SelectionCatalog Guide TorchPowermax and Consumables 速
For Powermax速 and Max速 Plasma Systems
Hypertherm, Inc. Etna Road, P.O. Box 5010 Hanover, NH 03755 USA 603-643-3441 Tel (Main Office) 603-643-5352 Fax (All Departments) info@hypertherm.com (Main Office Email) 800-643-9878 Tel (Technical Service) technical.service@hypertherm.com (Technical Service Email) 800-737-2978 Tel (Customer Service) customer.service@hypertherm.com (Customer Service Email) Hypertherm Automation 5 Technology Drive, Suite 300 West Lebanon, NH 03784 USA 603-298-7970 Tel 603-298-7977 Fax Hypertherm Plasmatechnik GmbH Technologiepark Hanau Rodenbacher Chaussee 6 D-63457 Hanau-Wolfgang, Deutschland 49 6181 58 2100 Tel 49 6181 58 2134 Fax 49 6181 58 2123 (Technical Service) Hypertherm (S) Pte Ltd. 82 Genting Lane Media Centre Annexe Block #A01-01 Singapore 349567, Republic of Singapore 65 6841 2489 Tel 65 6841 2490 Fax 65 6841 2489 (Technical Service) Hypertherm (Shanghai) Trading Co., Ltd. Unit A, 5th Floor, Careri Building 432 West Huai Hai Road Shanghai, 200052 PR China 86-21 5258 3330/1 Tel 86-21 5258 3332 Fax
12/17/09
Hypertherm Europe B.V. Vaartveld 9 4704 SE Roosendaal, Nederland 31 165 596907 Tel 31 165 596901 Fax 31 165 596908 Tel (Marketing) 31 165 596900 Tel (Technical Service) 00 800 4973 7843 Tel (Technical Service) Hypertherm Japan Ltd. Level 9, Edobori Center Building 2-1-1 Edobori, Nishi-ku Osaka 550-0002 Japan 81 6 6225 1183 Tel 81 6 6225 1184 Fax Hypertherm Brasil Ltda. Avenida Doutor Renato de Andrade Maia 350 Parque Renato Maia CEP 07114-000 Guarulhos, SP Brasil 55 11 2409 2636 Tel 55 11 2408 0462 Fax Hypertherm México, S.A. de C.V. Avenida Toluca No. 444, Anexo 1, Colonia Olivar de los Padres Delegación Álvaro Obregón México, D.F. C.P. 01780 52 55 5681 8109 Tel 52 55 5683 2127 Fax
Contents
This catalog is broken down into three sections:
Section 1 Hypertherm Powermax and MAX systems reference list
Section 2 Hypertherm technology benefits
Section 3 Torch and consumable brochures by system
Hypertherm, Powermax, MAX, FineCut, Coaxial-assist, Conical Flow, Spiral groove and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries www.hypertherm.com
i
Hypertherm handheld sytems reference list System
Original torch assembly Amperage Hand Machine
Replacement torch assembly Hand Machine
Page
Powermax190c
12 A
PAC105T
N/A
PAC105T
N/A
1
Powermax30
30 A
T30v
N/A
T30v
N/A
3
Powermax45
45 A
T45v
T45m
T45v
T45m
5
Powermax1000
60 A
T60
T60M
T60
T60M
9
Powermax1250
80 A
T80
T80M
T80
T80M
13
Powermax1650
100 A
T100
T100M
T100
T100M T100M-2
17
MAX200
200 A
PAC200T/E MAX200
PAC200T/E MAX200
61
RT60 Retrofit for Powermax600 Powermax800 40 – 55 A Powermax900 MAX42/43
PAC120 PAC121 PAC123 PAC125 T series
PAC120 PAC121 PAC123 PAC125 M series
RT60
RT60M
67
RT80 Retrofit for 80 A Powermax1100
PAC135T
PAC135M
RT80
RT80M
71
Current products
System
Original torch assembly Amperage Hand Machine
Replacement torch assembly Hand Machine
Page
MAX20
20 A
PAC110
N/A
PAC110
N/A
43
Powermax350
25 A
PAC110T
N/A
PAC110T
N/A
23
Powermax380
25 A
PAC110T
N/A
PAC110T
N/A
25
MAX40
40 A
PAC140
HT40
PAC140
HT40
45
MAX40cs
40 A
PAC120P/T PAC120M
PAC121P/T PAC121M
49
HT40/HT40C
40 A
HT40
HT40
N/A
45, 65
MAX42
40 A
PAC120P/T PAC120M
PAC125T RT60
PAC125M RT60M
49
MAX43
40 A
PAC121P/T PAC121M
PAC125T RT60
PAC125M RT60M
49
Powermax600
40 A
PAC123T
PAC123M
PAC123T RT60
PAC123M RT60M
27
Powermax800
50 A
PAC121TS
PAC121M
PAC125T RT60
PAC125M RT60M
31
Powermax900
55 A
PAC125T
PAC125M
PAC125T RT60
PAC125M RT60M
35
MAX70
70 A
PAC130
MAX100
PAC130
MAX100
53
Powermax1100
80 A
PAC135T
PAC135M
PAC135T RT80
PAC135M RT80M
39
MAX100
100 A
PAC130
MAX100D
PAC130
MAX100D
53
MAX100D
100 A
PAC160/E
MAX100D
PAC160/E
MAX100D
57
Discontinued products
N/A
H ypertherm technology benefits H ypertherm designs consumables for fast cutting speeds, long life, and superior cut quality for high productivity and low operating costs. Coaxial-assist™ jet boosts cutting speeds as much as 20% over conventional consumables designs.
Coaxial-assist jet
Vented shield is designed so the shield is electrically isolated from the nozzle to prevent arcing through the shield, enabling drag-cutting up to 100 amps for easy cutting. Conical Flow™ nozzle technology increases arc energy density for superior cut quality with little dross. Spiral groove electrodes provide optimal cooling, drawing the 3000° F heat away from the tip of the electrode. This slows electrode wear for longer electrode life. Contact-start technology eliminates highfrequency interference that can damage nearby electronic equipment. SilverPlus® is a proven technology that dramatically extends electrode life, significantly reducing operating cost. HyLife® electrode extends consumable life and lowers operating cost. Dielectric shield protects the nozzle from slag and double-arcing for improved nozzle life. The thin wall of the shield improves operator visibility for more precise cutting. FineCut® consumables are used for high-quality cuts on thin metal – a clean and narrow kerf. Chambered swirl ring gradually reduces gas pressure at the end of the cut to stabalize the halfnium insert prior to arc termination; this extends nozzle and electrode life.
Powermax systems feature a FastConnect torch for easy switching between handheld and mechanized cutting.
Note: Technologies vary by product. Refer to product pages.
Conical Flow
PAC105T hand torch consumables Shielded consumables
Torch head Shield 120884 Package quantity 1
Retaining cap 120898 1
Nozzle 120882 5
Electrode 120881 5
Swirl ring 120880 1
Unshielded* consumables
Torch head
Package quantity
Retaining cap 120883 1
Nozzle 120882 5
Electrode 120881 5
Swirl ring 120880 1
TECHNOLOGIES
Vented shield™
* In countries following CE standards, unshielded consumables may only be used in mechanized torch applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm). Hypertherm, Powermax and PAC are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. www.hypertherm.com
1
PAC105T hand torch assembly
2 4 8 5
3
1
7
6
Assembly
1. 2. 3. 4. 5. 6. 7. 8.
Part number
Description
128833* 120874 001288 002244 005202 027254 058503 075339 128478 060133
PAC105 hand torch assembly with 20' (6.1 m) leads Torch main body with switch Handle (includes both halves) Safety trigger assembly Switch, torch pushbutton Trigger spring O-ring, Viton .625 x .070 Screws #4 x 1/2" (five required) Torch lead replacement, 20' (6.1 m) Work lead with clamp 15' (4.6 m)
*Assembly includes consumables
Hypertherm, Powermax and PAC are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. 2
www.hypertherm.com
T30v hand torch consumables Standard consumables
Torch head Deflector* (optional) Retaining cap 220569 220483 Package quantity 1 1
Nozzle 220480 5
Swirl ring 220479 1
Electrode 220478 5
TECHNOLOGIES
Dielectric shield
* Optional deflector may be used to help maintain torch-to-work distance or may be used as a guide when cutting with templates. Hypertherm and Powermax are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries www.hypertherm.com
3
T30v hand torch assembly 5 9
3 10 1, 4 2
6 8 7
Assembly 1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
Part number
Description
228112 058503 228109 228110 228111 075339 002244 027254 228113 128642 123868
Kit: T30v main body replacement O-ring: Viton .626 x .070 Kit: Cap-off sensor replacement Kit: T30v torch head repair Kit: T30v torch handle replacement Handle screws Safety trigger Spring Kit: T30v 15' (4.6 m) torch lead replacement Kit: T30v start switch replacement Work lead with clamp, 15' (4.6 m)
Hypertherm and Powermax are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. 4
www.hypertherm.com
45 T45v hand torch consumables Shielded consumables
Torch head
Shield 220674 Package quantity 1
Retaining cap 220713 1
Nozzle 220671 5
Swirl ring 220670 1
Electrode 220669 5
Unshielded* consumables
Torch head
Deflector 220717 Package quantity 1
Retaining cap 220713 1
Nozzle 220718 5
Swirl ring 220670 1
Electrode 220669 5
Gouging consumables
Torch head
Shield 220675 Package quantity 1
Retaining cap 220713 1
Nozzle 220672 5
Swirl ring 220670 1
Electrode 220669 5
T30v consumables**
Torch head
30 A
Deflector (optional) 30 A 220569 Package quantity 1
Retaining cap 220483 1
Nozzle 220480 5
Swirl ring 220479 1
Electrode 220478 5 TECHNOLOGIES
Dielectric shield FastConnect™ Vented shield Conical Flow * In countries following CE standards, unshielded consumables may only be used in mechanized torch applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm). ** Use T30v 30 A consumables for 30 A fine-feature cutting on thin metals. Hypertherm, Powermax and FastConnect are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. www.hypertherm.com
5
T45v hand torch assembly 4 7, 8
3
1 2
5 6
Assembly
1. 2. 3. 4. 5. 6. 7. 8.
Part number
Description
088008* 088009* 228346 058503 228109 228313 075714 002294 228315 228316 228300 228307
T45v hand torch assembly with 20' (6.1 m) leads T45v hand torch assembly with 50' (15.2 m) leads Kit: Torch body replacement O-ring: torch body Kit: Cap-sensor switch replacement Kit: Handle Screws, #4 x 1/2 SLTD Torx PAN, S/B Safety trigger and spring replacement Kit: Torch lead replacement, 20' (6.1 m) Kit: Torch lead replacement, 50' (15.2 m) Work lead with clamp, 20' (6.1 m) Work lead with clamp, 50' (15.2 m)
*Assembly includes consumables
Hypertherm, Powermax and FastConnect are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. 6
www.hypertherm.com
45 T45m machine torch consumables Shielded consumables
Torch head
Shield 220673 Ohmic
Package quantity
1
Retaining cap 220713 220719 1
Nozzle 220671
Swirl ring 220670
Electrode 220669
5
1
5
Unshielded* consumables
Torch head
Deflector 220717 Package quantity 1
Retaining cap 220713 1
Nozzle 220718 5
Swirl ring 220670 1
Electrode 220669 5
Gouging consumables
Torch head
Shield 220675 Package quantity 1
Retaining cap 220713 1
Nozzle 220672 5
Swirl ring 220670 1
Electrode 220669 5
T30v consumables
Torch head
30 A
Deflector (optional) 30 A 220569 Package quantity 1
Retaining cap 220483 1
Nozzle 220480 5
Swirl ring 220479 1
Electrode 220478 5
TECHNOLOGIES
Dielectric shield FastConnect™ Vented shield Conical Flow * In countries following CE standards, unshielded consumables may only be used in mechanized torch applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm). Hypertherm and Powermax are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. www.hypertherm.com
7
T45m machine torch assembly 1
2
8, 9, 10 5 7
4
6 3
Assembly
1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
Part number
Description
088010* 088011* 088012* 228228 228229
T45m machine torch assembly with 25' (7.6 m) leads T45m machine torch assembly with 35' (10.7 m) leads T45m machine torch assembly with 50' (15.2 m) leads Kit: T45m positioning sleeve Kit: T45m removable gear rack
228322 228323 228320 228321 058503 228317 228318 228319 128650 128651 128652 228300 228307
Kit: Front mounting ring Kit: Rear mounting ring Kit: T45m torch body replacement Kit: T45m cap-sensor switch replacement O-ring: torch body T45m torch lead replacement, 25' (7.6 m) T45m torch lead replacement, 35' (10.7 m) T45m torch lead replacement, 50' (15.2 m) On/Off pendant for machine torch, 25' (7.6 m) On/Off pendant for machine torch, 50' (15.2 m) On/Off pendant for machine torch, 75' (22.9 m) Work lead with clamp, 20' (6.1 m) Work lead with clamp, 50' (15.2 m)
*Assembly includes consumables
Hypertherm and Powermax are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. 8
www.hypertherm.com
T60 hand torch consumables Shielded consumables Torch head
40 – 60 A
Shield 40 A 120929 60 A 120929
Package quantity 1
Retaining cap 120928 120928 1
Nozzle 120932 120931 5
Electrode 120926 120926 5
Swirl ring 120925 120925 1
Unshielded* consumables
Torch head
40 – 60 A
Deflector 40 A 120979 60 A 120979
Package quantity 1
Retaining cap 120928 120928 1
Nozzle 220006 220007 5
Electrode 120926 120926 5
Swirl ring 120925 120925 1
Gouging consumables Torch head
60 A
Shield 60 A 120977
Package quantity 1
Retaining cap 120928 1
Nozzle 220059 5
Electrode 120926 5
Swirl ring 120925 1
FineCut consumables
Torch head
40 A
TECHNOLOGIES
Deflector 40 A 120979 40 A CE** 220325 Package quantity 1
Retaining cap 120928 120928 1
Nozzle 220329 220329 5
Electrode 120926 120926 5
Swirl ring 220327 220327 1
FineCut ® Coaxial-assist™ jet Vented shield Spiral groove HyLife ®
* In countries following CE standards, unshielded consumables may only be used in mechanized torch applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm). ** CE shield for use in countries requiring CE, CCC, GOST marks. Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. www.hypertherm.com
9
T60 hand torch assembly 8, 9 7
10
11 2
6
1
7
3 4 5
Assembly
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.
Part number
Description
083172* 083171* 083210* 059309* 128564
T60 hand torch assembly with 25' (7.6 m) leads T60 hand torch assembly with 50' (15.2 m) leads T60 hand torch assembly with 75' (22.9 m) leads Test torch with 6' (1.8 m) leads Kit: T60/T80 torch main body replacement (does not include cap sensor)
128639 075571 128521 027254 002244 128642 128644 128681 128682 128638 027889 123645 128717
Kit: Cap sensor switch replacement Cap-off sensor screws Kit: T60/T80, T60M/T80M torch head repair (does not include head) Trigger spring Safety trigger assembly Kit: T60/T80 start switch replacement Kit: T60/T80 torch handle replacement Kit: T60 lead replacement, 25' (7.6 m) Kit: T60 lead replacement, 50' (15.2 m) Kit: ETR connector repair (regional repair centers only) Retaining clip Work lead with clamp, 20' (6.1 m) Work lead with clamp, 50' (15.2 m)
*Assembly includes consumables
Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. 10
www.hypertherm.com
T60M machine torch consumables Shielded consumables
Torch head
40 – 60 A
Shield 40 A 120930 60 A 120930 Ohmic
Package quantity 1
Retaining cap 120928 120928 220061 1
Nozzle 120932 120931
Electrode 120926 120926
Swirl ring 120925 120925
5
5
1
Unshielded* consumables
Torch head
40 – 60 A
Deflector 40 A 120979 60 A 120979
Package quantity 1
Retaining cap 120928 120928 1
Nozzle 220006 220007 5
Electrode 120926 120926 5
Swirl ring 120925 120925 1
Gouging consumables Torch head
60 A
Shield 120977 Package quantity 1
Retaining cap 120928 1
Nozzle 220059 5
Electrode 120926 5
Swirl ring 120925 1
FineCut consumables
Torch head 40 A
TECHNOLOGIES
40 A 40 A CE Ohmic
Package quantity
Shield / Deflector 120979 220325 220404 1
Retaining cap 120928 120928 220061 1
Nozzle 220329 220329
Electrode 120926 120926
Swirl ring 120925 120925
5
5
1
FineCut ® Coaxial-assist™ jet Vented shield Spiral groove HyLife ®
* In countries following CE standards, unshielded consumables may only be used in mechanized torch applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm). Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. www.hypertherm.com
11
T60M machine torch assembly
9
11
5-8
2
1, 3 10 4
Assembly
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.
Part number
Description
083175* 083174* 083176* 083177* 083212*
T60M machine torch assembly with 15' (4.6 m) leads T60M machine torch assembly with 25' (7.6 m) leads T60M machine torch assembly with 35' (10.7 m) leads T60M machine torch assembly with 50' (15.2 m) leads T60M machine torch assembly with 75' (22.9 m) leads
059309* 128645 128640 128639 075571 128521 128643 128634 128633 128635 128641 128638 027889 128710 128650 128651 128652 123645 128717
Test torch with 6' (1.8 m) leads Kit: Torch mounting Kit: T60M/T80M torch main body replacement (does not include cap sensor) Kit: Cap sensor switch replacement Cap-off sensor screws Kit: T60/T80, T60M/T80M torch head repair (does not include head) Kit: T60M/T80M mounting sleeve replacement Kit: T60M/T80M lead replacement, 15' (4.6 m) Kit: T60M/T80M lead replacement, 25' (7.6 m) Kit: T60M/T80M lead replacement, 35' (10.7 m) Kit: T60M/T80M lead replacement, 50' (15.2 m) Kit: ETR connector repair (regional repair centers only) Retaining clip Kit: T60/T80M positioning sleeve replacement On/Off pendant for machine torch, 25' (7.6 m) On/Off pendant for machine torch, 50' (15.2 m) On/Off pendant for machine torch, 75' (22.9 m) Work lead with clamp, 20' (6.1 m) Work lead with clamp, 50' (15.2 m)
*Assembly includes consumables
Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. 12
www.hypertherm.com
T80 hand torch consumables Shielded consumables Torch head
40 – 80 A
Shield 40 A 120929 60 A 120929 80 A 120929
Package quantity 1
Retaining cap 120928 120928 120928 1
Nozzle 120932 120931 120927 5
Electrode 120926 120926 120926 5
Swirl ring 120925 120925 120925 1
Unshielded* consumables
Torch head
40 – 80 A
Deflector 40 A 120979 60 A 120979 80 A 120979
Package quantity 1
Retaining cap 120928 120928 120928 1
Nozzle 220006 220007 120980 5
Electrode 120926 120926 120926 5
Swirl ring 120925 120925 120925 1
Gouging consumables Torch head
60 – 80 A
Shield 60 – 80 A 120977
Package quantity 1
Retaining cap 120928 1
Nozzle 220059 5
Electrode 120926 5
Swirl ring 120925 1
FineCut consumables
Torch head
40 A
Deflector 40 A 120979 40 A CE** 220325
Package quantity 1
Retaining cap 120928 120928 1
Nozzle 220329 220329 5
Electrode 120926 120926 5
Swirl ring 220327 220327 1
* In countries following CE standards, unshielded consumables may only be used in mechanized torch applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm). ** CE shield for use in countries requiring CE, CCC, GOST marks.
TECHNOLOGIES
FineCut ® Coaxial-assist™ jet Vented shield Spiral groove HyLife ®
Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. www.hypertherm.com
13
T80 hand torch assembly 8, 9 7
10
2
6
1
3
8 4 5
Assembly
1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
Part number
Description
087001* 087002* 087049* 059309* 128564
T80 hand torch assembly with 25' (7.6 m) leads T80 hand torch assembly with 50' (15.2 m) leads T80 hand torch assembly with 75' (22.9 m) leads Test torch with 6' (1.8 m) leads Kit: T60/T80 torch main body replacement (does not include cap sensor)
128639 075571 128521 027254 002244 128642 128644 128636 128637 128638 123106 128718
Kit: Cap sensor switch replacement Cap-off sensor screws Kit: T60/T80, T60M/T80M torch head repair (does not include head) Trigger spring Safety trigger assembly Kit: T60/T80 start switch replacement Kit: T60/T80 torch handle replacement Kit: T80 lead replacement, 50' (15.2 m) Kit: T80 lead replacement, 25' (7.6 m) Kit: ETR connector repair (regional repair centers only) Work lead with clamp, 20' (6.1 m) Work lead with clamp, 50' (15.2 m)
*Assembly includes consumables
Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. 14
www.hypertherm.com
T80M machine torch consumables Shielded consumables
Torch head
40 – 80 A
Shield 40 A 120930 60 A 120930 80 A 120930 Ohmic
Package quantity 1
Retaining cap 120928 120928 120928 220061 1
Nozzle 120932 120931 120927
Electrode 120926 120926 120926
Swirl ring 120925 120925 120925
5
5
1
Unshielded* consumables Torch head
40 – 80 A
Deflector 40 A 120979 60 A 120979 80 A 120979
Package quantity 1
Retaining cap 120928 120928 120928 1
Nozzle 220006 220007 120980 5
Electrode 120926 120926 120926 5
Swirl ring 120925 120925 120925 1
Gouging consumables Torch head
60 – 80 A
Shield 60 – 80 A 120977
Package quantity 1
Retaining cap 120928 1
Nozzle 220059 5
Electrode 120926 5
Swirl ring 120925 1
FineCut consumables
Torch head 40 A
TECHNOLOGIES
40 A 40 A CE Ohmic
Package quantity
Shield / Deflector 120979 220325 220404 1
Retaining cap 120928 120928 220061 1
Nozzle 220329 220329
Electrode 120926 120926
Swirl ring 120925 120925
5
5
1
FineCut ® Coaxial-assist™ jet Vented shield Spiral groove HyLife ®
* In countries following CE standards, unshielded consumables may only be used in mechanized torch applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm). Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. www.hypertherm.com
15
9
T80M machine torch assembly
11
5–8
2
1, 3
10
4
Assembly
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.
Part number
Description
087003* 087004* 087005* 087006* 087051*
T80M machine torch assembly with 15' (4.6 m) leads T80M machine torch assembly with 25' (7.6 m) leads T80M machine torch assembly with 35' (10.7 m) leads T80M machine torch assembly with 50' (15.2 m) leads T80M machine torch assembly with 75' (22.9 m) leads
059309* 128645 128640 128639 075571 128521 128643 128634 128633 128635 128641 128638 027889 128710 128650 128651 128652 123106 128145 128718
Test torch with 6' (1.8 m) leads Kit: Torch mounting Kit: T60M/T80M torch main body replacement (does not include cap sensor) Kit: Cap sensor switch replacement Cap-off sensor screws Kit: T60/T80, T60M/T80M torch head repair (does not include head) Kit: T60M/T80M mounting sleeve replacement Kit: T60M/T80M lead replacement, 15' (4.6 m) Kit: T60M/T80M lead replacement, 25' (7.6 m) Kit: T60M/T80M lead replacement, 35' (10.7 m) Kit: T60M/T80M lead replacement, 50' (15.2 m) Kit: ETR connector repair (regional repair centers only) Retaining clip Kit: T60/T80M positioning sleeve replacement On/Off pendant for machine torch, 25' (7.6 m) On/Off pendant for machine torch, 50' (15.2 m) On/Off pendant for machine torch, 75' (22.9 m) Work lead with clamp, 20' (6.1 m) Work lead with clamp, 50' (15.2 m) Work lead with clamp, 50' (15.2 m)
*Assembly includes consumables
Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. 16
www.hypertherm.com
T100 hand torch consumables Shielded consumables 40 – 80 A
Torch head 100 A
Shield 120929 120929 120929 220065 Package quantity 1 40 A 60 A 80 A 100 A
Retaining cap 120928 120928 120928 220048 1
Nozzle 120932 120931 120927 220011 5
Electrode 120926 120926 120926 220037 5
Swirl ring 120925 120925 120925 220051 1
Unshielded* consumables 40 – 80 A
Torch head 100 A
Deflector 120979 120979 120979 120979 Package quantity 1 40 A 60 A 80 A 100 A
Retaining cap 120928 120928 120928 220048 1
Nozzle 220006 220007 120980 220064 5
Electrode 120926 120926 120926 220037 5
Swirl ring 120925 120925 120925 220051 1
Gouging consumables 60 – 80 A
Torch head 100 A
Shield 60 – 80 A 120977 100 A 120977
Package quantity 1
Retaining cap 120928 220048 1
Nozzle 220059 220063 5
Electrode 120926 220037 5
Swirl ring 120925 220051 1
FineCut consumables
Torch head
40 A
TECHNOLOGIES
Deflector 40 A 120979 40 A CE** 220325 Package quantity 1
Retaining cap 120928 120928 1
Nozzle 220329 220329 5
Electrode 120926 120926 5
Swirl ring 220327 220327 1
* In countries following CE standards, unshielded consumables may only be used in mechanized torch applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm). ** CE shield for use in countries requiring CE, CCC, GOST marks.
FineCut ® Coaxial-assist™ jet Vented shield Spiral groove HyLife ®
Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. www.hypertherm.com
17
T100 hand torch assembly
13
11, 12
2
14 5
8
4 1, 6 7
10
3
9
Assembly
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.
Part number
Description
059264* 059270* 059301* 059309* 128767
T100 hand torch assembly with 25' (7.6 m) leads T100 hand torch assembly with 50' (15.2 m) leads T100 hand torch assembly with 75' (22.9 m) leads Test torch with 6' (1.8 m) leads Kit: T100 torch main body replacement (does not include cap sensor)
027889 058519 128639 075571 128768 128644 075586 002244 027254 128755 128752 128638 128642 123654 123655
Retaining clip O-ring Kit: Cap-off sensor replacement Cap-off sensor screws Kit: T100/T100M torch head repair (does not include head) Kit: T100 torch handle replacement Handle screws Safety trigger Trigger spring Kit: T100 lead replacement, 25' (7.6 m) Kit: T100 lead replacement, 50' (15.2 m) Kit: ETR connector repair (regional repair centers only) Kit: Start switch replacement Work lead with clamp, 20' (6.1 m) Work lead with clamp, 50' (15.2 m)
*Assembly includes consumables
Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. 18
www.hypertherm.com
T100M machine torch consumables Shielded consumables
40 – 80 A
Torch head
100 A
Shield 120930 120930 120930 220047
40 A 60 A 80 A 100 A 40 – 80 A Ohmic 100 A Ohmic
Package quantity
Retaining cap 120928 120928 120928 220048 220061 220206 1
1
Nozzle 120932 120931 120927 220011
Electrode 120926 120926 120926 220037
Swirl ring 120925 120925 120925 220051
5
5
1
Unshielded* consumables 40 – 80 A
Torch head 100 A
Deflector 120979 120979 120979 120979 1
40 A 60 A 80 A 100 A
Package quantity
Retaining cap 120928 120928 120928 220048 1
Nozzle 220006 220007 120980 220064 5
Electrode 120926 120926 120926 220037 5
Swirl ring 120925 120925 120925 220051 1
Gouging consumables 60 – 80 A
Torch head 100 A
Shield
60 – 80 A 120977 100 A 120977
Package quantity 1
Retaining cap 120928 220048 1
Nozzle 220059 220063 5
Electrode 120926 220037 5
Swirl ring 120925 220051 1
FineCut consumables
Torch head
40 A
TECHNOLOGIES
Shield / Deflector
40 A 120979 40 A CE 220325 Ohmic 220404
Package quantity 1
Retaining cap 120928 120928 220061 1
Nozzle 220329 220329
Electrode 120926 120926
Swirl ring 120925 120925
5
5
1
FineCut ® Coaxial-assist™ jet Vented shield Spiral groove HyLife ®
* In countries following CE standards, unshielded consumables may only be used in mechanized torch applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm). Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. www.hypertherm.com
19
13
T100M machine torch assembly 9
5
4
10, 11, 12
2 1, 6 7
3
8
Assembly
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13.
Part number
Description
059265* 059268* 059272* 059303* 059309*
T100M machine torch assembly with 25' (7.6 m) leads T100M machine torch assembly with 35' (10.7 m) leads T100M machine torch assembly with 50' (15.2 m) leads T100M machine torch assembly with 75' (22.9 m) leads Test torch with 6' (1.8 m) leads
128754 027889 058519 128639 075571 128768 128643 075004 128710 128753 128751 128759 128638 128645 128650 128651 128652 123654 123655
Kit: T100M torch main body replacement (does not include cap sensor) Retaining clip O-ring Kit: Cap sensor switch replacement Cap-off sensor screws Kit: T100/T100M torch head repair (does not include head) Kit: T100M mounting sleeve replacement Torch mounting screws Torch positioning sleeve Kit: T100/T100M lead replacement, 25' (7.6 m) Kit: T100/T100M lead replacement, 35' (10.7 m) Kit: T100/T100M lead replacement, 50' (15.2 m) Kit: ETR connector repair (regional repair centers only) Kit: Torch mounting (for reassembly after installation) On/Off pendant for machine torch, 25' (7.6 m) On/Off pendant for machine torch, 50' (15.2 m) On/Off pendant for machine torch, 75' (22.9 m) Work lead with clamp, 20' (6.1 m) Work lead with clamp, 50' (15.2 m)
*Assembly includes consumables
Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. 20
www.hypertherm.com
T100M-2 machine torch consumables Shielded consumables
40 – 80 A
Torch head
100 A
Shield 120930 120930 120930 220047
40 A 60 A 80 A 100 A 40 – 80 A Ohmic 100 A Ohmic
Package quantity
Retaining cap 120928 120928 120928 220048 220061 220206 1
1
Nozzle 120932 120931 120927 220011
Electrode 120926 120926 120926 220037
Swirl ring 120925 120925 120925 220051
5
5
1
Unshielded* consumables 40 – 80 A
Torch head 100 A
Deflector 120979 120979 120979 120979 1
40 A 60 A 80 A 100 A
Package quantity
Retaining cap 120928 120928 120928 220048 1
Nozzle 220006 220007 120980 220064 5
Electrode 120926 120926 120926 220037 5
Swirl ring 120925 120925 120925 220051 1
Gouging consumables 60 – 80 A
Torch head 100 A
Shield
60 – 80 A 120977 100 A 120977
Package quantity 1
Retaining cap 120928 220048 1
Nozzle 220059 220063 5
Electrode 120926 220037 5
Swirl ring 120925 220051 1
FineCut consumables
Torch head
40 A
TECHNOLOGIES
Shield / Deflector
40 A 120979 40 A CE 220325 Ohmic 220404
Package quantity 1
Retaining cap 120928 120928 220061 1
Nozzle 220329 220329
Electrode 120926 120926
Swirl ring 120925 120925
5
5
1
FineCut ® Coaxial-assist™ jet Vented shield Spiral groove HyLife ®
* In countries following CE standards, unshielded consumables may only be used in mechanized torch applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm). Hypertherm, Powermax and PAC are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. www.hypertherm.com
21
15
T100M-2 machine torch assembly
10
6
11, 12, 13, 14
5
2
3 8
1, 7
9
4
Assembly
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15.
Part number
Description
059315* 059324* 059325* 059326* 228523
T100M-2 machine torch assembly with 25' (7.6 m) leads T100M-2 machine torch assembly with 35' (10.7 m) leads T100M-2 machine torch assembly with 50' (15.2 m) leads T100M-2 machine torch assembly with 75' (22.9 m) leads Kit: T100M-2 torch main body replacement (does not include cap sensor)
075473 075503 058519 128639 075571 228522 128643 075004 128710 228222 228223 228224 228225 128638 128645
Machine screws Lock nuts O-ring Kit: Cap-off sensor replacement Cap-off sensor screws Kit: T100M-2 torch head repair Kit: Torch mounting sleeve replacement Torch mounting screws Torch positioning sleeve Kit: T100M-2 lead replacement, 25' (7.6 m) Kit: T100M-2 lead replacement, 35' (10.7 m) Kit: T100M-2 lead replacement, 50' (15.2 m) Kit: T100M-2 lead replacement, 75' (22.9 m) Kit: ETR connector repair (regional repair centers only) Kit: Torch mounting (for reassembly after installation)
*Assembly includes consumables
Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. 22
www.hypertherm.com
PAC110 hand torch consumables Extended* consumables
Torch head
Retaining cap 220016 Package quantity 1
Nozzle 120504 5
Electrode 020382 5
Swirl ring 220013 1
* In countries following CE standards, unshielded consumables may only be used in mechanized torch applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm). Hypertherm, Powermax and PAC are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. www.hypertherm.com
23
PAC110 hand torch assembly
3
5 2
1 4 6
5
Assembly Part number
Description
070057*
PAC110 hand torch assembly with 15' (4.6 m) leads
070058*
PAC110 hand torch assembly with 25' (7.6 m) leads
070779*
PAC110T hand torch replacement with 20' (6.1 m) leads
1.
020588
Torch main body with switch
2.
005094
Switch, torch pushbutton
3.
001192
Handle (includes both halves)
4.
075341
Screw, #4 x 3/4" (two required)
5.
075339
Screw, #4 x 1/2" (three required)
6.
044016
O-ring, Buna – N 90 Duro
029241
Torch leads, 15' (4.6 m)
029257
Torch leads, 25' (7.6 m)
060169
Work lead with clamp, 15' (4.6 m)
*Assembly includes consumables
Hypertherm, Powermax and PAC are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. 24
www.hypertherm.com
PAC110T hand torch consumables
Extended* consumables
Torch head
Package quantity
Retaining cap 220016 1
Nozzle 120504 5
Electrode 020382 5
Swirl ring 220013 1
FineCut consumables
Torch head
Package quantity
Retaining cap 220016 1
Nozzle 220331 5
Electrode 020382 5
Swirl ring 220013 1
TECHNOLOGIES
FineCut ÂŽ
* In countries following CE standards, unshielded consumables may only be used in mechanized torch applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm). Hypertherm, Powermax, PAC and FineCut are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. www.hypertherm.com
25
PAC110T hand torch assembly
4 8
5 2 3
1
7 6
Assembly
1. 2. 3. 4. 5. 6. 7. 8.
Part number
Description
070071* 120976 001288 002244 005202 027254 058503 075339 060208 060169
PAC110T hand torch assembly with 20' (6.1 m) leads Torch main body with switch Handle (includes both halves) Safety trigger assembly Switch, torch pushbutton Trigger spring O-ring, Viton .625 x .070 Screws #4 x 1/2", (five required) Torch lead replacement, 20' (6.1 m) Work lead with clamp, 15' (4.6 m)
*Assembly includes consumables
Hypertherm, Powermax, PAC and FineCut are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. 26
www.hypertherm.com
PAC123T hand torch consumables Shielded consumables Torch head
Shield 120828 Package quantity 1
Retaining cap 120600 1
Nozzle 120826 5
Electrode 120573 5
Swirl ring 120576 1
Unshielded* consumables Torch head
35 A
Deflector 35 A 120303
Package quantity 1
Retaining cap 120600 1
Nozzle 120606 5
Electrode 120574 5
Swirl ring 120576 1
Gouging consumables Torch head
Shield 120608 Package quantity 1
Retaining cap 120600 1
Nozzle 120831 5
Electrode 120573 5
Swirl ring 120576 1
For improved performance, retrofit with the RT60 torch (see page 67).
FineCut consumables
Torch head
40 A
Deflector 40 A 120303 40 A CE** 220326
Package quantity 1
Retaining cap 120600 120600 1
Nozzle 220330 220330 5
Electrode 120574 120574 5
Swirl ring 220332 220332 1
Note: The nozzles and swirl rings shown must be used as a set.
* In countries following CE standards, unshielded consumables may only be used in mechanized torch applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm). ** CE shield for use in countries requiring CE, CCC, GOST marks.
TECHNOLOGIES
FineCut ® Coaxial-assist™ jet Vented shield Spiral groove HyLife ®
Hypertherm, Powermax, PAC, FineCut, coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. www.hypertherm.com
27
PAC123T hand torch assembly 9 3 8
5
2
4
1 7
6
Assembly – torch with quick disconnects only for use with 208-240V and 480V systems
9. 9. 9.
Part number
Description
086023* 086024* 086025* 083219* 129599 129600 129601 123375 128379
PAC123T hand torch assembly with QD 15' (4.6 m) leads PAC123T hand torch assembly with QD 25' (7.6 m) leads PAC123T hand torch assembly with QD 50' (15.2 m) leads Test torch with 6' (1.8 m) leads Torch leads with QD, 15' (4.6 m) Torch leads with QD, 25' (7.6 m) Torch leads with QD, 50' (15.2 m) Work lead with clamp, 15' (4.6 m) Work lead with clamp, 50' (15.2 m)
Assembly – torch without quick disconnects only for use with 230V and 400V systems
9. 9. 9. 1. 2. 3. 4. 5. 6. 7. 8.
Part number
Description
086001* 086002* 086003* 083219* 129475 129476 129477 120570 001288 128377 002244 027254 075339 044016 004764 123375 128379
PAC123T hand torch assembly, without QD 15' (4.6 m) leads PAC123T hand torch assembly, without QD 25' (7.6 m) leads PAC123T hand torch assembly, without QD 50' (15.2 m) leads Test torch with 6' (1.8 m) leads Torch leads, without QD, 15' (4.6 m) Torch leads, without QD, 25' (7.6 m) Torch leads, without QD, 50' (15.2 m) Torch main body with switch Handle (includes both halves) Kit: Switch repair Safety trigger assembly Trigger spring Screw, #4 x 1/2" (five required) O-ring, Buna – N 90 Duro Retaining ring, Gutcha Work lead with clamp, 15' (4.6 m) Work lead with clamp, 50' (15.2 m)
For improved performance, retrofit with the RT60 torch (see page 67).
* Assembly includes consumables
Hypertherm, Powermax, PAC, FineCut, coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. 28
www.hypertherm.com
PAC123M machine torch consumables Shielded consumables
Torch head
Shield 120827 Ohmic
Package quantity 1
Retaining cap 120600 120964 1
Nozzle 120826
Electrode 120573
Swirl ring 120576
5
5
1
Unshielded* consumables Torch head
35 A
Deflector 35 A 120303
Package quantity 1
Retaining cap 120600 1
Nozzle 120606 5
Electrode 120574 5
Swirl ring 120576 1
Gouging consumables Torch head Shield 120608 Package quantity 1
Retaining cap 120600 1
Nozzle 120831 5
Electrode 120573 5
Swirl ring 120576 1
For improved performance, retrofit with the RT60M torch (see page 69).
FineCut consumables
Torch head
40 A
Deflector 40 A 120303 40 A CE 220326
Package quantity 1
Retaining cap 120600 120600 1
Nozzle 220330 220330 5
Electrode 120574 120574 5
Swirl ring 120576 120576 1
Note: The nozzles and swirl rings shown must be used as a set. * In countries following CE standards, unshielded consumables may only be used in mechanized torch applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm).
TECHNOLOGIES
FineCut ® Coaxial-assist™ jet Vented shield Spiral groove HyLife ®
Hypertherm, Powermax, PAC, FineCut, coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. www.hypertherm.com
29
PAC123M torch assembly 2
6
5
3
1
4
7
Assembly – torch with quick disconnects only for use with 208-240V and 480V systems
1. 1. 1.
Part number
Description
086026* 086027* 086029* 083219* 128572 128573 128574 123375 128379
PAC123M machine torch assembly with QD 15' (4.6 m) leads (with pigtail) PAC123M machine torch assembly with QD 25' (7.6 m) leads (with pigtail) PAC123M machine torch assembly with QD 50' (15.2 m) leads (with pigtail) Test torch with 6' (1.8 m) leads Torch leads with QD, 15' (4.6 m) (with pigtail) Torch leads with QD, 25' (7.6 m) (with pigtail) Torch leads with QD, 50' (15.2 m) (with pigtail) Work lead with clamp, 15' (4.6 m) Work lead with clamp, 50' (15.2 m)
Assembly – torch without quick disconnects only for use with 230V and 400V systems
1. 1. 1. 2. 3. 4. 5. 6. 7. 7. 7.
Part number
Description
086004* 086005* 086006* 083219* 128374 128375 128376 120583 020620 120613 027599 044016 028714 128061 128062 029257 128379
PAC123M machine torch assembly, without QD 15' (4.6 m) leads (with pigtail) PAC123M machine torch assembly, without QD 25' (7.6 m) leads (with pigtail) PAC123M machine torch assembly, without QD 50' (15.2 m) leads (with pigtail) Test torch with 6' (1.8 m) leads Torch leads, without QD, 15' (4.6 m) (with pigtail) Torch leads, without QD, 25' (7.6 m) (with pigtail) Torch leads, without QD, 50' (15.2 m) (with pigtail) Torch main body with switch Torch position sleeve Torch sleeve Snap ring O-ring, Buna – N 90 Duro On/Off pendant, 25' (7.6 m) On/Off pendant, 50' (15.2 m) On/Off pendant, 75' (22.9 m) Torch leads, 25' (7.6 m) Work lead with clamp, 50' (15.2 m)
For improved performance, retrofit with the RT60M torch (see page 69).
* Assembly includes consumables
Hypertherm, Powermax, PAC, FineCut, coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. 30
www.hypertherm.com
PAC121TS/125T hand torch consumables Shielded consumables 40A, 50 A
Torch head Shield
40 A 120601 50 A 120601
Package quantity 1
Retaining cap 120600 120600 1
Nozzle 120438 120282 5
Electrode 120573 120573 5
Swirl ring 020361 020361 1
Unshielded* consumables 50 A
Torch head Deflector
50 A 120303
Package quantity 1
Retaining cap 120600 1
Nozzle 020395 5
Electrode 120573 5
Swirl ring 020361 1
Extended consumables
Torch head
50 A
Deflector 50 A 120303 Pipe saddle 120303
Package quantity 1
Retaining cap 120600 120600 1
Nozzle 120304 120305 5
Electrode 120574 120574 5
Swirl ring 020361 020361 1
Gouging consumables Torch head
50 A
Shield 50 A 120608
Package quantity 1
Retaining cap 120600 1
Nozzle 120281 5
Electrode 120573 5
Swirl ring 020361 1
For improved performance, retrofit with the RT60 torch (see page 67).
FineCut consumables
Torch head
40 A
Deflector 40 A 120303 40 A CE** 220326
Package quantity 1
Retaining cap 120600 120600 1
Nozzle 220330 220330 5
Electrode 120574 120574 5
Swirl ring 220332 220332 1
Notes: The nozzles and swirl rings shown must be used as a set. A label located on the torch handle indicates whether the torch is a PAC121TS or PAC125T.
TECHNOLOGIES
FineCut 速 Spiral groove Vented shield
* In countries following CE standards, unshielded consumables may only be used in mechanized torch applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm). ** CE shield for use in countries requiring CE, CCC, GOST marks. Hypertherm, Powermax, PAC and FineCut are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. www.hypertherm.com
31
PAC121TS/125T hand torch assembly
7
3
5
2
4
1 8
6
Assembly – PAC121TS hand torch assembly
1. 2. 3. 4. 5. 6. 7. 7. 8.
Part number
Description
083130* 083131* 083219* 120556 001288 128284 002244 027254 075340 129001 129002 044016 023922 028907
PAC125T/Powermax800 hand torch assembly with 25' (7.6 m) leads PAC125T/Powermax800 hand torch assembly with 50' (15.2 m) leads Test torch with 6' (1.8 m) leads Torch main body with switch Handle (includes both halves) Switch, torch pushbutton Safety trigger assembly Trigger spring Screw, #4 x 5/8" (five required) PAC121TS torch leads, 25' (7.6 m) PAC121TS torch leads, 50' (15.2 m) O-ring, Buna – N 90 Duro Work lead with clamp, 20' (6.1 m) Work lead with clamp, 50' (15.2 m)
Assembly – PAC125T hand torch assembly
1. 2. 3. 4. 5. 6. 7. 7. 8.
Part number
Description
083130* 083131* 083219* 120570 001288 128284 002244 027254 075340 129352 129353 044016 023922 028907
PAC125T/Powermax800 hand torch assembly with 25' (7.6 m) leads PAC125T/Powermax800 hand torch assembly with 50' (15.2 m) leads Test torch with 6' (1.8 m) leads Torch main body with switch Handle (includes both halves) Switch, torch pushbutton Safety trigger assembly Trigger spring Screw, #4 x 5/8" (five required) PAC125T torch leads, 25' (7.6 m) PAC125T torch leads, 50' (15.2 m) O-ring, Buna – N 90 Duro Work lead with clamp, 20' (6.1 m) Work lead with clamp, 50' (15.2 m)
For improved performance, retrofit with the RT60 torch (see page 67).
*Assembly includes consumables
Note: A label located on the torch handle indicates whether the torch is a PAC121TS or PAC125T. Hypertherm, Powermax, PAC and FineCut are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. 32
www.hypertherm.com
PAC121M/125M machine torch consumables Shielded consumables
Torch head
40 A, 50 A
Shield
40 A 120602 50 A 120602 Ohmic
Package quantity 1
Retaining cap 120600 120600 120964 1
Nozzle 120438 120282
Electrode 120573 120573
Swirl ring 020361 020361
5
5
1
Unshielded* consumables Torch head
50 A
Deflector
50 A 120303
Package quantity 1
Retaining cap 120600 1
Nozzle 020395 5
Electrode 120573 5
Swirl ring 020361 1
Extended consumables Torch head
50 A
Deflector
50 A 120303 Pipe saddle 120303
Package quantity 1
Retaining cap 120600 120600 1
Nozzle 120304 120305 5
Electrode 120574 120574 5
Swirl ring 020361 020361 1
Gouging consumables Torch head
50 A
Shield 50 A 120608 Package quantity 1
Retaining cap 120600 1
Nozzle 120281 5
Electrode 120573 5
For improved performance, retrofit with the RT60M torch (see page 69).
Swirl ring 020361 1
FineCut consumables
Torch head 40 A
Shield / Deflector
40 A 120303 40 A CE 220326 Ohmic 220403
Package quantity 1
Retaining cap 120600 120600 120964 1
Nozzle Electrode 220330 120574 220330 120574
Swirl ring 120576 120576
5
1
5
Notes: The nozzles and swirl rings shown must be used as a set. A label located on the torch handle indicates whether the torch is a PAC121TS or PAC125T.
TECHNOLOGIES
FineCut 速 Spiral groove Vented shield
* In countries following CE standards, unshielded consumables may only be used in mechanized torch applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm). Hypertherm, Powermax, PAC and FineCut are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. www.hypertherm.com
33
PAC121M/PAC125M machine torch assembly 5
1
8
6
2
3
4 7
Assembly – PAC121M machine torch assembly 1. 2. 3. 4. 4. 4. 4. 5. 6. 7. 7. 7. 8. 4. 4. 4. 4.
Part number 083219* 120558 020620 020559 028923 028918 028926 028919 075321 075322 028461 028462 028463 044016 128123 128125 128126 128127 023922 028907
Description Test torch with 6' (1.8 m) leads Torch main body with switch Torch position sleeve Torch sleeve Torch lead with pigtail, 14' (4.3 m) Torch lead with pigtail, 25' (7.6 m) Torch lead with pigtail, 35' (10.7 m) Torch lead with pigtail, 50' (15.2 m) Screw, 4-40 x 1/2, Hex, SS (three required) Screw, 4-40 x 1/4, SL, SZ On/Off pendant, 25' (7.6 m) On/Off pendant, 50' (15.2 m) On/Off pendant, 75' (22.9 m) O-ring: Buna 90 Duro .614 x .070 Torch lead, 14' (4.3 m) (without pigtail) Torch lead, 25' (7.6 m) (without pigtail) Torch lead, 35' (10.7 m) (without pigtail) Torch lead, 50' (15.2 m) (without pigtail) Work lead with clamp, 20' (6.1 m) Work lead with clamp, 50' (15.2 m)
Assembly – PAC125M machine torch assembly
1. 2. 3. 4. 4. 4. 4. 4. 4. 4. 4. 5. 6. 7. 7. 7. 8.
Part number 083136* 083137* 083138* 083139* 083140* 083141* 083142* 083143* 083219* 120583 020620 120613 129339 129338 129340 129341 129343 129342 129344 129345 075321 075322 028714 128061 128062 044016 023922 028907
Description PAC125M torch assembly with pigtail with 14' (4.3 m) leads PAC125M torch assembly with pigtail with 25' (7.6 m) leads PAC125M torch assembly with pigtail with 35' (10.7 m) leads PAC125M torch assembly with pigtail with 50' (15.2 m) leads PAC125M torch assembly without pigtail with 14' (4.3 m) leads PAC125M torch assembly without pigtail with 25' (7.6 m) leads PAC125M torch assembly without pigtail with 35' (10.7 m) leads PAC125M torch assembly without pigtail with 50' (15.2 m) leads Test torch with 6' (1.8 m) leads Torch main body with switch Torch position sleeve Torch sleeve Torch lead with pigtail, 15' (4.6 m) Torch lead with pigtail, 25' (7.6 m) Torch lead with pigtail, 35' (10.7 m) Torch lead with pigtail, 50' (15.2 m) Torch lead without pigtail, 14' (4.3 m) Torch lead without pigtail, 25' (7.6 m) Torch lead without pigtail, 35' (10.7 m) Torch lead without pigtail, 50' (15.2 m) Screw, 4-40 x 1/2, Hex, SS (three required) Screw, 4-40 x 1/4, SL, SZ On/Off pendant, 25' (7.6 m) On/Off pendant, 50' (15.2 m) On/Off pendant, 75' (22.9 m) O-ring: Buna 90 Duro .614 x .070 Work lead with clamp, 20' (6.1 m) Work lead with clamp, 50' (15.2 m)
For improved performance, retrofit with the RT60M torch (see page 69).
*Assembly includes consumables
Hypertherm, Powermax, PAC and FineCut are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. 34
www.hypertherm.com
PAC125T hand torch consumables Shielded consumables Torch head
55 A
Shield 55 A 120601
Package quantity 1
Retaining cap 120600 1
Nozzle 120577 5
Electrode 120573 5
Swirl ring 120576 1
Unshielded* consumables
Torch head
35 A, 55 A
Deflector 35 A Pipe saddle 120303 55 A Pipe saddle 120303
Package quantity
1
Retaining cap 120600 120600 1
Nozzle 120606 120578 5
Electrode 120574 120574 5
Swirl ring 120576 120576 1
Gouging consumables 55 A
Torch head Shield
55 A 120608
Package quantity 1
Retaining cap 120600 1
Nozzle 120607 5
Electrode 120573 5
Swirl ring 120576 1
For improved performance, retrofit with the RT60 torch (see page 67).
FineCut consumables
Torch head
40 A
Deflector 40 A 120303 40 A CE** 220326
Package quantity 1
Retaining cap 120600 120600 1
Nozzle 220330 220330 5
Electrode 120574 120574 5
Swirl ring 220332 220332 1 TECHNOLOGIES
Note: The nozzles and swirl rings shown must be used as a set.
FineCut 速 Spiral groove Vented shield HyLife 速
* In countries following CE standards, unshielded consumables may only be used in mechanized torch applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm). ** CE shield for use in countries requiring CE, CCC, GOST marks. Hypertherm, Powermax, PAC and FineCut are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. www.hypertherm.com
35
PAC125T hand torch assembly 9 3 8
5
2
4
6
1 7
Assembly
1. 2. 3. 4. 5. 6. 7. 8. 9. 9.
Part number
Description
083066* 083067* 083219* 120570 001288 128284 002244 027254 075339 044016 004764 129352 129353 023922 028907
PAC125T hand torch assembly with 25' (7.6 m) leads PAC125T hand torch assembly with 50' (15.2 m) leads Test torch with 6' (1.8 m) leads Torch main body with switch Handle (includes both halves) Kit: Switch repair Safety trigger assembly Trigger spring Screw, #4 x 1/2" (five required) O-ring, Buna – N 90 Duro Ring, Gutcha PAC125T torch leads, 25' (7.6 m) PAC125T torch leads, 50' (15.2 m) Work lead with clamp, 20' (6.1 m) Work lead with clamp, 50' (15.2 m)
*Assembly includes consumables
For improved performance, retrofit with the RT60 torch (see page 67).
Hypertherm, Powermax, PAC and FineCut are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. 36
www.hypertherm.com
PAC125M machine torch consumables Shielded consumables
Torch head
55 A
Shield 55 A 120602 Ohmic
Package quantity 1
Retaining cap 120600 120964 1
Nozzle 120577
Electrode 120573
Swirl ring 120576
5
5
1
Unshielded* consumables
Torch head
35 A, 55 A
Deflector
Retaining cap 120600 120600 1
35 A Pipe saddle 120303 55 A Pipe saddle 120303
Package quantity
1
Nozzle 120606 120578 5
Electrode 120574 120574 5
Swirl ring 120576 120576 1
Gouging consumables Torch head
55 A
Shield 55 A 120608 Package quantity 1
Retaining cap 120600 1
Nozzle 120607 5
Electrode 120573 5
For improved performance, retrofit with the RT60M torch (see page 69).
Swirl ring 120576 1
FineCut consumables
Torch head 40 A
Shield / Deflector 40 A 120303 40 A CE 220326 Ohmic 220403
Package quantity 1
Retaining cap 120600 120600 120964 1
Nozzle 220330 220330
Electrode 120574 120574
Swirl ring 120576 120576
5
5
1
Note: The nozzles and swirl rings shown must be used as a set.
TECHNOLOGIES
FineCut 速 Spiral groove Vented shield HyLife 速
* In countries following CE standards, unshielded consumables may only be used in mechanized torch applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm). Hypertherm, Powermax, PAC and FineCut are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. www.hypertherm.com
37
PAC125M machine torch assembly
2
7
4
1
8
3 5
6
Assembly
1. 2. 3. 4. 4. 4. 4. 5. 6. 6. 6. 7. 8. 4. 4. 4. 4.
Part number
Description
083069* 083068* 083070* 083071* 083073* 083072* 083074* 083075* 083219* 120583 020620 120613 129339 129338 129340 129341 027599 028714 128061 128062 075504 075503 129343 129342 129344 129345 023922 028907
PAC125M torch assembly with pigtail with 14' (4.3 m) leads PAC125M torch assembly with pigtail with 25' (7.6 m) leads PAC125M torch assembly with pigtail with 35' (10.7 m) leads PAC125M torch assembly with pigtail with 50' (15.2 m) leads PAC125M torch assembly without pigtail with 14' (4.3 m) PAC125M torch assembly without pigtail with 25' (7.6 m) PAC125M torch assembly without pigtail with 35' (10.7 m) PAC125M torch assembly without pigtail with 50' (15.2 m) Test torch with 6' (1.8 m) leads Torch main body with switch Torch position sleeve Torch sleeve Torch lead with pigtail, 14' (4.3 m) Torch lead with pigtail, 25' (7.6 m) Torch lead with pigtail, 35' (10.7 m) Torch lead with pigtail, 50' (15.2 m) Snap ring On/Off pendant, 25' (7.6 m) On/Off pendant, 50' (15.2 m) On/Off pendant, 75' (22.9 m) Screw, 4-40 x 5/16" Locknut, 4-40 Torch lead without pigtail, 14' (4.3 m) Torch lead without pigtail, 25' (7.6 m) Torch lead without pigtail, 35' (10.7 m) Torch lead without pigtail, 50' (15.2 m) Work lead with clamp, 20' (6.1 m) Work lead with clamp, 50' (15.2 m)
*Assembly includes consumables
For improved performance, retrofit with the RT60Mtorch (see page 69).
Hypertherm, Powermax, PAC and FineCut are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. 38
www.hypertherm.com
PAC135T hand torch consumables Shielded consumables 40 A
Torch head 80 A
Shield 40 A 120475 80 A 120475
Package quantity 1
Retaining cap 120520 120483 1
Nozzle 120515 120476 5
Electrode 120473 120473 5
Swirl ring 120474 120474 1
Extended* consumables 80 A
Torch head Deflector
80 A 120519
Package quantity 1
Retaining cap 120483 1
Nozzle 120518 5
Electrode 120517 5
Swirl ring 120474 1
Gouging consumables 80 A
Torch head Shield
80 A 120510
Package quantity 1
Retaining cap 120483 1
Nozzle 120509 5
Electrode 120473 5
Swirl ring 120474 1
For improved performance, retrofit with the RT80 torch (see page 71).
TECHNOLOGIES
Vented shield HyLife 速
* In countries following CE standards, unshielded consumables may only be used in mechanized torch applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm).
Hypertherm, Powermax, PAC and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. www.hypertherm.com
39
PAC135T hand torch assembly 10
8 2
9 11
4
6 1 7 5
2 3 (5 screws)
12
Assembly
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 11. 12.
Part number
Description
085001* 085061* 120477 001615 075497 128409 005212 005247 046072 001616 002277 128122 129559 129560 026020 128145
PAC135T torch assembly, quick disconnect with 25' (7.6 m) leads PAC135T torch assembly, quick disconnect with 50' (15.2 m) leads Torch main body Handle (includes both halves) Screws, #6 x 5/8", phillips head, pan head (five required) Safety trigger upgrade assembly Switch assembly, cap-on sensor Push button switch Heatshrink: 1/2" ID Torch boot Quick disconnect boot Plug assembly: Torch quick disconnect Torch lead, 25' (7.6 m) Torch lead, 50' (15.2 m) O-ring, silicon Work lead with clamp, 50' (15.2 m)
*Assembly includes consumables
For improved performance, retrofit with the RT80 torch (see page 71).
Hypertherm, Powermax, PAC and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. 40
www.hypertherm.com
PAC135M machine torch consumables Shielded consumables
40 A
Torch head
80 A
Shield 40 A 120516 80 A 120516 Ohmic
Package quantity 1
Retaining cap 120520 120483 120968 1
Nozzle 120515 120476
Electrode 120473 120473
Swirl ring 120474 120474
5
5
1
Extended* consumables 80 A
Torch head Deflector
80 A 120519
Package quantity 1
Retaining cap 120483 1
Nozzle 120518 5
Electrode 120517 5
Swirl ring 120474 1
For improved performance, retrofit with the RT80M torch (see page 73).
Gouging consumables 80 A
Torch head
Shield 80 A 120510
Package quantity 1
Retaining cap 120483 1
Nozzle 120509 5
Electrode 120473 5
Swirl ring 120474 1
TECHNOLOGIES
Vented shield HyLife 速
* In countries following CE standards, unshielded consumables may only be used in mechanized torch applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm).
Hypertherm, Powermax, PAC and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. www.hypertherm.com
41
PAC135M machine torch assembly 9 3
7
2
8
1
11
10
4 5
6
Assembly
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 10. 10. 10. 11.
Part number
Description
085062* 085063* 085064* 085065* 108040 120508 008268 046072 108035 108034 046056 020243 128122 129240 129241 129242 129243 026020 028714 128061 128062 128145
PAC135M torch assembly with 14' (4.3 m) leads PAC135M torch assembly with 25' (7.6 m) leads PAC135M torch assembly with 35' (10.7 m) leads PAC135M torch assembly with 50' (15.2 m) leads Contact: Cap-on sensor switch Torch main body Plug: 3-socket female Heatshrink: 1/2" ID Pin housing: 2-position 26-22 AWG Receptacle housing: 2-position 26-22 AWG Tubing: 5/8" ID Sleeve, torch position Plug assembly: Torch quick disconnect Torch lead, 14' (4.3 m) Torch lead, 25' (7.6 m) Torch lead, 35' (10.7 m) Torch lead, 50' (15.2 m) O-ring, silicon On/Off pendant, 25' (7.6 m) On/Off pendant, 50' (15.2 m) On/Off pendant, 75' (22.9 m) Work lead with clamp, 50' (15.2 m)
*Assembly includes consumables
For improved performance, retrofit with the RT80M torch (see page 73).
Hypertherm, Powermax and PAC are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. 42
www.hypertherm.com
MAX20 PAC110 hand torch consumables Standard consumables
Torch head
Retaining cap 220016 Package quantity 1
Nozzle 020299 5
Electrode 020220 5
Swirl ring 220013 1
Extended* consumables
Torch head
Retaining cap 220016 Package quantity 1
Nozzle 020381 5
Electrode 020382 5
Swirl ring 220013 1
* In countries following CE standards, unshielded consumables may only be used in mechanized torch applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm). Hypertherm, MAX and PAC are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. www.hypertherm.com
43
MAX20 PAC110 hand torch assembly
3
5 2
1 4 6
Assembly
1. 2. 3. 4. 5. 6.
5
Part number
Description
070003* 070014* 020588 005094 001192 075341 075339 044016 029241 029257 023269
PAC110 torch assembly with 15' (4.6 m) leads PAC110 torch assembly with 25' (7.6 m) leads Torch main body with switch Switch, torch pushbutton Handle (includes both halves) Screw, #4 x 3/4" (two required) Screw, #4 x 1/2" (three required) O-ring, Buna – N 90 Duro Torch leads, 15' (4.6 m) Torch leads, 25' (7.6 m) Work lead with clamp, 15' (4.6 m)
*Assembly includes consumables
Hypertherm, MAX and PAC are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. 44
www.hypertherm.com
MAX40/HT40 PAC140 hand torch consumables Standard consumables
Torch head
Retaining cap Air 020104 Nitrogen (N2) 020104
Package quantity 1
Nozzle 020115 020115 5
Swirl ring 020101 020101 1
Electrode 020103 020167 5
Extended consumables
Torch head
Retaining cap Air 020104
Package quantity 1
Nozzle 020466 5
Swirl ring 020101 1
Electrode 020467 5
Tapered consumables
Torch head
Retaining cap Air 020200 Nitrogen (N2) 020200
Package quantity 1
Nozzle 020197 020197 5
Swirl ring 020101 020101 1
Electrode 020103 020167 5
Gouging consumables
Torch head
Retaining cap Air 020104 Nitrogen (N2) 020104
Package quantity 1
Nozzle 020340 020340 5
Swirl ring 020101 020101 1
Electrode 020103 020167 5
Hypertherm, MAX, HT and PAC are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. www.hypertherm.com
45
MAX40/HT40 PAC140 hand torch assembly
3
5
1 2
7
4
6
Assembly
1. 2. 3. 4. 5. 6. 7.
Part number
Description
057112* 057113* 005094 020536 020479 074069 001214 001260 075365 044016 029129 029130 023205
Torch assembly with 25' (7.6 m) leads Torch assembly with 50' (15.2 m) leads Switch, torch pushbutton Lead insulator (two required) Torch main body Splice, butt, insulated (two required) Handle (includes both halves) Boot Screw #6 x 3/4" (five required) O-ring, Buna – N 90 Duro Torch leads, 25' (7.6 m) Torch leads, 50' (15.2 m) Work lead with clamp, 15' (4.6 m)
*Assembly includes consumables
Hypertherm, MAX, HT and PAC are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. 46
www.hypertherm.com
MAX40/HT40 MAX40/HT40 machine torch consumables Standard consumables
Torch head
Retaining cap 020104 020104 1
Air Nitrogen (N2)
Package quantity
Nozzle 020115 020115 5
Swirl ring 020101 020101 1
Electrode 020103 020167 5
Extended consumables
Torch head
Retaining cap 020104 1
Air
Package quantity
Nozzle 020466 5
Swirl ring 020101 1
Electrode 220467 5
Tapered consumables
Torch head
Retaining cap 020200 020200 1
Air Nitrogen (N2)
Package quantity
Nozzle 020197 020197 5
Swirl ring 020101 020101 1
Electrode 020103 020167 5
Gouging consumables
Torch head
Retaining cap Air 020104 Nitrogen (N2) 020104
Package quantity 1
Nozzle 020340 020340 5
Swirl ring 020101 020101 1
Electrode 020103 020167 5
Hypertherm, MAX and HT are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. www.hypertherm.com
47
MAX40/HT40 MAX40/HT40 machine torch assembly 2
1
3
4
Assembly
1. 2. 2. 3. 4.
Part number
Description
028287* 020114 020231 020269 004302 044016 028288 028289 028290 023205
Torch assembly Torch main body Torch position sleeve, 10-3/4" (273.05 mm) (included in 028287) Torch position sleeve, 18" (457.2 mm) Lead insulator O-ring, Buna – N 90 Duro Torch leads, 25' (7.6 m) Torch leads, 35' (10.7 m) Torch leads, 50' (15.2 m) Work lead with clamp, 15' (4.6 m)
*Assembly includes consumables
Hypertherm, MAX and HT are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. 48
www.hypertherm.com
MAX40cs/42/43 PAC120/121TS/125T hand and machine torch consumables Standard consumables Torch head
MAX40cs Retaining cap 020930 1
Package quantity
Nozzle 020350 5
Electrode 120573 5
Swirl ring 020361 1
Shielded consumables
Handheld
Torch head
MAX42
Mechanized
Shield Handheld 120601 Mechanized 120602
Package quantity
Retaining cap 120600 120600 1
Nozzle 120438 120438 5
Electrode 120573 120573 5
Swirl ring 020361 020361 1
Extended* consumables MAX43 Torch head
Pipe saddle Extended
Package quantity
Retaining cap 020930 020930 1
Nozzle 120023 020546 5
Electrode 120574 120574 5
Swirl ring 020361 020361 1
Gouging consumables
Torch head
Package quantity
Retaining cap 020930 1
Nozzle 020539 5
Electrode 120573 5
For improved performance, retrofit with the RT60 torch (see page 67).
Swirl ring 020361 1
Notes: The nozzles and swirl rings shown must be used as a set. A label located on the torch handle indicates whether the torch is a PAC121TS or PAC125T.
TECHNOLOGIES
Spiral groove
* In countries following CE standards, unshielded consumables may only be used in mechanized torch applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm). ** CE shield for use in countries requiring CE, CCC, GOST marks. Hypertherm, MAX and PAC are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. www.hypertherm.com
49
MAX40cs/42/43 PAC121TS/125T hand torch assembly
7
3
5
2
4
1 8
6
Assembly – PAC121TS Torch with quick disconnects 7. 7. 7.
Part number 129099 129001 129002
Description MAX42/43 torch leads with QD 15' (4.6 m) (N/A on MAX40cs) MAX42/43 torch leads with QD 25' (7.6 m) (N/A on MAX40cs) MAX42/43 torch leads with QD 50' (15.2 m) (N/A on MAX40cs)
Assembly – PAC121TS Torch without quick disconnects
7. 7. 1. 2. 3. 4. 5. 6. 8.
Part number 057172* 057173* 083219* 029556 029557 120556 001288 128284 002244 027254 075340 044016 023452 023415 023205
Description MAX40cs hand torch assembly without QD 25' (7.6 m) leads MAX40cs hand torch assembly without QD 50' (15.2 m) leads Test torch with 6' (1.8 m) leads MAX40cs torch leads without QD 25' (7.6 m) MAX40cs torch leads without QD 50' (15.2 m) Torch main body with switch Handle (includes both halves) Switch, torch pushbutton, kit, HNDTCH, PBSW RPR Safety trigger assembly Safety trigger spring Screw, #4 x 5/8" (five required) O-ring, Buna – N 90 Duro MAX43 work lead with clamp, 15' (4.6 m) MAX40cs work lead with clamp, 15' (4.6 m) MAX42 work lead with clamp, 15' (4.6 m)
Assembly – PAC125T
1. 2. 3. 4. 5. 6. 7. 7. 7. 8.
Part number 083128* 083129* 083219* 120570 001288 128284 002244 027254 075340 129479 129352 129353 044016 023452 023415 023205
Description MAX42/43 safety trigger torch assembly with 25' (7.6 m) leads MAX42/43 safety trigger torch assembly with 50' (15.2 m) leads Test torch with 6' (1.8 m) leads Torch main body with switch Handle (includes both halves) Switch, torch pushbutton, kit, HNDTCH, PBSW RPR Safety trigger assembly Safety trigger spring Screw, #4 x 5/8" (five required) MAX42/43 torch leads with QD 15' (4.6 m) (N/A on MAX40cs) MAX42/43 torch leads with QD 25' (7.6 m) (N/A on MAX40cs) MAX42/43 torch leads with QD 50' (15.2 m) (N/A on MAX40cs) O-ring, Buna – N 90 Duro MAX43 work lead with clamp, 15' (4.6 m) MAX40cs work lead with clamp, 15' (4.6 m) MAX42 work lead with clamp, 15' (4.6 m)
For improved performance, retrofit with the RT60 torch (see page 67).
*Assembly includes consumables Note: A label located on the torch handle indicates whether the torch is a PAC121TS or PAC125T. Hypertherm, MAX and PAC are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. 50
www.hypertherm.com
MAX40cs/42/43 PAC121P hand and machine torch consumables Standard consumables Torch head
MAX40cs Retaining cap 020930 1
Package quantity
Nozzle 020350 5
Electrode 120573 5
Swirl ring 020361 1
Shielded consumables
Handheld
Torch head
MAX42
Mechanized
Shield Handheld 120601 Mechanized 120602
Package quantity
Retaining cap 120600 120600 1
Nozzle 120438 120438 5
Electrode 120573 120573 5
Swirl ring 020361 020361 1
Extended* consumables MAX43 Torch head
Pipe saddle Extended
Package quantity
Retaining cap 020930 020930 1
Nozzle 120023 020546 5
Electrode 120574 120574 5
Swirl ring 020361 020361 1
Gouging consumables
Torch head
Package quantity
Retaining cap 020930 1
Nozzle 020539 5
Electrode 120573 5
For improved performance, retrofit with the RT60 torch (see page 67).
Swirl ring 020361 1
Notes: The nozzles and swirl rings shown must be used as a set.
TECHNOLOGIES
Spiral groove
* In countries following CE standards, unshielded consumables may only be used in mechanized torch applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm). ** CE shield for use in countries requiring CE, CCC, GOST marks. Hypertherm, MAX and PAC are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. www.hypertherm.com
51
MAX40cs/42/43 PAC121P hand torch assembly
5
2
3 4
1 6
Assembly – PAC121P torch with quick disconnects 5. 5.
Part number
Description
029391 029392
MAX42/43 torch leads with QD 25' (7.6 m) (N/A on MAX40cs) MAX42/43 torch leads with QD 50' (15.2 m) (N/A on MAX40cs)
Assembly – PAC121P torch without quick disconnects
5. 5.
1. 2. 3. 4. 6.
Part number
Description
057176* 057177* 083219* 029483 029484 071069* 071070* 120013 001215 005094 075365 044016 023452 023415 023205
MAX40cs hand torch assembly without QD 25' (7.6 m) leads MAX40cs hand torch assembly without QD 50' (15.2 m) leads Test torch with 6' (1.8 m) leads MAX40cs torch leads without QD 25' (7.6 m) MAX40cs torch leads without QD 50' (15.2 m) MAX42/43 hand torch assembly, 25' (7.6 m) leads MAX42/43 hand torch assembly, 50' (15.2 m) leads Torch main body with switch Handle (includes both halves) Switch, torch pushbutton Screw, #6 x 3/4" (five required) O‑ring, Buna – N 90 Duro MAX43 work lead with clamp, 15' (4.6 m) MAX40cs work lead with clamp, 15' (4.6 m) MAX42 work lead with clamp, 15' (4.6 m)
For improved performance, retrofit with the RT60 torch (see page 67).
*Assembly includes consumables
Hypertherm, MAX and PAC are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. 52
www.hypertherm.com
MAX70/100 PAC130 hand torch consumables Shielded consumables 40 A
MAX70
Torch head 70 – 100 A
Shield
Retaining cap 020490 020336 020336 020336 1
40 A 70 A 020335 80 A 020335 100 A 020335
Package quantity 1
Nozzle 020396 020397 020397 020337 5
Electrode (Air) 120433 120433 120433 120433 5
or
Electrode (Nitrogen) 020193 020193 020193 020193 5
Swirl ring 020194 020194 020194 020194 1
Unshielded* consumables 40 A
Torch head 70 – 100 A
40 A 70 A 80 A 100 A
Package quantity
Deflector / Retaining cap** or 020333 / 020336 020333 / 020336 020333 / 020336 020333 / 020336 1
Retaining cap 020184 020184 020184 020184 1
Nozzle 020203 020345 020345 020195 5
Electrode (Air) 120433 120433 120433 120433 5
or
Electrode (Nitrogen) 020193 020193 020193 020193 5
MAX100
Swirl ring 020194 020194 020194 020194 1
Extended consumables 70 – 80 A
Torch head
Deflector / Retaining cap** or 70 – 80 A Air 020333 / 020336 70 – 80 A Nitrogen (N2) 020333 / 020336 Package quantity 1
Retaining cap 020184 020184 1
Nozzle 020563 020563 5
Electrode 120444 020866 5
Swirl ring 020194 020194 1
Gouging consumables Torch head
70, 100 A
TECHNOLOGIES
HyLife Vented shield ®
Shield 70 A 020712 100 A 020712
Package quantity 1
Retaining cap 020336 020336 1
Nozzle 020878 120459 5
Electrode 020744 020744 5
Swirl ring 020194 020194 1
* In countries following CE standards, unshielded consumables may only be used in mechanized torch applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm). ** Non-shielded cutting may use a retaining cap or a combination deflector/retaining cap. Hypertherm, MAX, PAC and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. www.hypertherm.com
53
MAX70/100 PAC130 hand torch assembly Quick Disconnect
9
without Quick Disconnect 10 (not shown)
5
6
4 7 8
1
2 3
11
Assembly – torch leads with quick disconnects Part number
Description
059093* 059094* 059095*
Torch assembly with QD 25' (7.6 m) Torch assembly with QD 50' (15.2 m) Torch assembly with QD 75' (22.9 m)
Assembly – torch leads without quick disconnects
10. 10. 10. 1. 2. 3. 4. 5. 6. 7. 8. 9. 9. 9. 11.
Part number
Description
059076 059077 059078 029198 029199 029229 020461 001214 075365 005094 074069 001217 024249 020536 029667 029668 029669 026018 023682 023209
Torch assembly without QD 25' (7.6 m) Torch assembly without QD 50' (15.2 m) Torch assembly without QD 75' (22.9 m) Leads, hand torch without QD 25' (7.6 m) Leads, hand torch without QD 50' (15.2 m) Leads, hand torch without QD 75' (22.9 m) Torch main body Handle (both halves included) Screw, #6 x 3⁄4" (five required) Switch, pushbutton, torch Splice, butt, insulated (two required) Boot Negative lead insulator, 11⁄16 x 3 1⁄2" Pilot arc lead insulator, 9⁄16 x 2 1⁄2" Leads, hand torch with QD 25' (7.6 m) Leads, hand torch with QD 50' (15.2 m) Leads, hand torch with QD 75' (22.9 m) O-ring, Silico MAX70 work lead with clamp, 15' (4.6 m) MAX100 work lead with clamp, 25' (7.6 m)
*Assembly includes consumables
Hypertherm, MAX, PAC and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. 54
www.hypertherm.com
MAX70/100 MAX70/MAX100 machine torch consumables Shielded consumables Torch head
40 A
MAX70 Torch head
70 – 100 A
40 A 70 A 80 A 100 A 70 – 100 A Ohmic
Package quantity
Shield 020492 020334 020334 020334
Retaining cap 020490 020336 020336 020336 120966 1
1
Nozzle 020396 020397 020397 020337
Electrode (Air) 120433 120433 120433 120433
5
5
Electrode or (Nitrogen) 020193 020193 020193 020193 5
Swirl ring 020194 020194 020194 020194 1
Unshielded* consumables 40 A
Torch head 70 – 100 A
40 A 70 A 80 A 100 A
Package quantity
Deflector / Retaining cap** Retaining cap 020333 / 020336 020184 020333 / 020336 020184 020333 / 020336 020184 020333 / 020336 020184 1 1
Nozzle 020203 020345 020345 020195 5
Electrode (Air) 120433 120433 120433 120433 5
Electrode or (Nitrogen) 020193 020193 020193 020193 5
MAX100
Swirl ring 020194 020194 020194 020194 1
Extended consumables 70 - 80 A
Torch head
Deflector / Retaining cap** or 70 – 80 A Air 020333 / 020336 70 – 80 A Nitrogen (N2) 020333 / 020336 Package quantity 1
Retaining cap 020184 020184 1
Nozzle 020563 020563 5
Electrode 120444 020866 5
Swirl ring 020194 020194 1
Gouging consumables Torch head
70 – 100 A
TECHNOLOGIES
HyLife Vented shield ®
70 A 100 A
Package quantity
Shield 020712 020712 1
Retaining cap 020336 020336 1
Nozzle 020878 120459 5
Electrode 020744 020744 5
Swirl ring 020194 020194 1
* In countries following CE standards, unshielded consumables may only be used in mechanized torch applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm). ** Non-shielded cutting may use a retaining cap or a combination deflector/retaining cap. Hypertherm, MAX, PAC and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. www.hypertherm.com
55
MAX70/100 MAX70/MAX100 machine torch assembly 2
1
3
4
Assembly – torch leads with quick disconnects
4. 4. 4. 4.
Part number
Description
059096 059238 059167 059239 059097 059240 059098 028524 028527 028525 028526
MAX100 torch assembly with QD 25' (7.6 m) MAX100 torch assembly with QD with 8.5" (216 mm) torch sleeve 25' (7.6 m) MAX100 International torch assembly with QD 35' (10.7 m) MAX100 torch assembly with QD with 8.5" (216 mm) torch sleeve 35' (10.7 m) MAX100 torch assembly with QD 50' (15.2 m) MAX100 torch assembly with QD with 8.5" (216 mm) torch sleeve 50' (15.2 m) MAX100 torch assembly with QD 75' (22.9 m) Machine torch leads with QD 25' (7.6 m) Machine torch leads with QD 35' (10.7 m) Machine torch leads with QD 50' (15.2 m) Machine torch leads with QD 75' (22.9 m)
Assembly – torch leads without quick disconnects 4. 4. 4. 4. 1. 2. 2. 3.
Part number
Description
028326 028330 028327 028335 020201 020243 020270 024173 023682 023209
Machine torch leads without QD 25' (7.6 m) (not shown) Machine torch leads without QD 35' (10.7 m) (not shown) Machine torch leads without QD 50' (15.2 m) (not shown) Machine torch leads without QD 75' (22.9 m) (not shown) Torch main body, 180° Torch position sleeve, 10 1/4" (260.35 mm) Torch position sleeve, 18" (457.2 mm) Pilot arc lead insulator, 9/1. x 2 112" MAX70 work lead with clamp, 15' (4.6 m) MAX100 work lead with clamp, 25' (7.6 m)
*Assembly includes consumables
Hypertherm, MAX, PAC and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. 56
www.hypertherm.com
MAX100D PAC160/E hand torch consumables Shielded consumables Torch head
60, 100 A
Metal
Plasma gas
Nitrogen (N2) Nitrogen (N2) Nitrogen (N2) Nitrogen (N2) Air Mild steel/ aluminum Air Stainless steel/ H35 aluminum Stainless steel H35-Nitrogen (N2) Aluminum H35 Mild steel/ stainless/ aluminum
Shield gas
Amps
Air Carbon dioxide (CO2) Air Carbon dioxide (CO2) Air Air Nitrogen (N2)
60 A 60 A 100 A 100 A 60 A 100 A 100 A
Nitrogen (N2) Air
100 A 100 A
Package quantity
Shield 020335 020335 020335 020335 020335 020335 020335
Retaining cap 020756 020756 020846 020846 020756 020846 020846
Nozzle 120336 120336 020705 020705 120336 020705 020705
Swirl ring 020706 020706 020706 020706 020706 020706 020706
020335 020335 1
020846 020846 1
020705 020705 5
020706 020193 020706 020193 1 5
Electrode 020193 020193 020193 020193 120433 120433 020193
Unshielded*/Extended consumables Torch head
30 – 40, 60 A
PAC160 hand torch 100 A
Metal
Torch head Plasma gas
Mild steel/ aluminum Stainless steel
Shield gas
Air
Air
Air Air Nitrogen (N2) Nitrogen (N2)
Air Air Air Air
Package quantity
Amps
Deflector 60 A 020333 100 A 020333 30 – 40 A 020333 60 A 020333 100 A 020333 1
Retaining cap 020756 020846 020756 020756 020846 1
Nozzle 020922 020754 020921 020922 020754 5
Swirl ring 020706 020706 020950 020706 020706 1
Electrode 120433 120444 020951 020193 020887 5
Gouging consumables Torch head
100 A
Metal
Plasma gas
Mild steel/stainless/ H35 aluminum H35 Stainless steel/ aluminum Mild steel Air
Package quantity
Air
Amps
100 A
Shield 020712
Retaining cap 020699
Nozzle 020704
Swirl ring Electrode 020750 020703
Nitrogen (N2)
100 A
020712
020699
020704
020750 020703
Air
100 A
020712 1
020699 1
020745 5
020750 020744 1 5
Shield gas
PAC160E gouging torch
TECHNOLOGIES
Vented shield
* In countries following CE standards, unshielded consumables may only be used in mechanized torch applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm). Hypertherm, MAX and PAC are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. www.hypertherm.com
57
MAX100D PAC160/E hand and gouging torch assemblies 3 5
6 4 PAC160E: Extended torch for gouging with hand heat shield.
PAC160:
1
8 9
2
7 10
10
Assembly
1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
Part number
Description
020711 020761 020693 001214 005094 074069 001217 075365 020468 020536 058019 059124* 059125* 059126* 059112* 059113* 059114* 029730 029731 029732 028558 023209
Hand heat shield (shown at left) – for PAC160E gouging torch only PAC160 torch main body PAC160E torch main body Handle, MAX100D, hand torch (both halves included) Switch, pushbutton, torch Splice, butt, insulated (two required) Boot, MAX100D torch Screw, #6 x 3⁄4" (five required) Negative lead insulator, 11⁄16 x 31⁄2" Pilot arc lead insulator, 9⁄16 x 21⁄2" O-ring: Viton .801 x .071 (two required) PAC160 hand torch assembly with 25' (7.6 m) leads PAC160 hand torch assembly with 50' (15.2 m) leads PAC160 hand torch assembly with 75' (22.9 m) leads PAC160E hand torch assembly with 25' (7.6 m) leads PAC160E hand torch assembly with 50' (15.2 m) leads PAC160E hand torch assembly with 75' (22.9 m) leads MAX100D hand torch with 25' (7.6 m) leads MAX100D hand torch with 50' (15.2 m) leads MAX100D hand torch with 75' (22.9 m) leads MAX100D quick disconnect assembly Work lead with clamp, 25' (7.6 m)
*Assembly includes consumables
Hypertherm, MAX and PAC are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. 58
www.hypertherm.com
MAX100D MAX100D machine torch consumables Shielded consumables Torch head
60, 100 A
Metal
Plasma gas
Nitrogen (N2) Nitrogen (N2) Nitrogen (N2) Nitrogen (N2) Air Mild steel/ aluminum Air Stainless steel/ H35 aluminum Stainless steel H35-Nitrogen (N2) Aluminum H35 Mild steel/ stainless/ aluminum
Shield gas
Amps
Air Carbon dioxide (CO2) Air Carbon dioxide (CO2) Air Air Nitrogen (N2)
60 A 60 A 100 A 100 A 60 A 100 A 100 A
Nitrogen (N2) Air
100 A 100 A
Package quantity
Shield 020334 020334 020334 020334 020334 020334 020334
Retaining cap 020756 020756 020846 020846 020756 020846 020846
Nozzle 120336 120336 020705 020705 120336 020705 020705
Swirl ring 020706 020706 020706 020706 020706 020706 020706
020334 020334 1
020846 020846 1
020705 020705 5
020706 020193 020706 020193 1 5
Electrode 020193 020193 020193 020193 120433 120433 020193
Unshielded*/Extended consumables Torch head
30 – 40, 60 A
100 A
Metal
Torch head Plasma gas
Mild steel/ aluminum Stainless steel
Shield gas
Amps
Deflector 020333
Retaining cap 020756
Nozzle 020922
Swirl ring Electrode 020706 120433
020333 020333 020333 020333 1
020846 020756 020756 020846 1
020754 020921 020922 020754 5
020706 020950 020706 020706 1
Air
Air
60 A
Air Air Nitrogen (N2) Nitrogen (N2)
Air Air Air Air
100 A 30 – 40 A 60 A 100 A
Package quantity
120444 020951 020193 020887 5
Gouging consumables Torch head
100 A
Metal
Plasma gas
Mild steel/stainless/ H35 aluminum H35 Stainless steel/ aluminum Mild steel Air
Package quantity
Air
Amps
100 A
Shield 020712
Retaining cap 020699
Nozzle 020704
Swirl ring Electrode 020750 020703
Nitrogen (N2)
100 A
020712
020699
020704
020750 020703
Air
100 A
020712 1
020699 1
020745 5
020750 020744 1 5
Shield gas
TECHNOLOGIES
Vented shield
* In countries following CE standards, unshielded consumables may only be used in mechanized torch applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm). Hypertherm and MAX are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. www.hypertherm.com
59
MAX100D MAX100D machine torch assembly 2
1
3 4
Assembly
1. 2. 3. 4.
Part number
Description
028596* 020713 020243 020468 058019 059115* 059116* 059117* 028555 028556 028557 028910 002190 023209
MAX100D machine torch assembly MAX100D machine torch main body MAX100D torch positioning sleeve Negative lead insulator, 11⁄16 x 31⁄2" O-ring: Viton .801 x .071 (two required) MAX100D machine torch assembly with 25' (7.6 m) leads MAX100D machine torch assembly with 50' (15.2 m) leads MAX100D machine torch assembly with 75' (22.9 m) leads MAX100D machine torch leads, 25' (7.6 m) MAX100D machine torch leads, 50' (15.2 m) MAX100D machine torch leads, 75' (22.9 m) MAX100D quick disconnect assembly Boot, 80/100 amp quick disconnect Work lead with clamp, 25' (7.6 m)
*Assembly includes consumables
Hypertherm and MAX are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. 60
www.hypertherm.com
MAX200 PAC200 T/E hand torch consumables Shielded consumables
40, 100, 200 A
Metal
Torch head
Plasma gas
Air Air Air Nitrogen (N2) Stainless steel/ H35 aluminum Nitrogen (N2) Mild steel Oxygen (O2) Oxygen (O2) Stainless steel H35 Aluminum H35 Mild steel/ stainless/ aluminum
Package quantity
Shield gas
Amps
Air Air Air Carbon dioxide (CO2) Nitrogen (N2)
40 A 100 A 200 A 200 A 100 A 200 A 100 A 200 A 200 A 200 A
Air Air Air Nitrogen (N2) Nitrogen (N2)
Shield 020917 020919 020918 020918 020919 020918 020919 020918 020920 020918 1
Retaining cap 020915 020915 020915 020915 020915 020915 020915 020915 020915 020915 1
Nozzle 020689 020611 020608 020608 020611 020608 020616 020605 020608 020608 5
Swirl ring 020613 020607 020607 020607 020607 020607 020617 020604 020607 020607 1
Electrode 220021 220021 220021 020415 020415 020415 220021 220021 020415 020415 5
PAC200T hand torch Gouging consumables
Torch head
200 A
Metal
Plasma gas
Air H35 Stainless steel/ H35 aluminum Mild steel
Package quantity
Shield gas
Amps
Air Air Nitrogen (N2)
200 A 200 A 200 A
Shield 020891 020891 020891
Retaining cap 020882 020882 020882
Nozzle 020615 020934 020934
Swirl ring 020607 020607 020607
Electrode 220021 020933 020933
1
1
5
1
5
PAC200E gouging torch
TECHNOLOGIES
Vented shield Chambered swirl ring * In countries following CE standards, unshielded consumables may only be used in mechanized torch applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm).
Hypertherm, MAX and PAC are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. www.hypertherm.com
61
MAX200 PAC200T/E hand and gouging torch assemblies
10
5 3 9 PAC200E: Torch for gouging with hand heat shield.
8 6
3
7
PAC200T:
2 1 12
11
4 12
Assembly Part number
Description
073189*
PAC200T 90° hand cutting torch assembly with 25' (7.6 m) leads
073190*
PAC200T 90° hand cutting torch assembly without leads
073111*
PAC200E 65° hand gouging torch assembly with 25' (7.6 m) leads
073188*
PAC200E gouging torch assembly without leads
029865
Torch-to-power supply with 25' (7.6 m) leads
028715
Torch-to-power supply with 50' (15.2 m) leads
028716
Torch-to-power supply with 75' (22.9 m) leads
028717
Torch-to-power supply with 100' (30.5 m) leads
028718
Torch-to-power supply with 125' (38.1 m) leads
028719
Torch-to-power supply with 150' (45.8 m) leads
1.
120045
Torch main body, PAC200T hand torch 90°
2.
020908
Torch main body, PAC200E gouging torch 65°
3.
001412
Handle, PAC200T 90° (both halves included)
001440
Handle, PAC200E 65° (both halves included) (not shown)
4.
075365
Screw, #6 x 3/4", phillips head, pan (six required)
5.
046065
Insul. tube, 9/16 ID x.03 WL, Teflon (included with lead sets)
6.
027254
Trigger spring, PAC200T/E
7.
002244
Safety trigger, PAC200T/E
8.
005094
Push button switch (included with lead sets listed above)
9.
074069
Splice (two required)
10.
001217
Boot
11.
020881
Hand heat shield, PAC200E gouging torch
12.
044027
O-ring, Buna (two required)
027347
Water tube removal tool
023345
Work lead with clamp 25' (7.6 m)
023420
Work lead with clamp 50' (15.2 m)
*Assembly includes consumables
Hypertherm, MAX and PAC are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. 62
www.hypertherm.com
MAX200 MAX200 machine torch consumables Cutting consumables Torch head
40, 100, 200 A
Carbon dioxide (CO2) 200 A
Shield 020424
Retaining cap 120837
Nozzle 020608
Swirl ring Electrode 020607 020415
Air
Air
200 A
020424
120837
020608
020607 220021
Air Air H35
Air Air Nitrogen (N2)
H35 Oxygen (O2) Oxygen (O2) Nitrogen (N2) Air Nitrogen (N2)
Nitrogen (N2) Air Air Air Air Air
40 A 100 A 100 A 200 A 100 A 200 A 200 A 200 A 200 A
020688 020448 020448 020602 020448 020424 020424 020448 020424 1
020423 120837 120837 120837 120837 120837 120837 120837 120837 1
020689 020611 020611 020608 020616 020605 020608 020608 020611 5
020613 020607 020607 020607 020617 020604 020607 020607 020607 1
Metal
Plasma gas
Shield gas
Mild steel/ stainless/ aluminum Mild steel/ stainless Mild steel/ aluminum Stainless steel/ aluminum
Nitrogen (N2)
Mild steel Stainless steel Aluminum
Amps
Package quantity
220021 220021 020415 020415 220021 220021† 020415 220021 020415 5
Cutting with under water or water muffler* consumables
Metal
Plasma gas
Shield gas
Amps
Mild steel/ stainless/ aluminum Stainless steel/ aluminum
Air
Air
100 A
Mild steel
128380 – Standard body – 2" sleeve
Torch head
100, 200 A
Air
Air
200 A
Nitrogen (N2) Nitrogen (N2)
Air Carbon dioxide (CO2) Air Air
200 A 200 A
Oxygen (O2) Oxygen (O2)
100 A 200 A
Package quantity
Under water shield 020448 020424 020424 020424
Water muffler shield 020618 020566 020566 020566
Retaining cap 020423 020423 020423 020423
Nozzle 020611 020608 020608 020608
Swirl ring 020607 020607 020607 020607
020448 020424 1
020618 020566 1
020423 020423 1
020616 020605 5
020617 220021 020604 220021 1 5
Electrode 220021 220021 020415 020415
Gouging consumables 120356 – Stainless steel body
Torch head
200 A
Metal
Plasma gas
Shield gas
Amps
Mild steel Stainless steel Aluminum
Air H35 H35
Air Nitrogen (N2) Nitrogen (N2)
200 A 200 A 200 A
Package quantity
Shield 020485 020485 020485 1
Retaining cap 020423 020423 020423 1
Nozzle 020615 020615 020615 5
Swirl ring 020607 020607 020607 1
Electrode 220021 220415 220021 5 TECHNOLOGIES
Bevel consumables
HyLife SilverPlus Vented shield Chambered swirl ring ®
Torch head
Bevel cutting
Metal
Plasma gas
Shield gas
Amps
Mild steel
Oxygen (O2)
Air
200 A
Package quantity
Shield 120260 1
Retaining cap 020423 1
Nozzle 120259 5
Swirl ring Electrode 120833 120258 1 5
®
Water tube 120257
* Water muffler cannot be used with 2" 120356 stainless steel torch or with ohmic height sensing. † 220083 SilverPlus optional Hypertherm, MAX, HyLife and SilverPlus are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. www.hypertherm.com
63
MAX200 MAX200 machine torch assemblies
1
5
4 2
3
Assembly
1. 2. 3. 4. 4. 5.
Standard body 2"
Optional body 1-3/4"
Part number 128380* 028383* 028384* 120894 020536 120584 020963 120257 044027 104119 027347 023345 023420
Part number 128364 028383 028384 020431 020536 120584 020963 120257 044027 104119 027347 023345 023420
Description MAX200 machine torch assembly Torch leads, 25' (7.6 m) Torch leads, 50' (15.2 m) Torch mounting sleeve Lead insulator,9⁄16 x 2.5" MAX200/HT2000 machine torch main body Water tube, electrode cooling, standard Water tube, electrode cooling, extended O-ring: Buna 70 Duro 1.301 x .070 Consumables removal tool Water tube removal tool Work lead with clamp 25' (7.6 m) Work lead with clamp 50' (15.2 m)
*Assembly includes consumables 1 5
4 3
2
Assembly Stainless steel body
1. 2. 3. 4. 4. 5.
Part number 128365* 120356 028384* 020041 020536 028383* 020963 120257 044027 104119 027347 023345 023420
Description MAX200 machine torch assembly MAX200/HT2000 machine torch main body Torch leads, 50' (15.2 m) Torch mounting sleeve Lead insulator,9⁄16 x 2.5" Torch leads, 25' (7.6 m) Water tube, electrode cooling, standard Water tube, electrode cooling, extended O-ring: Buna 70 Duro 1.301 x .070 Consumables removal tool Water tube removal tool Work lead with clamp 25' (7.6 m) Work lead with clamp 50' (15.2 m)
*Assembly includes consumables
Hypertherm, MAX, HyLife and SilverPlus are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. 64
www.hypertherm.com
HT40/HT40C HT40/HT40C machine torch consumables Standard consumables
Torch head
40 A
40 A Air 40 A Nitrogen (N2) Pipe saddle Air Pipe saddle Nitrogen (N2)
Package quantity
Retaining cap 020104 020104 020104 020104 1
Nozzle 020102 020102 020131 020131 5
Swirl ring 020101 020101 020101 020101 1
Electrode 020103 020167 020103 020167 5
HT40C
TECHNOLOGIES
HyLife
速
Hypertherm, HT and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. www.hypertherm.com
65
HT40/HT40C Machine torch assembly 2
1
3
4
Assembly
1. 2. 2. 3. 4.
Part number
Description
028287* 020114 020231 020269 004302 044016 028288 028289 028290 023261
HT40 machine torch assembly Torch main body Torch position sleeve, 10-3/4" (273.05 mm) (included in 028287) Torch position sleeve, 18" (457.2 mm) Lead insulator O-ring, Buna – N 90 Duro Torch leads, 25' (7.6 m) Torch leads, 35' (10.7 m) Torch leads, 50' (15.2 m) Work lead without clamp 25' (7.6 m)
*Assembly includes consumables
Hypertherm, HT and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. 66
www.hypertherm.com
RT60 Retrofit torch For Powermax600/800/900, MAX42/43 RT60 hand torch consumables Shielded consumables Torch head
40 – 60 A
Shield 120929 120929 Package quantity 1 40 A 60 A
Retaining cap 120928 120928 1
Nozzle 120932 120931 5
Electrode 120926 120926 5
Swirl ring 120925 120925 1
Unshielded* consumables Torch head
40 – 60 A
Deflector 120979 120979 Package quantity 1 40 A 60 A
Retaining cap 120928 120928 1
Nozzle 220006 220007 5
Electrode 120926 120926 5
Swirl ring 120925 120925 1
Gouging consumables 60 A
Torch head
Shield 120977 Package quantity 1 60 A
Retaining cap 120928 1
Nozzle 220059 5
Electrode 120926 5
Swirl ring 120925 1
FineCut consumables
Torch head
40 A
Deflector 40 A 120979 40 A CE** 220325
Package quantity 1
Retaining cap 120928 120928 1
Nozzle 220329 220329 5
Electrode 120926 120926 5
Swirl ring 220327 220327 1
* In countries following CE standards, unshielded consumables may only be used in mechanized torch applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm). ** CE shield for use in countries requiring CE, CCC, GOST marks.
TECHNOLOGIES
FineCut ® Coaxial-assist™ jet Spiral groove HyLife Vented shield ®
Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. www.hypertherm.com
67
RT60 RT60 hand torch assembly
13
11, 12 2
5
14
4
8
1, 6 3
10
7 9
Assembly Part number
Description
083215*
RT60 hand torch assembly with 25 ft (7.6 m) leads
083216*
RT60 hand torch assembly with 50 ft (15.2 m) leads
083219*
Test torch with 6' (1.8 m) leads
1.
128564
Kit: torch main body replacement (does not include cap sensor)
2.
027889
Retaining clip
3.
058519
O-ring
4.
128639
Kit: cap-off sensor replacement
5.
075571
Cap-off sensor screws
6.
128521
Kit: torch head repair (does not include head, includes screws)
7.
128644
Kit: handle
8.
075586
Handle screws
9.
002244
Safety trigger
10.
027254
Spring
11.
128922
Torch lead replacement, 25' (7.6 m)
12.
128923
Torch lead replacement, 50' (15.2 m)
13. 14.
128926 128642
Kit: RT60/RT60M quick disconnect repair Kit: start switch replacement
*Assembly includes consumables
Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. 68
www.hypertherm.com
RT60M Retrofit torch For Powermax600/800/900, MAX42/43 RT60M machine torch consumables Shielded consumables
Torch head
40 – 60 A
Shield 40 A 120930 60 A 120930 Ohmic
Package quantity 1
Retaining cap 120928 120928 220061 1
Nozzle 120932 120931
Electrode 120926 120926
Swirl ring 120925 120925
5
5
1
Unshielded* consumables 40 – 60 A
Torch head Deflector
40 A 120979 60 A 120979
Package quantity 1
Retaining cap 120928 120928 1
Nozzle 220006 220007 5
Electrode 120926 120926 5
Swirl ring 120925 120925 1
Gouging consumables 60 A
Torch head Shield
60 A 120977
Package quantity 1
Retaining cap 120928 1
Nozzle 220059 5
Electrode 120926 5
Swirl ring 120925 1
FineCut consumables
Torch head
40 A
40 A 40 A CE Ohmic
Package quantity
Shield / Deflector 120979 220325 220404 1
Retaining cap 120928 120928 220061 1
Nozzle 220329 220329
Electrode 120926 120926
Swirl ring 120925 120925
5
5
1
TECHNOLOGIES
FineCut ® Coaxial-assist™ jet Spiral groove HyLife Vented shield ®
* In countries following CE standards, unshielded consumables may only be used in mechanized torch applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm). Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. www.hypertherm.com
69
RT60M RT60M machine torch assembly
9 5
4
10, 11
12
2 7
1, 6
3 8
Assembly Part number
Description
083217*
RT60M machine torch assembly with 25 ft (7.6 m) leads
083218*
RT60M machine torch assembly with 50 ft (15.2 m) leads
083219*
Test torch with 6' (1.8 m) leads
1.
128640
Kit: torch main body replacement (does not include cap sensor)
2.
027889
Retaining clip
3.
058519
O-ring
4.
128639
Kit: cap-off sensor replacement
5.
075571
Cap-off sensor screws
6.
128521
Kit: torch head repair (does not include head, includes screws)
7.
128643
Kit: torch mounting sleeve replacement
8.
075618
Torch mounting screws
9.
128710
Torch positioning sleeve
10.
128924
Torch lead replacement, 25' (7.6 m)
11.
128925
Torch lead replacement, 50' (15.2 m)
12.
128926 128645
Kit: RT60/RT60M quick disconnect repair Torch mounting kit (for reassembly after installation)
*Assembly includes consumables
Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. 70
www.hypertherm.com
RT80 Retrofit torch For Powermax1100 RT80 hand torch consumables Shielded consumables Torch head
40 – 80 A
Shield 40 A 120929 60 A 120929 80 A 120929
Package quantity 1
Retaining cap 120928 120928 120928 1
Nozzle 120932 120931 120927 5
Electrode 120926 120926 120926 5
Swirl ring 120925 120925 120925 1
Unshielded* consumables Torch head
40 – 80 A
Deflector 40 A 120979 60 A 120979 80 A 120979
Package quantity 1
Retaining cap 120928 120928 120928 1
Nozzle 220006 220007 120980 5
Electrode 120926 120926 120926 5
Swirl ring 120925 120925 120925 1
Gouging consumables 60 – 80 A
Torch head Shield
60 – 80 A 120977
Package quantity 1
Retaining cap 120928 1
Nozzle 220059 5
Electrode 120926 5
Swirl ring 120925 1
FineCut consumables
Torch head
40 A
Deflector 40 A 120979 40 A CE** 220325
Package quantity 1
Retaining cap 120928 120928 1
Nozzle 220329 220329 5
Electrode 120926 120926 5
Swirl ring 220327 220327 1
* In countries following CE standards, unshielded consumables may only be used in mechanized torch applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm). ** CE shield for use in countries requiring CE, CCC, GOST marks.
TECHNOLOGIES
FineCut ® Coaxial-assist™ jet Spiral groove HyLife Vented shield ®
Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. www.hypertherm.com
71
RT80 for Powermax1100 RT80 hand torch assembly
13
11, 12
2
14
5 4
8
1, 6
3
7
10 9
Assembly Part number
Description
087033*
RT80 hand torch assembly with 25 ft (7.6 m) leads
087034*
RT80 hand torch assembly with 50 ft (15.2 m) leads
1.
128564
Kit: torch main body replacement (does not include cap sensor)
2.
027889
Retaining clip
3.
058519
O-ring
4.
128639
Kit: cap-off sensor replacement
5.
075571
Cap-off sensor screws
6.
128521
Kit: torch head repair (does not include head, includes screws)
7.
128644
Kit: handle
8.
075586
Handle screws
9.
002244
Safety trigger
10.
027254
Trigger spring
11.
128829
Torch lead replacement, 25' (7.6 m)
12.
128830
Torch lead replacement, 50' (15.2 m)
13.
128826
Kit: quick disconnect repair
14.
128642
Kit: start switch replacement
*Assembly includes consumables
Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. 72
www.hypertherm.com
RT80M Retrofit torch For Powermax1100 RT80M machine torch consumables Shielded consumables
Torch head
40 – 80 A
Shield 40 A 120930 60 A 120930 80 A 120930 Ohmic
Package quantity 1
Retaining cap 120928 120928 120928 220061 1
Nozzle 120932 120931 120927
Electrode 120926 120926 120926
Swirl ring 120925 120925 120925
5
5
1
Unshielded* consumables 40 – 80 A
Torch head Deflector
40 A 120979 60 A 120979 80 A 120979
Package quantity 1
Retaining cap 120928 120928 120928 1
Nozzle 220006 220007 120980 5
Electrode 120926 120926 120926 5
Swirl ring 120925 120925 120925 1
Gouging consumables 60 – 80 A
Torch head Shield
60 – 80 A 120977
Package quantity 1
Retaining cap 120928 1
Nozzle 220059 5
Electrode 120926 5
Swirl ring 120925 1
FineCut consumables
Torch head 40 A
TECHNOLOGIES
Shield / Deflector 40 A 120979 40 A CE 220325 Ohmic 220404
Package quantity 1
Retaining cap 120928 120928 220061 1
Nozzle 220329 220329
Electrode 120926 120926
Swirl ring 120925 120925
5
5
1
* In countries following CE standards, unshielded consumables may only be used in mechanized torch applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm).
FineCut ® Coaxial-assist™ jet Spiral groove HyLife Vented shield ®
Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. www.hypertherm.com
73
RT80M for Powermax1100 RT80M machine torch assembly
12
9
5
4
10, 11
2
1, 6 3
7 8
Assembly Part number
Description
087035*
RT80M machine torch assembly with 25 ft (7.6 m) leads
087036*
RT80M machine torch assembly with 50 ft (15.2 m) leads
1.
128640
Kit: torch main body replacement (does not include cap sensor)
2.
027889
Retaining clip
3.
058519
O-ring
4.
128639
Kit: cap-off sensor replacement
5.
075571
Cap-off sensor screws
6.
128521
Kit: torch head repair (does not include head, includes screws)
7.
128643
Kit: torch mounting sleeve replacement
8.
075618
Torch mounting screws
9.
128710
Torch positioning sleeve
10.
128827
Torch lead replacement, 25' (7.6 m)
11.
128828
Torch lead replacement, 50' (15.2 m)
12.
128926
Kit: quick disconnect repair
128645
Torch mounting kit (for reassembly after installation)
*Assembly includes consumables
Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. 74
www.hypertherm.com
New consumable products and training from Hypertherm! All-in-one consumable kits — for handheld cutting
Up to
3 5 Savings $
versus purchasi ng contents sepa rately
Shielded consumables • Hypertherm’s drag-cutting technology makes it easy to follow a line or template Unshielded consumables • With an unshielded nozzle for hardto‑reach areas and bevel cutting Gouging consumables • For your toughest metal-removal jobs FineCut consumables • For high-quality cuts on thin metal – a clean edge and a narrow kerf
FineCut consumable kits – for handheld and mechanized cutting FineCut consumables • For high-quality cuts on thin metal – a clean edge and a narrow kerf
To learn more about kits, visit www.Hypertherm.com/consumablekits
E-learning modules – for the best-trained sales force!
To learn more about e-learning, visit www.HyperthermCuttingInstitute.com
Retrofit Torches – for Powermax600/800/900/1100, MAX42/43 systems Retrofit Torch RT60/RT60M
© 5/10 Hypertherm, Inc. Revision 6 880200
Retrofit Torch RT80/RT80M
Hypertherm, Powermax, Auto-voltage, Boost Conditioner, Coaxial-assist, Conical Flow, Dual-threshold, FineCut, Hypertherm Certified, Powercool and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. For the authorized Hypertherm dealer nearest you, visit our website at www.hypertherm.com.