiwan Mepax - Konaxis Shanghai Julien PENARD Tel : (+86) 21 6252 2731
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BUSINESS NEWS
HOCHIKI middle east brings life safety innovation to INTERSEC 2019 Hochiki Middle East FZE, part of the Hochiki Group, will be showcasing its comprehensive range of intelligent life safety systems on Stand B22 in Hall 4 at this year’s INTERSEC exhibition in Dubai, from 20th – 22nd January 2019. Alongside live product demonstrations, the Hochiki Middle East team will be on stand giving visitors advice and insights on the latest trends and technology in the life safety industry, as well as guidance on complying to UL, FM and EN standards. L@titude, Hochiki’s innovative control and indication system, is one of the systems being demonstrated by Hochiki Middle East at the event. An EN and UL approved life safety platform, L@titude helps customers quickly locate and examine incidents occurring across premises in real time, from any location. The platform integrates addressable loop detection circuits, conventional detection circuits, relay cards and additional sounder outputs, allowing
users to create a fully customisable life safety system. Other life safety systems on show include FIREscape, FIREscape+ and LEAKalarm, Hochiki’s innovative water leak detection system. LEAKalarm is an addressable system consisting of probes and water-sensitive cables, capable of detecting the location of unwanted leaks. FIREscape is a unique, highly cost effective and environmentally friendly emergency lighting system based on LED technology with FIREscape+ offering a combined fire detection and emergency lighting solution with wayfinding technology. Shinsuke Kubo, Managing Director at Hochiki Middle East, commented: “As a world leader in the manufacture of commercial fire detection and emergency lighting solutions, INTERSEC, is a key event in the Hochiki Middle East calendar. Our products not only set the benchmark for high integrity and long-term reliability, but are
also easy to install and maintain; making them the ideal solution for any application. “We’re looking forward to meeting professionals from across the industry and helping visitors to our stand find the most effective life safety solutions for their projects.” As well as showcasing the latest product ranges, the Hochiki Middle East team will be advising visitors to Stand B22 in Hall 4 on a range of life safety solutions, including addressable, conventional and wireless products. More than 1,300 exhibitors from nearly 60 countries are expected at INTERSEC 2019, which will take place at the Dubai International Convention and Exhibition Centre.
For more information, Website: www.hochiki.ae.
CP PLUS & BIGG BOSS Rock Together Once Again CP PLUS, the global leader in security & surveillance, partnered up with BIGG BOSS once again for Season 12. This is the third time in a row that CP PLUS has collaborated with the widely popular entertainment show. Although its association with Colours TV has been a long one where it has tied up with quite a few shows, its collaboration with the BIGG BOSS banner has been, by far, the most prominent. “We are excited to be associated with BIGG BOSS this year again for Season 12. Given the number of inmates at the BIGG BOSS house, their bonding, fights and other emotions that come forth, powered by the
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nationwide viewership under the eyes of CP PLUS cameras substantiates our punch line upar wala sab dekh raha hai.
OSH INDIA 2018 INDUSTRIAL SAFETY Special REVIEW Issue | NOVEMBER 2018
Furthermore, BIGG BOSS has been the iconic show of our brand ambassador Salman Khan which adds to the glamour and
excitement of the show with consistent viewership, ”, said Mr. Aditya Khemka, MD, CP PLUS. CP PLUS will be installing over a 100 cameras (a combination of high end Speed Dome, PTZ, and Cube cameras) across the BIGG BOSS house that will be monitoring the contestants round the clock, and simultaneously connecting them to the world outside. BIGG BOSS is one of the most popular reality shows in India, where selected individuals (a mix of celebrities and commoners) coming from different backgrounds, are confined within a space for a period of time, isolated from the outside world.
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BUSINESS NEWS
Dahua Technology launches AI XVR products integrating perimeter protection Dahua Technology, a leading solution provider in the global video surveillance industry, announced that it has launched three new AI XVR products—the DH-XVR8208A4K-I, DH-XVR8216A-4KL-I, and XVR8816S-4KL-I. Offering incomparable perimeter protection, face recognition and metadata search technology, they are applicable to numerous industries ranging from retail to banking and real estate.
Powerful Metadata Search Intelligent Perimeter Protection Being cost-effective and userfriendly, Dahua AI XVRs aim to create more value to users. With 8/16ch perimeter protection, the XVR intelligently avoids false alarms to less important objects such as falling leaves and rain, and send alarms only when identifying human or vehicle, therefore hostile intrusion can be contained, potential losses can be reduced, and manpower can be saved.
Advanced Face recognition The AI-powered face recognition technology behind these XVR products enjoys a high reputation in the industry, winning several first prizes in international competitions. Being acknowledged on performance for both efficiency and accuracy, Dahua Face Recognition could alarm for suspects on blacklist, allow passing for authorized people on whitelist, also alert for approaching of strangers.
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Utilizing 4ch Metadata Search functions, the new XVR products are smart search enabled, capable of automatically extracting face feature attributes, including gender, age, glasses, masks, beard, facial expressions, and target object modelling. Furthermore, the new products offer enhanced process efficiency as well as reduced time and labor cost with the integration of a powerful, multicore CPU. Providing human-related metadata to platforms, Dahua Technology’s AI XVRs allow potential business applications realized by third-party software and algorithms.
Expanding the HDCVI Family Holding Dahua Technology’s patented HDCVI technology, these new AI XVR products are featured with long distance transmission, seamless upgrading, and IoT into analog monitoring—all while maintaining perfect 4K resolution over coax. Dahua has
OSH INDIA 2018 INDUSTRIAL SAFETY Special REVIEW Issue | NOVEMBER 2018
already launched several series of cameras, recorders, and network video servers. With its extensive portfolio of frontend and back-end products with HDCVI technology, Dahua solutions can be easily integrated into self-contained systems to satisfy the needs of both system integrators and users. Integrating intelligent perimeter protection, advanced face recognition, powerful metadata search and HDCVI technology, Dahua Technology’s AI XVRs are designed to bolster video security to offer a safe, efficient, and intelligent environment. With a mission of “Enabling a Safer Society and Smarter Living”, Dahua will continue to focus on serving partners and customers around the world by “Innovation, Quality, and Service.”
3rd in “Security 50” by a&s international. Dahua is committed to providing the highest quality solutions and products with the latest technologies to enable our end users to perform their business successfully. The company has more than 6,000 R&D engineers and technical staff working on cutting-edge technologies in camera lens, image sensor, video encoding & transmission, embedded processor, graphic processing, video analytics, software reliability, network security and other technologies.
About Dahua Technology Zhejiang Dahua Technology Co., Ltd. is a leading solution provider in the global video surveillance industry. In 2017, Dahua was ranked
For more information, Website: www.dahuasecurity.com
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BUSINESS NEWS
Dahua HDCVI 5.0 technology brings new insight into surveillance to your service Dahua Technology is proud to present the world with HDCVI 5.0, the latest instalment to a revolutionary series for the global surveillance industry initiated in 2012, which brings clarity, intelligence and security to an unprecedented level. For those who are not already familiar with the field, there’s no need to rush into jargons of technical details behind the acronym. Simply imagine a really good security guard you hire who happens to enjoy an exceptionally sharp eyesight unaffected by the darkness of night; who also happens to be able to recognize each and every face ever shows up with correct names attached; who also happens to be smart enough to identify potential threats approaching and brave enough to take spontaneously actions; who also happens to never get tired 24/7. It doesn’t take a miracle to have such a great security guard. Dahua HDCVI 5.0 Technology accomplishes all the aforementioned and more. Now let’s cut to the hard-core facts and numbers that confirm the various ground-breaking benefits brought to you by HDCIV 5.0, which consists of HDCVI Active Deterrence Camera, 4K/5MP/1080P Starlight HDCVI Camera, 1080P Full-colour HDCVI Camera and HDCVI 4K & H.265 AI XVR. When used combined, they will take care of your security problems in the following 5 aspects.
Perimeter Protection HDCVI 5.0 can detect potential risks based on configurable motion, tripwire and intrusion rules.
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The system will send alarms to users when unwanted moves occur. Furthermore, the system boasts intelligent analyses that filter minor objects like animals, insects, leaves, light, raindrops etc., thus reducing false alarms and allowing users to focus on real threats that are people and vehicles.
Face Recognition HDCVI 5.0 is able to determine if there is a face in the monitoring video and crosscheck it with faces stored in database to see if it belongs to a suspect or distinguished guest according to users’ own black/white lists, and take corresponding actions that could either be an alarm or a free pass without manual check at entrance control. Fully guaranteeing accuracy and process efficiency, the system supports up to 24 pic/s face recognition and 20 databases with up to 100,000 face images in total.
Metadata Search Constituted with feature attribute information extracted from target faces, such as gender, age, glasses, masks, beard and expressions, metadata makes it possible to do smart search by compari-
OSH INDIA 2018 INDUSTRIAL SAFETY Special REVIEW Issue | NOVEMBER 2018
son between the modeled object and database or matching with identity characteristics, which significantly enhances accuracy and efficiency. In addition, the metadata is also of great help to platforms that allow potential business applications realized by third parties.
Active Deterrence Enjoying PIR and motion dual-detect which improves accuracy and reduces storage space for motion detect based recording, HDCVI 5.0 can not only send real alarms to users in time but also warn off intruders with white light and siren on site. Thus, the system is a watchdog that not only watches but also barks. Moreover, together with the alarms sent to users in real-time are visual and audio verification with HDCVI videos, the most immediate evidence of what really happened.
Starlight & Full-color For HDCVI 5.0, darkness is no excuse. With starlight cameras ranging from 1080P to 4K and full-color, which are endowed with high performance sensor and larger aperture lens, the system is able to give high color reproduction and light sensitive performance resulting in more
vivid, brighter images, meeting the requirements in low-light monitoring environments, such as parking lots, urban streets, shops, etc. Full-color camera allows 24/7 color monitoring for collecting chromatic information such as colors of clothing or vehicle. Even in total darkness, the system still functions, thanks to light compensation with Smart IR (for common starlight cameras) or Smart White Light (for Full-color cameras). The images gathered, after being treated with advanced processing technology to reduce noises while retaining low smear and clear details, are useful materials for further intelligent analysis.
It should also be noted that HDCVI 5.0 keeps all born features of HD-over-Coax system including seamless upgrade and easyto-use. It further simplifies system deployment with practical features as smart H.265+ encoding and broadcast-quality audio. As a leading solution provider in the global video surveillance industry, Dahua Technology has always put great emphasis on “Innovation, Quality, and Service”, which naturally leads to the birth and ever evolving of HDCVI solutions. The latest HDCVI 5.0 is another milestone on the way to Dahua’s ultimate goal: Enabling a Safer Society and Smarter Living.
For more information, Website: www.dahuasecurity.com
BUSINESS NEWS
Dahua Technology releases imou as its consumer IoT brand The “Enjoy Smart Life” imou Brand Launch Conference was held in Beijing, where industry - experts, imou primary partners, and user representatives gathered together to witness the launch of imou and the new brand image it delivers. The conference also demonstrated new AI products and “1+N+X” concept. As a Dahua Technology’s brand for consumer IoT products, imou is based on the “Dahua Heart of City (HOC)” framework, focusing on a new brand strategy for global market to provide high quality products & services for consumers President of Dahua Technology, Mr. Li Ke, gave his opening remarks to the conference, proposing that imou will be based on the “Dahua Heart of City (HOC)” new smart city framework, which is supported by full-sensing, full-intelligence, full-computing, and full-ecosystem capabilities. It focuses on satisfying a diverse range of user scenarios for the global consumer market, providing values and services to end users together with its partners in the value chain., At the conference, Ms. Lai Zhen, a senior consulting analyst from iResearch Consulting Shanghai, shared the China IoT and Home Security Industry Report, which particularly points out that “Under the leadership of technologies such as face recognition, intelligent video analytics, and front-end computing capabilities, home security is positioned to be the most promising area to experience a market breakout. Currently, China’s home security market has just taken its first steps, and the “key” for success is to identify the real user needs at different scenarios” Mr. Xie Yun, Vice President of Hangzhou Huacheng Network Technology Co., Ltd., presented the brand meaning of imou. As a response to the strategic engagement with global consumer market, as well as the development towards intelligent and connected Home, the brand formerly known as Lechange is upgraded with its new English name, imou. The name imou’s core meaning is that it utilizes smart technologies to protect everyone of your home and save the memora-
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The Newly Released imou Products
ble moments of your life, bringing all-round real-time companion and conveying happiness to your beloved ones with your hearts and smiles. The conference also launched a new brand slogan, “Enjoy Smart Life,” which is set to allow everyone enjoys safety, freedom, and happiness in their daily life The conference also featured the release of the imou Cloud “1+N+X” concept, which uses 1 imou Cloud platform, N-types of application scenarios, and enables third-parties to develop more X-type applications using intelligent analytics based on IoT big data to better satisfy users, make life more convenient, and make business smarter. The conference also saw the launch of many new heavyweight high-tech products, among which there was the highly anticipated imou K8 AI Face Recognition Smart Lock - the world’s first to use security industry-level AI face recognition technology to achieve intelligent face-based unlocking, allowing users to bid farewell to keys, free their hands, and enjoy more relaxed lives. In addition, the release of the imou Wire-Free Security System also received strong attention. With just a 5-hour charge, its camera can last 6 months, “freeing” the camera and allowing it to realize “full wire-free” operation, thus providing users with increased convenience. At the conference, imou held a brand launch ceremony, in which Dahua President, Mr. Li Ke, Dahua Vice President, Mr. Ying Yong, Director of Industry Research at iResearch Consulting Shanghai, Mr. Xu Fanlei, and top-performing partner representative Mr. Zhang Jingquan were in attendance to kick off the
The imou Brand Strategy Launch Ceremony
event. imou partners and fans witnessed this shining moment together. The successful convening of the “Enjoy Smart Life” imou brand launch conference represents imou as Dahua Technology’s consumer brand, which caters to the global consumer smart IoT market with imou Cloud, intelligent hardware, and intelligent technologies as its core. In addition to providing user scenario-focused smart IoT services to homes, shops, and SMBs, the system also provides open cloud capabilities to allow third-party application developers to explore more scenario-based applications, aiming for strong partnership in creating smart IoT ecosystem. During the final media interview segment, questions were asked about the imou brand strategy, domestic and overseas business development, industry applications, and other areas. The imou management team, Hangzhou Hangzhou Huacheng Network Technology Co., Ltd.’s Deputy General Manager, Mr. Xie Yun, Marketing Director, Mr. Wang Yanbo, Overseas Business Director, Mr. Chen Le, took the stage to answer questions. In the future, imou is committed to using lastest smart technologies to bring more surprises to our lives.
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BUSINESS NEWS
Axis, Citilog & Genetec showcase their best-in-class traffic management solutions at Traffic Infra Tech Expo 2018 Axis Communications, the market leader in network video, Citilog, Axis’s arm for intelligent real-time video monitoring for traffic and transportation, and Genetec, a leading technology provider of physical IP security, law enforcement, and analytics solutions, converged at Traffic Infra Tech Expo 2018 to demonstrate their nextgeneration smart and integrated technology offerings. The event brought to fore Axis, Citilog and Genetec integrated end to end solutions for incident detection and management, and effective traffic control mechanism. Axis is one of the pioneers to promote open protocol, as a part of which, Axis works with many open source software globally and locally. With Citilog in Axis portfolio, Axis has expanded its offering in the traffic segment. The solutions further integrated with Genetec’s unified platform with surveillance and audio capabilities offers city administrators and highway authorities a complete platform for their traffic and city-based needs.
Thrilled at participating at the event for the first time Sudhindra Holla, Sales
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Director, India and SAARC, Axis Communications said, “The concept of intelligent traffic management is new to India. The journey of video analytics has seen a rapid shift from replaying post-mortem video to adopting pre-emptive solutions. Traffic Infra Expo is a one-ofa-kind vertical specific event that highlights the innovations in the space and demonstrates the impact of its use. At Axis, we are constantly innovating to offer segment specific solutions for the evolving market. The coming together of Axis, Citilog and Genetec has given us a platform to spread awareness on uses of deployment of complete end to end solutions to help the customer make an informed decision in terms of total cost of ownership, reliability and cybersecurity”. Video surveillance has seen a paradigm shift in India with security becoming a priority for both the Government and enterprises. With an increase in
OSH INDIA 2018 INDUSTRIAL SAFETY Special REVIEW Issue | NOVEMBER 2018
the number of traffic violations and accidents, keeping a track and identifying incident becomes a challenge. Owing to this, the Indian Government is making huge strides to implement smart solutions for making roads smarter and safer. “India’s digital transformation has opened the door of opportunities for the security and surveillance industry. Initiatives like smart cities will lead to convergence of security and operations in the coming days. India is scheduled to take a huge leap in its infrastructural growth with 92 billion dollars being allocated for the development of Traffic & Transportation in the country. Genetec develops innovations that help protect people and physical assets. We aim to aid in the growth of smart cities by providing solutions backed by analytics to make communities feel protected,” said Daniel Lee, Managing Director for Genetec APAC. “At Security Expo 2018,
Genetec is showing how our solutions can incorporate data science to correlate information and convert unstructured data into actionable insights that help organisations make data-driven decisions,” added Lee. The joint association of the Genetec audio surveillance integration, Citilog’s Traffic Management Analytics and Axis’ high frame video cameras will focus on solving some of the real-time pressing issues of traffic management. For instance, the complete integrated solution can provide the authorities to automatically play a pre-recorded message or make an audio announcement without any human intervention when the platform detects any traffic violation. Another important highlight of Axis and Citilog combination demonstrated at the Expo was the Adaptive Traffic Control System that communicates with the traffic controller and helps managing the timings and relieves traffic congestions at busiest locations across the city. Axis carries a rich lineage of over 35 years in India and understands the pulse of the India market. With an estimation of 15-16% rise in the initial installation, as opposed to the low-cost offering, for smart city programmes by the Government, Axis is upbeat that high-end surveillance solutions will be the need of the hour. For more information, Website: www.axis.com
Cut 3 and Cut 5 Ninja® Maxim Cut 3 and Cut 5 gloves are the most comfortable and breathable cut resistant gloves based on Ninja®’s patented New Foam Technology (NFT™). Lightweight and durable, these gloves provide cut resistance in oily and dry environments. COATING – Patented NFT™ coating provides maximum resistance against oily and dry hazards OUTSTANDING CUT RESISTANCE – High performance engineered liners made from high tensile yarns made in Ninja®’s own manufacturing facilities, for outstanding cut resistant quality EXCELLENT COMFORT – The most lightweight liner and coating for maximum comfort and cut resistance DURABLE – Re-enforcement between thumb and forefinger greatly extends the life of the glove NFT™ – Unmatched Comfort and Durability The NFT™ is a unique proprietary technology offering the most technologically advanced, lightweight, breathable, comfortable and durable gloves that feel like second skin. Rigorously engineered to give outstanding grip, abrasion resistance and dexterity for precision handling in oily and greasy environments. NFT™ is one of Ninja®’s next-generation technologies. FOR USE IN: Automotive industry • Goods handling • Light fabrication • Quality inspection • Assembly and maintenance • Mild abrasive surface handling
CUTSMART
Cut resistance
CUT 3 CUT 5 EN388:2016
EN388:2016
4X31B
4X42C
Contact:
GRIPSMART Dry and oily grip
Private Limited, India
Email: customercare.in@midassafety.com
FITSMART
Form-fitting design
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World-class facilities deserve top-class Drag Chain & Servo Cables. • UV resistant • Oil-based lubricant & chemical resistant • Low adhesive surface insulation • CE, REACH & RoHS certified
Email: rrkabel@rrglobal.in | Website: www.rrkabel.com | Follow us
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BUSINESS NEWS
ONVIF releases Profile T for advanced video streaming ONVIF®, the leading global standardization initiative for IP-based physical security products, has announced the final release of Profile T, a new specification with advanced video streaming capabilities and an expanded feature set for metadata streaming and analytics. Profile T also offers support for H.265 video compression, which more efficiently handles image streams from high-definition cameras. With Profile T, ONVIF will employ a new media service that offers support for both H.265 and H.264 video codecs. The media service gives ONVIF the ability to more easily incorporate new video and audio codecs as needed as the industry continues to advance. By supporting H.265, Profile T
supports more efficient compression rates, which translates into decreased storage requirements on hard drives and less bandwidth usage – reducing the overall costs of system ownership. “Profile T is an excellent example of how ONVIF has embraced technological advancements within its specifications to serve the changing requirements of this industry,” said Per Björkdahl, chairman of the ONVIF Steering Committee. “In addition to the H.265 support, Profile T standardizes analytics, metadata streaming and other important features to satisfy current and future market requirements for end users, systems integrators and consultants.” The new Profile T features
bidirectional audio streaming, supporting audio input as well as output from the camera. Using standardized event types, Profile T ensures that video management systems and other software clients use one set of events to support all cameras, regardless of manufacturer. This includes alerts such as tampering, digital input and relay output. Profile T also enables a specific area of an image to be selected for analysis, using the conditional motion region detector configuration through the analytics service. Profile T also covers the streaming of metadata, including analytics and events. Founded in 2008, ONVIF is a leading and well-recognized industry forum driving interoperability for IP-based physical secu-
rity products. The organization has a global member base of established camera, video management system and access control companies and more than 10,000 profile conformant products. ONVIF offers Profile S for streaming video; Profile G for edge recording and storage; Profile C for physical access control; Profile Q for improved out-of-the-box functionality, Profile A for broader access control configuration and Profile T for advanced streaming. ONVIF continues to work with its members to expand the number of IP interoperability solutions ONVIF conformant products can provide.
For more information, Website: www.onvif.org.
Orion Security Solutions acquired the stake in Prahar Equicom to offer Security Solutions Orion Security Solutions Pvt. Ltd. has acquired the majority stake in Prahar Equicom Pvt. Ltd. and thus offering a complete range of Security Solutions. Orion Group, founded in the year 2005, is amongst the leading provider of new-age man tech security services with operations across Indian, as well in Europe & Middle East. Orion Secure portfolio of services also includes Manned Guarding, Facility Management, Skill Development & Training, Investigation & Verification, and Consulting Services. Orion Secure is accredited with ISO 9001:2008, ISO 14001: 2004, ISO 9001:2015, OHSAS 18001:2007 and SA 8000:2008 certifications. Headquartered in New Delhi and operates through 8 regional
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offices, 42 branches and 24 training centers. Prahar Equicom Pvt. Ltd. now an Orion Group Company - is an ISO 9001 certified leading Information Technology & System Integration organization, Prahar has 14 years of rich experience and expertise in end to end Turnkey Projects including Client Services & Support in the field of Security Technology & Systems Integration, IT-Infrastructure & Facilities Management, Networking, Telecommunication Solutions, Power solutions, Radio Communication System, and integrated Software Solution. Rajiv Mathur a seasoned professional with 27 years of work experience in Operations, Management, Security Solutions and Loss Prevention is the new Chief Executive
Officer of Prahar Equicom Pvt. Ltd. – An Orion Group Company. Rajiv has held senior positions in earlier experiences with varied organizations such as CCTV OEM, an Emergency Response Service, a Manned Guarding Service, Security Technology Solutions, Training and Consulting Services. He has worked as Executive Director Sparsh CCTV, CEO - One Touch Response and Managing Director - Twenty Fore Group, before joining Orion Security Solutions. Prahar, now as a part of Orion Group & its technical arm, is set to build market credibility, address a strong existing & new customer base and touch newer heights, under his leadership.
BUSINESS NEWS
Hikvision introduces the latest innovation in intruder alarm systems - the AXHub Hikvision, the world leading provider of innovative security products and solutions, has released news of the latest product range to hit its portfolio, the AXHub intruder alarm system. Part of the Hikvision AXSeries, the brand-new wireless system stylishly caters for any residential and small commercial applications by seamlessly connecting security and video on one-platform. “Hikvision is pioneering the one-platform revolution for security systems that enables HD video verification of events, remote control to arm and disarm the alarm, as well as the ability to switch between alarm system and video like never before,” said Mr. Jiang Feng Zhi, Head of Hikvision’s alarms division.
Video and intrusion system in one platform This advanced synergy of technologies is delivered in a small, compact and discreet panel that delivers multi-configuration methods, full control and setup via Hik-Connect smart device application and iVMS as well as video verification through revolutionary Intruder Verification as a Service (IVaaS). Integration is at the core of the AXHub, utilising Cloud technology to combine intrusion and video like never before. Where other video verification methods on the market are reliant on sending low-quality static imagery to confirm events, IVaaS links previously
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separate video and intruder systems to one platform, providing a 7 second clip in the event of an alarm; 5 seconds pre-alarm, and 2 seconds post alarm. To achieve this, there are two options; via the cloud, or innovatively connecting up to two cameras directly to the AXHub for on-board video verification. This enables Hikvision’s video and intrusion systems to seamlessly deliver video footage directly to the user through Hik-Connect or iVMS, or directly to a Central Monitoring Station (CMS). By delivering video to users or a CMS via email, smart device and desktop applications, they can switch to Full-HD live streams to verify action can be take much faster and more reliably in the event of an activation. Hik-Connect compatibility also allows full control of the system from anywhere; enabling users to remotely arm, disarm and monitor, as well as check history and receive push notifications of any events. “When one manufacturer provides the components for each part of the system, we
OSH INDIA 2018 INDUSTRIAL SAFETY Special REVIEW Issue | NOVEMBER 2018
don’t need to try and make things work together; we aren’t ‘integrating’ systems,” said Mr. Jiang. He further added, “The video and intruder systems are designed to work seamlessly with each other, and this is what we have achieved in the AXHub.” Compatible with any Hikvision video or intrusion device, this allows the ideal security solution to be fitted every time; covering every vantage point. Award-winning intrusion technologies The system supports up to 32 wireless inputs from a wide range that includes internal and external detectors, contacts, keyfobs, life safety sensors and much more. The extensive wireless range of intrusion devices feature award-winning, proven and
patented intrusion technologies, for complete confidence and peace of mind, with easy installation using signal strength indicators and one-push-to-learn. The AXHub also utilises 3EasyFit, a technique to speed up initial installation, and supports voice-guided setup for configuration and operation; making the entire installation process fast and efficient. The local voice prompts will also alert the user to any events on the system, while voice calls for alarms can be configured as well. The variety of communication pathways available with the AXHub is unmatched, offering LAN, Wi- Fi, GPRS and 3G/4G connections with on-board communication modules and connectors for a simpler and more cost-effective installation. While with multiport IP communications, the AXHub can also communicate simultaneously with multiple devices, to ensure alarm messages are sent to all that need them.
For more information, Website: www.hikvisionindia.com
Be safe, healthy and compliant Our solutions don’t stop at the fence line or the door. As a leading provider of integrated access control and perimeter solutions, we go one step further to make intelligent features for compliance with: • • •
Health and safety standards Industry regulations Business policy
Our range of workforce safety and management solutions come in a range of optional licensed features that easily integrate into your Gallagher Command Centre platform.
“Thanks to Gallagher’s Tag Board Solution we’ve significantly improved our previous paper based system and reduced our emergency evacuations from 30 - 40 minutes to under 3.4 minutes” - Tasmanian Alkaloids, Australia
Gallagher Security Private Limited #49, Eldams Road Chennai 600018, India +91 98 458 92920 gautham.nv@gallagherindia.com Special Issue OSH INDIA 2018
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INTERFACE
Midas Safety : The success journey through innovation
Mr. Sivakumar Krithivasan Business Unit Head – India Midas Safety Private Limited
Q. Midas is today India’s leading Personal Protective Equipment Manufacturing enterprise and one of the leading hand protection manufacturing companies in the World. Tell us something about your awesome journey so far. We are one of the largest private label manufacturers of gloves in the world. Midas started its journey in 1977 to manufacturing
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knitted gloves in Canada. Midas expanded and diversified into making cut & sewn gloves in Sri Lanka and later ventured into polymer dipping of gloves with PVC, Latex, Nitrile and PU over time. In the early 90s, Midas established its distribution division in Dubai focused on ‘Head to Toe’ personal protection and offering a one stop PPE solution to the customers. Midas serves customers in over 50 countries across the world.
Q. How is Midas positioning itself in the Indian Fire & Safety market? In India, we have diversified into cotton, high performance knitted and dotted gloves, masks and helmet production. For other safety products we have established relationships with reputed global suppliers who produce at international standards. Midas spares no efforts to be a one stop solution for Head to Toe PPE requirements
INTERFACE
Many medium and small manufacturing enterprises, are also initating basic PPE; to improve employee welfare and safety at the least possible cost. The Indian government is on a reformative drive to bring positive changes to labour laws and is working out enforcement and compliance mechanisms, to ensure labour welfare. In my opinion, we have many exciting years ahead and the journey will be enriching for both, Midas and the industry. We at Midas believe that Safety is for all, no matter how small or big. For the diverse requirements of the Indian market, we have product offerings from basic to extremely specialized usage and these are made available with the best in class comfort and performance.
Q. What is your new launch about? How it is different from existing product ranges. We have reorganized our existing product offerings, addressed portfolio gaps and have launched 3 brands - NINJA, TECHTION & VALPRO. NINJA is our international offering of Hand Protection already servicing safety needs across high compliance driven regions of North America, Europe, Australia and Latin America. TECHTION and VALPRO are Midas Head to Toe PPE offerings, which have gained massive popularity within the Middle East and other emerging markets of the world
to its customers. The Indian market is unique and at a nascent stage in PPE adoption. It has a mix of customers from - the well informed to the not so aware. Multinationals with manufacturing bases in India, are bringing in the best global practices in safety and demanding PPE of international standards in their own plants. They are also enforcing these standards on to their vendors.
Q. Please tell us how you and your company go about spreading awareness about safety wear among both your clients and people at large who need to know? Is mere advertising enough? While advertising does play an important role to create awareness around safety, it’s not always enough. As a responsible safety solutions provider, Midas encourages active engagement from its teams with customers and end-users. During these customer engagements, we at Midas learn of some real safety needs and get an opportunity to educate how our brands
can provide great solutions that address their risks with relevance. Awareness also comes from using and experiencing our safety brands. This is facilitated through product demos and display sessions at endusers, interactions during safety week and product trials etc. Our brand strategy is aligned to address the diverse requirements of the Indian market and every customer will find a safety solution, matching their needs.
Q. What is the competition you face today in your business? The Indian market is still at the early stage of PPE usage and is expected to grow as awareness for safety increases. There are already established local and international manufacturers serving the Indian market. However, there is room for everybody and given the diverse segment and nature of the Indian market, there are numerous choices. Midas will always uphold its global reputation of being a responsible, trusted and innovative provider of PPE solutions.
Q. What are the challenges faced by Midas in India & how are you going to out beat those challenges? I touched upon this earlier and one of the principal agendas for our brands Ninja, Techtion & Valpro will be, to create adequate awareness around safety–with actual users and employers This calls for a paradigm shift in thinking - “Return on Investment in PPE” versus “Reduced PPE Expenses”. Midas believes no short-cuts and consider in this to be the only way to garner long term growth for the industry and its brand offerings.
Q. What are the Future Plans of Midas for Indian and the Global market? “Make in India” and “Make for India” … is the mantra. We have recently doubled our factory’s capacity at our Coimbatore plant and are fueling additional investments behind masks and helmets. Given the PPE potential, Midas is committed to significant manufacturing and R&D investments for India. NOVEMBER 2018 | INDUSTRIAL Special Issue SAFETY OSH INDIA REVIEW 2018
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INTERFACE
Matrix : Excelling the growth with innovation Q. Matrix has gained credible market share among security and communications products; please share some of your milestones & achievements? I consider following as our major achievements. • Winning trust of 1 million+ customers in India and world over in diverse sectors like manufacturing, retail, services, BFSI, hospitality, health, education, defense, ports, government and many others. • Designing 60+ world-class products meeting demanding customer needs. • Creating a network of 2,500 system integrators promoting Matrix products the world over. • Matrix products are sold in more than 50 countries including USA, Canada, Germany, Italy, Portugal, Spain, Australia, Thailand, Vietnam, Philippines, UAE, Saudi Arabia, South Africa and many others. • Matrix products have won international awards for design and aesthetics such as iF Germany, Red Dot Singapore, GOOD Design Japan and India Design Mark. • Matrix products meet domestic and
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Mr. Ganesh Jivani, Managing Director, Matrix Comsec
INTERFACE
international standards such as BIS, STQC, TEC, CE, FCC, RoHS and others. • Overall, proving it is possible to design, manufacture and market world-class technology products from India.
Q. Could you brief us about overall business activities of Matrix (tie-ups, associations, reach, network)? Matrix is indigenous for all its core business activities like R&D, Manufacturing, Marketing-Sales and Technical Support. Almost all Matrix products are indigenously designed by our R&D engineers. We market our products under MATRIX brand name through 2,500+ channel partners across India and overseas. We work hand-in-hand with our channel partners and system integrators during pre-sales, sales, installation and after-sales.
Q. Can you elaborate more about the product portfolio & its applications? Matrix offers a comprehensive range of solutions for IP Video Surveillance, Access Control, Time-Attendance and Telecom applications. All these solutions are specifically designed for large and multi-location enterprises, SME and SMB organizations. Matrix SATATYA is an IP Video Surveillance solutions portfolio which includes Network Video Recorders (NVRs), IP Cameras and Centralized Video Management System. SATATYA is positioned as an enterprise grade solution. It is most suitable for enterprises demanding much more than just video capturing, viewing and recording. Matrix SATATYA offers centralized video surveillance with add-on applications such as Command & Control, Parking Management, Weighbridge Integration and Cognitive Response Engine. SATATYA’s flexible architecture and vast range of functionsfeatures are designed to cater diverse industries including BFSI, retail, services, hospitality, manufacturing, transport, ports & logistics, research laboratories, data centers, defense and government. Matrix COSEC is an enterprise grade People Mobility Management solution for organizations covering Time-Attendance, Access Control, Visitor Management, Employee Self Service, Cafeteria
Management and Contract Workers Management. Matrix COSEC is an allintegrated solution including hardware devices and a suite of software application modules. Matrix COSEC delivers full proof security and improves productivity of the organizations. In TELECOM, Matrix specializes in enterprise grade, end-to-end Voice Communication solutions. Matrix Telecom portfolio covers Unified Communications Servers, Hybrid Servers, IP-PBXs, Media Gateways, VoIP Terminals and Mobile Applications. Matrix UC platforms are network agnostic, flexible, scalable, featurerich and field hardened.
Q. Which are the some of your pioneering products you introduced in the market recently or is there any plan to launch the new products? In Video Surveillance domain, we have launched Matrix PARAM series of Network Video Recorders (4 to 64 channels) with 4K, H.265, RAID10, Cascading and such other features. We are also introducing Project Series Mini Dome 2MP and 3MP IP cameras. In People Mobility Management domain, we have launched VYOM - Cloud version of COSEC CENTRA server meeting requirements of all access control, timeattendance, visitor management and other applications. We have also launched Face Recognition technology and devices. In addition, few more controllers and devices with new generation identification technologies are in the pipeline. Coming to Telecom, Matrix has launched SPARK and PRASAR – pure play IP UC servers and platforms. We are also ready to launch Matrix PARISAT – Video Conferencing solution. In coming months, we are working on introducing ANANT (UC Server) and TEJAS (Management Server). Overall, Matrix is focused on new generation technologies such as Video Analytics, AI, Deep Learning, Cloud, etc.
Q. How do you account R&D activity in your company? Matrix is one of very few indigenous R&D companies having independent product designing capabilities in hardware, embed-
ded software, applications software, mobile applications and mechanical engineering. With more than 40% of the total manpower dedicated to development of new products, Matrix R&D is the foundation of our growth and sustenance. Matrix R&D is strong in its capabilities, processes and infrastructure to design world-class products conforming to all relevant international standards.
Q. Brief us about the quality policy for your business? Today, customers assume and expect quality by default. From this perspective, quality is no more a differentiating feature. It is an essential feature. Matrix is on a mission to deliver world-class Security and Telecom solutions through continuous improvements in technology and processes. We believe it is possible to design and build world-class technology solutions in
Q. How do you foresee “India” as a potential market, what are the prospects? Matrix products are of technology and infrastructure nature, helping organizations enhance productivity, security and safety. Indian economy is growing steadily and rapidly and this growth is coming from irreversible urbanization and industrialization. Matrix is in complete sync with this Indian growth story.
Q. What are the distinguishing facts of global market as against the Indian market? In terms of technology, all markets are integrated in today’s globalized economy. Gone are the days of large technology and product lags between developed countries and India. Matrix products are designed for the international markets and these same products are also offered in India. Having said this, there are always certain regulatory and certification requirements that differ from one market to another. Matrix products meet all Indian and International Standards such as BIS, TEC, STQC, CE, FCC, ROHS, etc. In terms of prices, different countries have different costs based on their cost of living or cost of doing business. Product prices may vary from one market to another. NOVEMBER 2018 | INDUSTRIAL Special Issue SAFETY OSH INDIA REVIEW 2018
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INTERFACE
Q. What are your strategies to improve the Matrix position in Indian & global market as well?
Q. What are the key technological trends that are driving the security and communications product industry?
Differentiation is our core and overarching strategy. We work hard to create ample differentiation products architecture, functions, features and performance. In marketing and sales, we believe in strong distribution and channel networks. We have nearly 2,500+ channel partners spread across the world focused on promoting and supporting Matrix products not only in India but also in other countries including Europe, America, Middle East, Africa, Asia and Australia. Our marketing team works closely with these channel partners to ensure Matrix products serve security and communication needs of the customers efficiently, faster and longer. Support is another area where Matrix is different. Dedicated Customer Care team provides prompt assistance to our customers. Finally, 24x7 after-sales technical support ensures complete satisfaction to all our SI partners and end customers.
Video Surveillance is evolving from ageold analog, hardware centric products to software centric, IP and wireless solutions. Software applications are web based and they support mobile applications. Camera resolution is increasing and so is coding technology from H.264 to H.265. Mobility and Cloud are other two technology trends driving innovation. As bandwidth bottlenecks are being removed enterprise applications are moving to the Cloud eliminating customer-premise hardware, servers and software. Finally, new generation Intelligent Video Analytics (IVA) algorithms on Deep Learning help automate many manual processes and create newer functions and applications.
Q. According to you what are the factors affecting to your business? Technology trends, ecosystem for R&D and manufacturing, economy and government policies are the four most important factors affecting Matrix business.
Talk to our team to learn about Innovative and Advanced Access Control, Time-Attendance and IP Video Surveillance solutions at IFSEC - Stall Number C 97, Hall 11.
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Q. What is your vision for Matrix? Our vision is to build Matrix into a world-class Security and Telecom solutions providing company operating all over the world.
Q. What are the issues you need to address that are related to your industry? Let us start with indigenous R&D. Indian
industry is dependent on external R&D and technologies. The industry and government should work together to correct this by promoting indigenous R&D. Second is lack of domestic manufacturing. While India is one of the largest markets in the world, there are not many manufacturers in India. India has become a virtual dumping ground for imported products. Once again, this situation is not sustainable and needs immediate correction. Third is lack of awareness. Today, security products are sold as boxes without customers knowing overall business impact and benefits. Many customers mistakenly equate products with solutions to their existing problems. I believe higher customer awareness and better responsibility on part of manufacturers and system integrators would improve customer satisfaction. Finally, I would add the common point of economic growth. Like all other industries, security and telecom equipment business is tightly linked to the overall economy.
INTERFACE
Katyayni Group: Leading the pathway of success Providing high quality firefighting equipment and associated maintenance services, Katyayni Engineering and Services is growing rapidly. With its extensive product portfolio and strong focus on service, the company has earned a reputation of reliable name in the segment. ISR takes a look at how Katyayni is geared up to make the most of rising India’s fire and safety equipment market
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n the recent years, the attitude towards fire safety in India has undergone a sea change, with the awareness increasing multi-fold. As per the findings of a report by Research and Markets, India’s fire and safety equipment market are expected to reach $4.94 billion by the end of 2019. Further, the market is expected to grow immensely over the coming years. Several firefighting companies are cashing in on this growth. One mid-sized company which is growing fast and carving out a niche in this segment is Katyayni Engineering and Services. An ISO 9001:2015 certified and MSME approved company, Katyayni Engineering and Services provides high quality firefighting equipment and associated maintenance services to its customers, on time and within budget. Under the leadership of CEO Vikas Kumar, the company has grown from strength to strength since establishment. Headquartered in Delhi, the company has branch offices in Mumbai, Chennai and Sri Lanka. Katyayni is an authorized dealer of Patterson Fire Pumps, Doosan Engine (Repairing & Maintenance), Weflo Valve, LEDE Groove Fitting (Ductile Iron) and
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Xhtong Groove Fitting (Ductile Iron and Glavine Iron). With several government and private clients to its credit, the company is establishing itself as a reliable name. Shedding more light on the company’s product portfolio Vikas Kumar says, “Patterson Fire Pump is one of the oldest ULFM pump manufacturer. We offer a wide range of Patterson Fire Pumps from 250US GPM to 5500US GPM for each and every critical site situation. In LEDE groove fitting we have fitting on 500PSI. We are the only company that is supplying groove fitting in Gujarat’s Gift City on 500PSI. In Weflo Valve, thanks to our wide range, we are giving valves in India’s first DCP in Gift City. Further, we have a wide range of products for firefighting and HVAC application from Gerand.” Apart from extensive product portfolio, the company also provides operation (24 X 7 X 365), maintenance, repairing and troubleshooting of firefighting system and equipment. It specializes in the repair and troubleshooting of fire pumps, engines, motor, valves and panels. “We noticed that companies were facing issues in service post warranty period. So, we have created a separate team for servicing of the pumps to
support end users,” says Kumar.
Quality in Core At the core of Katyayni’s success is its focus on quality and customer satisfaction. It has a Quality Management System, which the company strives to improve continually. With its focus on quality, the company is now an ISO 9001:2015 Certified MSME approved global player in Operation, Maintenance and Trading with Indian and International Standard. It ensures compliance with Indian and International Standard of Fire Fighting such as UL, FM, NFPA (20 & 25), NEMA etc. The company lays special emphasis on customer satisfaction and strives to ensure that customer needs and expectations are determined and fulfilled. It stresses on timely delivery and competitive budget for Indian companies. Clearly, with Katyayni’s eyes firmly set on the customer demands and its continual focus on adhering to quality standards, the company is all set to touch greater heights in the coming years. As the focus on safety in Indian organizations continues to gain steam, the outlook for Katyayni looks extremely positive.
INTERFACE
Vikas Kumar, CEO Katyayni Engineering & Services
NOVEMBER 2018 | INDUSTRIAL Special Issue SAFETY OSH INDIA REVIEW 2018
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TECHNO FOCUS
Gallagher Security : Extending the horizon through technology innovation • Is the compliance and regulatory standards being met? Technology can be deployed to ensure these questions are answered and become an integral part of implementing best practise for safety and security whilst also delivering improved business efficiency and profitability.
Q. What trends will drive the security industry in the near future ?
Gautham N.V, Head India - Sales and Marketing Gallagher Security Private Limited
Q. What role can technology play in the security industry ? Security has traditionally been considered as the protection of assets via the use of perimeter security, access control, CCTV etc. Modern security is as much about people management as it is about asset protection. Creating a safe and secure work environment is becoming increasingly important, and increasingly challenging. The pace of modern business is such that the human element alone cannot keep up without the aid of technology. There are many factors to consider when providing a safe and secure workplace: • Are the staff suitably trained to carry out their tasks ? • Are the staff fit for work ? • Are visitors or contractors where they should be ? • Can personnel be quickly accounted for in an evacuation ? • Are dangerous zones clear of people ?
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Cyber Security As security systems become more IP based they must keep up with the latest cyber security standards. Customers should challenge vendors with such questions as; • Can you provide a SHA-2 hash of the installation files to verify the software has not been corrupted or tampered with ? • Can the IP based hardware detect and resist a Distributed Denial of Service (DDoS) attack ? • Does the IP based hardware support IPV6? • What levels of encryption are deployed ? • What steps are undertaken to ensure the systems are resistant to cyber attacks (i.e. penetration testing from external organisations) ? Drones With the growing sophistication of drone technology, they are increasingly being deployed in security applications. For example; if the security management system detects suspicious activity on a section of the perimeter, the coordinates are passed to the drone which is immediately despatched to the area of concern to stream video back to the control room.
Blockchain Blockchain technology is a distributed database which is continuously shared and synchronised. It is always available to any of the participants in the network. A blockchain database isn’t stored in one place and is considered very secure. Blockchain has the potential to verify video content from sources like mobile phones, CCTV cameras etc, as well as the authenticity of devices connected to the network. Blockchain solutions, which are distributed across multiple nodes rather than a single server, can also ensure data stored in the cloud won’t be lost or tampered with. Adaptable Security Management Systems Security Management Systems should support industry standard protocols such as OPC, BACnet, XML, REST, SNMP to allow for easy integration as part of a larger connected system. Manufactures need to have APIs available to allow third parties to easily integrate with the SMS.
Q. What are your plans for coming years to stay ahead of competition ? Gallagher spends significant time in market talking to customers to gain a thorough understanding of their business problems. Being the manufacturer allows us to be agile and innovative and create customised solutions to suit our customers’ needs.
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TECHNO FOCUS
Limping through reactive security 1) DIY Gadgets – Many home security solutions today, from alarm systems to CCTV cameras, can be easily installed and do not require technicians. The cameras come with a built-in mic and speaker system and hence, the user doesn’t have to go through the entire process of setting up a voice recorder separately. These gadgets come with simple ‘plug & play’ installation module.
Mehernosh Pithawalla, Vice-President and Global Head - Marketing, Sales and Innovation, Godrej Security Solutions
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ne of the biggest impediments to the adoption of security solutions in India has been a reactive attitude towards adopting solutions to safeguard one’s valuables, assets and loved ones. Society is getting more techrich and empowered, and yet we remain as vulnerable to crime as before. According to NCRB data, in India, everyday 312 burglary, 99 robbery and 1281 theft cases are recorded. These are only figures which get registered at the police stations. Despite alarming statistics, we continue to be one of the few countries with an abysmal rate of adoption of security solutions. Only 3% of the population has adopted home safes as a measure to protect their valuables. Another study of consumers showed that 75% still do not own home security systems. When asked what would motivate them to invest in an excellent security system, 46 percent cited a crime in the neighborhood as the trigger. This highlights the reactive mindset of Indian consumers who do not believe in making investments
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in new technologies unless they see the drawbacks of not investing in such technologies. One of the reasons why we do not invest in security solutions is the belief in Karma. People believe that nothing wrong can happen to them if their karma is good. However, the millennials have another reason for not being proactive adopters of security solutions: Hassles of installation. Installation of security solutions is always perceived to be extremely cumbersome and it requires a lot of wiring and external support.
2) Remote Accessibility and interoperability – You can use the product specific apps of Godrej Security Solutions to connect your home security devices and watch over your valuables and loved ones right from your smartphone! Wireless home alarm systems from the house of Godrej have remote monitoring and access facility – one can arm or disarm the alarm system by just using the phone. There are high tech safes like Matrix which alert one through SMS in case of an intrusion. 3) Biometric & Card Swipe features – Curated specifically for the comfort of the user, many of Godrej’s electronic safes come with advanced features. Biometric Safes can be accessed only with fingerprints, thus offering additional safety to valuables. while Safes with Swipe features can be accessed by swiping of personal Debit Card/Credit Cards. In case you don’t remember numbers, this is the perfect solution to all your worries in order to keep your valuables secure.
It’s Time for Proactive Security However, the ever-evolving security space has been doling out new innovations every day, making the installation and operation of smart security solutions extremely easy and user-friendly. Listed below are some ways in which modern, smart security solutions can help facilitate the shift of the current reactive approach to a more proactive approach when it comes to adoption of security systems. To elucidate this further, individuals can look for:
4) Affordability – Security solutions for homes are now extremely affordable. With security cameras starting at just Rs. 4999/-, making your home a safer place is easier than ever. With an aim of bringing security to every home, Godrej Security Solutions is making efforts to ensure that surveillance systems and security systems are more convenient and user-friendly.
TECHNO FOCUS
“The surveillance market in India has tremendous growth prospects” Transport, Banking and Financial verticals and other commercial offices. Street surveillance is also a growing segment in public and private sector.
Q. What are the various security related products that you offer? CCTV, NVR/DVR Solutions, Biometric Access Controls, Automatic Gate, Boom Barrier, and Burglar Alarm with Sensors are some of the security solutions we offer.
Q. What is the advantage of Matrix products vis-à-vis the competition?
Sangeeth Kumar, Managing Partner Travancore Telecoms, Thiruvananthapuram,
Q. In your opinion, what is the state of security industry in India and what is the trend you see in the space? The surveillance market in India has tremendous growth prospects and has grown multifold in the recent past. Increasing terror threats, growing public and private infrastructures, and increase in crime rates have resulted in the demand of surveillance market in India. Some of the driving factors for the growth of video surveillance market in India include increased installation of surveillance cameras, improved infrastructure and deployment capabilities, rise in demand for intelligent and scalable video surveillance solutions, rise in demand for cloud based surveillance solutions, and growing adoption of IP cameras.
Q. Which market are you targeting? Some of the market verticals we are targeting include Government and
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Matrix is a SUBSTANCE brand. Substance is in the DNA of Matrix solutions. Substance in the form of technology, depth, genuineness and going beyond the mere outer façade and offer more values in all the areas. This is what differentiates Matrix from the lot. Matrix solutions are packed with ‘More’. More productivity, more applications, more flexibility, more functions, more features, more cost saving, more reliability and more support. Matrix positioning is based on offering more of these true inherent values, which customers expect from infrastructure solutions.
Q. What is your marketing and channel strategy? We’ve earned a significant amount of clients in the last few years, generating leads and sales promotions for our security products. Some digital marketing tactics were extremely successful. One of our greatest learning is that we have to constantly experiment, try new ways in marketing and most importantly, talk to the client and make sure whether their requirement is being filled with quality solutions. Also, existing clients’ reference cases are converting into sales by the
support team.
Q. What is your support strategy? Our customer centric approach has helped us create a niche for ourselves in the industry. Further, we also facilitate perfect functioning of our products with the help of our customer support cell. All the queries raised are dealt with utmost promptness and reliable solutions are provided. We, TRAVANCORE TELECOMS, specially emphasize on after-sales support, for which our engineers have undergone special training at the principle’s premise itself. We have a large number of support staff that provides 24X7 support to customers so that we can complete the projects and services inside committed time.
Q. What are the challenges that you are currently facing in India? The main challenges are, unorganized sector floods the market with poor quality products that are priced very low. With India being a price-sensitive market, it becomes very difficult for players from the organized sector to compete with cheap sub-standard products. The challenges include people’s lack of readiness to trust newer technology, where in most cases they are concerned about the prices.
Q. What kind of plans and expectations do you have for this segment this year? To avoid competing solely on price, we have decided to focus on enterprise projects where clients are willing to spend more on advanced technology and a brand they recognize and associate with quality. Tailoring their solutions for particular verticals is an important part of this targeted approach to winning business.
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TECHNO FOCUS
Meet the rising demand for captivating visual experiences
ADDRESS THE RIGOROUS STORAGE REQUIREMENTS FOR VISUAL EFFECTS, ANIMATION, AND VIRTUAL REALITY WORKFLOWS
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Jim Simon, Vice President of Global Field and Channel Marketing, Quantum Corp
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he evolution of visual effects (VFX), animation, and virtual reality (VR) technologies is dramatically changing both the creation and consumption of films, videos, games, and more. Next-generation VFX and animation software applications, and innovative 360-degree camera systems are creating exciting new possibilities for creative professionals. At the same time, new consumer technologies—from 4K/ultra-high-definition (UHD) televisions to VR viewers that attach to smartphones—are enabling a growing number of people to enjoy the captivating experiences that creative professionals are producing. As the array of creative options expands, and the cost of producing and consuming technologies declines, organizations across industries are using VFX, animation, and VR in new ways. In addition to producing compelling feature films and games, organizations are incorporating more exciting effects and experiences into everything from sporting
events to corporate videos. The enormous economic potential for new visual experiences has spurred the launch of new businesses and driven technology companies to shift resources toward developing solutions in these areas. Meanwhile, investors are pouring in billions to help spark and sustain innovation. What does all this change mean for VFX facilities, animation studios, VR firms, and similar organizations? These organizations are growing rapidly as clients increasingly demand engaging content that capitalizes on new technologies. But behind the scenes, many organizations need to overhaul their technology infrastructure. Finding the right storage solution will be vital. To support today’s demanding VFX, animation, and VR production workflows, companies need: Performance for fast access to files— supporting demanding processes and enabling real-time playout of high- resolution media
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• Scalability to handle a rising volume of large files, expanding teams, and a growing number of render servers • Shared access to content for supporting collaborative workflows • Cost containment that balances performance and cost, and minimizes administrative complexity
Visual Effects (VFX) VFX ARTISTS ARE CREATING MORE SHOTS, DATA SETS ARE GROWING From action-adventure games and science fiction feature films to TV commercials and YouTube videos, VFX can play a critical role in enhancing excitement and adding a heightened sense of realism to scenes. With today’s advanced software applications plus powerful workstations and servers, VFX artists are meticulously creating vivid landscapes; depicting intricate behaviors; and generating extremely realistic depictions of water, hair, clothes, and other complex materials. Eager to take advantage of new technologies, directors are adding more and more VFX to films. They are moving from tens or hundreds of VFX shots per film to thousands. VFX artists are producing those shots at higher resolutions for integration with high-resolution films and shows. Of course, as VFX artists are creating more shots, data sets are growing. A VFX-heavy film today can easily consume more than petabyte of data. Organizations need highly scalable storage solutions that handle the tremendous capacity required for each project. Performance is also key. Teams need random I/O performance to support VFX processes with large, high-resolution files. Later in the production cycle, teams need exceptional sequential I/O performance for high-speed playout. Throughout production, VFX teams need storage solutions that can provide shared access to content. Organizations need to facilitate collaboration across editing, CGI, and rendering operations without delays that can slow productivity. And while producers and studios are often willing to invest heavily in VFX, organizations must keep costs under control. They need to make sure they are balancing performance and cost across storage tiers. In addition, they
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must keep administrative costs low: production houses want to automate some tasks and streamline others, so they can stay focused on creative work.
QUANTUM SOLUTION: Swordfish Background: San Francisco–based Swordfish is a motion design studio that specializes in marketing and user experience services and offers an array of post-production services. Clients range from large technical companies to corporations in other fields. Challenge: The company needed to implement scalable, high-performance storage that could accommodate large 4K projects and an expanding team while transparently supporting existing production applications. Solution: Quantum StorNext® workflow storage Benefits: • Gained the performance for real-time playback, sharing of large files, and fast collaborative workflows • Enabled transparent integration with existing applications • Enhanced reliability for protecting critical content and maintaining high availability • Accessed a growth path to support the next generation of high-resolution media
ANIMATION DEMAND FOR ANIMATION IS RISING, PRODUCING NEW CGI animation has become a multi-billion-dollar industry that has produced more than 250 computer-animated films since Toy Story. The release of Pixar’s Toy Story in 1995— the first fully computer-animated movie— ushered in a new era in animation and movie-making. At the same time, studios and production teams continue to incorporate CGI animation into more projects to supplement other VFX shots. Today, CGI animation is often a key element in VFX workflows. Just like VFX, the enormous demand for animated content has produced technical challenges for creative studios. First, these organizations must be able to provide artists and teams with access to powerful computer resources to complete the full range of production tasks,
including modeling, texturing, rigging, lighting, animating, and compositing. In addition, studios must also enable access to scalable storage resources. Producing fully animated or partially animated films in high resolution can yield up to a petabyte or more of data. Storage solutions must have the scalability for rapidly rising capacity needs. In addition, storage solutions must have the scalable connectivity and bandwidth to support growing render farms. Robust performance is crucial. For the creation of animated characters and effects, animation studios need storage systems with strong random I/O performance to support animation workflows for numerous simultaneous users. These studios often employ scores of animators who need fast access to shared data. In addition, studios need distinct storage systems with high sequential I/O performance for high-resolution playout. If they can implement storage solutions that deliver both kinds of performance, they can speed the movement of content and avoid network congestion.
QUANTUM SOLUTION: Platinum Platypus Background: A motion graphics studio in New York, Platinum Platypus creates and produces “visual adrenaline” for production companies, broadcast networks, and sports franchises. The studio focuses on VFX, motion graphics, and 3D characters and animation. Challenge: The studio needed a scalable storage solution that could keep pace with rapid client growth. The solution had to include high-performance centralized shared storage for the huge files of HD, 2K, and 4K workflows plus a centralized archive for completed projects. Solution: • Quantum StorNext workflow storage • Quantum Scalar® tape library Benefits: • Boosted performance for fast, simultaneous access to large, high-resolution files • Gained cost-effective scalability for the future
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content with color grading, editing, VFX, and animation suites.
ADDRESS KEY STORAGE CHALLENGES WITH QUANTUM SOLUTIONS Quantum StorNext storage solutions can help your organization address key storage challenges as you strive to meet rapidly growing demand for compelling, high-resolution visual experiences.
• Streamlined collaboration among teams • Simplified archiving of completed projects
VIRTUAL REALITY (VR) DELIVERING IMMERSIVE, INTERACTIVE EXPERIENCES REQUIRES STORAGE CHANGES Building on the compelling experiences that VFX and CGI animation can deliver, VR provides the next level of engagement through true immersion and interactivity. Organizations across industries are exploring a wide array of use cases for VR—from gaming, sports, and entertainment to technical training, sales, and marketing. With VR, users can travel to a newly imagined world, place themselves at the center of a football game, train for combat, or thoroughly investigate prototype product designs. New technologies are spurring innovation among VR producers and enabling more and more people to experience VR firsthand. For example, the development of new, more cost-effective VR camera systems is opening up new creative opportunities for VR production teams. Meanwhile, new consumer VR solutions are helping to expand the audience for VR. Consumers can choose high-end dedicated VR systems like Oculus Rift, simply pair their smartphones with Google Cardboard, or even experience 360-degree videos on Facebook and YouTube. For many organizations producing VR
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experiences, capitalizing on the creative potential for VR will require changes to their storage infrastructure. Advanced VR camera systems require high-performance storage that can ingest large amounts of content from numerous cameras. Facebook Surround 360, for example, uses 17 cameras, which capture 2GB/s. The EYE camera from 360 Designs uses 42 Blackmagic Micro Cinema cameras, which yield 2.7GB/s. And uncompressed 5K stereoscopic systems can capture 7GB/s. Systems must also provide the performance to enable stitching of multiple camera streams. For post-production, VR firms need systems that can play the final, enormous stitched image—which is often 4K, 6K, or 8K video at high frame rates. Organizations also need storage solutions that can provide the scalability to support exponential data growth. Some VR projects can produce even more data than VFX or animation projects. Each VR project might require storage for hundreds of terabytes of large, high-resolution files. To support collaborative workflows, storage solutions for VR must provide shared access to content across edit and render operations. VR production teams often need to support more Fibre Channel clients than with animation and VFX workflows. VR firms often have multiple suites editing and compositing the same project simultaneously. At the same time, VR production teams must share
PERFORMANCE Quantum solutions combine flash drives with more economical high-capacity disk drives to deliver outstanding, flash-level performance for VFX, animation, and VR workflows at a fraction of the cost of all-flash systems. By creating a single environment that delivers both strong random and sequential I/O performance, you can speed the movement of content and reduce network congestion. Users gain the performance to ingest multi-camera content; rapidly access large, high-resolution files; and play out media in real time. SCALABILITY Quantum solutions can scale to billions of files and petabytes of data to support even the largest VFX, animation, and VR projects. Quantum’s modular design simplifies expansion and allows you to scale performance and capacity independently. You can also increase or decrease the number of render servers cost-effectively. COLLABORATION Quantum solutions offer a single-namespace environment with IP and Fibre Channel connectivity for centralized media creation and distribution. The Quantum environment can be accessed by a wide range of client systems—whether they are running Windows, Linux, UNIX, or Mac operating systems. As a result, you can support a wide array of simultaneous users who can access content wherever it resides. COST OPTIMIZATION The unified Quantum architecture with intelligent tiering outperforms competing network-attached solutions while using fewer disks at lower costs.
Regd.Off: K.M.Complex, 1st Floor, No.23, Jawaharlal Nehru Road, (100 Feet Road) Arumbakkam, Chennai - 600 106. INDIA Phone: +91-44-23635996, 23635547, Mobile: +91-9940023932, 8939565802 Fax: +91-44-23635550 Email: galaxyearthing@gmail.com, galaxiearthing@yahoo.co.in Website: www.galaxyearthingelectrode.com Factory: Ambattur Industrial Estate (S.P.) Chennai - 600 058. INDIA Special Issue OSH INDIA 2018
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TECH UPDATE
Safety in Welding By S.K. Palit, Head-CCC & Strategic Support - Equipment, SGP & WAPS, Ador Welding Ltd.
S
afety is a critical consideration for any welding project. Arc welding is a safe occupation when proper precautions are taken. But, if safety measures are ignored, welders face an array of hazards which can be potentially dangerous, including electric shock, fumes and gases, fire and explosions and more. Welders are members of an occupational group which is exposed to a number of different environmental problems: • Electricity • Electromagnetic fields • UV, IR and visible light radiation • Air pollution • Fire and Spatter • Noise • Ergonomics To help keep welders safe, organizations such as the American Conference of Governmental Industrial Hygienists (ACGIH) and the Occupational Safety and Health Administration (OSHA) offer safety guidelines to help control, minimize or to help employers and workers avoid welding hazards. Employers should ensure all workers have an opportunity to comply with the following important guidelines in the workplace: • Read and understand manufacturer instructions for equipment • Carefully review material safety data sheets
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It’s important to remember to never touch the electrode or metal parts of the electrode holder with skin or welding clothing and insulate yourself from the work and ground.
• Follow the company’s internal safety practices • Awareness of the most common welding hazards and knowing how to avoid them ensures a safe, productive work environment for all.
Electric shock Electric shock is one of the most serious and immediate risks facing a welder. Electric shock can lead to severe injury or death, either from the shock itself or from a fall caused by the reaction to a shock. Electric shock occurs when welders touch two metal objects that have a voltage between them, thereby inserting themselves into the electrical circuit. For instance, if a worker holds a bare wire in one hand and a second bare wire with another, electric current will pass through that wire and through the welding operator, causing an electric shock. The higher the voltage, the higher the current and, thus the higher the risk for the electric shock to result in injury or death. The most common type of electric shock is secondary voltage shock from an arc welding circuit, which ranges from 20 to 100 volts. Bear in mind that even a shock of 50 volts or less can be enough to injure or kill an operator, depending on the conditions. Due to its constant change in
polarity, alternating current (AC) voltage is more likely to stop the heart than direct current (DC) welders. It is also more likely to make the person holding the wire unable to let go. To avoid secondary voltage shock, welding operators should wear dry gloves in good condition, never touch the electrode or metal parts of the electrode holder with skin or wet clothing and be sure to insulate themselves from the work and ground, keeping dry insulation between their body and the metal being welded or ground (such as a metal floor or wet surface). ADOR Welding Limited (AWL) offers a wide range of PPE (Personal Protective Equipment), like Welding Gloves, Safety Shoes and other safety products to ensure the welders’ safety. In addition, AWL offers VRD (Voltage Reducing Device) as a built-in feature as an option, and also VRD Units which can be fitted externally to any AC or DC SMAW Welding machine, which keeps the secondary voltage down to a safe level of 18-20 V when no welding is being done (machine switched on, but in idle condition). Full welding power is automatically enabled whenever the welder strikes the welding arc. An even more serious shock, primary voltage shock, may occur when a welder touches electrically “hot” or “live” parts inside the welder case or the electric distribution system to which the welder is connected. This action can lead to a shock of 230 or 415 volts. AWL offers ELCB as an option in their welding machines to completely eliminate this hazard.
Fumes and gases Overexposure to welding fumes and gases can be hazardous to the health of the welder as well as any other person who is working in the vicinity of the welding area. Welding fume contains potentially harmful
TECH UPDATE
Welding areas require adequate ventilation and local exhaust to keep fumes and gases from the breathing zone and the general area.
complex metal oxide compounds from consumables, base metal and the basemetal coatings, so it is important to keep the head out of the fumes and use enough ventilation and/or exhaust to control the exposure to substances in the fume, depending on the type of rod and base metal being used. The specific potential health effects which relate to the welding consumable product being used can be found in the Health Hazard Data section of the Safety Data Sheet available from the consumable manufacturer. Welding areas require adequate ventilation and local exhaust to keep fumes and gases from the breathing zone and the general area. In most situations, a ventilation system- such as a fan, and an exhaust system or fixed or removable exhaust hoods- to remove fumes and gases from the work area are provided. AWL has introduced in their range different models of Welding Fume extraction systems, both stand-alone as well as centralized systems (KING EXTRACTORS), with advanced technology, special filters and with or without built-in compressors
Fire and explosions Welding arc creates extreme temperatures, and may pose a significant fire and
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explosions hazard if safe practices are not followed. While the welding arc may reach temperatures of 10,000 degrees Fahrenheit, the real danger is not from the arc itself, but rather the intense near the arc and the heat, sparks and spatter created by the arc. This spatter can reach up to 35 feet away from the welding space. To prevent fires, before beginning to weld, inspect the work area for any flammable materials and remove them from the area. Flammable materials are comprised of three categories: liquid, such as gasoline, oil and paint; solid, such as wood, cardboard and paper; gas, including acetylene, propane and hydrogen.
Ergonomics When welding heavy material manually
Special attachments & extensions to interconnection cables reduce welder fatigue for welding at long distances from the Power Source
Rotators are used to rotate a job with circular or cylindrical profile to help the welder consistently without changing his position and welding torch angle continuously
and during assembly welding the loads are very static. Positioning welding also gives high loads. Ergonomic control of Welder’s position, arrangement of rotating tables (rotators and turn tables) is important to reduce welder fatigue and chances of poor weld quality.
Other safety considerations Welders should also be aware of other safety considerations within the work environment. For example, those working in a confined space or in an elevated area make need to take extra precautions. In any welding situation, welding operators should pay close attention safety information on the products being used and the material safety data sheets provided by the manufacturer and work with their employer and co-workers to follow appropriate safe practices for their workplace. Good common sense is also key. If opening cans of electrode, keep hands away from sharp edges. Remove clutter and debris from the welding area to prevent tripping or falling. And never use broken or damaged equipment or PPE. To keep up with the most recent safety practices, welding operators should utilize resources from the American Welding Society (AWS), OSHA and welding manufacturers. By following these safe practices and using common sense, operators can stay safe and keep production moving with no lost-time accidents. Safety & Health Fact Sheets are provided in the ANSI Z49.1 Standards.
TECH UPDATE
Why you need a better Ammonia Gas Detection System at your Refrigeration Plants??
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fter the strict ban on chlorofluorocarbon (CFC) and hydro chlorofluorocarbon (HCFC) gases, there has been a stupendous increase in the use of Ammonia for refrigeration and air conditioning systems. However even though the use of ammonia avoids the strong greenhouse effects caused by CFCs and HCFCs gases, it still brings issues of its own. Monday January 10, 2011 FIR after Ammonia Leak at milk chilling plant TNN | Aug 16, 2018, 11.41 PM IST 10 hospitalized after Ammonia Leakage from a cold storage in Ridrol village TNN | Feb 21, 2018, 06.54 AM IST 50 Students Hospitalized After Ammonia Gas Leaked from a cold storage near School in Madhya Pradesh India News | Press Trust of India | Wednesday August 23, 2017 Seven dead after Ammonia Gas Leak in Cold Storage Factory in Gujarat India News | Press Trust of India | Saturday September 7, 2013 Ammonia Gas Leak from an Ice Factory causes fire in Kolkata Kolkata News | NDTV Correspondent |
Above mentioned are few of many other catastrophic cases that happen every year in India. Our passive and lethargic approach towards such disasters has worsen the situation even further. What we do is: File an FIR followed by a huge media coverage and some relief amount to the affected families. That’s it!!! The rootcause and so the preventive measures are completely ignored. Since inception, Ambetronics Engineers Pvt. Ltd. has always been an expert in detecting the Ammonia gas leaks and mitigating the risk associated with it. The electrochemical sensors used by Ambetronics Gas Detectors are highly accurate even at the high humidity levels of freezers. The measurement range of ammonia gas sensors vary from 0 – 100 PPM, 0 – 1000 PPM or 0 – 100 % LEL, depending on the clients requirement.
Ambetronics has very efficient alarming system that alerts the authorities and workers whenever the leak concentration goes beyond the permissible exposure limits (TWA: 25 PPM & STEL: 35PPM). Apart from giving alert signals, the Ambetronics Gas Detectors are also configured with Ambetronics Gas Monitors whose relay output automatically operates the exhaust fans and thereby ventilates the cold rooms. This not only ensures controlled and safe atmosphere inside the cold room but also alerts the workers before entering the room. With Ambetronics the root-cause and so the preventive measures can be taken care off by: • Quickly responding to the alert signals • Automated ventilation • Immediate evacuation of personal from the site • Taking disaster management actions
Mrs. Sonali Masurekar (Engineer- Projects)
For more information, Website: www.ambetronics.com
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TECH UPDATE
Modernize your security Systems: Seal Security with Digital Door Locks no longer required for operation. There is no hassle of losing or misplacing keys, which makes it easier for most homeowners.
Difficult to Override
F
or those concerned about safety, the best option is to purchase highsecurity door lock systems, such as the fingerprint / keypad door lock. An automatic door lock system for home will allow you unrestricted access, without having to worry about misplaced or stolen keys. Fingerprint / Keypad door locks have numerous advantages over other kinds of door locks, and if you are planning to purchase one, then it is desirable to evaluate all aspects to remain best informed. To provide a brief overview, this automatic door lock functions smoothly and can be manipulated with ease as it consists of various innovative features. Here are some advantages of fingerprint / keypad door locks:
Keyless Door Lock One of the greatest advantages of a fingerprint keypad door lock is that keys are
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Unlike other door locks, a fingerprint keypad door lock cannot be overridden by anyone, except for the approved individual’s fingerprint. Conventional door locks can be quite easy to open, especially for burglars. The fingerprint lock will provide utmost security in areas prone to robbery, as it has a foolproof defense mechanism against intrusion.
User-Friendly Interface The door lock system does not resort to a complicated mechanism for everyday usage. The interface is clean, easy to navigate, and user-friendly. This makes it easy to use for people of all ages. Although this type of door lock is definitely advantageous, one should make in-depth inquiries about the product quality before making the purchase. After all, it is a matter of personal safety. Choosing a reliable and high-quality, fingerprint keypad door lock will be optimum for you and your loved ones.
10 SMART LOCK FEATURES TO CONSIDER BEFORE BUYING
Cost-Effective In The Long Run Although it can prove to be quite expensive in terms of initial investment, this digital door lock is extremely effective in the long run. The best fingerprint door locks have sturdy, weather-resistant external units, and the best ones have salient features such as alarm system and remote access.
A smart lock is an electronic and mechanical locking device that opens wirelessly with an authorized user’s authentication. Smart locks provide access to homeowners without a traditional key and use smartphones or other methods to wirelessly verify and automatically unlock doors. Nowadays, a smart fingerprint lock can be easily used to gain entry into your home without the hassle of fumbling for keys with arms full of grocery. While mortise locks provide utmost security and convenience, a push pull lock combines various forms of access for you to pick and choose from. Choosing from a plethora of smart locks can be a cumbersome task, so it is ideal to be well versed with the nuances and the must-have features of a smart lock.
TECH UPDATE
Types of Smart Locks Smart locks can be divided into two distinct categories — those that totally replace your current in-door bolt lock, and retrofit locks that are installed upon the thumb-turn cylinder, leaving the existing key lock untouched. While replacement smart locks provide varied entry options, retrofit smart locks offer simpler installation and usage solutions. In order to be considered a good smart lock, it should offer certain basic features. To help you arrive at an informed decision regarding the best smart lock for your home, here are 10 features you must consider before buying: 1.Battery Most smart locks nowadays operate either on multiple AA alkaline batteries or rechargeable lithium-ion cell ones. In both cases, an alert on your app will pop up when your battery gets low, and often, the indoor housing unit will include an LED that will flash red when batteries need to be replaced. Battery life is also rated by some companies in terms of the number of physical locks and unlocks (cycles), and power lasts anywhere from three months to a year, depending upon lock type and function. 2.Automatic Lock/Unlock Most Bluetooth-enabled locks provide keyless/code-less entry. Smart locks, especially retro locks, allow you to auto-unlock your door when you have your smartphone in person and you are within a user-prescribed distance (30 feet). Smart locks with keypads usually do not include proximity auto-unlock features for security reasons.
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3. Alternative Entry Options Often-unpredictable Bluetooth or Wi-Fi options cannot always be reliable. Apart from wireless unlocking techniques, more realistically-designed smart locks offer alternative entry options, such as PIN codes or physical keys. A limited number of smart lock brands give you a key fob to wirelessly unlock doors when you do not have your smartphone with you.
high-quality approved locks are Grade 2.
4. Weatherproof Rating Complete replacement smart locks indicate their temperature-withstanding levels, along with an IP water/dust-proof rating. All locks can not resist adverse weather conditions over the years, thus it is ideal to buy from manufacturers who use sturdy material with a solid weatherproof rating.
8. Smart Home Compatibility Most smart locks have an easy integration process for existing smart home environments, such as Amazon Alexa, Google Home, Z-Wave, Samsung SmartThings and the like. Locking routines can be seamlessly integrated along with lights, temperature control etc. Keep in mind that this is not a necessity, but an added advantage.
7. Wireless Security With the rise of network security hackers, looking into foolproof wireless security is a must. A little research on deployed security methods can help you finalize your purchase. Devices that can be considered the most ‘hack-proof’ are ones that are keypad-enabled, with no reliance on Bluetooth or Wi-Fi.
9. Voice Control Again, an increasing number of locks with smart device compatibility provide Alexa, Google, or Siri voice control, usually for locking doors when you are inside. Recently, Amazon has approved an ‘unlock voice control protocol’ that requires the user to provide a spoken PIN code after an unlock voice command.
5. Guest Keys Retrofit models allow you to assign ‘keys’ to visitors you approve of - friends, family members etc. You text or email a code via the smart lock app that grants your visitors the ability to enter for a stipulated amount and number of times. Replacement smart locks with keypads allow you to simply assign temporary PIN codes for single use, or a specific amount of time. 6. Lock Quality Rating Not all physical door locks are the same. Choose amid three lock quality designations - Grade 1: the strongest, reserved for commercial uses, Grade 2: the most common residential locks, and Grade 3: a secondary lock to supplement a Grade 1 or 2 lock. Most
10. Sleek Design And Finish Reliable lock vendors, such as Yale, offer a wide range of hardware finishes and trims, including variations of silver, bronze, brass, and black, with matching latch mechanisms. New and upcoming smart lock vendors offer fewer aesthetic options. With so many high-tech features and assured security, as per your convenience transform your world – modernise your security system with Yale Digital Door Locks & Digital Safes. For more information, Website: www.yale.co.in
TECH UPDATE
Matrix Aadhaar Enabled Biometric Attendance Device: COSEC VEGA FAXQ
A
adhaar authentication, for attendance marking, has now been made mandatory for employees working in the government organizations. Matrix Aadhaar Enabled Biometric Attendance Device – COSEC VEGA FAXQ, is the first of its kind. This device enables employees to directly mark their attendance, without having to manually entering their Aadhaar number. They can either use a smart card or the keypad on the device followed by their fingerprint authentication to mark their attendance. If using the keypad, the Aadhaar number needs to be entered, whereas with the smart card, the Aadhaar number will already be stored in it. Hence, smart
card becomes an easier option.
Key Features: • STQC Approved Fingerprint and Smart Card based Terminal • Embedded Linux based Device • Multiple Authentications: • Keypad (Aadhaar Number) + Finger • Smart Card (Aadhaar Number) + Finger • Multiple Language Support • Ethernet, PoE, Wi-Fi, 4G/3G Mobile Broadband • IP65, CE, FCC, RoHS, and BIS
For more information, Website: www.MatrixAccessControl.com
SATATYA CIBR20FL36CWS 2MP IR Bullet Camera with 3.6mm Lens in intelligent analytics including Intrusion Detection, Trip Wire, etc. to ensure realtime security. Additionally, it also provides features like H.265 compression technique and Automatic Motion based Frame Rate Reduction to save bandwidth and storage up to 50%.
Features:
I
deal for low light conditions, Matrix project series IP Cameras are built using superior components such as Sony STARVIS sensor to offer unmatched image quality. This 2MP IR Bullet Camera with 3.6mm Lens is Powered by True WDR to offer consistent image quality with built
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The Dark Observer - Sony STARVIS Series Sensor Crystal Clear Night Vision, Color Images at 0.08lux High Efficiency Video Coding - H.265 Compression Technology Save Up to 50% Of Storage Space
Vision Adaptive - True WDR 120db Best Image Quality even in Varying Light Conditions Capture More - Wider Field of View 90o Horizontal Field of View Versatility - Adaptive Streaming Record More Frames During Motion, Less During No Motion Analytics- Intrusion, Motion Detection, No Motion, Trip Wire Real-time Security CertificationBIS, IP66 CE, FCC, IK10.
TECH UPDATE
Command & Control Alarms Manager
I
s your organisation secured for physical access alarms, alerts and intrusions that are monitored by a game changing, fully integrated, robust command and control system? Would you not like to learn from the leading corporates in India who have implemented a central command and control system for their physical access security monitoring? A command and control system (alarms manager) is an alerts monitoring solution that generates notifications with the right information for you to respond on any critical transaction, event and condition detected by the connected control devices in your organisation’s network.
You and your organisation would benefit dramatically from: • A real time monitoring of alarms for transactions like access granted, access denied, new / unknown card, expired card, wrong time zone, blocked card, door held open too long, door forced
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open, door held open under duress etc. • An intuitive graphical customisable map view to control the events as they occur. • Configuring alerts for a blink, scenario pop-up, in office employee list, camera pop-up, door open too long, door alarm, action on alerts like email notification, SMS, task assignment and open / closed door. • A single screen display of events, alarms, user data with photos, maps showing the location of the event and video images of the event. • Information on alerts with an option to take an action like sending a SMS, an email, making a call and a task creation. • A drag and drop interface for adding, assigning and uploading maps, cameras,
devices, controllers, readers, workflows and actions. You can replicate a command and control centre success story like the one above within your own organisation as well. Please do write to Solus and feel free to call Solus anytime for arranging a video conference call to discuss your own pain areas and the feasibility of the solutions to resolve your access control and allied pain areas.
Please peruse the success stories and making of a fully secured facility by a command and control system client at the following links: https://solus.co.in/success-stories https://www.youtube.com/watch?v=4uT95-gNROM
TECH UPDATE
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TECH UPDATE
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TECH UPDATE
Gandhi Automations spearheading operational solutions for loading bay & entrance automation for the rising E-commerce industry
E
-commerce is evolving to be the most feasible shop from home to the world; the smart way to do shopping for catching up with this fast-paced life. The time is far gone when it used to take 7-10 days for the ordered item to arrive. It has now come down to the next day to less than 4 hours in some special cases. The delay time in response of 4 hours has come down to less than 4 minutes. Without a doubt, E-commerce has emerged as one of the biggest logistical cynosures of the century, from wholesalers to retailers every business model is adapting to operate and manage expectations of different kinds of customers more than ever. E-commerce has changed the way we all shop, and Gandhi Automations Entrance Automation is adding intrinsic value to its seamless operations, warehousing and loading/unloading needs and solutions. Gandhi Automations entrance automation & loading bay solutions are nurturing warehousing & logistical industries from over a decade now.
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OSH INDIA 2018 INDUSTRIAL SAFETY Special REVIEW Issue | NOVEMBER 2018
Last financial year, Gandhi Automations aided the biggest shark in the E-commerce industry to help reduce their loading/ unloading time, adapting to their in-house operations and meeting their new expectations; as consumers are no longer willing to wait for 1 - 2 weeks for a delivery. Because of these fast delivery options, the warehouse and logistics industry are under high pressure to deliver the best in a short span. Gandhi Automations High-Speed Doors are versatile and solid ensuring long-lasting
reliability for fast-moving industries and goods like E-commerce. The modular structure of the curtains, assembled and joined by anodized aluminum extrusions, provides for a wide range of polyester sections available in a variety of colors. Wide, full-width window panels ensure a safer traffic and allow more light in. Their fast and easy replacement, in case of accidental tearing, saves money and time. The alternating metal tubular structure there inserted ensures high wind-resistance. Prime High-Speed Doors are the ideal
TECH UPDATE
solution for internal and external entrances and effectively operate in any situation, even when strong winds are blowing and in rooms with high volume traffic. Sturdy and dependable, Prime is the intelligent door for medium and large entrances. Due to the increasing demand in the Cold storage and FMCG warehousing facilities, Gandhi Automations launched Prime Freezer Doors which are specially curated to be sturdy, dependable and are the ideal solution where temperature control is critical and safety concerns are at a premium. The doors are manufactured with European collaboration and technology with innovative and creative engineering. The high operating speed combined with an excellent seal optimizes the internal traffic flow and provide energy savings. Heavy-duty motor: 400V three phase, opening speed up
to 2.5 m/s with inverter system. Suitable for both positive and negative temperature, operating temperature range +5 to -350 C. Prime Freezer Door has special double curtain construction with insulation. The increased demand on the industry means that both upgrades to and construction of distribution premises are at a record high, and loading bay requirements are having to be reconsidered. E-commerce industry delivers goods faster, more efficiently, and at a lower cost. Thus, this industry ought to possess entrance automation and loading bay equipment’s from a company like Gandhi Automations which not only intends to provide unbeaten quality and but also an unparalleled output. The retractable PVC front panel Dock Shelters are commonly used. With its simplicity and efficiency, it grants for a constant pay-
back of the investment. These are available for dock level installation or for ground level installation for the protection of doors without the dock. The front panels are made of high resistance black PVC reinforced with a double weaving of polyester that works like a spring in order to seal the vehicles of different shapes. The flaps are flexible and have very high wear and tear resistance. Designed to retract under the shock of any possible wrong maneuvers of the docking vehicles and extend when the vehicle drives away.
For more information, Email : sales@geapl.co.in Website: www.geapl.co.in
Cut Resistance: Choosing the Right Glove
W
hen choosing a glove for cut resistance, the first instinct might be to go big – thicker yarns and heavier materials to keep workers’ hands protected. But not all workplaces are created equal, and in some, bulkier protection is a danger, as workers lose out on fine motor control and may be tempted to remove their gloves. However, studies have shown that not wearing gloves is the leading cause of workplace hand injuries. That’s why we’ve developed our Ninja® Maxim Cut 3 and Cut 5 gloves – lightweight and dexterous, with firm grips in slippery conditions. They let you do the fine work you need to do, while letting you forget you’re wearing gloves, without ever being unprotected.
Higher Cut Doesn’t Equal Better A mistake that is commonly made is simply choosing the highest cut level. Cut gloves are made from synthetic fibers that are wrapped around strands of glass or steel. The higher the cut resistance of a glove, the more of these fibers that need to be combined, which makes the glove bulky and heavy. Such gloves are great for high risk tasks like handling steel cables and sheet metal,
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Standards & Certifications Matter Familiarize yourself with the CE and ANSI standards, which will help ensure that you can make the right selection for your needs.
Leather Gloves Don’t offer Cut Protection
however, since dexterity is compromised, they aren’t meant for applications where tactile sensitivity is required as well. Assess your needs and the level of protection you require before choosing a cut resistant glove. A glove with lower cut resistance will also provide you moderate protection from cuts and lacerations but at a lower cost.
No Glove is Cut Proof No glove will protect you against moving blades. Cut resistant gloves are only meant to protect your hands from incidental contact with cut risks while doing your job. No matter how high the cut resistance, no glove is cut proof!
Despite its thickness, leather is just skin and can be cut as easily as human skin, especially when it is wet or covered with oil. Leather once ruled the work-glove world, which is why many still think of it as a good choice today. But when it comes to cuts and lacerations, leather offers practically no protection for workers.
Your Protection is our Priority We at Ninja® keep it real when it comes to our compliances and this is where we differ from other brands. We do not believe in overstating our cut scores, and the protection of the end user is our primary goal. No compromises, what you see is what you get!
Website: www.midassafety.com
Bft, Italian technology for your access automation systems. Sliding gates
Boom barriers
• Operators for sliding gates up to 3,500kg • Wing speed up to 39m/min. • Magnetic/electromechanical limit switch • Release with personalised key • Bluetooth compatible on demand
• Barriers with 24V/230V power supply for intesive use • Useful passage up to 8m and opening time up to 0,7sec • Impact reaction via encoder • TCP/IP and RS485 compatible on demand • Stainless steel version available
Security bollards
Automatic doors
• Hydraulic / electromechanical bollards • Shaft diameter up to 330 and height 1200mm • Available in both access control version and anti-terrorism range “XPass” (K4 and K12 tested and certified) • Stainless steel version available
• Automatic pedastrian doors available for sliding, swing, telescopic and revolving versions • Max leaf weight up to 250kg • Impact reaction via electronic torque limiter • Continuous use cycle
U-link
d-track
24 V
rolling code
U-LINK is the new Bft serial communication protocol, thanks to which all the systems can communicate with each other, exchanging information on positions, speeds, and much more. But U-LINK is also a door open to the outside world.
Intelligent torque management system based on the microprocessor technology of BFT.
BFT 24V technology ensures optimum performance: precise slowdown control during opening or closing; safety and reliability.
BFT transmitters use a rolling code system that manages the commands in a completely secure way and prevents any type of external violation.
NICOMAC DOORS SYSTEMS Pvt Ltd. BFT AUTOMATION PRIVATE LIMITED PlotNo. No:10-A, I,D,A, Bollarm, Miyapur Near Miyapur, Plot 6, Shed No. 1, IDANear Bollaram, Hyderabad 502 325 India Hyderabad-502325. ph. +91 4032 914113 ph.: / 9100122902 fax8897141999 +91 8458 279790 email: info@bftindia.com
www.nicomacdoors.com www.bftworld.com www.bftindia.com
Looking for dealers in North India
made in Italy tuned to you
TECH UPDATE
Enter the next level of Gas Detection!
D
räger X-am 8000 is a newly designed multi-gas detector which can detect upto 7 gases at the same. The detector comes with an inbuilt internal pump and it is especially suited for Confined Space Entry and Leak Search applications in a variety of industries. Draeger X-am 8000 fulfils most important international and local approvals for the detector.
Key Innovations • All in one powerful solution. The gas detector is the carrier for 4 different sensor technologies (Catalytic Ex-Sensors, Infrared Sensors, Electrochemical Sensors and Photoionization detectors). • Advanced sensor combinations are possible e.g. CatEx/PID or IR/PID and CatEx/IR • Inductive charging of a Li-Ion battery increases the robustness. Contactless charging ensures no corrosion issue on charging pins. • Zone 0, T4 approval for all variations of the product: Unconditionally Zone 0 • Variety of sensors: 150 gases can be measured using different sensor combinations • Powerful pump that can draw a sample from as long as 45m • Selective measurement of benzene possible • Intuitive color display and assistant wizards for confined space entry and leak search.
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Special Issue OSH INDIA 2018
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TECH UPDATE
Handling Chlorine Safely “Inhalation of chlorine gas can cause respiratory tract irritation and severe exposure can cause bronchitis, fluid in the lungs and even death.” - R. R. NAIR 1.0 INTRODUCTION: Chlorine is a chemical used in industry & household cleaning products. It has a yellow– green colour, and a pungent, irritating odour. Usually, it is pressurised and cooled for storage & shipment as an amber coloured liquid. Chlorine is combined with other substance & its most common compound is Sodium Chloride – ordinary table salt. It is usually manufactured by electrolyte dissociation of either brine from Sodium Chloride or molten salt. Chlorine is one of the most widely used industrial chemicals in the world today, and about 13 million tons produced annually in the United States alone. Chlorine has been involved in hundreds of accidents of workers and people in towns and villages and killing some. According to the U.S. Federal databases, it is second only to Carbon Monoxide, when it comes to the percentage of accidents that cause injuries. Because of its widespread use in industrial and commercial locations, exposure to chlorine could occur from an accidental spill or release, or from a deliberate terrorist attack. The chlorine is a hazardous chemical. The most harmful route of exposure is from breathing chlorine gas. Handling of chlorine requires close attention to safety precautions. This article will focus on safe practices in handling both liquid and gaseous form of chlorine. For the preparation of this article, many documents such as, articles, books, codes, rules, standards and case studies of eminent researchers are referred, however, due to limitation of space, only selected references are included in the article.
• Many reactions may cause fire and explosion. • Risk of fire and explosion on contact with combustible materials. • Chlorine gas is heavier than air and will initially remain in the low lying areas unless wind or other conditions provide air movement. CAS
: 7782–50–5
UN
: 1017
4.0 HEALTH HAZARDS:
UN Hazard Class
: 2.3
UN Subsidiary Risks
: 8
TLV (TWA)
: 0.5 ppm
TLV (STEL)
: 1 ppm
Chemical Formula
: Cl2
Colour (Gas)
: Greenish Yellow
Colour (Liquid)
: Clear Amber
Odour
: Pungent Irritating
Molecular Mass (Cylinder)
: 70.9
Boiling Point
: – 34.05 OC
Exposure of chlorine can occur through (1) Inhalation (2) Skin Contact (3) Eye Contact and (4) Ingestion. When chlorine gas enters the body as a result of breathing, or swallowing, or eye and skin contact, it reacts with water to produce acids. The acids are corrosive and damage cells in the body on contact. The health effects typically begin within seconds to minutes. The severity of health effects depend upon the route of exposure. Most harmful chlorine exposures are the result of inhalation.
Melting Point
: – 100.98 OC
Critical Temperature
: 144 OC
Vapour Pressure kPa @ 20 OC
: 673
Relative Vapour Density (air=1)
: 2.5
: 2.482 Specific Gravity, Gas @ 32° F, 1 atom (Air=1) Specific Gravity, Liquid @ 20 OC
: 1.41
Solubility in Water (g/100 ml @ 20 OC)
: 0.7
3.0 USES: 2.0 PROPERTIES: • Chlorine is very toxic to aquatic organisms. • Not combustible but enhances combustion.
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It is used in the manufacture of bleaching powder and chemicals such as Chlorinated Hydrocarbons, Ethylene Glycol, Glycerine and Tetramethyllead. Chlorine has broad applications as bleaching agents in textile and paper industries. It is an intermediate in the production of many products such as plastics, pesticides, insecticides, herbicides, synthetic rubbers and refrigerants.
Chlorine has a variety of uses. During World War 1, chlorine was used for chemical warfare as a chocking agent. It is used extensively to purify water supplies and to treat domestic and industrial wastes.
4.1 Inhalation: Breathing high levels of chlorine causes fluid build-up in the lung, a condition known as pulmonary oedema. The development of this condition may be delayed for several hours after exposure to chlorine. Inhalation of chlorine gas causes severe nose, throat and upper respiratory tract irritation. Inhalation of 0.2 ppm of chlorine may result in itchy nose. Dry throat, coughing and difficulty in breathing may result after inhalation of 1 ppm of chlorine. Shortness of breath and headache may result when the concentration of chlorine above 1.3 ppm. Intense choking, chest pain and vomiting may result when the exposure to a concentration of 30 ppm of chlorine. Severe exposure causes bronchitis, fluid in the lungs and death may occur when the concentration of chlorine above 1000 ppm.
Special Issue OSH INDIA 2018
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TECH UPDATE
4.2 Skin Contact: Chlorine is a severe skin irritant. High concentration of chlorine gas may cause burning, reddening and blisters of skin. Liquid chlorine causes burns and possibly frostbite. 4.3 Eye Contact: Chlorine is a severe eye irritant. Chlorine gas causes stinging and burning sensation with tearing. Chlorine liquid cause burns, and permanent damage to eyes, possibly blindness. 4.4 Ingestion: Liquid chlorine may cause pain, burning, thirst, abdominal cramps and nausea.
5.0 TREATMENT: Laboratory testing to chlorine exposure will not be useful in making treatment decisions. A person exposed to harmful amounts of chlorine will notice it immediately because of the unpleasant odour and the resulting skin, eye, nose and/or throat irritation. Therefore, diagnosis and treatment of chlorine poisoning will primarily be used upon patient’s history and their health effects. It may be noted here that there is no antidote to chlorine poisoning, but chlorine’s effects are treatable, and most victims recover. People who experience serious health effects may need hospital care.
6.0 FIRST–AID: Each person handling chlorine should know what to do in an emergency and should be trained in the first–aid. It may be reminded here that your own safety should be given priority before attending any rescue operations. When exposed to chlorine follow the following procedures:
• • • •
administer oxygen. Keep the victim warm and quiet. Wrap the victim in a blanket and apply warm water bottles if necessary. Do not allow the victim to move. Call a physician as soon as possible.
6.2 Skin Contact: In case of skin contact of chlorine follow: • Remove contaminated clothing of victim and flush affected areas with plenty of water. • Do not attempt to neutralize the chlorine with chemicals. • Call a physician as soon as possible. 6.3 Eye Contact: In case of eye contact of chlorine follow: • Eyes of the victim should be flushed immediately with copious amount of running water for at least 15 mins. • Call a physician, preferably and eye specialist, at once. • If a physician is not immediately available, the eye irrigations should be continued. 6.4 Ingestion: In case of ingestion of chlorine follow: • Never give anything by mouth if the victim is losing consciousness or is unconscious or convulsing. • Rinse the mouth of the victim thoroughly with water. • If vomiting occurs, rinse mouth and repeat administering of water. • If breathing has stopped, begin artificial respiration. • Avoid mouth to mouth contact. • Call a physician as soon as possible.
7.0 FIRE & EXPLOSION: 6.1 Inhalation: In case of inhalation of chlorine vapour follow: • Remove the victim from the contaminated area at once. • Loosen all clothing around the neck. • If breathing has stopped or laboured breathing, start artificial respiration immediately and continue without interruption until the victim is breathing normally. • If oxygen inhalation apparatus is available,
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Chlorine vapour is non-flammable, non-explosive and non-conductor of electricity. However, it is a powerful oxidising agent and at room temperature reacts directly with many oxidizable elements and compounds. Chlorine can support combustion and in turn leads to a serious fire risk. Welding, cutting, or other hot work should not be started until the system has first been purged with steam and hot air dried. In case of fire, remove containers from
the fire zone immediately. Disconnect tank cars or tank trucks and pull them out of the danger area. If chlorine containers cannot be removed away and if no chlorine is escaping, apply water to keep containers cool. In case of fire, extinguish fires with dry chemical and carbon dioxide. Generally fire fighters create water curtains in the area to dilute the gas cloud that was spreading due to the leakage. Chlorine gas is heavier than air and will initially remain in the low lying areas unless wind or other conditions provide air movement. As the chlorine gas will accumulate in low lying areas, at most care should be taken.
8.0 PRECAUTIONS: As the chlorine is a hazardous chemical lot of precautions have to be taken for its storage, transportation and handling. 8.1 Storage: Chlorine cylinders and ton containers should be stored in cool, dry, well ventilated, isolated areas protected from weather and extreme temperature changes. Chlorine cylinders normally hold 45 Kgs, 47 Kgs, 25Kgs, or 67.5 Kgs. Ton container is a welded tank having a loaded weight as much as 1665 Kgs which hold about 900 Kgs of chlorine. A single unit tank car hold 16.3, 30.6 and 52.2 tons of chlorine. Store chlorine in labelled steel pressure cylinders. Cylinder should be stored upright and secure them so that they can’t fall. Ton containers should be stored on their sides on rails, a few inches above the floor. Keep enough room between containers so that all are accessible in case of emergency. Keep valve outlet caps and valve protection hoods in place. Do not store full and empty containers together and keep inventories of both. Chlorine should be used on First-In, FirstOut (FIFO) basis because valve packings can harden during prolonged storage and cause leaks, when containers are finally used. Make sure that no escaping chlorine can enter a general ventilating system. Also make sure that area are arranged, so that escaping gas will not accumulate in low areas. Store chlorine in area where there will be no contact with any material that react with it.
® An ISO 9001:2015 Company
INTRINSICALLY SAFE TRUE RMS DIGITAL MULTIMETER WITH PC INTERFACE
MODEL - KM 822sEX EX
CAT IV 1KV
SPECIAL FEATURES :
Exrating : Ex ib I/IIC T6
Intrinsically Safe
These meters comply to IEC SANS 600790:2000 & IEC SANS 60079-11:1999, which is an electrical apparatus for explosive gas atmospheres. Part 0 (general requirements) & part 1 (intrinsic). The approved explosive protection rating of this equipment is suitable for use in Zone 1 hazardous area. Group I (coal mines) underground & Group II (surface). FEATURES : Splash / Drop Proof 1000V AC / DC USB Interface Dual Display Relative Zero Mode Data Hold PC Interface Capability
UL GENERAL SPECIFICATIONS Sensing : AC True RMS Display : 9999 Counts : ACV, DCV, Hz & nS 6000 Counts : mV, mA, mA, A, Ohm & Capacitance Low Battery : Below approx 7V Pollution degree : 2 Altitude : Operating below 2000m Power Consumption : 5mA typical APO Timing : Idle for 30 minutes APO Consumption : 50mA typical
® An ISO 9001:2015 Company
Beep-Jack Audible & Visible Input Warning 1A / 1kV (IR10kA)for mA & mA (1000V HRC Fuse) 11A / 1kV (IR20kA) for A (1000V HRC Fuse)
FEATURES : DC Voltage Basic Accuracy 0.08% 4 Digit 10,000 counts large easy to read Backlight LCD display Fast Measurements, 5/sec; Fully Auto-Ranging Logic & Line Level Frequency Logic Level Duty Cycle Readings & Diode Tester Fast Audible Continuity / Auto Power Off
MARKING ON METER: Ex ib falls under Zone 1 which is an area where flammable gas can occur in normal operating conditions. Ex ib I Mb SAEx MS/09-291X. Ex ib IIC Gb TO VIEW THE FULL DETAILS OF EACH PRODUCTS VISIT : www.kusamelectrical.com
G-17, Bharat Industrial Estate, T. J. Road, Sewree (W), MUMBAI - 400 015. INDIA. Tel : (022) 27754546, 24156638, 27750662, 27750292, 24181649, 24124540 E-mail : sales@kusam-meco.co.in; kusam_meco@vsnl.net
TECH UPDATE
8.2 Transportation: Chlorine is transported as a liquid under pressure in steel containers confirming DOT specifications or a specification fixed by a country. Incidentally, specifications of Department of Transport (DOT) of USA is accepted universally. Chlorine is normally transported in cylinders and Ton containers. Large quantity of chlorine is transported in tank trucks, tank cars and tank barges. A tank truck hold approximately 6 tons of chlorine. A single unit tank car normally hold 16.3, 30.6 and 56.11 tons of chlorine. A multi tank barge hold upto 1100 tons of chlorine. Cylinder and ton containers are both equipped with fusible metal plugs for releasing pressure and preventing rupture of the tank in case of exposure to high temperature. Tank trucks have safety valve set at 225 psig. Tank cars have safety valve designed to start discharging at 75 percent of tank test pressure ranging 225 psig to 375 psig. Safety valves on barge tanks are set at 300 psig. In addition, the valves must be vapour tight below 80 percent of the design pressure. Liquid eduction pipes in tank cars and tank trucks have rising ball, excess flow valves designed to shut of chlorine flow if the rate exceeds about 3150 Kg/hour. Similar valves on barge tanks should close if flow exceed about 6750 Kg/hour. All containers should be labelled according to the recommendations of statutory authorities. TREMcard and MSDS should be available with the truck/tanker driver. The driver should be properly trained to handle the minor leak from the valves or gland nuts. He should be advised to take his vehicle to an isolated place away from crowd when chlorine leak is observed. 8.3 Handling: Although the chlorine is not a serious industrial hazard, proper handling procedures should be adopted while handling chlorine gas. There must be proper safety instructions, supervision and use of safety equipment is essential. Workers should be thoroughly informed of the hazards that can result from improper handling. Cylinders should be transported in the work area on a properly balanced hand truck
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OSH INDIA 2018 INDUSTRIAL SAFETY Special REVIEW Issue | NOVEMBER 2018
having a clamp or support at least two-thirds of the way up the cylinder. When it is necessary to raise a cylinder, use a crane or hoist equipment with a cradle or carrier. Never use a chain, rope sling or a magnetic device. Never lift a cylinder by its valve – protection hood. It may be reminded here that the cylinders will discharge vapour, when they are upright and liquid when they are inverted. Ton containers should be handled with a suitable lift clamp by means of a hoist or a crane with at least a two ton capacity. A dolly can be used for moving the container horizontally. Ton containers should be discharged while in horizontal position with two valves in a vertical line. The top valve discharges vapour and the bottom valve discharges liquid chlorine. It may be noted here that the valves on both cylinders and ton containers are designed to deliver full volume after one complete counter clockwise turn. They may be damaged, if turned beyond this point. Do not use a wrench longer that 15 cm to open or close these valves. Never apply heat to containers to increase the discharge rate. If the gas discharge from a single container is insufficient, two or more containers can be manifolded or liquid can be withdrawn and vapourised. Manifolding is not recommended while discharging the liquid chlorine. However, if it is necessary to discharge through a manifold, special precautions are to be adopted. Tank cars and tank trucks being emptied should be well chocked and should have their handbrakes set. Warning labels and signs must be displayed in the work area. To connect a tank car or tank truck to plant piping, use a flexible loop or annealed copper tubing. Tubing should be tested at 300 psig (2060 kPa) at six month intervals. Ends of tubing and plant piping should be kept plugged when not in use. Usually there are four discharge valves clustered about a central safety valve in the dome of both chlorine tank cars and tank trucks. The two valves along the centre line of the tank deliver liquid chlorine. The two valves at right angles to the tank are connected to the vapour space. If pressure must be used to unload a tank car or tank truck, use dry air, free of organic vapours. This process should be carried
through a pressure regulator to keep pressure under 125 psig. Air should be supplied by a compressor used only for this purpose. Place a pressure reducing valve, and oil trap and coder, a directional flow check valve and an air drier in the supply line to the tank. Nitrogen cylinder can be used, if air must be kept out of the process. Extra heavy seamless steel pipe connected with drop forged steel fittings and flange unions should be used for chlorine lines. Design the system so that liquid chlorine will not be trapped between valves. Liquid lines should be filled with expansion chambers, capable of holding 20 percent of the volume of the line between the valves. Vapour lines may require reducing valves to prevent condensation.
9.0 CHLORINE LEAKS: Chlorine leaks have been reported worldwide. Some of the selected chlorine leaks occurred in various countries are listed below: • In 1944, a chlorine leak occurred in New York, USA, while transporting the chemical through lorry, which affected 418 persons. • In 1979, a train carrying chlorine gas was leaked in Mississauga, Canada, which affected 8 persons. However, the incident forced to evacuate 2,50,000 people. • In 1981, chlorine was leaked in a factory at San Juan, Puerto Rico, which affected 200 persons. • In 1981, chlorine was leaked in a factory at Montana, Mexico, which affected 1000 persons and out which 29 died. • In 1993, chlorine was leaked while purifying water at Vanadisbadet, Stockholm, Sweden which affected 13 persons. • In 1997, chlorine gas was leaked during transportation at Lahore, Pakistan, which resulted in the death of 32 and injuries to 900. About 1000 persons were evacuated from the site. • In 1998, chlorine gas was leaked from a chemical plant at Gavle, Sweden, which affected 60 persons. • In 2005, a train carrying chlorine cylinders were derailed at Graniteville, South Carolina, USA, which resulted in the death of 9. Over 250 people were treated for toxic chlorine exposure. About, 5,400 residents within 1.6 km of the crash site were forced
TECH UPDATE
to evacuate. • In 2016, liquid chlorine leaked from a 1-tonne cylinder at chemical industries’ storage facility at Jalan Samulun in Singapore, where 7 persons were injured. • In 2018, chlorine gas was leaked at a factory of Hanwha Chemical in the south eastern port city of Ulsan, South Korea. Thirteen workers were injured. Any leak in chlorine lines, equipment or containers must be given prompt attention because it will grow worse. When a leak develops, clear the contaminated area of personnel and keep them upwind on higher ground than the leak. In the event of chlorine leak, only specially trained and equipped workers should be permitted in the area until the danger is completely eliminated. Good safety practices requires a check for leaks daily. A rag dripped in ammonia water and tied to a stick or an atomiser fitted with ammonia water will help locate a leak, where white smoke (Ammonium Chloride) will form. It would be advised to keep a supply of strong ammonia water (about 28 % NH3) ready for use. A valve leak on a cylinder or ton container can usually be stopped by tightening the packing unit. Be careful, use only appropriate wrench for tightening the nut. In case of the wall of cylinder or ton container leak, turn the unit so that vapour – not liquid – escapes. If a leak develops in a line, try to close valves on both sides of it as well as the valve at the source. It may be noted here that now Emergency Chlorine Kits are readily available for handling leaks in cylinder, containers, tank cars and tank trucks. These kits should be on hand at all the times and kept in good shape. Do not use water on a leak to reduce the flow, it will only increase it. If it is impossible to shut off leak or move the container to a safe place, neutralise the chlorine in an alkaline solution. Never immerse the container, but pass the chlorine into the solution through an iron pipe or weighted rubber hose. Chlorine can be absorbed in solutions of caustic soda or soda ash or in an agitated slurry of hydrated lime. It would be better to have a suitable tank so that caustic solutions can be prepared, if necessary.
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Chlorine users – particularly large volume users – should prepare emergency control plans and conduct periodic drills to make sure they are effective. Employees should be trained to use Emergency Chlorine Kits.
10.0 PERSONAL PROTECTIVE EQUIPMENT: It may be reminded here that the Personal Protective Equipment (PPE) does not reduce or eliminate the hazard. However, when it is not feasible to render the working environment completely safe, it may be necessary to protect the worker from the environment. When it is not possible to enclose or isolate the process or equipment, or use other control measures, where there are short exposure to hazardous concentrations of vapour, or where unavoidable spills may occur, PPE should be used. In the event of a chlorine leak, if a worker must enter a heavily contaminated area, he must wear adequate protective equipment, suitable for chlorine hazards. Worker should be provided with full face masks and is supplied with positive air pressure throughout the breathing cycle or by a SelfContained Breathing Apparatus (SCBA). If tank entry is necessary, the worker should also be equipped with a rescue harness with attached lifeline, which is tendered by a similarly equipped worker outside. Be careful, no one should enter a tank until it is tested to determine the hazard and a tank entry permit is secured from an authorised person. Employees who must work in contaminated areas should also be equipped with impervious clothing and either hose masks or SCBA.
11.0 INDIAN SCENARIO: According to the Alkali Manufacturers Association of India (AMAI), the production of chlorine during the year 2017-18 was 28.72 Lakh MT. As per AMAI, the main consumption sectors of chlorine for the year 2017-18 was for the production of Hydro Chloric Acid (20.22%), Chlorinated Paraffin Wax (18.18%), Organics (14.95%), Chloromethanes (11.79%) and Inorganics (8.65%). AMAI claims that nearly 51% of the chlorine produced in India is transported as liquid chlorine to different parts of India by road in
900 Kgs capacity chlorine ton containers. 11.1 Chlorine Leak Cases: In India, all the accident reports do not come out in public domain due to various reasons. However, few cases of chlorine leaks reported in India are given below: • On 01-07-1980, in Konnerikuppam, Tamil Nadu, a truck carrying six chlorine tonners, carboys of glacial acetic acid capsized due to bursting of tyres which resulted in the death of 14 persons and injuries to 3. • On 23-05-2008, the people of Jamshedpur was exposed to a dense pale green, pungent and poisonous chlorine gas, which resulted in hospitalisation of 150-200 people. The gas was leaked from an unused cylinder lying in the Tata Motor’s water treatment plant for the past 10 years. • On 14-07-2010, a chlorine leak incident was reported at Haji Bunder Hazardous Cargo Warehouse of the Mumbai Port Trust in Sewri, which affected 120 people in the neighbourhood including students, labourers, port workers and fire fighters and 70 of them were reported critical. Out of 105 cylinders that have been found, 100 were clean, but 5 of them had residual chlorine that leaked out. • On 06-09-2010 a chlorine gas leak was reported in Rajkot which affected about 100 persons. The incident took place when a truck carrying nearly 20 chlorine cylinders overturned and the truck came down from the road after driver lost control of the wheel and gas started leaking from one of the cylinder. • On 14-04-2017, 19 people were hospitalised following the leakage of chlorine gas in a village on the outskirts of Por village located on the Mumbai-Ahmedabad Highway. The incident took place due to leakage of chlorine, when the process of chlorination in a drinking water tank was underway. • On 18-08-2017, 24 persons were hospitalised after a chlorine gas leak at a water purification plant in Dehradoon, Uttarkand. • On 29-11-2017, in an Odisha Hospital 46 fell sick after chlorine gas leak. 11.2 Statutory Regulations: The rules & regulations dealing with chlorine
TECH UPDATE
has been scattered in various Acts & Rules enacted by India and the important ones are: • The Factories Act, 1948 as amended on 1976 & 1987. • The Environment (Protection) Act, 1986. • The Public Liability Insurance Act, 1991. • The Hazardous Waste Management and Handling Rules, 1989. • The Manufacture Storage and Import of Hazardous Chemicals (MSIHC) Rules, 1989 and amendments 1994 & 2000. • The Gas Cylinder Rules, 2004. • The Central Motor Vehicles (CMV) Rules, 1989. The Factories Act, lists 117 chemicals and prescribes permissible limits of their exposure in hazardous process units and chlorine is included in the list. The MSIHC Rules, lists 684 hazardous chemicals and chlorine is included in the list. In the CMV Rules, chlorine is listed in the list of hazardous and toxic chemicals.
12.0 CONCLUSION: Chlorine is a hazardous chemical. Chlorine does not catch fire easily, but may combine with other common substances to form explosive compounds. Chlorine is extremely reactive. It reacts violently with many combustible materials and other chemicals including water. It reacts vigorously with hydrocarbons, some finely powdered metals, and nitrogen compounds. It is corrosive to most metals in the presence of water. Chlorine leaks have been reported world-wide. India too accounts for a number of leaks. Inhalation of chlorine gas can cause respiratory tract irritation and severe exposure can cause bronchitis, fluid in the lungs and even death. Never neglect safety rules. Strictly observe safety conditions regarding handling of chlorine.
13.0 REFERENCES: 1. American Conference of Governmental Industrial Hygienist – Threshold Limit Values for Chemical Substances, Cincinati, ACGIH, 1989. 2. Bureau of Indian Standards – IS 2872, IS 4263, IS 4379, IS 5903 and IS 7681.
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3. Canadian Centre for Occupational Health and Safety – OSH Answers Fact Sheets on Chlorine, Ontario, CCOHS, 2017. 4. Fawcett, H & Wood, W – Safety in Accident Prevention in Chemical Operations, New York, Interscience Pub. 1965. 5. International Labour Organisation – Encyclopaedia of Occupational Health and Safety, 4th Ed. (4 Volumes), Geneva, ILO, 1998. 6. Kapur, V.K. – Transportation of Hazardous Chemicals Product of Caustic – Chlorine Industry, 7. Manufacturing Chemists Association – Chlorine Data Sheet (SD80), Washington, MCA, 1960. 8. Nair, R.R. – Glossary of Technical Terms used in the Material Safety Data Sheet (S&H Series 2) New Bombay, Safety and Health Information Bureau, 1989. 9. Nair, R.R. – Personal Protective Equipment, Industrial Safety Review, September 2013. 10. Nair, R.R. – Toxic Chemicals, Industrial Safety Review, April 2018. 11. Nair, R.R. and Chakravorti S. – Safe Handling of Hazardous Chemicals (AICTE – CEP Pub Code No. 1016) Bangalore, AICTE, 2001. 12. National Safety Council – Accident Prevention Manual for Industrial operations, Chicago, NSC, 1995. 13. National Safety Council – Chlorine Data Sheet (1-207-79), Chicago, NSC, 1970. 14. NIOSH Pocket Guide to Chemical Hazards – Chlorine, CDC. 15. Patty, F.A. – Industrial Hygiene and Toxicology, New York, Interscience Pub. 16. Ramaswamy, S.S. and Nair, R.R. – Statutory Provisions on Occupational Health, Safety and Environmental Safety in India (AICTE - CEP Pub Code No.957) Bangalore. AICTE, 2000. 17. Safety and Health Information Bureau (SHIB) – MSDS on Chlorine, Navi Mumbai, SHIB, 1990. 18. Sax, N.I. and Lewis, R.J. – Dangerous properties of industrial materials, 7th Ed, (3 Volumes), New York, Van Nostrand Reinhold, 1989. 19. Sweden – The National Board of Health and Welfare – Chemical Accidents and
Disasters (Compiled by Dr. Per Kulling and English translation by Tim Crosfield). 20. United Kingdom, Ministry of Labour – Precautions in the Handling, Storage and Use of Liquid Chlorine, London, HMSO.
Mr. R. R. Nair is currently the Director of Safety and Health Information Bureau. He is an ex-employee of Central Labour Institute, DGFASLI, Mumbai, and retired from the Government Service after 28 years. He had undergone specialised training in Occupational Health & Safety (OHS) at ILO-CIS, WHO, HSE (UK) and RoSPA (UK). He has more than 50 years’ experience in OHS & Fire Protection. He had represented India at the 23rd meeting of ILO-CIS held at Geneva. He has also participated in a number of seminars, conferences, workshops on OHS & Fire Protection at National levels. He has carried out about 85 projects in safety, health, environment and fire protection (safety audits, accident investigations, environmental studies, hazard identification and risk assessment (HIRA), hazardous zone classifications, fire safety audits in high rise buildings, etc.) PAN India. He is author of 15 books and about 90 articles in various topics on safety and allied subjects. He can be contacted on: M: +91 7045172050, +91 9224212544 Resi: +91 477 2266994 E-mail: ceo@shib.co.in / shib@vsnl.com Website: www.shib.co.in
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