Volume 04 No. 09 | February 2019 | ` 150
Pages 124 | RNI No. MAHENG/2015/64267
Tru Hold QUA
LITY TOOL HO LDE RS
FX Linear provides exceptional value for money offering a wide range of options to increase productivity and accuracy.
ANCA Machine Tools Private Ltd 8/1 , Dr. M H Marigowda Road, Arekempanahalli , (Wilson Garden ), Bangalore - 560027, Karnataka, India T: +91 (80) 6759 2100, M: +91 96637 6991 E: indiainfo@anca.com
anca.com
linkedin.com/company/anca
CEO CORNER
Publisher & Printer Shirish Dongre
CEO Shekhar D.
Machine Tool Industry Future: India shinning
Editor Shilpa Dongre
Assistant Editor Shweta Nanda
Marketing Team Ladoji Pendurkar, Amol Powle, Bhavin Shah, Bharat Shah, Vinod Surve, Kamlesh Balkrishna, Kavita Chaudhari
Digital Marketing Kailash P.
Designer & Layout Arun P. Shinde, Nandan S. Moghe, Dinesh S. Gawade
Online Division Ganesh Mahale
Additive manufacturing, process automation, and the rise of electric vehicles are the three core trends that are changing the dimensions of the machine tool industry. The global machine tool industry is predicted to exceed 120 billion dollars by 2020, Experts are optimistic about the market but the emergence of certain disruptive technologies may change the future of this sector. Some of the core trends that are altering the dimensions of the current machine tool industry include process automation, additive manufacturing and the rise of electric vehicles.
Circulation Executive Satish Kadam, Amol Ranshur Branch Offices (Zonal)
NORTH (Delhi & NCR regions) Sandesh Jain : 09810837877 / 09871602777
SOUTH (Chennai & Coimbatore) Y. V. Raghu : 09566141224
India is all set to become a key player in the global machine tools industry and is likely to see substantial high-end machine tool manufacturing coming under its fold. The reason being, the manufacturing activity is slowly shifting from developed countries to the third world countries and accordingly the resultant market of the machines also shifting from the developed countries to low cost manufacturing countries. This would force the big machine manufacturers to shift base to where the market exist and it would become imperative for them put base to compete in low-cost high skill geographies like India.
Bangalore E Vikram : +91 9591488434 Vaman : +91 9686721340
EAST (Kolkata & Other regions) Kamlesh B. - 09819464242
WEST (Maharashtra & Gujarat) Pune Shilpa K. - 09833373371
The industry’s prospect mainly depends on the growth of the manufacturing sector. The bulk users of machine tools are automotive, auto ancillaries, railways, defence, steel, fertilisers, electricals, electronics, telecommunication, textile, ball and roller bearings, industrial valves, power-driven pumps, multiproduct engineering companies, earth moving machinery, compressors and the likes.
Gujarat Dinesh Shah - 09327344559 Rajkot (Saurashtra) Swapnil Bhatia: 09227909005
Head Office : Divya Media Publications Pvt. Ltd., 3rd Floor, Harmony Tower, N.S. Road, Thane-400 602. Maharashtra Tel: +91 22-25380574/75, Telefax: +91-22-25418254 E-mail: shekhar@divyamediaonline.com Website: www.mtwmag.com Printed & Published by Shirish Dongre on behalf of DIVYA MEDIA PUBLICATIONS PVT LTD., Printed at Anitha Art Printers 29/30, Oasis, Next to Vakola Market, Santacruz(E), Mumbai-400055, published from 303/304, Harmony Tower, N.S.Road, Court Naka, Thane West, Thane-400601. Editor : Shilpa Dongre
8
MACHINE TOOLS WORLD
The Indian machine tools industry, though highly fragmented, is projected to grow at 5.5 per cent annually through 2019, driven particularly by expanding demand in China and other developing countries. With presence of several small, medium and large suppliers, including international and regional players, the companies engaged in machine tools manufacture compete in product differentiation, service portfolio and pricing.
FEBRUARY 2019
In recent past, Industry 4.0 has evolved rapidly from a distant, esoteric concept to something companies now believe is real and tangible. Industry 4.0 is a collective term for the new technologies that are significantly changing the manufacturing landscape. These technologies include 3D printing, sensors, advanced robotics, Internet of Thing (IoT), simulation, augmented reality, Artificial Intelligence (AI), Big Data and Advanced Analytics. The Indian machine tool industry needs to embrace and work around these emerging trends.
CEO www.mtwmag.com
Automation for a Changing World
Smarter Solution, Better Tomorrow Delta Industrial Automation offers comprehensive green manufacturing solutions for smart machines, production lines and factories to meet the rapid market changes and ensure our customers an outstanding future together. In MachAuto Expo 2019, Delta showcasing products and solutions for the various industrial applications particularly the applications complimenting CNC and Robotics domain. Visit us in MachAuto Expo 2019 to get an overview of Delta India Industrial Automation business in specific and discuss in detail about its CNC, Drives, Servo Motors, PLC, HMI, SMPS, Power Quality, Smart Sensors, Temperature Controllers, Energy Management Solution, Robotics & Solutions offerings.
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Contents
FEBRUARY 2019
COVER STORY
ELGi: Marching towards Global Leadership in AIR COMPRESSOR Technology
36
Mr. Ramesh Ponnuswami Executive Director ELGi Equipments Limited
BUSINESS NEWS
INTERFACE
20
BFW and WIN Automation Partner for Industrial Automation Solutions
22
CERATIZIT Group presents its cutting tool competence brands for India
24
Dormer Pramet acquires US based Wetmore Tool and Engineering
26
Mastercam India Releases Customer Newsletter at IMTEX 2019
44
ICEX Spain Trade & Investment at IMTEX 2019
COMPANY PROFILE
32
ANCA’s new website is website has been designed with the customer’s needs in mind
34
LANXESS expands range of membranes for reverse osmosis 10
MACHINE TOOLS WORLD
FEBRUARY 2019
48
52 www.mtwmag.com
Contents
FEBRUARY 2019
AMT SECTION
61
62
65
66
TECH TRENDS
82
86
Reliable testing technology for plastics processing
Rollon actuators for injection molding
92
90 Simple and safe: Focus on control technology
TBD HS: Programmable System for non-contact high speed tool breakage detection
CASE STUDY
94 ROUNDO wCNC4 a technologically advanced CNC for ultimate precision
116
KING CUT PRO – The Large Gantry Type CNC Cutting Machine
118
Low Noise Type-S Series EFFICIENT & ULTRA-DYNAMIC: SIMULTANEOUS MILLING & TURNING MACHINE TOOLS WORLD
Anyone can be a grinding expert with StuderTechnology
PRODUCTS SHOWCASE
70
12
96
FEBRUARY 2019
118
Electrical Safety for Power Supplies!
119
Safety in grey
119
Nexgen Refrigerated Air Dryers
120
FLIR CM275 IGM Clamp Meter with Datalogging. www.mtwmag.com
Editorial Board
Editorial Index L
A Ador Welding
76, 116
ANCA B
32
Mr. A.P. Jayanthram Consultant
AMT- The Association For Manufacturing Technology
Grob Machine Tools India Pvt. Ltd.
Mr. GK Pillai Managing Director & CEO Walchandnagar Industries Ltd
Components
48
Bharat Fritz Werner C
20
CERATIZIT D
22 118
Dormer Pramet E
24 119
ELGi Equipments EMAG Automation F
36 100
Faccin Group FLIR Systems India G Mr. Arjun Prakash Managing Director Effica Automation Ltd.
Ms.Samina Khalid Marketing Manager Renishaw Metrology Systems Ltd.
M
Mastercam
92 20, 26, 65
Micro-Epsilon
82
P Phillips Machine Tools
DOLD Electric
Elesa and Ganter
34
Marposs
Bettinelli Automation
Mr. Arun Mahajan General Manager
LANXESS
94 120
Mr. Rupesh Paparaju Director,
Grob India H
70
Bettinelli Automation Components Pvt. Ltd.
Hangsterfer’s
61
HEIDENHAIN
74
Hurco India J
62
JERGENS
64
Pilz India
104
90, 120
Q QVI India
66
R Rocklinizer
67
ROLLON INDIA
86
S Shavo Technologies 52, 117 Spanish Machine Tool
44
STUDER
96
Superslides & Ballscrews 118 U Unity Controls
117
For editorial contribution contact E-mail: shweta@divyamediaonline.com
Mr. Dinesh Khambhayta President MTMA-RAJKOT
Manjit Singh Matharoo General Secretary Association of Ludhiana Machine Tool Industries
Mr. Suhas Belapurkar Director - Sales & Marketing ( Industrial Products) Sanjay Tools & Adhesives
Mr. P.K. Balasubbramaniian President VBS Corporate Support
14
Mr. B.P. Poddar Vice President - Sales & Marketing FEMCO Fatty Tuna India Pvt. Ltd.
MACHINE TOOLS WORLD
FEBRUARY 2019
Mr. Jayant Vaidyanathan VP - Sales & Application Tsugami Precision Engineering India Pvt. Ltd.
MTW Overseas Associates USA Nancy TARTAGLIONE, Mepax USA n.tartaglione@mepax.com / usa@mepax.com
GERMANY Sebastian OLLIER Mepax Deutschland, Tel: +49 711 222 54 456, deutschland@mepax.com
FRANCE MEPAX SA, Romain CLASS Tel.: +33 1 39 02 77 78, FRANCE
SPAIN Sofiane JEDIDI Mepax España Tel : +34 963 255 886, spain@mepax.com
ITALY Valeria VILLANI Tel.: +39 339 8610117, Via Firenze, Milano, Italia
UK Liz Jones Tel: +44 (0)1227 276016 , l.jones@mepax.com
RUSSIA Garri ZALTS Mepax Russia Tel: +7 495 576-7666 / gizalec@yandex.ru
CHINA/South Korea/Taiwan Mepax - Konaxis Shanghai Julien PENARD Tel : (+86) 21 6252 2731/ china@mepax.com
www.mtwmag.com
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BUSINESS NEWS
BFW and WIN Automation Partner for Industrial Automation Solutions Bharat Fritz Werner Ltd. (BFW) announced its partnership with WIN Automation Solutions to jointly offer to customers modular scalable and comprehensive factory automation solutions with most comprehensive range of offerings in Milling, Turning and Special Purpose Machines. These solutions consist of smart machines, intelligent material handling/automation systems synchronizing the material flow to manufacturing/assembly needs, providing data analytics to maximize OEE, productivity, quality, inventories etc. Announcing the partnership, Mr. Ravi Raghavan, Managing Director, BFW, said, “In sync with our pur-
pose to “Enable Progress” through solutions, we aim to comprehensively address the future of our clients by deploying digitization. For this purpose, we will pursue collaborative approach and partnership with WIN Automation which is an important step in this journey.”
Mr. Pratik Kumar, CEO, Wipro Infrastructure Engineering (WIN), said, “Industrial automation for manufacturing is a US $ 150 Billion opportunity globally and India is a nascent market. It is expected to grow rapidly and exponentially. With WIN Automation Solu-
tions, we are in the right place at the right time to capture this market opportunity.” Indian Manufacturing is poised to grow exponentially to USD 1 Trillion by 2025 and aims to rank within top 3 economies of the world. To accomplish this, manufacturing sector needs to overcome challenges related to productivity, competitiveness, flexibility and agility of response to swiftly changing business environment. Seamless integration of material, information flow and digital environment with deployment of comprehensive Industry 4.0 compliant solutions are going key imperatives for companies in India and in Asia.
Mastercam distributes TDM solutions in India Customers of tool data specialist TDM Systems have been proving for 25 years that: The use of tool information at all decisionmaking and functional levels increases the agility and efficiency of a company. As a leading provider of solutions for digital manufacturing in the metal cutting industry, the whollyowned subsidiary of the SANDVIK Group attaches particular importance to manufacturer independence and partnerships. Since December of last year, Mastercam India has also 20
MACHINE TOOLS WORLD
(L to R) Daniel Raravi-Mktg Director-Mastercam APAC, Vineeth Seth-MD-Mastercam APAC, Robert Auer-Global sales partner-TDM, Viraj Shinde-TDM Product manager-Sandvik India
been part of the TDM Systems partner network. The CAD/CAM expert supports distribution of the TDM software in India.
FEBRUARY 2019
The demand and need for Tool Data Management, in mature Industry 4.0 applications is currently very large in one of the
most important growth markets of the world - India. Commenting on the strategic partnership, “We have been working very closely with the Sandvik Coromant group – both at the HQ level and regionally in India. We are pleased to partner with another subsidiary of Sandvik - TDM Systems, and through our collective offering, provide customers with a well-rounded solution that involves the tooling system,” said Vineet Seth, Managing Director – South Asia & Middle East, for Mastercam APAC. www.mtwmag.com
BUSINESS NEWS
CERATIZIT Group presents its cutting tool competence brands for India The CERATIZIT Group presented its new cutting tool competence unified brand structure for the Indian market for the first time at IMTEX 2019. Over the next few years, under the umbrella of the CERATIZIT Group, the four competence brands Cutting Solutions by CERATIZIT, KOMET, WNT and KLENK will continue the rapid growth shown in recent years. India is an up-andcoming key market for the CERATIZIT Group. In the future, as a result of the cutting tool division being reorganized, customers will benefit from the bundled know-how of the four competence brands and access one of the most complete product portfolios
in the industry. “We took advantage of KOMET’s takeover, and completely restructured our cutting tool division with a view to the future, in order to serve our customers even better by providing comprehensive solutions for all fields of application in cutting,” explains board member Thierry Wolter. The leading expertise of the four competence brands
for the Indian market not only covers all machining applications, but also offers tailor-made solution packages for industries such as automotive, aerospace and heavy metal cutting, which were displayed at IMTEX. CERATIZIT attaches great importance to the local production of its cutting tools in India. With a production site in Kolkata and
two plants in Bengaluru and more than 630 employees throughout India, the CERATIZIT Group is now able to produce the entire range of cutting tool solutions in India, from indexable inserts and tool holders to solid carbide and PCD tools. The product portfolio also includesturnkey project solutions, for which a dedicated team is available to assist customers with special tools and total machining solutions. Besides the tools, these solutions also include fixing and programming the machine. In addition to the company’s own sales staff, a nationwide distribution network with over 160 channel partners ensures proximity to the customer.
IMTMA Celebrated 50 Years IMTEX at ‘IMTEX 2019 & Tooltech 2019’ in BIEC Nineteenth edition of IMTEX exhibition, ‘IMTEX 2019’ and twenty-first edition of Tooltech ‘Tooltech 2019’ organized by Indian Machine Tool Manufacturers’ Association (IMTMA) was inaugurated at Bangalore International Exhibition Centre (BIEC), Bengaluru. This is the largest IMTEX ever and IMTMA is celebrating50 years of IMTEX. 22
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The exhibition was inaugurated by Shri H.D. Kumaraswamy, Hon’ble Chief Minister of Karnataka, Shri R.V. Deshpande, Minister
FEBRUARY 2019
for Revenue, Government of Karnataka, Shri K.J. George, Minister for Large & Medium Scale Industries, Government of Karnataka,
Vikram Kirloskar, Vice President, Confederation of Indian Industry, and Ram Venkataramani, President, Automotive Component Manufacturers Association of India. Jamshyd N. Godrej, Chairman, Exhibitions - IMTMA, P. Ramadas, President, IMTMA, Indradev Babu, Vice President, IMTMA and V. Anbu, Director General & CEO, IMTMA were also present www.mtwmag.com
BUSINESS NEWS at the inauguration. In his welcome speech Mr. Godrej said,“IMTEX creates a welcoming environment to everyone who comes to the exhibition. It shows industry in a different light and IMTEX is an expression of showing a new India and what its industry is capable of.” Shri Kumaraswamy recollected that IMTEX had entered Bengaluru 12
years ago and he had the privilege of inaugurating the show and opening BIEC. “The exhibition has been a gateway for attracting investments in Karnataka since then,” he added. Shri Kumaraswamy also said that Bengaluru was historically a manufacturing hub and is making its mark as a startup and biotech hub as well. “To give impetus
to aerospace vertical Karnataka has announced an aerospace policy that has identified investment potential of around 10 billion dollars in the sector during 2013-2023 which is expected to give a boost to the manufacturing industry in Karnataka. R.V. Deshpande said,“Karnataka has always laid out a red carpet to investors wanting to do business in the state.
The state has a pro-industry policy, which has helped industries to thrive.” CII Vice President Vikram Kirloskar said that exhibitions will never become obsolete as machines will always be required in the manufacturing industry. Technologies are needed to enhance productivity. Large-scale exhibitions such as IMTEX will provide all this in one place.
Dormer Pramet acquires US based Wetmore Tool and Engineering Dormer Pramet has acquired Wetmore Tool and Engineering, a privately-owned US-based manufacturer of customer specified HSS and solid carbide cutting tools. Based in Chino, California, Wetmore Tool and Engineering is a leading manufacturer of adaptive shank drill technology, as well as fasteners, reamers and rivet shavers. The company specializes in cutting tools for hand-held skin drilling applications performed by several global aerospace organizations. The acquisition significantly strengthens Dormer Pramet’s position and product offer within the aerospace industry, particularly in markets such as the US, Brazil, Canada, China, France, Italy and UK. Stefan Steenstrup, president of Dormer Pramet, said: “I am very pleased to 24
MACHINE TOOLS WORLD
have reached an agreement to acquire Wetmore Tool and Engineering and we welcome them into the Dormer Pramet family. “Wetmore has, for more than 60 years, been a leading supplier of high quality cutting tools renowned for its precision and serviceability to the aerospace industry. Combined with a pro-active approach to customer service, this makes the
FEBRUARY 2019
company an excellent fit both strategically and culturally with Dormer Pramet. “We very much see this as business as usual for both companies as we continue to grow and expand our presence within the aerospace industry. It gives us significant brand recognition, not only in the US, but worldwide. Existing Wetmore customers will still receive the high-quality products and services they
have become accustomed to. In addition, they will now have access to Dormer Pramet’s extensive range of high quality solid and indexable cutting tools. “Similarly, the Wetmore brand will become wellknown with Dormer Pramet customers around the world through our established global distribution and sales network.” Jerome David, chief executive officer at Wetmore Tool and Engineering, will continue in the position and play an important role in overseeing the transition as a member of Dormer Pramet’s senior management team. As part of the acquisition, the Wetmore brand becomes a product brand of Dormer Pramet, alongside its current Dormer, Pramet, Precision Twist Drill and Union Butterfield assortments. www.mtwmag.com
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BUSINESS NEWS
Mastercam India Releases Customer Newsletter at IMTEX 2019
L-R – Mr. Vineet Seth, Mr. Michael Eneberg, Mr. Vinay Deshpande, Mr. Bernard Echevard, Mr. Mihir Baxi, Mr. Dave Moskey, Mr. Gene Welti, Mr. D K Sharma, Mr. Terrence Miranda, Mr. Dave Conigliaro, Mr. David Olson
Mastercam India released their quarterly newsletter at their booth in the International Machine Tools Exhibition (IMTEX) at Bengaluru. Titled “Mastercam Notes – India Customer Newsletter”, the private circulation quarterly will be featuring a host of information and news related to Mastercam, Mastercam Customers, Industry Partners and Resellers in the region. The newsletter was launched amidst the presence of Eminent Industry leaders from the Machine Tools, Cutting Tools and Industry Association fraternity. Speaking on the occasion, Mr. Vineet Seth, MD – South Asia & Middle East (Mastercam APAC), said “This is a momentous occasion for 26
MACHINE TOOLS WORLD
us, to be launching our India customer newsletter at the 50th Anniversary of IMTEX. We are all about what our customers do and we’d be featuring our champions through this newsletter, going forward.” Apart from the customer feature story, the Newsletter also includes content on Tips and Tricks, What’s new in the latest version of Mastercam and Technical articles published by Mastercam in other media. “I’m very pleased about our decision with Mastercam India. The teams they have assembled are experts in the field, and the passion that they have for manufacturing allows us to deliver the value our customers and partners expect. I am excited to be a part of the team that
FEBRUARY 2019
is shaping the future of manufacturing in India for our customers, Resellers, and partners”, mentioned Gene Welti, Director for APAC at Mastercam/CNC Software Inc. “When we planned to make an investment into India, we were certain that this would take us to the next level in the region, and we were not wrong about it. This newsletter is a step we’re taking in the positive direction and would like to tell stories of our Mastercam champions in India.” added Dave Moskey, Territory Manager for India at Mastercam/ CNC Software Inc. Among the special invitees for the launch, were Mr. D K Sharma (President, TAGMA India), Mr. Terrence Miranda (MD – Phillips Machine Tools
India), Mr. Mihir Baxi (President – Global Sales, Jyoti CNC), Mr. Bernard Echevard (General Manager – Jyoti Huron France), Mr. Vinay Deshpande (Vice President – Strategic Relations at Sandvik Coromant India) and Mr. Michael Eneberg (President – Sales, South & East Asia at Sandvik Coromant). The event was also graced by Mr. David Olson (Director – Global Sales & Marketing for Verisurf) and Mr. Dave Conigliaro (Product Manager – Mill Products at Mastercam/ CNC Software Inc.). While Mr. Miranda, Mr. Baxi and Mr. Eneberg emphasised and agreed that we should tell stories of our customers and mutual successes, Mr. Sharma lauded the efforts of all the parties present and encouraged the Mastercam team to continue featuring customer centric content in their newsletters. Mr. Daniel Raravi (Director – Marketing, Mastercam India) thanked the Dignitaries, Colleagues and Media for encouraging the communication efforts of the Mastercam India team. “We’re much honoured by your presence during the maiden launch and look forward to sharing very interesting content in our newsletters, in times to come.” he concluded. www.mtwmag.com
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BUSINESS NEWS
ANCA’s new website is website has been designed with the customer’s needs in mind The website is the door to the ANCA brand, products, services and company culture. With a fresh look and an intelligent design, it has been redesigned and rebuilt with the customer’s needs as the core driver. The resulting site completely overhauls ANCA’s blog and content offerings, product pages as well as giving a smoother, more intuitive user experience. Fully responsive, and multi-lingual the new website gives users a seamless transition from desktop to mobile browsing, and intelligently pulls the latest content from the new blog space for users to access quickly and easily. Sepideh Zandieh, ANCA Digital Marketing Strategist drove the project with Kudos as the digital agency. Sepideh said, “The website redesign was conducted from the ground up. We took it back to the drawing board to flesh out what we wanted our new website to achieve and built it around what our customers and other stakeholders would expect from a website in today’s digital era. We wanted to clearly articulate our story and share our expertise as a global market leader.” “You will find a modern design that incorporates a number of user-friendly features – including more use 32
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of video – designed specifically for the ANCA audience and helps us to bring our brand to life online.” “We have also found that our customers are highly digitally savvy. ANCA’s social media community is flourishing as a result of the passion of tool makers to share ideas and knowledge with their peers and the basic motivation to show off the beautiful products,“ Sepi concluded. Kudos said: “It has been a fascinating journey to discover ANCA and why it is a world leading manufacturer of CNC grinding machines, motion controls and sheet metal solutions. Working closely with their digital team we started again to reimagine a platform that better communicates the capabilities of the entire business. B2B companies that are savvy enough to
FEBRUARY 2019
embrace the opportunities digital marketing presents can easily realise sales and reputational gains more efficiently and with significantly greater reach. This new site definitely puts ANCA streaks ahead of its peers and provides a competitive edge in the hunt for quality people and new business.” One brand, one website The new site brings all three ANCA product ranges to a single site to showcase our global capabilities to customers, talent and other stakeholders. The new corporate page tells the companies story, a business that invents cool technology, employs the best people and has a strong heritage in the marketplace. Interactive design with easy navigation Keeping our customers in
mind, we have built interactive pages to: • Easily find product information • Compare machines and accessories with the touch of a button • Read related articles or see accessories that give further information about the machine you are looking at • Find the tradeshow where customers can physically see the ANCA technology in action • Get a contact name and address for your local ANCA team in seconds Multi lingual ANCA is a global company and has customers based in almost all regions around the world. The website has been launched in English, Chinese and German and over the next couple of months it will be updated with Korean, Japanese, www.mtwmag.com
TRULY
]
TROCHOIDAL MILLING HELICAL DRILLING
MULTI PURPOSE
PLUNGING SLOTTING
RAMPING
BUSINESS NEWS Polish, Italian, Spanish and French. Find the products customers’ needs for the tools they want ANCA’s customers are the expert in tools and ANCA are the expert in machines. Having been around for almost 50 years ANCA know a fair bit about grinding tools and automation, and we want to share all their
expertise with our customers so that they can grind tools that last longer, look more elegant and perform better. The new Applications section makes it easy to find what machine, software or accessory to grind a specific tool. Stay informed and inspired The refreshed News & Media section makes it simple to find and learn
with the latest information on product releases, tips on creating the perfect grinding facility, whitepapers on how to prepare for leveraging the benefits of the cloud. Information is power and ANCA wants our customers to be powerful! Lift the lid on ANCA’s culture And finally, but just as
importantly, the new website is a chance to virtually meet the team that make ANCA the fantastic company it is. Their culture is key to successes and their teams work hard while having fun along the way. Lift the lid on what makes ANCA great, see how the business gives back to local communities and find a new role with the ANCA team.
LANXESS expands range of membranes for reverse osmosis Specialty chemicals company LANXESS is expanding its range of membrane elements for reverse osmosis (RO). The new Lewabrane HP (high performance) series comprises elements that consist of an enhanced brackish water membrane to serve applications in which high rejection and energy efficiency are important. Using the new types in combination with monodisperse Lewatit ion exchange resins provides high quality produced water at lower operational cost. With an average salt rejection of 99.7 percent (at 2,000 ppm NaCl; 225 psi) and high permeability, the new product types are a further development of the high cross-linked polyamide membrane which LANXESS launched in 2012. Controlling the degree of polyamide cross-linking during 34
MACHINE TOOLS WORLD
production process provides a small effective “pore size” that results in high rejection of solutes, regardless their charge. “By optimization of the process, the flux could be improved without compromising permeate quality. Therefore, high rejection, even at changing feed parameters like pH or salinity, can be achieved at high flux rate,” explains Dr. Jens Lipnizki, head of Technical Marketing Membranes in the Liquid Purification Technologies business unit. Reverse osmosis is used for desalination and puri-
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fication of water and has been growing rapidly in industrial, municipal and waste water reuse applications, where parameters can change quickly. The Lewabrane HP types ensure high rejection of critical ions even at changing temperature and pH levels. Depending on the application, different species are rated as critical. For boiler feed water silica is critical, while wastewater applications focus on nitrate or organics. “In a number of industries high salt rejection combined
with high energy efficiency is useful. Especially if the RO process is designed in combination with another separation process like ion exchange. The benefit is based on the lower applied pressure and on the higher rejection, which lead to longer cycle times of the ion exchange units,” says Lipnizki. Therefore, the typical applications are combined processes like production of boiler feed water for power generation, zero liquid discharge processes (ZLD), or production of ultrapure water. Yet, the product can also be used in innovative processes like closed circuit reverse osmosis (CCRO), in which the feed water composition changes with each cycle, the constant rejection is an important benefit of the new Lewabrane HP type. www.mtwmag.com
MEASUREMENT ERROR
MEASUREMENT PRECISION
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IN FOCUS
Mr. Ramesh Ponnuswami Executive Director ELGi Equipments Limited
ELGi: Marching towards Global Leadership in AIR COMPRESSOR Technology ELGi Equipments Limited, headquartered in Coimbatore, is the 7th largest manufacturer of air compressors in the world. The company with a comprehensive range of innovative compressed air systems, has earned the worldwide distinction of having designed sustainable solutions that help companies achieve their productivity goals. The Indian MNC’s goal is to become the No.2 air compressor manufacturer in the world by 2027. P.K. Balasubbramaniian converses with Ramesh Ponnuswamy, Executive Director, ELGi Equipments Limited, to understand the dynamics of the air compressor industry vis-à-vis ELGi’s thrusts to achieve the ambitious goal it has set for itself. Excerpts: 36
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Q. What’s the standing of ELGi in the global arena? ELGi is the 7th largest air compressor manufacturer by revenue terms. ELGi sells its products in over 100 countries. In the fiscal 2017-18, our revenues crossed USD 230Mn. Q. What’s your range of manufacture today? Is it comprehensive enough to meet the requirements of all major industry segments? ELGi has the complete range of air compressors across reciprocating and screw types; for both portable and stationary applications. It’s quite a comprehensive range. Q. What are the dynamics of the Indian air compressor industry & what measures do you take to stay ahead? The Indian air compressor industry
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IN FOCUS is about USD 600 Mn and growing at 5-7% annually. While international players have been active in the Indian market for many years, in recent years there has been an increase in the number of foreign players / brands, especially for screw air compressors. This is for both oilflooded and oil-free segments. ELGi’s products are benchmarked for performance and quality with the best in the world and we strive to be better than the best. ELGi’s products operate at the lowest life-cycle cost giving our customers the best value for money. We strive to keep abreast of industry trends and introduce products in line with emerging customer requirements, this helps us to stay ahead in the market place. Q. There was a lull in the textile industry recently. The automobile sector is just picking up. How do you do the balancing act? ELGi’s products are present in several industry segments. Adverse business cycles in one or two segments, while impacting our performance in those segments, do not therefore affect us significantly in an overall context.
Q. What is your brand promise and differentiated offer to the customer? Our brand promise is “Always Better”. This is reflected not only in the performance of our products but the way our customers experience it in every possible touch point. Our products have the lowest total cost of ownership and we offer warranty programs that are the best in the industry. This differentiates us in the market. Q. How are you heading with your global aspirations, also considering your recent strategic moves? Our presence in key global markets such as US, EU, Australia, etc. is growing at a healthy pace year after year. We are considering both organic and inorganic growth options. Q. You recently launched your oilfree compressors in the US market. What’s its significance? Oil-free compressors are among the fastest growing segments of air compressors, considering increasing regulations in many industries that use compressed air. This has resulted in a shift in buying decision by
customers from oil lubricated to oilfree compressors. The US market is a very attractive market given its size and the market dynamics offer good prospects for our products. We had to expand our product range in the US market and introducing our oilfree range in that market is a natural progression. Q. How are you geared to meet the challenges posed by the market which is highly discerning & demanding? We are focused on innovating continuously to stay ahead of the competition. This is both on the product side and market side. Our approach to product management and work in the front end are geared to respond effectively to meet emerging challenges in the marketplace. Q. What’s your success rate in educating the customer on energy saving in compressor usage? We actively engage with our customers in selecting the right compressor - the power rating of compressor selected has to be matched to their compressed air
Inside out: ELGi’s production facility spells world-class
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IN FOCUS needs in terms of flow and pressure. Where appropriate, we actively educate and promote customers to use products with VFD to save energy cost. We also offer VFD retrofits post-installation and establishment of actual air demand. We conduct air audits to check compressed air distribution, usage and performance of compressors in customer’s facilities. These audits are focused on providing value added inputs to our customers to minimize energy losses and improve overall efficiency. The audits also help in planning for capacity enhancement if appropriate. Q. You claim to design sustainable solutions to help companies achieve their productivity goals and keep the ownership cost low. Could you elaborate this? Our machines have the least oil discharge into the atmosphere thus, reducing the impurities. We also take pride in designing the machines for reducing wasteful use of energy or systemic leakages of energy. This ensures that the energy cost, which is the largest component of the Life Cycle Cost of a
ELGi is one of the five companies in the world to design & manufacture oil-free air ends
compressor, is kept at the minimum. Q. How would you summarize your major strengths and capabilities? • 50+ years of manufacturing air compressors, since 1960 • Full-fledged R&D facilities to ensure continuous innovation • We are one of five companies in the world to design and manufacture proprietary oil-free air ends • We offer end-to-end compressed air
solutions with 400+ compressed air systems • Presence in more than 100 countries • Best-in-class Lifecycle Cost (LCC) • Cost leadership Q. What’s your vision for ELGi? Our vision is “Always be the choice everywhere“ & our aspiration is to become the No.2 air compressor manufacturer in the world by 2027.
ELGi’s sprawling manufacturing facilities in Coimbatore
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Engineering precisely what you value
Heckert
Made on a Heckert Because we know what precision and safety are worth.
23%
Higher productivity through complete machining in one clamping position, with reduced space requirement and highest performance.
www.starrag.com
INTERFACE
ICEX Spain Trade & Investment at IMTEX 2019 EKIN Journey of the company: With an experience of more than 50 years, we are leaders at machine and tools manufacturing industry, being your global partner for broaching and rolling solutions. Our commitment to innovation has always been one of our hallmarks. That is why EKIN is at present one of the foremost broach manufacturers in the continent. Insights: Our product line has been altered to suit the market requirements and also due to environmental restrictions introduced during the last years. We have developed different types of broaching due to that, as MQL broaching (Minimum Quantity of Lubrication), Dry broaching, blind broaching.
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Demand: During las years we are seeing that Indian demand is focusing on quality and export market. In this regard, EKIN is global partner of most of our clients supplying to them in different countries. And regarding quality, EKIN’s policy is based on manufacturing and supplying only best quality products.
our gateway for doing business in Asia, some countries like China, Japan, Thailand, etc.
Key clients: Our key clients are mostly global OEMs (TIER 1) with presence in various continents and we share a very close relationship with them.
Future vision: A continuous growth of the market as it has happened in the past. Establish India as a base to operate in the Asian market, in order to start doing business in China.
Innovation: In order to focus on some innovations, EKIN has focused on reduction of prices and improved quality of materials as well as increase of coating processes.
Challenges: India is an important market for us due to its regular development in all different sectors. Beside this, we consider India as
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INTERFACE
ETXETAR Journey of the company: The Etxe-Tar Group has committed itself to supporting and improving production lines with adjustable solutions for its partners. Offering flexible platforms for robust production processes, meeting customers demand after a wide and deep analysis of their needs. Specially in the automotive industry. Insights: The laser technology for surface heat treatment of products with high dynamic loads. A “tool-free” solution for the hardening of crankshafts represents a high innovative operation in a well-known production line. Demand: Forgeing companies demand machining process in order to supply components with additional value
and not only the rough parts. Small companies for forging or casting are facing several problems for the increment of additional value with the machining of the parts in order to supply finish parts with high quality and suitable for the export also. Key clients: Beside the automotive industry and specially the OEM, there are also T1 and T2 suppliers who are increasing business because of the drastic outsourcing from the OEM.
Innovation: Offering flexible platforms for robust production processes, meeting customers demand after a wide and deep analysis of their needs Future vision: The machines of 2020 cannot be compared with those of 2000 because of the new technologies which are very quickly finding their place in the manufacturing lines. You have to know how to adapt a good machine construction with the new reliable technologies.
Challenges: India is a big market committed to development. This means that there will always be business opportunities that fit in the country. Environmental, quality and cost-efficiency factors are the challenges.
NICOLÁS CORREA Journey of the company: NICOLAS CORREA started its representative Office in India in July 2006. Full fledged India Branch office started in 2008. Presently more than 75 machines installed in India with total strength of 10 people at India branch office including Service & Application Engineers; and dealers’ network in India.
economy. Infrastructure & Defense are the most driving Industry at this moment of time. Key clients: At this juncture other than multinationals from Infrastructure Industry, our key clients are Job shops who work for the manufacturing Industry.
Insights: We have been upgrading our product range considering higher productivity & higher reliability. Our machines are upgraded with higher accuracies, to enable us to offer our machines as Mother machines for Machine tool Industry.
Challenges: Presently India is the most preferable market globally after Brazil for Investment. There are lots of investments in Infrastructure & Energy. Since our segment is into medium & large size machines, we have major customers who are into these sectors.
Demand: Presently, as India being the fastest
Innovation: NICOLAS CORREA Spain has a
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strong R&D&I department which is constantly growing and which currently accounts for 17% of the whole workforce. It is made up of a team of highly-qualified engineers, capable of developing multidisciplinary projects and operating at a global level. Future vision: We are investing in skilled engineers & recently we have started universal head repairing centre in Pune. Our complete focus is continuous improvement in service with reliable product & offering complete turnkey solution to customers.
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INTERFACE
FAGOR Journey of the company: FAGOR Automation India was formed in year 2009, and we have been continuously growing “there after”. We have been collaborating with various industries & OEM’s across India to develop the most technological products. Entry into public sector companies vas a very important achievement throughout the journey. We are focused on high technology applications. Insights: FAGOR Automation products are technologically advanced and this has been our reason of success. Demand: Cost is always a concern for Indian
Market. Industry 4.0 is one of the upcoming demands for Indian Market. FAGOR Automation products are able handle this demand, all our products are industry 4.0 enabled. Key clients: We work with almost all the manufacturing companies. BFW, JOTI, ACE GROUP are some of the frontline OEMS we work with. Challenges: Indian Market is continuously making progress and we have the most sophisticated technologies applied in each and every segment of Indian Market. We are happy to be a part of this con-
tinuous evolution. Innovation: 10% of our sales are invested in innovation every year, which made us one of the most successful companies in the globe. We continuously thrive to improve our product line and technology could be the key factor of our success. Future vision: We always try to achieve a bigger and better business every year. We would try to grow in the same manner as we had done in the past. Also new strategy and plans for future would help us in achieving better heights.
GAMOR Journey of the company: The very first time we participated in IMTEX in the year 2006 we realized the potential this market held and hence we decided to set up our sales office here in 2007. After 13 years we can only reaffirm that India indeed is a place where our business can flourish however, it requires a lot of patience and only companies that are perseverant can succeed.
Insights: Our products replace low quality products and help to avoid bottle necks in production processes. Demand: 2019 has begun on a positive note and it seems that new demands are springing up and the slowdown that was experienced until now will
probably pick up by April. Already machine demands are more again and also from small companies that we do sub contraction works for, but we still need to recover from the crisis that set in due to the demonetization drive in 2016 and the subsequent introduction of the GST in 2017.
GURUZTPE Journey of the company: We are a small company that can provide large and reliable machines all over the world
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Insights: Increasing and developing multiprocess machines. It is also absolutely needed enhance connectivity and 4.0 Industry.
ing for reliable machines made in Europe because many companies did not like standard machines originally manufactured in China, Taiwan or Korea. Besides, many public companies are also investing in new high tech machines because their current machines are too old for the current market.
Demand: Nowadays, most companies are look-
Key clients: For us, some public companies like
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Bhel, Lot, Ordinance, KPSC. Our private companies: forging sector, energy sector. Big subcontractors. Challenges: It is a huge market, but there are so many players (some of them with a poor performance). Indian factories must read properly all offers and catalogues provided by possible suppliers and understand the differences and not only made a matrix with some data and later go to the best price.
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INTERFACE
SHUTON Journey of the company: SHUTON was founded in the year 1974 and since its beginning has been specialized in the development and manufacture of High Precision Ball screws. Since beginning of year 2000, SHUTON has been immersed in a deep reconversion strategy. This rethinking of the company has been applied from its foundations and has resulted in reinforced human and production resources and a strong company structure. Insights: We are specialist in the design and manufacture of precision ball screws, with a wide product range for the sectors of machine tool, injection moulding, press and other applications. Our efforts are focused in the improvement of the load capacities and rigidity of the ball screws, with the aim of increasing Dynamics, and subsequently the Performance of the machine.
Demand: Indian customers demand us products for the construction of extremely dynamic machines. During the last years the Indian MT manufacturers have focused their strategy to high precision and higher productivity machines, together with 4.0 Industry applications. The requirement of high performance machines focused in the optimization of the productivity makes necessary to take the most of the machine components and making them work in extreme conditions. This is when our product has the opportunity to demonstrate the high efficiency. Key clients: We are supplying to some of the most important Indian machine tool manufacturers.
prevision of growth. Seeing this inputs and of the technological evolution of the last years, we have considered India a strategic market in our sales expansion. Innovation: Our R&D&i department is staffed by engineers with extensive experience in the world of machine tools, who constantly explore ways to improve ball screw efficiency, developing recirculating systems, profiles, heat treatment, materials, .. Future vision: During the last two years we have increased our sales in over 70%, our target for the incoming two years is to consolidate the activity.
Challenges: As per the economy development forecast India is the market with the higher
JURAISTI Journey of the company: IMTEX has been very important to consolidate our relation with so many of our existing prestigious customers in India, to go deep in detail through different running hot offers and for contacting with new potential very interesting customers. Insights: Multifunctional Machines, combining different machining operations in single machine: boning, milling, turning, facing, etc. Besides connectivity / industry 4.0, high accuracy and high productivity. Demand: JUARISTI Boring and Milling Machines are perfectly designed,
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strategic country for JUARISTI.
interesting the newest innovations to fulfill Indian customer demands with very high quality, technics and productivity and very fast return on investment. Key clients: Both Private and Government companies. Challenges: India is a country with great growth expectations in the next years for many different sectors. JUARISTI has already been implemented and has been working in India for more than 40 years, and India is a
Innovation: JUARISTI Boring and Milling Machines are implementing the newest technologies and innovations in order to achieve the high demand of Indian customers. Future vision: JUARISTI has been working in India for more than 40 years. It also has been cooperating with local JUARISTI ORIENTAL ENGINEERING SERVICES located in Mumbai. Growth plans includes the inauguration of a new office in Mumbai and centralize the Commercial and Service Support for our Indian customers and Service Centers in India.
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COMPANY PROFILE
The Bettinelli
advantage Over the years, Bettinelli Group and CDS Indexers have become synonymous with high quality automation products and technologies.
Rupesh Paparaju, Director, Bettinelli Automation Components, India
B
ettinelli S.p.A, established in 1953, specializes in the development and manufacturing of precision motion control components and systems. In 1996 a separate division named CDS Cam Driven Systems was created for engineering solutions in automation and motion technology. CDS produces the widest range of mechanical Cam Driven Units, commonly known as rotary /
indexing tables for precision motion control applications, requiring rotary or linear transfer, positioning and handling. The products range includes, cam indexing and servodriven tables, ring positioning drives, intermittent and oscillating drives with parallel or right angle configuration, rotary & linear part handlers, precision link transfer systems, and epicycloidal servo reducers.
Wide ranging products The broad product spectrum covers IP parallel shaft indexers, IT roller dial indexing tables, TR roller dial indexing tables, HP roller dial indexing tables, IG/IGA roller gear indexer, TL precision link conveyors, MHP/LHP part handlers, FT-HT open center ring tables and packages of rotary indexing tables. Bettinelli has a wide range of standard products. These are delivered in 3 weeks.
Parallel Shaft Indexer
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COMPANY PROFILE
Rotary Indexing Tables, TR Series
When it comes to customized products, these are designed, manufactured and shipped in 6-8 weeks. The manufacturing takes place centrally in Italy. The regimen starts with design & engineering, CNC induction hardening, CNC milling, grinding, quality check and then assembly, painting and shipment. In order to ensure quality, all components are machined internally, including the cam hardening by a proprietary CNC controlled induction hardening equipment. For better finish, the products are also subjected to chemical nickel plating, blasting and painting. The manufacturing process is constantly controlled to conform to international standards. The company’s quality systems are ISO9001-2008 certified. Strategic advantages Over the years, Bettinelli Group and CDS Indexers have become synonymous with high quality automation products and technologies. “Our design and
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manufacturing systems have furnished competitive and strategic advantages to numerous industries in pharmaceutical, automobile, manufacturing, packaging and a plethora of other sectors. And for automation functions, our solutions are invariably preferred by companies,” says Rupesh Paparaju, Director, Bettinelli Automation Components, India. The Indian subsidiary, headquartered in Pune, serves its customers in India by providing installation, commissioning, and after-sales support. It also offers technical consultation. In the pharmaceutical industry cam driven systems are used in filling, blister pack, tablet making and packaging machines. In automobile industry, they are used in pallet transfer tables, assembly machines, painting applications and test rigs, just to mention a few. In machining industry, they are used with advantage in deburring, lapping and pressing machines and in transfer lines. In SPM & robotics, they find applications in transfer lines, station
loading, sequential operations and so on. Inwelding, these indexers are inevitable in positioners, synchronous welding, robotic welding and component transfer. Packaging too is a major application area. Cam systems are used in box filling machines, wrapping machines, cartoning and capping machines. Indexers are also used in casting, printing and cosmetics industries. Closer to the customer The Indian arm of Bettinelli, based in Pune, Bettinelli Automation Components Pvt. Ltd., is highly customer-centric. “Our presence in India means quite something in fostering a symbiotic relationship with our customers. It helps us to match our world-class products with our eminent customer support,” underlines Paparaju, Director, who has built up a team to improve Bettinelli’s response time. “CDS are high-tech products which lend themselves to enhance the operational efficiency and productivity at the customer’s end. We stay close to the customer to understand his needs and offer customized solutions within the shortest possible time to ensure peak uptime of his equipment and operations”, he adds. - P.K. Balasubbramaniian
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COMPANY PROFILE
We always seek out new technologies & applications to provide tailor-made solutions to the customer : Rushil Shah
Mr. Rushil Shah, Managing Director, Shavo Technologies Pvt. Ltd.
Shavo Technologies Pvt. Ltd., a part of the Shavo Group with a standing and reputation spanning over five decades, is in the frontiers of niche high technologies cutting across diverse disciplines. The company represents some of the world leaders in their respective fields for technology solutions like static elimination, precision air movement, high quality instrumentation, high purity gas delivery, corrosive gas handling, energy absorption and so on. With a vast product portfolio, the company serves over a thousand customers from diverse key sectors including semiconductor, aerospace, defense, chemical, oil & gas, automobile and so on. In an interview with Mr. P.K. Balasubbramaniian, Mr. Rushil Shah, Managing Director, Shavo Technologies gives a vivid account of his company’s capabilities and commitments to give better value to the discerning customer by leveraging the technologies from the world over. Excerpts: Q. From static elimination solutions to precision air moving products to instrumentation fittings and high purity gas delivery systems, you are dealing in a wide spectrum of products and technologies. What is the common thread in all these? Our endeavour has always been to work in niche high technology areas across industries where we can offer significant value for a variety of problems. Our products and their applications find solutions in a diverse range of industries such as Semiconductor, Aerospace and Defense, Converting, Automotive, Chemical and many more. Q. What are the pioneering efforts you have taken in concept selling? Our core selling concept, which we believe differentiates us, would have to be our deep application knowledge
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and command over the technologies we sell. For any solution oriented company, this is critical. We have gone from selling component to systems and solutions and turnkey capability in an effort to keep offering better value by leveraging the technologies we provide. Q. Across the board, which are the technologies you would call as cutting edge? All our Principals have specific technologies that would be classified ‘cutting edge’ considering that almost all our principals are world leaders in their fields. For Static Elimination, we have ‘cutting edge’ integrated power supply ionising bars with full feedback control ( a first in the industry), for Gas Delivery, we have some of the most sophisticated fully automated systems capable of dealing
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COMPANY PROFILE with the most dangerous gases, we offer from HORIBA a multi gas, multi range Mass Flow controller again a first in the industry and many more such products across our range. Q. Your principals, Gast has been a leader in air moving products. What are the technological innovations they have displayed in recent years? Our journey of working with High Technology Industries has started with Gast which today remains one of the world leaders in Air Motors and Fractional horsepower. Over the years, we have released many new pumps that have extended typical service life to new frontiers especially with the new rocking piston technology pioneered by Gast. Our latest 87 R series offers industry leading pressure performance at lowest noise levels. Q. What’s the challenge in designing and offering high pressure regulators for corrosive fluids? Which are the industries that benefit from these? Corrosive gases are used in a wide range of industries from Chemical, Tooling and the new areas of Nanotechnology, Photovoltaics, etc. Handling corrosive gases requires deep application knowledge, understanding of the materials to be used especially soft goods. Many corrosive gases are also liquefied which need special
Applied gas delivery systems
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considerations, from heating to weight measurement, etc.
first such unit to have PESO / CCOE Approval from Nagpur.
Q. What’s the level of awareness of the ill-effects of static electricity in the industry and the need for neutralization? I can say that the awareness on the causes and cures for static electricity are low in industry but steadily growing. A lot of problems of contamination, material misbehavior, etc., are often attributed to other causes when they really are static related issues. We continue to publish articles and bring awareness to the industry by working with a number of industrial associations.
Q. Which are the applications where energy absorption is crucial – I mean where you recommend your Enidine products? Generally of course ‘Energy Absorption’ has applications wherever we need to decelerate motion, in the Industrial space. Factory Automation especially with Pneumatics is the key application, but we also find safety applications such as end stops for large cranes like those found in steel and ports as an important area. Lately our focus has been vibration isolation with special attention to strategic electronics in the Defense Sector which has some of the most stringent requirements for G force transmissibility.
Q. What’s special about the instrumentation valves you offer to say petrochemical industries? Do they require any approvals here from labs like NABL or FCRI? The valves and regulators we supply to the Chemical Industry in general have a wide range of certifications. For valves, we have course type approvals from various third parties like Llyod’s, TUV, DNV, etc. and the products meet all industrial standards and wherever required such as ASTM F-1387, for Oil & Gas, ECR 110 for Automotive NACE, for Sour Service and many more. In fact our Tescom vaporizing regulators, in addition to having ATEX Approval, is the
Static measurement for effective static neutralization
Q. Where do your fluid control products go? Our Fluid Control products once again find applications in a very diverse range of industries, but the main would have to be Oil & Gas, Chemical, Analytical and general manufacturing. Q. What’s the significance of ultra high purity gas delivery systems and what are their applications in Indian industry? I believe the growth areas in the Fluid
High quality instrumentation valves
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COMPANY PROFILE
Rocking piston compressor
Control Industry lie in Semiconductor manufacturing and Photovoltaics which demand ultra high purity gas delivery systems. Equipment to service these industries is typically made to the exacting specifications of the SEMI code which controls all processes from raw material to manufacturing, testing and even packaging. The surface finish and cleanliness requirements for these industries are extremely demanding often requiring products to be assembled in Class 100 environments. Q. If you take one industry, for instance, you must be offering several products from your basket. As a test case, which are the products you offer to the automotive industry? Our supplies to the Automotive Industry almost cover the entire breath of our product lines e.g. all engine testing for the now EURO IV and Euro VI norms use our Tescom Central Gas Supply Systems for calibration gases. We supply Gast Air Motors almost extensively to all automotive paint kitchens. You will find our Enidine shock absorbers at the end of travel on many assembly lines. Our Meech Jet Stream Ionizing Systems clean & neutralize car bodies and plastic parts prior to painting and our other Fluid Control products find extensive applications in the
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Shock absorption products
CNG space and the automotive testing area such as car air bag testing for example. Q. What must be the head count of your customers today? Can you mention some prominent ones? We are fortunate to be working with some of India’s Top Companies such as Reliance, Tata’s, Biocon, GE, Department of Space, Ministry of Defense and many more. I believe we have in excess of 1000 live accounts. Q. These products are highly serviceoriented. What’s your service set-up? Our service set-up / service team has been growing from strength to strength. We have full service capability at our Pune office and are in the process of building a world class center in our Bangalore Factory. Our service support is a key pillar of the value we provide. Q. How wide is the technology gap that you find in India as a provider of overseas products and technologies? Being in niche areas, I find the technology gap to be considerable but I believe this is largely related to fewer players in this kind of area. But as we all know over the last decade, the technology gap has been fast shrinking and will continue to do so as we see more FDI in Indian Industry.
High pressure regulators
Q. Addition of any more agency lines in the anvil? We have generally been extremely selective and have refrained from having a long line card, preferring a deeper involvement with our current partners to fully exploit their potential, but we have recently signed with Horiba to introduce flow control solutions and we would probably close with 2 more agencies in the Fluid Control area over the course of the next year. Q. What’s your greatest contribution to Indian industry? It would not be correct to say that I have made a contribution to indian industry but the Shavo Group started by my Father, Mr. H.K. Shah is widely recognized as the Indian pioneer in Industrial Pneumatics and we can safely say that we continue to provide new solutions and contribute to the growth of our customers. Q. What are the challenges ahead for you? The economic situation continues to remain strained and we, as an importer, remain under pressure due to exchange rate fluctuations. Also as we offer customized solutions, it is a constant challenge to seek out new areas and new applications to provide our solutions.
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PHOTO FEATURE
MACHINE TOOLS WORLD magazine marks it successful presence in IMTEX 2019 at BIEC, Bangalore
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PHOTO FEATURE
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PHOTO FEATURE
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AMT SECTION
TECH TRENDS
AMT SECTION LEARN MORE ABOUT AMT’S CHENNAI TECHNOLOGY CENTRE AMT’s Chennai Tech Centre (CTC) is located in the MEPZ duty free zone just 7 km from the Chennai airport. It encompasses an area of 1,500 sq.m., including a 650 sq.m. technology demonstration area. Operational since May 2011, CTC has successfully served as a bridge between the Indian manufacturing sector and American advanced manufacturing technology. To learn more, please contact or visit CTC: AMT - Chennai Technology & Service Centre A 44 - Phase 1, MEPZ, SEZ Unit Tambaran, NH 45, Chennai - 600 045 Tamilnadu, India Phone: (+91) 44-22622690-92 Fax: (+91) 44-22622693 Arun Mahajan General Manager AMahajan@amtonline.org Cell Phone: (+91) 9790887032
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AMT SECTION
Boring different hole sizes daily?
WE HAVE A KIT FOR THAT. Kits aren’t for everyone, but if you work on different projects from day to day, you need to be prepared for the work tomorrow will bring.
Put us to the test, and give us a call.
DRILLING BORING
REAMING
BURNISHING
THREADING SPECIALS
Holemaking Solutions for Today’s Manufacturing+91 11 41827044 Email: info.in@wohlhaupter.com | Phone: www.wohlhaupterindia.in
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TECH TRENDS
Leader in the Next Generation of Metalworking Lubricants
Edward Jones, COO Hangsterfer’s Laboratories
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angsterfer’s Laboratories, Inc. specializes in the research, development, and manufacture of a full-line of advanced metalworking lubricants. This includes emulsifiable oils, semi-synthetics, synthetics, straight cutting oils, drawing and forming compounds, EDM fluid and machine lubricants. Hangsterfer’s Laboratories has been committed to making the highest quality metalworking lubricants since its incorporation in 1937. As a fourth generation family business we value the health and safety of the people we work with and this concern extends to our customers as well. We only sell products we would want our family and friends to use. That is why all of our products adhere to the highest environmental, health and safety standards without compromising on performance. Because of today’s global marketplace, environmental compliance
is more important than ever. Hangsterfer’s does not formulate products with boron, formaldehyde, secondary amines or other harsh chemicals. Our lubricants are completely free of hazardous pictograms under the new Globally Harmonized System (GHS). All Hangsterfer’s products are also compliant under the EU’s Regulation Evaluation Authorization and Restriction of Chemicals (REACh). Regulatory compliance under GHS and REACh is essential for international companies, not only to protect workers but also to increase sales. Lubricants are a commonly overlooked but essential part of the manufacturing process. According to Edward Jones, COO at Hangsterfer’s Laboratories, “surface integrity is one of the biggest challenges in manufacturing that can be improved by advanced cutting fluids”. Another challenge is improving tolerances. However both of these challenges can be overcome by using high-performance lubricants. Using the right coolant or cutting fluid will greatly improve surface integrity, a critical aspect for many
USP: “Hangsterfer’s Products Adhere to The Highest Environmental, Health & Safety Standards Without Compromising on Performance” www.mtwmag.com
manufacturing sectors. Certain lubricant additives can solve issues with surface integrity by filling in the gaps, micro cracks, and dislocations in fresh surfaces. Additionally, advanced lubricants are better able to regulate surface temperatures at the tool-workpiece interface, substantially improving tolerances in precision machining. Even though they tend to be the last part of the process anyone thinks about, advanced fluids help overcome many of the challenges with material and process requirements. Advanced fluids are formulated to be high-performance, nontoxic and nonhazardous. They are also easier to clean and reduce consumption. All of this saves money over time. Advanced lubricants are the answer to improving efficiencies in all manufacturing industries. Hangsterfer’s high quality lubricants are approved for use in the aerospace, medical, and electronics industries. They meet the highest health, safety, and environmental standards without compromise to performance. Testing has shown that Hangsterfer’s products extend tool live, improve surface quality, and increase productivity. With over 80 years of experience, Hangsterfer’s is still the leader in the next generation of metalworking lubricants. For more information, Website : www.hangsterfers.com National Distributors
Sanjay Tools & Adhesives X20, MIDC Ambad, Nashik 422010 Suhas Belapurkar Mobile : +91 9892516810 Email: sbelapurkar@sanjaytoolsnsk.com Mr. Mandar Gokarn Mobile: +91 9822028518 Email: mandar@sanjaytoolsnsk.com
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Hurco achieved record business deal in IMTEX’ 2019
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urco India sincerely thank all visitors for spending their valuable time at Hurco booth during IMTEX 2019 held at BIEC Bengaluru. Hurco India made an impact at IMTEX 2019 with innovative technology and received highest recognition for latest products and technologies during the show from customers across the country which resulted the record business deal for Hurco in IMTEX’2019. The show theme for Hurco was – Make the technology affordable and easy to use for customers to make them profitable. The selection of machines are based on the applications of the various market segment – like general engineering, aerospace, medical, oil & gas, die mold etc. Hurco India have showcased 3 machines at Hurco booth and 2 machines at partner’s booth with live demo on various applications. VMC model BX60i: It is designed for high precision application for Die & mould, Tool Room and Aerospace segments. The machine is of Bridge structure with bigger Y axis stroke. X / Y / Z stroke are 1020 / 700 / 500. A bigger Y axis stroke is always an advantage in machining of multi cavity moulds and square moulds.
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Mr. Sanjib Chakraborty, Managing Director, Hurco India
5 axis VMC model VMX42SRTi: We are experiencing the increasing demand of simultaneous 5 axis VMC in India in last couple of years. Hurco is one of the few machine tool companies in world who is having all types of 5 axis machines with proven track record. VMX42SRTi is a most versatile and flexible machine as compare to other five axis machine
The machine is with integral spindle with chiller unit. The 35 KW spindle with 18000 rpm speed and 119 Nm torque gives customer a free hand to machine a job from roughing to finishing in one setup.
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TECH TRENDS
available in market. It comes with a Tilting spindle and submerged rotary table of Dia. 600 mm and total bed size 1270 mm x 610 mm. The 36 KW integral spindle with 12000 rpm speed and 118 Nm torque can ensure high performance machining of all types of material. It can be used as 3 axis, 4 axis and 5 axis simultaneous depending on application. Hurco has launched a new HMC model HM1700Ri in India during IMTEX 2019. HM1700Ri is a true HMC designed for batch production, precision die & mould application, high performance machining for Oil & Gas sector, Aerospace, Agriculture equipment, Infrastructure industry. The machine is with large axis stroke of 1700 mm x 1200 mm x 900 mm with an embedded rotary table of Dia. 800 mm with a swing Dia. Of 1200 mm. The 56 KW integral spindle with 8000 rpm and 456 Nm torque can give best machining performance for wide range of application. The machine with two sides opening, helps operator to load, unload and to set large component easily. All those design features will help customer to take all types of machining challenges to perform on wide range of materials with critical tool path, complex cutting strategy and close tolerance.
VMC model VM10Ui with smallest footprint and larger work envelop and 3 axis VMC model VM20i with high performance machining capabilities. The compact design and machining performance of both were appreciated by large numbers of customers with many live enquires. Hurco controller with Winmax software was the centre of attraction at Hurco booth. Hurco Controller is the differentiator for Hurco machines from other brand. This is the most preferred and highly user friendly CNC controller having many unique features to ensure safety and accurate running of the 3, 4 and 5 axis machines. The Max5 controller comes with the latest patented software Ultimotion having lots of advance features like superior motion & jerk control with the help of, 4GB Program Memory,128GB machine Memory, latest high speed Processor of 0.44mS, 3D simulation graphics, Interrupt function, variable Look-ahead function of 10,000 blocks etc. The tool path generation by Conversational & NC Mode or both – enables high speed machining with
exceptional control of acceleration & deceleration of the machine slides resulting in reduced machining time, increases surface finish & accuracy. The controller is compatible for IOT and has many optional software to cover wide range of applications. We request you to follow the link http://www.hurcocanhelp.com which will give more clarity on the advantage of using Hurco controller.
Hurco India has extended its special offer for all the available stocked machines till 28 February 2019 (Offer valid till stock lasts). Please get in touch with Hurco’s nearest office for any queries.
For more information, Hurco India Pvt. Ltd. Call : +91 44 43108726
Hurco has demonstrated 2 more machines at Partner’s booth - 5 axis
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Email: info@hurco.in Website: www.hurco.in
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TECH TRENDS
JERGENS : Ball Lock® Mounting System
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ean manufacturing is here to stay, and those shops that figure out how to do more with less will actually prosper, even in a recession. One of the best, most economical ways to “trim the fat” is to reduce the amount of time you spend setting up and changing over your machine fixtures. What it DOES? 1. Locate & Lock! The Ball Lock® Mounting System is designed to speed the accurate locating and locking of fixture plates to sub-plates. 2. Locate…Often Without Indicating! The Ball Lock® System accurately positions your fixture plate with a repeatability of +/-0.0005” (+/0.013mm) or better, minimizing the need to indicate your fixture. 3. Lock The Ball Lock® System securely holds fixture plates to sub-plates with up to 20,000 lbs. (9000 kg.) of hold-down force per shank. What are the key BENEFITS? • Incredibly FAST setups and changeover, saves up to 80% time that conventional method takes • Deskills the changeover operation • Combines locking and locating in the same motion • Eliminates the need for indicating on CNC machines • Repeatability of +/-0.0005” (+/0.013mm) or better.
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For more information, JERGENS INDIA PVT LTD, Navi Mumbai Ph: 022 – 27572998 Mob: +91 – 9833404986 E-mail: jpk@jergensinc.com, jergensindia@jergensinc.com
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AMT SECTION
TECH TRENDS
Mastercam India Growing in Strong Economy
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astercam India Pvt. Ltd. recently celebrated its second anniversary, boasting rapid growth and expansion from day one. The company is the local Reseller in the Indian market of Mastercam, the world’s leading CAD/ CAM software. Developed by CNC Software, Inc., Mastercam has more installed seats in education and industry than any other CAM software worldwide. As a result of Mastercam India’s efforts, the software is having an impact on the robust economy and booming manufacturing industry in their region. Dave Moskey, Territory Manager, India for Mastercam/ CNC Software, Inc., spoke with MACHINE TOOLS WORLD at IMTEX 2019 about the strength of the economy with high praise for the team at Mastercam India. (http://www.mtwmag.com/ dave-moskey-business-manager-indiamastercam/?fbclid=IwAR3dvL2b8 Sh7spPGTxgDl6e1l9Q-CDHWbAT4l_5CvTJdCaTGaCiiLlz9QQ) “When we planned to make an investment into India, we were certain that this would take us to the next level in the region, and we were not wrong about it,” shared Moskey. He added, “Within the first 24 months, we participated in multiple trade shows, travelled across more than 16 cities conducting seminars, and increased our Reseller network reach. This would not be possible without the synergy we have with our new team in India.”
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Beginning operations in October 2016, Mastercam India grew from half a dozen to more than two and a half dozen associates, and from 3 Resellers to more than 30 Resellers, across India and the Middle East regions. The company is headquartered in Pune, with offices in the World Trade Center in Kharadi. The team’s crossindustry and application knowledge helps them to provide solutions to customer problems and bottlenecks to increase productivity. Speaking to the company’s success, Vineet Seth, Managing Director of Mastercam India, South Asia, and Middle East shared, “Our products are not about sales. We believe our products are about service. As long as our customers are able to successfully use our software, our success is defined by that.” Seth also shared optimism on the state of industry in the region, proposing: “Indian manufacturing is set for a tremendous amount of growth… India has been at the cusp of the sunrise. I think the sunrise is now happening.” To learn more about Mastercam India, please visit: http://www. mastercamapac.com/.
About CNC Software Founded in 1983, CNC Software, Inc. is a privately held company headquartered in Tolland, Connecticut, with corporate offices in Switzerland and China. The company develops Mastercam, a suite of CAD/CAM software created to reduce production time and expense with efficient machining strategies and advanced toolpath technologies like Accelerated Finishing™ and Dynamic Motion™. Mastercam is the world’s #1 CAM software, with more than 250,000 installations in industries such as moldmaking, automotive, medical, aerospace, consumer products, education, and prototyping. It is distributed through an international channel of authorized Mastercam Resellers in 75 countries, providing localized sales, training, and support for 2- through 5-axis routing, milling, and turning; 2- and 4-axis wire EDM; 2D and 3D design; surface and solid modeling; artistic relief cutting; and Swiss machining.
For more information, Mastercam Phone: +91 7378 55 2000 (India) Email: marketing@mastercam.com visit www.mastercam.com
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TECH TRENDS
QVI India Pvt Ltd opens new Pune office
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uality Vision International Inc (QVI) of Rochester, New York, USA announces the opening of its new office in Pune, India. The formal opening ceremony was held Friday, 1 February 2019, and was attended by customers, guests and media. The new office was inaugurated by Mr. Fred Mason, Senior Vice President of Marketing, in presence of Therese Corrigan-Bastuk, Product & Brand Marketing Director, from QVI headquarters in USA, and Mr. Shreyansh B Hippargi, Managing Director of QVI India Pvt. Ltd. The Pune office joins the existing headquarter office in Bengaluru. These two offices will act as bases of operations for sales and service of the company’s products in southern India. About QVI QVI (Quality Vision International, www.qvii.com) designs and builds a complete line of dimensional measuring systems that combine proprietary optical, laser, and contact sensors for precision measurement of manufactured components and assemblies. More than 65,000 QVI
Ribbon cutting for the new QVI India Pune office.
systems have been delivered to manufacturers in over 75 countries to measure and inspect their products for quality and process control. Founded in 1945, QVI is the world leader in optical, electronic and software technologies for vision and multisensor measuring systems. QVI brands include OGP, SmartScopeÂŽ, VIEW, RAM, CCP, KOTEM, Itaca and ShapeGrabber. Headquartered in Rochester, New York, USA, QVI maintains corporate facilities in North America, Europe and Asia, with independent channel.
About QVI India QVI India was founded in 2008, with its Head Office located in Bengaluru, and branch Office in Pune. Over the Years QVI has supplied various systems In India across diverse spectrum of Industries including Medical, Automotive, Plastics, Electronics, Aerospace, Defense to name a few. We have representation across India for Sales and Service. We have fully equipped Demo Centre at our Bengaluru Office, which showcases the latest and advanced systems developed by QVI.
For more information, QVI India Pvt. Ltd. Tel: 080 48519619 Email: info@qviindia.com Website: www.qviindia.com
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TECH TRENDS
Improving Wear and Thermal Fatigue of Die Casting Dies
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he Rocklinizer electronically applies electrode material by a spark deposition process. Material is impregnated both underneath and on top of the workpiece surface metals, tools and dies. Because no appreciable heat is generated, the temper of the workpiece is retained. Rocklinizer is applied to new or reground and re-sharpened surface. The end result of this surface treatment is to increase productivity and reduce costs. When tools and dies remain in operation without replacement due to wear, there will be less: machine downtime, operator idle time, set-up, inspection time, and the expense of new or re-sharpened tools and dies. These savings justify the purchase of the Rocklinizer. IMPROVING WEAR AND THERMAL FATIGUE OF DIE CASTING DIES The patented ROCKLINIZER process has been successfully used for many years to improve die casting technology, especially for aluminium, magnesium and zinc. The ROCKLINIZING technique protects wear areas of dies with tungsten carbide / titanium carbide electrode material. The ROCKLINIZER electronically applies wear resistant materials to cutting tools, punches, dies, and other metal surfaces. High speed steel tools are treated with the tungsten carbide electrode to prolong useful life and increase production. Solid carbide tooling is given a sealant coating with the titanium carbide electrode. The “Rockhard” or build-up electrode is used to restore undersized dimensions, to obtain a better gripping surface, and for maintenance. Deposit capabilities range from .0001” (.0025 mm) to approximately .007” (0.178 mm) in a
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single application controllable within .0001” (.0025 mm) by machine dial setting. Specific advantageous applications for die casting include: Heat check (thermal fatigue which results from the stresses created by alternative heating and cooling of the die surface during the casting process) Rocklinizing reduces the tendency for heat checking to occur on a new die by treating all dies with tungsten carbide / titanium carbide on a preventive maintenance basis. Also, dies can have extended overall life as well as longer runs without maintenance if Rocklinizing is applied before heat checking exceeds the limit of acceptable quality standards. Runners, Overflows, and Vents - The vents on a die stay much cleaner when they have received a carbide coating. Minor cracks in the die can be Rocklinized as long as they haven’t gotten too wide. Galling and Seizing of Cores - The thermal expansion of aluminium, magnesium and zinc die cast metals is much greater than that of the steel core. The metal shrinks onto the cores, thus resulting in extreme pressure at the core section. When applying Rocklinizing to the cores, it will appear that the core is too rough for releasing the casting. However, this roughness is so shallow that the core actually makes the casting smoother as the aluminium, magnesium or zinc will not adhere to the core as it does to a core that has been stoned to a high polish. The cores with the carbided surface make the lubricant or die releasing agent adhere better to the steel thereby providing a nice finish on the cast parts.
Fits on Slides - Carbide has been successfully applied to rework areas of fits on slides and has reduced galling. Soldering of the aluminium, magnesium or zinc casting material to the die surface is also a cause for rejection of many castings. Treatment with carbide prior to a production run has eliminated soldering at gates, vents, parting lines, and the die cavity where molten metal has a tendency to solder to the cavity. Ejector Pin Flash can be eliminated if the die is in fair condition before treatment. Less Lubrication is needed resulting in a much better finish on the die casting. These are some of the successful uses of the Rocklinizer (Carbide Metal Impregnator) especially in the die casting industry. There are hundreds of die casters throughout the world who regularly use the Rocklinizer equipment for both preventive and regular die maintenance. For more information Rocklinizer, USA National Distributors
Sanjay Tools & Adhesives X20, MIDC Ambad, Nashik 422010 Suhas Belapurkar Mobile : +91 9892516810 Email: sbelapurkar@sanjaytoolsnsk.com Mr. Mandar Gokarn Mobile: +91 9822028518 Email: mandar@sanjaytoolsnsk.com
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CASE STUDY
EFFICIENT & ULTRA-DYNAMIC: SIMULTANEOUS MILLING & TURNING An extremely impressive machine concept providing the option of milling and drilling without re-clamping and – above all – a high level of process safety with maximum accuracy for workpiece machining. Impressed by these benefits, the services provider HETEC located in Breidenbach, Hessen, has become a loyal GROB customer in the field of milling.
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tuttgart, AMB Trade Fair in September 2010. Hans Rink, Head of Rink Werkzeugmaschinen and GROB Representative for the Hessen region, mana-ged to persuade HETEC MD Friedhelm Herhaus to visit the GROB trade fair stand. Back then, Friedhelm Herhaus was rather sceptical about the size of GROB as a com-pany, as he couldn’t believe that he would really be taken seriously as a regional sup-plier of tool, die and machine manufactu-ring products from one of the world’s big-gest machine tool companies. But he soon knew better. 2010 saw him standing in front of a world first from GROB – the first fully hydrau-lics-free, fully CNC controlled machining center. Back
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Deep-hole drilling on a G550 – Use of extra-long tools without restrictions on the maximum part size
then, he wasn’t interested in all the arguments for and against hydraulics-free machine tools. He was much more interested in the horizontal spindle position on the G550 and that you could mill and drill with it at the same time without having to re-clamp
the workpiece or take it to a deephole drilling machine. An important factor for tool and die construction, but for many mechanical engineers, too, when they have to drill deep holes. The highly experienced Friedhelm Herhaus had never seen
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CASE STUDY milling and drilling on a single machine of this kind before. So it initially got his interest, at any event. He found the travel and GROB kinematics – the whole machine concept in fact – very appealing. Thorough preliminary research & intensive technical analysis Nevertheless, the disinclination to opt for a GROB 5-axis universal machining center was strong. Basic issues needed to be clarified first as to whether HETEC actu-ally wanted to implement the axis sys tem (with rotated Y axis). An axis system that was totally new territory to HETEC at the time. But as he traveled back from the trade fair, Friedhelm Herhaus called Hans Rink to discuss the machine’s axis symmetry and the machining technology for workpieces with long tools. He was increasingly persuaded, recognizing that workpieces can be machined with long tools with the GROB machine and that the horizontal spindle position enables opti-mum chip removal for both drilling and deep cavities. The question of the extent to which the GROB machine would suit existing HETEC machine tools also needed to be clarified, and
GROB‘s automation solution – the rotary pallet storage system PSS-R
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whether this type of GROB machine with its specific axis con-cept could be integrated in the HETEC environment successfully. Friedhelm Herhaus could instinctively see the potential of the GROB machine. Fur ther discussions took place in Mindelheim and Breidenbach – with long phone calls – and they finally hatched the idea of deve-loping a “fantasy component”, for which the GROB machine concept minus re-clam-ping and multiple clamping would deliver rapid results. There was also a requirement to create various contours on the GROB machine. Chip removal with deep pockets was another major issue on the check list. “We were really impressed by the assistan-ce we received from the GROB technicians. Even at an early stage of our collaboration, when we hadn’t even bought a machine yet, we quickly realized that GROB loo-ked after new customers really well, the aim being to find the best user solutions”, Friedhelm Herhaus looks back to the time with fondness. HETEC team impressed by GROB technology The more Friedhelm Herhaus and
his tech-nicians got to grips with the technology of the GROB machining centers, the more they could see the strength of these machi-nes. First the benefit that – thanks to the special axis concept – the entire length of the tool can be used in each axis setting – even at maximum workpiece size. And the special tunnel concept means that the whole work area can be used, as the motor spindle plus tool withdraws into the spindle shaft, meaning that the machine table can rotate and swivel with the workpiece and clamping mechanism without colliding a definite plus point. Something comple-tely new to the die HETEC technicians. In Mindelheim for training during the initial and test periods, the machine operators soon appreciated another benefit provided by GROB machines: The spindle is positio-ned almost at eye level, giving a good view of the machining tool. From the first G550 to the G550 with rotary pallet storage system (PSS-R) After successful testing at GROB in Mindel-heim, the HETEC management team finally took the decision to buy a G550. Particularly because the axis concept allows for machi-ning deeper cavities with good
High-precision machining of complex part contours
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CASE STUDY GROB in-house trade show in 2015. The HETEC management team were impressed by the benefits of a G550 with a rotary pal-let storage system (PSS-R), purchasing one soon afterwards with a master computer. A major plus point in their eyes was the fact that, even with the GROB automation ap-plication, the machine operator still had a good view and access to the work area.
f.l.t.r.: Mr. Friedhelm Herhaus (CEO), Mr. Hans-Hermann Rink (GROB sales agency Hesse) and Mr. Tom Herhaus (HETEC machine operator of the GROB G550)
chip remo-val and drilling operations with deep hole drilling tools (Ø 8 x 650 mm) went without a hitch. The first GROB G550 was then in-stalled as planned for machining modelling components with complex contours, high surface requirements and parallel introduc-tion of cooling bores in a single clamp. La-ter on, HETEC soon saw the machine’s ac-tual potential at HETEC for machining used in die and mold construction. The G550 was ideal for machining the high-strength, hardened steels typically used in this area. HETEC technicians were amazed by the option of full introduction of cooling and ejector bore with tool lengths of
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up to 650 mm in the same clamp. Continuing close collaboration between HETEC and GROB, allied with a desire to introduce automation for die- and tool-ma-king processes with typically long running times, led to the purchase in 2014 of a G350 with a zero point clamp system and a pallet system that made it possible to set up workpieces outside of the machine. Completed pallets were replaced by newly fitted ones manually. But it was also clear that simultaneously setting up the workpie-ces while the machine was running would result in greater flexibility and improved spindle running times. And then came the
A solid partnership is formed At an early stage of discussions and the process of getting to know each other, HETEC dismissed fears of a David and Goliath situation. Both sides soon learned to value each other as they looked for the best solution. The GROB philosophy of “nothing’s impossible” ultimately won the day. GROB acceded to nearly all of the customer’s wishes, developing special solutions. The purchase of a G550 seven years ago marked the beginning of a solid collaboration based on trust – something that HETEC had never before experienced in over twenty years of existence. HETEC are also really impressed by the GROB Ser-vice hotline and expert technical support. So it’s no surprise that Friedhelm Herhaus is really pleased with his Swabian Bava-rian partners, buying more machines in Mindelheim.
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G-SERIES
Precision at the highest level GROB 5-axis universal machining centers stand out due to their absolute precision and reliability in the automotive, medical and mechanical engineering industries, in tool and mold making as well as in the aviation industry. The proven 5-axis simultaneous technology with horizontal spindle position enables you to machine parts of various sizes and materials in a flexible and failure-free way while offering maximum stability of the machine. Fast chip-to-chip times and the innovative further development of our spindle technology guarantee a high economic efficiency and productivity.
Contact: GROB MACHINE TOOLS INDIA Pvt. Ltd. I Hyderabad, INDIA Phone: +91 40 4202-3336 I E-mail: info@in.grobgroup.com
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TECH TRENDS
T
he main driver behind this development has been the aerospace industry because it must perform highly accurate machining operations on very large components. Machine tools would achieve the required level of accuracy with ease but are either too inflexible or too expensive as special-purpose machines for the job sites and working spaces involved. A robot, however, can easily reach any position on a very large component, such as the fuselage of an aircraft, and can perform tasks on it such as drilling and milling. Accuracy is impaired by many factors For these kinds of applications, however, the tool center point (i.e., the tool at the end of the robot’s arm) must be positioned and guided with sufficient accuracy. This is where the classic industrial robot runs up against its limits. Deviations result from a variety of factors: • In order to achieve the desired level of maneuverability, robots with serial kinematics are required, such as articulated robots with six axes. • Each one of these axes is driven by a servo motor with a gear train. Zero position error, backlash, and joint elasticities are the main sources of inaccuracy. • Applied forces and dynamic effects during the machining process affect the rigidity of the robot’s mechanics and negatively influence the absolute position accuracy. Thanks to advanced calibration methods, it is already possible to move a tool center point to a certain position repeatedly to within several hundredths of a millimeter. Depending on the manufacturer, the repeatability of articulated robots as per ISO 9283 is ±0.1 mm or better. However, when compared with repeatability, the absolute position accuracy that can be achieved within
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Figure 1: Classic HEIDENHAIN rotary encoder for motor feedback
HEIDENHAIN Encoders for industrial robots Significant accuracy improvement at the tool center point Speed, power and durability are key characteristics of industrial robots. These robots are typically used in applications such as welding or in lifting heavy components for vehicle assembly. Yet despite advanced calibration methods, the position accuracy of industrial robots has been inadequate for certain tasks. This is now changing thanks in part to highly accurate, output-side encoders from HEIDENHAIN and AMO. the robot’s coordinate system is worse by a factor of ten. Depending on their design, maximum range, and maximum load capacity, articulated robots currently achieve an absolute position accuracy of ±1 mm. This is insufficient for meeting the accuracy requirements of industries such as the aerospace sector. Yet robot manufacturers have been responding to this problem. Step 1: highly dynamic motor control Classic rotary encoders continue to provide the servo motor feedback at the robot’s axes. Because servo motors require high control dynamics, the robust inductive rotary encoders from HEIDENHAIN, such as those of the ECI 1100 and 1300 series, or multiturn models of the EQI 110 and 1300 series, are ideal for this type of application. These encoders deliver high control quality and system accuracy, and they
are resistant to strong vibrations. Since these encoders feature a purely serial EnDat interface, even applications exposed to strong electromagnetic interference do not impair data transfer quality or safety. These inductive rotary encoders support safety integrity level SIL 2, category 3 PL d. They can even attain SIL 3, or category 4 PL e, if additional measures are taken on the control. These encoders also provided the added safety advantage of mechanical fault exclusion against the loosening of the shaft and stator connection. With this safety package, these inductive rotary encoders can also be used in systems designed for human-robot collaboration. Step 2: secondary encoders for highly accurate position measurement Robotics manufacturers can significantly improve the absolute position accu-
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TECH TRENDS racy of their robots by using additional, high-accuracy angle encoders or rotary encoders at every robot axis. These socalled secondary encoders, which are mounted after each gear train, capture the actual position of every robot joint. This allows the encoders to account for zero position error and backlash. The retroactive forces on each axis resulting from the machining task are measured as well. All of this results in a 70 to 80 percent improvement of the absolute position accuracy at the tool center point. Modular angle encoders, such as the HEIDENHAIN ECA 4000 with optical scanning, the HEIDENHAIN ECI 4000 rotary encoder with inductive scanning, and the AMO WMR angle encoder, are well-suited for these applications. Thanks to their modular design with a scale drum or scale tape
Figure 2: Improvement of the absolute position accuracy through the use of socalled secondary encoders on every axis
Figure 3: High-accuracy HEIDENHAIN and AMO encoders for absolute position measurement on robots
and a separate scanning unit, these encoders are well suited for large hollow-shaft diameters and for the challenging installation requirements often encountered in robots due to space constraints. The signal quality of these secondary encoders is considerably better than that of the rotary encoders on the servo motor, meaning that the returned position values are significantly more accurate—even for highly dynamic movements. Step 3: accurate position measurement for movable robots In order to reach all of the machining positions on very large or long components, such as an aircraft fuselage or for manufacturing large composite fiber components, robots can be moved along the length of the component on linear axes. For the highly accurate
positioning of robots with a linear drive, enclosed linear encoders from HEIDENHAIN are available in lengths of up to 30 m. Position measurement from a linear encoder compensates for thermal errors and other factors that influence the feed mechanisms. These factors cannot be captured by means of conventional position detection methods based on the pitch of the recirculating ball screw and the angular position of the rotary encoder on the motor. Conclusion: highly-accurate position measurement improves accuracy at the tool center point The use of secondary encoders on all of a robot’s axes, as well as the use of linear encoders for positioning the robot relative to the workpiece, enables a level of accuracy at the tool center point that allows appropriately equipped industrial robots to perform positionally accurate machining and handling tasks on components. Angle and linear encoders from HEIDENHAIN and AMO offer not only the required system accuracy but also the necessary flexibility for installation in complex and compact robot mechanisms. The suitability of these encoders for safety-related applications also makes it possible to implement human-robot collaboration systems.
ECA 4000
ECI 4000
WMR
Absolute, Optical
Absolute, Inductive
Incremental, inductive
For more information
Inside diameter 70mm to 512mm
90mm / 180mm
60mm to 10 000mm
Web: www.heidenhain.com
Resolution
29 bits
20 bits
Depends on the subsequent electronics
System accuracy
±2“
±25“ / ±40“
±3“ per meter of arc length
Resistance to contamination
+
++
++
Mounting tolerances
+
++
+
Scanning principle
Table 1: Comparison of the most important specifications for typical secondary encoders
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Figure 4 : HEIDENHAIN linear encoders
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TECH TRENDS
Use of TIP-TIG Technology in Process Equipment Plants by Rakesh Choudhary, Head WAPS, Ador Welding Ltd. (with inputs from Plasch, TiP-TiG, Austria)
T
IP-TIG welding is a new advanced innovation of the common GTAW Process. This process uses new, patent-pending technology (TiPTiG), that delivers the highest possible weld energy with the lowest possible weld heat, all while still being user-friendly. What is TIP-TIG welding? TiPTiG new welding with a hot wire process can be used in every industry. It is very simple to learn, use and simple to teach. This process is so unique that higher travel speed, lower heat input, reduced cycle time, and an overall better-quality welding advantage can easily be achieved. The Process The TIG weld receptivity for higher weld deposition rates is done by decreasing the speeds for the weld solidification process and increasing the fluid weld area. This allows for a 100%-400% increase in TIG wire feed rates, increasing the overall weld deposits. All these attributes like faster speeds and higher than normal weld energy, increase the resulting TIG weld quality and overall process productivity.
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The process is also slag-free and uses the lowest possible heat input of any welding process, producing a Heat Affected Zone (HAZ), all of which help to reduce distortion and weld stress. It produces some of the highest quality products with the best metallurgical and mechanical properties on all alloys, but also increases production up to four times the normal speed. There is also no inter- pass cleaning, creating availability for an increased Arc on time and weld quality. The TIP TIG process is available in manual and automated capability to attain weld and clad quality levels way beyond the conventional TIG – Hot – Cold Wire TIG – Pulsed MIG
Fig.3
and the Flux-Cored process. How it Works A TIP TIG welding system uses a wire fed GTAW system just like a typical TIG system, but it’s distinctive for the vibratory effect on wire at weld pool which is achieved by a linear forward and backward mechanical motion created by the customised wire feeder system. The forward and backward motion of the filler wire creates an oscillation that is then transferred to the weld, agitating the molten weld pool and ultimately disrupting the surface
Fig.1
Fig.2
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TECH TRENDS tension. In addition to this vibratory effect on the wire, a hotwire current (powered by a secondary power source) is also applied to the filler metal, prior to entering the weld puddle. The two pictures (fig. 1 & 2) describe the weld finish with Manual GTAW & Manual TIP-TIG process. ChampTig 400P Power source from Ador Welding with the TipTig wire feeder. Benefits of the TIG-TIP process • Increased fluidity of the weld pool • Greater tolerance to joint fit-up • Significantly reduced joint sensitivity • Greater ability to accept more wire into the weld pool, results in a higher deposition • 4-6 times increased travel times • Reduced cycle time and heat input • Cleaner welds with agitated weld pool • Reduced weld stress with the reduced heat input Approved Alloys TiPTiG welding can work on a wide range of alloys such as carbon steel, stainless steel, duplex and super duplex stainless steels, inconel, titanium, aluminium, copper, nickel, and many other critical materials like P-91, which are used in process plant production. Heat Exchangers Heat Exchangers are commonly constructed from low Carbon Steel, Copper, Copper-Nickel, Stainless Steel, Hastelloy, Inconel, or
Fig.4
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Titanium. There are certainly some unique applications and challenges associated with the welding of heat exchangers, such as the position and access for the popular circumferential welding of Tube to sheet welds or the half tube shell welding. A trained TIP-TIG welder can typically weld a 50mm tube in 30 seconds… or less with the highest quality and lowest heat input. Our typical travel speed for fillet welds will be between 300 to 500 mm/min on most applications. Compared with 80 to 150 mm/ min with conventional GTAW. TiPTiG manual system is a low cost semi-automatic solution to tackle any job by selecting a wide variety of torches for different applications, with modified 180 deg torch it allows a complete tube sheet welds without repositioning the wire or stopping, allowing for defect free welds. The typical customers in the manufacturing and repair of various sized heat exchangers are in power plants, chemical plants, petrochemical plants, petroleum refineries, natural gas processing, and sewage treatment.
Fig.5
pipe and make the welds look simple, that’s a process that should be given consideration. With TIP-TIG, no brushing, no grinding, no spatter, no weld rework, no feeding of wire, no foot control, less skills. Note weld smoke prep machining lubricants. (*Incoloy refers to a range of superalloys produced by the Special Metals Corporation group of companies. They are mostly nickelbased, and designed for excellent corrosion resistance as well as strength at high temperatures; there are specific alloys for resistance to chemical attacks)
INCONEL CLADDING Normally, when you manually clad the end of a pipe ID with Inconelusing Pulsed MIG as shown in the picture and result is often not so good. However when we use TIPTIG, the results are visible as shown on the mentioned pictures. In the pictureTIP-TIG cladded Job, TIP -TIG Inconel 800 pipe was welded with Inconel 82 wire on 10 inch pipe 3/4 Wall. The TIP TIG weld cycle time for the Inconel pipe was 40 – 50 minutes, whereas the customer used to take around 4 hrs with regular TIG. When your weld process can weld a complex incoloy*
Fig.6
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TECH TRENDS Duplex Steel Welding Applications Application The picture (fig.5) is of a very thin Gage Duplex Boiler. Traditional automated TIG process with cold wire may result in sluggish duplex welds. The customer typically attained a maximum Hot Wire TIG weld travel speeds from 12 – 15 inch/min. Then the customer switched over from Hot Wire TIG to the TIP-TIG process. The TIP TIG weld parameters and speeds were achieved using an 0.035 (1mm) 2205 Duplex wire, with TIP-TIG travel speed of 35 inch/min was achieved providing 200% increase in weld travel. The welds had a superior, less sluggish weld bead appearance and the parts had a dramatic reduction in weld distortion, (note the much smaller HAZ). Also the TIP-TIG process was much more stable and consistent. TIP-TIG produces the cleanest welds from lowest possible oxidation. The welds will have the lowest possible weld pores and inclusions and the smallest possible weld HAZ. Welding of P-91 Material Welding of Grade 91 (9Cr-1Mo-V) chromium-molybdenum steel has presented numerous challenges since its introduction inthe 1970s. The gas tungsten-arc (GTAW) process can produce welds of high quality;
however, manual welding can be expensive and labour intensive, requiring skilled welders with extreme hand-eye coordination and dexterity. Grade 91 productivity can beincreased in either shop or field fabrication by introducing a semiautomatic high deposition metal transfer (HDMT) GTAWwelding process that combines controlled excitation of wire with a hot wire addition. This technique is costeffective and can beused for the entire weld from root to cap while producing high quality welds that industry expects from the GTAW process. With TiP-TiG weld study, it indicates that semiautomatic HDMT GTAW welding process is capable of producing toughness valuescomparable to or exceeding manual GTAW and that the process provides an attractive alternative for welding P91 root and hotpasses or the entire weld from root to cap.Results of this study indicates that semiautomatic HDMT GTAW welding process is capable of producing impact valuescomparable to or exceeding manual GTAWT. The process also provides an attractive alternative for welding P91 root and hotpasses or the entire weld from root to cap. The semiautomatic HDMT GTAW welding process permits an increase in energy(heat input), larger weld puddle and increased deposition rate while still
Fig.7
Fig.8
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providing tempering of the previously deposited weldbeads or layers. TIP-TIG HDMT (HIGH DYNAMIC METAL TRANSFER) FOCUS TIP-TIG HDMT FOCUS is a unique TIP-TIG welding process. Its precision and reliability make the TIPTIG HDMT FOCUS welding process particularly suitable for automatedapplications in combination with linear axles, robots and other guiding systems. Nearly all steels, non-ferrousmetals or galvanized sheets can be welded in one layer with filler material; e.g. CrNi-steels with a material thickness of up to 10 to 12 mm can be welded in single pass without any Joint preparation. Some of the welded examples are listed below. it has resulted in elimination of backing gas in austenitic stainless steel welds using high deposition metal transfer gas tungsten-arc welding(HDMTGTAW) TIP-TIG HDMT FOCUS PROCESS Example • Material: CrNi 8+8mm • Weld current: 500A • Weld speed: 46 cm/min • Wire feed speed: 2,0m/min Details of Welded Samples • Material: CrNi 10+10mm • Weld current: 500A • Weld speed: 32 cm/min • Wire feed speed: 1,8m/min TIP-TIG REDUCED COSTS BY OVER 60%, WHEN COMPARED WITH CONVENTIONAL TIG PROCESS TIP-TIG Cost Comparison The following comparison shows the actual savings calculated on a real stainless-steel welding application comparing conventional TIG and TIP-TIG on a pipe application (2” Sch 80 Stainless) in the 5G position.
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TECH TRENDS
Variable / Results
Units
Conventional TIG
TIP TIG Process
Welding process
GTAW
GTAW
Wire type
ER308L
ER308L
Wire size
mm
2.4
0.9
Wire deposition speed
mm/min
100
1900
Melt off rate
g/h
200
580(3 times)
Deposition efficiency
%
100.00%
100.00%
Deposition rate
g/h
200
580(3 times)
Duty cycle
%
100.00%
100.00%
Final deposition rate
g/h
200
580(3 times)
Argon
Argon
Gas type Flow rate
cfh
30
30
Gas/Wire ratio
cf/g
63.05
23.62(60% Reduction in gas per gm of wire)
The above data shows, the deposition rates approx. 3 times to standard TIG process which reduces the production costs by 60%. Conclusion TIP-TIG is an innovative TIG process and good alternative to standard gas tungsten-arc (GTAW) process. Its versatility and simplicity makes the manual welder to give higher output. The Automated High Deposition Metal Transfer (HDMT) GTAW welding process that combines controlled excitation of wire with a hot wire addition and gives very
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promising results to challenging applications. Plant equipment manufacturing, wherever GTAW is applicable, is possible to be replaced by TIG-TIG process which gives very high output without compromising on quality. The success in P91 welding with TIP-TIG, also increases the application possibility in that area.
References: 1. Paper on ‘ACHIEVING TOUGHNESS IN P91 WELDS FROM ROOT TO CAP USING SEMIAUTOMATIC HIGH DEPOSITION METAL TRANSFER (HDMT) GTAW WELDING PROCESS ‘ by Charles W. “Pat” Patrick 2. Information from TiPTiG USA 3. Information from TiPTiG International AG .
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TECH TRENDS
Reliable testing technology for plastics processing
In plastics processing, only precise temperature control ensures high, consistent product quality. The process is monitored using non-contact, infrared temperature measurement methods based on pyrometers for pinpoint measurements and infrared cameras for overall measurements
In plastics processing where thermal processes play a particularly important role, temperature is the crucial measurement parameter. Only precise temperature control ensures high, consistent product quality. Micro-Epsilon provides suitable measurement technology from a single source for almost any material or polymer.
T
he process is monitored using non-contact, infrared temperature measurement methods based on pyrometers for pinpoint measurements and infrared cameras for overall measurements. Non-contact measurement technology in the plastics processing industry based on modern, infrared measurement systems offers many advantages. Very hot measurement objects, as well as difficult-to-access or rapidly moving objects can be easily detected at extremely fast measurement and response times. Modern, infrared measurement systems from Micro-Epsilon are suitable for a wide range of
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applications, from frozen foods to molten metals. Depending on the product series, they detect a temperature range from -40 °C to +2200 °C. These values have to be determined in real-time and enable, if required, the immediate adaption of process parameters in order to ensure high product quality and to avoid unnecessary rejects. Infrared cameras enable the documentation of temperature behavior over the whole material surface, while pyrometers measure a point. Their advantage is that they are available with different wavelengths, which means temperatures of even very thin plastic films can be determined, where for
example, long-wave thermal imaging cameras are operating at their limits due to the material’s transmissivity. The measuring principle Every body with a temperature above absolute zero of -273.15 °C (= 0 Kelvin) emits electromagnetic radiation proportional to its own temperature on the surface which is the so-called “intrinsic radiation” regardless of whether the object is ice or hot steel. Part of this radiation is infrared radiation and can be used for temperature measurements. This radiation penetrates the atmosphere and is focused by a lens (input optics) in the infrared measurement system
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TECH TRENDS
With blown film extrusion, the temperature of the tubular film must be measured precisely at different points in order to ensure high product quality, consistency and to minimize waste.
onto a detector element, which in turn generates an electrical signal proportional to the radiation. The signal is amplified, digitally processed and converted into an output size proportional to the object temperature. The measured value can be shown on a display or output as an analog signal, which enables easy connection to process control systems. The three most important factors in IR temperature measurement are emissivity, transmissivity and reflection. The emissivity of a body indicates how much radiation it emits compared with an ideal heat radiator which is a black body. The transmissivity is relevant for thin plastic films and varies with the wavelength. It is inversely proportional to the thickness whereas thin material is more permeable than thick plastic films. Optimal temperature measurement is possible at wavelengths where the transmissivity is independent of the thickness, close to zero. Polyethylene, polypropylene, nylon and polystyrene are, for example, IR-impermeable at 3.43µm. The temperatures of these measurement objects can be
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determined using the thermoMETER CTP-3. The temperature range of the thermoMETER CTP-3 extends from 50°C to 400°C. However, polyester, polyurethane, Teflon, FEP and polyamide are impermeable at 7.9µm. Here, the thermoMETER CTP-7 is used, which operates precisely within this wavelength range. Without cooling, this robust thermoMETER provides precise measurement values in ambient temperatures up to 85 °C. With thicker (> 0.4mm) and pigmented films, a wavelength between 8 and 14µm can be selected for temperature measurements. The emissivity is between 0.9 and 0.95. IR temperature sensors of the thermoMETER CT series have a modular design and can be used for a wide variety of applications in noncontact temperature measurement. From low temperatures prevalent in cooling chains or laboratories, to the highest temperatures in hot molten metals and blast furnaces, these IR sensors measure precisely and reliably. Due to their compact design, the temperature sensors can be integrated in applications where installation space is restricted, for example, in machine building, manufacturing of extremely small devices or OEM applications with multiple infrared measuring positions. Fast response times, high precision and high resolution are distinctive features of the thermoMETER product
group. Particularly with temperaturecritical applications, IR sensors from Micro-Epsilon are the preferred choice in order to achieve reliable measurements. A diverse range of applications are possible for temperature monitoring in production processes: Injection molding In the production of injectionmolded plastic parts, thermal imaging cameras enable the monitoring of product quality, particularly with regards to stability and accuracy of fit. The inspection of the cooling process is a critical factor that ensures the material densities within the injection-molded parts are consistent. Inhomogeneous cooling can cause different material densities and can have adverse effects on the material characteristics. Also, incomplete molded parts that remain undetected by a visual inspection are immediately recognized. For monitoring, a component is conveyed directly in front of the thermal imaging camera during the production process using an automatic handling system for removal and storage of components, which modern injection molding systems are normally equipped with. The inline thermography system which is used for component testing is the moldCONTROL thermal imager, which enables fast, continuous and cost-effective quality inspection of
In thermoforming of plastic sheets and films made from thermoplastics, the material is heated in the molding machine until the material is plasticized. When the predefined temperature is achieved, the material is sucked into a predefined mold via a vacuum.
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TECH TRENDS molded plastic parts directly in the processing line. This system solution includes a thermoIMAGER infrared camera, a ready-for-use industrial PC, the moldCONTROL software and a communication interface for machines. The moldCONTROL thermal imager can be installed into existing removal systems and machine control systems at moderate cost. The primary advantages of this inline thermography system are the early recognition of quality fluctuations and, based on the measured values, faster production start-up along with optimal tool temperature adjustment in order to reduce waste. Blown film extrusion With blown film extrusion, the temperature of the tubular film must be measured precisely at different points in order to ensure high product quality, consistency and to minimize waste. The position of the frost line is a decisive factor, which if detected precisely, avoids blocking of the takeoff rollers. Thermoforming In thermoforming of plastic sheets and films made from thermoplastics, the material is heated in the molding machine until the material is plasticized. When a predefined temperature is achieved, the material is sucked into a predefined mold via a vacuum. The heating time depends both on the material itself and on the material surface. Dark plastics, for example, can be heated more quickly than lightcolored plastics, which means reliable temperature control is critical. Otherwise, the temperature would have to be detected in diverse, expensive test runs, which can be avoided using noncontact temperature monitoring. (Injection) Stretch blow-molding This technique is intended for
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(Injection)Stretch blow molding is intended for thermoplastics such as PET, PVC and PP, which are often processed into bottles.
thermoplastics such as PET, PVC and PP, which are often processed into bottles. Hollow plastic parts are used for the production of PET bottles. The preforms are first heated to temperatures between 80°C and 120°C. The plastic material becomes viscous and is clamped into a mold. During the so-called compensation times, the preforms are not heated further and their temperature is compensated for across the entire wall thickness. In the second stage, the actual molding process takes place in a blowing wheel of the stretch blow molder. Finally, the finished molded bottle is cooled with water. In particular, the process where the bottles are heated to a suitable processing temperate must be controlled in order to ensure high quality molding of the preforms. Infrared cameras enable the monitoring of temperature across the entire preform surface. Flat film and sheet extrusion In the extrusion process of flat film and sheets, molten material is pressed through large, slotted nozzles and further processed in a calender, where the extruded parts are cooled down in several steps. Infrared measurement is required at several points in order to control the film temperature and to ensure smooth processing. Therefore overheating, cracks and surface defects become visible. Fast defect detection
is an indispensable instrument that helps to prevent high rejection rates and costs. Summary As decisive factors for quality and smooth production, temperature measurements are vitally important, particularly in plastics processing. Depending on the respective application, temperature can be determined point by point using pyrometers or covering the whole surface area using an infrared camera. The advantages of these systems are fast response times and high precision temperature detection directly in the processing line. This is how infrared temperature measurement helps to minimize waste and its associated high costs. Possible system control errors are determined in real time, enabling fast intervention measures. Micro-Epsilon is a full-service provider that offers suitable measurement technology for almost any material used in the plastics industry. The infrared temperature sensor product range includes both pyrometers and infrared cameras. Depending on the application, these point sensors and infrared cameras can be combined, which enables high standards of quality in the production process. Micro-Epsilon offers crossproduct consulting, sales and support services from a single source.
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HIGH QUALITY FOR YOUR MACHINERY
MGM brake motor main features
VARVEL production lines
• TEFC 3-ph asynchronous brake motor (0.09kW-130kW) • AC 3-ph brake (no rectifier) or DC brake on request • Oversized brake disc for higher brake torque, longer life and reduced maintenance • Fine and easy brake torque adjustment (as standard) • Very quick brake reaction time • Frequent START/STOP cycle applications • Manual brake release (as standard) • Hexagonal hole on non drive end of the shaft for manual rotation • Single speed or two speeds motors • All motors designed for inverter duty
• RS-RT worm gearboxes: 28 to 150 mm centres. One stage worm, helical/worm and double worm. • RD helical gearboxes: 50 to 2300 Nm. Two and three stages. • RN parallel shaft gearboxes: 180 to 3300 Nm. Two and three stages. • RO-RV bevel/helical gearboxes: 180 to 3300 Nm. Three stages. • RG precision planetary gearboxes: 10 to 230 Nm. One and two stages. • VR dry friction speed variators: IEC63 to IEC90 1 to 5 stepless speed range, 300 to 1500 rpm. • VS planetary speed variators: IEC71 to IEC112 1 to 5 stepless speed range, 200 to 1000 rpm.
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MGM-VARVEL Power Transmission Pvt Ltd Ware House No. G3 and G4 • Ground Floor • Indus Valley's Logistic Park • Unit 3 • Mel Ayanambakkam • Vellala Street Chennai - 600 095 • Tamil Nadu, INDIA • Phone: +91 44 64627008 • info@mgmvarvelindia.com • www.mgmvarvelindia.com REGIONAL OFFICE: KOHLI TOWERS • 4th Floor, Dapodi • Near Bharat Petrol Pump • Pune - 411012
TECH TRENDS
Rollon actuators for injection molding
Stone Plastics’ customized 3-axis robot can extract parts to the end of the press, allowing them to put the presses closer together and to bring operator stations for multiple presses into close proximity, to efficiently handle material right at the aisle.
O
ff-the-shelf robots for injection molding parts removal tend to be more expensive and less flexible than those made inhouse. That’s why Stone Plastics & Manufacturing Inc. builds its own. Stone Plastics makes in-house, customizable robots for manufacturing plastic parts, allowing them to monitor and control costs, as well as serve more industries. For linear motion in their robots, the company uses actuators developed by Rollon Group, an Italian company present in India with a direct branch in Bangalore. Here’s a look at the role these actuators play in unloading plastic parts from injection molds.
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Parts removal robots Mainly used for automotive and consumer goods applications, Stone Plastics operates 68 injection molding machines ranging anywhere from 22 to 1.000 tons. They also have roughly 800 unique molds with up to 16 cavities in each. Aside from automotive and consumer goods, Stone Plastics makes plastic parts for applications in other industries such as furniture manufacturing, recreation, construction and appliance manufacturing. Stone Plastics’ customized 3-axis robot with end-of-arm tooling (EOAT) extracts the plastic parts from the molds. The EOAT is equipped with vacuum cups that remove the
finished parts and drop them on a conveyor. Average cycle times for this process range anywhere from 10 to 30 seconds, depending on the application. Using their own custom design also lets Stone Plastics use floor space more efficiently. They can extract parts to the end of the press instead of the traditional side of the press, allowing them to put the presses closer together. This also lets them bring operator stations for multiple presses into close proximity to efficiently handle material right at the aisle. About the actuators Stone Plastics uses three Rollon actuators for their 3-axis robot:
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Linear solutions global provider.
C
M
Y
M
MY
Y
MY
K
ROLLON India Pvt. Ltd. - INDIA 1st oor Regus Gem Business Centre 26/1 Hosur road, Bommanahalli Bangalore 560068, INDIA www.rollonindia.in - info@rollonindia.in
Linear Line
Actuator Line
Telescopic Line
Actuator System Line
Rollon is a global provider of linear motion solutions for several industrial sectors, such as: industrial machines, railway, automation, packaging and logistics, aerospace.
TECH TRENDS
Stone Plastics money in both the long and short run. Chosen primarily for its strong economic value, the S-SMART Z actuator features a sturdy, welldesigned anodized aluminum fixed drive head, as well as a robust moving extruded aluminum profile with a crosssection width of 65 millimeters. This highquality actuator is driven by a steel reinforced polyurethane belt in an omega configuration. Payloads are easily supported by a single profile linear guide rail with two recirculating ball bearing runner blocks.
For more information:
The EOAT is equipped with vacuum cups that remove the finished parts and drop them on a conveyor.
R-SMART 160 SP6 for the X-Axis, R-SMART 120 SP4 for the Y-Axis and the S-SMART 65 SP actuator for the Z-Axis. The SMART linear actuators feature performance characteristics that meets their application requirements, including: • High speed and acceleration • High load capacity • High permissible bending moments • Low friction • Long life • Low noise Rollon’s R-SMART 120 and 160 actuators are a great choice for Stone Plastics’ robots due to their high load capacity and small footprint. The R-SMART achieves these capacities using dual profile rails instead of a single profile rail. Since downtime can be costly, Stone Plastics needed a reliable actuator. After reviewing the technical features, performance characteristics and overall
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capabilities, they decided that Rollon actuators were a natural fit. Another benefit of the high moment capacity is that a cantilevered gantry can be used when space is limited. The Instead of a gantry system, R-SMART can be used in a cantilevered XYZ system. This not only reduces cost from dual X-Axis actuators, but also removes additional complications and price adders such as controls, gearboxes, motors, connection shafts, etc. Using R-SMART as X and Y-Axes saved
ROLLON INDIA Pvt. Ltd. 1st floor, Regus Gem Business Centre 26/1 Hosur road, Bommanahalli Bangalore 560068, INDIA Tel: +91 80 67027066 Fax: +91 80 67027004 info@rollonindia.in www.rollonindia.in
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TECH TRENDS
Simple and safe: Focus on control technology Machine builders need appropriate, customised control concepts in order to meet rising demands on productivity and plant and machine availability. Interaction between the control functions for automation and safety are the key to success. This article focusses on Control Technology and systems, from stand-alone solutions to complete automation
S
impler, more flexible, more productive, more efficient, as the demands on plant and machinery rise, so too does the level of automation. Control technology and systems play a key role here. It processes the digital and analogue signals from the sensors and input devices, sends them to actuators, drives and controls devices and keeps the plant running. The processes required to do this are becoming increasingly complex, the number of relationships within a machine is rising and the level of networking is also growing. This creates additional challenges in terms of handling, and where man-machine interaction is as close as possible, it can help to improve plant availability and therefore increase productivity. Accordingly, safe automation is becoming increasingly important within the whole automation concept. With intelligent, safe control architectures, users have the freedom they need for customised implementation of the safety requirements for design, operating and service concepts, as well as operator regulations. The result is a specific requirement profile based on the machine type, application area and necessary safety concept – depending on the prescribed risk assessment. It may make sense, therefore, to operate existing machine control systems and safety control systems separately or even to merge them within one
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Barrier free safety with Optoelectronic Sensors
joint automation system. Every concept is not equally suitable for all machines. Standardising safety The determining factor when selecting the appropriate safety system is the plant’s function range. By their very nature, standalone machines have fewer safety functions than interlinked machines and do not need an overriding safety function, such as a safety area shutdown. Configurable control systems like PNOZ multi range is particularly suitable for this type of application. One classic application area is series machine building. In this
case, manufacturers are often forced to use prescribed or countryspecific machine control systems. Slight changes are continually needed to the automation concept. Openness is therefore essential. As the Pilz configurable control systems PNOZmulti support all common fieldbus and Ethernet-based communication systems, machine operators can choose the operational control system that best suits their individual needs and don’t need to worry about how safety is connected. Both manufacturers and users benefit from this standardisation of safety, in terms of troubleshooting, machine design and training. Ease of use is one of the strengths of the configurable control systems PNOZmulti. The configurable control systems PNOZmulti are also powerful enough to assume complete machine control on smaller machines. As a result, the machine builder has no need for an additional control system and so can make savings in a range of areas, from hardware costs and space in the control cabinet to procurement and stock holding costs. Safety and automation in one system Increasingly, safety is no longer just dominated by static events, such as the actuation of an emergency stop mechanism or the opening of a guard door, but must be capable of reacting to sometimes multifaceted situations
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TECH TRENDS
or to the results of complex calculations. Dynamic safety concepts, such as different operating modes or torque monitoring based on the position of one or more axes, will continue to find their way into the control architecture in future. Increasingly that requires more complex relationships with the individual elements in the overall process chain. Machine data, whether for automation or safety – must be capable of being processed together. The trend is for automation and safety functions to use a common control architecture or even to functionally merge the two areas that have previously always been separate. Hybrid designs are catching on, especially in distributed systems, in order to minimise cabling complexity and interface problems. Machine tools are an example, Safe CNC or motion controllers record safety-related information such as linear speed, rotational speed or standstill at the various axes directly via their integrated encoder systems, passing the information on to safety control systems for safe evaluation. In this case they not only process local safety functions, but also record and forward signals, for monitoring end positions for example. Just one common periphery system is needed for the important control-related process signals as automation I/Os and the I/Os for the safety functions. Thanks to the openness of the safety control system, additional encoder systems, interface problems or adapter solutions are consigned to the past. Here Pilz can offer the control systems PSSuniversal multi. These continue the philosophy of the configurable control systems and
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Solution for every Application
can implement local safety functions as well as recording and forwarding periphery signals. The control systems PSSuniversal PLC illustrate how great the synergies can be for visualisation, diagnostics, servicing, maintenance work and engineering when functional and safety-related parts of a machine control system can be considered together. Distributing intelligence Both PSSuniversal multi and PSSuniversal PLC are control systems in the automation system PSS 4000 from Pilz. The central idea of PSS 4000 is to merge automation and safety. Process or control data, failsafe data and diagnostic information are exchanged and synchronised via the Ethernetbased SafetyNET p. For the control function, therefore, it makes no difference where the respective program section is processed. Instead of a centralised control system, a user program distributed in runtime is made available to the user within a centralised project. All network subscribers are configured, programmed and diagnosed this way. So for all control tasks, the user maintains a centralised view of distributed systems. If the intelligence is distributed in the machine components, the benefits
can be seen in greater availability due to local error reactions and higher productivity as a result of shorter reaction times across the whole system. Dividing the intelligence into smaller machine components also leads to improved scalability. Such multi-master automation structures result in largely standalone cell control systems, which can interact within the network. So PSS 4000 enables the mechatronic approach to be transferred to the control level, which is a key step towards Industry 4.0. Plants can be broken down into manageable, independently functioning units. As a result, the cost of engineering, commissioning and maintenance is significantly reduced. If plants are thought out and designed mechatronically, the system and hardware can be developed in parallel. To date, software development is only started once the machine specification has been established. Subsequent changes or expansions to functions are very difficult retrospectively because the program as it stands accesses the hardware directly. The degree of standardisation of elements of plant and machinery also rises, allowing them to be adapted rapidly and flexibly to changing customer requirements.
For more information, Pilz India, Website: www.pilz.de
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TBD HS: Programmable System for noncontact high speed tool breakage detection
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ndustrial realities, where productivity represents the priority to achieve, aim to implement tool measurement solutions, which prove to be quick, accurate and reliable. Aware of such need and willing to develop an application that could avoid affecting production efficiency, Marposs presented TBD, the Tool Breakage Detector, a time-saving laser-based solution for broken tool detection on machine. TBD on milling machines and machining centres permits to keep under control the process, thanks to a very short tool checking cycle. Fast and reliable detection achievable by the TBD allows to reduce production time and to avoid expensive work-pieces scrap due to wrong cutting process by damaged or broken tools. All functionality is contained within the TBD unit compact housing, which can be mounted outside the machine area, saving space on the table. It is possible to choose among different working modes, which endow TBD with a great flexibility. Switching the power to the maximum gives TBD the chance to recognize a tool placed at a longer distance (up to 2 meters), with a standard capability to check the breakage. If a smaller tolerance is required, the reduced power can be set obtaining a smaller beam. Furthermore, an user can choose the filtering level of the signal. In fact, during the checking cycle, some coolant drops could interrupt the beam or coolant stuck on the tool could create variation in the signal received. Setting “Hi Filter” makes the software of the TBD more restrictive in order to give the more reliable response. On the other hand, choosing “Low Filter” TBD responds in a faster way, as the filter is less severe.
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Lastly, it is possible to choose the appropriate range of spindle speed, up to 5000 rpm. The new TBD HS Marposs S.p.A. has recently introduced the new TBD HS, High Speed, on its wide range of products for tool checking on milling machines and machining centers. The new TBD HS is a programmable system for non-contact checking hi-speed tools, particularly committed to those applications where there is the need for hi-speed spindles, up to 80.000 rpm. Thanks to its rotary switch selector, the TBD HS is able to recognize the tool in two different ways, depending on the actual rotational speed, thus minimizing cycle times, generally crucial in this kind of process. Selecting “Quick Recognition”, the tool checking is performed for 10.000 rpm spindle speed and its multiples; on the other hand, it is possible to choose “Hybrid Recognition” if the speed is 1.000 rpm and its multiples or 10.000 rpm and its multiples. With a reflective, clean tool an impressive 150 msec checking time is achieved, approximately half the time compared to the standard TBD.
High spindle speeds and small tool dimensions lead to the need for a fine adjustment for positioning the TBD HS in a very precise way: that is the reason why an effective system has been designed to make accurate and easy the searching procedure of the tool verification position. Once TBD installed and tool approximately pointed, now is even more quick and simple to optimize the laser beam and to find the checking position. The tool breakage detection performed by the TBD HS is improved by the presence (upon request) of a blower for cleaning the receiver glass: taking advantage of the usual standard inlet, both in terms of air flow and pressure, it has been developed a solution able to protect the glass from swarf and scraps without increasing the air consumption. Moreover, when the conditions are particularly harsh because of the aggressive presence of shavings, there is the chance to substitute the standard protection glass with one in sapphire crystal: being 9 out of 10 its hardness degree on the Mohs scale, this kind of protection lets the receiver performance always at its maximum, no more damaged by the extreme machine conditions.
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TECH TRENDS
ROUNDO wCNC4 - a technologically advanced CNC for ultimate precision
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OUNDO is a wellknown worldwide leader in designing and manufacturing of section rolls and plate bending machines, with over 16,000 machines installed worldwide since 1964. From the beginning, we have steadily developed and enhanced our systems, delivering thousands of bending machines equipped with the most technologically advanced CNC as well as providing CNC retrofitting for the machines already in the market. ROUNDO wCNC allows you to control not only the rotation and positioning of the rolls but also provides a wider range of possibilities thus involving side functions of the machine itself, from standard to tailored models. In plate bending machines, this implies, among others functions; drop end operation, crowing effect from the support rolls, lifting roll,
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SWEDISH DESIGN, ITALIAN ENGINEERING
ejection device, infeed and outfeed systems, tilting of the top roll, side and top supports. Regarding section bending machines additional axes may include, guide roll units in all their directions, pressure adjustment of pushing/pulling device, calibration and pitch of the spiralling support, mandrel and turning equipment, and laser measuring device for a realtime bending radius regulation. In fact, with ROUNDO wCNC, a higher degree of precision can be achieved since the factors affecting the final bending result are already integrated into the software. These advanced functionalities like speed compensation, acceleration and deceleration ramps, roll parallelism,
operating pressure and interpolation function for smooth transitions when bending complex shapes with multiple radii provide the level of control and accuracy complex bending requires. One of the most important features is that the software is prepared to interface with industrial robots. While loading automatically plates from stacks, the CNC is able to read the barcode of each specific plate and change automatically to the corresponding program, which increases manufacturing productivity and quality by automating the whole process. In addition, ROUNDO CNC offers highest versatility by offering an automatic compensation for variation in plate thickness and yield point, adjusting the parameters of the program according to the different dimensions and values. One-step ahead with the new ROUNDO wCNC4 ROUNDO’s new wCNC4 makes operating CNC machines easy and efficient by combining ROUNDO software with an updated graphic and futureproof hardware. We offer an extensive range of parts solutions ensuring constant availability as well as an incredible network to deliver items as quick as possible. The new ROUNDO wCNC4 runs under Microsoft Windows 64-bit Operating System installed on an industrial Siemens PC terminal. The PC communicates with a Siemens PLC through a CAN field bus system, which ensures high-speed data transfer rates and reliability. All CNC bending programs, as well
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TECH TRENDS as language support and machine dependant constants are stored in databases on the hard drive. Therefore, there are virtually no limits to the number of programs that can be stored. It is also possible to import DXF and the software can automatically calculate the bending program. Our new user-friendly interface, easy-to-operate and learn, is suitable for new operators, since previous experience is not required. Based on the same working principles and instructions as previous CNC versions, it enables existing ROUNDO user’s a fairly straightforward operation. Ultimately, all ROUNDO machines equipped with wCNC4 are prepared for online teleassistance; through a router device connected to the network, our engineer can connect
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to a successful production of rolled parts and to help users get the most from their machines. Get in contact with ROUNDO by visiting www.roundo.com Roundo is a division of Faccin SpA Group that combines a number of leading brands – Faccin, Boldrini and Roundo – in plate rolling, profile bending and dished-heads manufacturing, all united under one roof and offering a wide range of high-quality options available in the metal forming market. remotely with your machine at any time whenever assistance is needed. Each ROUNDO CNC system’s upgrade, has been carefully designed with the purpose of providing an easy operation for production continuity and meeting our customers’ needs. The new ROUNDO wCNC4 is key
For further information regarding Roundo’s sister brands visit www.faccin.com and www.boldrini.com
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Anyone can be a grinding expert with StuderTechnology Swiss cylindrical grinding specialist STUDER called on grinding experts to compete against the StuderTechnology computer. Seventy specialists took up the challenge. Each had the same grinding task: Six criteria had to be fulfilled for an optimum grinding result. The result? Only eleven percent of the experts achieved optimum values at the first attempt. The StuderTechnology software achieved 100 percent and thus sets new standards in cylindrical grinding.
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everal hundred parameters of a grinding machine determine the machining process for cylindrical grinding. A complex process, which is the preserve of absolute specialists. Or maybe not? The StuderTechnology computer breaks with this opinion, and also breaks records when it comes to grinding. Explained in simple terms, the software automatically determines all necessary data for cylindrical grinding. With just a few inputs the program calculates the production goal and grinds perfectly and with maximum feed at first attempt. “For 13 years I knew that as a turner I would never be able to grind, the process was too demanding. I was proved wrong. Thanks to StuderTechnology we can now grind complex parts. And bear in mind that we had no employees who could grind. It was a bold decision to invest in the STUDER S33 machine with StuderTechnology, but it was the best decision we have every made”,
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Michael Jauer, CEO of Drehtech AG in Herzogenbuchsee (CH) is still passionate today. 107 years of knowhow StuderTechnology helps to radically facilitate the operation of cylindrical grinding machines. Component quality, unit costs, machining time, energy efficiency, in short: all key production factors benefit enormously. What makes this software so unique? Its history! It incorporates 107 years of grinding experience. It combines formulas from grinding technology, empirical data and many years of expertise. The program contains data from countless grinding tests, in which the best machining strategy has been determined for a wide variety of components. StuderTechnology takes recourse to these values depending on the specific application and precisely applies them. Imagine a modern camera: You can select automatic programs for different
lighting and shooting situations on the dial. These result in optimum images in every situation. And of course you can also choose your own settings. StuderTechnology works in a similar way. Up to 50 percent shorter machining time With StuderTechnology you no longer have to be a grinding expert. It is incredibly easy to operate. “In principle, as a production specialist I need to know which parameters are decisive. The tolerances are crucial, on the one hand, and the surfaces on the other. I provide the grinding wheel specifications, the workpiece material and hardness, and decide whether the focus should be on rapid feed or a good surface. On the basis of these values the software suggests the cutting sequence and cutting values. In the past I have always directly adopted the recommendations made by StuderTechnology.
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Our safety consultants go the extra mile; Our safety consultants go the extra mile; they consult and implement! Pilz Services. they consult and implement! Pilz Services. Pilz Services for Machinery Safety are international and customized. Our service professionPilzprovide Services for Machinery are international customized. Our sectors. service professionals global support inSafety all matters of functionaland safety in all industry From Risk als provide global support in all matters of functional safety in all industry sectors. FromofRisk Assessment to Safety Design to CE Marking. Profit from our high level of knowledge naAssessment to Safety Design to CE Profi t from ourtechnical high levelmachinery of knowledge national regulations and standards! We Marking. reduce risk, implement safetyofand tional regulations and standards! We reduce risk, implement technical machinery safety and take responsibility with the certification services we provide. take responsibility with the certification services we provide. Further information about Pilz Services: www.pilz.com + Webcode 0427 Further information about Pilz Services: www.pilz.com + Webcode 0427 Pilz India Pvt. Ltd. 6th Floor, ‘CYBERNEX’, Shankar Sheth Road, Swargate, Pune - 411 042. Tel.: +91 (0) 20 49221100/101/102, Email: info@pilz.in, marketing@pilz.in, Web: www.pilz.in
TECH TRENDS This has always worked, from the very first workpiece, without any rejects”, explains Marcel Wagner, Production Manager at Drehtech AG. The individual times can be drastically reduced. The grinding times alone are generally reduced by 25-50%. But set-up, programming and documentation times are also reduced by using the software. The operator no longer has to laboriously try to find the optimum value. The optimization time is eliminated in most cases. If you use the software consistently, the costs per part are considerably reduced. Or in other words - the production volume can be practically doubled with one and the same machine. As a welcome side effect the energy consumption is also positively influenced, which is why StuderTechnology has been awarded the “Bluecompetence” label. Excellent solution StuderTechnology has impressed experts since its launch. This innovation won the Prodex Award in 2012 and the INTEC Award in 2013. “The software is exceptionally quick and supports the process so effectively that at best I only need to individually fine tune the grinding parameters suggested by the program”, explains Stefan Köhler, Master Craftsman and Grinding Division Manager at Pabst Komponen-
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tenfertigung GmbH. And what are the disadvantages of this unique STUDER solution? “Grinders are cautious souls and take a careful approach to machining. StuderTechnology goes all out”, explains Daniel Zürcher, Customer Center Training Manager at Fritz Studer AG. “So to completely rely on the software takes some willpower, but it pays off every time”, he knows from his own experience. Function in detail A workpiece drawing or work instruction is always provided as the starting point. This shows the dimensional, form, position and surface tolerances. The user is repeatedly faced with the question of how he must set the machine, in order to fulfill the requirements. To be as quick as possible? Or as precise as possible? He must also include material and hardness, as well as abrasive and cooling lubricant, in his decision. From these variables he derives his setting values, which are shaped by personal experience, and thus his production goal. StuderTechnology suggests such production goals. The “Normal grinding” production goal stands for applications in the tolerance range ~ H5/h5 and surface quality ~ Ra0.3. The production goal for increased removal capacity can be used for pregrinding operations
in particular. The program provides two further production goals for higher precision or higher surface quality. You can rarely achieve the optimum grinding result without support. A great advantage of StuderTechnology is that it takes account of the machine characteristics and the configuration of the grinding cycles. Grinding wheels and dressing tools can be used for much longer, as abrasive is not removed unnecessarily, which in turn results in less wear. Conclusion: STUDER – “The Art of Grinding.” Grinding is an exacting science. StuderTechnology provides companies with a tool which anyone can use for grinding. It also offers experts targeted support. Thanks to the new teach-in function, operators can save their own programs. The workpiece boasts better roundness and surface roughness. Good quality and a quick, stable process are achieved at first attempt, independently of the operator. Through the reduction of error costs, shorter grinding times, lower tool costs and the elimination of complicated calculations, productivity can often be increased by 50 percent. “The STUDER specialists told us that StuderTechnology would be of enormous support to us in setting up and programming the machine. We were skeptical, as promises are easy to make. But everything that STUDER promised us was true. Perhaps even more so, which was really impressive”, acknowledges Marcel Wagner.
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TECH TRENDS
EMAG eldec induction technology Perfect heating and hardening solutions for electric motor construction
Integral MIND hardening systems from eldec guarantee an absolutely uniform hardness pattern when processing gear wheels or rotor shafts.
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he e-boom is imminent. For example, the Center of Automotive Management (CAM) estimates that as early as 2025, around 15 percent of all new cars will have an electric drive. However, the slowly increasing e-motor volumes are already challenging production planners today. In many areas of application, they have to establish new production processes with which the components of the electric motors can be manufactured fast and reliably - an ongoing process in which the induction specialists from eldec are often involved. For example, induction heating’s full potential can be seen when heating a motor housing for joining, preheating rotor shafts before welding or hardening gear wheels. The process is faster, more precise and more reliable than any alternatives.
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In addition, it can be easily integrated into any production environment. Induction is a benefit for everybody involved High volumes, high precision, flexible production - these keywords have been describing everyday life in automotive engineering for decades. And, of course, they also provide the framework for the construction of electric motors. However, many electric cars are currently still produced in quantities that are hardly comparable with the usual figures in the automotive industry. The question is therefore: Which technology can be used to establish highly efficient and safe processes for much larger quantities? It’s no coincidence that the answer often includes eldec’s induction technology , as Jens Giering from eldec explains: “There are a large
number of components in the electric motor, such as rotors, gear wheels or the stator, which are heated before joining or welding or which have to undergo a hardening process. For these applications, induction is the ideal technology.” Joining: Accurate heating protects the component The example of joining (shrink fitting) illustrates how this looks in detail. In the production of electric motors, this process is ideal for creating an interference-fit connection between two components. For example, a rotor sheet stack could be heated to a temperature of 180 to 220 degrees Celsius by induction, and the rotor shaft can then be inserted into the rotor plate stack with little force. It is important that the rotor is not damaged
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TECH TRENDS in any way during heating and that no decolorizationof the metallic parts due to temperature takes place;therefore, a precise temperature is important. The ECO LINE generator from eldec plays a decisive role in this, with a generator output of 70 kW as an energy source for induction heating. The generator can be customized to best fit the individual tasks.. The frequency, power and field characterization of the electromagnetic field is then adapted to the workpiece. Only a precisely defined areaof the workpiece is actually heated between 180 and 220 degrees Celsius - and this to an equally precisely defined degree. In addition, there is a demand for process speed with many components. In the case of the rotor plate stack, the heating time lasts only 90 seconds. Incidentally, induction technology is also used in a similar way when heating a motor housing to join the stator or when heating gear wheels for joining to shafts. A decisive quality is always the fact that our technology can be easily integrated into larger, more complex production systems. For this purpose, we can customize the equipment from the oscillating circuit via the generator control system - which also includes the interfaces to the customer’s main cell controller or technology - to single or multiple outputs,” adds Giering. Hardening: Perfectly integrated into the production flow eldec’s integrated MIND hardening
well with preceding and subsequent machining steps. For this reason, the system is always available as a hand-loaded stand-alone solution or as a hardening cell with linear cycle capability, which can be loaded by robot or a gantry. The hardening machine is then an integral part of the production process,”confirms Giering.
EMAG eldec will be exhibiting an induction hardening solution for rotor shafts based on the VLC 100 IH at the EMO 2017. The VLC 100 IH combines EMAG’s pick-up automation with EMAG eldec’s induction technology for fast hardening processes in electric motor construction.
machines with their main components basic machine, energy source, inductor, coolant system and automation are of great interest to users in the construction of electric motors. By using different frequencies, the integrated system guarantees a hardness pattern according to customer requirements, on parts like gear wheels or rotor shafts for example. The heating takes place in the desired hardness range and lasts only two to three seconds for the gear wheel and 1.3 seconds for the rotor shaft. The key factor here is that the MIND machine is modularly designed depending on the workpiece dimensions and the desired hardness profile - eldec’s equipment works
Enquiries from the construction of electric motors are increasing Two final examples show how variable the eldec technology can be used in electric motor construction with an ECO LINE generator from eldec with an output of 30 kW: heating the entire stator to a temperature of 110 to 130 degrees Celsius before impregnation process of motor winding and Induction preheating for welding - for parts such as rotor shafts - Weld preheating is important from any production processes because it effectively prevents cracking of the component at high welding temperatures. As expected, due to the rise of electromobility the number of enquiries from the electric motor industry is increasing almost monthly. At the same time, our technology is already being used in a wide range of applications in the industry,” says Giering. We are ideally prepared for this development because we have the experience to heat, harden or anneal complex components. In the end, induction provides the customer with a highly efficient and safe production process.” For more information, Website: www.emag.com
ECO LINE from eldec: The energy source for induction heating is individually configured.
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Stefan Tzschupke, Head of Business Development Generators bei EMAG eldec
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Shavo Technologies Pvt. Ltd. 29/2 Kharadi, Off Pune Nagar Road, Old Kharadi Mundhwa Road, Pune: 411 014 Tel. No.: +(91) (0) 7030938211, 7410004817, Fax No.: +(91) (080) 28395963 Email: shavogroup@vsnl.com | Website : www.shavogroup.com
TECH TRENDS
Augmented reality: The future of field service Phillips Machine Tools India is now utilizing the potential of augmented reality technology to improve training to its worldwide team of field service engineers, including initial training of new engineers and supporting seasoned engineers, while also directly supporting customers working on their own equipment By David Harris & Billy Hackett
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he current challenge of training and supporting field service engineers is a perfect storm of increasing equipment complexities and a younger, less experienced workforce. Phillips Corporation was founded by Albert Phillips in 1961 and was one of the original distributors for Haas Automation. Phillips now has more than 400 employees covering the territory from southern New Jersey south to the Florida border and west to Oklahoma, as well as the entire country of India. Phillips employs more than 100 field service engineers servicing equipment on site at customers’ locations across these locations. More recently, Phillips has established two training facilities for field service engineers, one in Knoxville, Tenn., and another in Pune, India. Phillips has plans to meet the challenge of providing an everincreasing competency development platform for all of their field service engineers. The challenge: Provide the most effective service in the least amount of time Phillips’ training and support centers are hubs of knowledge faced with a constant challenge of seeing what is happening in the field today, with a variety of machines and customers, and then properly advising engineers and customers in real time as to how a machine can be serviced. Phillips understood that augmented reality technology had the potential to reduce machine downtime by reducing the need for onsite service visits and making the necessary visits more effective. AR can allow Phillips to directly see a machine in need of service and allow Phillips’ technicians to instantly provide live guidance (through text and visual aids), resolving issues in far less time, even with less experienced engineers or customers. Augmented reality as a key part of the solution Having studied all the AR options available in the market, it was clear to Phillips that no existing AR/VR program had all the functionality Phillips required until we were introduced to SimInsights, an award-winning software and
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services company based in Lake Forest, Calif. SimInsights develops education and business software by leveraging unique skills in software, math, simulation, visualization, and design. SimInsights transforms training, sales, service, production, and design by leveraging virtual and augmented reality, simulation, sensing, artificial intelligence, and machine learning across the totality of employee, customer, and product life cycles. One of the innovative functionalities in Phillips Vision by SimInsights is the ability to define scripted procedures with text and images that can be downloaded into devices and wearables, such as smart glasses, and used offline when there is no phone signal or WiFi connectivity. The concept was introduced and field tested at the Smartforce Student Summit at IMTS 2018, where the idea was proven effective by utilizing a Haas simulator with students downloading a program, editing that program, setting the work coordinates and tool length offsets and verifying the program in graphics mode. With operations at opposite ends of the earth, Phillips Corporation is excited to continue to explore the possibilities of what augmented and virtual reality technology has to offer in educating field service technicians, providing real-time, on-site service applications that create a positive ROI. Phillips Corporation will display this new technology at IMTEX in Bangalore, India, in January 2019. www.PhillipsCorp.in
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TNC 640 – The new High-End Control for Milling and Turning Operations The new TNC 640: for the first time, milling and turning are combined in one TNC. Now users can switch as desired between milling and turning—within the same NC program. Switchover is independent of the machine kinematics. It automatically takes the respective operating mode into account and without any additional action.This new simplicity is complemented by dialog-guided plain language programming, the optimized user interface, powerful programming aids as well as comprehensive cycle packets taken from amply field-proven HEIDENHAIN controls into the new TNC 640.
HEIDENHAIN OPTICS & ELECTRONICS INDIA PRIVATE LIMITED
Angle Encoders
Linear Encoders
Chennai 600031, India
Contouring Controls
phone +91 44 3023 4000
Position Displays
Length Gauges
www.heidenhain.in
Rotary Encoders
GET A GRIP WITH NINJA® GLOVES When workers cannot grasp objects securely, especially those that are wet or oily, the objects may slide through their hands and result in injuries or damaged products. Thus, a good grip is extremely critical for most mechanical jobs. Grips also differ from glove to glove. Wearing the right glove for the right application is key when it comes to hand safety. For this reason, it is important to know the functional differences in different types of glove coatings: • • • • • •
Flat Nitrile is excellent for dry grip Foam Nitrile offers good overall grip PU, or Polyurethane, delivers good overall grip PVC has good overall grip Latex gives excellent dry and good wet grip Neoprene is good for dry and wet grip
combines the benefits of all the above coatings. The micropores within the coating absorb the surface liquids to provide excellent oil and good wet grip. Gloves with NFT™ are lightweight, breathable, comfortable, durable and feel like second skin. The NFT™ technology has been rigorously engineered to deliver outstanding grip, abrasion resistance and dexterity for precision handling in oily and greasy environments.
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Taming power quality is now child's play
When you use DigiVolt Stabilizers, Tranquil Ultra Isolation Transformers and Powercon Power Conditioners from Unity Controls, power quality is under total control and would no more hamper your production and product quality. These silent sentinels protect your sophisticated, high precision production equipment from the ill-effects of voltage, spikes, surges, transients, sags, noise and harmonics affecting AC power lines. Thus ensuring continuous uptime and enhanced productivity and consistent quality.
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PRODUCTS SHOWCASE
PRODUCT SHOWCASE KING CUT PRO – The Large Gantry Type CNC Cutting Machine Ador’s KING CUT PRO is a CNC portal cutting machine which is very precise and reliable. The machine has one head for plasma sheet metal cutting & one head for flame cutting of sheet metal with a dual side longitudinal drive with AC motors. The standard equipment comes with a basic machine package with CNC controller, one torch, central gas diffusion with manometers and a remote flame ignition. The following equipment are supplied as required by the customer: Additional Equipment: • Plasma power source KJELBERG with machine torch • Programming software MOST 2D • Support table for sheet metal with segment extraction system • Extraction-filter system • Laser position indicator for determining the cutting point Optional : • Extension of the longitudinal rail • Additional cutting head
For Product Enquiry Contact Ador Welding Limited Akurdi Chowk, Chinchwad, Pune 411 019 Tel.: 020- 4070 6000 Email: cmo@adorians.com Web: www.adorwelding.com
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The CNC Controller – Phantom: The Phantom brings you the performance of a cutting edge CNC that is built on more than 40 years of experience in the motion control and cutting industries. This controller is designed for multiple axis cutting machines and features the latest advances in CNC technology on a proven platform engineered to increase productivity, reduce costs and enhance profitability. The software provides flexibility, ease of operation and technologies that put Ador’s experience and expertise in your operator’s hands, resulting in extremely good cut quality and high productivity. The Phantom can operate any cutting machine and interface with virtually all plasma systems. Following are its standard features: Bright touch screen interface, Touch screen interactive display, Expandable shape library, True multi-tasking environment, Fast Dxt file conversion, Go to(Job interrupt), Quick plate alignment, and Monitor & track consumables. Advanced Plasma Process Control (Plasma Process Wizard) is available as optional extra. Ador offers costsaving height control unit for simple plasma cutting applications. The KHC1 system provides all the essential functions that are needed for good cuts and optimum utilization of work-piece.
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PRODUCTS SHOWCASE
Steady Volt Servo Voltage Stabilizers Frequent voltage variations are a menace that can damage electronic components like power supplies, drives, PLCs, controllers, etc. Their effects are widely felt in CNC, printing and textile machines as well as laboratory, data processing, medical & telecommunication equipment. Frequent breakdowns of such machines are costly to repair. This apart, the downtime and frequent interruptions in operation brings substantial loss of revenue. Steady Volt from Unity Controls is a state-of-the-art Voltage Stabilizer designed to protect such equipment from voltage variations and its ill-effects.
For Product Enquiry Contact Unity Controls Pvt. Ltd 405, Sapphire Arcade, 42 M.G. Road, Ghatkopar (E), Mumbai 400 077 Phone: 022- 2501 3832 / 33 E-mail: sales@unitycontrols.in Web: www.unitycontrols.in
Following are some of its unique features: • Intelligent microprocessor-based system(available in new digital models) • Digital interface with large LCD display and keypad • Auto re-start, adjustable output voltage, trip bypass, fault list • No hunting, oscillation and noise generation • Innovative transformer design to minimize power loss • Constant output voltage across a wide input voltage range • Single phasing prevention, surge suppressor and EMI / RFI filter With the best-in-class response time and correction rates, Steady Volt offers improved power quality and greater energy efficiency, thereby saving the cost of breakdowns and energy utilization. Apart from protecting your equipment from damage, Steady Volt also saves energy during continuous operations.
The new Gast 86/87R Series of oil-less rocking piston compressors & vacuum pumps While other manufacturers have been busy selling rocking piston compressors that produce a lot of noise and less-than-ideal pressure, Gast has been quietly setting the new standard by re-engineering our oil-less rocking piston from the ground up. The result is a unit that delivers quieter performance, higher pressure, a longer life and greater application flexibility. The sleek, new 86/87R Series is not just another pretty product. It’s beauty runs deep as it performs in ways not yet seen in the industry. The patented crossover chamber design regulates and controls airflow to dampen sound and optimize performance, while delivering a wide range of pressure level options. Because the 86/87R Series can easily retrofit into an existing footprint, it’s also a smart, flexible solution for a wide range of markets and applications, viz. Environmental, General industrial, medical, printing & packaging, food and beverage, transportation, laboratory, and material handling.
For Product Enquiry Contact Shavo Technologies Pvt. Ltd. Shavo House, S.No.21A/10B, Plot No,394 South Main Road, Hotel Cozy Inn Chowk Koregaon Park, Pune - 4112 001 Phoned: 020-2615 9641 Email: shavogroup@vsnl.com
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Designed to performs : “When we set out to re-engineer our rocking piston compressor, we aimed to do more than just increase pressure. We set out to dramatically reduce sound, enhance flow, create a standard footprint for easy retrofit anywhere in the world and improve the compressor’s aesthetics,” says Gast. The inherent design of rocking piston technology makes it the optimal choice for applications requiring high pressure or vacuum and air flow in a small package. The flexible cup is made with superior materials and mounted on top of the connecting rod, creating vacuum or pressure while maintaining a tight seal against the cylinder walls in a rocking motion. The forgiving design has fewer components, causes less friction and has a low exhaust temperature, for greater reliability and durability for the life of the product. Despite it’s small size, the versatility of 86/87R means this is the right product to deliver quality air solutions.
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Low Noise Type-S Series Specification: FSWS / FDWS / FSVS / FDVS Features 1. Lower Noise Optimum design of recirculation path can absorb noise from impact of balls to reduce noise level 5~10 dBA, comparing with general series. 2. Quality Tone The materials of recirculation structure made from composite materials will keep low audio frequency and supple. For Product Enquiry Contact Superslides & Ballscrews Co. India Pvt Ltd SUPERSLIDES HOUSE, A-774 T.T.C Industrial Estate, MIDC, Firebrigade Road, Off Thane- Belapur Road, Koparkhairne, Navimumbai-400 701 (INDIA) Tel.: 022-4935 5555 (40 Lines), Fax: 022-4935 5556 E-mail: sales@superslides.in / info@superslides.in Website: www.superslides.in
3. Low Vibration and Smooth Operation The recirculation path adapts tangency design that reduces impact force form balls, for the reason that the vibration of nut is smoothly. Application: CNC Machinery / Industry Machinery / Semi-Conductor Equipment
Electrical Safety for Power Supplies! Reliable Insulation Surveillance in IT Networks
For Product Enquiry Contact DOLD Electric India Pvt Ltd (100% Subsidiary of E.DOLD & Sohne Kg - Germany)
B – 3 Vishranti Heritage, Gotri Road, Vadodara – 390 021 Call: +91 990 9001585 Website: www.dold.in
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The demand for the availability of machines and plants in the region of factory machinery and process technology is constantly increasing. The requirement for this is a functioning and reliable power supply. Unexpected insulation faults in the plants can lead to unwanted supply disruptions culminating in damages to persons and property. Therefore, insulation surveillance equipment in IT systems is required. The insulation monitor RN 5897 from the VARIMETER IMD series from DOLD was specifically developed for use in modern power supplies. These are often comprised of converters, thyristor regulators, and direct current components. Through EMV interference suppression measures, high leakage capacitance onto the ground is present. The RN 5897 is suitable for system leakage capacitance up to 1000 µF as well as for voltages up to DC/AC 300 V. Using an additional ballast unit, it is possible to use the system with voltages reaching up to AC 760 V and DC 1000 V. As well as an adjustable alarm threshold, the insulation monitors also enable a configurable warning signal. A multicoloured LCD screen constantly updates stating the current insulation value. The insulation monitors guarantee additional surveillance over current-free networks. A selective earth fault detection of L+ and L- enables quick fault localisation. The insulation monitors will also be used in USV facilities, photovoltaic facilities, mobile generators and so forth.
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PRODUCTS SHOWCASE
Safety in grey Same quality – value enhanced
For Product Enquiry Contact Elesa and Ganter India Pvt. Ltd. A-54, Sector - 83, Noida 201 305 (U.P.) INDIA Tel. +91 120 472 6666 Fax +91 120 472 6600 Email: info@elesaganter-india.com Web: www.elesa-ganter.in
Elesa+Ganter always strive to be attentive and adhere to customer needs. CFSW. hinges with built-in safety multiple switch and the complementary CFMW. hinges, already available in black colour, have also been introduced in grey RAL 7040 (C33). This particular grey tonality has been chosen from the R&D department to offer an alternative for designers. Keeping a consistent colour match between components can be important, especially when using aluminium structures. Both colour schemes share the same quality, mechanical features and reliability. • Safety switches: different combinations of contacts with positive opening. Approved by IMQ and UL. • Double insulation: thanks to the SUPER-technopolymer housing, the hinge guarantees the double insulation of the internal circuits, therefore there is no need of grounding connection. • High mechanical strength: life-span over 1 million operating cycles. • Corrosion resistance: protection class IP67 withstanding water jets washings. • Easy installation on different types of profile systems with or without slots. • Quick assembly by means of 4 screws (front or back side). • Tamper-proof thanks to the special covers of the mounting screws. The CFSW., coupled with its complementary mechanical hinge CFMW. represents a complete system combining safety and style.
Nexgen Refrigerated Air Dryers
For Product Enquiry Contact GEM Equipments (P) Ltd. SF No.103, Avinashi Road, Arasur, Coimbatore 641 407 Phone: 0422-2363800 / Email: sales@gemindia.com
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The Nexgen Refrigerated Air Dryers from Gem Equipment are known for engineering excellence, innovation and reliability.The heat exchangers are designed to provide worry-free, highly efficient heat transfer whether you are processing simple fluids, viscous solu8tions, or particulates. They feature honey comb construction of aluminium fins, true cross-flow for greater effective temperature differences, non-clogging larger cross-sectional area for air flow, integral air-air and air-refrigerant exchanges, with stainless steel demister moisture separator, robust non-corrosive grade aluminium, and larger heat transfer area for higher efficiency. The rugged electronic panels display both inlet and dew point temperatures. They incorporate a Tripper module with alarm for compressed high discharge pressure, compressed low suction pressure, expansion valve malfunction, auto drain valve function and fan motor cycling. Introduction of speed control is one of the major developments towards the optimization of refrigeration systems based on average load. For periods of high cooling demand, the compressor speed can be increased which results in a higher refrigerant flow and thus higher cooling capacity and vice versa during periods of low cooling demand. Compressed air purification equipment must deliver uncompromising performance and reliability while providing the right balance of air quality with the lowest cost of operation. As a quality-centric group, Gem ensures that its dryers are test at each stage of assembly as per ISO 7183 or relevant standards. It maintains stringent engineering practices throughout the production process to achieve higher reliability. Gem’s state-of-the-art ISO 9001-23008 certified facility is equipped with dedicated men and machines to chisel out products of impeccable quality and reliability.
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Magnetic safety switch – PSENmag, now also as a stainless steel variant
The non-contact, magnetic safety switch PSENmag in the stainless steel variant enables safe gate and position monitoring under harsh conditions.
For Product Enquiry Contact Pilz lndia Pvt Ltd 6th Floor, ‘Cybernex’, Shankar Seth Road, Swargate, Pune - 411042 India Tel: +91 20 49221100/101/102 E-Mail: info@pilz.in, marketing@pilz.in Web: www.pilz.in
Pilz expands its product group for non-contact, magnetic safety switches PSENmag to include a stainless steel variant. The new variant reliably monitors safety gates and positions in harsh industrial environments up to 120 °C and instils confidence with its long service life. The robust stainless steel housing withstands extreme temperatures, impacts or vibrations. The stainless steel housing of the magnetic safety switch ,PSENmag offers minimal scope for deposits to form and is resistant against aggressive cleaning methods such as sterilising with hot steam. The robust switch from Pilz in accordance with protection type IP67/IP69K can thus be used in areas with high contamination and high cleaning requirements – ideal for the food industry, pharmaceutical production or cosmetic industry. The stainless steel variant of PSENmag is available in two different versions - with cable or plug-in connection. It thus provides a fast, flexible installation. For applications under extreme temperatures, the cable version is resistant to heat and cold for temperature ranges of -25 to 80 °C. The plug-in version can be used up to 120 °C. Thanks to the resistant housing, the stainless steel variant , PSENmag reliably monitors even explosive environments. The magnetic safety switch is vibration and shock resistant. Thanks to its compact dimensions, it saves space and is easy to install. Users thus benefit from high availability and minimisation of the investment costs. Also, rapid fault rectification is possible. Additional signal contacts with integrated LED, user-friendly diagnostics and thus, in combination with the configurable safe small controllers PNOZmulti or safety relays PNOZsigma, it provides users with a safe and economical complete solution.
FLIR CM275 IGM Clamp Meter with Datalogging The FLIR CM275 clamp meter combines thermal imaging with electrical measurement into powerful inspection, troubleshooting, and diagnostic tools. Through Infrared Guided Measurement (IGM), the CM275 provides a reliable way to identify hot spots and overloaded circuits from a safe distance. Confirm your findings with the clamp meter’s wide range of functions plus temperature readings • Quickly identify issues with IGM, without contact with panels, cabinets, or cluttered wires and cables that may present safety hazards. For Product Enquiry Contact FLIR Systems India Pvt. Ltd 1111, D Mall, Netaji Subhash Place, Pitampura, New Delhi – 110034, INDIA Tel: +91-11-4560 3555 | Fax: +91-11-4721 2006 Email: flirindia@flir.com.hk Webiste: www.extech.com
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• Get accurate amperage and voltage measurements and center-point temperature readings. Also features a large display for data and image viewing. • Upload and organize electrical measurements and thermal images, share information with your team, and file reports while in the field.
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ADVERTISERS INDEX COMPANY NAME
PG. NO.
A ACE MANUFACTURING SYSTEMS LTD.
BACK PAGE
ADOR WELDING LIMITED
101
ANCA MACHINE TOOLS PRIVATE LTD
7
APEX PRECISION MECHATRONIX PVT. LTD.
111
COMPANY NAME
PG. NO.
GLOBE-TECH ENGINEERING EXPO - 2019
114
GP PETROLEUMS LTD.
21
GROB MACHINE TOOLS INDIA PVT. LTD.
73
H HEIDENHAIN OPTICS & ELECTRONICS INDIA PRAIVATE LIMITED
105
I 49
C CNC SOFTWARE, INC.
INSIDE BACK COVER
9
DOWEL ENGINEERING WORKS
89
DUTCH TECH TOOLS PVT. LTD
33
E ELECTROTHERM (INDIA) LTD.
15
ELGI EQUIPMENTS LTD.
27
ENGIMACH - 2019
110 108 - 109
F FACCIN S. P. A. FATTY TUNA INDIA PVT. LTD. FLIR SYSTEMS INDIA PVT. LTD.
19 81 31
INTEC - 2019
41
11
PILZ INDIA PVT. LTD.
97
PRECIHOLE MACHINE TOOLS PVT. LTD.
79
PRECISION MOTION INDUSTRIES, INC. ( PMI )
99
RAVISON'S CORPORATION
55
RENISHAW INDIA (PUNE)
25
ROLLON INDIA PVT. LTD. - INDIA
87
RR KABEL LIMITED
29
S J 17
SEW-EURODRIVE INDIA PRIVATE LIMITED
79
SHAVO TECHNOLOGIES PVT. LTD.
103
MARPOSS INDIA PVT. LTD.
35
MEERA CASTING
93
STARRAG INDIA PRIVATE LIMITED
43
MGM-VARVEL POWER TRANSMISSION PVT LTD
85
SUGINO MACHINE INDIA PVT. LTD.
39
MICRO-EPSILON INDIA PRIVATE LIMITED
51
T THE ASSOCIATION FOR MANUFACTURING TECHNOLOGY
59
68 - 69
TRUCUT PRECISION TOOLS PVT. LTD.
FALSE COVER
MITSUBISHI ELECTRIC INDIA PVT. LTD.
13
U
MMC HARDMETAL INDIA PVT. LTD.
INSIDE FRONT COVER
UNITY CONTROLS PVT. LTD.
MIDAS SAFETY PRIVATE LIMITED
107
MILLENIA TECHNOLOGIES
113
W O OERLIKON BALZERS COATING INDIA PVT. LTD.
INNER INSIDE FRONT COVER
P
G GEDEE WEILER PRIVATE LIMITED
112
M
DELTA ELECTRONICS INDIA PVT. LTD.
EPPINGER TOOLING ASIA PVT. LTD.
IMTOS - 2019
JYOTI CNC AUTOMATION LTD.
D
PG. NO.
R
B BIRLA PRECISION TECHNOLOGIES LIMITED
COMPANY NAME
PARAGON MACHINERY CO. LTD.
WOHLHAUPTER / ALLIED MACHINE & ENGINEERING COMPANY
60
Y 23
YG-1 INDUSTRIES INDIA PVT. LTD. FEBRUARY 2019
FRONT GATEFOLD
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CARRICATURE Mr. Vedant Birla Chairman & Managing Director Birla Precision Technologies Ltd.
Mr. G. D. Rajkumar Director, Gedee Weiler Pvt. Ltd.
Mr. Vineet Seth Managing Director – South Asia & Middle East, Mastercam
Mr. Sagar Bhosale Managing Director, Schmersal India
Mr. Vikash Poddar Country Manager India, Rollon India Pvt. Ltd.
Mr. Suresh K. Jadhav Managing Director, SIM Technologies Pvt. Ltd.
Mr. Rajesh R. Ratnaparkhi Managing Director, Ratnaparkhi Electronics Ind. Pvt. Ltd.
Mr. L.J. Naidu Managing Director, GROB Machine Tools India Pvt. Ltd.
Mr. S. M. Sood Managing Director, Marposs India Pvt Ltd
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THE FUTURE STARTS HERE
To see how Mastercam 2019 helps streamline your entire process, from job setup to job completion, visit Mastercam.com/2019.
Preparation/ Setup
Tool Support
CNC Programming
Validation
Job Management & Documentation
RNI No. MAHENG/2015/64267 Postal Reg. No. THC/173/2018-2020. Posted at Mumbai Patrika Channel Sorting Office G.P.O. Mumbai 400 001 on 15th of every month and Published on 10th of every month
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