esab pt-15 parts

QSC_PT15XL_880630.qxp:QSC_PT15XL_880630

6/5/09

3:32 PM

Page 1

Upgrade to SilverLine速 technology!

Patented SilverLine technology improves electrode and nozzle life so you can cut more metal with one set of consumables.

To start saving with SilverLine just follow the instructions on our Quick Set-up card: the more you cut the more you save!

Centricut product for ESAB速

PT-15XL Quick Set-up SilverLine electrodes on average last twice as long as standard electrodes.

The hafnium-silver bond is more effective than hafnium-copper in standard electrodes. This allows the SilverLine electrode to achieve a 33% deeper pit depth.

The robust copper-silver interface, combined with the hafnium-silver bond deliver consistent performance and lower the overall cost of cutting.

1.

Part number 2.

3.

4.

5.

6.

7.

10.

12.

8.

9.

11.

1. C10-754 C10-954 C10-955 C10-NIT 2. C10-755 3. C10-940 4. C10-142 C10-586 5. C10-660 C10-398 6. C47-084 C47-1096 7. C10-1066 8 C10-1063 9. C10-751 C10-662 C10-962 C10-664 C10-665 C10-920 10. C10-317 C10-262 C10-063 11. C10-758 12. C10-759 L10-570 C10-483 L10-630

Reference

Description

20754 16365 16365 N/A 20755 21940 948142 2075586 35660, 0558001625 20398 34084 34086 35666 20763 20751 35662 35662 35664 35665 20920 37317 21962 21963 20758 20759 35570 19483, 0558001626 999630

Torch body, PT-15XL SilverLine, torch assembly, 260 amp SilverLine, torch assembly, 300 amp Torch assembly, N2, 400 amp Insulator body with o-ring, PT-15XL Contact ring assembly Gas swirl baffle, ceramic, 4 X .032" Gas swirl baffle, ceramic, 8 X .067" Gas swirl baffle, ceramic, 8 X .047" Electrode holder, O2 Electrode holder (beveling) SilverLine electrode, 50/250 amp (beveling) SilverLine electrode, 300/340 amp SilverLine electrode, 260 amp Nozzle, O2, 260 amp Nozzle, O2, 300 amp (2 piece) Nozzle, O2, 300 amp Nozzle, O2, 340/360 amp Nozzle, O2, 340/360 amp, reverse Nozzle, O2, 260 amp, reverse Nozzle, 125 amp (2 piece) Nozzle, 300 amp (beveling) Nozzle, 300 amp (reverse beveling) Nozzle retaining cap Nozzle retaining cap Nozzle retaining cap (beveling) Double threaded mounting tube Nozzle/electrode stem tool

QSC_PT15XL_880630.qxp:QSC_PT15XL_880630

6/5/09

3:32 PM

Page 2

Recommended parameters for mild steel cutting with oxygen Thickness

Amps Plasma start gas Plasma cut gas

Start water

Cut water

in.

mm

A

psi

bar

psi

bar

psi

bar

psi

bar

1/4

6

90

25

1.7

64

4.4

28

1.9

33

1/4

6

25

1.7

64

4.4

28

1.9

37

1/2

13

25

1.7

64

4.4

28

1.9

1/4

6

25

1.7

42

2.9

83

3/8

10

25

1.7

42

2.9

1/2

13

25

1.7

42

2.9

5/8

16

25

1.7

42

3/4

19

25

1.7

125

260

Arc voltage

Initial height

Speed

Pierce delay

in/min mm/min

sec

V

in.

mm

2.2

117

0.156

4

110

2794

0.5

2.5

110

0.156

4

130

3302

0.5

37

2.5

130

0.156

4

46

1168

0.5

5.7

83

5.7

118

0.250

6

170

4318

0.5

83

5.7

83

5.7

128

0.250

6

130

3302

0.5

83

5.7

83

5.7

130

0.313

8

95

2413

0.5

2.9

83

5.7

83

5.7

135

0.313

8

75

1905

0.5

42

2.9

83

5.7

83

5.7

143

0.375

10

65

1651

0.5

1

25

25

1.7

42

2.9

83

5.7

83

5.7

155

0.375

10

45

1143

1

1/4

6

25

1.7

45

3.1

64

4.4

68

4.7

125

0.250

6

250

6350

0.5

3/8

10

25

1.7

45

3.1

64

4.4

68

4.7

137

0.250

6

155

3937

0.5

1/2

13

25

1.7

45

3.1

64

4.4

68

4.7

135

0.313

8

130

3302

0.5

5/8

16

25

1.7

45

3.1

64

4.4

68

4.7

145

0.313

8

85

2159

0.5

3/4

19

25

1.7

45

3.1

64

4.4

68

4.7

150

0.375

10

75

1905

0.5

1

25

25

1.7

45

3.1

64

4.4

68

4.7

150

0.375

10

55

1397

0.5

3/4

19

25

1.7

48

3.3

64

4.4

68

4.7

131

0.375

10

95

2413

0.5

1

25

25

1.7

48

3.3

64

4.4

68

4.7

145

0.375

10

63

1600

1.5

1-1/4

32

25

1.7

48

3.3

64

4.4

68

4.7

138

0.500

13

42

1066

2

1-1/4

32

25

1.7

48

3.3

64

4.4

68

4.7

144

0.500

13

48

1219

2

1-1/2

38

25

1.7

48

3.3

64

4.4

68

4.7

153

0.500

13

36

914

2

300

340

360

Achieve maximum consumable life Use electrode to full life: A fully used SilverLine electrode will have a pit depth of .120" (3.0 mm).

This is deeper than the recommended pit depth for standard parts of .090" (2.3 mm).

Adjust injection water pressure: Refer to the cut chart for optimum injection water pressure. Having the correct injection water flow provides protection to the nozzle and ceramic.

Properly tighten the nozzle retaining cap: Make sure the nozzle retainer is sealed tightly against the nozzle to prevent leaking.

Pierce at correct height: Refer to the cut chart for optimum pierce (initial) height. Piercing too low causes molten metal (spatter) to hit the shield and nozzle – the most common cause of premature nozzle failure. Piercing too high can cause misfires.

Purge torch: After each parts change, purge the torch for at least 30 seconds to remove residual moisture.

Leak check: After purging the torch, make sure all o-ring seals are tight and there are no torch coolant leaks.

Adjust plasma gas pressure: Plasma gas flow rate is critical. High flow will cause rapid electrode wear and hard starting. Low flow will cause uncontrolled arcing.

Contact your Hypertherm distributor or call 1-800-752-7623 for the location nearest to you.

Adjust arc voltage: As the consumables wear, the torch will get closer to the plate. To maintain optimum cutting height, increase arc voltage in 5-volt increments, up to 20 volts higher than the initial setting.

Avoid arc stretching: This can occur during rip cutting off the plate or when the lead out is improperly programmed. This shortens consumable life.

Partially-used electrode

Fully-used electrode

This SilverLine electrode is only partially consumed.

The pit in the center of the part measures .090" (2.3 mm). Electrodes are often removed prematurely due to cut quality deterioration related to nozzle failure. Additional life can be achieved by replacing the nozzle and leaving the electrode in place.

This SilverLine electrode has provided full use.

The pit depth is .120" (3.0 mm). The operator increased the arc voltage in 5-volt increments, up to 20 volts from the first cuts made with this electrode to the last. This maintains a constant distance between the torch and the work-piece through the life of the electrode.

.090" (2.3 mm) Hypertherm, Inc. Hanover, NH 03755 USA 603-643-3441 Tel

Hypertherm Europe B.V. 4704 SE Roosendaal, Nederland 31 165 596907 Tel

Hypertherm (S) Pte Ltd. Singapore 349567 65 6 841 2489 Tel

HYPERTHERM BRASIL LTDA.

Hypertherm (Shanghai) Trading Co., Ltd. PR China 200052 86-21 5258 3330 /1 Tel

www.hypertherm.com

Guarulhos, SP - Brasil 55 11 2409 2636 Tel

Clean the nozzle and ceramic: Periodically clean the nozzle and ceramic to remove spatter. This will prevent double arcing which shortens consumable life.

.120" (3.0 mm)

Centricut, Hypertherm and SilverLine are trademarks of Hypertherm, Inc., and may be registered in the United States and/or other countries. All other trademarks are the property of their respective owners. Hypertherm is in no way affiliated with ESAB. Š 5/09 Hypertherm, Inc. Revision 1 880630

PT-15®/ PT-15XL® Nitrogen OEM ESAB®

System PCM®-8, ESP®-300, ESP-400, ESP-600 & ESP-1000

Consumables Centricut part number

8

7

6

C10-758 1 C10-759 C10-230 2 C10-691* C10-611 C10-614 C10-612 C10-615 C10-613 C10-690 C10-317 C10-318 C10-319 C10-586 C10-142 3 C10-341 C10-360 4 C10-236* 5 C10-343 6 C10-940

Reference number

Description

20758 20759 996230 2075691 2075611 2075614 2075612 2075615 2075613 2075690 37317 N/A N/A 2075586 948142 2075341 2075360 600236 2075343 21940

Nozzle Retaining Cap, Bevel, PT-15XL Nozzle Retaining Cap, PT-15XL Nozzle Retaining Cap, PT-15 Nozzle Ass’y, N2, .125, 250 Amp Nozzle Ass’y, N2, .156, 400 Amp Nozzle Ass’y, N2, .156, Rev Swirl Nozzle Ass’y, N2, .200, 600 Amp Nozzle Ass’y, N2, .200, Rev Swirl Nozzle Ass’y, N2, .230, 750 Amp Nozzle Ass’y, N2, .230, Rev Swirl Nozzle, 125 Amp, PT-15XL (Use with C10-142 and C10-1066) Nozzle Base, 125 Amp, PT-15XL Nozzle Insulator, 125 Amp, PT-15XL Gas Baffle, Ceramic, 8 x .067, 260 Amp Gas Swirl Baffle, Ceramic, 4 Hole Gas Swirl Baffle, Poly, 4 Hole Gas Swirl Baffle, Poly, Rev Swirl, 4 Hole Electrode Tip, N2 Electrode Tip Holder, N2 Contact Ring Ass’y

Pkg qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 1 1

Maintenance items Centricut part number 5

C10-403 C10-755 7 C10-232 8 C10-754 C10-240 C10-483 C10-932 L47-110 027055

4*

3

Reference number

Description

20403 20755 996232 20754 996240 19483 N/A 371100 N/A

PA Bus Insulator Insulator Body w/ O-Ring, PT-15XL Insulator Body w/ O-Ring, PT-15 Torch Body, PT-15XL Torch Body, PT-15 Double Threaded Mounting Tube O-Ring Kit, Insulator Body Electrode holder – removal tool Lubricant .25 oz. (7ml) Tube

Pkg qty 1 1 1 1 1 1 1 1 1

* Centricut part features a unique Hypertherm design that differs from the OEM design.

2*

1

Centricut is a registered trademark of Hypertherm, Inc. and may be registered in the United States and/or other countries. All other trademarks are the properties of their respective owners. Centricut is in no way affiliated with ESAB.

10

Plasma

www.centricut.com

PT-15XL® Oxygen OEM ESAB®

System PCM®-8, ESP®-300, ESP-400, ESP-600 & ESP-1000

Consumables

10

9 11* 8 7

Centricut part number

Reference number

Description

1 C10-758 2 C10-759 C10-262 C10-063 C10-317 C10-318 C10-661 C10-319 3 C10-751 C10-962 C10-662 C10-664 C10-665 C10-920 4 C10-1063* C47-1096* 5 C10-1066* C10-763* 6 C10-398 C47-084 7 C10-586 C10-142 C10-660 8 C10-940

20758 20759 21962 21963 37317 N/A N/A N/A 20751 35662 35662 35664 35665 20920 20763 34086 35666 20763 20398 34084 2075586 948142 35660 21940

Nozzle Retaining Cap, Bevel, PT-15XL Nozzle Retaining Cap, PT-15XL Nozzle, 300 Amp, Bevel Nozzle, 300 Amp, Reverse Bevel Nozzle, 125 Amp, PT-15XL (use with C10-142 and C10-1066) Nozzle Base, 125 Amp, PT-15XL Nozzle Base, O2, 300 Amp Nozzle Insulator, 125 Amp, PT-15XL Nozzle, O2, 260 Amp Nozzle, O2, 300 Amp Nozzle, O2, 300 Amp Nozzle, O2, 340 – 360 Amp Nozzle, O2, 340 – 360 Amp, Reverse Nozzle, O2, .099, 260 Amp, Reverse SilverLine Electrode, 260 Amp SilverLine Electrode, 260 Amp, Bevel SilverLine Electrode, 300 – 360 Amp Electrode, O2 Electrode Holder, O2 Electrode Holder Gas Baffle, Ceramic, 8 x .067, 260 Amp Gas Swirl Baffle, Ceramic, 4 Hole Gas Swirl Baffle, 8 Hole, Std Contact Ring Ass’y

Pkg qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Maintenance items Centricut part number

6

4*

5* 3

2

C10-403 9 C10-755 10 C10-754 11 C10-954* C10-955* C10-NIT C10-483 C10-932 L10-630 C10-W99 C10-W85 C10-526 C10-527 C10-528 1 C10-106 027055

Reference number

Description

20403 20755 20754 16365 16365 N/A 19483 N/A 999630 86W99 86W85 996526 996527 996528 2064106 N/A

PA Bus Insulator Insulator Body w/ O-Ring Kit Torch Body Torch Assembly, SilverLine, O2, 260 Amp (Includes Items 1-10) Torch Assembly, SilverLine, O2, 300 Amp (Includes Items 1-10) Torch Assembly, N2, 400 Amp Double Threaded Mounting Tube O-Ring Kit, Insulator Body Electrode Holder Removal Tool O-Ring, Electrode Holder O-Ring, Insulator Body Center O-Ring, Insulator Body Small O-Ring, Inside Insulator Body, Front O-Ring, Outside Insulator Body & Torch O-Ring, Insulator Body Rear Edge, Red Lubricant .25 oz. (7ml) Tube

Pkg qty 1 1 1 1 1 1 1 1 1 5 5 5 5 5 5 1

* Centricut part features a unique Hypertherm design that differs from the OEM design.

Centricut and SilverLine are registered trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. All other trademarks are the properties of their respective owners. Centricut is in no way affiliated with ESAB.

11

Plasma

www.centricut.com

PT-15®/ PT-15XL® Nozzle OEM ESAB®

System PCM®-8, ESP®-300, ESP-400, ESP-600 & ESP-1000

Consumables Centricut part number 6

5

1 C10-628 2 C10-693 C10-617 C10-606 C10-607 3 C10-619 4 C10-618 5 C10-584 C10-616 6 C10-694 C10-608 C10-609 C10-610 C10-932

Reference number

Description

996628 2075693 2075617 2075606 2075607 996619 996618 2075584 2075616 2075694 2075608 2075609 2075610 N/A

Gasket Insulator, .140 Insulator, .180 Insulator, .225 Insulator, .260 Spacer Centering Sleeve Water Swirl Ring, Std Water Swirl Ring, Rev Nozzle Base, .125 Nozzle Base, .156 Nozzle Base, .200 Nozzle Base, .230 O-Ring Kit, Insulator Body

Pkg qty 5 5 5 5 5 5 5 5 5 5 5 5 5 1

4

3

2

1

Centricut is a registered trademark of Hypertherm, Inc. and may be registered in the United States and/or other countries. All other trademarks are the properties of their respective owners. Centricut is in no way affiliated with ESAB.

12

Plasma

www.centricut.com