H2H_XP3_88073D.qxp:H2H_XP3_88073D
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XP3™ consumables for ESAB® PT-600 and PT-19XLS plasma torches
Cutting Costs XP3 consumables maximize productivity and lower operating cost without sacrificing cut quality. Increased consumable life • XP3 consumables last, on average, twice as long as the OEM. • Cut consumables usage in half. • Reduce system down time associated with consumable changes.
Increased cut speed • XP3 consumables cut, on average, 25% faster than the OEM – at equivalent power levels. • Increase productivity of your plasma cutting process. • Process more parts per hour and more sheets per shift.
• Provides superior cut quality over the life of the consumables. • XP3 consumables maintain high cut quality over the life of the consumables. • Highly engineered designs and precision manufacturing assure consistent consumable quality and life.
Why choose between cut quality, cut speed and consumable life? With Centricut XP3 consumables, you get them all!
Cut quality measured according to ISO 9013 ranges 3 and 4. XP3 cuts 25% faster
1800
Number of 20-second cuts
Increased consistency
Centricut XP3 vs. OEM Cut quality over life of consumables
1350
XP3 cuts 33% faster
900
XP3 cuts 20% faster
450
0 XP3 OEM 12 mm mild steel at 200 amps
XP3 OEM 12 mm mild steel at 260 amps
XP3 OEM
19 mm mild steel at 360 amps
H2H_XP3_88073D.qxp:H2H_XP3_88073D
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Head to Head XP3 consumables still going strong long after the OEM consumables have failed Actual results
Partially-used SilverLine electrode after 1,500 starts
Actual results
Fully-used OEM electrode after 1,100 starts
Partially-used CoolFlow nozzle after 1,500 starts
Fully-used OEM nozzle after 1,100 starts
Hypertherm technology cuts costs and increases performance Through the use of Hypertherm’s SilverLine™, CoolFlow™ and MultiPort™ technologies, XP3 consumables deliver value to your cutting process beyond the capabilities of OEM and aftermarket consumables.
SilverLine electrode technology
Centricut XP3
OEM
• A solid silver front-end allows the SilverLine electrode to achieve a 45% deeper pit depth doubling the electrode life on average. • Robust welded copper/silver interface delivers consistent performance.
Cooling channel Solid silver front-end
CoolFlow nozzle technology • Robust construction and exceptional cooling throughout the entire nozzle assembly leads to a doubling of nozzle life on average. • Self-aligning two-piece nozzle design creates a stable plasma arc yielding the highest quality cutting.
Maximum 3,3 mm pit depth
Cooling channel Silver cup Maximum 2,3 mm pit depth
Cooling isolated to back of the nozzle
Maximized cooling throughout
• Brass nozzle base design and cooling maximize tip to base ratio resulting in lower consumable cost.
MultiPort shield technology • Designed to minimize damage caused by spattering of molten metals – maximizing consumable life.
Two-piece technology
Thinner nozzle wall
• Optimized shield orifice and heavy duty construction protect the nozzle from spatter and plate crash damage. • Optimized shield gas flow improves consumable life and enhances cut quality. Multiple ports for optimum flow Wrap around nozzle protection Centricut, Hypertherm, XP3, SilverLine, CoolFlow and MultiPort are trademarks of Hypertherm, Inc., and may be registered in the United States and/or other countries. All other trademarks are the property of their respective owners. Hypertherm is in no way affiliated with ESAB. © 3/09 Hypertherm, Inc. 88073D
www.hypertherm.com
Large opening exposing nozzle
Product Bulletin: C96-925 Modular Torch Body for PT-600 Centricut has introduced a new Modular Torch Body (part # C96-925) for Esab plasma systems using the PT-600 style torch. This new torch provides users with the option of easily replacing the Insulator Assembly (C47-083) and Insulating Tube Kit (C47-900) resulting in reduced downtime and more cost effective field repairs.
NEW!
Also included is the Rear Main Body Assembly (C47-066), which features a unique threaded and glued sleeve-to-shell design that improves long term alignment of torch components and overall service life of the torch. Upgrade to the Modular PT-600 Torch Body and see the benefits of low cost field repairs and improved torch performance.
Threaded and glued sleeve-to-shell design
C47-066 Rear Main Body Assy.
C47-083 Insulator Assy. C96-925 Modular Torch Body
C47-900 Insulating Tube Kit
Centricut is in no way affiliated with ESAB®; PT-600 is a product of ESAB®
1-800-752-7623 ■ 1-603-298-7849 ■ FAX 1-603-298-5938 ■ www.centricut.com Centricut, Two Technology Drive, West Lebanon, NH USA 03784
QSC_880740_XP3.qxp:QSC_880740_XP3
3/27/09
7:52 AM
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Why choose between speed, cut quality and consumable life? Upgrade to XP3™ consumables to increase speed and consumable life without sacrificing cut quality. Benefit from 3 advanced technologies – SilverLine™, CoolFlow™ and MultiPort™ – designed to deliver extra value to your cutting process beyond that of the OEM.
Centricut XP3 consumables for ESAB®
PT-600 and PT-19XLS Quick Set-up Achieve maximum consumable life A fully used SilverLine electrode will have a pit depth of .130" (3.3 mm). This is deeper than the recommended pit depth for standard parts of .090" (2.3 mm). With proper use, the CoolFlow nozzle will last 1:1 with the SilverLine electrode. Purge torch: After each parts change purge the torch for at least 30 seconds to remove residual moisture.
1.
Leak check: After purging the torch make sure all o-ring seals are working as designed.
3.
Adjust arc voltage: As the consumables wear, the torch will get closer to the plate. To maintain optimum cutting height, increase arc voltage in 2-volt increments, up to 20 volts higher than the initial setting.
4.
5. 1. 2.
6.
3. 7.
4. 5.
6. 8. 7. 8. 9.
9.
10.
10.
Properly tighten the nozzle retaining cap: Make sure the nozzle retainer is sealed tightly against the nozzle to prevent leaking. Pierce at correct height: Refer to the cut chart on the back for optimum pierce height. Piercing too low causes molten metal (spatter) to hit the shield and nozzle – the most common cause of premature nozzle failure. Piercing too high can cause misfires. Adjust shield gas flow: Refer to the cut chart on the back for optimum shield gas flow. Having the correct start shield flow provides protection to the nozzle and shield during the pilot process.
Adjust gas flow: Plasma gas flow rate is critical. High flow will cause rapid electrode wear and hard starting. Low flow will cause uncontrolled arcing. (See parameters on back.)
2.
Avoid running off work: This occurs when the arc stretches during rip cutting off the plate or when the arc chases a part as it falls. This shortens consumable life.
Clean the nozzle and shield: Periodically clean the nozzle and shield to remove spatter. This will prevent double arcing.
Part number
Reference
Description
C96-925 C47-066 C47-083 C47-071 C96-621 C47-142 C10-660 C120-1010 C120-030 C120-010 C120-020 C120-200 C120-260 C120-360 C47-082 C47-944 C120-920 C120-900 C120-936 C47-081 C120-013 C120-012
0558001825 37066 37083 37071 0558001621 0558002533/948142 0558001625, 35660 N/A N/A N/A N/A N/A N/A N/A 37082 21944 N/A N/A N/A 37081 N/A N/A
Torch body modular Torch body Insulator body Contact ring assembly Electrode holder Gas swirl baffle, 4 hole, std Gas swirl baffle, 8 hole, std SilverLine electrode* CoolFlow nozzle base assembly** CoolFlow nozzle base** Baffle, coolant** CoolFlow nozzle tip, 200 amp** CoolFlow nozzle tip, 260 amp** CoolFlow nozzle tip, 360 amp** Nozzle retaining cap Diffuser, 100 – 600 amp MultiPort shield, 200 amp* MultiPort shield, 260 amp* MultiPort shield, 360 amp* Shield retainer Wrench, nozzle base Wrench, electrode/nozzle * patented ** patent pending
QSC_880740_XP3.qxp:QSC_880740_XP3
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Recommended parameters for mild steel cutting with oxygen Thickness Amps mm 6 10 12 15 18 25 6 10 12 15 18 25 30 40 12 15 18 25 30 40
A EPP or ESP
200
260
360
Thickness Amps in. 1/4 3/8 1/2 5/8 3/4 1 1/4 3/8 1/2 5/8 3/4 1 1-1/4 1-1/2 1/2 5/8 3/4 1 1-1/4 1-1/2
A EPP or ESP
200
260
360
Shield gas Arc Cut gas Start gas O2 N2 Start/Cut Start/Cut voltage bar Auto bar Flow cfh bar Flow cfh V 1.7 3.1 140 5.9 200 132 1.7 3.1 140 5.9 200 138 1.7 3.1 140 5.9 200 140 1.7 3.1 140 5.9 200 147 1.7 3.1 140 5.9 200 151 1.7 3.1 140 5.9 200 154 1.7 2.8 120 1.2 250 130 1.7 2.8 120 1.2 250 134 1.7 2.8 120 1.2 250 135 1.7 2.8 120 1.2 250 138 1.7 2.8 120 1.2 250 142 1.7 2.8 120 1.2 250 150 1.7 2.8 120 1.2 250 162 1.7 2.8 120 1.2 250 168 1.7 3.3 140 1.5 250 132 1.7 3.3 140 1.5 250 134 1.7 3.3 140 1.5 250 135 1.7 3.3 140 1.5 250 147 1.7 3.3 140 1.5 250 150 1.7 3.3 140 1.5 250 153
Cut height mm 3.2 3.2 3.2 3.4 3.6 3.6 3.4 3.4 3.6 3.8 5.6 10.6 10.6 10.6 3.4 3.4 3.4 6.4 6.4 6.4
Initial Above water Under water Pierce height cutting speed cutting speed delay mm mm/min mm/min sec 9.5 6350 5715 0.0 9.5 3937 3556 0.2 9.5 3073 2794 0.2 12.7 2540 2286 0.3 12.7 1930 1778 0.4 12.7 1270 1143 0.5 9.5 6223 5613 0.0 9.5 4572 4115 0.0 12.7 3683 3327 0.2 12.7 2921 2642 0.2 12.7 2286 2057 0.2 15.9 1651 1499 0.4 15.9 1143 1041 0.8 15.9 889 813 1.2 12.7 4115 3708 0.2 12.7 3556 3200 0.3 12.7 3048 2743 0.3 15.9 2032 1829 0.5 15.9 1397 1270 0.6 15.9 965 889 0.7
Kerf width mm 1.5 2.2 2.3 2.4 2.4 2.5 2.4 2.7 2.9 3.2 3.4 3.8 3.9 4.1 3.4 3.6 3.7 3.9 5.1 5.6
Shield gas Arc Start gas Cut gas N2 O2 Start/Cut Start/Cut voltage psi Auto psi Flow cfh psi Flow cfh V 25 45 140 85 200 132 25 45 140 85 200 138 25 45 140 85 200 140 25 45 140 85 200 147 25 45 140 85 200 151 25 45 140 85 200 154 25 40 120 18 250 130 25 40 120 18 250 134 25 40 120 18 250 135 25 40 120 18 250 138 25 40 120 18 250 142 25 40 120 18 250 150 25 40 120 18 250 162 25 40 120 18 250 168 25 48 140 22 250 132 25 48 140 22 250 134 25 48 140 22 250 135 25 48 140 22 250 147 25 48 140 22 250 150 25 48 140 22 250 153
Cut height in. .125 .125 .125 .135 .140 .140 .135 .135 .140 .150 .220 .416 .416 .416 .135 .135 .135 .250 .250 .250
Initial Above water Under water Pierce height cutting speed cutting speed delay in. in/min in/min sec .375 250 225 0.0 .375 155 140 0.2 .375 121 110 0.2 .500 100 90 0.3 .500 76 70 0.4 .500 50 45 0.5 .375 245 221 0.0 .375 180 162 0.0 .500 145 131 0.2 .500 115 104 0.2 .500 90 81 0.2 .625 65 59 0.4 .625 45 41 0.8 .625 35 32 1.2 .500 162 146 0.2 .500 140 126 0.3 .500 120 108 0.3 .625 80 72 0.5 .625 55 50 0.6 .625 38 35 0.7
Kerf width in. .060 .085 .090 .095 .095 .100 .095 .105 .115 .125 .135 .150 .155 .160 .135 .140 .145 .153 .200 .220
Contact your Hypertherm distributor or call 1-800-752-7623 for the location nearest to you.
Assembly instructions Step 1
Step 2
Step 3
Step 4
Step 5
www.hypertherm.com Centricut, XP3, Hypertherm, SilverLine, CoolFlow and MultiPort are trademarks of Hypertherm, Inc., and may be registered in the United States and/or other countries. All other trademarks are the property of their respective owners. Hypertherm is in no way affiliated with ESAB. Š 3/09 Hypertherm, Inc. 880740
Smooth side down
QSC_PT600_880670.qxp:QSC_PT600_880670
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Upgrade to SilverLine® technology! Patented SilverLine technology improves electrode and nozzle life so you can cut more metal with one set of consumables. To start saving with SilverLine just follow the instructions on our Quick Set-up card: the more you cut the more you save!
Centricut product for ESAB®
PT-600 Quick Set-up SilverLine electrodes on average last twice as long as standard electrodes. The hafnium-silver bond is more effective than hafnium-copper in standard electrodes. This allows the SilverLine electrode to achieve a 33% deeper pit depth.
The robust copper-silver interface, combined with the hafnium-silver bond deliver consistent performance and lower the overall cost of cutting.
1.
Part number
2.
3. 6. 4.
5.
7.
8. 11.
12. 9.
13.
10.
14. 15.
16.
17.
18.
19. 20.
1. C47-066 C96-925 C96-993 C96-994 2. C47-083 C47-073 3. C47-071 4. C47-142 L47-143 5. C10-660 L47-194 6. C96-621 7. C96-1024 8. C96-1016 9. C47-822 C47-885 C47-195 L47-401 10. C47-028 11. C47-928 12. C47-027 13. C47-026 14 C47-029 C47-030 C47-031 C47-922 C47-985 C47-995 15. C47-082 16. L47-796 17. C47-944 C47-496 18. L47-795 19. C47-802 C47-945 20. C47-081 C10-483 C47-900
Reference
Description
37066 0558001825 N/A N/A 37083 37073 37071 948142, 0558002533 948143, 0558002534 35660, 0558001625 22194 0558001621 0558001624 0558002516 21822, 0558001623 35885, 0558001885 22195, 0558001886 22401, 0558001887 22028 N/A 22027 22026 22029 22030 22031 22032 22034 22033 37082 21796 21944 22496 21795 21802 21945 37081 19483, 0558001626 N/A
Torch body Torch body, modular (includes item #2) SilverLine, torch assembly, 250 amp SilverLine, torch assembly, 360 amp Insulator body Screw, contact ring Contact ring assembly Gas swirl baffle, ceramic, 4 x .032" Gas swirl baffle, ceramic, 4 x .032", rev Gas swirl baffle, ceramic, 8 x .047" Gas swirl baffle, ceramic, 32 x .023" Electrode holder SilverLine electrode, 250 amp SilverLine electrode, 360/400 amp Nozzle, .099, 250 amp Nozzle, .120, 360 amp Nozzle, .130, 400 amp Nozzle, 600 amp Nozzle base Nozzle base, extended life, 100 – 400 amp Nozzle base, 50 amp Nozzle tip, .041, 50 amp Nozzle tip, .071, 100 amp Nozzle tip, .082, 150 amp Nozzle tip, .091, 200 amp Nozzle tip, .099, 250 amp Nozzle tip, .120, 360 amp Nozzle tip, .130, 400 amp Nozzle retaining cap Diffuser, 50 amp Diffuser, 100 – 600 amp Diffuser, 100 – 600 amp, rev Shield, 50 amp Shield, 100 – 250 amp Shield, 325 – 600 amp Shield retainer Double threaded mounting tube Insulating tube kit, PT-19XLS/PT-600
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Recommended parameters for mild steel cutting with oxygen Thickness Amps in. mm 1/8 3 1/4 6 3/8 10 1/2 13 5/8 16 3/4 19 1/2 13 5/8 16 3/4 19 1 25 1/2 13 5/8 16 3/4 19 1 25 1-1/4 32 3/4 19 1 25 1-1/4 32 1 25 1-1/4 32 1-1/2 38
A 100
150
200
250
360
400
Plasma start gas psi bar 25 1.7 25 1.7 25 1.7 20 1.4 20 1.4 20 1.4 25 1.7 20 1.4 25 1.7 25 1.7 25 1.7 25 1.7 25 1.7 25 1.7 26 1.8 25 1.7 25 1.7 25 1.7 25 1.7 25 1.7 25 1.7
Plasma cut gas psi bar 47 3.2 44 3.0 47 3.2 38 2.6 44 3.0 38 2.6 44 3.0 41 2.8 41 2.8 41 2.8 44 3.0 41 2.8 38 2.6 38 2.6 44 3.0 35 2.4 35 2.4 38 2.6 37 2.5 37 2.5 37 2.5
Shield start gas psi bar 20 1.4 20 1.4 20 1.4 20 1.4 21 1.5 18 1.2 20 1.4 20 1.4 18 1.2 18 1.2 20 1.4 14 1.0 18 1.2 18 1.2 22 1.5 22 1.5 22 1.5 22 1.5 22 1.5 22 1.5 22 1.5
Shield cut gas psi bar 10 0.7 18 1.2 16 1.1 16 1.1 18 1.2 10 0.7 10 0.7 11 0.8 11 0.8 12 0.9 16 1.1 12 0.9 12 0.9 12 0.9 22 1.5 22 1.5 22 1.5 22 1.5 22 1.5 22 1.5 22 1.5
Arc voltage V 123 133 149 140 151 157 129 139 142 153 135 138 142 150 162 132 141 146 141 142 150
Cut height in. mm .156 4 .156 4 .187 5 .250 6 .312 8 .394 10 .250 6 .250 6 .312 8 .312 8 .312 8 .312 8 .312 8 .416 11 .416 11 .312 8 .416 11 .416 11 .416 11 .416 11 .416 11
Initial height in. mm .375 10 .375 10 .375 10 .500 13 .500 13 .500 13 .500 13 .500 13 .500 13 .500 13 .500 13 .500 13 .500 13 .625 16 .625 16 .500 13 .625 16 .625 16 .625 16 .625 16 .625 16
Speed in/min mm/min 190 4826 120 3048 80 2032 75 1905 55 1397 45 1143 90 2286 65 1651 55 1397 40 1016 115 2921 80 2032 65 1651 50 1270 33 838 100 2540 65 1651 45 1143 80 2032 60 1524 43 1092
Pierce delay sec 0 0 0.2 0.4 0.5 0.8 0.2 0.3 0.3 0.5 0.2 0.1 0.2 0.4 0.8 0.3 0.7 0.9 0.3 0.7 1.2
Achieve maximum consumable life Use electrode to full life: A fully used SilverLine electrode will have a pit depth of .120" (3.0 mm). This is deeper than the recommended pit depth for standard parts of .090" (2.3 mm). Properly tighten the nozzle retaining cap: Make sure the nozzle retainer is sealed tightly against the nozzle to prevent leaking. Purge torch: After each parts change, purge the torch for at least 30 seconds to remove residual moisture. Leak check: After purging the torch, make sure all o-ring seals are tight and there are no torch coolant leaks. Adjust plasma gas pressure: Plasma gas flow rate is critical. High flow will cause rapid electrode wear and hard starting. Low flow will cause uncontrolled arcing. Adjust shield gas pressure: Refer to the cut chart for optimum shield gas pressure. Having the correct start shield flow provides protection to the nozzle and shield during the pilot process.
Contact your Hypertherm distributor or call 1-800-752-7623 for the location nearest to you.
Pierce at correct height: Refer to the cut chart for optimum pierce (initial) height. Piercing too low causes molten metal (spatter) to hit the shield and nozzle – the most common cause of premature nozzle failure. Piercing too high can cause misfires. Adjust arc voltage: As the consumables wear, the torch will get closer to the plate. To maintain optimum cutting height, increase arc voltage in 5-volt increments, up to 20 volts higher than the initial setting. Avoid arc stretching: This can occur during rip cutting off the plate or when the lead out is improperly programmed. This shortens consumable life. Clean the nozzle and shield: Periodically clean the nozzle and shield to remove spatter. This will prevent double arcing which shortens consumable life.
Partially-used electrode
Fully-used electrode
This SilverLine electrode is only partially consumed. The pit in the center of the part measures .090" (2.3 mm). Electrodes are often removed prematurely due to cut quality deterioration related to nozzle failure. Additional life can be achieved by replacing the nozzle and leaving the electrode in place.
This SilverLine electrode has provided full use. The pit depth is .120" (3.0 mm). The operator increased the arc voltage in 5-volt increments, up to 20 volts from the first cuts made with this electrode to the last. This maintains a constant distance between the torch and the work-piece through the life of the electrode.
.090" (2.3 mm) Hypertherm, Inc. Hanover, NH 03755 USA 603-643-3441 Tel
Hypertherm Europe B.V. 4704 SE Roosendaal, Nederland 31 165 596907 Tel
Hypertherm (S) Pte Ltd. Singapore 349567 65 6 841 2489 Tel
HYPERTHERM BRASIL LTDA.
Hypertherm (Shanghai) Trading Co., Ltd. PR China 200052 86-21 5258 3330 /1 Tel
www.hypertherm.com
Guarulhos, SP - Brasil 55 11 2409 2636 Tel
.120" (3.0 mm)
Centricut, Hypertherm and SilverLine are trademarks of Hypertherm, Inc., and may be registered in the United States and/or other countries. All other trademarks are the property of their respective owners. Hypertherm is in no way affiliated with ESAB. Š 5/09 Hypertherm, Inc. Revision 1 880670
PT-600® OEM ESAB®
System ESP®-200/300/400-600C/1000, PCM®-150/1500/8XL®
Consumables Centricut part number
21
22
20
19 18 16
17 15
13*
7
14*
9
8
12
10
11
6
4
1 C47-081 2 L47-795 3 C47-802 C47-945 L96-4678 4 L47-796 5 C47-944 C47-496 6 C47-082 L47-431 7 C47-027 8 C47-028 9 C47-928 10 C47-026 11 C47-029 C47-030 C47-031 C47-922 C47-985 C47-995 12 C47-822 C47-885 C47-195 L47-401 13 C96-1024* 14 C96-1016* 15 C96-621 16 C47-142 L47-143 L47-661 17 C10-660 L47-194
Centricut part number
3
1
New Technology improvements available!
Description
37081 21795 21802 21945 0558004678 21796 21944 22496 37082 37431 22027 22028 N/A 22026 22029 22030 22031 22032 22034 22033 0558001623 0558001885 0558001886 0558001887 0558001624 0558002516 0558001621 0558002533 0558002534 35661 0558001625 22194
Shield Retainer Shield, 50 Amp Shield, 100 – 250 Amp Shield, 325 – 600 Amp Shield Diffuser, 50 Amp Diffuser, 100 – 600 Amp Diffuser, 100 – 600 Amp, Rev, Black Nozzle Retaining Cap Nozzle Retaining Cap, Air Curtain Nozzle Base, 50 Amp Nozzle Base, 100 – 360 Amp Nozzle Base, Extended life, 100 – 400 Amp Nozzle Tip, .041, 50 Amp Nozzle Tip, .071, 100 Amp Nozzle Tip, .082, 150 Amp Nozzle Tip, .091, 200 Amp Nozzle Tip, 250 Amp Nozzle Tip, 360 Amp Nozzle Tip, 400 Amp Nozzle, .099, 250 Amp Nozzle, .120, 360 Amp Nozzle, .130, 400 Amp Nozzle, 600 Amp SilverLine Electrode, 250 Amp SilverLine Electrode, 360/400 Amp Electrode Holder Gas Swirl Baffle, 4 Hole, Std Gas Swirl Baffle, 4 Hole, Rev Gas Swirl Baffle, 8 Hole, Rev Gas Swirl Baffle, 8 Hole, Std Gas Swirl Baffle, Std
Pkg qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Maintenance items
5
2
Reference number
19 C47-071 18 C47-073 C47-528 C10-483 20 C47-083 22 C47-900 C96-925 21 C47-066 L96-825 C96-993* C96-994* L96-4611 027055
Reference number
Description
37071 37073 N/A 19483 37083 N/A 0558001825 37066 0558001825 N/A N/A 0558004611 N/A
Contact Ring Ass'y Screw, Contact Ring Ass'y O-Ring, Outside Insulator Body & Torch Double Threaded Mounting Tube Insulator Body Insulating Tube Kit, PT-19XLS/PT-600 Torch Body, Modular Torch Body Torch Body Torch Ass'y, SilverLine, 250 Amp Torch Ass'y, SilverLine, 360 Amp Electrode, Holder, Tool Lubricant .25 oz. (7ml) Tube
Pkg qty 1 1 5 1 1 1 1 1 1 1 1 1 1
See page 16!
* Centricut part features a unique Hypertherm design that differs from the OEM design.
Centricut and SliverLine are registered trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. All other trademarks are the properties of their respective owners. Centricut is in no way affiliated with ESAB.
15
Plasma
www.centricut.com
XP3 for PT-600® and PT-19XLS® OEM ESAB®
System ESP®-200/300/400-600C/1000, PCM®-150/1500/8XL
Consumables Centricut part number
15
14
12
13 11
1 C47-081 2 C120-920* C120-900 C120-936 3 C47-944 4 C47-082 5 C120-200 C120-260 C120-360 C120-2200† C120-2260† C120-2360† 6 C120-010* 7 C120-020* 8 C120-030* 9 C120-1010* 10 C96-621 11 C10-660 C47-142
Reference number
Description
37081 N/A N/A N/A 21944 37082 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 558001621 0558001625, 35660 0558002533, 9481, 42
Shield Retainer MultiPort Shield, 200 MultiPort Shield, 260A MultiPort Shield, 360A Diffuser, 100 – 600 Amp Nozzle Retaining Cap CoolFlowTM Nozzle Tip, 200 Amp CoolFlow Nozzle Tip, 260 Amp CoolFlow Nozzle Tip, 360 Amp CoolFlow Nozzle Kit, 200 Amp, 20 Pack CoolFlow Nozzle Kit, 260 Amp, 20 Pack CoolFlow Nozzle Kit, 360 Amp, 20 Pack CoolFlow Nozzle Base Baffle, Coolant CoolFlow Nozzle Base Ass’y Silverline® Electrode Electrode Holder Gas Swirl Baffle, 8 Hole, Std Gas Swirl Baffle, 4 Hole
Pkg qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Maintenance items
10
12 13 14 15
9* 7* 8*
Centricut part number
Reference number
Description
C47-043 C47-071 C47-083 C47-066 C96-925 C120-012 C120-013
37073 37071 37083 37066 558001825 N/A N/A
Screw, Contact Ring Ass’y Contact Ring Ass’y Insulator Body Torch Body Torch Body Modular Wrench, Elec/Nozzle Wrench, Nozzle Base
Pkg qty 1 1 1 1 1 1 1
† CoolFlow Nozzle Kits include 20 Nozzle Tips and 1 Nozzle Base Ass’y.
6* 5
4
3 2*
1
New technology improvements!
Centricut and SliverLine are registered trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. All other trademarks are the properties of their respective owners. Centricut is in no way affiliated with ESAB.
16
Plasma
www.centricut.com
Product Bulletin: SilverLine® Torch Assemblies for PT-600 Centricut’s PT-600 SilverLine® Torch Assemblies are available in 250 Amp and 360 Amp styles. They are factory assembled and leak tested to provide quick and reliable torch change-outs. These torches include Extended Life Nozzle Bases and SilverLine® Electrodes to provide optimum performance. They also include a new modular torch assembly that provides the option of replacing the Insulator and Insulating Tube Kit for reduced downtime and more cost effective field repairs. In addition these modular torches feature a unique threaded and glued sleeve-to-shell locking design that improves long term alignment of torch components.
2
Benefits of PT-600 SilverLine Torch Assembly:
Minimize system downtime with faster, more reliable torch swap-outs based on our preassembled and leak tested design Improved long term alignment of torch components with unique threaded and glued sleeveto-shell locking design Longer parts life with performance enhancing SilverLine Electrode and Extended Life Nozzle Base Expanded serviceability options from modular torch design Simplified ordering and inventory with only 1 catalog number
Item
1
Description
SilverLine® Torch Assembly
250 Amp Part #
1
6
7 3
360 Amp Part #
C96-993
C96-994
C96-925
C96-925
C47-071 C10-660 C96-621 C96-1024 C47-928 C47-922 C47-944 C47-082 C47-802 C47-081
C47-071 C10-660 C96-621 C96-1016 C47-928 C47-985 C47-944 C47-082 C47-945 C47-081
8 4 9
consists of:
2
Modular Torch Body includes: L47-075 Pilot Arc Wire and Collet Assembly C47-066 Torch Body C47-083 Insulator Assembly
3 4 5 6 7 8 9 10 11 12
Contact Ring with Screw Gas Baffle Electrode Holder SilverLine® Electrode Extended Life Nozzle Base Nozzle Tip Diffuser Nozzle Retaining Cap Shield Shield Retainer
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Centricut is in no way affiliated with ESAB®; PT-600 is a product of ESAB®
1-800-752-7623 ■ 1-603-298-7849 ■ FAX 1-603-298-5938 ■ WWW.CENTRICUT.COM Centricut, Two Technology Drive, West Lebanon, NH USA 03784
C96-PB001 rev10/06